STATEMENT SHOWING THE DETAILS OF POPULATION FORECAST FOR TOWN

NAME OF SCHEME
Town DISTRICT
Red cells for Input data
Increment per Incremental Percentage
POPULATION
DECADE YEAR Decade Increase Increment per
SOULS
"X" "Y" Decade

1961 33850
1971 40512 6662.00
1981 51953 11441.00 4779.00 19.681
1991 50770 -1183.00 -10258.00 28.241
2001 53858 3088.00 1905.00 -2.277
Total 20008.00 -3574.00 45.645
Average 5002.00 -1191.33 15.215
1 Arithmetical Progression Method:
Pn = P + ni Where P=population=Nos of decad,i= Increment per Decade
year Population
2011 58860
2015 60861
2030 68364
2045 75867
2 Incremental Increase Method:
Pn= population + average increase per decade + average incremental i
* Pn= P1 + nX + (n*(n+1)*Y)/2 ( * As Per Mannual)
year Population n X Y Pop
2011 57669 1 5002.00 -1191.33 57669
2015 58431 1.4 5002.00 -1191.33 58859
2030 64147 2.9 5002.00 -1191.33 61627
2045 69863 4.4 5002.00 -1191.33 61714
3 Geometric Progression Method:
sr no year population increse over decad growth rate
1 1961 33850
2 1971 40512 6662 0.197
3 1981 51953 11441 0.28
4 1991 50770 -1183 -0.02
5 2001 53858 3088 0.06

Decade Multiplication Geome.Mean

Geomatric mean 4 0.00007698 0.0936682971
population P n = P (1+i/100) n
2011 58903
2015 61051
2030 69826
 2045 79863

4 Graphical Method :

60000
f(x) = 32173.6328411499 exp( 0.115453131049186 x )
R² = 0.838308770532371
50000

40000

30000 Series1
Exponential (Series1)

20000

10000

0
1961 1971 1981 1991 2001 2015 2030 2045

Sr.No Name of Method Anticipated Population Anticipated future population by various methods.
2011 2015 2030
1 Arithmetical progression Method 58860 60861 68364
2 Incremental Increase Method: 57669 58859 61627
3 Geometric Progression Method: 58903 61051 69826
4 Graphical
On Comparision Method
of above figures,(Expon) 64000
Adopt Geometric Progression Method considering the64500 74000 of Town
future development
as anticipated population and hence population considered after rounding the figures are as under.
Population
Sr.NO Name of Town 2011 2015 2030 2045
1 Siddhpur 64000 64500 74000 81000
Indstrial and
commercial
2 demand 10% 6400 6450 7400 8100
UFW 15%
includind Floting
3 population 9600 9675 11100 12150
Total 80000 80625 92500 101250
Data for Graph

1961 33850
1971 40512
1981 51953
1991 50770
2001 53858
2015
2030
2045
 Series1
Exponential (Series1)

y various methods.
2045
75867
61714
79863
development of 81000
Town
re as under.
 STATEMENT SHOWING THE DETAILS OF POPULATION FORECAST FOR TOWN

NAME OF SCHEME
Town DISTRICT
Red cells for Input data
Increment per Incremental Percentage
POPULATION
DECADE YEAR Decade Increase Increment per
SOULS
"X" "Y" Decade

1971 2900
1981 3784 884.00
1991 5067 1283.00 399.00 30.483
2001 7420 2353.00 1070.00 33.906
2011 10102 2682.00 329.00 46.438
Total 7202.00 1798.00 110.826
Average 1800.50 599.33 36.942
1 Arithmetical Progression Method:

Pn = P + ni P=population=Nos of decad,i= Increment per Decade

2011 10102
2015 10822
2030 13523
2045 16224
2 Incremental Increase Method:
Pn= population + average increase per decade + average incremental increase
* Pn= P1 + nX + (n*(n+1)*Y)/2 ( * As Per Mannual)
n X Y Pop
2011 12502 0 1800.50 599.33 10102
2015 12982 0.4 1800.50 599.33 10990
2030 16582 1.9 1800.50 599.33 15174
2045 20181 3.4 1800.50 599.33 20707
3 Geometric Progression Method:
sr no year population increse over decad growth rate
1 1971 2900
2 1981 3784 884 0.305
3 1991 5067 1283 0.34
4 2001 7420 2353 0.46
5 2011 10102 2682 0.36

Decade Multiplication Geome.Mean

Geomatric mean 4 0.01734825 0.3629225232792
population P n = P (1+i/100) n
2011 10102
2015 11434
2030 18193
2045 28947
 4 Graphical Method :

12000
f(x) = 333.285714285714 x² − 195.714285714285 x + 2775.6
R² = 0.999151082668596
10000

8000

6000 Column L
Polynomial (Column L)
4000

2000

0
1971 1981 1991 2001 2011 2015 2030 2045

Sr.No Name of Method Anticipated Population Anticipated future population by various methods.
2011 2015 2030
1 Arithmetical progression Method 10102 10822 13523
2 Incremental Increase Method: 10102 10990 15174
3 Geometric Progression Method: 10102 11434 18193
4 Graphical Method (Expon) 10102 13500 17500
Average 10102 11686 16098
Data for Graph

1971 2900
1981 3784
1991 5067
2001 7420
2011 10102
2015
2030
2045
nL
mial (Column L)

2045
16224
20707
28947
22500
22095
 Population forecasting for Various Districts as per TSC 120
Common Add 15 % Add 10 % Suggested
Dist. Multiplying Other for UFW Or Total Multiplying
Factor Demand NRW Factor
Porbandar 1.3 0.195 0.13 1.63 1.6

Select District ^
Enter Present Year 2018

District Porbandar Common Multiplying Suggested Multiplying

Factor =====> 1.3 Factor =====> 1.6

Population As per Water Requirement in MLD

Census Present Inter Ultimate Present Inter Ultimate
Villae Name
2011 2018 2033 2048 2018 2033 2048
Kathi 1000 1070 1391 1712 0.11 0.14 0.17
Loteshwar 2000 2140 2782 3424 0.21 0.28 0.34
Mujpur 3000 3210 4173 5136 0.32 0.42 0.51
xyg 4000 4280 5564 6848 0.43 0.56 0.68
abc 5000 5350 6955 8560 0.54 0.70 0.86
xyz 6000 6420 8346 10272 0.64 0.83 1.03
abc 7000 7490 9737 11984 0.75 0.97 1.20
xyz 8000 8560 11128 13696 0.86 1.11 1.37
abc 9000 9630 12519 15408 0.96 1.25 1.54
xyz 10000 10700 13910 17120 1.07 1.39 1.71
xyz 11000 11770 15301 18832 1.18 1.53 1.88
abc 12000 12840 16692 20544 1.28 1.67 2.05
xyz 13000 13910 18083 22256 1.39 1.81 2.23
abc 14000 14980 19474 23968 1.50 1.95 2.40
xyz 15000 16050 20865 25680 1.61 2.09 2.57
xyz 16000 17120 22256 27392 1.71 2.23 2.74
abc 17000 18190 23647 29104 1.82 2.36 2.91
xyz 18000 19260 25038 30816 1.93 2.50 3.08
abc 19000 20330 26429 32528 2.03 2.64 3.25
xyz 20000 21400 27820 34240 2.14 2.78 3.42
xyz 500 535 696 856 0.05 0.07 0.09
Abc 22000 23540 30602 37664 2.35 3.06 3.77
 Upper Supply Level

OSL Energy line

H.G.L.

Delivery Head

Tot Head
G.L.

