Republic of the Philippines PROFESSIONAL REGULATION COMMISSION Manila BOARD OF MECHANICAL ENGINEERING Registered Mechanical Engineer Licensure Examination Saturday, February 27, 2023 MACHINE DESIGN AND SHOP PRACTICE PREBOARD 1 SETA INSTRUCTION: Select the correct answer for each of the following questions, Mark only one answer for each item by marking the box corresponding to the letter of your choice on the answer sheet provided. STRICTLY NO ERASURES ALLOWED. Use pencil No.2 only. MULTIPLE cuorce 1, Determine the tine required to retard the rotation of a 2300 1b flywheel of rim radius of 3 feet from a rotation of 170 rpm. The torque applied is 15,100 in-1b. 2. 9.08 see b. 2.333 sec c. 5.643 see a. 15.3 sec 2, ‘The bending stress held by winding a 3/16 inch thick steel-Lined belt around a 150 on sheave is most nearly a. 43,6 kot SSuSyKSH) «=e. 329 MPa 6. 12.33 kg/eme 3. The principal stresses of a rectangular bean are sx = 78 ksi and ay = 35 ksi and the bean is subject toa stress due to torque of t = $2 ksi, Determine the radius of the Mohr circle: a. 43.4 sd b. S63ksi cc. 12.9 ksi a. 62.3 ksi 4. Compute for the torsional deflection in degrees of a 3-5/8 inches diameter, 1.2 m long shaft subjected to a twist monent of 3 x (10 raised to 6) Nmn, The torsional modulus of elasticity de 80 GPa. b. 0.985 cs 0.653, d. 1.025 5. Compute the breaking speed, in RPM of a cast iron 320 kg flywheel if the hoop stress is limited to 1,300 psi? The mean diameter of the rim is 60 cm. a. 1054 Bb. 823 1933 a. (za §. A\blaring that peinaély giildes the MEton SE A machine siewbec Withoet! specieic regard te the direction of leed appiication. ance bearing 4 ThEUSEIbeariNg a. Journal bearing b. Guide bearing c. Cl 7. AS2-inch long shaft with 1“ inch diameter is subject to an axial force of 700 Ibs and torque of 1450 in-1b of torque. Determine the shearing stress on the shaft by the maximum shear stress ther 2. 181 Mpa” b. 2200 Mpa c. 1120 pat d. 870 pei 8. Determine the nunber of Links required to set a mechanism to 2 degri are 14 rotative joints and no higher paize: a. 15 b. 10 . a9 1s of movement if there 9. A 6.67 om solid shaft is to be replaced with a hollow shaft that of half the initial weight But equal torsional strength. Find the outer dianeter of the new shafts a. 373 inch b. 3.17 inch e. 8.05 inch a. 3e17 en 10. This improves the toughness, hardenability, and corrosion resistance of steel and is included in most of the alloy steels. How do you call this material? a. Nickel b. chromium c. Vanadium a. sulfur 11, calculate the elongation of a solid steel shaft of SAE 1030 carbon steel 27/8 inches in dianeter by 5 fee in lengeh supposting a direct tension load of 60,090 Ibs. The factor of safety 9 set at 4, stress concentration factor k= 1 and yield strength of 40,000 pai. a. 0.020 b. 0.013 cy 0018s. b. 0.0186 12.A material having different properties in all directions at point in solid. a. Isotropic material c. Anisotropic material b. Orthotropic material d. Ceramic material 13.A 1-1/4 * I.D. spherical tank containing the fuel of a submerged pump is situated under the underground aquifer an experiences 57 psi external pressure and 93 psi internal pressure. Determine the required thickness for this tank id the allowable stress is 4434 psi:a, 00427 an b, 0,004 inch 0.0323 mm 4. 0.0008 inch 14.A theory in cyclic and impact loading, which states that damage at any stress level is Proportional to nunber of cycles. a Rule b, Paris Power Law fe. Goodman Rule d. Mangon-Coffin Relationship 15.A journal bearing with diameter of 76.2 mm is subjected to aload of 4900 N while rotating at 200 rpm. If its coefficient of friction is 0.02 and L/D = 2.5, find its projected area in m2. a, 12,080 b. 14,265 e. 13,050 a. 14,516 16.4 100 HP ordinary spur gear is rotating at 230 rpm. The gear has 52 t of 2. The dynamic loading is most nearly: a. 7600.16 b. 2300 1b fe. 1300 1b 4, 10,400 1b th and diametral pitch 17. ANo. 60 chain drive is used between 25 and 70 teeth sprocket at a center distance of 60 inches. The approximate the pitch dianeter of the driving sprocket: a 1a? inch B. 235 mn c. 2035 em a. 5.98 cm 18. A bevel gear with a pinion gear containing 18 teeth driving a 45-teeth gear. The shaft angle is 45 degrees. Determine the cone degrees angle if the gear a. 21.6 b. 78.5 ce. 45 19, Tt is the capacity of a material to absorb energy when it is deformed elastically and then, upon unloading, to increase this energy. 2. Resilience b, Toughness G. Rigidity a. ductility 20. cast iron flywheel is rotated at a speed of 1200 zpm and having a mean rim radius of 1 foot. If the weight of the rim is 30 Ibs., what is the centrifugal force? Use factor C=41. a. 14,800 lbs. 7 mt c. 14,860 Ibs d. 14,760 1bs 21.A clutch with inner and outer radii of 4 inch and 6 inch respectively are subject to a normal Pressure of 120 pi and is required to absorb the power froma 25-hp shaft of a transmission. The coefficient of friction is 0-3. Determine the axial force on the clutch by the uniform pressure assumption me 3760 Ibs b. 4270 bse, 6031 Ibs a. 7540)4s 22. A helical spring having squared and ground ends has a total of 18 coils and its material has nodulus of elasticity in shear of 78.910 GPa. If the spring has an outside diameter of 10.42 on and a wire dianeter of 0.625 cn, compute the maximun deflection that can be produced in the spring due to a load of 50 kgs. 490 om . 