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682 Ri Clit

This document provides a checklist for inspecting and maintaining a riveting machine. It lists 12 check points to inspect daily or monthly including cleaning the feeder, checking hydraulic oil levels, inspecting for air leaks, verifying proper functioning of rivet missing and NG piece sensors, and listening for abnormal sounds. For each check point, it specifies acceptance criteria and the corresponding poka yoke system to ensure safety. Operators are required to sign off after inspection to verify completion.

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ANIL JANGID
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0% found this document useful (0 votes)
55 views

682 Ri Clit

This document provides a checklist for inspecting and maintaining a riveting machine. It lists 12 check points to inspect daily or monthly including cleaning the feeder, checking hydraulic oil levels, inspecting for air leaks, verifying proper functioning of rivet missing and NG piece sensors, and listening for abnormal sounds. For each check point, it specifies acceptance criteria and the corresponding poka yoke system to ensure safety. Operators are required to sign off after inspection to verify completion.

Uploaded by

ANIL JANGID
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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M/C No.

RIVETING -CLIT and POKA YOKE


( Ref. ft. 682 dt. 01.03.2021 ) C : CLEAN L : LUBRICATION I : INSPECTION T : TIGHTNING

Month:- Resp. : Operator and Team Leader


Date
C\L\I\T
S.
No. Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Check Point Spec. OR poka
Freq.
yoke

1 Feeder
Cleaning
as per WI C Monthly

Air Pressure
2 4kg min
on FRL
(PY -01)
I Daily
Gauge

Check oil
3 Hydraulic Oil
Level
level ( min & I/L Daily
max)

Die/ Punch
4 /indexing By Air C Daily
table

Pressing No damage
on face of
5 Punch Face
Punch and C Daily
Check with free from
Mirror Rivet

6 No Air
Air leakage
leakage
I\T Daily

Rivet missing
sensor should
7 Sensor by
NG master
be ok I Daily
(PY -02)
(4th Stn.)
M/C No. RIVETING -CLIT and POKA YOKE
( Ref. ft. 682 dt. 01.03.2021 ) C : CLEAN L : LUBRICATION I : INSPECTION T : TIGHTNING

Month:- Resp. : Operator and Team Leader


Date
C\L\I\T
S.
No. Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Check Point Spec. OR poka
Freq.
yoke

Rivet check
Sensor(10th
sensor should
8 stn.) by NG
master
be ok I Daily
(PY -03)
Pressed
Cage

Check the
Sensor by
sensing the
Unloading Cage , if ok, light
will blink, and
9 Unit Cylinder machine will stop I Daily
Sensor after 3 NG cage
continuous
production
(PY -18)

10 Abnormal No abnormal
sound
I Daily
Sound

Rivet check
sensor should
11 Sensor (Rivet
stick at punch
be ok I Daily
(PY -18)
or die)

NG piece sensor should


12 pickup unit be ok I Daily
sensor (PY -19)

Opr. Sign.
Verified by
O : OK / ∆ : Action

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