7-06000 Series
7-06000 Series
PROSSER ®
Series: 7-06000
7-08000
C. INSTALLATION ................................................................................................6
G. REPLACEMENT PARTS..................................................................................11
Other brand and product names are trademarks or registered trademarks of their respective holders.
HYMERGIBLE® is a registered trademark of Crane Pumps & Systems, Inc.
® PROSSER is a registered trademark of Crane Pumps & Systems, Inc
1996, 1997, 1998, 2002, 2/06, 9/06 Alteration Rights Reserved
2
SAFETY FIRST!
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT Always wear eye protection when working on pumps.
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:
Make sure lifting handles are securely fastened each
IMPORTANT! Warns about hazards that can result time before lifting. DO NOT operate pump without
in personal injury or Indicates factors concerned with safety devices in place. Always replace safety devices
assembly, installation, operation, or maintenance which that have been removed during service or repair.
could result in damage to the machine or equipment if Secure the pump in its operating position so it can not
ignored. tip over, fall or slide.
CAUTION ! Warns about hazards that can or will cause minor DO NOT exceed manufacturers recommendation for
personal injury or property damage if ignored. Used with symbols maximum performance, as this could cause the motor
below. to overheat.
WARNING ! Warns about hazards that can or will cause serious WARNING! Submersible Pumps are not approved for
personal injury, death, or major property damage if ignored. Used use in swimming pools, recreational water installations,
with symbols below. decorative fountains or any installation where human
contact with the pumped fluid is common.
Hazardous fluids can Extremely hot - Severe
cause fire or explo-
WARNING! Products Returned Must Be Cleaned,
burnes can occur on contact.
sions, burnes or death Sanitized, Or Decontaminated As Necessary Prior
could result. To Shipment, To Insure That Employees Will Not Be
Hazardous fluids can Hazard- Exposed To Health Hazards In Handling Said Material.
Biohazard can cause ous pressure, eruptions or ex- All Applicable Laws And Regulations Shall Apply.
serious personal injury. plosions could cause personal
injury or property damage.
Bronze/brass and bronze/brass fitted pumps may
Rotating machinery contain lead levels higher than considered safe for
Amputation or severe Eye protection required potable water systems. Lead is known to cause cancer
laceration can result. and birth defects or other reproductive harm. Various
government agencies have determined that leaded
Only qualified personnel should install, operate and repair pump. copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
WARNING! Operation against a closed construction, please contact factory.
discharge valve will cause premature bearing
and seal failure on any pump, and on end IMPORTANT! - Crane Pumps & Systems, Inc. is not
suction and self priming pump the heat build responsible for losses, injury, or death resulting from a
may cause the generation of steam with resulting dangerous failure to observe these safety precautions, misuse or
pressures. It is recommended that a high case temperature abuse of pumps or equipment.
switch or pressure relief valve be installed on the pump body.
3
SECTION: A - PUMP SPECIFICATIONS: SERIES 7-06000
IMPORTANT !
1.) PUMP MAY BE OPERATED “DRY” FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS.
2.) THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS.
3.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
4
SECTION: A - PUMP SPECIFICATIONS: SERIES 7-08000
E A
A E
B B
F
F
G
G
5
SECTION B: GENERAL INFORMATION IMPORTANT ! - Pump Should Have Strainer
Affixed At All Times. Inspect And Clean The Pump
B-1) To the Purchaser: Strainer Periodically For Maximum Efficiency And
Congratulations! You are the owner of one of the finest pumps Performance.
on the market today. These pumps are products engineered
and manufactured of high quality components. Over one C-2) Discharge:
hundred years of pump building experience along with a Discharge hose is recommended. If rigid pipe is used, install
continuing quality assurance program combine to produce a so that there is no weight or strain on the pump. Install a short
pump which will stand up to the toughest applications. pipe nipple into the pump discharge to attach the discharge
hose above the hydraulic connections at the top of the pump.
This manual will provide helpful information concerning Save and replace the plastic shipping plugs in the hydraulic
installation, maintenance, and proper service guidelines. line connection at the top of the pump whenever the hydraulic
lines are disconnected. This is to protect against damage to
B-2) Receiving: the connections and entrance of dirt.
