Spare Parts Leaflet

AC Gearless Machine
06-AAA20220AK
2.5T
September 14, 2022 / Page 1 of 12

OBSOLESCENCE NOTICE
The product covered in this SPL has been designated as obsolete and is
no longer supported. See TIP 32.2-1, Obsolete Components, for potential
upgrade. Replacement lower-level parts listed within and unique to this
design will be reviewed for obsolescence.

SERVICE ENGINEERING
This document does not contain any Otis Elevator Company
technical data subject to EAR or ITAR Bloomfield, Connecticut USA
Unpublished Work—© Otis Elevator Co.; 2022
 06-AAA20220AK History
Leaflet Description
This leaflet provides spare parts information for the AC gearless machine, type AAA20220AK. These AC gearless
machines were designed specifically for the Gen2® machine roomless elevator system and they allow very quiet
and efficient operation.

Leaflet Revisions
Date Revised Subject Matter Expert Reason for Revision
April 1, 2003 Amer Aziz New SPL
September 18, 2003 Wendy Smerk Part changes pp. 4 and 6
April 30, 2004 James Draper Updated SPL number in references 1 and 2, on page 5
December 15, 2004 Ben Watson Added NOTE to Pages 3 and 4
January 15, 2007 Scott Boulanger Added rationalized encoder.
August 17, 2011 Val Sheynkman Added new p. 11
August 3, 2016 Kyle Pereira Updated p. 10, added new p. 11
Arianisis Mangual Updated p. 10, added Applications and Max Load to
Sept 7, 2021
Camilo Cardona brakes section
September 14, 2022 Juan Murillo Updated to include OBSOLESCENCE note on cover

Related Drawings
Drawing No. Title Drawing No. Title
AAA20220AK A.C. Gearless Machine TBA20222BC Brake
ABA20220AK A.C. Gearless Machine TBA20222BD Brake
AAA633Z Encoder (2-channel) AAA27076CJ Rescue Sensor Encoder Replacement Kit
AAA633AE Encoder (3-channel) --- ---

Related Documents
Document ID Title
SPL 07-TBA20222BC CR Brake for Gen2 System
SPL 07-TBA20222BD 2.5T NAA/ANSI Brake for Gen2 System
SPL 07-TAA20222BF EN 81 Brake (48V) for Gen2 System
TIP 6.1.11-15 Gen2® Main and Rescue Encoder Retrofit

Subject Matter Expert

Name Department
Camilo Cardona LDC-F Machines

About Spare Parts Leaflets…

This document lists the lowest replaceable units (LRUs) for the standard version of the product. The LRUs are chosen by a team of Otis
associates representing engineering and manufacturing.
While goal of this document is to make parts identification as easy as possible, the document cannot be all-inclusive. Elevator and escalator
contracts classified as “special” or “custom” are not addressed here. For such contracts, please refer to specified information, the contract
folder, TIPs, Field Education Articles, Construction Letters, etc. for further information.
If you have any suggestions about this document, please contact the subject matter expert listed on this page.

Page 2 September 14, 2022 This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 2.5T Machine (EN81) 06-AAA20220AK

AAA20220AK
ABA20220AK

REF. DUTY LOAD SPEED

PART No. APPLICATION DESCRIPTION
No. (kg) (m/s)
AAA20220AK11
AAA20220AK1
700–840
ABA20220AK11
ABA20220AK1
1.6
AAA20220AK12
AAA20220AK2
900–1050
ABA20220AK12
ABA20220AK2
EN
AAA20220AK13
AAA20220AK3 Assembly, AC Gearless Machine, 24
700–840
1 ABA20220AK13 V Brake and Incremental Encoder;
ABA20220AK3 Motor Voltage = 340 (minimum)
1.0
AAA20220AK14
AAA20220AK4
900–1050
ABA20220AK14
ABA20220AK4
ABA20220AK44 770
1.6
ABA20220AK42 1150
Korea
ABA20220AK43 770
1.0
ABA20220AK41 1150
NOTE: Data plates on some machines have been imprinted with part no. that indicates motor w/o brake
(e.g., AAA20220AK11). The field replacement assembly should be the complete motor with brake
(e.g., AAA20220AK1), shown as a substitution for each of these identities / applications.
(Continued on next page)

September 14, 2022 Page 3

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AK 2.5T Machine (EN81)

AAA20220AK
ABA20220AK

REF. DUTY LOAD SPEED

PART No. APPLICATION DESCRIPTION
No. (kg) (m/s)
ABA20220AK168 630
ABA20220AK165 840 1.6
Assembly, AC Gearless Machine, 48
ABA20220AK162 1050 V Brake and 5 V Incremental
Swift
ABA20220AK167 630 Encoder; Motor Voltage = 340
(minimum)
ABA20220AK164 840
1
ABA20220AK161 1050
ABA20220AK55 1.0
750
ABA20220AK45
Assembly, AC Gearless Machine, 24
AAA20220AK17
OTI V Brake and Incremental Encoder;
AAA20220AK7
850 Motor Voltage = 170
ABA20220AK17
ABA20220AK7
NOTE: Data plates on some machines have been imprinted with part no. that indicates motor w/o brake
(e.g., AAA20220AK55). The field replacement assembly should be the complete motor with brake
(e.g., AAA20220AK45), shown as a substitution for each of these identities / applications.