322 an a. 302 mm b. 242 nn 23. “For a planar four-bar Linkage, the sum of the shortest and longest lengths cannot be greater than the sun of the remaining two link lengths if theze is to be a continuous relative rotation between two members.” The preceding statenent is known as: a, Grubler’s Law b, Coriolli’s Law c. Grashof’s Law d. Freudentein’s Law 24, te bergstrasser factor of a bronze compression spring with inner diameter of 6 inches and wire diameter of 1/2" is most nearly: a. Weloa b. 1,083 c. 1,100 a. 1.210 25. Hlow do you call a stress that is computed by dividing the load by the original cross-sectional area of the test bar before straining occurs? a. UL stress b. Apparent stress c. Elastic stress d. Yield stress 26. ANo. 60 chain drive is used between 25 and 70 teeth sprocket at a center distance of 60 inches. ‘The approximate chain length is most nearly: b. 156 inch b, 320 inch ¢. 113 inch qd, 281 inch 27.A short 61 mm diameter shaft transmits 120 Hp. Compute the Linear speed of a pulley 55 om mounted on the shaft. 1766 fpm GS TBS6EB A 4. 2106 fpm a. 1796 fpm 28.4 20 kg solid disk rotates at 120 rpm. What amount of force is required in order to reduce the speed to 0 rpm in 10 seconds if the diameter of the disk is 4m? a. 20.8 be 10 8 e687 4.43.33 N 2.A.double-theeaded, anti-backiash nut. power serew has an lever arn of 67 om long and pitch Of 0.36 ca. A force of © N is epplied on the arm in order to lift load of 980 M. Determine the fechanical efficienc aren reste ce. 458 a. 438 30. material having different properties in three mtually perpendicular directions at point in solid and having three mutually perpendicular planes of material symmetry. a, Orthotropie material ‘cr, ootsople material BI Anisotropic material 4. Thermoplastic material31. A 75-nm diameter shaft is transmitting 300 kW at 600 rpm. A flange coupling is used and has 6 bolts, each 18 mm in diameter, Find the required diameter of the bolts circle based on an average shearing stress of 27.5 MPa. a b. 5.98 inches | ¢, 9.85 inches d. 7.95 inches 32. How do you call a point on the stress-strain curve at which point the material experiences sone amount of plastic strain and thus will not return to its original shape after release of the load? a. Elastic limit ¢. Proportional limit b, Yield point d. Ultimate strength 33. An open belt drive connects a 450 mm diameter driving pulley to another driven pulley 1000 nm in diameter. The belt is 300 mm wide and 10 mm thick. The coefficient of friction of the belt drive is 0.30 and the mass of the belt is 2.8 kg/m of belt length. Other data are as follows: center distance between shafts, 4 mj maximum allowable tensile stress on the belt, 1500 kPa; and speed of driving pulley, 900 rpm. Calculate the maximum power that can be transmitted, in kW. b. 42.80 kW ce. 48.20 kw 4. 28.40 kit 34. The difference between the maximum and minimum size limits of a part. a. Allowance b Télezance e. Deviation a. Basic size 35. ANlo. 60 chain drive is used between 25 and 70 teeth sprocket at a center distance of 60 inches. The approximate the pitch diameter of the driven sprocket? ce. 14-33 inch b. 443 mm cc. 6.58 inch a. 16.7 Ane! 36. Determine the maximum shear stress induced on a 1.5-inch dianeter sclid shaft loaded with a torque of 8,000 in-lb and a bending monent of 12,000 in-lb. a. 21 763.5 psi. 27:163.5 pai c. 23 761.5 pat 4. 26 173.5 pai 37.A ball bearing of a 36V DC motor is subject to a load of 1540 Ibs has a life of 17.2 days rotating at 1440 cpm. Determine the life of this bearing if the load is increased to 1890 Abs? a. 4.7 days bs 9.3 gays ce. 11.23 days a. 6.23 days 38.A Journal bearing where the Line of action of the load is passing to one side of the center. a. Centrally loaded bearing c. Eecenteically loaded or offset bearing b. Fully loaded bearing 4. Partially loaded bearing 39. Determine the diameter of a ductile steel bar to an axial tensile load of 50000 N and a torsional moment of 12 x 1075 N.mm. Use Maximum shear stress theory, factor of safety of 6, Em2.1 x 10S MPa, Sy=240 mPa. b. 29.5 mm ce. 82.5 m d. 46.8 mm 40. The mating teeth of a 34 teeth, 14 1/2 involute spur gear has a space width of 0.786 inch and dianetral pitch of 2 “ teeth/inch, Determine the backlash: 240mm |b. 2,636 mn + 0.0342 in @, 0.00343 om 41, A flywheel has a mean diameter of 4 £t and is required to handle 2250 £t-1b of kinetic energy. It has a width of 8 inches, mean operating speed is 300 rpm and the coefficient of fluctuation is to be 0.05. Find the weight of rim, in kg, assuming that the arms and hub are equivalent to 10 8 of the total rim weight. The flywheel is made up of cast iron with specific weight ef 0.26 1b per cubic inch. kg b. 115.34 kg ce. 135.14 kg d. 145.13 kg. 42, tWo bevel gears at a gear ratio of 2.5 : 1 are used for a certain drive. If the pinion has acone angie of 20°, determine the shaft angie of the gears. a. 75.85" bi 69.23" e. 84.23" @. 78.77" 43. A system of spring contains seven parallel helical coils each are rated at 560 lbf/inch. The A mass of 300 kgs is hanged at the support and allowed to oscillate. Determine the period of oscillation of the system: a. 0.261 min b. 2.333 sec ¢. 