FD45 DISC SAW

FELLING HEAD)
(Serial No. FD45X008141 --

OPERATOR’S MANUAL
FD45 DISC SAW FELLING HEAD
F386945 Issue D6 (ENGLISH)

CALIFORNIA
Proposition 65 Warning

Diesel engine exhaust and some of its constituents are

known to the State of California to cause cancer, birth
defects, and other reproductive harm.

If this product contains a gasoline engine:

WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.

The State of California requires the above two warnings.

Worldwide Construction
And Forestry Division
LITHO IN U.S.A.
 Introduction
Foreword

READ THIS MANUAL carefully to learn how to operate should it be stolen. Your dealer also needs these
and service your machine correctly. Failure to do so numbers when you order parts. File the identification
could result in personal injury or equipment damage. numbers in a secure place off the machine.
This manual and safety signs on your machine may
also be available in other languages. (See your dealer WARRANTY is provided as part of the manufacturer’s
to order.) support program for customers who operate and
maintain their equipment as described in this manual.
THIS MANUAL SHOULD BE CONSIDERED a The warranty is explained on the warranty certificate
permanent part of your machine and should remain which you should have received from your dealer.
with the machine when you sell it.
This warranty provides you the assurance that the
MEASUREMENTS in this manual are given in both manufacturer will back its products where defects
metric and customary U.S. unit equivalents. Use only appear within the warranty period. In some
correct replacement parts and fasteners. Metric and circumstances, the manufacturer also provides field
inch fasteners may require a specific metric or inch improvements, often without charge to the customer,
wrench. even if the product is out of warranty. Should the
equipment be abused, or modified to change its
RIGHT-HAND AND LEFT-HAND sides are determined performance beyond the original factory specifications,
by facing in the direction of forward travel. the warranty will become void and field improvements
may be denied. Setting fuel delivery above
WRITE PRODUCT IDENTIFICATION NUMBERS specifications or otherwise overpowering machines will
(P.I.N.) in the Machine Numbers section. Accurately result in such action.
record all the numbers to help in tracing the machine

TX,DH2120 –19–11DEC95–1/1

Changes To This Manual

Changes To This Manual

Revision Letter Serial Number Date Change
F3 008001 June 03 Intial Release
F4 008073 June 04 Added Cleanout and cover
Graphic updates to reflect production units.
F5 008141 June 05 New Model Year Introduction.
Added John Deere Forestry Inc.
D6 008141 April 06 Customer feedback form changed to US address.

DH98466,00009EC –19–27MAY04–1/1

040506
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 Introduction

Technical Information Feedback Form

We need your help to continually improve our technical

publications. Please copy this page and FAX or mail your
comments, ideas and improvements.

SEND TO: John Deere Forestry

PO Box 538
Dubuque, Iowa 52001 - 0538

Attn: Publications Supervisor - Dept. 309

FAX NUMBER: 319-589-5800

Ideas, Comments (Please State Page Number):

OVERALL, how would you rate the quality of this publication? (Check one)

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THANK YOU!

TX,TM,FAX –19–19JUN00–1/1

040506
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Introduction

040506
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 Contents
Page Page

Safety - Safety Features Components - FD45 Felling Head

FD45 Felling Head Safety Features . . . . . . . . . 1-1-1 Felling Head Components . . . . . . . . . . . . . . . . 2-1-1

Safety - General Precautions

Saw Drive — FD45 Felling Head
Recognize Safety Information. . . . . . . . . . . . . . 1-2-1
Saw Drive Components (Variable
Follow Safety Instructions. . . . . . . . . . . . . . . . . 1-2-1
Displacement Hydraulic Motor) . . . . . . . . . . . 2-2-1
Operate Only If Qualified . . . . . . . . . . . . . . . . . 1-2-2
Saw Drive Description (Variable
Wear Protective Equipment . . . . . . . . . . . . . . . 1-2-2
Displacement Hydraulic Motor) . . . . . . . . . . . 2-2-2
Avoid Unauthorized Machine Modifications. . . . 1-2-2
Disc Saw Blade Description . . . . . . . . . . . . . . . 2-2-3
Inspect Machine . . . . . . . . . . . . . . . . . . . . . . . . 1-2-3
Disc Saw Blade and Tooth Data. . . . . . . . . . . . 2-2-3
Stay Clear Of Moving Parts . . . . . . . . . . . . . . . 1-2-3
Avoid High-Pressure Fluids . . . . . . . . . . . . . . . 1-2-3
Beware Of Exhaust Fumes. . . . . . . . . . . . . . . . 1-2-4 Stop Plate- Tilt Angle
Prevent Fires . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-4 Stop Plate Description . . . . . . . . . . . . . . . . . . . 2-3-1
Handle Chemical Products Safely. . . . . . . . . . . 1-2-5 Stop Plate Adjustment . . . . . . . . . . . . . . . . . . . 2-3-1
Dispose Of Waste Properly . . . . . . . . . . . . . . . 1-2-5
Prepare For Emergencies. . . . . . . . . . . . . . . . . 1-2-5 Operation — FD Series Felling Head
Service Accumulator Systems Safely . . . . . . . . 1-2-6 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Principle of Operation . . . . . . . . . . . . . . . . . . . . 2-4-1
Safety - Operating Precautions Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Use Steps And Handholds Correctly . . . . . . . . 1-3-1 Blade Feeding Speed . . . . . . . . . . . . . . . . . . . . 2-4-2
Start Only From Operator’s Seat . . . . . . . . . . . 1-3-1 General Method of Operation . . . . . . . . . . . . . . 2-4-2
Use And Maintain Seat Belt . . . . . . . . . . . . . . . 1-3-1 Stopping the Disc Saw Blade . . . . . . . . . . . . . . 2-4-3
Prevent Unintended Machine Movement . . . . . 1-3-2 Cutting Multiple Trees. . . . . . . . . . . . . . . . . . . . 2-4-3
Keep Riders Off Machine . . . . . . . . . . . . . . . . . 1-3-2 Handling The Tree . . . . . . . . . . . . . . . . . . . . . . 2-4-6
Avoid Backover Accidents . . . . . . . . . . . . . . . . 1-3-2
Avoid Machine Tip Over . . . . . . . . . . . . . . . . . . 1-3-3
Periodic Maintenance
Travel Safely . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4
Periodic Maintenance Table . . . . . . . . . . . . . . . 3-1-1
Avoid Power Lines . . . . . . . . . . . . . . . . . . . . . . 1-3-4
Maintenance — General. . . . . . . . . . . . . . . . . . 3-1-2
Turn Off Battery Disconnect Switch . . . . . . . . . 1-3-5
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-3
Driving/Transporting on Public Roads. . . . . . . . 1-3-5
Transporting the machine . . . . . . . . . . . . . . . . . 1-3-5 Conversion Table for Pressures . . . . . . . . . . . . 3-1-3
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-7
What To Do If the Machine Catches Fire . . . . . 1-3-7 Maintenance — Every 8 Hours
Locking Bolt Storage . . . . . . . . . . . . . . . . . . . . 3-2-1
Safety - Maintenance Precautions Clean the Felling Head of Debris . . . . . . . . . . . 3-2-1
Park And Prepare For Service Safely . . . . . . . . 1-4-1 Visually Inspect All Bolts and Screws . . . . . . . . 3-2-2
Use Proper Lifting Equipment. . . . . . . . . . . . . . 1-4-1 Check All Hydraulic Hoses and Fittings . . . . . . 3-2-3
Remove Paint Before Welding or Heating . . . . 1-4-2 Lubricate All Grease Fittings. . . . . . . . . . . . . . . 3-2-4
Make Welding Repairs Safely. . . . . . . . . . . . . . 1-4-2 Check Saw Tooth Bolt Torque . . . . . . . . . . . . . 3-2-5
Drive Metal Pins Safely . . . . . . . . . . . . . . . . . . 1-4-2 Check Saw Tooth Condition . . . . . . . . . . . . . . . 3-2-5
Check Saw Disc Condition . . . . . . . . . . . . . . . . 3-2-7
Safety Signs - FD45 Felling Head
FD45 Safety Sign Location. . . . . . . . . . . . . . . . 1-5-1 Continued on next page

All information, illustrations and specifications in this manual are based on

the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
COPYRIGHT  2005
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual

i 040506
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 Contents

Page

Check Driveshaft End Play . . . . . . . . . . . . . . . . 3-2-8

Saw Housing Restriction Inspection . . . . . . . . . 3-2-8

Maintenance — Every 125 Hours

Check All Bolt Torques . . . . . . . . . . . . . . . . . . . 3-3-1
Check All Hydraulic Hoses and Fittings . . . . . . 3-3-4
Check Disc Saw Blade R.P.M. . . . . . . . . . . . . . 3-3-5
Check Hydraulic Pressure Setting . . . . . . . . . . 3-3-6
Lubricate Driveshaft and Motor Coupling . . . . . 3-3-6
Clean Saw Motor Area . . . . . . . . . . . . . . . . . . 3-3-6

Maintenance — Every 250 Hours

Perform Overall Visual Inspection . . . . . . . . . . 3-4-1
Perform 125 Hour Interval Maintenance
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4-1

Maintenance - Unscheduled
Disc Saw Blade Inspection . . . . . . . . . . . . . . . . 3-5-1
Saw Tooth Replacement . . . . . . . . . . . . . . . . . 3-5-3
Disc Saw Blade Removal . . . . . . . . . . . . . . . . . 3-5-5
Disc Saw Blade Installation . . . . . . . . . . . . . . . 3-5-8
Blade Clearance. . . . . . . . . . . . . . . . . . . . . . . 3-5-10
Check All Hydraulic Hoses and Fittings . . . . . 3-5-11
Disc Saw Blade Gauge . . . . . . . . . . . . . . . . . 3-5-12
Initial Pump & Motor Startup. . . . . . . . . . . . . . 3-5-14
Initial Saw Speed Adjustment . . . . . . . . . . . . . 3-5-14
Initial Saw Circuit Begin of Stroke
Adjustment and Pressure Setting . . . . . . . . 3-5-14

Misc. - Saw Speed Sense Equipment

Saw Speed Sense Equipment . . . . . . . . . . . . . 4-1-1
Saw Speed Tachometer . . . . . . . . . . . . . . . . . . 4-1-2

Misc. - Troubleshooting
Diagnose Disc Saw Blade Stalling . . . . . . . . . . 4-2-1

Misc. - Serial Numbers

Felling Head Serial Numbers . . . . . . . . . . . . . . 4-3-1
Model and Serial Number Record. . . . . . . . . . . 4-3-2

Misc. - Specifications
FD45 Felling Head Dimensions . . . . . . . . . . . . 4-4-1
General Specifications — FD45 Felling Head. . 4-4-2

ii 040506
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 Safety - Safety Features
FD45 Felling Head Safety Features

–UN–21MAY04
T190590
Please remember, the operator is the key to 4. Disc Saw Blade Guard
preventing accidents A disc saw blade guard is easily installed when the
unit is not in operation.
1. Disc Saw Blade Lifting Points 5. Secondary Debris Exhaust
Threaded holes in disc saw blade for correct and safe Ensures that larger debris is exhausted safely without
lifting. fouling saw blade action
2. Chip Deflection 6. Locking Bolt Storage
Ensures that cutting debris travels in one direction Safe lock bolt storage location.
away from the head.
3. Disc Saw Rotation Locking Bolt
A disc saw rotation locking pin prevents saw rotation
during maintenance.

