W13e grt1-pnt Profinet Io Communication Unit Operation Manual en
W13e grt1-pnt Profinet Io Communication Unit Operation Manual en
W13E-EN-03
SmartSlice GRT1-Series
ZX-T Series
GRT1-PNT
PROFINET IO
Communication Unit
OPERATION MANUAL
Notice:
OMRON products are manufactured for use by a trained operator and only for the purposes described
in this manual.
The following conventions are used to classify and explain the precautions in this manual. Always heed
the information provided with them.
!DANGER Indicates information that, if not heeded, is likely to result in serious injury or loss of life.
!WARNING Indicates information that, if not heeded, could possibly result in serious injury or loss of
life.
!Caution Indicates information that, if not heeded, could possibly result in minor or relatively serious
injury, damage to the product or faulty operation.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1, 2, 3...Indicates various lists such as procedures, checklists etc.
iii
Trademarks and Copyrights
PROFINET is a trademark of PROFIBUS International.
Microsoft, Windows, Windows NT, Windows 2000, Windows XP, Windows 7, Windows Explorer and
ActiveX are trademarks of Microsoft Corporation.
Other product names and company names in this manual are trademarks or registered trademarks of
their respective companies.
The copyright of the GRT1-PNT PROFINET IO Communication Unit belongs to OMRON Corporation.
OMRON, 2012
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
iv
TABLE OF CONTENTS
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
3 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
4 Operating environment precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
5 Application precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
CHAPTER 1
Features and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Overview of GRT1-Series SmartSlice I/O Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 GRT1-PNT PROFINET IO Communication Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-3 GRT1-END-M memory end unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1-4 GRT1-PNT configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-5 Basic Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHAPTER 2
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-1 GRT1-PNT Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-2 GRT1-END-M Unit components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2-3 Installing the GRT1-PNT Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2-4 Wiring the GRT1-PNT Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-5 Setting up the PROFINET IO network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2-6 Installation of Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CHAPTER 3
Set-up and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-1 Device name setting and I/O allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-2 Unit functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-3 GRT1-END-M Unit functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-4 Set-up the GRT1-PNT Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3-5 Monitoring the GRT1-PNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3-6 I/O communication characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
CHAPTER 4
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . 61
4-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4-2 Troubleshooting using the LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4-3 Other errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4-4 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4-5 Replacing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
v
TABLE OF CONTENTS
Appendix A
PROFINET IO Technology . . . . . . . . . . . . . . . . . . . . . . . . . 73
A-1 Introduction to PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
A-2 PROFINET Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
A-3 PROFINET Distributed I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
A-4 PROFINET Communication Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
A-5 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
A-6 FDT/DTM Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Appendix B
PROFINET IO alarm messages . . . . . . . . . . . . . . . . . . . . . . 81
B-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
B-2 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Appendix C
Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
C-1 Basic format of explicit messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
C-2 Explicit messages common to all IO devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
C-3 Example of using explicit messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
vi
About this Manual
This manual describes the GRT1-PNT PROFINET IO Communication Unit for OMRON’s SmartSlice
I/O Units. It also describes how to install and operate the Unit.
Please read this manual carefully so that you understand the information provided before installing or
using the GRT1-PNT Unit. Start with the precautions in the following section. They describe the oper-
ating environment and application safety measures which must be observed prior to and when using
the GRT1-PNT Unit.
The chapters of this manual are as follows:
Chapter 1 introduces the GRT1-PNT Unit.
Chapter 2 describes the Installation and Wiring.
Chapter 3 describes the Setup and Operation information.
Chapter 4 describes the procedures for Troubleshooting and Maintenance.
Appendices contain information supplementary to the information in the main body of the manual.
They are referred to in the various sections as required.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
vii
viii
PRECAUTIONS
This chapter provides general precautions for using the GRT1-series modules, Programmable Controllers and
related devices.
The information contained in this section is important for the safe and reliable operation of the
GRT1-PNT PROFINET IO Communication Unit. You must read this section and understand the
information contained before attempting to set up or operate a GRT1-PNT PROFINET IO Communication
Unit and related systems.
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
3 Safety precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
4 Operating environment precautions . . . . . . . . . . . . . . . . . . . . . . . . . xi
5 Application precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
6 Conformance to EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
ix
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have a
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for installing and operating using the
OMRON GRT1-PNT PROFINET IO Communication Unit. Be sure to read this
manual before attempting to use the Unit and keep this manual close at hand
for reference during operation.
!WARNING It is extremely important that the Unit is used for the specified purpose and under the
specified conditions, especially in applications that can directly or indirectly affect
human life. You must consult with your OMRON representative before using the Unit in
a system in the above mentioned applications.
3 Safety precautions
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable Controller),
including the following items, to ensure safety in the system if an abnormality occurs
due to malfunction of the PLC or another (external) factor affecting the operation of the
PLC. Not doing so may result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits and similar safety measures
must be provided in external control circuits.
• The PLC will stop operation when its self-diagnosis function detects any error or
when a severe failure alarm (FALS) instruction is executed. As a countermeasure
for such errors, external safety measures must be provided to ensure safety in the
system.
• The PLC outputs may remain ON or OFF due to deposits on or burning of the
output relays, or destruction of the output transistors. As a countermeasure for
such problems, external safety measures must be provided to ensure safety in the
system.
• When the 24 VDC output (service power supply to the PLC) is overloaded or
shortcircuited, the voltage may drop and result in the outputs being turned OFF. As
a countermeasure for such problems, external safety measures must be provided
to ensure safety in the system.
x
Operating environment precautions 4
• SmartSlice I/O Terminals will continue operating even if one or more I/O Units is
removed from or falls out of the SmartSlice I/O Terminal, i.e., the other I/O Units will
continue control operations, including outputs. As a countermeasure for such
problems, external safety measures must be provided to ensure safety in the
system.
!WARNING The CPU Unit refreshes I/O even when the program is stopped (i.e., even in
PROGRAM mode). Confirm safety thoroughly in advance before changing the status
of any part of memory allocated to Output Units, Special I/O Units, or CPU Bus Units.
Any changes to the data allocated to any Unit may result in unexpected operation of
the loads connected to the Unit. Any of the following operations may result in changes
to memory status.
• Transferring I/O memory data to the CPU Unit from a Programming Device.
• Changing present values in memory from a Programming Device.
• Force-setting/force-resetting bits from a Programming Device.
• Transferring I/O memory files from a Memory Card or EM file memory to the CPU
Unit.
• Transferring I/O memory from a host computer or from another PLC on a network.
!WARNING Never attempt to disassemble any Units or touch the terminal block while power is
being supplied. Doing so may result in serious electrical shock or electrocution.
Provide proper shielding when installing the Unit in the following locations:
!Caution The operating environment of the Unit can have a large effect on the longevity
and reliability of the system. Unsuitable operating environments can lead to
malfunction, failure and other unforeseeable problems with the system.
Ensure that the operating environment is within the specified conditions at
installation and remains within the specified conditions during the life of the
system. Follow all installation instructions and precautions provided in the
operation manuals.
xi
Application precautions 5
5 Application precautions
Observe the following precautions when using the GRT1-PNT PROFINET IO
Communication Unit.
!WARNING Failure to abide by the following precautions could lead to faulty operation of the Unit
or the system. Always heed these precautions:
• Install double safety mechanisms to ensure safety against incorrect signals that
may be produced by broken signal lines or momentary power interruptions.
• When adding a new device to the network, make sure that the baud rate is the
same as other stations.
• When adding a new SmartSlice I/O Unit to the Communication Unit, make sure
that the GRT1-PNT PROFINET IO Communication Unit is powered down, to
prevent unexpected results when starting up the new station.
• Use specified communication cables.
• Do not extend connection distances beyond the ranges given in the specifications.
• Always turn OFF the power supply to the personal computer, Slaves, and
Communication Units before attempting any of the following:
• Mounting or dismounting the GRT1-PNT PROFINET IO Communication Unit,
Power Supply Units, I/O Units, CPU Units, or any other Units.
• Assembling a Unit.
• Setting DIP-switches or rotary switches.
• Connecting or wiring the cables.
• Connecting or disconnecting connectors.
• Be sure that all the mounting screws, terminal screws, Unit mounting screws, and
cable connector screws are tightened to the torque specified in the relevant
manuals. Incorrect tightening torque may result in malfunction.
• Always use the power supply voltage specified in this manual.
• Double-check all the wiring and connection of terminal blocks and connectors
before mounting the Units.
• Take appropriate measures to prevent foreign objects from entering the unit when
mounting or wiring it. Failure to do so, may result in unit damage, electric shock or
fire.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to
terminals.
• Observe the following precautions when wiring the communication cable.
• Separate the communication cables from the power lines or high-tension lines.
• Do not bend the communication cables.
• Do not pull on the communication cables.
• Do not place heavy objects on top of the communication cables.
• Be sure to wire communication cable inside ducts.
• Use appropriate communication cables.
• Take appropriate measures to ensure that the specified power with the rated
voltage and frequency is supplied in places where the power supply is unstable. An
incorrect supply power may result in malfunction.
• Install external breakers and take other safety measures against short-circuits in
external wiring. Insufficient safety measures against short-circuits may result in
burning.
• Double-check all the wiring and switch settings before turning ON the power
supply.
• When transporting or storing the product, cover the PCB’s with electrically
conductive materials to prevent LSI’s and IC’s from being damaged by static
electricity, and also keep the product within the specified storage temperature
range.
• When transporting the Unit, use special packing boxes and protect it from being
exposed to excessive vibration or impacts during transportation.
• Do not attempt to disassemble, repair, or modify any Units.
• Do not remove the network cable during operation. Removing the network cable
result in communication failures.