Page 4 September 14, 2022 This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 2.5T Machine (EN81) Components 06-AAA20220AK

AAA20220AK
ABA20220AK
REF.
PART No. DESCRIPTION
No.
AAA20220AK19
AAA20220AK9 Assembly, AC Gearless Machine, 48 V Brake and 5 V Incremental Encoder;
1 ABA20220AK19 Motor Voltage = 340 (minimum); Application = Gen2 Underslung;
ABA20220AK9 Duty Load = 900–1050 kg; Speed = 1.0 m/s
ABA20220AK161
2 AAA384AHT1 Cover (Guard)
3 AAA180JB1 Glue, Loctite243, Threadlocker, 10 ml Bottle
4 AAA27076AJ1 Kit, Consists of: (4) Hex Socket Head Screws, M16 x 120 mm and (1) Ref. 3
NOTE: Data plates on some machines have been imprinted with part no. that indicates motor w/o brake
(e.g., AAA20220AK19). The field replacement assembly should be the complete motor with brake
(e.g., AAA20220AK9), shown as a substitution for each of these identities / applications.
(Continued on next page)

September 14, 2022 Page 5

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AK 2.5T Machine (EN81) Components

AAA20220AK
ABA20220AK

REF. DUTY SPEED

PART No. APPLICATION DESCRIPTION
No. LOAD (kg) (m/s)
AAA20220AK15
AAA20220AK5
700–840
ABA20220AK15 Assembly, AC Gearless Machine,
ABA20220AK5 24 V Brake and Incremental
EN
AAA20220AK16 Encoder; Motor Voltage = 372
AAA20220AK6 (minimum)
900–1050
ABA20220AK16
ABA20220AK6
ABA20220AK169 630 Assembly, AC Gearless Machine,
1 1.75
ABA20220AK166 840 48 V Brake and 5 V Incremental
Swift
Encoder; Motor Voltage = 372
ABA20220AK163 1050 (minimum)
ABA20220AK56
750
ABA20220AK46 Assembly, AC Gearless Machine,
AAA20220AK18 24 V Brake and Incremental
OTI
AAA20220AK8 Encoder;
850
ABA20220AK18 Motor Voltage = 170
ABA20220AK8
NOTE: Data plates on some machines have been imprinted with part no. that indicates motor w/o brake
(e.g., AAA20220AK15). The field replacement assembly should be the complete motor with brake
(e.g., AAA20220AK5), shown as a substitution for each of these identities / applications.
(Continued on next page)

Page 6 September 14, 2022 This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 2.5T Machine (EN81) Components 06-AAA20220AK

AAA20220AK
ABA20220AK

REF. DUTY LOAD SPEED

PART No. APPLICATION DESCRIPTION
No. (kg) (m/s)
900–1050
ABA20220AK102 EN (Korea)
(770) 1.5–1.6
ABA20220AK101 700–840
ABA20220AK103
1.0
ABA20220AK104 900–1050
ABA20220AK105 700–840 Assembly, AC Gearless
1.75 Machine, 48 V Brake and
1 ABA20220AK106 900–1050
Rationalized 5 V Encoder; Motor
ABA20220AK111 EN 700–840 Voltage = 372 (minimum)
1.5–1.6
ABA20220AK112 900–1050
ABA20220AK113 700–840
1.0
ABA20220AK114 900–1050
ABA20220AK115 700–840
1.75
ABA20220AK116 900–1050
2 AAA384AHT1 Cover (Guard)
3 AAA180JB1 Glue, Loctite243, Threadlocker, 10 ml Bottle
4 AAA27076AJ1 Kit, Consists of: (4) Hex Socket Head Screws, M16 x 120 mm and (1) Ref. 3

September 14, 2022 Page 7

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
06-AAA20220AK 2.5T Machine (ANSI) Components

AAA20220AK
ABA20220AK

REF. No. PART No. DESCRIPTION

AAA20220AK35 Assembly, AC Gearless Machine with 26 V Brake and Incremental Encoder;
1 AAA20220AK36 Motor Voltage = 372 (minimum); Application = ANSI; Duty Load = 2100–
ABA20220AK36 2500 lb. (955–1135 kg); Speed = 200–350 FPM (1.02–1.78 m/s)
2 AAA384AHT1 Guard, Sheave
3 AAA180JB1 Glue, Loctite243, Threadlocker, 10 ml Bottle
Kit, including (4) Hex Socket Head Cap Screws, M16 x 50 mm, (3) Hex Head
4 AAA27076AJ2
Screws, M16 x 55 mm, and (1) Ref. 3

Page 8 September 14, 2022 This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 Brake Assemblies 06-AAA20220AK

