Breaker Rating Application Guide
Breaker Rating Application Guide
Breaker Rating
Version 12
Application Guide
ASPEN Breaker Rating Module is a proprietary computer program of Advanced Systems for Power Engineering, Inc.
(ASPEN).
The information in this document is subject to change without notice. ASPEN assumes no responsibility for any
errors that may appear in this document.
Copyright © 1988-2013 Advanced Systems for Power Engineering, Inc. All rights reserved.
This User's Manual may be duplicated by the Licensee for its own use. You can order a new copy by writing to the
address below. Please refer to document BM-UM-2009.
Telephone: (650)347-3997
Fax: (650)347-0233
eMail (English): [email protected]
eMail (Spanish/Portuguese): [email protected]
Web Site: www.aspeninc.com
Our office hours are from 8:00 a.m. to 5:00 p.m. Pacific time (GMT-8 in the winter, GMT-7 in the summer), Monday
through Friday.
______________________________________________________________________________________
ASPEN OneLiner™, ASPEN Breaker Rating Module™, ASPEN Power Flow™, ASPEN DistriView™,
PowerScript™, ASPEN Relay Database™, ASPEN Line Constants Program™, and ASPEN Line Database™
are trademarks of Advanced Systems for Power Engineering, Inc.
1.1 FEATURES
The Breaker Rating Module is a productivity tool designed to streamline the otherwise tedious work of
checking the rating of circuit breakers against the short circuit currents they need to interrupt. The module
works with:
• Breakers that are rated under ANSI/IEEE standards, on a total- or symmetrical-current basis.
• Breakers that are rated under IEC standards.
In 2009, the Breaker Rating Module became a part of the main executable of ASPEN OneLiner version 11.
This change made possible the simulation of MOV-protected series capacitors and current-limited
generators in breaker-rating studies. Those users who have licensed the module will get from ASPEN a
special version of OneLiner that has a Check | Circuit Breaker Short Circuit Rating menu command for
rating breakers.
The breaker-rating logic simulates relevant faults to find the maximum short-circuit current that flows
through the breaker. The momentary and breaking currents of breakers are then calculated using
procedures recommended by either ANSI/IEEE or IEC. Finally, the program compares these currents to
the rated capabilities of the breakers and reports the findings.
The breaker-rating logic utilizes a breaker connection model that is designed to work with traditional
symmetrical-sequence networks where circuit breakers connections are not modeled explicitly. The
connection model associates each breaker with the bus, branches and generators that it protects. This model
has shown to be an accurate and easy-to-use method of describing the breaker scheme for the purpose of
breaking rating.
The commands for rating breakers have many options that enable each company to customize the checking
algorithm to the company policies and to the engineers’ interpretation of the standards.
The output of the check-breaker-rating command is a text report showing the highest fault current as a
percentage of the breaker rating. The report calls attention to those breakers that are operating at or near
their short circuit ratings and therefore warrant closer scrutiny by the engineers. Optionally the user can
select to create checking output in the CSV format.
The user can also use the companion Breaker Checking Comparison Program to quickly find and highlight
differences between two CSV-formatted breaker rating report files.
The Breaker Rating Module has been proven in over 60 utilities worldwide.
FILE COMMENTS:
29-BUS TEST SYSTEM
OUT-OF-SERVICE EQUIPMENT:
NONE.
==================================================================================================================================
==================================================================================================================================
BREAKER RATING REPORT
___BREAKERS__________________DUTY(%)___DUTY(A)__BKR_CAPA(A)__MAX_SC_CASE_______________Isc(A)__ANSI_X/R__FLAG_
FLAG: W1 - BREAKER SHORT CIRCUIT CURRENT DUTY EXCEEDS THE GIVEN THRESHOLD VALUE
W2 - BREAKER MOMENTARY CURRENT DUTY EXCEEDS THE GIVEN THRESHOLD VALUE
W3 - BREAKER OPERATING KV EXCEEDS ITS MAX DESIGNED KV
FOUND 2 BREAKERS WITH INTERRUPTING DUTY HIGHER THAN 95.0% OF RATED CAPABILITY
0 BREAKERS WITH MOMENTARY DUTY HIGHER THAN 95.0% OF RATED CAPABILITY
0 BREAKER(S) WITH OPERATING KV HIGHER THAN MAX DESIGNED KV
==================================================================================================================================
FLT# DESCRIPTION
==================================================================================================================================
==================================================================================================================================
BREAKER CONNECTED EQUIPMENT LISTS:
==================================================================================================================================
==================================================================================================================================
BREAKER DATA:
___BREAKERS_________________RATING____MRATING__BASIS__ITRPT__PT1__PT2___OPKV___MXKV____K__RCLS____________COMMENT_________________
BUS 6 NEVADA 132.kV:
NV-CLY-REU 3000.0MVA 20000.0A TC 5.0 4.0 4.0 132.0 139.0 1.00 8.0 30.0 2+1/2 scheme
==================================================================================================================================
The first part of the report is the title page. It lists information about the network being simulated and a number
of simulation and output options.
