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Welding Procedure Specification

This welding procedure specification outlines the requirements for welding 4140 steel pipe and plate using shielded metal arc welding (SMAW) with E9018 electrodes. It specifies the joint details, base material, filler metals, welding positions, preheat and interpass temperatures, and essential welding parameters. The WPS allows for either single or multi-pass welds and establishes the welding techniques, acceptable heat inputs, and inspection criteria.

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SAKDA MAPRADITKUL
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186 views2 pages

Welding Procedure Specification

This welding procedure specification outlines the requirements for welding 4140 steel pipe and plate using shielded metal arc welding (SMAW) with E9018 electrodes. It specifies the joint details, base material, filler metals, welding positions, preheat and interpass temperatures, and essential welding parameters. The WPS allows for either single or multi-pass welds and establishes the welding techniques, acceptable heat inputs, and inspection criteria.

Uploaded by

SAKDA MAPRADITKUL
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION

WPS- 1000-4140 WELDING PROCESS/ES SUPPORTING PQ SMAWREV. NO.: 0 DATE: 9/1/2004 **APPLICABILITY** ASME: X AWS: OTHER: N/

and SMAW-

100-4140

JOINT

This WPS shall be used in conjunction with the General Welding Standards (GWS) and Welding Fabrication Procedure (WFP) sections and criteria for joint details, repairs, NDE, inspection etc. Class: Preparation: Backing: Backing Mat.: GTAW Flux: N/A Full or Partial Penetration Thermal/Mechanical N/A N/A Backing Retainer: N/A

Weld Joint Type Butt/Fillet See GWS 1-06 for details Root Opening: 3/32 - 1/4 Backgrind root: on double sided joints Bkgrd Method: Grind or Carbon arc FILLER METALS: A No: 4 SFA Class: 5.5 and 5.5 Insert: N Insert Desc.: N/A Flux: Type: N//A Filler Metal Note: BASE MATERIAL Spec. AISI-4140 Pipe Dia Range: Groove > Thickness Range: Groove : QUALIFIED POSITIONS Preheat Min. Temp.: Interpass Max. Temp. Preheat Maintinance:

F No: 4 Size: 0

and

Class: E9018 and E9018 4 Size: 3/32 1/8 1/8 1/8 Weld Metal Thickness Range: AWS: 0.125 thru 0.750 ASME: 0.062 thru 0.062

P No. N/A Gr No. 0 to: P No. N/A Gr No. 0 Grade: 0 to: Spec. AISI-4140 Grade: 0 0 AWS: 0.125 thru 0.750 ASME: 0.062 thru 0.750 All 350 F 500 F 350 F Vertical Progression: GAS: Shielding: Gas Composition: Gas Flow Rate cfh Backing Gas/Comp: N/A 0 to N/A
0

Up or N/A

N/A 0 % 0

% 0

0 to 0 0 %

PWHT: Time @ F Temp. Temp. Range: PREPARED BY APPROVED BY F to F

Backing Gas Flow cfh Trailing Gas/Comp:

% DATE: 3/30/2004 DATE: 9/1/2004

Kelly Bingham
Signature on file at FWO-DECS

Tobin Oruch
Signature on file at FWO-DECS

Note:For SC/SS/ML-1/ML-2 work, this WPS requires independent review.


Wednesday, September 22, 2004 Page 1 of 2

WPS NO: 1000-4140 WELDING CHARACTERISTICS: Current: DCEP and DCEP 70 to 160 14 to 24 Flame: N/A Tungsten type: N/A Transfer Mode: Pulsing Cycle: 0 Background Current: Braze temp. F 0 to N/A to 0

Ranges: Amps Volts Fuel Gas: N/A

WELDING TECHNIQUE: Technique: Manual Single Pass of Multi Pass: M GMAW Gun Angle : Maximum K/J Heat Input

For cleaning, grinding, and inspection criteria refer to Volume 2, Welding Fabrication Procedures Cleaning Method: Wire Brush, File, Grind, Chip S Oscillation: N N/A

Stringer or Weave bead (S/W): 0 to 0 Travel speed/ipm:

Forehand or Backhand for GMAW (F/B): 3 - 0 Gas Cup Size: N/A

PROCEDURE QUALIFIED FOR: Charpy "V" Notch: Comments: N Nil-Ductil Transition Temperature: N Dynamic Tear: N

Weld Layer

Manual Process

Filler Metals

Size

Amp Range

Volt Range

Travel ipm

Nozzel Angle

Other

1 SMAWE9018 3/32 70 140 14 24 3 9 0 2 SMAWE9018 1/8 90 160 14 24 0 0 0 3 1/8 4 1/8 5 6 7 8 REM. * Weld layers are representative only - actual number of passes and layer sequence may vary due to variations in joint design, thickness and fitup.

Wednesday, September 22, 2004

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