Nike, Inc. Ver 21.

RY
RYPFC
PFCFINAL
FINAL
PROCESS FLOW
PROCESS FLOW CHART
CHART
MODEL
MODELSUMMARY
SUMMARY MODEL
MODEL PICTURES
PICTURES IDS
IDS
GRADE
GRADE

TD
TD MM
MM
DATE
DATE 01/03/2022
01/03/2022 MEDIALSIDE
MEDIAL SIDE VIEW
VIEW FRONT VIEW
FRONT VIEW 22

construction so
SEASON
SEASON FA22
FA22 33

up
freeconstruction
set up
DEV-
DEV-STYLE
STYLE NIKE
NIKE FLEX RUNNER22LIL
FLEX RUNNER LIL(TDV)
(TDV) - DQ0575
- DQ0575 44

not set
PRODUCT
PRODUCT CODE
CODE DQ0575-100
DQ0575-100 55

willnot
COLOR
COLORWAY
WAY 66
1114686-SMMT WHT/LTTHSTL-HNYDW-MLCHT
1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

IDSwill
77

It'sfree
SIZE
SIZERANGE
RANGE TD
TD2C-10C
2C-10C 88

IDS
LAST
LASTCODE
CODE YA-11
YA-11 99

It's
TOOL
TOOLCODE
CODE 10
10
MS252596-1/ KDB-1485
MS252596-1/ PCN KDB-1485
MEASURING TOOL
MEASURING TOOL
PATTERN
PATTERN## ZZ
ZZ
FIRST
FIRST SOURCE
SOURCE PC
PC(RY)
(RY)
LATERAL
LATERALSIDE VIEW
SIDE VIEW
MULTI COLORWAY NO
NO
MULTI COLORWAY PFC
PFC

1.1.Make
Make sure following
followingcorrected
correctedheat heatseal
seal
application
application for C/O
C/O Label
Labeltotoensure
ensureQR QRreadability.
readability. HEEL VIEW
HEEL VIEW
KEY 2.Check instep gore length
lengthwith
withpattern
patternafter
after
KEY MANUFACTURING 2.Check instep
MANUFACTURING proceeding
proceedingheat
heat cut.
PROCESSES
PROCESSES 3.Attach
3.Attachheel
heel pull
pull tab on collar
tab on collaraccording
accordingtotomarkmarkline
line
before
before proceeding C/S.
proceeding C/S.
4.Follow
4.Follow PFC
PFC setting with8~9
setting with 8~9SPI.
SPI.
5.Heel
5.Heel skin distance to
skin distance tobite
biteline
lineisis5mm
5mm with
with +/-+/-
1mm BOTTOM
BOTTOM VIEW
1mm for no-sew
for no-sew shifting
shifting and +/-1mm
and +/-1mm for IU sidewall
for IU sidewall height.
height.
6.Check toe gathering gauge after toe gathering
6.Check
stitchingtoe
andgathering gauge afternotch
follow strobel/upper toe gathering
to proceed
stitching and follow strobel/upper notch to proceed
strobel stitching.
SEE
SEEKEY
KEY strobel stitching.
7.Vamp skin distance to bite line is 10mm with +/- 1mm
MANUFACTURING
MANUFACTURING 7.Vamp skin distance to bite line is 10mm with +/-
for no-sew shifting and +/-1mm for IU sidewall height
PROCESSES
PROCESSESDETAIL
DETAIL 1mm for no-sew shifting and +/-1mm for IU sidewall
8.Follow PFC temp./pressure to ensure vamp piece
PAGE
PAGEFOR
FORMORE
MORE height
bond well.
DETAILS
DETAILS 8.Follow PFC temp./pressure to ensure vamp piece
9.Follow PFC to use 256 clean up leather surface before
bond well.
proceeding screen printing.
9.Follow PFC to use 256 clean up leather surface Issued
Issued By
By Upper
UpperManager
Mgr. Bottom
BottomManager Pattern Engr.
Mgr. Pattern Mgr. CCl
C.C.L CED Mgr. M.L PEDManager
M.L Factory PED
Chemical Manager
Mgr. PE
PE
before proceeding screen printing.

Process Flow Chart

Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Index
Page: 1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
DESCRIPTION PAGE No DESCRIPTION PAGE No

Index 1 Sockliner Process 21

Lamination Process 2-1~2-3 Product Test Requirement & Specification Sheet 22-1~22-3

Upper Cutting Schedules 3-1~3-4 Stockfitting Process M 23-1~23-4

Auto Laser Cut Parts Schedule(YM) M 4 Stockfit Bonding Process Flow Chart M 24-1~24-2

Upper Skiving Instructions (Matrix) 5 Assembly Process 25-1~25-4

Upper Perforation Specification 6-1~6-4 Assembly Line Layout 26-1~26-2

Upper Logo Specification 7-1~7-2 Assembly Bonding Process Flow Chart 27

Upper Silk Screen Process - Specification 8-1~8-2 Pressing Pad Specification 28

Upper Heat/Cold Press Specification 9-1~9-2 Injection Phylon spec 29

Upper Component Stacking Process 10-1~10-16 Injection Phylon Process 30

Heat Seal Process Specification 11 IP CSS CONFIRMATION 31-1~31-7

Upper Strap Specification 12 Bottom Component Flash Weight 32

Hairy Edge Treatment ( Trim edge & Heat blowing edge) Instructions 13 QR Code CO Label Application 33

Upper Marking Locations 14-1~14-2 Upper Measurement Specification 34

Computer Stitching Schedule 15-1~15-4 Production Checklist 35

Upper Folding Process 16 Product Exception Report 36

Pre Buffing Instructions 17 Key Manufacturing Details 37-1~37-4

Stitching Overview sketch 18 Packing Process 38

Stitching Instructions 19-1~19-6 Post-RFC Process Updates (1) 39

Sockliner Specification 20

Index (1)
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Lamination Process (1)
Page: 2-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE
NAME NAME:DM-629MD TEMP. MID:120±10℃ Temp.(Mid):
1 NAME:LJ-B1472K, 1TONE, DTY, FDY-TB
VENDOR:Nan Pao LJ-B1472K, TEMP. SIDE:120±10℃ Temp.(Side):
MTRL#:89769 1TONE, DTY,
THICKNESS:N/A FDY-TB & ROLL SIZE:180cm Roll Size:
2 NAME:MEDIUM PU BACKING FOAM, 2 MM
Vamp FOAM
MELT POINT:N/A TIME:200-400 RPM Time:
MTRL#:10422
STORAG
E
3 NAME:(FP) 40D TRICOT 1TONE FDY-SD TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE HOURS
NAME:DM-629MD TEMP. MID:120±10℃ Temp.(Mid):
VENDOR MTRL#:N/A
VENDOR:Nan Pao TEMP. SIDE:120±10℃ Temp.(Side):
FOAM & (FP)
THICKNESS:N/A 40D TRICOT ROLL SIZE:180cm Roll Size:
In-House 1TONE FDY-SD
MELT POINT:N/A TIME:200-400 RPM Time:

ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE
NAME NAME:DM-629MD TEMP. MID:120±10℃ Temp.(Mid):
1 NAME:\(FP) 2-WAY STRETCH 1 TONE FDY-TB\
VENDOR:Nan Pao \(FP) 2-WAY TEMP. SIDE:120±10℃ Temp.(Side):
MTRL#:182 STRETCH 1
THICKNESS:N/A TONE FDY-TB\ ROLL SIZE:180cm Roll Size:
2 NAME:MEDIUM PU BACKING FOAM, 2 MM
Bootie/Bootie 1 & FOAM
MELT POINT:N/A TIME:200-400 RPM Time:
MTRL#:10422
STORAG
E
3 NAME:(FP) 2-WAY STRETCH 1 TONE FDY-TB TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE HOURS
NAME:DM-629MD TEMP. MID:120±10℃ Temp.(Mid):
VENDOR MTRL#:N/A
VENDOR:Nan Pao TEMP. SIDE:120±10℃ Temp.(Side):
FOAM & (FP) 2-
THICKNESS:N/A WAY STRETCH ROLL SIZE:180cm Roll Size:
In-House 1 TONE FDY-TB
MELT POINT:N/A TIME:200-400 RPM Time:

Lamination Process (1)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Lamination Process (2)
Page: 2-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE
NAME NAME:DM-629MD TEMP. MID:120±10℃ Temp.(Mid):
1 NAME:\(FP) 2-WAY STRETCH 1 TONE FDY-TB\
VENDOR:Nan Pao \(FP) 2-WAY TEMP. SIDE:120±10℃ Temp.(Side):
MTRL#:182 STRETCH 1
THICKNESS:N/A TONE FDY-TB\ ROLL SIZE:180cm Roll Size:
2 NAME:MEDIUM PU BACKING FOAM, 2 MM
Collar & FOAM
MELT POINT:N/A TIME:200-400 RPM Time:
MTRL#:10422
STORAG
E
3 NAME:(FP) 2-WAY STRETCH 1 TONE FDY-TB TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE HOURS
NAME:DM-629MD TEMP. MID:120±10℃ Temp.(Mid):
VENDOR MTRL#:182
VENDOR:Nan Pao TEMP. SIDE:120±10℃ Temp.(Side):
FOAM & (FP) 2-
THICKNESS:N/A WAY STRETCH ROLL SIZE:180cm Roll Size:
In-House 1 TONE FDY-TB
MELT POINT:N/A TIME:200-400 RPM Time:

ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE
NAME NAME:DM-629MD TEMP. MID:120±10℃ TEMP. MID:
1 NAME:(FP) 2-WAY STRETCH 1 TONE FDY-TB
VENDOR:Nan Pao (FP) 2-WAY TEMP. SIDE:120±10℃ TEMP. SIDE:
MTRL#:182 STRETCH 1
THICKNESS:N/A TONE FDY-TB & ROLL SIZE:180cm ROLL SIZE:
2 NAME:MEDIUM PU BACKING FOAM, 2 MM
Collar lining FOAM
MELT POINT:N/A TIME:200-400 RPM TIME:
MTRL#:10422
STORAG
E
3 NAME:(FP) 40D TRICOT 1TONE FDY-SD TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE HOURS
NAME:DM-629MD TEMP. MID:120±10℃ TEMP. MID:
VENDOR MTRL#:N/A
VENDOR:Nan Pao TEMP. SIDE:120±10℃ TEMP. SIDE:
FOAM & (FP)
THICKNESS:N/A 40D TRICOT ROLL SIZE:180cm ROLL SIZE:
In-House 1TONE FDY-SD
MELT POINT:N/A TIME:200-400 RPM TIME:

Lamination Process (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Lamination Process (3)
Page: 2-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: WB Cement 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE
NAME NAME:DM-58T TEMP. MID:110-120℃ TEMP. MID:
1 NAME:RELEASE PAPER
VENDOR:NANPAO TEMP. SIDE:110-120℃ TEMP. SIDE:
MTRL#:N/A RELEASE PAPER
THICKNESS:N/A & foam ROLL SIZE:60cm ROLL SIZE:
2 NAME:10mm\BF/PU 003 foam\
Collar foam
MELT POINT:N/A TIME:60s TIME:
MTRL#:3084
STORAG
E
3 NAME:RELEASE PAPER TYPE: 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE HOURS
NAME:DM-58T TEMP. MID:110-120℃ TEMP. MID:
VENDOR MTRL#:N/A
VENDOR:NANPAO TEMP. SIDE:110-120℃ TEMP. SIDE:
foam &
THICKNESS:N/A RELEASE PAPER ROLL SIZE:60cm ROLL SIZE:
In-House
MELT POINT:N/A TIME:60s TIME:

ADHESIVE
COMPONENT MATERIAL DESCRIPTION TYPE: 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE
NAME Name: Temp.(Mid): Temp.(Mid):
1 NAME:
Vendor: Temp.(Side): Temp.(Side):
MTRL#:
Thickness: Roll Size: Roll Size:
2 NAME:
Melt Point: Time: Time:
MTRL#:
STORAG
E
3 NAME: TYPE: 1st. ROLL 2nd. ROLL WINDING COOLING
ADHESIVE SIDE HOURS
Name: Temp.(Mid): Temp.(Mid):
VENDOR MTRL#:
Vendor: Temp.(Side): Temp.(Side):

Thickness: Roll Size: Roll Size:

Melt Point: Time: Time:

Lamination Process (3)

Nike, Inc. Ver 21.3

RY PFC FINAL Non Order

DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Cutting Schedules(1) Arrow indicates the direction of the
Tightness
Page: 3-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME 1 Vamp <First cut> COMPONENT NAME 2 Vamp <Second cut>

2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 10 CUTTING DIES SHARE :

CUTTING DIES SHARE :
DJ6039-002
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU) ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ (THOMPSON DIE)
Note : 1st & 2nd cut pattern efficiensy total CUTTING METHOD CUTTING METHOD
Second cut

Part Aligned-M
First cut
PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

L&R Different
COMBINED DIE - 2 SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION

COLD BEND THOMPSON DIE
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
60.17
NUMBER OF LAYERS CUTTING DIES / PISAU VAMP AFTER NOSEW RESULT / HASIL NUMBER OF LAYERS
ON CUTTING DIES POTONG
4 1

COMPONENT NAME 3 Vamp skin COMPONENT NAME 4 Vamp lining

2 3 4 5 6 7 8 9 10 CUTTING DIES SHARE : 2 3 4 5 6 7 8 9 10

CUTTING DIES SHARE :
DJ6039-002
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU)
( THOMPSON DIE )
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

