Course Code Course Name Credits

MEC404 Production Process II* 04

Objectives
1. To study sheet metal forming as well as mechanical behavior of stress system in metal forming
processes.
2. To Acquaint tobasic principles of design of jigs and fixtures
3. To give exposure to Non-traditional machining operations.
4. To acquaint with fundamentals of metal cutting and tool engineering

Outcomes: Learner will be able to…

1. Demonstrate understanding of metal cutting principles and mechanism
2. Identify cutting tool geometry of single point and multipoint cutting tool
3. Demonstrate various concepts of sheet metal forming operations
4. Demonstrate concepts and use of jigs and fixtures
5. Illustrate various non-traditional machining techniques
6. Illustrate concepts and applications of additive manufacturing

Module Details Hrs

Metal Cutting:
1.1 Features of machining processes, concept of speed and cutting, mechanism of chip
formation, concept of shear plane, chip reduction coefficient force analysis, Merchants
circle of cutting forces, expression for shear plane angle and coefficient of friction in terms
of cutting forces and tool angles, Merchants theory-original and modified, effect of various
1 16
parameters on cutting forces
1.2 Different types of dynamometers and their operations, Tool life definition, mechanism of
tool wear and measurement, preliminary and ultimate feature, factors influencing tool life
such as speed, feed, depth of cut, tool material, cutting fluids etc., Machinability, factors
affecting surface finish
Tool Engineering:
2.1 Cutting Tool geometry and definition of principles tool angles of single point cutting tools,
2.
Types of milling cutters and their geometry, Geometry of drill, broach 06
2.2 Specification & Selection of grinding wheel, dressing & truing and balancing of grinding
wheels
Sheet Metal Forming:
3.1 Sheet metal operations, Classification of presses, Types of Dies:, compound, combination,
3. 06
progressive, bending, forming and drawing dies, scrap strip layout, centre of pressure,
selection of die sets, stock guides, strippers
Jigs and Fixtures:
4. 4.1 Elements of Jigs and fixtures, principles of location, types of locating and clamping
06
elements, Drill bushes-their types and applications indexing devices, auxiliary elements,
Types of jigs, Milling fixture and turning fixture
Non-traditional Machining:
5.1 Ultrasonic Machining (USM), Abrasive Jet Machining (AJM),Water Jet Machining,
5. Electrochemical Machining (ECM),Chemical Machining (CHM)Electrical Discharge 06
Machining (EDM),Plasma Arc Machining (PAM),Laser Beam Machining (LBM),Electron
Beam Machining (EBM)

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 31

 Additive Manufacturing:
6.1 Historical Development , Fundamentals of Rapid Prototyping, Advantages of Rapid
Prototyping ,Additive Manufacturing (AM) Definition, Applications of AM parts, The
Generic AM process, Why use the term Additive Manufacturing, The Benefits of AM,
Distinction Between AM and CNC Machining, Other Related Technologies: Reverse
Engineering, CAE, Haptic based CAD, Classifications of AM / RP System: Liquid polymer
6. Systems, Discrete Particle Systems, Molten Material Systems, Solid Sheet Systems 08
6.2 New AM Classification Schemes as per ASTM F42 and ISO TC 261: Vat photo
polymerization, Powder bed fusion, Material extrusion, Material jetting, Binder jetting,
Sheet lamination and Directed energy deposition
6.3 Vat Photo Polymerization based AM / RP Systems: Principle of operation, Process,
materials advantages, disadvantages, and applications of 3D Systems’ stereo lithography
(SLA), CMET’S Solid Object Ultraviolet-Laser Printer (SOUP).

