OPERATION

MANUAL
Fully automatic CIP double circuit system
S7-1200
V1.01

2017
 Catalog

Matters needing attention 2page

Principle of overview 5page

Parameters instructions 6page

Boot to prepare 14page

Automatic mode 16page

Manual operation 22page

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 Safety caution
Please read safety caution before operating to make sure machine is operated rightly.

The listed safety caution matters are the important contents about safety .Please be

sure to obey .The classification of safety cautions can be divided by "dangerous" and

"attention".

Dangerous If use improperly, will be dangerous, may cause death or

serious injury.

Attention If use improperly, will be dangerous, may cause moderate

damage, minor injuries or material damage occurred only.

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 Dangerous

1. Equipment maintenance and inspection, equipment must be

determined before a standstill.

2. All pneumatic valves must be on original position before

maintenance and inspection.(no compressed air )

3. During circuit repair, these must be licensed electrician for repairing.

4. The valve or piping for repair or replacement seal, please confirm

that the acid and alkali in the pipe to all empty, and be careful burns.

5. Please make sure the clamp and fixed screw tightening up all before

the equipment is functioning!

6. Equipment boot before operation, please make sure the piping has

been properly connected, the valve open correctly.

7. Equipment run time please confirm that within the scope of the

design pressure.

8. The equipment must be grounded, grounding resistance is less than

0.1 !

3
 Attention

1. Manual and pneumatic valve installation must confirm the identity of

the valve core and unload come open and close status.

2. Equipment of pipe memory there is water there is a risk of frost crack,

please keep the room temperature is higher than above zero.

3. Operation staff must be in training qualified personnel.

4. Equipment must be free from chloride and salt water, otherwise it

will cause equipment corrosion.

5. Please according to the equipment required to provide water,

electricity, steam, compressed air, and connection pipe according to the

requirement (pipe size, length, installation location).

6. Please observe operating instructions and take protective appliance,

repair and maintenance of production records in order to query.

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CIP cleaning that is CLEAN IN PLACE (IN situ cleaning).CIP cleaning not

decompose production equipment, and simple operation safety

automatic cleaning system are available, and were introduced to almost

all food, beverages, pharmaceutical factory, etc. CIP cleaning cannot only

clean the machine, and still can control microbial. CIP cleaning technology

has been widely used in advanced food industry, such as yeast industry

leading enterprises, angel yeast is the full set of CIP cleaning procedures

pipeline and tank cleaning. CIP cleaning device has the following

advantages:

1. Can make the production plan to rationalize and improve the

production capacity.

2. Compared with washed by hand, not by the operators of cleaning

effect also can improve the quality of its products.

3. Can prevent danger in cleaning, save labor.

4. Save energy cleaner, steam, water, and the cost of production.

5. To increase the service life of machine parts.

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Clean loop: click on the images into the cleaning process
Parameter setting: click enter the parameter setting
System Settings: click to enter system setting screen
Historical trend: click on the images into the historical trend
User: click on the user setting
Manual switch: click to switch manual/automatic mode

Automatic mode

Manual mode

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 Program status Count down

RED：CLOSE
GREEN：OPEN

Tank level

Green: sensor value

Red: sensor current value
Orange: valve or pump output ratio

After the completion of the function of disinfection, can choose to cool

Preparation of function, can choose alone

Loop 1 or 2 circuits
The picture switching

Clean pipeline mode or return Flush function

pump function Pause function
In one out of three return Equipment start
pump

Cleaning function, can choose alone

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Upper limit of Liquid level is greater than the set value, the HL state

liquid level

Ceiling return Under the liquid level in the level cap minus the cap

difference back to the poor, the HL status cancelled

High level State level is greater than the set value, Hi state and

Lo state to cancel

Liquid level low Liquid level is less than the set value, Lo status, the

state of Hi/LL cancel

Liquid level lower Liquid level is less than the set value, LL state

limit

Preset Preset program, acid, alkali, hot water temperature

temperature setting

setting

Cleaning Cleaning, acid, alkali, hot water temperature setting

temperature

setting

Disinfection Disinfection procedures, acid, alkali, hot water

temperature temperature setting

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 setting

High High temperature alarm value

temperature

alarm

Low temperature Low temperature alarm set point

alarm

Disinfection of Disinfection of lower limit value

floor

The lower Floor return difference value

limit return

difference

Add acid to stop Add acid at a concentration value, stop adding acid.