MR64971,0000003 –19–05DEC01–1/1

1-1-1 040506
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 Safety - General Precautions
Recognize Safety Information

This is the safety alert symbol. When you see this

–UN–28AUG00
symbol on your machine or in this manual, be alert
for the potential of personal injury.

Follow the precautions and safe operating practices

T133555
highlighted by this symbol.

A signal word — DANGER, WARNING, or CAUTION — is

used with the safety alert symbol. DANGER identifies the
most serious hazards.

–19–28AUG00
On your machine, DANGER signs are red in color,
WARNING signs are orange, and CAUTION signs are
yellow. DANGER and WARNING signs are located near
specific hazards. General precautions are on CAUTION

T133588
labels.

TX03679,00016CC –19–21AUG00–1/1

Follow Safety Instructions

Read the safety messages in this manual and on the

–UN–24AUG00
machine. Follow these warnings and instructions carefully.
Review them frequently. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure that new equipment components and repair parts

T133556
include the current safety signs. Replacement safety signs
are available from your authorized dealer.

Be sure that all operators of this machine understand

every safety message. Replace operator’s manual and
safety labels immediately if missing or damaged.

TX03679,00016F9 –19–14MAR01–1/1

1-2-1 040506
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 Safety - General Precautions

Operate Only If Qualified

Do not operate this machine unless you have read the machine functions with the machine in an open area
operator’s manual carefully and you have been before starting to work.
qualified by supervised training and instruction.
Know and observe all safety rules that may apply to
Familiarize yourself with the job site and your your work situation and your work site.
surroundings before operating. Try all controls and

TX03679,00016FA –19–30OCT00–1/1

Wear Protective Equipment

Guard against injury from flying pieces of metal or debris;

wear goggles or safety glasses.

Wear close fitting clothing and safety equipment

appropriate to the job.

–UN–23AUG88
Prolonged exposure to loud noise can cause impairment
or loss of hearing. Wear suitable hearing protection such
as earmuffs or earplugs to protect against objectionable or

TS206
uncomfortable loud noises.

TX03679,00016D0 –19–30OCT00–1/1

Avoid Unauthorized Machine Modifications

Modifications of this machine, or addition of Always contact an authorized dealer before making
unapproved products or attachments, may affect machine modifications that change the intended use,
machine stability or reliability, and may create a hazard weight or balance of the machine, or that alter
for the operator or others near the machine. machine controls, performance or reliability.

TX03679,00016B7 –19–30OCT00–1/1

1-2-2 040506
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 Safety - General Precautions

Inspect Machine

Inspect machine carefully each day by walking around it

before starting.

Keep all guards and shields in good condition and

–UN–18OCT88
properly installed. Fix damage and replace worn or broken
parts immediately. Pay special attention to hydraulic
hoses and electrical wiring.

T6607AQ
TX03679,0001734 –19–25SEP00–1/1

Stay Clear Of Moving Parts

–UN–12SEP01
Entanglements in moving parts can cause serious injury.

Stop engine before examining, adjusting or maintaining

any part of machine with moving parts.

T133592
Keep guards and shields in place. Replace any guard or
shield that has been removed for access as soon as
service or repair is complete.

TX03679,00016D2 –19–30OCT00–1/1

Avoid High-Pressure Fluids

This machine uses a high-pressure hydraulic system.

Escaping fluid under pressure can penetrate the skin
causing serious injury.

–UN–17MAR06
Never search for leaks with your hands. Protect hands.
Use a piece of cardboard to find location of escaping fluid.
Stop engine and relieve pressure before disconnecting
lines or working on hydraulic system.

If hydraulic fluid penetrates your skin, see a doctor T133509

immediately. Injected fluid must be removed

surgically within hours or gangrene may result.
Contact a knowledgeable medical source or the Deere &
Company Medical Department in Moline, Illinois, U.S.A.
–UN–20SEP00
T133840

TX03679,00016D3 –19–30OCT00–1/1

1-2-3 040506
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 Safety - General Precautions

Beware Of Exhaust Fumes

Prevent asphyxiation. Engine exhaust fumes can cause

sickness or death.

–UN–24AUG00
If you must operate in a building, provide adequate
ventilation. Use an exhaust pipe extension to remove the
exhaust fumes or open doors and windows to bring

T133546
outside air into the area.

TX03679,00016D4 –19–14SEP00–1/1

Prevent Fires

–UN–14SEP00
Handle Fuel Safely: Store flammable fluids away from
fire hazards. Never refuel machine while smoking or when
near sparks or flame.

T133552
Clean Machine Regularly: Keep trash, debris, grease
and oil from accumulating in engine compartment, around
fuel lines, hydraulic lines and electrical wiring. Never store
oily rags or flammable materials inside a machine
compartment.

–UN–07SEP00
Maintain Hoses and Wiring: Replace hydraulic hoses
immediately if they begin to leak, and clean up any oil

T133553
spills. Examine electrical wiring and connectors frequently
for damage.

Keep A Fire Extinguisher Available: Always keep a

multi-purpose fire extinguisher on or near the machine.

–UN–07SEP00
Know how to use extinguisher properly.

T133554
TX03679,00016F5 –19–25SEP00–1/1

1-2-4 040506
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 Safety - General Precautions

Handle Chemical Products Safely

Exposure to hazardous chemicals can cause serious

–UN–25AUG00
injury. Under certain conditions, lubricants, coolants,
paints and adhesives used with this machine may be
hazardous.

T133580
If uncertain about safe handling or use of these chemical
products, contact your authorized dealer for a Material
Safety Data Sheet (MSDS). The MSDS describes physical
and health hazards, safe use procedures, and emergency
response techniques for chemical substances. Follow
MSDS recommendations to handle chemical products
safely.

TX03679,00016D7 –19–14SEP00–1/1

Dispose Of Waste Properly

Improper disposal of waste can threaten the environment.

–UN–25AUG00
Fuel, oils, coolants, filters and batteries used with this
machine may be harmful if not disposed of properly.

Never pour waste onto the ground, down a drain, or into

T133567
any water source.

Air conditioning refrigerants can damage the atmosphere.

Government regulations may require using a certified
service center to recover and recycle used refrigerants.

If uncertain about the safe disposal of waste, contact your

local environmental or recycling center or your authorized
dealer for more information.

TX03679,0001733 –19–14SEP00–1/1

Prepare For Emergencies

Be prepared if an emergency occurs or a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service,

–UN–23AUG88

hospital, and fire department near your telephone.

TS291

TX03679,000174B –19–14SEP00–1/1

1-2-5 040506
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 Safety - General Precautions

Service Accumulator Systems Safely

Escaping fluid or gas from pressurized hydraulic

accumulator systems can cause serious injury. Extreme
heat can cause the accumulator to burst, and pressurized
lines can be accidentally cut. Do not weld or use a torch
near a pressurized accumulator or pressurized line.

–UN–23AUG88
Relieve pressure from the hydraulic system before
removing accumulator. Never attempt to relieve hydraulic
system or accumulator pressure by loosening a fitting.

TS281
Accumulators cannot be repaired.

DX,WW,ACCLA –19–15APR03–1/1

1-2-6 040506
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 Safety - Operating Precautions
Use Steps And Handholds Correctly

Prevent falls by facing the machine when you get on and

–UN–30AUG00
off. Maintain 3-point contact with steps and handrails.
Never use machine controls as handholds.

Use extra care when mud, snow, or moisture present

T133468
slippery conditions. Keep steps clean and free of grease
or oil. Never jump when exiting machine. Never mount or
dismount a moving machine.

TX03679,00016F2 –19–14SEP00–1/1

Start Only From Operator’s Seat

–UN–07SEP00
Avoid unexpected machine movement. Before starting
engine, sit in operator’s seat. Ensure pilot control shut-off
lever is in “lock” position.

T133715
Never attempt to start engine from the ground or tracks.
Do not attempt to start engine by shorting across the
starter solenoid terminals.

TX03679,00016DC –19–14SEP00–1/1

Use And Maintain Seat Belt

Use seat belt when operating machine. Remember to

–19–14SEP00
fasten seat belt when loading and unloading from trucks
and during other uses.

T133716
Examine seat belt frequently. Be sure webbing is not cut
or torn. Replace seat belt immediately if any part is
damaged or does not function properly.

The complete seat belt assembly should be replaced

every three years, regardless of appearance.

TX03679,00016DD –19–17OCT00–1/1

1-3-1 040506
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 Safety - Operating Precautions

Prevent Unintended Machine Movement

Be careful not to accidentally actuate control levers. Put

pilot control shut-off switch to the off position during work
interruptions. Put pilot control shut-off switch to the off
position and stop engine before allowing anyone to
approach machine.

Always lower work equipment to the ground and put pilot

control shut-off switch to the off position before getting up
from operator’s seat. Stop engine before exiting.

TX03679,0001746 –19–30OCT00–1/1

T161408 –UN–15NOV02

Keep Riders Off Machine

Only allow operator on machine.

Riders are subject to injury. They may fall from machine,

be caught between machine parts, or be struck by foreign
objects.

Riders may obstruct operator’s view or impair his ability to

operate machine safely.

TX03679,0001726 –19–14SEP00–1/1

Avoid Backover Accidents

–UN–15NOV02
Before moving machine, be sure all persons are clear
of both travel and swing paths. Turn around and look
directly for best visibility. Use mirrors to assist in checking

T161409
all around machine. Keep windows and mirrors clean,
adjusted, and in good repair.

Be certain travel alarm is working properly.

Use a signal person when backing if view is

obstructed or when in close quarters. Keep signal
person in view at all times. Use prearranged hand signals
to communicate.

TX03679,00016F3 –19–14SEP00–1/1

1-3-2 040506
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 Safety - Operating Precautions

Avoid Machine Tip Over

Use seat belt at all times.

–19–14SEP00
Do not jump if the machine tips. You will be unlikely to
jump clear and the machine may crush you.

T133716
Load and unload from trucks or trailers carefully. Be
sure truck is wide enough and on a firm level surface. Use
loading ramps. Properly attach ramps to truck bed. Avoid
trucks with steel beds because tracks slip more easily on
steel.

Be careful on slopes. Use extra care on soft, rocky or

frozen ground. Machine may slip sideways in these
conditions. When traveling up or down slopes, keep the
load on uphill side and just above ground level.

–UN–15NOV02
Be careful with heavy loads. Lifting heavy objects
reduces machine stability. Extending a heavy load or
swinging it over side of undercarriage may cause machine

T161410
to tip.

Ensure solid footing. Use extra care when operating

near banks or excavations that may cave-in and cause
machine to tip or fall.

–UN–15NOV02
T161411
TX03679,00016DF –19–12APR01–1/1

1-3-3 040506
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 Safety - Operating Precautions

Travel Safely

Know the location of bystanders before moving the

machine.

Always keep the motion alarm, if equipped, in working

–UN–20DEC88
condition. It warns people when the machine starts to
move.

Use a signal person when moving the machine in

T6964AD
congested areas. Coordinate hand signals before starting
the machine.

NOTE: When working on steep slopes, travel as straight

up and down as possible to prevent roll-over.

DO NOT PARK ON A HILLSIDE OR AN

INCLINE.

Always park the machine on level ground.

MR64971,0000012 –19–05DEC01–1/1

Avoid Power Lines

Approach with caution areas where overhanging

telephone or electric power lines are present. Serious
injury or death by electrocution can result if the machine
or any of its attachments are not kept a safe distance
from high-voltage electric power lines.

–UN–24OCT01
Maintain a distance of 10 feet (3 meters) between the
machine or boom and any power line carrying up to
50,000 Volts or less.

