Service Workshop Manual Kodiagq 2017 > Kodiag 2019 > General body repairs, interior Edition 04.2018 Service Department. Technical Information‘sxo0a ® Service List of Workshop Manual Repair Groups Repair Group 68 - Interior equipment 69 - Passenger protection 70 - Trim, insulation 72- Seat frames 74 - Seat - padding, covers Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved No reproduction without prior agreement from publisher. Copyright © 2018 SKODA AUTO a. s. D4Bg06DFFS8Kodiaq 2017 > , Kodiag 2019 > General body repairs. interior - Edition 04.2018 sxoo. ® 68 - Interior equipment 69 32 33 34 4 4a 42 5 5A 52 Passenger protection ...........0.- 24 22 23 34 32 33 34 35 44 42 54 52 53 Contents ‘Storage areas/covers Removing and instaling the steering column trim panel Removing and installing the steering column trim panel Removing and installing the glove compartment Equipment . ‘Summary of components - sun visor... Removing and installing the sun visor Removing and installing the recessed handles of the roof Centre console z ‘Summary of components - Centre console’ Removing and installing centre console trim in front footwell Removing and installing centre console Removing and installing the bracket for the centre console Front armrest eee Removing and installing front armrest, Removing and installing the top part of the armrest Interior rear-view mirror. ‘Summary of components - Interior rear-view mirror Removing and installing the interior rear-view mirror Seatbelts . Overview of fitting location - “Seat belts and fixing points ‘Summary of components - three-point seatbelt front ‘Summary of components - rear outer three-point seat belt ‘Summary of components - rear middle three-point seat belt Removing and installing the front three-point seat belt. Removing and installing the rear three-point seat belt Removing and installing front belt guide. . Removing and installing the front seat belt buckle Removing and installing the rear seat belt buckle Inspect seat belts Test sequence . ‘Special instructions for the belt tensioner ‘Storage, transport and disposal of airbag, belt tensioner and battery soparation units (pyrotechnical components) Airbag system Installation location overview - airbag system General safety instructions Additional safety instructions for head airbag Storage, transport and cisposal of airbag, belt tensioner and battery separation units (pyrotechnical components). Exchanging pyratechnical, mechanical and electrical components of the restraint system after an accident Airbag control unit Removing and installing the airbag control unit J234 After replacement, configure the contra! unit Airbag on driver side ‘Summary of components - Airbag on driver side Removing and installing airbag on driver side with igniter Removing and installing restoring ring with slip ring (coil spring) intents I‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 6 61 62 63 7 TA 72 73 74 8 a4 82 9 94 92 10 10.4 10.2 10.3 10.4 70 - Trim, insulation 1 14 2 24 3 34 32 33 34 4 44 42 43 5 54 52 53 54 55 58 6 61 62 63 64 65 66 67 7 7A 72 Airbag front passenger side ‘Summary of components - Airbag on front passenger side Removing and installing airbag unit on front passenger side with igniter . Removing and intaling key-operated switch for deactivating the front passenger side airbag Side airbags Summary of components -front side airbag. ‘Summary of components - side airbag rear Removing and installing front side airbag with igniter Removing and installing rear side airbag with igniter Head airbags ‘Summary of components - head airbag Removing and installing head airbag with igniter Knee airbags . . Summary of components - knee airbag Removing and installing airbag unit with igniter Crash sensors for airbag Removing and installing the crash sensor for front airbag on driver side G283 Removing and installing the crash sensor for side airbag G17 | G180 Removing and installing the crash sensor for side airbag rear G256 / G257 Removing and installing seat occupancy detection Front door trim panels f Removing and installing the front door trim panel Rear door trim panels Removing and installing the rear door trim panel Dash panel ‘Summary of components - dash pane! Removing and installing the decorative trim of the dash panel Removing and installing the dash panel Removing and installing dash panel vents in the dash panel Cross member for dash pane! ‘Summary of components - cross member for dash panel Removing and installing the cross member for the dash panel Removing and installing crash strut Interior trim panels... Removing and installing A-pillar tim panel Removing and installing B-pillar trim panel Removing and installing trim panel of pillar G . Removing and installing D-pillar trim panel Removing and installing door sill panel Removing and installing foot rest Luggage compartment trim panels ‘Summary of components - luggage compartment side trim panel ‘Summary of components - bottom trim panel for tailgate ‘Summary of components - top trim panel for tailgate Removing and installing the bottom trim panel for the tailgate Removing and installing the top trim panel for the tailgate Removing and installing luggage compartment side trim panel Removing and installing lock carrier trim Roof trim panels... : Summary of components - Moulded headliner Removing and installing moulded headiiner 82 82 82 54 55 55 38 56 58 60 60 61 65 65 66 68 68 69 "1 72 74 74 74 76 76 78 78 78 82 a7 89 89 89 93 95 95 98 . 101 102 103 104 106 108 107 108 109 110 1 113, 15 15 115 HL Contents:sxoo. Kodiag 2017 ~ , Kediag 2019 ~ ® General body repairs. interior - Edition 04.2018 72 - Seat frames 118 1 Front seats . veces ceceeees - 118 41 Removing and instaling front seat. cece MB 4.2 Removing and installing the handle for the seat height adjuster... 120 4.3 Removing and installing seat height adjustment 122 4.4 Removing and installing the seat trim panel on the tunnel side 123 4.5 Removing and installing lumbar support adjustment 124 4.6 Removing and installing front lumbar support frame. . ve +. 124 4.7 Removing and installing the front backrest. ve ce : + 126 1.8 Removing and installing the headrest ......... cote tiereeeeeeeees 126 1.9 Removing and installing the headrest UIde ... ee eeeeeeeee 126 2 Rearseats ... - veeeees +. 