एन टी पी सी िलिमटेड

(भारत सरकार का उद्यम )

NTPC Limited
(A Govt. of India Enterprise)
(Formerly National Thermal Power Corporation Ltd.)
(केंद्रीय कायार्लय नोएडा)
Corporate Center NOIDA

Reference : CC-ENGG-7010-364-002-TVC-C-054 Date : 31/03/2023

From : Awadesh Keshav To : UNIVERSAL CONTRACTORS AND ENGINEERS

DY. GENERAL MANAGER PVT LTD
G B NAGAR, E-263, ALPHA-1, GREATER NOIDA,
Uttar Pradesh

Cc : [email protected]

Subject : Integrated township and administrative building package

Please find enclosed following drawings/ documents for necessary action at your end.

Vendor Drg. No. : -

Orgn. Drg. No. : 7010-364-002-TVC-C-054
Revision No. : 04
Drg. Title : Process Design Calculations for STP
App. Category : CAT-I
Release Date : 31/03/2023
Scan to verfiy

Comments : MAKES OF ALL EQUIPMENTS / ITEMS SHOULD BE AS PER NTPC CQA APPROVED
 7010-364-002-TVC-C-054/04/CAT-I/Page: 1 of 32

DOCUMENT COVER SHEET

PROJECT : 250 KLD STP BASED ON MBBR TECHNOLOGY

Name of Item : Calculation Sheet for STP

EPC Contractor : Universal Contractor and Engineer Private Limited

Document Title : Process Design Calculation for STP

Client : NTPC

REF DATE DESCIPTION

7010-364-002-TVC-C-054-06 13/03/2023 Comment Compliance Sheet

13/03/2023 Process Design Calculation for STP

13/03/2023 Reference List

 7010-364-002-TVC-C-054/04/CAT-I/Page: 2 of 32

CONSULTANT'S RESPONSE TO NTPC's Comments

KELVIN WATER TECHNOLOGIES PVT. LTD.
PROJECT: 250 KLD STP AT PAKRI BARWADIH COAL MINING PROJECT
DOCUMENT NO.
CONTRACTOR'S SUBMISSION REFERENCE No. Rev.-R2 Prepared By:- Ajmal Hussain
CONSULTANTS'S RESPONSE DATE 13.03.2023 Checked By:-
NTPC COMMENT REFRENCE NO. Approved By:-
TO: NTPC
SL NO CONTENT NTPC COMMENTS- 24.01.2023 SUB CONTRACTOR / CONSULTANT RESPONSE- 10.02.2023 NTPC Acceptance/Comments- 28.02.2023 SUB CONTRACTOR / CONSULTANT RESPONSE- 14.03.2023

A Process Design Calculations of 250 KLD STP

1. Add Diffuser Quantity Ass Diffuser qty calculations for aeration tank equalization tank, SHT& TUBE SETTLER. Diffuser Quantity Calculation add in PDC
-

2. Add Anoxic Tank Also add anoxic tank & rection tank as equipment’s & provide their sizing calculations. We added Anoxic Tank -
3. Coarse Screen Chamber .3-.6 AS PER METCALF & EDDY TABLE 5.2 PG NO 316 Changes Are Done -
4. Coarse Screen Chamber WIDTH OF BAR: 25 mm Changes Are Done
multiplication factor: 1+25/20= 2.25 hence area of coarse bar screen: .021*2.25 accordingly -
select the area of coarse bar and of screen chamber
5. Stilling Chamber 1 20-25 minutes Not Required 20-25 mint. If Hydraulic retention time is more for stilling chamber-1 then impurities will settle
down and create problem. Retention time of 60 sec is provide for Uniform flow which
Comment reiterated is goes further to Fine Screen. And it is preeceding by Raw sewage sump which is
also used as holding tank, So 60 sec retention time is sufficient for Stilling Chamber
1.
6. 0.3-0.6 m/s Checked and Mentioned. Fine Screen is adjacent with Grit Chamber, So the volume
Fine Screen Chamber width of bar 10 mm & gap between two bars of screen -5 mm. Design accordingly (calculate as Changes Are Done PLS CHK SIZE TO CATER TO CALCULATED VOLUME provided for Fine screen chamber is suffiecient and so the dimensions for better
commented in coarse screen working of plant.
7. Grit Chamber 0.3 m as per NTPC TECH SPECS, PART-B SEC-8 SUB SEC-C CL 4.02.01 Changes Are Done -
8. Oil & Grease Chamber: CONSIDER PEAK FLOW Changes Are Done -

