CENTRAL STATION

GREEN AIR
HANDLING UNITS
Catalog

Central Green AHU Catalog >>>>

 04 06 08 12 14
Introduction Nomenclature Casing Insulation Coil

16 18 23 24 24
Index

Energy Motor Slide

Fan Motor Drives
Recovery Rail

25 25 27 27 28

About Us
Spring Plenum
Air Filter Filter Housing Mixing Box
Isolator Section
Since Delta Construction & Manufacturing was established,
it has worked to provide comfort and luxury by

28 29 29 30 30
manufacturing heating, ventilation and air conditioning
equipment of the highest quality to meet the needs of
customers and all their requirements.

Delta Construction & Manufacturing has a specialized

research and development department that was able to
Sound Mist Mist Steam Ultra Violet
meet the specific requirements of clients in the Egyptian
Attentuator Eliminator Eliminator Humidifier Lights
market by providing a wide range of solutions that serve
consultants, contractors and owners.

31 32
With over 25 years of experience, we excel in providing
certified products from consultative bodies, high quality
products and after sales services. Exceeding our customers
expectations in delivering equipment on time and at
reasonable prices compared to our competitors.
Standard Unit Coil Data of Chilled Water Air
Dimensions Handling Unit

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 Quality

The quality and reliability of any DCM Air Handling Unit depends on the quality of the components, therefore
in line with our rigorous quality management and selection of the best suppliers, we offer you the highest
quality Units. Each unit can have designed-in flexibility to adapt to your exact requirements. This capability
provides you the best overall total value based upon life expectancy, functionality, energy efficiency and
serviceability. DCM Air Handling Unit designs incorporate many engineering and performance features, which
maximized equipment up time, and the additional benefit of reduced equipment energy and maintenance
costs.

Flexible Modular Construction

DCM Air Handling Units are manufactured as a factory-made combined block of encased individual modules

Introduction
assembly based upon a wide range of standard panels (25mm and 50mm).
An Air Handling Unit consists of a fan or fans and other necessary sections like coil, filters, etc. to perform
one or more of the functions of circulating, cleaning, completely assembled or heating, cooling, humidifying,
dehumidifying and mixing of air.
DCM Air Handling Units can be delivered in sections for indoor or outdoor installation, knocked down for on-
DCM is proud to introduce the Green Air Handling Units series to the Egyptian and the Middle
site assembly with no need for cutting or welding. A set of spanners and screwdrivers is all that is needed for
Eastern market. Which is made in accordance with the finest standards in the field.
the process.
DCM has started to assemble the Green Air handling Units since 2001 at our plant at 10th of
Ramadan City.
Rigid and leak tight construction
DCM Air Handling Units AHU has earned the trusted AHRI Certified mark for all of the ranges
from 500 to 60,000 CFM. DCM Air Handling Units are fabricated from penta post heavy gauge corrosion free aluminum profile and PE
DCM can produce high quality, flexibility air handling unit which can provide excellent thermal corner connection. Panels and frame are secured using internally bolted fixings. The Gasket liner between
efficiencies and to be airtight. Besides, air-handling unit produced is wit flexibility features to the panels and frame ensures an excellent leak tight and also works as thermal and acoustic insulation and
meet the indoor air quality, operating efficiency, sound level and installation requirement for guarantees the tightness of the casing.

today’s extensive commercial and custom markets. A comfortable environment can enhance
human’s life quality.
Wide Range of Sizes
There is a selection software program available to optimize the best arrangement and
Twenty-four standard sizes of optimally engineered Air Handling Units can be supplied by DCM to handle air
performance for either chilled water system or DX system. Standard components can be
volumes from 500 to 60,000 CFM.
selected and be placed according to the customer requirement. Once the units are defined, Non-standard units can be produced for any application with much higher flow rates. For requirements in
optional item and accessories are identified. The program gives immediate feedback if there is excess of the above, please consult our technical team representative.
no suitable choice for the units. The program provides us with fan curves date. Coil performance
data, dimensions and the shipment weight.
This catalogue is meant to serve as a guideline for consulting and design engineers for the Dear valued customer, finally we hope this catalogue shall be able to satisfy all of your valued needs, if you
need more detailed information, please do not hesitate to contact us for any assistance.
selection of DCM Air Handling Units. Please do not hesitate to contact our sales team for
assistance with any technical clarification, selection, consultancies related to the air handling
unit’s product capabilities, features or application.

