MRLDS-250 Infrared Gas Detector

Installation and Operation Manual

026-1315 Rev 4
 Emerson
1065 Big Shanty Road NW, Suite 100
Kennesaw, GA 30144 USA
Email [email protected]
770-425-2724 • www.emerson.com
Contents
1 INTRODUCTION .............................................................................................................................. 1
1.1. OVERVIEW ........................................................................................................................................ 1
1.2. DETECTION OPTIONS ........................................................................................................................ 1
1.2.1. Broadband vs. Gas Specific...................................................................................................... 1
1.2.2. Broadband Gas Detection ........................................................................................................ 1
1.2.3. Detecting Specific Gases .......................................................................................................... 2
1.3. REMOTE CONTROLLER OPTIONS....................................................................................................... 3
1.4. PARTS LIST ....................................................................................................................................... 3
1.5. SPECIFICATIONS ................................................................................................................................ 4
2 MOUNTING THE GAS DETECTOR ............................................................................................. 5
2.1. WARNINGS AND PREREQUISITES ...................................................................................................... 5
2.2. MOUNTING LOCATIONS .................................................................................................................... 5
2.2.1. General Placement Guidelines................................................................................................. 5
2.2.2. Machinery Rooms..................................................................................................................... 5
2.2.3. Refrigerated Spaces.................................................................................................................. 6
2.2.4. Chillers ..................................................................................................................................... 6
2.3. MOUNTING PROCEDURE ................................................................................................................... 6
3 WIRING AND CONFIGURATION ................................................................................................ 8
3.1. OVERVIEW ........................................................................................................................................ 8
3.2. WIRING SUPPLY POWER (24VAC OR 24VDC) ................................................................................ 8
3.3. WIRING ALARM OUTPUT (ANALOG SIGNAL) ................................................................................... 9
3.4. WIRING THE DIGITAL ALARM OUTPUT RELAY ................................................................................ 9
3.5. MODBUS NETWORK CONFIGURATION ......................................................................................... 10
3.6. FINISH INSTALLATION ..................................................................................................................... 11
4 OPERATION AND STABILIZATION ......................................................................................... 12
4.1. POWER UP AND WARMUP............................................................................................................... 12
4.2. STABILIZATION ............................................................................................................................... 12
4.3. PERFORM A MANUAL ZERO ............................................................................................................ 12
4.4. ALARMS .......................................................................................................................................... 12
4.5. GAS DETECTOR FAULTS ................................................................................................................. 13
4.5.1. Overview................................................................................................................................. 13
4.5.2. Non-Critical Faults ................................................................................................................ 13
4.5.3. Critical Faults ........................................................................................................................ 13
5 CONFIGURE THE GAS DETECTOR ......................................................................................... 14
5.1. USER INTERFACE OVERVIEW .......................................................................................................... 14
5.2. SETTING PARAMETERS .................................................................................................................... 14
5.2.1. Overview................................................................................................................................. 14
5.2.2. Configuration Parameters...................................................................................................... 14

MRLDS-250 Infrared Gas Detector I&O Manual Table of Contents • v

5.3. COMPLETING SETUP ....................................................................................................................... 19
6 FUNCTIONAL TESTS AND ADJUSTMENTS........................................................................... 20
6.1. INTRODUCTION ............................................................................................................................... 20
6.2. BUMP TESTING VS. ADJUSTING DETECTOR RESPONSE .................................................................. 21
6.3. BUMP TESTING ............................................................................................................................... 21
6.4. ADJUSTMENT USING CALIBRATION GAS ....................................................................................... 22
7 MODBUS COMMUNICATIONS.................................................................................................. 24
7.1. INTRODUCTION ............................................................................................................................... 24
7.2. COMMUNICATIONS SETTINGS ......................................................................................................... 24
7.3. ANALOG INPUT REGISTERS ............................................................................................................ 24
7.4. ANALOG OUTPUT REGISTERS ......................................................................................................... 25
7.5. INPUT STATUS FLAGS ..................................................................................................................... 26
7.6. OUTPUT STATUS FLAGS ................................................................................................................. 26
8 TROUBLESHOOTING .................................................................................................................. 27
8.1. FAULT CODES ................................................................................................................................. 27
8.2. DIAGNOSTIC ATTRIBUTES (P.-18) .................................................................................................. 28
8.3. RESETTING THE MRLDS-250 TO DEFAULT VALUES..................................................................... 29
8.4. OTHER SYMPTOMS ......................................................................................................................... 29
9 REPLACEMENT PARTS AND ACCESSORIES ....................................................................... 30

vi • Table of Contents 026-1315 Rev 4

1 Introduction more accurate detection is needed, gas specific
versions are available, which are factory certified and
calibrated to the target refrigerant.

The broadband gas detector combines refrigerants

into 4 groups shown in Figure 1-2. Measurement
performance is based on an average response profile
1.1. Overview for all of the gases within the group.

The MRLDS-250 NDIR (non-dispersive infrared) is a

state-of-the-art fixed gas detector that can detect a Value
for As
wide range of refrigerant gases. The MRLDS-250 can Group# Refrigerant Shipped
be used on a stand-alone basis or integrated into Param
Accuracy
controls or a Building Management System (BMS). 111
The MRLDS-250 can be used in locations that require R134a ±25%
continuous monitoring and to add gas detection
solutions to an existing system. R404a ±35%
R407a ±25%
R407c ±20%
1 P.-11 = 1 R407f ±20%
R410a ±20%
R427a ±15%
R452B ±40%
R507 ±35%
HFO1233ZD ±35%
R448A ±40%
R449A ±40%
R422a ±25%
R422d ±20%
2 P.1-11 = 2
Figure 1-1 - MRLDS-250 Components HFO1234YF ±25%
HFO1234Ze ±25%
1.2. Detection Options R452A ±25%
R513A ±35%
1.2.1. Broadband vs. Gas
R514A ±20%²
Specific
3 P.-11 = 3 R22 ±25%
The MRLDS-250 NDIR refrigerant gas detectors are
available in two versions: broadband and gas-specific. 4 P.-11 = 4 R32 ±35%

1.2.2. Broadband Gas Detection Table 1-1 Broadband Gas Groups

The broadband gas detector (P/N 809-0030) is used as
a general purpose gross leak detector and is factory
tested and certified. It is shipped from the factory with
accuracy as shown in Table 1-1 (gas dependent). If

Overview Introduction • 1
 NOTE: Greater accuracy may be
achieved through the use of
calibration gas and the adjustment
procedure detailed in Section 6,
Functional Tests and Adjustments.

1See Section 5, Configure the Gas Detector for Information on Parameter 11 and other configuration
instructions.

Figure 1-2 - Broadband Gas Groups 1-4

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1.2.3. Detecting Specific Gases
Each gas-specific gas detector is shipped factory calibrated to its specific target refrigerant. Refer to Figure 1-3
and Table 1-2.