OLR Taken as 1.2 kg BOD/m3/Day instead of 1.5 kg BOD/m3/Day

ATTACH REF.VOLUME CHANGED FROM 100 Cu.M
9. MBBR Tanks BASIS/ ATTACH REF. Done And retention time 4 hr taken as average of 3.5-4.5 hr (Reference is attached)

IS THIS FOR EACH TANK Yes, Two MBBR Tanks is used each tank have volume of 60 Cum.
10. Air Requirement basis of formula? attach document Done AIR BLOWER QUANTITY SHOULDN'T BE LESS THAN LAST REV. i.e.320
Done
Cu.M
11. Tube Settler Tank basis? attach ref? Done attach reference Reference attached
12. Sludge Holding Tank Attach ref. Done -
13. DESIGN DETAILS OF PUMPS Please add pump head selection calculations & dosing quantity calculations Done -
14. Dosing Quantity
The dosing quantity is selected as per inlet parameters of raw sewage. It may be
- - What is the basis of dosing quantity of all type of dosings?
increase and decrease as per the site conditions and inlet parameters..

B HYDRAULIC FLOW DIAGRAM

14. Inlet Level Mark inlet level Done DOES THE INV. LVL. OF LAST MANHOLE LIES ABOVE NGL?PLEASE As per the drawing NGL is 410.307, IL is 410.933 and Road Level is 413.400. IL is
REVIEW. above the NGL But it is below the Road level.
15. Add ANOXIC TANK Add ANOXIC TANK Done -
16. Add Chlorine Tank CHLORINE CONTACT TANK Done -
17. Add Table Pease add a table mentioning top level of fluid (SWL) in all the tanks & MENTION FLOW BY Done
-
GRAVITY OR PUMPING.
18. Mark SWL Also mark the fluid level on all the tanks. Done -

C G A D F O R 250 KLD STP

1 Add Anoxic Tank & Changes as per PDC Changes as per PDC -

NOTE: Response to each comment only one or more of below:

CONCUR - Vendor/Consultant agrees with comments and provides the corrected document/drawing and indicates the location of change.
FOR INFORMATION ONLY -Vendor/Consultant provides additional information or highlights if information has already been submitted previously.
NON CONCUR - Vendor/Consultant disagrees with comments, provides the reasoning and additional documentation to support his reason for disagreement.
 7010-364-002-TVC-C-054/04/CAT-I/Page: 3 of 32

REF- 7010-364-002-TVC-C-054-06

Date- 13/03/2023

PROCESS DESIGN CALCULATIONS

OF
250 KLD SEWAGE TREATMENT PLANT
HAZARIBAGH

STP CONTRACTOR:

KELVIN WATER TECHNOLOGIES PVT. LTD.

PLOT NO 81, SECTOR 5, IMT MANESAR
GURUGRAM, HARYANA-122051
MOBILE: +91-9812241001, 9812646262
Email: [email protected], [email protected]
Website: www.kelvinindia.in
 7010-364-002-TVC-C-054/04/CAT-I/Page: 4 of 32

CONTENT

S. No. PARTICULARS

1.0 INTRODUCTION

2.0 SEWAGE CHARACTERISTICS

3.0 SCHEME OF SEWAGE TREATMENT

4.0 DESIGN DETAILS OF STP

1.0 INTRODUCTION

The quantity of the sewage from the plant is:

AVERAGE FLOW – 15 m3/ Hr
PEAK FLOW – 45 m3/ Hr
Sewage treatment is the processing of removing contaminants from wastewater, primarily from
household sewage it includes physical, chemical, and biological processes to remove these
contaminants and produce environmentally safer treated wastewater. A byproduct of sewage
treatment is usually a semi solid waste or slurry called sewage sludge which is decomposed and
can be safely sent for disposal or land application. The average quantity of the sewage from the
plant is about 250 m3/day.

