FlowMaster ELECTROMAGNETIC FLOWMETER Instruction Manual Sichuan Instrument ComplexCo., LTD. Flowmeter Branch October, 2005Dear users, Thanks you for your kindly selecting our FlowMaster series flowmeters. Before using please read in detail our instruction manual to have a good understanding of the proper installation and operation, which will help you to successfully install them and have best using effect and improve their use-of-life. We SIC have been conforming to the philosophy that "SIC by customer's side, customer in SIC's heart", if you have any questions in the course of installation and application, or any suggestions (which we will be very much appreciated ), please dial our technical support number: 86-23-62807086, we'll be at your service. SIC FLOWMETERe Gib SIC FLOWMETER FlowMaster TABLE OF CONTENTS I Howto choose FlowMasters 1 I Cautions ---- Sa 2 Il. Installation Connections 2 © Mechanical Installation 2 © Instrument surface dimensions 5 © Transmitter surface dimensions é © Electrical Connections 6 ‘A. Connegtions between sensor and transmitter 6 B. Transmitter Connections “ iene C. FlowMaster Grounded connection 10 IV. Howto use a FlowMaster un © Transmitter Structure - - v © Working Parameter Structure of Transmitter ----~ u Parameters of transmitter connected to ‘SIC hand-held configurator or PC =~ W Parameters of 3 line keypad version FlowMaster 17 © Communication connections between transmitter and hand-held configurator or PC 18 © Instrument configuration 19 Login for PC or SIC hand-held configurator 9 Funstion of the key on PC or SIC hand-held configurator. 29, Magnetic operating switch on LCD screen for2 line display 24 Instruction for 3 line keypad version FlowMaster 24 Maintenance and error diagnostics 28 © Normal error diagnostics table 28 @ = Self-diagnostics alarm information table. 29 VI. Appendix 29 © How to use two mixed backfils 29 © FlowMaster Electromagnetic flowmeter model code 30 @ ~FlowMaster Electromagnetic flowmeter ‘dimension and flow range 31 @ Lining introduction for FlowMaster Electro- magnetic fowmeter 32SIC FLOWMETER FlowMaster I .How to choose FlowMasters Selecting appropricte electromagnetic flowmeter as a tocl cf measuring the flow should satisty 2 conditions as following: 1. The sudject being electiic liquid of liquid and solid medium, and the conductance not lower than 5 usicm which equal to the soften water (electricity of the general tap waler and the natural waler Is ‘about 100-5001 sem. Therefore, the acid, sode andsalt liquid, tne paper slurry, the slop, the mineral slutty, etc con all adapt pure alcohol, the pure acetone, the petroleum and anyother faity substances. 2.The subject can't containtoomany Fe-magnetic substances ond loo many bubbles! full pipe measurement). Having mediums meeting 2 conditions above. users then con select the Electromagnetic tlowmeters for measuring purposes according fo thelr parameters and speciications. Please confirm that the specifications ond types of the provided products ate consistent with the ones that you choose, and check product qualifications(Inspection certificates), instruction manual ond maiched accessories A. Package sheet Confirm the following content in the package: 1. Sensor (1 se") 2, Transmities (1 set) 8. Instruction manual (1 piece) Calitration sheet (1 piece) Qualified sheet (1 piece) Cable (only tor separate type tlowneter) Matching flanges (I! ordered) . Matching flanges bolts and nuts (if ordered) Sealing glue (1 set, only forseparate type] B. Notice for store The issues as shown below must be taken ini ng time atter receiving it 1, Pack instrument with Its original package box, anid let it os the state of leaving factory. 2. Refer tothestoring position as shown below: oe ~~ ene consideration If the flowmeter will be stored for a lo- Donot dispese instrument under thercin Do not put instrument inthe place with continual vibration: Conot open the connect terminal boxto avoid moisture. Amibienttemperature, hurridity and aimospheric pressure must ¢ as follows: Ambient temperature: -20€~60C Relative humidity: $%~90% Atmospheric pressure: 85~106KFa C. Notice for installation position For keeping the Instrument work steadlly and chicnically, please notice the falowing issues: 1. Ambien! temperature: avoid large change of temperature and the direct sunshine, 2. Atmospheric environment: eveid corrosive atmospheric envircnment and the position filled with volatile gas (non explod2-proot typeinsirtument) technical support numberID sic FLowMeTER FlowMaster D. Change the display direction of transmitter Changing the display direction of transmitter must be carried out by suitably trained personne. I[.Cautions Please give special intentions below before using the electromagnetic flowmeters: 1, Power Supply 220Va.c. 2. Safety Whether used for explosive-proof situations? Contirm the working areas theins- truments can operate. 