CONTENTS TRACK-TYPE TRACTORS 1

Page
Preface . . . . . . . . . . . . . . . . . . . . .4
Operator and MOTOR GRADERS 2
Machine Protection . . . . . . . . .5
Operator Training . . . . . . . .5
Machine Modifications . . . . .6 SKID STEER LOADERS ● MULTI TERRAIN LOADERS
3
Equipment Options . . . . . . .6 ● COMPACT TRACK LOADERS
Machine Protection . . . . . . .6
Fire Prevention . . . . . . . . . . .6
Safety Regulations . . . . . . . .7 EXCAVATORS 4
Sound Suppression . . . . . . . .7
Replacement
Parts Warning . . . . . . . . . .7 BACKHOE LOADERS 5
Nomenclature . . . . . . . . . . . . . . .8

FOREST PRODUCTS 6

PIPELAYERS 7

WHEEL TRACTOR-SCRAPERS 8

CONSTRUCTION & MINING TRUCKS/TRACTORS 9

ARTICULATED TRUCKS 10

WHEEL DOZERS ● SOIL COMPACTORS 11

WHEEL LOADERS ● INTEGRATED TOOLCARRIERS 12

TRACK LOADERS 13

TELESCOPIC HANDLERS 14

PAVING PRODUCTS 15

UNDERGROUND MINING EQUIPMENT 16

HYDROMECHANICAL WORK TOOLS 17

ENGINES 18

1
CATERPILLAR® PERFORMANCE HANDBOOK
a Cat® publication by Caterpillar Inc., Peoria, Illinois, U.S.A.

JANUARY 2009

To be removed from the Caterpillar Performance

Handbook subscription list, to change your mailing
address, or to change the quantity of books you
receive, please call 309-266-0942 or 800-566-7782
(Option 3) or email Media Logistics Services at
[email protected].

Performance information in this booklet is intended for

estimating purposes only. Because of the many variables
peculiar to individual jobs (including material characteristics,
operator efficiency, underfoot conditions, altitude, etc.), neither
Caterpillar Inc. nor its dealers warrant that the machines
described will perform as estimated.

NOTE: Always refer to the appropriate Operation

and Maintenance Manual for specific
product information.

Materials and specifications are subject to change without notice.

CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and the POWER EDGE trade dress,
as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

