Compendium 2004
Compendium 2004
~;.;---+-=96-z/~E::-::Iec:-:."""fTB§l/~~-J~1o~04
2003/Eiec.(TRS)/441/3 Pt. 2.9.04
j Upk~ at).~..Q-~nliness. of locomotives
I Modification io the Safety devices in electric
~-
73 1
· locomotives
96/Eiec(TRS)/44016 Pt. 27.7~04 Special Drive for cleanliness of E!ect.rlc
Locomotives.
2004/EieC'.(TRS}/441/5 20.5.04 Standardisation of Vertical DBR units with AC
'-----'----· · - - - · - _!!VRF for Electric Freight locomotives
indexMS
---...:.·-·--··--··-- ..
28. 93/Eiec(TRS)/440/3 Vol.lll 24.2.04 Import of $Ide borers and Centre pivot bushes 82
foi· WAG7~
27. 98/Eiec(TRS)441110 VoJ.iJ 19.2.04 RSRC Report Part II of Februaty.2001; Item 77 83
I Pe11ii4.15.1: OBRsonelectricloooa
28. 2003/Elec(TRS)i440!4 9.2.04 Colour scheme for electric locomotives 85
29. 2004/Elec(TRS)/44112 6.2.04 Provision of 10 KA 25 kV gaplesa surge ee
arresters {LA} on electric locomotives.
30. 93/Eiec.(TRS)J-44111 Pt. 6.2.04 Repairfrehabifitation/AMC of major equipments 87
of electric locomOtiYe
31 2000iEiec:(TRS~113!22 27.1 .04 Oeratll'ne_!lt of 1057 On. Oadar-Amritsar ~ss 86
index:MS
Government or India
Ministry of Hnilwoys
(Railway Board)
/
Sub: Coordination with Coaching (Punctuality) Cells in Divisional and
Zonal headquarters level in recording and conveying correct information
regarding Punctuality loss case~ to Railway Board.
It may be pointed out here that Railway Board Punctuality Cell is being
operntcd round the clock monitoring punctunlity of all important trains including MR
trains, Rnjdhani Express trains. The. Fir5l lnfomuHion is usunlty rclnycd lo the
Railway Bonrd 'punctuality Cell over phone, or by FAX, by Coaching cell of lhc
Rnilway, which is circulated to High omcials in case of serious fnilurcs/puhfic
• agitations etc; incidences where train operation is seriously hampered, or which arc
potential snfcty ha1.nrds.
-i-
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_~> "
I
To avoid such occurrences in futu,rc, the following instructions mny he
mctkulow:iy lollowcd:
N.R;;::JL
(Nihrar R. Dfl~~
Director, Electricnl Engi~~c/ing
(Holling Stock)
-:L-
{;()\'1·:U~l\11~NT OF JNUIA
MINIS Ill\' O.F aAII.\\'A \'S
(IC,\li.WA\' BOAIU))
.. -.~t is ohscrvcd lhnt r.tih\nys arc taking unc.luly long time I{Jr rcpnir/condcmnotiun ur
'' ·• nccide~tllirc-Jumagcd locos. These locomotives continue to remain in holding without doing
.: ' · any pr0:ductivc work and vitiating vurious statislics. Therefore. following time frame needs to
be followed:
. i
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GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
(RAILWAY HOARD)
. '
• i
Recurrence of rolling down cases r;f disabled trains and locos, in • •f
: .f
Railways, is a matter of concern} in sp1L:· of issuance of several clear
instructions and guidelines in this regard from Railway Board, as per the :~
'
above references.
.. '
:~
(iii) The loco pilots and Assistant loco pilots are familiar with
instructions regarding measures to be taken wllen the
locomotive is disabled, on line.
f\L£ ::(JL_
(N.R.Dosh) /
Director
Electl·ical Engg. (Rolling Slock)
. 5-
' '
GOVERNMENT OF INDiA
MINISTRY OF RAlLW AYS
{RA!LWAY BOARD) ·
10()"""' ~ .,.--~
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....
4. In initial and refresher courses of all Asstt. Drivers and drivers, the staff should be
trained to wedge loco wheels in emergencies to prevent the vehicle the from rolling down
on gradients. Wedges should be provided after precautions (a) to (d) for stopping of
trains on grades as above, have been taken.
. ,/
~ (Sud~mar)
r(_ Exe. Dir. Elect. Engg. (RS)
Railway Board
.I
Copy to·
-7-
\
Govo.rturtt>nL of lnJtn
Ministry of Railways • ..
( fluilvJaY l3 oard) , . ·. ~;-:, . . 1 ,
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Sub:
...... ' .'
Accident. due to rolling bar:k of: trains·
:·o •, •
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rh thiz conection 1 ~ttenlion is .-d.so invitod
~.-o the prov:ts1on of Indian flnilways General H•;le·
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su/-
Sd/-
( tvl.G. AHU1A)
· F.x ec .Director,
Exec~dve·lJirector :·}" f et y,
M':? c h • En~ g • ( T r) : H.:~ilway Board:
1\ai.lltlay uo~nl;
.. ..
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(l.) On tr<d.n:. fo.r.ry:i.ng P<JSscngers 1 i.\JI? Gu.:1rd shnl.l
upply thr..? h;:md br::rkas in the lll:.d<CV;:Jn ;mel nJsn i1l'l'lY S}'fi19s,
':H:dges or scotch blocks 0 :, the cilsc m<~y he> to til':! whcC'ls of
tv10 vehlclas nr: fJr(;.>r Lo the de::;ccnding gratllnnt·,.
'·
(il) On Gocds t.ruins, hand brakes of at J.eas·t one thin.!
of the waQons on thn tr<J:i.n::; or tnn vJagons bchir1d the engine
and five ltJagon!J lnsiu<? tho brakcvah, whichever .ls more, shnll
be pinn(ocl doNn in "dditibn to th~ applica~~ion of thn Guurd's
hand bb:d<.c in thr:.· bra kcve1n .S pcci ul care shall be taken f~r ~
the~ trnin:J..·VIith special type·or \-Vc1di.Ons·such a:. r~O~s, D0Js)3itl·J ..
BOis, C:HTs etc. which arc fit'lnd with rn.tJ.N· b<:H1J:ings wl1i.lc
.
tak:tng 'i..lhc·abovc prE."c<Juttx:ms. .
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GOVERNMENT OF lNDIA
MINISTRY OF 'RAIL\~YS
(RAIU'/AY BcYUiD)
.. •
.I •' ••
,.. l:
... .......... ) . ' . Ne.w .Delhi,
. ! , . dated 13.11.1995
.. ..
/' .
Gsncrel Managcre,
All Indian Aail~eys.
il
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II
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~ .' -· .. Un 12.DG.1995, locoeotive cf tho 1~56 Up Jhanni-
Itarai Paecangc~ (Air Drake Stock) failed in ~id s==tian
due to DJ t~oubla. After applying loco brakoa, the
ere~ wer~ aeriouoly ongngad in trouble ahooting. After a
whil5t the train atortad elowly roll.ng down and could
not b~ 5toppod t i l l i t collidsd with a atationery expr~ea
train weiting on the Ho~e 5i9nel et the station in the
rear9 Tho recom~andotiona of the CRS who had once ·onquirod
into tho cccidGnt, ore shown in cncloood nnnexure. · In ·
thlm connection, following unambiguous instructions moy
please bs iueued. to all Runni~g Staffa- ·
2 ·,.
~s~
( S. DhQaerathy )
Exac.Dir.Hech.Engg.{Tr)
Roil•,.a:sy Board.
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'I Government of India
I'
,I . Ministry of Railways
d (Railway Board)
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a)
Existing designation
Mail Driver
Grade
Rs.6000-9800/-
Revised Designation
Loco Pilot(Mail)
r
b) i)Sr.Passenger Driver Rs.6000-9800/- Loco Pilot (Passenger) Gr.I
ii) Passenger Driver Rs.5500-9000/- Loco Pilot (Passenger) Gr. II ~
/
/
/~
v
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~
(Sudcsh Kumar)
lf:l q;~r~rr
·xc. Dir:"Elcct. Engg. (RS)
' lh!l'IU'S
Railway Board .{>
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···-
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.';'·/'{~. . t•i~,
Government of India
Ministry of Railways
(Railway Board)
..
Sub: Revisio1r, of designation of train drivers- Corrigendum.
Sr.Diesel Asstts/
Elec Asstts.
ii) Diesei/Elcc.Asslts Rs. 3050-4590/· Pilot
~
Please acknowledge receipt.
.~ . . . . j
~sh
···-~·
Kumar) -
; '.1:
Exe.Dircctor Elec.Engg(RS)
Railway Board
I
Railway ~rd haYe decided to revise the designation .of Drtvers as indicated
cgainst each:
The revised designations. as detailed aboL.e, wtfl not entail any change in the pay
scaies, duties & responslbHitles, mode of recr~itment, level of supervision, selection
procedure, classifteation under HOER and eligibility conditions prescribed for the posts or
ave1ues of promotion. lhe percentage distributiOn of pasts in the various scales d pay
will also remain unchanged by the revision of the designations.
)
,. ~~ ~v·\/}_·
( Shrlprakash )
Director, Pay Cot'l'VnSion-n
Railway Board
-\s:--
. ./ .,. ..
GOVEI~NMGNT OF INDIA
. i\.JINISTR Y OF RI\ILWA YS
(R/\11.\Vt\ Y f30ARD)
New Dulhi,
Gcn~ralivl:'uwgcr
EmH Central R<~ilwny' ; .
H<tjipur.
lll'llllinalcd homing shed working a trnin. It hns. howe;v.cr .. cmnc. to nolicc that recently
l wo W1\ Ci9 locos alloltr.d to Ajni EI.S were dcspntchctf dead cx-MGS where these came
f1!; light cn1~in~.: via Dh:mbad Divisi<lll. The dead. movement might have lakc·n place. on
acc!'l~UH of.shonag~:·of crcw/pnlh ami non-rivailnbilitr orloii'd'l·bwnWls Nngpur cx-MGS.
· • ··r
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~. {.I.S (> •., mgh)
Exec. Director E cc. Engg(RS) ·
Railway Uoard
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
(RAILWAY BOARD)
:.·
" "
w·
(Shakeel Ahmed)
Exec. Dir. Mech. Engr.(Trau~tion)
Railway Board.