3. Pressure Whether ne pressure rating consistent with the working conditions 4,Temperature Whether the temperature resistance level consistent with the working conditions 5. Protection Whether the protection rating consistent with the working eendiltions 6.Connection Whether the electiical connection carrect and reliable 7. Flow direction Whether the flow direction sign consistent with the working conditions 8, Straight pipeline Whether installation of sensor straight pipeline consistent with the Instruction manual 9. Grounding Whetherhas a reliable grounding connection Only after each above item meets the use requirements o! the instrument can you switch the power supply on and put theinstrument into operation. IL. Installation Connections @ Mechanical Installation A. Installing the sensor upon the process pipeline should satisfy following conditions: 1. The flowmeter can self-check forward/reverse flow, andthe flow arrow on the sensor Is stipu- lated by the producer as forward flow direction. Users should make the flow arrow consistent with the process tlow when installing the instrument, 2, To ensure measurement accuracy of the flowmeter, the straight pipe of the flowmeter must assure §D of the upstream part and 20 of the downsiream part ( Dprefers tolnner pipe olameter): 3. Selecting proper sensor Installation position and direction, the sensor can beinstalled by lineor, vert ical and lean installation, but the axial electrode must be nearly horizontal (ihe sharp angle between the axial electrode and thehorizontal not more than 45” }toreduce effects on the measurement resulting from the bubbles mixed In the liquids. 4. The measuring pipe must be fully filled with process medium, assuring that the electrode completely immerge into the measured tlow liquid to make the measurement reliable. B. Installing the sensor upon the process pipeline should also notice following circomstances: 1 For the abrasion medium measurement, vertical installation is the mos! preferable: 2High electromagnetic field should be avoided nearby the flowmeter: 3.The sensor can not be installed on free-vibrating pipes: 4, The marked flow direction Is the appointed forward flow direction indicated by manufac- turer on sensor. The forwaid flow direction should be in accordance with the actual flow direction of pipe. 5. Sensor could be linear of vertical installing, see Fig.(1)FlowMaster QED sic rLowmeter 6. Avoiding measure deviation resulted from the additional gases and the damages against the lining resulted from the vacuum. see Fig. (2): 7. For ihe opening emission pipe, the flowmete’ should beinstalled a! the low pipeline part, see Fig. (3)7 8. For pipe fall exceeding Sm, alr valve |vacuum) should be installed at downstream flowmeter, seetig. (4): 9. For the long pipeline, contrel valveis usually installed at downstream flowmeter. seeFig. (5): 10. The flowmeter could not be installed at the pumping side, seeFig. (6) 11, Undergound installation should add suppattersin two ends of tne pipeline, see Fig, (7) 12. Nene air bubble In pipes, seeFig.(8) Unear direction Vettical direction Fig. (1) Install direction ; ——] LA voortonae TE fhe y Y exo macsirerant Lj | ot cowrstieam FIPS opening erics ~ Fig, (2) pipe zenith (Bubbles in the measurement pipeeror measurement) Fig. (3) Install instruments at the ‘open feed-in orat low pipe part of emission |< Fig(4)For pipe fall exceeding ‘Em(1 611). instoll air valve (veouum) ot downstream flowmeter Fig. (5) For thelong pipeline Install contra valve at downstream flowmeter technical support number: 98QED sic rLowmerer FlowMaster —— Siiateecto = fi a5 Plate Ss Supports Fig. (6) Flowmeter (vacuum) should never be installedon the pumping side Fig.(7) Underground r™7 Air bubble fh None aie bubbie x Air bubble Fig. (8) None air bubble in pipes C. Installing sensor to the pipe: 1 Flow direction The direction of measured liquid must be in accordance with the direction marked on the sensor. 2.Connection method Connect flanges of sensor and pipe with bolts ond nuts at jobsite. And lermly screw the bolts down during the daily using.QID sic FLOWMETER FlowMaster @ Instrument surface dimensions FlowMaster Sensor Ilcte: The dimensions of flange dawn below area all based on Gb9119-2000 flange standard, a) | | sue | Dimension ‘Approx Weight | mn) (Min) (ka) (Mm) A B c 1,0~1.6MPa 2.5~4.0MPa 191 128 200 85 8.5 | 191 | 128 200 92 9.2 igi 128 200 10.5 10.5 igi | 128-200 ul _ 191 128 203 140 200 13.6 __ 218 155 200 15.6 235 172 200 7 (wn) Men) | (k) | 202. 223. 249 218 150 303. 2007358 250418 300, 468 |_350 "560, 400 614 450 656 100 710. 00! 810 support number: 88:° (ID sic FLowMeTER FlowMaster (3) BR = Size(mm) Dimension (mm) Approx Weight (kg) 0.6MFa. 700 100. 420 800 800 4. 900 900 668 1000. 1000 858. 