2.0 SEWAGE CHARACTERISTICS

Treatment process shall be MBBR (Moving Bed Bio-Reactor). Inlet & Outlet parameters
shall be considered for designing the Sewage Treatment Plant as under: -

INLET OUTLET
S. No. PARAMETER
(Raw Sewage) (After Treatment)
1. Quantity of wastewater, 250 m3/day 250 m3/day
2. pH 6.5-8 7-8
3. TSS, mg/l 300 <15
4. Oil & Grease, mg/l 20-30 <10
5. COD, mg/l 450 <50
6. BOD, mg/l 250 <10
7. Coliform Count (Counts/ml) 1000/100 100/100
8. Residual Chlorine (ppm) -- 0.5

1
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3.0 SCHEME OF SEWAGE TREATMENT PLANT

The scheme of the treatment in the plant is shown in figure Below.

PROCESS FLOW DIAGRAM OF STP

2
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4.0 DESIGN DETAILS OF STP

a) Design Details of Coarse Screen Chamber

DESCRIPTION VALUES
Design Flow (Qp) 45 m3/hr (Peak Flow)
Flow velocity (v) 0.5 m/s (As per Metcalf & Eddy Table No.- 5.2
Page No.- 316)
Clear Area of Bar Screen(A) A= Qp/v = 0.025 m2
Multiplication Factor = 1 + (width of bar /gap b/w bars)
= 1 + (25/20)= 2.25
Adjust for the flow-area blocked by the = Area x Multiplication factor
bars = 0.025 x 2.25= 0.0567 m2
Selected Dimension (Considering Garbage 1.2m(L) x 0.6m (B) x 0.8m(SWD)+ 0.3m(FB)
Accumulation) {as per STP-TS clause no. 4.01.01, Upto 0.5 m
above the FGL & IL -0.6}
Screen 20 mm spacing coarse screen, Manual type
Width of Bar in mm 25 mm, Mild steel bar
Location Starting of STP

b) Design Details of Raw Sewage Sump

DESCRIPTION VALUES
Design Flow (Qp) 45 m3/hr (Peak Flow)
Hydraulic Retention Time (HRT) 1 Hr
Tank Volume (V) V= Qp x HRT= 45 m3 (in Two Parts)
Number of Sump 2
Dimension 2 x [4m (L) x 2m (B) x 2.8m (SWD) + 0.3m(FB)
{as per STP-TS clause no. 4.01.01, Upto 0.5 m
above the FGL & IL -0.6.}
Location After coarse Screen Chamber

c) Design Details of Stilling Chamber 1:

DESCRIPTION VALUES
Design Flow (Qp) 45 m3/hr (Peak Flow)
Hydraulic Retention Time (HRT) 60 sec
Tank Volume (V) V= Qp x HRT= 0.75 m3
Dimension 1.5m (L) x 0.5m (B) x 1m (SWH)+0.3m(FB)
Location After Raw Sewage Sump

3
 7010-364-002-TVC-C-054/04/CAT-I/Page: 7 of 32

d) Design Details of Fine Screen Chamber

DESCRIPTION VALUES
Design Flow (Qp) 45 m3/hr (Peak Flow)
Flow velocity (v) 0.4 m/s (As per Metcalf & Eddy Table No.- 5.2
Page No.- 316)
Clear Area of Bar Screen (A) A= Qp/v = 0.031 m2
Multiplication Factor = 1 + (width of bar /gap b/w bars)
= 1 + (10/5)= 3
Adjust for the flow-area blocked by the = Area x Multiplication factor
bars = 0.031 x 3= 0.093 m2
Calculated Dimensions of cross section = 300 mm x 300 mm
Selected Dimension (Considering Garbage = Volume= 0.3521 m3
Accumulation) = 0.5 m (L) x 0.7 m (B) x 0.6m (SWD) +
0.35m (FB)
Screen 5 mm spacing fine screen, Manual type
Width of Bar in mm 10 mm, Mild steel bar
Location After Stilling Chamber 1

e) Design Details of Grit Chamber:

DESCRIPTION VALUES
Design Flow (Qp) 45 m3/hr (Peak Flow)
SOR 959 m3/ m2/day
(As per CPHEEO Manual Appendix A 5.7)
Plan Area A= Qp/SOR = 45x20/959 = 0.94 m2
Area taken 1 m2
Detention Period 60 sec.
(As per CPHEEO Manual 5.6.2.7.1.3)
Water depth taken 0.25m
free board 0.3m
(as per STP-TS clause no. 4.02.01)
grit storage space 0.25m
Total depth of grit chamber 0.8m (SWD) + 0.3m (FB) = 1.1 m
Chamber Volume 2 x 0.8 m3 (considering extra chamber in
standby)
Dimension {1.5m(L) x 0.7m(b) x 0.8m(SWD)+0.4(fb)}x2
Location After Fine Screen Chamber

