WELDING CONSUMABLES

CATALOG | C1.10
RED MAX® Stainless Steel
MIG Welding Wire

Simplify the challenges of welding stainless with RED MAX® stainless MIG wires.
Consistent wire feeding and arc placement deliver less contact tip wear than
leading competitive wires.

Less downtime; increased productivity. That adds up to improved production performance.

Learn more at lincolnelectric.com/RedMaxWJ

AR19-35 | ©2019 Lincoln Global, Inc. All Rights Reserved.

 WELDING CONSUMABLES CATALOG

TABLE OF CONTENTS

STICK ELECTRODES........................................ A (1-31)

MIG & TIG..........................................................B (1-41)

METAL-CORED................................................. C (1-17)

FLUX-CORED...................................................D (1-103)

SUBMERGED ARC............................................E (1-45)

STAINLESS....................................................... F (1-139)

NICKEL...............................................................G (1-27)

HARDFACING................................................... H (1-69)

CHROME-MOLY.................................................I (1-35)

ALUMINUM & CAST IRON................................J (1-17)

PIPELINER®.......................................................K (1-27)

POWER GENERATION & NUCLEAR.............. L (1-41)

PACKAGING.......................................................M (1-17)

APPENDIX.........................................................N (1-25)
TABLE OF CONTENTS

Welding Consumables................................................................................1-9
Introduction................................................................................................... 10 MIG & TIG
Q Lot Certifications....................................................................................... 11 MIG (GMAW) Wire
En Certifications............................................................................................ 12 Mild Steel, Non-Copper Coated
Catalog User Guide........................................................................................13 SuperGlide® S3.............................................................................................. B-1
SuperGlide® S6..............................................................................................B-3

STICK
Mild Steel, Copper Coated
SuperArc® L-50®............................................................................................B-5
Stick (SMAW) Electrode SuperArc® L-52®............................................................................................B-7
Mild Steel, Low Hydrogen SuperArc® L-56®........................................................................................... B-9
Excalibur® 7018 MR®.................................................................................. A-1 SuperArc® L-59®...........................................................................................B-11
Ironarc™ 7018 MR® ....................................................................................A-2 SUPERARC® XLS..........................................................................................B-13
Excalibur® 7018 XMR™................................................................................A-3 SuperArc® G4Si1.......................................................................................... B-15
Excalibur® 7018-1 MR®................................................................................A-4 Murematic® S3.............................................................................................B-17
IronArc™ 7018-1 MR®.................................................................................A-5 Murematic® S4+.......................................................................................... B-18
Excalibur® 7028............................................................................................A-6 Murematic® S6............................................................................................ B-19
Lincoln® 7018 AC..........................................................................................A-7
Low AlloySteel
Excalibur® 7018-A1 MR®..............................................................................A-8
1CRMO......................................................................................................... B-20
Excalibur® 8018-B2 MR®.............................................................................A-9
2CRMO.......................................................................................................... B-21
Excalibur® 8018-C1 MR®...........................................................................A-10
Techalloy® 4130...........................................................................................B-22
Excalibur® 8018-C3 MR®............................................................................A-11
Excalibur® 9018M MR®............................................................................. A-12 Low Alloy, Copper Coated
Excalibur® 10018-D2 MR®..........................................................................A-13 SuperArc® LA-75™......................................................................................B-23
Excalibur® 11018M MR®............................................................................. A-14 SuperArc® LA-90™.....................................................................................B-25
SuperArc® LA-100™................................................................................... B-27
Mild Steel, Cellulosic
SuperArc® AK-10®........................................................................................B-29
Fleetweld® 5P+®........................................................................................ A-15
Fleetweld® 5P®..........................................................................................A-16 Copper Alloys
Fleetweld® 35..............................................................................................A-17 SuperGlaze™ SiBR......................................................................................B-31
Fleetweld® 180........................................................................................... A-18
Murex® 6011C.............................................................................................. A-19
TIG (GTAW) Cut Length
Low Alloy Steel
Mild Steel, Rutile 2NI.................................................................................................................B-32
Fleetweld® 22 ........................................................................................... A-20 5CRMO..........................................................................................................B-33
Fleetweld® 37.............................................................................................. A-21 Lincoln® ER80S-D2.....................................................................................B-34
Fleetweld® 47.............................................................................................A-22 Lincoln® ER80S-Ni1....................................................................................B-35
Murex® 6013D.............................................................................................A-23 Lincoln® LA-84.............................................................................................B-36
Murex® 7014................................................................................................A-24 Techalloy® 4130........................................................................................... B-37
Mild Steel, High Deposition Lincoln® AK-10®..........................................................................................B-38
Jetweld 1.....................................................................................................A-25 Mild Steel, Copper Coated
Murex® 7024................................................................................................A-26 Lincoln® ER70S-2........................................................................................B-39
Low Alloy, Cellulosic, Pipe Lincoln® ER70S-6....................................................................................... B-40
Shield-Arc® HYP+ ......................................................................................A-27
Shield-Arc® 85............................................................................................A-28
Shield-Arc® 70+ .........................................................................................A-29
Shield-Arc® 90............................................................................................A-30

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METAL-CORED UltraCore® 71A75 Dual............................................................................... D-30

UltraCore® 71A85.........................................................................................D-32
GMAW-C Wire UltraCore® 712C...........................................................................................D-34
Mild Steel UltraCore® 712C-H Plus............................................................................. D-36
Metalshield® MC®-70 XLS™......................................................................... C-1 UltraCore® 712A80..................................................................................... D-38
Metalshield® MC-6®......................................................................................C-3 UltraCore® 712A80-H Plus........................................................................ D-40
Metalshield® MC-710XL®............................................................................. C-5 UltraCore® HD-C........................................................................................ D-42
Metalshield® Z®.............................................................................................C-7 UltraCore® HD-M....................................................................................... D-44
UltraCore® HD-12C..................................................................................... D-46
Low Alloy
UltraCore® HD-12M.................................................................................... D-48
Metalshield® MC®-80 XLS™....................................................................... C-9
Ultracore® HD Marine..............................................................................D-50
Metalshield® MC®-90..................................................................................C-11
Outershield® 71M........................................................................................D-52
Metalshield® MC®-110................................................................................. C-13
Outershield® 71 Elite................................................................................. D-54
Metalshield® MC®-120................................................................................C-15
Outershield® 71 Elite Supreme ............................................................... D-56

FLUX-CORED Mild Steel, Flat and Horizontal

UltraCore® 70C........................................................................................... D-58
Self-Shielded (FCAW-S) Wire UltraCore® 75C...........................................................................................D-60
Mild Steel, Flat and Horizontal UltraCore® XP70......................................................................................... D-62
Innershield® NR®-5....................................................................................... D-1 Outershield® XLH-70................................................................................. D-64
Innershield® NR®-131.....................................................................................D-2 Low Alloy, All Position
Innershield® NR®-305...................................................................................D-3 UltraCore® 81Ni1A75-H..............................................................................D-66
Innershield® NR®-311.....................................................................................D-4 UltraCore® 81Ni1C-H..................................................................................D-68
Innershield® NS-3M..................................................................................... D-5 UltraCore® 81Ni1C-H Plus......................................................................... D-70
Low Alloy, Flat and Horizontal UltraCore® 81Ni1M-H Plus.........................................................................D-72
Innershield® NR®-311 Ni............................................................................... D-6 UltraCore® 81Ni2A75-H..............................................................................D-74
UltraCore® 81Ni2C-H..................................................................................D-76
Mild Steel, All Position
UltraCore® 81K2A75-H................................................................................D-78
Innershield® NR®-152....................................................................................D-7
UltraCore® 81K2C-H...................................................................................D-80
Innershield® NR®-203-MP........................................................................... D-8
UltraCore® 81K2C-H Plus.......................................................................... D-82
Innershield® NR®-211-MP............................................................................ D-9
UltraCore® 81K2M-H Plus......................................................................... D-84
Innershield® NR®-232...................................................................................D-11
UltraCore® 91K2C-H Plus..........................................................................D-86
Innershield® NR®-232-H............................................................................. D-13
UltraCore® 91K2M-H Plus......................................................................... D-88
Innershield® NR®-233..................................................................................D-15
UltraCore® 101K3M-H Plus........................................................................D-90
UltraCore® 111K3C-H Plus.......................................................................... D-92
Low Alloy, All Position
UltraCore® 111K3M-H Plus......................................................................... D-94
Innershield® NR®-203 Nickel (1%)............................................................ D-17
UltraCore® 121K3M-H Plus........................................................................D-96
Innershield® NR®-207.................................................................................D-18
CORMET™ 5............................................................................................... D-98
Innershield® NR®-208-H............................................................................D-19
Low Alloy, Flat and Horizontal
Innershield® NR®-212................................................................................. D-20
UltraCore® 80Ni1C.....................................................................................D-99
Innershield® NR®-440Ni2...........................................................................D-22
UltraCore® 80Ni1M................................................................................... D-101
Innershield® NR®-555.................................................................................D-24

Gas-Shielded (FCAW-G) Wire

Mild Steel, All Position
UltraCore® 360™ C71................................................................................. D-26
UltraCore® 360™ M71................................................................................ D-28

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SUBMERGED ARC Lincolnweld® LA-81................................................................................... E-35

Lincolnweld® LA-84................................................................................... E-36
Flux Lincolnweld® LA-85....................................................................................E-37
Active Flux Lincolnweld® LA-90.................................................................................. E-38
Lincolnweld® 760®........................................................................................ E-1 Lincolnweld® LA-100................................................................................. E-39
Lincolnweld® 761®.........................................................................................E-2
Lincolnweld® 780®........................................................................................E-3 Cored Wire
Lincolnweld® 781™........................................................................................ E-4 Mild Steel
Lincolnweld® LC-72................................................................................... E-40
Neutral Flux
Lincolnweld® 822™....................................................................................... E-5 Low Alloy
Lincolnweld® 842-H™.................................................................................. E-6 Lincolnweld® LAC-B2.................................................................................A-41
Lincolnweld® 860®........................................................................................E-7 Lincolnweld® LAC-Ni2............................................................................... E-42
Lincolnweld® 865™...................................................................................... E-8 Lincolnweld® LAC-690.............................................................................. E-43
Lincolnweld® 880™...................................................................................... E-9
Lincolnweld® 880M®...................................................................................E-10
Non-Copper Coated Submerged Arc (SAW) Electrode
Lincolnweld® 882™.......................................................................................E-11
Mild Steel Solid Electrode
Lincolnweld® 888™.....................................................................................E-12
Lincolnweld® Emergence™ 61.................................................................E-41
Lincolnweld® 8500™................................................................................... E-13
Lincolnweld® Emergence™ 73................................................................ E-42
Lincolnweld® MIL800-H™.......................................................................... E-14
Lincolnweld® 812-SRC™..............................................................................E-15 Low Alloy Solid Electrode
Lincolnweld® 960®......................................................................................E-16 Lincolnweld® Emergence™ 70................................................................ E-43
Lincolnweld® 980™.................................................................................... E-17 Lincolnweld® Emergence™ 81................................................................ E-44
Lincolnweld® WTX™..................................................................................E-18 Lincolnweld® Emergence™ 90............................................................... E-45
Lincolnweld® WTX™-TR...........................................................................E-19

Flux for Seam Welding of Pipe

Lincolnweld® 761-Pipe™.......................................................................... E-20
STAINLESS
Stick Electrode
Lincolnweld® P223™..................................................................................E-21
Excalibur® 308/308L-15.................................................................................F-1
Lincolnweld® LPX80N™............................................................................E-22
Excaliburv 308L-16....................................................................................... F-2
Lincolnweld® SPX80™...............................................................................E-23
Excalibur® 308/308H-16............................................................................... F-3
Lincolnweld® SPX80N™............................................................................E-24
Excalibur® 308/308L-17................................................................................ F-4
Lincolnweld® 995N™................................................................................ E-25
Excalibur® 309/309L-15................................................................................F-5
High Performance/Alloy Flux
Excalibur® 309/309L-16................................................................................F-6
Lincolnweld® A-XXX10™.......................................................................... E-26
Excalibur® 309/309L-17................................................................................ F-7
Lincolnweld® MIL800-HPNi™..................................................................E-27
Excalibur® 310-16...........................................................................................F-8
Solid Wire Excalibur® 312-16...........................................................................................F-9
Mild Steel Solid Electrode Excalibur® 316/316L-15................................................................................ F-10
Lincolnweld® L-50®................................................................................... E-28 Excalibur® 316/316L-16................................................................................. F-11
Lincolnweld® L-56®.................................................................................... E-29 Excalibur® 316/316L-17.................................................................................F-12
Lincolnweld® L-60..................................................................................... E-30 Excalibur® 317L.............................................................................................F-13
Lincolnweld® L-61®..................................................................................... E-31 Excalibur® 320LR-16....................................................................................F-14
Lincolnweld® L-S3......................................................................................E-32 Excalibur® 330-16.........................................................................................F-15
Lincolnweld® LA-71.....................................................................................E-32 Excalibur® 347-16......................................................................................... F-16
Excalibur® 385-16.........................................................................................F-17
Low Alloy Solid Electrode
Excalibur® 410-16........................................................................................ F-18
Lincolnweld® AK-10™................................................................................E-33
Excalibur® 410NiMo-16............................................................................... F-19
Lincolnweld® L-70......................................................................................E-34
Excalibur® 630-16........................................................................................F-20
Lincolnweld® LA-75....................................................................................E-34

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Excalibur® 2209-16.......................................................................................F-21 Supercore™ 308LCF................................................................................. F-80

Excalibur® 2594-16...................................................................................... F-22 Supercore™ 316LCF................................................................................... F-81
E16.8.2-15..................................................................................................... F-23 Supercore™ 347..........................................................................................F-82
Supermet™ 16.8.2...................................................................................... F-24 Supercore™ 2205P.....................................................................................F-83
Thermet™ 800Nb...................................................................................... F-25 Supercore™ 2507P.....................................................................................F-84
Ultramet® 308LCF......................................................................................F-26 Supercore™ 308HP....................................................................................F-85
UltraMet B™ 316 NF.................................................................................. F-27 Supercore™ 317LP......................................................................................F-86
Supercore™ 16.8.2P................................................................................... F-87
MIG Wire Supercore™ Z100XP..................................................................................F-88
Blue Max® MIG 307 MOD...........................................................................F-28
Blue Max® MIG 308H..................................................................................F-29 Submerged Arc Wire
Blue Max® MIG 308LSi................................................................................F-30 Lincolnweld® 308/308L..............................................................................F-89
Blue Max® MIG 308L................................................................................... F-32 Lincolnweld® 308/308H.............................................................................F-90
Blue Max® MIG 308LCF.............................................................................. F-33 Lincolnweld® 308/308LCF...........................................................................F-91
Blue Max® MIG 309LSi............................................................................... F-34 Lincolnweld® 309 LMo_MOD...................................................................F-92
Blue Max® MIG 309L...................................................................................F-36 Lincolnweld® 309/309L.............................................................................. F-93
Blue Max® MIG 309LMo_MOD.................................................................F-38 Lincolnweld® 310.........................................................................................F-95
Blue Max® MIG 310......................................................................................F-39 Lincolnweld® 316/316LCF...........................................................................F-96
Blue Max® MIG 312......................................................................................F-40 Lincolnweld® 316/316L................................................................................ F-97
Blue Max® MIG 316L.....................................................................................F-41 Lincolnweld® 317/317L.................................................................................F-99
Blue Max® MIG 316LCF...............................................................................F-42 Lincolnweld® 320LR.................................................................................F-100
Blue Max® MIG 316LSi................................................................................ F-43 Lincolnweld® 347.......................................................................................F-101
Blue Max® MIG 317L....................................................................................F-45 Lincolnweld® 385.......................................................................................F-102
Blue Max® MIG 320LR.................................................................................F-46 Lincolnweld® 410NiMo..............................................................................F-103
Blue Max® MIG 330..................................................................................... F-47 Lincolnweld® 630...................................................................................... F-104
Blue Max® MIG 347......................................................................................F-48 Lincolnweld® 2209.................................................................................... F-105
Blue Max® MIG 385.....................................................................................F-49 Lincolnweld® 2594.................................................................................... F-106
Blue Max® MIG 409Nb................................................................................F-50 ER16.8.2.......................................................................................................F-107
Blue Max® MIG 410.......................................................................................F-51
Blue Max® MIG 410NiMo............................................................................ F-52
Submerged Arc Flux
Lincolnweld® P2000™............................................................................. F-108
Blue Max® MIG 420..................................................................................... F-53
Lincolnweld® P2007™..............................................................................F-109
Blue Max® MIG 630.....................................................................................F-54
Lincolnweld® ST-100™.............................................................................F-110
Blue Max® MIG 2209...................................................................................F-55
Blue Max® MIG 2594...................................................................................F-56 TIG Cut Length
Lincoln® Red Max™ 308LSi....................................................................... F-57 Lincoln® ER308/308H.................................................................................F-111
Lincoln® Red Max™ 309LSi.......................................................................F-59 Lincoln® ER308/308L................................................................................. F-112
Lincoln® Red Max™ 316LSi........................................................................ F-61 Lincoln® ER308/308LCF............................................................................ F-113
Lincoln® Red Max™ 307_MOD.................................................................F-63 Lincoln® ER308Si/308LSi.......................................................................... F-114
Murex® 308LSi.............................................................................................F-65 Lincoln® ER309/309L................................................................................. F-115
Murex® 309LSi.............................................................................................F-66 Lincoln® ER309Si/309LSi..........................................................................F-116
Murex® 316LSi..............................................................................................F-67 Lincoln® ER310........................................................................................... F-117
Lincoln® ER312............................................................................................ F-118
Flux-Cored (FCAW-G) Wire
Lincoln® ER316/316L...................................................................................F-119
UltraCore® 308L..........................................................................................F-68
Lincoln® ER316/316LCF............................................................................. F-120
UltraCore® 308L P......................................................................................F-70
Lincoln® ER316Si/316LSi........................................................................... F-121
UltraCore® 309L.......................................................................................... F-72
Lincoln® ER317/317L....................................................................................F-122
UltraCore® 309L P...................................................................................... F-74
Lincoln® ER320LR......................................................................................F-123
UltraCore® FC 316L..................................................................................... F-76
Lincoln® ER347............................................................................................F-124
UltraCore® 316L P....................................................................................... F-78
Lincoln® ER385...........................................................................................F-125

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Lincoln® ER409Nb.................................................................................... F-126 Techalloy® 718.............................................................................................G-24

Lincoln® ER410...........................................................................................F-127 Techalloy® 825.............................................................................................G-25
Lincoln® ER410NiMo................................................................................. F-128 Techalloy® X................................................................................................ G-26
Lincoln® ER630.......................................................................................... F-129
Lincoln® ER2209........................................................................................ F-130 Flux-Cored (FCAW-G) Wire
Lincoln® ER2594......................................................................................... F-131 SuperCore® 625P.........................................................................................G-27
ER16.8.2.......................................................................................................F-132

Metal-Cored Wire
PRIMALLOY™ T-409Ti.............................................................................F-133
HARDFACING
PRIMALLOY™ T-439Ti..............................................................................F-134
Selection Guide by Application................................... H-i
PRIMALLOY™ T-430LNb..........................................................................F-135 Stick (SMAW) Electrode
PRIMALLOY® T-439Nb..............................................................................F-136 Build-Up
Wearshield® BU............................................................................................ H-1
Orbital TIG (GTAW) Wire
Metal-to-Metal Wear
Blue Max® Orbital TIG 308/308L............................................................. F-137
Wearshield® MI.............................................................................................H-2
Blue Max® Orbital TIG 309/309L.............................................................F-138
Wearshield® Mangjet®.................................................................................H-3
Blue Max® Orbital TIG 316/316L...............................................................F-139
Severe Impact
Wearshield® 15CrMn....................................................................................H-4
NICKEL Wearshield® FROG MANG®........................................................................ H-5
Wearshield® Super Rail™.......................................................................... H-6
Stick (SMAW) Electrode
Tech-Rod® 55................................................................................................. G-1 Abrasion and Impact
Tech-Rod® 99................................................................................................G-2 Wearshield® ABR..........................................................................................H-7
Tech-Rod® 112................................................................................................G-3 Wearshield® 44............................................................................................ H-8
Tech-Rod® 112LFe..........................................................................................G-4 Metal-to-Earth Wear
Tech-Rod® 117............................................................................................... G-5 Wearshield® ME........................................................................................... H-9
Tech-Rod® 122.............................................................................................. G-6
Tech-Rod® 141................................................................................................G-7 Severe Abrasion
Tech-Rod® 182.............................................................................................. G-8 Wearshield® 60...........................................................................................H-10
Tech-Rod® 187.............................................................................................. G-9 Lincoln® SHS® 9700E...................................................................................H-11
Tech-Rod® 190.............................................................................................G-10 Maintenance and Repair
Tech-Rod® 276..............................................................................................G-11 Blue Max® 2100........................................................................................... H-12
Tech-Rod® Weld A...................................................................................... G-12
Metal-Cored (GMAW-C) Wire
MIG/TIG/SAW Wire Severe Abrasion
Techalloy 55............................................................................................... G-13
®
Lincore® 57-G.............................................................................................. H-13
Techalloy® 99.............................................................................................. G-14 Lincore® 60-G.............................................................................................. H-14
Techalloy® 208............................................................................................. G-15 Lincore® 70-G..............................................................................................H-15
Techalloy® 276.............................................................................................G-16
Metal-to-Metal
Techalloy® 413.............................................................................................. G-17
Lincore® M7-G.............................................................................................H-16
Techalloy® 418.............................................................................................G-18
Lincore® 55-G.............................................................................................. H-17
Techalloy® 606............................................................................................G-19
Techalloy® 617............................................................................................ G-20
Metal-Cored Submerged Arc Wire
Techalloy® 622............................................................................................. G-21
Build-Up
Techalloy® 625.............................................................................................G-22 Lincore® 30-S...............................................................................................H-18
Techalloy® 686............................................................................................G-23

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Metal-to-Metal, Build Up Lincore® 70-O.............................................................................................H-50

Lincore® 32-S...............................................................................................H-19 Lincore® TiCore...........................................................................................H-51
Lincore® 35-S.............................................................................................. H-20 Lincore® 65 PLUS....................................................................................... H-52
Lincoln® SHS® 9800U.................................................................................H-53
Metal-to-Metal
Lincore® 40-S.............................................................................................. H-21 Lincoln® SHS® 9700U................................................................................. H-54
Lincoln® SHS® 9192U.................................................................................. H-55
Lincore® 42-S...............................................................................................H-22
Lincoln® SHS® 9500U................................................................................ H-56
Roll Rebuilding, Build Up
Lincore® 20..................................................................................................H-23
Submerged Arc (SAW) Flux
Hardfacing
Lincore® 420HC-S.......................................................................................H-24
Lincolnweld® A-96-S..................................................................................H-57
Lincore® 4130.............................................................................................. H-25
Lincolnweld® H-535™................................................................................H-57
Lincore® 8620............................................................................................. H-26
Lincolnweld® H-560™.............................................................................. H-58
Roll Rebuilding, Metal-to-Metal
Neutral Flux
Lincore® 410.................................................................................................H-27
Lincolnweld® 801®...................................................................................... H-59
Lincore® 410NiMo...................................................................................... H-28
Lincolnweld® 802®..................................................................................... H-59
Lincore® 423L.............................................................................................. H-29
Lincore® 423Cr............................................................................................ H-30 Hardbanding Cored Wire
Lincore® 420............................................................................................... H-30 Severe Abrasion
Lincore® 414N............................................................................................... H-31 Lincoln® Guardian® HB................................................................................H-60
Lincore® 423N..............................................................................................H-32 Lincoln® Guardian® CF..................................................................................H-61
Lincore® 96S................................................................................................H-33
Lincore® 102W.............................................................................................H-34 Wire Arc Spray
Lincore® 102HC............................................................................................H-35 Severe Abrasion
Lincoln® SHS® 7570W................................................................................ H-62
Flux-Cored (FCAW-G) Wire Lincoln® SHS® 8000W............................................................................... H-63
Build-Up Lincoln® SHS® 9172W................................................................................. H-64
Lincore® BU-G............................................................................................ H-36
Thermal Spray Powder
Flux-Cored (FCAW-S) Wire
Severe Abrasion
Build-Up
Lincoln® SHS® 7574HV............................................................................... H-65
Lincore® BU.................................................................................................H-37
Lincoln® SHS® 8000HV..............................................................................H-66
Lincore® 33.................................................................................................. H-38
Lincoln® SHS® 9172HV............................................................................... H-67
Metal-to-Metal
Lincore® 40-O............................................................................................. H-39 Plasma Transferred Arc Weld Powder (PTAW)
Lincore® 55................................................................................................. H-40 Severe Abrasion
Lincore® T & D.............................................................................................H-41 Lincoln® SHS® 9294P.................................................................................H-86
Lincoln® SHS® 9700P................................................................................. H-87
Severe Impact
Lincore® M.................................................................................................. H-42
Lincore® 15CrMn......................................................................................... H-43
Lincore® FROG MANG®.............................................................................. H-44 CHROME-MOLY
Lincore® Super Rail™................................................................................ H-45
Selection Guide by Alloy Grade.....................................I-i
Abrasion Plus Impact
Stick (SMAW) Electrode
Lincore® 50................................................................................................. H-46
Low Alloy, Low Hydrogen
Severe Abrasion Chromet® 92...................................................................................................I-1
Lincore® 60-O..............................................................................................H-47 Chromet® 1X.................................................................................................. I-2
Lincore® Ultra K......................................................................................... H-48 Chromet® 2X.................................................................................................. I-3
Lincore® 65-O............................................................................................. H-49 Chromet® 9.................................................................................................... I-4

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Chromet® 9-B9.............................................................................................I-5
Chromet® 9MV-N..........................................................................................I-6 ALUMINUM & CAST IRON
Cromo E225................................................................................................... I-7 Aluminum
Cromo E225V.................................................................................................I-8 MIG Wire
Chromet® 5....................................................................................................I-9 SuperGlaze® 4043...........................................................................................J-1
SuperGlaze® 4047.......................................................................................... J-2
MIG/TIG Electrode SuperGlaze® 5183........................................................................................... J-3
Low Alloy, Copper Coated
SuperGlaze® HD 5183....................................................................................J-4
ER80S-B2...................................................................................................... I-10
SuperGlaze® 5356..........................................................................................J-5
9CRMO........................................................................................................... I-11
SuperGlaze® HD 5356....................................................................................J-6
ER90S-B3.......................................................................................................I-12
SuperGlaze® 5356 TM™................................................................................ J-7
Low Alloy Steel SuperGlaze® HD 5356 TM™.........................................................................J-8
9CRMOV MIG.................................................................................................I-13 SuperGlaze® 5554..........................................................................................J-9
Lincoln® ER80S-B2.......................................................................................I-14 SuperGlaze® 5556........................................................................................ J-10
Lincoln® ER90S-B3 ......................................................................................I-15 SuperGlaze® HD 5556.................................................................................. J-11
9CRMOV-N.....................................................................................................I-16
5CRMO TIG....................................................................................................I-17 TIG Cut Length
Carborod W 225V..........................................................................................I-18 SuperGlaze® 4043.........................................................................................J-12
9CRWV TIG....................................................................................................I-19 SuperGlaze® 5356.........................................................................................J-13

Orbital TIG (GTAW) Wire Cast Iron

Low Alloy Steel Stick Electrode
Superarc® Orbital TIG ER80S-B2............................................................. I-20 Ferroweld®.....................................................................................................J-13
Superarc® Orbital TIG ER90S-B3.............................................................. I-21
Additional Information
Submerged Arc (SAW) Electrode Typical Joint Designs...................................................................................J-14
Low Alloy Solid Electrode Typical Operating Procedures.................................................................. J-15
9CRWV SAW................................................................................................ I-22
9CRMO.......................................................................................................... I-23
5CRMO SAW................................................................................................. I-24 PIPELINER®
Lincolnweld® LA-92..................................................................................... I-25
Stick (SMAW) Electrode
Lincolnweld® LA-93..................................................................................... I-26
Mild Steel, Cellulosic
OE-S1 CRMO91.............................................................................................. I-27
Pipeliner® 6P+................................................................................................K-1
9CRMOV-N.................................................................................................... I-28
Mild Steel, Low Hydrogen
Submerged Arc (SAW) Flux Pipeliner® 16P................................................................................................ K-2
Low Alloy Flux
Low Alloy, Cellulosic
OP 90W......................................................................................................... I-29
Pipeliner® 7P+................................................................................................ K-3
OP CROMO F537.......................................................................................... I-30
Pipeliner® 8P+............................................................................................... K-4
Special Neutral Flux Pipeliner® Arc 80..........................................................................................K-5
LA490............................................................................................................ I-31
Low Alloy, Low Hydrogen
Flux-Cored (FCAW-G) Wire Pipeliner® LH-D80........................................................................................K-6
Low Alloy, All Position Pipeliner® LH-D90........................................................................................ K-7
Supercore® F91.............................................................................................I-32 Pipeliner® LH-D100......................................................................................K-8
Cormet™ 1....................................................................................................I-33 Pipeliner® 19P................................................................................................K-9
Cormet™ 2...................................................................................................I-34

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TABLE OF CONTENTS

MIG (GMAW) Wire Stainless Steel

Mild and Low Alloy Steel Pipe Blue Max® MIG 308L N*..............................................................................L-15
Pipeliner® 70S-6.......................................................................................... K-10 Blue Max® MIG 309L N*..............................................................................L-17
Pipeliner® 70S-G.......................................................................................... K-11 Blue Max® MIG 316L N*.............................................................................. L-19
Pipeliner® 80Ni1...........................................................................................K-12 Blue Max® LNM 4462 N*.............................................................................L-21

Flux-Cored Self-Shielded (FCAW-S) Wire TIG (GTAW) Cut Lengths

Low Alloy, All Position Low Alloy Steel
Pipeliner® NR®-207+....................................................................................K-13 Lincoln® ER100S-1....................................................................................... L-22
Pipeliner® NR®-208-P..................................................................................K-14 Stainless Steel
Pipeliner® NR®-208-XP...............................................................................K-15 Lincoln® ER308/308L N*............................................................................ L-23
Lincoln® ER309/309L N*............................................................................ L-24
Flux-Cored Gas-Shielded (FCAW-G) Wire
Blue Max® LNT 4462 N*............................................................................. L-25
Low Alloy, All Position
Pipeliner® 81M............................................................................................. K-16
TIG (GTAW) Cut Lengths - Orbital
Pipeliner® 91M..............................................................................................K-17
Mild Steel
Pipeliner® 101M........................................................................................... K-18
SuperArc® Orbital TIG L-52 N*..................................................................L-26
Pipeliner® 111M............................................................................................ K-19
SuperArc® Orbital TIG L-56® N*................................................................ L-27
Pipeliner® G90M.........................................................................................K-20
Blue Max® Orbital TIG 308/308L N*.........................................................L-28
Additional Information Blue Max® Orbital TIG 309/309L N*........................................................L-29
Pipe Grades..................................................................................................K-21 Blue Max® Orbital TIG 316/316L N*..........................................................L-30
Electrode Selection Guide........................................................................ K-22 Low Alloy Steel
LH-D80/90/100 Welding Guidelines....................................................... K-23 SuperArc® Orbital TIG AK-10......................................................................L-31
EN and ISO Classifications........................................................................ K-24
Agency Approvals......................................................................................K-26 Submerged Arc (SAW) Flux & Wire Combinations
Low Alloy Steel
Lincolnweld® MIL800-H &
POWER GENERATION Lincolnweld® LA-84.................................................................................. L-32

& NUCLEAR (LOT CONTROLLED) Lincolnweld® MIL-800-H &

Lincolnweld® LA-100................................................................................ L-33
Additional Information Stainless Steel
Q2 Lot Certificates Center Overview.........................................................L-1
Lincolnweld® P2007™ &
Nuclear Products / Batch Managed Overview....................................... L-2
Lincolnweld® 308/308L ........................................................................... L-34
Stick (SMAW) Electode Lincolnweld® P2007™ &
Mild Steel Lincolnweld® 309/309L ........................................................................... L-35
Excalibur® 7018 MR® N*............................................................................... L-3 Lincolnweld® P2007™ &
Lincolnweld® 316/316L .............................................................................L-36
Low Alloy Steel
Excalibur® 8018-B2 MR®...............................................................................L-5 Flux-Cored (FCAW-G) Wire
Excalibur® 9018-G MR® N............................................................................. L-7 Mild Steel
UltraCore® 71A85*....................................................................................... L-37
MIG (GMAW) Wire UltraCore® SR-12H .....................................................................................L-39
Mild Steel
SuperArc® L-56® N*.......................................................................................L-9 *These products are available as Batched Managed Inventory

Low Alloy Steel

SuperArc® AK-10.......................................................................................... L-11
SuperArc® LA-75*.........................................................................................L-13

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TABLE OF CONTENTS

PACKAGING
Options
Tubes, Cans & Cartons................................................................................. M-1
Reels & Stem.................................................................................................M-3
Spools............................................................................................................ M-5
Coils, Boxes & Bags......................................................................................M-7
Drums & Pails.............................................................................................. M-9
Storage and Handling
Stick Electrode.............................................................................................M-11
Stainless Steel & Nickel............................................................................. M-12
Metal-Cored & Flux-Cored Wire.............................................................. M-13
Submerged Arc Flux & Wire..................................................................... M-14
Accu-Pak® Box.............................................................................................M-15

APPENDIX
AWS Classification System
Stick (SMAW)................................................................................................. N-1
MIG (GMAW), TIG (GTAW) & Metal-Cored (GMAW-C).............................N-2
Flux-Cored (FCAW).......................................................................................N-3
Submerged Arc (SAW) Flux & Electrode................................................. N-6

General Information
Stick Electrode
Types of Coating & Current....................................................................... N-8
ASME Boiler & Pressure Vessel Code....................................................... N-9

Submerged Arc
Flux Types & General Characteristics....................................................N-10
Selecting Flux/Wire Combinations..........................................................N-11

Innershield®
Wire Selection Guide................................................................................ N-13

Hardfacing
Cross Checking............................................................................................N-15

Agency Approvals............................................................... M-16

Safety Guidelines................................................................. N-17

9 | www.lincolnelectric.com
INTRODUCTION

Lincoln Electric is focused on helping companies make their welding operations more effective, more efficient and more
profitable. We are dedicated to two equally important goals: exceptional quality and exceptional service. Our field support team —
with hundreds of field sales engineers and thousands of knowledgeable and responsive Lincoln Electric
distributors in countries all over the world — is the largest in the industry. Lincoln Electric’s innovative thinking,
fresh approach to design and a quality-first attitude presents our customers with worldwide strength and support.

INDUSTRY-LEADING CONSISTENCY
Consistency is critical to the strength and appearance of every weld. Lincoln Electric quality starts with superior
materials – incoming raw steel slated for use in consumables is analyzed for chemical composition, checking more
than 20 different elements before being cleared for production. The result is a line of weld consumables that are reliably uniform
in diameter and chemical composition. In fact, Lincoln Electric standards are considerably more restrictive than AWS requirements.

BETTER MANUFACTURING SYSTEMS

ISO
9001:2000 Lincoln Electric employs the most technically advanced and carefully monitored manufacturing
14001:2004 and quality control systems in the welding industry. The result is a line of weld consumables
that are reliably uniform.

INDUSTRY SOLUTIONS
Lincoln Electric is committed to developing welding solutions that meet the unique needs of our customers, worldwide. Becoming
Lincoln Electric’s global partner provides your company with specialized, industry-tested equipment and
consumables created to meet industry specific welding requirements. Whether your company manufactures pipelines,
wind towers or offshore oil rigs, choosing Lincoln Electric ensures maximum productivity, quality and profitability for
our customers.

THE SYMBOL OF DEPENDABILITY

Our stick electrodes have been the number one choice of fabricators for over a century. They are easily identified by three dots,
which are a symbol of quality, consistency, and unparalleled welding expertise. When only the best will do, there is no substitute
for a Lincoln Electric stick electrode.

www.lincolnelectric.com | 10
INTRODUCTION

Q LOT CERTIFICATIONS
CERTIFICATION TO MEET YOUR NEEDS
Lincoln Electric offers three levels of Q Lot Certification. While each is indicative of a unique set of tests,
traceabilities and records, all Q Lot Certs share a common heritage grounded in chemical composition control and Lincoln
Electric’s Six Sigma driven production system. No matter which Q Lot Cert you require – from our standard Q1 Lot® Cert to
our comprehensive and exacting Q3 Lot® Cert, you get the peace-of-mind that comes from knowing that you can count on the
performance of your welding consumables.

Q1 Q2 Q3
Lincoln Electric standard ISO manufacturing system • • •
Certificates of conformance • • •
Lincoln Electric Q Lot number on product meets AWS A5.01 lot definition requirements • • •
Link Q Lot number to certificate of conformance • • •
Traceable to Lincoln manufacturing date, shift and operator • • •
Recorded flux/mix chemistry • • •

Items below represent additional agency requirements for testing and traceability
Independent verification of records • •
Recorded steel chemistry • •
Lot control number per a specification (ASME code, for instance) • •
Testing per specification (when required) • •
Independent verification of all tests • •
Test results traceable to Lincoln archived records • •
Certification with test results issued to customer •
Certification with test results traceable from Lincoln Electric to customer •
Lincoln Electric keeps records on file •
Certification issued to customer •

Lincoln Electric’s Quality System is derived from controlled chemical composition of steel. Our Q Lot System is comprised of
three comprehensive levels:
Q1 LOT® – Lincoln Electric’s standard manufacturing and Quality Assurance System. We start by evaluating the raw materials, analyzing the nose and
tail end of each green rod coil for chemical composition ensuring it meets Lincoln’s stringent requirements. Our tight
tolerances go beyond AWS requirements to ensure consistency in product chemistry, mechanical properties and operation. Providing
traceability to the date of manufacture, operator, line and shift.
Examples: Standard commercial products. Products have and AWS certificate of conformance.
Q2 LOT® – Comprised of Q1 Lot®, plus archived lot controlled records of in-process testing and manufacturing, as well as actual and
deposit composition test results of the finished product. Providing traceability to the date of manufacture, operator, line and shift.
Examples: Stainless, Nickel, Pipeliner® and all Batch Managed Inventory. Products have Certified Material Test Reports (CMTR’s, 3.1)
Q3 LOT® – Comprised of Q2 Lot®, plus special testing requirements and archived records for a specific shipment or customer. Product
is made to order per customer’s requirements.
Examples: Military and Nuclear certification. Products have Certified Material Test Reports (CMTR’s, 3.1)

11 | www.lincolnelectric.com
INTRODUCTION

EN CERTIFICATIONS

EN 10204 TESTING LEVELS PER AWS A5.01 EXAMPLES OF

INSPECTION DOCUMENTS FILLER METAL PROCUREMENT GUIDELINES LINCOLN ELECTRIC OPTIONS

Type 2.1 Schedule F Lincoln Electric “3 year” Certificate

States “Products are in The level of testing shall be the manufacturer’s standard. of Conformance applicable to a
compliance with requirements A statement, “the product supplied will meet the Q1 Lot®.
of the order (WITHOUT any requirements of the applicable AWS standard, when tested in
test results). accordance with that standard” and a summary of the typical
properties of the material, when tested
in that manner, shall be supplied upon written request.

Type 2.2 Schedule G Lincoln Electric “1 year” Certificate of

States ”Products are in Test results shall be supplied from any production run of the Conformance applicable to a Q1 Lot®.
compliancewith requirements of product made within the twelve months preceding the date
the order (includes non-specific test of the purchase order. This shall include the results of all tests
results – NOT ACTUALS prescribed for that classification in the AWS standard.
from the lot in question).

Type 3.1 Schedule H Lincoln Electric “Q1 with Schedule H”

States “Products are in Chemical analysis of each lot shipped shall be supplied by Certificate of Actual Results on each S4
compliance with requirements the manufacturer. The analysis shall include those elements lot of SAW wire. Lincoln Electric “Q2”
of the order and includes ACTUAL prescribed for that classification in the AWS standard.” Certified Material Test Reports for stain-
test results for some less products.
requirements, but not all.
Schedule I Lincoln Electric “Q2” Certified Material
Actual results of the tests called for in Table 2 of AWS Test Reports for products such as
A5.01 shall be supplied by the manufacturer for each lot shipped. Pipeliner® brand.
These tests represent a consensus of those
frequently requested for consumables certification;
however, they do not necessarily include all tests
required for Schedule J. The tests shall be performed as pre-
scribed for that classification in the AWS standard.

Schedule J Lincoln Electric “Q2” Certified Material

Actual results of all of the tests prescribed for that Test Reports for stainless solid wires such
classification in the AWS standard shall be supplied by as BlueMax® MIG, Lincolnweld® stainless
the manufacturer for each lot shipped.” subarc wires, and Lincoln® stainless cut
length products.

Schedule K Lincoln Electric “Q3” Certified Material

In addition to, or in place of, any of the tests called for in Test Reports to specific customer
the AWS standard, the purchasermay require other tests (such requirements. Lincoln Electric “Q1 with
as testing after a specified heat treatment). In all Schedule K” Certificate of Actual Results
such cases, the purchaser shall identify on the purchase order for composition on each lot
the specific tests that are to be conducted, the of SAW flux.
procedures to be followed, the requirements that shall
be met and the results to be reported by
the manufacturer.

www.lincolnelectric.com | 12
INTRODUCTION

CATALOG USER GUIDE

1 CATALOG SECTION PIPELINER® MIG (GMAW) WIRE

2 BRAND NAME PIPELINER ® 70S-G

Mild & Low Alloy Steel Pipe • AWS ER70S-G 4 CLASSIFICATION
3 PRODUCT CATEGORY SECTION
5 KEY FEATURES KEY FEATURES CONFORMANCES 6 CONFORMANCES
• Root pass capability up to API Grade X100 and hot, fill AWS A5.18/A5.18M: 2005 ER70S-G
and cap pass up to X70 grade pipe ASME SFA-A5.18: ER70S-G
• Good back bead shape on STT® root passes EN ISO 14341-B: G 49A Z C SZ

• Q2 Lot® - Certificates showing actual wire composition

and actual mechanical properties available online
TYPICAL APPLICATIONS 7 TYPICAL APPLICATIONS
• Low silicon level for minimal clean-up
• Root pass welding of up to X100 grade pipe
• ProTech® packaging system
• Hot, fill and cap pass welding of up to X70 grade pipe

8 WELDING POSITIONS WELDING POSITIONS

All SHIELDING GAS 9 SHIELDING GAS
100% CO2
75-95% Argon / Balance CO2
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 25 lb (11.3 kg) Plastic Spool

10 DIAMETERS & PACKAGING in (mm) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)

0.045 (1.1) ED030904 ED030905

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18/A5.18M: 2005

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

11 MECHANICAL PROPERTIES Requirements - AWS ER70S-G

As-Welded with 100% CO2 400 (58) min. 485 (70) min. 22 min. Not Specified

Typical Results(3)
As-Welded with 100% CO2 405-425 (59-62) 510-40 (74-78) 24-26 54-81 (40-60)

WIRE COMPOSITION – As Required per AWS A5.18/A5.18M: 2005

%C %Mn %Si %S %P %Cu
12 WIRE/DEPOSIT/CHEMICAL Requirements - AWS ER70S-G Not Specified
COMPOSITION Typical Results (3)
0.05-0.15 0.80-1.40 0.30-0.60 ≤0.02 ≤0.02 ≤0.02

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
13 TYPICAL OPERATING
1.1 mm (0.045 in), 12-19 3.2-12.7 1.5-6.0
PROCEDURES DC+ (1/2-3/4) (125-500) 19-30 145-340 (3.4-13.2)
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 18. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in. (6.4 mm) to calculate Electrical Stickout.

394 | www.lincolnelectric.com

1 Refer to the top of each page for a reference to the consumable category.
2 The name of each product appears in the top left or right corner of each page.
3 Each consumable section of the catalog has subcategories to further define each product.
4 AWS or EN classification.
5 Top features of each product.
6 Every specification and conformance to which the product is tested.
7 List of where customers typically use product.
8 Flat and Horizontal or All Position capability.
9 Recommended shielding gas in order of performance and (where applicable).
10 Diameters and packaging available for each product (manufactured to the unit of measurement listed first).
11 Details the AWS mechanical property requirements and typical test results for each product’s weld deposit.
12 Details the AWS chemical composition content requirements and typical wire composition or deposit composition results.
13 Recommended operating ranges and resulting melt-off and/or deposition rates for each product diameter.

13 | www.lincolnelectric.com
SMAW CONSUMABLES

STICK
STICK (SMAW) ELECTRODE

EXCALIBUR® 7018 MR®

Mild Steel, Low Hydrogen • AWS E7018 H4R BUY AMERICA

KEY FEATURES CONFORMANCES

• Extreme bend ability AWS A5.1: E7018 H4R
• Excellent moisture resistance ABS: 3YH5
• Clean arc starts CWB/CSA: E4918
DNV-GL: 3YH5
Lloyd's Register: 3YM H5
BV: 3YHHH
ISO: E4918 A H5
TYPICAL APPLICATIONS
• Mild steel • Structural
• Chemical Processing • Ship Building WELDING POSITIONS
Structures All, except vertical down
• General fabrication

DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 10 lb (4.5 kg) Easy Open Can 50 lb (22.7kg)
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 14 (350) ED032086 ED032588 ED028280, ED033868*

1/8 (3.2) 14 (350) ED031468 ED032589 ED028281, ED033869*
5/32 (4.0) 14 (350) ED032590 ED028282, ED033870*
3/16 (4.8) 14 (350) ED028283, ED033871*
7/32 (5.6) 18 (450) ED028917
1/4 (6.4) 18 (450) ED028918
*Buy America Product

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS E7018 H4R 400 (58) min 490 (70) min 22 min 27 (20) min
Typical Results - As-Welded
(3)
430-510 (62-74) 510-605 (74-88) 25-37 121-332 (89-246)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni
Requirements - AWS E7018 H4R 0.15 max 1.60 max 0.75 max 0.035 max 0.035 max 0.30 max
Typical Results(3) 0.03-0.08 1.01-1.55 0.34-0.68 0.01-0.02 ≤ 0.01 0.01-0.06
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)

Requirements - AWS E7018 H4R 0.20 max 0.30 max 0.08 max 1.75 max 4.0 max
Typical Results (3)
0.02-0.07 ≤ 0.05 ≤ 0.02 1.04-1.75 2-3

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)
DC+ 70-110 90-160 130-210 180-300 250-330 300-400
AC 80-120 100-160 140-210 200-300 270-370 325-420
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

IRONARC™ 7018 MR®

Mild Steel, Low Hydrogen • AWS E7018 H4R

KEY FEATURES CONFORMANCES

• Soft arc for ease of puddle manipulation AWS A5.1: E7018 H4R
• Smooth arc transfer CWB CSA W48: E4918-H4R
• Excellent wetting in the toes allowing for less hold times
• Flat bead profile ideal for cap passes on pipe, groove welds and
pipe repair
• No intentional addition of zinc for moisture resistance

TYPICAL APPLICATIONS WELDING POSITIONS

• Pipeline, pipe repair and integrity work All, except vertical down
https://promotions.lincolnelectric.com/ironarc/
• Boiler, pressure vessel fabrication and repair
• Pipefitting
• Structural fabrication
• General fabrication

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) 50 lb (22.7kg)
in (mm) in (mm) Easy Open Can Easy Open Can

3/32 (2.4) 14 (350) ED040000

1/8 (3.2) 14 (350) ED040001
5/32 (4.0) 14 (350) ED040002
3/16 (4.8) 14 (350) ED040003

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbs)
MPa (ksi) MPa (ksi) % @-29°C(-20°F)

Requirements - AWS E7018 H4R 400 (58) min 480 (70) min 22 min 27 (20) min
Typical Results(3) - As-Welded 440-480 (64-69) 540-580 (79-84) 29-32 136-176 (100-130)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni
Requirements - AWS E7018 H4R 0.15 max 1.60 max 0.75 max 0.035 max 0.035 max 0.30 max
Typical Results(3) 0.05-0.07 1.25-1.37 0.41-0.62 0.010-0.013 0.011-0.017 0.00-0.03
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)

Requirements - AWS E7018 H4R 0.20 max 0.30 max 0.08 max 1.75 max 4 max
Typical Results(3) 0.02-0.05 0.00-0.08 0.01 1.30-1.50 1-3

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity(4) 3/32 in (2.4mm) 1/8 in (3.2mm) 5/32 in (4.0mm)

DC+ 70-110 90-160 120-220
AC 80-120 100-160 130-220

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

EXCALIBUR® 7018 XMR™

Mild Steel, Low Hydrogen • AWS E7018 H4R

KEY FEATURES CONFORMANCES

• 60% less moisture pickup vs. competition AWS A5.1: E7018 H4R
• 24 hour moisture resistance in H4R conditions ABS: 3YH5
• Improved coating integrity CWB/CSA: E4918
• Extreme bendability DNV-GL: 3YH5
Lloyd's Register: 3YM H5
TYPICAL APPLICATIONS BV: 3YHHH
• Structural ISO: E4918 A H5
• Chemical Processing
• Ship Building
WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 50 lb (22.7kg)
in (mm) in (mm) 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 14 (350) ED037425 ED037422

1/8 (3.2) 14 (350) ED037426 ED037423
5/32 (4.0) 14 (350) ED037427 ED037424

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS E7018 H4R 400 (58) min 490 (70) min 22 min 27 (20) min
Typical Results(3) - As-Welded 430-510 (62-74) 510-605 (74-88) 25-37 121-332 (89-246)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni
Requirements - AWS E7018 H4R 0.15 max 1.60 max 0.75 max 0.035 max 0.035 max 0.30 max
Typical Results(3) 0.03-0.08 1.01-1.55 0.34-0.68 0.01-0.02 ≤ 0.01 0.01-0.06
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)

Requirements - AWS E7018 H4R 0.20 max 0.30 max 0.08 max 1.75 max 4.0 max
Typical Results(3) 0.02-0.07 ≤ 0.05 ≤ 0.02 1.04-1.75 2-3

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)
DC+ 70-110 90-160 130-210
AC 80-120 100-160 140-210

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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 STICK (SMAW) ELECTRODE

EXCALIBUR® 7018-1 MR®

Mild Steel, Low Hydrogen • AWS E7018-1 H4R BUY AMERICA
KEY FEATURES CONFORMANCES
• Exceeds AWS toughness requirements at -50°F AWS A5.1: E7018-1 H4R
• Extreme bend ability ABS: 3YH5
• Meets Chemical Composition Recommendations of API 751 CWB/CSA: E4918-1-H4R
• Q2 Lot - Lot Controlled Chemistry and Mechanical
®
DNV-GL: 3YH5
Properties
Lloyd's Register: 3YM H5
BV: 3YHHH
ISO: E 42 4 Z B 3 2 H5 2560-A
TYPICAL APPLICATIONS ISO 2560-B E4918-1 A U H5
• Power generation • Pressure piping
• Chemical Processing Structures • Structural WELDING POSITIONS

• Pressure vessels All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can 50 lb (22.7kg)
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 12 (300) ED033179

3/32 (2.4) 14 (350) ED032591 ED028700, EDO34308*
1/8 (3.2) 14 (350) ED032592 ED028702, EDO34309*
5/32 (4.0) 14 (350) ED028704
3/16 (4.8) 14 (350) ED028706
7/32 (5.6) 18 (450) ED028919
1/4 (6.4) 18 (450) ED028920

*Buy America Product

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -46°C (-50°F)

Requirements - AWS E7018-1 H4R 400 (58) min 490 (70) min 22 min 27 (20) min
Typical Results(3) - As-Welded 405-515 (59-75) 530-605 (77-88) 24-36 56-178 (42-131)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni
Requirements - AWS E7018-1 H4R 0.15 max 1.60 max 0.75 max 0.035 max 0.035 max 0.30 max
Typical Results(3) 0.04-0.07 0.80-1.44 0.28-0.51 0.006-0.019 0.003-0.013 0.01-0.07
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)
Requirements - AWS E7018-1 H4R 0.20 max 0.30 max 0.08 max 1.75 max 4.0 max
Typical Results(3) 0.01-0.07 0.11-0.28 ≤ 0.01 0.93-1.65 2-3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)
DC+ 70-110 90-160 130-210 180-300 250-330 300-400
AC 80-120 100-160 140-210 200-300 270-370 325-420
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

IRONARC™ 7018-1 MR®

Mild Steel, Low Hydrogen • AWS E7018-1 H4R

KEY FEATURES CONFORMANCES

• Soft arc for ease of puddle manipulation AWS A5.1: E7018-1 H4R
• Smooth arc transfer CWB CSA W48: E4918-1-H4R
• Excellent wetting in the toes allowing for less hold times
• Flat bead profile ideal for cap passes on pipe, groove welds and pipe repair
• No intentional addition of zinc for moisture resistance
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical properties
available online
WELDING POSITIONS
TYPICAL APPLICATIONS All, except vertical down

• Pipeline, pipe repair and integrity work

• Boiler, pressure vessel fabrication and repair
• Pipefitting
• Structural fabrication
• General fabrication

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) 50 lb (22.7kg)
in (mm) in (mm) Easy Open Can Easy Open Can

3/32 (2.4) 14 (350) ED040100

1/8 (3.2) 14 (350) ED040101
5/32 (4.0) 14 (350) ED040102
1/16 (4.8) 14 (350) ED040003
MECHANICAL PROPERTIES – As Required per AWS A5.1(1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbs)
MPa (ksi) MPa (ksi) % @ -46°C (-50°F)

Requirements - AWS E7018-1 H4R 400 (58) min 480 (70) min 22 min 27 (20) min
Typical Results(3) - As-Welded 440-480 (64-69) 540-580 (79-84) 29-32 84-141 (62-104)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni
Requirements - AWS E7018-1 H4R 0.15 max 1.60 max 0.75 max 0.035 max 0.035 max 0.30 max
Typical Results(3) 0.05-0.07 1.25-1.37 0.41-0.62 0.010-0.013 0.011-0.017 0.00-0.03
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)

Requirements - AWS E7018-1 H4R 0.20 max 0.30 max 0.08 max 1.75 max 4
Typical Results(3) 0.02-0.05 0.00-0.08 0.01 1.30-1.50 1-3

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity(4) 3/32 in (2.4mm) 1/8 in (3.2mm) 5/32 in (4.0mm)

DC+ 70-110 90-160 120-220
AC 80-120 100-160 130-220

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

EXCALIBUR® 7028
Mild Steel, Low Hydrogen • AWS E7028 H8 BUY AMERICA

KEY FEATURES CONFORMANCES

• High deposition rates AWS A5.1: E7028-H8
• High travel speed ABS: 3YH10
CWB/CSA: E4928-H8
DNV-GL: 3YH10
TYPICAL APPLICATIONS
Lloyd's Register: 3YM H10
• Heavy fabrication
• Shipbuilding
• Storage tanks
• Bridge fabrication
WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
in (mm) in (mm) Easy Open Can

5/32 (4.0) 14 (350) ED032636, EDO34312*

3/16 (4.8) 18 (450) ED032790, EDO34313*
*Buy America Product

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F)

Requirements - AWS E7028 H8 400 (58) min 490 (70) min 22 min 27 (20) min
Typical Results(3) - As-Welded 450-470 (66-69) 540-560 (77-85) 27-34 84-193 (62-142)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni
Requirements - AWS E7028 H8 0.15 max 1.60 max 0.90 max 0.035 max 0.035 max 0.30 max
Typical Results(3) 0.03-0.06 1.17-1.51 0.44-0.77 0.007-0.014 0.004-0.008 0.02-0.04
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)
Requirements - AWS E7028 H8 0.20 max 0.30 max 0.08 max 1.75 max 8.0 max
Typical Results(3) 0.02-0.05 0.01-0.03 0.02 max. 1.25-1.62 4-5

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm)
DC+ 125-175 185-245 220-280
AC 130-180 190-250 250-310

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

LINCOLN® 7018 AC
Mild Steel, Low Hydrogen • AWS E7018 H8

KEY FEATURES CONFORMANCES

• AC polarity welding AWS A5.1: E7018 H8
• Capable of cold re-strikes ASME SFA-A5.1: E7018 H8
CWB/CSA W48-06: E4918-H8
• Low open circuit voltage operation

WELDING POSITIONS
All, except vertical down
TYPICAL APPLICATIONS
• Tack and skip welds
• General fabrication
• Thin sections

DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 5 lb (2.3 kg) Plastic Tube 50 lb (22.7 kg)
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 20 lb (9.1 kg) Master Carton* Easy Open Can

3/32 (2.4) 14 (350) ED033512* ED033514 ED031732

1/8 (3.2) 14 (350) ED033513* ED033515 ED031734
5/32 (4.0) 14 (350) ED033516 ED031738

* NOTE: Retail Small Packaging (RSP). All RSP products carry AWS compliance. Unlike the standard products, RSP products have no other agencies approvals.

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements - AWS E7018 H8 400 (58) min 490 (70) min 22 min 27 (20) min
Typical Results - As-Welded
(3)
435-625 (63-80) 515-685 (75-90) 23-29 27-76 (20-56)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni

Requirements - AWS E7018 H8 0.15 max 1.60 max 0.75 max 0.035 max 0.035 max 0.30 max
Typical Results(3) 0.04-0.07 1.00-1.60 0.32-0.63 0.01-0.02 ≤ 0.01 0.01-0.03
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)

Requirements - AWS E7018 H8 0.20 max 0.30 max 0.08 max 1.75 max 8.0 max
Typical Results (3)
0.03-0.08 ≤ 0.01 0.02-0.05 1.00-1.40 2-4

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)

AC 75-120 105-150 130-200

DC+ 70-115 100-140 120-185
Typical all weld metal. Measured with 0.2% offset. See test results disclaimer Preferred polarity is listed first.
(1) (2) (3) (4)

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EXCALIBUR® 7018-A1 MR®

Low Alloy, Low Hydrogen • AWS E7018-A1 H4R

KEY FEATURES CONFORMANCES

• Designed for welding 0.50% molybdenum steel AWS A5.5: E7018-A1 H4R
• Square coating burn-off ABS: E7018-A1 H4R
CWB/CSA: E4918-A1-H4R

TYPICAL APPLICATIONS WELDING POSITIONS

• Applications requiring stress-relieved conditions All, except vertical down
• Pressure vessels and pressure piping

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton Easy Open Can Easy Open Can

3/32 (2.4) 12 (300) ED032893 ED032875

1/8 (3.2) 14 (350) ED032873 ED032876
5/32 (4.0) 14 (350) ED032877

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS E7018-A1 H4R 390 (57) min 490 (70) min 22 min Not Specified
Typical Results - (3)

Stress-Relieved 1 hr @ 620°C (1150°F) 470-500 (68-72) 565-585 (82-85) 25-32 60-130 (46-96)
Stress-Relieved 8 hrs @ 620°C (1150°F)(4) 450-485 (65-70) 545-570 (79-83) 27-32 50-107 (38-79)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P
Requirements - AWS E7018-A1 H4R 0.12 max 0.90 max 0.80 max 0.03 max
Typical Results(3) 0.04-0.06 0.55-0.80 0.35-0.55 ≤ 0.01
%S %Mo Diffusible Hydrogen (mL/100g weld metal)
Requirements - AWS E7018-A1 H4R 0.03 max 0.40-0.65 4.0 max
Typical Results (3)
≤ 0.01 0.45-0.65 2-4

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)
DC+ 60-110 85-160 110-210
AC 65-120 90-170 115-220

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry Specific Data (Not AWS Requirement). (5)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

EXCALIBUR® 8018-B2 MR®

Low Alloy, Low Hydrogen • AWS E8018-B2 H4R

KEY FEATURES CONFORMANCES

• Designed for welding 1.25% chromium, 0.50% molybdenum steel AWS A5.5: E8018-B2 H4R
• Premium arc performance ASME SFA-A5.5: E8018-B2 H4R
CWB/CSA W48-06: E5518-B2

TYPICAL APPLICATIONS WELDING POSITIONS

• Applications requiring stress-relieved conditions All, except vertical down

• Power generation
• Chemical Processing Structure
• Process piping

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton Easy Open Can Easy Open Can

3/32 (2.4) 12 (300) ED032878 ED032881

1/8 (3.2) 14 (350) ED032879 ED032882
5/32 (4.0) 14 (350) ED032883

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS E8018-B2 H4R 460 (67) min 550 (80) min 19 min Not Specified
Typical Results(3)
Stress-Relieved 1 hr @ 690°C (1275°F) 540-585 (78-85) 640-685 (93-99) 24-26 71-127 (52-94)
Stress-Relieved 8 hrs @ 690°C (1275°F)(4) 495-540 (72-78) 605-640 (88-93) 25-28 64-127 (47-83)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P

Requirements - AWS E8018-B2 H4R 0.05-0.12 0.90 max 0.80 max 0.03 max
Typical Results (3)
0.08-0.11 0.65-0.80 0.35-0.55 ≤ 0.02
Diffusible Hydrogen
%S %Cr %Mo (mL/100g weld metal)
Requirements - AWS E8018-B2 H4R 0.03 max 1.00-1.50 0.40-0.65 4.0 max
Typical Results(3) ≤ 0.01 1.05-1.30 0.40-0.60 2-4

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (5)
3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)

DC+ 60-110 85-160 110-210

AC 65-120 90-170 115-220

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry Specific Data (Not AWS Requirement). (5)Preferred polarity is listed first.
(1)

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EXCALIBUR® 8018-C1 MR®

Low Alloy, Low Hydrogen • AWS E8018-C1 H4R

KEY FEATURES CONFORMANCES

• Designed to produce a nominal 2.25% nickel deposit AWS A5.5: E8018-C1 H4R
CWB/CSA: E5518-C1-H4

WELDING POSITIONS
TYPICAL APPLICATIONS All, except vertical down
• Low temperature applications
• Refrigerated ammonia tanks
• Liquefied gas storage, piping and transportation
• Weathering steels
• Applications requiring stress-relieved conditions

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 50 lb (22.7 kg)
in (mm) in (mm) 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 14 (350) ED032596 ED030876

1/8 (3.2) 14 (350) ED032597 ED030877
5/32 (4.0) 14 (350) ED030878
3/16 (4.8) 14 (350) ED030879

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -59°C (-75°F)

Requirements - AWS E8018-C1 H4R 460 (67) min 550 (80) min 19 min 20 (27) min
Typical Results(3)
Stress-Relieved 1 hr @ 610°C (1125°F) 460-525 (67-76) 565-615 (82-89) 24-32 79-129 (58-95)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P
Requirements - AWS E8018-C1 H4R 0.12 max 1.25 max 0.80 max 0.03 max
Typical Results(3) - As-Welded 0.05-0.09 0.89-1.25 0.17-0.53 ≤ 0.02
%S %Ni Diffusible Hydrogen (mL/100g weld deposit)
Requirements - AWS E8018-C1 H4R 0.03 max 2.00-2.75 4.0 max
Typical Results(3) - As-Welded ≤ 0.01 2.00-2.58 1-3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)
DC+ 70-110 90-160 130-210 180-300 250-330 300-400
AC 80-120 100-160 140-210 200-300 270-370 325-430

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)IPreferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

EXCALIBUR® 8018-C3 MR®

Low Alloy, Low Hydrogen • AWS E8018-C3 H4R BUY AMERICA

KEY FEATURES CONFORMANCES

• Designed to produce a 1% nickel deposit AWS A5.5: E8018-C3 H4R
• Premium arc performance ABS: E8018-C3 H4R
• Meets NACE MR0175 for sour gas applications CWB/CSA: E5518-C3-H4
• Test data available for SSC (NACE TM0177) & HIC (NACE TM0284) ISO 2560-B: E5518-N2 A U H5

TYPICAL APPLICATIONS WELDING POSITIONS

• Cross country pipe repair All, except vertical down
• Piping and gas storage tanks
• Weathering steels

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 50 lb (22.7 kg)
in (mm) in (mm) 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 14 (350) ED032599 ED030892, ED034039*

1/8 (3.2) 14 (350) ED032600 ED030893, ED034040*
5/32 (4.0) 14 (350) ED030894, ED034041*
3/16 (4.8) 14 (350) ED030895, ED034042*
7/32 (5.6) 18 (450) ED030897, EDO34315*

*Buy America Product

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F)

Requirements - AWS E8018-C3 H4R 470-550 (68-80) 550 (80) min 24 min 27 (20) min
Typical Results - As-Welded
(3)
505-590 (73-86) 550-675 (80-98) 24-32 81-163 (60-120)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S
Requirements - AWS E8018-C3 H4R 0.12 max. 0.40-1.25 0.80 max. 0.03 max 0.03 max
Typical Results(3) 0.04-0.07 0.40-1.25 0.23-0.46 ≤ 0.01 ≤ 0.009
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit)
Requirements - AWS E8018-C3 H4R 0.80-1.10 0.15 max 0.35 max 0.05 max 4.0 max
Typical Results (3)
0.81-1.09 0.04-0.06 0.07-0.27 ≤ 0.01 1-2

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)

DC± 70-110 90-160 130-210 180-300 250-330 300-400

AC 80-120 100-160 140-210 200-300 270-370 325-425
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

EXCALIBUR® 9018M MR®

Low Alloy, Low Hydrogen • AWS E9018M H4R

KEY FEATURES CONFORMANCES

• Designed to produce weld deposits with 620 MPa AWS A5.5: E9018M H4R
(90 ksi) tensile strength
ABS: E9018M H4R
CWB/CSA: E6218M-H4R

TYPICAL APPLICATIONS WELDING POSITIONS

• High strength steel, such as HY-80, HY-90 All, except vertical down
and ASTM A514
• Cross country pipe repair
• DC welding

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 50 lb (22.7 kg)
in (mm) in (mm) 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 14 (350) ED032602 ED030868

1/8 (3.2) 14 (350) ED032603 ED030869
5/32 (4.0) 14 (350) ED030870
3/16 (4.8) 14 (350) ED030871

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -50°C (-60°F)
Requirements - AWS E9018M H4R 540-620 (78-90) min 620 (90) min 24 min 27 (20) min
Typical Results(3)­ - As-Welded 540-620 (78-90) 620-705 (90-102) 24-37 27-122 (20-90)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S
Requirements - AWS E9018M H4R 0.10 max 0.60-1.25 0.80 max 0.03 max 0.03 max.
Typical Results(3) 0.04-0.07 0.90-1.10 0.30-0.50 0.01-0.02 ≤ 0.01
Diffusible Hydrogen
%Ni %Cr %Mo (mL/100g weld deposit)
Requirements - AWS E9018M H4R 1.40-1.80 0.15 max 0.35 max 4.0 max
Typical Results(3) 1.50-1.80 0.05-0.12 0.25-0.35 1-3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 70-110 90-160 130-210 180-300

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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STICK (SMAW) ELECTRODE

EXCALIBUR® 10018-D2 MR®

Low Alloy, Low Hydrogen • AWS E10018-D2 H4R

KEY FEATURES CONFORMANCES

• Premium arc performance AWS A5.5: E10018-D2 H4R
• Q2 Lot - Lot Controlled Chemistry and
®
ABS: 3YQ620 H5
Mechanical Properties
CWB/CSA: E6918-D2
• Easy strike and slag removal
DNV-GL: 3 Y62H5

TYPICAL APPLICATIONS Lloyd's Register: 3Y62M H5

• Offshore and subsea components

WELDING POSITIONS
• Meets NACE MR0175/ISO15156-2
All, except vertical down
• Chromium-molybdenum and other low alloy steels, including AISI
4130, 4140, 8630 and ASTM A182 and A336 Grades F22
• Carbon-manganese and other low alloy steels
• Process piping

DIAMETERS / PACKAGING
Diameter Length 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) in (mm) Easy Open Can Easy Open Can

3/32 (2.4) 12 (300) ED033162

1/8 (3.2) 14 (350) ED033163
5/32 (4.0) 14 (350) ED033164
3/16 (4.8) 14 (350) ED033330
7/32 (5.6) 18 (450) ED033331

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf) Hardness(4)
MPa (ksi) MPa (ksi) % @ -51°C (-60°F) HV10
Requirements - AWS E10018-D2 H4R 600 (87) min 690 (100) min 16 min 27 (20) min Not Specified
Typical Results(3) - Stress-Relieved
1 hr @ 620°C (1150°F) 650-715 (94-104) 725-780 (105-113) 22-25 56-69 (41-51) 219-242
Welded on AISI 4130 Steel
Typical Results(3) - Stress-Relieved
12 hrs @ 620°C (1150°F)(4) 560-580 (81-84) 650-675 (94-98) 24-25 47-68 (35-50) 210-214

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P
Requirements - AWS E10018-D2 H4R 0.15 max 1.65-2.00 0.80 max 0.03 max
Typical Results(3) 0.08-0.12 1.69-1.91 0.35-0.49 0.01-0.02
Diffusible Hydrogen
%S %Ni %Mo (mL/100g weld deposit)
Requirements - AWS E10018-D2 H4R 0.03 max 0.90 max 0.25-0.45 4.0 max
Typical Results(3) ≤0.01 0.68-0.77 0.34-0.39 2-3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)
DC+ 60-110 85-160 110-210
AC 65-120 90-170 115-220
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry specific data, not required by AWS. (5)Preferred polarity is listed first.
NOTE: Additional test data available upon request.

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STICK (SMAW) ELECTRODE

EXCALIBUR® 11018M MR®

Low Alloy, Low Hydrogen • AWS E11018M H4R

KEY FEATURES CONFORMANCES

• Square coating burn-off AWS A5.5: E11018M-H4R
ABS - Part 2: 4YQ690 H5
CWB/CSA: E11018M-H4R
TYPICAL APPLICATIONS
DNV-GL: 4 YM69H5
• Quenched and tempered steels,
such as A514, A517 and A709
• General fabrication of high WELDING POSITIONS
strength steels
All, except vertical down
• Crane booms
• Trailer frames

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 50 lb (22.7 kg)
in (mm) in (mm) 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 14 (350) ED031975

1/8 (3.2) 14 (350) ED032607 ED031976
5/32 (4.0) 14 (350) ED032608 ED031977
3/16 (4.8) 14 (350) ED031978

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -50°C (-60°F)
Requirements - AWS E11018M H4R 680-760 (98-110) 760 (110) min 20 min 27 (20) min
Typical Results(3) - As-Welded 690-758 (100-110) 765-807 (111-117) 20-26 76-103 (56-76)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S

Requirements - AWS E11018M H4R 0.10 max 1.30-1.80 0.60 max 0.03 max 0.03 max
Typical Results(3) 0.04-0.05 1.55-1.80 0.40-0.55 ≤ 0.02 0.01-0.03
Diffusible Hydrogen
%Ni %Cr %Mo (mL/100g weld deposit)

Requirements - AWS E11018M H4R 1.25-2.50 0.40 max 0.25-0.50 4.0 max
Typical Results (3)
2.0-2.5 0.02-0.20 0.40-0.50 1-4

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 70-110 90-160 130-210 180-300

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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STICK (SMAW) ELECTRODE

FLEETWELD® 5P+®
Mild Steel, Cellulosic • AWS E6010

KEY FEATURES CONFORMANCES

• High operator appeal and control AWS A5.1: E6010
• Easy slag removal ABS: E6010
CWB/CSA: E4310
DV: 3
ISO 2560-A E 42 3 C 25
TYPICAL APPLICATIONS
• Standard in the pipe welding industry for root pass C
WELDING POSITIONS
• ross country and in-plant pipe welding
All
• Steel with moderate surface contaminants
• Repair welding

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 50 lb (22.7kg)
in (mm) in (mm) 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 12 (300) ED032564 ED010283

1/8 (3.2) 14 (350) ED032565 ED010278
5/32 (4.0) 14 (350) ED032566 ED010285
3/16 (4.8) 14 (350) ED010281

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F)

Requirements - AWS E6010 330 (48) min 430 (60) min 22 min 27 (20) min
Typical Results - As-Welded
(3)
415-500 (60-73) 500-610 (73-88) 22-29 51-93 (38-69)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E6010 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results(3) - As-Welded 0.09-0.20 0.46-0.79 0.10-0.32 0.005-0.017 0.004-0.014
%Ni %Cr %Mo %V

Requirements - AWS E6010 0.30 max 0.20 max 0.30 max 0.08 max
Typical Results(3) - As-Welded ≤ 0.04 ≤ 0.04 ≤ 0.02 ≤ 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)
DC+ 50-85 75-135 100-175 140-225
DC- 50-85 75-135 100-175 –

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

FLEETWELD® 5P®
Mild Steel, Cellulosic • AWS E6010

KEY FEATURES CONFORMANCES

• Deep arc penetration AWS A5.1: E6010
• Light slag with minimal arc interference ABS: E6010
• Excellent vertical and overhead capability CWB/CSA: E4310
Lloyd's Register: 3M

TYPICAL APPLICATIONS
• Welding on galvanized and specially coated steels
WELDING POSITIONS
• Steel with moderate surface contaminants
All
• Square edge butt welds

DIAMETERS / PACKAGING
Diameter Length 5 lb (2.3 kg) Plastic Tube 10 lb (4.5 kg) Easy Open Can 50 lb (22.7kg)
in (mm) in (mm) 20 lb (9.1 kg) Master Carton* 30 lb (13.6 kg) Master Carton Easy Open Can

3/32 (2.4) 12 (300) ED033509 ED032561 ED010211

1/8 (3.2) 14 (350) ED033510 ED032562 ED010203
5/32 (4.0) 14 (350) ED033511 ED032563 ED010216
3/16 (4.8) 14 (350) ED010207
7/32 (5.6) 14 (350) ED010219

* NOTE: Retail Small Packaging (RSP). All RSP products carry AWS compliance. Unlike the standard products, RSP products have no other agencies approvals.

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F)

Requirements - AWS E6010 330 (48) min 430 (60) min 22 min 27 (20) min
Typical Results - As-Welded
(3)
420-475 (61-69) 515-570 (75-83) 25-31 41-68 (30-50)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S

Requirements - AWS E6010 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results(3) - As-Welded 0.09-0.17 0.40-0.63 0.09-0.43 0.005-0.017 0.005-0.014
%Ni %Cr %Mo %V

Requirements - AWS E6010 0.30 max 0.20 max 0.30 max 0.08 max
Typical Results(3) - As-Welded 0.01-0.05 0.01-0.05 ≤ 0.03 ≤ 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)

DC+ 40-80 70-130 90-165 140-225 200-275 220-325

DC- 50-85 75-135 100-175 – – –
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

FLEETWELD® 35
Mild Steel, Cellulosic • AWS E6011

KEY FEATURES CONFORMANCES

• Stable arc performance AWS A5: E6011
• High operator appeal ABS: E6011
• AC and DC welding Lloyd's Register: 3M

TYPICAL APPLICATIONS
• Welding on galvanized and specially coated steels WELDING POSITIONS
• Steel with moderate surface contaminants All
• Sheet metal
• In-plant pipe welding

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
in (mm) in (mm) Easy Open Can

3/32 (2.4) 14 (350) ED028152

1/8 (3.2) 14 (350) ED028153
5/32 (4.0) 14 (350) ED028154
3/16 (4.8) 14 (350) ED028155
7/32 (5.6) 18 (450) ED032301
1/4 (6.4) 18 (450) ED028157

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F)

Requirements - AWS E6011 330 (48) min 430 (60) min 22 min 27 (20) min
Typical Results(3) - As-Welded 385-415 (56-60) 470-510 (68-74) 26-33 56-101 (42-75)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S

Requirements - AWS E6011 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results - As-Welded
(3)
0.11-0.16 0.32-0.60 0.09-0.28 0.006-0.011 0.004-0.013
%Ni %Cr %Mo %V

Requirements - AWS E6011 0.30 max 0.20 max 0.30 max 0.08 max
Typical Results(3) - As-Welded ≤ 0.06 0.01-0.04 ≤ 0.02 ≤ 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)

AC 50-85 75-120 90-160 120-200 150-260 190-300

DC± 40-75 70-110 80-145 110-180 135-235 170-270
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

FLEETWELD® 180
Mild Steel, Cellulosic • AWS E6011

KEY FEATURES CONFORMANCES

• Easy to strike arc AWS A5.1: E6011
• AC polarity welding CWB/CSA: E4311

WELDING POSITIONS
TYPICAL APPLICATIONS
All
• Performs on low amperages and OCV
• Sheet metal
• Edge, corner and butt joints

DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 5 lb (2.3 kg) Plastic Tube 50 lb (22.7 kg)
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 20 lb (9.1 kg) Master Carton* Easy Open Can

3/32 (2.4) 12 (300) ED033494* ED033496 ED010110

1/8 (3.2) 14 (350) ED033495* ED033497 ED010105
5/32 (4.0) 14 (350) ED010114

* NOTE: Retail Small Packaging (RSP). All RSP products carry AWS compliance. Unlike the standard products, RSP products have no other agencies approvals.

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F)

Requirements - AWS E6011 330 (48) min 430 (60) min 22 min 27 (20) min
Typical Results(3) - As-Welded 460-490 (67-71) 570-590 (83-86) 22-32 35-72 (26-53)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S

Requirements - AWS E6011 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results - As-Welded
(3)
0.13-0.20 0.44-0.71 0.23-0.45 0.009-0.014 0.005-0.008
%Ni %Cr %Mo %V

Requirements - AWS E6011 0.30 max 0.20 max 0.30 max 0.08 max
Typical Results(3) - As-Welded ≤ 0.03 ≤ 0.03 ≤ 0.01 ≤ 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)

AC 40-90 65-120 115-150

DC± 40-80 60-110 105-135
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

MUREX® 6011C
Mild Steel, Cellulosic • AWS E6011

KEY FEATURES CONFORMANCES

• Deep penetration and fast freezing AWS A5.1: E6011
• Fast travel speed and flatter contour fillets deliver ASME SFA-5.1: E6011
ABS: E6011

WELDING POSITIONS
All
TYPICAL APPLICATIONS
• Small AC welders welding on galvanized steel
• Automobile frames, storage tanks and piping
• Rusty or oily steel in maintenance and repair work

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg)
in (mm) Carton
3/32 (2.4) EDM13182343
1/8 (3.2) EDM13182304
5/32 (4.0) EDM13182305
3/16 (4.8) EDM13182306

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-20°C (-29°F)

Requirements - AWS E6011 48,000 (330) min 60,000 (410) min 22 min 20 (27) min
Typical Results - As-Welded
(3)
57,000-75,000 (393-517) 66,000-86,000 (455-593) 22-35 22-93 (30-126)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E6011 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results(3) - As-Welded 0.10-0.16 0.44-0.72 0.10-0.31 0.01-0.02 0.005-0.015
%Mn + Ni + Cr
%Ni %Cr %Mo %V + Mo + V

Requirements - AWS E6011 0.30 max 0.20 max 0.30 max 0.08 max Not Specified
Typical Results(3) - As-Welded 0.01-0.06 0.01-0.06 0.01-0.06 0.01-0.02 0.48-0.88

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)
AC 50-90 80-130 120-180 140-220

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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FLEETWELD® 22
Mild Steel, Rutile • AWS E6022

KEY FEATURES CONFORMANCES

• Optimized for burn-through spot welding AWS A5.1: E6022
• Deep penetration
• Little slag interference in arc WELDING POSITIONS
Flat & Horizontal

TYPICAL APPLICATIONS
• Spot welding floor decking to beams
• Steel with moderate surface contaminants

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
in (mm) in (mm) Easy Open Can

1/8 (3.2) 14 (350) ED021896

5/32 (4.0) 14 (350) ED021895

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Tensile Strength Longitudinal Bend
MPa (ksi) Test

Requirements - AWS E6022 430 (60) min Required

Typical Results(3) - As-Welded 415-565 (60-82) Pass

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
1/8 in (3.2 mm) 5/32 in (4.0 mm)

AC 110-150 150-180
DC- 110-150 150-180

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

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STICK (SMAW) ELECTRODE

FLEETWELD® 37
Mild Steel, Rutile • AWS E6013

KEY FEATURES CONFORMANCES

• Operable with low amperages on sheet metal AWS A5.1: E6013
• Excellent bead appearance ABS: E6013
• Slag control accommodates vertical down welding CWB/CSA: E4313

TYPICAL APPLICATIONS
• Maintenance or repair welding
• For use with small AC welders with low OCV
• Sheet metal
WELDING POSITIONS
• Irregular short welds that change positions
All

DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 5 lb (2.3 kg) Plastic Tube 50 lb (22.7 kg)
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 20 lb (9.1 kg) Master Carton* Easy Open Can

5/64 (2.0) 12 (300) ED010170

3/32 (2.4) 12 (300) ED033499* ED033501 ED010161
1/8 (3.2) 14 (350) ED033500* ED033502 ED010153
5/32 (4.0) 14 (350) ED033503 ED010165
3/16 (4.8) 14 (350) ED010156

* NOTE: Retail Small Packaging (RSP). All RSP products carry AWS compliance. Unlike the standard products, RSP products have no other agencies approvals.

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F)
Requirements - AWS E6013 330 (48) min 430 (60) min 17 min Not Specified
Typical Results - As-Welded
(3)
400-440 (58-64) 460-515 (67-75) 23 37-76 (27-56)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E6013 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results(3) - As-Welded 0.04-0.07 0.32-0.45 0.16-0.24 0.01-0.02 0.01-0.02
%Ni %Cr %Mo %V
Requirements - AWS E6013 0.30 max 0.20 max 0.30 max 0.08 max
Typical Results(3) - As-Welded ≤ 0.07 0.02 - 0.04 ≤ 0.02 0.01-0.02

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
5/64 in (2.0 mm) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

AC 50-80 75-115 110-140 160-200 205-260

DC± 45-75 70-105 100-135 145-180 185-235
Typical all weld metal. Measured with 0.2% offset. See test results disclaimer Preferred polarity is listed first.
(1) (2) (3) (4)

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STICK (SMAW) ELECTRODE

FLEETWELD® 47
Mild Steel, Rutile • AWS E7014

KEY FEATURES CONFORMANCES

• Operates on low amperages AWS A5.1: E7014
• High deposition rates ABS: E7014
• Excellent operator appeal CWB/CSA: E4914

TYPICAL APPLICATIONS
• Maintenance and repair welding
• Sheet metal and fillet welds WELDING POSITIONS
• Heavy sections
All

DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 5 lb (2.3 kg) Plastic Tube 50 lb (22.7kg)
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 20 lb (9.1 kg) Master Carton* Carton

3/32 (2.4) 14 (350) ED033504* ED033506 ED010189

1/8 (3.2) 14 (350) ED033505* ED033507 ED010183
5/32 (4.0) 14 (350) ED033508 ED010193
3/16 (4.8) 14 (350) ED010186
* NOTE: Retail Small Packaging (RSP). All RSP products carry AWS compliance. Unlike the standard products, RSP products have no other agencies approvals.

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS E7014 400 (58) min 490 (70) min 17 min Not Specified
Typical Results(3) - As-Welded 400-510 (58-74) 490-585 (70-85) 23-29 45-103 (33-76)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E7014 0.15 max 1.25 max 0.90 max 0.035 max 0.035 max
Typical Results(3) - As-Welded 0.06-0.10 0.25-0.67 0.04-0.69 0.01-0.02 ≤ 0.02
%Mn + Ni + Cr
%Ni %Cr %Mo %V + Mo + V
Requirements - AWS E7014 0.30 max 0.20 max 0.30 max 0.08 max 1.50 max
Typical Results(3) - As-Welded 0.02-0.09 0.01-0.05 ≤ 0.02 ≤ 0.02 0.37

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

AC 80-100 110-155 150-225 200-285

DC± 75-95 100-145 135-200 185-235
Typical all weld metal. Measured with 0.2% offset. See test results disclaimer Preferred polarity is listed first.
(1) (2) (3) (4)

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STICK (SMAW) ELECTRODE

MUREX® 6013D
Mild Steel, Rutile • AWS E6013

KEY FEATURES CONFORMANCES

• Excellent wetting action, yielding smooth and flat beads AWS A5.1: E6013
• AC or DC polarity ASME SFA-5.1: E6013

• Low spatter and excellent slag removal – virtually self

cleaning on vertical down fillets
WELDING POSITIONS
All, Ideal for vertical down welding
TYPICAL APPLICATIONS
• Good choice when shallow penetration is required or fit up is poor
• Sheet metal
• Maintenance and repair welding

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg)
in (mm) Carton
3/32 (2.4) EDM13182463
1/8 (3.2) EDM13182454
5/32 (4.0) EDM13182455

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-20°C (-29°F)

Requirements - AWS E6013 48,000 (331) min 60,000 (414) min 17 min Not Specified
Typical Results(3) - As-Welded 48,000-70,000 (331-483) 60,000-78,000 (414-538) 25-32 -

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E6013 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results(3) - As-Welded 0.05-0.09 0.32-0.41 0.29-0.45 0.01-0.02 0.005-0.015
%Mn + Ni + Cr
%Ni %Cr %Mo %V + Mo + V

Requirements - AWS E6013 0.30 max 0.20 max 0.30 max 0.08 max Not Specified
Typical Results(3) - As-Welded 0.01-0.06 0.01-0.06 0.01-0.02 0.01-0.02 0.36-0.57

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (4)
5/64 in (2.0 mm) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

AC 50-80 75-115 110-140 160-200 205-260

DC± 45-75 70-105 100-135 145-180 185-235
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

A-23 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

MUREX® 7014
Mild Steel, Rutile • AWS E7014

KEY FEATURES CONFORMANCES

• Good restrike characteristics AWS A5.1: E7014
• Smooth and transfer and good wetting and low penetration ASME SFA-5.1: E7014

• Good deposition rates

WELDING POSITIONS
Specifically designed for vertical down welding of sheet metal
TYPICAL APPLICATIONS
and ornamental iron
• Suitable for all types of mild steel fabrications
• Maintenance & repair

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg)
in (mm) Carton
3/32 (2.4) EDM13181403
1/8 (3.2) EDM13181414
5/32 (4.0) EDM13181415
3/16 (4.8) EDM13181416

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-20°C (-29°F)

Requirements - AWS E7014 58,000 (400) min 70,000 (482) min 17 min Not Specified
Typical Results(3) - As-Welded 58,000-74,000 (399-510) 70,000-83,000 (482-572) 17-29 -
Stress-relieved -
1 hr @ 1150°F (620°C) 55,000-70,000 (379-482) 67,000-77,000 (461-530) 24-30

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E7014 0.15 max 1.25 max 0.90 max 0.035 max 0.035 max
Typical Results(3) - As-Welded 0.04-0.09 0.21-0.70 0.45-0.68 0.010-0.020 0.005-0.015
%Mn + Ni + Cr
%Ni %Cr %Mo %V + Mo + V

Requirements - AWS E7014 0.30 max 0.20 max 0.30 max 0.08 max 1.50 max
Typical Results - As-Welded
(3)
0.01-0.06 0.01-0.06 0.01-0.02 0.01-0.02 0.25-0.86

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

AC 80-100 110-155 150-225 200-285

DC± 75-95 100-145 135-200 185-235
Typical all weld metal. Measured with 0.2% offset. See test results disclaimer
(1) (2) (3)

www.lincolnelectric.com | A-24
STICK (SMAW) ELECTRODE

JETWELD® 1
Mild Steel, High Deposition • AWS E7024-1

KEY FEATURES CONFORMANCES

• High deposition rates AWS A5.1: E7024-1
• Smooth bead appearance ABS: E7024-1
• Shallow penetration CWB/CSA: E4924-1

TYPICAL APPLICATIONS
• Large welds
• Slightly downhill (15° max) positions
• Multiple pass welding WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
in (mm) in (mm) Carton

1/8 (3.2) 14 (350) ED010362

5/32 (4.0) 14 (350) ED010372
3/16 (4.8) 18 (450) ED010366
7/32 (5.6) 18 (450) ED010375
1/4 (6.4) 18 (450) ED010360

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F)

Requirements - AWS E7024-1 400 (58) min 490 (70) min 22 min 27 (20) min
Typical Results - As-Welded
(3)
455-490 (66-71) 530-565 (77-86) 22-31 27-60 (20-44)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E7024-1 0.15 max 1.25 max 0.90 max 0.035 max 0.035 max
Typical Results(3) - As-Welded 0.03-0.06 0.63-1.02 0.13-0.68 0.010-0.022 0.005-0.011
%Mn + Ni + Cr
%Ni %Cr %Mo %V + Mo + V
Requirements - AWS E7024-1 0.30 max 0.20 max 0.30 max 0.08 max 1.50 max
Typical Results(3) - As-Welded ≤ 0.06 0.01-0.05 ≤ 0.02 0.03 max. 0.75

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)
AC 115-175 180-240 240-300 300-380 340-440
DC± 100-160 160-215 220-280 270-340 320-400

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

A-25 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

MUREX® 7024
Mild Steel, High Deposition • AWS E7024

KEY FEATURES CONFORMANCES

• Good wetting and root fusion in horizontal fillets AWS A5.1: E7024
• Deposition rate is typically 50% greater than an E7014 electrode ASME SFA-5.1: E7024
ABS: E7024
• Self-cleaning slag

WELDING POSITIONS
TYPICAL APPLICATIONS
Flat & horizontal
• Large welds
• Barge and shipbuilding
• General fabrication
• Rail car

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg)
in (mm) Carton
1/8 (3.2) EDM13181214
5/32 (4.0) EDM13181215
3/16 (4.8) EDM13181216
7/32 (5.6) EDM13181217
1/4 (6.4) EDM13181218

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Yield Strength(2) Tensile Strength Elongation
MPa (ksi) MPa (ksi) %

Requirements - AWS E7024 58,000 (399) min 70,000 (482) min 17 min
Typical Results(3) - As-Welded 58,000-74,000 (399-510) 70,000-83,000 (482-572) 17-29
Stress-relieved -
1 hr @ 1150°F (620°C) 67,000-77,000 (462-531) 55,000-70,000 (379-483) 24-30

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S
Requirements - AWS E7024 0.15 max 1.25 max 0.90 max 0.035 max 0.035 max
Typical Results(3) - As-Welded 0.04-0.09 0.75-1.10 0.29-0.57 0.010-0.020 0.010-0.020
%Mn + Ni + Cr
%Ni %Cr %Mo %V + Mo + V

Requirements - AWS E7024 0.30 max 0.20 max 0.30 max 0.08 max 1.50 max
Typical Results(3) - As-Welded 0.005-0.015 0.01-0.06 0.01-0.06 0.01-0.02 0.79-1.26

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 7/32 in (5.6 mm) 1/4 in (6.4 mm)
AC 115-175 180-240 240-300 300-380 340-440
DC± 100-160 160-215 220-280 270-340 320-400
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

www.lincolnelectric.com | A-26
STICK (SMAW) ELECTRODE

SHIELD-ARC® HYP+
Low Alloy, Cellulosic, Pipe • AWS E7010-P1

KEY FEATURES CONFORMANCES

• Light slag for minimal arc interference AWS A5.5: E7010-P1, E7010-G
• Deep penetration ABS: E7010-P1
• Superior puddle control CWB/CSA: E4910-P1

WELDING POSITIONS
TYPICAL APPLICATIONS Recommended for vertical down welding
• Hot, fill and cap pass of up to X65 grade pipe
• Root pass welding of up to X80 grade pipe

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
in (mm) in (mm) Easy Open Can

1/8 (3.2) 14 (350) ED029511

5/32 (4.0) 14 (350) ED029513
3/16 (4.8) 14 (350) ED029509

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements - AWS E7010-P1 415 (60) min 490 (70) min 22 min 27 (20) min
Typical Results - As-Welded
(3)
435-525 (63-76) 525-635 (76-92) 22-28 27-56 (20-41)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S

Requirements - AWS E7010-P1 0.20 max 1.20 max 0.60 max 0.03 max 0.03 max
Typical Results (3)
0.13-0.17 0.43-0.63 0.08-0.18 ≤ 0.01 ≤ 0.01
%Ni %Cr %Mo %V

Requirements - AWS E7010-P1 1.00 max 0.30 max 0.50 max 0.10 max
Typical Results (3)
0.01-0.02 0.02 0.27-0.31 < 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 75-130 90-185 140-225

Typical all weld metal. Measured with 0.2% offset. See test results disclaimer
(1) (2) (3)

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STICK (SMAW) ELECTRODE

SHIELD-ARC® 85
Low Alloy, Cellulosic, Pipe • AWS E7010-A1

KEY FEATURES CONFORMANCES

• For welding 0.50% molybdenum steel AWS A5.5: E7010-A1
• Deep penetration and superior puddle control ABS: E7010-A1
CWB/CSA: E4910-A1

WELDING POSITIONS
TYPICAL APPLICATIONS All

• API 5L X42 through X56 grade pipe

• Cross country and in-plant pipe

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
in (mm) in (mm) Easy Open Can

3/32 (2.4) 12 (300) ED012893

1/8 (3.2) 14 (350) ED012885
5/32 (4.0) 14 (350) ED012896
3/16 (4.8) 14 (350) ED012889

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements - AWS E7010-A1 390 (57) min 490 (70) min 22 min Not Specified
Typical Results ­- As-Welded
(3)
440-510 (64-74) 540-580 (78-84) 25-30 35-43 (26-32)
Stress-Relieved 1 hr @ 620°C (1150°F)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S %Mo

Requirements - AWS E7010-A1 0.12 max 0.60 max 0.40 max 0.03 max 0.03 max 0.40-0.65
Typical Results (3)
0.07-0.12 0.29-0.59 0.08-0.26 0.01-0.02 ≤ 0.01 0.40-0.62

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 50-90 75-130 90-175 140-225

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

www.lincolnelectric.com | A-28
STICK (SMAW) ELECTRODE

SHIELD-ARC® 70+
Low Alloy, Cellulosic, Pipe • AWS E8010-G, Also meets E8010-P1

KEY FEATURES CONFORMANCES

• Recommend to switch to Pipeliner® Arc 80 for superior AWS A5.5: E8010-G E8010-P1
puddle control and visibility
ABS: E8010-G
• Light slag for minimal arc interference
CWB/CSA: E5510-G
• Deep penetration

TYPICAL APPLICATIONS
WELDING POSITIONS
• API 5L X56 through X70 grade pipe
Vertical down recommended for pipe welding
• Relatively high silicon pipe
• Cross country and in-plant pipe

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
in (mm) in (mm) Easy Open Can

1/8 (3.2) 14 (350) ED012841

5/32 (4.0) 14 (350) ED012849
3/16 (4.8) 14 (350) ED012845

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)

Requirements - AWS E8010-G 460 (67) min 550 (80) min 19 min Not Specified Not Specified
Typical Results - As-Welded
(3)
460-620 (67-90) 585-690 (85-100) 19-31 37-81 (27-60) 26-64 (19-47)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn(4) %Si(4) %P %S

Requirements - AWS E8010-G Not Specified 1.00 min. 0.80 min. 0.03 max. 0.03 max.
Typical Results (3)
0.13-0.17 0.60-1.20 0.05-0.30 ≤ 0.01 ≤ 0.01
%Ni (4)
%Cr (4)
%Mo (4)
%V (4)

Requirements - AWS E8010-G 0.50 min. 0.30 min. 0.20 min. 0.10 min.
Typical Results (3)
0.75-0.97 0.01-0.20 0.35-0.45 0.02-0.04

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 75-130 90-185 140-225

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least
one of the elements listed.

A-29 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

SHIELD-ARC® 90
Low Alloy, Cellulosic, Pipe • AWS E9010-G

KEY FEATURES CONFORMANCES

• Light slag for minimal arc interference AWS A5.5: E9010-G
• Deep penetration

WELDING POSITIONS
TYPICAL APPLICATIONS All
• Hot pass welding of up to X80 grade pipe, when
followed by low hydrogen fill and cap
• API 5L X70 through X80 grade pipe

DIAMETERS / PACKAGING
Diameter Length 50 lb (22.7 kg)
mm (in) in (mm) Easy Open Can

3.2 (1/8) 14 (350) EDS01693

4.0 (5/32) 14 (350) EDS01694
5.0 (3/16) 14 (350) EDS01695

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)

Requirements - AWS E9010-G 530 (77) min 620 (90) min 17 min. Not Specified Not Specified
Typical Results - As-Welded
(3)
530-605 (77-88) 620-690 (90-100) 17-29 45-94 (33-69) 28-62 (21-46)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn(4) %Si(4) %P %S

Requirements - AWS E9010-G Not Specified 1.00 min 0.80 min 0.03 max 0.03 max
Typical Results(3) 0.13-0.18 0.55-0.79 0.08-0.22 0.01-0.02 ≤ 0.01
%Ni(4) %Cr(4) %Mo(4) %V(4)

Requirements - AWS E9010-G 0.50 min 0.30 min 0.20 min 0.10 min
Typical Results(3) 0.66-0.77 0.01-0.06 0.43-0.70 ≤ 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 3.2 mm (1/8 in) 4.0 mm (5/32 in) 4.8 mm (3/16 in)

DC+ 75-130 80-185 140-225

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least one of the
elements listed.

www.lincolnelectric.com | A-3 0
NOTES

31 | www.lincolnelectric.com
GMAW & GTAW CONSUMABLES

MIG & TIG

MIG (GMAW) WIRE

SUPERGLIDE® S3
Mild Steel, Non-Copper Coated Wire • AWS ER70S-3

KEY FEATURES CONFORMANCES

• Moderate levels of manganese and silicon for deoxidization AWS A5.18: ER70S-3
of clean to light mill scale surfaces
CWB/CSA W48: B-G 49A 2 C1 S3 (B-G 49A 2 C1 G3)
• MicroGuard® Ultra provides superior feeding and arc stability
ISO 14341-B: G 49A 2 C1 S3
• Supports short-circuiting, globular, axial spray and pulsed
spray transfer
• Non-copper coated TYPICAL APPLICATIONS
• Clean to light mill scale base material
WELDING POSITIONS • Sheet metal to 380-485 MPa (55-70 ksi) yield strength material
All • Pipeline
• Pressure vessels
SHIELDING GAS • Structural steel
100% CO2
75-95% Argon / Balance CO2
95-98% Argon / Balance O2
Flow Rate: 30-50 CFH

DIAMETERS / PACKAGING
Diameter 44 lb (20 kg) 500 lb (227 kg)
in (mm) Fiber Spool Accu-Trak® Drum

0.035 (0.9) ED028621 ED030772

0.045 (1.1) ED028622 ED030773

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements - AWS ER70S-3

As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min Not Specified
Typical Results - As-Welded with 100% CO2
(3)
405 (59) 510 (74) 26 100 (74) 87 (64)

B-1 | www.lincolnelectric.com
MIG (GMAW) WIRE

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P

Requirements - AWS ER70S-3 0.006-0.15 0.90-1.40 0.45-0.75 0.035 max 0.025 max
Typical Results (3)
0.07-0.10 1.15-1.27 0.52-0.59 0.002-0.008 0.005-0.013
%Cr %Mo %Ni %V %Cu

Requirements - AWS ER70S-3 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results(3) ≤ 0.03 ≤ 0.01 ≤ 0.04 < 0.01 0.02-0.04

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

0.035 in (0.9 mm), DC+

2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12
3.8 (150) 19 120 1.1 (2.4)
100% CO2(5) (3/8-1/2)
6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 12-19
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4)
15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer 12-19
3.8 (150) 20 165 1.8 (4.0)
100% CO2 (5) (1/2-3/4)
5.1 (200) 21 200 2.4 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 12-19
12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (1/2-3/4)
12.7 (500) 30 340 6.0 (13.2)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

www.lincolnelectric.com | B-2
MIG (GMAW) WIRE

SUPERGLIDE® S6
Mild Steel, Non-Copper Coated Wire • AWS ER70S-6

KEY FEATURES CONFORMANCES

• High levels of manganese and silicon deoxidizers tolerate AWS A5.18: ER70S-6
medium to heavy mill scale surfaces
CWB/CSA W48: B-G 49A 3 C1 S6 (B-G 49A 3 C G6)
• MicroGuard® Ultra provides superior feeding and arc stability
ISO 14341-B: G 49A 3 C1 S6
• Supports short-circuiting, globular, axial sprayand pulsed
spray transfer
• Non-copper coated
TYPICAL APPLICATIONS
WELDING POSITIONS • Medium to heavy mill scale base material
All • Sheet metal to 380 - 485 MPa (55 - 70 ksi) yield
strength material
SHIELDING GAS • Automotive repair
100% CO2 • Structural steel
75-95% Argon / Balance CO2
95-98% Argon / Balance O2
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 44 lb (20 kg) 500 lb (227 kg) 900 lb (408 kg)
in (mm) Fiber Spool Accu-Trak® Drum Accu-Trak® Drum

0.035 (0.9) ED028635 ED034560

0.045 (1.1) ED028636 ED030695 ED034561

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS ER70S-6

As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min
Typical Results(3) - As-Welded with 100% CO2 430 (62) 540 (78) 28 71 (52)

B-3 | www.lincolnelectric.com
MIG (GMAW) WIRE

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P

Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.035 max 0.025 max
Typical Results (3)
0.08-0.09 1.42-1.65 0.81-0.87 0.006-0.010 0.004-0.010
%Cr %Ni %Mo %V %Cu (Total)

Requirements - AWS ER70S-6 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results(3) 0.01-0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.01-0.04

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) (volts) (amps)
m/min (in/min) kg/hr (lb/hr)

0.035 in (0.9 mm), DC+

2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12
3.8 (150) 19 120 1.1 (2.4)
100% CO2 (5) (3/8-1/2)
6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 12-19
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4)
15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer 12-19
3.8 (150) 20 165 1.8 (4.0)
100% CO2 (5) (1/2-3/4)
5.1 (200) 21 200 2.4 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 12-19
12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (1/2-3/4)
12.7 (500) 30 340 6.0 (13.2)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

www.lincolnelectric.com | B-4
MIG (GMAW) WIRE

SUPERARC® L-50®
Mild Steel, Copper Coated • AWS ER70S-3 & EM13K BUY AMERICA

KEY FEATURES CONFORMANCES

• Moderate levels of manganese and silicon for deoxidiztion AWS A5.18: ER70S-3
of clean to light mill scale surfaces
ABS - Part 2: 3YSA H5
• Copper coating provides superior arc-starting characteristics
CWB/CSA W48: B-G 49A 3 C1 S3 (B-G 49A 3 C1 G3)
for long contact tip life
DNV - 2.9: III YMS H5
• Supports short-circuiting, globular, axial spray and pulsed
spray transfer Lloyd's Register -
Chapter 11: 3YS H5
• MicroGuard® Ultra provides superior feeding and arc stability
ISO 14341-B: G 49A 2 C1 S3
WELDING POSITIONS
All
TYPICAL APPLICATIONS
SHIELDING GAS • Clean to light mill scale • Pipeline and
100% CO2 base material processing pipe
75-95% Argon / Balance CO2 • Sheet metal to • Pressure vessels
95-98% Argon / Balance O2 380 - 485 MPa
Flow Rate: 30-50 CFH • Structural steel
(55 - 70 ksi) yield
strength material

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 33 lb (15 kg) 44 lb (20 kg) 44 lb (20 kg) 60 lb (27.2 kg)
in (mm) Plastic Spool Steel Spool Steel Spool Fiber Spool Coil
0.030 (0.8) ED032923 ED031407
0.035 (0.9) ED032924 ED031408 ED031914 ED021268, ED036624*
0.045 (1.1) ED032925 ED031409, ED036879* ED031915 ED021270, ED034428*
0.052 (1.3) ED031916
1/16 (1.6) ED011317
Diameter 60 lb (27.2 kg) 500 lb (227 kg) 500 lb (227 kg) 500 lb (227 kg) 600 lb (272 kg)
in (mm) Fiber Spool Accu-Trak® Drum Accu-Pak® Box Infinity-Pak® Speed-Feed® Drum

0.030 (0.8) ED029223

0.035 (0.9) ED021269 ED021052 ED032899
0.040 (1.0)
0.045 (1.1) ED021271 ED020526 ED032901 ED034535
0.052 (1.3) ED021273 ED020527 ED032902
1/16 (1.6) ED027274 ED032903 ED011316
Diameter 900 lb (408 kg) 1000 lb (454 kg) 1000 lb (454 kg) 1000 lb (454 kg) 1000 lb (454 kg)
in (mm) Accu-Pak® Box Accu-Trak® Drum Accu-Pak® Box Precise-Trak® Reel Infinity-Pak®
0.030 (0.8)
0.035 (0.9) ED032842 ED028825 ED032379
0.040 (1.0) ED033292 ED032380
0.045 (1.1) ED028826 EDO32844 ED031614 ED031930
0.052 (1.3) ED029082 EDO32845 ED031615 ED034464
1/16 (1.6) ED029083 EDO32846 ED033270

*Buy America Product

B-5 | www.lincolnelectric.com
MIG (GMAW) WIRE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Yield Strength(2) Tensile Strength Elongation Charpy V-Notch - J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
Requirements - AWS ER70S-3
As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min Not Specified
MIL-70S-3 per MIL-E-23765/1
As-Welded with CO2 and 98% Ar/2% O2 380-485 (55-70) 485 (70) min 22 min Not Specified Not Specified
Typical Results(3)
As-Welded with 100% CO2 415 (60) 515 (75) 26 95 (70) 88 (65)
Stress Relieved 1 hr. @ 621°C (1150°F) 365 (53) 475 (69) 34 118 (87) 100 (74)
As-Welded with 75% Ar/25% CO2 420 (61) 525 (76) 28 106 (78) 102 (75)
Stress Relieved 1 hr. @ 621°C (1150°F) 365 (53) 490 (71) 33 165 (122) 163 (120)
As-Welded with 90% Ar/10% CO2 450 (65) 545 (79) 30 142 (105) 122 (90)
Stress Relieved 1 hr. @ 621°C (1150°F) 365 (53) 485 (70) 35 – – 214 (158)
As-Welded with 98% Ar/2% O2 425 (62) 540 (78) 27 108 (80) 95 (70)
Stress Relieved 1 hr. @ 621°C (1150°F) 350 (51) 475 (69) 33 – – 339 (250)

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P
Requirements - AWS ER70S-3 0.006-0.15 0.90-1.40 0.45-0.75 0.035 max 0.025 max
Typical Results(3) 0.08-0.11 1.14-1.23 0.53-0.59 0.003-0.009 0.003-0.013
%Cr %Mo %Ni %V %Cu (Total)(4)
Requirements - AWS ER70S-3 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results(3) ≤ 0.04 ≤ 0.02 ≤ 0.03 < 0.01 0.15-0.25

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
0.030 in (0.8 mm), DC+
1.9 (75) 17 35 0.4 (0.9)
Short Circuit Transfer 9-12 3.8 (150) 18 70 0.8 (1.8)
100% CO2 (3/8-1/2) 7.6 (300) 22 130 1.6 (3.6)
0.035 in (0.9 mm), DC+
2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12 3.8 (150) 19 120 1.1 (2.4)
100% CO2 (6) (3/8-1/2) 6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 12-19 12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4) 15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer 12-19 3.8 (150) 20 165 1.8 (4.0)
100% CO2 (6) (1/2-3/4) 5.1 (200) 21 200 2.5 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 12-19 12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (1/2-3/4) 12.7 (500) 30 340 6.0 (13.2)
0.052 in (1.3 mm), DC+
7.6 (300) 30 300 4.8 (10.6)
Spray Transfer 12-19 8.1 (320) 30 320 5.2 (11.5)
90% Ar/10% CO2 (1/2-3/4) 12.3 (485) 32 430 7.8 (17.1)
1/16 in (1.6 mm), DC+
5.3 (210) 25 325 4.8 (10.7)
Spray Transfer 12-25 6.0 (235) 27 350 5.4 (12.0)
90% Ar/10% CO2 (1/2-1) 7.4 (290) 28 430 6.7 (14.8)

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
(5)
CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2
for short circuit transfer, reduce voltage by 1 to 2 volts.

www.lincolnelectric.com | B-6
MIG (GMAW) WIRE

SUPERARC® L-52™
Mild Steel, Copper Coated • AWS ER70S-2, ER70S-2

KEY FEATURES CONFORMANCES

• Triple deoxidized (Aluminum, Titanium, Zirconium) AWS A5.18: ER70S-2
ER70S-2 solid wire designed for welding over rust and
mill scale without sacrificing weld quality
• Very low nitrogen in the steel to help achieve impact
TYPICAL APPLICATIONS
resistance above 70 ft•lbs @-20°F
• Root, fill and cap pass welding
• Microguard® Ultra provides superior feeding, arc stability
for Piping industries
and improved protection against corrosion
• Metal Fabrication
• Copper coating promotes excellent arc starting and extremely low
contact tip wear. • Power Generation
• Very low spatter levels and fume emissions.
• Preferred for all position welding of different sizes of pipe.

WELDING POSITIONS
All

SHIELDING GAS
100% CO2
75-95% Argon/ Balance CO2
Flow Rate: 30-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 44 lb (20 kg)
in (mm) Steel Spool Steel Spool
0.035 (0.9) ED037003 ED037004
0.045 (1.1) ED037005 ED037006

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Yield Strength(2) Tensile Strength Elongation Charpy V-Notch - J (ft•lbf)
MPa (ksi) MPa (ksi) % @-30°C (-20°F)
Requirements - AWS ER70S-2
As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min
Typical Results(3)
As-Welded with 100% CO2 440 (63) 520 (76) 30 129 (95)

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)

B-7 | www.lincolnelectric.com
MIG (GMAW) WIRE

WIRE COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %Si %S %P %Cr %Ni
Requirements - AWS ER70S-2 0.07 max 0.90-1.40 0.40-0.70 0.035 max 0.025 max 0.15 max 0.015 max
Typical Results(3) 0.04 1.10 0.59 < 0.003 0.003 0.06 0.03
%Mo %V %Ti %Zr %Al %Cu (Total)(4)
Requirements - AWS ER70S-2 0.15 max 0.03 max 0.05-0.15 0.02-0.12 0.05-0.15 0.50 max
Typical Results(3) 0.01 0.01 0.10 0.03 0.07 0.21

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

0.035 in (0.9 mm), DC+

12-19 (1/2-3/4) 5.6-19.8 (220-780) 19-31 105-320 1.6-5.7 (3.6-12.6)
100% CO2

0.045 in (1.1 mm), DC+

12-19 (1/2-3/4) 5.1-15.2 (200-600) 19-31 145-360 2.4-7.2 (5.3-15.9)
100% CO2

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
(1)

CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(5)

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MIG (GMAW) WIRE

SUPERARC® L-56®
Mild Steel, Copper Coated • AWS ER70S-6 & EH11K BUY AMERICA

KEY FEATURES CONFORMANCES

• High levels of manganese and silicon deoxidizers tolerate AWS A5.18: ER70S-6
medium to heavy mill scale surfaces
ABS - Part 2: 3YSA H5
• Excellent toe-wetting provides optimal bead appearance
CWB/CSA W48: B-G 49A 3 C1 S6 (B-G 49A 3 C G6)
• Copper coating provides superior arc-starting characteristics
DNV - 2.9: III YMS and III YMS H5
for long contact tip life
Llyod's Register -
• Supports short-circuiting, globular, axial spray and pulsed
Chapter 11: 3YS H5
spray transfer
ISO 14341-A: G 42 3 C1 3Si1 G 46 4 M21 3Si1 G 42 4 M20 3Si1
• MicroGuard® Ultra provides superior feeding and arc stability
ISO 14341-B: G 49A 3 C1 S6
TYPICAL APPLICATIONS ASME Section IX: A-No. 1
• Medium to heavy mill scale base • Automotive repair
material
• Robotic or hard WELDING POSITIONS
• Sheet metal to 380-485 MPa (55- automation
70 ksi) yield All
• Structural steel
strength material
• Pressure vessels SHIELDING GAS
100% CO2 95-98% Argon / Balance O2
75-95% Argon / Balance CO2 Flow Rate: 30-50 CFH

DIAMETERS / PACKAGING
Diameter 2 lb (1 kg) Plastic Spool 12.5 lb (5.7 kg) 33 lb (15 kg) 33 lb (15 kg) 44 lb (20 kg)
in (mm) 10 lb (4.5 kg) Master Carton Plastic Spool Plastic Spool Steel Spool Steel Spool
0.025 (0.6) ED030583 ED015790
0.030 (0.8) ED030631 ED023334 ED032926
0.035 (0.9) ED030632 ED028676 ED032927 ED031411 ED025945
0.045 (1.1) ED029042 ED032928 ED031412 ED025946
Diameter 44 lb (20 kg) 60 lb (27.2 kg) 60 lb (27.2 kg) 250 lb (113.4 kg)
in (mm) Fiber Spool Coil Fiber Spool Accu-Trak® Drum
0.030 (0.8)
0.035 (0.9) ED021274, ED033704* EDO21275 ED029914
0.040 (1.0) ED027384
0.045 (1.1) ED021276, ED033703*, ED033328** ED021277, ED036730* ED029915
0.052 (1.3) ED021278, ED033705* EDO21279 ED029916
1/16 (1.6) ED011666, ED033710*
Diameter 500 lb (227 kg) 500 lb (227 kg) 500 lb (227 kg) 1000 lb (454 kg)
in (mm) Accu-Trak® Drum Accu-Pak® Box Infinity-Pak Infinity-Pak
0.030 (0.8) ED030771
0.035 (0.9) ED021056 ED032904 EDO34394 ED036632
0.040 (1.0) ED031937
0.045 (1.1) ED020532, ED036219** ED032906, ED034248** ED036633
0.052 (1.3) ED020533 ED032907
1/16 (1.6) ED029225, ED033707*
Diameter 900 lb (408 kg) 1000 lb (454 kg) 1000 lb (454 kg) 1000 lb (454 kg)
in (mm) Accu-Pak® Box Accu-Trak® Drum Accu-Pak® Box Precise-Trak® Reel
0.035 (0.9) ED032847, ED034429* EDO28827 EDO33271
0.040 (1.0) EDO31032
0.045 (1.1) EDO28828 ED032849, ED033706* ED031616
0.052 (1.3) EDO29084 ED032850, ED033702* ED031617
1/16 (1.6) EDO29085 ED032851

*Buy America Product **Tested Material

B-9 | www.lincolnelectric.com
MIG (GMAW) WIRE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements - AWS ER70S-6
As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min. 27 (20) min. Not Specified
MIL-70S-6 per MIL-E-23765/1
As-Welded with CO2 and 98% Ar/2% O2 380-550 (55-80) 485 (70) min 22 min Not Specified Not Specified
MIL-70S-6 per MIL-E-23765/1
Stress Relieved 1 hr. @ 621°C (1150° F)
with CO2 and 98% Ar/2% O2 360 (52) min 485 (70) min 26 min 27 (20) min Not Specified
Typical Results(3)
As-Welded with 100% CO2 440 (64) 560 (81) 29 71 (52) 61 (45)
Stress Relieved 1 hr. @ 621°C (1150°F) 395 (57) 510 (74) 29 95 (70) 68 (50)
As-Welded with 75% Ar/25% CO2 460 (67) 565 (82) 27 82 (60) 72 (53)
Stress Relieved 1 hr. @ 621°C (1150°F) 415 (60) 540 (78) 31 140 (103) 122 (90)
As-Welded with 90% Ar/10% CO2 470 (68) 580 (84) 28 119 (88) 78 (57)
Stress Relieved 1 hr. @ 621°C (1150°F) 440 (64) 550 (80) 32 183 (135) 156 (115)
As-Welded with 98% Ar/2% O2 455 (66) 565 (82) 27 122 (90) 108 (80)
Stress Relieved 1 hr. @ 621°C (1150°F) 415 (60) 545 (79) 34 190 (140) 176 (130)

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P
Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.035 max 0.025 max
Typical Results(3) 0.08-0.09 1.42-1.60 0.81-0.87 0.006-0.010 0.004-0.010
%Cr %Ni %Mo %V %Cu (Total)(4)
Requirements - AWS ER70S-6 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results (3)
0.01-0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.17-0.22

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
0.025 in (0.6 mm), DC+
Short Circuit Transfer 9-12 2.5 (100) 17 35 0.4 (0.9)
100% CO2 (3/8-1/2) 6.4 (250) 19 80 0.9 (2.0)
0.030 in (0.8 mm), DC+
1.9 (75) 17 35 0.4 (0.9)
Short Circuit Transfer 9-12 3.8 (150) 18 70 0.8 (1.8)
100% CO2 (3/8-1/2) 7.6 (300) 22 130 1.6 (3.6)
0.035 in (0.9 mm), DC+
2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12 3.8 (150) 19 120 1.1 (2.4)
100% CO2 (6) (3/8-1/2) 6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 12-19 12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4) 15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer 12-19 3.8 (150) 20 165 1.8 (4.0)
100% CO2 (6) (1/2-3/4) 5.1 (200) 21 200 2.5 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 12-19 12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (1/2-3/4) 12.7 (500) 30 340 6.0 (13.2)
0.052 in (1.3 mm), DC+
7.6 (300) 30 300 4.8 (10.7)
Spray Transfer 12-19 8.1 (320) 30 320 5.2 (11.5)
90% Ar/10% CO2 (1/2-3/4) 12.3 (485) 32 430 7.8 (17.1)
1/16 in (1.6 mm), DC+
5.3 (210) 27 325 4.8 (10.7)
Spray Transfer 12-25 6.0 (235) 28 350 5.4 (12.0)
90% Ar/10% CO2 (1/2-1) 7.4 (290) 29 430 6.7 (14.8)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
(1)

CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2
(5)

for short circuit transfer, reduce voltage by 1 to 2 volts.

www.lincolnelectric.com | B-10
MIG (GMAW) WIRE

SUPERARC® L-59®
Mild Steel, Copper Coated • AWS ER70S-6 BUY AMERICA

KEY FEATURES CONFORMANCES

• Engineered alloy system enhances silicon island management AWS A5.18: ER70S-6
• Minimal spatter ABS - Part 2: 3YSA H5
• Copper coating provides superior arc-starting characteristics CWB/CSA W48: B-G 49A 3 C1 S6 (B-G 49A 3 C G6)
for long contact tip life
DNV - 2.9: III Y40MS H5
• Fast travel speeds
Llyod's Register -
• MicroGuard® Ultra provides superior feeding and arc stability Chapter 11: 3YS H5
BV - Chapter 5: SA3YHHH
WELDING POSITIONS ISO 14341-A: G 42 3 C1 3Si1 G 46 4 M21 3Si1 G 42 4 M20 3Si1
All ISO 14341-B: G 49A 3 C1 S6

SHIELDING GAS
TYPICAL APPLICATIONS
100% CO2
75-95% Argon / Balance CO2 • Robotic or hard automation • Pressure vessels
95-98% Argon / Balance O2
Flow Rate: 30 - 50 CFH • Automotive • Heavy fabrication
• Pipeline & Offshore • Alternative to
metal-cored wire

DIAMETERS / PACKAGING
Diameter 33 lb (14.9 kg) 44 lb (20 kg) 44 lb (20 kg) 60 lb (27.2 kg) 500 lb (227 kg)
in (mm) Plastic Spool Fiber Spool Steel Spool Fiber Spool Accu-Pak® Box

0.035 (0.9) ED034270 ED033033 ED032366 ED032894

0.040 (1.0) ED032895
0.045 (1.1) ED034271 ED032367 ED032896
0.052 (1.3) ED034272 ED034430* ED032368 ED032814 ED032897
1/16 (1.6) ED034356 ED036220** ED032968
Diameter 500 lb (227 kg) 900 lb (408 kg) 1000 lb (454 kg) 1000 lb (454 kg) 1000 lb (454 kg)
in (mm) Infinity-Pak® Accu-Pak® Box Infinity-Pak® Accu-Pak® Box Precise-Trak® Reel

0.035 (0.9) ED034402 ED032861

0.040 (1.0)
0.045 (1.1) ED033215 ED032863 ED032808
0.052 (1.3) ED032864, ED034431* ED032809
1/16 (1.6) ED032865

*Buy America Product **Tested Material

B-11 | www.lincolnelectric.com
MIG (GMAW) WIRE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS ER70S-6

As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min Not Specified
Typical Results (3)

As-Welded with 100% CO2 455 (66) 565 (82) 28 71 (52) 53 (39)
As-Welded with 75% Ar/25% CO2 485 (70) 595 (86) 25 56 (41) 53 (39)
As-Welded with 90% Ar/10% CO2 460 (67) 570 (83) 25 75 (55) 65 (48)

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P
Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.035 max 0.025 max
%Cu(4) %Ni %Cr %Mo %V
Requirements - AWS ER70S-6 0.50 max 0.15 max 0.15 max 0.15 max 0.03 max

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

0.035 in (0.9 mm), DC+

2.5 (100) 17 80 0.7 (1.6)
Short Circuit Transfer 12
3.8 (150) 18 120 1.1 (2.4)
75% Ar/25% CO2 (6) (1/2)
6.4 (250) 20 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 19
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (3/4)
15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
3.2 (125) 18 145 1.5 (3.4)
Short Circuit Transfer 12
3.8 (150) 19 165 1.8 (4.0)
75% Ar/25% CO2 (6) (1/2)
5.1 (200) 20 200 2.4 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 19
12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (3/4)
12.7 (500) 30 340 6.0 (13.2)
0.052 in (1.3 mm), DC+
7.6 (300) 30 300 4.8 (10.6)
Spray Transfer 19
8.1 (320) 30 320 5.2 (11.5)
90% Ar/10% CO2 (3/4)
12.3 (485) 32 430 7.8 (17.1)
1/16 in (1.6 mm), DC+
5.3 (210) 25 325 4.8 (10.7)
Spray Transfer 19
6.0 (235) 27 350 5.4 (12.0)
90% Ar/10% CO2 (3/4)
7.4 (290) 28 430 6.7 (14.8)
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD
(Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO2. NOTE: For 100% CO2 procedures, add 1
to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.

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MIG (GMAW) WIRE

SUPERARC® XLS
Mild Steel, Copper Coated • ISO 14341-A G 42 3 M20 Z

KEY FEATURES CONFORMANCES

• Minimize surface silicates for exceptionally clean weld surface ISO 14341-A G 42 3 M20 Z
• Reduced silicates for improved paint adhesion and increased
corrosion resistance
TYPICAL APPLICATIONS
• Microguard® Ultra surface treatment for consistent, stable arc
performance with little to no weld spatter • Fillet and lap welds on thin material, including but not limited
to automotive frames, chassis and suspension components
• Optimized for use with Rapid X LS mode to lower silicate
®

island formation and spatter generation • Designed specifically for high speed, single pass applications

WELDING POSITIONS SHIELDING GAS

Flat & Horizontal 90% Argon / 10% CO2
80% Argon / 20% CO2
Flow rate: 40-50 CFH

DIAMETERS / PACKAGING

Diameter 44 lb (20 kg) 500 lb (227 kg) 1000 lb (454 kg)

in mm Fiber Spool Accu-Pak® Box Accu-Pak® Box
0.047 (1.2) ED037556 ED037555
0.045 (1.1) ED037698 ED037697
0.040 (1.0) ED037829 ED037828
0.035 (0.9) ED037831 ED037832

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -30°C (-20°F)

Requirements
ISO 14341-A-G 42 3 M20 Z 420 (61) 500-640 (73-93) 20 47 (35)
Typical Results(3)
As-Welded with 90% Argon / 10% CO2 446 (65) 524-545 (76-79) 25 110-172 (81-127)

WIRE COMPOSITION
%C %Mn %Si %S %P %Cu (Total)(4) %B
Requirements
ISO 14341-A-G 42 3 M20 Z – – – – – – –
Typical Results(3) 0.06-0.10 1.4-1.8 ≤ 0.20 ≤ 0.02 ≤ 0.02 ≤ 0.25 0.002-0.005

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)
See test results disclaimer.
(3)
Copper due to any coating on the electrode plus the copper content of the filler metal itself.
(4)

B-13 | www.lincolnelectric.com
TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

0.035" (0.9 mm), DC+

6.4 (250) 23 100 1.9 (4.1)
Spray Transfer 8.9 (350) 25 140 2.6 (5.8)
16 (5/8)
80% Ar, 20% CO2 12.7 (500) 27 180 3.9 (8.5)
16.5 (650) 29 220 5.1 (11.3)
6.4 (250) 24 100 1.9 (4.2)
Spray Transfer 8.9 (350) 26 140 2.6 (5.8)
16 (5/8)
90% Ar, 10% CO2 12.7 (500) 28 180 3.9 (8.5)
16.5 (650) 30 220 4.9 (10.9)
0.040" (1.0 mm), DC+
5.6 (220) 23 105 2.1 (4.6)
Spray Transfer 8.9 (350) 26 170 3.3 (7.3)
16 (5/8)
80% Ar, 20% CO2 11.4 (450) 28 210 4.2 (9.3)
15.2 (600) 30 260 5.9 (13.1)
5.6 (220) 22 105 2.2 (4.8)
Spray Transfer 8.9 (350) 25 170 3.3 (7.3)
16 (5/8)
90% Ar, 10% CO2 11.4 (450) 27 210 4.2 (9.3)
15.2 (600) 29 260 5.7 (12.6)
0.045" (1.1 mm), DC+
3.8 (150) 24 120 2.0 (4.5)
Spray Transfer
19 (3/4) 8.9 (350) 29 265 4.7 (10.3)
80% Ar, 20% CO2
14.0 (550) 32 370 7.3 (16.2)
3.8 (150) 23 125 2.0 (4.5)
Spray Transfer
19 (3/4) 8.9 (350) 28 255 4.7 (10.4)
90% Ar, 10% CO2
14.0 (550) 32 360 7.3 (16.0)
0.047" (1.2 mm), DC+
3.8 (150) 24 120 2.0 (4.5)
Spray Transfer
19 (3/4) 8.9 (350) 29 265 4.7 (10.3)
80% Ar, 20% CO2
14.0 (550) 32 370 7.3 (16.2)
3.8 (150) 23 125 2.0 (4.5)
Spray Transfer
19 (3/4) 8.9 (350) 28 255 4.7 (10.4)
90% Ar, 10% CO2
14.0 (550) 32 360 7.3 (16.0)

CTWD (Contact Tip to Work Distance). Subtract 1/4 in. (6.4 mm) to calculate electrode stickout.
(5)

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MIG (GMAW) WIRE

SUPERARC® G4Si1
Mild Steel, Copper Coated • AWS ER70S-6

KEY FEATURES CONFORMANCES

• Higher strength than typical ER70S-6 products to enable conformance AWS A5.18: ER70S-6
to both AWS and EN ISO standards
ISO 14341-A: G 46 3 C1 4Si1 G 50 5 M20 4Si1
• Excellent toe-wetting provides optimal bead appearance
ISO 14341-B: G 49A 2 C1 S3
• Copper coating provides superior arc-starting characteristics
for long contact tip life
• Supports short-circuiting, globular, axial spray and pulsed
spray transfer TYPICAL APPLICATIONS
• Microguard Ultra provides superior feeding and arc stability
®
• Automotive Repair
• Automotive Components

WELDING POSITIONS • Robotic or Hard Automation

All

SHIELDING GAS
100% CO2
85-90% Argon / Balance CO2
Flow Rate: 30-50 CFH

DIAMETERS / PACKAGING
Diameter 500 lb (227 kg) 1000 lb (454 kg)
in (mm) Accu-Pak® Box Accu-Pak® Box

0.045 (1.1) ED037131 ED037156

MECHANICAL PROPERTIES(1)
Charpoy V-Notch
Charpoy V-Notch Yield Tensile J (ft·lbf)
J (ft·lbf) Strength(2) Strength Elongation
ksi (MPa) ksi (MPa) % @ -29°C (-20°F) @ -30°C (-22°F) @ -50°C (-58°F)
Requirements – AWS A5.18
ER70S-6, As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min - -
Typical Results – AWS A5.18
(3)

As-Welded w/100% CO2 470 (68) 590 (85) 25 56 (41) - -

Requirements – EN ISO 14341-A

G 46 3 C1 G4Si1, As-Welded with 100% CO2 460 (67) min 530-680 (77-99) 20 min. - 47 (35) min. -
G 50 5 M20 G4Si1, As-Welded with 500 (73) min 560-720 (81-104) 18 min. - - 47 (35) min
85%Argon/Balance CO2
Typical Results(3) – EN ISO 14341-A
As-Welded with 100% CO2 490 (71) 600 (87) 24 - 90 (66) -
As-Welded with 85% Argon/Balance CO2 520 (75) 620 (90) 23 - - 81 (60)

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MIG (GMAW) WIRE

WIRE COMPOSITION
%C %Mn %Si %S %P

Requirements - AWS A5.18, ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.035 max. 0.025 max.
Requirements - EN ISO 14341-A, G4Si1 0.06-0.14 1.60-1.90 0.80-1.20 0.025 max. 0.025 max.
Typical Results(3)
0.09 1.67 0.87 0.006-0.010 0.004-0.010
%CR %Ni %Mo %V %Cu (Total)(4)

Requirements - AWS A5.18, ER70S-6 0.15 max. 0.15 max. 0.15 max. 0.03 max. 0.50 max.
Requirements - EN ISO 14341-A, G4Si1 0.15 max. 0.15 max. 0.15 max. 0.03 max. 0.35 max.
Typical Results(3)
0.02 0.02 <0.01 <0.01 0.20

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (amps) kg/hr (lb/hr)

0.045 in (1.1 mm), DC+

3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer(6) 12-19
3.8 (150) 20 165 1.8 (4.0)
100% CO2 (1/2-3/4)
5.1 (200) 21 200 2.5 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 12-19
12.1 (475) 30 335 5.7 (12.5)
85% Argon/15% CO2 (1/2-3/4)
12.7 (500) 30 340 6.0 (13.2)

Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer. (4) Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not excees the stated 0.50% max.
(1)

CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 100% CO2 . When using 75% Argon, 25% CO2
(5)

for short circuit transfer, reduce voltage by 1 to 2 volts

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MIG (GMAW) WIRE

MUREMATIC® S3
Mild Steel, Copper Coated • AWS ER70S-3

KEY FEATURES CONFORMANCES

• Copper coating provides superior arc-starting characteristics AWS A5 18: ER70S-3
for long contact tip life ASME SFA-A5.18: ER70S-3
• Manganese and silicon content of an S-3 wire can tolerate low levels of
mill scale on the base material TYPICAL APPLICATIONS
• MicroGuard surface treatment provides superior feeding
®
• Industrial • For welding on base material
• Manufactured in the USA that is clean or has light
• Farming
mill scale
• Construction
• General fabrication
SHIELDING GAS • Mining equipment
100% CO2
75-95% Ar/Balance CO2
95-98% Ar/Balance CO2 WELDING POSITIONS
Flow Rate: 30 - 50 CFH All

DIAMETERS / PACKAGING
Diameter 44 lb (20 kg) 44 lb (20 kg) 60 lb (27 kg) 500 lb (227 kg) 1000 lb (453 kg) 1000 lb (453 kg)
in (mm) Steel Spool Fiber Spool Fiber Spool Accu-Trak® Drum Speed Feed® Drum Accu-Trak® Drum
0.035 (0.9) EDM23347543 EDM23346593 EDM23346713 EDM23346783 EDM23346513 EDM23346573
0.045 (1.1) EDM23347545 EDM23346595 EDM23346715 EDM23346785 EDM23346575
0.052 (1.3) EDM23346576

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation
J (ft•lbf)
MPa (ksi) MPa (ksi) %
@ 0°F (-18°C)
Requirements - AWS ER70S-3 58,000 (400) min 70,000 (483) min 22 min 27 (20) min
Typical Results (3)
64,900 (447) 81,000 (559) 24 67 (91)

WIRE COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %Si %P %S %Ni %Cr %Mo %V Cu (total)

Requirements - AWS ER70S-3 0.06-0.15 0.90-1.40 0.45-0.75 0.025 max 0.035 max 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results - As-Welded
(3)
0.10 1.23 0.56 0.014 0.008 0.04 0.03 0.01 - 0.17

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas in/min (mm/min) (volts) (amps) lb/hr (kg/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer - 100% CO2 100-250 (2.5-6.4) 18-22 80-175 1.6-4.0 (0.7-1.8)
Spray Transfer - 90% Ar/10% CO2 375-600 (9.5-15.2) 23-30 195-275 6.0-9.6 (2.7-4.4)
0.045 in (1.1 mm), DC+
Short Circuit Transfer - 100% CO2 125-200 (3.2-5.0) 19-21 145-200 3.4-5.4 (1.5-2.5)
Spray Transfer - 90% Ar/10% CO2 350-500 (8.9-12.7) 27-30 285-340 9.2-13.2 (4.2-6.0)
0.052 in (1.3 mm), DC+
Spray Transfer - 90% Ar/10% CO2 300-485 (7.6-12.3) 30-32 300-430 10.6-17.1 (4.8-7.8)
1/16 in (1.6 mm), DC+
Spray Transfer - 90% Ar/10% CO2 210-290 (5.3-7.4) 25-28 325-430 10.7-14.8 (4.8-6.7)

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)
See test results disclaimer
(3)

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MIG (GMAW) WIRE

MUREMATIC® S4+
Mild Steel, Copper Coated Wire • AWS ER70S-4

KEY FEATURES CONFORMANCES

• Highly resistant to copper flaking which can clog liners AWS A5 18: ER70S-4
and contact tips ASME SFA-A5.18: ER70S-4
• Copper coating provides superior arc-starting characteristics,
for long contact tip life
TYPICAL APPLICATIONS
• MicroGuard® surface treatment provides superior feeding
• Manufactured in the USA • Applications which require greater cleaning action through
increased levels of silicon and manganese compared to the levels
WELDING POSITIONS provided by a typical ER70S-3 wire

All • Industrial • For welding on base

• Farming material that is clean or
SHIELDING GAS
has light mill scale
100% CO2 • Construction
• General fabrication
75-95% Ar/Balance CO2 • Mining equipment
95-98% Ar/Balance CO2
Flow Rate: 30 - 50 CFH
DIAMETERS / PACKAGING
Diameter 30 lb (13 kg) 44 lb (20 kg) 44 lb (20 kg) 60 lb (27 kg) 500 lb (227 kg) 1000 lb (453 kg)
in (mm) Spool Steel Spool Fiber Spool Fiber Spool Accu-Trak® Drum Accu-Trak® Drum
0.035 (0.9) EDM23346353 EDM23347343 EDM23346393 EDM23346313 EDM23346383 EDM23346173
0.045 (1.1) EDM23346355 EDM23346395 EDM23346315 EDM23346385
0.052 (1.3) EDM23346396

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation
J (ft•lbf)
MPa (ksi) MPa (ksi) %
@ -20°F (-29°C)
Requirements - AWS ER70S-4 58,000 (400) min 70,000 (483) min 22 min Not Specified
Typical Results (3)
64,000 (441) 79,000 (555) 28 58 (79)

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %P %S %Ni %Cr %Mo %V Cu (total)

Requirements - AWS ER70S-4 0.06-0.15 1.00-1.50 0.65-0.85 0.025 max 0.035 max 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results(3) - As-Welded 0.09 1.28 0.73 0.018 0.010 0.06 0.05 0.02 - 0.26

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas in/min (mm/min) (volts) (amps) lb/hr (kg/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer - 100% CO2 100-250 (2.5-6.4) 18-22 80-175 1.6-4.0 (0.7-1.8)
Spray Transfer - 90% Ar/10% CO2 375-600 (9.5-15.2) 23-30 195-275 6.0-9.6 (2.7-4.4)
0.045 in (1.1 mm), DC+
Short Circuit Transfer - 100% CO2 125-200 (3.2-5.0) 19-21 145-200 3.4-5.4 (1.5-2.5)
Spray Transfer - 90% Ar/10% CO2 350-500 (8.9-12.7) 27-30 285-340 9.2-13.2 (4.2-6.0)
0.052 in (1.3 mm), DC+
Spray Transfer - 90% Ar/10% CO2 300-485 (7.6-12.3) 30-32 300-430 10.6-17.1 (4.8-7.8)
1/16 in (1.6 mm), DC+
Spray Transfer - 90% Ar/10% CO2 210-290 (5.3-7.4) 25-28 325-430 10.7-14.8 (4.8-6.7)
Typical all weld metal.
(1)
Measured with 0.2% offset.
(2)
See test results disclaimer
(3)

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MIG (GMAW) WIRE

MUREMATIC® S6
Mild Steel, Copper Coated Wire • AWS ER70S-6

KEY FEATURES CONFORMANCES

• Excellent spatter control and bead profile AWS A5 18: ER70S-6
• MicroGuard® surface treatment provides superior feeding ASME SFA-A5.18: ER70S-6
CWB/CSA W48: B-G 49A 3 C1 S6
• Copper coating provides superior arc-starting characteristics
ISO 14341-B: G 49A 3 C1 S6
for long contact tip life
• Manufactured in the USA TYPICAL APPLICATIONS

WELDING POSITIONS • Applications which require greater cleaning action through

increased levels of silicon and manganese compared to the levels
All • Auto
provided by a typical ER70S-3 or ER70S-4 wire
repair
SHIELDING GAS • Industrial • For welding on metals with
a medium-to-high presence of
100% CO2 • Farming
mill scale
75-95% Ar/Balance CO2 • Construction
95-98% Ar/Balance CO2
Flow Rate: 30 - 50 CFH • Mining equipment
DIAMETERS / PACKAGING
Diameter 30 lb (13 kg) 44 lb (20 kg) 44 lb (20 kg) 60 lb (27 kg) 60 lb (27 kg) 500 lb (227 kg) 1000 lb (453 kg)
in (mm) Spool Steel Spool Fiber Spool Fiber Spool Coil Accu-Trak® Drum Accu-Trak® Drum
0.030 (0.8) EDM23346852 EDM23346883 EDM23346673
0.035 (0.9) EDM23346853 EDM23347843 EDM23346893 EDM23346885 EDM23346675
0.045 (1.1) EDM23346855 EDM23347845 EDM23346895 EDM23347815 EDM23346875 EDM23346886 EDM23346676

MECHANICAL PROPERTIES – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation
J (ft•lbf)
MPa (ksi) MPa (ksi) %
@ -20°F (-29°C)
Requirements - AWS ER70S-6 58,000 (400) min 70,000 (483) min 22 min 20 (27) min
Typical Results(3) 67,000 (462) 82,000 (565) 27 52 (71)

WIRE COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %Si %P %S %Ni %Cr %Mo %V Cu (total)

Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.025 max 0.035 max 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results(3) - As-Welded 0.07 1.44 0.73 0.011 0.007 0.02 0.02 0.01 - 0.21

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas in/min (mm/min) (volts) (amps) lb/hr (kg/hr)
0.035 in (0.9 mm), DC+
Short Circuit Transfer - 100% CO2 100-250 (2.5-6.4) 18-22 80-175 1.6-4.0 (0.7-1.8)
Spray Transfer - 90% Ar/10% CO2 375-600 (9.5-15.2) 23-30 195-275 6.0-9.6 (2.7-4.4)
0.045 in (1.1 mm), DC+
Short Circuit Transfer - 100% CO2 125-200 (3.2-5.0) 19-21 145-200 3.4-5.4 (1.5-2.5)
Spray Transfer - 90% Ar/10% CO2 350-500 (8.9-12.7) 27-30 285-340 9.2-13.2 (4.2-6.0)
0.052 in (1.3 mm), DC+
Spray Transfer - 90% Ar/10% CO2 300-485 (7.6-12.3) 30-32 300-430 10.6-17.1 (4.8-7.8)
1/16 in (1.6 mm), DC+
Spray Transfer - 90% Ar/10% CO2 210-290 (5.3-7.4) 25-28 325-430 10.7-14.8 (4.8-6.7)

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)
See test results disclaimer
(3)

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MIG (GMAW) WIRE

1CRMO
Low Alloy Steel • AWS ER80S-G

KEY FEATURES CONFORMANCES

• Modified ER80S-B2 wire optimized for GMAW AWS 5.28: ER80S-G
• Developed for 1 1/4 Cr-1/2Mo steels BS EN ISO 21952-A CrMo1Si
• Designed for prolonged elevated service temperature
up to 550°C TYPICAL APPLICATIONS
• Superior feedability • Steam Generating Power Plant
• Process Piping
WELDING POSITIONS
• Coal Liquefaction Plant
All
• NH3 Pressure Vessels
SHIELDING GAS • Offshore
75-90% Ar/Balance CO₂
Flow Rate: 30-50 CFH

DIAMETERS / PACKAGING
Diameter 15 kg (33.1 lb)
mm (in) Spool

1.2 (0.045) M1CRMO-12

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28

Yield Tensile Charpoy V-Notch
Strength(2) Strength Elongation J (ft·lbf) Hardness
MPa (ksi) MPa (ksi) % @-10°C (14°F) HV
Requirements
470 (68) min 550 (80) min 19 min Not Specified -
AWS ER80S-G
Typical Results (4)
480 (690) 590 (85) 26 >115 195

DEPOSIT COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %S %P
Requirements
0.08-0.14 0.8-1.2 0.5-0.8 0.02 max 0.02 max
AWS ER80S-G
Typical Results(3) 0.1 1 0.6 0.01 0.015
%Cr %Ni %Mo %Cu
Requirements
0.9-1.3 - 0.45-.065 0.4 max
AWS ER80S-G
Typical Results(3) 1.2 <0.1 0.5 0.1

TYPICAL OPERATING PROCEDURES

Diameter
mm (in) Polarity Amperage Voltage

1.2 (0.045) DC+ 150-280A 18-26V

(1)
Typical all weld metal (2)
Measured with 0.2% offset (3)
See test results disclaimer (4)
PWHT 690°C/4h (AWS= 1h)

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MIG (GMAW) WIRE

2CRMO
Low Alloy Steel • AWS ER90S-G

KEY FEATURES CONFORMANCES

• Designed for high strength and improved hardness to AWS 5.28: ER90S-G
resist metal-to-metal wear BS EN ISO 21952-A CrMo2Si
• Developed to provide corrosion resistance to Sulphur
bearing crude oil
TYPICAL APPLICATIONS
• Superior feedability
• Steam Generating Power Plant
WELDING POSITIONS • Piping
All • Coal Liquefaction Plant
• NH3 Pressure Vessels
SHIELDING GAS
95% Argon / 5% CO₂

DIAMETERS / PACKAGING
Diameter 15 kg (33.1 lb)
mm (in) Spool

0.8 (0.035) M2CRMO-08

1.2 (0.045) M2CRMO-12

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28

Yield Tensile Charpoy V-Notch
Strength(2) Strength Elongation J (ft·lbf) Hardness
MPa (ksi) MPa (ksi) % @-10°C (14°F) HV
Requirements
540 (78) min 620 (90) min 17 min -
AWS ER90S-G -
Typical Results(3) 540 (78) 655 (95) 23 >95 220

DEPOSIT COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %S %P
Requirements
0.06-0.12 0.80-1.20 0.50-0.80 0.02 max 0.02 max
AWS ER90S-G
Typical Results(3) 0.1 1 0.6 0.01 0.015
%Cr %Ni %Mo %Cu
Requirements
AWS ER90S-G 2.30-2.70 - 0.90-1.10 0.4 max
Typical Results(3) 2.4 <0.1 1 0.15

TYPICAL OPERATING PROCEDURES

Diameter
mm (in) Polarity Amperage Voltage

1.2 (0.045) DC+ 280A 26V

(1)
Typical all weld metal (2)
Measured with 0.2% offset (3)
See test results disclaimer

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MIG (GMAW) WIRE

TECHALLOY® 4130
Low Alloy Steel

KEY FEATURES TYPICAL APPLICATIONS

• High strength, low alloy • Joining steels of similar chemical composition
• Preheat and inter-pass temperature of 400°F (204.4°C) • Overlays where moderate hardness is required
is required

WELDING POSITIONS SHIELDING GAS

All 75% Ar/ 25%CO2
98% Ar/ 2% O2

DIAMETERS / PACKAGING
MIG
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) MG4130035659

0.045 (1.1) MG4130045659
1/16 (1.6) MG4130062659

MECHANICAL PROPERTIES(4)
Yield Tensile
Strength(2) Strength Elongation
MPa (ksi) MPa (ksi) %

Typical Results(3) 900 (130) 1,000 (145) 11

WIRE COMPOSITION(1)
%C %Mn %Si %Fe %Cr %Mo %Ni %V

Typical Results(3) 0.31 0.52 0.28 Balance 0.93 0.20 - -

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process in (mm) (volts) Amperage Gas

0.035 (0.9) 26.5-31 180-250

MIG – Spray Transfer 0.045 (1.1) 28-32 300-380 98% Ar / 2% O2
1/16 (1.6) 28-32 350-400
0.035 (0.9) 22-26 150-175
MIG – Short Circuit Transfer 75% Ar / 2% CO2
0.045 (1.1) 23-26 175-215

(1)
Typical deposit composition. (2)Measured with 0.2% offset. (3)See test results disclaimer. Quenched from 1,550 F (843 C) in oil and tempered at 1,050˚F (565˚C).
(4)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

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MIG (GMAW) WIRE

SUPERARC® LA-75™
Low Alloy, Copper Coated • AWS ER80S-Ni1 & ENi1K BUY AMERICA

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with 550 MPa AWS A5.28: ER80S-Ni1
(80 ksi) tensile strength
CWB AWS A5.28: ER55S-Ni1 (ER80S-Ni1)
• High toughness at low temperatures with a nominal
ISO 14171-B: G 55A 4 M13 SN2 SUN21
1% Ni or less
ISO 14341-B: G 55A 4 M13 SN2
• MicroGuard® Ultra provides superior feeding and
arc stability
• Supports short-circuiting, globular, axial spray and TYPICAL APPLICATIONS
pulsed spray transfer
• ASTM A588 weathering steel requiring good atmospheric
• Copper coating provides superior arc-starting characteristics corrosion resistance
for long contact tip life
• NACE applications
WELDING POSITIONS
All

SHIELDING GAS
90-95% Argon / Balance CO2
95-98% Argon / Balance O2
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 44 lb (20 kg)
in (mm) Steel Spool Steel Spool

0.035 (0.9) ED031415, ED033949**

0.045 (1.1) ED031416, ED034432*
0.052 (1.3) ED036509

*Buy America Product. **Q2 Tested Product.

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)

MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -45°C (-50°F) @ -62°C (-80°F)

Requirements - AWS ER80S-Ni1

As-Welded with 98% Ar/2% O2 470 (68) min 550 (80) min 24 min Not Specified 27 (20) min Not Specified
Typical Results (3)

As-Welded with 90% Ar/10% CO2 475 (69) 580 (84) 28 119 (88) 82 (60) 35 (26)
Stress Relieved 1 hr. @ 621°C (1150° F) 450 (65) 565 (82) 32 - - 127 (93) 112 (82)
As-Welded with 98% Ar/2% O2 490 (71) 580 (84) 30 - - 172 (127) - -
Stress Relieved 1 hr. @ 621°C (1150° F) 420 (61) 540 (78) 31 - - 230 (170) 165 (122)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer.
(1)

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MIG (GMAW) WIRE

WIRE COMPOSITION – As Required per AWS A5.28

%C %Mn %Si %Ni %Cr

Requirements - AWS ER80S-Ni1 0.12 max 1.25 max 0.40-0.80 0.80-1.10 0.15 max
Typical Results(3) 0.07-0.08 0.94-1.04 0.54-0.58 0.88-0.98 ≤ 0.04
%Mo %S %P %V %Cu (Total)(4)

Requirements - AWS ER80S-Ni1 0.35 max 0.025 max 0.025 max 0.05 max 0.35 max
Typical Results(3) ≤ 0.02 0.007 - 0.010 0.005 - 0.010 < 0.01 0.16 - 0.21

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

0.035 in (0.9 mm), DC+

2.5 (100) 17 80 0.7 (1.6)
Short Circuit Transfer 9-12
3.8 (150) 18 120 1.1 (2.4)
90% Ar/ 10% C02 (3/8-1/2)
6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 12-19
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4)
15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer 12-19
3.8 (150) 20 165 1.8 (4.0)
90% Ar/ 10% C02 (1/2-3/4)
5.1 (200) 21 200 2.4 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 12-19
12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (1/2-3/4)
12.7 (500) 30 340 6.0 (13.2)

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD
(Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.

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MIG (GMAW) WIRE

SUPERARC® LA-90™
Low Alloy, Copper Coated • AWS ER80S-D2, ER90S-D2 & EA3K

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with AWS A5.28: ER80S-D2, ER90S-D2
550 - 620 MPa (80 - 90 ksi) tensile strength
CWB AWS A5.28: ER55S-D2 (ER80S-D2), ER62S-D2 (ER90S-D2)
• Contains 0.50% molybdenum for strength after stress-relief
ISO 16834-B G59A 3 C1 4M31, G62A 3 M13 4M31
• MicroGuard® Ultra provides superior feeding and arc stability
• Supports short-circuiting, globular, axial spray and pulsed
spray transfer TYPICAL APPLICATIONS
• Copper coating provides superior arc-starting characteristics • Requirements for strength after stress relieving
for long contact tip life • ASTM A182, A217, A234 and A335 high temperature
service pipe, fittings, flanges and valves
WELDING POSITIONS • ASTM A336 pressure vessel forgings

All

SHIELDING GAS
100% CO2
95-98% Argon / Balance O2
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 44 lb (20 kg) 44 lb (20 kg)
in (mm) Steel Spool Steel Spool Fiber Spool

0.035 (0.9) ED031413 EDS30775 ED029546

0.045 (1.1) ED031414 EDS30776
0.052 (1.3) EDS30777
1/16 (1.6)
Diameter 60 lb (27.2 kg) 60 lb (27.2 kg) 500 lb (227 kg)
in (mm) Coil Fiber Spool Accu-Trak® Drum

0.035 (0.9) EDS01372

0.045 (1.1) EDS01380 ED001378
0.052 (1.3) ED026627
1/16 (1.6) ED013999
Diameter 500 lb (227 kg) 1000 lb (454 kg) 1000 lb (454 kg) 1000 lb (454 kg)
in (mm) Accu-Pak® Box Accu-Trak® Drum Accu-Pak® Box Infinity-Pak®

0.035 (0.9) EDS29590

0.045 (1.1) EDO32919 ED029591 ED034436
0.052 (1.3) ED032920 EDS29592 ED034955
1/16 (1.6)

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MIG (GMAW) WIRE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS ER80S-D2

As-Welded with 100% CO2 470 (68) min 550 (80) min 17 min 27 (20) min Not Specified
AWS ER90S-D2
As-Welded with 95-99% Ar/Balance O2 540 (78) min 620 (90) min 17 min 27 (20) min Not Specified
Typical Results(3)
As-Welded with 100% CO2 560 (81) 655 (95) 23 36 (26) - -
As-Welded with 95% Ar/5% O2 650 (94) 730 (106) 25 125 (92) - -
As-Welded with 75% Ar/25% CO2 620 (90) 705 (102) 26 124 (91) 122 (90)

WIRE COMPOSITION – As Required per AWS A5.28

%C %Mn %Si %Ni

Requirements - AWS ER80S-D2, ER90S-D2 0.07-0.12 1.60-2.10 0.50-0.80 0.15 max

Typical Results(3) 0.09-0.11 1.63-1.74 0.56-0.64 ≤ 0.04
%Mo %S %P %Cu (Total)(4)

Requirements - AWS ER80S-D2, ER90S-D2 0.40-0.60 0.025 max 0.025 max 0.50 max
Typical Results(3) 0.43-0.46 ≤ 0.010 0.007-0.016 0.16-0.22

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12
3.8 (150) 19 120 1.1 (2.4)
75% Ar/25% CO2 (6) (3/8-1/2)
6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 12-19
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4)
15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer 12-19
3.8 (150) 20 165 1.8 (4.0)
75% Ar/25% CO2 (6) (1/2-3/4)
5.1 (200) 21 200 2.5 (5.4)
8.9 (350) 27 285 4.2 (9.2)
Spray Transfer 12-19
12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (1/2-3/4)
12.7 (500) 30 340 6.0 (13.2)
0.052 in (1.3 mm), DC+
7.6 (300) 30 300 4.8 (10.6)
Spray Transfer 12-19
8.1 (320) 30 320 5.2 (11.5)
90% Ar/10% CO2 (1/2-3/4)
12.3 (485) 32 430 7.8 (17.1)
1/16 in (1.6 mm), DC+
5.3 (210) 25 325 4.8 (10.7)
Spray Transfer 12-25
6.0 (235) 27 350 5.4 (12.0)
90% Ar/10% CO2 (1/2-1)
7.4 (290) 28 430 6.7 (14.8)

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max. (5)CTWD
(Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout. (6)Procedures in these areas are procedures for short circuiting mode using 75% Argon, 25% CO2. NOTE: For 100% CO2 procedures, add 1
to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.