Part Number Refrigerant1 Accuracy

809-0031 R22 ±5%
809-0034 R404a ±5%
809-0035 R407a ±3%
809-0040 R422d ±5%
809-0041 R448A ±5%
809-0042 R449A ±5%
809-0043 R513A ±5%
809-0044 R507 ±5%

Table 1-2 Gas-specific Detector Measurement Performance

1See Section 5, Configure the Gas Detector for Information on Parameter 11 and other configuration
instructions.

Figure 1-3 - Gas-Specific MRLDS-250 Gas Detectors

NOTE: Emerson recommends not 
re-calibrating gas-specific detectors in
the field to a new target gas; purchase a
new gas-specific detector instead. In the
event you prefer not to purchase a new
gas-specific detector, use optional
calibration instructions in Chapter 6 for increased
accuracy when detecting a new target that is different
from the “as shipped” target gas. Refer to the example
in Table 1-3.

Detection Options Introduction • 3

 1.4. Parts List
Table 1-4 shows a list of components that are
available.
As Shipped

Part number 809-0031 (R22) Part Description

is factory calibrated to R22. Number
809-0030 MRLDS, Broadband
809-0031 MRLDS, Calibrated to R22
809-0034 MRLDS, Calibrated to R404A
809-0035 MRLDS, Calibrated to R407A
Changed Gas 809-0040 MRLDS, Calibrated to R422D
Type The gas detector may be
(Reduced changed to respond to any of 809-0041 MRLDS, Calibrated to R448A
Accuracy) the other listed refrigerants
(see parameter P.-11, in 809-0042 MRLDS, Calibrated to R449A
Section 5.2., Setting
Parameters). If changed, the 809-0043 MRLDS, Calibrated to R513A
gas detector will have a lower 809-0044 MRLDS, Calibrated to R507
accuracy for the target
refrigerant (without 603-1100 Splash Guard
calibration).
026-1315 Installation and Operation 
Manual

Table 1-4 Parts List

Optional
Recalibration By applying calibration gas
(For containing the new target
Improved refrigerant, and via the routine
Accuracy) described in Section 6.4., the
gas detector may then be
adjusted to respond with the
calibrated accuracy as shown
in Table 1-2 for the new target
refrigerant.

Table 1-3 Changing Gas Types and Accuracy

1.3. Remote Controller

Options
The MRLDS-250 can connect to any controller
through the standard analog output (voltage and
current; see Table 1-4 for options), the standard alarm
relay, or the digital Modbus RTU communications
interface.

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 Specification Description
1.5. Specifications Response T90 < 5 minutes
Time, T90
For default values, refer to Section 5.2., Setting
Parameters. Temperature -22°F to 104°F 
Rating (-30°C to 40°C)

Humidity and 5-90% relative humidity, 

Elevation non-condensing, 0-10,000ft.
Specification Description altitude
24 VDC @ 0.15 A min; 24 Standard
Power Supply VAC, 5 VA min @ 50/60 Hz, 4.0” x 5.5” x 1.5” 6.3oz.
Dimensions 102 x 140 x 37mm 180g
2.5 W max and Weights
Power  Green LED ABS plastic; UL flammability
Monitoring Enclosure
rating of 94V-0
Visual Alarm Red 4-digit LED display Approvals CE, MET/IEC/EN 61010-1
Buzzer (audible alarm),
Audible Alarm enable/disable (Default Table 1-5 - Specifications
enabled)
1When
Fault  filtering is disabled (see Configuration
Fault codes presented to user Parameters P.-19), the unit will respond to
Monitoring
concentrations sub-10 PPM.
Analog  4-20 mA; 0-5V; 0-10V; 1-5V;
Outputs 2-10V (Default 1-5V)
1 relay rated 1 A @ 24 VAC//
Relay VDC (0.5A, 125V AC UL
rating)
Range 0-3500 PPM
Readings below 75 PPM are
Squelch1 squelched by default
Communica- Baud rate: 9,600 or 19,200
tion:  (selectable)
MODBUS Start bits: 1
RTU over  Data bits: 8
RS-485 Parity: None, odd, even 
(programmable)
Stop bits: 1 or 2, 
programmable
Retry time: 500 ms (min time
between retries)
End of msg; Silent 3.5 
characters
Selectable: 0 to 15 minutes
Alarm Delay (Default, 0)
Not IP rated. An accessory
splash guard is available for
IP Rating areas requiring additional
protection from wash down.

Table 1-5 - Specifications

Specifications Introduction • 5
2 Mounting the
Gas Detector CAUTION: Connect monitor
power and signaling terminals
using wiring that complies with
local electrical codes or regulations
for the intended application.

2.1. Warnings and

Prerequisites CAUTION: Do NOT mount the
MRLDS-250 directly to vibrating
machinery as the vibrations may
degrade the gas detector’s
WARNING: Explosion hazard! Do performance.
not mount the MRLDS-250 in an
area that may contain flammable
liquids, vapors, or aerosols.
Operation of any electrical
equipment in such an environment constitutes
a safety hazard. 2.2. Mounting Locations
2.2.1. General Placement
Guidelines
CAUTION: The MRLDS-250
contains sensitive electronic
components that can be easily NOTE: The MRLDS-250 should be
damaged. Do not touch or disturb installed plumb and level and
any of these components. securely fastened to a rigid
mounting surface.

NOTE: The mounting location of

the monitor should allow it to be NOTE: When installed in areas that
easily accessible for visual may be subjected to water spray, the
monitoring and servicing. optional splash guard (P/N 603-
1100) should be used in
conjunction with the MRLDS-250.

NOTE: The gas detector must be Gas detectors must be located within the appropriate
connected to a marked, suitably wire lengths from the central controller (if used).
located and easily reached switch
or circuit breaker as means of 2.2.2. Machinery Rooms
disconnection.
There is no absolute rule in determining the number of
gas detectors and their locations. However, a number
of simple guidelines can help in making a decision.
Gas detectors monitor a point as opposed to an area. If
the gas leak does not reach the detector, no alarm will
be triggered. Therefore, it is extremely important to
select the gas detector location carefully. Also
consider ease of access for maintenance.

