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PWPS 102

This document provides a preliminary welding procedure specification (PWPS) as per the 2021 ASME BPV section IX standards. It specifies details of the welding process, joint design, base and filler metals, positions, preheat and post weld heat treatment requirements, electrical characteristics, and welding technique for a submerged arc welding (SAW) process.

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Cyril J Padiyath
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197 views2 pages

PWPS 102

This document provides a preliminary welding procedure specification (PWPS) as per the 2021 ASME BPV section IX standards. It specifies details of the welding process, joint design, base and filler metals, positions, preheat and post weld heat treatment requirements, electrical characteristics, and welding technique for a submerged arc welding (SAW) process.

Uploaded by

Cyril J Padiyath
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PRILIMINARY WELDING PROCEDURE SPECIFICATION (PWPS)

AS PER 2021 ASME BPV section IX


Form#: FP04-9; Rev. 0-11/19.

Organization Name : Date: 17/05/2021


WPS No. : 104 Revision No: 0
Supporting PQR No : Dated:
Welding Process : SAW
Type : (Automatic, Manual, Machine, or Semi-Automatic): Automatic
JOINTS (QW-402): Schematic of Joint Design
Joint Design : Butt Joint
Coupon thickness (t) : 9.53 mm
Included angle : 60 - 70 degree
Root Gap : 0 to 1 mm Maximum
Root face : ¾ t mm
Backing (Yes/ No) : Yes
Backing Material (Type) : Base Metal

BASE METALS ( QW-403)


Material Specification : P-No. 1 Group No. 1 to P-No. 1 Group No. 1
Material Grade : API 5L Gr.B / L245 or X42
Qualified Thickness Range : Groove from 5 mm to 19 mm
Fillet : NA
Pipe Dia Range : All Diameter
FILLER METALS (QW-404)
No. of Arc / Wire Inside (2 Wires) Outside

Spec. No. (SFA) A5.17 A5.17 A5.17

AWS No. (Class) EM12K EM12K EM12K


F-No. 6 6 6
A-No. 1 1 1
Size of Filler Metals 3.2 mm 3.2 mm 4 mm
Filler Metal Product Form ESAB ESAB ESAB
Supplemental Filler Metal Weld Metal NA NA NA
Weld Metal Deposited Thickness: Groove : 19 mm; Fillet : All Groove : 19 mm; Fillet : All Groove : 19 mm; Fillet : All
Electrode-Flux (Class) F7A2-EM12K F7A2-EM12K F7A2-EM12K

Flux Type Neutral flux Neutral flux Neutral flux

Flux Brand Name Esab / Ecoweld / Lincoln Esab / Ecoweld / Lincoln Esab / Ecoweld / Lincoln

Consumable Insert None None None


+ 0.03 % ≤ CE(Pcm) of 0.25% + 0.03 % ≤ CE(Pcm) of 0.25% + 0.03 % ≤ CE(Pcm) of 0.25%
Carbon Equivalent
or a CE(IIW) of 0.43%, or a CE(IIW) of 0.43%, or a CE(IIW) of 0.43%,
PRILIMINARY WELDING PROCEDURE SPECIFICATION (PWPS)
AS PER 2021 ASME BPV section IX
Form#: FP04-9; Rev. 0-11/19.

POSITIONS (QW-405) GAS (QW-408)


Position(s) of Groove : Flat -1G (Rotated) Shielding: NA
Position(s) of Fillet : NA Trailing: NA
Welding Progression : (Up/Down) : NA Backing: NA
Other: -

PREHEAT (QW-406) POSTWELD HEAT TREATMENT (QW-407)


Preheat Temperature, Minimum: 10˚ C Temperature Range: None
Interpass Temperature, Maximum: 160 ˚ C Time Range: NA
Preheat Maintenance: NA Other: -
Other : NIL

ELECTRICAL CHARACTERISTICS (QW-409)


Weld Process Filler Metal Current Type Amps Range Volts Range Travel Speed HeatInput
Pass Classification Diameter and Polarity Mm/ min (max.)
Kj/m
Inside SAW F7A2-EM12K 3.2 mm DCEP 300-550 20-35 -
SAW F7A2-EM12K 3.2 mm AC 361-500 31-42 -
outside SAW F7A2-EM12K 4 mm DCEP 680-920 27-37 -

Electrode Wire Speed Range : mm/ min


TECHNIQUE (QW-410)
String or Weave Bead : String
Peening : None
Initial and Inter pass Cleaning : By Wire Brush
Method of Back Gouging : None
Travel Speed Range : 700-800 mm/min
Contact Tube to Work Distance : 25 - 28 mm
Multiple or Single Pass (Per Side) : Outside: Single Inside: Multiple
Multiple or Single Electrodes : Multiple Electrodes
Wire Separation / Spacing : 10 - 15 mm
Bead width : 15-20 mm

Date Certified by: Third party


Name: Name: ___________________

Position: Position: __________________

Signature:________________ Signature:_________________

Stamp: Stamp:

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