Upon receiving the pump, it should be inspected for damage
or shortages. If damage has occurred, file a claim immediately C-3) Suction:
with the company that delivered the pump. If the manual is Completely submerge the suction strainer for maximum
removed from the packaging, do not lose or misplace. pumping efficiency. Avoid entrance of air into the suction of the
pump. Strainer should always be installed on the pump while
B-3) Storage: operating.
Short Term - Prosser Pumps are manufactured for efficient
performance following short inoperative periods in storage. C-4) Liquid Level Controls: (If Applicable)
For best results, pumps can be retained in storage, as factory Attach “ON” float to discharge hose or pump cable at desired
assembled, in a dry atmosphere with constant temperatures pump “ON” level. Attach “OFF” float to discharge hose or pump
for up to six (6) months. cable at desired pump “OFF” level. The “OFF” float must be
below the “ON” float.
Long Term - Any length of time exceeding six (6) months, but
not more than twenty four (24) months. The units should be To attach the floats, thread the cable strap through the buckle
stored in a temperature controlled area, a roofed over walled with the ratchet pawl, cinch up tight, thread excess strapping
enclosure that provides protection from the elements (rain, through outer buckle slot. Be certain that the level controls
snow, wind-blown dust, etc.), and whose temperature can be cannot hang up or foul in its swing. It is recommended that the
maintained between +40 deg. F and +120 deg. F. pump is completely submerged when the level control is in the
If extended high humidity is expected to be a problem, all “Off” mode.
exposed parts should be inspected before storage and all
surfaces should then be sprayed with a rust-inhibiting oil. C-5) Hydraulic System:
Figure 1 shows a schematic drawing of a typical hydraulic
Pump should be stored in its original shipping container. power system for driving a submersible pump.
On initial start up, rotate impeller by hand to assure seal
and impeller rotate freely. If it is required that the pump be WARNING ! - Hydraulic system has high-pressure
installed and tested before the long term storage begins, such capability. Exercise caution at all times.
installation will be allowed provided:
CAUTION ! - Never block return (low pressure)
1.) The pump is not installed under water for more than line. It’s best to use by-pass valve to control flow
one (1) month. of hydraulic fluid.
2.) Immediately upon satisfactory completion of the test,
the pump is removed, thoroughly dried, repacked in Maintain hydraulic fluid temperature at 100°F (38°C) for
the original shipping container, and placed in a optimum performance. Maximum operating temperature is
temperature controlled storage area. 180°F (82°C). See chart for viscosity of fluid. Lower viscosity
fluids can be used, but will increase the wear rate within the
B-4) Service Centers:
hydraulic motor. A filter is required on the low pressure return
For the location of the nearest Prosser Service Center, check
your Prosser representative or Crane Pumps & Systems, Inc., hydraulic fluid line. Use filter elements rated at 25 micron
Service Department in Piqua, Ohio, telephone (937) 778-8947 absolute. Protect hydraulic hoses from cuts and abrasion.
or Crane Pumps & Systems Canada, Bramton, Ontario, ALWAYS USE A BACK-UP WRENCH WHEN CONNECTING
(905) 457-6223. AND DISCONNECTING THE HYDRAULIC LINES TO THE
FITTINGS ON TOP OF THE PUMP.
SECTION C: INSTALLATION
C-1) Location: SECTION D: START-UP OPERATION
These pumping units are designed for use with hydraulic D-1) Check Pump Rotation:
systems in locations where electrical connections are Before putting pump into service for the first time, the motor
unavailable or hazardous. Before pumping fluids other than rotation must be checked. To check the rotation, suspend the
water, consult the factory, giving fluid, fluid temperature, pump freely, momentarily apply power, rotation of the pump
specific gravity, viscosity, capacity in USGPM and total
is clockwise when viewed from the suction end. To reverse
head and/or pressure requirements, including friction loss
through discharge line, fittings, valves, etc. Maximum fluid rotation, switch the two hydraulic lines. Reverse rotation will
temperature for sustained operation is 140°F (60°C) at not damage the pump, however, it will result in poor pump
specific gravity 1.0. Pump may operate up to 10 minutes performance.
running dry (not pumping water) without damage. DO NOT
allow pump to be buried in mud or sand.