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 NOMENCLATURE

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 CASING
MATERIAL UNIT BASE
DCM Air Handling Unit wall is made by hot-dip galvanizing steel sheet DX51D. DX51D steel is highly ductile and The unit base is a fabricated, welded galvanized sheet metal base of high gauge along the perimeter of the unit.
flexible. It is used in complex dep-draught components and conforms to the BS EN 10346:2015 standard. DX51D is Supports extend across the length and width of the unit to support the internal components. The unit base
coated by G90 (Zinc 275 gr/m²) as per ASTM A653 specification. The surface is protected against the corrosion by the construction is well painted by electrostatic black painting RAL9005 to withstand the most difficult weather
zinc layers. That coating provides barrier and cathodic protection, a benefit unique to galvanizing and protect steel conditions. The thickness of the base sheet metal is 2, 3 and 4mm as per the AHU size. Besides. We are utilizing IRON
from rust better than other corrosion protection systems. The designation G90 is simply a coating thickness of 0.9 CHANNEL (U shape) upon customer request.
oz/ft2 as specified in A653 per sides of the sheet. That layer can provide a service life about 33 years as shown at the
chart below.

STANDARD SKELETON
DCM Air Handlin Unit is constructed from framed modules manufactured from extruded anodized aluminum profiles
joined by high tensile 3D PE corners. The unique profiles with that cross section designed to provide extra strength
and rigidity to the unit frame. Also provides accurate alignment to prevent any buckling or deformation. The frame
construction makes it possible to disassemble and reassemble the unit sections at site in case of access or lifting
difficulties.

The extruded anodized aluminum material is 6060T5 and the standard tolerance UNI EN 12020-2. The aluminum
profile dimension is suitable to produce a sandwich panel or injected
Besides. Our utilized sheet metal is Zero Spangle, which gives the zinc coating a decorative appearance and keep the double skin panel by two sizes :-
distribution of the alloying elements in the coating. 1- 25 mm thickness.
2- 50 mm thickness.

SKIN THICKNESS

Note
The 3D joint corner is made of nylon reinforced with fiberglass by material PA6 30% with black color. Another
Besides. DCM can produce Air Handling Unit by stainless steel SAE304 and SAE316L casing for the external and advantage of this corner is its shape, as the solid appearance of the corner unit (with no open gaps) will enhance
internal skin instead of the galvanized sheet metal. the water proofness of the whole profile, thus keeping the unit clean, safe and compliant with Health & Safety
requirements. The whole structure is therefore washable.

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 CASING
THERMAL BREAK PROFILE
How to define a good Air Handling Unit?
It can be determined by no air leakage and minimum heat loss through the AHU. The benefit of thermal break
property showed as below increase the life of AHU and also save their operation cost for using long term. In addition,
it is an ideal design for high end performance.

Benefits of Thermal Break Profile

1. Increased Energy Efficiency – System energy efficiency is improved by lowering the heat loss.
2. Unit condensation minimized – Exterior condensation is potentially damaging or creating hazardous
conditions.
3. Probability of moisture migration into panel interior, which can degrade the insulation, is eliminated in this
thermal break profile.
4. Cut-off in an attempt to achieve energy conservation.
5. Improve sound insulation.

Notes:-
-Thermal break profile is only available for thickness 40mm.
- It is also available an internally radius profile (non sharp corners) that helps to maintain the cleanliness inside the
unit. That type mainly utilize for the Hygienic applications (hospitals, laboratories, pharmaceutical industry).

Hygienic profile

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 INSULATION
DCM Air Handling Units casing panels are constructed from double wall, sandwich type panels. With this Let us resume these differences in greater detail.
configuration, the insulation is kept out of the air stream and thus assures better indoor
quality, as well as the ease of cleaning and minimize energy heat loss and prevent condensation occurring. Insulation Value
DCM provides three types of the sandwich panels insulation which shown at the following charts and provide an
The insulating value of polyurethane is higher than of the rock wool. This means that at the same insulation
overall thermal conductivity k = 0.035 – 0.04 W/ M˚K.
thickness and the polyurethane isolates more. Then a 50 mm thick polyurethane panel insulates like an 80 mm thick
rock wool panel.

