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Introduction To E-Plex Multiplex System

The document introduces the E-Plex multiplex system, which uses a hardware and software solution to distribute power and control systems. It can include modules for electronic control, power distribution, sensing, user interfaces, and equipment interfaces. The E-Logic software is used to design, program, and test the system. Key benefits are scalability, sending power and data over the same two-wire bus, and operating simply and with less cost than other solutions. It then provides more details on the multiplexed approach, electronic control module, communication channel, and smart modules.

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Andri Moreno
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0% found this document useful (0 votes)
263 views36 pages

Introduction To E-Plex Multiplex System

The document introduces the E-Plex multiplex system, which uses a hardware and software solution to distribute power and control systems. It can include modules for electronic control, power distribution, sensing, user interfaces, and equipment interfaces. The E-Logic software is used to design, program, and test the system. Key benefits are scalability, sending power and data over the same two-wire bus, and operating simply and with less cost than other solutions. It then provides more details on the multiplexed approach, electronic control module, communication channel, and smart modules.

Uploaded by

Andri Moreno
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INTRODUCTION TO

E-PLEX MULTIPLEX
SYSTEM
E-Plex is a hardware and software solution for power
distribution and
system control.
• E-Plex Hardware “Modules” can be grouped in 6 categories:
Electronic Control Modules
DC Power Distribution & Digital IO
AC Power Distribution
Sensing
User Interfaces
Equipment Interfaces
• E-Plex “E-Logic” software has 3 purposes
Design – How the system will function and look. Generate documentation.
Program – Configuration of generic hardware for application specific
purposes
Test – Verify the system is operating as expected. Identify issues quickly.
Scalability:
•Systems can start as simple as tank and power monitoring
and grow to add features and control.
• E-Plex is unique because it sends data
and power over the same wire.
• Powered by a patented multiplexing
technology that allows power and data
to be transported over a simple, two-wire
bus.
• With just two wires, E-Plex provides all
the benefits associated with multiplexing
with less cost, complexity and weight.
• Two Wires… Too Easy
• E-Plex operates from 7v-30v and uses full battery potential to generate its
digital signal. Electrical noise induced onto the E-Plex bus can be easily
distinguished from data signals. Costly shielding or termination resistors are
not required.
• When E-Plex modules receive the command, data is transmitted in an
appropriate time-slice and the clock immediately echoes it back. The node
then checks the data received back from the clock for errors. The Clock and
nodes on the bus calculate a checksum of the entire packet and data is
rejected and immediately resent if these checksums do not match.
• If for any reason, a module on the E-Plex bus is removed, responding from
the wrong location, or is sending an incomplete data packet, a data error is
generated and displayed. At any time, an end-user can utilize the built-in
diagnostics of the clock module to interrogate the network and further isolate
the issue.
• There are numerous data communication jobs within a vehicle or
vessel
• Distinct networks have been developed to perform these jobs
optimally
• Trends show that more, not fewer, protocols are being deployed
as vehicles become more complex
• Today’s average automobile has as many as 17 distinct protocols
at work
• No single protocol does it all
• In general, speed/bandwidth drive cost
– Cost vs Performance
– The right tool For The Job
• The automotive industry has led the way in the deployment
of lowspeed, flexible buses to achieve improved functionality
at the lowest possible price
Message-Based relative to Master/Slave (E-Plex)
• In a message-based system each individual data packet
contains all of the information needed to establish its priority
and to make sure traffic on the bus is managed
• Advantages – No “traffic cop”, Modules are independent
• Disadvantages – Data collisions happen, high-speed on the
bus required to manage large data packets
• In a master/slave system a main controller manages data
communication on the bus
• Advantages – No data collisions, small data packets allow
lowbandwidth
general, speed/bandwidth drive cost
• Disadvantages – Cost of “traffic cop”
Power Distribution and System Control with Multiplexing
Multiplexed Approach (Master-Slave Architecture) :
•Electronic Control Module
•Shared Communication Channel or Data Bus
•Distributed Smart Modules with Unique Addresses
Electronic Control Module
• Manages communication between modules (Traffic Cop).
• Maintains a copy of each module specific program
• Built in Diagnostics
• User Interface and Display
Shared Communication Channel or Data Bus
– Unique - Power and Data can be transmitted over the same 2 wires
– Communication and Interaction system wide
– Leverage Multiple Control & Display Points
– Multi-Function (Switch – Display Combo)
Distributed Smart Modules with Unique Addresses
– Generic off the shelf modules – Configured for each applications
– Manual Override on the AC and DC distribution modules
– Each module MUST have a UNIQUE Address
Multiplexing – The Important Points to Remember
Electronic Control Module
•Manages communication between modules.
•Maintains a copy of each module specific program
•Built in Diagnostics