!WARNING Failure to abide by the following precautions could lead to serious or possibly fatal
injury. Always heed these precautions:
xii
Conformance to EC Directives 6
6 Conformance to EC Directives
6-1 Applicable directives
• EMC (ElectroMagnetic Compatibility) Directives
• Low-voltage directive
6-2 Concepts
OMRON devices complying with EC Directives also conform to related
product standards making them easier to incorporate in other units or
machines. The actual products have been checked for conformity to product
standards. Whether the products conform to the standards in the system used
by the customer, however, must be checked by the customer.
Product related performance of OMRON units complying with EC Directives
will vary depending on the configuration, wiring, and other conditions of the
equipment or control panel in which OMRON devices are installed. The
customer must, therefore, perform final checks to confirm that units and the
overall system conforms to product standards.
A Declaration of Conformity for the GRT1-PNT PROFINET IO
Communication Unit can be requested at your nearest OMRON
representative.
xiii
xiv
CHAPTER 1
Features and Specifications
This chapter provides an introductory overview of the GRT1 series SmartSlice I/O Units and the GRT1-PNT PROFINET
IO Communication Unit, its functions and how to set up and configure it for a PROFINET network.
1
Overview of GRT1-Series SmartSlice I/O Units Section 1-1
GRT1-Series SmartSlice The GRT1-Series of SmartSlice I/O Units, Communication Units and PROFI-
I/O and PROFINET IO NET IO Units is constantly being expanded with new Units. Refer to the follow-
Units
ing manuals.
2
GRT1-PNT PROFINET IO Communication Unit Section 1-2
3
GRT1-PNT PROFINET IO Communication Unit Section 1-2
On-line Replacement of I/ The SmartSlice I/O Unit's circuit section can be removed, so it is not neces-
O Units sary to turn OFF the Communication Unit’s power to replace a Unit. Commu-
nication can be maintained in the remaining (connected) Units.
Parameter Backup and Before replacing a SmartSlice I/O Unit for maintenance, the parameter data
Restores set in all SmartSlice I/O Units can be backed up in the PROFINET IO Com-
munication Unit by toggling a DIP switch. Another DIP selects the mode to
automatically write the back-up parameter data to the replacement SmartSlice
I/O Unit.
Note 1 Unlike the standard End Unit, the Memory End Unit will count as one SmartSlice I/O
Unit. Up to 63 SmartSlice I/O Units can be connected to one PROFINET IO Com-
munication Unit when the GRT1-END-M is used.
2 The GRT1-END-M Memory End Unit functionality only applies to the PROFINET IO
Communication Unit. Although the Memory End Unit has the basic End Unit funtion-
ality, the Unit is not aimed to be used together with other Communication Units.
4
GRT1-PNT PROFINET IO Communication Unit Section 1-2
1 2
Switch
Figure 2 A single GRT1-PNT connects to multiple I/O blocks via Turnback units.
1. Remote I/O data is collected from the connected SmartSlice I/O Units and
exchanged with the IO Controller Unit
2. Acyclic messages are used to monitor operation and write parameters to
the SmartSlice I/O Units.
5
GRT1-PNT PROFINET IO Communication Unit Section 1-2
1-2-3 Specifications
Functional Specifications
Item Specification
Installation Unit type SmartSlice GRT1 series
Model GRT1-PNT
Mounting position DIN Rail mounted
Power supply 24 VDC + 10 % / 15 % (20.4 VDC to 26.4 VDC)
Current consumption 140 mA (max), 120 mA typical at 24 VDC
Dimensions (WxHxD) 58 x 80 x 70 mm
Weight 120 g (typical)
Environment Ambient operating temperature 10 °C to +55 °C (no icing or condensation)
Ambient operating humidity 25 % to 85 % Relative Humidity
Storage temperature 40 °C to +70 °C (no icing or condensation)
Vibration resistance 150 m/s2
Dielectric strength 500 VAC (between isolated circuits)
Conformance to EMC and EN 61131-2:2003
Electrical safety standards
Front case DIP-switches 4 DIP switches on the front of the unit:
• Switch 1: Create / Enable registration table
• Switch 2: Not used
• Switch 3: Automatic restore
• Switch 4: Backup Trigger
Indicators 6 LEDs;
Unit status:
• RUN (green LED),
• ERR (red LED),
• UNIT PWR (green LED).
PROFINET IO status:
• BF (red LED).
PROFINET IO Connector 2 x RJ45 8-pin Modular Connector
(conforming to ISO 8877)
Power Screwless push-in connectors
Unit power and I/O power are separated.
Field Ground connector Screwless push-in connector
6
GRT1-PNT PROFINET IO Communication Unit Section 1-2
Item Specification
SmartSlice I/O System Number of connectable SmartSlice 64 units max. (including GRT1-END-M Memory Unit)
I/O Units Connected directly to the GRT1-PNT or via turnback
extension units.
Total size of mapped I/O data 64 words max. for the combined total of inputs and outputs.
Turnback cable Length 1 m, up to 2 cables can be connected.
SmartSlice I/O Unit connections Building-block style configuration (Units connect with Turn-
back cables)
Base block power supply Voltage: 24 VDC
Current: 4 A max
Event messaging Supported
Protocol specifications
/i
Item Specification
PROFINET interface Protocol PROFINET IO
PROFINET unit type PROFINET IO Device
Isochronous mode No
Alarms Yes
Minimum Update Rate 8 ms
Transfer specifications Bitrate 100 Mbps (100Base-TX)
Automatic detection of transmission speed Yes
PROFINET IO cable Type LAN balanced of category 5 or higher,
according to ISO/IEC 11801 Edition 2.0
Core cross section AWG 22
Maximum number of connector/socket pairs 6
Max transmission distance 100 m (distance between nodes)
PROFINET redundancy Protocol Media Redundancy Protocol (MRP) client
Configuration GSD file GSDML-V2.1-OMRON-GRT1-PNT-
20101116.xml
DTM Included in CX-One
FINS service FINS/UDP Supported
7
GRT1-PNT PROFINET IO Communication Unit Section 1-2
11.75
2.85
OMRON GRT1-PNT
RUNUNIT PWR
ERR
BF
FG
TS I/O PWR
PORT1
LNK1
ON
83.5
1 REGS
2 NC
71.7
3 ADR
PORT2
LNK2
4 BACK
53.2
UNIT
+V
-V
33.2
I/O
+V
16.3
-V
DC24V
INPUT
1.5
23.1 2.85
13.5
24.8
14.3
27.1
36.7
61.2
58 2.4
69.7
8
GRT1-END-M memory end unit Section 1-3
Functional specifications
Item Specification
Installation Unit type SmartSlice GRT1 series
Model GRT1-END-M
Mounting position DIN Rail mounted
Current consumption 30 mA (max), 24 mA typical at 24 VDC
Dimensions (WxHxD) 19.5 x 83.5 x 55.7 mm
Weight 60 g (typical)
Environment Ambient operating temperature 10 °C to +55 °C (no icing or condensation)
Ambient operating humidity 25 % to 85 % relative humidity
Storage temperature 25 °C to +65 °C (no icing or condensation)
Noise immunity Conforms to IEC61000-4-4, 2.0 kV
Shock resistance 150 m/s2
Dielectric strength 500 VAC
Enclosure rating IP20
Front case Indicators TS (Two-colour LED):
indicates the unit’s operating status.
External dimensions
11.75
2.85
END-M
TS
83.5
9
GRT1-PNT configuration Section 1-4
Note 1. The GRT1-PNT DTM can also be used in third-party configuration software provid-
ed that this software supports the FDT/DTM concept.
2. With the CX-ConfiguratorFDT FDT Container OMRON also provides a Generic IO
Device DTM, an FDT/DTM interface between the FDT Container program and
GSD files. Alternatively, this DTM can be used to set up an IO Controller Unit, using
the GRT1-PNT GSD file. This Generic IO Device DTM however, does not provide
the means to access data of the SmartSlice I/O Units directly.
Downloading the After setting up the configuration, it must be downloaded to the PROFINET IO
Configuration Controller Unit. The download process depends on the IO Controller Unit
used.
10
Basic Operating Procedure Section 1-5
11
Basic Operating Procedure Section 1-5
Configuration Procedure Use the following procedure to configure the IO Controller Unit together with
the PROFINET IO Communication Unit using CX-ConfiguratorFDT and the IO
Controller and IO Device DTMs:
1,2,3... 1 Turn ON the PLC power supply and the power supplies of the IO Devices
on the network.
2 In CX-ConfiguratorFDT, create a network and define the parameters and
I/O configurations for the PROFINET IO Controller Unit settings and the
allocated IO Devices. Choose the update rate for each IO Device.
3 Use the PROFINET IO Controller DTM to assign Device Names to the
actual IO Devices in the network.
4 Download the network configuration to the PROFINET IO Controller Unit.
After downloading the configuration, CX-ConfiguratorFDT will restart the
PROFINET IO Controller Unit.
5. After restarting the PROFINET IO Controller Unit it will automatically start
communication when the PLC goes into RUN/MONITOR mode.
12
CHAPTER 2
Installation and Wiring
This chapter shows the GRT1-series PROFINET IO Communication Unit and identifies its controls and indicators. It
contains the procedures for installing and wiring the Communication Unit as well as the GRT1-series SmartSlice I/O Units.
It also contains the procedures for setting up the PROFINET IO network.
13
GRT1-PNT Unit Components Section 2-1
OMRON GRT1-PNT
RUNUNIT PWR
3
ERR
BF
FG
TS I/O PWR
PORT1
LNK1
ON
1 1 REGS
4
2 NC
3 ADR
PORT2
LNK2
4 BACK
UNIT
5
+V
-V
I/O
6
+V
-V
DC24V
INPUT
9
Figure 2 GRT1-PNT ethernet connector
The following standards and specifications apply to the connectors for the
Ethernet twisted-pair cable.
