Catalog | October 2023

Modicon M251
Programmable Logic Controller for
modular and distributed architectures

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General content

Modicon M251
Programmable Logic Controller for modular and distributed
architectures
Introduction to EcoStruxure Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Selection guide: controllers for industrial machines. . . . . . . . . . . . . . . . . page 4

Machine automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Selection guide: ModiconTM M251 logic controllers . . . . . . . . . . . . . . . . . . page 8

b Presentation
- Applications, Main functions, .............................................................. page 10
- Options: memory card, communication modules...................................page 11
- Communication via modem and router ................................................ page 12
- I/O extensions with Modicon TM3 expansion modules......................... page 13
- Control architecture for modular machines on Ethernet network ............ page 14
- Control architecture for modular machines on CANopen bus............... page 15
- Communication over SAE J1939.......................................................... page 15
- Serial link.............................................................................................. page 15
b Description
- Modicon M251 logic controllers............................................................ page 16
b C
 haracteristics of M251 logic controllers
(Conformity, Environmental characteristics,
Power supply characteristics)....................................................................... page 16
b References
- Modicon M251 logic controllers............................................................ page 17
- Options................................................................................................. page 17
- Separate parts, software, cordsets....................................................... page 17

Modicon TM4 communication modules

b Ethernet switch module
- Presentation, description...................................................................... page 18
- References........................................................................................... page 19
b Profibus DP slave module
- Presentation, description...................................................................... page 18
- References .......................................................................................... page 19

Products reference index

- Index.................................................................................................... page 20

1
To be competitive in today’s digital era, machine builders must be innovative.
Smart machines, those that are better connected, more flexible, more efficient, and
safe, are enabling machine builders to innovate in ways never before possible.

EcoStruxure, Schneider Electric’s open, IoT-enabled Innovation at Every Level for Machines is full – Apps, Analytics & Services These levels are completely integrated from EcoStruxure Machine provides one solution for the
architecture and platform, offers powerful solutions systems across three layers: Seamless integration of machines to the IT layer shop floor to top floor. And we have cloud offers whole machine life cycle:
for the digital era. As part of this, EcoStruxure allows the collection and aggregation of data ready and end-to-end cybersecurity wrapped – With Smart Design & Engineering the time to
Machine brings powerful opportunities for machine – Connected products for analysis – for machine builders and end users market is reduced by up to 30% using our
around.
builders and OEMs, empowering them to offer smart Our connected products for measuring, actuating, alike this means increased uptime and the ability to automated engineering and the simulation
machines and compete in the new, digital era. device level monitoring, and control adhere to open find information faster for more efficient operations EcoStruxure Machine makes it easier for OEMs/ capabilities
standards to provide unmatched integration and maintenance. machine builders to offer their customers smarter – During Commissioning & Operation of the
EcoStruxure Machine brings together key opportunities and flexibility machines. The advent of smart machines is driven machine, resources such as energy, material and
technologies for product connectivity and edge by the changing needs of end users:
– Edge Control loss can be improved, and with seamless integration
control on premises, and cloud technologies to
We are IIoT-ready with a proven set of tested and – Evolving workforce to the IT world efficiency can be improved by up to
provide analytics and digital services.
validated reference architectures that enable the – Reducing costs 40%
EcoStruxure Machine helps you bring more
design of end-to-end open, connected, and – Smart Maintenance & Services reduces the time
innovation and added value to your customers – Dynamic markets
interoperable systems based on industry standards. for corrective actions up to 50%
throughout the entire machine life cycle. – Shorter life cycles
Ethernet and OPC UA facilitates IT/OT convergence
meaning machine builders reap benefits from web – Prioritizing safety and cybersecurity
interfaces and cloud.

Machine
Food & Beverage Material Working &
Packaging Electronics Hoisting Pumping
Machines Handling
EcoStruxureTM Architecture

Apps,
Analytics & Field Services
Asset Performance EcoStruxure Machine Advisor EcoStruxure
Services
End-to-end Cybersecurity

Cloud and/or On Premise

Monitor and Control* EcoStruxure Secure Connect Advisor Augmented Operator Advisor

Edge
Control
Harmony Modicon EcoStruxure EcoStruxure
IIoT Box and Industrial PC Industrial Edge Control for IIoT Machine Expert Machine SCADA Expert

Harmony Altivar Lexium TeSys Galaxy Pact Series

Connected
products
Advanced operator interfaces Variable speed drives Advanced motion Innovative and connected Uninterruptable 3-phase World-class
and industrial relays and soft starters control and robotics solutions for motor starters power for IT and industrial breakers and Sensors & RFID
applications switches

* The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The
Schneider Electric and Life is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Selection guide Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Controllers for industrial machines

Applications Type Logic controller Logic/motion controller Motion controller

Specification For hardwired architectures For performance-demanding applications For modular and distributed architectures IIoT ready for performance machines For automating machines/lines with 0 - 130 servo or
robot axes