0.0273 min 4. OUM3TI Be: 44.4 single block brake has a drum dianeter of 720 nm. If the brake sustains 225 tom torque at 500 r.p.m.; find the required force (P) to apply the brake for counter clockwise rotation of the drum; a. 808.48 yest N ean 4. 703.4 0 45.A roller bearing of a 36V DC motor is subject to a load of 1540 lbs has a life of 17.2 days rotating at 1440 rpm. Determine the life of this bearing if the load is increased to 1890 Abs? be 4.7 days 9.3 days e. 11.23 days 4.8.7 days 46. The seam of a 6.5 mm thick weld is § inch long and is subject to a transverse loading of 1400 1bs. The allowable tensile stress on the weld is 13,700 psi. Determine the factor of safety: a. 4.33 b. (818s e. 10.32 4. 12.347. The pressure within the cylinder of a hydraulic press is 8.4 N/mn2. The inside diameter of the cylinder is 25.4 mn, Determine the thickness of the cylinder wall, if the allowable tensile stress is 17.5 MPa. a a. 9.8 am 48. body weighing 1000 b falle 6 inches and strikes a 2000 1b per in spring. The deformation of the spring te: atin b. 3 e.24n 4. 648 5.5 mm ce. 6.6 mm 49, two parallel shaft connected by pure rolling turn in the same direction and having a speed Eatin of 4. Wat is the distance of the twa shaft if the enall cylinder is 8 ow? 2.10 om be 18 om c. 12 om a. 20 om 50. Which of the following is not boring tool? a. Bradawl Siligiclan fo. Roger 4. Gimet 51, A clutch with inner and outer radii of 4 inch and 6 inch respectively are subject to a normal pressure of 120 psi and is required to absorb the power from a 25-hp shaft of a transmission. ‘The coefficient of friction is 0.3. Determine the axial force on the clutch by the uniform wear assumption: ib. 3760 lbs b. 4270 bse. BOSSI a. 7540 1bs 52, Which of the folowing are the main alloying elements present in stainless steel? a, Nickel and manganese . Nickel and tungsten . Nickel and chromium 4. Nickel and cobalt 53. ALL four compression coil spring support one Load of 700 kg/mm. ALl four springs are arranged in parallel and rated sane at 0.603 kg/mm. Compute the deflection in mn. a 68 b. 178 a7 4, 287 54. I£ a multi-story building in Quezon City has a floor area of 8250 m2 other than the first floor, determine the number of passenger elevator to be installed as a requirement to serve the building occupants, Assume 1 cecupant.= 9.4 m2 of area usa a. 3 elevators b. S elevators a. 6 elevators P| 95.A pair of gear and pinion having a ratio of 4 with the gear having 100 teeth and the pinion with 25 teeth, Find the circular pitch, if the center distance is 15 and the pitch ia 6. 2, 0.98 b, 0.610 e. 0.754 a. 0,552 56, wnat is the efficiency of a self-locking 5-2P1, 4-inch 0.0, , double-threaded powerscrew with frictional coefficient of 0,2 before lubrication? a 23.58 b. 7.868 e 13.98 4. 56.78 57.4 helical spring coil has inside dianeter of 5.77 inch and is made of wire gage 24 (0.3923 inch). Determine the stress concentration factor for this spring: 2, 103200 1.223 e. 2.322 4, 1.097 58. A gas engine valve spring is to have a mean diameter of 3.81 om and a wire diameter of 0.635 om, The maximum load it will have to sustain is 45.15 kg with corresponding deflection of 1.27 om. The spring is to be made of tenpered steel wire. Determine the no, of coils to be used. Use modulus of rigidity equal to 80 GPa. a 74 b. 8.2 + 10.4 a. 14.4 59, A disc clutch having an outside diameter of 32 cm and an inside dianeter of 12.7 mm is connected to an engine that turns at 750 rpm. The coefficient of friction is 0.6 while the pressure between the friction surfaces is 2 kg/cn2. Determine the force on the clutch petal necessary to disengage the clutch disc from the engine. a, 2621.7 kg b, 3248.4 kg ce. 2524.2 kg 4. USSSUnKg 60,The section modulus of a circle of radius 5 om is equal to: a. 58.2cn3-B. 98,2 end ©. 78.2 ond ‘4. 108.2 en3 61, A multi-storey commercial building has a total of 1200 occupants, determine the number of elevator to be installed as a requirement to serve the building occupants. a. 3 elevators b.5 elevators ¢. 6 elevators d. 4 elevators 62. A bolt has a tensile load of 300 lbs. The bolt is made of SAE 1040 material with Sy = 55 ksi, what ie the stress area of the bolt? a. 01023 GR2 =. (0.327 ind c. 0.1230 in d. 0.5190 inz 63. Which of the following is the allowable tensile strength of the steel plates? a, 396.41 N/m? b, 379.31 N/m2 cc, 296.12 N/n2 d. 310,11 N/m2 64. Compute the deflection of a 20 coils helical spring having a load of 120 kgs. The modulus of elasticity in shear of spring is 98 GPa, outside diameter of 10 cm and wire dianeter of 10 mn, The spring is squared and ground ends, a. 162.1.nm b, 134.] an e. 154.4 mm 4. 126: 65.A storage tank for air, 36 in. in diameter, is to withstand an internal pressure of 200 psi with a design factor of 4, The steel has the strength equivalent of C1020 annealed and thewelded joints should have a relative strength (efficiency) of 908. For C1020 annealed, su = 57 kei. wane seuisvar 66. A 6-inch solid shaft is replaced with a hollow shaft 3/4 the weight of the original is design to. ‘ the same torque. The outer diameter of the hollow shaft is most nearly: s/ie" a. 1/2" b. 7.22" e. 5.67" 4. 