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Maxwell-User Manual (MTB Controller)

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0% found this document useful (0 votes)
64 views

Maxwell-User Manual (MTB Controller)

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

2.

4 Setting value(SV) configuration

Digital Temperature Controller Setting value can only be configured when controller shows PV in the upper display and SV at the hlower display
When controller displays PV/SV
User Manual SET Light press less than 1 seconds
Upper display shows the current PV, lower display flashes at its four digits with the last digits brighter
Thank you for purchasing our products, please read this manual before using and keep this manual than other digits.
for future reference

<
<
<R/S to shift between different digits, when shift to target digits, press to increase
In normal operation, the operator must not remove the controller from its housing or have and decrease the value
unrestricted access to the rear terminals, as this would provide potential contact with hazardous
Change the SV to 80 for example
live parts.
Installation and configuration must be undertaken only by technically-competent servicing SET Light press less than 1 seconds
personnel.
Exit to PV/SV status, SV setting finished
1 Panel description
3 Field parameters and setting
PV: Process value/Parameters display Some crucial parameters can be configured within field parameters level listed as below:
SV: Setting value/Value for various parameters Alarm value PV Bias value
PV Auto-tuning switch on and off
SET : Function key, to goes to parameters list, to shift between parameters Proportional band value setting(referred as P in PID control)
to save and exit from parameters list Integral time value setting(referred as I in PID control)
Derivative time value setting(referred as D in PID control)
SV <R/S
: Shift to target digits/run or stop the program Anti-reset windup value setting
Control cycle time setting
V : Down key, decrease numerals Protection Lock setting

<
<
V Below sequence for configuring the parameters within field parameters level, press can change the
AT OUT1 OUT2 ALM1 ALM2 : Up key, increase numerals value of parameters.
V OUT1: Output 1 LED indicator When controller displays PV/SV
SET <R/S V
OUT2: Output 2 LED indicator SET Press and hold still for at least five seconds to go to field parameters level
AT: Auto-tuning process LED indicator 1 1 :[ [ First stage alarm value
ALM1: Alarm 1 indicator SET

ALM2: Alarm 2 indicator 1 2 :[ [ Second stage alarm value( If alarm 2 is available)


SET
2 Base display mode and basic configuration 3 :[ [ Auto-tuning switch, change the value to “1” will initialize the auto-tuning process
3

2.1 Power up self-check SET Proportional band value for PID controller, the value for P normally calculated by
This device will perform self-checking after power up, below is the display sequence for this process 4 4 :[ [ controller’s auto-tuning process,but can also be modified manually by technically-competen
personnel to have a better control result
Upper display shows a symbol for input SET
Integral time value for PID controller, the value for I normally calculated by controller’s
Lower display shows the temperature unit and input sensor type 5 5 :[ [ auto-tuning process,but can also be modified manually by technically-competen personnel
to have a better control result
SET

Upper display shows the default high limit for setting value 6 6 :[ [ Derivative time value for PID controller, the value for D normally calculated by controller’s
auto-tuning process,but can also be modified manually by technically-competen personnel
to have a better control result
Lower display shows the default low limit for setting value SET

7 7 :[ [ Anti-reset windup parameters, call suppress the overshoot or undershoot


SET
Upper display shows the current process value
Lower display shows the current setting value 8 8 :[ [ Control cycle time value(If heat or cool control mode) Heat-Side proportioning cycle(If heat
& cool control mode)
SET
2.2 Error Display
9 9 :[ [ Cool side proportional band(only available when controller under heat & cool control mode)
Upper display show “ ” and flashes, indicates overscale, check the sensor wiring and SET
input code Deadband, Set control action deadband between heat-side and cool-side proportional
10 10 :[ [ bands, minus(-) setting results in overlap.
Upper display show “ ” and flashes, indicates underscale, check the sensor wiring and SET
input code Cool side proportional cycle, Set control cool-side output cycle for heat & cooling control
11 11 :[ [ mode.
Upper display shows the PV value but flashes means all wiring are correct but the PV has SET
exceed the range of setting value high or low limit, adjust the setting value range. To compensate the deviation of process value, the value can be negative or positive, for
12 12 :[ [ example -10 or +10, the actual display of PV=(measuring value+ Pb value)
2.3 Run and stop the program SET