Memory 640 KB RAM, 2 MB Flash 64 MB RAM, 128 MB Flash 64 MB RAM, 128 MB Flash 192 MB RAM, 256 MB Flash 128 KB to 256 KB NV RAM,
512 MB DDR2 to 1 GB DDR3L
Supply voltage 24 V c or 100...240 V a 24 V c or 100...240 V a 24 V c 24 V c 24 V c

Communication fieldbus and Embedded b EtherNet/IP Adapter b EtherNet/IP b EtherNet/IP b EtherNet/IP b EtherNet/IP
networks b Modbus TCP b Modbus TCP b Modbus TCP b Modbus TCP b Sercos III
b RS 232/RS 485 Serial Line b CANopen (master) and SAE J1939 b CANopen (master) and SAE J1939 b Sercos III b CANopen
b USB mini-B programming port b Serial Line b Serial Line b Serial Line b Profibus
b USB mini-B programming port b USB mini-B programming port b USB mini-B programming port b Profinet
b EtherCAT
OPC Unified Architecture (OPC – b Server b Server b Server (encrypted) b Server (encrypted)
UA) b Client (encrypted) (depending on reference) b Client (encrypted)
Optional b 1 Serial Line b Ethernet b Ethernet b Ethernet, EtherNet/IP Adapter b CANopen
b Profibus DP b Profibus DP b CANopen Master b Profibus DP
b RT-Ethernet
Embedded I/O Input types Up to 40 logic inputs Up to 24 logic inputs – 4 fast digital inputs Up to 20 digital inputs
2 analog inputs Up to 16 touch probe inputs
Up to 4 interrupt inputs
Up to 2 analog inputs
Output types Up to 16 relay outputs Up to 16 tansistor outputs – 4 fast digital outputs Up to 16 digital outputs
Up to 16 tansistor outputs Up to 2 analog outputs
Synchronized axes – – – Up to 24 synchronized axes Up to 130 synchronized axes

Configuration software EcoStruxure Machine Expert-Basic EcoStruxure Machine Expert

Compatible expansion I/O module ranges

(Consult the catalog)
p Local I/O p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) –
p Remote I/O p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) –
p Distributed I/O on Ethernet p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM5 (DIA3ED2131204EN)
p Modicon TM5 (DIA3ED2131204EN) p Modicon TM5 (DIA3ED2131204EN) p Modicon TM5 (DIA3ED2131204EN)
p Distributed I/O on CANopen – p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN)
p Modicon TM5 (DIA3ED2131204EN) p Modicon TM5 (DIA3ED2131204EN)
p Modicon TM7 (DIA3ED2140405EN) p Modicon TM7 (DIA3ED2140405EN)
p Distributed I/O on Sercos – – – p Modicon TM5 (DIA3ED2131204EN) p Modicon TM5 (DIA3ED2131204EN)
p Distributed I/O on Modbus p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) –
Serial Line
p Safety I/O p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM3 (DIA3ED2140109EN) p Modicon TM5 (DIA3ED2131204EN)
p Modicon TM5 (DIA3ED2131204EN) p Modicon TM7 (DIA3ED2140405EN)
p Modicon TM7 (DIA3ED2140405EN)

Controller range Modicon M221/M221 Book Modicon M241 Modicon M251 Modicon M262 PacDrive LMC Eco, LMC Pro2

More details Consult the catalogs DIA3ED2140106EN DIA3ED2140107EN DIA3ED2140108EN DIA3ED2180503EN DIA7ED2160303EN

Try the configuration tool Modicon PLC configurator

> Select your architecture of controller and I/O by

- Usage and application
- Connectivity, services and IIOT (Protocols, WeB and communication services)
- I/O
- Power supply

4 5
Presentation Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Machine Automation

Machine Automation

EcoStruxure Machine Advisor Code Analysis

EcoStruxure Machine
Software

Advisor

EcoStruxure Machine Expert EcoStruxure Machine Expert

– Safety Twin
EcoStruxure Machine EcoStruxure Machine
Expert - Basic Expert

For Logic and Motion IIoT-ready For Motion-centric machines, robots

performance machines and lines
For basic and compact For modular and distributed
Controllers

machines machines

Safety SLC
Safety SLC
Embedded Embedded
Modicon M262
Modicon M221 Modicon M241 Modicon M251 Logic Motion PacDrive LMC Eco/Pro
I/O

Modicon TM3 Optimized I/O system Modicon TM5 and Modicon TM7 Performance I/O systems
Safety

Harmony XPS Universal Modicon TM3 functional Modicon MCM modular Modicon TM5 and Modicon TM7 Performance Safe I/O systems
safety module safety module safety controller

Machine control > From basic to motion- and robot-centric machines with the PacDrive 3 offer, Modicon
controllers and solutions bring a consistent and scalable response to achieving
flexibility, performance, productivity and digitization.