6.08" 67. A welding operation in which a non-ferrous filler metal melts at a tenperature below that of the metal joined but is heated above 4500C. a. Brazing —b. Spot welding c. Gas welding d. Projection welding 68. A clutch with inner and outer radii of 4 inch and 6 inch respectively are subject to a normal Pressure of 120 psi and is required to absorb the power from a 25-hp shaft of a transmission. The coefficient of friction is 0.3. Determine the torque on the shaft using uniform wear assunptio 545 ft-lb b. 112 ft-lb ec. S416 4, 943 ft-1b 69. An acronym in CNC machining which means access of the machine operator to insert machining instructions directly into the NC machine control system via push buttons, pressure pads , knobs or other arrangements a. EMS b. FMC . cl a. Mor 70. An astronaut sits on space ship accelerating upward at 45.66 ft/(square sec). The astronaut feels a press of 450 pounds on his seat. Determine the weight of the astronaut if the ship is stationary: a. 845 kG be 74 kg 102 kg 4. 70.86 kg 71. A solid steel machine shaft with a safe shear stress of 48.21 MPa transmits a torque of 1186.5 Nom. a square key is used whose width i2 equal to one fourth the shaft dianeter and whose length equals 1.5 times the shaft dianeter. What are the key dinensions? a, 0.95 em x 0.95 on x S cm c. 1.27/en % 1.27en x 7.62 om B. lem x lon x don 4. 1.Som x 1.5 om x 8 cn 72. double-threaded, anti-backlash nut power screw has an lever arm of 67 cm long and pitch of 0.36 cm. A force of 8 N is applied on the arm in order to lift load of 980 N. Determine the actual mechanical advantage: be 50 >. 100 ce. 86 a..z 73.4. A 200 nm cast iron pulley is fastened to a 112.50 mm shaft by means of a 28.13 mm square kay 175 0m long. The key and shat are SAE 1030 steel annealed vith allowable shearing of Key of 25/400 Psi and compressive of 6765.3 kg/em2. Force needed to compress the ey" 2./1431.83 KN 'b, 1596.24 BN. 2693036 EW a. 1763-48 KN 74. Determine the time required to turn a brass component 50 mm diameter and 100 mm long at a cutting speed of 36 m/min. the feed is 0.4 and only one cut is taken. a. 2.2 min b. 3.3 min ce. 1.2 min d. 4.4 min 75.76 mm bearing using oil with an absolute viscosity of 0.70 poise running at $00 rpm gives satisfactory operation with bearing pressure of 14 kq/en2. The bearing clearance is 0.127 fm, Determine the unit pressure at which the bearing should operate if the speed is changed to 600 ec. 18.30 kg/en2 Bb, 20.30 kg/om2 a. 22.04 kg/om2 76. Determine the sevolute function of a 12-tooth spline serrated by 16 degrees? a. 0.9231 b.)1,0328 e. 5 a. 1/3 77. an epteyelic gear of a wind turbine contains a sun, one planet and an internal ring gear with teeth numbers of 14, 56 and 120 respectively. If the sun gear rotates at 1450 zpm and the planet is set to be stationary, what is the speed of the internal ring gear? a. 156 5m b. 193.3 rpm ce. 78.45 xpm a. 100 rpm 78. A clutch with inner and outer radii of 4 inch and 6 inch respectively are subject to a normal Pressure of 120 psi and is required to absorb the power fron a 25-hp shaft of a transmission. ‘The coefficient of friction is 0.3. Determine the RPM of the shaft using uniform wear assumption? a. 220 be 175 ce. 1320 232 79. Approximate the allowable pressure inside a 4 -ine I.D. cylindrical hopper of cyclone separator if the the shell is constructed from 6/15 inch thick carbon steel with ultimate stress of 40 kei a. 21.8 Hea (ob 497 Mpa c. 23,800 psi 4. 420 pss 80. A 20 feet ong inclined plane is used to 1ift a load of $00 Ibs to a height of 5 feet against a resisting friction of 10 Ibs, Determine the actual mechanical advantage of the inclin a. 5.0 b. 8.0 eres a. 2.5———E——< 82. A double threaded right handed worm gear has a pitch of 0.75 inches and pitch diameter of 3 inches. The pressure angle is 14 4" and the coefficient of Friction is 0.12. Find The normal Pressure angle a. 10.327" b. 12.3277 ce. m4u327" d. 16.327" 83, This alloy (nickel, iron, chromium, cobalt) is a non-magnetic corrosion resistant material suitable for sub-zero tenperatures and temperatures up to about 750 degrees F. a. Inconel b Dynavar c. Elinvar d Monel 84. This metal consists of about 67 per cent nickel, 30 per cent copper: It is the least expensive of the nickel-base alloys, It also has the lowest tensile strength but is useful due to its resistance to the corrosive effects of sea water and because it is nearly non-magnetic. a, Nickel steel b. Monel fe. Inconel d. Elinvar 85. A solid transmission shaft is 3.5 inches in dianeter. It is desired to replace it with a hollow shaft of the same material and same torsional strength but its weight should only be half as much as the solid shaft. Find the outside diameter of the shaft 2.4.23 in b. 5.34 in e. 7.38 in 3. 8.30 in 86. Find the tooth thickness on the tooth circle of a 14 % degree full depth tooth of 12 dianetrical pitch. a. 0.131 dn b, 0,234 in fe. 0.455 in 4, 0,864 in 87.A cylindrical vessel measuring (2ft x 5 ft) holds a gas at 3,000 psi. Using stainless oor 12000, determine the thickness of the plate with a design factor of 1.4 yield, A assume efficiency of welded joint as 85t. 8, 0.549 in b. 0,455 in ©. 1.2 in 4. 