Nuffield Road, St. Ives, Cambs.

, PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

Digital Hydraulic
Testers
Remote Input of Flow,
Temperature and Speed

Up to 125 lpm
Up to 420 bar
Bi-Directional

Model DHC 50

The DHC Series Digital Tester with remote input Features

accurately measures flow, pressure, temperature ● ACCURATE measurement of flow, with
and speed. The tester conveniently checks the
automatic linearisation giving an accuracy of 1%
performance of the Hydraulic System and helps to
of reading over a wide range.
quickly locate faults. The tester comprises of a
turbine flowblock and large easy to read digital
● SAFE to use in both directions of flow, Internal oil
display which shows both flow and temperature.
by-pass protects system, tester and operator
Speed and remote flow are selected by a switch
against over-pressure.
when required. The flow readout is scaled in lpm,
gpm and US gpm, selected by a push button.
● BI-DIRECTIONAL for unrestricted connection
The remote flow input can be easily calibrated
by the operator for any Webster flow block. The and simplified testing.
remote input feature allows main hydraulic circuits
and drain leakage flows to be measured simply at ● FAST checks on pumps, valves, motors,
the turn of a switch. cylinders; hydrostatic transmissions.
Webster testers are designed for continuous
monitoring or intermittent use commissioning and ● REMOTE INPUTS
servicing hydraulic systems up to 420 bar, 6000 psi 1 - Flow
pressure. 1 - Temperature
Optional accessories for the tester include a 1 - Speed
phototachometer kit and a pressure loading valve
with internal by-pass safety disc. ● ECONOMICAL low power consumption from
standard battery with automatic "Power Off".

● PORTABLE AND LIGHTWEIGHT with robust

steel construction

Another quality product from the Webster Range

06/02 DHC50-BU-ENG-0901.pdf
Specifications
Model No Part No. Normal Flow Range Max. Flow Range Pressure Range Temp
LPM GPM US GPM LPM Range
DHC 50 FT6602-6 10- 60.0 2.2-12.0 2.6-15.0 2-60 0-420 bar 0-120 °C
DHC 125 FT6603-6 10-125.0 2.2-25.0 2.6-30.0 5-150 0-420 bar 0-120 °C

Connections Adaptors
By flexible hoses (1 - 2 metres recommended length) Adaptor Fitting Kit Part No. FT 6138 comprising 6
Inlet and Outlet ports. male-male adaptors and 2 bonded seals to provide
DHC 50 3/4" BSPF 3/4" BSPF, 1/2" BSPF, 3/8" BSPF, Male connections.
DHC125 314" BSPF

Measurement and Indication

Flow Temperature
Measured by the electronic count of an axial turbine Sensed by a thermistor pick-up in the oil flow for fast
designed to minimise the effects of variation in response. Temperature is permanently displayed in °C
temperature and viscosity. The large digital display or °F for either internal or external flow block.
reads in either lpm, gpm or US gpm, selected by push Accuracy ± 1 °C, 2°F.
button and indicated by a cursor arrow on the display.
Speed
Accuracy ± 1% of reading over normal flow range.
Rotational speed of motors shafts etc., can be
Pressure measured by optional phototachometer programmed
Glycerine filled dual scale pressure gauge 0 - 420 bar, for one or more reflective marks.
0 - 6000 psi connected by capillary tube to the Range 300-6000 rpm
flowblock. Accuracy ± 1/4% of full scale with one count per
Accuracy ± 1.6% of full scale. revolution.

Construction
Readout “Fast" update 1/3 second, can be selected to show
DHC Testers are microprocessor based instruments changing flow conditions when testing relief valves
providing flexibility and high accuracy with varying oil etc. Low power micro-circuitry minimises battery
viscosity. consumption while the tester is working and in case
Data presentation is by 8 digit liquid crystal display the operator forgets, an automatic switch turns the
with 8mm (0.32") high characters. Temperature is power oft one hour from the last operation. The
permanently displayed and internal / external flow or standard 9 volt battery is available worldwide and
speed is selected by the rotary switch. Flow is scaled gives typically 6 months normal testing.
in LPM, GPM and US GPM. The readout is
programmed to refresh the display each second.

General
Loading Valve Operators Manual
Optional, the HV1 00 Loading Valve is directly Full instruction manual supplied with the tester.
connected to the Turbine Block to give progressive
Accessory Equipment
pressure loading in either flow direction. Replaceable
DHC Testers can be used with a wide range of
safety discs relieve at 440 bar to internally by-pass the
accessories. tachometer, Loading Valve and Low
oil if the maximum pressure is exceeded.
Pressure Gauge. Please refer to the Optional
Remote Inputs Equipment Section.
An additional flow block can be connected into the
Dimensions
panel. This input can easily be calibrated for any
191mm Wide, 225mm High, 84mm Deep, Mass 4kg.
Webster flow block by switching to program mode and
keying in the required calibration value supplied with How To Order
each block. Specify model from table above together with optional
equipment and adaptor fitting kit as required e.g.
Seals
DHC125 with HV1 00, THi A, BAl 0, FT61 38 and
Viton seals compatible with oil, water/oil emulsion are
FT5539 is a 10-125 lpm tester with loading valve,
fitted as standard. EP seals for phosphate-ester are
tachometer, magnetic base, adaptor kit and carrying
available to special order.
case.

APPROVED
Certificate No.8242

WEBTEC PRODUCTS LIMITED reserve the right to make improvements and changes to the specification without notice
 Nuffield Road, St. Ives, Cambs., PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

Digital Hydraulic Testers

Bi-Directional
Flow and
Temperature

50 lpm
151 lpm

Model DHC 151

The DHC Digital Testers accurately measure flow, Features

pressure and temperature. Webster Testers are
● ACCURATE: measurement of flow, pressure and
designed to conveniently check the performance of
temperature.
hydraulic pumps, motors, valves and hydrostatic
transmissions.
● SAFE: to use in both directions of flow. The
The tester comprises a turbine flow block and a loading valve has Internal oil by-pass to protect
large easy to read digital display which indicates system, tester and operator against over-
both flow and temperature. pressure.

● BI-DIRECTIONAL: for unrestricted connection

The optional HV100 loading valve is used to
simulate the working pressure during normal and simplified testing.
machine operation. The built-in safety discs protect
the machine and operator in event of excessive ● FAST: checks on pumps, motors, valves,
pressure, allowing oil to safely bypass the loading cylinders and power steering systems.
valve INTERNALLY with no spillage of oil from the
hydraulic circuit, eliminating clean-up costs and ● EASY: to operate controls.
environmental hazards.
● ECONOMICAL: low power consumption from
This easy to use diagnostic tester can pin point standard battery with Automatic “Power Off”
hydraulic system faults, reducing downtime and feature.
helping in preventive maintenance.
● PORTABLE AND LIGHTWEIGHT: with robust
steel construction.

Another quality product from the Webster Range

06/02 DHC151-BU-ENG-0902.pdf
 Specifications
Model No Flow Range Pressure Range Temperature Port
lpm Range Range Size
DHC 51 2 - 60 0 - 420 bar 0 -120 °C 3/4” BSPF
DHC 151 5 - 150 0 - 420 bar 0 -120 °C 3/4” BSPF
Consult Sales office for US gpm models.

Connections Adaptors
By flexible hoses (1 - 2 metre's recommended length). Adaptor fixing kit Part No. FT 6138 comprising 6
Inlet and Outlet ports DHC 51 3/4” BSPF male-male adaptors and 2 bonded seals to provide
DHC 1513/4” BSPF 3/4” BSPF, 1/2” BSPF, 3/8” BSPF male connections

Measurement and Indication

Flow Temperature
Measured by the electronic count of an axial turbine Sensed by a thermistor pick-up in the oil flow for fast
designed to minimise the effects of variation in response. Temperature is permanently displayed in °C.
temperature and viscosity. The large digital display Accuracy: ± 1°C.
reads lpm.
Accuracy: ± 1% of full flow
Pressure
Glycerine filled dual scale pressure gauge 0 - 420
bar, 0 - 6000 psi connected by capillary tube to the
flowblock.
Accuracy: ± 1.6 % of full scale.