Suc Head
LSL

Design Head For pumping Machinery

= Total Head + Friction Losses + Resi. Head
 FSL

Energy line

H.G.L.
Head loss

Static Head

Effective Head

G.L.
 6. Criteria for Design & Selection of Pipe materials (As per 70 & 80 - Technical Scrutiny Committee (TSC)

* Efficiency of pump set—80%, ( combined )

* Cost of pumping unit — Rs. 17000/ KW.
* Electrical Energy charges — Rs. 5/ Unit
* “C” value DI- 130, MS- 130, HDPE-140, PVC-140, GRP-145, AC-120
* Peak factor 1.5 for distribution network.
In Gravity main system
* PVC pipes may be utilized up to 200 mm dia.
* HDPE pipes may be utilized up to 110 mm dia.
* HDPE / AC pipes may be utilized up to 200 to 450 mm dia.
* DI / MS Metallic pipes may be utilized for dia 450 mm and above.
In Rising main system
* HDPE pipe may be utilized up to 50 mt head and sizes from 90 mm to 110 mm remaining. And rema
* Design of treatment plant should be based on m3/hr and working hours of filter should be 22 hours.
* Pumping hours – 22 Hrs ( for raw water pumping machinery )
* –20 hrs ( for rising main from main HW to Sub HW )
* --12 to 16 hrs ( for Sub HW to Service point )

H.G.L.
y Committee (TSC)

Surge Tank Delivery Tank

 FORMULAS Revised .doc

rmulas Related to Water supply Project

Calculation of friction losses (loss of Head)

1. By Hazen-Williams Formula (Old)

§ Hf = [Q mld/((7.436 / 10^9) x C x (d^2.63)))]^1.852 … Old Formula (d= in mm)

2. By Modified Hazen-Williams Formula

Hf = 8.457713 x 10^10 x D^(-4.81) x Q mld ^1.81….. Modified formula (D in mm)

Or

hf = [L*(Q/Cr)^1.81]/994.62*D^4.81

Where Cr = 1 For New pipe & Cr=0.85 for old Pipes

Q in M^3/Sec
D = dia of Pipe in Mtr.

3. Darcy_Weisbach Formula

Hf = f(L/D)x(v^2/2g)

Where Hf = Loss of Head in Mtr.

f = Coefficient of friction value .010 to 0.020
L = Length of Pipeline in Mtr.
D = Dia of Pipe in mm
V = Velocity in m/s
g = 9.81 m /sec^2

4. Reynolds number

Re=(Dx Where Re = Reynolds number

D = Dia of Pipe in Mtr.
V = Velocity in m/s
dn = Density of water i.e. 1000 kg/m^3
n = Viscosity Coff. i.e. 8.98 x 10^-4 Kg/m.s.
If Re < 2000 Flow is Laminar
If Re > 2000 but <4000 Flow is Transition
If Re > 4000 Flow is Turbulent
 Pressure Drop (Pre Where Pd = Pressure Drop in bar
Pd = (h x p x g)/ h = head loss in Mtr.
p = water density i.e. 1000 kg/m^3
g = 9.81 m /sec^2
1 Bar = 1.0197 Kg/cm^2

Test Pressure in Mpa (Mega Pascals)

P = (2 x S x t) / D
Where
P = Test Pressure in Mpa (i.e. 10 Bar = Kg/CM^2)
S = Stress in Mpa Which is 40% of specified min. Tensile
t = Thickness of Pipe in Cm
D = Outer Dia of Pipe in Cm

----------------------------------------------------------------------------------------------------------------

Velocity from Tank

V = (2gH)^1/2 Where H = Head of water in Tank
V = Velocity of water in m/sec.
H = V^2/2g
----------------------------------------------------------------------------------------------------------------
Time taken for Empting the Tank
t =( 2 x A x (d^1/2)) /cd x a x (2g)^1/2
Where t = Time in seconds
A = Area of Tank in Sq.Mtr.
d = Depth of water in mtr.
cd = Coff. of velocity (0.75 to 0.85)
a = Area of Orific in Sq.Mtr.
g = 9.81 m/sec^2
----------------------------------------------------------------------------------------------------------------
MANNING'S FORMULA for S.I. Unit

V= 1/n * R(2/3) * S (1/2)

V = Velocity in m/sec
R = D/4 for full pipe flow else
R = Hyd. Radius R = A / P
Where
A= Wetted Area = D2/8 (Ø-sin Ø )
P = Wetted Perimeter = PI* D * Ø/ 360
S = Slope in meters y /x
n = Roughness coefficient (For CI pipe 0.011)

Area and Volume of Spherical Segments.

Area = 2πRh or π(a^2 + h^2)

Volume = 1/3 π h^2 (3R-h)

mula (d= in mm)
ed min. Tensile
 As per 80 TSC Pipe Dia and Materials
Rising Main Gravity Main
Dia in mm Head Material Dia in mm Material
From To From To
90 to 110 Up to 50 Mtr. HDPE Up to 200 PVC / HDPE
110 to 600 50 to 80 Mtr DI-K-7 200 to 450 HDPE / AC
More then 80 Mtr. DI-K-9 450 to 600 DI-K-7 - K-9
More then 600 MS More then 600 MS
Double clics on Documents to open it.
 As per 112-A TSC Pipe Dia and Materials
Rising Main
Dia in mm Head Material
From To
90 to 110 Up to 30 Mtr. UPVC 6Kg/cm2
90 to 110 Up to 50 Mtr. HDPE
Above 50 to 80 Mtr DI-K-7
to 800
100 More then 80 Mtr. DI-K-9
MS
Above 800 mm Dia Any Head (3LDPE Coating)

Gravity Main
Dia in mm
Material
From To
Up to 315 UPVC
Up to 315 HDPE/DI
(Spesific Terrain like Rocky & Saline etc)
Above 315 to 450 HDPE/DI
(Spesific Terrain like Rocky & Saline etc)

450 to 800 DI-K-7

Above 800 mm Dia MS
Double clics on Documents to open it.
 COMPERISION OF HYDRALIC DESIGN From Gautameshwar HGLR to Sakhvadar Sump under Shihor zone
Hf= f (L/D) x (v^
AVE. MAX. REQ'D AVAILA-
DAILY DAILY INNER BLE
CHAINAGE

EFF. TOTAL STATIC THICK V=

DISTANCE

Hf m/km
DEMAND DEMAND DIA. COM. MAT. INN. DIA HGL GL EFF.H
H. W. LOSS HEAD NESS Q/A
Point. DIA OF REMARKS
C OF
PIPE
m.l.d. PIPE
m.l.d. mm mm mm m m m m m m/s
P.F. 1.500 97.00 101.00
1 0 97.00 97.00 0.00 4.00 1
1740 3.110 4.665 318.88 450.00 DI 445.00 130 0.30 0.52 2.50 0.35 ###
2 1740 96.48 66.05 30.43 34.95 2
1680 3.110 4.665 318.88 450.00 DI 445.00 130 0.30 0.51 2.50 0.35 ###
3 3420 95.97 73.99 21.98 27.01 3
4794 3.010 4.515 314.94 400.00 DI 395.00 130 0.51 2.43 2.50 0.43 ###
4 8214 93.54 84.40 9.14 16.60 4

Page 28 of 77
 HYDRALIC DESIGN OF ZONE-II FOR PORBANDAR GROUP BASED ON NARMADA MAHI PIPE LINE

AVE. MAX. REQ'D AVAILA-

DETAILS OF POPULATION SERVED EFF.
CHAINAGE DAILY DAILY INNER BLE TOTAL STATIC THICK V=

DISTANCE

Hf m/km
DEMAND DEMAND DIA. COM. MAT. INN. HGL GL EFF.H

TOTAL AT
POINT
MAX ON LOSS HEAD NESS Q/A

LPCD
H. W.

