SUBMISSION OF MICRO-PROJECT ENTITLED

PREPARE A Report port of various pneumatic hand tools and its attachments.

Submitted to

CSMSS COLLEGE OF POLYTECHNIC, CHATTRAPATI SAMBHAJINAGAR

BY Research students

1) SAMARTH AVINASH BADSAL

Under the guidance of

Mr.Sahane Girish

PROJECT DIRECTOR

(DEPT.OF MECHANICAL ENGINEERING)

CSMSS COLLEGE OF POLYTECHNIC, KANCHANWADI
CHATTRAPATI SAMBHAJINAGAR,
 CERTIFICATE
CSMSS COLLEGE OF POLYTECHNIC, CH.SAMBHAJINAGAR
This is to certify that following students of Fourth semester of Diploma in Mechanical
Engineering of Institute CSMSS College of Polytechnic (Code:1152) have completed the Micro Project
satisfactorily in the subject industrial Hydraulic and pneumatic for the academic year 2023-24 as
prescribed in the curriculum.

Place:Ch.Sambhajinagar
Date:. / /2024

Sr. Name of Sign

No. Student
1 SAMARTH AVINASH BADSAL

PROJECT DIRECTOR HOD

Mr.Sahane Girish Mr.S.S.Madan

PRINCIPAL
DR.G.B.DONGRE
 PRINCIPAL
Acknowledgement
We would like to express our thanks to the people who have helped us most
through out our project .We would like to express our sincere thanks to the
principal of CSMSS College of Polytechnic DR.G.B.Dongre SIR for being always
with us as a motivator. We are thank ful to the H.O.D.of mechanical
department Mr.S.S.Madan SIR for his kind support. We are grate ful to our
Project Director for Mr.Sahane Girish Sir continuous support and motivation
for the project. His help made us possible to complete our project with all
the accurate information. A special thanks of our goes to our friends who
helped us in completing the project, where they all exchanged their own
interesting ideas. We wish to thanks our parents for their personal support
or attention who inspire dus to go our own way. Finally, we would like to
thank God who made all things possible for us till the end.

. Sr. No. Name of Student Enrollment no

1 SAMARTH AVINASH BADSAL 2111520233
 1.0 Aims of the Micro Project

The aim of this project is to demonstrate how we can implement Quality Control tools
to determine the defects and eliminate them so that a better quality product is
obtained.

Intended courses outcome

Apply work study techniques to optimize manufacturing processes

Interpret the data obtained from the different quality control processes .
.

2.0 Course out come

Prepare concrete of required specifications.

Maintain the quality of concrete.

3.0 Proposed Methodology

1. Focused on the selection of an appropriate topic for the micro-project.
2. Select the topic i.e. To Prepare a report on various Casting operations.
3. Brief study on our topic.
4. Gather all information based on the topic of the micro project.
5. Analysis and study of our topic in detail.
6. Following all the above methodologies we successfully completed our microproject.
 4.0 Action Plan
Sr. Plan start Plan finish
Detail of activity
No. date date

1 Searching the topic for micro-project

Search information from the Industrial

2 Engineering And Quality Control (22657) book
and from the internet.

3 Discuss with the project guide.

4 arrange all information in MS Word

5 Prepare a report on it using MS Word

6 print micro project

5.Resources Required
Sr.no Name of Specification Qty Remar k
Resource,
material

1 laptop High speed net 1

2 Mobile phone Android 1

3 Scalepencil 2

NAME OF MEMBER ROLL NO

SAMARTH AVINASH BADSAL 16

1.Rational

In any mechanical industry, industrial engineering combines the efforts of individuals, machines, materials,
production methods, information, and energy to create a product and increase productivity by eliminating
waste in the production process. Mechanical engineering technologists must determine the standardized
process and time required for completion, known as work and time study. They also measure productivity,
evaluate jobs and workers, establish wages and incentives, and assess the quality of the product. Total
Quality Control is a system that effectively integrates quality development, maintenance, and
improvement efforts from various industry groups to achieve production and service at the most cost-
effective level, ultimately leading to full customer satisfaction. Having a strong understanding of the
fundamental principles of industrial engineering and quality control enables technologists to maximize
efficiency within a company by optimizing the use of people, equipment, and facilities.

2.Competency.

The aim of this course is to help the student to attain the following industry identified
competency through various teaching learning experiences:
3.Literature Review

Pneumatic Tools

As mentioned at the beginning of the module, the majority of pneumatic tools used in rescue are
actually designed for the automotive repair industry. However, there are some tools designed
specifically for fire/rescue applications

Types of Pneumatic Tools

Pneumatic impact wrenches provide high torque output. In addition to rotation, impact wrenches
apply a hammering force. They are commonly used in automotive, construction, and assembly
industries. Impact wrenches come in drive sizes similar to ratchet sets. Common automotive drive
sizes are ¼”, 3 /8”, ½”, ¾” and 1”. For industrial applications, drive sizes can be as large as 11 /2”
and 21 /2”. Due to the high torque of an impact wrench, regular sockets should NOT be used.
Standard chrome sockets are fairly brittle and can shatter from too much vibration. Impact sockets
are made from chrome-molybdenum alloy steel, which is a softer more malleable material. These
sockets are designed to absorb the high impact forces from an impact wrench and deform instead
of shattering like standard sockets. Torque ratings can range considerably depending on the size of
the impact wrench and its application. Working torque ranges can be anywhere from 25 to 350 lb-
ft. Maximum torques can exceed 1000 lbft. Air consumption also varies with size and application.
For automotive applications, average consumption rates can be 5-10 cfm. Under load, these
torque wrenches may use in excess of 20 cfm. For industrial and manufacturing applications, air
consumption rates can dramatically increase – some as high as 40 cfm.
Air Ratchet

Air ratchets apply far less torque and operate at lower RPMs than impact wrenches. They are
designed to increase efficiency and save time in applications where standard ratchets would be
used.

Air Ratchet (continued)

Standard drive sizes for air ratchets are ¼”, 3 /8” and ½”. Due to the lower torque ratings, impact
sockets are not required. Torque ratings can range from 5 to 75 lb-ft. Average air consumption
rates for air ratchets are around 4-5 cfm.

Air Hammers

The air hammer (or “air chisel” as it’s sometimes called) is one of the more commonly used
pneumatic tools in rescue. In fact, a larger version of an air hammer, which will be discussed later
in this module, was developed specifically for fire/rescue applications. As the name suggests, air
hammers create a hammering action through the use of a piston. The working end of the air
hammer is the chisel. Chisels are used to pierce and cut metal. There are numerous types of chisel
designs, each with different specialties.
4.1 Introduction
Introduction Pneumatics refers to technology dealing with the application of pressurized gas
(potential energy) to produce mechanical motion (kinetic energy). Pneumatic systems used in the
fire/rescue service primarily use compressed gas as the source of power. There are a variety of
pneumatic tools used in the fire/rescue service, each with a specific function. While some of these
tools were developed specifically for rescue, many are simply borrowed from other industries,
such as the automotive repair industry. All of the components of a pneumatic tool setup will be
discussed in this module, starting with the air source and working downstream to the actual tool.

5.0 Skill Developed

1. Teamwork
2.Communication skills
3.Able to get all information on Casting

Learning out comes of this Micro-project

We successfully get all information about operations that perform of Pnuematics tool has a
wide range of applications in manufacturing industries. Executing any operation on the
Pnuematic tool is much easier than on other tool and learning about this machine is equally
easier

6.0.Reference

1.www.tutoribook.com
2.www.castingproduct.com
3www. Sciencehub.com