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D40ML Datasheet en 032019 KT

The document describes an RFID magnetic locking safety switch that combines magnetic latching with RFID technology to provide high holding force and tamper resistance. It details the switch components, materials, models, specifications and ordering information.

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0% found this document useful (0 votes)
19 views8 pages

D40ML Datasheet en 032019 KT

The document describes an RFID magnetic locking safety switch that combines magnetic latching with RFID technology to provide high holding force and tamper resistance. It details the switch components, materials, models, specifications and ordering information.

Uploaded by

SOSCP
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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RFID Magnetic Locking Safety Switches

D40ML Series
Magnetic latching combines with RFID technology to
deliver high holding force and tamper resistance
• RFID provides a high degree of tamper resistance.

• Clean/Sanitize in Place – stainless steel versions are rated IP69K

• LEDs support easy fault diagnosis

• Install up to 20 switches in series

• Residual magnetism acts as light door latch after unlocking Stainless Steel

• Two actuator types


- Basic – all actuators in the system are identically coded. Plastic
- Unique – every actuator is individually coded. 32,000,000 codes
- Both offer tolerance for misalignment

• Two switch sizes provide multiple holding force options


Medium Duty
- Stainless Steel: F1max (typical) 600N, Fzh 450N
- Plastic and Diecast: F1max (typical) 900N, Fzh 675N
Heavy Duty Die-cast Metal
- Stainless Steel: F1max (typical) 950N, Fzh 700N
- Plastic and Diecast: F1max (typical) 1500N, Fzh 1150N

• Three case materials


- Plastic, diecast metal, 316 stainless steel
LISTED
• For use on machines with no rundown time if power is lost

Diagnostic Indicator Function


Yellow LED Green LED
indicates OPEN indicates CLOSED

Shown in Guard Open Position Shown in Guard Closed Position

Switch Status Guard Green LED Yellow LED Safety Output


Locked Closed Steady Off Closed
Solenoid Power OFF (unlocked) Closed Flashing Off Open
Guard Open Open Off Steady Open
Door Forced Open Open Off Flashing Open

1
D40ML Series RFID Magnetic Locking Safety Switches
Ordering Information
Case Material Holding Force F1max (typical) Actuator Type Cable Configuration Model Number

316 Stainless Steel 600N Unique 5m Cable D40ML-SS2-U-5M


(IP69K)
10m Cable D40ML-SS2-U-10M
Pigtail w/ M12 Connector D40ML-SS2-U-M12
Basic 5m Cable D40ML-SS2-B-5M
10m Cable D40ML-SS2-B-10M
Pigtail w/ M12 Connector D40ML-SS2-B-M12
950N Unique 5m Cable D40ML-SS1-U-5M
10m Cable D40ML-SS1-U-10M
Pigtail w/ M12 Connector D40ML-SS1-U-M12
Basic 5m Cable D40ML-SS1-B-5M
10m Cable D40ML-SS1-B-10M
Pigtail w/ M12 Connector D40ML-SS1-B-M12
Plastic (IP67) 900N Unique 5m Cable D40ML-P2-U-5M

10m Cable D40ML-P2-U-10M


Pigtail w/ M12 Connector D40ML-P2-U-M12
Basic 5m Cable D40ML-P2-B-5M
10m Cable D40ML-P2-B-10M
Pigtail w/ M12 Connector D40ML-P2-B-M12
1500N Unique 5m Cable D40ML-P1-U-5M
10m Cable D40ML-P1-U-10M
Pigtail w/ M12 Connector D40ML-P1-U-M12
Basic 5m Cable D40ML-P1-B-5M
10m Cable D40ML-P1-B-10M
Pigtail w/ M12 Connector D40ML-P1-B-M12
Diecast Metal (IP67) 900N Unique 5m Cable D40ML-M2-U-5M

10m Cable D40ML-M2-U-10M


Pigtail w/ M12 Connector D40ML-M2-U-M12
Basic 5m Cable D40ML-M2-B-5M
10m Cable D40ML-M2-B-10M
Pigtail w/ M12 Connector D40ML-M2-B-M12
1500N Unique 5m Cable D40ML-M1-U-5M
10m Cable D40ML-M1-U-10M
Pigtail w/ M12 Connector D40ML-M1-U-M12

