CURRICULUM VITAE

Profile Outline: - Quality assurance and quality control leader having over 10 years of
experience in industries including oil, gas, petrochemical, fertilizer and energy markets with
various clients in overseas and India. Providing training for supervisors and Juniors
employees for achieving project goals while complying with best practices and industry
standards. Ability to provide direction in changing behaviours and establishing
Anuj Kumar accountability, resulting in improved planning, root cause analysis, and employee
development. Sound judgment and decision-making skills. Strong technical background
QAQC-Lead with Quality Management, Auditing, Welding, NDT, Hydrotest, Coating and Insulation.
(China Petroleum and Pipeline)
Academic Qualifications
➢ Master of Technology (MTech.) - Quality Management system (QMS) from Birla
Approval and Certifications
Institute of Technology and Science, Pilani-2020.
➢ Aramco Approval -Piping ➢ Bachelor of Engineering (B.E.) – Mechanical engineering (ME) from Rajiv Gandhi
and Structural Inspector Proudyogiki Vishwavidyalaya, Bhopal-2014.
SAP Number-80018285
➢ CBT-Piping Qualified Areas of Expertise
➢ CSWIP 3.1 Certified- ➢ Leadership, Strategic Planning, Quality Management System (MRM, PQP, PQR,
Quality Objective, KPI & Others as Per Project and Client Requirements).
786024.
➢ Project Quality Planning, Risk Management.
➢ ISO 9001-2015 Certified ➢ Project Execution, Inspection, Fabrication, Installation & Testing.
Lead Auditor- ➢ Sub-Contractor Management and Performance Monitoring.
IN/7224/62618 ➢ Procurement Quality Coordination.
➢ ASNT Level-II Certified in ➢ Witness and Document Preparation of WPS, PQR, Procedure & MS, ITP, WQT, EQT.
➢ Welding, DT & NDT, Coating and Insulation Execution and Inspection.
RT, VT, PT, UT, MT.
➢ Subcontractor Monitoring and Billing.
➢ Soft Skill-MS Office, Auto ➢ Static and Rotary equipment Installation & alignment.
CAD, Unigraphics, ➢ Scope finalization of NDT Works (Radiography & PWHT).
CAD/CAM-Proe & eAlps ➢ Dealing with PMC, Client & Vendors.
➢ Internal and external Auditing as per Company SOP & ISO 9001-2015
Requirements.
Contact ➢ Finalization of consumable requirements at site level.
➢ Preparation of final Dossier of Documentation for Client submission.
Current Address:
➢ Team Management and Trainings.
Dar es salam – Tanzania
Current Assignment
Nationality-Indian. Company Name: China Petroleum Pipeline Engineering.
Position Held: QAQC Lead.
Phone: Project Name-The East African Crude Oil Pipeline (EACOP).
From 05th Jan 2024 to till date.
+255-750142228
Project Description: -
+91-9162347511 ➢ The East African Crude Oil Pipeline Project is part of the Lake Albert Development,
the project is a 1,443km cross-country pipeline development to enable the
Email: [email protected] transport of heavy and waxy crude oil reserves located in the Albertine Graben in
Uganda, to a terminal in Tanga on the East Coast of Tanzania.
LinkedIn: ➢ Above Ground Installations (AGI) consist of 6 Pump Stations (PS-1 to PS-6) and 2
Pressure Reduction Stations (PRS-1 and PRS-2) located along the PIPELINE route.
linkedin.com/in/anuj-kumar-
26a56295
Languages: -English & Hindi

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 Current Responsibilities in China Petroleum Pipeline Engineering
➢ Leading the QAQC Department with Various responsibilities
➢ Quality Planning (Civil Lab Mobilization, Vendors and TPIA Coordination for testing and Reports submission, Sub-
Contractor mobilization and Monitoring & Others
➢ Reviewing the site RFI, Lab Reports as per Specification and Code requirements.
➢ Documents Preparation like Procedures, ITP and Method Statement as per project PQP requirements
➢ Applying and Discussion for Technical Quarries and Deviation.
➢ Attending Weekly meetings of Project quality technical requirements with Client and team.
➢ Monitoring and inspections of daily progress.
➢ Discussing and solving quality related problems on site and HO.
➢ Conducting and Participate in Technical Training and Auditing at Site Level as per ISO, PQP and Project
Specification Requirements.
➢ Coordination with Client, TPIA and PMC for day-to-day activities.
➢ Obtaining Client certification for Incoming material / Equipment inspection and clearance at site.
➢ Monitoring of site work, Inspection & Surveillance for compliance to Project specifications and Approved
Drawings for all disciplines
➢ Issue Site Discrepancy / NCR for noncompliance to Project requirements
➢ Implementation of Mechanized Welding for Pipeline as per API 1104.
➢ PQI reviewing and following the PQP requirements for Weld repair, CPQR and Etc.