<R/S 13 13 :[ [ Lock value to protect controller away from unauthorized acess


Press shift key and hold still for more than three seconds can run/stop SET Press and hold still for at least five seconds will exit to PV/SV and save the all changes has been
the program
<R/S made to the all parameters
2
Page 1/3
Table 1--- Field parameter details 11 : [ [ Input sensor type parameters, this controller support universal input
signals, to configure the controller and work with different signals,
Legend Range Factory default Sequence

<
Meaning please refer to table 3 for details,press to change the

<
SET
value of parameters
Alarm value for alarm 1 -1999 to 9999 50/50.0 1 Table 3— Input sensor description
Alarm value for alarm 2 -1999 to 9999 50/50.0 13 Input Type Range
2 Value
auto-tuning switch 0 or 1 0 3 SET 0 0 0 0 K (0 to 1372 0C)
Proportional band 0-9999 or 0.1~999.9 0 0 0 1 J (0 to 1200 0C)
0.1 to 100% of span 15/15.0 4
14 0 0 0 L (0 to 900 0C)
Integral time 1
1-3600 S(0 second: PD action) 40 5
SET 0 0 1 1 E (0 to 1000 0C)
derivative time 1-3600 S(0 second: PI action) 20 6
0 1 0 0 N (0 to 1300 0C)
anti-reset windup 0~100% 25 7 15 (0 to 1769 0C)
0 1 1 1 R
Heatside proportional cycle 1-100S 20/2 8 SET 1 0 0 0 S (0 to 1769 0C)
Cool side proportional band 1 to 1000% of heatside
20/2 9 1 0 0 1 B (0 to 1820 0C)
proportional band 16
Deadband 1 0 1 0 W5Re/W26Re (0 to 2320 0C)
1-100S 20/2 10
SET 1 0 1 1 PL II (0 to 1390 0C)
Cool side proportional cycle 1-100S 20/2 11
0 1 0 1 T (-199.9 to 400 0C)
PV Bias -1999 to 1999/-199.9 to 999.9 0 12 17 (-199.9 to 600 0C)
0 1 1 0 U
Data Lock See table 2 0000 13 0 Pt100(JIS/IEC) (-199.9 to 649 0C)
SET 1 1 0
1 1 0 1 JPt100(JIS) (-199.9 to 649 0C)
Table 2— Protection lock details 18
1 1 1 0 0 to 5V DC -1999 to 9999
Lock value Protection Lock value Protection SET 1 1 1 1 1 to 5V DC (configurable)
0000 SV and all parameters can be modified 0011 Only SV can be modified
1 1 1 0 0 to 20mA DC -1999 to 9999
19 (configurable)
1 1 1 1 4-20mA DC
0001 Only SV and alarm value can be modified 0101 Only alarm value can be modified
SET 14 : [ [
Alarm mode for #1 alarm
0010 All parameters expect alarm can be modified 0110 All parameters can be modified except SV and alarm Refer to table 4 for details
20 Table 4— Alarm mode despcription
0100 All parameters expect SV can be modified 0111 All parameters are locked
Value Alarm Type
SET
0 0 0 0 Alarm disabled
4 System parameters setting(LEVEL 1) 0 0 0 1 Deviation high-limit alarm
21
Parameters can be configured within system parameter level 1 listed as below 0 0 1 0 Deviation high/low-limit alarm
SET
Input sensor selection 0 0 1 1 Absolute value high-limit alarm
Alarm mode selection for first alarm and second alarm 22 0 1 0 1 Deviation low-limit alarm
Output type code, output was fixed when products ready to ship, should not be modified.
Run/Stop function configuration 0 1 1 0 Deviation high-low limit reverse alarm
SET
Follow below sequence to go to system parameters level 1 0 1 1 1 Absolute value low-limit alarm
23 15 : [ [
Alarm mode for #2 alarm
When controller displays PV/SV Refer to table 5 for details
SET <R/S to exit Table 5— Alarm mode despcription
SET Press and hold still for at least five seconds to go to field parameters level
Value Alarm Type
SET Shift down along the list until the parameter “LCK” was located 0 0 0 0 Alarm disabled
Change the lock value to “1000” 0 0 0 1 Deviation high-limit alarm
0 0 1 0 Deviation high/low-limit alarm
SET Press for more than three seconds until it goes back to PV/SV status
0 0 1 1 Absolute value high-limit alarm
Exit to PV/SV status 0 1 0 1 Deviation low-limit alarm
SET <R/S 0 1 1 0 Deviation high-low limit reverse alarm
Press simultaneously for more than 4 seconds 0 1 1 1 Absolute value low-limit alarm
2
Page 2/3
16 : [ [ Control mode selection. See Table 6 for details SET SET SET SET
Table 6— Control mode description
PV/SV
Value Control mode
SET <R/S
0 0 0 0 PID direct control(Cooling) 30 31 32 33 34
0 0 0 1 PID reverse control(Heating) 30 31 32 33 is not available for configuration
0 0 1 0 PID heating+cooling(direct control)
6 Auto-tuning
0 0 1 1 PID heating+cooling(Reverse control)
Auto-tuning is a basic function of this controller, to have a better control result, the auto-tuning shall be
20 : [ [ Run/Stop function configuration, set value as “1001” will active the Run/Stop function via initialized from ambient temperature and shall only be initialized after the wiring was done properly on the
panel by press <R/S ,set value as “1000” to disable the Run/Stop function entire system.
Parameters “SL2” “SL3” “SL7” “SL8” “SL9” “SL11" are not available for configuration The Setting value for auto-tuning process should be larger than the initial temperature where the
auto-tuning was triggered, and the minimum temperature difference should be 50C
5 System parameters setting(LEVEL 2) PV( X C)
0
SV for auto-tuning> ( X 0C+50)
Some crucial parameters can be configured within in system parameters level 2 listed as below:
Setting range high/low limit when input is TC/RTD auto-tuning initialized
Display range when input signal is analog signal(4-20ma/0-10ma/0-5V/1-5V)
Decimal point setting when input signal is analog signal The auto-tune will stop automatically after three cycles of heating and natural cooling process. No action
Action dead bank for on/off control mode should be made to the controller during the auto-tuning process.otherwise the auto-tuning will abort.
Hysteresis value for alarm The controller will at on-off control mode during the auto-tuning process, grave overshoot is
Follow below sequence to go to system parameters level 1
expected.be sure to pay strict attention if the system is vulnerable to the overshoot. be sure to
When controller displays PV/SV set proper SV during auto-tuning in such a vulnerable system to avoid damage