14
GRT1-PNT Unit Components Section 2-1
OMRON GRT1-PNT
FG
Recommended Wire
Type Gauge
Stranded wire 20 AWG to 14 AWG
(0.5 to 2.0 mm2)
Pin terminal
Strip Length Pin Terminal Strip wire between 8 mm and 10 mm of insulation at the ends of the wires
Length (stranded or solid wire) or use pin terminals with a pin (conductor) length of
8 mm to 10 mm.
15
GRT1-PNT Unit Components Section 2-1
Status indicator
specification
Indicator Colour Status Meaning
RUN Green Not lit • Start-up test failed, unit not operational.
Unit status • Fatal error: Operation stopped.
Lit Initialization successful, unit is in normal operation.
ERR Red Not lit Unit is in normal operation.
Unit error
Flashing A start-up error has occurred.
Lit Fatal error in system execution.
BF Red Not lit • No PROFINET IO communication errors occurred.
PROFINET IO • I/O data exchange in progress.
failure
Flashing The configuration settings sent by the PROFINET IO Controller unit are
invalid. No I/O data exchange is possible.
Lit No PROFINET IO communication has been detected by the unit.
TS --- Not lit • No power supplied.
SmartSlice I/O • Communication has not started with SmartSlice I/O Unit.
system • Over current detected.
communication
Green Flashing once SmartSlice I/O Unit added to the system
status
per second
Flashing twice Backup/Restore function operating:
per second • Restoring settings to SmartSlice I/O Unit, backup function operating.
• Downloading SmartSlice I/O Unit settings.
Lit Communication with SmartSlice I/O Unit established.
Red Flashing Non-fatal communication error occurred:
• Communication time out.
• Verification error occurred with registered table.
• Different model Unit detected after SmartSlice I/O Unit replacement.
Lit for 2 Failure occurred while restoring settings to SmartSlice I/O Unit or
seconds downloading SmartSlice I/O Unit settings.
Lit Fatal communication error occurred.
UNIT PWR Green Not lit Power supply to the Unit is not present (All other LED indicators are also
OFF).
Lit Power supply to the Unit is present.
I/O PWR Green Not lit Power supply to the SmartSlice I/O Unit is not present. The SmartSlice I/O
Units may be operative, but no output is available.
Lit Power supply to the SmartSlice I/O Unit is present.
16
GRT1-PNT Unit Components Section 2-1
Note. It is recommended to use the features that are made available by DIP
switches 1, 3 and 4 (as discussed on the next page)
DIP Switch 1: REGS If DIP switch 1 is turned from OFF to ON while the Unit’s power is ON, the
Create / Enable existing SmartSlice I/O Unit configuration (connection order and I/O size) is
Registration Table registered in the PROFINET IO Communication Unit as a registered table.
If DIP switch 1 is ON when the Unit’s power is turned ON, the actual Smart-
Slice I/O Unit configuration at start-up is automatically compared to the regis-
tered table. Any SmartSlice I/O Unit that does not match the registered table
will not participate in SmartSlice I/O communication..
Switch setting Function
ON Registered table is enabled. If there is a verification error, the
affected Unit will not participate in communication.
OFF Registered table is disabled All Units always participate in commu-
nication.
OFF to ON Register I/O Unit table (Unit Power must be ON)
ON to OFF Clear registered I/O Unit table (Unit Power must be ON)
DIP Switch 2: NC DIP switch 2, marked NC, is not used and should always be set to OFF.
Not Used
DIP Switch 3: ADR When DIP switch 1 is ON (registered table enabled) and DIP switch 3 is
Automatic Restore switched to ON, parameter data is automatically restored to the SmartSlice
I/O Units that had parameter data backed up.
Switch 3 ADR Function
ON Automatic restore function enabled (when pin 1 is ON).
OFF to ON Automatic restore function disabled.
17
GRT1-PNT Unit Components Section 2-1
DIP Switch 4: BACK When DIP switch 1 is ON (registered table enabled) and DIP switch 4 is
Backup Trigger turned OFF to ON, the parameter data of all connected SmartSlice I/O Units
is backed up in the Communication Unit.
max 3 s
ON OFF ON
Both the SmartSlice I/O System power supply and the external I/O power
supply are connected with screwless clamping-type terminals.
Note System power supply and External I/O power supply are not transferred through the
GCN2-100 Turnback cable. The GRT1-TBR Right Turnback Units provide the same set
of Power Supply terminals as the PROFINET IO Communication Unit.
18
GRT1-END-M Unit components Section 2-2
END-M
TS 1
END-M
TS
19
Installing the GRT1-PNT Unit Section 2-3
PROFINET
IO Controller
7
3
ERR
8
8
2
1 9 1 9
0 0
BF
x10 x1 TS I/O PWR
ON
BUS
1 REGS
2 NC
3 ADR
4 BACK
UNIT
+V
-V
I/O
+V
-V
DC24V
INPUT
24 VDC
for Unit
24 VDC SmartSlice I/O Units (64 max.)
for I/O
20
Installing the GRT1-PNT Unit Section 2-3
SmartSlice I/O System The system can be mounted in any of the following 6 directions.
Orientation
Note Please note the vertical orientations are not recommended because the heat dissipa-
tion may limit product life time.
Installing a unit To install a PROFINET IO Communication Unit on the DIN Rail, press the Unit
onto the DIN Rail from the front. Press the Unit firmly until it clicks, indicating
that the Unit’s DIN Rail Mounting Hooks have all locked onto the DIN Rail.
Mounting Hooks
Removing a unit Use a standard screwdriver to release the DIN Rail Mounting Hooks at the top
and bottom of the Unit and pull the Unit straight away from the DIN Rail.
21
Installing the GRT1-PNT Unit Section 2-3
Slide the Slice I/O Unit toward the DIN Track from
the front. Insert the Unit until you hear a click,
which indicates that the Unit has locked on the Track.
It is normally not necessary to release the DIN Track
mounting hook when mounting the Unit.
Connecting Turnback When a SmartSlice I/O System is divided into blocks, connect a GRT1-TBR
Units Right Turnback Unit to the right end of the first block and connect a GRT1-
TBL Left Turnback Unit to the left side of the expansion block. Mount these
Turnback Units on the DIN Rail in the same way as the SmartSlice I/O Units.
Use a GCN2-100 Turnback Cable to connect the Turnback Units together.
Mount additional SmartSlice I/O Units on the expansion block.
22
Installing the GRT1-PNT Unit Section 2-3
Note The Turnback Units can be used to divide a SmartSlice I/O System into up to three
blocks.
Connecting an End Unit At the end of the last block, mount a GRT1-END End Unit or a GRT1-END-M
Memory End Unit. Mount the Unit on the DIN Rail in the same way as the
SmartSlice I/O Units.
Mounting End Plates Always secure the SmartSlice I/O System on the DIN Rail by installing End
Plates on both sides of the System.
1 First hook the bottom of the End Plate on the bottom edge of the DIN Rail.
2 Attach the top of the End Plate, and pull the End Plate down onto the top
edge of the DIN Rail.
3 Tighten the End Plate’s securing screw.
OMRON GRT1-PRT
4
5 6 4
5 6 RUN UNIT PWR
1
7
7
3
ERR
8
8
2
1 9 1 9
0 0
BF
x10 x1 TS I/O PWR
ON
BUS
1 REGS
2 NC
3 ADR
4 BACK
+V
-V
+V
-V
End Plate
DC24V
INPUT
23
Wiring the GRT1-PNT Unit Section 2-4
I/O I/O
power power
supply supply Power is not supplied through
the Turnback Cable.
I/O
Power supply power
(24 VDC) supply
Unit Power Supply The maximum power consumption for SmartSlice I/O Units is 80 W per block.
1,2,3... 1 Calculate the power consumption of all SmartSlice I/O Units connected to
the PROFINET IO Communication Unit (including other Units like
Turnback Units and End Unit). Refer to the GRT1 Series SmartSlice I/O
Units Operation Manual (W455) for the power value for each SmartSlice I/
O Unit.
2 If the power consumption exceeds 80 W, mount a Right Turnback Unit
(GRT1-TBR) on the SmartSlice I/O Unit at the point where the power
consumption still is less than 80 W.
3 Connect the 24 VDC Unit power supply to the Left Turnback Unit (GRT1-
TBL) of the next expansion block.
Note 1 The GRT1-TBL is equipped with separate power supply terminals for the Unit power
supply and I/O power supply.
2 When dividing the supply power, always wire (supply) the power from the
same power supply, as shown in the wiring example above.
24
Wiring the GRT1-PNT Unit Section 2-4
1,2,3... 1 Calculate the total current consumption used by all external I/O of the
connected SmartSlice I/O Units (including other Units like the Memory End
Unit). Refer to the GRT1 Series SmartSlice I/O Units Operation Manual
(W455) for the (maximum) current value for each SmartSlice I/O Unit.
2 If the current consumption exceeds 4 A or you want to provide separate
systems for inputs and outputs, divide the SmartSlice I/O Units at the
desired point with a GRT1-PD2 I/O Power Supply Unit and provide a
separate external I/O power supply.
3 It is also possible to provide a separate external I/O power supply at a Left
Turnback Unit (GRT1-TBL).
Note 1 The GRT1-TBL is equipped with separate power supply terminals for the Unit power
supply and I/O power supply.
2 Always use isolated power supplies for the power supplies.
3 Power is not supplied through the GCN2-100 Turnback Cable from one block to the
next, as shown in the wiring example above.
Recommended Power Use a SELV power supply with over current protection.
Supplies A SELV power supply has redundant or increased insulation between the I/O,
an output voltage of 30 VRMS and a 42.4 Vpeak or maximum of 60 VDC.
Recommended Wire /i
Type Gauge
Stranded wire 20 AWG to 16 AWG
(0.5 to 1.25 mm2)
Solid wire
Pin terminal
Strip Length Strip wire between 7 mm and 10 mm of insulation at the ends of the wires
Pin Terminal Length (stranded or solid wire) or use pin terminals with a pin (conductor) length of
8 mm to 10 mm.