Construction
Readout Turbine Block
DHC Testers are microprocessor based instruments High tensile aluminium block houses a six blade
providing flexibility and high accuracy with varying oil turbine rotating on a stainless steel bearing and
viscosity. shaft. Built-in flow straighteners reduce flow
Flow and Temperature are permanently displayed. turbulence and allows accurate flow measurement
Data presentation is by 8 digit liquid crystal display in both directions.
with 8mm high characters.
The readout is programmed to refresh the display Loading Valve
each second. Optional "FAST" update, 1/3 second is The optional HV100 Loading Valve is directly
available to show changing flow conditions when connected to the Turbine Block to give progressive
testing relief valves etc. Low power micro-circuitry pressure loading in either flow direction.
minimises battery consumption. Replaceable safety discs relieve at 440 bar to
An automatic switch turns the power off one hour internally by-pass the oil if the maximum pressure is
after the last operation. The standard 9 volt battery is exceeded. Safety discs with different pressure
available worldwide and gives typically 6 months ranges are available.
normal testing.
Dimensions
Seals DHC 51, DHC151: 191mm Wide, 225mm High,
Viton seals compatible with oil, water/oil emulsion 84mm Deep, Mass 4kg.
are fitted as standard. EP seals for phosphate-ester
are available to special order.

General
Operators Manual Accessories
Full instruction manual supplied with the tester.
How to Order
Specify model from table above together with
optional equipment and adaptor fitting kit as
required e.g. DHC51 with HV100, FT6138 and
FT5539 is a 2-60 lpm tester with loading valve,
adaptor kit and carrying case. HV100 Loading Valve

Carrying Case
APPROVED Certificate No.8242

WEBTEC PRODUCTS LIMITED reserve the right to make improvements and changes to the specification without notice
 Nuffield Road, St. Ives, Cambs., PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

Digital Hydraulic Testers

● Up to 800 lpm
● Up to 480 bar
● Bi-Directional

400 lpm Flow Block

with Loading valve

DHCR
Digital
Read out
10 lpm
Flow Block 400 lpm Flow Block

The Webster DHCR Series Digital Tester with Features

remote flow block accurately measures flow, ● ACCURATE measurement of flow, with automatic
pressure, temperature and speed. Webster testers
linearisation giving an accuracy of 1% of reading
are designed for checking hydraulic pumps, motors,
over a wide range.
valves and hydrostatic transmissions.
This easy to use diagnostic unit can pin point ● SAFE to use in both directions of flow. Internal oil
hydraulic system faults, reduce downtime and help by-pass protects the system, tester and operator
in preventative maintenance. Main hydraulic circuits, against over-pressure.
drain leakage flows and dual pumps can be ● BI-DIRECTIONAL for unrestricted connection
measured simply at the turn of a switch.
and simplified testing up to 480 bar and 800 lpm.
The readout can be used in the most convenient
position; for example, in the cab of a vehicle, with ● FAST checks on pumps, motors, valves, cylinders
the flow blocks installed anywhere in the circuit. and hydrostatic transmissions.
The tester comprises a digital readout with two ● REMOTE INPUTS
flow inputs and one flow block connected remotely
2 - Flow and Temperature
by a 2 metre long cable and micro-bore hose
1 - Pressure
assembly to the left hand side of the readout. An
1 - Speed
optional flow block can be connected via a cable to
the front of the readout. Flow inputs can be easily ● ECONOMICAL low power consumption from
calibrated by the operator to a wide range of standard battery. Automatic "Power Off' feature.
Webster flow blocks. The readout is scaled in lpm, ● PORTABLE AND LIGHTWEIGHT Aluminium and
gpm, US gpm, selected by push button.
steel construction.
In addition to the range of flow blocks, other
optional accessories include hoses, pressure ● INFRA-RED PHOTOTACHOMETER with ‘On
loading valves and a phototachometer. Target’ Indicator.

Another quality product from the Webster Range

05/03 DHCR-BU-ENG-1131.pdf
Specifications
Normal Flow Range Max. Flow Range Max Pressure Port Size
Model No. ± 1% of indicated reading (SAE and metric
lpm gpm US gpm lpm bar threads available)
DHCR 5 0.3 - 5* 0.07 - 1.1* 0.08 - 1.3* 0.1 - 5 420 1/4” BSPF
DHCR 10 0.4 - 10* 0.09 - 2.2* 0.10 - 2.6* 0.2 - 10 420 3/8” BSPF
DHCR 16 0.5 - 16* 0.11 - 3.5* 0.13 - 4.2* 0.3 - 16 210 3/8” BSPF
DHCR 50 10 - 50 2.2 - 10 2.6 - 13 2 - 60 420 3/4” BSPF
DHCR 125 10 - 120 2.2 - 25 2.6 - 32 5 - 150 420 3/4” BSPF
DHCR 400 20 - 300 4.4 - 66 5.0 - 80 10 - 400 420 1” BSPF
DHCR 750 25 - 750 5.5 - 165 6.6 - 200 20 - 800 350 1 1/2” Flange
DHCR 750HP 25 - 750 5.5 - 165 6.6 - 200 20 - 800 480 1 7/8”-12 UN
* ± 1% of full scale for DHCR05, DHCR10 and DHCR16 Gear Flow Meters
Add R suffix to model number i.e. DHCR400R for model supplied with Bi-Directional loading valve.

Connections Adaptors
Flow block connection by flexible hoses or steel pipes Adaptor Fitting kits and flanges are available to suit the
(200 mm minimum length). range of flow blocks. Consult the sales office.
Measurement and Indication
Flow Temperature
Measurement by the electronic count of an axial turbine or Sensed by a thermistor pickup in the oil flow for fast
precision gears designed to minimise the effects of variation response. Temperature is permanently displayed in °C or
in temperature and viscosity. The large digital display reads in °F for either the internal or external flow block.
lpm, gpm or US gpm, selected by push button and indicated Accuracy ± 1 °C, 2 °F.
by a cursor arrow on the display. Webster flowmeters allow
accurate flow measurement in both directions. Speed
Accuracy: See above table. Rotational speed of motors, shafts etc, can be measured
by optional infra-red phototachometer and the readout can
Pressure be programmed for one or more reflective marks.
Glycerine filled dual scale pressure gauge Range 300 - 6000 rpm.
0 - 420 bar, 0 - 6000 psi. Accuracy ± 1/4% of full scale with one count per revolution.
Accuracy ± 1.6% of full scale.
Construction
Readout Flow Block
DHCR Testers are microprocessor based instruments Two flow blocks can be connected into the readout and
providing flexibility and high accuracy. Data presentation is selected as required. The readout can easily be calibrated
by 8 digit liquid crystal display with 8 mm high characters. to any Webster flow block by switching to program mode
Temperature is permanently displayed and flow input one or and keying the calibration number supplied with each
two or speed is selected by the rotary switch. The panel block. The calibration number is retained in memory even
has a plastic membrane keypad and wipe clean sealed when the battery is changed. Turbine flowmeters have 6
surface. The readout is programmed to refresh the display blades and rotate on a stainless steel bearing which is
each second. "Fast" update, (1/3 second), can be selected housed in a high tensile aluminium body. Built-in flow
to show changing flow conditions when testing relief valves, straighteners reduce flow turbulence.
etc. Low power micro-circuitry minimises battery Gear flowmeters have two 14 tooth gears running on
consumption while the tester is working and switches off low friction stainless steel ball bearings in a high tensile
automatically one hour from the last operation. A standard 9 aluminium body.
volt battery is available worldwide and gives typically 6
months normal testing.

General
Optional Loading Valve Operators Manual
The Bi-Directional loading valve which is built in to the flow Full operating instructions and test procedures are
block gives a smooth pressure loading in both directions. detailed in a manual supplied with the tester.
Internal safety discs give protection in both directions
without external oil spillage. Replaceable safety discs How to Order
relieve to internally by-pass the oil if the maximum Specify model from table above together with optional
pressure is exceeded. Safety discs with different pressure equipment and adaptor fitting kit as required e.g., DHCR
ranges up to 480 bar are available. HV100 loading valve 402R with TH400 and BA20 is a 20 - 400 lpm tester with Bi-
for use up to 150 lpm is supplied as a separate unit. Directional loading valve tachometer and magnetic base.