Printed in U.S.A. © 1979-2009 Caterpillar Inc. SEBD0349

2
FORMER MODELS 19

OWNING & OPERATING COSTS 20

TIRES 21

MINING AND EARTHMOVING 22

STOCKPILE COAL HANDLING 23

LAND CLEARING 24

WASTE HANDLING 25

TECHNOLOGY PRODUCTS 26

TABLES 27

3
PREFACE
Machine performance must ultimately be meas- Methods for estimating machine owning and oper-
ured in unit cost of material moved, a measure that ating costs vary widely, depending on locality, indus-
includes both production and costs. Factors bearing try practices, owner preferences and other factors.
directly on productivity include such things as One method is suggested in the Handbook section
weight to horsepower ratio, capacity, type of trans- on Owning and Operating Costs. When used with
mission, speeds and operating costs. The Perfor- good judgment, it has provided reasonably accurate
mance Handbook considers these factors in detail. estimates in the past. Included in the Owning and
There are other less direct machine performance fac- Operating Section are guidelines, based on working
tors for which no tables, charts or graphs are pos- conditions, to assist in estimating consumption of
sible. Serviceability, parts availability and operator fuel and lubricants, tire life and repair costs for
convenience are examples. In comparing machine Caterpillar machines. However, what one Handbook
performance, all factors should be considered. This user regards as “excellent” conditions, another may
Handbook is intended as an aid which, when coupled consider “severe” or “average”, depending on his own
with experience and a good knowledge of local experience and basis of comparison. Therefore, these
conditions, can assist in estimating true machine guidelines should be considered only approximations.
performance. Caterpillar Inc. has made every effort to assure
Many sections of the Handbook include tables or that the information contained in this Handbook is
curves showing cycle times or hourly production fig- accurate and is a fair statement of the results to be
ures for Caterpillar machines under certain con- achieved in the circumstances indicated. However,
ditions. Statements of conditions always accompany because of the many variables involved in estimat-
or precede the curves or tables. Before using any per- ing the production or performance of earthmoving
formance information in this Handbook, a complete machinery, their consumption of fuel and lubricants,
understanding of the qualifying conditions is essential. tire life and repair costs, and the possibility of inad-
The data is based on field testing, computer analy- vertent errors or omissions in assembling this data,
sis, laboratory research and experience; and every Caterpillar cannot and does not imply that all data
effort has been made to assure their correctness. in this book are complete nor that this level of per-
However, all such data is based upon 100% effi- formance will be achieved on a given job.
ciency in operation — a status which cannot be Specifications shown in this Handbook were cur-
achieved continuously even under ideal conditions. rent at time of printing. However, due to Caterpillar’s
Thus, in using such performance and production many machine improvement programs, specifica-
data, it is necessary to correct the results indicated tions and materials may change without notice. For
in the handbook tables by appropriate factors. This current specifications relating to a machine’s per-
allows for the anticipated actual job efficiency, oper- formance, please refer to the most recent Caterpillar
ator efficiency, material characteristics, haul road product specification sheet.
conditions, altitude and other factors which may
reduce performance or production on a particular job. Caterpillar Inc.

4
OPERATOR AND
MACHINE PROTECTION
A well trained operator, working under suitable I. Operator Training and Protection Practices
conditions, utilizing a modern, properly-equipped Remember that any kind of machine or mechanical
machine provides a machine-operator team capable device can be hazardous if not kept in good condi-
of giving maximum production. These factors, along tion, or if operated by careless or improperly trained
with appropriate job site rules and communication operators, or if operated in an irresponsible manner.
procedures, are essential to coordinate people and
Listed below are some recommended basic steps
machines working together. Appropriately protected
that can be broadly applied to most work environments:
and maintained machines are less likely to suffer
● Train operators for the job they are assigned to
premature component failure or damage, and give
do. The length and type of training must comply
operators the confidence and assurance they need
with governmental and local regulations wherever
to carry out their work. Furthermore, training is
they apply. As an example, machine operators in
not complete until the operator reads, understands
mining activities must be trained in accordance with
and agrees to follow the instructions provided in the
Mine Safety and Health Administration (MSHA)
Operation and Maintenance Manual included with
regulations. Where specific regulations do not apply,
every Caterpillar machine.
no operator should be assigned to a job until he or
Employers have a duty to provide a safe work place
she meets the following minimum requirements:
for their employees. The purchaser of a Caterpillar
– Completes proper training to operate the assigned
machine has a duty to review his/her particular appli-
machine and understands that seat belts must be
cation and job site for the machine to identify poten-
worn whenever seated in operator’s compartment.
tial hazards inherent to that application or job site.
– Reads and understands the Operation & Main-
Based on the results of this hazard analysis, the
tenance manual for that machine, and knows
appropriate operator and machine protection con-
that a copy of that manual is stored in the oper-
figuration can be determined.
ator’s compartment.
Caterpillar designs, builds, and tests its products
– Reads and understands the EMI (Equipment
to ensure the safety of operators, maintenance per-
Manufacturer’s Institute), CIMA (Construction
sons, service persons, and bystanders. Caterpillar pro-
Industry Manufacturers Association), or any
vides as standard equipment the appropriate operator
other furnished manual related to rules for safe
and machine protection for most applications. How-
machine operation and identification of hazards.
ever, particular applications may require additional
– Has appropriate personal safety equipment and
operator and/or machine protection. Caterpillar offers
knows how to use it. This includes such things
related options for most such applications. However,
as hard hat, gloves, safety glasses, hearing pro-
there may be very special applications where the
tection and safety shoes.
Caterpillar Dealer or the Purchaser may want to fab-
– Knows what the job requirements are, what
ricate, or request Caterpillar to provide, custom or
other machines are working in the area, and is
special guarding. Your Caterpillar Dealer can help
aware of any hazardous conditions that may
you with this hazard analysis and guarding config-
arise.
uration process.
● Be sure operators are alert and in proper physi-
cal and mental condition to perform their work
assignments safely. No machine should be oper-
ated by a person who is drowsy, under the affect
of medicines or drugs, suffers blackouts, or is suf-
fering from any physical or mental distraction
that could contribute to unsafe operation.