25
Wiring the GRT1-PNT Unit Section 2-4
The upper two terminals supply power to the internal circuits of the
PROFINET IO Communication Unit and of the connected SmartSlice I/O
Units.
The lower two terminals supply power to the external I/O Devices connected
to the SmartSlice I/O Units.
Note The GRT1-TBL Left Turnback Unit and GRT1-PD2 I/O Power Supply Unit have the
same screwless clamping power supply terminals as the PROFINET IO
Communication Unit. These terminals are wired in the same way as the PROFINET IO
Communication Unit’s terminals, by inserting the power supply wires.
Removing Wires To remove the wires press the release button above the terminal hole using a
slotted precision screwdriver and pull out the wire.
26
Wiring the GRT1-PNT Unit Section 2-4
OMRON GRT1-PRT
5 6 5 6
RUN UNIT PWR
4 4
7
3
3
ERR
8
2
2
1 9 1 9
0 0
BF
x10 x1 TS I/O PWR
ON
BUS
1 REGS
2 NC
3 ADR
4 BACK
UNIT
+V
/O
-V
DC24V
INPUT
Insert each cable connector fully until it clicks, which indicates that the con-
nector’s top and bottom latches have locked.
Note The GCN2-100 Turnback Cable does not propagate supply power from one block to the
next one. Always wire (supply) the power to the GRT1-TBL Left Turnback Unit from the
same power supply that supplies the PROFINET IO Communication Unit.
27
Setting up the PROFINET IO network Section 2-5
2-5-1-1 Line
A line topology consists of placing multiple IO Devices in series. Many IO
Devices, such as the GRT1-PNT Unit, have an ethernet switch integrated in
the Unit. This creates an easy way to connect the IO Devices.
Switch
Benefits:
• For bigger networks this topology implies lower cabling effort.
• This is a traditional field bus structure (compare PROFIBUS-DP).
• The Ethernet Switch is optional.
Disadvantages:
• Communication paths through many switches affect transmission times.
• A malfunction of a single integrated device will result in disconnecting part
of the network.
/i
Part Recommendation
Switch (optional) Industrial Ethernet Switch (either managed or unmanaged).
28
Setting up the PROFINET IO network Section 2-5
2-5-1-2 Star
The star topology is the standard-most topology for Ethernet networks. A
central switch will allow communication to all individually attached devices.
Switch
Benefits:
• Flexible adding and removing devices without interrupting the network.
• Easy monitoring and diagnostics of the network.
Disadvantages:
• Cabling effort.
• Error state of switch will fail complete network.
/i
Part Recommendation
Switch Industrial Ethernet Switch (either managed or unmanaged).
29
Setting up the PROFINET IO network Section 2-5
2-5-1-3 Tree
The tree topology is a hierarchial combination of multiple star topologies
interconnected with each other.
Switch
Switch
Benefits:
• Shorter data communication at local node. Avoiding excessive traffic
through a single switch.
• Hierarchy enables better transparency of the network
Disadvantages:
• Cabling effort.
• Error state of switch will fail complete network.
/i
Part Recommendation
Switch Industrial Ethernet Switch (either managed or unmanaged).
30
Setting up the PROFINET IO network Section 2-5
2-5-1-4 Ring
The ring topology is achieved by closing both ends of a line. A network
redundancy ring protocol such as MRP (see section 2-5-2 MRP Ring
Redundancy) will provide a method of monitoring the state of the network and
switch the communication path in case of problems.
Benefits:
• Malfunction of a single switch / IO Device will not result in disconnecting
part of the network. The network redundancy mechanism will automatically
maintain the connection with the other devices.
/i
Part Recommendation
Switch Industrial Ethernet Switch supporting MRP manager protocol. Suggestion:
Hirschmann Automation and Control GmbH, Series RS20/30/40, Software
Version 4 or higher.
In case one of the line connections fails, the MRP ensures communication to
all IO Devices remains possible through the redundant path. The ring
structure can contain up to 50 Units and typically switches to the redundant
path within 150 ms (max 500 ms).
31
Setting up the PROFINET IO network Section 2-5
Both the active as the standby IO Controller have data exchange with all IO
Devices in the network. Only the active IO Controller is in control of the output
of the IO Devices.
Switch
32
Setting up the PROFINET IO network Section 2-5
1 Select the Network Components (see previous section) and build network.
2 Connect the Personal Computer to the ethernet network.
- The PROFINET Scan Tool to assign the IO Device names can only
operate connected to the ethernet network.
- The parameter settings and monitoring of the GRT1 Slice I/O Units is
done directly on the ethernet network.
3 Start the CX-ConfiguratorFDT software. Install the appropriate GSD files
and DTMs for the connected IO Devices.
4 Configure the system to communicate with PLC / Profinet IO Controller.
Add the PROFINET IO Controller as parent to the network.
• Set IP address in DTM.
• Set IP address in on-line by using the Network Scan View.
• Confirm the on-line connection by putting the DTM on-line.
5 Build up the network within CX-ConfiguratorFDT. Add the IO Devices to
the Tree of the network by drag-dropping from the Device Catalogue.
Assign the modules for each individual IO Device.
6 Allocate the modules of the IO Devices to the intended PLC memory
areas.
7 Download the configuration to the Unit.
8 Confirm proper operation. Checking the Monitoring GUI of DTM and LED
status of the Unit.
33
Installation of Configuration Software Section 2-6
After installation of the OMRON CX-One software the DTM will run in the CX-
ConfiguratorFDT module. CX-ConfiguratorFDT allows users to set up the I/O
configuration and set the parameters of the GRT1-PNT and of the individual
SmartSlice I/O Units.
Note In case the required PROFINET IO Controller DTM has not been installed, this needs
to be done first to allow the full features of the GRT1-PNT DTM to be used.
Section 3-4-3 Set-up using the GSD file discusses the configuration of the
PROFINET IO CX-ConfiguratorFDT using this GSD file.
Using the GSD file for configuration allows the user to configure the Controller
Unit for I/O data exchange with the GRT1-PNT and the SmartSlice I/O
System. It does not however, provide the acyclic messaging capabilities to
access parameters and status information in individual SmartSlice I/O Units.
The GRT1-PNT DTM does provide this capability.
The next section will discuss the features of the GRT1-PNT in detail as well as
how to set up, configure and operate the SmartSlice I/O System in a
PROFINET IO network.
34
CHAPTER 3
Set-up and Operation
This chapter describes the operational aspects of the GRT1-PNT and the SmartSlice I/O System.
It first discusses the operational features which can be used, prior to describing how to set up the system and
how to operate and monitor it on a PROFINET IO network.
35
Device name setting and I/O allocation Section 3-1
The actual IO Device can be distinguished either by the MAC address printed
on the Unit or the Flash or Signal function of the Scan Tool. This function
flashes the indicator LEDs for 3 seconds, identifying the Unit on the rack.
Note1. Be sure to have unique Device names for each of the IO Devices in the net-
work. As the name is used as identification, duplicate names will result in
communication failure.
2. It is not required to set IP addresses directly to the IO Device using the Scan
Tool. The addresses are set by the IO Controller at startup. Please define
the specific IP addresses in the IO Controller configuration.
3. The Device Name should comply to the PROFINET naming rules, for in-
stance no CAPS are used. This is checked by the Scan Tool.
36
Device name setting and I/O allocation Section 3-1
PROFINET
Communication Unit I/O I/O I/O I/O I/O
:
:
#1 #2 #3 #4 #64
Note 1 The presence of Turnback units and cables does not influence the automatic
allocation of Unit numbers.
2 The unit numbers allocated automatically to the SmartSlice I/O Units are not related
to the PROFINET IO Addressing.
37
Device name setting and I/O allocation Section 3-1
I/O memory
16 8 0
D C B A
(2) Each SmartSlice I/O Unit's I/O
data.
E
Note 1 One block of mapped Output data (from the Controller Unit) and one block of
mapped Input data are maintained in the GRT1-PNT and transferred to/from the
Controller Unit.
2 The first Input data word always contains the SmartSlice I/O Status word.
3 The GRT1-END-M End Unit must be configured in the SmartSlice I/O allocation. It
contains two input bits and should be allocated to the last slot of the configuration.
4 Bit-sized SmartSlice I/O Units, e.g. GRT1-ID4, GRT1-OD4 are grouped together in
words. They are mapped from the right-most bit to the left-most bit, in 2-bit units.
5 Word-sized SmartSlice I/O Units, e.g. GRT1-AD2, GRT1-DA2V are mapped to one
or more words, from the low to the high word address.
6 The combined total size of mapped I/O data (input and output) can be 64 words in
total.
I/O Allocation Example I/O data is mapped to the GRT1-PNT Units I/O data blocks in the same order
the SmartSlice I/O Units are connected to the PROFINET IO Communication
Unit, regardless of the I/O Units’ models.
The example below shows the I/O data mapping to the Input / Output blocks.
+1 Unused #3 #2 #1
+2
#4
+3
38
Device name setting and I/O allocation Section 3-1
Communi-
#1 #2 #3 #4 #5 #6
cations OD4 OD4 OD4 ROS2 OD4 DA2V
Unit
+0 #5 #4 #3 #2 #1
+1 Unused #5
+2
#6
+3
Communication Unit’s These flags can be used to monitor the status of the connection between the
Status Flags GRT1-PNT and the SmartSlice I/O Units as well as the status of the
SmartSlice I/O Units themselves. The status flags take up 1 word and the
information is transferred to the Controller as part of the Input data. Please
refer to 3-5-1 Communication Unit's Status Flags.
39
Unit functions Section 3-2
Creating a New The SmartSlice I/O System’s actual I/O configuration can be read and
Registration Table registered in the table just by switching DIP switch 1 (REGS) from OFF to ON
while the PROFINET IO Communication Unit’s power supply is ON. If the
registration table is being refreshed, the old contents will be erased.