Shared Communication Channel or Data Bus

Distributed Smart Modules with Unique Addresses


•Manual Over-ride on the AC and DC distribution modules – Limp Home
•“E-Plex” Data Bus
Shared Communication Channel for Modules
•Modules / Nodes
Hardware that collects data, operates devices and communicates on the shared
communication channel or data bus.
•Electronic Control Module (Clock)
The Main Controller (Traffic Cop)
•Multiplexing
Transmitting multiple data signals across a shared communication channel.
•Displays, User Interfaces
“Touch-points” between the user and “the system”.
Where operators view data and control “the system”.
Think About:
•Complexity – Interactions and Integration.
•Autonomous – Monitoring and Control.
•Bells and Whistles – Commercial Appeal.
•End User Simplicity – Systems that are easy to use.
•Integration – Plays well with others.
•Adaptive and Flexible – Requirements Change.

and of course, with a …


•Shorter Time to Market.
•Lower Cost.
HARDWARE
500 CLOCK

Introduction
The E-Plex 500CCM series combines master programmer and controller functionality with a color touch
screen interface, producing a singular, robust display and control solution for any E-Plex System. Dynamic
touch screen graphics and static touch overlays give you the ability to provide a unique appearance while
maintaining a constant interface.
The 500CCM is compatible with existing E-Plex modules and provides advanced system status and
configuration capabilities. Combining the 500CCM with other AC distribution, DC distribution, digital I/O,
sensing, user interfaces and system interface modules allows you to configure a system to meet your specific
needs.
Key Features
• Helm mountable
• 7” diagonal color LCD touch screen with
transmissive display
• 480 x 234 screen resolution, 16-bit true color
• 256KB of onboard memory including a master
record of configuration data
• Rear USB service port
• Custom touch screen graphic design and layout
created within E-LOGIC® software
• Custom dynamic and static graphics provided via
color touch screen and touch overlay areas
• Landscape & Portrait Orientation Options
450 CLOCK

Introduction
The E-Plex 450ECM series combines a master programmer and controller functionality with a customizable
touch-screen in one low-cost interface. The 450ECM is housed in a thin structure that extends less than 1/2”
from the dash or wall surface. The 450ECM is capable of monitoring and controlling tanks, pumps, lighting,
HVAC, gensets, engines and electronic systems.
A 128-character display (8 x 16) provides information, including alerts and diagnostics, from any of the
modules within an E-Plex system. Customers have the opportunity to define custom artwork which is EL
backlit within the touch-screen to provide the end user with an intuitive E-Plex system control interface.

Key Features
• 255 unique alpha-numeric characters, 64-position
touch glass display
• System diagnostics and security lockout
capabilities
• Electroluminescent (EL) backlight for night-time
display
• 256KB of onboard memory including a master
record of configuration data
• Custom artwork overlays and bezel finishes
• Rear 10-pin RS-232 monitor port and front USB
service port (optional cables required)
• Same mounting and connection layout as the
400ECM series
439 DMAC

Introduction
The E-Plex 439DMAC series has been designed to simplify electronic systems wiring by providing more
control over AC loads. The module provides AC distribution and control for 110 and 220 single phase
applications. Hydraulic magnetic circuit breakers provide traditional circuit protection. The 439DMAC
supports a combination of single and double pole breakers. Manual override capabilities are provided
through the use of a user defined default relay state with operation via traditional circuit breakers.
The 439DMAC can be combined with the 336PFM or the 442EMS for a robust AC energy management
solution.