> Modicon TM3 Optimized I/O system for more compact and modular machines
The scalability and consistency of I/O ranges
> Modicon TM5 for more performance-demanding machines, with Modicon TM7 for
allow you to select the right offer depending on
harsh environments: Both Performance I/O ranges (Modicon TM5 and Modicon
your needs
TM7) allow safety functions to be implemented using Modicon TM5CSLC safety
logic controller

Embedded Safety provides holistic solutions to > Harmony XPS Universal safety modules cover a wide range of safety functions,
Modicon M262 and PacDrive 3 LMC controllers, suitable for small applications with 4-5 safety functions, with diagnostic information
increasing overall safety demand in Machine provided to controllers via a single wire connection
Automation > Modicon TM3 safety functional modules are suitable for small applications
covering E-Stop functions and diagnostics via TM3 I/O bus
> Modicon MCM modular safety controllers are suitable for medium size applications
with up to 64 dual channel safety functions and diagnostics via Modbus TCP,
Modbus RTU, EtherNet/IP, CANopen, EtherCAT and Profibus
> EcoStruxure Machine Expert – Safety: an optional addon for programming safety
All of those devices are managed within a single
logic controllers
software, EcoStruxure Machine Expert, a
powerful and collaborative engineering > EcoStruxure Machine Expert – Basic: a software for programming Modicon M221
environment logic controllers, an intuitive standalone environment accessible to basic skilled
technicians
> EcoStruxure Machine Advisor: a cloud-based services platform designed for machine
builders to track machines in operation worldwide, monitor performance data and
resolve exceptional events, while reducing support costs by up to 50%

6
Presentation (continued) Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Machine Automation

Machine Automation

Comprehensive Schneider offers for machine builders

> Lexium servo drives, motors and robotics are designed to control applications ranging from a single independent axis up to high-performance
synchronized multi-axis machines requiring high-speed and precise positioning and movements

Multi carrier systems Robotics Integrated drives Servo Drives & Motors Steppers Drives & Motors

> The Lexium offer is designed for a broad range of motion-centric machines in applications such as Packaging, Material Handling, Material
Working, Food and Beverage and Electronics

> Schneider Electric has developed Tested Validated &

Documented Architectures (TVDA) applicable for
generic machine control applications as well as for
dedicated segment applications such as Packaging,
Material Working, Material Handling, Hoisting,
Pumping, or generic Machine Control applications

Choose Schneider Electric to help secure your investment and benefit from worldwide services at every step of
your project

Renew Plan
5
Being your expert to control and renew 1 Discussing your maintenance policy and
your aging equipment at the right time needs arising from it
and at optimal cost How do I renew What are my
my solution options
? ? Install
Delivering services to help ensure your
Asset equipment is set up reliably and starts to
Management How do I operate efficiently from day one
Optimize How do I Lifecycle install and
4 commission
Identifying how you can get even more optimize
? ? 2 Operate
out of your equipment and further
Providing services to support you during
improve your return on investment How do I operate normal operations as well as during
and maintain maintenance breaks and in unexpected
?
situations
3 Collaborating to maximize your uptime
and performance as well as become more
proactive in operations

> From planning and inception to modernization, we help ensure optimal technical and business performance. Our field service engineers
combine 30+ years of manufacturer-level experience with the latest technology to bring innovation to every level of our offer and every step
of your project.
> Our machine control dedicated services empower you to maximize your business infrastructure and face increasingly stringent demands
on productivity, safety, equipment availability and performance optimization.

7
Selection guide Modicon M251
Programmable Logic Controller for modular and
distributed architectures

Applications Controlling modular machines on distributed architectures Controlling modular machines on distributed architectures

Supply voltage 24 V c 24 V c

I/O expansion v 7 Modicon TM3 expansion modules v 7 Modicon TM3 expansion modules
v 14 Modicon TM3 expansion modules with the use of bus expansion modules (transmitter and receiver) v 14 Modicon TM3 expansion modules with the use of bus expansion modules (transmitter and receiver)
v Possible use of Modicon TM2 expansion modules with restrictions. v Possible use of Modicon TM2 expansion modules with restrictions.

Embedded Ethernet link b Ethernet 1: 2 ports connected by a switch, “Machine” or “Factory” (2 RJ 45 connectors) b Ethernet: 2 ports connected by a switch, “Machine” or “Factory” (2 RJ 45 connectors)
communication b Ethernet 2: 1 “fieldbus” Ethernet port (1 RJ 45 connector with Industrial Ethernet manager service (EtherNet/IP and TCP I/O
Scanner) v Protocols: Modbus TCP Client/Server, slave Modbus TCP, EtherNet/IP Adapter, OPC UA Server (1).
v Services: firmware update, data exchange - NGVL and IEC VAR ACCESS, WEB Server, MIB2 SNMP network management, FTP file transfer. FTP Client/Server,
v Protocols: Modbus TCP Client/Server, slave Modbus TCP, EtherNet/IP Adapter, EtherNet/IP Originator (Ethernet port 2), OPC SNMP Client/Server, SQL (Client), Email library, email sending and receipt, DHCP Client dynamic configuration, programming, downloading, monitoring, SNMP
UA Server (1). Client/Server V1 & V2, SNTP Client, DNS Client.
v Services: firmware update, data exchange - NGVL and IEC VAR ACCESS, WEB Server, MIB2 SNMP network management,
FTP file transfer. FTP Client/Server, SNMP Client/Server, SQL (Client), Email library, email sending and receipt, DHCP Client
dynamic configuration, programming, downloading, monitoring, SNMP Client/Server V1 & V2, SNTP Client, DNS Client.
CANopen link – b 1 port for CANopen fieldbus (1 x 9-way SUB-D connector) with CANopen (Master) and SAE J1939 Request Manager protocols