Add acid to start Add acid concentration is lower than set data, began

to add acid.

Emissions of acid Emissions of acid, below the setting that the acid

check end.

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 The lower Concentration lower than the emissions of acid

limit return check, the lower limit alarm, higher than the

difference emissions of acid check and the lower limit return

difference, the lower limit alarm cancelled.

Acid recycling Recycling acid, below the set value is not recycled.

Optional cleaning
circuit parameters
of 1 or 2

Preset program Acid and alkali preparation programs use the timer.

timer

T114 STEP 114 Hot water circulating heating setting time.

T124 STEP 124 Caustic circulation heating setting time.

T128 STEP 128 Alkali discharge set time.

T134 STEP 134 Acid water heating setting time.

T138 STEP 138 Acid emissions set time.

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Cleaning program Acid and alkali cleaning programs use the timer.

timer

T152 STEP 152 Wash the set time.

T162 STEP 162 Alkaline cleaning set time.

T163 STEP 163 Set the alkali recovery time.

T165 STEP 165 Alkali discharge set time.

T172 STEP 172 Pickling set time.

T173 STEP 173 Acid recovery set time.

T175 STEP 175 Acid emissions set time.

Disinfection program Disinfection process using the timer.

timer

T191 STEP 191 Hot water discharge set time.

T192 STEP 192 Hot water circulation set time.

T193 STEP 193 Hot water recycling set time.

T201 STEP 201 Set of cooling time.

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Process value TT1 current value (without setting).

The set value TT1 value (without setting).

Control value ZTF current opening (without setting).

The proportion Proportion.

Integral Integral.

Differential Differential.

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Maximum range According to the sensor set the limit.

The lower limit According to the sensor set limit.

range

zero Sensor is set to zero.

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 Attention
Steam must be conducted before using drainage, eliminate

condensation water and other impurities. If there are impurities

in the steam pressure reducing valve will cause steam pressure

failure after decompression.

Check that the steam into the total valve reaches more than 0.6 MPa.

After reducing valve steam pressure to achieve general working

pressure (0.3 ~ 0. 35 MPa). Must be straight forward to observe the

pressure gauge to have correct readings.

Attention
Dry, anhydrous oil-free compressed air must be provided;

otherwise, the regulating valve is easily damaged. Due to the

compressed air pressure reducing valve response lag, increase

after seeing much to ensure that the correct pressure.

Check the compressed air. Total valve pressure is 0.55 MPa. And in the

regular production equipment, make sure other compressed air

pressure reducing valve in the normal pressure.

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 Attention
Must not contain salt water and chloride ion. Sediment,

groundwater should be softening not contain no easy scaling,

affect the continuous production time。

Check the water. Hot water, material barrel you have plenty of water

circulation. Ice water, tower water, cooling water, have all been ready. If

you are using degassing machine, homogenizer, flash machine, such as

the need of the cooling water has been open.

Check all the electricity. With 380 power supply. And confirm all the parameters

in the touch screen is correct.

Check the manual valve position. Please make sure all the manual valves in the

correct position. Including the homogenizer, degassing, flash, separation, etc.

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Click on the confirm the host start after 2 seconds.
Steps to 99, can choose preparation or disinfect or cleaning functions.
Step content
STEP000 Stop condition
STEP099 Standby mode, the operation choice

Acid and alkali hot water preparation1.

Choose need preparation tank, choose preparation

of 。
The program automatically in the process of preparation. Also can choose
alone, separately.

