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The document provides specifications for various magnetic clutch models including their torque range, weight, inertia, and heat dissipation. It includes 14 different models from 1035 to MTL 140 with their respective technical details. Selection criteria and operating curves for determining the required torque and safe RPM are also discussed.

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0% found this document useful (0 votes)
94 views

Magtork

The document provides specifications for various magnetic clutch models including their torque range, weight, inertia, and heat dissipation. It includes 14 different models from 1035 to MTL 140 with their respective technical details. Selection criteria and operating curves for determining the required torque and safe RPM are also discussed.

Uploaded by

ngoc tran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Model 1035 Model MTL 0.

5
Torque range : 0.001 - 0.014 Nm Torque range : 0.003 - 0.05 Nm
Weight : 0.07 kg Weight : 0.16 kg
-7 2 -6 2
Intertia : 2.5 x 10 kgm sec Intertia : 1.7 x 10 kgm sec
Heat Disspation : 2.2 Watts Heat Disspation : 5.5 Watts

Model MTL 1.25 Model MTL 2.25


Torque range : 0.007 - 0.14 Nm Torque range : 0.03 - 0.25 Nm
Weight : 0.33 kg Weight : 0.33 kg
-6 2 -6 2
Intertia : 6.3 x 10 kgm sec Intertia : 6.3 x 10 kgm sec
Heat Disspation : 13 Watts Heat Disspation : 13 Watts

Model MTL 5 Model MTL 10 Model MTL 17


Torque range : 0.02 - 0.56 Nm Torque range : 0.06 - 1.2 Nm Torque range : 0.6 - 1.92 Nm
Weight : 1.05 kg Weight : 1.6 kg Weight : 1.68 kg
-5 2 -5 2 -5 2
Intertia : 2.55 x 10 kgm sec Intertia : 10.94 x 10 kgm sec Intertia : 10.94 x 10 kgm sec
Heat Disspation : 18 Watts Heat Disspation : 28 Watts Heat Disspation : 28 Watts

Model MTL 25 Model MTL 50


Torque range : 0.11 - 2.83 Nm Torque range : 0.2 - 5.6 Nm
Weight : 4.04 kg Weight : 5.7 kg
-5 2 -5 2
Intertia : 50.7 x 10 kgm sec Intertia : 46.8 x 10 kgm sec
Heat Disspation : 75 Watts Heat Disspation : 120 Watts

Model MTL 70 Model MTL 140


Torque range : 0.33 - 7.9 Nm Torque range : 0.68 - 15.8 Nm
Weight : 6.51 kg Weight : 10.84 kg
-5 2 -3 2
Intertia : 158.4 x 10 kgm sec Intertia : 2.5 x 10 kgm sec
Heat Disspation : 150 Watts Heat Disspation : 300 Watts
MTL 1035, 0.5 MTL 1.25, 2.25, 5, 10 , 17, 25 and 50 MTL 70 MTL 140
(Shaft Design) (Hollow Thru) (Hollow Thru) (Hollow Thru)

Model TORQUE A B C D E F G H J K L M N O P

0.01 ~ 0.13 lb-in


1035-001 5.000 - - - 10.0 - 25.9 34.6 21.1 1.0 13.5 15.5 - M3 X 4.5 DP -
0.001 ~ 0.014 Nm

0.026 ~ 0.44 lb-in


MTL 0.5-8 8.000 - - - 14.0 - 36.0 45.0 25.5 2.0 19.5 24.0 - M3 X 5.5 DP -
0.003 ~ 0.05 Nm

0.06 ~ 1.25 lb-in


MTL 1.25-6 6.000
0.007 ~ 0.14 Nm
- - 47.5 22.0 19.1 49.5 41.9 36.1 2.0 5.8 32.0 M4 M4 X 7.874 DP 39.1
0.25 ~ 2.25 lb-in
MTL 2.25-6 6.000
0.03 ~ 0.25 Nm

0.18 ~ 5.0 lb-in


MTL 5-8 8.000 3.00 9.40 68.8 35.0 26.9 70.1 62.0 53.8 2.0 8.1 48.0 M4 M4 X 9.906 DP 57.9
0.02 ~ 0.56 Nm

0.5 ~ 10.6 lb-in


MTL 10-16 16.000 5.00 18.31 82.0 47.0 37.1 84.1 64.0 55.9 2.0 8.1 60.3 M5 M5 X 9.906 DP 59.9
0.06 ~ 1.20 Nm

5 ~ 17 lb-in
MTL 17-16 16.000 5.00 18.31 82.0 47.0 37.1 84.1 64.0 55.9 2.0 8.1 60.3 M5 M5 X 9.906 DP 59.9
0.6 ~ 1.92 Nm