Basic 5m Cable D40ML-M1-B-5M


10m Cable D40ML-M1-B-10M
Pigtail w/ M12 Connector D40ML-M1-B-M12

Spare Actuators
Product Description Model Number
Stainless Steel; IP69K; 950N; Basic Code; Actuator D40ML-SS1-B-ACT

Stainless Steel; IP69K 600N; Basic Code; Actuator D40ML-SS2-B-ACT

Diecast Metal; IP67; 1500N; Basic Code; Actuator D40ML-M1-B-ACT

Diecast Metal; IP67; 900N; Basic Code; Actuator D40ML-M2-B-ACT


Plastic; IP67; 1500N; Basic Code; Actuator D40ML-P1-B-ACT
Plastic; IP67; 900N; Basic Code; Actuator D40ML-P2-B-ACT

Note: Spare actuators are not available for uniquely coded switches.

Accessories
Product Description Model Number
Quick Disconnect Cable, 8-pin M12 to Flying Leads, PVC Jacket, 5 Meter Length D40ML-CBL-M12-5M

Quick Disconnect Cable, 8-pin M12 to Flying Leads, PVC Jacket, 10 Meter Length D40ML-CBL-M12-10M

2
D40ML Series RFID Magnetic Locking Safety Switches
Specifications
Codes and Standards: IEC 60947-5-3:2013, EN 60947-5-1:2004 + AC:2005 + A1:2009,
EN 60947-1:2007 + A1:2011, EN ISO 13849-1:2008 + AC:2009,
EN 62061:2005 + AC:2010 + A1:2013, ISO 14119:2013, UL508
Safety Classification and Reliability Data:
Minimum Switched Current: 10V DC 1mA
Dielectric Withstand: 250VAC
Insulation Resistance: 100 MW
Shock Resistance: 11ms 30G
Vibration Resistance: 10 Hz to 55 Hz, 1 mm amplitude
Switching Distance: Sao 1 mm Close; Sar 10 mm Open
Misalignment Between switch and actuator, 2 mm in any direction
Switching Frequency: 1.0 Hz maximum
Response Time (On-->Off): 10 ms max.
Operating Time (Off -->On): 150 ms
Approach Speed: 200mm/m to 1000mm/s
Body Material: D40ML-P_: Plastic
D40ML-M_: Diecast Metal
D40ML-SS_: 316 Stainless Steel
Actuator Seal: Silicone
Encapsulation: High Temperature Epoxy
Operating Temperature Range: -25C to + 40C
Ambient Operating Humidity: up to 90% at 25C ~ 40C
Enclosure Protection: IP67 (Plastic or Diecast Metal)
IP69K (Stainless steel versions with flying leads)
Cable Type: PVC 8 core, 6mm outer diameter
Mounting Bolts: 2 x M5 Tightening torque 1.0 Nm
Mounting Position: Any
Power Supply: 24VDC ± 10% (selv / pelv)
Power Consumption: Unlocked: 50 mA max.
Locked: 500 mA max.
Holding Force: Medium Duty
- Stainless Steel: F1max (typical) 600N, Fzh 450N
- Plastic and Diecast: F1max (typical) 900N, Fzh 675N
Heavy Duty
- Stainless Steel: F1max (typical) 950N, Fzh 700N
- Plastic and Diecast: F1max (typical) 1500N, Fzh1150N
Max. Switched Current (Outputs): 200mA (min. internal resistance 8.5 Ohms)
Auxiliary Signal Door open (24 VDC), Door closed (0 VDC) 200 mA max.

Characteristic Data according to EN ISO13849-1: PLe : If both channels are used in combination with a SIL3/PLe control device
Category : Cat. 4
MTTFd : 1100a
Diagnostic Coverage DC : 99% (high)
Number of operating days per year: : dop = 365d
Number of operating hours per day: hop = 24h
B10d: Not mechanical parts implemented
Characteristic Data according to IEC62061 (used as a sub system): Safety Integrity Level: SIL3
PFH (1/h): 4.77E-10 Corresponds to 4.8% of SIL3
PFD: 4.18E-05 Corresponds to 4.2% of SIL3
Proof Test Interval T1: 20a
Information with regard to UL508 Use LVLC or Class 2 supply. Type 1 enclosure.
When the product use deviates from these assumptions (different load, operating frequency, etc.) the values must be adjusted accordingly.