1200 1200 990 1400 1400 1362 1600 1600 1754 00 Ts0 80 2000 2000 2105 ®@ Transmitter surface dimensions Flowmaster ee soy Separation version Integral version transmitter transmitter [mounted on sensor) ® Electrical connections A. Connections between sensor and transmitter Connections between sensor and transmitter should be correct, and contact well, free from short circuit and open circuit. For the integral version, connections between sensor and transmitter are completed by the manufacturer; For the separation version, this connections but be done by using special SIC supplied cables.ID sc FLowmeter FlowMaster lc I ‘Coble Ground Wre [Biock} ror coute vit conte co —"cenaverarsc' cereus. coacaisc inalaton ay — SS Jo tssaen conauctar tices) >> XC cenauetar oss, etl screen 082) PX atatseveentce\) iauisionrerer Tinted Seren oaweoieo!) S COptionai stgel ire Airmeut “7 <0 oweratiraitsersen Submersible overjacket-——______”" “Save wire sig Guo Werkes by factor Cable diameter is 11.5+0.5rmm_ " a " 2.Cable operation 6 5 4 inched 2 1 ° a= - + pnp tet 180 109 Millimetres 50 oO 1 $Grey Rea (CDI) == Yetow(C02) E Seren (082) Pink (SIG) BluetSIS END} Biue (SIG) = screen (051) Overacketymn gyi Sheath’ Ground wire Sieevec,to. post. (Ground) 3. Transmitter cable/wire guide “Furenal centacling np genee Beni ccolacing wane waninas PS Be" 7 ectichy uipute 2 fowat Freqeney) anaeg gah Sear oroa Sica alsin” cuptecna S282" ; 8 com, UBMESR ‘wing wacist yc (ore wii Ome eat ss f Crocen | veers of AO@ID sc FLOWMETER FlowMaster Notice (1) The connection between sensor and fransmitier mus! be cortec!, fed without short circuit ‘oF open arcu. (2) Do not connect wires outdoor in the tain day for avoiding moisture. (3) Fix the cable linker to the connect teminal box ofter fining connecting wires for separa- ter type flowmeter. (4) Donot add other power supply fo the 4~20mA output. B. Transmitter connections 1.Frequency outputs serasten cern ff So i Lait sees a Ond/ot Counters Aatalises Forsaratiow comnaetofoleert Ta (@)Electromagneticcounter connection (bllelemetry, electronic counters etc. 2.Alaim output connections om apete (A)Alarms (1) (8)Alarms (2) 3.Contact input connections ‘Tsaitch 1 7 \ s Fecwy GUE | Asoen LOY pe (=) = sa fet i =] eI Ne (evotifiee contact (&)Volage Signal ot (iOpen Collector Logte Signal (c Grounded Contact Bl eccnscor supra(ID s1c rLowerer FlowMaster 4.PLC Interface [SOO PLC Common -Ve §.Current Output Connections EE Home | See, i & Current Output Connections: Standars 6. R $485 Connections esas [= cumeci24rac Fenech eve ol ) | 2 ISISISIS) ¢ FuC-Commen+tye PLC Common +Ve crete 2 Current Output Connections: Dual Curent Option R $485 Transtmitter echnical support numQED sic rLowmeter FlowMaster 7.Power Supply Connections Neutat Internat © eeerat A.C. power vie asultable Inaulator and fuse. A.C. Power Supply Connections (AC220V) C.Flowmeter Grounded Connection As the inductive signal related to meaium tlowis very taint in thesensor of eectromagnetic flowmeter .cvoiding disturbing signal is of great importance. of which the most important is lohave a good grounded connection, and this requires Ihat not only the instrument connects toground, themedium inside thepipe needs to have a good grounded connection os well. Nominal szeSON15 Matching grounding ting Nominal size:DN20~DN150 Matching grounding electrode Nominal size>0N200 Neither grounding ring nor grounding electrode 1.Metal Pipe Grounding SuopliedBonding Cebles Wafer lypeSersons Supplied Bonding Caties eles reunctg ing ot € _/ Me upstream flange (pret aued) A | | fet capem viel] |] row oHecron Sh WU rt. Hrreni Copp ES _-= COMTON GIOUNACommenan GrouFE Sensors with grounding electrode Sensors without grounding electrode 7088 al suppo umber. 86:GID s1< FLOWMETER FlowMaster 3.Pipelines with Cathodic Protection Insuiatingsteeve Siopled Bonding Cobies ora Wesher "8 {not provided)” \ Grounding Rings IV. How to use a FlowMaster When each electrical connection is correctly completed. the power supply then can be switch- ed on, and the following operations can be finished through the transmitter. @ Transmitter Structure Electromagnetic flowmeter uses two line LCDs ‘and two magnetic operating switches, through which users can wotch measuring parameters cf the flowmeter, while working parameters cannot be modified and regulated by this way. Users can use SIC hand-held configurators or PCs and through $232 on thekeypa¢ towatch, modify and regulate wotking parameters of the flowmeter. Display Transmitter @Working Parameter Structure of Transmitter Fox users using SIC hand-held configurators and FC operating menu structures. this FlowMaster sets the first level password 03 ‘uses . permitting users to enter this level to regulate the parameters: seis the second password.as._ ‘engineer’ , permitting technical engineers fo enter this level to reg: ulate the parameters. Please not tomodily user password ini case of forgetting them and resulting in impossibility tooperate the parameters. (1) The parameters of transmitter connected to SIC hand-held configurator or a PC Is shown in the next page: technical support numb or’ 89-23.8280703ID sc FLOWMETER FlowMaster Main Menu] Sub-Menu | Third Menu [ Parameters