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MIG (GMAW) WIRE

SUPERARC® LA-100™
Low Alloy, Copper Coated • AWS ER100S-G, ER110S-G & EM2

KEY FEATURES CONFORMANCES

• Capable of producing welds with 690 MPa (100 ksi) AWS A5.28: ER100S-G, ER110S-G
tensile strength
ABS - Part 2: 4YQ550SA
• Excellent for welding quenched and tempered steels and
CWB AWS A5.28: ER69S-G (ER100S-G)
HY-80 base materials
ISO 16834-A: T 69 5 M21 Mn3Ni1,5Mo
• Supports short-circuiting, globular, axial spray and pulsed
spray transfer ISO 26304-A: SZ
• Copper coating provides superior arc-starting characteristics
for long contact tip life
TYPICAL APPLICATIONS
WELDING POSITIONS
• HY-80 base material
All
• ASTM A514, A543, A724 and A782 quenched and
tempered plate
SHIELDING GAS
• Various heat input conditions
75-95% Argon / Balance CO2
95-98% Argon / Balance O2 • Military low alloy applications
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 44 lb (20 kg) 60 lb (27.2 kg) 500 lb (227 kg) 500 lb (227 kg)
in (mm) Steel Spool Steel Spool Coil Accu-Trak® Drum Accu-Pak® Box
0.035 (0.9) EDS30778 ED031445
0.045 (1.1) ED031417 EDS30779 EDS01162 ED036608
1/16 (1.6) ED010996

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -51°C (-60°F)

Requirements - AWS ER100S-G

As-Welded - Gas Not Specified Not Specified 690 (100) min Not Specified Not Specified Not Specified
AWS ER110S-G
As-Welded - Gas Not Specified Not Specified 760 (110) min Not Specified Not Specified Not Specified
MIL-100S-1 per MIL-E-23765/2C, 2D, 2E
& T9074-BC-G1B-010/0200
As-Welded with 98% Ar /2% O2 565-825 (82-120) Not Specified 16 min. 81 (60) min 47 (35) min
Typical Results(3)
As-Welded at 30 kJ/in with 95% Ar/5% CO2 750 (109) 790 (115) 22 164 (121) 138 (102)
As-Welded at 45 kJ/in with 98% Ar/2% O2 730 (106) 780 (114) 20 - - 118 (87)
Pulse
As-Welded at 110 kJ/in with 95% Ar/5% CO2 580 (84) 745 (108) 25 138 (102) 70 (52)
CV
As-Welded at 110 kJ/in with 95% Ar/5% CO2 620 (90) 740 (107) 25 170 (125) 106 (78)
As-Welded at 45 kJ/in with 95% Ar/5% CO2 682 (99) 765 (111) 20 - - 117 (86)

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)
See test results disclaimer
(3)

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MIG (GMAW) WIRE

WIRE COMPOSITION – As Required per AWS A5.28

%C %Mn %Si %Ni %Mo

Requirements - AWS ER100S-G, ER110S-G - - - (A) (A)

Typical Results(3) 0.05-0.06 1.63-1.69 0.46-0.50 1.88-1.96 0.43-0.45
%Cr %S %P %V

Requirements - AWS ER100S-G, ER110S-G (A) - - -

Typical Results (3)
0.04-0.06 0.002-0.005 0.005-0.009 ≤ 0.01
%Al %Ti %Zr %Cu

Requirements - AWS ER100S-G, ER110S-G - - - -

Typical Results (3)
≤ 0.01 0.03-0.04 ≤ 0.01 0.11-0.14

(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12
3.8 (150) 19 120 1.1 (2.4)
75% Ar/25% CO2 (3/8-1/2)
6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 9-12
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (3/8-1/2)
15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
12-19 5.1 (200) 19-21 130 2.4 (5.4)
Pulsed Spray Transfer(5)
(1/2-3/4) 6.4 (250) 20-23 140 3.0 (6.7)
Spray Transfer 8.9 (350) 27 285 4.2 (9.2)
12-19
98% Ar/2% O2 12.1 (475) 30 335 5.7 (12.5)
(1/2-3/4)
95% Ar/5% CO2 12.7 (500) 30 340 6.0 (13.2)
1/16 in (1.6 mm), DC+
Spray Transfer 5.3 (210) 25 325 4.8 (10.7)
12-25 (1/2-1)
98% Ar/2% O2 6.0 (235) 27 350 5.4 (12.0)
12-25 (1/2-1)
95% Ar/5% CO2 7.4 (290) 28 430 6.7 (14.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in this area are for pulse MIG mode for welding in the vertical up and overhead welding positions. Actual results are dependent on joint, material thickness, as well as wave shape and pulse frequency.
(5)

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BATCH | MIG (GMAW) WIRE

SUPERARC® AK-10®
Low Alloy, Copper Coated • AWS ER100S-G

KEY FEATURES CONFORMANCES

• Capable of producing welds with 690 MPa (100 ksi) AWS A5.28: ER100S-G
tensile strength
ASME Section IX: A-No. 10
• Suitable for use where consumables with less than 1% Ni
are required
• Batch Managed Inventory
• MicroGuard® Ultra provides superior feeding and arc stability TYPICAL APPLICATIONS
• Q2 Lot - Certificates showing actual wire chemistry
®
• NACE applications
available online
• Oil tools
• Copper coating provides superior arc-starting characteristics
• Riser systems
for long contact tip life
• High-strength pipe

WELDING POSITIONS
All TYPICAL BASE METALS
HY-80 or HY-100 per MIL-S-16216, A514 Grade B or P,
AISI 4130 or 8620, API X-70 or X-80
SHIELDING GAS
100% CO2
75-95% Argon / Balance CO2
95-98% Argon / Balance O2
Flow rate: 30-50CFH

DIAMETERS / PACKAGING
Diameters 33 lb (15kg) 500 lb (227kg)
®
in (mm) Steel Spool Accu-Trak Drum

0.035 (0.9) ED034894 ED034896

0.045 (1.1) ED034895 ED034897

WIRE COMPOSITION – As Required per AWS A5.28

%C %Mn %Si %Ni %Mo %Cr

Requirements - AWS A5.28: ER100S-G – – – (A) (A) (A)

Typical Results 0.10 1.55 0.57 0.88 0.47 0.28
%S %P %V %Al %Cu

Requirements - AWS A5.28: ER100S-G – – – – –

Typical Results < 0.005 0.01 < 0.003 0.003 0.12

(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo. Typical all weld metal.
(1)

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BATCH | MIG (GMAW) WIRE

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft·lbf)
MPa (ksi) MPa (ksi) (%) -40°C (40°F) -51°C (60°F)

Requirements
AWS A5.28: ER100S-G Not Specified 690 (100) min Not Specified Not Specified Not Specified
As-Welded with 90% Ar/10% CO2

Typical Results
709 (103) 802 (116) 21 86 (64) 85 (63)
As-Welded with 90% Ar/10% CO2

Stress Relieved 1 hr. @ 621°C (1150°F)

627 (91) 723 (105) 25 113 (83) 100 (73)
with 90% Ar/10% CO2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12
3.8 (150) 19 120 1.1 (2.4)
90% Ar/10% CO2 (3/8-1/2)
6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 9-12
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (3/8-1/2)
15.2 (600) 30 275 4.4 (9.6)
0.045 in (1.1 mm), DC+
12-19 5.1 (200) 19-21 130 2.4 (5.4)
Pulsed Spray Transfer(5)
(1/2-3/4) 6.4 (250) 20-23 140 3.0 (6.7)
Spray Transfer 8.9 (350) 27 285 4.2 (9.2)
12-19
98% Ar/2% O2 12.1 (475) 30 335 5.7 (12.5)
(1/2-3/4)
95% Ar/5% CO2 12.7 (500) 30 340 6.0 (13.2)
0.052 in (1.3 mm), DC+
Spray Transfer 5.3 (210) 25 325 4.8 (10.7)
12-25
98% Ar/2% O2 6.0 (235) 27 350 5.4 (12.0)
(1/2-1)
95% Ar/5% CO2 7.4 (290) 28 430 6.7 (14.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in this area are for pulse MIG mode for welding in the vertical up and overhead welding positions. Actual results are dependent on joint, material thickness, as well as wave shape and pulse frequency.
(5)

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MIG (GMAW) WIRE

SUPERGLAZE™ SiBR
Copper Alloys • AWS ERCuSi-A / ISO Cu 6560

KEY FEATURES CONFORMANCES

• Silicon Bronze is designed for MIG brazing galvanized steel AWS A5.7 ERCuSi-A
and other applications where a high quality finish is demanded ISO 24373 S Cu 6560 (CuSi3Mn1)
• High corrosion resistance
• Suitable for GMAW, laser and plasma brazing
TYPICAL APPLICATIONS
WELDING POSITIONS • Automotive components
All positions • Galvanized steel
• Dissimilar metals
SHIELDING GAS • Copper alloys with similar composition and brass
100% Argon • Car body construction
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
in (mm) Plastic Spool Gem-Pak® Box

0.035 (0.9) ED036805 ED036802

0.040 (1.0) ED036806 ED036803
0.045 (1.1) ED036807 ED036804

MECHANICAL PROPERTIES(1)
Yield Tensile
Strength(2) Strength Elongation Hardness
MPa (ksi) MPa (ksi) % HB

Requirements - AWS ERCuSi-A - - - -

Typical Results - As-Welded

(3)
182.7 (26.50) 374.0 (54.25) 58.8 89.6

WIRE COMPOSITION – As Required per ISO 24373

%Al %Mn %Si %Sn %P

Requirements - S Cu 6560 0.02 0.5-1.5 2.8-4.0 0.2 0.05

Typical Results (3)
0.002 0.65 2.97 0.005 0.0007
%Pb %Fe %Zn Other

Requirements - S Cu 6560 0.02 0.5 0.4 0.5

Typical Results(3) 0.003 0.01 0.02 -

TYPICAL OPERATING PROCEDURES(4)

Diameter Wire Feed Speed Voltage Current Argon Gas Flow
in (mm) in/min (m/min) (volts) (Amps) (CFH)
0.035 (0.9) 400-440 (10-11) 23-25 145-185
0.040 (1.0) 340-375 (8-9) 24-26 170-200 30 - 50 CFH
0.045 (1.1) 280-310 (7-8) 26-28 195-215

(1)
Typical all weld metal (2)
Measured with 0.2% offset (3)
See test results disclaimer (4)
Suggested parameters are basic guidelines that will vary according to joint design, number of passes and other aspects.

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TIG (GTAW) CUT LENGTHS

2NI
Low Alloy Steel • AWS ER80S-Ni2

KEY FEATURES CONFORMANCES

• Formulated to match the characteristics of weathering steel AWS 5.28: ER80S-Ni2
• Developed for superior fracture toughness in as-welded joints
in temperatures in the -60⁰C (-76⁰F) region
TYPICAL APPLICATIONS
WELDING POSITIONS • Storage Tanks
All • Process Plants
• Pipework
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 5 kg (11 lb)
mm (in) Tube

2.4 (3/32) T2NI-24

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28

Charpoy V-Notch
Yield Tensile
J (ft·lbf)
Strength(2) Strength Elongation Hardness
MPa (ksi) MPa (ksi) % @-60°C (-76°F) @-101°C (-150°F) HV
Requirements
AWS ER80S-Ni2 470 min 550 min 24 min 27 min - -
Typical Results(3)
As-Welded (4) 452 556 35 200 34 185

WIRE COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %S
Requirements
AWS ER80S-Ni2 0.06-0.12 0.8-1.25 0.40-0.80 0.025 max
Typical Results(3) 0.08 1 0.5 0.010
%P %Cu %Ni
Requirements
AWS ER80S-Ni2 0.025 max 0.35 max 2.0-2.75
Typical Results(3) 0.010 0.10 2.5

(1)
Typical all weld metal (2)
Measured with 0.2% offset (3)
See test results disclaimer (4)
Post Weld Heat Treated (PWHT) per AWS Specification

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TIG (GTAW) CUT LENGTHS

5CRMO
Low Alloy Steel • AWS ER80S-B6

KEY FEATURES CONFORMANCES

• Developed for 5%Cr-0.50%Mo creep resisting steels AWS 5.28: ER80S-B6
• Designed for high strength and improved corrosion BS EN ISO 21952-A CrMo5Si
resistance with hot hydrogen gas, super-heated steam,
and Sulphur crude oil
TYPICAL APPLICATIONS
WELDING POSITIONS
• Pressure Vessels
All
• Piping
• Heat Exchangers
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 5 kg (11 lb)
mm (in) Tube

2.4 (3/32) T5CRMO-24

3.2 (1/8) T5CRMO-32

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28

Charpoy V-Notch
Yield Tensile
J (ft·lbf)
Strength(2) Strength Elongation Hardness
MPa (ksi) MPa (ksi) % @20°C (68°F) HV
Requirements
AWS ER80S-B6 470 (68) min 590 (86) min 17 min - -
Typical Results(3)
As-Welded 530 (77) 640 (93) 28 240 195

WIRE COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %S %P
Requirements
AWS ER80S-B6 0.03-0.10 0.40-0.70 0.30-0.50 0.02 max 0.02 max
Typical Results(3) 0.07 0.5 0.4 0.01 0.01
%Cr %Ni %Mo %Cu %V
Requirements
AWS ER80S-B6 5.5-6.0 0.3 max 0.50-0.65 0.3 max 0.03 max
Typical Results(3) 5.7 0.1 0.55 0.2 0.02

(1)
Typical all weld metal (2)
Measured with 0.2% offset (3)
See test results disclaimer

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TIG (GTAW) CUT LENGTHS

LINCOLN® ER80S-D2
Low Alloy Steel • AWS ER80S-D2

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with 550 MPA (80 KSI) tensile AWS A5: ER80S-D2, ER90S-D2
strength
• Contains 0.50% molybdenum for strength after stress valves
• Q2 Lot® - Certificates showing actual wire chemistry TYPICAL APPLICATIONS
available online
• Requirements for strengths after stress relieving
• Ink jet printing identification on entire length of electrode
• ASTM A182, A217, A234 and A335 - High temperature
service pipe, fittings, flanges and valves
WELDING POSITIONS • ASTM A336 pressure vessel forgings
All

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034219

3/32 (2.4) ED034220
1/8 (3.2) ED034221

WIRE COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %S

Requirements - AWS ER80S-D2 0.07-0.12 1.60-2.10 0.50-0.80 0.025 max

%P %Cu (4)
%Ni %Mo

Requirements - AWS ER80S-D2 0.025 max 0.50 max 0.15 max 0.40 max

Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
(4)

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TIG (GTAW) CUT LENGTHS

LINCOLN® ER80S-NI1
Low Alloy Steel • AWS ER80S-Ni1

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with 550 MPA (80 KSI) tensile AWS A5: ER80S-Ni1
strength
• High toughness at low temperatures with a nominal
1% Ni or less
TYPICAL APPLICATIONS
• Q2 Lot® - Certificates showing actual wire chemistry
available online • ASTM A588 weathering steal requiring good atmospheric
corrosion resistance
• Ink jet printing identification on entire length of electrode
• NACE applications

WELDING POSITIONS
SHIELDING GAS
All
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034346

3/32 (2.4) ED034347
1/8 (3.2) ED034348

WIRE COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %Ni %Cr

Requirements - AWS ER80S-Ni1 0.12 max 1.25 max 0.40-0.80 0.80-1.10 0.15 max
Typical Results (3)
0.07-0.08 0.94-1.04 0.54-0.58 0.88-0.98 < 0.04
%Mo %S %P %V %Cu (Total)(4)

Requirements - AWS ER80S-Ni1 0.035 max 0.025 max 0.025 max 0.05 max 0.35 max
Typical Results(3) < 0.02 0.007-0.10 0.005-0.010 < 0.01 0.16-0.21
See test results disclaimer
(3)
Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
(4)

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TIG (GTAW) CUT LENGTHS | BATCH

LINCOLN® LA-84
Low Alloy Steel • AWS ER90S-G

KEY FEATURES CONFORMANCES

• A nickel-bearing electrode with 0.5% molybdenum AWS A5.28: ER90S-G
• Available as Batch Managed Inventory
• Can be used for higher strength weldments where
impact properties exceeding 27 J (20 ft•lbf)
TYPICAL APPLICATIONS
at -62°C (-80°F) are required • Low temperature toughness requirements
• Suitable for use where consumables with less than • NACE
1% Ni are required
• Ink jet printing indentification on entire length of electrode
SHIELDING GAS
100% Argon
WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034349

3/32 (2.4) ED034350
1/8 (3.2) ED034351

WIRE COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %S %P %Ni %Mo %Cu

Requirements -
0.10-0.18 1.75-2.20 0.2 0.010-0.020 0.010-0.020 0.80-1.0 0.45-0.60 0.05-0.15
AWS ER90S-G

Typical all weld metal.

(1)

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TIG (GTAW) CUT LENGTHS

TECHALLOY® 4130
Low Alloy Steel

KEY FEATURES TYPICAL APPLICATIONS

• High strength, low alloy • Joining steels of similar chemical composition
• Preheat and inter-pass temperature of 400°F (204.4°C) • Overlays where moderate hardness is required
is required

WELDING POSITIONS SHIELDING GAS

All 100% Argon

DIAMETERS / PACKAGING
Diameter TIG
in (mm) 50 lb (22.7 kg) Master Carton

1/16 (1.6) TG4130062628

3/32 (2.4) TG4130093628
1/8 (3.2) TG4130125628

MECHANICAL PROPERTIES(4)
Yield Tensile
Strength(2) Strength Elongation
MPa (ksi) MPa (ksi) %

Typical Results(3) 900 (130) 1,000 (145) 11

WIRE COMPOSITION(1)
%C %Mn %Si %Fe %Cr %Mo %Ni %V

Typical Results(3) 0.31 0.52 0.28 Balance 0.93 0.20 - -

(1)
Typical deposit composition. (2)Measured with 0.2% offset. (3)See test results disclaimer. Quenched from 1,550 F (843 C) in oil and tempered at 1,050˚F (565˚C).
(4)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

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BATCH | TIG (GTAW) CUT LENGTHS

LINCOLN® AK-10®
Low Alloy Steel • AWS ER100S-G

KEY FEATURES CONFORMANCES

• Capable of producing welds with 690 MPa AWS A5.28: ER100S-G
(100 ksi) tensile strength
• Suitable for use where consumables with less
than1% Ni are required
TYPICAL APPLICATIONS
• Batch Managed Inventory
• NACE applications • Riser systems
• Q2 Lot® - Certificates showing actual wire chemistry available
online • Oil tools • High-strength pipe

• Ink jet printing identification on entire length of electrode

TYPICAL BASE METALS
WELDING POSITIONS HY-80 or HY-100 per MIL-S-16216, A514 Grade B or P, AISI 4130 or 8620, API
All X-70 or X-80

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameters 10 lb. (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034898

3/32 (2.4) ED034899
1/8 (3.2) ED034900

WIRE COMPOSITION(1) - As Required per AWS A5.28

%C %Mn %Si %Ni %Mo %Cr

Requirements - AWS ER100S-G – – – (A) (A) (A)

Typical Results (3)
0.10 1.55 0.57 0.88 0.48 0.27
%S %P %V %Al %Cu

Requirements - AWS ER100S-G – – – – –

Typical Results(3) < 0.005 0.01 < 0.003 0.004 0.09

(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo. (3)See test results disclaimer

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TIG (GTAW) CUT LENGTHS

LINCOLN® ER70S-2
Mild Steel, Copper Coated • AWS ER70S-2

KEY FEATURES CONFORMANCES

• Contains zirconium, titanium, and aluminum in addition to AWS A5: ER70S-2
silicon and manganese
CWB/CSA: ER70S-2
• Produces x-ray quality welds over most surface conditions
ISO: W 49 2
• Recommended for TIG welding on all grades of steel
• Ink jet printing identification on entire length of electrode TYPICAL APPLICATIONS
• Q2 Lot® - Certificates showing actual wire chemistry • Repairs on a variety of mild and low alloy steel
available online
• Small diameter pipe and tubing
• Sheet metal applications
WELDING POSITIONS
• Root pass pipe welding
All

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 5 lb (2.3 kg) Plastic Tube 10 lb (4.5 kg) Plastic Tube 50 lb (22.7 kg)
in (mm) Carton 20 lb (9.1 kg) Master Carton 30 lb (13.6 kg) Master Carton Carton

1/16 (1.6) ED033952* ED034325 ED034328 ED034331

3/32 (2.4) ED033953* ED034326 ED034329 ED034332
1/8 (3.2) ED033954* ED034327 ED034330 ED034333
5/32 (4.0) ED034810

* Nuclear Tested Product

WIRE COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %S %Si %P %Cu %Cr

Requirements - AWS ER70S-2 0.07 max 0.90-1.40 0.035 max 0.40-0.70 0.0025 max 0.50 max (1)
Typical Results (2)
0.04 1.08 0.005 0.55 0.0003 0.20 0.08
%Ni %Mo %V %Al %Ti %Zr

Requirements - AWS ER70S-2 (1) (1) (1) 0.05-0.15 0.05-0.15 0.02-0.12

Typical Results (2)
0.08 0.08 < 0.002 0.08 0.10 0.07

Total 0.50% maximum, combined.

(1)
See test results disclaimer
(2)

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TIG (GTAW) CUT LENGTHS

LINCOLN® ER70S-6
Mild Steel, Copper Coated • AWS ER70S-6

KEY FEATURES CONFORMANCES

• High levels of manganese and silicon deoxidizers tolerate AWS A5: ER70S-6
medium to heavy mill scale surfaces
CWB/CSA: B-G 49A 3 C1 S6
• More puddle fluidity than ER70S-2
ISO: W 49 6
• Excellent wetting action
• Ink jet printing identification on entire length of electrode TYPICAL APPLICATIONS
• Q2 Lot - Certificates showing actual wire chemistry
®
• Repairs on a variety of mild and low alloy steel
available online
• Small diameter pipe and tubing
• Sheet metal applications
WELDING POSITIONS
• Root pass pipe welding
All

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 5 lb (2.3 kg) Plastic Tube 10 lb (4.5 kg) Plastic Tube 50 lb (22.7 kg)
in (mm) 20 lb (9.1 kg) Master Carton 30 lb (13.6 kg) Master Carton Carton

1/16 (1.6) ED034334 ED034337 ED034340

3/32 (2.4) ED034335 ED034338 ED034341
1/8 (3.2) ED034336 ED034339 ED034342
5/32 (4.0) ED034781

WIRE COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %S %Si %P

Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.035 max 0.80-1.15 0.025 max
Typical Results (2)
0.09 <1.60 0.007 0.90 0.007
%Cu %Cr %Ni %Mo %V

Requirements - AWS ER70S-6 0.50 max (1) (1) (1) (1)

Typical Results (2)
0.20 0.05 0.05 0.05 0.05
Total 0.50% maximum, combined.
(1)
See test results disclaimer
(2)

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CONSUMABLES

NOTES

B-41 | www.lincolnelectric.com
 CONSUMABLES

METAL-CORED
 Structural Welding Code
Seismic Supplement

METAL-CORED WIRE

METALSHIELD® MC-70 XLS™

Mild Steel • AWS E70C-6M-H4

KEY FEATURES CONFORMANCES

• Minimal silicon islands for an exceptionally clean weld surface AWS A5.18: E70C-6M-H4
• Minimal post weld clean up CWB/CSA: E491T15-M21A4-CS1-H4,
E491T15-M20A4-CS1-H4 (E491C-6MJ-H4)
• Best-in-class edge wetting for excellent bead appearance
CSA W48: E491T15-GA4-CS1-H4 (E491C-6MJ-H4)
• Smooth, stable arc characteristics with low spatter levels
AWS D1.8: E70 HHI -20, E70 LHI -20
• Tolerates welding over mill scale and rust
• Low H4 diffusible hydrogen levels
• High deposition rates and fast travel speeds
TYPICAL APPLICATIONS
• Robotics/Hard Automation • Pressure Vessels
WELDING POSITIONS • Structural Fabrication • Agriculture
Flat & Horizontal (CV processes) • Heavy Fabrication
Out of Position (Pulse waveforms)

SHIELDING GAS
75-92% Argon / Balance CO2
Flow rate: 40-60 CFH

DIAMETERS / PACKAGING

Diameter 33 lb (15 kg) 50 lb (22.7 kg) 750 lb (340 kg)

in (mm) Steel Spool Fiber Spool Accu-Trak® Drum

0.045 (1.1) ED037105 ED037416 ED037281

0.052 (1.3) ED037106 ED037417 ED037282
1/16 (1.6) ED037107 ED037418 ED037283

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F)

Requirements
AWS A5.18: E70C-6M-H4 480 (70) min
400 (58) min 22 min 27 (20) min
AWS A5.36: E70T15-M20A4-CS1-H4, E70T15- 490-660 (70-95)
M21A4-CS1-H4
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 450-510 (65-75) 510-590 (75-85) 26-30 40-75 (30-55)
As-Welded with 90% Argon / 10% CO2 450-550 (65-80) 550-620 (80-90) 26-30 60-105 (45-75)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer.
(1)

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METAL-CORED WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Cu

Requirements
AWS A5.18: E70C-6M-H4 0.03 max. 0.03 max.
0.12 max. 1.75 max. 0.90 max. 0.50 max.
AWS A5.36: E70T15-M20A4-S1-H4, E70T15- 0.030 max. 0.030 max.
M21A4-CS1-H4
Typical Performance(3)
As-Welded with 75% Ar / 25% CO2 1.25-1.55 0.55-0.80
0.04-0.07 1.25-1.60 0.60-0.85 0.010-0.020 0.005-0.010 0.01-0.05
As-Welded with 90% Ar / 10% CO2
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit)

Requirements
AWS A5.18: E70C-6M-H4 4.0 max.
0.50 max. 0.20 max. 0.30 max. 0.08 max.
AWS A5.36: E70T15-M20A4-S1-H4, E70T15- 4 max.
M21A4-CS1-H4
Typical Performance(3)
As-Welded with 75% Ar / 25% CO2
0.30-0.40 0.01-0.03 0.01-0.02 0.01-0.02 2-4
As-Welded with 90% Ar / 10% CO2

TYPICAL OPERATING PROCEDURES

Approx. Current
Diameter, Polarity CTWD(4) Wire Feed Speed Voltage(5) (amps) Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) kg/hr (lb/hr) kg/hr (lb/hr) (%)

5.1 (200) 21-23 155 2.3 (5.0) 2.1 (4.6) 92

6.4 (250) 22-24 185 2.8 (6.2) 2.6 (5.8) 94
7.6 (300) 22-26 220 3.5 (7.7) 3.2 (7.0) 91
8.9 (350) 22-27 245 4.0 (8.9) 3.7 (8.2) 93
10.2 (400) 23-27 260 4.6 (10.1) 4.3 (9.4) 93
0.045 in (1.1 mm), DC+ 19-25 11.4 (450) 23-28 280 5.2 (11.4) 4.9 (10.7) 94
90% Argon / 10% CO2 (3/4-1) 12.7 (500) 23-29 305 5.7 (12.6) 5.5 (12.2) 97
14.0 (550) 24-29 315 6.3 (13.9) 6.2 (13.6) 98
15.2 (600) 25-30 325 6.8 (15.1) 6.7 (14.8) 98
16.5 (650) 26-30 355 7.5 (16.5) 7.4 (16.3) 98
17.8 (700) 26-30 360 8.0 (17.7) 7.9 (17.5) 99
5.1 (200) 22-24 210 3.1 (6.8) 2.9 (6.3) 94
6.4 (250) 22-26 260 3.9 (8.5) 3.5 (7.8) 92
7.6 (300) 22-27 290 4.6 (10.2) 4.3 (9.5) 94
0.052 in (1.3 mm), DC+ 19-25 8.9 (350) 23-28 315 5.4 (11.9) 5.2 (11.4) 97
90% Argon / 10% CO2 (3/4-1) 10.2 (400) 24-28 350 6.2 (13.6) 6.1 (13.4) 97
11.4 (450) 25-28 370 6.9 (15.3) 6.8 (15.1) 99
12.7 (500) 27-29 390 7.7 (17.0) 7.6 (16.8) 99
14.0 (550) 27-30 420 8.4 (18.6) 8.3 (18.3) 99
3.8 (150) 22-24 230 3.2 (7.0) 2.8 (6.2) 89
5.1 (200) 22-25 280 4.3 (9.4) 3.9 (8.7) 93
1/16 in (1.6 mm), DC+ 25-32 6.4 (250) 23-27 310 5.3 (11.6) 5.0 (11.0) 94
90% Argon / 10% CO2 (1-1 1/4) 7.6 (300) 24-28 370 6.3 (13.9) 6.3 (13.8) 99
8.9 (350) 26-30 400 7.4 (16.3) 7.2 (15.9) 98
10.2 (400) 26-30 450 8.3 (18.4) 8.3 (18.4) 99
11.4 (450) 27-31 480 9.5 (21.0) 9.3 (20.6) 98

To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. (5)For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts.
(4)

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METAL-CORED WIRE

METALSHIELD® MC-6®
Mild Steel • AWS E70C-6M H4

KEY FEATURES CONFORMANCES

• Excellent performance in fast follow, high travel speed AWS A5.18: E70C-6M-H4
applications
CWB: E491T15-M21A4-CS1-H4 (E491C-6MJ-H4)
• Optimal wetting action, even at low voltages E491T15-M12A4-CS1-H4 (E491C-6MJ-H4)
• H4 diffusible hydrogen level CSA W48: E491T15-GA4-CS1-H4 (E491C-6MJ-H4),
E491T15-M22A4-CS1-H4 (E491C-6MJ-H4)
• Use with Rapid-Arc Waveform Control Technology
® ®

for increased travel speeds ISO: T49 4 T15-1 M A H5

• Deoxidizing arc action minimizes pre-weld work

TYPICAL APPLICATIONS
WELDING POSITIONS • Robotics/Hard automation
All • Automotive
• Structural fabrication
SHIELDING GAS
• Process piping and pressure vessels
75-95% Argon / Balance CO2
• General fabrication
Flow Rate: 40-60 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 50 lb (22.7 kg) 60 lb (27.2 kg) 500 lb (227 kg)
in (mm) Steel Spool Fiber Spool Coil Accu-Trak® Drum

0.045 (1.1) ED030392 ED030554 ED030549 ED031011

0.052 (1.3) ED030393 ED030556 ED030550 ED030946
1/16 (1.6) ED030394 ED030555 ED030577 ED030947

MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.36

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS A5.18: E70C-6M-H4 480 (70) min

400 (58) min 22 min 27 (20) min Not Specified
490-660 (70-95)
Typical Results(3)
As-Welded with 75% Argon / 25% CO2(4) 450-510 (65-75) 510-590 (75-85) 24-28 81-122 (60-90) 47-75 (35-55)
As-Welded with 90% Argon / 10% CO2 480-550 (70-80) 550-620 (80-90) 24-28 75-102 (55-75) 61-81 (45-60)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing.
(1)

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METAL-CORED WIRE

DEPOSIT COMPOSITION(1) – As Required per AWS A5.18/A5.36

%Ni
%C %Mn %Si %S %P %Cu

Requirements - AWS A5.18: E70C-6M-H4 0.03 max 0.03 max 0.50 max
0.12 max 1.75 max 0.90 max 0.50 max
0.030 max 0.030 max 0.035 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2(4) 0.03-0.05 1.25-1.60 0.40-0.60 0.01-0.02 0.01-0.02 0.01-0.05 0.02-0.05
As-Welded with 90% Argon / 10% CO2 0.03-0.05 1.25-1.70 0.40-0.70 0.01-0.02 0.01-0.02 0.01-0.05 0.02-0.05

%Ni + %Cr Diffusible Hydrogen

%Cr %Mo %V %B + %Mo + %V (mL/100g weld deposit)

Requirements - AWS A5.18: E70C-6M-H4 4.0 max

0.20 max 0.30 max 0.08 max Not Specified 0.50 max
AWS A5.36: E70T15-M20A4-CS1-H4 4 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2(4) 0.01-0.04 0.01-0.02 0.01-0.02 0.004-0.005 0.05-0.10 2-4
As-Welded with 90% Argon / 10% CO2 0.01-0.04 0.01-0.02 0.01-0.02 0.004-0.005 0.05-0.10

TYPICAL OPERATING PROCEDURES

Approx. Current
Diameter, Polarity CTWD(5) Wire Feed Speed Voltage(6) (amps) Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) kg/hr (lb/hr) kg/hr (lb/hr) (%)

5.1 (200) 21-23 170 2.5 (5.6) 2.3 (5.2) 92

6.4 (250) 22-25 190 2.9 (6.4) 2.7 (6.1) 95
7.6 (300) 22-26 210 3.5 (7.8) 3.2 (7.1) 92
0.045 in (1.1 mm), DC+ 19-25 8.9 (350) 22-27 245 4.1 (9.1) 3.9 (8.7) 95
90% Argon / 10% CO2 (3/4-1) 10.2 (400) 23-27 265 4.6 (10.2) 4.5 (9.9) 97
12.7 (500) 23-28 300 5.7 (12.6) 5.6 (12.4) 98
15.2 (600) 25-29 335 7.0 (15.4) 6.9 (15.3) 99
17.8 (700) 26-30 370 8.1 (17.8) 7.9 (17.5) 98
5.1 (200) 22-24 220 3.2 (7.0) 2.9 (6.4) 92
6.4 (250) 22-26 260 4.0 (8.7) 3.8 (8.3) 95
7.6 (300) 22-27 300 4.9 (10.7) 4.7 (10.3) 96
0.052 in (1.3 mm), DC+ 19-25
8.9 (350) 23-27 335 5.6 (12.3) 5.5 (12.0) 98
90% Argon / 10% CO2 (3/4-1)
10.2 (400) 24-28 360 6.3 (13.9) 6.3 (13.8) 99
12.7 (500) 27-30 410 7.9 (17.4) 7.8 (17.3) 99
15.2 (600) 27-31 455 9.5 (21.1) 9.4 (20.8) 99
2.5 (100) 21-24 175 2.1 (4.7) 2.0 (4.4) 93
3.8 (150) 22-25 235 3.2 (7.1) 2.9 (6.4) 90
5.1 (200) 22-26 290 4.3 (9.5) 4.0 (8.9) 94
1/16 in (1.6 mm), DC+ 25-32
6.4 (250) 22-28 345 5.4 (11.9) 5.2 (11.4) 96
90% Argon / 10% CO2 (1-1 1/4)
7.6 (300) 23-29 360 6.4 (14.2) 6.3 (13.9) 98
10.2 (400) 26-31 425 8.5 (18.7) 8.4 (18.5) 99
12.7 (500) 27-32 485 10.8 (23.8) 10.7 (23.5) 99

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing.
(1)

To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. (6)For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts.
(5)

www.lincolnelectric.com | C- 4
METAL-CORED WIRE

METALSHIELD® MC-710XL®
Mild Steel • AWS E70C-6M H8

KEY FEATURES CONFORMANCES

• High column strength for excellent feedability AWS A5: E70C-6M-H8, E70C-G-H8,
E70T15-M20A2-CS1-H8,
• Tolerates moderate amounts of surface
E70T15-M21A2-CS1-H8
contaminants
CWB/CSA: E491C-6M-H8, E491T15-M20A3-CS1-H8, E491T15-
M21A3-CS1-H8
WELDING POSITIONS
TYPICAL APPLICATIONS
All
• Automotive
• Structural fabrication
SHIELDING GAS
• General fabrication
75-95% Argon / Balance CO2
Flow Rate: 40-60 CFH • Applications where long conduit lengths or critical
feeding is necessary

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 60 lb (27.2 kg) 600 lb (272 kg)
in (mm) Steel Spool Coil Accu-Trak® Drum
0.045 (1.1) ED030592 ED028526
0.052 (1.3) ED028527
1/16 (1.6) ED028528 ED028450

MECHANICAL PROPERTIES(1) – As Required per AWS A5.18/A5.36

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS A5.18: E70C-6M-H8 480 (70) min

400 (58) min 22 min 27 (20) min
AWS A5.36: E70T15-M20A2-CS1-H8 490-660 (70-95)
Typical Results(3)
As-Welded with 75% Argon / 25% CO2(4) 450-510 (65-75) 510-590 (75-85) 24-28 54-149 (40-110)
As-Welded with with 90% Argon / 10% CO2 480-550 (70-80) 550-620 (80-90) 24-28 54-149 (40-110)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing.
(1)

C-5 | www.lincolnelectric.com
METAL-CORED WIRE

DEPOSIT COMPOSITION(1) – As Required per AWS A5.18/A5.36

%C %Mn %Si %S

Requirements - AWS A5.18: E70C-6M-H8 0.03 max

0.12 max 1.75 max 0.90 max
AWS A5.36: E70T15-M20A2-CS1-H8 0.030 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2(4) 0.02-0.05 1.20-1.65 0.50-0.75 0.01-0.02
As-Welded with 90% Argon / 10% CO2 0.02-0.05 1.40-1.85 0.50-0.90 0.01-0.02
%P %Cu %Ni %Cr
Requirements - AWS A5.18: E70C-6M-H8 0.03 max 0.50 max
0.50 max 0.20 max
AWS A5.36: E70T15-M20A2-CS1-H8 0.030 max 0.035 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2(4) 0.01-0.02 0.01-0.05 0.02-0.04 0.01-0.04
As-Welded with 90% Argon / 10% CO2 0.01-0.02 0.01-0.05 0.02-0.05 0.01-0.04
%Ni + %C Diffusible Hydrogen
%Mo %V + %Mo + %V (mL/100g weld deposit)
Requirements - AWS A5.18: E70C-6M-H8 8.0 max
0.30 max 0.08 max 0.50 max
AWS A5.36: E70T15-M20A2-CS1-H8 8 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2(4) 0.01-0.02 0.01-0.02 0.05-0.10 6-8
As-Welded with 90% Argon / 10% CO2 0.01-0.02 0.01-0.02 0.05-0.10

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(5) Wire Feed Speed Voltage(6) Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) (volts) (amps) (%)
m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)

5.1 (200) 24-25 165 2.3 (5.1) 2.2 (4.8) 94

6.4 (250) 25-26 200 2.9 (6.4) 2.8 (6.1) 95
0.045 in (1.1 mm), DC+ 19-25 8.9 (350) 28-29 230 4.1 (9.0) 3.9 (8.6) 95
90% Argon / 10% CO2 (3/4-1) 11.4 (450) 30-31 310 5.2 (11.5) 5.0 (11.1) 96
14.0 (550) 32-33 355 6.4 (14.1) 6.2 (13.7) 97
16.5 (650) 35-36 385 7.6 (16.7) 7.4 (16.2) 97
4.4 (175) 23-25 195 2.7 (6.0) 2.5 (5.5) 92
6.4 (250) 25-27 260 3.9 (8.6) 3.6 (8.0) 93
0.052 in (1.3 mm), DC+ 25-32
8.9 (350) 28-30 330 5.4 (11.9) 5.1 (11.2) 94
90% Argon / 10% CO2 (1-1 1/4)
11.4 (450) 31-33 390 7.0 (15.4) 6.6 (14.5) 94
14.0 (550) 34-36 430 8.5 (18.8) 8.1 (17.8) 95
3.8 (150) 24-26 235 3.1 (6.9) 2.9 (6.5) 94
1/16 in (1.6 mm), DC+ 25-32 6.4 (250) 28-30 330 5.2 (11.4) 4.9 (10.8) 95
90% Argon / 10% CO2 (1-1 1/4) 8.9 (350) 33-35 410 7.4 (16.3) 7.0 (15.5) 95
11.4 (450) 35-37 460 9.4 (20.7) 9.0 (19.8) 96

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Required gas mixture 75-80% Argon/Balance CO2 for AWS testing.
(1)

To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD. (6)For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts.
(5)

www.lincolnelectric.com | C- 6
METAL-CORED WIRE

METALSHIELD® Z®
Mild Steel • AWS E70C-GS

KEY FEATURES CONFORMANCES

• Designed to enhance productivity and quality of single AWS A5: E70C-GS
pass lap and fillet welds on galvanized and other zinc
ISO: T3T Z Z M M20 3, T49 Z TG-0 M20 S A-G
coated steels (galvannealed)
• Capable of travel speeds exceeding 55 inches per minute
with zero external porosity and less than 1% internal porosity TYPICAL APPLICATIONS
• Developed for optimal performance with Rapid Z® Waveform Control • Automotive
Technology®
• Coated Steels
• Reduces both external and internal weld
metal porosity inherent to welding coated steel • Robotics / Hard Automation

• Ideal for welding thin gauge material • Single Pass Welds

• Minimizes heat input into the weldment, reducing

burn-through potential and minimizing HAZ size
SHIELDING GAS
• Able to successfully bridge gaps due to poor fit-up
90% Argon / 10% CO2
• Use with DCEN polarity or customized waveforms for Flow rate: 40-50 CFH
optimal productivity and quality

WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
in (mm) Fiber Spool Accu-Trak® Drum

0.035 (0.9) ED036258 ED036259

0.040 (1.0) ED035515 ED035516

MECHANICAL PROPERTIES – As Required per AWS A5.18

Transverse Tensile Strength Longitudinal

MPa (ksi) Bend Test

Requirements - AWS A5.18: E70C-GS 480 (70) min 180° over 3/4 in Radius
Typical Results(2)
As-Welded with 90% Argon / 10% CO2 570 (83) No openings exceeding 1/8 in

Typical all weld metal. (2)See test results disclaimer.

(1)

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METAL-CORED WIRE

DEPOSIT COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %Si %S %P %B

Requirements - AWS A5.18: E70C-GS Not Specified

Typical Results (2)

As-Welded with 90% Argon / 10% CO2 0.07-0.12 1.5-2.1 0.9-1.25 0.02 max 0.015 max < 0.001

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(3) Wire Feed Speed Voltage Current Melt Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

6.4 (250) 21 129 1.7 (3.8) 1.6 (3.6) 95

0.035 in (0.9 mm), DC- 15-19
10.2 (400) 23 163 2.8 (6.1) 2.8 (6.1) 99
90% Argon / 10% CO2 (5/8-3/4)
14.0 (550) 24 191 3.8 (8.3) 3.7 (8.1) 97

2.5 (100) 19 100 1.0 (2.1) 0.9 (2.0) 95

0.040 in (1.0 mm), DC- 15-19
10.8 (425) 23 220 3.9 (8.6) 3.8 (8.3) 97
90% Argon / 10% CO2 (5/8-3/4)
14.0 (550) 26 265 5.1 (11.2) 5.0 (11.0) 98

Typical all weld metal. (2)See test results disclaimer. (3)To estimate ESO, subtract 3/16 in (4.8 mm) from CTWD.
(1)

www.lincolnelectric.com | C- 8
METAL-CORED WIRE

METALSHIELD® MC-80 XLS™

Low Alloy • AWS E80C-Ni1-H4, E80T15-M21A5-Ni1-H4

KEY FEATURES CONFORMANCES

• Minimal silicon islands for an exceptionally clean weld surface AWS A5: E80C-Ni1-H4, E80T15-M20A5-Ni1-H4, E80T15-M21A5-
Ni1-H4,
• Minimal post weld clean up
E80T15-M22A5-Ni1-H4
• Best-in-class edge wetting for excellent bead appearance
CWB/CSA: E55C-Ni1-H4 (E80C-Ni1-H4)
• Smooth, stable arc characteristics with low spatter levels
• Tolerates welding over mill scale and rust
• Low H4 diffusible hydrogen levels
TYPICAL APPLICATIONS

• Designed to accommodate applications requiring Nickel • Robotics/Hard Automation • Structural Fabrication

content of 1% max • Weathering Grades of the Ap- • Heavy Fabrication
propriate Strength ASTM A588
• Meets Requirements for NACE
& A709 Steels
WELDING POSITIONS Applications
Flat & Horizontal (CV processes)
Out of Position (Pulse waveforms) SHIELDING GAS
75-95% Argon / Balance CO2
95% Argon / Balance O2
Flow rate: 40-60 CFH

DIAMETERS / PACKAGING

Diameter 33 lb (15 kg) Plastic Spool 50 lb (22.7 kg) Fiber Spool 750 lb (340 kg)
in (mm) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag) Accu-Trak® Drum

0.045 (1.1) ED037108 ED037478 ED037284

0.052 (1.3) ED037109 ED037479 ED037285
1/16 (1.6) ED037110 ED037480 ED037286

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -46°C (-50°F)

Requirements
AWS A5.28: E80C-Ni1-H4 550 (80) min 24 min.
AWS A5.36: E80T15-M20A5-Ni1-H4, E80T15- 470 (68) min 550-690 (80-100) 19 min. 27 (20) min
M21A5-Ni1-H4,
E80T15-M22A5-Ni1-H4

Typical Results(3)
As-Welded with 90% Argon / 10% CO2 560-605 (81-88) 640-675 (93-98) 24-26 52-71 (38-52)
As-Welded with 75% Argon / 25% CO2 530-580 (77-84) 605-655 (88-95) 24-27 49-71 (36-52)
As-Welded with 95% Argon / 5% O2 540-590 (78-86) 630-660 (91-96) 24-26 50-76 (37-56)

(1)
Typical all weld metal. (2)
Measured with 0.2% offset. (3)
See test results disclaimer.

C-9 | www.lincolnelectric.com
METAL-CORED WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Cu

Requirements
AWS A5.28: E80C-Ni1-H4 1.50 max. 0.90 max. 0.025 max. 0.35 max.
0.12 max. 0.030 max.
AWS A5.36: E80T15-M20A5-Ni1-H4, 1.75 max. 0.80 max. 0.030 max. Not Specified
E80T15-M21A5-Ni1-H4, E80T15-M22A5-Ni1-H4
Typical Performance(3)
As-Welded with 90% Argon / 10% CO2 0.04-0.05 1.42-1.50 0.69-0.70 0.03-0.05
As-Welded with 75% Argon / 25% CO2 0.03-0.06 1.30-1.40 0.61-0.65 ≤ 0.015 ≤ 0.008 0.03-0.06
As-Welded with 95% Argon / 5% O2 0.04-0.05 1.36-1.43 0.64-0.69 0.03-0.05
Diffusible Hydrogen
%Ni %Cr %Mo %V %B (mL/100g weld deposit)

Requirements
AWS A5.28: E80C-Ni1-H4 Not Specified 0.30 max. 0.03 max. 4.0 max.
0.80-1.10 max. Not Specified
AWS A5.36: E80T15-M20A5-Ni1-H4, 0.15 max. 0.35 max. 0.05 max. 4 max.
E80T15-M21A5-Ni1-H4, E80T15-M22A5-Ni1-H4
Typical Performance(3)
As-Welded with 90% Argon / 10% CO2 0.83-0.92
As-Welded with 75% Argon / 25% CO2 ≤ 0.04 ≤ 0.10 ≤ 0.01 0.003-0.004 2-4
0.82-0.93
As-Welded with 95% Argon / 5% O2 0.84-0.93

TYPICAL OPERATING PROCEDURES

Approx. Current
Diameter, Polarity CTWD(4) Wire Feed Speed Voltage(5) (amps) Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) kg/hr (lb/hr) kg/hr (lb/hr) (%)

5.1 (200) 21-23 155 2.3 (5.0) 2.1 (4.6) 89

6.4 (250) 22-25 185 2.8 (6.2) 2.6 (5.8) 93
16 - 20 7.6 (300) 22-26 220 3.5 (7.7) 3.2 (7.0) 90
0.045 in (1.1 mm), DC+ (5/8 - 3/4) 8.9 (350) 22-27 245 4.0 (8.9) 3.7 (8.2) 92
90% Argon / 10% CO2 10.2 (400) 23-27 260 4.6 (10.1) 4.3 (9.4) 94
20 - 25 12.7 (500) 23-28 305 5.7 (12.6) 5.5 (12.2) 96
(3/4 - 1) 15.2 (600) 25-29 325 6.8 (15.1) 6.7 (14.8) 96
3.6 (150) 22-25 150 2.3 (5.1) 2.1 (4.7) 92
5.1 (200) 23-26 185 3.0 (6.7) 2.8 (6.2) 93
6.4 (250) 24-28 210 3.8 (8.4) 3.6 (8.0) 95
7.6 (300) 26-29 240 4.5 (9.9) 4.3 (9.5) 96
0.052 in (1.3 mm), DC+ 25 - 32
10.2 (400) 27-30 300 6.1 (13.4) 5.8 (12.8) 96
90% Argon / 10% CO2 (1 - 1 1/4)
11.4 (450) 27-30 345 6.8 (15.0) 6.7 (14.8) 99
12.7 (500) 27-31 380 7.5 (16.6) 7.5 (16.4) 99
14.0 (550) 28-31 390 8.3 (18.2) 8.2 (18.1) 99
15.2 (600) 29-32 410 9.0 (19.9) 9.0 (19.8) 99
3.8 (150) 22-25 235 3.4 (7.5) 3.0 (6.7) 89
5.1 (200) 23-26 295 4.4 (9.7) 4.2 (9.2) 95
1/16 in (1.6 mm), DC+ 25 - 32
6.4 (250) 24-28 350 5.8 (12.7) 5.4 (11.8) 93
90% Argon / 10% CO2 (1 - 1 1/4)
7.6 (300) 26-29 395 6.9 (15.2) 6.5 (14.3) 94
10.2 (400) 27-30 465 9.2 (20.2) 8.8 (19.3) 96

(3)
See test results disclaimer. (4)
To estimate ESO, subtract 1/4 in. (6.0 mm) from CTWD. (5)
For shielding gas blends of 95-99% Argon / Balance O2 , decrease voltage by 1-2 volts.

www.lincolnelectric.com | C-1 0
METAL-CORED WIRE

METALSHIELD® MC®-90
Low Alloy • AWS E90C-K3 H4

KEY FEATURES CONFORMANCES

• H4 diffusible hydrogen levels AWS A5: E90C-K3-H4, E90T15-M20A6-K3-H4, E90T15-
M21A6-K3-H4
• Low spatter and excellent arc stability
CWB/CSA: E90C-K3 H4
• Deoxidizing agents minimize pre- and post-weld clean up
ISO: T62 6 T15-0 M A-N3M2 H5
• Enhanced silicon island management
• Low temperature impact properties – Charpy V-Notch
test results capable of exceeding 40 J (30 ft•lbf) TYPICAL APPLICATIONS
@ -51°C (-60°F) • Robotics/hard automation
• Excellent bead shape and profile • HSLA steels (i.e. ASTM A678 & A710)
• Crane fabrication
WELDING POSITIONS
• Structural fabrication
All
• Heavy fabrication
• Power generation
SHIELDING GAS
75-90% Argon / Balance CO2
Flow Rate: 40-60 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
in (mm) Plastic Spool Accu-Trak® Drum

0.045 (1.1) ED033904 ED033907

0.052 (1.3) ED033905 ED033908
1/16 (1.6) ED033906 ED033909

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.36

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)
Requirements - AWS A5.28: E90C-K3-H4 620 (90) min 18 min
540 (78) min Not Specified 27 (20) min
AWS A5.36: E90T15-M20A6-K3-H4 620-760 (90-110) 17 min
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 585-685 (85-100) 655-755 (95-105) 19-27 60-93 (44-68) 36-87 (27-64)
As-Welded with 90% Argon / 10% CO2 585-725 (85-105) 655-825 (95-120) 18-25 41-100 (30-74) 27-91 (20-67)

(1)
Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer

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METAL-CORED WIRE

DEPOSIT COMPOSITION(1) – As Required per AWS A5.28/A5.36

%C %Mn %Si %S %P %Cu

Requirements - AWS A5.28: E90C-K3-H4 0.025 max 0.025 max 0.35 max
0.15 max 0.75-2.25 0.80 max
AWS A5.36: E90T15-M20A6-K3-H4 0.030 max 0.030 max Not Specified
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.04-0.08 1.00-1.51 0.20-0.35 0.01-0.02 0.01-0.02 0.02-0.06
As-Welded with 90% Argon / 10% CO2 0.04-0.08 1.10-1.65 0.20-0.35 0.01-0.02 0.01-0.02 0.03-0.07

Diffusible Hydrogen
%Ni %Cr %Mo %V %B (mL/100g weld deposit)

Requirements - AWS A5.28: E90C-K3-H4 0.50-2.50 0.03 max 4.0 max

0.15 max 0.25-0.65 Not Specified
AWS A5.36: E90T15-M20A6-K3-H4 1.25 - 2.60 0.05 max 4 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 1.50-1.90 0.01-0.10 0.30-0.45 0.01-0.02 0.003-0.004 2.5-4
As-Welded with 90% Argon / 10% CO2 1.60-1.90 0.01-0.10 0.30-0.45 0.01-0.02 0.003-0.004

TYPICAL OPERATING PROCEDURES

Wire Feed Approx.
Diameter, Polarity CTWD(5) Speed Voltage Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas(4) mm (in) (volts) (amps) (%)
m/min (in/min) kg/hr (lb/hr) kg/hr (lb/hr)
5.1 (200) 21-23 170 2.4 (5.3) 2.2 (4.7) 89
6.4 (250) 23-25 195 3.0 (6.7) 2.7 (6.0) 90
19-25 8.9 (350) 25-27 250 4.3 (9.4) 3.8 (8.4) 89
0.045 in (1.1 mm), DC+
(3/4-1) 11.4 (450) 27-29 285 5.4 (11.9) 5.2 (11.4) 96
90% Argon / 10% CO2
14.0 (550) 29-31 330 6.6 (14.5) 6.4 (14.1) 97
16.6 (650) 31-33 360 7.8 (17.3) 7.7 (16.9) 98
5.1 (200) 22-24 225 3.2 (7.1) 2.9 (6.5) 91
19 - 25 6.4 (250) 24-26 260 4.0 (8.8) 3.6 (7.9) 90
0.052 in (1.3 mm), DC+ 8.9 (350) 26-28 295 5.6 (12.4) 5.3 (11.8) 95
(3/4-1)
90% Argon / 10% CO2 11.4 (450) 28-30 345 7.2 (15.9) 7.1 (15.6) 98
14.0 (550) 30-32 400 8.7 (19.2) 8.6 (18.9) 98
5.1 (200) 23-25 260 4.4 (9.7) 4.0 (8.9) 91
25-32 6.4 (250) 26-28 300 5.5 (12.1) 5.2 (11.4) 94
1/16 in (1.6 mm), DC+
(1-1 1/4) 8.9 (350) 28-30 360 7.7 (16.9) 7.5 (16.5) 98
90% Argon / 10% CO2
11.4 (450) 30-32 420 9.9 (21.8) 9.7 (21.3) 98

Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer (4) For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts. (5) To estimate ESO, subtract 3/16 in. (4.8 mm) from CTWD. NOTE:
(1)

Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input.

www.lincolnelectric.com | C- 1 2
METAL-CORED WIRE

METALSHIELD® MC®-110
Low Alloy • AWS E110C-K4 H4

KEY FEATURES CONFORMANCES

• H4 diffusible hydrogen levels AWS A5: E110C-K4-H4, E110T15-M20A6-K4-H4, E110T15-
M21A6-K4-H4
• Low spatter and excellent arc stability
CWB/CSA: E110C-K4 H4
• Deoxidizing agents minimize pre- and post-weld clean up
ISO: T76 6 T15-0 M A-N4C1M2 H5
• Enhanced silicon island management
• Low temperature impact properties – Charpy V-Notch
test results capable of exceeding 40 J (30 ft•lbf)
@ -51°C (-60°F) TYPICAL APPLICATIONS
• Excellent bead shape and profile • Robotics/hard automation
• HSLA and quenched and tempered steels
(i.e. HY-100 and ASTM 514)
WELDING POSITIONS
• Crane fabrication
All
• Heavy Equipment
• Pressure vessels
SHIELDING GAS
75-90% Argon / Balance CO2
Flow Rate: 40-60 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
in (mm) Plastic Spool Accu-Trak® Drum

0.045 (1.1) ED033910 ED033913

0.052 (1.3) ED033911 ED033914
1/16 (1.6) ED033912 ED033915

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.36

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)
Requirements - AWS A5.28: E110C-K4-H4 760 (110) min
680 (98) min 15 min Not Specified 27 (20) min
AWS A5.36: E110T15-M20A6-K4-H4 760-900 (110-130)
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 690-795 (100-115) 760-825 (110-120) 20-24 60-88 (44-65) 45-80 (34-59)
As-Welded with 90% Argon / 10% CO2 725-825 (105-120) 790-895 (115-130) 18-23 66-95 (48-70) 59-82 (44-61)
(1)
Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer

C-13 | www.lincolnelectric.com
METAL-CORED WIRE

DEPOSIT COMPOSITION(1) – As Required per AWS A5.28/A5.36

%C %Mn %Si %S %P %Cu

Requirements - AWS A5.28: E110C-K4-H4 0.75-2.25 0.025 max 0.025 max 0.35 max
0.15 max 0.80 max
AWS A5.36: E110T15-M20A6-K4-H4 1.20 - 2.25 0.030 max 0.030 max Not Specified
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.05-0.08 1.45-1.75 0.45-0.65 0.01-0.02 0.01-0.02 0.02-0.06
As-Welded with 90% Argon / 10% CO2 0.05-0.08 1.45-1.75 0.45-0.65 0.01-0.02 0.01-0.02 0.02-0.06
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit)

Requirements - AWS A5.28: E110C-K4-H4 0.50-2.50 0.15-0.65 0.25-0.65 4.0 max

0.03 max
AWS A5.36: E110T15-M20A6-K4-H4 1.75 - 2.60 0.20 - 0.60 0.20 - 0.65 4 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 2.00-2.20 0.20-0.35 0.45-0.55 0.01-0.02 2.5-4
As-Welded with 90% Argon / 10% CO2 2.00-2.20 0.20-0.35 0.45-0.55 0.01-0.02

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas(4) mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
5.1 (200) 22-24 170 2.4 (5.3) 2.1 (4.7) 88
6.4 (250) 24-26 190 3.0 (6.7) 2.8 (6.1) 91
19-25 8.9 (350) 26-28 240 4.2 (9.2) 3.8 (8.4) 91
0.045 in (1.1 mm), DC+
(3/4-1) 11.4 (450) 28-30 290 5.4 (11.8) 5.1 (11.3) 95
90% Argon / 10% CO2
14.0 (550) 30-32 330 6.5 (14.4) 6.3 (13.9) 97
16.6 (650) 31-33 370 7.8 (17.1) 7.6 (16.7) 97
5.1 (200) 23-25 225 3.2 (7.0) 2.8 (6.2) 89
19-25 6.4 (250) 25-27 255 4.0 (8.8) 3.7 (8.1) 92
0.052 in (1.3 mm), DC+ 8.9 (350) 27-29 295 5.5 (12.2) 5.3 (11.6) 95
(3/4-1)
90% Argon / 10% CO2 11.4 (450) 29-31 350 7.2 (15.8) 7.0 (15.4) 98
14.0 (550) 31-33 400 8.7 (19.1) 8.5 (18.8) 98
5.1 (200) 24-26 270 4.4 (9.6) 3.9 (8.6) 89
25-32 6.4 (250) 26-28 320 5.4 (12.1) 5.1 (11.3) 94
1/16 in (1.6 mm), DC+
(1-1 1/4) 8.9 (350) 28-30 385 7.7 (16.9) 7.4 (16.4) 97
90% Argon / 10% CO2
11.4 (450) 30-32 465 9.8 (21.6) 9.6 (21.2) 98

Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer (4) For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts. (5) To estimate ESO, subtract 3/16 in. (4.8 mm) from CTWD. NOTE:
(1)

Consult steel manufacturer’s recommendations regarding minimum and maximum pre-heat temperature, interpass temperature, and heat input.

www.lincolnelectric.com | C-1 4
METAL-CORED WIRE

METALSHIELD® MC®-120
Low Alloy • AWS E120C-K4-H4, E120T15-M20A6-K4-H4

KEY FEATURES CONFORMANCES

• H4 diffusible hydrogen levels AWS A5: E120C-K4-H4, E120T15-M20A6-K4-H4
• Low spatter and excellent arc stability
• Deoxidizing agents minimize pre- and post-weld clean up
• Enhanced silicon island management
TYPICAL APPLICATIONS
• Low temperature impact properties – Charpy V-Notch
test results capable of exceeding 27 J (20 ft•lbf) • Robotics/hard automation
@ -51°C (-60°F)
• HSLA and quenched and tempered steels
• Excellent bead shape and profile (i.e. HY-100 and ASTM A514)
• Crane fabrication
WELDING POSITIONS • Heavy Equipment
All • Pressure vessels

SHIELDING GAS
75-90% Argon / Balance CO2
Flow Rate: 40-60 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Plastic Spool

0.052 (1.3) ED036480

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)
Requirements - AWS A5.28: E120C-K4-H4 750 (108) min 830 (120) min 15 min
Not Specified 27 (20) min
AWS A5.36: E120T15-M20A6-K4-H4 740 (108) min 830-970 (120-140) 14 min
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 790-800 (115-116) 855-860 (124-125) 22 60-70 (45-52) 40-45 (31-34)
As-Welded with 90% Argon / 10% CO2 820-860 (119-125) 880-915 (128-133) 21 50-70 (39-55) 45-46 (32-34)

(1)
Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer

C-15 | www.lincolnelectric.com
METAL-CORED WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Cu

Requirements - AWS A5.28: E120C-K4-H4 0.75-2.25 0.025 max 0.025 max 0.35 max
0.15 max 0.80 max
AWS A5.36: E120T15-M20A6-K4-H4 1.20 - 2.25 0.030 max 0.030 max Not Specified
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.06 - 0.07 1.70 - 1.80 0.58 - 0.62 0.010 0.010 0.02
As-Welded with 90% Argon / 10% CO2 0.06 - 0.08 1.80 - 1.90 0.60 - 0.66 0.020 0.02 - 0.03
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit)

Requirements - AWS A5.28: E120C-K4-H4 0.50-2.50 0.15-0.65 0.25-0.65 4.0 max

0.03 max
AWS A5.36: E120T15-M20A6-K4-H4 1.75 - 2.60 0.20 - 0.60 0.20 - 0.65 4 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 1.90 - 2.10 0.31 - 0.33 0.55 - 0.58 0.01 1.0 - 3.0
As-Welded with 90% Argon / 10% CO2 0.56 - 0.63

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas(4) mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

5.1 (200) 23-25 200 3.1 (6.8) 2.9 (6.5) 96

19-25 6.4 (250) 25-27 230 3.9 (8.5) 3.7 (8.1) 95
0.052 in (1.3 mm), DC+
(3/4-1) 8.9 (350) 27-29 320 5.8 (12.7) 5.4 (11.8) 93
90% Argon / 10% CO2
11.4 (450) 29-31 370 7.3 (16.1) 7.2 (15.8) 98
14.0 (550) 31-33 420 9.0 (19.8) 8.7 (19.2) 97

(1)
Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer (4) For greater percentage of CO2 shielding gas, increase voltage by 1-2 volts. (5) To estimate ESO, subtract 3/16 in. (4.8 mm) from CTWD.

www.lincolnelectric.com | C-1 6
CONSUMABLES

NOTES

C-17 | www.lincolnelectric.com
FCAW-S & FCAW-G CONSUMABLES

FLUX-CORED
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-5
Mild Steel, Flat & Horizontal • AWS E70T-3,

KEY FEATURES CONFORMANCES

• Fast travel speeds AWS A5: E70T-3

• Increased resistance to porosity
• Consistent bead appearance TYPICAL APPLICATIONS
• Single pass welding on up to 48 mm
WELDING POSITIONS (3/16 in) thicknesses
Flat & Horizontal • 3 o’clock welding positions
• Welds with copper back-up
MAXIMUM PLATE THICKNESS • Propane cylinders
• Robotics/hard automation
Diameter - in (mm) Maximum Plate Thickness - in (mm)
3/32 (2.4) 3/16 (4.8)
0.120 (3.0) 3/16 (4.8) WARNING
• NR-5 IS NOT RECOMMENDED FOR WELDING
MULTIPLE PASSES
DIAMETERS / PACKAGING
Diameter 600 lb (272 kg) 600 lb (272 kg)
in (mm) Speed-Feed® Reel Speed-Feed® Drum
3/32 (2.4) ED012699
0.120 (3.0) ED012698

MECHANICAL PROPERTIES (1)

Transverse Tensile Strength Longitudinal Hardness
MPa (ksi) Bend Test Rockwell B

Requirements - AWS E70T-3 480 (70) min 180° over 3/4 in Radius –
No openings exceeding 1/8 in
Typical Results(2) 505-560 (75-80) Passed 99

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al %Ti

Requirements - AWS E70T-3 Not Specified

Typical Results (2)
0.17-0.22 0.95-1.11 0.34-0.40 0.008-0.02 0.01-0.02 0.07-0.12 0.40-0.49

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

2.5 (100) 22-23 340 4.5 (9.9) 3.5 (7.8) 77

3/32 in (2.4 mm), 32 3.8 (150) 23-24 435 6.7 (14.8) 5.6 (12.3) 83
DC+ (1-1/4) 5.1 (200) 24-25 510 9.0 (19.8) 7.7 (16.9) 85
6.4 (250) 25-26 575 11.2 (24.7) 9.7 (21.4) 87

3.3 (130) 22-23 500 8.2 (18.0) 7.6 (16.7) 93

0.120 in (3.0 mm), 32 4.2 (165) 23-24 600 10.4 (23.0) 9.5 (20.9) 91
DC+ (1-1/4) 6.5 (205) 24-25 700 12.9 (28.5) 11.6 (25.6) 90
6.5 (255) 25-26 800 16.1 (35.5) 14.3 (31.5) 90

Typical all weld metal. (2)See test results disclaimer

(1)

D-1 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR-®-131
Mild Steel, Flat & Horizontal • AWS E70T-10

KEY FEATURES CONFORMANCES

• Fast travel speeds and high deposition rates AWS A5: E70T-10
• Maximum penetration
• Flat bead profile on butt welds TYPICAL APPLICATIONS
• Join dissimilar plate thicknesses with even heat distribution
• Single pass welding • Sheet metal
on up to 2.8 mm (0.110 in) • Automotive
WELDING POSITIONS thicknesses

Flat & Horizontal

WARNING
• NR-131 IS NOT RECOMMENDED FOR WELDING
MULTIPLE PASSES

DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)
in (mm) Speed-Feed® Reel

3/32 (2.4) ED012163

MECHANICAL PROPERTIES (1)

Transverse Tensile Strength Longitudinal Hardness
MPa (ksi) Bend Test Rockwell B
Requirements - AWS E70T-10 480 (70) min 180° over 3/4 in Radius –
No openings exceeding 1/8 in
Typical Results(2) 505-560 (75-80) Passed 99

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al
Requirements - AWS E70T-10 Not Specified
Typical Results(2) 0.22-0.26 0.42-0.65 0.20-0.27 0.005-0.007 0.007-0.02 1.18-1.49

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

3.8 (150) 25-26 390 6.5 (14.3) 5.3 (11.6) 81

3/32 in (2.4 mm), 38 5.1 (200) 25-27 490 8.6 (19.0) 7.1 (15.6) 82
Single Arc, DC- (1-1/2) 6.4 (250) 26-27 570 10.8 (23.7) 8.9 (19.6) 82
8.9 (350) 26-28 720 15.0 (33.1) 33.6 (27.6) 83
10.8 (425) 27-28 810 18.2 (40.1) 15.2 (33.6) 83

3.3 (130) 25-26 550 11.1 (24.5) 8.1 (17.9) 72

3/32 in (2.4 mm), 44 4.4 (175) 26-27 740 15.0 (33.0) 12.0 (26.4) 79
Twinarc, DC- (1-3/4) 5.7 (225) 26-28 910 19.3 (42.5) 15.8 (34.8) 81
7.0 (275) 27-29 1030 23.5 (51.9) 19.1 (42.0) 80
8.3 (325) 28-30 1090 27.9 (61.4) 21.9 (48.2) 78

Typical all weld metal. (2)See test results disclaimer

(1)

www.lincolnelectric.com | D -2
 Structural Welding Code
Seismic Supplement

FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-305
Mild Steel, Flat & Horizontal • AWS E70T-6

KEY FEATURES FEATURES CONFORMANCES

• High deposition rates in the flat and horizontal positions AWS A5: E70T-6-H8, E70T-6-H16 for 3/32” only
• Smooth arc and low spatter levels ABS: 2YSA E70T-6-H10, 2YSA H10 for 5/64” only
• Capable of producing weld deposits with impact properties exceeding DNV: II YMS
27 J (20 ft•lbf) at -29°C (-20°F)
AWS D1.8: 5/64”, 3/32”
• Welds on lightly rusted or primed plate
ISO: T 42 0 W N 3 H15 T42 0 W NO 3 H15
• Meets AWS D1.8 seismic lot waiver requirements
JIS Z 3313: T49 3 T6-0 N A

WELDING POSITIONS TYPICAL APPLICATIONS

Flat & Horizontal • General plate fabrication • Shipyards, stiffener
welding on barges
• Structural fabrication, including
those subject • Welding over tack welds
to seismic requirements made with stick electrode
• Bridges and offshore rigs

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 25 lb (11.3 kg) Plastic Spool 50 lb (22.7 kg) 50 lb (22.7 kg) 50 lb Coil
in (mm) Steel Spool (Vacuum Sealed Foil Bag) Coil (Vacuum Sealed Foil Bag)
5/64 (2.0) ED034185
3/32 (2.4) ED030971 ED012593 ED030005

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
Requirements - AWS E70T-6 400 (58) min 480-655 (70-95) 22 min – 27 (20) min
Typical Results(3) - As-Welded 465-535 (68-77) 565-620 (82-90) 24-28 88-93 27-41 (20-30)

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al
Requirements - AWS E70T-6 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max
Typical Results(3) 0.06-0.09 1.08-1.57 0.20-0.27 ≤0.01 ≤0.01 0.9-1.1

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 20-22 300 8.5 (10.5) 4.0 (8.8) 84

5.6 (220) 21-23 330 6.0 (13.3) 5.0 (11.1) 83
5/64 in (2.0 mm), 35-51 6.6 (260) 22-24 360 7.1 (15.7) 5.9 (13.1) 83
DC+ (1 3/8-2) 7.6 (300) 24-26 375 8.2 (18.1) 6.9 (15.2) 84
8.3 (325) 25-27 400 8.9 (19.7) 7.4 (16.4) 83
4.1 (160) 21-23 330 6.0 (13.3) 5.0 (11.0) 82
3/32 in (2.4 mm), 41-54 6.1 (240) 24-26 425 9.1 (20.0) 7.6 (16.7) 83
DC+ (1 5/8-2 1/4)(4) 7.6 (300) 27-29 475 11.3 (25.0) 9.5 (21.0) 84
10.2 (400) 33-35 525 15.2 (33.4) 12.7 (28.0) 83

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Use CTWD of 2 1/4 in (54 mm) for wire feed speeds greater than 300 ipm.
(1)

NOTE: FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

D-3 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR-®-311
Mild Steel, Flat & Horizontal • AWS E70T-7

KEY FEATURES CONFORMANCES

• High deposition rates and fast travel speeds AWS A5: E70T-7
• Easy slag removal ABS: 2YSA for 5/64” - 7/64”
• Optimal toe wash-in CWB/CSA: E490T7-AZ-CS3 E492T-7
• Deep penetration
• High resistance to cracking
TYPICAL APPLICATIONS
• Welds on lightly rusted or primed plate
• Recommended for fillet, • General fabrication
lap and butt welds on 3.2 • Assembly welding
WELDING POSITIONS mm (1/8 in) and thicker steel,
including some low alloy
Flat & Horizontal steels

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil 25 lb (11.3 kg) 50 lb (22.7 kg) 600 lb (272 kg) 600 lb (272 kg)
in (mm) 56 lb (25.4 kg) Master Carton Steel Spool Coil Speed-Feed® Reel Speed-Feed®Drum

5/64 (2.0) ED014464 ED030649 ED014459

3/32 (2.4) ED012629 ED012628
7/64 (2.8) ED012632 ED012633

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Hardness
MPa (ksi) MPa (ksi) % Rockwell B

Requirements - AWS E70T-7 400 (58) min 480-655 (70-95) 22 min –

Typical Results(3) - As-Welded 420-475 (61-69) 600-645 (87-93) 23-26 88-92

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al

Requirements - AWS E70T-7 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max
Typical Results(3) 0.25-0.29 0.44-0.51 0.09-0.12 ≤0.01 ≤0.01 1.4-1.7

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

2.5 (100) 20-23 190 2.9 (6.4) 2.3 (5.0) 78

5/64 in (2.0 mm), 38 4.1 (160) 24-28 275 4.7 (10.3) 3.6 (8.0) 78
DC- (1 1/2) 6.1 (240) 25-29 355 7.0 (15.4) 5.6 (12.4) 80
7.6 (300) 27-31 410 8.8 (19.3) 7.2 (15.8) 82
1.9 (75) 20-23 200 3.2 (7.0) 2.5 (5.4) 77
3.4 (135) 23-26 300 5.9 (13.1) 4.6 (10.2) 78
3/32 in (2.4 mm), 45
3.8 (150) 24-27 325 6.6 (14.6) 5.2 (11.4) 78
DC- (1 3/4)
5.3 (210) 26-28 400 9.3 (20.4) 7.5 (16.5) 81
6.9 (270) 28-30 450 11.9 (26.2) 10.0 (22.0) 84
2.5 (100) 23-26 325 5.4 (12.0) 4.5 (10.0) 83
7/64 in (2.8 mm), 45 3.7 (145) 25-27 400 8.1 (17.8) 6.6 (14.5) 82
DC- (1 3/4) 4.4 (175) 26-28 450 9.8 (21.5) 8.2 (18.0) 83
6.1 (240) 30-32 550 13.4 (29.5) 11.6 (25.5) 86
7.6 (300) 32-34 625 16.7 (36.9) 15.0 (33.0) 89
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

www.lincolnelectric.com | D -4
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NS-3M
Mild Steel, Flat & Horizontal • AWS E70T-4

KEY FEATURES CONFORMANCES

• Very high deposition rates AWS A5: E70T-4

• Increased resistance to hot cracking and porosity CWB/CSA: E490T4-AZ-CS3-H16 E492T-4-H16
• Soft, low penetrating arc for minimal base material admixture ISO: T49 Z T4-0 NO A H15, 17632-A: T 38 Z V N 3

TYPICAL APPLICATIONS
• Open groove welds • Installing wear plates
• Machinery bases and heavy • 6.4 - 12.7 mm
equipment repair (1/4 - 1/2 in) single pass fillet and WELDING POSITIONS
lap welds Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) 56 lb (25.4 kg) Master Carton Coil Speed-Feed® Drum
5/64 (2.0) ED012739 ED012740
3/32 (2.4) ED012736 ED012735
0.120 (3.0) ED012732 ED012731

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Hardness
MPa (ksi) MPa (ksi) % Rockwell B
Requirements - AWS E70T-4 400 (58) min 480-655 (70-95) 22 min –
Typical Results - As-Welded
(3)
415-450 (60-65) 580-620 (84-90) 25-28 87-91

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al
Requirements - AWS E70T-4 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max
Typical Results(3) 0.21-0.25 0.37-0.53 0.25-0.29 ≤0.01 ≤0.01 1.3-1.6

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
5.1 (200) 29-31 280 5.5 (12.2) 4.6 (10.1) 83
5/64 in (2.0 mm), 54 6.1 (240) 30-32 315 6.7 (14.8) 5.5 (12.1) 82
DC+ (2 1/4) 6.6 (260) 30-32 330 7.3 (16.0) 6.0 (13.2) 83
7.6 (300) 31-33 350 8.4 (18.6) 6.9 (15.2) 82
2.8 (110) 28-30 250 4.6 (10.1) 3.7 (8.2) 81
3.8 (150) 29-31 300 6.4 (14.0) 5.3 (11.7) 84
3/32 in (2.4 mm), 76
4.7 (185) 30-32 350 7.9 (17.4) 6.6 (14.6) 84
DC+ (3)
5.8 (230) 31-33 400 9.8 (21.6) 8.3 (18.3) 85
7.0 (275) 32-34 450 11.8 (26.0) 10.0 (22.0) 85
3.5 (140) 28-30 380 9.0 (19.8) 7.0 (15.5) 78
0.120 in (3.0 mm), DC+
76 4.4 (175) 29-31 450 11.2 (24.6) 9.1 (20.0) 81
Electrical Stickout:
(3) 5.1 (200) 30-32 500 12.7 (28.0) 10.5 (23.2) 83
2 - 3/4 in (70 mm)
7.6 (225) 31-33 550 14.2 (31.4) 11.9 (26.2) 83
5.3 (210) 35-37 450 13.2 (29.0) 11.3 (25.0) 86
0.120 in (3.0 mm), DC+
102 6.4 (250) 36-38 500 15.6 (34.5) 13.2 (29.0) 84
Electrical Stickout:
(4) 7.6 (300) 37-39 550 18.8 (41.5) 15.4 (34.0) 82
3 - 3/4 in (95 mm)
9.0 (355) 38-40 600 22.2 (49.0) 18.0 (39.5) 81
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

D-5 | www.lincolnelectric.com
 Structural Welding Code
Seismic Supplement

FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-311 Ni
Low Alloy, Flat & Horizontal • AWS E70T7-K2, E80TG-K2

KEY FEATURES CONFORMANCES

• Designed to provide a nominal 1.5% nickel weld deposit AWS A5: E70T7-K2-H16, E80TG-K2-H16
• High deposition rates and fast travel speeds ABS: 2YSA
• Capable of producing weld deposits with impact properties exceeding DNV: II YMS
27 J (20 ft•lbf) at -29°C (-20°F)
Lloyd’s Register: 2YS
• Color match on weathering steel applications
BV: SA2YM
• 3/32 in (2.4 mm) diameter meets AWS D1.8 seismic lot
waiver requirements AWS D1.8: 3/32”
ISO: T 42 2 1,5Ni W N 5
TYPICAL APPLICATIONS
• Fillet and lap welds • Deep groove welds
• Horizontal and square edge • Structural fabrication
butt welds, such • Weathering steels
as column-to-column structural WELDING POSITIONS
connections
Flat & Horizontal
DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 50 lb (22.7 kg) 50 lb (22.7 kg) Coil
in (mm) Steel Spool Coil (Vacuum Sealed Foil Bag)
5/64 (2.0) ED030650
3/32 (2.4) ED017822 ED032530
7/64 (2.8) ED017824
MECHANICAL PROPERTIES (1)
Yield Strength(2) Tensile Strength Elongation Hardness Charpy V-Notch J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
Requirements
AWS E70T7-K2 400 (58) min 480-620 (70-90) 20 min – 27 (20) min
AWS E80TG-K2 470 (68) min 550-690 (80-100) 19 min Not Specified
Typical Results(3) As-Welded 470-515 (68-75) 575-615 (83-89) 27-30 88-93 41-87 (30-65)

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni %Cr %Mo %V %Al
Requirements -
AWS E70T7-K2 / E80TG-K2 0.15 max 0.50-1.75 0.80 max 0.030 max 0.030 max 1.00-2.00 0.15 max 0.35 max 0.05 max 1.8 max
Typical Results(3) 0.06-0.08 1.25-1.40 0.18-0.22 ≤0.003 0.005-0.008 1.29-1.56 0.03-0.04 ≤0.03 – 1.0-1.3

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
2.5 (100) 21-23 170 2.5 (5.5) 1.8 (3.9) 70
3.3 (130) 24-26 205 3.3 (7.2) 2.4 (5.2) 72
5/64 in (2.0 mm), 32
4.1 (160) 25-27 235 4.0 (8.8) 2.9 (6.5) 73
DC- (1 1/4) 5.1 (200) 26-28 270 5.0 (11.0) 3.8 (8.3) 75
6.1 (240) 27-29 295 6.1 (13.3) 4.5 (10.0) 75
1.9 (75) 20-22 200 2.8 (6.2) 1.9 (4.2) 67
2.5 (100) 21-23 245 3.8 (8.3) 2.7 (5.9) 71
3/32 in (2.4 mm), 38 3.1 (125) 23-25 285 4.7 (10.4) 3.4 (7.5) 72
DC- (1 1/2) 3.8 (150) 25-27 330 5.7 (12.5) 4.1 (9.1) 72
4.4 (175) 26-28 365 6.6 (14.5) 4.9 (10.8) 74
5.1 (200) 27-29 390 7.6 (16.6) 5.6 (12.3) 74
2.5 (100) 22-24 310 5.2 (11.4) 3.8 (8.4) 73
3.5 (140) 24-26 370 7.2 (15.8) 5.4 (11.8) 74
7/64 in (2.8 mm), 44.5
4.3 (170) 26-28 430 8.9 (19.5) 6.6 (14.5) 74
DC- (1 3/4) 5.1 (200) 28-30 470 10.4 (22.8) 7.7 (17.0) 74
6.1 (240) 29-31 520 12.4 (27.2) 9.2 (20.4) 75
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
NOTE: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

www.lincolnelectric.com | D -6
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-152
Mild Steel, All Position • AWS E71T-14

KEY FEATURES CONFORMANCES

• Designed for high speed welding of specially coated steels AWS A5: E71T-14
• Soft, consistent arc ISO: T49 T14-1 NO S A-G
• Porosity resistant
• Excellent overlapping capabilities TYPICAL APPLICATIONS
• Ideal for robotic applications
• Single pass welding on • Continuous welding on
WELDING POSITIONS thicknesses from galvanized or zinc coated carbon
0.8 mm - 4.8 mm steel
All (0.030 in - 3/16 in)
• Automotive
• Spot or short
MAXIMUM PLATE THICKNESS • Transportation
intermittent welds
Diameter - in (mm) Maximum Plate Thickness - in (mm)
1/16 (1.6) 3/16 (4.8) WARNING
0.068 (1.7) 3/16 (4.8) • NR-152 is NOT recommended for welding multiple passes

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 50 lb (22.7 kg) 500 lb (227 kg) 500 lb (227 kg)
in (mm) Plastic Spool Coil Speed-Feed® Drum Accu-Trak® Drum
0.045 (1.1) EDS01702 ED028123
0.062 (1.6) ED012185 ED024301 ED029066
0.068 (1.7) ED012186

MECHANICAL PROPERTIES (1)

Transverse Tensile Strength Longitudinal Hardness
MPa (ksi) Bend Test Rockwell B
Requirements - AWS E71T-14 480 (70) min 180° over 3/4 in Radius / No openings exceeding 1/8 in –
Typical Results(2) 480-550 (70-80) Passed 93

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al
Requirements - AWS E71T-14 Not Specified
Typical Results(2) 0.25-0.30 0.83-1.04 0.20-0.23 0.006-0.01 0.005-0.02 1.08-1.38

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
0.8 (30) 13-14 90 0.5 (1.3) 0.5 (1.2) 92
1.0 (40) 14-15 115 0.8 (1.8) 0.7 (1.6) 88
1/16 in (1.6 mm), 16 1.3 (50) 15-16 140 0.9 (2.2) 0.9 (2.0) 90
DC- (5/8) 1.8 (70) 16-17 185 1.4 (3.1) 1.3 (2.8) 90
2.8 (110) 19-20 265 2.1 (4.8) 2.0 (4.4) 91
0.8 (30) 13-14 68 0.7 (1.6) 0.6 (1.4) 87
1.0 (40) 13-14 95 0.9 (2.2) 0.9 (1.9) 86
0.068 in (1.7 mm), 19 1.3 (50) 14-15 120 1.2 (2.7) 1.1 (2.4) 88
DC- (3/4) 1.5 (60) 15-16 145 1.4 (3.3) 1.3 (2.9) 87
2.0 (80) 16-17 190 1.9 (4.4) 1.8 (3.9) 88
2.8 (110) 20-21 240 2.7 (6.0) 2.4 (5.4) 90
(1)
Typical all weld metal. (2)See test results disclaimer
NOTE: The preferred drag angle is 15°, however, NR-152 is capable of welding at zero drag angle, facilitating easy fixturing in automatic applications.

D-7 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-203-MP
Mild Steel, All Position • AWS E71T-8-JH8

KEY FEATURES CONFORMANCES

• Designed to handle poor fit-up on heavy wall tubes and AWS A5: E71T-8-JH8
gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset
ABS: 3YSA H15
• Fast freezing slag with excellent wash-in
CWB/CSA: E491T8-A4-CS3-H8 (E491T-8-JH8)
• Root bead capability without back-up bars
DNV: III YMS H10
Lloyd’s Register: 3YS H15
TYPICAL APPLICATIONS
BV: SA3YMH
• General plate fabrication, including bridge fabrication,
hull plate and stiffener welding on ships and barges ISO: T49 4 T8-1 NO A H10,
T 42 4 Y NO 2 H10 T38 4 Y NO 2 H10
• Storage tanks
• Structural welding WELDING POSITIONS
• Offshore welding in TKY joints All

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil 25 lb (11.3 kg)
in (mm) 56 lb (25.4 kg) Master Carton Steel Spool
0.068 (1.7) ED030640
5/64 (2.0) ED021604

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation Hardness J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F) @-40°C (-40°F)
Requirements - AWS E71T-8-J 400 (58) min 480-655 (70-95) 22 min – Not Specified 27 (20) min
Typical Results(3) 415-440 (60-64) 510-545 (74-79) 29-33 82-87 75-203 (55-150) 68-224 (50-165)

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al

Requirements - AWS E71T-8-J 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max
Typical Results(3) 0.04-0.07 1.35-1.47 0.22-0.32 ≤0.01 ≤0.01 0.8-1.0

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

1.8 (70) 16-17 145 1.5 (3.3) 1.0 (2.3) 69

2.3 (90) 18-19 180 1.9 (4.2) 1.5 (3.2) 76
0.068 in (1.7 mm), 25 (1) 3.0 (120) 20-21 225 2.5 (5.6) 2.0 (4.3) 76
DC- 3.5 (140) 21-22 255 2.9 (6.4) 2.2 (4.8) 75
3.8 (150) 23-24 265 3.1 (6.8) 2.3 (5.1) 75
1.3 (50) 16-17 130 1.4 (3.1) 0.9 (1.9) 61
1.8 (70) 18-19 180 2.0 (4.3) 1.3 (2.9) 67
5/64 in (2.0 mm), 25 (1) 2.3 (90) 19-20 220 2.5 (5.6) 1.9 (4.2) 75
DC- 2.8 (110) 20-21 260 3.1 (6.8) 2.4 (5.3) 77
3.0 (120) 21-22 280 3.4 (7.4) 2.7 (5.9) 79
3.5 (140) 22-23 310 3.9 (8.7) 3.1 (6.8) 79

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

www.lincolnelectric.com | D -8
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-211-MP
Mild Steel, All Position • AWS E71T-11

KEY FEATURES CONFORMANCES

• Versatile welding capability on a variety of base materials AWS A5: E71T-11

• High operator appeal and good bead appearance ABS: E71T-11
• Easy slag removal CWB/CSA: 0.9 MM-2.4 MM
• Fast freezing characteristics accommodate poor fit-up ISO: T49 Z T11-1 NO A H15, T 42 Z Z N 1 H10
JIS: T49 TG-1 N S

WELDING POSITIONS
All, except 3/32 in (2.4 mm) diameter
TYPICAL APPLICATIONS

• Sheet or thin gauge metal

MAXIMUM PLATE THICKNESS
• Galvanized sheet metal
Diameter - in (mm) Maximum Plate Thickness - in (mm) • Robotic / hard automation
0.030 (0.8) 5/16 (7.9) • General fabrication
0.035 (0.9) 5/16 (7.9)
0.045 (1.1) 5/16 (7.9) • 5/16 in. maximum plate thickness for 0.045 in. and
0.068 (1.7) 1/2 (12.7) smaller diameters
5/64 (2.0) 1/2 (12.7) • 1/2 in. maximum plate thickness for 0.068 - 3/32 in. diameters
3/32 (2.4) 1/2 (12.7)

DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Spool 10 lb (4.5 kg) 14 lb (6.4 kg) Coil
in (mm) 5 lb (2.3 kg) Master Carton Plastic Spool 56 lb (25.4 kg) Master Carton
0.030 (0.8) ED031448 ED033130
0.035 (0.9) ED030584 ED016354
0.045 (1.1) ED016363
0.068 (1.7) ED012506
5/64 (2.0) ED012508
3/32 (2.4)
Diameter 25 lb (11.3 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) Steel Spool Coil Accu-Trak® Drum

0.030 (0.8)
0.035 (0.9) ED030637 ED029838
0.045 (1.1) ED030638 ED029028
0.068 (1.7) ED030641 ED012507
5/64 (2.0) ED030645 ED012509
3/32 (2.4) ED013869

D-9 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Hardness
MPa (ksi) MPa (ksi) % Rockwell B

Requirements - AWS E71T-11 400 (58) min 480-655 (70-95) 20 min –

Typical Results (3)
435-475 (63-69) 605-645 (88-94) 22-25 89-92

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al

Requirements - AWS E71T-11 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max
Typical Results (3)
0.23-0.26 0.57-0.66 0.17-0.26 ≤0.01 ≤0.01 1.3-1.6

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

1.3 (50) 13-14 30 0.2 (0.5) 0.2 (0.4) 81

2.5 (100) 13-14 60 0.5 (1.1) 0.4 (0.8) 75
0.030 in (0.8 mm), 13 3.8 (150) 14-15 80 0.7 (1.6) 0.6 (1.2) 78
DC- (1/2) 5.1 (200) 14-15 100 1.0 (2.1) 0.8 (1.7) 81
6.4 (250) 15-16 130 1.2 (2.6) 1.0 (2.1) 80
7.6 (300) 18-19 140 1.4 (3.2) 1.2 (2.6) 81
1.3 (50) 14-15 30 0.4 (0.8) 0.3 (0.7) 81
1.8 (70) 15-16 60 0.5 (1.2) 0.5 (1.0) 83
0.035 in (0.9 mm), 13-16 2.8 (110) 16-17 115 0.7 (1.6) 0.6 (1.3) 78
DC- (1/2-5/8) 3.8 (150) 17-18 130 1.0 (2.2) 0.8 (1.7) 78
5.1 (200) 18-19 155 1.4 (3.0) 1.1 (2.5) 84
7.0 (275) 20-21 155 2.0 (4.4) 1.5 (3.4) 78
1.8 (70) 15-16 120 0.7 (1.6) 0.5 (1.1) 69
0.045 in (1.1 mm), 16 2.3 (90) 16-17 140 1.0 (2.2) 0.8 (1.7) 77
DC- (5/8) 2.8 (110) 17-18 160 1.2 (2.7) 1.0 (2.3) 85
3.3 (130) 18-19 170 1.5 (3.2) 1.2 (2.7) 84
1.0 (40) 15-16 125 1.0 (2.1) 0.8 (1.7) 81
0.068 in (1.7 mm), 19-32 1.9 (75) 18-19 190 1.8 (4.0) 1.5 (3.4) 85
DC- (3/4-1 1/4) 3.3 (130) 20-21 270 3.2 (7.0) 2.8 (6.1) 88
4.4 (175) 23-24 300 4.3 (9.4) 3.8 (8.4) 89
1.3 (50) 16-17 180 1.6 (3.5) 1.3 (2.9) 83
5/64 in (2.0 mm), 19-32 1.9 (75) 18-19 235 2.4 (5.3) 2.0 (4.5) 85
DC- (3/4-1 1/4) 3.0 (120) 20-21 290 3.8 (8.4) 3.4 (7.4) 88
4.1 (160) 22-23 325 5.1 (11.2) 4.5 (10.0) 89
1.3 (50) 16-17 245 2.3 (5.0) 1.9 (4.2) 84
3/32 in (2.4 mm), 19-32 1.9 (75) 19-20 305 3.4 (7.5) 2.9 (6.4) 85
DC- (3/4-1 1/4) 2.5 (100) 20-21 365 4.5 (10.0) 3.9 (8.7) 87
3.3 (130) 22-23 400 5.9 (12.9) 5.1 (11.3) 88

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

www.lincolnelectric.com | D -10
Structural Welding Code
Seismic Supplement

FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-232
Mild Steel, All Position • AWS E71T-8

KEY FEATURES CONFORMANCES

• High deposition rates for out-of-position welding AWS A5: E71T-8-H16

• Penetrating arc ABS: 3YSA
• Fast freezing, easy to remove slag system CWB/CSA: E491T-8-H16
• Meets AWS D1.8 seismic lot waiver requirements DNV: III YMS H15
Lloyd’s Register: 3YS H15
WELDING POSITIONS
BV: SA3YMH
All
AWS D1.8: 0.068”, 0.072”, 5/64”
ISO: T55 3 T8-1 NO A H15, T 42 3 Y N 2 H15
TYPICAL APPLICATIONS
JIS: T49 3 T7-1 N A
• Structural fabrication, including those subject to seismic requirements
• General plate fabrication
• Hull plate and stiffener welding on ships and barges
• Machinery parts, tanks, hoppers, racks and scaffolding

DIAMETERS / PACKAGING
Diameter 13.5 lb (6.1 kg) Coil 13.5 lb (6.1 kg) Coil 25 lb (11.3 kg)
in (mm) 54 lb (24.5 kg) Master Carton 54 lb (24.5 kg) Hermetically Sealed Pail Steel Spool

0.068 (1.7) ED012518 ED030643

0.072 (1.8) ED012522 ED030232 ED030644
5/64 (2.0) ED012525 ED030647

Diameter 25 lb (11.3 kg) Plastic Spool 50 lb (22.7 kg)

in (mm) (Vacuum Sealed Foil Bag) Coil

0.068 (1.7) ED012519

0.072 (1.8) ED030949 ED012523
5/64 (2.0) ED012526

D-11 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Hardness Charpy V-Notch / J ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

Requirements - AWS E71T-8 400 (58) min 480-655 (70-95) 22 min – 27 (20) min
Typical Results - As-Welded
(3)
460-520 (66-75) 575-615 (83-89) 25-31 87-90 47-75 (35-55)

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al

Requirements - AWS E71T-8 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max
Typical Results(3) 0.16-0.18 0.61-0.72 0.26-0.33 ≤0.01 ≤0.01 0.5-0.8

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(6) Wire Feed Speed Voltage(7) Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

2.8 (110) 18-19 195 2.3 (5.0) 1.8 (3.9) 78

3.3 (130) 19-21 225 2.8 (6.2) 2.0 (4.6) 74
0.068 in (1.7 mm), 19-32 3.8 (150) 19-21 250 3.2 (7.1) 2.4 (5.3) 75
DC- (3/4-1 1/4) 4.3 (170) 20-22 270 3.5 (7.8) 2.8 (6.1) 78
5.0 (195) 23-24 300 4.3 (9.4) 3.2 (7.0) 74
6.4 (250) 23-24 350 5.4 (11.8) 4.0 (9.0) 76
7.4 (320) 25-27 400 6.9 (15.2) 5.2 (11.4) 75

2.0 (80) 16-18 130 1.8 (4.0) 1.5 (3.3) 83

3.5 (140) 18-21 225 3.1 (6.8) 2.5 (5.5) 81
0.072 in (1.8 mm), 19-32 3.9 (155) 19-22 240 3.3 (7.2) 2.7 (6.0) 83
DC- (3/4-1 1/4) 4.3 (170) 20-23 255 3.6 (8.0) 2.9 (6.5) 81
6.4 (250) 22-24 315 5.3 (11.7) 4.3 (9.6) 82
7.4 (290) 23-25 350 6.2 (13.6) 5.0 (11.0) 81

1.5 (60) 16-17 145 1.7 (3.7) 1.2 (2.7) 73

5/64 in (2.0 mm), 19-32 2.9 (115) 19-20 260 3.2 (7.0) 2.5 (5.5) 78
DC- (3/4-1 1/4) 3.0 (120) 19-20 270 3.3 (7.3) 2.6 (5.7) 78
3.3 (130) 20-21 285 3.5 (7.8) 2.8 (6.2) 79
4.6 (180) 22-23 365 5.0 (10.9) 3.9 (8.7) 80

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
NOTE: FEMA 353 and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

www.lincolnelectric.com | D -1 2
 Structural Welding Code
Seismic Supplement

FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-232-H
Mild Steel, All Position • AWS E71T-8-H8

KEY FEATURES CONFORMANCES

• High deposition rates for out-of-position welding AWS A5: E71T-8-H8

• Penetrating arc CWB/CSA: E491T-8-H8
• Fast freezing, easy to remove slag system AWS D1.8: 0.068”, 0.072”

WELDING POSITIONS
All

TYPICAL APPLICATIONS

• Structural fabrication, including those subject to seismic requirements

• General plate fabrication
• Machinery parts, tanks, hoppers, racks and scaffolding

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) Plastic Spool
in (mm) (Vacuum Sealed Foil Bag)

0.068 (1.7) ED036677

0.072 (1.8) ED036678

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Hardness Charpy V-Notch / J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

Requirements - AWS E71T-8-H8 400 (58) min 480-655 (70-95) 22 min – 27 (20) min
Typical Results(3) - As-Welded 460-520 (66-75) 575-615 (83-89) 25-31 87-90 47-75 (35-55)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P %Al (mL/100g weld deposit)

Requirements - AWS E71T-8-H8 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max 8.0 max
Typical Results (3)
0.16-0.18 0.61-0.72 0.26-0.33 ≤0.01 ≤0.01 0.5-0.8 5-7

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(6) Wire Feed Speed Voltage(7) Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

2.8 (110) 18-19 195 2.3 (5.0) 1.8 (3.9) 78

3.3 (130) 19-21 225 2.8 (6.2) 2.0 (4.6) 74
3.8 (150) 19-21 250 3.2 (7.1) 2.4 (5.3) 75
0.068 in (1.7 mm), 19-32
4.3 (170) 20-22 270 3.5 (7.8) 2.8 (6.1) 78
DC- (3/4-1 1/4)
5.0 (195) 23-24 300 4.3 (9.4) 3.2 (7.0) 74
6.4 (250) 23-24 350 5.4 (11.8) 4.0 (9.0) 76
7.4 (320) 25-27 400 6.9 (15.2) 5.2 (11.4) 75

2.0 (80) 16-18 130 1.8 (4.0) 1.5 (3.3) 83

3.5 (140) 18-21 225 3.1 (6.8) 2.5 (5.5) 81
0.072 in (1.8 mm), 19-32 3.9 (155) 19-22 240 3.3 (7.2) 2.7 (6.0) 83
DC- (3/4-1 1/4) 4.3 (170) 20-23 255 3.6 (8.0) 2.9 (6.5) 81
6.4 (250) 22-24 315 5.3 (11.7) 4.3 (9.6) 82
7.4 (290) 23-25 350 6.2 (13.6) 5.0 (11.0) 81

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
NOTE: AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com.

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 Structural Welding Code
Seismic Supplement

FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-233
Mild Steel, All Position • AWS E71T-8-H8 BUY AMERICA

KEY FEATURES CONFORMANCES

• High deposition rates for out-of-position welding AWS A5: E71T-8-H8

• Welder-friendly, easy to use and great bead appearance ABS: 3YSA, E71T-8-H16
• Minimal gas marking AWS D1.8: 0.072”, 1/16”, 5/64”
• Meets AWS D1.8 seismic lot waiver requirements ISO: T49 3 T8-1 NO A-U H10
JIS: Z 3313: T49 3 T7-1 N A
WELDING POSITIONS
All

TYPICAL APPLICATIONS
NOTES
• Structural fabrication, including those subject
• Innershield® K126 Gun Assembly requires one of to seismic requirements
the following gun tube assemblies for better • General plate fabrication
wire feeding - KP2454-1 (62°, 7.5 in),
KP2455-1 (45°, 6 in), KP2456-1 (30°, 12 in) • Ship and barge fabrication
• Vertical up and overhead fillets and groove welds

DIAMETERS / PACKAGING
Diameter 12.5 lb (5.7 kg) Plastic Spool 25 lb (11.3 kg) 25 lb (11.3 kg) Plastic Spool
in (mm) 50 lb (22.7 kg) Master Carton Plastic Spool (Vacuum Sealed Foil Bag)

1/16 (1.6) ED030933 ED030934 ED031576, ED036576*

0.072 (1.8) ED031030
5/64 (2.0) ED033039 ED033024, ED036577*

*Buy America Product

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

Requirements - AWS E71T-8-H8 400 (58) min 480-655 (70-95) 22 min – 27 (20) min
Typical Results(3) - As-Welded 435-455 (63-66) 575-595 (83-86) 26-29 87-89 34-54 (25-40)

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer.

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Al

Requirements - AWS E71T-8-H8 0.30 max 1.75 max 0.60 max 0.03 max 0.03 max 1.8 max
Typical Results(3) 0.15-0.20 0.61-0.65 0.17-0.21 ≤0.03 ≤0.01 0.5-0.6

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

3.8 (150) 17-19 220 2.4 (5.3) 1.9 (4.2) 80

5.1 (200) 19-21 245 3.2 (7.1) 2.5 (5.4) 76
1/16 in (1.6 mm), 25 (1) 6.4 (250) 21-23 270 4.0 (8.9) 3.0 (6.6) 74
DC- 7.6 (300) 23-25 295 4.7 (10.4) 3.5 (7.7) 75
8.9 (350) 25-27 315 5.6 (12.3) 4.3 (9.4) 77

2.5 (100) 17-18 184 2.0 (4.5) 1.6 (3.6) 80

0.072 in (1.8 mm), 19-25 3.8 (150) 18-19 250 3.1 (6.7) 2.5 (5.4) 80
DC- (3/4-1)(4) 5.1 (200) 20-21 295 4.0 (8.9) 3.2 (7.1) 81
6.4 (250) 22-23 330 5.1 (11.2) 4.0 (8.9) 79
7.6 (300) 23-24 355 6.1 (13.4) 4.8 (10.6) 79

2.3 (90) 18-19 210 2.2 (4.9) 1.8 (4.1) 82

5/64 in (2.0 mm), 19-25 3.2 (125) 19-20 260 3.2 (7.0) 2.6 (5.6) 81
DC- (3/4-1)(4) 3.8 (150) 20-21 300 3.8 (8.4) 3.0 (6.7) 80
5.1 (200) 21-22 340 5.1 (11.2) 4.1 (9.0) 81
6.1 (240) 22-23 380 6.1 (13.3) 4.9 (10.8) 81

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD for 0.072 in. (1.8 mm) and 5/64 in. (2.0 mm) for 200 ipm or greater is 1 in (25 mm).
(1)

NOTE: For horizontal welding, subtract 1 volt. NOTE: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com/d1.8.

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-203 NICKEL (1%)

Low Alloy, All Position • AWS E71T8-Ni1

KEY FEATURES CONFORMANCES

• Designed to produce a nickel bearing weld deposit AWS A5: E71T8-Ni1-H16
• Capable of producing weld deposits with impact toughness capable of ABS: 3YSA
exceeding 27 J (20 ft•lbf) at -29°C (-20°F)
CWB/CSA: E491T8-A3-Ni1-H16, E491T8-Ni1-H16
• Color match on weathering steels
DNV: III YMS H10
• Handles poor fit-up
Lloyd’s Register: 3YS H15
• Root bead capability
ISO: T49 4 T8-1 NO A-N2 H15, T 42 3 1Ni Y N 1 H10

TYPICAL APPLICATIONS
• Roundabout groove welds on • Bridges and other WELDING POSITIONS
heavy wall tubular construction structural components All
made from weathering steels
• Offshore
• NACE applications
• Structural fabrication

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil 50 lb (22.7 kg)
in (mm) 56 lb (25.4 kg) Master Carton Coil

5/64 (2.0) ED012385 ED012386

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

Requirements - AWS E71T8-Ni1 400 (58) min 480-620 (70-90) 20 min – 27 (20) min
Typical Results(3) - As-Welded 450-480 (65-70) 545-575 (79-83) 27-32 86-90 81-156 (60-115)

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P
Requirements - AWS E71T8-Ni1 0.12 max 1.50 max 0.80 max 0.030 max 0.030 max
Typical Results(3) 0.05-0.07 1.10-1.22 0.30-0.33 ≤0.010 0.005-0.008
%Ni %Cr %Mo %V %Al
Requirements - AWS E71T8-Ni1 0.80-1.10 0.15 max 0.35 max 0.05 max 1.8 min
Typical Results(3) 0.89-1.05 0.02-0.03 0.01-0.02 ≤0.01 0.8-1.0

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

1.3 (50) 16-17 145 1.4 (3.0) 1.0 (2.3) 76

1.8 (70) 18-19 195 2.0 (4.3) 1.5 (3.3) 76
5/64 in (2.0 mm), 25 (1) 2.3 (90) 19-20 240 2.5 (5.5) 2.0 (4.3) 78
DC- 2.8 (110) 20-21 275 3.0 (6.7) 2.4 (5.3) 79
3.0 (120) 21-22 290 3.3 (7.3) 2.6 (5.8) 79
3.5 (140) 22-23 310 3.9 (8.5) 3.0 (6.9) 81

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-207
Low Alloy, All Position • AWS E71T8-K6

KEY FEATURES CONFORMANCES

• Vertical down hot, fill and cap passes on standard AWS A5: E71T8-K6, E71T8-K6-H16
cross-country pipelines and arcticgrade pipe
CWB/CSA: E491T8-A3-K6-H16, E491T8-K6-H16
• Recommended for API grades X42 up to
DNV: III YMS H15
undermatching X70
• High deposition rates BV: SA3YMH
ISO: T49 3 T8-1 NO A-N1 H15 for 5/64” only

TYPICAL APPLICATIONS
• Standard cross-country pipelines
• Arctic grade pipe up to undermatched X70 WELDING POSITIONS
All
DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil
in (mm) 56 lb (25.4 kg) Hermetically Sealed Pail
0.068 (1.7) ED016312
5/64 (2.0) ED012438

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)
Requirements(4) - AWS E71T8-K6 400 (58) min 480-620 (70-90) 20 min – 27 (20) min
Typical Results (3)
415-445 (60-64) 520-545 (75-79) 29-33 84-87 81-237 (60-175)

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P

Requirements - AWS E71T8-K6 0.15 max 0.50-1.50 0.80 max 0.030 max 0.030 max
Typical Results(3) 0.05-0.07 0.87-0.96 0.23-0.27 ≤0.003 0.004-0.008
%Ni %Cr %Mo %V %Al

Requirements - AWS E71T8-K6 0.40-1.00 0.20 max 0.15 max 0.05 max 1.8 max
Typical Results (3)
0.73-0.83 0.02-0.03 0.02-0.03 ≤0.01 0.9-1.1

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

2.0 (80) 17-18 190 1.7 (3.8) 1.3 (3.0) 79

0.068 in (1.7 mm), 25 (1) 2.6 (105) 18-19 230 2.2 (5.3) 1.8 (4.0) 80
DC- 3.0 (120) 19-20 245 2.5 (5.7) 2.0 (4.5) 79
3.5 (140) 21-22 275 3.0 (6.8) 2.4 (5.5) 81
4.4 (175) 21-22 295 3.6 (8.0) 2.9 (6.4) 80

1.7 (70) 17-18 205 2.0 (4.5) 1.5 (3.4) 76

5/64 in (2.0 mm), 25 (1) 2.0 (80) 18-19 225 2.3 (5.1) 1.7 (3.9) 76
DC- 2.2 (90) 18-19 240 2.6 (5.8) 2.0 (4.5) 78
2.7 (110) 20-21 275 3.1 (7.0) 2.4 (5.5) 79
3.3 (130) 20-21 300 3.7 (8.3) 2.9 (6.5) 78

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-208-H
Low Alloy, All Position • AWS E91T8-G-H8

KEY FEATURES CONFORMANCES

• Designed to create high strength weld deposits AWS A5: E91T8-G-H8

• Recommended for API grade X80
• High deposition rates
WELDING POSITIONS
All, except vertical up
TYPICAL APPLICATIONS
• Standard cross-country pipelines
• Undermatched X80 grade pipe

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil
in (mm) 56 lb (25.4 kg) Hermetically Sealed Pail

5/64 (2.0) ED023366

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness J (ft•lbf)
MPa (ksi) MPa (ksi) % Rockwell B @ -29°C (-20°F)

Requirements - AWS E91T8-G-H8 540 (78) min 620-760 (90-110) 17 min – Not Specified
Typical Results - As-Welded
(3)
555-600 (81-87) 630-670 (91-97) 24-27 91-95 54-129 (40-95)

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni(4)

Requirements - AWS E91T8-G-H8 Not Specified 0.50 min 1.00 max 0.030 max 0.030 max 0.50 min
Typical Results (3)
0.04-0.07 1.48-2.02 0.11-0.31 ≤0.003 0.004-0.010 0.71-0.98
Diffusible Hydrogen
%Cr(4) %Mo(4) %V(4) %Al(4) (mL/100g weld metal)

Requirements - AWS E91T8-G-H8 0.30 min 0.20 max 0.10 min 1.8 min 8.0 max
Typical Results(3) 0.02-0.03 ≤0.04 ≤0.01 0.9-1.2 ≤8

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

1.7 (70) 16-17 195 1.8 (4.0) 1.4 (3.2) 81

5/64 in (2.0 mm), 25 (1) 2.0 (80) 17-18 220 2.1 (4.6) 1.7 (3.9) 84
DC- 2.2 (90) 18-19 235 2.5 (5.4) 2.0 (4.5) 84
2.7 (110) 19-20 270 2.9 (6.5) 2.4 (5.5) 85
3.3 (130) 19-20 295 3.5 (7.6) 2.9 (6.5) 85

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet the alloy requirements of the G group, the weld deposit needs to have the minimum,
(1)

as specified in the table, of only one of the elements marked.

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-212
Low Alloy, All Position • AWS E71TG-G

KEY FEATURES CONFORMANCES

• Accommodates a wide range of mild steels AWS A5: E71TG-G-H16

• Fast freeze characteristics accommodate poor fit-up CWB/CSA: E491TG-G-H16
• Smooth arc performance and ease of use ISO: T49 Z T11-1 NO A-G H15

WELDING POSITIONS TYPICAL APPLICATIONS

All
• Single or multiple pass welding on up to
19 mm (3/4 in) thicknesses

MAXIMUM PLATE THICKNESS • General fabrication

• Robotics
Diameter - in (mm) Maximum Plate Thickness - in (mm)
• Truck bodies, tanks, hoppers, racks and scaffolding
0.045 (1.1) 3/4 (19.1)
• Welding on galvanized steel or zinc coated carbon steel
0.068 (1.7) 3/4 (19.1)
5/64 (2.0) 3/4 (19.1)

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 14 lb (6.4 kg) Coil 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) Plastic Spool 56 lb (25.4 kg) Master Carton Steel Spool Coil
0.045 (1.1) ED026090 ED030639
0.068 (1.7) ED027803 ED030642
5/64 (2.0) ED027794 ED030646 ED026858

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Hardness
MPa (ksi) MPa (ksi) % Rockwell B

Requirements - AWS E71TG-G 400 (58) min 480-655 (70-95) 20 min –

Typical Results (3)

440-505 (64-74) 575-605 (84-88) 24-28 89-92

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn(4) %Si %S %P

Requirements - AWS E71TG-G Not Specified 0.50 min 1.00 max 0.030 max 0.030 max

Typical Results(3) 0.06-0.11 0.84-1.55 0.20-0.33 ≤0.003 0.006-0.009

%Ni(4) %Cr(4) %Mo(4) %V(4) %Al

Requirements - AWS E71TG-G 0.50 min 0.30 min 0.20 min 0.10 min 1.8 max

Typical Results (3)

1.02-1.15 0.02-0.04 ≤0.02 – 1.3-1.6

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

1.4 (55) 14-15 75 0.5 (1.3) 0.5 (1.1) 84

1.8 (70) 15-16 90 0.7 (1.6) 0.6 (1.4) 87
0.045 in (1.1 mm), 16 (5/8) 2.3 (90) 16-17 115 1.0 (2.1) 0.8 (1.8) 85
DC- 2.8 (110) 17-18 135 1.2 (2.6) 1.0 (2.2) 84
3.3 (130) 18-19 155 1.4 (3.1) 1.2 (2.6) 83
4.1 (160) 19-20 170 1.6 (3.5) 1.4 (3.0) 85

1.5 (60) 16-17 145 1.4 (3.1) 1.1 (2.4) 77

1.9 (75) 17-18 180 1.7 (3.8) 1.4 (3.2) 84
0.068 in (1.7 mm), 25 (1) 2.3 (90) 18-19 200 2.0 (4.5) 1.7 (3.8) 84
DC- 3.0 (120) 19-20 230 2.7 (6.0) 2.3 (5.2) 86
3.8 (150) 20-21 255 3.3 (7.4) 2.9 (6.4) 86
4.4 (175) 22-23 275 3.9 (8.7) 3.4 (7.5) 86

1.5 (60) 16-17 200 1.7 (3.8) 1.5 (3.3) 86

1.9 (75) 18-19 225 2.1 (4.7) 1.8 (4.1) 87
5/64 in (2.0 mm), 25 (1) 2.3 (90) 19-20 245 2.6 (5.7) 2.3 (5.0) 87
DC- 2.8 (110) 20-21 275 3.2 (7.1) 2.8 (6.2) 87
3.3 (130) 21-23 300 3.7 (8.3) 3.3 (7.3) 87
3.8 (150) 22-23 325 4.3 (9.6) 3.8 (8.4) 87

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet the alloy AWS requirements of the G group, the weld deposit needs to have the
(1)

minimum, as specified in the table, of only one of these elements.

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

INNERSHIELD® NR®-440Ni2
Low Alloy, All Position • AWS E71T8-Ni2-JH8

KEY FEATURES CONFORMANCES

• Designed to provide optimal weldability in narrow TKY joints AWS A5: E71T8-Ni2-JH8
and poor fit up conditions
ABS: 4YSA H5
• Expect fast travel speeds and a flat bead face when using vertical-up
DNV: IV YMS H5
or vertical-down welding techniques
• Low temperature impact toughness, meets ABS 4YSA and Lloyd’s Register: 4YS H5
AWS J classification ISO: T49 4 T8-1 NO A-N5 H5
• Meets H8 diffusible hydrogen requirements over a range of humidity
levels
TYPICAL APPLICATIONS
• ProTech® hermetically sealed packaging
• Offshore
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical
properties per lot available online.

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 8 lb (3.6 kg) Spool 14 lb (6.4 kg) Coil
in (mm) 48 lb (21.8 kg) Hermetically Sealed Pail 56 lb (25.4 kg) Hermetically Sealed Pail
1/16 (1.6) ED034365 ED034200
5/64 (2.0) ED034195 ED033827

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-40°C (-40°F)

Requirements(4) - AWS E71T8-Ni2-JH8 400 (58) min 480-620 (70-90) 22 min 27 (20) min

Typical Results (3)

400-485 (58-70) 490-570 (71-83) 22-36 215-460 (160-340)

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FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Ni %Si %S %P %Al
Requirements
AWS E71T8-Ni2-JH8 0.30 max 1.75 max 1.75-2.75 0.60 max 0.030 max 0.030 max 1.8 max

Typical Results(3,4) 0.01-0.03 0.74-1.12 1.77-2.10 0.13-0.17 0.002-0.004 0.007-0.012 0.84-1.07

TYPICAL OPERATING PROCEDURES

Diameter, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

2.3 (90) 17-18 160 1.6 (3.6) 1.1 (2.5) 69

2.5 (100) 18-19 170 1.6 (3.6) 1.2 (2.8) 72
1.6 mm (1/16 in),
22 (7/8) 2.8 (110) 18-19 180 2.0 (4.4) 1.4 (3.1) 73
DC-
3.0 (120) 19-20 195 2.2 (4.8) 1.6 (3.5) 73
3.3 (130) 19-20 210 2.3 (5.1) 1.7 (3.7) 73

1.8 (70) 16-17 205 1.9 (4.2) 1.5 (3.2) 76

2.0 (80) 17-18 225 2.2 (4.7) 1.6 (3.6) 77
2.0 mm (5/64 in), 2.3 (90) 18-19 240 2.4 (5.3) 1.9 (4.2) 78
25 (1)
DC- 2.5 (100) 19-20 260 2.7 (5.9) 2.1 (4.7) 79
2.8 (110) 20-21 260 3.0 (6.5) 2.4 (5.2) 80
3.0 (120) 20-21 295 3.2 (7.1) 2.5 (5.6) 79

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)The strength and elongation properties reported were obtained from a 2.8 mm (0.505 in) tensile specimen artificially aged at
(1)

104°C (220°F) for 48 hours, as permitted by AWS A5.20-05. A naturally aged tensile specimen may take months to achieve the specified properties. See AWS A5.20-05, paragraph A8.3. The time required for the
natural aging of weld deposits is dependent upon ambient conditions, weldment geometry, the metallurgical structure of the weld deposit and other factors.

D-23 | www.lincolnelectric.com
Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-S) WIRE

INNERSHIELD® NR®-555
Low Alloy, All Position • AWS E81T8-G

KEY FEATURES CONFORMANCES

• Self-shielded electrode designed for welding in structural applications AWS A5: E81T8-G
• Welder friendly operability and flat bead face in out-of-position fillets CWB/CSA: E551T8-G, E81T8-G for 5/64” only
and groove welds
AWS D1.8: 5/64”
• Meets AWS D1.8 seismic lot waiver requirements
ISO: T46 5 Z Y NO 1 H10, T55 5 T8-1 NO A-G H10
• ProTech® foil bag packaging shields against moisture,
prevents rust and prolongs storage life JIS Z 3313: T55 5 T7-1 N A N2M1

WELDING POSITIONS TYPICAL INDUSTRY SEGMENTS

All • Structural
• General Fabrication

DIAMETERS / PACKAGING
Diameters 25 lb (11.3 kg)
in (mm) Plastic Spool

1/16 (1.6) ED035565

5/64 (2.0) ED035566

MECHANICAL PROPERTIES(1)
Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -46°C (-50°F) -29°C (-20°F) 21°C (70°F)

Requirements
AWS A5.29: E81T8-G -
550-690 - -
AWS A5.36: E81T8-A5-K8-H8 470 (68) min (80-100) min 19 27 (20) min - -
AWS D1.8: 80 ksi Classification 550 (80) min - 54 (40) min 54 (40) min
Typical Results(3)
550 (80) 630 (91) 25 100 (74) - -
AWS A5.36
AWS D1.8 High Heat Input
490 (70) 615 (88) 26 - 64 (47) 143 (105)
(80 kJ/in)
AWS D1.8 Low Heat Input
580 (84) 650 (93) 24 - 108 (80) 172 (127)
(30 kJ/in)

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FLUX-CORED (FCAW-S) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29: E81T8-G
0.15 max 1.00-2.00 0.40 max 0.030 max 0.030 max 0.50-1.50
AWS A5.36: E81T8-A5-K8-H8
Typical Results(3) 0.05 1.84 0.17 0.001 0.011 1.12

Diffusible Hydrogen
%Cr %Mo %V %Al
(mL/100g weld deposit)

Requirements
AWS A5.29: E81T8-G -
0.20 max 0.20 max 0.05 max 1.80 max
AWS A5.36: E81T8-A5-K8-H8 8 max
Typical Results(3) 0.05 0.01 0.00 0.84 5

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

1/16 in (1.6 mm), DC-

Optimal Settings 22 (7/8) 2.8 (110) 19 185 2.0 (4.5) 1.5 (3.4) 77%
Min - Max 22 (7/8) 1.8-3.0 (75-120) 16-20 145-200 1.4-2.2 (3.0-4.9) 1.0-1.6 (2.2-3.6) 72-77%

5/64 in (2.0 mm), DC-

Optimal Settings 22 (7/8) 2.8 (110) 19 245 2.9 (6.5) 2.5 (5.5) 85%

Min - Max 22 (7/8) 1.8-3.0 (75-120) 16-21 185-260 1.9-3.2 (4.1-7.1) 1.4-2.6 (3.0-5.8) 74-85%

Typical all weld metal.

(1)
Measure with 0.2% offset.
(2)
See test results disclaimer (4)To estimate ESO, subtract 1/4 in. (6.0 mm) from CTWD.
(3)

D-25 | www.lincolnelectric.com
 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 360® C71

Mild Steel, All Position • AWS E71T-1C-JH4

KEY FEATURES CONFORMANCES

• Seamless design protects the flux core from environmental exposure AWS A5.20: AWS E71T-1C-JH4
helping to maintain low diffusible hydrogen and extend shelf life
AWS D1.8: 0.045”, 0.052”, 1/16”
• Copper coating offers superior feedability and extended
contact tip life
• Low spatter and fume levels for less post-weld clean up
and a better work environment
• Low H4 diffusible hydrogen levels minimize the risk of
hydrogen induced cracking
• Premium arc performance and bead appearance
TYPICAL APPLICATIONS
• Offshore
• Shipbuilding

WELDING POSITIONS • Structural

• General Fabrication
All

SHIELDING GAS
100% CO2
Flow rate: 35 CFH

DIAMETERS / PACKAGING
Diameter 27 lb (12.2kg)
in (mm) Steel Spool

0.045 (1.1) ED036167

0.052 (1.3) ED036168
1/16 (1.6) ED036169

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Tensile J (ft•lbf)
Strength(2) Strength Elongation
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)

Requirements
AWS A5.20: E71T1C-JH4 390 (58) min 490-670 (70-95) 22 min 27 (20) min -
Typical Results(3)
As-Welded with 100% CO2 510-600 (74-87) 590-650 (85-94) 24-29 60-155 (44-114) 62-137 (46-101)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)

%C %Mn %Si %S %P %Ni

Requirements
AWS A5.20: E71T-1C-JH4 0.12 max 1.75 max 0.90 max 0.03 max 0.03 max 0.50 max
Typical Results(3)
As-Welded with 100% CO2 0.04-0.08 1.19-1.41 0.37-0.47 0.003-0.005 0.012-0.013 0.35-0.38
Diffusible Hydrogen
%Cr %Mo %V %Cu %B (mL/100g weld deposit)

Requirements
AWS A5.20: E71T-1C-JH4 0.20 max 0.30 max 0.08 max 0.35 max – 4.0 max

Typical Results(3)
As-Welded with 100% CO2 0.02-0.03 0.00-0.01 0.01 0.23-0.28 0.003-0.004 1-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

6.4 (250) 24-29 175 2.7 (5.9) 2.4 (5.3)

7.6 (300) 25-30 200 3.2 (7.0) 2.9 (6.4)
0.045 in (1.1 mm), DC+ 8.9 (350) 26-32 225 3.7 (8.2) 3.4 (7.5)
25 (1) 88-93
100% CO2 10.2 (400) 27-33 245 4.3 (9.4) 3.9 (8.6)
11.4 (450) 27-35 265 4.8 (10.6) 4.4 (9.7)
12.7 (500) 28-36 290 5.3 (11.7) 4.9 (10.9)
5.1 (200) 23-27 200 2.8 (6.2) 2.6 (5.7)
6.4 (250) 25-28 235 3.5 (7.7) 3.2 (7.1)
0.052 in (1.3 mm), DC+
25 (1) 8.9 (350) 27-31 300 4.9 (10.8) 4.5 (10.0) 91-93
100% CO2
10.8 (425) 28-32 335 6.0 (13.1) 5.5 (12.1)
12.7 (500) 30-34 375 7.0 (15.4) 6.5 (14.2)
3.8 (150) 23-27 230 3.1 (6.7) 2.8 (6.1)
5.1 (200) 24-28 275 4.1 (9.0) 3.8 (8.4)
1/16 in (1.6 mm), DC+
25 (1) 6.4 (250) 25-31 310 5.1 (11.3) 4.8 (10.6) 92-96
100% CO2
7.6 (300) 27-34 370 6.1 (13.5) 5.8 (12.8)
8.9 (350) 29-36 410 7.2 (15.8) 6.8 (15.0)

Typical all weld metal. (3)See test results disclaimer (4)In order to meet the requirements of the G group, the undiluted weld metal shall have not less than the minimum specified for one or more of the elements listed.
(1)

To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: This product contains micro-alloying elements. Additional information available upon request
(5)

D-27 | www.lincolnelectric.com
 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 360™ M71

Mild Steel, All Position • AWS E71T-1C-H4, E71T-1M-JH4

KEY FEATURES CONFORMANCES

• Seamless design protects the flux core from environmental exposure AWS A5.20: E71T-1C-H4, E71T-1M-JH4
helping to maintain low diffusible hydrogen and extend shelf life
AWS D1.8: 0.045”, 0.052”, 1/16”
• Copper coating offers superior feedability and extended
contact tip life
• Low spatter and fume levels for less post-weld clean up
and a better work environment
• Low H4 diffusible hydrogen levels minimize the risk of
hydrogen induced cracking
• Premium arc performance and bead appearance
TYPICAL APPLICATIONS
• Offshore
• Shipuilding
WELDING POSITIONS
• Structural
All • Oil & Gas

SHIELDING GAS
80% Ar / 20% CO2
100% CO2
Flow rate: 35 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.045 (1.1) W000403768

0.052 (1.3) W000403769
1/16 (1.6) W000403770

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Tensile J (ft•lbf)
Strength(2) Strength Elongation
MPa (ksi) MPa (ksi) % -18°C (0°F) -29°C (-20°F) -40°C (-40°F)

Requirements
AWS A5.20: E71T-1M-JH4 - - 27 (20) min
400 (58) min 490-660 (70-95) 22 min
AWS A5.20: E71T-1C-H4 27 (20) min - -
Typical Results(3)
As-Welded with 80% Ar/ 20% CO2 500-540 (72-79) 560-620 (81-90) 24-28 70-100 (51-74) 80-120 (59-90) 35-55 (25-41)
As-Welded with 100% CO2 470 (68) 530 (77) 28 60 (44) - -

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)

%C %Mn %Si %S
Requirements
AWS A5.20: E71T-1M-JH4, E71T-1C-H4 0.12 max 1.75 max 0.90 max 0.03 max
Typical Results (3)

As-Welded with 80% Ar / 20% CO2 0.04-0.06 1.20-1.50 0.40-0.50 < 0.015
Diffusible Hydrogen
%P %Cu %B (mL/100g weld deposit)

Requirements
AWS A5.20: E71T-1M-JH4, E71T-1C-H4 0.03 max 0.35 max Not Specified 4.0 max
Typical Results(3)
As-Welded with 80% Ar / 20% CO2 < 0.015 0.10-0.20 0.003-0.006 1.5-3.5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

6.0 21-23 160 2.5 (5.5) 2.2 (4.8)

(236)
7.5 23-24 190 3.1 (6.9) 2.7 (6.0)
(295)
9.0 24-26 220 3.8 (8.3) 3.3 (7.3)
0.045 in (1.1 mm), DC+ 15-20 (354)
80% Ar / 20% CO2 10.5 26-28 250 4.4 (9.7) 3.9 (8.6) 85-88
(3/4) (413)
11.5 27-29 260 4.8 (10.6) 4.3 (9.4)
(453)(512)
13.0 28-30 270 5.4 (12.0) 4.8 (10.7)
(590)
15.0 28-31 290 6.3 (13.8) 5.6 (12.3)
5.0 (197) 21-22 210 2.7 (6.1) 2.4 (5.3)
6.0 (236) 23-24 240 3.3 (7.3) 2.9 (6.3)
0.052 in (1.3 mm), DC+ 15-20 8.0 (315) 26-27 280 4.4 (9.7) 3.9 (8.5)
80% Ar / 20% CO2 85-88
(3/4) 9.0 (354) 27-29 300 4.9 (10.9) 4.4 (9.7)
10.0 (394) 27-29 320 5.5 (12.1) 4.9 (10.8)
12.5 (492) 29-30 350 6.9 (15.1) 6.1 (13.5)
3.1 (122) 21-22 190 2.4 2.1 (4.6)
(5.3)(8.6)
5.0 (197) 23-26 280 3.9 3.4 (7.6)
1/16 in (1.6 mm), DC+ 15-20 (11.2)
80% Ar / 20% CO2 6.5 (256) 26-28 350 5.1 4.5 (10.0) 85-88
(3/4) (12.9)
7.5 (295) 27-29 370 5.9 5.2 (11.5)
(15.5)
9.0 (354) 28-30 400 7.0 6.3 (13.8)

Typical all weld metal. -(3)See test results disclaimer (4)In order to meet the requirements of the G group, the undiluted weld metal shall have not less than the minimum specified for one or more of the elements listed. (5)To estimate
(1)

ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: This product contains micro-alloying elements. Additional information available upon request

D-29 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 71A75 DUAL

Mild Steel, All Position • AWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8

KEY FEATURES CONFORMANCES

• Designed for welding with either 100% CO2 or 75% AWS A5.20: E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8
Argon/25% CO2 shielding gases
CWB/CSA W48: E491T1-C1A3-CS1-H8 (E491T-9-H8),
• Premium arc performance and bead appearance E491T1-M21A3-CS1-H8 (E491T-9M-H8)
• ProTech® foil bag packaging ISO 17632-B: T49 3 T1-1 C1 A H10, T49 3 T1-1 M21 A H10

WELDING POSITIONS
All TYPICAL APPLICATIONS
• General fabrication
SHIELDING GAS
100% CO2
75% Argon / 25% CO2
Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter
15 lb (6.8 kg) Plastic Spool 33 lb (15 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) 60 lb (27.2 kg) Master Carton Spool* Fiber Spool Accu-Trak® Drum

0.045 (1.1) ED031882 ED031669 ED031844 ED032044

0.052 (1.3) ED031883 ED031670 ED031845 ED032045
1/16 (1.6) ED031884 ED031671 ED031846 ED032046

*Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements(4)
AWS A5.20 E71T-1C-H8, E71T-1M-H8 400 (58) 480-655 22 27 (20) min Not Specified
AWS A5.20 E71T-9C-H8, E71T-9M-H8 min (70-95) min Not Specified 27 (20) min
Typical Results (3)

As-Welded with 100% CO2 510-550 (73-79) 570-600 (82-87) 26-28 38-95 (28-70) 27-65 (20-48)
As-Welded with 75% Ar/25% CO2 570-610 (82-88) 620-660 (89-95) 24-26 62-111 (46-82) 39-85 (29-63)

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FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P (mL/100g weld deposit)

Requirements(4)
AWS A5.20 E71T-1C-H8, E71T-1M-H8 0.12 1.75 0.90 0.03 0.03 8.0
AWS A5.20E71T-9C-H8, E71T-9M-H8 max max max max max max

Typical Results(3)
As-Welded with 100% CO2 0.03-0.04 1.28-1.41 0.42-0.49 0.01 0.01-0.02 3-8
As-Welded with 75% Ar/25% CO2 0.03-0.04 1.45-1.60 0.54-0.62 0.01 0.01-0.02 4-8

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas(5) mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 20-25 135 1.8 (4.0) 1.6 (3.5)

6.4 (250) 21-26 150 2.6 (5.7) 2.3 (5.0)
7.6 (300) 22-27 165 3.1 (6.8) 2.7 (6.0)
8.9 (350) 23-28 190 3.6 (8.0) 3.2 (7.0)
0.045 in (1.1 mm), DC+
25 (1) 10.2 (400) 24-29 205 4.1 (9.1) 3.6 (8.0) 86-88
75% Ar/25% CO2
11.4 (450) 25-30 225 4.7 (10.3) 4.1 (9.0)
12.7 (500) 26-31 245 5.2 (11.4) 4.5 (10.0)
14.0 (550) 27-32 265 5.7 (12.5) 5.0 (10.9)
15.2 (600) 27-33 285 6.2 (13.7) 5.4 (11.9)

3.8 (150) 20-25 155 2.0 (4.5) 1.8 (3.9)

5.1 (200) 21-26 165 2.7 (6.0) 2.4 (5.2)
6.4 (250) 22-27 190 3.4 (7.5) 2.9 (6.5)
7.6 (300) 23-28 215 4.1 (9.0) 3.5 (7.8)
0.052 in (1.3 mm), DC+
25 (1) 8.9 (350) 24-29 235 4.7 (10.5) 4.1 (9.1) 86-88
75% Ar/25% CO2
9.5 (375) 25-30 255 5.1 (11.2) 4.4 (9.8)
10.8 (425) 27-31 275 5.8 (12.7) 5.0 (11.1)
12.1 (475) 28-33 295 6.4 (14.2) 5.6 (12.4)
12.7 (500) 29-35 325 6.8 (15.0) 5.9 (13.0)

3.2 (125) 20-25 195 2.4 (5.3) 2.1 (4.6)

4.4 (175) 21-26 215 3.3 (7.4) 2.9 (6.4)
5.1 (200) 22-27 235 3.8 (8.4) 3.3 (7.3)
5.7 (225) 23-28 265 4.3 (9.5) 3.7 (8.2)
1/16 in (1.6 mm), DC+
25 (1) 6.4 (250) 24-29 285 4.8 (10.5) 4.2 (9.2) 86-88
75% Ar/25% CO2
7.6 (300) 25-31 315 5.7 (12.6) 5.0 (11.0)
8.3 (325) 25-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 26-33 365 6.7 (14.7) 5.8 (12.8)
10.2 (400) 28-35 405 7.6 (16.8) 6.6 (14.6)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2 & As-Welded 75% Argon / 25% CO2. (5) When welding under CO2, increase
(1)

voltage by 1 Volt. (6)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: This product contains micro-alloying elements. Additional information available upon request

D-31 | www.lincolnelectric.com
 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 71A85
Mild Steel, All Position • AWS E71T-1M-H8, E71T-9M-H8 BUY AMERICA

KEY FEATURES CONFORMANCES

• Designed for welding with 75 - 85% Argon/balance CO2 AWS A5.20: E71T-1M-H8, E71T-9M-H8
shielding gas
ABS: 3YSA H10
• Premium arc performance and bead appearance
CWB/CSA W48: E491T-9M-H8
• Meets AWS D1.8 seismic lot waiver requirements
DNV - 2.9: III YMS H10
• ProTech® foil bag packaging
Lloyd’s Register - Ch.11: 3YS H10
AWS D1.8: 0.045”, 0.052”, 1/16”
WELDING POSITIONS ISO 17632-B: T49 3 T1-1 M21 A H10
All

SHIELDING GAS TYPICAL APPLICATIONS

75% - 85% Argon / Balance CO2 • Shipbuilding
Flow Rate: 40 - 50 CFH
• Seismic structural fabrication
• General fabrication

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) 60 lb (27.2 kg) Master Carton Spool** Fiber Spool Accu-Trak® Drum

0.045 (1.1) ED031885 ED031663, ED035592* ED031847 ED032047

0.052 (1.3) ED031886 ED031664, ED035591* ED031848 ED032048
1/16 (1.6) ED031887 ED031665, ED035590* ED031849 ED032049

*Buy America Product **Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
Requirements(4)
AWS A5.20 E71T-1M 400 (58) 480-655 22 27 (20) min Not Specified
AWS A5.20 E71T-9M min (70-95) min Not Specified 27 (20) min
Typical Results(3)
As-Welded with 75%-85% Ar/balance CO2 550-600 (80-88) 600-650 (87-94) 24 - 26 64-115 (47-85) 43-95 (32-70)

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DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P (mL/100g weld deposit)

Requirements(4)
AWS A5.20 E71T-1M, E71T-9M 0.12 max 1.75 max 0.90 max 0.03 max 0.03 max 8.0 max

Typical Results(3)
As-Welded with 75%-85% Ar/balance CO2 0.03-0.04 1.43-1.56 0.52-0.59 <0.01 0.01 6-8

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 21-26 125 1.8 (4.0) 1.6 (3.5)

6.4 (250) 22-27 150 2.6 (5.7) 2.3 (5.0)
7.6 (300) 23-28 165 3.1 (6.8) 2.7 (6.0)
0.045 in (1.1 mm), DC+ 8.9 (350) 23-29 190 3.6 (8.0) 3.2 (7.0)
75%-85% Ar/ 25 (1) 10.2 (400) 25-30 205 4.1 (9.1) 3.6 (8.0) 86-88
balance CO2 11.4 (450) 26-31 225 4.7 (10.3) 4.1 (9.0)
12.7 (500) 27-32 245 5.2 (11.4) 4.5 (10.0)
14.0 (550) 28-33 265 5.7 (12.5) 5.0 (10.9)
15.2 (600) 28-34 280 6.2 (13.7) 5.4 (11.9)

3.8 (150) 21-26 150 2.0 (4.5) 1.8 (3.9)

5.1 (200) 21-27 165 2.7 (6.0) 2.4 (5.2)
6.4 (250) 22-27 190 3.4 (7.5) 2.9 (6.5)
0.052 in (1.3 mm), DC+ 7.6 (300) 23-28 215 4.1 (9.0) 3.5 (7.8)
75%-85% Ar/ 25 (1) 8.9 (350) 24-29 235 4.7 (10.5) 4.1 (9.1) 86-88
balance CO2 9.5 (375) 25-30 255 5.1 (11.2) 4.4 (9.8)
10.8 (425) 26-31 275 5.8 (12.7) 5.0 (11.1)
12.1 (475) 27-32 295 6.4 (14.2) 5.6 (12.4)
12.7 (500) 27-33 315 6.8 (15.0) 5.9 (13.0)

3.2 (125) 20-25 185 2.4 (5.3) 2.1 (4.6)

4.4 (175) 21-26 215 3.3 (7.4) 2.9 (6.4)
5.1 (200) 22-27 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+ 5.7 (225) 23-28 265 4.3 (9.5) 3.7 (8.2)
75%-85% Ar/ 25 (1) 6.4 (250) 24-29 285 4.8 (10.5) 4.2 (9.2) 86-88
balance CO2 7.6 (300) 25-30 315 5.7 (12.6) 5.0 (11.0)
8.3 (325) 26-31 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 27-32 365 6.7 (14.7) 5.8 (12.8)
10.2 (400) 28-33 385 7.6 (16.8) 6.6 (14.6)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 75%-85% Argon/Balance CO2 (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

NOTE 1: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com. NOTE 2: This product contains micro-alloying elements.
Additional information available upon request.

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ULTRACORE® 712C
Mild Steel, All Position • AWS E71T-12C-JH8, E71T-1C-JH8, E71T-9C-JH8 BUY AMERICA

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with impact toughness exceeding AWS A5.20: E71T-12C-JH8, E71T-1C-JH8, E71T-9C-JH8
27 J (20 ft•lbf) at -40°C (-40°F)
ABS: 3YSA H10
• Designed for welding with 100% CO2 shielding gas
CWB/CSA W48:: E491T-9J-H8, E491T-12J-H8
• Premium arc performance and bead appearance
DNV - 2.9: III YMS H10
• ProTech® foil bag packaging
Lloyd’s Register: 3YS H10
AWS D1.8: 1/16”
WELDING POSITIONS ISO 17632-B: T49 4 T12-1 C1 A-K H10
All

SHIELDING GAS TYPICAL APPLICATIONS

100% CO2 • Bridge fabrication • Offshore
Flow Rate: 40-50 CFH
• Pressure vessels • ASME related
applications
• Shipbuilding

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) 60 lb (27.2 kg) Master Carton Spool** Fiber Spool Accu-Trak® Drum

0.045 (1.1) ED031894 ED031672, ED032754* ED031681

0.052 (1.3) ED031895 ED031673, ED034418* ED031839, ED034420* ED031879
1/16 (1.6) ED031896 ED031674, ED034419* ED031840, ED034421* ED031799

*Buy America Product **Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)

Requirements (4)

AWS A5.20 E71T-1C-JH8 27 (20) min Not Specified

AWS A5.20 E71T-9C-JH8 400 (58) min 480-655 (70-95) 22 min Not Specified 27 (20) min 27 (20) min
AWS A5.20 E71T-12C-JH8
480-620 (70-90) Not Specified 27 (20) min
Typical Results(3)
As-Welded with 100% CO2 485-535 (70-77) 540-585 (78-84) 25-28 135-193 (100-143) 91-164 (67-121) 57-133 (42-98)

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DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P %Ni (mL/100g weld deposit)

Requirements(4)
AWS A5.20 E71T-1C-JH8, E71T-9C-JH8 0.12 1.75 max 0.90 0.03 0.03 0.50 8.0
AWS A5.20 E71T-12C-JH8 max 1.60 max max max max max max

Typical Results(3)
As-Welded with 100% CO2 0.03 1.34-1.49 0.26-0.32 0.01 0.01-0.02 0.33-0.41 3-8

TYPICAL OPERATING PROCEDURES

Wire Feed Approx. Melt-Off Deposition
Diameter, Polarity CTWD(5) Speed Voltage Current Rate Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

1.8 (3.4)
4.4 (175) 24-29 115 (3.9) 1.5
2.5 (4.8)
6.4 (250) 25-30 140 (5.6) 2.2
3.1 (5.8)
7.6 (300) 26-31 155 (6.8) 2.6
3.6 (6.8)
0.045 in (1.1 mm), DC+ 8.9 (350) 26-31 170 (7.9) 3.1
4.1 (7.8)
As-Welded with 25 (1) 10.2 (400) 26-31 185 (9.0) 3.5 85-88
4.6 (8.8)
100% CO2 11.4 (450) 27-32 200 (10.1) 4.0
5.1 (9.8)
12.7 (500) 27-32 215 (11.3) 4.4
5.6 (10.8)
14.0 (550) 28-33 230 (12.4) 4.9
6.1 (11.7)
15.2 (600) 28-33 245 (13.5) 5.3

1.7
3.8 24-29 140 2.1 (4.7) (3.8)
2.4
5.1 (150) 25-30 160 2.9 (6.3) (5.2)
3.0
6.4 (200) 26-31 180 3.5 (7.8) (6.5)
3.6
0.052 in (1.3 mm), DC+ 7.6 (250) 26-31 205 4.3 (9.4) (7.9)
4.2
As-Welded with 25 (1) 8.9 (300) 27-32 225 5.0 (11.0) (9.2) 85-88
4.5
100% CO2 9.5 (350) 27-32 235 5.3 (11.7) (9.9)
5.1
10.8 (375)(425) 27-32 255 6.0 (13.3) (11.2)
5.7
12.1 (475)(500) 28-33 275 6.8 (14.9) (12.6)
6.0
12.7 28-33 290 7.1 (15.6) (13.3)

2.9
3.8 23-28 200 (6.4) 2.4 (5.3)
3.4
4.4 24-29 215 (7.5) 2.9 (6.3)
3.9
5.1 (150)(175) 24-29 230 (8.5) 3.3 (7.2)
4.4
1/16 in (1.6 mm), DC+ 5.7 (200)(225) 24-29 245 (9.6) 3.7 (8.1)
4.8
As-Welded with 25 (1) 6.4 (250)(300) 25-30 255 (10.6) 4.1 (9.1) 85-88
5.8
100% CO2 7.6 (325)(350) 25-30 285 (12.7) 4.9 (10.9)
6.3
8.3 (400) 26-31 300 (13.8) 5.4 (11.9)
6.7
8.9 26-31 310 (14.8) 5.8 (12.8)
7.7
10.2 27-32 340 (16.9) 6.7 (14.7)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

NOTE: This product contains micro-alloying elements. Additional information available upon request.