Key Features
• 75 amp max power source per bus
Per channel: 40A normal open
Per channel: 30A normal closed
• 16 channels maximum
• Isolation between high and low voltage systems
• Independent hydraulic magnetic circuit breakers
Single and double pole breakers available
• Circuit breaker status monitoring
• User defined default relay state with operation
via traditional circuit breakers providing manual
override capabilities
436 MMX
Introduction
The E-PLEX 436MMX series is a 10 channel DC power distribution module. Eight channels are intended for
lighting/resistive loads handling up to 8 amps each. Two channels incorporate diodes to allow for driving
inductive loads and are capable of loads up to 15 amps each. The entire module is rated at 60 amps max.
All channels have built in dimming providing a flexible solution for lighting without requiring additional external
dimming hardware.
The 436MMX incorporates thermal, short circuit, and programmable overload protection in order to safeguard
the module against very rare or severe conditions. When E-Plex is not present, local electronic overrides
capabilities allow independent operation of the device loads which can be used for testing and verification
during installation.

Key Features
• 10 channels of PWM dimming (60 amps total)
• 8 channels of 8 amp lighting / resistive loads
• 2 channels with 15 amp capability for inductive loads
• Status LED’s for each channel
• Thermal, short circuit, and programmable overload
protection
• Local electronic override capabilities
• Reverse battery protected
428 RSP
Introduction
The E-PLEX® 428RSP series, a programmable, multi-color LED, rocker switch panel designed to operate within an
E-PLEX® system. This innovative new product incorporates independently controlled LED’s, allowing custom-
configured color selection on a per LED basis. Via E-Plex software, each LED is capable of being configured to
produce up to 64 unique colors without the need for special ordering or assembly.
The 428RSP utilizes optical interrupters to create a switch output, which means no electrical contacts within the
switch. The 428RSP provides interchangeable cams, including 1 & 2 position momentary, 2 & 3 position stationary,
2 position momentary / 1 position stationary switches. These cams are designed on a simple snap-in platform that
allows for easy and inexpensive assemblies and modifications. In addition, switch banks greater than eight positions
can be combined by dovetailing multiple units together.

Key Features
• LED color configuration, choose from a 64-color palette via E-Logic
• Each LED can be configured with up to four unique system-status colors
• Laser-etched actuators (customer-specified legends)
• Rocker switch uses optical interrupters (no contacts)
• Interchangeable cams to create different switch modes
• Panel assembly is water-resistant
425 DRM

Introduction
The E-Plex 425DRM has been designed to simplify electronic systems wiring by providing the reversing
function local to the motor devices thus eliminating long cable runs back to common control systems. This
is accomplished with 4 DPST relays with the common connections of 2 relays wired to either side of a motor.
When one relay is active, power is supplied in one direction. When the motor is reversed the relays switch
states allowing the power to flow in the opposite direction. A solid state switch monitors the current draw of
the motors which allows for intelligent feedback as to the condition of the motor.
A typical operation would show an initial surge of current as the motor begins to move which decays to a
steady state level as the motor gets underway. When it reaches its limit the motor will again begin to draw
additional current which can be detected and the power halted stopping the motor from further movement.
For additional safety, in the unlikely event of a thermal runaway condition a thermal disconnect is used to
remove power from the solid state outputs. Local electronic override capabilities allow independent operation
of the device loads.

Key Features
• Relays switch polarities to drive motors in both
directions
• Local electronic override operation
• 35A inrush capable
• Current sensing of loads
• LEN value 2
421 QIM

Introduction
The E-Plex 421QIM is an active low digital input module. It provides 4 channels of digital I/O in an
encapsulated unit to detect inputs from equipment that switches to ground. The module has LEDs which will
provide local verification of the status of the inputs.