128 2.4 Summery of components - Seat bench / individual seats. oor 128 2.2 Removing and installing the rear seat bench / individual seats 130 2.3. Removing and installing backrests 135 74 - Seat - padding, COVErS «6... eee cece cree etree eee e nett 138 1 Covers and upholstery of the front seats oe. cece cee seeeeeeeeeeeeee eee nees 138 4.1. Removing and instaling cover and seat upholstery... cesta 138 1.2 “Removing and installing cover and backrest upholstery ..... . cece 140 1.3 Summany of components -seatheating element ........... ween 144 1.4 “Summary of components - backrest heating element 145 2 Rear covers and seat upholstery . 146 2.4 Removing and instaling the cover and the upholstery cee : 146 2.2 Removing and installing the seat heating element... cece 156 2.3 Removing and.installing the backrest heating element ................0005 156‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 IV comentssxoo. Kodieq 2017 » , Kodieg 2019 > ® General body repairs. interior - Edition 04.2018 a] Interior equipmen 1 Storage areas/covers (SRLO01224; Edition 04.2018) >“1.1 Removing and installing the steering column trim panel’, page 1 = “1.2 Removing and installing the steering column trim panel”, iat en = "1.3 Removing and installing the glove compartment. page 2 14 Removing and installing the steering column trim panel Removing = Slacken the fixing lever of the steering wheel adjustment = Slide out and swivel downwards the steering column — Loosen the steering column trim panel, e.g. with disassembly wedge -3408- , from the supports in direction of arrow =A. = Loosen trim panel from the supports on the bottom trim panel ~ arrows -B., = Start by unclipping the lower section of the frame under the dash panel insert = Swivel out the upper section of the frame from the pins of the decorative trim of the dash panel to the front and pull out. — Remove the upper section of the steering column trim panel upwards. Installing — Installation is carried out in the reverse order. 1.2 Removing and installing the steering column trim panel Removing — Remove steering wheel > Chassis, axles, steering; Rep. gr. 48 ; Steering wheel, removing and installing steering wheel . — Remove top steering column trim panel ving and installing the steering column trim par ef page 4 1. Storage arsastooves 1‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 ~ Unscrew the screws -2- from the bottom section of the steering column trim panel -1- (1.5 Nm). ~ Loosen the bottom part of the steering column trim panel -1- from the supports. Installing —_ Installation is carried out in the reverse order. 13 Removing and installing the glove com- partment 21.3.1 Glove compartment on front passenger side”, page 2 3¢'13.2.¢i0ve compartment on tonk pssongor sie - top" pene 1.3.1. Glove compartment on front passenger side Removing ~ Remove screws -2-(1,5.Nm). ~ Detach the glove compartment -3- from the dash panel. Detach the control for the top glove compartment -1- (depend- ing on vehicle equipment), — Detach intake hose for AC glove compartment — Swing out the glove compartment (the electrical wiring har- ‘ness of the Infotainment control unit only allows partial swing- ing) = Cut the electrical harness wiring harness of the Infotainment Control unit attached to the dash panel cross member. = Remove infotainment control unit > Communication; Rep. or. 91 ; Infotainment system; Removing and installing control unit for information electronics 1 - J794- — Detach the plug from the glove compartment light. = Disconnect other plugs, if applicable (depending upon vehicle equipment) = Remove glove compartment from vehicle. 2 Rep. 0:68- Interior equipmentsxona Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018. Installing = Installation is carried out in the reverse order. T] note Before the installation, check all the fixing elements for damage, if necessary replace. 1. Storage weastoves 3‘sxona Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018 1.3.2. Glove compartment on front passenger side - top Removing = Remove vents ="3.4 Removing ang installing dash panel vents in the dash Banel’, page 87. = Remove damping -4- — Remove caps = Unscrew screws: = Disconnect opening mechanism for glove compartment on front passenger side. — Pull glove compartment upwards out of the dash panel, Installing = Installation is carried out in the reverse order. 4. Rep. 0:08- Intevor equipment‘sKo0/ Kodiaq 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018 2 Equipment > 2.1 Summary of components - sun visor’, page 5 =2.2 Removing and instaling the sun visor, pages "2.3 Removing and installing the recessed handles of the roof’ page 6 24 Summary of components - sun visor 1.- Mounting bracket for right sun visor Removing = Unelip sun visor (Pos. 3) from mounting bracket. = Push out the cap (Pos. 2) thereby unlocking the ‘expansion clips of the mounting bracket. = Swivel the mounting bracket out of the roof reinforcement. Installing = Installation is carried out in the reverse order. 2. Disassemble cap for mount- ing bracket for sun visor 3-Sun visor 4 - Securing clip for mounting bracket for sun visor left Removing and installing 2.2 Removing and installing the sun visor’, page 5 5 - Caps for mounting bracket for sun visor left 2.2 Removing and installing the sun visor Removing = Fold sun visor forwards. 2.Ecuipment 5sxona ® Kodiag 2017 > , Kodiag 2019 = General body repairs, interior - Edition 04.2018 = Unhook sun visor -2- from centre retainers -1-. = Unclip cover caps -3-.on sun visor retainer. [E) Nove In the following steps, make sure that the flat release pliers with longer jaws, €.g. -T10556-, are inserted in the centre of the cle. = Use the flat release pliere with longer jaws to unlock the front ci 3: on the sun visor retainer <> fom the suppor inthe iy. = Keep the aun visor taut to avoid the clip lacking again unin- tentionally. — Use the release pliers to unlock the rear clip -3- on the sun visor retainer -1- from the support in the body. ~ Carefully take the sun visor -2- with the sun visor retainer -3- downwards out of the support in the body and remove the transport retainer. Installing (B) noe Before installation, check the clio connections for damage and replace if necessary. = Clip the front clips on the sun visor retainer into the support in the boay. — Clip the rear clips on the sun visor retainer into the support in the body. — Check that both clips are fully engaged in the