-¥-
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GO\'EHNi\IENT OJi" INDIA
'MJNISTR\' 01" tt~IL\VA YS · 1 :
(1~,\U,\VA'\' UOARD) ' '
! '
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. The followin~ instruct ions' are rcitci.atcd · .·for .ens\1ril~g t imcly ma i~i~n~J~~ · ·
~chcdulcs. · . i 1 ' . · ~- ,. .i ; .: . ·~;; .. : .,dj.!. ·
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& \VAG-SHA/HB (M.U.) based. on ft5 days intcr;vnl 1betwccn: ~qhedulcs ..'. te
t.ll'gct <h!t~· for th~ ~ocomotivcs ~6 rct(,rn.t~; it~. pntcnt}~.h~~ l'hn I 'be the
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(V) ll ~hall he cnsllrcd t(mt the locomoti\'e is returned. to·th~ home sh~4 withi~ ~l's~i,jj
days of its ~ast scltcdule. Th: locon~9tivc whicl' ·has)leen ;in· sef!ic,e fo~ ~~Jltj ..
. days from .11,s last schcd~•led~mspecll?in s~ould ~ot be!¢p.gaged~lt?:any.:~a'~:f.li;f: .
1
other lhan the o!1C: movmg m the dt~ectlon of ~ts .ho!Timg, ~.hei~.! :. o~~~~u;il~Li~t{•·-',:
schedule loc~s wtll:also not be sent outiof theownm~ railway.
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Limits lor wot ki11g of Elb.:lric lo.:olllotivcu un various ton:ilorics were lt1id dowu a:l per
Joint Procctlurc 01 dcr dt. 25-1 ~% n1cutioncd above. Th~se were rc.:viewod in the light of
variour. reliability improvements on Elcclrh.: l.ocumotivcs lcm.ling to increal:ic in · iuitt'Vflla
between schedules from 30 days lo .45 days lor ccittaht locos and instructions were 'jointly
: issued· by AdditiQnal Member(iratlic) ·and Additional Membl!r(Eicclrical) tbr operation. of
WAG7 locos ·without any· tcrritorbl ·lilllil!> on ttn ·cxp~rimentnl basis· for a periou of tht:c~
moillhsupto-19*10-2001. · ·: · '., · ·' · · ·
···'
2.0 lt has 'alsa been decided that \\' AGSI ItVHB loco~ (with Hitachi mown;) multiple ln
' un.it operation may also be' permillcd in multi operation_ on similar lines as WAG7 locos, .·. ·
. without any territorial limit upto 15-5*2002, subject to discipline being observed as oullincd
below.
( . I
2.1 TLCs (Power Controllers) will .maintain the due date for· in:;pection of WAG7 &
WAG5HNHO (M. U.) l'~scd on 45 days ioterval between schedules. The Large! date 101' lhc
locomotives to rctuJll to its parent shedsh~ll.be the 45 111 dny,
11
2.2 A trip inspection !.hall be n.rrnugcd wilhin 21 days fi·om the last schedule. Aller 20' duy
from its last scheduled inspeclion, the locomolive will bo·orderi:d to wurk a train towards the
point/shed where its tlip inspection shal! ~e awmgcd. ·
'
2.3 On ~nd from the •12"'1 clny' the locmnolivcs shall be plc.umcd for its return towan.lr: lum1o
shed. For this a list oflocomotives to be rclulltcd 10 home shed shall be .ti.tmishcJ o.v the TLC
to the 'fraflic Control, giving individual hlCOIIIOtivc l)\llllhcrs amlthe IIUlllbcr or d:ty:> thcyjt:IVC
has {l<.~...:!t iu Sl'l vice :;in(:c thcir'la:-~t schedule inspection.·
...
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!>hnll uc WS\ll!'d Jl/ni,·ll•~:·~·,.li~··'';,,,", ~ .,_, l·:·ll:li•II!•,.J.u, tlw ,,,;,illc ~:!•~::1 wiiJtiu 45.days.,'!.'',if!J:i'L.-:J~~~~:t,·
;~c~·~dul~. · Tlw lp~.:ofLI iti\;.;,\.:Jildt l!n f w•:i,·.iw:.~·; \.ii:~ ·l~~~D ~l;i'~·;> !iJ:~m itfi l;t.st' ~~~!~~;~~~c;~~~~(~~~l~t:,
·. n'~';>hlHrlll 1101 t .. : IN/!·.11,1':<-Ir itl ,!11'\• !'Lilli 't'•ll; •. , ,,,,,·.j.·,,x~i{Jt~h!~}t•t·:~i,<li~q·d . '
Uvl:tthll' :.~:ff.;/:1111.: lu,~n~: \\ 11! m•t !It: uf.:thl': H\~!11111} Hlllwny,
;r. . I r!· ·.n11 11111
' . '.
,;..order tO Cll',;l~!~ r;,tlft;pli;lllo,;l: \\ith llu.' itl',(lltl:liOII!',, :ilc posii~Oll vf
bcyund liQ days N~;ill l··~ tl:vit."•:~,;'J liv ('I :1.1 :.tcFTtvl 011 Uilily 'busastunJ n.:quir
f.CilSUrp tiflldV lt:.h.~lll IJl lfn; hh.:~ll.ll~)(i\ 1.: {II ilUIIll' 1-ht:U. . l . •·.I'
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~nit01i~llli1!lit1;jl,'.ll op~·tatio11 inlt:!.jl~ctnloll•~·~ thau thcl:c WAU-7 & tho
1:-WHU (M. U.) ~~1all 1~111ain a~ ~~~ i1 •ub!l.'d i11 the Juinl Pwcct!urc Onlcr. --•~.........,
Board's lcltcr of 25.- i'-199u. ~t!VII"4i'l'•'::r"
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.0 ~'i.,~ Being cxpclilll\.:nlal in 11\tt\11 t:, lh~.::.l; '" tkt ........ ill nuloumtica.lly cease on
.....
months i.e. 15-5-2002, Utllc:;s cxtciltkJ
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the Uu;11d .
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Miuish·y of Hai!w;~ys·
(H.nilwny Huard)
No.200 l/Eicc(TRS)/ti 110/S New Delhi., 191h July, 2001
~·
i' t"'\ ;-' ..~ .. Joinf.Procedmc Order for extending operation ofWAG7 class ,.· /
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' Ir of Electric locomotives ov1 er all electrified railway zones .. ,. · '"
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2.5 111 vnf<:r .to cw:unJ conlp!i<w•:i.~ wilh tilt~ instructions, lht~ pos1l10n of loc(.)tllotivc:;
running beyond 1f5 days will he r.\'!v.iewt~d b:Y CELLYCFTM on daily b~sis and required action
lnk~nlo ensure 1i1ncly rt~luni or!hc !()COill\)Livc to lll>mc shed. · '
2.G ·rcrrilOrial limits lbr tiJH.:I'Illh..HJ i11 rcspc..:t of olhcr than· thc.so WA0-7 lo..:omutivcs
·; 'shnll rcmn!n as sljpulntcd \n the J<>int Procedure Order rcrcn·ca lo in- .D~nrcl's lclter of.
: 25~1-1990, ' I -,'··'·· .. I • ' • -•: ' . . •
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(S.S. Bhnudari) ,
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'iiTUf W<.fi'R CO\'ERNMHST OF ISIJ!!I
ffi ti::tt<"'tl MINISTl~Y OF RAILWAYS
( tFr<} l:ftt RAILWAY ROAJW)
General Manager,
l. CE:ntral Railway • Bombay v .or. 2. Eastern Railway, Calcutta.
..
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4 .o It is emphasised that Railways should maintain
that authorised territorial holding of locomotives to
·ensure efficient operation so as to maximise movement
of loads and keep .wagon tuJ:nround low. This would also
. mea.Q .!bnat the locomotives are given proper attention
in time.to.serve the intended purpose.
l
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You may please direct your COMs and CE&s to draw
up detailed i~tructions .regarding the movement_of I I
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-~:i~o liniits ·-~or working of electric locomotives
· 'l'he , I l
· i· ,c··on •various terti:tories are reiterated irl the AJ;Ulexure I
· ..attached •. ______
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ANNEXURE-to lETTER
' ,, NUMBER 94/t:l~ctlTRS)/
440/lt • .
TERRITORIAL LIMttS FOR OPERATION OF ELECTRIC LCX::OMCYriVE·s Dat!'d 2..;- .1.96
1
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NR CR, ER t. WR
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·· . .:
Government of India
Ministry of Railways
· ( Ra.i l'A' ay Board)
No •.94/Elect {T.~ )/440/ll New Delhi, qated 9-8-1995
·General Managers,
.Chief Electrical Engineers .
.and Chief Operating Managers,
Central, Easto!;n, Northern,
Southe;:n., South Central,
· South:'ltastern &·.Western. Rai.lways.
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.
Ttli th immediate effect, any failed elec+:.ric locomoti v~
.~ irrespective o£ the Shed or Railway to whi.ch it belong's .<,sha:t~
I
·:.~· 5.0 Any ·:fa:i.lure to comply with these instrllctions ·shou;Ld be_·
· . · · brought to the notice of the Board by the Railway homing the .
)ailed locomotive.
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(SHANTI NARAIN) fNOE!.t LOBO PRAB,HU)
Adv:iser ('IT) · Adviser· {L)
f.,; ••.
4. The above has the sanction of the President and issues with the concurrence of the
Finance Directorate of the Ministry of Railways.
5. This has effect from the date of issue of this letter. Hindi version is enclosed.
2. The decisions communicated herein take effect from 1.8.1981 except where any
other date is specifically indicated. These decisions will have the effect~ of superseding
the existing rules and orders wherever contained on the concerned subject to the extent
those rules and orders are repugnant thereto.
b) In all other cases (including those ~re the banking eng.lne is nin ~,.
a light engine or assi'stance not required) the computation will be five times
the actual distance in the case of class I Ghat Section and three times the
actual distance in the case of Class II Section. (Para 1067)
be
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.:. . J.
'
. :
, ' .·~ '
'\ '
.: '.
'.
-
COVEH.l'it\ll~NT CH'li'-!UlA
I\liNISTnY OF H.\11.:\WAYS
(IZ1\ILWAY HO . \IW)
General l\ Ianngcrs,
Allllldi:u! l\:tihr:1ys induding l'rotlm:liou tlnils.
One of the Railways had pointed out that the in$lructions contained in lhc
. abov;..: referred H.:liiW~lY Board kllcrs, [0r adjttS[IllCflt or IHJ . /\ debit:; lor luco hirt:
charges 011 outage basis between the owning aml user railw;tys, an; conlradtctory
since outa·gc is exchanged only between adjacent railw;:;ys.