Assessment:

Internal Assessment for 20 marks:

Consisting Two Compulsory Class Tests
First test based on approximately 40% of contents and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the curriculum.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the curriculum
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

References

1. Tool Design by Donaldson

2. Machining Process by H.L. Juneja
3. Production Technology - HMT
4. Manufacturing, Engineering and Technology SI by Serope Kalpakjian, Steven R Schmid, Prentice
Hall
5. Fundamentals of Tool Design by ASTME
6. Metal cutting Theory & Cutting Tool Designing by V. Arshinov, G Alekseev
7. Principle of Metal cutting by Sen & Bhattacharya
8. Manufacturing science by Ghosh and Mallick
9. Production Engg by P.C.Sharma
10. Additive Manufacturing Technologies, Ian Gibson, D.W. Rosen, and B. Stucker, , 2nd Edition,
Springer 2015

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 32

 Course Code Course Name Credits
MEC405 Kinematics of Machinery* 04

Objectives:
1. To acquaint with basic concept of kinematics and kinetics of machine elements
2. To familiarise with various basic mechanisms and inversions
3. To study basics of power transmission

Outcomes: Learner will be able to…

1. Define various components of mechanisms
2. Develop mechanisms to provide specific motion
3. Draw velocity and acceleration diagrams of various mechanisms
4. Draw Cam profile for the specific follower motion
5. Analyse forces in various gears
6. Select appropriate power transmission for specific application

Module Details Hrs.

1.1 Kinetics of Rigid Bodies:
Mass M.I. about centroidal axis and about any other axis, Radius of Gyration,
D’Alembert’s Principle of bodies under rotational motion about a fixed axis and plane
motion, Application of motion of bars, cylinders and spheres only
Kinetics of Rigid bodies: Work and Energy
Kinetic energy in translating motion, Rotation about fixed axis and in general plane motion,
1 Work Energy Principle and Conservation of energy 10
1.2 Basic Kinematics:
Structure, Machine, Mechanism, Kinematic link & its types, Kinematic pairs, Types of
constrained motions, Types of Kinematic pairs, Kinematic chains, Types of joints, Degree
of freedom (mobility), Kutzbach mobility criterion, Grűbler's criterion & its limitations
Four bar chain and its inversions, Grashoff's law, Slider crank chain and its inversions,
Double slider crank chain and its inversions
2.1 Special Mechanisms:
Straight line generating mechanisms: Introduction to Exact straight line generating
mechanisms - Peaucillier's and Hart's Mechanisms, Introduction to Approximate Straight
2 06
line generating mechanisms- Watt's,Grasshopper mechanism, Tchebicheff's mechanisms
Offset slider crank mechanisms - Pantograph, Hook-joint (single and double).
Steering Gear Mechanism - Ackerman, Davis steering gears
3.1 Velocity Analysis of Mechanisms (mechanisms up to 6 links):
Velocity analysis by instantaneous center of rotation method (Graphical approach),
Velocity analysis by relative velocity method (Graphical approach) Analysis extended to
find rubbing velocities at joints, mechanical advantage (Graphical approach)
3 Velocity analysis of low degree complexity mechanism (Graphical approach), Auxiliary 10
point method
3.2 Velocity and Acceleration Analysis of Mechanism:
Velocity and Acceleration- analysis by relative method (mechanism up to 6 link) including
pairs involving Coriolis acceleration (Graphical Approach)
4.1 Cam Mechanism:
Cam and its Classification, Followers and its Classification, Motion analysis and plotting
of displacement - time, velocity-time, acceleration-time, jerk-time graphs for uniform
velocity, UARM, SHM, and Cycloid motions (combined motions during one stroke
4 06
excluded), Motion analysis of simple cams - R-R cam, D-R-R and D-R-D-R Cam operating
radial translating follower, Pressure angle

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 33

 5.1 Belts, Chains and Brakes:
Belts: Introduction, types and all other fundamentals of belting, Dynamic analysis –belt
5 tensions, condition of maximum power transmission 06
Chains: types of chains, chordal action, variation in velocity ratio, length of chain
Brakes: Introduction, types and working principles, Introduction to braking of vehicles
6.1 Gears and Gear Trains:
Gears- Introduction, types, Law of gearing, Construction of Involute and Cycloid gear
tooth profile, Details of gear terminology, involutes and cycloidal tooth profile, Interference
in involutes gears, Critical numbers of teeth for interference free motion Methods to control
6 10
interference in involutes gears, Static force analysis in gears - spur, helical, bevel, worm &
worm wheel
Gear Trains: Kinematics and dynamic analysis of simple and compound gear trains,
reverted gear trains, epi-cycle gear trains with spur or bevel gear combination