3
D40ML Series RFID Magnetic Locking Safety Switches

Cable Wiring

Non-Contact RFID Locking Switch Wiring Diagram


8 Orange Solenoid Supply 24 VDC Quick Conductor Function Power Rating
Brown Aux Connect (CC) Colors
2 1 M12 8-way
Yellow male plug
Green Safety Output 2
3 7 8 Orange Lock Applied
500mA Max
White Safety Output 1 (24 VDC +/- 10%)
Black
4 6 5 Brown Auxiliary Signal +24 VDC
- Blue
5 + Red External Supply 24 VDC (Door Open/Closed) (200mA)
4 Yellow Safety Output 2
200mA Max
6 Green Safety Output 2
1 White Safety Output 1
200mA Max
7 Black Safety Output 1
3 Blue 0 VDC
50mA Max
2 Red +24 VDC +/- 10%

Typical Operating Distance

Note: DO NOT use switch and actuator as a guard door stop.

4
D40ML Series RFID Magnetic Locking Safety Switches

Dimensions
D40ML Medium Duty Switch Dimensions (mm)

D40ML Heavy Duty Switch Dimensions (mm)

Installation:
• Installation of all D40ML series safety switches must be in accordance with a risk assessment for the individual application.
• The use of a safety relay is required for monitoring RFID coded switches. These relays monitor two redundant circuits as per ISO13849-1 for up to
PLe/Category 4 protection.
• D40ML series switches are designed to operate with most dual channel safety relays to satisfy EN60947-5-3.
• M5 mounting bolts must be used to mount the switches. Tightening torque for mounting bolts to ensure reliable fixing is 1.0 Nm. Always mount on non-
ferrous materials.
• Do not mount adjacent switches or actuators closer than 30mm.
• To achieve nominal holding force ensure face-to-face alignment of magnetic parts.
• After installation always check each switch function by opening and closing each guard individually in turn and ensuring that the Green LED on the switch
and the LEDs on the safety relay are illuminated when the switch is closed and are extinguished when the switch is open. Check that the machine stops
and cannot be re-started when each switch is open.

Maintenance/Safety Checks: Monthly: Check alignment of actuator and look for signs of mechanical damage to the switch casing or cables.
The safety functions and mechanics must be tested regularly. For applications where infrequent guard access is foreseeable, the system must have a
manual function test to detect a possible accumulation of faults. At least once per month for PLe Cat3/4 or once per year for PLd Cat3 (ISO13849-1). Where
possible it is recommended that the control system of the machine demands and monitors these tests, and stops or prevents the machine from starting if the
test is not done. (ISO14119). Check that the machine stops and cannot be re-started when each switch is open.

NOTE: The safety outputs will only close when the actuator is in place and the lock magnet is energized. Forcing open of the lock will cause the safety
outputs to open.

IMPORTANT: The guard holding has no interlock function. The Risk Assessment for the particular application should include the risk of spare actuators.
Spare actuators should not be readily available and must be securely controlled. Record any RFID codes as required by factory rules or with reference to
any risk assessment for the particular application and user location.

5
D40ML Series RFID Magnetic Locking Safety Switches

Wiring Options

D40ML to G9SE-201 (up to Safety PLe acc. EN ISO 13849-1)

Brown
D40ML
AUX
Lock Feedback
Signal Loop
Orange S2 KM1
24VDC
KM1 KM2
S1
KM2
White
Black
M

A1 T11 T12 T31 T32 T33 13 23

(Instantaneous)
Safety
Safety Output
Reset/
24V Input 1 Feedback
Power
Supply Input
Circuit Safety
Input 2 Auxiliary
Output

A2 T21 T22 X1 14 24

PLC Etc. KM1 KM2

Yellow Device
S1 : Emergency stop switch
Green S2: Reset switch
KM1, KM2: Contactor
M: 3-phase motor

D40ML to G9SE-201 - Series Connections (up to Safety PLd acc. EN ISO 13849-1, maximum 20 switches)
Lock Signal 24VDC

Lock Signal 24VDC


Lock Signal 24VDC

Orange

Orange
Orange

Brown
Brown

Brown
AUX
AUX

AUX
Yellow

Yellow

Yellow
Green

Green

Green
White

White

White
Black

Black

Black

T11 T21 T12 T22

G9SE

6
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