Previous Project Experience Summery

1. Company Name: L&T Hydrocarbon Saudi Company.
Position Held: Piping and Structural Inspector (SAP ID-80018285).
Project Name-SA ENHANCED LPG PROJECT KSA.
Owner- SAUDI ARAMCO.
From July 2022 to Dec-2023.

2. Company Name - L&T Hydrocarbon Engineering.

Position Held – Assistant Manager QA/QC Mechanical.
Project Name - HURL Barauni 2200 MTPD Ammonia Fertilizer Plant.
Owner- Hindustan Urvarak & Rasayan Limited. Barauni-Bihar (India).
Consultant - PDIL (Projects and Development India Limited).
Duration - From March 2019 to July 2022.

3. Company Name - L&T Hydrocarbon Engineering.

Position Held – QA/QC Engineer.
Project Name- Coke Drum System Package Unit of DCU.
Owner- IOCL Refinery. Haldia, West Bengal (India).
Consultant - EIL (Engineers India Ltd).
Duration - From March 2017 to March-2019.

4. Company Name - L&T Hydrocarbon Engineering.

Position Held – QA/QC Engineer.
Project Name - Balance of Plant Dahej Manufacturing division Bharuch Gujarat (India).
Owner - M/s Reliance Industrial Ltd.-Dahej Manufacturing Division.
Duration - Oct 2016 to March 2017.

5. Company Name - L&T Hydrocarbon Engineering (Vriddhi Consultancy).

Position Held - Corrosion Control Engineer.
Project Name - Lake Charles Chemical Project-USA.
Owner – M/s. SASOL Chemicals.
Consultant – FLOUR SQS.
Duration -May2016 to SEPT 2016.
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6. Company Name - L&T Hydrocarbon Engineering (Accurate Logastics).
Position Held - QA/QC Engineer (Piping and Mechanical Inspector).
Project Name - Dahej Nagothane Pipeline Project.
Owner - M/s. Reliance Industrial Ltd.-Dahej Manufacturing Division.
Duration -March 2016 to May 2016.

7. Company Name - L&T Hydrocarbon Engineering (Accurate Logastics).

Position Held - QA/QC Engineer (Piping and Mechanical Inspector).
Project Name - Mangala Polymer Project MPT Modification Works (Package-5).
Client - M/s Cairn India Limited.
Duration- Jan 2015 to Mar 2016.

8. Company Name – Balaji Technocrates.

Position - Mechanical Engineer. (QA/QC).
Project Name - Mangala Processing Terminal, Barmer (Rajasthan).
Client - M/S L&T Hydrocarbon Engineering Ltd.
Duration- July 2014 to January 2015.

Work Experience Summery Details: -

➢ Quality Management System
• Monitor day to day activities and organize tool box meetings/ monthly training programs where
violation/gaps are observed during quality work activities.
• A daily routine inspection and coordination with client inspectors for smooth and timely approval of
inspection documents.
• Providing technical information and guidance to subcontractor inspection personnel and enabling
them to be proactive on their respective area of concern.
• Coordination with the Field Engineering Department to resolve Construction & Inspection related
Issues.
• Review and approval of subcontractor Method Statement, Quality Control Procedures, Inspection and
Test Plan before submitting to client for final approval.
• Incoming Material Inspection Report of Materials and MTC verified with Project specification
requirements.
• QC documentation and Record control.
• Project mobilization and monitoring of project activities.
• Job coordinating with subcontractors, clients and consultants.
• Dealing contractual issues with subcontractors, clients and consultants.
• Knowledge of various kinds of Welding Processes- GTAW, SMAW, GMAW, Orbital, RMD and FCAW.
• NDT Team Mobilization with Radiography Source as per site requirements, Client Approval for source
Mobilization & Radiography film review.
• Familiar with Fabrication Processes.
• Knowledge and worked on different Industrial code like ASME Sec. II part A & C, ASME Sec. I, AWS
D1.1, NACE, API - 686,620,650,5L, ASTM and ASME B-31.3, ASME Sec. V&VIII, API 1104.
• Knowledge and Worked with many different materials including Carbon Steel, Alloy steel-
P5/P9/P11/P22, stainless steel 304/310/316/321/347.
• Good skill in inspection report writing, reviewing and documentation.
• Prepare and planned Audit schedule requirements set in the Quality Plan Conducting and Participating
Internal and External Audits.
• Prepare ITP, Method Statement, and Procedures.
• Prepare, updating and distribution of the Project Quality Plan to each discipline.
• Prepare Project Quality Objective, MRM, QC Meet and KPI.
• Maintaining and updating calibration record of inspection, measuring and test equipment’s/
instruments.