body. 23 Removing and installing the recessed handles of the roof Removing ~ Fold down the recessed handle clips -1- in direction of arrow -A.. = Release clamps - 3 - with tool - 4 -. e.g. T10517 , -T10518- ,- T10518A. or pliers -T10558- -arrows B- and detach recessed, handle from roof reinforcement. - and remove both spreader © ep. o.08- Intrior ecuipmentsxona Kodiag 2017 > , Kodiag 2019 > @ General body repairs, interior - Ecition 04.2018 Installing = Slide recessed handle roof profile ~The expansion clamps -3- must lock in the opening, = Press spreader clips “1 into the expansion clamps -3- @) Note © Ensure that the spreader clips -1- are fully pressed in. The expansion clamps -3- spread apart when pressed into the spreader clips -1- into the openings provided in the 2.Ecuipment 7sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 3 Centre console ='3.1 Summary of components - Centre console", page 8 ="3.2 Removing and installing centre console trim in front foot- wall, page 9 23.3 Removing and installn sole", 4 2+ Armrest Removing and installing 34.1 Removing and install front armrest’, page 13 8 ep. g.68- Intrior ecuipmentKodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018 3.2 Removing and installing centre console trim in front footwell 1- Trim panel centre console Removing = Unscrew screw -2- — Slide trim out of the cen- } tre console Installing = Installation is carried out in the reverse order. 2-Screw Tightening torque: 1.5, Nm. 2. centreconsate 9sxo0a Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018 3.3 Removing and installing centre console Removing = Removing trim panel of front centre console = "3.2 Removing and installing centre console trim in front footwell’, page. ~ Remove gearshift knob with collar -1- Rep. gr. mechanism Shift = Unolip the gearshift knob trim panel. Remove trim panel with switch unit > Electrical System: Rep. gr. 96 ; Controls; Installation location overview - controls in the centre console = Disconnect plug connections (depending upon vehicle equip- ment). = Remove screws -3- (1,5 Nm). 10 eo. 9.68 Interior equipmentRemove controls for heating and air conditioning system = Heating, Air Conditioning: Rep. gr. 87 ; Control and display unit; Removing and installing control and display unit Remove switch unit beneath trim for heating and air condi- tioning controls = Electrical System; Rep. gr. 96 ; Controls; Installation location overview - controls in dash panel Remove rear trim panel -8- Disconnect plug for 12V socket (depending on vehicle equip- ment). Remove vents -6- “3.4.3 Removing and installing rear centre vent’, page 8 Remove trim of controls -7- (depending on vehicle equipment) = Electrical System; Rep. gr. 96 ; Controls; Removing and installing switch with control of the heated rear seat -E128-/- E129- Disconnect the plug connections. Release screws - 9 and 4- (1.5 Nm). ‘Slide rear trim for armrest -5- out to the rear. ‘sKo0/ Kediag 2017), Kodiag 2019 ~ ® General body repairs, interior Edition 04.2018 3.Cenireconsole 141‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 ~ Remove armrest 4 Removing and installing front armrest’, page 13 . - Remove screws - 1,2 and 3- (1.5 Nm). = Tip up centre console and slide it out to the rear and upwards (above the shift lever) Installing — Installation is carried out in the reverse order: 3.4 Removing and installing the bracket for the centre console Remove the bracket for the centre console Remove the centre console "3.3 Removing and installing centre cor page 10 . Unscrew nuts (Pos. 1) (8 Nm). = Remove bracket from vehicle. Installing = Installation is carried out in the reverse ordi 12.0. 7.68 Interior equipmentsKo Kodiag 2017 > , Kodiag 2019 > @ General body repairs, interior - Ecition 04.2018 4 Front armrest 2°4.1 Removing and installing front armrest’, page 13 3542 Removing and instaling the top part ofthe armrest’. pane 4A Removing and installing front armrest Removing — Remove rear armrest i = Remove screws -2- (6 Nm). — Slide armrest -1- back. Installing = Inetallation is carried out in the reverse order. 4.2 Removing and installing the top part of the armrest 4.Frontamrest. 13sxona ® Kodiag 2017 > , Kodiag 2019 = Goneral body repairs, interior - Edition 04.2018 Removing = Unclip bottom part of the armrest -2- with e.g. removal Wedge -3409- ~ Rul the top pat ofthe armrest -1- forward out of fe bing Installing = Before sliding on the top part of the armrest, apply grease to the sliding areas. = Slide top part of armrest backwards onto the tubing. ~ Clip on the bottom part of the armrest. 14 60.97.68 Interior equipmentsxona Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018. 5 Interior rear-view mirror = 1 Summary of components - Interior rear-view mirror’, pags "5.2 Removing and installing the interior rear-view mirror’, page iv 5.1 ‘Summary of components - Interior rear- view mirror imiror. page 15, ~ ‘ear-view mirror without front camara for drver assistance Sys~ fems R242 "page 16 1 - Retaining plate Retaining plate for mir- ror holder. | Glued to windscreen, 2.- Interior rear-view mirror With manual enti-dazzie funetion Removing and installing 25.2.1 Removing and installing manual anti. mirror’, page 17. 8. Interior earsiew minor 15sxona Kodiag 2017 > , Kodiag 2019 = General body repairs, interior - Edition 04.2018 5.1.2 Summary of components - automatic anti-dazzle interior rear-view mirror without front camera for driver assistance systems - R242- 1 - Cover for cable guide 2 - Retaining plate 2 Glued to windscreen, Gluing on 3 - Front cover For mirror holder. 4 - Interior rearview mirror 2 Removing and installing 16 0.97.68 Interior equipmentsxona Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018. 