Serial link b 1 serial link port (RJ 45) RS 232/RS 485 with +5 V supply b 1 serial link port (RJ 45) RS 232/RS 485 with +5 V supply

Options Communication modules b 1 Ethernet port module with switch function and 4 embedded ports b 1 Ethernet port module with switch function and 4 embedded ports
b 1 module for slave Profibus DP link b 1 module for slave Profibus DP link

Mounting Mounting on 5 symmetrical rail or panel Mounting on 5 symmetrical rail or panel

Software programming EcoStruxure Machine Expert, consult catalog DIA3ED2180701EN EcoStruxure Machine Expert, consult catalog DIA3ED2180701EN

TM251MESE
Controller type TM251MESC

Page 17 17

(1) OPC UA function which can be activated on request.

8 8
9
Presentation Modicon M251
Programmable Logic Controller for modular and
distributed architectures
General presentation

Presentation
Applications
Modicon M251 controllers offer an innovative, high-performance solution in the field
of modular machines and distributed architectures.
Thanks to their compact dimensions, they can optimize the size of wall-mounted and
floor standing control system enclosures.
Since Modicon M251 controllers have no embedded I/O, field devices such as
variable speed drives and remote I/O are connected on either the CANopen and
SAE J1939 machine buses, or over the Ethernet network.
Modicon M251 controllers have an embedded Ethernet port offering FTP Client/Server,
Web Server, SQL Client, SNMP Client/Server V1 and V2, OPC UA Server, SNTP
TM251MESE Client and DNS Client services, meaning they can easily be integrated in control
system architectures for remote monitoring and maintenance of machines by means
of applications for smartphones, tablets and PCs.
The wealth of embedded functions minimizes the cost of the machine:
- Functions embedded in the controller: Modbus serial link, USB port dedicated
to programming, Ethernet I/O Scanner, CANopen and SAE J1939 fieldbuses for
distributed architectures and advanced position control functions (PLCopen
libraries).
- Functions embedded in Modicon TM3 expansion modules (1): functional safety
modules, motor-starter control module and remote expansion system.
- Functions embedded in Modicon TM4 communication modules.
The processing power and the memory size of M251 controllers are ideal for
targeting high-performance applications.
TM251MESC EcoStruxure Machine Expert programming software (2) is powerful and intuitive,
making it quick to create applications.

Main functions
v Both Modicon M251 logic controllers come in an identical format (w x h x d):
54 x 90 x 95 mm (2.13 x 3.54 x 3.74 in.)
v Modicon M251 controllers have no embedded I/O but can be combined with
Modicon TM3 expansion modules.
v Every M251 controller has a Run/Stop switch.
v A slot for an industrial SD memory card (Secure Digital card) is available on every
M251 controller.
v Each M251 controller has a QR code for direct access to its technical
documentation.
DIA3ED2140109EN DIA3ED2180701EN Embedded communication
M251 logic controllers incorporate up to 5 communication ports:
v The TM251MESE controller incorporates:
- an “Ethernet 1” (3) network with 2 RJ 45 ports connected by an internal switch,
this network being mainly for communication between machines or to your
factory network
- an “Ethernet 2” (3) network with an RJ 45 port, optimized for connecting field
devices (variable speed drives, distributed I/O, etc.) by means of the Ethernet
I/O Scanner service (Industrial Ethernet Manager). This port can also be
connected to a factory network.
v The TM251MESC controller incorporates:
QRcode for access to the TM251MESC logic controller
technical documentation - an “Ethernet” (3) network with 2 RJ 45 ports connected by an internal switch,
this network being mainly for communication between machines or to your
factory network
- a CANopen port (CANopen master/SAE J1939 Request Manager) for
connecting field devices (variable speed drives, distributed I/O, etc.)
v Moreover, both these M251 logic controllers incorporate:
- a serial link port
- a programming port
Processing power
v DualCore processor
v RAM: 64 MB
v Flash memory: 128 MB
v Program: 128 K Boolean instructions

Programming
Modicon M251 logic controllers are programmed with EcoStruxure Machine Expert,
consult catalog DIA3ED2180701EN.
EcoStruxure Machine Expert software (1) Consult catalog DIA3ED2140109EN.
(2) Consult catalog DIA3ED2180701EN.
(3) Ethernet with embedded Web server function.

