Tolani Projects Private Ltd.

WORK PROCEDURE No.:

BPCL-VCS-TPPL-PJPL-299-ML-03
PROCEDURE FOR STRINGING OF LINE PIPES

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Km)
OWNER Bharat Petroleum Corporation Limited.
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
Document Title PROCEDURE FOR STRINGING OF LINE PIPES

WORK PROCEDURE FOR STRINGING OF LINE PIPES

PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-03
TPPL : Tolani Projects Pvt Ltd.
BPCL : Bharat Petroleum Corporation Limited
VCS : VCS QUALITY SERVICES PVT. LTD.
WP : WORK PROCEDURE
ML : MAINLINE

ISSUED FOR REVIEW

PURPOSE OF ISSUE PREPARED REVIEWED

REV DATE APPROVED BY
BY BY

PROCEDURE FOR STRINGING OF LINE DOCUMENT NO. REV. SHT.

PIPES BPCL-VCS-TPPL-PJPL-299-ML-03 00 1 of 9
 Tolani Projects Private Ltd.
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-03
PROCEDURE FOR STRINGING OF LINE PIPES

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Km)
OWNER Bharat Petroleum Corporation Limited
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
PROCEDURE
Document Title
FOR STRINGING OF LINE PIPES

INDEX

1.0 PURPOSE
2.0 SCOPE

3.0 REFERENCE

4.0 EQUIPMENTS & MAIERIALS

5.0 METHOD

6.0 HEALTH, SAFETY & ENVIRONMENT

7.0 DOCUMENTATION

DOCUMENT NO. REV. SHT.

PROCEDURE FOR STRINGING OF LINE
PIPES BPCL-VCS-TPPL-PJPL-299-ML-03 00 2 of 9
 Tolani Projects Private Ltd.
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-03
PROCEDURE FOR STRINGING OF LINE PIPES

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Km)
OWNER Bharat Petroleum Corporation Limited
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
PROCEDURE
Document Title
FOR STRINGING OF LINE PIPES

1. PURPOSE

The purpose of this work procedure is to establish guidelines and requirements to control
the stringing & stacking of line pipes in ROU and & other materials to be used in the EPC
Tender for Pipeline and Associated Station Works for HRRL Connectivity (14” x 32 Km
approx.)
2. SCOPE

The scope covers to provide a detailed description for delivery transportation, handling,
stacking and stringing of line pipes Including all labor, materials, equipment, trailers,
lorries, supervision, inspection, repair. performances of all operations and incidentals
necessary for performance and completion of work for the EPC Tender for Pipeline and
Associated Station Works for HRRL Connectivity (14” x 32 Km approx.)

3. REFERENCE

• Tender Document
• HSE Manual
• OISD B226
• PNGRB Regulations
• API RP 5L1/API RP 5LW(Recommended practice for Railroad transportation of Line Pipes)
• Route Maps & Alignment Sheet
• ASME 31.8

4. EQUIPMENTS & MAIERIALS:

DOCUMENT NO. REV. SHT.

PROCEDURE FOR STRINGING OF LINE
PIPES BPCL-VCS-TPPL-PJPL-299-ML-03 00 3 of 9
 Tolani Projects Private Ltd.
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-03
PROCEDURE FOR STRINGING OF LINE PIPES

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Km)
OWNER Bharat Petroleum Corporation Limited
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
PROCEDURE
Document Title
FOR STRINGING OF LINE PIPES

• Crane/Side Boom etc..

• Lifting devise, choker belt, flat belt, pipe lifting hook, D-shackle, sealing.
• Trailer.
• Use of above equipment’s may as per site requirements.

5. METHOD
5.1 Taking Over of Line Pipes

• BPCL shall receive and take over against requisition, line pipe from PJPL’s
designated yard as per contract.

• During taking over of pipes, BPCL shall perform visual inspection of pipes in
presence of Worley/PJPL and shall be recorded if found any damages.

• BPCL has also its option to carry out holiday detection at a prescribed set voltage
inpresence of VCS/BPCL.