't'hl: i:;su<.: ltas b~·cn n.:-c.xamincd. \Vilh th...: prugrcs!;ivc intplcllicnlatiun ol'
l"UIS on zonal railways, it should be poss:btc [ur each railway lu u~change \.Htlagc
i,d(mnation with all railway::;. Hence it is once again reiterated th;ilthc dcbits lor loco
hire cllaiges arc to be excllangcd on the b:1sis of outage between tile owning and til~
user railways only, in terms or para 369 (I) or Fin;mcc Code V\"Jiun1c 1 us amcmkd
vide correction slip No. 61 annexed with Railw<IY Board's letter No.f(C) /21JO~Ii27/t
Ja~ed 30 9.2004.
Jn view of the above, the owning 1Jilwuy should make all cllbrls lo gel the
tHila~·.e
spc11l on each user rnilway :md rai:;c tile tkbits nccnnlitli:.IY. The ootap.e fieun;s
should be t)btnincJ by the control ol'li.:.c, tluough 1:01S, to the c~Jl~IH pus:;ibk. The
uscl' railways should accept debits as raised by the owning ruilway and not coniine to
cxchangi11g debits with adjacent railways only. lt.should be ensured thnt no debits
l(lr loco hire clwq_;cs nn.: cli-;pulcd on the gr~i1nd tiwt debits will be cxcltan!J<.:d only
between adjacent railways.
(Sudl!ir l\1athur)
Exccutin~ Dircclor 1\c~:ouab
Gm:crnmcnt nf hh:i.li~
i\tinistl')· of Railways
(Railway Board)
Ref: (i) Member Traffic's D.O. letter no. 2004m·I/65/31 dated 09-11-2004
addressed to GMs of all Zonal Raitways
(ii) Railway Board's letter No.2003{TT·I/76/14 dated 26.5.2003.
2.0 Vide reference (ii) above, detailed Joint Procedure Order was issued to
Rallway5, regarding loco monitoring through FOIS and procedures for entering '!>heel-in'/
'shed out' data pertaining to locomotives in the FOIS. (copy enclo5<.:d).
Para 2(1) of the JPO states: "All information in FOIS relating to 'shed our will
be fed by diesel power controller or traction loco controller on duty for diesel or electric
locomotives respectively for each loco coming out of shed/off trip sheds"
Para 2(IV) of the JPO states: "All information in FOIS relating to 'shed in' will
be fed by Oy.Chief Controller/Chief Controller on duty".
3.0 The JPO also categorically vests responsibility for correct entry of other loco
related data i.e. owning railway, particulars of maintenanc(~ schedules overdue schedules
etc. in the FOIS.
4.0 In this regard, Railways are requested to strictly observe the directives of
MT, according to the detailed JPO as per reference (ii) above. Feedback regarding the
compliance may be communicated to this office within 15 days.
;~~h~J~"'""'
Director, Electrical Engg. RS)
I '
I '
-.33 -.
~~ QlfH'tlo, m ~ in trit:; ~~
'lffiO ~
~~
1t ~·1}~0 00~
R.N. AGA MEMBER TRAFFIC, RAILWAY BOMW
AND EX·OFFICIO SECRETARY TO
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
NEW DELHI-110001
Yours sincerely,
G
--
(R.:f'!._Aga)
---
../
cc: MM & ML for information
,•r"
~~
. . ·-:;l{·t~'
-j.li;;l"-
•. '
~P»fEN'X' Of:' ll1DI.t\
~lNIST~Y 0~ RAILWAYS
R.t\XLW:~:Y BQMtO
t ·. ·• )
G&n~:u:-alManagara , •'4
. ~'
W:.i.th. the extend~.:!d nAn 0t electric ~md .diesel.-:locomotives . \v
beyond zona.l bound.al:h~':'!.. th.ere is a m~ed ·to 'ens-qie. timely re~urn H.
of locos t'' sheds for m;.:tintemJ:.nC<.~ sch•nqules. Facility of · FOIS · ;~
should be used t~or ro.on:U:o!:.in·~ loco outa ;re and location so as tp, A
assist in their tim<::l:; rett.:l.i::n. ·,::
. I · t ·I
.ii:i.; Xx"E~~.of .;t;.?C:::_~ \to be: fill.ed :!:ri ,t;rnJ,y ·by par~nt division)
0 •
_~
·.;
j
:l\t) Dolv.ain fliuk/ ~""'":;;ice~ in' whL~h' 110l~Lt·y· loco is supposec .
. t? b~ · us1;.c1: :p• fq.~:: pas~; 'G''.. 'f~,::; goods, "-S' fo:r 1.
nnunt.1n·~n · ;, ···· ·*,.
<
.. '!
~·, I I
-!35-
I • • : /,
• territorial outage
• locos which are already overdue, ::chedule/t:t;:Lp sqhedule
or will become due after one day fo:t: trip-" .inspection and
after 3 day:J for other major schedules, ' ·
'
VI. The report will be made available to Cqlef Di,esel Power
Controller /Chief Traction Power Cmltroller and Chief
Controller through FOIS network to ;~.ssist :Lri plann.ing of
loads for.: timely return· of locomot;i vei:; to sh~ds. · ·
~
VII. COMs, CMEs and CEEs on zonai railways should·., monitor Oil a
I ' ,
daily to ensure that data are posted correctly,
basis
s\arting from 1200 hrf? of 31.5. 2003, :!:or a fprtnight .dtiring
wli~ch
\
time, the system is I i:\)pected
,
to get operati
,
nal.
I
.
/~ ·~ '.
--tS'udesh Kumar) (Shakeel Ahmad) /
EDEE(RS) ED~!/Traction
i.l
1
I.\ ''
l\
''
'I'
I' -36 - .r
i\.li r ,,
S.C. (;tfPTA
My dear
Substantial discrepancies are being noticed in shed outage and tcn·itorial outage
or electric locos being reported by Railways making it difficult for traffic directorate or
Railway Bo;ml to cflcctivcly plan cflicicnt utilization. Therefore, it is necessary that ull
loco movements are fully captured in real time, for which FOIS terminals need tu be
provided to Traction Loco Controller in I Jcadquartcr and divisions. All Trnction Loco
Controllers may be imparted suitable training for timely feeding of full information on
movement of electric locomotives.
Yours sincerely.
'·
-31-
--
£ in'>t'llilllt'lll nl l!ulia
!\!tnt•;lr! o! l{adw;lyS
ti\.11\way l\t1:11d)
All Ci'Ms
Indian g;dlways
;v~44--
(1 .. 1t Thapru:)
Adlll. Mcmhcr(Traffic)
1\ailvvay Board
..
~-·
'
I' ~
J\Qf\'\'•11'' ~. .
,)1; ~\ ,, \
~· 1.......... ,.
,9&1~ .~-~-·· ·• .......
. -·-------·...J...:.
Gov;;:;:,;\!~II!S:NT OF INDIA
MINI5',·RY CP RAILWAYS
(RA!L1NAY SOARD)
. No. 2003n-T-I/76/14
CAO/FOlS
CJo CRIS
Chanakyapuri
' ..
New Delhi
1.
""'\'
Copy
:J.;
...
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
(RAILWAY BOARD)
(a) The procurement of stores through local purchases should normally be from
RDSO/Production Units/Railways' approved sources.
(b) In cases of deviation in extreme emergencies Branch officer of the
shed/division must certify in writing the exigencies or reasons for not
adhering to the approved soUl'ces.
(c) Details like description of material, quantity and amount of the items not
procured from approved sources during the month should be intimated to CEE
'I! of the railway by the concerned branch officer.
<::.::.:.. - ~
r- - .. ~....
N. c~ \i,.--1 i
J 1- -- ·
(N.R. Dashb
Dir. Elect. Engg. (RS)
Railway Board
General Managers(Electrical),
Central Rail way, Mumbai. Eastern Railway, Kolkata.
East Central Railway, Hajipur. East Coast Railway, Bhubaneswar.
Northern Railway, New Ddhi. North Central Railway, Allahabad.
Southern Railway, Chennai. South Central Railway, Secunderabad.
South Eastern Railway, Kolkata. South East Central Railway, Bjlaspur.
South Western Railway, Hubli. Western Railway, Mmnbai.
West Central Railway, Jabalpur.
2.0 Railways are advised to connec~ RDSO's amendment referred to at (3) above and
ensure that the procurement of critical spares of;..J~12 tap changers is limited to 18 items only
from sources other than OEM till further advice.
f~~} 1f
(Sudheer Kumar) rr}
Director, Electrical Engg.(RJ)
Railway Board
E-Mail : [email protected]
tap changer
-42-
l ,/' Government of India
'/
Ministry of Railways
(Railway Board)
No. 97/Eicct(TRS)/1 J3/4 Pt. New Delhi, ut. 2-1-2004
./
.....
~
II
'I
Instances have come to notice that the directories of approved vendors do not include
i. items which, though not employed in the current buiid of locos but spares for which are
II
required by zonal railways for maintenance (e.g. double bottle VCBs, exhausters, air blast
circuit breakers etc.). As exclusion of such products from the directory is likely to result in
difficulty for railways in procuring genuine spares, it may be ensured that,
(i) for such major unit exchange spare items indicated in Board's letter of even
number dt. 7-7-1999 and amendments issued thereafter, the directories of
approved vendors of CLW/RDSO continue to list approved vendors/GEMs
even ifthe products are not employed in current build of locos.
(ii) It should be categorically indicated that such retention is only for the purpose
of procurement of' spares/sub-assemblies for maintenance needs of zonal
railways. .
2.0 Necessary action may be taken by CL W & RDSO to update their list of approved
vendors in this respect.
D <,
~- ell
-
1
(Sudhecr Kumar) •y
Director. Electrical Engg.(RS)
Railway Board
E~Mail : [email protected]
General Manager,
All Indian Railways.
ICF RCF CLW
I f
CORE, Allahabad
2.0 Terms of Reference for the committees are set out below:
i) Finalisation and review of appro:ved vendors list for the PUs at prescribed
intervals. to en..ure that the Board's policy guidelines demarcating responsibility
of ROSO and PUs are correctly followed. ·'··
• '• <•;.'vol"
. ' .:
ii)Frame suitable criteria to be adopted for approval of sources for Part II and
upgradation of Part I categories induding FYFR & FRF•CPY from Railways.
Contd ..
...._ \i v.,. ..