5
● Maintain proper job conditions and working pro- III. Operator-related Equipment Options
cedures. Check the job for possible hazards, both Each job presents unique conditions that must be
above and below ground level. Look for all possi- taken into account. Consider direct dangers to the
ble sources of danger to the operator and others operator as well as all possible sources of distrac-
in the area. Pay particular attention to conditions tion that could reduce operator efficiency and increase
which may be hazardous or near the operating the chances of costly and dangerous mistakes. Climate-
limits of the machine: e.g., side slopes, steep grades, controlled, sound-suppressed cabs, and special exte-
potential overloads, etc. Examine the work site for rior lighting are options available from Caterpillar
restricted traffic patterns, obstructed views, con- that can address requirements of special working
gestion, etc. Hazardous work conditions should environments.
be corrected wherever possible and adequate warn- “Flexible” machines include hydraulic excavators
ings should be posted when applicable. (track-type, wheel-type, and compact), skid-steer
● Provide the correct machine to handle the job and loaders, backhoe loaders and integrated tool-carri-
equip it properly for the job to provide the neces- ers. Work tools or any tool used in hazardous appli-
sary operator protection. Check for compliance cations like demolition and logging, can create a need
with all applicable governmental and local regu- for special operator guarding. When flying debris
lations. It is the machine owner’s or employer’s from impact, cutting, shearing or sweeping attach-
legal responsibility to see that his equipment com- ments is present, additional protective devices such
plies with, and is operated in accordance with, all as a front screen, Falling Object Guarding System
such requirements. (FOGS, includes top & front guarding), thick poly-
● Make sure the machine is properly maintained. carbonate windshields or a combination of these is
A walk-around inspection should be performed at recommended by Caterpillar. Contact your Caterpillar
the beginning of each shift before the machine is Dealer for operator guarding options on your machine.
placed in operation. If this inspection reveals any
problems that could affect safety, the machine IV. Machine Protection
must not be operated until these problems are cor- Check the job for unusually demanding conditions
rected. Some examples include: that could cause premature failure or excessive
– Loose, bent or missing grab irons, railings or wear of machine components. Additional protective
steps; devices such as heavy-duty radiator guards, crankcase
– Worn, cut or missing seat belts (any seat belt guards, engine enclosures, track roller guards and/or
over three (3) years old must be replaced regard- brake shields may be needed. Also, consider the use
less of condition); of anti-vandalism devices, such as cap locks and instru-
– Damaged windows in the operator’s compartment; ment panel guards. Contact your Caterpillar dealer
– Worn, rubbing or abraded electrical insulation for machine-protection and vandalism-prevention
and hoses; options for your machine.
– Any fluid leaks; and
– Missing or damaged guards. V. Fire Prevention
It is the machine owner’s or employer’s responsi- Remember that most fluids on your machine are
bility to ensure the machine is properly maintained. flammable!
Your Caterpillar Dealer will be glad to assist you To minimize the risk of fire, Caterpillar recom-
in selecting and equipping the machine best suited mends following these basic steps:
for your job and in providing maintenance for your – Remove trash (leaves, twigs, papers, etc.) that
machines. may accumulate in the engine compartment.
– Do not operate a machine if leakage of flam-
II. Machine Modifications
mable fluids is noticed. Repair leaks before
Modifications must not be made to the machine resuming machine operation. Most fluids used
that: in Caterpillar machines should be considered
– Interfere with operator visibility; flammable.
– Interfere with ingress, egress from the machine; – Keep access doors to major machine compart-
– Exceed the rated payload or gross combination ments in working order to permit the use of fire
weight of the machine resulting in overloading fighting equipment, should a fire occur.
the braking and/or steering system or the roll- – Avoid attaching electrical wiring to hoses and
over protective structure (ROPS) capacity rat- tubes that contain flammable or combustible
ing (shown on a plate affixed to the ROPS); or fluids.
– Place objects in the cab that intrude into the oper-
ator’s space or that are not firmly fixed into place.