SET Press and hold still for at least five seconds to go to field parameters level 5 Terminal Arrangements
SET Shift down along the list until the parameter “LCK” was located
8 1
90~260V ~ 6 1 - G2
Change the lock value to “1000” AC
9 Old Version 2
90~260V ~
AC
NO Alarm/Out2
7 Old Version 2 + G1
SET Press for more than three seconds until it goes back to PV/SV status G1 + 10 3 48mm*48mm 3
G1 8 A
Alarm/out2 NO
RTD
G2 - 11 72mm*72mm 4
Exit to PV/SV status OUT1 G2 - 9 4
B TC

+
NC
A Voltage
G1 + 12 5
NO
Current

_
+ 10
SET <R/S RTD 5
B
Press simultaneously for more than 4 seconds Out1 G2 -
NO

13 6
B
TC

+
NC
Voltage

_
14 7 Current
B
Upper shows the “Cod” level code
9 1
Lower shows “0000” 90~260V ~
AC
10 Old Version 2
Change “Cod” value to “0001”
G1 + 11 3
SET Alarm/out2 NO

G2 -
24 : [ [ Setting value high limit when input is TC/RTD NC
12 48mm*96mm
96mm*48mm
4

24 Upper limit display when input is analog(0-10mA/4-20mA/0-5V/1-5V) 13 96mm*96mm 5 72mm*72mm

G1 + 14
A
6
SET
25 : [ [ Setting value low limit when input is TC/RTD NO
B
RTD
Out1 G2 - 15 7 TC
Lower limit display when input is analog(0-10mA/4-20mA/0-5V/1-5V)

+
NC

25 Voltage

_
16 8 Current
B
SET 26 : [ [ Decimal point setting when input is analog signal, maximum 3
decimals(parameters not available when input is RTD/TC)
26

Hysteresis value for on/off control mode. 48mm*48mm


SET
27 : [ [ 0 to 100 or 0.0 to 100.0
27 0.0% to 10.0% of full scale for analog input(Factory default is 2.0)
SET
28 : [ [ Hysteresis for alarm 1
28 0 to 100 or 0.0 to 100.0
0.0% to 10.0% of full scale for analog input(Factory default is 2.0)
SET
29 : [ [ Hysteresis for alarm 2 48mm*96mm
29 0 to 100 or 0.0 to 100.0 96mm*48mm
0.0% to 10.0% of full scale for analog input(Factory default is 2.0) 96mm*96mm 2
Page 3/3

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