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The size and nature of the site can help in deciding 2.2.4. Chillers
which method is the most appropriate to use.
Locations requiring the most protection in a In the case of small water- or air-cooled enclosed
machinery or plant room would be in close proximity chiller units, mount the gas detector to monitor airflow
to compressors, pressurized storage vessels, to the extract fans. With larger models also place a gas
refrigerant cylinders, storage rooms, or pipelines. The detector inside the enclosure under or adjacent to the
most common leak sources are valves, gauges, compressors.
flanges, joints (brazed or mechanical), and filling or
draining connections. For enclosed air-cooled chillers or the outdoor unit for
variable refrigerant volume and variable refrigerant
•In machinery rooms where there is little or no  flow (VRV/VRF) systems, mount the gas detector to
airflow, placement options are: monitor airflow to the extract fan. With large units
also place a gas detector inside the enclosure under or
•Point Detection: where gas detectors are located adjacent to the compressors.
as near as possible to the most likely sources of
leakage, such as the compressor, expansion
valves, mechanical joints, or cable duct trenches.
•Perimeter Detection: where gas detectors com-
2.3. Mounting Procedure
pletely surround the area or equipment. To open the housing as received, use a flat blade
•Halocarbon and hydrocarbon refrigerants are screwdriver and depress the top latch. While pushing
heavier-than-air gases and as such, the gas detectors the latch, grasp the back edge of the housing near the
should be located near ground level (6 to 18 inches latch and pull the back away.
from the floor). When mounted, the housing is simply opened by
NOTE: Gas detectors should be pressing the top latch with a suitable screwdriver or
positioned just far enough back other flat blade. With the top latch depressed, pull the
from any high-pressure parts to housing apart by grasping the sides and pulling
straight out. With the housing separated, the mounting
allow gas clouds to form and be base with terminal blocks will be visible. 
detected. Otherwise, a gas leak
might pass by in a high-speed airflow area See Figure 2-1.
and go undetected by the gas detector. CAUTION: Do not apply caulking
•Make sure that pits, stairwells, and or other material around the gas
trenches are monitored since they may fill detector base. The gas detector
with stagnant pockets of gas. relies on air exchange through the
•For racks or chillers pre-fitted with spaces between the base and the
refrigerant gas detectors, these should be gas detector housing. Do not obstruct the
small gap around the housing and the base
mounted so as to monitor the compressors. with any material.
•Do not mount the gas detector directly to
pipes or structures that are subject to
strong vibration.

2.2.3. Refrigerated Spaces

In refrigerated spaces, gas detectors should be located
away from doors, in the return airflow to the
evaporators on a sidewall (below head-high is
preferred), or on the ceiling, not directly in front of an
evaporator, nor in any direct airflow. In large rooms
with multiple evaporators, gas detectors should be
mounted on the central line between two adjacent
evaporators, as turbulence will result in airflows
mixing.

Mounting Procedure Mounting the Gas Detector • 7

 Step Mounting Procedure
1 Open the housing (see
Figure 2-1).
2 Position the base to the pre-
determined (acceptable) mounting
location. Use the gas detector base
to mark the mounting locations as
needed. The hole pattern on the
backplate is sized to mount the gas
detector onto various electrical
junction boxes. The other holes
may be used as needed to mount
the gas detector to other
structures, or onto a wall.
3 For Wall Mount, attach the
MRLDS-250 base to the mounting
surface using two #6 screws
(provided) through two of the 7
mounting holes, and be careful not
to over-tighten the screws. Refer
to Figure 2-2 for the locations of
mounting holes on the base.
Figure 2-1 - Initial Housing Separation
For Junction Box Mount, attach
the MRLDS-250 base to the
junction box (using mounting
hardware provided with your
junction box) through the two
junction box holes. Refer to
Figure 2-2 for the locations of the
two junction box mounting holes
on the base.
4 Unless you are ready to wire the
device (see Section 3, Wiring and
Configuration), carefully snap the
cover onto the base unit.

Table 2-1 Mounting Procedures

Figure 2-2 - Front and Back Views of MRLDS-250

Base

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3 Wiring and
Configuration 3.2. Wiring Supply Power
(24VAC or 24VDC)

CAUTION: Incorrect wiring may

permanently damage the gas
3.1. Overview detector and void the warranty.
Double check all terminations
Prior to wiring and configuring the MRLDS-250, before applying power.
ensure the following conditions have been met:
•MRLDS-250 backplate is mounted in an appropriate
location.
•The cover panel is removed. Either 24VAC or 24VDC may be used to power the
•If the cover panel was reattached after mounting, MRLDS-250. Connect wiring to the appropriate
open the gas detector enclosure by pressing the top terminal locations (see Table 3-1. Use two wires,
latch with a suitable screwdriver or other flat blade. between 14 and 22 AWG. Refer to Figure 3-2 for (AC
With the top latch depressed pull the housing apart by wiring left) or DC wiring (right).
grasping the sides and pulling straight out. Align and
press together to close.

Figure 3-2 - Supply Power Wiring Options

Figure 3-1 - Terminal Blocks and Cable Glands Power Pin Label Wiring
Option Termination

NOTE: The pre-installed cable 1 L 24V AC line

gland (left) and the optional cable 24 VAC 24V AC
on the gland (right) have a 1/4 2 N
neutral
cable capacity (each).
24V DC
3 + positive
24 VDC
24V DC
4 GND
NOTE: Install the optional cable ground
gland in the right side of the base
unit if needed. Otherwise, install Table 3-1 - Power Options and Terminal Block
the blanking plug that is included Connections
in the mounting kit.

Overview Wiring and Configuration • 9

 Connect two 18 to 20 AWG wires to terminal block
positions 5 and 6 (see Figure 3-4), noting ground and
WARNING: The MRLDS-250 must signal polarity per Table 3-2.
be powered by either:
• A suitable UL 60950/CSA certified
power supply that is isolated from
line voltage by double insulation, or
• An appropriately rated UL listed/CSA
Class 2 transformer.
Failure to comply can result in personal
injury or death.

WARNING: Neutral polarity must

be maintained across units. Refer to
Figure 3-3.

Figure 3-4 - Analog Output Wiring

Function Pin Wiring

Termination
Analog 5 Analog output ground
Output 6 Analog output signal (+)

Table 3-2 - Alarm Output Terminal Block

Connections

The type of output signal on pins 5 and 6 is

programmable using the analog output type parameter
P.-03. Refer to Section 5, Configure the Gas Detector
Figure 3-3 - Maintaining Neutral Polarity for details.

3.3. Wiring Alarm Output 3.4. Wiring the Digital

(Analog Signal) Alarm Output Relay
The MRLDS-250 provides an analog output signal An alarm setpoint may be programmed from the front
that is proportional to the level of gas detected. panel of the MRLDS-250. When the level of the
detected gas exceeds the alarm setpoint, the MRLDS-
NOTE: No jumpers or hardware 250 enters the alarm state. An on-board relay is tied to
switch settings are required to the alarm state, so you may activate (or deactivate)
external equipment based on the MRLDS-250’s
configure the analog output. This current alarm status.
is done electronically from the
front panel display.

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 3.5. MODBUS Network
Configuration
If your application includes a MODBUS network,
make network connections (RS-485 A and RS-485 B)
using 18 to 24 AWG shielded twisted pair wires (with
120 ohm characteristic impedance) to terminal block
positions 7 and 8 Figure 3-6 noting inverted B (-) and
non-inverted A (+) signal connectors per Table 3-4.

Figure 3-5 - Sample Relay Output Wiring

NOTE: The relay can be

programmed to be failsafe
(normally energized). By default,
the relay is set to be normally 
de-energized. This can be set using
parameter P-06.