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➢ Equipment’s Padding and Alignment
1. Equipment-Static
• Stage wise inspection of Pressure Vessel as per ITP.
• Inspection of Pressure Vessel components i.e. Plates, Pipes & Piping components, Fasteners, Flanges,
Pipe fittings, Strainers, Demister pads, Column internals & Packing materials as per international
codes and standards i.e. ASME Sec II, VIII, TEMA & as per spec requirements.
• Inspection of all kind raw materials at manufacturer’s shop or supplier’s place.
• Equipment receiving, storage and preservation, pre-installation, elevation/alignment, internal
installation and tray leak testing, flange joint-gasket verification and bolt tightening and vessel
closure inspection as per ITP, Inspection checklist.
• Expedite erection, alignment - Padding, Elevation, Position, Orientation, Verticality, Levelness,
Platform & ladder, grouting, testing before pre-commissioning activities of mechanical equipment’s
& Vessel Box-up.
• Updating equipment daily installation/alignment status and preparing daily progress report for
weekly and monthly progress meeting.
• Attending weekly log book entry and NCR meeting with client and field engineering.

2. Equipment-Rotary
• Installation & Inspection for Rotary Equipment include Padding, Elevation, Position, Orientation,
Levelness, Master level, Shaft alignment (Without & with Piping), Blue Matching (If Required)
Surveillance inspection during erection and welding of Piping, Pipe Strain, Motor / Turbine solo run,
Final shaft alignment, Lube oil Flushing Inspection, Completion of inspection records etc.

➢ Structural Work
• IMIR clearance (Raw material & Fabricated items).
• Monitor handling & storage and Preservation of Materials.
• Monitoring & inspection of Steel Structure works pertaining to Main Pipe rack, Unit pipe racks,
Equipment structures, sub-Pipe racks & Compressor Shelters as per approved drawings &
Specifications.
• Attending RFI's raised by Concerned at various stages of inspection and for various activities (Pad
Plate inspection, Fit-up & Welding, NDT inspection, Alignment, Bolt Tightening, Gratings fixing,
Handrail erection, etc.).
• Inspect structure with reference to various tolerances and specifications and ensure usage of
appropriate Material sections, Fasteners and Consumables being used.
• Ensure that Qualified Welders, WPS & PQR are used to perform tasks and NDT (UT, RT & MPI)
requirements are fulfilled as per ITP.
• Release of Structure to preceding department after inspection.
• Resolving Technical discrepancies arose on Site in consultation with seniors.
• Review foundation release notes and take handover of foundations.
• Witness erection of structural steel, bolt tightening (snug tightening/torquing).
• Issuing Punch List on job completion and closing Punchlist for final completion and handing over to
client.

➢ Piping Work
• Inspection of Incoming Pipes, Fittings, Valves and related materials against PO, Material take-off
(MTO) list and Drawings.
• Responsible for storage and preservation of materials as per recommended procedure. Preparing
OSDR (Over shortage & Damage Report) of unacceptable materials.
• Verification of isometric dawning with respect to P&ID.