6
 – Replace any rubbing, damaged, frayed, kinked VII. Sound Suppression
or leaking hydraulic hoses or fittings. Different marketing areas have different noise
– Follow safe fueling practices as described in emission requirements. Noise regulations usually
Caterpillar Operation & Maintenance Manuals, specify limits for operators and spectators.
EMI or CIMA Safety Manuals, and local regu-
lations. (a) United States
As an additional safety measure, keep a 10-pound OSHA and MSHA noise-control regulations set
(4.5 kg) minimum fire extinguisher on the machine permissible noise-exposure limits for machine oper-
in a location as specified in the Operator and Mainte- ators and employees. Operator protection from
nance Manual. machine noise can be achieved by use of factory-
built cabs as offered in the Caterpillar Price List.
VI. Safety Regulations These cabs, when properly maintained and oper-
Regulations vary from country to country and ated with the doors and windows closed, reduce the
often within country. Your Caterpillar dealer can operator sound level for an eight-hour operating
assist you in properly equipping your machine to period to meet the OSHA and MSHA noise-exposure
meet applicable requirements. Note: The general limits in effect at the date of manufacture. Variables
summaries given below are not substitutes for that may be encountered on the job site, such as
reading and being familiar with the appro- other nearby noise sources or noise-reflecting sur-
priate local laws. faces, may reduce the allowable work hours. If this
(a) United States (US) occurs, ear protective devices may be required.
With a few exceptions, all machine operations in (b) European Union
the United States are covered by federal and/or state Operator sound-exposure requirements for
regulations. If the machine is used in mining activ- machines in Europe are very similar to the OSHA
ities, the regulations are administered by the Mine and MSHA regulations mentioned above. In addi-
Safety and Health Administration (MSHA). Other tion to operator sound-exposure requirements, cer-
activities, including construction, are under regu- tain types of Caterpillar machines are subject to
lations administered by the Occupational Safety European Commission regulations for exterior sound
and Health Administration (OSHA). These agencies levels. Caterpillar ensures its products sold in the
require employers to provide a safe working envi- EU comply with the applicable noise regulations.
ronment for employees. Caterpillar has the same
objective. VIII. Replacement Parts for your
OSHA and MSHA have adopted criteria for ROPS, Caterpillar Machine
Falling Object Protective Structures (FOPS), seat
belts, warning horns, back-up alarms, operator sound
levels, steering systems, and braking systems. Addi- WARNING
tional operator’s compartment protection may be
required for machines engaged in logging, demoli- When replacement parts are required for this product,
tion and other special applications. Caterpillar recommends using Caterpillar replacement parts
or parts with equivalent specifications including, but not limited
(b) European Union (EU) to, physical dimensions, type, strength and material.
The EU Machinery Safety Directive applies to Failure to heed this warning can lead to premature failures,
product damage, personal injury or death.
Caterpillar machines and most work tools. It
requires that the “CE mark” be applied to the prod-
uct and that a manufacturer’s declaration be pro-
vided. The “CE mark” indicates that safety issues
have been addressed by applying the appropriate
safety standards in the design and manufacture of
the machine. The objective of the Safety Directive is
to protect operators, spectators and maintenance
personnel. Caterpillar fully supports this objective.

7
Nomenclature
THE CATERPILLAR PRODUCT LINE
TRACK-TYPE TRACTORS *Waste Handling Arrangements (WHA)
Flywheel power 55 to 634 kW (74 to 850 hp) **available for sanitary landfill applications

D3K XL D4K XL D5K XL D5N XL

D3K LGP D4K LGP D5K LGP D5N LGP

D6K XL D6N XL D6G Series 2 XL D6R Series III* D7G Series 2

D6K LGP D6N LGP D6G Series 2 LGP D6R XL Series III* D7G Series 2 LGP
D6R XW Series III*
D6R LGP Series III*
D6T*

D7R Series 2* D8R D9R D10T* D11T

D7R XR Series 2* D8T* D9T* D11T CD
D7R LGP Series 2* D8R LGP
D8T LGP

MOTOR GRADERS *All Wheel Drive.