COMBINED DIE - 2 COMBINED DIE - 2

DIE CONSTRUCTION DIE CONSTRUCTION

THOMPSON DIE COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
57.8 60.17
NUMBER OF LAYERS NUMBER OF LAYERS
2 4

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (1)

Nike, Inc. Ver 21.3

RY PFC FINAL Non Order

DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Cutting Schedules(2) Arrow indicates the direction of the
Tightness
Page: 3-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME 5 Quarter lateral <First cut> COMPONENT NAME 6 Quarter lateral <Second cut>

2 3 4 5 6 7 8 9 10 CUTTING DIES : 2 3 4 5 6 7 8 9 10
CUTTING DIES SHARE :
DQ0575-100
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU)
( YELOW / KUNING )
Note: 1st & 2nd cut pattern efficiency total. CUTTING METHOD CUTTING METHOD
L&R Different
First cut Second cut
S - Normal Cut " No Match Mark" Part Aligned - M

PART LOCATION PART LOCATION

NON-PRIME
DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION

L&R Different COLD BEND COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
73.17
NUMBER OF LAYERS NUMBER OF LAYERS
Bohler cutting die 1 Bohler cutting die 1

COMPONENT NAME 7 Quarter medial COMPONENT NAME 8 Bootie

2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 10
CUTTING DIES SHARE : CUTTING DIES SHARE :
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU) ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU)

Bohler cutting die CUTTING METHOD CUTTING METHOD

S - Normal Cut " No Match Mark"

PART LOCATION PART LOCATION

NON-PRIME
DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION

COLD BEND COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
87.63 72.25
L&R Different
NUMBER OF LAYERS NUMBER OF LAYERS
1 4

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (2)

Nike, Inc. Ver 21.3

RY PFC FINAL Non Order

DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Cutting Schedules(3) Arrow indicates the direction of the
Tightness
Page: 3-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME 9 Bootie 1 COMPONENT NAME 10 U-throat

2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 10 CUTTING DIES SHARE :

CUTTING DIES SHARE :
DJ6039-002
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU) ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ (THOMPSON DIE )
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE COMBINED DIE - 4

DIE CONSTRUCTION DIE CONSTRUCTION

COLD BEND THOMPSON DIE
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
71.12 50.09
NUMBER OF LAYERS NUMBER OF LAYERS
4 2

COMPONENT NAME 11 Collar<First cut> COMPONENT NAME 12 Collar<Second cut>

2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 10 CUTTING DIES SHARE :

CUTTING DIES SHARE :
DJ6039-002
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU) ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ (THOMPSON DIE )
Note: 1st & 2nd cut pattern efficiency total CUTTING METHOD CUTTING METHOD
First cut Second cut

Part Aligned - M

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

L&R Different
SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION

COLD BEND THOMPSON DIE
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
51.59
NUMBER OF LAYERS COLLAR ON CUTTING DIES RESULT / HASIL NUMBER OF LAYERS
CUTTING DIES / PISAU
4 1

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (3)

Nike, Inc. Ver 21.3

RY PFC FINAL Non Order

DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Cutting Schedules(4) Arrow indicates the direction of the
Tightness
Page: 3-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME 13 Collar foam COMPONENT NAME 14 Collar lining

2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 10
CUTTING DIES SHARE : CUTTING DIES SHARE :
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU) ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU)

CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

GANG DIE - 2 GANG DIE - 2

DIE CONSTRUCTION DIE CONSTRUCTION

COLD BEND COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
51.79 62.9
NUMBER OF LAYERS NUMBER OF LAYERS
2 4

COMPONENT NAME 15 Foxing skin COMPONENT NAME 17 Sockliner

2 3 4 5 6 7 8 9 10 CUTTING DIES SHARE : 2 3 4 5 6 7 8 9 10

CUTTING DIES SHARE :
DJ6039-002
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ DJ6039-002 (BLUE/BIRU)
(THOMPSON DIE )
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION

THOMPSON DIE COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1 1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
59.24 65.25
NUMBER OF LAYERS L&R Different NUMBER OF LAYERS
2 Sockliner=Sockliner top cloth & Sockliner 2

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules (4)

Nike, Inc. Ver 21.3

RY PFC FINAL Non Order

DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Cutting Schedules(5) Arrow indicates the direction of the
Tightness
Page: 3-5
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME 18 STROBLE COMPONENT NAME

2 3 4 5 6 7 8 9 10
CUTTING DIES SHARE :
DJ6039-002 (BLUE/BIRU)
☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆
CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

SINGLE DIE

DIE CONSTRUCTION DIE CONSTRUCTION

COLD BEND
# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR
1
PATTERN EFFICIENCY % PATTERN EFFICIENCY %
76.67
NUMBER OF LAYERS NUMBER OF LAYERS
2

COMPONENT NAME COMPONENT NAME

CUTTING METHOD CUTTING METHOD

PART LOCATION PART LOCATION

DIE TYPE DIE TYPE

DIE CONSTRUCTION DIE CONSTRUCTION

# OF PARTS/HALF PAIR # OF PARTS/HALF PAIR

PATTERN EFFICIENCY % PATTERN EFFICIENCY %

NUMBER OF LAYERS NUMBER OF LAYERS

Supervisor Factory Tech. PED Tech.

Upper Cutting Schedules ry

Nike, Inc. Ver 21.3

RY PFC FINAL Arrow indicates the direction Non Order

Auto Laser Cut Parts Schedule(YM)
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 of the Tightness
4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME 1 Strobel COMPONENT NAME 2 Collar lining

2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 10

☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆

# OF PARTS/HALF PAIR:1 CUTTING SPEED (mm/sec) CUTTING SPEED (mm/sec)

40~50 45 ~ 50

LASER POWER (WATT) LASER POWER (WATT)

Max: 55 Max : 50
Min:50 Min : 40
NUMBER OF LAYERS NUMBER OF LAYERS
Auto Manual Auto Manual
2 2 2 4
GAP (mm) GAP (mm)

3 3

COMPONENT NAME COMPONENT NAME

CUTTING SPEED (mm/sec) CUTTING SPEED (mm/sec)

LASER POWER (WATT) LASER POWER (WATT)

Max: Max:
Min: Min:
NUMBER OF LAYERS NUMBER OF LAYERS
Auto Manual Auto Manual

GAP (mm) GAP (mm)

Supervisor Factory Tech. PED Tech.

Auto Laser Cut Parts-YM (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Skiving Instructions (Matrix)
Page: 5
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

: Skiving inside (thin)

KEY
: Skiving inside (medium)

COMPONENT : Quarter lateral COMPONENT : Quarter medial COMPONENT :

Use matrix skiving m/c & skiving jig Use matrix skiving m/c & skiving jig

# OF PIECES 1 # OF PIECES 1 # OF PIECES

SKIVED EDGE THICKNESS A:1.2mm SKIVED EDGE THICKNESS A:1.2mm SKIVED EDGE THICKNESS
SKIVING WIDTH A:5mm SKIVING WIDTH A:5mm SKIVING WIDTH
COMPONENT : COMPONENT : COMPONENT :

# OF PIECES # OF PIECES # OF PIECES

SKIVED EDGE THICKNESS SKIVED EDGE THICKNESS SKIVED EDGE THICKNESS
SKIVING WIDTH SKIVING WIDTH SKIVING WIDTH

Supervisor Factory Tech. PED Tech.

Upper Matrix Skiving

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Perforation Specification(1)
Page: 6-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT: Strobel COMPONENT: Collar
After heat press
A

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS POST PROCESS
2-10 3.5mm 2-10 2.0mm
# OF HAND PUNCH HOLE / 3 # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A 3
COMPONENT: Vamp COMPONENT: Vamp <First cut>
After heat press

A. All Holes

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E
POST PROCESS COMBINED PROCESS
2-10 2.0mm 2-10 1.5mm
3 # OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
3 N/A

PED

Upper Perforation Spec

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Perforation Specification(2)
Page: 6-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT: Vamp <Second cut> COMPONENT: Vamp skin

A. All Holes
A. All Pinper

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
2-10 2.0mm 2-10 1.5mm
# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A
COMPONENT: Vamp lining COMPONENT: Quarter lateral

A
A. All Holes
B

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
2-10 1.5mm Lubang
2-10 2.0mm
# OF HAND PUNCH HOLE / Jarum # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A

PED

Upper Perforation Spec (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Perforation Specification(3)
Page: 6-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT: Quarter medial COMPONENT: Bootie

A
A

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
Lubang 2-10 1.5mm
2-10 2.0mm
Jarum # OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A
COMPONENT: Bootie 1 COMPONENT: Collar<First cut>

A. All Holes

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
2-10 1.5mm 2-10 1.5mm
# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A

PED

Upper Perforation Spec (3)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Perforation Specification(4)
Page: 6-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT: Collar<Second cut> COMPONENT: Foxing skin

A
A

A. All Holes
B

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E
COMBINED PROCESS COMBINED PROCESS
2-10 2mm 1.0mm 2-10 1.5mm
Pin Per Pin hole # OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /
HALF PAIR HALF PAIR
N/A N/A
COMPONENT: COMPONENT:

PERFORATION SIZE PROCESS PERFORATION SIZE PROCESS

SIZE GROUP SIZE GROUP
A B C D E A B C D E

# OF HAND PUNCH HOLE / # OF HAND PUNCH HOLE /

HALF PAIR HALF PAIR

PED

Upper Perforation Spec (4)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Logo Specification(1)
Page: 7-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME Quarter lateral COMPONENT NAME Quarter lateral
1 2
VENDOR IN HOUSE VENDOR IN HOUSE

A
A

B
B
MODEL SIZE A(mm) B(mm)

2 2 45.01 78.03
3 3 46.86 83.10
4 4 48.36 88.27
MODEL SIZE A(mm) B(mm)
5 5 50.69 94.02
6 6 52.36 99.22 2 2 16.87 43.94
7 7 54.27 104.42 3 3-4 17.46 46.97
MATERIAL & APPLICATION 8 8 56.51 109.63 MATERIAL & APPLICATION 5 5-6 19.1 53.5
1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 9 9 57.69 114.83 1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 7 7-8 19.82 59.11
Printing 10 10 59.14 120.03 Printing 9 9-10 21.00 65.19

COMPONENT NAME Quarter lateral COMPONENT NAME Quarter medial

3 VENDOR IN HOUSE
4 VENDOR IN HOUSE

A
A

B
B

MODEL SIZE A(mm) B(mm) MODEL SIZE A(mm) B(mm)

2 2 23.19 46.21 2 2 16.88 43.95

3 3-4 24.00 49.40 3 3-4 17.47 46.98
MATERIAL & APPLICATION 5 5-6 25.6 55.8 MATERIAL & APPLICATION 5 5-6 19.1 53.3
1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 7 7-8 27.26 62.16 1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 7 7-8 19.82 59.13
Printing 9 9-10 28.90 68.54 Printing 9 9-10 21.00 65.20

Upper Logo Specification

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Logo Specification(2)
Page: 7-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT NAME Quarter medial COMPONENT NAME
5
VENDOR IN HOUSE VENDOR

MODEL SIZE A(mm) B(mm) MODEL SIZE A(mm) B(mm)

2 2 19.35 46.22
3 3-4 20.03 49.41
MATERIAL & APPLICATION 5 5-6 21.4 55.6 MATERIAL & APPLICATION
1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM 7 7-8 22.73 62.18
Printing 9 9-10 24.09 68.56

COMPONENT NAME COMPONENT NAME

VENDOR VENDOR

MODEL SIZE A(mm) B(mm) MODEL SIZE A(mm) B(mm)

MATERIAL & APPLICATION MATERIAL & APPLICATION

Upper Logo Specification (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Silk Screen Process - Specification(1)
Page: 8-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
METHOD
SIZE # of Parts
COMPONENT NAME Quarter lateral MCS# PP/L/PUS 0113
VENDOR IN HOUSE
MATERIAL NAME 1.2-1.4mm\(PM) GENERIC PU COATED LEATHER\UM-16 SM MATERIAL # 232823 2 12
MANUAL
* OP: Operation 3-4 12
PROCESS DETAILS 5-6 12
PROCESS HARDENER WIPES DRY TIME MESH #
CHEMICAL WB/SB TEMP.C ROUND 7-8 12

Swoosh lateral graphic/Printing 9-10 8

Ink supplier:Tachia chemical ;Squeegee:65-70 shore A

Loading component
1
OP: COLOR/CODE:
Cleaning Component Room
2 256 SB 5~10'
OP: CLEANING COLOR/CODE: temp
Ink for screen. Room
3 2400NC-00-2 7~9%9485 SB 2 1 15~20' 150
OP: BASE COLOR/CODE: clear temp
Ink for screen. Room
4 6400-B53765 3~8%9580 WB 4 2 5~15' 150
OP: BASE COLOR/CODE: clear temp
Ink for screen. Room
5 2400NC-B65691 7~9%9485 SB 6 3 15~20' 200
OP: MAIN COLOR/CODE: 12J temp
Ink for screen. Room
6 2400NC-B66646 7~9%9485 SB 6 3 15~20' 200
OP: MAIN COLOR/CODE: 57I temp
Ink for screen. Room
7 2400NC-B72356 7~9%9485 SB 6 3 15~20' 200
OP: MAIN COLOR/CODE: 31B temp
Ink for screen. Room
8 6400-B45298 3~8%9580 WB 2 1 5~15' 150
OP: FINISHING COLOR/CODE: clear temp
Unload component
9
OP: COLOR/CODE:
Naturally dry Room
10 24H
OP: COLOR/CODE: temp
Move out
11
OP: COLOR/CODE:
Inspection
12
OP: COLOR/CODE:
Packing
13
OP: COLOR/CODE:

TOTAL W/B PROCESSES 2

TOTAL S/B PROCESSES 5

Supervisor Factory Tech. PED Tech.