T147350
CAUTION: Power lines carrying more than
50,000 Volts require a safety distance of 10 feet
(3 meters) plus 1/2 inch (13 mm) for each
additional 1,000 Volts above the 50,000 Volt
level.

If state/province, local or job site regulations require even

greater safety distances than stated above, adhere strictly
to these regulations for your own protection.

MR64971,000001A –19–05DEC01–1/1

1-3-4 040506
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 Safety - Operating Precautions

Turn Off Battery Disconnect Switch

Turn the master disconnect switch OFF and apply the

parking brake if the machine is to be parked for any great
length of time (overnight).

–UN–24OCT01
T147351
MR64971,000001C –19–05DEC01–1/1

Driving/Transporting on Public Roads

When traveling on public roads, use accessory lights must be blocked and the machine secured with chains,
and other cautionary devices to bring your approach to wire, or rope to prevent movement during transport.
the attention of other vehicle operators. Ensure that
the vehicle meets all regulatory requirements. Replace Position and secure the felling head or attachment, so
any damaged or missing equipment immediately. that the equipment will not move and cause imbalance
during transport.
If the machine must be transported, make sure it is
adequately secured to the transporting vehicle. Even Ensure that the overall height does not exceed local or
though the brakes may be fully engaged, the tracks state maximum height regulation.

MR64971,000001D –19–05DEC01–1/1

Transporting the machine

Avoid injury from loading machine on a trailer, fastening

machine to trailer and unloading machine from trailer.

Always use caution when loading and unloading machines

on a trailer.
–UN–15NOV02

Always know and follow the recommended procedures for

the machine, because all machines are not loaded,
fastened, and unloaded the same way.
T161410

Always keep bystanders clear of the area.

Continued on next page DH98466,0000085 –19–14MAR02–1/2

1-3-5 040506
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 Safety - Operating Precautions

To avoid injury:

• Keep the trailer bed clean.

• Park the trailer on a firm, hard, level surface that will not
give way when the weight of the machine is on the
trailer.

–UN–19DEC03
• Put chock blocks against truck wheels.
• Use a ramp or loading dock. Ramps must be strong
enough to adequately handle the load and have a low
angle and correct height.

T161412
• If machine is equipped with a seat belt, fasten it before
starting the engine.
• Drive machine on or off the ramp slowly.
• Fasten chains or cables to machine tie down points. Do
not place chains or cable over or against hydraulic lines
or hoses.

DH98466,0000085 –19–14MAR02–2/2

1-3-6 040506
PN=19
 Safety - Operating Precautions

Fire Prevention

When working in a forest environment, it is impossible to

prevent combustible debris from collecting in tight corners
of the machine. This debris, in itself, may cause a fire;
however, when mixed with fuel, oil, or grease in a hot or
confined place, the danger of fire is very much increased.

–UN–23AUG88
To reduce the chance of a fire starting, observe the
following instructions:

TS227
• Clean dust and debris from the machine regularly.
• Clean the radiator and oil cooler regularly to ensure
components operate at efficient working temperatures.
• Inspect the machine daily for potential fire hazards and
make any necessary repairs immediately.
• Inspect electrical wiring and connections, fuel and
hydraulic hose runs to ensure they are secure and not
rubbing against other components.
• Clean up any excess grease, oil accumulation, and
spillage immediately.
• Use only nonflammable solutions for cleaning the
machine or components.
• Store rags and other combustible materials in a safe,
fireproof location.
• Before starting repair work, such as welding, the
surrounding area should be cleaned and a fire
extinguisher should be close by.
• Maintain a charged fire extinguisher on the vehicle at all
times and KNOW HOW TO USE IT.

MR64971,000001E –19–05DEC01–1/1

What To Do If the Machine Catches Fire

• Turn the engine off.

• Turn the master disconnect switch off
• If possible, fight the fire using the portable fire
extinguisher or other fire suppression equipment.
• Ensure that the fire does not spread to the surrounding
–UN–23AUG88

area.
• Call for help!
TS227

MR64971,000001F –19–05DEC01–1/1

1-3-7 040506
PN=20
 Safety - Maintenance Precautions
Park And Prepare For Service Safely

Warn others of service work. Always park and prepare

your machine for service or repair properly.

• Park machine on a level surface and lower equipment

–19–14DEC01
to the ground.
• Place pilot control shut-off lever in “lock” position. Stop
engine and remove key.
• Attach a “Do Not Operate” tag in an obvious place in

T133332
the operator’s station.

Securely support machine or equipment before working

under it.

• Do not support machine with boom, arm, or other

hydraulically actuated attachments.
• Do not support machine with cinder blocks or wooden
pieces that may crumble or crush.
• Do not support machine with a single jack or other

–UN–23AUG88
devices that may slip out of place.

Understand service procedures before beginning repairs.

Keep service area clean and dry. Use two people

TS229
whenever the engine must be running for service work.

TX03679,00016E9 –19–12APR01–1/1

Use Proper Lifting Equipment

Lifting heavy components incorrectly can cause severe

injury or machine damage.

Follow recommended procedure for removal and

installation of components in the manual.
–UN–23AUG88
TS226

MR64971,0000027 –19–05DEC01–1/1

1-4-1 040506
PN=21
 Safety - Maintenance Precautions

Remove Paint Before Welding or Heating

Hazardous fumes can be generated when paint is heated

by welding or using a torch. Dust from sanding or grinding

–UN–24AUG00
paint can also be hazardous.

Remove paint to at least 76 mm (3 in.) from area to be

heated. Wear an approved respirator when sanding or

T133546
grinding paint. If a solvent or paint stripper is used, wash
area with soap and water. Remove solvent or paint
stripper containers from work area and allow fumes to
disperse at least 15 minutes before welding or heating.

Work outside or in a well-ventilated area. Dispose of

waste, paint and solvents properly.

TX03679,0001732 –19–06SEP00–1/1

Make Welding Repairs Safely

NOTE: Disable electrical power before welding. Turn off

–UN–31AUG00
main battery switch or disconnect positive battery
cable. Separate harness connectors to engine and
vehicle microprocessors.

T133547
Avoid welding or heating near pressurized fluid lines.
Flammable spray may result and cause severe burns if
pressurized lines fail as a result of heating. Do not let heat
go beyond work area to nearby pressurized lines.

Remove paint properly. Do not inhale paint dust or fumes.

Use a qualified welding technician for structural repairs.
Make sure there is good ventilation. Wear eye protection
and protective equipment when welding.

TX03679,00016D5 –19–02OCT00–1/1

Drive Metal Pins Safely

–UN–14SEP00

Always wear protective goggles or safety glasses and

other protective equipment before striking hardened parts.
Hammering hardened metal parts such as pins and teeth
may dislodge chips at high velocity.
T133738

Use a soft hammer or a brass bar between hammer and

object to prevent chipping.

TX03679,0001745 –19–25SEP00–1/1

1-4-2 040506
PN=22
 Safety Signs - FD45 Felling Head
FD45 Safety Sign Location

–UN–21MAY04
T165436
1—Decal — Warning (2 plcs.) 3—Plate — Warning 4—Decal — Caution (2 plcs.) 5—Decal — Danger (2 plcs.)
2—Decal — Lock Bolt Storage

DH98466,0001601 –19–15MAR06–1/1

1-5-1 040506
PN=23
 Safety Signs - FD45 Felling Head

FD45 Safety Sign Location

–UN–28MAY04
T161414
1—Decal — Warning (cab 2—Decal — Warning (cab 3—Decal — Caution (cab
mounted) mounted) mounted)
OUTJ003,0000948 –19–14OCT01–1/1

1-5-2 040506
PN=24
 Components - FD45 Felling Head
Felling Head Components

–UN–21MAY04
T161415
1—Frame 5—Disc Saw Blade 9—Harvesting Arm Cylinder 12—Saw Housing/Skis
2—Accumulating Arm 6—Saw Blade Guard 10—Saw Drive Hydraulic Motor 13—Blade Lock Bolt Storage
3—Harvesting Arm 7—Carrier Link 11—Chip Deflection Area 14—Stop Plates
4—Saw Blade Lock Bolt 8—Accumulating Arm Cylinder

OUTJ003,0000947 –19–14OCT01–1/1

2-1-1 040506
PN=25
 Saw Drive — FD45 Felling Head
Saw Drive Components (Variable Displacement Hydraulic Motor)

–UN–19DEC03
T161416
1—Saw Motor 3—Case Drain Line 5—Return Line "A" Port 6—Magnetic Speed Sensor
2—Bypass Check Valve 4—Inlet Line "B" Port (Tachometer Connection)

NOTE: (For information on the pump, refer to the (For information on the Control Valve, refer to
Carrier Manual.) the Carrier Manual.)

OUTJ003,000094A –19–14OCT01–1/1

2-2-1 040506
PN=26
 Saw Drive — FD45 Felling Head

Saw Drive Description (Variable

Displacement Hydraulic Motor)

Motor

The saw driveshaft is driven by a bent-axis piston type

–UN–19DEC03
variable displacement motor. The motor is mounted to an
adapter plate and coupled to the driveshaft by a splined
coupler.

T157411
Pump

Hydraulic oil for the saw drive is supplied by a machine

mounted pump.

Control Valve

Flow from the pump is directed to motor port ’B’ via a

machine mounted control valve.

NOTE: (Refer to Carrier Manual for pump and control

valve description.)

OUTJ003,000094B –19–15OCT01–1/2

Bypass Check Valve (Variable Displacement Motor)

A bypass check valve located in the top control plate

between "A" and "B" ports, provides internal bypassing of
high pressure hydraulic oil from "A" to "B" port, when the
saw control valve is shut off and the disc saw blade is still
rotating, or when the disc saw blade is at full speed and
the engine speed drops due to engine loading.

1—Saw Drive Bypass Check Valve

–UN–26JUL02
T146734

OUTJ003,000094B –19–15OCT01–2/2

2-2-2 040506
PN=27
 Saw Drive — FD45 Felling Head

Disc Saw Blade Description

The disc saw blade used on the felling head has a 53

inch diameter cutting circle.
OUTJ003,000094C –19–15OCT01–1/2

Blade with Carbide Tipped Teeth

1—Saw Disc
2—Saw Tooth — Carbide Tipped
3—Tooth Mounting Bolt

–UN–07JAN04
T156182
OUTJ003,000094C –19–15OCT01–2/2

Disc Saw Blade and Tooth Data

The disk saw blade is supplied with carbide tipped or

hardened teeth at customer request. Carbide tipped teeth
or hardened teeth may be used as replacement. –UN–07JAN04

IMPORTANT: Carbide and hardened teeth may not be

mixed on the same disc saw blade.
T156198

Replacement Teeth 4000NK (kits with bolts)

A. Curved Carbide Teeth Kit F452111
B. Hardened Teeth Kit F452110

Continued on next page OUTJ003,000094D –19–15OCT01–1/3

2-2-3 040506
PN=28
 Saw Drive — FD45 Felling Head

–UN–07JAN04
T156199
Replacement Carbide Teeth Dimensions
Blade A B C D
4000NK 1.95” (49.5 mm) 1.75” (44.5 mm) 1.00” (25.4 mm) .500” (20 UNF)

OUTJ003,000094D –19–15OCT01–2/3

–UN–07JAN04
T156200
Replacement Hardened Teeth Dimensions
Blade A B C D
4000NK 1.90” (48.3 mm) 1.75” (44.5 mm) 1.00” (25.4 mm) .500” (20 UNF)

OUTJ003,000094D –19–15OCT01–3/3

2-2-4 040506
PN=29
 Stop Plate- Tilt Angle
Stop Plate Description

Stop plates “A” are provided to limit the forward tilt angle.
Stop plates “B” are provided to limit rearward tilt.