10
Presentation (continued) Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Options for Modicon M251 logic controllers

Options for Modicon M251 controllers

Memory card
Industrial SD memory card
The TMASD1 industrial SD memory card, 256 MB capacity, is available for:
v application backup
v program transfer
v data logging
v firmware update

Communication modules (1)

2 communication module models are dedicated to Modicon M251 logic controllers:
v the TM4ES4 Ethernet switch module
v the TM4PDPS1 slave Profibus DP module

Modicon TM4 communication modules are assembled by simple interlocking on the

left-hand side of the controllers and a bus expansion connector is used to distribute
data and the power supply.
Up to 3 communication modules can be added on the left of M251 logic controllers.
See page 18.
Profibus Ethernet Ethernet 1 Ethernet 2
Communication modules M251 logic controller

b Ethernet switch module

v The TM4ES4 module is a 4-port Ethernet interface (10/100 Mbps, MDI/MDIX)
with the following protocols: Ethernet Modbus TCP (Client/Server), EtherNet/IP
(Adapter/Originator), UDP, TCP, SNMP and EcoStruxure Machine.
v Clipped onto the left-hand side of a Modicon M251 controller, it consists of an
autonomous switch with 4 ports, supplied by the Modicon M251 controller.

b Slave PROFIBUS DP module

v The TM4PDPS1 communication module can be used to configure a Master
connection on the PROFIBUS DP bus.
(1) For rules for combining Modicon TM4 communication modules and Modicon M251 logic
controllers, see page 18.

11
Presentation (continued) Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Communication via modem and router

Communication via modem and router

The communication via modem and router offer is dedicated to the following
Serial link TM221Mppp
applications:
b Synchronization between remote machines; direct data exchange between
controllers.
b Remote maintenance; access to the controller via the EcoStruxure Machine
Expert programming software.
TM221Cppp b Remote control and monitoring of machines; receipt of information and sending
GSM/UMTS link
commands on a GSM/UMTS phone (1).
Programming PC with EcoStruxure This offer comprises a Schneider Electric modem, GSM/UMTS modem and a VPN
Machine Expert software
router made by eWon.
TM241Cppp
For the modem and router, please consult our website.

(1) Global System Mobile (2G)/Universal Mobile Telecommunications System (3G).

TM251Cppp

Communication via modem TM262ppp

Ethernet link

TM221Mppp

Firewall
TM221Cppp

TM241Cppp
Programming PC with EcoStruxure
Machine Expert software

TM251MESp

Communication via router TM262ppp

12
Presentation (continued) Modicon M251
Programmable Logic Controller for modular and
distributed architectures
I/O expansion with Modicon TM3 expansion modules

I/O expansion with Modicon TM3 modules

Modicon TM3 expansion modules
Modicon M251 logic controllers have no embedded I/O, yet can still take Modicon TM3 expansion modules for
connecting sensors and actuators locally:
v digital I/O modules for creating configurations with up to 448 digital I/O
v analog I/O modules for creating configurations with up to 112 analog I/O, to receive the signals from, for
example, position, temperature, and speed sensors and also capable of controlling variable speed drives or
any other device with a current or voltage input
v expert modules for controlling TeSys motor-starters, connected with RJ 45 cordsets to simplify wiring the
control section
v functional safety modules which simplify wiring and can be configured in the EcoStruxure Machine Expert
software
In addition, the Modicon TM3 expansion system is flexible due to the possibility of remotely locating some of the
Modicon TM3 modules in the enclosure or another cabinet, up to 5 meters (16.404 ft) away, using a bus expansion
system.
The Modicon TM3 expansion system is common to the ranges of Modicon M221, M241 and M251 logic controllers,
and Modicon M262 Logic/Motion controller meaning that applications can be upgraded without changing
expansion module.

I/O configuration
EcoStruxure Machine Expert software is used to configure the local and remote I/O and distributed I/O islands.
Ethernet