5.1.3 Summary of components - automatic anti-dazzle interior rear-view mirror with front camera for driver assistance systems - R242- 1 - Front camera for driver as- sistance systems - R242- = Electrical system; Rep. gr. 96 ; Front cam- era for driver assistance systems 2 Retaining plate Glued to windscreen, 2 Glue on = 5.2.3 Gluing the re- ‘zing plate for auto- or rearview mirror, page 21 3 - Front right cover 4-- Front left cover 5 - Interior rearview mirror Removing and installing 35.2 Removing and ine Stalling the interior rear- x x $ 6 - Cover for front camera 5.2. Removing and installing the interior rear-view mirror 2°5.2.1 Removing and installing manuel anti-dazzle interior rear- view mirror’, page 17 ='5.2.2 Removing and installing automatic anti-dazzle interior rear-view mirror’, page 19 25.2.3 Gluing the retaining plate for automatic anti-dazzle inte- orrearview miner’ page 21 5.2.1 Removing and installing manual anti- dazzle interior rear-view mirror Removing — Rotate the interior mirror -2- by 90° ('/4 turn) -arrow- = Remove the interior mirror -2- from the glued-on retaining plate a 8. Interior earsiew minor 17sxona ® Kodiag 2017 > , Kodiag 2019 > Goneral body repairs, interior - Edition 04.2018 Installing CF) ee + ene nto neon snaps ae + Retaining plate is glued on by the manufacturer with special technology and cannot be used in workshop conditions. Installation is carried out in the reverse order. 18 0.7.68 nteror equipmentsxona Kodiag 2017 > , Kodiag 2019 > @ General body repairs, interior - Ecition 04.2018 5.2.2 Removing and installing automatic anti- dazzle interior rear-view mirror Removing Vehicles without front camera for driver assistance systems - R242. — Carefully push the cap -1- out of the bracket -2. Carefully push the cover for the cable guide -3- out of the in- terior mirror -4-. Vehicles with front camera for driver assistance systems - R242- = Carefully push the caps -3- and -4. sideways out of the interior mirror -4- — Carefully push the cover of the front camera for driver assis tance eystems- 242-2" out the interer ninot-1- and Foot im. All vehicles = Disconnect electrical plug connection -2- for interior mirror = Guide screwdriver © 4.5 mm into the gap. = Turn the interior rear-view mirror -1- counterclockwise by 20° and remove downwards. T] note Ensure that the screwdriver is inserted when turning. But do not use the screworiver as a lever. 5. Interior earsiew miror 19sxona ® Kodiag 2017 > , Kodiag 2019 = General body repairs, interior - Edition 04.2018 Information about sensor for rain and light detection is provided in the Workshop Manual - Electrical system= Rep. gr. 92; Wind- screen wiper system; Removing and mstalling sensor for rain and light detection. Installing T) noe Before installation, check the clio connections for damage and replace if necessary. Fit mirror -2- at an angle of 20° counterclockwise on retaining plate - T] vote Ensure the mirror is seated parallel to the retaining plate. 20 eo. a7.68- Interior equipmentx00 Kodieq 2017 » , Kodieg 2019 > ® General body repairs, interior - Edition 04,2018 = Connect the plug connection. = Rotate the mirror -2- clockwise -arrow- unti it audibly locks into the retaining plate Further installation occurs in reverse order. 5.2.3 Gluing the retaining plate for automatic anti-dazzle interior rear-view mirror B) Note The windscreen does not have to be repaired if the repair pro- cedure described is followed. © The old fallen-off mirror holder can also be reused. Preparing windscreen — Remove all residues of adhesive and primer down to the ce- ramic layer. — Clean the bonding surface with cleaning solution - D 009 401, 8. Interior earsview minor 21‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 = Leave to “dry for approx. 10 minutes, Apply glass/paint primer - D 009 200 02- to the glass ceramic layer. = Then leave to dry: min. 10 minutes to max. 1 hour. Preparing the fallen-off retaining plate ~ Remove adhesive residues mechanically: # Grind the bonding surface “wet on wet" with very fine sandpa- peer (800-1200 grain) until the bonding surface is completely covered by water. # Then clean with cleaning solution - D 008 401 04- # Leave to “dry’ for approx. 10 minutes. + Apply plastic primer - D 822 150 At- to the bonding surface of the retaining plate. # Then leave to dry again: min. 10 minutes to max. 1 hour. Gluing on the retaining plate = Apply 2-component polyurethane adhesive - D 180 KD2 A1- directly to the ground and cleaned bonding surface -1 The diameter of the adhesive bead should be approx. 2.5 mm to 3.0 mm. - Immediately after application, press the retaining plete onto the windscreen -2. — Centre the retaining plate in its specific position on the ceramic layer and secure with adhesive tape, Cleaning and removing excess adhesive — Carefully remove the adhesive tape 0.5 - 1 hour after gluing (on the retaining plate. — Wipe off any soft excess adhesive around the edges with 2 ‘small spatula, - Remove excess adhesive with primer applicator and a cloth soaked in cleaning solution - D 009 401 04- fw Note ‘Only install the interior mirror 2.5 hours after gluing on the retain- ing plate, 22 69.97.69 Interior equomentsxoo Kodiaq 2017 > , Kodiag 2019 > ® General body repairs. interior - Edition 04.2018 Passenger protection 1 Seat belts 21.1 Overview of fiting location - Seat belts and fixing points” page 23 26 = "1.3 Summary of components - rear outer three-point seat belt”, age 27 = 1.4 Summary of components - rear middle three-point set belt” page 28 31.5 Removing and installing the front three-point seat belt” Page 29 2 smoving and installing the rear three-point . page 31 "1.7 Removing and installing front belt guide’, page 33 = "4.8 Removing and installing the front seat belt buckle” page 33 = "4.9 Removing and installing the rear seat belt buckle’, page 35 14 Overview of fitting location - Seat belts and fixing points = "4.1.4 Seat belts and fixing points - 5 seats", pagel23 = "1.1.2 Seat belts end fixing points - 7 seats", page 25 1.4.4 Seat belts and fixing points - 5 seats 1.searbats 23sxona Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018 4 - Remove rear outer belt end fitting Removing and installing 21,6 Removing and in- Stalling the rear three- point seat belt’ page 31 2- Automatic belt retractor 2 Forrear outer three- point seat belt. Removing and installing = "4.3 Summary of com- ponents - rear outer three-point seat belt’ page 27. 3 - Automatic belt retractor For rear middle three- Point seat belt. 2 Removing and installing 21.6 Removing and in- ‘stalling the rear three- point seat belt’ page 31. 4- Remove rear outer belt end fitting Removing and installing ="1.6 Removing and in- ‘Stalling the rear three- 5 - Middle belt buckle 1D Forrear outer thre point seat belt. Removing and installing = "1,9 Removing and in Stalling the rear seat belt buckle’, page 35. 