SECTION
DIA

BRANCH
Point. SECTION DIA OF
C OF
PIPE
m.l.d. PIPE
m.l.d. mm mm mm m m m m m m/s
P.F. 1.500 64.07 67.07
Advana h/w 0 0 97991 64.07 34.07 30.00 33.00
1500 97991 70 6.859 10.289 430.69 450.00 DI-9 450.00 130 1.23 1.85 0.00 0.75
Sanakhla Dhar B/F 1500 0 31206 97991 62.22 31.70 30.52 35.37
8315 66785 70 4.675 7.012 372.30 400.00 DI-9 400.00 130 1.08 8.95 0.00 0.65
A' Rama Zone-I b/f 9815 0 34163 66785 53.27 14.50 38.77 52.57
100 32622 70 2.284 3.425 283.56 300.00 DI-9 300.00 130 1.16 0.12 0.00 0.56
Majiwana B/F 9915 0 2190 32622 53.16 14.60 38.56 52.47
6060 30432 70 2.130 3.195 276.17 300.00 DI-9 300.00 130 1.02 6.17 0.00 0.52
Khambhodar B/F 15975 0 3231 30432 46.98 14.90 32.09 52.18
240 27201 70 1.904 2.856 257.29 280.00 hdpe 252.90 140 1.66 0.40 13.55 0.66
Natvarnagar B/F 16215 0 947 27201 46.58 14.18 32.40 52.89
1860 26254 70 1.838 2.757 253.85 280.00 hdpe 252.90 140 1.55 2.89 13.55 0.64
Bagvadar B/F 18075 0 5443 26254 43.70 14.56 29.14 52.51
2490 20811 70 1.457 2.185 232.40 280.00 hdpe 252.90 140 1.01 2.51 13.55 0.50
Bharvada B/F 20565 0 3192 20811 41.18 15.37 25.81 51.70
3630 17619 70 1.233 1.850 218.15 250.00 hdpe 225.80 140 1.29 4.68 12.10 0.53
Simani B/F 24195 0 1076 17619 36.51 11.21 25.30 55.86
3000 16543 70 1.158 1.737 212.99 250.00 hdpe 225.80 140 1.15 3.44 12.10 0.50
Kuchhadi B/F 27195 0 10190 16543 33.07 18.74 14.33 48.33
1890 6353 70 0.445 0.667 148.05 160.00 hdpe 144.40 140 1.72 3.25 7.80 0.47
Degam 29085 0 6353 6353 29.82 20.70 9.12 46.37

Majiwana B/F 0 2190 53.16 14.60 38.56 52.47

900 2190 70 0.153 0.230 98.78 90.00 hdpe 81.10 140 3.97 3.57 4.45 0.52
Majiwana cistern 900 2190 2190 49.58 17.11 32.48 49.96

Khambhodar B/F 0 3231 46.98 14.90 32.09 52.18

120 3231 70 0.226 0.339 114.51 110.00 hdpe 99.30 140 3.04 0.37 5.35 0.51
Khabhodar cistern 120 3231 3231 46.62 14.74 31.88 52.33

Page 29 of 77
 AVE. MAX. REQ'D AVAILA-
DETAILS OF POPULATION SERVED EFF.
DAILY DAILY INNER BLE
CHAINAGE
TOTAL STATIC THICK V=

DISTANCE

Hf m/km
DEMAND DEMAND DIA. COM. MAT. INN. HGL GL EFF.H

TOTAL AT
POINT
MAX ON LOSS HEAD NESS Q/A

LPCD
H. W.

SECTION
DIA

BRANCH
Point. SECTION DIA OF
C OF
PIPE
m.l.d. PIPE
m.l.d. mm mm mm m m m m m m/s
Natvarnagar B/F 0 947 46.58 14.18 32.40 52.89
2181 947 70 0.066 0.099 71.83 90.00 hdpe 81.10 140 0.84 1.83 4.45 0.22
Natvar cistern 2181 947 947 44.75 16.49 28.26 50.58

Bagvadar B/F 0 3248 5443 43.70 14.56 29.14 52.51

1200 2195 70 0.154 0.230 98.86 90.00 hdpe 81.10 140 3.99 4.79 4.45 0.52
vachhoda 1200 942 2195 38.91 21.41 17.50 45.66
3966 1253 70 0.088 0.132 79.89 90.00 hdpe 81.10 140 1.41 5.60 4.45 0.29
beran cistern 5166 1253 1253 33.31 15.67 17.64 51.40

Bharvada B/F 0 3192 41.18 15.37 25.81 51.70

120 3192 70 0.223 0.335 113.98 110.00 hdpe 99.30 140 2.98 0.36 5.35 0.50
Bharvada cistern 120 3192 3192 40.83 15.17 25.66 51.90

Simani B/F 0 1076 36.51 11.21 25.30 55.86

20 1076 70 0.075 0.113 75.40 90.00 hdpe 81.10 140 1.07 0.02 4.45 0.25
simani cistern 20 1076 1076 36.49 12.00 24.49 55.07

Kuchhadi B/F 0 10190 33.07 18.74 14.33 48.33

4950 10190 70 0.713 1.070 177.17 200.00 hdpe 180.60 140 1.39 6.87 9.70 0.48
Rinavada cistern 4950 1211 10190 26.20 12.58 13.62 54.49
1635 8979 70 0.629 0.943 168.85 180.00 hdpe 162.50 140 1.84 3.00 8.75 0.53
Shrinagar B/F 6585 1797 8979 23.20 12.92 10.28 54.15

Rinavada cistern 4950 1211 8393 26.20 12.58 13.62 54.49

6555 7182 70 0.503 0.754 155.11 180.00 hdpe 162.50 140 1.21 7.96 8.75 0.42
Kuchhadi ESR 11505 7182 7182 18.25 3.26 14.99 63.81

Page 30 of 77
BANDAR GROUP BASED ON NARMADA MAHI PIPE LINE
Darcy --->

REMARKS

Advana h/w

Sanakhla Dhar B/F

A' Rama Zone-I b/f

Majiwana B/F

Khambhodar B/F

Natvarnagar B/F

Bagvadar B/F

Bharvada B/F

Simani B/F

Kuchhadi B/F

Degam

Majiwana B/F

Majiwana cistern

Khambhodar B/F

Khabhodar cistern

Page 31 of 77
 REMARKS

Natvarnagar B/F

Natvar cistern

Bagvadar B/F

vachhoda

beran cistern

Bharvada B/F

Bharvada cistern

Simani B/F

simani cistern

Kuchhadi B/F

Rinavada cistern

Shrinagar B/F

Rinavada cistern

Kuchhadi ESR

Page 32 of 77
 Flow Calculation as per Hazen-Williams Formula (Assumming Hf/1000 Mt.
Given Data Assumed Given Calculated Dat
Point Chainage Distance Inn. Dia 'C' Value Head Total Head H.G.L G.L. Eff. Head
loss/Km loss

A 0 30.00 12.00 18.00

5000 200 120 1.67 8.33
B 5000 21.67 9.00 12.67
4000 150 120 1.67 6.67
C 9000 15.00 10.00 5.00

B 0 21.67 9.00 12.67

3000 100 120 2.89 8.67
D 3000 13.00 8.00 5.00

120 0.0083333
mming Hf/1000 Mt.)
Calculated Data
Velocity Quantam
m/sec in MLD
Hazen-Williams
V = 4.567 x 10^-3 x C xD^0.63 x S^0.54
0.4878199 1.3241101

0.4069566 0.6213485

0.4242354 0.28788

0.0333333
 Flow Calculation as per Modified Mannings Formula (Assumming Hf/1000 M
Given Data Assumed Given Calculated Dat
Point Chainage Distance Inn. Dia 'C' Value Head Total Head H.G.L G.L. Eff. Head
loss/Km loss