6
FIGURE 1
D-2) Start-Up: 1.) Servicing: Pump shall be restored to the state of original
DO NOT attempt to start a frozen pump. Instead, submerge safety, following disassembly.
pump in water for twenty (20) minutes before starting. DO NOT
attempt to thaw a frozen pump with a torch. 2.) Renewals and Repairs: Special care shall be taken
in making renewals or repairs. Leave no parts off. Use
D-2.1) Report: replacement parts furnished by the manufacturer.
Included at the end of this manual are two start-up report
sheets, these sheets are to be completed as applicable. 3.) Fastenings: All bolts, nuts, screws and other means of
Return one copy to the Crane Pumps & Systems, Inc. Service fastenings and also threaded covers, shall be in place, properly
Department and store the second with the pump manual. It is tightened and secured.
important to record this data at initial start-up since it will be
useful to refer to should servicing the pump be required in the 4.) Shaft Seals: The seals should be inspected every 100
future. operating hours for wear (more often if abrasives are present).
To make a quick check of the seal’s condition, drain and
D-2.2) Identification Plate: inspect the oil in the seal chamber (See Section F-1). If oil
Record the numbers from the pump’s identification plate on removed from the pump contains water or abrasives, replace
both START-UP REPORTS provided at the end of the manual seals. Change oil every 400 - 500 operating hours.
for future reference.
This pump is equipped with prelubricated bearings.
SECTION E: PREVENTIVE MAINTENANCE: When a job is completed and before pumps are stored, drain
The following procedure must be followed to assure proper the oil from the seal chamber (a must before freezing weather).
pump operation. If dirt or water are found in the oil, replace seals, bearings,
lower “O” rings and oil.
7
SECTION F: SERVICE AND REPAIR
NOTE: All item numbers in ( ) refer to Figures 7 & 8 and 9 & 10
For 2 Stage Models.
F-1) Lubrication:
F-1.1) Checking Oil:
To check oil, remove pipe plug (18) from diffuser (9). With a
flashlight, visually inspect the oil in the seal cavity to make
sure it is clean and clear, light amber in color and free from
suspended particles. Milky white oil indicates the presence of
water. If the the oil looks milky white, pour the oil out of the oil
chamber and let it settle in a clean, dry container. If any water
settles out in the bottom of the container or if the oil is white
and thick (emulsified) replace rotary shaft seals (See Section
F-4) and oil.
You can also check oil for contamination by using an oil tester
with a range to 30 Kilovolts breakdown. If oil is found to be
clean and uncontaminated (measure at or above 15 KV.
breakdown), refill the seal cavity. If oil is found to be dirty or
contaminated (or measures below 15 KV. breakdown), replace
rotary seals and oil.
SUPPLIER GRADE
F-2) Impeller Service:
Gulf (334206) Harmony 68 F-2.1) Disassembly: - (See Fig’s 7 & 8)
Texaco URSA P-68 On 7-08 single stage models, to inspect or replace impeller
(3) and impeller o-ring (43), remove screws (40) and remove
strainer (24). Remove capscrews (32), flatwashers (30) and
F-1.2) Replacing Oil: brackets (41) then remove suction case (4). On 7-06 models,
Remove pipe plug (18) from diffuser (9), and drain oil from remove capscrews (32), flat washers (30) strainer (24) and
seal chamber and dispose of properly. Flush inside seal suction case (4). Check the suction case (4) lining for wear,
chamber of diffuser (9) thoroughly to be sure it is clean cuts, or defects and replace if necessary. Now remove
and free of abrasives. Refill oil chamber (See Parts List for locknuts (16) and washer (27) from shaft. The impeller (3)
amount), or about half full, of a 20W non-detergent turbine oil should slip off the shaft, if not, remove the o-ring (43) from
with rust and oxidation inhibitors, See Table 1. After replacing the impeller groove and use a bearing puller. Inspect the
oil, replace pipe plug (18) using a sealant. impeller for wear or damage, also check shims (17a) & (17b)
and replace if necessary. NOTE: Seal spring relaxes when
F-1.3) Seal Cavity Pressure Test: impeller is removed and may cause oil to leak through.