Upper Silk Screen Process (1)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) -
Upper Heat/Cold Press Specification(1)
Page: 9-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

PROCESS CONDITION
COMPONENT NAME Vamp VENDOR IN HOUSE NOSEW
Diameter of machine cylinder 12.5cm
TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm2)
M/C or ACTUAL TEMP. TIME
M/C SETTING LOAD CELL
THICKNESS 5mm SIZE
M/C SET TEMP.
160±3℃ 40 SEC
2 21.8±2 2673.91(5.57kg/c㎡)
TOP HARDNESS 30A
3 23.8±2 2919.22(5.56kg/c㎡)
PLATE 4 26±2 3189.06(5.58kg/c㎡)
COLOR WHITE
ACTUAL TEMP. 5 28±2 3434.38(5.54kg/c㎡)
160±3℃ 40 SEC
6 30.5±2 3741.02(5.58kg/c㎡)
CHANGING FREQUENCY N/A
1. HEAT 7 32.5±2 3986.33(5.52kg/c㎡)
8 35±2 4292.97(5.54kg/c㎡)
PRESS
9 37.5±2 4599.61(5.54kg/c㎡)
THICKNESS N/A
M/C SET TEMP. 10 40±2 4906.25(5.53kg/c㎡)
150±3℃ 40 SEC
HARDNESS N/A
BOTTOM
PU Skin
PLATE THERMOCOUPLE
COLOR N/A
ACTUAL TEMP. PROBE LOCATION Mesh Probe Location
150±3℃ 40 SEC
CHANGING FREQUENCY N/A

TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm2)
M/C or ACTUAL TEMP. TIME
M/C SETTING LOAD CELL
THICKNESS 5mm SIZE
M/C SET TEMP. R/T
15 SEC
2 21.8±2 2673.91(5.57kg/c㎡)
HARDNESS 15A
TOP 3 23.8±2 2919.22(5.56kg/c㎡)
PLATE 4 26±2 3189.06(5.58kg/c㎡)
COLOR WHITE
ACTUAL TEMP. R/T 5 28±2 3434.38(5.54kg/c㎡)
15 SEC
6 30.5±2 3741.02(5.58kg/c㎡)
CHANGING FREQUENCY N/A
7 32.5±2 3986.33(5.52kg/c㎡)
2. COLD
8 35±2 4292.97(5.54kg/c㎡)
PRESS
9 37.5±2 4599.61(5.54kg/c㎡)
THICKNESS N/A
M/C SET TEMP. R/T 10 40±2 4906.25(5.53kg/c㎡)
15 SEC
HARDNESS N/A THERMOCOUPLE PROBE LOCATION
BOTTOM
PLATE
COLOR N/A
ACTUAL TEMP. R/T
CHANGING FREQUENCY N/A
15 SEC N/A

Supervisor Factory Tech. PED Tech.

Upper Heat-Cold Press

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) -
Upper Heat/Cold Press Specification(2)
Page: 9-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

PROCESS CONDITION
COMPONENT NAME Collar VENDOR IN HOUSE NOSEW
Diameter of machine cylinder 12.5cm
TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm2)
M/C or ACTUAL TEMP. TIME
M/C SETTING LOAD CELL
THICKNESS 5mm SIZE
M/C SET TEMP.
130±3℃ 30 SEC
2 15±2 1839.84(4.74kg/c㎡)
TOP HARDNESS 30A
3 16±2 1962.50(4.74kg/c㎡)
PLATE 4 17±2 2085.16(4.74kg/c㎡)
COLOR WHITE
ACTUAL TEMP. 5 18±2 2207.81(4.73kg/c㎡)
130±3℃ 30 SEC
6 19±2 2330.47(4.71kg/c㎡)
CHANGING FREQUENCY N/A
1. HEAT 7 20.2±2 2477.66(4.73kg/c㎡)
8 21.4±2 2624.84(4.74kg/c㎡)
PRESS
9 22.5±2 2759.77(4.73kg/c㎡)
THICKNESS N/A
M/C SET TEMP. 10 23.7±2 2906.95(4.73kg/c㎡)
130±3℃ 30 SEC
HARDNESS N/A
BOTTOM
PU Skin
PLATE THERMOCOUPLE
COLOR N/A
ACTUAL TEMP. PROBE LOCATION Mesh Probe Location
130±3℃ 30 SEC
CHANGING FREQUENCY N/A

TEMP SPECIFICATION
PRESS TYPE PAD SPECIFICATION PRESSURE SPECIFICATION (kg/cm2)
M/C or ACTUAL TEMP. TIME
M/C SETTING LOAD CELL
THICKNESS 5mm SIZE
M/C SET TEMP. R/T
15 SEC
2 15±2 1839.84(4.74kg/c㎡)
HARDNESS 15A
TOP 3 16±2 1962.50(4.74kg/c㎡)
PLATE 4 17±2 2085.16(4.74kg/c㎡)
COLOR WHITE
ACTUAL TEMP. R/T 5 18±2 2207.81(4.73kg/c㎡)
15 SEC
6 19±2 2330.47(4.71kg/c㎡)
CHANGING FREQUENCY N/A
7 20.2±2 2477.66(4.73kg/c㎡)
2. COLD
8 21.4±2 2624.84(4.74kg/c㎡)
PRESS
9 22.5±2 2759.77(4.73kg/c㎡)
THICKNESS 5mm
M/C SET TEMP. R/T 10 23.7±2 2906.95(4.73kg/c㎡)
15 SEC
HARDNESS 15A THERMOCOUPLE PROBE LOCATION
BOTTOM
PLATE
COLOR WHITE
ACTUAL TEMP. R/T
CHANGING FREQUENCY N/A
15 SEC N/A

Supervisor Factory Tech. PED Tech.

Upper Heat-Cold Press (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Component Stacking Process(1)
Page: 10-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

PROCESS METHOD NOSEW

OPERATOR COMPONENT: Vamp COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 12 # OF PINS HALF PR. 7 CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Hang Vamp on pizza pan

70

Pasang Vamp di pizza pan

OPERATOR COMPONENT: Vamp Skin COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 11 # OF PINS HALF PR. 3 CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Hang Vamp skin + peel off release paper on pizza pan

67

Lepaskan kertas transfer + pasang Vamp skin di pizza

pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking(1-1)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Component Stacking Process(2)
Page: 10-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESS METHOD NOSEW

OPERATOR COMPONENT: U-throat position pattern COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 7 # OF PINS HALF PR. 4 CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Put U-throat position pattern on pizza pan

7

Pasang jig posisi U-throat di pizza pan

OPERATOR COMPONENT: U-throat COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 11 # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Hang U-throat + peel off release paper on pizza pan

68

Lepaskan kertas transper + pasang U-throat di pizza

pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking(1-2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Component Stacking Process(3)
Page: 10-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESS METHOD NOSEW

OPERATOR COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 10 # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. 8 # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL

Fix Vamp skin + U-throat with the ultrasonic welder

60

Kunci Vamp skin + U-throat menggunakan solder

OPERATOR COMPONENT: COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 4 # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Remove U-throat position pattern from pizza pan

4

Lepaskan jig posisi U-throat dari pizza pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking(1-3)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) -
Upper Component Stacking Process(4)
Page: 10-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

PROCESS METHOD NOSEW

OPERATOR COMPONENT: Heat press COMPONENT: Cold press Additional Instructions

1.Clean the cement staining on top/bottom pressing pad,

every two hours.
2.Heat pressing condition : 118±2°C at the final 10 sec.
Ending temp within 122°C (don't exceed 125°C). Need to
adjust the m/c temp. if last 10 secs cant meet the standard.
3.Must clean the contamination on pressing pad before
using.

TOTAL CYCLE TIME CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. 1. Bersihkan lem yang tersisa di atas/bawah silikon pad
PROCESS DETAIL PROCESS DETAIL setiap 2 jam sekali.
2. Kondisi Press panas : 118±2°C di 10 detik terakhir. Suhu
terakhir antara 122°C-128°C (tidak melebihi 130°C). Perlu
Send to heat press process Send to cold press process
menyesuaikan suhu mesin jika 10 detik terakhir tidak dapat
memenuhi standar.
3. Bersihkan kotoran yang ada di silikon pad sebelum
Kirim ke proses press panas Kirim ke proses press dingin digunakan.

OPERATOR COMPONENT: COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Supervisor Factory Tech. PED Tech.

Upper Component Stacking(1-4)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Component Stacking Process(5)
Page: 10-5
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

PROCESS METHOD NOSEW

OPERATOR COMPONENT: Collar COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 4 # OF PINS HALF PR. 3 CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Hang Collar to pizza pan

40

Pasang Collar pada pizza pan

OPERATOR COMPONENT: Foxing skin COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 10 # OF PINS HALF PR. 2 CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Hang Foxing skin+peel off release paper on pizza pan

50

Buka kertas + Pasang Foxing skin di pizza pan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking(1-5)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - Upper Component Stacking Process(6)
Page: 10-6
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

PROCESS METHOD NOSEW

OPERATOR COMPONENT: COMPONENT: COMPONENT:

TOTAL CYCLE TIME CYCLE TIME (sec) 4 # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR.
(sec) # OF HEATING GUN OPERATION HALF PR. 3 # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
PROCESS DETAIL PROCESS DETAIL PROCESS DETAIL

Fix Foxing skin with the ultrasonic welder

42

Kunci Foxing skin menggunakan solder

OPERATOR COMPONENT: Heat press COMPONENT: Cold press Additional Instructions

1. Clean the cement staining on top/bottom pressing pad,

every two hours.
2. Heat pressing condition : 118-122°C at the final 10 sec.
Ending temp within 122-128°C (don't exceed 130°C). Need
to adjust the m/c temp. if last 10 secs cant meet the
standard.
3. Must clean the contamination on pressing pad before
using.

TOTAL CYCLE TIME CYCLE TIME (sec) # OF PINS HALF PR. CYCLE TIME (sec) # OF PINS HALF PR. 1. Bersihkan lem yang tersisa di atas/bawah silikon pad
(sec) # OF HEATING GUN OPERATION HALF PR. # OF HEATING GUN OPERATION HALF PR.
setiap 2 jam sekali.
PROCESS DETAIL PROCESS DETAIL
2. Kondisi pres panas: 118-122°C di 10 detik terakhir. Suhu
terakhir antara 122-128°C (tidak melebihi 130°C). Perlu
Send to heat press process Send to cold press process
menyesuaikan suhu mesin jika 10 detik terakhir tidak dapat
memenuhi standar.
3. Bersihkan kotoran yang ada di silikon pad sebelum
Kirim ke proses press panas Kirim ke proses press dingin
digunakan

Supervisor Factory Tech. PED Tech.

Upper Component Stacking(1-6)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Heat Seal Process Specification
Page: 11
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
REMARKS # of
Component Name Bootie Material (FP) 2-WAY STRETCH 1 TONE FDY-TB
Size A (mm) B (mm) Pin/half
VENDOR (GOLD LONG JOHN TAIWAN) (TR1)
pair
PROCESS DETAILS 2-10 30 33 0
PROCESS PRESSSURE
TEMP. C (ACTUAL MOLD TEMP.) TIME COMMENTS

1 Put bootie
@ Ambil bootie
2 Put C/O label
@ Ambil C/O label
3 Heat seal 180-200℃ 2-4" 4~5kg/cm²
@ Press
4 Finish & inspection
@ Selesai & Periksa

@ B

@ A

@
Supervisor Factory Tech. PED Tech.

Heat Seal Process Spec

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Strap Specification(1)
Page: 12
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

COMPONENT Gore COMPONENT Heel strap

TOTAL C
TOTAL
C

D
D

SIZE A B C D E ACTUAL CUT TOTAL

2 15mm 9.5mm 19mm 9.5mm 39mm 38mm
3 15mm 9.5mm 20mm 9.5mm 40mm 39mm
4 15mm 9.5mm 22mm 9.5mm 42mm 41mm
5 15mm 9.5mm 23mm 9.5mm 43mm 42mm
6 15mm 9.5mm 24mm 9.5mm 44mm 43mm
SIZE A B C D E ACTUAL CUT TOTAL 7 15mm 9.5mm 26mm 9.5mm 46mm 45mm
2-4 25mm 12mm 29mm 12mm 54mm 53mm 8 15mm 9.5mm 27mm 9.5mm 47mm 46mm
5-7 25mm 14mm 31mm 14mm 60mm 59mm 9 15mm 9.5mm 29mm 9.5mm 49mm 48mm
8-10 25mm 15mm 35mm 15mm 66mm 65mm 10 15mm 9.5mm 30mm 9.5mm 50mm 49mm

COMPONENT Tongue pull tab COMPONENT Heel tab

B
B

TOTAL C C
TOTAL

D
D

E
E

A A

SIZE A B C D E ACTUAL CUT TOTAL

2-3 10 8mm 75mm 20mm 21mm 125mm 124mm
4-5 10 8mm 84mm 22mm 25mm 140mm 139mm SIZE A B C D E ACTUAL CUT TOTAL
6-7 10 8mm 93mm 24mm 28mm 154mm 153mm 2-10 10mm 10mm 57mm 33mm 17mm 118mm 117mm
8-10 10 8mm 107mm 26mm 33mm 175mm 174mm

PED

Upper Strap Specification

Nike, Inc. Ver 21.3

RY PFC FINAL Hairy Edge Treatment ( Trim edge & Heat blowing edge) Instructions
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575
Page: 13
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

Non hairy edge Hairy edge

COMPONENT Quarter lateral COMPONENT Quarter medial COMPONENT

Follow CFM shoes Follow CFM shoes

COMPONENT COMPONENT COMPONENT

Supervisor Factory Tech. PED Tech.