Assessment:
Internal Assessment for 20 marks:
Consisting Two Compulsory Class Tests
First test based on approximately 40% of content and second test based on remaining contents (approximately
40% but excluding contents covered in Test I)

End Semester Examination:

Weightage of each module in end semester examination will be proportional to number of respective lecture
hours mentioned in the syllabus.
1. Question paper will comprise of total six questions, each carrying 20 marks
2. Question 1 will be compulsory and should cover maximum contents of the syllabus
3. Remaining questions will be mixed in nature (for example if Q.2 has part (a) from module 3 then
part (b) will be from any module other than module 3)
4. Only Four questions need to be solved.

References:
1. Theory of Mechanisms and Machines by Amitabh Ghosh and A. Kumar Mallik
2. Theory of Machines and Mechanism by Uicker Jr, Garden Pennock & J.F. Shigley, OXFORD
University Press
3. Theory of Machines by P L Ballaney
4. Theory of Machines by S S Ratan
5. Kinematics of Machines by R T Hinckle, Prentice Hall Inc
6. Kinematics by V M Fairs, McGraw Hill
7. Mechanism Design: Analysis and Synthesis Vol I by A. Erdman and G N Sander, Prentice Hall
8. Kinematics and Dynamics of Planer mechanisms by Jeremy Hirsihham, McGraw Hill
9. Theory of Machines by W. G. Green, Bluckie & Sons Ltd

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 34

 Course Code Course Name Credits
MEL401 Data Base and Information Retrieval* 02

Objective:
1. To acquaint with data modelling/database design using the entity-relationship
2. To study use of Structured Query Language (SQL) and learn SQL syntax
3. To familiarise Graphical User Interface techniques to retrieve information from database
4. To study needs of database processing and controlling the consequences of concurrent data access

Outcomes: Learner will be able to…

1. Identify data models and schemes in DBMS
2. Demonstrate the features of database management systems and Relational database
3. Use SQL- the standard language of relational databases
4. Demonstrate understanding of functional dependencies and design of the database
5. Design graphical user Interface for specific application
6. Create visual software entities

Module Detailed Contents Hrs.

Introduction to Database Concept: What is a database?, Characteristics of database,
Example of database, File system V/s Database system, What is DBMS?, Users of database 02
01 system, Advantage of using an enterprise database, Concerns when using an enterprise
database, Data independence, DBMS systems architecture, Database administrator
Entity-Relationship Data Model:
02 Introduction, Benefits of Data Modelling, Types of Models, Phases of Database Modelling, 04
The Entity-Relationship (ER) Model, Generalisation, Specialization and Aggregation,
Extended Entity-Relationship (EER) Model
Rational Model and Algebra:
03 Introduction, Mapping the ER and EER Model to the relational Model, Data Manipulation, 04
Data Integrity, Advantages of Relational Model, Relational Algebra, Relational Algebra
Queries, Relational Calculus
Structured Query Language (SQL):
04 Overview of SQL, Data definition commands, set operations, aggregrate functions, null 04
values, Data manipulation commands, Data control commands, Views- using virtual tables in
SQL, Nested and complex queries
Introduction to Transactions Management and Co-currency:
Transaction concept, transaction states, ACID properties, Implementation of atomicity and
05 durability, Concurrent Executions, Serializability, Recoverability, 04
Co-currency Control: Lock-based, Timestamp-based, Validation-based protocols,
Deadlock handling, Recovery system, Failure classification, Storage structure, Recovery and
atomicity, Log based recovery, Shadow paging
Graphical User Interface: Murphy’s law of GUI design, Features of GUI, Icons and
graphics, Identifying visual cues, clear communication, colour selection, GUI standard,
planning GUI Design Work
Visual Programming:
06 06
Sharing Data and Code: Working with projects, introduction to basic language, Using inbuilt
controls and ActiveX controls, creating and using classes, introduction to collections, usinf
and creating ActiveX components, dynamics data exchange, Object linking and embedding,
Creating visual software entities: Working with text, graphics, working with files, file
management, serial communication, multimedia control interfaces

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 35

Assessment:

Term Work:
Assign minimum two case studies for each student. On their case studies following exercises to be performed
1. Problem Definition and draw ER/EER diagram
2. Design Relational Model
3. Perform DDL operation
4. Perform DML and DCL operations
5. Design Forms using Visual programming
6. Retrieve the information through GUI.