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 712C-H PLUS

Mild Steel, All Positions • E71T-12C-JH4, E81T1-GC

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -50°F AWS A5.20: E71T-12C-JH4

in both the as-welded and stress-relieved conditions AWS A5.29: E81T1-GC
• Designed for welding with 100% CO2 shielding gas ABS: 4YSA H5
• H4 diffusible hydrogen levels CWB/CSA W48:: E491T-12J-H4
• Q2 Lot - Certificate showing actual deposit chemistry
®
DNV - 2.9: IV Y40MS H5
and mechanical properties per lot available online
Lloyd’s Register: 4YS H5
• ProTech® foil bag packaging

TYPICAL APPLICATIONS
WELDING POSITIONS
• Offshore platforms • Oil & gas pipelines
All
& pipe systems • Pressure vessels
• Petrochemical
SHIELDING GAS • Bridge fabrication
pipelines
100% CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Plastic Spool

0.045 (1.1) ED034849

0.052 (1.3) ED034848
1/16 (1.6) ED034850

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (40°F) -46°C (-50°F) @ -51°C (-60°F)

Requirements
AWS A5.20: E71T-12C-JH4
As-Welded with 100% CO2 400 (58) min 480-620 (70-90) 22 min 27 (20) min - -
AWS A5.29: E81T1-GC as welded with
100% CO2 requirements: 470 (68) min 550-690 (80-100) min 19 min - - -
Typical Results (3)

As-Welded with 100% CO2 490-530 (71-77) 560-585 (81-85) 25-27 89-156 (66-115) 73-148 (54-109) 66-132 (49-97)
Stress Relieved with 100% CO2
for 1 hr @ 621°C (1150°F) 420-470 (61-68) 530-565 (77-82) 29-34 115-178 (85-131) 95-148 (70-109) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S

Requirements
AWS A5.20: E71T-12C-JH4 0.12 max 1.60 max 0.90 max
0.03 max
AWS A5.29 E81T1-GC requirements:
– 0.50 min 1.00 max 0.030 max

Typical Results(3)
with 100% CO2 0.04-0.05 1.48-1.57 0.45-0.50 0.008

Diffusible Hydrogen
%P %Ni
(mL/100g weld deposit)

Requirements
0.50 max
AWS A5.20: E71T-12C-JH4 0.03 max 4.0 max
AWS A5.29 E81T1-GC requirements:
0.030 max 0.50 max –
Typical Results (3)

with 100% CO2 0.013 0.02 2-4

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

0.045 in (1.1 mm), DC+ 100% CO2

Optimal Settings 22 (7/8) 11.2 (440) 29 220
1.8-6.1 (3.9-13.5) 1.5-5.1 (3.4-11.3) 83-88
Min - Max 19-25 (3/4-1) 4.4-13.3 (175-525) 23-32 115-245
0.052 in (1.3 mm), DC+ 100% CO2
Optimal Settings 25 (1) 8.6 (340) 30 235
2.1-7.1 (4.7-15.6) 1.7-6.0 (3.8-13.3) 80-86
Min - Max 19-25 (3/4-1) 3.8-10.2 (150-400) 23-32 140-290
1/16 in (1.6 mm), DC+ 100% CO2
Optimal Settings 25 (1) 7.6 (300) 28 295
2.9-6.7 (6.4-14.8) 2.4-5.8 (5.3-12.8) 82-87
Min - Max 19-25 (3/4-1) 3.8-8.9 (150-350) 22-31 200-360

(1)
Typical all weld metal. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 712A80
Mild Steel, All Position • AWS E71T-12M-JH8, E71T-1M-JH8, E71T-9M-JH8 BUY AMERICA

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with impact AWS A5.20: E71T-12M-JH8, E71T-1M-JH8, E71T-9M-JH8
toughness exceeding 27 J (20 ft•lbf) at -40°C (-40°F)
ABS: 4YSA H10
• Designed for welding with 75-80% Argon/balance
CO2 shielding gas CWB/CSA W48: E491T1-M21A4-CS1-H8 (E491T-9MJ-H8),
E491T1-M21A4-CS2-H8 (E491T-12MJ-H8)
• Premium arc performance and bead appearance
DNV - 2.9: IV YMS H10
• ProTech® foil bag packaging
Lloyd’s Register: 4YS H10

WELDING POSITIONS ISO 17632-B: T49 4 T12-1 M21 A-K H10

All

TYPICAL APPLICATIONS
SHIELDING GAS
• Offshore
75% - 80% Argon / Balance CO2
• Pressure vessels
Flow Rate: 40 - 50 CFH
• Shipbuilding
• Heavy equipment
• ASME related applications

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) 60 lb (27.2 kg) Master Carton Spool** Fiber Spool Accu-Trak® Drum

0.045 (1.1) ED031675 ED031850 ED032050

0.052 (1.3) ED035405 ED031676 ED031851 ED032051
1/16 (1.6) ED031890 ED031677, ED036415* ED031852 ED032052

*Buy America Product **Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)

Requirements (4)

AWS A5.20 E71T-1M-JH8 27 (20) min Not Specified

AWS A5.20 E71T-9M-JH8 480-655 (70-95) Not Specified 27 (20) min
400 (58) min 22 min 27 (20) min
AWS A5.20 E71T-12M-JH8 480-620 (70-90) Not Specified 27 (20) min

Typical Results(3)
As-Welded with
75%-80% Ar/balance CO2 505-555 (73-80) 565-610 (82-88) 25-27 166-186 (123-137) 100-160 (74-118) 72-142 (53-105)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded 75%-80% Argon/Balance CO2.
(1)

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DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P %Ni (mL/100g weld deposit)

Requirements(4)
AWS A5.20 E71T-1M-JH8, E71T-9M-JH8 0.12 1.75 max 0.90 0.03 0.03 0.50 8.0
AWS A5.20 E71T-12M-JH8 max 1.60 max max max max max max

Typical Results(3)
As-Welded with 75%-80% Ar/balance CO2 0.03-0.04 1.40-1.53 0.31-0.36 0.01 0.01 0.32-0.38 4-8

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 20-25 140 1.8 (4.0) 1.6 (3.5)

5.7 (225) 21-26 150 2.3 (5.1) 2.0 (4.5)
7.0 (275) 22-27 165 2.8 (6.3) 2.5 (5.5)
0.045 in (1.1 mm), DC+ 8.3 (325) 22-27 190 3.4 (7.4) 2.9 (6.5)
75%-80% Ar/ 25 (1) 8.9 (350) 23-28 205 3.6 (8.0) 3.2 (7.0) 86-88
balance CO2 10.2 (400) 24-29 230 4.1 (9.1) 3.6 (8.0)
11.4 (450) 25-31 245 4.7 (10.3) 4.1 (9.0)
12.1 (475) 26-32 265 4.9 (10.8) 4.3 (9.5)
13.3 (525) 27-33 280 5.4 (12.0) 4.7 (10.4)

3.8 (150) 20-25 150 2.0 (4.5) 1.8 (3.9)

4.4 (175) 21-26 165 2.4 (5.2) 2.1 (4.6)
5.1 (200) 22-27 190 2.7 (6.0) 2.4 (5.2)
0.052 in (1.3 mm), DC+ 5.7 (225) 23-28 215 3.1 (6.7) 2.7 (5.9)
75%-80% Ar/ 25 (1) 6.4 (250) 24-29 235 3.4 (7.5) 2.9 (6.5) 86-88
balance CO2 7.6 (300) 25-30 255 4.1 (9.0) 3.5 (7.8)
8.3 (325) 27-31 275 4.4 (9.7) 3.8 (8.5)
8.9 (350) 28-32 295 4.7 (10.5) 4.1 (9.1)
11.4 (450) 29-34 330 6.1 (13.5) 5.3 (11.7)

3.8 (150) 21-26 200 2.9 (6.3) 2.5 (5.5)

4.4 (175) 22-27 215 3.3 (7.4) 2.9 (6.4)
5.1 (200) 22-28 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+ 5.7 (225) 24-29 265 4.3 (9.5) 3.7 (8.2)
75%-80% Ar/ 25 (1) 6.4 (250) 25-30 285 4.8 (10.5) 4.2 (9.2) 86-88
balance CO2 7.6 (300) 26-31 315 5.7 (12.6) 5.0 (11.0)
8.3 (325) 27-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 28-33 365 6.7 (14.7) 5.8 (12.8)
10.2 (400) 29-34 415 7.6 (16.8) 6.6 (14.6)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded 75%-80% Argon/Balance CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 712A80-H PLUS

Mild Steel, All Positions • AWS E71T-12M-JH4, E71T-1M-JH4, E71T-9M-JH4, E81T1-GM

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -50°F in both the AWS A5.20: E71T-12M-JH4, E71T-1M-JH4, E71T-9M-JH4
as-welded and stress-relieved conditions AWS 5.29: E81T1-GM
• Designed for welding with 75-80% Argon/Balance CO2 ABS: 4YSA H5
shielding gas
CWB/CSA W48: E491T1-M21A5-CS2-H4 (E491T-12MJ-H4)
• H4 diffusible hydrogen levels
DNV - 2.9: IV YMS H5
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical
properties per lot available online Lloyd’s Register: 4YS H5
• ProTech® foil bag packaging

WELDING POSITIONS TYPICAL APPLICATIONS

All • Offshore Platforms & Pipe • Oil & Gas Pipelines

Systems • Pressure Vessels
• Petrochemical
SHIELDING GAS • Bridge Fabrication
Pipelines
75-80% Argon / Balance CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Plastic Spool

0.045 (1.1) ED034845

0.052 (1.3) ED034846
1/16 (1.6) ED034847

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (40°F) -46°C (-50°F) @ -51°C (-60°F)
Requirements
AWS A5.20: E71T-12M-JH4
As-Welded with 75-80% Ar/balance CO2 400 (58) min 480-620 (70-90) 22 min 27 (20) min - -
AWS A5.29: E81T1-GM
As-Welded with 75-80% Ar/balance CO2 470 (68) min 550-690 (80-100) 19 min - - -
Typical Results(3)
As-Welded with 75-80% Ar/balance CO2 530-545 (77-79) 590-605 (86-88) 26-28 95-150 (69-112) 65-145 (49-106) 75-140 (55-102)
Stress Relieved with
75-80% Ar/balance CO2
for 1 hr @ 621°C (1150°F) 445-470 (65-68) 545-565 (79-82) 31-33 85-150 (62-109) 60-125 (43-91) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S

Requirements
AWS A5.20: E71T-12M-JH4 0.12 max 1.60 max 0.90 max 0.03 max

A5.29 E81T1-GM requirements: – 0.50 min 1.00 max 0.030 max

Typical Results (3)

with 75-80% Ar / Balance CO2 0.04-0.05 1.40-1.48 0.44-0.46 0.008

Diffusible Hydrogen
%P %Ni
(mL/100g weld deposit)

Requirements
AWS A5.20: E71T-12M-JH4 0.03 max – 4.0 max
A5.29 E81T1-GM requirements: 0.030 max 0.50 min 4 max

Typical Results(3)
with 75-80% Ar / Balance CO2 0.015 0.04 2-4

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

0.045 in (1.1 mm), DC+

75-80% Ar/balance CO2
Optimal Settings 22 (7/8) 11.2 (440) 28 220
1.8-5.2 (4.0-11.4) 1.6-4.7 (3.5-10.4) 84-91
Min - Max 19-25 (3/4-1) 4.4-12.7 (175-500) 21-33 140-275
0.052 in (1.3 mm), DC+
75-80% Ar/balance CO2
Optimal Settings 25 (1) 8.6 (340) 29 235
2.0-5.4 (4.5-12.0) 1.8-4.7 (3.9-10.4) 84-87
Min - Max 19-25 (3/4-1) 3.8-10.2 (150-400) 21-33 150-310
1/16 in (1.6 mm), DC+
75-80% Ar/balance CO2
Optimal Settings 25 (1) 7.6 (300) 27 295
2.9-6.7 (6.3-14.7) 2.5-5.8 (5.5-12.8) 83-87
Min - Max 19-25 (3/4-1) 3.8-8.9 (150-350) 22-33 200-365
(1)
Typical all weld metal. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

ULTRACORE® HD-C
Mild Steel, All Position • AWS E71T-1C-H8, E71T-9C-H8 BUY AMERICA

KEY FEATURES CONFORMANCES

• High deposition rates, increase weld deposition exceeding AWS A5.20: E71T-1C-H8, E71T-9C-H8
10 lbs/hr out-of-position
ABS: 3YSA H10
• Fast freezing slag for a flat bead shape and increased productivity in
CWB/CSA W48: E491T1-C1A3-CS1-H8 (E491T-9-H8)
all positions, including vertical up
• Operators can set the machine on a single setting and weld DNV - 2.9: III YMS H10
in all positions Lloyd’s Register: 3YS H10
• Little or no pre-weld clean up required, weld over light rust, ISO 17632-B T49 3 T1-1 C1 A H10
mill scale, and primer
AWS D1.8: 0.045”, 0.052”, 1/16”
• Meets AWS D1.8 seismic lot waiver requirements

WELDING POSITIONS TYPICAL APPLICATIONS

All • Shipbuilding
• General fabrication

SHIELDING GAS
100% CO2
Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg) 50 lb (22.7 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) 60 lb (27.2 kg) Master Carton Spool** Fiber Spool Coil Accu-Trak® Drum

0.045 (1.1) ED033756 ED033755 ED033757

0.052 (1.3) ED033759 ED033758 ED033760 ED034376
1/16 (1.6) ED033762 ED033761 ED033763 ED036529* ED033785

*Buy America Product **Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)
Requirements
AWS A5.20 E71T-1C-H8 400 (58) 480-660 22 27 (20) min Not Specified
AWS A5.20 E71T-9C-H8 min (70-95) min Not Specified 27 (20) min

Test Results(3) - As-Welded with 100% CO2 540-560 (78-81) 590-610 (86-89) 27 37-111 (27-82) 31-85 (23-63)

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si

Requirements - AWS E71T-1C-H8, E71T-9C-H8 0.12 max 1.75 max 0.90 max
Test Results(3) - As-Welded with 100% CO2 0.04-0.05 1.36-1.46 0.38-0.42
Diffusible Hydrogen
%S %P (mL/100g weld deposit)

Requirements - AWS E71T-1C-H8, E71T-9C-H8 0.03 max 0.03 max 8 max

Test Results(3) - As-Welded with 100% CO2 0.01 0.01 4-6

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 22-25 145 1.8 (3.9) 1.5 (3.4)

6.4 (250) 23-28 185 2.5 (5.6) 2.2 (4.8)
7.6 (300) 24-30 215 3.1 (6.8) 2.6 (5.8)
8.9 (350) 25-31 235 3.6 (7.9) 3.1 (6.8)
0.045 in (1.1 mm), DC+ 19 - 25
10.2 (400) 27-32 255 4.1 (9.0) 3.5 (7.8) 85 - 87
100% CO2 (3/4 - 1)
11.4 (450) 28-33 280 4.6 (10.1) 4.0 (8.8)
12.7 (500) 27-33 300 5.1 (11.3) 4.4 (9.8)
14.0 (550) 28-33 315 5.6 (12.4) 4.9 (10.8)
15.2 (600) 30-35 335 6.1 (13.5) 5.3 (11.7)

3.8 (150) 22-25 155 2.1 (4.7) 1.7 (3.8)

5.1 (200) 23-26 190 2.9 (6.3) 2.4 (5.2)
6.4 (250) 23-27 225 3.5 (7.8) 2.9 (6.5)
7.6 (300) 24-29 265 4.3 (9.4) 3.6 (7.9)
0.052 in (1.3 mm), DC+ 19 - 25
8.9 (350) 26-30 285 5.0 (11.0) 4.2 (9.2) 81 - 85
100% CO2 (3/4 - 1)
9.5 (375) 27-30 310 5.3 (11.7) 4.5 (9.9)
10.8 (425) 28-32 325 6.0 (13.3) 5.1 (11.2)
12.1 (475) 29-33 345 6.8 (14.9) 5.7 (12.6)
12.7 (500) 30-34 360 7.1 (15.6) 6.0 (13.3)

3.8 (150) 21-26 195 2.9 2.4 (5.3)

(6.4)
4.4 (175) 22-27 245 3.4 2.9 (6.3)
(7.5)
5.1 (200) 22-27 260 3.9 3.3 (7.2)
(8.5)
5.7 (225) 23-28 290 4.4 3.7 (8.1)
1/16 in (1.6 mm), DC+ 19 - 25 (9.6)
6.4 (250) 24-29 310 4.8 4.1 (9.1) 84 - 87
100% CO2 (3/4 - 1) (10.6)
7.6 (300) 25-30 330 5.8 4.9 (10.9)
(12.7)
8.3 (325) 25-30 365 6.3 5.4 (11.9)
(13.8)(14.8)
8.9 (350) 26-30 390 6.7 5.8 (12.8)
(16.9)
10.2 (400) 27-31 405 7.7 6.7 (14.7)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2 (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® HD-M
Mild Steel, All Position • AWS E71T-1M-H8, E71T-9M-H8 BUY AMERICA

KEY FEATURES CONFORMANCES

• Increase weld deposition to more than 10 lbs./hr. AWS A5.20: E71T-1M-H8, E71T-9M-H8
out-of-position
ABS: 3YSA H10
• Fast freezing slag for a flat bead shape and increased productivity in
all positions, including vertical up CWB/CSA W48: E491T1-M21A3-CS1-H8 (E491T-9M-H8)

• Operators can set the machine on a single setting DNV - 2.9: III YMS H10
and weld in all positions Lloyd’s Register: 3YS H10
ISO 17632-B: T49 3 T1-1 M21 A H10
WELDING POSITIONS
All
TYPICAL APPLICATIONS

SHIELDING GAS • Shipbuilding

• General fabrication
75% Argon / Balance CO2
Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg) 50 lb (23 kg)
in (mm) 60 lb (27.2 kg) Master Carton Fiber Spool (Plastic Bag) Fiber Spool (Plastic Bag)
0.045 (1.1) ED033986 ED033989 ED033992
0.052 (1.3) ED033987 ED033990 ED033993
1/16 (1.6) ED033988 ED033991, ED036619* ED033994

*Buy America Product

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements
AWS A5.20 E71T-1M-H8 400 (58) 480-655 22 27 (20) min Not Specified
AWS A5.20 E71T-9M-H8 min (70-95) min Not Specified 27 (20) min
Test Results(3)
As-Welded with 75% Argon / 25% CO2 570-588 (83-85) 615-633 (89-92) 26-28 54-74 (40-54) 31-43 (23-32)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P (mL/100g weld deposit)

Requirements
AWS E71T-1M-H8, E71T-9M-H8 0.12 max 1.75 max 0.90 max 0.03 max 0.03 max 8 max
Test Results(3)
As-Welded with 75% Argon / 25% CO2 0.04-0.05 1.44-1.50 0.49-0.53 <0.01 0.01 3-7

TYPICAL OPERATING PROCEDURES

Approx.
Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 21-26 130 1.8 (4.0) 1.6 (3.5)

6.4 (250) 22-27 155 2.6 (5.7) 2.3 (5.0)
7.6 (300) 23-28 170 3.1 (6.9) 2.7 (6.0)
8.9 (350) 23-29 190 3.6 (8.0) 3.2 (7.0)
0.045 in (1.1 mm), DC+
25 (1) 10.2 (400) 25-30 205 4.1 (9.1) 3.6 (8.0) 87 - 88
75% Argon / 25% CO2
11.4 (450) 26-31 225 4.7 (10.3) 4.1 (9.0)
12.7 (500) 27-33 230 5.2 (11.4) 4.5 (9.9)
14.0 (550) 28-33 245 5.7 (12.6) 4.9 (10.9)
15.2 (600) 28-34 265 6.2 (13.7) 5.4 (11.9)

3.8 (150) 22-26 145 2.0 (4.5) 1.8 (3.9)

5.1 (200) 23-27 170 2.7 (6.0) 2.4 (5.2)
6.4 (250) 23-28 190 3.4 (7.5) 2.9 (6.5)
7.6 (300) 24-29 215 4.1 (9.0) 3.5 (7.8)
0.052 in (1.3 mm), DC+
25 (1) 8.9 (350) 24-30 235 4.8 (10.5) 4.1 (9.1) 87 - 88
75% Argon / 25% CO2
9.5 (375) 25-30 250 5.1 (11.2) 4.4 (9.8)
10.8 (425) 26-31 270 5.8 (12.7) 5.0 (11.1)
12.1 (475) 26-32 295 6.4 (14.2) 5.6 (12.4)
12.7 (500) 27-33 305 6.8 (15.0) 5.9 (13.0)

3.8 (150) 22 - 26 195 2.9 (6.3) 2.5 (5.5)

4.4 (175) 23 - 26 215 3.4 (7.4) 2.9 (6.4)
5.1 (200) 23 - 27 235 3.8 (8.4) 3.3 (7.3)
5.7 (225) 24 - 28 255 4.3 (9.5) 3.7 (8.2)
1/16 in (1.6 mm), DC+
25 (1) 6.4 (250) 25 - 29 270 4.8 (10.5) 4.1 (9.1) 86 -87
75% Argon / 25% CO2
7.6 (300) 25 - 30 310 5.7 (12.6) 5.0 (11.0)
8.3 (325) 26 - 31 330 6.2 (13.7) 5.4 (11.9)
8.9 (350) 28 - 32 350 6.7 (14.7) 5.8 (12.8)
10.2 (400) 28 - 33 390 7.6 (16.8) 6.6 (14.6)

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)
See test results disclaimer
(3)
To estimate ESO, subtract 1/4 in. (6.0 mm) from CTWD.
(4)

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® HD-12C
Mild Steel, All Position • AWS E71T-12C-JH8, E71T-1C-JH8, E71T-9C-JH8

KEY FEATURES CONFORMANCES

• Increase weld deposition to more than 14 lbs/hr out-of-position AWS A5.20: E71T-12C-JH8, E71T-1C-JH8, E71T-9C-JH8
• Fast freezing slag for a flat bead shape and increased productivity in ABS: 3YSA H10
all positions
CWB/CSA W48: E491T1-C1A4-CS2-H8 (E491T-9J-H8)
• Operators can set the machine on a single setting and weld in
all positions DNV - 2.9: III YMS H10

• Weld over light rust, mill scale, and primer Lloyd’s Register: 3YS H10
• Capable of exceeding 27 J (20 ft•lbf) at -40°C (-40°F) ISO 17632-B: T49 4 T12-1 C1 A-K H10
• ProTech® foil bag packaging

WELDING POSITIONS
TYPICAL APPLICATIONS
All
• Heavy Fabrication

SHIELDING GAS • Mining

• General Fabrication
100% CO2
Flow Rate: 40 - 50 CFH • Structural
• Applications requiring PWHT of mild steels

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg)
in (mm) 60 lb (27.2 kg) Master Carton Fiber Spool
0.045 (1.1) ED035631 ED034274
0.052 (1.3) ED035632 ED034275
1/16 (1.6) ED036295 ED034276

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS A5.20: E71T-12C-JH8 400 (58) min 480-620 (70-90) 22 min - 27 (20) min

Typical Results(3)
As-Welded with 100% CO2 538 (78) 593 (86) 28 93 (68) 51 (38)
Stress-Relieved for 1 hr @ 620°C (1150°F) 496 (72) 579 (84) 28 58 (43) –

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %Ni
Requirements(4)
AWS A5.20: E71T-12C-JH8 0.12 max 1.60 max 0.90 max 0.50 max

Typical Results(3)
As-Welded with 100% CO2 0.04 1.35 0.33 0.40
%S %P Diffusible Hydrogen (mL/100g weld deposit)
Requirements(4)
AWS A5.20: E71T-12C-JH8 0.03 max 0.03 max 8.0 max

Typical Results(3)
As-Welded with 100% CO2 0.01 0.01 4-7

Typical all weld metal. Measured with 0.2% offset. See test results disclaimer. As-Welded with 100% CO2.
(1) (2) (3) (4)

TYPICAL OPERATING PROCEDURES

Wire Feed Approx. Melt-Off Deposition
Diameter, Polarity CTWD(5) Speed Voltage Current Rate Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 24-29 115 1.8 1.5 (3.4)

(3.9)
6.4 (250) 25-30 140 2.5 2.2 (4.8)
(5.6)
7.6 (300) 26-31 155 3.1 2.6 (5.8)
(6.8)
0.045 in (1.1 mm), DC+ 8.9 (350) 26-31 170 3.6 3.1 (6.8)
(7.9)
As-Welded with 25 (1) 10.2 (400) 26-31 185 4.1 3.5 (7.8) 85-88
(9.0)(10.1)
100% CO2 11.4 (450) 27-32 200 4.6 4.0 (8.8)
(11.3)
12.7 (500) 27-32 215 5.1 4.4 (9.8)
(12.4)
14.0 (550) 28-33 230 5.6 4.9 (10.8)
(13.5)
15.2 (600) 28-33 245 6.1 5.3 (11.7)

3.8 24-29 140 2.1 (4.7) 1.7 (3.8)

5.1 (150) 25-30 160 2.9 (6.3) 2.4 (5.2)
6.4 (200) 26-31 180 3.5 (7.8) 3.0 (6.5)
0.052 in (1.3 mm), DC+ 7.6 (250) 26-31 205 4.3 (9.4) 3.6 (7.9)
As-Welded with 25 (1) 8.9 (300) 27-32 225 5.0 (11.0) 4.2 (9.2) 85-88
100% CO2 9.5 (350) 27-32 235 5.3 (11.7) 4.5 (9.9)
10.8 (375)(425) 27-32 255 6.0 (13.3) 5.1 (11.2)
12.1 (475)(500) 28-33 275 6.8 (14.9) 5.7 (12.6)
12.7 28-33 290 7.1 (15.6) 6.0 (13.3)

3.8 23-28 200 2.9 (6.4) 2.4 (5.3)

4.4 24-29 215 3.4 (7.5) 2.9 (6.3)
5.1 (150)(175) 24-29 230 3.9 (8.5) 3.3 (7.2)
1/16 in (1.6 mm), DC+ 5.7 (200)(225) 24-29 245 4.4 (9.6) 3.7 (8.1)
As-Welded with 25 (1) 6.4 (250)(300) 25-30 255 4.8 (10.6) 4.1 (9.1) 85-88
100% CO2 7.6 (325)(350) 25-30 285 5.8 (12.7) 4.9 (10.9)
8.3 (400) 26-31 300 6.3 (13.8) 5.4 (11.9)
8.9 26-31 310 6.7 (14.8) 5.8 (12.8)
10.2 27-32 340 7.7 (16.9) 6.7 (14.7)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

D-47 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® HD-12M
Mild Steel, All Position • AWS E71T-12M-JH8, E71T-1M-JH8, E71T-9M-JH8

KEY FEATURES CONFORMANCES

• Increase weld deposition up to 14 lbs/hr out-of-position AWS A5.20: E71T-12M-JH8, E71T-1M-JH8, E71T-9M-JH8
• Results in a flat bead shape and enhanced productivity in ABS: 3Y400SA H10 3YSA H10
all positions
CWB/CSA W48: E491T1-M21A4-CS2-H8 (E491T-12MJ-H8)
• Operators can set the machine on a single setting and
weld in all positions DNV - 2.9: III YMS H10

• Capable of exceeding 27 J (20 ft•lbf) at -40°C (-40°F) Lloyd’s Register: 3YS H10
• ProTech foil bag packaging
® ISO 17632-B: T49 4 T12-1 M21 A-K H10

WELDING POSITIONS
TYPICAL APPLICATIONS
All
• Heavy Fabrication
• Mining
SHIELDING GAS
• General Fabrication
75-80% Argon / Balance CO2
Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg)
in (mm) 60 lb (27.2 kg) Master Carton Fiber Spool

0.045 (1.1) ED036180 ED034277

0.052 (1.3) ED036181 ED034278
1/16 (1.6) ED036294 ED034279

MECHANICAL PROPERTIES(1)
Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements(4)
AWS A5.20: E71T-12M-JH8 400 (58) min 480-620 (70-90) 22 min - 27 (20) min

Typical Results(3)
As-Welded with 75% Argon / 25% CO2 538 (78) 600 (87) 26 102 (75) 65 (48)
Stress Relieved for 1 hr @ 620°C (1150°F) 503 (73) 593 (86) 29 68 (50) –

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 75-80% Ar / Balance C02.
(1)

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FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Ni
Requirements (4)

AWS A5.20: E71T-12M-JH8 0.12 max 1.60 max 0.90 max 0.50 max

Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.05 1.40 0.39 0.40
Diffusible Hydrogen
%S %P (mL/100g weld deposit)
Requirements(4)
AWS A5.20: E71T-12M-JH8 0.03 max 0.03 max 8.0 max

Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.01 0.01 4-7

TYPICAL OPERATING PROCEDURES

Wire Feed Approx. Melt-Off Deposition
Diameter, Polarity CTWD(5) Speed Voltage Current Rate Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 23-28 115 1.8 (3.9) 1.5 (3.4)

6.4 (250) 24-29 140 2.5 (5.6) 2.2 (4.8)
7.6 (300) 25-30 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm), DC+ 8.9 (350) 25-30 170 3.6 (7.9) 3.1 (6.8)
As-Welded with 25 (1) 10.2 (400) 25-30 185 4.1 (9.0) 3.5 (7.8) 85-88
75% Ar/25% CO2 11.4 (450) 26-31 200 4.6 (10.1) 4.0 (8.8)
12.7 (500) 26-31 215 5.1 (11.3) 4.4 (9.8)
14.0 (550) 27-32 230 5.6 (12.4) 4.9 (10.8)
15.2 (600) 27-32 245 6.1 (13.5) 5.3 (11.7)

3.8 (150) 23-28 140 2.1 (4.7) 1.7 (3.8)

5.1 (200) 24-29 160 2.9 (6.3) 2.4 (5.2)
6.4 (250) 25-30 180 3.5 (7.8) 3.0 (6.5)
0.052 in (1.3 mm), DC+ 7.6 (300) 25-30 205 4.3 (9.4) 3.6 (7.9)
As-Welded with 25 (1) 8.9 (350) 26-31 225 5.0 (11.0) 4.2 (9.2) 85-88
75% Ar/25% CO2 9.5 (375) 26-31 235 5.3 (11.7) 4.5 (9.9)
10.8 (425) 26-31 255 6.0 (13.3) 5.1 (11.)
12.1 (475) 27-32 275 6.8 (14.9) 5.7 (12.6)
12.7 (500) 27-32 290 7.1 (15.6) 6.0 (13.3)

3.8 (150) 22-27 200 2.9 (6.4) 2.4 (5.3)

4.4 (175) 23-28 215 3.4 (7.5) 2.9 (6.3)
5.1 (200) 23-28 230 3.9 (8.5) 3.3 (7.2)
1/16 in (1.6 mm), DC+ 5.7 (225) 23-28 245 4.4 (9.6) 3.7 (8.1)
As-Welded with 25 (1) 6.4 (250) 24-29 255 4.8 (10.6) 4.1 (9.1) 85-88
75% Ar/25% CO2 7.6 (300) 24-29 285 5.8 (12.7) 4.9 (10.9)
8.3 (325) 25-30 300 6.3 (13.8) 5.4 (11.9)
8.9 (350) 25-30 310 6.7 (14.8) 5.8 (12.8)
10.2 (400) 26-31 340 7.7 (16.9) 6.7 (14.7)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 75-80% Ar / Balance C02. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® HD MARINE
Mild Steel, All Positions • AWS E71T-1C-H8, E71T-9C-H8

KEY FEATURES CONFORMANCES

• Excellent operator appeal with minimal spatter and low AWS A5.20: E71T-1C-H8, E71T-9C-H8
fume generation rates ABS: 2Y400SA H10 2YSA H10
• High deposition rates up to 12 lbs/hr out-of-position
DNV - 2.9: II YMS H10
• Fast freezing slag for a flat bead shape and increased productivity
Lloyd’s Register: 2YS H10
• Weld in all positions with one setting
BV: SA2Y H10
• ProTech® foil bag packaging

TYPICAL APPLICATIONS
WELDING POSITIONS
• Shipbuilding
All
• General Fabrication

SHIELDING GAS
100% CO2
Flow rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg)
in (mm) 60 lb (27.2 kg) Master Carton Fiber Spool

0.052 (1.3) ED035743 ED036323

1/16 (1.6) ED035778 ED036324

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) @-18°C (0°F) @-29°C (-20°F)

Requirements
400 (58) min 480-655 (70-95) 22 min 27 (20) min
AWS A5.20: E71T-1C-H8,E71T-9C-H8 27 (20) min
Typical Results(3)
As-Welded with 100% CO2 580-615 (84-89) 630-655 (92-95) 27 87-96 (64-71) 49-58 (36-43)

(1)
Typical all weld metal. (2)
Measured with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S

Requirements
0.12 max 1.75 max 0.90 max 0.03 max
AWS A5.20: E71T-1C-H8,E71T-9C-H8
Typical Results(3)
As-Welded with 100% CO2 0.04-0.05 1.59-1.70 0.36-0.40 0.01
Diffusible Hydrogen
%P %Ni
(ml/100g weld deposit)
Requirements
0.03 max 0.50 max 8.0 max
AWS A5.20: E71T-1C-H8,E71T-9C-H8
Typical Results (3)

As-Welded with 100% CO2 0.016 0.02 3.1-4.1

TYPICAL OPERATING PROCEDURES

Approx. Melt-Off
Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Current Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

3.8 (150) 22-25 140 2.0 (4.5) 1.7 (3.7)

5.1 (200) 23-26 175 2.6 (5.8) 2.2 (4.9)
6.4 (250) 23-27 210 3.4 (7.4) 2.8 (6.2)
7.6 (300) 24-29 230 4.0 (8.8) 3.4 (7.4)
0.052 in (1.3mm), 19-25
8.9 (350) 26-30 255 4.6 (10.2) 3.9 (8.7) 81-85
DC+, 100% C02 (3/4-1)
9.5 (375) 27-30 275 5.0 (11.1) 4.3 (9.4)
10.2 (400) 29-31 280 5.4 (11.9) 4.5 (9.9)
12.1 (475) 29-33 295 6.5 (14.3) 5.5 (12.2)
12.7 (500) 30-34 320 7.0 (15.4) 5.8 (12.8)

3.8 (150) 23-26 185 2.9 (6.3) 2.4 (5.3)

4.4 (175) 23-27 220 3.3 (7.3) 2.8 (6.1)
5.1 (200) 23-27 240 3.8 (8.3) 3.2 (7.1)
5.7 (225) 23-28 260 4.2 (9.2) 3.7 (8.2)
1/16 in (1.6mm), 19-25 83-87
6.4 (250) 24-29 275 4.7 (10.4) 4.3 (9.4)
DC+, 100% C02 (3/4-1)
7.6 (300) 25-30 315 5.6 (12.4) 4.8 (10.6)
8.3 (325) 27-31 325 6.1 (13.5) 5.3 (11.7)
8.9 (350) 27-31 335 6.7 (14.7) 5.8 (12.7)
9.5 (400) 28-32 360 7.7 (16.9) 6.6 (14.5)

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)
See test results disclaimer
(3)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(4)

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FLUX-CORED (FCAW-G) WIRE

OUTERSHIELD® 71M
Mild Steel, All Position • AWS E71T-1C-J, E71T-1C-JH16, E71T-1M-J, E71T-1M-JH16, E71T-9C-J, E71T-9C-JH16, E71T-9M-J

KEY FEATURES CONFORMANCES

• Dual classified for both 100% CO2 and 75% Argon / AWS A5.20: E71T-1C-J, E71T-1C-JH16, E71T-1M-J, E71T-1M-JH16,
25% CO2 mixed gas E71T-9C-J, E71T-9C-JH16, E71T-9M-J
• Exceeds impact requirements at -40°C (-40°F) ABS: 3YSA, 3YSA H15
• High travel speeds CWB/CSA W48: E491T1-C1A4-CS1-H16,
• Spray like transfer with minimal spatter E491T1-M21A4-CS1-H16, E491T-9J-H16,
E491T-9MJ-H16
• Rod based manufacturing for industry leading wire
stiffness and feedability DNV - 2.9: III YMS H10
• Increased rigidity allows for easy manual break-off Lloyd’s Register: 3YS H15
BV: SA3YH
SHIELDING GAS ISO 17632-B: T49 4 T1-1, C1 A H15, T49 4 T1-1, M21 A H15
MIL-E-24403/1D: MIL-71T-1C, MIL-71T-1M
100% CO2
75% Argon / 25% CO2
Flow Rate: 40 - 50 CFH

TYPICAL APPLICATIONS
WELDING POSITIONS
• Bridge, ship, & barge • Structural fabrication
All, except vertical down
• General fabrication • Offshore applications
• Machinery fabrication
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 25 lb (11.3 kg) 33 lb (15 kg) 50 lb (22.7 kg)
in (mm) Plastic Spool Plastic Spool Steel Spool Coil

0.035 (0.9) ED026804 ED026805

0.045 (1.1) ED020836 ED022659 ED030007 ED020844
0.052 (1.3) ED022660 ED030008 ED020845
1/16 (1.6) ED022661 ED030009 ED020846

Diameter 300 lb (136 kg) 500 lb (227 kg) 600 lb (272 kg)
in (mm) Speed-Feed® Reel Accu-Trak® Drum Speed-Feed® Reel
0.035 (0.9)
0.045 (1.1) ED027364
0.052 (1.3) ED029778
1/16 (1.6) ED020848 ED029779 ED020851

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F) @ -40°C (-40°F)

Requirements
AWS A5.20 E71T-1C-J / E71T-1M-J 400 (58) 480-655 22 27 (20) min – 27 (20) min(a)
AWS A5.20 E71T-9C-J / E71T-9M-J min (70-95) min 27 (20) min 27 (20) min(a)
–
Test Results (3)

As-Welded with 500-570 560-630 27-29 176-190 176-190 130-163

100% CO2 and 75% Argon/25% CO2 (72-83) (81-91) (130-140) (130-140) (96-120)

(a)
Electrodes with the optional supplemental designator “J” shall meet the minimum Charpy V-Notch impact energy requirement for its classification at a test temperature of 10°C lower than the test tempera-
ture for its classification.

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P

Requirements
AWS A5.20 E71T-1C-J / E71T-1M-J 0.12 1.75 0.90 0.03 0.03
AWS A5.20 E71T-9C-J / E71T-9M-J max max max max max

Test Results(3)
As-Welded with 100% CO2 and 75% Argon/25% CO2 0.05-0.07 1.04-1.60 0.25-0.50 ≤ 0.01 < 0.01

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas(4) mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

5.1 (200) 20-23 95 1.3 (2.8) 1.1 (2.8) 85

6.4 (250) 21-24 115 1.6 (3.5) 1.4 (3.5) 85
7.6 (300) 22-25 130 1.9 (4.2) 1.6 (4.2) 86
0.035 in (0.9 mm), DC+ 19-25 8.9 (350) 23-26 150 2.2 (4.9) 1.9 (4.9) 86
100% CO2 (3/4-1) 10.2 (400) 24-27 160 2.6 (5.6) 2.2 (5.6) 86
12.7 (500) 26-29 185 3.2 (7.0) 2.7 (7.0) 86
15.2 (600) 28-31 200 3.8 (8.4) 3.3 (8.4) 86
17.8 (700) 30-33 215 4.4 (9.8) 3.8 (9.8) 86

5.1 (200) 23-26 165 2.1 (4.6) 1.8 (3.9) 83

6.4 (250) 24-27 190 2.6 (5.8) 2.2 (4.8) 84
7.6 (300) 25-28 220 3.1 (6.9) 2.6 (5.8) 84
0.045 in (1.1 mm), DC+ 19-25 8.9 (350) 26-29 245 3.7 (8.1) 3.1 (6.8) 84
100% CO2 (3/4-1) 10.2 (400) 26-29 265 4.2 (9.2) 3.5 (7.8) 84
12.7 (500) 28-31 295 5.2 (11.5) 4.4 (9.7) 84
15.2 (600) 30-33 315 6.3 (13.8) 5.3 (11.7) 85
17.8 (700) 32-35 325 7.3 (16.1) 6.2 (13.7) 85

3.8 (150) 22-25 150 2.1 (4.7) 1.7 (3.8) 81

5.1 (200) 23-26 180 2.8 (6.2) 2.3 (5.1) 83
6.4 (250) 24-27 210 3.5 (7.7) 2.9 (6.5) 83
0.052 in (1.3 mm), DC+ 19-25 7.6 (300) 25-28 235 4.2 (9.3) 3.5 (7.8) 84
100% CO2 (3/4-1) 8.9 (350) 27-30 265 4.9 (10.8) 4.2 (9.1) 84
11.4 (450) 29-32 305 6.3 (13.9) 5.4 (11.8) 85
12.7 (500) 30-33 325 7.0 (15.5) 6.0 (13.2) 85
15.2 (600) 33-36 360 8.4 (18.6) 7.2 (15.8) 85

3.2 (125) 23-26 205 2.5 (5.4) 2.0 (4.5) 82

3.8 (150) 24-27 225 3.0 (6.5) 2.4 (5.4) 82
19
5.1 (200) 25-28 260 4.0 (8.7) 3.3 (7.2) 83
(3/4)
1/16 in (1.6 mm), DC+ 6.4 (250) 26-29 295 4.9 (10.9) 4.1 (9.1) 83
100% CO2 7.6 (300) 28-31 330 5.9 (13.0) 5.0 (10.9) 84

25 10.2 (400) 30-33 395 7.9 (17.4) 6.6 (14.6) 84

(1) 12.7 (500) 33-36 445 9.9 (21.7) 8.3 (18.3) 84

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)When welding under mixed gas, decrease voltage. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
NOTE: This product contains micro-alloying elements.

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Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

OUTERSHIELD® 71 ELITE
Mild Steel, All Position • AWS E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8

KEY FEATURES CONFORMANCES

• Smooth arc transfer and low spatter AWS A5.20: E71T-1C-H8, E71T-1M-H8, E71T-9C-H8, E71T-9M-H8
• Designed for welding with either 100% CO2 ABS: 3YSA H10
or 75-82% Argon/balance CO2 shielding gases
CWB/CSA W48: E491T-9-H8, E491T-9M-H8
• Good bead appearance
DNV - 2.9: III YMS H10
• Fast freezing slag for out-of-position welding
Lloyd’s Register: 3YS H10
• Meets AWS D1.8 seismic lot waiver requirements
AWS D1.8: 0.052”, 1/16”

WELDING POSITIONS
All

SHIELDING GAS
TYPICAL APPLICATIONS
100% CO2
75 - 82% Argon / Balance CO2 • Shipbuilding, barges and offshore platforms
Flow Rate: 40 - 50 CFH
• Heavy equipment
• Structural fabrication
• General fabrication

DIAMETERS / PACKAGING
Diameter 15 lb (6.8 kg) Plastic Spool 33 lb (15 kg) 60 lb (27.2 kg) 600 lb (272 kg)
in (mm) 60 lb (27.2 kg) Master Carton Steel Spool Coil Accu-Trak® Drum

0.045 (1.1) ED029418 ED029201 ED029202

0.052 (1.3) ED029419 ED029204 ED029205
1/16 (1.6) ED029206 ED029207 ED029387

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements
AWS A5.20 E71T-1C-H8, E71T-9C-H8 400 (58) min 485-655 (70-95) 22 min 27 (20) min –
AWS A5.20 E71T-1M-H8, E71T-9M-H8 – 27 (20) min
Typical Results(3)
As-Welded with 100% CO2 545-565 (79-82) 585-615 (85-90) 28 74-83 (55-61) 58-64 (43-47)
As-Welded with 75% Ar/25% CO2 585-595 (85-87) 625-630 (91-92) 25-28 92-99 (68-73) 70-83 (52-61)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P

Requirements
AWS A5.20 E71T-1C-H8, E71T-9C-H8 0.12 1.75 0.90 0.03 0.03
AWS A5.20 E71T-1M-H8, E71T-9M-H8 max max max max max

Typical Results(3)
As-Welded with 100% CO2 0.01-0.04 1.41-1.50 0.44-0.60 ≤0.01 ≤0.01
As-Welded with 75% Ar/25% CO2 0.02-0.04 1.55-1.65 0.56-0.75 ≤0.01 ≤0.01

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas(4) mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.5 (175) 21-24 130 1.7 (3.8) 1.5 (3.3) 87

6.4 (250) 23-26 155 2.4 (5.4) 2.1 (4.7) 87
7.6 (300) 24-27 180 2.9 (6.4) 2.5 (5.6) 87
0.045 in (1.1 mm), DC+
19 (3/4) 8.9 (350) 25-28 205 3.4 (7.6) 3.0 (6.6) 87
75% Ar / 25% CO2
10.2 (400) 26-29 230 4.0 (8.7) 3.5 (7.6) 87
12.8 (500) 27-30 260 5.0 (10.9) 4.3 (9.5) 87
15.3 (600) 28-31 290 6.0 (13.1) 5.2 (11.4) 87

3.8 (150) 21-24 150 2.1 (4.6) 1.8 (3.9) 86

5.1 (200) 22-25 180 2.8 (6.1) 2.4 (5.2) 86
0.052 in (1.3 mm), DC+ 6.4 (250) 23-26 210 3.4 (7.6) 3.0 (6.5) 86
19 (3/4)
75% Ar / 25% CO2 7.6 (300) 24-27 240 4.8 (10.6) 4.1 (7.8) 86
10.2 (400) 26-28 315 6.2 (13.7) 5.4 (10.5) 86
12.8 (500) 28-31 335 6.9 (15.2) 6.0 (13.1) 86

3.2 (125) 21-24 190 2.4 (5.2) 2.0 (4.4) 85

3.8 (150) 22-25 205 2.8 (6.2) 2.4 (5.3) 85
1/16 (1.6 mm), DC+ 5.1 (200) 22-26 240 3.8 (8.3) 3.2 (7.0) 85
19 (3/4)
75% Ar / 25% CO2 6.4 (250) 23-27 290 4.7 (10.3) 4.0 (8.8) 85
7.6 (300) 24-28 325 5.6 (12.4) 4.8 (10.5) 85
10.2 (400) 27-31 400 7.5 (16.5) 6.4 (14.0) 85

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)When welding under CO2, increase voltage by 1 Volt. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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FLUX-CORED (FCAW-G) WIRE

OUTERSHIELD® 71 SUPREME
Mild Steel, All Position • AWS E71T-1C-H4, E71T-9C-H4, E71T-1M-H4, E71T-9M-H4

KEY FEATURES CONFORMANCES

• Designed to be used with either 100% CO2 or AWS A5.20: E71T-1C-H4, E71T-1M-H4, E71T-9C-H4, E71T-9M-H4
75% Argon/25% CO2 gas
CSA W48: E491T1-C1A3-CS1-H4 (E491T-9-H4), E491T1-M21A3-CS1-
• Smooth, consistent arc performance H4 (E491T-9M-H4)
• The finished weld exhibits an extremely smooth bead
appearance, even on out-of-position welds TYPICAL APPLICATIONS
• Meets H4 diffusible hydrogen levels • Mining
• Offshore
• Bridge fabrication
WELDING POSITIONS
• High strength fabrication
All
• Structural steel

SHIELDING GAS
NOTE
75% Argon/25% CO2
100% CO2 • This product is only sold in Canada.
Flow Rate: 40 - 50 CFH • This product contains micro-alloying elements.
• Additional information available upon request.

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg) 600 lb (272 kg)
in. mm Spool Accu-Trak® Drum Accu-Trak® Drum

0.045 (1.1) ED503040 ED503046*

0.052 (1.3) ED503041 ED503047*
1/16 (1.6) ED503042 ED503048*

*Made to order (MTO)

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements
CWB W48 E491T-9-H4, E491T-9M-H4 400 (58) min 485-655 (70-95) 22 min 27 (20) min
Typical Results (3)

As-Welded with 100% CO2 520-593 (75-86) 580-640 (84-93) 26-28 49-98 (36-72)
As-Welded with 75% Ar/25% CO2 560-646 (81-94) 510-699 (88-101) 25-28 102-126 (75-93)

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DEPOSIT COMPOSITION(1) – As Required per CSA W48.06

%C %Mn %Si %S %P %Ni

Requirements
CWB W48 E491T-9-H4, E491T-9M-H4 0.18 max 1.75 max 0.09 max 0.03 max 0.03 max 0.50 max
Test Results(3)
As-Welded with 100% CO2 0.04-0.05 1.29-1.43 0.43-0.49 0.01 0.01 0.02-0.03
As-Welded with 75%Ar/25% CO2 0.03-0.05 1.45-1.64 0.54-0.68 0.01 0.01 0.02-0.03
Diffusible Hydrogen
%Cr %Mo %V %Cu
(ml/100g weld deposit)

Requirements
CWB W48 E491T-9-H4, E491T-9M-H4 0.20 max 0.30 max 0.08 max 0.35 max 4.0 max
Test Results (3)

As-Welded with 100% CO2 0.04-0.05 0.02-0.03 0.03 0.04-0.10 3-4

As-Welded with 75%Ar/25% CO2 0.04-0.05 0.02 0.03-0.04 0.04-0.08 3-4

TYPICAL OPERATING PROCEDURES – All Position

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas(4) mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

0.045 in (1.1 mm), DC+ 4.4-12.7 2.0-5.2 1.8-4.6

25 (1) 22-28 125-260 86-88
75% Ar / 25% CO2 (175-500) (4.5-11.3) (4.0-10.05)
0.052 in (1.3 mm), DC+ 3.8-10.2 2.1-5.4 1.8-4.9
25 (1) 22-31 135-295 86-88
75% Ar / 25% CO2 (150-400) (4.6-12.0) (4.0-10.07)
1/16 (1.6 mm), DC+ 3.8-8.9 2.9-6.7 2.5-5.9
25 (1) 23-31 135-365 86-88
75% Ar / 25% CO2 (150-350) (6.4-14.7) (5.6-13.1)

Typical all weld metal.

(1)
Measured with 0.2% offset.
(2)
See test results disclaimer.
(3)
When welding under CO2, increase voltage by 1 Volt.
(4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(5)

D-57 | www.lincolnelectric.com
 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 70C
Mild Steel, Flat & Horizontal • AWS E70T-1C-H8, E70T-9C-H8

KEY FEATURES CONFORMANCES

• High deposition in the flat and horizontal positions AWS A5.20: E70T-1C-H8, E70T-9C-H8
• Low fume generation rates ABS: 2YSA H10
• Designed for welding with 100% CO2 shielding gas CWB/CSA W48: E490T1-C1A3-CS1-H8 (E492T-9-H8)
• Premium arc performance and bead appearance AWS D1.8: 1/16”, 5/64”, 3/32”
• ProTech® foil bag packaging ISO 17632-B: T49 3 T1-0 C1 A H10

WELDING POSITIONS
Flat & Horizontal TYPICAL APPLICATIONS
• Structural fabrication
• Heavy equipment
SHIELDING GAS
• Shipbuilding
100% CO2
Flow Rate: 40-55 CFH

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 500 lb (227 kg) 500 lb (227 kg)
in (mm) Coil Accu-Trak® Drum Speed-Feed® Drum
1/16 (1.6) ED032978 ED033064
5/64 (2.0) ED032977 ED033065
3/32 (2.4) ED032941 ED033066

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements(4)
AWS A5.20 E70T-1C-H8, E70T-9C-H8 400 (58) min 480-655 (70-95) 22 min 27 (20) min 27 (20) min

Typical Results(3)
As-Welded with 100% CO2 485-520 (70-75) 555-590 (81-86) 28-30 47-72 (35-53) 28-47 (21-35)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2.
(1)

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DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P (mL/100g weld deposit)

Requirements(4)
AWS A5.20 E70T-1C-H8, E70T-9C-H8 0.12 max 1.75 max 0.90 max 0.03 max 0.03 max 8.0 max
Typical Results(3)
As-Welded with 100% CO2 0.04-0.05 1.46-1.59 0.54-0.59 ≤ 0.01 ≤ 0.01 5-8

TYPICAL OPERATING PROCEDURES – Flat & Horizontal

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

3.2 (125) 23-27 170 2.4 (5.3) 2.1 (4.7)

5.1 (200) 24-28 225 3.8 (8.4) 3.2 (7.1)
1/16 in (1.6 mm), DC+ 25 (1) 6.4 (250) 25-30 260 4.8 (10.5) 4.1 (9.0) 84 - 89
100% CO2 7.6 (300) 27-31 280 5.7 (12.6) 4.9 (10.8)
9.5 (375) 28-32 320 7.1 (15.7) 6.1 (13.5)

3.2 (125) 23-27 230 3.8 (8.4) 3.2 (7.1)

4.4 (175) 24-29 305 5.4 (11.8) 4.6 (10.1)
25 (1) 5.7 (225) 25-30 365 6.8 (15.0) 5.9 (13.0) 84 - 88
5/64 in (2.0 mm), DC+ 6.4 (250) 26-32 385 7.7 (16.9) 6.5 (14.3)
100% CO2 7.6 (300) 27-33 420 9.0 (19.8) 7.8 (17.2)
8.3 (325) 29-34 450 9.9 (21.7) 8.7 (19.0)

3.2 (125) 26-33 350 5.4 (11.9) 4.7 (10.3)

25 (1) 5.1 (200) 27-34 500 8.6 (19.0) 7.6 (16.7)
87 - 89
3/32 in (2.4 mm), DC+ 6.4 (250) 29-35 570 10.6 (23.3) 9.4 (20.8)
100% CO2 31 (1 1/4) 7.6 (300) 31-37 630 13.1 (28.8) 11.4 (25.1)
8.3 (325) 32-38 720 14.3 (31.5) 12.4 (27.2)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 75C
Mild Steel, Flat & Horizontal • AWS E70T-5C-JH4

KEY FEATURES CONFORMANCES

• Basic slag system offers improved crack resistance and impact AWS A5.20: E70T-5C-JH4
properties compared to rutile products
CWB/CSA W48: E490T5-C1A4-CS1-H4 (E492T-5J-H4)
• High deposition in the flat and horizontal positions
ISO 17632-B: T49 4 T5-0 C1 A H5
• H4 diffusible hydrogen levels
• Designed for welding with 100% CO2 shielding gas
• Premium arc performance and bead appearance TYPICAL APPLICATIONS
• ProTech® foil bag packaging
• Highly restrained joints
• Heaving equipment

WELDING POSITIONS • Mining

• Hard to weld base metals
Flat & Horizontal
• Thick steel sections in structural fabrication

SHIELDING GAS
100% CO2
Flow Rate: 40-55 CFH

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg)
in (mm) Coil

1/16 (1.6) ED032974

5/64 (2.0) ED032975
3/32 (2.4) ED032940

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS A5.20 E70T-5C-JH4

(4)
400 (58) min 480-655 (70-95) 22 min 27 (20) min 27 (20) min
Typical Results(3)
As-Welded with 100% CO2 465-510 (68-74) 545-580 (79-84) 29-32 91-142 (67-105) 53-113 (39-83)

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DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P (mL/100g weld deposit)

Requirements(4)­ - AWS A5.20 E70T-5C-JH4 0.12 max 1.75 max 0.90 max 0.03 max 0.03 max 4.0 max
Typical Results (3)

As-Welded with 100% CO2 0.06-0.08 1.51-1.66 0.44-0.53 0.01 0.01 2-4

TYPICAL OPERATING PROCEDURES – Flat & Horizontal

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

5.1 (200) 29-34 230 4.0 (8.7) 3.1 (6.9)

6.4 (250) 31-36 270 5.0 (11.0) 3.8 (8.5)
19-25 7.6 (300) 32-37 295 5.9 (13.1) 4.5 (10.0)
1/16 in (1.6 mm), DC+
(3/4-1) 8.9 (350) 33-38 335 6.9 (15.2) 5.5 (12.1)
100% CO2
10.2 (400) 33-38 360 7.9 (17.4) 6.3 (13.9) 76-86
12.7 (500) 35-40 415 9.9 (21.8) 7.9 (17.5)

5.1 (200) 29-34 295 5.7 (12.7) 4.8 (10.5)

6.4 (250) 30-35 345 7.2 (15.9) 6.0 (13.2)
5/64 in (2.0 mm), DC+ 25-32
7.6 (300) 32-37 390 8.6 (19.0) 7.1 (15.6)
100% CO2 (1-1 1/4)
8.9 (350) 33-38 425 10.1 (22.3) 8.5 (18.7) 82-86
10.2 (400) 34-39 465 11.5 (25.3) 9.9 (21.8)

3.2 (125) 23-28 335 5.5 (12.2) 4.8 (10.7)

5.1 (200) 27-32 445 8.8 (19.3) 7.6 (16.7)
3/32 in (2.4 mm), DC+ 32
6.4 (250) 29-34 500 10.9 (24.1) 9.6 (21.3)
100% CO2 (1-3/8)
7.6 (300) 31-36 590 13.2 (29.2) 11.8 (26.0) 87-90
8.3 (325) 32-37 605 14.2 (31.4) 12.8 (28.3)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® XP70
Mild Steel, Flat & Horizontal • AWS E70T-1C-H8, E70T-9C-H8

KEY FEATURES CONFORMANCES

• High deposition in the flat and horizontal positions AWS A5.20: E70T-1C-H8, E70T-9C-H8
• Low spatter generation AWS D1.8: 1/16”, 5/64”, 3/32”
• Good weld bead wetting
• Excellent slag detachability, even in deep or
narrow grooves
• Wide operating range for great operator appeal
across all skill levels TYPICAL APPLICATIONS
• Structural fabrication
• Heavy equipment
WELDING POSITIONS
Flat & Horizontal
SHIELDING GAS
100% CO2
Flow Rate: 40-55 CFH

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 500 lb (227 kg) 500 lb (227 kg)
in (mm) Coil Accu-Trak® Drum Speed-Feed® Drum
1/16 (1.6) ED036431 ED036547
5/64 (2.0) ED036430 ED036642
3/32 (2.4) ED036427 ED036515

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements(4)
AWS A5.20: E70T-1C-H8, E70T-9C-H8 400 (58) min 480-655 (70-95) 22 min 27 (20) min 27 (20) min

Typical Results(3)
As-Welded with 100% CO2 495-555 (72-81) 570-625 (82-91) 25-29 35-59 (26-44) 27-59 (20-44)

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DEPOSIT COMPOSITION(1)
Diffusible Hydrogen
%C %Mn %Si %S %P %B (mL/100g weld deposit)

Requirements(4)
AWS A5.20 E70T-1C-H8, E70T-9C-H8 0.12 max 1.75 max 0.90 max 0.03 max 0.03 max Not Specified 8.0 max
Typical Results(3)
As-Welded with 100% CO2 0.03 - 0.06 1.44 - 1.64 0.49 - 0.56 ≤ 0.008 <0.016 <0.0042 2-4

TYPICAL OPERATING PROCEDURES – Flat & Horizontal

Wire Feed Speed Melt-Off Rate Deposition Rate
Diameter, Polarity CTWD(5) Voltage Approx. Current Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

3.2 (125) 26-30 165 2.4 (5.2) 2.1 (4.6)

19 (3/4) 5.1 (200) 27-31 255 3.8 (8.3) 3.4 (7.4)
1/16 in (1.6 mm), DC+ 6.4 (250) 27-31 300 4.8 (10.4) 4.2 (9.3) 87 - 90
100% CO2
7.6 (300) 28-32 300 5.7 (12.5) 5.1 (11.2)
25 (1)
9.5 (375) 28-32 315 7.1 (15.6) 6.4 (14.1)

3.2 (125) 27-31 260 3.8 (8.3) 3.3 (7.2)

4.4 (175) 27-31 330 5.3 (11.7) 4.7 (10.4)
5.7 (225) 27-31 390 6.8 (15.0) 6.1 (13.5)
5/64 in (2.0 mm), DC+
25 (1) 6.4 (250) 28-32 420 7.6 (16.7) 6.8 (15.1) 89 - 92
100% CO2
7.0 (275) 28-32 450 8.3 (18.4) 7.6 (16.7)
7.6 (300) 28-32 475 9.1 (20.0) 8.3 (18.2)
8.3 (325) 29-33 500 9.8 (21.7) 9.0 (19.8)

3.2 (125) 28-32 360 5.4 (12.0) 4.9 (10.9)

25 (1) 5.1 (200) 28-32 490 8.7 (19.2) 7.8 (17.1)
3/32 in (2.4 mm), DC+ 6.4 (250) 29-33 575 10.9 (24.0) 9.7 (21.3)
88 - 91
100% CO2
7.0 (275) 29-33 450 12.0 (26.5) 10.6 (23.4)
32 (1 1/4) 7.6 (300) 30-34 575 13.1 (28.9) 11.5 (25.4)
8.3 (325) 31-35 615 14.2 (31.3) 12.5 (27.5)

(1)
Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer. (4) As-Welded with 100% CO2. (5) To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

OUTERSHIELD® XLH-70
Mild Steel, Flat & Horizontal • AWS E70T-9C-H8, E70T1-C1A2-CS1-H8

KEY FEATURES CONFORMANCES

• Meets AWS D1.8 seismic lot waiver requirements for AWS A5.20: E70T1-C1A2-CS1-H8,
demand critical welds E70T-1C-H8, E70T-9C-H8
• H8 diffusible hydrogen levels - controlled for high ABS: 3YSA H5
resistance to hydrogen induced cracking.
AWS D1.8: 3/32”
• High deposition rates and excellent fast follow
characteristics
• Stiff wire enables feeding over long distances TYPICAL APPLICATIONS
• Tolerates mild levels of surface contaminants
• Structural fabrication
• Designed for welding with CO2 shielding gas
• General fabrication
• ProTech® foil bag packaging
• Machinery fabrication
• Heavy equipment
WELDING POSITIONS • Seismic applications
Flat & Horizontal

SHIELDING GAS
100% CO2
Flow Rate: 40-55 CFH

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED030236 ED030360

NOTE: Speed-Feed® drums require rotation for proper payoff.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements
AWS A5.20 E70T-1C-H8 400 (58) 480-660 22 27 (20) min –
AWS A5.20 E70T-9C-H8 min (70-95) min – 27 (20) min
Typical Results(3)
As-Welded with 100% CO2 480-530 (70-77) 570-620 (82-89) 27-30 61-134 (45-99) 42-107 (31-79)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si

Requirements - AWS A5.20 E70T-1C-H8, E70T-9C-H8 0.12 max 1.75 max 0.90 max
Test Results(3)
As-Welded with 100% CO2 0.06-0.07 1.40-1.60 0.48-0.58
Diffusible Hydrogen
%S %P (mL/100g weld deposit)

Requirements - AWS A5.20 E70T-1C-H8, E70T-9C-H8 0.03 max 0.03 max 8.0 max
Test Results(3)
As-Welded with 100% CO2 ≤0.01 ≤0.01 3-6

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

3.8 (150) 23-26 345 6.5 (14.4) 5.6 (12.4) 86

5.1 (200) 27-30 445 8.7 (19.2) 7.6 (16.8) 87
3/32 in. (2.4 mm), DC+ 32
6.4 (250) 28-31 510 10.9 (24.0) 9.5 (21.0) 87
100% CO2 (1-1/4)
7.6 (300) 30-32 570 13.1 (28.8) 11.4 (25.2) 87
8.3 (325) 31-33 600 14.2 (31.2) 12.4 (27.3) 87

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 81Ni1A75-H
Low Alloy, All Position • AWS E81T1-Ni1M-JH4 BUY AMERICA

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with impact toughness exceeding AWS A5.29: E81T1-Ni1M-JH4
88 - 123 J (65 - 91 ft•lbf) at -40°C (-40°F)
ABS: 4YQ460SA H5
• Designed for welding with 75-85% Argon/ balance CO2
CWB/CSA W48: E551T1-M21A4-Ni1M-H4 (E551T1-Ni1M-JH4)
shielding gas
• Premium arc performance and bead appearance DNV - 2.9: IV Y46MS H5

• Meets AWS D1.8 seismic lot waiver requirements Lloyd’s Register: 4Y46S H5

• ProTech® foil bag packaging AWS D1.8: 0.045”, 0.052”, 1/16”

• Color match on weathering steel ISO 17632-B: T55 4 T1-1 M21 A-N2 H5

TYPICAL APPLICATIONS
WELDING POSITIONS
• Bridge fabrication
All
• Weathering steels
• Offshore
SHIELDING GAS • Structural fabrication

75% - 85% Argon / Balance CO2 • NACE applications

Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
in (mm) Spool** Accu-Trak® Drum

0.045 (1.1) ED032206, ED034411*

0.052 (1.3) ED032279 ED034412*
1/16 (1.6) ED032207, ED034413*

*Buy America Product **Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements(4) - AWS A5.29 E81T1-Ni1M-JH4 470 (68) min 550-690 (80-100) 19 min 27 (20) min 27 (20) min
Typical Results (3)

As-Welded with 75% Ar/25% CO2 545-595 (79-86) 595-640 (86-93) 24-28 107-142 (79-105) 88-123 (65-91)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements - AWS A5.29 E81T1-Ni1M-JH4

(4)
0.12 max 1.50 max 0.80 max 0.030 max 0.030 max 0.80-1.10
Typical Results (3)

As-Welded with 75% Ar/25% CO2 0.04-0.05 1.26-1.36 0.25-0.29 0.006-0.009 0.005-0.008 0.86-0.96

Diffusible Hydrogen
%Mo %Cr %V %B (mL/100g weld deposit)

Requirements(4) - AWS A5.29 E81T1-Ni1M-JH4 0.35 max 0.15 max 0.05 max Not Specified 4.0 max
Typical Results (3)

As-Welded with 75% Ar/25% CO2 0.01 0.04-0.05 0.02-0.03 0.005-0.007 2-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 22-27 140 1.8 (4.0) 1.6 (3.5)

5.1 (200) 23-28 150 2.1 (4.6) 1.8 (4.0)
6.4 (250) 24-29 165 2.6 (5.7) 2.3 (5.0)
0.045 in (1.1 mm), DC+ 7.6 (300) 24-29 190 3.1 (6.8) 2.7 (6.0)
75%-85% Ar/ 25 (1) 8.9 (350) 25-30 205 3.6 (8.0) 3.2 (7.0) 86-88
balance CO2 9.5 (375) 25-30 225 3.9 (8.6) 3.4 (7.5)
10.8 (425) 26-31 245 4.4 (9.7) 3.8 (8.5)
12.1 (475) 27-32 265 4.9 (10.8) 4.3 (9.5)
12.7 (500) 28-33 275 5.2 (11.4) 4.5 (10.0)

3.8 (150) 22-27 150 2.0 (4.5) 1.8 (3.9)

4.7 (185) 23-28 165 2.5 (5.5) 2.2 (4.8)
5.7 (225) 23-28 190 3.1 (6.7) 2.7 (5.9)
0.052 in (1.3 mm), DC+ 6.4 (250) 24-29 215 3.4 (7.5) 2.9 (6.5)
75%-85% Ar/ 25 (1) 7.0 (275) 24-29 235 3.7 (8.2) 3.2 (7.2) 86-88
balance CO2 7.6 (300) 25-30 265 4.1 (9.0) 3.5 (7.8)
8.5 (335) 25-31 275 4.5 (10.0) 4.0 (8.7)
9.5 (375) 26-32 295 5.1 (11.2) 4.4 (9.8)
10.2 (400) 26-33 310 5.4 (12.0) 4.7 (10.4)

3.8 (150) 22-27 200 2.9 (6.3) 2.5 (5.5)

4.4 (175) 23-28 210 3.3 (7.4) 2.9 (6.4)
5.1 (200) 24-29 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+
5.7 (225) 24-29 265 4.3 (9.5) 3.7 (8.2)
75%-85% Ar/ 25 (1) 86-88
6.5 (250) 25-30 285 4.8 (10.5) 4.2 (9.2)
balance CO2
7.0 (275) 25-31 315 5.3 (11.6) 4.6 (10.1)
8.3 (325) 26-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 27-33 365 6.7 (14.7) 5.8 (12.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

NOTE 1 : FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com. NOTE 2: This product contains micro-alloying elements.
Additional information available upon request.

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 Structural Welding Code
Seismic Supplement

FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 81Ni1C-H
Low Alloy, All Position • AWS E81T1-Ni1C-JH4

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with impact toughness exceeding AWS A5.29: E81T1-Ni1C-JH4
84 - 130 J (62 - 96 ft•lbf) at -40°C (-40°F)
ABS: 4YQ460SA H5
• Designed for welding with 100% CO2 shielding gas
CWB/CSA W48: E551T1-C1A4-Ni1-H4 (E551T1-Ni1C-JH4)
• Premium arc performance and bead appearance
DNV - 2.9: IV Y46MS H5
• Meets AWS D1.8 seismic lot waiver requirements
Lloyd’s Register: 4Y46S H5
• ProTech® foil bag packaging
AWS D1.8: 0.045”, 0.052”, 1/16”
• Color match on weathering steels
ISO 17632-B: T55 4 T1-1 C1 A-N2- H5

WELDING POSITIONS
All
TYPICAL APPLICATIONS
SHIELDING GAS
• Bridge fabrication
100% CO2 • Weathering steels
Flow Rate: 40-50 CFH
• Offshore
• Structural fabrication
• NACE applications

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 50 lb (22.7 kg)
in (mm) Spool** Fiber Spool

0.045 (1.1) ED032204, ED034414*

0.052 (1.3) ED032280, ED034415*
1/16 (1.6) ED032205 ED032745, ED034416*

*Buy America Product **Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS A5.29 E81T1-Ni1C-JH4

(4)
470 (68) min 550-690 (80-100) 19 min 27 (20) min 27 (20) min
Typical Results (3)

As-Welded with 100% CO2 540-585 (78-84) 595-635 (86-91) 25-28 111-152 (82-112) 84-130 (62-96)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements - AWS A5.29 E81T1-Ni1C-JH4

(4)
0.12 max 1.50 max 0.80 max 0.030 max 0.030 max 0.80-1.10
Typical Results(3)
As-Welded with 100% CO2 0.04-0.05 1.24-1.34 0.27-0.31 0.006-0.007 0.007-0.009 0.88-0.99

Diffusible Hydrogen
%Mo %Cr %V %B (mL/100g weld deposit)

Requirements(4) - AWS A5.29 E81T1-Ni1C-JH4 0.35 max 0.15 max 0.05 max Not Specified 4.0 max
Typical Results(3)
As-Welded with 100% CO2 0.01 0.04-0.05 0.02-0.03 0.005-0.006 3-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 23-28 140 1.8 (4.0) 1.6 (3.5)

5.1 (200) 24-29 150 2.1 (4.6) 1.8 (4.0)
6.4 (250) 25-30 165 2.6 (5.7) 2.3 (5.0)
7.6 (300) 25-30 190 3.1 (6.8) 2.7 (6.0)
0.045 in (1.1 mm), DC+
25 (1) 8.9 (350) 26-31 205 3.6 (8.0) 3.2 (7.0) 86-88
100% CO2
9.5 (375) 26-31 225 3.9 (8.6) 3.4 (7.5)
10.8 (425) 27-32 245 4.4 (9.7) 3.8 (8.5)
12.1 (475) 28-33 265 4.9 (10.8) 4.3 (9.5)
12.7 (500) 29-34 275 5.2 (11.4) 4.5 (10.0)

3.8 (150) 23-28 150 2.0 (4.5) 1.8 (3.9)

4.7 (185) 24-29 165 2.5 (5.5) 2.2 (4.8)
5.7 (225) 24-29 190 3.1 (6.7) 2.7 (5.9)
6.4 (250) 25-30 215 3.4 (7.5) 2.9 (6.5)
0.052 in (1.3 mm), DC+
25 (1) 7.0 (275) 25-30 235 3.7 (8.2) 3.2 (7.2) 86-88
100% CO2
7.6 (300) 26-31 255 4.1 (9.0) 3.5 (7.8)
8.5 (335) 26-31 275 4.5 (10.0) 4.0 (8.7)
9.5 (375) 27-32 295 5.1 (11.2) 4.4 (9.8)
10.2 (400) 27-34 310 5.4 (12.0) 4.7 (10.4)

3.8 (150) 24-29 200 2.9 (6.3) 2.5 (5.5)

4.4 (175) 24-30 210 3.3 (7.4) 2.9 (6.4)
5.1 (200) 25-30 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+ 5.7 (225) 25-31 265 4.3 (9.5) 3.7 (8.2)
25 (1) 86-88
100% CO2 6.4 (250) 26-31 285 4.8 (10.5) 4.2 (9.2)
7.0 (275) 26-32 305 5.3 (11.6) 4.6 (10.1)
8.3 (325) 27-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 28-34 365 6.7 (14.7) 5.8 (12.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

NOTE 1: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com. NOTE 2: This product contains micro-alloying elements.
Additional information available upon request.

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ULTRACORE® 81Ni1C-H PLUS

Low Alloy, All Positions • AWS E81T1-Ni1C-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F in both the AWS A5.29: E81T1-Ni1C-JH4
as-welded and stress-relieved conditions
ABS: 4YQ460SA H5
• Designed for welding with 100% CO2 shielding gas
CWB/CSA W48: E551T1-C1A5-Ni1-H4 (E551T1-Ni1C-JH4)
• H4 diffusible hydrogen levels
DNV - 2.9: IV Y46MS H5
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical
properties per lot available online Lloyd’s Register: 4Y46S H5

• ProTech® foil bag packaging AWS D1.8: 0.045”, 0.052”, 1/16”

• Designed to accommodate applications requiring
Nickel content of 1% max
• Color match on weathering steels TYPICAL APPLICATIONS
• Offshore drilling rigs • Ship building
• Low temperature • Construction
WELDING POSITIONS
storage tanks • Mining Equipment
All

SHIELDING GAS
100% CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Plastic Spool

0.045 (1.1) ED034858

0.052 (1.3) ED034859
1/16 (1.6) ED034860

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)
Requirements
AWS A5.29: E81T1-Ni1C-JH4
As-Welded with 100% CO2 470 (68) min 550-690 (80-100) 19 min 27 (20) min -
Typical Results(3)
As-Welded with 100% CO2 505-565 (73-82) 585-640 (85-93) 23-29 87-127 (54-94) 41-123 (30-91)
Stress Relieved with 100% CO2
for 1 hr @ 621°C (1150°F) 475-530 (69-77) 560-620 (81-90) 26-30 41-108 (30-80) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29: E81T1-Ni1C-JH4 1.50 max
0.12 max 0.80 max 0.030 max 0.030 max 0.80-1.10

Typical Results(3)
with 100% CO2 0.04-0.05 1.29-1.37 0.42-0.45 0.007-0.008 0.011 0.89-0.95
Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)
Requirements
AWS A5.29: E81T1-Ni1C-JH4
0.15 max 0.35 max 0.05 max Not Specified 4.0 max

Typical Results(3)
with 100% CO2 0.05 0.10 0.00 0.004-0.005 2-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 25 - 29 120 1.8 (3.9) 1.5 (3.4)

19 (3/4) 6.4 (250) 26 - 30 140 2.5 (5.6) 2.2 (4.8)
19 (3/4) 7.6 (300) 27 - 31 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 28 - 32 170 3.6 (7.9) 3.1 (6.8) 85-87
DC+
25 (1) 10.2 (400) 29 - 33 185 4.1 (9.0) 3.5 (7.8)
25 (1) 11.4 (450) 29 - 33 200 4.6 (10.1) 4.0 (8.8)
25 (1) 12.7 (500) 30 - 34 220 5.1 (11.3) 4.4 (9.8)

19 (3/4) 3.8 (150) 25 - 29 150 2.1 (4.7) 1.7 (3.8)

19 (3/4) 5.1 (200) 26 - 30 170 2.9 (6.3) 2.4 (5.2)
0.052 in (1.3 mm),
19 (3/4) 6.4 (250) 27 - 31 195 3.5 (7.8) 3.0 (6.5) 81-84
DC+
25 (1) 7.6 (300) 28 - 32 215 4.3 (9.4) 3.6 (7.9)
25 (1) 8.9(350) 29 - 33 240 5.0 (11.0) 4.2 (9.2)

19 (3/4) 3.8 (150) 26 - 30 190 2.9 (6.4) 2.4 (5.3)

19 (3/4) 4.4 (175) 26 - 30 205 3.4 (7.5) 2.9 (6.3)
19 (3/4) 5.1 (200) 27 - 31 220 3.9 (8.5) 3.3 (7.2)
1/16 in (1.6 mm), 19 (3/4) 5.7 (225) 27 - 31 230 4.4 (9.6) 3.7 (8.1)
83-87
DC+ 19 (3/4) 6.4 (250) 28 - 32 245 4.8 (10.6) 4.1 (9.1)
25 (1) 7.6 (300) 28 - 32 275 5.8 (12.7) 4.9 (10.9)
25 (1) 8.3 (325) 29 - 33 290 6.3 (13.8) 5.4 (11.9)
25 (1) 8.9 (350) 29 - 33 300 6.7 (14.8) 5.8 (12.8)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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ULTRACORE® 81Ni1M-H PLUS

Low Alloy, All Positions • AWS E81T1-Ni1M-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F in both the AWS A5.29: E81T1-Ni1M-JH4
as-welded and stress-relieved conditions
ABS: 4YQ460SA H5
• Designed for welding with 75-80% Argon/ Balance CO2
CWB/CSA W48: E551T1-M21A5-Ni1-H4 (E551T1-Ni1M-JH4)
shielding gas
• H4 diffusible hydrogen levels DNV - 2.9: IV Y46MS H5

• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical Lloyd’s Register: 4Y46S H5
properties per lot available online AWS D1.8: 0.045”, 1/16”
• ProTech® foil bag packaging
• Designed to accommodate applications requiring Nickel
content of 1% max
• Color match on weathering steels TYPICAL APPLICATIONS
• Offshore drilling rigs • Ship building
WELDING POSITIONS • Low temperature • Construction
storage tanks
All • Mining Equipment

SHIELDING GAS
75-80% Argon / Balance CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Plastic Spool

0.045 (1.1) ED034855

0.052 (1.3) ED034856
1/16 (1.6) ED034857

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29: E81T1-Ni1M-JH4
As-Welded with 75% Ar / 25% CO2 470 (68) min 550-690 (80-100) 19 min 27 (20) min -
Typical Results(3)
As-Welded with 75% Ar / 25% CO2 505-530 (73-77) 582-605 (84-88) 26-28 92-104 (68-77) 80-89 (59-66)
Stress Relieved with 75% Ar / 25% CO2
for 1 hr @ 621°C (1150°F) 475-493 (69-71) 575-588 (83-85) 27-29 80-96 (59-71) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni
Requirements
AWS A5.29: E81T1-Ni1M-JH4 0.12 max 1.50 max 0.80 max 0.030 max 0.030 max 0.80-1.10
Typical Results(3)
with 75% Argon / 25% CO2 0.05-0.06 1.31-1.38 0.41-0.44 0.007 0.012 0.83-0.87
Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
AWS A5.29: E81T1-Ni1M-JH4 0.15 max 0.35 max 0.05 max Not Specified 4.0 max
Typical Results(3)
with 75% Argon / 25% CO2 0.05 0.01 0.00 0.005-0.006 2-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 24 - 28 120 1.8 (3.9) 1.5 (3.4)

19 (3/4) 6.4 (250) 25 - 29 140 2.5 (5.6) 2.2 (4.8)
19 (3/4) 7.6 (300) 26 - 30 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 27 - 31 170 3.6 (7.9) 3.1 (6.8) 85-87
DC+
25 (1) 10.2 (400) 28 - 32 185 4.1 (9.0) 3.5 (7.8)
25 (1) 11.4 (450) 28 - 32 200 4.6 (10.1) 4.0 (8.8)
25 (1) 12.7 (500) 29 - 33 220 5.1 (11.3) 4.4 (9.8)

19 (3/4) 3.8 (150) 24 - 28 150 2.1 (4.7) 1.7 (3.8)

19 (3/4) 5.1 (200) 25 - 29 170 2.9 (6.3) 2.4 (5.2)
0.052 in (1.3 mm),
19 (3/4) 6.4 (250) 26 - 30 195 3.5 (7.8) 3.0 (6.5) 81-84
DC+
25 (1) 7.6 (300) 27 - 31 215 4.3 (9.4) 3.6 (7.9)
25 (1) 8.9(350) 28 - 32 240 5.0 (11.0) 4.2 (9.2)

19 (3/4) 3.8 (150) 25 - 29 190 2.9 (6.4) 2.4 (5.3)

19 (3/4) 4.4 (175) 25 - 29 205 3.4 (7.5) 2.9 (6.3)
19 (3/4) 5.1 (200) 26 - 30 220 3.9 (8.5) 3.3 (7.2)
1/16 in (1.6 mm), 19 (3/4) 5.7 (225) 26 - 30 230 4.4 (9.6) 3.7 (8.1)
83-87
DC+ 19 (3/4) 6.4 (250) 27 - 31 245 4.8 (10.6) 4.1 (9.1)
25 (1) 7.6 (300) 27 - 31 275 5.8 (12.7) 4.9 (10.9)
25 (1) 8.3 (325) 28 - 32 290 6.3 (13.8) 5.4 (11.9)
25 (1) 8.9 (350) 28 - 32 300 6.7 (14.8) 5.8 (12.8)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 81Ni2A75-H
Low Alloy, All Position • AWS E81T1-Ni2M-JH4

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits withimpact toughness exceeding AWS A.29: E81T1-Ni2M-JH4
41 - 89 J (30 - 66 ft•lbf) at -51°C (-60°F)
ABS: 3YSA H5
• Designed for welding with 75-85% Argon/ Balance CO2
CWB/CSA W48: E551T1-M21A5-Ni2-H4 (E551T1-Ni2M-JH4)
shielding gas
• Premium arc performance and bead appearance DNV - 2.9: III Y40MS H5

• H4 diffusible hydrogen levels Lloyd’s Register: 3YS H5

• ProTech® foil bag packaging ISO 17632-B: T55 6 T1-1 M21 A-N5 H5

WELDING POSITIONS TYPICAL APPLICATIONS

All • Mining
• Offshore
SHIELDING GAS • Bridge fabrication
75% - 85% Argon / Balance CO2 • High strength fabrication
Flow Rate: 40-55 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Spool*

0.045 (1.1) ED032217

0.052 (1.3) ED032277
1/16 (1.6) ED032216

*Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)

Requirements - AWS A5.29 E81T1-Ni2M-JH4

(4)
470 (68) min 550-670 (80-100) 19 min 27 (20) min 27 (20) min
Typical Results(3)
As-Welded with 75% Ar/25% CO2 555-580 (80-84) 615-635 (89-92) 25-28 69-115 (51-85) 41-89 (30-66)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S
Requirements(4) - AWS A5.29 E81T1-Ni2M-JH4 0.12 max 1.50 max 0.80 max 0.030 max
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.04-0.05 0.93-1.05 0.25-0.28 0.005-0.006

Diffusible Hydrogen
%P %Ni %B (mL/100g weld deposit)
Requirements(4) - AWS A5.29 E81T1-Ni2M-JH4 0.030 max 1.75-2.75 Not Specified 4.0 max
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.006-0.008 2.01-2.13 0.005-0.007 3-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 21-26 140 1.8 (4.0) 1.6 (3.5)

5.1 (200) 22-27 150 2.1 (4.6) 1.8 (4.0)
6.4 (250) 22-27 165 2.6 (5.7) 2.3 (5.0)
0.045 in (1.1 mm), DC+ 7.6 (300) 23-28 190 3.1 (6.8) 2.7 (6.0)
75%-85% Ar/ 25 (1) 8.9 (350) 24-29 205 3.6 (8.0) 3.2 (7.0) 86-88
balance CO2 9.5 (375) 24-29 225 3.9 (8.6) 3.4 (7.5)
10.8 (425) 25-30 245 4.4 (9.7) 3.8 (8.5)
12.1 (475) 26-31 265 4.9 (10.8) 4.3 (9.5)
12.7 (500) 27-32 275 5.2 (11.4) 4.5 (10.0)

3.8 (150) 21-26 150 2.0 (4.5) 1.8 (3.9)

4.7 (185) 22-27 165 2.5 (5.5) 2.2 (4.8)
5.7 (225) 22-27 190 3.1 (6.7) 2.7 (5.9)
0.052 in (1.3 mm), DC+ 6.4 (250) 23-28 215 3.4 (7.5) 2.9 (6.5)
75%-85% Ar/ 25 (1) 7.0 (275) 23-28 235 3.7 (8.2) 3.2 (7.2) 86-88
balance CO2 7.6 (300) 24-29 255 4.1 (9.0) 3.5 (7.8)
8.5 (335) 24-30 275 4.5 (10.0) 4.0 (8.7)
9.5 (375) 25-31 295 5.1 (11.2) 4.4 (9.8)
10.2 (400) 25-32 310 5.4 (12.0) 4.7 (10.4)

3.8 (150) 21-27 200 2.9 (6.3) 2.5 (5.5)

4.4 (175) 21-28 210 3.3 (7.4) 2.9 (6.4)
5.1 (200) 22-29 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+
5.7 (225) 23-30 265 4.3 (9.5) 3.7 (8.2)
75%-85% Ar/ 25 (1) 86-88
6.4 (250) 24-31 285 4.8 (10.5) 4.2 (9.2)
balance CO2
7.0 (275) 24-32 315 5.3 (11.6) 4.6 (10.1)
8.3 (325) 24-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 25-33 365 6.7 (14.7) 5.8 (12.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 75% Argon / 25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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ULTRACORE® 81Ni2C-H
Low Alloy, All Position • AWS E81T1-Ni2C-JH4

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits withimpact toughness exceeding AWS A5.29: E81T1-Ni2C-JH4
54 - 84 J (40 - 62 ft•lbf) at -51°C (-60°F)
ABS: 3YSA H5
• Designed for welding with 100% CO2 shielding gas
CWB/CSA W48: E551T1-C1A5-Ni2-H4 (E551T1-Ni2C-JH4)
• Premium arc performance and bead appearance
DNV - 2.9: III Y40MS H5
• H4 diffusible hydrogen levels
Lloyd’s Register: 3YS H5
• ProTech® foil bag packaging
ISO 17632-B: T55 6 T1-1 C1 A-N5 H5

WELDING POSITIONS TYPICAL APPLICATIONS

All, except vertical down
• Mining
• Offshore
SHIELDING GAS • Bridge fabrication
100% CO2 • High strength fabrication
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Spool*

0.045 (1.1) ED032215

0.052 (1.3) ED032278
1/16 (1.6) ED032214

*Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)

Requirements(4) - AWS A5.29 E81T1-Ni2C-JH4 470 (68) min 550-670 (80-100) 19 min 27 (20) min 27 (20) min
Typical Results (3)

As-Welded with 100% CO2 555-600 (80-86) 615-650 (89-94) 26-28 76-111 (56-82) 54-84 (40-62)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S

Requirements - AWS A5.29 E81T1-Ni2C-JH4

(4)
0.12 max 1.50 max 0.80 max 0.030 max
Typical Results(3)
As-Welded with 100% CO2 0.04-0.05 1.14-1.24 0.27-0.32 0.006-0.007

Diffusible Hydrogen
%P %Ni %B (mL/100g weld deposit)

Requirements(4) - AWS A5.29 E81T1-Ni2C-JH4 0.030 max 1.75-2.75 Not Specified 4.0 max
Typical Results(3)
As-Welded with 100% CO2 0.006-0.007 1.86-2.19 0.005-0.006 2-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 23-28 140 1.8 (4.0) 1.6 (3.5)

5.1 (200) 24-29 150 2.1 (4.6) 1.8 (4.0)
6.4 (250) 25-30 165 2.6 (5.7) 2.3 (5.0)
7.6 (300) 25-30 190 3.1 (6.8) 2.7 (6.0)
0.045 in (1.1 mm), DC+
25 (1) 8.9 (350) 26-31 205 3.6 (8.0) 3.2 (7.0) 86-88
100% CO2
9.5 (375) 26-31 225 3.9 (8.6) 3.4 (7.5)
10.8 (425) 27-32 245 4.4 (9.7) 3.8 (8.5)
12.1 (475) 28-33 265 4.9 (10.8) 4.3 (9.5)
12.7 (500) 29-34 275 5.2 (11.4) 4.5 (10.0)

3.8 (150) 23-28 150 2.0 (4.5) 1.8 (3.9)

4.7 (185) 24-29 165 2.5 (5.5) 2.2 (4.8)
5.7 (225) 24-29 190 3.1 (6.7) 2.7 (5.9)
6.4 (250) 25-30 215 3.4 (7.5) 2.9 (6.5)
0.052 in (1.3 mm), DC+
25 (1) 7.0 (275) 25-30 235 3.7 (8.2) 3.2 (7.2) 86-88
100% CO2
7.6 (300) 26-31 255 4.1 (9.0) 3.5 (7.8)
8.5 (335) 26-31 275 4.5 (10.0) 4.0 (8.7)
9.5 (375) 27-32 295 5.1 (11.2) 4.4 (9.8)
10.2 (400) 27-34 310 5.4 (12.0) 4.7 (10.4)

3.8 (150) 24-29 200 2.9 (6.3) 2.5 (5.5)

4.4 (175) 24-30 210 3.3 (7.4) 2.9 (6.4)
5.1 (200) 25-30 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+ 5.7 (225) 25-31 265 4.3 (9.5) 3.7 (8.2)
25 (1) 86-88
100% CO2 6.4 (250) 26-31 305 4.8 (10.5) 4.2 (9.2)
7.0 (275) 26-32 305 5.3 (11.6) 4.6 (10.1)
8.3 (325) 27-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 28-34 365 6.7 (14.7) 5.8 (12.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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ULTRACORE® 81K2A75-H
Low Alloy, All Position • AWS E81T1-K2M-JH4

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with impact toughness exceeding AWS A5.29: E81T1-K2M-JH4
89 - 127 J (66 - 94 ft•lbf) at -40°C (-40°F)
ABS: 4YQ460SA H5
• Designed for welding with 75-85% Argon/ Balance CO2
shielding gas CWB/CSA W48: E551T1-M21A4-K2-H4 (E551T1-K2M-JH4)

• Premium arc performance and bead appearance DNV - 2.9: IV Y46MS H5

• H4 diffusible hydrogen levels Lloyd’s Register: 4Y46S H5

• ProTech foil bag packaging
® ISO 17632-B: T55 4 T1-1 M21 A-N3 H5

TYPICAL APPLICATIONS
WELDING POSITIONS
• High strength steels with 550 MPa (80 ksi) tensile strength
All, except vertical down
• Offshore
• Shipbuilding
SHIELDING GAS
75% - 85% Argon / Balance CO2
Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Spool*

0.045 (1.1) ED032385

0.052 (1.3) ED032386
1/16 (1.6) ED032387

*Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS A5.29 E81T1-K2M-JH4

(4)
470 (68) min 550-690 (80-100) 19 min 27 (20) min 27 (20) min
Typical Results (3)

As-Welded with 75% Argon/25% CO2 535-550 (78-80) 585-605 (85-88) 26-27 117-155 (86-114) 89-127 (66-94)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P
%Ni
Requirements - AWS A5.29 E81T1-K2M-JH4
(4)
0.15 max 0.50-1.75 0.80 max 0.030 max 0.030 max 1.00-2.00
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.04-0.05 0.98-1.09 0.25-0.28 0.006-0.009 0.005-0.008 1.40-1.63

Diffusible Hydrogen
%Cr %Mo %V %B (mL/100g weld deposit)

Requirements(4) - AWS A5.29 E81T1-K2M-JH4 0.15 max 0.35 max 0.05 max Not Specified 4 max
Typical Results (3)

As-Welded with 75% Ar/25% CO2 0.03-0.04 0.01-0.02 0.02-0.03 0.005-0.007 2-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 22-27 140 1.8 (4.0) 1.6 (3.5)

5.1 (200) 23-28 150 2.1 (4.6) 1.8 (4.0)
6.4 (250) 24-29 165 2.6 (5.7) 2.3 (5.0)
0.045 in (1.1 mm), DC+ 7.6 (300) 24-29 190 3.1 (6.8) 2.7 (6.0)
75%-85% Ar/ 25 (1) 8.9 (350) 25-30 205 3.6 (8.0) 3.2 (7.0) 86-88
balance CO2 9.5 (375) 25-30 225 3.9 (8.6) 3.4 (7.5)
10.8 (425) 26-31 245 4.4 (9.7) 3.8 (8.5)
12.1 (475) 27-32 265 4.9 (10.8) 4.3 (9.5)
12.7 (500) 28-33 275 5.2 (11.4) 4.5 (10.0)

3.8 (150) 22-27 150 2.0 (4.5) 1.8 (3.9)

4.7 (185) 23-28 165 2.5 (5.5) 2.2 (4.8)
5.7 (225) 23-28 190 3.1 (6.7) 2.7 (5.9)
0.052 in (1.3 mm), DC+ 6.4 (250) 24-29 215 3.4 (7.5) 2.9 (6.5)
75%-85% Ar/ 25 (1) 6.9 (275) 24-29 235 3.7 (8.2) 3.2 (7.2) 86-88
balance CO2 7.6 (300) 25-30 255 4.1 (9.0) 3.5 (7.8)
8.5 (335) 25-31 275 4.5 (10.0) 4.0 (8.7)
9.5 (375) 26-32 295 5.1 (11.2) 4.4 (9.8)
10.2 (400) 26-33 310 5.4 (12.0) 4.7 (10.4)

3.8 (150) 22-27 200 2.9 (6.3) 2.5 (5.5)

4.4 (175) 23-28 210 3.3 (7.4) 2.9 (6.4)
5.1 (200) 24-29 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+
5.7 (225) 24-29 265 4.3 (9.5) 3.7 (8.2)
75%-85% Ar/ 25 (1) 86-88
6.4 (250) 25-30 285 4.8 (10.5) 4.2 (9.2)
balance CO2
6.9 (275) 25-31 315 5.3 (11.6) 4.6 (10.1)
8.3 (325) 26-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 27-33 365 6.7 (14.7) 5.8 (12.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 75% Argon/25% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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ULTRACORE® 81K2C-H
Low Alloy, All Position • AWS E81T1-K2C-JH4, E81T1-C1A5-K2-H4

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits withimpact toughness exceeding AWS A5.29: E81T1-K2C-JH4
111 - 141 J (82 - 104 ft•lbf) at -40°C (-40°F) AWS A5.36: E81T1-C1A5-K2-H4
• Designed for welding with 100% CO2 shielding gas ASME SFA-A5.29: E81T1-K2C-JH4
ABS: 4YQ460SA H5
• Premium arc performance and bead appearance
Lloyd’s Register: 4Y46S H5
• H4 diffusible hydrogen levels
DNV Grade: IV 46MS H5
• ProTech® foil bag packaging EN ISO 17632-B: T554T1-1CA-N3-H5

TYPICAL APPLICATIONS
• High strength steels with 550 MPa (80 ksi) tensile strength
WELDING POSITIONS
• Offshore
All
• Shipbuilding

SHIELDING GAS
100% CO2
Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Spool*

0.045 (1.1) ED032388

0.052 (1.3) ED032389
1/16 (1.6) ED032390

*Spool may be plastic or fiber.

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40° C (-40° F)

Requirements - AWS E81T1-K2C-JH4

As-Welded with 100% CO2 470 (68) min 550-690 (80-100) 19 min 27 (20) min 27 (20) min

Typical Results(3)
As-Welded with 100% CO2 530-555 (77-80) 580-610 (84-88) 27-29 127-157 (94-116) 111-141 (82-104)

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P
%Ni
Requirements - AWS E81T1-K2C-JH4
(4)
0.15 max 0.50-1.75 0.80 max 0.030 max 0.030 max 1.00-2.00
Typical Results(3)
As-Welded with 100% CO2 0.04 1.08-1.15 0.23-0.31 0.005-0.009 0.005-0.009 1.30-1.62

Diffusible Hydrogen
%Cr %Mo %V %B (mL/100g weld deposit)

Requirements(4) - AWS E81T1-K2C-JH4 0.15 max 0.35 max 0.05 max Not Specified 4.0 max
Typical Results (3)

As-Welded with 100% CO2 0.03-0.05 0.01-0.02 0.01-0.02 0.005-0.006 2-3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 23-28 140 1.8 (4.0) 1.6 (3.5)

5.1 (200) 24-29 150 2.1 (4.6) 1.8 (4.0)
6.4 (250) 25-30 165 2.6 (5.7) 2.3 (5.0)
7.6 (300) 25-30 190 3.1 (6.8) 2.7 (6.0)
0.045 in (1.1 mm), DC+
25 (1) 8.9 (350) 26-31 205 3.6 (8.0) 3.2 (7.0) 86-88
100% CO2
9.5 (375) 26-31 225 3.9 (8.6) 3.4 (7.5)
10.8 (425) 27-32 245 4.4 (9.7) 3.8 (8.5)
12.1 (475) 28-33 265 4.9 (10.8) 4.3 (9.5)
12.7 (500) 29-34 275 5.2 (11.4) 4.5 (10.0)

3.8 (150) 23-28 150 2.0 (4.5) 1.8 (3.9)

4.7 (185) 24-29 165 2.5 (5.5) 2.2 (4.8)
5.7 (225) 24-29 190 3.1 (6.7) 2.7 (5.9)
6.4 (250) 25-30 215 3.4 (7.5) 2.9 (6.5)
0.052 in (1.3 mm), DC+
25 (1) 6.9 (275) 25-30 235 3.7 (8.2) 3.2 (7.2) 86-88
100% CO2
7.6 (300) 26-31 255 4.1 (9.0) 3.5 (7.8)
8.5 (335) 26-31 275 4.5 (10.0) 4.0 (8.7)
9.5 (375) 27-32 295 5.1 (11.2) 4.4 (9.8)
10.2 (400) 27-34 310 5.4 (12.0) 4.7 (10.4)

3.8 (150) 24-29 200 2.9 (6.3) 2.5 (5.5)

4.4 (175) 24-30 210 3.3 (7.4) 2.9 (6.4)
5.1 (200) 25-30 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+ 5.7 (225) 25-31 265 4.3 (9.5) 3.7 (8.2)
25 (1) 86-88
100% CO2 6.4 (250) 26-31 285 4.8 (10.5) 4.2 (9.2)
6.9 (275) 26-32 305 5.3 (11.6) 4.6 (10.1)
8.3 (325) 27-32 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 28-34 365 6.7 (14.7) 5.8 (12.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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ULTRACORE® 81K2C-H PLUS

Low Alloy, All Positions • AWS E81T1-K2C-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F in both the AWS A5: E81T1-K2C-JH4
as-welded and stress-relieved conditions
ABS: 4YQ460SA H5
• Designed for welding with 100% CO2 shielding gas
DNV: IV Y46MS H5
• H4 diffusible hydrogen levels
Lloyd’s Register: 4Y46S H5
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical
properties per lot available online
• ProTech® foil bag packaging
TYPICAL APPLICATIONS
• Offshore drilling rigs • Ship building
WELDING POSITIONS • Low temperature • Construction
All storage tanks

SHIELDING GAS
100% CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Plastic Spool

0.045 (1.1) ED034864

0.052 (1.3) ED034865
1/16 (1.6) ED034866

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29: E81T1-K2C-JH4
As-Welded with 100% CO2 470 (68) min 550-690 (80-100) 19 min 27 (20) min -
Typical Results(3)
As-Welded with 100% CO2 491-531 (71-77) 576-604 (84-88) 24-26 107-117 (79-86) 119-135 (88-100)
Stress Relieved with 100% CO2
for 1 hr @ 621°C (1150°F) 477-488 (69-71) 575-580 (83-84) 27 120-147 (89-108) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29: E81T1-K2C-JH4
0.15 max 0.50-1.75 0.80 max 0.030 max 0.030 max 1.00-2.00

Typical Results(3) 0.05 1.39-1.56 0.30-0.36 0.007-0.008 0.013 1.54-1.72

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
AWS A5.29: E81T1-K2C-JH4 0.15 max 0.35 max 0.05 max Not Specified 4.0 max
Test Results(3) 0.07 0.02 0.01 0.004-0.005 2-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 25 - 29 120 1.8 (3.9) 1.5 (3.4)

19 (3/4) 6.4 (250) 26 - 30 140 2.5 (5.6) 2.2 (4.8)
19 (3/4) 7.6 (300) 27 - 31 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 28 - 32 170 3.6 (7.9) 3.1 (6.8) 85-87
DC+
25 (1) 10.2 (400) 29 - 33 185 4.1 (9.0) 3.5 (7.8)
25 (1) 11.4 (450) 29 - 33 200 4.6 (10.1) 4.0 (8.8)
25 (1) 12.7 (500) 30 - 34 220 5.1 (11.3) 4.4 (9.8)

19 (3/4) 3.8 (150) 25 - 29 150 2.1 (4.7) 1.7 (3.8)

19 (3/4) 5.1 (200) 26 - 30 170 2.9 (6.3) 2.4 (5.2)
0.052 in (1.3 mm),
19 (3/4) 6.4 (250) 27 - 31 195 3.5 (7.8) 3.0 (6.5) 81-84
DC+
25 (1) 7.6 (300) 28 - 32 215 4.3 (9.4) 3.6 (7.9)
25 (1) 8.9(350) 29 - 33 240 5.0 (11.0) 4.2 (9.2)

19 (3/4) 3.8 (150) 26 - 30 190 2.9 (6.4) 2.4 (5.3)

19 (3/4) 4.4 (175) 26 - 30 205 3.4 (7.5) 2.9 (6.3)
19 (3/4) 5.1 (200) 27 - 31 220 3.9 (8.5) 3.3 (7.2)
1/16 in (1.6 mm), 19 (3/4) 5.7 (225) 27 - 31 230 4.4 (9.6) 3.7 (8.1)
83-87
DC+ 19 (3/4) 6.4 (250) 28 - 32 245 4.8 (10.6) 4.1 (9.1)
25 (1) 7.6 (300) 28 - 32 275 5.8 (12.7) 4.9 (10.9)
25 (1) 8.3 (325) 29 - 33 290 6.3 (13.8) 5.4 (11.9)
25 (1) 8.9 (350) 29 - 33 300 6.7 (14.8) 5.8 (12.8)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 81K2M-H PLUS

Low Alloy, All Positions • AWS E81T1-K2M-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F AWS A5: E81T1-K2M-JH4

in both the as-welded and stress-relieved conditions
• Designed for welding with 75-80% Argon/ Balance CO2
shielding gas
• H4 diffusible hydrogen levels TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing actual deposit chemistry • Offshore drilling rigs • Ship building
and mechanical properties per lot available online
• Low temperature • Construction
• ProTech® foil bag packaging storage tanks

WELDING POSITIONS SHIELDING GAS

All 75-80% Argon / Balance CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Plastic Spool

0.045 (1.1) ED034861

0.052 (1.3) ED034862
1/16 (1.6) ED034863

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29: E81T1-K2M-JH4
As-Welded with 75% Ar / 25% CO2 470 (68) min 550-690 (80-100) 19 min 27 (20) min -
Typical Results(3)
As-Welded with 75% Ar / 25% CO2 503-550 (73-80) 588-628 (85-91) 21-24 107-117 (79-86) 97-111 (72-82)
Stress Relieved with 75% Ar / 25% CO2
for 1 hr @ 621°C (1150°F) 480-490 (69-71) 570-590 (83-85) 27-29 81-94 (60-70) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29: E81T1-K2M-JH4
0.15 max 0.50-1.75 0.80 max 0.030 max 0.030 max 1.00-2.00

Typical Results(3)
with 75% Argon / 25% CO2 0.05 1.28-1.30 0.42-0.44 0.007-0.009 0.011 1.45-1.60
Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)
Requirements
AWS A5.29: E81T1-K2M-JH4 0.15 max 0.35 max 0.05 max Not Specified 4.0 max
Typical Results(3)
with 75% Argon / 25% CO2 0.05 0.01 0.00 0.005-0.006 2-4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 24 - 28 120 1.8 (3.9) 1.5 (3.4)

19 (3/4) 6.4 (250) 25 - 29 140 2.5 (5.6) 2.2 (4.8)
19 (3/4) 7.6 (300) 26 - 30 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 27 - 31 170 3.6 (7.9) 3.1 (6.8) 85-87
DC+
25 (1) 10.2 (400) 28 - 32 185 4.1 (9.0) 3.5 (7.8)
25 (1) 11.4 (450) 28 - 32 200 4.6 (10.1) 4.0 (8.8)
25 (1) 12.7 (500) 29 - 33 220 5.1 (11.3) 4.4 (9.8)

19 (3/4) 3.8 (150) 24 - 28 150 2.1 (4.7) 1.7 (3.8)

19 (3/4) 5.1 (200) 25 - 29 170 2.9 (6.3) 2.4 (5.2)
0.052 in (1.3 mm),
19 (3/4) 6.4 (250) 26 - 30 195 3.5 (7.8) 3.0 (6.5) 81-84
DC+
25 (1) 7.6 (300) 27 - 31 215 4.3 (9.4) 3.6 (7.9)
25 (1) 8.9(350) 28 - 32 240 5.0 (11.0) 4.2 (9.2)

19 (3/4) 3.8 (150) 25 - 29 190 2.9 (6.4) 2.4 (5.3)

19 (3/4) 4.4 (175) 25 - 29 205 3.4 (7.5) 2.9 (6.3)
19 (3/4) 5.1 (200) 26 - 30 220 3.9 (8.5) 3.3 (7.2)
1/16 in (1.6 mm), 19 (3/4) 5.7 (225) 26 - 30 230 4.4 (9.6) 3.7 (8.1)
83-87
DC+ 19 (3/4) 6.4 (250) 27 - 31 245 4.8 (10.6) 4.1 (9.1)
25 (1) 7.6 (300) 27 - 31 275 5.8 (12.7) 4.9 (10.9)
25 (1) 8.3 (325) 28 - 32 290 6.3 (13.8) 5.4 (11.9)
25 (1) 8.9 (350) 28 - 32 300 6.7 (14.8) 5.8 (12.8)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

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FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 91K2C-H PLUS

Low Alloy, All Positions • AWS E91T1-K2C-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F AWS A5: E91T1-K2C-JH4

in both the as-welded and stress-relieved conditions
ABS: 4YQ500SA H5
• Designed for welding with 100% CO2 shielding gas
DNV: IV Y50MS H5
• H4 diffusible hydrogen levels
Lloyd’s Register: 4Y50S H5
• Q2 Lot® - Certificate showing actual deposit chemistry
and mechanical properties per lot available online
• ProTech® foil bag packaging
TYPICAL APPLICATIONS

WELDING POSITIONS • Offshore drilling rigs • Ship building

• Low temperature • Construction
All storage tanks

SHIELDING GAS
100% CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Fiber Spool (Plastic Bag)

0.045 (1.1) ED035381

0.052 (1.3) ED035382
1/16 (1.6) ED035383

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29 E91T1-K2C-JH4
As-Welded with 100% CO2 540 (78) min 620-760 (90-110) 17 min 27 (20) min -
Typical Results (3)

As-Welded with 100% CO2 610-650 (88-94) 665-680 (96-99) 23-25 85-93 (63-69) 75-80 (55-59)
Stress Relieved with 100% CO2
for 1 hr @ 620°C (1150°F) 580-610 (84-88) 650-675 (94-98) 23-29 85-93 (63-69) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

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DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29 E91T1-K2C-JH4
0.15 max 0.50-1.75 0.80 max 0.030 max 0.030 max 1.00-2.00

Typical Results(3)
As-Welded with 100% CO2 0.04-0.07 1.39-1.73 0.25-0.35 0.006-0.008 0.009-0.011 1.33-1.66

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
AWS A5.29 E91T1-K2C-JH4 0.15 max 0.35 max 0.05 max Not Specified 4.0 max
Typical Results(3)
As-Welded with 100% CO2 0.04-0.05 0.22-0.29 0.00 0.003-0.004 1-3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 25 - 29 130 1.9 (4.1) 1.7 (3.7)

19 (3/4) 6.4 (250) 27 - 31 170 2.6 (5.8) 2.4 (5.2)
19 (3/4) 7.6 (300) 28 - 32 195 3.2 (7.0) 2.8 (6.2)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 28 - 32 220 3.7 (8.1) 3.3 (7.2) 89-90
DC+
25 (1) 10.2 (400) 28 - 32 225 4.2 (9.2) 3.7 (8.2)
25 (1) 11.4 (450) 29 - 33 245 4.7 (10.4) 4.2 (9.2)
25 (1) 12.7 (500) 30 - 34 265 5.2 (11.5) 4.6 (10.2)

19 (3/4) 3.8 (150) 26 - 30 160 2.1 (4.6) 1.7 (3.8)

19 (3/4) 4.4 (175) 26 - 30 180 2.4 (5.4) 2.0 (4.5)
19 (3/4) 5.1 (200) 27 - 31 200 2.8 (6.2) 2.3 (5.1)
0.052 in (1.3 mm), 19 (3/4) 5.7 (225) 27 - 31 220 3.2 (7.0) 2.6 (5.8)
82-84
DC+ 19 (3/4) 7.0 (275) 28 - 32 255 3.9 (8.5) 3.2 (7.1)
25 (1) 7.6 (300) 28 - 32 230 4.2 (9.3) 3.5 (7.8)
25 (1) 8.3 (325) 28 - 32 245 4.6 (10.1) 3.8 (8.4)
25 (1) 8.9 (350) 29 - 33 255 4.9 (10.9) 4.1 (9.1)

19 (3/4) 3.8 (150) 26 - 30 205 2.9 (6.3) 2.4 (5.2)

19 (3/4) 4.4 (175) 27 - 31 230 3.4 (7.4) 2.8 (6.2)
19 (3/4) 5.1 (200) 27 - 31 250 3.8 (8.4) 3.2 (7.1)
1/16 in (1.6 mm), 19 (3/4) 5.7 (225) 28 - 32 270 4.3 (9.5) 3.6 (8.0)
83-85
DC+ 19 (3/4) 7.0 (275) 28 - 32 305 5.3 (11.6) 4.4 (9.8)
25 (1) 7.6 (300) 28 - 32 305 5.8 (12.7) 4.9 (10.7)
25 (1) 8.3 (325) 29 - 33 320 6.2 (13.7) 5.3 (11.6)
25 (1) 8.9 (350) 29 - 33 335 6.7 (14.8) 5.7 (12.6)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

D-87 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 91K2M-H PLUS

Low Alloy, All Positions • AWS E91T1-K2M-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F AWS A5: E91T1-K2M-JH4

in both the as-welded and stress-relieved conditions
ABS: 4YQ500SA H5
• Designed for welding with 75-80% Argon/ Balance CO2
shielding gas CWB/CSA: E621T1-M21A5-K2-H4 (E91T1-M21A6-K2-H4)

• H4 diffusible hydrogen levels DNV: IV Y50MS H5

• Q2 Lot® - Certificate showing actual deposit chemistry Lloyd’s Register: 4Y50S H5

and mechanical properties per lot available online
• ProTech® foil bag packaging

TYPICAL APPLICATIONS
WELDING POSITIONS • Offshore drilling rigs • Ship building
All • Low temperature • Construction
storage tanks

SHIELDING GAS
75-80% Argon / Balance CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Fiber Spool (Plastic Bag)

0.045 (1.1) ED035378

0.052 (1.3) ED035379
1/16 (1.6) ED035380

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29 E91T1-K2M-JH4
As-Welded with 75% Ar / 25% CO2 540 (78) min 620-760 (90-110) 17 min 27 (20) min -
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 615-630 (89-91) 670-685 (97-99) 23-24 84-88 (62-65) 65-69 (48-51)
Stress Relieved with 75% Ar / 25% CO2
for 1 hr @ 620°C (1150°F) 570-585 (83-85) 635-655 (92-95) 24-27 84-88 (62-65) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

www.lincolnelectric.com | D -88
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29 E91T1-K2M-JH4
0.15 max 0.50-1.75 0.80 max 0.030 max 0.030 max 1.00-2.00

Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.04-0.05 1.50-1.66 0.30-0.35 0.006-0.012 0.008-0.010 1.44-1.58

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)
Requirements
AWS A5.29 E91T1-K2M-JH4 0.15 max 0.35 max 0.05 max Not Specified 4.0 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.04-0.05 0.24-0.27 0.00 0.004-0.005 1-3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 25 - 28 130 1.9 (4.1) 1.7 (3.7)

19 (3/4) 6.4 (250) 27 - 30 170 2.6 (5.8) 2.4 (5.2)
19 (3/4) 7.6 (300) 28 - 31 195 3.2 (7.0) 2.8 (6.2)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 29 - 32 220 3.7 (8.1) 3.3 (7.2) 89-90
DC+
25 (1) 10.2 (400) 29 - 32 225 4.2 (9.2) 3.7 (8.2)
25 (1) 11.4 (450) 30 - 33 245 4.7 (10.4) 4.2 (9.2)
25 (1) 12.7 (500) 30 - 33 265 5.2 (11.5) 4.6 (10.2)

19 (3/4) 3.8 (150) 26 - 29 160 2.1 (4.6) 1.7 (3.8)

19 (3/4) 4.4 (175) 26 - 29 180 2.4 (5.4) 2.0 (4.5)
19 (3/4) 5.1 (200) 27 - 30 200 2.8 (6.2) 2.3 (5.1)
0.052 in (1.3 mm), 19 (3/4) 5.7 (225) 27 - 30 220 3.2 (7.0) 2.6 (5.8)
82-84
DC+ 19 (3/4) 7.0 (275) 28 - 31 255 3.9 (8.5) 3.2 (7.1)
25 (1) 7.6 (300) 28 - 31 230 4.2 (9.3) 3.5 (7.8)
25 (1) 8.3 (325) 28 - 31 245 4.6 (10.1) 3.8 (8.4)
25 (1) 8.9 (350) 29 - 32 255 4.9 (10.9) 4.1 (9.1)

19 (3/4) 3.8 (150) 26 - 29 205 2.9 (6.3) 2.4 (5.2)

19 (3/4) 4.4 (175) 27 - 30 230 3.4 (7.4) 2.8 (6.2)
19 (3/4) 5.1 (200) 27 - 30 250 3.8 (8.4) 3.2 (7.1)
1/16 in (1.6 mm), 19 (3/4) 5.7 (225) 28 - 31 270 4.3 (9.5) 3.6 (8.0)
83-85
DC+ 19 (3/4) 7.0 (275) 29 - 32 305 5.3 (11.6) 4.4 (9.8)
25 (1) 7.6 (300) 29 - 32 305 5.8 (12.7) 4.9 (10.7)
25 (1) 8.3 (325) 29 - 32 320 6.2 (13.7) 5.3 (11.6)
25 (1) 8.9 (350) 29 - 32 335 6.7 (14.8) 5.7 (12.6)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

D-89 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 101K3M-H PLUS

Low Alloy, All Positions • AWS E101T1-K3M-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F in both the AWS A5: E101T1-K3M-JH4
as-welded and stress-relieved conditions
• Designed for welding with 75-80% Argon/ Balance CO2
shielding gas
• H4 diffusible hydrogen levels
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical TYPICAL APPLICATIONS
properties per lot available online
• Offshore drilling rigs • Ship building
• ProTech® foil bag packaging
• Low temperature • Construction
storage tanks

WELDING POSITIONS
All SHIELDING GAS
75-80% Argon / Balance CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Fiber Spool (Plastic Bag)

0.045 (1.1) ED035413

0.052 (1.3) ED035414

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29 E101T1-K3M-JH4
As-Welded with 75% Ar / 25% CO2 605 (88) min 690-825 (100-120) 16 min 27 (20) min -
Typical Results (3)

As-Welded with 75% Argon / 25% CO2 695-710 (100-103) 740-765 (108-111) 21-23 55-60 (40-44) 48-53 (35-39)
Stress Relieved with 75% Ar / 25% CO2
for 1 hr @ 620°C (1150°F) 655-670 (95-97) 720-730 (104-106) 22-23 55-60 (40-44) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

www.lincolnelectric.com | D -90
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29 E101T1-K3M-JH4
0.15 max 0.75-2.25 0.80 max 0.030 max 0.030 max 1.25-2.60

Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.04-0.05 1.60-1.71 0.33-0.34 0.007-0.008 0.010-0.011 1.89-2.17

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
AWS A5.29 E101T1-K3M-JH4 0.15 max 0.25-0.65 0.05 max Not Specified 4.0 max
Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.04-0.06 0.39-0.44 0.00 0.004-0.005 1-3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 24 - 28 120 1.8 (3.9) 1.5 (3.4)

19 (3/4) 6.4 (250) 25 - 29 140 2.5 (5.6) 2.2 (4.8)
19 (3/4) 7.6 (300) 26 - 30 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 27 - 31 170 3.6 (7.9) 3.1 (6.8) 85-87
DC+
25 (1) 10.2 (400) 28 - 32 185 4.1 (9.0) 3.5 (7.8)
25 (1) 11.4 (450) 28 - 32 200 4.6 (10.1) 4.0 (8.8)
25 (1) 12.7 (500) 29 - 33 220 5.1 (11.3) 4.4 (9.8)

19 (3/4) 3.8 (150) 26 - 29 160 2.1 (4.6) 1.7 (3.8)

19 (3/4) 4.4 (175) 26 - 29 180 2.4 (5.4) 2.0 (4.5)
19 (3/4) 5.1 (200) 27 - 30 200 2.8 (6.2) 2.3 (5.1)
0.052 in (1.3 mm), 19 (3/4) 5.7 (225) 27 - 30 220 3.2 (7.0) 2.6 (5.8)
82-84
DC+ 19 (3/4) 7.0 (275) 28 - 31 255 3.9 (8.5) 3.2 (7.1)
25 (1) 7.6 (300) 28 - 31 230 4.2 (9.3) 3.5 (7.8)
25 (1) 8.3 (325) 28 - 31 245 4.6 (10.1) 3.8 (8.4)
25 (1) 8.9 (350) 29 - 32 255 4.9 (10.9) 4.1 (9.1)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

D-91 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 111K3C-H PLUS

Low Alloy, All Positions • AWS E111T1-K3C-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F AWS A5.29: E101T1-K3M-JH4

in both the as-welded and stress-relieved conditions
• Designed for welding with 100% CO2 shielding gas
• H4 diffusible hydrogen levels
• Q2 Lot® - Certificate showing actual deposit chemistry
and mechanical properties per lot available online TYPICAL APPLICATIONS
• ProTech® foil bag packaging
• Offshore drilling rigs • Ship building
• Low temperature • Construction
storage tanks
WELDING POSITIONS
All
SHIELDING GAS
100% CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Fiber Spool (Plastic Bag)

0.045 (1.1) ED035419

0.052 (1.3) ED035420

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29 E111T1-K3C-JH4
As-Welded with 100% CO2 675 (98) min 760-895 (110-130) 15 min 27 (20) min -
Typical Results (3)

As-Welded with 100% CO2 735-745 (107-108) 780-790 (113-115) 19-20 67-70 (49-52) 62-66 (46-48)
Stress Relieved with 100% CO2
for 1 hr @ 620°C (1150°F) 680-725 (99-105) 740-780 (107-113) 20-25 67-70 (49-52) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

www.lincolnelectric.com | D -9 2
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29 E111T1-K3C-JH4
0.15 max 0.75-2.25 0.80 max 0.030 max 0.030 max 1.25-2.60

Typical Results(3)
As-Welded with 100% CO2 0.05-0.07 1.59-1.73 0.25-0.28 0.007-0.011 0.008-0.011 2.41-2.50

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
AWS A5.29 E111T1-K3C-JH4
0.15 max 0.25-0.65 0.05 max Not Specified 4.0 max

Typical Results(3)
As-Welded with 100% CO2 0.04-0.12 0.41-0.49 0.00-0.01 0.003-0.004 1-3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 25 - 29 130 1.9 (4.1) 1.7 (3.7)

19 (3/4) 6.4 (250) 27 - 31 170 2.6 (5.8) 2.4 (5.2)
19 (3/4) 7.6 (300) 28 - 32 195 3.2 (7.0) 2.8 (6.2)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 28 - 32 220 3.7 (8.1) 3.3 (7.2) 89-90
DC+
25 (1) 10.2 (400) 28 - 32 225 4.2 (9.2) 3.7 (8.2)
25 (1) 11.4 (450) 29 - 33 245 4.7 (10.4) 4.2 (9.2)
25 (1) 12.7 (500) 30 - 34 265 5.2 (11.5) 4.6 (10.2)

19 (3/4) 3.8 (150) 26 - 30 160 2.1 (4.6) 1.7 (3.8)

19 (3/4) 4.4 (175) 26 - 30 180 2.4 (5.4) 2.0 (4.5)
19 (3/4) 5.1 (200) 27 - 31 200 2.8 (6.2) 2.3 (5.1)
0.052 in (1.3 mm), 19 (3/4) 5.7 (225) 27 - 31 220 3.2 (7.0) 2.6 (5.8)
82-84
DC+ 19 (3/4) 7.0 (275) 28 - 32 255 3.9 (8.5) 3.2 (7.1)
25 (1) 7.6 (300) 28 - 32 230 4.2 (9.3) 3.5 (7.8)
25 (1) 8.3 (325) 28 - 32 245 4.6 (10.1) 3.8 (8.4)
25 (1) 8.9 (350) 29 - 33 255 4.9 (10.9) 4.1 (9.1)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

D-93 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 111K3M-H PLUS

Low Alloy, All Positions • AWS E111T1-K3M-JH4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F in both the AWS A5: E111T1-K3M-JH4
as-welded and stress-relieved conditions
CWB/CSA W48: E761T1-M21A5-K3-H4 (E761T1-K3M-JH4)
• Designed for welding with 75-80% Argon/ Balance CO2
shielding gas
• H4 diffusible hydrogen levels
• Q2 Lot® - Certificate showing actual deposit chemistry
TYPICAL APPLICATIONS
and mechanical properties per lot available online
• ProTech® foil bag packaging • Offshore drilling rigs • Ship building
• Low temperature • Construction
storage tanks
WELDING POSITIONS
All
SHIELDING GAS
75-80% Argon / Balance CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Fiber Spool (Plastic Bag)

0.045 (1.1) ED035417

0.052 (1.3) ED035418

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29 E111T1-K3M-JH4
As-Welded with 75% Ar / 25% CO2 675 (98) min 760-895 (110-130) 15 min 27 (20) min -
Typical Results (3)

As-Welded with 75% Argon / 25% CO2 725-745 (105-108) 770-785 (112-114) 19-20 50-54 (37-40) 47-52 (34-39)
Stress Relieved with 75% Ar / 25% CO2
for 1 hr @ 620°C (1150°F) 705-720 (102-105) 765-775 (110-112) 21-22 50-54 (37-40) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

www.lincolnelectric.com | D -94
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29 E111T1-K3M-JH4
0.15 max 0.75-2.25 0.80 max 0.030 max 0.030 max 1.25-2.60

Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.05-0.06 1.59-1.84 0.27-0.34 0.007 0.010-0.011 2.31-2.60

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
AWS A5.29 E111T1-K3M-JH4
0.15 max 0.25-0.65 0.05 max Not Specified 4.0 max

Typical Results(3)
As-Welded with 75% Argon / 25% CO2 0.04-0.07 0.45-0.51 0.00 1-3
0.004-0.005

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 24 - 28 120 1.8 (3.9) 1.5 (3.4)

19 (3/4) 6.4 (250) 25 - 29 140 2.5 (5.6) 2.2 (4.8)
19 (3/4) 7.6 (300) 26 - 30 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 27 - 31 170 3.6 (7.9) 3.1 (6.8) 85-87
DC+
25 (1) 10.2 (400) 28 - 32 185 4.1 (9.0) 3.5 (7.8)
25 (1) 11.4 (450) 28 - 32 200 4.6 (10.1) 4.0 (8.8)
25 (1) 12.7 (500) 29 - 33 220 5.1 (11.3) 4.4 (9.8)

19 (3/4) 3.8 (150) 26 - 29 160 2.1 (4.6) 1.7 (3.8)

19 (3/4) 4.4 (175) 26 - 29 180 2.4 (5.4) 2.0 (4.5)
19 (3/4) 5.1 (200) 27 - 30 200 2.8 (6.2) 2.3 (5.1)
0.052 in (1.3 mm), 19 (3/4) 5.7 (225) 27 - 30 220 3.2 (7.0) 2.6 (5.8)
82-84
DC+ 19 (3/4) 7.0 (275) 28 - 31 255 3.9 (8.5) 3.2 (7.1)
25 (1) 7.6 (300) 28 - 31 230 4.2 (9.3) 3.5 (7.8)
25 (1) 8.3 (325) 28 - 31 245 4.6 (10.1) 3.8 (8.4)
25 (1) 8.9 (350) 29 - 32 255 4.9 (10.9) 4.1 (9.1)

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer (4)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

D-95 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 121K3M-H PLUS

Low Alloy, All Positions • AWS E121T1-GM-H4

KEY FEATURES CONFORMANCES

• Innovative design capable of superior toughness at -60°F AWS A5: E121T1-GM-H4

in both the as-welded and stress-relieved conditions
• Designed for welding with 75-80% Argon/ Balance CO2
shielding gas
• H4 diffusible hydrogen levels
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical TYPICAL APPLICATIONS
properties per lot available online
• Offshore drilling rigs • Ship building
• ProTech® foil bag packaging
• Low temperature • Construction
storage tanks

WELDING POSITIONS
All SHIELDING GAS
75-80% Argon / Balance CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Fiber Spool (Plastic Bag)

0.045 (1.1) ED035423

0.052 (1.3) ED035424

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) (%) -40°C (-40°F) -51°C (-60°F)

Requirements
AWS A5.29 E121T1-GM-H4
As-Welded with 75% Ar / 25% CO2 745 (108) min 825-965 (120-140) 14 min - -
Typical Results (3)

As-Welded with 75% Argon / 25% CO2 815-840 (118-122) 850-875 (123-127) 17-18 65-67 (48-50) 59-61 (44-45)
Stress Relieved with 75% Ar / 25% CO2
for 1 hr @ 620°C (1150°F) 745-765 (108-111) 805-820 (116-119) 18-23 65-67 (48-50) -

(1)
Typical all weld metal. (2)
Measure with 0.2% offset. (3)
See test results disclaimer

www.lincolnelectric.com | D -96
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29 E121T1-GM-H4 Not Specified 0.50(4) 1.00 max 0.030 max 0.030 max 0.50(4)
Typical Results (3)

As-Welded with 75% Argon / 25% CO2 0.06-0.07 1.61-1.80 0.26-0.35 0.007-0.012 2.21-2.46
0.010-0.011

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
Not Specified
AWS A5.29 E121T1-GM-H4 0.30(4) 0.20(4) 0.10(4) 4.0 max
Typical Results (3)

As-Welded with 75% Argon / 25% CO2 0.04-0.07 0.58- 0.65 0.00 0.004-0.005 1-3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 4.4 (175) 24 - 28 120 1.8 (3.9) 1.5 (3.4)

19 (3/4) 6.4 (250) 25 - 29 140 2.5 (5.6) 2.2 (4.8)
19 (3/4) 7.6 (300) 26 - 30 155 3.1 (6.8) 2.6 (5.8)
0.045 in (1.1 mm),
19 (3/4) 8.9 (350) 27 - 31 170 3.6 (7.9) 3.1 (6.8) 85-87
DC+
25 (1) 10.2 (400) 28 - 32 185 4.1 (9.0) 3.5 (7.8)
25 (1) 11.4 (450) 28 - 32 200 4.6 (10.1) 4.0 (8.8)
25 (1) 12.7 (500) 29 - 33 220 5.1 (11.3) 4.4 (9.8)

19 (3/4) 3.8 (150) 26 - 29 160 2.1 (4.6) 1.7 (3.8)

19 (3/4) 4.4 (175) 26 - 29 180 2.4 (5.4) 2.0 (4.5)
19 (3/4) 5.1 (200) 27 - 30 200 2.8 (6.2) 2.3 (5.1)
0.052 in (1.3 mm), 19 (3/4) 5.7 (225) 27 - 30 220 3.2 (7.0) 2.6 (5.8)
82-84
DC+ 19 (3/4) 7.0 (275) 28 - 31 255 3.9 (8.5) 3.2 (7.1)
25 (1) 7.6 (300) 28 - 31 230 4.2 (9.3) 3.5 (7.8)
25 (1) 8.3 (325) 28 - 31 245 4.6 (10.1) 3.8 (8.4)
25 (1) 8.9 (350) 29 - 32 255 4.9 (10.9) 4.1 (9.1)

(1)
Typical all weld metal. (2) Measure with 0.2% offset. (3) See test results disclaimer
(4)
In order to meet the requirements of the G group, the undiluted weld metal shll have not less than the minimum specified for one or mor eof the elements listed.
(5)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

D-97 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

CORMET™ 5
Low Alloy, All Position • AWS E81T1-B6C/M

KEY FEATURES CONFORMANCES

• Designed for high strength and improved corrosion AWS 5.29 E81T1-B6C/M
resistance with hot hydrogen gas, super-heated steam,
and Sulphur crude oils
• Smooth arc performance in all positions TYPICAL APPLICATIONS
• Piping
WELDING POSITIONS • Steam Generating Power Plant
All • Pressure Vessels
• Oil Refineries
SHIELDING GAS
80% Argon / 20% CO₂
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 15 kg (33.1 lb)
mm (in) Spool

1.2 (0.045) CM5-12

MECHANICAL PROPERTIES(1)
Yield Tensile
Strength(2) Strength Elongation
MPa (ksi) MPa (ksi) %

Requirements
AWS E81T1-B6C/M 470 (68)min 550 (80) min 19 min
Typical Results(3)
As-Welded 600 (87) 690 (100) 22

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P
Requirements
AWS E81T1-B6C/M 0.05-0.10 1.20 max 0.50 max 0.030 max 0.030 max
Typical Results(3) 0.06 0.8 0.3 0.01 0.01
%Cr %Ni %Mo %Cu
Requirements
AWS E81T1-B6C/M 4.0-6.0 0.40 max 0.45-0.65 0.3 max
Typical Results (3)
5 0.01 0.5 0.05

TYPICAL OPERATING PROCEDURES

Diameter Stickout
mm (in) Polarity Amp-Volt Range Typical mm (in)

1.2 (0.045) DC+ 160-260A / 24-30V 25V 15-25 (5/8-1)

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first.

www.lincolnelectric.com | D -98
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 80Ni1C
Low Alloy, Flat & Horizontal • AWS E80T1-Ni1C-JH8

KEY FEATURES CONFORMANCES

• High deposition in the flat and horizontal positions AWS A5.29: E80T1-M21A4-Ni1-H8
• Excellent operator appeal and slag detachability CWB/CSA: E550T1-C1A4-Ni1-H8, E80T1-C1A4-Ni1-H8
• Designed for welding with 100% CO2 shielding gas AWS D1.8: 5/64”, 3/32”
• ProTech foil bag packaging
®

TYPICAL APPLICATIONS
WELDING POSITIONS
• Structural fabrication
Flat & Horizontal
• Heavy equipment
• Shipbuilding
SHIELDING GAS
100% CO2
Flow Rate: 40-55 CFH

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) Coil Speed-Feed® Drum

5/64 (2.0) ED035766 ED036640

3/32 (2.4) ED035767 ED036639

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % -40°C (-40°F)
Requirements(4)
AWS A5.29 E80T1-Ni1C-JH8 470 (68) min 550-690 (80-100) 19 min 27 (20) min
Typical Results (3)

As-Welded with 100% CO2 500-600 (80-87) 630-670 (91-97) 24-28 43-72 (32-53)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

D-99 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
0.12 max 1.50 max 0.80 max 0.03 max 0.03 max 0.80-1.10
AWS A5.29 E80T1-Ni1C-JH8
Typical Results(3)
As-Welded with 100% CO2 0.04-0.07 1.32-1.45 0.52-0.59 0.006-0.008 0.013-0.016 0.81-1.03

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
0.15 max 0.35 max Not Specified 8.0 max
AWS A5.29 E80T1-Ni1C-JH8 05 max
Typical Results(3)
As-Welded with 100% CO2 0.04-0.09 0.01 0.02-0.03 0.003-0.005 3.4-5.6

TYPICAL OPERATING PROCEDURES – Flat & Horizontal

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

3.2 (125) 23-27 155 2.2 (4.8) 2.0 (4.4)

1/16 in (1.6 mm), DC+
25 (1) 6.4 (250) 25-29 250 4.5 (9.9) 4.0 (8.8) 84 - 89
100% CO2
9.5 (375) 28-32 325 6.8 (14.9) 6.0 (13.2)
3.2 (125) 23-27 240 3.5 (7.8) 3.1 (6.8)
5/64 in (2.0 mm), DC+ 25 (1)
5.7 (225) 25-29 350 6.4 (14.0) 5.5 (12.2) 84 - 88
100% CO2
31 (1 1/4) 8.3 (325) 27-32 395 8.5 (18.6) 7.5 (16.4)
25 (1) 3.2 (125) 27-32 320 5.4 (11.9) 4.7 (10.3)
3/32 in (2.4 mm), DC+
5.1 (200) 28-33 450 8.6 (19.0) 7.6 (16.7) 87 - 89
100% CO2 31 (1 1/4)
6.4 (250) 31-37 580 13.1 (28.8) 11.4 (25.1)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

www.lincolnelectric.com | D -10 0
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 80Ni1M
Low Alloy, Flat & Horizontal • AWS E80T1-Ni1M-JH8

KEY FEATURES CONFORMANCES

• High deposition in the flat and horizontal positions AWS A5.29: E80T1-Ni1M-JH8
• Excellent operator appeal and slag detachability
• Designed for welding with 75-80% Argon / balance CO2 TYPICAL APPLICATIONS
shielding gas
• ProTech® foil bag packaging • Structural fabrication
• Heavy equipment
WELDING POSITIONS • Shipbuilding

Flat & Horizontal

SHIELDING GAS
75-80% Argon / balance CO2
Flow Rate: 40-55 CFH

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED035770 ED036620

MECHANICAL PROPERTIES (1)

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % -40°C (-40°F)
Requirements(4)
AWS A5.29 E80T1-Ni1M-JH8 470 (68) min 550-690 (80-100) 19 min 27 (20) min
Typical Results (3)

As-Welded with 75% Ar / 25% CO2 585-595 (85-86) 630-650 (91-94) 27 50-75 (37-57)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

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FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Ni

Requirements
AWS A5.29 E80T1-Ni1M-JH8 0.12 max 1.50 max 0.80 max 0.03 max 0.03 max 0.80-1.10
Typical Results(3)
As-Welded with 100% CO2 0.04-0.06 1.32-1.36 0.54-0.55 0.004-0.006 0.011-0.012 0.91-1.04

Diffusible Hydrogen
%Cr %Mo %V %B
(mL/100g weld deposit)

Requirements
0.15 max 0.35 max 05 max Not Specified 8.0 max
AWS A5.29 E80T1-Ni1M-JH8
Typical Results(3)
As-Welded with 100% CO2 0.04-0.06 0.01 0.02 0.004-0.005 2.9-4.6

TYPICAL OPERATING PROCEDURES – Flat & Horizontal

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
25 (1) 3.2 (125) 27-32 340 5.4 (11.9) 4.7 (10.3)
3/32 in (2.4 mm), DC+
5.1 (200) 27-32 465 8.6 (19.0) 7.6 (16.7) 87 - 89
75% Ar / 25% CO2 31 (1 1/4)
6.4 (250) 30-36 620 13.1 (28.8) 11.4 (25.1)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 100% CO2. (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

www.lincolnelectric.com | D -10 2
NOTES

D-103 | www.lincolnelectric.com
 SAW CONSUMABLES

SUBMERGED ARC
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 760®
700 Series Active Flux • EN ISO 14174 – S A MS 1; EN ISO 14174 – S A CS 1; EN ISO 14174 - S A GS 1

KEY FEATURES TYPICAL APPLICATIONS

• Highly active flux for handling rust and mill scale • Single pass welding of mild steel
• Helps resist porosity caused by arc blow • Flat fillet welds with constant voltage power source
• Slow freezing slag for good weld appearance
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level
RECOMMENDED WIRES
are available in the certificate center of lincolnelectric.com
Mild Steel
Lincolnweld® L-50®, L-60, and L-61®

PACKAGING
50 lb (22.7 kg) Plastic Bag ED032799 PRODUCT INFORMATION
Basicity Index: 0.8
Density: 1.2 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO % Metal Alloys

Lincolnweld® 760® 47 33 17 5 2 2 1 6 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 440 (64) 550 (80) 30 53 (39) -18 (0) F7A0-EM13K
L-60 As-welded 390 (57) 490 (71) 30 98 (72) -29 (-20) F6A2-EL12
L-61® As-welded 410 (59) 530 (77) 28 69 (51) -29 (-20) F7A2-EM12K

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-1 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 761®
700 Series Active Flux • EN ISO 14174 – S A MS 1; EN ISO 14174 – S A CS 1; EN ISO 14174 - S A GS 1

KEY FEATURES TYPICAL APPLICATIONS

• Manganese alloying and carbon reducing flux designed • Single pass welding of mild steel
to provide superior crack resistance
• Large fillets with constant current power sources
• Slow freezing slag for a wide, flat weld
• Excellent resistance to cracking in single
pass applications RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical Mild Steel
composition, particle size and moisture level are available in the Lincolnweld® L-50®, L-60, and L-61®
certificate center of lincolnelectric.com
Low Alloy Steel
Lincolnweld® L-70

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Plastic Bag ED032765 Basicity Index: 0.8
Density: 1.2 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 %FeO % Metal Alloys

Lincolnweld® 761® 45 19 22 5 2 2 2 1 6 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 480 (69) 590 (85) 29 45 (33) -29 (-20) F7A2-EM13K-H8
L-60 As-welded 440 (64) 530 (75) 29 64 (47) -29 (-20) F7A2-EL12
L-61® As-welded 480 (70) 590 (85) 28 54 (40) -29 (-20) F7A2-EM12K-H8
L-70 As-welded 550 (80) 640 (93) 24 58 (43) -18 (0) F9A0-EA1-G

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

www.lincolnelectric.com | E-2
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 780®
700 Series Active Flux • EN ISO 14174 – S A AB 1; EN ISO 14174 – S A AR 1

KEY FEATURES TYPICAL APPLICATIONS

• Industry standard for submerged arc welding applications • Single pass welding of mild steel
• Fast freezing slag for easy removal and minimized spilling on circum- • Roundabouts with minimal spillage
ferential welds
• Horizontal position welding
• Recommended for up to three passes when paired with
Lincolnweld L-61
• Excellent bead shape and slag removal
RECOMMENDED WIRES
• Good resistance to moisture contamination for reduced porosity
Mild Steel
• Actual (Type 3.1) certificates for each lot of flux showing chemical Lincolnweld® L-50®, L-60 and L-61®
composition, particle size and moisture level are available in the
certificate center of lincolnelectric.com

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Bag ED019586 Basicity Index: 0.7
550 lb (249.5 kg) Steel Drum ED032007 Density: 1.4 g/cm3
3000 lb (1361 kg) Foil Lined Bulk Bag ED033188

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 % Metal Alloys

Lincolnweld® 780® 9 16 2 11 2 45 1 9 6 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 520 (75) 600 (87) 27 65 (48) -18 (0) F7A0-EM13K
L-60 As-welded 440 (64) 520 (76) 30 88 (65) -18 (0) F7A0-EL12-H8
L-61® As-welded 530 (77) 600 (87) 27 46 (34) -29 (-20) F7A2-EM12K-H8

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-3 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 781™
700 Series Active Flux • EN ISO 14174 – S A ZS 1

KEY FEATURES TYPICAL APPLICATIONS

• Features fast follow characteristics that allow for uniform • Single pass welding – on clean plate and
welds at high speeds without undercut or voids sheet metal up to 4.8 mm (3/16 in) in thickness
• Recommended for high speed, limited pass welding on • Hot water tanks, metal buildings and other
clean plate and sheet steel applications requiring high speed welds
• Good wetting action
• Actual (Type 3.1) certificates for each lot of flux showing chemical RECOMMENDED WIRES
composition, particle size and moisture level are available in the
certificate center of lincolnelectric.com Mild Steel
Lincolnweld® L-50®, L-60, and L-61®
Low Alloy Steel
PACKAGING Lincolnweld® L-70

50 lb (22.7 kg) Bag ED019587

PRODUCT INFORMATION
Basicity Index: 0.8
Density: 1.5 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %ZrO2 %TiO2 %CaO % Metal Alloys

Lincolnweld® 781® 21 17 14 5 2 4 21 12 1 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 530 (77) 610 (89) 29 38 (28) -18 (0) F7A0-EM13K
L-60 As-welded 460 (67) 550 (80) 29 42 (31) -18 (0) F7A0-EL12
L-61® As-welded 530 (77) 610 (89) 28 31 (23) -18 (0) F7A0-EM12K
L-70 As-welded 590 (85) 660 (96) 25 35 (26) -18 (0) F9A0-EA1-G

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

www.lincolnelectric.com | E-4
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 822™
800 Series Neutral Flux • EN ISO 14174 – S A FB 1

KEY FEATURES TYPICAL APPLICATIONS

• Designed for chrome-moly applications with • Power Generation
Lincolnweld® LA-92 and LA-93 submerged arc wires
• Process Chemical
• Enables high Charpy V-Notch toughness at temperatures
• Pressure Vessels
below -40°C (-40°F)
• Step-cooling tests show high resistance to temper embrittlement
when welded with
RECOMMENDED WIRES
Lincolnweld LA-92 and LA-93 Mild Steel
• Low Bruscato factor (X<10) when welded with Lincolnweld® LA-71™
Lincolnweld LA-92 and LA-93 Low Alloy Steel
• Certificate of Conformance available with LA-71 to create Lincolnweld® LA-92, LA-93
end user convenience with one flux
• Actual (Type 3.1) certificates for each lot of flux showing chemical PRODUCT INFORMATION
composition, particle size and moisture level are available in the Basicity Index: 2.6
certificate center of lincolnelectric.com Density: 1.3

PACKAGING
50 lb (22.7 kg) Plastic Bag ED036223

FLUX COMPOSITION(1)
% SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO % Metal Alloys

Lincolnweld® 822™ 15 2 32 21 3 18 5 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

LA-92 As-welded 640 (92) 710 (102) 24 95 (70) -29 (-20) F9A2-EB2R-B2R-H4
LA-92 Stress-relieved(3) 480 (70) 580 (85) 29 200 (148) -40 (-40) F8P4-EB2R-B2R-H4
LA-93 As-welded 760 (110) 880 (128) 20 35 (26) -18 (0) F11A0-EB3R-B3R-H4
LA-93 Stress-relieved(3) 550 (80) 660 (96) 23 156 (115) -40 (-40) F9P4-EB3R-B3R-H4
LA-71 As-welded 480 (70) 580 (85) 27 151 (111) -62 (-80) F7A8-EM14K-H4
LA-71 Stress-relieved(4) 430 (63) 560 (81) 31 127 (93) -62 (-80) F7P8-EM14K-H4

See test results disclaimer.

(1) (2)
Measured with 0.2% offset. (3)
Stress-relieved for 1 hour at 691°C (1275°F). (4)
Stress-relieved for 1 hour at 620°C (1150°F).

E-5 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 842-H™
800 Series Neutral Flux • EN ISO 14174 – S A FB 1 55 AC H4

KEY FEATURES TYPICAL APPLICATIONS

• Less than 4 mL of diffusable hydrogen per 100 g of • Semi-submersible production and
deposited weld metal in DC+ polarity exploration platforms
• Consistent and low temperature impact and CTOD toughness • Fixed, jacket and work platforms
• Capable of welding on multiple arcs • Compliant towers
• Excellent slag detachment • Topside structural applications
• Superior flux particle strength for use in central recovery system • SPAR, FPSO, and FSO applications
• Actual (Type 3.1) certificates for each lot of flux showing chemical • Jack up rigs
composition, particle size and moisture level are available in the
certificate center of lincolnelectric.com
RECOMMENDED WIRES
Mild Steel Electrode
Lincolnweld® L-S3
Low Alloy Electrodes
Lincolnweld® LA-85, LA-84, LAC-690

PACKAGING
PRODUCT INFORMATION
50 lb (22.7 kg) Hermetically Sealed Pail ED034371
Basicity Index: 2.3
Density: 1.1 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO % Metal Alloys

Lincolnweld 842-H® ™
15 2 32 21 2 21 4 1 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-61 As-Welded 440 (64) 520 (76) 33 318 (234) -51 (-60) F7A6-EM12K-H4
Stress Relieved(3) 370 (53) 480 (70) 38 335 (247) -62 (-80) F6P8-EM12K-H4
L-S3 As-Welded 490 (72) 580 (84) 30 187 (138) -62 (-80) F7A8-EH12K-H4
Stress Relieved(3) 420 (61) 550 (79) 32 161 (119) -62 (-80) F7P8-EH12K-H4
LA-85 As-Welded 540 (78) 610 (89) 28 171 (126) -62 (-80) F8A8-ENi5-Ni5-H4
Stress Relieved(3) 510 (74) 600 (87) 30 149 (110) -62 (-80) F8P8-ENi5-Ni5-H4
LA-84 As-Welded 640 (93) 720 (104) 25 140 (103) -62 (-80) F9A8-EF3-F3-H4
Stress Relieved(3) 610 (89) 700 (101) 28 83 (61) -62 (-80) F9P8-EF3-F3-H4
LAC-690 As-Welded 700 (102) 790 (115) 23 139 (95) -73 (-100) F10A10-ECF5-F5-H4

(1)
See test results disclaimer (2) Measured with 0.2% offset. (3) Stress-relieved for 1 hour at 621°C (1150°F)
NOTE: For the most up-to-date AWS certificates of conformance please visit www.lincolnelectric.com

www.lincolnelectric.com | E-6
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 860®
800 Series Neutral Flux • EN ISO 14174 – S A AB 1

KEY FEATURES TYPICAL APPLICATIONS

• Industry standard for submerged arc welding • AASHTO Fracture Critical applications with
applications Lincolnweld® L-61® wire
• Excellent operating characteristics in a variety of • Pipe and other double ending applications
general welding applications
• General purpose structural and multiple pass welds
• Capable of producing weld deposits with
• Storage tanks using L-61® or LA-85
impact toughness exceeding 27 J (20 ft•lbf)
at -40°C (-40°F) with Lincolnweld® L-61®
• Actual (Type 3.1) certificates for each lot of flux showing chemical RECOMMENDED WIRES
composition, particle size and moisture level are available in the Mild Steel
certificate center of lincolnelectric.com Lincolnweld® L-61®, LA-71, L-50®, L-60, L-56®, L-S3
Low Alloy Steel
Lincolnweld® L-70, LA-75, LA-85
PACKAGING
50 lb (22.7 kg) Bag ED019589, ED030840*
PRODUCT INFORMATION
*Tested Material
Basicity Index: 1.1
Density: 1.4 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 % Metal Alloys

Lincolnweld® 860® 19 11 17 12 2 32 2 2 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 430 (62) 520 (75) 30 84 (62) -29 (-20) F7A2-EM13K-H4
L-56® As-welded 470 (68) 590 (86) 28 61 (45) -29 (-20) F7A2-EH11K-H4
L-56® Stress-relieved(3) 440 (64) 570 (82) 29 80 (59) -29 (-20) F7P2-EH11K-H4
L-60 As-welded 370 (54) 450 (65) 34 138 (102) -29 (-20) F6A2-EL12-H4
L-61® As-welded 410 (59) 500 (72) 31 58 (43) -40 (-40) F7A4-EM12K-H8
L-61® Stress-relieved(3) 340 (49) 440 (64) 37 222 (164) -46 (-50) F6P5-EM12K-H8
L-S3 As-welded 500 (73) 590 (86) 28 52 (38) -29 (-20) F7A2-EH12K-H4
LA-71 As-welded 450 (65) 540 (78) 30 110 (81) -29 (-20) F7A2-EM14K-H4
LA-71 Stress relieved(3) 400 (58) 520 (75) 32 119 (88) -29 (-20) F7P2-EM14K-H4
L-70 As-welded 450 (65) 550 (80) 28 54 (40) -29 (-20) F7A2-EA1-A2-H4
L-70 Stress-relieved(3) 430 (62) 520 (76) 31 47 (35) -29 (-20) F7P2-EA1-A2-H4
LA-75 As-welded 460 (66) 550 (80) 32 107 (79) -29 (-20) F7A2-ENi1K-Ni1-H4
LA-75 Stress-relieved(3) 410 (60) 540 (79) 30 99 (73) -29 (-20) F7P2-ENi1K-Ni1-H4
LA-85 As-welded 520 (75) 600 (87) 26 38 (28) -40 (-40) F8A4-ENi5-Ni5-H4
L-S3 As-welded 430 (63) 530 (77) 32 158 (116) -29C (-20F) F7A2-EH12K-H4

(1)
See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F).
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

E-7 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 865™
800 Series Neutral Flux • EN ISO 14174 – S A AB 1; EN ISO 14174 – S A AR 1

KEY FEATURES TYPICAL APPLICATIONS

• General purpose flux designed to weld butt joints and flat and hori- • Butt joints and flat and horizontal fillets
zontal fillets
• Pair with Lincolnweld® L-61® on A516 steels
• When used with Lincolnweld® L-50® or L-61®, it is
capable of producing 480 MPa (70 ksi) tensile strength after stress
relief
RECOMMENDED WIRES
• Small loss of strength when used in the
Mild Steel
stress-relieved condition
Lincolnweld® L-50®, L-61®, LA-71
• Actual (Type 3.1) certificates for each lot of flux showing chemical Low Alloy Steel
composition, particle size and moisture level are available in the Lincolnweld® LA-75
certificate center of lincolnelectric.com

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Bag EDS27857 Basicity Index: 1.0
Density: 1.3 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 % Metal Alloys

Lincolnweld® 865™ 11 1 14 19 2 37 12 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile trength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 500 (72) 580 (84) 27 53 (39) -29 (-20) F7A2-EM13K-H8
L-50® Stress-relieved(3) 440 (64) 550 (80) 30 28 (21) -46 (-50) F7P5-EM13K-H8
L-61® As-welded 480 (70) 570 (83) 22 85 (63) -29 (-20) F7A2-EM12K-H8
L-61® Stress-relieved(3) 450 (65) 550 (80) 30 117 (86) -29 (-20) F7P2-EM12K-H8
LA-71 As-welded 540 (78) 630 (91) 26 73 (54) -29 (-20) F7A2-EM14K-H8
LA-75 As-welded 520 (76) 600 (87) 23 77 (57) -29 (-20) F8A2-ENi1K-G-H8
LA-75 Stress-relieved(3) 500 (73) 610 (88) 27 79 (58) -29 (-20) F8P2-ENi1K-G-H8

(1)
See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F).
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | E-8
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 880™
800 Series Neutral Flux

KEY FEATURES TYPICAL APPLICATIONS

• Can be used for both joining and hardfacing welding • Applications requiring smooth bead appearance
• Optimal bead appearance when used with solid low alloy steel elec- • Hardfacing applications
trodes with a minimum of 0.20% silicon
• Use with both solid and flux cored wires
RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the Low Alloy Steel
certificate center of lincolnelectric.com Lincolnweld® LA-75, LA-90, LA-100, LAC-B2,
LAC-M2, LAC-Ni2

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Bag ED027866 ED028322 Basicity Index: 2.0
550 lb (249.5 kg) Steel Drum Density: 1.4 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 % Metal Alloys

Lincolnweld® 880™ 17 27 27 2 16 2 7 5 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

LA-75 As-welded 430 (62) 530 (77) 30 98 (72) -62 (-80) F7A8-ENi1K-Ni1-H8
LA-90 As-welded 540 (79) 640 (93) 28 61 (45) -40 (-40) F8A4-EA3K-A4-H8
LA-100 As-welded 630 (92) 700 (101) 28 53 (39) -40 (-40) F9A4-EM2-M2-H8
LAC-B2 Stress relieved(4) 480 (70) 590 (85) 26 135 (100) -29 (-20) F8P2-ECB2-B2-H8

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

E-9 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 880M®
800 Series Neutral Flux • EN ISO 14174 – S A FB 1

KEY FEATURES TYPICAL APPLICATIONS

• A basic flux which features industry proven results • Tandem arc applications for offshore
in multiple pass applications fabrication
• Good deep groove slag removal • Jobs requiring 480 MPa (70 ksi) tensile strength after stress relief
when used with L-56®, L-S3, or LA-71
• Excellent choice for single arc AC submerged arc welding
• Actual (Type 3.1) certificates for each lot of flux showing chemical RECOMMENDED WIRES
composition, particle size and moisture level are available in the
certificate center of lincolnelectric.com Mild Steel
Lincolnweld® L-50®, L-56®, LA-71, L-S3
Low Alloy Steel
Lincolnweld® LA-75, LA-85, LA-90, LA-92, LA-93,
LA-100, LAC-B2, LAC-Ni2

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Plastic Bag ED031853 Basicity Index: 3.3
Density: 1.2 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys

Lincolnweld 880M
® ®
12 1 29 29 1 18 8 1 1 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 410 (59) 510 (74) 32 263 (194) -62 (-80) F7A8-EM13K-H8
L-56® As-welded 480 (69) 580 (85) 31 121 (89) -51 (-60) F7A6-EH11K-H8
L-56® Stress-relieved(3) 400 (58) 540 (78) 32 158 (116) -51 (-60) F7P6-EH11K-H8
L-S3 As-welded 400 (58) 510 (74) 32 264 (195) -51 (-60) F7A6-EH12K-H8
LA-71 As-welded 480 (70) 570 (82) 29 143 (105) -62 (-80) F7A8-EM14K-H8
LA-71 Stress-relieved(3) 430 (63) 550 (80) 31 164 (121) -62 (-80) F7P8-EM14K-H8
LA-75 As-welded 440 (64) 550 (80) 31 167 (123) -62 (-80) F7A8-ENi1K-Ni1-H8
LA-85 As-welded 520 (76) 610 (88) 24 57 (42) -51 (-60) F7A6-ENi5-Ni5-H8
LA-85 Stress-relieved(3) 490 (71) 590 (85) 27 145 (107) -62 (-80) F7P8-ENi5-Ni5-H8
LA-90 As-welded 580 (84) 680 (99) 26 68 (50) -51 (-60) F9A6-EA3K-A3-H8
LA-90 Stress-relieved(3) 520 (75) 630 (91) 28 145 (107) -62 (-80) F9P8-EA3K-A3-H8
LA-92 Stress-relieved(4) 460 (66) 570 (82) 28 178 (131) -29 (-20) F7P2-EB2R-B2-H8
LA-93 Stress-relieved(4) 510 (74) 610 (88) 26 214 (158) -18 (0) F7P0-EB3R-B3-H8
LA-100 As-welded 680 (98) 730 (106) 25 129 (95) -51 (-60) F9A6-EM2-M2-H8
LAC-B2 Stress-relieved(4) 500 (72) 600 (87) 25 144 (106) -29 (-20) F8P2-ECB2-B2-H8
LAC-Ni2 As-welded 510 (73) 600 (87) 22 77 (57) -73 (-100) F7A10-ECNi2-Ni2-H8
LAC-Ni2 Stress-relieved(3) 480 (69) 570 (83) 28 103 (76) -73 (-100) F7P10-ECNi2-Ni2-H8

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | E-10
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 882™
800 Series Neutral Flux

KEY FEATURES TYPICAL APPLICATIONS

• Designed for a variety of welding applications and is • Single wire or tandem welding
known for providing consistent mechanical properties
• Used for welding of stainless, mild and low alloy steel
• Recommended for stainless steel welding and can be paired with
• Excellent for multiple pass fillet welds
both mild and low alloy steel electrodes
• Smooth bead appearance
RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the Mild Steel
certificate center of lincolnelectric.com Lincolnweld® L-50®, L-56®, L-60, L-61®, LA-71, L-S3
Low Alloy Steel
PACKAGING Lincolnweld® L-70, LA-75, LA-85, LA-92, LA-93, LAC-Ni2

50 lb (22.7 kg) Bag ED027859

PRODUCT INFORMATION
Basicity Index: 1.6
Density: 1.2 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 % Metal Alloys

Lincolnweld® 882™ 16 1 22 24 2 24 1 7 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 420 (61) 520 (76) 29 130 (96) -51 (-60) F7A6-EM13K-H8
L-56® As-welded 500 (73) 600 (87) 28 92 (68) -40 (-40) F7A4-EH11K-H8
L-56® Stress-relieved(3) 420 (61) 560 (81) 30 47 (35) -46 (-50) F7P5-EH11K-H8
L-60 As-welded 370 (54) 460 (67) 32 207 (153) -51 (-60) F6A6-EL12-H8
L-61® As-welded 400 (58) 500 (72) 31 190 (140) -51 (-60) F7A6-EM12K-H8
L-S3 As-welded 410 (60) 520 (76) 28 130 (96) -51 (-60) F7A6-EH12K-H8
LA-71 As-welded 480 (69) 570 (82) 31 61 (45) -51 (-60) F7A6-EM14K-H8
LA-71 Stress-relieved(3) 430 (62) 550 (80) 32 70 (52) -51 (-60) F7P6-EM14K-H8
L-70 Stress-relieved(3) 450 (65) 550 (80) 30 76 (56) -40 (-40) F7P4-EA1-A2-H8
LA-75 As-welded 430 (62) 540 (79) 32 133 (98) -40 (-40) F7A4-ENi1K-Ni1-H8
LA-85 As-welded 510 (74) 610 (88) 25 88 (65) -40 (-40) F7A4-ENi5-Ni5-H8
LA-85 Stress-relieved(3) 500 (73) 590 (86) 26 102 (75) -40 (-40) F7P4-ENi5-Ni5-H8
LA-92 Stress-relieved(4) 520 (75) 610 (89) 27 83 (61) -29 (-20) F7P2-EB2R-B2-H8
LA-93 Stress-relieved(4) 610 (88) 700 (101) 23 214 (158) -18 (0) F9P0-EB3R-B3-H8
LAC-Ni2 As-welded 570 (83) 660 (95) 20 72 (53) -40 (-40) F8A4-ECNi2-Ni2-H8
LAC-Ni2 Stress-relieved(3) 500 (73) 600 (87) 25 100 (74) -40 (-40) F7P4-ECNi2-Ni2-H8

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

E-11 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 888™
800 Series Neutral Flux • EN ISO 14174 – S A FB 1

KEY FEATURES RECOMMENDED WIRES

• Designed for deep groove slag removal in critical applications Mild Steel
Lincolnweld® L-50®, L-56®, L-S3, L-61®, LA-71
• Low H4 diffusible hydrogen levels
Low Alloy Steel
• Charpy V-Notch and CTOD test results available for most Lincolnweld® L-70, LA-75, LA-84, LA-85, LA-90, LA-100,
alloy systems LAC-Ni2, LAC-B2, LAC-690
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the PRODUCT INFORMATION
certificate center of lincolnelectric.com
Basicity Index: 2.2
Density: 1.3 g/cm3

PACKAGING TYPICAL APPLICATIONS

50 lb (22.7 kg) Plastic Bag ED031596 • Excellent operation with • Structural fabrication
2600 lb (1179 kg) Foil Lined Bulk Bag ED033490 multiple arcs
• Shipbuilding
• Offshore

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %FeO %K2O % Metal Alloys

Lincolnweld® 888™ 18 1 27 25 2 19 5 1 2 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 430 (62) 540 (78) 31 122 (90) -62 (-80) F7A8-EM13K-H4
L-50® Stress-relieved(3) 370 (53) 510 (74) 32 187 (138) -62 (-80) F6P8-EM13K-H4
L-56® As-welded 510 (74) 610 (88) 29 71 (52) -51 (-60) F8A6-EH11K-H4
L-56® Stress-relieved(3) 410 (59) 540 (79) 32 118 (87) -62 (-80) F7P8-EH11K-H4
L-61® As-welded 420 (61) 520 (75) 31 121 (89) -51 (-60) F7A6-EM12K-H4
L-S3 As-welded 480 (70) 570 (83) 33 70 (52) -62 (-80) F7A8-EH12K-H4
L-S3 Stress-relieved(3) 370 (54) 510 (74) 33 165 (122) -62 (-80) F6P8-EH12K-H4
LA-71 As-welded 520 (75) 610 (89) 28 68 (50) -51 (-60) F7A6-EM14K-H4
LA-71 Stress-relieved(3) 410 (60) 540 (78) 32 134 (99) -62 (-80) F7P8-EM14K-H4
L-70 As-welded 510 (74) 600 (87) 29 60 (45) -40 (-40) F7A4-EA1-A2-H4
L-70 Stress-relieved(3) 470 (69) 570 (83) 31 126 (93) -40 (-40) F7P4-EA1-A2-H4
LA-75 As-welded 470 (68) 580 (84) 31 122 (90) -62 (-80) F7A8-ENi1K-Ni1-H4
LA-84 As-welded 630 (92) 720 (105) 23 77 (57) -62 (-80) F9A8-EF3-F3-H4
LA-84 Stress-relieved(3) 580 (84) 670 (98) 26 34 (25) -51 (-60) F8P6-EF3-F3-H4
LA-85 As-welded 540 (78) 640 (92) 26 79 (58) -51 (-60) F8A6-ENi5-Ni5-H4
LA-85 Stress-relieved(3) 500 (72) 590 (86) 27 76 (56) -51 (-60) F7P6-ENi5-Ni5-H4
LA-90 As-welded 610 (89) 700 (102) 26 56 (41) -51 (-60) F9A6-EA3K-A3-H4
LA-100 As-welded 690 (100) 760 (111) 25 61 (45) -40 (-40) F10A4-EM2-M2-H4
LAC-Ni2 As-welded 540 (78) 630 (92) 20 56 (42) -62 (-80) F8A8-ECNi2-Ni2-H8
LAC-Ni2 Stress-relieved(3) 480 (70) 580 (84) 27 64 (47) -73 (-100) F7P10-ECNi2-Ni2-H8
LAC-690 As-welded 800 (116) 860 (124) 22 91 (67) -73 (-100) F11A10-ECG-G-H4
LAC-690 Stress-relieved(3) 707 (103) 776 (113) 21 51 (37) -51 (-60) F11P6-ECG-G-H4

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | E-1 2
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 8500™
800 Series Neutral Flux • EN ISO 14174 – S A FB 1

KEY FEATURES TYPICAL APPLICATIONS

• Capable of providing impact properties necessary • Fabrication of offshore drilling platforms
for thick weld joints from root to cap pass
• Multiple pass welding
• Operates well on AC and multiple arcs with good resistance to nitro-
• Single and multiple arc welding
gen porosity
• Capable of producing weld deposits with
impact properties exceeding 27 J (20 ft•lbf)
RECOMMENDED WIRES
at -62°C (-80°F)
Mild Steel
• CTOD data available for this flux with many alloy systems
Lincolnweld® L-50®, L-56®, L-61®, L-S3, LA-71
• Actual (Type 3.1) certificates for each lot of flux showing chemical Low Alloy Steel
composition, particle size and moisture level are available in the Lincolnweld® LA-85, LA-90, LA-92
certificate center of lincolnelectric.com

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Plastic Bag ED031854 Basicity Index: 2.9
Density: 1.3 g/cm3

FLUX COMPOSITION(1)

%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O %TiO2 % Metal Alloys

Lincolnweld 8500
® ™
13 1 30 24 2 19 8 1 1 1 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 430 (63) 520 (76) 32 129 (95) -62 (-80) F7A8-EM13K-H8
L-56® As-welded 470 (68) 570 (82) 31 132 (97) -62 (-80) F7A8-EH11K
L-56® Stress-relieved(3) 430 (62) 540 (79) 33 151 (111) -62 (-80) F7P8-EH11K
L-61® As-welded 400 (58) 480 (70) 31 168 (124) -51 (-60) F7A6-EM12K-H8
L-S3 As-welded 460 (67) 570 (82) 29 91 (67) -62 (-80) F7A8-EH12K-H8
L-70 As-welded 450 (65) 520 (75) 29 211 (156) -40 (-40) F7A4-EA1-G-H8
LA-71 As-welded 450 (66) 550 (80) 30 155 (115) -62 (-80) F7A8-EM14K-H8
LA-71 Stress-relieved(3) 420 (61) 520 (75) 32 220 (162) -62 (-80) F7P8-EM14K-H8
LA-85 As-welded 510 (74) 590 (86) 29 155 (114) -62 (-80) F8A8-ENi5-Ni5-H8
LA-85 Stress-relieved(3) 500 (72) 590 (85) 28 134 (99) -51 (-60) F7P6-ENi5-Ni5-H8
LA-90 As-welded 670 (97) 590 (85) 24 84 (62) -29 (-20) F9A2-EA3K-A3-H8
LA-92 Stress-relieved(4) 550 (80) 640 (93) 26 209 (154) -18 (0) F8P0-EB2-B2-H8

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).
(1)

NOTE 1: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com NOTE 2: This product contains micro-alloying elements.
Additional information available upon request.