Hairy Edge Treatment

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Marking Locations(1)
Page: 14
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
COMPONENT Vamp COMPONENT Collar COMPONENT Bootie 1 COMPONENT Bootie

Ink Ink Ink Ink

PROCESS SCREEN PROCESS MANUAL PROCESS MANUAL PROCESS SCREEN
COMPONENT Strobel COMPONENT COMPONENT COMPONENT

Ink
PROCESS SCREEN PROCESS SCREEN PROCESS SCREEN PROCESS SCREEN

Supervisor Factory Tech. PED Tech.

Upper Marking Locations

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Computer Stitching Schedule(1)
Page: 15-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
Attach & stitch collar & heel tab.(First time) (Rolling hot melt *1) Stitch box on collar & heel tab.(Second time)(Stitch across collar lining.)
Tempel & Jahit collar & Heel tab. ( Pertama ) (Lem Rolling hot melt *1) Jahit kotak collar & heel tab (Kedua) (Jahit tembus collar lining)

THREAD TYPE 210D/3 PLY BD (+AB-320) THREAD TYPE 210D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500

Stitch margin : 1.5mm M/C TYPE : 15*10

Follow pattern : M/C TYPE : 15*10
ATTACHING METHOD: HM-102P

SIZE SIZE
2-10 2-10

PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES

1 1
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 1 S – Short (<20cm) 1

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Computer Stitching Schedule(2)
Page: 15-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

Attach & stitch tongue pull tab/bootie/bootie 1.(First time) (Technomelt m/c*2)(Folding after Rolling cement) Attach & stitch box tongue pull tab & bootie & bootie 1.(Flush with u-throat.)(Second time)
Tempel & Jahit tongue pull tab/bootie/ 1.(Petama)(Lem Technomelt m/c*2) (Lipat sesudah di lem) Tempel & jahit kotak tongue pull tab & bootie & bootie 1. (Kedua) (Sejajar dengan U-throat)

THREAD TYPE 210D/3 PLY BD (+AB-320) THREAD TYPE 210D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500

Stitch margin : 1.5mm M/C TYPE : 15*10

Follow pattern : M/C TYPE : 15*10
ATTACHING METHOD: HM-102P

SIZE PROGRAM
2
3
4
5
6 SIZE
7 2-3
8 4-5
9 6-7
10 8-10

SIZE
2-10

PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES

1 1
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 1 S – Short (<20cm) 1

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Computer Stitching Schedule(3)
Page: 15-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
Stitch quarter medial/lateral & gore.(Stitch box)(Trim threads.)(Trimming) Stitch box on quarter medial/lateral & heel strap.(Trim threads.)(Trimming)
Jahit Quarter medial / lateral & gore. (Jahit kotak) (Potong benang)(Gunting) Jahit Quarter medial / lateral & heel strap. (Jahit kotak) (Potong benang)(Gunting)

THREAD TYPE 210D/3 PLY BD (+AB-320) THREAD TYPE 210D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500

M/C TYPE : 15*10 Stitch margin / Jarak Tepi : 1.5mm M/C TYPE : 15*10

Follow pattern / Ikut pola

SIZE SIZE
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES

2 2
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 2 S – Short (<20cm) 2

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule (3)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Computer Stitching Schedule(4)
Page: 15-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
Stitch vamp with quarter medial/lateral then stitch box.(Front side.) Stitch quarter medial/lateral & collar.(Start & end point backtrack 3 stitches.) (Back side.)
Jahit Vamp dengan Quarter medial/lateral kemudian jahit kotak (Depan pinggir) Jahit quarter medial/lateral & collar. (Awal & akhir kunci bolak balik 3 stikan) (Samping belakang)

THREAD TYPE 210D/3 PLY BD (+AB-320) THREAD TYPE 210D/3 PLY BD (+AB-320)
NEEDLE TYPE & SIZE 16# Round point DPX17 NEEDLE TYPE & SIZE 16# Round point DPX17
STITCH LENGTH (SPI) 10-11/1" STITCH LENGTH (SPI) 10-11/1"
RPM 1000-1500 RPM 1000-1500

Stitch margin / Jarak Tepi : 1.5mm M/C TYPE : 15*10

Stitch margin / Jarak Tepi : 1.5mm

M/C TYPE : 15*10

SIZE PROGRAM SIZE PROGRAM

2-3 2-6
4 7-10
5-6
7-8
9-10

SIZE SIZE
2-10 2-10

PICTURE OF JIG/PALLET PICTURE OF JIG/PALLET

# STITCHING LINES # STITCHING LINES

2 2
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) 2 S – Short (<20cm) 2

# OF PINS # OF PINS
TYPE TYPE
/ HALF PAIR / HALF PAIR
JIG N/A JIG N/A
# OF PALLET N/A # OF PALLET N/A
LOCKING METHOD/ NUMBER LOCKING METHOD/ NUMBER
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Computer Stitching Schedule (4)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Upper Folding Process
Page: 16
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

COMPONENT Tongue pull tab FOLDING LENGTH (cm) COMPONENT Heel tab FOLDING LENGTH (cm)
1 1
FOLDED AREAS FOLDED AREAS
1 1
UPPER FOLDING METHOD UPPER FOLDING METHOD
Manual Folding Manual Folding

PHOTO OF JIG/MACHINE PHOTO OF JIG/MACHINE

FOLDING WIDTH: 8mm FOLDING WIDTH:10mm

ADHESIVE TYPE DRYING TEMP. TIME ADHESIVE TYPE DRYING TEMP. TIME

HM-102P N/A N/A N/A

COMPONENT FOLDING LENGTH (cm) COMPONENT FOLDING LENGTH (cm)

FOLDED AREAS FOLDED AREAS

UPPER FOLDING METHOD UPPER FOLDING METHOD

PHOTO OF JIG/MACHINE PHOTO OF JIG/MACHINE

Supervisor Factory Tech. PED Tech.

Upper Folding Process

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Pre Buffing Instructions
Page: 17
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

KEY: : BUFFING

COMPONENT Quarter lateral COMPONENT Quarter medial COMPONENT

Buff gentlly Buff gentlly

For leather only For leather only

METHOD UPPER MARKING METHOD UPPER MARKING METHOD
OPERATION MANUAL BUFFING OPERATION MANUAL BUFFING OPERATION
BUFFING WIDTH Buff the area perfs. BUFFING WIDTH Buff the area perfs. BUFFING WIDTH
COMPONENT COMPONENT COMPONENT

METHOD METHOD METHOD

OPERATION OPERATION OPERATION
BUFFING WIDTH BUFFING WIDTH BUFFING WIDTH

Supervisor Factory Tech. PED Tech.

Pre-Buffing Instructions
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Stitching Overview sketch
Page: 18
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

Upper
1.Vamp skin
2.Vamp
3.Quarter medial
4.Quarter lateral
5.Bootie
6.Bootie 1 4
7.U-throat
8.Gore
9.Tongue pull tab
10.Heel tab 6
11.Heel strap

10

8
2
1 5
7
11

Right shoe

STITCHING GUIDE DETAIL INFORMATION

NAME SG-01 SG-02 SG-03 SG-04 SG-05 SG-06 SG-07 SG-08

PHOTO

Stitching Oveiview Sketch

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TDV) Stitching Instructions (1)
Page: 18-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-
Stitch vamp & vamp lining. Stitch bootie & bootie 1 with 4needles & 6 threads.(Trimming)
1 2
Jahit vamp & vamp lining Jahit bootie & bootie dengan mesin obras ( Potong benang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

Single needle post #16 R 4 Needles & 6 Threads #14 R 200D/1PLY NYLON 6 ELASTIC TXTURED
DPX5 210D/3 PLY BD 1.5mm 9-10/1" MY1014B 3mm 13-14/1"
YARN
@ Jarum 1 mesin tinggi 100 Bulat Mesin Obras 90 Bulat
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
RPM : 1000-1200 ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A SG-01 N/A N/A
Zig-zag vamp & vamp lining & bootie & bootie 1.(Sent to NO-SEW)(Trimming) Rolling cement hot melt on heel tab then attach collar.(Rolling hot melt*1)
3 4
Jahit zig-zag vamp & vamp lining & bootie & bootie 1.(kirim ke NO-SEW)(Potong benang) Lem Rolling hot melt pada heel tab kemudian tempel collar (Lem Rolling hot melt*1)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

3 Point Zig-zag #16 R 250/3 PLY THREAD LUBRICATED ASTRA Technomelt m/c
DPX17 2.5mm 7-8/1" N/A N/A N/A N/A N/A N/A
Zig-zag 3 titik 100 Bulat SPUN (TKT30) Mesin Techknomelt
@
3 Points Zigzag STITCHING GUIDELINE STITCHING GUIDELINE
Stitch
S – Short (<20cm)
2.5mm
# STITCHING LINES # STITCHING LINES
1 0
2.5mm # WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT
10mm # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A SG-07 HM-102P N/A
Supervisor Factory Tech. PED Tech.

Stitching Instruction 1
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TDV) Stitching Instructions (2)
Page: 18-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-
Stitch collar & heel tab.(First time) Peel off release paper on collar foam then attach collar.(First time)(Sticker*1)
5 6
Jahit collar & heel tab. (Pertama) Lepas kertas pelapis pada collar foam kemudian tempel collar (pertama)(Sticker*1)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

Computer stitching #16 R Manual

DPX17 210D/3 PLY BD(+AB-320) 1.5mm 10-11/1" N/A N/A N/A N/A N/A N/A
@ Jahit Komputer 100 Bulat Manual
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 0
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
RPM : 1000-1500 ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A Sticker N/A
Peel off release papper on collar foam then attach on collar lining.(Second time) Stitch collar & collar faom & collar lining.(Don't stitch across webbing.)
7 8
Lepas kertas pelapis pada collar foam kemudian tempel pada collar lining (Kedua) Jahit collar & collar foam & collar lining . (Jangan jahit webbing )
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

Manual Single needle post #16 R

N/A N/A N/A N/A N/A N/A DPX5 210D/3 PLY BD 1.5mm 9-10/1"
Manual Jarum 1 mesin tinggi 100 Bulat
@
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
0 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
Sticker N/A RPM : 1000-1200 N/A SG-01

Supervisor Factory Tech. PED Tech.

Stitching Instruction 2
Nike, Inc. Ver 21.3

PRODUCT CODE:
DEV- STYLE: NIKE FLEX RUNNER 2 (TDV)
Stitching Instructions (3)
Page: 18-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-
Stitch collar & collar lining with 4 needles & 6 threads.(Trimming) Stitch booti & booti 1 & collar with 4 needles & 6threads.(Trimming)
9 10
Jahit collar & collar lining dengan mesin obras. (Potong benang) jahit booti & booti 1 & collar dengan mesin obras. (Potong benang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

4 Needles & 6 Threads #14 R 200D/1PLY NYLON 6 ELASTIC TXTURED 4 Needles & 6 Threads #14 R 200D/1PLY NYLON 6 ELASTIC TXTURED
MY1014B 3mm 13-14/1" MY1014B 3mm 13-14/1"
Mesin obras 90 Bulat YARN Mesin obras 90 Bulat YARN
@
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 2
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A N/A N/A
Stitch bootie zig-zag binding (Start & end point in front of bootie)(Trimming) Fold in half bootie & binding then stitch obverse side.
11 12
Jahit zig-zag bootie binding. (Awal & akhir jahitan di depan dalam bootie)(Potong benang) Lipat setengah bootie & binding kemudian jahit didepan.
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Zig-zag m/c with
#16 R Single needle post #16 R
binding tube
DPX17 210D/3 PLY BD 6mm 8-9/1" DPX5 210D/3 PLY BD 6mm 10-11/1"
Mesin zig-zag 100 Bulat Jarum 1 mesin tinggi 100 Bulat
@
STITCHING GUIDELINE STITCHING GUIDELINE
6mm M – Medium (20-40cm) S – Short (<20cm)
ZIGZAG : 4mm
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE RPM : 1000-1200
ATTACHING METHOD STITCHING GUIDE
N/A N/A N/A N/A

Supervisor Factory Tech. PED Tech.