A 0 30.00 12.00 18.00

5000 200 120 1.67 8.33
B 5000 21.67 9.00 12.67
4000 150 120 1.67 6.67
C 9000 15.00 10.00 5.00

B 0 21.67 9.00 12.67

3000 100 120 2.89 8.67
D 3000 13.00 8.00 5.00
umming Hf/1000 Mt.)
Calculated Data V= 3.968 x 10^-3 x d^(2/3) x S^(1/2)
Velocity Quantam in n
m/sec MLD
Where
v= Velocity in MPS
0.5036436 1.36706127 S = Slopeof Hyd Gradient
d= Dia in mm
0.4157487 0.63477237 n= Manning Coffient of Roughnee 0.011

0.7917378 0.53726184
DI /CI = 0.011
Plastic = 0.011
Steel = 0.011
 DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN

From: Jaspur To Shela Input Data for Pipe

Dia of Th. Of pipe in Inside C.C. C" value of Cost of pipe

pipe(mm) (mm) Lining in Gunniting pipe (Rs.)
mm.
1 Water requirement 799 6 10.0 25 130 9709.00
Year Discharge 898 7 10.0 25 130 11912.00
Initial 2012 61.94 MLD 998 7 10.0 25 130 14252.00
intermediate 2027 99.92 MLD 1049 7 12.5 25 130 14957.00
Ultimate 2042 125.51 MLD 1199 8 12.5 25 130 18971.00
1397 8 12.5 25 130 26514.00
2 Length of Pumping main 23127 meter
3 Static head including residual head 9.40 meter
4 Design Period 30 Years
5 Combined efficiency of Pumping set 75 %
6 Cost of Pumping Unit Rs. 20000 Per KW
7 Interest rate 12 %
8 Life of electrical motor & Pump 15 Years
9 Energy charges 5 Rs.per unit
10 Type of Pipe (M.S.,
11 Hours of Pumping 22 Hours
12 Stand by KW 1st Stage 100.00% %
13 Stand by KW 2nd Stage 50.00% %

Solution
1st 15 year 2nd15 years
1) Discharge at installation MLD 61.94 99.92 Mld
2) Discharge at the end of 15 years 99.92 125.51 Mld
3) Average discharge (MLD) 80.93 112.715 Mld
4) Hours of pumping for discharge at the end of 15 years 22 22 hrs
5) Average hours for pumping for average discharge 17.82 19.76 Mld
Discharge in pumping hours 109.00 136.92 Mld
6) KW required 16.49 H1 20.72 H2
7) Annual cost of electrical energy 32542.88 KW1 36080.65 KW2
= 536687.953 H1 747422.41467 H2
Table1 showing velocity and loss of head for diff pipe size

Sr no Pipe size in Frictional head loss per Velocity in m/sec 1st stage flow 2nd stage flow
mm 1000 meter
1st stage 2nd stage 1st stage flow 2nd stage Frictional loss Other lossses Total losses Frictional Other lossses Total losses
flow
109.00 flow
136.92 flow (in mt.) H1 including
10% 9.4 loss (in mt.) H1 including
10% 9.4
static head static head
MLD MLD (in mt.) of friction loss (in mt.) (in mt.) of friction loss (in mt.)
1 799 5.96 9.08 2.52 3.16 137.72 13.77 160.89 210.08 21.01 240.49
2 898 3.37 5.14 1.99 2.50 77.97 7.80 95.17 118.94 11.89 140.23
3 998 2.01 3.07 1.61 2.02 46.53 4.65 60.59 70.98 7.10 87.48
4 1049 1.58 2.41 1.46 1.83 36.51 3.65 49.56 55.69 5.57 70.66
5 1199 0.82 1.26 1.12 1.40 19.08 1.91 30.38 29.10 2.91 41.41
6 1397 0.39 0.60 0.82 1.03 9.06 0.91 19.37 13.82 1.38 24.60

D:Manoj\739903084.xlsx
 TABLE 2 SHOWING KILOWATTS REQUIRED AND COST OF PUMP SETS FOR DIFFERENT PIPE
SIZES
Sr no Pipe size in 1st stage flow 2nd stage flow
mm H1 total Kw required Cost of Pump H2 total Kw required Cost of Pump
head loss (in with stand by ( Rs. In head loss with stand by ( Rs.
m) thousand) (in m) In thousand)

1 799 160.89 5306.85 106137.08 240.49 7472.70 149454

2 898 95.17 3138.97 62779.34 140.23 4357.36 87147
3 998.4 60.59 1998.33 39966.64 87.48 2718.22 54364
4 1049.4 49.56 1634.60 32691.91 70.66 2195.52 43910
5 1199 30.38 1002.16 20043.27 41.41 1286.69 25734
6 1397 19.37 638.82 12776.39 24.60 764.55 15291

TABLE 3 SHOWING COMPARATIVE STATEMENT OF OVER ALL COST STRUCTURE OF PUMPING MAIN FOR DIFF. PIPE SIZES

Sr no Pipe size in Total head in (m) Cost of Cost of Annual cost of Energy Total Cost of Annual cost of Energy Initial capital Grand total of
mm Pipeline of Pump energy charges capitalized Pump energy charges investment for capitalized
length mts. charges capitalized cost charges capitalized pumpset & cost for years
1st stage 2nd stage 23127 annual electrical 30
1 799 161 240 224540 106137 86350 588118 918795 149454 179746 1224226 charges
250966 1169761
2 898 95 140 275489 62779 51076 347872 686140 87147 104811 713854 146340 832480
3 998 61 87 329606 39967 32516 221462 591035 54364 65383 445315 91290 682324
4 1049 50 71 345911 32692 26597 181149 559751 43910 52810 359682 73735 633486
5 1199 30 41 438742 20043 16307 111065 569850 25734 30950 210796 43213 613063
6 1397 19 25 613189 12776 10395 70799 696764 15291 18390 125252 25677 722441

Table 3 shows that the most economical size of Main is 1199 mm costing Capitalised Rs. 613063186.8
But velocity for 2nd stage of this 1.40 grater than 1.2 Hence provide mm Dia

DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN Pipe size in mm

1.5E+6
Total Cost

1169761
1.0E+6
832480 722441
682324 633486 613063
500.0E+3

0.0E+0
799 898 998 1049 1199 1397

Pipe Dia in mm

D:Manoj\739903084.xlsx
 GUJARAT WATER SUPPLY & SEWERAGE BOARD

Name of Project :-

STATEMENT No.

DESIGN OF PUMPING MACHINARY AT ________________________

1 Total requirement of water (Intermediate) :- 1.00 MLD

2 Hours of pumping :- 16 Hours

3 Rate of pumping in Lit Per Hour :- 62500 Lit/hour

Rate of pumping in Lit Per Minute :- 1042 Lit/min

Rate of pumping in Lit Per Second (LPS) :- 17 Lit/sec

4 Lowest suction level at Source :- 132.00 Mt.R.L

5 Full supply level at Destination :- 168.00 Mt.R.L

6 Static Head :- 36.00 Mt.

7 Frictional losses :- 11.02 Mt.

150 mm dia DI pipe 1500 Mt.long

130 C value & for 1.50 MLD

8 Other losses due bends etc. @ 10 % of Friction losses :- 1.10 Mt.

9 Residual head :- 5.00 Mt.

10 Total Head for Pump :- 53.12 Mt.

Say :- 54.00 Mt.
11 Now HP required ===========> W x H / 75 (Where W in LPS ) :- 12.24 HP

BHP required at efficiency ==> 80% :- 15.30 HP

Overload ====> 15% for 15 to 75 BKW … 10% above 75
15% 16.83 HP
BKW
12 Now BHP required incl. over load etc. Say ====> :- 17.00 HP