0.3 in 88. If tho inertia is 80 1b-ft2, and the speed of the driven shaft is to be increased from 0 to 1500 rpm in 3 seconds. Calculate the heat generated for each engagement if clucch stating torque is 10 in-ib. a: 20.50 atu b. AMUSO Btu e. 30.50 Btu 4, 51.50 atu 89. double-threaded, anti-backlash nut power screw has an lever arm of 67 cm long and pitch of 0.36 om. A force of € Nis applied on the arm in order to lift load of 980 N. Determine the ideal mechanical advantage co. 565 b. 224 e. 400 a. 600 90. If the inertia is 80 1b-£t2, and the speed of the driven shaft is to be increased from 0 to 1500 rpm in 3 seconds, find the clutch starting torque in lbs. a, 100 fe-1b b. 110 fe-1b fe. 120 ft-lb a. Ab 91, A 15-inch cantilever spring made of steel is loaded 450 1bs on its free end causing the spring to deflect by 0.3738 inch. The spring is composed of § graduated and 1 full length rectangular bars of 1/2 inch thickness. Determine the required width of the spring, there is no pre-stressing of the bars: 2inch —., Aine ce. 3.78 em d, 4.55 em 92. Find the equivalent bending load due to the bending of a 6 x 19 (fiber core) wire rope of 4 in diameter around a 24 in pitch diameter sheave. dw = 0.067dr 2.1456 Ibs b. 1590 lbs c. 1983 Ibs ‘3. 1763 tbs 93. What would be the diameter of the line shaft to transmit 10 horsepower if the shaft mak 150 rpm? a. 9/16 in b. 29/16 ine. 2 8/16 An anni97a in 94. A casting weighing 200 ibs is to be Lifted by means of an overhead crane wire rope, The casting fe 1itted 10 fe in 12 seconds. what 1s the horsepower developed? a. OMS hp. 8.5 Bp e. 6.5 bp 2.3.3 hp 95. A body weighing 28 Ibs rests on a horizontal surface. The force along the surface is 7 Ibs, Find the coefficient of friction. a. 0.2 20.45 eb 0,25 4. 0.85 quired to keep it in metion 96.A helical spring coil has inside diameter of 5.77 inch and is made of wize gage 24 (0.3923 Inch). Determine the curve correction factor for this apringt be 1eize Brae er.05s a. tlt 97.4 16 £¢ Lineshafe has no bending action except its own weight. What power in HP can the shaft deliver at a speed of 200 rpm, Consider that the torsional deflection will not exceed 0,08/ft length. a, 13.2 b. 15.8 e. 24.4 a. a6 98. Determine the heat dissipation coefficient for a bearing 5 inch long and 2.5 inch diameter journal at 0.00342 inch radial clearance. If the thrust load on the bearing is 175 lbs and the coefficient of friction is 0.015 for Class II lubrication. The shaft is 87 inch long and rotates at 860 rj 0.0456 Beu/min-sq. in. ¢. 0.3321 Btu/min-sq.in. 4. 1.2382 Btu/min-sq.in 99. This has the highest melting point (6115°F) of all elements. 2. Titanium 'b. Tungsten ¢. Vanadium 4. Uranium 100. Asemi-elliptical steel leaf spring with 6 full length and two graduated leafs of a vehicle is suspended along the two rear eyebolts 50 inches apart. That leaf are composed of 1/3 inch thick and 2 inch wide plates made of bronze 09-3500 at Sy in tension = 450.7 ksi. What amount of maximum load can this spring carry at factor of safety of 10? 2. 180 1b b. 670 1b ./ 980 1b 4. 1600 1b WARNING: Failure to submit this test question set will be a ground for disciplinary action:Republic of the Philippines PROFESSIONAL REGULATION COMMISSION Manila BOARD OF MECHANICAL ENGINEERING Registered Mechanical Engineer Licensure Examination Saturday, February 27, 2023 MACHINE DESIGN AND SHOP PRACTICE PREBOARD EXAM 8 INSTRUCTION: Select the correct answer for each of the following questions. Mark only one answer for each item by marking the box corresponding to the letter of your choice on the answer sheet provided. STRICTLY NO ERASURES ALLOWED. Use pencil No.2 only. MULTIPLE CHOICE 101.__petermine the breaking speed of a 1470 Lb cast iron flywheel if the tensile stress is 33,400 pei and satecy factor. ts 5? 2. 50.7 m/s BL 166 n/a ce. 993 An/nin 1902 rpm 102, Compute the dianeter of a solid shaft transmitting 75 lip at 1800 rpm. The nature of the oad and the type of service ta such that the allowable stress based on pure corsion 1s 6000 pele a wm b. 2 1/16" a1 ssie" 4. 31/8" 103. What is the minimum diancter of a steel shaft which will be used to operate a 14 Kism torque and will not twist more than 30 in a length of 6 m? (G = 83 x 10°6 Kpa) a, 100.64 mm b. 96.80 mm 11845 nm d, 120,72 nm 104, What grades of stainiess steels are nonmagnetic in the annealed condition, although sone ay becone slightly magnetic after cold working? a. Ferritic grades b. Austenitic grades c. Martensitic grades d. Any of these 105. This is the most widely used of all spring materials for small springs operating at temperatures up to about 250 degrees F. It is tough, has a high tensile etrength, and can withstand high stresses under repeated loading. a. c. Hard dravn spring wire b, Oi] tempered spring wire d. Stainless steel spring wire 106. _ What. is the diameter of a line shaft that transmit 150 Kw at 15 rps? b. 3.54 in ce. 1,62 in d. 2.04 in 107, Determine the polar section modulus, 2 (in3) of a shaft delivering 5 hp at 150 rpm. The diameter of the shaft is 1 inch and allowable stress of 6000 psi. Recall that 2 = t/c a. 0.175 b. 0.488 e. 0.196 d. 0.895 108. A187 1b man situates himself at the middle of a 12 feet long simply supported beam that causes the beam to deflect by 3.12 inch at the middle. If he flexes his knees to produce vibration on the bean, determine the period of oscillation ‘a. 1.77 see b. 0,564 min c. 0.564 