Stitching Instruction 3
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TDV) Stitching Instructions (4)
Page: 18-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-
Stitch box on collar & heel tab.(Second time)(Stitch across collar lining.) Attach tongue pull tab/bootie/bootie 1.(Rolling hot melt *2)(Folding after hot melt)
13 14
Jahit kotak collar & heel tab (Kedua) (Jahit tembus collar lining) Tempel tongue pull tab/bootie/bootie 1. (Rolling hot melt*2)(Lipat sesudah proses pengeleman)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Follow pattern
Computer stitching #16 R Technomelt m/c
position
DPX17 210D/3 PLY BD(+AB-320) Ikuti posisi pola
10-11/1" N/A N/A N/A N/A N/A N/A
@ Jahit komputer 100 Bulat Mesin Techknomelt
pattren
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 0
# WEBBING LOOP # WEBBING LOOP
N/A 10mm N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS LEM : 15mm # APPARATUS
LIPAT → 8mm
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1500
N/A N/A HM-102P N/A
Stitch tongue pull tab & bootie & bootie 1.(First time) Attach & Stitch box tongue pull tab & bootie & bootie 1.(Second time)(Align with u-throat)
15 16
Jahit tongue pull tab & bootie & bootie1. (Pertama) Tempel & jahit kotak tongue pull tab & bootie & bootie 1. (Kedua) (Sejajar dengan U-throat)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Follow pattern
Computer stitching #16 R Computer stitching #16 R
position
DPX17 210D/3 PLY BD(+AB-320) 1.5mm 10-11/1" DPX17 210D/3 PLY BD(+AB-320) 10-11/1"
Ikuti posisi pola
Jahit komputer 100 Bulat Jahit komputer 100 Bulat
@ pattren
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1500 RPM : 1000-1500
N/A N/A N/A N/A
Supervisor Factory Tech. PED Tech.

Stitching Instruction 4
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TDV)
Stitching Instructions (5)
Page: 18-5
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-
Stitch quarter medial/lateral & gore.(Stitch box)(Trim threads.)(Trimming) Stitch box on quarter medial & quarter lateral & heel strap (Trimming)
17 18
jahit quarter medial/lateral & gore. (jahit kotak) (gunting benang)(Potong benang) Jahit kotak di quarter medial & quarter lateral & heel strap.(Potong benang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE
Follow
Computer stitching #16 R Computer stitching #16 R
pattern
DPX17 210D/3 PLY BD(+AB-320) 1.5mm 10-11/1" DPX17 210D/3 PLY BD(+AB-320) 10-11/1"
Ikuti pola
Jahit Komputer 100 Bulat Mesin komputer 100 Bulat
@ pattren
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
2 2
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1500 RPM : 1000-1500
N/A N/A N/A N/A
Stitch upper edge line. Stitch upper edge line.(V-cut edge for 1mm)
19 20
Jahit pinggir upper Jahit pinggir upper. (1 mm dari V-cut)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

Single needle post #16 R Single needle post #16 R V-cut the
DPX5 210D/3 PLY BD 2mm 7-8/1" DPX5 210D/3 PLY BD edge for 9-10/1"
Jarum 1 mesin tinggi 100 Bulat Jarum 1 mesin tinggi 100 Bulat 1mm
@
STITCHING GUIDELINE STITCHING GUIDELINE
M – Medium (20-40cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 1
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
RPM : 1000-1200 ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1200
N/A SG-03 N/A N/A
Supervisor Factory Tech. PED Tech.

Stitching Instruction 5
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TDV) Stitching Instructions (6)
Page: 18-6
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-
Stitch vamp with quarter medial/lateral then stitch box.(Front side.) Stitch quarter medial/lateral & collar.(Start & end point backtrack 3 stitches.) (Back side.)
21 22
Jahit vamp dengan quarter medial/lateral kemudian jahit kotak. (Samping depan) Jahit quarter medial/lateral & collar. (Awal & akhir kunci bolak balik 3 stikan) (Samping belakang)
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

Computer stitching #16 R Computer stitching #16 R

DPX17 210D/3 PLY BD(+AB-320) 1.5mm 10-11/1" DPX17 210D/3 PLY BD(+AB-320) 1.5mm 10-11/1"
@ Jahit komputer 100 Bulat Jahit komputer 100 Bulat
STITCHING GUIDELINE STITCHING GUIDELINE
S – Short (<20cm) S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
2 2
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1500 RPM : 1000-1500
N/A N/A N/A N/A
Stitch heel tab & collar.(Backtack three times) Clean upper.
23 24
Jahit heel tab & collar. (Bolak balik 3 kali) Bersihkan upper.
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

Single needle post #16 R

DPX5 210D/3 PLY BD(+AB-320) 1.5mm 10-11/1" N/A N/A N/A N/A N/A N/A N/A
@ Jarum 1 mesin tinggi
100 Bulat
STITCHING GUIDELINE STITCHING GUIDELINE
CRITICAL PROCESS
S – Short (<20cm)
# STITCHING LINES # STITCHING LINES
1 0
# WEBBING LOOP # WEBBING LOOP
N/A N/A
# WEBBING HOLE # WEBBING HOLE
N/A N/A
# WEBBING SLIT # WEBBING SLIT
N/A N/A
# LACING HOLES # LACING HOLES
N/A N/A
# APPARATUS # APPARATUS
N/A N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
RPM : 1000-1200
N/A SG-01 N/A N/A
Supervisor Factory Tech. PED Tech.

Stitching Instruction 6
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TDV) Stitching Instructions (7)
Page: 18-7
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-
QC
25
Cek QC
NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

N/A N/A N/A N/A N/A N/A N/A

@
STITCHING GUIDELINE STITCHING GUIDELINE

# STITCHING LINES # STITCHING LINES

0
# WEBBING LOOP # WEBBING LOOP
N/A
# WEBBING HOLE # WEBBING HOLE
N/A
# WEBBING SLIT # WEBBING SLIT
N/A
# LACING HOLES # LACING HOLES
N/A
# APPARATUS # APPARATUS
N/A
ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE
N/A N/A

NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER NEEDLE NEEDLE NEEDLE STITCHING SPI STICH PER
M/C TYPE THREAD TYPE M/C TYPE THREAD TYPE
SYSTEM SIZE POINT MARGIN INCHE SYSTEM SIZE POINT MARGIN INCHE

@
STITCHING GUIDELINE STITCHING GUIDELINE

# STITCHING LINES # STITCHING LINES

# WEBBING LOOP # WEBBING LOOP

# WEBBING HOLE # WEBBING HOLE

# WEBBING SLIT # WEBBING SLIT

# LACING HOLES # LACING HOLES

# APPARATUS # APPARATUS

ATTACHING METHOD STITCHING GUIDE ATTACHING METHOD STITCHING GUIDE

Supervisor Factory Tech. PED Tech.

Stitching Instruction 7
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Sockliner Specification
Page: 20
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
FRONT SIZE BACK PRORON /AIR BAG ATTACHMENT PROCESS
2 Sockliner lamination process:
3 75% Hot melt EVA foam Sockliner top cloth
4
5 Cementing:S/B 7430WL-2
6 SUR. TEMP:150~170℃
7 Speed:300~500RPM
8
9
10 Attaching
SUR. TEMP:70±10℃,PRESSURE:20kg/c㎡↑
1.Speed:300~500RPM.
2.For each lot no cut a slab of 20*10cm for Physical property test.

QC, check in every 4 hours and make records

Packing
1.25Y in one package, fill in the labels accordingly and attach to the package.

2.Joints should be trimmed.

SIZE A B C
N/A N/A N/A N/A
COMPONENT MATERIAL MCS#
SOCKLINER 2MM\GREY SOCKLINER, 32-36C REC S/RFO 004
TOP CLOTH (PM) LINING KNIT MATTE MICRO REC-RYP LU/PP/TF/LN 0408

Sockliner Speficiation
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Sockliner Process
Page: 21
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESSING INFORMATION
No SOCKLINER PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
Sockliner lamination process:
@

1 EVA foam cementing 7430WL-2 SB 150~170℃ Speed:300~500RPM.

@

1.Speed:300~500RPM.
2 EVA foam & sockliner top cloth attaching 70±10℃ 20kg/c㎡↑ 2.For each lot no cut a slab of 20*10cm for
Physical property test.

3 QC Check in every 4 hours and make records.

@

1.25Y in one package, fill in the labels

4 Packing accordingly and attach to the package.
2.Joints should be trimmed.

TOTAL W/B PROCESSES 0

@

TOTAL S/B PROCESSES 1

@

Sockliner Process
Nike, Inc. Ver 21.3

PTRSS - Finished Shoe Bonding

Nike, Inc. Ver 21.3

PTRSS - Finished Shoe Custom

Nike, Inc. Ver 21.3

PTRSS - Fuse & No Sew Upper

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Stockfitting Process (1)
Page: 23-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
Midsole degreasing & AUTO UV process (The length over 370mm or
below 70mm can't be used AUTO UV):

I Midsole water washing process:

@

1 Put the Midsole

@

2 Cleaning by hot water spraying Water WB 45~55℃(Hot water) 10' Min. 2HRS. MAX. TO PRIMING.
@

3 Blow away water by compressed air

@

4 Hot air drying

@

5 Drying by air blowing

@

6 Material collection
@

7 Midsole cleaning for bonding margin area No. 29(CN) SB Use scrubber, clipper width 30mm.
NO.9
@

8 Pre-heat 45~50℃ 1' Min.

@

1.Use cloth, clipper width 30mm.

9 Midsole manual priming for high side wall area UV-33 SB
2.Pls see the attached NO.9

@ Manual priming for high side wall area.

II Midsole AUTO UV process:
@

10 Put the Midsole DEGREASING TIMES 1

@

UV LIGHT- priming times

11 Pre-heat 50~55℃ 40"~1'30" 0
(component)
@

1.Nozzle calibration:0.2~0.6g/s
UV LIGHT- priming times
12 Midsole AUTO spray priming NP P807W V1 WB 2.Nozzle moving speed:180~200mm/sec 2
(midsole)
3.Toe & Heel Nozzle position Fixed.

13 Heat tunnel 45~55℃ 2'30"~3'30" TOTAL W/B PROCESSES 2

@

1.Intensity: 0.7J/c㎡ Min.

14 Midsole AUTO UV lighting (The number of components:1) 2.Phylon should not be rebounded; IP should TOTAL S/B PROCESSES 2
not be shrinked.

Stockfitting Process (1)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Stockfitting Process (2)
Page: 23-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
15 Check priming on Midsole
@

16 Date stamping M/D/T

@

17 Checking Midsole
@

18 Material collection
@

UV priming to cement : 2 weeks max. (must be

19 Packing
bagged well).
@

DEGREASING TIMES 0
@

UV LIGHT- priming times

0
(component)
@

UV LIGHT- priming times

0
(midsole)
@

TOTAL W/B PROCESSES 0

@

TOTAL S/B PROCESSES 0

@

Stockfitting Process (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Stockfitting Process (3)
Page: 23-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
Midsole degreasing & UV-Light treatment process:
@

I Midsole water washing process:

@

1 Put the Midsole

@

2 Cleaning by hot water spraying Water WB 45~55℃(Hot water) 10' Min. 2HRS. MAX. TO PRIMING.
@

3 Blow away water by compressed air

@

4 Hot air drying

@

5 Drying by air blowing

@

6 Material collection
@

II Midsole manual UV process:

@

7 Put the Midsole

@

8 Midsole cleaning for bonding margin area No. 29(CN) SB Use scrubber, clipper width 30mm.

9 Pre-heat Room temp 1' Min.

@

10 Heat tunnel 50~55℃ 2~3'

@

1.Cleaning with No. 29(CN) if primer leaks

11 Midsole top side priming UV-33 SB DEGREASING TIMES 1
2.Use cloth, clipper width 30mm.

UV LIGHT- priming times

12 Heat tunnel 45~55℃ 1'30"~3' 0
(component)
@

UV LIGHT- priming times

13 Check priming on midsole 2
(midsole)
@

14 Put the midsole on UV machine TOTAL W/B PROCESSES 1

1.Intensity:White 0.56J/c㎡ Min.,black

0.52J/c㎡ Min.
15 Midsole UV lighting (The number of components:1) TOTAL S/B PROCESSES 2
2.Phylon should not be rebounded; IP should
not be shrinked.

Stockfitting Process (3)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Stockfitting Process (4)
Page: 23-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESSING INFORMATION
No STOCKFIT PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
16 Date stamping M/D/T
@

17 Checking
@

18 Material collection
@

UV priming to cement : 4 weeks max.(must be

19 Packing
bagged well).
@

DEGREASING TIMES 0
@

UV LIGHT- priming times

0
(component)
@

UV LIGHT- priming times

0
(midsole)
@

TOTAL W/B PROCESSES 0

@

TOTAL S/B PROCESSES 0

@

Stockfitting Process (4)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Stockfit Bonding Process Flow Chart (1)
Page:24-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LGHT THSTL-HNYDW-MLCH-100-FA22
DPA/TD code: FA22-DQ0575 / F2 FTY CODE: RY
CONFIRMATION FACTORY PREP MODEL SIZE - OK PRODUCTION OK
NAME TOTO QU BEN CHEN DARREN
DATE 2022/01/21 12/30/2021 22/1/2022

BONDING TEST # 20211214109 BONDING TEST # INBDX-RY-1176

Midsole MATERIAL 2 MATERIAL 3 MATERIAL 4 MATERIAL 5 MATERIAL 6 MATERIAL 7 MATERIAL 8

MATERIAL #227408 MTRL# MTRL# MTRL# MTRL# MTRL# MTRL# MTRL#
M/W-IU 007 MCS# MCS# MCS# MCS# MCS# MCS# MCS#

TEMP. CHECKING SPOTS

M Mark "M" ON AUTO PROCESS

REMARK
Midsole AUTO UV process The length over 370mm or below
70mm
Put the Midsole can't be used AUTO UV.

Pre-heat 50~55℃ x 40"~1'30"

Midsole water washing process
M Midsole AUTO spray priming
Put the Midsole W/B NP P807W V1
Nozzle calibration:0.2~0.6g/s
Cleaning by hot water spraying Nozzle moving speed:180~200mm/sec
45~55℃(Hot water) x 10' Min. Toe & Heel Nozzle position Fixed
2HRS. MAX. TO PRIMING
Heat tunnel 45~55℃ x 2'30"~3'30"
Blow away water by compressed air
IU Midsole AUTO UV light
Hot air drying Intensity:0.7J/c㎡ Min.
Phylon should not be rebounded; IP should
Drying by air blowing not be shrinked.

