330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 En...
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Product: EXCAVATOR
Model: 330C L EXCAVATOR CAP01546
Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine
Disassembly and Assembly
330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010
i01801873
Main Hydraulic Pump and Pump Drive Coupling - Remove
SMCS - 5070-011-MV; 5234-011-MV
S/N - BTM1-UP
S/N - CAP1-UP
S/N - CGZ1-UP
S/N - CYA1-UP
S/N - DKY1-UP
S/N - GAG1-UP
S/N - GKX1-UP
S/N - HAA1-UP
S/N - JAB1-UP
S/N - JCD1-UP
S/N - JNK1-UP
S/N - KDD1-UP
S/N - MCA1-UP
S/N - MKM1-UP
S/N - RBH1-UP
Removal Procedure
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Table 1
Required Tools
Tool Part Number Part Description Qty
6V-9508 Face Seal Plug 4
6V-9829 Cap As 4
6V-9509 Face Seal Plug 2
6V-9830 Cap As 2
A 6V-9511 Face Seal Plug 1
6V-9832 Cap As 1
6V-9512 Face Seal Plug 3
6V-9833 Cap As 3
5H-4020 Face Seal Plug 5
B 4C-8359 Eyebolt 1
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release" in this manual.
B. Remove the hood. Refer to Disassembly and Assembly, "Hood - Remove".
C. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove".
Note: SERVICE DATA: TOOLING (A) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
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Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
At operating temperature, the hydraulic oil is hot and under pressure.
Hot oils can cause burns.
To prevent possible personal injury, release the pressure in the
implement hydraulic circuit (boom, stick, bucket, and swing), travel
circuits, and the hydraulic oil tank at the filler cap before any hydraulic
lines or components are disconnected or removed.
Remove the filler cap only when the engine is stopped and the filler cap
is cool enough to touch.
Note: A hydraulic oil sample should be obtained before any maintenance is performed in order to
establish the system contaminant level. Refer to Fluid Analysis Laboratory Guide, SEBF3116,
"Obtaining an Oil Sample for S·O·S Analysis". Refer to Operation and Maintenance Manual,
"Sampling Interval and Location of Sampling Valve" for the correct location.
1. Start the machine, and fully extend the stick and the bucket. Lower the stick and the bucket
to the ground.
2. Drain the oil from the hydraulic oil tank into a suitable container for storage or disposal.
The capacity of the hydraulic oil tank is 175 L (46 US gal).
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Illustration 1 g00902748
3. Remove bolts (1). Remove plate (2) .
Illustration 2 g00902749
4. Remove bolts (3). Remove bracket (4) .
Illustration 3 g00902750
5. Remove bolts (5). Remove muffler bracket (6) .
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Illustration 4 g00902752
6. Remove bolts (7). Remove plate (8) .
Illustration 5 g00902754
7. Disconnect hose assembly (9).
8. Loosen hose clamps (10) .
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Illustration 6 g00902757
9. Disconnect hose assembly (11).
10. Remove bolts (12) .
Note: Move the inlet tube to the side.
Illustration 7 g00902761
11. Disconnect hose assemblies (13) and (14) .
Illustration 8 g00903018
12. Disconnect hose assemblies (15) and (16) .
13. Remove bolts (17). Disconnect hose assembly (18) .
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Illustration 9 g00903019
14. Disconnect hose assemblies (19) and (20) .
Illustration 10 g00903020
15. Remove bolts (21). Bolts (21) secure bracket (22) to the main hydraulic pump.
16. Disconnect hose assemblies (23), (24) and (25).
Illustration 11 g00903022
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17. Remove bolt (26). Bolt (26) secures harness assembly (27) to the main hydraulic pump.
Illustration 12 g00903024
18. Disconnect harness assembly (28). Remove bolts (29) from the bracket of the harness
assembly.
Illustration 13 g00903026
19. Install Tooling (B) to the main hydraulic pump.
20. Attach a lifting device to Tooling (B) .
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Illustration 14 g00903043
21. Remove the remaining bolts (30). Bolts (30) secure the pump housing to the engine.
22. Remove the main hydraulic pump from the machine. The weight of the pump and pump
housing is approximately 220 kg (485 lb).
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Illustration 15 g00903047
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Illustration 16 g00905234
23. Loosen bolt (32). Remove hub (31) .
Illustration 17 g00905273
24. Remove bolts (33). Remove coupling (34) .
Note: The coupling is attached to the flywheel.
Copyright 1993 - 2024 Caterpillar Inc. Wed Mar 6 13:03:49 EST 2024
All Rights Reserved.
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