Stop plates are screwed to back of posts. Adjustment is

made by adding or removing shims.

–UN–19DEC03
T154829
OUTJ001,000000F –19–18JUN02–1/1

Stop Plate Adjustment

Tilt the felling head forward and check that the stop plates
on both sides of the felling head are making contact with
the carrier arms. If contact is not made on both sides, add
or remove shims under stop plates, so contact is made on
both sides. Re-tighten screws. Tilt the felling head
rearward and check that the stop plates on both sides of
the felling head are making contact with the carrier arms.
If contact is not made on both sides, add or remove shims
under stop plates, so contact is made on both sides.
Re-tighten screws.

IMPORTANT: Contact of both stop plates must be

made with the carrier arms at the same
time. This will prevent the felling head
frame from twisting.

OUTJ001,0000010 –19–18JUN02–1/1

2-3-1 040506
PN=30
 Operation — FD Series Felling Head
Basic Operation

CAUTION: Nothing can replace adequate

training of those in the logging woods who
work on or near Feller-Bunchers. While
Feller-Bunchers have been a tremendous
addition to mechanized logging and have made
logging a much safer occupation, it is
imperative that those working on or near
Feller-Bunchers realize that a Feller-Buncher is
a dangerous piece of equipment that MUST be
respected. Those on the ground working near
Feller-Bunchers MUST maintain a safe working
distance (at least 300 feet (100 meters) from the
Feller-Buncher and must follow all other
instructions provided on and with the
Feller-Buncher and felling head. The use and
operation of the saw head for any other
purpose than stated in the Operator’s Manual is
not recommended nor approved.

OUTJ003,000094E –19–15OCT01–1/1

Principle of Operation

Drive to tree disc saw felling heads are based on a

concept of continuous high speed blade motion for felling
trees. The felling head is powered through the tree by
machine forward travel, then clamps the tree(s) to the

–UN–21MAY04
head after the cutting is complete.

T154830
OUTJ003,000094F –19–15OCT01–1/1

Application

The FD45 Felling Head is designed to work in first or

second thinnings where 90% of the stems are under
305mm (12 in.) diameter.

DH98466,00009D5 –19–25JUN03–1/1

2-4-1 040506
PN=31
 Operation — FD Series Felling Head

Blade Feeding Speed

A general rule of thumb is approximately 2 feet/second

feed speed.

Feeding too slowly will cause unnecessary blade friction

and stall down.

Feeding too quickly may result in fibre pull or damage to

the tree stem on the exit side.

OUTJ003,0000950 –19–15OCT01–1/1

General Method of Operation

1. Position the felling head tilted slightly forward (5°)

when approaching the tree.

NOTE: Ensure the disc saw blade is at full operating

–UN–07JAN04
speed.

2. Make sure the felling head is in line with the tree.

T156142
OUTJ003,0000951 –19–15OCT01–1/3

3. Feed the disc saw blade through the tree in a smooth

continuous motion.

4. As the cut is being made, begin to close both sets of

clamp arms. Immediately after the cut is complete,
close the clamp arms tightly.

–UN–07JAN04
IMPORTANT: Do not clamp the tree until after the cut
is complete. Do not hold the clamp arm
controls in the energized position after

T156143
the arms are fully closed.

Continued on next page OUTJ003,0000951 –19–15OCT01–2/3

2-4-2 040506
PN=32
 Operation — FD Series Felling Head

5. Once the tree is completely cut through, raise the

felling head off the stump to avoid blade stall down.

–UN–07JAN04
T156144
OUTJ003,0000951 –19–15OCT01–3/3

Stopping the Disc Saw Blade

The disc saw blade will continue to "free-wheel" for

several minutes after being shut off.

When it is necessary to stop the disc saw blade quickly,

–UN–21MAY04
carefully lower the disc onto a stump. The disc saw blade
can be brought to a complete stop in a matter of seconds.

T156145
OUTJ003,0000952 –19–15OCT01–1/1

Cutting Multiple Trees

1. Both the harvesting and accumulating clamp arms are

open. Advance the felling head by moving the machine
forward and cut the first tree.

IMPORTANT: Do not operate any other saw head

function while the disc saw blade is
cutting the tree. Tilting or moving the
felling head before the stem is cut
through can damage the disc saw

–UN–21MAY03
blade.

T161418

Continued on next page OUTJ003,0000953 –19–15OCT01–1/6

2-4-3 040506
PN=33
 Operation — FD Series Felling Head

2. Close both harvesting and accumulating clamp arms

immediately on the tree. Advance to the next tree.

–UN–21MAY03
T161417
OUTJ003,0000953 –19–15OCT01–2/6

3. Open the harvesting clamp arm. The accumulating

clamp arm holds the first tree. Cut the second tree.

–UN–21MAY03
T161419
Continued on next page OUTJ003,0000953 –19–15OCT01–3/6

2-4-4 040506
PN=34
 Operation — FD Series Felling Head

4. Close the harvesting clamp arm . Open the

accumulating clamp arm. The accumulating clamp arm
will spring out. Close the accumulating clamp arm on
the second tree. Advance to the next tree

–UN–21MAY03
T161420
OUTJ003,0000953 –19–15OCT01–4/6

5. Open the harvesting clamp arm. The accumulating

clamp arm now will hold both trees. Cut the third tree.

–UN–21MAY03
T161421
Continued on next page OUTJ003,0000953 –19–15OCT01–5/6

2-4-5 040506
PN=35
 Operation — FD Series Felling Head

6. When traveling, close both sets clamp arms on the

trees.

–UN–22MAY03
T161422
OUTJ003,0000953 –19–15OCT01–6/6

Handling The Tree

Tilt the tree back slightly to get the centre of gravity closer
to the centre of the machine for improved tree control.

–UN–07JAN04
T156153
OUTJ003,0000954 –19–15OCT01–1/2

NOTE: When accumulating the trees, ensure that the butt

of the trees are seated on the butt plate.

Tilt the felling head forward, open the clamp arms and
release the tree.
–UN–30JAN04

IMPORTANT: Do not push the tree into position. Hard

impacts will damage the head. Also,
ensure that the butt of the tree does not
touch the disc saw blade, or hit against
T161423

the saw motor guard once the tree has

been released.

OUTJ003,0000954 –19–15OCT01–2/2

2-4-6 040506
PN=36
 Periodic Maintenance
Periodic Maintenance Table

SERVICE INTERVALS
Service your machine at intervals shown on this chart. Also, perform service on items at multiples of the original requirement. For example, at
500 hours also service those items (if applicable) listed under 500 hours, 250 hours, 125 hours and 8 hours or daily.
Every 8 Hours or Daily
Clean the felling head of debris. • Check saw disc condition.
• Visually inspect all bolts. • Check driveshaft end play.
• Lubricate all grease fittings.* • Saw housing restriction inspection.
• Check saw tooth bolt torque. • Check all Hydraulic hoses and fittings.
• Check saw tooth condition.
Every 125 Hours
• Perform overall visual inspection. • Perform procedures described for “Every 8 Hours” Interval
• Check all bolt torques. • Check hydraulic pressure setting.
• Check all hydraulic hoses and fittings. • Lubricate driveshaft and motor coupling.*
• Check disc saw blade rpm. • Clean saw motor area.

Every 250 Hours

• Perform overall visual inspection. • Perform procedures described for “Every 125 Hours” Interval.
Unscheduled Maintenance
• Disc saw blade inspection. •Check saw blade wear.
• Saw tooth replacement. • Check initial pump and motor startup.
• Disc saw blade removal. •Check saw speed.
• Disc saw blade installation. •Check initial saw circuit begin of stroke adjustment and pressure
setting.
• Check all hydraulic hoses and fittings.

*Use lithium based EP2 Grease containing 3-5%

molybdenum disulfide.

OUTJ003,0000956 –19–15OCT01–1/1

3-1-1 040506
PN=37
 Periodic Maintenance

Maintenance — General

CAUTION: Turn OFF the saw controls, turn the

engine OFF, and switch OFF the master
disconnect switch except when checking
hydraulic pressures or blade speed. Support
the felling head. Never work under the felling
head in a raised position. Wear work gloves and
keep your fingers clear. Failure to follow these
safety precautions can lead to risk of serious
injury.

Prior to starting any maintenance procedure ensure the

following:

OUTJ003,0000957 –19–15OCT01–1/3

1. Block the wheels to prevent accidental movement.

Install the disc saw blade guard.

1—Blade Guard
2—Wheel Block

–UN–21MAY04
T198837
OUTJ003,0000957 –19–15OCT01–2/3

2. Lock the disc saw blade to prevent free rotation by

installing the locking bolt through the hole in the butt
plate and thread the bolt into the threaded hole in the
disc saw blade.

NOTE: Do not tighten the locking bolt.

–UN–07JAN04
T156156

OUTJ003,0000957 –19–15OCT01–3/3

3-1-2 040506
PN=38
 Periodic Maintenance

Tools Required

• 3/4" Torque Wrench — 100 - 500 lb-ft (150 - 500 Nm)

with Assorted Sockets and Extensions
• 3/4" Torque Wrench — 500 - 1100 lb-ft (700- 1500 Nm)
with Assorted Sockets and Extensions
• Dial Indicator with Magnetic Base
• Electromagnetic Tachometer
• 0 - 5000 psi (0 - 345 bar) Gauge
• 6 mm (.236") Allen Key — Motor Speed Adjustment
• 19 mm (.748") Combination Wrench — Motor Speed
Adjustment
• 3 mm (.118") Allen Key — Motor Begin of Stroke
Adjustment
• 10 mm (.394") Combination Wrench — Motor Begin of
Stroke Adjustment
• 5/8" (16 mm)Allen Socket — Saw Blade Mounting
• 1/2" (13 mm) Square Drive — Driveshaft Lubricating
Plug
• 50 GPM Flow Meter with Pressure Regulator and
Temperature Gauge
• 1” - 8 UNC Eye Bolt — Saw Blade Lift
• 3/4" - 16 UNF Dowel x 6" (qty 2) — Saw Blade
Alignment to Shaft
• Disc Saw Blade Gauge — Narrow Kerf
• Hand Held Grease Gun
• Assorted Combination Wrenches

OUTJ003,0000958 –19–15OCT01–1/1

Conversion Table for Pressures

Conversion Table for Pressures

psi MPa bar kPa kg/cm2
psi 1 0.006895 0.06895 6,895 0.07031
MPa 145 1 10 1000 10.20
bar 14.50 0.1 1 100 1.02
kPa 0.145 0.001 0.01 1 0.0102
2
kg/cm 14.22 0.09807 0.9807 98.07 1

OUTJ003,0000744 –19–08AUG01–1/1

3-1-3 040506
PN=39
 Maintenance — Every 8 Hours
Locking Bolt Storage

To prevent misplacing the blade locking bolt anytime it

has been removed from the disc saw blade, store the
locking bolt in the storage hole.

Prior to performing specific maintenance procedures,

ensure the blade locking bolt has been installed to lock
the disc saw blade.

–UN–19DEC03
T161424
OUTJ003,000095A –19–15OCT01–1/1

Clean the Felling Head of Debris

1. Support the felling head by placing the head on heavy

duty stands or on flat ground.