sec) d. 0.0564 min 109. Determine the power transmitted, in kW, by a main power transmitting steel shaft with 2-3/8 inches in diameter using SAE 1060 material mounting a 12 inches pulley at a speed of Tro. tpm apaiee b. 28.5 ée ane a. (0078 110. _ An Mecode which generally refers to start spindle rotation in a clockwise direction. a. M03 b. Mo fe. MOS a. HOS 111, Aste] bar initially free of stress, is held between rigid supports. Determine the stress in the bar if the temperature drops 130 deg F. a. 11,400 psi b. 20,600 psi 15,600 psi, 25, 400 psi 112. Amaterial of construction {only developed comercially in the late 1940's concurrently with gizconium) offers the unique combination of wide ranging corrosion resistance, low density, and high strength. ar tungsten be mitantun fc. Vanadiom ——d, Holybdemum 113, The maximum moment induced in a sinply supported beam of 20 ft span, by a 2000 pound toad at midspan is B. 40,000 fe = 3b & ibfoooege = ip 114, A powerscrew lever arm is 19 inch in length and has a triple thread at pitch length of 436 nn. Determine the I.M.A of the screw: aS “p. 28 ce. 99 a. 1320115. Determine the length of belt needed for a two flat belt pulleys having a diameter of 70 om and 30 cm. The center distance is 400 om and pulleys rotate in same direction. Assume power transmitted is 10 hp at 200 rpm. a. 958 om b. 589 om ce. 859 om a. 895 cm 116. How do you call a fixed crane consisting of a supported vertical mesber from which extends a horizontal swinging arm carrying a trolley hoist or other hoisting mechanisn? a. Jib crane b. Gantry crane cc. Overhead crane d Tower crane 117, How long will it take to saw a rectangular piece of steel plate size 4" x 4’ x 8” the length of cut is 4 ft. The power hacksaw makes 120 rpm and the feed per stroke is 0.008 a. 48 min. b. 50 br c. OVS BE 4, 52 min. 118. An epicyclic gear box contains a sun, a planet and an internal ring gear that contains 18, 67 and 150 teeth, respectively. If the ring gear is required to rotate at 40 RPM and the planet is stationary, find the rotation of the sun gear: ‘a. 545 REM b. 445 REM c. 76.3 REM 269 REM 119. A circular beam is subject to principal stresses of sx = 67 ksi tension and sy = 34 ksi compression and @ clock-wise torsional stress of 51 ksi, Determine the radius of the Mohr cirele: ‘2. TB)REEN 89.4 kad ce. 36.4 kat a. 90.2 ksi 120. A helical gear of 10 inches pitch diameter has a helix angle of 30*, and there are 30 teeth. Find the value of the normal circular pitch. ‘eooth c. 0.6903 inch/tooth B! 0.6096 inch/tooth @. 013906 inch/tootn 121, _ What 1 an element added to steel to improve its machinabiity? a. carbon b. sulfur c. Cobalt. 4. Chromium 122. 30. nm dianeter steel shaft is subjected to maximum bending monent of 100 N.m; an axial tensile force of $000 W and a torque of 200 N.m. If Sy=240 MPa, determine the factor of safety using maxinum shear stress theory. a. 7.45 b. 475 ©. 7.54 ansu7 123. An _5 feet cantilever spring is conposed of six graduated and two full length steel leaves feach 1/3 inch and 2 inch wide. What ancunt of force (in pounds) applied to it free end is required to cause a deflection of 1 inch on the prin a. 3.78 Ibs b, 19.45 Ibs co. TKS a. 21 kgs 124, What is the length of time in turning a 6” long workpiece at 600 xpm if the feed is 0.02 in. per revolution? a. ond min . 0.6 min e. 0.3 min 6. OySiniA 125. A system of five springs arranged in series each with stiffness rating of 600 Ib/in is used to support a load of 7000 lbs. If the mass is allowed to oscillate ina simple harmonic motion, determine the natural frequency: 0.097 rad/e2 e. br 123.7 xad/s2 8! 010083 rad/s2 126. _ determine the pitch required for a double~threaded square-form screw having amean diameter ‘DE 3 inches and an efficiency of 50 N. Consider a cocfticient of friction equal to 0-18. 2. 0.5 inch by 0.78 inch €.0.625 inch ad. 0-28 tach 127, Which of the following 1s a material description referring to unique properties in three mutually perpendicular planes? a. Isotropy b. Anisotropy ‘Oxthotropy 4, Isometry 128. A helical cof spring has mean coil diameter of 24 mn and a wire dianeter of 3 mn. If the shearing stress is 413.6 MPa, how much load can it support? a. 195.33 Nb. 145.33 c. 154.33 N . 165.33 8 129, _what is the ratio of unit Lateral deformation to unit longitudinal deformation? a. Polsson’siatio b. strain c. Elongation d. Modulus of elasticity 130. The internal pressure of @ 400 mm internal diameter cylindrical tank is 10 Mpa and tank thickness is 25 nn. Determine the stress developed if Joint efficiency is 98%. 80.10 Mpa b, 84.21 Mpa e. 86.75 Mpa a. 78.42 Mpa Akg ghicincnsteomtuncnlatt, sine sign opeions b. SAE 43xx ‘c. SAE 56xx d. SABA6xx149, An mechanical engineer designs an elevator that has maximum capacity of 2300 Ibs and will accelerate to 10 ft/s in 5 seconds, what is the factor of safety if Syt = 20 ksi and A= 0.42 Sn2? 33 be 765 0c. 9.1 a. 2.54 150, A S-in solid shaft of AISI 40J material is replaced with a hollow shaft that will carry ‘Similar amount of torque from a synchronous motor. The weight of the hollow shaft should be 5/8 times the solid shaft. The outer dianeter of the new shaft will bi a. 5.78 in b, 4.67 in fe. 6.21 aa 5.44 in 151, _What is the algebraic difference between a size and the corresponding basic size? a. Tolerance b. Allowance = c. Deviation —d, Limit. 