Doc.

No : QF/DEV/01

R Engineerings Pvt. Ltd. ADVANCED PRODUCT QUALITY PLANNING TIME-LINE CHART Rev.No : 03

Date : 01.03.2020

Original Date : Categories of Product NEW PRODUCT NEW PRODUCT(Similar type) ECN/PCN Layout Change Location Change

Customer Name : Part No. : Part Name :

Project Completion Target Date : Team Leader Sign :

Sample Trial Date: Plant Head Sign :

Customer Events : Sample Approval: Core Team : Plant Head, Marketing, D & D, Production, Quality, Purchase PCB Manufacture

SOP: Vendor Events : Stencil Manufacture

Sr.
Review Freq. :Weekly/Fortnightly.

Dec-18 Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19

Target / Completion
Activity Planning Start Date Status Remarks
Date
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 5

PHASE 1 - PLAN & DEFINE

No.

1 Receipt Of Drawing or reference of sample

2 CFT Formation

3 Design Input review & Feasibility study

4 Details of past defects for similar components

5 Preliminary bill of material

6 Preliminary process flow chart

Preliminary list of special product / process

7
characteristics

8 Preparation APQP Timing Plan

PHASE 2 - PRODUCT DESIGN & DEVELOPMENT

9 DFM & DFA

10 Engg. Specifications

11 Material specifications

12 DFMEA

13 Review of DFMEA

14 Prototype - Control plan

15 Prototype Sample Trial

16 Design verification

17 Design reviews

18 Sample Submission & Customer review

Development & manufacturing of Die / Tool /

19
PCB / Gauge/ Fixture/Jig

20 Process flow chart

21 PFMEA

22 Pre-launch control plan

23 Preparation of Work Instruction

 Dec-18 Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19
Target / Completion
Activity Planning Start Date Status Remarks
Date
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 5

No.
Training to concerned Supervisor , Operator
24
and Inspector

25 Sample Trial

26 Sample Submission and review with Customer

27 Packaging specifications

28 Floor plan layout

29 Process Output Review

30 SPC & MSA plan

PHASE 4 - PRODUCT & PROCESS VALIDATION

31 Production trial run(Pilot Lot)

32 Measurement System Analysis & Evaluation

33 Preliminary Product & Process capability study

34 Product & Process Validation & Testing

35 Preparation of PPAP Documents

Submit Pilot Lot & PPAP Documents and Review

36
with Customer

Preparation of Production & Process Control

37
Plan

38 Review of control plan

39 Quality planning Sign-off

PHASE 5 - Feedback Assessment & Corrective Action

40 Review of TGW & TGR

41 Delivery & service

Update APQP (APQP timing plane or other

Document ) whenever required based on
42 Review done &customer Feedback after SOP at
customer Identify stage also do PDCA for any
quality issue (observed in project)

43 Start of Initial Production Control

CFT Review

Top Management Review

Note : 1) Weekly CFT Meeting Should be conducted & Plant head/Top Management (Drop Box Review)review should be Fortnightly (IF Development lead time ≤ 2 Months)

2) Fortnightly CFT Meeting Should be conducted & Plant head/Top Management (Drop Box Review) review should be Monthly (IF Development lead time ≥ 2 Months)

Sign Off :

1) HEAD D & D : _____________________ 4) HEAD PROD : _____________________

2) HEAD MKT : ______________________ 5) HEAD PUR : ______________________

3) HEADQA : ______________________ 6) PLANT HEAD : ______________________

Prepared By : Approved By :
 Dec-18 Jan-19 Feb-19 Mar-19 Apr-19 May-19 Jun-19 Jul-19 Aug-19
Target / Completion
Activity Planning Start Date Status Remarks
Date
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 5

No.