• If any repair found during taking over of line pipe, the same shall be treated as
extra work. TPPL has the right to claim the same to VCS/BPCL.

• However, if TPPL proposed to perform only visual inspection of coating at the

time of taking over, then all repair found during construction shall be done by
TPPL at no extra cost.

5.2 Handling & Hauling of Line Pipes

• While loading pipes, on trucks each length will be placed to position without
dropping and each succeeding length will rest on supports on the truck and will be
separated from the adjacent pipe.
DOCUMENT NO. REV. SHT.
PROCEDURE FOR STRINGING OF LINE
PIPES BPCL-VCS-TPPL-PJPL-299-ML-03 00 4 of 9
 Tolani Projects Private Ltd.
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-03
PROCEDURE FOR STRINGING OF LINE PIPES

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Km)
OWNER Bharat Petroleum Corporation Limited
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
PROCEDURE
Document Title
FOR STRINGING OF LINE PIPES

• Extreme care shall be taken to avoid damage of coatings during handling.

• After loading suitable belts and padding will be used to tie the load securely to

Each bolster.

• Lifting Hook will be equipped with a curved plate so as to fit the curvature of pipe.
• Lifting hooks to be covered with soft material like rubber, Teflon or equivalent.
• Stacks must be properly secured against sliding and will consist of pipes of the
same diameter and the same thickness. And stack layers will be as per
specification.

• Pre- damaged pipes will be stacked separately in Specified area and will be taken
for work only after repairing the same with permission of Vcs/PJPL Before
repair, VCS/PJPL approval shall be taken

• Non – metallic /non –abrasive belts of proper width (Min.60mm) may be used. If
belts are used, pipe to be stacked will be separated row by row to avoid damages
by rubbing coated surface. Slings / Belts will be cleaned to remove hard materials
such as dirt, sand, gravel etc.

• Care shall be exercised in handling or stock-piling pipes in order to avoid

distortion, flattening, denting or other damages.

• Rolling, skidding or dragging of pipes will be strictly avoided.

• The end of pipe will be protected by bevel protectors up to stringing.

5.3 Stringing of Line Pipes

• Pipes shall be unloaded from the stringing trucks and lowered to the ground by
means of Side Boom/ Crane or other suitable equipment Which is Approved by
DOCUMENT NO. REV. SHT.
PROCEDURE FOR STRINGING OF LINE
PIPES BPCL-VCS-TPPL-PJPL-299-ML-03 00 5 of 9
 Tolani Projects Private Ltd.
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-03
PROCEDURE FOR STRINGING OF LINE PIPES

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Km)
OWNER Bharat Petroleum Corporation Limited
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
PROCEDURE
Document Title
FOR STRINGING OF LINE PIPES

VCS/PJPL for Using lifting devices.

• Stringing of pipes will only be done in day light and after cleaning and grading
operations have been completed.

• The stringing of pipe in ROW will be done in such a manner as to cause the least
interference with the normal use of the land crossed and to avoid damage to or
interference with pipes.

BPCL shall also have to take care for safe working space between trench edge and the pipes.

• Stringing of coated pipes in ROU will be made only on soft soil / sand bags with
maintaining sufficient clearance from bottom of pipe and the ground level, so that
pipe must not contact with mud surface or any water.

• The pipe lengths will be properly spaced in order to make easier the handling
during the welding phase.

• Pipe no, Heat No & Length of pipes to be transferred top of pipes by paint,
wherever stenciling is not visible and same to be verified with MTC.

• Stringing of pipes will be as per approved alignment sheet for the proper
placement of pipe by size, thickness, grade and other specifications.

• Stringing in rocky area will be done only after completing the rock blasting and
debris clearance.

6. HEALTH, SAFETY & ENVIRONMENT

The approved Health Safety, Environment Procedure shall be followed

• Follow approved JSA for this activity

• It should be noted that operator should be experienced

DOCUMENT NO. REV. SHT.