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 • Reviewing the approved quality plans, manuals and scope of work to perform the required
inspection.
• Check edge preparation and fit ups to verify that areas to be weld are free of contaminants and that
fit up is within tolerance.
• Inspection of piping before erection to verify that the interior is clear of foreign materials.
• Installation verification of different types of valves per isometric drawing, line class and P&ID.
• Inspection of valve filed testing (Hydrotesting)
• Ensure that pipe supports have been installed properly in accordance with the piping drawing and
Support detail drawing.
• Preparing and reviewing test packages.
• Review of SIS sheets and verify the test pressure calculation.
• Pretest punch listing verification of pressure test packages.
• Witnessing of pneumatic test, hydrotest, and flushing; system lay-up.
• Reinstatement verification of pressure test packages.
• Initiating internal NCRs for identified nonconformities and for effective implementation of
project quality plan, ITP’s, approved procedures, project specifications, IFC drawings etc.
• Coordinating with clients/Consultants for inspection activities.
• Witness of alignment, orientation and dimensions of installed piping.
• Confirm repairs, re-testing and reinspection in accordance with specification.
• Witnessing of Flange joint assembly and bolt torquing as per Flange management Procedure
Requirements.
• Inspection of gaskets, supports, valves prior to line reinstatement acceptance as per the latest
drawing for construction, codes and specification standards
• Ensure prepared documents, procedures for inspection method, inspection and testing plan in
computerized environment.
• Clearing of MCC (Mechanical completion certificate) items.
• Witnessing of Destructive & Non- Destructive testing for Procedure Qualification Tests.
• Witnessing Welder Performance Qualification Test as per ASME section IX and Other Specifications.
• Checking Welding Consumables, Preheat and Inter-pass temperature and other Essential welding
parameters as per WPS.
• Visual Inspection of finished weld joints.
• Monitoring NDE activities and attending repairs.
• Reviewing PWHT charts (heating and cooling rate, soaking temperature, and time) and Hardness
reports.
• Witnessing of PMI Inspection of different materials like SS, ALLOY & others.
• Witnessing of Ferrite Inspection test of SS Materials as per specification requirements.
• Conduct final inspection for system mechanical completion certificate (SMCC) for system
completeness and prepare punch list for those that did not comply with company requirement and
final verification upon correction for final approval.
• Witness and Supervise Pre-commissioning and commissioning activities such as flushing/ air
blowing, system tightness/leak testing and nitrogen purging of piping systems. Conduct line walk
down for system that issued for High pressure leak test (HPLT) for final verification of issued punch
list prior for release.

➢ Painting and Coating work

• Review of approved procedure and Implementation of project ITP as per requirements.
• Conduct non-destructive & destructive testing of coatings.
• Handle surveillance inspection of surface preparation; paint mixing, WFT, DFT, adhesion and curing
of paint and finalizing the total paint consumption.
• Conduct Inspection of consumables like paint and abrasive materials (Grit/garnet/copper slag.
• Ensure personnel qualification for painters and blasters.
• Conduct visual inspection for Products and prepare status reports.

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 • Inspect painting and coating equipment on site before production.
• Check dew Point, RH% and substrate temperature for suitable blasting and Coating.
• Checking Compressed Air Quality before blasting work through blotter paper.
• Checking the Compressed Air Pressure through hypothetic Needle gauge.
• Grade the surface profile by using standard comparators (ISO surface profile comparators, Replica
test, Dial Gauge method).
• Conduct final coating inspection and testing of DFT (Type I, Type II & Tooke Gauge), Holiday
Detection (Low voltage DC wet sponge test & High voltage DC test), Adhesion test (Cross Cut test,
X-Cut, Dolly test)
• Filed joint coating Inspection with DFT (Type I, Type II & Tooke Gauge), Holiday Detection (Low
voltage DC wet sponge test & High voltage DC test), Adhesion test (Cross Cut test, X-Cut, Dolly test).
• 3LPE Field Coating Inspection of Pipeline.

➢ Insulation
• Check the isometric drawing and proper documents to be insulated and correct the code system
(Size and thickness)
• Ensure the surface preparation is free from dust, oil, and other contaminants before starting.
• Ensure that the equipment or tools to be used and insulation materials {Polyisocyanurate (PIR),
flexible elastomeric foams (FEF), rock wool and cellular glass are used from approved manufacturers
with approved banding, sealant, screws, rivet, cold shoe, vapor stops etc. to be used in the project
with manual and in situ method.
• Monitor and check layer by layer during application of insulation and correct thickness.
• Check the completeness of the insulation and final cladding with complete sealant.

Declaration
I hereby declare that the statements given above are true to the best of my knowledge and belief.

Anuj Kumar

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