Accessories
DHCR testers can be used with a wide range of
accessories e.g. Phototachometer, Loading valve,
Pressure test points and hoses, low pressure gauge.
Please refer to the Optional Equipment bulletin.

APPROVED
Certificate No.8242

WEBTEC PRODUCTS LIMITED reserve the right to make improvements and changes to the specification without notice
 Nuffield Road, St. Ives, Cambs., PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

Analogue
Hydratest
Hydraulic
Testers
Remote Input of Flow,
Temperature and Speed
● Up to 125 lpm
● Up to 420 bar
● Bi-Directional
Model HC 125 tester with HV1OO
loading valve and low pressure gauge
with automatic cut-out valve.

Accurately measuring flow, pressure and temperature, Features

testers in the HC Series are used to conveniently
● ACCURATE measurement of flow, pressure,
check hydraulic system performance or locate faults
temperature
while operating directional control valves or adjusting
valve settings. ● FAST checks on pumps, valves, motors,
The tester comprises a turbine flow block and large cylinders, hydrostatic transmissions
easy to read analogue meter which displays flow,
speed or temperature. ● SAFE to use in both directions of flow. Internal
Webster turbines are designed for continuous oil by-pass protects system, tester and operator
monitoring or intermittent use commissioning and against accidental over-pressure
servicing hydraulic systems up to 420 bar, 6000 psi ● BI-DIRECTIONAL for unrestricted connection
pressure. and simplified testing
Optional accessories for the tester include a
phototachometer kit for checking shaft or motor rpm ● ECONOMICAL low power consumption from
and a pressure loading valve with internal by-pass standard battery. Automatic switch off
safety discs. The loading valve allows progressive
● WIDE RANGE of operation
build up of pressure to check the flow throughout the
2-125 lpm
range.
0.5-26 gpm
Maximum pressure 420 bar, 6000 psi

● PORTABLE and lightweight

Another quality product from the Webster Range

(06/02) HC125-BU-ENG-0903.pdf
Specifications
Model No. Part No. Flow Scales Pressure Temp
Range High Low Range Range
HC 50 FT2547-18 2-50 lpm 0-50 lpm 0-10 lpm 0-420 bar 120 °C
HC125 FT2525-1B 5-125 lpm 0-125 lpm 0-30 lpm 0-6000 psi 120 °C

Connections Adaptors
By flexible hoses (1 metre minimum length) Inlet and Adaptor Fitting Kit Part No. FT 6138 comprising 6
Outlet ports: HC 50 3/4” BSPF male-male adaptors and 2 bonded seals for HC 125
HC125 3/4” BSPF and HC 50 to provide:
3/4” BSPF, 1/2” BSPF, 3/8” BSPF, male connections.

Measurement and Indication

Flow Temperature
Measured by electronic count of the axial turbine, Sensed by thermistor in the turbine block for fast
designed to minimise the effects of variation in response and selected by switch on the analogue
temperature and viscosity. The large analogue meter whenever required.
readout meter has High I Low scales selected by a Accuracy ± 2°C.
switch.
Accuracy ± 2% of full scale. Speed
Rotational speed of motors, shafts etc., can be
Pressure measured by an optional plug-in photo-tachometer. All
Glycerine filled dual scale pressure gauge 0 - 420 bar. necessary circuitry is built into the tester.
0 - 6000 psi. Range 600 - 8000 rpm.
Accuracy ± 1.6% of full scale. Accuracy ± 2% of full scale.

Construction
Readout
HC Series Testers comprise a turbine flow block, The standard 9 Volt battery is available worldwide and
pressure gauge and temperature sensor built into a gives typically 12 months normal testing.
steel case complete with read-out panel, selector
switch and connections for optional equipment. For Turbine Block
clear accurate readings the tester has both High and High tensile aluminium block houses a six blade
Low scales. turbine rotating on a stainless steel bearing and shaft.
Low power micro-circuitry minimises battery Straightener reduce flow turbulence and allow
consumption . An automatic switch turns the power off measurement in both directions. Optional loading
one hour after the last operation. valve available.

General
Loading Valve Operators Manual
Optional HV100 loading valve can be directly Full operating instructions and test procedures are
connected to the Turbine Block to give progressive detailed in a manual supplied with the tester.
pressure loading in either flow direction. Replaceable
safety discs relieve at 440 bar to internally by-pass the Accessory Equipment
oil if the maximum pressure is exceeded. HC testers can be used with a wide range of
accessories. eg. phototachometer, mechanical
Seals tachometer, loading valve, and low pressure gauge. A
Viton seals compatible with oil, water/oil emulsion are carrying case is also available. Please refer to the
fitted as standard. EP seals for phosphate-ester are Optional Equipment Section.
available to special order.
How to Order
Weight Specify model from above table together with optional
Tester 4.0Kg. equipment and adaptor fitting kit as required eg. HC
Loading Valve 1.4Kg. 125 with HV 100, TH lA, BA10, FT 5539, and FT 6138
is a 4 - 125 lpm tester with loading valve, tachometer,
magnetic base, carrying case and adaptor kit.

APPROVED
Certificate No.8242

WEBTEC PRODUCTS LIMITED reserve the right to make improvements and changes to the specification without notice
 Nuffield Road, St. Ives, Cambs., PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

Analogue
Hydratest
Hydraulic
Tester
Flow, Pressure,
Temperature and Speed

● 300 lpm
● Bi-Directional
Model HC 300

Accurately measuring flow, pressure and temperature, Features

testers in the HC Series are used to conveniently
● ACCURATE measurement of flow, pressure,
check hydraulic system performance or locate faults
temperature
while operating directional control valves or adjusting
valve settings. ● FAST checks on pumps, valves, motors,
The tester comprises a turbine flow block and large cylinders, hydrostatic transmissions
easy to read analogue meter which displays flow,
speed or temperature. ● SAFE to use in both directions of flow. Internal
Webster turbines are designed for continuous oil by-pass protects system, tester and operator
monitoring or intermittent use commissioning and against accidental over-pressure
servicing hydraulic systems up to 420 bar, 6000 psi ● BI-DIRECTIONAL for unrestricted connection
pressure. and simplified testing
Optional accessories for the tester include a
phototachometer kit for checking shaft or motor rpm ● ECONOMICAL low power consumption from
and a pressure loading valve with internal by-pass standard battery. Automatic switch off
safety discs. The loading valve allows progressive
● WIDE RANGE of operation
build up of pressure to check the flow throughout the
8-300 lpm
range.
2- 60 gpm
Maximum pressure 420 bar, 6000 psi

● PORTABLE and lightweight

Another quality product from the Webster Range

(06/02) HC300-BU-ENG-0904.pdf
Specifications
Model No. Part No. Flow Range Scales Pressure Range Temp Range
High Low
HC 300 FT5584-18 10-300 lpm 0-300 lpm 0-60 lpm 0-420 bar 120°C

Connections Adaptors
By flexible hoses (1 metre minimum length) Inlet and Adaptor Fitting Kit Part No. FT 5781 comprising 10
Outlet ports: HC 300 1"BSPF male-male adaptors and 2 bonded seals for HC 300 to
provide: 1. BSPF, 3/4” BSPF, 1/2” BSPF, 1 5/16” JIC
Male and 9/16” UNF Female connections.

Measurement and Indication

Flow Temperature
Measured by electronic count of the axial turbine, Sensed by thermistor in the turbine block for fast
designed to minimise the effects of variation in response and selected by switch on the analogue
temperature and viscosity. The large analogue meter whenever required.
readout meter has High / Low scales selected by a Accuracy ± 2°C
switch.
Accuracy ± 2% of full scale. Speed
Rotational speed of motors, shafts etc., can be
Pressure measured by an optional plug-in phototachometer. All
Glycerine filled dual scale pressure gauge 0 - 420 bar. necessary circuitry is built into the tester. Range 600 -
0 - 6000 psi. 8000 rpm.
Accuracy 1.6% of full scale. Accuracy ± 2% of full scale.