Flywheel power 104 to 397 kW (140 to 533 hp)

120H Standard 135H Standard 12H Standard 140H Standard

120M Global 12M Global 140M Global
120M Global with AWD* option 140M Global with AWD* option

160H Standard 14M Global 16M Global 24M Global

160M Global
160M Global with AWD* option

SKID STEER LOADERS

Operating Weight 2600 to 4350 kg (5710 to 9570 lb)

216B/226B 236B/242B Multi-Terrain Compact Track

232B 246B/248B 247B/257B 279C/289C
252B/262B 267B/277B 299C
268B 287B

8
HYDRAULIC EXCAVATORS
Operating Weight 1650 to 316 600 kg (3640 to 698,000 lb)
Track Models

301.6C 302.5C 303C CR 304C CR 307C 308D CR 311C U 312D

301.8C 303.5C CR 305C CR 307D 308C CR SB 312D L
305.5

313C CR 314C CR 315D L 319D L 320D 320D L 323D L

313C SR 314C LCR 319D LN 320D RR 320D LRR 323D LN

321D LCR 324D 329D 336D 345D

324D L 329D L 336D L 345D L – FIX
324D LN 329D LN 336D LN 345D L – VG

Wheel Models
365C L 385C
385C L

Front Shovels
Operating Weight 74 300 to 318 500 kg (163,803 to 702,000 lb)
M313D M315D

385C FS M316D M318D M322D

BACKHOE LOADERS
Digging depth 4420 to 6528 mm (14'6" to 21'5")

416E 420E/420E IT 422E 428E 430E/430E IT 432E 442E 434E 444E 450E

9
FOREST PRODUCTS
Wheel Track Track Forest Wheel Forest
Skidders Skidders Machines Machines Work Tools
Grapples
Logging Forks
Woodchip Dozers
Scoops
525C 517 Cable 517 Grapple 320D FM 325D FM 950H LL 988H LL Rakes
535C 527 Cable 527 Grapple 324D FM 330D FM 966H LL IT62H LL
545C 980H LL

Track Wheel Track Feller Wheel Feller Felling Wheel Knuckleboom

Harvesters Harvester Bunchers Bunchers Heads Forwarders Loaders
HF 181
HF 201
HF 221

501 532 550 511 541 553 564 519 519SM

501 HD 541 521 551 563 574 529 519SM/EHC
511 551 522 552 573 534 559 569SM
521 552 532 544 569 569SM/EHC
522 579

PIPELAYERS
Lifting capacity 18 145 to 91 625 kg (40,000 to 202,000 lb)

PL61 572R Series 2 583T 587R/587T

WHEEL TRACTOR-SCRAPERS *Available in auger scraper version.

†Available in coal scraper version.
Standard Models
Heaped capacity 17 to 26 m3 (22 to 34 yd3)

621G 631G

Tandem Powered Scrapers

Heaped capacity 17 to 33.6 m3 (22 to 44 yd3)

627G* 637G*† 657G*†

Elevating Scrapers
Heaped capacity 8.4 to 17.6 m3 (11 to 23 yd3)

613G 623G

Push-Pull Scrapers
Heaped capacity 17 to 33.6 m3 (22 to 44 yd3)

627G 637G 657G

10
CONSTRUCTION & MINING TRUCKS/TRACTORS
Construction & Mining Trucks
Capacity 37 to 326 metric ton — 41 to 359 U.S. tons

770 773F 777F 785C 785D

772 775F

Construction & Mining Tractors

Flywheel power 699 to 962 kW (938 to 1290 hp)

789C 793D 797B 784C

ARTICULATED TRUCKS
Capacity 23.6 to 38 metric tons (26 to 42 U.S. tons)

725 730 735 740

730 Ejector 740 Ejector

WHEEL DOZERS
Flywheel power 173 to 597 kW (232 to 801 hp)

814F2 824H 834H 844H 854K

LANDFILL COMPACTORS SOIL COMPACTORS

Flywheel power 173 to 349 kW (232 to 468 hp) Flywheel power 173 to 264 kW (232 to 354 hp)

816F2 826H 836H

815F2 825H

WHEEL LOADERS & INTEGRATED TOOLCARRIERS * High lift arrangement available.

