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Doc No: S-0098-00-QP-0801

Prepared By: MARHADI MUSHAFFA
INSPECTION AND TEST PLAN (ITP)
Approved By: T.S.R.BANGAR RAJU
Revision: F1
OWNER App:
DISCIPLINE TANKAGES - CATHODIC PROTECTION SYSTEM PROJECT: MG3 PROJECT Date: 29-Jan-07
LOCATION MG3 PROJECT SITE , MELAKA CLIENT: PETRONAS PENAPISAN MELAKA SDN BHD

Responsible Inspection Points

Item no. Activity Control Instance Reference Document Frequency of check Acceptance Criteria Verifying Document Remarks
Execution Sub Contractor Contractor PMT

A DRAWING APPROVAL AFC DRAWINGS

B. MATERIAL APPROVAL AFC DRAWINGS & DELIVERY ORDER Mill Test Certificate

C ANODEFLEX, PERMANENT REFRENCE ELECTRODE

C.1 Anodeflex Resistance Test PTS 30.10.73.33-Installation & ONCE FOR EACH ROLL PTS 30.10.73.33-Installation & TEST REPORT SCS/SCI I/R V W
C.2 AnodeFlex Continuity Test Commissioning of CP System ONCE FOR EACH ROLL Commissioning of CP System TEST REPORT SCS/SCI I/R V W
C.3 Inspection of Coke Brezee & RANDOM ONCE INSPECTION REPORT SCS/SCI I/R V W
C.4 Effectiveness of Permanent Reference Electrode TECHNICAL SPECIFICATION ONCE FOR EACH ROLL TEST REPORT SCS/SCI I/R V W
C.5 Anode Installation Inspection-layout arrangement and secure properly ONCE FOR EACH INSTALLATION INSPECTION REPORT SCS/SCI I/R V W
D TRU
D.1 Inspection of TRU PTS 30.10.73.33-Installation & ONCE FOR EACH TRU PTS 30.10.73.33-Installation & INSPECTION REPORT SCS/SCI I/R V W
D.2 Foundation for TRU Commissioning of CP System RANDOM ONCE Commissioning of CP System INSPECTION REPORT SCS/SCI I/R V W
E JUNCTION BOXES
E.1 Inspection of Junction Boxes PTS 30.10.73.33-Installation & ONCE FOR EACH JB PTS 30.10.73.33-Installation & INSPECTION REPORT SCS/SCI I/R V W
E.2 Foundation of Junction Boxes Commissioning of CP System RANDOM ONCE Commissioning of CP System INSPECTION REPORT SCS/SCI I/R V W
F ELECTRICAL AC/DC CABLE
F.1 Cable Drum Insulation Reisistance Test PTS 30.10.73.33-Installation & ONCE FOR EACH DRUM TEST REPORT SCS/SCI I/R V W
F.2 Setting out of cable trench Commissioning of CP System RANDOM PTS 30.10.73.33-Installation & INSPECTION REPORT SCS/SCI I/R V W
Commissioning of CP System
F.3 Survey for U/G facilities ONCE AT ALL LOCATIONS INSPECTION REPORT SCS/SCI I/R V W
G PRE-COMMISSIONING
G.1 TRU Installation Inspection PTS 30.10.73.33-Installation & ONCE FOR EACH TRU INSPECTION REPORT SCS/SCI I/R V W
G.2 Junction Boxes Installation Inspection Commissioning of CP System ONCE FOR EACH JB PTS 30.10.73.33-Installation & INSPECTION REPORT SCS/SCI I/R V W
G.3 All AC/DC Cable Terminations Inspection ONCE EVERY TERMINATION Commissioning of CP System INSPECTION REPORT SCS/SCI I/R V W
G.4 Natural Potential Measurement ONCE FOR EACH TANK TEST REPORT SCS/SCI I/R V W
H COMMISSIONING
H.1 TRU Performance and Workability Check PTS 30.10.73.33-Installation & PTS 30.10.73.33-Installation & TEST REPORT SCS/SCI I/R V W
H.2 On/Off Potential Measurement Commissioning of CP System Commissioning of CP System TEST REPORT SCS/SCI I/R V W
KEY Contractor : I - Responsible for undertaking Inspection / Test, R - Responsible for generating record, V - Verification of record.
PMT : V - Verification of record, W - Witness of Inspection / Test, H - Hold on Inspection / Test (Contractor do not proceed)

SCS- Contractor / Sub contractor Civil Supervisor , SCI - Contractors Quality Inspection , CSR - Client site representative , QS - Contractors Quality Assurance Surveillance

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 MG3 PROJECT - MELAKA
Format No. LT/PP/C - 15

` Rev No. 0

Date : 08.07.06

Material Receipt Information & Inspection Note

Sub contractor Name : Date of receipt :
Work order No. Area of Operation : UNIT 72 / UNIT 18 / UNIT / 19 / UNIT 75 / LSWR / UNIT 49 / UNIT 51 / UNIT 82 , SS-40 , SCR -8 Date of Report :
unless expressly authorized in writing by Lurgi -L&T - KQKS Consortium. Offenders are liable for damages. All

Date of WO. Others specify : __________________

Description of Work order :

Supplier / Vendor Name & Batch / Lot / Heat Inspection Carried By

Sr No. Item Description Qty P.O. No & Dc No. TC No. Unloaded At Remarks
Any exploitation and/or other utilization, including but not limited to reproduction, dis-
emination and/or distribution, of this document and its contents are strictly prohibited

Location No. & Date

rights, including but not limited to all proprietary rights in relation to patents, utility
models and/or other industrial property rights, are reserved.

Remarks : ( On Physical Condition , Storage , Acceptance / Rejection Etc )

Name :
Date :
Sign :

SUB CONTRACTOR CONTRACTOR's AREA MANAGER CONTRACTOR's QAQC

Note : Original shall be sent to QAQC , copy to planning , Stores & Area Incahrge
 MG3 PROJECT - MELAKA
Format No. LT/PP/Q-01

` Rev No. F1

Date : 21-Aug-06

General Inspection Report

Sub contractor / Supplier Name : Area / Activity : Date of Inspection :
Work order No. / P.O.No. : ITP Reference : Date of Report :
Date of WO./ PO : Drawing No & Rev No. :
unless expressly authorized in writing by Lurgi -L&T - KQKS Consortium. Offenders are liable for damages. All

Address :

Nature of Inspections / Test's Carried & The Results , Reference to Internal /

Sr No. Item Description unit Offered / Inspected Qty Accepted Qty Rejected Qty Remarks
External Tests
Any exploitation and/or other utilization, including but not limited to reproduction, dis-
emination and/or distribution, of this document and its contents are strictly prohibited

rights, including but not limited to all proprietary rights in relation to patents, utility
models and/or other industrial property rights, are reserved.

Remarks : ( On Physical Condition , Storage , Acceptance / Rejection Etc )

Name :
Date :
Sign :

SUB CONTRACTOR CONTRACTOR's AREA MANAGER CONTRACTOR's QAQC PMT

Note : Original shall be retained with QAQC, Copy to Supplier / Sub contractor & PMT