PROCEDURE FOR STRINGING OF LINE
PIPES BPCL-VCS-TPPL-PJPL-299-ML-03 00 6 of 9
 Tolani Projects Private Ltd.
WORK PROCEDURE No.:
BPCL-VCS-TPPL-PJPL-299-ML-03
PROCEDURE FOR STRINGING OF LINE PIPES

LAYING OF ATF PIPELINE FROM BPCL PIYALA TERMINAL TO JEWAR

PROJECT
INTERNATIONAL AIRPORT (14” x 32 Km)
OWNER Bharat Petroleum Corporation Limited
EPMC VCS QUALITY SERVICES PVT. LTD.
CONTRACTOR Tolani Projects Pvt Ltd.
PROCEDURE
Document Title
FOR STRINGING OF LINE PIPES

• Use of PPE is must.

• Only trained personal / riggers to be deployed.
• Personal to be aware of overload material handling / falling of the object.
• During movement operator must blow horn to caution the people.

The work place shall be equipped with

1. Protective clothing (Helmets, Footwear, gloves)
2. Safety Belts
3. Fire extinguisher

All meter of protections shall be properly kept tested checked in due order .Persons involved in work on
transport vehicle shall have valid driving license

7. DOCUMENTATION:

Inspection Report : BPCL-VCS-TPPL-PJPL-299-ML-03/IR-01 Rev :01

Inspection Test Plan : BPCL-VCS-TPPL-PJPL-299-ML-03/ITP-01 Rev :01

Note:- In case of any conflict between the above procedure and project specification the later shall govern
without any prejudice to the term & condition of the contract.

DOCUMENT NO. REV. SHT.

PROCEDURE FOR STRINGING OF LINE
PIPES BPCL-VCS-TPPL-PJPL-299-ML-03 00 7 of 9
 INSPECTION TEST PLAN FOR STRINGING

PROJECT:
PJPL Tender for Pipeline and Associated Station Works for Format No.:- BPCL-VCS-TPPL-
HRRL Connectivity (14” x 32 Km approx.) PJPL-299-ML-03/ITP01

CLIENT: BHARAT PETROLEUM CORPORATION LIMITED Revision :-Date :-

PMC: VCS Quality Services pvt.ltd
CONTRACTOR: Tolani project pvt.ltd

Inspection By Verification by
Sr. No. Activity Description Record to be submitted by BFOYC
BPCL VCS Quality
services pvt ltd
01 Submission and Obtaining approval of procedure. P A

Diameter, Pipe No .Heat No., Thickness and Chainage

02 P S
andlength of the pipe.

03 Pipe Handling and Bevelled end Protection. P S

04 Check for damages viz. dent, coating peel off etc. P S

05 Certification of pipe dia/length ovality inside cleanliness, p S

damage during transportation
Proper stacking & tie· In of pipe on trailer
06 p S

Legend
W : Witness. A: Approval
RM : Random. S-Survlance
R : Review Documents.
P : Perform

01 28.10.2023 For Review & Approval

Rev Date Description Prepared & Checked by BPCL Reviewed & Approved by VCS/PJPL
 Projects:- EPC Tender for Pipeline and Associated Station Works for HRRL Connectivity
(18” x 85 Km approx.)

INSPECTION REPORT FOR STRINGING

Client :-BHARAT PETROLEUM CORPORATION LIMITED Format No. : BPCL-VCS-TPPL-PJPL-299-ML-03-IR01
PMC :- VCS Quality Services pvt. ltd Revision : 00
Report No :-
Contractor :- Tolani project pvt.ltd
ALIGNMENT SHEET NO. : Date :

DIAMETER OF PIPE &Th : Chainage to

WALL
SL No PIPE No HEAT No COATING/FIELD No LENGTH (Mtrs) CHAINAGE REMARKS
THK. (mm)

TODAY'S PROGRES(mtrs)

PREVIOUS PROGRES(mtrs)

CUMMULATIVE PROGRES(mtrs)

WEATHER CONDITION

CHECKED & VERIFIED BY

For t For PMC/BPCL/VCS
TPPL (India)
SIGNED SIGNED

NAME NAME

DATE DATE