CAUTION: Turn OFF the saw controls, turn the

engine OFF, and switch OFF the master
disconnect switch.

Never work under the felling head in a raised

position.

–UN–21MAY04
Do not stand between open clamp arms when
cleaning debris from the felling head.

T198837
Work from the side of the felling head only.

Wear heavy duty work gloves and keep fingers

1—Blade Guard
clear of sharp surfaces on the saw teeth. 2—Wheel Block

Failure to follow these safety precautions can

lead to risk of serious injury.

2. Block carrier wheels to prevent movement and install

blade guard.

Continued on next page OUTJ001,00000B4 –19–19MAY04–1/3

3-2-1 040506
PN=40
 Maintenance — Every 8 Hours

3. Lock the disc saw blade to prevent free rotation by

installing the locking bolt through the hole in the butt
plate and thread the bolt into the threaded hole in the
disc saw blade.

NOTE: Do not tighten the locking bolt.

–UN–07JAN04
The disc saw blade guard should be left installed
unless required off for debris removal.

T156156
4. Remove debris from the felling head.

OUTJ001,00000B4 –19–19MAY04–2/3

5. Remove 4 bolts and open the blade access port cover

to access any debris clogging the disc saw blade.

CAUTION: Saw teeth have sharp edges. Injury

may occur if unprotected hands come in
contact with sharp edges of the Saw teeth.
Wear heavy duty protective gloves and keep
fingers clear of sharp surfaces.

–UN–21MAY04
NOTE: Replace cover before operating saw

T198836
1—Blade Access Port Cover
2—Bolt (4 plcs)

OUTJ001,00000B4 –19–19MAY04–3/3

Visually Inspect All Bolts and Screws

Visually inspect the felling head for any loose or damaged

bolts. Replace all damaged bolts, tighten and torque any
loose bolts.
–UN–07JAN04
T156163

OUTJ003,000095B –19–15OCT01–1/1

3-2-2 040506
PN=41
 Maintenance — Every 8 Hours

Check All Hydraulic Hoses and Fittings

CAUTION: Escaping fluid under pressure can

penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before

–UN–23AUG88
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.

Search for leaks with a piece of cardboard.

X9811
Protect hands and body from high pressure
fluids.

If an accident occurs, see a doctor immediately.

Any fluid injected into the skin must be

–UN–20SEP00
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a
knowledgeable medical source.

T133840
Thoroughly inspect all of the hydraulic hoses and fittings
for signs of hydraulic leaks. Tighten any loose
connections.

DH98466,0001602 –19–15MAR06–1/1

3-2-3 040506
PN=42
 Maintenance — Every 8 Hours

Lubricate All Grease Fittings

–UN–21MAY04
T163498
1—Accumulating Arm Outer 6—Harvesting Arm 11—Upper Drive Shaft Bearing 13—Drive Shaft and Motor
2—Accumulating Arm Inner 7—Harvesting Arm Cylinder (one shot for every hour Coupling (See 125 Hour
3—Accumulating Arm Cylinder 8—Link Arm to Carrier (2 plcs) of operation) Maintenance)
Rod End 9—Link Arm to Felling Head 12—Lower Drive Shaft Bearing 14—Vent. (Do Not Plug or
4—Accumulating Arm Cylinder (2plcs) (one shot for every hour Install Grease Fitting.)
Base End 10—Harvesting Arm Cylinder of operation)
5—Harvesting Arm Base

IMPORTANT: Use a hand grease gun only on NOTE: Use lithium based EP2 Grease containing 3%
mandrel bearings. Using a power to 5% molybdenum disulfide.
grease gun at the upper and lower
mandrel bearings can damage seals
and/or force grease into the motor.

OUTJ003,000095C –19–15OCT01–1/1

3-2-4 040506
PN=43
 Maintenance — Every 8 Hours

Check Saw Tooth Bolt Torque

Remove the guard to check the saw tooth bolts. Bolts

must be tightened to the specified torque.

Specification
4000NK Saw Tooth Bolt (HHCS

–UN–21MAY04
.500 x 20)—Torque .......................................................115 N•m (85 lb-ft)

Install the guard after checking all of the teeth.

T156181
OUTJ003,000095D –19–15OCT01–1/1

Check Saw Tooth Condition

CAUTION: Turn OFF the saw controls, turn the

engine OFF, switch OFF the master disconnect
switch and wait for saw blade to stop. Failure to

–UN–15NOV02
follow these safety precautions can lead to risk
of serious injury.

Remove the disc saw blade guard and inspect each tooth

T161425
and the saw blade for cracks, damage, or excessive wear.
Replace any damaged or worn teeth. See “Saw Tooth
Replacement” in the Unscheduled Maintenance Section.

IMPORTANT: When replacing teeth, install them only

in pairs on opposite sides of the disc
saw blade to each other or replace the
complete set. Replace all excessively
worn teeth at the same time, otherwise
load imbalance on the blade will occur.
Do Not attempt to repair teeth or
replace carbide tips. Use only OEM
approved teeth.

The maximum allowable wear for narrow kerf is as

specified and should be checked using the disc saw blade
gauge supplied. Refer to “Disc Saw Blade Gauge” in the
Unscheduled Maintenance Section for gauge instructions.

Continued on next page OUTJ003,000095E –19–15OCT01–1/4

3-2-5 040506
PN=44
 Maintenance — Every 8 Hours

Rake Clearance

Inspect the rake clearance. The two cutting edges of the

tooth should be:

1. The farthest point from the disc centre.

–UN–26JUL02
2. The widest point between the top and bottom of the
tooth.

This rake angle will allow the rest of the tooth and blade

T146770
to pass within the cut.

The condition of tooth cutting edges may be indicated by

several methods:

• Excessive loss of blade speed or stalling.

• Excessive smoking.
• Rough cutting surface.
• Excessive tooth temperature.

OUTJ003,000095E –19–15OCT01–2/4

NOTE: The teeth can be rotated to extend the service life

of the saw teeth. However, if they are rotated the
rake clearance should be rechecked.

–UN–07JAN04
T156190
Continued on next page OUTJ003,000095E –19–15OCT01–3/4

3-2-6 040506
PN=45
 Maintenance — Every 8 Hours

Check Tooth mounting Bolt Torque

When teeth have been rotated torque tooth mounting bolts

to specification.

Specification
4000NK Saw Tooth Bolt (HHCS

–UN–21MAY04
.500 x 20)—Torque .......................................................115 N•m (85 lb-ft)

IMPORTANT: If the bolts are found loose, the saw

teeth should be removed and inspected.

T156181
Check the teeth and the mounting on
the saw blade for cracks, excessive
wear or damage. Replace any cracked,
excessively worn or damaged
components.

OUTJ003,000095E –19–15OCT01–4/4

Check Saw Disc Condition

Check Saw Disc

IMPORTANT: If the disc saw blade is damaged,

visible cracks are present at any
location on the disc saw blade, the saw
tooth bolt will not remain torqued or
wear exceeds limits, replace the disc
saw blade immediately. DO NOT attempt
to repair it!

IMPORTANT: Welding is not allowed on a saw disc.

Check that the disc saw blade rotates freely without any
wobble or movement. If disc saw blade runout exceeds
the specified distance, consult your dealer.

Specification
Maximum Allowable Axial Saw
Runout—Distance.........................................................2.5 mm (0.100 in.)

OUTJ001,0000012 –19–06NOV02–1/1

3-2-7 040506
PN=46
 Maintenance — Every 8 Hours

Check Driveshaft End Play

CAUTION: Turn OFF the saw controls, turn the

engine OFF, switch OFF the battery disconnect
switch and wait for saw blade to stop. Wear
work gloves and keep your fingers clear. Failure
to follow these safety precautions can lead to
risk of serious injury.

With the saw head on stands, remove the saw guard,

grasp the disc saw blade and lift up and down several
times. Check for any movement or bumping noise.

–UN–21MAY04
T156186
OUTJ003,0000960 –19–15OCT01–1/2

Rotate the blade slowly 90° and repeat the same

procedure. If excessive end play is found, adjust the
bearings as described in your Service Manual.

–UN–21MAY04
T156180
OUTJ003,0000960 –19–15OCT01–2/2

Saw Housing Restriction Inspection

CAUTION: Turn OFF the saw controls, turn the

engine OFF, and switch OFF the battery
disconnect switch. Failure to follow these safety
precautions can lead to risk of serious injury.

Check the saw housing restriction dimensions.

Continued on next page OUWC005,0000039 –19–22MAY02–1/2

3-2-8 040506
PN=47
 Maintenance — Every 8 Hours

–UN–21MAY04
T161431
1—Front Wear Plate 2—Guard Plate 3—Check Plate

The nominal clearances (with new teeth) are as

specified below

Item Measurement Specification

Nominal Tooth Clearance

Clearance “A”Between Tip of Distance 10 mm (3/8 In.)

Tooth and Guard plate.

Clearance “B” Between Tip of Distance 6 mm (1/4 in.)

Tooth and Front Wear Plate.

Clearance “C” Between Top of Distance 6 mm (1/4 In.)

Disc Saw and Check Plate

A guard and check plate are welded in place on the in.) due to wear, the front wear plate should be
butt plate to restrict the opening between the saw teeth replaced. If the wear plate wears out so that structure
and the saw housing.Check saw housing restriction behind it is visible, or the housing is worn through
dimensions. If the clearance at the guard plate (2) and around the wear plate, contact your dealer for
check plate (3) has increased to more than 19 mm replacement instructions.NOTE: Replace components
(3/4 in.) due to wear, the guard and check plate should 1,2&3 if clearances
be replaced. See Guard and Check Plate Replacement are at a high end or if
for replacement procedures.Check the clearance frequency of saw
between the front wear plate (1) and saw tooth tip. If housing plugging
the clearance has increased to more than 13 mm (1/2 increases.

OUWC005,0000039 –19–22MAY02–2/2

3-2-9 040506
PN=48
 Maintenance — Every 125 Hours
Check All Bolt Torques

IMPORTANT: Before performing any service

procedures on the felling head, refer to
Safety Information.

CAUTION: Turn OFF the saw controls, turn the

engine OFF, switch OFF the master disconnect
switch and wait for the saw blade to stop.
Failure to follow these safety precautions can

–UN–21MAY04
lead to risk of serious injury.

Blade Bolts Torque

T156193
The torque on the blade bolts (SHCS 0.750-16 x 2.00)
must be as specified.

Specification
Blade Bolts—Torque ................................380 - 434 N•m (280 - 320 lb-ft)

OUTJ003,0000962 –19–15OCT01–1/6

Saw Housing Bolts Torque

The torque on the saw housing bolts (HHCS M16 x 2.0 x

50) must be as specified.

Specification
Saw Housing Bolts—Torque .......................................289 N•m (213 lb-ft)

–UN–21MAY04
T156192

Continued on next page OUTJ003,0000962 –19–15OCT01–2/6

3-3-1 040506
PN=49
 Maintenance — Every 125 Hours

Saw Tooth Bolt Torque

Remove the guard to check the saw tooth bolts. Bolts

must be tightened to the specified torque.

Specification

–UN–07JAN04
4000NK Saw Tooth Bolt (HHCS
.500 x 20)—Torque .......................................................115 N•m (85 lb-ft)

Install the guard after checking all of the teeth.

T156191
OUTJ003,0000962 –19–15OCT01–3/6

Saw Drive Motor Mounting Bolts Torque

The torque on the saw drive motor bolts (HHCS M20 x

2.5) must be as specified.