Fire Behavior

Polyurethane is an organic compound that images to a lesser or greater extent tend to fuel the flames. Rock Wool
consists of inorganic elements, which therefore do not contribute to the spread of the flames. What does this mean?
This means that where there is a need to have a product that guarantees a fire resistance of an hour or two hours or
three hours, it is necessary to resort to a rock wool panel.

Sound Insulation

The core advantage of a Rock wool panel is a contribution in a superior way to the reduction of noise because the
rock wool fibers break the acoustic waves and reduce their intensity.
What are the differences between those types of insulated panels:
Manipulation and installation in place.
1. Insulation Value.
2. Fire Behavior The main differences are related to the fact that the rock wool is heavier than polyurethane and therefore makes the
3. Sound isolation. handling and therefore requires more expertise for handling and installation of the panels.
4. The manipulation and installation in place.

Hygienic profile

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 COIL
DCM Air Handling units offer a variety of chilled water coils, direct expansion coils (R-22,R-407c, R-410a), hot water
coils, which confirms to ARI 410 standard and certified by AHRI standards.
All coils designed to deliver their respective duties at optimum performance at all design conditions and to meet a
wide range of applications and requirements. Extensive cleaning is done after manufacturing each coil for optimum
system cleanliness and all coils are factory tested at 300 PSI pressure with dry air / nitrogen.
Due to the huge variety of coil input conditions, the coils calculation and selection is optimally done based on a fully
wetted coil by selection software integrated in the unit selection software to match the required conditions.
Direct expansion coils are equipped with a properly - sized expansion valve and distributor to ensure equal
refrigerant fed to all circuits. The number of circuits is chosen to provide optimum heat transfer and reasonable Heresite Coating
refrigerant velocity and pressure drop so as not to trap any oil in the coil tubing.
Headers and connections for water coils and DX-coils are made of seamless copper pipes and inlet & outlet
connections are sealed against unit panels by rubber gaskets as standard wherever coil connections protrude The deep and sloped drain pan is designed to discharge the condensate water quickly. It is manufactured from
through the casing. Stainless steel (Grade SAE 304 or SAE316L). Single skin drain pan embedded in the unit base and insulated by
thermal insulation 13mm thickness to prevent any occurrence of condensation and pitched 5cm towards drain
socket.

Chilled Water Coil Direct Expansion Coil

COIL SIZE OPTIONS

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 ENERGY RECOVERY
ROTARY WHEEL AND PLATE HEAT RECOVERY Application :-

Energy wheels designed to recover either sensible heat only or both sensible and latent to meet the requirements of 1- 100% Outside air systems.
the indoor air quality. The recovery of sensible heat achieved when the sensible heat is transferred as the metallic 2- Mized air AHUs.
substrate gain and stores heat from the warmer air stream and gives it up to the cooler stream while the rotation of 3- Replace electric or hot water reheat.
the wheel. 4- Multi-zone AHUs.
5- Systems from 5,000 – 100,000 CFM.
Latent heat is transferred as the metallic substrate which is coated by a hygroscopic coating condenses moisture 6- Chilled water, Brine and DX system.
from the air stream that has the higher humidity ratio through absorption and releases moisture through
evaporation into the air stream that has a lower humidity ratio. The TW-series selection software optimizes the
selection of the energy wheel to achieve the needed indoor conditions.

DEHUMIDIFIER HEAT PIPES

Dehumidifier Heat Pipes are thermal transfer devices capable
of moving large amounts of heat from the return air stream
to the supply air stream of any AC system. Because heat pipes
move heat with a process of vaporization and condensation,
no mechanical parts or energy is needed.
Dehumidifier Heat Pipes consist of two sections. The first
section is placed in the incoming air stream before the AC
cooling coil. When warm air passes over the first section, the
liquid refrigerant vaporizes, moving heat to the second section,
placed downstream from the cooling coil. Because heat has
been removed from the air before entering the evaporator
coil, air passing through the cooling coil drops to a lower
temperature, resulting in more moisture removal. The overcooled air is then reheated to the desired temperature and
a lower relative humidity by the second section, using the same heat originally absorbed by the first section.