24 V c

1 2 3 4 5 6 7 7 3 4 5 6
Local I/O Remote I/O
24 V c

8 3 4 5 6 7 7 3 4 5 6
Distributed I/O Distributed I/O

1  TM4ES4 Ethernet switch communication module 6  Functional safety modules

2  Modicon TM251MESE logic controller 7  Bus expansion modules (transmitter and receiver)
3  Digital I/O modules and bus expansion cable
4  Analog I/O modules 8  TM3BC bus coupler module
5  Expert module for controlling TeSys motor starters
Local I/O
Maximum configuration: 7 Modicon TM3 expansion modules associated with a Modicon M251 logic controller.
Remote I/O
Maximum configuration : 14 Modicon TM3 expansion modules (7 local modules + 7 remote modules) with
Modicon TM3 bus expansion modules (transmitter module and receiver module).
The transmitter and receiver bus expansion modules can be used to:
v increase the number of expansion modules that can be connected to a Modicon M25 logic controller from 7 to 14
v locate Modicon TM3 expansion modules remotely, up to 5 m (16.40 ft) away
The transmitter module and receiver module are physically connected by a bus expansion cable, reference
ACTPC6FULSp p WE, or any other Cat 5E, F/UT cable up to 5 m (16.40 ft).
Distributed I/O
The Modicon TM3BC bus coupler module is used to create distributed I/O islands on the Ethernet network.
v The bus coupler module is connected via an isolated RJ45/RJ45 cable.
v Maximum configuration: 14 Modicon TM3 expansion modules (7 modules + 7 modules) with the Modicon TM3
bus expansion system (transmitter module and receiver module).

13
Presentation (continued) Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Embedded communication

Embedded communication
Control architecture for modular machines on Ethernet network
OPC UA
Client
Ethernet

OPC UA
Server

TM4ES4 + TM251MESE

Altivar Machine Harmony STU

Lexium 32
EcoStruxure Machine protocol

ATV320
Modbus TCP I/O Scanner
Ethernet/IP Scanner

Modicon TM5

TM221CEppp

M251 controllers have 2 embedded Ethernet ports connected by an RJ 45 switch

(10/100 Mbps, MDI/MDIX) with the Modbus TCP, EtherNet/IP, UDP, TCP, SNMP and
EcoStruxure Machine on Ethernet protocols. These ports are specifically for
communication between machines or to your factory network. These ports are
marked “Ethernet” or “Ethernet 1”.
v Every M251 controller has an embedded web server and FTP (Client/Server)
server. As well as the default address based on the MAC address, a controller IP
address can be assigned via a DHCP server or via a BOOTP, SQL Client and
SNMP (Client/Server) server.
v Ethernet ports also offer the same upload/download, update and debug functions
as the programming port (USB mini-B) when the controller is supplied with power.
v A firewall is used to filter the IP addresses that are authorized to access the
controller and to lock each communication protocol.
v TM251MESE controllers have, in addition to the 2 embedded “Ethernet and
Ethernet 1” ports, an optimized “Ethernet 2” port for connecting field devices
(variable speed drives, distributed I/O, etc.), RJ 45 type, with EtherNet/IP
Scanner, Modbus TCP I/O Scanner, Ethernet Modbus TCP Client/Server,
EtherNet/IP Originator and Adapter, UDP, TCP, SNMP and EcoStruxure Machine
services.
- EtherNet/IP Scanner can be used to connect up to 16 slave devices managed
by the controller in 10 ms (1024 input words + 1024 output words).
- Modbus TCP I/O Scanner can be used to connect up to 64 slave devices
managed by the controller in 64 ms.
Connection cables and accessories for Industrial Ethernet network: please
consult our catalog DIA3ED2160105EN.

14
Presentation (continued) Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Embedded communication

Embedded communication (continued)

Control architecture for modular machines on CANopen bus
Ethernet

TM251MESC
CANopen

ATV312
Modicon TM7
Lexium 32 Modicon TM5

TM251MESC controllers have an embedded master CANopen port.

v The link can be configured between 20 Kbps and 1 Mbps, and supports up to
63 slaves with 252 TPDO (1008 words) and 252 RPDO (1008 words).
v CANopen-based architectures can be used to distribute I/O modules as close to
the sensors and actuators as possible, thus reducing wiring costs and times, and
to communicate with different devices such as variable speed drives, servo
drives, etc.
v The CANopen configurator is integrated in the EcoStruxure Machine Expert
software and can also be used to import standard description files in
EDS format.
CANopen connection cables and accessories: please consult our catalog
DIA3ED2160104EN.

Communication on SAE J1939 network

The SAE J1939 protocol is available on the CANopen port of the TM251MESC logic
controller.

The SAE J1939 protocol is mainly used in the commercial vehicles sector to
communicate with the various electronic control units embedded in the same vehicle
such as the engine, transmission, braking system, retarder and dashboard, etc.

Serial link
Every M251 controller has an embedded serial link that can be configured as RS 232
or RS 485.
In addition, a 5 V/200 mA voltage is available on the RJ 45 connector, which can
therefore power a Harmony STO or STU HMI or a Bluetooth® communication adapter,
or other devices.
This link incorporates the two most commonly used protocols on the market:
v Master or Slave Modbus ASCII/RTU
v Character string (ASCII)
Connection cables and accessories for serial link: please consult catalog
DIA3ED2160106EN.

Programming port with power off charging function

The programming port, equipped with a USB mini-B connector, is embedded in
every M251 controller; it is dedicated to communication with a PC equipped with
EcoStruxure Machine Expert for:
v programming
v debugging
v maintenance
In addition, it offers the ability to load an application program or update the firmware
without the controller being powered by another source.

