This document provides specifications for a heat exchanger including:
- It is a horizontal shell and tube heat exchanger with one shell, 188 tubes, and 6 tube passes for water and soft water service.
- Key performance details like temperatures, pressures, flow rates, and heat transfer are provided.
- Construction details include materials of construction, tube and shell dimensions, baffles, joints, and other components.
- It meets ASME and TEMA code requirements for refinery service.
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Heat Exchanger Rev - 02
This document provides specifications for a heat exchanger including:
- It is a horizontal shell and tube heat exchanger with one shell, 188 tubes, and 6 tube passes for water and soft water service.
- Key performance details like temperatures, pressures, flow rates, and heat transfer are provided.
- Construction details include materials of construction, tube and shell dimensions, baffles, joints, and other components.
- It meets ASME and TEMA code requirements for refinery service.
1 Company: Chemsys Techno Services 2 Location: Pune 3 Service of Unit: Heat Exchanger Our Reference: Technical Specifications 4 Item No.: 1 Your Reference: Specification Sheet 5 Date: 08/01/2024 Rev No.: 0 Job No.: 6 Size : 431 - 1750 mm Type: BEM Horizontal Connected in: 1 parallel 1 series 7 Surf/unit(eff.) 19 m² Shells/unit 1 Surf/shell(eff.) 19 m² 8 PERFORMANCE OF ONE UNIT 9 Fluid allocation Shell Side Tube Side 10 Fluid name WATER SOFT WATER 11 Fluid quantity, Total kg/h 2524 10000 12 Vapor (In/Out) kg/h 0 0 0 0 13 Liquid kg/h 2524 2524 10000 10000 14 Noncondensable kg/h 0 0 0 0 15 16 Temperature (In/Out) °C 100 39.99 30 45.26 17 Bubble / Dew point °C 111.58 / 111.58 111.03 / 111.03 133.64 / 133.64 132.68 / 132.69 18 Density Vapor/Liquid kg/m³ / 947.91 / 995.98 / 1003.63 / 991.98 19 Viscosity cp / 0.279 / 0.6515 / 0.7972 / 0.5913 20 Molecular wt, Vap 21 Molecular wt, NC 22 Specific heat kJ/(kg-K) / 4.398 / 4.316 / 4.313 / 4.318 23 Thermal conductivity W/(m-K) / 0.6807 / 0.6315 / 0.6182 / 0.6378 24 Latent heat kcal/kg 25 Pressure (abs) bar 1.51325 1.48542 3.01325 2.92911 26 Velocity (Mean/Max) m/s 0.08 / 0.17 0.48 / 0.48 27 Pressure drop, allow./calc. bar 0.3 0.02783 0.5 0.08414 28 Fouling resistance (min) m²-h-C/kcal 0.00012 0.00012 0.00015 Ao based 29 Heat exchanged 157236 kcal/h MTD (corrected) 15.41 °C 30 Transfer rate, Service 538.1 Dirty 547.9 Clean 640.9 kcal/(h-m²-C) 31 CONSTRUCTION OF ONE SHELL Sketch 32 Shell Side Tube Side 33 Design/Vacuum/test pressure bar 3 / / 4 / / 34 Design temperature / MDMT °C 135 / 135 / T2 S1
35 Number passes per shell 1 6
36 Corrosion allowance mm 0 0 T1 S2
37 Connections In mm 1 26.64 / - 1 35.05 / -
38 Size/Rating Out 1 20.93 / - 1 40.89 / - 39 ID Intermediate / - / - 40 Tube #: 188 OD: 19.05 Tks. Average 1.65 mm Length: 1750 mm Pitch: 23.81 mm Tube pattern:30 41 Tube type: Plain Insert:None Fin#: #/m Material:SS 304 42 Shell SS 304 ID 431 OD 441 mm Shell cover - 43 Channel or bonnet SS 304 Channel cover - 44 Tubesheet-stationary SS 304 - Tubesheet-floating - 45 Floating head cover - Impingement protection None 46 Baffle-cross SS 304 Type Single segmental Cut(%d) 15.03 Horizontal Spacing: c/c 102 mm 47 Baffle-long - Seal Type Inlet 104.98 mm 48 Supports-tube U-bend 0 Type 49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i') 50 Expansion joint - Type None 51 RhoV2-Inlet nozzle 1668 Bundle entrance 11 Bundle exit 47 kg/(m-s²) 52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe 53 Floating head - 54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service 55 Weight/Shell 616.2 Filled with water 882.4 Bundle 366.4 kg 56 Remarks 57 58