The second part of the report lists the checking results of the breakers that were studied. It contains the
following:
• Identification information, including the breaker name, the bus number, ID and kV. Breakers
connected to the same bus are grouped together in the listing.
• The breaker’s short-circuit duty and momentary duty in percent. 100% means that the current is equal
to the breaker’s rating.
• Computed interrupting capabilities of the breaker.
• Identification of fault that produces highest breaker current
• Fault current in Ampere.
• ANSI X/R Ratio of the fault
• Warning flags (W1, W2 or W3 at the extreme right) if fault current exceeds the threshold.
The third part of the report is a table that lists all the faults identified in part 2.
The breaker-connected equipment list and the breaker data table are the last two sections of the report.
Please See Section 5 for a detailed explanation of the output report format.
You can also startup OneLiner from a command line, with in-line
commands, to execute a breaker rating study. Please see Section 8.7 of
the OneLiner on-line help for more information.
You will now instruct the program to check the interrupting capabilities of the two breakers.
1. Select the Check | Circuit Breaker Rating command.
A dialog box will appear asking you to specify the checking parameters.
TO EXPLORE FURTHER
This tutorial covered only a small subset of the commands for rating circuit breaker. You can find a detailed
description of the breaker connection model and checking algorithms in Sections 3 and 4 of this manual.
BK01 LineD
LineA
BK03
LineC LineB
A simplified solution to this problem is to check breaker using full bus fault current, which is considered the
highest current at the bus. This approach to breaker rating can lead to overly conservative findings because most
breakers are connected to interrupt line or transformer current which can be much lower than total bus fault
current.
The connection model utilized in the breaker-rating program is more flexible and universal than the simplified
method above and at the same time it’s also easy to apply.
LineA
Connection model:
Group 1: Members: Line A; Method: Group current or Max device current
Group 2: Empty.
The program automatically simulates following faults whenever the breaker protects a branch:
1) A fault at bus 1. The breaker current in this case is simply the short-circuit current that flows
through the line at the bus 1 end. (Note: When a group contains just one piece of equipment, the
the maximum device current is the same as the group current)
2) A close-in fault in front of the breaker. The program does not actually perform this simulation
because it can deduce the needed breaker current using the previous fault solution. The breaker
current in this case is simply the short-circuit current that flows through the breaker to the fault.
3) A fault at Bus 1 with all branches at the bus except LineA outaged. The breaker current in this
case is simply the short-circuit current that flows through the line at the bus 1 end.
4) A close-in fault with the remote end open. In practice, this is computed as the total fault current if
a fault at bus 1with the lineA outaged.
The breaker’s ratings are compared to the maximum of the breaker fault current in these 4 cases. We will refer
to this as the “maximum branch current” from now on.
BK01 .
BK04 BK02
BK03
LineC LineB
Connection model:
Group 1: Members: LineA; Method: Group current or Max device current.
Group 2: Members: LineD; Method: Group current or Max device current.
Note: To model this configuration you can also include both LineA and LineD in Group 1 and set method to
“Max. Device Current” and leave Group 2 empty. However if you use this model you will not be able to specify
different contact parting time settings for fault clearing on these lines.
The program compares the breaker rating to the higher of the two currents:
• Maximum branch current for LineA
• Maximum branch current for LineD
The connection model for the other breakers in the ring-bus scheme is the same, except for the obvious
difference in the set of protected lines.