Construction
Readout
HC Series Testers comprise a turbine flow block, The standard 9 Volt battery is available worldwide and
pressure gauge and temperature sensor built into a gives typically 12 months normal testing.
steel case complete with read-out panel, selector
switch and connections for optional equipment. For Turbine Block
clear accurate readings the tester has both High and High tensile aluminium block houses a six blade
Low scales. turbine rotating on a stainless steel bearing and shaft.
Low power micro-circuitry minimises battery Straightener reduce flow turbulence and allow
consumption . An automatic switch turns the power oft measurement in both directions. Optional loading
one hour after the last operation. valve available.

General
Loading Valve Operators Manual
Optional HV400 loading valve can be directly Full operating instructions and test procedures are
connected to the Turbine Block to give progressive detailed in a manual supplied with the tester.
pressure loading in either flow direction. Replaceable
safety discs relieve at 440 bar to internally by-pass the Accessory Equipment
oil if the maximum pressure is exceeded. HC testers can be used with a wide range of
accessories. eg. phototachometer, mechanical
Seals tachometer, loading valve, and low pressure gauge. A
Viton seals compatible with oil, water/oil emulsion are carrying case is also available. Please refer to the
fitted as standard. EP seals for phosphate-ester are Optional Equipment Section.
available to special order.
How to Order
Dimensions Specify model from above table together with optional
191mm Wide, 225mm High, 84mm Deep, Mass 4kg. equipment and adaptor fitting kit as required eg. HC
300 with HV 400, TH 1A, BA 10, and FT 5781 is a 8 -
300 lpm tester with loading valve, tachometer,
magnetic base and adaptor kit.

APPROVED
Certificate No.8242

WEBTEC PRODUCTS LIMITED reserve the right to make improvements and changes to the specification without notice
 Nuffield Road, St. Ives, Cambs., PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

RFIK 系列
低 成 本
液压测试仪
● 120 升／分
● 180 升／分

● 压力高达 420 巴 型号 RFIK 180 ABOT

RFIK 双向流量显示器测试为农 性能
业器械其他行走机械液压回路的服务 ● 测量流量、压力、温度
和试车等提供了理想的解决方案。
● 允许双向流量
组件包括：内置温度计的直接作
● 精度在 ±4% FSD内
用的流量显示器、加载阀和压力表。
这些组件都安装在一个牢固的钢匣内， ● 宽流量量程
钢匣的盖子可移动。
● 大而清晰、易读刻度盘
这套部件本身自带包装，勿需电源； ● 无需用电池
刻度盘清晰易读；安装极其简单；测试
组件既可连接到压力管路也可连接到回 ● 平稳压力控制，高达 420 巴
油管路；加载阀和压力表可承受逐步提 (6000磅／平方英寸)
高的系统压力，非常安全。 ● 使用安全，内部 INTERPASS 安全
保护系统，能在流量任一方向发生超
测试组件可以帮助服务工程师对泵、 压情况时都保护系统和操作人员。
马达、阀、液压缸和整个液压回路进行
快速、精确、简单的性能测试。

泵测试 整个系统测试
液压缸 液压缸

方向阀 °F
175

150

125

100
°C

80

70

60

50

40

30
75
20

50 10

溢流
阀 溢流
°F
175

150

125
°C

80

70

60

50

40
阀
测试软管
100
30
75
20

50 10

泵 泵

又 一 款 Webster 的 优 质 产 品
(04/04) RFIK-BU-CHN-1322.pdf
规格
流量范围 最大工作压力 温度范围
型号 代号
升／分 加仑／分 巴 磅／平方英寸 °C °F
RFIK 120 ABOT FT9194 - 03 5 - 120 1.3 - 32 420 6000 10 - 80 50 - 180
RFIK 180 ABOT FT9194 - 09 8 - 180 2.1 - 48 420 6000 10 - 80 50 - 180

连接 接头
软管 (建议 1/2 - 1米长) 可供入口和出口连接的标准接头
型号 RFIK 120 & 180 ABOT 配置：
输入接口： 1" BSPF 型号 RFIK 120 ABOT 1" BSPF 公接头
输出接口： 3/4" BSPF 型号 RFIK 180 ABOT 1" BSPF 公接头

测量和显示
流量 压力
由锥形计量活塞在固定锐缘孔内 注甘油的直径 63 mm (2 1/2”) 压力表量程为 0 - 420 巴
活动测量，这种设计使由温度和粘度 (0 - 6000 磅／平方英寸 ) 可对系 统压力连续读数。
变化引起的影响减到最小。活塞移动
和流量变化成比例。反之，当活塞反 精度:满量程的 ± 1.6%
向运动时，流量在低压时回流。
温度
显示有 °C and °F， 温 度计嵌入橡胶化合物，
精度 : 20-40 厘沲时全流量 的 ± 4 % 装入流量块从而感应流体通路内的温度变化。
压降(双向)
RFIK 120 ABOT 5 巴 精度 : ± 2 °C
RFIK 180 ABOT 10 巴
全流量，液压油粘度 28 厘沲条件下测得

相反
流量方向
正常流量
方向
N S

S N
垫片
反向流量
显示组件带 安全盘
内部安全盘 压力控制阀 支架

构造
流量块 加载阀和压力表
坚固的强抗拉流量块内安装测量 HV100 加载阀直接连接到流量块，
活塞和导杆，导杆内置弹簧，活塞与 420 bar, 6000 的压力表安装在加载阀的入口部分。
校准弹簧反向运动。活塞作双向运动， 加载阀操作简便，和压力表一起使用，
所以有需要的话流量可任意从入口或 在工作量围之内可以灵敏地、
出口进出。活塞磁性连接到旋转指针， 逐步地控制工作范围内的系统
流量可从入口方向在刻度盘上直接读数， 压力。
刻度盘直径63mm (21/2") 非常清晰，
流量刻度为升／分和加仑／分。流量和温 安全盘
度刻度前面都有抗冲击的防护罩。整套 两个内部安全盘在
部件完全密封，外有硬壳金属保护。 440 bar, 6400 psi 时释压但无外部泄漏，
可在超压时提供保护。安全盘安装在卡头内，
匣子 可以轻松替换。
整套部件都安装在牢固的钢匣子内，
测试过程中若有意外损害可以提供充分 其他产品
保护。分离式盖子为仪表刻度盘留有舱 无铝流量显示器测试组件，
口，安全盘卡头的使用可以保证轻易更 适合采矿、海上平台和高压水
换安全盘。 应用。
请洽销售办公室
尺寸／重量
310 x 105 x 120 mm (12.25 x 4.125 x 4.875 英寸) 如何订购
5 kg (11 磅 ) 参照图表说明型号，如果有需要接头，也请说明
连接件接头等。 如Webster 型号RFIK 120 ABOT 是 5 - 120
升／分, 1.2 - 26 加仑／分的测试组件，适合测量高达
420巴, 6000 磅／平方英寸的操作。

Certificate No.8242

Webtec Products Limited无须预先通知，保留更新和更改规格的权利

 Nuffield Road, St. Ives, Cambs., PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

RFIK Series
Low Cost
Hydraulic Tester
● 120 lpm
● 180 lpm

● Up to 420 bar Model RFIK 180 ABOT

The RFIK Reversible Flow Indicator Test Kit provides Features

the ideal solution for servicing and commissioning ● MEASURES Flow, Pressure, Temperature
hydraulic circuits on agricultural and other mobile
machinery. ● ALLOWS reverse flow
The kit comprises of a direct acting flow indicator
● FLOW accuracy ± 4% FSD
with built in thermometer, a loading valve and a
pressure gauge all built into a strong steel case with a ● WIDE flow range
removable lid.
● LARGE easy to read dials
The unit is self contained and requires no electrical
power. The dials are clear and easy to read. ● NO batteries required
Installation is extremely simple and the test kit can be
connected into either the pressure or return lines. The ● SMOOTH pressure control up to 420 bar
loading valve and pressure gauge allow a progressive (6000 psi)
build up of system pressure in complete safety. ● SAFE to use, with INTERPASS internal safety
The test kit provides the service engineer with protection system. Protects system and
quick, accurate and simple performance testing of operator against accidental over-pressure in
pumps, motors, valves, cylinders and complete both flow directions
hydraulic circuits.

