FC9000 User's Manual
FC9000 User's Manual
CUTTING PLOTTER
USER’S MANUAL
MANUAL NO.FC9000-UM-151
Preface
Thank you for choosing a Graphtec FC9000 Series Cutting Plotter. The FC9000 Series Cutting Plotters employ
a digital servo drive system to achieve high-speed and high-precision cutting. In addition to cutting marking film
and other media, an FC9000 series plotter can also be used as a pen plotter. To ensure high cutting quality and
optimal productivity, be sure to read this User's Manual thoroughly prior to use.
Registered Trademarks
All names of companies, brands, logotypes, and products appearing in this manual are the trademarks or
registered trademarks of their respective companies.
Copyright
This User's Manual is copyrighted by Graphtec Corporation.
I
About the words and phrases in this text
• In this instruction manual, the word "plot" refers to operating the machine and using either the plotting pen or the
cutter pen to cut.
• In this instruction manual, the word "media" refers to paper, roll media, sheet media, or marking film.
Prior to use
• Be sure to read the attached TO ENSURE SAFE AND CORRECT USE prior to use. Otherwise, it may cause an
unexpected accident or fire.
II
Special Precautions on Handling Blades
Sharp cutter blades are used with this plotter. Handle the cutter blades and holders with care to prevent bodily
injury.
Cutter Blades
Cutter blades are very sharp. While handling a cutter blade or cutter pen, be careful to avoid cutting your fingers
or other parts of your body. Promptly return used blades to the cutter case provided.
Blade tip
For the used blade, put it in the supplied cutter blade case and discard them in accordance with the local
regulations.
Cutter plungers
The tip consists of a sharp blade. Be sure not to extend it too far. Moreover, when you are not using the cutter
plungers, make sure that the blade is fully retracted.
Cutter blade
III
After Turning on the Plotter
During the course of turning on the plotter, be sure to observe the following precautions. The tool carriage and
loaded media may suddenly move during the cutting operation, immediately afterward and when setting the
plotter's functions. Keep hands, hair, clothing and other objects out of the vicinity of the tool carriage, grit rollers
and loaded media. To prevent operator injury and poor cutting results, be careful not to allow hands, hair, clothing
or other foreign objects to become entangled with the tool carriage or loaded media while the plotter is operating.
IV
Notes on the paper (media)
Please use the paper (media) in accordance with the following precautions.
• The paper is sensitive to temperature and humidity, and can start to stretch or contract immediately upon
removal from the roll. Cutting/plotting the media immediately after taking it off causes it to stretch and may blur
or cause deviations in the images.
• Please make sure to store the paper at the same environment (temperature/humidity) as this machine.
• About the end of the roll media and the paper roll:
The cutting or plotting may differ depending on how the roll media ended or how the paper roll was stopped.
• Please make sure to use the Pre Feed function. (When setting AP mode)
The media can start to stretch or contract after it is taken off the roll.
Changes in temperature and/or humidity affect the paper’s contractile and saturation time, and may cause
deviations of cutting or plotting.
In order to reduce this effect, be sure to try this function on media to be used.
• Please use uncurled media, or rework to make it curl weak downward to the extent that follows the plotter.
V
WARNING
The United States Federal Communications Commission has specified that the following notice must be
brought to the attention of users of this product.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
To comply with FCC Class A requirements, all external data interface cables and connectors must be
properly shielded and grounded. Proper cables and connectors are available from GRAPHTEC’s authorized
dealers or manufacturers of computers or peripherals. GRAPHTEC is not responsible for any interference
caused by using cables and connectors other than those recommended or by unauthorized changes or
modifications to this equipment. Unauthorized changes or modifications could void the user’s authority to
operate the equipment.
VI
Installation space
Please secure a space for installation as according to the below illustration.
CAUTION
Frontward and backward the machine, please take enough space for operation.
100 mm
600 mm 600 mm
500 mm
Frontward
Top view
VII
Selecting a power cable
Be sure to refer to the following tables if you wish to use a cable other than the one supplied as an
accessory.