Specification
Saw Drive Motor Mounting
Bolts—Torque ................................................353-400 N•m (260-295 lb-ft)

–UN–15NOV02
T161427
OUTJ003,0000962 –19–15OCT01–4/6

Saw Motor Guard Bolts Torque

The torque on the saw motor guard bolts (HHCS M16 x

2.5) must be as specified.

Specification
–UN–21MAY03

Saw Motor Guard Bolts—Torque ................................289 N•m (213 lb-ft)

T190591

Continued on next page OUTJ003,0000962 –19–15OCT01–5/6

3-3-2 040506
PN=50
 Maintenance — Every 125 Hours

–UN–21MAY04
T156196
Pin Retainer Bolts Torque 5—Harvesting Arm Lower Pin
Retainer Bolt Torque .............................. 353-400 N•m (260-295 lb-ft)
6—Harvesting Arm Cylinder
The torque on the pin retainer bolts (HHCS M20 x 2.5) (rod end) Pin Retainer Bolt
must be as specified. Torque..................................................... 353-400 N•m (260-295 lb-ft)
7—Accumulating Arm Cylinder
Specification (base end) Pin Retainer Bolt
1—Accumulator Arm Pin Torque..................................................... 353-400 N•m (260-295 lb-ft)
Retainer Bolt Torque .............................. 353-400 N•m (260-295 lb-ft) 8—Harvesting Arm Cylinder
2—Accumulator Arm Cylinder (base end) Pin Retainer Bolt
(rod end) Pin Retainer Bolt Torque..................................................... 353-400 N•m (260-295 lb-ft)
Torque..................................................... 353-400 N•m (260-295 lb-ft) 9—Link Arm Pin Retainer Bolt
3—Accumulator Arm Inner Pin Torque (2 plcs.) ...................................... 353-400 N•m (260-295 lb-ft)
Retainer Bolt Torque .............................. 353-400 N•m (260-295 lb-ft) 10—Carrier Arm Pin Retainer
4—Harvesting Arm Upper Pin Bolt Torque (2 plcs.) ............................... 353-400 N•m (260-295 lb-ft)
Retainer Bolt Torque .............................. 353-400 N•m (260-295 lb-ft)

OUTJ003,0000962 –19–15OCT01–6/6

3-3-3 040506
PN=51
 Maintenance — Every 125 Hours

Check All Hydraulic Hoses and Fittings

CAUTION: Escaping fluid under pressure can

penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before

–UN–23AUG88
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.

Search for leaks with a piece of cardboard.

X9811
Protect hands and body from high pressure
fluids.

If an accident occurs, see a doctor immediately.

Any fluid injected into the skin must be

–UN–20SEP00
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a
knowledgeable medical source.

T133840
Thoroughly inspect all of the hydraulic hoses and fittings
for signs of hydraulic leaks. Tighten any loose
connections.

DH98466,0001603 –19–15MAR06–1/1

3-3-4 040506
PN=52
 Maintenance — Every 125 Hours

Check Disc Saw Blade R.P.M.

CAUTION: Do not stand between open clamp

arms on the butt plate when making
adjustments. Make any adjustments from the
side of the saw head only. Failure to follow
these safety precautions can lead to risk of
serious injury.

1. Remove the saw motor guard.

2. Install the tachometer. See “Saw Speed Sense

Equipment” for more information.

–UN–26JUL02
3. With the disc saw blade guard in place and the disc
saw blade free to rotate, turn the saw On and bring the
engine speed up to full rpm.

T146788
4. See “Specifications” section for applicable blade speed.

OUTJ003,0000965 –19–16OCT01–1/2

5. If speed adjustment is necessary:

a. Turn the saw speed adjusting screw out (counter

clockwise) to increase the blade speed.

b. Turn the saw speed adjusting screw in (clockwise)

to decrease blade speed.

6. After adjustment, install the saw motor guard.

–UN–26JUL02
T146789

OUTJ003,0000965 –19–16OCT01–2/2

3-3-5 040506
PN=53
 Maintenance — Every 125 Hours

Check Hydraulic Pressure Setting

Refer to the Technical Manual for hydraulic pressure

settings.
OUTJ003,0000966 –19–16OCT01–1/1

Lubricate Driveshaft and Motor Coupling

Remove the plug and pump eight shots of lithium based

EP2 grease. Replace the plug after greasing. Remove
and clean the grease vent. Replace the grease vent after
cleaning.

IMPORTANT: Use a hand grease gun only. Do not use

a power grease gun. Using a power
grease gun can damage the lower seal

–UN–27MAY04
and/or force grease into the motor.

T156184
OUTJ003,0000967 –19–16OCT01–1/1

Clean Saw Motor Area

CAUTION: Do not stand between open clamp

arms on the butt plate when cleaning around
the motor. Work from the side of the saw head
only. Failure to follow these safety precautions
can lead to risk of serious injury.

Remove the saw motor guard and thoroughly clean the

area of any debris. Inspect all hoses for damage or leaks.

Install the saw motor guard.

–UN–27MAY04
T161428

OUTJ003,0000968 –19–16OCT01–1/1

3-3-6 040506
PN=54
 Maintenance — Every 250 Hours
Perform Overall Visual Inspection

Carefully check the felling head for signs of damage,

cracks, or unusual wear. Repair or replace components if
necessary.

OUTJ003,0000969 –19–16OCT01–1/1

Perform 125 Hour Interval Maintenance

Procedures

In conjunction with the 250 Hour Interval procedures,

carry out all maintenance procedures as shown in Section
3-3, Maintenance — Every 125 hours.

OUTJ003,0000930 –19–12OCT01–1/1

3-4-1 040506
PN=55
 Maintenance - Unscheduled
Disc Saw Blade Inspection

NOTE: Inspect the disc saw blade regularly before

starting a shift and periodically throughout the
day.

NOTE: When inspecting the disc saw blade, be sure to

check the saw housing for wear or distortion. If
required, have your dealer obtain and install the
appropriate repair parts.

Curved CarbideTooth Blade

1—Saw Disc

–UN–07JAN04
2—Saw Tooth — Curved Carbide Tooth
3—Tooth Mounting Bolt

T156182
OUTJ003,000096B –19–16OCT01–1/4

1. When the disc saw blade is to be removed refer to

“Disc Saw Blade Removal” in this section for removal
procedure.

–UN–07JAN04
T156175

Continued on next page OUTJ003,000096B –19–16OCT01–2/4

3-5-1 040506
PN=56
 Maintenance - Unscheduled

2. Check the tooth mounting bolt torques.

–UN–21MAY04
T156181
OUTJ003,000096B –19–16OCT01–3/4

3. Inspect the teeth and disc saw blade for cracks,

excessive wear (in areas indicated by the arrows), or
other signs of damage. Replace any damaged or worn
teeth immediately.

IMPORTANT: When replacing teeth, Use only

–UN–26JUL02
Manufacturer’s approved replacement
saw teeth. Install them only in pairs on
opposite sides of the disc saw blade to
each other or replace the complete set.

T146768
New teeth should not be mixed with
excessively worn teeth. Do Not attempt
to repair teeth. Do not mix carbide
tipped and hardened teeth on the same
disc saw blade.

4. Check the cutting edges of each tooth. Refer to “Check

Saw Condition” in Maintenance — Every 8 Hours. If
teeth are dull, rotate or replace them.

5. Install the disc saw blade. Refer to “Disc Saw Blade

Installation” in this section for the installation
procedure.

OUTJ003,000096B –19–16OCT01–4/4

3-5-2 040506
PN=57
 Maintenance - Unscheduled

Saw Tooth Replacement

Saw Tooth Replacement

Replace or rotate the saw teeth if one or more of the

following conditions are present:

–UN–26JUL02
• Wear is visible on the tooth mounting lug.
• Corners of the tooth are chipped to the extent that the
blade is exposed to wear.

T146768
• The cutting edges of the tooth are dull.
• Carbide tips broken off or missing.
• Carbide tip wear has extended as far as the tooth body.
• Visible cracks in the tooth.
• Excessive wear or damaged tooth that could result in
an imbalance condition or unsafe operation of the disc
saw blade.
• Check rake clearance.

NOTE: Other unforeseen conditions may require tooth

replacement. Refer to”Saw Tooth Replacement” in
the Unscheduled Maintenance Section.

NOTE: If the machine is to be left unattended, install the

disc saw blade guard.

Continued on next page OUTJ003,000096C –19–16OCT01–1/3

3-5-3 040506
PN=58
 Maintenance - Unscheduled

CAUTION: Turn OFF the saw controls, turn the

engine OFF, and switch OFF the master
disconnect switch. Failure to follow these safety
precautions can lead to risk of serious injury.

IMPORTANT: When replacing teeth, install them only

–UN–07JAN04
in pairs on the opposite sides of the
disc saw blade to each other or replace
the complete set. New teeth should not

T146793
be mixed with excessively worn teeth.

Saw Tooth Removal

A—Disc Saw Blade
1. Remove the saw guard. B—Saw Tooth
C—Bolt
2. Loosen the bolt three or four turns.

3. Tap the bolt head until the tooth has moved outward.

IMPORTANT: Do not hammer on the side of the saw

tooth when removing.

Peening marks from hitting the tooth

will cause side loading (on the tooth
and the mounting hole). This will occur
when the damaged surface of the tooth
is rotated until the tooth is adjacent to
the blade and the bolt is tightened.

4. Remove the bolt and slide the tooth out of the disc saw
blade.

Continued on next page OUTJ003,000096C –19–16OCT01–2/3

3-5-4 040506
PN=59
 Maintenance - Unscheduled

Saw Tooth Installation

IMPORTANT: Do not re-use bolts when replacing

teeth.

1. Ensure that all mating surfaces are clean and free from

–UN–26JUL02
burrs.

2. Check that the drilled holes in the disc saw blade are
chamfered to clear the radius under the bolt head.

T146794
3. Use an anti-seize compound under the bolt head,
along the mating threads and on the tooth shank.

4. Check for clearance. The tooth must be seated tightly

against the shoulder of the disc saw blade.

5. Torque the tooth mounting bolts to the correct torque.

IMPORTANT: Do not use an impact wrench or

over-torque.

6. Install the disc saw blade guard.

OUTJ003,000096C –19–16OCT01–3/3

Disc Saw Blade Removal

1. Place the felling head on a secure flat surface

CAUTION: Turn OFF the saw controls, turn the

engine OFF, and switch OFF the master

–UN–07JAN04
disconnect switch. Failure to follow these safety
precautions can lead to risk of serious injury.

T156172
2. Remove the saw guard.

Continued on next page OUTJ003,000096D –19–16OCT01–1/8

3-5-5 040506
PN=60
 Maintenance - Unscheduled

3. Remove the saw housing.

–UN–21MAY04
T156158
OUTJ003,000096D –19–16OCT01–2/8

4. Set the felling head on stands with the saw blade in a

supported position. Block the wheels of the carrier to
prevent accidental movement.

–UN–21MAY04
T156173
OUTJ003,000096D –19–16OCT01–3/8

5. Use an Allen head socket to remove 12 retaining bolts. –UN–21MAY04

T156174

Continued on next page OUTJ003,000096D –19–16OCT01–4/8

3-5-6 040506
PN=61
 Maintenance - Unscheduled

6. Lift the felling head away from the disc saw blade. It
may be necessary to pry on the disc saw blade. By
prying on one side and rocking the opposite, the disc
saw blade can be removed from the driveshaft hub.