BK01 BK04
LineA LineC
BK02 BK05
LineB LineD
BK03 BK06
The program will check the middle breaker with exactly the same faults as in the ring-bus example.
For the breaker BK01, in addition to protecting the adjacent line, we must consider the possibility that it may
have to interrupt the total bus fault current. The connection model is therefore:
Group 1: Member: LineA; Method: Group current or Max device current.
Group 2: Member: Bus; Method: Group current or Max device current.
BK01
Breaker BK01 is normally open. When one of the other breakers is taken out of service, BK01 is used (in
conjunction with some of the switches shown) to bypass the out-of-service breaker. Clearly, the transfer breaker
BK01 must be rated as high as the breakers that it bypasses. The connection model is therefore:
Group 1: Members: LineA, LineB, LineC; Method: Max device current.
Group 2: Empty.
The program computes these currents compute for this connection model:
• Maximum branch current for LineA
• Maximum branch current for LineB
• Maximum branch current for LineC
The program compares the ratings of the transfer breaker to the highest of these currents.
The other breakers in this scheme are modeled the same way as the line-breaker example.
BK01
Bus Section 1
BK01 BK02
In practice, the program simulates a single fault at the generator bus and compares the breaker rating to the
higher of these two currents: the total fault current less the contribution from the generating unit; and the fault
current from the generating unit.
Bus1 12.8 kV
BK01
Distribution system
not explicitly modeled
4.1 INTRODUCTION
This section describes the methods for checking the breaker rating for
• Breakers that ANSI/IEEE rated, based on a total-current basis (Section 4.5)
• Breakers that ANSI/IEEE rated, based on a symmetrical-current basis (Section 4.6)
• Breakers that are IEC rated (Section 4.7)
Where:
Rc is the real part of Zc
Xc is the imaginary part of Zc
f is the system nominal frequency.
Separate equivalent frequency can be specified for calculating peak short circuit current and breaking short
circuit current.
Complex Thevenin impedance method: The X/R is computed as ratio between the imaginary and the real part of
the complex Thevenin equivalent impedance of the system as seen from the faulted bus.
⎛ −
4πt ⎞
⎜ 1 + 2e X /R ⎟
f1 = max⎜1.0, ⎟ (4.2)
⎜ S ⎟
⎝ ⎠
where
t – Circuit breaker contact parting time in cycles
S – Asymmetry factor. S always equals 1 for breaker rated on total current basis. For breakers rated on
symmetrical current basis S assumes following values dependent on breaker interrupting time:
Figure 4.1. Three phase and line to ground fault multiplying factors that include
effects of dc decrement only.
Figure 4.4. The current rating of a breaker as a function of its operating voltage.
Though not required by the standards, the program gives the user the option of forcing K to be 1 when the
maximum design kV is higher than a certain kV threshold. When K is 1, the interrupting capability is
computed at the maximum design kV, and it is assumed to be constant regardless of the breaker’s operating
voltage.
Reclosing
If the breaker’s reclosing duty cycle is different from the standard cycle of CO + 15s + CO, then its ratings
must be reduced by a derating factor. This factor, D, in percent, is computed as follow.
D = d1(n-2) + d1(15-t1)/15 + d1(15-t2)/15 … (4.3)
Where:
d1 – The interrupting capability reduction factor in percent. This factor is a function of the breaker’s
interrupting capability (See figure 4.5)
n – The total number of contact openings.
t1 – The first reclosing interval less than 15 seconds.
t2 – The second reclosing interval less than 15 seconds, etc.
If the flag “Do not derate this breaker” is set, then D is set to zero by the program.
For each breaker this computation is carried out for various fault currents described in Section 4.2. The
program shows the breaker’s highest momentary current duty, dmmax, in the checking report. The program
issues a warning if this value is greater than the threshold entered by the user.
where
f is the system nominal frequency in Hz.
t is the contact parting time in seconds.
X/R is the system X/R ratio at the fault bus as described in section 4.3.
The program computes total asymmetrical breaking current as:
I p = κ 2 I sc (4.21)
5.1 INTRODUCTION
The Breaker Rating Module generates reports showing the breaker duty, i.e., the breaker current as a percentage
of their ratings. The report calls attention to those breakers that are operating at or near their short circuit ratings
and therefore warrants closer scrutiny by the protection engineers.
