350GLC Excavator

Repair

REPAIR TECHNICAL MANUAL

350GLC (PIN: 1F9350GX_ _D8001-; 1F9350GX_ _C808001-; )

TM13197X19 09OCT15 (ENGLISH)

For complete service information also see:

350GLC Excavator Diagnostic TM13196X19
JDLink (MTG) Technical Manual TM114519
PowerTech 9.0 L OEM Diesel Engines
CTM400
Base Engine Repair
PowerTech 9.0 L Diesel Engines Level
14 Electronic Fuel System With Denso CTM385
HPCR

John Deere Construction and Forestry

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350GLC Excavator Repair (g) by Belgreen v2.1

Table of contents
FOREWORD
MANUAL IDENTIFICATION—READ THIS FIRST!
TECHNICAL INFORMATION FEEDBACK FORM
Section 00 - GENERAL INFORMATION
Group 0001 - Safety
Group 0003 - Torque Values
Section 01 - TRACKS
Group 0130 - Track System
Section 02 - AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS
Group 0250 - Axle Shaft, Bearings, and Reduction Gears
Group 0260 - Hydraulic System
Section 04 - ENGINE
Group 0400 - Removal and Installation
Section 05 - ENGINE AUXILIARY SYSTEM
Group 0510 - Cooling System
Group 0520 - Intake System
Group 0560 - External Fuel Supply System
Section 07 - DAMPER DRIVE (FLEX COUPLING)
Group 0752 - Elements
Section 17 - FRAME OR SUPPORTING STRUCTURE
Group 1740 - Frame Installation
Group 1749 - Chassis Weights
Section 18 - OPERATOR′S STATION
Group 1800 - Removal and Installation
Group 1810 - Operator Enclosure
Group 1821 - Seat and Seat Belt
Group 1830 - Heating and Air Conditioning
Section 33 - EXCAVATOR
Group 3302 - Buckets
Group 3340 - Frames
Group 3360 - Hydraulic System
Section 43 - SWING OR PIVOTING SYSTEM
Group 4350 - Mechanical Drive Elements
Group 4360 - Hydraulic System
Section 99 - DEALER FABRICATED TOOLS
Group 9900 - Dealer Fabricated Tools

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350GLC Excavator Repair (g) by Belgreen v2.1

Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified
in this manual and are recommended for use.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text
of the manual.

CAUTION:

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for
personal injury.

Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.
Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are
summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service
parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information
needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
troubleshooting, general maintenance, and basic type of failures and their causes.

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350GLC Excavator Repair (g) by Belgreen v2.1

Manual Identification—READ THIS FIRST!

IMPORTANT:

Use only supporting manuals designated for your specific machine. If incorrect manual is chosen,
improper service may occur. Verify product identification number (PIN) when choosing the correct
manual.

Choosing the Correct Supporting Manuals

John Deere excavators are available in different machine configurations based on the various markets into which they are sold.
Different supporting manuals exist for different machine configurations.

When necessary, product identification numbers are listed on the front covers of excavator manuals. These numbers are used
to identify the correct supporting manual for your machine.

Product Identification Number

PIN Plate Location

Example of PIN Plate

LEGEND:
1 PIN Plate

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350GLC Excavator Repair (g) by Belgreen v2.1

2 17-Character PIN
The product identification number (PIN) plate (1) is located on the front, right corner of the cab. Each machine has a 17-
character PIN (2) shown on PIN plate.

The PIN identifies the producing factory, machine model number, machine option, year of manufacture, engine emission level,
and machine serial number.

The following is an example for a machine that meets Tier 3 Stage III A emissions levels.

PIN Identification Table

17-Character PIN Examples

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 F 9 3 5 0 G X _ _ D 8 0 8 0 0 1

(1—3) World Code: Identifies location where machine is manufactured.

(1—3) World Code

1F9 World Code (manufacturing location)

1DW .......... Davenport Works

1T8 .......... Thibodaux Works

1T0 .......... Dubuque Works

1FF .......... Deere—Hitachi (Kernersville, NC, USA)

1F9 .......... Deere—Hitachi (Indaiatuba, São Paulo, Brazil)

(4—8) Machine Model Identifier: Identifies model number.