Key Features
• 4 active low digital inputs
• Local LED status indication
• Operating Voltage : 10VDC to 32VDC
• Operating Current : 20mA to 45mA (with all LEDs
active at max voltage)
• Input Low Threshold : - 0.5VDC to 1.0VDC
• Input High Threshold : 4.6VDC to 32VDC
416 TPS
Introduction
The E-Plex 416TPS series has a resistive touch panel, with LED’s for status indication. The touch panel
display also includes an audible alarm for switch input verification or alert conditions.
Customizable artwork is available for button identification. The display’s electroluminescent (EL) backlight
allows the entire touch screen to be illuminated uniformly, making them easy to view in various lighting
conditions. The backlight can also be operated in a screen saver mode which will blank it when not in use to
extend the life of the EL panel. In addition, the audible alarm can be muted for nighttime operation.

Key Features
• 6 LED’s for status indications
• Up to 10 user-defined touch regions
• Piezo buzzer for alert notification
• Electroluminescent backlight for night-time
display
• 3” diagonal resistive touch panel
• Custom artwork overlays with a variety of plastic
bezel finishes for interior aesthetics
411 BAM

Introduction
The E-Plex 411BAM has been designed to simplify electronic systems wiring by monitoring the voltage and
current on each of the port and starboard batteries and auctioneering or selecting whichever has the highest
voltage available for critical device operations.
3 solid state outputs are capable of driving link solenoids and emergency bilge pumps from either the port
or starboard battery bank. The 411BAM can be used with 12 or 24 volt batteries and will provide status
information of each battery including the current draw (up to 100A) of that battery. 4 nickel plated brass M8
terminals are provided for main feeds and the distribution feeds.
Local electronic override capabilities allow independent operation of the device loads. For additional safety,
during a thermal runaway condition a thermal disconnect is used to remove power from the solid state
outputs.

Key Features
• 2 solid state outputs capable up to 5 amps each
• 1 solid state output capable up to 12 amps total
• PORT & STBD power monitoring
• Local electronic override capabilities
• 2 active high inputs for PORT & STBD battery
switch status indications
• Provides current sensing of loads
• Thermal, short circuit, and programmable
overload protection
389 DMAC

Introduction
The E-Plex 389DMAC series has been designed to simplify electronic systems wiring by providing more
control and monitoring of AC loads. The module can be used in single-phase 110 or 220 applications. It
allows the designer to take advantage of advanced energy management capabilities such as intelligent load
shedding to prevent unnecessary resetting of circuit breakers.
Built in redundancy incorporates resettable hydraulic magnetic circuit breakers for each channel. Local
electronic override capabilities allow independent operation of the device l

Key Features
• 8 Relay Outputs up to 250VAC
• 20A Max per channel, 50A per L1/L2
• L1/L2 AC inputs can be tied together or separated
• Independent hydraulic magnetic circuit breakers
for each channel
• Voltage feedback of circuit breaker status
• Current / voltage / frequency monitoring of AC
inputs
• Optical isolation from low voltage systems
• Manual override capabilities
• LEN value 2
366 HMM

Introduction
The E-PLEX® 366HMM is a six channel DC power distribution module capable of handling loads of up to 15A
per channel or 50A total. The six channels can be utilized as either inputs, outputs, or a combination of both.
The individual channels may be combined in order to handle larger amperage loads.
The 366HMM incorporates thermal, short circuit, and programmable overload protection in order to
safeguard the module against very rare or severe conditions. Local electronic override capabilities allow
independent operation of the device loads.
In addition, the 366HMM design allows for the ability to utilize up to two channels as dimmer circuits,
providing a flexible solution for lighting without requiring additional external dimming hardware.