Material collection Check priming on midsole

A Cleaning:S/B NP No. 29(CN) Date Stamping

for bonding margin area
Checking Midsole
Pre-heat 45~50℃ x 1' Min.
Material collection
B Midsole manual priming
S/B NP UV-33 Packing
for high side wall area UV priming to cement : 2 weeks max. ATTACHING SEQUENCE
DRYING CONDITION (must be bagged well)

BRUSH TYPE Manual priming for high side

wall area.

M
Parameter setting PCC Offshore manufacturing
Name of primer W/B NP P807W V1 W/B NP P807W V1
Nozzle calibration(g/s) 1~6 Nozzles 0.4~0.45 g/s 1~4 Nozzles 0,45~0,50 g/s
A 7~8 Nozzles 0.3~0.35 g/s
Nozzle moving speed(mm/sec) 180 mm/sec(Down) 180 mm/sec(Down)
B UV power intensity(J/c㎡) 0.99 J/c㎡ 0,7 J/c㎡
Dry chamber temperature(℃) 53~55 ℃ 45~55℃
Cycle time(sec/pairs or piece) 6.9 sec/piece 6.5 sec/piece

HARDENER
TYPE OF PRESS PRESSURE kg./cm2 TIME (sec)

Stockfit Bonding PFC

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Stockfit Bonding Process Flow Chart (1)
Page:24-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LGHT THSTL-HNYDW-MLCH-100-FA22
DPA/TD code: FA22-DQ0575 / F2 FTY CODE: RY
CONFIRMATION FACTORY PREP MODEL SIZE - OK PRODUCTION OK
NAME TOTO QU BEN CHEN DARREN
DATE 2022/01/21 12/30/2021 22/1/2022

BONDING TEST # 20211214109 BONDING TEST # INBDX-RY-1176

Midsole MATERIAL 2 MATERIAL 3 MATERIAL 4 MATERIAL 5 MATERIAL 6 MATERIAL 7 MATERIAL 8

MATERIAL #227408 MTRL# MTRL# MTRL# MTRL# MTRL# MTRL# MTRL#
M/W-IU 007 MCS# MCS# MCS# MCS# MCS# MCS# MCS#

TEMP. CHECKING SPOTS

M Mark "M" ON AUTO PROCESS

REMARK

Midsole water washing process

Heat tunnel 45~55℃ x 1'30"~3'
Put the Midsole
Check priming on Midsole
Cleaning by hot water spraying
45~55℃(Hot water) x 10' Min. Put the Midsole on UV machine
2HRS. MAX. TO PRIMING
Midsole UV light
Blow away water by compressed air Intensity:White 0.56J/c㎡ Min.,black 0.52J/c㎡ Min.
Phylon should not be rebounded; IP should
Hot air drying not be shrinked.

Drying by air blowing Date Stamping

Material collection Checking

Midsole manual UV process Material collection

Put the Midsole Packing

UV priming to cement : 4 weeks max.
Cleaning:S/B NP No. 29(CN) (must be bagged well) ATTACHING SEQUENCE
A
DRYING CONDITION for bonding margin area

BRUSH TYPE Pre-heat Room temp x 1' Min.

A Heat tunnel 50~55℃ x 2~3'

B Midsole top side priming

B S/B NP UV-33
(Cleaning with No. 29(CN) if primer leaks)

HARDENER
TYPE OF PRESS PRESSURE kg./cm2 TIME (sec)

Stockfit Bonding PFC2

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Assembly Process (1)
Page: 25-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS LASTING LACE/CLIP INSTRUCTION
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
1 Feed the uppers in pairs to the front of the assembly line
@ Letakan upper pasangan di depam line assembly

1.Follow the strobel notches to gather stitching for the

upper forefoot area. #18 round point needle.
2.Toe gathering with 3mm webbing.
3.Before proceeding toe gathering stitching, use plastic
gauge to check the shape (contour & length) of the upper
2 Gathering stitching
to confirm the length. After toe gathering is completed,
check the notches in the forefoot of the upper(Mid/Let)
with strobel, which are required to be matched to plastic
gauge. All gather stitching should be correctly located
between the two specified notches.

1. Ikuti centilan stroble untuk jahitan gathering di area kaki

depan atas. #18 jarum titik bulat.
2. Toe gathering : lebar webbing 3mm
3. Sebelum jahit gathering, gunakan pengukur plastik
untuk memeriksa bentuk (kontur & panjang) bagian toe,
@ Jahit kerut mamastikan panjangnya. Setelah jahit gathering selesai,
periksa centilan di kaki depan bagian atas (mid / Let )
dengan stroble , yang harus dicocokan dengan pengukur
plastik. Semua jahit gathering harus di tempatkan dengan
benar di antara dua centilan yang ditentukan.
4. Benang : 210D/3 PLY BD.

1.22# Round point needle.

2.9~10 stitches per inch.
3.210D/3 PLY BD.
3 Strobel stitching
4.The start / finish marking line for the strobel stitching in
the waist area is 6mm, besides, need to have all printed
marking lines and notches. Pls see the attached NO.3.

1. 22# ujung jarum bulat.

2. 9~10 stikan per inci.
3. Benang 210D/3 PLY BD.
@ Jahit stroble
4. Tanda akhir jahitan stroble di area lengkungan adalah
6mm, selain itu, harus ada semua marking garis dan
centilan. Lihat gambar No.3
ADDITIONAL INSTRUCTIONS LASTING LACE TYPE

N/A
NO.3
LASTING CLIP SCHEDULE
SIZE A (TOP) B (BOTTOM)

SIZE 5 RIGHT
FA22-DQ0575
N/A

CHILLER MOLD SPECIFICATION

UPPER SIZE MOLD CODE MOLD SIZE

TOTAL W/B PROCESSES 0 N/A

TOTAL S/B PROCESSES 0

Supervisor Factory Tech. PED Tech.

Assembly Process (1)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Assembly Process (2)
Page: 25-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
4 Vamp activation (with steam) 80~90℃ 8~10" Toe box material:N/A.
NO.5
@ Pemanasan Vamp (dengan uap)
1.Prepare correct lasts (YA-11).
2.Hammering strobel stitching flat.
5 Inserting last
3.Check the strobel center line to be straight.
Pls see the attached NO.5

1. Siapkan laste yang benar (YA-11).

2. Tumbuk rata jahitan stroble.
@ Masukan laste
3. Cek garis tenang dari stroble harus lurus. NO.7
Lihat gambar No.5

1.Wiper plate temp:50±5℃.

6 Seat lasting 30~35kg/c㎡ 4~6" 2.Size5 back height 60.5m, color pin：black.
3.Back height pair matching.
1. Suhu lempengan 50±5ºC
2. Size 5 tinggi belakang 60.5mm,
@ Pengepresan upper bagian belakang
Warna pin : HITAM .
3. Tinggi belakang pasangan.
7 Toe & Heel template marking By template.Pls see the attached NO.7
@ Gambar pola bagian depan & belakang Pakai jig. Lihat gambar No.7
8 Heat setting 60~70℃ 3~4'
@ Pemanasan upper
9 Upper & Sole unit pair matching
@ Upper & Outsole berpasangan

1.One point each at toe and heel.

2.Use NC gauge marking pad. Pls see the NO.10-1
attached NO.10-1.
10 Gauge marking (Front & Rear location) 2.5kg/c㎡
3.Notes the lasted upper heel height should
catch on right pin color of the last before draw
gauge marking.Pls see the attached NO.10-2.

1. Masing-masing satu titik di ujung dari depan

ke belakang. Lihat gambar No.10-1.
2. Pakai cetakan geji NC. Lihat gambar No.10-2
@ Gambar pola ( Depan & area yang sulit)
3. Tinggi belakang upper laste harus mencapai
warna pin yang benar sebelum menggambar NO.10-2
pola. Lihat gambar No.10-2.

11 Toe & heel of sole unit template marking

@ Gambar pola bagian depan & belakang outsole
1.Use 40# sandpaper with 10mm diameter of
12 Upper buffing for Leather grinding wheel.
2.Replace the sand paper every 2 hours.
1. Pakai amplas 40# dengan diameter kepala
@ Pengasaran untuk bahan kulit buffing 15mm.
2. Ganti amplas setiap 2 jam.
13 Dust blowing
@ Bersihkan debu
14 Upper cleaning for PU skin 111 FT SB Use scrubber, clipper width 30mm.
@ Cuci upper untuk bahan TPU skin Pakai scrubber, lebar jepitan 30mm.
Upper:55~60℃, The toe of the midsole to be laid heading away
15 Heat tunnel 2~3' TOTAL W/B PROCESSES 1
sole unit:Room temp from the operator.
Bagian depan midsole di letakan menjauh dari
@ Pengeringan
operator.
16 Upper priming for Leather UE-311 CL-16 4±1% WB Use tooth brush, length 25mm. TOTAL S/B PROCESSES 1
@ Priming upper untuk bahan kulit Pakai sikat gigi , dengan panjang 25mm.

Supervisor Factory Tech. PED Tech.

Assembly Process (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Assembly Process (3)
Page: 25-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
1.Apply primer UE-312 on whole strobel.
17 Upper priming for PU skin/mesh UE-312 WB NO.23
2.Use tooth brush, length 25mm.
1. Pemolesan primer UE-312 di stroble 100%. 3
@ priming upper untuk bahan PU skin / mesh
2. Pakai sikat gigi , panjang 25mm.
5
18 Sole unit priming for Midsole 111 GN 1071 4±1% SB Use painting brush, brush width 35mm. 1
@ Primer sole unit untuk midsole Pakai kuas cat, lebar kuas 35mm.
4
Upper:55~60℃, The toe of the midsole to be laid heading to the 2
19 Heat tunnel 3~4' 6
sole unit:50~55℃ operator.
Bagian depan midsole diletakan menuju ke
@ Pengeringan
bagian dari operator.
6 3
4
1.Use tooth brush, length 25mm.
NP-99 CL-01 4±1% WB
2.Cement NP-99+CL-01 4±1% be applied all the 1
20 Upper cementing 5
way from the bite line to 10mm beyond(inside)
the strobel stitch. 2
1. Pakai sikat gigi, panjang 25mm.
@ Pengeleman upper 2. Pemolesan lem NP-99+CL-01 4±1% di stroble
10mm dari pinggir.
21 Sole unit cementing NP-99 CL-01 4±1% WB Use painting brush, brush width 35mm.
@ Pengeleman sole unit Pakai kuas cat, lebar kuas 35mm.
Upper:55~60℃, The toe of the midsole to be laid heading away
22 Heat tunnel 3~4'
sole unit:50~55℃ from the operator.
Bagian depan midsole diletakan menjauh dari
@ Pengeringan
operator.
Attach sole starting from toe.Pls see the
23 Attaching
attached NO.23
@ Penempelan upper & outsole Tempel O/S mulai dari depan .
The temperature of parts should be above 40℃
24 Deep well pressing 30~35kg/c㎡ 10~15"
prior to pressing.
Suhu part harus diatas 40ºC sebelum
@ Press keseluruhan
pengepresan
25 Chilling 4~8' Machine temperature set:0~-5℃
@ Pendingin Pengaturan suhu mesin : 0~-5ºC
26 Overhead conveyor 30' above
@ Conveyor gantung
The temperature is measured on the strobel sock
27 Delasting in the heel of the shoe immediately after de-
lasting below 40℃.
Setelah buka laste ukur suhu di bagian belakang
@ Buka laste
stroble dibawah 40℃.
28 Cleaning last
@ Bersihkan laste
1.Use natural rubber.
29 Cleaning over cement TOTAL W/B PROCESSES 4
2.Use NO.256 for patent (syn.) leather
1. Pakai karet alami.
@ Bersihkan lem yang berlebih
2. Pakai No.256 untuk patent (sintetik) kulit.
1.Checking sockliner.
Machine temperature
30 Sockliner cementing HM 102PF WB 2.75% cementing. TOTAL S/B PROCESSES 1
set:150℃
3.Horizontal cementing.

1. Cek sockliner.
@ Pengeleman sockliner 2. Lem hotmelt 75%.
3. Lem secara mendatar.

Supervisor Factory Tech. PED Tech.

Assembly Process (3)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Assembly Process (4)
Page: 25-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PROCESS INFORMATION
No ASSEMBLY PROCESS COMMENTS ADDITIONAL INSTRUCTIONS
CHEMICAL HARDENER WB/SB SUR. TEMP PRESSURE TIME
31 Sockliner inserting
@ Masukan sockliner
32 Sockliner pressing (Loading time:1) 1.5~2kg/c㎡ 2~3"
@ Pengepresan sockliner (waktu memuat :1)

1.Use natural rubber only when cleaning surface and

pen marks of auto-vanishing pen and silver pen.
33 Cleaning 2.When the auto-vanishing pen marks are not able to
be removed by natural rubber, it is allowed to use a
little water with a piece of cloth to remove it.

1. Pakai karet alami hanya saat bersihkan permukaan &

tanda marking & silver pen.
@ Bersihkan sepatu 2. Saat tanda marking sulit dihilangkan pakai karet
alami, boleh pakai sedikit air dengan sepotong kain
untuk manghilangkannya.