13 Nos, of working Pump sets at a Time 1

14 Hence it is proposed to provide working sets => 1 17.00 HP

of
15 And standby sets ====> 1 12.68 KW

16 Type of Machinery Proposed ==> SCF Pump

:- 17.00 Lit/sec
17 Capable of discharging ====>
:- 61.2 M^3/hr

18 Against total head ====> :- 54 Mt.

DEPUTY EXECUTIVE ENGINEER

P. H. S. SUB DIVISION
 Orifice Cal

ORIFICE PLATE SIZING FOR LIQUID FLOW

Tung and Mikasinovic, Chemical Engineering, Dec 12, 1983 p 69

K vs beta correlation by JNS

Find orifice size Find pressure drop

Input Data
Flow rate 1 LPS 15.8503725 USgpm
Fluid SG 1 1 Fluid SG
Pipe ID 350 mm 13.7795276 in
Press. drop 15 Mtr. 21.33501 psi
Result
Orifice dia 12.5019138 mm 0.492 in

Calcs Vel mps 0.034 fps

Density kg/m^3 62.40 pcf
Press drop Mtr. 3072.24144 psf
K 2740910 k
beta 0.036 Press drop

http://www.tasonline.co.za/toolbox/pipe/velorif.htm

Page 41
http://www.tasonline.co.za/toolbox/pipe/velorif.htm
 Orifice LIQUID

ORIFICE PLATE SIZING FOR LIQUID FLOW

Tung and Mikasinovic, Chemical Engineering, Dec 12, 1983 p 69

K vs beta correlation by JNS

Find orifice size Find pressure drop

Input Data
Flow rate USgpm 15 Flow rate USgpm 15
Fluid SG 1 Fluid SG 1
Pipe ID in 1.5 Pipe ID in 1.5
Press. drop psi 32 Orifice dia in 0.375
Result
Orifice dia in 0.374 Press. drop psi 32

Calcs Vel fps 2.716 Vel fps 2.716

Density pcf 62.40 Density pcf 62.40
Press drop psf 4608 beta 0.250
K 645 k 639
beta 0.249 Press drop psf 4566

Page 43
 DESIGN OF ORIFICE
Name of Industry:

Q=AxV where: - Q = M3/sec.

A = Area of Orifice in M2
V = Velocity in M/sec

Consideration: -
Head available at tapping is Avg. H. considered.
as per actual

Name of Consumer:- Temple

Demand = 30000 K.L./Month

= 1.000 MLD 1.00
= 1 MLD Say
= 1000000 lit/day

ù 1000000 = 83.333 M3/hr.

12 hours x 1000

= 83.33 = 0.023148 M3/sec

3600

Now: - V= 0.6 2 gh (where g = 9.81 )

V= 0.6 2x 9.81 x 60.0 H = 60.0 M

V= 20.59 M/sec

ù A= Q 0.023148
V 20.59
A= 0.001124 M2

A = Л/4 x d2

d2 = Ax4

= 0.00112 x 4
3.14
 = 0.00143

ù d= 0.00143

d= 0.0378 M

i.e. 37.84 mm dia

Say 90 mm dia size PVC pipe.
40000 30 1200000
 Pipe from To Length MLD Hours Design MLD Dia - mm C' Head losses
Per 1 Km
incl. 10%
Dharoi Intake Gola WTP 48185 59.94 20 71.928 800 130 3.02
Dharoi Intake Gola WTP 48185 59.94 20 71.928 900 130 1.70
Dharoi Intake Gola WTP 48185 59.94 20 71.928 1000 130 1.02

Dharoi Intake Gola WTP 48185 72.29 20 86.748 800 130 4.27
Dharoi Intake Gola WTP 48185 72.29 20 86.748 900 130 2.40
Dharoi Intake Gola WTP 48185 72.29 20 86.748 1000 130 1.44
 Static Head 109 Mtr
Head losses Total Head Velocity
For Total
length
145.28 254.28 1.66
81.86 190.86 1.31
49.00 158.00 1.06

205.53 314.53 2.00

115.81 224.81 1.58
69.32 178.32 1.28
 Velocity Calculation for Seven Reg.WSS
Pipe from To Exist/Propo Length LPS MLD Inner Dia Velocity
1 2 Proposed 3000 27.312 2.359757 231.9 0.65
2 3 Exist 1500 19.331 1.670198 200 0.62
3 4 Exist 1500 18.345 1.585008 200 0.58
4 5 Proposed 3500 7.439 0.64273 129.7 0.56
5 6 Proposed 3500 5.87 0.507168 129.7 0.44
2 8 Exist 4000 7.179 0.620266 148.4 0.42
8 9 Exist 1000 3.183 0.275011 102 0.39
3 10 Exist 1200 0.985 0.085104 83.2 0.18
4 11 Exist 3000 0.234 0.020218 83.2 0.04
5 14 Exist 1500 1.569 0.135562 83.2 0.29
4 12 Exist 3000 5.19 0.448416 148.4 0.30
12 13 Exist 4000 4.061 0.35087 148.4 0.23
13 15 Proposed 1500 2.621 0.226454 102 0.32
15 7 Proposed 1200 2.424 0.209434 83.2 0.45
 Velocity Calculation for Vanaj Reg.WSS
Pipe from To Exist/Propo LPS MLD
Proposed 2 0.1728
Proposed 1 0.0864
Proposed 1 0.0864
Exist 1 0.0864
Proposed 1 0.0864
Proposed 1 0.0864
Proposed 1 0.0864

Red cell for Input

n for Vanaj Reg.WSS
Hours Design MLD Inner Dia Velocity
8 0.5184 300 0.08
8 0.2592 450 0.02
8 0.2592 250 0.06
8 0.2592 200 0.10
8 0.2592 600 0.01
8 0.2592 400 0.02
8 0.2592 300 0.04 10.39 15.585
 Hf = f*l*v^2/2*g*D i. e. v=((Hf * 2 * g *D)/(f * l)) ^.5
Red cells are Inputs

Dia in mm Area in P in Length Rise in Mt. Fall in Mt. Coff.fric Velo. Qty. LPM
Sq.Mt kg/cm^2
90 0.0063585 1.5 200 0 0 0.015 2.9713633 1133.6048

Reynolds number is unit less

Re=(DxVxdn)/n Where Re = Reynolds number
D = Dia of Pipe in Mtr.
V = Velocity in m/s
dn = Density of water i.e. 1000 kg/m^3
n = Viscosity Coff. i.e. 8.98 x 10^-4 Kg/m.s.
If Re < 2000 Flow is Laminar
If Re > 2000 but <4000 Flow is Transition
If Re > 4000 Flow is Turbulent
 Supp. MLD Reynold Flow type
Hours No
12 0.816 297798 Turbulent
.
m x m/s x kg/m^3 267476
kg/ms

x 10^-4 Kg/m.s.
 Considering following Values
Rate of W.S. 70 LPCD
No. of Persons per House 5 Persons
Velocity 0.5 m/sec
Daily Req. Supply Hours 6 Hours
Nos. of incl. peak Qty in Area in
House factor M^3/Sec mm^2 Inner Dia in mm
1 1400 1.62037E-05 32.4074074 6.42520984389604
2 2800 3.24074E-05 64.8148148 9.0866189023309
3 4200 4.86111E-05 97.2222222 11.1287898989196
4 5600 6.48148E-05 129.62963 12.8504196877921
5 7000 8.10185E-05 162.037037 14.3672059806524
6 8400 9.72222E-05 194.444444 15.7384856078529
7 9800 0.00011343 226.851852 16.9995073683531
8 11200 0.00012963 259.259259 18.1732378046618
9 12600 0.00014583 291.666667 19.2756295316881
255 357000 0.00413194 8263.88889 102.602373228962

350 1.21528E-05 4.13194444444444

 WATER HAMMER CALCULATION (Red cells for Input Data)
Dia in mm Dia in Mtr. Ultimate Hours of Material Modu. of Thik. In Tk. In Mt. Velocity in
water Req. Pumping Elasticity mm m/sec
in MLD (Em)

300 0.3 3.22 16 D.I. 1.7E+10 7.2 0.0072 0.791 0.791

Hamx=> aVo/g => Where a=1425/(1+Kd/Emt)^1/2

a = 1425/(1+kd/Emt)^1/2
a = 1160.6663 m/s Where a = Velocity of pressurewave travel in m/sec.
a = 4178.3988 Kmph k = Bulk Modules of water=2.07 x 10^8 Kg/m^2
d = Dia im Meter
Em= Modulus of elesticity of pipe material in Kg/m^2
Hamx=> aVo/g => t = wall thickness of pipe in Mtr.
Hamx=> 93.665853 Mtr. 1425 = Velocity of sound in Water in m/sec

Maximum Head (Pressure) generate due to Surge = 93.67 Mtr.