4 4 4 2
Figure 1 contact contact contact relay
inputs inputs outputs outputs
Power ON PROFINET
Communications
#1 #2 #3 #4
Unit
Note The configuration information records the order that the SmartSlice I/O Units are con-
nected and the I/O size (input or output, number of bits) of each SmartSlice I/O Unit.
The I/O Unit model numbers are not recorded.
40
Unit functions Section 3-2
Comparison with the When DIP switch 1 (REGS) is ON and an I/O configuration table has been
Registered Table registered in the Communication Unit, the actual I/O configuration is
automatically compared to the registered table when the power is turned ON.
A verification error will occur if a registered I/O Unit cannot join I/O
communication or an unregistered I/O Unit is detected.
In case of verification errors, the affected SmartSlice I/O Units will not
participate in I/O communication. I/O communication will start with the other
SmartSlice I/O Units.
PROFINET
Communications
Unit
#1 #2 #3 #4
There are the same number of
Units, but the I/O data size does
not match, so a verification error
Pin 1 ON when power occurs and this I/O Unit does not
was turned ON. participate in communications.
Registration table
Note 1 Register the I/O configuration table when all of the SmartSlice I/O Units are
communicating, i.e., when the PROFINET IO Communication Unit’s TS indicator is
lit green.
2 A mismatch (verification error) with the registered table is indicated at the
PROFINET IO Communication Unit’s TS indicator (flashing red). The error details
can be retrieved using the GRT1-PNT DTM. Also, the error history can be read with
an explicit message command.
41
Unit functions Section 3-2
PROFINET
Power ON Communications #1 #2 #3 #4
Unit
1,2,3... 1 Verify that the power is ON, DIP switch 1 (REGS) is ON, and all of the
SmartSlice I/O Units are participating in I/O communication.
2 Turn DIP switch 4 (BACK) ON, then OFF, and then ON again within
3 seconds to start the back up.
3 While the data is being backed up, the PROFINET IO Communication
Unit’s TS indicator will flash green every 0.5 second. The TS indicator will
stop flashing (not lit) when the backup is completed. If the backup
operation fails, the TS indicator will be lit red for 2 seconds.
Note 1 Do not turn OFF the power supply or reset the Configurator while data is being
backed up. The data will not be backed up properly if the power is turned OFF.
2 The backup data will be erased along with the registered I/O configuration table if
DIP switch 1 (REGS) is turned OFF.
3 Backing up the parameter data is recommended to allow easy replacement of faulty
Units in the future.
42
Unit functions Section 3-2
PROFINET
Power ON Communications #1 #2 #3 #4
Unit
Preparing Data Restore 1 Create backup data in the Communication Unit with the backup function.
For details, see section 3-2-2 Backup function.
2 Turn ON DIP switch 3 (ADR).
Replacing a Unit
1,2,3... 1 Turn OFF the SmartSlice I/O System’s power supply and the I/O power
supply.
2 Release the locks on the front of the SmartSlice I/O Unit that must be
replaced and remove the terminal block. The wiring can remain connected.
3 Remove the main block of the SmartSlice I/O Unit and replace it with a
new SmartSlice I/O Unit of the same type.
4 Mount the terminal block that was removed in step 2 and latch the locks
that were released.
5 When the power is turned ON again, the Communication Unit will
automatically detect the Unit that was replaced and download the backup
data. The SmartSlice I/O Unit’s TS indicator will indicate the results of the
restore operation.
• If the download was successful, the Unit will be reset automatically and
join I/O communication normally. The I/O Unit’s TS indicator will be lit
green.
• If the download failed, the I/O Unit’s TS indicator will flash red.
• If the connected Unit is the wrong model, the I/O Unit’s TS indicator will
be lit red.
Note 1 Do not turn OFF the power supply or reset the PROFINET IO Communication Unit
while data is being restored. The data will not be restored properly if the power is
turned OFF.
2 When a SmartSlice I/O Unit has been replaced with the power ON and the new I/O
Unit joins I/O communication, the new Unit will be compared to the previous one
and the parameter data restore operation will start automatically. While data is being
restored, the PROFINET IO Communication Unit’s TS indicator will flash green
every 0.5 second. The TS indicator will stop flashing (not lit) when the restore oper-
ation is completed. If the restore operation fails, the Automatic Restore Monitor Flag
(bit 13 of the Communication Unit status flags) will be turned ON and the Communi-
cation Unit’s TS indicator will be lit red for 2 seconds.
43
Unit functions Section 3-2
When replacing a SmartSlice I/O Unit, leave just the base block connected
and replace the main block. I/O communication will continue with the other I/O
Units even while the problem Unit is being removed and replaced.
PROFINET
Communications #1 #2 #4
Unit
Power ON #3
Unit being
replaced
Replacing a Unit
1,2,3... 1 Turn OFF the I/O power supply of the I/O Unit being replaced.
2 In CX-ConfiguratorFDT right-click on the icon of the GRT1-PNT and select
Go Online.
3 Release the locks on the front of the I/O Unit that must be replaced and
remove the terminal block. The wiring can remain connected.
4 Remove the main block of the SmartSlice I/O Unit and replace it with a
new I/O Unit of the same type.
5 Mount the terminal block that was removed in step 2 and latch the locks
that were released.
6 Turn ON the I/O power supply.
Note 1 When a Unit withdraws from I/O communication during replacement, the
corresponding SmartSlice I/O Unit Communication Withdrawn Flag will go ON and
the PROFINET IO Communication Unit’s TS indicator will flash red.
2 Before using the automatic restore function, the preparation for automatic
restoration (creating backup data and turning ON DIP switch 3) must be completed.
See section 3-2-3 Automatic restore function for details.
3 Always turn OFF the I/O Unit’s I/O power supply before replacement in order to
prevent false output signals, false input signals, and electrical shocks. In addition, if
external power is supplied to the terminal block for a Unit such as a Relay Output
Unit, turn OFF that power supply before replacing the Unit.
4 Only replace one I/O Unit at a time.
5 Always replace the I/O Unit with the same model of I/O Unit. If a Unit is replaced
with a different model, there may be unexpected outputs and the restore operation
may not be completed properly.
6 If the base block is faulty or damaged, turn OFF the power supply and replace the
entire Unit. Even in this case, the I/O Unit’s parameter data will be restored
automatically if the automatic restore function is enabled when the power is turned
ON.
44
Unit functions Section 3-2
PROFINET IO
Communication Unit
1st error
Error log
recorded
in IO Device. 64th error
Checking Using the To check the internal communication error history using the GRT1-PNT DTM
GRT1-PNT DTM and OMRON’s FDT Container CX-ConfiguratorFDT, perform the following
actions.
45
GRT1-END-M Unit functions Section 3-3
Note The method described is also available in third-party FDT Containers, although slightly
different terminology may be used in the menus.
Be sure to execute the Backup function (see section 3-2-2 Backup function)
after setting the Device Name at configuration time and afterwards to enable
the Automatic Restore function of section 3-2-3 Automatic restore function. In
this way also a replacement of a malfunctioning GRT1-END-M can be done
without additional configuration actions.
Bit Description
0 Device Name bit
OFF: the unit does not contain a Device Name
ON: the unit contains a Device Name
1 Reserved for future use
Warning status area The GRT1-END-M Unit has two status areas. Each Unit’s Status Flags are
turned ON and OFF based on the threshold/monitor values set for the
function in that Unit. A flag in the Communications Unit will be turned ON only
when the corresponding flag has been turned ON in one of those status
areas.
The SmartSlice I/O Unit’s Warning Status Area contains the following 16 bits.
The Warning Status Area provides notification of minor errors detected in the
Unit.
When any of these flags goes ON, bit 2 of the Communications Unit’s Status
Flags is turned ON and that information is transmitted to the Controller Unit.
46
Set-up the GRT1-PNT Configuration Section 3-4
/i
Alarm status area The SmartSlice I/O Unit’s alarm status area contains the following 16 bits. The
Alarm Status Area provides notification of serious errors detected in the Unit.
When any of these flags goes ON, bit 3 of the Communications Unit’s Status
Flags is turned ON and that information is transmitted to the Controller Unit.
/i
47
Set-up the GRT1-PNT Configuration Section 3-4
Note The buttons on the bottom will be enabled only when the DTM is on-line.
PROFINET IO tab
Comment
The comment field contains comments or descriptions of the station.
Name of Station
This field contains the name of the station, by which it is known to the IO
Controller.
IP settings
This sections contains the IP address, network mask and gateway address.
These address are assigned by the IO Controller and cannot be changed
here.
I/O Module Tab The I/O Module tab, shown below, defines the I/O Configuration for the GRT1-
PNT. This I/O Configuration is downloaded to the PROFINET IO
Communication Unit and sent to the physical device by the Communication
Unit for verification at the start of communication.
48
Set-up the GRT1-PNT Configuration Section 3-4
Edit
This function allows the user to edit the current configuration.
1,2,3... 1 Double-click the first row (slot): a drop-down list appears, as shown in the
next figure.
2 Select the type of SmartSlice I/O Unit which is in this first slot, right next to
the GRT1-PNT.
3 Repeat this SmartSlice I/O Unit allocation for each other slot in which a
SmartSlice I/O Unit will be present.
Note 1 Not shown in the list is the first input word, containing the GRT1-PNT Unit status
word (refer to section 3-1-4 SmartSlice I/O allocation to the GRT1-PNT unit for an
explanation on this word). The GRT1-PNT DTM automatically inserts the status
word in the I/O Configuration.
2 The sequence of I/O Devices selected in the I/O Module tab must match the
sequence of physical devices attached to the GRT1-PNT. Otherwise I/O Communi-
cation will not be achieved.
3 The grouping of bit-sized SmartSlice I/O data into words is performed automatically
by the GRT1-PNT.
49
Set-up the GRT1-PNT Configuration Section 3-4
1,2,3... 1 In the Network View, select the GRT1-PNT and right-click the mouse.