Make relay connections (NO, NC, or both) using 18 to

20 AWG wires to terminal block positions 10, 11, and Figure 3-6 - MODBUS Network Wiring
12 (see Figure 3-5), noting normally open, normally
closed, and common connectors per Table 3-3.
Wiring
Function Pin Termination
Function Pin Mounting
Procedure 7 RS-485 “B” (inverted)
MODBUS
10 Relay NC contact Network 8 RS-485 “A”
Communications (non-inverted)
Relay (Alarm) 11 Relay common
Output contact 9 RS-485 shield
12 Relay NO contact
Table 3-4 - MODBUS Network Communications
Table 3-3 - Relay Output Terminal Block Connections Connections

CAUTION: For MODBUS network

communications wiring, use only 
18-24 AWG shielded twisted pair wire
with 120 ohm characteristic 
impedance.

MODBUS Network Configuration Wiring and Configuration • 11

 CAUTION: Connect the RS-485 cable
shield to pin 9 (board ground).

NOTE: Selection of the MODBUS

Address and Baud Rate is completed
through the gas detector setup menu,
described later. No jumpers or 
hardware switch settings are required to 
configure the MODBUS communications 
network. This is done electronically from the front
panel display.

NOTE: For MODBUS 

communications with the MRLDS-
250, the default communications
parameters are as follows.
Baud rate = 9600 
Parity = no parity  Figure 3-7 - Setting Network Termination Resistors
Stop bits = 1
Confirm that all devices on the MODBUS 
communications network (including a  3.6. Finish Installation
Building Management System) are configured
similarly. Once the base is mounted and all wiring is complete,
align the gas detector housing and press it onto the
base. The gas detector will snap into position,
If the MRLDS-250 is at the end of the RS-485 completing all electrical connections. Ensure the top
network, be sure to set the RS-485 terminator on the and bottom snap locks are engaged.
printed circuit board (PCB) to IN. This applies a
terminating resistor to the end of the wires per the
requirements of the RS-485 protocol. The terminator NOTE: If the right cable gland was
should be set to OUT for all other installation not needed during installation and
conditions. wiring, be sure to install the
blanking plug.
NOTE: Be sure to enable the
termination resistor on the device at
each end of the network (See Figure
3-7). This includes the Building CAUTION: Do not apply caulking
Management System (if used). or other material around the gas
detector base. The gas detector
relies on air exchange through the
spaces between the base and the gas
CAUTION: Care should be  detector housing. Do not obstruct the small
exercised when changing the  gap around the housing and the base with any
terminator switch. Before powering material.
the gas detector, use a fine pointed
device or paper clip to slide the
switch position. Do not apply force to the switch
or push on the switch with any device. The
switch changes position up and down along the
access slot direction.

12 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

4 Operation and NOTE: A manual zero should be
Stabilization performed in the environment of
operation and at the typical
operating temperature.

4.1. Power Up and NOTE: Subsequent manual zeros

may be performed, provided the
Warmup atmosphere around the gas
detector is free of all background
On powering up, the MRLDS-250 will sense for the
presence of gas after an initial warm-up period of two concentrations of refrigerant.
to five minutes. The green LED will flash at a Clean air or nitrogen applied to the
one-second interval during the warm up. calibration port for five minutes may be used
to ensure the gas detector is clear of all
background gas. Re-zeroing with background
refrigerant present will cause the gas detector
4.2. Stabilization to report incorrect readings.

CAUTION: It is vital when first

installing the gas detector that it
warms up in an atmosphere that is 4.4. Alarms
known not to contain any
background concentrations of The following occurs during an alarm condition:
refrigerant. Emerson offers portable gas
detectors for this purpose. Contact Technical
Support for more information. Item Behavior During Alarm State
Green On (solid)
LED

Display On (blinks); reports detected PPM

4.3. Perform a Manual concentration

Zero Audible
Alarm
On (if enabled and after
programmed delay expires)
After the gas detector stabilizes, the power LED stops Relay Activates (after any programmed
flashing and is lit continuously. Emerson recommends Output delay expires)
manually zeroing the MRLDS-250 after a 1-hour
stabilization period. Increase this stabilization period Analog Changes proportionally with gas
to 3 hours for freezer applications. Output concentration (as configured)
To manually zero the gas detector, press and hold the Modbus Registers indicate the alarm
UP and DOWN buttons simultaneously for 5 seconds. Registers condition, ppm, concentration, etc.
The gas detector will beep and the display will show
zEro when zeroing is complete. The display will show Table 4-1 - MRLDS-250 Behavior During Alarm
fAiL if the temperature is changing too quickly or Conditions
there is an active alarm condition. Additionally,
certain system faults (F.-08, F.-10 through 14, and/or
F.-16) will prevent a manual zero from being
performed.

Power Up and Warmup Operation and Stabilization • 13

 4.5.3. Critical Faults
NOTE: The alarm feature includes Critical faults may indicate an unrecoverable
a 20% deadband to prevent alarm condition. Please refer to Section 7, MODBUS
“chatter” if the concentration Communications for more information. The following
hovers near the alarm setpoint. occurs when a critical fault condition exists:
Once the alarm has been triggered,
it will remain latched until the concentration
drops below 80% of the alarm setpoint. Item Behavior During Alarm State
Green Off (indicating the gas detector is
LED offline)
Display Shows the appropriate fault code
4.5. Gas Detector Faults
Analog 4-20 mA output Changes to 2 mA
1- 5V output Changes to 0.5V
4.5.1. Overview Output
2-10V output Changes to 1.0V
There are two levels of fault monitoring built into the Modbus
gas detector: Modbus registers indicate the fault
Registers
1. Non-critical
2. Critical Table 4-3 - MRLDS-250 Behavior During a Critical
Fault
4.5.2. Non-Critical Faults
Non-critical faults typically recover by allowing the
gas detector surroundings to stabilize, for example,
after a defrost cycle. The gas detector continues to
monitor its surroundings during non-critical faults,
but may report inaccurate readings.

The following occurs when a non-critical fault

condition exists.

Item Behavior During Alarm State

Green Off (indicating the gas detector is
LED offline)
Display Shows the appropriate fault code
4-20 mA output Changes to 2 mA
Analog 1- 5V output Changes to 0.5V
Output 2-10V output Changes to 1.0V
Modbus
Registers Modbus registers indicate the fault

Table 4-2 - MRLDS-250 Behavior During a 

Non-Critical Fault

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5 Configure the Button Description

Gas Detector When pressed together and held

for five seconds, this key
combination manually zeros the
gas detector.