6 - Automatic belt retractor Removing and installing 7 - Rear belt end fitting Removing and installing = 1.9 Removing and installing the rear seat belt buckle", page 35 8 - Front automatic belt retractor Removing and installing = “1.5 Removing and installing the front three-point seat belt’ 9 9 - Front belt end fitting 2 Removing and installing = “1.5 Removing and installing the front three-point seat belt’, page 29, 10 - Front automatic belt retractor Removing and installing = “1.5 Removing and installing the front three-point seat belt’, page 28 11 - Front belt end fiting 2 Removing and installing = “1.5 Removing and installing the front three-point seat belt’, page 20 12- Front seat belt buckle 2 Removing and installing = “1.8 Removing and installing the front seat belt buckle”, page 33 . 24 ep. an69- Passenger protection‘sKo0/ Kodieq 2017 » , Kodieg 2019 > ® General body repairs, interior - Edition 04,2018 1.1.2 Seat belts and fixing points - 7 seats 1 - Automatic belt retractor For rear outer three- point seat belt. Removing and installing 31.6.1 Removing and installing the rear outer three-point seat belt page 31. 2 Remove rear outer belt end fitting 3- Remove rear outer belt end fitting 4- Automatic belt retractor For rear outer three- point seat belt. Removing and installing 31.6 Removing and in= Sialing the rear three: point seat belt’, page 31 5 - Belt buckle Removing and installing = "1.9 Removing andin- stalling the rear seat belt buckle”, page 35. 6 - Rear belt buckle - 2nd row Removing and installing = "1.9 Removing and in- stalling the rear seat belt : ne 7 - Rear belt buckle - 3rd row 2. Removing and installing 211.8 Removing and in- f) buckle’, page 35. 8 - Automatic belt retractor - 2nd row Removing and installing = “1.6 Removing and installing the rear three-point seat belt”, page 34 9 - Remove rear outer belt end fitting | Removing and installing =“ it i it 10 - Automatic belt retractor - 2nd row Removing and installing = “ it it 14 - Rear outer belt end fitting - 2nd row |. Removing and installing = “1.6 Removing and installing the rear three-point seat belt’, page 31 12 Belt buckle - 2nd row Removing and installing = “1.2 Removing and installing the rear seat belt buckle”. page 35 13 - Automatic belt retractor - 1st row Removing and installing = “1.5 Removing and installing the front three-point seat belt’, page 29 14 Front belt end fitting - 1st row Removing and installing = “1.5 Removing and installing the front three-point seat belt’, page 29 1.searbats 25sxona Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018 15 - Automatic belt retractor - 1st row 2 Removing and installing = “1.5 Removingsandbinstalling the frontithree-point seat bell, paige 20 16 - Front belt end fitting - 1st row Removing and installing > “1.5 Removing and installing the front three-point seat belt’, page 29 . 17 - Front seat belt buckle 2 Removing and installing > “1.8 Removing and installing the front seat belt buckle”. page 33 . 12 Summary of components - three-point seatbelt front 1-Screw D Ifremoving as a result of fan accident when the ‘seat belt was attached, replace the screw. @ Tightening torque: 40 Nm. 2 - Belt end fiting Removing and installing 21.5 Removing and in- stalling the front three- page 20 3 - Body-bound rivet 4--Front belt guide Removing and installing Sialigttont botnet page 33 Note the correct instal- lation position when in- stalling, 5 - Screw 1D fremoving as a result of ‘an accident when the ‘seat belt was attached, replace the screw. Tightening torque: 40 Nm. 6 - Screw @ Ifremoving as a result of ‘an accident when the ‘seat belt was attached, replace the screw. @ Tightening torque: 20 Nm. 7 - Guide deflection fiting 8 - Seat belt height adjuster Removing and installing = “1.7 Removing and installing front belt guide", 33 Always replace after activating the belt tensioner with the seatbelt fastened. 9 - Automatic belt retractor D_ Removing and installing > “1.5 Removing and installing the front three-point seat belt’, page 29 . 1D In vehicles with control unit for front left belt tensioner - J854- or control unit for front right belt tensioner - J855-, the components must be adapted to the airbag control unit - J234- after the seat belt has been 26 0. ar69- Passenger protectionKodieq 2017 » , Kodieg 2019 > ® General body repairs. interior - Edition 04.2018 replaced = Targeted faulttnding. = Targeted feutsinding has already started, update test plan “1S Airbag’. 10-Serew 2. Ifremoving as a result of an accident when the seat belt was attached, replace the screw. @ Tightening torque: 40 Nm. 1.3 ‘Summary of components - rear outer three-point seat belt 1 - Automatic belt retractor with belt tensioner or without belt tensioner Removing and installing 31.6.1 Removing anc installing the.rear outer three-pointseat belt page 31. 2-Serew @ After an accident with the seat belt fastened, replace the bolt. 1D Tightening torque: 40 Nem. 3 Top deflection fiting 4- Seat belt 5 - Remove rear outer beltiend fitting Removing and installing = "1.6.1 Removing ang installing the rear outer three-point seat belt pass 1.searbets 27sxona Kodiag 2017 > , Kodiag 2019 > General body repairs, interior - Edition 04.2018 14 Summary of components - rear middle three-point seat belt 1 - Belt buckle 2 Removing and installing = "1.9 Removing and in- stalling the rear seat belt buckle”, page 35 . Always replace after ac- tivating the belt tension- er with the seatbelt fas- tened. 2-Nut @ Tightening torque: 40 Nm. 3-Nut @ Ifremoving as a result of lan accident when the ‘seat belt was attached, replace the nut. 1D Tightening torque: 40 Nm. 4-- Automatic belt retractor 2 Removing and installing 31.6.2 Removing and installing therearmiddle three-point seat belt page 32 5 - Rear middle belt guide When damaged, re- place the entire belt guide. When replacing, always press the 2 locking bolts towards the inside and remove the belt guide. 