15
Description, Modicon M251
characteristics Programmable Logic Controller for modular and
distributed architectures
Modicon M251 logic controllers

Description
M251 controllers
8 10 1  Removable screw terminal block, 3 terminals for connecting the 24 V c supply.
2  2 RJ 45 connectors connected by an internal switch for “Machine” or “Factory”
Ethernet network, with exchange and activity speed LED indicator.
9 3  On TM251MESE controller: RJ 45 connector for “fieldbus” Ethernet 2 network
7
6 11 with exchange and activity speed LED indicator.
4  On TM251MESC controller: a connector for linking to the CANopen and
12
5 SAE J1939 machine bus (9-way SUB-D).
13 5  SL serial link port (RS 232 or RS 485): RJ 45 connector.
6  Run/Stop switch.
7  TM4 bus connector: communication bus for linking to TM4ppp communication
2 modules.
3 8  QR code for access to the controller technical documentation.
9  Modicon TM3 bus connector for linking to a Modicon TM3 expansion module.
10  LED display block showing: the status of the controller and its components
14
(battery, industrial SD memory card), the status of the embedded communication
ports (Ethernet 1 and 2, CANopen, serial link).
1 15
TM251MESE controller Behind the removable cover 11, 12, 13
11  Slot for the industrial SD memory card.
12  Backup battery slot.
8 10 13  A USB mini-B connector for a programming terminal.
14  Lugs for panel mounting, with screws.
15  Clip for locking on 5 symmetrical rail.
7 9
6 11
12
5
13

4
2
Characteristics of M251 logic controllers
Conformity
b Certifications
14 v e, cULus Listing Mark, C-Tick, EAC, LR, ABS, DNV and GL, cULus Haz. Loc.
approval
1 15 v ODVA and Achilles.
TM251MESC controller b Standards
v IEC/EN 61131-2 (Edition 2 2007), UL508 , ANSI/ISA 12.12.01-2007, CSA C22.2
No. 213, No. 142, E61131-2 and IACS E10.
Environmental characteristics
v Ambient operating temperature: - 10...+ 55°C (+14...+ 131°F)
v Storage temperature: - 40...+ 70°C (- 40...+ 158°F)
v Relative humidity: 5...95% (non-condensing)
Operating altitude:
v 0...2,000 m (0...6,562 ft): complete specification for temperature and exposure
v 2,000…4,000 m (6,562…13,123 ft):
- temperature derating: + 1°C/400 m (+ 1.8°F/1,312 ft)
- insulation losses: 150 Vc/1,000 m (150 Vc/3,280 ft)
v Storage altitude: 0...3,000 m (0...9,842 ft)
v Immunity to mechanical stress:
- For 1131: 5...8.4 Hz (amplitude 3.5 mm/0.138 in.); 8.4...150 Hz (acceleration 1 g)
- For merchant navy: 5…13.2 Hz (amplitude 1.0 mm/0.039 in.); 13.2...100 Hz
(acceleration 0.7g)
Supply characteristics
v 24 V c power supply
v Voltage limit (including ripple): 19.2...28.8 V c
v Immunity to micro-cuts (class PS-2): 10 ms
v Max. consumption: 45 W

16
References Modicon M251
Programmable Logic Controller for modular and
distributed architectures
M251 logic controllers, options, separate parts,
programming software, connection cables

References
Modicon M251 logic controllers (1)
Designation Embedded communication ports Reference Weight
Ethernet 1 Ethernet 2 CANopen Serial link kg
“Machine” or “Fieldbus” (9-way SUB-D): (RJ 45) lb
“Factory” (RJ 45) CANopen and
(RJ 45) SAE J1939
24 V c power supply
M251 2 (connected 1 – 1 TM251MESE 0.220
logic controllers by a switch) 0.485

2 (connected – 1 1 TM251MESC 0.220

by a switch) 0.485

Options for Modicon M251 logic controllers

Designation Description Reference Weight
kg
lb
Industrial SD Application backup and program transfer TMASD1 0.004
TM251MESE memory card Capacity: 256 MB 0.009

Replacement parts
Designation Description Reference Weight
kg
lb
Set of power supply 8 removable terminal blocks with screw terminals TMAT2PSET 0.127
terminal blocks 0.280

Backup battery The battery supplied with each controller is not available as a separate part in the Schneider Electric
catalog. If a replacement part is needed, only use a Panasonic battery type BR2032.

Programming software
Designation Use Reference
EcoStruxure Machine For Modicon M251 logic controllers Please consult our catalog
Expert software DIA3ED2180701EN

TM251MESC
Expansion modules
Designation Use Reference
Modicon TM3 For Modicon M251 logic controllers Please consult our catalogue
expansion modules DIA3ED2140109EN

Communication modules
Designation Use Reference
Modicon TM4 Ethernet switch module, slave Profibus DP module See page 18
TMASD1 communication modules

Connection cables
Designation Use Length Reference Weight
from to kg
lb
Programming cables PC USB port USB mini-B port on 3 m TCSXCNAMUM3P 0.065
M251 controllers (0.98 ft) (3) 0.143

TCSXCNAMUM3P 1.8 m BMXXCAUSBH018 0.065

(5.90 ft) 0.143

(1) M251 controllers are supplied with:

- a removable screw terminal block for connecting the power supply
- a BR2032 button cell backup battery
(2) Every M251 logic controller has an embedded USB mini-B programming port.
(3) Unshielded, non-grounded cable. Only for use on temporary connections. For permanent connections, use cable reference
BMXXCAUSBH018.