Remove pipe plug (18) from diffuser (9) and check that the
seal chamber is of the correct amount of oil (See Figure 2). 2-STAGE MODELS: (See Fig’s 9 & 10) To inspect or replace
Apply pipe sealant to pressure gauge assembly and tighten impellers (3) and impeller o-rings (43), remove screws (40)
into hole in Intermediate diffuser (9). Pressurize seal chamber and remove strainer (24). Remove cap screws (32), flat
to 12 P.S.I. and check for leaks. If after five minutes, the washers (30) and brackets (41) then remove suction case (4).
pressure is still holding constant, and no leaks are observed, Check suction case (4) lining for wear, cuts, or defects and
slowly bleed the pressure and remove the gauge assembly. replace if necessary. Now remove locknut (16) and washer
Replace the pipe plug (18) using a sealant. If the pressure (27) from shaft. The outer impeller (3) should slip off the shaft,
does not hold, then the leak must be located and repaired. if not, remove the o-ring (43) from the impeller groove and
use a bearing puller. Inspect the impeller for wear or damage,
CAUTION ! - Always wear eye protection when remove shims (17a), (17b), (17c), spacer (45), keys (15),
working on pumps. lower diffuser (46), replace if necessary. The inner impeller
(3) should slip off the shaft, if not, remove the o-ring (43) from
the impeller groove and use a bearing puller. Inspect the
CAUTION ! - Pressure builds up extremely fast, impeller for wear or damage, remove shims (17a), (17b) and
increase pressure by “TAPPING” air nozzle. Too (17c). Seal spring relaxes when impeller is removed and may
much pressure will damage seal. DO NOT exceed cause oil to leak through.
12 P.S.I.
8
F-2.2) Reassembly: Inspect strainer (24) and clean, making sure hole are not
To reassemble, insert key (15) into shaft (39), slide shims clogged to ensure unrestricted flow. Now position strainer
(17a), (17b) & (17c) onto shaft, then apply an anti-seize (24) onto suction case (4). On 7-06 pump models insert the
compound on the shaft area where the impeller fits. Insert rest of cap screws (32) with flat washers (30) tightening to 5
o-ring (43) into groove on impeller (3) and slide the impeller Ft. lbs. On 7-08 models insert three screws (40) in holes and
(3) onto the shaft, replace washer (27) and two locknuts (16) tightening.
as shown in Fig. 7 & 8, onto shaft and tighten to 37 ft lbs.
Replace suction case (4) onto diffuser (9) and brackets (41- F-3) Shaft Seal & Bearing Service:
on 7-08 models), lining up holes and inserting cap screws F-3.1) Disassembly:
(32) with flat washers (30) tightening to 5 Ft. lbs. To replace shaft seal, drain oil per Section F-1.1 and remove
impeller per Section F-2. Remove the lower end assembly
2-STAGE MODELS: To reassemble, insert keys (15) into from the frame and motor assembly by lightly tapping the
shaft (39), slide inner shims (17a), (17b) & (17c) onto shaft, diffuser (9) with a plastic hammer, until free. Now remove
then apply an anti-seize compound on the shaft area where o-rings (19) and (20), replace o-rings showing any nicks, cuts
the impeller fits. Insert o-ring (43) into groove on inner cracks, or deformation. Slip the lower end out of the frame
impeller (3) and slide the impeller (3) onto the shaft. Place assembly being careful not to lose the motor shaft key (14).
lower diffuser assembly (46) onto upper diffuser (9). Slide Remove the seal retaining ring (10a) seal spring (10b), and
spacer (45) and outer shims (17a), (17b) & (17c) onto shaft, seal rotating member (10c) from shaft (39), See Figure 4.
then apply an anti-seize compound on the shaft area where
the outer impeller fits. Insert o-ring (43) into groove on outer
impeller (3) and slide the impeller (3) onto the shaft, replace
washer (27) and locknut (16) onto shaft and tighten to 30 ft
lbs. Replace suction case (4) onto diffuser (9) and brackets
(41), lining up holes and inserting cap screws (32) with flat
washers (30) tightening to 5 Ft. lbs.
9
When installed correctly, there will be movement upward in
shaft assembly. This is opposite of downward thrust which
occurs when pump is running. “LOOSENESS” between inner
and outer race is normal for angular contact bearing. Bearing
failure will result in a short period of time if it is not installed
as specified.