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 Step content
STEP100 The preparation procedure
STEP101 Cleaning cylinder lower level check
STEP109 The preparation procedure option 1
STEP110 Hot water preparation
STEP111 Hot water tank low level check
STEP112 Hot water circulating heating, set level check
STEP113 Hot water circulating heating, set
temperature check
STEP114 Hot water circulating heating,
hot water heating timer CNT114
STEP119 The preparation procedure option 2
STEP120 Preparation of alkali
STEP121 Alkali tank low level check
STEP122 alkali circulating heating, set level check
STEP123 Alkali circulating heating, set temperature
check
STEP124 Alkali circulating heating, alkali heating timer
CNT124
STEP125 Alkali circulating heating, set concentration
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 check
STEP126 Alkali recovery, recycling concentration check
STEP127 Alkali emissions, emission concentration
check
STEP128 Alkali emission, alkali emission timer CNT128
STEP129 The preparation procedure option 3
STEP130 Preparation of acid
STEP131 Acid tank low level check
STEP132 Acid circulating heating, set level check
STEP133 Acid circulating heating, set temperature
check
STEP134 Acid circulating heating, acid heating timer
CNT134
STEP135 Acid circulating heating, set concentration
check
STEP136 Acid recovery, recycling concentration check
STEP137 Acid emission, emission concentration check
STEP138 Acid emission, acid emission timer CNT138
STEP139 Preparation of complete

Hot water disinfection function

1. Choose whether to need to cooling after disinfection, disinfection pipe or

tank mode and then click the disinfection . The program

automatically in the process of disinfection.

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 Step content
STEP180 Disinfection process selection
STEP181 Disinfection operation inspection
STEP189 Disinfection process option 1
STEP190 Disinfection hot water
STEP191 Disinfection hot water emission, timer
CNT191
STEP192 Disinfection hot water circulating,
disinfection temp check, timer CNT192
STEP193 Disinfection hot water recovery, recycling
temp check, timer CNT193
STEP194 Disinfection return empty, flow switch check
(*)
STEP119 Preparation process option 2
STEP199 Disinfection process option 2
STEP200 Disinfection of cooling
STEP201 Disinfect cooling, reflux temperature check,
timer CNT201
STEP202 Disinfection cooling, return empty, flow
switch check (*)
STEP209 Disinfection of complete

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 Cleansing function
1. Choose whether to use acid and alkali cleaning, choose is clean pipe or tank
model. If is the tank model, increase the selection using the return pump.
Select complete click for WASH into the cleaning procedure.

20
Step content
STEP140 Cleaning procedures
STEP141 Cleaning operation check
STEP149 Cleaning program option 1
STEP150 Water washing
STEP151 Water washing, temp check
STEP152 Water washing, timer CNT152
STEP153 Water washing, return empty, flow switch
check (*)
STEP159 Cleaning procedure option 2
STEP160 Alkali flushing, circular self-checking
STEP161 Alkaline wash water, the lower concentration
checks
STEP162 Alkali washing, temperature and
concentration check, timer CNT162
STEP163 Alkali recovery, timer CNT163
STEP164 Alkali recovery, flow switch check (*)
STEP165 Alkaline wash emissions, timer CNT165
STEP166 Alkaline wash finish, return empty, flow
switch check (*)
STEP169 Cleaning program option 3
STEP170 Acid wash, water cycle self-inspection
STEP171 Acid water, lower concentration checks
STEP172 Acid washing water, temperature and
concentration check, timer CNT172
STEP173 Acid recovery, timer CNT173
STEP174 Acid recovery, flow switch check(*)
STEP175 Acid wash emission, timer CNT175
STEP176 Acid washing finish, return empty, flow
switch check(*)
STEP179 Cleaning finish

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 Dangerous
Manual operation before, please confirm the consequences. Our

operation mistake or cause an unexpected results caused by the

loss is not liable. General machine commissioning.

Click into the manual mode.

Cancel all manual operation.

①You can click on the open or closed.

⑵Choose to manually input percentage.

3 Input opening.

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 * Subject to the equipment improvement and change without prior notice
* The third-party hardware maintenance and overhaul, please refer to relevant specifications
* Wearing parts, human, or use of force majeure beyond equipment design failure caused by not warranty

▓For equipment of any questions please telephone consultation!

After-sales service：021-57466665 to 123

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