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 FAN
*Double – Inlet forward curve impeller
CENTRIFUGAL FANS
The standard series are designed for permanent ventilation at up to +80 °C resp. +100 °C. The specifications conform
Fans are used extensively in air-conditioning for circulating air over coils. The fan type includes
to accuracy class 2 according to DIN 24166.
forward curved, backward curved, twin fans and airfoil fans with double width double inlet
(DWDI) centrifugal fan. The first low cost option will be forward curved fans which are generally
used for low static pressure applications. The blade of fan is constructed of galvanized steel. It
ADH E and ADH G2E series.
consists of blade which has tips curving forward that is in the direction of rotation of fan wheel.
- Sizes 0160 up to 0560.
In addition, it generates low noise level which is preferred for installation in AHU.
- Scroll of galvanized sheet steel with standing seam and straight cut off.
- New cylindrical impeller with forward-curved blade geometry.
Meanwhile, for backward curve fans, it requires higher speed and therefore has to be more sturdy in construction.
- Galvanized shaft.
The blade of backward curved is made of heavy gauge steel or mild steel, painted after manufacturing. It can handle
- Volume up to 120.000 m3/h.
high static pressure system and able to show higher efficiency over a broader range of higher system resistance.
- Pressure up to 2.200 Pa.
Fan performance of all these fans have been tested and measured in accordance to AMCA Standard 210. The sound
level is measure and rated in accordance with AMCA Standard 300. The fan bearing provided will have a minimum
L50 life of 200,000 hours, and are available as high as 1,000,000 hours. Bearings are selected for minimum noise ADH and ADH G2 Series
level and minimal device. The bearing is lubricated for life and maintenance free. Fan is dynamically and statically
balanced to Standard ISO 1940. The fan shaft is manufactured from C45 carbon steel. It is coated with a layer of anti- - Sizes 0630 up to 1000.
corrosion varnish. - Lap jointed scroll of galvanized sheet steel with Pittsburgh-Seam and V-cut off.
There are two discharges direction: vertical and horizontal discharge. The fan discharge should be square (for both - Volume up to 300.000 m3/h.
forward or backward curved fans) in area and flanged and isolated from the casing by the fire retardant grade flexible - Pressure up to 1.800 Pa.
connection. Only one fan discharge is provided.
Fan selection requires accurate calculation of the air flow resistance through the whole system consisting of the *Double – Inlet Backward curve impeller
total of two parts; external and internal static pressure. External static pressure is found in the distribution system,
external to the air handler. Internal static pressure is the sum of the resistance of the coils and others component The standard series are designed for permanent ventilation at up to +80 °C resp. +100 °C. According to DIN 24166,
and accessories. Use the DCM AHU selection Software to determine internal component pressure drops of the the specifications conform to accuracy class 1 (for all sizes from 0355 to 1000) and accuracy class 2 (for all sizes from
0180 to 315).

RDH E and RDH G2E series

-Sizes 0180 to 0560

- Scroll of galvanized sheet steel with standing seam and V-cut off.
- Centrifugal impeller with 11 backward inclined blades made of sheet steel (0250-0560), welded and coated with
galvanized shaft.
- Volume up to 90.000 m3/h.
- Pressure up to 3.500 Pa.

RDH and RDH G2-0630/-1000 series

- Sizes 0630 up to 1000.

system. The software identifies fans available to properly handle the air flow and static pressure for the system. - Lap jointed scroll of galvanized sheet steel assembled by Pittsburgh lock forming, with V-cut off.
- High performance radial impeller with 11 backward inclined blades made of sheet steel, welded and painted,
balanced acc. To ISO 1940.
- Volume up to 290.000 m3/h
- Pressure up to 3.500 Pa.

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 FAN
AIRFOIL FAN

The impellers can have forward curved, backward inclined or Airfoil profile blades
depending
on the customer requirements and the system static pressure.
Airfoil Blades

Series RZR

- Sizes 0200/-1600
- Lap jointed scroll of galvanized sheet steel with V-Cut off (RZR 11; 12; 14; 15; 18).
- Scroll casing stitch welded and coated, with V-cut off (RZR 13; 19).
- Centrifugal impeller with 11 backward inclined steel blades, welded and coated
(0200/-0280).
- High performance impeller with 12 hollow section true airfoil blades (0315/-1600).
- Volume up to 300,000 m3/h.
- Pressure up to 3,500 Pa.