2 When fitting, press until you hear it lock into place, 6 - Rear seat backrest 7 - Rear middle belt end fitting Removing and installing = “1.9 Removing and installing the rear seat belt buckle", page 35 28 0. ar69- Passenger protectionsxoo. Kodieq 2017 » , Kodieg 2019 > ® General body repairs. interior - Edition 04.2018 15 Removing and installing the front three- point seat belt Removing A WARNING * Observe the general safety instructions for working on air- ‘bag, belt tensioner and battery separation units (pyrotech- ‘nical components). * Observe the special instructions for the belt tensioner 322 / instructions for the belt tensioner’. page 4 — Disconnect vehicle battery > Electrical system: Rep. gr. 27; Battery; Disconnecting and connecting the battery = Remove the trim panels of the 6 pillar = 5.2 Removing and installing B-pillar trim panet", page 98 ~ Unclip the door sil panel towards the top out of he front side rai = Unelip the door sill pane! until the screw of the automatic belt retractor can be reached. = Unscrew the screw--1- (40 Nm) and release the belt deflection fitting -2- from the seat belt height adjustment. — Pull the seat belt deflection -1- out of the tab -2.. = Guide the seat belt -3- out of the seat belt deflection -1- A WARNING When instaling, the seat belt deflection -1- must lock audibly Into the tab -2-1 A WARNING When electrostatic discharges occur, there is a risk of the belt tensioners being activated unintentionally. Therefore, the me- chanic must discharge himself electrostaticaly before sepa- trating the ignition and earth lead. This occurs, for example, by briefly touching the body or the door closing mechanism. 1.searbets 29‘sxo08 ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 = Disconnect the plug connection from the automatic belt re- tractor. ~ Release the screw (40 Nm) and remove the automatic belt retractor -2- from the B pillar. — Unscrew screw--1- (40 Nm) and loosen the belt end fiting -2-from the body. Installing Installation is carried out in the reverse order. — Connect vehicle battery > Electrical system: Rep. of. 27; Battery; Disconnecting and connecting the battery 30 eo. an69- Passenger protectionsxoo. Kodiag 2017 ~ , Kediag 2019 ~ ® General body repairs. interior - Edition 04.2018 1.6 Removing and installing the rear three- point seat belt =“1.6.1 Removing and installing the rear outer three-point seat belt”. page 31 "1.6.2 Removing and installing the rear middle three-point seat belt’ page 32 1.6.1. Removing and installing the rear outer three-point seat belt Removing = Removing seat "2.2 Removing and installing the reer seat bench / individual Seats’ page 130 — Removing side trim panel in luggage compartment 36.6 Removing and installing luggage compartment side trim Panel’, page 111 — Remove screw -2- (40 Nm), ~ Remove the screw -3 (40 Nm) FoRTBPHOMtefeeion ting -4-, = Remove the automatic belt retractor -1- from the top part of the rear panel. 1.searbats 31‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 Installing = Installation is carried out in the reverse order. (F) re The automatic belt retractors for the 3rd seat row are removed. and installed in exactly the same way as for the 2nd seat row, In order to remove, first remove the luggage compartment side trim par = 5.4 Removing and instaling D-piliar trm panel", page 102 1.6.2. Removing and installing the rear middle three-point seat belt Removing — Remove backrest cover with backrest upholstery for rear seat backrest ='2.4 Removing and installing the cover and the upholstery’, page 146 32. eo. ar69- Passenger protectionKodieq 2017 » , Kodieg 2019 > ® General body repairs. interior - Edition 04.2018 — Unscrew nut -1- (40 Nm). — Unhook and remove three-point seat belt -2- — Pull out the seat belt - 3 -. Installing — Ifparts of the bett system must be removed due to an accident, replace the fixing screws of the belt system. Insert the three-point seat belt with anti-otation mechanism into the mount and tighten the nut. Further installation occurs in reverse order. 17 Removing and installing front belt guide Removing — Remove top trim panel of 8 pila 2 Removing and installing B-piller trim pane", page 98 ~ Unscrew the screw -1- (40 Nm) and release the beltdefiecton fitting -2- from the seat belt height adjustment, Screw out screw -1- (20 Nm) and remove the seat belt height adjuster -2- from the supports in the support panel. Installing = Installation is carried out in the reverse order. 1.8 Removing and installing the front seat belt buckle Removing — Remove front seat = "1.1 Removing and installing front seat’, page 118 . — Remove screw-2- (40 Nm). 1.searbats 33sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 ~ Remove seat belt buckle -1-. [F) Note + The screw -2. is microencapsulated and must be replaced each time it has been released. Before installing the new screw, the thread of the correspond- ‘ing nut must be cleaned. Installing —_ Installation is carried out in the reverse order. Removing on vehicles with automatic seatbelt detection = Remove front seat ‘= "1.1 Removing and installing front seat’, page 118 = Remove the plug-1-from the connector station belowthe seat. = Unolip the wiring loom attachments -arrowe- from the seat rack. — Remove screw -2- (40 Nm). [F) Note © The screw Is fhicroencapsulated and must be replaced each time it has been released. + Before installing the new screw, the thread of the corresponding nut must be cleaned. 34 eo. an69- Passenger protectionx04 Kodiag 2017 > , Kodiag 2019 > @ General body repairs, interior - Edition 04.2018. (B) woe © The screw-2- is microencapsulated and must be replaced each time it has been released. © Before installing the new screw, the thread of the correspond. ing nut must be cleaned. Installing = Installation is carried out in the reverse order. 1.9 Removing and installing the rear seat belt buckle Removing - Remove rear seat Removing and installing the rear seat bench / individual ‘seats’, page 130 - Rear seat belts buckles are attached to the seat frame. 1.searbats 35sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 ~ Disconnect electrical plug connection -1- of the belt switch. Remove screw -2- (40 Nm), — Remove the belt buckle - 3 - with belt end fitting, Installing Installation is carried out in the reverse order. 36 0. an69- Passenger protectionsxoo. Kodiag 2017 ~ , Kediag 2019 ~ ® General body repairs. interior - Edition 04.2018 2 Inspect seat belts > °2.1 Test sequence’, page 37 . =°2.2 Special instructions forthe belt tensioner’, page 40 2.3 Storage. transport and disposal of airbag, bet tensioner ‘and battery separation units (pyrotechnical components)’, page 40 24 Test sequence 22110 . az ='2.1.2 Check automatic belt retractor - locking effect.” page 38 20 = visual i 2244 - C. = 2.1.4 Seat belt buckle - functional check”, page 39 2.4.5 Checking deflection fitting and buckle latch’, page 39 A WARNING The seat belt system must be inspected systemetically after avery accitent! rons of the Inspection points reveals any damage inform the customer that the seat belts must be re- placed, Check seat bet. ‘Check automatic belt retractor ~ locking effect. Seat belt buckle - visual inspection Seat belt buckle - functional check. Check deflection fittings and buckle latch. Check fixing parts and fixing points. 