~2-
' ~· . : ; ·:-'LA•·"',F4V() ~
iii) Board's guidelines in respect of qualitY procurement as issued by stores Dte
vide Board's letter no.99/RS(G)fl09/1 pt 6.9.1999 & no.99/RS(G)fl09/1
dt.16.9.1999 (copies enclosed) may also be kept in view before finalising the list.
iv) Review existing criteria to ensure that zonal raiiMy's ·f8id back on
vendors/products gets considered in the process of updating}~e..Y,end9r .~~~ts. ·
·~ ,,.·:.~Jf"t;.. l:·i '·"!; ,,,~,. .. ' .~
v) Ensure timely release of the periodic updates of the . ~P.PfOV,e~ li~f ~nd its
circulation to all concerned. ·· ... '· ..,"\ ',. · ·
.f ... ',.", ::.;: : ,!' :~;
vii) Advise RDSO for discussion during the MSG meetings on performance of
such· products which deviate from til~ 4;tanc(ard to ·N_hich the . prototype was
cleared. On acceptance of recommendations of the MSG, ~inmittee shall
review the status of such vend()rslprod~., · · · :~· n: . :t.l'
viii) The list of approved supplier$; shall be treated as fi~-1 on~~ 'ff.is' ~igned by
all the committee members. :·,· '"i . , '£ ' · · . .
;.• ';:;···
he) ·The· c6mmmees must co~p-
.
th•
:~·· . . . · ~:·· ~-~·
first review ~~~:,st by 3q.4.04 ·~o.~.:submit ·
the.Jistto Board by 15.5,04positively~_;·:, . . . , ::;l ,,,.-· .. : . ·· .. ·: . ··
. -:• ;;. : "t •;:;;~ -'~.
4.0 After finalisatio~ th~· ii~t· b~ th~ ab~ve co~~rMt~: ·the iespectiv~ CEEs
of
of PUs/CORE will thereafter pr~~ .thf) ·list as .~e.r Boa~· a. ,in$blJctions issued
vide Stores Dte letter no.73/RS(G)m9/30 Pt.ll dt. 17.1:1995 ·(copy enclosed)
. ~ -- :· ': : ·-· ~ ·..
This issues in consultation with the Stores Dte o·f Ministry of Railways.
~~~~
~
(S.K.Saxena)
Director Elect. Engg(G)
. .
·. :. Raitway Board.
.. . -.·. .
. . .
Copy to: :1. CEEJAIIIndian Railways including ICF, RCF, CLW :& CORE
·. · 2. COS/AIIIndian.Railw.ays jf1cludjng ICF, RCFtCLW" CORE
;·::. ·>3., EOEEIRS,EDRE;· EORSIG-.ln Railvi,;Y:.·Q~~nt,,; .. .' ...
... . "
Government of India
Ministry of Railways
(Railway Board)
No.2003/Elec(TRS)/138/1 Pt. New Delhi, dt. 12-7-2004
General Manager(Elect.),
Central Railway, Mumbai. Eastern Railway, Kolkata.
East Central Railway, Hajipur. East Coast Railway, Bhubaneswar.
Northern Railway, New Delhi. North Centr;il Railway, Allahabad.
Southern Railway, Chennai. South Central Railway, Secunderabad.
South Eastern Railway, Kolkata. South East Central Railway, Bilaspur.
Western Railway, Mumhai. West Central Railway, Jabalpur.
Chittaranjan Locomotive Works, Chittaranjan.
Director General(Elect.), RDSO, Lucknow.
As per decision taken during Chief Electrical Engineers' conference held at South
Eastern Railway on 26th & 27th August 2003, a Committee consisting of following four
officers was constituted to identify strategies to achieve targets of Corporate Safety Plan
2003-2013.
2.0 Vide his letter at reference 2 above, Chief Electrical Engineer, Central Railway
{Convener) has sent the recommendations of the committee to Board's Office for approval.
3.0 The recommendations have beer considered by the Board and remarks against each
item for adoption/implementation by zoral railways, CL W and RDSO are given below.
1. SUMMARY OF RECOMMENDATIONS
..21·
•2•
...-----..,.-,....---- -:-·--:---::---:::---"--::----r-·---:--------------,
Recommendation of Committee
1-----+-=---'-:-'-7--
Remark's of Board
Provision of single coil stators on all
II locomotives with TAO Traction Already in practice.
Motors.
I-----~.;;;..;...::~------------1-...,...----.--··--~-----------
..31-
-3-
----------
Recommendation of Committee ----~emark'~- «?f Board
During POH all EM contactors
should be replaced by high capacity
EMC for one cycle. After one time
replacement on all locos.
Para Subsequently, EMC's to be replaced
2.1 A only in 2nd POH. New procurement
2 (iii) Accepted.
should be high capacity EMC only.
(P-14 of
Report) Attempts should be made by sheds
to have .similar type of EMC's on
-:::.
individual loco and no mixing of two
types of EMC's should be aJiowed
on one loco. _j -
3. EP Contactors --··-
Higher capacity 1500 Amp capacity Accepted
I
contactors to be deployed. _ RDSO to L~su~~pecification.
Epoxy moulded coils should be used Accepted
II
in EPC's as per RDSO SMiw224. Alreadl_!!! practice. _____
RDSO to short list sources for
Ill Accepted
rubber kits of EP valves.
-
-· -
4. Auxiliary Motors
-------·----
Accepted
Instructions have already
Progressively Amos to be phased been issued by the Board
I vide
out by static inverters. letter No.
2000/Eiect(TRS)/441/3 Pt
, dated 19-6-2001.
Accepted
Instructions have already
RDSO to complete study on locos been issued by the Board
frtted with Sl unit and auxiliary vide letter No.
II
machines of reduced frame size to 2000/Eiect(TRS)/44 ·113 Pt
give clearance for its use on all locos j dated 4/5-12-2002 for
with Sl unit to reduce traction energy provision on 5 WAG-7 locos
consumption. ex-CLW. RDSO to monitor
1 performance and give
..__. recommendations .
Para ..
Sheds to ensure prOVISIOn of Accepted.
2.1 A
4 (i) magnetic unloader and capacitor RDSO's instructions already
(P-15 of across Arno's & MCP's. exist.
Report)
Para
-
·2.1 A RDSO to explore dry type capacitors
.4 (iii) Accepted .
for this application.
(P-16 of
Report)
.. 41·
-4-
Recommendatio,!I_O_f_Cpmmittee I _____;,.R. :. .:e:. :.m:. :.a=r..:. .:k. :. .:'s;_o:; . :f. :. .:B: :. o;:;.a: .:.:.r. : ; ;d_ _---1
~--~--------------·-------------------------------------------
5. Compressors
As per Railway Boards directives Instructions already issued vide
only 1500 liters per minute Railway Board's letter
compressors are to be procured in no.2002/Eiect{TRS)/441/1 Pt. Ill dt.
future. 24-5-2004
1--·-+::::=-:::~~:::--~-:-------~--:-:-+-------··-------------
TRC 2000 Ltrs compressor should
II Accepted
not be purchased.
- - - - - - - Railway Board's instruction already
1000 lpm compressors may continue I exists vide fetter no.
1 Ill on existing fleet and be maintained. 2002/Eiect(TRS)/441/1 Pt. IH dt. 16··
2-2004
POH shops to ensure replacement Accepted.
IV of compressors during 2nd POH as These be replaced on age-cum--
r - - - - ~JC- 21. condition basis in sheds/shops. __
~-.___R_e.,...li_y_so_-_-:-_-_-~-.----=-~-~~-~~-=--=-=---=-=======~~~~~~~~~~~~-=========~=-~=
Accepted
In long run microprocessor based ROSO to work on the project in
I control and fault diagnostic system accordance with Railway Board
to be adopted. letter No. 2003/Eiect(TRS)/441/3 Pt.
dated 21--4-2004
-----·----
Para
2.1 A May be kept as a long term
To replace electromechanical relays planning. RDSO to work on the
6 (i)
(P-17 of
by solid state relays. subject.
rB~o~rt~t>~--------------------------~---------------------------
---~----~----~-~--------------------------------·--------;
2:...Sleeve .~uspension bearing _ __
I
Replacement of sleeve suspension IAccepted
I bearing by MSU during MTR and Railways may send the individual
1
also on locos having residual life requirements for inclusion in Bulk
~------1-m_ore than ten years. RSP.
Para
2.1 A To provide modified oil pump as per Accepted.
7 (i) ROSO modification sheet
(P~17 of
Report)
~~~-~------------------------~------·--------·-----------
1---.,.------ - - - - - - - - - - · · - - - - - - - - - - · - - - · - - - - - - -
8. Speedometers
! Instructions
have already been
issued to provide energy cum
speed monitoring system and also,
to upgrade existing speedometers !
vide letter no.96/Eiec(TRS)/113/8
Railways to have AMC with OEM's Pt. dt. 6/10·10.:2003.
Railways should have adequate
UES for these energy
cum speed monitoring system ~md
get them repaired from OEMs
L....-.--.l.----------------·-·---'-..;;;.t~rough repair contracts. ____ _
.. Sf-
-"'a A-
• 5-
=
Ill
locos to be planned during Mid Term
Rehabilitation on condition basis
during_ POH.
Reliable Auto Drain valves should be d ·-----
IV develo_ped by RDSO. to work on the 2roject.
Sheds have been using ceramic
filters to avoid ingress of dit1 and dust
Para of various important equipments of
2.1 A electric locomotives. rt is therefore, Accepted
9 (iii) considered necessary that shed I
(P-19 should continue to use ceramic filters I RDSO to issue SMIIMS.
of
Report) for SMGR, DJNCB and BA panels
along with use of bronze strainers at
l
all existing locations. ____________.....~
.. 61-
-6-
13. RECTIFIER
RDSO to circulate testing procedure
I for higher rated diodes and Accepted
components and RC network.
14. SL
Meticulous implementation of RDSO
I modification no. WAG5-15/5
Accepted
.. 8/- !
- SJ-
- 8-
d
Para
2.1 A All SL-42 to be progressively
14 (ii) converted to SL-30 whenever there is
Ace
{P-24 need for repair/ replacement. Future epted .
procurement only be SL-30.
of
Report) ___ --------------
.,_
--------~-
__ , _______
....
16. LA
bottle and single bottle VCB and
report to Railwa~ Board.
-
1
-·--------------1
--
r----
LA's to be provided on all locomotives
as advised by Railway Board vide
letter No. 2004/Eiect(TRS)/441/2
I Aceepted
dated 6-2-2004. ROSO should also
advise whether ET2 is to be retained
or not.
Suitable test procedure should be
II Accepted
evolved f<J..Ut!.sting the health of LA.
Para
2.1 A ROSO to frame specifications for
lightening arrestors of adequate
16 (ii) Acce pted
(P-25 capacity. LA's should have design to
of know number of surges encountered.