Key Features
• 6 channels with outputs capable to 15 amps each (50
amps total)
• 2 channels with PWM dimming capabilities
• Reverse battery protected
• Status LED’s for each channel
• Thermal, short circuit, and programmable overload
protection
• Local electronic override capabilities
• Designed for motor loads
350 LCD
Introduction
The E-Plex® 350LCD series is a family of liquid crystal displays that have been designed to give the customer
a choice of desired features without requiring a traditional operating system on a PC. An integrated touch
screen interface allows for monitoring and controlling of different key subsystems, all from one location.
In addition to the system display and control features, the 350LCD series module can double as a video
display for inputs from satellite TV, VCR, DVD, DVR, video game consoles, security cameras, and any other
video source that supports RCA and S-Video connectivity. For example, you can watch your favorite DVD
on the 350LCD, and with a quick touch of the screen, all the controls and monitoring of your system are
available for you to access.

Key Features
• 640 x 480 color display
• 10.4” Diagonal transmissive display
• Supports NTSC and PAL video formats
• Integrated resistive touch screen
• LEN value 2
336 PFM

Introduction
The E-PLEX® 336PFM can be used to measure AC current up to 200 amps and voltage up to 220V AC, and
frequency of the AC transformer. Furthermore, there is no need to use an external isolation transformer.
The AC power monitor is capable of scaling the output values using E-Plex table builder. Table builder allows
the end user to automatically create a profile of the input based on a set of data points.

Key Features
• Measures AC current up to 200A, voltage up to 220V AC
• Includes isolation transformer
• Measures frequency of AC line
• Output values can be scaled accordingly
331 BMI
Introduction
The E-Plex 331BMI battery monitor is an inductive monitor that senses both current and voltage output. The
battery monitor is bi-polar in that the E-PLEX® network reveals if the battery is charging or discharging. Put
the positive battery cable through the center of E-Plex battery monitor and secure it to the cable. Orient the
331BMI’s 1/4 “ terminals away from the battery post for proper current direction indication by the E-Plex®
system.
The battery monitor is available in two configurations, the 331BMI-01 has a single reference voltage wire
for applications that have the battery negative terminal in common with the E-Plex return. The 331BMI-02
is an isolated version with 2 reference wires for applications that have multiple batteries where the battery
monitored cannot be tied back to the E-Plex return. The wire is required to determine the differential.
Calibration is provided through the E-Logic Software.

Key Features
• 100 / 200 amp monitor
• “Engine cranking” amps capable
• Charging and load current sensing to and from
battery
• Voltage output sensing from battery
318 PFTG

Introduction
The E-Plex 318PFTG series can be used in a wide variety of applications. The same tank sender can be used
for diesel fuel, fresh water, grey water, or black water tanks.
The tank gauge in it’s standard version can measure fluid up to a maximum depth of 2m, and measures
pressure of fluid in a tank in one percent increments. Elevation has no effect on the output reading and tank
shape has no effect on the accuracy of the pressure tank gauge, which makes it useful in applications where
the tank shape is irregular.
The tank gauge can be used in multiple configurations, depending on the construction of the tank whether it
is plastic or metallic.
The E-Logic software allows for accurate calibration by building a tank curve table during the initial fill
process. A default table can be established if the tank parameters are already known.

Key Features
• Measures tank contents by sensing pressure
• Can be used for diesel, fresh water, grey water or black
water
• Available in top entry and direct mount versions
• Robust stainless steel sensor
• Top entry version is adjustable for different depth tanks
801 IPLEX

Introduction

E-Plex's latest module brings all the functionality and sophistication of E-Plex directly to boat owner's iPad, iPhone or iPod Touch. The module
works in conjunction with the iViewer App giving users a bi-directional touch screen interface for all their E-Plex monitoring and control. The 801
IPLEX module is a complete package with a Wi-Fi access point for up to 5 units, and a USB point to charge the main iPad.
This exciting new addition to the range gives E-Plex the look and feel the iPad generation are used to, and happy with. Customers can choose to
use their existing Apple hardware, making it a very cost effective option, and opt to have it in a fixed position, say within the helm panel, or keep it
mobile. They can also continue to use their iPad or iPhone for all their normal tasks

Key Features
• WiFi integration
• Ipad and Iphone compatible.

Please note these are not all modules available please consult Bass Products for a complete list and specs.

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