244 Checking the seat belt — Completely unreel the seat belt from the automatic belt retrac- tor or from the lap belt adjusting strip, — Check the seat belt ford, ifnecessary wash it with mild soapy water = Owner's manual 2Inspect seat bats 37‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 + If damage is detected (case 1 and 2) on a vehicle which hes been involved in an accident (as shown below) - replace the ‘seat belt together with the belt buckle. + Ifdamage is detected on a vehicle which has not been involved inan accident, as shown under point 1, 2, 3 and/or 4, itis only Necessary to exchange the damaged seat belt: + 1)- Seat belt cut, torn or chafed + 2)-Torn fraying on the edge of the belt. + 3)-Cigarette burns. + 4)- Belt edge deformed or warped. 2.1.2 Check automatic belt retractor - locking effect. The automatic belt retractor has 2 locking functions. © The first locking function is activated when the belt is drawn rapidly out of the automatic belt retractor (belt withdrawal ac- celeration). Checking = Draw the seat belt out of the automatic belt retractor with a ‘sudden sharp pull + No locking effect - replace seat belt together with buckle. + First check whether the belt feeds out and retracts smoothly, ‘and whether the position of the inertia reel has changed. + The second locking function is activated by a change in the vehicle's motion (vehicle-dependent locking function). Thus, the vehicle must be moved on a level surface. Checking — Puton seat belt. a 38 ep. 9.69 -Pessenger protectionexo Kodiag 2017 ~ , Kediag 2019 ~ ® General body repairs. interior - Edition 04.2018 = Accelerate to 20 kmin and perform a full brake with the brake pedal. + Ifthe locking mechanism does not lock the belt when the brakes are applied, replace the seat belt together with the buckle. A WARNING For safety reasons, carry out this test on a section of road with no traffic so as not to endanger other road users. 21.3 Seat belt buckle - visual inspection = Check belt buckle for fractures and flaking, + In-case of damage, the seat belt and the belt buckle must be replaced 21.4 Seat belt buckle - functional check Checking seat belt buckle: — Insert buckle latch in the belt buckle until there is an audible click. Check whether the locking mechanism engages, by tug- ging forcefully on the seat belt. + Ifthe buckle latch fails to lock into the buckle even once outof at lesa ve tests, replace the seatbelt together with the buck: le. (Check buckle release: ~ Release seat belt by pressing the seat belt buckle button. — Ifthe belt is loose, the latch must eject independently from the belt buckle. + Testatleast 5 times. Ifthe buckle latch fails to eject even once, replace the seat belt together with the buckle LX wasnine Never use lubricants to eliminate noises or to smoothen the operation of the buttons on seat buckies. 21.5 Checking deflection fitting and buckle latch When the belt system is burdened (seat belt attached in an acct dent) plastio-coated fittings will display fine parallel score marks, (Normal wear and tear due to frequent use Is recognisable by smooth, even wear, without scoring.) (Check the plastic for deformation, flakings and crackings. In the event of scoring andior damage replace seat belt to- gether with buckle. 1.6 Checking fixings and fixing points Buckle tongue deformed (stretched). Fixing points (seat ilar, underfioor) warped, or thread dam age een Ifthe parts are damaged replace seat belt together with buck, le, 2Inspect seat bats BQ‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 + Replace fixing points. i Note If damage has occurred that is not due to an accident, but is the resull, for example, of normal weer and fear, its only necessaly to replace the damaged part. 2.2 Special instructions for the belt tension- er L\ wernine % The open end of a belt tensioner must never be pointed towards people. ¢ Handle the seat belt tensioner units with great care when removing and installing. A high risk and injury potential ‘exists through rough improper handling of seat belt ten- ‘sioner units. # When connecting the seat belt tensioner unis, all me- chanical parts including the parts of the three point seat belt, must be correctly secured. If is not possible fo con- znect the seat belt tensioner unit because there is not ‘enough space, the seal belt must be fully roled up before ‘connecting. In this case, there is no increased safety risk It further safety measures are observed and respected. ‘These include mainly disconnecting the battery and the electrostatic discharge of the mechanic before connecting the seat belt tensioner unit. Depending on the accident, it may be possible that the belt tensioner was ignited, the belt force limiter, however, was NOT ignited. These components are handled in the same way as non-ignited components! 23 Storage, transport and disposal of air- bag,belt tensioner and battery separa- tion units (pyrotechnical components) LY wornine ¢ The storage is subject to the respective national legisla- tion. ¢ The transport is subject to national and Intemational leg- slation, in which packaging, marking, labeling, and ac- ‘companying documents are regulated in detail. ¢ Non-ignited pyrotechnical components must be discarded in the original packaging in compliance with the applicable ‘disposal procedure according to the national legislation! In case you have any questions, please contact your im- porter. % Only fully ignited pyrotechnical components may be dis- posed of as industrial waste. 4.0 © eo. ar69- Passenger protection‘sKo0/ Kodieq 2017 » , Kodieg 2019 > ®& General body repairs, interior - Edition 04,2018 3 Airbag system =.°3.1 Installation location overview - airbag system”, page 41 >°3.2 General safety instructions’, page 43 3.3 Additional safety instructions for head airbag’. page 44 23.4 Storage, transport and disposal of airbag, belt tensioner "3.5 Exchanging pyrotechnical, mechanical and electrical com- ponents of the restraint system after an accident’, page 45 34 Installation location overview - airbag system 1 -Front passenger side airbag warning light off . 