4
 7010-364-002-TVC-C-054/04/CAT-I/Page: 8 of 32

f) Design Details of Oil & Grease Chamber:

DESCRIPTION VALUES
Design Flow (Q) 45 m3/hr
HRT 20 min
Tank Volume (V) V= Q x HRT = 15 m3
Dimension 3.75 m (L)x 2m(B) x2m(SWD)+0.45m(FB)
Location After Grit Chamber

g) Design Details of Equalization Tank:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
HRT 5-6 Hrs
Tank Volume V= Q x HRT = 85 m3
as per STP-TS clause no. 4.03.01
Dimension 5.2 (D) x 4 m(SWD) +0.5m (FB)
Location After Oil & Grease Chamber

h) Air Diffusers for Equalization Tank and Sludge Holding Tank:

DESCRIPTION VALUES
Diffuser Coarse Bubble Diffuser
Type of diffuser Ceramic Disc type
Air flow per diffuser 0.6-6 m3/hr (As per Metcalf & Eddy Table No.-
5.27 Page No.- 437)
Size in mm 80 mm
No. of diffusers = Total air requirement for Equalization and
Sludge Holding Tank/Air flow per diffuser
= 100/4 = 25 No.
Location In Equalization Tank and Sludge Holding Tank

i) Design Details of Stilling Chamber 2:

DESCRIPTION VALUES
Average Flow/Pump Flow 15 m3/hr
Hydraulic Retention Time (HRT) 30 sec
Tank Volume (V) V= Qp x HRT= 0.4 m3
Dimension 0.8m(L) x 0.5m(B) x 0.9m(SWD)+0.3m(FB)
Location After Equalization Tank

5
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j) Design Details of Anoxic Tank:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
HRT 1.5-2 Hrs (As per CPHEEO Manual 5.18.13.5.c)
Tank Volume V= Q x HRT = 30 m3
Dimension 3.15m (D) x 3.8 m(SWD) +0.4m (FB)
Location After Stilling Chamber 2

k) Design Details of MBBR Tanks:

DESCRIPTION VALUES
Flow (Q) 15 m3/hr
BOD Load per Day BOD (mg/l) x Q/1000
= 250x250/1000 = 62.5 kg/Day
OLR 1.2 kg BOD/m3/Day (As per CPHEEO Manual
5.18.13.5.c)
Volume Load/OLR = 62.5/1.2 = 52 m3
HRT for decomposition = Volume of tank (m3)/Flow(m3/hr)
= 52/15 = 3.5 hr (Take 4 hr retention) (As per
CPHEEO Manual 5.18.13.5.c)
Tank Volume (V) (For Each Tank) V= Q x HRT = 15x4 = 60 m3
Number of tanks 2
Dimensions (MBBR Each Tank) 4.5(D) x 3.7 m(SWD)+0.5m (FB)
Location After Anoxic Tank

l) Air Requirement:

DESCRIPTION VALUES
Oxygen requirement 1.0-1.2 kg O2/kg BOD (As per CPHEEO Manual
Part B, Table B4.2-2)
Standardized amount of O2 required = 62.5x1.2/20= 3.75 kg/h ~ 4 kg/h
Density of air 1.206 kg/m3
Std. O2 transfer efficiency (S.O.T.E.), % 7.5 % (air diffuser)
membrane type diffuser (6-8%)
% Oxygen in air by weight 23%
Air Required in m3/hr under field = O2 required per h/density of air
condition = 4/1.2 = 3.334 m3/h
Air Required according to efficiency of = Air Required in m3/hr under field
diffusers condition/Transfer efficiency
= 3.334 /0.075 m3/h = 44.4445 m3/h

6
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Air Required in MBBR Tanks, = Air Required according to efficiency of

diffusers/% Oxygen in air by weight
= 34.4445 /0.23 m3/h = 194 m3/h ~ 200 m3/h
Total Air requirement in MBBR+ = MBBR x 1.3 (30%) x 1.15 (15%)
Equalization + Sludge holding Tanks = 200 x1.3x1.15= 300 m3/h
Air Blowers Blower capacity 320 m3/h

m) Air Diffusers for MBBR Tank:

DESCRIPTION VALUES
Diffuser Fine Bubble Diffuser
Type of diffuser Tubular type (Non porous plastic tube)
Air flow per diffuser 1.8-12 m3/hr (As per Metcalf & Eddy Table
No.- 5.27 Page No.- 437)
Size in mm 90 OD x 1000 L
No. of diffusers = Total air requirement for MBBR/Air flow
per diffuser
= 200/10 = 20 No. (Taken No. of diffusers= 22
for safety consideration)
Location In MBBR Tank with diffusion grid

n) Design Details of Flocculation Tank:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
HRT 20 min (as per STP-TS clause no. 5.01.00)
Tank Volume V= Q x HRT = 5 m3
Dimension 1.8 (D) x 2.0 m (SWD)+0.3m (FB)
Location After MBBR Tank

o) Design Details of Tube Settler Tank:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
HRT 3-4 Hrs
Tank Volume V= Q x HRT = 45 m3
Surface loading rate (SOR) 20 m3/ m2/day (As per CPHEEO Manual
Chapter-5, Table- 5.8)
Area (A) A= Q/SOR= 15x20/20= 15 m2
Dimension 5m(L) x 3m(B) x 2.7m(SWD)+0.4m (FB)+
0.8m(Hopper)

7
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Location After Flocculation Tank

p) Design Details of Filter Feed Tank (Chlorine Contact Tank):

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
HRT 1 Hr (as per STP-TS clause no 6.00.00 Sr. No. 1)
Tank Volume V= Q x HRT = 15 m3
Dimension 1.65m(L) x 3m(B) x 3.1m(SWD)+0.5m (FB)
Location After Tube Settler Tank

q) Design Details of Sludge Holding Tank:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
Daily dry sludge generation = (Inlet BOD x Flow) x percentage of removal
x percentage of removed contaminant
(BOD removal percentage according to converted into sludge convert into sludge /
outlet is 96%) 1000
100 % of removed contaminants are = (250 x 250) x 0.96 x 1/1000
= 60 kg-DS/day
converted to sludge
(As per CPHEEO Appendix Page no. A-185)
Wet sludge concentration Biological Sludge of 1-2 % Solids Consistency
Taken Wet sludge concentration 2 % Solids Consistency
Sludge volume per day 56 [kg-DS/day]/(2/100)/1,000 = 2.8 m3/day
Wet sludge retention 5 Days
Tank Volume 2.8 (m3/day) x 5 day = 14 m3
Dimension 2.35m (L) x 2 m (B) x 3m (SWD) +0.3m (FB)
Location After Tube Settler Tank

r) Design Details of Treated Water Tank:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
HRT 8 Hr
Tank Volume V= Q x HRT = 125 m3
as per STP-TS clause no. 6.00.00 Sr. No. 6
Dimension 7m (L) x 4.5m (B) x 4m (SWD) +0.5m (FB)
Location After DMF & ACF

8
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s) Design Details of Dual Media Filter:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
Filtration velocity (V) 15 m/hr
as per STP-TS clause no. 6.00.00 Sr. No. 4
Area A= Q/V= 1 m2
Diameter of filter 1150 mm
H/D ratio 1.0 : 1.2
Proposed SOH of filter 1400 mm
Media Bed Height 840 mm
Media Size Layer 1 - size of pebble 20-40 mm: 100 mm depth
layer 2 - size of gravel 8-12 mm: 50 mm depth
layer 3 - size of gravel 4.5- 8 mm: 35 mm depth
layer 4- size of gravel 4.5-2.5 mm : 25 mm depth
layer 5- size of silica sand 0.68 - 7.0 mm : 150 mm
depth
layer 6- anthracite: 480 mm depth
Pressure 3.5 kg/sqcm (Design pressure)
5.2 kg/sqcm (Max. Pressure)
Location After Filter feed tank

t) Design details of Activated Carbon Filter:

DESCRIPTION VALUES
Design Flow (Q) 15 m3/hr
Filtration velocity (V) 12 m/hr
as per STP-TS clause no. 6.00.00 Sr. No. 4
Area A= Q/V= 1.25 m2
Diameter of filter 1250 mm
H/D ratio 1.0 : 1.2
as per STP-TS clause no. 6.00.00 Sr. No. 4
SOH of filter 1500 mm
Media Bed Height 900 mm
Media Size Layer 1 - size of pebble 20-40 mm: 100 mm depth
layer 2 - size of gravel 8-12 mm: 60 mm depth
layer 3 - size of gravel 4.5- 8 mm: 40 mm depth
layer 4- size of gravel 4.5-2.5 mm : 30 mm depth
layer 5- size of silica sand 0.68 - 7.0 mm : 170 mm
depth
layer 6- activated carbon: 500 mm depth
Pressure 3.5 kg/sqcm (Design pressure)
5.2 kg/sqcm (Max. Pressure)
Location After DMF

9
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u) Design details of Pumps:

DESCRIPTION VALUES
Raw Sewage Sump Pump (1w+1s) 24 m3/hr@ 10 m head
Sewage Transfer Pump (1w+1s) 15 m3/hr@ 10 m head
Air Blower (1w+1s) 320 m3/hr@ 0.5 kg/sqcm
Filter Feed Pump (1w+1s) 15 m3/hr@ 35 m head
Sludge Transfer Pump (1w+1s) 7 m3/hr@ 15 m head
Treated Water Transfer Pump (1w+1s) 15 m3/hr@ 30 m head*
Centrifuge Feed Pump (1w+1s) 2 m3/hr@ 25 m head
Agitator for Mixing in Anoxic Tank Agitator for mixing of 5 HP in Anoxic Tank
Hypochlorite dosing Pump (1w+1s) 0-6 LPH@ 3 kg/sqcm
PE dosing Pump (1w+1s) 0-20 LPH@ 3 kg/sqcm
PAC dosing Pump (1w+1s) 0-20 LPH@ 3 kg/sqcm
DWPE dosing Pump (1w+1s) 0-10 LPH@ 3 kg/sqcm
Note: Data sheets having detailed specifications shall be submitted before material
dispatch for approval.

v) Pump Head Calculation: -

Raw Sewage Sump Pump

DESCRIPTION VALUES
Pump details 24 m3/hr@ 10 m head
Static Head = 5.31 m
Head loss in pipe lines by Darcy-Weisbach = 0.25 m
equation = Formula used= f x l x v2/ 2 x g x d
Head loss in pipe lines by Hazen Williams = 2.76 m
formula = Formula used = 10.67*C-1.85*D- 4.87*Q1.85*L

Note: Head loss taken is the highest value of head loss by Darcy Weisbach and Hazen
Williams formula.
Head loss due to valve and fittings = 0.2 m
= Formula used = k x v2/2g
Total Head = 5.31 + 2.76 + 0.2 = 8.27 m
Pump Head with 20% factor of safety = 8.27 + (8.27x20%) = 9.924 m ~ 10 m

Sewage Transfer Pump

DESCRIPTION VALUES
Pump details 15 m3/hr@ 10 m head
Static Head = 5.33 m

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Head loss in pipe lines by Darcy-Weisbach = 0.27 m

equation = Formula used= f x l x v2/ 2 x g x d
Head loss in pipe lines by Hazen Williams = 2.755 m
formula = Formula used = 10.67*C-1.85*D- 4.87*Q1.85*L
Note: Head loss taken is the highest value of head loss by Darcy Weisbach and Hazen
Williams formula.
Head loss due to valve and fittings = 0.18 m
= Formula used = k x v2/2g
Total Head = 5.33 + 2.755 + 0.18 = 8.265 m
Pump Head with 20% factor of safety = 8.265 + (8.265x20%) = 9.918 m ~ 10 m

Filter Feed Pump

DESCRIPTION VALUES
Pump details 15 m3/hr@ 10 m head
Static Head = 8.7 m
Head loss in pipe lines by Darcy-Weisbach = 0.67 m
equation = Formula used= f x l x v2/ 2 x g x d
Head loss in pipe lines by Hazen Williams = 5.534 m
formula = Formula used = 10.67*C-1.85*D- 4.87*Q1.85*L
Note: Head loss taken is the highest value of head loss by Darcy Weisbach and Hazen
Williams formula.
Head loss due to valve and fittings = 0.28 m
= Formula used = k x v2/2g
Total Head = 8.7 + 5.534 + 0.28 = 14.514 m
Pump Head with 20% factor of safety = 14.514 + (14.514x20%) = 17.416 m ~ 17.5 m
Safety factor for filter backwashing = Overall head x 2= 17.5 x 2 = 35 m