 WATER HAMMER CALCULATION
Dia in mm Dia in Mtr. Ultimate Hours of Material Modu. of Thik. In mm Tk. In Mt. Velocity in
water Req. Pumping Elestitcity m/sec
in MLD (Em)

600 0.6 10.000 20 R.C.C. 3.1E+09 9 0.009 0.491 0.491

Hamx=> aVo/g => Where a=1425/(1+Kd/Emt)^1/2 Where a = Velocity of pressurewave travel in m/sec.
a = 1425/(1+kd/Emt)^1/2 k = Bulk Modules of water=2.07 x 10^8 Kg/m^2
a = 610.31263 610 m/s d = Dia im Meter
a = 2197.1255 2197 Kmph Em= Modulus of elesticity of pipe material in Kg/m^2
t = wall thickness of pipe in Mtr.
1425 = Velocity of sound in Water in m/sec
Hamx=> aVo/g => K=> 207000000
Hamx=> 30.591473 Mtr.

Value of Modu. of Elestitcity (Em) for Diff. materials

Material Em (Kg/m^2)
A.C 3E+09
C.I. 7.5E+09
Concrete 280000000
D.I. 1.7E+10
P.C. 3.5E+09
Polythene-Hard 90000000
Polythene-Soft 12000000
PVC 300000000
R.C.C. 3.1E+09
Steel 2.1E+10
Wrought Iron 1.8E+10
Input Data:-
Total Head on Pipeline. => 174 Mtr.
Daimeter of Pipeline . => 1318 mm
Thichness of Pipe. => 9 mm
To find a thickness of M.S. Pipe
1 Considerat 1 Fe 410 is adopted.
2 Corrossion factor considered
3 Pipe to be used in Rising Main
4 Minimum yield stress=235 Mpa=2396.33 Kg/cm2
5 Outer diameter inmm.
2 Equation 2*S*T
P=
D
Where
P .= Hydraulic Test Pressure mpa OR Twise of Working Pressure in Kg/cm2
D .= Specified outside pipe dia in mm.
T .= Specific thickness of the tube in mm.
S .= Stress 60 % of the specified minimum yield stress in Mpa. The maximum tes
pressure to be limlted to 5 Mpa where ever applicable.(IS-3589 Pg.No. 4)
S .= 1437.6
P .= 17.40
D .= 1318
T .= Specific thickness of the tube in mm.
2*S .= 2875.20
P*D
Now T .=
2*S
22933.2
Now T .=
2875.20
T .= 7.98
(i) However as per IS 3589 minimum preferable thickness is 4 mm without corrossion effect . After
corrossion thickness
.= of 1.5 mm. total +
7.976 comes to
.= 9.476
(ii) This pipe is laid on outfield where electric welding is only to be restored.For electric welding minimum
sheet is 5 mm. Hence adopted mext commercially available thickness
.= 10.000 mm.
Now Chec D/T=<150
1318
.=
10
.= 131.80 Hence O.K.
 Optional
To find a thickness of M.S. Pipe
opted.
factor considered
sed in Rising Main
ield stress=235 Mpa=2396.33 Kg/cm2
eter inmm.
2*S*T
D

draulic Test Pressure mpa OR Twise of Working Pressure in Kg/cm2

cified outside pipe dia in mm.
cific thickness of the tube in mm.
ss 60 % of the specified minimum yield stress in Mpa. The maximum test
ssure to be limlted to 5 Mpa where ever applicable.(IS-3589 Pg.No. 4)
Kg/cm2
40
8
cific thickness of the tube in mm.
5.20
P*D
2*S
22933.2
2875.20
7.98
mum preferable thickness is 4 mm without corrossion effect . After adding
otal comes to1.5
mm.
re electric welding is only to be restored.For electric welding minimum size of
nce adopted mext commercially available thickness
Input Data:-
Total Head on Pipeline. => 174 Mtr.
Daimeter of Pipeline . => 1318 mm
Thichness of Pipe. => 9 mm Optional

To find a thickness of M.S. Pipe

1 Consideration 1 Fe 410 is adopted.

2 Corrossion factor considered
3 Pipe to be used in Gravity main
4 Minimum yield stress=235 Mpa=2396.33 Kg/cm2
5 Outer diameter is in mm.
2 Equation PxD
t=
(2xaxfxc)+P
Where
P .= Internal pressure=static water head+Friction losses +water
D .= hammer
Diameterpressurter
in cm. in kg/cm2
a .= Design factor
f .= Yield stress kg/cm2
c .= welding efficiency
P .= 17.40 kg/cm2
D .= 131.8 cm.
a .= 0.6 For working pressure = 60 % As per IS 5822
f .= 2396.33 Kg/cm2
c .= 0.8 %
3 Thickness of 2293.32 (P X D )
=
pipe 2317.88 (2xaxfxc)+P
Thickness of
= 0.989 Cm.
pipe M.S.Pipe
= 9.894 mm.
(i) However as per IS 3589 minimum preferable thickness is 4 mm without corrossion effect . After
adding corrossion thickness
= of 1.5 mm. total
9.894 + comes
1.5 to
= 11.394 mm. (Includind 1.5 mm corrossion effect )
(ii) This pipe is laid on outfield where electric welding is only to be restored. For electric welding
minimum size of sheetHence
is 5 mm.
adopted next commercially available thickness
= 12.00 mm.
Now Check D/T=<150
for Ovality = 1318
12
= 109.83 Hence O.K.
 Calculation for computing the Capacity of Balancing Reservoir Red Font For Input
In Flow 1 Hours => 22 In Flow 1 from => Filter 42.69 M.L.D Peak Factor => 1.09090909091
In Flow 2 Hours => 16 In Flow 2 from => Bore 0 M.L.D Peak Factor => 1.5

Out Flow 1 Hours => 16 Out Flow 1 (Supply to) => H/w 1 21.345 M.L.D Peak Factor => 1.5
Out Flow 2 Hours => 16 Out Flow 2 (Supply to ) => H/w 2 21.345 M.L.D Peak Factor => 1.5
Time In Flow 1 In Flow 2 Cummulat Out Flow 1 Out Flow 2 Cummulative Cummulative
Inflow Out Flow Surplus or
From To Yes =1 Hourly Yes =1 Hourly Yes =1 Hourly Yes = 1 Hourly (Suuply) Deficit