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350GLC Excavator Repair (g) by Belgreen v2.1

(4—8)—Machine Model Identifier

350G .......... Machine Model Identifier

(7—8) Machine Option Code

X .......... Machine Option Code

X .......... Base Machine

R .......... HYEX Military Excavators

(9) Check Letter: This is a random character assigned by the factory. This is not used in machine identification.

(9) Check Letter

_ .......... Check Letter (variable)

(10) Manufacturing Year Code: Identifies year of machine manufacture.

(10) Manufacturing Year Code

_ .......... Manufacturing Year Code (variable)

D .......... 2013

E .......... 2014

F .......... 2015

G .......... 2016

(11) Engine Emission Code: Represents engine emission certification.

(11) Engine Emission Code

D .......... Engine Emission Code

C .......... Tier 2 and Stage II

D .......... Tier 3 and Stage III A

E .......... Interim Tier 4 and Stage III B

F .......... Final Tier 4 and Stage IV

(12-17) Machine Serial Number: Identifies machine serial number. This character will change from one machine to
another.

(12-17) Machine Serial Number

808001 .......... Machine Serial Number

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GENERAL INFORMATION (g) by Belgreen v2.0

Technical Information Feedback Form

We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments,
ideas and improvements.

Technical Manual Fax

SEND TO: John Deere Dubuque Works

18600 South John Deere Road

Attn: Publications, Dept. 324

Dubuque, IA 52004-0538

USA

FAX NUMBER: 1-563-589-5800 (USA)

Publication Number:

Page Number:

Ideas, Comments:

Name:

Phone:

Email Address:

THANK YOU!

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350GLC Excavator Repair (g) by Belgreen v2.1

Section 00 - GENERAL INFORMATION

Table of contents
Group 0001 - Safety ................................................................................................................................. 1
Recognize Safety Information ............................................................................................................... 1
Follow Safety Instructions ..................................................................................................................... 1
Operate Only If Qualified ...................................................................................................................... 2
Wear Protective Equipment .................................................................................................................. 3
Avoid Unauthorized Machine Modifications .......................................................................................... 4
Add Cab Guarding For Special Uses ..................................................................................................... 4
Inspect Machine ................................................................................................................................... 5
Stay Clear of Moving Parts ................................................................................................................... 5
Avoid High-Pressure Fluids ................................................................................................................... 6
Avoid High-Pressure Oils ...................................................................................................................... 6
Work In Ventilated Area ........................................................................................................................ 7
Prevent Fires ........................................................................................................................................ 8
Prevent Battery Explosions ................................................................................................................... 8
Handle Chemical Products Safely ......................................................................................................... 9
Decommissioning: Proper Recycling and Disposal of Fluids and Components ................................... 10
Exhaust Filter Ash Handling and Disposal .......................................................................................... 10
Prepare for Emergencies .................................................................................................................... 10
Clean Debris from Machine ................................................................................................................ 11
Use Steps and Handholds Correctly ................................................................................................... 11
Start Only From Operator′s Seat ......................................................................................................... 12
Use and Maintain Seat Belt ................................................................................................................ 12
Prevent Unintended Machine Movement ............................................................................................ 13
Avoid Work Site Hazards .................................................................................................................... 14
Keep Riders Off Machine .................................................................................................................... 15
Avoid Backover Accidents .................................................................................................................. 15
Inspect and Maintain ROPS ................................................................................................................. 15
Avoid Machine Tip Over ...................................................................................................................... 16
Use Special Care When Lifting Objects ............................................................................................... 17
Add and Operate Attachments Safely ................................................................................................ 18
Park and Prepare for Service Safely ................................................................................................... 18
Service Cooling System Safely ........................................................................................................... 19
Remove Paint Before Welding or Heating ........................................................................................... 19
Make Welding Repairs Safely ............................................................................................................. 20
Drive Metal Pins Safely ....................................................................................................................... 21
Clean Exhaust Filter Safely ................................................................................................................. 22
Group 0003 - Torque Values ................................................................................................................. 24
Metric Bolt and Cap Screw Torque Values .......................................................................................... 24
Additional Metric Cap Screw Torque Values ....................................................................................... 25
Unified Inch Bolt and Cap Screw Torque Values ................................................................................. 27
Service Recommendations for 37° Flare and 30° Cone Seat Connectors ........................................... 28
Service Recommendations for O-Ring Boss Fittings ........................................................................... 29
Service Recommendations For Flared Connections—Straight or Tapered Threads ............................ 31
Service Recommendations For Flat Face O-Ring Seal Fittings ............................................................ 33
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators ......................... 34
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service
Recommendations ....................................................................................................................... 36
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service
Recommendations ....................................................................................................................... 38
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service