FIGURE 5
FIGURE 6
Clean oil cavity in sleeve (12). Lightly oil (DO NOT use
grease) outer surface of stationary member (10d). Press IMPORTANT ! - It is extremely important to keep
stationary member (10d) firmly into sleeve (12), using a seal seal faces clean during assembly. Dirt particles
pusher (see Parts List - seal tool kit). Nothing but the seal lodged between these faces will cause the seal to
pusher is to come in contact with the seal face. Make sure leak.
the stationary member is in straight. (See Figure 6A). Slide
sleeve (12) over shaft and bearing assembly. Insert retaining Place spring (10b) over shaft and in place on rotating
ring (42) into sleeve (12). Check o-ring (13) on sleeve (12) member (10c), making sure it is seated on retainer and not
and replace if damaged. Assemble sleeve nut (28) onto cocked or resting on bellows tail. Slide retaining ring (10a)
sleeve (12) and tighten. Now connect lock wire (29) to sleeve over shaft and let rest on spring (10b). (See Figure 6C). NOTE:
and nut. Slide sleeve and bearing assembly into diffuser (9) When installing the seal retainer over shaft, do not scratch the
being careful not to damage o-ring (13). shaft or seal seat face. Assemble impeller, suction case and
screen per Section F-3.2. Replace oil as outlined in paragraph
CAUTION ! - Handle seal parts with extreme care. F-2.2.
DO NOT scratch or mar lapped surfaces.
F-4) Discharge and Motor Service:
IMPORTANT ! - DO NOT hammer on the seal F-4.1) Disassembly:
pusher- it will damage the seal face. Refer to Section F-1 before disassembly. Check for indications
of water leaks before the pump has a chance to dry out.
Disassemble suction end of pump per Sections F-2 & F-3.
Remove cap screws (31) and washers (30), hydraulic fittings
Slide a bullet (see parts list-seal tool kit) over stub shaft (2) and o-rings (25) and (26) from discharge head (22). Use
(39). Lightly oil (DO NOT use grease) shaft, bullet and inner care to avoid damaging the metal surface. Use the flats
surface of bellows on rotating member (10c). With lapped provided on the hydraulic fittings for removal. Carefully, using
surface of rotating member (10c) facing inward toward a plastic hammer, tap the discharge case (22) free from the
stationary member (10d), slide rotating member (10c) over frame assembly and remove. Now remove o-rings (19) and
bullet and onto shaft, using seal pusher, until lapped faces of (20), replace o-rings showing any nicks, cuts, cracks, or
(10d) and (10c) are together (see Figure 6B). deformation. Visually check the area around the hydraulic
motor (6) for oil or water.
10
The three recessed head cap screws (33) can now be SECTION: G REPLACEMENT PARTS
removed from the motor mounting plate (34). Remove the
mounting plate (34), hydraulic motor (6) and retainer (23). If G-1 ORDERING REPLACEMENT PARTS:
motor (6) is being replaced, remove mounting plate (34) by Your local Prosser distributor can supply parts and repair
removing screws (35). service. When ordering parts, ALWAYS furnish the following
information: Specify pump model number as shown on
F-4.2) Reassembly: nameplate, serial number, part number, item number and part
Assemble motor (6) to mounting plate (34) by inserting name.
screws (35) into the inner two holes and tightening. Insert
motor and mounting plate into frame (5). Place retainer (23) 1. Pump serial number. (G-1)
onto mounting plate from the opposite end of frame (5) and 2. Pump model number. (G-2)
insert three screws (33) in the outer holes and tighten. To 3. Part description.
assemble discharge case (22) to frame (5), set the assembly 4. Item part number.
in the upright position. Apply a grease to o-rings (19) and 5. Quantity required.
(20) and place discharge case (22) onto the frame assembly 6. Shipping instructions.
lining up the holes. Insert cap screws (31) with washers 7. Billing Instructions.
(30), into holes and torque to 75 In Lbs. Place o-rings (25)
and (26) in the appropriate locations (see Fig,s 7 or 9, for
internal or external operation), on the hydraulic fittings (2).
