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Heat Pumps

The document provides specifications and installation instructions for CPLE heat pump models. It includes dimensional data for different chassis sizes and models. It describes features like low pressure control, accumulator, check flow rater, and defrost controls. It provides guidance on proper installation location, electrical service, refrigerant tubing installation including brazing, leak testing, and system charging. It also summarizes operation of scroll compressors and reversing valves. Finally, it covers installation of an outdoor thermostat and operation of an all fuel control board.

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DJ G
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32 views

Heat Pumps

The document provides specifications and installation instructions for CPLE heat pump models. It includes dimensional data for different chassis sizes and models. It describes features like low pressure control, accumulator, check flow rater, and defrost controls. It provides guidance on proper installation location, electrical service, refrigerant tubing installation including brazing, leak testing, and system charging. It also summarizes operation of scroll compressors and reversing valves. Finally, it covers installation of an outdoor thermostat and operation of an all fuel control board.

Uploaded by

DJ G
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HEAT PUMPS

CPLE
Heat Pump CPLE
DIMENSIONAL DATA
CPLE18-60 MODELS

• 10 S.E.E.R.
SMALL CHASSIS = 23" [58cm]
• Low pressure LARGE CHASSIS = 29" [73cm]
SMALL CHASSIS = 23" [58cm]
LARGE CHASSIS = 29" [73cm]

control
• Accumulator
CPLE18 = 22.5" [57cm]

• Check-flow rater CPLE24 = 30" [76cm]


CPLE30 = 30" [76cm]
SMALL
CHASSIS

expansion CPLE36
CPLE42
CPLE48
=
=
=
25" [63cm]
30" [76cm]
32.5" [81cm]
LARGE
CHASSIS

device CPLE60 = 32.5" [81cm]

• Defrost controls

1-1/8" [28.5mm] DIA. POWER


ADDITIONAL 1-1/2" [38.1mm] 7/8" [22.2mm] DIA. CONTROL
ELEVATED CHANNEL
FORMED INTO BOTTOM PAN
LIQUID CONN. SUCTION CONN.
Nomenclature

CPLE 18 1

LOUVERED SERIES VOLTAGE DESIGNATOR


10 SEER CONDENSING 1 = 208-230/1/60
HEAT PUMP 3 = 208/230/3/60

NOMINAL CAPACITY
18 = 1-1/2 TONS
24 = 2 TONS
30 = 2-1/2 TONS
36 = 3 TONS
42 = 3-1/2 TONS
48 = 4 TONS
60 = 5 TONS
INSTALLING & OPERATING
SETTING OF THE UNIT
• Unobstructed condenser air inlet and
discharge
• 10 inches minimum air clearance on all sides
• 18 inches clearance at the service access
• Unit to be mounted solid level foundation
• Make sure rooftop application can handle the
weight
ELECTRICAL SERVICE
• Unit rating plate will list electrical data
for proper size of electrical service
• Make owner familiar with location of the
over
• 18 gauge wire is needed for 24 volt
control wiring
REFRIGERANT TUBING

• USE ONLY REFRIGERANT GRADE COPPER


INDICATED IN TABLE 1

• SUCTION LINE INSULATION IS


NECESSARY TO PRESENT
CONDENSATION

• 3/8 WALL THICKNESS OF ARMFLEX IS


SATISFACTORY
BRAZING THE LINE SET
• Tubing should be cut with a good tubing cutter
• Clean off any burrs
• Wrap a wet rag or use a thermal paste around a
service valve to prevent overheating
• Trickle a small amount of nitrogen through the
line set
• Braze with silver solder
LEAK TESTING

• Visually check all solder joints with an


inspection mirror
• Add a trace amount of R22 and then fill
line with 200 psig of dry nitrogen
• Test with soap bubbles or electronic leak
detector
• If there are no leaks vacuum line set to
500 microns and hold for 30 minutes
SYSTEM CHARGE
• System comes charged for 15 foot of
line set and matching evaporator
• Adjust the charge for every additional
foot of line set(see chart)
• Systems with over 50 foot line set may
require an oil charge adjustment
• Adjust the charge by the Superheat
Method (see video)
CLJ & CPLJ
Conversion To Scroll Compressors
Scroll Compressors should never
be pumped down into a vacuum .This could
could cause internal arching and cause the
compressor to fail.
Scroll Compressors do not
need
crank case heaters.
COOLING MODE
HEATING MODE
The Reversing Valve Is Energized In
The Cooling And Defrost Modes Only
Reversing Valve
Pilot Valve