2 From the context menu, which pops up, select the option Go Online.
3 Press the Upload button. This will initiate an upload of all SmartSlice I/O
Information, i.e. I/O Configuration, Unit types and Unit parameters. From
this upload, the I/O Configuration in the Configuration list will be
assembled automatically.
Note Uploading may take some time, due to the amount of parameters.
Editing SmartSlice I/O Unit After making the I/O configuration selection, the settings of individual
Settings SmartSlice I/O Units can be set or changed. To do this, perform the following
steps.
1,2,3... 1 Select the SmartSlice I/O Unit in the I/O Configuration.
2 Press the Edit button below the I/O Configuration list. The appropriate
setting window will pop up.
Note 1 In order to download/upload settings for individual SmartSlice I/O Units, the DTM
has to be on-line with the physical GRT1-PNT Unit, i.e. it has to be able to establish
a connection with the device.
2 In the case of the GRT1-AD2 some parameter settings will affect the I/O Configura-
tion, i.e. it will change the I/O size for that particular SmartSlice I/O Unit. In that
case, the I/O Configuration for the PROFINET IO Controller Units needs to be (re-)
downloaded. If this is required, an appropriate warning window will pop up.
3 The configuration options and windows for individual SmartSlice I/O Units are
described in detail in the GRT1 Series SmartSlice I/O Units Operation Manual
(W455).
4 The GRT1-PNT Unit Version 1.0 does not support the Output Hold setting for the
SmartSlice I/O Units in case of host communication/PROFINET IO fault (Idle
action). Outputs will always Clear after the PROFINET IO Data Hold Time expires,
even if Hold is selected in the I/O Unit.
Units Version 1.1 and higher support the Hold/Clear selection for each output.
Using the On-Line In order to use the online functions of the GRT1-PNT DTM, be sure to
Functions connect the Personal Computer directly to the ethernet network. The
communication will go directly to the GRT1-PNT unit, not through the IO
Controller.
50
Set-up the GRT1-PNT Configuration Section 3-4
At the bottom of the GRT1-PNT DTM are four buttons which will be enabled
after the DTM has established communication with the physical device.
Switching to on-line must be done via the FDT Container. To switch to on-line,
perform the following steps in the configurator.
Upload Button Pressing the Upload button will initiate an upload of all SmartSlice I/O
Information, i.e. I/O Configuration, Unit types and Unit parameters. From this
upload, the I/O Configuration in the Configuration list will be assembled.
Note Uploading may take some time, due to the amount of parameters.
Download Button Pressing the Download button will initiate a download of all SmartSlice I/O
Information, i.e. I/O Configuration, Unit types and Unit parameters.
Compare Button Pressing the Compare button will initiate a comparison between the I/O
Configuration and parameters of all SmartSlice I/O Units and the data stored
within the DTM. In case a mismatch is found, a warning screen will pop up to
notify the user.
Reset Button Pressing the Reset button will initiate a system reset, i.e. the GRT1-PNT as
well as the attached SmartSlice I/O Units will be reset. A Reset will also force
the connected SmartSlice I/O Units to restore their settings from their non
volatile storage. In some cases a reset is a necessity to force the SmartSlice
IO Units to use newly written parameters.
Note If changes have been made via the SmartSlice I/O Unit’s parameter windows, which
require a system reset, the user is notified of this through a pop notification window.
51
Set-up the GRT1-PNT Configuration Section 3-4
Note 1 Using the GSD File allows for I/O Configuration and I/O data exchange with the IO
Controller Unit. It does not provide easy access to other Unit parameters.
2 PROFINET IO Controller Units can also be configured using the GSD File, although
the DTM is available and has many more features.
The figure below shows the Generic IO Device DTM, used in CX-
ConfiguratorFDT to handle GSD Files.
Defining the I/O To define the I/O configuration, perform the following steps.
Configuration
1,2,3... 1 Select the Configuration Modules.
2 Select the individual I/O modules in the same sequence as they are
physically connected to the Communication Unit GRT1-PNT by clicking
Add Module.
3 Click on the added module to show the available modules.
4 Select the required module.
5 If applicable, repeat the previous steps to add another module.
52
Set-up the GRT1-PNT Configuration Section 3-4
Example To illustrate how the Digital and Analog SmartSlice I/O Units are mapped on
to I/O words, and how to implement this using the GSD File, consider the
table below.
/i
The table above lists the physical configuration in the left-most column, the I/
O Module selected from the list of available I/O modules in the middle and the
I/O words onto which the modules are mapped in the right-most column.
Word #2 GRT1-ID4
GRT1-ID4 *
GRT1-OD4
GRT1-ROS2 *
GRT1-ID4 *
Word #4
53
Set-up the GRT1-PNT Configuration Section 3-4
Example As an example, the I/O mapping of the I/O Configuration made using the
Generic Device IO DTM is shown in the window below.
The window above shows the SmartSlice I/O Input data, mapped onto CIO
3300 to 3304. The first row indicates the COM Status word, the other rows
indicate the GRT1-ID Units.
For information on how to map the I/O data on to the PLC memory, refer to the
PROFINET IO Controller Unit Operation Manual (W12E).
54
Monitoring the GRT1-PNT Section 3-5
These flags can be used to monitor the status of the connection between the
GRT1-PNT and the SmartSlice I/O Units as well as the status of the
SmartSlice I/O Units themselves. The table below defines the individual bits in
the Status word.
/i
55
Monitoring the GRT1-PNT Section 3-5
Switching the DTM to To use these features, the GRT1-PNT must be online, i.e. the DTM must
Online establish communication with the physical device. Switching to on-line must
be done via the FDT Container. To switch to online, perform the following
steps in CX-ConfiguratorFDT.
Individual SmartSlice I/O Units can also be monitored through the PROFINET
IO connection. This data can be retrieved through the I/O Module tab and the
I/O Error History tab of the Diagnosis window.
56
Monitoring the GRT1-PNT Section 3-5
SmartSlice I/O Status When selecting the I/O Module tab, the window as shown below will appear.
In case an on-line connection to the GRT1-PNT is open, the View button will
be enabled. Selecting a SmartSlice I/O Unit and pressing the View button will
open a status window for the selected SmartSlice I/O Unit. This information is
described in detail in the SmartSlice GRT1 Series Slice I/O Units Operation
Manual (W455).
I/O Unit Error History The I/O Unit Error History can be monitored, when selecting the I/O Unit Error.
History Tab. This window has also been described in section 3-2-5 I/O
Communication error history monitor.
57
I/O communication characteristics Section 3-6
The equations provided here are valid under the following conditions:
• All of the required IO Devices are participating in communication.
• No errors are being indicated by the IO Controller Unit.
• No third-party IO Controller or communication is active in the network.
Note This manual describes the communication with the SmartSlice I/O System only. For
detail on the IO Controller Unit or overall PROFINET IO network, refer to the CJ-series
PROFINET IO Controller Units Operation Manual.
I/O Response Time The I/O response time is the time between the reception of an input signal at
an Input Unit in the SmartSlice I/O System and the actual output signal
occurring on an Output Unit in the SmartSlice I/O System after processing by
the PLC program.
Minimum I/O Response The minimum I/O response time (TMIN) is the total of the following terms:
Time
TMIN =TIN + TSL-IN + TSL-CI + TRT-IN + (TPLC TRF) + TRT-OUT + TSL-CO
+ TSL-OUT + TOUT
where:
TPLC
PLC TRF
PROFINET TRT-IN
-
TRT-OUT
-
TOUT
Output Unit
Note Refer to the GRT1 Series SmartSlice I/O Units Operation Manual for details on Input
Unit’s input delay times and Output Unit’s output delay times.
58
I/O communication characteristics Section 3-6
Maximum I/O Response The maximum I/O response time (TMAX) is the total of the following terms:
Time
TMAX = TIN + 2TSL + TSL-CI + TSL-CO + 2TRM + 2TPLC + TRF + TOUT
where:
Note Refer to the GRT1 Series SmartSlice I/O Units Operation Manual for details on Input
Unit’s input delay times and Output Unit’s output delay times.
PROFINET IO The PROFINET IO communication cycle time is the time from the completion
Communication Cycle of a IO Device's remote I/O communication processing until remote I/O
Time (TRM) communication with the same IO Device are processed again. The
communication cycle time is used to calculate the maximum I/O response
time.
The communication cycle time (TRM) is defined by the user by means of the
Update Rate in the configuration of the PROFINET IO Controller Unit. Refer
to the CJ-series PROFINET IO Controller Units Operation Manual (W12E).
Refresh time (TRF) The refresh time is the time required to exchange I/O data between the PLC's
CPU Unit and the PROFINET IO Controller Unit. The PLC's cycle time is
increased when an IO Controller Unit is mounted. When an IO Controller Unit
is mounted to the CJ1 PLC, the PLC's cycle time (I/O refreshing) is increased
by the following amount
The number of words refreshed is the total number of words in the I/O Area
allocated to the IO Devices, including any unused words between the
allocated words.
Refer to the PLC's operation manual for more details on the refresh time and
the PLC's cycle time.
Slice Bus Communication The SmartSlice bus communication cycle time is the delay in the SmartSlice
Cycle Time (TSL) I/O System from the end of communication with one I/O Unit until the start of
communication with the next Unit.
59
I/O communication characteristics Section 3-6
Communication unit The PROFINET IO Communication Unit processing time is the time required
processing time (TSL-CI for software processing in the Communication Unit.
and
TSL-CO)
Slice Bus Communication The SmartSlice bus communication time is the time required to communicate
Time (TSL-IN and TSL-OUT) with an Input Unit (TSL-IN) or Output Unit (TSL-OUT) in the SmartSlice I/O
System.
TSL, TSL-CI, TSL-CO, TSL-IN and TSL-OUT strongly depend on the number of
SmartSlice I/O Units as well as on the amount of I/O data per SmartSlice I/O
Unit. The example below presents an indicative measure for the time required
to process PROFINET IO output data.