MTL 25-1.0 1 ~ 25 lb-in 25.400 6.35 27.18


116.1 62.0 35.1 118.9 79.0 67.8 2.0 11.2 76.2 M5 M5 X 11.938 DP 73.9
MTL 25-16 0.11 ~ 2.83 Nm 16.000 5.00 18.31
MTL 50-1.0 2 ~ 50 lb-in 25.400 6.35 27.18 35.1
131.8 62.0 134.1 79.0 67.8 2.0 8.9 76.2 M5 M5 X 11.938 DP 73.9
MTL 50-16 0.2 ~ 5.6 Nm 16.000 5.00 18.31 50.3
MTL 70-16 16.000 5.00 18.31 41.1
3 ~ 70 lb-in Clamp
MTL 70-16 16.000 5.00 18.31 - 62.0 41.9 160.0 104.6 71.4 3.8 17.8 73.0 1/4-20 X 7.874 DP -
0.33 ~ 7.90 Nm Collar
MTL 70-19 19.000 5.99 21.79 45.0
MTL 140-1.0 25.400 6.35 27.18 #10-32
6 ~ 140 lb-in
MTL 140-19 19.000 6.00 21.79 - 82.6 48.3 177.8 134.1 108.0 3.0 13.5 101.6 M6 M8-1.25 x 13mm DP -
0.68 ~ 15.8 Nm
MTL 140-24 24.000 8.00 27.31 M8
Selection Criteria and Calculations
FOR EVERY APPLICATION YOU MUST DETERMINE
THE REQUIRED TORQUE, AND SAFE OPERATION RPM.
Torque ( T ) Nm. = Force ( F ) kg. X Radius ( r ) m.
Note : Force often is the tension

Operating Curves : When you turn the rotor of a magnetic clutch, you convert mechanical energy into thermal
energy(watts). The amount of thermal energy(watts) is a function of the RPM and the TORQUE SETTING.

How to use the charts : Find the slip rpm on the X axis and torque on the Y axis. The Blue area represents
safe continuous duty. The area between the two curves Yellow represents incermittent duty. Example is five minutes on,
five minutes off. Operating in the red zone for any period of time will cause overheating and could damahe unit.

OPERATION CURVES
1035 MTL 0.5 MTL 1.25
0.0140 0.0497 0.140

0.0110 0.0395 0.110


Torque(Nm)

Torque(Nm)

Torque(Nm)
0.0085 0.0282 0.085

0.0056 0.056
0.0169

0.0028 0.028
0.0056

0 1000 2000 3000 4000 5000 0 500 1500 2500 3500 0 500 1000 1500 2000 2500
RPM RPM RPM
MTL 2.25 MTL 5 MTL 10
0.254 0.560 1.120

0.203 0.440 0.880


Torque(Nm)

Torque(Nm)

0.152 0.330 Torque(Nm) 0.660

0.101 0.220 0.440

0.051 0.110 0.220

0 500 1000 1500 2000 2500 0 400 800 1200 1600 2000 0 200 400 600 800 1000
RPM RPM RPM
MTL 25 MTL 50 MTL 70
2.82 0.560 7.91
6.78
2.26 0.440
5.65
Torque(Nm)

Torque(Nm)

Torque(Nm)

1.69 0.330 4.52

1.12 0.220 3.39

2.26
0.56 0.110
1.12

0 200 400 600 800 1000 0 200 400 600 800 1000 0 200 400 600 800 1000
RPM RPM RPM

As a Coupling : As a Clutch : As a Pay-Off Brake :

For load protection or torque The clutch housing is driven by a belt or For relatively light loads, a shaft can
limiting, the clutch fitted onto chain and the rotor connected to the load. be fitted to the rotor and a small
the motor shaft and connected via a Shown here is a small cutom adapter spool of material directly payed off.
flexible coupling to the load mounted on the housing.
Applications Examples
Example 1 OVERLOAD PROTECTION /
TORQUE LIMITING / SOFT START
Information Required :
Motor HP = 1/10 HP
Motor RPM = 900 RPM
How to size :

Select MTL 25 based on 0.79 Nm. At 900 RPM. until it will operate at
maximum limit of continuous duty range. Material Handling (conveyor)

Example 2 NIP ROLL OR PULLEY TENSION CONTROL


Information Required :
Nip roll or pulley diameter (m.) = 0.07 m
Tension (N.) = 10 N
Velocity (m/min.) = 150 m/min
How to size :

Film Tensioning (paper.film or foil)

Select MTL 10 based on 0.35 Nm. At 682 RPM. until will operate
within continuous duty range.
range

Example 3 CYCLING
Information Required :
Slip RPM = 350 RPM
Torque (Nm) = 0.9 Nm
Duty cycle = 25%(slip time of total cycle time)
How to size :

Select MTL 10 based on 0.9 Nm. In.at 350 RPM. until will operate
within intermittent duty range (25% duty cycle). Capping(syringes or bottles)

Example 4 UNWIND TENSION CONTROL


Information Required :
Full roll diameter (m.) = 0.15 m
Empty (core) diameter (m.) = 0.076 m
Average tension (N.) = 4.5 N
Velocity (m/min.) = 45.7 m/min
How to size :

Pay-Off (film or wire)

Select MTL 5 based on torque 0.25 Nm. In.at 191 RPM. until will operate
within continuous duty range.
Magnetic Capping Clutches
Magnetic Capping Clutches
Our Hysteresis Design is built better and lasts longer.