34 QC
@ Cek QC
35 Inner box folding up Date stamping (M/D/T).
@ Lipat kertas innerbox Stempel tanggal.
36 Attach box label
@ Tempel label innerbox
37 Packing
@ Pengepakan
38 Metal detector
@ Deteksi logam
39 Deposit in warehouse
@ Kirim ke warehouse

TOTAL W/B PROCESSES 0

@

TOTAL S/B PROCESSES 0

@

Supervisor Factory Tech. PED Tech.

Assembly Process (4)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Assembly Line layout (1)
Page: 26-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

Use √

Hot Air

Hot Air
+ NIR √

NIR

SEQUENCE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Feed the
Toe & heel of Upper
uppers in Gauge
Toe & Heel sole unit Upper priming for Sole unit
pairs to the Vamp Upper & Sole marking Upper Upper
template template cleaning for PU priming for
front of the activation Seat lasting unit pair (Front & Rear buffing for priming for
Gathering Strobel Inserting last marking Heat setting marking Dust blowing PU skin 111 skin/mesh Midsole 111
PROCESS assembly line (with steam) Pengepresan matching location) Leather Heat tunnel Leather UE-
stitching stitching Masukan Gambar pola Pemanasan Gambar pola Bersihkan FT Cuci UE-312 GN Primer
DETAILS Letakan Pemanasan upper bagian Upper & Gambar pola Pengasaran Pengeringan 311 Priming
Jahit kerut Jahit stroble laste bagian upper bagian debu upper untuk priming sole unit
upper Vamp belakang Outsole ( Depan & untuk bahan upper untuk
depan & depan & bahan TPU upper untuk untuk
pasangan di (dengan uap) berpasangan area yang kulit bahan kulit
belakang belakang skin bahan PU midsole
depam line sulit)
outsole skin / mesh
assembly

Use √ Use √

Hot Air Hot Air

Hot Air Hot Air

+ NIR √ + NIR √

NIR NIR

SEQUENCE 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Sockliner
pressing
Upper Sole unit Cleaning Sockliner
Attaching Deep well Overhead Sockliner (Loading Inner box Attach box
cementing cementing Cleaning last over cement cementing Cleaning
PROCESS Heat tunnel Heat tunnel Penempelan pressing Chilling conveyor Delasting inserting time:1) folding up label Tempel
NP-99 NP-99 Bersihkan Bersihkan HM 102PF Bersihkan QC Cek QC
DETAILS Pengeringan Pengeringan upper & Press Pendingin Conveyor Buka laste Masukan Pengepresan Lipat kertas label
Pengeleman Pengeleman laste lem yang Pengeleman sepatu
outsole keseluruhan gantung sockliner sockliner innerbox innerbox
upper sole unit berlebih sockliner
(waktu
memuat :1)

Assembly Line Layout (1)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Assembly Line layout (2)
Page: 26-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

SEQUENCE 37 38 39

Metal Deposit in
PROCESS Packing detector warehouse
DETAILS Pengepakan Deteksi Kirim ke
logam warehouse

Assembly Line Layout (2)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Assembly Bonding Process Flow Chart (1)
Page:
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LGHT THSTL-HNYDW-MLCH-100-FA22
DPA/TD code: FA22-DQ0575 / F2 FTY CODE: RY
CONFIRMATION FACTORY PREP MODEL SIZE - OK PRODUCTION OK
NAME TOTO QU BEN CHEN DARREN LU
DATE 2022/01/21 12/30/2021 22/1/2022

BONDING TEST # 20211214109 BONDING TEST # INBDX-RY-1176

0.33mm\ELITE PU (CATCH
\LJ-B1472K 1TONE DTY 1.2-1.4mm\(PM) GENERIC PU
0.2mm)\(UMT2) Midsole MATERIAL 5 MATERIAL 6 MATERIAL 7 MATERIAL 8
FDY-TB (圓編布)\ COATED LEATHER\UM-16 SM
P000WKD
MATERIAL #96647 MATERIAL #89769 MATERIAL #232823 MATERIAL #227408 MATERIAL # MATERIAL # MATERIAL # MATERIAL #
FM/SP 838 LU/PK 2952 PP/L/PUS 0113 M/W-IU 007 MCS# MCS# MCS# MCS#

LU MAT. INFORMATION
TEMP. CHECKING SPOTS

M Mark "M" ON AUTO PROCESS

REMARK

Foxing skin/Vamp skin #96647 Quarter medial/lateral #232823 Midsole #227408

Vamp #89769

Buffing
(Use 40# sandpaper with 10mm
diameter of grinding wheel)

A Cleaning:S/B NP 111FT for PU skin

Temp:55~60℃ Temp:55~60℃ Temp:Room temp Attaching

Time: 2 ~ 3 Min Time:2~3 Min Time:2~3 Min
Deep well pressing
B Priming:W/B NP UE-312 B Priming:W/B NP UE-311★ for C Priming:S/B NP 111 GN★★ (The temperature of parts should
for PU skin & mesh Leather for midsole be above 40℃ prior to pressing)
(Apply primer UE-312 on whole strobel)
Chilling
Temp:below 40℃(strobel) ;
Temp:55~60℃ Temp:50~55℃ time:4~8'
Time: 3 ~4 Min Time: 3 ~4 Min
Overhead conveyor (30' above)
B Cementing:W/B NP-99★★★ C
DRYING CONDITION Cementing:W/B NP-99★★★ ATTACHING SEQUENCE
(Cement NP-99★★★ be applied all the
way from the bite line to 10mm
BRUSH TYPE beyond(inside) the strobel stitch) 1 1
A Temp:55~60℃ Temp:50~55℃ 3 2 3 2
Time: 3~4 Min Time: 3 ~4 Min
B
C 5 6 6 5
4 4
R L

HARDENER
★CL-16 5% ADDITION TYPE OF PRESS PRESSURE kg./cm2 TIME (sec)
★★1071 3-4%ADDITION DEEP WELL PRESS 30~35kg/c㎡ 10''~15''
★★★ CL-01 4±1% ADDITION

Assembly Bonding PFC

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Pressing Pad Specification
Page: 28
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
PHOTOS PAD MATERIAL INFORMATION
PROCESS
TOP VIEW SIDE VIEW
MATERIAL TYPE:
Non-foaming PU

HARDNESS:
Assembling Process (Deep well 70±10A
pressing)
FEATURES:
Pressing pad will help the bonding
test result be satisfactory

MATERIAL TYPE:

HARDNESS:

FEATURES:

MATERIAL TYPE:

HARDNESS:

FEATURES:

Pressing Pad Specification

Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Injected Phylon Specification Page: 29
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

BOTTOM VIEW DIAGRAM MCS# M/W-IU 007 # PIECES IN MOLD 4

LARGE 1.55±0.02 SMALL 1.35±0.02

EXPANSION RATIO
SLAB TARGET
1.45±0.01

STANDRAD BLENDING RATIO -

FOREFOOT AIRBAG VIEW FF AIRBAG SCHEDULE

SIZE AIRBAG NUMBER

TOP VIEW DIAGRAM

HEEL AIRBAG VIEW HEEL AIRBAG SCHEDULE

SIZE AIRBAG NUMBER
RFC confirmed Trimming Flash & Runner
Buffing Injection Runner*1 and Venting Runner*1

LATERAL VIEW DIAGRAM

MEDIAL VIEW DIGRAM

IU Spec.
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 Injected Phylon Process
Page: 29
PRODUCT CODE: DQ0575-100 COLOR WAY: 1055262-BLACK/WHITE-PHOTO BLUE-UNV GLD-

PROCESS DETAIL INFO. INJECTION MACHINE CONDITIONS

PART ER CHECKING METHOD STABILIZATION JIG MACHINE MODEL King Steel # KS904UE2
MOLD TEMPERATURE CHECKING METHOD
BARREL TEMP. 84°C , 88°C , 90°C , 92°C ±3°C
INJECTION SPEED (%) 20 / 23 / 23 / 23 / 20 ±5%
CURING TIME (Sec) 420"±20"
INJECTION PRESSURE 90±20 Bar
VACUUM TIME (Sec) 30''~60''

STABILIZAT'N CONDITION TEMP. (℃) TIME

1st HEAT ZONE ≥70°C
2nd HEAT ZONE 60±5°C
3rd HEAT ZONE 50±5°C 50'±5'
4th HEAT ZONE 45±5°C
5th HEAT ZONE 45±5°C
WASH 50±5°C 15-17'
DRY NA

*WEIGHT PER SIZE (grams/HALF PAIR)

TOP MOLD BOTTOM MOLD CURING TIME INJECTION WASTE WASTE STABILIZATION TUNNEL TEMPERATURE PROFILE
PART WEIGHT (g)
TEMP (℃) TEMP (℃) (Sec) AMOUNT (g) WEIGHT(g) RATE(%)
SIZE
2 175±2°C 175±2°C 420"±20" 27.3 21.6 5.7 20.9%
3 175±2°C 175±2°C 420"±20" 30.5 24.5 6.0 19.7%
4 175±2°C 175±2°C 420"±20" 32.4 26.4 6.0 18.5%
5 175±2°C 175±2°C 420"±20" 35.3 29.2 6.1 17.3%
6 175±2°C 175±2°C 420"±20" 37.6 31.4 6.2 16.5%
7 175±2°C 175±2°C 420"±20" 41 34.8 6.2 15.1%
8 175±2°C 175±2°C 420"±20" 43.9 37.3 6.6 15.0%
9 175±2°C 175±2°C 420"±20" 49 42.4 6.6 13.5%
10 175±2°C 175±2°C 420"±20" 52 45.3 6.7 12.9%

ENGINEERING FLASH NO
TRIMMING FLASH/RUNNER YES
BUFFING RUNNER YES

AVG. WASTE PER HALF PAIR 6.2 gr

AVG. WASTE RATE PER HALF PAIR 16.6 %

IU Process
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV STYLE NAME:
PRODUCTION CODE:
NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 DP/IP CSS - Volumes Page:
DQ0575-100

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
SU22-DJ6039 Injection Sole Unit 0.270 0.320 52 58
FINAL PART 17
FACTORY: MCS# MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT
RY M/W-IU 007

NET MOLD VOLUME L/R % L/R DIFF. NET AVE. VOLUME

PART SIZE
L1 L2 L3 R1 R2 R3 DIFF. WITHIN 3%? VOLUME OK?
2.0 67.8 67.6 67.5 68.9 67.7 67.7 0.7 YES 67.9 YES
3.0 78.0 78.0 78.0 76.3 78.9 77.8 0.4 YES 77.8 YES
4.0 83.5 83.5 83.1 82.5 83.0 83.5 0.4 YES 83.2 YES
5.0 96.2 95.3 98.7 96.4 98.1 98.3 0.9 YES 97.1 YES
6.0 102.6 104.6 103.4 106.3 102.0 105.1 0.9 YES 104.0 YES
7.0 112.1 111.0 110.9 110.6 112.5 113.3 0.7 YES 111.7 YES
8.0 118.1 117.9 117.8 117.9 117.4 116.4 0.6 YES 117.6 YES
9.0 139.4 139.7 140.6 140.0 140.1 140.5 0.2 YES 140.1 YES
10.0 144.3 145.4 147.8 148.7 145.1 145.1 0.3 YES 146.1 YES
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CSS DATA
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV STYLE NAME:
PRODUCTION CODE:
NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 DP/IP CSS - Weight Page:
DQ0575-100

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
SU22-DJ6039 Injection Sole Unit 0.270 0.320 52 58
FINAL PART 17
FACTORY: MCS# MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT
RY M/W-IU 007 0.000 0

GROSS PART WEIGHT GROSS AVE. SPECIFIC GRAVITY

PART SIZE
L1 L2 L3 R1 R2 R3 WEIGHT L1 L2 L3 R1 R2 R3
2.0 21.7 21.5 21.6 21.9 21.5 21.6 21.6 0.320 0.318 0.319 0.318 0.318 0.319
3.0 24.9 24.9 24.9 24.4 24.6 24.3 24.7 0.319 0.319 0.320 0.319 0.311 0.312
4.0 26.5 26.5 26.5 26.3 26.4 26.4 26.4 0.318 0.317 0.319 0.318 0.318 0.316
5.0 29.3 29.1 29.5 29.1 28.9 29.4 29.2 0.305 0.305 0.299 0.302 0.295 0.299
6.0 31.7 31.2 31.4 31.8 31.2 31.2 31.4 0.309 0.298 0.304 0.300 0.306 0.297
7.0 34.9 34.8 34.7 34.9 34.4 34.9 34.8 0.311 0.314 0.313 0.316 0.305 0.308
8.0 37.7 37.2 37.2 37.0 37.5 37.2 37.3 0.319 0.316 0.315 0.314 0.319 0.319
9.0 42.9 42.0 42.3 42.5 42.0 42.7 42.4 0.308 0.301 0.301 0.304 0.300 0.304
10.0 45.2 45.4 45.3 45.7 45.2 45.3 45.3 0.313 0.312 0.307 0.307 0.311 0.312
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CSS DATA
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV STYLE NAME:
PRODUCTION CODE:
NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 DP/IP CSS - Hardness Page:
DQ0575-100

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
SU22-DJ6039 Injection Sole Unit 0.270 0.320 52 58
FINAL PART 17
FACTORY: MCS# MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT
RY M/W-IU 007 0.000 0