Pump Test Overall System Test

Cylinder Cylinder

Directional Valve °F
175

150

125

100
°C

80

70

60

50

40

30
75
20

50 10

Relief
Valve Relief
°F
175

150

125

100
°C

80

70

60

50

40
Valve
30
75
20

Test Hose
50 10

Pump Pump

Another quality product from the Webster Range

(04/04) RFIK-BU-ENG-1322.pdf
Specifications
Flow Range Max. Working Pressure Temperature Range
Model No. Part No.
lpm gpm (US) bar psi °C °F
RFIK 120 ABOT FT9194 - 03 5 - 120 1.3 - 32 420 6000 10 - 80 50 - 180
RFIK 180 ABOT FT9194 - 09 8 - 180 2.1 - 48 420 6000 10 - 80 50 - 180

Connections Adaptors
By flexible hose (1/2 - 1 metre recommended length) Adaptors are fitted as standard to provide inlet & outlet
Models RFIK 120 & 180 ABOT connections
Inlet Port 1" BSPF Model RFIK 120 ABOT 1" BSPF Male
Outlet Port 3/4" BSPF Model RFIK 180 ABOT 1" BSPF Male

Measurement and Indication

Flow Pressure
Measured by a tapered metering piston moving within a Glycerine filled 63 mm (2 1/2”) pressure gauge 0 - 420 bar
fixed, sharp edged orifice designed to minimise the effects (0 - 6000 psi) gives a continuous reading of system
of changes in temperature and viscosity. The piston pressure.
movement is proportional to the change in flow rate. In Accuracy: ± 1.6% of full scale
reverse the piston moves back to allow the flow to return
Temperature
at low pressure.
Indicated in °C and °F by a thermometer set in rubber
Accuracy: ± 4% of full flow over range 20 - 40 cSt.
compound and built into the flowblock to measure
Pressure Drop (In both flow directions) temperature changes in the fluid passage.
RFIK 120 ABOT 5 bar Accuracy: ± 2 °C
RFIK 180 ABOT 10 bar
At full flow with oil viscosity 28 centistokes.

Reverse
Flow Direction
Normal Flow
Direction
N S

S N
Spacer
Reversible flow
indicator kit with Safety Disc
internal safety discs. Pressure Control Valve Holder

Construction
Flow Block Loading Valve and Pressure Gauge
Solid high tensile flow block houses a metering piston and The HV100 loading valve is connected directly to the flow
guide, the piston moves against a calibrated spring housed in block and a 420 bar, 6000 psi pressure gauge is mounted in
a guide. The piston can move in both directions allowing flow the inlet section of the loading valve. The valve is easy to
from either the inlet and outlet port as required. The piston is operate and, combined with the pressure gauge, allows
magnetically coupled to a rotary pointer to provide a direct sensitive and progressive control of system pressure
reading of flow from the inlet direction on a clear 63mm throughout the working range.
(21/2") diameter flow scale calibrated in lpm and gpm. Both
the flow and the temperature scales are shielded behind Safety Discs
impact resistant windows and protected by a metal cover. Protection against over pressure is provided by two internal
The whole unit is fully sealed within a strong metal cover. safety discs which relieve at 440 bar, 6400 psi without
external spillage. The safety discs are housed in a cartridge
Case and are easily replaceable.
The complete unit is built into a strong steel case which
provides full protection against accidental damage during Other Products.
testing. A detachable lid provides access to the instrument Aluminium free flow indicator test kits suitable for Mining /
dials and the safety disc cartridge is easily accessed to Offshore and High Pressure Water applications are
replace safety discs. available.
Consult sales office.
Dimensions/Weight
310 x 105 x 120 mm (12.25 x 4.125 x 4.875 inches) How to order
5 kg (11 lbs) Specify Model from table above together with any adaptor
fitting required. Webster Model RFIK 120 ABOT is a 5 - 120
lpm, 1.2 - 26 gpm test kit suitable for up to 420 bar, 6000 psi
operation.

Certificate No.8242

Webtec Products Limited reserve the right to make improvements and changes to the specification without notice
 Nuffield Road, St. Ives, Cambs., PE27 3LZ, UK
Tel: +44(0)1480 397400 Fax: +44(0)1480 466555
E-mail: [email protected]

Webtec Products Limited

RFIK Series
Low Cost
Hydraulic Tester
● 120 lpm
● 180 lpm

● Up to 420 bar Model RFIK 180 ABOT

The RFIK Reversible Flow Indicator Test Kit provides Features

the ideal solution for servicing and commissioning ● MEASURES Flow, Pressure, Temperature
hydraulic circuits on agricultural and other mobile
machinery. ● ALLOWS reversible flow
The kit comprises of a direct acting flow indicator
● FLOW accuracy ± 4% FSD
with built in thermometer, a loading valve and a
pressure gauge all built into a strong steel case with a ● WIDE flow range
removable lid.
● LARGE easy to read dials
The unit is self contained and requires no electrical
power. The dials are clear and easy to read. ● NO batteries required
Installation is extremely simple and the test kit can be
connected into either the pressure or return lines. The ● SMOOTH pressure control up to 420 bar
loading valve and pressure gauge allow a progressive (6000 psi)
build up of system pressure in complete safety. ● SAFE to use, with INTERPASS internal safety
The test kit provides the service engineer with protection system. Protects system and
quick, accurate and simple performance testing of operator against accidental over-pressure in
pumps, motors, valves, cylinders and complete both flow directions
hydraulic circuits.

Pump Test Overall System Test

Cylinder Cylinder

Directional Valve °F°C

175

150

125

100
80
70
60
50

40
30
75
20

50 10

Relief
Valve Relief
°F°C
175

150

125

100
80

70

60

50

40
Valve
30
75
20

Test Hose
50 10

Pump Pump

Another quality product from the Webster Range

(07/02) RFIK-BU-ENG-0918.pdf
Specifications
Model Part Flow Range Max. Working Temperature Range
No. No. Pressure
lpm gpm (US) bar psi °C °F
RFIK 120 ABOT FT8686 - 03 5 - 120 1.3 - 32 420 6000 10 - 80 50 - 180
RFIK 180 ABOT FT8686 - 09 8 - 180 2.1 - 48 420 6000 10 - 80 50 - 180

Connections Adaptors
By flexible hose (1/2 - 1 metre recommended length) Adaptors are fitted as standard to provide inlet &
Models RFIK 120 & 180 ABOT outlet connections
Inlet Port 1" BSPF Model RFIK 120 ABOT 3/4" BSPF Male
Outlet Port 1/2" BSPF Model RFIK 180 ABOT 3/4" BSPF Male
Measurement and Indication
Flow Pressure
Measured by a tapered metering piston moving within Glycerine filled 63mm (2 1/2”) pressure gauge 0 - 420
a fixed, sharp edged orifice designed to minimise the bar (0 - 6000psi) gives a continuous reading of system
effects of changes in temperature and viscosity. The pressure.
piston movement is proportional to the change in flow Accuracy: ± 1.6% of full scale
rate. In reverse the piston moves back to allow the
flow to return at low pressure. Temperature
Accuracy: ± 4% of full flow. Indicated in °C and °F by a thermometer set in rubber
compound and built into the flowblock to measure
Pressure Drop (In both flow directions) temperature changes in the fluid passage.
RFIK 120 ABOT 15 bar Accuracy: ± 2 °C
RFIK 180 ABOT 35 bar
At full flow with oil viscosity 28 centistokes.
Reverse
Flow Direction
Normal Flow
Direction
N S

S N
Spacer
Reversible flow
indicator kit with Safety Disc
internal safety discs. Pressure Control Valve Holder