Measurement tables The measurement tables shown below in this section give an indication of the
PROFINET IO timing. The times are defined as follows:
• The input time is measured as the time between the moment an input is
set at one of the Slice I/O Units and the moment the input data arrives at
the PROFINET IO Controller.
• The output time is measured as the time between the moment the
PROFINET IO Message is sent by the IO Controller and the moment it is
physically set at one of the Slice I/O Units.
For the measurements two Slice I/O Unit configurations are considered:
Note The measurements have been performed with the registered table enabled
(REGS function). This is performed with DIP Switch 1, see section 2-1-5 DIP Switches
for details.
60
CHAPTER 4
Troubleshooting and Maintenance
This chapter describes the troubleshooting procedures and maintenance operations for the PROFINET IO
Communication Unit, needed to keep the PROFINET IO network working optimally.
4-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4-2 Troubleshooting using the LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4-2-1 Power supply errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4-2-2 Unit system errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4-2-3 SmartSlice I/O system errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4-2-4 PROFINET IO errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4-3 Other errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4-3-1 Troubleshooting SmartSlice I/O Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4-3-2 Troubleshooting PROFINET IO communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4-4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4-4-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4-4-2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4-5 Replacing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4-5-1 Replacement Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4-5-2 Setting the Unit after Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
61
Overview Section 4-1
4-1 Overview
The PROFINET IO Communication Unit and the Configuration DTM provide
extensive means for troubleshooting, which can be used to quickly determine
errors in the Unit, in the SmartSlice I/O Unit configuration, and/or in the net-
work.
Troubleshooting on the For troubleshooting purposes, the following error indicators can be used:
GRT1-PNT Unit
• LED indicators on the front of the Unit
Two red error LED indicators and four status LED indicators show Unit
and SmartSlice I/O system status and errors.
• PROFINET IO errors
The PROFINET IO Configurator or DTMs can be used to find detailed
information about the errors on the PROFINET IO network.
This section provides a number of procedures for troubleshooting, based on
the error indicators listed above
1
2
ON
1 REGS
2 NC
3 ADR
4 BACK
UNIT
+V
-V
I/O
+V
-V
DC24V
INPUT
The LEDs on the Communication Unit (1) have the following functions:
/i
The LEDs on the SmartSlice I/O Units (2) have the following functions:
/i
Note Not shown in the figure above is a Turnback Unit. The Turnback Unit also pro-
vides I/O PWR, UNIT PWR and TS LED Indicators.
62
Troubleshooting using the LED indicators Section 4-2
Troubleshooting UNIT The UNIT PWR LED Indicator shows whether or not sufficient power is
Power supplied to the PROFINET IO Communication Unit and the SmartSlice I/O
Units in order for them to start up and operate properly. A UNIT PWR LED
Indicator is provided on the following Units:
• GRT1-PNT PROFINET IO Communication Unit
• GRT1-TBL Left Turnback Unit
Note The PROFINET IO Communication Unit can startup on less power than
specified. If this happens, the UNIT PWR LED Indicator may be OFF, whereas
other LED Indicators may indicate correct operation. In this situation however,
correct operation of the whole SmartSlice I/O System is not guaranteed.
Troubleshooting I/O The I/O PWR LED Indicator shows whether or not sufficient power is supplied
Power to the External I/O Power lines to the SmartSlice I/O Units in order for them to
drive the external Outputs on the individual Units. An I/O PWR LED Indicator
is provided on the following Units:
• GRT1-PNT PROFINET IO Communication Unit
• GRT1-TBL Left Turnback Unit
• GRT1-PD[] I/O Power Supply Units
63
Troubleshooting using the LED indicators Section 4-2
The table below indicates the states which can occur during startup and
operation of the Unit.
/i
Communication Unit /i
64
Troubleshooting using the LED indicators Section 4-2
Note Backup/Restore Operation failed: TS LED Indicator will be Lit for 2 seconds.
65
Troubleshooting using the LED indicators Section 4-2
Note When multiple SmartSlice I/O Units do not match with the PROFINET IO
Configuration, the Alarm message will only indicate the first mismatching
SmartSlice I/O Unit.
66
Other errors Section 4-3
Bad connection
The Communication Unit’s TS The End Unit is not connected properly. Connect the End Unit properly and turn the
LED flashes green and the I/O power ON again.
Unit’s TS LED is ON.
Communications I/O Unit Indicator
Unit Indicator
LED Indicators
Bad connection
67
Other errors Section 4-3
68
Other errors Section 4-3
69
Maintenance Section 4-4
4-4 Maintenance
This section describes the routine cleaning and inspection recommended as
regular maintenance.
4-4-1 Cleaning
Clean the PROFINET IO Communication Unit regularly as described below in
order to keep it in an optimum operating condition.
• Regularly wipe the Unit with a dry, soft cloth.
• If a spot cannot be removed with a dry cloth, dampen the cloth with a
neutral cleaner, wring out the cloth and wipe the Unit.
!Caution Never use volatile solvents such as paint thinner, benzine or chemical wipes.
These substances could damage the surface of the Unit.
4-4-2 Inspection
Be sure to inspect the system periodically to keep it in optimum operating
condition. In general, inspect the system once or twice a year, but more
frequently if the system is used in high temperature or high humidity
environments or dirty/dusty conditions.
Inspection Equipment Prepare the following equipment before inspecting the system.
Required Equipment
Philips type screwdriver, multimeter, alcohol, and a clean cloth.
Inspection Procedure Check the items in the following table and correct any that are below
standard.
/i
70
Replacing the Unit Section 4-5
Replacement Precautions Observe the following precautions when replacing the Unit.
Note 1 In order to prevent faulty operation be sure to turn off the power to all IO
Controller and IO Devices before replacing the Unit.
2 When replacing the Unit, do not reconnect it to the network before carrying
out the procedures listed below.
System with GRT1-END-M Please make sure the DIP switch 1 (REGS) is OFF of the new Unit before
installing. Re-apply the power to the system. The PROFINET IO
Communication Unit will automatically get the Device Name from the GRT1-
END-M, which was stored when configuring the previous Unit.
When using one or more of the following Unit functions for the old Unit:
1 Table Registration Function, see section 3-2-1 Table registration function
2 Backup Function, see section 3-2-2 Backup function
3 Automatic Restore Function, see section 3-2-3 Automatic restore function
System without Please make sure the DIP switch 1 (REGS) is OFF of the new Unit before
GRT1-END-M installing. Re-applying the power on the system. The PROFINET IO
Communication Unit will require the same Device Name as the old Unit.
Connect the Personal Computer with the CX-ConfiguratorFDT and DTMs.
Re-assign the Device Name using the IO Controller DTM with the PROFINET
Identification tab (Network scan).
71
Replacing the Unit Section 4-5
When using one or more of the following Unit functions for the old Unit:
1 Table Registration Function, see section 3-2-1 Table registration function
2 Backup Function, see section 3-2-2 Backup function
3 Automatic Restore Function, see section 3-2-3 Automatic restore function
72
Appendix A
PROFINET IO Technology
PROFINET IO
Distributed field or I/O Devices are integrated through PROFINET IO. This
uses the usual IO view of PROFIBUS DP, whereby the IO data of field devices
are cyclically transmitted to the process image of the PLC.
PROFINET CBA
The PROFINET component model has its application in distributed
automation systems. This is mainly used for intelligent field devices with
programmable functionality as well as controllers. PROFINET CBA divides
distributed, complex applications into autonomous units of manageable size.
73
Appendix
Field devices are addressed using a MAC and IP address. This is similar to
the standard Ethernet communication. In these protocols, the networks are
identified based on the IP address. Within a single network the MAC address
is used for the addressing of the target devices.
RT and IRT
The TCP/IP and UDP/IP communication protocols apply a considerable
amount of control overhead which will slow down data transmission speed
which is required for PROFINET applications. To facilitate Real-Time
capabilities for data exchange, the PROFINET uses a specific protocol of
Real-Time (RT) Communication. This protocol cancels some of the flow
control and addressing in comparison with the TCP/IP and UDP/IP.
74
Appendix
3 5
2 Switch
75
Appendix
/i
IO Controller
A PROFINET IO Controller is the central device in the PROFINET network. It
has the control over the state of the network and processes the data and
alarms. The IO Controller typically is a PLC Unit that processes the data and
alarms in the user program. It establishes the connection to the devices on
the network during system start-up.
IO Supervisor
A PROFINET IO Supervisor is an optional device in the network, which has
temporary access to the field devices. It is typically an engineering station for
monitoring or commissioning of the system.
IO Device
A PROFINET IO Device is a remotely connected field device, close to the
manufacturing process. It is configured by the IO Controller to cyclically
interchange process data with the IO Controller. The IO Device can have
multiple connections to different IO Controllers / IO Supervisors in the network
and will generate alarms if problems occur with the communication or the
manufacturing process.
Device Model
The PROFINET IO application layer describes the modules of an IO Device in
a similar way as for PROFIBUS DP. A PROFINET IO Device consists of slots
for which the modules/submodules can be inserted. The technical data
concerning the slots and subslots are defined in the GSD file of a device.
Slot
A Slot is the physical place of insertion of a module in an IO Device. Various
subslots are located in the various slots, which contain data for cyclic data
exchange.
Subslot
Subslots provide an additional addressing layer. They enable grouping of
similar channels within a slot. Each slot has to comprise at least one subslot
with [1:n] I/O channels.
Index
The index specifies the data related to a specific subslot, to be read or written
acyclically.
76
Appendix
3
4
1
2 2 2
4
4
4
3
4
4
4
4
/i
Number Description
1 Communication Unit
2 I/O Module
3 Submodule
4 Channel
Provider/Consumer Model
The data exchange between IO Controller and the IO Devices is carried out
based on the provider-consumer model. The provider sends its data to the
consumer without a request from the other device. The consumer processes
the data. The provider (as the consumer) is either the IO Controller or the IO
Device.