Insert hydraulic fittings (2), through discharge case (22) and
into motor (6) and tighten, by placing wrench on the flats
located on fitting. Assemble lower end of pump per Sections
F-3 and F-2.
11
TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER.
NOTE: Not all problems and corrections will apply to each pump model.
PROBLEM CAUSE CORRECTION
Pump delivers insufficient capacity 1. Supply pressure flow too low. 1. Check supply pressure / flow.
2. Excessive inflow or pump not properly sized for 2. Recheck all sizing calculations to
application. determine proper pump size.
3. Discharge restricted 3. Check discharge line for restrictions,
4. Check valve stuck closed or installed backwards including ice if line passes through or into
5. Shut-off valve closed cold areas.
6. Impeller jammed or loose on shaft, worn or 4. Remove and examine check valve for
damaged, impeller cavity or inlet plugged proper installation and freedom of
7. Pump may be airlocked operation.
8. Pump running backwards 5. Open valve.
9. Piping is leaking 6. Check impeller for freedom of operation,
security and condition. Clean impeller and
Pump will not run 6. Impeller jammed or loose on shaft, worn
inlet of any obstruction.
or damaged, impeller cavity or inlet plugged.
7. Loosen union slightly to allow trapped air
Pump operates noisily or vibrates 6. Debris in impeller cavity or broken impeller to escape. Clean vent hole.
excessively 8. Pump running backwards 8. Check rotation. Hydraulic lines may be
10. Piping attachments to buiding structure too rigid backwards.
or too loose. 9. Repair fixtures as required to eliminate
11. Worn bearings, motor shaft bent. leakage.
10. Replace portion of discharge pipe with
flexible connector.
11. Repair pump, replace damaged bearings
and/or shaft.
12
PUMP SERIES: 7-06000 & 7-08000
FIGURE 7
13
PUMP SERIES: 7-06000 & 7-08000
FIGURE 8
14
PUMP SERIES: 7-06000
PARTS KITS
Seal Tool Kit...............T/L - 21355
PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 2-33037 Name Plate
2 2 7-060811 Hydraulic Fitting
3 1 615026B-5 Impeller, Stainless, 3.56” Dia.
4 1 615170 Suction Case, Aluminum
5 1 7-060500 Frame, Aluminum
6 1 7-060600 Hydraulic Motor 10.5HP, 2000PSI
7 1 2-34010 Ball Bearing, Lower
8 1 2-34011 Ball Bearing, Upper
9 1 7-060300 Diffuser
10 1 2-31036 Shaft Seal C/CE/B
11 2 2-32043-3 Pipe Plug, Poly. 3/8 NPT
12 1 7-060303 Sleeve
13 1 2-31003-133 O-Ring Buna-N, 1.799” ID
14 1 625-00677 Key .13 x .13 x .75
15 1 7-060410 Key .09 x .13 x .625
16 1 2-12015-2 Lock Nut, Impeller 3/8-24, Stainless
17a A/R 2-21002-64 Flat Washer, (.016) 3/8” Stainless
17b A/R 2-21002-65 Flat Washer, (.032) 3/8” Stainless
17c A/R 2-21012-1 Flat Washer, (.005) 3/8” Stainless
18 1 2-32004-8 Pipe Plug .125 NPT. Stainless
19 2 2-31003-158 O-Ring Buna-N, 4.737” ID
20 2 2-31003-239 O-Ring Buna-N, 3.609” ID
21 1 615017 Outer Shell
22 1 7-061700 Discharge Case, External 7-06106-020 / 1.5”
1 7-062700 Discharge Case, Internal 7-06206-020 / 2.5”
23 1 7-060502 Retainer Mounting Plate
24 1 9-100000-4 Strainer Stainless Steel