Construction
Flow Block Loading Valve and Pressure Gauge
Solid high tensile flow block houses a metering piston The HV100 loading valve is connected directly to the
and guide, the piston moves against a calibrated spring flow block and a 420 bar, 6000 psi pressure gauge is
housed in a guide. The piston can move in both mounted in the inlet section of the loading valve. The
directions allowing flow from either the inlet and outlet valve is easy to operate and, combined with the pressure
port as required. The piston is magnetically coupled to a gauge, allows sensitive and progressive control of
rotary pointer to provide a direct reading of flow from the system pressure throughout the working range.
inlet direction on a clear 63mm (21/2") diameter flow Safety Discs
scale calibrated in lpm and gpm. Both the flow and the Protection against over pressure is provided by two
temperature scales are shielded behind impact resistant internal safety discs which relieve at 440 bar, 6400 psi
windows and protected by a metal cover. The whole unit without external spillage. The safety discs are housed in
is fully sealed within a strong metal cover. a cartridge and are easily replaceable.
Case Other Products.
The complete unit is built into a strong steel case which Aluminium free flow indicator test kits suitable for Mining
provides full protection against accidental damage / Offshore and High Pressure Water applications are
during testing. A detachable lid provides access to the available.
instrument dials and the safety disc cartridge is easily Consult sales office.
accessed to replace safety discs.
How to order
Dimensions/Weight Specify Model from table above together with any
310 x 105 x 120 mm (12.25 x 4.125 x 4.875 inches) adaptor fitting required. Webster Model RFIK 120 ABOT
5 kg (11 lbs) is a 5 - 120 lpm, 1.2 - 26 gpm test kit suitable for up to
420 bar, 6000 psi operation.

Certificate No.8242

WEBTEC PRODUCTS LIMITED reserve the right to make improvements and changes to the specification without notice
LTR Series
Turbine flow meters with frequency Milwaukee, WI 53235, USA
Tel: +1 (414) 769-6400

output and built-in loading valve [email protected]

St. Ives, Cambs. PE27 3LZ, UK

Tel: +44 (0) 1480 397 400
[email protected]
Up to
www.webtec.com
l 800 lpm, 210 US gpm
l 480 bar, 7000 psi
Features
The LTR range of turbine flow meters with built-in loading valves, provide l FLOW: 8 - 800 lpm,
a precision solution to the flow measurement of hydraulic systems on test 2 - 210 US gpm
stands, machine tools and other fixed or mobile applications. The flow meter
can be installed anywhere in the hydraulic circuit for production testing, l PRESSURE: Up to
commissioning, development testing and control systems. The compact 480 bar, 7000 psi
design allows the LTR series flow meters to be installed where space is l ACCURACY: Up to 1% of
limited. indicated reading

The integral loading valve provides smooth progressive pressure control in l LOADING VALVE: with
both flow directions allowing components such as cylinders or motors to be bi-directional flow
tested without re-plumbing the test connections. and pressure loading
capability
A wide range of readouts and signal converters are available which provide l ‘INTERPASS’™ safety
the instrumentation needed to analyse the performance of pumps, motors, disc system, bypasses
valves and hydrostatic transmissions. oil internally in the event
of the valve being over
* Greater flow accuracy is obtained in the forward direction. pressurised

l FREQUENCY OUTPUT

l BI-DIRECTIONAL
operation*
l TEMPERATURE: sensor
built-in
l FLUIDS: Wide range of
hydraulic oil, lubrication
oil, and fuels
l CALIBRATION: 21 cSt
as standard. Special
calibration possible

Certificate No.8242

Hydraulic measurement and control LTR-BU-ENG-1203.pdf

(Issue 4)
11/13
Specifications
Model Number Main ports Top ports Flow Range Maximum pressure
LT300R-FM-B-B-6 1” BSPP 1/4” BSPP 8 - 300 lpm 420 bar
LT300R-FM-S-S-6 1-5/16” -12UN #16 SAE ORB 7/16” -20UN #4 SAE ORB 2 - 80 US gpm 6000 psi
LT400R-FM-B-B-6 1” BSPP 1/4” BSPP 10 - 400 lpm 420 bar
LT400R-FM-S-S-6 1-5/16” -12UN #16 SAE ORB 7/16” -20UN #4 SAE ORB 2.5 - 100 US gpm 6000 psi
LT600R-FM-S-B-7 1-7/8” -12UN #24 SAE ORB 1/4” BSPP 20 - 600 lpm* 480 bar
LT600R-FM-S-S-7 1-7/8” -12UN #24 SAE ORB 7/16” -20UN #4 SAE ORB 5 - 160 US gpm* 7000 psi
LT600R-FM-F-B-3 1-1/2” #24 SAE Code 61 4-bolt flange 1/4” BSPP 20-600 lpm* 210 bar
LT600R-FM-F-S-3 1-1/2” #24 SAE Code 61 4-bolt flange 7/16” -20UN #4 SAE ORB 5-160 US gpm* 3000 psi
LT800R-FM-S-B-7 1-7/8” -12UN #24 SAE ORB 1/4” BSPP 20 - 800 lpm* 480 bar
LT800R-FM-S-S-7 1-7/8” -12UN #24 SAE ORB 7/16” -20UN #4 SAE ORB 5 - 210 US gpm* 7000 psi

*LT600R & 800R has limited pressure control below 86 lpm (23 US gpm). The maximum controllable pressure in this region
is calculated by: max pressure (in bar) = 5 x flow (lpm) +30

Functional specification
Ambient temperature: 5 to 40°C (41 - 104°F)
Fluid type: Oils, fuels, water glycol, water oil emulsions
Fluid temperature: 5 to 90°C (41 - 194°F) continuous use.
Accuracy: 15 to 100% of range - 1% of indicated reading
Below 15% fixed accuracy of 1% of 15% of full scale
To obtain 1% of indicated readings a DHCR must be used. Accuracy with other readouts 1% of
full scale.
Output: Frequency - 20 -2000 Hz
Impedance - 3700 Ohm
Inductance - 1kHz: 1.55H

Construction material
Flow body: High tensile Aluminium 2014A T6
Internal parts: Aluminium, Steel, Stainless Steel.
Transducer: Aluminium, Steel - electroless nickel plated, Stainless Steel.
Seals: Viton seals as standard EPDM are available - please consult sales office.

Operation
There are two key elements - the turbine and the loading Installation
valve. As fluid is passed through the flow block it rotates The flow blocks have built-in flow straighteners so the
a precision turbine. The flow straighteners and turbine normal recommended length of 10Ø of straight tube can
design minimise the effects of turbulence and swirl. The be reduced to 8 Ø where space is limited. 90-degree
turbine blades are detected by the magnetic reluctance bends are permitted on the loading valve end of the
transducer which produces a pulse output. The flow block, but should always be of a similar bore size to that
meter block has ports for pressure or temperature sensors of the flowmeter to prevent venturi or constriction effects.
which can be supplied as an option. The range of flow meters can be used for intermittent
The loading valve unique design has a pressure-balanced or continuous testing of flow in either direction. The flow
poppet that ensures low handle effort throughout the block can be mounted in any orientation.
flow and pressure ranges in addition to excellent tactile
feedback, regardless of flow direction. Tuning the valve Filtration
clockwise increases the restriction and hence the load It is recommended that a 25-micron filter is installed in the
on the circuit. In the event of overpressure, replaceable circuit prior to the flow block.
safety discs (situated within the poppet) rupture, to
internally by-pass the oil at low pressure. Safety discs Top ports
with different pressure ranges up to 480 bar are available All flow meters have two additional ports (see table
-please consult sales office. for configuration) in the top face to enable the user to
connect both a temperature and pressure senor. All
Reverse flow flow meters come with one M16 x 2 test point fitted as
The flow block is capable of controlling and measuring standard.
flow in either direction. There is a shuttle valve which
ensures the pressure port measure the high pressure Ordering
side of the loading valve. In order to achieve the quoted To order a flow meter please quote the model number
accaurcy figures flow must be in the preferred direction - from the table above. eg: LT300R-FM-B-B-6. All flow
turbine first then loading value. meters can have both a temperature sensor and pressure
transducer connected simultaneously.
Calibration
All units are calibrated with 21 cSt oil as standard.
Calibration certificates are available on request - this is a
chargeable option. Other calibration on request - please
consult the sales office.
 Pressure Drop Chart
Hydraulic Oil Viscosity 21 Centistokes (Fully open load valve)
10.0
LT600R

Pressure Drop (bar)