The program produces reports in two different formats: the text format and the comma-delimited (csv) format.
The text output file is formatted for easy reading. The CSV format is designed for efficient processing by
computer programs. The text output format is described in sections 5.2-5.5. The CSV output format is described
in section 5.6.
OUT-OF-SERVICE EQUIPMENT:
GENTR on 11 ROANOKE 13.8kV
2-W XFMR 28 ARIZONA 132.kV - 27 ARKANSAS 33.kV 1T
The items listed in the result are similar to the case of IEEE rated breakers, except for Ik, the symmetrical short
circuit current for the fault.
__FLT#___FLT_CONN___FLT_AMPS___ANSI_X/R__
Fault table contains description of all short circuit cases identified in the checking report. The cases are listed in
the table in ascending order of case number:
==================================================================================================================================
FAULT TABLE:
FLT# DESCRIPTION
3. 3LG Bus fault on:
NEVADA 132. kV
with outage(s):
NEVADA 132. kV - CLAYTOR 132. kV 1L
7. 3LG Bus fault on:
REUSENS 132. kV
NOTE: A single letter code in parenthesis that follows protected equipment group identifier shows group
checking method setting: T- Total group current; M- Maximum current. If a piece of equipment in the list is out-
of-service it’s identifier will have a * printed in front.
BREAKER DATA:
___BREAKERS_________________RATING____MRATING__BASIS__ITRPT__PT1__PT2___OPKV___MXKV___K__RCLS____________COMMENT__________________
NOTE:
RATING Breaker rated interrupting capability.
M.RATING Breaker rated momentary capability.
BASIS Rating basis: TC- Total current; SC- Symmetrical current
ITRPT Interrupting time
PT1, PT2 Contact parting time setting for each group
OPKV Operating kV
K kV range factor
RCLS Reclosing intervals
COMMENT Comments
The second section contains the checking results. Each row in this section contains checking result for a breaker,
with following fields: (Note: The information in this section is the same as that in Section 5.3. See Section 5.3
for additional explanation.)
6.1 INTRODUCTION
The Breaker Rating Comparison Utility is designed to compare two breaker-rating cases and report on the
differences between them. One common application of this program is to examine the effect of generation
expansion on the short-circuit duty of circuit breakers. The comparison program allows a quick comparison of
breaker checking reports generated by the Breaker Rating Module for the cases before and after the new
generation is modeled.
Where:
The program is assumed to be in ASPENBK04 directory
FileA.csv: First checking report file name
FileB.csv: Second checking report file name
Output.rep: comparison report file name.
The program will starts up, read the input files, perform comparison,
write the report and terminate. There will be no user interaction involved
in this mode.
Index Flag 35
G
Generator Breaker 21
Group Current 24
branch outages 24
H
Help 16
A
AC And DC Decrements 26 I
IEC Breakers
B checking algorithm 31
Interrupting Duty 28
Breaker And A Half Scheme 19
Breaker Connection Model
breaker and a half example 19 M
bus tie example 20 Maximum Branch Current 23
distribution breaker example 21 Maximum device current 23
generator breaker example 21 Maximum Device Current 18
line breaker example 18 branch outages 23
overview 17 Momentary Duty 28
ring bus example 19
transfer breaker example 20
Breaker Dialog Box 10 N
Breaker Rating Comparison Utility 39 NACD See Non-AC Decay Ratio
Bus Tie Breaker 20 Non-AC Decay Ratio 28
C O
Checking Algorithm 23 On-Line Help 16
IEC 31
symmetrical-current rated breakers 29
P
total current rated breakers 26
Command Line Printer
Breaker Rating Comparison Utility 39 select 44
Compare Results From 2 Cases 41
CSV Output Format 33, 37
R
S
Sample Report 6
Symbol * In Output 36
Symmetrical Current Rated Breakers
checking algorithm 29
T
Total Current Rated Breakers
checking algorithm 26
Total Group Current 18
Transfer Breaker 20
Tutorial 10
W
Warning Flag 35
X
X/R Ratio
ANSI method 24
complex Thevenin impedance method 24
IEC equivalent frequency method 24