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350GLC Excavator Repair (g) by Belgreen v2.1

Recommendations ....................................................................................................................... 40
Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 42
Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 43
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations ............................ 44
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings ........................................ 46
Service Recommendations For O-Ring Boss Fittings With Shoulder ................................................... 48
Metric 24° O-Ring Seal DIN 20078 Service Recommendations ........................................................... 51

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Group 0001 - Safety

Recognize Safety Information

Safety alert Symbols

Safety Alert Symbols

This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert for the
potential of personal injury.

Follow the precautions and safe operating practices highlighted by this symbol.

A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious
hazards.

On your machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER and
WARNING signs are located near specific hazards. General precautions are on CAUTION labels.

Follow Safety Instructions

Safety Messages

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition.
Replace missing or damaged safety signs. Use this operator’s manual for correct safety sign placement. Be sure new
equipment components and repair parts include the current safety signs. Replacement safety signs are available from your
John Deere dealer.

There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in
this operator′s manual.

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction.

Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or
safety and affect machine life.

If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

Operate Only If Qualified

Do not operate this machine unless the operator′s manual has been read carefully, and you have been qualified by supervised
training and instruction.

Operator should be familiar with the job site and surroundings before operating. Try all controls and machine functions with the
machine in an open area before starting to work.

Know and observe all safety rules that may apply to every work situation and work site.

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Wear Protective Equipment

Protective Clothing

Guard against injury from flying pieces or metal or debris; wear goggles or safety glasses.

Wear close fitting clothing and safety equipment appropriate to the job.

Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating
machine.

Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs
or earplugs to protect against objectionable or uncomfortable loud noises. Radio or music headphones are not suitable to use
for hearing protection.

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Avoid Unauthorized Machine Modifications

LEGEND:
1 Roll-Over Protective Structure (ROPS) Plate

Roll-Over Protective Structure (ROPS) Plate

John Deere recommends using only genuine John Deere replacement parts to ensure machine performance. Never substitute
genuine John Deere parts with alternate parts not intended for the application as these can create hazardous situations or
hazardous performance. Non-John Deere parts, or any damage or malfunctions resulting from their use are not covered by any
John Deere warranty.

Modifications of this machine, or addition of unapproved products or attachments, may affect machine stability or reliability,
and may create a hazard for the operator or others near the machine. The installer of any modification which may affect the
electronic controls of this machine is responsible for establishing that the modification does not adversely affect the machine or
its performance.

Machines equipped with roll-over protective structure (ROPS) are tested in accordance with applicable international standards
and are intended for the base machine model listed on the roll-over protective structure (ROPS) plate (1). The ROPS plate is
located inside the cab on the front left cab frame. Do not use any attachment or make any modifications that increase the
weight of the machine beyond the certified value listed on the ROPS plate.

Always contact an authorized dealer before making machine modifications that change the intended use, weight or balance of
the machine, or that alter machine controls, performance or reliability.

Add Cab Guarding For Special Uses

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Cab Guarding

Special work situations or machine attachments may create an environment with falling or flying objects. Working near an
overhead bank, demolition work, using a hydraulic hammer or winch, working in a forestry application/wooded area, or working
in a waste management application, for example, may require added guarding to protect the operator.

Additional level II FOPS (falling object protective structures), forestry protection packages, and/or special screens or guarding
should be installed when falling or flying objects may enter or damage the machine. A rear screen should always be used with
a winch to protect against a snapping cable. Before operating in any special work environments, follow the operator protection
recommendations of the manufacturer of any specialized attachment or equipment. Contact your authorized John Deere dealer
for information on protective guarding.

Inspect Machine

Inspect Machine

Inspect machine carefully each day by walking around it before starting.

Keep all guards and shields in good condition and properly installed. Fix damage and replace worn or broken parts
immediately. Pay special attention to hydraulic hoses and electrical wiring.

Stay Clear of Moving Parts

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Stay Clear Of Moving Parts

Entanglements in moving parts can cause serious injury.

Stop engine before examining, adjusting or maintaining any part of machine with moving parts.

Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is
complete.

Avoid High-Pressure Fluids

High Pressure

Inspect hydraulic hoses periodically – at least once per year – for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion,
exposed wire braid or any other signs of wear or damage.

Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts.

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying
pressure.

Search for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours
or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such
information is available in English from Deere & Company Medical Department in Moline, Illinois, U.S.A., by calling
1-800-822-8262 or +1 309-748-5636.

Avoid High-Pressure Oils

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Avoid High Pressure Oils

Avoid High-Pressure Oils

This machine uses a high-pressure hydraulic system. Escaping oil under pressure can penetrate the skin causing serious injury.

Never search for leaks with your hands. Protect hands. Use a piece of cardboard to find location of escaping oil. Stop
engine and relieve pressure before disconnecting lines or working on hydraulic system.

If hydraulic oil penetrates your skin, see a doctor immediately. Injected oil must be removed surgically within
hours or gangrene may result. Contact a knowledgeable medical source or the Deere & Company Medical Department in
Moline, Illinois, U.S.A.

Work In Ventilated Area

Engine exhaust fumes

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust
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Section 00 - GENERAL INFORMATION Group 0001: Safety

fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Prevent Fires

Handle Fuel Safely

Clean Machine Regularly

Carry A Fire Extinguisher

Handle Fuel Safely: Store flammable fluids away from fire hazards. Never refuel machine while smoking or when near sparks
or flame.

Clean Machine Regularly: Keep trash, debris, grease and oil from accumulating in engine compartment, around fuel lines,
hydraulic lines, exhaust components, and electrical wiring. Never store oily rags or flammable materials inside a machine
compartment.

Maintain Hoses and Wiring: Replace hydraulic hoses immediately if they begin to leak, and clean up any oil spills. Examine
electrical wiring and connectors frequently for damage.

Keep A Fire Extinguisher Available: Always keep a multipurpose fire extinguisher on or near the machine. Know how to use
extinguisher properly.

Prevent Battery Explosions

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Battery Explosions

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).

Handle Chemical Products Safely

Material Safety Data Sheet

Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere
equipment include such items as lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety
procedures, and emergency response techniques.

Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and
how to do the job safely. Then follow procedures and recommended equipment.

(See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.)

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Section 00 - GENERAL INFORMATION Group 0001: Safety

Decommissioning: Proper Recycling and Disposal of Fluids and

Components

Recycle Waste

Safety and environmental stewardship measures must be taken into account when decommissioning a machine and/or
component. These measures include the following:

Use appropriate tools and personal protective equipment such as clothing, gloves, face shields or glasses, during the
removal or handling of objects and materials.
Follow instructions for specialized components.
Release stored energy by lowering suspended machine elements, relaxing springs, disconnecting the battery or other
electrical power, and releasing pressure in hydraulic components, accumulators, and other similar systems.
Minimize exposure to components which may have residue from agricultural chemicals, such as fertilizers and pesticides.
Handle and dispose of these components appropriately.
Carefully drain engines, fuel tanks, radiators, hydraulic cylinders, reservoirs, and lines before recycling components. Use
leak-proof containers when draining fluids. Do not use food or beverage containers.
Do not pour waste fluids onto the ground, down a drain, or into any water source.
Observe all national, state, and local laws, regulations, or ordinances governing the handling or disposal of waste fluids
(example: oil, fuel, coolant, brake fluid); filters; batteries; and, other substances or parts. Burning of flammable fluids or
components in other than specially designed incinerators may be prohibited by law and could result in exposure to
harmful fumes or ashes.
Service and dispose of air conditioning systems appropriately. Government regulations may require a certified service
center to recover and recycle air conditioning refrigerants which could damage the atmosphere if allowed to escape.
Evaluate recycling options for tires, metal, plastic, glass, rubber, and electronic components which may be recyclable, in
part or completely.
Contact your local environmental or recycling center, or your John Deere dealer for information on the proper way to
recycle or dispose of waste.

Exhaust Filter Ash Handling and Disposal

CAUTION:

Under federal, state, and/or local laws or regulations, exhaust filter ash may be classified as a hazardous
waste. Hazardous waste must be disposed of in accordance with all applicable federal, state and local
laws or regulations governing hazardous waste disposal. Only a qualified service provider should remove
ash from the exhaust filter. Personal protective equipment and clothing, maintained in a sanitary and
reliable condition, should be used when handling and cleaning exhaust filter. See your authorized dealer
for exhaust filter ash handling and disposal.

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