Saves the currently displayed

parameter to memory.
5.1. User Interface
Overview Table 5-1 - Button Functionality

The gas detector is configured through the built-in

menu system. Once mounting is complete, attach the
gas detector to the base and apply power.
5.2. Setting Parameters
5.2.1. Overview
Press and hold the information button for five seconds
to activate the parameter list:

Each parameter is shown in turn by using the UP or

DOWN buttons. The parameter is shown as P.-XX,
with XX being the parameter value. Pressing Enter
Figure 5-1 - The User Interface of the MRLDS-250 while a parameter is displayed allows the attributes of
the parameter to be set. Each Parameter has its own
The user interface consists of four pushbuttons, a  attributes, as shown in the following table. Set the
4-digit LED numeric display, and a power LED. The attributes as desired, and then press Enter to save the
four buttons allow the gas detector to be adjusted setting.
based on a parameter list shown below. Button
functions are listed in Table 5-1. 5.2.2. Configuration
Parameters
Button Description
Used to access the parameter list.
Used to back up one level without Parameter Description
writing to memory when the
parameter list is active. Used to Maintenance Mode
mute the audible alarm for the Sets gas detector to offline
time period configured in mode for 30 minutes.
parameter P.-12. 00 Gas detector is online,
with normal response to its
Used to increment the value or surroundings (default).
parameter displayed. 01 Gas detector is offline,
and suppresses all outputs.
Display reads oFFL (offline)
Used to decrement the value or during 30-minute timeout.
parameter displayed.
Table 5-2 - Parameter Numbers, Names, and
Descriptions
Table 5-1 - Button Functionality

User Interface Overview Configure the Gas Detector • 15

 Parameter Description Parameter Description
Alarm Setpoint Relay Latching
Sets desired PPM value (range Controls the relay latching
75 to 3500 ppm) above which behavior.
alarm occurs. Use UP or 00 OFF (default). Relay
DOWN buttons. For faster does not latch, and resets once
“coarse” adjustment, hold the alarm condition is removed.
either button to sweep through 01 ON. Relay remains
the adjustment range quickly. latched; reset by BMS
Default setpoint is 200 ppm. command by pressing and
holding the Enter button for
Analog Output Type five seconds.
Selects output type:
00 Selects 0-5V Audible Alarm
01 Selects 1-5V (default) The units have an internal
02 Selects 0-10V audible alarm. You can disable
03 Selects 2-10V this, but the default setting is
04 Selects 4-20 mA “enabled” in compliance with
EN378.
Alarm ON Delays 00 OFF
Sets the ON delay time (0-15 01 ON (default)
minutes) for the alarm output
signals (relay, Modbus). The Display Mode
default delay is 0 minutes. The display can be turned on by
using this parameter. When set
Alarm OFF Delays to ON the display never shuts
Sets the OFF delay time for the off (all operating modes). When
alarm output signals (relay, ON the display shows the
Modbus) in minutes (0-15). current gas concentration (or 0
The default delay is 0 if below the squelch). Note that
minutes. P.-09 is disabled if P.-19=0.
00 OFF during normal
Relay Contact Behavior operation when the ppm value
(Failsafe Mode) is below the alarm setpoint
Sets the default relay power (default)
state so that power loss can be 01 ON
detected. In either case, the display will
The behavior of the relay blink the measured PPM value
changes from energizing when during an alarm state.
an alarm condition occurs
(default) to energizing at power RS485 Node Address
up (Failsafe). In both cases the Sets the RS485 node address
relay changes state when an (0001 to 0255)
alarm occurs, failsafe is simply
inverted. This allows power
failures to be detected as
alarms. Table 5-2 - Parameter Numbers, Names, and
00 NO (default mode) Descriptions
01 Failsafe mode

Table 5-2 - Parameter Numbers, Names, and

Descriptions

16 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

 Parameter Description Parameter Description
Gas Groups / Specific Gas Stop Bits
Selection Sets the number of stop bits
Selects either gas group number required to match the
for broadband operation or controlling communications
specific gas name for  equipment (for example,
gas-specific mode. building management system,
Broadband: Select from 4 etc.).
groups of gases: 01 1 stop bit (default)
1. R134a, R404a, R407a, 02 2 stop bits
R407c, R407f, R427a, R507,
R514A, HFO1233ZD Parity
2. R448a, R449a, R422a, Sets Modbus parity option.
R422d HFO1234YF, and 00 None (default)
HFO1234Ze, R513a, R452a, 01 Odd parity
R452B 02 Even parity
3. R22 (by itself)
4. R32 (by itself). Analog Output Scaling
Specific Gas: The actual Allows the user to select the
refrigerant name is shown. full-scale PPM value that
Select the appropriate represents maximum analog
refrigerant. output (for example, 20 mA) for
NOTE: Gas-specific detectors scaling the analog output.
are factory calibrated to a single Adjustment range is from 100
refrigerant using specialized PPM to 3500 PPM.
manufacturing equipment. If Default = 3500 PPM. (The
another refrigerant is selected setting cannot be adjusted
which differs from the factory above 3500.)
calibrated setting, the built in Use the UP and DOWN buttons
calibration no longer applies. to set the desired full scale
Further improvement in value. All outputs will be scaled
detector accuracy may be to the indicated full scale value.
gained by applying calibration NOTE: Alarm values are not
gas containing the newly scaled, but are absolute values.
selected refrigerant and Setting a smaller full scale does
adjusting the gas detector not correspondingly scale the
reading to match (see Parameter alarm setting.
P.-17). NOTE: When the PPM level is
greater than the programmed
Buzzer Mute Time analog output Full Scale PPM
Sets a time (0-59 minutes) (P.-16), the analog output will
during which the active buzzer go to a 10% over range state
remains muted: (indicating that the
• after the “I” button is pressed, concentration is too high for the
or analog output to achieve). For
• after Modbus register 4000 is example, for a 1-5V setting the
set to 0. analog output would go to 5.5V,
for 4-20 mA it would go to 
Baud Rate 22 mA and so on.
Sets the baud rate for Modbus
(RS-485) communications. Table 5-2 - Parameter Numbers, Names, and
00 9,600 baud (default). Descriptions
Table 5-2 - Parameter Numbers, Names, and
Descriptions

Setting Parameters Configure the Gas Detector • 17

 NOTE: The analog output signal
range is from 100 PPM to the Parameter Description
default value of 3500 PPM, which
is scaled across the actual output Gas Test Mode
range selected by the analog output Places the gas detector in gas
type parameter P.-03. The upper PPM limit is test mode.
00 Disabled (default)
programmable using analog output scaling 01 Enabled
parameter P.-16. This parameter sets the full When enabled, the display
scale PPM value creating a PPM range across continuously cycles through the
which the analog output is scaled. See Figure following:
5-2 for more details. • CAL is displayed briefly.
• Next, the gas group number or
gas type (based on product code)
is displayed.
• Then four dashes (----) are
displayed.