5.00 6.00 1 1940454.545 1 0 1940454.5 0 0 0.00 1940454.55

6.00 7.00 1 1940454.545 1 0 3880909.1 0 1 1334062.5 1334062.50 2546846.59
7.00 8.00 1 1940454.545 1 0 5821363.6 1 1334062.5 1 1334062.5 4002187.50 1819176.14
8.00 9.00 1 1940454.545 1 0 7761818.2 1 1334062.5 1 1334062.5 6670312.50 1091505.68
9.00 10.00 1 1940454.545 1 0 9702272.7 1 1334062.5 1 1334062.5 9338437.50 363835.23
10.00 11.00 1 1940454.545 1 0 11642727 1 1334062.5 1 1334062.5 12006562.50 -363835.23
11.00 12.00 1 1940454.545 1 0 13583182 1 1334062.5 1 1334062.5 14674687.50 -1091505.68
12.00 13.00 1 1940454.545 1 0 15523636 1 1334062.5 1 1334062.5 17342812.50 -1819176.14
13.00 14.00 1 1940454.545 1 0 17464091 1 1334062.5 1 1334062.5 20010937.50 -2546846.59
14.00 15.00 1 1940454.545 1 0 19404545 0 0 0 0 20010937.50 -606392.05
15.00 16.00 1 1940454.545 1 0 21345000 0 0 0 0 20010937.50 1334062.50
16.00 17.00 1 1940454.545 1 0 23285455 1 1334062.5 1 1334062.5 22679062.50 606392.05
17.00 18.00 1 1940454.545 1 0 25225909 1 1334062.5 1 1334062.5 25347187.50 -121278.41
18.00 19.00 1 1940454.545 1 0 27166364 1 1334062.5 1 1334062.5 28015312.50 -848948.86
19.00 20.00 1 1940454.545 1 0 29106818 1 1334062.5 1 1334062.5 30683437.50 -1576619.32
20.00 21.00 1 1940454.545 1 0 31047273 1 1334062.5 1 1334062.5 33351562.50 -2304289.77
21.00 22.00 1 1940454.545 0 32987727 1 1334062.5 1 1334062.5 36019687.50 -3031960.23
22.00 23.00 1 1940454.545 0 34928182 1 1334062.5 1 1334062.5 38687812.50 -3759630.68
23.00 24.00 1 1940454.545 0 36868636 1 1334062.5 1 1334062.5 41355937.50 -4487301.14
24.00 1.00 1 1940454.545 0 38809091 1 1334062.5 1 1334062.5 44024062.50 -5214971.59
1.00 2.00 1 1940454.545 0 40749545 0 0 44024062.50 -3274517.05
2.00 3.00 1 1940454.545 0 42690000 0 0 44024062.50 -1334062.50
3.00 4.00 0 0 42690000 0 0 44024062.50 -1334062.50
4.00 5.00 0 0 42690000 0 0 44024062.50 -1334062.50
MLD---> 22 42.69 16 0 Hours---> 16 21.345 17 22.6790625 <-----MLD
Max. Cumulative Surplus => 2546846.59
Max. Cumulative Deficit => 5214971.59
Capacity of Reservoir => 7761818.18
Say Cap. In Lacs Lit.=> 78.00
i.e. % of Total Demand -->>> 18.27%
ESR As per Norms ( 1/3 of 50%) 71.50
Capa =
SUMP As per Norms ( 2/3 of 50%) 142.50
Capa =
 DIMENSION TABLE: HDPE PIPES AS PER IS: 4984 - PE 80
Pipe Toler. Min and Max wall thickness for HDPE Pipes in mm
PN 2.5 PN 4 PN 6 PN 8 PN 10 PN 12.5 PN 16
OD on OD
Min Max Min Max Min Max Min Max Min Max Min Max Min. Max.
Min
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20 0.30 2.30 2.80 2.80 3.30
25 0.30 2.30 2.80 2.80 3.30 3.50 4.10
32 0.30 2.40 2.90 3.00 3.50 3.60 4.20 4.50 5.20
40 0.40 2.30 2.80 3.00 3.50 3.70 4.30 4.50 5.20 5.60 6.40
50 0.50 2.30 2.80 2.90 3.40 3.80 4.40 4.60 5.30 5.60 6.40 6.90 7.80
63 0.60 2.50 3.00 3.60 4.20 4.70 5.40 5.80 6.60 7.00 7.90 8.70 9.80
75 0.70 2.90 3.40 4.30 5.00 5.60 6.40 6.90 7.80 8.40 9.50 10.40 11.70
90 0.90 2.30 2.80 3.50 4.10 5.10 5.90 6.70 7.60 8.20 9.30 10.00 11.20 12.50 14.00
110 1.00 2.70 3.20 4.30 5.00 6.30 7.20 8.20 9.30 10.00 11.20 12.30 13.80 15.20 17.00
125 1.20 3.10 3.70 4.90 5.60 7.10 8.10 9.30 10.50 11.40 12.80 13.90 15.50 17.30 19.30
140 1.30 3.50 4.10 5.40 6.20 8.00 9.00 10.40 11.70 12.80 14.30 15.60 17.40 19.40 21.60
160 1.50 4.00 4.60 6.20 7.10 9.10 10.30 11.90 13.30 14.60 16.30 17.80 19.80 22.10 24.60
180 1.70 4.40 5.10 7.00 7.90 10.20 11.50 13.40 15.00 16.40 18.30 20.00 22.20 24.90 27.60
200 1.80 4.90 5.60 7.70 8.70 11.40 12.80 14.90 16.60 18.20 20.30 22.30 24.80 27.60 30.60
225 2.10 5.50 6.30 8.70 9.80 12.80 14.30 16.70 18.60 20.50 22.80 25.00 27.70 31.10 34.50
250 2.30 6.10 7.00 9.70 10.90 14.20 15.90 18.60 20.70 22.80 25.30 27.80 30.80 34.50 38.20
280 2.60 6.90 7.80 10.80 12.10 15.90 17.70 20.80 23.10 25.50 28.30 31.20 34.60 38.70 42.80
315 2.90 7.70 8.70 12.20 13.70 17.90 19.90 23.40 26.00 28.70 31.80 35.00 38.70 43.50 48.10
355 3.20 8.70 9.80 13.70 15.30 20.10 22.40 26.30 29.20 32.30 35.80 39.50 43.70 49.00 54.10
400 3.60 9.80 11.50 15.40 18.00 22.70 26.40 29.70 34.40 36.40 42.10 44.50 51.40 55.20 63.70
450 4.10 11.00 12.90 17.40 20.30 25.50 29.60 33.40 38.70 41.00 47.40 50.00 57.70
500 4.50 12.20 14.30 19.30 22.40 28.40 32.90 37.10 42.90 45.50 52.60 55.60 64.20
560 5.10 13.70 16.00 21.60 25.10 31.70 36.70 41.50 48.00 51.00 58.90
630 5.70 15.40 18.00 24.30 28.20 35.70 41.30 46.70 54.00 57.30 66.10
710 6.40 17.40 20.30 27.40 31.80 40.20 46.50 52.60 60.70
800 7.20 19.60 22.80 30.80 35.70 45.30 52.30
900 8.10 22.00 25.50 34.70 40.20 51.00 58.90
1000 9.00 24.40 28.30 38.50 44.50 56.70 65.50
 DIMENSION TABLE: HDPE PIPES AS PER IS: 4984 - PE 100
Pipe Toler. Min and Max wall thickness for HDPE Pipes in mm
PN 2.5 PN 4 PN 6 PN 8 PN 10
OD on OD Inner Inner Inner
Min Max Min Max Min Max Min Max Min Max
Min Dia Dia Dia
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20 0.30
25 0.30
32 0.30 2.40 2.90 26.70
40 0.40 2.40 2.90 34.70 3.00 3.50 33.50
50 0.50 2.30 2.80 44.90 3.00 3.50 43.50 3.70 4.30 42.00
63 0.60 2.90 3.40 56.70 3.80 4.40 54.80 4.70 5.40 52.90
75 0.70 3.50 4.10 67.40 4.50 5.20 65.30 5.60 6.40 63.00
90 0.90 4.10 4.80 81.10 5.40 6.20 78.40 6.70 7.60 75.70
110 1.00 5.00 5.70 99.30 6.60 7.50 95.90 8.10 9.20 92.70
125 1.20 5.70 6.50 112.80 7.50 8.50 109.00 9.20 10.40 105.40
140 1.30 6.40 7.30 126.30 8.40 9.50 122.10 10.30 11.60 118.10
160 1.50 7.30 8.30 144.40 9.60 10.80 139.60 11.80 13.20 135.00
180 1.70 8.20 9.30 162.50 10.80 12.10 157.10 13.30 14.90 151.80
200 1.80 9.10 10.30 180.60 12.00 13.40 174.60 14.80 16.50 168.70
225 2.10 10.30 11.60 203.10 13.50 15.10 196.40 16.60 18.50 189.90
250 2.30 11.40 12.80 225.80 15.00 16.70 218.30 18.40 20.50 211.10
280 2.60 12.80 14.30 252.90 16.80 18.70 244.50 20.60 22.90 236.50
315 2.90 14.40 16.10 284.50 18.90 21.00 275.10 23.20 25.60 266.20
355 3.20 16.20 18.10 320.70 21.20 23.60 310.20 26.20 29.10 299.70
400 3.60 18.20 21.20 360.60 23.90 27.70 348.40 29.50 34.20 336.30
450 4.10 20.50 23.80 405.70 26.90 31.20 391.90 33.10 38.30 378.60
500 4.50 22.80 26.50 450.70 29.90 34.60 435.50 36.80 42.60 420.60
560 5.10 25.50 29.60 504.90 33.50 38.80 487.70 41.20 47.60 471.20
630 5.70 28.70 33.30 568.00 37.70 43.60 548.70 46.40 53.50 530.10
710 6.40 32.30 37.40 640.30 42.40 49.00 618.60 52.30 60.40 597.30
800 7.20 36.40 42.10 721.50 47.80 55.20 697.00 58.90 68.00 673.10
900 8.10 41.00 47.40 811.60 53.80 62.10 784.10
1000 9.00 45.50 52.60 901.90
 PN 12.5 PN 16
Min Max Min. Max.
(mm) (mm) (mm) (mm)
2.30 2.80
2.30 2.80 2.90 3.40
2.90 3.40 3.70 4.30
3.70 4.30 4.60 5.30
4.60 5.30 5.70 6.50
5.80 6.50 7.10 8.10
6.80 7.70 8.50 9.60
8.20 9.30 10.20 11.50
10.00 11.20 12.40 13.90
11.30 12.70 14.10 15.80
12.70 14.20 15.80 17.60
14.50 16.20 18.10 20.20
16.30 18.20 20.30 22.60
18.10 20.20 22.60 25.10
20.40 22.70 25.40 28.20
22.60 25.10 28.20 31.30 12.10 24.2 225.8
25.30 28.10 31.60 35.00 13.55 27.1 252.9
28.50 31.60 35.50 39.30 15.25 30.5 284.5
32.10 35.60 40.00 44.20
36.20 41.90 45.10 52.10
40.70 47.10 50.70 58.70
45.20 52.20 56.40 65.10
50.60 58.40
56.90 65.70
4.3 The wall thickness of pipe ‘e’ in mm shall be calculated as a function of the nominal diameter by the foll
equation with minimum of 5 mm for K=7, 6mm forK=8 and 7mm for K=12.