17
Presentation, Modicon M251
Description Programmable Logic Controller for modular and
distributed architectures
Modicon TM4 communication modules

Presentation
Applications
The Modicon TM4 communication module offer is dedicated to Modicon M241 and
Modicon M251 logic controllers, increasing the options for connection.
Two communication module models are available:
v The TM4ES4 Ethernet switch module, offering an Ethernet connection with
4 ports
v The TM4PDPS1 Profibus DP slave module

b Ethernet switch module

The TM4ES4 module is a 4-port Ethernet interface (10/100 Mbps, MDI/MDIX) with
the following protocols: Ethernet Modbus TCP Client/Server, Ethernet/IP Adapter,
UDP, TCP, SNMP, OPC UA Server and EcoStruxure Machine.
v The TM4ES4 module is ready for use as soon as it is connected to the
communication bus of M241 and M251 controllers.
Modicon M241 logic controller v This module is used to add the Ethernet function to TM241C24p and TM241C40p
controllers without an embedded Ethernet port, while offering an additional
Ethernet switch function.
v Connected on controllers with embedded Ethernet port type TM241CE24ppp or
Modicon TM4
communication
TM241CE40ppp, it can constitute a second Ethernet link for the “Machine” or
modules “Factory” network.
v Connected on controllers with an embedded Ethernet port type TM241CEppp or
Modicon M251 logic controller on a TM251MESp controller, it can also constitute an autonomous switch with
four ports: communication between the TM4ES4 module and the Modicon M241
and M251 controllers is not automatically enabled by the bus connector.

b Slave Profibus DP module

The TM4PDPS1 communication module can be used to configure a slave
connection on the Profibus DP bus.

Rules for combination

Up to 3 communication modules (in total) can be added on the left of M241 and
M251 logic controllers, in order to increase their options for connection to the
Ethernet and Profibus networks.
v TM241C24ppp, TM241C40ppp, TM241CE24ppp and TM241CE40ppp
controllers can all be provided with a TM4ES4 module with the Ethernet port
function and 2 TM4ES4 modules with the autonomous switch function while
complying with the maximum number of 3 TM4 modules in total.
v TM241CEC24p and TM251ppp controllers can be provided with 3 TM4ES4
modules with the autonomous switch function while complying with the maximum
1 number of 3 TM4 modules in total.
v TM4 communication modules are assembled by simply clipping them onto the
2 2 left-hand side of M241 and M251 controllers, and a bus expansion connector is
used to distribute data and power.
3

Description
b TM4ES4 Ethernet switch module
1  Power on LED indicator.
4
2  Bus connector (1 on each side).
5 3  4 RJ 45 connectors for Ethernet network, with exchange and activity speed LED
indicator.
4 Screw terminal for the functional ground (FG) connection.
5  Locking clip on 5 symmetrical rail.
1
b TM4PDPS1 slave Profibus DP module
2 2
1  Power on LED indicator.
2  Bus connector (1 on each side).
3  9-way SUB-D connector for connection to the Profibus DP bus.
3 4 Screw terminal for the functional ground (FG) connection.
5  Locking clip on 5 symmetrical rail.

4
5

18
References Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Modicon TM4 communication modules

References
Options for M251 logic controllers
Designation Description Reference Weight
kg
lb
Communication modules Ethernet switch module with switch TM4ES4 0.110
function and 4 embedded ports (1) 0.243
Equipped with 4 RJ 45 connectors
(10/100 Mbps, MDI/MDIX)

TM4ES4

Slave Profibus DP module TM4PDPS1 0.110

Equipped with a 9-way SUB-D 0.243
connector

TM4PDPS1

(1) Can be used as an Ethernet port or an autonomous switch depending on the controller model and configuration.

19
 Index Modicon M251
Programmable Logic Controller for modular and
distributed architectures
Product reference index

B
BMXXCAUSBH018 17

1 T
20

TCSXCNAMUM3P 17
20
TM4ES4 19
20

2
TM4PDPS1 19
20
TM251MESC 17
20
TM251MESE 17
20
TMASD1 17
20
3 TMAT2PSET 17
20

10

20
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The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the
products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability
of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric
nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.

Design: Schneider Electric

Photos: Schneider Electric

Schneider Electric Industries SAS

Head Office
35, rue Joseph Monier - CS 30323
F-92500 Rueil-Malmaison Cedex
France

DIA3ED2140108EN
October 2023 - V8.0