E-13 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® MIL800-H™
800 Series Neutral Flux • EN ISO 14174 – S A FB 1

KEY FEATURES TYPICAL APPLICATIONS

• Capable of providing industry leading H2 diffusible • HY-80 and HSLA-80 steels with Lincolnweld® LA-100 wire
hydrogen levels
• Horizontal and flat fillet welds
• Designed for low temperature applications
• Single and multiple arc welding
• Recommended for both single and multiple arc welding
• High strength or highly restrained weldments where
of both butt and fillet welds
delayed cracking is a concern
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the
certificate center of lincolnelectric.com
RECOMMENDED WIRES
Mild Steel
PACKAGING Lincolnweld® L-S3, LA-71
50 lb (22.7 kg) Low Alloy Steel
Hermetically Sealed Foil Bag ED035892 Lincolnweld® LA-75, LA-85, LA-90, LA-93, LA-100

PRODUCT INFORMATION
Basicity Index: 3.2
Density: 1.3 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys

Lincolnweld® MIL800-H™ 13 1 34 23 1 16 8 1 1 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-S3 As-welded 500 (73) 610 (88) 27 76 (56) -62 (-80) F7A8-EH12K-H2
L-S3 Stress-relieved(3) 440 (64) 570 (82) 30 118 (87) -62 (-80) F7P8-EH12K-H2
LA-71 As-welded 470 (68) 570 (82) 30 163 (120) -51 (-60) F7A6-EM14K-H2
LA-71 Stress-relieved(3) 420 (61) 540 (79) 32 193 (140) -51 (-60) F7P6-EM14K-H2
LA-75 As-welded 460 (67) 560 (82) 30 156 (115) -62 (-80) F7A8-ENi1K-Ni1-H2
LA-85 As-welded 570 (82) 660 (95) 25 108 (80) -62 (-80) F8A8-ENi5-Ni5-H2
LA-85 Stress-relieved(3) 540 (78) 630 (92) 26 83 (61) -62 (-80) F8P8-ENi5-Ni5-H2
LA-90 As-welded 620 (90) 710 (103) 26 77 (57) -51 (-60) F9A6-EA3K-A3-H2
LA-90 Stress-relieved(3) 590 (86) 690 (100) 26 84 (62) -51 (-60) F9P6-EA3K-A3-H2
LA-93 Stress-relieved(4) 580 (84) 690 (99) 23 34 (25) -29 (-20) F9P2-EB3R-B3R-H2
LA-100 As-welded 670 (97) 780 (112) 25 107 (79) -51 (-60) F10A6-EM2-M2-H2
LAC-690 As-welded 750 (109) 830 (120) 21 121 (90) -51 (-60) F11A6-ECG-G-H4

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | E-14
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 812-SRC™
800 Series Neutral Flux • EN ISO 14174 – S A FB 1

KEY FEATURES TYPICAL APPLICATIONS

• Carbon-neutral flux designed to provide • Offshore applications with extended
excellent mechanical properties after extended stress-relief post-weld heat treatment (PWHT)
• Smooth bead appearance and excellent slag release • Quench and tempered steels such as AISI 4130, 8620,
and similar chemistries
• Excellent resistance to moisture pick up
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the RECOMMENDED WIRES
certificate center of lincolnelectric.com
Low Alloy Electrodes
Lincolnweld® LA-84

PRODUCT INFORMATION
PACKAGING
Basicity Index: 2.2
50 lb (22.7 kg) Plastic Bag ED034171 Density: 1.3 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2

Lincolnweld® 812-SRC™ 16 3 30 19

%Na2O %Al2O3 %CaO % Metal Alloys

Lincolnweld® 812-SRC™ 2 22 4 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

LA-84 As-welded 680(98) 810(117) 21 81(60) -51° (-60°) F10A6-EF3-F3-H4

LA-84 As-welded 680(98) 810(117) 21 81(60) -51° (-60°) F10A6-EG-F3-H4
LA-84 Stress-relieved 650(94) 740(107) 25 73(54) -51° (-60°) F10P6-EF3-F3-H4
LA-84 Stress-relieved 650(94) 740(107) 25 73(54) -51° (-60°) F9P6-EF3-F3-H4
AK-10 Stress-relieved 660 (95) 750 (108) 25 55 (41) -40° (-40°) F10P4-EG-G-H4

See test results disclaimer (2)Measured with 0.2% offset. NOTE 1: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-15 | www.lincolnelectric.com
Structural Welding Code
Seismic Supplement

SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 960®
900 Series Neutral Flux • EN ISO 14174 – S A AB 1

KEY FEATURES TYPICAL APPLICATIONS

• Low cost, general purpose flux designed to weld butt joints • Single and multiple pass welding
and both single and multiple pass fillets
• Fillet and butt welds with unlimited plate thickness
• A versatile, cost-effective flux that can be used with many
• Can weld steel with heavy scale or rust
alloy systems
when used with Lincolnweld® L-50® wire
• Can be used on weathering steels when combined
with Lincolnweld® LA-75
RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the Mild Steel
certificate center of lincolnelectric.com Lincolnweld® L-50®, L-61®, LA-71
Low Alloy Steel
Lincolnweld® LA-75, LA-85, LA-93, LA-100

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Bag ED022412, ED030841* Basicity Index: 1.1
*Tested Material Density: 1.4 g/cm3

AWS D1.8 AND FEMA 353

Approved when paired with the following wires:
• 3/32-5/32 in (2.4-4.0 mm) Lincolnweld® L-56®
• 3/32-5/32 in (2.4-4.0 mm) Lincolnweld® LA-85

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 % Metal Alloys

Lincolnweld® 960® 21 10 21 10 2 31 1 1 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 460 (66) 570 (83) 27 58 (43) -29 (-20) F7A2-EM13K-H4
L-56 As-welded 460 (67) 590 (86) 29 65 (48) -29 (-20) F7A2-EH11K-H4
LA-71 As-welded 460 (66) 570 (82) 29 44 (32) -29 (-20) F7A2-EM14K-H4
LA-71 Stress-relieved(3) 420 (61) 540 (79) 31 89 (66) -29 (-20) F7P2-EM14K-H4
LA-75 As-welded 480 (69) 600 (87) 30 76 (56) -29 (-20) F7P6-ENi1K-Ni1-H4
LA-75 Stress-relieved(3) 420 (61) 550 (80) 29 53 (39) -51 (-60) F8A2-ENi1K-Ni1-H4
LA-85 As-welded 520 (76) 640 (93) 24 57 (42) -29 (-20) F7P5-ENi5-G-H4
LA-85 Stress-relieved(3) 500 (73) 610 (88) 25 39 (29) -46 (-50) F8A2-ENi5-G-H4
LA-100 As-welded 680 (99) 740 (108) 25 33 (24) -40 (-40) F10A4-EM2-G-H4

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F). (4)Stress-relieved for 1 hour at 691°C (1275°F).
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | E-16
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 980™
900 Series Neutral Flux • EN ISO 14174 – S A AB 1; EN ISO 14174 – S A AR 1

KEY FEATURES TYPICAL APPLICATIONS

• Combines many of the features of the 700 and 800 • Single and multiple pass
series fluxes submerged arc welding
• Exceptional resistance to flash-through and porosity caused by arc • General purpose fabrication
blow in a variety of applications • Fillet welds
• Especially high productivity when used with
Lincolnweld® LC-72 wire RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical
Mild Steel
composition, particle size and moisture level are available in the
Lincolnweld® L-50®, L-61®, LC-72
certificate center of lincolnelectric.com
Low Alloy Steel
Lincolnweld® LA-75, LAC-Ni2

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Bag ED027861 Basicity Index: 0.6

Density: 1.4 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %TiO2 % Metal Alloys

Lincolnweld® 980™ 11 14 2 12 2 47 7 4 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-50® As-welded 430 (63) 540 (78) 31 43 (32) -29 (-20) F7A2-EM13K-H8
L-61® As-welded 430 (63) 530 (77) 31 37 (27) -29 (-20) F7A2-EM12K-H8
LC-72 As-welded 450 (65) 540 (78) 28 43 (32) -29 (-20) F7A2-EC1-H8
LA-75 As-welded 510 (74) 600 (87) 28 61 (45) -29 (-20) F7A2-ENi1K-Ni1-H8
LAC-Ni2 As-welded 540 (79) 630 (91) 25 110 (81) -29 (-20) F8A2-ECNi2-Ni2-H8

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-17 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® WTX™
Neutral Flux • EN ISO 14174 – S A AB 1

KEY FEATURES TYPICAL APPLICATIONS

• Neutral submerged arc welding flux designed to • Wind tower base
meet the specific requirements of wind tower
• Wind tower door frame
welding applications
• Recommended for use with Lincolnweld® L-61® electrode
on both longitudinal and circumferential seam welds
RECOMMENDED WIRES
• Capable of producing weld deposits with impact properties exceeding
27 J (20 ft•lbf) at -62°C (-80°F) Mild Steel
Lincolnweld® L-61®
• Smooth bead profile to achieve excellent toe angles, tie-in, and bead
Low Alloy Steel
appearance on interior and exterior applications
Lincolnweld® L-70
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the
certificate center of lincolnelectric.com
PRODUCT INFORMATION
PACKAGING Basicity Index: 1.4
Density: 1.2 g/cm3
50 lb (22.7 kg) Plastic Bag ED032990

FLUX COMPOSITION(1)
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %K2O %TiO2

Lincolnweld® WTX™ 21 9 23 13 2 25 5 1 2 1 1

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-61 As-welded 430 (63) 540 (78) 31 84 (62) -62 (-80) F7A8-EM12K-H8
LA-71 As-welded 560 (82) 630 (92) 28 56 (41) -51 (-60) F7A6-EM14K-H8
LA-81 As-welded 600 (87) 700 (102) 27 88 (65) -51 (-60) F9TA6-EG-H8
L-70 As-welded 510 (74) 600 (87) 26 29 (22) -40 (-40) F8A4-EA1-A3-H8
F7A4-ENi1K-G-H8
LA-75 As-welded 560 (82) 650 (94) 27 131 (97) -40 (-40)

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

www.lincolnelectric.com | E-18
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® WTX™-TR
Neutral Flux • EN ISO 14174 – S A AB 1

KEY FEATURES RECOMMENDED WIRES

• Neutral submerged arc welding flux designed to meet Mild Steel
the specific requirements of two-run welding technique Lincolnweld® L-61®, L-54®
for wind tower welding applications
• Recommended for use with non-specific electrode on
both longitudinal and circumferential seam welds TYPICAL APPLICATIONS
• Capable of producing weld deposits with impact • Wind tower base
properties exceeding 27 J (20 ft•lbf) at -40°C (-40°F)
in two run applications • Wind tower door frame

• Smooth bead profile to achieve excellent toe angles, tie-in,

and bead appearance on interior and exterior applications
PRODUCT INFORMATION
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the Basicity Index: 1.5
certificate center of lincolnelectric.com Density: 1.2 g/cm3

PACKAGING
50 lb (22.7 kg) Plastic Bag ED035463

FLUX COMPOSITION(1)
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %K2O %TiO2 % Metal Alloys

Lincolnweld WTX™-TR
®
17 18 22 13 2 25 4 2 3 1 3 <5

AWS TEST RESULTS(1)

Yield Tensile AWS
Flux/Wire Weld Strength(2) Strength Elongation Charpy V-Notch
Classification
Combination Condition (%)
MPa (ksi) MPa (ksi) J (ft•lbf) @ °C (°F) (A5.23)

L-61® As-welded 560 (81) 640 (92) 23 160 (118) -40 (-40) F7TA4-EM12K-H8
L-61® As-welded 500 (81) 640 (85) 28 172 (127) -40 (-40) F7TA4-EM12K-H8
L-70 As-welded 540 (78) 630 (91) 29 73 (54) -40 (-40) F8TA4-EA1-H8
L-61® As-welded 510 (74) 580 (85) 28 81 (60) -51 (-60) F7A6-EM12K-H8
L-54® As-welded 560 (82) 670 (97) 26 85 (63) -40 (-40) F8A4-EM11K-G-H8

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-19 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 761-PIPE™
Flux for Seam Welding of Pipe • EN ISO 14174 – S A MS 1; EN ISO 14174 – S A CS 1; EN ISO 14174 – S A GS 1

KEY FEATURES TYPICAL APPLICATIONS

• Features the chemical composition of 761 with a particle size • Single and multiple arc welding
optimized for seam welding
• Longitudinal seam welding of API grade pipe
• Low-melting slag system produces wide flat welds with superior
• Spiral seam welding of API grade or water pipe
resistance to cracks and pockmarking
• Can handle up to 5 arcs or 5,000 amps
RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the Mild Steel
certificate center of lincolnelectric.com Lincolnweld® L50, L-60, L-61®

PACKAGING
50 lb (22.7 kg) Plastic Bag ED032797
PRODUCT INFORMATION
2600 lb (1179 kg) Foil Lined Bulk Bag ED032768
Basicity Index: 0.8
Density: 1.2 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnxOy %MgO %CaF2 %NaO %Al2O3 %TiO2 %FeO % Metal Alloys

Lincolnweld® 761-Pipe™ 45 19 22 5 2 2 2 1 6 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-61® As-welded 490 (70) 580 (85) 28 54 (40) -29 (-20) F7A2-EM12K-H4
L-50 As-welded 420 (62) 550 (80) 31 86 (63) -29 (-20) F7A2-EM13K-H4
L-60 As-welded 430 (63) 540 (78) 30 86 (63) -29 (-20) F7A2-EL12-H4

See test results disclaimer (2)Measured with 0.2% offset.

(1)
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | E-20
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® P223™
Flux for Seam Welding of Pipe • EN ISO 14174 – S A AB 1

KEY FEATURES TYPICAL APPLICATIONS

• Industry standard for pipe welding on up to • Pipe welding up to X80 grade pipe
X80 grade pipe
• Two run welding applications for pipe fabrication
• Fast freezing and easily removable slag for excellent
• Multiple pass welding for general construction
bead profile
• Can be used for welding with up to three arcs
RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the Mild Steel
certificate center of lincolnelectric.com Lincolnweld® L-56®, L-61®, LA-71, L-S3
Low Alloy Steel
Lincolnweld® L-70, LA-90

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Plastic Bag ED032764 ED032767 Basicity Index: 1.5
2600 lb (1179 kg) Foil Lined Bulk Bag Density: 1.2 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys

Lincolnweld® P223™ 23 4 21 21 2 20 4 2 1 1 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)
L-56® As-welded 500 (73) 620 (90) 30 68 (50) -51 (-60) F7A6-EH11K-H8
L-56® Stress-relieved(3) 540 (65) 580 (84) 30 66 (49) -51 (-60) F7P6-EH11K-H8
L-61® As-welded 430 (63) 530 (77) 31 126 (93) -40 (-40) F7A4-EM12K
LA-71 As-welded 480 (69) 570 (83) 29 94 (69) -40 (-40) F7A4-EM14K-H8
LA-71 Stress-relieved(3) 410 (60) 540 (78) 32 76 (56) -51 (-60) F7P6-EM14K-H8
L-S3 As-welded 460 (67) 570 (82) 30 88 (65) -62 (-80) F7A8-EH12K-H8
L-70 As-welded 550 (80) 650 (94) 25 53 (39) -29 (-20) F8A2-EA1-A2
LA-90 As-welded 630 (91) 720 (105) 25 60 (44) -18 (0) F9A0-EA3K-G

See test results disclaimer (2)Measured with 0.2% offset. (3)Stress-relieved for 1 hour at 621°C (1150°F).
(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

E-21 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® LPX80N™
Flux for Seam Welding of Pipe • EN ISO 14174 - S A AB 1

KEY FEATURES TYPICAL APPLICATIONS

• A nitrogen limiting flux designed for seam welding of pipe • Single or multiple arc welding
• Recommended for longitudinal seam welding on a range of • Longitudinal welding of pipe
pipe steels
• Less than 5mL/100g of diffusible hydrogen in the weld deposit with
both copper coated and non-copper coated (Emergence) welding wire
RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical
composition, particle size and moisture level are available in the Mild Steel
certificate center of lincolnelectric.com Lincolnweld® L-61®, Lincolnweld® Emergence™ 61
Low Alloy Steel
Lincolnweld® L-70, LA-81, Lincolnweld® Emergence™ 70, 81

PRODUCT INFORMATION
Basicity Index: 1.2
PACKAGING Density: 1.1 g/cm3
50 lb (22.7 kg) Plastic Bag ED036786 ED036839
2600 lb (1179 kg) Foil Lined Bulk Bag

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %Fe2O3 %TiO2

Lincolnweld® LPX80N™ 23 12 17 12 4 24 5 2 2 3 1

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch
AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F)
L-61
®
As-welded 540 (78) 630 (92) 28 35 (26) -29 (-20) F6TA2-EM12K-H8
L-70 As-welded 510 (74) 620 (90) 26 61 (45) -29 (-20) F8TA2-EA1-H8
LA-81 As-welded 560 (82) 650 (94) 25 50 (37) -51 (-60) F8TA6-EA2TiB-H8

See test results disclaimer (2)Measured with 0.2% offset.

(1)

NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | E-2 2
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® SPX80™
Flux for Seam Welding of Pipe • EN ISO 14174 - S A AB 1

KEY FEATURES TYPICAL APPLICATIONS

• Designed to meet the specific requirements of spiral pipe seam weld- • Spiral pipe mills • Two run welding
ing of up to API X80 grade pipe applications
• Weld up to API X80 pipe
• High speed welding capability for increased productivity
• Capable of producing weld deposits with impact properties exceeding
27 J (20 ft•lbf) at -51°C (-60°F) with
Lincolnweld® LA-81
• Smooth bead profile achieves optimal appearance on both inner and
outer diameter welds RECOMMENDED WIRES
• Self-peeling slag allows for clean and easy slag removal for Mild Steel
reliable non-destructive testing results Lincolnweld® L-61®
• Actual (Type 3.1) certificates for each lot of flux showing chemical Low Alloy Steel
composition, particle size and moisture level are available in the Lincolnweld® L-70, LA-81, LA-90
certificate center of lincolnelectric.com

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Plastic Bag ED032960 Basicity Index: 1.2
2600 lb (1179 kg) Foil Lined Bulk Bag ED033319 Density: 1.2 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %TiO2

Lincolnweld® SPX80™ 21 9 21 14 1 28 3 2 1 1

AWS TEST RESULTS(1) - TWO RUN

Flux/Wire Steel Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Type Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-61® A131 As-welded 400 (67) 600 (86) 30 45 (33) -18 (0) F7TA0-EM12K-H8
L-70 X65 As-welded 560 (82) 650 (94) 26 88 (65) -40 (-40) F8TA4G-EA1-H8
LA-90 X80 As-welded 570 (83) 690 (100) 27 72 (53) -40 (-40) F9TA4G-EA3K-H8
LA-75 A131 As-welded 470 (68) 640 (93) 27 52 (38) -18 (0) F7TA0-ENi1K
LA-81 X80 As-welded 550 (80) 640 (93) 28 40 (29) -40 (-40) F9TA6G-EA2TiB

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-23 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® SPX80N™
Flux for Seam Welding of Pipe

KEY FEATURES TYPICAL APPLICATIONS

• A nitrogen limiting flux designed for spiral pipe welding • Spiral Pipe Manufacturing
• Designed to meet the specific requirements of spiral pipe • Weld up to X80 pipe
seam welding of up to API X80 grade pipe.
• High speed welding capability for increased productivity
• Smooth bead profile achieves optimal appearance on both
inner and outer diameter welds RECOMMENDED WIRES
• Self-peeling slag allows for clean and easy slag removal Mild Steel
for reliable non-destructive testing results Lincolnweld® L-61®
• Actual (Type 3.1) certificates for each lot of flux showing chemical Low Alloy Steel
composition, particle size and moiture level are availible in the Lincolnweld® L-70, LA-81, LA-90
certificate center of lincolnelectric.com

PRODUCT INFORMATION
PACKAGING
Basicity Index: 1.2
50 lb (22.7 kg) Plastic Bag ED032960
Density: 1.2 g/cm3
2600 lb (1179 kg) Foil Lined Bulk Bag ED033319

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %NaO %Al2O3 %CaO %ZrO2 %FeO %TiO2

Lincolnweld® SPX80N™ 19 8 19 8 2 30 7 2 3 1

AWS TEST RESULTS(1) - TWO RUN

Flux/Wire Steel Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Type Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-61® X70 As-welded 510 (74) 620 (90) 30 57 (42) -18 (0) F8TA0G-EM12K
L-70 X70 As-welded 570 (83) 660 (95) 26 76 (56) -40 (-40) F9TA4G-EA1
LA-90 X70 As-welded 600 (87) 710 (103) 26 99 (73) -51 (-60) F9TA6G-EA3K
LA-81 X70 As-welded 600 (87) 680 (98) 27 148 (109) -51 (-60) F9TA6G-EA2TiB

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

www.lincolnelectric.com | E-24
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 995N™
Flux for Seam Welding of Pipe • EN ISO 14174 – S A AB 1

KEY FEATURES TYPICAL APPLICATIONS

• A nitrogen limiting flux designed for seam welding of pipe • Single or multiple arc welding
• Recommended for automatic single pass • High speed longitudinal seam welding on a range
welding with up to five arcs of pipe steels
• Produces welds with minimal buildup and • One side welding requiring impact properties
good penetration
• Capable of producing Charpy V-Notch test results required for arctic
grade service RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical Mild Steel
composition, particle size and moisture level are available in the Lincolnweld® L-61®
certificate center of lincolnelectric.com Low Alloy Steel
Lincolnweld® L-70, LA-81, LA-90

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Plastic Bag ED032831 Basicity Index: 1.3
Density: 1.0 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %ZrO2 %FeO %TiO2 % Metal Alloys

Lincolnweld® 995N™ 19 11 16 14 3 27 5 2 1 1 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-70 As-welded 510 (74) 610 (88) 24 73 (54) -29 (-20) F8A2-EA1-A4
LA-81 As-welded 590 (96) 660 (96) 26 58 (43) -29 (-20) F9A2-EG-G-H4
LA-90 As-welded 600 (87) 700 (102) 25 54 (40) -29 (-20) F9A2-EA3K-G-H8

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-25 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® A-XXX10™
High Performance / Alloy Flux • EN ISO 14174 – S A Z 1

KEY FEATURES TYPICAL APPLICATIONS

• An alloy flux designed to produce a nominal 1% nickel-bearing • Welding of A588 weathering steels and ASTM
weld deposit A533-Class 1
• Recommended for use on ASTM A533 Class 1 and A588
weathering steels when combined with Lincolnweld® L-61® RECOMMENDED WIRES
• Actual (Type 3.1) certificates for each lot of flux showing chemical For Low Alloy
composition, particle size and moisture level are available in the Lincolnweld® L-61®
certificate center of lincolnelectric.com

PRODUCT INFORMATION
PACKAGING
Basicity Index: 1.0
50 lb (22.7 kg) Bag ED027862
Density: 1.4 g/cm3

NOTES
• Since the alloy level in the weld deposit depends upon the arc voltage,
and thus the arc length, always maintain a consistent arc voltage.
If more flexibility in procedure is necessary, use 960 flux and LA-75
electrode.

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %ZrO2 %TiO2 % Metal Alloys

Lincolnweld® A-XXX10™ 18 5 22 11 2 19 22 1 5 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

L-61® As-welded 460 (67) 570 (83) 30 85 (63) -40 (-40) F7A4-EM12K-Ni1-H8

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

www.lincolnelectric.com | E-26
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® MIL800-HPNi™
High Performance / Alloy Flux • EN ISO 14174 – S A FB 1

KEY FEATURES TYPICAL APPLICATIONS

• When used with Lincolnweld LA-85 the nickel content
®
• Bridge fabrication with HPS70W steel, when used with
will increase from a nominal 1% to a minimum 1% LA-85 wire
• Use on high performance steel applications, including HPS70W or • Single or multiple wire arc welding
HPS100W
• Butt and fillet welds on low alloy steels
• Capable of producing ultra low H2 diffusible hydrogen levels on HPS
steels
• Actual (Type 3.1) certificates for each lot of flux showing RECOMMENDED WIRES
chemical composition, particle size and moisture level are
available in the certificate center of lincolnelectric.com Low Alloy Steel
Lincolnweld® LA-75, LA-85, LA-100

PACKAGING PRODUCT INFORMATION

50 lb (22.7 kg) Basicity Index: 3.1
Hermetically Sealed Foil Bag ED035893 Density: 1.3 g/cm3

FLUX COMPOSITION(1)
%SiO2 %MgO %CaF2 %Na2O %Al2O3 %CaO %TiO2 %K2O %FeO % Metal Alloys

Lincolnweld® MIL800-HPNi™ 13 34 22 1 16 8 2 1 1 3 max

AWS TEST RESULTS(1)

Flux/Wire Weld Yield Strength(2) Tensile Strength Elongation Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @ °C (°F) (A5.17/A5.23)

LA-75 As-welded 560 (81) 640 (93) 28 145 (107) -51 (-60) F8A6-ENi1K-G-H2
LA-85 As-welded 600 (88) 690 (100) 25 143 (105) -40 (-40) F9A4-ENi5-G-H2
LA-100 As-welded 800 (116) 850 (123) 23 91 (67) -40 (-40) F11A4-EM2-G-H2

See test results disclaimer (2)Measured with 0.2% offset. NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com
(1)

E-27 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® L-50®
Mild Steel Solid Electrode • AWS EM13K

KEY FEATURES CONFORMANCES

• A low carbon, medium manganese, medium silicon wire AWS A5.17: EM13K
• Pair it with Lincolnweld® 980™ flux for the best flux/wire combination ISO: SU25
when semiautomatic submerged arc welding
• Actual (Type 3.1) certificates for each lot of wire showing chemical
composition are available in the certificate center
of lincolnelectric.com RECOMMENDED FLUXES
Lincolnweld® 760®, 761®, 780®, 781®, 860®, 865™,
880M®, 882™, 888™, 8500™, 960®, 980™, P223™

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 600 lb (272 kg) 1000 lb (453 kg) 1000 lb (453 kg) 2200 lb (998 kg)
in (mm) Coil Speed Feed® Drum Speed Feed® Drum Accu-Trak® Drum Speed Feed® Stem
5/64 (2.0) ED011335 ED011334
3/32 (2.4) ED011328 ED011327
1/8 (3.2) ED011323 ED011322 ED033481
5/32 (4.0) ED011332 ED011331 ED032997
3/16 (4.8) ED015469 ED015352

WIRE COMPOSITION(1) - As Required per AWS A5.17

%C %Mn %Si %S %P %Cu

Lincolnweld® L-50® 0.06-0.16 0.90-1.40 0.35-0.75 0.030 0.030 0.35

Single values are maximums.

(1)

www.lincolnelectric.com | E-28
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® L-56®
Mild Steel Solid Electrode • AWS EH11K

KEY FEATURES CONFORMANCES

• A low carbon, high manganese, very high silicon wire AWS A5.17: EH11K
• Can be used with Lincolnweld® 800 series fluxes for welds requiring ISO: SU31
480 MPa (70 ksi) tensile strength in stress relieved conditions
• Actual (Type 3.1) certificates for each lot of wire showing chemical
composition are available in the certificate center RECOMMENDED FLUXES
of lincolnelectric.com
Lincolnweld® 860®, 880M®, 882™, 888™, 8500™, P223™

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) Accu-Trak® Drum 1000 lb (453 kg) 1000 lb (453 kg) 2200 lb (998 kg)
in (mm) Coil 500 lb (227 kg) 1000 lb (453 kg) Speed Feed® Reel Speed Feed® Drum Speed Feed® Stem
5/64 (2.0) ED011678 EDS01631
3/32 (2.4) ED011674 ED030425
1/8 (3.2) ED011671 ED030426 ED032998
5/32 (4.0) EDS11677 ED028264 ED032999
3/16 (4.8) EDS01107

WIRE COMPOSITION(1) - As Required per AWS A5.17

%C %Mn %Si %S %P %Cu

Lincolnweld® L-56® 0.06-0.15 1.40-1.85 0.80-1.15 0.030 0.030 0.35

Single values are maximums.

(1)

E-29 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® L-60
Mild Steel Solid Electrode • AWS EL12

KEY FEATURES CONFORMANCES

• A low carbon, low manganese, low silicon general purpose electrode AWS A5.17: EL12
• Provides the lowest hardness and is best suited for use with ISO: S1
the Lincolnweld® 700 series of active fluxes
• Actual (Type 3.1) certificates for each lot of wire showing chemical
composition are available in the certificate center of lincolnelectric.
com
RECOMMENDED FLUXES
Lincolnweld® 760®, 761®, 780®, 781™, 860®, 882™

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 600 lb (272 kg) 1000 lb (453 kg)
in. (mm) Coil Speed Feed® Drum Speed Feed® Drum

5/64 (2.0) ED011762 EDS11760 ED011761

3/32 (2.4) ED011752 ED011751
1/8 (3.2) ED011743 EDS11741 ED011742
5/32 (4.0) ED011758 ED011757
3/16 (4.8) ED011749 ED011748

WIRE COMPOSITION(1) - As Required per AWS A5.17

%C %Mn %Si %S %P %Cu

Lincolnweld® L-60 0.04-0.14 0.25-0.60 0.10 0.030 0.030 0.35

Single values are maximums.

(1)

www.lincolnelectric.com | E-3 0
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® L-61®
Mild Steel Solid Electrode • AWS EM12K BUY AMERICA

KEY FEATURES CONFORMANCES

• Industry standard for submerged arc welding applications AWS A5.17: EM12K
• A low carbon, medium manganese, low silicon general purpose sub- ISO: S2Si
merged arc electrode
• A good choice for a wide range of applications with single or multiple
pass subarc welding
• Actual (Type 3.1) certificates for each lot of wire showing chemical RECOMMENDED FLUXES
composition are available in the certificate center of lincolnelectric. Lincolnweld® 760®, 761®, 780®, 781™, 860®, 865™, 882™, 888™, 761-Pipe™,
com P223™, 960®, 980™, WTX™, AXXX-10™, 995N™, SPX80™

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 250 lb (113 kg) 300 lb (136 kg) 300 lb (136 kg)
in. (mm) Coil Speed Feed® SlimReel™ Speed Feed® Reel Speed Feed® Drum

5/64 (2.0) ED011825, ED030756*

3/32 (2.4) ED011815, ED033875* ED033074
1/8 (3.2) ED011807, ED033876* ED033075
5/32 (4.0) ED011821, ED033877*, ED032097** ED033076 ED030412 ED030628
3/16 (4.8) ED011812, ED034055*

Diameter 600 lb (272 kg) 750 lb (340 kg) 1000 lb (453 kg) 2200 lb (998 kg)
in. (mm) Speed Feed® Drum Speed Feed® Reel Speed Feed® Drum Speed Feed® Stem

5/64 (2.0) EDS11823 ED011826 ED011824

3/32 (2.4) EDS11813 EDS11817 ED011814, ED034043*
1/8 (3.2) EDS11805 EDS11809 ED011806, ED034044* ED032973
5/32 (4.0) EDS11819 ED030012 ED011820, ED034045*, ED030703** ED032972
3/16 (4.8) ED011811 ED032994

*Buy America Product **Tested Material

WIRE COMPOSITION(1) - As Required per AWS A5.17

%C %Mn %Si %S %P %Cu

Lincolnweld L-61
® ®
0.05-0.15 0.80-1.25 0.10-0.35 0.030 0.030 0.35

Single values are maximums.

(1)

E-31 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® L-S3
Mild Steel Solid Electrode • AWS EH12K

KEY FEATURES CONFORMANCES

• A low carbon, high manganese, medium silicon electrode designed for use with AWS A5.17: EH12K
the Lincolnweld® 800 series of neutral fluxes
ISO: S3Si
• Capable of producing weld deposits with impact properties exceeding
27 J (20 ft•lbf) at -62°C (-80°F) when used with Lincolnweld® 888™, 8500™, and RECOMMENDED FLUXES
MIL800-H™ neutral fluxes
Lincolnweld® 860®, 880M®, 882™, 888™, 8500™, MIL800-
• Actual (Type 3.1) certificates for each lot of wire showing chemical composition H™, P223™
are available in the certificate center of lincolnelectric.com

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)
in (mm) Coil
3/32 (2.4) ED028538
1/8 (3.2) ED016767
5/32 (4.0) ED016248

WIRE COMPOSITION(1) - As Required per AWS A5.17

%C %Mn %Si %S %P %Cu
Lincolnweld® L-S3 0.06-0.15 1.50-2.0 0.25-0.65 0.025 0.025 0.35

Single values are maximums.

(1)

SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-71
Mild Steel Solid Electrode • AWS EM14K

KEY FEATURES CONFORMANCES

• A low carbon, medium manganese, medium silicon electrode containing AWS A5.17: EM14K
approximately 0.1% titanium
ISO: SU24
• Small addition of titanium allows deposits to be stress-relieved with little loss
of strength, even with extended stress relief times
RECOMMENDED FLUXES
• Widely used with neutral basic fluxes in both as-welded and post-weld heat
treated conditions Lincolnweld® 860®, 865™, 880M®, 882™, 888™, 8500™,
MIL800-H™, 960®, P223™
• Actual (Type 3.1) certificates for each lot of wire showing chemical composition are
available in the certificate center of lincolnelectric.com

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 1000 lb (453 kg)
in (mm) Coil Speed Feed® Drum
3/32 (2.4) ED011052
1/8 (3.2) ED011051 EDS30781
5/32 (4.0) ED011053 EDS30782

WIRE COMPOSITION(1) - As Required per AWS A5.17

%C %Mn %Si %Ti %S %P %Cu
Lincolnweld® LA-71 0.06-0.19 0.90-1.40 0.35-0.75 0.03-0.17 0.025 0.025 0.35

Single values are maximums.

(1)

www.lincolnelectric.com | E-3 2
SUBMERGED ARC (SAW) ELECTRODE | BATCH

LINCOLNWELD® AK-10™
Low Alloy Solid Electrode • AWS EG

KEY FEATURES CONFORMANCES

• Capable of producing welds with 690 MPa (100 ksi) AWS A5.23: EG
tensile strength
• Suitable for use where consumables with less than
1% Ni are required
TYPICAL APPLICATIONS
• Actual (Type 3.1) certificates for each lot of wire showing chemical
composition are available in the certificate center of lincolnelectric. • NACE applications
com • Oil tools
• Batch Managed Inventory • Riser systems
• High-strength pipe

RECOMMENDED FLUXES
Lincolnweld® 812-SRC™

DIAMETERS / PACKAGING
Diameters 60 lb (27.2kg)
in (mm) Coil

5/64 (2.0) ED034904

3/32 (2.4) ED034905
5/32 (4.0) ED034907

WIRE COMPOSITION - As required per AWS A5.23

%C %Mn %Si %Ni %Mo %Cr %S %P %V %Al %Cu

Lincolnweld AK-10
® ™
0.10 1.55 0.57 0.88 0.48 0.27 < 0.005 0.01 <0.003 0.004 0.09

E-33 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® L-70
Low Alloy Solid Electrode • AWS EA1

KEY FEATURES CONFORMANCES

• A low carbon, medium manganese, low silicon, 1/2% AWS A5.23: EA1
molybdenum wire used for single or multiple pass welds
ISO: S2Mo
• A standard choice for pipe fabrication and other limited pass applications
• Actual (Type 3.1) certificates for each lot of wire showing chemical RECOMMENDED FLUXES
composition are available in the certificate center of lincolnelectric.com
Lincolnweld® 761®, 781™, 860®, 882™, 888™,
995N™, 761-Pipe™, P223™, SPX80™
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 1000 lb (453 kg) 2200 lb (998 kg)
in (mm) Coil Speed Feed® Drum Speed Feed® Stem
5/64 (2.0) ED012054
1/8 (3.2) ED012051 ED021192 ED032971
5/32 (4.0) ED012053 ED021193 ED032970
3/16 (4.8) ED012052 EDS21194 ED032996

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Mo %S %P %Cu
Lincolnweld® L-70 0.05-0.15 0.65-1.00 0.20 0.45-0.65 0.025 0.025 0.35
Single values are maximums.
(1)

SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-75
Low Alloy Solid Electrode • AWS ENi1K BUY AMERICA

CONFORMANCES
KEY FEATURES
• A low carbon, medium manganese, high silicon, nickel-bearing AWS A5.23: ENi1K
electrode designed for use with Lincolnweld® neutral fluxes
ISO: SUN21
• Suitable for use in applications requiring less than 1% Ni wire composition
• Actual (Type 3.1) certificates for each lot of wire showing chemical composition RECOMMENDED FLUXES
are available in the certificate center of lincolnelectric.com
Lincolnweld® 860®, 865™, 880™, 880M®, 882™, 888™,
MIL800-H™, MIL800-HPNi™, 960®, 980™
DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 1000 lb (453 kg)
in (mm) Coil Speed Feed® Drum
5/64 (2.0) ED011066, ED034196*
3/32 (2.4) ED011064, ED033878* ED027225, ED034046*
1/8 (3.2) ED011062, ED033879* ED033293
5/32 (4.0) ED011065, ED033880* ED027224, ED034048*
*Buy America Product

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Ni %S %P %Cu
Lincolnweld LA-75
®
0.12 0.80-1.40 0.40-0.80 0.75-1.25 0.020 0.020 0.35
Single values are maximums.
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www.lincolnelectric.com | E-3 4
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-81
Low Alloy Solid Electrode • AWS EA2TiB

KEY FEATURES CONFORMANCES

• A low carbon, medium manganese, low silicon, 1/2% molybdenum AWS A5.23: EA2TiB
wire containing small additions of titanium
ISO: SZ
and boron for improved fracture toughness
• Generally used in two run applications for arctic grade line pipe
• It can be used to weld up to API X90 grade pipe RECOMMENDED FLUXES
• Actual (Type 3.1) certificates for each lot of wire showing chemical Lincolnweld® 995N™, SPX80™
composition are available in the certificate center
of lincolnelectric.com

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 1000 lb (453 kg) 2200 lb (998 kg)
in (mm) Coil Speed Feed® Drum Speed Feed® Stem
5/32 (4.0) ED023163 EDS31060 ED032992

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %S %P %Mo Total %Cu %Ti %B
Lincolnweld® LA-81(1) 0.06 1.04 0.31 0.006 0.008 0.53 0.12 0.06 0.011

Single values are maximums.

(1)

E-35 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-84
Low Alloy Solid Electrode • AWS EF3

KEY FEATURES CONFORMANCES

• A nickel-bearing electrode with 1/2% molybdenum AWS A5.23: EF3
• Can be used for higher strength weldments where ISO: S3Ni1Mo
impact properties exceeding 27 J (20 ft•lbf) at -62°C (-80°F)
are required RECOMMENDED FLUXES
• Suitable for use where consumables with less than Lincolnweld® 860®, 880M®, 882™, 888™,
1% Ni are required P223™, MIL800-H™, MIL800-HPNi™
• Actual (Type 3.1) certificates for each lot of wire showing chemical
composition are available in the certificate
center of lincolnelectric.com

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 1000 lb (453 kg)
in (mm) Coil Speed Feed® Drum

5/64 (2.0) ED034211

3/32 (2.4) ED031871 ED031872
1/8 (3.2) ED033323
5/32 (4.0) ED034212 ED033727

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Ni %Mo %S %P %Cu

Lincolnweld® LA-84 0.10-0.18 1.75-2.20 0.2 0.80-1.0 0.45-0.60 0.010-0.020 0.010-0.020 0.05-0.15

Single values are maximums.

(1)

www.lincolnelectric.com | E-36
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-85
Low Alloy Solid Electrode • AWS ENi5 BUY AMERICA

KEY FEATURES CONFORMANCES

• A nickel-bearing wire with 0.2% molybdenum designed AWS A5.23: ENi5
for use on weathering steels
ISO: SZ
• Capable of producing weld deposits with 480-550 MPa
(70-80 ksi) tensile strength in the as-welded and RECOMMENDED FLUXES
stress-relieved conditions
Lincolnweld® 860®, 880M®, 882™, 888™, 8500™, MIL800-H™,
• Actual (Type 3.1) certificates for each lot of wire showing MIL800-HPNi™, 960®
chemical composition are available in the certificate
center of lincolnelectric.com

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 1000 lb (453 kg)
in (mm) Coil Speed Feed® Drum
3/32 (2.4) ED023166, ED034426* ED029965
1/8 (3.2) ED023167
5/32 (4.0) ED023168, ED034427* ED033273
3/16 (4.8) ED023169, ED035579*

*Buy America Product

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Ni %Mo %S %P %Cu

Lincolnweld® LA-85 0.12 1.20 - 1.60 0.05 - 0.30 0.75 - 1.25 0.10 - 0.30 0.025 0.020 0.35

Single values are maximums.

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E-37 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-90
Low Alloy Solid Electrode • AWS EA3K

KEY FEATURES CONFORMANCES

• A low carbon, high manganese, high silicon, 1/2% AWS A5: EA3K
molybdenum special purpose wire ISO: SZ
• Recommended for seam welding of pipe and for the general welding
of high strength plate
RECOMMENDED FLUXES
• Actual (Type 3.1) certificates for each lot of wire showing chemical
composition are available in the certificate center of lincolnelectric. Lincolnweld® 880™, 880M®, 888™, 8500™,
com MIL800-H™, 995N™, P223™, SPX80™

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg) 750 lb (340 kg) 1000 lb (453 kg)
in (mm) Coil Speed Feed® Reel Speed Feed® Drum

1/16 (1.6) ED013999

5/64 (2.0) ED011086
3/32 (2.4) ED011084
1/8 (3.2) EDS11083
5/32 (4.0) EDS11085 EDS01154 EDS01152

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Mo %S %P %Cu
Lincolnweld LA-90
®
0.05-0.15 1.60-2.10 0.50-0.80 0.40-0.60 0.025 0.025 0.35

Single values are maximums.

(1)

www.lincolnelectric.com | E-3 8
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-100
Low Alloy Solid Electrode • AWS EM2 & ER100S-G & ER110S-G

KEY FEATURES CONFORMANCES

• A low carbon, high manganese wire with nickel and molybdenum AWS A5: EM2
designed to weld high strength steels such as HY-80 and HSLA- ISO: SZ
80
• Delivers yield strength greater than 690 MPa (100 ksi)
• Low H2 hydrogen levels can be achieved when used with
MIL800-H™ flux
• Actual (Type 3.1) certificates for each lot of wire showing
chemical composition are available in the certificate center
of lincolnelectric.com RECOMMENDED FLUXES
Lincolnweld® 880™, 880M®, 888™, MIL800-H™,
MIL800-HPNi™, 960®

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)
in (mm) Coil

1/16 (1.6) ED010996

5/64 (2.0) ED011002
3/32 (2.4) ED010999
1/8 (3.2) ED010998
5/32 (4.0) EDS11001

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Cr %Ni %Mo %Ti

Lincolnweld LA-100
®
0.10 1.25-1.80 0.20-0.60 0.30 1.40-2.10 0.25-0.55 0.10
%Zr %Al %V %S %P %Cu

Lincolnweld® LA-100 0.10 0.10 0.05 0.015 0.010 0.25

Single values are maximums.

(1)

E-39 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LC-72™
Mild Steel Cored Electrode • AWS EC1

KEY FEATURES CONFORMANCES

• A cored wire designed to increase deposition rates AWS A5.17: EC1
10-30% when used with 980 flux
• Designed to provide optimal bead shape, penetration, and slag
removal in semiautomatic submerged arc welding
RECOMMENDED FLUXES
Lincolnweld® 980™

DIAMETERS / PACKAGING
Diameter 50 lb (23 kg) 300 lb (136 kg) 600 lb (272 kg) 600 lb (272 kg)
Coil Speed Feed® Reel Speed Feed® Reel Speed Feed® Drum
in (mm)
5/64 (2.0) ED011099 EDS27184
3/32 (2.4) ED011098 EDS01186 EDS01187

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %S %P %Cu

Lincolnweld LC-72
® (1)
0.15 1.8 0.9 0.035 0.035 0.35

Single values are maximums.

(1)

www.lincolnelectric.com | E-40
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LAC-B2
Low Alloy Cored Electrode • AWS ECB2

KEY FEATURES CONFORMANCES

• Designed to weld with either single or tandem arcs using AWS A5.23: ECB2
a neutral flux
• A cost-effective choice when welding 1 1/4% chromium, 1/2% molyb-
denum steels where a low Bruscato factor
(X-factor) is not required RECOMMENDED FLUXES
Lincolnweld® 880™, 880M®

DIAMETERS / PACKAGING
Diameter 50 lb (23 kg) 600 lb (272 kg)
in (mm) Coil Speed Feed® Drum

3/32 (2.4) ED010954 ED019581

5/32 (4.0) ED010955 ED019582

SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LAC-Ni2
Low Alloy Cored Electrode • AWS ECNi2

KEY FEATURES CONFORMANCES

• A 2% nickel electrode used primarily in weathering AWS A5.23: ECNi2
steel applications
• When used with 888 flux, it can produce impact
properties exceeding 27 J (20 ft•lbf) RECOMMENDED FLUXES
at -73°C (-100°F) Lincolnweld® 880™, 880M®, 882™, 888™, 980™

DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)
in (mm) Coil

3/32 (2.4) ED010986

E-41 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LAC-690
Low Alloy Cored Electrode • AWS ECG

KEY FEATURES
CONFORMANCES
• Combine with Lincolnweld® 888™ flux for H4 diffusible
hydrogen weld deposits AWS A5.23: ECG

• Charpy V-notch test results capable of exceeding 27 J
(20 ft•lbf) @ -73°C (-100°F) with Lincolnweld® 888™ flux
• Excellent Tandem, AC and DC Operation RECOMMENDED FLUXES
• Clean and easy slag removal minimizes risk of inclusions, Lincolnweld® 888™
even in narrow gap applications Lincolnweld® MIL800-H™

DIAMETERS / PACKAGING
Diameter 50 lb (23 kg)
in (mm) Coil

3/32 (2.4) ED032958

1/8 (3.2) ED032959
5/32 (4.0) ED033302

WIRE COMPOSITION(1)
%C %Mn %Si %S %P

Lincolnweld® LAC-690(2) 0.08 1.51 0.36 0.007 0.011

Diffusible Hydrogen
%Cr %Ni %Mo %Cu (mL/100g weld deposit)
Lincolnweld® LAC-690(2)
0.36 2.59 0.44 0.04 3.6

See test results disclaimer (2)Limits are for weld metal deposited with a particular flux (Lincolnweld® 888™ flux).
(1)

www.lincolnelectric.com | E-4 2
NON-COPPER COATED SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® EMERGENCE® 61
Mild Steel Solid Electrode • AWS EM12K

KEY FEATURES CONFORMANCES

• Low carbon, medium manganese, low silicon electrode AWS A5.23: EM12K
• Coated with proprietary surface lubricant which is designed
to eliminate one source of wire contamination in pipe mill
welding applications RECOMMENDED FLUXES:
• Improved contact tip life when compared to non-copper 995N, 998N, 761, 761-PIPE
coated wire alternatives
• Exact wire composition to Lincolnweld® L-61® copper coated wires
makes requalification for welding procedures controlled
by classification seamless

DIAMETERS / PACKAGING
Diameter 1000 lb (453 kg)
in (mm) Drum Package

1/8 (3.2) ED035980

5/32 (4.0) ED035981

WIRE COMPOSITION - As Required per AWS A5.23

%C %Mn %Si %S %P %Cu

Lincolnweld® Emergence® 61 0.05-0.15 0.80-1.25 0.10-0.35 0.03 0.03 0.35

E-43 | www.lincolnelectric.com
NON-COPPER COATED SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® EMERGENCE® 73
Mild Steel Solid Electrode • AWS EG

KEY FEATURES CONFORMANCES

• Low carbon, high manganese, medium silicon electrode AWS A5.23: EG
• Coated with proprietary surface lubricant which is designed
to eliminate one source of wire contamination in pipe mill
welding applications RECOMMENDED FLUXES:
• Improved contact tip life when compared to non-copper 995N, 998N, 761, 761-PIPE
coated wire alternatives
• Exact wire composition to Lincolnweld® LS-3 copper coated
wires makes requalification for welding procedures controlled
by classification seamless

DIAMETERS / PACKAGING
Diameter 1000 lb (453 kg)
in (mm) Drum Package

1/8 (3.2) ED036348

5/32 (4.0) ED036349

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %S %P %Cu

Lincolnweld® Emergence® 73 0.15 1.59 0.20 0.006 0.007 0.012

(1)
No AWS limits. Values are typical.

www.lincolnelectric.com | E-4 4
NON-COPPER COATED SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® EMERGENCE® 70
Low Alloy Solid Electrode • AWS EA1

KEY FEATURES CONFORMANCES

• Low carbon, medium manganese, low silicon, 1/2% AWS A5.23: EA1
molybdenum electrode
• Coated with proprietary surface lubricant which is designed
to eliminate one source of wire contamination in pipe mill RECOMMENDED FLUXES:
welding applications 995N, 998N, 761, 761-PIPE
• Improved contact tip life when compared to non-copper
coated wire alternatives
• Exact wire composition to Lincolnweld® L-70 copper coated
wires makes requalification for welding procedures controlled
by classification seamless

DIAMETERS / PACKAGING
Diameter 1000 lb (453 kg)
in (mm) Drum Package

1/8 (3.2) ED035982

5/32 (4.0) ED035983

WIRE COMPOSITION - As Required per AWS A5.23

%C %Mn %Si %Mo %S %P %Cu

Lincolnweld® Emergence® 70 0.05-0.15 0.65-1.00 0.30 0.45-0.65 0.025 0.025 0.35

E-45 | www.lincolnelectric.com
NON-COPPER COATED SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® EMERGENCE® 81
Low Alloy Solid Electrode • AWS EA2TiB

KEY FEATURES CONFORMANCES

• Low carbon, medium manganese, low silicon, ½% molybdenum AWS A5.23: EA2TiB
electrode containing small additions of titanium and boron
for improved fracture toughness
• Coated with proprietary surface lubricant which is designed RECOMMENDED FLUXES:
to eliminate one source of wire contamination in pipe mill 995N, 998N, 761, 761-PIPE
welding applications
• Improved contact tip life when compared to non-copper coated wire
alternatives
• Exact wire composition to Lincolnweld LA-81 copper coated wires
makes requalification for welding procedures controlled
by classification seamless

DIAMETERS / PACKAGING
Diameter 1000 lb (453 kg)
in (mm) Drum Package

1/8 (3.2) ED036506

5/32 (4.0) ED036507

WIRE COMPOSITION - As Required per AWS A5.23

%C %Mn %Si %Mo %S %P %Cu %Ti %B
Lincolnweld®
0.05 – 0.17 0.95 – 1.35 0.35 max 0.45 – 0.65 0.025 max 0.025 max 0.35 max 0.05 – 0.30 0.005 – 0.030
Emergence® 81

www.lincolnelectric.com | E-46
NON-COPPER COATED SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® EMERGENCE® 90
Low Alloy Solid Electrode • AWS EA3K

KEY FEATURES CONFORMANCES

• Low carbon, high manganese, 1/2% molybdenum electrode AWS A5.23: EA3K
• Coated with proprietary surface lubricant which is designed
to eliminate one source of wire contamination in pipe mill
welding applications RECOMMENDED FLUXES:
• Improved contact tip life when compared to non-copper 995N, 998N, 761, 761-PIPE
coated wire alternatives
• Exact wire composition to Lincolnweld® LA-90 copper coated
wires makes requalification for welding procedures controlled
by classification seamless

DIAMETERS / PACKAGING
Diameter 1000 lb (453 kg)
in (mm) Drum Package

1/8 (3.2) ED036374

5/32 (4.0) ED036375

WIRE COMPOSITION - As Required per AWS A5.23

%C %Mn %Si %Mo %S %P %Cu

Lincolnweld® Emergence® 90 0.05-0.15 1.60-2.10 0.50-0.80 0.40-0.60 0.025 0.025 0.35

E-47 | www.lincolnelectric.com
 CONSUMABLES

STAINLESS
STICK (SMAW) ELECTRODE

EXCALIBUR® 308/308L-15
Stainless • AWS E308-15, E308L-15

KEY FEATURES CONFORMANCES

• Versatile electrode designed to weld several types of AWS A5.4: E308-15, E308L-15
austenitic steels
ASME SFA-5.4: E308-15, E308L-15
• Designed with low carbon levels to help eliminate carbide
ABS: E308-15, E308L-15
precipitation in high temperature service
• Excellent for all welding positions, including vertical
down on pipe
TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
number (FN) by ferrite scope available online • 304 and 304L stainless steels
• Common austenitic stainless steels referred
WELDING POSITIONS to as “18-8” steels

All

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton
3/32 (2.4) 12 (300) ED033087
1/8 (3.2) 12 (300) ED033088

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E308-15 Not Specified 550 (80) min 35 min Not Specified
AWS E308L-15 Not Specified 520 (75) min 35 min Not Specified

Typical Results(3)­­ - As-Welded 455 (66) 625 (91) 44 8 -10

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS E308L-15 0.04 max 18.0-21.0 9.0-11.0 0.75 max 0.5-2.5
Typical Results(3)­ ≤0.03 ≤19.9 9.9-10.2 0.05-0.09 0.7-0.8
%Si %P %S %Cu

Requirements - AWS E308L-15 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results(3)­ 0.69-0.73 ≤0.02 ≤0.01 ≤0.08

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm)

DC+ 60-70 90-100

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E308-15 is 0.08% max. carbon.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-1 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 308L-16
Stainless • AWS E308L-16

KEY FEATURES CONFORMANCES

• Flux coating provides smooth arc transfer in all welding AWS A5.4: E308L-16
positions, except vertical down
ASME SFA-5.4: E308L-16
• Versatile electrode designed to weld several types of
CWB/CSA: E308L-16
austenitic stainless steels
WBS: E308L-16
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
number (FN) by ferrite scope available online

TYPICAL APPLICATIONS
WELDING POSITIONS • Type 302, 304 and 304L stainless steels
All, except vertical down
• A743 and A744 Type CF-8 cast material

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (300) ED033079

1/8 (3.2) 14 (350) ED033080
5/32 (4.0) 14 (350) ED033081
3/16 (4.8) 14 (350) ED033082

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements - AWS E308L-16 Not Specified 520 (75) min 35 min Not Specified
Typical Results - As-Welded
(3)­
370-420 (54-61) 540-595 (78-86) 50-55 8-9

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C %Cr %Ni %Mo %Mn

Requirements - AWS E308L-16 0.04 max 18.0-21.0 9.0-11.0 0.75 max. 0.5-2.5
Typical Results(3)­ 0.02-0.03 19.5-19.8 9.7-10.3 0.04-0.13 0.6-0.9
%Si %P %S %Cu

Requirements - AWS E308L-16 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results (3)­
0.29-0.36 ≤0.03 ≤0.02 ≤0.10
TYPICAL OPERATING PROCEDURES
Current (Amps)
Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-70 60-100 90-140 120-185

AC 40-70 60-100 90-140 120-185
Typical all weld metal. Measured with 0.2% offset. See test results disclaimer
(1) (2) (3)
Preferred polarity is listed first.
(4)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-2
STICK (SMAW) ELECTRODE

EXCALIBUR® 308/308H-16
Stainless • AWS E308-16, E308H-16

KEY FEATURES CONFORMANCES

• Flux coating provides smooth transfer for all position AWS A5.4: E308-16, E308H-16
except vertical down
ASME SFA-5.4: E308-16, E308H-16
• Higher carbon content improves strength in higher
CWB/CSA: E308-16, E308H-16
temperature applications
• Q2 Lot® - Certificate showing actual deposit composition
and ferrite number (FN) by ferrite scope available online
TYPICAL APPLICATIONS
WELDING POSITIONS • 304 and 304H stainless steels

All, except vertical down • ASTM A743 or A744 Types CF-8 and CF-10
• Common austenitic stainless steels referred
to as “18-8” steels

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton
3/32 (2.4) 12 (300) ED033083
1/8 (3.2) 14 (350) ED033084
5/32 (4.0) 14 (350) ED033085
3/16 (4.8) 14 (350) ED033086

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements
AWS E308-16 Not Specified 550 (80) min 35 min Not Specified
AWS E308H-16 Not Specified 550 (80) min 35 min Not Specified
TTypical Results(3)­­ - As-Welded 435-545 (63-79) 595-640 (86-93) 41-48 4-6

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn
Requirements - AWS E308H-16 0.04 - 0.08(4) 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5
Typical Results(3)­ 0.05 - 0.06 19.7 - 20.3 9.9 - 10.1 0.03 - 0.07 0.7 - 0.8
%Si %P %S %Cu
Requirements - AWS E308H-16 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results(3)­ 0.30 - 0.40 ≤0.03 ≤0.02 ≤0.17

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40 - 70 60 - 100 90 - 140 120 - 185

AC 40 - 70 60 - 100 90 - 140 120 - 185
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E308-16 is 0.08% max carbon. (5)Preferred polarity is listed first.
(1

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-3 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 308/308L-17
Stainless • AWS E308-17, E308L-17

KEY FEATURES CONFORMANCES

• Flux coating provides smooth arc transfer in all positions except verti- AWS A5.4: E308-17, E308L-17
cal down on sizes 5/32” and smaller
ASME SFA-5.4: E308-17, E308L-17
• Versatile electrode designed to weld several types of
CWB/CSA: E308-17, E308L-17
austenitic stainless steels
ABS: E308-17, E308L-17
• Designed with low carbon levels to help eliminate carbide
precipitation in high temperature service
• Q2 Lot® - Certificate showing actual deposit composition and ferrite TYPICAL APPLICATIONS
number (FN) by ferrite scope available online
• 304 and 304L stainless steels
WELDING POSITIONS
• Common austenitic stainless steels referred to as
• 3/16 in (4.8 mm) diameter Flat and Horizontal only “18-8” steels
• Diameters up to and including 5/32 in (4.0mm) are designed for all • ASTM A743 or A744 Types CF-8 and CF-6
position welding except vertical down

DIAMETERS / PACKAGING
Diameter Length 1 lb (0.5 kg) Plastic Tube 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 6 lb (2.7 kg) Master Carton 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton
3/32 (2.4) 12 (300) ED033089
1/8 (3.2) 14 (350) ED033093 ED033090
5/32 (4.0) 14 (350) ED033091
3/16 (4.8) 14 (350) ED033092

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements
AWS E308-17 Not Specified 550 (80) min 35 min Not Specified
AWS E308L-17 Not Specified 520 (75) min 35 min Not Specified
Typical Results(3)­­ - As-Welded 425 - 470 (62 - 68) 585 - 635 (85 - 92) 42 - 50 6 - 11

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn
Requirements - AWS E308L-17 0.04 max 18.0 - 21.0 9.0 - 11.0 0.75 max. 0.5 - 2.5
Typical Results(3)­ ≤0.03 20.0 - 20.5 9.7 - 9.9 ≤0.20 0.6 - 0.7
%Si %P %S %Cu
Requirements - AWS E308L-17 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results(3)­ 0.56 - 0.77 ≤0.03 ≤0.02 ≤0.22

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40 - 80 75 - 110 95 - 150 130 - 200

AC 40 - 80 75 - 110 95 - 150 130 - 200

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E308-17 is 0.08% max. carbon. (5)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-4
STICK (SMAW) ELECTRODE

EXCALIBUR® 309/309L-15
Stainless • AWS E309-15, E309L-15

KEY FEATURES CONFORMANCES

• Fast freezing coating is great for vertical down welding AWS A5.4: E309-15, E309L-15
• Designed with low carbon levels to help eliminate ASME SFA-5.4 ABS: E309-15, E309L-15
carbide precipitation ABS: E309-15, E309L-15
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
number (FN) by ferrite scope available online TYPICAL APPLICATIONS

WELDING POSITIONS • Dissimilar joints between stainless steels

All

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton

3/32 (2.4) 12 (300) ED033098

1/8 (3.2) 12 (300) ED033099

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E309-15 Not Specified 550 (80) min 30 min Not Specified
AWS E309L-15 Not Specified 520 (75) min 30 min Not Specified
Typical Results(3)­­ - As-Welded 490 (71) 640 (93) 38 6-8

DEPOSIT COMPOSITION(1) - As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS E309L-15 0.04 max 22.0-25.0 12.0-14.0 0.75 max. 0.5-2.5
Typical Results(3)­ ≤0.03 23.6-23.9 13.6-13.8 0.03-0.05 0.7-1.0
%Si %P %S %Cu

Requirements - AWS E309L-15 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results (3)­
0.74-0.82 ≤0.02 ≤0.01 ≤0.06

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm)

DC+ 60-70 90-100

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E309-15 is 0.15% max. carbon. (5)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-5 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 309/309L-16
Stainless • AWS E309-16, E309L-16

KEY FEATURES CONFORMANCES

• Flux coating provides smooth arc transfer in AWS A5.5: E309-16, E309L-16
all welding positions, except vertical down
ASME SFA-5.4: E309-16, E309L-16
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
CWB/CSA: E309-16, E309L-16
number (FN) by ferrite scope available online
ABS: E309-16, E309L-16

WELDING POSITIONS TYPICAL APPLICATIONS

All, except vertical down • Designed for joining stainless steel to mind or low alloy steel
• Industrial & General Fabrication

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (300) ED033097

1/8 (3.2) 14 (350) ED033094
5/32 (4.0) 14 (350) ED033095
3/16 (4.8) 14 (350) ED033096

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements
AWS E309-16 Not Specified 550 (80) min 30 min Not Specified
AWS E309L-16 Not Specified 520 (75) min 30 min Not Specified
Typical Results(3)­ - As-Welded 455-470 (66-68) 580-585 (84-85) 38-47 10-18

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn
Requirements - AWS E309L-16 0.04 max 22.0-25.0 12.0-14.0 0.75 max 0.5-2.5
Typical Results(3)­ 0.02-0.04 23.9-24.5 12.6-13.2 0.05-0.09 1.0-1.5
%Si %P %S %Cu
Requirements - AWS E309L-16 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results(3)­ 0.33-0.38 ≤0.03 ≤0.02 ≤0.09

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)
DC+ 40-70 60-100 90-140 120-185
AC 40-70 60-100 90-140 120-185

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E309-16 is 0.15% max. carbon. (5)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-6
STICK (SMAW) ELECTRODE

EXCALIBUR® 309/309L-17
Stainless • AWS E309-17, E309L-17

KEY FEATURES CONFORMANCES

• Flux coating provides for smooth arc transfer in the flat and horizon- AWS A5.5: E309-17 E309L-17
tal positions ASME SFA-5.4: E309-17 E309L-17
• Designed with low carbon levels to help eliminate CWB/CSA: E309-17 E309L-17
carbide precipitation
ABS: E309-17 E309L-17
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
number (FN) by ferrite scope available online
TYPICAL APPLICATIONS
WELDING POSITIONS • Designed for joining stainless steel to mild or low alloy steel
• 5/32 in (4.0 mm) and smaller diameter all except • Industrial & General Fabrication
Vertical Down
• 3/16 in (4.8 mm) diameter Flat and Horizontal only

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (300) ED033100

1/8 (3.2) 14 (350) ED033101
5/32 (4.0) 14 (350) ED033102
3/16 (4.8) 14 (350) ED033103

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E309-17 Not Specified 550 (80) min 30 min Not Specified
AWS E309L-17 Not Specified 520 (75) min 30 min Not Specified

Typical Results(3)­ - As-Welded 455-490 (66-71) 585-620 (85-90) 37-45 7-11

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS E309L-17 0.04 max 22.0-25.0 12.0-14.0 0.75 max. 0.5-2.5
Typical Results(3)­ 0.02-0.04 23.5-24.0 13.0-13.5 0.05-0.09 0.7-0.9
%Si %P %S %Cu

Requirements - AWS E309L-17 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results (3)­
0.72-0.77 ≤0.03 ≤0.01 ≤0.17

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E309-17 is 0.15% max. carbon. (5)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-7 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 310-16
Stainless • AWS E310-16

KEY FEATURES CONFORMANCES

• Used for high operating temperature stainless applications AWS A5.4: E310-16
• Multiple purpose austenitic, heat resistant stainless ASME SFA-A5.4: E310-16
• Minimal heat input required during welding

TYPICAL APPLICATIONS
• Heat Shields
• Furnace Parts
WELDING POSITIONS
• Ducting
All, except vertical down
• Welding 310/310s materials

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED034993

1/8 (3.2) 14 (355) ED034994
5/32 (4.0) 14 (355) ED034995

DEPOSIT COMPOSITION(1) - As Required per AWS A5.4

%C(3) %Cr %Ni %Mo %Mn

Requirements
AWS E310-16 0.08 - 0.20 25.0 - 28.0 20.0 - 22.5 0.75 max 1.0 - 2.5

Typical Results(2)­ 0.11 25.5 21.0 0.1 2.0

%Si %P %S %Cu FN

Requirements
AWS E310-16 0.75 max 0.03 max 0.03 max 0.75 max Not Required

Typical Results(2)­ 0.58 0.02 0.01 0.02 –

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer (3)AWS Requirement for E310-16 is 0.20% max carbon. (4)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-8
 STICK (SMAW) ELECTRODE

EXCALIBUR® 312-16
Stainless • AWS E312-16

KEY FEATURES CONFORMANCES

• Can be used for joining hard to weld materials and AWS A5.4: E312-16
dissimilar metals
ASME SFA-A5.4: E312-16
• Applications should be limited to 800°F (420°C)
• The weld deposits exhibit high tensile strength
and offer some resistance to abrasion
TYPICAL APPLICATIONS
• Weld deposits work-hardens and allows for good
wear resistance • Tool Steels
• Hard to Weld Steels
• Cast and Wrought Alloys
WELDING POSITIONS
• Dissimilar Metals
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 30 lb (13.6 kg) Master Carton

1/8 (3.2) 14 (355) ED034996

5/32 (4.0) 14 (355) ED034997
3/16 (4.8) 14 (355) ED034998

DEPOSIT COMPOSITION(1) - As Required per AWS A5.4

%C %Cr %Ni %Mo %Mn

Requirements
AWS E312-16 0.15 max 28.0 - 32.0 8.0 - 10.5 0.75 max 0.5 - 2.5

Typical Results(2)­ 0.12 29.4 9.4 0.15 1.4

%Si %P %S %Cu FN

Requirements
AWS E312-16 1.00 max 0.04 max 0.03 max 0.75 max Not Required

Typical Results(2)­ 0.57 0.02 0.01 0.06 30 - 60

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200
Typical all weld metal.
(1)
See test results disclaimer
(2)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-9 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 316/316L-15
Stainless • AWS E316-15, E316L-15

KEY FEATURES CONFORMANCES

• Flux coating is fast freezing for vertical down welding AWS A5.4: E316-15, E316L-15
• Molybdenum grade for increased corrosion resistance ASME SFA-5.4: E316-15, E316L-15
• Designed with low carbon levels to help eliminate CWB/CSA: E316-15, E316L-15
carbide precipitation ABS: E316-15, E316L-15
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
number (FN) by ferrite scope available online TYPICAL APPLICATIONS

WELDING POSITIONS • Molybdenum bearing austenitic stainless steels

• Welding type 316 and 316L stainless steels
All
• Vertical and overhead welding applications

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton

3/32 (2.4) 12 (300) ED033108

1/8 (3.2) 12 (300) ED033109

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements
AWS E316-15 Not Specified 520 (75) min 30 min Not Specified
AWS E316L-15 Not Specified 490 (70) min 30 min Not Specified

Typical Results(3)­ - As-Welded 470 (68) 620 (90) 38 4 - 12

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS E316L-15 0.04 max 17.0-20.0 11.0-14.0 2.0-3.0 0.05-2.5

Typical Results(3)­ ≤0.02 18.6-19.3 12.0-12.4 2.2-2.6 ≤0.7
%Si %P %S %Cu

Requirements - AWS E316L-15 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results (3)­
0.72-0.74 ≤0.02 ≤0.01 ≤0.24

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3/32 in (2.4 mm) 1/8 in (3.2 mm)

DC+ 60-70 90-100

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E316-15 is 0.08% max. carbon.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-10
STICK (SMAW) ELECTRODE

EXCALIBUR® 316/316L-16
Stainless • AWS E316-16, E316L-16

KEY FEATURES CONFORMANCES

• Flux coating provides smooth arc transfer in all welding AWS A5.4: E316-16, E316L-16
positions, except vertical down CWB/CSA: E316-16, E316L-16
• Molybdenum grade for increased corrosion resistance ABS: E316-16, E316L-16
• Designed with low carbon levels to help eliminate
carbide precipitation
TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
number (FN) by ferrite scope available online • Molybdenum bearing austenitic stainless steels
• Type 316 and 316L stainless steel
WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (300) ED033104

1/8 (3.2) 14 (350) ED033105
5/32 (4.0) 14 (350) ED033106
3/16 (4.8) 14 (350) ED033107

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E316-16 Not Specified 520 (75) min 30 min Not Specified
AWS E316L-16 Not Specified 490 (70) min 30 min Not Specified
Typical Results(3)­ - As-Welded 425-450 (62-65) 560-585 (81-85) 40-54 7-14

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS E316L-16 0.04 max 17.0-20.0 11.0-14.0 2.0-3.0 0.05-2.5

Typical Results(3)­ 0.03-0.04 18.7-19.2 11.4-12.1 2.2-2.4 0.7-0.9
%Si %P %S %Cu

Requirements - AWS E316L-16 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results(3)­ 0.29-0.39 ≤0.02 ≤0.02 ≤0.26

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in(4.8 mm)

DC+ 40-70 60-100 90-140 120-185

AC 40-70 60-100 90-140 120-185
Typical all weld metal. Measured with 0.2% offset. See test results disclaimer AWS Requirement for E316-16 is 0.08% max. carbon. Preferred polarity is listed first.
(1) (2) (3) (4) (5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-11 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 316/316L-17
Stainless • AWS E316-17, E316L-17

KEY FEATURES CONFORMANCES

• Substantial ferrite content for crack resistance AWS A5: E316-17, E316L-17
• Molybdenum grade for increased corrosion resistance CWB/CSA: E316-17, E316L-17
• Designed with low carbon levels to help eliminate carbide ABS: E316-17, E316L-17
• Q2 Lot® - Certificate showing actual deposit composition and ferrite
number (FN) by ferrite scope available online
TYPICAL APPLICATIONS
• 316 and 316L stainless steel
WELDING POSITIONS
• ASTM A240 Type 316 and 316L stainless steel
• All, except vertical down 5/32 in and smaller diameter
• ASTM A743 or A744 Types CF-8M and CF-3M
• 3/16 in diameter on Flat and Horizontal only
• For joining extra low carbon molybdenum bearing
austenitic stainless steels

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (300) ED033110

1/8 (3.2) 14 (350) ED033111
5/32 (4.0) 14 (350) ED033112
3/16 (4.8) 14 (350) ED033113

MECHANICAL PROPERTIES (1) – As Required per AWS A5.4

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements
AWS E316-17 Not Specified 520 (75) min. 30 min. Not Specified
AWS E316L-17 Not Specified 490 (70) min. 30 min. Not Specified
Typical Results(3)­ - As-Welded 469 (68) 590 (85) 45 7-14

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C(4) %Cr %Ni %Mo %Mn
Requirements - AWS E316L-17 0.04 max 17.0-20.0 11.0-14.0 2.0-3.0 0.5-2.5
Typical Results(3)­ ≤0.03 19.1-19.7 11.6-12.7 2.1-2.4 0.8-1.0
%Si %P %S %Cu
Requirements - AWS E316L-17 1.00 max 0.04 max 0.03 max 0.75 max
Typical Results (3)­
0.61-0.72 ≤0.02 ≤0.01 ≤0.26

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for E316-17 is 0.08% max. carbon. (5)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-1 2
STICK (SMAW) ELECTRODE

EXCALIBUR® 317L
Stainless • AWS E317L-16

KEY FEATURES CONFORMANCES

• Higher molybdenum content than 316L AWS A5.4: E317L/ 317L-16
• Electrodes are used for welding alloys with similar ASME SFA-A5.4: E317L/ 317L-16
compositions used in highly corrosive environments
• Q2 Lot® - certificates showing actual deposit TYPICAL APPLICATIONS
composition available online
• FGP
• Chemical Processing Plants
• Condensors
• Petrochemical

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Tube 10 lb (4.5 kg) Tube
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can
3/32 (2.4) 12 (305) EL317L16093632
1/8 (3.2) 14 (355) EL317L16125634
5/32 (4.0) 14 (355) EL317L16156634

Deposit COMPOSITION(1) - As Required per AWS A5.11

%C %Cr %Ni %Mo %Mn
Requirements
AWS E317L-16 0.04 max 18.0 - 21.0 12.0 - 14.0 3.0 - 4.0 0.5 - 2.5
Typical Results(2)
Tech-Rod® 317L 0.02 19.7 13.1 3.6 1.4
%Si %P %S %Cu FN
Requirements
AWS E317L-16 1.00 max 0.04 max 0.03 max 0.75 max Not Required
Typical Results(2)
Tech-Rod® 317L 0.48 0.02 0.01 0.15 4-9

TYPICAL OPERATING PROCEDURES

Diameter Length Amperage
in (mm) in (mm) Flat Vertical & Overhead
3/32 (2.4) 12 (305) 70-85 65-75
1/8 (3.2) 14 (355) 85-110 80-90
5/32 (4.0) 14 (355) 110-140 100-120

(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

F-13 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 320LR-16
Stainless • AWS E320LR-16

KEY FEATURES CONFORMANCES

• Good corrosion resistance in acidic environments AWS A5.4: E320LR-16
• Low heat input welding procedures should be used to ASME SFA-A5.4: E320LR-16
prevent solidification cracking

WELDING POSITIONS TYPICAL APPLICATIONS

All, except vertical down • Process Piping
• Heat Exchangers
• Welding Alloy 20 and similar materials
• Chemical Processing Plants

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED034999

1/8 (3.2) 14 (355) ED035000
5/32 (4.0) 14 (355) ED035001
3/16 (4.8) 14 (355) ED035002

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Nb+Ta %Mn

Requirements
AWS E320LR-16 0.03 max 19.0 - 21.0 32.0 - 36.0 2.0 - 3.0 0.4 max 1.50 - 2.50
Typical Results (2)­
0.02 19.9 33.8 2.3 0.1 1.70
%Si %P %S %Cu FN

Requirements
AWS E320LR-16 0.30 max 0.020 max 0.015 max 3.0 - 4.0 Not Required
Typical Results (2)­
0.16 0.016 0.006 3.2 –

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer (3)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-14
STICK (SMAW) ELECTRODE

EXCALIBUR® 330-16
Stainless • AWS E330-16

KEY FEATURES CONFORMANCES

• Offers good heat and scale resistance to 1800°F (980°C) AWS A5.4: E330-16
• Low heat input welding procedures should be used to ASME SFA-A5.4: E330-16
prevent solidification cracking
• High sulfur environments adversely affect the high
temperature performance TYPICAL APPLICATIONS
• Heat Treatment
WELDING POSITIONS • Furnace Components
All, except vertical down • Welding 330 stainless and similar materials
• High Temperature Environments

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED035003

1/8 (3.2) 14 (355) ED035004
5/32 (4.0) 14 (355) ED035005

DEPOSIT COMPOSITION(1)
%C(3) %Cr %Ni %Mo %Mn

Requirements
AWS E330-16 0.18 - 0.25 14.0 - 17.0 33.0 - 37.0 0.75 max 1.0 - 2.5
Typical Results (2)­
0.21 15.5 34.3 0.13 1.7

%Si %P %S %Cu FN

Requirements
AWS E330-16 1.00 max 0.04 max 0.03 max 0.75 max Not Required
Typical Results (2)­
0.49 0.02 0.003 0.06 –

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer (3)AWS Requirement for E316-17 is 0.08% max. carbon. (4)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-15 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 347-16
Stainless • AWS E347-16

KEY FEATURES CONFORMANCES

• Niobium stabilized stainless steel electrodes AWS A5.4: E347-16
• The addition of niobium reduces intergranular corrosion ASME SFA-A5.4: E347-16
in severe operating conditions
• High tensile and yield strength results, as well as
superior resistance to Sulfide Corrosion Cracking (SCC)
TYPICAL APPLICATIONS
and pitting corrosion
• Process Piping
• Q2 Lot® - Certificate showing actual deposit composition
and ferrite number (FN) by ferrite scope available online • Power Generation Equipment
• Welding 321 and 347 Stainless Steels
WELDING POSITIONS • Powergen
All, except vertical down • Refinery Applications

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED035006

1/8 (3.2) 14 (355) ED035007
5/32 (4.0) 14 (355) ED035008
3/16 (4.8) 14 (355) ED035009

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Nb+Ta %Mn

Requirements
AWS E347-16 0.08 max 18.0 - 21.0 9.0 - 11.0 0.75 max 8 x C to 1.00 max 0.5 - 2.5
Typical Results (2)­
0.03 19.5 10.1 0.19 0.36 1.5

%Si %P %S %Cu FN

Requirements
AWS E347-16 1.00 max 0.04 max 0.03 max 0.75 max Not Required

Typical Results (2)­

0.54 0.02 0.01 0.16 2-8

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer (3)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-16
STICK (SMAW) ELECTRODE

EXCALIBUR® 385-16
Stainless • AWS E385-16

KEY FEATURES CONFORMANCES

• The weld metal is fully austenitic AWS A5.4: E385-16
• Minimal heat input welding procedures should be used ASME SFA A5.4: E385-16
to avoid solidification cracking

WELDING POSITIONS TYPICAL APPLICATIONS

All, except vertical down • Welding 904L Stainless Steels
• Papermill Equipment
• Chemical process equipment
• Used in fabrication of equipment and vessels for handling
and storage of sulfuric acid and phosphoric acid

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.63kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.89kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED036502

1/8 (3.2) 14 (355) ED035010
5/32 (4.0) 14 (355) ED035011

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Mn

Requirements
AWS E385-16 0.03 max 19.5 - 21.5 24.0 - 26.0 4.2 - 5.2 1.0 - 2.5

Typical Results (2)­

0.02 20.4 24.9 4.8 1.4
%Si %P %S %Cu FN

Requirements
AWS E385-16 0.90 max 0.03 max 0.02 max 1.2 - 2.0 Not Required

Typical Results (2)­

0.34 0.01 0.01 1.6 –

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer

(1)
Preferred polarity is listed first.
(3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-17 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 410-16
Stainless • AWS E410-16

KEY FEATURES CONFORMANCES

• Preheat and interpass temperatures greater than 400°F (200°C) are AWS A5.4: E410-16
recommended during welding
ASME SFA-A5.4: E410-16
• Great for overlay on carbon and low alloy steels

WELDING POSITIONS TYPICAL APPLICATIONS

All, except vertical down • Surfacing Steel Mill Rolls
• Furnace and Burner Parts
• Turbine Parts
• Welding 410 and 410s Stainless Steels

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Tube
in (mm) in (mm) 30 lb (13.6 kg) Master Carton

1/8 (3.2) 14 (355) ED035012

5/32 (4.0) 14 (355) ED035013
3/16 (4.8) 14 (355) ED035014

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Mn

Requirements
AWS E410-16 0.12 max 11.0 - 13.5 0.7 max 0.75 max 1.0 max

Typical Results(2)­ 0.08 12.2 0.2 0.01 0.7

%Si %P %S %Cu

Requirements
AWS E410-16 0.90 max 0.04 max 0.03 max 0.75 max

Typical Results(2)­ 0.40 0.02 0.01 0.06

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer. (3)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-18
STICK (SMAW) ELECTRODE

EXCALIBUR® 410NIMO-16
Stainless • AWS E410NiMo-16

KEY FEATURES CONFORMANCES

• This electrode can be used to overlay mild and low AWS A5.4: E410NiMo-16
alloy steels
ASME SFA-A5.4: E410NiMo-16
• Preheat and inter-pass temperatures greater than
300°F (150°C) are recommended during welding
• Post-weld heat treatment should not exceed 1150°F (620°C) as higher
temperatures may result in hardening TYPICAL APPLICATIONS
• Turbines • Offshore
WELDING POSITIONS • Valve Bodies • Power Generation
• High Pressure Piping • Welding CA6NM
All, except vertical down Stainless Steel

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 30 lb (13.6 kg) Master Carton

1/8 (3.2) 14 (355) ED035015

5/32 (4.0) 14 (355) ED035016
3/16 (4.8) 14 (355) ED035018

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Mn

Requirements
AWS E410NiMo-16 0.06 max 11.0 - 12.5 4.0 - 5.0 0.40 - 0.70 1.0 max

Typical Results (2)­

0.02 11.7 4.6 0.58 0.5

%Si %P %S %Cu FN

Requirements
AWS E410NiMo-16 0.90 max 0.04 max 0.03 max 0.75 max Not Required

Typical Results(2)­ 0.37 0.02 0.01 0.07 –

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer.

(1)
Preferred polarity is listed first.
(3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-19 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 630-16
Stainless • AWS E630-16

KEY FEATURES CONFORMANCES

• A precipitation hardening stainless steel covered electrode AWS A5.4: E630-16
used for welding materials such as 17-4 and 17-7
ASME SFA-A5.4: E630-16
• Can be used in the as welded condition or may be heat treated to
obtain higher strength
TYPICAL APPLICATIONS
• Mechanical properties of the alloy are greatly influenced
by the heat treatment • Hydraulic Equipment
• Impellers
WELDING POSITIONS • Pump Shafts
All, except vertical down • Welding 17-4 and 17-7 Stainless Steels

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED035019

1/8 (3.2) 14 (355) ED035020
5/32 (4.0) 14 (355) ED035021
3/16 (4.8) 14 (355) ED035022

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Nb+Ta

Requirements
AWS E630-16 0.05 max 16.00 - 16.75 4.5 - 5.0 0.75 max 0.15 - 0.30

Typical Results(2)­ 0.03 16.30 4.8 0.11 0.16

%Mn %Si %P %S %Cu

Requirements
AWS E630-16 0.25 - 0.75 0.75 max 0.04 max 0.03 max 3.25 - 4.00

Typical Results(2)­ 0.62 0.36 0.02 0.01 3.43

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer. (3)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-20
STICK (SMAW) ELECTRODE

EXCALIBUR® 2209-16
Stainless • AWS E2209-16

KEY FEATURES CONFORMANCES

• Designed for welding 22% Cr Duplex Stainless Steels AWS A5.4: E2209-16
• The welds offer excellent resistance to stress corrosion, cracking and ASME SFA-A5.4: E2209-16
pitting
• High strength welds and good corrosion resistance in a TYPICAL APPLICATIONS
range of environments
• Offshore
WELDING POSITIONS • Oil and Gas

All, except vertical down • Chemical

• Petrochemical
• Welding 2205 Stainless Steels

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED034985

1/8 (3.2) 14 (355) ED034986
5/32 (4.0) 14 (355) ED034987
3/16 (4.8) 14 (355) ED034988

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Mn %Si

Requirements
AWS E2209-16 0.04 max 21.5 - 23.5 8.5 - 10.5 2.5 - 3.5 0.5 - 2.0 1.0 max

Typical Results (2)­

0.02 22.3 9.5 3.2 1.1 0.5

%P %S %N %Cu FN

Requirements
AWS E2209-16 0.04 max 0.03 max 0.08 - 0.20 0.75 max Not Required

Typical Results(2)­ 0.02 0.01 0.16 0.06 30 - 60

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200
Typical all weld metal. See test results disclaimer. Preferred polarity is listed first.
(1) (2) (3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-21 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

EXCALIBUR® 2594-16
Stainless • AWS E2594-16

KEY FEATURES CONFORMANCES

• A super-duplex grade electrode that provides matching AWS A5.4: E2594-16
chemistry and mechanical property characteristics to wrought
ASME SFA-A5.4: E2594-16
super-duplex alloys such as 2507 and Zeron 100, as well as to
super-duplex casting alloys (ATSM A890)
• High tensile and yield strength results, as well as superior
resistance to Sulfide Corrosion Cracking (SCC) and pitting TYPICAL APPLICATIONS
corrosion • Process Pipework
• Great corrosion resistance in a range of environments • Pumps and Valves
• Pressure Vessels
WELDING POSITIONS • Welding 2507 and Zeron 100X Duplex Stainless Steels
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (305) ED034989

1/8 (3.2) 14 (355) ED034990
5/32 (4.0) 14 (355) ED034991
3/16 (4.8) 14 (355) ED034992

DEPOSIT COMPOSITION(1)
%C %Cr %Ni %Mo %Mn %Si
Requirements
AWS E2594-16 0.04 max 24.0 - 27.0 8.0 - 10.5 3.5 - 4.5 0.5 - 2.0 1.00 max
Typical Results(2)­ 0.02 25.4 9.2 4.2 0.8 0.58

%P %S %N %Cu FN

Requirements
AWS E2594-16 0.04 max 0.03 max 0.20 - 0.30 0.75 max Not Required
Typical Results(2)­ 0.01 0.01 0.22 0.07 30 - 60

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(3) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-80 75-110 95-150 130-200

AC 40-80 75-110 95-150 130-200

Typical all weld metal. (2)See test results disclaimer. (3)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-2 2
STICK (SMAW) ELECTRODE

E16.8.2-15
Stainless • AWS E16-8-2-15

KEY FEATURES CONFORMANCES

• Basic pipe welding electrode for 3XXH stainless steel AWS A5.4 E16-8-2-15
• Suited to the most demanding vertical and overhead ISO 3581-A (E16 8 2 B)
welding applications, including fixed pipework in the
ASME 5G/6G positions

WELDING POSITIONS TYPICAL APPLICATIONS

All • Transfer lines • Gas
• Furnace parts • Steam turbine plants
• Thick wall steam piping • Power Generation industries
• 308H, 316H Materials

DIAMETERS / PACKAGING
Diameter 3.5kg (7.7lb) 4.1kg (9.0lb) 4.2kg (9.3lb)
mm (in) Easy Open Can Easy Open Can Easy Open Can
2.5 (3/32) E168215-25-1
3.2 (1/8) E168215-32-1
E168215-40-1
4.0 (5/32)

MECHANICAL PROPERTIES(1) – As Required per AWS A5.4

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-100°C (-148°F)

Requirements
AWS E16-8-2-15 - 550 (80) 35 min -
As-Welded
Typical Results(3)­
>420 (61) >620 (90) 40 50 (37)
As-Welded

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C %Mn %Si %S %P

Requirements
AWS E16-8-2-15 0.04-0.08 0.5-2.5 0.60 max 0.03 max 0.03 max
Typical Results(3)­ 0.05 1.8 0.3 0.01 0.02
%Cr %Ni %Mo %Cu %FN

Requirements
AWS E16-8-2-15 14.5-16.5 7.5-9.5 1.0-2.0 0.5 max 1-6
Typical Results (3)­
15.5 8.5 1.2 0.1 3

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-23 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

SUPERMET™ 16.8.2
Stainless • AWS E16-8-2-17

KEY FEATURES CONFORMANCES

• Manufactured with controlled hydrogen and moisture AWS A5.4 E16-8-2-17
resistant flux covering technology to ensure high resistance
ISO 3581-A (E 16 8 2 R)
to weld porosity
• 3XXH Materials

TYPICAL APPLICATIONS
WELDING POSITIONS • 308H, 316H Materials

All • Gas and steam turbine

• Petrochemical
• Chemical process plants
• Power generation industries

DIAMETERS / PACKAGING
Diameter 3.9kg (8.6lb) 4.4kg (9.7lb) 4.5kg (9.9lb)
mm (in) Easy Open Can Easy Open Can Easy Open Can
2.5 (3/32) SM1682-25
3.2 (1/8) SM1682-32
SM1682-40
4.0 (5/32)

MECHANICAL PROPERTIES(1) – As Required per AWS A5.4

Yield Tensile Elongation Charpy V-Notch
Strength(2) Strength % J (ft•lbf)
MPa (ksi) MPa (ksi) 4.0 dia 5.0 dia @20°C (68°F) @-50°C (-58°F)

Requirements
AWS E16-8-2-17 - 550 (80) 35 25 min - -
As-Welded
Typical Results(3)­ >410 (60) >620 (90) 42 42 >70 (52) >50 (37)
As-Welded

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C %Mn %Si %S %P

Requirements
AWS E16-8-2-17 0.08 max 2.5 max 0.60 max 0.03 max 0.03 max
Typical Results(3)­ 0.05 1.0 0.45 0.01 0.02
%Cr %Ni %Mo %Cu FN

Requirements
AWS E16-8-2-17 14.5-16.5 7.5-9.5 1.0-2.0 0.75 max 1-6
Typical Results(3)­ 15.5 8.5 1.1 0.1 3
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-24
STICK (SMAW) ELECTRODE

THERMET™ 800Nb
Austenitic Heat Resisting Consumable

KEY FEATURES TYPICAL APPLICATIONS

• Controlled carbon and niobium for optimum corrosion • Fabrication of muffles, radiant tubes, and heat treatment trays
resistance and creep performance
• Petrochemical industry
• Designed to eliminate thermal fatigue and shock resistance
at temperatures up to 1000°C (1832°F) • Nuclear engineering industries
• Designed to meet deposit composition of type 800 cast
• Welding alloy 800, 800H, 800HT
at wrought alloys

WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 3.9kg (8.6lb) 4.4kg (9.7lb) 4.5kg (9.9lb)
mm (in) mm (in) Carton Carton Carton

2.5 (3/32) 13.78 (350) INTH800NB-25

3.2 (1/8) 13.78 (350) INTH800NB-32-1
INTH800NB-40-1
4.0 (5/32) 13.78 (350)

MECHANICAL PROPERTIES(1)
Tensile 0.2%
Strength Proof Stress Elongation Reduction Impact energy Hardness
MPa (ksi) MPa (ksi) % of area +20°C J HV

Typical Results(3)­­ 615 (107) 410 (80) >32 46 >55 170-220

As-Welded

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P
Requirements 0.06-0.12 1.6-4.5 0.6 max 0.02 max 0.03 max
Typical Results(3) - (Weld metal wt. %) 0.1 2.5 0.3 0.007 0.015
%Cr %Ni %Nb %Mo %Cu
Requirements 19.0-23.0 30.0-35.0 0.8-1.5 0.5 max 0.5 max
Typical Results(3)­- (Weld metal wt. %) 21 32 1.3 0.4 0.15

TYPICAL OPERATING PROCEDURES

Diameter
mm (in) Polarity Amp Range
3.2 (1/8) DC+ 75-120A
4.0 (5/32) DC+ 100-155A
5.0 (3/16) DC+ 130-210A

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-25 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

ULTRAMET® 308LCF
Stainless • AWS E308L-16

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-6) AWS A5.4: E308L-16
• Charpy V-Notch test results capable of exceeding ASME SFA 5.4: E308L-16
27 J (20 ft•lbf) @ -196°C (-320°F)
• Exceeds 15 mils (0.38 mm) of lateral expansion TYPICAL APPLICATIONS
@ -196°C (-320°F)
• LNG Storage
• Batch Managed Inventory
• Cryogenic Vessels and Piping
• Q2 Lot® - Certificates showing actual deposit composition
available online
TYPICAL BASE METALS
WELDING POSITIONS • 304L stainless steel
All • 18/8 steels with service temperatures down
to -196°C (-320°F)

DIAMETERS / PACKAGING
Diameter 4.4kg (9.7lb) 4.5kg (9.9lb)
mm (in) Carton Carton
3.2 (1/8) UM308LCF-32-1
4.0 (5/32) UM308LCF-40-1

MECHANICAL PROPERTIES(1) – As Required per AWS A5.4

Yield Tensile Charpy V-Notch Lateral Expansion
Strength(2) Strength Elongation J (ft•lb) mm (mils)
MPa (ksi) MPa (ksi) %
-196°C (-320°F) -196°C (-320°F)
Requirements
AWS 5.4: E308L-16 Not Specified 520 (75) min 30 min Not Specified Not Specified
Typical Results (3)
445 (65) 600 (87) 50 45 (33) 0.50 (19.7)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.4

%C %Mn %Si %S %P

Requirements 0.04 max 0.5 - 2.5 1.00 max 0.03 max 0.03 max
Typical Results (3)
< 0.025 1.0 0.60 0.01 0.02
%Cr %Ni %Mo %Cu %FN

Requirements 18.0-21.0 9.0-11.0 0.75 max 0.75 max Not Specified

Typical Results (3)
18.5 10.0 0.1 <0.1 3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 2.5 mm (3/32 in) 3.2 mm (1/8 in)
DC+ 60-90 75-120
AC 40-80 75-120
Typical all weld metal. Measured with 0.2% offset. See test results disclaimer. Preferred polarity is listed first.
(1) (2) (3) (4)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-26
STICK (SMAW) ELECTRODE

ULTRAMET B™316NF
Stainless • Similar to AWS A5.4 (E316LMn-15) • E 18 15 3 L B 4 2

KEY FEATURES CONFORMANCES

• Controlled carbon and niobium for optimum corrosion ISO 3581-A E 18 15 3 L B 4 2
resistance and creep performance
* Similar to E316LMn-15
• Designed to eliminate thermal fatigue and shock resistance
at temperatures up to 1000°C (1832°F)

TYPICAL APPLICATIONS
WELDING POSITIONS
• Fabrication of fittings for minesweepers
All, except vertical down
• Offshore industry – Downhole instrument collars
• LPG & LNG storage vessels

DIAMETERS / PACKAGING
Diameter Length 4.4kg (9.7lb) 4.5kg (9.9lb)
mm (in) mm (in) Carton Carton

3.2 (1/8) 350 (13.78) UMB316NF-32-1

4.0 (5/32) 350 (13.78) UMB316NF-40-1

MECHANICAL PROPERTIES(1)
Tensile 0.2% Charpy V-Notch Lateral Expansion
Strength Proof Stress Elongation Reduction J (ft•lb) mm (mils)
MPa (ksi) MPa (ksi) % of area -196°C (-320°F) J -196°C (-320°F)

Typical Results(3)
As-Welded 610 (89) 440 (64) 38 50 50 0.6 (24)

DEPOSIT COMPOSITION – As Required per Similar to AWS A5.4

(1)

%C %Mn %Si %S %P
Requirements
per E 18 15 3 L B 4 2 0.04 max 2.5-4.0 0.9 max 0.025 max 0.030 max
Typical Results(3)
(Weld metal wt. %) <0.03 3.5 0.4 0.01 0.02
%Cr %Ni %Mo %Cu %N
Requirements
per E 18 15 3 L B 4 2 16.5-19.5 14.0-17.0 2.5-3.5 0.5 max 0.1-0.2
Typical Results(3)
(Weld metal wt. %) 18 16 2.8 <0.1 0.15

TYPICAL OPERATING PROCEDURES

Diameter
mm (in) Polarity Amp Range
3.2 (1/8) DC+ 75-120A
4.0 (5/32) DC+ 100-155A
5.0 (3/16) DC+ 130-210A
(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3) See test results disclaimer

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-27 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 307_MOD

Stainless

KEY FEATURES CONFORMANCES

• Austenitic stainless steel ISO 14343-A: G 18 8 Mn
• 7% Manganese (Mn) increases resistance to hot cracking between
dissimilar steels
• Q2 Lot® - Certificates showing actual wire composition TYPICAL APPLICATIONS
and calculated ferrite number (FN) available online • Automotive exhaust systems
• Armor Plate (military)
WELDING POSITIONS • Designed for joining dissimilar stainless steels
All • Work hardening manganese steel

SHIELDING GAS
Short Circuiting Transfer
90% He / 7.5% Argon / 2.5% CO2
Axial Spray Transfer
98% Argon / Balance O2

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.045 (1.2) ED036050

WIRE COMPOSITION(1)
%C %Mn %Si %Cr %Ni

Typical Results(2) 0.08 7.1 0.80 18.8 8.6

%S %P %Mo %Cu %FN

Typical Results(2) 0.009 0.023 - - -

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.045 (1.1) 28-32 180-250 30-50 CFH 98/2 (Ar/02)

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-28
MIG (GMAW) WIRE

BLUE MAX® MIG 308H

Stainless • AWS ER308H

KEY FEATURES CONFORMANCES

• Provides a higher carbon deposition (minimum AWS A5.9: ER308, ER308H
of 0.04% carbon) than Blue Max MIG 308L
ASME SFA-5.9: ER308, ER308H
• The higher carbon deposit provides creep strength and higher tensile
strength at elevated service temperatures
TYPICAL APPLICATIONS
• Q2 Lot®- Certificate showing actual wire composition
and calculated ferrite number (FN) available online • Chemical • Pulp and Paper
• Petrochemical • Welding 302/304H/305 Stainless
Industries Steels
WELDING POSITIONS
• Distillery • Restaurant Industries
All
• Catalytic Crackers

SHIELDING GAS
Short Circuiting Transfer
90% He / 7.5% Argon / 2.5% CO2
Axial Spray Transfer
98% Argon / Balance O2

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
in (mm) Steel Spool Accu-Trak® Drum

0.030 (0.8) ED035038

0.035 (0.9) ED035039
0.045 (1.1) ED035040 ED035041
1/16 (1.6) ED035042

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(3) %Cr %Ni %Mo %Mn

Requirements
AWS ER308H 0.04 - 0.08 19.5 - 22.0 9.00 - 11.00 0.50 max 1.0 - 2.5
Typical Results (2)
0.06 19.9 9.7 0.07 1.8

%Si %P %S %Cu FN

Requirements
AWS ER308H 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results (2)
0.44 0.02 0.006 0.10 7

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas
0.030 (0.8) 26-29 160-210 30-50 CFH
98/2 (Ar/02)
0.035 (0.9) 26-29 160-210 30-50 CFH
90/7.5/2.5
0.045 (1.1) 28-32 180-250 30-50 CFH
(He/Ar/C02)
0.062 (1.6) 29-33 200-280 30-50 CFH
Typical wire chemistry. (2)See test results disclaimer. (3)AWS Requirements for ER308 is 0.08% max carbon.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-29 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 308LSI

Stainless • AWS ER308Si, ER308LSi

KEY FEATURES CONFORMANCES

• High silicon level for increased puddle fluidity and toe wetting AWS A5.9: ER308Si, ER308LSi
• Proprietary surface lubricant for steady feeding and arc stability ASME SFA-A5.9 ER308Si, ER308LSi
• Versatile electrode designed to weld CrNi austenitic CWB/CSA: ER308Si, ER308LSi
stainless steels
EN ISO 14343-B: SS308LSi
• Used to primarily weld equipment made with 304 type
ABS: ER308Si, ER308LSi
stainless steel
• Higher silicon content improves wetting of the weld metal and
potentially higher travel speeds compared to standard
308L products TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing actual wire composition and • 304 and 304L stainless steels
calculated ferrite number (FN) available online
• Common austenitic stainless steels referred to as
“18-8” steels
WELDING POSITIONS
• ASTM A743 or A744 Types CF-8 and CF-3
All
• Performs exceptionally at high wire feed speeds

SHIELDING GAS
Short Circuiting Transfer
90% He / 7.5% Argon / 2.5% CO2
Axial Spray Transfer
98% Argon / Balance O2

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 33 lb (15 kg) 33 lb (15 kg) 250 lb (113 kg) 500 lb (227 kg) 1000 lb (454 kg)
in (mm) Plastic Spool Plastic Spool Steel Spool Accu-Trak® Drum Accu-Trak® Drum Precise-Trak™ Reel

0.030 (0.8) ED037252

0.035 (0.9) ED037250 ED035058 ED035060 ED029768
ED032834
0.045 (1.1) ED037251 ED035063 ED029769
1/16 (1.6) ED019294

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Typical Results(3) - As-Welded 455 (66) 635 (92) 46 10

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer.
(1)

www.lincolnelectric.com | F-3 0
MIG (GMAW) WIRE

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS ER308LSi 0.03 max 19.5-22.0 9.0-11.0 0.75 max 1.0-2.5
Typical Results(3) 0.01 19.9 10.0 0.16 2.1
%Si %P %S %N(5) %Cu

Requirements - AWS ER308LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results (3)
0.88 0.02 0.01 0.05 0.17

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
Short Circuit Transfer
13 (1/2) 3.0 (120) 19-20 55 0.9 (2.0)
13 (1/2) 4.6 (180) 19-20 85 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 20-21 105 1.8 (3.9)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 7.6 (300) 20-21 125 2.3 (5.0)
13 (1/2) 8.9 (350) 21-22 140 2.7 (5.9)
13 (1/2) 10.2 (400) 22-23 160 3.1 (6.7)
13 (1/2) 2.5 (100) 19-20 100 1.1 (2.8)
13 (1/2) 3.2 (125) 19-20 120 1.5 (3.5)
13 (1/2) 3.8 (150) 21 135 1.7 (4.2)
0.045 in (1.1 mm), DC+ 13 (1/2) 4.4 (175) 21 140 2.0 (4.8)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 5.6 (220) 22 170 2.6 (6.1)
13 (1/2) 6.4 (250) 22-23 175 2.9 (6.9)
13 (1/2) 7.0 (275) 22-23 185 3.2 (7.6)

Axial Spray Transfer

13 (1/2) 10.2 (400) 22 180 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 23 190 3.3 (7.1)
98% Ar/2% O2 13 (1/2) 11.4 (450) 23 200 3.5 (7.5)
13 (1/2) 12.1 (475) 23 210 3.7 (8.0)
13 (1/2) 6.1 (240) 23 195 2.8 (6.6)
13 (1/2) 6.6 (260) 24 230 3.0 (7.2)
0.045 in (1.1 mm), DC+ 13 (1/2) 7.6 (300) 24 240 3.5 (8.3)
98% Ar/2% O2 13 (1/2) 8.3 (325) 25 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25 260 4.2 (10.0)

19 (3/4) 4.4 (175) 25 260 4.3 (9.2)

19 (3/4) 5.1 (200) 26 310 4.9 (10.5)
1/16 in (1.6 mm), DC+ 19 (3/4) 6.4 (250) 26 330 6.2 (13.1)
98% Ar/2% O2 19 (3/4) 7.0 (275) 27 360 6.8 (14.4)
19 (3/4) 7.6 (300) 28 390 7.4 (15.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4) AWS Requirements for ER308Si is 0.08% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

To estimate ESO, subtract 1/8 in (3 mm) from CTWD.

(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-31 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 308L

Stainless • AWS ER308L

KEY FEATURES CONFORMANCES

• Reduced carbon levels (0.03% max) offer increased AWS A5.9: ER308, ER308L
resistance to inter-granular corrosion
ASME SFA-5.9: ER308, ER308L
• Q2 Lot®- Certificate showing actual wire composition
CWB/CSA: ER308, ER308L
and calculated ferrite number (FN) available online
ABS: ER308, ER308L

WELDING POSITIONS TYPICAL APPLICATIONS

All • Designed for welding 304/304L Stainless Steels

• ASTM A743 or 744 Types CF-8 and CF-3 castings

SHIELDING GAS
Short Circuiting Transfer
90% He / 7.5% Argon / 2.5% CO2
Axial Spray Transfer
98% Argon / Balance O2

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 250 lb (113 kg) 500 lb (227 kg)
in (mm) Steel Spool Accu-Trak® Drum Accu-Trak® Drum

0.030 (0.8) ED035043

0.035 (0.9) ED035045 ED035048 ED035049
0.045 (1.1) ED035051 ED035054
1/16 (1.6) ED035056

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(3) %Cr %Ni %Mo %Mn

Requirements
AWS ER308L 0.03 max 19.5 - 22.0 9.00 - 11.00 0.75 max 1.0 - 2.5
Typical Results(2) 0.01 19.7 9.7 0.17 1.7
%Si %P %S %Cu FN
Requirements
AWS ER308L 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results(2) 0.37 0.02 0.01 0.18 8 - 14

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210 30-50 CFH

98/2
0.045 (1.1) 28-32 180-250 30-50 CFH
(Ar/02)
0.062 (1.6) 29-33 200-280 30-50 CFH
Typical wire chemistry. (2)See test results disclaimer. (3)AWS Requirements for ER308 is 0.08% max carbon.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-3 2
MIG (GMAW) WIRE

BLUE MAX® MIG 308LCF

Stainless • AWS ER308L

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-6 FN) AWS A5.9: ER308, ER308L
• Charpy V-Notch test results capable of exceeding ASME SFA-5.9: ER308, ER308L
27 J (20 ft•lbf) @ -196°C (-320°F)
• Exceeds 15 mils (0.38 mm) of lateral expansion TYPICAL APPLICATIONS
@ -196°C (-320°F)
• LNG Storage
• Q2 Lot® - Certificates showing actual wire chemistry
available online • Cryogenic Vessels and Piping

TYPICAL BASE METALS

WELDING POSITIONS
• 304L stainless steel
All
• 18/8 steels with service temperatures down to
SHIELDING GAS -196°C (-320°F)

98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15kg)
in (mm) Steel Spool

0.035 (0.9) ED034909

0.045 (1.1) ED034910
1/16 (1.6) ED038023

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER308L 0.03 max 19.5 - 22.0 9.00 - 11.00 0.75 max 1.0 - 2.5
Typical Results(3) 0.01 19.7 9.7 0.17 1.7
%Si %P %S %Cu FN
Requirements
AWS ER308L 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results(3) 0.37 0.02 0.01 0.18 3-6

MECHANICAL PROPERTIES(1)
Yield Tensile Charpy V-Notch Lateral Expansion
Strength(2) Strength Elongation J (ft•lbf) mils (mm)
MPa (ksi) MPa (ksi) % -196°C (-320°F) -196°C (-320°F)

Typical Results(3)
As-Welded with 98% Ar/2% O2 430 (63) 600 (88) 35 34 (47) 24 (0.61)

Typical wire composition (2)Measured with 0.2% offset (3)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-33 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 309LSI

Stainless • AWS ER309Si, ER309LSi

KEY FEATURES CONFORMANCES

• High silicon level for increased puddle fluidity and toe wetting AWS A5.9: ER309Si, ER309LSi
• Proprietary surface lubricant for steady feeding and arc stability ASME SFA-A5.9: ER309Si, ER309LSi
• Controlled ferrite content for maximum corrosion resistance CWB/CSA: ER309LSi
• The same composition as Blue Max® MIG 309L with higher silicon EN ISO 14343-B: SS309LSi
content to improve the bead appearance and increase welding ease
ABS: ER309Si, ER309LSi
• Excellent contour of the weld minimizes the need for grinding
• Q2 Lot® - Certificate showing actual wire composition
and calculated ferrite number (FN) available online
TYPICAL APPLICATIONS
• Designed for joining stainless steel to mild or
low alloy steel
WELDING POSITIONS • Performs exceptionally at high wire feed speeds
All

SHIELDING GAS
Short Circuiting Transfer:
90% Helium / 7.5% Argon / 2.5% CO2
Axial Spray Transfer:
98% Argon/ 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 33 lb (15 kg) 250 lb (113 kg) 500 lb (227 kg)
in (mm) Plastic Spool Steel Spool Accu-Trak® Drum Accu-Trak® Drum

0.030 (0.8) ED035076

0.035 (0.9) ED037291 ED035077 ED035078 ED029770
0.045 (1.1) ED037292 ED035080 ED029771
1/16 (1.6) ED037293

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Typical Results(3) - As-Welded 450 (65) 595 (86) 42 11

Typical wire composition. (2)Measured with 0.2% offset

(1)
See test results disclaimer.
(3)

www.lincolnelectric.com | F-3 4
MIG (GMAW) WIRE

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS ER309LSi 0.03 max 23.0-25.0 12.0-14.0 0.75 max 1.0-2.5
Typical Results(3) 0.03 23.5 13.7 0.28 2.0
%Si %P %S %N(5) %Cu

Requirements - AWS ER309LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results(3) 0.89 0.02 0.01 0.06 0.22

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 19-20 55 0.9 (2.0)
13 (1/2) 4.6 (180) 19-20 85 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 20-21 105 1.8 (3.9)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 7.6 (300) 20-21 125 2.3 (5.0)
13 (1/2) 8.9 (350) 21-22 140 2.7 (5.9)
13 (1/2) 10.2 (400) 22-23 160 3.1 (6.7)
13 (1/2) 2.5 (100) 19-20 100 1.1 (2.8)
13 (1/2) 3.2 (125) 19-20 120 1.5 (3.5)
0.045 in (1.1 mm), DC+ 13 (1/2) 3.8 (150) 21 135 1.7 (4.2)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 4.4 (175) 21 140 2.0 (4.8)
13 (1/2) 5.6 (220) 22 170 2.6 (6.1)
13 (1/2) 6.4 (250) 22-23 175 2.9 (6.9)
13 (1/2) 7.0 (275) 22-23 185 3.2 (7.6)

Axial Spray Transfer

13 (1/2) 10.2 (400) 22 180 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 23 190 3.3 (7.1)
98% Ar/2% O2 13 (1/2) 11.4 (450) 23 200 3.5 (7.5)
13 (1/2) 12.1 (475) 23 210 3.7 (8.0)
13 (1/2) 6.1 (240) 23 195 2.8 (6.6)
0.045 in (1.1 mm), DC+ 13 (1/2) 6.6 (260) 24 230 3.0 (7.2)
98% Ar/2% O2 13 (1/2) 7.6 (300) 24 240 3.5 (8.3)
13 (1/2) 8.3 (325) 25 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25 260 4.2 (10.0)
19 (3/4) 4.4 (175) 25 260 4.3 (9.2)
1/16 in (1.6 mm), DC+ 19 (3/4) 5.1 (200) 26 310 4.9 (10.5)
98% Ar/2% O2 19 (3/4) 6.4 (250) 26 330 6.2 (13.1)
19 (3/4) 7.0 (275) 27 360 6.8 (14.4)
19 (3/4) 7.6 (300) 28 390 7.4 (15.8)

Typical wire composition. (2)Measured with 0.2% offset

(1)
See test results disclaimer (4)AWS Requirement for ER309Si is 0.12% max. carbon. (5Included in 0.50% max. for other elements not specified.
(3)

To estimate ESO, subtract 1/8 in (3 mm) from CTWD.

(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-35 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 309L

Stainless • AWS ER309L

KEY FEATURES CONFORMANCES

• Reduced carbon levels (0.03% max) offer increased resistance AWS A5.9: ER309, ER309L
to inter-granular corrosion
ASME SFA-5.9: ER309, ER309L
• Excellent corrosion resistance
CWB/CSA: ER309, ER309L
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online ABS: ER309, ER309L

WELDING POSITIONS TYPICAL APPLICATIONS

All • Ideal for joining stainless steels to themselves or to carbon
or low alloy steels, and can be used at temperatures of up
to 700°F (371°C)

SHIELDING GAS
Short Circuiting Transfer:
90% Helium / 7.5% Argon / 2.5% CO2
Axial Spray Transfer:
98% Argon/ 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 600 lb (272 kg)
in (mm) Steel Spool Accu-Trak® Drum

0.035 (0.9) ED035071

0.045 (1.1) ED035072
0.047 (1.2) ED036579
1/16 (1.6) ED035074

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER309L 0.03 max 23.0 - 25.0 12.0 - 14.0 0.75 max 1.0 - 2.5
Typical Results(2) 0.01 23.4 13.6 0.06 1.6
%Si %P %S %Cu FN

Requirements
AWS ER309L 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results(2) 0.38 0.02 0.007 0.07 9 - 14

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-36
TYPICAL OPERATING PROCEDURES
Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 19-20 55 0.9 (2.0)
13 (1/2) 4.6 (180) 19-20 85 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 20-21 105 1.8 (3.9)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 7.6 (300) 20-21 125 2.3 (5.0)
13 (1/2) 8.9 (350) 21-22 140 2.7 (5.9)
13 (1/2) 10.2 (400) 22-23 160 3.1 (6.7)

13 (1/2) 2.5 (100) 19-20 100 1.1 (2.8)

13 (1/2) 3.2 (125) 19-20 120 1.5 (3.5)
0.045 in (1.1 mm), DC+ 13 (1/2) 3.8 (150) 21 135 1.7 (4.2)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 4.4 (175) 21 140 2.0 (4.8)
13 (1/2) 5.6 (220) 22 170 2.6 (6.1)
13 (1/2) 6.4 (250) 22-23 175 2.9 (6.9)
13 (1/2) 7.0 (275) 22-23 185 3.2 (7.6)

Axial Spray Transfer

13 (1/2) 10.2 (400) 22 180 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 23 190 3.3 (7.1)
98% Ar/2% O2 13 (1/2) 11.4 (450) 23 200 3.5 (7.5)
13 (1/2) 12.1 (475) 23 210 3.7 (8.0)
13 (1/2) 6.1 (240) 23 195 2.8 (6.6)
0.045 in (1.1 mm), DC+ 13 (1/2) 6.6 (260) 24 230 3.0 (7.2)
98% Ar/2% O2 13 (1/2) 7.6 (300) 24 240 3.5 (8.3)
13 (1/2) 8.3 (325) 25 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25 260 4.2 (10.0)
19 (3/4) 4.4 (175) 25 260 4.3 (9.2)
1/16 in (1.6 mm), DC+ 19 (3/4) 5.1 (200) 26 310 4.9 (10.5)
98% Ar/2% O2 19 (3/4) 6.4 (250) 26 330 6.2 (13.1)
19 (3/4) 7.0 (275) 27 360 6.8 (14.4)
19 (3/4) 7.6 (300) 28 390 7.4 (15.8)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1) (4)
AWS Requirements for ER308Si is 0.08% max carbon. Included in 0.50% max. for other elements not specified.
(5)

To estimate ESO, subtract 1/8 in (3 mm) from CTWD.

(7)

F-37 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 309LMo_MOD

Stainless

KEY FEATURES CONFORMANCES

• Similar to 309L with the exception for the addition of ISO 14343-A: 23 12 2 L
2.0 - 3.0% molybdenum to increase its pitting corrosion resistance in
halide-containing environments
• Surfacing of base metals to improve their resistance
to corrosion
TYPICAL APPLICATIONS
• Used to achieve a single-layer overlay with a chemical composition
similar to that of a 316L stainless steel • Used for the first layer of multilayer overlays with filler
metals such as 316L or 317L stainless steel

WELDING POSITIONS SHIELDING GAS

All 98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED035082

0.045 (1.1) ED035083
1/16 (1.6) ED035084

WIRE COMPOSITION(1)
%C %Cr %Ni %Mo %Mn

Requirements
0.03 max 21.0 - 21.8 14.2 - 15.3 2.0 - 3.0 1.0 - 2.5
AWS ER309LMo
Typical Results(2) 0.01 22.3 15.0 2.6 1.40

%Si %P %S %Cu FN

Requirements
0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
AWS ER309LMo
Typical Results (2)
0.40 0.02 0.01 0.10 6 - 12

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210 30-50 CFH

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2
0.062 (1.6) 29-33 200-280 30-50 CFH

(1)
Typical wire composition. (2)See test results disclaimer

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-3 8
MIG (GMAW) WIRE

BLUE MAX® MIG 310

Stainless • AWS ER310

KEY FEATURES CONFORMANCES

• Austentic stainless for high temperature, heat resistant applications AWS A5.9: ER310
• The weld deposit is fully austenitic, low heat input welding ASME SFA-5.9: ER310
procedures are needed to prevent cracking
CWB/CSA: ER310
• Q2 Lot® - Certificate showing actual wire composition
ABS: ER310

TYPICAL APPLICATIONS
WELDING POSITIONS
• Heat shields
All
• Furnace parts
SHIELDING GAS • Ducting

98% Ar / 2% O₂ • Welding 310 Stainless and similiar materials

• Used for welding stainless steels of similar composition
in cast and wrought forms

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED035085

0.045 (1.1) ED035086
1/16 (1.6) ED035087

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn %Si %P %S %Cu

Requirements
AWS ER310 0.08 - 0.15 25.0 - 28.0 20.0 - 22.5 0.75 max 1.0 - 2.5 0.30 - 0.65 0.03 max 0.03 max 0.75 max
Typical Results(2) 0.11 27.1 21.0 1.90 0.40 0.01 0.003 0.04

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2
1/16 (1.6) 29-33 200-280

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-39 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 312

Stainless • AWS ER312

KEY FEATURES CONFORMANCES

• The weld deposits exhibit high tensile strength and offer AWS A5.9: ER312
some resistance to abrasion
ASME SFA-5.9: ER312
• Applications should be limited to 800°F (420°C)
CWB/CSA: ER312
• Q2 Lot® - Certificate showing actual wire composition and calculated
TYPICAL APPLICATIONS
ferrite number (FN) available online
• Tool steels
WELDING POSITIONS • Hard to weld steels
• Cast and wrought alloys
All
• Dissimilar metals

SHIELDING GAS
98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.045 (1.1) ED035088

1/16 (1.6) ED035089

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER312 0.15 max 28.0 - 32.0 8.0 - 10.5 0.75 max 1.0 - 2.5
Typical Results(2) 0.11 29.6 8.9 1.6

%Si %P %S %Cu FN

Requirements
AWS ER312 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results(2) 0.44 0.02 0.01 0.10 50 - 80

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas
0.045 (1.1) 28-32 180-250
1/16 (1.6) 29-33 200-280 30-50 CFH 98% Ar / 2% O2

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-40
MIG (GMAW) WIRE

BLUE MAX® MIG 316L

Stainless • AWS ER316L

KEY FEATURES CONFORMANCES

• The 2-3% molybdenum improves pitting corrosion resistance AWS A5.9: ER316, ER316L
of the weld deposit
CWB/CSA: ER316, ER316L
• Low carbon content reduces the possibility of carbide precipitation
ABS: ER316, ER316L
and intergranular corrosion
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online TYPICAL APPLICATIONS
• Power Generation
WELDING POSITIONS • Chemical and Petrochemical Processing

All • Designed for joining 316/316L stainless steels

SHIELDING GAS
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 250 lb (113 kg)
in (mm) Steel Spool Accu-Trak® Drum

0.030 (0.8) ED035091

0.035 (0.9) ED035092 ED035097
0.045 (1.1) ED035098 ED035102
1/16 (1.6) ED035104

WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M:

%C %Cr %Ni %Mo %Mn
Requirements
AWS ER316L 0.03 max 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5
Typical Results(2) 0.01 18.5 12.1 2.4 1.6
%Si %P %S %Cu FN
Requirements
AWS ER316L 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results(2) 0.36 0.02 0.01 0.09 6 - 12

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas

0.030 (0.8) 26-29 160-210

0.035 (0.9) 26-29 160-210
0.045 (1.1) 28-32 180-250 98% Ar / 2% O2
1/16 (1.6) 29-33 200-280

Typical wire composition (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-41 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 316LCF

Stainless • AWS ER316L

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-5) AWS A5.9: ER316, ER316L
• Charpy V-Notch test results capable of exceeding ASME SFA-5.9: ER316, ER316L
27 J (20 ft•lbf) @ -196°C (-320°F)
• Exceeds 15 mils (0.38 mm) of lateral expansion TYPICAL APPLICATIONS
@ -196°C (-320°F)
• LNG Storage
• Q2 Lot® - Certificates showing actual wire composition
available online • Cryogenic Vessels and Piping

TYPICAL BASE METALS

WELDING POSITIONS • 316L stainless steel

All
SHIELDING GAS
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED034925

0.045 (1.1) ED034926
1/16 (1.6) ED037178

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn
Requirements - AWS ER316L 0.03 max 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5
Typical Results(3) 0.01 18.5 12.1 2.4 1.6
%Si %P %S %Cu FN
Requirements - AWS ER316L 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results (3)
0.36 0.02 0.01 0.09 3-5

MECHANICAL PROPERTIES(1)
Yield Tensile Charpy V-Notch Lateral Expansion
Strength(2) Strength Elongation J (ft•lbf) mils (mm)
MPa (ksi) MPa (ksi) % -196°C (-320°F) -196°C (-320°F)

Typical Results(3)
As-Welded with 98% Ar/2% O2 410 (69) 580 (85) 36 42 (56) 27 (0.69)

Typical wire composition. (2)Measured with 0.2% offset (3)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-4 2
MIG (GMAW) WIRE

BLUE MAX® MIG 316LSI

Stainless • AWS ER316Si, ER316LSi

KEY FEATURES CONFORMANCES

• High silicon level for increased puddle fluidity and AWS A5.9: ER316Si, ER316LSi
toe wetting
ASME SFA-A5.9 ER316Si, ER316LSi
• Proprietary surface lubricant for steady feeding and
CWB/CSA W48-06: ER316LSi
arc stability
ISO 14343-B: SS316LSi
• Molybdenum grade for increased corrosion resistance
ABS: ER316Si, ER316LSi
• Controlled ferrite content for maximum corrosion
resistance
• Similar to 316L, with higher silicon content for
optimum ease and speed in MIG welding and smooth TYPICAL APPLICATIONS
bead appearance
• Molybdenum bearing austenitic stainless steels
• Q2 Lot® - Certificate showing actual wirecomposition
and calculated ferrite number (FN) available online • Type 316 and 316L
• Performs exceptionally at high wire feed speeds

WELDING POSITIONS
All SHIELDING GAS
Short Circuiting Transfer:
90% He / 7.5% Argon / 2.5% CO2
Axial Spray Transfer:
98% Argon / Balance Oxygen

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 33 lb (15 kg) 250 lb (113 kg) 500 lb (227 kg)
in (mm) Plastic Spool Plastic Spool Accu-Trak® Drum Accu-Trak® Drum

0.030 (0.8) ED023963

0.035 (0.9) ED037302 ED029772
0.045 (1.1) ED037303 ED035112 ED029773
1/16 (1.6) ED019300

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Typical Results(3) - As-Welded 405 (59) 560 (81) 40 7

Typical wire composition (2)Measured with 0.2% offset

(1) (3)
See test results disclaimer

F-43 | www.lincolnelectric.com
MIG (GMAW) WIRE

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS ER316LSi 0.03 max 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5

Typical Results(3) 0.02 18.9 11.8 2.2 2.1
%Si %P %S %N(5) %Cu

Requirements - AWS ER316LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results (3)
0.81 0.02 0.01 0.05 0.23

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 19-20 55 0.9 (2.0)
13 (1/2) 4.6 (180) 19-20 85 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 20-21 105 1.8 (3.9)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 7.6 (300) 20-21 125 2.3 (5.0)
13 (1/2) 8.9 (350) 21-22 140 2.7 (5.9)
13 (1/2) 10.2 (400) 22-23 160 3.1 (6.7)

13 (1/2) 2.5 (100) 19-20 100 1.1 (2.8)

13 (1/2) 3.2 (125) 19-20 120 1.5 (3.5)
0.045 in (1.1 mm), DC+ 13 (1/2) 3.8 (150) 21 135 1.7 (4.2)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 4.4 (175) 21 140 2.0 (4.8)
13 (1/2) 5.6 (220) 22 170 2.6 (6.1)
13 (1/2) 6.4 (250) 22-23 175 2.9 (6.9)
13 (1/2) 7.0 (275) 22-23 185 3.2 (7.6)

Axial Spray Transfer

13 (1/2) 10.2 (400) 22 180 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 23 190 3.3 (7.1)
98% Ar/2% O2 13 (1/2) 11.4 (450) 23 200 3.5 (7.5)
13 (1/2) 12.1 (475) 23 210 3.7 (8.0)
13 (1/2) 6.1 (240) 23 195 2.8 (6.6)
0.045 in (1.1 mm), DC+ 13 (1/2) 6.6 (260) 24 230 3.0 (7.2)
98% Ar/2% O2 13 (1/2) 7.6 (300) 24 240 3.5 (8.3)
13 (1/2) 8.3 (325) 25 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25 260 4.2 (10.0)
19 (3/4) 4.4 (175) 25 260 4.3 (9.2)
1/16 in (1.6 mm), DC+ 19 (3/4) 5.1 (200) 26 310 4.9 (10.5)
98% Ar/2% O2 19 (3/4) 6.4 (250) 26 330 6.2 (13.1)
19 (3/4) 7.0 (275) 27 360 6.8 (14.4)
19 (3/4) 7.6 (300) 28 390 7.4 (15.8)
Typical wire composition. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4)AWS Requirement for ER316Si is 0.12% max. carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

To estimate ESO, subtract 1/8 in (3 mm) from CTWD.

(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-4 4
MIG (GMAW) WIRE

BLUE MAX® MIG 317L

Stainless • AWS ER317L

KEY FEATURES CONFORMANCES

• Weld deposit similar to 316L with high molybdenum content AWS A5.9: ER317, ER317L
for increased corrosion resistance ASME SFA-5.9: ER317, ER317L
• Not suitable for structural service above 400°C (752°F) CWB/ CSA: ER317, ER317L
or for cyogenic applications
TYPICAL APPLICATIONS
WELDING POSITIONS • Food Processing • Paper Making
All • Chemical Processing Plants • Designed for welding 317L and
alloys with similar composition
• Condensers
in high
SHIELDING GAS • Petrochemical corrosive environments
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED035116

0.045 (1.1) ED035117
1/16 (1.6) ED035119

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER317L 0.03 max. 18.5 - 20.5 13.0 - 15.0 3.0 - 4.0 1.0 - 2.5
Typical Results(2) 0.01 18.9 13.7 3.5 1.4

%Si %P %S %Cu

Requirements
AWS ER317L 0.30 - 0.65 0.03 max 0.03 max 0.75 max
Typical Results (2)
0.45 0.01 0.008 0.08

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2
1/16 (1.6) 29-33 200-280

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-45 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 320LR

Stainless • AWS ER320LR

KEY FEATURES CONFORMANCES

• LR contains low residual elements for better resistance to AWS A5.9: ER320LR
hot cracking ASME SFA-5.9: ER320LR
CWB/ CSA: ER 320LR
• Excellent corrosion resistance
• Q2 Lot® - Certificate showing actual wire composition TYPICAL APPLICATIONS
• Process Piping
WELDING POSITIONS
• Heat Exchangers
All
• Agitators and rotors

SHIELDING GAS • Chemical processing

98% Ar / 2% O₂ • Metal cleaning and pickling industries

• Typically used for welding Alloy 20 base materials and
materials in similar composition
DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
Steel Spool
in (mm)

0.035 (0.9) ED035122

0.045 (1.1) ED035123
1/16 (1.6) ED035124

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER320LR 0.025 max 19.0 - 21.0 32.0 - 36.0 2.0 - 3.0 1.5 - 2.0
Typical Results(2) 0.003 20.1 33.3 2.4 1.7

%Si %P %S %Cu %Nb

Requirements Required
AWS ER320LR 0.15 max 0.015 max 0.02 max 3.0 - 4.0 8 x C / 1.0 max
Typical Results(2) 0.01 0.010 0.001 3.3 0.22

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2
1/16 (1.6) 29-33 200-280

Typical wire composition. (2)See test results disclaimer.

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-46
MIG (GMAW) WIRE

BLUE MAX® MIG 330

Stainless • AWS ER330

KEY FEATURES CONFORMANCES

• High sulfur environments adversely affect the high AWS A5.9: ER330
temperature performance ASME SFA-5.9: ER330
CWB/CSA: ER330
• Heat input must be kept at a minimum during welding
to avoid possible micro-fissuring
• Q2 Lot® - Certificate showing actual wire composition TYPICAL APPLICATIONS
• Heat Treatment
• Furnace Environments
WELDING POSITIONS
• Used to weld wrought and cast forms of stainless steels
All of similar chemical compositions, which offer good heat
and scale resistance to 1800°F (980°C)
SHIELDING GAS
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
Steel Spool
in (mm)

0.035 (0.9) ED035125

0.045 (1.1) ED035127

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER330 0.18 - 0.25 15.0 - 17.0 34.0 - 37.0 0.75 max 1.0 - 2.5
Typical Results(2) 0.23 15.9 35.2 1.9
%Si %P %S %Cu

Requirements
AWS ER330 0.30 - 0.65 0.03 0.03 0.75 max
Typical Results (2)
0.42 0.01 0.005 0.10

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2

Typical wire composition. (2)See test results disclaimer.

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-47 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 347

Stainless • AWS ER347

KEY FEATURES CONFORMANCES

• The addition of niobium reduces intergranular corrosion AWS A5.9: ER347
in severe operating conditions
CWB/CSA: ER347
• Q2 Lot® - Certificate showing actual chemistry
available online ABS: ER347

WELDING POSITIONS TYPICAL APPLICATIONS

All • High temperature stainless applications
• Pharmaceutical Equipment
SHIELDING GAS • Welding 321 and 347 type stainless and stainless clad steels

98% Ar / 2% O₂ • Food Processing

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
Steel Spool Speed Feed® Reel
in (mm)

0.035 (0.9) ED035128

0.045 (1.1) ED035130
1/16 (1.6) ED035132 ED035133

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb + Ta

Requirements
AWS ER347 0.08 max 19.0 - 21.5 9.0 - 11.0 0.75 max 10 x C - 1.0
Typical Results(2) 0.03 19.5 9.3 0.25 0.60

%Mn %Si %P %S %Cu

Requirements
AWS ER347 1.0 - 2.5 0.30 - 0.65 0.03 max 0.03 max 0.75 max
Typical Results (2)
1.7 0.45 0.01 0.007 0.10

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2
1/16 (1.6) 29-33 200-280

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-4 8
MIG (GMAW) WIRE

BLUE MAX® MIG 385

Stainless • AWS ER385

KEY FEATURES CONFORMANCES

• Super austenitic stainless steel provides resistance to AWS A5.9: ER385
stress corrosion cracking
ASME SFA-5.9: ER385
• Low heat input procedures needed
CWB/CSA: ER385
• Q2 Lot® Certificate showing actual chemistry
available online TYPICAL APPLICATIONS
• Used for welding 904L stainless steel
WELDING POSITIONS
• Used in fabrication of equipment and vessels for handling and storage
All of sulfuric acid, phosphoric acid, and other inorganic
and organic acids
SHIELDING GAS • Process piping

98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
Steel Spool
in (mm)

0.035 (0.9) ED035134

0.045 (1.1) ED035135
1/16 (1.6) ED035136

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER385 0.025 max 19.5 - 21.5 24.0 - 26.0 4.2 - 5.2 1.0 - 2.5
Typical Results(2) 0.010 19.9 25.0 4.2 1.8

%Si %P %S %Cu

Requirements
AWS ER385 0.50 max 0.02 max 0.03 max 1.2 - 2.0
Typical Results (2)
0.3 0.01 0.001 1.4

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2
1/16 (1.6) 29-33 200-280
Typical wire composition. (2)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-49 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 409Nb

Stainless • AWS ER409Nb

KEY FEATURES CONFORMANCES

• A ferritic stainless steel AWS A5.9: ER409Nb
• The addition of niobium improves corrosion resistance ASME SFA-5.9: ER409Nb
and promotes a ferritic micro-structure
• For the best results, welding must be done in a low TYPICAL APPLICATIONS
heat input procedure not recommended for
multi-pass applications • Automotive Exhausts

• Q2 Lot® - Certificate showing actual chemistry • Catalytic Converters under typical applications
available online • Designed to weld type 409 and 409Ti base materials

WELDING POSITIONS SHIELDING GAS

All 98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
Steel Spool
in (mm)

0.035 (0.9) ED035137

0.045 (1.1) ED035138

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb

Requirements
AWS ER409Nb 0.08 max 10.5 - 13.5 0.6 max 0.50 max 0.075 max
Typical Results (2)
0.04 11.5 0.4 0.03 0.50

%Mn %Si %P %S %Cu

Requirements
AWS ER409Nb 0.8 max 1.0 max 0.04 max 0.03 max 0.75 max
Typical Results (2)
0.62 0.48 0.02 0.02 0.04

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-5 0
MIG (GMAW) WIRE

BLUE MAX® MIG 410

Stainless • AWS ER410

KEY FEATURES CONFORMANCES

• Designed to weld stainless steels of similar chemical composition AWS A5.9: ER410
as well as to overlay carbon steels to impart corrosion, erosion and CWB/CSA: ER410
abrasion resistance
• Preheat and inter-pass temperature of 400°F (200°C) or
TYPICAL APPLICATIONS
greater are recommended during welding
• Q2 Lot® Certificate showing actual wire composition is recommended • Surfacing Steel Mill Rolls
available online • Furnace and Burner Parts
• Turbine Parts
WELDING POSITIONS
All SHIELDING GAS
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg) 750 lb (340 kg) 1000 lb (454 kg) 1000 lb (454 kg)
in (mm) Steel Spool Speed Feed® Reel Accu-Trak® Drum Speed Feed® Reel Accu-Trak® Drum

0.035 (0.9) ED035139 ED037564

0.045 (1.1) ED035140 ED035141 ED035142 ED035398
1/16 (1.6) ED035143

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER410 0.12 max 11.5 - 13.5 0.6 max 0.75 max 0.6 max
Typical Results (2)
0.11 12.5 0.1 0.03 0.45

%Si %P %S %Cu

Requirements
AWS ER410 0.5 max 0.03 max 0.03 max 0.75 max
Typical Results (2)
0.39 0.01 0.01 0.14

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-51 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 410NiMo

Stainless • AWS ER410NiMo

KEY FEATURES CONFORMANCES

• Used to overlay mild and low alloy steels AWS A5.9: ER410NiMo
• Preheat and inter-pass temperature of 300°F (150°C) or greater ASME SFA5.9: ER410NiMo
are recommended during welding
• Post-weld heat treatment should not exceed 1150°F (620°C) as TYPICAL APPLICATIONS
higher temperatures may result in hardening
• Turbines
• Q2 Lot® - Certificate showing actual chemistry
available online • Valve Bodies
• Power Generation

WELDING POSITIONS • Chemical & Petrochemical

• High Pressure Piping
All
• Designed to weld materials of similar chemical
composition in cast and wrought forms

SHIELDING GAS
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED035144

0.045 (1.1) ED035145
1/16 (1.6) ED036501

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER410NiMo 0.06 max 11.0 - 12.5 4.0 - 5.0 0.4 - 0.7 0.6 max
Typical Results (2)
0.02 11.7 4.7 0.5 0.2

%Si %P %S %Cu

Requirements
AWS ER410NiMo 0.5 max 0.03 max 0.03 max 0.75 max
Typical Results (2)
0.2 0.01 0.002 0.06

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-5 2
MIG (GMAW) WIRE

BLUE MAX® MIG 420

Stainless • AWS ER420

KEY FEATURES CONFORMANCES

• Higher hardness levels than Blue Max 410, due to higher carbon AWS A5.9: ER420
& Chromium content
ASME SFA-5.9: ER420
• Intended to weld stainless steels similar in chemical
composition
• Q2 Lot® - Certificate showing actual wire composition and calcu- TYPICAL APPLICATIONS
lated ferrite number (FN) available online • Hydraulic Equipment Components
• Impellers
WELDING POSITIONS
• Pump Shafts
All

SHIELDING GAS
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 25 lb (11 kg) 33 lb (15 kg)
in (mm) Plastic Spool Steel Spool

0.045 (1.1) ED036661

1/16 (1.6) ED035146

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P

Requirements
AWS ER420 0.25-0.40 0.60 0.50 0.03 0.03
Typical Results (2)
0.32 0.30 0.30 0.01 0.02
%Cr %Ni %Mo %Cu
Requirements
AWS ER420 12.0-14.0 0.60 0.75 0.75
Typical Results(2) 13.20 0.20 0.03 0.02

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

1/16 (1.6) 29-33 200-280 30-50 CFH 98% Ar / 2% O2

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-53 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 630

Stainless • AWS ER630

KEY FEATURES CONFORMANCES

• Heat treatment of material will obtain higher strength, AWS A5.9: ER630
and greatly influence mechanical properties
ASME SFA-5.9: ER630
• Precipitation hardening, martensitic stainless steel
CWB/CSA: ER630
• Q2 Lot® Certificate showing actual wire composition and
calculated ferrite number (FN) available online
TYPICAL APPLICATIONS
WELDING POSITIONS • Hydraulic Equipment Components

All • Impellers
• Pump Shafts
SHIELDING GAS • Welding 17-4 PH stainless steels
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED035150

0.045 (1.1) ED035151
1/16 (1.6) ED035153

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb

Requirements
AWS ER630 0.05 max 16.00 - 16.75 4.5 - 5.0 0.75 max 0.15 - 0.30
Typical Results(2) 0.03 16.5 4.8 0.2 0.22
%Mn %Si %P %S %Cu

Requirements
AWS ER630 0.25 - 0.75 0.75 max 0.03 max 0.03 max 3.25 - 4.0
Typical Results(2) 0.54 0.43 0.02 0.02 3.6

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Argon / 2% CO2

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-5 4
MIG (GMAW) WIRE

BLUE MAX® MIG 2209

Stainless • AWS ER2209

KEY FEATURES CONFORMANCES

• The welds offer excellent resistance to stress AWS A5.9: ER2209
corrosion, cracking and pitting
ASME SFA-5.9: ER2209
• The microstructure of the weld metal consists of
austenite and ferrite CWB/CSA: ER2209

• Q2 Lot® Certificate showing actual wire composition ABS: ER2209

and calculated ferrite number (FN) available online

WELDING POSITIONS TYPICAL APPLICATIONS

All • Offshore
• Oil and Gas
SHIELDING GAS • Chemical
98% Ar / 2% O₂ • Petrochemical
• Welding 2205 duplex stainless steel

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.030 (0.8) ED035023

0.035 (0.9) ED035025
0.045 (1.1) ED035027
1/16 (1.6) ED035028

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn %Si

Requirements
AWS ER2209 0.03 max 21.5 - 23.5 7.5 - 9.5 2.5 - 3.5 0.5 - 2.0 0.90 max
Typical Results (2)
0.01 22.7 8.5 3.0 1.4 0.4

%P %S %N %Cu FN

Requirements
AWS ER2209 0.03 max 0.03 max 0.08 - 0.20 0.75 max Not Required
Typical Results (2)
0.01 0.001 0.15 0.06 30 - 60

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210 30-50 CFH 98% Argon/

0.045 (1.1) 28-32 180-250 2% Carbon Dioxide
1/16 (1.6) 29-33 200-280
Typical wire composition. (2)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-55 | www.lincolnelectric.com
MIG (GMAW) WIRE

BLUE MAX® MIG 2594

Stainless • AWS ER2594

KEY FEATURES CONFORMANCES

• A super-duplex grade electrode that provides matching AWS A5.9: ER2594
chemistry and mechanical property characteristics to wrought super-
ASME SFA-5.9: ER2594
duplex alloys such as 2507 and Zeron100, as well as to super-duplex
casting alloys (ATSM A890) CWB/CSA: ER2594
• The electrode is over-alloyed 2-3% in nickel to provide ABS: ER2594
the optimum ferrite/austenite ratio in the finished weld
resulting in high tensile and yield strength and superior TYPICAL APPLICATIONS
resistance to stress corrosion, cracking (SCC) and
pitting corrosion • Process Pipework
• Q2 Lot - Certificate showing actual wire composition and calculated
®
• Pumps and Valves
ferrite number (FN) available online
• Pressure Vessels
• Welding Zeron 100% and similar base metals
WELDING POSITIONS
All SHIELDING GAS
98% Ar / 2% O₂

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED035029

0.045 (1.1) ED035030

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn %Si

Requirements
AWS ER2594 0.03 max 24.0 - 27.0 8.0 - 10.5 2.5 - 4.5 2.5 max 1.0 max
Typical Results (2)
0.02 24.6 8.6 3.8 0.8 0.3

%P %S %N %Cu %W FN

Requirements
AWS ER2594 0.03 max 0.02 max 0.20 - 0.30 1.5 max 1.00 max Not Required
Typical Results(2) 0.02 0.01 0.25 0.01 0.01 30 - 60

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Gas Flow Gas

0.035 (0.9) 26-29 160-210

0.045 (1.1) 28-32 180-250 30-50 CFH 98% Ar / 2% O2

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-5 6
MIG (GMAW) WIRE

LINCOLN® RED MAX® 308LSI

Stainless • AWS ER308Si, ER308LSi

KEY FEATURES CONFORMANCES

• Engineered surface treatment for weldability control in AWS A5.9: ER308LSi, ER308Si
semiautomatic applications
ASME SFA5.9: ER308LSi, ER308Si
• High silicon level for increased puddle fluidity and toe wetting
ISO 14343-A: G 19 9 L Si
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online ISO 14343-B: SS308LSI, SS308Si
ABS: ER308LSi, ER308Si

WELDING POSITIONS
All
TYPICAL APPLICATIONS
• Semiautomatic welding
SHIELDING GAS
• 304 and 304L stainless steel
Short Circuiting Transfer:
• Common austenitic stainless steels referred to as “18-8” steels
90% He/ 7.5% Ar/ 2.5% CO2
Axial Spray Transfer: • ASTM A743 or A744 Types CF-8 and CF-3
98% Argon/ Balance O2 or CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5kg) 33 lb (15 kg) 500 lb (227 kg) 500 lb (227 kg)
in (mm) Steel Spool PLW Steel Spool Accu-Trak® Drum Accu-Pak® Box

0.035 (0.9) ED038003 ED037983 ED037989 ED037992

0.040 (1.0) ED038001
0.045 (1.1) ED038004 ED037984 ED037990 ED037993
1/16 (1.6) ED037985 ED037991 ED037994

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements - AWS ER308Si, ER308LSi Not Specified

Typical Results - As-Welded
(3)
455 (66) 635 (92) 46 10

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS ER308Si, ER308LSi 0.03 max 19.5-22.0 9.0-11.0 0.75 max 1.0-2.5
Typical Results (3)
0.01 19.9 10.0 0.16 2.1
%Si %P %S %N (5)
%Cu

Requirements - AWS ER308Si, ER308LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results(3) 0.88 0.02 0.01 0.05 0.17

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4) AWS Requirement for ER308Si is 0.08% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

F-57 | www.lincolnelectric.com
MIG (GMAW) WIRE

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 20-21 60 0.9 (2.0)
13 (1/2) 4.6 (180) 21-23 90 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 22-24 105 1.8 (3.9)
90% He / 7.5% Ar / 2.5% CO2 13 (1/2) 7.6 (300) 23-25 130 2.3 (5.0)
13 (1/2) 8.9 (350) 24-26 145 2.7 (5.9)
13 (1/2) 10.2 (400) 25-27 155 3.1 (6.7)
13 (1/2) 2.5 (100) 20-21 80 1.1 (2.8)
13 (1/2) 3.2 (125) 21-22 110 1.5 (3.5)
13 (1/2) 3.8 (150) 21-23 130 1.7 (4.2)
0.045 in (1.1 mm), DC+
13 (1/2) 4.4 (175) 22-24 145 2.0 (4.8)
90% He / 7.5% Ar / 2.5% CO2
13 (1/2) 5.6 (220) 23-25 170 2.6 (6.1)
13 (1/2) 6.4 (250) 24-26 180 2.9 (6.9)
13 (1/2) 7.0 (275) 25-27 190 3.2 (7.6)
Axial Spray Transfer
13 (1/2) 10.2 (400) 23-24 190 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 24-25 200 3.3 (7.1)
98% Ar /2% O2 13 (1/2) 11.4 (450) 24-25 210 3.5 (7.5)
13 (1/2) 12.1 (475) 25-26 220 3.7 (8.0)
13 (1/2) 6.1 (240) 22-24 195 2.8 (6.6)
13 (1/2) 6.6 (260) 23-25 215 3.0 (7.2)
0.045 in (1.1 mm), DC+
13 (1/2) 7.6 (300) 24-26 245 3.5 (8.3)
98% Ar /2% O2
13 (1/2) 8.3 (325) 25-27 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25-27 275 4.2 (10.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4) AWS Requirement for ER308Si is 0.08% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

To estimate ESO, subtract 1/8 in (3.2 mm) from CTWD.