152, ANo, $0 chain is used to transmit 140 hp between sprocket with 24 and 78 teeth respectively. The center distance between the cogs is 36 inches and the smaller sprocket rotates at 1800 RPM. Determine the diameter of the driving sprocket: b. 23.45 in b, 4.756cm oc, 71.4 mm 153, A flanged bolt coupling consists of eight 20 mm diameter steel bolts space evenly around aboit circle 300 nmin diameter. If the coupling is subjected to a torque of 15.1 KN-m, determine the shearing stress in the bolts? b. 38 Mpa ce. 70 Mpa, d. 29 Mpa 154... It is a method used to graphically visualize state of stress acting in different planes passing through a given point. What is this? 2. Monersneteene ©. Soderberg Criterion B! Goodman's method @. Gorber's Line eziverion 155. 1.2 m pulley is fastened to 4 120 mm shaft by means of a square key with 140 nm long. imat force tangent to pulley rin will crush the key if bearing stress is 410 Mpa. Assume key ind shat ace Of the seme naterisl. ar160.42 HW bs 165.25 KN, HBOS HN, 172.20 RN 156, Determine the root diameter of a 45-teeth spur gear with circular pitch of 2.5 inches and pressure angle of 20 degrees ? ‘a. 34,23 inch b. 32.76 inch c, 32.21 inch a. (33¥82/4NH 157. _Determine the thickness of a steel air receiver with 30 inches dianeter and pressure load of 120 psi, design strese of 8000 pei. uals b. 3/8 in e. 5/8 in a. 1/2 in 158, What power would a short shaft, 50 mm in diameter, transmit at 400 rpn? a. 50 kw bei6O kw ce. 55 kw ad. 85 kw 259+ Aspherical shei1 of 1.9m outside and 1.795 n inside disnoter contains helium at a pressure of 10.4 Mpa, Compute the stress in the shell.. Answer: B a. 124,08 Mpa b, 119,06 Mpa c. 96.48 Mpa a. 88.46 Mpa 160. ANo, 50 chain is used to transmit 140 hp between sprocket with 24 and 78 teeth respectively. The center distance between the cogs is 36 inches and the smaller sprocket rotates at 1800 RPM, Determine the length of chains required: a, 105 inch b. 324 inch e. 77 inch = d._ 177 inch 161, A triple threaded worn has teeth of 6 ma/teeth module and pitch circle diameter of 50 im. 10 the worm gear has 30 teeth of Iau", find the lead angie of the worm a. 13.6" pease’ e. 23.5¢ ‘a. 4.7" 162, __Determine the sevolute function of a 14-tooth spline shaft that is serrated with an angle of 15 degrees? a. 1.0674 1.0450 ©. 1.223 (a. 2.0291 169. The plnton gear OF a fied Ydlfserential has a oobe-amyle of 5 degoes' and 12 teeth. ie the gear has 30 teeth, vhat is the angle between the shaft? a. 23078 be 76.5 ce ine a. 45." 164. A stem valve along a 36 inch dianeter wheel is situated at 10 inch from the wheel center. The wheel is rotating at 240 RPM, what is the speed of the stem valve if it is 60 degrees with the vertical? a. 67.56 ft/s c. 67.34 ft/s b. 12.64 ft/s a 165. A Steffenson kinematic chain contains 4 binary, 3 tertiary and 1 quaterary joints. How many links are required for such a mechanism? 3 B10 e.8 an A ball bearing with race containing pronounced groove for rolling elenents. crown bearing b. Conkad bearing c. Angular-contact bearing d.Cylindrical bearing 167. What is the maximum load that can be carried by SAE1060, hot-rolled bolts with sy = 78 ksi and 1-inch diameter rated at TPI (Threads per inch) of 8?e132) fb 4378 ab 2317 Ib 4. 7943 tb 168. Devise used to measure an accurate spec Speedoneter b. Dial Indicator c. Tachoneter d. Dial Gauge 169. How long will it take to tap a 90 nm deep hole with a1 1/2 inches dianeter tap having ' threads/inch if the tap turns at 60 rev/min. 32.75 8 b.21.268 e. 40.87 3 4. 25.43 170. A 48 in dianeter diamond saw blade is mounted on a pulley driven steel shaft, requiring ' blade perimeter linear speed of 150 ft/sec. Motor drive ia 125 hp at 1200 rpm, with 6 inches Gianeter pulley. Find the shaft dianeter. ‘20 in b. 2.20 in ce. 2.30 in 4. 2.40 da 171, ‘The pole of «1440 RPM alternator is supported along the hub of a 3-inch shaft using four bolts. The shoes weighs 20 lbs and its centroid is found at 8 inch from the shaft center. If the allowable shearing stress on the bolts is 12,500 psi determine the size (dianeter) of the bolt ? a. 0.80 inch | b. 1.0 inch ec. 0.25 inch d. 0.75 inch 172.” ‘The crank of jib crane model J-06T is fixed at one end and hinged to a pivot pin. The crank is 300 in and 5” in diameter. Assuming carbon -alloy steel (E = 29,000 xsi) What is the safe working compressive load on the crank at FS = 4? a. 321b by 40 Ab ce. 70 1b 173. the ability of a metal to be deforned considerably without rapture is called as: a. Plasticity b, Ductility c. Malleability d, All of these 174, A disc clutch having an outside diameter of 32 cm and an inside diameter of 12.7 cm is connected to an engine that turns at 750 rpm. The coefficient of friction is 0.60 while the Betanuce aiven they tulctlen sartnees 40 br/eal- Find one paves sranenbtted by. Sheeorion a. 71.35 kw b. 72.35 kw ce. 73.35 kw 4. ay What type of gear is used for high speed operation? b. Spur cc. Bevel a. fox 176. _ A machine shop somewhere in Quezon City fabricated a pair of spur gear 2.5 module and ‘to be mounted on shafts with center line distance of 90 mm. The speed ratio required is 3:1. Determine the dedendun distance 2.2.33 mm b, 3,125 mm c. 4.66 mm a. 5.99 mm 177. Which of the following is the 4th most commonly used metal in the world? b. Steel, fe. Aluminum d. Copper 178. Ina sugar milling section, a pinion rotating at 1800 rpm and supported on each side by ‘a ball bearing transmits 18 kw to a mating spur gear. If the pressure angle is 20 degrees and the pitch diameter is 102 mm. Add 3 degrees to the pressure angle to compensate for the friction. Compute the separation load on gears Nb. 872.3 N fc. 982.3 N 4. 