Distribution of Term work Marks

Laboratory work 40 Marks
Attendance 10 Marks

End Semester Practical/Oral Examination:

1. Practical examination of 2 hours duration followed by viva to be conducted by Pair of Internal and
External Examiner based on contents
2. Evaluation of practical examination to be done by examiner based on the printout of
students work
3. Distribution of marks
Practical examination: 40 marks
Viva based on practical examination 10marks

4. Students work along with evaluation report to be preserved till the next examination

Reference Books:
1. Database Management Systems, G K Gupta, McGraw – Hill
2. Database System Concepts, Korth, Slberchatz, Sudarshan, 6thEdition, McGraw – Hill
3. GUI Design for dummies, IDG books
4. Visual Basic 2005, How to program, Deitel and Deitel,3rdEdition, Pearson Education
5. SQL and PL/SQL for Oracle 10g,Black Book, Dr P S Deshpande, Dreamtech Press
6. Introduction to Database Management, Mark L Gillenson, Paulraj Ponniah, Wiley
7. Oracle for Professional, Sharaman Shah, SPD.
8. Database Management Systems, Raghu Ramkrishnan and Johannes Gehrke, TMH
9. Fundamentals of Database Management System, Mark L Gillenson, Wiley India

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 36

 Course Code Course/Subject Name Credits
MEL402 Fluid Mechanics* 1

Objectives:
1. To study measurement as well as calibration principles
2. To practically verify the concepts learnt in theory course

Outcomes: Learner will be able to…

1. Calibrate different gauges
2. Measure hydrostatic forces
3. Verify the Archimedes Principle
4. Calibrate Venturimeter, Orificemeter and Pitot tube
5. Verify the Bernoulli’s Principle
6. Read manometers and maintain them.

(a) List of Experiments: Any 6 experiments to be performed.

Expt no Experiment Hrs
1 Calibration of Pressure Gauges 2
2 Measurement of Hydrostatic Pressures 2
3 Verification of Archimedes’ Principle 2
4 Calibration of Venturimeter/ Orificemeter/Nozzlemeter/ Pitot tube 2
5 Determine the friction factor for Pipes 2
6 Determination of major and minor losses in Pipe systems 2
7 Verification of Bernoulli’s Equation 2
8 Experiment on Laminar flow in pipes 2
9 Calculation of Lift and Drag over an aerofoil 2
10 Determine the pressure profile over an aerofoil 2

(b) Mini Project: A mini project along with a brief report in which a group of students (maximum 4) will
design/ fabricate/ assemble a unit or software based simulation to demonstrate any principle in Fluid
Mechanics.

Assessment:
Term work Mark distribution will be as follows:
Laboratory work 15 marks
Mini Project 05 marks
Attendance 05 marks

End Semester Practical/Oral Examination:

1. Pair of Internal and External Examiner should conduct practical/viva based on contents. Distribution
of marks for practical/viva examination shall be as follows:
Practical performance 15 marks
Viva 10 marks
2. Evaluation of practical examination to be done based on the experiment performed and the output of
the experiment during practical examination
3. Students work along with evaluation report to be preserved till the next examination

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 37

 Course Code Course Name Credits
MEL403 Industrial Electronics* 01

Objectives
1. To study operational characteristics of various electrical and electronics components
2. To study microcontroller based applications and its programming

Outcomes: Learner will be able to…

1. Demonstrate characteristics of various electrical and electronics components
2. Develop simple applications built around these components
3. Identify use of different basic gates
4. Identify and use digital circuits for industrial applications
5. Built and demonstrate basic parameter measurement using microcontroller
6. Test and Analyse speed-torque characteristics of electrical machines for speed control.

