Model: 1500REOZDB

4-Cycle
380--4160 V Diesel

Standard Features
D Kohler Co. provides one-source responsibility for the generating
system and accessories.
D The generator set and its components are prototype-tested,
factory-built, and production-tested.
Ratings Range D The 60 Hz generator set offers a UL 2200 listing.
D At 60 Hz the generator set accepts rated load in one step.
60 Hz 50 Hz
D The generator set complies with ISO 8528-5, Class G3
Standby: kW 1160--1500 1200--1320 requirements for transient performance.
kVA 1450--1875 1500--1650 D The 60 Hz generator set engine is certified by the Environmental
Prime: kW 1050--1360 1088--1200 Protection Agency (EPA).
kVA 1313--1700 1360--1500 D A one-year limited warranty covers all systems and components.
Two-, five-, and ten-year extended warranties are also available.
D Generator features:
d The brushless, rotating-field generator has broadrange
reconnectability.
d The pilot-excited, permanent-magnet generator (PMG) provides
superior short-circuit capability.
D Other features:
d Controllers are available for all applications. See controller
features inside.
d The generator set-to-skid mounting options are either integral
vibration isolation or direct mounting with spring isolators.
d Electronic engine controls manage the engine.

Generator Ratings
150_C Rise 130_C Rise 125_C Rise 105_C Rise
Standby Rating Standby Rating Prime Rating Prime Rating
Generator Voltage Ph Hz kW/kVA Amps kW/kVA Amps kW/kVA Amps kW/kVA Amps
220/380 3 60 1160/1450 2203 1160/1450 2203 1050/1313 1994 1050/1313 1994
240/416 3 60 1410/1763 2446 1370/1713 2377 1340/1675 2325 1270/1588 2203
277/480 3 60 1500/1875 2255 1500/1875 2255 1360/1700 2045 1360/1700 2045
7M4050
220/380 3 50 1248/1560 2370 1200/1500 2279 1200/1500 2279 1088/1360 2066
230/400 3 50 1304/1630 2353 1248/1560 2252 1200/1500 2165 1160/1450 2093
240/416 3 50 1304/1630 2262 1224/1530 2123 1200/1500 2082 1144/1430 1985
220/380 3 60 1480/1850 2811 1480/1850 2811 1340/1675 2545 1340/1675 2545
240/416 3 60 1500/1875 2602 1500/1875 2602 1360/1700 2359 1360/1700 2359
277/480 3 60 1500/1875 2255 1500/1875 2255 1360/1700 2045 1360/1700 2045
7M4052
220/380 3 50 1320/1650 2507 1320/1650 2507 1200/1500 2279 1200/1500 2279
230/400 3 50 1320/1650 2382 1320/1650 2382 1200/1500 2165 1200/1500 2165
240/416 3 50 1320/1650 2290 1280/1600 2221 1200/1500 2082 1200/1500 2082
7M4174 220/380 3 60 1500/1875 2849 1500/1875 2849 1360/1700 2583 1360/1700 2583
7M4176 220/380 3 60 1500/1875 2849 1500/1875 2849 1360/1700 2583 1360/1700 2583
7M4290 347/600 3 60 1500/1875 1804 1500/1875 1804 1360/1700 1636 1360/1700 1636
2400/4160 3 60 1500/1875 260 1500/1875 260 1360/1700 236 1360/1700 236
7M4368
1905/3300 3 60 1320/1650 289 1320/1650 289 1200/1500 262 1200/1500 262
2400/4160 3 60 1500/1875 260 1500/1875 260 1360/1700 236 1360/1700 236
7M4370
1905/3300 3 50 1320/1650 289 1320/1650 289 1200/1500 262 1200/1500 262
RATINGS: All three-phase units are rated at 0.8 power factor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the
duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. Prime Power Ratings: Prime power ratings apply to
installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in
accordance with ISO-8528/1, overload power in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings, consult the factory. Obtain the technical
information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design or specifications without notice and without any
obligation or liability whatsoever. GENERAL GUIDELINES FOR DERATION: ALTITUDE: Derate 1% per 100 m (328 ft.) elevation above 400 m (1312 ft.). TEMPERATURE: Derate 2.0% per 5_C (9_F)
temperature above 40_C (104_F).
G5-229 (1500REOZDB) 7/03b
 Alternator Specifications
Specifications Generator D NEMA MG1, IEEE, and ANSI standards compliance for
temperature rise and motor starting.
Type 4-Pole, Rotating-Field
Exciter type Brushless, Permanent- D Sustained short-circuit current of up to 300% of the rated
Magnet current for up to 10 seconds.
Voltage regulator Solid State, Volts/Hz D Sustained short-circuit current enabling downstream circuit
Insulation: NEMA MG1 breakers to trip without collapsing the generator field.
Material . . . . . . . . . . . . . . . . . . . . . . . . . . Class H, Synthetic,
Nonhygroscopic D Self-ventilated and dripproof construction.
Temperature rise . . . . . . . . . . . . . . . . . . 130_C, 150_C Standby D Superior voltage waveform from two-thirds pitch windings
Bearing: quantity, type 1, Sealed and skewed stator.
Coupling Flexible Disc D Digital solid-state, volts-per-hertz voltage regulator with
Amortisseur windings Full ±0.25% no-load to full-load regulation.
Rotor balancing 125% 60 Hz, 150% 50 Hz
D Brushless alternator with brushless pilot exciter for
Voltage regulation, no-load to full-load excellent load response.
(with <0.5% drift due to temp. variation) 3-phase sensing, ±0.25%
One-step load acceptance at 60 Hz 100% of Rating
Unbalanced load capability 100% of Rated Standby
Current
Peak motor starting kVA: (35% dip for voltages below)
480 V, 416 V 7M4050 (4 bus bar) . . 4500 (60 Hz), 3600 (50 Hz)
480 V, 416 V 7M4052 (4 bus bar) . . 5500 (60 Hz), 4700 (50 Hz)
380 V 7M4174 (4 bus bar) . . 4200 (60 Hz)
380 V 7M4176 (4 bus bar) . . 5400 (60 Hz)
600 V 7M4290 (4 bus bar) . . 5700 (60 Hz)
4160 V, 3300 V 7M4368 (6 lead) . . . . . 4900 (60 Hz), 2900 (50 Hz)
4160 V, 3300 V 7M4370 (6 lead) . . . . . 5500 (60 Hz), 3000 (50 Hz)