AAA20220AK
ABA20220AK
REF. MAX
PART No. APPLICATION DESCRIPTION
No. LOAD (kg)
TAB20222BC5 Used w/ ABA20220AK1, 2(EN Only), 3, 4(EN
TBA20222BC5 Only), 5, 6(EN Only), 43, 44, 45, 91(EN Only), EN81-Certified 24 V Brake,
1150
TBA20222BC6 92(EN Only), 93(EN Only), 94(EN Only), SPL 07-TBA20222BC
TAA20236AC1* 95(EN Only), 96(EN Only),
TAA20222BF5
Used w/ ABA20220AK101 (EN only), 102(EN
TBA20222BF5
only), 103(EN only), 104(EN only), 105(EN
TAA20222BF6 EN81-Certified 48 V Brake,
only), 106(EN only), 161 (EN only),162 (EN
TBA20222BF6 1150
only),163 (EN only),164 (EN only),165 (EN SPL 07-TBA20222BF
TAA20222BF7
only), 166 (EN only), 167 (EN only), 168 (EN
TBA20222BF7
only),169 (EN only)
TAA20236AD1*
Used w/ ABA20220AK2(KCC), 4(KCC),
TBA20222BC5 1050
6(KCC), 7, 92(GB), 94(GB), 96(GB)
TAB20222BC5 Used w/ ABA20220AK8 850

1 TAB20222BC55 Used w/ ABA20220AK7, 8 1050

Certified 24 V Brake, SPL
TBA20222BC56 Used w/ ABA20220AK46 750 07-TBA20222BC for Details

Used w/ ABA20220AK91(GB), 93(GB),

TBA20222BC6 1050
95(GB)
TBA20222BC109
Used w/ ABA20220AK41, 42 1150
TAA20222BF1 Used w/ ABA20220AK9 1050
Used w/ ABA20220AK102,104, 106, 161,
TAA20222BF5 1050
162, 163
Used w/ ABA20220AK101,103, 105, 164,
TAA20222BF6 840 Certified 48 V Brake, SPL
165, 166
TAA20222BF7 Used w/ ABA20220AK167, 168, 169, 680 07-TAA20222BF
TAA20222BF55 Used w/ ABA20220AK107, 108 1000
TAA20222BF56 Used w/ ABA20220AK145, 146 750
TAA20222BF105 Used w/ ABA20220AK9 1050
ANSI-Certified Dual Solenoid 26 V
2 TBA20222BD102 Used w/ ABA20220AK36 1135 Brake, SPL 07-
TBA20222BD
* Only available for countries in EN81 Jurisdiction (this brake is currently not certified for Korea/KCC, Japan/JIS and China/GB).

September 14, 2022 Page 9

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AK Encoders

AAA20220AK
ABA20220AK
REF. AAA20220AK ABA20220AK
PART No. DESCRIPTION REMARKS
No. ARRANGEMENT ARRANGEMENT
1 AAA21303CU1 Block, Terminal ANSI
AAA20220AM1 35, 36 36 ANSI
2 Box, Terminal ANSI
AAA20220AM2
plus Ref. 6
Encoder, Main, 10 V Incremental, 2-
1–8, 11–18, 41–56,
AAA633Z1 Channel with Mounting Hardware 1–8 EN81
and Allen Wrenches 101–156
3
Encoder, Main, 5 V Incremental, 2-
AAA633Z5 Channel with Mounting Hardware 9 9, 19, 161–169 EN81
and Allen Wrenches
Encoder, Main, Incremental, 3-
4 AAA633AE1 Channel with Mounting Hardware 35, 36 36 ANSI
and Allen Wrenches
Kit, Rescue Sensor Encoder
5 AAA20220R3
Replacement, Hall Effect
1–9 1–18, 41–169 EN81

Kit, Rescue Sensor Encoder

6 AAA27076CJ1 35, 36 36 ANSI
Replacement, p. 11

Page 10 September 14, 2022 This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 Retrofit Encoder 06-AAA20220AK

AAA20220AK
ABA20220AK

REF. No. PART No. DESCRIPTION REMARKS

1 AAA174BVG2 Cable, Adaptor, 9-pin to 15-pin, 8 ft.
2 AAA633AJ402 Encoder
3 AAA180JB1 Glue, Loctite243, Threadlocker, 10 ml Bottle TIP 6.1.11-15
4 AAA27076HD400 Kit, Adaptors and Hardware for installation
instructions and further
5 AAA27076HD402 Kit, Encoder Removal and Hardware details.
6 AAA462FD2 Spacer, 5 mm
7 --- Spring, Attaching (reuse existing from AAA633AE1)

September 14, 2022 Page 11

This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022
 06-AAA20220AK Brake Heater Assembly

AAA20220AK
ABA20220AK

REF. No. PART No. DESCRIPTION REMARKS

For ANSI machine brakes with data tag
AAA24430T1
prefix “TAB”
1 Assembly, Brake Heater Cover
For ANSI machine brakes with data tag
AAA24430T2
prefix “TBA”
2 ABA26800ANC1 Assembly, Controller PCB ANSI / CSA
3 AAA660A16 Thermistor
NOTE: For details, see SWP N-1.1.18.0-3.

Page 12 September 14, 2022 This document does not contain any technical data subject to EAR or ITAR
Unpublished Work—Otis Elevator Co., 2022