(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-5 8
MIG (GMAW) WIRE

LINCOLN® RED MAX® 309LSI

Stainless • AWS ER309Si, ER309LSi

KEY FEATURES CONFORMANCES

• Engineered surface treatment for weldability control in AWS A5.9: ER309LSi, ER309Si
semiautomatic applications
ASME SFA-5.9: ER309LSi, ER309Si
• High silicon level for increased puddle fluidity and toe wetting
ISO 14343-A: G 23 12 L Si
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online ISO14343-B: SS309LSi, SS309Si
ABS: ER309LSi, ER309Si

WELDING POSITIONS
All

TYPICAL APPLICATIONS
SHIELDING GAS
• Semiautomatic welding
Short Circuiting Transfer:
• Designed for joining stainless steel to mild steel or
90% He/ 7.5% Ar/ 2.5% CO2 low alloy steel
Axial Spray Transfer:
98% Argon/ Balance O2 or CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5kg) 33 lb (15 kg) 500 lb (227 kg) 500 lb (227 kg)
in (mm) Steel Spool PLW Steel Spool Accu-Trak® Drum Accu-Pak® Box

0.035 (0.9) ED037347 ED036763 ED036971 ED036927

0.040 (1.0) ED036992
0.045 (1.1) ED037348 ED036764 ED036972 ED036928
1/16 (1.6) ED037349 ED036765 ED036973 ED036929

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements - AWS ER309Si, ER309LSi Not Specified
Typical Results(3) - As-Welded 450 (65) 595 (86) 42 11

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS ER309Si, ER309LSi 0.03 max 23.0-25.0 12.0-14.0 0.75 max 1.0-2.5
Typical Results - As-Welded
(3)
0.03 23.5 13.7 0.28 2.0
%Si %P %S %N (5)
%Cu

Requirements - AWS ER309Si, ER309LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results - As-Welded
(3)
0.89 0.02 0.01 0.06 0.22

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4) AWS Requirement for ER309Si is 0.12% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

F-59 | www.lincolnelectric.com
MIG (GMAW) WIRE

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 20-21 60 0.9 (2.0)
13 (1/2) 4.6 (180) 21-23 90 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 22-24 105 1.8 (3.9)
90% He / 7.5% Ar / 2.5% CO2 13 (1/2) 7.6 (300) 23-25 130 2.3 (5.0)
13 (1/2) 8.9 (350) 24-26 145 2.7 (5.9)
13 (1/2) 10.2 (400) 25-27 155 3.1 (6.7)
13 (1/2) 2.5 (100) 20-21 80 1.1 (2.8)
13 (1/2) 3.2 (125) 21-22 110 1.5 (3.5)
13 (1/2) 3.8 (150) 21-23 130 1.7 (4.2)
0.045 in (1.1 mm), DC+
13 (1/2) 4.4 (175) 22-24 145 2.0 (4.8)
90% He / 7.5% Ar / 2.5% CO2
13 (1/2) 5.6 (220) 23-25 170 2.6 (6.1)
13 (1/2) 6.4 (250) 24-26 180 2.9 (6.9)
13 (1/2) 7.0 (275) 25-27 190 3.2 (7.6)
Axial Spray Transfer
13 (1/2) 10.2 (400) 23-24 190 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 24-25 200 3.3 (7.1)
98% Ar /2% O2 13 (1/2) 11.4 (450) 24-25 210 3.5 (7.5)
13 (1/2) 12.1 (475) 25-26 220 3.7 (8.0)
13 (1/2) 6.1 (240) 22-24 195 2.8 (6.6)
13 (1/2) 6.6 (260) 23-25 215 3.0 (7.2)
0.045 in (1.1 mm), DC+
13 (1/2) 7.6 (300) 24-26 245 3.5 (8.3)
98% Ar /2% O2
13 (1/2) 8.3 (325) 25-27 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25-27 275 4.2 (10.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4) AWS Requirement for ER309Si is 0.12% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

To estimate ESO, subtract 1/8 in (3.2 mm) from CTWD.

(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-60
MIG (GMAW) WIRE

LINCOLN® RED MAX® 316LSI

Stainless • AWS ER316Si, ER316LSi

KEY FEATURES CONFORMANCES

• Engineered surface treatment for weldability control in AWS A5.9: ER316LSi, ER316Si
semiautomatic applications
ASME SFA-5.9: ER316LSi, ER316Si
• High silicon level for increased puddle fluidity and toe wetting
CWB/CSA: ER316LSi, ER316Si
• Molybdenum grade for increased corrosion resistance
ISO 14343-B: SS316LSi, SS316Si
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online ABS: ER316LSi, ER316Si

WELDING POSITIONS TYPICAL APPLICATIONS

All • Semiautomatic welding
• Molybdenum bearing austenitic stainless steels
SHIELDING GAS • 316 and 316L stainless steel
Short Circuiting Transfer:
90% He/ 7.5% Ar/ 2.5% CO2
Axial Spray Transfer:
98% Argon/ Balance O2 or CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5kg) 33 lb (15 kg) 500 lb (227 kg) 500 lb (227 kg)
in (mm) Steel Spool PLW Steel Spool Accu-Trak® Drum Accu-Pak® Box

0.035 (0.9) ED038005 ED037986 ED037998 ED037995

0.045 (1.1) ED037987 ED037999 ED037996
1/16 (1.6) ED037988 ED038000 ED037997

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements - AWS ER316Si, ER316LSi Not Specified
Typical Results - As-Welded
(3)
405 (59) 560 (81) 40 7

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS ER316Si, ER316LSi 0.03 max 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5
Typical Results (3)
0.02 18.9 13.7 2.3 2.0
%Si %P %S %N (5)
%Cu

Requirements - AWS ER316Si, ER316LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results(3) 0.89 0.02 0.01 0.06 0.22

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4) AWS Requirement for ER316Si is 0.08% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

F-61 | www.lincolnelectric.com
MIG (GMAW) WIRE

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 20-21 60 0.9 (2.0)
13 (1/2) 4.6 (180) 21-23 90 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 22-24 105 1.8 (3.9)
90% He / 7.5% Ar / 2.5% CO2 13 (1/2) 7.6 (300) 23-25 130 2.3 (5.0)
13 (1/2) 8.9 (350) 24-26 145 2.7 (5.9)
13 (1/2) 10.2 (400) 25-27 155 3.1 (6.7)
13 (1/2) 2.5 (100) 20-21 80 1.1 (2.8)
13 (1/2) 3.2 (125) 21-22 110 1.5 (3.5)
13 (1/2) 3.8 (150) 21-23 130 1.7 (4.2)
0.045 in (1.1 mm), DC+
13 (1/2) 4.4 (175) 22-24 145 2.0 (4.8)
90% He / 7.5% Ar / 2.5% CO2
13 (1/2) 5.6 (220) 23-25 170 2.6 (6.1)
13 (1/2) 6.4 (250) 24-26 180 2.9 (6.9)
13 (1/2) 7.0 (275) 25-27 190 3.2 (7.6)
Axial Spray Transfer
13 (1/2) 10.2 (400) 23-24 190 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 24-25 200 3.3 (7.1)
98% Ar /2% O2 13 (1/2) 11.4 (450) 24-25 210 3.5 (7.5)
13 (1/2) 12.1 (475) 25-26 220 3.7 (8.0)
13 (1/2) 6.1 (240) 22-24 195 2.8 (6.6)
13 (1/2) 6.6 (260) 23-25 215 3.0 (7.2)
0.045 in (1.1 mm), DC+
13 (1/2) 7.6 (300) 24-26 245 3.5 (8.3)
98% Ar /2% O2
13 (1/2) 8.3 (325) 25-27 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25-27 275 4.2 (10.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4) AWS Requirement for ER316Si is 0.08% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

To estimate ESO, subtract 1/8 in (3.2 mm) from CTWD.

(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-6 2
MIG (GMAW) WIRE

LINCOLN® RED MAX® 307_MOD

Stainless

KEY FEATURES CONFORMANCES

• Austenitic stainless steel ISO 14343-A: G 18 8 Mn
• 7% Manganese (Mn) increases resistance to hot cracking between
dissimilar steels
• Q2 Lot® - Certificates showing actual wire composition TYPICAL APPLICATIONS
and calculated ferrite number (FN) available online • Automotive exhaust systems
• Armor Plate (military)
WELDING POSITIONS • Designed for joining dissimilar stainless steels
All • Work hardening manganese steel

SHIELDING GAS
Short Circuiting Transfer
90% He / 7.5% Argon / 2.5% CO2
Axial Spray Transfer
98% Argon / Balance O2 or CO2

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg) 500 lb (227 kg) 750 lb (340 kg)
in (mm) PLW Steel Spool Accu-Trak® Drum Accu-Pak® Box Accu-Pak® Box
0.035 (0.9) ED036933 ED036936 ED036937
0.040 (1.0) ED037173 ED037175 ED037174
ED037546
0.045 (1.1) ED036934 ED036938 ED036939
1/16 (1.6) ED036935 ED036940 ED036941

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation
MPa (ksi) MPa (ksi) %
Typical Results(3) - As-Welded 434 (63) 627 (91) 38

WIRE COMPOSITION(1)
%C %Mn %Si %Cr %Ni %S %P

Typical Results(2) 0.08 7.1 0.80 18.8 8.6 0.009 0.023

Typical wire composition. (2)See test results disclaimer

(1)

F-63 | www.lincolnelectric.com
MIG (GMAW) WIRE

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 20-21 60 0.9 (2.0)
13 (1/2) 4.6 (180) 21-23 90 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 22-24 105 1.8 (3.9)
90% He / 7.5% Ar / 2.5% CO2 13 (1/2) 7.6 (300) 23-25 130 2.3 (5.0)
13 (1/2) 8.9 (350) 24-26 145 2.7 (5.9)
13 (1/2) 10.2 (400) 25-27 155 3.1 (6.7)
13 (1/2) 2.5 (100) 20-21 80 1.1 (2.8)
13 (1/2) 3.2 (125) 21-22 110 1.5 (3.5)
13 (1/2) 3.8 (150) 21-23 130 1.7 (4.2)
0.045 in (1.1 mm), DC+
13 (1/2) 4.4 (175) 22-24 145 2.0 (4.8)
90% He / 7.5% Ar / 2.5% CO2
13 (1/2) 5.6 (220) 23-25 170 2.6 (6.1)
13 (1/2) 6.4 (250) 24-26 180 2.9 (6.9)
13 (1/2) 7.0 (275) 25-27 190 3.2 (7.6)
Axial Spray Transfer
13 (1/2) 10.2 (400) 23-24 190 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 24-25 200 3.3 (7.1)
98% Ar /2% O2 13 (1/2) 11.4 (450) 24-25 210 3.5 (7.5)
13 (1/2) 12.1 (475) 25-26 220 3.7 (8.0)
13 (1/2) 6.1 (240) 22-24 195 2.8 (6.6)
13 (1/2) 6.6 (260) 23-25 215 3.0 (7.2)
0.045 in (1.1 mm), DC+
13 (1/2) 7.6 (300) 24-26 245 3.5 (8.3)
98% Ar /2% O2
13 (1/2) 8.3 (325) 25-27 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25-27 275 4.2 (10.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4) AWS Requirement for ER308Si is 0.08% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

To estimate ESO, subtract 1/8 in (3.2 mm) from CTWD.

(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-6 4
MIG (GMAW) WIRE

MUREX® 308LSI
Stainless • AWS ER308Si, ER308LSi

KEY FEATURES CONFORMANCES

• Similar in composition to 308L with higher silicon content to increase AWS A5.9: ER308Si, ER308LSi
puddle fluidity and improve the bead appearance ASME SFA-5.9: ER308Si, ER308LSi
• Used to primarily weld equipment made with 304 type CWB/CSA: ER308LSi
stainless steel
• Q2 Lot® - Certificate showing actual wire composition and
calculated ferrite number (FN) available online TYPICAL APPLICATIONS
• 304 and 304L stainless steels
• Common austenitic stainless steels referred to as
WELDING POSITIONS “18-8” steels
All • ASTM A743 or A744 Types CF-8 and CF-3

SHIELDING GAS
Short Circuiting Transfer:
90% He / 7.5% Ar / 2.5% CO2
Axial Spray Transfer:
98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (14.9 kg) 500 lb (227 kg)
in (mm) Steel Spool Accu-Trak® Drum
0.030 (0.8) ED036497
0.035 (0.9) ED035601 ED035604
0.040 (1.0) ED037922 ED037923
0.045 (1.1) ED035603 ED035605
0.47 (1.2) ED036986 ED036987
1/16 (1.6) ED035602

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn
Requirements - AWS ER308LSi 0.03 max 19.5-22.0 9.0-11.0 0.75 max 1.0-2.5
Typical Results(3) 0.02 19.9 9.6 0.08 2.0
%Si %P %S %N (5)
%Cu
Requirements - AWS ER308LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results(3) 0.81 0.02 0.02 0.05 0.06

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4) AWS Requirements for ER308Si is 0.08% max carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-65 | www.lincolnelectric.com
MIG (GMAW) WIRE

MUREX® 309LSI
Stainless • AWS ER309Si, ER309LSi

KEY FEATURES CONFORMANCES

• Similar in composition to 309L with higher silicon content to increase AWS A5.9: ER309Si, ER309LSi
puddle fluidity and improve the bead appearance ASME SFA-5.9: ER309Si, ER309LSi
• Excellent contour of the weld minimizes the need for grinding CWB/CSA: ER309LSi
• Q2 Lot® - Certificate showing actual wire composition
and calculated ferrite number (FN) available online
TYPICAL APPLICATIONS
WELDING POSITIONS • Designed for joining stainless steel to mild or
low alloy steel
All

SHIELDING GAS
Short Circuiting Transfer:
90% He/ 7.5% Ar/ 2.5% CO2
Axial Spray Transfer:
98% Argon/ 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (14.9 kg) 500 lb (227 kg)
in (mm) Steel Spool Accu-Trak® Drum
0.030 (0.8) ED035607
0.035 (0.9) ED035606 ED035609
0.045 (1.1) ED035608 ED035610
1/16 (1.6) ED036498

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn
Requirements - AWS ER309LSi 0.03 max 23.0-25.0 12.0-14.0 0.75 max 1.0-2.5
Typical Results(3) 0.02 23.4 13.7 0.30 2.1
%Si %P %S %N (5)
%Cu
Requirements - AWS ER309LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results(3) 0.77 0.02 <0.01 0.09 0.09

Typical wire composition. (2)Measured with 0.2% offset

(1)
See test results disclaimer (4)AWS Requirement for ER309Si is 0.12% max. carbon. (5Included in 0.50% max. for other elements not specified.
(3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-66
MIG (GMAW) WIRE

MUREX® 316LSI
Stainless • AWS ER316Si, ER316LSi

KEY FEATURES CONFORMANCES

• Similar in composition to 316L with higher silicon content to increase AWS A5.9: ER316Si, ER316LSi
puddle fluidity and improve the bead appearance ASME SFA-5.9: ER316Si, ER316LSi
• Molybdenum grade for increased corrosion resistance CWB/CSA: ER316LSi
• Q2 Lot® - Certificate showing actual wire composition
and calculated ferrite number (FN) available online
TYPICAL APPLICATIONS
• Molybdenum bearing austenitic stainless steels
WELDING POSITIONS • Type 316 and 316L
All
SHIELDING GAS
Short Circuiting Transfer:
90% He / 7.5% Argon / 2.5% CO2
Axial Spray Transfer:
98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (14.9 kg) 500 lb (227 kg)
in (mm) Steel Spool Accu-Trak® Drum

0.030 (0.8) ED036499

0.035 (0.9) ED035611 ED035614
0.045 (1.1) ED035613 ED035615
1/16 (1.6) ED035612

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn

Requirements - AWS ER316LSi 0.03 max 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5

Typical Results (3)
0.02 18.3 11.3 2.2 1.6
%Si %P %S %N (5)
%Cu
Requirements - AWS ER316LSi 0.65-1.00 0.03 max 0.03 max Not Specified 0.75 max
Typical Results(3) 0.82 0.02 0.02 0.07 0.10

Typical wire composition. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4)AWS Requirement for ER316Si is 0.08% max. carbon. (5)Included in 0.50% max. for other elements not specified.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-67 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 308L
Stainless | AWS E308T0-1, E308T0-4, E308LT0-1, E308LT0-4

KEY FEATURES CONFORMANCES

• Precision layer wound winding delivers steady AWS A5.22: E308LT0-1, E308LT0-4
spool payoff and more consistent feeding
ASME SFA-5.22: E308LT0-1, E308LT0-4
• Smooth arc action with minimal spatter reduces
CWB/CSA: E308LT0-1, E308LT0-4
post-weld cleaning
• Polished weld bead appearance reduces
post-weld brushing TYPICAL APPLICATIONS
• 304L and other common 18/8 stainless steels
WELDING POSITIONS
• Nitrogen bearing 304LN and titanium stabilized 321
Flat & Horizontal
• General fabrication including piping, tanks, and pressure vessels

SHIELDING GAS
75% Ar/25% CO2 100% CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) PLW Plastic Spool 33 lb (15 kg) PLW Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)
1.1 (0.045) ED037216 ED037118
1.6 1/16 ED037119

MECHANICAL PROPERTIES(1)
Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E308LT0-1, E308LT0-4 Not Specified 520 (75) min 35 min Not Specified
AWS E308T0-1, E308T0-4 Not Specified 550 (80) min Not Specified
Typical Results (3)

As-Welded with 100% CO2 386 (56) 566 (82) 40 7-11

As-Welded with 75% Ar/25% CO2 393 (57) 572 (83) 39 8-12

Typical all weld metal, DC+

(1)
Measured with 0.2% offset
(2)
See test results disclaimer
(3)

www.lincolnelectric.com | F-68
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C(4) %Mn %Si %S %P
Requirements
AWS E308LT0-1 & E308LT0-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max
Typical Results(3)
≤0.03 1.2-1.3 0.6-0.7 ≤ 0.01 ≤ 0.02
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2 ≤0.03 1.4-1.5 0.7-0.8 ≤ 0.01 ≤ 0.02
%Ni %Cr %Mo %Cu %Bi
Requirements
AWS E308LT0-1 & E308LT0-4 9.0-11.0 18.0-21.0 0.75 max 0.75 max —
Typical Results (3)

As-Welded with 100% CO2 9.5-9.9 18.0-18.6 ≤ 0.20 ≤ 0.25 0.02

As-Welded with 75% Ar/25% CO2 9.7-9.9 18.5-19.0 ≤ 0.20 ≤ 0.25 0.02

Typical all weld metal, DC+

(1)
See test results disclaimer
(3)
Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon
(4)

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, Wire Feed Speed/
Shielding Gas CTWD(5) Voltage Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
in (mm) mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 5.3 (210) 22-24 140 2.1 (4.6) 1.8 (4.0) 86

0.045 in (1.1 mm), DC+
19 (3/4) 8.9 (350) 24-26 185 3.6 (8.0) 3.1 (6.9) 86
75% Ar/25% CO2
19 (3/4) 11.4 (450) 26-28 225 4.7 (10.4) 4.0 (8.8) 84
25 (1) 3.6 (140) 25-29 155 2.8 (6.2) 2.6 (5.2) 89.6
1/16 in (1.6 mm), DC+
25 (1) 6.4 (250) 27-31 250 5.0 (11.0) 4.2 (9.2) 89.3
75% Ar/25% CO2
25 (1) 8.1 (320) 28-32 285 6.0 (13.2) 5.3 (11.7) 88.6
(5)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO2

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-69 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 308L P
Stainless | AWS E308T1-1, E308T1-4, E308LT1-1, E308LT1-4

KEY FEATURES CONFORMANCES

• Precision layer wound winding delivers steady AWS A5.22: E308LT1-1, E308LT1-4
spool payoff and more consistent feeding
ASME SFA-5.22: E308LT1-1, E308LT1-4
• Smooth arc action with minimal spatter
CWB/CSA: E308LT1-1, E308LT1-4
reduces post-weld cleaning
• Polished weld bead appearance reduces
post-weld brushing TYPICAL APPLICATIONS
• 304L and other common 18/8 stainless steels
WELDING POSITIONS • Nitrogen bearing 304LN and titanium stabilized 321
All Positions • General fabrication including piping, tanks and pressure vessels

SHIELDING GAS
75% Ar/25% CO2 100% CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) PLW Plastic Spool 33 lb (15 kg) PLW Plastic Spool 400 lb (181 kg)
in (mm) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag) Drum
0.045 (1.1) ED037217 ED037125 ED037660
1/16 (1.6) ED037126 ED037661

MECHANICAL PROPERTIES(1)
Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E308LT1-1, E308LT1-4 Not Specified 520 (75) min 35 min Not Specified
AWS E308T1-1, E308T1-4 Not Specifid 550 (80) min 35 min Not Specified
Typical Results(3)
As-Welded with 100% CO2 386 (56) 566 (82) 40 7-11

As-Welded with 75% Ar/25% CO2 393 (57) 572 (83) 39 8-12

Typical all weld metal, DC+

(1) (2)
Measured with 0.2% offset (3)
See test results disclaimer

www.lincolnelectric.com | F-7 0
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C(4) %Mn %Si %S %P
Requirements
AWS E308LT1-1 & E308LT1-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max
Typical Results(3)
≤0.03 1.2-1.3 0.6-0.7 ≤ 0.01 ≤ 0.02
As-Welded with 100% CO2

As-Welded with 75% Ar/25% CO2 ≤0.03 1.4-1.5 0.7-0.8 ≤ 0.01 ≤ 0.02
%Ni %Cr %Mo %Cu %Bi
Requirements
AWS E308LT1-1 & E308LT1-4 9.0-11.0 18.0-21.0 0.75 max 0.75 max —
Typical Results(3)
As-Welded with 100% CO2 9.5-9.9 18.0-18.6 ≤ 0.20 ≤ 0.25 0.01

As-Welded with 75% Ar/25% CO2 9.7-9.9 18.5-19.0 ≤ 0.20 ≤ 0.25 0.01

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, Wire Feed Speed/
Shielding Gas CTWD(5) Voltage Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
in (mm) mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 5.1 (200) 22-24 130 2.0 (4.3) 1.5 (3.3) 76.7
0.045 in (1.1 mm), DC+
19 (3/4) 8.4 (330) 24-26 180 3.3 (7.2) 2.6 (5.7) 79.1
75% Ar/25% CO2
19 (3/4) 11.2 (440) 26-28 220 4.3 (9.5) 3.5 (7.8) 82.1
25 (1) 3.6 (140) 24-26 160 2.5 (5.6) 2.2 (4.8) 85.7
1/16 in (1.6 mm), DC+
25 (1) 5.0 (195) 24-26 200 3.5 (7.8) 3.0 (6.7) 85.8
75% Ar/25% CO2
25 (1) 6.4 (250) 25-27 220 4.6 (10.1) 3.9 (8.6) 85.6

To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO2
(5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-71 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 309L
Stainless • AWS E309T0-1, E309T0-4, E309LT0-1, E309LT0-4

KEY FEATURES CONFORMANCES

• Precision layer wound winding delivers steady AWS A5.22: E309LT0-1, E309LT0-4
spool payoff and more consistent feeding
ASME SFA-5.22: E309LT0-1, E309LT0-4
• Smooth arc action with minimal spatter
CWB/CSA: E309LT0-1, E309LT0-4
reduces post-weld cleaning
• Polished weld bead appearance reduces
post-weld brushing TYPICAL APPLICATIONS
• Buffer layers and clad steels – overlays on CMn, mild steel
WELDING POSITIONS or low alloy steels

Flat & Horizontal • Dissimilar joints – stainless types 410, 304L, 321, and 316L
to mild and low alloy steels

SHIELDING GAS
75% Ar/25% CO2 100% CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) PLW Plastic Spool 33 lb (15 kg) PLW Plastic Spool
in (mm) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)
0.045 (1.1) ED037218 ED037120
1/16 (1.6) ED037121

MECHANICAL PROPERTIES(1)
Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E309LT0-1, E309LT0-4 Not Specified 520 (75) min 35 min Not Specified
AWS E309T0-1, E309T0-4 Not Specifid 550 (80) min 35 min Not Specified
Typical Results (3)

As-Welded with 100% CO2 434 (63) 565 (82) 33 —

As-Welded with 75% Ar/25% CO2 450 (65) 593 (86) 33 —

Typical all weld metal, DC+

(1) (2)
Measured with 0.2% offset (3)
See test results disclaimer

www.lincolnelectric.com | F-7 2
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C(4) %Mn %Si %S %P
Requirements
AWS E309LT0-1 & E309LT0-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max
Typical Results(3)
≤0.03 1.0 0.8 ≤ 0.01 ≤ 0.02
As-Welded with 100% CO2
As-Welded with 75% Ar/25% CO2 ≤0.03 1.0 0.9 ≤ 0.01 ≤ 0.02
%Ni %Cr %Mo %Cu %Bi
Requirements
AWS E309LT0-1 & E309LT0-4 12.0-14.0 22.0-25.0 0.75 max 0.75 max —
Typical Results (3)

As-Welded with 100% CO2 12.8-13.2 23.6-23.9 ≤ 0.20 ≤ 0.25 0.02

As-Welded with 75% Ar/25% CO2 12.9-13.3 23.9-24.1 ≤ 0.20 ≤ 0.25 0.02

Typical all weld metal, DC+

(1)
See test results disclaimer
(3)
Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon
(4)

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, Wire Feed Speed/
Shielding Gas CTWD(5) Voltage Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
in (mm) mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 5.3 (210) 22-24 140 2.1 (4.6) 1.9 (4.2) 91.3
0.045 in (1.1 mm), DC+
19 (3/4) 8.9 (350) 24-26 185 3.9 (8.7) 3.4 (7.5) 86.2
75% Ar/25% CO2
19 (3/4) 11.4 (450) 26-28 225 4.7 (10.3) 4.4 (9.6) 93.2
25 (1) 3.6 (140) 23-25 165 2.7 (5.9) 2.3 (5.0) 84.7
1/16 in (1.6 mm), DC+
25 (1) 6.4 (250) 25-27 235 4.8 (10.6) 4.2 (9.3) 87.7
75% Ar/25% CO2
25 (1) 8.1 (320) 26-28 290 6.1 (13.5) 5.4 (12) 88.8

(5)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO2

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-73 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 309L P
Stainless | AWS E309T1-1, E309T1-4, E309LT1-1, E309LT1-4

KEY FEATURES CONFORMANCES

• Precision layer wound winding delivers steady AWS A5.22: E309LT1-1, E309LT1-4
spool payoff and more consistent feeding
ASME SFA-5.22: E309LT1-1, E309LT1-4
• Smooth arc action with minimal spatter
CWB/CSA: E309LT1-1, E309LT1-4
reduces post-weld cleaning
• Polished weld bead appearance reduces
post-weld brushing TYPICAL APPLICATIONS
• Buffer layers and clad steels – overlays on CMn,
WELDING POSITIONS mild steel or low alloy steels

All Positions • Dissimilar joints – stainless types 410, 304L, 321,

and 316L to mild and low alloy steels

SHIELDING GAS
75% Ar/25% CO2 100% CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) PLW Plastic Spool 33 lb (15 kg) PLW Plastic Spool 400 lb (181 kg)
in (mm) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag) Drum
0.045 (1.1) ED037219 ED037127 ED037662
1/16 (1.6) ED037128 ED037663

MECHANICAL PROPERTIES(1)
Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E309LT1-1, E309LT1-4 Not Specified 520 (75) min 30 min Not Specified
AWS E309T1-1, E309T1-4 Not Specified 550 (80) min 30 min Not Specified
Typical Results (3)

As-Welded with 100% CO2 434 (63) 565 (82) 33 —

As-Welded with 75% Ar/25% CO2 450 (65) 593 (86) 33 —

Typical all weld metal, DC+
(1) (2)
Measured with 0.2% offset (3)
See test results disclaimer

www.lincolnelectric.com | F- 74
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C(4) %Mn %Si %S %P
Requirements
AWS E309LT1-1 & E309LT1-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max
Typical Results(3)
As-Welded with 100% CO2 ≤0.03 1.0 0.8 ≤ 0.01 ≤ 0.02

As-Welded with 75% Ar/25% CO2 ≤0.03 1.0 0.9 ≤ 0.01 ≤ 0.02
%Ni %Cr %Mo %Cu %Bi
Requirements
AWS E309LT1-1 & E309LT1-4 12.0-14.0 22.0-25.0 0.75 max 0.75 max —
Typical Results(3)
As-Welded with 100% CO2 12.8-13.2 23.6-23.9 ≤ 0.20 ≤ 0.25 0.01

As-Welded with 75% Ar/25% CO2 12.9-13.3 23.9-24.1 ≤ 0.20 ≤ 0.25 0.01

Typical all weld metal, DC+

(1)
See test results disclaimer
(3)
Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon
(4)

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, Wire Feed Speed/
Shielding Gas CTWD(5) Voltage Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
in (mm) mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 5.1 (200) 22-24 130 2.1 (4.6) 1.7 (3.8) 82.6
0.045 in (1.1 mm), DC+
19 (3/4) 8.4 (330) 24-26 180 3.4 (7.4) 2.8 (6.1) 82.4
75% Ar/25% CO2
19 (3/4) 11.2 (440) 26-28 220 4.5 (10) 3.7 (8.1) 81
25 (1) 3.6 (140) 22-24 150 2.5 (5.6) 2.2 (4.8) 85.7
1/16 in (1.6 mm), DC+
25 (1) 5.0 (195) 24-26 190 3.6 (7.9) 3.0 (6.7) 84.8
75% Ar/25% CO2
25 (1) 7.1 (280) 25-27 220 5.2 (11.4) 4.4 (9.6) 84.2

(5)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO2

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-75 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 316L
Stainless | AWS E316T0-1, E316T0-4, E316LT0-1, E316LT0-4

KEY FEATURES CONFORMANCES

• Precision layer wound winding delivers steady AWS A5.22: E316LT0-1, E316LT0-4
spool payoff and more consistent feeding
ASME SFA-5.22: E316LT0-1, E316LT0-4
• Smooth arc action with minimal spatter
CWB/CSA: E316LT0-1, E316LT0-4
reduces post-weld cleaning
• Polished weld bead appearance reduces
post-weld brushing
TYPICAL APPLICATIONS
• 1.5 – 3% Mo austenitic stainless steel
WELDING POSITIONS • Suitable for Ti or Nb stabilized and nitrogen-bearing
Flat & Horizontal versions of the above alloys
• Applications requiring good resistance to pitting
SHIELDING GAS and general corrosion

75% Ar/25% CO2 100% CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) PLW Plastic Spool 33 lb (15 kg) PLW Plastic Spool
in (mm) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)
0.045 (1.1) ED037220 ED037122
1/16 (1.6) ED037123

MECHANICAL PROPERTIES(1)
Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E316LT0-1, E316LT0-4 Not Specified 520 (75) min 30 min Not Specified
AWS E316T0-1, E316T0-4 Not Specified 550 (80) min 30 min Not Specified
Typical Results(3)
As-Welded with 100% CO2 414 (60) 552 (80) 34 6-8

As-Welded with 75% Ar/25% CO2 421 (65) 565 (82) 34 8-11

Typical all weld metal, DC+

(1) (2)
Measured with 0.2% offset (3)
See test results disclaimer

www.lincolnelectric.com | F-76
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C(4) %Mn %Si %S %P
Requirements
AWS E316LT0-1 & E316LT0-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max
Typical Results(3)
As-Welded with 100% CO2 ≤0.03 1.0 0.6 ≤ 0.01 ≤ 0.02

As-Welded with 75% Ar/25% CO2 ≤0.03 1.1 0.7 ≤ 0.01 ≤ 0.02
%Ni %Cr %Mo %Cu %Bi
Requirements
AWS E316LT0-1 & E316LT0-4 11.0-14.0 17.0-20.0 2.0-3.0 0.75 max —
Typical Results (3)

As-Welded with 100% CO2 12.3-12.5 18.0-18.5 2.5-2.8 ≤ 0.25 0.02

As-Welded with 75% Ar/25% CO2 12.3-12.5 18.5-19.0 2.5-2.8 ≤ 0.25 0.02

Typical all weld metal, DC+

(1)
See test results disclaimer
(3)
Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon
(4)

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, Wire Feed Speed/
Shielding Gas CTWD(5) Voltage Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
in (mm) mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 5.3 (210) 22-24 130 2.2 (4.8) 1.9 (4.1) 85.4
0.045 in (1.1 mm), DC+
19 (3/4) 8.9 (350) 24-26 175 3.7 (8.2) 3.2 (7.0) 85.3
75% Ar/25% CO2
19 (3/4) 11.4 (450) 26-28 210 4.6 (10.1) 4.1 (9.0) 89.1
25 (1) 3.6 (140) 23-25 155 2.7 (5.9) 2.3 (5.0) 84.7
1/16 in (1.6 mm), DC+
25 (1) 6.4 (250) 25-27 230 4.8 (10.6) 4.3 (9.4) 88.6
75% Ar/25% CO2
25 (1) 8.1 (320) 26-28 280 6.2 (13.6) 5.5 (12.1) 88.9

(5)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO2

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-77 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

ULTRACORE® 316L P
Stainless | AWS E316T1-1, E316T1-4, E316LT1-1, E316LT1-4

KEY FEATURES CONFORMANCES

• Precision layer wound winding delivers steady AWS A5.22: E316LT1-1, E316LT1-4
spool payoff and more consistent feeding
CWB/CSA: E316LT1-1, E316LT1-4
• Smooth arc action with minimal spatter
reduces post-weld cleaning
• Polished weld bead appearance reduces
post-weld brushing TYPICAL APPLICATIONS
• 1.5 – 3% Mo austenitic stainless steel
WELDING POSITIONS • Suitable for Ti or Nb stabilized and nitrogen-bearing
versions of the above alloys
All Positions
• Applications requiring good resistance to pitting
SHIELDING GAS and general corrosion

75% Ar/25% CO2 100% CO2

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) PLW Plastic Spool 33 lb (15 kg) PLW Plastic Spool 400 lb (181 kg)
in (mm) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag) Drum
0.045 (1.1) ED037221 ED037129 ED037664
1/16 (1.6) ED037130 ED037665

MECHANICAL PROPERTIES(1)
Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements
AWS E316LT1-1, E316LT1-4 Not Specified 520 (75) min 30 min Not Specified
AWS E316T1-1, E316T1-4 Not Specified 550 (80) min 30 min Not Specified
Typical Results (3)

As-Welded with 100% CO2 414 (60) 552 (80) 34 6-8

As-Welded with 75% Ar/25% CO2 421 (65) 565 (82) 34 8-11

Typical all weld metal, DC+

(1) (2)
Measured with 0.2% offset (3)
See test results disclaimer

www.lincolnelectric.com | F-7 8
FLUX-CORED (FCAW-G) WIRE

DEPOSIT COMPOSITION(1)
%C(4) %Mn %Si %S %P
Requirements
AWS E316LT1-1 & E316LT1-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max
Typical Results(3)
As-Welded with 100% CO2 ≤0.03 1.0 0.6 ≤ 0.01 ≤ 0.02

As-Welded with 75% Ar/25% CO2 ≤0.03 1.1 0.7 ≤ 0.01 ≤ 0.02
%Ni %Cr %Mo %Cu %Bi
Requirements
AWS E316LT1-1 & E316LT1-4 11.0-14.0 17.0-20.0 2.0-3.0 0.75 max —
Typical Results(3)
As-Welded with 100% CO2 12.3-12.5 18.0-18.5 2.5-2.8 ≤ 0.25 0.01

As-Welded with 75% Ar/25% CO2 12.3-12.5 18.5-19.0 2.5-2.8 ≤ 0.25 0.01
Typical all weld metal, DC+
(1)
See test results disclaimer
(3)
Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon
(4)

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, Wire Feed Speed/
Shielding Gas CTWD(5) Voltage Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
in (mm) mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

19 (3/4) 5.1 (200) 22-24 130 2.0 (4.5) 1.5 (3.3) 73.3
0.045 in (1.1 mm), DC+
19 (3/4) 8.4 (330) 24-26 180 3.3 (7.3) 2.6 (5.8) 79.4
75% Ar/25% CO2
19 (3/4) 11.2 (440) 26-28 220 4.4 (9.7) 3.6 (7.9) 81.4
25 (1) 3.6 (140) 24-26 170 2.6 (5.7) 2.2 (4.8) 84.2
1/16 in (1.6 mm), DC+
25 (1) 5.0 (195 24-26 200 3.6 (7.9) 3.0 (6.7) 84.8
75% Ar/25% CO2
25 (1) 7.1 (280) 25-27 220 5.2 (11.4) 4.4 (9.7) 85

(5)
To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO2

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-79 | www.lincolnelectric.com
BATCH | FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ 308LCF
Stainless • AWS E308LT1-1/4 J

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-6) AWS A5.22: E308LT1-1/4 J
• Charpy V-Notch test results capable of exceeding ASME SFA 5.22: E308LT1-1/4 J
27 J (20 ft•lbf) @ -196°C (-320°F) ISO 17633-A: T 19 9 L P C1 2, T 19 9 L P M21 2
• Exceeds 15 mils (0.38 mm) of lateral expansion @ -196°C (-320°F) ISO 17633-B: TS 308L-F C1 1, TS 308L-F M21 1
• Batch Managed Inventory
TYPICAL APPLICATIONS
• Q2 Lot® - Certificates showing deposit composition, ferrite number,
and charpy impact properties tested @ -196°C (-320°F) • LNG Storage
• Cryogenic Vessels and Piping
WELDING POSITIONS
All
TYPICAL BASE METALS
SHIELDING GAS • 304L stainless steel
80% Argon / 20% CO2 or 100% CO2 • 18/8 steels with service temperatures down to -196°C (-320°F)

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
mm (in) (Vacuum Sealed Foil Bag)
1.2 (0.045) SC308LCF-12
1.6 (1/16) SC308LCF-16

MECHANICAL PROPERTIES(1) – As Required per AWS A5.22

Charpy V-Notch Lateral Expansion
Yield Strength(2) Tensile Strength Elongation J (ft•lb) mm (mils)
MPa (ksi) MPa (ksi) % -196°C (-320°F) -196°C (-320°F)

Requirements
AWS A5.22: E308LT1-1/4 J
As-Welded with 80% Ar/20% CO2 Not Specified 520 (75) min 30 min Not Specified 0.38 (15)
Typical Results(3)
As-Welded with 80% Ar/20% CO2 400 (58) 540 (78) 50 36 (27) 0.70 (28)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22

%C %Mn %Si %S %P
Requirements
As-Welded with 80% Ar/20% CO2 0.04 max 0.5 - 2.5 1.0 max 0.03 max 0.04 max
Typical Results(3) 0.03 1.4 0.6 0.01 0.02
%Cr %Ni %Mo %Cu %FN
Requirements
As-Welded with 80% Ar/20% CO2 18.0-21.0 9.0-11.0 0.75 0.75 Not Specified
Typical Results (3)
18.6 10.5 0.1 0.1 3-6
TYPICAL OPERATING PROCEDURES
Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
19 (3/4) 5.1 (200) 23-26 120 2.1 (4.7) 1.8 (4.0) 85
1.2 mm (0.045 in), DC+ 19 (3/4) 7.6 (300) 25-28 155 3.2 (7.0) 2.7 (6.0) 86
75% Ar/25% CO2 19 (3/4) 10.2 (400) 27-30 185 4.3 (9.4) 3.6 (7.9) 84
Typical all weld metal (2)Measured with 0.2% offset (3)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-80
BATCH | FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ 316LCF
Stainless • AWS E316LT1-1/4 J

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-5) AWS A5.22: E316LT1-1/4 J
• Charpy V-Notch test results capable of exceeding 27 J ASME SFA 5.22: E316LT1-1/4 J
(20 ft•lbf) @ -196°C (-320°F)
ISO 17633-A T 19 12 3 L P C1 2, M21
• Exceeds 15 mils (0.38 mm) of lateral expansion @ -196°C (-320°F) ISO 17633-B: S 316L-F C 1 1, M21 1
• Batch Managed Inventory
• Q2 Lot® - Certificates showing deposit composition, ferrite number, TYPICAL APPLICATIONS
and charpy impact properties tested @ -196°C (-320°F) • LNG Storage

WELDING POSITIONS • Cryogenic Vessels and Piping

All
TYPICAL BASE METALS
SHIELDING GAS 316L stainless steel
80% Argon/20% CO2 or 100% CO2

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
mm (in) (Vacuum Sealed Foil Bag)

1.2 (0.045) SC316LCF-12

1.6 (1/16) SC316LCF-16

MECHANICAL PROPERTIES(1) – As Required per AWS A5.22

Charpy V-Notch Lateral Expansion
Yield Strength(2) Tensile Strength Elongation J (ft•lb) mm (mils)
MPa (ksi) MPa (ksi) % -196°C (-320°F) -196°C (-320°F)
Requirements
AWS E316LT1-1/4 J
As-Welded with 80% Ar/20% CO2 Not Specified 485 (70) min 30 min Not Specified 0.38 (15)
Typical Results (3)

As-Welded with 80% Ar/20% CO2 410 (69) 550 (80) 40 34 (25) 0.55 (22)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22

%C %Mn %Si %S %P
Requirements
As-Welded with 80% Ar/20% CO2 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max
Typical Results(3) 0.03 1.4 0.6 0.01 0.02
%Cr %Ni %Mo %Cu %FN
Requirements
As-Welded with 80% Ar/20% CO2 17.0-20.0 11.0-14.0 2.0-3.0 0.75 Not Specified
Typical Results(3) 18.0 12.4 2.2 0.1 3-5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
19 (3/4) 5.1 (200) 23-26 120 2.1 (4.7) 1.8 (4.0) 85
1.2 mm (0.045 in), DC+ 19 (3/4) 7.6 (300) 25-28 155 3.2 (7.0) 2.7 (6.0) 86
75% Ar/25% CO2 19 (3/4) 10.2 (400) 27-30 185 4.3 (9.4) 3.6 (7.9) 84
Typical all weld metal (2)Measured with 0.2% offset (3)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-81 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ 347
Stainless • AWS E347T0-1/4

KEY FEATURES CONFORMANCES

• High deposition flat / horizontal wire AWS A5.22 E347T0-1/4
• Improved bead appearance BS EN ISO 17633-A T19 9 Nb R C/M 3
• Q2 Lot® - Certificate showing deposit composition, BS EN ISO 17633-B TS347-FB0
ferrite number, and charpy impact properties tested
@ -196°C (-320°F) TYPICAL APPLICATIONS
WELDING POSITIONS • Food
• Brewery
Flat and horizontal
• Pharmaceutical Equipment
SHIELDING GAS • Architectural
• General Fabrication
75-80% Argon / Balance CO2
100% CO2

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
mm (in) (Vacuum Sealed Foil Bag)

1.2 (0.045) ED034129, SC347-12*

*The Metrode part number will be replacing the current ED0 numbers after the inventory has been depleted.

MECHANICAL PROPERTIES(1) - As Required per AWS A5.22

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F)
Requirements
AWS E347T0-1/4 Not Specified 520 (75) 30 min –
Typical Results(3)
As-Welded 435 (63) 600 (87) 47 90 (67)

DEPOSIT COMPOSITION(1) - As Required per AWS A5.22

%C %Mn %Si %S %P %Cr

Requirements
AWS E347T0-1/4 0.08 max 0.5-2.5 1.0 max 0.03 max 0.04 max 18.0-21.0
Typical Results (3)
0.03 1.2 0.4 0.01 0.02 19
%Ni %Mo %Nb %Cu FN

Requirements
AWS E347T0-1/4 9.0-11.0 0.75 max 8 x C min - 1.0 max 0.75 max 4 - 12
Typical Results(3) 10.5 0.1 0.5 0.1 8.0

TYPICAL OPERATING PROCEDURES

Diameter Stickout
mm (in) Amp-Volt Range Typical mm (in)

120-280A 15 - 20
1.2 (0.045) DC+ 180A, 29V
22-34V (5/8 - 1)
Typical all weld metal. (2)Measured with 0.2% offset.
(1)
See test results disclaimer
(3)

NOTE: Additional test data available upon request.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for
general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-8 2
FLUX-CORED (FCAW-G) WIRE

SUPERCORE® 2205P
Stainless • AWS E2209T1-1/4

KEY FEATURES CONFORMANCES

• Smooth all position weldability AWS A5.22: E2209T1-1/4
• Vacuum sealed pack BS EN ISO 17633-A: T22 9 3 N L R C1 3/ M21 3
• Excellent slag removal BS EN ISO 17633-B: TS 2209-F C 1 0/ M21 0

• Q2 Lot® – Certificate showing deposit

composition, ferrite number, and charpy TYPICAL APPLICATIONS
impact properties tested @ -196°C (-320°F)
• Duplex Stainless Pipe, Plate, Fit- • Flowlines
tings and Forgings
WELDING POSITIONS • Risers
• Offshore
All • Manifolds
• Chemical/Petrochemical
SHIELDING GAS
• Pipework Systems
80% Argon / 20% CO2
100% CO2

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
mm (in) (Vacuum Sealed Foil Bag)
1.2 (0.045) SC2205P-12

MECHANICAL PROPERTIES(1) - As Required per AWS A5.22

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf) Hardness
MPa (ksi) MPa (ksi) % @ -20°C (-40°F) @ -50°C (-58°F) @ -75°C (-103°F) HV10(4)
Requirements
AWS E2209T1-1/4 Not Specified 690 (100) 20 min – – – –
Typical Results(3)
As-Welded with 80% Ar/20% CO2 630 (91) 800 (116) 32 65 (48) 55 (41) 30 (22) 270

DEPOSIT COMPOSITION(1) - As Required per AWS A5.22

%C %Mn %Si %S %P %Cr

Requirements
AWS E2209T1-1/4 0.04 max 0.5-2.0 1.0 max 0.03 max 0.04 max 21.0 - 24.0
Typical Results(3) 0.03 1.2 0.7 <0.01 0.02 23

%Ni %Mo %Cu %N PRE(5)

Requirements
AWS E2209T1-1/4 7.5-10.0 2.5-4.0 0.75 max 0.08-0.20 Not Specified
Typical Results(3) 9.2 3.1 0.1 0.12 35.0

TYPICAL OPERATING PROCEDURES(6)

Diameter Voltage Amperage CTWD
mm (in) (volts) (amps) Typical mm (in)
1.2 (0.045) DC+ 80% Ar/20% CO 22-34 120-250 150A / 25V 15-20 (5/8 - 1)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4)Industry specific data, not required by AWS. (5)PRE (Pitting Resistance Equivalent)= Cr + 3.3Mo+16N.
(1)

Procedures are for 80% Argon/20% CO2 . Increase voltage by approximately 3V for 100% CO2 . NOTE: Additional test data available upon request.
(6)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-83 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ 2507P
Stainless • AWS E2594T1-4

KEY FEATURES CONFORMANCES

• High resistance to pitting attack in chloride environments AWS A5.22M: E2594T1-4
(i.e. Seawater)
EN ISO 17633-A: T25 9 4 N L R M21 2
• High deposition rates
• Vacuum sealed pack TYPICAL INDUSTRY SEGMENTS
• High resistance to chloride induced stress • Duplex Stainless Steel Plates and Vessels
corrosion cracking • Duplex Stainless Steel Pipe and Fittings
• Q2 Lot® - Certificate showing deposit composition,
• Offshore
ferrite number, and charpy impact properties tested
@ -196°C (-320°F) • Chemical/Petrochemical
• Pipework systems, flowlines, risers, and manifold
WELDING POSITIONS
All SHIELDING GAS
80% Argon / 20% CO2

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
in (mm) (Vacuum Sealed Foil Bag)

1.2 (0.045) SC2507P-12

MECHANICAL PROPERTIES - As Required per AWS A5.22

(1)

Yield Tensile Charpy V-Notch

Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F) @ -20°C (-40°F) @ -50°C (-58°F)
Requirements
AWS E2594T1-4 Not Specified 760 (110) min 15 min – – –
Typical Results (3)

As-Welded with 80% Ar/20% CO2 660 (96) 870 (126) 30 60 (44) 45 (33) 35 (26)

DEPOSIT COMPOSITION(1) - As Required per AWS A5.22

%C %Mn %Si %S %P %Cr

Requirements
AWS E2594T1-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max 24.0-27.0
Typical Results(3) 0.03 1.0 0.50 0.01 0.02 24.5
%Ni %Mo %Cu %W %N PRE(5)

Requirements
AWS E2594T1-4 8.0-10.5 2.5-4.5 1.5 max 1.0 max 0.20-0.30 40 min
Typical Results (3)
9.3 3.8 0.05 0.05 0.23 41

TYPICAL OPERATING PROCEDURES

Diameter Stickout
mm (in) Amp-Volt Range Typical mm (in)

1.2 (0.045) DC+ 80% Ar/20% CO2 120-250A, 22-32V 150A, 25V 15-20 (5/8-1)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry specific data, not required by AWS. (5)PRE (pitting resistance equivalent) = Cr + 3.3Mo + 16N.
(1)

NOTE: Additional test data available upon request.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-8 4
FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ 308HP
Stainless • AWS E308HT1 - 1/4

KEY FEATURES CONFORMANCES

• Designed for strength and resistance to corrosion AWS A5.22: E308HT1 - 1/4
• Used for joining austenitic stainless steels used at EN ISO 17633-B TS 308H-F C1 1, TS 308H-F M21 1
elevated temperatures
• Enhanced carbon electrode for high temperature applications
• Higher carbon content for high temperature applications TYPICAL APPLICATIONS
• Marine
WELDING POSITIONS
• Chemical process
All
• Papermaking
SHIELDING GAS • Food processing

80% Argon / 20% CO₂ • Petrochemical

100% CO2

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
in (mm) (Vacuum Sealed Foil Bag)

1.2 (0.045) SC308HP-12

MECHANICAL PROPERTIES(1) – As Required per AWS A5.22

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-20°C (-4°F) @-50°C (-58°F)
Requirements
AWS E308HT1-1/4
- 550 (80) 30 min - -
As-Welded
Typical Results(3)
420 (61) 620 (90) 40 100 (74)
As-Welded with 80% Ar/20% CO2

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22

%C %Mn %Si %S %P
Requirements
AWS E308HT1-1/4 0.04-0.08 0.5 - 2.5 1.0 max 0.03 max 0.04 max
Typical Results(3) 0.05 1.3 0.5 0.01 0.02
%Cr %Ni %Mo %Cu FN
Requirements
AWS E308HT1-1/4 18.0 - 21.0 9.0-11.0 0.75 max 0.75 max Not Specified
Typical Results(3) 18.8 9.5 0.1 0.1 5

TYPICAL OPERATING PROCEDURES

Diameter Stickout
mm (in) Amp Range Volt Range mm (in)
1.2 (0.045) DC+ 80% Ar/20% CO2 120-250 22-32 12 - 20 (1/2-1)
(1)
Typical all weld metal Measured with 0.2% offset See test results disclaimer
(2) (3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-85 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ 317LP
Stainless • AWS E317LT1-1/4

KEY FEATURES CONFORMANCES

• Used to weld 317/317L stainless steels AWS A5.22: E317LT1-1/4
• Improved resistance to pitting in high chloride EN ISO 17633-B TS 317L-F C1 1, TS 317L-F M21 1
environments
TYPICAL APPLICATIONS
WELDING POSITIONS
• Marine
All
• Chemical process
SHIELDING GAS • Papermaking

80% Argon / 20% CO₂ • Food processing

100% CO2

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
in (mm) (Vacuum Sealed Foil Bag)

1.2 (0.045) SC317LP-12

MECHANICAL PROPERTIES(1) – As Required per AWS A5.22

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf) Hardness
MPa (ksi) MPa (ksi) % @20°C (68°F) @-50°C (-58°F) HV₁₀

Requirements
AWS E317LT1-1/4 Not Specified 520 (75) 20 min - - -
As-Welded
Typical Results(3) 440 (64) 570 (83) 27 30 (22) 55 (41) 220
As-Welded

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22

%C %Mn %Si %S %P %Cr
Requirements
AWS E317LT1-1/4 0.04 max 0.5-2.5 1.0 max 0.3 max 0.04 max 18.0-21.0
Typical Results(3) 0.03 1.0 0.6 0.02 0.02 19.0
%Ni %Mo %Cu %N FN
Requirements
AWS E317LT1-1/4 12.0-14.0 3.0-4.0 0.75 max Not Specified Not specified
Typical Results (3)
13 3.5 0.1 0.07 6

TYPICAL OPERATING PROCEDURES

Diameter Stickout
mm (in) Amp Range Volt Range mm (in)

1.2 (0.045) DC+ 80% Ar/20% CO2 120-280 22-34 15-20 (5/8-1)
(1)
Typical all weld metal Measured with 0.2% offset See test results disclaimer
(2) (3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-86
FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ 16.8.2P
Stainless

KEY FEATURES CONFORMANCES

• Suited for the most demanding vertical and overhead BS EN ISO 17633-B (Nearest TS16-8-2-FM1)
welding applications, including fixed pipework for ASME

WELDING POSITIONS TYPICAL APPLICATIONS

All • Furnace parts
• Gas and steam turbine
SHIELDING GAS • Petrochemical
80% Argon / 20% CO₂ • Chemical process plants
• Power generation industries

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
in (mm) (Vacuum Sealed Foil Bag)

1.2 (0.045) SC1682P-12

MECHANICAL PROPERTIES(1)
Yield Tensile Elongation Charpy V-Notch
Strength(2) Strength % J (ft•lbf) Hardness
MPa (ksi) MPa (ksi) 4.0 dia 5.0 dia @-20°C (-4°F) @-196°C (-320°F) HV₁₀

Typical Results(3) 410 (59) 620 (90) 42 42 100 (74) 45 (33) -

As-Welded

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P

Typical Results (3)

0.05 1.2 0.5 0.01 0.02

%Cr %Ni %Mo %Cu FN

Typical Results (3)

16.2 9.2 1.1 0.1 4

TYPICAL OPERATING PROCEDURES

Diameter Stickout
mm (in) Amp-Volt Range Volt Range Typical mm (in)

1.2 (0.045) DC+ 80% Ar/20% CO2 120-280A 22-34V 180A, 29V 15-20 (5/8-1)

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-87 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

SUPERCORE™ Z100XP
Stainless • AWS E2594T1-4

KEY FEATURES CONFORMANCES

• Designed for strength and resistance to corrosion AWS A5.22: E2594T1-4
• Used for joining super duplex stainless steels BS EN ISO 17633-B: TS 2594-F M21 1
• Superior resistance to stress corrosion cracking (SCC)
and pitting corrosion
TYPICAL APPLICATIONS
• The addition of Cu and W provides superior resistance to
sulphuric and hydrochloric acids compared to similar alloys without • Process Pipework • Pumps
these metals
• Pressure vessels
WELDING POSITIONS • Valves
All

SHIELDING GAS
80% Argon / 20% CO₂

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb) Spool
in (mm) (Vacuum Sealed Foil Bag)

1.2 (0.045) SCZ100XP-12

MECHANICAL PROPERTIES(1) – As Required per AWS A5.22

Charpy V-Notch
Yield Tensile
J (ft•lbf) Hardness
Strength(2) Strength Elongation
MPa (ksi) MPa (ksi) % @-20°C (-4°F) @-50°C (-58°F) HV₁₀

Requirements
AWS E2594T1-4 Not specified 760 (110) min 15 min - - -
Typical Results (3)
690 880 25 40 (30) 32 (24) 280

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22

%C %Mn %Si %S %P %Cr
Requirements
AWS E2594T1-4 0.04 max 0.5-2.5 1.0 max 0.03 max 0.04 max 24.0-27.0
Typical Results (3)
0.03 1.0 0.5 0.005 0.02 24.5
%Ni %Mo %Cu %N %W PRE(4)
Requirements
AWS E2594T1-4 8.0-10.5 2.5-4.5 1.5 max 0.20-0.30 1.0 max Not specified
Typical Results (3)
9.1 3.7 0.6 0.22 0.6 41

TYPICAL OPERATING PROCEDURES

Diameter Stickout
mm (in) Amp Range Volt Range mm (in)

1.2 (0.045) DC+ 80% Ar/20% CO2 120-250 22-34 15-20 (5/8-1)
(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) PRE (Pitting Resistance Equivalent)= Cr + 3.3Mo+16N.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-88
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 308/308L
Stainless • AWS ER308, ER308L

KEY FEATURES CONFORMANCES

• Designed to be used primarily with basic fluxes AWS A5.9: ER308, ER308L
• Versatile electrode designed to weld several types of ASME SFA-5.9: ER308, ER308L
austenitic steels
CWB/CSA: ER308, ER308L
• Balanced chromium and nickel levels provide enough
ISO 14343-B: SS308L
ferrite in the weld metal for high resistance to hot cracking
ABS: ER308, ER308L
• Provides a weld deposit with reduced carbon levels (0.03% max)
that offers increased resistance to inter-granular corrosion
TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing actual wire composition
and calculated ferrite number (FN) available online • ASTM A743, A744 Types CF-8 and CF-3
• ASTM A240 Types 302, 304, 304L
RECOMMENDED FLUXES
• For joining the more common austenitic stainless steel grades referred
Lincolnweld® 801, 802, 880, 880M, 882, P2007, to as “18-8” steels
ST-100, P2000
• Type 308L is ideal for welding Type 304L stainless steels
DIAMETERS / PACKAGING
Diameter 55 lb (25 kg) 500 lb (227 kg) 750 lb (340 kg) 500 lb (227 kg) 600 lb (272 kg)
in (mm) Steel Spool Speed Feed® Drum Speed Feed® Drum Speed Feed® Reel Speed Feed® Reel
1/16 (1.6) ED035160
5/64 (2.0) ED033147
3/32 (2.4) ED035162 ED036446 ED036540 ED035161 ED034478
1/8 (3.2) ED035163 ED036440 ED036604
5/32 (4.0) ED035165 ED036441

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Test Results(3, 5) - As-Welded with Lincolnweld P2007 380 (55) 565 (82) 42 15

WIRE COMPOSITION(1)
%C(4) %Cr %Ni %Mo %Mn %Si
Requirements - AWS ER308, ER308L 0.03 max 19.5-22.0 9.0-11.0 0.75 max 1.0 - 2.5 0.30 - 0.65
Typical Results(3)
Wire Composition 0.02 20.1 9.8 0.10 1.8 0.50
All Weld Metal Composition(5) 0.02 19.0 - 19.5 9.8 0.10 1.5 - 1.9 0.50 - 0.80

TYPICAL OPERATING PROCEDURES

Diameter Wire Feed Speed Voltage Current
in (mm) m/min (in/min) (volts) (amps)
5/64 (2.0) 2.0-6.1 (80-240) 24-30 190-500
3/32 (2.4) 1.5-5.3 (60-210) 26-32 195-575
1/8 (3.2) 0.9-2.8 (35-110) 28-34 200-700
5/32 (4.0) 0.8-1.9 (30-75) 30-36 320-775

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER308 is 0.08% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
(5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

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SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 308/308H
Stainless • AWS ER308H

KEY FEATURES CONFORMANCES

• Used to weld unstabilized austenitic stainless steels AWS A5.9: ER308, ER308H
such as 302, 304H and 305
ASME SFA-5.9: ER308, ER308H
• Provides a high carbon deposit (minimum of .04% carbon)
for high temperature applications
TYPICAL APPLICATIONS
• The high carbon deposit provides creep strength and higher tensile
strength at elevated service temperatures • Chemical • Dairy
• Petrochemical • Restaurant Equipment
• Q2 Lot® - Certificates showing actual wire chemistry industries • Catalytic Crackers
available online • Distillery • Pulp and Paper

RECOMMENDED FLUXES
P2007, P2000

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
Steel Spool
in (mm)

3/32 (2.4) ED035158

1/8 (3.2) ED035159

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER308H 0.04 - 0.08 19.5 - 22.0 9.00 - 11.00 0.50 max 1.0 - 2.5
Typical Results(2) 0.06 19.9 9.7 0.07 1.8
%Si %P %S %Cu FN

Requirements
AWS ER308H 0.30 - 0.65 0.04 max 0.03 max 0.75 max Not Required
Typical Results(2) 0.44 0.02 0.006 0.10 5 - 12

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-30 275-350

1/8 (3.2) 29-32 350-450

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-90
BATCH | SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 308/308LCF
Stainless • AWS ER308/308L

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-8) AWS A5.9: ER308, ER308L
• Charpy V-Notch test results capable of exceeding 27 J ASME SFA-5.9: ER308, ER308L
(20 ft•lbf) @ -196°C (-320°F)
ABS: ER308, ER308L
• Exceeds 15 mils (0.38 mm) of lateral expansion @ -196°C (-320°F)
• Batch Managed Inventory
TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing deposit composition,
ferrite number, and charpy impact properties tested • LNG Storage
at -196C(-320F) • Cryogenic Vessels and Piping

RECOMMENDED FLUX TYPICAL BASE METALS

Lincolnweld® P2007 • 304L stainless steel
• 18/8 steels with service temperatures down to
-196°C (-320°F)

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

5/64 (2.0) ED034914

3/32 (2.4) ED034915
1/8 (3.2) ED034916
5/32 (3.9) ED035968

MECHANICAL PROPERTIES(1)
Yield Tensile Charpy V-Notch Lateral Expansion
Strength(2) Strength Elongation J (ft•lbf) mils (mm)
MPa (ksi) MPa (ksi) % -196°C (-320°F) -196°C (-320°F)

Typical Results(3)
As-Welded with Lincolnweld P2007 410 (59) 570 (82) 32 48 (36) 17 (0.43)

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn
Requirements
AWS ER308/308L 0.03 max 19.5-22.0 9.0-11.0 0.75 max 1.0-2
Typical Results(3) 0.03 19.9 10.8 0.12 1.8
%Si %P %S %Cu FN

Requirements
AWS ER308/308L 0.30-0.65 0.03 max 0.03 max 0.75 max Not required
Typical Results(3) 0.35 0.02 0.01 0.14 3-8
Typical all weld metal (2)Measured with 0.2% offset (3))See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

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SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 309LMo_MOD
Stainless

KEY FEATURES CONFORMANCES

• Similar to 309 with the exception of the addition of 2.0 - 3.0% AWS A5.9: ER309LMo
molybdenum to increase its pitting corrosion resistance in halide- ISO 14343: 23 12 2 L
containing environments
• For surfacing of base metals to improve their resistance
to corrosion
TYPICAL APPLICATIONS
• Used to achieve a single-layer overlay with a chemical composition
similar to that of a 316L stainless steel • Used for the first layer of multilayer overlays with
• Q2 Lot® - Certificates showing actual wire chemistry filler metals such as 316L or 317L stainless steel
available online
RECOMMENDED FLUXES
P2007, P2000

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
Steel Spool
in (mm)

3/32 (2.4) ED035171

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
0.03 max 21.0 - 21.8 14.2 - 15.3 2.0 - 3.0 1.0 - 2.5
AWS ER309LMo
Typical Results(2) 0.01 22.3 15.0 2.6 1.40

%Si %P %S %Cu FN

Requirements
0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
AWS ER309LMo
Typical Results(2) 0.40 0.02 0.01 0.10 6 - 12

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-33 275-350

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-9 2
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 309/309L
Stainless • AWS ER309, ER309L

KEY FEATURES CONFORMANCES

• Designed to be used primarily with basic fluxes that recover nearly all AWS A5.9: ER309, ER309L
of the wire chromium in the deposit
ASME SFA-5.9: ER309, ER309L
• Low carbon content recommended where there is a risk
CWB/CSA: ER309, ER309L
of intergranular corrosion
ISO 14343-B: SS309L
• Reduced carbon levels (0.03% max) that offers increased resistance to
inter-granular corrosion ABS: ER309, ER309L
• Q2 Lot® - Certificate showing actual wire composition
and calculated ferrite number (FN) available online

TYPICAL APPLICATIONS
• ASTM A743, A744 Types CF-8 and CF-3 and ASTM
RECOMMENDED FLUXES
A240 Type 309S
Lincolnweld® 801, 802, 880, 880M, 882, P2000, P2007, ST-100
• For joining carbon or mild alloy steel to austenitic
stainless steels
• Can also be used on “18-8” steels, since it overmatches the corrosion
resistance, if the weldment will not be exposed to temperatures of
538° C to 927° C (1000° F to 1700° F)
• Ideal for joining stainless steels to themselves or to carbon or low
alloy steels, and can be used at temperatures up to
700°F (371°C)

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg) 500 lb (227 kg)
in (mm) Steel Spool Speed Feed® Drum
5/64 (2.0) ED033151
3/32 (2.4) ED035168 ED036448
1/8 (3.2) ED035169 ED036449
5/32 (4.0) ED035170 ED036450

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Test Results (3, 5) - As-Welded with Lincolnweld

400 (58) 575 (83) 35 8
P2007

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER309 is 0.08% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® fluxes listed above, but not required per AWS A5.9-12.
(5)

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SUBMERGED ARC (SAW) WIRE

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn %Si

Requirements - AWS ER309, ER309L 0.03 max 23.0 - 25.0 12.0 - 14.0 0.75 max 1.0 - 2.5 0.30 - 0.65

Typical Results(3)
Wire Composition 0.02 23.9 13.0 0.15 1.8 0.50
All Weld Metal Composition(5) 0.03 23.1 - 23.6 13.0 0.15 1.5 - 2.0 0.50 - 0.80

TYPICAL OPERATING PROCEDURES

Diameter - in (mm) Wire Feed Speed - in/min (m/min) Voltage (volts) Current (amps)

5/64 (2.0) 80-240 (2.0-6.1) 24-30 190-500

3/32 (2.4) 60-210 (1.5-5.3) 26-32 195-575
1/8 (3.2) 35-110 (0.9-2.8) 28-34 200-700
5/32 (4.0) 30-75 (0.8-1.9) 30-36 320-775

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER309 is 0.08% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® fluxes listed above, but not required per AWS A5.9-12.
(5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-94
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 310
Stainless • AWS ER310

KEY FEATURES CONFORMANCES

• Austentic stainless for high temperatures and heat resistant AWS A5: ER310
applications ASME SFA-5.9: ER310
• Used for welding stainless steels of similar composition CWB/CSA: ER310
in cast and wrought forms
ABS: ER310
• The weld deposit is fully austenitic, low heat inputs required to
prevent cracking
• Q2 Lot® - Certificates showing actual wire chemistry
available online TYPICAL APPLICATIONS
• Head shields
RECOMMENDED FLUXES
• Furnace parts
P2007, P2000
• Ducting

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

1/16 (1.6) ED035172

3/32 (2.4) ED035173

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER310 0.08 - 0.15 25.0 - 28.0 20.0 - 22.5 0.75 max 1.0 - 2.5
Typical Results (2)
0.11 27.1 21.0 1.90

%Si %P %S %Cu FN

Requirements
AWS ER310 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results(2) 0.40 0.01 0.003 0.04

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage Flux

1/16 (1.6)
Lincolnweld® P2007
3/32 (2.4) 28-33 275-350

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-95 | www.lincolnelectric.com
BATCH | SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 316/316LCF
Stainless • AWS ER316/316L

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-5) AWS A5.9: ER316, ER316L
• Charpy V-Notch test results capable of exceeding ASME SFA-5.9: ER316, ER316L
27 J (20 ft•lbf) @ -196°C (-320°F)
ABS: ER316, ER316L
• Exceeds 15 mils (0.38 mm) of lateral expansion @
-196°C (-320°F)
• Batch Managed Inventory
TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing deposit composition,
• LNG Storage
ferrite number, and charpy impact properties tested
at -196C(-320F) • Cryogenic Vessels and Piping

RECOMMENDED FLUX
TYPICAL BASE METALS
Lincolnweld® P2007
316L stainless steels

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

5/64 (2.0) ED034930

3/32 (2.4) ED034931
1/8 (3.2) ED034932

MECHANICAL PROPERTIES(1) – As Required per AWS A5.9

Yield Tensile Charpy V-Notch Lateral Expansion
Strength(2) Strength Elongation J (ft•lbf) mils (mm)
MPa (ksi) MPa (ksi) %
-196°C (-320°F) -196°C (-320°F)

Typical Results(3)
As-Welded with Lincolnweld P2007 420 (61) 610 (89) 43 53 (39) 20 (0.51)

Typical all weld metal (2)Measured with 0.2% offset (3)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-96
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 316/316L
Stainless • AWS ER316, ER316L

KEY FEATURES CONFORMANCES

• Designed to be used primarily with basic fluxes that AWS A5.9: ER316, ER316L
recover nearly all of the wire chromium in the deposit
ASME SFA-5.9: ER316, ER316L
• Low carbon content recommended where there is a risk
CWB/CSA: ER316, ER316L
of intergranular corrosion
ISO 14343-B: SS316L
• The 2-3% molybdenum improves pitting corrosion resistance
of the weld deposit ABS: ER316, ER316L
• Low carbon content reduces the possibility of carbide precipitation
and intergranular corrosion
• Q2 Lot® - Certificate showing actual wire composition and
calculated ferrite number (FN) available online
TYPICAL APPLICATIONS
• ASTM A743, A744 Types CF-8 and CF-3
RECOMMENDED FLUXES
• Developed for welding type 316 and 316L stainless steels
Lincolnweld® 801, 802, 880, 880M, 882, P2007, ST-100
• For joining the more common austenitic stainless steel
grades referred to as “18-8” steels
• For very good corrosion resistance in acid environments
• Power Generation
• Chemical and Petrochemical Processing

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg) 500 lb (227 kg) 750 lb (340 kg) 600 lb (272 kg)
in (mm) Steel Spool Speed Feed® Drum Speed Feed® Drum Speed Feed® Reel

1/16 (1.6) ED035180 ED036429

5/64 (2.0) ED035174
3/32 (2.4) ED035177 ED036452 ED036603 ED034479
1/8 (3.2) ED035178 ED036453 ED036605
5/32 (4.0) ED035179 ED036454

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Test Results(3, 5) - As-Welded with Lincolnweld P2007 380 (55) 550 (80) 42 9

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER316 is 0.08% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
(5)

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WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn %Si

Requirements - AWS ER316, ER316L 0.03 max 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5 0.30 - 0.65
Typical Results(3)
As-Welded 0.02 19.0 11.9 2.2 1.8 0.50
All Weld Metal Composition(5) 0.02 17.8 - 18.4 11.9 2.2 1.6 - 2.0 0.50 - 0.80

TYPICAL OPERATING PROCEDURES

Diameter - in (mm) Wire Feed Speed - m/min (in/min) Voltage (volts) Current (amps)

5/64 (2.0) 2.0-6.1 (80-240) 24-30 190-500

3/32 (2.4) 1.5-5.3 (60-210) 26-32 195-575
1/8 (3.2) 0.9-2.8 (35-110) 28-34 200-700
5/32 (4.0) 0.8-1.9 (30-75) 30-36 320-775

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER316 is 0.08% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
(5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-98
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 317/317L
Stainless • AWS ER317L

KEY FEATURES CONFORMANCES

• Weld deposit similar to 316L with a high molybdenum AWS A5.9: ER317, ER317L
content for increased corrosion resistance
ASME SFA-5.9: ER317, ER317L
• Used for welding alloys with similar composition in
CWB/CSA: ER317, ER317L
high corrosive environments
• Q2 Lot® - Certificates showing actual wire chemistry
available online
TYPICAL APPLICATIONS
• Chemical Processing Plants • Petrochemical
• Condensers • Food Processing

RECOMMENDED FLUXES
P2007, P2000

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

3/32 (2.4) ED035181

1/8 (3.2) ED035182

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements - AWS ER317L 0.03 max 18.5 - 20.5 13.0 - 15.0 3.0 - 4.0 1.0 - 2.5
Typical Results (2)
0.01 18.9 13.7 3.5 1.4

%Si %P %S %Cu

Requirements - AWS ER317L 0.30 - 0.65 0.03 max 0.03 max 0.75 max
Typical Results (2)
0.45 0.01 0.008 0.08

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-33 275-350

1/8 (3.2) 29-32 350-450
Typical all weld metal. (2)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-99 | www.lincolnelectric.com
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 320LR
Stainless • AWS ER320LR

KEY FEATURES CONFORMANCES

• LR contains low residual elements for better resistance to AWS A5.9: ER320LR
hot cracking
ASME SFA-5.9: ER320LR
• Excellent corrosion resistance in highly acidic environments
CWB/CSA: ER320LR
• Q2 Lot® - Certificates showing actual wire chemistry
available online

RECOMMENDED FLUXES TYPICAL APPLICATIONS

P2007, P2000 • Tanks
• Process Piping
• Heat Exchangers
• Typically used for welding base metals with
similar compositions including alloy 20

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

3/32 (2.4) ED035183

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER320LR 0.025 max 19.0 - 21.0 32.0 - 36.0 2.0 - 3.0 1.5 - 2.0
Typical Results (2)
0.003 20.1 33.3 2.4 1.7
%Si %P %S %Cu %Nb

Requirements Required
AWS ER320LR 0.15 max 0.015 max 0.02 max 3.0 - 4.0 8 x C / 1.0 max
Typical Results(2) 0.01 0.010 0.001 3.3 0.22

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 29-32 350-450

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-10 0
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 347
Stainless • AWS ER347

KEY FEATURES CONFORMANCES

• The addition of niobium reduces intergranular corrosion AWS A5.9: ER347
in severe operating conditions
ASME SFA-5.9: ER347
• Q2 Lot® - Certificates showing actual wire chemistry
CWB/CSA: ER347
available online
ABS: ER347

RECOMMENDED FLUXES
TYPICAL APPLICATIONS
P2000
OP F500 flux • Food Processing
• Pharmaceutical Equipment
• Niobium stabilized stainless steel electrodes used for the welding of
types 347 and 321 stainless and stainless clad steels

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg) 500 lb (227 kg)
in (mm) Steel Spool Speed Feed® Reel

3/32 (2.4) ED035185 ED035184

1/8 (3.2) ED035186

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb + Ta

Requirements
AWS ER347 0.08 max 19.0 - 21.5 9.0 - 11.0 0.75 max 10 x C - 1.0
Typical Results(2) 0.03 19.5 9.3 0.25 0.60

%Mn %Si %P %S %Cu

Requirements
AWS ER347 1.0 - 2.5 0.30 - 0.65 0.03 max 0.03 max 0.75 max
Typical Results(2) 1.7 0.45 0.01 0.007 0.10

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-33 275-350

1/8 (3.2) 29-32 350-450

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-101 | www.lincolnelectric.com
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 385
Stainless • AWS ER385

KEY FEATURES CONFORMANCES

• Weld metal is fully austenitic and must be done with low AWS A5: ER385
heat input using a stringer bead technique
ASME SFA-5.9: ER385
• Q2 Lot® - Certificates showing actual wire chemistry
available online

RECOMMENDED FLUXES TYPICAL APPLICATIONS

P2000, P2007 • Welding 904L Stainless Steel
• Sulfuric and Phosphoric Acid Storage Vessels

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

3/32 (2.4) ED035187

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER385 0.025 max 19.5 - 21.5 24.0 - 26.0 4.2 - 5.2 1.0 - 2.5
Typical Results(2)
Lincolnweld® 385 0.010 19.9 25.0 4.2 1.8

%Si %P %S %Cu

Requirements
AWS ER385 0.50 max 0.02 max 0.03 max 1.2 - 2.0
Typical Results (2)

Lincolnweld® 385 0.3 0.01 0.001 1.4

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-33 275-350

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-10 2
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 410NiMo
Stainless • AWS ER410NiMo

KEY FEATURES CONFORMANCES

• Used to overlay mild and low alloy steels AWS A5: ER410NiMo
• Preheat and inter-pass temperatures of 300°F (150°C) or greater are ASME SFA-5.9: ER410NiMo
recommended during welding
• Post-weld heat treatment should not exceed 1150°F (620° C) as higher
temperatures may result in hardening TYPICAL APPLICATIONS
• Q2 Lot® - Certificates showing actual wire chemistry • Turbines • High Pressure Piping
available online
• Valve Bodies • Designed to weld materials of
• High Pressure Piping similar chemical composition in
cast and wrought forms
RECOMMENDED FLUXES • Offshore
• CA6NM Material
P2007, P2000 • Power Generation

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
Steel Spool
in (mm)

3/32 2.3 ED036500

1/8 (3.2) ED035188

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER410NiMo 0.06 max 11.0 - 12.5 4.0 - 5.0 0.4 - 0.7 0.6 max
Typical Results(2) 0.02 11.7 4.7 0.5 0.2

%Si %P %S %Cu

Requirements
AWS ER410NiMo 0.5 max 0.03 max 0.03 max 0.75 max
Typical Results(2) 0.2 0.01 0.002 0.06

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

1/8 (3.2) 29-32 350-450

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-103 | www.lincolnelectric.com
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 630
Stainless • AWS ER630

KEY FEATURES CONFORMANCES

• Precipitation hardening martenstic stainless steel covered electrode AWS A5.9: ER630
used for welding materials of similar chemical composition such as
ASME SFA-5.9: ER630
17-4 and 17-7
CWB/CSA: ER630
• Can be used in the as welded condition or may be heat
treated to obtain higher strength
• Mechanical properties of the alloy are greatly influenced TYPICAL APPLICATIONS
by the heat treatment
• Hydraulic Equipment Components
• Q2 Lot® - Certificates showing actual wire chemistry
available online • Impellers
• Pump Shafts
RECOMMENDED FLUXES • 17-4 PH Stainless Steel

P2007, P2000

DIAMETERS / PACKAGING
Diameter 500 lb (227 kg)
in (mm) Speed-Feed® Reel

3/32 (2.4) ED035189

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb

Requirements
AWS ER630 0.05 ma 16.00 - 16.75 4.5 - 5.0 0.75 max 0.15 - 0.30
Typical Results(2)
Lincolnweld® 630 0.03 16.5 4.8 0.2 0.22

%Mn %Si %P %S %Cu

Requirements
AWS ER630 0.25 - 0.75 0.75 max 0.03 max 0.03 max 3.25 - 4.0
Typical Results (3)

Lincolnweld® 630 0.54 0.43 0.02 0.02 3.6

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-33 275-350

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-10 4
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 2209
Stainless • AWS ER2209

KEY FEATURES CONFORMANCES

• The welds offer excellent resistance to stress corrosion, cracking and AWS A5.9: ER2209
pitting
ABS: ER2209
• The microstructure of the weld metal consists of austenite
and ferrite CWB/CSA: ER2209

• The ferrite content of the weld metal will be lower than the
ferrite content of type 2205 base metal
TYPICAL APPLICATIONS
• Q2 Lot® - Certificates showing actual wire chemistry
available online • Offshore • Petrochemical
• Oil and Gas • Used to weld duplex stainless
steels such as (Type 2205)
• Chemical

RECOMMENDED FLUXES
P2000

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

3/32 (2.4) ED035154

1/8 (3.2) ED035155

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn %Si

Requirements
AWS ER2209 0.03 max 21.5 - 23.5 7.5 - 9.5 2.5 - 3.5 0.5 - 2.0 0.90 max
Typical Results (2)
0.01 22.7 8.5 3.0 1.4 0.4

%P %S %N %Cu FN

Requirements
AWS ER2209 0.03 max 0.03 max 0.08 - 0.20 0.75 max Not Required
Typical Results (2)
0.01 0.001 0.15 0.06 30 - 60

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-33 275-350

1/8 (3.2) 29-32 350-450

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-105 | www.lincolnelectric.com
SUBMERGED ARC (SAW) WIRE

LINCOLNWELD® 2594
Stainless • AWS ER2594

KEY FEATURES CONFORMANCES

• A super-duplex grade electrode that provides matching AWS A5.9: ER2594
chemistry and mechanical property characteristics to wrought super-
ASME SFA-5.9: ER2594
duplex alloys such as 2507 and Zeron 100, as well as to super-duplex
casting alloys (ATSM A890) CWB/CSA: ER2594
• The electrode is over-alloyed with nitrogen to provide the ABS: ER2594
optimum ferrite/austenite ratio in the finished weld resulting in high
tensile and yield strength and superior resistance to stress corrosion,
cracking (SCC) and pitting corrosion TYPICAL APPLICATIONS
• Q2 Lot® - Certificates showing actual wire chemistry • Process Pipework • 2507
available online
• Pumps and Valves • Zeron 100
• Pressure Vessels

RECOMMENDED FLUXES
P2000

DIAMETERS / PACKAGING
Diameter 55 lb (25 kg)
in (mm) Steel Spool

3/32 (2.4) ED035156

1/8 (3.2) ED035157

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn %Si

Requirements
AWS ER2594 0.03 max 24.0 - 27.0 8.0 - 10.5 2.5 - 4.5 2.5 max 1.0 max
Typical Results(2) 0.02 24.6 8.6 3.8 0.8 0.3

%P %S %N %Cu %W FN

Requirements
AWS ER2594 0.03 max 0.02 max 0.20 - 0.30 1.5 max 1.00 max Not Required
Typical Results (2)
0.02 0.01 0.25 0.01 0.01 30 - 60

TYPICAL OPERATING PROCEDURES

Diameter Voltage
in (mm) (volts) Amperage

3/32 (2.4) 28-33 275-350

1/8 (3.2) 29-32 350-450

Typical all weld metal. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-10 6
SUBMERGED ARC (SAW) WIRE

ER16.8.2
Stainless • AWS ER16-8-2

KEY FEATURES CONFORMANCES

• Solid wire developed to weld 3XXH grades of stainless steel AWS A5.9 ER16-8-2
• Designed with 0.04-0.10% carbon to create a creep, oxidation, and BS EN ISO 14343-A 16 8 2
corrosion resistant weld deposit
BS EN ISO 14343-B SS16-8-2
• Engineered with controlled carbon levels and ferrite content
for high resistance to thermal embrittlement
TYPICAL APPLICATIONS
• A lean composition and controlled ferrite content provides
useful cryogenic toughness down to -196ºC (-321ºF) • Gas & Steam Turbines • Steam Piping
• Petrochemical & Chemical • Catalytic Crackers
Industries
RECOMMENDED FLUXES
• Power Generation Industry
P2000, P2007

DIAMETERS / PACKAGING
Diameter 25 kg (55.1 lb)
mm (in) Coil

2.4 (3/32) SAER1682-24

MECHANICAL PROPERTIES(1) – As Required per AWS A5.9

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-196°C (-321°F)
Requirements
AWS ER16-8-2 - - - -

Typical Results (3)

As-Welded with Lincolnweld P2007 360 (52) 630 (91) 29 min 30

DEPOSIT COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P

Requirements
AWS ER16-8-2 0.04-0.10 1.0-2.0 0.3-0.6 0.02 max 0.03 max
Typical Results(3) 0.06 1.4 0.4 0.01 0.01
%Cr %Ni %Mo %Cu
Requirements
AWS ER16-8-2 14.5-16.5 7.5-9.5 1.0-2.0 0.3 max
Typical Results(3) 15.5 8.5 1.3 0.1

TYPICAL OPERATING PROCEDURES

Diameter
mm (in) Amperage Voltage

2.4 (3/32) 350A 30V

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-107 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® P2000 ™
Stainless & Nickel • ENISO 760 – S A AF 2

KEY FEATURES CONFORMANCES

• Neutral basic flux designed for welding ISO 14174 : S A AF 2
stainless steel and nickel alloys
• Produces sound welds with excellent slag removal and bead ap-
TYPICAL APPLICATIONS
pearance including Nb bearing electrodes such
as 347, 625, 606 • For submerged arc welding of stainless steel
• Exhibits superior resistance to moisture pickup and nickel alloys

• Nickel overlays applications

• Stainless overlay and joining applications

DIAMETERS / PACKAGING
50 lb (22.7 kg)
Plastic Bag

ED034290

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo %P %S

Lincolnweld® P2000™(2)
With Lincolnweld® 308/308L 0.018 1.24 0.631 19.34 9.86 0.04 0.03 0.007
With Lincolnweld® 309/309L 0.014 1.23 0.569 23.18 13.27 0.11 0.02 0.007
With Lincolnweld® 316/316L 0.014 1.30 0.568 18.25 12.00 2.69 0.015 0.013

(1)
Typical all weld metal. (2)
See test results disclaimer NOTE: There are not AWS requirements for submerged arc stainless steel deposits.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-10 8
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® P2007™
Stainless & Nickel • ENISO 760 – S A AF 2

KEY FEATURES CONFORMANCES

• Neutral basic flux designed for welding stainless steel ISO 14174 : S A AAS 2
and nickel alloys
• Produces sound welds with excellent slag removal and
bead appearance TYPICAL APPLICATIONS
• Exhibits superior resistance to moisture pickup • For submerged arc welding of the 300 and 400 series
stainless steels, nickel alloys and similar alloy filler metal
• Nickel overlays applications
• Stainless overlay and joining applications
• 2G girth welds with Ni alloys

DIAMETERS / PACKAGING
50 lb (22.7 kg)
Plastic Bag

ED033159

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Lincolnweld® P2007(3)
With Lincolnweld® 308/308L 380 (55) 565 (82) 40 7
With Lincolnweld® 309/309L 400 (58) 570 (83) 36 9
With Lincolnweld® 316/316L 380 (55) 550 (80) 43 9

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo %P %S

Lincolnweld® P2007(3)
With Lincolnweld® 308/308L 0.02 1.52 0.63 18.83 9.67 0.13 0.02 0.01
With Lincolnweld® 309/309L 0.03 1.71 0.59 23.58 13.35 0.09 0.02 <0.01
With Lincolnweld® 316/316L 0.02 1.36 0.58 18.04 11.50 2.14 0.02 0.01

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
NOTE: There are no AWS requirements for submerged arc stainless steel deposits.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-109 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® ST-100™
Stainless • ENISO 760 – S A AS 2

KEY FEATURES CONFORMANCES

• An alloy flux designed for use with solid stainless steel ISO 14174 : SAZ2
electrodes to compensate for chromium in the wire that is
not recovered in the weld deposit TYPICAL APPLICATIONS
• Excellent slag removal characteristics • General submerged arc welding of common
• Good performance on seamer applications austenitic stainless steels such as 304, 304L,
316, 316L, 309 and 347

DIAMETERS / PACKAGING
50 lb (22.7 kg)
Plastic Bag

ED031856

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Lincolnweld® ST-100(3)
With Lincolnweld® 308/308L 405 (59) 600 (87) 38 10
With Lincolnweld® 309/309L 415 (60) 585 (85) 37 14
With Lincolnweld® 316/316L 415 (60) 585 (85) 40 10

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni %Mo

Lincolnweld® ST-100(3, 4)
With Lincolnweld® 308/308L 0.01 1.9 0.50 19.6 9.8 0.10
Groove Weld 0.02 2.1 0.70 19.6 9.7 0.10
With Lincolnweld® 309/309L 0.02 2.1 0.40 23.8 13.7 0.10
Groove Weld 0.03 2.3 0.60 24.1 13.6 0.10
With Lincolnweld® 316/316L 0.02 1.7 0.45 19.0 11.9 2.20
Groove Weld 0.02 1.7 0.65 18.8 11.8 2.20

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Results shown are typical wire compositions for the Lincolnweld® subarc wires listed, and typical weld deposit composition for 1 in groove
welds on matching plate. NOTE: There are no AWS requirements for submerged arc stainless steel deposits.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-110
TIG (GTAW) CUT LENGTHS

LINCOLN® ER308/308H
Stainless • AWS ER308, ER308H

KEY FEATURES CONFORMANCES

• Provides a high carbon deposit (minimum of .04% carbon) AWS A5.9: ER308, ER308H
for high temperature applications
ASME SFA-5.9: ER308, ER308H
• High carbon deposit provides creep strength and a
high tensile strength at elevated temperatures TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode • Chemical • Restaurant Equipment
• Q2 Lot® - Certificate showing actual wire composition • Petrochemical • Catalytic Crackers
and calculated ferrite number (FN) available online industries • Pulp and Paper
• Distillery • Used to weld unstabilized
WELDING POSITIONS • Dairy austenitic stainless steels
such as 302, 304H and 305
All
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035199

3/32 (2.4) ED035200
1/8 (3.2) ED035201

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER308H 0.04 - 0.08 19.5 - 22.0 9.00 - 11.00 0.50 max 1.0 - 2.5
Typical Results(2) 0.06 19.9 9.7 0.07 1.8

%Si %P %S %Cu FN

Requirements
AWS ER308H 0.30 - 0.65 0.04 max 0.03 max 0.75 max Not Required
Typical Results(2) 0.44 0.02 0.006 0.10 5 - 12

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-111 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER308/308L
Stainless • AWS ER308, ER308L

KEY FEATURES CONFORMANCES

• Balanced chromium and nickel levels provide enough ferrite AWS A5.9: ER308, ER308L
in the weld for high resistance to hot cracking
ASME SFA-5.9: ER308, ER308L
• Dual classification ensures the maximum carbon content
CWB/CSA: ER308, ER308L
is 0.03%
ISO 14343-B: SS308L
• 0.03% carbon content increases resistance to
intergranular corrosion ABS: ER308, ER308L
• Ink jet printing identification on entire length of electrode
• Q2 Lot® - Certificate showing actual wire composition
and calculated ferrite number (FN) available online TYPICAL APPLICATIONS
• Sheet metal on the corresponding stainless steel base metals
WELDING POSITIONS
• High pressure piping and tubing
All

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube 10 lb (4.5 kg) Plastic Tube
in (mm) 10 lb (4.5 kg) Master Carton 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED025410 ED034439

3/32 (2.4) ED025413 ED034440
1/8 (3.2) ED025416 ED034441
5/32 (4.0) ED036060

WIRE COMPOSITION – As Required per AWS A5.9

%C(2) %Cr %Ni %Mo %Mn

Requirements - AWS ER308L 0.03 max 19.5 - 22.0 9.0 -11.0 0.75 max 1.0 - 2.5
Typical Results (1)
0.02 20.2 9.2 0.03 1.6
%Si %P %S %Cu Total Others

Requirements - AWS ER308L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (1)
0.44 0.02 0.02 0.11 0.03

See test results disclaimer (2)Requirements for ER308 is 0.08% max. carbon.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-11 2
BATCH | TIG (GTAW) CUT LENGTHS

LINCOLN® ER308/308LCF
Stainless • AWS ER308/308L

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-6) AWS A5.9: ER308, ER308L
• Charpy V-Notch test results capable of exceeding ASME SFA-5.9: ER308, ER308L
27 J (20 ft•lbf) @ -196°C (-320°F)
ABS: ER308, ER308L
• Exceeds 15 mils (0.38 mm) of lateral expansion
@ -196°C (-320°F)
TYPICAL APPLICATIONS
• Batch Managed Inventory
• LNG Storage
• Ink jet printing identification on entire length of electrode
• Cryogenic Vessels and Piping
• Q2 Lot® - Certificates showing actual wire composition,
ferrite number, and impact properties tested
at -196°C (-320°F) available online SHIELDING GAS
100% Argon
WELDING POSITIONS
TYPICAL BASE METALS
All
• 304L stainless steel
• 18/8 steels with service temperatures down
to -196°C (-320°F)

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tubes
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034911

3/32 (2.4) ED034912
1/8 (3.2) ED034913

MECHANICAL PROPERTIES(1)
Yield Tensile Charpy V-Notch Lateral Expansion
Strength(2) Strength Elongation J (ft•lbf) mils (mm)
MPa (ksi) MPa (ksi) % -196°C (-320°F) -196°C (-320°F)
Typical Results(3)
As-Welded with 100% Ar 430 (62) 590 (86) 42 62 (84) 38 (0.97)

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn
Requirements - AWS ER308L 0.03 max 19.5 - 22.0 9.0 -11.0 0.75 max 1.0 - 2.5
Typical Results(3) 0.02 20.0 10.9 0.12 1.7
%Si %P %S %Cu Total Others
Requirements - AWS ER308L 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results(3) 0.53 0.02 0.01 0.17 3-6
Typical all weld metal Measured with 0.2% offset See test results disclaimer
(1) (2) (3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-113 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER308Si/308LSi
Stainless • AWS ER308Si, ER308LSi

KEY FEATURES CONFORMANCES

• High silicon level for increased puddle fluidity and wetting AWS A5: ER308LSi, ER308Si
out at the toes
ASME SFA-5.9: ER308LSi, ER308Si
• Solid rod with lower carbon for welding Cr-Ni steels
• Used to primarily weld equipment made with 304 type
stainless steel TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode • 304 and 304L stainless steels
• Q2 Lot® Tested - A certificate showing actual wire composition and • Common austenitic stainless steels referred to as 18-8 steels
calculated ferrite number (FN) is available online
• ASTM A743, A744 Types CF-8 and CF-3

WELDING POSITIONS SHIELDING GAS

All 100% Ar

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED037061

3/32 (2.4) ED037062
1/8 (3.2) ED036562
5/32 (4.0) ED037063

WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M: 2017

%C %Cr %Ni %Mo %Mn %Si %P %S %Cu Total Others

Requirements -
AWS ER308LSi 0.03 max 19.5-22.0 9.0-11.0 0.75 max 1.0-2.5 0.65-1.00 0.03 max 0.03 max 0.75 max Info Only
Typical Results (1)
0.03 20.0 9.6 0.05 2.0 0.82 0.02 0.02 0.06 0.06
Requirements -
AWS ER308Si 0.08 max 19.5-22.0 9.0-11.0 0.75 max 1.0-2.5 0.65-1.00 0.03 max 0.03 max 0.75 max Info Only
Typical Results(1) 0.03 20.0 9.6 0.05 2.0 0.82 0.02 0.02 0.06 0.06

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-114
TIG (GTAW) CUT LENGTHS

LINCOLN® ER309/309L
Stainless • AWS ER309, ER309L

KEY FEATURES CONFORMANCES

• 0.03% carbon content increases resistance to intergranular AWS A5.9: ER309, ER309L
corrosion
CWB/CSA: ER309, ER309L
• Ink jet printing identification on entire length of electrode
ISO 14343-B: SS309L
• Q2 Lot® - Certificate showing actual wire composition and
ABS: ER309, ER309L
calculated ferrite number (FN) available online

WELDING POSITIONS
All
TYPICAL APPLICATIONS
SHIELDING GAS • Sheet metal on the corresponding stainless steel
base metals
100% Argon
• High pressure piping and tubing
• Use for welding dissimilar alloys in wrought or cast form
• Occasionally used for welding “18-8” base metals when
severe corrosion conditions exist or dissimilar metals

DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube 10 lb (4.5 kg) Plastic Tube
in (mm) 10 lb (4.5 kg) Master Carton 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED025419 ED034442

3/32 (2.4) ED025422 ED034443
1/8 (3.2) ED025425 ED034444

WIRE COMPOSITION – As Required per AWS A5.9

%C(2) %Cr %Ni %Mo %Mn
Requirements - AWS ER309L 0.03 max 23.0 - 25.0 12.0 - 14.0 0.75 max 1.0 - 2.5
Typical Results(1) 0.02 23.7 13.9 0.04 1.8
%Si %P %S %Cu Total Others
Requirements - AWS ER309L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (1)
0.51 0.02 0.01 0.05 0.06

See test results disclaimer (2)Requirements for ER309 is 0.12% max. carbon.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-115 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER309Si/309LSi
Stainless • AWS ER309Si, ER309LSi
ER309LSi, ER309Si
KEY FEATURES CONFORMANCES
• High silicon level for increased puddle fluidity and AWS A5.9: ER309LSi, ER309Si
wetting out at the toes
ASME SFA-5.9: ER309LSi, ER309Si
• Excellent weld contour minimizes the need
for grinding
• Solid rod for welding stainless steel to carbon steel
TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode
• Designed for joining stainless to mild or low alloy steel
• Q2 Lot® Tested - A certificate showing actual wire composition and
calculated ferrite number (FN) is available online

SHIELDING GAS
WELDING POSITIONS 100% Argon
All

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

3/32 (2.4) ED037113

1/8 (3.2) ED037114
5/32 (4.0) ED037115

WIRE COMPOSITION(1) – As Required per AWS A5.9/A5.9M

%C %Cr %Ni %Mo %Mn %Si %P %S %Cu Total Others

Requirements -
0.03 max 23.0-25.0 12.0-14.0 0.75 max 1.0-2.5 0.65-1.00 0.03 max 0.03 max 0.75 max Info Only
AWS ER309LSi
Typical Results(1) 0.01 23.4 13.8 0.03 1.9 0.78 0.02 0.01 0.04 0.05
Requirements -
0.12 max 23.0-25.0 12.0-14.0 0.75 max 1.0-2.5 0.65-1.00 0.03 max 0.03 max 0.75 max Info Only
AWS ER309Si
Typical Results(1) 0.01 23.4 13.8 0.03 1.9 0.78 0.02 0.01 0.04 0.05

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-116
TIG (GTAW) CUT LENGTHS

LINCOLN® ER310
Stainless • AWS ER310

KEY FEATURES CONFORMANCES

• The weld deposit is fully austenitic, and as such, calls for minimal heat AWS A5.9: ER310
input during welding
ASME SFA-5.9: ER310
• Ink jet printing identification on entire length of electrode
CWB/CSA: ER310
• Q2 Lot® - Certificate showing actual wire composition
ABS: ER310

WELDING POSITIONS TYPICAL APPLICATIONS

All
• Head shields • Used for welding
stainless steels of similar
• Furnace parts
composition in cast and
• Ducting wrought forms

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035214

3/32 (2.4) ED035215
1/8 (3.2) ED035216

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER310 0.08 - 0.15 25.0 - 28.0 20.0 - 22.5 0.75 max 1.0 - 2.5
Typical Results(2) 0.11 27.1 21.0 1.90

%Si %P %S %Cu FN

Requirements
AWS ER310 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results (2)
0.40 0.01 0.003 0.04

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-117 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER312
Stainless • AWS ER312

KEY FEATURES CONFORMANCES

• Weld deposit work-hardens, providing good wear AWS A5.9: ER312
resistance and high tensile strength
ASME SFA-5.9: ER312
• Applications should be limited to 800°F (420°C)
CWB/CSA: ER312
• Ink jet printing identification on entire length of electrode
• Q2 Lot® - Certificate showing actual wire composition
and calculated ferrite number (FN) available online TYPICAL APPLICATIONS
• Tool steels • Used to weld cast and wrought
WELDING POSITIONS alloys of similar compositions
• Hard to weld steels
All • Can be used for joining hard to
• Cast and wrought alloys
weld materials and
• Dissimilar metals dissimilar metals

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035217

3/32 (2.4) ED035218
1/8 (3.2) ED035219

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER312 0.15 max 28.0 - 32.0 8.0 - 10.5 0.75 max 1.0 - 2.5
Typical Results(2) 0.11 29.6 8.9 1.6

%Si %P %S %Cu FN

Requirements
AWS ER312 0.30 - 0.65 0.03 max 0.03 max 0.75 max Not Required
Typical Results (2)
0.44 0.02 0.01 0.10 50 - 80

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-118
TIG (GTAW) CUT LENGTHS

LINCOLN® ER316/316L
Stainless • AWS ER316, ER316L

KEY FEATURES CONFORMANCES

• The 2-3% molybdenum improves pitting corrosion resistance AWS A5: ER316, ER316L
of the weld deposit
ASME SFA-5.9: ER316, ER316L
• Molybdenum grade increases corrosion resistance
CWB/CSA: ER316, ER316L
• Use for high temperature service applications
ISO: SS316L
• 0.03% carbon content increases resistance to intergranular
ABS: ER316, ER316L
corrosion
• Ink jet printing identification on entire length of electrode
• Q2 Lot® - Certificate showing actual wire composition TYPICAL APPLICATIONS
and calculated ferrite number (FN) available online • Sheet metal on the corresponding stainless steel
base metals
• High pressure piping and tubing
WELDING POSITIONS
• Use for welding similar alloys containing approximately
All 2% molybdenum

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube 10 lb (4.5 kg) Plastic Tube
in (mm) 10 lb (4.5 kg) Master Carton 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED025428 ED034445

3/32 (2.4) ED025431 ED034446
1/8 (3.2) ED025434 ED034447
5/32 (4.0) ED036061

WIRE COMPOSITION – As Required per AWS A5.9

%C(2) %Cr %Ni %Mo %Mn

Requirements - AWS ER316L 0.03max 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5
Typical Results (1)
0.02 18.7 11.8 2.3 1.7
%Si %P %S %Cu Total Others

Requirements - AWS ER316L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (1)
0.52 0.02 0.01 0.10 0.30
(1)
See test results disclaimer (2)
Requirements for ER316 is 0.08% max. carbon.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-119 | www.lincolnelectric.com
BATCH | TIG (GTAW) CUT LENGTHS

LINCOLN® ER316/316LCF
Stainless • AWS ER316/ER316L

KEY FEATURES CONFORMANCES

• Controlled Low Ferrite (Range 3-6) AWS A5.9: ER316, ER316L
• Charpy V-Notch test results capable of exceeding ASME SFA-5.9: ER316, ER316L
27 J (20 ft•lbf) @ -196°C (-320°F)
ABS: ER316, ER316L
• Exceeds 15 mils (0.38 mm) of lateral expansion
@ -196°C (-320°F)
• Batch Managed Inventory
TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode
• LNG Storage
• Q2 Lot® - Certificates showing actual wire composition,
ferrite number, and impact properties tested • Cryogenic Vessels and Piping
at -196°C (-320°F) available online

SHIELDING GAS
WELDING POSITIONS 100% Argon
All
TYPICAL BASE METALS
316L stainless steels

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034927

3/32 (2.4) ED034928
1/8 (3.2) ED034929

MECHANICAL PROPERTIES(1) – As Required per AWS A5.9

Yield Tensile Charpy V-Notch Lateral Expansion
Strength(2) Strength Elongation J (ft•lbf) mils (mm)
MPa (ksi) MPa (ksi) % -196°C (-320°F) -196°C (-320°F)

Typical Results(3)
As-Welded with 100% Ar 430 (63) 570 (83) 42 70 (95) 42 (1.1)

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn
Requirements - AWS ER316L 0.03 max 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5
Typical Results(3) 0.02 18.5 12.3 2.6 1.7
%Si %P %S %Cu Total Others
Requirements - AWS ER316L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (3)
0.40 0.02 0.01 0.17 0.30

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-1 20
TIG (GTAW) CUT LENGTHS

LINCOLN® ER316Si/316LSi
Stainless • AWS ER316Si, ER316LSi

KEY FEATURES CONFORMANCES

• High silicon level for increased puddle fluidity and AWS A5.9: ER316LSi, ER316Si
wetting out at the toes
ASME SFA-5.9: ER316LSi, ER316Si
• Molybdenum grade for increased corrosion resistance
• Solid rod with low carbon for welding stainless CrNiMo-steels TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode • Molybdenum bearing austenitic stainless steels
• Q2 Lot® Tested - A certificate showing actual wire composition and • Type 316 and 316L
calculated ferrite number (FN) is available online

SHIELDING GAS

WELDING POSITIONS 100% Argon

All

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton
1/16 (1.6) ED037064
3/32 (2.4) ED037066
1/8 (3.2) ED037065
5/32 (4.0) ED037067

WIRE COMPOSITION – As Required per AWS A5.9/A5.9M

%C %Cr %Ni %Mo %Mn %Si %P %S %Cu Total Others

Requirements -
0.03 max 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.65-1.00 0.03 max 0.03 max 0.75 max Info Only
AWS ER316LSi
Typical Results(1) 0.01 18.3 11.3 2.3 1.7 0.87 0.02 0.02 0.07 0.07
Requirements -
0.12 max 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.65-1.00 0.03 max 0.03 max 0.75 max Info Only
AWS ER316Si
Typical Results(1) 0.01 18.3 11.3 2.3 1.7 0.87 0.02 0.02 0.07 0.07
See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-121 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER317/317L
Stainless • AWS ER317, ER317L

KEY FEATURES CONFORMANCES

• Weld deposit similar to 316L with a high AWS A5.9: ER317, ER317L
molybdenum content for increased corrosion resistance
ASME SFA-5.9: ER317, ER317L
• Ink jet printing identification on entire length of electrode
CWB/CSA: ER317, ER317L
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online

WELDING POSITIONS TYPICAL APPLICATIONS

All • FGP • Petrochemical
• Chemical Processing Plants • Used for welding alloys with
SHIELDING GAS similar composition in high
• Condensers
corrosive environments
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035227

3/32 (2.4) ED035228
1/8 (3.2) ED035229
5/32 (4.0) ED035230

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER317/317L 0.03 max 18.5 - 20.5 13.0 - 15.0 3.0 - 4.0 1.0 - 2.5
Typical Results (2)
0.01 18.9 13.7 3.5 1.4

%Si %P %S %Cu

Requirements
AWS ER317/317L 0.30 - 0.65 0.03 max 0.03 max 0.75 max
Typical Results(2) 0.45 0.01 0.008 0.08

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-1 2 2
TIG (GTAW) CUT LENGTHS

LINCOLN® ER320LR
Stainless • AWS ER320LR

KEY FEATURES CONFORMANCES

• LR contains low residual elements for better resistance to AWS A5.9: ER320LR
hot cracking
ASME SFA-5.9: ER320LR
• Excellent corrosion resistance in highly acidic environments
CWB/CSA ER320LR: ER320LR
• Ink jet printing identification on entire length of electrode
• Q2 Lot® - Certificate showing actual wire composition
TYPICAL APPLICATIONS

WELDING POSITIONS • Tanks base metals with similar

compositions including
• Process Piping
All alloy 20
• Heat Exchangers
• Typically used for welding
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035231

3/32 (2.4) ED035232
1/8 (3.2) ED035233

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER320LR 0.025 max 19.0 - 21.0 32.0 - 36.0 2.0 - 3.0 1.5 - 2.0
Typical Results(3) 0.003 20.1 33.3 2.4 1.7

%Si %P %S %Cu %Nb

Requirements Required
AWS ER320LR 0.15 max 0.015 max 0.02 max 3.0 - 4.0 8 x C / 1.0 max
Typical Results(2) 0.01 0.010 0.001 3.3 0.22

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-123 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER347
Stainless • AWS ER347

KEY FEATURES CONFORMANCES

• Niobium stabilized stainless steel electrodes AWS A5.9: ER347
• The addition of niobium reduces intergranular corrosion in severe ASME SFA-5.9: ER347
operating conditions
CWB/CSA: ER347
• Ink jet printing identification on entire length of electrode
ABS: ER347
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online

TYPICAL APPLICATIONS
WELDING POSITIONS • Food Processing • Used for welding Types 347 and
321 stainless and stainless clad
• Pharmaceutical Equipment
All steels

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035235

3/32 (2.4) ED035237
1/8 (3.2) ED035239

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb + Ta

Requirements
AWS ER347 0.08 max 19.0 - 21.5 9.0 - 11.0 0.75 max 10 x C - 1.0
Typical Results (2)
0.03 19.5 9.3 0.25 0.60

%Mn %Si %P %S %Cu

Requirements
AWS ER347 1.0 - 2.5 0.30 - 0.65 0.03 max 0.03 max 0.75 max
Typical Results (2)
1.7 0.45 0.01 0.007 0.10

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-1 24
TIG (GTAW) CUT LENGTHS

LINCOLN® ER385
Stainless • AWS ER385

KEY FEATURES CONFORMANCES

• Weld metal is fully austenitic and must be done with low AWS A5.9: ER385
heat input using a stringer bead technique
ASME SFA-5.9: ER385
• Ink jet printing identification on entire length of electrode
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online TYPICAL APPLICATIONS
• Pipeline segment

WELDING POSITIONS • Agitotors

• Rotars
All
• Used in fabrication of equipment and vessels for handling
and storage of sulfuric acid and phosphoric acid
SHIELDING GAS
• Used for welding materials of similar chemical composition (Type
100% Argon 904L)

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035240

3/32 (2.4) ED035241

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER385 0.025 max 19.5 - 21.5 24.0 - 26.0 4.2 - 5.2 1.0 - 2.5
Typical Results(2) 0.010 19.9 25.0 4.2 1.8

%Si %P %S %Cu

Requirements
AWS ER385 0.50 max 0.02 max 0.03 max 1.2 - 2.0
Typical Results (2)
0.3 0.01 0.001 1.4

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-125 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER409Nb
Stainless • AWS ER409Nb

KEY FEATURES CONFORMANCES

• A ferritic stainless steel welding wire AWS A5.9: ER409Nb
• The addition of niobium improves corrosion resistance and promotes ASME SFA-5.9: ER409Nb
a ferritic micro-structure
• For the best results, welding must be done in a low heat input
procedure and is not recommended for multi-pass applications TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode • Automotive exhausts
• Q2 Lot - Certificate showing actual wire composition and calculated
®
• Used to weld Type 409 and 409Ti base materials
ferrite number (FN) available online

WELDING POSITIONS SHIELDING GAS

All 100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035242

3/32 (2.4) ED035243

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb

Requirements
AWS ER409Nb 0.08 max 10.5 - 13.5 0.6 max. 0.50 max 0.075 max
Typical Results(2) 0.04 11.5 0.4 0.03 0.50

%Mn %Si %P %S %Cu

Requirements
AWS ER409Nb 0.8 max 1.0 max 0.04 max 0.03 max 0.75 max
Typical Results (2)
0.62 0.48 0.02 0.02 0.04

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-1 26
TIG (GTAW) CUT LENGTHS

LINCOLN® ER410
Stainless • AWS ER410

KEY FEATURES CONFORMANCES

• Designed to weld stainless steels of similar chemical composition as AWS A5.9: ER410
well as to overlay carbon steels to
ASME SFA-5.9: ER410
impart corrosion, erosion and abrasion resistance
CWB/CSA: ER410
• This material, being an air-hardening type, calls for a
pre-heat and inter-pass temperature of 400°F (200°C)
or greater during welding
TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode
• Q2 Lot® - Certificate showing actual wire composition • Surfacing Steel Mill Rolls
• Furnace and Burner Parts
• Turbine Parts
WELDING POSITIONS
All SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035244

3/32 (2.4) ED035245
1/8 (3.2) ED035246

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER410 0.12 max 11.5 - 13.5 0.6 max 0.75 max 0.6 max
Typical Results(2) 0.11 12.5 0.1 0.03 0.45

%Si %P %S %Cu

Requirements
AWS ER410 0.5 max 0.03 max 0.03 max 0.75 max
Typical Results(2) 0.39 0.01 0.01 0.14

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-127 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER410NiMo
Stainless • AWS ER410NiMo

KEY FEATURES CONFORMANCES

• Used to overlay mild and low alloy steels AWS A5.9: ER410NiMo
• Preheat and inter-pass temperatures of 300°F (150°C) or greater is ASME SFA-5.9: ER410NiMo
recommended during welding
• Post-weld heat treatment should not exceed 1150°F (620°C) as higher
temperatures may result in hardening TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode • Turbines • Power Generation
• Q2 Lot® - Certificate showing actual wire composition • Valve Bodies • Designed to weld materials of
similar chemical composition in
• High Pressure Piping cast and wrought forms
WELDING POSITIONS • Offshore

All
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035247

3/32 (2.4) ED035248

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements
AWS ER410NiMo 0.06 max 11.0 - 12.5 4.0 - 5.0 0.4 - 0.7 0.6 max
Typical Results (2)
0.02 11.7 4.7 0.5 0.2

%Si %P %S %Cu

Requirements
AWS ER410NiMo 0.5 max 0.03 max 0.03 max 0.75 max
Typical Results(2) 0.2 0.01 0.002 0.06

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-1 28
TIG (GTAW) CUT LENGTHS

LINCOLN® ER630
Stainless • AWS ER630

KEY FEATURES CONFORMANCES

• Precipitation hardening martensitic stainless steel used for welding AWS A5.9: ER630
materials of similar chemical composition such as
CWB/CSA: ER630
17-4 and 17-7 plates
• Can be used in as welded condition or may be heat treated to obtain
higher strength TYPICAL APPLICATIONS
• Mechanical properties of the alloy are greatly influenced • Hydraulic Equipment Components
by the heat treatment
• Impellers
• Ink jet printing identification on entire length of electrode
• Pump Shafts
• Q2 Lot® - Certificate showing actual wire composition and calculated
ferrite number (FN) available online

WELDING POSITIONS SHIELDING GAS

All 100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035250

3/32 (2.4) ED035252

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Nb

Requirements
AWS ER630 0.05 max 16.00 - 16.75 4.5 - 5.0 0.75 max 0.15 - 0.30
Typical Results(2) 0.03 16.5 4.8 0.2 0.22

%Mn %Si %P %S %Cu

Requirements
AWS ER630 0.25 - 0.75 0.75 max 0.03 max 0.03 max 3.25 - 4.0
Typical Results (2)
0.54 0.43 0.02 0.02 3.6

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-129 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER2209
Stainless • AWS ER2209

KEY FEATURES CONFORMANCES

• The welds offer excellent resistance to stress corrosion, cracking and AWS A5.9: ER2209
pitting
ASME SFA-5.9: ER2209
• The microstructure of the weld metal consists of austenite
and ferrite CWB/CSA: ER2209

• The ferrite content of the weld metal will be lower than the ABS: ER2209
ferrite content of type 2205 base metal
• Welding of duplex stainless steels calls for controlled welding
parameters to achieve specified mechanical and corrosion resistant TYPICAL APPLICATIONS
properties • Offshore • Petrochemical
• Ink jet printing identification on entire length of electrode • Oil and Gas • Used to weld duplex stainless
• Q2 Lot® - Certificate showing actual wire composition • Chemical steels such as (Type 2205)
and calculated ferrite number (FN) available online

SHIELDING GAS
WELDING POSITIONS
100% Argon
All

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035191

3/32 (2.4) ED035192
1/8 (3.2) ED035193

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn %Si

Requirements
AWS ER2209 0.03 max 21.5 - 23.5 7.5 - 9.5 2.5 - 3.5 0.5 - 2.0 0.90 max
Typical Results (2)
0.01 22.7 8.5 3.0 1.4 0.4

%P %S %N %Cu FN

Requirements
AWS ER2209 0.03 max 0.03 max 0.08 - 0.20 0.75 max Not Required
Typical Results (2)
0.01 0.001 0.15 0.06 30 - 60

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-13 0
TIG (GTAW) CUT LENGTHS

LINCOLN® ER2594
Stainless • AWS ER2594

KEY FEATURES CONFORMANCES

• A super-duplex grade electrode that provides matching AWS A5.9: ER2594
chemistry and mechanical property characteristics to wrought super-
CWB/CSA: ER2594
duplex alloys such as 2507 and Zeron 100, as well as to super-duplex
casting alloys (ATSM A890) ABS: ER2594
• The electrode is over-alloyed with nitrogen to provide the optimum
ferrite/austenite ratio in the finished weld resulting in high tensile
and yield strength and superior resistance to stress corrosion, crack-
ing (SCC) and pitting corrosion TYPICAL APPLICATIONS
• Ink jet printing identification on entire length of electrode • Process Pipework
• Q2 Lot® - Certificate showing actual wire composition and • Pumps and Valves
calculated ferrite number (FN) available online
• Pressure Vessels
• Used to weld superduplex stainless steels
such as Type 2507 and Zeron 100
WELDING POSITIONS
All
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED035194

3/32 (2.4) ED035195
1/8 (3.2) ED035196

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn %Si

Requirements
AWS ER2594 0.03 max 24.0 - 27.0 8.0 - 10.5 2.5 - 4.5 2.5 max 1.0 max
Typical Results (2)
0.02 24.6 8.6 3.8 0.8 0.3

%P %S %N %Cu %W FN

Requirements
AWS ER2594 0.03 max 0.02 max 0.20 - 0.30 1.5 max 1.00 max Not Required
Typical Results(2) 0.02 0.01 0.25 0.01 0.01 30 - 60

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-131 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

ER16.8.2
Stainless • AWS ER16-8-2

KEY FEATURES CONFORMANCES

• 16% Chromium, 8% nickel, 2% molybdenum cut length AWS A5.9 ER16-8-2
• Low ferrite weld deposit (1-5) BS EN ISO 14343-A 16 8 2
• Cyrogenic toughness properties down to -196°C (-320°F)
BS EN ISO 14343-B SS16-8-2
• Designed to weld 304H, 316H, 321 and 347H base
materials
TYPICAL APPLICATIONS
WELDING POSITIONS • Furnace parts • Power generation
industries
All • Gas and steam turbine
• Cryogenic applications
• Petrochemical
SHIELDING GAS • Catalytic crackers
• Chemical process plants
100% Argon • Steam Piping

DIAMETERS / PACKAGING
Diameter 5 kg (11 lb)
mm (in) Tube

2.5 (3/32) TER1682-24

3.2 (1/8) TER1682-32

MECHANICAL PROPERTIES(1) – As Required per AWS A5.9

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-196°C (-321°F)
Requirements
AWS ER16-8-2 - 550 (80) 35 min -
As-Welded
Typical Results(3) 420 (61) 620 (90) 40 30 (22)
As-Welded

DEPOSIT COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P

Requirements
AWS ER16-8-2 0.10 max 1.0-2.0 0.3-0.6 0.02 max 0.03 max
Typical Results(3) 0.06 1.4 0.4 0.01 0.01
%Cr %Ni %Mo %Cu

Requirements
AWS ER16-8-2 14.5-16.5 7.5-9.5 1.0-2.0 0.75 max
Typical Results(3) 15.5 8.5 1.3 0.1
(1)
Typical wire composition. (2) Measured with 0.2% offset. (3) See test results disclaimer.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-13 2
METAL-CORED (GMAW-C) WIRE

PRIMALLOY® T-409Ti
Stainless • AWS EC409

KEY FEATURES CONFORMANCES

• Minimal spatter and slag AWS A5.22: EC409
• Great deposition rates CWB/SCA: EC409
• High travel speed welding on thin material

TYPICAL APPLICATIONS
• Designed for joining components of automotive
exhaust systems, such as catalytic converters
• Single pass welding
WELDING POSITIONS
All Positions SHIELDING GAS
98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
mm (in) Plastic Spool Bulk Drum

1.2 (0.045) ED034208 ED034209

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22

%C %Cr %Ni %Mo %Mn

Requirements
AWS EC409 0.08 10.5-13.5 0.6 0.5 0.8
Typical Results(2)
98% Argon / 2% O2 0.03 11.1 0.02 0.03 0.5

%Si %P %S %Ti

Requirements 10xC min

AWS EC409 0.8 0.03 0.03 1.5 max
Typical Results(2)
98% Argon / 2% O2 0.6 0.007 0.008 1.0

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, CTWD Wire Feed Speed Voltage Approx. Current
Shielding Gas in (mm) in/min (m/min) (Volts) (Amps)

200 (5.08) 22 200

0.045 (1.2), DC+ 250 (6.35) 23 230
5/8 (15.8)
98% Argon /2% CO2 300 (7.62) 25 260
450 (11.43) 28 335
Typical all weld metal. (2)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-133 | www.lincolnelectric.com
METAL-CORED (GMAW-C) WIRE

PRIMALLOY® T-439Ti
Stainless • AWS EC439

KEY FEATURES CONFORMANCES

• Minimal spatter and slag AWS A5.22: EC439
• Great deposition rates CWB/CSA: EC439
• High travel speed welding on thin material

TYPICAL APPLICATIONS
• Designed for joining components of automotive exhaust
systems, such as catalytic converters
WELDING POSITIONS • Single pass welding
All Positions
SHIELDING GAS
98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
mm (in) Plastic Spool Bulk Drum

1.2 (0.045) ED034293 ED034294

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22

%C %Cr %Ni %Mo %Mn

Requirements
AWS EC439 0.04 17.0-19.0 0.6 0.5 0.8
Typical Results(2)
98% Argon / 2% O2 0.03 17.5 0.02 0.02 0.47

%Si %P %S %Ti

Requirements 10xC min

AWS EC439 0.8 0.03 0.03 1.1 max
Typical Results(2)
98% Argon / 2% O2 0.4 0.01 0.01 0.4

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, CTWD Wire Feed Speed Voltage Approx. Current
Shielding Gas in (mm) in/min (m/min) (Volts) (Amps)

200 (5.08) 22 200

0.045 (1.2), DC+ 250 (6.35) 23 230
5/8 (15.8)
98% Argon /2% CO2 300 (7.62) 25 260
450 (11.43) 28 335
Typical all weld metal. (2)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-13 4
METAL-CORED (GMAW-C) WIRE

PRIMALLOY™ T-430LNb
Stainless • JIS Z 3323 TS430Nb-MA0

KEY FEATURES CONFORMANCES

• Minimal spatter and slag JIS Z 3323: TS430Nb-MA0
• Great deposition rates
• High travel speed welding on thin material TYPICAL APPLICATIONS
• Designed for joining components of automotive exhaust systems,
such as catalytic converters
• Single pass welding

WELDING POSITIONS SHIELDING GAS

All Positions 98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg)
in (mm) Plastic Spool Bulk Drum

1.2 (0.045) ED037181

ED037182

WIRE COMPOSITION(1) – As Required per JIS TS430Nb

%C %Cr %Ni %Mo %Mn

Requirements - JIS TS430Nb [Max] 0.10 18.0 0.60 0.50 1.2

Typical Results(2) - 98% Argon / 2% O2 0.012 16.91 0.006 0.017 0.41

%Si %P %S %Nb %Ti

Requirements - JIS TS430Nb [Max] 1.0 0.04 0.03 1.5 —

Typical Results - 98% Argon / 2% O2
(3)
0.49 0.006 0.015 0.602 0.194
Typical all weld metal. See test results disclaimer
(1) (2)

TYPICAL OPERATING PROCEDURES

Diameter (Pulse Mode) CTWD Wire Feed Speed Voltage Approx. Current
Shielding Gas in/min (m/min) (Volts) (Amps)
1/2 in 100 (2.54) 14.6 80
150 (3.81) 16.0 110
0.045 (1.2), DC+ 200 (5.08) 18.5 150
98% Argon /2% O2 250 (6.35) 20.0 200
300 (7.62) 21.5 230
350 (8.89) 22.5 260
400 (10.16) 24.5 270

TYPICAL OPERATING PROCEDURES

Diameter (CV Mode) CTWD Wire Feed Speed Voltage Approx. Current
Shielding Gas in/min (m/min) (Volts) (Amps)
1/2 in 150 (3.81) 16-18 150-170
200 (5.08) 20.5-22.5 180-200
0.045 (1.2) 270 (6.858) 23-24 210-230
98% Argon /2% O2 300 (7.62) 23-25 240-260
350 (8.89) 24-26 260-290
380 (9.652) 24-26 280-300

F-135 | www.lincolnelectric.com
 METAL-CORED (GMAW-C) WIRE

PRIMALLOY® T-439Nb
Stainless • AWS A5.22 EC439Nb

KEY FEATURES CONFORMANCES

• Minimal spatter and slag AWS A5.22: EC439Nb
ASME SFA-5.22: EC439Nb
• Great deposition rates
• High travel speed welding on thin material TYPICAL APPLICATIONS
• Designed for joining components of automotive exhaust
systems, such as catalytic converters
• Single pass welding

WELDING POSITIONS SHIELDING GAS

All Positions 98% Argon / 2% Oxygen

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 500 lb (227 kg) 750 lb (340 kg)
mm (in) Plastic Spool Bulk Drum Bulk Drum
1.2 (0.045) ED037342 ED037343 ED037344

DEPOSIT COMPOSITION(1) – As Required per AWS A5.22 EC439Nb

%C %Cr %Ni %Mo %Mn %N
Requirements
AWS A5.22 EC439Nb [Max] 0.04 17.0-20.0 0.60 0.50 0.8 —
Typical Results(2)
98% Argon / 2% O2 0.01 17.6 0.006 0.0 0.4 0.03
%Si %P %S %Nb+TA %Ti %Cu
Requirements
AWS A5.22 EC439Nb 0.8 0.03 0.03 0.75 0.10 - 0.75 0.75
Typical Results(2)
98% Argon / 2% O2 0.5 0.01 0.02 0.67 0.29 0.03

TYPICAL OPERATING PROCEDURES

Diameter (Pulse Mode) CTWD Wire Feed Speed Voltage Approx. Current
Shielding Gas in/min (m/min) (Volts) (Amps)
1/2 in 100 (2.54) 14.6 80
150 (3.81) 16.0 110
0.045 (1.2), DC+ 200 (5.08) 18.5 150
98% Argon /2% O2 250 (6.35) 20.0 200
300 (7.62) 21.5 230
350 (8.89) 22.5 260
400 (10.16) 24.5 270

TYPICAL OPERATING PROCEDURES

Diameter (CV Mode) CTWD Wire Feed Speed Voltage Approx. Current
Shielding Gas in/min (m/min) (Volts) (Amps)
1/2 in 150 (3.81) 16-18 150-170
200 (5.08) 20.5-22.5 180-200
0.045 (1.2) 270 (6.858) 23-24 210-230
98% Argon /2% O2 300 (7.62) 23-25 240-260
350 (8.89) 24-26 260-290
380 (9.652) 24-26 280-300
Typical all weld metal. (2)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-136
BATCH | ORBITAL TIG (GTAW) WIRE

BLUE MAX® ORBITAL TIG 308/308L

Stainless • AWS ER308, ER308L

KEY FEATURES CONFORMANCES

• Ultra-clean wire for porosity free welds AWS A5.9: ER308, ER308L
• Batch Managed Inventory ASME SFA-A5.9: ER308, ER308L
• Q2 Lot® certificate showing actual wire composition
and calculated ferrite number (FN) available online

WELDING POSITIONS TYPICAL APPLICATIONS

All • Process Piping
• Thermal Energy
SHIELDING GAS
• Petroleum Processing
100% Argon

DIAMETERS / PACKAGING
Diameter 2 lb (0.9 kg) PLW Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Carton PLW Spool

0.035 (0.9) ED034153 ED034155

0.045 (1.2) ED038028

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P %Cr

Requirements
AWS ER308/308L 0.03 max 1.0-2.5 0.30-0.65 0.03 max 0.03 max 19.5-22.0
Typical Results(2) 0.02 1.30 0.40 <0.01 0.02 20.30

%Ni %Mo %Cu %N FN

Requirements
AWS ER308/308L 9.0-11.0 0.75 max 0.75 max Not Specified Not Required
Typical Results(2) 10.20 0.16 0.16 0.02 N/A

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-137 | www.lincolnelectric.com
BATCH | ORBITAL TIG (GTAW) WIRE

BLUE MAX® ORBITAL TIG 309/309L

Stainless • AWS ER309, ER309L

KEY FEATURES CONFORMANCES

• Ultra-clean wire for porosity free welds AWS A5.9: ER309, ER309L
• Batch Managed Inventory ASME SFA-A5.9: ER309, ER309L
• Q2 Lot® certificate showing actual wire composition
and calculated ferrite number (FN) available online

WELDING POSITIONS TYPICAL APPLICATIONS

All
• Process Piping
• Thermal Energy
SHIELDING GAS
• Petroleum Processing
100% Argon
• Used for joining stainless steels to themselves to
low alloy or mild steel

DIAMETERS / PACKAGING
Diameter 2 lb (0.9 kg) PLW Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Carton PLW Spool

0.035 (0.9) ED034157 ED034159

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P %Cr

Requirements
AWS ER309/309L 0.03 max 1.0-2.5 0.30-0.65 0.03 max 0.03 max 23.0-25.0
Typical Results(2) 0.02 1.60 0.36 <0.01 0.02 23.80

%Ni %Mo %Cu %N FN

Requirements
AWS ER309/309L 12.0-14.0 0.75 max 0.75 max Not Specified Not Required
Typical Results(2) 13.30 0.12 0.10 0.08 N/A

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | F-13 8
BATCH | ORBITAL TIG (GTAW) WIRE

BLUE MAX® ORBITAL TIG 316/316L

Stainless • AWS ER316, ER316L

KEY FEATURES CONFORMANCES

• Ultra-clean wire for porosity free welds AWS A5.9: ER316, ER316L
• Good resistance to pitting, many acids, and general corrosion ASME SFA-A5.9 ER316, ER316L
• Batch Managed Inventory ISO 14343-B: SS316L
• Q2 Lot certificate showing actual wire composition
®
ABS: ER316, ER316L
and calculated ferrite number (FN) available online

WELDING POSITIONS
All
TYPICAL APPLICATIONS
SHIELDING GAS • Process Piping

100% Argon • Thermal Energy

• Petroleum Processing

DIAMETERS / PACKAGING
Diameter 2 lb (0.9 kg) PLW Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Carton PLW Spool
0.035 (0.9) ED034161 ED034163
0.045 (1.2) ED038029

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P %Cr

Requirements
AWS ER316/316L 0.03 max 1.0-2.5 0.30-0.65 0.03 max 0.03 max 18.0-20.0
Typical Results(2) 0.02 1.70 0.37 0.01 0.02 19.60

%Ni %Mo %Cu %N FN

Requirements
AWS ER316/316L 11.0-14.0 2.0-3.0 0.75 max Not Specified Not Required
Typical Results(2) 11.70 2.10 0.04 0.02 N/A

Typical wire composition. (2)See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

F-139 | www.lincolnelectric.com
CONSUMABLES

NICKEL
STICK (SMAW) ELECTRODE

TECH-ROD® 55
Nickel • AWS ENiFe-C l

KEY FEATURES CONFORMANCES

• The welds are moderately hard and require carbide AWS A5.15: ENiFe-C l
tipped tools for machining ASME SFA-5.15: ENiFe-C I
UNS: W82002
• A preheat and inter-pass temperature of not less than
350°F (177°C) is required during welding to prevent cracking
• Q2 Lot® - certificates showing actual deposit composition
available online TYPICAL APPLICATIONS
• Welding of ductile, pliable cast irons
POLARITY • Dissimilar welds to nickel alloys, carbon steels,
and low-alloy steels
DC+
• Repair of castings

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can

3/32 (2.4) 12 (305) EL55093632

1/8 (3.2) 14 (355) EL55125634
5/32 (4.0) 14 (355) EL55156634

DEPOSIT COMPOSITION(1) - As Required per AWS A5.15

%C %Mn %Si %S %Fe

Requirements
AWS ENiFe-C l 2.0 max 2.5 max 4.0 max 0.03 max Remainder
Typical Results(2)
Tech-Rod® 55 1.3 0.4 1.0 0.003 –
%Ni %Cu %Al %Other

Requirements
AWS ENiFe-C l 45.0 - 60.0 2.5 max 1.0 max 1.0 max
Typical Results(2)
Tech-Rod® 55 50.0 1.0 0.5 –

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead

3/32 (2.4) 70-85 65-75

1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 110-120

(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-1 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

TECH-ROD® 99
Nickel • AWS ENi-Cl

KEY FEATURES CONFORMANCES

• Used for welding of cast irons to other cast irons as well AWS A5.15: ENi-Cl
as for joining cast irons to mild steels and stainless steels ASME SFA-5.15: ENi-C I
UNS: W82001
• A preheat and inter-pass temperature of not less than
350°F (177°C) is required during welding to prevent cracking
• Q2 Lot® - certificates showing actual deposit composition TYPICAL APPLICATIONS
available online
• Generally more machinable than a Tech-Rod® 55 deposit
• Intended to join and repair pliable cast iron
POLARITY
DC+

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can

3/32 (2.4) 12 (305) EL99093632

1/8 (3.2) 14 (355) EL99125634
5/32 (4.0) 14 (355) EL99156634
3/16 (4.7) 14 (355) EL99125634

DEPOSIT COMPOSITION(1) - As Required per AWS A5.15

%C %Mn %Si %S %Fe

Requirements
AWS ENi-Cl 2.0 max 2.5 max 4.0 max 0.03 max 8.0 max
Typical Results(2)
Tech-Rod® 99 1.5 0.6 0.2 0.002 3.0
%Ni %Cu %Al %Other

Requirements
AWS ENi-Cl 85.0 min 2.5 max 1.0 max 1.0 max
Typical Results(2)
Tech-Rod® 99 94.0 0.1 0.1 -

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead

3/32 (2.4) 70-85 65-75

1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 110-120

(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-2
STICK (SMAW) ELECTRODE

TECH-ROD® 112
Nickel • AWS ENiCrMo-3

KEY FEATURES CONFORMANCES

• A covered electrode which is used to weld AWS A5.11: ENiCrMo-3
nickel-chromium-molybdenum alloys ASME SFA-5.11: ENiCrMo-3
UNS: W86112
• These electrodes are used in applications where the
CWB/CSA: ENiCrMo-3
temperature ranges from cryogenic up to 1800°F (982°C)
ABS: ENiCrMo-3
• Q2 Lot® - certificates showing actual deposit composition
available online TYPICAL APPLICATIONS
• Used extensively in overlay cladding where a similar
chemical composition is required on the clad side
POLARITY
• Dissimilar joints between nickel-chromium molybdenum
DC+
alloys to stainless steels, carbon or low alloys steels
• Welding alloy 625
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can
3/32 (2.4) 12 (305) EL112093632
1/8 (3.2) 14 (355) EL112125634
5/32 (4.0) 14 (355) EL112156634
3/16 (4.8) 14 (355) EL112187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 690 (110 min) 30 min
Typical Results(2)
Tech-Rod® 112 790 (114) 42

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S %Si
Requirements
AWS ENiCrMo-3 0.10 max 1.0 max 7.0 max 0.03 max 0.02 max 0.75 max
Typical Results(2)
Tech-Rod® 112 0.05 0.5 1.9 0.01 0.003 0.33
%Cu %Ni %Cr %Nb+Ta %Mo %Other
Requirements
AWS ENiCrMo-3 0.50 max 55.0 min 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max
Typical Results(2)
Tech-Rod® 112 0.01 62.1 22.4 3.63 8.7 <0.5

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 110-120
3/16 (4.8) 120-160 110-130

(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-3 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

TECH-ROD® 112LFe
Nickel • AWS ENiCrMo-3

KEY FEATURES CONFORMANCES

• A low iron version of the standard Tech-Rod 112 ®
AWS A5.11: ENiCrMo-3
covered electrode which is used to weld ASME SFA-5.11: ENiCrMo-3
nickel-chromium-molybdenum alloys UNS: W86112
• The product is designed to have less than 1% Iron (Fe)
for overlay applications where low iron is required
TYPICAL APPLICATIONS
• Product typically achieves Fe levels of 1% or less in a
weld deposit • Used extensively in overlay cladding where a similar
chemical composition is required on the clad side
• Q2 Lot® - certificates showing actual deposit composition available
online • Dissimilar joints between nickel-chromium molybdenum
alloys to stainless steels, carbon or low alloys steels

POLARITY • Welding alloy 625

DC+

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Can
in (mm) in (mm) 30 lb (13.6 kg) Master Can
1/8 (3.2) 14 (355) EL112LFE125634
5/32 (4.0) 14 (355) EL112LFE156634
3/16 (4.8) 14 (355) EL112LFE187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 690 (110) min 30 min
Typical Results(2)
Tech-Rod® 112LFe 770 (111) 42

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S %Si
Requirements
AWS ENiCrMo-3 0.10 max 1.0 max 7.0 max 0.03 0.02 max 0.75 max
Typical Results(2)
Tech-Rod® 112LFe 0.02 0.5 0.9 0.01 0.01 0.3
%Cu %Ni %Cr %Nb+Ta %Mo %Other
Requirements
AWS ENiCrMo-3 0.50 max 55.00 min 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max
Typical Results(2)
Tech-Rod® 112LFe 0.01 62.7 22.5 3.72 8.7 –

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 110-120
3/16 (4.8) 120-160 110-130

(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-4
STICK (SMAW) ELECTRODE

TECH-ROD® 117
Nickel • AWS ENiCrCoMo-1

KEY FEATURES CONFORMANCES

• A covered electrode used for welding of AWS A5.11: ENiCrCoMo-1
nickel-chromium-cobalt-molybdenum alloys ASME SFA-A5.11: EniCrCoMo-1
UNS: W86117
• The deposited weld metal provides optimum strength
and oxidation resistance between 1500°F to 2100°F,
especially when welding on base metals of TYPICAL APPLICATIONS
nickel-iron-chromium alloys
• Overlay cladding where similar composition is required
• Q2 Lot® - certificates showing actual deposit composition
available online • Turbine fabrication

POLARITY
DC+
DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can
3/32 (2.4) 12 (305) EL117093632
1/8 (3.2) 14 (355) EL117125634
5/32 (4.0) 14 (355) EL117156634
3/16 (4.8) 14 (355) EL117187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 620 (90) min 30 min
Typical Results(2) 760 (110) 40

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S
Requirements(2)
AWS ENiCrCoMo-1 0.05 - 0.15 0.3 - 2.5 5.0 max 0.03 max 0.015 max
Typical Results(2) 0.09 1.1 0.9 0.02 0.008
%Si %Cu %Ni %Co
Requirements
AWS ENiCrCoMo-1 0.75 max 0.50 max Remainder 9.0 - 15.0
Typical Results(2) 0.47 0.01 50.7 11.4
%Cr %Nb+Ta %Mo %Other
Requirements
AWS ENiCrCoMo-1 21.0 - 26.0 1.0 max 8.0 - 10.0 0.50 max
Typical Results(2) 24.7 0.9 9.4 –

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 100-120
3/16 (4.8) 120-160 110-130
Typical deposit composition. (2)See test results disclaimer
(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-5 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

TECH-ROD® 122
Nickel • AWS ENiCrMo-10

KEY FEATURES CONFORMANCES

• Excellent corrosion resistance in oxidizing as well as AWS A5.11: ENiCrMo-10
reducing media in a wide variety of chemical process ASME SFA-A5.11: ENiCrMo-10
environments UNS: W86122
CWB/CSA: ENiCrMo-10
• Offers an outstanding resistance to stress corrosion
cracking, pitting and crevice corrosion
TYPICAL APPLICATIONS
• Q2 Lot® - certificates showing actual deposit composition
available online • Used for welding of nickel-chromium-molybdenum
alloys as well as for overlay cladding on carbon, low
POLARITY alloy or stainless steels
• Used for dissimilar joints between nickel-chromium-
DC+
molybdenum alloys and stainless, carbon or low alloy steels

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Can 30 lb (13.6 kg) Master Can

3/32 (2.4) 12 (305) EL122093632

1/8 (3.2) 14 (355) EL122125634
5/32 (4.0) 14 (355) EL122156634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 690 (100) min 25 min
Typical Results(2) 730 (105) 39

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S
Requirements
AWS ENiCrMo-10 0.02 max 1.0 max 2.0 - 6.0 0.03 max 0.015 max
Typical Results(2) 0.02 0.4 4.8 0.01 0.004
%Si %Cu %Ni %Co %Cr
Requirements
AWS ENiCrMo-10 0.2 max 0.50 max Remainder 2.5 max 20.0 - 22.5
Typical Results(2) 0.1 0.001 56.7 0.014 21.0
%Nb+Ta %Mo %V %W %Other
Requirements
AWS ENiCrMo-10 Not Specified 12.5 - 14.5 0.35 max 2.5 - 3.5 0.50 max
Typical Results(2) 0.008 13.4 0.01 3.4 –

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 100-120
(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-6
STICK (SMAW) ELECTRODE

TECH-ROD® 141
Nickel • AWS ENi-1

KEY FEATURES CONFORMANCES

• High nickel alloy AWS A5.11: ENi-1
ASME SFA-A5.11: ENi-1
• Used for welding commercially pure nickel to themselves
UNS: W82141
or steels
• Q2 Lot® - certificates showing actual deposit composition TYPICAL APPLICATIONS
available online
• Used for joining Cu-Ni to stainless steels
POLARITY • Welding of cast and wrought forms of pure Nickel alloys
DC+

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can

3/32 (2.4) 12 (305) EL141093632

1/8 (3.2) 14 (355) EL141125634
5/32 (4.0) 14 (355) EL141156634
3/16 (4.8) 14 (355) EL141187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 410 (60) min 20 min
Typical Results(2) 430 (63) 21

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S %Si
Requirements
AWS ENi-1 0.10 max 0.75 max 0.75 max 0.03 max 0.02 max 1.25 max
Typical Results(2) 0.02 0.30 0.40 0.01 0.01 0.48
%Cu %Ni %Ti %Al %Other
Requirements
AWS ENi-1 0.25 max 92.0 min 1.0 - 4.0 1.0 max 0.50 max
Typical Results(2) 0.01 96.7 1.2 0.03 –

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 100-120
3/16 (4.8) 120-160 110-130
(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-7 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

TECH-ROD® 182
Nickel • AWS ENiCrFe-3

KEY FEATURES CONFORMANCES

• Ideal for oxidation resistance and high temperature strength AWS A5.11: ENiCrFe-3
ASME SFA-A5.11: ENiCrFe-3
• Wide range of applications
UNS: W86182
• Q2 Lot® - certificates showing actual deposit composition CWB/CSA: ENiCrFe-3
available online

TYPICAL APPLICATIONS
POLARITY
• Used for welding nickel-chromium-iron alloys to
DC+ themselves
• Used for dissimilar welding between nickel-chromium-iron
alloys to mild steel or stainless steel

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can

3/32 (2.4) 12 (305) EL182093632

1/8 (3.2) 14 (355) EL182125634
5/32 (4.0) 14 (355) EL182156634
3/16 (4.8) 14 (355) EL182187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 550 (80) min 30 min
Typical Results(2)
Tech-Rod® 182 600 (87) 34

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S %Si
Requirements
AWS ENiCrFe-3 0.10 max 5.0 - 9.5 10.0 max 0.03 max 0.015 max 1.0 max
Typical Results(2)
Tech-Rod® 182 0.04 5.7 8.4 0.02 0.005 0.3
%Cu %Ni %Ti %Cr %Nb+Ta %Other
Requirements
AWS ENiCrFe-3 0.50 max 59.0 min 1.0 max 13.0 - 17.0 1.0 - 2.5 0.50 max
Typical Results(2)
Tech-Rod® 182 0.04 68.5 0.1 15.1 1.2 <0.5

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 100-120
3/16 (4.8) 120-160 110-130
(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-8
STICK (SMAW) ELECTRODE

TECH-ROD® 187
Nickel • AWS ECuNi

KEY FEATURES CONFORMANCES

• A copper-nickel electrode for welding alloys of similar
AWS A5.6: ECuNi
composition as well as 70/30 and 90/10 Cu/Ni alloys
ASME SFA-A5.11: ECuNi
• Q2 Lot® - certificates showing actual deposit composition UNS: W60715
available online
TYPICAL APPLICATIONS
POLARITY
• Marine applications
DC+
• Good resistance to the corrosive effects of sea water
• Used for the clad side of copper-nickel clad steels

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can

3/32 (2.4) 12 (305) EL187093632

1/8 (3.2) 14 (355) EL187125634

MECHANICAL PROPERTIES - As Required per AWS A5.6

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 345 (50) min 20 min
Typical Results(2)
Tech-Rod® 187 360 (52) 24

DEPOSIT COMPOSITION(1) - As Required per AWS A5.6

%Mn %Fe %P %Si %Cu
Requirements
AWS ECuNi 1.00 - 2.50 0.40 - 0.75 0.020 max 0.50 max Remainder
Typical Results(2)
Tech-Rod® 187 1.58 0.60 0.001 0.01 63.0
%Ni %Ti %Pb %Other
Requirements
AWS ECuNi 29.0 - 33.0 0.50 max 0.02 max 0.50 max
Typical Results(2)
Tech-Rod® 187 30.4 0.24 0.001 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-9 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

TECH-ROD® 190
Nickel • AWS ENiCu-7

KEY FEATURES CONFORMANCES

• Dissimilar applications include nickel alloys to AWS A5.11: ENiCu-7
copper-nickel alloys ASME SFA-A5.11: ENiCu-7
• Q2 Lot® - certificates showing actual deposit composition UNS: W84190
available online
TYPICAL APPLICATIONS

• Welding nickel-copper alloys to themselves and to steel

POLARITY
• Used for overlay welding as well as for welding clad steels nickel-
DC+ copper surfacing is required
• Welding nickel-copper alloys to themselves and stainless

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can
3/32 (2.4) 12 (305) EL190093632
1/8 (3.2) 14 (355) EL190125634
5/32 (4.0) 14 (355) EL190156634
3/16 (4.8) 14 (355) EL190187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M:2010 480 (70) min 30 min
Typical Results(2)
Tech-Rod® 190 500 (72) 44

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S %Si
Requirements
AWS ENiCu-7 0.15 4.0 max 2.5 max 0.02 max 0.015 max 1.5 max
Typical Results(2)
Tech-Rod® 190 0.02 2.8 0.9 0.01 0.004 0.60
%Cu %Ni %Al %Ti %Other
Requirements
AWS ENiCu-7 Remainder 62 - 69 0.75 max 1.0 max 0.5 max
Typical Results(2)
Tech-Rod® 190 30 64.5 0.03 0.30 <0.5 max

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 100-120
3/16 (4.8) 120-160 110-130
(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-10
STICK (SMAW) ELECTRODE

TECH-ROD® 276
Nickel • AWS ENiCrMo-4

KEY FEATURES CONFORMANCES

• Due to high molybdenum content, this alloy offers AWS A5.11: ENiCrMo-4
excellent resistance to stress corrosion cracking and ASME SFA-A5.11: ENiCrMo-4
pitting and crevice corrosion UNS: W80276
• This low carbon, nickel-chromium-molybdenum tungsten CWB/CSA: ENiCrMo-4
alloy can also be used for dissimilar welding between
nickel base alloys and stainless steels, as well as for TYPICAL APPLICATIONS
surfacing and cladding
• Used for welding materials of similar composition
• Q2 Lot® - certificates showing actual deposit composition
available online
POLARITY
DC+

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can
3/32 (2.4) 12 (305) EL276093632
1/8 (3.2) 14 (355) EL276125634
5/32 (4.0) 14 (355) EL276156634
3/16 (4.8) 14 (355) EL276187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M 690 (100) min 25 min
Typical Results(2)
Tech-Rod® 276 750 (108) 46

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S %Si %Cu
Requirements
AWS ENiCrMo-4 0.02 max 1.0 max 4.0 - 7.0 0.04 max 0.03 max 0.2 max 0.50 max
Typical Results(2)
Tech-Rod® 276 0.02 0.7 5.7 0.02 0.001 0.1 0.01
%Ni %Co %Cr %Mo %V %W %Other
Requirements
AWS ENiCrMo-4 Remainder 2.5 max 14.5 - 16.5 15.0 - 17.0 0.35 max 3.0 - 4.5 0.50 max
Typical Results(2)
Tech-Rod® 276 58.6 0.10 15.6 15.5 0.04 3.9 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 100-120
3/16 (4.8) 120-160 110-130
(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-11 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

TECH-ROD® WELD A
Nickel • AWS ENiCrFe-2

KEY FEATURES CONFORMANCES

• Overlay cladding where a similar composition is needed AWS A5.11: ENiCrFe-2
• Q2 Lot® - certificates showing actual deposit composition
available online
TYPICAL APPLICATIONS

POLARITY • For dissimilar welds between nickel-chromium-iron

alloys to mild steels or stainless steels
DC+
• Furnace equipment
• Petrochemical plants

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Can 10 lb (4.5 kg) Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Can

3/32 (2.4) 12 (305) ELWLDA093632

1/8 (3.2) 14 (355) ELWLDA125634
5/32 (4.0) 14 (355) ELWLDA156634
3/16 (4.8) 14 (355) ELWLDA187634

MECHANICAL PROPERTIES - As Required per AWS A5.11

Tensile Strength
Elongation %
Mpa (ksi)
Requirements
AWS A5.11/A5.11M 550 (80) min 30 min
Typical Results(2)
Tech-Rod® Weld A 650 (94) 42

DEPOSIT COMPOSITION(1) - As Required per AWS A5.11

%C %Mn %Fe %P %S %Si
Requirements
AWS ENiCrFe-2 0.10 max 1.0 - 3.5 12.0 max 0.03 max 0.02 max 0.75 max
Typical Results(2)
Tech-Rod® Weld A 0.04 2.6 10.0 0.012 0.004 0.40
%Cu %Ni %Cr %Nb+Ta %Mo %Other
Requirements
AWS ENiCrFe-2 0.50 max 62.0 min 13.0 - 17.0 0.5 -3.0 0.5 - 2.5 0.50 max
Typical Results(2)
Tech-Rod® Weld A 0.06 67 15 2.0 0.96 0.50

TYPICAL OPERATING PROCEDURES

Diameter Amperage
in (mm) Flat Vertical & Overhead
3/32 (2.4) 70-85 65-75
1/8 (3.2) 85-110 80-90
5/32 (4.0) 110-140 100-120
3/16 (4.8) 120-160 110-130
(1)
Typical deposit composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-1 2
MIG/TIG WIRE

TECHALLOY® 55
Nickel • AWS Similar to ENiFe-C l

KEY FEATURES CONFORMANCES

• The welds are moderately hard and require carbide Similar to AWS A5.15: ENiFe-C I
tipped tools for machining
• A preheat and inter-pass temperature of not less
TYPICAL APPLICATIONS
than 350°F (175°C) is required during welding on
cast iron to minimize the potential for cracks • Used for welding of cast irons to other cast irons
• Q2 Lot® - certificates showing actual wire composition as well as for joining cast irons to mild steels
available online • Readily used for the repair of castings

WELDING POSITIONS SHIELDING GAS

All MIG 75% Ar / 25% He
TIG 100% Ar

DIAMETERS / PACKAGING
MIG TIG
Diameter 33 lb (15 kg) 10 lb (4.5 kg) Tube
in (mm) Steel Spool 30 lb (13.6 kg) Master Carton

0.035 (0.9) MG55035667

0.045 (1.1) MG55045667
1/8 (3.2) TG55125638

WIRE COMPOSITION - As Required per AWS A5.15

%C %Mn %Si %S %Fe

Requirements (1)

AWS ENiFe-C l 2.0 max 2.5 max 4.0 max 0.03 max Remainder
Typical Results(2)
Techalloy® 55 0.03 0.7 0.1 0.002 44.5
%Ni %Cu %Al %Other

Requirements (1)

AWS ENiFe-C l 45-60 2.5 max 1.0 max 1.0 max

Typical Results(2)
Techalloy® 55 54 0.1 0.1 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas

0.035 (0.9) 26-29 150-190

MIG / DC+ 75% Argon / 25% Helium
0.045 (1.1) 28-32 180-220

(1)
Weld metal composition. (2)See test results disclaimer
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-13 | www.lincolnelectric.com
MIG/TIG WIRE

TECHALLOY® 99
Nickel • AWS ERNi-CI

KEY FEATURES CONFORMANCES

• Welds produced are generally more machinable than AWS A5.15: ERNi-CI
a Tech-Rod® 55 deposit ASME SFA-5.15: ERNi-Cl
• A preheat and inter-pass temperature of not less
than 350°F (175°C) is required during welding on TYPICAL APPLICATIONS
cast iron to minimize the potential for cracks
• Used for welding of cast irons to other cast irons as well
• Q2 Lot® - certificates showing actual wire composition as for joining cast irons to mild steels and stainless steels
available online
• Readily used for the repair of castings

WELDING POSITIONS SHIELDING GAS

All MIG 75% Ar / 25% He
TIG 100% Ar

DIAMETERS / PACKAGING
MIG MIG TIG
Diameter 33 lb (15 kg) 250 lb (113.4 kg) 10 lb (4.5 kg) Tube
in (mm) Steel Spool Accu-Trak® Drum 30 lb (13.6 kg) Master Carton

0.035 (0.9) MG99035667

0.045 (1.1) MG99045667 MG99045684
3/32 (2.4) TG99093638

WIRE COMPOSITION - As Required per AWS A5.15

%C %Mn %Si %S %Fe

Requirements
AWS ERNi-CI 1.0 max 2.5 max 0.75 max 0.03 max 4.0 max
Typical Results(1)
Techalloy® 99 0.003 0.07 0.09 0.001 0.1
%Ni %Cu %Al %Other

Requirements
AWS ERNi-CI 90 min 4.0 max - 1.0 max
Typical Results(1)
Techalloy® 99 99 0.02 0.1 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas

0.035 (0.9) 24-27 150-190

MIG / DC+ 75% Argon / 25% Helium
0.045 (1.1) 25-30 200-290

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-14
MIG/TIG WIRE

TECHALLOY® 208
Nickel • AWS ERNi-1

KEY FEATURES CONFORMANCES

• High nickel alloy with Al and Ti for sound deposits AWS A5.14: ERNi-1
ASME SFA-5.14: ERNi-1
• Q2 Lot® - Certificate showing actual wire composition
CWB/CSA: ERNi-1
available online

WELDING POSITIONS
TYPICAL APPLICATIONS
All
• For MIG and TIG welding of nickel 200 and 201
SHIELDING GAS • Can be used for overlay on steel as well as repairing cast iron castings
MIG 75% Ar / 25% He • Used for dissimilar joints between nickel or nickel alloys
TIG 100% Ar to stainless or ferritic steels

DIAMETERS / PACKAGING
MIG TIG
Diameter 33 lb (15 kg) MIG 10 lb (4.5 kg) Tube
in (mm) Steel Spool 250 lb (113 kg) Accu-Trak Drum 30 lb (13.6 kg) Master Carton

0.035 (0.9) MG208035667 MG208035684

0.045 (1.1) MG208045667
1/16 (1.6) MG208062667 TG208062638
3/32 (2.4) TG208093638
1/8 (3.2) TG208125638

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si

Requirements
AWS ERNi-1 0.15 max 1.0 max 1.0 max 0.03 max 0.015 max 0.75 max
Typical Results(1)
Techalloy® 208 0.05 0.3 0.1 0.004 0.002 0.3
%Cu %Ni %Al %Ti %Other

Requirements
AWS ERNi-1 0.25 max 93.0 min 1.5 max 2.0 - 3.5 0.50 max
Typical Results(1)
Techalloy® 208 0.02 97.0 0.1 2.8 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas

0.035 (0.9) 24-29 180-200

MIG / DC+ 0.045 (1.1) 26-30 250-270 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-15 | www.lincolnelectric.com
MIG/TIG/SAW WIRE

TECHALLOY® 276
Nickel • AWS ERNiCrMo-4

KEY FEATURES CONFORMANCES

• Used for welding materials of similar composition AWS A5.14: ERNiCrMo-4
• Due to high molybdenum content, this alloy offers ASME SFA-5.14: ERNiCrMo-4
excellent resistance to stress corrosion cracking, pitting CWB/CSA: ERNiCrMo-4
and crevice corrosion
• Q2 Lot® - Certificate showing actual wire composition TYPICAL APPLICATIONS
available online
• Low carbon, nickel-chromium-molybdenum filler metal
can also be used for dissimilar welding between nickel
WELDING POSITIONS base alloys and stainless steels for cladding
All • Used in LNG applications

RECOMMENDED FLUXES SHIELDING GAS

SAW P2007, P2000 MIG 75% Ar / 25% He
TIG 100% Ar
DIAMETERS / PACKAGING
TIG
MIG MIG SAW
Diameter 10 lb (4.5 kg) Tube
33 lb (15 kg) 250 lb (113.4 kg) 55 lb (25 kg)
30 lb (13.6 kg)
in (mm) Steel Spool Accu-Trak® Drum Steel Spool
Master Carton
0.035 (0.9) MG276035667 MG276035684
0.045 (1.1) MG276045667
1/16 (1.6) MG276062667 TG276062638
3/32 (2.4) TG276093638 SA276093726
1/8 (3.2) TG276125638 SA276125726
5/32 (4.0) TG276156638

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si %Cu

Requirements
AWS ERNiCrMo-4 0.02 max 1.0 max 4.0 - 7.0 0.04 max 0.03 max 0.08 max 0.50 max
Typical Results(1)
Techalloy® 276 0.01 0.5 5.8 0.01 0.002 0.01 0.01
%Ni %Co %Cr %Mo %V %W %Other
Requirements
AWS ERNiCrMo-4 Remainder 2.5 max 14.5 - 16.5 15.0 - 17.0 0.35 max 3.0 - 4.5 0.50 max
Typical Results(1)
Techalloy® 276 58.0 0.07 15.5 16.0 0.04 4.0 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas / Flux

0.035 (0.9) 26-29 150-190

MIG / DC+ 0.045 (1.1) 28-32 180-220 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250
3/32 (2.4) 28-30 275-350
SAW / DC+ Lincolnweld® P2007
1/8 (3.2) 29-32 350-450
See test results disclaimer.
(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-16
MIG/TIG WIRE

TECHALLOY® 413
Nickel • AWS ERCuNi

KEY FEATURES CONFORMANCES

• This filler metal can be used for MIG overlay on AWS A5.7: ERCuNi
steel after a first layer with Nickel 208
ASME SFA-5.7: ERCuNi
• Preheating is generally not required for this product
CWB/CSA: ERCuNi
• Q2 Lot® -Certificate showing actual wire composition
ABS: ERCuNi
available online

TYPICAL APPLICATIONS
• Used for MIG and TIG of 70/30, 80/20
WELDING POSITIONS and 90/10 copper-nickel alloys
All
SHIELDING GAS
MIG 75% Ar / 25% He
TIG 100% Ar

DIAMETERS / PACKAGING
MIG TIG
Diameter 33 lb (15 kg) 10 lb (4.5 kg) Tube
in (mm) Steel Spool 30 lb (13.6 kg) Master Carton

0.035 (0.9) MG413035667

0.045 (1.1) MG413045667
1/16 (1.6) MG413062667 TG413062638
3/32 (2.4) TG413093638
1/8 (3.2) TG413125638

WIRE COMPOSITION - As Required per AWS A5.7

%Cu %Mn %Fe %Si %Ni

Requirements
AWS ERCuNi Remainder 1.0 max 0.40 - 0.75 0.25 max 29 - 32
Typical Results(1)
Techalloy® 413 67.5 0.7 0.55 0.1 30
%P %Pb %Ti %Other

Requirements
AWS ERCuNi 0.02 max 0.02 max 0.20 - 0.50 0.50 max
Typical Results(1)
Techalloy® 413 0.006 0.003 0.25 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas

0.035 (0.9) 25-29 150-190

MIG / DC+ 0.045 (1.1) 25-28 180-240 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-17 | www.lincolnelectric.com
MIG/TIG/SAW WIRE

TECHALLOY® 418
Nickel • AWS ERNiCu-7

KEY FEATURES CONFORMANCES

• Used for MIG, TIG and SAW welding of copper alloys AWS A5.14: ERNiCu-7
• Dissimilar welding applications include joining Nickel 200 to copper- ASME SFA-5.14: ERNiCu-7
nickel alloys
CWB/CSA: ERNiCu-7
• Q2 Lot® -Certificate showing actual wire composition
available online TYPICAL APPLICATIONS
Marine
WELDING POSITIONS
All SHIELDING GAS
MIG 75% Ar / 25% He
RECOMMENDED FLUXES TIG 100% Ar
SAW P2000

DIAMETERS / PACKAGING
MIG MIG TIG SAW
Diameter 33 lb (15 kg) 250 lb (113.4 kg) 10 lb (4.5 kg) Tube 55 lb (25 kg)
in (mm) Steel Spool Accu-Trak® Drum 30 lb (13.6 kg) Master Carton Steel Spool

0.035 (0.9) MG418035667 MG208035684

0.045 (1.1) MG418045667
1/16 (1.6) MG418062667 TG418062638
3/32 (2.4) TG418093638 SA418093726
1/8 (3.2) TG418125638 SA418125726

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si

Requirements
AWS ERNiCu-7 0.15 max 4.0 max 2.5 max 0.02 max 0.015 max 1.25 max
Typical Results(1)
Techalloy® 418 0.07 3.0 0.1 0.002 0.002 0.31
%Cu %Ni %Al %Ti %Others

Requirements
AWS ERNiCu-7 Remainder 62.0 - 69.0 1.25 max 1.5 - 3.0 0.50 max
Typical Results(1)
Techalloy® 418 30 64 0.15 1.8 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas / Flux

0.035 (0.9) 25-28 160-200

MIG / DC+ 0.045 (1.1) 26-30 190-230 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250

3/32 (2.4) 28-30 275-350

SAW / DC+ Lincolnweld® P2000
1/8 (3.2) 29-32 350-450

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-18
MIG/TIG/SAW WIRE

TECHALLOY® 606
Nickel • AWS ERNiCr-3

KEY FEATURES CONFORMANCES

• Used for MIG, TIG and SAW welding of base materials such as ASTM AWS A5.14: ERNiCr-3
B163, B166, B167 and B168 alloys which have UNS Number N06600
ASME SFA-5.14: ERNiCr-3
• Suitable for applications ranging from cryogenic to high
CWB/CSA: ERNiCr-3
temperatures making this alloy on of the most used in the
nickel family TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing actual wire composition • This filler metal can also be used for dissimilar welding
available online applications between various nickel alloys and stainless
or carbon steels, as well as for overlay
WELDING POSITIONS
SHIELDING GAS
All
MIG 75% Ar / 25% He
RECOMMENDED FLUXES TIG 100% Ar
SAW P2000

DIAMETERS / PACKAGING
MIG TIG SAW
Diameter
33 lb (15 kg) 10 lb (4.5 kg) Tube 55 lb (25 kg)
in (mm) Steel Spool 30 lb (13.6 kg) Master Carton Steel Spool

0.035 (0.9) MG606035667

0.045 (1.1) MG606045667
1/16 (1.6) MG606062667 TG606062638
3/32 (2.4) TG606093638 SA606093726
1/8 (3.2) TG606125638 SA606125726
5/32 (4.0) TG606156638

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si

Requirements
AWS ERNiCr-3 0.10 max 2.5 - 3.5 3.0 max 0.03 max 0.015 0.50 max
Typical Results(1)
Techalloy® 606 0.04 2.8 1.5 0.003 0.002 0.09
%Cu %Ni %Ti %Cr %Nb + Ta %Others

Requirements
AWS ERNiCr-3 0.50 max 67.0 min 0.75 max 18.0 - 22.0 2.0 - 3.0 0.50 max
Typical Results(1)
Techalloy® 606 0.03 73.0 0.40 20.0 2.4 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas / Flux
0.035 (0.9) 26-29 150-190
MIG / DC+ 0.045 (1.1) 28-32 180-220 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250
3/32 (2.4) 28-30 275-350
SAW / DC+ Lincolnweld® P2000
1/8 (3.2) 29-32 350-450

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-19 | www.lincolnelectric.com
MIG/TIG/SAW WIRE

TECHALLOY® 617
Nickel • AWS ERNiCrCoMo-1

KEY FEATURES CONFORMANCES

• The weld metal provides optimum strength and oxidation AWS A5.14: ERNiCrCoMo-1
resistance from 1500°F (815°C) up to 2100°F (1150°C)
ASME SFA-5.14: ERNiCrCoMo-1
• Q2 Lot® - Certificate showing actual wire composition
CWB/CSA: ERNiCrCoMo-1
available online

TYPICAL APPLICATIONS
WELDING POSITIONS
• Used for MIG, TIG and SAW welding of
All nickel-chrome-cobalt-molybdenum alloys

SHIELDING GAS
RECOMMENDED FLUXES
MIG 75% Ar / 25% He
SAW P2000
TIG 100% Ar

DIAMETERS / PACKAGING
MIG TIG SAW
Diameter 33 lb (15 kg) 10 lb (4.5 kg) Tube 55 lb (25 kg)
in (mm) Steel Spool 30 lb (13.6 kg) Master Carton Steel Spool

0.035 (0.9) MG617035667

0.045 (1.1) MG617045667
1/16 (1.6) MG617062667 TG617062638
3/32 (2.4) TG617093638
1/8 (3.2) TG617125638 SA617125726
5/32 (4.0) TG617156638

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si %Cu

Requirements
AWS ERNiCrCoMo-1 0.05 - 0.15 1.0 max 3.0 max 0.03 max 0.015 max 1.0 max 0.50 max
Typical Results(1)
Techalloy® 617 0.07 0.4 0.3 0.001 0.003 0.3 0.09
%Ni %Co %Al %Ti %Cr %Mo %Other

Requirements
AWS ERNiCrCoMo-1 Remainder 10.0 - 15.0 0.8 - 1.5 0.60 max 20.0 - 24.0 8.0 - 10.0 0.50 max
Typical Results(1)
Techalloy® 617 54 12.0 1.0 0.4 22.0 8.7 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas / Flux
0.035 (0.9) 26-29 150-190
MIG / DC+ 0.045 (1.1) 28-32 180-220 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250
SAW / DC+ 1/8 (3.2) 29-32 350-450 Lincolnweld® P2000

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-20
MIG/TIG/SAW WIRE

TECHALLOY® 622
Nickel • AWS ERNiCrMo-10

KEY FEATURES CONFORMANCES

• Excellent corrosion resistance in oxidizing as well as AWS A5.14: ERNiCrMo-10
reducing media in a wide variety of chemical process
ASME SFA-5.14: AWS A5.14: ERNiCrMo-10
environments
CWB/CSA: ERNiCrMo-10
• Outstanding resistance to stress corrosion cracking,
pitting and crevice corrosion
• Q2 Lot® - Certificate showing actual wire composition TYPICAL APPLICATIONS
available online
• A nickel based alloy with chromium, molybdenum,
and tungsten as the principal alloying elements
WELDING POSITIONS
• Used for cladding overlay as well as thermal spray
All
applications

RECOMMENDED FLUXES
SHIELDING GAS
SAW P2000
MIG 75% Ar / 25% He
TIG 100% Ar
DIAMETERS / PACKAGING
MIG TIG SAW
Diameter 33 lb (15 kg) 10 lb (4.5 kg) Tube 55 lb (25 kg)
in (mm) Steel Spool 30 lb (13.6 kg) Master Carton Steel Spool

0.035 (0.9) MG622035667

0.045 (1.1) MG622045667
1/16 (1.6) MG622062667 TG622062638
3/32 (2.4) TG622093638 SA622093726
1/8 (3.2) TG622125638

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si %Cu

Requirements
AWS ERNiCrMo-10 0.015 max 0.50 max 2.0 - 6.0 0.02 max 0.010 max 0.08 max 0.50 max
Typical Results(1)
Techalloy® 622 0.01 0.14 4.4 0.003 0.002 0.07 0.01
%Ni %Co %Cr %Mo %V %W %Other

Requirements
AWS ERNiCrMo-10 Remainder 2.50 max 20.0 - 22.5 12.5 - 14.5 0.35 max 2.5 - 3.5 0.50 max
Typical Results(1)
Techalloy® 622 56 0.1 21.4 13.8 0.02 3.1 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas / Flux
0.035 (0.9) 26-29 140-190
MIG / DC+ 0.045 (1.1) 28-32 160-200 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250
SAW / DC+ 3/32 (2.4) 28-30 275-350 Lincolnweld® P2000

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-21 | www.lincolnelectric.com
MIG/TIG/SAW WIRE

TECHALLOY® 625
Nickel • AWS ERNiCrMo-3

KEY FEATURES CONFORMANCES

• Designed to match the composition and properties of Alloy 625 AWS A5.14: ERNiCrMo-3
• The Ni-Cr-Mo alloy system provides excellent resistance to oxidizing ASME SFA-5.14: ERNiCrMo-3
and reducing environments ISO: S Ni 6625 (NiCr22Mo9Nb)
• The high molybdenum content provides good stress, ABS: ERNiCrMo-3
pitting and crevice corrosion resistance CWB/CSA: ERNiCrMo-3
• Most popular nickel alloy for cladding
TYPICAL APPLICATIONS
• Provides high temperature strength and structural stability
• Used for MIG, TIG and SAW welding of
• Q2 Lot® - Certificate showing actual wire composition
nickel-chromium-molybdenum alloys
available online
• This filler metal may be used for cladding and welding
WELDING POSITIONS dissimilar base metals such as Ni-Cr-Mo alloys to
stainless and carbon steels
All

RECOMMENDED FLUXES SHIELDING GAS

MIG 75% Ar / 25% He
SAW P2000
TIG 100% Ar
DIAMETERS / PACKAGING
TIG
MIG MIG MIG 10 lb (4.5 kg) Tube SAW SAW SAW
Diameter 33 lb (15 kg) 250 lb (113.4 kg) 300 lb (136 kg) Hot Wire TIG Hot Wire TIG 30 lb (13.6 kg) 60 lb (27 kg) 55 lb (25 kg) 500 lb (227 kg)
in (mm) Steel Spool Accu-Trak Drum Speed-Feed® Reel
®
33 lb (15 kg) 250 lb (113.4 kg) Master Carton Fiber Spool Steel Spool Speed Feed® Drum

0.035 (0.9) MG625035667 MG625HWT035684

0.045 (1.1) MG625045667 MG625045684 MG625HWT045667 MG625HWT04568
1/16 (1.6) MG625062667 MG625062693 TG625062638 SA625062679
3/32 (2.4) TG625093638 SA625093726 SA625093692
1/8 (3.2) TG625125638 SA625125726 SA625125692
5/32 (4.0) TG625156638 SA625156692

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si %Cu
Requirements
AWS ERNiCrMo-3 0.10 max 0.50 max 5.0 max 0.02 max 0.015 max 0.50 max 0.50 max
Typical Results(1)
Techalloy® 625 0.02 0.1 0.4 0.005 0.001 0.14 0.01
%Ni %Al %Ti %Cr %Nb+Ta %Mo %Other
Requirements
AWS ERNiCrMo-3 58.0 min 0.40 max 0.40 max 20.0 - 23.0 3.15 - 4.15 8.0 - 10.0 0.50 max
Typical Results(1)
Techalloy® 625 64 0.1 0.17 21.7 3.8 8.5 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas / Flux
0.035 (0.9) 26-29 150-190
MIG / DC+ 0.045 (1.1) 28-32 180-220 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250
3/32 (2.4) 28-30 275-350
SAW / DC+ Lincolnweld® P2000
1/8 (3.2) 29-33 350-450
See test results disclaimer.
(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-2 2
MIG/TIG/SAW WIRE

TECHALLOY® 686
Nickel • AWS ERNiCrMo-14

KEY FEATURES CONFORMANCES

• Used for TIG, MIG and SAW welding of base materials such as ASTM AWS A5.14 ERNiCrMo-14
B574, B575, B619, B622, and B628 having a UNS number of N06686
ASME SFA-5.14: ERNiCrMo-14
• Suitable for highly acidic and high heat environments
CWB/CSA: ERNiCrMo-14
• Q2 Lot® - Certificate showing actual wire composition
available online

TYPICAL APPLICATIONS
WELDING POSITIONS • Typically used in pollution control (flue gas desulfurization), chemical
processing, power generation, pulp and paper manufacturing and
All
waste management

RECOMMENDED FLUX
SHIELDING GAS
SAW P2000
MIG 75% Ar / 25% He, 100% Ar
TIG 100% Ar

DIAMETERS / PACKAGING
TIG
Diameter MIG 10 lb (4.5 kg) Tube SAW
33 lb (15 kg) 30 lb (13.6 kg) 55 lb (25 kg)
in (mm) Steel Spool Master Carton Steel Spool

0.035 (0.9) MG686035667

0.045 (1.1) MG686045667
1/16 (1.6) MG686062667 TG686062638
3/32 (2.4) TG686093638 SA686093726
1/8 (3.2) TG686125638 SA686125726

WIRE COMPOSITION(1) – As Required per AWS A5.14M: 2018

%C %Mn %Fe %P %S %Si
Requirements
AWS ERNiCrMo-14 0.01 1.0 5.0 0.02 0.02 0.08
%Mo %Ni %Ti %Cr %W

Requirements
AWS ERNiCrMo-14 15.0-17.0 Balance 0.25 19.0-23.0 3.0-4.4

TYPICAL OPERATING PROCEDURES

Diameter Voltage Current
Process / Polarity in (mm) WFS (volts) (Amps) Gas / Flux

0.035 (0.9) 400-600 27-30 150-190

MIG / DC+ 75% Ar / 25% He
0.045 (1.1) 350-450 29-32 240-300

3/32 (2.4) 28-30 275-350

SAW / DC+ Lincolnweld® P2000
1/8 (3.2) 29-33 350-450

Typical deposit composition

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-23 | www.lincolnelectric.com
MIG/TIG WIRE

TECHALLOY® 718
Nickel • AWS ERNiFeCr-2

KEY FEATURES CONFORMANCES

• This alloy can be age hardened to higher strengths AWS A5.14: ERNiFeCr-2
• Q2 Lot® - Certificate showing actual wire composition ASME SFA-5.14: ERNiFeCr-2
available online
CWB/CSA: ERNiFeCr-2
WELDING POSITIONS TYPICAL APPLICATIONS
All • Used for welding alloys 718, 706 and X-750
• Mainly used for welding high strength aircraft
SHIELDING GAS components and liquid rocket components involving
MIG 75% Ar / 25% He cryogenic temperatures
TIG 100% Ar

DIAMETERS / PACKAGING
MIG TIG
Diameter 33 lb (15 kg) 10 lb (4.5 kg) Tube
in (mm) Steel Spool 30 lb (13.6 kg) Master Carton
0.035 (0.9) MG718035667
0.045 (1.1) MG718045667
1/16 (1.6) MG718062667
3/32 (2.4) TG718093638
1/8 (3.2) TG718125638

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S
Requirements
AWS ERNiFeCr-2 0.08 max 0.35 max Remainder 0.015 max 0.015 max
Typical Results(1)
Techalloy® 718 0.05 0.10 20 0.01 0.001
%Si %Cu %Ni %Al %Ti
Requirements
AWS ERNiFeCr-2 0.35 max 0.30 max 50.0 - 55.0 0.20 - 0.80 0.65 - 1.15
Typical Results(1)
Techalloy® 718 0.06 0.01 53 0.45 1.0
%Cr %Nb + Ta %Mo %Other
Requirements
AWS ERNiFeCr-2 17.0 - 21.0 4.75 - 5.50 2.80 - 3.30 0.50 max
Typical Results(1)
Techalloy® 718 17.4 5.0 3.0 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas
0.035 (0.9) 26-29 150-190
MIG / DC+ 0.045 (1.1) 28-32 180-220 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250

See test results disclaimer.