List of Experiment: Minimum six from 1-9 and four from 10-15, in all minimum ten experiments need to
be performed

Sr No Detailed Contents
1 MOSFET / IGBT as a switch
2 V-I characteristics of SCR
3 Triggering circuit of SCR (UJT)
4 Full wave Rectifier using SCR
5 Single phase Bridge inverter with rectifier load
6 OPAMP as integrator
7 555 timer as astable multivibrator
8 Implementing study of gates and Logic Operations like, NOT, AND, OR
9 Realization of basic gates using universal gates
10 Light dimmer circuit using Diac-Triac
11 Speed control of DC motor
12 Speed control of induction motor
13 Simple programs using microcontroller
Simple microcontroller based application like Temp Measurement/ Speed Measurement
14
using Proximity Sensor/ Piezoelectric Actuator Drive
15 Microcontroller based speed control for Induction Motor
Learners (in a group) may be encouraged for Project Based Learning. Appropriate Weightage may be
given in term work assessment

Assessment:

Distribution of marks for term work

Laboratory work 20 Marks
Attendance 05 Marks

End Semester Practical/Oral Examination:

1. Pair of Internal and External Examiner should conduct practical/viva based on contents
2. Distribution of marks for practical/viva examination shall be as follows:
Practical performance 15 marks
Viva 10 marks
3. Evaluation of practical examination to be done based on the experiment performed and the output of the
experiment during practical examination
4. Students work along with evaluation report to be preserved till the next examination

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 38

Course Code Course Name Credits
MEL 404 Kinematics of Machinery* 01

Objectives:
1. To familiarise with various mechanisms and inversions
2. To acquaint with basics of power transmission systems

Outcomes: Learner will be able to…

1. Draw velocity diagram by instantaneous center method
2. Draw velocity and acceleration diagrams for four bar mechanism by relative method.
3. Draw velocity and acceleration diagrams for Slider crank mechanism by relative method
4. Draw Cam profile for the specific follower motion
5. Plot displacement-time, velocity-time, acceleration-time cam profiles
6. Develop and build mechanisms to provide specific motion

Term Work: (Comprises a and b)

a) List of Experiments
Sr No Details Lab
Session
Analysis of velocity of mechanisms by Instantaneous Center of Rotation – 3 to 5
1 2 Hrs
problems
2 Analysis of velocity of mechanism by Relative method – 3 to 5 problems 4 Hrs
3 Analysis of Velocity & Acceleration of mechanism by Relative method – 3 to 5 problems 4 Hrs
Motion analysis and plotting of displacement–time, velocity-time and acceleration-time, 4 Hrs
4
jerk-time and layout of cam profiles - 2 to 3 problems
Mini project on design and fabrication of any one mechanism for a group of maximum
5 6 Hrs
4 students
b) Assignments: Minimum two problems on each of the following topics:
i) Brakes
ii) Chains and belts
iii) Gear and gear trains

Distribution of marks for Term Work shall be as follows:

Laboratory work : 15marks.
Assignments : 05 Marks
Attendance : 05 marks.

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 39

 Course Code Course/Subject Name Credits
MEL405 Machine Shop Practice – II* 2

Objectives:
1. To familiarise with basic machining processes.
2. To Acquaint to various machining operations and machine protocols

Outcomes: Learner should be able to ….

1. Operate lathe machine,
2. Perform shaping operations
3. Perform finishing operations on grinding machine
4. Perform milling operations.
5. Perform precision turning
6. Perform drilling and threading operations.

Module Details Hrs

One composite job consisting minimum four parts employing operations on lathe
like precision turning screw cutting, boring etc.
1 48
This job shall involve use of shaping, milling and grinding operations

Term Work:
1. Composite job mentioned above
2. Complete Work-Shop Book giving details of drawing of the job and time sheet

The distribution of marks for Term work shall be as follows:

Job Work with complete workshop book ……. 40 marks
Attendance ……. 10 marks

End Semester Practical Examination:

Pair of Internal and External Examiner should conduct practical/viva based on contents.
Practical examination will be held for 4 hours.
Job shall consist of minimum four operations such as precision turning, boring, screw cutting, drilling, milling,
shaping, grinding etc.

University of Mumbai, B. E. (Mechanical Engineering), Rev 2016 40