Application Data
Engine Engine Electrical
Engine Specifications 60 Hz 50 Hz Engine Electrical System 60 Hz 50 Hz
Manufacturer Detroit Diesel/MTU Battery charging alternator:
Engine: model 12V4000 12V4000 Ground (negative/positive) . . . . . . . Negative
(T123-7M36) (T123-7M35) Volts (DC) . . . . . . . . . . . . . . . . . . . . . 24
Engine: type 4-Cycle, Ampere rating . . . . . . . . . . . . . . . . . 70
Turbocharged, Intercooled
Starter motor rated voltage (DC) Dual, 24
Cylinder arrangement 12V
Battery, recommended cold cranking
Displacement, L (cu. in.) 49 (2975) amps (CCA):
Bore and stroke, mm (in.) 165 (6.5) x 190 (7.5) Qty., CCA rating . . . . . . . . . . . . . . . 4, 2500
Compression ratio 15.5:1 Battery voltage (DC) 12
Piston speed, m/min. (ft./min.) 684 (2244) 570 (1870)
Rated rpm 1800 1500
Fuel
Max. power at rated rpm, kWm (BHP) 1640 (2200) 1465 (1965) Fuel System 60 Hz 50 Hz
Cylinder head material Cast Iron Fuel supply line, min. ID, mm (in.) 20 (0.79)
Crankshaft material Forged Steel Fuel return line, min. ID, mm (in.) 20 (0.79)
Valve (exhaust) material High Alloy Steel Max. fuel flow, Lph (gph) 1110 (293) 1020 (269)
Governor: type, make/model MDEC Electronic Control Min./max. fuel pressure at engine
supply connection, kPa (in. Hg) 10 (3)/150(44)
Frequency regulation, no-load to full-load Isochronous
Fuel filter 2, Secondary
Frequency regulation, steady state ±0.25%
Recommended fuel #2 Diesel
Frequency Fixed
Air cleaner type, all models Dry Lubrication
Exhaust Lubricating System 60 Hz 50 Hz
Type Full Pressure
Exhaust System 60 Hz 50 Hz
Oil pan capacity, dipstick mark max.,
Exhaust manifold type Dry L (qt.) 200 (211)
Exhaust flow at rated kW, m3/min. (cfm) 366 (12925) 294 (10383) Engine oil capacity, initial filling, L (qt.) 260 (275)
Exhaust temperature at rated kW, dry Oil filter: quantity, type 4, Spin-On
exhaust, _C (_F) 460 (763) 490 (914)
Oil cooler Water-Cooled
Maximum allowable back pressure,
kPa (in. Hg) 5.1 (1.5)
Exhaust outlet size at engine hookup,
mm (in.) 2 @ 254 (10)