Description [Default Fead Read (1)> [_Read flow (1)> Flowale Read %6(2)> Flowrate as the percentage of range Read Fwd(3)> ‘Accumulated total in forward totaliser Read Rev(4)> ‘Accumulated total in reverse totaliser Read Net(5)> Net Total Read Vel(7)> True flow velocity Read auit(a)> Quit and return to Main Menu Display options Set display method of PC (O:single line display: 1:two line display; 2:New line for each display update) Disp Res(2)> Set number of decimal places = required iso t2)> | isp mooet 3 Disp auit(a)> Quit and return to Main Menu | - = Passwords If password is right, level 2 could be available Change password Quit login Quit and retuin to Main Menu Login(3)> } Login Login(1)> engireer Login SetKey{2)> Login LogOut(3)> Login quit(al> FLOW MEASUREMENT. Flow (4)> [Flow Ang(1)> Flow range 109 Flow Unit(2)> [Flow Unit Lvl) Lies ° Flow Unit C, m73(2)> Cubic metres 1 wa ana. Quit and retuin to Sub-Menu Flow Mult(a)>_ [Flow Mult m(i) 2.001 ° Flow Mult c(2)> 0.01 Oo Flow Mult_(3)> 1 1 Flow Mult h(4)> 100 0 Flow Mult k(5)> 000 G Flow Mult = Mig)> 1000000 0 Flow Mult uitfa)>_|_ Out and retuin to Sub—Menu technical supeGID sic FLOWMETER FlowMaster mA for 0% flow range Main Menu] Sub-Menu | Third Menu | Parameters Description | Detauit Flow Time(4)> | Fev me Seconds ° Flow Time Min(2)> Minutes Oo Flow Time Hg) Hours 1 Flow Time Dylal> Days ° Flow Time Wkls)>. Weeks 0 Flow Time cope tow Tie | cuit and retum te Sub-Nenu Nominal time constant Flow rspns(5)> (only for edition 2.4) : Flow Rspns Nominal time constant Edition2.5: 4 Rspns1_(1) {only for edition 2.5/2.8) Edition2.: 3 Flow Rspns Response coefficient edition2.5: 7 Bspns2/2)> fonly for edition 2.5/2.8) Edition2.8: 3 Flow Rspns_ | Response valve value {only} Edition2.5: 36 Threes(3)> tor edition 2.5/2.8) Edition2.g: 0 Flow Aspnes {Display response value — (orly| Value(4)> for edition 2.5/2.8 Flow Asons Quit and return to Sub-Menu quit(q)> Ds] Flow Probe Flow Probe(6)> Inst 1)>. (Oisavailable) Flow Probe Taos Profl2)> {Oisavailable) Flow Frabe [Gut and return to Suo-Nenu auit(a)> Flow %I7)> Display current flowrate as the percentace of rene Flow cutett(el> Flow velocity in mm/s below 3 which all ouputs are set to 22/0} Flow quit(q)> —~_| Quit and return to Main Menu ANALOG OUTPUT n ( [According to output current in| Anig(5)> Anig Fsd(1)> mA for 100% flow range 20 ‘nig Zero(2> _ According to output current in a Anlg Noa(4)> percentage of main flow range] ‘nig Dir | Analogue outrut responds to ; Fv! t)> forward flow Anig Dir'3)> Arla Dir | Analogue output responds to 0 evi2)> reverse flow quit(a}> Full scale flow range for second analogue range ag (Disavailable) technical support number: 8° (ID sic FtowMeter FlowMaster Parameters Description Present electric current output ‘Anig mA(S)> Anig MANO? | — Direction of No.1 electric Arig mANONG)> | Dil i)> current output ° Arig mANoT | Revised value of No.1 electie 0 |__Fscl2)>_]_current output at fullscale_} | ‘Anlg mANot | Revised value of No.1 electric, 2Z210(3)> ‘current output al 22/0. Ania mANOT | Quit and return to Sub-Menu ‘Anlg mANo2 | Direction of No.2 electric Dirl1)> current output Anlg mANo2(7)> ‘Anlg mANo2 | Revised value of No.2 electric 0 Fed(2)> current output at full scale ‘Anlg mANo2 | Revised value of No.2 electric ° Zero(3)> current output at zero Anlg mANo2 YTANS® | Quit and return to Sub-Menu Anlig quit(q)>_|_ --- Quit and return to Main Menu PULSE OUTPUT Output pulses per flow volume [editon2.4/2.5:0] Pis(3)> Pls Fact(1)> fa stone. ses : Flow velocity in mm/e below fi Fis Cutolt(2)> lwhich all quputs are set to zero] § Pls Max(3)> Max. output of frequency inHz| 800 Pls Hata)> Present value output off frequency in Hz Ps tale(S)> Idle state for Pulse Output with 6 no output pulse Pls Size(6)> Output pulse widih in me.(Set 0 to_O_for savare wave output) Pls quit(q)> Quit and return to Main Menu TOTALIZER Tot(7)> Tot Unit(1}> | Tot Unit Ltr(1)> Litres 0 Tot Unit 5 mr3(2)> Cubic meties 1 Tot Unit ~ Prarre wivol> | Quit and return to Sub-Menu Tot Mult m(1)> Tot Mult o(2)> Tot Mult(2)> | Tot Mult_(3!> Tot Mult A(4)> Tot Mult M(6)> enna speID sic FLownerer FlowMaster Main Menu Sub=Neny | Third Menu Tot ClrEn(3)> keyboard terminal Parameters Description Default Enter "1" to enable totalise reset function to be used from ° Tot auitla)> Quit and return to Main Menu ALARMS Alm(8)> Alm Not (1)> ‘Alm Not Idle(1}> Idle etate for alarm output Alm Not larm oulpul deabled: Y En(ai> =Alarm outpul enabled Alm Not ; Am NOT [Alarm occurs tor exciation coil 1 ‘Aim Noi Fwatay> _| Alatm occurs for forward flow 0 Alm Not | alarm occurs for reverse flow Peden larm occurs for reverse ‘Alm Not ; ! ' ft Cuties _|__ Alam eceurs for Cut Alm No! Taiaim occurs for empty sensor Mtenertz}>_[Alatm occurs for emety senso = Aim Not Hi(gy>) 12"™ cours for Flow = "Alm Trig Hi ‘Alm Not [Alarm occurs ‘or Flow = "Alm 0 Lolal> Trip Le* ‘Aim Not [Alarm occurs for Analoauel Anig(A)> [Output Overange ‘Aim Now