LT800R
5.0
LT300R
LT400R

Note:
1.0
1 UK gallon = 4.546 litres
1 US gallon = 3.785 litres
0.5
5 10 50 100 500 1000
Flow (lpm)

Connection Details
Pins
4 3 1 - Freq +ve
5 2 - Freq -ve
1 2 3 - Temp
4 - Temp
5 - N/C

Description Part number

Connecting cable (5m) FT10228-05
Connecting cable (10m) FT10228-10
Connector M12 FT9880

Model No A B C D E F G Weight kg (lbs)

LT300R 49 (2”) 100 (4”) 182 (7-1/8”) 222 (8-3/4”) 102.5 (4”) 47.6 (1-7/8”) 150 (6”) 3.7 (8.1)
LT400R 49 (2”) 100 (4”) 182 (7-1/8”) 222 (8-3/4”) 102.5 (4”) 47.6 (1-7/8”) 150 (6”) 3.7 (8.1)
LT600R 75 (3”) 125 (5”) 211 (8-3/8”) 235 (9-3/4”) 99 (3-7/8”) 63 (2-1/2”) 169 (6-5/8”) 7.5 (16.5)
LT800R 75 (3”) 125 (5”) 211 (8-3/8”) 235 (9-3/4”) 99 (3-7/8”) 63 (2-1/2”) 169 (6-5/8”) 7.5 (16.5)
Add 20mm (3/4”) to G for full height including feet.

D One M16 x 2 test

point fitted as G
LT300R, LT400R E standard
position only
All models (not shown) A

F
C

LT600R, LT800R
position only

M10x1 Port
Pressure/Temp
connections
Turbine Flow Meters
Accuracy Repeatability
The accuracy is better described as the uncertainty of the The repeatability is the variation in the performance of the
flow reading compared to a known reference. Every flow flow meter when used under the same conditions. Our
measurement has an error associated with it, caused by range of flow meters has excellent repeatability of better
the combination of a large number of factors that affect than ± 0.2%. This is just as important as the accuracy
the operation of the flow meter, these include bearing since in many applications the flow readings from the
friction, temperature, viscosity, magnetic drag and the same flow meter will be compared at regular intervals to
signal strength to name but a few. look for any change in performance of the system.

All our flow meters are calibrated at 10 points over the Flow range (Turndown ratio)
flow range and its performance measured against a flow A turbine flow meter has a minimum and a maximum
reference that is traceable to International standards. calibrated flow which together describe the range of
Accuracy is typically quoted in one of two ways: as a flows that can be accurately measured. Through the
percentage of full scale (the maximum calibrated flow) or addition of signal conditioning either mounted on the flow
as a percentage of the indicated reading (the actual flow). meter or built into the readout, the flow range of our flow
meters has been extended considerably compared to
Full scale (FS) or full scale deflection (FSD) other models on the market; the ratio of the maximum to
A term that was originally used for analogue displays the minimum calibrated flow (turndown ratio) is between
where a needle pointed to a number on a scale, hence 15 and 40 across all models. Particular effort has been
FSD. The flow accuracy is a fixed amount regardless of made to extend the flow range by calibrating down to
the actual flow you are measuring. For example 1% FS lower flows enabling one flow meter to be used where
for a flow meter with a maximum calibrated flow of 400 two may have been required in the past. This makes the
lpm is ± 4 lpm whether you are measuring 40 lpm, 200 flow meter both a more economical and easier to install
lpm or 400 lpm (see graph below). If you need to measure solution.
flows of 40 and 400 lpm with same flow meter then it is
important to check the allowable error at all flows. Fluid viscosity
Graph showing accuracy of 1% of Full Scale (FS) for a The performance of a turbine flow meter can be affected
flow meter rated up to 400 lpm by the viscosity of the fluid measured. Our turbine flow
5 meters are calibrated at between 18 and 26 cSt as
4 standard (a mean viscosity of 21 cSt), which is the typical
3 kinematic viscosity for a hydraulic fluid operating at 50
2
°C. The kinematic viscosity of all hydraulic fluids is related
to the fluid temperature and the table below shows the
Error (lpm)

0
20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 affect of temperature on the kinematic viscosity of a
-1
range of typical grades of hydraulic oil.
-2

The shaded area of the table shows the range of

-3

viscosities that can be measured by a flow meter with

-4
-5
Flow (lpm) standard calibration with minimal effect on the accuracy
(less that ± 1% FS).

Flow meters can be specially calibrated at a different

Indicated reading (IR) viscosity to the standard or we can advise on the
Accuracy is quoted as a percentage of the actual value expected error when the flow meter is used at other
measured. So if the accuracy of a 400 lpm flow meter is viscosities, please contact sales for further information.
1% IR then the error at 400 lpm is ± 4 lpm. As the actual
flow measured reduces, so does the error in lpm. When
measuring a flow of 60 lpm with an accuracy of 1% IR, Table showing kinematic viscosity (cSt)
the possible error is ± 0.6 lpm. At very low flows, the of different mineral oils at specific temperatures
possible errors are no longer proportional to the flow rate,
but actually a fixed amount in lpm (see graph below). For Fluid type
example if the accuracy is quoted as 1% IR (>60 lpm) Temp °C ISO15 ISO22 ISO32 ISO37 ISO46 ISO68
for a flow meter with the range 10 - 400 lpm, then the 0 85.9 165.6 309.3 449.9 527.6 894.3
accuracy is 1% of the actual flow in the range 60 to 400 10 49.0 87.0 150.8 204.7 244.9 393.3
lpm and a fixed flow error in the range 10 to < 60 lpm. 20 30.4 50.5 82.2 105.5 127.9 196.1
Graph showing accuracy of 1% of Indicated Reading (IR)
for a flow meter rated up to 400 lpm 30 20.1 31.6 48.8 59.8 73.1 107.7
5 40 14.0 21.0 31.0 36.6 44.9 63.9
4 50 10.2 14.7 20.8 23.9 29.4 40.5
3 60 7.7 10.7 14.7 16.5 20.2 27.2
2
70 6.0 8.1 10.9 12.0 14.6 19.2
Error (lpm)

1
80 4.8 6.4 8.4 9.1 11.1 14.3
0

-1
20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 90 4.0 5.2 6.6 7.2 8.7 11.1
-2
100 3.3 4.3 5.5 6.0 7.1 8.9
-3

-4
ISO 15, 22, 32, 46 and 68 based on typical figures for the Esso
Nuto range of HM oils. ISO 37 based on Shell Tellus HM oil.
-5
Flow (lpm)

Webtec reserve the right to make improvements and changes to the specification without notice
RFIK Series
Mechanical Hydraulic Tester Milwaukee, WI 53235, USA
Tel: +1 (414) 769-6400
[email protected]

St. Ives, Cambs. PE27 3LZ, UK

Tel: +44 (0) 1480 397 400
[email protected]
Up to
l 200 lpm, 54 US gpm www.webtec.com

l 420 bar, 6000 psi

Features
The RFIK mechanical hydraulic tester provides the ideal solution for servicing l FLOW: 2 - 200 lpm,
and commissioning hydraulic circuits on agricultural and other mobile 0.5 - 54 US gpm
machinery.
l PRESSURE: 420 bar,
The kit comprises of a direct acting flow indicator with built in thermometer, 6000 psi
a loading valve and a pressure gauge all built into a strong steel case with a
removable lid. l BUILT-IN thermometer
The unit is self contained and requires no electrical power. The dials are l ALLOWS reverse flow
clear and easy to read. Installation is extremely simple and the test kit can
be connected into either the pressure or return lines. The loading valve and l NO batteries required
pressure gauge allow a progressive build up of system pressure in complete
l FLOW ACCURACY
safety.
within 4% FSD
The test kit provides the service engineer with quick, accurate and simple
performance testing of pumps, motors, valves, steering systems, cylinders l LARGE clear easy to
and complete hydraulic circuits. read dials

Note: This unit is not designed for permanent installation. l SMOOTH pressure
control up to 420 bar,
6000 psi

l SAFE to use, with

‘INTERPASS’™ internal
safety protection
system. Protects system
and operator against
accidental over-pressure
in both flow directions