The Input Output Provider Status (IOPS) indicates the status of the data
source (valid or invalid) for each of the modules as part of the data exchange
message. This can be the Output data for the IO Controller and the Input data
for the IO Device. The provider status is either bad or good, implying the
received data is either invalid or valid for use. For example the Output data of
the IO Controller is set to bad in case the PLC is in Program mode.
The Input Output Consumer Status (IOCR) indicates the feedback on the
provided data received before. This status (Bad or Good) is indicated in the
Input data for the IO Controller and the Output data for the IO Device. As an
example when considering the IO Controller Redundancy: an IO Device will
only feedback to the active IO Controller it has consumed its output (status
Good). The standby IO Controller will get IOCR Bad status as response.
77
Appendix
The data exchange between the IO Device and the IO Controller occurs in a
poll cycle as configured by the IO Controller. The user is capable to set this
update cycle in the IO Controller configuration for each of the IO Devices. This
results in mutual monitoring of functional operability (watchdog function). All
cyclic data is provided with a status that encodes the validity of the data.
78
Appendix
A-5 Alarms
PROFINET IO is capable of sending events within the automation process as
alarms. These alarms have to be acknowledged by the application process.
These include both system-defined events (i.e. Removal of slices) or user-
defined events (i.e. Input voltage out of range).
Type Description
Process alarms Events from the process, which are sent to the control system.
Diagnostics alarms Events indicating a malfunction of a field device.
Maintenance alarms Events relating to preventive maintenance to avoid device
breakdown.
Manufacturer-specific Events relating to events specific for the manufacturer.
diagnostics
Type Description
Pull and plug alarms Events related to modular IO Devices, such as the GRT1-
PNT. A slice module is removed or plugged in.
Plug wrong submodule Events indicating an incorrect submodule has been config-
ured or inserted.
79
Appendix
A DTM provides all the options for configuration and monitoring of a device,
which it can present to the user through its own user interface. The user
interface for a DTM is provided using ActiveX windows. In general multi-
language user interface windows, including DTM-specific Help files are
supported by the DTM.
80
Appendix B
PROFINET IO alarm messages
B-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
B-2 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
B-1 Introduction
The GRT1-PNT Communication Unit supports sending PROFINET IO Alarm
message for different error conditions. The IO Device supports the following
alarm events:
/i
Note 1 In case multiple alarm events (more than two) are generated at the same time, it is
possible alarm events will be discarded.
2 When multiple Slice I/O Units do not match with the PROFINET IO Configuration,
only one Plug Wrong Submodule alarm event is generated for the first mismatching
Slice I/O Unit.
81
PROFINET IO alarm messages Appendix B
82
Appendix C
Explicit Messages
Command Block
Destination station Service Class Instance Attribute Data
address code ID ID ID
Note The number of bytes designated for Class ID, Instance ID, and Attribute ID depend on
the Controller Unit. When sent from an OMRON Controller, the Class ID and Instance
ID are 2 bytes (4 digits), and Attribute ID is 1 byte (2 digits).
Data
Data is not required when the Read command is used.
Response blocks
/i
83
Explicit Messages Appendix C
Service Code
For normal completion, the value when the left-most bit of the service code
specified in the command turns ON is stored as shown in the following table.
/i
Data
Read data is included only when a read command is executed.
Error Codes
The explicit message error codes as listed in the following table.
/i
84
Explicit Messages Appendix C
/i
Word Bit
offset
15 12 11 8 7 4 3 0
+0 SmartSlice I/O Node #4 SmartSlice I/O Node #3 SmartSlice I/O Node #2 SmartSlice I/O Node #1
+1 SmartSlice I/O Node #8 SmartSlice I/O Node #7 SmartSlice I/O Node #6 SmartSlice I/O Node #5
+2 SmartSlice I/O Node #12 SmartSlice I/O Node #11 SmartSlice I/O Node #10 SmartSlice I/O Node #9
: : : : :
+13 SmartSlice I/O Node #56 SmartSlice I/O Node #55 SmartSlice I/O Node #54 SmartSlice I/O Node #53
+14 SmartSlice I/O Node #60 SmartSlice I/O Node #59 SmartSlice I/O Node #58 SmartSlice I/O Node #57
+15 SmartSlice I/O Node #64 SmartSlice I/O Node #63 SmartSlice I/O Node #62 SmartSlice I/O Node #61
The 4 bits allocated to each SmartSlice I/O Node have the following functions:
/i
Note The Warning/Alarm details depend on the Communication Unit. Refer to the
Unit’s operation manual.
85
Explicit Messages Appendix C
Configuration
• PROFINET IO Controller Unit’s station address: 00
• Unit number: 0
• Unit address: 11 Hex
• GRT1-PNT Communication Unit’s Device Number: 65 (192.168.0.65)
• PROFINET Network Number: 2
Ladder program
PROFINET IO Controller
CMND Explicit message
sent
C
S
D
PROFINET
Network
Read SmartSlice
alarm data
Note The maximum length of the Explicit Message Send command (2801) when
used for sending data over PROFINET IO is limited to 1004 bytes.
Command Details
[CMND S D C]
S: D01000
D (first response word): D02000
C: D00000
86
Explicit Messages Appendix C
Contents of S
/i
Contents of C
/i
Contents of D
Response
/i
87
88
Index
A Catalogue 47
DTM 33
About Name 12, 36, 46, 72
Manual vii Number 36
Add Module 52 Type Manager 80
ADR 17, 43 Diagnosis 45
Alarm status area 47 Diagnostics
Alarms 79
Alarms 79, 85
Manufacturer-specific 79
Diagnostics 79
Maintenance 79 Digital Units 52
Process 79 DIN rail 6, 20
Pull and plug 79 Mounting hooks 21
Return of submodule 79 DIP Switch 14, 17
Analog Units 52 DIP switches 17
Application Programming Interface (API) 78 ADR switch 17
Application Relation (AR) 78 BACK switch 18
REGS switch 17
Automatic restore 17, 40
Disconnecting 20
B Dismounting 20
Download 51
BACK 17, 42 Configuration 10
Backup 4 Downloading the configuration 10
Trigger 17 DTM 10
Basic command / response format 83
Basic Operating Procedure 11 E
BF 6, 16, 62, 66
EEPROM 19
Bit-sized SmartSlice I/O Units 38
Electrical safety 6
Block 22
Base 44 EMC 6
Main 43, 44 End plate 23
Terminal 43, 44 End Unit 3, 23
Bus Fail 66 Environment 6
ERR 6, 16, 62
C Error
Code 83
Channel 77
Indicators 62
Cleaning 70 Log 10
COM Status word 54 Ethernet 3
Communication cycle time 59 Internal switch 31
Communication Relation (CR) 78 Expansion block 22
Communication Unit 77 External dimensions 9
Status flags 39 External I/O 18
Compare 51
Configuration 10 F
Connector 6
Field ground 14 Factory setting 17
RJ45 6, 15 FDT Container program 10
Consumer Status 77 FDT/DTM 80
Controller redundancy 32 FG 14
CX-ConfiguratorFDT 33, 47, 80 Field Device Tools (FDT) 80
Cyclic I/O data exchange 3 Field ground 14
FINS 36
D FINS/UDP 4, 10
Flags
Destination station address 83
Communication Unit status 39
Device EEPROM data error 47
89
Index
90
Index
REGS 17, 40
P Removing wires 26
Parameter Replacement 71
Backup 4
Replacing a Unit 43
Restore 4
Reset 51
Participating flags 39
Return of submodule alarms 79
PCD 73
RUN 6, 16, 17, 62, 64
Physical configuration 10
RUN/MONITOR mode 12
Pin terminal 25
Length 25
PLC
S
CIO memory 37 Safe and reliable operation ix
Cycle time 59 Screw-less clamp terminal block 3
Memory area 10
Service code 83
System redundancy 3
Signal direction 14
Power
Consumption 24 Slot 73, 76
Recommended supply 25 SmartSlice I/O Unit
Supply terminals 14, 18 Bit-sized 38
Supply, SELV 25 Number 37
Precautions Word-sized 38
General x Source station address 83
Precise I/O timing 58 Star topology 29
Procedure Status
Installation 11 Flags 39
Process alarms 79 Word 38
PROFIBUS 73 Strip length 25
Explicit messages 83 Submodule 77
PROFINET 73 Subslot 73, 76
CBA 73 System 18
Component Description (PCD) 73
PROFINET IO 73 T
Communication cycle time 59
Communication Unit 3 TCP/IP 74
Controller 3, 58, 76 TD- 14
Device 76 TD+ 14
Errors 62 Topology
Network creation 33 Star 29
SmartSlice I/O Unit 3 Tree 30
Supervisor 76
Trademarks iv
Provider / consumer model 77
Tree topology 30
Provider Status 77
Troubleshooting 62
Pull and plug alarms 79 GRT1-PRT, SmartSlice I/O Units 62
I/O power 63
R UNIT power 63
TS 6, 9, 16, 19, 41, 42, 43, 44, 62, 64, 65
RD- 14
Turnback
RD+ 14
Cable 18, 22, 27
Real-Time Left Unit 22, 26, 27
Capabilities 74 Right Unit 18, 22, 27
Communication 74 Units 5
Recommended wire 25 Typical I/O configuration 2
Redundancy Function Block 32
Refresh time 59 U
Registered configuration 3
UDP/IP 74
Registration table 17, 40
Unit conduction time monitor 47
91
Index
W
Warning 85
Status area 46
Watchdog 78
WDT 19
Wiring 12, 24
Withdrawn flags 39
Word-sized SmartSlice I/O Units 38
X
XML 73
92
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision.
The page numbers of a revision refer to the previous version.
93
94
Authorized Distributor:
Cat. No. W13E-EN-03 Note: Specifications subject to change without notice. Printed in Europe