G5-229 (1500REOZDB) 7/03b

 Application Data
Cooling Systems Operation Requirements
Radiator System 60 Hz 50 Hz Air Requirements 60 Hz 50 Hz
Ambient temp., standby rating, _C (_F) 40 (104) 45 (113) Radiator-cooled cooling air, 1948 1716
m3/min. (scfm)[ (68800) (60600)
Ambient temp., prime rating, _C (_F) 45 (113) 50 (122)
High ambient radiator-cooled cooling air, 2132
Engine water capacity, L (gal.) 212 (56)
m3/min. (scfm)[ (75300) —
Radiator system capacity, including
Cooling air required for generator set
engine, L (gal.) 587 (155)
when equipped with CWC or remote
Engine jacket water flow, Lpm (gpm) 1166 (308) 935 (247) radiator, based on 14_C (25_F) rise,
Charge cooler water flow, Lpm (gpm) 647 (171) 485 (128) m3/min. (scfm)[ 549 (19400) 524 (18500)
Heat rejected to cooling water at rated Combustion air, m3/min. (cfm) 132 (4662) 120 (4238)
kW, dry exhaust, kW (Btu/min.) 701 (39850) 660 (37550) Heat rejected to ambient air:
Heat rejected to charge cooling water at Engine, kW (Btu/min.) . . . . . . . . . . 75 (4250)
rated kW, dry exhaust, kW (Btu/min.) 400 (22750) 411 (23350) Generator, kW (Btu/min.) . . . . . . . . 79 (4493) 72 (4081)
Water pump type Centrifugal [ Air density = 1.20 kg/m3 (0.075 lbm/ft3)
Fan diameter, including blades, mm (in.) 1829 (72)
Fan, kWm (HP) 60 (81) 48 (64) Fuel Consumption 60 Hz 50 Hz
Max. restriction of cooling air, intake and Diesel, Lph (gph) at % load Standby Rating
discharge side of radiator, kPa (in. H2O) 0.125 (0.5) 100% 389.4 (102.9) 340.9 (90.1)
75% 296.4 (78.3) 254.4 (67.2)
High Ambient Radiator System 60 Hz 50 Hz
50% 207.2 (54.7) 173.1 (45.7)
Ambient temperature, _C (_F) 50 (122) —
25% 117.1 (30.9) 95.1 (25.1)
Engine water capacity, L (gal.) 212 (56) —
Diesel, Lph (gph) at % load Prime Rating
Radiator system capacity, including
engine, L (gal.) 625 (165) — 100% 348.5 (92.1) 306.4 (80.9)
Engine jacket water flow, Lpm (gpm) 1166 (308) — 75% 269.3 (71.1) 229.8 (60.7)
Charge cooler water flow, Lpm (gpm) 647 (171) — 50% 189.1 (50.0) 157.9 (41.7)
Heat rejected to cooling water at rated 25% 108.1 (28.6) 87.2 (23.0)
kW, dry exhaust, kW (Btu/min.) 701 (39850) —
Heat rejected to charge cooling water at
rated kW, dry exhaust, and at innercooler
coolant inlet temperature <57_C (135_F),
kW (Btu/min.) 400 (22750) —
Controller
Water pump type Centrifugal —
Fan diameter, including blades, mm (in.) 2057 (81) —
Fan, kWm (HP) 86 (115) —
Max. restriction of cooling air, intake and
discharge side of radiator, kPa (in. H2O) 0.125 (0.5) —