Arps. [Alarm occurs for Pulse 0 ‘Alm Not Sub Arne _|_ Quit and retum to Sub-Menu Alm Noa(a)> | Am Nee Idle state for alarm outout 1 al) ‘Alm Noe faim uiput disabled: , En(2i> =Alarm output enabled Alm No2 | alaim occurs for exciation coil 1 Coili3)> ‘Alm No2 ~ 7 Pustiye _[ Alarm occurs for forward flow 0 ‘Aim Noo Tess _| Alarm occurs for reverse flow 0 ‘Alm Noo c ae Alaim occurs for Cutoff 0 Aim No2 Talaim occurs for empty sensor 1 Menon)» _[Alstm occurs for empty sens =| Alarm occurs lor Flow = “Al Alm No2 Hits}o| Alarm occurs for Flow = “Alm 0 Trip Hi im No? [Alarm occurs for Flow = "Alm 5 Loli Trip Lo" 1ID sc FLOWMETER FlowMaster Main Menu] __ Sub-Menu. Third Menu Parameters Description Default Al Alm(8)> | Alm Trip(3)> | Alm Trip Hi(1)> Alaim occurs for Analogue| 0 JOutout Overange. JAlaim occurs for Pulse Quit and return to Sub-Meny High flow alarm trip point as % 110 of range Tow flow alarm trip point as % im Trip Lot2)> nen (Disavailable) Aim Trip quita)> Quit and return to Sub-Menu Inpt Clr(2)> Inpt Zero(4!> Inpt Idle(5)> ‘Alm Ser(4)> ‘Alarm Alm quit(a)> Quit and return to Main Menu_] ~ INPUT CONTACT Inp{a)> Jnpt Anig( 4)> No effect Reset totaliser | Hold flowmeter output value Set flowrate output to zero 0 Enter inactive state of input ° contact Inpt quit(a)> Quit and retuin to Main Mena MPTY PIPE DETECTION Misner(A)> [_Misnsr Trip(1)> (Disavailable) 5o Misnsr_mv(2)> (Disavailable) ‘Set value of Empty sensor Misnsr Emptyi3)> Mtsnsr EmVal(4)> | —— Displayed Emoty sensor value, Misnsr Intvi(5)> ‘Misnst quit(a)> Inspected time of Empty sensor in min (Quit and ‘eturn to Main Menu SENSOR DATA AND CALIBRATION Snsr(B)> Snsr No(1] Requirement Serial No. from customer Reauirement sr Tag(2)> Tag No. from customer Requirement Snsr Size(3)> Nominal Diameter in mm from customer Snsivall4> | Current velocity in the sensor SnstFact(5)> | Snst Fact slope Fac Lout(1}> ‘Snsr Fact Offect(2)> Offsett in mm/s at zero Fact 2 echnical support number: 9¢-29-5200709%° Gib SIC FLOWMETER FlowMaster Main Menu] Sub-Menu Parameters Description Default ‘Snsr Fact Type of exciati Vv Wavela)> ype of exciation wave 0 ‘Snsr Fact prota) (Disavailable) 1 ‘Snsr Fact ‘Sub-t quit(q)> _ | Quit and return to Sub-Menu ‘Quit end return to Main Menu ‘Snsr auit(a)> = SYSTEM TEST If setting 1, transmitter is in Test(C)> |Test Mode(1)> Tset Mode 0 Test DataOut(2)> Data output Test Flow(3)> Simulate input flow 100 ‘Show Flowate as @ Test 96(4)> Scree ane Test Hz(5)> ‘Show Pulse Output frequenc Test mA(6)> ‘Show Quiput Current Test Vell7)> ‘Show flow velocity in sensor Test Aim(é)> ‘Show currently active alarms Test Trv(9)> Test auit(a)> (Disavailable) (Quit and return to Main Menu "= ‘None’ 2, Default value ‘1" means that this option Is selected: Default value ‘0° means that this opticn Is not selected. (2) The parameters of 3 line keypad version FlowMaster is shown below: Press EB) Moves, ————s fetunto *Flowang” page <—— (EB «— Fist Yue sant te cette nies [or re [ia Tip ig tins Tap Pose ree roe Osten toro rts cane ftoroe fe at En Pog tfc esa ane one Irie efter cietaas mr co fa sce Tien fe toveslEloe tae fg nos Iris fos to es on ' pais ox Iris tie lee Rev (uta ow at Security setting: Note: he password of level] and level 2 is all a 5-digit security code. Only inputting password is fight, can you enter the parometer setting intertace. od version FlowMaster sets thetirstlevel password os. ‘02041" . permitting users to enter this | 19 regulate the parameters: Sets the second password as °04121" . permitting engineers to /el toregulate the poramet Enter password: Aller entering thelogin intertace, press P)membrane switch tothe digit needed fo be revised. ond then prets eltherY or CA) svitshestorecch the required dig. Continua until all digits have been set, and press (aH) swlich to ente: the complete cade, vel technical support nunber:38-23-6:QED s1c FLownerer FlowMaster it an correct voluels entered, display login success information, and then access to Parameter ch- ange interface. If an Incorrect value's entered, display login fault Information, and return to primal interface. @ Communication connections between transmitter and hand-held configurator transmitter 1. On he transmitter keypad inere Is a standard $232 communication preface (9-pin Dtypeplug). which connects ahand-held configurator and a PCs folloing Transmitter 2. Communication connections between transmitter and hand-held contugurator Our comoraticn can supply users with SIC hand-held ccnfigurators, which aresmall ype hand-held PCs and equipped with RS232 communication prefacesand cables. Users can make connections according to above, switch on hand-held configurator power supply and operate the flowmeter ‘applications 3. Communication connections between transmitter ond PC Transmitter connects to PC as below: Note: make sure the power supply Is cut off, [FlowMaster | when conneciing trensmitter toPCs sexlal-pot. | dransmitier | ___| 9-pin Diype '9-pin Diype|2s-pin