Solenoid w/feeder tubes


Hot Gas
Discharge tube

Pilot Valve Tubes

True Suction tube


ACCUMULATOR
Defrost Control
DEFROST CONTROL BOARD
INSTALLATION
LOCATION

• 10 TO 12 INCHES FROM WALLS OR OBSTRUCTIONS


• IF THERE IS AN OVERHANG….. SHOULD BE AT LEAST 36 INCHES
CLEARANCE
• UNIT IS TO BE MOUNTED ON A SOLID, LEVEL FOUNDATIONS
ELECTRICAL
• ALL WIRING MUST BEIN ACCORDANCE WITH THE NATIONAL
ELECTRICAL CODE
• RATING PLATE ON THE CONDENSING UNIT LISTS ELECTRICAL
DATA NECESSARY FOR THE SELECTION OF PROPER SIZE
ELECTRICAL SERVICE AND OVER-CURRENT PROTECTION
• CONTROL WIRING REQUIRES A 24 VOLT MINIMUM 25 VA SERVICE
FROM THE INDOOR TRANSFORMER ……………... 18 GAUGE
WIRE MUST BE USED
TEMPERTURE RISE METHOD
CFM = KW x 3413
TEMPERATURE RISE x 1.08
where :
KW = The indoor section's measured input power =
Volts x Amps
and :
Volts = The measured Volts at the Indoor Section
Amps = The measured Amps at the indoor Section
Temp. Rise = The temperature of the supply air minus the temperature of the
return air
3413 = BTU per KW
1.08 = specific heat air constant
e.g. :
The input power to the indoor section = 10 KW
The Temperature Rise = 20o F

CFM = 10 x 3413 = 1580


TEMPERTURE SPLIT
Verifying proper air flow
● Set thermostat to emergency heat
mode. Call for heat.
● Measure ΔT @ indoor coil
● Measure Electric Heat volts & amps
● BTU = Watts (Volts X Amps) X 3.413
● CFM = BTU / (ΔT X 1.08)
All Fuel Board
• Goodman Part # AFE 18-60
• Primary Functions
• Control Inputs
• Control Outputs
• Normal Operation
• Outdoor Thermostat Mode
• Control Environment
Primary Functions
• Interface Between a Heat Pump
Thermostat and a Heat Pump and
a Fossil Fuel Furnace
• Option for an Outdoor
Thermostat
• Compressor Short Cycling
Prevention
Normal Operation
• 1st Stage Cooling from Thermostat
Operates the Heat Pump Compressor
• 2nd Stage Cooling or an Emergency
Heat Call Operates the Fossil Fuel
Furnace & Disables Compressor
• Timer Prevents Compressor from
Operating for 120 Seconds from De-
Activation
Control Inputs
• “R” - Source is Furnace “R” Terminal
– Distributes “R” to Heat Pump & Thermostat
• “C” - 24VAC Common ; Source is Furnace
– Distributes “C” to Heat Pump & Thermostat
• “O” - Reversing Valve Routed to Heat Pump
• “E”- Emergency drops out heat pump via
K2 contact energizing W2 gas furnace heat
• “W2”- 2nd Stage Call for Heat
– Identical to Emergency Heat ; Connected to Same on
Control
Control Outputs

• Furnace “W” - Heat Pump “W2/OT-NO”


• Furnace “G” - T-Stat Input for High Speed
Fan
• Heat Pump “O” - Reversing Valve Output
• Heat Pump “Y” - Heat Pump Compressor
Call
Control Outputs Continued...

• Heat Pump “OT-NC” - Connects to Heat


Pump “Y” thru N.C. Relay K2 and N.O.
Relay K3
– Determines if Heat Pump Will Run When “Y” Call is
Received from Thermostat
• “OT-C” - Common Terminal for Outdoor
Thermostat
– “BREAK FOR ODT” Tab must be removed
Outdoor Thermostat Mode

• Provision for SPDT Outdoor Thermostat


• Outdoor Thermostat Must be Connected to
the OT-NC & OT-C Terminals
• Determines Whether Heat Pump or Furnace
will Run in 1st Stage Heating.
• The “BREAK FOR ODT” Must be Removed
Before Connecting the Outdoor Thermostat
any questions?

Thank you!

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