RFIK Mechanical
Hydraulic Tester

Certificate No.8242

Hydraulic measurement and control RFIK-BU-ENG-1919.pdf

(Issue 5)
11/13
Specifications
Model Calibrated Flow Range
Inlet fitting Outlet fititng
Number lpm US gpm
RFIK030-B-6 2 - 30 0.5 - 8 3/4” BSPP 3/4” BSPP
RFIK060-B-6 5 - 60 1 - 16 3/4” BSPP 3/4” BSPP
RFIK120-B-6 10 - 120 4 - 32 1” BSPP 1” BSPP
RFIK200-B-6 10 - 200 4 - 54 1” BSPP 1” BSPP
RFIK030-S-6 2 - 30 0.5 - 8 1-1/16” - 12UN JIC Male 1-1/16” - 12UN JIC Male
RFIK060-S-6 5 - 60 1 - 16 1-1/16” - 12UN JIC Male 1-1/16” - 12UN JIC Male
RFIK120-S-6 10 - 120 4 - 32 1-5/16” - 12UN JIC Male 1-5/16” - 12UN JIC Male
RFIK200-S-6 10 - 200 4 - 54 1-5/16” - 12UN JIC Male 1-5/16” - 12UN JIC Male

Functional specification
Ambient temperature: -10 to 50 °C (14 - 122 °F)
Fluid type: Hydraulic oils
Fluid temperature: 20 to 80 °C (68 - 176 °F) continuous use. Intermittently (< 10 minutes) up to 110 °C (230 °F).
Maximum pressure: 420 Bar (6000 psi)
Displays: Pressure and flow 2.5” (63mm) dials
Temperature 2” (50mm) long scale 20 to120 °C (68 - 248 °F)
Accuracy: Flow: ± 4% of full scale
Pressure: ± 1.6% of full scale
Temperature: ± 2.5 °C (± 5 °F)
Dimensions: 310 x 105 x 120 mm (12-1/4” x 4-1/8” x 4-7/8”)
Weight: 6.6 kg (14.5 lbs)

Construction material
Case: Painted steel - removable lid
RFI body: Aluminium 2011T6
Load valve body: Aluminium 2011T6
Internal components: Stainless steel, brass
Seals: Viton

Operation
There are two main elements to the RFIK - the reverse
flow indicator (RFI) and the load valve. The flow indicator
bock houses a metering piston which moves against a
calibrated spring. The piston is magnetically coupled to
a rotary pointer to provide a direct reading of flow on the
dial, flow scale is displayed in both lpm and US gpm.
The thermometer also mounted in the flow block near the
fluid flow. Both flow and temperature scales are shielded
behind impact resistant windows.
The load valve is connected directly to the flow block
and a 420 bar (6000 psi) pressure gauge is mounted in
the inlet section of the loading valve. The valve is easy to
operate and, combined with the pressure gauge, allows
sensitive and progressive control of system pressure
throughout the working range

Reverse flow Accessories

The tester will allow reverse flow but will not measure the A range of burst discs are available - please consult the
reverse flow, i.e. the flow needle will indicate zero. sales office.

Safety Discs Ordering

Protection against over pressure is provided by two To order a RFIK please quote the model number from the
internal safety discs which relieve at 440 bar (6400 psi) table above or if your required model is not in the table
without external spillage. The safety discs are housed in a please consult Webtec sales office for help and advice.
cartridge and are easily replaceable. Each unit is supplied
Overall System Test
with four spare discs
Cylinder

Calibration
All testers are calibrated with 28cSt oil as standard.
Calibration certificates are available on request - this is a RFIK
chargeable option. Other calibration on request - please ϒF
175

150
ϒC

80

70

consult sales office

60
125
50

100 40

30
75
20

50 10

Installation Relief
It is recommended to connect with flexible hoses of at Valve
least 500mm (1.5’) in length.
Pump

Webtec reserve the right to make improvements and changes to the specification without notice
RFI Series
Reversible Flow Indicator Milwaukee, WI 53235, USA
Tel: +1 (414) 769-6400
[email protected]

St. Ives, Cambs. PE27 3LZ, UK

Tel: +44 (0) 1480 397 400
Up to [email protected]

l 200 lpm, 54 gpm

www.webtec.com
l 420 bar, 6000 psi

The RFI reversible flow indicator is designed for continuous monitoring or Features
intermittent use commissioning and servicing hydraulic systems up to 420
bar, 6000 psi. l FLOW: 10 - 200 lpm,
4 - 54 gpm
The large 63 mm diameter dial ensures that quick checks can be made to
l PRESSURE: 420 bar,
determine pump performance and setting of flow control valves. They can
6000 psi
be used anywhere on mobile and industrial hydraulic circuits to test pumps,
motors, valves and cylinders. l FLOW accuracy within
4% FSD
These direct acting flow indicators can be installed in hazardous areas or on
applications where no power is available. The flow indicator design ensures l BUILT-IN thermometer
good reliability and minimises the effects of contamination.
l ALLOWS reverse flow

l DUAL scale lpm/gpm

l HORIZONTAL or vertical
mounting

l LARGE clear easy to

read dial

l LOW cost rugged design

l PRESSURE gauge port

l WIDE operating range

Certificate No.8242

Hydraulic measurement and control RFI-BU-ENG-2153.pdf

(Issue 3)
08/16
Specification
Calibrated flow range
Model number Main ports Top port
lpm gpm
RFI120-B-6 10 - 120 4 - 32 1” BSPP 1/4” BSPP
RFI120-S-6 10 - 120 4 - 32 1-5/16” -12UN #16 SAE ORB 1/4” NPTF
RFI200-B-6 10 - 200 4 - 54 1” BSPP 1/4” BSPP
RFI200-S-6 10 - 200 4 - 54 1-5/16” -12UN #16 SAE ORB 1/4” NPTF

Note: All NPTF threads are to ANSI B1.20.3 -1976 Class 1. As stated in the standard it is recommended that “sealing is accomplished by the
means of a sealant applied to the thread”. NPT fittings may also be used to connect to NPTF ports (also with a sealant applied to the thread)

Functional specification
Ambient temperature: -10 to 50 °C, 14 -122°F
Fluid type: Hydraulic mineral oil to ISO 11158 category HM.
Fluid temperature: 20 to 80°C, 68 - 176°F continuous use. Intermittently (< 10 minutes) up to 110 °C, 230 °F.
Maximum pressure 420 bar, 6000 psi
Accuracy:
Flow: ± 4% of full scale
Temperature: ± 2.5°C, ± 5 °F
Dimensions: 171 x 74 x 61 mm, 6.73” x 2.91” x 2.4”
Weight 2.0 kg, 4.4 lbs

Construction material
Main block Aluminium 2011T6
Internal parts Stainless steel, brass
Seals Nitrile and FKM (wetted parts on BSPP models)

Operation
The flow indicator body houses a metering piston Installation
which moves against a calibrated spring. The piston is The unit can be installed in any position, horizontal,
magnetically coupled to a rotary pointer to provide a vertical or anywhere in between. The unit is designed to
direct reading of flow on the dial, flow scale is displayed panel mount or pipe mount. When panel mounting ensure
in both lpm and gpm. The thermometer is also mounted that rear and bottom faces of the unit are at least 12 mm,
in the body near the fluid flow. Both flow and temperature 1/2” from any ferrous material such as an iron panel or
scales are shielded behind impact resistant windows. base. The piston contains a magnet that can be affected
by close proximity of ferrous material. The front face
Reverse flow can be mounted directly to ferrous panels. Two 9 mm,
The unit will allow reverse flow but will not measure the 0.35” diameter holes are provided for this purpose. All
reverse flow, i.e. the flow needle will indicate zero. hydraulic connections should be made by suitably trained
personnel.
Calibration
All units are calibrated at a mean viscosity of 28 cSt using Accessories
hydraulic mineral oil to ISO32 category HM. Calibration Pressure gauge fitted directly into block or remotely
certificates are available on request - this is a chargeable connected by micro bore hose - See pressure gauge
option. Other calibration on request - please consult sales bulletin or consult sales office.
office.

Webtec reserve the right to make improvements and changes to the specification without notice