Diype | Routes: = preface | __| preface { Start j i 1 1 (rot cerrmcted) —__ jy) 2 | 7 2 (Programme _} | 4 ; é | 4 6 6 6 5 7 (“Accesories _) 6 4 20 sy 7 | 8 8 {Communication } | 8 7 4 + (obercorsnl | Super Terminal chrical support number:AID sic FLOWMETER FlowMaster Parameter settings of computer communication port (Hyper Terminal) are as. following: Boud rate 4800 Data bits 8 Stop bits 1 Party NONE Handshaking NONE ‘COMMS PORT COM] or COM2 Computer communication software packages: Microsof Windows super termnind @ Instrument configuration @ Login for Persona Computer or SIC hontheld contigurctor 1. Login on superterminal led Stare we 2 LR tata Caaltet Fress ESCAPE key, whena ‘>" Is showing, Atterlogin success, press ESCAPE key resets to foot directory, es RFA Switch on the power supply of SIC hand-held configurator. ah Ea<- The drawing cn the lett is shown. ° Seecttneicon of “SiC Flow’ on theLCD screen with iam UBER: matched pen. a) RRS. ware 936 u technical support number 86:ID sc FLOWMETER FlowMaster login. Select this icon, show the keyboard. Then, prompt Is shown after {IN}. @ The function of the key on Pesond Computer or SC handheld contiguicior § as follows: 1. The function of ENTER key (enter or action etc.) A. Display main menu orsub-menuin the super terminal interface. Read (1)> | Disp (2)> Login(3>- | Glee) ol) soho! _ Read(1) > Disp(2)> 3)> Atter entering theprogram, hand-held configurator actu-search the port. When hand-held configurator fidtheinsturment, ‘FlowMoster’ showin the window interface. Afer a short delay, the prompt Is shown after {IN}. And then input ‘user/engineer’ as password forGID sic FLOWMETER FlowMaster 8. Confirm the revised parameter _ ress ENTER key, revised value F “ . turn to lest I Snsr Size>100.002] +} Enterg | |— Snsr> t apoepled. andrew lolast level menu SnseSize>100.00%600 | + | eatoig | | —P|_snir> arte SPO RA Snsr Sze >100.00? Sasr> # Tontim ihe revised value| 2, Number key or letier key + ENTER key EJ Ente | A. Refer to the nex! level menu, enter the number key or letter key toadvance to the next level menu. Anlg> +B] [ Enter | |— Anlg Dir> AnlgDir> | +] éntetg | | —>|__anigdir Fai? > +E] [ Enterg | |> “Anis > AnlgDir>1 Aug Dir Fwd 2?ID sc FLOWMETER FlowMaster 8. Refer totheparameter table, enter combined code as fast selection method. > +151 13] ]41 entery | | —> Anlg DirFwa>1? | [ hte) |e [_antevirrwet Anlg>31 Anlg Dir Fwd>1? C. Act the order item andshowretum value. When a?" prompt is showing, that means present volue con be changed. Enterrequired valueatter ‘2° , Press ENTER key to confirm the required value, Press ENTER keyto leave current value unaltered, ‘Aula Di> ] + nie | |— Anlg Dir Fwwd>19| YA ° | Enter, ] —> | Anigdir> PSC TSE ToT] XAO GAO 2EU BAO.” RED RBO Anlg Dit Fwd>1? Anlg Dil Anlg Dir Fwd>1?0 Anlg Dir>FlowMaster (Return to last level menu from present menu) — ‘AnlgDir> | AnlgDir>q Anlg>q > 4, ESCAPE key A Directly return to root directory (1) Return tosub-menu of ‘Anig Dir’ trom the thirdmenu of ‘Anig DirFwa" (2) Retun tomain menu of ‘Anig’ from the sub-menu of ‘AnigDir’ . (3) Retumn to root directory from the mainmenu of ‘Anig* ESC Anlg Dir Fwo>1? > “ole! 13) sls) a Press Esckey | Anlg Dir Fwd>1? Retumnto root directory from the thirdmenu of ‘Anig Di Fw" 07000 technical support numberQID sic FLOWMETER FlowMaster @ The magnetic operating switch on LCD screen for splay #1432 .625 m3 30.236 ac3/n ga a n J \ Magnetic operating switch 1 Function of switch 1 Is shown as the crowing on the let: Advance tones parameter Output Curent (C) Quiput Frequency (> swich 2+ Funeton af eich 2. Curent fiow rate (Q) told flow reset to Zero Flow rte % of Range (%) Fawad flow tetal vue (>) Reverse flow told value (<) Net flow tot value +) LOD screen Alam (A) Curent Flow velocity «V) Output Curent «c) @instruction fer 3 ine keyood version FlowMaster Thige line keypad version FlowMloster can be connected to PC or SIC handheld ccnfigurater ond be ope- {ated 0s the Instruction indeated before, Il con be dso operated though the keypad on the transmitt=r A. Reading interface —— [Clavterm chat of percentag= / — f Fipw tate % ot rege | ae —_——_ 144i | __—[[Canent fw rete “143, 45" | m3/hal— [Flow unt ] * hosed L° Wb SIC FLOWMETER FlowMaster Pres @EB such, totowng ters are dsployes sequentialy: v % Forward flow told value Revese towlctal wae Net flow fotal value Activeolams If more than one clams present, all claims ore displayed sequential. Display ‘None’ when there is not any alam, Current flow velocity Flow rate % of range Press(¥_) switch and hold cn 3~5 second, reset the Flow total value, Note: Criy parameter of “Tot CirEn” beset to “1” , can the Flow total value be reset, Press witch to enter logn interface as shown below. A 8-dgt secutty code must be entered Its used to prevent lomipering with the secure parametes. 