Bucket Capacity (Heaped) 0.6 to 30 m3 (0.78 to 40 yd3) † Waste handling arrangement available.

904B 906 907 908 914G/IT14G 924Hz† 924H Pin On* 928Hz†
924H Hook On*†

930H Pin On* 938H*† 950H*† 962H*† 966H*† 972H*† 980H*†

930H Hook On*† IT38H† IT62H†

988H* 990H* 992K 993K* 994F*

11
TRACK LOADERS *General Purpose Bucket.
Bucket Capacity (Heaped)* 1.15 to 3.6 m3 (1.5 to 4.2 yd3) †Waste handling arrangement available.

939C 953D† 963D† 973C†

TELESCOPIC HANDLERS
Non-U.S. Versions U.S. Versions

TH220B TH330B TH220B TH330B

TH360B TH560B TL642 TL943

TH580B TL1055 TL1255

PAVING PRODUCTS
Cold Planers

PM102 PM200 PM201

Reclaimer/Soil Stabilizers
Flywheel power 250-321 kW (335-430 hp)
Cutting width 2438 mm (8'0")

RM300 RM500

Asphalt Pavers
Paving width 914 to 9754 mm (3 to 32 ft)

AP600 AP800D AP1000D AP600D AP655D AP755

AP1055D BG-230D BG-260D BG-225C BG-2455D

12
PAVING PRODUCTS (Continued)
Vibratory and Pneumatic Tire Compactors
Single Drum Smooth
Drum width 1270 to 2130 mm (4'2" to 7'0")

R R

CP-433E CP-433E E335-PC

CS323C CS423E CS433E CS54

E375-PC E375-PC E375-PC

CS56 CS64 CS74 CS76 CS76 XT

Single Drum, Padded

Drum width 1270 to 2130 mm (4'2" to 7'0")

R
E335-PC
CP-433E

CP323C CP433E CP54

E375-PC
E375-PC E375-PC

CP56 CP64 CP74 CP76

Double Drum and Combi

Drum width 1000 to 2130 mm (3'3.4" to 7'0")

CB14 CB14 XW CB14 Full Flush CB22 CB24 CC24 CB32

CB-434D CB-434D CB-534D xw CB-534D xw

CB434D CB434D XW CB534D CB534D XW CB564D

Pneumatic Tire Asphalt Compactors

Wheel loads 1134 to 5000 kg (2500 to 11,020 lb)

C051-SP
R

THGIEW-YVAEH

PS150C PS360C PF300C PS300C

13
UNDERGROUND MINING
Load-Haul-Dump
Bucket sizes 2.4-11.6 m3 (3.1-15.2 yd3)

R1300G II R1600G R1700G R2900G

R2900G XTRA

Articulated Trucks
30-55 t (33-61 T) capacity

AD30 AD45B AD55B

HYDROMECHANICAL WORK TOOLS

Hydraulic Mobile Scrap and Multi-
Hammers Demolition Shears Processors
H35D S H115 S S305 S340 MP15 MP30
H45D S H120C S S320 S365B MP20 MP40
H55D S H130 S S325 S385B
H65D S H140D S
H70/H70 S H160D S
H90/H90C S H180D S
H100/H100 S

Contractor’s Sorting and Orange

Grapples Demolition Grapples Peel Grapples
G107B G130B G315 G310B GSH15B
G112B G145B G320 G315B GSH20B
G115B G165B G330 G320B GSH22B
G120B G185B
G125B

14