(1)

Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

www.lincolnelectric.com | G-24
MIG/TIG WIRE

TECHALLOY® 825
Nickel • AWS ERNiFeCr-1

KEY FEATURES CONFORMANCES

• Used for MIG and TIG welding of AWS A5.14: ERNiFeCr-1
nickel-chromium-molybdenum-copper alloys ASME SFA-5.14: ERNiFeCr-1
• Can be used to overlay cladding where similar chemical CWB/CSA: ERNiFeCr-1
composition is required ABS: ERNiFeCr-1
• Q2 Lot® - Certificate showing actual wire composition
available online TYPICAL APPLICATIONS
• Used for welding the nickel-iron-chromium-
WELDING POSITIONS molybdenum-copper alloy (ASTM B 423 having UNS
number N08825) to itself (2)
All

SHIELDING GAS
MIG 75% Ar / 25% He
TIG 100% Ar

DIAMETERS / PACKAGING
MIG TIG
Diameter 33 lb (15 kg) 10 lb (4.5 kg) Tube
in (mm) Steel Spool 30 lb (13.6 kg) Master Carton

0.035 (0.9) MG825035667

0.045 (1.1) MG825045667
1/16 (1.6) MG825062667 TG825062638
3/32 (2.4) TG825093638
1/8 (3.2) TG825125638

WIRE COMPOSITION - As Required per AWS A5.14M

%C %Mn %Fe %P %S %Si %Cu

Requirements
AWS ERNiFeCr-1 0.05 max 1.0 max 22.0 min 0.03 max 0.03 max 0.50 max 1.5 - 3.0
Typical Results(1)
Techalloy® 825 0.01 0.01 27 0.02 0.002 0.2 2.1
%Ni %Al %Ti %Cr %Mo %Other

Requirements
AWS ERNiFeCr-1 38.0 - 46.0 0.20 max 0.6 - 1.2 19.5 - 23.5 2.5 - 3.5 0.50 max
Typical Results(1)
Techalloy® 825 42.0 0.8 0.8 22.1 3.0 <0.50

TYPICAL OPERATING PROCEDURES

Diameter Voltage
Process / Polarity in (mm) (volts) Amperage Gas

0.035 (0.9) 26-29 150-190

MIG / DC+ 0.045 (1.1) 28-32 180-220 75% Argon / 25% Helium
1/16 (1.6) 29-33 200-250

(1)
See test results disclaimer. (2)Extracted from AWS A5.14/A5.14M Section A7.5.1.
Safety Data Sheets (SDS) are available on our website at www.lincolnelectric.com

G-25 | www.lincolnelectric.com
MIG/TIG WIRE

TECHALLOY® X
Nickel • AWS ERNiCrMo-2

KEY FEATURES CONFORMANCES

• The Ni-Cr-Mo alloy system provides excellent resistance AWS A5.14: ERNiCrMo-2
to oxidizing and reducing environments
ASME SFA-5.14: ERNiCrMo-2
• Meets AMS 5798G chemical and tolerance requirements
• Q2 Lot® -Certificate showing actual wire composition
available online
TYPICAL APPLICATIONS
• Used for MIG and TIG welding of
WELDING POSITIONS nickel-chromium-molybdenum alloys
All
SHIELDING GAS
MIG 75% Ar / 25% He or 100% Ar
TIG 100% Ar

DIAMETERS / PACKAGING
MIG TIG
Diameter 33 lb (14.9 kg) 10 lb (4.5 kg) Tube
in (mm) Wire Basket 30 lb (13.6 kg) Master Carton

0.035 (0.9) MGX035667

0.045 (1.1) MGX045667
1/16 (1.6) TGX062638
3/32 (2.4) TGX093638
1/8 (3.2) TGX125638

WIRE COMPOSITION - As Required per AWS A5.14

%C %Mn %Si %S %P %Cr %Ni

Requirements
AWS ERNiCrMo-2 0.05 - 0.15 1.0 max 1.0 max 0.03 max 0.04 max 20.5 - 23.0 remainder
Typical Results(1) 0.10 0.03 0.10 <0.001 0.01 21.7 48
Other Elements,
%Mo %Cu %Fe %Co %W Total %
Requirements
AWS ERNiCrMo-2 8.0 - 10.0 0.50 max 17.0 - 20.0 0.5 - 2.5 0.2 - 1.0 0.50 max
Typical Results(1) 9.3 0.01 18.6 1.9 0.6 <0.50

See test results disclaimer

(1)

www.lincolnelectric.com | G-26
FLUX-CORED (FCAW) WIRE

SUPERCORE® 625P
Nickel • AWS ENiCrMo3T1-4

KEY FEATURES CONFORMANCES

• Smooth all position weldability AWS A5.34: ENiCrMo3T1-4
• Vacuum sealed foil package UNS W86625
• Excellent slag removal ISO 12153 T Ni 6625 P M/C 2

• Q2 Lot® - Certificate showing actual deposit composition

TYPICAL APPLICATIONS
available online
• Furnace Equipment
WELDING POSITIONS • Petrochemical
All • 9% Ni for LNG storage tanks
• Dissimilar welds between Nickel alloys, stainless steels, and mild
SHIELDING GAS
steel
75-80% Argon / Balance CO2
100% CO2

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb)
mm (in) Spool
1.2 (0.045) SC625P-12

MECHANICAL PROPERTIES(1) - As Required per AWS A5.34

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F)
Requirements
AWS ENiCrMo3T1-4 – 690 min (100) 25 min –
Typical Results (3)

As-Welded 500 (72) 770 (112) 46 95 (70)

DEPOSIT COMPOSITION - As Required per AWS A5.34

%C %Mn %Si %S %P %Cr

Requirements
AWS ENiCrMo3T1-4 0.10 max 0.50 max 0.50 max 0.015 max 0.02 max 20.0 - 23.0
Typical Results (3)
0.02 0.3 0.2 0.005 0.005 21
%Ni %Mo %Nb %Cu %Ti %Fe

Requirements
AWS ENiCrMo3T1-4 58.0 min 8.0 - 10.0 3.15 - 4.15 0.50 max 0.40 max 5.0 max
Typical Results (3)
66 8.5 3.4 0.02 0.2 1.0

TYPICAL OPERATING PROCEDURES

Diameter / Polarity Voltage Stickout
mm (in) / DC+ (volts) Amperage Typical in (mm)
5/8-1
1.2 (0.047) DC+ 25 - 28V 150 - 180A 160A, 26V
(15-20 mm)

Typical deposit composition. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

NOTE: Additional test data available upon request.

G-27 | www.lincolnelectric.com
 CONSUMABLES

HARDFACING
SELECTION GUIDE BY APPLICATION

BUILD UP AND JOINING Lincoln® SHS® 8000HV ........................... SPRAY POWDER.................H-66

Lincoln® SHS® 9172HV ............................. SPRAY POWDER................. H-67
Carbon or Manganese Steel
Lincoln® SHS® 9294P ............................... PTAW POWDER..................H-68
Blue Max® 2100 ......................................... (SMAW).................................. H-12
Lincoln® SHS® 9700P ............................... PTAW POWDER..................H-69
Carbon Steel
Wearshield® BU......................................... (SMAW).................................... H-1 METAL TO EARTH FOR MODERATE TO SEVERE
Lincore® BU................................................ (FCAW-S)...............................H-37 IMPACT & MODERATE TO SEVERE ABRASION
Lincore® BU-G............................................ (GMAW-C)............................ H-36
Wearshield® 44 ......................................... SMAW..................................... H-8
Lincore® 20 ................................................ SAW-C...................................H-23
Wearshield® ABR ...................................... SMAW......................................H-7
Lincore® 8620 ............................................ SAW-C................................. H-26
Wearshield® ME ........................................ SMAW..................................... H-9
Lincolnweld® H-535™ .............................. SAW FLUX.............................H-57
Lincore® 50 ................................................ FCAW-S................................ H-46
.Manganese Steel Lincore® 65 Plus ....................................... FCAW-S................................ H-52
Wearshield® FROG MANG® .................... SMAW..................................... H-5 Lincore® 65-O ............................................ FCAW-S................................ H-49
Wearshield® 15CrMn ................................ SMAW......................................H-4 Lincore® TiCore ......................................... FCAW-S.................................H-51
Wearshield® Mangjet® ............................ SMAW......................................H-3 Lincore® Ultra K ........................................ FCAW-S................................ H-48
Lincore® FROG MANG® ........................... FCAW-S................................ H-44 Lincolnweld® H-560™ ............................. SAW FLUX........................... H-58
Lincore® 15CrMn ........................................ FCAW-S................................ H-43
Lincore® M ................................................. FCAW-S................................ H-42 METAL TO METAL OR METAL TO EARTH ABRASION
Lincore® 55 ................................................ FCAW-S................................ H-40
METAL TO EARTH (EARTH CUTTING & DIGGING)
Lincore® 55-G ............................................ GMAW-C............................... H-17
FOR EXTREME ABRASION AND LOW TO
Lincore® 57-G ............................................ GMAW-C.............................. H-13
MODERATE IMPACT
Wearshield® 60 ......................................... SMAW....................................H-10 METAL TO METAL WEAR
Lincoln® SHS® 9700E ............................... SMAW.....................................H-11
Wearshield® MI ......................................... SMAW......................................H-2
Lincore® 60-O ........................................... FCAW-S.................................H-47
Wearshield® Super Rail™........................ SMAW..................................... H-6
Lincore® 70-O ............................................ FCAW-S................................H-50
Lincore® 33 ................................................. FCAW-S............................... H-38
Lincoln® SHS® 9192U ............................... FCAW-S................................ H-55
Lincore® 40-O ............................................ FCAW-S............................... H-39
Lincoln® SHS® 9500U .............................. FCAW-S................................ H-56
Lincore® Super Rail™ .............................. FCAW-S................................ H-45
Lincoln® SHS® 9700U .............................. FCAW-S............................... H-54
Lincore® T & D ........................................... FCAW-S.................................H-41
Lincoln® SHS® 9800U .............................. FCAW-S.................................H-53
Lincore® M7-G ........................................... GMAW-C...............................H-16
Lincore® 60-G ............................................ GMAW-C............................... H-14
Lincoln® Guardian® CF ............................ GMAW-C...............................H-61
Lincore® 70-G ............................................ GMAW-C...............................H-15
Lincoln® Guardian® HB ........................... GMAW-C............................. H-60
Lincoln® SHS® 7570W .............................. ARC SPRAY........................... H-62
Lincore® 102HC .......................................... SAW.......................................H-35
Lincoln® SHS® 8000W ............................. ARC SPRAY........................... H-63
Lincore® 102W ........................................... SAW...................................... H-34
Lincoln® SHS® 9172W .............................. ARC SPRAY........................... H-64
Lincore® 30-S ............................................. SAW.......................................H-18
Lincoln® SHS® 7574HV ............................. SPRAY POWDER................. H-65
Lincore® 32-S ............................................. SAW.......................................H-19

i | www.lincolnelectric.com
Lincore® 35-S ............................................. SAW..................................... H-20
Lincore® 40-S ............................................ SAW...................................... H-21
Lincore® 410 ............................................... SAW.......................................H-27
Lincore® 410NiMo ..................................... SAW...................................... H-28
Lincore® 4130 ............................................. SAW..................................... H-25
Lincore® 414N ............................................ SAW.......................................H-32
Lincore® 420 .............................................. SAW....................................... H-31
Lincore® 420HC-S ..................................... SAW.......................................H-24
Lincore® 423Cr ........................................... SAW..................................... H-30
Lincore® 423L ............................................ SAW...................................... H-29
Lincore® 423N ............................................ SAW.......................................H-32
Lincore® 42-S ............................................. SAW.......................................H-22
Lincore® 96-S ............................................ SAW.......................................H-33
Lincolnweld® 801® .................................... SAW FLUX............................ H-59
Lincolnweld® 802® ................................... SAW FLUX............................ H-59
Lincolnweld® A-96-S ................................ SAW FLUX............................ H-57

www.lincolnelectric.com | ii
STICK (SMAW) ELECTRODE

WEARSHIELD® BU
Build-up and Joining

KEY FEATURES TYPICAL APPLICATIONS

• Build-up with moderate hardness to resist shock and For Build-Up
metal-to-metal wear, as in rolling and sliding • Shovel and bucket lips
• Can be used as underbase for other hardfacing deposits • Pump impellers and housings
or as final overlay on parts to be machined or forged
• Pulverizer plows
• Unlimited layers with proper preheat, interpass
temperatures and procedures • Mill hammers

• Use on mild and low alloy steels For Hardfacing

• Trunnions, tractor rolls, cranes and gears

WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Plastic Tube

5/32 (4.0) 14 (350) ED021991

3/16 (4.8) 14 (350) ED021993

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
1 Layer 2 Layers 3 Layers

15-20 18-23 23-28

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %S %P

2 or more layers 0.14 1.15 0.60 1.40 0.025 0.015

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 145-210 180-280

AC 155-225 200-290

Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
(1)

NOTE: Using a short arc with a slight weave motion, deposit beads about 1/2 in - 3/4 in (13-19 mm) wide with the 5/32 in and 3/16 in (4.0-4.8 mm) electrode diameters, and about 1 in (25 mm) wide with the 1/4 in (6.4 mm) diameter.
However, on edges and corners, fast-moving stringer beads or very narrow weaved beads are usually preferred. The exact width and thickness of the bead will depend on the mass of the piece being welded.
Work-hardened base or weld metal should be removed before applying Wearshield® BU, since such areas are more prone to embrittlement and possible cracking. The part should be preheated to at least 21°C (70°F). Preheating
above 40°C (100°F) is usually not required. Preheating depends largely on the base metal composition. On large, complex, or restrained parts, a preheat of 150°- 260°C (300°- 500°F) may be necessary.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-1 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

WEARSHIELD® MI
Metal-to-Metal Wear

KEY FEATURES TYPICAL APPLICATIONS

• Provides a martensitic deposit with considerable retained • Boom heels • Ditcher teeth
austenite
• Conveyor screws • Lumber equipment
• General purpose electrode, a good compromise for
• Dipper lips • Hammer mills
metal-to-metal wear, moderate impact and mild abrasion
• Tractor grousers
• Can be used on carbon and low alloy steel parts
• Deposits tend to cross check crack and are usually best
limited to two layers

WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Plastic Tube

1/8 (3.2) 14 (350) ED022003

5/32 (4.0) 14 (350) ED022005
3/16 (4.8) 14 (350) ED022007

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
1 Layer 2 or More Layers

50 54

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo

2 or More Layers 0.9 0.4 0.4 9.5 0.6

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 70-120 110-150 150-200

AC 70-120 110-150 150-200

Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
(1)

NOTE: In welding with Wearshield® MI, a short arc or a long arc may be used. The short arc will give greater build-up with each bead. The long arc is ideal for depositing thin layers, though alloy recovery may be reduced. In
depositing Wearshield® MI, preheat and interpass temperatures of 200°C (400°F) minimum are helpful, as well as limiting deposit to two layers, to reduce cracking and avoid chipping and fragmentation. Weld deposit cannot be
cut with oxy-fuel process. Plasma arc and air-carbon arc processes can cut or gouge the weld deposit successfully. Grinding is usually best if the deposit needs to be shaped.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -2
STICK (SMAW) ELECTRODE

WEARSHIELD® MANGJET ®
Build-up and Joining

KEY FEATURES TYPICAL APPLICATIONS

• For building up austenitic manganese steel and cladding • Dragline pins • Chain hooks
carbon steels
• Dipper teeth • Hammers
• Produces an austenitic manganese deposit that will work harden in
• Crusher screens and rolls • Bucket teeth
service
• Unlimited layers with proper preheat, interpass
temperatures and procedures

WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5kg) 10 lb (4.5kg)
in (mm) in (mm) Plastic Tube Easy Open Can

5/32 (4.0) 14 (350) ED021976

3/16 (4.8) 14 (350) ED021978
1/4 (6.4) 18 (450) ED021979

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
As-Welded (2 Layers) Work Hardened (2 Layers)

18 47

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Mo %S

2 or More Layers 0.65 14.5 0.14 1.15 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 5/32 in (4.0 mm) 3/16 in (4.8 mm) 1/4 in (6.4 mm)
DC+ 120-180 160-260 200-350
AC 125-210 175-275 225-375
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.

NOTE: Work-hardened base metal or previously deposited weld metal should be ground off before applying a new deposit, since such areas are more prone to embrittlement and possible cracking. Areas that cannot be easily
indented with a center punch should be removed.
When joining manganese steel, the joint should be prepared for 100% penetration. A cutting torch may be used to bevel the edges of the plate which can crack if care is not taken to prevent overheating the base metal.
Preheat is not necessary unless work is below room temperature, or if the part is unusually massive or complex in design. In such cases, heating the piece to about room temperature, or 38° - 66°C (100° - 150°F) at the most,
should be sufficient.
As with all austenitic manganese welding products, interpass temperatures should be limited to 260ºC (500ºF) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat
build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-3 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

WEARSHIELD® 15CRMN
Build-up and Joining

KEY FEATURES TYPICAL APPLICATIONS

• Provides a premium austenitic chromium manganese deposit • Crusher hammers
• Resists severe impact or gouging even in a single layer over carbon • Rebuilding and joining of austenitic maganese plates and parts
steel
• Earth moving equipment
• Used to join Hadfield manganese steel to itself or to
carbon steel
• Excellent for build-up on carbon steel prior to chromium
carbide hardfacing deposit with an electrode such as WELDING POSITIONS
Wearshield® 60
All, except vertical down
• Unlimited layers

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Plastic Tube

1/8 (3.2) 14 (350) ED021980

5/32 (4.0) 14 (350) ED021982
3/16 (4.8) 14 (350) ED021984

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
(Single or Multiple Layers)
As-Welded Work Hardened

18-24 40-50

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr

2 or More Layers 0.35 14.0 0.6 15.0

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 140-160 190-210 220-250

AC 140-160 190-210 220-250

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.

NOTE: In welding with Wearshield® 15CrMn, a short arc is preferred. The electrode can easily be dragged without fear of snuffing out the arc. For situationsinvolving severe impact and abrasion, a build-up of Wearshield® 15CrMn
capped with a single layer of Wearshield® 60 or Lincore® 60-O can provide excellent service. In depositing Wearshield® 15CrMn on itself or on austenitic manganese steel, preheat is generally unnecessary unless the metal is below
16°C (60°F). However, highly hardenable carbon or low alloy steel base metals may require preheat in the 150°C - 204°C (300° - 400°F) range to avoid heat affected zone cracking.
Wearshield® 15CrMn deposits work harden rapidly, which makes them difficult to machine. Best results are obtained with carbide or ceramic tool bits. Avoid superficial cuts, and maintain a sharp cutting edge. Grinding can also
be done successfully. Because of the high chromium content, Wearshield®15CrMn cannot be cut with oxy-fuel processes. Plasma arc and air carbon arc processes can cut or gouge the weld deposit successfully. Limit interpass
temperature to 260°C (500°F) to avoid embrittlement.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -4
STICK (SMAW) ELECTRODE

WEARSHIELD® FROG MANG®

Build-up and Joining

KEY FEATURES TYPICAL APPLICATIONS

• Designed specifically for building up manganese frogs and • Manganese crossing diamonds
manganese crossing diamonds in the railroad industry
• Manganese railroad frogs
• Provides a high strength, high alloy austenitic manganese deposit to
handle the increased loading of railroad cars
• Unlimited layers with proper preheat, interpass
temperatures and procedures
WELDING POSITIONS

• Resistant to deformation and the resultant metal flow All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Easy Open Can

5/32 (4.0) 14 (350) ED033134

3/16 (4.8) 14 (350) ED033135
1/4 (6.4) 18 (450) ED033133

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
As-Welded Work Hardened

20 - 30 40 - 50

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr

6 Layers 1.20 21.0 0.4 5.3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (2)
5/32 in (4.0 mm) 3/16 in (4.8 mm) 1/4 in (6.4 mm)

DC+ 140 - 175 175 - 215 235 - 280

AC 150 - 180 185 - 215 235 - 280

Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
(1)

NOTE: Weld Preparation Remove all damaged and foreign material by air-carbon arc gouging or grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 3.2 mm (1/8 in)
E308 stainless electrode, such as Blue Max® or Red Baron® 308L AC-DC to tie up these cracks. This will avoid hot cracking during the build-up process. Apply only thin layers and do not build-up with E308
stainless. This is for emergency situations where no other alternative is available to repair flangeway cracks.
Use DC+ to avoid excessive spatter. When possible, weld at alternate locations (skip weld) to avoid overheating of metal in a localized area. Do not exceed interpass temperature of 260°C (500°F). Use a temperature marker 13 mm
(1/2 in) from the welded area at frequent intervals to ensure that interpass temperature does not exceed 260°C (500°F).
Use a short arc and a stringer bead width of 10 to 13 mm (3/8 to 1/2 in).
Finish the casting by grinding to a safe contour. Leave enough weld metal during the welding process to allow a level and even contour after grinding. Make sure all areas are finished and the casting has no further visible defects.
Check with straight edge so that the casting is free of low spots. As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is
recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-5 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

WEARSHIELD® SUPER RAIL™

Metal to Metal Wear

KEY FEATURES TYPICAL APPLICATIONS

• Reduce carbon steel repairs by 50% • Rail Ends/ Points
• Low material distortion upon impact • Rail Crossing Points
• Work hardens fast without cracking

WELDING POSITIONS
Flat and Horizontal

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Easy Open Can

3/16 (4.8) 14 (350) ED035352

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo %Ni

4 Layers <1 <5 <2 <5 <1 <3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 3/16 in (4.8 mm)

DC+ 175 - 215

AC 185 - 215

Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -6
STICK (SMAW) ELECTRODE

WEARSHIELD® ABR
Metal to Earth for Moderate to Severe Impact & Moderate to Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Provides good resistance to abrasion, impact and some • Crusher hammers • Coal mining cutters
metal-to-metal wear
• Dozer blades • Truck chain and gears
• Good hot forging properties
• Dipper teeth and lips
• Use on carbon, stainless and manganese steels
• Deposits limited to two layers
• Can be forged readily without affecting its mechanical properties

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Plastic Tube

1/8 (3.2) 14 (350) ED021996

5/32 (4.0) 14 (350) ED021998
3/16 (4.8) 14 (350) ED022000

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
1 Layer 2 Layers

24-53 28-53

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo

2 Layers 2.1 1.1 0.75 6.5 0.40

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 40-150 75-200 110-250

AC 50-165 80-220 120-275

Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
(1)

NOTE: Wearshield® ABR can be forged readily without affecting its mechanical properties. As deposited, Wearshield® ABR weld metal is not machinable, although the deposit can be shaped
by grinding. To obtain a deposit that is machinable with carbide tools, heat to about 749ºC (1380ºF) and hold for one hour per inch of thickness. Air cool to room temperature.
For maximum machinability, heat to 870° - 900°C (1600° - 1650°F) and hold for one hour per inch of thickness. Furnace cool to 650°C (1200°F) at a rate not exceeding 10°C (50°F)
per hour, and air or furnace cool to room temperature. Variation in welding procedures will have little affect on abrasion resistance.
The abrasion resistance can be restored by heating to about 790°C (1450°F), quenching and tempering at 200°C (400°F).

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-7 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

WEARSHIELD® 44
Metal to Earth for Modersate to Severe Impact and Moderate to Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Moderate hardness to resist abrasion with impact up to • Buckets • Pulleys
600°C (1100°F)
• Chain links • Ingot tongs
• Higher alloy results and improved spalling resistance than
• Rolling mill guides
Wearshield® ABR
• Can be used on carbon steels, low alloy steels, cast irons,
austenitic manganese steels and austenitic stainless steels

WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
Plastic Tube
in (mm) in (mm)
1/8 (3.2) 14 (350) ED024940
5/32 (4.0) 14 (350) ED024941

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
1 Layer 4 Layers

42 48

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo

1 Layer 1.56 0.17 0.77 19.5 1.92

2 Layers 1.96 0.16 0.87 24.2 2.48
4 Layers 2.21 0.18 0.93 27.1 2.86

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 1/8 in (3.2 mm) 5/32 in (4.0 mm)

DC+ 120 - 160 150 - 220

AC 130 - 160 180 - 220

Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
(1)

NOTE: Wearshield® 44 electrodes form a deep cup, which permits light dragging of the electrode during welding. The arc is steady with little spatter in the DC+ mode. During AC welding, the arc is also steady, but the usable
current range is reduced, and the melt-off rates are reduced at any current. Since the amount of dilution does not affect the microstructure, the impact properties and abrasion resistance will be similar from the first layer to
the last.
On cast irons, Wearshield® 44 deposits usually check crack. These check cracks should be closely spaced to prevent spalling. This is obtained by using stringer beads.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -8
STICK (SMAW) ELECTRODE

WEARSHIELD® ME
Metal to Earth for Moderate to Severe Impact & Moderate to Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• High alloy produces chrome carbides and austenite • Muller tires • Bucket teeth
• Provides greater abrasion resistance than Wearshield ABR or ®
• Augers • Dozer blades
Wearshield® 44
• Low dilution weld metal provides eutectic mix of chromium carbides
and austenite, with limited primary carbides.
• To be used on carbon and low alloy, austenitic manganese and
austenitic stainless steels

WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Plastic Tube

1/8 (3.2) 14 (350) ED023323

5/32 (4.0) 14 (350) ED023324
3/16 (4.8) 14 (350) ED023325

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
1 Layer 3 Layers

49 55

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr

1 Layer 2.5 0.17 0.8 27.0

2 Layers 3.0 0.17 1.0 30.5
3 Layers 3.3 0.16 1.1 32.6

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 125 - 175 175 - 250 220 - 330

AC 130 - 170 180 - 220 230 - 270

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.

NOTE: Wearshield® ME is a heavily coated electrode which forms a deep cup that permits light dragging of the stick during welding. Deposits generally check crack except for single layers on thin base metal. Stringer beads
produce a consistent crack spacing of about 13-25 mm (1/2-1 in).
Wide weaves may produce very widely spaced check cracks which can lead to deposit spalling in multiple layers. Weaving is not recommended. For maximum
spalling resistance on carbon and low alloy steels, especially in multiple layers, apply a butter layer of Wearshield® 15CrMn, Lincore® 15CrMn or an austenitic stainless steel electrode such as Excalibur (R) 309/309L
AC-DC, before applying Wearshield® ME.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-9 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

WEARSHIELD® 60
Metal to Earth (Earth Cutting & Digging) for Extreme Abrasion and Low to Moderate Impact

KEY FEATURES TYPICAL APPLICATIONS

• Designed to resist severe abrasion • Conveyor screws
• It exhibits higher alloy and higher abrasion resistance • Grader blades
® ® ®
than Wearshield ABR, Wearshield 44 or Wearshield ME
• Crusher rolls, plates and jaws
• Can be used on carbon, low alloy, stainless and
• Sleeves
manganese steels
• Brick and coke machinery
• Deposits consist of primary carbides in a matrix of
austenite-carbide eutectic
• Deposits should be limited to two layers WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
in (mm) in (mm) Plastic Tube

1/8 (3.2) 14 (350) ED022010

5/32 (4.0) 14 (350) ED022011
3/16 (4.8) 14 (350) ED022012

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
1 Layer 2 Layers

57 - 60 60 - 62

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo %V
2 Layers 5.0 0.80 1.0 23.0 2.3 0.6

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(2) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm)

DC+ 100 - 140 130 - 180 210 - 250

AC 110 - 150 140 - 200 230 - 270
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2)Preferred polarity is listed first.
(1)

NOTE: The deposit is not machinable or forgeable. Cooling rate does not significantly influence abrasion resistance. Deposit will usually cross check.
If more than two-layer build-up is required, use Wearshield® 15CrMn (preferred), Wearshield® BU or Wearshield® BU30 for the preliminary layer or layers under Wearshield® 60. On manganese steel, use Wearshield® Mangjet® or
Wearshield® 15CrMn as build-up. Preheat is not generally necessary except to be sure that work is in room temperature range 25° - 45ºC (75° - 100ºF). However, preheat of 120° - 200ºC (250° - 400ºF) may be necessary to prevent
heat affected zone cracking on high carbon steel or low alloy steel base metals. If more than two layers must be used, or if cross checks must be eliminated, preheat to 650ºC (1200ºF).
Prolonged or repeated heating of manganese steel base metal over 260ºC (500ºF) can cause embrittlement and spalling. Avoid base metal embrittlement by:
• Limiting the temperature 260ºC (500ºF) at distances of 13 mm (1/2 in) away from the weld.
• Minimizing the time at elevated temperatures.
The correct welding technique is a vertical electrode with a 3.2 - 4.8 mm (1/8 - 3/16 in) arc length. The large ball on the end of the electrode should never touch the puddle. This technique will give a smooth transfer, low spatter
and smooth bead.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -10
STICK (SMAW) ELECTRODE

LINCOLN® SHS® 9700E

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Lower cost while maintaining a near nanoscale (submicron) • Wearplate
microstructure
• Crusher rolls
• Provides exceptional wear resistance lasting significantly longer than
• Ore Chutes
most chrome carbide and complex carbide alloys
• Screw augers
• Maintains high hardness after exposure to elevated temperatures
• Limited to 2 layers max

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)
in (mm) Carton

5/32 (4.0) ED035669

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance
67-70 ASTM G65-04 Procedure A
0.13 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Nb %AI %Mn %Si
Balance <3 <18 <6 <10 <5 <2 <2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current
in (mm) (Amps)

5/32 in (4.0), DC+ 150-175

Limited to two layers
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-11 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

BLUE MAX® 2100

Maintenance and Repair

KEY FEATURES TYPICAL APPLICATIONS

• High resistance to cracking • High carbon, low alloy, high strength, manganese steels
• High strength • Base for hardfacing or stainless steel cladding
• Designed for joining difficult to weld steel

WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg)
mm (in) in (mm) Easy Open Can

2.5 (3/32) 14 (350) ED032298

3.2 (1/8) 14 (350) ED032299

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Typical Results(3) 670 (97) 805 (117) 22 > 50

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 2.4 mm (3/32 in) 3.2 mm (1/8 in)
DC+ 40 -80 75 - 110
AC 40 -80 75 - 110

Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
(1)

Measured with 0.2% offset (3) See test results disclaimer (4)Preferred polarity is listed first.
(2)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -1 2
METAL-CORED (GMAW-C) WIRE

LINCORE® 57-G
Abrasion & Impact

KEY FEATURES TYPICAL APPLICATIONS

• Designed to meet the weldability and mechanical property needs of • Dragline Bucket Lips
mining equipment suppliers and rebuilders
• Augers
• Maintain resistance to check cracking with proper preheat and interpass
• Sugar Cane Harvesters
temperature
• Tire Shredders
• The hard martensitic matrix provides good metal-to-metal wear
resistance and moderate impact resistance when tempered • Tillage Tools
• Can be used with the bulk tungsten carbide process for additional
abrasion resistance and exceptional wear life SHIELDING GAS
75-90% Ar / Balance CO2
WELDING POSITIONS 98% Ar / 2% O2
All, except overhead

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 25 lb (11.3 kg) 500 lb (227 kg)
in (mm) Plastic Spool Plastic Spool Accu-Trak® Drum

1/16 (1.6) ED037297 ED037298 ED037296

0.045 (1.1) ED037794 ED037795 ED037796

MECHANICAL PROPERTIES(1)
Shielding Gas Rockwell Hardness (RC) Mass Loss (G65) (g)

75%Ar/25 CO2 56-59 0.36

98%Ar/2%O2 59-61 0.36

DEPOSIT COMPOSITION(1)
On Carbon Steel (2 Layers) %C %Cr %Nb %Mn %Mo %Si %V

1/16 in (1.6 mm) - Ar/CO2 0.9-1.1 7.6-10.0 1.3-1.8 1.2-1.6 0.5-0.6 0.8-1.2 1.4-1.9

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Approx. Current Voltage Wire Feed Speed Deposition Rate
ESO – in (mm) (Amps) (Volts) m/min (ipm) kg/hr (lb/hr)
240 28 3.8 (150) 2.6 (5.8)
1/16 in (1.6 mm), DC+, 5/8 (16)
340 30 6.4 (250) 4.7 (10.4)
75% Ar/25% CO2
420 32 8.9 (350) 6.8 (15.1)
230 26 3.8 (150) 2.7 (6.0)
1/16 in (1.6 mm), DC+, 3/4 (20)
315 27 6.4 (250) 4.9 (10.7)
90% Ar/10% CO2
400 29 8.9 (350) 7.0 (15.4)
220 23 3.8 (150) 2.9 (6.4)
1/16 in (1.6 mm), DC+, 3/4 (20)
320 26 6.4 (250) 5.0 (11.0)
98% Ar/2% O2
(1)
Based on two layers. Composition and properties depend upon dilution.
415 28 8.9 (350) 7.1 (15.7)

NOTE: Work area should be clean, with any previous hardfacing deposit removed, and cracks properly repaired. Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150°- 260ºC (300°- 500°F)
on thick parts or heavy sections.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-13 | www.lincolnelectric.com
METAL-CORED (GMAW-C) WIRE

LINCORE® 60-G
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Iron base chromium carbide alloy designed for applications • Augers • Shaper sides and blades
subject to severe metal to earth abrasion with moderate impact
• Bucket lips and sides • Farming Tools
• Can be used at temperatures up to 704°C (1300°F)
• Loaders • Mining equipment
• Can be used on carbon, low alloy, manganese and stainless steels and
• Grinding equipment
cast irons
• Deposit is limited to two layers
SHIELDING GAS
WELDING POSITIONS 75-90% Argon / Balance CO2
98% Argon / 2% O2
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 25 lb (11.3 kg) 33 lb (15 kg) 300 lb (136 kg)
in (mm) Plastic Spool Plastic Spool Spool Accu-Trak® Drum

1/16 (1.6) ED037373 ED036545 ED037372 ED031861

0.045 (1.1) ED036455 ED029936

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)
1 Layer 2 Layer

58 60

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr

1 Layer 4.6 1.2 0.5 13.8

2 Layers 5.5 1.3 0.6 17.3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, ESO - in (mm) Wire Feed Speed Voltage
Shielding Gas m/min (in/min) (Volts)

5.1 (200) 23 - 24
0.045 in (1.1 mm), DC+, 3/4 (20) 7.6 (300) 25 - 26
75% Ar/25% CO2 10.2 (400) 27 - 28

5.1 (200) 22 - 23
0.045 in (1.1 mm), DC+, 3/4 (20) 7.6 (300) 24 - 25
90% Ar/10% CO2 10.2 (400) 26 - 27

5.1 (200) 22 - 23
0.045 in (1.1 mm), DC+, 3/4 (20) 7.6 (300) 24 - 25
98% Ar/2% O2 10.2 (400) 26 - 27

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2) See test results disclaimer

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -14
METAL-CORED (GMAW-C) WIRE

LINCORE® 70-G
Severe Abrasion

KEY FEATURES WELDING POSITIONS

• Exceptional wear resistance with deposits that last approximately 2-3 Flat & Horizontal Only
times longer than most chrome carbide and complex carbide alloys,
especially in wet abrasion applications
• Maintains high hardness after exposure to elevated temperatures up
to 1000°F (538°C) TYPICAL APPLICATIONS
• Running this wire as a GMAW-C wire with the • Wearplate
recommended shielding gas will reduce fume compared • Crusher Rolls
to open arc (FCAW-S) applications
• Ore Chutes
• Best suited for carbon and low alloy steels. Not compatible
for austenitic stainless or austenitic manganese steels). • Screw Augers
Limited to a maximum of two layers
• Great for high value applications where downtime is
costly or replacement parts are expensive
SHIELDING GAS
75% Ar / 25% CO2
Argon Blends

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 33 lb (15 kg) 55 lb (25 kg)
in (mm) Spool Spool Coil

0.045 (1.1) ED037243 ED037244 -

1/16 (1.6) ED037245 ED037246 -

5/64 (2.0) - ED037247 -

7/64 (2.8) - - ED037248

MECHANICAL PROPERTIES(1)
Rockwell Wear Resistance
Hardness (RC) (ASTM G65-04 Procedure A)

67-70 0.13 g mass loss

DEPOSIT COMPOSITION(1)
% Fe %C %Cr% %B %Nb %Al %Mn %Si
Balance <3 <18 <6 <10 <5 <2 <2

(1)
Composition and properties depend on dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-15 | www.lincolnelectric.com
METAL-CORED (GMAW-C) WIRE

LINCORE® M7-G
Metal to Metal

KEY FEATURES TYPICAL APPLICATIONS

• Produces a tool steel deposit similar to AISI M7 • Tire Shredders • Cladding High Wear Areas on
Equipment
• Good combination of hardness, abrasion resistance, and impact • Cutting and Shaving Knives
resistance • Building up Composite Dies and
• Shear Braces
Tools
• 1-6 layers with proper preheat and interpass temperatures
• Cladding
WELDING POSITIONS
• Edge retention
• Max carbide volume evenly distributed for extended wear life Flat and Horizontal

SHIELDING GAS
75/25 Ar/CO2

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 50 lb (22.7kg) 50 lb (22.7kg) 500 lb (227 kg)
in (mm) plastic spool Coil fiber spool Accu-Trak® Drum

0.045 (1.2) ED037476 ED037477 ED037679 —

1/16 (1.6) ED037470 — ED037565 ED037910

DEPOSIT COMPOSITION
%C %Cr %Mn %Mo %Si %V %W

2 layers 0.8 2.9 0.4 6.1 0.6 1.4 1.2

4 layers 0.9 3.8 0.4 8.1 0.8 1.9 1.5

MECHANICAL PROPERTIES
Rockwell Hardness (RC)

60-65

TYPICAL OPERATING PROCEDURES

Diameter Approx. Current Voltage CTWD
in (mm) (amps) Wire Feed Speed (in/min) Deposition rate (lb/hr) (volts) in (mm)

235 140 6.2 21 5/8

1/16 (1.6) 305 220 9.4 25 5/8
375 360 15.1 30 1

(1)
See test results disclaimer.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -16
METAL-CORED (GMAW-C) WIRE

LINCORE® 55-G
Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Produces a deposit which resists metal-to-metal wear • Crane wheels • Dredge parts
and mild abrasion
• Blower blades • Tillage tools
• The deposit results in an even harder material when used with the
• Bucket lips
Bulk Tungsten Carbide process
• To be used on carbon steel and low alloy steel SHIELDING GAS
• Unlimited layers with proper preheat and interpass 75-90% Argon / Balance CO2
temperatures and procedures 98% Argon / 2% O2

WELDING POSITIONS
All, except overhead
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 25 lb (11.3 kg) 500 lb (227 kg) 25 lb (11.3 kg) 200 lb (90 kg) 250 lb (113 kg) 500 lb (227 kg)
in (mm) Plastic Spool Steel Spool Accu-Trak® Drum Plastic Spool Accu-Trak® Drum Accu-Trak® Drum Accu-Trak® Drum
0.045 (1.1) ED036444 ED028176 ED031475
0.052 (1.3) ED037409 ED037410
1/16 (1.6) ED028177 ED037525 ED036653 ED032661

MECHANICAL PROPERTIES(1) DEPOSIT COMPOSITION(1)

Rockwell Hardness (RC) On Carbon Steel (2 Layers) %C %Mn %Si %Cr %Mo
Shielding Gas 1 Layer 2 Layer 4 Layers 0.045 in (1.1 mm) - Ar/CO2 0.39 1.24 0.75 5.61 0.55
0.045 in (1.1 mm) - Ar/O2 0.47 1.45 0.95 6.44 0.65
75%Ar/25%CO2 50 - 51 53 - 54 54 - 55
98%Ar/2%O2 54 - 55 55 - 56 56 - 57 1/16 in (1.6 mm) - Ar/CO2 0.41 1.24 0.75 5.3 0.57
1/16 in (1.6 mm) - Ar/O2 0.45 1.25 0.95 5.5 0.58

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, ESO - in (mm) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
5.1 (200) 27 165 2.0 (4.3)
0.045 in (1.1 mm), DC+, 5/8 (16) 7.6 (300) 29 225 3.0 (6.7)
75% Ar/25% CO2 10.2 (400) 31 290 4.2 (9.2)
5.1 (200) 25 145 2.1 (4.7)
0.045 in (1.1 mm), DC+, 3/4 (20) 7.6 (300) 28 195 3.3 (7.2)
90% Ar/10% CO2 10.2 (400) 30 245 4.4 (9.7)
5.1 (200) 25 145 2.3 (5.1)
0.045 in (1.1 mm), DC+, 3/4 (20) 7.6 (300) 27 200 3.4 (7.5)
98% Ar/2% O2 8.9 (350) 28 225 3.9 (8.7)
10.2 (400) 29 250 4.4 (9.8)
3.8 (150) 28 260 2.6 (5.8)
1/16 in (1.6 mm), DC+, 5/8 (16) 6.4 (250) 30 340 4.7 (10.4)
75% Ar/25% CO2 8.9 (350) 32 420 6.8 (15.1)
3.8 (150) 25 230 2.7 (6.0)
1/16 in (1.6 mm), DC+, 3/4 (20) 6.4 (250) 27 315 4.9 (10.7)
90% Ar/10% CO2 8.9 (350) 29 400 7.0 (15.4)
3.8 (150) 24 220 2.9 (6.4)
1/16 in (1.6 mm), DC+, 3/4 (20) 6.4 (250) 26 315 5.0 (11.0)
98% Ar/2% O2 8.9 (350) 28 410 7.1 (15.7)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
NOTE: Work area should be clean, with any previous hardfacing deposit removed, and cracks properly repaired. Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150° - 260ºC (300° - 500°F)
on thick parts or heavy sections.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-17 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 30-S
Build-Up

KEY FEATURES TYPICAL APPLICATIONS

• Intended for build-up before final overlay, and as a final For Build-up: For Hardfacing:
surface for metal-to-metal wear with moderate impact • Tractor rollers • Shafts
• For automatic and semiautomatic operation on mild and • Trunnions • Track rails
low alloy steels
• Idlers • Idlers
• Good resistance to cross checking
• Crane wheels
• Unlimited deposit thickness with proper preheat and
interpass temperatures and procedures
RECOMMENDED FLUX
WELDING POSITIONS Primary Flux Secondary Flux(1)
801 802, 860
Flat, Horizontal and Circumferential (1)
802 and 860 standard flux are not sized for semiautomatic applications; however,
they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED011200 ED011199

1/8 (3.2) ED015889 ED015891

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
6 Layers - Under 801 or 802 Flux 6 Layers - Under 860 Flux

27 27

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Mo

6 Layers - Under 801 or 802 0.11 2.5 0.40 0.50

6 Layers - Under 860 0.11 2.7 0.60 0.50

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.5 (60) 26 220 2.7 (6.0)

3/32 in (2.4 mm), DC+ 3.0 (120) 27 360 5.2 (11.5)
1 1/2 (38) 4.6 (180) 28 500 7.7 (17.0)

1.3 (50) 27 310 3.4 (7.5)

1/8 in (3.2 mm), DC+ 2.0 (80) 28 450 6.4 (14.0)
1 5/8 (40) 2.8 (110) 28 600 9.1 (20.0)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -18
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 32-S
Metal-to-Metal, Build-Up

KEY FEATURES TYPICAL APPLICATIONS

• Designed for build-up on 4140 drill stems in the deep hole • Drill stems
drilling industry
• For automatic and semiautomatic operation on mild and RECOMMENDED FLUX
low alloy steels
Primary Flux(1) Secondary Flux
• Good resistance to cross checking 802 860
• Unlimited deposit thickness with proper preheat and 802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

interpass temperatures and procedures they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 300 lb (136 kg) 600 lb (272 kg)
in (mm) Speed-Feed® Drum Speed-Feed® Drum
3/32 (2.4) ED025656
1/8 (3.2) ED025131

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
2 Layers 2 Layers on 4140 Steel
Under 802 Flux Under 802 Flux
28 33

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Mo %Ni
2 Layers w/ 802 0.05 2.20 0.60 1.80 0.33 0.07
On 4140 Steel
2 Layers w/ 802 0.13 2.11 0.51 1.63 0.30 0.09

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.9 (75) 25 350 3.4 (7.5)
3/32 in (2.4 mm), DC+ 2.5 (100) 25 400 4.5 (10.0)
1 1/2 (38) 3.3 (130) 25 460 5.9 (13.0)
4.2 (165) 25 510 7.5 (16.5)
1.3 (50) 28 370 3.9 (8.5)
1/8 in (3.2 mm), DC+ 2.5 (100) 28 540 7.9 (17.5)
1 5/8 (40) 3.2 (125) 28 630 9.6 (21.1)
3.8 (150) 28 720 11.8 (26.0)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-19 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 35-S
Metal-to-Metal, Build-Up

KEY FEATURES TYPICAL APPLICATIONS

• Intended for rolling and sliding metal-to-metal wear with For Build-up For Hardfacing
moderate impact and abrasion • Tractor rollers • Mine car wheels
• For automatic and semiautomatic operation on mild and low alloy • Idlers • Track rails
steels
• Trunnions • Shafts
• Recommended as final overlay where medium hardness and good
• Crane wheels • Bearing journals
machinability are required
• Caster rolls
• Unlimited deposit thickness with proper preheat and
interpass temperatures and procedures
RECOMMENDED FLUXES
Primary Flux Secondary Flux(1)
801 802, 880
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED019880 ED019883

1/8 (3.2) ED019881 ED019884
5/32 (4.0) ED019885

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

39

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Mo

With Recommended Neutral Flux 0.19 1.7 0.60 2.3 0.50

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.3 (50) 28 340 3.6 (8.0)

1/8 in (3.2 mm), DC+ 2.5 (100) 28 500 7.5 (16.5)
1 5/8 (40) 3.8 (150) 28 660 11.3 (25.0)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -20
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 40-S
Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Designed for rebuilding heavy equipment undercarriages • Idlers • Mine car wheels
• Deposit is machinable and hot forgeable and resists rolling and sliding • Drive sprockets
metal-to-metal wear
• Use on carbon and low alloy steels for good puddle control on round-
about welding
• Limited to 4 layers RECOMMENDED FLUXES
Primary Flux Secondary Flux(1)
801 802, 880
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

1/8 (3.2) ED015892 ED015909

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
3 or More Layers After 2 Hours Post Weld Heat Treat

39 - 42

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Mo
With Recommended Neutral Flux 0.12 2.75 0.50 3.30 0.85

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.7 (65) 27 330 4.4 (9.6)

1/8 in (3.2 mm), DC+ 2.3 (90) 28 425 5.9 (12.9)
1 1/4 (32) 3.0 (120) 29 525 7.8 (17.3)

2.0 (80) 29 345 5.2 (11.5)

1/8 in (3.2 mm), DC+ 2.8 (110) 30 425 7.3 (16.0)
2 1/2 (65) 3.7 (145) 31 500 9.4 (20.8)

2.5 (100) 31 375 6.5 (14.3)

1/8 in (3.2 mm), DC+ 3.3 (130) 32 435 8.6 (18.9)
3 1/2 (90) 4.6 (180) 33 520 11.9 (26.1)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-21 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 42-S
Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Designed for rebuilding heavy equipment • Tractor rollers
undercarriages
• Tractor idlers
• The deposit exhibits enhanced crack resistance and
• Track pads
toughness compared to Lincore® 40-S
• Intended to resist rolling and sliding
metal-to-metal wear RECOMMENDED FLUXES
• For automatic and semiautomatic operation Primary Flux Secondary Flux
801 802, 880
802 and 880 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 300 lb (136 kg) 600 lb (272 kg)
in (mm) Speed-Feed® Drum Speed-Feed® Drum

1/8 (3.2) ED029264 ED029161

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer
40

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux %C %Mn %Si %Cr %Mo
1/8 in Diameter (3/4 in ESO)
1 Layer 0.14 2.13 0.34 1.45 0.43
2 Layers 0.12 2.70 0.39 2.22 0.66
4 Layers 0.11 3.33 0.44 2.95 0.84
6 Layers 0.10 3.51 0.46 3.20 0.80
1/8 in Diameter (1-5/8 in ESO)
1 Layer 0.14 2.49 0.33 2.02 0.60
2 Layers 0.13 3.05 0.42 2.96 0.84
4 Layers 0.13 3.41 0.47 3.15 0.99
6 Layers 0.13 3.55 0.51 3.31 1.06

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.3 (50) 27 350 3.8 (8.4)
1/8 in (3.2 mm), DC+ 2.5 (100) 28 565 7.5 (16.5)
3/4 (20) 3.2 (125) 29 675 9.3 (20.5)
1.3 (50) 27 325 3.8 (8.3)
1/8 in (3.2 mm), DC+ 2.5 (100) 28 510 7.5 (16.6)
1 5/8 (40) 3.2 (125) 29 605 9.4 (20.8)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -2 2
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 20
Roll Rebuilding, Build Up

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire with moderate hardness for build-up before stain- • Caster rolls
less overlay
• Good crack resistance and high compressive strength
RECOMMENDED FLUX
Primary Flux Secondary Flux(1)
801 802, 880
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)
in (mm) Speed-Feed® Drum
3/32 (2.4) -
1/8 (3.2) ED018569
5/32 (4.0) EDS18570

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

23 - 28

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux
%C %Mn %Si %Cr %Ni %Mo
0.05 0.60 0.40 1.40 2.40 0.40

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.7 (65) 24 270 3.0 (6.7)

3/32 in (2.4 mm), DC+ 3.0 (120) 28 400 5.6 (12.4)
3/4 (20) 4.4 (175) 31 500 8.2 (18.1)

1.5 (60) 26 400 4.7 (10.4)

1/8 in (3.2 mm), DC+ 2.5 (100) 28 550 7.8 (17.3)
3/4 (20) 3.6 (140) 30 680 11.0 (24.2)

1.4 (55) 27 520 6.6 (14.6)

5/32 in (4.0 mm), DC+ 2.2 (85) 30 725 10.2 (22.5)
1 1/2 (38) 2.9 (115) 32 880 13.8 (30.4)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-23 | www.lincolnelectric.com
HARDFACING METAL-CORED SUBMERGED ARC (SAW) ELECTRODE

LINCORE® 420HC-S
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire which produces a high carbon, • Caster rolls
420 stainless steel deposit
• Use where a higher hardness is required
• Used on rolls and backup rolls when water spray RECOMMENDED FLUX
causes pitting on tool steel deposits
Lincolnweld® 801®, Lincolnweld® 802™

WELDING POSITIONS
Flat, Horizontal and Circumferential

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in. (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED037315 ED037314

1/8 (3.2) ED037313 ED037312

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

51-55

DEPOSIT COMPOSITION(1) – with Recommended Neutral Flux

%C %Mn %Si %S %P %Cr

0.26 1.1 0.3 0.005 0.010 12.0

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

3/32 in. (2.4 mm), DC+ 1.7 (65) 24 250 2.6 (5.7)
1-1/2 (38) 2.5 (100) 28 525 7.1 (15.7)
4.4 (175) 31 450 7.0 (15.5)
1/8 in. (3.2 mm), DC+ 1.5 (60) 26 360 4.3 (9.4)
1-5/8 (40) 2.5 (100) 28 525 7.1 (15.7)
3.6 (140) 30 635 10.0 (10.0)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

www.lincolnelectric.com | H -24
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 4130
Roll Rebuilding, Build Up

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire for general build-up • Caster rolls
• Can be flame hardened to 38 Rockwell C (RC)
• Used on mining components such as cable drums,
sheaves, gears and shafts RECOMMENDED FLUX
Primary Flux Secondary Flux(1)
801 802, 880
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED015265 ED015532

1/8 (3.2) ED015266 ED015405

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

17 - 21

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Mo

0.12 1.10 0.30 0.80 0.20

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.7 (65) 24 300 2.9 (6.5)

3/32 in (2.4 mm), DC+ 3.0 (120) 28 410 5.4 (12.0)
3/4 (20) 4.4 (175) 31 520 7.9 (17.5)

1.5 (60) 26 350 3.9 (8.5)

1/8 in (3.2 mm), DC+ 2.5 (100) 28 465 7.2 (16.0)
3/4 (20) 3.6 (140) 30 590 10.6 (23.5)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-25 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 8620
Roll Rebuilding, Build Up

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire for build-up on worn rolls • Caster rolls
• A little softer than Lincore® 20 for easier machining
RECOMMENDED FLUX
Primary Flux Secondary Flux(1)
801 802, 880
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

1/8 (3.2) ED020788 ED020791

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

16 - 20

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Ni %Mo

0.09 0.80 0.30 0.45 0.55 0.15

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.5 (60) 26 400 4.7 (10.4)

1/8 in (3.2 mm), DC+ 2.5 (100) 28 550 7.8 (17.3)
3/4 (20) 3.6 (140) 30 680 11.0 (24.2)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -26
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 410
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire with a 410 martensitic stainless • Caster rolls
steel deposit
• Low carbon content and high corrosion resistance
• Soft and easily machined RECOMMENDED FLUX
Primary Flux Secondary Flux(1)
801 802
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED018583

5/32 (4.0) ED018588

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

27 - 32

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Ni

0.08 0.80 0.40 12.50 0.20

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.7 (65) 24 250 2.9 (6.5)
3/32 in (2.4 mm), DC+ 3.0 (120) 28 375 5.4 (12.0)
3/4 (20) 4.4 (175) 31 450 7.9 (17.5)

1.4 (55) 27 475 5.9 (13.1)

5/32 in (4.0 mm), DC+ 2.2 (85) 30 650 9.2 (20.2)
1 1/2 (38) 2.9 (115) 32 800 12.4 (27.3)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-27 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 410NiMo
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire with low carbon deposit, which forms softer, • Caster rolls
tougher martensite than other roll alloys

RECOMMENDED FLUX
Primary Flux Secondary Flux(1)
801 802
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED018589

1/8 (3.2) ED018590 ED018593
5/32 (4.0) ED018594

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

32 - 40

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Ni %Mo

0.05 0.80 0.50 13.00 2.00 1.00

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.7 (65) 24 250 2.6 (5.8)

3/32 in (2.4 mm), DC+ 3.0 (120) 28 325 4.9 (10.7)
1 1/2 (38) 4.4 (175) 31 425 7.1 (15.6)

1/8 in (3.2 mm), DC+ 1.5 (60) 26 325 4.3 (9.4)

1 5/8 (40) 3.6 (140) 30 575 9.9 (21.8)

1.4 (55) 27 440 5.8 (12.8)

5/32 in (4.0 mm), DC+ 2.2 (85) 30 575 9.0 (19.8)
1 5/8 (40 mm) 2.9 (115) 32 700 12.2 (26.8)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -28
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 423L
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire, provides a softer • Caster rolls
“as-welded” deposit than Lincore® 420
• More resistance to softening during tempering
above 482°C (900°F) RECOMMENDED FLUX
Primary Flux(1) 802

802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)
in (mm) Speed-Feed® Drum
1/8 (3.2) ED018551

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

41-47

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Ni %Mo %V

0.15 1.20 0.40 11.50 2.00 1.00 0.15

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.5 (60) 26 350 4.2 (9.3)
1/8 in (3.2 mm), DC+ 2.5 (100) 28 500 7.0 (15.5)
1 5/8 (40) 3.6 (140) 30 610 9.8 (21.7)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-29 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 423CR
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire with a higher chrome deposit than • Caster rolls
Lincore® 423L for improved corrosion resistance

RECOMMENDED FLUX
Primary Flux(1) 802

802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)
in (mm) Speed-Feed® Drum
3/32 (2.4)
1/8 (3.2) ED018557

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

41-47

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Ni %Mo %V

0.15 1.20 0.40 13.50 2.00 1.00 0.15

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

1.7 (65) 24 250 2.7 (6.0)

3/32 in (2.4 mm), DC+ 3.0 (120) 28 350 5.0 (11.0)
1 1/2 (38) 4.4 (175) 31 450 7.3 (16.0)

1.5 (60) 26 375 4.5 (9.9)

1/8 in (3.2 mm), DC+ 2.5 (100) 28 540 7.5 (16.5)
1 5/8 (40) 3.6 (140) 30 640 10.5 (23.1)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -3 0
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 420
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire that is most widely used • Caster rolls
for caster roll rebuilding

RECOMMENDED FLUX
Primary Flux Secondary Flux
801 802

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED015260 ED015261

1/8 (3.2) ED015262 ED015268
5/32 (4.0) ED015264

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

46-50
DEPOSIT COMPOSITION (1)

With Recommended Neutral Flux

%C %Mn %Si %Cr

0.20 1.20 0.50 12.00

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.7 (65) 24 250 2.9 (6.5)
3/32 in (2.4 mm), DC+ 3.0 (120) 28 375 5.4 (12.0)
1 1/2 (38) 4.4 (175) 31 450 7.9 (17.5)

1.5 (60) 26 350 4.3 (9.5)

1/8 in (3.2 mm), DC+ 2.5 (100) 28 500 7.2 (15.8)
1 5/8 (40) 3.6 (140) 30 625 10.0 (22.1)

1.4 (55) 27 475 5.9 (13.1)

5/32 in (4.0 mm), DC+ 2.2 (85) 30 650 9.2 (20.2)
1 5/8 (40) 2.9 (115) 32 800 12.4 (27.3)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-31 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 414N
Roll Rebuilding, Metal-to-Metal

OPERATING PROCEDURES TYPICAL APPLICATIONS

Current, Amp. DC+: 400-500 • Continuous caster rolls
Voltage: 26-30
Wire Extension: 1 1/4”-1 1/2” RECOMMENDED FLUX
Primary Flux Secondary Flux
802 801

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum
1/8 (3.2) ED034257 ED034258

DEPOSIT COMPOSITION(1)
%C %Mn %Cr %Si %Mo %Ni %N Avg HRC
0.06 1.20 12.6 0.40 1.60 3.50 0.09 43

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 423N
Roll Rebuilding, Metal-to-Metal

OPERATING PROCEDURES TYPICAL APPLICATIONS

Current, Amp. DC+: 400-500 • Higher wear continuous caster rolls
Voltage: 26-30
Wire Extension: 1 1/4”-1 1/2” RECOMMENDED FLUX
Primary Flux Secondary Flux
802 801
DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum
1/8 (3.2) ED036012 ED036013

DEPOSIT COMPOSITION(1)
%C %Mn %Cr %Si %Mo %Ni %V %W %N Avg HRC
0.06 1.86 11.70 0.62 1.40 3.70 0.29 0.27 0.08 42
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -3 2
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 96-S
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire which produces a high carbon, • Caster rolls
420 stainless steel deposit
• Use where a higher hardness is required RECOMMENDED FLUX
• Can be used on work rolls and backup rolls when Primary Flux Secondary Flux
water spray causes pitting on tool steel deposits 801 802

DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)
in (mm) Speed-Feed® Drum

3/32 (2.4) ED018574

1/8 (3.2) ED018575
5/32 (4.0) ED018576

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

48-54

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr

0.23 1.20 0.40 13.00

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.7 (65) 24 250 2.6 (5.7)
3/32 in (2.4 mm), DC+ 2.5 (100) 28 525 7.1 (15.7)
1 1/2 (38) 4.4 (175) 31 450 7.0 (15.5)
1.5 (60) 26 360 4.3 (9.4)
1/8 in (3.2 mm), DC+ 2.5 (100) 28 525 7.1 (15.7)
1 5/8 (40) 3.6 (140) 30 635 10.0 (22.0)
1.4 (55) 27 450 5.9 (12.9)
5/32 in (4.0 mm), DC+ 2.2 (85) 30 650 9.1 (20.0)
1 5/8 (40) 2.9 (115) 32 775 12.3 (27.1)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-33 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 102W
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire which produces a tool steel deposit • Work rolls
that retains hardness at high working temperatures
• Metal-to-metal sliding wear (where minimal or no
• Used for guide rolls, and work rolls lubrication is present)
• Can also be used as the seat on blast furnace bells
and hoppers
RECOMMENDED FLUX
Primary Flux(1) Secondary Flux
802 801
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum
3/32 (2.4) ED018580
1/8 (3.2) ED018578 ED018581
5/32 (4.0) ED018582

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

48-54

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Mo %V %W

0.28 1.50 0.40 6.50 1.00 0.15 1.00

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.7 (65) 24 240 2.8 (6.2)
3/32 in (2.4 mm), DC+ 3.0 (120) 28 400 5.2 (11.5)
1 5/8 (40) 4.4 (175) 31 500 7.6 (16.8)
1.5 (60) 26 390 4.4 (9.8)
1/8 in (3.2 mm), DC+ 2.5 (100) 28 540 7.4 (16.4)
1 5/8 (40) 3.6 (140) 30 680 10.4 (23.0)
1.4 (55) 27 500 6.4 (14.2)
5/32 in (4.0 mm), DC+ 2.2 (85) 30 685 9.9 (21.9)
1 5/8 (40) 2.9 (115) 32 850 13.4 (29.6)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -3 4
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® 102HC
Roll Rebuilding, Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Metal-cored wire with a higher carbon content than • Work rolls
Lincore® 102W
• Metal-to-metal sliding wear (where minimal or no
• Will give a higher hardness tool steel deposit lubrication is present)
• Deposit is “hot” [above 204°C (400°F)] machinable,
for easy sizing after welding
RECOMMENDED FLUX
Primary Flux(1) Secondary Flux
802 801
802 and 860 standard flux are not sized for semiautomatic applications; however,
(1)

they can be ordered in special sizing by contacting your Lincoln Electric representative.

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 600 lb (272 kg)
in (mm) Coil Speed-Feed® Drum

3/32 (2.4) ED026086

1/8 (3.2) ED026085 ED026087

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

54 - 60

DEPOSIT COMPOSITION(1)
With Recommended Neutral Flux

%C %Mn %Si %Cr %Mo %V %W

0.40 2.10 1.60 6.70 1.60 0.20 1.30

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
1.7 (65) 24 240 2.8 (6.2)
3/32 in (2.4 mm), DC+ 3.0 (120) 28 400 5.2 (11.5)
1 1/2 (38) 4.4 (175) 31 500 7.6 (16.8)

1.5 (60) 26 390 4.4 (9.8)

1/8 in (3.2 mm), DC+ 2.5 (100) 28 540 7.4 (16.4)
1 5/8 (40) 3.6 (140) 30 680 10.4 (23.0)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-35 | www.lincolnelectric.com
METAL-CORED SUBMERGED ARC (SAW) WIRE

LINCORE® BU-G
Build-Up

KEY FEATURES TYPICAL APPLICATIONS

• Delivers deposits with moderate hardness for build-up • Rolls • Pulverizer
or as final overlay
• Shafts • Plows
• Provides some resistance to metal-to-metal wear and
• Pump and shovel parts
moderate impact
• Unlimited layers with proper preheat and interpass SHIELDING GAS
temperatures and procedures
75-90% Argon / Balance CO2
WELDING POSITIONS 98% Argon / 2% O2
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 50 lb (22.7 kg) 50 lb (22.7 kg)
in (mm) Plastic Spool Coil Fiber Spool
0.045 (1.1) ED029079
1/16 (1.6) ED029080 ED037318 ED037800

MECHANICAL PROPERTIES (1)

Rockwell Hardness (Rc)
As-Welded Work-Hardened
21 - 33 40 - 42

DEPOSIT COMPOSITION(1)
On Carbon Steel %C %Mn %Si %Cr %Mo
4 Layers 0.08 1.60 0.50 0.90 0.30

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, ESO - in (mm) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
5.1 (200) 29 175 1.7 (3.7)
0.045 in (1.1 mm), DC+, 5/8 (16) 7.6 (300) 30 240 2.6 (5.8)
75% Ar/25% CO2 10.2 (400) 32 300 3.6 (7.9)
5.1 (200) 25 215 2.1 (4.7)
0.045 in (1.1 mm), DC+ , 3/4 (20) 7.6 (300) 27 250 3.1 (6.9)
90% Ar/10% CO2 10.2 (400) 29 285 4.1 (9.1)
5.1 (200) 25 210 2.0 (4.5)
0.045 in (1.1 mm), DC+, 3/4 (20) 7.6 (300) 26 280 3.2 (7.1)
98% Ar/2% O2 10.2 (400) 28 315 4.4 (9.7)
3.8 (150) 27 280 2.8 (6.1)
1/16 in (1.6 mm), DC+, 3/4 (20) 6.4 (250) 29 370 4.8 (10.5)
75% Ar/25% CO2 8.9 (350) 31 460 6.8 (14.9)
3.8 (150) 25 270 2.6 (5.7)
1/16 in (1.6 mm), DC+, 3/4 (20) 6.4 (250) 27 375 4.9 (10.8)
90% Ar/10% CO2 8.9 (350) 29 470 7.2 (15.9)
3.8 (150) 24 290 2.8 (6.1)
1/16 in (1.6 mm), DC+, 3/4 (20) 6.4 (250) 26 390 5.0 (11.1)
98% Ar/2% O2 8.9 (350) 28 490 7.3 (16.1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -36
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® BU
Build-Up

KEY FEATURES TYPICAL APPLICATIONS

• Provides a tough machinable deposit for build-up or • Cable sheaves
final overlay
• Crane wheels
• Delivers non-severe metal-to-metal wear with
• Drums and pulleys
outstanding crack resistance
• Ideal for rebuilding worn parts to near final dimensions before apply-
ing final hardfacing layers which are more wear resistant
WELDING POSITIONS
• Can also be used as the final hardfacing layer for
non-severe metal-to-metal wear applications Flat & Horizontal

• Unlimited layers with proper preheat and interpass

temperatures and procedures

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) Steel Spool Coil

5/64 (2.0) ED031115 ED022064

7/64 (2.8) ED022065

MECHANICAL PROPERTIES (1)

Rockwell Hardness (RB)
As-Welded Work-Hardened

78 - 90 86 - 98

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al

6 Layers 0.24 0.50 0.25 1.50

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
5.1 (200) 29 280 4.6 (10.1)
5/64 in (2.0 mm), DC+ 6.1 (240) 30 315 5.5 (12.1)
2 (50) 6.6 (260) 30 330 6.1 (13.2)
7.6 (300) 31 350 6.9 (15.2)
3.4 (135) 26 360 5.7 (12.6)
7/64 in (2.8 mm), DC+ 3.8 (150) 27 385 6.3 (13.9)
2 1/2 (64) 4.4 (175) 28 420 7.3 (16.0)
5.1 (200) 29 450 8.2 (18.1)
5.9 (235) 30 470 9.6 (21.1)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-37 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 33
Build-Up

KEY FEATURES TYPICAL APPLICATIONS

• Delivers tough machinable deposits for build-up or final overlay in- • Tractor rolls and idlers • Mill and crusher
tended for metal-to-metal wear hammers
• Shovel parts
• Use for build-up of steel mill parts such as rougher couplings • Dredge pumps
• Mine car wheels
• Build-up deposit on carbon steel and low alloy steel
base metals
• It is ideal for rebuilding worn parts to near final dimensions before apply-
ing final hardfacing layers which are more
wear resistant
• Unlimited layers with proper preheat and interpass WELDING POSITIONS
temperatures and procedures
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) 56 lb (25.4 kg) Master Carton Steel Spool Coil
0.045 (1.2) ED031116
1/16 (1.6) ED031117
5/64 (2.0) ED011237 ED031118 ED011238
7/64 (2.8) ED011240
MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
No. of Layers As-Welded Work-Hardened Flame-Hardened / Water Quenched
1 14-30 28-34 –
2 26-32 32-36 38-42
3 25-34 35-38 –

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %S %P
3 Layers (0.045 in & 1/16 in) 0.11-0.18 1.8-2.1 0.50-0.75 1.6-1.9 1.2-1.4 0.002-0.005 0.004-0.012
3 Layers (5/64 in & 7/64 in) 0.13-0.15 2.1-2.3 0.45-0.60 1.45-1.70 1.1-1.4 0.002-0.005 0.004-0.008

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
5.1 (200) 25 80 1.5 (3.3)
0.045 in (1.1 mm), DC+ 8.9 (350) 28 130 2.7 (6.0)
1 3/4 (45) 12.7 (500) 31 150 3.9 (8.7)
3.8 (150) 26 125 2.1 (4.6)
1/16 in (1.6 mm), DC+ 6.4 (250) 29 180 3.5 (7.8)
1 3/4 (45) 8.9 (350) 32 225 5.0 (11.1)
3.2 (125) 23 200 3.1 (6.9)
5/64 in (2.0 mm), DC+ 5.1 (200) 27 290 4.9 (10.8)
2 (50) 6.4 (250) 29 325 6.1 (21.1)
3.4 (135) 26 360 5.7 (12.6)
7/64 in (2.8 mm), DC+ 4.4 (175) 28 420 7.3 (16.0)
2 1/2 (64) 6.0 (235) 30 470 9.6 (21.1)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -3 8
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 40-O
Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Higher hardness for metal-to-metal wear and • Tractor rolls • Bucket links and bases
mild abrasion
• Mine car wheels • Actuating cams
• Used on transfer rollers and guides, crane wheels
• Guide rollers
and shafts
• Can be used on low carbon and low alloy steels
• Unlimited layers with proper preheat and
interpass temperatures and procedures WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) Steel Spool Coil

5/64 (2.0) ED031119 ED025907

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers 3 Layers
36 41 38

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %Mo
1 Layer 0.18 1.25 0.53 1.34 2.51 0.32
2 Layers 0.20 1.46 0.67 1.72 3.25 0.42
3 Layers 0.21 1.55 0.76 1.97 3.52 0.46

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

3.2 (125) 24 218 3.2 (7.0)

5/64 in (2.0 mm), DC+ 5.1 (200) 27 282 5.0 (11.1)
1 3/4 (45) 6.4 (250) 30 327 6.3 (13.9)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed.
Cracks and other irregularities should be properly repaired.
Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150 - 260ºC (300 - 500ºF) may be necessary on thick parts or heavy sections.
Interpass temperature between 150ºC (300ºF) and 200ºC (400ºF) do not affect the hardness of Lincore® 40-O significantly.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-39 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 55
Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Delivers a deposit which resists metal-to-metal rolling • Crane wheels • Skip guides
or sliding wear as well as mild abrasion
• Blower blades • Cams and transfer tables
• To be used on carbon steel, low alloy steel and
• Rail ends
manganese steel
• Unlimited layers with proper preheat and interpass WELDING POSITIONS
temperatures and procedures
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil 25 lb (11.3 kg) 10 lb (4.5 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) 56 lb (25.4 kg) Master Carton Steel Spool Plastic Spool Coil Speed-Feed® Drum

0.045 (1.1) ED031120 ED037254

1/16 (1.6) ED031121
5/64 (2.0) ED011277 ED031122 ED011278
7/64 (2.8) ED011280 ED037695
MECHANICAL PROPERTIES (1)

Rockwell Hardness (RC)

No. of Layers As-Welded Work-Hardened 180°C (350°F) Interpass Temp Flame-Hardened / Water Quenched
1 50 - 59 53 - 62 50 - 55 –
2 50 - 60 56 - 62 55 - 59 52 - 54

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %Mo %S %P
0.045 in & 1/16 in 0.45 1.3 0.53 1.4 5.3 0.80 0.004 0.010
5/64 in & 7/64 in 0.45 1.4 0.60 1.4 5.3 0.80 0.004 0.010

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
5.1 (200) 25 85 1.6 (3.6)
0.045 in (1.1 mm), DC+ 8.9 (350) 28 125 3.0 (6.6)
1 3/4 (45) 12.7 (500) 31 165 4.3 (9.4)
3.8 (150) 26 125 2.2 (4.8)
1/16 in (1.6 mm), DC+ 6.4 (250) 29 195 3.8 (8.4)
1 3/4 (45) 8.9 (350) 32 245 5.5 (12.1)
3.2 (125) 24 190 3.2 (7.0)
5/64 in (2.0 mm), DC+ 5.1 (200) 27 295 5.0 (11.0)
1 3/4 (45) 6.4 (250) 30 330 6.2 (13.7)
2.3 (90) 25 280 3.8 (8.4)
7/64 in (2.8 mm), DC+ 3.2 (125) 27 350 5.2 (11.5)
2 1/2 (64) 4.4 (175) 30 420 7.3 (16.0)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
NOTE: Area to be overlayed should be clean and free of rust, oil, etc. Any previous hardfacing deposit that has been embrittled by severe work hardening should be removed. Cracks and other irregularities should be properly
repaired.
Cold parts should be warmed to at least 25ºC (75ºF). Higher preheat of 150 - 260ºC (300 - 500ºF) may be necessary on thick parts or heavy sections.
Interpass temperature between 150ºC (300ºF) and 200ºC (400ºF) do not affect the hardness of Lincore® 55 significantly.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -40
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® T & D
Metal-to-Metal

KEY FEATURES TYPICAL APPLICATIONS

• Delivers a deposit similar to H12 tool steel • Punch dies
• For build-up of tool steel dies and edges, or applying wear resistance • Shear blades
surface on carbon or low alloy steels
• To be used on carbon steel, low alloy steel or tool steel WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 500 lb (227 kg)
in (mm) Steel Spool Accu-Trak® Drum

1/16 (1.6) ED031134 ED037911

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

As-Welded Tempered at 540°C (1000°F)

48 - 55 55 - 65

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr %Mo %W

6 Layers Open Arc 0.65 1.5 0.8 1.8 7.0 1.4 1.6
6 Layers w/ 802 Flux 0.50 1.9 1.0 1.0 7.0 1.4 1.6

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

3.8 (150) 22 170 2.4 (5.4)

5.1 (200) 23 210 3.6 (7.9)
1/16 in (1.6 mm), DC+ 6.4 (250) 24 250 4.1 (8.9)
1 1/4 (32) 7.6 (300) 25 270 4.9 (10.8)
8.9 (350) 26 300 5.4 (12.0)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

NOTE: Minimum preheat and interpass temperatures of 315°C (600°F) are essential for crack-free welding on mild steel or low alloy steel. For crack-free welding on tool steel parts, preheat of 538°C (1000°F) or higher may be
necessary. After welding, very slow cooling to 121°C (250°F) is usually required.
This can be followed by post-weld heat treating at 538° - 593°C (1000° - 1100°F) to develop maximum hardness.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-41 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® M
Severe Impact

KEY FEATURES TYPICAL APPLICATIONS

• Deposit resists severe impact as well as moderate abrasion • Hammers
• Produces an austenitic manganese deposit that • Dredge parts
work-hardens
• Crushers
• Recommended for build-up and repair of Hadfield-type
• Breaker bars
austenitic manganese materials as well as carbon and
low alloy steels • Buckets
• Unlimited layers with proper preheat and interpass
temperatures and procedures WELDING PROCESSES
Flat

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 50 lb (22.7 kg) 125 lb (56.7 kg) 600 lb (272 kg)
in (mm) Steel Spool Coil Speed-Feed® Drum Speed-Feed® Drum
0.045 (1.1) ED031128
1/16 (1.6) ED031129
5/64 (2.0) ED031130 ED011160
7/64 (2.8) ED011164 ED011163 ED011162

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work Hardened
18 - 28 30 - 48

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Ni
Open Arc 0.60 13.0 0.4 4.9 0.5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
5.1 (200) 22 80 1.5 (3.3)
0.045 in (1.1 mm), DC+
8.9 (350) 24 145 2.7 (6.0)
1 (25)
12.7 (500) 26 185 4.4 (9.6)
3.8 (150) 23 130 2.2 (4.9)
1/16 in (1.6 mm), DC+
6.4 (250) 25 200 3.9 (8.6)
1 1/8 (30)
8.9 (350) 27 250 5.6 (12.4)
3.2 (125) 24 240 2.9 (6.4)
5/64 in (2.0 mm), DC+
4.4 (175) 27 300 4.2 (9.3)
1 1/4 (32)
6.4 (250) 29 360 6.2 (13.6)
1.9 (75) 25 240 3.5 (7.8)
7/64 in (2.8 mm), DC+
3.2 (125) 27 360 6.2 (13.6)
1 3/4 (45)
3.8 (150) 28 395 7.5 (16.6)
1.9 (75) 25 240 3.6 (8.0)
7/64 in (2.8 mm), DC+
4.4 (175) 30 400 8.8 (19.5)
2 1/2 (64)
5.7 (225) 32 455 11.6 (25.6)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat
build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -4 2
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 15CRMN
Severe Impact

KEY FEATURES TYPICAL APPLICATIONS

• Provides an austenitic manganese deposit which exhibits very good • Spreader cones
crack resistance
• Crusher hammers
• Work-hardens for overlay or joining austenitic manganese steel to
• Austenitic manganese parts
itself or to carbon steel
• Can be used as a build-up layer before capping with
abrasion resistant alloys
• Can be used in open arc mode for joining austenitic manganese steel to WELDING POSITIONS
carbon steel, low alloy steel, austenitic manganese steel, or stainless steel
Flat & Horizontal
• Unlimited layers with proper preheat and interpass
temperatures and procedures

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 33 lb (15 kg) 50 lb (22.7 kg) 125 lb (56.7 kg)
in (mm) Steel Spool Steel Spool Coil Speed-Feed® Drum
1/16 (1.6) ED037492
5/64 (2.0) ED031126 ED022060
7/64 (2.8) ED022061 ED022068

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work-Hardened
18 - 22 40-50

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr
6 Layers Open Arc 0.4 15.0 0.25 16.0
6 Layers w/ 801 Flux 0.4 15.0 0.6 16.0

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
3.2 (125) 26 210 3.3 (7.3)
5/64 in (2.0 mm), DC+ 5.1 (200) 29 280 5.3 (11.7)
1 1/4 (32) 6.4 (250) 30 320 6.8 (15.1)
8.9 (350) 32 380 9.7 (21.3)
1.9 (75) 26 250 2.5 (5.5)
7/64 in (2.8 mm), DC+ 3.2 (125) 28 320 5.1 (11.3)
1 3/4 (45) 3.8 (150) 29 350 6.6 (14.6)
4.4 (175) 30 380 7.5 (16.4)
3.8 (150) 30 320 6.7 (14.9)
7/64 in (2.8 mm), DC+ 5.1 (200) 33 390 8.7 (19.2)
2 1/2 (64) 5.7 (225) 34 410 9.8 (21.7)
6.4 (250) 35 425 11.4 (25.1)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
NOTE: As with all austenitic manganese welding products, interpass temperatures should be limited to 260°C (500°F) maximum. A stringer bead, or at most, a slight weave is recommended to limit heat build-up. Excessive heat
build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-43 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® FROG MANG®

Severe Impact

KEY FEATURES TYPICAL APPLICATIONS

• Designed for repair of manganese frogs and manganese crossing • Manganese crossing diamonds
diamonds in the railroad industry
• Manganese railroad frogs
• High alloy austenitic manganese deposit
• Unlimited layers with proper preheat and
interpass temperatures and procedures
WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 9 lb (4 kg) Plastic Spool 25 lb (11.3 kg)
in (mm) 36 lb (16.3 kg) Master Carton Steel Spool

1/16 (1.6) ED026106

5/64 (2.0) ED034485 ED026105

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
As-Welded Work-Hardened
20 - 30 40 - 50

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr

6 Layers <2 <30 <1 <10

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

5.1 (200) 27 220 3.0 (6.7)

1/16 in (1.6 mm), DC+
6.4 (250) 29 250 4.0 (8.7)
1 (25)
8.3 (325) 32 300 5.3 (11.6)
3.8 (150) 27 240 3.4 (7.4)
5/64 in (2.0 mm), DC+
5.1 (200) 29 290 4.9 (10.7)
1 1/4 (32)
6.4 (250) 31 340 6.4 (14.0)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

NOTE: Remove all damaged and foreign material by the air-carbon arc gouging process and grinding. Make sure all defective metal is removed. In the event hairline cracks remain at flangeway depth, use a 1/8 in
diameter E308 stainless product, such as Blue Max® or Red Baron® 308L AC-DC to tie up these cracksand avoid hot cracking during the buildup process. Use only light amounts and do not build-up with E308 stainless. It is for use in
emergency situations where no other alternative is available to repair flangeway cracks. As with all austenitic manganese welding products, interpass temperatures should be limited to260°C (500°F) maximum. A stringer bead,
or at most, a slight weave is recommended to limit heat build-up. Excessive heat build-up causes manganese carbide precipitation which damages the toughness of austenitic manganese.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -4 4
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® SUPER RAIL™

Severe Impact

KEY FEATURES TYPICAL APPLICATIONS

• Reduce carbon steel repairs by 50% • Rail Ends/Points • Rail Crossing Points
• Consistent wire feeding with next generation lubrication
• Low material distortion on impact
• Work hardens faster without cracking
• Remove slag easily with hand tools WELDING POSITIONS
Flat and Horizontal

DIAMETERS / PACKAGING
Diameters 36 lb. (16.32kg) 25 lb (11.35 kg)
in (mm) Carton Spool

1/16 (1.6) ED035353 ED035354

5/64 (2.0) ED034800 ED034801

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr %Mo %Ni %Al

4 Layers <1 <5 <2 <5 <1 <3 <3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity
Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas
m/min (in/min) (Volts) (amps) kg/hr (lb/hr)
ESO - in (mm)

3.2 (125) 24 218 7.0 (3.2)

5/64 in (2.0 mm), DC+
5.1 (200) 27 282 11.1 (5.0)
1 1/2 (37)
6.4 (250) 30 327 13.9 (6.3
5.1 (200) 25 220 3.0 (6.7)
1/16 in (1.6 mm), DC+
6.4 (250) 27 250 4.0 (8.7)
1 (25)
8.3 (325) 29 300 5.3 (11.6)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-45 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 50
Abrasion and Impact

KEY FEATURES TYPICAL APPLICATIONS

• Delivers an abrasion resistant deposit, even under • Crusher rolls • Muller plows and tires
conditions of moderate impact
• Dredge cutter teeth • Coal mining cutting teeth
• Larger wire diameter sizes may be used for the submerged
• Ore chute baffles
arc process
• Can be used on low carbon, medium carbon, low alloy,
manganese and stainless steels WELDING POSITIONS
• Limited to 4 layers Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 10 lb (4.5 kg) 50 lb (22.7 kg) 125 lb (56.7 kg)
in (mm) Steel Spool Plastic Spool Coil Speed-Feed® Drum
0.045 (1.1) ED031123 ED037270
1/16 (1.6) ED031124 ED037261 ED020829
5/64 (2.0) ED031125 ED017825
7/64 (2.8) ED011275 ED011274

MECHANICAL PROPERTIES(1) DEPOSIT COMPOSITION(1)

Rockwell Hardness (RC) %C %Mn %Si %Al %Cr %Mo
1 Layer 2 Layers 3 Layers Open Arc
0.045 in & 1/16 in 2.4 1.3 1.0 0.6 11.4 –
On Mild Steel 34-37 44-48 48-52 5/64 in & 7/64 in 2.0 0.9 1.0 0.6 9.2 0.5
On 0.50% Carbon Steel 41-43 47-50 50-53
On Austenitic Mn Steel - 43-45 48-50 Submerged Arc
with 801 Flux 38-43 47-52 48-56 5/64 in & 7/64 in
w/ 801 Flux 2.5 1.1 1.3 0.4 10.1 0.5
w/ 860 Flux 2.5 2.0 1.7 0.2 11.0 0.5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
5.1 (200) 19-21 120 1.9 (4.2)
0.045 in (1.1mm), DC+ 10.2 (400) 23-25 190 3.9 (8.5)
1 (25) 15.2 (600) 27-29 250 5.8 (12.8)
3.8 (150) 22-24 175 2.7 (5.9)
1/16 in (1.6 mm), DC+ 8.4 (350) 29-31 325 6.2 (13.6)
1 (25) 11.4 (450) 32-34 365 7.9 (17.5)
3.2 (125) 27 210 3.4 (7.4)
5/64 in (2.0 mm), DC+ 5.1 (200) 31 325 5.4 (11.9)
1 1/4 (32) 6.4 (250) 33 380 6.8 (14.9)
2.0 (80) 26 315 3.9 (8.6)
7/64 in (2.8 mm), DC+ 2.5 (100) 27 375 4.9 (10.7)
1 1/4 (32) 3.3 (130) 29 450 6.4 (14.0)
2.5 (100) 27 315 4.9 (10.7)
7/64 in (2.8 mm), DC+ 3.3 (130) 29 370 6.4 (14.0)
2 1/2 (64) 4.4 (175) 31 450 8.6 (19.0)
With Recommended Neutral Fluxes
2.5 (100) 29 400 5.2 (11.4)
7/64 in (2.8 mm), DC+ 3.0 (120) 30 450 6.2 (13.7)
1 1/4 (32) 4.4 (175) 33 540 9.1 (20.0)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -46
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 60-O
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Deposits feature higher alloy levels than to resist both abrasion and • Bucket lips • Dozer blades
moderate impact
• Crusher hammers • Ripper teeth
• Can be used at temperatures up to 704°C (1300°F)
• Ore chutes
• To be used on carbon, low alloy, manganese, stainless steels and cast
iron
• Deposit is limited to two layers WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg) 10 lb (4.5 kg) 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) Steel Spool Plastic Spool Coil Speed-Feed® Drum
0.045 (1.1) ED031131 ED037262
1/16 (1.6) ED031132 ED037263
5/64 (2.0) ED031133 ED019887 ED037493
7/64 (2.8) ED019888

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

55-60
DEPOSIT COMPOSITION(1)
%C %Mn %Si %Al %Cr
2 Layers Open Arc 3.7 - 4.3 0.8 - 0.9 0.8 - 1.0 0.3 - 0.4 20.0 - 21.3
2 Layers w/ 802 Flux 3.6 - 4.0 1.0 - 1.1 1.0 - 1.1 0.2 -0.3 17.4 - 18.5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
0.045 in (1.1mm), DC+ 5.1 (200) 21 125 1.9 (4.1)
1 (25) 10.2 (400) 25 185 3.7 (8.2)
12.7 (500) 27 210 4.7 (10.3)
1/16 in (1.6 mm), DC+ 5.1 (200) 28 240 3.4 (7.6)
7/8 (22) 7.6 (300) 31 300 5.1 (11.2)
11.4 (450) 33 350 7.5 (16.6)
5/64 in (2.0 mm), DC+ 3.2 (125) 26 250 3.4 (7.4)
1 1/4 (32) 5.1 (200) 30 350 5.4 (12.0)
6.4 (250) 32 400 6.9 (15.1)
7/64 in (2.8 mm), DC+ 1.9 (75) 27 250 3.4 (7.4)
1 1/8 (30) 3.2 (125) 30 340 5.4 (11.9)
4.4 (175) 32 420 7.5 (16.5)
With Recommended Neutral Fluxes
7/64 in (2.8 mm), DC+ 2.5 (100) 30 295 4.4 (9.6)
1 1/8 (30) 3.2 (125) 32 340 5.4 (11.9)
4.4 (175) 34 420 7.5 (16.5)
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

NOTE: Deposit thickness limit is two layers unless high travel speed is used to obtain very closely spaced check cracks. Many layers can be used with high travel speed and small bead sizes to ensure close-spaced check cracks.
Lincore® 60-0 deposit cross cracks (commonly called cross-checking) on cooling. This is desirable, since cross-cracking of the deposit relieves cooling stresses and prevents spalling.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-47 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® ULTRA K
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Chrome carbide deposit provides economical • Wearplate
abrasion resistance
• Crusher rolls
• Superior manufacturing process eliminates seam issues
• Ore Chutes
and empty tube
• Screw Augers
• Consistent deposit chemistry and hardness at
recommended procedures
• Low spatter and virtually no slag clean up required WELDING POSITIONS
• Limited to 2 layers max Flat & Horizontal Only

DIAMETERS / PACKAGING
Diameter 600 lb (272 kg)
in (mm) Speed-Feed® Drum

1/8 (3.2) ED034802

7/64 (2.8) ED037341

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
56-62

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %Mn %Si %Al

Balance <10 <35 <5 <2 <1

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current
ESO - in (mm) m/min (ipm) (Volts) (Amps)

1/8 in (3.2 mm), DC+

4.8 (190) 29 ~500
1 1/2 (38) FCAW-S

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -4 8
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 65-O
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Deposits include higher carbon and chrome levels than • Screw augers
Lincore® 60-O
• Ore chutes and wearplates
• Recommended for use on wear plate, coal pulverizer rolls,
• Crusher rolls
earth engaging tools, and on slurry pipe and elbows
• Ripper teeth
• To be used on carbon, low alloy, manganese, stainless steels and cast
iron
WELDING POSITIONS
• Limited to four layers
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 50 lb (22.7 kg) 500 lb (227 kg)
in (mm) Coil Speed-Feed® Drum
1/8 (3.2) ED026082
7/64 (2.8) ED026077 ED026083

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)
1 Layer 2 Layers 4 Layers
57 60 64

DEPOSIT COMPOSITION(1)
%C %Mn %Si %Cr
1 Layer 3.7 1.3 0.7 19.9
2 Layers 4.9 1.6 1.0 26.2
4 Layers 5.7 1.8 1.1 30.8

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate
ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)
2.5 (100) 28 280 4.4 (9.6)
7/64 in (2.8 mm), DC+
5.1 (200) 31 420 8.9 (19.7)
1 1/8 (30)
7.6 (300) 33 500 13.5 (29.8)
2.5 (100) 27 375 6.4 (14.0)
1/8 in (3.2 mm), DC+
4.4 (175) 29 500 11.4 (25.1)
1 1/2 (37)
6.7 (265) 31 625 16.7 (36.7)

4 layers of Lincore 65-O

Condition Rockwell Hardness C
As-Welded 63
Aged at 1200°F (650°C) for 2 hours 56
Aged at 1400°F (760°C) for 2 hours 54
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
NOTE: Postweld heat treatment up to 1400°F (760°C) will not affect abrasion resistance very significantly, but will affect hardness to some extent.
Typical results are shown above:

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-49 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 70-O
Severe Abrasion

KEY FEATURES WELDING POSITIONS

• Exceptional wear resistance with deposits that last approximately 2-3 Flat & Horizontal Only
times longer than most chrome carbide and complex carbide alloys, espe-
cially in wet abrasion applications
• Maintains high hardness after exposure to elevated temperatures up to
1000°F (538°C) TYPICAL APPLICATIONS
• Best suited for carbon and low alloy steels. Not compatible for austenitic • Wearplate
stainless or austenitic manganese steels). Limited to a maximum of two • Crusher Rolls
layers
• Ore Chutes
• Great for high value applications where downtime is costly or replace-
ment parts are expensive • Screw Augers

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) 33 lb (15 kg) 50 lb (22.7 kg)
in (mm) Spool Spool Coil

0.045 (1.1) ED037264 ED037265 -

1/16 (1.6) ED037266 ED037267 -

5/64 (2.0) - ED037268 -

7/64 (2.8) - - ED037269

MECHANICAL PROPERTIES(1)
Rockwell Wear Resistance
Hardness (RC) (ASTM G65-04 Procedure A)

67-70 0.13 g mass loss

DEPOSIT COMPOSITION(1)
% Fe %C %Cr% %B %Nb %Al %Mn %Si
Balance <3 <18 <6 <10 <5 <2 <2
(1)
Composition and properties depend on dilution. Single layer deposit properties depend upon base metal and/or build-up material.

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current Voltage Wire Feed Speed Deposition Rate
ESO – in (mm) (Amps) (Volts) m/min (ipm) lb/hr

0.045 in (1.1 mm), DC+

~ 135 24 7.0 (275) 6.5
3/4-1 (20) FCAW-S
1/16 in (1.6 mm), DC+
~ 220 24 7.0 (275) 10.5
3/4-1 (20) FCAW-S
5/64 in (2.0 mm) DC+
~ 300 25 7.0 (275) –
3/4-1 (20) FCAW-S
7/64 in (2.8 mm) DC+
~ 450 26 5.7 (225) –
3/4-1.75 (40) FCAW-S

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -5 0
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® TICORE
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Better wear characteristics than martensitic only deposit • Wearplate
• Low spatter and easy slag cleanup • Crusher rolls
• Deposits do not check crack • Ore Chutes
• Limited to 4 layers max
WELDING POSITIONS
Flat & Horizontal Only

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)
in (mm) Coil

5/64 (2.0) ED035628

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

57-64

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %V %Mo %Mn %Si %Ti %Al

Balance <5 <15 <2 <5 <5 <5 <20 <1

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current
ESO - in (mm) m/min (ipm) (Volts) (Amps)

5/64 in (2.0 mm), DC+

5.1 (200) 27 ~260
1 1/2 (38) FCAW-S
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-51 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCORE® 65 PLUS
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Can be used for overlays on castings • Cement • Sugar mills
• Austenitic matrix with uniformly distributed chromium carbides • Coal Pulverizing • Blades
• One to four layers with proper preheat and • Cladding • Dredge cutter teeth
interpass temperatures
• Wear plates
• Improved wear resistance compared to conventional chromium
carbide products WELDING POSITIONS
Flat & Horizontal

DIAMETERS / PACKAGING
Diameter 50 lb (22.7kg) Coil 600 lb (272 kg) drum
in (mm)

1/8 (3.2) ED037675 ED037674

7/64 (2.8) ED037673 ED037672

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC)

58-65

DEPOSIT COMPOSITION(1)
%C %Cr %Mn %Si %B %Mo %Ti %ZR

4 layers 4.6 27 1.5 0.6 0.4 0.9 0.3 0.3

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition rate
ESO - in (mm) m/min (ipm) (Volts) (Amps) kg/hr (lb/hr)

2.5 (100) 28 280 4.4 (96)

7/64 in (2.8 mm), DC+
5.1 (200) 31 420 8.9 (19.7)
1-1/8 (30)
7.6 (300) 33 500 13.5 (29.8)
2.5 (100) 27 375 6.4 (14.0)
1/8 in (3.2 mm), DC+
4.4 (175) 29 500 11.4 (25.1)
1 1/2 (38) FCAW-S
6.7 (265) 31 625 16.7 (36.7)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -5 2
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCOLN® SHS® 9800U

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Exceptional resistance to severe sliding abrasion • Wearplate
• Provides longer lasting wear life than most chrome • ID Clad Pipe
carbide and complex carbide alloys
• Slurry Transport
• Improved impact resistance results from complex
• Crusher Rolls
borocarbide phases surrounded by ductile phases
that form during welding • Ore Chutes
• Limited to 2 layers max • Screw Augers

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 50 lb (22.7 kg) 55 lb (25 kg) 280 lb (127 kg) 400 lb (181 kg) 500 lb (227 kg) 600 lb (272 kg)
in (mm) Spool PLW Fiber Spool PLW Coil Drum Speed Feed Drum Speed Feed Drum Speed Feed Drum
0.045 (1.1) ED035650
1/16 (1.6) ED035648 ED035858 ED035859
3/32 (2.4) ED035646 ED035860
7/64 (2.8) ED035645 ED035973 ED035924 ED037899

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance
68-71 ASTM G65-04 Procedure A, 0.12 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Mo %Nb %Mn %Si

Balance <2 <21 <7 <6 <6 <2 <2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current Voltage Wire Feed Speed Flow Rate
Shielding Gas
ESO - in (mm) (Amps) (Volts) m/min (ipm) (cfh)
0.045 in (1.1mm), DC+
½ - ¾ (15) GMAW-C ~135 24 7.0 (275) 75 Ar – 25 CO2 35 – 45
¾ - 1 (20) FCAW-S
1/16 in (1.6mm), DC+
½ - ¾ (15) GMAW-C ~220 24 7.0 (275) 75 Ar – 25 CO2 45 – 60
¾ - 1 (20) FCAW-S
3/32 in (2.4mm), DC+
¾ - 1 (20) GMAW-C ~375 25 7.0 (275) 75 Ar – 25 CO2 55 – 70
¾ - 1.25 (25) FCAW-S
7/64 in (2.8mm), DC+
¾ - 1 (20) GMAW-C ~450 26 5.7 (225) 75 Ar – 25 CO2 60 – 80
1 – 1¾ (40) FCAW-S
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-53 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCOLN® SHS® 9700U

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Lower cost while maintaining near nanoscale (submicron) • Wearplate
microstructure • Crusher Rolls
• Provides exceptional wear resistance lasting significantly longer than • Ore Chutes
most chrome carbide and complex carbide alloys
• Screw Augers
• Maintains high hardness after exposure to elevated temperature
• Limited to 2 layers max

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 55 lb (25 kg) 400 lb (181.4 kg) 500 lb (227 kg)
in (mm) Spool PLW Coil Speed Feed® Drum Speed Feed Drum
0.045 (1.1) ED035658
1/16 (1.6) ED037276 ED037594
3/32 (2.4) ED035655 ED037616
7/64 (2.8) ED035654 ED035857

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance
67-70 ASTM G65-04 Procedure A, 0.13 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Nb %Al %Mn %Si

Balance <3 <18 <6 <10 <5 <2 <2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current Voltage Wire Feed Speed Flow Rate
Shielding Gas
ESO - in (mm) (Amps) (Volts) m/min (ipm) (cfh)
0.045 in (1.1mm), DC+
½ - ¾ (15) GMAW-C ~135 24 7.0 (275) 75 Ar – 25 CO2 35 – 45
¾ - 1 (20) FCAW-S
1/16 in (1.6mm), DC+
½ - ¾ (15) GMAW-C ~220 24 7.0 (275) 75 Ar – 25 CO2 45 – 60
¾ - 1 (20) FCAW-S
3/32 in (2.4mm), DC+
¾ - 1 (20) GMAW-C ~375 25 7.0 (275) 75 Ar – 25 CO2 55 – 70
¾ - 1.25 (25) FCAW-S
7/64 in (2.8mm), DC+
¾ - 1 (20) GMAW-C ~450 26 5.7 (225) 75 Ar – 25 CO2 60 – 80
1 – 1¾ (40) FCAW-S

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -5 4
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCOLN® SHS® 9192U

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Extreme resistance to abrasion • Wearplate
• Maintains high hardness after exposure to high temperatures • Crusher Rolls
• Provides exceptional uniformity of hardness and wear performance • Ore Chutes
across a range of service environments
• Screw Augers
• Limited to 2 layers max

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 50 lb (xx kg) 55 lb (25 kg) 400 lb (181 kg) 500 lb (226.8 kg)
in (mm) Spool PLW Spool PLW Coil Speed Feed® Drum Drum
0.045 (1.1) ED035663
1/16 (1.6) ED037277 ED037595 ED037278
3/32 (2.4) ED035661 ED037614
7/64 (2.8) ED035660 ED037615

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance
69-72 ASTM G65-04 Procedure A, 0.10 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %W %B %Mo %Nb %Mn %Si %Al

Balance <5 <20 <10 <5 <10 <10 <5 <2 <5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current Voltage Wire Feed Speed Flow Rate
Shielding Gas
ESO - in (mm) (Amps) (Volts) m/min (ipm) (cfh)
0.045 in (1.1mm), DC+
½ - ¾ (15) GMAW-C ~135 24 7.0 (275) 75 Ar – 25 CO2 35 – 45
¾ - 1 (20) FCAW-S
1/16 in (1.6mm), DC+
½ - ¾ (15) GMAW-C ~220 24 7.0 (275) 75 Ar – 25 CO2 45 – 60
¾ - 1 (20) FCAW-S
3/32 in (2.4mm), DC+
¾ - 1 (20) GMAW-C ~375 25 7.0 (275) 75 Ar – 25 CO2 55 – 70
¾ - 1.25 (25) FCAW-S
7/64 in (2.8mm), DC+
¾ - 1 (20) GMAW-C ~450 26 5.7 (225) 75 Ar – 25 CO2 60 – 80
1 – 1¾ (40) FCAW-S
(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-55 | www.lincolnelectric.com
FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

LINCOLN® SHS® 9500U

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Minimal cracking when applied to plain carbon • Wearplate
and alloy steels
• Crusher Rolls
• Lower cost while maintaining near nanoscale
• Ore Chutes
(submicron) microstructure
• Screw Augers
• High resistance to abrasion and galling
• Limited to 2 layers max

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Spool PLW
0.045 (1.1) ED035749
1/16 (1.6) ED037275

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance
58-62 ASTM G65-04 Procedure A, 0.22 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Nb %Mn %Si

Balance <3 <10 <6 <9 <5 <2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current Voltage Wire Feed Speed Flow Rate
Shielding Gas
ESO - in (mm) (Amps) (Volts) m/min (ipm) (cfh)
0.045 in (1.1mm), DC+
½ - ¾ (15) GMAW-C ~135 24 7.0 (275) 75 Ar – 25 CO2 35 – 45
¾ - 1 (20) FCAW-S
1/16 in (1.6mm), DC+
½ - ¾ (15) GMAW-C ~220 24 7.0 (275) 75 Ar – 25 CO2 45 – 60
¾ - 1 (20) FCAW-S

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -5 6
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® A-96-S
Hardfacing • Flux

KEY FEATURES
TYPICAL APPLICATIONS
• Modified Type 420 stainless deposit with a carbon content near
the high side for as-welded hardness • Use with Lincolnweld® L-60 mild steel wire for hardfacing

• Designed to produce a weld deposit with13% chromium, 0.23%

carbon when proper procedures are followed PACKAGING
60 lb (27.2 kg) Plastic Bag ED031860

DIAMETERS / PACKAGING
Diameter - in (mm) 60 lb (27.2 kg) Plastic Bag

N/A ED031860

NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy
content.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® H-535™
Hardfacing • Flux

KEY FEATURES TYPICAL APPLICATIONS

• Produces a deposit with good abrasion resistance, allows • Use with Lincolnweld® L-60 mild steel wire for hardfacing
some machinability
• Low carbon martensitic deposit
PACKAGING
• Hardness range is 24-45 Rockwell C (RC), depending upon
the actual welding procedure used 50 lb (22.7 kg) Paper Bag ED027865

DIAMETERS / PACKAGING
Diameter - in (mm) 50 lb (22.7 kg) Paper Bag

N/A ED027865

NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and alloy
content.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-57 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® H-560™
Hardfacing • EN 760 – S A Z 3

KEY FEATURES TYPICAL APPLICATIONS

• High alloy flux depositing primary carbides in a • Use with Lincolnweld® L-60 mild steel wire for hardfacing
martensitic matrix
• Excellent material for severe abrasion applications
• Resistance to abrasion is 50 to 60 times that of plain PACKAGING
carbon steel
100 lb (45.4 kg) Paper Bag ED010345

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)
in (mm) Paper Bag

N/A ED036785

NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and
alloy content.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -5 8
SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 801®
Neutral Flux • EN 760 – S A FB 1; EN 760 – S A FB 2

KEY FEATURES TYPICAL APPLICATIONS

• Provides smooth beads and excellent slag removal • Hardfacing
• Fast-freezing • Use with Lincore® 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo,
420 and 96S
PACKAGING
50 lb (22.7 kg) Paper Bag ED019588
550 lb (249 kg) Drum ED023403
3000 lb (1361 kg) Bulk Bag EDS30786

DIAMETERS / PACKAGING
Diameter - in (mm) 50 lb (22.7 kg) Paper Bag 550 lb (249 kg) Drum 3000 lb (1361 kg) Bulk Bag

N/A ED019588 ED023403 EDS30786

NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and
alloy content.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

SUBMERGED ARC (SAW) FLUX

LINCOLNWELD® 802®
Neutral Flux • EN 760 – S A CS 1; EN 760 – S A CS 2

KEY FEATURES TYPICAL APPLICATIONS

• Excellent hot slag removal with wire containing niobium, • Hardfacing
vanadium or very high chromium levels
• Use with Lincore® 102W, 423Cr, 423N, 414N, and 102HC

PACKAGING
50 lb (22.7 kg) Paper Bag ED032800
450 lb (204 kg) Drum ED023365
2700 lb (1225 kg) Bulk Bag EDS30787
DIAMETERS / PACKAGING
Diameter - in (mm) 50 lb (22.7 kg) Paper Bag 450 lb (204 kg) Drum 2700 lb (1225 kg) Bulk Bag

N/A ED032800 ED023365 EDS30787

NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents, while low voltage promotes lower carbon and
alloy content.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-59 | www.lincolnelectric.com
HARDBANDING CORED WIRE

LINCOLN® GUARDIAN™ HB
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Industry leading casing wear protection • Hardbanding
• High tool joint protection in casing
• Superior spalling resistance
• Weldable with or without gas shielding

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Spool

1/16 (1.6) ED035667

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance
57-59 ASTM G65-04 Procedure A
0.32 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Mo %W %Ti %Mn %Si
Balance <2 <20 <5 <4 <6 <3 <4 <2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current Voltage Wire Feed Speed Flow Rate
ESO - in (mm) (Amps) (Volts) m/min (ipm) Shielding Gas (cfh)

1/16 in (1.6mm), DC+ -220 24 7.0 (275) 75 Ar – 25 CO2 45-60

½ - ¾ (15) GMAW-C
(1)
¾ - 1 (20) FCAW-S
Two layers

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -60
HARDBANDING CORED WIRE

LINCOLN® GUARDIAN™ CF
Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Industry leading casing wear protection • Hardbanding
• Exceptional tool wear life
• Applicable over other hardband materials SHIELDING GAS (for GMAW-C)
• Weldable with or without gas shielding 98%Ar/2%O2 or Ar/CO2 blends
No shielding gas is required for FCAW-S applications

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg) 45 lb (20 kg)
in (mm) Spool Spool

1/16 (1.6) ED037920 ED037921

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance
58-62 ASTM G65-04 Procedure A
0.22 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Nb %Mn %Si
Balance <3 <10 <6 <9 <5 <2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity Current Voltage Wire Feed Speed Flow Rate
ESO - in (mm) (Amps) (Volts) m/min (ipm) Shielding Gas (cfh)

1/16 in (1.6mm), DC+ 200-350 23-28 for Globular Transfer 7.0 (275) 98%Ar/2%O2 40-60
½ - ¾ (15) GMAW-C 27-33 for Spray Transfer - or Ar/CO2 blends
¾ - 1 (20) FCAW-S 98Ar/2O2 recommended
Two layers
(1)

ADDITIONAL NOTES:
Torch Oscillation Rate: 40-70 OSC/min.
Torch Oscillation Width: 5/8 - 1 in. (16-25 mm)
Beam Tilt for Elevation Band (for 18° Groove): 17° +/-1°
Bead Overlap: 1/8-1/4 in. (3-6 mm)
Max. Interpass Temp: 850ºF (454°C)
Soak Heat: 50ºF (10°C) max. temp. change in 4 min.
Recommended Wire Storage: On pallet in dry area.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-61 | www.lincolnelectric.com
WIRE ARC SPRAY

LINCOLN® SHS® 7570W

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Excellent corrosion resistance and high wear and • Oil & Gas
impact resistance
• Power Generation
• Especially resistant to corrosion in high chloride
• Pulp & Paper
and seawater
• Alternative to nickel and superalloys and stainless steels

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)
in (mm) Spool PLW

1/16 (1.6) ED035664

MECHANICAL PROPERTIES
Bond Strength
Vickers Hardness (HV0.3) Wear Resistance
ksi (MPa)
950-1150 ASTM G65-04 Procedure B ASTM C633-01 Glue Failure
0.20 g mass loss 8 (55)

DEPOSIT COMPOSITION
%Fe %C %Cr %B %Mo %W %Mn %Si
Balance <2 <25 <5 <15 <5 <2 <2

TYPICAL OPERATING PROCEDURES

Tip Size Amperes Voltage Air Motor Arc Jet Air Transverse Rate Standoff
Air Cap Positioner Atomizing Air (psi)
in (mm) (Amps) (V) (psi) (psi) in/min (m/min) in (mm)

1/16 (1.6) Blue Short Cross 200 32 50 70 80 276 (7) 6 (152)

* This procedure was developed on a TAFA 8830/8835 system. Changes in equipment, materials, and substrates may change optimum procedures.
Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -6 2
WIRE ARC SPRAY

LINCOLN® SHS® 8000W

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Excels in elevated temperature environments where fly • Boiler Tubes • Pulp & Paper
ash and bed ash erosion occurs
• Oil & Gas
• Superior bond strength without necessity of bond coat
• Power Generation
• Hardness increases as a function of time and temperature

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Carton 25 lb (11.3 kg) 33 lb (15 kg) 400 lb (181 kg)
in (mm) 36 in. (914 mm) length GTAW (TIG) Rod Spool PLW Spool PLW Accu-Trak Drum
0.045 (1.1) ED037894
1/16 (1.6) ED035665 ED035972
1/8 (3.2) ED037611

MECHANICAL PROPERTIES
Bond Strength
Vickers Hardness (HV0.3) Wear Resistance
ksi (MPa)
1000-1200 ASTM G65-04 Procedure B ASTM C633-01 Glue Failure
0.18 g mass loss 8 (55)

DEPOSIT COMPOSITION
%Fe %C %Cr %B %Mo %Nb %Mn %Si
Balance <2 <22 <5 <5 <5 <1 <1

TYPICAL OPERATING PROCEDURES

Tip Size Amperes Voltage Air Motor Arc Jet Air Transverse Rate Standoff
Air Cap Positioner Atomizing Air (psi)
in (mm) (Amps) (V) (psi) (psi) in/min (m/min) in (mm)

1/16 (1.6) Blue Short Cross 250 32 50 70 80 276 (7) 6 (152)

* This procedure was developed on a TAFA 8830/8835 system. Changes in equipment, materials, and substrates may change optimum procedures.
Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-63 | www.lincolnelectric.com
WIRE ARC SPRAY

LINCOLN® SHS® 9172W

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Excels in extreme environments where severe abrasion • LPA Screens • Power Generation
is encountered
• Oil & Gas • Pulp & Paper
• Significant ability to withstand corrosion and high
temperature oxidation
• Exceptional wear resistance in applications involving
fine particle abrasion and erosion

DIAMETERS / PACKAGING
Diameter 25 lb (11.3 kg)
in (mm) Spool PLW

1/16 (1.6) ED035666

MECHANICAL PROPERTIES
Bond Strength
Vicker’s Hardness (HV0.3) Wear Resistance
ksi (MPa)
975 - 1025 ASTM G65-04 Procedure B ASTM C633-01 Glue Failure
0.17 g mass loss 6 (41)

DEPOSIT COMPOSITION
%Fe %C %Cr %B %Mo %Nb %W %Mn %Si
Balance <4 <25 <5 <6 <12 <15 <3 <2

TYPICAL OPERATING PROCEDURES

Tip Size Amperes Voltage Air Motor Arc Jet Air Transverse Rate Standoff
Air Cap Positioner Atomizing Air (psi)
in (mm) (Amps) (V) (psi) (psi) in/min (m/min) in (mm)

1/16 (1.6) Blue Short Cross 200 32 50 70 80 276 (7) 6 (152)

* This procedure was developed on a TAFA 8830/8835 system. Changes in equipment, materials, and substrates may change optimum procedures.
Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -6 4
THERMAL SPRAY POWDER

LINCOLN® SHS® 7574HV

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Outstanding corrosion resistance in high chlorine, • Oil & Gas • Pulp & Paper
salt fog, concentrated salt and seawater environments
• Power Generation • Offshore & Marine
• Can be finished to very high surface specifications for
• Mining
use as a replacement for hard chrome
• High bond strength, low porosity and high impact
resistance
• Corrosion resistance is superior to crystalline austenitic
stainless steel and nickel based superalloys

DIAMETERS / PACKAGING
Size 10 lb (4.5 kg) 25 lb (11.3 kg)
Micron (μm) Bottle Pail

+15/-53 ED035730 ED035731

MECHANICAL PROPERTIES
Bond Strength
Vicker’s Hardness (HV0.3) Wear Resistance
ksi (MPa)
975 - 1075 ASTM G65-04 Procedure B ASTM C633-01 Glue Failure
0.13 g mass loss 10 (69)

DEPOSIT COMPOSITION
%Fe %C %Cr %B %Mo %Mn %Si %W

Balance <3 <25 <5 <20 <5 <2 <10

TYPICAL OPERATING PROCEDURES

Feeder Speed Gas Flow Powder Feed Rate Spray Distance Deposit Rate
(rpm) (cfh) lb/hr (g/min) in (mm) (mil/pass)

270 (6 pitch screw) 21 5 (37.8) 14 (356) 0.5-0.7

Fuel Flow Rate Fuel Pressure Oxygen Flow Rate Oxygen Pressure Combustion
gal/hr (l/min) (psi) (cfh) (psi) (psi)

6 (0.45) 120 2100 135 100

* This procedure was developed on a TAFA JP5000. Changes in equipment, materials, and substrates may change optimum procedures. Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-65 | www.lincolnelectric.com
THERMAL SPRAY POWDER

LINCOLN® SHS® 8000HV

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Excels in high abrasion, erosion environments, both • Oil & Gas • Pulp & Paper
wet and dry
• Power Generation
• Very good metal to metal (two body) wear resistance
• Mining
• Superior bond strength without necessity of bond coat
• Can be finished to very high surface specifications

DIAMETERS / PACKAGING
Size 10 lb (4.5 kg) 25 lb (11.3 kg)
Micron (μm) Bottle Pail

+15/-53 ED035732 ED035733

MECHANICAL PROPERTIES
Bond Strength
Vicker’s Hardness (HV0.3) Wear Resistance
ksi (MPa)
1000 ASTM G65-04 Procedure B ASTM C633-01 Glue Failure
0.07 g mass loss 10 (69)

DEPOSIT COMPOSITION
%Fe %C %Cr %B %Mo %Nb %Mn %Si %W

Balance <4 <25 <5 <6 <12 <3 <2 <12

TYPICAL OPERATING PROCEDURES

Feeder Speed Gas Flow Powder Feed Rate Spray Distance Deposit Rate
(rpm) (cfh) lb/hr (g/min) in (mm) (mil/pass)

270 (6 pitch screw) 21 10 (75.6) 14 (356) 0.2-0.4

Fuel Flow Rate Fuel Pressure Oxygen Flow Rate Oxygen Pressure Combustion
gal/hr (l/min) (psi) (cfh) (psi) (psi)

6 (0.45) 120 1900 135 100

* This procedure was developed on a TAFA JP5000. Changes in equipment, materials, and substrates may change optimum procedures. Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -66
THERMAL SPRAY POWDER

LINCOLN® SHS® 9172HV

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Excels in high sulfur and elevated temperature environments where • Oil& Gas • Pulp & Paper
fly-ash and bed-ash erosion occurs
• Power Generation
• Exceptional abrasion resistance for a metallic material
• Mining
• Significant corrosion and high temperature oxidation resistance
• Very high bond strength across a range of substrate materials, includ-
ing aluminum, copper, carbon steel and stainless steel.
• Can be finished to very high surface specifications as a
replacement for hard chrome
• Hardness and corrosion and wear resistance is superior to
hard chrome

DIAMETERS / PACKAGING
Size 10 lb (4.5 kg) 25 lb (11.4 kg)
Micron (μm) Bottle Pail

+15/-53 ED035734 ED035735

MECHANICAL PROPERTIES
Bond Strength
Vicker’s Hardness (HV0.3) Wear Resistance
ksi (MPa)
1000 - 1100 ASTM G65-04 Procedure B ASTM C633-01 Glue Failure
0.07 g mass loss 10 (69)

DEPOSIT COMPOSITION
%Fe %C %Cr %B %Mo %Nb %W %Mn %Si
Balance <4 <25 <5 <6 <12 <15 <3 <2

TYPICAL OPERATING PROCEDURES

Feeder Speed Gas Flow Powder Feed Rate Spray Distance Deposit Rate
(rpm) (cfh) lb/hr (g/min) in (mm) (mil/pass)

270 (6 pitch screw) 21 10 (75.6) 14 (356) 0.2-0.4

Fuel Flow Rate Fuel Pressure Oxygen Flow Rate Oxygen Pressure Combustion
gal/hr (l/min) (psi) (cfh) (psi) (psi)

6 (0.45) 120 1900 135 100

* This procedure was developed on a TAFA JP5000. Changes in equipment, materials, and substrates may change optimum procedures. Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-67 | www.lincolnelectric.com
PLASMA TRANSFERRED ARC WELD POWDER (PTAW)

LINCOLN® SHS® 9294P

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Alternative to 65% tungsten carbide PAW materials • Crusher Rolls • Screw Augers
• Provides exceptional uniformity of hardness and wear • Ore Chutes
performance across a range of service environments

DIAMETERS / PACKAGING
Size 10 lb (4.5 kg)
Micron (μm) Bottle

+53/-180 ED037599

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance

71-74 ASTM G65-04 Procedure A

0.08 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Mo %Nb %W %Mn %Si %V
Balance <5 <20 <10 <10 <10 <15 <5 <2 <5

TYPICAL OPERATING PROCEDURES

Current Voltage Powder Feed Rate Flow Rate
Shielding Gas Plasma Gas
(Amps) (Volts) lb/hr (g/min) (cfh)

190 23 6 (45) 100% Ar 25 100% Ar

Oscillation Oscillation Rate Dwell Time Slew Time Travel Speed
in (mm) (hz) (s) (s) in/min (mm/min)

0.75 (19) 1 0.05 0.5 3.5 (89)

(1)
Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.
* This procedure was developed on a Eutectic GAP 375 power source and a Eutectic GAP E52 torch. Changes in equipment, materials, and substrates may change optimum procedures.
Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | H -68
PLASMA TRANSFERRED ARC WELD POWDER (PTAW)

LINCOLN® SHS® 9700P

Severe Abrasion

KEY FEATURES TYPICAL APPLICATIONS

• Economical iron-based alternative to nickel based materials contain- • Wearplate • Screw Augers
ing tungsten carbide
• Crusher Rolls
• Good resistance to abrasion and erosion from fine particles
• Ore Chutes
• Highly refined microstructure

DIAMETERS / PACKAGING
Size 10 lb (4.5 kg) 25 lb (11.3 kg)
Micron (μm) Bottle Pail

+53/-180 ED035724 ED035725

MECHANICAL PROPERTIES(1)
Rockwell Hardness (RC) Wear Resistance

67-69 ASTM G65-04 Procedure A

0.13 g mass loss

DEPOSIT COMPOSITION(1)
%Fe %C %Cr %B %Nb %Mn %Si

Balance <2 <21 <7 <6 <2 <2

TYPICAL OPERATING PROCEDURES

Current Voltage Powder Feed Rate Flow Rate
Shielding Gas Plasma Gas
(Amps) (Volts) lb/hr (g/min) (cfh)

180 22 3.3-3.9 (25-29) 95 Ar – 5 H2 25 100% Ar

Oscillation Oscillation Rate Dwell Time Slew Time Travel Speed
in (mm) (hz) (s) (s) in/min (mm/min)

0.6 (15) 1 0.1 0.4 3.5 (89)

* This procedure was developed on a Eutectic GAP 375 power source and a Eutectic GAP E52 torch. Changes in equipment, materials, and substrates may change optimum procedures.
Listed procedures should only be used as a starting point.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

H-69 | www.lincolnelectric.com
 CONSUMABLES

CHROME-MOLY
SELECTION GUIDE BY ALLOY GRADE

B2 B8
1.25% Cr, 0.5% Mo for high-temperature service 9% Cr, 1.0% Mo martensitic alloy steel for high-temperature
CHROMET 1X............................................... SMAW....................................... I-2 service
Lincoln ER80S-B2....................................... GTAW......................................I-14 CHROMET 9................................................. SMAW....................................... I-4
SuperArc Orbital TIG ER80S-B2.............. GTAW..................................... I-33 9CRMO......................................................... GMAW/GTAW......................... I-11
ER80S-B2..................................................... GMAW/GTAW........................ I-10 9CRMO......................................................... SAW.........................................I-21
CORMET 1..................................................... FCAW.......................................I-31
Lincolnweld LA-92..................................... SAW........................................ I-23 P91
Modified 9Cr steel designed to weld equivalent P91 steels
B3
CHROMET 9-B9.......................................... SMAW....................................... I-5
2.25% Cr, 1.0% Mo for high-temperature service
CHROMET 9MV-N....................................... SMAW.......................................I-6
CHROMET 2X............................................... SMAW....................................... I-3 9CRMOV-N................................................... GTAW......................................I-16
CROMO E225................................................ SMAW....................................... I-7 9CRMOV....................................................... GMAW.....................................I-13
Lincolnweld ER90S-B3.............................. TIG...........................................I-15 SUPERCORE F91.......................................... FCAW......................................I-30
SuperArc Orbital TIG ER90S-B3.............. TIG.......................................... I-34 9CRMOV-N................................................... SAW........................................ I-26
ER90S-B3..................................................... GMAW/GTAW.........................I-12 0E-S1 CRMO91............................................. SAW........................................ I-25
CORMET 2.................................................... FCAW...................................... I-32 OP 90W........................................................ SAW........................................ I-27
Lincolnweld LA-93..................................... SAW........................................ I-24 LA490........................................................... SAW........................................ I-29
OP CROMO F537.......................................... SAW........................................ I-28
P92
22V Modified 9Cr steel designed to weld equivalent P92 steels
2.25% Cr-1.0% Mo-V for high-temperature service
CHROMET 92............................................... SMAW........................................I-1
CROMO E225V............................................. SMAW.......................................I-8 9CRWV TIG.................................................. GTAW......................................I-19
CARBOROD W 225V................................... GTAW......................................I-18 9CRWV SAW............................................... SAW........................................I-20

B6
5% Cr, 0.50% Mo for high-temperature service
CHROMET 5................................................. SMAW.......................................I-9
5CRMO TIG.................................................. GTAW......................................I-17
5CRMO SAW................................................ SAW........................................ I-22

I-i | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

CHROMET 92
Low Alloy, Low Hydrogen · AWS E9015-B92 H4

KEY FEATURES CONFORMANCES

• B9 (P92) alloyed steel: 9Cr steel designed to weld equivalent 'type 92' AWS A5.5: E9015-B92 H4
steels modified with tungsten, vanadium, niobium, nitrogen, and a
BS EN ISO 3580-A: E ZCrMoWVNb 9 0.5 2 B 3 2 H5
small addition of boron to give improved long term creep properties
• P92 steel has rupture strength up to 30% greater than that of P91
steel TYPICAL APPLICATIONS
• Moisture resistant coating provides low amounts of weld metal • Main Steam Piping
hydrogen levels for a surperior weld
• Oil Refineries
• Specifically designed for high integrity structural service at elevated
• Coal Liquefaction and Gasification Plants
temperature
• Power Generation Plants
• Turbine Castings
WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter 3.7kg (8.2lb) 4.2kg (9.3lb) 4.3kg (9.5lb)
mm (in) Can Can Can
2.5 (3/32) CH92-25-1
3.2 (1/8) CH92-32-1
4.0 (5/32) CH92-40-1

MECHANICAL PROPERTIES – As Required per AWS A5.5/A5.5M

(1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @20°C (68°F)
Requirements - AWS E9015-B92 H4 530 (77) min 620 (90) min 17 min -
Typical Results(3) - PWHT 2-4 hr @ 760°C (1400°F) 630 [91] 740 [108] 22 60 [44]
High Temperature - 550°C 419 (61) 511 (74) 15 -
600°C 320 (46) 422 (61) 19.5 -
650°C 229 (33) 340 (49) 19.5 -

DEPOSIT COMPOSITION – As Required per AWS A5.5/A5.5M

%C %Mn %Si %S %P %Cr %Ni %Mo
Requirements - AWS E9015-B92 H4 0.08-0.13 0.4-1.0 0.40 max 0.015 max 0.020 max 8.0-9.5 0.80 max 0.30-0.60
Typical Results(3) 0.11 0.6 0.25 0.010 0.010 9.0 0.60 0.45
%W %Nb %V %N %B %Al %Cu
Requirements - AWS E9015-B92 H4 1.5-2.0 0.04-0.07 0.15-0.25 0.03-0.07 0.001-0.005 0.03 max 0.15 max
Typical Results(3) 1.7 0.05 0.20 0.05 0.003 <0.01 <0.05

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 2.5mm (3/32in) 3.2mm (1/8in) 4.0mm (5/32in)

DC+ or AC 70-110 80-140 100-180

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)
(5)
Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.

www.lincolnelectric.com | I -1
STICK (SMAW) ELECTRODE

CHROMET® 1X
Low Alloy, Low Hydrogen • AWS E8018-B2 H4

KEY FEATURES CONFORMANCES

• B2 alloyed steel: 1.25% chromium, 0.5% molybdenum deposit which AWS A5.5: E8018-B2 H4
meets specific requirements for improved temper embrittlement
BS EN ISO 3580-A: E CrMo1 B 3 2 H5
resistance with prolonged service at 400°C-600°C (752°F-1112°F)
BS EN ISO 3580-B: E 5516-1CM
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F)
TYPICAL APPLICATIONS
• Moisture resistant coating provides low amounts of weld metal
hydrogen levels for a superior weld • Petro-Chemical • Valve Bodies
• Weld metal chemistry is low in impurity elements allowing it to • Power Plants • Boiler Superheaters
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Piping • Heat Exchangers
• Turbine Casting • Fractionators
WELDING POSITIONS
All, except vertical down • Steam Chests

DIAMETERS / PACKAGING
Diameter 3.9kg (8.6lb) 4.1kg (9.0lb) 5.5kg (12.1lb)
mm (in) Easy Open Can Easy Open Can Easy Open Can

2.5 (3/32) CHROMET1X-25-1

3.2 (1/8) CHROMET1X-32-1
4.0 (5/32) CHROMET1X-40-1
5.0 (3/16) CHROMET1X-50-1
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M
Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf) Hardness
MPa (ksi) MPa (ksi) % @20°C (68°F) @-30°C (-22°F) AW PWHT

Requirements AWS E8018-B2 H4 460 [67] 550 (80) min 19 min 47 min – –
Typical Performance
As-Welded
1 hr @ 690°C (1274°F) 525 [76] 610 [88] 25 160 [118] 100 [74] 300-320 200-210
Stress-Relieved
5 hr @ 690°C (1274°F) 515 [75] 610 [88] 29 200 [148] 160 [118] – 220
5 hr @ 690°C (1274°F) + SC(5) 490 [71] 595 [86] 29 200 [148] 140 [103] 190

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M

%C %Mn(5) %Si(5) %S %P
Requirements E8018-B2 H4 0.05 - 0.10 05.0 - 0.50 0.15 - 0.30 0.015 max 0.012 max
Typical Performance 0.06 0.70 0.25 0.012 0.009
%Cr %Mo %Cu %Sn %As
Requirements AWS E8018-B2 H4 1.00 - 1.40 0.45 - 0.65 0.15 max 0.005 max 0.010 max
Typical Performance 1.25 0.55 <0.05 0.002 0.003

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (4)
2.5 mm (3/32 in) 3.2 mm (1/8 in) 4.0 mm (5/32 in) 5.0 mm (3/16 in)
DC+ or AC 70-110 80-140 100-180 140 - 240
(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first. (5) C= step cooled

I-2 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

CHROMET® 2X
Low Alloy, Low Hydrogen · AWS E9018-B3 H4

KEY FEATURES CONFORMANCES

• B3 alloyed steel: 2.25% chromium, 1% molybdenum deposit which AWS A5.5M: E9018-B3 H4
meets specific requirements for improved temper embrittlement
BS EN ISO 3580-A: E CrMo2 B 3 2 H5
resistance with prolonged service at 400°C-600°C (752°F-1112°F)
BS EN ISO 3580-B: E 6216-2C1M
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F)
TYPICAL APPLICATIONS
• Moisture resistant coating provides low amounts of weld metal
hydrogen levels for a superior weld • Petro-Chemical • Steam Chests
• Weld metal chemistry is low in impurity elements allowing it to • Turbine Castings • Valve Bodies
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Power Plants • Heat Exchangers
• Boiler Superheaters • Fractionators
WELDING POSITIONS
All, except vertical down • Piping

DIAMETERS / PACKAGING
Diameter 4.0kg (8.8lb) 5.2kg (11.5lb) 5.6kg (12.3lb)
mm (in) Easy Open Can Easy Open Can Easy Open Can

2.5 (3/32) CHROMET2X-25-1

3.2 (1/8) CHROMET2X-32-1
4.0 (5/32) CHROMET2X-40-1
5.0 (3/16) CHROMET2X-50-1
MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M
Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf) Hardness
MPa (ksi) MPa (ksi) % @-30°C (-22°F) @20°C (68°F) AW PWHT

Requirements AWS E9018-B3 H4 540 (78) min 630 (91) min 17 min - 47 (35) - -
Typical Performance
PWHT 1 hr @ 690°C (1274°F) (SC= step cooled) 570 (83) 670 (97) 22 80 (59) 140 (103) 300-320 220-250
Stress Relieved
690°C/ 5hr typical 560 (81) 550 (80) 27 140 (103) 170 (125) - 195
690°C/ 5hr+ SC typical 660 (96) 650 (94) 25 110 (81) 170 (125) - 205

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M

%C %Mn(5) %Si(5) %S %P
Requirements AWS E9018-B3 H4 0.05-0.10 0.50-0.90 0.15-.30 0.015 max 0.012 max
Typical Performance 0.06 0.70 0.25 0.012 0.010
%Cr %Mo %Cu %Sn %As %Sb
Requirements AWS E9018-B3 H4 2.00-2.50 0.90-1.20 0.15 max 0.005 max 0.010 max 0.005 max
Typical Performance 2.25 1.05 <0.05 0.002 0.003 <0.002

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (4)
2.5 mm (3/32 in) 3.2 mm (1/8 in) 4.0 mm (5/32 in) 5.0 mm (3/16 in)
DC+ or AC 70-110 80-140 100-180 140-240
(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first. (5) C= step cooled

www.lincolnelectric.com | I -3
STICK (SMAW) ELECTRODE

CHROMET® 9
Low Alloy, Low Hydrogen • AWS E8015-B8 H4

KEY FEATURES CONFORMANCES

• B8 alloyed steel: 9% chromium, 1% molybdenum martensitic alloy AWS A5.5: E8015-B8 H4
steel for elevated temperature service up to 600°C (1112°F)
BS EN ISO 3580-A: E CrMo9 B 3 2 H5
• Designed for high strength and improved corrosion resistance in BS EN ISO 3580-B: E 6216-9C1M
superheated steam, hot hydrogen gas and high sulphur crude oils
where higher performance than 5% chromium, 0.5% molybdenum
steel is required
• Moisture resistant coating provides low amounts of weld metal TYPICAL APPLICATIONS
hydrogen levels for a superior weld • Oil Refineries • Heat Exchangers
• Weld metal chemistry is low in impurity elements allowing it to • Power Plants • Steam Piping
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Pressure Vessels
WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter 11.7 kg (26 lb) 13.5 kg (30 lb) 17.4 kg (38 lb)
mm (in) Carton Carton Carton

2.5 (3/32) CHROMET9-25-1

3.2 (1/8) CHROMET9-32-1
4.0 (5/32) CHROMET9-40-1

MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf) Hardness
MPa (ksi) MPa (ksi) % @20°C (68°F) @-10°C (14°F) HV

Requirements
AWS E8015-B8 H4 530 (77) min 590 (86) min 19 min 34 min - -
Typical Performance(3)
After 2 hours of PWHT at 740C (1364F) 600 (87) 710 (103) 22 90 25 235

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M

%C %Mn %Si %S %P
Requirements
AWS E8015-B8 H4 0.05-0.10 0.50-1.00 0.60 max 0.025 max 0.025 max
Typical Performance(3) 0.06 0.75 0.35 0.012 0.015
%Cr %Ni %Mo %Cu
Requirements
AWS E8015-B8 H4 8.0-10.0 0.40 max 0.90-1.20 0.3 max
Typical Performance(3) 9.0 0.20 1.00 <0.05

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (4)
2.5 mm (3/32 in) 3.2 mm (1/8 in) 4.0 mm (5/32 in)
DC+ or AC 70-110 80-140 100-180
(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first.