1,735.8 179. A helical spring with outside diameter of 4.67 inch is made of no.70 steel gage ( wire ‘iam = 0.1978 inch). Determine the stress concentration factor: a. 1.1073 b, 1.0722 e. 1.2332 180. A leafs spring contains 4 full-length and @ graduated leafs. The eyebolts at the support ‘are 20 inches apart and the system should carry a load of 400 lbs. If the thickness of the available bronze plate is 1" and sy = 80 ksi, what leaf width is required at factor of safety of 8? aw bi ae &,.3* a. 2.5" 181. _Which of the following processes that hydraulic fluid acts as transfer nedia? a. Electron beam machining c- Blectro discharge machining S. Zrontbean machining 0. ER 162, _ determine the force required to reduce the speed of a flywheel from 220 to 100 rpm by ‘appiying a force of 60 Ibs along the rin. The rim diameter 19 4 feet and weighs 1260 Ibs. Resume the no spoke effect and arm and hub weights are negligible: a. 8.4 sec BD. 1636882 c, 23.96 sec a. 2.763 sec 183. Te ds an attenpt to duplicate how the human mind works in conputer processes. How do you ‘call this? a. Conputed Aided Design c. Artificial {ntetligence BI conceptual framework a) Theoretical framework 164, Te de related to the ease with which 2 material can be machined to a good surface finish wien 1e tool life. What is this? a. Machinability b. Toughness c. Endurance strength d. Hardness 185. A helical spring having square and ground ends a total of 18 coils and its material has modulus of elasticity in shear of 78.910 Gpa. If spring has an outside diameter of 10.42 cmand wire diameter of 0.625 cm, compute the maximum deflection that can be produced in the spring due to a load of 50 kgs. a, 302mm bee 342 mm 4. 322 mm 186. An eyebolt is suspended at the bottom of cantilever bean in order to support a downward Load of 440 Ibs. A compression spring is installed at the end of the shank such with stiffness 0f 1050 1b/inch and is compressed by 1/4 inch. Detezmine the load on the thread: bose ns oes. wanedee ae 187, Apress is used to punch 10 holes per minute of 30 nn dianeter hole from 25 mn thick plate. Determine the power needed £0 punch a hole Af ultinace shear stress 1s 400 Mpa a. 2.68 Kw byl ds36 Kw c. 3.58 Kw d. 0.96 Kw 188, _ AN ACHE thread pover screw that has a nean dianeter of 25 mn and a pitch of 5 mm is used to itt a load of 500 kg. If friction on threads is 0-1, determine the Corque needed to turn the serew se a0e30 tem b. 12.63 Wem. 1310 Nem, 14.10 Nem 189. Aweld zun of length 18 om {s 12.3 mn thick and has rated yield stress of 9, 800 psi. Determine the factor of safety vhen a transverse load of 10 kN is applied on the weld: 20 be ae air a 190, _ hat 2 a form of correction that develops on highly localized areas on a metal surface? ti. ccevica be Becalond g. Galvanie 6. REng 191. What 4s the Bergatrasser ratio of a spring that has a root dianeter of § in and made of No-6 wie (dw = 0.378 in)? a. 1.225 by yO9 e. 1.118 a. 1.548 192, A 14 mn, 5 inch diameter roller bearing is subject to continuous loading of 56 kN has fan average life of 15 days before replacement. Determine the bearing life when the load is 90 kN? The shaft is rotating at a power load of 78 horsepower and friction coefficient is 0.066. a. 2.5 days c. 3.1 days b. 4.3 days d. 718 days 193, A flat key is to be designed for 75 mm diameter shaft which will transmit 150 KW at 400 zpn. If allowable shearing stress is 200 Mpa and key width is 55 mm, determine the length of key. 30.65 mm —b, 32.83 mm ce. 33.75 mm d. 32.85 nm 194, Determine the heat dissipation of a bearing element that is 5.0 inch long and 3-1/2 inch in journal diameter when it carries a thrust loading of 880 ibs at 1560 RPM. Assune friction coefficient of 0.072. b. 2.57 Btu/hr-in (squared) ce. 1278 Btu/hr-in(equared) . 0.0934 Btu/hr-in (squared) 195. __ Find the bending stress on a 1/8 inch thick and 3-5/16 wide stee1-1ined belt wrapped around ‘2 590 mm diameter pulley: a. M2 Mpa. 568 pak c, 13.23 kai d. 88.88 ksi 196. What would be the diameter of the line shaft to transmit 10 horsepower if the shaft makes so rpm? a. 9/16 in b. 3 9/16 in c. 2 9/16 in ay 29/26 in 197, A casting weighing 300 Ibs is to be Lifted by means of an overhead crane wire rope. The casting is lifted 10 ft in 12 seconds. what is the horsepower developed? a. bp b. 8.5 hp fe. 6.5 hp d. 9.5 hp 198. A body weighing 28 bs rests on a horizontal surface. The force required to keep it in notion along the suzface ie 7 ibs. Find the coséficient of friction. aren bones e025 a. 0.85 199. A 60 inch long, 2 inch diameter steel shaft between two bearings contains a 150 1bs gear fon its center and rotates at 600 RPM while carrying a power of 80 horsepower. Determine the maximum shearing stress on the shaft: a. 4260 psi sb. 5100 psi €. 6780 psi 4, 2250 psi seeENDEHH