e = K (0.5 + 0.001 Dn) Suppose for DI K-9 and 800 mm Dia D I Pipe
where wall thickness = 9*(.5+.8)
e = wall thickness in mm, 11.7 mm
DN = the nominal diameter in mm, and
K = the whole number coefficient.
e nominal diameter by the following

nd 800 mm Dia D I Pipe

The mass (weight) per metre run of pipes can be worked out as under (ref : IS3589 : 2001)
M = ( OD - T ) x T x 0.0246615
M = mass of the pipe kg/meter, OD = outside of tube diameter in mm, T = thickness of tube in mm

Sr. OD T Wt. kg/Rmt 7850

1 168.3 4 16.21 16.21
2 168.3 4.5 18.18 18.18
3 273 3.6 23.92 23.92
4 273 4 26.54 26.53
5 273 5 33.05 33.05
6 273 6.3 41.44 41.44
7 323.9 4 31.56 31.56
8 323.9 4.5 35.45 35.44
9 323.9 5.6 43.96 43.96
10 323.9 7.1 55.47 55.47
11 355.6 4 34.68 34.68
12 355.6 5 43.23 43.23
13 355.6 5.6 48.34 48.34
14 355.6 8 68.58 68.58
15 406.4 4 39.70 39.69
16 406.4 5 49.50 49.49
17 406.4 6.3 62.16 62.16
18 406.4 8.8 86.29 86.29
19 457 4 44.69 44.69
20 457 5 55.73 55.73
21 457 6.3 70.02 70.02
22 457 10 110.24 110.23
23 508 5 62.02 62.02
24 508 5.6 69.38 69.38
25 508 6.3 77.95 77.95
26 508 11 134.82 134.82
27 610 5.8 86.42 86.42
28 610 6.3 93.80 93.79
29 610 12.5 184.19 184.19
30 711 6.3 109.49 109.48
31 711 7.1 123.25 123.25
32 711 14.2 244.01 244.01
33 813 7.1 141.11 141.11
34 813 8 158.82 158.82
35 813 18 352.91 352.90
36 914 8 178.75 178.74
37 914 8.8 196.45 196.44
38 914 10 222.94 222.93
39 914 17.5 386.91 386.90
40 1016 8.8 218.58 218.58
41 1016 10 248.09 248.09
42 1016 20 491.26 491.24
43 1118 8.8 240.72 240.71
44 1118 10 273.25 273.24
45 1118 11 300.30 300.29
46 1219 10 298.16 298.15
47 1219 11 327.70 327.69
48 1219 12.5 371.93 371.92
49 1422 12.5 434.50 434.49
50 1422 14.2 493.00 492.99
51 1626 14.2 564.44 564.42
52 1626 16 635.28 635.26
53 1829 14.2 635.53 635.51
54 1829 16 715.38 715.36
55 1829 17.5 781.80 781.78
56 2032 16 795.48 795.46
57 2032 17.5 869.41 869.38
58 2032 20 992.38 992.35
59 2235 17.5 957.02 956.99
60 2235 20 1092.50 1092.47
61 2235 22.2 1211.48 1211.44
62 2540 20 1242.94 1242.90
63 2540 22 1366.15 1366.11
64 2540 25 1550.59 1550.55
 Ahmedabad Ahmedabad
Amreli
Anand
Aravalli
Banaskantha
Banaskantha
Bharuch
Bhavnagar
Botad
1 Chhota Udaipur
Amreli Dahod
Dang
Devbhoomi Dwarka
Gandhinagar
Gir Somnath
Jamnagar
Junagadh
Kutch
Kheda
Kheda
2 Kheda
Anand Mahisagar
Mehsana
Morbi
Narmada
Navsari
Panchmahal
Patan
3 Porbandar
Aravalli Rajkot
Sabarkantha
Surat
Surendranagar
Tapi
4 Vadodara
Banaskantha Valsad

5
5
Bharuch

6
Bhavnagar

7
Botad

8
Chhota Udaipur

9
Dahod

10
Dang

11
Devbhoomi Dwarka

12
Gandhinagar

13
13
Gir Somnath

14
Jamnagar

15
Junagadh

16
Kutch

17
Kheda

18
Mahisagar

19
19
Mehsana

20
Morbi

21
Narmada

22
Navsari

23
Panchmahal

24
Patan

25
Porbandar

26
Rajkot
27
Sabarkantha

28
Surat

29
Surendranagar

30
Tapi

31
Vadodara

32
32
Valsad

33