FAN ROTATION AND DISCHARGE Airfoil Fan

The rotation and discharge of the fan is in accordance with AMCA standard 99-2406-83. PLUG FAN
The direction of rotation is determined from the drive side of the fan:
Most of the energy consumed by an air handling unit is the electricity used to run the fan motor, whilst only a small
percentage of the energy goes to heat generation, so high fan efficiency means power saving, this is why the plug
fans which are high fan efficiency significantly reduces the consumption of electricity, and therefore the operation
cost.
Direct Drive simplicity converts to less operating expenses also as there are no fan shafts, bearing, belts or guards to
maintain.
Noise emission level of air handling units is also one of the most important environmental factors which we fine-
tuned our product to reduce it, the choice of using plug fan will be ideal to achieve this goal. Plug fans are extremely
quiet efficiency and quiet operation make an exceptional combination for your air handling unit.

CW – Clockwise Rotation

CCW – Counter Clockwise Rotation

Plug Fan

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 FAN MOTOR
SMOKE FAN Fan motors are Totally Enclosed Fan Cooled (TEFC) squirrel cage type with class “F” insulation at 50oC ambient
temperature and continuous duty. Motors are of IP55 and protect the motor from dust and water. It is mounted on an
adjustable base of special design so that the belt tension can be easily adjusted.
- The CPF Series cabinet centrifugal fan with separate motor cabin is
designed for smoke spill, kitchen exhaust or other applications where With a voltage tolerance ±10% and frequency tolerance ±5%, motor can operate in an ambient -16 to +50oC according
the drive system must be outside the air stream. to IEC60034-1 standard.
- Incorporated with a belt driven, high efficiency, low noise level,
double inlet forward (CPF-F) or backward (CPF-B) impeller. Cabinet is For motor sizing the mechanical losses incurred in transmitting the load from motor shaft to the fan shaft are taken
manufactured in galvanized sheet steel. into consideration along with a reasonable safety factor.
- Complete with inlet & outlet flange as standard.
- Penta post construction with Aluminum corner piece, column and
reinforced galvanized sheet panel. STANDARD FEATURES
- Tested in accordance to standard BS EN 12101-3 : 2002, complies with
the performance criteria for 400 oC at 2 hours and certified by ‘TÜV SÜD • Frame sizes : 80 to 200
PSB’. Smoke Fan • Power : 0.75 KW to 200 KW
- Acoustic lining is available upon request. • Poles : 2, 4, 6 and 8 Poles
- Standard acoustic lining employs galvanized sheet facing. Perforated sheet facing is available upon request. • Frequency : 50 and 60 HZ
- Motor should be selected to handle air at ambient temperature based on specified air volume & pressure. This is to • IE2 High Efficiency
allow periodic testing of the fan. • Three phase 380V.
• Construction: low weight, Aluminum frame for small capacities
and cast iron frame for the big capacities.
• Detachable design, simple foot B3 type.
• Thermal protection
• Four positions cable entry
• IP 55 protection
• Class F Insulation
• Ease of maintenance

Options:

- Explosion Proof motors.

- Two speed motors.
- IE3 Premium Efficiency
- IE4 Super Premium Efficiency

IE Types related to the efficiency

percentage

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 MOTOR SLIDE RAIL SPRING ISOLATOR

The motor is mounted on an adjustable slide so that the motor and fan pulleys alignment, as well as belt tensioning The fan in an AHU can create substantial vibration that will transform to panels / casing and consequent widespread
can be easily done. The slide mount is made by the same material specifications of the Air Handling Unit casing but generation of sound waves. To avoid this, the spring or rubber isolator is mounted between the fan compartment
by 4mm sheet metal thickness and the rest of the AHU to prevent the transmission of noise and vibration into panels.

There are two types of isolators are used:

• Rubber mounting (for blower <= model 560).
• 25mm deflection spring isolator (for blower > model 560).

Rubber Mount Spring Isolator

DRIVES AIR FILTER

Transmission of power from the motor to the fan is provided by means of a set of pulleys and matching V-belts. The A wide variety of filter types are available to meet any filtration requirements, including pre filters, bag filters, HEPA
pulleys are taper locked to the fan and motor shaft. DCM series air handling units are equipped with the optimized filters, cartridge carbon filters and many other types of filters.
pulleys and belts, which are sized and pre-installed by factory. Optimal selection of drives and proper installation
will ensure that the fan re-stats at the required designed speed and at same time help to optimize fan and motor
bearing life.
PRE FILTER

-Aluminum Washable Class G2 according to EN779 by a thickness 1 or 2 inch.

