E-STOP relays

Up to PL e of EN ISO 13849-1
PNOZ X1

Unit features Safety features

` Positive-guided relay outputs: The relay meets the following safety

Gertemerkmale ][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil

– 3 safety contacts (N/O), instanta- requirements:

neous ` The circuit is redundant with built-in
– 1 auxiliary contact (N/C), instan- self-monitoring.
taneous ` The safety function remains effec-
` Safe separation of safety contacts tive in the case of a component fail-
13-14, 23-24, 33-34 from input cir- ure.
cuits A1-A2, feedback loop Y1-Y2 ` The correct opening and closing of
and auxiliary contact 41-42. the safety function relays is tested
` Connection options for: automatically in each on-off cycle.
– E-STOP pushbutton
Gertebild – Reset button
` LED indicator for:
Safety relay for monitoring E-STOP
][Bildunterschrift_nur_Not-Halt

– Switch status channel 1/2

pushbuttons
– Supply voltage
Approvals
Unit description

The safety relay meets the require-

Bestimmung/Gertebeschreibung NOT-AUS_PNOZ

PNOZ X1
ments of EN 60204-1 and IEC 60204-
1 and may be used in applications with
‹ ` E-STOP pushbuttons
The safety relay is not suitable for non-
Bestimmung/Gertebeschreibung kein dyn. Start_PNOZ

contact barriers because

‹ ` a dynamic start is not possible
SÜDDEUTSCHLAND
` the unit can be started during the
delay-on de-energisation time.
‹

Zulassungen

Block diagram
Blockschaltbild

* Safe separation in accordance with EN 60947-1, 6 kV (see unit features)

*
A1 A2 Y1 Y2 13 23 33 41

~ Reset/
Input Start
= K1

Power
K2

14 24 34 42

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-069-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relays

Up to PL e of EN ISO 13849-1
PNOZ X1

Function description ` Automatic start: Unit is active once ` Increase in the number of available
][Funktionen_autoStart

the input circuit has been closed. instantaneous safety contacts by

` Single-channel operation: no re- ` Manual reset: Unit is active once connecting contact expansion
][Funktionen_einkanalig_Erd_Start ][Funktionen_manuStart

dundancy in the input circuit, earth the input circuit is closed and then modules or external contactors.
faults in the reset circuit are detect- the reset circuit is closed.
ed.
][Funktionen_Kontaktvervielfachung

Timing diagram
x
n
o
u
_
rm
g
a
itd
e
][Z

1 2
a b

POWER

Reset/Start

Input

Output safe

Output aux.
t1 t2 t1 t2 t1 t2 t1 t2

Key
` Power: Supply voltage ` Output aux: Auxiliary contacts 41- ` b: Reset circuit closes before input
` Reset/start: Reset circuit Y1-Y2 42 circuit
` Input: Input circuits A1-L+ ` c: Automatic reset ` t1: Switch-on delay
` Output safe: Safety contacts 13-14, ` d: Manual reset ` t2: Delay-on de-energisation
23-24, 33-34 ` a: Input circuit closes before reset
circuit

Wiring

Please note:
][Verdrahtung_Si_unverz_1Hi_unverz

` Information given in the “Technical

details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical de-
tails).
` Calculation of the max. cable runs
lmax in the input circuit:
Rlmax
Imax =
Rl / km

Rlmax = max. overall cable resist-

ance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-069-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-2
E-STOP relays

Up to PL e of EN ISO 13849-1
PNOZ X1

Preparing for operation

Betriebsbereitschaft herstellen

` Supply voltage

Supply voltage AC DC

S1 S1
A1 L1 A1 L+

A2 N A2 L-

` Input circuit

Input circuit Single-channel Dual-channel

E-STOP S1
without detection of shorts across con- A1 L+
tacts

` Reset circuit

Reset circuit E-STOP wiring (single-channel) E-STOP wiring (dual-channel)

Automatic reset
Y1

Y2

Manual reset S3
Y1

Y2

` Feedback loop

Feedback loop Automatic reset Manual reset

Contacts from external contactors S3
Y1 Y1
K5 K6 K5 K6
Y2 Y2
13 (23, 33) L1 13 (23, 33) L1
K5 N K5
14 (24, 34) 14 (24 ,34) N
K6 K6

` Key

S1 E-STOP pushbutton
S3 Reset button

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-069-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relays

Up to PL e of EN ISO 13849-1
PNOZ X1

Terminal configuration
u
g
b
n
m
le
K

13 23 33

A1 Y1 Y2
PNOZ X1

POWER
CH.1
CH.2
13 23 33 41

14 24 34 42
41 42 A2

19068
14 24 34

Installation Dimensions

` The safety relay should be installed

Montage_PNOZ_X g
n
u
s
e
m
b
A

in a control cabinet with a protec-

tion type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by us-
121 (4.8")

ing a fixing element (e.g. retaining

brakket or an end angle).