PART HARDNESS SOFTEST HARDEST AVERAGE WITHIN

PART SIZE
L1 L2 L3 R1 R2 R3 PART PART HARDNESS SPEC
2.0 57 57 57 57 57 57 57 57 57 YES
3.0 57 57 58 58 57 57 57 58 57 YES
4.0 57 57 58 58 57 57 57 58 57 YES
5.0 57 58 57 57 57 58 57 58 57 YES
6.0 58 58 57 57 57 57 57 58 57 YES
7.0 58 57 56 57 57 56 56 58 57 YES
8.0 57 57 57 57 58 57 57 58 57 YES
9.0 57 57 56 56 56 57 56 57 57 YES
10.0 57 58 57 57 57 57 57 58 57 YES
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CSS DATA
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV STYLE NAME:
PRODUCTION CODE:
NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 DP/IP CSS - Scribelines Page:
DQ0575-100

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
SU22-DJ6039 Injection Sole Unit 0.270 0.320 52 58
FINAL PART 17
FACTORY: MCS# MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT
RY M/W-IU 007 0.000 0

PART LENGTH FOREFOOT WIDTH HEEL WIDTH

WITHIN SPEC
SIZE L1 L2 L3 R1 R2 R3 L1 L2 L3 R1 R2 R3 L1 L2 L3 R1 R2 R3
2.0 95 95 94 94 94 94 40 40 40 40 40 40 24 24 24 24 24 24 YES
3.0 103 102 102 103 102 102 41 41 42 41 42 42 25 25 25 26 25 25 YES
4.0 110 111 111 110 110 111 43 42 42 43 42 42 26 26 26 25 26 26 YES
5.0 119 119 118 118 119 118 44 44 45 45 45 45 27 27 28 27 28 27 YES
6.0 126 126 125 126 126 126 45 44 45 45 45 45 28 28 28 28 28 28 YES
7.0 134 134 135 135 134 134 46 45 45 45 45 45 29 29 29 29 29 29 YES
8.0 142 143 142 141 143 142 46 46 46 46 46 47 30 30 30 30 30 30 YES
9.0 150 151 151 151 152 151 48 48 48 49 48 49 32 31 32 31 32 32 YES
10.0 160 159 159 160 159 159 49 49 49 49 49 50 32 32 31 33 33 33 YES

CSS DATA
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV STYLE NAME:
PRODUCTION CODE:
NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 DP/IP CSS - Analysis Page:
DQ0575-100

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
SU22-DJ6039 Injection Sole Unit 0.270 0.320 52 58
FINAL PART 17
FACTORY: MCS# MAX SG ADJUSTMENT MAX HARDNESS ADJUSTMENT
RY M/W-IU 007 0.000 0

AVE. WITHIN AVERAGE WITHIN CFM'D WEIGHTS WEIGHT WITHIN

PART SIZE VOLUME AVERAGES WEIGHT AVERAGES
HARDNESS SPEC SG SPEC MIN MAX Tol. % SPEC
2.0 67.9 21.6 57 YES 0.32 YES 18.3 21.7 17 YES
3.0 77.8 24.7 57 YES 0.32 YES 21.0 24.9 17 YES
4.0 83.2 26.4 57 YES 0.32 YES 22.5 26.6 17 YES
5.0 97.1 29.2 57 YES 0.30 YES 26.2 31.1 17 YES
6.0 104.0 31.4 57 YES 0.30 YES 28.1 33.3 17 YES
7.0 111.7 34.8 57 YES 0.31 YES 30.2 35.8 17 YES
8.0 117.6 37.3 57 YES 0.32 YES 31.7 37.6 17 YES
9.0 140.1 42.4 57 YES 0.30 YES 37.8 44.8 17 YES
10.0 146.1 45.3 57 YES 0.31 YES 39.4 46.7 17 YES
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

CSS DATA
Nike, Inc. Ver 21.3

RY PFC FINAL
DEV STYLE NAME: NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575
PRODUCTION CODE: DQ0575-100
DP/IP CSS - Schedules Page:

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
SU22-DJ6039 Injection Sole Unit 0.270 0.320 52 58
FINAL PART 17
FACTORY: MCS# MAX SG ADJUSTMENT MAX. HARDNESS ADJUSTMENT
RY M/W-IU 007 0.000 0

SIZE GROUPING SIZE GROUPING SIZE GROUPING

DESCRIPTION / CODE DESCRIPTION / CODE DESCRIPTION / CODE
MIN MAX MIN MAX MIN MAX

HARDNESS CHECKING AREA

SLAB CHECK
Hardness checking area

CSS SCHEDULES
Nike, Inc. Ver 21.3
RY PFC FINAL
DEV STYLE NAME:
PRODUCTION CODE:
NIKE FLEX RUNNER 2 LIL (TDV) - DQ0575 DP/IP CSS - Confirmed Scribelines Page:
DQ0575-100

DPA/STYLE#: PROCESS CHECK THE SG TOLERANCE SG MIN. SG MAX. MIN. HARDNESS MAX .HARDNESS
SU22-DJ6039 Injection Sole Unit 0.270 0.320 52 58
FINAL PART 17
FACTORY: MCS# MAX SG ADJUSTMENT MAX. HARDNESS ADJUSTMENT
RY M/W-IU 007 0.000 0

SIZE 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
94 102 110 118 126 134 142 150 158
LENGTH
+/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-2mm +/-2mm
41 42 43 44 45 46 47 48 49
FOREFOOT WIDTH
+/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm
24 25 26 27 28 29 30 31 32
HEEL WIDTH
+/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm +/-1mm

SIZE

LENGTH

FOREFOOT WIDTH

HEEL WIDTH

SAMPLE FACTORY CSS NUMBER TD CODE

034/12/IU/RY/2021 F2

REMARKS CE SIGNATURE

All physical test refer to TR#INMWXRY211119252348

and conducted on slab, except SG & Shrinkage
conducted on molded part.
TOP SIDE BOTTOM SIDE

CSS SCRIBELINE CONFIRMATION

Nike, Inc. Ver 21.3

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DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Bottom Component Flash Weight
Page: ###
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

COMPONENT NAME BOTTOM COMPONENT FLASH WEIGHT (GRAM PER HALF PAIR)
NO RFC SIZE REMARK
PR GGP SPA RFC EXT FSR

1 IU 5 6.1 7 5.3 4.9 6.1 6.1 RUNNER WASTE

PICTURES

Bottom Component Flash Weight

Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD) QR Code COO Label Application
Page: 33
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

Connected Product team has made adjustments to valid application methods for Heat Seal bootie labels to ensure QR Readability is not compromised during
the application process. The below directives must be followed:

Heat Seal Applications: Heat press c/o label on bootie

1. The new requirement is that factories do EDGE Heat Seal for

Tongue Labels
2. FULL heat seals are no longer allowed due to QR readability
issues.

HEAT SEAL FULL PRESS: OLD

HEAT SEAL EDGE PRESS: NEW

QR Code CO Label Application

Nike, Inc. Ver 21.3

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DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Upper Measurement Specification
Page: 34
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

PIN COLOR SCHEDULE

Size Color

2 ORANGE / OREN

3-10 BLACK / HITAM

SIZE 2 3 4 5 6 7 8 9 10
A TIP LENGTH 7 8 9 10 11 12 13 14 15
B FOXING HEIGHT 5 5 5 5 6 6 6 7 7

Upper Measurement Specification

Nike, Inc. Ver 21.3

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DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Production Checklist

Page: 35
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
SHOE LACING INSTRUCTION IDS MEASUREMENT INNER BOX SCHEDULE
TOP VIEW INNER VIEW SIZE PRO KAPM RFC MST EXT FSR SIZES BOX NUMBER
2 2 18B1
3 3-5 18B2
4 6 18B3
5 N/A N/A N/A 7-9 18B4
6 10 18B5
7
8
9 LACE SCHEDULE
10 SIZES LENGTH

N/A

WRAPPING PAPER SCHEDULE

SIZE PAPER SIZE
2 18T30 (530mm X 160mm)
OTHER ACCESSORY INFORMATION 3-5 18T30 (530mm X 160mm)
TYPE VIEW INSTRUCTION 6 18T30 (530mm X 160mm)
7-9 18T31 (630mm X 200mm)
10 18T32 (640mm X 210mm)

ARCH COOKIE SCHEDULE

SIZE ARCH SIZE

N/A

FOOT FORM STYLE/SCHEDULE

CARDBOARD FOOT FORM MOLDED FOOT FORM TISSUE PAPER
SIZE FOOTFORM CODE FOOTFORM TYPE SIZE FOOTFORM CODE SIZE TISSUE SIZE NUMBER OF TISSUES

N/A N/A N/A

Production Checklist
Nike, Inc. Ver 21.3

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DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Product Exception Report
Page: 36
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT
EXCEPTION DESCRIPTION PICTURE SEASON COUNTERMEASURES
PRODUCT/CODE CODE RISK DETAIL VOLUME/COST NIKE/FACTORY APPROVAL** DATE APPROVED

NIKE

Kimberly Blevens 12/17/21

Bootie material 12J \(FP) 2 WAY
DV1377-100 91,971
STRETCH 1TONE\ is under dimension FA22 Factory test shows MPS 1.0.
DQ0575-100 48,347
MPS 3.0.
FACTORY
BEFORE AFTER
Anne Chen 12/17/21
G37-QUV
NIKE

Kimberly Blevens 12/17/21

Vamp material 12J \LJ-B1472K 1TONE
DV1377-100 91,971
DTY FDY-TB\ is under dimension MPS FA22 Factory test shows MPS 2.0.
DQ0575-100 48,347
3.0.
FACTORY

BEFORE AFTER Anne Chen 12/17/21

NIKE

Kimberly Blevens 10/12/2021

Bootie material 12J \(FP) 2 WAY
DV1377-100 91,971
STRETCH 1TONE\ is under dimension FA22 Factory test shows yellowing with MPS 2.5.
DQ0575-100 48,347
MPS 3.5.
FACTORY

BEFORE AFTER Anne Chen 2021/12/10

NIKE

Kimberly Blevens 10/12/2021

G97-HIGH
Vamp material 12J \LJ-B1472K 1TONE
TEMPERATURE DV1377-100 91,971
DTY FDY-TB\ is under dimension MPS FA22 Factory test shows yellowing with MPS 3.0.
COLORFASTNESS DQ0575-100 48,347
3.5.
TEST
FACTORY

BEFORE AFTER Anne Chen 2021/12/10

NIKE

Kimberly Blevens 10/12/2021

Quarter screen print is under dimension DV1377-100 91,971

FA22 Factory test shows yellowing with MPS 3.0.
MPS 3.5. DQ0575-100 48,347
FACTORY

BEFORE AFTER Anne Chen 2021/12/10

NIKE

Kimberly Blevens 10/12/2021

Vamp material 12J \LJ-B1472K 1TONE
DTY FDY-TB\ and bootie material 12J DV1377-100 91,971
FA22 Factory test shows yellowing.
\(FP) 2 WAY STRETCH 1TONE\ is under DQ0575-100 48,347
dimension MPS.
FACTORY

BEFORE AFTER Anne Chen 2021/12/10

G84-ELEVATED TEMP
TES
NIKE

Kimberly Blevens 10/12/2021

Quarter screen print is under dimension DV1377-100 91,971

FA22 Factory test shows yellowing.
MPS. DQ0575-100 48,347
FACTORY

BEFORE AFTER Anne Chen 2021/12/10

**NIKE FDD & FACTORY RESPRESENATIVE NEED TO APPROVE PRODUCT EXCEPTION WITH COUNTERMEASURES PRIOR TO PRODUCTION

Product Exception Report

Nike, Inc. Ver 21.3
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DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Key Manufacturing Details
Page: 37-1
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Check instep gore length with pattern after proceeding heat cut.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Attach heel pull tab on collar according to mark line before proceeding C/S.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details

Nike, Inc. Ver 21.3
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DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Key Manufacturing Details
Page: 37-2
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Follow PFC setting with 8~9 SPI.

DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Heel skin distance to bite line is 5mm with +/- 1mm for no-sew shifting and +/-1mm for IU sidewall height.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details (2)

Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Key Manufacturing Details
Page: 37-3
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Check toe gathering gauge after toe gathering stitching and follow strobel/upper notch to proceed strobel stitching.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Vamp skin distance to bite line is 10mm with +/- 1mm for no-sew shifting and +/-1mm for IU sidewall height
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details (4)

Nike, Inc. Ver 21.3
RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD) Key Manufacturing Details
Page: 37-4
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LGHT THSTL-HNYDW-MLCH

KEY MANUFACTURING PROCESS: Follow PFC temp./pressure to ensure vamp piece bond well.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

KEY MANUFACTURING PROCESS: Follow PFC to use 256 clean up leather surface before proceeding screen printing.
DETAIL PICTURE PROCESS DETAIL / KEY CHECK POINT

Key Manufacturing Details (5)

Nike, Inc. Ver 21.3

RY PFC FINAL
DEV- STYLE: NIKE FLEX RUNNER 2 (TD)
Packing Process
Page: 38
PRODUCT CODE: DQ0575-100 COLOR WAY: 1114686-SMMT WHT/LT THSTL-HNYDW-MLCHT

The shoes shown in photographs are for demonstration. Follow for packing instructions.
4
1 2 3

(1) Shoe preparation (2) Labeling on innerbox (3) Innerbox match with wrapping paper (4) Shoe match with innerbox
- Cleaning shoe

6 7 8
5

(5) 0.5 pair right shoe wrapped and placed (6) Covering 0.5 pair of shoe (7) Left foot placed with lateral (8) Covering of shoe
inside innerbox exposed

9 10

(9) Final pack (10) Inner boxes packed in outer box

Packing Process