8, The using method of swich on tonsmitter 1. Advancing tonest page Page 1 Porometer! | Porometer2 | | -———— Poumeers | Paometer2ID sic rvownerer FlowMaster 2.Moning between parametes: -——> | Parometer 1 Advance tones parameter Parameter 2 Porometer 3 Parameter & 3. Adjusting ond Storing a parcmeter value ne _\ Porometer vdue/unit Adust Cw) rm 4, Selecting and storing a parameter choise Select el ) stoting new value > Adust storing new vue Pressing this ewiich ond hold on § seconds, and then releasing it wil ext the menu system | | end return toncrmd cperating mode. 074 Jneical support number, 86-23.AID sc FLOWMETER FlowMaster C. Paremeter configuration 1, When @ parameters selected, which haics cne ormore optiond iterrs. e.g. ‘Flow Unit’ parameter which con be lites, cubic metres etc., Proceed as follows fo change the units: Flow Unit_ M*3 “Flow Unit” M*3 parameter selected Press CAL )or (7¥_) switches to select the units. Note: the exstiig units wil fash when press Fressing =) switch wil enter the neny set This type of action similar for parameter unis. ted unit, 2. Changing paromets: vues e.g. Thevdueot ‘FowRng’ parameter tre. And then change the vauewith the CA )or OW} swiches, Press (=P) switch to move curser tothenet dgtileter nd press A Jot OY pressing (f=) switch will enter the final selection.e ID 1c FLowmetER FlowMaster V.Maintenan ce and error diagnostics FlowMasterneeds very few maintenance tacks, usual daily maintenonces are to visually check the rellabllity of the electrical connections, ond the operating conditions of the FlowMaster. For errors appearin thenormal applications, the FlowMaster can give adequate alarm information through Ils self-diagnestics function, see table 5-1 and 5-2: Normal error diagnostics table Table 5-1 i Errors Checking Items @ Check whether the cables are switched on | Nodisplay | @ Check whether the cable fuses work well @ Check whether the cable connections are correct incorect Flow measurement, sensornameplate @ Check whether the pipeline |s full of mediums @ Check whether signal wire Is correctly connected and reliable @ Check whether following parameters accord with these on the | [83]=Sensor Diameter [851]=Instrument quotient 1 [852]=Instrument quotient 2 @ Readings vibrating, check whether signal wire and ground connection is OK | Electromagnetism- | driven | malfunction | Empty pipe error Analog output error! PLS frequency error 1920 21 error @ Check whether electromagnetism-criven connections (CD1 and CD2) are switched off @® Check whether resistance of sensor magnetic wite less than 202 1@ Check whether the measuring pipeline Is full of mediums @ Connect SIG! and SiG2to SIG GND tosee if errors can be excluded @ Check whether signal whes are correctly connected @ Check whether electtodes contaminated @ When the flow volume Is zeto, check whether the value of parameter Misnst mv is more than 50 | @© When watter Is the medium and the flow exists, check whether the resistances of SIG1 and SIG2 aie less than 50 __| if cndiog outputs dbove range, please regulate the value of parameter Flow Rag @ Switch off current output cable, check the value of parameter Anig mA and test current value between output terminals C+ and IC- to _ see whether they are equal @)If the flow Is full of range and the current output come up to full scale, | check whether the current output circuit resistance Is less thon 760.2 | i If fiequency output ls out of range, regulate the value of parameter Pls Fact | @ If PLS frequency output Incorrect, use the test function to test output frequency to exclude output connection errors Input'0' In the parameter Read Alm to retuin to originating conditions torecover related parameters before leaving the factor i | | | If erorsnot excluded cfter executing above actions, please contact our local sub- division nearby or directly get in touch with our head office. WB tocnnicat support number 86-23-62607089GID sic FLOWMETER FlowMaster Self-diagnostics alaim information table. Table 5-2 = 1 Alarm information Alarm Explanation { Mitsnst Empty sensor I Hi Flow higher than upper limits of setting Lo Flow below lower limits of setting Anig Analog outputshigher than limits ~ | [ PLS Pulse output frequency higher than limits of setting | [ ‘Coll ‘Sensor magnet-driven error 1 [ 9 Total value error 20 Register error 21 Parameter configuration error a Check contactof the signal wire V Power cut alarm | N Hardware alarm 7 — | Tr E Hardware alarm 2 { I D oe | 1 Alarm appear in alarm 1 | f 2 Alarm appear in alarm 2 | ¢ Sensor open circuit | S Sensor short circuit 1 CL Az Regulating the state 1 As the FlowMaster transmitter applies surface mount technology (SMI). It can't be maintained by the user, Therefore tne useris advisednot to open the transmitter. Ii the FlowMaster doesn't give alarm Information and the user Is quite sure of the existence of errors, please check It acc- o1ding to table §-1 tosse whether the reasons are found before requesting maintenance servi ces from our corporation VL. Appendix @ How to use two mixed backfills When the FlowMaster needs to be used underground, after the connections are completed, please use thespecial sealing glues supplied by our corporation to backfill connection ter- minal of the junction box. For more details please sesinstruction of the special glue attach: ed with lowMaster,GID sc FLOWMETER FlowMaster @ FlowMaster Electromagnetic flowmeter model code FlowMester sensor Main ttle wa a ao Sue DNS~DNI600 fepresented win 3-dgt guia. neto- inet 2reptesans Ist ond 2nd tase ne Diameta, me siadgt gue Sore ressxe Wane) 'ONI5~ONGOO ONIS~ONe00 DNIS~-DNe0O BNIS~ ONSCO ON700~ON1¢00 Uning Material 4 Elastomer Paywemone PTFE ° 7. 