Remote Radiator System* 60 Hz 50 Hz

Connection sizes: Class 150 ANSI Flange
Decision-Makert 550 Controller
Water inlet, mm (in.) . . . . . . . . . . . . 191 (7.5) Bolt Circle
Audiovisual annunciation with NFPA 110 Level 1 capability.
Water outlet, mm (in.) . . . . . . . . . . . 191 (7.5) Bolt Circle Programmable microprocessor logic and digital display features.
Intercooler inlet/outlet, mm (in.) . . 152 (6.0) Bolt Circle Generator safeguard circuit protection.
Static head allowable 12- or 24-volt engine electrical system capability.
above engine, kPa (ft. H2O) 149 (50) Remote start, remote annunciation, and remote communication options.
Refer to G6-46 for additional controller features and accessories.
* Contact your local distributor for cooling system options and
specifications based on your specific requirements.

G5-229 (1500REOZDB) 7/03b

KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems
Phone 920-565-3381, Fax 920-459-1646 Asia Pacific Headquarters
For the nearest sales and service outlet in the 7 Jurong Pier Road
US and Canada, phone 1-800-544-2444 Singapore 619159
KohlerPowerSystems.com Phone (65)264-6422, Fax (65)264-6455

Standard Features and Accessories

Additional Standard Features Paralleling System
- Load-Sharing Module
D Alternator Protection
- Voltage Adjust Control
D Electronic, Isochronous Governor
D Oil Drain Extension Maintenance and Literature
- General Maintenance Literature Kit
D Operation and Installation Literature
- Maintenance Kit
D Pilot-Excited, Permanent-Magnet Generator
- NFPA 110 Literature
- Overhaul Literature Kit
Accessories
- Production Literature Kit
Enclosed Unit
- Sound Enclosure and Subbase Fuel Tank Packages Controller
- Weather Enclosure and Subbase Fuel Tank Packages - Common Failure Relay Kit
Open Unit - Communication Products and PC Software
- Exhaust Silencer, Critical - Customer Connection Kit
60 Hz Kit: PA-361617 - Dry Contact Kit (isolated alarm)
50 Hz Kit: PA-361618
- Prime Power Switch
- Exhaust Silencer, Hospital
60 Hz Kit: PA-361626 - Remote Annunciator Panel
50 Hz Kit: PA-361619 - Remote Audiovisual Alarm Panel
- Flexible Exhaust Connector, Stainless Steel - Remote Emergency Stop Kit
Cooling System - Remote Mounting Cable
- Block Heater; Recommended for Ambient Temperatures Below - Run Relay Kit
10_C (50_F)
Miscellaneous Accessories
- City Water Cooling - _______________________________________________
- High Ambient Radiator - _______________________________________________
- Remote Radiator Cooling - _______________________________________________
Fuel System - _______________________________________________
- Flexible Fuel Lines
- Fuel Pressure Gauge
Dimensions and Weights
- Fuel/Water Separator
- Subbase Fuel Tank with Day Tank Overall Size, L x W x H, max., mm (in.): 5838 x 2232 x 2510
(229.84 x 87.88 x 98.80)
Electrical System Weight (radiator model), wet, max., kg (lb.): 14061 (31000)
- Battery
- Battery Charger, Equalize/Float Type
- Battery Charger, Equalize/Float Type Installed
- Battery Heater
- Battery Rack and Cables H
Engine and Generator
- Air Cleaner, Heavy Duty
- Air Cleaner Restriction Indicator
- Bus Bar Kits (standard on 7M generators, 380--600 volt only) W L
- Engine Fluids (Oil and Coolant) Added
NOTE: This drawing is provided for reference only and should not be used for planning
- Generator Strip Heater installation. Contact your local distributor for more detailed information.
- Line Circuit Breaker (NEMA type 1 enclosure)
DISTRIBUTED BY:
- Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure)
- Optional Generators
- Rated Power Factor Testing
- Integral Vibration Isolation Mounting
- Direct Mounting
- Spring Isolators

E 2003 by Kohler Co. All rights reserved.

G5-229 (1500REOZDB) 7/03b