–UN–21MAY04
T156176
OUTJ003,000096D –19–16OCT01–5/8

7. Leave the disc saw blade resting on the supports.

–UN–07JAN04
T156175
Continued on next page OUTJ003,000096D –19–16OCT01–6/8

3-5-7 040506
PN=62
 Maintenance - Unscheduled

–UN–11JUN04
T156177
b. Inspect the 12 saw blade retaining bolts.

8. After removal:

a. Check the driveshaft mandrel for burrs or

scoring. Use a fine emery cloth to remove them.

OUTJ003,000096D –19–16OCT01–7/8

c. Check the disc saw blade for cracks or damage.

–UN–07JAN04
T156175
OUTJ003,000096D –19–16OCT01–8/8

Disc Saw Blade Installation

1. With the disc saw blade on supports, clean the blade

mounting surface.
–UN–07JAN04
T156175

Continued on next page OUTJ003,000096E –19–16OCT01–1/6

3-5-8 040506
PN=63
 Maintenance - Unscheduled

2. Lubricate the bottom surface of the driveshaft with

anti-seize compound and install two threaded guide
pins in two driveshaft bolt holes.

–UN–26JUL02
T156170
OUTJ003,000096E –19–16OCT01–2/6

3. The 12 socket head bolts should be lubricated with

anti-seize compound before being installed. Position
the driveshaft hub using a bar to align the threaded
guide pins. Install the bolts hand tight. Remove the two
threaded guide pins and install the remaining two bolts.

–UN–26JUL02
T156171
OUTJ003,000096E –19–16OCT01–3/6

4. Torque the bolts evenly in a criss-cross pattern in three

steps to seat the blade on the shaft. Tighten the bolts
to the specified torque.

Specification –UN–21MAY04
Disc Saw Blade Retaining
Bolts.—Torque ..........................................380 - 435 N•m (280 - 320 lb-ft)
T156174

Continued on next page OUTJ003,000096E –19–16OCT01–4/6

3-5-9 040506
PN=64
 Maintenance - Unscheduled

5.

Re-install the saw housing. Tighten the bolts to the

specified torque.

Specification
Saw Housing Bolts—Torque .........................................289 Nm (213 lb-ft)

–UN–21MAY04
.

T156158
OUTJ003,000096E –19–16OCT01–5/6

6. Install the saw guard and locking bolt to prevent the

disc saw blade from turning

NOTE: Do not tighten the locking bolt.

–UN–07JAN04
T156179
OUTJ003,000096E –19–16OCT01–6/6

Blade Clearance

Blade Clearance Check

Continued on next page OUTJ001,0000013 –19–06NOV02–1/2

3-5-10 040506
PN=65
 Maintenance - Unscheduled

CAUTION: Turn OFF the saw controls, turn the

engine OFF, and switch OFF the master
disconnect switch. Wear work gloves and keep
fingers clear of rotating blade. The blade is
heavy and can easily crush or injure
unprotected hands. Failure to follow this safety
precaution can lead to risk of serious injury.

1. Place the saw head on stands, remove the locking

bolt, the saw guard, and slowly rotate the disc saw
blade by hand. Make sure that there is no interference
with the saw guard or the butt plate.

–UN–21MAY04
2. Re-install the disc saw blade guard.

T156180
OUTJ001,0000013 –19–06NOV02–2/2

Check All Hydraulic Hoses and Fittings

CAUTION: Escaping fluid under pressure can

penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before

–UN–23AUG88
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.

Search for leaks with a piece of cardboard.

X9811
Protect hands and body from high pressure
fluids.

If an accident occurs, see a doctor immediately.

Any fluid injected into the skin must be

–UN–20SEP00
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a
knowledgeable medical source.
T133840

Thoroughly inspect all of the hydraulic hoses and fittings

for signs of hydraulic leaks. Tighten any loose
connections.

OUTJ003,0000963 –19–16OCT01–1/1

3-5-11 040506
PN=66
 Maintenance - Unscheduled

Disc Saw Blade Gauge

Saw Blade Maximum Allowable Wear

–UN–26JUL02
T146769
Item Measurement Specification

A Thickness 28.58 mm (1.125 in.) when fully worn

B Thickness 4.75 mm (0.187 in.) when fully worn

C Thickness 4.75 mm (0.187 in.) when fully worn

D Thickness 4.75 mm (0.187 in.) when fully worn

E Depth 12.70 mm (0.5 in.) maximum depth

OUTJ003,000096F –19–16OCT01–1/6

Saw Blade Gauge

This gauge will assist the operator in determining when

wear on the disc saw blade has exceeded a safe
operating condition.

–UN–07JAN04
IMPORTANT: The disc saw blade wear should be
checked each time that a saw tooth is
rotated or replaced.

T146801
The narrow kerf (NK) gauge has two cut out
“no-go/go"sections “A" and “B".

When checking the wear on the disc saw blade, blade

contact (bottomed out) with any marked surface ("A" or
“B" test positions) indicates that the disc saw blade must
be replaced.

Continued on next page OUTJ003,000096F –19–16OCT01–2/6

3-5-12 040506
PN=67
 Maintenance - Unscheduled

NOTE: The gauge is cut out of stainless steel and should

not be forced. Forcing the gauge onto the disc
saw blade could change the tolerance of the
gauge.

Use the gauge section “A" to check the blade wear at the

–UN–07JAN04
root of the saw tooth holder lug.

T146802
OUTJ003,000096F –19–16OCT01–3/6

Use the gauge section “B" to check the saw blade wear at
the bottom center of the saw tooth lug.

–UN–07JAN04
T146803
OUTJ003,000096F –19–16OCT01–4/6

Use the gauge section “B" to check blade wear at the top
center of the saw tooth lug.

–UN–07JAN04
T146805

OUTJ003,000096F –19–16OCT01–5/6

Use the gauge section “B" to check blade wear at the

outside center of the saw tooth lug.
–UN–07JAN04
T146804

OUTJ003,000096F –19–16OCT01–6/6

3-5-13 040506
PN=68
 Maintenance - Unscheduled

Initial Pump & Motor Startup

Refer to your Service Manual for specific procedures.

OUTJ003,0000970 –19–16OCT01–1/1

Initial Saw Speed Adjustment

Refer to your Service Manual for specific procedure.

OUTJ003,0000971 –19–16OCT01–1/1

Initial Saw Circuit Begin of Stroke

Adjustment and Pressure Setting

Refer to your Service Manual for specific procedures.

OUTJ003,0000972 –19–16OCT01–1/1

3-5-14 040506
PN=69
 Misc. - Saw Speed Sense Equipment
Saw Speed Sense Equipment

–UN–19OCT01
T146811

1—Connector* 5—Tachometer 12 Volt* 8—Voltage Regulator (24 volt 10—Speed Sensor

2—Coupling* 6—Bracket* to 12 volt)* 11—Wiring Harness
3—Bracket* 7—Display Mount* 9—Heat Sink* 12—Hose Assembly
4—Connector*

Continued on next page OUTJ003,0000973 –19–16OCT01–1/2

4-1-1 040506
PN=70
 Misc. - Saw Speed Sense Equipment

NOTE: *Items included in Tachometer Kit 701538300. Items 11 & 12 are customer supplied.

Item 10 is factory installed.

OUTJ003,0000973 –19–16OCT01–2/2

Saw Speed Tachometer

An optional tachometer kit part number 701538300 is

available for monitoring the saw speed. The kit can be
purchased from your dealer. Installation and assembly
instructions are included in the kit.

Continued on next page OUTJ003,0000974 –19–16OCT01–1/4

4-1-2 040506
PN=71
 Misc. - Saw Speed Sense Equipment

–UN–19DEC03
T161430
The speed sensor is factory installed on the felling The tachometer requires a 12 volt supply to operate.
head. The specified gap (1) is achieved by threading
the sensor (2) in until the sensor bottoms against the Included in the kit is a voltage regulator and heat sink
speed sensor ring (3) at mid housing on the drive for converting the 24 volt supply to 12 volts. The
shaft.The sensor is then threaded out 2/3 to one full tachometer is calibrated at 4 pulses per revolution.
turn.
Refer to attachment Specifications Section for
Specification applicable saw speed.
Speed Sensor Gap (Factory
Setting)—Distance ...................................1.0 - 1.5 mm (.04" - .06 in.)

IMPORTANT: This adjustment is based on the

speed sensor ring being undamaged
or new.

Continued on next page OUTJ003,0000974 –19–16OCT01–2/4

4-1-3 040506
PN=72
 Misc. - Saw Speed Sense Equipment

Typical 12 Volt Supply

1—12 Volt to Light

2—Ground for Light Circuit
3—Ground for Tachometer Circuit
4—Harness to Speed Sensor
5—12 Volt Supply

–UN–26JUL02
T146813
OUTJ003,0000974 –19–16OCT01–3/4

Typical 24 Volt Supply

1—12 Volt to Light

2—Ground for Light Circuit
3—Ground for Tachometer Circuit
4—Harness to Speed Sensor

–UN–07JAN04
5—12 Volt Supply
6—Ground for Voltage Regulator
7—24 Volt to Voltage Regulator
8—Voltage Regulator (24V to 12V)
9—Heat Sink

T146814
OUTJ003,0000974 –19–16OCT01–4/4

4-1-4 040506
PN=73
 Misc. - Troubleshooting
Diagnose Disc Saw Blade Stalling
Symptom Problem Solution

Blade Stalling Improper operator technique Correct all incorrect operation

techniques.

Consult experienced operators and

dealer service representatives for
operating techniques.

Accumulating too many trees Review operating procedures in

manual with operator.

Consult experienced operators and

dealer service representatives for
operating techniques.

Cutting or clamping sequence Review operating procedures in

incorrect. manual with operator.

Consult experienced operators and

dealer service representatives for
operating techniques.

Saw head cutting position incorrect Review operating procedures in

(high approach angle). manual with operator.

Consult experienced operators and

dealer service representatives for
operating techniques.

Tooth carbides damaged or worn. Check carbides. Cutting tips/carbides

must be wider than the tooth.

Tooth cutting edge damaged or Tooth cutting edge must be larger

worn. than remaining part of tooth.
Replace teeth in pairs.

Missing teeth, loose hardware. Check tooth mounting and replace

teeth in pairs.

Broken tooth mounting lugs. Replace disc blade and teeth.

Bent blade. Check and review operator

technique. Replace the blade if run
out exceeds .100" (2.5 mm).

Continued on next page OUTJ001,0000005 –19–16APR02–1/2

4-2-1 040506
PN=74
 Misc. - Troubleshooting

Symptom Problem Solution

Butt plate position. Repair as required.

Saw housing plugging. Clean out debris, check operator

technique.

Check condition of teeth - Replace if

worn.

Check Blade Clearance - Replace

worn parts.

Saw pressures out of adjustment. Review specifications and

adjustment procedure.

Low disc saw blade speed. Check disc saw blade speed, review
Technical Manual for procedure and
specifications.

Disc saw blade speed recovery slow. Incorrect begin of stroke pressure.
Swivel time orifice seized, plugged
or installed wrong.

Oil/Grease Leakage at Driveshaft Saw motor shaft seal failure. Check case drain hose installation
Housing Breather and routing or motor for excessive
by-passing.

Disc Saw Blade Does Not Obtain Begin of Stroke pressure is lower Re-adjust Begin of Stroke pressure
Maximum Speed than the pressure required to (contact dealer).
maintain saw speed.

Saw circuit check valve by-passing. Replace check valve assembly.

Motor stroking piston seized in Repair or replace motor (contact

maximum displacement position. dealer).