I-4 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

CHROMET® 9-B9
Low Alloy, Low Hydrogen • AWS E9015-B91 H4

KEY FEATURES CONFORMANCES

• B9 (P91) alloyed steel: Modified 9CrMo designed to weld equivalent AWS A5.5: E9015-B91 H4
"type 91" 9CrMo steels modified with small additions of niobium, BS EN ISO 3580-B: E 6216-9C1MV
vanadium and nitrogen for improved long term creep resistance
• Moisture resistant coating provides low amounts of weld metal TYPICAL APPLICATIONS
hydrogen levels for a superior weld
• Main Steam Piping • Power Generation Plants
• Specifically designed for high integrity structural service at elevated
temperature • Oil Refineries • Turbine Castings

• Weld metal chemistry is low in impurity elements allowing it to • Coal Liquefaction Plants
respect the X Factor (<15ppm) and J-factor (<120ppm) Gasification Plants

WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter 4.5 kg (10 lb) 5 kg (11 lb) 5.5 kg (12 lb)
mm (in) Easy Open Can Easy Open Can Easy Open Can

2.5 (3/32) CH9B9-25-1

3.2 (1/8) CH9B9-32-1
4.0 (5/32) CH9B9-40-1
5.0 (3/16) CH9B9-50-1

MECHANICAL PROPERTIES(1) - As Required per AWS A5.5/A5.5M

Charpy V-Notch Hardness
Yield Strength(2) Tensile Strength Elongation J (ft•lbf) HV10(4)
MPa (ksi) MPa (ksi) % @ 20°C (68°F) @ PWHT

Requirements - AWS E9015-B91 H4 530 (77) min 620 (90) min 17 min – –

Typical Results (3)

Room Temperature
PWHT 2 hr @ 760°C (1400°F) 590 (86) 710 (103) 22 75 (55) 240
High Temperature
550°C (1022°F) >360 (52) >450 (65) – – –
600°C (1112°F) >255 (37) >375 (54) – – –
650°C (1202°F) >175 (25) >285 (41) – – –

DEPOSIT COMPOSITION(1) - As Required per AWS A5.5/A5.5M

%C %Mn(5) %Si(5) %S %P %Cr

Requirements - AWS E9015-B91 H4 0.08 - 0.12 0.40 - 0.75 0.30 max 0.01 max 0.01 max 8.0 - 10.0

Typical Results(3) 0.10 0.55 0.25 <0.01 <0.01 9.0

%Ni (5)
%Mo %Nb %V %Cu %Al %N

Requirements - AWS E9015-B91 H4 0.2 - 0.4 0.85 - 1.20 0.03 - 0.07 0.15 - 0.25 0.25 max 0.04 max 0.03-0.07

Typical Results (3)

0.3 1.00 0.04 0.20 0.05 0.01 0.05

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 2.5mm (3/32in) 3.2mm (1/8in) 4.0mm (5/32in) 5.0mm (3/16in)
DC+ or AC 70 - 110 80 - 140 100 - 180 140 - 240

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry specific data, not required by AWS.
(1)

Ni + Mn < 1.0%. Nickel is below 0.4% (as parent metal) although AWS allows up to 1.0%Ni. See Chromet 9MV-N or Chromet 9MVN+ for variant with 0.4 - 1.0%Ni conforming to EN ISO specification.
(5)

NOTE: Additional test data available upon request.

www.lincolnelectric.com | I -5
STICK (SMAW) ELECTRODE

CHROMET® 9MV-N
Low Alloy, Low Hydrogen • AWS E9015-B91 H4

KEY FEATURES CONFORMANCES

• B9 (P91) alloyed steel: Modified 9CrMo designed to weld equivalent AWS A5.5: E9015-B91 H4
"type 91" 9CrMo steels modified with small additions of niobium,
BS EN ISO 3580-A: E CrMo91 B 3 2 H5
vanadium and nitrogen for improved long term creep resistance
• Moisture resistant coating provides low amounts of weld metal
hydrogen levels for a superior weld
• Specifically designed for high integrity structural service at elevated TYPICAL APPLICATIONS
temperature • Power Generating Plants • Oil Refineries
• Includes Ni addition and lower Nb for improved toughness • Main Steam Piping • Coal Liquefaction and
Gasification Plants
• Turbine Casting

WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter 4.3kg (9.5lb)
mm (in) Can
2.5 (3/32) CH9MVN-25

MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf) Hardness Hardness
MPa (ksi) MPa (ksi) % @20°C (68°F) After PWHT As Welded

Requirements
AWS E9015-B91 H4 530 (77) min 620 (90) min 17 min 47 - -
Typical Performance (3)

After 2 hours PWHT at 760°C (1400°F) 640 (93) 770 (112) 22 65 250 450

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M

%C %Mn %Si %S %P %Cr %Ni
Requirements
AWS E9015-B91 H4 0.08-0.12 0.50-1.20 0.30 max 0.01 max 0.01 max 8.0-10.0 0.4-0.8
Typical Performance(3) 0.10 0.60 0.25 <0.01 0.01 9.0 0.7
%Mo %Cu %N %Nb %V Ni+Mn
Requirements
AWS E9015-B91 H4 0.85-1.20 0.25 max 0.03-0.07 0.04-0.07 0.15-0.25 1.5 max
Typical Performance(3) 1.00 0.05 0.05 0.05 0.20 1.3

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (4) 2.5 mm (3/32 in)
DC+ or AC 70-110
(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first.

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STICK (SMAW) ELECTRODE

CROMO E225
Low Alloy, Low Hydrogen · AWS E9015-B3 H4

KEY FEATURES CONFORMANCES

• B3 alloyed steel: 2.25%Cr-1%Mo basic coated stick electrode AWS A5.5: E9015-B3 H4
producing a low hydrogen weld metal with operating temperatures
BS EN ISO 1599: E CrMo2 B 22 H5
up to 600°C
• Designed for welding creep resistant and high pressure hydrogen
resistant steels used in the fabrication of pressure vessels, boilers
and pipe
TYPICAL APPLICATIONS
• Petro-Chemical • Valve Bodies
• Weld metal features high toughness properties and is largely
insensitive to in-service embrittlement proven by stimulated heat • Power Plants • Boiler Superheaters
treatment step cooling
• Piping • Heat Exchangers
• Weld metal chemistry is low in impurity elements allowing it to
• Turbine Casting • Fractionators
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Steam Chests
WELDING POSITIONS
All, except vertical down

DIAMETERS / PACKAGING
Diameter 4.0kg (8.8lb) 5.4kg (11.9lb) 5.5 kg (12.1lb)
mm (in) Box Box Box
3.2 (1/8) W100287666
4.0 (5/32) W100287667
5.0 (3/16) W100287668

MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M

Charpoy V-Notch
Yield Tensile
J (ft·lbf)
Strength(2) Strength Elongation
MPa (ksi) MPa (ksi) % @-40°C (-40°F)

Typical Performance
PWHT 8 hr @ 690°C (1274°F) ≥ 400 (58) 550-650 (80-94) ≥ 22 ≥ 80 (59)
PWHT 8 hr @ 690°C (1274°F) + STC ≥ 400 (58) 550-650 (80-94) ≥ 22 ≥ 60 (44)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M

%C %Mn %Si %P %S %Cr %Ni %Mo
Requirements 0.05-0.12 0.90 1.00 0.03 0.03 2.00-2.50 - 0.90-1.20
AWS E9015-B3 H4
Typical Performance(3) 0.10 0.70 0.25 ≤0.01 ≤0.01 2.30 - 1.10

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (4) 3.2mm (1/8in) 4.0mm (5/32in) 5.0mm (3/16in)

DC+ 85-130 140-180 180-230

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first.

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STICK (SMAW) ELECTRODE

CROMO E225V
Low Alloy, Low Hydrogen · AWS E9015-G

KEY FEATURES CONFORMANCES

• 22V alloyed steel: 2.25%Cr-1%Mo-V basic coated stick electrode AWS A5.5: E9015-G
that produces a low hydrogen weld metal and has excellent tensile
BS EN ISO 1599: E Z B 22 H5
strength at high temperatures
• Weld metal features high toughness properties and is largely
insensitive to in-service embrittlement proven by stimulated heat
treatment step cooling
TYPICAL APPLICATIONS
• Petro-Chemical • Valve Bodies
• Weld metal chemistry is low in impurity elements allowing it to
respect the X Factor (<15ppm) and J-factor (<120ppm) • Power Plants • Boiler Superheaters
• Piping • Heat Exchangers
• Turbine Casting • Fractionators
WELDING POSITIONS
• Steam Chests
All, except vertical down

DIAMETERS / PACKAGING
Diameter 4.0kg (8.8lb) 5.4kg (11.9lb) 6.3kg (13.9lb)
mm (in) Box Box Box
3.2 (1/8) W100287673
4.0 (5/32) W100287674
5.0 (3/16) W100287675

MECHANICAL PROPERTIES(1) – As Required per AWS A5.5/A5.5M

Charpoy V-Notch
Yield Tensile
J (ft·lbf)
Strength(2) Strength Elongation Hardness
MPa (ksi) MPa (ksi) % @-18°C (-0.4°F) HV

Typical Performance
PWHT 8 hr @ 710°C (1310°F) ≥ 420 (61) 620-750 (90-109) ≥ 18 ≥ 54 (40) -

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5/A5.5M

%C %Mn %Si %P %S %Cr
Typical Performance(3) 0.09 0.60 0.20 ≤ 0.010 ≤ 0.010 2.30
%Ni %Mo %Nb %V %N %Cu
Typical Performance (3)
- 1.0 0.012 0.25 - -

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (4) 3.2mm (1/8in) 4.0mm (5/32in) 5.0mm (3/16in)

DC+ or AC 85-130 130-170 170-220

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first.

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STICK (SMAW) ELECTRODE

CHROMET® 5
Low Alloy, Low Hydrogen • AWS E8015-B6 H4

KEY FEATURES CONFORMANCES

• B6 alloyed steel: 5% chromium, 0.5% molybdenum alloyed steel for AWS A5.5: E8015-B6 H4
elevated temperature service up to 600°C (1112°F)
BS EN ISO 3580-A: E CrMo5 B 3 2 H5
• Designed for high strength and improved corrosion resistance in BS EN ISO 3580-B: E 6216-5CM
superheated steam, hot hydrogen gas and high sulphur crude oils
• Moisture resistant coating provides low amounts of weld metal
hydrogen levels for a superior weld TYPICAL APPLICATIONS
• Weld metal chemistry is low in impurity elements allowing it to • Boiler Superheaters
respect the X Factor (<15ppm) and J-factor (<120ppm) • Heat Exchangers
• Piping
• Pressure Vessels
WELDING POSITIONS
All, except vertical down • Nitriding

DIAMETERS / PACKAGING
Diameter 4.1kg (9.0lb) 4.2kg (9.3lb) 5.7kg (12.6lb)
mm (in) Can Can Can

2.5 (3/32) Chromet5-25-1

Chromet5-32-1
3.2 (1/8)
Chromet5-40-1
4.0 (5/32)

MECHANICAL PROPERTIES(1) – As Required per AWS A5.5

Charpoy V-Notch
Yield Tensile
J (ft·lbf)
Strength(2) Strength Elongation Hardness
MPa (ksi) MPa (ksi) % @20°C (68°F) @-10°C (14°F) HV

Requirements
AWS E8015-B6 H4 460 (67) min 550 (80) min 19 - - -
Typical Performance (3)

As-Welded 500 (73) min 610 (88) min 25 150 (111) 80 (59) 210

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %S %P
Requirements
AWS E8015-B6 H4 0.05-0.10 0.50-1.00 0.80 max 0.025 max 0.030 max
Typical Performance(3) 0.06 0.80 0.40 0.010 0.015
%Cr %Ni %Mo %Cu
Requirements
AWS E8015-B6 H4 4.0-6.0 0.40 max 0.45-0.65 0.3 max
Typical Performance(3) 5.0 0.20 0.55 <0.1

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity (4)
2.5 mm (3/32 in) 3.2 mm (1/8 in) 4.0 mm (5/32 in)

DC+ 70-110 80-140 100-180

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first.

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MIG/ TIG ELECTRODE

ER80S-B2
Low Alloy, Copper Coated · AWS ER80S-B2

KEY FEATURES CONFORMANCES

• B2 alloyed steel: 1.25% chromium, 0.5% molybdenum alloyed steel AWS A5.28: ER80S-B2
consumable designed for prolonged elevated temperature service up
BS EN ISO 21952-B: 1CM
to 550°C (1022°F)
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F)
• Weld metal chemistry is low in impurity elements allowing it to TYPICAL APPLICATIONS
respect the X Factor (<15ppm) and J-factor (<120ppm) • Petro-Chemical • Valve Bodies
• Power Plants • Boiler Superheaters
WELDING POSITIONS • Piping • Heat Exchangers
All • Turbine Casting • Fractionators
SHIELDING GAS • Steam Chests

MIG 95% Argon/ 5% CO₂

TIG 100% Argon

DIAMETERS / PACKAGING
Diameter 5kg (11lb) 15kg (33lb) Spool
mm (in) Tube
0.8 (0.030) MER80SB2-08
0.9 (0.035) MER80SB2-09
1.0 (0.040) MER80SB2-10
1.2 (0.047) MER80SB2-12
2.4 (3/32) TER80SB2-24
3.2 (1/8) TER80SB2-32
MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-10°C (14°F)
Requirements - AWS ER80S-B2 470 (68) 550 (80) 19 -
Typical Results(3)
MIG: PWHT 4hr @ 690°C (1274°F) 480 (70) 590 (86) 26 >115 (85)
TIG: PWHT 4hr @ 690°C (1274°F) 520 (75) 635 (92) 27 >200 (148)

DEPOSIT COMPOSITION – As Required per AWS A5.28/A5.28M

%C %Mn %Si %S %P
Requirements - AWS ER80S-B2 0.07-0.12 0.4-0.7 0.4-0.7 0.020 max 0.020 max
Typical Results(3) 0.10 0.5 0.5 0.010 0.015
%Cr %Mo %Ni %Cu
Requirements - AWS ER80S-B2 1.2-1.5 0.40-0.65 0.2 max 0.35 max
Typical Results (3)
1.3 0.50 <0.1 0.10

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
MIG DC+ 1.2 (0.047) 280 26
TIG DC- 2.4 (3/32) 100 12

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

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MIG/ TIG ELECTRODE

9CRMO
Low Alloy, Copper Coated · AWS ER80S-B8

KEY FEATURES CONFORMANCES

• B8 alloyed steel: 9% chromium, 1% molybdenum martensitic alloy for AWS A5.28: ER80S-B8
elevated temperature service up to 600°C (1112°F)
BS EN ISO 21952-A: CrMo9
• Designed for high strength and improved corrosion resistance in
superheated steam, hot hydrogen gas and high sulphur crude oils
where higher performance than 5% chromium, 0.5% molybdenum TYPICAL APPLICATIONS
steels is required
• Heat Exchangers
• Weld metal chemistry is low in impurity elements allowing it to
• Furnace Piping
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Pressure Vessels
• Oil Refineries
WELDING POSITIONS
• Boiler superheater tubing
All

SHIELDING GAS
MIG 5-20% CO₂ /Argon
TIG 100% Argon*
*Also required as a purge for root passes

DIAMETERS / PACKAGING
Diameter 5kg (11lb) 15kg (33lb)
mm (in) Spool Spool
1.2 (0.047) M9CRMO-12
2.0 (5/64) T9CRMO-20
2.4 (3/32) T9CRMO-24
3.2 (1/8) T9CRMO-32

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @20°C ( 68°F)
Requirements - AWS ER80S-B8 470 (68) 590 (86) 17 -
Typical Results(3)
TIG: PWHT 1hr @ 745°C (1373°F) 612 (89) 730 (106) 27 80 (59)

DEPOSIT COMPOSITION – As Required per AWS A5.28/A5.28M

%C %Mn %Si %S %P
Requirements - AWS ER80S-B8 0.06-0.10 0.40-0.60 0.30-0.50 0.020 max 0.020 max
Typical Results(3) 0.07 0.50 0.40 0.010 0.015
%Cr %Ni %Mo %Cu
Requirements - AWS ER80S-B8 8.5-10.0 0.50 max 0.80-1.20 0.35 max
Typical Results(3) 9.0 0.10 0.90 0.10

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
MIG DC+ 1.2 (0.047) 260 26
TIG DC- 2.4 (3/32) 140 14

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

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MIG/ TIG ELECTRODE

ER90S-B3
Low Alloy, Copper Coated • AWS ER90S-B3

KEY FEATURES CONFORMANCES

• B3 alloyed steel: 2.25% chromium, 1% molybdenum alloyed steel AWS 5.28: ER90S-B3
consumable designed for prolonged elevated temperature service up
BS EN ISO 21952-B: 2C1M
to 600°C (1112°F)
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F) TYPICAL APPLICATIONS
• Weld metal chemistry is low in impurity elements allowing it to • Petro-Chemical • Valve Bodies
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Power Plants • Boiler Superheaters
WELDING POSITIONS • Piping • Heat Exchangers
All
• Turbine Casting • Fractionators
SHIELDING GAS • Steam Chests
MIG: 95% Ar/ 5% CO2
TIG: 100% Ar

DIAMETERS / PACKAGING
Diameter 15 kg (33.lb) 5kg (11lb)
mm (in) Spool Spool
0.8 (0.030) MER90SB3-08
0.9 (0.035) MER90SB3-09
1.0 (0.040) MER90SB3-10
1.2 (0.047) MER90SB3-12
2.4 (3/32) TER90SB3-24
3.2 (1/8) TER90SB3-32

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28/A5.28M

Charpoy V-Notch
Yield Tensile
J (ft·lbf)
Strength(2) Strength Elongation Hardness
MPa (ksi) MPa (ksi) % @-10°C (14°F) HV
Requirements
AWS ER90S-B3 540 (78) min 620 (90) min 17 min - -
Typical Results(3)
MIG: PWHT 1hr @ 690°C (1274°F) 540 (78) 655 (95) 23 >95 220
Typical Results
TIG: PWHT 1hr @ 690°C (1274°F) 550 (80) 665 (96) 27 >150 (111) 225

WIRE COMPOSITION(1) – As Required per AWS A5.28/A5.28M

%C %Mn %Si %S %P
Requirements
AWS ER90S-B3 0.07-0.12 0.40-0.70 0.40-0.70 0.02 max 0.02 max
Typical Results (3)
0.10 0.50 0.50 0.01 >0.02
%Cr %Ni %Mo %Cu
Requirements
AWS ER90S-B3 2.3-2.7 0.20 max 0.9-1.1 0.35 max
Typical Results(3) 2.4 <0.1 1.0 0.10

TYPICAL OPERATING PROCEDURES

Diameter
mm (in) Polarity Current (Amps) Voltage (Volts)

MIG 1.2 (0.045) DC+ 280A 26V

TIG 2.4 (3/32) DC- 100A 12V
(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer

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MIG (GMAW) WIRE

9CRMOV MIG
Low Alloy Steel · AWS ER90S-B9

KEY FEATURES CONFORMANCES

• B9 (P91) alloyed steel: Modified 9CrMo designed to weld equivalent AWS A5.28: ER90S-B9
"type 91" 9CrMo steels modified with small additions of niobium,
BS EN ISO 21952-A: G 9C1MV
vanadium and nitrogen for improved long term creep resistance
• Specifically designed for high integrity structural service at elevated
temperature TYPICAL APPLICATIONS
• Non-copper coated solid wire with Ni+Mn<1.0% • Main Steam Piping
• Weld metal chemistry is low in impurity elements allowing it to • Oil Refineries
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Coal Liquefaction and Gasification Plants
• Power Generation Plants
WELDING POSITIONS
• Turbine Castings
All

SHIELDING GAS
5-20% CO₂ /Argon

DIAMETERS / PACKAGING
Diameter 15kg (33lb)
mm (in) Spool
1.0 (0.040) M9CRMOV-10

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @20°C ( 68°F)
Requirements - AWS ER90S-B9 415 (60) 620 (90) 17 47 (35) min

DEPOSIT COMPOSITION – s Required per AWS A5.28/A5.28M

%C %Mn %Si %S %P %Cr %Ni
Requirements - AWS ER90S-B9 0.08-0.13 0.40-0.80 0.15-0.50 0.010 max 0.010 max 8.5-9.5 0.10-0.40
Typical Results(3) 0.10 0.50 0.25 0.005 0.008 8.7 0.30
%Mo %Nb %V %N %Cu %Al
Requirements - AWS ER90S-B9 0.85-1.10 0.03-0.08 0.15-0.25 0.03-0.07 0.10 max 0.04 max
Typical Results(3) 1.0 0.05 0.20 0.05 0.03 <0.01

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
DC+ 1.2 (0.047) 280 26

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

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TIG (GTAW) CUT LENGTHS

LINCOLN® ER80S-B2
Low Alloy Steel • AWS ER80S-B2

KEY FEATURES CONFORMANCES

• B2 alloyed steel: 1.25% chromium, 0.5% molybdenum alloyed steel AWS A5.28: ER80S-B2
consumable designed for prolonged elevated temperature service up
to 550°C (1022°F)
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F) TYPICAL APPLICATIONS
• Q2 Lot®- Certificate showing actual wire chemistry and mechanical • Petro-Chemical • Valve Bodies
properties available online
• Power Plants • Boiler Superheaters
• Weld metal chemistry is low in impurity elements allowing it to
respect the X Factor (<15ppm) and J-factor (<120ppm) • Piping • Heat Exchangers
• Turbine Casting • Fractionators
• Steam Chests
WELDING POSITIONS
All
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034343

3/32 (2.4) ED034344
1/8 (3.2) ED034345

WIRE COMPOSITION(1) – As Required per AWS A5.28/A5.28M

%C %Mn %Si %Cr %Mo %S %P %Cu %Ni %Zr

Requirements -
0.07-0.12 0.40-0.70 0.40-0.70 1.20-1.50 0.40-0.65 0.025 max 0.025 max 0.35 max 0.20 max -
AWS ER80S-B2

Typical Results 0.09-0.12 0.52-0.60 0.49-0.60 1.32-1.38 0.43-0.54 0.003 max 0.003 0.18 0.07 0.001 max

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TIG (GTAW) CUT LENGTHS

LINCOLN® ER90S-B3
Low Alloy Steel • AWS ER90S-B3

KEY FEATURES CONFORMANCES

• B3 alloyed steel: 2.25% chromium, 1% molybdenum alloyed steel AWS A5.28: ER90S-B3
consumable designed for prolonged elevated temperature service up
to 600°C (1112°F)
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F) TYPICAL APPLICATIONS
• Q2 Lot®- Certificate showing actual wire chemistry and mechanical • Petro-Chemical • Valve Bodies
properties available online
• Power Plants • Boiler Superheaters
• Weld metal chemistry is low in impurity elements allowing it to
respect the X Factor (<15ppm) and J-factor (<120ppm) • Piping • Heat Exchangers
• Turbine Casting • Fractionators
• Steam Chests
WELDING POSITIONS
All SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master Carton

1/16 (1.6) ED034357

3/32 (2.4) ED034358
1/8 (3.2) ED034359

MECHANICAL PROPERTIES(1) – As Required per AWS A5.28

Charpy V-Notch
Yield Strength(2) Tensile Elongation @-28°C (-20°F) Hardness
MPa (ksi) MPa (ksi) on 4d (%) J (ft·lbf) (Rockwell B)

Requirements - ER90S-B3 540 (78) min 620 (90) min 17 min - -

TIG (100% Argon) 575-620 (83-90) 690-725 (100-105) 22-24 250-264 (185-195) 95-97

WIRE COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %S %P %Cr %Ni %Mo %Cu

Requirements
0.07-0.12 0.40-0.70 0.40-0.70 0.025 max 0.025 max 2.30-2.70 0.20 max 0.90-1.20 0.35 max
AWS ER90S-B3
Test Results(3) 0.10 0.56-0.58 0.53-0.54 0.003-0.004 0.005 2.40 0.03-0.04 1.02-1.04 0.06-0.08

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

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TIG (GTAW) CUT LENGTHS

9CRMOV-N
Low Alloy Steel • AWS ER90S-B9

KEY FEATURES CONFORMANCES

• B9 (P91) alloyed steel: Modified 9CrMo designed to weld equivalent AWS A5.28: ER90S-B9
"type 91" 9CrMo steels modified with small additions of niobium, BS EN ISO 21952-A: W CrMo91
vanadium and nitrogen for improved long term creep resistance
• Specifically designed for high integrity structural service at elevated TYPICAL APPLICATIONS
temperature
• Main Steam Piping • Power Generation Plants
• Non-copper coated solid wire
• Oil Refineries • Turbine Castings
• Weld metal chemistry is low in impurity elements allowing it to • Coal Liquefaction and
respect the X Factor (<15ppm) and J-factor (<120ppm) Gasification Plants

WELDING POSITIONS SHIELDING GAS

100% Argon
All

DIAMETERS / PACKAGING
Diameter 5 kg (11 lb)
mm (in) Tube

2.0 (5/64) T9CRMOVN-20

2.4 (3/32) T9CRMOVN-24
3.2 (1/8) T9CRMOVN-32

MECHANICAL PROPERTIES(1) - As Required per AWS A5.28/A5.28M

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation % J (ft•lbf) Hardness HV10(4)
MPa (ksi) MPa (ksi)
4.0 dia. 5.0 dia. @ 20°C (68°F)

Requirements
AWS ER90S-B9 415 (60) min 620 (90) min 17 min 16 min – –
Typical Results (3)

Stress-Relived
@ 760°C (1400°F) for 2 hrs 675 (98) 780 (113) 22 19 220 (162) 265

WIRE COMPOSITION - As Required per AWS A5.28/A5.28M

(1)

%C %Mn %Si %S %P %Cr %Ni

Requirements
AWS ER90S-B9 0.08 - 0.13 0.40 - 0.80 0.15 - 0.50 0.010 max 0.010 max 8.5 - 9.5 0.40 - 0.80
Typical Results (3)
0.10 0.50 0.25 0.006 0.008 9.0 0.60
%Mo %Nb %V %N %Cu %Al

Requirements
AWS ER90S-B9 0.85 - 1.10 0.03 - 0.08 0.15 - 0.25 0.03 - 0.07 0.10 max 0.04 max
Typical Results(3) 1.00 0.05 0.20 0.05 0.03 <0.01

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)

DC- 2.4 (3/32) 100 12

Typical all weld metal. Measured with 0.2% offset. See test results disclaimer Industry specific data, not required by AWS.
(1) (2) (3) (4)

NOTE: Additional test data available upon request.

I-16 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

5CRMO TIG
Low Alloy Steel · AWS ER80S-B6

KEY FEATURES CONFORMANCES

• B6 alloyed steel: 5% chromium, 0.5% molybdenum alloyed AWS A5.28: ER80S-B6
steel for elevated temperature service up to 600°C (1112°F)
BS EN ISO 21952-A: CrMo5Si
• Designed for high strength and improved corrosion resis-
tance in superheated steam, hot hydrogen gas and high
sulphur crude oils TYPICAL APPLICATIONS
• Weld metal chemistry is low in impurity elements allowing • Boiler Superheaters • Pressure Vessels
it to respect the X Factor (<15ppm) and J-factor (<120ppm)
• Heat Exchangers • Nitriding
• Piping
WELDING POSITIONS
All SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 5kg (11lb)
mm (in) Tube
2.4 (3/32) T5CRMO-24
3.2 (1/8) T5CRMO-32

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28/A5.28M

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @20°C ( 68°F)
Requirements - AWS ER80S-B6 470 (68) min 590 (86) min 17 min -
Typical Results(3) PWHT 1hr @ 745°C (1373°F) 530 (77) 640 (93) 28 240 (177)
PWHT 2hr @ 740°C (1364°F) 440 (64) 570 (83) 25 -

WIRE COMPOSITION COMPOSITION – As Required per AWS A5.28/A5.28M

%C %Mn %Si %S %P
Requirements - AWS ER80S-B6 0.03-0.10 0.40-0.70 0.30-0.50 0.020 max 0.020 max
Typical Results(3) 0.07 0.5 0.40 0.01 0.01
%Cr %Mo %Ni %Cu %V
Requirements - AWS ER80S-B6 5.5-6.0 0.50-0.65 0.30 max 0.30 max 0.03 max
Typical Results(3) 5.7 0.55 0.10 0.20 0.02

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
DC- 2.4 (3/32) 140 14

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

www.lincolnelectric.com | I -1 7
TIG (GTAW) CUT LENGTHS

CARBOROD W 225V
Low Alloy Steel • A5.28 ER90S-G

KEY FEATURES CONFORMANCES

• 22V alloyed steel: 2.25% chromium, 1% molybdenum, 0.25% AWS A5.28: ER90S-G
vanadium alloyed steel designed for the welding of creep
resistant steels
TYPICAL APPLICATIONS
• Designed for high creep resistance, hydrocracks in the petrochemical
industry, and hydrogen service for heavy wall pressure vessels • Petro-chemical
• Copper coated TIG rod created with a very low impurity deposit • Pressure Vessels
• Piping

WELDING POSITIONS
All SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 5 kg (11 lb)
mm (in) Tube

2.4 (3/32) W000289159

MECHANICAL PROPERTIES(1) - As Required per AWS A5.28

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation % J (ft•lbf)
MPa (ksi) MPa (ksi)
@-29°C (-20°F)

Typical Results(3) ≥ 500 (73) ≥ 680 (99) ≥ 18 ≥ 100 (74)

PWHT 8 hr @ 710°C (1310°F)

WIRE COMPOSITION(1) - As Required per AWS A5.28

%C %Mn %Si %Cr %Mo %Nb %V

Typical Results (3)

≤ 0.13 ≤ 1.0 ≤ 0.2 2.5 1.0 0.02 0.25

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry specific data, not required by AWS.
(1)

NOTE: Additional test data available upon request.

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TIG (GTAW) CUT LENGTHS

9CRWV TIG
Low Alloy Steel · AWS ER90S-G (92)

KEY FEATURES CONFORMANCES

• B9 (P92) alloyed steel: 9Cr steel designed to weld equivalent 'type 92' AWS A5.28: ER90S-G (92)
steels modified with tungsten, vanadium, niobium, nitrogen, and a
BS EN ISO 21952-A: W ZCrMoWVNb 9 0.5 1.5
small addition of boron to give improved long term creep properties
• P92 steel has rupture strength up to 30% greater than that of P91
steel TYPICAL APPLICATIONS
• Non-copper coated TIG rod specifically designed for high integrity • Main Steam Piping • Power Generation Plants
structural service at elevated temperature
• Oil Refineries • Turbine Castings
• Weld metal chemistry is low in impurity elements allowing it to
• Coal Liquefaction and
respect the X Factor (<15ppm) and J-factor (<120ppm)
Gasification Plants

WELDING POSITIONS SHIELDING GAS

All 100% Argon

DIAMETERS / PACKAGING
Diameter 5kg (11lb)
mm (in) Tube
2.0 (5/64) T9CRWV-20
2.4 (3/32) T9CRWV-24
3.2 (1/8) T9CRWV-32

MECHANICAL PROPERTIES (1) – As Required per A5.28/A5.28M

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @20°C ( 68°F)
Requirements - AWS ER90S-G (92) 440 (64) min 620 (90) min 16 min -
Typical Results(3) 2-4 hr @ 760°C (1400°F) 700 (102) 800 (116) 22 220 (162)
High Temperature - 550°C 374 (276) 455 (336) 24.5 -
600°C 282 (208) 387 (285) 20.5 -
650°C 200 (148) 312 (230) 28 -

WIRE COMPOSITION COMPOSITION – As Required per AWS A5.28/A5.28M

%C %Mn %Si %S %P %Cr %Ni %Mo
Requirements - AWS ER90S-G (92) 0.08-0.13 0.40-0.80 0.40 max 0.015 max 0.015 max 8.0-9.5 0.80 max 0.30-0.60
Typical Results(3) 0.10 0.75 0.30 0.0054 0.008 9.0 0.50 0.45
%W %Nb %V %N %B %Al %Cu
Requirements - AWS ER90S-G (92) 1.5-2.0 0.04-0.07 0.15-0.25 0.03-0.07 0.001-0.005 0.03 max 0.15 max
Typical Results(3) 1.7 0.06 0.20 0.05 0.003 <0.01 <0.05

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
DC+ 2.4 (3/32) 100 12

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

www.lincolnelectric.com | I -19
ORBITAL TIG (GTAW) WIRE

SUPERARC® ORBITAL TIG ER80S-B2

Low Alloy Steel • AWS ER80S-B2

KEY FEATURES CONFORMANCES

• B2 alloyed steel: 1.25% chromium, 0.5% molybdenum alloyed AWS A5.28: ER80S-B2
steel consumable designed for prolonged elevated
temperature service up to 550°C (1022°F)
• Excellent corrosion resistance in refineries to sulfur bearing
crude oil at 250°C-450°C (482°F-842°F) TYPICAL APPLICATIONS
• Capable of exceeding AWS minimum requirement of 550 MPa • Petro-Chemical • Valve Bodies
(80 ksi) tensile strength after 8 hours of stress relieving at
620°C (1150°F) • Power Plants • Boiler Superheaters

• Weld metal chemistry is low in impurity elements allowing it • Piping • Heat Exchangers
to respect the X Factor (<15ppm) and J-factor (<120ppm) • Turbine Casting • Fractionators
• Steam Chests

WELDING POSITIONS
All
SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameters 2 lb (1 kg) Plastic Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Master Carton Plastic Spool

0.035 (0.9) ED034465 ED034469

0.045 (1.1) ED034466 ED034470

WIRE COMPOSITION - As Required per AWS A5.28

%C %Mn %Si %Ni %P

Requirements - AWS ER80S-B2 0.07-0.12 0.40-0.70 0.40-0.70 0.20 max 0.025 max
Typical Results(1) 0.10-0.11 0.56-0.57 0.54-0.55 0.03-0.14 0.003-0.005
%S %Cr %Mo %Cu

Requirements - AWS ER80S-B2 0.025 max 1.20-1.50 0.40-0.65 0.35 max

Typical Results(1) 0.003-0.004 1.35-1.40 0.49-0.52 0.20-0.23

See test results disclaimer

(1)

I-20 | www.lincolnelectric.com
ORBITAL TIG (GTAW) WIRE

SUPERARC® ORBITAL TIG ER90S-B3

Low Alloy Steel • AWS ER90S-B3

KEY FEATURES CONFORMANCES

• B3 alloyed steel: 2.25% chromium, 1% molybdenum alloyed steel AWS A5.28: ER90S-B3
consumable designed for prolonged elevated temperature service up
to 600°C (1112°F)
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F) TYPICAL APPLICATIONS
• Capable of exceeding AWS minimum requirement of 6200 MPa (90 • Petro-Chemical • Valve Bodies
ksi) tensile strength after 8 hours of stress relieving at 690°
• Power Plants • -oiler Superheaters
• Weld metal chemistry is low in impurity elements allowing it to
respect the X Factor (<15ppm) and J-factor (<120ppm) • Piping • Heat Exchangers
• Turbine Casting • Fractionators
• Steam Chests

WELDING POSITIONS
SHIELDING GAS
All
100% Argon

DIAMETERS / PACKAGING
Diameters 2 lb (1 kg) Plastic Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Master Carton Plastic Spool

0.035 (0.9) ED034471

0.045 (1.1) ED034468

WIRE COMPOSITION - As Required per AWS A5.28

%C %Mn %Si %Ni %P

Requirements - AWS ER90S-B3 0.07-0.12 0.40-0.70 0.40-0.70 0.20 max 0.025 max
Typical Results (1)
0.09-0.10 0.53-0.57 0.53-0.57 0.03-0.04 0.004
%S %Cr %Mo %Cu

Requirements - AWS ER90S-B3 0.025 max 2.30-2.70 0.90-1.20 0.35 max

Typical Results(1) 0.003- 0.004 2.38-2.42 0.99-1.02 0.06

See test results disclaimer

(1)

www.lincolnelectric.com | I -2 1
SUBMERGED ARC (SAW) ELECTRODE

9CRWV SAW
Low Alloy Solid Electrde · AWS EG (92)

KEY FEATURES CONFORMANCES

• B9 (P92) alloyed steel: 9Cr steel designed to weld equivalent 'type 92' AWS A5.23 EG (92)
steels modified with tungsten, vanadium, niobium, nitrogen, and a
BS EN ISO 21952-A S ZCrMoWVNb 9 0.5 1.5
small addition of boron to give improved long term creep properties
• P92 steel has rupture strength up to 30% greater than that of P91
steel TYPICAL APPLICATIONS
• Non-copper coated SAW electrode specifically designed for high • Main Steam Piping
integrity structural service at elevated temperature
• Oil Refineries
• Weld metal chemistry is low in impurity elements allowing it to
• Coal Liquefaction and Gasification Plants
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Power Generation Plants
• Turbine Castings
RECOMMENDED FLUXES
OP 9W
OP 90W

DIAMETERS / PACKAGING
Diameter 25kg (55lb)
mm (in) Spool
2.4 (3/32) SA9CRWV-24
3.2 (1/8) SA9CRWV-32

MECHANICAL PROPERTIES (1) – As Required per AWS A5.23/A5.23M

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @20°C ( 68°F)
Requirements - AWS EG (92) 440 (64) min 620 (90) min 16 min -
Typical Results 2-4 hr @ 760°C (1400°F)
(3)
700 (102) 800 (116) 22 220 (162)
High Temperature - 550°C 374 (276) 455 (336) 24.5 -
600°C 282 (208) 387 (285) 20.5 -
650°C 200 (148) 312 (230) 28 -

DEPOSIT COMPOSITION – As Required per AWS A5.23/A5.23M

%C %Mn %Si %S %P %Cr %Ni %Mo
Requirements - AWS EG (92) 0.08-0.13 0.40-0.80 0.40 max 0.015 max 0.015 max 8.0-9.5 0.80 max 0.30-0.60
Typical Results(3) 0.10 0.75 0.30 0.005 0.008 9.0 0.50 0.45
%W %Nb %V %N %B %Al %Cu
Requirements - AWS EG (92) 1.5-2.0 0.04-0.07 0.15-0.25 0.03-0.07 0.001-0.005 0.03 max 0.15 max
Typical Results (3)
1.7 0.06 0.20 0.05 0.003 <0.01 <0.05

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
DC+ 2.4 (3/32) 420 28

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

I-22 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

9CRMO
Low Alloy Solid Electrode · AWS EB8

KEY FEATURES CONFORMANCES

• B8 alloyed steel: 9% chromium, 1% molybdenum martensitic alloy for AWS A5.23 EB8
elevated temperature service up to 600°C (1112°F)
BS EN ISO 24598-A SCrMo9
• Designed for high strength and improved corrosion resistance in
superheated steam, hot hydrogen gas and high sulphur crude oils
where higher performance than 5% chromium, 0.5% molybdenum
steels is required TYPICAL APPLICATIONS
• Supplied in 25kg precision layer wound spools • Heat Exchangers • Oil Refineries
• Weld metal chemistry is low in impurity elements allowing it to • Piping • Boiler superheater tubing
respect the X Factor (<15ppm) and J-factor (<120ppm) • Pressure Vessels

RECOMMENDED FLUXES
OP 125W

DIAMETERS / PACKAGING
Diameter 25kg (55lb)
mm (in) Spool
2.4 (3/32) SA9CRMO-24

MECHANICAL PROPERTIES (1) – As Required per AWS A5.23/A5.23M

Charpy V-Notch Hardness
Yield Strength(2) Tensile Strength Elongation J (ft•lbf) HV
MPa (ksi) MPa (ksi) % @20°C ( 68°F) @PWHT
Requirements - AWS EB8 435 (63) min 590 (86) min 17 min 34 min -

DEPOSIT COMPOSITION – As Required per AWS A5.23/A5.23M

%C %Mn %Si %S %P
Requirements - AWS EB8 0.06-0.10 0.40-0.60 0.30-0.50 0.020 max 0.020 max
Typical Results(3) 0.07 0.50 0.40 0.01 0.015
%Cr %Ni %Mo %Cu
Requirements - AWS EB8 8.5-10.0 0.50 max 0.80-1.20 0.35 max
Typical Results(3) 9.0 0.10 0.90 0.10

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
DC+ or AC 2.4 (3/32) 300-500 28-36

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

www.lincolnelectric.com | I -2 3
SUBMERGED ARC (SAW) ELECTRODE

5CRMO SAW
Low Alloy Solid Electrde · AWS EB6

KEY FEATURES CONFORMANCES

• B6 alloyed steel: 5% chromium, 0.5% molybdenum alloyed steel for AWS A5.23 EB6
elevated temperature service up to 600°C (1112°F)
BS EN ISO 21952-A CrMo5Si
• Designed for high strength and improved corrosion resistance in
superheated steam, hot hydrogen gas and high sulphur crude oils
TYPICAL APPLICATIONS
• Weld metal chemistry is low in impurity elements allowing it to
respect the X Factor (<15ppm) and J-factor (<120ppm) • Boiler Superheaters
• Heat Exchangers
• Piping
RECOMMENDED FLUXES • Pressure Vessels
OP 125W • Nitriding

DIAMETERS / PACKAGING
Diameter 25kg (55lb)
mm (in) Spool
2.4 (3/32) SA5CRMO-24

MECHANICAL PROPERTIES (1) – As Required per AWS A5.23/A5.23M

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @20°C ( 68°F)
Requirements - AWS EB6 470 (68) min 590 (86) min 17 min -
Typical Results PWHT 1hr @ 740°C (1364°F)
(3)
470 (68) 600 (87) 27 70 (52)

WIRE COMPOSITION COMPOSITION – As Required per AWS A5.23/A5.23M

%C %Mn %Si %S %P
Requirements - AWS EB6 0.03-0.10 0.40-0.70 0.30-0.50 0.020 max 0.020 max
Typical Results(3) 0.07 0.50 0.40 0.01 0.01
%Cr %Mo %Ni %Cu %V
Requirements - AWS EB6 5.5-6.0 0.50-0.65 0.30 max 0.30 max 0.03 max
Typical Results(3) 5.7 0.55 0.10 0.20 0.02

TYPICAL OPERATING PROCEDURES

Polarity Diameter mm (in) Current (Amps) Voltage (Volts)
DC+ 2.4 (3/32) 400 30

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

Procedures in these areas are procedures for short circuiting mode using 100% CO2. When using 75% Argon, 25% CO2 for short circuit transfer, reduce voltage by 1 to 2 volts.
(5)

I-24 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-92
Low Alloy Solid Electrode • AWS EB2R

KEY FEATURES CONFORMANCES

• B2 alloyed steel: 1.25% chromium, 0.5% molybdenum deposit which AWS A5.23: EB2R
meets specific requirements for improved temper embrittlement
BS EN ISO: S CrMo1
resistance with prolonged service at 400°C-600°C (752°F-1112°F)
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F) RECOMMENDED FLUXES
• Actual (Type 3.1) Certificates containing chemical composition for each Lincolnweld® 880M®, 882™, MIL800-H™, 960®, 822™
lot of wire are available in the Lincoln Electric Certificate Center

TYPICAL APPLICATIONS
• Petro-Chemical • Valve Bodies
• Power Plants • Boiler Superheaters
• Piping • Heat Exchangers
• Turbine Casting • Fractionators
• Steam Chests

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)
in (mm) Coil

3/32 (2.4) EDS30783

1/8 (3.2) EDS26960
5/32 (4.0) EDS26961

WIRE COMPOSITION(1) - As Required per AWS A5.23

%As %C %Cr %Mn %Mo %P

Requirements - EB2R 0.005 max 0.07-0.15 1.00-1.75 0.45-1.00 0.45-0.65 0.010 max
Typical Results 0.001 0.13 1.15 0.81 0.52 0.005
%S %Sb %Si %Sn %Cu

Requirements - EB2R 0.010 max 0.005 max 0.05-0.30 0.005 max 0.15 max
Typical Results 0.006 0.001 max 0.10 0.001 max 0.07

www.lincolnelectric.com | I -25
SUBMERGED ARC (SAW) ELECTRODE

LINCOLNWELD® LA-93
Low Alloy Solid Electrode • AWS EB3R

KEY FEATURES CONFORMANCES

• B3 alloyed steel: 2.25% chromium, 1% molybdenum deposit which AWS A5.23: EB3R
meets specific requirements for improved temper embrittlement BS EN ISO: S CrMo2
resistance with prolonged service at 400°C-600°C (752°F-1112°F)
• Excellent corrosion resistance in refineries to sulfur bearing crude oil
at 250°C-450°C (482°F-842°F)
RECOMMENDED FLUXES
• Actual (Type 3.1) Certificates containing chemical composition for each Lincolnweld® 880M®, 882™, MIL800-H™, 960®, 822™
lot of wire are available in the Lincoln Electric
Certificate Center
TYPICAL APPLICATIONS
• Petro-Chemical • Valve Bodies
• Power Plants • Boiler Superheaters
• Piping • Heat Exchangers
• Turbine Casting • Fractionators
• Steam Chests

DIAMETERS / PACKAGING
Diameter 60 lb (27.2 kg)
in (mm) Coil

3/32 (2.4) EDS30784

1/8 (3.2) EDS26962
5/32 (4.0) EDS26963

WIRE COMPOSITION(1) - As Required per AWS A5.23

%As %C %Cr %Mn %Mo %P

Requirements - EB3R 0.005 max 0.05-0.15 2.25-3.00 0.40-0.80 0.90-1.10 0.010 max
Typical Results 0.000 0.12 2.50 0.61 0.96 0.003
%S %Sb %Si %Sn %Cu

Requirements - EB3R 0.010 max 0.005 max 0.05-0.30 0.005 max 0.15 max
Typical Results 0.006 0.000 0.10 0.002 0.08

I-26 | www.lincolnelectric.com
SUBMERGED ARC (SAW) ELECTRODE

OE-S1 CRMO91
Low Alloy Solid Electrode • AWS EB91

KEY FEATURES CONFORMANCES

• B9 (P91) alloyed steel: Modified 9CrMo designed to weld equivalent AWS A5.23: EB91
'type 91' 9CrMo steels modified with small additions of niobium, vana-
BS EN ISO 24598-A: S CrMo91
dium and nitrogen for improved long term creep resistance
• Specifically designed for high integrity structural service at elevated
temperature
• Precision layer wound material TYPICAL APPLICATIONS
• Weld metal chemistry is low in impurity elements allowing it to • Main Steam Piping
respect the X Factor (<15ppm) and J-factor (<120ppm) • Oil Refineries
• Coal Liquefaction and Gasification Plants

RECOMMENDED FLUXES • Power Generation Plants

OP 90W • Turbine Castings
OP 9W

DIAMETERS / PACKAGING
Diameter 25kg (55lb)
mm (in) Spool

2.4 (3/32) W000285394

3.2 (1/8) W000285396

WIRE COMPOSITION - As Required per AWS A5.23

%C %Mn %Si %Cr %Ni %Mo %Nb %V

OE-S1 CrMo91 0.10 0.50 0.30 9.0 0.60 0.95 0.055 0.22

www.lincolnelectric.com | I -2 7
SUBMERGED ARC (SAW) WIRE

9CRMOV-N
Low Alloy Solid Electrode • AWS EB91

KEY FEATURES CONFORMANCES

• B9 (P91) alloyed steel: Modified 9CrMo designed to weld equivalent AWS A5.23: EB91
'type 91' 9CrMo steels modified with small additions of niobium,
vanadium and nitrogen for improved long term creep resistance
• Non-copper coated solid electrode specifically designed for high
integrity structural service at elevated temperature TYPICAL APPLICATIONS
• Weld metal chemistry is low in impurity elements allowing it to • Main Steam Piping
respect the X Factor (<15ppm) and J-factor (<120ppm)
• Oil Refineries
• Coal Liquefaction and Gasification Plants
RECOMMENDED FLUXES • Power Generation Plants
OP 9W • Turbine Castings
OP 90W

DIAMETERS / PACKAGING
Diameter 25kg (55 lb)
mm (in) Spool

2.4 (3/32) SA9CRMOVN-24

3.2 (1/8) SA9CRMOVN-32

MECHANICAL PROPERTIES(1) – As Required per AWS A5.23/A5.23M

Yield Tensile Charpoy V-Notch
Strength(2) Strength Elongation J (ft·lbf) Hardness
MPa (ksi) MPa (ksi) % @20°C (68°F) HV

Requirements
AWS EB91 415 (60) min 620 (90) min 16 min - -
Typical Performance(3)
As-Welded 610 (88) 720 (104) 25 45 (33) 230

DEPOSIT COMPOSITION(1) – As Required per AWS A5.23/A5.23M

%C %Mn %Si %S %P %Cr %Ni
Requirements
AWS EB91 0.08-0.13 0.40-0.80 0.15-0.50 0.010 max 0.010 max 8.5-9.5 0.4-0.8
Typical Performance(3) 0.1 0.5 0.25 0.006 0.008 9.0 0.6
%Mo %Nb %V %N %Cu %Al
Requirements
AWS EB91 0.85-1.1 0.03-0.08 0.15-0.25 0.03-0.07 0.10 max 0.04 max
Typical Performance(3) 1.0 0.05 0.20 0.05 0.03 <0.01

TYPICAL OPERATING PROCEDURES

Diameter
mm (in) Polarity Current (Amps) Voltage (Volts)

2.4 (3/32) DC+ 420 28

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Perferred polarity is listed first.

I-28 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

OP 90W
Low Alloy Flux • EN ISO 14174- S A FB 1 55 DC H5

KEY FEATURES TYPICAL APPLICATIONS

• Special agglomerated flux for welding P91 and P92 high creep • Heat Exchangers
resistant steels
• Pressure Vessels
• Flux provides a maximum resistance to hot cracking at high interpass
• Oil Refineries
temperatures
• Boiler superheater tubing
• Flux from drybag can be used without re-drying (300-350°C)

RECOMMENDED WIRES
PRODUCT INFORMATION
Low Alloy Electrode
Basicity Index: 3 OE-S1 CrMo91, OE-S1 CrMo92, 9CRMOV, 9CRMOV-N, 9CRWV

PACKAGING
25 lb (55 kg) DryBag W000374906

AWS TEST RESULTS

Charpy V-Notch
J (ft*lbf)
Yield Strength Tensile Strength Elongation
Weld Condition MPa (ksi) MPa (ksi) (%) @0°C (32°F) @20°C (68°F)

Typical Results
(3)

OE-S1 CrMo91 As- Welded ≥ 540 (78) 620-760 (90-110) ≥ 17 ≥ 27 (20) ≥ 50 (37)

OE-S1 CrMo92 As- Welded ≥ 540 (78) 620-760 (90-110) ≥ 17 – ≥ 50 (37)

FLUX COMPOSITION
%CaO+MgO %Al2O3+MnO %CaF2 %SiO2+TiO2

OP 90W 40 25 20 10

www.lincolnelectric.com | I -29
SUBMERGED ARC (SAW) FLUX

OP CROMO F537
Low Alloy Flux • EN ISO 760- SA FB 1 55 AC H5

KEY FEATURES TYPICAL APPLICATIONS

• Special agglomerated flux for welding creep resistant 22V • Heat Exchangers
and B3 steels
• Pressure Vessels
• Metallurgical properties include low silicon pick-up and
• Oil Refineries
neutral behavior regarding manganese
• Boiler superheater tubing
• Low bulk density and rate of consumption
• Able to be welded with the twin-wire process and tandem
welding with two or more wire electrodes RECOMMENDED WIRES
Low Alloy Electrode
OE CROMO S225V
PRODUCT INFORMATION
Basicity Index: ~2.6

PACKAGING
25 lb (55 kg) DryBag W000402695

AWS TEST RESULTS

Charpy V-Notch
Yield Strength Tensile Strength Elongation
Weld Condition MPa (ksi) MPa (ksi) (%) J (ft•lbf) @°C (°F)

Typical Results(3)
OE-CROMO S225V Stress Relieved ≥ 540 (78) 620-750 (90-109) ≥ 18 ≥ 27(20) min -20 (-4)

FLUX COMPOSITION
%Al2O3+MnO %SiO2+TiO2 %CaO+MgO %CaF2

OP CROMO F537 20 15 40 25

I-30 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX

LA490
Special Neutral Flux • EN ISO 14174 SA FB 155 AC H5

KEY FEATURES CONFORMANCES

• Recommended for use with 9CrMoV-N & 9CrMoV solid wires AWS A5.23M: F62P0-EB91-B91
• Agglomerated fluoride-basic flux for P91 & P92 modified (FLUX-WIRE COMBINATION)
9CrMo creep resistant steels
• Composition aids in producing crack resistant welds TYPICAL APPLICATIONS
• Self releasing slag • Main Steam Piping
• Power Generation Plants
PACKAGING • Oil Refineries
25 kg (55.1 lb) Sahara ReadyBag™ FXLA490SA-25SRB
OPERATING PARAMETERS
AC or DC+; typical 420A, 28V,
390mm/min (15.4 in/min)

FLUX COMPOSITION(1)
%SiO2 +Al2O3 %CaO + MgO %CaF2 Basicity Index (Boniszewski)

LA490 30 36 27 Approximately 3.0

AWS TEST RESULTS(1)

Flux/Wire PWHT Yield Strength(2) Tensile Strength Elongation (%) Charpy V-Notch AWS Classification
Combination Condition MPa (ksi) MPa (ksi) 4d 5d J (ft•lbf) @ °C (°F) (A5.23M)

9CrMoV-N 750°-760°/2h 610 (89) 720 (104) 25% 23% 45 (33) 20 (68) F62PO-EB91-B91

(1)
See test results disclaimer (2)Measured with 0.2% offset.
NOTE: If flux becomes damp, rebake at 300-350°C (572-662°F)/1-2 hours to restore to as-packed condition.
NOTE: For the most up-to-date AWS certificates of conformances please visit www.lincolnelectric.com

www.lincolnelectric.com | I -3 1
 FLUX-CORED (FCAW-G) WIRE

SUPERCORE® F91
Low Alloy, All Position • AWS E91T1-B9C/M-H4

KEY FEATURES CONFORMANCES

• B9 (P91) alloyed steel: Modified 9CrMo designed to weld equivalent AWS A5.29: E91T1-B9C/M-H4
“type 91” 9CrMo steels modified with small additions of niobium, va- AWS A5.36M : (5) E91T1-C1PZ-B91-H4 or
nadium and nitrogen for improved long term creep resistance, tough- E91T1-M21PZ-B91-H4
ness fatigue and oxidation, and resistance at elevated temperatures
EN ISO 17634-B: T69T1-1C/M-9C1MV
• Electrode provides high deposition rates and fast freezing slag for out
of position welding
TYPICAL APPLICATIONS
• Features a rutile flux system with an alloyed strip capable of produc-
ing low hydrogen weld • Main Steam Piping • Power Generation Plants
• Oil Refineries • Turbine Castings
SHIELDING GAS • Coal Liquefaction and
100% CO2 Gasification Plants
80% Argon/ 20% CO2
Flow Rate: 40-50 CFH WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 15 kg (33 lb)
mm (in) Spool

1.2 (0.045) SCF91-12

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation Hardness
J (ft•lbf)
MPa (ksi) MPa (ksi) % @ 20°C (68°F) HV
Requirements
AWS E91T1-B9C/M-H4 565 (82) min 690 (100) min 17 min – –
Typical Results (3)

Room Temperature
2 hr @760°C (1400°F) 660 (96) 790 (115) 20 28 (21) 260
6 hr @ 760°C (1400°F) 630 (91) 750 (109) 23 36 (97) 250
High Temperature
+566°C (1050°F) 360 (52) 450 (65) 21 – –
+600°C (1112°F) 288 (42) 420 (61) 27 – –
+650°C (1202°F) 245 (36) 396 (57) 29 – –

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S %P %Cr %Ni
Requirements
AWS E91T1-B9C/M-H4 0.08 - 0.13 0.60 - 1.20 0.50 max 0.015 max 0.020 max 8.0 - 10.0 0.80 max
Typical Results (3)
0.10 0.80 0.30 0.010 0.016 9.0 0.50
%Mo %Nb %V %N %Cu %Al %Ni+Mn
Requirements
AWS E91T1-B9C/M-H4 0.85 - 1.2 0.02 - 0.07 0.15 - 0.25 0.02 - 0.07 0.15 max 0.04 max 1.5 max
Typical Results(3) 1.0 0.04 0.20 0.05 0.05 0.01 1.3

TYPICAL OPERATING PROCEDURES(6)

Diameter
mm (in) Polarity Current (Amps) Voltage (Volts)

1.2 (0.045) DC+ 140-170 24-26

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry specific data, not required by AWS. (5) Dependent on shielding gas
(1) (6)
Using 100%CO2, the voltage should be increased by 1-2V
NOTE: Additional test data available upon request.

I-32 | www.lincolnelectric.com
FLUX-CORED (FCAW-G) WIRE

CORMET™ 1
Low Alloy, All Position • AWS E81T1-B2C/M-H4

KEY FEATURES CONFORMANCES

• B2 alloyed steel: 1.25% chromium, 0.5% molybdenum al- AWS A5.29: E81T1-B2C/M-H4
loyed steel for prolonged elevated temperature service up BS EN ISO 17634-B: T55T1-1C/M-1CM
to 550°C (1022°F)
• Designed for high strength and improved corrosion resis- TYPICAL APPLICATIONS
tance in refineries to sulphur bearing crude oil at 250-450°C
(482-842°F) • Petro-Chemical • Valve Bodies
• Power Plants • Boiler Superheaters
SHIELDING GAS • Piping • Heat Exchangers

80% Argon / 20% CO2 • Turbine Casting • Fractionators

100% CO2 • Steam Chests
Flow Rate: 40-50 CFH

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 16kg (35 lb)
mm (in) Spool

1.2 (0.045) CORM1-12N

MECHANICAL PROPERTIES(1)
Charpoy V-Notch
J (ft·lbf)

Yield Strength(2) Tensile Strength Elongation Hardness

MPa (ksi) MPa (ksi) % @20°C (68°F) @-20°C (-4°F) HV
Requirements
E81T1-B2C/M-H4 470 (68) min 550 (80) min 19 min - - -
Typical Results(3)
PWHT 1-2 hr. @ 690° C (1274° F) 545 (79) 635 (92) 24 150 80 200

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S
Requirements
E81T1-B2C/M-H4 0.05-0.12 1.25 max 0.80 max 0.030 max
Typical Results(3) 0.06 1.00 0.30 0.010
%P %Cr %Mo %Cu
Requirements
E81T1-B2C/M-H4 0.030 max 1.00-1.50 0.40-0.65 0.3 max
Typical Results(3) 0.010 1.30 0.55 <0.1

TYPICAL OPERATING PROCEDURES

Diameter Voltage(4) Current
mm (in) Polarity (Volts) (Amps)
1.2 (0.045) DC+ 24-30 160-260

(1)
Typical all weld metal (2) Measured with 0.2% offset (3) See test results disclaimer (4) Settings are for 80%Ar/20%CO2 shielding gas. Increase voltage 1-2V for 100% CO2.

www.lincolnelectric.com | I -3 3
FLUX-CORED (FCAW-G) WIRE

CORMET™ 2
Low Alloy, All Position • AWS E91T1-B3C/M-H4

KEY FEATURES CONFORMANCES

• B3 alloyed steel: 2.25% chromium, 1% molybdenum alloyed steel AWS A5.29: E91T1-B3C/M-H4
designed for prolonged elevated temperature service up to BS EN ISO 17634-B: T62T1-1C/M-2C1M
600°C (1112°F)
• All-positional flux cored wire suitable for welding fixed pipework
• Designed using a high purity steel sheath for high deposition rates
TYPICAL APPLICATIONS
WELDING POSITIONS
• Petro-Chemical • Valve Bodies
All • Power Plants • Boiler Superheaters
• Piping • Heat Exchangers
SHIELDING GAS • Turbine Casting • Fractionators
80% Argon / 20% CO2 • Steam Chests
100% CO2
Flow Rate: 40-50 CFH

DIAMETERS / PACKAGING
Diameter 16kg (35 lb)
mm (in) Spool
1.2 (0.045) CORM2-12N

MECHANICAL PROPERTIES(1)
Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf) Hardness
MPa (ksi) MPa (ksi) % @ 20°C (68°F) @-20°C (-4°F) HV

Requirements
AWS E91T1-B3C/M-H4 540 (78) min 620 (90) min 17 min – – –
Typical Results(3)
PWHT 1-2 hr. @ 690° C (1274° F) 570 (83) 680 (99) 21 150 60 220

DEPOSIT COMPOSITION(1)
%C %Mn %Si %S

Requirements
AWS E91T1-B3C/M-H4 0.05 - 0.12 1.25 max 0.80 max 0.030 max
Typical Results(3) 0.06 1.00 0.30 0.010
%P %Cr %Mo %Cu
Requirements
AWS E91T1-B3C/M-H4 0.030 max 2.00 - 2.50 0.90 - 1.20 0.30 max
Typical Results(3) 0.010 2.30 1.00 0.05

TYPICAL OPERATING PROCEDURES(5)

Diameter Voltage Current
mm (in) Polarity (Volts) (Amps)

1.2 (0.045) DC+ 24-30 160-260

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry specific data, not required by AWS. (5)Settings are for 80%Ar/20%CO2 shielding gas. Increase voltage 1-2V for 100% CO2.
(1)

NOTE: Additional test data available upon request.

I-34 | www.lincolnelectric.com
 CONSUMABLES

ALUMINUM & CAST IRON

MIG (GMAW) WIRE

SUPERGLAZE® 4043
Aluminum • AWS ER4043

KEY FEATURES CONFORMANCES

• Designed for welding heat-treatable base alloys and AWS A5.10:
more specifically 6XXX series alloys ASME SFA 5.10: ER4043
CWB/CSA W48-06: ER4043
• Lower melting point and more fluidity than 5XXX series
ISO 18273: ER4043
filler alloys
TUV: AlSi5
• Low sensitivity to weld cracking with 6XXX series base alloys DB: S AI 5356 (AIMg5Cr(A)
• Suitable for sustained elevated temperature service, i.e. S AI 5356 (AIMg5Cr(A)
above 65°C (150°F)
• Not recommended for materials to be anodized

TYPICAL APPLICATIONS
WELDING POSITIONS
• For welding 6XXX alloys, and most casting alloys
All, except vertical down
• Automotive components such as frame and drive shafts
• Bicycle frames
NOTE
• Typical Joint Designs and Operating Procedures on
pg. I-14 - I-16
SHIELDING GAS
100% Argon
Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Spool 16 lb (7.3 kg) 20 lb (9.1 kg) 60 lb (27.2 kg) 300 lb (136 kg)
in (mm) 20 lb (9.1 kg) Master Carton Plastic Spool Plastic Spool Mini-Drum Gem-Pak™ Box
0.030 (0.8) ED030307
0.035 (0.9) ED030308 ED028395 ED036718(a) ED036609
3/64 (1.2) ED030310 ED029234 ED036592 ED036610
1/16 (1.6) ED030281 ED036719 ED036611
(a)
This part number contains glass gems.

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER4043 Remainder 4.50-6.00 0.80 max 0.30 max 0.05 max
Typical Results(2) Remainder 5.26 0.15 0.01 0.01
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER4043 0.05 max — 0.10 max 0.20 max 0.0003 max
Typical Results (2)
0.03 — 0.001 0.01 <0.0002
Typical all weld metal. See test results disclaimer
(1) (2)

J-1 | www.lincolnelectric.com
MIG (GMAW) WIRE

SUPERGLAZE® 4047
Aluminum • AWS ER4047

KEY FEATURES CONFORMANCES

• Lower melting point and higher fluidity than 4043 wires AWS A5.10: ER4047
• Can be used as a substitute for 4043 wires to increase ASME SFA 5.10: ER4047
silicon in the weld metal, minimize hot cracking and EN ISO 18273: AlSi5
produce higher fillet weld shear strength

TYPICAL APPLICATIONS
WELDING POSITIONS
• Automotive components
All, except vertical down • Heat exchangers
• Body panels
NOTE • Brazing of aluminum sheets, extrusions and castings
• Typical Joint Designs and Operating Procedures on
pg. I-14 - I-16
SHIELDING GAS
100% Argon
Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter
16 lb (7.3 kg) 300 lb (136 kg)
in (mm) Plastic Spool Gem-Pak™ Box
0.035 (0.9) EDS28415
3/64 (1.2) EDS28417 ED036613
1/16 (1.6) EDS28418 ED036612

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER4047 Remainder 11.00-13.00 0.80 max 0.30 max 0.15 max
Typical Results(2) As Reported per AWS Requirements
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER4047 0.10 max — 0.20 max — 0.0003 max

Typical Results(2) As Reported per AWS Requirements

Typical all weld metal. (2)See test results disclaimer

(1)

www.lincolnelectric.com | J-2
MIG (GMAW) WIRE

SUPERGLAZE® 5183
Aluminum • AWS ER5183

KEY FEATURES CONFORMANCES

• Designed for applications where higher strength is required AWS A5.10: ER5183
• For 5083 and 5456 base materials ASME SFA 5.10: ER5183
ABS/AWS: ER5183 Ar&Ar/He
LR: WC/I-1 S & I-5 S
WELDING POSITIONS DNV-GL: 5183 I-1
All, except vertical down BV Grade: WC
CWB/CSA W48-06: ER5183
KR: WC G I-1 & I-5
SHIELDING GAS CCS: WC I-1
100% Argon ISO 18273: AlMg4, 5Mn0, 7(A)
Argon / Helium Mixtures TUV and DB: AlMg 4, 5 Mn
Flow Rate: 30 - 50 CFH

TYPICAL APPLICATIONS
NOTE
• Marine fabrication and repair
• Typical Joint Designs and Operating Procedures on • Cryogenic tanks
pg. I-14 - I-16
• Shipbuilding and other high strength structural
aluminum applications
• Bicycle frames
• Railing industry
• Offshore industry

DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Spool 16 lb (7.3 kg) 300 lb (136 kg)
in (mm) 20 lb (9.1 kg) Master Carton Plastic Spool Gem-Pak™ Box
0.035 (0.9) EDS30322 EDS28437 ED034789
3/64 (1.2) ED034791
1/16 (1.6) EDS28438 ED034792

WIRE COMPOSITION(1) – As Required per SFA/AWSA5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5183 Remainder 0.40 max 0.40 max 0.10 max 0.50 - 1.00
Typical Results(2) Remainder 0.03 0.13 0.001 0.65
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5183 4.30 - 5.20 0.05 - 0.25 0.25 max 0.15 max 0.0003 max
Typical Results (2)
4.99 0.10 0.02 0.07 0.0002

Typical all weld metal. (2)See test results disclaimer

(1)

J-3 | www.lincolnelectric.com
MIG (GMAW) WIRE

SUPERGLAZE® HD 5183
Aluminum • AWS ER5183

KEY FEATURES CONFORMANCES

• Designed for heavy duty applications AWS A5.10:
• Reduced shavings and improved feedability Lloyd’s Register:
ISO 18273:
• For 5083 and 5456 base materials
ER5183
WC/I-1
WELDING POSITIONS AlMg4.5Mn0.7(A)
All

SHIELDING GAS
100% Argon
Argon / Helium Mixtures TYPICAL APPLICATIONS
Flow Rate: 30 - 50 CFH for Argon • Ideal for aggressive work environments and
applications with long conduit lengths
NOTE • Marine fabrication and repair

• Typical Joint Designs and Operating Procedures on • Cryogenic tanks

pg. I-14 - I-16 • Shipbuilding and other high strength structural
aluminum applications
• Railcars
• Offshore industry

DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg) 20 lb (9.1 kg) 300 lb (136 kg)
in (mm) Steel Spool Plastic Spool Gem-Pak™ Box

0.035 (0.9) ED035690 ED035691 ED036341

3/64 (1.2) ED035692 ED035693 ED036342
1/16 (1.6) ED035694 ED035695 ED036343

WIRE COMPOSITION(1) – As Required per AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5183 Remainder 0.40 max 0.40 max 0.10 max 0.50-1.0
Typical Results(2) Remainder 0.03 0.13 0.001 0.65
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5183 4.3-5.2 0.05-0.25 0.25 max 0.15 max 0.0003 max
Typical Results (2)
5.0 0.10 0.02 0.07 0.00002

Typical wire chemistry. (2)See test results disclaimer

(1)

www.lincolnelectric.com | J-4
MIG GMAW) WIRE

SUPERGLAZE® 5356
Aluminum • AWS ER5356

KEY FEATURES CONFORMANCES

• General purpose filler alloy for welding 5XXX series alloys AWS A5.10:
• The most widely used welding alloy ABS/AWS: ER5356
ASME SFA A5.10: ER5356
Lloyd’s Register: ER5356
WELDING POSITIONS DNV-GL: WB/I-1 S
BV Grade: 5356 I-1
All, except vertical down
CWB/CSA W48-06: WB
KR: ER5356
SHIELDING GAS TUV and DB: WB G I-1
ISO 18273: AI 5356 (AIMg5Cr(A))
100% Argon AlMg5Cr(A)
Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH

TYPICAL APPLICATIONS
NOTE • Automotive bumpers and supports
• Typical Joint Designs and Operating Procedures on • Structural frames in the shipbuilding industry
pg. I-14 - I-16 • Formed truck panels
• Railing Industry
• Power Industry
• Trailer Manufacturing

DIAMETERS / PACKAGING
Diameter 1 lb (0.4 kg) Plastic Spool 16 lb (7.3 kg) 20 lb (9.1 kg) 60 lb (27.2 kg) 300 lb (136 kg) 300 lb (136 kg)
in (mm) 20 lb (9.1 kg) Master Carton Platic Spool Plastic Spool Mini-Drum Accu-Pak® Box Gem-Pak™ Box
0.035 (0.9) ED030312 ED028385 ED036720(c) ED033178(a) ED034722
3/64 (1.2) ED030314 ED030282 ED036593 ED031826(b) ED034550
1/16 (1.6) ED030283 ED036721 ED030985(b) ED034551
(a)
This part number is Made-To-Order. Wire payoff kit K2860-1 sold separately.
(b)
This part number contains glass gems.
(c)

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5356 Remainder 0.25 max 0.40 max 0.10 max 0.05 - 0.20
Typical Results(2) Remainder 0.05 0.09 0.03 0.12
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max 0.06 - 0.20 0.0003 max
Typical Results (2)
4.90 0.08 < 0.01 0.15 0.0002

Typical all weld metal. (2)See test results disclaimer

(1)

J-5 | www.lincolnelectric.com
MIG (GMAW) WIRE

SUPERGLAZE® HD 5356
Aluminum • AWS ER5356

KEY FEATURES CONFORMANCES

• Designed for heavy duty applications AWS A5.10: ER5356
• Reduced shavings and improved feedability ISO 1B273: AlMg5Cr(A)

• General purpose filler alloy for welding 5XXX series alloys

WELDING POSITIONS
All
TYPICAL APPLICATIONS
• Ideal for aggressive work environments and
SHIELDING GAS applications with long conduit lengths
100% Argon • Automotive bumpers and supports
Argon / Helium Mixtures
• Structural frames in the shipbuilding industry
Flow Rate: 30 - 50 CFH for Argon
• Formed truck panels
• Railcars
NOTE • Power industry
• Typical Joint Designs and Operating Procedures on • Trailer manufacturing
pg. I-14 - I-16

DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg) 20 lb (9.1 kg) 60 lb (27.2 kg) 300 lb (136 kg)
in (mm) Steel Spool Plastic Spool Mini-Drum Gem-Pak™ Box

0.035 (0.9) ED035672 ED035673 ED036335

3/64 (1.2) ED035674 ED035675 ED036595 ED036336
1/16 (1.6) ED035676 ED035677 ED036337

WIRE COMPOSITION(1) – As Required per AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5356 Remainder 0.25 max 0.40 max 0.10 max 0.05-0.20
Typical Results(2) Remainder 0.05 0.09 0.03 0.12
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5356 4.5-5.5 0.05-0.20 0.10 max 0.06-0.20 0.0003 max
Typical Results (2)
4.9 0.08 <0.01 0.15 0.0002

Typical wire chemistry. (2)See test results disclaimer

(1)

www.lincolnelectric.com | J-6
MIG (GMAW) WIRE

SUPERGLAZE® 5356 TM™

Aluminum • AWS ER5356

KEY FEATURES CONFORMANCES

• Unparalleled bead profile and appearance which are critical AWS A5.10: ER5356
for groove and fillet welds on aluminum trailer beds. ASME SFA-5.10: ER5356
• SuperGlaze® 5356 TM™ has an engineered chemical CWB/CSA W48-06: ER5356
composition developed specifically to outperform ISO 18273: AlMg5Cr(A)
standard ER5356 electrodes and gives the operator unprecedented TUV and DB: AlMg5Cr(A)
control.
• Proprietary manufacturing processes give SuperGlaze®
5356 TM™ the smoothest surface finish in the industry, TYPICAL APPLICATIONS
making it ideal for automatic applications on formed • High speed groove welds on formed truck panels
truck panels.
• Multi-pass fillet and lap welds on 6XXX series
base materials
WELDING POSITIONS • Robotic fillet welds on trailer tanks requiring
All, except vertical down minimal post-weld clean up

NOTE SHIELDING GAS

• Typical Joint Designs and Operating Procedures on 100% Argon
pg. I-14 - I-16 Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 1 lb (0.4 kg) Plastic Spool 16 lb (7.3 kg) 20 lb (9.1 kg) 60 lb (27.2 kg) 300 lb (136 kg)
in (mm) 20 lb (9.1 kg) Master Carton Steel Spool Plastic Spool Mini-Drum Gem-Pak™
0.035 (0.9) ED034064 ED034067 ED034723
3/64 (1.2) ED034065 ED034068 ED034070 ED036594 ED034724
1/16 (1.6) ED034066 ED034069 ED034071 ED034729

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5356 Remainder 0.25 max 0.40 max 0.10 max 0.05 - 0.20
Typical Results(2) Remainder 0.065 0.15 0.0035 0.125
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5356 4.50 - 5.50 0.05 - 0.20 0.10 max 0.06 - 0.20 0.0003 max
Typical Results (2)
4.565 0.11 0.0075 0.085 0.0002

Typical all weld metal. (2)See test results disclaimer

(1)

J-7 | www.lincolnelectric.com
MIG (GMAW) WIRE

SUPERGLAZE® HD 5356 TM™

Aluminum • AWS ER5356

KEY FEATURES CONFORMANCES

• Designed for heavy duty applications AWS A5.10: ER5356
ASME SFA-5.10: ER5356
• Reduced shavings and improved feedability
CWB/CSA W48-06: ER5356
• High speed groove welds on formed truck panels
ISO 18273: AlMg5Cr(A)
• Multi-pass fillet and lap welds on 6XXX series base materials TUV and DB: AlMg5Cr(A)
• Robotic fillet welds on trailer tanks requiring minimal
post-weld clean up
TYPICAL APPLICATIONS
• Ideal for aggressive work environments and
WELDING POSITIONS applications with long conduit lengths
All • Trailer manufacturing

NOTE SHIELDING GAS

• Typical Joint Designs and Operating Procedures on 100% Argon
pg. I-14 - I-16 Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH for Argon

DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg) 20 lb (9.1 kg) 60 lb (27.2 kg) 300 lb (136 kg)
in (mm) Steel Spool Plastic Spool Mini-Drum Gem-Pak™ Box
0.035 (0.9) ED036338
3/64 (1.2) ED035698 ED035699 ED036596 ED036339
1/16 (1.6) ED035700 ED035701 ED036340

WIRE COMPOSITION(1) – As Required per AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5356 Remainder 0.25 max 0.40 max 0.10 max 0.05-0.20
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5356 4.5-5.5 0.05-0.20 0.10 max 0.06-0.20 0.0003 max

Typical wire chemistry.

(1)

www.lincolnelectric.com | J-8
MIG (GMAW) WIRE

SUPERGLAZE® 5554
Aluminum • AWS ER5554

KEY FEATURES CONFORMANCES

• Matching filler alloy for welding 5454 base alloys AWS A5.10: ER5554
• Low magnesium content to closely match the base ASME SFA 5.10: ER5554
material chemistry CWB/CSA W48-06: ER5554
• Suitable for sustained elevated temperature service,
i.e. above 65°C (150°F)

WELDING POSITIONS
All, except vertical down

NOTE TYPICAL APPLICATIONS

• Typical Joint Designs and Operating Procedures on • 5454 base alloys
pg. I-14 - I-16
• Automotive wheels
• Transportation applications such as over-the-road
trailers and rail tank cars
• Chemical storage tanks

SHIELDING GAS
100% Argon
Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg) 300 lb (136 kg)
in (mm) Plastic Spool Gem-Pak™ Box
3/64 (1.2) ED029573 ED034725
1/16 (1.6) ED034730

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5554 Remainder 0.25 max 0.40 max 0.10 max 0.50 - 1.00
Typical Results(2) Remainder 0.06 0.13 0.03 0.51
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5554 2.40 - 3.00 0.05 - 0.20 0.25 max 0.05 - 0.20 0.0003 max
Typical Results (2)
2.41 0.06 < 0.01 0.09 0.0001

Typical all weld metal. (2)See test results disclaimer

(1)

J-9 | www.lincolnelectric.com
MIG (GMAW) WIRE

SUPERGLAZE® 5556
Aluminum • AWS ER5556

KEY FEATURES CONFORMANCES

• Provide higher tensile strengths for welding of higher AWS A5.10:
strength 5XXX alloys, such as 5456 ASME SFA A5.10:
• Increased amounts of magnesium and manganese ABS/AWS: ER5556
ISO 18273: ER5556
ER5356 Ar
WELDING POSITIONS AlMg5Mn1Ti(A)
All, except vertical down

NOTE
TYPICAL APPLICATIONS
• Typical Joint Designs and Operating Procedures on
pg. I-14 - I-16 • 5XXX alloys, such as 5083 and 5456
• Pressure vessels
• Storage tanks
• Military

SHIELDING GAS
100% Argon
Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 1 lb (0.4 kg) Plastic Spool 16 lb (7.3 kg) 300 lb (136 kg)
in (mm) 20 lb (9.1 kg) Master Carton Plastic Spool Gem-Pak™ Box
3/64 (1.2) EDS30329 EDS29581 ED034767
1/16 (1.6) EDS29582 ED034731
3/32 (2.4) ED034175

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5556 Remainder 0.25 max 0.40 max 0.10 max 0.50 - 1.00
Typical Results(2) Remainder 0.03 0.13 0.001 0.65
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5556 4.70 - 5.50 0.05 - 0.20 0.25 max 0.05 - 0.20 0.0003 max
Typical Results (2)
5.00 0.10 0.02 0.07 0.0002
Typical all weld metal. (2)See test results disclaimer
(1)

www.lincolnelectric.com | J-10
MIG (GMAW) WIRE

SUPERGLAZE® HD 5556
Aluminum • AWS ER5556

KEY FEATURES CONFORMANCES

• Designed for heavy duty applications AWS A5.10: AlMg5Mn1Ti(A)
• Reduced shavings and improved feedability ISO 18273:
ER5556
• Provide higher tensile strengths for welding 5XXX series alloys
• Increased amounts of magnesium and manganese TYPICAL APPLICATIONS
• Ideal for aggressive work environments and
applications with long conduit lengths
WELDING POSITIONS
• Pressure vessels
All
• Storage tanks

NOTE SHIELDING GAS

• Typical Joint Designs and Operating Procedures on 100% Argon
pg. I-14 - I-16 Argon / Helium Mixtures
Flow Rate: 30 - 50 CFH for Argon

DIAMETERS / PACKAGING
Diameter 16 lb (7.3 kg) 20 lb (9.1 kg) 300 lb (136 kg)
in (mm) Steel Spool Plastic Spool Gem-Pak™ Box
0.035 (0.9) ED036380
3/64 (1.2) ED035680 ED035681 ED036381
1/16 (1.6) ED036382

WIRE COMPOSITION(1) – As Required per AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER5556 Remainder 0.25 max 0.40 max 0.10 max 0.50 - 1.0
Typical Results(2) Remainder 0.03 0.13 0.001 0.65
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER5556 4.7 - 5.5 0.05 - 0.20 0.25 max 0.05 - 0.20 0.0003 max
Typical Results(2) 5.0 0.10 0.02 0.07 0.0002

Typical wire chemistry. (2)See test results disclaimer

(1)

J-11 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

SUPERGLAZE® 4043
Aluminum • AWS ER4043

KEY FEATURES CONFORMANCES

• Use on many weldable cast and wrought aluminum alloys AWS A5.10: ER4043
• Generally recommended for welding 5052, any 6XXX series alloys and ASME SFA-5.10: ER4043
castings ISO 18273: AlSi5
• Embossed on each end for easy identification after use DB and TUV: AlSi5

TYPICAL APPLICATIONS
WELDING POSITIONS • Bicycle frames
All • Pressure vessels

NOTE
• Typical Joint Designs and Operating Procedures on
pg. I-14 - I-16

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)
in (mm) Carton
1/16 (1.6) ED031111
3/32 (2.4) ED031112
1/8 (3.2) ED031113

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn
Requirements - AWS ER4043 Remainder 4.50-6.00 0.80 max 0.30 max 0.05 max
Typical Results(2) Remainder 5.01 0.13 0.008 0.009
%Mg %Cr %Zn %Ti %Be

Requirements - AWS ER4043 0.05 max Not Specified 0.10 max 0.20 max 0.0003 max
Typical Results (2)
0.03 — 0.002 0.007 0.0002

Typical all weld metal. (2)See test results disclaimer

(1)

www.lincolnelectric.com | J-1 2
TIG (GTAW) CUT LENGTHS

SUPERGLAZE® 5356
Aluminum • AWS ER5356
KEY FEATURES CONFORMANCES
• Aluminum-magnesium alloy for use on many weldable AWS A5.10: ER5356
cast and wrought aluminum alloys ASME SFA-5.10: ER5356
• Generally recommended for welding any 5XXX or 6XXX series ABS/AWS: ER5356 Ar
aluminum alloys ISO 18273: AlMg5Cr(A)
• Excellent for color matching after anodizing
• Embossed on each end for easy identification after use TYPICAL APPLICATIONS
• Architectural structures • Gun mount bases

WELDING POSITIONS • Armored vehicles

All NOTE
• Typical Joint Designs and Operating Procedures on pg. I-14 - I-16
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)
in (mm) Carton
1/16 (1.6) ED031108
3/32 (2.4) ED031109
1/8 (3.2) ED031110

WIRE COMPOSITION(1) – As Required per SFA/AWS A5.10

%Al %Si %Fe %Cu %Mn %Mg %Cr %Zn %Ti %Be

Requirements -
Remainder 0.25 max 0.40 max 0.10 max 0.05-0.20 4.05-5.5 0.05-0.20 0.10 max 0.06-0.20 0.0003 max
AWS ER5356
Typical Results(2) Remainder 0.06 0.09 0.02 0.12 4.84 0.12 0.001 0.09 0.0002
Typical all weld metal. (2)See test results disclaimer
(1)

STICK (SMAW) ELECTRODE

FERROWELD®
Cast Iron • AWS ESt

KEY FEATURES CONFORMANCES

• Deposits may be finished by grinding AWS A5: ESt
• Cost effective option for repairing cast iron

WELDING POSITIONS TYPICAL APPLICATIONS

All • Repairing pits and small cracks in castings

DIAMETERS / PACKAGING
Diameter 1 lb (0.5 kg) Plastic Tube 10 lb (4.5 kg) Easy Open Can
in (mm) 6 lb (2.7 kg) Master Carton 30 lb (13.6 kg) Master Carton
1/8 (3.2) ED031542 ED033882

TYPICAL OPERATING PROCEDURES

Electrode Electrode Polarity Current (Amps)

Ferroweld ®
DC+/AC 80 - 120

J-13 | www.lincolnelectric.com
ALUMINUM

TYPICAL JOINT DESIGNS

Aluminum MIG Welding

www.lincolnelectric.com | J-14
ALUMINUM

TYPICAL OPERATING PROCEDURES

Aluminum MIG Welding

TYPICAL OPERATING PROCEDURES FOR GROOVE WELDING

Metal Thickness Weld Edge Joint Spacing Electrode Diameter
(in) Position(1) Preparation(2) (in) Weld Passes (in)

1/16 F A None 1 0.030

F G 3/32 1 0.030
1/8 F, V, H A 0 - 3/32 1 0.030 - 3/64
F, V, H, O G 3/16 1 0.030 - 3/64
3/16 F, V, H B 0 - 1/16 1F, 1R 0.030 - 3/64
F, V, H F 0 - 1/16 1 3/64
O F 0 - 1/16 2F 3/64
F, V H 3/32 - 3/16 2 3/64 - 1/16
H, O H 3/16 3 3/64
1/4 F C-90° 0 - 3/32 1F, 1R 3/64 - 1/16
F F 0 - 3/32 2 3/64 - 1/16
V, H F 0 - 3/32 3F, 1R 3/64
O F 0 - 3/32 3F, 1R 3/64 - 1/16
F, V H 1/8 - 1/4 2-3 3/64 - 1/16
O, H H 1/4 4-6 3/64 - 1/16
3/8 F C-90° 0 - 3/32 1F, 1R 1/16
F F 0 - 3/32 2F, 1R 1/16
V, H F 0 - 3/32 3F, 1R 1/16
O F 0 - 3/32 5F, 1R 1/16
F, V H 1/4 - 3/8 4 1/16
O, H H 3/8 8 - 10 1/16
3/4 F C-60° 0 - 3/32 3F, 1R 3/32
F F 0 - 1/8 4F, 1R 3/32
V, H, O F 0 - 1/16 8F, 1R 1/16
F E 0 - 1/16 3F, 3R 1/16
V, H, O E 0 - 1/16 6F, 6R 1/16

TYPICAL OPERATING PROCEDURES FOR GROOVE WELDING

Metal Thickness(4) Electrode Diameter DC+ Current(3)
(in) Weld Position(1) Weld Passes(5) (in) (Amps)

1/8 F, 1 0.030 - 3/64 125 - 150

V, H 1 0.030 110 - 130
O 1 0.030 - 3/64 115 - 140
3/16 F 1 3/64 180 - 210
V, H 1 0.030 - 3/64 130 - 175
O 1 0.030 - 3/64 130 - 190
1/4 F 1 3/64 - 1/16 170 - 240
V, H 1 3/64 170 - 210
O 1 3/64 - 1/16 190 - 220
3/8 F 1 1/16 240 - 300
V, H 3 1/16 190 - 240
O 3 1/16 200 - 240
3/4 F 4 3/32 360 - 380
V, H 4-6 1/16 260 - 310
O 10 1/16 275 - 310

F - Flat, V = Vertical, H = Horizontal, O = Overhead. (2)See joint designs on page 322. (3)For 5XXX series wires, use a welding current on the high side of the range and an arc voltage in the lower portion of the range.
(1)

For 1XXX, and 4XXX series wires, use the lower currents and higher arc voltages. (4)Metal thickness of 3/4 in or greater for fillet welds sometimes employs a double vee bevel of 50° or greater included vee with 3/32
in to 1/8 in land thickness on the abutting member. (5)Number of weld passes and electrode consumption given for weld on one side only.

J-15 | www.lincolnelectric.com
ALUMINUM

TYPICAL OPERATING PROCEDURES

Aluminum MIG Welding

DC+ Current(3) Arc Votlage(3) Argon Gas Flow Arc Travel Speed Approx. Electrode Consump.
(Amps) (Volts) (cfh) (ipm/pass) (lb/100 ft)

70 - 110 15 - 20 25 25 - 45 1.5
70 - 110 15 - 20 25 25 - 45 2
120 - 150 20 - 24 30 24 - 30 2
110 - 135 19 - 23 30 18 - 28 3
130 - 175 22 - 26 35 24 - 30 4
140 - 180 23- 2 7 35 24 - 30 5
140 - 175 23 - 27 60 24 - 30 5
140 - 185 23 - 27 35 24 - 30 8
130 - 175 23 - 27 60 25 - 35 10
175 - 200 24 - 28 40 24 - 30 6
185 - 225 24 - 29 40 24 - 30 8
165 - 190 25 - 29 45 25 - 35 10
180 - 200 25 - 29 60 25 - 35 10
175 - 225 25 - 29 40 24 - 30 12
170 - 200 25 - 29 60 25 - 40 12
225 - 290 26 - 29 50 20 - 30 16
210 - 275 26 - 29 50 24 - 35 18
190 - 220 26 - 29 55 24 - 30 20
200 - 250 26 - 29 60 25 - 40 20
210 - 290 26 - 29 50 24 - 30 35
190 - 260 26 - 29 60 25 - 40 50
340 - 400 26 - 31 80 14 - 20 50
325 - 375 26 - 31 80 16 - 20 70
240 - 300 26 - 30 60 24 - 30 75
270 - 330 26 - 30 60 16 - 24 70
230 - 280 26 - 30 80 16 - 24 75

Arc Votlage(3) Argon Gas Flow Arc Travel Speed Approx. Electrode Consump.(5)
(Volts) (cfh) (ipm/pass) (lb/100 ft)

20 - 24 30 24 - 30 2
19 - 23 30 24 - 30 2
20 - 24 40 24 - 30 2
22 - 26 30 24 - 30 4.5
21 - 25 35 24 - 30 4.5
22 - 26 45 24 - 30 4.5
24 - 28 40 24 - 30 7
23 - 27 45 24 - 30 7
24 - 28 60 24 - 30 7
26 - 29 50 18 - 25 17
24 - 27 60 24 - 30 17
25 - 28 60 24 - 30 17
26 - 30 80 18 - 25 66
25 - 20 60 24 - 30 66
25 - 29 60 24 - 30 66

www.lincolnelectric.com | J-16
CONSUMABLES

NOTES

J-17 | www.lincolnelectric.com
 CONSUMABLES

PIPELINER
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® 6P+
Mild Steel, Cellulosic • AWS E6010

KEY FEATURES CONFORMANCES

• Q2 Lot - Lot Controlled Chemistry and Mechanical Properties
®
AWS A5.1: E6010
• Meets NACE MR0175 for sour gas applications ABS: E6010
• Test data available for SSC (NACE TM0177) & HIC (NACE TM0284) CWB/CSA: E4310
DNV-GL: 3
ISO 2560-A: E 42 3 C 2 1
TYPICAL APPLICATIONS
• Cross country and in-plant pipe welding
WELDING POSITIONS
• Root pass on up to X80 grade pipe
Designed for vertical down welding
• Hot, fill and cap pass on up to X60 grade pipe

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can 50 lb (22.7 kg)
mm (in) in (mm) 30 lb (13.6 kg) Master Carton Easy Open Can

2.5 (3/32) 12 (300) ED032609

3.2 (1/8) 14 (350) ED032610 ED030848
4.0 (5/32) 14 (350) ED032611 ED030849

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F)

Requirements - AWS E6010 330 (48) min 430 (60) min 22 min. 27 (20) min
Typical Results - As-Welded
(3)
405-515 (59-75) 495-620 (72-90) 22-36 27-85 (20-63)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S

Requirements - AWS E6010 0.20 max 1.20 max 1.00 max Not Specified Not Specified
Typical Results - As-Welded
(3)
0.11-0.20 0.51-0.77 0.15-0.32 0.006-0.016 0.005-0.011
%Ni %Cr %Mo %V

Requirements - AWS E6010 0.30 max 0.20 max 0.30 max 0.08 max.
Typical Results - As-Welded
(3)
0.01-0.04 0.01-0.04 0.01-0.02 ≤ 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 2.5 mm (3/32 in) 3.2 mm (1/8 in) 4.0 mm (5/32 in)

DC+ 50-85 75-135 100-175

DC- 50-85 75-135 100-175

Typical all weld metal. Measured with 0.2% offset. See test results disclaimer Preferred polarity is listed first.
(1) (2) (3) (4)

K-1 | www.lincolnelectric.com
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® 16P
Mild Steel, Low Hydrogen • AWS E7016-1 H4

KEY FEATURES CONFORMANCES

• Q2 Lot® - Lot Controlled Chemistry and Mechanical Properties AWS A5.1: E7016-1 H4, E7016-H4
ABS: E7016-H4
CWB/CSA: E4916-H4

TYPICAL APPLICATIONS WELDING POSITIONS

• Root pass welding of up to X100 grade pipe
All but vertical-up
• Hot, fill and cap pass welding up to X60
• Low hydrogen, vertical up capability on X60 grade pipe

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can
mm (in) in (mm) 30 lb (13.6 kg) Master Carton

2.5 (3/32) 14 (350) ED033835

3.2 (1/8) 14 (350) ED033836
4.0 (5/32) 18 (450) ED033837

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -46°C (-50°F) @ -40°C (-40°F)

Requirements - AWS E7016-1 H4 400 (58) min 490 (70) min 22 min 27 (20) min Not Specified
Typical Results(3) - As-Welded 420-470 (61-68) 530-570 (76-83) 30-32 75-125 (55-92) 99-141 (73-104)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S %Ni

Requirements - AWS E7016-1 H4 0.15 max 1.60 max. 0.75 max 0.035 max 0.035 max 0.30 max
Typical Results(3) - As-Welded 0.04-0.08 1.10-1.60 0.39-0.67 0.005-0.020 0.004-0.012 < 0.07
%Mn + Ni + Cr Diffusible Hydrogen
%Cr %Mo %V + Mo + V (mL/100g weld metal)

Requirements - AWS E7016-1 H4 0.20 max 0.30 max 0.08 max 1.75 max 4 max
Typical Results - As-Welded
(3)
0.01-0.07 0.01-0.03 0.01-0.02 1.14-1.71 1-4

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4) 2.5 mm (3/32 in) 3.2 mm (1/8 in) 4.0 mm (5/32 in)
DC+ 55-105 75-135 120-170
AC 60115 80-150 120-185

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

www.lincolnelectric.com | K-2
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® 7P+
Low Alloy, Cellulosic, Pipe • AWS E7010-P1

KEY FEATURES CONFORMANCES

• Q2 Lot - Lot Controlled Chemistry and Mechanical Properties
®
AWS A5.5: E7010-P1 , E7010-G
• Meets NACE MR0175 for sour gas applications ABS: E7010-P1
• Test data available for SSC (NACE TM0177) & HIC (NACE TM0284) ISO 2560-A: E 46 3 1Ni C 2 1

WELDING POSITIONS
Designed for vertical down welding of cross-country
and in-plant pipe

TYPICAL APPLICATIONS
• Root pass welding of up to X80 grade pipe
• Hot, fill and cap pass of up to X65 grade pipe

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy-Open Can 50 lb (22.7 kg)
mm (in) mm (in) 30 lb (13.6 kg) Master Carton Easy Open Can

3.2 (1/8) 350 (14) ED032612 ED031611

4.0 (5/32) 350 (14) ED032613 ED031612
5.0 (3/16) 350 (14) ED032614 ED031613

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS E7010-P1 415 (60) min 490 (70) min 22 min 27 (20) min Not Specified
Typical Results(3) - As-Welded 455-515 (66-75) 525-635 (76-92) 23-29 49-92 (36-68) 31-85 (23-63)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S

Requirements - AWS E7010-P1 0.20 max 1.20 max 0.60 max 0.03 max 0.03 max
Typical Results - As-Welded
(3)
0.09-0.20 0.44-0.83 0.06-0.31 0.01-0.02 0.01-0.02
%Ni %Cr %Mo %V

Requirements - AWS E7010-P1 1.00 max 0.30 max 0.50 max 0.10 max
Typical Results(3) - As-Welded 0.58-0.90 0.02-0.05 0.04-0.21 ≤ 0.01

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3.2 mm (1/8 in) 4.0 mm (5/32 in) 5.0 mm (3/16 in)

DC+ 65-130 100-165 130-210

Typical all weld metal. Measured with 0.2% offset. See test results disclaimer
(1) (2) (3)

NOTE: This product contains micro-alloying elements. Additional information available upon request.

K-3 | www.lincolnelectric.com
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® 8P+
Low Alloy, Cellulosic, Pipe • AWS E8010-P1

KEY FEATURES CONFORMANCES

• Q2 Lot® - Lot Controlled Chemistry and Mechanical Properties AWS A5.5: E8010-P1, E8010-G
• Meets NACE MR0175 for sour gas applications ABS: E8010-P1
• Test data available for SSC (NACE TM0177) & HIC (NACE TM0284) CWB/CSA: E5510-P1
ISO 2560-B: E5510-P1 A U

WELDING POSITIONS
Designed for vertical down welding of cross-country and
TYPICAL APPLICATIONS in-plant pipe

• Root pass welding of up to X80 grade pipe

• Hot, fill and cap pass of up to X70 grade pipe

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy-Open Can 50 lb (22.7 kg)
mm (in) mm (in) 30 lb (13.6 kg) Master Carton Easy Open Can

3.2 (1/8) 350 (14) ED032615 ED030826

4.0 (5/32) 350 (14) ED032616 ED030827
5.0 (3/16) 350 (14) ED032617 ED030828

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS E8010-P1 460 (67) min 550 (80) min 19 min 27 (20) min Not Specified
Typical Results - As-Welded
(3)
475-545 (69-79) 560-670 (81-97) 20-32 49-149 (36-110) 41-119 (30-88)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S

Requirements - AWS E8010-P1 0.20 max 1.20 max 0.60 max 0.03 max 0.03 max
Typical Results (3)
0.09-0.20 0.55-0.98 0.07-0.27 0.01-0.02 0.01-0.02
%Ni %Cr %Mo %V

Requirements - AWS E8010-P1 1.00 max 0.30 max 0.50 max 0.10 max
Typical Results(3) 0.73-1.00 0.02-0.05 0.13-0.22 0.01 max.

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 3.2 mm (1/8 in) 4.0 mm (5/32 in) 5.0 mm (3/16 in)

DC+ 65-120 100-165 130-210

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
NOTE: This product contains micro-alloying elements. Additional information available on request.

www.lincolnelectric.com | K-4
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® ARC 80
Low Alloy, Cellulosic, Pipe • AWS E8010-P1

KEY FEATURES CONFORMANCES

• Q2 Lot Control and Tested – Lot Certificate available online.
®
AWS A5.5: E8010-P1, E8010-G
• Meets NACE MR0175 for sour gas applications CWB/CSA: E8010-P1
• Test data available for SSC (NACE TM0177) & HIC (NACE TM0284) ISO 2560-B: E5510-P1 A U
• Excellent impact properties without the intentional
addition of Boron
WELDING POSITIONS
Designed for vertical down welding of cross-country and
in-plant pipe.

TYPICAL APPLICATIONS
• Root pass welding of up to X80 grade pipe
• Hot, fill and cap pass welding on up to X70
grade pipe

DIAMETERS / PACKAGING
Length 50 lb. (22.7 kg)
Diameter in (mm) Easy Open Can

4.0 mm (5/32 in) 14 (350) ED034456

3/16 in(5) 14 (350) ED034458
5.0 mm 14 (350) ED034457

MECHANICAL PROPERTIES(1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ ‐29°C (‐20°F) @ -40°C (-40°F)
Requirements
AWS E8010‐P1 460 (67) min 550 (80) min 19 min 27 (20) min Not Specified
Typical Results(3)
As-Welded 475-545 (69-79) 560 ‐ 670 (81-97) 19-32 49-149 (36-110) 41-119 (30-88)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S
Requirements
AWS E8010‐P1 0.20 max 1.20 max 0.60 max 0.30 max 0.03 max
Typical Results(3) 0.09-0.20 0.55-0.98 0.07-0.27 0.01-0.02 0.01-0.02
%Ni %Cr %Mo %V
Requirements
AWS E8010‐P1 1.00 max 0.30 max 0.50 max 0.10 max
Typical Results(3) 0.73-1.00 0.02-0.05 0.13-0.22 0.01 max

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity(4)
4.0 mm (5/32 in) 3/16 in(5) 5.0 mm

DC+ 100-165 125-205 130-210

(1)
Typical all weld metal. (2)
Measured with 0.2% offset. (3)
See test results disclaimer (4)
Preferred polarity is listed first. (5)
Manufactured to US standard units.

K-5 | www.lincolnelectric.com
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® LH-D80
Low Alloy, Low Hydrogen, Pipe • AWS E8045-P2 H4R

KEY FEATURES CONFORMANCES

• Q2 Lot® - Control and Tested - Lot certificate available online AWS A5.5: E8045-P2 H4R
• NACE MR0175 compliant for sour gas applications ABS: E8045-P2 H4R
• 80% higher productivity over traditional vertical-up CWB/CSA: E5545-P2-H4R
pipe welding
WELDING POSITIONS

TYPICAL APPLICATIONS Vertical Down

• Fill and cap pass welding on up to X70 grade pipe

• Pipe repair
• Hot tapping

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can
mm (in) mm (in) 30 lb (13.6 kg) Master Carton

3.2 (1/8) 350 (14) ED032626

4.0 (5/32) 350 (14) ED032627
4.5 (11/64) 350 (14) ED032628

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)

Requirements - AWS E8045-P2 H4R 460 (67) min 550 (80) min 19 min 27 (20) min Not Specified
Typical Results - As-Welded
(3)
485-515 (70-75) 570-600 (83-87) 26-31 75-125 (55-92) 50-95 (37-70)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S

Requirements - AWS E8045-P2 H4R 0.12 max 0.90-1.70 0.80 max 0.03 max 0.03 max
Typical Results - As-Welded
(3)
0.04-0.06 1.10-1.25 0.35-0.50 ≤ 0.01 ≤ 0.01
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit)

Requirements - AWS E8045-P2 H4R 1.00 max 0.20 max 0.50 max 0.05 max 4 max
Typical Results(3) - As-Welded ≤ 0.04 ≤ 0.05 ≤ 0.02 ≤ 0.01 2-4

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3.2 mm (1/8 in) 4.0 mm (5/32 in) 4.5 mm (11/64 in)

DC+ 120-170 170-250 200-300

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
NOTE: This product contains micro-alloying elements. Additional information available on request.

www.lincolnelectric.com | K-6
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® LH-D90
Low Alloy, Low Hydrogen, Pipe • AWS E9045-P2 H4R

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificates showing actual deposit chemistry AWS A5.5: E9045-P2 H4R
and mechanical properties available online
ABS: E9045-P2 H4R
• NACE MR0175 compliant for sour gas applications
CWB/CSA: E6245-P2-H4R
• 80% higher productivity over traditional vertical-up
pipe welding
WELDING POSITIONS
Vertical Down
TYPICAL APPLICATIONS
• Fill and cap pass welding of up to X80 grade pipe
• Pipe repair
• Hot tapping

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can
mm (in) in (mm) 30 lb (13.6 kg) Master Carton

3.2 (1/8) 14 (350) ED032629

4.0 (5/32) 14 (350) ED032630
4.5 (11/64) 14 (350) ED032631

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)

Requirements - AWS E9045-P2 H4R 530 (77) min 620 (90) min 17 min 27 (20) min Not Specified
Typical Results(3) - As-Welded 550-600 (80-87) 625-670 (91-97) 26-31 75-125 (55-92) 50-95 (37-70)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S

Requirements - AWS E9045-P2 H4R 0.12 max 0.90-1.70 0.80 max 0.03 max. 0.03 max
Typical Results(3) - As-Welded 0.04-0.06 1.15-1.35 0.35-0.55 ≤ 0.01 ≤ 0.01
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit)
Requirements - AWS E9045-P2 H4R 1.00 max 0.20 max 0.50 max 0.05 max 4 max
Typical Results - As-Welded
(3)
0.25-0.30 / (4)
≤ 0.05 0.15-0.25 ≤ 0.01 2-4
0.80-1.00(5)

TYPICAL OPERATING PROCEDURES

Current (Amps)
Polarity 3.2 mm (1/8 in) 4.0 mm (5/32 in) 4.5 mm (11/64 in)

DC+ 120-170 170-250 200-300

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Range for 3.2 mm (1/8 in) size only. (5)Range for 4.0 mm (5/32 in) and 4.5 mm (11/64 in) sizes.
NOTE: This product contains micro-alloying elements. Additional information available on request.

K-7 | www.lincolnelectric.com
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® LH-D100
Low Alloy, Low Hydrogen, Pipe • AWS E10045-P2 H4R

KEY FEATURES CONFORMANCES

• Q2 Lot®- Control and Tested - Lot certificate available online AWS A5.5: E10045-P2 H4R
• Durable coating CWB/CSA: E6945-P2-H4R
• 80% higher productivity over traditional vertical-up ABS: E10045-P2 H4R
pipe welding

WELDING POSITIONS
TYPICAL APPLICATIONS
Vertical Down
• Fill and cap pass welding of up to X90 grade pipe
• Pipe repair
• Hot tapping

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can
mm (in) in (mm) 30 lb (13.6 kg) Master Carton

3.2 (1/8) 14 (350) ED032632

4.0 (5/32) 14 (350) ED032633
4.5 (11/64) 14 (350) ED032634

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)

Requirements - AWS E10045-P2 H4R 600 (87) min 690 (100) min 16 min 27 (20) min Not Specified
Typical Results(3) - As-Welded 620-690 (90-100) 705-750 (102-109) 21-28 75-110 (55-81) 56-85 (41-63)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S

Requirements - AWS E10045-P2 H4R 0.12 max 0.90 - 1.70 0.80 max 0.03 max 0.03 max
Typical Results - As-Welded
(3)
0.04-0.06 1.25-1.65 0.35-0.55 ≤ 0.01 ≤ 0.01
Diffusible Hydrogen
%Ni %Cr %Mo %V (mL/100g weld deposit)

Requirements - AWS E10045-P2 H4R 1.00 max 0.20 max 0.50 max 0.05 max 4 max
Typical Results - As-Welded
(3)
0.70-1.00 ≤ 0.08 0.40-0.50 ≤ 0.01 2-4

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity 3.2 mm(1/8 in) 4.0 mm (5/32 in) 4.5 mm (11/64 in)

DC+ 120-170 170-250 200-300

(1)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
NOTE: This product contains micro-alloying elements. Additional information available on request.

www.lincolnelectric.com | K-8
PIPELINER® STICK (SMAW) ELECTRODE

PIPELINER® 19P
Low Alloy, Low Hydrogen, Pipe • AWS E10018-G H4R

KEY FEATURES CONFORMANCES

• Q2 Lot® - Control and Tested - Lot certificate available online AWS A5.5: E10018-G-H4R
• Charpy V-Notch impact toughness tested
to -46°C (-50°F)
WELDING POSITIONS
All, except vertical down
TYPICAL APPLICATIONS
• Fill and cap pass welding of up to X80 grade pipe
• Low hydrogen, vertical up capability on X80 grade pipe

DIAMETERS / PACKAGING
Diameter Length 10 lb (4.5 kg) Easy Open Can
mm (in) in (mm) 30 lb (13.6 kg) Master Carton

3.2 (1/8) 14 (350) ED032622

4.0 (5/32) 14 (350) ED032623

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F)

Requirements - AWS E10018-G H4R 600 (87) min 690 (100) min 15 min Not Specified Not Specified
Typical Results ­- As-Welded
(3)
660-740 (96-107) 740-825 (107-120) 20-26 91-129 (69-95) 81-111 (60-82)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S %Ni(4)

Requirements - AWS E10018-G H4R Not Specified 1.00 min 0.80 min 0.03 max 0.03 max 0.50 min
Typical Results - As-Welded
(3)
0.03-0.05 1.44-1.78 0.34-0.57 0.01-0.02 ≤ 0.01 1.92-2.36
Diffusible Hydrogen
%Cr(4) %Mo(4) %V(4) %Cu(4) (mL/100g weld deposit)

Requirements - AWS E10018-G H4R 0.30 min 0.20 min 0.10 min 0.20 min 4 max
Typical Results - As-Welded
(3)
0.02-0.07 0.37-0.47 0.01-0.02 0.01-0.07 2-3

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity(5) 3.2 mm (1/8 in) 4.0 mm (5/32 in)

DC+ 80-155 130-210

AC 80-160 140-215

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have the minimum of at least one of the elements
(1)

listed. (5)Preferred polarity is listed first.

K-9 | www.lincolnelectric.com
PIPELINER® MIG (GMAW) WIRE

PIPELINER® 70S-6
Mild & Low Alloy Steel Pipe • AWS ER70S-6

KEY FEATURES CONFORMANCES

• An engineered alloy providing superior impact toughness at AWS A5.5: ER70S-6
low temperatures
ABS: 3YSA
• Q2 Lot®- Certificates showing actual wire composition and actual
ISO 14341-A G 42 3 C1 3Si1, G 46 4 M21 3Si1
mechanical properties available online
• Microguard® Ultra provides superior feeding and arc stability
throughout all four quadrants of the pipe
TYPICAL APPLICATIONS
• ProTech® packaging system
• Root pass welding
• Meets NACE MR0175 for sour gas applications
• Hot, fill and cap pass welding of up to X70 grade pipe
• Test data available for SSC (NACE TM0177) & HIC (NACE TM0284)

SHIELDING GAS
WELDING POSITIONS
100% CO2
All 75-95% Argon / Balance CO2
Flow Rate: 30 - 50 CFH
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 33lb (15kg) Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)
0.9 (0.035) ED037798 ED037799
1.0 (0.040) ED036531 ED036532
1.2 (0.047) ED037505 ED036535

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F) @-50°C (-58°F)
Requirements - AWS ER70S-6
As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min Not Specified
Typical Results(3)
As-Welded with 100% CO2 470 (68) 580 (84) 28 90 (66) -
Typical Results(4)
As-Welded with 80% Ar/20% CO2 641 (93) 710 (103) 22 123 - 144 (91-106) 87 - 110 (64-81)

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P
Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.8-1.15 0.035 max 0.025 max
Typical Results(3) 0.10 1.46 0.82 0.009 0.005
%Cr %Ni %Mo %V %Cu (Total)5
Requirements - AWS ER70S-6 0.15 max 0.015 max 0.15 max 0.03 max 0.50 max
Typical Results(3) 0.03 0.01 0 <0.003 0.17

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.0 mm (0.040 in), 12-19 2.5-14.0 1.0-5.2
19-31 105-320
DC+ 75-95% Ar / Balance C02 (1/2-3/4) (100-550) (2.1-11.5)
1.2 mm (0.047 in), 12-19 3.2-12.7 1.7-6.5
19-31 145-360
DC+ 75-95% Ar / Balance C02 (1/2-3/4) (125-500) (3.7-14.3)
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Results are as-welded in a simulated groove pipe joint in the flat position with X70 base plate, at 18kJ/in heat input.
(1)

Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not excees the stated 0.50% max.
(5)

CTWD (Contact Tip to Work Distance). Subtract 1/4 in. (6.4 mm) to calculate Electrical Stickout.
(6)

www.lincolnelectric.com | K-10
PIPELINER® MIG (GMAW) WIRE

PIPELINER® 70S-G
Mild & Low Alloy Steel Pipe • AWS ER70S-G

KEY FEATURES CONFORMANCES

• Root pass capability up to API Grade X100 and hot, fill AWS A5: ER70S-G
and cap pass up to X70 grade pipe
ISO: G 49A Z C1 SZ
• Good back bead shape on STT® root passes
ISO 14341-B G 49 A Z C1 SZ
• Q2 Lot® - Certificates showing actual wire composition
and actual mechanical properties available online
TYPICAL APPLICATIONS
• Low silicon level for minimal clean-up
• Root pass welding of up to X100 grade pipe
• ProTech® packaging system
• Hot, fill and cap pass welding of up to X70 grade pipe

WELDING POSITIONS
SHIELDING GAS
All
100% CO2
75-95% Argon / Balance CO2
Flow Rate: 30 - 50 CFH

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 25 lb (11.3 kg) Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)

1.1 (0.045) ED030904 ED030905

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements - AWS ER70S-G

As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min Not Specified

Typical Results(3)
As-Welded with 100% CO2 405-425 (59-62) 510-40 (74-78) 24-26 54-81 (40-60)

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P %Cu

Requirements - AWS ER70S-G Not Specified

Typical Results(3) 0.05-0.15 0.80-1.40 0.30-0.60 ≤0.02 ≤0.02 ≤0.02

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

1.1 mm (0.045 in), 12-19 3.2-12.7 1.5-6.0

DC+ (1/2-3/4) (125-500) 19-30 145-340 (3.4-13.2)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in. (6.4 mm) to calculate Electrical Stickout.
(1)

K-11 | www.lincolnelectric.com
PIPELINER® MIG (GMAW) WIRE

PIPELINER® 80NI1
Mild & Low Alloy Steel Pipe • AWS ER80S-G

KEY FEATURES CONFORMANCES

• Root pass capability up to API Grade X100 and hot, fill and cap pass up to AWS A5: ER80S-G
X80 grade pipe
ABS: 5YQ500SA H10
• Q2 Lot® - Certificates showing actual wire composition and actual mechani-
CWB/CSA: ER80S-G
cal properties available online
DNV: V Y50MS H5
• ProTech® packaging system
Lloyd’s Register: 5Y50S H5
• Meets NACE MR0175 for sour gas applications
ISO 14341-A G 50 6 M21 3Ni1
• Test data available for SSC (NACE TM0177) & HIC (NACE TM0284)
ISO 14341-B G 57A 6 M21 SZ
WELDING POSITIONS
All TYPICAL APPLICATIONS
SHIELDING GAS • Excellent wire placement
for narrow groove welding
75-95% Argon / Balance CO2
• Offshore
DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 33 lb (15 kg) Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)

1.0 (0.040) ED033121 ED033119

1.2 (0.047) ED033122 ED033120

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -50°C (-58°F)

Requirements - AWS ER80S-G

As-Welded with 100% CO2 Not Specified 550 (80) min Not Specified Not Specified Not Specified
Typical Results(3)
As-Welded 100% CO2 585-620 (85-90) 620-690 (90-100) 28-29 72-92 (53-68) 34-61 (25-45)
As-Welded 80% Ar/20% CO2 620-690 (90-100) 690-760 (100-110) 27-28 99-119 (73-88) 69-95 (51-70)

WIRE COMPOSITION – As Required per AWS A5.28

%C %Mn %Si %Ni(4) %Ti %S
Requirements - AWS ER80S-G(4) Not Specified Not Specified Not Specified ≥0.50 Not Specified Not Specified
EN ISO 14341-A-G 3Ni1 0.06-0.14 1.00-1.60 0.50-0.90 0.80-1.50 ≤0.15 ≤0.020
Typical Results(3) 0.07-0.08 1.50-1.60 0.65-0.75 0.85-0.95 ≤0.10 ≤0.015
%P %Cu %Cr %Mo %V %Al
Requirements - AWS ER80S-G Not Specified Not Specified Not Specified Not Specified Not Specified Not Specified
EN ISO 14341-A-G 3Ni1 ≤0.020 ≤0.35 ≤0.15 ≤0.15 ≤0.03 ≤0.02
Typical Results(3) ≤0.015 ≤0.20 ≤0.05 ≤0.01 ≤0.01 ≤0.01

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

1.0 mm (0.040 in), DC+ 12-19 2.5-14.0 1.0-5.2

19-31 105-320
75-95% Ar/Balance CO2 (1/2-3/4) (100-550) (2.1-11.5)
1.2 mm (0.047 in), DC+ 12-19 3.2-12.7 1.7-6.5
19-31 145-360
75-95% Ar/Balance CO2 (1/2-3/4) (125-500) (3.7-14.3)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)To meet the ER80S-G classification, weld deposit must have minimum of 1 or more of the following:
(1)

0.50% Ni, 0.30% Cr or 0.20% Mo. (5)For Electrical Stickout (ESO) subtract 6.4 mm (0.25 in.) from CTWD.

www.lincolnelectric.com | K-1 2
PIPELINER® FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

PIPELINER® NR®-207+
Low Alloy, All Position • AWS E71T8-K6

KEY FEATURES CONFORMANCES

• Vertical down hot, fill and cap pass welding of up to X70 AWS A5: E71T8-K6
grade pipe
ISO 17632-B T49 3 T8-1 NO A-N1 H15
• Capable of producing weld deposits with impact toughness exceeding
27 J (20 ft•lbf) at -29°C (-20°F)
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical
properties available online TYPICAL APPLICATIONS
• High deposition rates • Hot, fill and cap pass welding of up to X70 grade pipe
• ProTech hermetically sealed packaging
®

WELDING POSITIONS
All, except vertical up

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil
in (mm) 56 lb (25.4 kg) Hermetically Sealed Pail

5/64 (2.0) ED030924

MECHANICAL PROPERTIES (1) – As Required per AWS A5.29

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements - AWS E71T8-K6 400 (58) min 485-620 (70-90) 20 min 27 (20) min
Typical Results - As-Welded
(3)
425-470 (62-68) 540-565 (78-82) 29-31 119-205 (88-151)

DEPOSIT COMPOSITION(1) - As Required per AWS A5.29

%C %Mn %Si %P %S

Requirements - AWS E71T8-K6 0.15 max 0.50-1.50 0.80 max 0.030 max 0.030 max
Typical Results (3)
0.04-0.06 1.18-1.33 0.24 - 0.28 ≤ 0.01 ≤ 0.01
%Ni %Cr %Mo %V %Al %B
Requirements - AWS E71T8-K6 0.40-1.00 0.20 max 0.15 max. 0.05 max 1.8 max Not Specified
Typical Results(3) 0.78-0.93 0.02-0.03 0.01-0.02 < 0.01 0.9-1.2 < 0.001

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

5/64 in (2.0 mm), 19 1.7-3.3 2.0-3.7

DC- (3/4) (70 -130) 18-21 210-305 (4.3-8.1)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).
(1)

NOTE: This product contains micro-alloying elements. Additional information available upon request.

K-13 | www.lincolnelectric.com
PIPELINER® FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

PIPELINER® NR®-208-P
Low Alloy, All Position • AWS E81T8-G

KEY FEATURES CONFORMANCES

• Vertical down hot, fill and cap pass welding of up to AWS A5: E81T8-G-H8
X70 grade pipe
• Designed to meet 27 J (20 ft-lbf) @ 0°C (32°F) in
pipe applications TYPICAL APPLICATIONS
• Q2 Lot® - Certificate showing actual deposit chemistry • Hot, fill and cap pass welding of up to X70 grade pipe
and mechanical properties available online
• Warm weather cross country pipe applications
• ProTech® hermetically sealed packaging
• Meets requirements for NACE applications
• Designed to accommodate applications requiring
Nickel content of 1% max
• Excellent operator appeal for pipe applications WELDING POSITIONS
All, except vertical up

DIAMETERS / PACKAGING
Diameter 6.4 kg (14 lb) Coil
mm (in) 25.4 kg (56 lb) Hermetically Sealed Pail
2.0 (5/64) ED032890

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements - AWS A5.29: E81T8-G 470 (68) min 550-690 (80-100) 19 min Not Specified
Typical Results(3) - As-Welded 480-520 (70-75) 600-630 (87-91) 24-30 50-100 (35-75)

DEPOSIT COMPOSITION(1)
%C %Mn(4) %Si %P %S

Requirements - AWS A5.29: E81T8-G Not Specified 0.50 min 1.00 max 0.030 max 0.030 max
Typical Results (3)
0.04-0.08 1.74-1.99 0.33-0.38 0.012-0.019 <0.010
%Ni(4) %Cr(4) %Mo(4) %V(4) %Al

Requirements - AWS A5.29: E81T8-G 0.50 min 0.30 min 0.20 min 0.10 min 1.8 max
Typical Results(3) 0.65-0.95 <0.05 <0.03 <0.03 0.9-1.2

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

2.0 mm (5/64 in) DC- 19 (3/4) 1.7-3.3 (70-130) 18-21 210-305 1.8-3.5 (4.0-7.6) 1.5-2.9 (3.3-6.4) 82-83

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less than the minimum of at least one of the
(1)

elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).

www.lincolnelectric.com | K-14
PIPELINER® FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE

PIPELINER® NR®-208-XP
Low Alloy, All Position • AWS E81T8-G

KEY FEATURES CONFORMANCES

• Vertical down hot, fill and cap pass welding of up to AWS A5: E81T8-G
X70 grade pipe
ISO 17632-B T 55 4 T8-1 NO A-G H15
• Capable of producing weld deposits with impact toughness exceeding
122 J (90 ft•lbf) @ -40°C (-40°F)
• Q2 Lot® - Certificate showing actual deposit chemistry TYPICAL APPLICATIONS
and mechanical properties available online • Hot, fill and cap pass welding of up to X70 grade pipe
• ProTech® hermetically sealed packaging • Cold temperature cross country pipe applications

WELDING POSITIONS
All, except vertical up

DIAMETERS / PACKAGING
Diameter 14 lb (6.4 kg) Coil
mm (in) 56 lb (25.4 kg) Hermetically Sealed Pail
1.7 (0.068) ED036650
2.0 (5/64) ED031968

MECHANICAL PROPERTIES (1)

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)
Requirements - AWS A5.29: E81T8-G Not Specified
470 (68) min 550 - 690 (80 - 100) 19 min Not Specified
AWS A5.36: E81T8-A4-K12 27 (20) min
Typical Results(3) - As-Welded 500-550 (73-79) 575-615 (84-89) 21-28 131-200 (97-147) 88-143 (65-105)

DEPOSIT COMPOSITION(1)
%C %Mn(4) %Si %P %S
Requirements - AWS A5.29: E81T8-G Not Specified 0.50 min 1.00 max
0.030 max 0.030 max
AWS A5.36: E81T8-A4-K12 0.15 max 1.50 - 2.75 0.80 max
Typical Results(3) 0.01-0.04 2.21-2.53 0.12-0.14 0.013 0.003
%Ni(4) %Cr(4) %Mo(4) %V(4) %Al(4)
Requirements - AWS A5.29: E81T8-G 0.50 min 0.30 min 0.20 min 0.10 min
1.8 max
AWS A5.36: E81T8-A4-K12 0.75 - 2.00 0.20 max 0.50 max 0.05 max
Typical Results (3)
1.04-1.26 0.04-0.07 <0.02 <0.006 0.9-1.2

TYPICAL OPERATING PROCEDURES

Diameter, CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Polarity mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)
1.7mm (0.068 in) DC- 19 (3/4) 1.7-3.8 (70-150) 16-22 165-250 1.4-3.1 (3.1-6.8) 1.1-2.5 (2.5-5.5) 78-81

2.0 mm (5/64 in) DC- 19 (3/4) 1.7-3.3 (70-130) 17-20 195-295 1.8-3.5 (4.0-7.6) 1.5-2.9 (3.3-6.4) 82-83

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet the alloy requirements of the “G” group, the undiluted weld metal shall have not less
(1)

than the minimum of at least one of the elements listed. (5)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).

K-15 | www.lincolnelectric.com
PIPELINER® FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PIPELINER® 81M
Low Alloy, All Position • AWS E81T1-GM

KEY FEATURES CONFORMANCES

• Designed for optimal performance in automated pipe AWS A5: E81T1-GM-H4
welding applications where a consistent arc length
CWB/CSA: E551T1-M21A4-K11-H4, E81T1-GM-H4
is critical.
ISO 17632-B T55 4 T1-1 M21 A-N1-U H5
• Flat bead shape, fast freezing slag provides consistent puddle support
all the way around the pipe.
TYPICAL APPLICATIONS
• Capable of producing weld deposits with impact toughness exceeding
27 J (20 ft•lbf) at -40°C (-40°F). • Hot, fill and cap pass welding on up to X70 grade pipe
• Q2 Lot - Certificate showing actual deposit chemistry
® • Fully automated pipe welding
and mechanical properties per lot available online.
• Meets requirements for NACE applications
• ProTech® foil bag packaging
SHIELDING GAS
WELDING POSITIONS
75 - 85% Argon / Balance CO2
All Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 25 lb (11.3 kg) Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)

1.2 (0.047) ED033320 ED033321

MECHANICAL PROPERTIES (1) – As Required per AWS A5.29

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-29°C (-20°F) @-40°C (-40°F)
Requirements - AWS E81T1-GM 470 (68) min 550-690 (80-100) 19 min Not Specified Not Specified
Typical Results(3)
As-Welded with 75% Ar/25% CO2 510-560 (74-81) 580-620 (84-90) 25-29 83-149 (61-110) 66-131 (49-97)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.29

%C %Mn(4) %Si(4) %P
Requirements - AWS E81T1-GM Not Specified 0.50 1.00 0.030 max
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.06-0.07 1.54-1.68 0.34-0.37 0.010-0.015
Diffusible Hydrogen
%S %Ni(4) %B (mL/100g weld deposit)
Requirements - AWS E81T1-GM 0.030 max 0.50 Not Specified Not Specified
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.010-0.020 0.85 0.005-0.006 4-5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2 mm (0.047 in), DC+, 4.4-10.2 1.8-4.1
19 (3/4) 23-30 130 - 275
75-85% Ar/ balance CO2 (175 - 400) (3.9-9.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

In order to meet the requirements of the G group, the undiluted weld metal shall have not less than the minimum specified for one or more of the elements listed.
(4)

NOTE: This product contains micro-alloying elements. Additional information available upon request.

www.lincolnelectric.com | K-16
GAS-SHIELDED FLUX-CORED (FCAW-G) WIRE

PIPELINER® 91M
Low Alloy, All Position • AWS E91T1-GM-H4

KEY FEATURES CONFORMANCES

• Designed for optimal performance in automated pipe AWS A5.29M: E91T1-GM-H4
welding applications where a consistent arc length
ISO 18276-A: T 55 4 1,5NiMo P M 2 H5
is critical.
• Flat bead shape, fast freezing slag provides consistent puddle support
all the way around the pipe. TYPICAL APPLICATIONS
• Capable of producing weld deposits with impact toughness exceeding • Hot, fill and cap pass welding on up to X80 grade pipe
27 J (20 ft•lbf) at -40°C (-40°F).
• Fully automated pipe welding
• Q2 Lot® - Certificate showing actual deposit chemistry
and mechanical properties per lot available online. • Semi-automatic pipe welding

SHIELDING GAS
WELDING POSITIONS
75-85% Argon/Balance CO2
All Flow Rate: 35-55 CFH

DIAMETERS / PACKAGING
Diameter 11 lb (5 kg) Plastic Spool 33 lb (15 kg)
mm (in) 33 lb (15 kg) Master Carton Plastic Spool

1.2 (0.047) ED0379936 ED0379937

MECHANICAL PROPERTIES (1)

Yield Strength(2) Tensile Strength Elongation Charpy V- Notch
MPa (ksi) MPa (ksi) % J (ft•lbs) @ -40°C (-40°F)

Requirements
AWS E91T1-GM-H4 540 (78) min 620-760 (90-110) 17 min Not Specified
Typical Results(3)
As-Welded with 80% Argon / 20% CO2 640 (93) 700 (102) 19 60 (44)

DEPOSIT COMPOSITION(1)
%C %Mn(4) %Si %P %S
Requirements - AWS A5.29: E91T1-GM H4 Not Specified 0.50 1.00 0.030 max. 0.030 max.
Typical Results(3) 0.05 1.40 0.20 0.013 0.010
As-Welded with 80% Argon / 20% CO2
Diffusible Hydrogen
%Ni(4) %Cr(4) %Mo(4) %V(4) (mL/100g weld deposit)
Requirements - AWS A5.29: E91T1-GM H4 0.50 0.30 0.02 0.10 4
Typical Results (3)
1.40 0.05 0.42 0.01 3
As-Welded with 80% Argon / 20% CO2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(6) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate
Efficiency (%)
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr)

4.5 (175) 20-22 130 1.9 (4.2) 1.6 (3.5)

0.047 in (1.2 mm), DC+, 7.0 (275) 23-25 180 3.0 (6.6) 2.5 (5.5)
20 (3/4) 83
75-85%Argon/Balance CO2 9.5 (375) 25-27 220 4.1 (9.0) 3.4 (7.5)
12.7 (500) 27-29 265 5.4 (11.9) 4.5 (9.9)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)In order to meet all the requirements of the –G group, the undiluted weld metal shall have not less than the minimum specified for one or more of the elements listed.
(1)

K-17 | www.lincolnelectric.com
PIPELINER® FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PIPELINER® 101M
Low Alloy, All Position • AWS E101T1-GM

KEY FEATURES CONFORMANCES

• Designed for optimal performance in automated pipe AWS A5: E101T1-GM
welding applications where a consistent arc length is critical
ISO 18276-B T 62 4 T1-1 M21 A-N2M2-U H5
• Fast freezing slag provides consistent puddle support all the way
around the pipe
TYPICAL APPLICATIONS
• Capable of producing weld deposits with impact toughness exceeding
27 J (20 ft•lbf) at -40°C (-40°F) • Hot, fill and cap pass welding on up to X80 grade pipe

• Q2 Lot® - Certificate showing actual deposit chemistry • Fully automated pipe welding
and mechanical properties per lot available online. • Semi-automatic pipe welding
• ProTech® foil bag packaging • Meets requirements for NACE applications

WELDING POSITIONS SHIELDING GAS

All 75-80% Argon / Balance CO2
Flow Rate: 40-60 CFH

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 25 lb (11.3 kg) Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)

1.2 (0.047) ED033807 ED033808

MECHANICAL PROPERTIES (1) – As Required per AWS A5.29

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-40°C (-40°F)

Requirements - AWS E101T1-GM 610 (88) min 690-830 (100-120) 16 min Not Specified
Typical Results(3)
As-Welded with 75% Ar/Balance CO2 660-670 (95-97) 700-720 (101-104) 23-25 61-91 (45-68)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.29

%C %Mn(4) %Si %P %S

Requirements - AWS E101T1-GM Not Specified 0.50 1.00 max 0.030 max 0.030 max
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.06 1.48-1.61 0.29-0.31 0.008 0.007
Diffusible Hydrogen
%Ni(4) %Mo(4) %B (mL/100g weld deposit)
Requirements - AWS E101T1-GM 0.50 0.20 Not Specified Not Specified
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.76-0.84 0.34-0.36 0.004-0.005 4-5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2 mm (0.045 in), DC+, 4.4-10.2 1.8-4.1
19 (3/4) 23-30 130-275
75-80% Ar/ balance CO2 (175-400) (3.9-9.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

In order to meet the requirements of the G group, the undiluted weld metal shall have not less than the minimum specified for one or more of the elements listed.
(4)

NOTE: This product contains micro-alloying elements. Additional information available upon request.

www.lincolnelectric.com | K-18
PIPELINER® FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PIPELINER® 111M
Low Alloy, All Position • AWS E111T1-GM

KEY FEATURES CONFORMANCES

• Designed for optimal performance in automated pipe AWS A5: E111T1-GM
welding applications where a consistent arc length is critical.
ISO 18276-B T76 4 T1-1 M21 A-G H5
• Fast freezing slag provides consistent puddle support all
the way around the pipe.
TYPICAL APPLICATIONS
• Capable of producing weld deposits with impact toughness
exceeding 27 J (20 ft•lbf) at -40°C (-40°F). • Hot, fill and cap pass welding on X80 to X100 grade pipe

• Q2 Lot® - Certificate showing actual deposit chemistry • Fully automated pipe welding
and mechanical properties per lot available online. • Semi-automatic pipe welding
• ProTech® foil bag packaging
SHIELDING GAS
WELDING POSITIONS
75 - 85% Argon / Balance CO2
All Flow Rate: 40-60 CFH

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 25 lb (11.3 kg) Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)

1.2 (0.047) ED033745 ED033746

MECHANICAL PROPERTIES (1) – As Required per AWS A5.29

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @-40°C (-40°F)

Requirements - AWS E111T1-GM 680 (98) min 760-900 (110-130) 15 min Not Specified
Typical Results(3)
As-Welded with 75% Ar/25% CO2 680-810 (98-118) 760-900 (110-130) 19-23 48-63 (36-47)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.29

%C %Mn(4) %Si(4) %P %S

Requirements - AWS E111T1-GM Not Specified 0.50 1.00 0.030 max 0.030 max
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.06-0.07 1.40-1.80 0.27-0.34 ≤0.010 ≤0.010
Diffusible Hydrogen
%Ni(4) %Mo(4) %B (mL/100g weld deposit)
Requirements - AWS E111T1-GM 0.50 0.20 Not Specified Not Specified
Typical Results(3)
As-Welded with 75% Ar/25% CO2 1.90-2.60 0.65-0.85 0.004-0.005 4-5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2 mm (0.047 in), DC+, 4.4-10.2 1.8-4.1
19 (3/4) 23-30 130 - 275
75-85% Ar/ balance CO2 (175 - 400) (3.9-9.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

In order to meet the requirements of the G group, the undiluted weld metal shall have not less than the minimum specified for one or more of the elements listed.
(4)

NOTE: This product contains micro-alloying elements. Additional information available upon request.

K-19 | www.lincolnelectric.com
 FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

PIPELINER® G90M
Low Alloy, All Position • AWS E111T1-K3M-JH8

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with AWS A5: E111T1-K3M-JH8
impact toughness exceeding 27 J (20 ft•lbf)
at -29°C (-20°F)
• Q2 Lot® - Certificate showing actual deposit
chemistry available online
TYPICAL APPLICATIONS
• High stacking efficiency
• For applications requiring high strength weld metal
• ProTech® hermetically sealed packaging

SHIELDING GAS
WELDING POSITIONS
75 - 80% Argon / Balance CO2
All, except vertical down Flow Rate: 40 - 50 CFH

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Spool 33 lb (15 kg) Plastic Spool
mm (in) (Vacuum Sealed Foil Bag) (Vacuum Sealed Foil Bag)
1.2 (0.047) ED031931
1.3 (0.052) ED032664

MECHANICAL PROPERTIES (1) – As Required per AWS A5.29

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)
Requirements - AWS E111T1-K3M-JH8 675 (98) min 760-860 (110-130) 15 min 27 (20) min
Typical Results(3)
As-Welded with 75% Ar/25% CO2 760-825 (110-120) 795-860 (115-125) 19-22 56-85 (41-63)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.29

%C %Mn %Si %P %S %Ni

Requirements - AWS E111T1-K3M-JH8 0.15 max 0.75-2.25 0.80 max 0.030 max 0.030 max 1.25-2.60
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.05-0.07 1.45-1.70 0.21-0.28 0.01-0.02 0.01-0.02 1.80-2.22
Diffusible Hydrogen
%Cr %Mo %V %B (mL/100g weld deposit)
Requirements - AWS E111T1-K3M-JH8 0.15 max 0.25-0.65 0.05 max Not Specified 8.0 max
Typical Results(3)
As-Welded with 75% Ar/25% CO2 0.03-0.06 0.50-0.61 0.02 0.005-0.007 2-5

TYPICAL OPERATING PROCEDURES

Diameter, Polarity, CTWD(4) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2 mm (0.045 in), DC+, 4.4-10.2 1.8-4.1
25 (1) 23-30 130-275
75-80% Ar/ balance CO2 (175-400) (3.9-9.0)
1.3 mm (0.052), DC+, 4.4-9.5 2.5-5.0
25 (1) 23-30 130-275
75-80% Ar/ balance CO2 (175-375) (5.5-11.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)For electrical stickout (ESO) subtract 6.4 mm (1/4 in) from contact tip to work distance (CTWD).
(1)

NOTE: This product contains micro-alloying elements. Additional information available upon request.

www.lincolnelectric.com | K-20
PIPELINER® CONSUMABLES

PIPE GRADES

PIPE GRADES PSL 1: Includes requirements for chemistry,

ductility, minimum yield strength, and
Pipe grades are classified in accordance with API 5L
minimum tensile strength.
specification. The specification established requirements
for two product specification levels – PSL 1 and PSL 2. PSL 2: Adds requirements for maximum yield
Reference API 5L for full specifications. strength, and maximum tensile strength.

API SPECIFICATION 5L, 44TH EDITION

Requirements for the Results of Tensile Tests for PSL 1 Pipe
Yield Strength Minimum Ultimate Tensile Strength Minimum
Grade MPa ksi MPa ksi

A25 175 25 310 45

A25P 175 25 310 45
A 210 31 335 49
B 245 36 415 60
X42 290 42 415 60
X46 320 46 435 63
X52 360 52 460 67
X56 390 57 490 71
X60 415 60 520 75
X65 450 65 535 78
X70 485 70 570 83

API SPECIFICATION 5L, 44TH EDITION

Requirements for the Results of Tensile Tests for PSL 2 Pipe
Yield Strength Yield Strength Ultimate Tensile Strength Ultimate Tensile Strength
Minimum Maximum Minimum Maximum
Grade MPa ksi MPa ksi MPa ksi MPa ksi

B 245 36 450 65 415 60 760 110

X42 290 42 495 72 415 60 760 110
X46 320 46 525 76 435 63 760 110
X52 360 52 530 77 460 67 760 110
X56 390 57 545 79 490 71 760 110
X60 415 60 565 82 520 75 760 110
X65 450 65 600 87 535 78 760 110
X70 485 70 635 92 570 83 760 110
X80 555 81 705 102 625 91 825 120
X90 625 91 775 112 695 101 915 133
X100 690 100 840 122 760 110 990 144
X120 830 120 1050 152 915 133 1145 166

COMMON PIPE JOINT DESIGNS

A common weld joint for thinner walled pipe is the “API” As an alternative, for thicker-walled pipe [>20 mm (>3/4 in)],
fitup with a 60 degree included angle, a 1.6 mm (1/16 in) a compound bevel can be used. The amount of material
and 1.6 mm (1/16 in). required to fill a compound bevel joint is less than that for
a 60 degree included angle preparation, so productivity
may be increased.
20˚
20˚
60˚
60˚

2/3 T
2/3 T

1/16-5/64 in.
T T
30˚ 30˚
1/16-5/64 in.
(1.6-2.0 mm) (1.6-2.0 mm) 1/16-5/64 in. 1/3 1/16-5/64
T in. 1/3 T
(1.6-2.0 mm) (1.6-2.0 mm)

3/64-1/16 in. 3/64-1/16 in.

(1.0-1.6 mm) (1.0-1.6 mm) 1/16 in. 1/16 in.
(1.6 mm) (1.6 mm)

Wall thickness <3/4 in (<20 mm) Wall thickness >3/4 in (>20 mm)

K-21 | www.lincolnelectric.com
PIPELINER® CONSUMABLES

ELECTRODE SELECTION GUIDE

ELECTRODE SELECTION GUIDE

Low Strength High Strength
Products AWS Classification <X60 X60 X65 X70 X80 X90 X100

MANUAL ELECTRODES
Stick (SMAW) Electrodes - Cellulosic
Pipeliner® 6P+ E6010 R+F R+F R R R
Pipeliner 7P+
®
E7010-P1 R+F R+F R R
Pipeliner® 8P+ E8010-P1 R+F R+F R+F R

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Up

Pipeliner® 16P E7016 H4 R R R R R R R
Pipeliner® 18P E8018-G H4R F F F
Pipeliner® 19P E10018-G H4R F F F F

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Down

Pipeliner® LH-D80 E8045-P2 H4R F F F
Pipeliner LH-D90
®
E9045-P2 H4R F F F
Pipeliner® LH-D100 E10045-P2 H4R F F F

SEMIAUTOMATIC / AUTOMATIC
MIG (GMAW) Wires - Solid
Pipeliner® 70S-G ER70S-G R+F R+F R+F R+F R R R
Pipeliner® 80S-G ER80S-G R+F R+F R+F R+F R R
Pipeliner® 80Ni1 ER80S-G R+F R+F R+F R+F R R

Flux-Cored (FCAW-S) Wires - Self-Shielded

Pipeliner® NR®-207+ E71T8-K6 F F F
Pipeliner NR -208-P
® ®
E81T8-G F F F
Pipeliner® NR®-208-XP E81T8-G F F F

Flux-Cored (FCAW-G) Wires - Gas-Shielded

Pipeliner® 81M E81T1-GM F F F F
Pipeliner® 101M E101T1-GM F F F F
Pipeliner 111M
®
E111T1-GM F F F
R = Root Pass Only R+F = Root & Fill Passes F = Fill Pass Only

www.lincolnelectric.com | K-2 2
PIPELINER® CONSUMABLES

LH-D80/90/100
Welding Guidelines

PIPELINER® LH-D WELDING - HELPFUL HINTS

Pipeliner® LH-D80, LH-D90 and LH-D100 are low hydrogen, in the table below.
high deposition electrodes specially designed for the vertical
down welding of pipe. They are recommended for fill and cap Do Not Re-Strike Electrode
pass welding of up to X70, X80 and X90 pipe, as well as pipe If arc does not initiate on first try, discard electrode and start
repair and hot tapping applications. For low diffusible hydrogen, high with a new one.
productivity and operator appeal — choose
Pipeliner® LH-D electrodes. Technique Tips for Weld Positions
12 o’clock Decreased current and rod angle
Use Recommended Starting and Stopping Techniques will reduce spatter.
Porosity can be the result of incorrect starting or stopping 3 o’clock Increased current will help hold
techniques. Refer to Diagram #2 and #5 below. weld puddle up.
6 o’clock A push angle and weave will help
Make Sure Operating Procedures are Correct flatten bead.
Pipeliner® LH-D electrodes recommended operating ranges are
Use the Recommended Weaving Technique
Weaving too wide can cause undercutting and slag
TYPICAL OPERATING PROCEDURES entrapment. Use a maximum weave width of approximately
Current (Amps) 2 times electrode diameter. Refer to Diagram #3 below
Polarity 3.2 mm (1/8 in) 4.0 mm (5/32 in) 4.5 mm (11/64 in) for directions.
DC+ 120 - 170 170 - 250 200 - 300

Welding Guidelines Diagram

Decrease Current 2 3
STARTING THE ARC WEAVE WIDTH
Touch start tapered Recommended maximum weave width
0-10° tip in weld crater. is 2X diameter of electrode.

v el
Tra Electrode diameter
of 0-
n
tio 10
°
c
re
Di

12
o’ clock 0-10°

1.6mm (1⁄16”)
Increase Current

Max. Arc Length 4 5

3 BEAD CONTOUR BREAKING THE ARC
o’ clock
WRONG
0-10°

Narrow gap

6
o’ clock
RIGHT
Correct gap

°
10
0- RIGHT WRONG

0-10°

Switch to Push Angle

NOTE 1: This table indicates common welding electrodes by API 5L pipe grade. Final product selection should be project specific. The specific electrode recommendation depends on project specifications, including strength
overmatch and minimum toughness requirements. For help in selecting the appropriate consumables and other technical questions, please contact our Pipe Welding Application Group at +1.866.635.4709
or email [email protected].

NOTE 2: Please note that the welding consumable recommendations in this table are based on weld metal strength matching the nominal pipe strength based upon API 5L minimum requirements. Recommended consumables in
this chart are based upon these standards and not actual strength of pipe.

K-23 | www.lincolnelectric.com
PIPELINER® CONSUMABLES

EN AND ISO CLASSIFICATIONS

ELECTRODE SELECTION GUIDE

Products EN Classification ISO Classification

Stick (SMAW) Electrodes - Cellulosic

Pipeliner® 6P+ EN ISO 2560 ISO 2560
ISO 2560-A E 42 3 C 2 1 ISO 2560-A E 42 3 C 2 1

Pipeliner® 7P+ EN ISO 2560 ISO 2560

ISO 2560-A E46 3 1Ni C 2 1 ISO 2560-A E46 3 1Ni C 2 1

Pipeliner® 8P+ EN ISO 2560 ISO 2560

ISO 2560-A-E 46 4 Z C 25 ISO 2560-A-E 46 4 Z C 2 5
ISO 2560-B-E 55 10-G A U ISO 2560-B-E 55 10-G A U

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Up

Pipeliner® 16P EN ISO 2560 ISO 2560
ISO 2560-A-E 42 4 B 1 2 H5 ISO 2560-A-E 42 4 B 1 2 H5
ISO 2560-B-E 49 16 A U H5 ISO 2560-B-E 49 16 A U H5

Pipeliner® 18P EN ISO 2560 ISO 2560

ISO 2560-A-E 50 6 Mn1Ni B 3 2 H5 ISO 2560-A-E 50 6 Mn1Ni B 3 2 H5
ISO 2560-B-E 57 18-G A H5 ISO 2560-B-E 57 18-G A H5

Pipeliner® 19P EN 757 ISO 18275

EN 757 - E 69 5 Mn2NiMo B 3 2 H5 ISO 18275-A-E 69 5 Mn2NiMo B 3 2 H5
ISO 18275-A-E 83 18-G A H5

Stick (SMAW) Electrodes - Basic, Low Hydrogen, Vertical Down

Pipeliner® LH-D80 EN ISO 2560 ISO 2560
ISO 2560-A-E 46 4 B 4 5 H5 ISO 2560-A-E 46 4 B 4 5 H5
ISO 2560-B-E 55 15 G A H5 ISO 2560-B-E 55 15 G A H5

Pipeliner® LH-D90 EN 757 ISO 18275

EN 757 - E 55 4 Z B 45 H5 ISO 18275-A-E 55 4 Z B 4 5 H5
ISO 18275-B-E 62 15 G A H5

Pipeliner® LH-D100 EN 757 ISO 18275

EN 757 - E 62 4 Mn1NiMo B 45 H5 ISO 18275-A-E 62 4 Mn1NiMo B 4 5 H5
ISO 18275-B-E 69 15 G A H5

NOTE: The presented EN and ISO classifications are only the approximate classifications based on available test results. Specific EN and ISO classification tests were not performed in most cases.

www.lincolnelectric.com | K-24
PIPELINER® CONSUMABLES

EN AND ISO CLASSIFICATIONS

ELECTRODE SELECTION GUIDE

Products EN Classification ISO Classification

MIG (GMAW) Wires - Solid

Pipeliner® 70S-G EN ISO 14341 ISO 14341
ISO 14341-A-G 38A 3 M G2Si ISO 14341-A-G 38A 3 M G2Si
ISO 14341-B-G 49A 3U M G6 ISO 14341-B-G 49A 3U M G6

Pipeliner® 80S-G EN ISO 14341 ISO 14341

ISO 14341-A-G 50A 3 M G4Mo ISO 14341-A-G 50A 3 M G4Mo
ISO 14341-B-G 57A 3U M G4M31 ISO 14341-B-G 57A 3U M G4M31

Pipeliner® 80Ni1 EN ISO 14341 ISO 14341

ISO 14341-A-G 3Ni1 ISO 14341-A-G 3Ni1

Flux-Cored (FCAW-S) Wires - Self-Shielded

Pipeliner® NR®-207+ EN ISO 17632 ISO 17632
ISO 17632-A-42 3 1Ni Y N 5 H15 ISO 17632-A-42 3 1Ni Y N 5 H15
ISO 17632-B-49 3 Ni1 T8 N 1 U H15 ISO 17632-B-49 3 Ni1 T8 N 1 U H15

Pipeliner® NR®-208-XP EN ISO 17632 ISO 17632

ISO 17632-A-46 3 Z Y N 5 H15 ISO 17632-A-46 3 Z Y N 5 H15
ISO 17632-B-55 3 G T8 N1 U H15 ISO 17632-B-55 3 G T8 N1 U H15

Flux-Cored (FCAW-G) Wires - Gas-Shielded

Pipeliner® 81M EN ISO 17632 ISO 17632
ISO 17632-A-T46 4 Mn1Ni PM 1 H5 ISO 17632-A-T46 4 Mn1Ni PM 1 H5
ISO 17632-B-T554T1-1MA-N1-UH5 ISO 17632-B-T554T1-1MA-N1-UH5

Pipeliner® 101M EN ISO 18276 ISO 18276

ISO 18276-A-T 62 4ZPM 1 ISO 18276-A-T 62 4ZPM 1
ISO 18276-B-T694T1-1MA-N2M2-UH5 ISO 18276-B-T694T1-1MA-N2M2-UH5

Pipeliner® 111M EN ISO 18276 ISO 18276

ISO 18276-A-T 69 4Z PM1- H5 ISO 18276-A-T 69 4Z PM1- H5
ISO 18276-B-T764T1-1MA-G-H5 ISO 18276-B-T764T1-1MA-G-H5

NOTE: The presented EN and ISO classifications are only the approximate classifications based on available test results. Specific EN and ISO classification tests were not performed in most cases.

K-25 | www.lincolnelectric.com
PIPELINER® CONSUMABLES

AGENCY APPROVALS
NOTE: Approvals are updated periodically.

Consult your Lincoln Electric representative for the latest Approval/Grade revisions.