2- Airbag warning light 1D Integrated in the dash Panel insert. Not replaceable individ- ually. Install and remove dash panel insert= Electrical system; Rep. gr. 90; Dash panel insert: Re- moving and installing dash panel insert - 3- Key operated switch to de- activate front passenger side airbag Removing and installing 36.3 Removing andin= stalling key-operated switch for deactivating sirbag’, page 54 4. Airbag front passenger side With ignition 1 for airbag front passenger side Blocking and activation Via key switch for deac- tivation of front passen- ger side airbag possible. 5 - Side airbag, front passen- ger side |. With ignition for side air- bag passenger side . 6 - Side airbag rear front pas- senger side 2. With ignition for side airbag rear passenger side 7 -Head eirbag 2. With ignition for head airbag . 8 - Side airbag rear driver's side 2. With ignition for side airbag rear driver's side 3. Aitbag system 4-1sxo0a ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 9 - Head aitbag driver's side With ignition for head airbag driver's side 10- Side airbag, front driver's side With ignition for side airbag driver's side 411 Knee airbag driver's side With ignition for airbag driver's side 42. Steering column electronics control unt With col spring forthe airbag and restoring ring with slip ring 2 Summary of components > Electrical System; Rep. gr. $4 ; Switch uniton the steering column; Summary of components - Switch unit on the steering column 13 - Mounting bracket for knee airbag driver's side 14 - Knee airbag driver's side 2. With ignition for knee airbag driver's side 15 - Airbag control unit - J234-. 42. 0. ar69- Passenger protectionsxoo Kodiag 2017 ~ , Kediag 2019 ~ ® General body repairs. interior - Edition 04.2018 3.2 General safety instructions LX wasnine # Inspection, removal and installation and repair work must only be carried out by properly qualified personnel. Only work described in this Workshop Manual must be carried out. It is absolutely prohibited to disassemble the airbag units. The fuel contained in pyrotechnical components is bumed, which produces gases. Furthermore, certain em- bodiments contain compressed gas which is used for the ‘gas production. # This compressed gas is stored in a highly pressurised pressure gas tank. The ignition of pyrotechnical components is carried out by ‘means of electrical’mechanical igniters. * There are no change intervals for the airbag units. ¢ Under no circumstances use a test lamp, voltmeter or ‘ohmmeter for testing. Pyrotechnical components should only be checked when installed and with a manutacturer-specified vehicle diag- nosis, measurement and information system. ¢ When working on pyrotechnical components and on the airbag contol unit d234, the earth strap of te batery ‘must be disconnected once the ignition is surtched on, ‘Subsequently cover the negative terminal. © After disconnecting the battery it is essential to wait 1 mi- note, # SWITCH ON the ignition before connecting the battery. Nobody should be in the vehicle when the battery Is con- nected. Exception: vehicles with the battery located in the vehicle interior. In this case, you must not be in the range of influence of the airbags and seat belts. © ifthe vehicle is equipped with the Kessy system, the igni- tion should only be switched on after connecting the bat- tery using the > Vehicle diagnostic tester outside the vehicle cockpit (the valid ignition key must be inside the vehicle) for safety reasons. This procedure is part of the test in the targeted feull finding. ¢ Wash your hands after touching the ignited pyrotechnical compénenis of the restraint system. Pyrotechnical components must not be opened or re- Paired; always use new parts (risk of injury). # Pyrotechnical components, which are damaged, must not be re-installed. Defective airbag units of the airbag system which have not ‘been ignited must be returned for disposel to @ specialist company or to the importer in accordance with the instruc- tions of PST and environmental protection regulations. The prescribed transport packaging must be used. Pyrotechnical components, which have fallen on a hard surface, must not be re-installed. s.Aitbag system 43‘sxona ® Kodiag 2017 » , Kodiag 2019 > General body repairs, interior - Edlion 04.2018 ¢ Before handling pyrotechnical components of the restraint system, for example, disconnecting the electrical plug ‘connection, the mechanic must discharge himself electro- ‘statically. The electrostatic discharge is achieved by touching grounded metal parts, for example, by briefly touching the door closing mechanism. % Pyrotechnical components should be installed immediate Wy after being removed from the transport container. If work is interrupted, place the pyrotechnical components ‘back in the transport container. [tis not permitted to leave the pyrotechnical component unattended. Pyrotechnical components should not be treated with grease, cleaning agents or similar products. Pyrotechnical components should not be exposed to tem- peratures above 100 °C, not even for short periods. Driver and front passenger airbag units in an unmounted condition are to be deposited with the impact absorber fo- wards the top. 3.3 Additional safety instructions for head airbag # Before each installation, carry out a visual inspection of the trim panels for damage, + Always replace damaged trim panels of pillars - never try to mend them, When installing, make sure the trim panels are firmly seated ‘ When carrying out repairs behind the airbag, always remove the entire module. + Handle heed airbags very carefully when removing and instal- ling to rule out damage. # Place the removed head airbags into the transport container corona clean, level surface with a cover underneath ‘# After making repairs to the body, check the body in the region of the head airbag for welding splatter, deformations and abra- sions (compare opposite sides). + Ifthe gas generator is NOT screwed on, hold it firmly during the whole work (transport, removal and installation, etc.) # Neverturn, wind, kink, throw, huri, pull, suspend, crush, press, pinch or clamp the head airbags. # You may fold them when this does not cause any damage (especially the protective wrapper) 44 0. ar69- Passenger protection