25 2 2-31015-6 O-Ring Buna-N, .078” ID
26 4 2-31003-016 O-Ring Buna-N, .614” ID
27 1 550048 Lock Washer, Impeller 3/8” Stainless
28 1 7-060311 Sleeve Nut #2-16, Steel
29 1 MS20995-C32 Lock Wire Stainless
30 12 2-21002-11 Flat Washer 1/4”, ZP
31 6 2-23007-10 Hex Hd Cap Screw 1/4-20 x 2.50”, ZP
32 6 2-23013-28 Hex Hd Cap Screw 1/4-20 x 3.00”, ZP
33 3 2-23025-25 Socket Hd Screw 1/4-20 x .75
34 1 7-060501 Mounting Plate
35 2 2-23025-18 Socket Hd Screw 5/16-18 x .625
37 6 2-28002-3 Rivet
38 8 oz. A3195AB Oil, Navy 7-06106-020
39 1 7-060403 Stub Shaft Stainless
15
PUMP SERIES: 7-08000
PARTS KITS
Seal Tool Kit...............T/L - 21355
PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 2-33037 Name Plate
2 2 7-080810 Hydraulic Fitting 7-08306/08406
2 7-080811 Hydraulic Fitting 7-08312/08412
3 1 9-603200-1 Impeller, 5.31” Dia., Stainless 7-08306/08406
1 9-605200-1 Impeller, 5.31” Dia., Stainless 7-08312/08412
4 1 9-2501000-1 Suction Case, Aluminum 7-08306/08406
1 9-500100-1 Suction Case, Aluminum 7-08312/08412
5 1 7-080500 Frame, Aluminum
6 1 7-060600 Hydraulic Motor, 7-08306/08406 10.5HP, 2000PSI
1 7-080600 Hydraulic Motor, 7-08312/08412 17HP, 2000PSI
7 1 2-34008 Ball Bearing, Lower
8 1 2-34009 Ball Bearing, Upper
9 1 7-080300-2 Diffuser
10 1 9-605350 Shaft Seal Silicon/Silicon/Viton®
11 2 2-32043-3 Pipe Plug, Poly. 3/8” NPT
12 1 7-080303 Sleeve
13 1 2-31003-149 O-Ring Buna-N, 2.80” ID
14 1 625-00677 Key, 7-08306/08406 .13 x .13 x .75
1 7-080409 Key, 7-08312/08412 .19 x .19 x 1.0
15 1 9-500407 Key .09 x .13 x .688
16 1 2-20002-38 Lock Nut, Impeller 1/2-20 Stainless
17a A/R 2-21003-34 Flat Washer, (.016) 5/8” Stainless
17b A/R 2-21003-35 Flat Washer, (.032) 5/8” Stainless
17c A/R 2-21012-2 Flat Washer, (.005) .632” Stainless
18 1 2-32004-12 Pipe Plug .25” NPT, Stainless
19 2 2-31003-260 O-Ring Buna-N, 6.484” ID
20 2 2-31003-246 O-Ring Buna-N, 4.484” ID
21 1 9-250555 Outer Shell
22 1 7-081700 Discharge Case, External 7-08306
1 7-081710 7-08312
1 7-082710 Discharge Case, Internal 7-08406
1 7-082700 7-08412
23 1 7-080504 Retainer Mounting Plate
24 1 9-500000-1 Strainer Stainless Steel
25 2 2-31015-6 O-Ring, 7-08306/08406 Buna-N, .078” ID
2 2-31015-8 O-Ring, 7-08312/08412 Buna-N, .064” ID
26 4 2-31003-016 O-Ring, 7-08306/08406 Buna-N, .614” ID
2-31003-117 O-Ring, 7-08312/08412 Buna-N, .799” ID
27 1 9-815211 Lock Washer, Impeller .51 x 1.20 Stainless
28 1 7-080311 Sleeve Nut #3-12 Steel
29 1 MS20995-C32 Lock Wire Stainless
30 11 2-21002-14 Flat Washer 5/16”, ZP
31 5 2-23007-11 Hex Hd Cap Screw 5/16-18 x 2.50”, ZP
32 6 1-172-1 Hex Hd Cap Screw, 7-08306/08406 5/16-18 x 3.25”, Stainless
6 2-23007-47 Hex Hd Cap Screw, 7-08312/08412 5/16-18 x 3.50”, ZP
33 3 2-23025-25 Socket Hd Screw 1/4-20 x .750”, Stainless
34 1 7-080501 Mounting Plate, 7-08306/08406
1 7-080502 Mounting Plate, 7-08312/08412
35 2 2-23025-18 Socket Hd Screw 5/16-18 x .625 Stainless
37 6 2-28002-3 Rivet
38 12 oz. A3195AB Oil, Navy
39 1 7-080403 Stub Shaft, 7-08306/08406 Stainless
1 7-080404 Stub Shaft, 7-08312/08412 Stainless