Report) -· .
---------
17. MECHANICAL AND POWER ELECTRONIC RELATED ITEMS
--------<
Every shed should have jig and ~--
fixtures for changing CBC and buffers Acce pted.
I and have repair to equalizers RDS 0 to issue detailed
organised on a regular basis through procedure through SMI.
source having reguisite facilities.
..91·
• 9-
...----.--,.----·-------::-:=:---::-:-~--- ---------:-:-·-~---,----.
:~~c!::~·fo~~~~~xtyp~o~; I
1----+---------:--·~---:-:----·--- instrument/too~_!l-~-~~.e..._r_.---1
Have a dust proof preferably an air
IV conditioned room for cleaning and Accepted
overhauling of roller bearings for ·
traction motor and axle boxes.
~~------~--------------------
--~-
• 10.
~~~~~--------------------------------------------
20. BOGIE
~--~~~~VV~A~G==7-e_q
__u_a~li-ze_r__
p~in--of~d~ia~6~5-m-m-~·--------·-----------
I''
, •• f .
. li .
.. 121-
-S5-
• ( 2-
I ~epted.
! Electro Mechanical Time Delay relays RDbSIO t~o idelntify thed
h d b ·d pro ema 1c re ays an
to be P ase out Y soh state re1ays. develop solid state relays for
such apelications:________
Fleet of microprocessor based locos Accepted
to be increased. Only such vendors RDSO to work on the project
should be selected which have in accordance with Railway
II
capability to manufacture quality Board letter No.
PCBs and can meet the iequirement 12003/Eiect(TRS)/ 441/3 Pt.
of lndian Railways. _d~ted 21-4-20-'0._4_.-------1
r=~~-~----~----------------------------------------
27. Air flow relays
RDSO to develop electronic type air~ t d
1
flow relay from reliable sources. L
ccep e ~·----------1
Ir----.:---=-----------------------------·---;
28. Reverser
High capacity 1500 Anip,-
reversers/CTF already exist.
Railways to upgrade during
BHEL type reversers to be adopted major schedules. RDSO to
on AC locos. Specifications/ firalise specifications for
I
drawings and sources for complete high capacity reverser/CTF.
reverser and its spares in kit form to 1 Railways to undertake
be arranged by RDSO. overhauling of complete BA
1 ~
1
panel during IOH/POH.
Adequate UES for BA
1-.::__ l panel~ to be built up.
Para
2.1 B CLW type reverser to be upgraded to High capacity reverser/CTF
48 BHEL type design in WAM4, WAP4 & of 1500 A. capacity already
(P~; I WAGS locos.
3
exist.
Report) 1
29. Transformer
~~~--------·----------~----·------------------1
Accepted
Conversion of aluminum coil
Aluminium foil design to be changed a~t~. win~ng to copper
to copper coil during repair/rehab. ] ' " rng s o~ld be under
taken at the t1me of need for
repair/rehabilitation of
transformer.
~---~-------------------------
-56-
Recommendation of Committee
1-----1--------------·-----··---
-=r·- Remark's of
Board
1--,.....--,.....--------------------.------------;
30. Wiper
Board have already approved use of pantograp:E___
I type wiper while communicating decision on crew Accepted.
friendly cab. This design must be fo~~..------ · -------1
.. 14i-
-57-
..
- 14 •
...-----.----R-e_c_o_m_m_e_n_d_a-tio_n_o__f_C__o_m_m_··.-tt~~---..,n-R=-am-a~rk:-::'-a-o-::-f---,
L Board
74. Craw Friendly Cab modifications -
..15/-
-s-&-
~--~------------------,--------------~------------:--
Recommendation of Committee Remark's of
Board
r----+~-.---~-------~--~~--~~--------------------·----
Outsourcing non-core/unschedule activities
(1) Repair and rehabilitation· of exhauster and
compressors
(2) Mid-term rehabilitation of tap changer and
SMGR
(3) Repair and upgradation of loco transformer
(4) Upgradation of SL-42 to SL-30
(5) Rehabilitation of BHRR for TAO & Hitachi
TM's
(6) Cleaning of shed floors and pits The outsourcing
(7) Painting of loco body during AOH/IOH policy including
(8) External washing of loco body repair of
Para (9) Heat treatment and reconditioning of Co-Co equipments are
2.1 B bogies wherever the workshops are not able to be followed
15 to give desired outturn as per detailed
(P-37
of
(10) Repair of pit wheel lathe and cranes. sheds guidelines
Report) to enter into AMC's with OEM's for pit issued by
lathe Railway Board
(11) Microprocessor based energy cum speed from time to
monitoring system time.
(12) AMC of 180 kVA static inverter
(13) Rewinding of auxiliary machines on those
Railways where there is no rewinding shop
but the shops must be cleared by RDSO
(14) Horticulture
(15) Canteen for sheds including cycle stand
(16) For three-phase locomotive items like power
converter, auxiliary converter and repair
of various PCBs.
r---~--~~~~~~~---------------------l---------------
~--~~------~~----~~----------·~--~------------·-
c. Maintenance philosophy for power electro11!~ devices --·----
35. AMC
(i) The sheds/shops have to
AMC or Repair maintenance contract maintain adequate UES for
for period of 2-3 year with OEM's in assemblies/sub-assemblies
respect of
(a) Sl Unit (ii) Repair contracts may be
(b) Energy-cum-speed awarded for
monitoring system assemblies/sub-assemblies.
(c) Microprocessor based fault (iii) Instructions already
diagnostic s)fstem issued and instructions
(d) Repairs of cards through being issued from time to
AMC time by Railway Board to be
followed.
D. Performance evaluation
36. Vendor evaluation
Accepted.
ROSO to circulate the standard format ROSO to issue instructions
~
1
L----L-fo_r_a_s_se_s_s_in_g_v_e_nd_o_r_p_e_rt_o_rm_a_n_ce_._ _....__to_R_a_i_lw_~---·
_,_
_c:.ct .• 16/-
- 16-
r---~--~------~-~--~~--~-----r---~---~--~~----~
Recommendation of Committee Remark's of Board
Accepted.
CLW to issue a monthly list containing CLW to issue six·monthly
II items on extended/ developmental list containing items on
trials. extended/developmental
trials.
t-----+-:-----:----::-:=----:-:---:--:---:-·---:--:--:-::------ r---------~---··--
ln view of Board's latest guidelines, the
approved list of vendors for Production
Units wilt be issued based on committee
Ill of ·cEE's decision. Zonal railways Accepted.
'-"hich are not member of this committee
should furnish their views either to the
convenor or other member CEEs.
1-----+~~~~~~--~~~~~~----·+--------------------
CLW should ensure that all the
developmental items being procured are
provided on few nominated locos only.
IV These locos may be nominated by .P ccepted.
Board to respective sheds for close j
monitoring and reporting to ~
r--......._C_l_\N_/_R_D_S_O_.______,__________.___...______________ _
..17/-
1
~ 17 •
VI
i
Review of status of vendors to be done 16-9-1999 and Railway
only once in six months. j Board's guidelines
issued vide letter no.
I 2003-Eiect(G)/135/1 Pt
..!81~
...----r---::-:::-------------·-·------
Recommendation of Committee
Remark's of Board
1----+--------------·-·-·--··--------··+--·----··------··--·-·-·· --·-·
Accepted.
The Committee
comprising of CELE/CR
(as convener),
CELE/NR and
A committee to be formed t0 finalize CEE/Loco/CLV\1 will I
II l approved sources for 50 safety items finalize
appearing in RSRC recommendations.
approved
sources of these items
1
II ~~so' ~r~~ved by i
C UN will. also follow
1-----l..------------c-::----=---:-·- ____J.. these sou."9~~-·______ _
I
39. Vendors for Sub Assemblies of Electric loco ~guipft!~"~--
DSO to issue
structions for major 1
nd important
Components/sub assemblies of equipment where
equipments to be procured from components/sub~
RDSO/CLW/Zonal railways approved assemblies to be bought
sources. 1 from OEM/RDSO
1 approved sources. For
! ~:erde~7:e~· I
~~oval of Electric item~other Directo78te~~===-_:-·l
Railways
.r.
40
-~ ' . - --·-- i~~g'ed to ~~~~all;
Electncal directorate
•
to • approve all 1tem 1.d ent'fy
used on electnc locomotives.
1
th ese 1·tems an d
·ts sue specJ'f'rca t..ron and
1
RDSO approved list i.e. QE I Mt661 1 dra'!'!ings. -------,
should include items approved by other I
II
directorate also. Monitoring of Accepted. j
performance of items, approved by other 1
directorate, should be undertaken by I
electrical directorate. ·--c~-
J
~.f!o~~,~~ =~-!~
Director, Electrical E~gg. S)
Railway Board
Copy for infonnation and necessary action to :
Government of India
1 l\Iinistry of R~ilways
( Railwny Board)
I~
~o. 99/RS{G)/709/1 l"ew Delhi, dt: 16-9-99.
The Gener~l.Mun:Jgers,
All Indian Raihvays & Production Units. .
COF1\IO\V, .RJy. Offices Complex, Tilak Bridge, New Delhi.
Railway Electrification, Allahabad.
Metro Railway, Calcutta.
Raihvay Board have been concerned for quite sJme time reg.arding
proper maintenance of assets and ac'hiel'ing zero failur;; rates. Based on the
recomrner.dations of rhe Committee of Addit:onal ;.\fernl:=~s, instiuctions have
been issued vide Board's letter refe:-red above on proct::~ment of materiais.
The Additional Members' Committee in irs deliteratio:.5 has made various
other recor.t.!lendations to impro\·e th•! qt.1aliry of n:2:::rials approval of
vendors:, \'endor approving authority and its respo::~:biliry, systematic
reporting of material failures, \·endor rating. btroduction o:· ISO 9000 etc. and
thereby improve the reliability of assets.
