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MT QB Unit 1& 2

The document contains questions related to manufacturing technology processes like metal casting and joining processes. It is divided into three parts - Part A contains short answer questions, Part B contains questions requiring explanations with diagrams, and Part C contains application-based questions requiring detailed explanations and diagrams. The questions cover topics such as casting processes and defects, pattern making, molding materials and processes, furnaces, gating systems, core making, and joining processes including welding, brazing, soldering techniques and their application areas.

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61 views4 pages

MT QB Unit 1& 2

The document contains questions related to manufacturing technology processes like metal casting and joining processes. It is divided into three parts - Part A contains short answer questions, Part B contains questions requiring explanations with diagrams, and Part C contains application-based questions requiring detailed explanations and diagrams. The questions cover topics such as casting processes and defects, pattern making, molding materials and processes, furnaces, gating systems, core making, and joining processes including welding, brazing, soldering techniques and their application areas.

Uploaded by

sivasa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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DEPARTMENT OF MECHANICAL ENGINEERING

EME21006 – MANUFACTURING TECHNOLOGY


QUESTION BANK
UNIT 1 – METAL CASTING PROCESS
PART – A (2 Marks)

1. Define casting.

2. Define mould.

3. Define pattern.

4. Name any two pattern materials

5. Give any two types of pattern

6. Define pattern allowances.

7. What are the requirements of core sand?

8. What is gating?

9. What are the different types of core?

10. What are the properties of moulding sand?

11. What are the different types of moulding sand?

12. Write down the ingredients of moulding sand?

13. What are the different types of moulding processes?

14. Write down the different types of furnaces used for casting.

15. Write down the different zones in cupola furnace.

16. What is Centrifugal casting?

17. Define Lost wax Pattern?

18. Give the advantages of green sand mould.

19. Mention the merits and Demerits of investment casting.

20. What are the different types of defects found in casting process?
Part-B (6 Marks)
1. Explain any four types of patterns used in foundry with a neat sketch
2. What are pattern allowances? Explain any two pattern allowances with a neat sketch.
3. Explain the constituents of moulding sand.
4. What are the types of moulding sand and explain any two type of moulding sand.
5. Explain the properties of moulding sand.
6. Explain sand slinger with neat sketch..
7. Explain the three types of core binders.

8. Explain any three types of core.


9. What is sand testing? Explain the tools used in sand testing?
10. Explain the squeeze jolting machine with sketch.
11. Explain ceramic mould casting with a neat sketch.
12. Explain the shell moulding process with a neat sketch..
13. Explain hot chamber die casting and also with a neat sketch.
14. Explain gravity die casting and also write its applications.
15. Explain the different types of defects in casting with a neat sketch?

Part-C (10 Marks)

1. Explain the steps involved in sand moulding process with a neat sketch?
2. Explain the working principles of investment casting process with a neat sketch?
3. Explain the construction and operation of Cupola furnace with a neat sketch?
4. Explain the pressure die casting process with a neat sketch? Also write its advantages
and disadvantages.
5. Describe the centrifugal casting process with a neat sketch?
6. Explain the different core making process with a neat sketch?
.
UNIT 2 – JOINING PROCESS
PART – A (2 Marks)

1. Define Welding.
2. What is arc welding?
3. Write the types of welding joints.
4. What are the types of welding?
5. Classify the types of electrodes?
6. What are the types of gas welding?
7. What are the types of flame characteristics?
8. Give any two advantages of gas welding.
9. Define Soldering.

10. Define Brazing.

11. Give the advantages of MIG welding.

12. Give the advantages of SAW welding.

13. Write down the advantages of TIG welding.

14. What is the working principle of plasma arc welding?

15. Write the applications of plasma arc welding.

16. Write the working principle of laser beam welding.

17. Write the working principle of electron beam welding.

18. Give the applications of electron beam welding.

19. Write the working principle of friction welding.

20. List out the defects in welding process.


Part-B(6Marks)
1. Explain the flame characteristics of gas welding process with a neat sketch.
2. Give the advantages and limitations of gas welding.
3. Differentiate arc welding and gas welding.
4. Explain the Shielded Metal Arc welding with a neat sketch.
5. Write the advantages and disadvantages and applications of submerged arc welding.
6. Explain the seam welding process and discuss its advantages.
7. Write the advantages and disadvantages, Applications of laser beam welding.
8. Advantages and applications of electron beam welding
9. Explain friction welding with a neat sketch?
10. Explain Brazing and its types.
11. Explain Soldering and its types.
12. Explain cracks and distortion with a sketch.
13. Write down the properties of adhesives.
14. Explain Metal Inert Gas Welding with a neat sketch?
15. Explain Plasma Arc welding and also write its advantages?

Part-C (10 Marks)

1. Explain TIG welding process with a neat sketch.


2. Explain Thermite welding process with a neat sketch.
3. Explain resistance welding with a neat sketch.
4. Explain Laser Beam welding with a neat sketch.
5. Explain Electron Beam welding with a neat sketch. .
6. Explain submerged arc welding with a neat sketch.

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