-Synthetic Washable Class G3 and G4 according to EN779 by a thickness 2 inch.

G2 Pre Filter G3 & G4 Pre Filter

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 AIR FILTER FILTER HOUSING
BAG FILTER The pre-filters and bag filters are fixed in a specially - designed galvanized steel frames, with locks to secure the
filters in their places during operation. The arrangement of filter frames designed to minimize air bypass and allow
for filter access and replacement from the access side of the air-handling unit.
There are many classifications of the bag filters according to EN 779 as following:-
1-Filter Class F5 by an average efficiency (40-60%) - White Color.
2-Filter Class F6 by an average efficiency (60-80%) - Green Color.
3-Filter Class F7 by an average efficiency (80-90%) - Pink Color
4-Filter Class F8 by an average efficiency (90-95%) - Yellow Color
5-Filter Class F9 by an average efficiency (95>98%) -Off white Color

HEPA FILTER
For critical air cleaning applications such as clean rooms, food factories,
operation theaters or pharmaceutical applications where a very high degree of

PLENUM SECTION
filtration is required and the
efficiency needed to be in excess of 99.997%. HEPA filters can be provided as an
option by class H13 (efficiency 99.95%) and class H14 (efficiency 99.995%).

Empty sections can be provided upon request as an access or to facilitate the function of a component in another
section or for future use. The standard length of the plenum section is 500mm, however, custom sizes to suite any
CARBON FILTER requirements can be provided

Used for the removal of gaseous contaminations by means of adsorption, absorption and chemical reaction. Carbon
filters can be provided as an option by Activated Carbon Panel Filter and cartridge carbon filter.

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 MIXING BOX MIST ELIMINATOR

It is an air inlet section to mix fresh and return air according to Mist Eliminators and Louvers reduce corrosion and duct moisture At AHU. Superior droplet removal reduces system
the system designers’ requirement. It can regulate the amount corrosion and maintenance, and extends filter life. Mist eliminators can be cleaned while the system is still in
of outside and return air supplied to the conditioned space. operation.
It consists of damper in parallel blades with opposed rotating
blade with driving shaft. The damper blades are fabricated
of aluminum. The rotated rod of handle is made of brass and
handle is fabricated of aluminum casting. There are a few type of
arrangement:
top, rear and combination of top and rear. The mixing box can
make use of free cooling by opening outside air dampers when
the ambient air will help to condition the supply air stream. In
addition, dampers maybe individually sized to provide better
mixing effect.

SOUND ATTENUATOR ELECTRIC HEATER

It has a perimeter galvanized steel frame. Standard pods is supplied 100mm thick in standard lengths of 900 and Electrical heaters with wide range of capacities and steps are available to be supplied built-in DCM series Air
1200mm according to the attenuation required. The modular widths available are 275mm or 300mm. handling units. The standard electric heater is the open wire type which is provided in a standalone section, it
Nowadays, sound level will be an essential factor to be considered as one of the performance of units. DCM Air consists of a heavy gauge corrosion resistant steel frame and control compartment which contains the basic
handling unit has been designing to provide the quietest sound level. Different attenuator length can be selected electrical components.
to meet the most stringent sound attenuation requirements. A comfortable surrounding enhances human’s working
and living life.

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 STEAM HUMIDIFIER STANDARD UNIT DIMENSION

There are a few humidifiers are used commercially in AHU.

It requires an empty section to be installed. The steam is
generated in a polypropylene cylinder mounted onto the outside
of thehumidifier section within a special enclosure. A stainless
steel distributor suitable in length passes through the unit
casing to inject steam in the air stream to reach the needed
humidity conditions.

ULTRA VIOLET LIGHTS

These special lamps are provided built in the air handling unit as an option for a high level of air purification and
deodorization of an indoor unit. These lamps are used to inactivate airborne bacterial or fungal contamination for
any application, especially those that require a very high level of air cleanness like hospitals, labs or pharmaceutical
applications.

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 COIL DATA OF CHILLED WATER AIR
HANDLING UNIT

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