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Belt Adjustment

This document provides instructions for adjusting belt runs on various belt conveyor systems. It describes: 1. Adjusting return pulleys, tension pulleys, drive drums, and snub rollers to correct belt mistracking on conveyors with central drives. 2. Adjusting drive drums and return pulleys to correct belt mistracking on conveyors with head drives. 3. Adjusting roller positions using adjusting units to center belts on profiled belts for RFM roller conveyors. 4. Adjusting belt guides and adjusting rods to center reversing flat belts in guides for RFM reversing conveyors.

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Daffa Saputra
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0% found this document useful (0 votes)
8 views

Belt Adjustment

This document provides instructions for adjusting belt runs on various belt conveyor systems. It describes: 1. Adjusting return pulleys, tension pulleys, drive drums, and snub rollers to correct belt mistracking on conveyors with central drives. 2. Adjusting drive drums and return pulleys to correct belt mistracking on conveyors with head drives. 3. Adjusting roller positions using adjusting units to center belts on profiled belts for RFM roller conveyors. 4. Adjusting belt guides and adjusting rods to center reversing flat belts in guides for RFM reversing conveyors.

Uploaded by

Daffa Saputra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Belt-Conveyor Belt Adjustment Instructions

GF Belt Conveyor
Central drive
Belt run check
Return pulley Tension pulley Drive drum
2 5 7 4
Belt run direction

Belt run direction


Conveying direction

1 6 3

Snub roller Conveying direction Return pulley

All conveyor rollers and drums should basically be arranged perpendicular to the conveying
direction of the belt. If mistracking of the belt cannot be ruled out in spite of these measures,
the following adjustments may be carried out to improve the belt run:

Adjustment of return pulley (pos. 1, 2, 3, 4).


e.g. tensioning the head section to the left (pos. 1) results in the belt running
to the right in conveying direction.

Adjustment of tension pulley or drive drum (pos. 5, 6, 7).


In this case you should check beforehand, if the two drums are aligned in a right angle
to the conveyor belt (avoid adjustment of belt run).

Adjustment of snub roller in front of return pulley (pos. 8).

In principle, the following applies to all rollers and drums in the system:
Belt run direction

Belt run direction

Conveying direction

Chapter XII - Annex page 1


GF Belt Conveyor
Head drive
Belt run check
1 2
Drive drum Return pulley

Belt run direction

Conveying direction

3
Snub roller Conveying direction

All conveyor rollers and drums should basically be arranged perpendicular to the conveying
direction of the belt. If mistracking of the belt cannot be ruled out in spite of these measures,
the following adjustments may be carried out to improve the belt run:

Adjustment of drive drum (pos. 1).


e.g. tensioning the head section to the left (pos. 1) results in the belt running
to the left in conveying direction.

Adjustment of return pulley (pos. 2, 3).

In case of short conveying distances with reversing mode, the adjustment of


the snub roller in front of return pulley (pos. 4) must be provided for!

Chapter XII - Annex page 2


RFM Roller Conveyor Multi
Belt run adjustment for RFM

Section A - A

Adjusting unit

Flat belt

A A

Chapter XII - Annex page 3


RFM Roller Conveyor Multi
Belt run adjustment for RFM
Belt runs towards the profile

Detail X WRONG
X
The adjusting unit touches
the profile!

Adjustment range max. 10 mm

CORRECT

Detail X Adjust the roller by means of


X
the adjusting plate against
belt running direction so that
the adjusting unit no longer
touches the profile!

Chapter XII - Annex page 4


RFM Roller Conveyor Multi
Belt run adjustment for RFM
Belt runs away from the profile

WRONG
Detail X
X
The adjusting unit touches
the belt!

Adjustment range max. 10 mm

CORRECT

Detail X Adjust the roller by means of


X the adjusting plate in belt
running direction so that
the belt runs centred on
the adjusting unit!

Chapter XII - Annex page 5


RFM Roller Conveyor Multi
Belt run adjustment for RFM with CBR
1

Install the adjusting unit (pos. 1) at the point where the belt begins to leave
its ideal track.

By adjusting the rolls to each other the belt run can be corrected aligning it
either towards the profile or away from the profile.

If the belt is mistracked again at a certain point, you will have to repeat this procedure.

Procedure for accelerator roller

Adjustment is done by means of eye bolt (pos. 1) on the accelerator roller frame.

Adjust roller in a way that the belt (pos. 2) runs centred on the roller.

Chapter XII - Annex page 6


RFM Roller Conveyor Multi
Belt run adjustment for RFM reversing mode

Section A - A

Adjusting rod Belt guide

Flat belt

A A

Chapter XII - Annex page 7


RFM Roller Conveyor Multi
Belt run adjustment for RFM reversing mode
Belt runs towards the profile
X

Detail X

WRONG
The flat belt touches
the inner guide roller!

Detail X

CORRECT
Shorten the belt length by turning the adjusting rod
until flat belt runs centred in the belt guide!
The fastening points of the adjusting rod on
the frame profile must not be loosened!

Chapter XII - Annex page 8


RFM Roller Conveyor Multi
Belt run adjustment for RFM reversing mode
Belt runs away from the profile
X

Detail X

WRONG
The flat belt touches
the outer guide roller!

Detail X

CORRECT
Extend the belt length by turning the adjusting rod
until flat belt runs centred in the belt guide!
The fastening points of the adjusting rod on
the frame profile must not be loosened!

Chapter XII - Annex page 9


RFM Roller Conveyor Multi
ZRF Feeder/Run-Off RF
Central drive
Timing belt run adjustment for ZTM central drive multiply driving

Loosen the three fixing screws (pos. 1).

The drive bracket is turned slightly by turning the adjusting nuts (pos. 2),
thus changing the timing belt run.

Tighten fixing screws and check timing belt run again.

Chapter XII - Annex page 10

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