Lloyd's
AWS AWS/ASME ABS Register DNV
PRODUCT Code CLASS Grade Grade Grade CWB/CSA CWB/CSA

Stick Electrode
Pipeliner® 6P+ A5.1 E6010 E6010 - 3 E4310 E4310

Pipeliner® 16P A5.1 E7016 H4 - - - E4916-H4 -

E7016-H4,
Pipeliner® 7P+ A5.5 E7010-P1 - - - -
E7016-1 H4
E8010-P1,
Pipeliner® 8P+ A5.5 E8010-P1 - - E5510-P1 E5510-P1
E8010-G
E8010‐P1, E5510-P1, E5510-P1,
Pipeliner® Arc 80 A5.5 - - -
E8010‐G E5510-G E5510-G
E8018-G,
Pipeliner® 18P A5.5 E8018-G - - - -
E8018-G H4
Pipeliner® LH-D80 A5.5 E8045-P2 H4R E8045-P2 H4R - - E8045-P2, H4R E8045-P2 H4R

Pipeliner® LH-D90 A5.5 E9045-P2 H4R E9045-P2 H4R - - E9045-P2, H4R E9045-P2 H4R

Pipeliner® 19P A5.5 E10018-G H4R - - - - -

Pipeliner® LH-D100 A5.5 E10045-P2 H4R E10045-P2 H4R - - E10045-P2, H4R E10045-P2 H4R

MIG & TIG

Pipeliner® 70S-G A5.18 ER70S-G - - - -

Pipeliner® 80S-G A5.28 ER80S-G - - - -

Pipeliner® 80Ni1 A5.28 ER80S-G 5YQ500 H5 V Y50MS H5 5Y50S H5 -

MIG & TIG

Pipeliner® NR®-207+ A5.29 E71T8-K6 - - - -

Pipeliner® NR®-208-XP A5.29 E81T8-G - - - -

Pipeliner® 81M A5.29 E81T1-GM - - - -

Pipeliner® 101M A5.29 E101T1-GM - - - -

Pipeliner® 111M A5.29 E111T1-GM - - - -

www.lincolnelectric.com | K-26
CONSUMABLES

NOTES

K-27 | www.lincolnelectric.com
 CONSUMABLES

POWER GENERATION & NUCLEAR

POWER GENERATION & NUCLEAR

Lincoln Electric gives customers the ability to view Lot numbers of a specific product online by going to the
Certificate Center under the Support tab and entering the product number.

Customers can then view Q2 Lot Certs by Lot number prior to placing an order.

To place and order please contact your Lincoln Electric

representative to order a specific Lot of product.

L-1 | www.lincolnelectric.com
POWER GENERATION & NUCLEAR

NUCLEAR PRODUCT PORTFOLIO

Nuclear Products are designated with an “N” suffix in the product name. These products have modified chemical composition
and/ormechanical properties in the as welded or stress relieve condition to meet (but not limited to) specific requirements for
the nuclear industry.
"N" Designators:
• Excalibur® 7018 MR® N - Design modified to meet properties
after 48 hours stress relief.
• SuperArc® L-52 N and SuperArc® L-56® N - Design modified to
meet properties after stress relief.

• Stainless Products with N Suffix - Cobalt restriction of 0.05% max.

WHAT IS BATCH MANAGEMENT?

Batch Management is lot controlled and tested products with full traceability throughout the manufacturing process. All batch managed products
have actual certified material test reports (CMTR) for each Q2 Lot® number. Q2 Lot® certificates can be downloaded from the certificate center on
the Lincoln Electric website. Order a specific lot of material, as well as order a single lot or multiple lots of material that best meet your application
requirements.
Lincoln Electric’s Batch Managed Inventory Program includes a complete portfolio of Q2 Lot® products: SMAW, GMAW, GTAW, Orbital TIG, and FCAW-G
wires.
• EXCALIBUR®
• LINCOLN®
• SUPERARC®
• ULTRACORE®
• BLUE MAX®

Batch Managed products are represented with the words "batch" in the top left corner of the product page.

BATCH | STICK (SMAW) ELECTRODE

EXCALIBUR ® 7018 MR ® N
Mild Steel • AWS E7018

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual deposit composition AWS A5.1/A5.1M: 2004: E7018 H4
and actual mechanical properties available online ASME SFA-A5.1: E7018 H4
• Available as Batch Managed Inventory
• “N” Designator - design modified to meet properties after
48 hours stress relief TYPICAL APPLICATIONS
• Premium arc performance • Nuclear power plant construction and
• Square coating burn-off • Power generation
www.lincolnelectric.com | L-2

• Easy strike and re-strike • Petrochemical

BATCH | STICK (SMAW) ELECTRODE

EXCALIBUR® 7018 MR® N

Mild Steel • AWS E7018

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual deposit composition and actual AWS A5: E7018 H4R, E7018-1 H4R
mechanical properties available online
CWB/CSA: E4918-H4R
• Available as Batch Managed Inventory
• “N” Designator - design modified to meet properties after TYPICAL APPLICATIONS
48 hours stress relief • Nuclear power plant construction and maintenance
• Premium arc performance • Power generation
• Square coating burn-off • Petrochemical
• Easy strike and re-strike • Pressure vessels
• Effortless slag removal • Pressure piping
• Minimal spatter for enhanced operability and clean weld surface • Fill and cap pass welding of up to X65 grade pipe
• Impact toughness tested to -46°C (-50°F)
• Capable of exceeding AWS minimum requirement of 480 MPa (70 ksi) ASME IX QUALIFICATION
tensile and 400 MPa (58 ksi) yield strength after 48 hours of stress
relieving at 590-620°C (1100-1150°F) ASME IX Qualification: QW432 F-No 4,
QW442 A-No 1
• Capable of meeting drop weight testing requirements
as commonly required for nuclear applications
• Prior to using this material for ASME Boiler and Pressure Vessel Code WELDING POSITIONS
Section III applications, please contact the Lincoln Electric Specials All, Except Vertical Down
Department to receive a Certified Material Test Report (CMTR) which
meets all requirements of NCA-3860.
• Each rod is marked with AWS classification and LOT number

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (300) ED033940

1/8 (3.2) 14 (350) ED033838
5/32 (4.0) 14 (350) ED033839

L-3 | www.lincolnelectric.com
BATCH | STICK (SMAW) ELECTRODE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -46°C (-50°F) @ -50°C (-60°F)

Requirements
AWS E7018-1 H4R 400 (58) min 490 (70) min 22 min 27 (20) min 27 (20) min Not Specified
Typical Results (3)

As-Welded 440-530 (64-77) 540-630 (79-91) 27-29 90-135 (67-233) 28-177 (21-131) 32-210 (24-155)
Stress Relieved
48 hrs @ 620°C (1150°F) 410-470 (59-68) 500-560 (72-81) 29-31 172-352 – 23-284
(127-260) (17-210)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.1

%C %Mn %Si %P %S

Requirements
AWS E7018-1 H4R 0.15 max 1.60 max 0.75 max 0.035 max 0.35 max
Typical Results (3)
0.06 - 0.08 0.78 - 1.16 0.16 - 0.38 ≤0.01 ≤0.01
Diffusible Hydrogen
%Ni %Cr %Mo (mL/100g weld deposit)

Requirements
AWS E7018-1 H4R 0.30 max 0.20 max 0.30 max 4.0 max
Typical Results (3)
≤0.02 ≤0.03 0.20 - 0.25 1-3

TYPICAL OPERATING PROCEDURES

Current (Amps)
3/32 in 1/8 in 5/32 in
Polarity(4) (2.4 mm) (3.2 mm) (4.0 mm)

DC+ 70-110 90-160 130-210

AC 80-120 100-160 140-210

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Preferred polarity is listed first.
(1)

www.lincolnelectric.com | L-4
STICK (SMAW) ELECTRODE

EXCALIBUR® 8018-B2 MR®

Low Alloy Steel • AWS E8018-B2 H4R

KEY FEATURES CONFORMANCES

• Designed for welding 1.25% chromium, 0.50% molybdenum steel AWS A5: E8018-B2, E8018-B2 H4R
• Premium arc performance CWB/CSA: E5518-B2
• Square coating burn-off
• Easy strike, re-strike and slag removal
• Capable of exceeding AWS minimum requirement of 550 MPa (80 ksi) TYPICAL APPLICATIONS
tensile strength after 8 hours of stress-relieving at 690°C (1275°F) • Power generation
• Meets AWS minimum requirement of 550 MPa (80 ksi) tensile and 470 • Petrochemical
MPa (68 Ksi ) yield strength after 48 hours of
stress-relieving at 590-620°C (1100-1150°F) as typical • Pressure vessels
in nuclear applications • Process piping
• Each rod is marked with AWS classification and LOT number. • Nuclear steam generators and other components

WELDING POSITIONS ASME IX QUALIFICATION

All, Except Vertical Down ASME IX Qualification: QW432 F-No 4,
QW442 A-No 3

DIAMETERS / PACKAGING
8 lb (3.6 kg) 10 lb (4.5 kg)
Easy Open Can Easy Open Can
Diameter Length 24 lb (10.9 kg) 30 lb (13.6 kg) 25 lb (11.3 kg) 50 lb (22.7 kg)
in (mm) in (mm) Master Carton Master Carton Easy Open Can Easy Open Can

3/32 (2.4) 12 (300) ED032878 ED032881

1/8 (3.2) 14 (350) ED032879 ED032882
5/32 (4.0) 14 (350) ED032883

L-5 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.5

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F)

Requirements
AWS E8018-B2 H4R 460 (67) min 550 (80) min 19 min Not Specified
Typical Results(3) - As-Welded
Stress-Relieved 1 hr @ 690°C (1275°F) 540-585 (78-85) 640-685 (93-99) 24-26 71-127 (52-94)
Stress-Relieved 8 hrs @ 690°C (1275°F)(4) 495-540 (72-78) 605-640 (88-93) 25-28 64-127 (47-83)
Stress-Relieved 48 hrs @ 621°C (1150°F)(4) 560-580 (81-84) 660-680 (96-99) 24-25 28-197 (21-145)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P

Requirements
AWS E8018-B2 H4R 0.05-0.12 0.90 max 0.80 max 0.03 max
Typical Results(3) 0.08-0.11 0.65-0.80 0.35-0.55 ≤ 0.02
Diffusible Hydrogen
%S %Cr %Mo (mL/100g weld metal)

Requirements
AWS E8018-B2 H4R 0.03 max 1.00-1.50 0.40-0.65 4.0 max
Typical Results(3) ≤ 0.01 1.05-1.30 0.40-0.60 2-4

TYPICAL OPERATING PROCEDURES

Current (Amps)

Polarity (5)
3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)

DC+ 60-110 85-160 110-210

AC 65-120 90-170 115-220

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry Specific Data (Not AWS Requirement). (5)Preferred polarity is listed first.
(1)

www.lincolnelectric.com | L-6
STICK (SMAW) ELECTRODE

EXCALIBUR® 9018-G MR N
Low Alloy Steel • AWS E9018-G H4R

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual deposit composition AWS A5: E9018-G H4R
and actual mechanical properties available online
• “N” Designator - design modified to meet properties after
48 hours stress relief
• Premium arc performance TYPICAL APPLICATIONS
• Square coating burn-off • Nuclear power plant components

• Easy strike and re-strike • High strength steel, such as HY-80, HY-90 and
ASTM A514, A508, A533
• Effortless slag removal
• DC welding
• Capable of exceeding AWS minimum requirement of 620 MPa (90 ksi)
tensile and 540 MPa (68 ksi) yield strength after 48 hours of stress • Pressure Vessels
relieving at 590-620°C (1100-1150°F)
• Capable of meeting drop weight testing requirements as
commonly required for nuclear applications ASME IX QUALIFICATION
• Prior to using this material for ASME Boiler and Pressure Vessel Code ASME IX Qualification: QW432 F-No 4,
Section III applications, please contact the Lincoln Electric Specials QW442 A-No 10
Department to receive a Certified Material Test Report (CMTR) which
meets all requirements of NCA-3860
• Each rod is marked with AWS classification and LOT number WELDING POSITIONS
All, Except Vertical Down

DIAMETERS / PACKAGING
Diameter Length 8 lb (3.6 kg) Easy Open Can 10 lb (4.5 kg) Easy Open Can
in (mm) in (mm) 24 lb (10.9 kg) Master Carton 30 lb (13.6 kg) Master Carton

3/32 (2.4) 12 (300) ED033897

1/8 (3.2) 14 (350) ED033898
5/32 (4.0) 14 (350) ED033865

L-7 | www.lincolnelectric.com
STICK (SMAW) ELECTRODE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.1

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -50°C (-60°F)

Requirements
AWS E9018-G H4R 620 (90) min 530 (77) min 17 min Not Required Not Required
Typical Results (3)

As-Welded 590-680 (85-98) 680-770 (99-112) 21-26 74-130 (55-96) 51-111 (38-82)
Stress Relieved
48 hrs @ 620°C (1150°F) on HY-80 540-590 (78-85) 630-670 (91-97) 25-28 33-123 (25-91) 27-98 (20-73)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.5

%C %Mn %Si %P %S %Ni(4)

Requirements
AWS E9018-G H4R Not Required 1.00 min 0.80 min 0.03 max 0.03 max 0.50 min
Typical Results (3)
0.09 - 0.12 0.79 - 1.22 0.22 - 0.43 ≤0.01 ≤0.01 1.54 - 1.79
Diffusible Hydrogen
%Cr(4) %Mo(4) %V(4) %Cu(4) (mL/100g weld deposit)

Requirements
AWS E9018-G H4R 0.30 min 0.20 min 0.10 min 0.20 min 4.0 max
Typical Results (3)
≤0.03 0.29 - 0.31 ≤0.02 ≤0.02 1-3

TYPICAL OPERATING PROCEDURES

Current (Amps)
3/32 in 1/8 in 5/32 in
Polarity(5) (2.4 mm) (3.2 mm) (4.0 mm)

DC+ 70-110 90-160 130-210

AC 80-120 100-160 140-210

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

In order to meet the alloy requirements of the “G” designation, the undiluted weld metal shall have the minimum of at least one of the elements listed.
(4)
Preferred polarity is listed first.
(5)

www.lincolnelectric.com | L-8
BATCH | MIG (GMAW) WIRE

SUPERARC® L-56® N
Mild Steel • AWS ER70S-6

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificates showing actual wire composition and mechani- AWS A5.18: ER70S-6
cal properties available online ASME SFA-A5.18: ER70S-6
• Available as Batch Managed Inventory
• “N” Designator - design modified to meet properties after
TYPICAL APPLICATIONS
stress relief
• Nuclear power plant construction and maintenance
• Uniquely alloyed product to obtain higher strength levels
• Medium to heavy mill scale base material
• High levels of manganese and silicon deoxidizers tolerate
medium to heavy mill scale surfaces • Robotic or hard automation
• Excellent toe-wetting provides optimal bead appearance • Structural steel
• Copper coated for long contact tip life
• Supports short-circuiting, globular, axial spray and pulsed
ASME IX QUALIFICATION
spray transfer
• MicroGuard® Ultra provides superior feeding and ASME IX Qualification: QW432 F-No 6
arc stability
• Each spool is identified with AWS classification and
LOT number

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Plastic Spool

0.035 (0.9) ED033842

0.045 (1.1) ED033843

L-9 | www.lincolnelectric.com
BATCH | MIG (GMAW) WIRE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.18

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F)

Requirements - AWS ER70S-6

As-Welded with 100% CO2 400 (58) min 485 (70) min 22 min 27 (20) min Not Specified
Typical Results(3)
As-Welded with 100% CO2 440 (64) 560 (81) 29 71 (52) 61 (45)
Stress Relieved 1 hr. @ 621°C (1150°F) (4) 395 (57) 510 (74) 29 95 (70) 68 (50)
As-Welded with 75% Ar/25% CO2 460 (67) 565 (82) 27 82 (60) 72 (53)
Stress Relieved 1 hr. @ 621°C (1150°F) (4) 415 (60) 540 (78) 31 140 (103) 122 (90)
As-Welded with 90% Ar/10% CO2 470 (68) 580 (84) 28 119 (88) 78 (57)
Stress Relieved 1 hr. @ 621°C (1150°F) (4) 440 (64) 550 (80) 32 183 (135) 156 (115)
As-Welded with 98% Ar/2% O2 455 (66) 565 (82) 27 122 (90) 108 (80)
Stress Relieved 1 hr. @ 621°C (1150°F) (4) 415 (60) 545 (79) 34 190 (140) 176 (130)

WIRE COMPOSITION – As Required per AWS A5.18

%C %Mn %Si %S %P

Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.035 max 0.025 max
Typical Results(3)
0.08-0.10 1.42-1.60 0.81-0.87 0.006-0.010 0.004-0.010
%Cr %Ni %Mo %V %Cu (Total)(4)

Requirements - AWS ER70S-6 0.15 max 0.15 max 0.15 max 0.03 max. 0.50 max
Typical Results(3)
0.01-0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.17-0.22

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)

0.035 in (0.9 mm), DC+

2.5 (100) 18 80 0.7 (1.6)
Short Circuit Transfer 9-12
3.8 (150) 19 120 1.1 (2.4)
100% CO2 (3/8-1/2)
6.4 (250) 22 175 1.8 (4.0)

9.5 (375) 23 195 2.7 (6.0)

Spray Transfer 12-19
12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4)
15.2 (600) 30 275 4.4 (9.6)

0.045 in (1.1 mm), DC+

3.2 (125) 19 145 1.5 (3.4)
Short Circuit Transfer 12-19
3.8 (150) 20 165 1.8 (4.0)
100% CO2 (1/2-3/4)
5.1 (200) 21 200 2.5 (5.4)

8.9 (350) 27 285 4.2 (9.2)

Spray Transfer 12-19
12.1 (475) 30 335 5.7 (12.5)
90% Ar/10% CO2 (1/2-3/4)
12.7 (500) 30 340 6.0 (13.2)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Industry specific data, not required by AWS.
(1)

NOTE: Additional test data available upon request.

www.lincolnelectric.com | L-10
BATCH | MIG (GMAW) WIRE

SUPERARC® AK-10™
Low Alloy, Copper Coated • AWS ER100S-G

KEY FEATURES CONFORMANCES

• Capable of producing welds with 690 MPa AWS A5.28: ER100S-G
(100 ksi) tensile strength ASME SFA-5.28: ER100S-G
• Suitable for use where consumables with less than
1% Ni are required
TYPICAL APPLICATIONS
• Batch Managed Inventory
• NACE applications
• Superior feeding and arc stability
• Oil tools

WELDING POSITIONS • Riser systems

All • High-strength pipe

SHIELDING GAS
TYPICAL BASE METALS
• 100% CO2
HY-80 or HY-100 per MIL-S-16216, A514 Grade B or P, AISI 4130 or 8620, API
• 75-95% Argon / Balance CO2 X-70 or X-80
ASME IX Qualification QW442 A-No 1
• 95-98% Argon / Balance O2
• Flow rate: 30-50CFH

DIAMETERS / PACKAGING
Diameters 33 lb. (15kg) 500 lb. (227kg)
®
in (mm) Steel Spool Accu-Trak Drum

0.035 (0.9) ED034894 ED034896

0.045 (1.1) ED034895 ED034897

L-11 | www.lincolnelectric.com
BATCH | MIG (GMAW) WIRE

MECHANICAL PROPERTIES – As Required per AWS A5.28

Charpy V-Notch Charpy V-Notch
Yield Strength(1) Tensile Strength Elongation J (ft·lbf) J (ft·lbf)
MPa (ksi) MPa (ksi) (%) -40°C (40°F) -51°C (60°F)

Requirements
AWS A5.28: ER100S-G Not Specified 690 (100) min Not Specified Not Specified Not Specified
As-Welded with 90% Ar/10% CO2
Typical Results(2)
709 (103) 802 (116) 21 86 (64) 85 (63)
As-Welded with 90% Ar/10% CO2
Stress Relieved 1 hr. @ 621°C (1150°F)
627 (91) 723 (105) 25 113 (83) 100 (73)
with 90% Ar/10% CO2

WIRE COMPOSITION – As Required per AWS A5.28

%C %Mn %Si %Ni

Requirements - AWS A5.28: ER100S-G – – – (A)

Typical Results (2)
0.10 1.55 0.57 0.88
%Mo %Cr %S %P

Requirements - AWS A5.28: ER100S-G (A) (A) – –

Typical Results (2)
0.47 0.28 < 0.005 0.01
%V %Al %Cu

Requirements - AWS A5.28: ER100S-G – – –

Typical Results(2) < 0.003 0.003 0.12

(1) Measured with a 0.2% offset. See test results disclaimer

(2)

(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.

www.lincolnelectric.com | L-1 2
BATCH | MIG (GMAW) WIRE

SUPERARC® LA-75
Low Alloy Steel • AWS ER80-Ni1

KEY FEATURES CONFORMANCES

• Q2 Lot - Certificates showing actual wire composition
®
AWS A5.28: ER80S-Ni1
and mechanical properties available online ASME SFA-A5.28: ER80S-Ni1
• Available as Batch Managed Inventory AWS A5.17: ENi1K
• Capable of producing weld deposits with 550 MPa (80 ksi) tensile ABS: ER80S-Ni1
strength CWB/CSA W48-06: ER55S-Ni1 (ER80S-Ni1)
EN ISO 14341-B: G 55A 4 M13 SN2
• High toughness at low temperatures with a nominal
1% Ni or less
• MicroGuard® Ultra provides superior feeding and TYPICAL APPLICATIONS
arc stability
• ASTM A588 weathering steel requiring good
• Supports short-circuiting, globular, axial spray and atmospheric corrosion resistance
pulsed spray transfer
• NACE applications
• Nuclear power plant construction and maintenance

WELDING POSITIONS ASME IX QUALIFICATION

All ASME IX Qualification: QW432 F-No 6,
QW442 A-No 10

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Plastic Spool

0.035 (0.9) ED033949

L-13 | www.lincolnelectric.com
BATCH | MIG (GMAW) WIRE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.28

Yield Tensile Charpy V-Notch
Strength(2) Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -45°C (-50°F) @ -57°C (-70°F)

Requirements - AWS ER80S-Ni1

As-Welded with 98% Ar/2% O2 470 (68) min 550 (80) min 24 min Not Specified 27 (20) min Not Specified

Typical Results (3)

As-Welded with 90% Ar/10% CO2 475 (69) 580 (84) 28 119 (88) 82 (60) 35 (26)
Stress Relieved 1 hr. @ 621°C (1150° F) 450 (65) 565 (82) 32 - - 127 (93) 112 (82)

As-Welded with 75% Ar/25% CO2 495 (72) 595 (86) 27 49 (36) 54 (40) - -
Stress Relieved 1 hr. @ 621°C (1150° F) 440 (64) 560 (81) 31 127 (94) 114 (84) 54 (40)
As-Welded with 98% Ar/2% O2 490 (71) 580 (84) 30 - - 103 (76) - -

WIRE COMPOSITION – As Required per AWS A5.28

%C %Mn %Si %Ni %Cr

Requirements - AWS ER80S-Ni1 0.12 max 1.25 max 0.40-0.80 0.80-1.10 0.15 max
Typical Results(3) 0.07-0.08 0.94-1.04 0.54-0.58 0.88-0.98 ≤ 0.04
%Mo %S %P %V %Cu (Total)(4)

Requirements - AWS ER80S-Ni1 0.35 max 0.025 max 0.025 max 0.05 max 0.35 max
Typical Results(3) ≤ 0.02 0.007 - 0.010 0.005 - 0.010 < 0.01 0.16 - 0.21

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
0.035 in (0.9 mm), DC+
2.5 (100) 17 80 0.7 (1.6)
Short Circuit Transfer 9-12 3.8 (150) 18 120 1.1 (2.4)
75% Ar/25% CO2 (3/8-1/2) 6.4 (250) 22 175 1.8 (4.0)
9.5 (375) 23 195 2.7 (6.0)
Spray Transfer 12-19 12.7 (500) 29 230 3.6 (8.0)
90% Ar/10% CO2 (1/2-3/4) 15.2 (600) 30 275 4.4 (9.6)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
(1)

CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(5)

NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.

www.lincolnelectric.com | L-14
BATCH | MIG (GMAW) WIRE

BLUE MAX® MIG 308L N

Stainless Steel • AWS ER308/ER308L

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual wire composition AWS A5.9: ER308, ER308L
and calculated ferrite number (FN) available online ASME SFA-A5.9: ER308, ER308L
• Available as Batch Managed Inventory
• “N” Designator - cobalt restriction of
0.05% max
TYPICAL APPLICATIONS

• Meets the low Si levels typically required in the • Nuclear power plant components, maintenance
nuclear industry and construction

• Meets the low cobalt levels typically required in the • Power and process industry related piping
nuclear industry. • Pressure Vessels
• Prior to using this material for ASME Boiler and Pressure Vessel Code
Section III applications, please contact the Lincoln Electric Specials
Department to receive a Certified Material Test Report (CMTR) which
ASME IX QUALIFICATION
meets all requirements
of NCA-3860 ASME IX Qualification: QW432 F-No 6,
QW442 A-No 8
• Composition controlled to meet nuclear and power
generation requirements
• Each spool is identified with AWS classification and
LOT number

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED033848

0.045 (1.1) ED033849

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements - AWS ER308/308L Not Specified
Typical Results(3) - As-Welded 430 (62) 615 (89) 37 13

L-15 | www.lincolnelectric.com
BATCH | MIG (GMAW) WIRE

WIRE COMPOSITION – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements - AWS ER308L 0.03(2) max 19.5 - 22.0 9.0 -11.0 0.75 max 1.0 - 2.5
Typical Results (3)
0.02 20.2 9.2 0.03 1.6
%Si %P %S %Cu Total Others

Requirements - AWS ER308L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (3)
0.44 0.02 0.02 0.11 0.03

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 19-20 55 0.9 (2.0)
13 (1/2) 4.6 (180) 19-20 85 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 20-21 105 1.8 (3.9)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 7.6 (300) 20-21 125 2.3 (5.0)
13 (1/2) 8.9 (350) 21-22 140 2.7 (5.9)
13 (1/2) 10.2 (400) 22-23 160 3.1 (6.7)
13 (1/2) 2.5 (100) 19-20 100 1.1 (2.8)
13 (1/2) 3.2 (125) 19-20 120 1.5 (3.5)
13 (1/2) 3.8 (150) 21 135 1.7 (4.2)
0.045 in (1.1 mm), DC+ 13 (1/2) 4.4 (175) 21 140 2.0 (4.8)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 5.6 (220) 22 170 2.6 (6.1)
13 (1/2) 6.4 (250) 22-23 175 2.9 (6.9)
13 (1/2) 7.0 (275) 22-23 185 3.2 (7.6)

Axial Spray Transfer

13 (1/2) 10.2 (400) 22 180 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 23 190 3.3 (7.1)
98% Ar/2% O2 13 (1/2) 11.4 (450) 23 200 3.5 (7.5)
13 (1/2) 12.1 (475) 23 210 3.7 (8.0)
13 (1/2) 6.1 (240) 23 195 2.8 (6.6)
13 (1/2) 6.6 (260) 24 230 3.0 (7.2)
0.045 in (1.1 mm), DC+ 13 (1/2) 7.6 (300) 24 240 3.5 (8.3)
98% Ar/2% O2 13 (1/2) 8.3 (325) 25 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25 260 4.2 (10.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | L-16
BATCH | MIG (GMAW) WIRE

BLUE MAX® MIG 309L N

Stainless Steel • AWS ER309/ER309L

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual wire composition and AWS A5.9: ER309, ER309L
calculated ferrite number (FN) available online ASME SFA-A5.9: ER309, ER309L
• Available as Batch Managed Inventory
• “N” Designator - cobalt restriction of 0.05% max
• Meets the low Si levels typically required in the nuclear industry TYPICAL APPLICATIONS
• Meets the low cobalt levels typically required in the nuclear industry. • Nuclear power plant components, maintenance
and construction
• Prior to using this material for ASME Boiler and Pressure Vessel Code
Section III applications, please contact the Lincoln Electric Specials • Power and process industry related piping
Department to receive a Certified Material Test Report (CMTR) which
• Pressure Vessels
meets all requirements of NCA-3860
• Capable of meeting drop weight testing requirements as
commonly required for nuclear applications
• Composition controlled to meet nuclear and power
ASME IX QUALIFICATION
generation requirements ASME IX Qualification: QW432 F-No 6,
• Each spool is identified with AWS classification and LOT number QW442 A-No 8

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED033850

0.045 (1.1) ED033851

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements - AWS ER309Si, ER309LSi Not Specified

Typical Results(3) - As-Welded 450 (65) 595 (86) 35 14

L-17 | www.lincolnelectric.com
BATCH | MIG (GMAW) WIRE

WIRE COMPOSITION – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements - AWS ER309L 0.03(2) max 23.0 - 25.0 12.0 - 14.0 0.75 max 1.0 - 2.5
Typical Results (3)
0.02 23.7 13.9 0.04 1.8
%Si %P %S %Cu Total Others

Requirements - AWS ER309L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (3)
0.51 0.02 0.01 0.05 0.06

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 19-20 55 0.9 (2.0)
13 (1/2) 4.6 (180) 19-20 85 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 20-21 105 1.8 (3.9)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 7.6 (300) 20-21 125 2.3 (5.0)
13 (1/2) 8.9 (350) 21-22 140 2.7 (5.9)
13 (1/2) 10.2 (400) 22-23 160 3.1 (6.7)
13 (1/2) 2.5 (100) 19-20 100 1.1 (2.8)
13 (1/2) 3.2 (125) 19-20 120 1.5 (3.5)
0.045 in (1.1 mm), DC+ 13 (1/2) 3.8 (150) 21 135 1.7 (4.2)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 4.4 (175) 21 140 2.0 (4.8)
13 (1/2) 5.6 (220) 22 170 2.6 (6.1)
13 (1/2) 6.4 (250) 22-23 175 2.9 (6.9)
13 (1/2) 7.0 (275) 22-23 185 3.2 (7.6)
Axial Spray Transfer
13 (1/2) 10.2 (400) 22 180 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 23 190 3.3 (7.1)
98% Ar/2% O2 13 (1/2) 11.4 (450) 23 200 3.5 (7.5)
13 (1/2) 12.1 (475) 23 210 3.7 (8.0)
13 (1/2) 6.1 (240) 23 195 2.8 (6.6)
0.045 in (1.1 mm), DC+ 13 (1/2) 6.6 (260) 24 230 3.0 (7.2)
98% Ar/2% O2 13 (1/2) 7.6 (300) 24 240 3.5 (8.3)
13 (1/2) 8.3 (325) 25 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25 260 4.2 (10.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | L-18
BATCH | MIG (GMAW) WIRE

BLUE MAX® MIG 316L N

Stainless Steel • AWS ER316/ER316L

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual wire composition and AWS A5.9: ER316, ER316L
calculated ferrite number (FN) available online ASME SFA-A5.9: ER316, ER316L
• Available as Batch Managed Inventory
• “N” Designator - cobalt restriction of 0.05% max
TYPICAL APPLICATIONS
• Meets the low Si levels typically required in the
nuclear industry • Nuclear power plant components, maintenance
and construction
• Meets the low cobalt levels typically required in the
nuclear industry. • Power and process industry related piping
• Prior to using this material for ASME Boiler and Pressure Vessel Code • Pressure Vessels
Section III applications, please contact the Lincoln Electric Specials
Department to receive a Certified Material Test Report (CMTR) which
meets all requirements
of NCA-3860 ASME IX QUALIFICATION
• Composition controlled to meet nuclear and power ASME IX Qualification: QW432 F-No 6,
generation requirements QW442 A-No 8
• Each spool is identified with AWS classification and
LOT number

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Steel Spool

0.035 (0.9) ED033852

0.045 (1.1) ED033853

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements - AWS ER316Si, ER316LSi Not Specified

Typical Results - As-Welded
(3)
405 (59) 560 (81) 40 10

L-19 | www.lincolnelectric.com
BATCH | MIG (GMAW) WIRE

WIRE COMPOSITION – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements - AWS ER316L 0.03(2) max 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5
Typical Results (3)
0.02 18.7 11.8 2.3 1.7
%Si %P %S %Cu Total Others

Requirements - AWS ER316L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (3)
0.52 0.02 0.01 0.10 0.30

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(4) Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr)

Short Circuit Transfer

13 (1/2) 3.0 (120) 19-20 55 0.9 (2.0)
13 (1/2) 4.6 (180) 19-20 85 1.4 (3.0)
0.035 in (0.9 mm), DC+ 13 (1/2) 5.8 (230) 20-21 105 1.8 (3.9)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 7.6 (300) 20-21 125 2.3 (5.0)
13 (1/2) 8.9 (350) 21-22 140 2.7 (5.9)
13 (1/2) 10.2 (400) 22-23 160 3.1 (6.7)
13 (1/2) 2.5 (100) 19-20 100 1.1 (2.8)
13 (1/2) 3.2 (125) 19-20 120 1.5 (3.5)
0.045 in (1.1 mm), DC+ 13 (1/2) 3.8 (150) 21 135 1.7 (4.2)
90% He / 7-1/2% Ar / 2-1/2% CO2 13 (1/2) 4.4 (175) 21 140 2.0 (4.8)
13 (1/2) 5.6 (220) 22 170 2.6 (6.1)
13 (1/2) 6.4 (250) 22-23 175 2.9 (6.9)
13 (1/2) 7.0 (275) 22-23 185 3.2 (7.6)

Axial Spray Transfer

13 (1/2) 10.2 (400) 22 180 3.1 (6.7)
0.035 in (0.9 mm), DC+ 13 (1/2) 10.8 (425) 23 190 3.3 (7.1)
98% Ar/2% O2 13 (1/2) 11.4 (450) 23 200 3.5 (7.5)
13 (1/2) 12.1 (475) 23 210 3.7 (8.0)

13 (1/2) 6.1 (240) 23 195 2.8 (6.6)

0.045 in (1.1 mm), DC+ 13 (1/2) 6.6 (260) 24 230 3.0 (7.2)
98% Ar/2% O2 13 (1/2) 7.6 (300) 24 240 3.5 (8.3)
13 (1/2) 8.3 (325) 25 250 3.8 (9.0)
13 (1/2) 9.1 (360) 25 260 4.2 (10.0)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer. (4)CTWD (Contact Tip to Work Distance). Subtract 1/4 in (6.4 mm) to calculate Electrical Stickout.
(1)

NOTE: For 100% CO2 procedures, add 1 to 2 volts for short circuit transfer and 2 to 3 volts for globular transfer.

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | L-20
BATCH | MIG (GMAW) WIRE

BLUE MAX® LNM 4462 N

Stainless Steel • AWS ER2209

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual wire composition and AWS A5.9-93: ER2209
calculated ferrite number (FN) available online ASME SFA-A5.9: ER2209
• Available as Batch Managed Inventory
• “N” Designator - cobalt restriction of 0.05% max TYPICAL APPLICATIONS
• Premium performance and quality • Nuclear power plant construction and maintenance

• Designed for joining duplex stainless steels • Alloy 2205: UNS S31803, UNS S31500

• Provides high resistance to general corrosion, pitting and stress cor- • Alloy 2304: UNS S32304, UNS S31200
rosion • Air pollution control systems for coal fired power plants
• Composition is controlled to produce consistent mechanical proper- • Power and process industry components and piping
ties
• Pressure Vessels
• Prior to using this material for ASME Boiler and Pressure Vessel Code
Section III applications, please contact the Lincoln Electric Specials ASME IX QUALIFICATION
Department to receive a Certified Material Test Report (CMTR) which
meet all requirements of NCA-3860 ASME IX Qualification: QW432 F-No 6,
QW442 A-No 8

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Plastic Spool

0.035 (0.9) ED033955

0.045 (1.2) ED033956

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F)
Requirements - AWS ER2209 Not Specified
Typical Results(3)
As-Welded with 98% Ar / 2% CO2 625 (91) 810 (118) 28 105 (78)

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements - AWS ER2209 0.030 max 21.5-23.5 7.5-9.5 2.5-3.5 0.5-2.0

Typical Results(3) 0.018 22.7 8.5 3.0 1.5
%Si %P %S %Cu %N
Requirements - AWS ER2209 0.90 max 0.03 max 0.03 max 0.75 max 0.08-0.20
Typical Results (3)
0.45 0.03 0.03 0.30 0.15

Typical all weld metal. Measured with 0.2% offset. See test results disclaimer.
(1) (2) (3)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

L-21 | www.lincolnelectric.com
TIG (GTAW) CUT LENGTHS

LINCOLN® ER100S-1
Mild Steel • AWS ER100S-1

KEY FEATURES CONFORMANCES

• A low carbon, high manganese wire with nickel and AWS A5.28: ER100S-1, ER110S-1
molybdenum designed to weld high strength steels such ASME SFA-A5.28: ER100S-1, ER110S-1
as HY-80 and HSLA-80 MIL-E-23765/2: MIL-100S-1
• Delivers yield strength greater than 690 MPa (100 ksi)
• Capable of producing welds with 690 MPa (100 ksi)
tensile strength TYPICAL APPLICATIONS
• Prior to using this material for ASME Boiler and Pressure Vessel Code • HY-80 base material
Section III applications, please contact the Lincoln Electric Specials
Department to receive a Certified Material Test Report (CMTR) which • ASTM A514, A543, A724 and A782 quenched and
meets all requirements of NCA-3860 tempered plate

• Product is marked every 4 in. (101.6 mm) with AWS • Various heat input conditions
classification and LOT number for easy identification • Military low alloy applications
• Nuclear Steam Generators and other components

WELDING POSITIONS
ASME IX QUALIFICATION
All
ASME IX Qualification: QW432 F-No 6
QW432 A-No 10

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg)
in (mm) Carton
3/32 (2.4) ED034097
1/8 (3.2) ED034098

WIRE COMPOSITION - As Required per AWS A5.28

%C %Mn %Si %Ni %Mo
Requirements - AWS ER100S-1 0.08 max 1.25-1.80 0.20-0.55 1.40-2.10 0.25-0.55
Typical Results(1) 0.05-0.06 1.63-1.69 0.46-0.50 1.88-1.96 0.43-0.45
%Cr %S %P %V %Al
Requirements - AWS ER100S-1 0.30 max 0.010 max 0.010 max 0.05 max 0.10 max
Typical Results(1) 0.04-0.06 0.002-0.005 0.005-0.009 ≤ 0.01 ≤ 0.01
%Ti %Zr %Cu Total Others
Requirements - AWS ER100S-1 0.10 max 0.10 max 0.25 max 0.50 max
Typical Results (1)
0.03-0.04 ≤ 0.01 0.11-0.14 -

See test results disclaimer

(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | L-2 2
BATCH | TIG (GTAW) CUT LENGTHS

LINCOLN® ER308/308L N
Stainless Steel • AWS ER308/ER308L

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual wire composition and AWS A5.9: ER308, ER308L
calculated ferrite number (FN) available online ASME SFA-A5.9: ER308, ER308L
• “N” Designator - cobalt restriction of 0.05% max
• Available as Batch Managed Inventory
TYPICAL APPLICATIONS
• Use on base metals of similar composition
• Nuclear power plant components, maintenance
• Meets the low cobalt levels typically required in the and construction
nuclear industry
• Sheet metal on the corresponding stainless
• Dual classification ensures the maximum carbon content steel base metals
is 0.03%
• High pressure piping and tubing
• 0.03% carbon content increases resistance to intergranular
corrosion • Pressure Vessels
• Prior to using this material for ASME Boiler and Pressure Vessel Code
Section III applications, please contact the Lincoln Electric Specials
Department to receive a Certified Material Test Report (CMTR) which
meets all requirements ASME IX QUALIFICATION
of NCA-3860
ASME IX Qualification: QW432 F-No 6,
• Product is marked every 4 in. (101.6 mm) with AWS QW442 A-No 8
classification and LOT number for easy identification

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master

3/32 (2.4) ED033854

1/8 (3.2) ED033855

WIRE COMPOSITION – As Required per AWS A5.9

%C(2) %Cr %Ni %Mo %Mn

Requirements - AWS ER308L 0.03max 19.5 - 22.0 9.0 -11.0 0.75 max 1.0 - 2.5
Typical Results(1) 0.02 20.2 9.2 0.03 1.6
%Si %P %S %Cu Total Others

Requirements - AWS ER308L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (1)
0.44 0.02 0.02 0.11 0.03

See test results disclaimer (2)Requirements for ER308 is 0.08% max. carbon.
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

L-23 | www.lincolnelectric.com
BATCH | ORBITAL TIG (GTAW) WIRE

LINCOLN® ER309/309L N
Stainless Steel • AWS ER309/ER309L

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual wire composition and AWS A5.9: ER309, ER309L
calculated ferrite number (FN) available online ASME SFA-A5.9:
• Available as Batch Managed Inventory ER309, ER309L
• “N” Designator - cobalt restriction of 0.05% max
TYPICAL APPLICATIONS
• Use for welding dissimilar alloys in wrought or cast form
• Nuclear power plant components, maintenance
• Meets the low cobalt levels typically required in the and construction
nuclear industry
• Sheet metal on the corresponding stainless
• Occasionally used for welding “18-8” base metals when severe corro- steel base metals
sion conditions exist or dissimilar metals
• High pressure piping and tubing
• 0.03% carbon content increases resistance to
intergranular corrosion • Pressure Vessels

• Prior to using this material for ASME Boiler and Pressure Vessel Code
Section III applications, please contact the Lincoln Electric Specials
Department to receive a Certified Material Test Report (CMTR) which
meets all requirements ASME IX QUALIFICATION
of NCA-3860
ASME IX Qualification: QW432 F-No 6,
• Product is marked every 4 in. (101.6 mm) with AWS QW442 A-No 8
classification and LOT number for easy identification

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master

3/32 (2.4) ED033856

1/8 (3.2) ED033857

WIRE COMPOSITION – As Required per AWS A5.9

%C(2) %Cr %Ni %Mo %Mn
Requirements - AWS ER309L 0.03 max 23.0 - 25.0 12.0 - 14.0 0.75 max 1.0 - 2.5
Typical Results(1) 0.02 23.7 13.9 0.04 1.8
%Si %P %S %Cu Total Others
Requirements - AWS ER309L 0.30 - 0.65 0.03 max 0.03 max 0.75 max 0.50 max
Typical Results (1)
0.51 0.02 0.01 0.05 0.06

See test results disclaimer Requirements for ER309 is 0.12% max. carbon.
(1) (2)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | L-24
BATCH | TIG (GTAW) CUT LENGTHS

BLUE MAX® LNT 4462 N

Stainless Steel • AWS ER2209

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual wire composition and AWS A5.9: ER2209
calculated ferrite number (FN) available online ASME SFA-A5.9: ER2209
• Available as Batch Managed Inventory
• “N” Designator - cobalt restriction of 0.05% max TYPICAL APPLICATIONS
• Premium performance and quality • Nuclear power plant construction and maintenance
• Designed for joining duplex stainless steels, such as type 2205, for • Alloy 2205: UNS S31803, UNS S31500
applications with service temperatures up to 250°C (480°F) and down
to -40°C (-40°F). • Alloy 2304: UNS S32304, UNS S31200

• Provides high resistance to general corrosion, pitting and • Air pollution control systems for coal fired power plants
stress corrosion • Power and process industry components and piping
• Composition is controlled to produce consistent • Pressure Vessels
mechanical properties

ASME IX QUALIFICATION
WELDING POSITIONS
ASME IX Qualification: QW432 F-No 6,
All QW442 A-No 8

DIAMETERS / PACKAGING
Diameter 10 lb (4.5 kg) Plastic Tube
in (mm) 30 lb (13.6 kg) Master

3/32 (2.4) ED033957

1/8 (3.2) ED033958

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -20°C (-4°F) @ -60°C (-75°F)

Requirements - AWS ER2209 Not Specified

Typical Results - As-Welded
(3)
600 (87) 800 (116) 28 60 (44) 45 (33)

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Cr %Ni %Mo %Mn

Requirements - AWS ER2209 0.030 max 21.5-23.5 7.5-9.5 2.5-3.5 0.5-2.0

Typical Results(3) 0.018 22.7 8.5 3.0 1.5
%Si %P %S %Cu %N

Requirements - AWS ER2209 0.90 max 0.03 max 0.03 max 0.75 max 0.08-0.20
Typical Results (3)
0.50 0.03 0.03 0.30 0.15
Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer
(1)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

L-25 | www.lincolnelectric.com
BATCH | ORBITAL TIG (GTAW) WIRE

SUPERARC® ORBITAL TIG L-52 N

Mild Steel • AWS ER70S-2

KEY FEATURES CONFORMANCES

• Ultra-clean surface treatment for porosity free welds AWS A5: ER70S-2
• Q2 Lot® - Certificate showing actual wire composition
available online
• Available as Batch Managed Inventory TYPICAL APPLICATIONS
• “N” Designator - design modified to meet properties after • Nuclear power plant construction and maintenance
stress relief
• Power and process industry related piping
• A PLW product which has been treated to minimize weld
• Medium to heavy mill scale base material
defects that can be seen in the use of MIG wires for the
automatic TIG process • Robotic or hard automation
• Provides a consistent and exceptionally stable arc for
automatic TIG welding
• Contains zirconium, titanium, and aluminum in addition to ASME IX QUALIFICATION
silicon and manganese
ASME IX Qualification: QW432 F-No 6,
• Produces x-ray quality welds over most surface conditions QW442 A-No 1
• Recommended for TIG welding on all grades of steel
• Excellent choice for PWHT applications
• Each spool is identified with AWS classification and
LOT number

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 2 lb (1 kg) Plastic Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Master Carton Plastic Spool

0.035 (0.9) ED033947 ED033948

WIRE COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %S %Si %P %Cu %Cr

Requirements - AWS ER70S-2 0.07 max 0.90-1.40 0.035 max 0.40-0.70 0.0025 max 0.50 max (1)
Typical Results(2) 0.04 1.08 0.005 0.55 0.0003 0.20 0.08
%Ni %Mo %V %Al %Ti %Zr

Requirements - AWS ER70S-2 (1) (1) (1) 0.05-0.15 0.05-0.15 0.02-0.12

Typical Results (2)
0.08 0.08 < 0.002 0.08 0.10 0.07

Typical all weld metal. (2)See test results disclaimer

(1)

www.lincolnelectric.com | L-26
BATCH | ORBITAL TIG (GTAW) WIRE

SUPERARC® ORBITAL TIG L-56® N

Mild Steel • AWS ER70S-6

KEY FEATURES CONFORMANCES

• Ultra-clean surface treatment for porosity free welds AWS A5: ER70S-6
• Q2 Lot® - Certificate showing actual wire composition
available online
• Available as Batch Managed Inventory
TYPICAL APPLICATIONS
• “N” Designator - design modified to meet properties after
• Nuclear power plant construction and maintenance
stress relief
• Power and process industry related piping
• A PLW product which has been treated to minimize weld
defects that can be seen in the use of MIG wires for the • Medium to heavy mill scale base material
automatic TIG process.
• Robotic or hard automation
• Provides a consistent and exceptionally stable arc for
automatic TIG welding
• High levels of manganese and silicon deoxidizers tolerate ASME IX QUALIFICATION
medium to heavy mill scale surfaces
ASME IX Qualification: QW432 F-No 6,
• Excellent toe-wetting provides optimal bead appearance QW442 A-No 1
• Each spool is identified with AWS classification and
LOT number

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 2 lb (1 kg) Plastic Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Master Carton Plastic Spool

0.035 (0.9) ED033840 ED033841

WIRE COMPOSITION(1) – As Required per AWS A5.18

%C %Mn %Si %S %P

Requirements - AWS ER70S-6 0.06-0.15 1.40-1.85 0.80-1.15 0.035 max 0.025 max
Typical Results(2) 0.08-0.09 1.42-1.60 0.81-0.87 0.006-0.010 0.004-0.010
%Cr %Ni %Mo %V %Cu (Total)(3)

Requirements - AWS ER70S-6 0.15 max 0.15 max 0.15 max 0.03 max 0.50 max
Typical Results(2) 0.01-0.05 ≤ 0.04 ≤ 0.01 < 0.01 0.17-0.22

Typical all weld metal. (2)See test results disclaimer (3)Copper due to any coating on the electrode plus the copper content of the filler metal itself, shall not exceed the stated 0.50% max.
(1) (

L-27 | www.lincolnelectric.com
BATCH | ORBITAL TIG (GTAW) WIRE

BLUE MAX® ORBITAL TIG 308/308L N

Mild Steel • AWS ER308, 308L

KEY FEATURES CONFORMANCES

• Ultra-clean surface treatment for porosity free welds AWS A5: ER308L
• Q2 Lot® - Certificate showing actual wire composition and
calculated ferrite number (FN) available online
• Batch Managed Inventory TYPICAL APPLICATIONS
• “N” Designate - design modified to meet special chemistry require- • Nuclear Energy • Contractors
ments
• Thermal Energy • Process Piping
• 0.05% max Cobalt
• Petroleum Processing
• Prior to using this material for ASME Boiler and Pressure Vessel
Code Section III applications, please contact Lincoln Electric Specials • Pressure Vessel
Department to recieve a Certified Material Test Report (CMTR) which SHIELDING GAS
meet all requirements of NCA-3860
100% Argon

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 2 lb (1 kg) Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Carton Spool

0.035 (0.9) ED034141 ED034143

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P %Cr

Requirements - AWS ER308/308L 0.03 max 1.0-2.5 0.30-0.65 0.03 max 0.03 max 19.5-22.0
Typical Results(2) 0.02 1.20 0.39 <0.01 0.02 20.20
%Ni %Mo %Cu %N %Co FN

Requirements - AWS ER308/308L 9.0-11.0 0.75 max 0.75 max Not Specified 0.05 max Not Required
Typical Results (2)
10.30 0.16 0.11 0.02 0.04 Not Required

Typical all weld metal. (2)See test results disclaimer

(1)

www.lincolnelectric.com | L-28
BATCH | ORBITAL TIG (GTAW) WIRE

BLUE MAX® ORBITAL TIG 309/309L N

Mild Steel • AWS ER309, 309L

KEY FEATURES CONFORMANCES

• Ultra-clean surface treatment for porosity free welds AWS A5: ER309L
• Q2 Lot® - Certificate showing actual wire composition and
calculated ferrite number (FN) available online
• Batch Managed Inventory TYPICAL APPLICATIONS
• “N” Designate - design modified to meet special chemistry require- • Nuclear Energy • Process Piping
ments
• Thermal Energy
• 0.05% max Cobalt
• Petroleum Processing
• Prior to using this material for ASME Boiler and Pressure Vessel
Code Section III applications, please contact Lincoln Electric Specials SHIELDING GAS
Department to recieve a Certified Material Test Report (CMTR) which
meet all requirements of NCA-3860 100% Argon

WELDING POSITIONS
All

DIAMETERS / PACKAGING
Diameter 2 lb (1 kg) Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Carton Spool

0.035 (0.9) ED034145 ED034147

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P %Cr

Requirements - AWS ER308/308L 0.03 max 1.0-2.5 0.30-0.65 0.03 max 0.03 max 23.0-25.0
Typical Results(2) 0.02 1.60 0.36 <0.01 0.02 23.80
%Ni %Mo %Cu %N %Co FN

Requirements - AWS ER308/308L 12.0-14.0 0.75 max 0.75 max Not Specified 0.05 max Not Required
Typical Results (2)
13.30 0.12 0.10 0.08 0.04 Not Required

Typical all weld metal. (2)See test results disclaimer

(1)

L-29 | www.lincolnelectric.com
BATCH | ORBITAL TIG (GTAW) WIRE

BLUE MAX® ORBITAL TIG 316/316L N

Mild Steel • AWS ER316, 316L

KEY FEATURES
CONFORMANCES
• Ultra-clean surface treatment for porosity free welds AWS A5: ER316, ER316L
• Q2 Lot® - Certificate showing actual wire composition and ABS: ER316, ER316L
calculated ferrite number (FN) available online
ISO: SS316L
• Batch Managed Inventory
• “N” Designate - design modified to meet special chemistry require-
ments
• 0.05% max Cobalt
• Prior to using this material for ASME Boiler and Pressure Vessel
Code Section III applications, please contact Lincoln Electric Specials
Department to recieve a Certified Material Test Report (CMTR) which
meet all requirements of NCA-3860 TYPICAL APPLICATIONS
• Nuclear Energy • Process Piping
WELDING POSITIONS
• Thermal Energy
All
• Petroleum Processing

SHIELDING GAS
100% Argon

DIAMETERS / PACKAGING
Diameter 2 lb (1 kg) Spool 10 lb (4.5 kg)
in (mm) 8 lb (3.6 kg) Carton Spool

0.035 (0.9) ED034149 ED034151

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C %Mn %Si %S %P %Cr

Requirements - AWS ER316/316L 0.03 max 1.0-2.5 0.30-0.65 0.03 max 0.03 max 18.0-20.0
Typical Results(2) 0.02 1.70 0.36 <0.01 0.01 19.70
%Ni %Mo %Cu %N %Co FN

Requirements - AWS ER316/316L 11.0-14.0 2.0-3.0 0.75 max Not Specified 0.05 max Not Required
Typical Results (2)
11.60 2.10 0.03 0.02 0.04 Not Required

Typical all weld metal. (2)See test results disclaimer

(1)

www.lincolnelectric.com | L-3 0
BATCH | ORBITAL TIG (GTAW) WIRE

SUPERARC® ORBITAL TIG AK-10™

Low Alloy Steel • AWS ER100S-G

KEY FEATURES CONFORMANCES

• Ultra-clean surface treatment for porosity free welds AWS A5: ER100S-G
• Capable of producing welds with 690 MPa
(100 ksi) tensile strength
• Suitable for use where consumables with less than
1% Ni are required TYPICAL APPLICATIONS
• Batch Managed Inventory • NACE applications

• Precision layer wound • Oil tools

• Riser systems
• High-strength pipe
WELDING POSITIONS
All
TYPICAL BASE METALS

HY-80 or HY-100 per MIL-S-16216, A514 Grade B or P,

AISI 4130 or 8620, API X-70 or X-80

DIAMETERS / PACKAGING
Diameters 10 lb (4.5kg) 33 lb (15kg)
in (mm) Plastic Spool Plastic Spool

0.035 (0.9) ED035372 ED035373

0.045 (1.1) ED035374 ED035375

WIRE COMPOSITION(1) – As Required per AWS A5.28

%C %Mn %Si %Ni %Mo %Cr %S %P %V %Al %Cu

Requirements - AWS ER100S-G – – – (A) (A) (A) – – – – –

Typical Results (2)
0.10 1.55 0.57 0.88 0.47 0.28 < 0.005 0.01 < 0.003 0.003 0.12

(A) Must have the minimum of one or more of the following: 0.50% Ni, 0.30% Cr, or 0.20% Mo.

Typical all weld metal. (2)See test results disclaimer

(1)

L-31 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX AND WIRE COMBINATIONS

LINCOLNWELD® MIL800-H™ & LA-84

Low Alloy Steel • AWS F9P6-EF3-F3-H2

KEY FEATURES TYPICAL APPLICATIONS

• Capable of exceeding AWS minimum requirement of 620 Mpa (90 ksi) • Nuclear reactor vessels and other components
tensile strength after 48 hours of stress
relieving at 1100-1150°F.
• Capable of meeting drop weight testing requirements as
commonly required for nuclear applications. ASME IX QUALIFICATION
• Each coil is identified with AWS classification and LOT number. ASME IX Qualification: QW432 F-No 6

DIAMETERS / PACKAGING - FLUX

50 lb (22.7 kg)
Hermetically Sealed Foil Bag

ED035892

DIAMETERS / PACKAGING - WIRE

Diameter 60 lb (27.2 kg)
in (mm) Coil

5/64 (2.0) ED034211

3/32 (2.4) ED031871
1/8 (3.2) ED033323
5/32 (4.0) ED034212

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Ni %Mo %S %P %Cu

Lincolnweld LA-84
®
0.10-0.18 1.75-2.20 0.2 0.80-1.0 0.45-0.60 0.010-0.020 0.010-0.020 0.05-0.15

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys

Lincolnweld® MIL800-H™ 13 1 34 23 1 16 8 1 1 max

Typical all weld metal.

(1)

www.lincolnelectric.com | L-3 2
SUBMERGED ARC (SAW) FLUX AND WIRE COMBINATIONS

LINCOLNWELD® MIL800-H™ & LA-100

Low Alloy Steel • AWS F10A6-EM2-M2-H2

KEY FEATURES TYPICAL APPLICATIONS

• Capable of exceeding AWS minimum requirement of 620 Mpa (90 ksi) • Nuclear reactor vessels and other components
tensile strength after 48 hours of stress
relieving at 1100-1150°F.
• Capable of meeting drop weight testing requirements as
commonly required for nuclear applications.
ASME IX QUALIFICATION
• Each coil is identified with AWS classification and LOT number.
ASME IX Qualification: QW432 F-No 6

DIAMETERS / PACKAGING - FLUX

50 lb (22.7 kg)
Hermetically Sealed Foil Bag

ED035892

DIAMETERS / PACKAGING - WIRE

Diameter 60 lb (27.2 kg)
in (mm) Coil

1/16 (1.6) ED010996

5/64 (2.0) ED011002
3/32 (2.4) ED010999
1/8 (3.2) ED010998
5/32 (4.0) EDS11001

WIRE COMPOSITION(1) - As Required per AWS A5.23

%C %Mn %Si %Cr %Ni %Mo %Ti

Lincolnweld® LA-100 0.10 1.25-1.80 0.20-0.60 0.30 1.40-2.10 0.25-0.55 0.10

%Zr %Al %V %S %P %Cu

Lincolnweld LA-100
®
0.10 0.10 0.05 0.015 0.010 0.25

FLUX COMPOSITION(1)
%SiO2 %MnO %MgO %CaF2 %Na2O %Al2O3 %CaO %K2O % Metal Alloys

Lincolnweld® MIL800-H™ 13 1 34 23 1 16 8 1 1 max

Typical all weld metal.

(1)

L-33 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX AND WIRE COMBINATIONS

LINCOLNWELD® P2007™ & 308/308L

Stainless Steel • AWS ER308/ER308L

KEY FEATURES TYPICAL APPLICATIONS

• Versatile design to weld several types of austenitic • Nuclear reactor vessels and other components
stainless steels
• Produces sound welds with excellent slag removal
and bead appearance ASME IX QUALIFICATION
• Designed combination to recover nearly all of the ASME IX Qualification: QW432 F-No 6,
wire chromium in the deposit QW442 A-No 8
• Balanced ferrite level for high resistance to hot cracking
• Low carbon content to reduce risk of sensitization
of the weld

DIAMETERS / PACKAGING - WIRE DIAMETERS / PACKAGING - FLUX

Diameter 60 lb (27.2 kg) 50 lb (22.7 kg)
in (mm) Coil Plastic Bag
5/64 (2.0) ED033147 ED033159
3/32 (2.4) ED033148
1/8 (3.2) ED033149
5/32 (4.0) ED033150

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements - AWS ER308, ER308L Not Specified

Typical Results(3,5) - As-Welded 380 (55) 565 (82) 42 15

WIRE & DEPOSIT COMPOSITION(1)

%C(4) %Cr %Ni %Mo %Mn %Si

Requirements - AWS ER308L 0.03 max 19.5 - 22.0 9.0 - 11.0 0.75 max 1.0 - 2.5 0.30 - 0.65
Typical Results(3)
Wire Composition 0.02 20.1 9.8 0.10 1.8 0.50
All Weld Metal Composition(5) 0.02 19.0 - 19.5 9.8 0.10 1.5 - 1.9 0.50 - 0.80

TYPICAL OPERATING PROCEDURES

Diameter Wire Feed Speed Voltage Current
in (mm) m/min (in/min) (volts) (amps)

5/64 (2.0) 2.0-6.1 (80-240) 24-30 190-500

3/32 (2.4) 1.5-5.3 (60-210) 26-32 195-575
1/8 (3.2) 0.9-2.8 (35-110) 28-34 200-700
5/32 (4.0) 0.8-1.9 (30-75) 30-36 320-775

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER308 is 0.08% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
(5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | L-3 4
SUBMERGED ARC (SAW) FLUX AND WIRE COMBINATIONS

LINCOLNWELD® P2007™ & 309/309L

Stainless Steel • AWS ER309/ER309L

KEY FEATURES TYPICAL APPLICATIONS

• Designed to weld stainless steel to mild or low alloy steel • Nuclear reactor vessels and other components
• Produces sound welds with excellent slag removal and bead appear-
ance
• Designed combination to recover nearly all of the wire chromium in ASME IX QUALIFICATION
the deposit
ASME IX Qualification: QW432 F-No 6,
• Balanced ferrite level for high resistance to hot cracking QW442 A-No 8
• Low carbon content to reduce risk of sensitization
of the weld

DIAMETERS / PACKAGING - WIRE DIAMETERS / PACKAGING - FLUX

Diameter 60 lb (27.2 kg) 50 lb (22.7 kg)
in (mm) Coil Plastic Bag
5/64 (2.0) ED033151 ED033159
3/32 (2.4) ED033152
1/8 (3.2) ED033153
5/32 (4.0) ED033154

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number
Requirements - AWS ER309, ER309L Not Specified
Typical Results(3,5) - As-Welded 400 (58) 575 (83) 35 8

WIRE & DEPOSIT COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn %Si
Requirements - AWS ER309L 0.03 max 23.0 - 25.0 12.0 - 14.0 0.75 max 1.0 - 2.5 0.30 - 0.65
Typical Results(3)
Wire Composition 0.02 23.9 13.0 0.15 1.8 0.50
All Weld Metal Composition(5) 0.03 23.1 - 23.6 13.0 0.15 1.5 - 2.0 0.50 - 0.80

TYPICAL OPERATING PROCEDURES

Diameter Wire Feed Speed Voltage Current
in (mm) m/min (in/min) (volts) (amps)
5/64 (2.0) 2.0-6.1 (80-240) 24-30 190-500
3/32 (2.4) 1.5-5.3 (60-210) 26-32 195-575
1/8 (3.2) 0.9-2.8 (35-110) 28-34 200-700
5/32 (4.0) 0.8-1.9 (30-75) 30-36 320-775

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER309 is 0.12% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
(5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

L-35 | www.lincolnelectric.com
SUBMERGED ARC (SAW) FLUX AND WIRE COMBINATIONS

LINCOLNWELD® P2007™ & 316/316L

Stainless Steel • AWS ER316/ER316L

KEY FEATURES TYPICAL APPLICATIONS

• Designed to weld stainless steels for higher pitting • Nuclear reactor vessels and other components
corrosion resistance
• Produces sound welds with excellent slag removal
and bead appearance
• Designed combination to recover nearly all of the ASME IX QUALIFICATION
wire chromium in the deposit
ASME IX Qualification: QW432 F-No 6,
• Balanced ferrite level for high resistance to QW442 A-No 8
hot cracking
• Low carbon content to reduce risk of sensitization
of the weld

DIAMETERS / PACKAGING - WIRE DIAMETERS / PACKAGING - FLUX

Diameter 60 lb (27.2 kg) 50 lb (22.7 kg)
in (mm) Coil Plastic Bag

5/64 (2.0) ED033155 ED033159

3/32 (2.4) ED033156
1/8 (3.2) ED033157
5/32 (4.0) ED033158

MECHANICAL PROPERTIES (1) – As Required per AWS A5.9

Yield Strength(2) Tensile Strength Elongation Ferrite
MPa (ksi) MPa (ksi) % Number

Requirements - AWS ER316, ER316L Not Specified

Typical Results (3,5)
- As-Welded 380 (55) 550 (80) 42 9

WIRE COMPOSITION(1) – As Required per AWS A5.9

%C(4) %Cr %Ni %Mo %Mn %Si

Requirements - AWS ER316L 0.03 max 18.0 - 20.0 11.0 - 14.0 2.0 - 3.0 1.0 - 2.5 0.30 - 0.65
Typical Results(3)
As-Welded 0.02 19.0 11.9 2.2 1.8 0.50
All Weld Metal Composition(5) 0.02 17.8 - 18.4 11.9 2.2 1.6 - 2.0 0.50 - 0.80

TYPICAL OPERATING PROCEDURES

Diameter - in (mm) Wire Feed Speed - m/min (in/min) Voltage (volts) Current (amps)

5/64 (2.0) 2.0-6.1 (80-240) 24-30 190-500

3/32 (2.4) 1.5-5.3 (60-210) 26-32 195-575
1/8 (3.2) 0.9-2.8 (35-110) 28-34 200-700
5/32 (4.0) 0.8-1.9 (30-75) 30-36 320-775

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)AWS Requirement for ER316 is 0.08% max. carbon.
(1)

Results shown correspond with the recommended Lincolnweld® and Blue Max® fluxes listed above, but not required per AWS A5.9-93.
(5)

IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED

Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
BEFORE USE, READ AND UNDERSTAND THE SAFETY DATA SHEET (SDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.

www.lincolnelectric.com | L-36
BATCH | FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

ULTRACORE® 71A85
Mild Steel • AWS E71T-1M-H8, E71T-9M-H8

KEY FEATURES CONFORMANCES

• Q2 Lot® - Certificate showing actual deposit chemistry AWS A5.20: E71T-1M-H8, E71T-9M-H8
and mechanical properties available online ASME SFA-A5.20: E71T-1M-H8, E71T-9M-H8
• Available as Batch Managed Inventory ABS: 3YSA H10
Lloyd’s Register: 3YS H10
• Fast freezing slag for out-of-position welding
DNV Grade: III YMS H10
• Designed for welding with 75-85% Argon/balance CO2 CWB/CSA W48-06: E491T1-M20 A3-CS1-H8 (E491T-9M-h8)
shielding gas
E491T1-M21 A3-CS1-H8 (E491T-9M-H8)
• Premium arc performance and bead appearance EN ISO 17632-B: T49 3 T1-1 M21 A H10
• Meets AWS D1.8 seismic lot waiver requirements FEMA 353
AWS D1.8
• Each spool is identified with AWS classification and
LOT number

TYPICAL APPLICATIONS
• Shipbuilding
WELDING POSITIONS
• Seismic structural fabrication
All • General fabrication
• Nuclear power plant construction and
maintenance

ASME IX QUALIFICATION
ASME IX Qualification: QW432 F-No 6,
QW442 A-No 1

DIAMETERS / PACKAGING
Diameter 33 lb (15 kg)
in (mm) Plastic Spool

0.045 (1.1) ED033950

1/16 (1.6) ED033951

L-37 | www.lincolnelectric.com
BATCH | FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

MECHANICAL PROPERTIES (1) – As Required per AWS A5.20

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -29°C (-20°F)

Requirements(4)
AWS E71T-1M-H8, 400 (58) min 480-655 22 min 27 (20) min Not Specified
AWS E71T-9M-H8 (70-95)
Not Specified 27 (20) min
Typical Results(3)
As-Welded with 75%-85% Ar/balance CO2 550-600 (80-88) 600-650 (87-94) 24 - 26 64-115 (47-85) 43-95 (32-70)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.20

Diffusible Hydrogen
%C %Mn %Si %S %P (mL/100g weld deposit)

Requirements(4)
AWS E71T-1M-H8, E71T-9M-H8 0.12 max 1.75 max 0.90 max 0.03 max 0.03 max 8.0 max

Typical Results(3)
As-Welded with 75%-85% Ar/balance CO2 0.03-0.04 1.43-1.56 0.52-0.59 <0.01 0.01 6-8

TYPICAL OPERATING PROCEDURES

Diameter, Polarity CTWD(5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 21-26 125 1.8 (4.0) 1.6 (3.5)

6.4 (250) 22-27 150 2.6 (5.7) 2.3 (5.0)
7.6 (300) 23-28 165 3.1 (6.8) 2.7 (6.0)
0.045 in (1.1 mm), DC+ 8.9 (350) 23-29 190 3.6 (8.0) 3.2 (7.0)
75%-85% Ar/ 25 (1) 10.2 (400) 25-30 205 4.1 (9.1) 3.6 (8.0) 86-88
balance CO2 11.4 (450) 26-31 225 4.7 (10.3) 4.1 (9.0)
12.7 (500) 27-32 245 5.2 (11.4) 4.5 (10.0)
14.0 (550) 28-33 265 5.7 (12.5) 5.0 (10.9)
15.2 (600) 28-34 280 6.2 (13.7) 5.4 (11.9)

3.2 (125) 20-25 185 2.4 (5.3) 2.1 (4.6)

4.4 (175) 21-26 215 3.3 (7.4) 2.9 (6.4)
5.1 (200) 22-27 235 3.8 (8.4) 3.3 (7.3)
1/16 in (1.6 mm), DC+ 5.7 (225) 23-28 265 4.3 (9.5) 3.7 (8.2)
75%-85% Ar/ 25 (1) 6.4 (250) 24-29 285 4.8 (10.5) 4.2 (9.2) 86-88
balance CO2 7.6 (300) 25-30 315 5.7 (12.6) 5.0 (11.0)
8.3 (325) 26-31 335 6.2 (13.7) 5.4 (11.9)
8.9 (350) 27-32 365 6.7 (14.7) 5.8 (12.8)
10.2 (400) 28-33 385 7.6 (16.8) 6.6 (14.6)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer (4)As-Welded with 75%-85% Argon/Balance CO2 (5)To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.
(1)

NOTE 1: FEMA and AWS D1.8 structural steel seismic supplement test data can be found on this product at www.lincolnelectric.com. NOTE 2: This product contains micro-alloying elements.
Additional information available upon request.

www.lincolnelectric.com | L-3 8
FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

ULTRACORE® SR-12H
Mild Steel • AWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4

KEY FEATURES CONFORMANCES

• Capable of producing weld deposits with AWS A5.20: E71T-1M-JH4,
impact toughness of 70 - 110 ft•lbs @ -40°F (as welded and after 8 hrs. E71T-9M-JH4,
PWHT @ 1150°F). E71T-12M-JH4
• Meets H4 diffusible hydrogen levels ASME SFA-5.20: E71T-1M-JH4,
E71T-9M-JH4,
• Q2 Lot® - Certificate showing actual deposit chemistry and mechanical E71T-12M-JH4
properties per lot available online ASME SFA-5.29: E81T1-GM-H4
• Prior to using this material for ASME Boiler and Pressure Vessel Code
Section III applications, please contact the Lincoln Electric Specials
Department to receive a Certified Material Test Report (CMTR) which
meet all requirements of NCA-3860

TYPICAL APPLICATIONS
WELDING POSITIONS
• Nuclear applications
All
• Applications requiring PWHT of mild steel

SHIELDING GAS
75-80% Argon / Balance CO2 ASME IX QUALIFICATION
ASME IX Qualification: QW432 F-No 6,
QW442 A-No 1

DIAMETERS / PACKAGING
Diameter 15 lb (7 kg) Plastic Spool
in (mm) 60 lb (28 kg) Carton

0.045 (1.2) ED034122

L-39 | www.lincolnelectric.com
FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

MECHANICAL PROPERTIES(1) – As Required per AWS A5.20

Charpy V-Notch
Yield Strength(2) Tensile Strength Elongation J (ft•lbf)
MPa (ksi) MPa (ksi) % @ -40°C (-40°F)

Requirements - AWS E71T-12M-JH4

As-Welded with 75% Ar / 25% CO2 400 (58) min 480-620 (70-90) 22 min 27 (20) min
Typical Results(3)
As-Welded with 75% Ar / 25% CO2 510-550 (74-80) 570-600 (83-87) 25-32 110-200 (80-150)
Stress-Relieved for 8 hrs. @ 620°C (1150°F) 450 (65) 540 (78) 30 100-150 (70-110)

DEPOSIT COMPOSITION(1) – As Required per AWS A5.20

%C %Mn %Si %Ni

Requirements - AWS E71T-12M-JH4

As-Welded with 75% Ar / 25% CO2 0.12 max 1.60 max 0.90 max 0.50 max
Typical Results (3)

As-Welded with 75% Ar / 25% CO2 0.03-0.06 1.27-1.60 0.27-0.45 0.34-0.41

Diffusible Hydrogen
%S %P (mL/100g weld deposit)

Requirements - AWS E71T-12M-JH4

As-Welded with 75% Ar / 25% CO2 0.03 max 0.03 max 4 max
Typical Results(3)
As-Welded with 75% Ar / 25% CO2 <0.01 <0.01 1-4

TYPICAL OPERATING PROCEDURES

Wire Feed Approx. Melt-Off Deposition
Diameter, Polarity CTWD(4) Speed Voltage Current Rate Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%)

4.4 (175) 22-24 125 1.8 (4.0) 1.5 (3.4)

5.7 (225) 22-24 145 2.3 (5.1) 2.0 (4.4)
7.0 (275) 23-25 165 2.9 (6.3) 2.5 (5.5)
0.045 in. (1.1 mm), DC+ 8.3 (325) 23-25 185 3.4 (7.4) 2.9 (6.4)
22 (7/8) 88
75-80% Ar / balance CO2 9.5 (375) 24-26 205 3.9 (8.6) 3.4 (7.5)
10.8 (425) 25-27 225 4.4 (9.7) 3.8 (8.4)
12.1 (475) 26-28 245 4.9 (10.9) 4.3 (9.5)

Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer (4) To estimate ESO, subtract 1/4 in. (6.0 mm) from CTWD.
(1)

Note: This product contains micro-alloying elements. Additional information available upon request.

www.lincolnelectric.com | L-40
CONSUMABLES

NOTES

L-41 | www.lincolnelectric.com
 CONSUMABLES

PACKAGING
PACKAGING

TUBES, CANS & CARTONS

5 lb Plastic Tube Easy Open (EO) Hermetic Cans 5, 10, 50 lb Cardboard Carton
25 & 50 lb EO Can 8 & 10 lb EO Can

TUBES, CANS & CARTONS

Package Type Weight (lbs) Width (in) / Diameter (in) Height (in)

Tubes
Tubes 1 1.16 8.3
5 2.18 14.45

Hermetic Cans
Easy Open (EO) Cans 8 3 12.62
10 3 14.62
25 5 12.62
50 5 14.62

Carton
Cardboard Carton 5 1.25 14.25
10 2.25 14.25
50 4.75 14.56

Notes: Electrodes come in 12, 14 & 18 inches

(300, 350 & 450 mm) lengths.

OPTIONAL SUPPLEMENTAL
Optional Supplemental
Designator
DESIGNATOR

7018 H4R

LOOK FOR LINCOLN'S

AWS CLASS (OR(or
AWS Class NAME)
name) Look for Lincoln’s Symbol
SYMBOL OF DEPENDABILITY
ON EACH ELECTRODE
on each Electrode of Dependability

M-1 | www.lincolnelectric.com
PACKAGING

TUBES, CANS & CARTONS

Easy Open Cans

10 lb & 50 lb Plastic Tubes
5 lb
STICK

Cardboard Carton
5, 10, 50 lb

Plastic Tube
1 lb

www.lincolnelectric.com | M-2
PACKAGING

REELS & STEM

REELS
"W" Outer "A" Pin Hole
"D" Outer
Wire Weight Wire Diameter Width "D1" Arbor Hole "D2" Pin Hole Diameter Distance from
Diameter (in)
Type (lbs) Specifications (in) Diameter (in) (in) Axis (in)

Speed-Feed ® Reels
Solid 300 - 30 12.75 1.31 0.68 2.5
750 ≤ 1/16 in 30 12.75 1.34 0.75 2.5
750 ≥ 5/64 in 30 12.75 1.31 0.68 2.5
1000 ≤ 1/16 in 30 12.75 1.34 0.75 2.5
1000 ≥ 5/64 in 30 12.75 1.31 0.68 2.5
Flux-Cored 300 - 23.75 11.25 1.31 0.68 2.5
600 ≤ 1/16 in 30 12.75 1.34 0.75 2.5
600 ≥ 5/64 in 30 12.75 1.31 0.68 2.5
900 - 30 12.75 1.31 0.68 2.5

Precise-Trak ® Reel
Solid 1000 - 30 19.5 1.31 0.68 2.5

Speed-Feed ® SlimReel
Solid 250 - 29.75 6.18 1.31 1.31 8.75

Reels Stem

D2 W
D1

A Inner
Diameter
Height
D

Base Outer Diameter

STEM
Wire Stack (in)
Wire Type Weight (lbs) Base Stem Height (in) Inner Diameter Outer Diameter

Speed-Feed Stem ®

Solid 2200-3000 27.4 x 27.4 54 16 32 - 34

M-3 | www.lincolnelectric.com
PACKAGING

REELS & STEMS

Precise-Trak® Reel
with Rotary Dispenser (K895-2) Vertical Speed-Feed®(1) Reel
REELS

left: Flux-Cored, right: Solid

Speed-Feed®(1) Reel
left: Flux-Cored, right: Solid Speed-Feed®(1) SlimReel™
Solid
STEMS

Speed-Feed®(1) Stem

(1)
Needs to be rotated to payoff wire

www.lincolnelectric.com | M-4
PACKAGING

SPOOLS
Plastic/Fiber Spools Steel Spools

D2 D1

SPOOLS
Pin Hole "A"
Wire Weight "D" Outer "D1" Inner "W" Wound Reel "D1" Arbor Hole Pin Hole "D2" Distance from
Type (lbs) Diameter (in) Diameter (in) Outer Width (in) Diameter (in) Diameter (in) Axis (in)

Steel Spools
Solid or 25 11.81 2.05 4.25 - - -
Flux-Cored
33 11.81 2.05 4.25 - - -
44 11.81 2.05 4.25 - - -

Plastic Spools
Solid (Mild Steel) 2 4.00 - 1.75 0.63 - -
10 8.00 - 2.16 2.03 0.44 1.75
11 8.00 - 2.16 2.03 0.44 1.75
12.5 8.00 - 2.16 2.03 0.44 1.75
33 12.00 - 4.19 2.03 0.44 1.75
Solid (Copper Alloys) 33 12.00 - 4.19 2.03 0.44 1.75
Solid (Aluminum) 1 4.00 - 1.75 0.28 - -
16 11.88 - 4.00 2.00 0.47 1.75
20 11.88 - 4.00 2.00 0.47 1.75
Flux-Cored/ 10 8.00 - 2.16 2.03 0.44 1.75
Metal-Cored
15 8.00 - 3.00 2.03 0.44 1.75
25 12.00 - 4.00 2.03 0.44 1.75
33 12.00 - 4.00 2.03 0.44 1.75

Fiber Spools
Solid 44 12.00 - 4.30 2.03 0.44 1.75
60 14.00 - 4.30 2.03 0.44 1.75
Flux-Cored 33 12.00 - 4.30 2.03 0.44 1.75
50 14.00 - 4.30 2.03 0.44 1.75

M-5 | www.lincolnelectric.com
PACKAGING

SPOOLS

Steel Spool Plastic Spool

Solid & Flux-Cored - 33 lb Flux-Cored - 25 lb, 1 lb
SPOOLS

Plastic Spool Plastic Spool

Solid, Mild Steel - 33 lb, 12.5 lb, 2 lb, Solid, Aluminum - 16 lb, 1 lb
Solid, Copper Alloys - 33 lb

Fiber Spool
Solid, Mild Steel - 60 lb, Flux-Cored - 33 lb, 44 lb, 50 lb

www.lincolnelectric.com | M-6
PACKAGING

COILS, BOXES & BAGS

COILS
Wire Diameter "D" Outer "D1" Inner "W" Wound Reel
Wire Type Weight (lbs) Specifications Diameter (in) Diameter (in) Outer Width (in)

Coils
Solid 55 & 60 ≤ 1/16 in 16.50 12.00 4.40
55 & 60 ≥ 5/64 in 16.50 12.00 4.60
Flux-Cored 14 - 9.50 6.70 3.00
50 & 60 - 16.50 12.00 4.60

COIL ADAPTERS
System Part # Description

Automatic wire feeders - LT-7 Tractor systems K299 Wire reel adapter for 50 lb & 60 lb coils
SAW coil nd supported coil adapter for 2 inch (51mm) spindle K1504-1 Spindle adapter for 50 lb & 60 lb coils
FCAW coil adapter for 2 inch (51mm) spindle K435 Spindle adapter For 14 lb coils

Coils Boxes

H
D1 D

BOXES
Outside Dimensions Core Dimensions
Wire Type Weight (lbs) L x W x H (in) (in)

Gem-Pak® Box
Solid (Aluminum) 300 24 x 24 x 32 14
Solid (Copper Alloys) 500 24 x 24 x 32 14

Accu-Pak Box ®

Solid (Mild Steel) 500 21 x 21 x 28 -

900-1000 24 x 24 x 32 -

BAGS
Wire Type Weight (lbs) Dimensions (in)
™
Paper Bag / Plastic Bag / Sahara ReadyBag
Flux 50 -
Bulk Bag
Flux 2600 - 3000 43 x 43 x 48(1)

Values are maximums.

(1)

M-7 | www.lincolnelectric.com
PACKAGING

COILS, BOXES & BAGS

COILS

Flux-Cored Flux-Cored Solid Wire

14 lb Coil (56 lb HS Pail) 50 lb 60 lb
COIL ADAPTERS

Wire Reel Assembly Coil and Supported Coil Adapter 60 lb Spindle Adapter For 14 lb Coils
Accommodates 50 lb & 60 lb Accommodates 50 lb & 60 lb Accommodates 14 lb
BOXES

Accu-Pak® Boxes
1500,1000 & 500 lb
BAGS

Paper Bag Plastic Bag Sahara ReadyBag™ Bulk Bag

www.lincolnelectric.com | M-8
PACKAGING

DRUMS & PAILS

Drums

DRUMS
Outer Diameter Outer Height Core Inside
Wire Type Weight (lbs) (in) (in) Diameter Core Height

Speed-Feed® Drum
Solid 300 23.4 17.8 16 17
600 23.4 34.8 16 34
1000 23.4 34.8 16 34
Flux-Cored 125 23.4 11.1 16 10
300 23.4 17.8 16 17
500 and 600 23.4 34.8 16 17

Accu-Trak® Drum
Solid 250 23.4 19.7 - -
500 20.4 32.6 - -
1000 23.4 34.8 - -
Flux-Cored 300, 400 and 500 20.4 32.6 8.4 31.5
500 and 600 23.4 34.8 8.4 34
Metal-Cored 500 20.4 32.6 8.4 31.5

Mini-Drum
Solid (Aluminum) 60 20.4 13 - -

Steel Drum
Flux 550 22.75 33.50 - -

PAILS
Outer Diameter Outer Height Core Inside
Wire Type Weight (lbs) (in) (in) Diameter Core Height

Hermetically Sealed Pail

Flux 50 12 14.75 - -

M-9 | www.lincolnelectric.com
PACKAGING

DRUMS & PAILS

Mini Drum/Accu-Trak®/Speed-Feed®(1) Drums

DRUMS

Steel Drum(2)
PAIL

Hermetically Sealed Pail

Hermetically Sealed Pail as Master Package

(1)
Needs to be rotated to payoff wire. (2)This product does not come on a pallet. If your application requires a pallet, please contact your local Lincoln Electric sales representative.

www.lincolnelectric.com | M-10
PACKAGING

STICK ELECTRODES
Storage & Handling

STORING LOW HYDROGEN ELECTRODES STORING CELLULOSIC ELECTRODES

Low hydrogen electrodes must be dry to perform properly. Electrodes in unopened Lincoln cans or cartons retain the proper
Unopened hermetically sealed containers provide excellent moisture content indefinitely when stored in good condition.
protection in good rod cabinet conditions. Opened cans of electrodes If exposed to humid air for long periods of time, electrodes
should be stored in a cabinet at 120°-150°C (250°-300°F). from opened containers may pick up enough moisture to affect
Moisture resistant electrodes with an “R” suffix have a high operating characteristics or weld quality. If moisture appears
resistance to coating moisture pick-up. to be a problem, store electrodes from the opened containers
However, all low hydrogen electrodes should be stored properly, even in heated cabinets at 40° to 50°C (100° to 120°F).
those with an “R” suffix. Standard EXX18 electrodes should be supplied
to welders twice per shift. Moisture resistant types may be exposed for STORING AND RE-DRYING NON-LOW
up to 9 hours. Specific code requirements HYDROGEN ELECTRODES
may indicate exposure limits different from these guidelines. Electrodes in unopened Lincoln cans or cartons retain the proper
moisture content indefinitely when stored in good condition.
Depending on the amount of moisture absorbed and other factors,
moisture pickup can degrade weld quality in various ways: If exposed to humid air for long periods of time, electrodes from
opened containers may pick up enough moisture to affect
1. Moisture in low hydrogen electrodes may cause porosity. operating characteristics or weld quality. If moisture appears
This porosity could be completely subsurface and require to be a problem, store electrodes from the opened containers
x-ray inspection or destructive testing. The porosity could in heated cabinets at 40° to 50°C (100° to 120°F). DO NOT
also be visible, external porosity. use higher temperatures.
2. High moisture can also lead to excessive slag fluidity,
Some electrodes from wet containers or long exposure to high
a rough weld surface, and difficult slag removal. humidity can be re-dried. Follow the procedures below for
3. Excessive moisture in low hydrogen electrodes will lead to elevated each type.
levels of diffusible hydrogen which, in turn, can lead to hydrogen-
induced weld cracking and/or underbead cracking. Using longer drying times or higher temperatures can
easily damage the electrodes.
RE-DRYING LOW HYDROGEN ELECTRODES For drying, remove the electrodes from the container and spread them
Re-drying, when done correctly, restores the electrodes’ ability out in the rod cabinet because each electrode must reach the drying
to deposit quality welds. Proper re-drying temperature depends temperature.
upon the electrode type and its condition. One hour at the listed
final temperature is satisfactory. DO NOT dry electrodes at higher
temperatures. Several hours at lower temperatures is not equivalent to
using the specified requirements.
Electrodes of the E8018 and higher strength classifications should be
given no more than three 1-hour re-dries in the 370°-430°C (700°-800°F)
range. This minimizes the possibility of oxidation of alloys in the coating
which would result in lower than normal tensile or impact properties.
Any low hydrogen electrode should be discarded if excessive
re-drying causes the coating to become fragile and flake or break off
while welding, or if there is a noticeable difference in handling or arc
characteristics, such as insufficient arc force.
Electrodes to be re-dried should be removed from the can and
spread out in the oven because each electrode must reach the
drying temperature.

M-11 | www.lincolnelectric.com
PACKAGING

STICK ELECTRODES
Storage & Handling

RE-DRYING CONDITIONS - LOW HYDROGEN

Pre-drying Final Re-drying
Condition Temperature(1) Temperature

Electrodes exposed to air for less than one week; 370° - 430°C
—
no direct contact with water. (700° - 800°F)

Electrodes which have come in direct contact with 80 - 105°C 370° - 430°C
water or which have been exposed to high humidity. (180° - 220°F) (700° - 800°F)

RE-DRYING CONDITIONS - NON-LOW HYDROGEN

Final Re-drying
Electrode Electrode Group Temperature Time

E6010: Excessive moisture is indicated by a noisy arc and high spatter, rusty cored Not
E6011: wire at the hold end or objectionable coating blisters while welding. Recommended —
E7010-A1(1):
Rebaking of this group of electrodes is not recommended.
E7010-G(1):
E8010-G(1):
E9010-G(1):
E7024: Excessive moisture is indicated by a noisy or "digging” arc, high spatter, tight slag, 200° - 260°C 30 - 45
E6027: or undercut. Pre-dry unusually damp electrodes for 30 - 45 minutes at 90°C to 110°C (400° - 500°F) minutes
(200°F to 230°F) before final drying to minimize cracking of the coating.

E6013: Excessive moisture is indicated by a noisy or "digging” arc, high spatter, tight slag, 150° - 180°C 20 - 30
E7014: or undercut. Pre-dry unusually damp electrodes for 30 - 45 minutes at 90°C to 110°C (300° - 350°F) minutes
E6022: (200°F to 230°F) before final drying to minimize cracking of the coating.

Pre-dry for 1-2 hours.

(1)

PACKAGING

STAINLESS STEEL & NICKEL

Storage & Handling

STORING STAINLESS STEEL AND NICKEL

Excalibur® stainless steel covered electrodes should be handled and starting porosity and/or center line porosity. The electrode should be
stored as if they were low hydrogen electrodes for welding low stored in sealed cans, or stored in an oven at about 120°C (250°F); this
alloy steels. They should be protected from moisture pickup. The is also recommended for flux-cored wires. Plastic spools can be baked
consequences of moisture pickup with Excalibur stainless electrodes up to 66°C (150°F) with no issues. Stainless can be restored to like
do not include cold cracking, as would be the case with low alloy new conditions by baking one hour at 345-425°C (650-800°F). Nickel
steels, unless they are used for dissimilar metal joining. But if electrodes should be reconditioned before by baking in drying oven for
Excalibur stainless electrodes are exposed for extended periods a 1-2 hours at 204-260°C (400-500°F).
humid environment, the coating can pick up enough moisture to cause

www.lincolnelectric.com | M-1 2
PACKAGING

METAL-CORED & FLUX-CORED WIRE

Storage & Handling

SHELF LIFE HANDLING OF WIRES OUT OF THE PACKAGE

As a general rule, The Lincoln Electric Company estimates The following minimum precautions should be taken to
maximum storage time for mild and low alloy steel consumables to safeguard the wire after opening the original package:
be 3 years. This estimate is for material in the original, undamaged
packages that is stored indoors at up to ~70% relativehumidity and • It is recommended to use wires within one week
that are protected from the weather or other adverseconditions. of opening the original package.
Packages should be stored under conditions that minimize the likelihood • Open wires should not be exposed to damp moisture
of temperature variations that cause moisture condensation on the conditions or extremes in temperature and/or
consumables. humidity where surface condensation can occur.

These estimates are based on what we know about the • When not in use, wires should be placed in original
packaging materials and the frequency of product improvements. Since packaging and sealed as best as possible.
actual storage conditions vary widely across geographical regions and • If exposed to moisture conditions, discard any rusty wire.
from one customer to another, it is not possible to be more specific.
For packages that are not hermetically sealed, a shorter storage time is • After exposure, hydrogen levels can be reduced by conditioning the
advisable under sustained severe humidity conditions but is not possible wire. Wires may be conditioned at a temperature of 212°F ± 25°F
to estimate. Note that product stored for longer than 3 years, may still (100°C ± 4°C) for a period of 6 to 12 hours, cooled and then stored in
be suitable for use. It depends on the product and the condition it is in. a sealed poly bags (4 mil minimum
thickness) or equivalent. Wire on plastic spools should not
Dispose of any wire or rod that has visible signs of rust. be heated at temperatures in excess of 150°F (65°C).

Customers are not encouraged to store consumables for extended

periods of time. It is advisable to maintain turnover in inventory to WHEN TO DISPOSE OF PRODUCT
ensure the products are as close to their as manufactured conditions as It is advisable to dispose of any wire that has visible signs of rust on
can be reasonably expected. The general guidelines above are provided the wire where the package integrity has been compromised. When
for those unplanned instances where product is stored longer than proper storage procedures are not followed, consumables may show
originally anticipated. signs of high moisture. High moisture can result in rough bead surface
or slag that is unusually difficult to remove. In addition, it can also result
STORAGE OF UNOPENED PACKAGES in visible and/or internal porosity in the weld deposit, increase spatter,
and decreased puddle control which can increase chances of slag
FCAW products should be stored in the original, unopened entrapment. Oxidation (rust) of either the surface of the wire or internal
packaging until ready to use. To maintain the integrity of these fluxing agents increases the oxygen content of the wire that can lead to
products, electrodes must be protected from the atmosphere. changes in alloy recovery. This, in turn, can deteriorate the mechanical
All flux cored electrodes, regardless of package, should be properties of the weld metal.
protected from condensation, including rain or snow. To
ensure that condensation does not form on the product, it is
recommended that the electrode be stored in an environment
that is kept above the dew point temperature for a given
relative humidity. Minimizing temperature variation will also
help to protect the electrode from moisture condensation. It is
advisable to maintain turnover in inventory to ensure the
product is as close to the manufactured condition as possible.

For applications in which the weld metal hydrogen must

be controlled (usually 8 mL/100g or lower), or where
shipping and storage conditions are not controlled or known;
only hermetically sealed packaging is recommended.

M-13 | www.lincolnelectric.com
PACKAGING

SOLID WIRES & SUBMERGED ARC FLUX

Storage & Handling

STORAGE FOR SUBMERGED ARC FLUX

Flux Storage Conditions for Flux Storage for Applications
Flux Package Type(1) General Welding Applications Requiring Diffusible Hydrogen Control

Plastic or Multi-Wall Store indoors at < 90% RH Store indoors at < 70% RH and 5°C - 50°C (40°F - 122°F).
Plastic/Paper Bag Protect from condensation Protect from condensation
Bulk Bag with Liner Store indoors at < 90% RH Store indoors at < 70% RH and 5°C - 50°C (40°F - 122°F).
Protect from condensation Protect from condensation
Steel Drum Protect from rain or snow Protect from rain or snow
Plastic Pail Protect from rain or snow Protect from rain or snow
Sahara ReadyBag ™
Protect from rain or snow Protect from rain or snow

STORAGE FOR ALL MIG, TIG, AND SAW SOLID WIRES(2)

Wire Package Type(1) Wire Storage Conditions for All Welding Applications

Any Type Protect from rain or snow. Protect from condensation. DO NOT use wire with visible signs of rust.

For other package types, consult your Technical Representative.

(1) (2)
All as in Stainless, Nickel, Low Alloy, and Mild Solid Wires.

RE-DRYING & RECYCLING FLUX RECYCLING FLUX

Lincoln Electric submerged arc welding flux can be used directly from Non-consumed flux may be collected from the finished
its original, undamaged package, if it has been stored according to the weld and recycled. To do so, please follow these procedures:
conditions listed in the chart above.
• Remove slag, metal, mill scale, and any other contaminants from
When proper procedures are not followed, flux may show signs of the flux.
moisture. These can include porosity, a rough bead surface or slag that • Prevent damage to the flux from heavy impingement in flux
is unusually difficult to remove. In many instances these fluxes can be transport systems.
re-dryed in general welding applications.
• Avoid the separation of different sized particles in cyclones
or “dead” corners.
RE-DRYING FLUX • Remove excess fines from recycled fluxes.
To re-dry fluxes other than MIL800-H, MIL800-HPNi • For optimal welding characteristics, it is recommended
and 842-H fluxes to add at least 20% new flux by weight to recycled flux.
• Remove flux from its original packaging and place in a clean oven set
between 260°-480°C (500°-900°F).
• Leave in oven long enough to raise the temperature of the entire bulk
of flux to your set temperature for a minimum of one hour.
• For ovens in which heating rods are inserted into the flux,
do not let the temperature of flux adjacent to the rods
exceed 480°C (900°F).
• For all other applications requiring diffusible hydrogen control
set temperature at approximately 425°C (800°F).

For MIL800-H, MIL800-HPNi and 842-H fluxes

Follow all previous procedures, with the following changes:
• Set temperature between 120°-205°C (250°-400°F).
• For ovens in which heating rods are inserted into the flux,
do not let the temperature of flux adjacent to the rods
exceed 205°C (400°F).

www.lincolnelectric.com | M-14
PACKAGING

ACCU-PAK BOX ®

Storage & Handling

GENERAL INFORMATION MINI PALLET INSTRUCTIONS

1. Follow the first 3 steps listed for lifting with straps.
Never tip or roll an Accu-Pak® box – box shall be kept vertical
at all times. 2. Extend the tow motor forks to completely reach through the mini
pallet to ensure the box does not tip or fall over. Verify that the
LIFTING STRAP INSTRUCTIONS mini pallet and Accu-Pak box are secure and are 100% in contact
with the tow motor.
(The following instructions are in no way intended to supersede the
manufacturers’ instructions for the use of their lifting device) 3. Then proceed to lift and place the box at its intended location.

1. Place the wooden master pallet on the floor.

2. Remove all stretch wrap and/or tape binding the
boxes together.
3. Prior to lifting, inspect the box for dents, gashes or holes
penetrating the side of the box, and dented or crushed
box lids. NEVER LIFT DAMAGED BOXES.
4. Remove the strap loops from the slots on the box lid.
5. Confirm the two strap loops are from the same box.
6. Do not remove the lid while moving the box.
7. For 500 lb & 1000 lb Accu-Pak boxes, the straps may be placed di-
rectly on the tow motor forks. Configure the straps according to
the pictures below for proper use. Straps should come
up vertically. For 1500 lb Accu-Pak boxes, a lifting device
must be used. For all boxes, if a lifting device is used, follow
the manufacturer’s instructions to assure proper handling.

CAUTION

1. Boxes should never be lifted to a height greater than

necessary – when moving boxes, while in the air, the box
can start swinging resulting in injury.
2. Appropriate care should be taken to avoid pinch points when mov-
ing the box.
3. Appropriate personal safety equipment should be worn to prevent
injury such as a safety helmet to prevent head injury.
4. When lifting a box, care should be given to the path the box will
take in getting to its intended location as to avoid
8. Lift the box straight up off the wooden master pallet. collision with other items.
DO NOT LIFT AT AN ANGLE. 5. Do not walk under the box while it is in the air and never
9. Avoid sudden starts and stops. move the box over others.

10. When using an overhead crane, use standard safety 6. Only qualified material handling personnel should
procedures. attempt lifting or handling the Accu-Pak box.

11. Once the Accu-Pak box has been placed at its point of 7. Lincoln Electric is not responsible for consequential
use, follow the instructions inside the center of the box damage due to improper lifting or movement of box.
for proper set up.

M-15 | www.lincolnelectric.com
PACKAGING

ACCU-TRAK DRUM & SPEED-FEED DRUM

® ®

Storage & Handling

GENERAL INFORMATION 1000 LB OR > ACCU-TRAK DRUMS & SPEED-FEED DRUMS

Never tip or roll an Accu-Trak® or Speed-Feed® drum – drum shall The 1000 lb. drums come standard four drums per pallet. Each
be kept vertical at all times. drum is placed on an individual mini pallet then mounted on a
master pallet. The mini-pallet is used to facilitate the moving of these
Only use appropriate lifting devices designed for lifting fiber drums with drums with a standard tow motor.
steel chimes, within manufacturers' ratings while adhering to
manufacturers' instructions.

LIFTING WITH A DRUM LIFTING DEVICE

(The following instructions are in no way intended to supersede
the manufacturers' instructions for the use of their lifting device)

1. Place the wooden master pallet on the floor.

2. Remove shrink-wrap, cut and remove the band that secures

all four drums together.

3. After removing the shrink-wrap from the perimeter of the

pallet of drums, the banding that wraps around the top chime
of the drum, tying the drums together, should be removed.

4. The band, which secures the drum to the mini pallet, may
also be removed (optional).

5. Prior to lifting, inspect the drum for dents, gashes or holes

penetrating the side of the drum, and dented or crushed drum lids
or chimes. Verify the drum is closed and the chimes are in the locked
position. NEVER LIFT A DAMAGED OR OPEN DRUM.

6. After inspection, the grippers of drum lifting device should be placed

in the groove of the top chime. Placing the gripper of CAUTION
one side of the lifting device in the center of the drum pallet
and catching the mating groove in the top chime makes the
effort easier. 1. Drums should never be lifted to a height greater than
necessary – when moving drums, while in the air, the drum
7. The device can then be opened and placed in the groove, can start swinging resulting in injury
180 degrees from the starting point. After verifying that 2. Appropriate care should be taken to avoid pinch points
the grippers on both sides of the lifting device are properly when moving the drum
secured and are in 100% contact with the groove in the top
3. Appropriate personal safety equipment should be worn to
drum chime, lifting of the drum can proceed.
prevent injury such as a safety helmet to prevent head injury
8. Place the drum at its intended location and remove the 4. When lifting a drum, care should be given to the path the
lifting device. drum will take in getting to its intended location as to avoid
collision with other items
5. Do not walk under the drum while it is in the air and never
250-600 LB ACCU-TRAK DRUMS AND SPEED-FEED DRUMS move the drum over others

The 500 lb. drums come standard four drums per pallet. 6. Only qualified material handling personnel should attempt
These drums are placed directly on the surface of the pallet. lifting or handling the Accu-Trak and Speed-Feed drums
7. Lincoln Electric is not responsible for consequential damage
due to improper lifting or movement of drums

www.lincolnelectric.com | M-16
CONSUMABLES

NOTES

M-17 | www.lincolnelectric.com
 CONSUMABLES

APPENDIX
APPENDIX

AWS CLASSIFICATION SYSTEM

Stick (SMAW)

Mild & Low Alloy Steel per AWS A5.1/A5.1M and AWS A5.5/A5.5M

CLASSIFICATION DESIGNATORS PER AWS A5.1 & A5.5

Designates an electrode.

Designates the minimum tensile strength in ksi of the weld metal when produced with the
test assembly preparation procedure of this specification.

Designates the welding position in which electrodes are usable, the type of coating, and the polarity to
operate.

Military requirements such as: greater toughness, lower moisture content and mandatory
diffusible hydrogen limits for weld metal.

EXXXX
EXXXXM
EX X X X-1 HZ R
AWS A5.1

Designates that the electrode meets the requirements of the absorbed moisture test.

Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of
weld metal.

Designates that the electrode meets the requirements for improved toughness.

CLASSIFICATION DESIGNATORS PER AWS A5.5 ONLY

Designates the chemical composition of the undiluted weld metal produced by the electrode using
shielded metal arc welding.

E X X X X-X X H Z R
AWS A5.5

ADDITIONAL CLASSIFICATIONS

E X X X- 1 5 Stainless Steel - Per AWS A5.4

The three digits that follow the “E” indicate the American Iron and Steel Institute type of stainless steel.
The last two digits indicate the current and the welding position in which it is used:
-15 fast freezing slag for out-of-position welding
-16 stable arc and out-of-position welding capability
-17 smooth arc transfer in the flat and horizontal welding positions.

N-1 | www.lincolnelectric.com
APPENDIX

AWS CLASSIFICATION SYSTEM

MIG (GMAW), TIG (GTAW) & Metal-Cored (GMAW-C)

Mild & Low Alloy Steel per AWS A5.18/A5.18M and AWS A5.28/A5.28M

CLASSIFICATION DESIGNATORS PER AWS A5.18 & A5.28

Designates an electrode (E) or rod (ER) (Metal-Cored classifications only contain an electrode).

Designates the minimum tensile strength in ksi of the weld metal when produced with the test assembly
preparation procedure of this specification.

Indicates whether the filler metal is solid (S) or composite (C).

Indicates the chemical composition of a solid electrode or the chemical composition of the weld metal
produced by a composite electrode. The use of the “GS” suffix designates filler metals intended for single
pass applications only.

Diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of
weld metal.

E R X X X-X H Z
R E X X X-X H Z

ADDITIONAL CLASSIFICATIONS
Aluminum – Per AWS A5.10/A5.10M
ERXXXX The first digit following “E” or “ER” indicates the principle alloying element or elements (4 – Silicon, 5 – Magnesium).
If the second digit following “E” or “ER” is different from zero, it denotes a modification to the original alloy. The last two
digits are used to identify the specific alloy.
Stainless – Per AWS A5.9/A5.9M
ERXXXLSi The three digits following “E” or “ER” specify the chemical composition of the filler metal with a series of numbers. In
some cases, chemical symbols for the letter L (low carbon), Si (high silicon), or H (high carbon) will follow to designate
modifications of basic alloy types.
Nickel Alloy – Per AWS A5.14/A5.14M
ERXXXX-X The chemical symbol “Ni” appears in the designations immediately after “E” or “ER” to identify the filler metal as a
nickel-based alloy. Other symbols such as Cr and Mo in the designation are intended to group the filler metals
according to their principal alloying elements. The number at the end of the designation separates one composition
from another within a group.

www.lincolnelectric.com | N -2
APPENDIX

AWS CLASSIFICATION SYSTEM

Flux-Cored (FCAW)

Mild & Low Alloy Steel per AWS A5.20/A5.20M and AWS A5.29/A5.29M

CLASSIFICATION DESIGNATORS PER AWS A5.20 & A5.29

Designates an electrode.

Designates the minimum tensile strength in ksi when multiplied by 10 of the weld metal when produced
with the test assembly preparation procedure of this specification.

Designates the position in which the electrode is usable: “0” for flat and horizontal positions only, or “1”
for all positions.

Designates the electrode as tubular.

Designates the usability of the electrode with some number from 1 through 14 or the letter “G” (or “GS”).
An “S” is used after the “G” to indicate that the electrode is suitable only for single pass welding.

Designates the type of shielding gas used for classification: “C” indicates 100% CO2. “M”
indicates 75-85% Argon/balance CO2 shielding gas. When no designator appears in this position, it indi-
cates that the electrode being classified is self-shielded and that no external shielding
gas was used.

Optional supplemental diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100
grams of weld metal.

E X X T-X X-J X H X

The letter “D” or “Q” in this position indicates that the weld metal meets supplemental
mechanical property requirements when welding with low heat input, fast cooling rate
procedures or using high heat input, slow cooling rate procedures.

The letter “J” in this position designates that the electrode meets the requirements for improved tough-
ness and will deposit weld metal with Charpy V-Notch properties on up to 27 J (20 ft•lbs) at -40°C (-40°F).

N-3 | www.lincolnelectric.com
APPENDIX

AWS CLASSIFICATION SYSTEM

Flux-Cored (FCAW)

Mild & Low Alloy Steel per AWS A5.20/A5.20M and AWS A5.29/A5.29M

CLASSIFICATION DESIGNATORS PER AWS A5.29 ONLY

Designates the usability of the electrode with the number 1, 4, 5, 6, 7, 8, or 11. The letter “G” in this position
indicates that the polarity and general operating characteristics are not specified.

Two, three or four digits are used to designate the chemical composition of
the deposited weld metal. The letter “G” indicates that the chemical composition is
not specified.

E X X T X-X X-J X H X

ADDITIONAL CLASSIFICATIONS
Stainless Steel - Per AWS A5.22/A5.22M
EXXXTX-X The three digits that follow “E” designate the chemical composition of the weld metal. The digit following “T” designates
the position in which the electrode is usable: “0” for flat and horizontal positions only, or “1” for all positions.

www.lincolnelectric.com | N -4
APPENDIX

AWS CLASSIFICATION SYSTEM

Flux-Cored (FCAW)

Mild & Low Alloy Steel per AWS A5.36/A5.36M

CLASSIFICATION DESIGNATORS PER AWS A5.36

Designates an electrode.

Designates the minimum tensile strength in ksi when multiplied by 10 of the weld metal deposited
with the electrode under the welding conditions specified in this specification.

Designates the position in which the electrode is usable: “0” for flat and horizontal
positions only, or “1” for all positions.

Designates the usability of the electrode, the letter “T” followed by some number from 1 through
17 or the letter “G.” The letter “T” identifies the electrode as a flux-cored electrode or metal-cored
electrode. An “S” is used after the “G” to indicate that the electrode is
suitable only for single pass welding.

Designates the type of shielding gas, if any, used for classification. The letter “Z” in this position
indicates that the shielding gas composition is agreed upon between supplier and purchaser. When
no designator appears in this position, it indicates that the electrode is self-shielded and that no
external shielding gas is used.

Designates the condition of heat treatment in which the tests were conducted: “A” is
for as-welding and “P” is for postweld heat treated. This designator omitted when the
electrode being classified is intended for single pass welding only.

Indicates the temperature in °F at or above which the weld metal meets the
requirement for Charpy V-Notch impact toughness of 27 J (20 ft•lbf). Two digits are
used for test temperatures of -100°F or lower.

Designates the composition of the deposited weld metal using one, two or three
characters. The letter “G” indicates that the chemical composition is not specified.
No designator used in this position when the electrode being classified is a single
pass electrode.

EXXTX-XXX-J-XHX

Optional, supplemental diffusible hydrogen designator.

For flux-cored electrodes, the letter “D” or “Q” when present in this position indicates
the weld metal will meet supplemental mechanical property requirements.

N-5 | www.lincolnelectric.com
APPENDIX

AWS CLASSIFICATION SYSTEM

Submerged Arc (SAW) Flux & Electrode

Classification Descriptions for AWS A5.17 & A5.23

The electrode classification identifies the chemical composition of the ENi1, ENi1K, ENi2, and ENi3 (Ni Steel) – Designed to produce weld metal
electrode. The following paragraphs highlight the differences between with increased strength without being hardenable or with increased
these electrodes and electrode groups and indicate notch toughness at temperatures as low as -100°F (-73°C) or lower. They
typical applications. have been specified with nickel contents which fall into three nominal
levels of 1 % Ni, 2.5% Ni,
MILD STEEL ELECTRODES and 3.5% Ni.

EL8, EL8K, EL12, EM11K, EM12, EM12K, EM13K, ENi4, ENi5, EFl, EF2, and EF3 (Ni-Mo Steel) –
EM14K, EM15K, EH10K, EH11K, EH12K and EH14 – Contain between 0.5% and 2% nickel and between 0.25% and 0.5%
Carbon steel electrodes which vary from one another in their carbon, molybdenum.
manganese, and silicon contents. EM14K electrodes also contain small
additions of titanium, although they are considered carbon steel elec- EF4, EF5, and EF6 (Cr-Ni-Mo Steel) - A combination of Cr, Ni,
trodes. and Mo develop the strength levels and notch toughness
required for a numberof high-strength, low-alloy or micro-alloyed
structural steels.
LOW ALLOY ELECTRODES
EA1, EA2, EA3, EA3K, and EA4 (C-Mo Steel) – EM2, EM3, and EM4 (High-Strength, Low Alloy Steel) –
Similar to the medium manganese and high manganese carbon steel May contain a combination of Cr, Ni, Mo, Ti, Zr and Al.
electrodes shown above except that 0.5% molybdenum
is added. EW (Weathering Steel) – Designed to produce weld metal that matches
the corrosion resistance and the coloring of the ASTM weathering-type
EB1, EB2, EB2H, EB3, EB5, EB6, EB6H, EB8, and structural steels. These special properties are achieved by the addition
EB9 (Cr-Mo Steel) – Produce weld metal containing of about 0.5% copper to the weld metal.
between 0.5% and 10% chromium and between 0.5% and 1%
molybdenum. EG (General Low-Alloy Steel) – Indicates that the electrode is of a general
classification. It is general because not all of the particular requirements
The letter “R” when added as a suffix to the EB2 or EB3 specified for each of the other classifications are specified for this clas-
electrode classification or to the B2 or B3 weld metal designation is an sification.
optional supplemental designator indicating that the
electrode will meet the reduced residual limits necessary to meet “X”
factor requirements for step cooling applications.

Since all Cr-Mo weld deposits will air harden in still air, both
preheat and postweld heat treatment (PWHT) are required for most
applications.

EB9 is a 9% Cr-I % Mo electrode modified with niobium (columbium)

and vanadium designed to provide improved creep strength, and oxida-
tion and corrosion resistance at elevated temperatures.

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APPENDIX

AWS CLASSIFICATION SYSTEM

Submerged Arc (SAW) Flux & Electrode

Mild & Low Alloy Steel - Per AWS A5.17/A5.17M and AWS A5.23/A5.23M

CLASSIFICATION DESIGNATORS PER AWS A5.17 & A5.23

Designates a flux. If followed by the letter “S,” the flux is a crushed slag or a blend of
crushed slag with unused (virgin) flux.

Designates the minimum tensile strength in ksi when multiplied by 10 of the weld
metal deposited with the flux and some classification of electrode.

Designates the condition of heat treatment in which the tests were conducted:
“A” is for as-welding and “P” is for postweld heat treated.

Indicates the temperature in °F at or above which the weld metal meets the
requirement for Charpy V-Notch impact toughness of 27 J (20 ft•lbf). Two digits
are used for test temperatures of -100°F or lower.

The letter “E” at the beginning of each classification stands for electrode. The letter “C”
will follow the “E” if it is a composite electrode.

Indicates whether the electrode is L – low manganese, M – medium manganese

or H – high manganese.

The classification is based upon low dilution weld metal obtained with a particular flux.
The numerical suffix refers to the approximate carbon content in hundredths of one percent.

Indicates that the electrode is made from a heat of silicon-killed steel.

Optional supplemental diffusible hydrogen designator (H4, H8, H16) in mL of

diffusible hydrogen per 100 grams of weld metal.

FXPX-ECMXXK-HZ
FXPX-ECXXX-HZ
CLASSIFICATION DESIGNATORS PER AWS A5.23 ONLY
Indicates the chemical composition of a solid electrode or the undiluted weld metal obtained with
a composite electrode and particular flux. Usually a combination of letters, numbers and elements
(see next page).

MILD STEEL EXAMPLES

F7A6-EM12K is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the as-welded condition, will
have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at -60°F when produced with an EM12K electrode un-
der the conditions called for in this specification. The absence of an “S” in the second position indicates that the flux being used is a virgin flux. F7P4-EC1 is a complete
designation for a flux-composite electrode combination when the trade name of the electrode used in the classification is indicated as well. It refers to a vir-
gin flux that will produce weld metal with that electrode which, in the postweld heat treated condition, will have a tensile strength of 70,000 to 95,000 psi and Charpy
V-Notch energy of at least 20 ft•lbf at -40°F under the conditions called for in this specification.
LOW ALLOY STEEL EXAMPLES
F9P0-EB3-B3 is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the postweld heat treated
condition, will have a tensile strength of 90,000 to 110,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at 0°F when produced with an EB3
electrode under the conditions called for in this specification. The composition of the weld metal will meet the requirements for a B3 designation.

N-7 | www.lincolnelectric.com
APPENDIX

STICK ELECTRODE
Types of Coating & Current

MILD STEEL PER AWS A5.1

TYPES OF COATING & CURRENT
Digit Types of Coating Current

0 High cellulose sodium DC+

1 High cellulose potassium AC, DC±
2 High titania sodium AC, DC-
3 High titania potassium AC, DC+
4 Iron powder, titania AC, DC±
5 Low-hydrogen sodium DC+
6 Low-hydrogen potassium AC, DC+
7 High iron oxide, iron powder AC, DC±
8 Low-hydrogen potassium, iron powder AC, DC±

LOW ALLOY STEEL PER AWS A5.5

TYPES OF COATING
Suffix %C %Mn %Si %P %S %Ni %Cr %Mo %V

A1 0.12 0.60 0.40 0.03 0.03 0.40 - 0.65

B2 0.05 - 0.12 0.90 0.80 0.03 0.03 1.00 - 1.50 0.40 - 0.65
B3 0.05 - 0.12 0.90 0.80 0.03 0.03 2.00 - 2.50 0.90 - 1.20
C1 0.12 1.25 0.80 0.03 0.03 2.00 - 2.75
C3 0.12 0.40 - 1.25 0.80 0.03 0.03 0.80 - 1.10 0.15 0.35 0.05
D2 0.15 1.65 - 2.00 0.80 0.03 0.03 0.90 0.25 - 0.45
G(1) 1.00 min 0.80 min 0.03 0.03 0.50 min 0.30 min 0.20 min 0.10 min
P1 0.20 1.20 0.60 0.03 0.03 1.00 0.30 0.50 0.10
P2 0.12 0.90 - 1.70 0.80 0.03 0.03 1.00 0.30 0.50 0.05

(1)
Only one of the listed elements is required.

NOTE 1: Joining Electrodes, Non-Charpy V-Notch Rated

These electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal capable of delivering any minimum specified Charpy V-Notch (CVN) properties.
It should not be used in applications where minimum specified CVN properties are required. Typical applications where minimum specified CVN properties are required include, but are not
restricted to, bridges, pressure vessels, and buildings in seismic zones. The user of this product is responsible for determining whether minimum CVN properties are required for the specific
application.

Fleetweld® 22 Fleetweld® 37 Fleetweld® 47

NOTE 2: Joining Electrodes, Non-Low Hydrogen

These electrodes (see below) and others of the same AWS classification, are not required to deposit weld metal that is low in diffusible hydrogen. Therefore, these electrodes should not
be used in applications where the hydrogen content of the weld metal is required to be controlled, such as applications that involve steels with higher carbon and alloy content, and higher
strength.

Fleetweld® 5P Fleetweld® 35LS Fleetweld® 22 Shield-Arc® HYP+ Jetweld® 2 Pipeliner® 7P+

Fleetweld® 5P+ Fleetweld® 180 Shield-Arc® 85 Fleetweld® 47 Shield-Arc® 70+ Piperliner® 8P+
Fleetweld® 35 Fleetweld® 37 Shield-Arc® 90 Jetweld® 1 Pipeliner® 6P+

www.lincolnelectric.com | N -8
APPENDIX

STICK ELECTRODE
ASME Boiler & Pressure Vessel Code

ASME BOILER & PRESSURE VESSEL CODE

Section IX - F and A No.’s for Stick Electrode

F Number Weld Metal Analysis Classification

(per ASME Section IX and AWS D1.1) AWS Classifications Product (per ASME Section IX)

Fleetweld® 22 –
EXX20, EXX24, Jetweld® 2 A1
F-1 EXX27, EXX28, Jetweld® 1 A1
EXX20-X, EXX27-X Excalibur® 7028 A1

EXX12, EXX13, Fleetweld® 37 A1

F-2 EXX14, EXX13-X Fleetweld® 47 A1

Fleetweld® 5P A1
Fleetweld® 5P+ A1
Pipeliner® 6P+ A1
Fleetweld® 35 A1
Fleetweld® 35LS A1
EXX10, EXX11, Fleetweld® 180 A1
EXX10-X, EXX11-X Shield-Arc® 85 A2
Shield-Arc® 70+ –
F-3 Shield-Arc® 90 A11
Shield-Arc® HYP+ –
Pipeliner® 7P+ –
Pipeliner® 8P+ –

Jetweld® LH-70 A1
Jet-LH® 78 A1
Lincoln® 7018AC A1
Excalibur® 7018 MR A1
Excalibur® 7018-1 MR A1
Excalibur® 7018-A1 MR A2
Excalibur® 8018-B2 MR A3
Excalibur® 8018-C1 MR A10
EXX15, EXX16, EXX18, Excalibur® 8018-C3 MR A10
EXX45-X, EXX15-X, Excalibur® 9018-B3 MR A4
EXX16-X, EXX18-X Excalibur® 9018M MR A10
Excalibur® 10018-D2 MR A11
Excalibur® 11018M MR –
F-4
Pipeliner® 16P A1
Pipeliner® 18P A10
Pipeliner® 19P A10
Pipeliner® LH-D80 A1
Pipeliner® LH-D90 –
Pipeliner® LH-D100 –

N-9 | www.lincolnelectric.com
APPENDIX

SUBMERGED ARC FLUXES

Flux Types and General Characteristics

The Lincoln Electric Company manufactures three general types of AWS defines neutral fluxes as those which will not produce any signifi-
submerged arc fluxes: cant change in the all-weld metal composition as a result
of a large change in the arc voltage, and thus, the arc length.
• Active fluxes
Neutral fluxes are used in multiple pass welding, especially when the
• Neutral fluxes
base plate exceeds 25 mm (1 in) in thickness. They are also used for
• Alloy fluxes general weldingon clean steel. Note the following
With all submerged arc fluxes, variations in arc voltage considerations concerning neutral fluxes:
change flux consumption. Higher arc voltages and the 1. Since neutral fluxes contain little or no alloy, they have
resulting longer arc length increase the amount of flux little resistance to cracking and/or porosity caused by
melted or consumed. Consequently, when a flux contains contaminants, especially on single pass welds. For this reason, active
an alloy as an ingredient, increasing the arc voltage increases fluxes are usually the best choice for single pass welding.
the amount of alloy recovered in the weld deposit.
2. Even when a neutral flux is used to maintain the weld metal compo-
sition through a range of welding voltage, weld
Types and General Characteristics properties, such as strength level and impact properties, can change
because of changes in cooling rate, penetration, heat input and
ACTIVE FLUXES number of passes.

American Welding Society (AWS) defines active fluxes as those which

contain small amounts of manganese, silicon, or both. These deoxidiz- ALLOY FLUXES
ers are added to the flux to provide improved resistance to porosity and
weld cracking caused by contaminants on or in the base metal. AWS defines alloy fluxes as those which can be used with a plain carbon
steel electrode to make an alloy weld deposit. The alloys for the weld
The primary use for active fluxes is to make single pass welds, especially deposit are added as ingredients in flux.
on oxidized base metal.
The primary use of alloy fluxes is hardfacing applications.
Alloy in the weld deposit will vary with changes in the arc voltage. An
increase in deposit alloy increases the strength level of the weld metal, Since the alloy level in the weld deposit is dependent upon the
but might lower the impact properties. For this reason, voltage must correct arc voltage, and thus arc length, it is very important that the
be more tightly controlled for multiple pass welding with active fluxes voltage is carefully controlled to ensure that the intended alloy is
than when using neutral fluxes. Because of this, Lincoln Electric does not reached in the deposit.
recommend using active fluxes (our 700 series) for multiple pass welding
of plates over 25 mm (1 in) thick.

NEUTRAL FLUXES

www.lincolnelectric.com | N -10
APPENDIX

SUBMERGED ARC FLUX/WIRE

Selecting Flux/Wire Combinations

Guidelines for Selecting a Submerged Arc Flux/Wire Combination

Lincolnweld® submerged arc electrode and flux combinations come with In general, if you are familiar with one of the listed fluxes, you might
certificates of conformance. To access these certificates, want to choose that option. From an operator’s standpoint, it is easier
follow the directions below. to change electrodes than to reset procedures for a
new flux.
1. Go to the Lincoln Electric home page at
www.lincolnelectric.com. If you are welding high strength or highly restrained steel, you might
2. Click on the ‘Resource’ tab and select ‘Certificate Center’ from the want to choose a Flux/Wire Combination with a lower
drop down. (Image 1) diffusible hydrogen level, which is designated by the number
following -H in the flux/wire classification.
3. Under ‘Filler Metal Certification,’ go to Q1 lots nd then you can
choose a Product or a Flux Combination. This will bring up the most If you have limits on the compositions of the electrode or
recent Certificate of Conformance. (Image 2) the weld metal, click on a Flux/Wire Combination to see the test results.
Remember that these results represent undiluted weld metal from a
standardized test and may be different from your
How to look for flux/wire combinations that meet your required application, especially if variations in base metal, heat input or pass
sequence are present.
mechanical properties:
TENSILE STRENGTH Your Lincoln Electric Technical Sales Representatives are there
to help you make the best flux/wire selection for your application. Please
1. In the second box under ‘Certificates of Conformance,’ you can ‘Search
contact them with any questions.
by Name/ Cert # / Classification.’
2. Enter F#P or F#A. Where # is 10X the required Tensile Strength in
ksi. P= Stress Relieved, A= As-Welded.
a. For example, entering F7P would mean you are looking
for a flux/wire combination with 70 ksi Tensile Strength
in the Stress Relieved Condition.

IMPACT REQUIREMENTS
1. In the list of matches for your required Tensile Strength, you can
see which Flux/Wire Combinations also meet your Impact Property
Requirements.
2. If you need to meet Impact Requirements at a certain value, note
that the digit following the “A” or “P” in the classifications shows the
temperature at which the weld metal achieves a minimum of 27 J (20
ft•lbf).
a. For example, a classification beginning with F7P2 would mean
that the flux/wire combination meets 70 ksi Tensile Strength in
the Stress Relieved Condition and Impact Requirements of 27 J (20
ft•lbf) @ -29°C (-20°F).

N-11 | www.lincolnelectric.com
APPENDIX

SUBMERGED ARC FLUX/WIRE

Selecting Flux/Wire Combinations

Guidelines for Selecting a Submerged Arc Flux/Wire Combination

Image 1: Image 2:
At the Lincoln Electric home page select “Certificate Center“ from the At the Certificate Center, enter a product name or search by Name, Cert
drop down menu under the ‘Support” tab. #, or Classification. Search results will appear below.

O
Image 1

FP
FP O Image 2

www.lincolnelectric.com | N -1 2
APPENDIX

INNERSHIELD ®
Wire Selection Guide

POSITION OF WELDING, POLARITY AND APPLICATION REQUIREMENTS

AWS Welding
Classifications Position(1) Current Application(2)

E70T-3 H and F DC+ S

E70T-4 H and F DC+ M

E70T-6 H and F DC+ M

E70T-7 H and F DC- M

E71T-8 H, F, VU, OH DC- M

E70T-10 H and F DC- S

E71T-11 H, F, VD, OH DC- M

E71T-14 H, F, VD, OH DC- S

E71T-G VU, OH Not Specified M

(1)
H = Horizontal position OH = Overhead position VD = Vertical-Down position M = Single or Multiple pass
F = Flat position VU = Vertical-Up position (2)
S = Single pass only

FOR EVERYTHING YOU NEED TO KNOW ABOUT WELDING IN SEISMIC ZONES

To assist structural fabricators, erectors, inspectors and specifying 353 requirements. The development of Lincoln Electric’s D1.8 Resource
engineers, Lincoln Electric created this D1.8 Resource Center with tools Center is just one more way Lincoln sets the
to understand seismic welding guidelines and links to standard for the welding industry, worldwide.
Lincoln Electric consumables tested to meet the AWS D1.8 and FEMA

Structural Welding Code

www.lincolnelectric.com/LEExtranet/MyLincolnCerts/site/awsd.aspx
Seismic Supplement

N-13 | www.lincolnelectric.com
APPENDIX

INNERSHIELD ®
Wire Selection Guide

LOW TEMPERATURE IMPACT PROPERTIES FEMA 353 AND AWS D1.8 COMPLIANT
AWS Diameter AWS Diameter
Name Classifications in (mm) Name Classifications in (mm)

All Position Flat and Horizontal

NR® -203MP E71T-8J 0.068 (1.7) NR®-311 Ni E70T-7-K2 3/32 (2.4)
5/64 (2.0) E70T-6 5/64 (2.0)
NR®-203 Nickel (1%) E71T8-Ni1 5/64 (2.0) NR®-305 3/32 (2.4)
NR -440Ni2
®
E71T8-Ni2-JH8 5/64 (2.0)
NR®-203 Ni C Plus H E71T8-K2 5/64 (2.0)
NR®-232 E71T-8 0.068 (1.7)
0.072 (1.8)
5/64 (2.0)
NR®-233 E71T-8 1/16 (1.6)
All Position
0.072 (1.8)
5/64 (2.0) NR®-232 E71T-8 0.068 (1.7)
0.072 (1.8)
Flat and Horizontal 5/64 (2.0)
NR®-305 E70T-6 5/64 (2.0)
3/32 (2.4) NR®-233 E71T-8 1/16 (1.6)
0.072 (1.8)
NR -311 Ni
®
E70T-7-K2 5/64 (2.0) 5/64 (2.0)
3/32 (2.4)
7/64 (2.8)

HIGH DEPOSITION WITH NO LOW SINGLE PASS ONLY WITH NO LOW

TEMPERATURE IMPACT PROPERTIES TEMPERATURE IMPACT PROPERTIES
AWS Diameter AWS Diameter
Name Classifications in (mm) Name Classifications in (mm)

Flat and Horizontal Flat and Horizontal

NR®-311 E70T-7 5/64 (2.0) NR®-5 E70T-3 3/32 (2.4)
3/32 (2.4) 0.0120 (3.0)
7/64 (2.8) NR®-131 E70T-10 3/32 (2.4)
NS-3M E70T-4 5/64 (2.0) NR®-152 E71T-14 1/16 (1.6)
3/32 (2.4) 0.068 (1.7)
0.120 (2.8)

PIPE FABRICATION GENERAL FABRICATION WITH NO LOW

AWS Diameter TEMPERATURE IMPACT PROPERTIES
Name Classifications in (mm) Name AWS Diameter
Classifications in (mm)
All Position
NR®-207 E71T8-K6 0.068 (1.7) All Position
5/64 (2.0) NR®-211-MP E71T-11 0.030 (0.8)
NR®-208-H E91T8-G-H8 5/64 (2.0) 0.035 (0.9)
0.045 (1.1)
0.068 (1.7)
Pipeliner® 5/64 (2.0)
All Position 3/32 (2.4)
NR®-208-XP E81T8-G 5/64 (2.0) NR®-212 E71TG-G 0.045 (1.1)
NR -207+
®
E71T-8-K6 5/64 (2.0) 0.068 (1.7)
5/64 (2.0)

www.lincolnelectric.com | N -14
APPENDIX

HARDFACING
Cross Checking

Special precautions should be taken with any build-up or hardfacing product on applications that are inherently crack sensitive, such
as high carbon or alloy steels, previously hardfaced parts, highly stressed parts, and work hardened parts. The hardfacing of heavy
cylinders, massive parts and parts having complex shapes are all examples of applications exhibiting high internal stresses that may result in delayed
cracking.
These applications may require one or more of the following:
• Higher preheat temperatures
• Higher interpass temperatures
• Controlled slow cooling between passes and/or layers
• Stress relieving
• Minimizing layer thickness
The table below will help determine if special precautions need to be taken with specific Lincore® wires:

SPECIAL PRECAUTIONS
Lincore® Products
Product 55 55-G 65-O 60-O 30-S 32-S 35-S 40-S 42-S

Higher Preheat Temp. (1)

   
150°C - 260ºC (300°F - 500ºF)
200°C - 260ºC (400°F - 500ºF)     
Higher Interpass Temp.
200°C - 320ºC (400°F-600ºF)         

Controlled Cooling Between Passes/Layers         

Stress Relieving 430°C - 480ºC (800°F - 900ºF)(2)  
Every 6.4 mm (1/4 in) Thickness of Deposit
Every 10-13 mm (3/8 - 1/2 in) Thickness of Deposit   
Minimize Layer Thickness     
Preheat depends on the base material chemistry and thickness, as well as the weld metal chemistry.
(1)

Stress relieving in temperatures in excess of 482°C (900°F) will result in a “softening” of the deposit.
(2)

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APPENDIX

AGENCY APPROVALS
Consumables Qualifications Guide

The notes and codes listed below are also repeated throughout the catalog where applicable.

• American Bureau of Shipping (ABS) approvals are issued subject to the Bureau’s Rule requirement for Materials and Welding Part 2. Tests are con-
ducted in the company’s plant, under supervision of an ABS surveyor to determine if electrodes conform to ABS grades or AWS specifications pre-
viously judged satisfactory by ABS for welding vessels. The Bureau publishes a list of approved electrodes giving their class and approved operating
positions for each size. Sometimes, where there is no approved specification, approval may be given on the basis that each individual shipyard or
contractor will qualify the procedure and electrode subject to Part 2, Section 3, paragraph 2/3C.3.2.c.

• American Society of Mechanical Engineers (ASME) has issued specifications covering construction of nuclear facilities. Each lot of welding consum-
ables to be used must be individually tested to ASME SFA specifications.

• American Welding Society (AWS) specifications and classifications are established by the Society to provide standards for different types of elec-
trodes throughout the industry. AWS does not test or approve any electrodes. The manufacturer certifies that their
electrode conforms to a certain class.

• Canadian Welding Bureau (CWB) approvals are based on tests witnessed by a CWB representative. Approvals listed in this booklet are for products
manufactured in the USA. Products manufactured in Canada are approved separately. In general, CWB specifications are similar to AWS specifica-
tions. Copies of approvals are maintained in Cleveland and are available upon request.

• Lloyd’s Register (LR), Det Norske Veritas (DNV), Germanischer Lloyd (GL), Bureau Veritas (BV), Controlas, and Nippon Kaiji Kyokai (NKK) issue approvals
for electrodes used worldwide in shipbuilding, offshore structures and pressure vessels. Products approved under the rules of these classification
societies require annual requalification under the supervision of their surveyors.

• TÜV (TUV) is a German agency very similar to ASME. Projects manufactured under TUV rules must be welded with consumable
approved by TUV. Initial approvals are obtained based on testing completed under TUV supervision. Approvals are maintained subject to Quality
Assurance audits completed every two years.

• Deutche Bahn (DB) is the approval agency for German railroads. Approvals are based on tests specified by DB, and witnessed by an authorized third
party.

www.lincolnelectric.com | N -16
APPENDIX

SAFETY GUIDELINES

WARNING
CALIFORNIA PROPOSITION 65 WARNINGS

FOR DIESEL ENGINES FOR GASOLINE ENGINES

Diesel engine exhaust and some of its constituents are known to the The engine exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects, and other reproductive State of California to cause cancer, birth defects, or other reproductive
harm. harm.

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP
CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy
of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard
W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio
44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED EQUIPMENT.

1.a. Turn the engine off before troubleshooting and

maintenance work unless the maintenance
work requires it to be running. 1.e. In some cases it may be necessary to remove safety guards to
perform required maintenance. Remove guards only when necessary
1.b. Operate engines in open, and replace them when the maintenance requiring their removal is
well-ventilated areas or vent the complete. Always use the greatest care when working near moving
engine exhaust fumes outdoors. parts.

1.c. Do not add the fuel near an open 1.f. Do not put your hands near the engine fan.
flame welding arc or when the engine Do not attempt to override the governor
is running. Stop the engine and allow it or idler by pushing on the throttle control
to cool before refueling to prevent spilled rods while the engine is running.
fuel from vaporizing on contact with hot
engine parts and igniting. Do not spill 1.g. To prevent accidentally starting gasoline engines
fuel when filling tank. If fuel is spilled, while turning the engine or welding generator during
wipe it up and do not start engine maintenance work, disconnect the spark plug wires,
until fumes have been eliminated. distributor cap or magneto wire as appropriate.

1.d. Keep all equipment safety guards, covers and devices in 1.h. To avoid scalding, do not remove the
position and in good repair. Keep hands, hair, clothing and radiator pressure cap when the
tools away from V-belts, gears, fans and all other moving engine is hot.
parts when starting, operating or repairing equipment.

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N-17 | www.lincolnelectric.com
APPENDIX

SAFETY GUIDELINES

ELECTRIC AND 2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
MAGNETIC FIELDS
MAY BE 2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
DANGEROUS
2.d.1. Route the electrode and work cables together -
Secure them with tape when possible.
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding 2.d.2. Never coil the electrode lead around your body.
current creates EMF fields around welding cables and 2.d.3. Do not place your body between the electrode
welding machines and work cables. If the electrode cable is on your
right side, the work cable should also be on your
2.b. EMF fields may interfere with some pacemakers, and right side.
welders having a pacemaker should consult their physician
2.d.4. Connect the work cable to the workpiece as close
before welding.
as possible to the area being welded.
2.d.5. Do not work next to welding power source.

ELECTRIC 3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic
SHOCK welding gun are also electrically “hot”.
CAN KILL 3.d. Always be sure the work cable makes a good electrical
3.a. The electrode and work (or ground) circuits are electrically “hot” connection with the metal being welded. The connection
when the welder is on. Do not touch these “hot” parts should be as close as possible to the area being welded.
with your bare skin or wet clothing. Wear dry,
hole-free gloves to insulate hands. 3.e. Ground the work or metal to be welded to a good
electrical (earth) ground.
3.b. Insulate yourself from work and ground using dry insulation. Make
certain the insulation is large enough to cover your full area of 3.f. Maintain the electrode holder, work clamp, welding cable and
physical contact with work and ground.In addition to the normal welding machine in good, safe operating condition. Replace
safety precautions, if welding must be performed under electri- damaged insulation.
cally hazardous conditions (in damp locations or while wearing wet
3.g. Never dip the electrode in water for cooling.
clothing; on metal structures such as floors, gratings or scaffolds;
when in cramped positions such as sitting, kneeling or lying, if 3.h. Never simultaneously touch electrically “hot” parts of
there is a high risk of electrode holders connected to two welders because voltage
unavoidable or accidental contact with the workpiece or ground) between the two can be the total of the open circuit voltage
use the following equipment: of both welders.
• Semiautomatic DC Constant Voltage (Wire) Welder. 3.i. When working above floor level, use a safety belt to protect
• DC Manual (Stick) Welder. yourself from a fall should you get a shock.
• AC Welder with Reduced Voltage Control.
3.j. Also see Items 6.c. and 8.

REFER TO HTTP://WWW.LINCOLNELECTRIC.COM/SAFETY FOR ADDITIONAL SAFETY INFORMATION.

www.lincolnelectric.com | N -18
APPENDIX

SAFETY GUIDELINES

ARC RAYS 4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
CAN BURN the arc rays.

4.a. Use a shield with the proper filter and cover plates to protect your 4.c. Protect other nearby personnel with suitable, non-flammable
eyes from sparks and the rays of the arc when welding screening and/or warn them not to watch the arc nor expose
or observing open arc welding. Headshield and filter lens should themselves to the arc rays or to hot spatter or metal.
conform to ANSI Z87.I standards.

ment, maintenance of the equipment and the specific welding pro-

FUMES AND cedure and application involved. Worker exposure level should be
GASES CAN checked upon installation and periodically thereafter to be certain
BE DANGEROUS it is within applicable OSHA PEL and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors com-

5.a. Welding may produce fumes and gases hazardous to health. Avoid ing from degreasing, cleaning or spraying operations. The heat and
breathing these fumes and gases. When welding, keep your head rays of the arc can react with solvent vapors to form phosgene, a
out of the fume. Use enough ventilation and/or exhaust at the highly toxic gas, and other irritating products.
arc to keep fumes and gases away from the breathing zone. When
welding with electrodes which require special ventilation such as 5.d. Shielding gases used for arc welding can displace air and cause
stainless or hard facing (see instructions on container or MSDS) injury or death. Always use enough ventilation,
or on lead or cadmium plated steel and other metals or coatings especially in confined areas, to insure breathing air is safe.
which produce highly toxic fumes, keep exposure as low as possible
and within applicable OSHA PEL and ACGIH TLV limits using local 5.e. Read and understand the manufacturer’s instructions for this
exhaust or mechanical ventilation. In confined spaces or in some equipment and the consumables to be used, including the ma-
circumstances, outdoors, a respirator may be required. Additional terialsafety data sheet (MSDS) and follow your employer’s safety
precautions are also required when welding practices. MSDS forms are available from your welding distributor
on galvanized steel. or from the manufacturer.

5.b. The operation of welding fume control equipment is affected by 5.f. Also see item 1.b.
various factors including proper use and positioning of the equip-

REFER TO HTTP://WWW.LINCOLNELECTRIC.COM/SAFETY FOR ADDITIONAL SAFETY INFORMATION.

N-19 | www.lincolnelectric.com
APPENDIX

SAFETY GUIDELINES

WELDING AND Held Hazardous Substances”, AWS F4.1 from the American Welding
Society
CUTTING SPARKS (see address above).
CAN CAUSE FIRE
6.e. Vent hollow castings or containers before heating,
OR EXPLOSION cutting or welding. They may explode.

6.a. Remove fire hazards from the welding area. If this is not 6.f. Sparks and spatter are thrown from the welding arc. Wear oil free
possible, cover them to prevent the welding spark from protective garments such as leather gloves, heavy shirt, cuffless
starting a fire. Remember that welding sparks and hot trousers, high shoes and a cap over your hair. Wear ear plugs when
materials from welding can easily go through small cracks and welding out of position or in confined places. Always wear safety
openings to adjacent areas. Avoid welding near hydraulic lines. glasses with side shields when in a
Have a fire extinguisher readily available. welding area.

6.b. Where compressed gases are to be used at the job site, 6.g. Connect the work cable to the work as close to the welding
special precautions should be used to prevent hazardous situ- area as practical. Work cables connected to the building framework
ations. Refer to “Safety in Welding and Cutting” (ANSI Standard or other locations away from the welding area
Z49.1) and the operating information for the increase the possibility of the welding current passing through lift-
equipment being used. ing chains, crane cables or other alternate circuits. This can create
fire hazards or overheat lifting chains or cables until they fail.
6.c. When not welding, make certain no part of the electrode circuit is
touching the work or ground. Accidental contact can cause over- 6.h. Also see item 1.c.
heating and create a fire hazard.
6.I. Read and follow NFPA 51B “Standard for Fire Prevention During
6.d. Do not heat, cut or weld tanks, drums or containers until the Welding, Cutting and Other Hot Work”, available from NFPA, 1 Bat-
proper steps have been taken to insure that such procedures will terymarch Park, PO box 9101, Quincy,
not cause flammable or toxic vapors from substances inside. They Ma 022690-9101.
can cause an explosion even though they have been “cleaned”. For
information, purchase “Recommended Safe Practices for the Prepa- 6.j. Do not use a welding power source for pipe thawing.
ration for Welding and Cutting of Containers and Piping That Have

REFER TO HTTP://WWW.LINCOLNELECTRIC.COM/SAFETY FOR ADDITIONAL SAFETY INFORMATION.

www.lincolnelectric.com | N -20
APPENDIX

SAFETY GUIDELINES
to physical damage.
• A safe distance from arc welding or cutting operations
CYLINDER and any other source of heat, sparks, or flame.

MAY EXPLODE 7.d. Never allow the electrode, electrode holder or any other
IF DAMAGED electrically “hot” parts to touch a cylinder.

7.a. Use only compressed gas cylinders containing the correct shielding 7.e. Keep your head and face away from the cylinder valve outlet when
gas for the process used and properly operating regulators de- opening the cylinder valve.
signed for the gas and pressure used. All hoses, fittings, etc. should
be suitable for the application and
7.f. Valve protection caps should always be in place and hand tight
maintained in good condition.
except when the cylinder is in use or connected for use.
7.b. Always keep cylinders in an upright position securely chained to an
undercarriage or fixed support. 7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l, “Precau-
tions for Safe Handling of Compressed Gases in
7.c. Cylinders should be located: Cylinders,” available from the Compressed Gas
• Away from areas where they may be struck or subjected Association1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY
8.b. Install equipment in accordance with the U.S. National
POWERED Electrical Code, all local codes and the manufacturer’s
EQUIPMENT recommendations.

8.a. Turn off input power using the disconnect switch at the fuse box 8.c. Ground the equipment in accordance with the U.S.
before working on the equipment. National Electrical Code and the manufacturer’s
recommendations.

REFER TO HTTP://WWW.LINCOLNELECTRIC.COM/SAFETY FOR ADDITIONAL SAFETY INFORMATION.

N-21 | www.lincolnelectric.com
APPENDIX

SAFETY GUIDELINES
Safety Practices in Welding

WARNING Barium: Soluble barium compounds may cause severe stomach pain,
slow pulse rate, irregular heart beat, ringing of the ears,
convulsions and muscle spasms. In extreme cases can cause death.
Cadmium: Cadmium also requires extra precautions. This toxic metal
can be found on some steel and steel fasteners as a plating, or in silver
FUMES AND solder. Cadmium fumes can be fatal even under brief overexposures,
GASES CAN with symptoms much like those of metal fume fever. These two condi-
tions should not be confused. Overexposure to cadmium can be enough
BE DANGEROUS to cause fatalities, with symptoms
TO YOUR HEALTH appearing quickly, and, in some circumstances, death a few days later.
Chromium: Chromium is on the IARC (International Agency for Research
• Keep fumes and gases from your breathing zone and on Cancer) and NTP (National Toxicology Program) lists chromium as
general area. posing a carcinogenic risk to humans. Fumes from the use of stainless
steel, hardfacingand other types of consumables contain chromium
• Keep your head out of the fumes. and/or nickel. Some forms of these metals are known or suspected to
• Use enough ventilation or exhaust at the arc, or both, to keep cause lung cancer in processes other than welding and asthma has been
fumes and gases from your breathing zone and general area. reported. Therefore, it is
recommended that precautions be taken to keep exposures as low as
possible. OSHA recently adopted a lower PEL (Permissible Exposure
Limit) for chromium (see Supplement 3). The use of local exhaust and/or
Fumes and Gases
an approved respirator may be required to avoid overexposure.
Because of the variables involved in fume and gas generation from arc
welding, cutting and allied processes (such as the welding process and Coatings on the metal to be welded, such as paint, may also
electrode, the base metal, coatings on the base metal, and other pos- contain toxic substances, such as lead, chromium and zinc. In
sible contaminants in the air), we’ll have to treat the subject in a rather general, it is always best to remove coatings from the base metal before
general way, lumping all but the more hazardous situations together. welding or cutting.
The precautions we describe will hold true for all arc welding processes. Cobalt: Exposure to cobalt can cause respiratory disease and
The fume plume contains solid particles from the consumables, base pulmonary sensitization. Cobalt in metallic form has been reported to
metal, and base metal coating. For common mild steel arc welding, cause lung damage.
depending on the amount and length of exposure to these fumes, most Copper: Prolonged exposure to copper fume may cause skin
immediate or short term effects are temporary, and include symptoms irritation or discoloration of the skin and hair.
of burning eyes and skin, dizziness, nausea, and fever. For example, zinc
fumes can cause metal fume fever, a Manganese: Manganese overexposure may affect the central
temporary illness that is similar to the flu. nervous system, resulting in poor coordination, difficulty in
speaking, and tremor of arms or legs. This condition is
Long-term exposure to welding fumes can lead to siderosis (iron depos- considered irreversible.
its in the lungs) and may affect pulmonary function.
Bronchitis and some lung fibrosis have been reported. Nickel: Nickel and its compounds are on the IARC (International Agency
for Research on Cancer) and NTP (National Toxicology
Some consumables contain certain compounds in amounts which may Program) lists as posing a carcinogenic risk to humans.
require special ventilation and/or exhaust. These Special Ventilation
products can be identified by reading the labels on the package. If Spe- Silica: Crystalline silica is present in respirable dust form
cial Ventilation products are used indoors, use local exhaust. If Special submerged arc flux. Overexposure can cause severe lung
Ventilation products are used outdoors, a damage (silicosis).
respirator may be required. Various compounds, some of which may be Zinc: Overexposure to zinc (from galvanized metals) may cause metal
in welding fume, and reported health effects, in summary, are: fume fever with symptoms similar to the common flu.

The gases that result from an arc welding process also present
potential hazard.
Most of the shielding gases (argon, helium, and carbon dioxide) are non-

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www.lincolnelectric.com | N -2 2
APPENDIX

SAFETY GUIDELINES
Safety Practices in Welding

toxic, but, as they are released, they displace oxygen in your breathing air, or Special Ventilation products. All Lincoln MSDS have a
causing dizziness, unconsciousness, and death, the longer your brain is maximum fume guideline number. If exposure to total fume is kept
denied the oxygen it needs. Carbon monoxide can also be developed and below that number, exposure to all fume from the electrode
may pose a hazard if excessive levels are present. (not coatings or plating on the work) will be below the TLV.
There are also steps that you can take to identify hazardous
The heat and UV radiation can cause irritation to the eyes substances in your welding environment. First, read the product label
and lungs. and material safety data sheet for the electrode posted in the work
Some degreasing compounds such as trichlorethylene and place or in the electrode or flux container to see what fumes can be
perchlorethylene can decompose from the heat and ultraviolet radia- reasonably expected from use of the product and to
tion of an arc. Because of the chemical breakdown of vapor-degreasing determine if special ventilation is needed. Secondly, know what the base
materialsunder ultraviolet radiation, arc welding should not be done in metal is, and determine if there is any paint, plating, or coating that
the vicinity of a vapor-degreasing operation. Carbon-arc welding, gas could expose you to toxic fumes and/or gases. Remove it from the metal
tungsten-arc welding and gas metal arc welding should be especially being welded, if possible. If you start to feel uncomfortable, dizzy or
avoided in such areas, because they emit more ultraviolet radiation than nauseous, there is a possibility that you are being overexposed to fumes
other processes. Also, keep in mind that ozone and nitrogen oxides are and gases, or suffering from oxygen deficiency. Stop welding and get
formed when UV radiation passes through the air. These gases cause some fresh air immediately. Notify your supervisor and co-workers so
headaches, chest pains, irritation of the eyes, and an itchiness in the the situation can be corrected and other workers can avoid the hazard.
nose and throat. Be sure you are following these safe practices, the consumablelabeling and
MSDS and improve the ventilation in your area. Do not continue welding
There is one easy way to reduce the risk of exposure to until the situation has been corrected.
hazardous fumes and gases: keep your head out of the
NOTE: THE MSDS FOR ALL LINCOLN CONSUMABLES IS
fume plume!
AVAILABLE ON LINCOLN’S WEBSITE: WWW.LINCOLNELECTRIC.COM
As obvious as this sounds, the failure to follow this advice is a common
Before we turn to the methods available to control welding
cause of fume and gas overexposure because the
fume exposure, you should understand a few basic terms:
concentration of fume and gases is greatest in the plume. Keep fumes
and gases from your breathing zone and general area Natural Ventilation is the movement of air through the
using natural ventilation, mechanical ventilation, fixed or moveable workplace caused by natural forces. Outside, this is usually
exhaust hoods or local exhaust at the arc. Finally, it may be the wind. Inside, this may be the flow of air through open windows
necessary to wear an approved respirator if adequate ventilation cannot and doors.
be provided.
Mechanical Ventilation is the movement of air through the workplace
As a rule of thumb, for many mild steel electrode, if the air is visibly clear caused by an electrical device such as a portable fan or permanently
and you are comfortable, then the ventilation is generally adequate for mounted fan in the ceiling or wall.
your work. The most accurate way to determine if the worker exposure
does not exceed the applicable exposure limit for compounds in the Source Extraction (Local Exhaust) is a mechanical device used to
fumes and gases is to have an industrial hygienist take and analyze a capture welding fume at or near the arc and filter
sample of the air you are breathing.This is particularly important if you contaminants out of the air.
are welding with stainless, hardfacing

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APPENDIX

SAFETY GUIDELINES
Safety Practices in Welding

The ventilation or exhaust needed for your application Ventilation

depends upon many factors such as: There are many methods which can be selected by the user to provide
• Workspace volume adequate ventilation for the specific application. The
following section provides general information which may be
• Workspace configuration
helpful in evaluating what type of ventilation equipment may be suit-
• Number of welders able for your application. When ventilation equipment is installed, you
• Welding process and current should confirm worker exposure is controlled within applicable OSHA
• Consumables used (mild steel, hardfacing, stainless, etc.) PEL and/or ACGIH TLV. According to OSHA
• Allowable levels (TLV, PEL, etc.) regulations, when welding and cutting (mild steels), natural
• Material welded (including paint or plating) ventilation is usually considered sufficient to meet
• Natural airflow requirements, provided that:
1. The room or welding area contains at least
Your work area has adequate ventilation when there is enough 10,000 cubic feet (about 22 in x 22 in x 22 in)
ventilation and/or exhaust to control worker exposure to for each welder.
hazardous materials in the welding fumes and gases so the 2. The ceiling height is not less than 16 feet.
applicable limits for those materials is not exceeded. See the MSDS for 3. Cross ventilation is not blocked by partitions,
the legal limits, the OSHA PEL (Permissible Exposure Limit), and the rec- equipment, or other structural barriers.
ommended guideline, the ACGIH TLV (Threshold Limit Value), for many 4. Welding is not done in a confined space.
compounds found in welding fume.
Spaces that do not meet these requirements should be equipped with
mechanical ventilating equipment that exhausts at least 2000 CFM of air
for each welder, except where local exhaust hoods or booths, or air-line
respirators are used.

IMPORTANT SAFETY NOTE:

When welding with electrodes which require special
ventilation such as stainless or hardfacing (see instructions
on container or MSDS) or on lead or cadmium plated steel
and other metals or coatings which produce hazardous fumes, keep
exposure as low as possible and below exposure limit values (PEL and
TLV) for materials in the fume using local exhaust or
mechanical ventilation. In confined spaces or in some
circumstances, for example outdoors, a respirator may be required if
exposure cannot be controlled to the PEL or TLV. (See MSDS)
Additional precautions are also required when welding on
alvanized steel.

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www.lincolnelectric.com | N -24
CONSUMABLES

NOTES

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DON’T BE RESTRICTED
BY DIFFUSIBLE
HYDROGEN LIMITS!
H4 CLASSIFIED FLUXES

© Lincoln Global, Inc. All Rights Reserved. www.lincolnelectric.com

 The Lincoln Electric Company
22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.
Publication C1.10 | Issue Date 10/23
© Lincoln Global, Inc. • All Rights Reserved www.lincolnelectric.com