Most bottle capping clutches today are magnetic, but of the synchronous design. The
synchronous design uses two sets of opposed magnets to achieve the desired torque.
The result is a noisy, ratcheting effect.

These clutches tighten the cap much like an impact wrench tightens the lugs on an
automobile tire.
tire With today
today’ss thinner materials,
materials higher speeds and need for more
precise torque, synchronous clutches are quickly becoming obsolete in the workplace.

Our specialty . . .
i the
is th hysteresis
h t i design.
d i

In the hysteresis design, the magnets


drive the torque through a special
material called the hysteresis disc.
The hysteresis disc generates a
completely
co p ete y ssmooth,
oot , highly
g y repeatable,
epeatab e,
torque to the bottle cap. The result
is better torque to the cap and longer
life for the clutch.

We use the highest quality magnets, design techniques, and materials to bring you the
best clutch for your money. We can custom build OEM designs, and offer standard
stainless steel bottle capping clutches to replace most competitive brands. We offer
rebuild and clutch exchange programs.
At Magnetic Technologies Ltd, we have been designing and building hysteresis clutches
since 1984.

Smart solutions for bottle capping


Magnetic Capping Clutches
Our Hysteresis Design is built better and lasts longer
For B
F Beverage/Water
/W t
(MCC 35 Type Clutch)
• Torque : 0.56~3.39 Nm
• Designed to fit & replace most popular brands.
• Independently adjustable top loading spring.
• Comfort grip adjusting rings
• Sealed for washdown service.
service
• 18mm (max) hole through the middle for air
or push rod assembly
• Available in a variety of stainless steels

For Pharmaceuticals
(952 Type Clutch)
• Torque : 0.23~2.49 Nm
• Smaller diameter to fit older
pharmaceutical machines.
• Vernier type torque adjustment for
more precise setting.
• 12
12mm (max)
( )h
hole
l th
throughh th
the middle
iddl ffor air
i
or push rod assembly
• Stainless steel or light weight
aluminum design.

For Chemicals/Large Caps


(MCC 50 Type Clutch)
• Torque : 0.9~6.21 Nm
• Different input and output
designs available.
• Comfort grip adjusting ring
• Sealed for washdown service.
• Balanced magnetic design for
effortless torque adjustment.
• 24mm (max) hole through the middle for
air or push rod assembly
• Available in a variety of stainless steels

Smart solutions for bottle capping


43 Town Forest Road, P O Box 257, Oxford, MA 01540 Phone (508) 987-3303 Fax (508) 987-2875
www.magnetictech.com
FastLock
Shaft Locking Collars

Locking Body

Release Ring

Reel of wire

Metric(mm) Dimensions English(in) Dimensions


Model A B C kg Model A B C lb
FL-6mm 6 18.5 26 0.03 FL-0.250 0.250 0.73 1.00 0.06
FL-8mm 8 18.5 26 0.03 FL-0.312 0.312 0.73 1.00 0.06
FL-10mm 10 22 45 0.08 FL-0.375 0.375 0.85 1.78 0.19
FL-15mm 15 28 45 0 13
0.13 FL-0 437
FL-0.437 0 437
0.437 0 85
0.85 1 78
1.78 0 18
0.18
FL-16mm 16 28 45 0.13 FL-0.500 0.500 1.10 1.78 0.23
FL-18mm 18 31 45 0.14 FL-0.562 0.562 1.10 1.78 0.26
FL-20mm 20 37 45 0.21 FL-0.625 0.625 1.10 1.78 0.28
FL-22mm 22 37 45 0.22 FL-0.750 0.750 1.23 1.78 0.31
FL-25mm 25 37 45 0.19 FL-0.875 0.875 1.45 1.78 0.37
FL-30mm 30 50 45 0.39 FL-1.000 1.000 1.45 1.78 0.39
FL-32mm 32 57 48 0.53 FL-1.250 1.250 2.23 1.87 0.79
FL-35mm 35 57 48 0.47 FL-1.370 1.370 2.23 1.87 0.93
FL-36mm 36 57 48 0.45 FL-1.500 1.500 2.23 1.87 0.89
FL-40mm 40 60 48 0.56 FL-1.625 1.625 2.35 1.87 0.91
FL-45mm 45 69 48 0.84 FL-1.750 1.750 2.72 1.87 1.51
FL-50mm 50 69 48 0.70 FL-1.875 1.875 2.72 1.87 1.37
FL-55mm 55 75 49 0.62 FL-2.000 2.000 2.95 1.87 1.18
FL-56mm 56 75 49 0.60 FL-2.500 2.500 3.47 1.87 1.00
FL-3.000 3.000 3.47 1.87 0.90
(위 size 외 기타 size도 공급 가능합니다.(별도 문의 바랍니다.)

1 2 3

Slide locking collar as shown. Locking collar holds reel. To release, hold body and pull release ring.
This makes the "gap" between the body
and ring larger allowing the FastLock to
slide off easily.

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