8 :Necerene 8: A 1: Normal aiea: Envionment temperaturess60C Medium lemparatue= 80°C 4: Normal clea: Envionmen! temperatures 600 Medium lemperatue=140 Sepaaten tee) Colicration A Stondarc 8 pont test without pressure 8 iStangara 3 pont teat wineut presse: $08% Eo2% (on-<900)| Gabie length ‘SepGIGTEN De<100M, ntegtti6 00. Spécial demnandiemaked when oxdstr Gland seaing 1: M20"1.S plsticoaaing (catia fited) 2.68612,J8612 "1.5 ploticseaiing (u0et tof cable ot integra type) 3: ANS! 1/2 NPT Eh: Integl Powersupply VZV AC. ictectodwo ino: Give Connection Sins cutout Waking envionment A:teveatine! hh 1: Oud curt |L:Noimat working or8@ [nol ueed on sluty medium) 2: Normal working ore lused on slurry medium, Oiplay ar {:Standad diseton 2490 FlowMaster transrritierGID sc FLOWMETER FlowMaster @ FlowMaster Electromagnetic flowmeter dimension and flow range — Flow range(m’/h) Code |inis) [Minimum | Maximum | | C4 | (mim)| Minimum | Maximum 150 | 15 0.318 12.723 351_| 350 | 173180 | 6927212 200 _| 20 0.555 22.619 401 | 400 6.195 | 9047.787 250_| 28 0.884 35.343 286278 | _11451.105 320 | 32 1.448 $7.906 53.429 4o0_| 40 2.262 90.478 508.938 soo_| so 3.534 M1372 692.721_| 27708847 6s0_| 65 5.973 238.918 795.216 | 31808625 |_ soo | 80 | 361.911 904.779 | 36191.147 ror_| 100 | 14137 565.487 [nasi | 45804.420_ 1zi_| 125 | 22.089 883.573 | 1413.717_|_56548.667 1si_|1so_| 31.809 1272345 112 | 1050 | 1558.623 | 62344905 201 _| 200 36.549 2261947 122__| 1200 | 2035.752_|_81430.080 2s1_| aso | ss.3s7_| 3534292 142_| 1400 2770885 | _110835.387 301 | 300 | 127.235 | s089.380 162_| 1600 3619.15 _| 144764.587 tecnnicolsupzert sumver: 69-29-02007086|ID sic FLowoeteR FlowMaster @ Lining introduction for FlowMaster Electromagnetic flowmeter 1. The temperature and pressure range for lining material Pressure-temperature curve for neoprene lining material Pressure (Mpa) 40 017 Pressure (wpa) | 70 20 0.1 Pressure Pressure-temperature curve for PFA lining material (Mpa) 4.0 06 100 Pressure-temperature curve for F46 lining material ‘Temperature «ey ‘Temperature (ce) 0.17 Bsvcrnict sup 120 Temperature 1@ (eyID sc rLowMetER FlowMaster 2. Lining material Main capabilities Applicationrange 1. The best stable chemical plasticmaterial, resistance 4 hydrochloric acid, vitriol, nitric acid. aqua | 1.-250=1400 Mediums stich as thick acid, thick thick alkali, various organic solvents, not resist- PTFE — | ant to CLF3, high temperature Of3, high Mow | #lkalicete velocity liquid state fluorin, lox, ozone. etc. | 2. Hygienelypemediums 2.Weak in abrasion resistance capability and negative voltage resistance. 1 Have good hydrophoby and inviseidy capability | 1..2570~120°C non-high 2. After PFA as referred to erosion resistance son set FEP 3.Swong in negative voltage resistance, if negative | *brasion mediums voltage is high,wire netting would be added to | 2. Hygienetype mediums improve thenegative voltage resistance 4.Have low abresion resistonce capability. T. Have good hydrophoby and inviseidy capability, | 1,.25C~140 avalaible resistant to hightemperature fornou-high abrasion PFA 2, Resistantto thick acid, thick alkali, organ medion solvents and vartoussatt erosion niy aceyoemelian | 3. strong innegativevoltageresistance, ifnezative | > Hyaienetyp: | voltageis high, wirenetting would be added to improve thenegative voltage resistance 4, Have low abrasion resistance capability | 1. Have goodela: high pull-breaking 1. 0C~80°C, normal acid, | force and good abrasion capability. Weak inenduring | kali and salt medium coldresi 2,Usual water, wastewater, Neoprene | 2, Resistant tononmalaci, alkali and salt erosion, Fesistantto oil, solvents and oxidative medium erosion ‘mineral slury Polyurethane 1, Have good abrasion resistance capability (about 10 times ofthe natural rubber) and elasticity. 2. Weak in acid ad alkali resistance 1. 25-600 Neutral high abrasion mineral slurry, coal sluny Land slop Elastomer 1. Resistantto heat. normal acid. alkali and salt erosion. Peifect oil resistance capability 2. Weak in ozone, cold resistance. Have not good elasticity. 1.0C~80C 2. Normal acid. alkali and salt medium, Perfeet for | oil medium, | 3. Do not used on cold medium shnicol suppert ruber: 82 29970)® — Add: No.1Jinzicun, Sixiaoqu, Nanping, Chongqing, China dib Sales TEL: 86-23-62802924 62910242 FAX: 86-23-62817794 Bee Rs so sem oi 71014 0 ORME OLA =)