1.1 rne approval ofsourc..:s should be done after ensu.:-::-,g acceptable QAP,
t~chnica.l cnp~bility, manufacturing of quality produ::. adequate testing
equipme:nt for mnintai.ning qu.:1liry stJ..nd:.ud, capacit.r and :'1.:1nncial st::l.tlJS. 1l1e
dpp~oving agency should also by down the pre ce~s of' m::umf:lcLlre,
rcqui~ements of st:lf;e inspection, inspt:ctio:1 pwccdu;;e :1nd the fJ-:ilities
considered neccss::try to maintain qu:-~lity. ·
1.2 .-\pro\'nl of H'ndors in tl1e npf:rO\\~d list of supp1i.::-s !ibould be for :::1
!imitt:d p~d0d s:-ty t\\0 years (::t :1 tin::::). T!:c perfor1.::::::.: of the <lJ::~mJ.,·~J
SO'.!i"CCS With l"L'SpC:Ct [O qu.1lity Sttpp !:c :; \\"i] be the re :::.,vn5 ioi !i ty Of th~
. :w:l:0nLy
:1!';':'0\'IJ'l£. . ,,·ho Wi'I 1' ::;;;o;t:.:·:n:~ti(:"l.l)" ' I ' !::om. tL1r tJ:;; ' -~·.:.1 1"1ty nor:11:_;: ~o U~::! '
. ,~ · · ~ . . - , .... 1·_..,. , ..... r:l ·f~ 1 ..... ~~ ...... r., ~·1··l ., . . :~·"lr $'""''" ... .:.--: .. ~·i·,!~~ 1'!'' \'•""1('·"'"'·-
'll ..!dl) llt ::,l:! p ! ... ::> .d;.. o. 1!.:;-'·'" :>t !>t .......... .~::; :•'- .!-""' ............... ..,, ,<_;, ::-
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...... , .... ..... .... ... _ . . . . . . . . . . . .
... 2.0 Vcodor.Dcn:iopment Cell
2.3 The Vendor Development Cell ..vill have the responsibility of gathering
information c·n quality of various products from consignees, RDSO, pre-
inspection agencies and suppE~rs. ~:he Celt \Vill be responsible for
scrutinising the records for the puJ·pc·ses of ensuring quality prodt.:cts,
assessm,;nt of vendor perfom1ance rating etc., and co--ordination, taking up
\Yith the firms, RDSO etc. if the supplies are not as per the required quality
norms.
. . l,. _. 'nlg_ ·
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\:In~ ~:~ ....~t.. •·.=(,.; \..!f...~ "·J""' • ;o~-. \.\.l,;.~;l.,;'[·'
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know of the contracts placed, deliveries made, stage and fmal inspection
resub and the quantities rejected during manufacture or at the consignee's
end, these agencies have the necesary information tha.t is required for obtaining
the vendor ratings. Relevant infom1ation should, thc!refore, be obtained from
these ager.:::e; regul:lrly and ke?t in the quality file. Once a reliable data has
been built o\·er a period of time, the actiJ2.l rating system can be Introduced and
-
ratings used for decision makioe.
-
5.0 System of reporting material failures
6.1 RDSO a,..,d Production Units!Railways should review the drawings and
specifications to introduce ide:::t!fication marks of suppliers and month/year of
manufactur~ so that materials, i.-1 the act'Jal use can be traced to the suppliers
for .premature failures. This must forn a part of im:pection. The Joca£ion for
these idendiicatico marks should be :;uch that they do not get obliterated on
wear & tear or failure of the m::.terial.
6.2 Imf'::;tion p:!rameters ~.,d testing procedure including sample sizes for
destructiYe :~.r:..:l non-destructive testing etc. wherevt:r considered necessary be
laid dom1. Pre-L.-lspecting age:1cy should incof?o:.·ate the test results in the
Inspection Ce:!ific:;.te and the inspe:tor should sign the ,firm's records of
inspection wher~\'er these are performed in his presc:nce.
........t:-
\
-:4:-
I 7.2 · In case of vital & safety items. ISO certHicaticn may be laid down if
considered necessary irrespective of the armual tumov,:r. Lists of such items
\vhere 1SO certification is
considered nece:>s:.try shall be issued by Stores
directorate i.n consultation with the co.ncerned technical directorate of the
I
Board.
!L·: Jl ''ill b.: dc::irabk h' i;~!rv,iu~~ tl;,· .:.J:;;,:~,';.': of h:i~s 0f i:imilar items for
o•:,:rll.tt!lint: ;n.•j,·lr a:::;..:titblk~ r:Ei1cr th::n L::- :11:; :::c it~ms in,~:vidu::lly.
,.
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9.0 Identification of items for rate/runnlng contracts
10. Inspection
III
If
l 0.2 Concept of random chedcing of materials may be introduced for
materials supplied by approved fmns includi...'1g type test, etc to ensure that the
appro,·ed f1.r.11s are continuing to maintlin quality. Tn cases of sub-standard
qu~lity, the fums should be appropriately dealt with. Such act should be done
I'
I
with the approval ofhead of the un.it (Depot: worksho):>. shed, etc.) ·
I. Rec~ipt
of this lener may be Jd:r:owledgec and Board kept infom:ed of
II
li the action taken in the matter.
1/
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II Dy. Director. Railway Stores(G)
Railway Board.
Copy to:
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-67-
I'
\
Govcrnnumt of India
M.inistry ()( Railways
(Railway Board )
1.2 Lists of items for procurement fro:n apprOV·i!d sources have also been
issued in the pnst by the technical directorates. These lists are.being reviewed
and updated by the respective technical directornte~ of the Board and will be
issued shortly.
..
-=~~ :-
... of 80% and above even against the advertised tenders. Procedure also
envisages plact:ment of development orders on .new sources considered
capable for development as per quality norms, separateiy-1 without" delaying the
placement of regular orders on the already developed sources.
ii. Where the rates received from the new sources are lower
than those applicable ~o. approved sourc~s and where new
sources are having potential for supply of quality material
and are having infrastructure of plant nnd mach inert and
testing equipment as per the quality assurance
programme .
1.,7 Wberever sources have been approved under Part I and Part IT, ordering
on Part II sources shall not be more then 15% of the total quantity' and this will
.be within the procurement quantity. Ordering on r.ew sources in such cases
shall be restricted to 5% and this could be within or outside the pro~urement
quantity.
1.8 In cases where sow·ces are no·: approved separately w.1der, Part ll, but
tl1ere is a need for placement of repea: development orders, the philosophy of
ordering on Part II sources given abov~: shall be applied.
-6G\-
II
lj: .. · ....
I • '
.
1: -:3:-
!I .. weightege should be given for the past perfom1ance both for quality and
delivery in distribution of quantities wherever required, so as to ensure timely
!I
/i receipt of quality materials. Vendor rating systerr.. should therefore be
il implemented expeditiously and separate instructions on this will follow.
/i
!I
II L 12 fn case of developmental tenders for developing indigenous sources fot'
imported items or where number of sources is consiliered inadequate. it is
considered advisable even to permit difft~rential rates within reasonable limits
/I
:r
to different firms, as it is in the railways interest to devdop multi sources with
appropriate quality norms.
..., . .., ..
1. 13 Items repeatedly failing,,_ and causing concern be identified by the
approving authority and their specifications and sources revalidated.
3.1 In case of low value items vulnerable for failures like rubber
components, low value castings ··and . forgings, certain specified hardware
items, etc., running contracts should be rinalised on reliable/quality sources.
These running contracts may cover 2 years' 'requiremer..t at a time and should
be centrally operated by the office of Controller of S·:ores, so. as to keep a
check on the total drawal against each contract.
-{o-
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:N~,-,?.9(R~(9~fl0.9(1_ .. .~ ;:ir:iH~t ~·ib::·~ r -.[ :'::~,·t;; 1 ~· -~e:W.!>elhi, d.~~:.6. 9-99 .
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Copy to:·· . . . " ·. .·.
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5. The Principal- . · .· · . ·: ,
-~ ·):!itb!m-f);;~~l';Vay $~~.ti;f:9.P,eg~~;Yadqgp.r~·u:'i.p: lo t:H!! .._,·w:>c:•,tJ .S:
· : . ! . ii) Indian Railway Institute of Sig. Engg. & Telecom, Secunderahad.
_ iii) J.;:l~ian Rail ':'lay ~1s~it1:!;~ of Mech. & ~lee ..Engg., Jamalpur. .
.'; •: .. )~),In~jap Railway Institute ofEh~c~.. J;qgg., Na!:ik... ,.-·:~·~-,.; ,;pr; .
. .,:y)_ Pro.f. (Inv. Mgt.), ~h'!;ay Sta:ff·.G.oll~ge, Vadodara. -· .·' · · ·
1 .vi) Indian Railvy~ys Institute of Advanced Tracl; Technology, Pi.tne.
9.... ;·;.~_hai~an,_Rail:way lqit~s TJjbun~ll, ~Q~ ¥,c!·N.khola Ro~d, Chetpet,
· Chennai. · ·. · · · · · · · · ·.~::; · ··
7. Director, Iron & Steel, 3, Koila Ghat Street, Calcutta. · ·
8. ;·:::.-.~e:AD..~J:(RlysJ •. N~~.PeJ:hi (w.i!PJO,§pJU'~Q~J>ies).:!:JVi :.:..:..
-~·-· ··. :·~ -:lh~ Pi~~c.tor· ofAudi~~.ft.lJ;fufiian JU~hy_ay.~.fl j•,·- .• ,•;·· n:~·;_, ~:.r:•: ;···;: ~
I
~
~
. }. 0~ . ,.•r.lbe. Qt?nerallo4~agf?r (Cqns.), N.F. _Rail~,y, Gllwa.ll~ti; •.. .:· ·) , . · ·
. · l.l. . The CAQ/Co~!. C~~~.~lw~y, ,M:yzpba.~.. :;:.:.:":r· .. )::r'!~'l ·.:::u1: ·.~~.; :.
12. The CAO/Con., Northern Railway, New Delhi. · ·
t i\
13. The CAO/Con., N.E ..R~ilway, GQrakhpur.. :·i.'r. ·. •:d •·: ·>~ ..
.".
i\ : . ~·: ·. · ;, -~.:·:~~r··:·i; . ~:t.:.:;·': :_= .·'·;·~.~~r;~,i/;:~~.~-:·:.: ·.~~-~::.:l~~··.· :r~~~~:;~:;;J.iw::·. · .··I···,·~\ t Q.. ~_;=.~
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li . Dy. Director, Rly. Stores (G)
i . . . , ~ .... , · , :. · ' ;::. ! ·Railway Board.
1\ '}.: .. ··q: . .:.·; ;·:: :-:':' .:'Jf.:·:":,
" ...
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il Copy to;
\'
I EDF(S), EDRE(S), EDTK(M);EDTK(MC)•. ~r.>J:I<.(P)·, ~DV(S)~ EDF.
SD(Dev.), EDCE(G), F(S)-I,'P(S)-0, F(S)-ID,.FS(POL), ~ey;C~ll,
;. MTP Cell, RE(S), Track-I, Track-0, Track-ID ru1d all officer$ and
···Branches of Stores Dte.
' ..
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J\•liitistry of Railways ,_............. ; < I . . . . .. . . , , . .