After gas is applied and the 75

PPM squelch level is exceeded,
the live concentration replaces
the four dashes.
See Section 6.4., Adjustment
Using Calibration Gas if using
Gas Test Mode to initiate the
calibration procedure.
NOTE: To prevent false alarms,
all outputs are suspended while
Test Mode is active. The only
live indication is the 4-digit
display.
Once the gas test mode is
Figure 5-2 - Analog Output Scaling Options enabled to perform a gas test or
calibration, the unit will
automatically go offline for a
10- minute period after the
parameter list is exited. (This
allows time for the test gas to
clear before the unit becomes
active)
If no activity occurs for ten
minutes, the unit exits the Gas
Test Mode

Table 5-2 - Parameter Numbers, Names, and

Descriptions

18 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

 Parameter Description Parameter Description
Diagnostics Menu Response Filtering
Parameter 18 provides access to This parameter is used to turn
the self diagnostic information. filtered output ON (01) or OFF
The LED display shows DIAG (00).
until the Enter button is pressed. The default setting is ON (01).
Use the UP and DOWN buttons The Modbus and analog output
to scroll through the list of are filtered so that responses
diagnostic attributes. below 75 ppm are squelched. If
A.-01 Current fault condition the display mode (P.-09) is set to
A.-02 Last fault ON (01) the display shows 0 for
A.-03 Days in service any signal level below 75 ppm.
A.-04 Days since last adjust/test Some installations may wish to
A.-05-A.-07 Factory Use Only monitor the small analog output
A.-08 Detector temperature  changes that may be created by
in °C the detector environment.
A.-09 Temperature rate of Turning filtering OFF (00)
change allows these small variations
A.-10-A.-17 Factory Use Only around the minimum analog
To aid in troubleshooting, the output (for example, 4 mA, 1V,
operator may choose to reset the etc.) to be transmitted via
gas detector to its default state Modbus and the analog output
by holding both the UP and terminals.
DOWN buttons for 5 seconds NOTE: The detector display is
while in the Diagnostics Menu. OFF when filtering is OFF 
All settings, including the alarm (P.-09 is disabled).
setpoint, gas adjustments, the NOTE: Whenever filtering is
selected gas curve, calibration OFF the detector display will
data, the Modbus address, etc. turn ON for 10 minutes if the
revert to specific default values detector is re-zeroed (see
after a reset. Section 4.3., Perform a Manual
IMPORTANT: Calibrations on Zero). This is intended to aid
either gas-specific or broadband maintenance testing. The analog
models are lost after a reset. This outputs continue to transmit the
returns the gas detector to an full, unfiltered range, and the
uncalibrated condition. See alarm setpoint remains active.
parameter P.-17 for information NOTE: If filtering is turned off
on how to recalibrate the gas (00), Analog Output Scaling 
detector. (P.-16) should be adjusted to 500
See Section 9, Replacement ppm.
Parts and Accessories for a
complete list of codes and Table 5-2 - Parameter Numbers, Names, and
details on the reset option. Descriptions
Table 5-2 - Parameter Numbers, Names, and
Descriptions
5.3. Completing Setup
To complete the setup after all parameters are set as
needed, simply press and hold the information
button for 5 seconds to exit the Parameter list: The gas
detector is now actively monitoring its surroundings.
NOTE: If no buttons are pressed for two
minutes, the MRLDS-250 exits setup
mode automatically.

Completing Setup Configure the Gas Detector • 19

6 Functional WARNING: Failure to test or
Tests and adjust the unit in accordance with
applicable instructions and with
Adjustments industry guidelines may result in
serious injury or death. The
manufacturer is not liable for any loss, injury,
or damage arising from improper testing,
incorrect adjustment, or inappropriate use of
the unit.
6.1. Introduction
To comply with the requirements of EN378 and the
European F-GAS regulation, gas detectors must be WARNING: Before testing the gas
tested annually. However, local regulations may detectors on-site, the MRLDS-250
specify the nature and frequency of this test.
must be powered up and allowed to
stabilize.
CAUTION: Check local
regulations on calibration or
testing requirements.
WARNING: After initial
installation, the MRLDS-250
should be gas tested to ensure
proper operation.
CAUTION: The MRLDS-250
contains sensitive electronic
components that can be easily
damaged. Do not touch or disturb
any of these components. WARNING: The testing and/or
adjustment of the unit must be
carried out by a suitably qualified
technician, and must be completed:
• In accordance with this manual.
WARNING: Annual checks and
adjustment using calibration gas is • In compliance with locally applicable
recommended. Calibration gas guidelines and regulations.
adjustment frequency may be Suitably qualified operators of the unit
extended based on application, but should be aware of the regulations and
should never exceed a time period of two standards set down by the industry/country for
years. the testing or calibration of this unit. This
manual is only intended as a guide and,
insofar as permitted by law, Emerson accepts
no responsibility for the calibration, testing, or
WARNING: In applications where operation of this unit.
life safety is critical, calibration gas The frequency and nature of testing or
adjustment should be completed calibration may be determined by local
quarterly (every three months) or regulation or standards.
on a more frequent basis. Emerson
is not responsible for setting safety practices EN378 and the F-GAS Regulation
and policies. Safe work procedures including require an annual check in accordance with
calibration policies are best determined by the manufacturer’s recommendation.
company policy, industry standards, and local
codes.

20 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

6.2. Bump Testing vs. 6.3. Bump Testing
Adjusting Detector
Response WARNING: Notify others that
testing is underway. During bump
There are two concepts that need to be differentiated: testing, the alarm outputs are active
• bump test
• gas detector response adjustment and will trigger the intended
response. It is the operator’s
A bump test exposes the gas detector to a gas. The responsibility to ensure that such actions are
operator then observes the gas detector’s response to acceptable and can be performed safely.
the gas. The objectives are two-fold:
• establishes if the gas detector is reacting to the gas 
• determines if all of the detector outputs are working After installation and parameter setup (see Section 5,
correctly Configure the Gas Detector, the units should be bump
tested. Expose the gas detector to test gas. The gas
There are two types of bump test: selected should be a high enough concentration to put
• quantified: A known concentration of gas is used.  the system into alarm and light the LED display.
• non-quantified: A gas of unknown concentration is
used. With a bump test you can see the functions of the gas
detector:
Adjusting gas detector response exposes the gas • the LED display will light and show the detected
detector to a calibration gas as well (like a quantified PPM concentration once the alarm setpoint is reached.
bump test), but additionally sets the actual gas • the relay and audible alarm will function as
detector response level (via parameter P.-17) to configured including any delays set (ON or OFF).
ensure that the gas detector activates at the specified • the output (0-10V, for example) will show the gas
gas concentration. level.

Refer to the following sections for addition Ideally bump tests are conducted on-site in a clean air
information on bump testing and gas detector atmosphere.
response adjustment.

CAUTION: Before you carry out Step

Bump Testing Using Calibration
the test or adjustment: Gas Cylinders
• Advise occupants, plant operators, Remove the Splash Guard accessory
and supervisors. 1 if one is used.
• Check if the gas detector is connected to Connect the regulator to the test gas
external systems such as sprinkler systems, 2 port using 3 mm or 1/8” inside
plant shut down, external sirens and beacons, diameter tubing (see below).
ventilation, etc., and disconnect as instructed
by the customer. Expose the gas detector to gas from
the cylinder. Monitor the LED
• For bump test or calibration, the 3 display reading. Refer to the Section
MRLDS-250 should be powered up and fully 1.5., Specifications for acceptance
stabilized (see Section 4, Operation and criteria.
Stabilization).
Table 6-1 - Bump Testing Using Calibration Gas
Cylinders

Bump Testing vs. Adjusting Detector Response Functional Tests and Adjustments • 21
 Step Adjustment Using Calibration
Gas Cylinders
Enable parameter P.-17 Gas Test
Mode (see Section 5, Configure the
Gas Detector). When enabled, the
display continuously cycles through
the following:
• CAL is displayed briefly.
• Next, the gas group number or gas
type (based on product code) is
displayed.
2 • Then four dashes (----) are
displayed.