40 3 2-23010-54 Pan Hd Screw 1/4-20 x .50 CAD
41 3 9-50003 Strainer Bracket
42 1 2-27006-244 Retainer Ring
43 1 2-31003-117 O-Ring, Impeller Buna-N, .799” ID
44 1 9-501305 Wear Plate Polyurethane
16
PUMP SERIES: 7-08000 2 Stage
FIGURE 9
17
PUMP SERIES: 7-08000 2 Stage
FIGURE 10
18
PUMP SERIES: 7-08000 2 Stage
PARTS KITS
Seal Tool Kit...............T/L - 21355
PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 2-33037 Name Plate
2 2 7-080811 Hydraulic Fitting
3 2 9-550200 Impeller, 5.31” Dia., Stainless
4 1 9-550100 Suction Case, Aluminum
5 1 7-080500 Frame, Aluminum
6 1 7-080600 Hydraulic Motor, 17HP, 2000PSI
7 1 2-34020 Ball Bearing, Lower, Angular Contact, Duplex, Tandem Mounting
8 1 2-34009 Ball Bearing, Upper
9 1 7-080300-2 Diffuser, Upper
10 1 9-605350 Shaft Seal Silicon/Silicon/Viton®
11 2 2-32043-4 Pipe Plug, Poly. 1/2” NPT
12 1 7-080304 Sleeve
13 1 2-31003-149 O-Ring Buna-N, 2.80” ID
14 1 7-080409 Key .19 x .19 x 1.0
15 2 9-500407 Key, Impeller .09 x .13 x .688
16 1 2-20002-38 Lock Nut, Impeller 1/2-20 Stainless
17a A/R 2-21003-34 Flat Washer, (.016) 5/8” Stainless
17b A/R 2-21003-35 Flat Washer, (.032) 5/8” Stainless
17c A/R 2-21012-2 Flat Washer, (.005) .632” Stainless
18 1 2-32004-12 Pipe Plug .25” NPT, Stainless
19 2 2-31003-260 O-Ring Buna-N, 6.484” ID
20 2 2-31003-246 O-Ring Buna-N, 4.484” ID
21 1 9-250555 Outer Shell
22 1 7-081710 Discharge Case, External 7-08312
1 7-082700 Discharge Case, Internal 7-08412
23 1 7-080504 Retainer Mounting Plate
24 1 9-500000-1 Strainer Stainless Steel
25 2 2-31015-8 O-Ring Buna-N, .064” ID
26 4 2-31003-117 O-Ring Buna-N, .799” ID
27 1 9-815211 Lock Washer, Impeller .51 x 1.20 Stainless
28 1 7-080311 Sleeve Nut #3-12 Steel
29 1 MS20995-C32 Lock Wire Stainless
30 11 2-21002-14 Flat Washer 5/16”, ZP
31 5 2-23007-11 Hex Hd Cap Screw 5/16-18 x 2.50”, ZP
32 6 2-23013-92 Hex Hd Cap Screw 5/16-18 x 5.50”, ZP
33 3 2-23025-25 Socket Hd Screw 1/4-20 x .750”, Stainless
34 1 7-080502 Mounting Plate
35 2 2-23025-18 Socket Hd Screw 5/16-18 x .625 Stainless
37 6 2-28002-3 Rivet
38 12 oz. A3195AB Oil, Navy
39 1 7-080405 Stub Shaft Stainless
40 3 2-23010-54 Pan Hd Screw 1/4-20 x .50 CAD
41 3 9-500003 Strainer Bracket
42 1 2-27006-244 Retainer Ring
43 2 2-31003-117 O-Ring, Impeller Buna-N, .799” ID
44 1 9-501305 Wear Plate Polyurethane
45 1 9-550209 Spacer Stainless
46 1 7-080305 Diffuser, Lower
19
Limited 24 Month Warranty
Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
field performance. Any additional guarantees, in the nature of performance specifications must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between
the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning
(d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any
modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor
cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specific recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,
without our prior written approval.
20
IMPORTANT!
WARRANTY REGISTRATION
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.
21
Notes
22