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ljo. 2003/Eiect. (l'R.~j/1 JRIJIPt. 2 NcJII JJ,ellli;· Date~l:)O. 09.2004,
' •. ' • J
I
( .
·'
Th<;: committee h~\d rc·comri1cndcd til at specification for marker and flasher. light ·
should be reviewed by r~nso~ rur~her committee. hi~d recommended that. the capability of
firms should be re-assessed nnd such firms which do not.have capability to manufacture
reliable PCBs should be weeded: out. Rrlnarks of Doard are clear that both these
recommendations arc accepted arid lloaril's letter NQ. 96/Etect(TRS)/441125. Vol. II;dt.
16.12.03 and 17.05.04 should he .followed. Jt is ftlrther clarified that instruction{as
contained in these. lctter;s of Bcinnl for flasher light· ami headlight also apply for mar:ker
light. , I
}
i,} ' i: '·'[ '. {2~. I\';':".
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Go\'crnmcn t uf In din ...:.r
i\ liuistr)• uf Hnil)vays
H.ailwny Huard ~ ' '
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SCIIILhern Railway, Chennai. . ~outh Central Ra1lway, ·li ::~ .~· >. . :" · ~ ·
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S(~\:undcrabntL South Eastern Railway. Kolkata. .~outh Easf Central Railwny~ Bilaspur!1.{ :·
."''. Wcstcm Rnil\ ,
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•,
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CentrnfRnilway,
.:: , •
Ja~alp1.ir:; •'.. · .·:.
.I
Chiunranjan Locomotive Works, Chiuaranjan. ·· · ·.
Director Gcncrai(EI~ct.), RDSO, 'Lucknow. :.! :· · · 'I .I
I . . ; ;
. S'ub
. :- ,\'trat(•gies to ncltiet•e t~rgets of corpo;ate .tnfetypfrm 200J-i J. J· • . ,,
I ;j , ,
Rej:·- U11ilu•f;)' /loartlletier o:/eJ•clf "'''· dat~d 12. 7..2004.' l.
' " ' : ! 'I'
Clarification is being sougJH by raih~ays on: Doards ~emarks under p~ra (11) or; · · ··
~hu IJoards lcltc( under rcfc,rcncc' regarding proyision singt~ coi1 suitors on. nil ' of
. I
locomotives with TAO Tractio·n Motors.
~
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Gov~rnment or India •
Ministry of Railways
t', ') ::,·
v(uiJway llourd)
, I
1 . •··, I.
As a .one time measure all the existing speedometers may be upgraded by the zonal ~ I
railways to RDSO specif'!,cation No. ELRS/SPEC/SPM/0002 (Rev-1) of Sept :2002 as j
per the. term and cond(tions contained in the Railway Board letter No.
96/Eiect(TRS)/113/8 (Pt) dated 6/10-10-2003.
'
(ii) Purchase of new ~pecdometers by lhe zonal railways, should be resorted to, in case 'Jf
replacement of damaged units, or for procurement of additional UES.
.
/ GOVERNMENT OF IND'A
MINISTRY OF RAILWAYS I
'
l '•
.,' .
NO: 2002rEiect.(TRS)l113/13 Pt. New Delhi,. dated 3.11 ;04.
General f\{lanager .. ; i
Central~ R~ilway,.Mumbai. Soutt1_.~entral Railway: Secunderabad .. I
Eastern ~ailway, Kolkata. Souttf£:astem Railway, Kolkata
East Can ral R..ailway1··;Jiajipur. South East Cen~~! R~ilway, Bila~pur
East Coa t Ra1lway, Bt:lttbaneshwar. South Western Ra1lway, Hubh ·
Northern ~ailway, New Delh! Western Railway, Mumbai . .
·North Ce*ral Railway,AIIahabad West Central Railway, Jabalpur...
Southern !Railway, ChennaL ·
Instructions have been issued to the Railways that all Trip Sheds
and Horning Sheds should be equipped with required tools for retrieval of
captured data from MemoteiiEnergy-cum~Speed Monitoring
SystemiMemory Module type Speedometers provided on electric
lo:comotives within three months vide this office letter .of /even no. dated
25.11.03, copy enclosed. But it is observed that these facilities are not
available in Trip Sheds. and Homing Sheds of some of the zonal railways.
. r
.~· N..e f1~ ~~~~a-;
{N.RD s~) .
Director Elect. Engg. RS)
Railway Board
.: ' .. r\ .
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Gov('rnment of India
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Ministry of Railways
(Rllihrny Honrd) '!
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Central Rai~wuy, Mumbai. : 2. Eastern Railway, Kolkata.
East Central Railway, Hajipur. 4. East Coast Railway, Bhubaneshwar.
Northern Railway, New DeihL 6. North Central Railway, Allahabad.
Southern Railway, Chehnai.,,. 8. South Central ,Rai]way, Secundernbad.
South Eastcm Railway, Kolkata., 10. South East Central Railway, Bilaspur.,.
Western Railway, Mwnbai . 12. West Central Railway, Jabalpur.
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• SUU: JlOH of Electric Locomoti\'Cs after completion of32 years .
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Based on the discussions hcl4 during CELE•s conference held at Nngpur on 12'11 and 13lh
August 2004 {Para 2.4.1 ofthe minute~ of meeting) it hns been decided that;
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Electric: Locomotives which hccomc due for PO/f after completion of 32 years of service
,.I sht?t!ld not he sent for POH, as codal fife of an electric locomotive is 35 year.';. Such
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lc'n:umoliw!s should he a/lendec/ for e.rtended /01/ on becoming due for POll and
sz•bsequcntly extended AO/f. as per the inspection .~chedule.
2.0 RI>f:iO will lbnnulntc a detailed schedule for cxtcndcu lOll and subscc.tucnt AOI I for such
locomotives :which have completed 32 years nnd become due for POll.
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J.O The extended IOH and AOH for such locomotives \Vill be carried out in the Electric Loco
Sheds, till condemnation of thi:: locomolivc, ns per extant procedure. "
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'l11is hus the npproval of Board (ML)
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GOVERNMENT OF INDIA
MlNISTRY OF RAILWAYS
~(RAILWAY BOA~p)
(J.S.~ \\tv\U~
.. tive Director, Elect.Engg (RS)
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Government of India !'
of
Ministry Railways
{l~uilway Board)
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No.2003//Eiec (TRS)/44113 Pt New Delhi. Dated 02.9.2004
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General Manager (Electrical) '
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( ;n\·FnNl'\1 Er'T Of INOlA
'·.nNiSTnY OF Ht\JL\V;\.YS
TF:ULWr\ Y HOARD)
.. ( i'! Driver in r.n:;11h~ rk:llllincss nf I he loconwlivc. I Ic may make usc of Ass!t. Drivers.
- P<lln .~0(1!H rnutic;, nfUeclric Loco Driver) Item fi.
I ill 1\:;sit:f;llll flri\•:r rcsponsihlc fill· clcnnlincss of the locomotive
- P:nn ~~)(,(\'i rDntic:-: of' i\ssi<:(:Hll Drivers) Item I.
t il i ) C'lc:Jnill!' nf lrmk out glnss dprinr, every trip inspection nt outpit shed. Besides the
pns:;cn.l!cr l(wps r;Jl(luld he \\ n•·d1ed during 1rip inspection wherever time <Jnd
Jin~i l i 1it"~ :w· wn ilr~hlc.
- t\Jtilt''<llH' ~(II I !'rir ln~;pcc-linn). Items 1 (m) nnd 't.
Washing gang nt
I lome Shed
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2.0 In spite of the c~:isting inslrucfions ami guidelines in 1hc ACTM, it has come to the
notice of' the Hail way Hnnrd that in some of the cases the abo\fe provisions are not followed
and the driving c.abs of loc.nmotivcs nrc not properly maintained. This has led to public
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criticism rrom ilesfhe!ie sense besides inconvenie1tce to crew. • I
3.0 It is hereby reiter:-~!ccl thnt lhc in~lruc.tions and guidelines issued in the ACTM on the
issue are strictly adhered to and the rcsrcliJsibility to ensure cleanliness and upkeep of the
locomotives, IO<'k out ghs:.. driving cah. noors, loco roof etc. nre clearly understood and
ensured by the concerned ~!:1fT
4.0 will also launch n spccinl drive for one month on the issue to cover all the
l<nilwnys
locomotive~ nnd C<111111lllllicute cotnrliance to the Rnilway Board.
Copy lo :
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Government of India
Ministry· ..r Railways
(Railway Soard)
No.2004/Eiec(TRS)/441/5 New. Delhi, dt. 20-5-2004
Sub: Standardisation of Vertical DBR wtits with AC MVRF for Electric Freight
locomotives.
The perfonnance of Dynamic Braking Resistor units with AC MVRF has been undergoing
extensive trial in locomotives maintained by Electric Loco Shed!VSKP. As per the above letter of
Electric Loco Shed/VSKP, the utility of DBRs with AC MVRF has a distinct advantage over their DC
~·1VRF counterparts in controlling speeds over a wide range and have higher factor of maintainability.
The operatio'n of AC MVRF from Arno power supply by cutting ofT the MVRH. is also perfonning
satisfactorily.
2.0 From analysis of FRPCPY figures. perfonnance of three-phase cooling blower motors, is
<> better than the DC blower motors. The three-phase AC Motors supplied by M/s. KEC have failed in
two instances. 1l1eir design and manufhcturing process may need further study.
3.0 On the basis of the feedback on perfonnance of three-phase AC MVRF in DBR units, it has
been decided that
(a) RDSO will take up a critical study of the Electric Loco Shcd/VSKP's scheme of DDRs with
AC MVRF. both with regard to system and equipment perfonnance and issue revised
specification in consultation "'ith CLW and technical instructions for fitment of vertical Dl3Rs
with AC MVRF, to be adopted in electric tap changer type freight locomotives. both in respect
of newly built as well as existing locomotives. RDSO will also issue SMis/Modification
Sheets in respect of retrofitment of DC MVRF by AC MVRF in existing DBR wlits with DC
MVRF.
(b) CI;..W will cut in the 'vertical DBR with AC MVRF. in future productions on tap changer
freight locomotives, after revised specification and technical instructions are issued.
(c) On issue of the revised specification and technical instructions, Zonul Railways \viii pro\·ide
·oaR units with AC MVRF', for their future requirements in electric freight locomotives.
The Zonal Railways will also replace the DC MVRFs. on their condemnation by AC MVRFs.
in existing vertical DBR
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units......;s per the SMis/Modification
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Sheets issued hy RDSO.