75 (2.95") 22,5
87 (3.42") (0,89")

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-069-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-4
E-STOP relays

Up to PL e of EN ISO 13849-1
PNOZ X1

Notice Service life graph

This data sheet is only intended for use

][WICHTIG_PDB_alt v
rk
u
a
d
s
n
b
e
L

10’000
during configuration. For installation
and operation, please refer to the op-
erating instructions supplied with the

Numero dei cicli di commutazione x 103

unit.
1’000

DC-1: 24V
Nombre de manœvres x 103

Aantal schakelingen x 103

Número de ciclos x 103
Schaltspielzahl x 103

AC-1: 230V

100
Cycles x 103

DC-13: 24V
AC-15: 230V
GB

NL
D

E
F

10

0.5 1 2 3 4 5 6 7 8 9 10

D Nennbetriebstrom (A) E Corriente nominal de servicio (A)

GB Nominal operating current (A) I Corrente di esercizio nominale (A)
F Courant coupé (A) NL Nominale bedrijfsstroom (A)
][Technische Daten PNOZ

Technical details

Electrical data
Supply voltage
Supply voltage UB AC/DC 24 V
Voltage tolerance -15 %/+10 %
Power consumption at UB AC 4.0 VA
Power consumption at UB DC 2.0 W
Frequency range AC 50 - 60 Hz
Residual ripple DC 160 %
Voltage and current at
Input circuit DC: 24.0 V 70.0 mA
Reset circuit DC: 24.0 V 40.0 mA
Feedback loop DC: 24.0 V 40.0 mA
Number of output contacts
Safety contacts (S) instantaneous: 3
Auxiliary contacts (N/C): 1
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Safety contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Auxiliary contacts: AC1 at 240 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 1500 VA
Auxiliary contacts: DC1 at 24 V Imin: 0.01 A , Imax: 6.0 A
Pmax: 150 W
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V Imax: 5.0 A
Safety contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Auxiliary contacts: AC15 at 230 V Imax: 5.0 A
Auxiliary contacts: DC13 at 24 V (6 cycles/min) Imax: 5.0 A
Contact material AgCuNi + 0.2 µm Au

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-069-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
E-STOP relays

Up to PL e of EN ISO 13849-1
PNOZ X1

Electrical data
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts: 10 A
Auxiliary contacts: 10 A
Blow-out fuse, slow
Safety contacts: 6A
Auxiliary contacts: 6A
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts: 6A
Auxiliary contacts: 6A
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC 30 Ohm
single-channel at UB AC 30 Ohm
Safety-related characteristic data
PL in accordance with EN ISO 13849-1 PL e (Cat. 4)
Category in accordance with EN 954-1 Cat. 4
SIL CL in accordance with EN IEC 62061 SIL CL 3
PFH in accordance with EN IEC 62061 2.31E-09
SIL in accordance with IEC 61511 SIL 3
PFD in accordance with IEC 61511 2.03E-06
tM in years 20
Times
Switch-on delay
with automatic reset typ. 60 ms
with automatic reset max. 120 ms
with manual reset typ. 50 ms
with manual reset max. 120 ms
Delay-on de-energisation
with E-STOP typ. 55 ms
with E-STOP max. 90 ms
with power failure typ. 55 ms
with power failure max. 90 ms
Recovery time at max. switching frequency 1/s
after E-STOP 150 ms
after power failure 150 ms
Supply interruption before de-energisation 20 ms
Environmental data
EMC EN 60947-5-1, EN 61000-6-2
Vibration to EN 60068-2-6
Frequency 10 - 55 Hz
Amplitude 0.35 mm
Climatic suitability EN 60068-2-78
Airgap creepage in accordance with EN 60947-1
Pollution degree 2
Overvoltage category III
Rated insulation voltage 250 V
Rated impulse withstand voltage 6.00 kV
Ambient temperature -10 - 55 °C
Storage temperature -40 - 85 °C
Protection type
Mounting (e.g. cabinet) IP54
Housing IP40
Terminals IP20

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-069-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]

-6
E-STOP relays

Up to PL e of EN ISO 13849-1
PNOZ X1

Mechanical data
Housing material
Housing PPO UL 94 V0
Front ABS UL 94 V0
Cross section of external conductors with screw terminals
1 core flexible 0.20 - 4.00 mm² , 24 - 10 AWG
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve 0.20 - 2.50 mm² , 24 - 14 AWG
without crimp connectors or with TWIN crimp connectors 0.20 - 2.50 mm² , 24 - 14 AWG
Torque setting with screw terminals 0.60 Nm
Dimensions
Height 87.0 mm
Width 22.5 mm
Depth 121.0 mm
Weight 180 g
Technische Daten_Satz Normen

The standards current on 2009-12 apply.

][Dauerstrom_ACDC

Conventional thermal current

Number of contacts Ith (A) at UB DC Ith (A) at UB AC

1 6.00 A 6.00 A
2 6.00 A 6.00 A
3 5.00 A 5.00 A
Bestelldaten

Order reference

Type Features Terminals Order no.

PNOZ X1 24 VAC 24 VDC Screw terminals 774 300

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany NSG-D-2-069-2010-08
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]