Sludge Transfer Pump

DESCRIPTION VALUES
Pump details 7 m3/hr@ 15 m head
Static Head = 11.65 m
Head loss in pipe lines by Darcy-Weisbach = 0.12 m
equation = Formula used= f x l x v2/ 2 x g x d
Head loss in pipe lines by Hazen Williams = 0.104 m
formula = Formula used = 10.67*C-1.85*D- 4.87*Q1.85*L
Note: Head loss taken is the highest value of head loss by Darcy Weisbach and Hazen
Williams formula.
Head loss due to valve and fittings = 0.56 m

11
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= Formula used = k x v2/2g

Total Head = 11.65 + 0.12 + 0.56 = 12.33 m
Pump Head with 20% factor of safety = 12.33 + (12.33x20%) = 14.796 m ~ 15 m

Treated Water Pump

DESCRIPTION VALUES
Pump details 15 m3/hr@ 30 m head
Static Head = 22 m
Head loss in pipe lines by Darcy-Weisbach = 0.28 m
equation = Formula used= f x l x v2/ 2 x g x d
Head loss in pipe lines by Hazen Williams = 2.35 m
formula = Formula used = 10.67*C-1.85*D- 4.87*Q1.85*L
Note: Head loss taken is the highest value of head loss by Darcy Weisbach and Hazen
Williams formula.
Head loss due to valve and fittings = 0.41 m
= Formula used = k x v2/2g
Total Head = 22 + 2.35 + 0.41 = 24.76 m
Pump Head with 20% factor of safety = 24.76 + (24.76x20%) = 29.712 m ~ 30 m

v) Dosing Quantity Calculation: -

Sodium Hypochlorite Dosing

DESCRIPTION VALUES
Dosage in ppm 5 ppm or .005Kg/m3
Actual dosing concentration 10 %
Chlorine dose per hr = Flow (m3/hr) x Dosage in (kg/m3)/Strength
= 15 x 0.005/.1
= .75 kg/hr
Dosing time 20 hr per day
Dosing Tank required 500 L
Total chlorine dose per day .75 x 20= 15 Kg/day
Polyelectrolyte Dosing
DESCRIPTION VALUES
Dosage in ppm 1 ppm or .001 Kg/m3
Actual dosing concentration 1%
Polyelectrolyte dose per hr = Flow (m3/hr) x Dosage in (kg/m3)/Strength
= 15 x 0.001/.01
= 1.5 kg/hr
Dosing time 2 hr per day

12
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Total chlorine dose per day 1.5 x 2 = 3 Kg/day

PAC Dosing
DESCRIPTION VALUES
Dosage in ml/m3 .1 ml/m3
Actual dosing concentration 1%
Polyelectrolyte dose per hr = Flow (m3/hr) x Dosage in (ml/m3)/Strength
= 15 x 0.1/.01
= 150 ml/hr
Dosing time 20 hr per day
Total chlorine dose per day 150 x 2 = 3000 ml/day or 3 L/day
Dewatering Polymer Dosing
DESCRIPTION VALUES
Dosage in ppm 10 ppm or .01 Kg/m3
Actual dosing concentration 10 %
Polyelectrolyte dose per hr = Sludge (about 25% of flow) (m3/hr) x
Dosage in (kg/m3)/Strength
= 3.75 x 0.01/.1
= 0.375 kg/hr
Dosing time 4 hr per day
Total chlorine dose per day 0.375 x 4 = 1.5 Kg/day

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Date- 13/03/2023

REFERENCES FOR DESIGN CALCULATION

OF
250 KLD SEWAGE TREATMENT PLANT
HAZARIBAGH

STP CONTRACTOR:

KELVIN WATER TECHNOLOGIES PVT. LTD.

PLOT NO 81, SECTOR 5, IMT MANESAR
GURUGRAM, HARYANA-122051
MOBILE: +91-9812241001, 9812646262
Email: [email protected], [email protected]
Website: www.kelvinindia.in
 7010-364-002-TVC-C-054/04/CAT-I/Page: 18 of 32

REFERENCE LIST: -

1. Flow velocity for Screen Chamber-

- As per Metcalf & Eddy Table No.- 5.2 Page No.- 316- Velocity taken for Manual Screens is
taken as 0.3- 0.6 m/s. Reference is attached below. So we take it 0.5 m/s for design
calculation.