After gas is applied and the 75 PPM

squelch level is exceeded, the live
concentration replaces the four
dashes.
NOTE: The analog outputs, relay
activity, and RS-485 ppm
reporting are suspended in Gas Test
Mode to prevent false alarms.

Figure 6-1 - Using Calibration Gas Expose the gas detector to gas from
3 the cylinder. Monitor the 4-digit LED
display reading.

6.4. Adjustment Using Wait for the PPM reading to stabilize.

This should take approximately 4-6
Calibration Gas minutes. Minor changes (less than 5
4 PPM in 10 seconds) are considered
Adjustment Using Calibration Gas requires a gas stable readings. Compare the
cylinder with the appropriate gas and concentration. response value with the calibration
Note that a calibration kit if offered that consists of a gas concentration.
calibration gas cylinder and a flow regulation valve
with flexible non-absorbent tubing. Adjust the gas detector displayed
value by using the UP or DOWN
buttons to increase or decrease the
NOTE: For improved accuracy value shown. Adjust until the reading
and response, the gas detector 5
is within ± 2% of the calibration gas.
should be protected from excess For example, if the calibration gas is
drafts while performing the 1000 PPM, the gas detector is
adjustment. Excess air circulation adjusted properly when the displayed
may dilute the applied calibration gas and lead reading is between 980 and 1020
to a lower than expected response. PPM.
Press the Enter button to store the
new adjustment. Turn off the
calibration gas and remove the tubing
from the calibration port. If no further
6 changes to the other Parameters are
Adjustment Using Calibration required, press and hold the
Step Gas Cylinders information button for 5 seconds to
exit the Parameter list.
Connect the regulator to the test gas
1 port using 3 mm or 1/8” inside Table 6-2 - Bump Testing
diameter tubing.

Table 6-2 - Bump Testing

22 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

 Step Adjustment Using Calibration
Gas Cylinders
If no further changes to the other
parameters are required, press and
hold the button for 5 seconds to
exit the Parameter list. Upon exiting
the parameters list, the gas detector
7 will enter offline mode for a period of
10 minutes. This allows time for the
calibration gas to dissipate after
testing. During offline mode, the gas
detector suppresses all outputs. The
display reads oFFL (offline) during
10 minute timeout.

Table 6-2 - Bump Testing

NOTE: All calibration gas

mixtures have a blend tolerance.
The tolerance will limit the actual
adjustment accuracy that is
achievable.

Adjustment Using Calibration Gas Functional Tests and Adjustments • 23

7 MODBUS
Communications 7.2. Communications
Settings
There are 255 selections available to be set
electronically, from addresses 1 to 255 inclusive. 
MODBUS data with a zero in the address field is 
7.1. Introduction received by all detectors (regardless of the address 
selected) to enable the master device to broadcast 
The MRLDS-250 gas detector can be configured to simultaneously to all the detectors.
communicate on an RS-485 network using 
MODBUS-RTU protocol. Before configuring the gas Refer to the specifications section for information on
detector for MODBUS communications, be sure your RS-485 network communications parameters such as
network connection is complete and your network  data bits, stop bits, and more.
termination switches are set appropriately. Refer to
Section 3, Wiring and Configuration for details.

7.3. Analog Input Registers

Analog input registers are read only and use 
function code 04.

Reg Description Range Units P.-##

1000 Concentration gas level 0-100 %FS --
1001 Concentration gas level 0-65, 535 PPM --
1002 Reserved --
1003 Full scale detector level 0-65, 535 PPM --
1004 Alarm setpoint (% full 0-100 % --
scale)
1005 Gas detector timer 0-65, 535 hours --
1006 Node address 1-247 none P.-10
1007 Software version none --
1008 Reserved --
1009 Reserved --
1010 Reserved --
1011 Reserved --
1012 16-bit fault code 0-65535 none --

Table 7-1 - Analog Input Registers

24 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

7.4. Analog Output Registers
Analog output registers are readable (using function code 03) and writable (using function code 06).

Reg Description Range Units P.-##

2000 Alarm setpoint 75-3500 PPM P.-02
2001 Alarm ON delay 0-15 min P.-04
(Alarm flag register
3000 is set to 1)
2002 Buzzer mute time 0-59 min P.-12
2003 Alarm OFF delay 0-15 min P.-05
2004 Relay action 0=NO none P.-06
1=Failsafe
2005 Relay latching enable 0=Disable none P.-07
1=Enable
2006 Buzzer enable 0=Disable none P.-08
1=Enable
2007 Display mode 0=Off none P.-09
1=On
2008 Analog output type 0=0-5 V none P.-03
1=1-4 V
2=0-10 V
3=2-10 V
4=4-20 ma
2009 Baud rate 0=9600 none P.-13
1=19200
2010 Stop bits 1 or 2 none P.-14
2011 Gas curve number 1 to 4 none P.-11
(broadband
unit) or gas
type (gas
specific)
2012 Analog output full scale 100-3500 PPM P.-16
PPM (R/O)
2013 Parity 0=None none P.-15
1=Odd
2=Even

Table 7-2 - Analog Output Registers

Analog Output Registers MODBUS Communications • 25

7.5. Input Status Flags
Input Status Flags are readable (using function code 02).

Reg Description Range P.-##

3000 Alarm flag (0 or 1=Alarm) 0-1 --
3001 Relay state (0 or 1=energized) 0-1 --
3002 Detector fault (0 or 1=fault) 0-1 --
3003 Red LED state (0 or 1=ON) 0-1 --
3004 Green LED state (0 or 1=powered 0-1 --
on)
3005 Reserved --
3006 Start up (0=normal operation, 0-1 --
1=warming up)
3007 Reserved --
3008 Reserved --

Table 7-3 - Input Status Flags

7.6. Output Status Flags

Output Status Flags are readable (using function code 01) and writable (using function code 05).

Reg Description Range P.-##

4000 Buzzer flag (0 or 1=ON) 0=Off --
1=On
4001 Test required (If operating for >1 0=Okay --
year). (1=requires testing) 1=Test