Loss of pump flow. Repair or replace pump (contact

dealer).

Excessive motor case drain. Repair or replace motor (contact

dealer).

Saw motor displacement not set Motor displacement requires reset

correctly. (contact dealer).

NOTE: Refer to your Technical Manual for solutions to hydraulic problems. Only qualified personnel should perform
these procedures.

OUTJ001,0000005 –19–16APR02–2/2

4-2-2 040506
PN=75
 Misc. - Serial Numbers
Felling Head Serial Numbers

Felling Head Serial Number Location

Each Felling Head has the serial number in two specific

locations.

1. Serial Number Plate.

–UN–22MAY03
2. Serial Number stamped on frame.

T156197
OUTJ001,0000007 –19–18APR02–1/2

Saw Blade Serial Number Location

Each disc saw blade has the serial number stamped in

three specific locations.

1. Approximately 150 mm (6 in.) from the center of the

–UN–07JAN04
blade (top side).
2. Approximately half way between the center and the
outside edge of the blade (top side).
3. On the outer edge between two of the teeth.

T156188
OUTJ001,0000007 –19–18APR02–2/2

4-3-1 040506
PN=76
 Misc. - Serial Numbers

Model and Serial Number Record

In order to identify your felling head and its components

correctly when communicating with your dealer, please
record the model and serial numbers and refer to them
when ordering Service Parts.

Model and Serial Number Record

Felling Head:
Model Number
Serial Number
Hydraulic Motor:
Model Number
Serial Number
Saw Blade:
Model Number
Serial Number

MR64971,00000C4 –19–05DEC01–1/1

4-3-2 040506
PN=77
 Misc. - Specifications
FD45 Felling Head Dimensions

–UN–21MAY04
T156160
A—1582 mm (62.3 in.) C—2504 mm (98.6 in.) E—594 mm (23.4 in.) G—1692 mm (66.6 in.)
B—807 mm (32.8 in.) D—566 mm (22.3 in.) F—777 mm (30.6 in.)

OUTJ003,0000976 –19–16OCT01–1/1

4-4-1 040506
PN=78
 Misc. - Specifications

General Specifications — FD45 Felling Head

Item Measurement Specification

Accumulating Arm Cylinder

Cylinders Number 1

Bore Diameter 88.9 mm (3.5 in.)

Rod Diameter 50.8 mm (2.0 in.)

Stroke Length 314 mm (12.4 in.)

Maximum Operating Pressure Pressure 27.6 MPa (4000 psi)

Harvesting Arm Cylinder

Cylinders Number 1

Bore Diameter 88.9 mm (3.5 in.)

Rod Diameter 50.8 mm (2.0 in.)

Stroke Length 314 mm (12.4 in.)

Maximum Operating Pressure Pressure 27.6 MPa (4000 psi)

Hydraulic Requirements (Variable

Displacement Saw Motor)

Saw Motor (Variable Flow 114 L/min @ 24.1 MPa (30 gpm @
Displacement) 3500 psi)
95 L/min @ 27.6 MPa (25 gpm @
4000 psi)

Hydraulic Requirements (Cylinders)

Flow 114 L/min @ 20.7 MPa (30 gpm @

3000 psi)

Miscellaneous

Maximum Cutting Capacity* Diameter 508 mm (20 in.)

Felling Head Weight 2,177 kg (4800 lb.)

Continued on next page OUTJ003,0000977 –19–16OCT01–1/2

4-4-2 040506
PN=79
 Misc. - Specifications

Item Measurement Specification

Saw Motor Weight 63.5 kg (140 lb.)

Disc Saw Blade

Disc Saw Blade Series 4000NK

Disc Saw Blade Diameter 1346 mm (53 in.)

Disc Saw Blade Weight 255.8 kg (564 lb.)

Cutting Teeth Number 18 rotatable

Cutting Teeth Type Carbide or Hardened Teeth

Saw Speed Speed 1250 ± 25 rpm

Maximum Saw Disc Runout Distance 2.5 mm (0.100 in.)

*Recommended application: First thinning with 90 % of

trees less than 12” DBH.

OUTJ003,0000977 –19–16OCT01–2/2

4-4-3 040506
PN=80
 Index
Page Page

A H

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1 High Pressure Fluids . . . . . . . . . . . . . . . . . . . . 1-2-3

Hydraulic Pressure Setting . . . . . . . . . . . . . . . . 3-3-6
Hydraulic System
Conversion Table for Pressures . . . . . . . . . . 3-1-3
B

Backover Accidents . . . . . . . . . . . . . . . . . . . . . 1-3-2

Battery Disconnect Switch I
Safety Precautions . . . . . . . . . . . . . . . . . . . . 1-3-5
Blade Allowable Wear . . . . . . . . . . . . . . . . . . 3-5-12 Inspect all Bolts and Screws. . . . . . . . . . . . . . . 3-2-2
Blade Feeding Speed . . . . . . . . . . . . . . . . . . . . 2-4-2
Blade Stalling . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2-1
Blade with Hardened Teeth
Hardened Teeth . . . . . . . . . . . . . . . . . . . . . . 2-2-3 L
Bolt Torques. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3-1
Bypass Check Valve Locking Bolt Storage . . . . . . . . . . . . . . . . . . . . 3-2-1
Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-2 Lower Flange Plate - Bolt Torque . . . . . . . . . . . 3-3-1
Lubrication - Grease Fittings. . . . . . . . . . . . . . . 3-2-4

C
M
Check Hydraulic Hoses . . . . . . . . . . . . . . . . . . 3-3-4
Chemical Products Handling. . . . . . . . . . . . . . . 1-2-5 Machine Inspection. . . . . . . . . . . . . . . . . . . . . . 1-2-3
Cutting Multiple Trees. . . . . . . . . . . . . . . . . . . . 2-4-3 Machine Movement . . . . . . . . . . . . . . . . . . . . . 1-3-2
Machine Tip Over . . . . . . . . . . . . . . . . . . . . . . . 1-3-3
Maintenance - General . . . . . . . . . . . . . . . . . . . 3-1-2
Maintenance - 125 hour . . . . . . . . . . . . . . . . . . 3-4-1
D Maintenance Table . . . . . . . . . . . . . . . . . . . . . . 3-1-1
Model and Serial Number Record. . . . . . . . . . . 4-3-2
Disc Saw Blade and Tooth Data Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-2
Saw Blade Data . . . . . . . . . . . . . . . . . . . . . . 2-2-3 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-2
Disc Saw Felling Head Main Frame Moving Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-3
Saw Housing Restriction Inspection . . . . . . . 3-2-8
Driveshaft and Motor Coupling Lubrication . . . . 3-3-6
Driveshaft End Play . . . . . . . . . . . . . . . . . . . . . 3-2-8
O

Operation . . . . . . . . . . . . . . . . . . . 1-2-2, 2-4-1, 2-4-2

E Operation Principles . . . . . . . . . . . . . . . . . . . . . 2-4-1

Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-5
Exhaust Fumes . . . . . . . . . . . . . . . . . . . . . . . . 1-2-4
P

Pin Retainer BoltsTorque . . . . . . . . . . . . . . . . . 3-3-3

F Prepare for Service . . . . . . . . . . . . . . . . . . . . . 1-4-1
Pressure Adjustments
Felling Head Components . . . . . . . . . . . . . . . . 2-1-1 Conversion Table for Pressures . . . . . . . . . . 3-1-3
Felling Head Serial Number . . . . . . . . . . . . . . . 4-3-1 Protective Equipment . . . . . . . . . . . . . . . . . . . . 1-2-2
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-4 Pump and Motor Startup - Initial. . . . . . . . . . . 3-5-14

Index-1 040506
PN=1
 Index

Page Page

R Specifications - General . . . . . . . . . . . . . . . . . . 4-4-2

Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
R.P.M. - Saw Blade . . . . . . . . . . . . . . . . . . . . . 3-3-5 Steps and Handholds . . . . . . . . . . . . . . . . . . . . 1-3-1
Rake Clearance - Saw Tooth . . . . . . . . . . . . . . 3-2-6 Stop Plate Adjustment . . . . . . . . . . . . . . . . . . . 2-3-1
Riders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-2 Stop Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Stopping the Blade . . . . . . . . . . . . . . . . . . . . . . 2-4-3

S
T
Safety Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-3
Battery Disconnect Switch. . . . . . . . . . . . . . . 1-3-5 Transporting the Machine . . . . . . . . . . . . . . . . . 1-3-5
Driving the Machine . . . . . . . . . . . . . . . . . . . 1-3-5 Travelling Safely. . . . . . . . . . . . . . . . . . . . . . . . 1-3-4
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . 1-3-7 Tree Handling. . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-6
Fire Procedure . . . . . . . . . . . . . . . . . . . . . . . 1-3-7
Follow safety instructions . . . . . . . . . . . . . . . 1-2-1
Lifting Equipment . . . . . . . . . . . . . . . . . . . . . 1-4-1
Loading Machine on Trailer. . . . . . . . . . . . . . 1-3-5 W
Parking Machine . . . . . . . . . . . . . . . . . . . . . . 1-3-5
Transporting Machine . . . . . . . . . . . . . . . . . . 1-3-5 Waste Handling . . . . . . . . . . . . . . . . . . . . . . . . 1-2-5
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 Welding and Heating . . . . . . . . . . . . . . . . . . . . 1-4-2
Safety Hazards Welding Repairs . . . . . . . . . . . . . . . . . . . . . . . . 1-4-2
Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-7
Power Lines . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4
Safety Information . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Safety Sign Location . . . . . . . . . . . . . . . 1-5-1, 1-5-2
Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Saw Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-3
Saw Blade Gauge . . . . . . . . . . . . . . . . . . . . . 3-5-12
Saw Blade Inspection . . . . . . . . . . . . . . . . . . . . 3-5-1
Saw Blade Installation . . . . . . . . . . . . . . . . . . . 3-5-8
Saw Blade R.P.M. . . . . . . . . . . . . . . . . . . . . . . 3-3-5
Saw Blade Serial Number . . . . . . . . . . . . . . . . 4-3-1
Saw Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-2
Saw Drive Components . . . . . . . . . . . . . . . . . . 2-2-1
Saw Drive Motor. . . . . . . . . . . . . . . . . . . . . . . . 2-2-2
Saw Drive Motor mounting - Bolt Torque . . . . . 3-3-2
Saw Housing - Bolt Torque. . . . . . . . . . . . . . . . 3-3-1
Saw Motor Guard - Bolt Torque . . . . . . . . . . . . 3-3-2
Saw Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5-5
Saw Speed adjustment - Initial . . . . . . . . . . . . 3-5-14
Saw Speed Tachometer . . . . . . . . . . . . . . . . . . 4-1-2
Saw Tooth - Bolt Torque . . . . . . . . . . . . . . . . . 3-3-2
Saw Tooth - Rake Clearance . . . . . . . . . . . . . . 3-2-6
Saw Tooth and Saw Blade Inspection . . . . . . . 3-2-5
Saw tooth Bolt Torque . . . . . . . . . . . . . . . . . . . 3-2-5
Saw Tooth Installation . . . . . . . . . . . . . . . . . . . 3-5-5
Saw Tooth Removal . . . . . . . . . . . . . . . . . . . . . 3-5-4
Saw Tooth Replacement . . . . . . . . . . . . . . . . . 3-5-3
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Serial Number Location . . . . . . . . . . . . . . . . . . 4-3-1
Service Accumulator Systems . . . . . . . . . . . . . 1-2-6

Index-2 040506
PN=2