1
 7010-364-002-TVC-C-054/04/CAT-I/Page: 19 of 32

2. Raw Sewage Sump Dimension: -

- As per NTPC Technical Specification, Reference taken- (STP-TS clause no. 4.01.01, Upto 0.5
m above the FGL & IL -0.6). Reference is attached below.

2
 7010-364-002-TVC-C-054/04/CAT-I/Page: 20 of 32

3. Selection of Freeboard for Grit Chamber: -

- As per NTPC Technical Specification, Reference taken- (as per STP-TS clause no. 4.02.01).
Reference is attached below.

3
 7010-364-002-TVC-C-054/04/CAT-I/Page: 21 of 32

4. Selection of SOR for Grit Chamber: -

- As per CPHEEO Manual Appendix A 5.7, Calculating the settling velocity by using stokes
law, then used formula of efficiency to calculate SOR. Reference is attached below.

4
 7010-364-002-TVC-C-054/04/CAT-I/Page: 22 of 32

5
 7010-364-002-TVC-C-054/04/CAT-I/Page: 23 of 32

5. Detention Period for Grit Chamber: -

- As per CPHEEO Manual Chapter-5, Point- 5.6.2.7.1.3, Detention time for grit chamber not
exceed 60 sec. Reference is attached below.

6
 7010-364-002-TVC-C-054/04/CAT-I/Page: 24 of 32

6. Equalization Tank Volume Taken: -

- As per NTPC Technical Specification, Reference taken- (as per STP-TS clause no. 4.03.01).
Reference is attached below.

7
 7010-364-002-TVC-C-054/04/CAT-I/Page: 25 of 32

7. Air Flow per diffusers for Ceramic Disc Type: -

- As per Metcalf & Eddy Table No.- 5.27 Page No.- 437 – Air Flow per diffuser range is .06 - 6
m3/hr. Reference is attached below. So we take it 4 m3/hr for design calculation.

8
 7010-364-002-TVC-C-054/04/CAT-I/Page: 26 of 32

8. Selection for OLR for MBBR Tank: -

- As per CPHEEO Manual 5.18.13.5 (Kaldnes Process), Calculating the settling velocity by
using stokes law, then used formula of efficiency to calculate SOR. Reference is attached
below.

9
 7010-364-002-TVC-C-054/04/CAT-I/Page: 27 of 32

9. Oxygen requirement for Calculation of Air requirement: -

- As per CPHEEO Manual Part B Table- B4.2-2, O2 required for removal of per kg is 1-1.2 kg
O2 / kg BOD. We choose highest value 1.2 for calculation of air requirement. Reference is
attached.

10
 7010-364-002-TVC-C-054/04/CAT-I/Page: 28 of 32

10. Air Flow per diffusers for Tubular type (Non porous plastic tube): -
- As per Metcalf & Eddy Table No.- 5.27 Page No.- 437 – Air Flow per diffuser range is 1.8-12
m3/hr. Reference is attached below. So we take it 4 m3/hr for design calculation.

11
 7010-364-002-TVC-C-054/04/CAT-I/Page: 29 of 32

11. Selection of SOR for Tube Settler: -

- As per CPHEEO Manual Chapter-5, Table- 5.8, SOR for Tube settler taken as 15 -35
m3/m2/day. It is taken as 20 m3/m2/day for design calculation. Reference is attached below.

12
 7010-364-002-TVC-C-054/04/CAT-I/Page: 30 of 32

12. Daily Dry Sludge Generation Calculation: -

- As per CPHEEO Appendix Page no A-185, Sludge generation can be calculated by using
formula given below: -

13
 7010-364-002-TVC-C-054/04/CAT-I/Page: 31 of 32

13. Selection of Filtration Velocity for DMF: -

- As per NTPC Technical Specification, Reference taken- (STP-TS clause no. 6.00.00 Sr. No. 4).
Reference is attached below.

14
 7010-364-002-TVC-C-054/04/CAT-I/Page: 32 of 32

14. Selection of Filtration Velocity for ACF: -

- As per NTPC Technical Specification, Reference taken- (STP-TS clause no. 6.00.00 Sr. No. 4).
Reference is attached below.

15