Table 7-4 - Output Status Flags

26 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

8 Troubleshooting
Description Fault Hex Possible 
Code Code Causes
Gas Detector
8.1. Fault Codes Gas Detector
Temperature
0x00 temperature
reports >
01
To comply with the requirements of EN378 and the Fault 55°C or < -
European F-GAS regulation, gas detectors must be 35°C.
tested annually. However, local regulations may Temperature
specify the nature and frequency of this test. Gas Detector rate of
Temperature 0x00 change
The MRLDS-250 features sophisticated internal Rate of exceeds
status monitoring and will indicate whether a fault 02
Change ~1°C/min for
condition exists on the front display (F.-XX, with XX Fault more than 15
being the fault number). minutes.
There are two classes of fault conditions: critical and RS485 RX 0x00 Message too
non-critical. In general, non-critical faults occur when Fault 04 long for 
environmental conditions exist that are outside the receive buf-
product’s specified operating range, or if an fer.
installation error has occurred (for example, incorrect
wiring). RS485 CRC 0X00 Transmis-
Fault 08 sion is 
The gas detector will typically continue to monitor its corrupted 
surroundings (except for fault F.-08), and may report (computed
inaccurate readings and false alarms. CRC doesn’t
Correcting non-critical faults is a matter of waiting for match 
the environmental conditions to return to a more transmitted
typical condition, correcting wiring mistakes, or in CRC).
some cases, relocating the gas detector. For example,
placing the gas detector near a forced air heater may Possible
cause temperature faults. The non-critical fault range wiring,
is F.-01 to F.-08. connection,
and/or
Critical faults indicate a functional problem that termination
results in the gas detector no longer monitoring its issue exists.
surroundings for refrigerant. When analog
output type is
The fault number is displayed and the power LED is 4-20ma and
turned off, indicating that the gas detector is offline. Open Loop 0x00 loop is open,
The critical fault range is F.-09 to F.-16. If any of these Fault 10 use 
faults occur, first try to clear the faults by cycling 18-24AWG
power to the sensor. The easiest way to do this is by shielded
removing the sensor from the base and reattaching. If twisted pair
the fault returns after cycling power, the gas detector with 120
should be removed from service and replaced. ohm
characteristic
Additionally, the faults are stored as a hex number and impedance
can be accessed in the Diagnostics menu P.-18. The for Modbus
associated hex codes are listed next to the Fault Code connections.
in (Table 8-1). Refer to Diagnostics Menu P.-18 in
Section 8.2., Diagnostic Attributes (P.-18) for Table 8-1 - Fault Codes
additional information.

Fault Codes Troubleshooting • 27

 IMPORTANT: Fault F.-15 may be caused by rapid
Description Fault Hex Possible  changes in temperature and other environmental
Code Code Causes effects. If the F.-15 fault remains after the ambient
MODBUS 0x00 MODBUS temperature has stabilized, perform a manual re-zero
Fault 20 message was to clear the fault. See Section 4.3., Perform a Manual
truncated or Zero.
timed out
early.
PPM exceeds 8.2. Diagnostic Attributes
9999. This
may indicate (P.-18)
PPM a gross (very
0x00 large) leak. If Use this option to review the built-in diagnostic
Overrange attributes. Access the parameter list (see Section 5,
Fault 40 no leak is
present, it Configure the Gas Detector) and select P.-18. Press
indicates a the Enter button to access the diagnostics, and then
gas detector use the UP or DOWN button to select each attribute.
error. The following information is available.

Input supply
power to the
MRLDS-250 Attribute Description
is out of
range (i.e., Displays the current fault
24V ±20%). condition code in hex format:
IMPORTA
NT: If this 0000 = no faults are active
fault is XXXX = HEX number
Input
Voltage 0x00 active, the
80 gas detector See Table 8-1 for the HEX
Fault format cross reference.
is offline and
not
monitoring. Displays a hex format code
Correct the that corresponds to any faults
input supply that occurred since the
voltage to internal fault record was last
restore erased. See Table 8-1 for the
normal HEX format cross reference.
operation. The records may be erased
by pressing the ENTER
button.
Critical fault. Displays the number of days
Cycle power that the MRLDS-250 has
to the sensor been in service. The value of
and see of the this attribute rolls over after
fault clears. 9999.
Critical : : If not,
Faults contact Table 8-2 - Diagnostics Attributes
Emerson
technical
support for
additional
guidance.

Table 8-1 - Fault Codes

28 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

 broadband sensor option (P/N 809-0030) resets to gas
Attribute Description group 1. Gas specific products (P/Ns 809-0031 to 
Displays the elapsed time (in 809-0044) are reset to the R134a gas curve.
days) from the last gas NOTE: Calibrations on either gas-specific or
adjustment or test. This value broadband models are lost after a reset. This returns
is automatically reset to 0000 the gas detector to an uncalibrated condition. See
after completing a gas parameter P.-17 for information on how to recalibrate
adjustment via Test Mode  the gas detector.
P.-17. (Note that the new NOTE: Before performing this
adjustment is stored using operation, it is advisable to write
the Enter button.) The value down all the parameter settings so
may be reset to 0000 by they can be re-programmed.
pressing the ENTER button.

: Reserved Step Description

1 Access diagnostics menu P.-18.
Press and hold both the UP and
DOWN buttons for 5 seconds. This
will cause the following to occur:
Displays the sensor • All the LED segments will then
temperature in °C. 2 light for 3 seconds.
• The gas detector resets to the
default settings.
Displays the sensor’s • The gas detector beeper sounds
approximate rate of for 3 seconds.
temperature change per half
minute interval (°C change After 3 seconds, the user is
over 30 seconds). 3 returned to the parameter list at
parameter P.-18.
The gas detector may now be 
4 re-programmed for further
troubleshooting if needed.
: Reserved
Table 8-3 - Resetting MRLDS-250 to Default Values

Table 8-2 - Diagnostics Attributes

8.4. Other Symptoms
Other common wiring problems can also cause the gas
detector to malfunction. Check below for additional
conditions that will cause gas detector issues.
8.3. Resetting the MRLDS-
250 to Default Values Symptom Possible Cause(s)
The gas detector may be reset to its default state, if
needed, to aid in troubleshooting. All settings, Green Check power supply. Check
including alarm setpoint, gas adjustments, selected power Wiring.
gas curve, calibration data, Modbus address, etc. LED off
revert to specific default values after a reset. The
Table 8-4 - Other Symptoms and Possible Causes

Resetting the MRLDS-250 to Default Values Troubleshooting • 29

 Symptom Possible Cause(s) 9 Replacement
Alarms in
the
If you experience alarms in the
absence of a leak, try setting an Parts and
absence of
a leak
alarm delay.
Perform a bump test to ensure
proper operation.
Accessories
Table 8-4 - Other Symptoms and Possible Causes
The following items are available as replacement
parts:

NOTE: All modules come ready to

mount to the original mounting
base provided.

Part Number Description

809-0030 Gas Detector Module, 
Broadband
809-0031 Gas Detector Module, 
Calibrated to R22
809-0034 Gas Detector Module, 
Calibrated to R404a
809-0035 Gas Detector Module, 
Calibrated to R407a
809-0040 Gas Detector Module, 
Calibrated to R422d
809-0041 Gas Detector Module, 
Calibrated to R448A
809-0042 Gas Detector Module, 
Calibrated to R449A
809-0043 Gas Detector Module, 
Calibrated to R513A
890-0044 Gas Detector Module, 
Calibrated to R507
603-1100 Splash Guard Kit (Accessory):
Provides additional protection for
wash down or impact. Includes
mounting hardware for attaching to
walls.

NOTE: The gas detector response

time will lengthen when the Splash
Guard is used. The installer is
responsible for determining whether
the response time is suitable for the
application.
026-1315 Installation and Operation Manual

Table 9-1 - Replacement Parts and Accessories

30 • MRLDS-250 Infrared Gas Detector I&O Manual 026-1315 Rev 4

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