N,Q;J'J2
(N.R. Dash)
Director. Electrical Engg.( S)
Railway Board
Government of India
Ministry or Railways
(Railway Board)
No.93/Elec(TRS)/440/3 Vol. 1II New Delhi. dt. 24-2-2004
General Manager(Elcct.),
Chiltaranjan Locomotive Works,
Chittaranjan
Sub : Import of side bearers and centre pivot bushes for WAG7 locomotives .
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Ref: 1) Railway Board's letter no.931Elec(TRS)/440/3 Pt. I dt. 19-9-97.
2) Railway Board's letter no.931Elec(TRS)/440/3 Vol.ll dt. 17-11-99.
3) Railway Board's letter no.931Elec(TRS)/440/3 Vol. Ill dt. 14-6-01.
4) CLW's letter no.ELDD/1501 dt. 19-2-2004.
Directions were communicated to CLW in 1997 for import of side bearers as life
obtained from indigenous materials was not satisfactory. Further instructions were given
vide Board's letters dt. 17-11-1999 and 14-6-2001, for importing centre pivot bush and side
bearers.
2.0 Since the quality of indigenous material has sti!l not stabilised, side bearers and
centre pivot bush should continue to be imported. As 1214 nos. (approx.) of imported side
bearers are still to be provided by zonal railways on their locos. CLW may take necessary
action for covering this requirement for zonal railways on receipt of vetted indents, in
addition to any out of course replacements which may be m the range of 3% of the
population.
3.0 CLW will turn out the locomotives with imported side bearers only.
4.0 CLW will continue to be the nodal agency for import of both centre pivot bush anc.l
side bearers.
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Director. Electrical Engg.(RS)
Railway Board
' E-Mail: [email protected]
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Copy to: Chief Electrical Engineers, Central, Eastern, Eac;t Central, East Coast,
Northern, North Central, Southern, South Central, South Eastern,
So"tb lii1u;t CuRlf&l; ~ettth Western, Western and West Central Railways.
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GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
(RAILWAY BAORD)
Sub: RSRC Report Part II ofF ebruary, 200 1; Item 77 para 4.15 .1:
DBRs on electric locos.
Ref: (i) Board's letters of even no. dt. 17.4.01, 19.10.01, 5.2.02 &1.8.03
(ii) CLW's letter no. ELDD/3224/AKV dt.l5.12.03.
The subject of provision of DBRs on passenger service electric locomotives has been
under consideration for quite some time and RDSO, in consultation with CL W have developed
di!J'erent types of designs/equipment to suit it's provision on different class of electric locos.
3. Meanwhile, feed back on the performance of the roof mounteq DBRs on passenger
locomotives was taken from railways seeking their views on the subject. Reports have been
received from six railways, generally recommending provision of roof mounted DBR's on
passenger locomotives
4. -In consideration of the views and feed back received from railways, it has been decided
that the roof mounted DBRs, according to the CLW's specification No. CLW/ES/R-36 (with
latest amendments) and cleared by RDSO, are to be provided on WAP4, WAPI & WAM4
locomotives. Further development of vertical DBR with DC MVRF in WAP1/WAP4
locomotives need not be pursued further.
. .. (contd ovcrlcnl)
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RDSO shall continue to take up the subject of improving the capacity ·of existing design
01. roof mountedDBR.
4.2. RDSO may also take up the development of vertical DBRs with AC MVRF for adoption
in future builds and rctrofitmcnt.
Please acknowledge receipt.
Copy to: i. CEE/CR w.r.t. his letters No. L.253.AC.35 dt. 8.9.03 & 1. 10.02
ii. CEE/ER w.r.t. his letter No. EL190/2/76Nol.V dt. 2.9.03.
iii. CEE/NR w.r.t. his letters No. 230-Elec!fRS/lONol.III/DBR
dt.15.5.02, 2.9.02 & 3.10.03
iv. CEEINCR w.r.t. his NCR's letter No. El/RSINCRJDBR dt. 23.9.03
v. CEE/SR w.r.t. his letter No. E 221N/32 dt. 14.11.02 & E 221N/31 dt. 8.9.03
vi. CEE/WR w.r.t. his letter No. EL-91/7/35 dt. 10.9.03
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GOVERNMENT OF INDIA
MINISTRY OF RAIL\VAYS
(RAJL \VA Y BOARD)
For any special event which may require a particular locomotive to be painted to
different style on an occasion, the CEE may approve a specific colour scheme which befits
the occ:1sion. and Board kept informed.
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Exc.Dircctor Elcc.Engg(RS)
Railway l3oo.rd
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Go\'ernmcnt of India
Ministry of Railways .·•
(Railway Board)
No.2004/Eicct(TRS}/441/2 New Delhi. dt. 06-2-2004
General Managers(Eiect.),
Central Railway, Mumbai. Eastern Railway, Kolkata.
East Central Railway. Hajipur. East Coast Railway. Bhubancswar.
Northern Raihvay, N.::w Delhi. North Central Railway, Allahabad.
Southern Railway, Chennai. South Central Railway, Secunderabad.
South Eastern Railway, Kolkat.a. South East Central Railway, Bilaspur.
South Western Railway, Hubli. Western Railway. Mumbai.
West Central Railway, Jabalpur. Director Gcncrai(Elect.), RDSO, Lucknow.
The subject of providing gaplcss lightning arresters on tap changer electric locos has
been under consideration and examination for quite sometime. Gapless lightning arresters
have been provided on the three-phase electric locos and performance has been satisfactory.
The lightning arresters provided on electric locos since 1994 have also performed
sntisfactorily. With a view to limit deleterious effects of transients/surges, it has been decided
to progressively provide surge arresters on all electric locomotives, to CLW's specification 0
no. CLW /ELlA 12 (latest amendment).
Zonal railways may take requisite action for procurement and fitmcnt from sources ...
approved by CL\V for provision on existing locos, with priority for locos with VCBs.
CLW has retained ET-2 with an increased setting of 105 mm in locos provided with
surg~ arrester (LA). RDSO shall re-examine the issue of removing ET-2 which is rendered
redundant with the provision of surge arrester. A separate advice may be sent by RDSO to
zonal railways.
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General Managers(Elect.),
Central Railway, Mumbai. Easten1 Railway, KoJkata.
East Central Railway, Hajipur. East Coast Railway, Bhubaneswar.
Northern Railway, New Delhi. North Central Railway, Allahabad.
Southern Railway, Chennai. South Central Railway, Secunderabad. South
Eastern Railway, Kolkata. South East Central Railway, Bilaspur.
South Western Railway, Hubli. Western Railway, Mumbai.
West Central Railway, Jabalpur.
Vide letter under reference 2, Western Railway has indicated difficulties in getting '
rehabilitation of TAO 659 stators from approved sources for traction motors/magnet frames.
2.0 The matter has been reviewed and it has been decided that mechanical rehabilitation of
stator ofTAO 659 may be got done from sources approved by Chief Electrical Engineers, in
addition to the sources approved on regular/developmental basis for new traction motor and .
magnet frame by RDSO.
3.0 Electrical rehabilitation of TAO 659 stators, if required to be carried out from trade
may ·be got done from sources approved on regular/developmental basis for TAO motors by
RDSO.
4.0 RDSO may be kept advised of performance of stators got rehabilitated/repaired from
trade by Zonal Railways.
M:··,. 4t~
(Sudheer Kumarj / 1fd1
Director, Electrical Engg.(RS)
Railway Board
E-Mail: [email protected]
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GOVERNMENT OF INDIA
MINISTRY OF RAJLWAYS
RAILWAY BOARD
9.2 "The work of providing air driers on the locomotives should be finished on a war
footing. The Railway Administration should complete this work in the next one year
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or earlier."
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!I Instructions have already been given to provide imported rubber kits in
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distributor valve and air driers on electric locomotives vide Board's letter no.
II 99/Elect.{TRS)/113/20 Pt. dt. 23.12.02 and 7.2.02 respectively
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I'.I Zonal railways are advised for implementation of above two
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rec~mmendations of CRS and advise the position to Board for information. D
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(Sudheer Kumar) "I t,
i! Director Elect. Engg.(RS)
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Railway Board.
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r~cf: (l) Hailw<IY Uo:ud'•; !lr I\O.U!J/!..1illl't~,' lf(:r;'.l ;:mc-PI-1 (Ui5hilliJiiO.I) uL Hl-'12-2000.
(ii) Rnrlw<lY IJonHl'~; lellcr nu.tl~)fiJ(•dt:: ;: '1/l I :;t:w !'I dilli'ltl 2~·G·;~Qt.i1.
Instructions havu <:lic<HIY hr;nn citelll:!lt··l !ly :~:1tdy ;nH.I i:.ieciiical dird:'lot~:IC: d Hallway
Board vide letter's under ICkrettce at (i) i~ \ii) iol i:nph:mm:t;liion of rccotnm~.:nd:~lions of
Railway Safety Review Cornn1illl'i: -HJD8 Pt·l.
2.0 It is Ddvisetl 1\til\ llw tc·commcrltla!i:r!t '1':1".\::nq 'i\ ~t·· .t No. ;:::, ~i ol ~.t;ltH.t:.U'Y of
recommendations (para 3. ltl.G} 1 <=omdinq "' .<~ tJI ,\:·. i '' w1 ·; whid 1 n:nd:> n:> ".":,, d1 i1:1 :; :.! tO\:td bo
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·HUed on all existing .:111d new di·.~~;et/dc{;l!ic: f;,,·:p;: u!:'.r· ··.' i·.• i!i\i•;cnlcnt~d. ,".ii lucOltiO~ive5 be
provided witll Air ddcrs tl.S pN rmSO spcc:ilit: llo ,!: i :._, IAF' U.D i .C'L!.tiG nt:;'i 0 >.l ilf .iU11l:, 2000
and motmicc! hom time to tin~~~.
2.1 The progress of intplcnH~Ill<J:iOII lJtl lli<ll!rl:Hc··! :11;1! •i:.J'lil''~rcd fl:~~d t•:.lr;,. ;;,illl~;Hcd to
Board on 6 mont111y ba;;i5 <J:; on :w'" .June a11cl :', 1' 1,.. ,: <·'-'~"'' y y:!;o.
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3.0 It is <.!ISO mlvisr.d llt:ll IJC!I,;e:;SiH y :;:t• JL!. ii .: 1:: Ill /11! l.l·, I;<· cl>1 ;'iiiH"I i 11: !l1C I
tSu<lhec · i<:tml:tl/:
Ui: (:clo, E.:ler:!dcal Enoi:H~~·drHJ (I~S)
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