Table 1. 100 V to 120 V Power Supply Voltage Range
Europe CEE(7)VII
TYPE: H05VV-F
250 V 200 V IEC320
3 × 1.0 mm2
10 A CEE13
UK BS1363
TYPE: H05VV-F
250 V 200 V BS4491
3 × 1.0 mm2
5A BS6500
Australia AS3112
TYPE: OD3CFC
250 V 200 V AS3109
3 × 1.0 mm2
10 A AS3191
UL Listed
North America ANSI C73.20
Type SJT
250 V 200 V NEMA 6-15
No.18AWG × 3
15 A UL 198.6
300 V, 10 A
Switzerland SEV1011
TYPE: H05VV-F
250 V 200 V SEV1004
3 × 0.75 mm2
6A SEV1012
GB15934
China
GB2099.1 TYPE: H05VV-F
250 V 200 V
GB1002 3 × 1.0 mm2
6A
GB/T 5023.5
VIII
CONTENTS
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Notes on this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Registered Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
About the words and phrases in this text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
Prior to use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II
Special Precautions on Handling Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
Cutter Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
Cutter plungers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
After Mounting the Cutter Plungers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
After Turning on the Plotter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IV
Machine Caution Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IV
Notes on the Stand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IV
Notes on the basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IV
Notes on the paper (media) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Precautions when using the curled media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Notes on the specifications and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
WARNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
FEDERAL COMMUNICATIONS COMMISSION RADIO
FREQUENCY INTERFERENCE STATEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
USE SHIELDED CABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Installation space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Selecting a power cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
C-1
2.3 Loading Media (Paper or Marking Film) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Loading roll media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Loading sheet media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.4 Aligning the Push Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Aligning the push roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
When feeding long media (2 meters or more) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
When feeding long media (2 meters or less) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
When narrow media (160 mm or less) is used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Changing the hold-down force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
2.5 About the Default Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.6 Connecting to the Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.7 How to Use Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Indicator lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Operation key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Reading the screen (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Contents of Operation from MENU Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Operation from [COND/TEST] key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
2.8 Setting Feeding Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
2.9 Pre Feed of Media (Paper or Marking Film) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
2.10 Selecting Tool Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Selecting the TOOL CONDITION number (Condition No.). . . . . . . . . . . . . . . . . . . . . . . 2-30
Setting the tool condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Setting the tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Setting the speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Setting the force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Setting the acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Setting tool No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Adjust the blade length manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2.11 Running Cutting Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Cutting test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
To make 1 cut with set value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
To make 3 cuts with set value and ±1 of set value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Confirm the results of the cutting test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Adjustment of Offset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Adjustment for Half Cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Adjustment for cutting out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Adjustment when using plotting pen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
Adjust the blade length (Automatic Height Adjust). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
2.12 Displaying Cutting Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
C-2
Change the cutting condition (Condition No.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Reset (Revert to the initial state when the power was turned on.). . . . . . . . . . . . . . . . . . . . 3-6
3.3 Setting the Origin Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
When coordinate axes rotation are set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
When coordinate axes are rotated after origin point is set. . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Setting origin point when HP-GL is set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4 Setting the Cutting Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.5 Stop Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Pause and resume cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Stop cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
C-3
Chapter 6: Manual Position Adjust
6.1 Outline of Manual Position Adjust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Setting mark scan mode and number of adjustment marks. . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Adjust with 2POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Adjust with 3POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Adjust with 4POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2 Manual Position Adjust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
C-4
9.3 I/F (LAN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Setting the DHCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Set IP address, subnet mask, gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.4 Connecting with RS-232C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Switching the setting number you want to use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Changing/storing the RS-232C setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
C-5
Example of axis adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
13.3 Adjusting Coordinate Axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Setting axis alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Starting point setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
13.4 Set F Command of Cutting (F_CUT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
13.5 Cutting a CUT DEMO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
13.6 Setting a Time Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
13.7 Setting a Separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
GP-GL separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
HP-GL separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
13.8 Offline Output from USB Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
13.9 Running Cutting Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
Cutting test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
Confirm the results of the cut test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
Adjustment of offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
Adjustment when using cutter plunger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
Adjustment when using plotting pen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
13.10 Cross Cut Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
13.11 Setting Rear Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-24
13.12 Setting the Number of Pre Feeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26
13.13 Setting Paper Exposure Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-28
C-6
When it does not work right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-3
When the Cutting Result is Not Good. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-5
Error Messages in GP-GL Command Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-6
Error Messages in HP-GL Command Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-7
ARMS Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-9
Other Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-12
Caution Message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-15
16.2 Printing the Setting of the Plotter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-16
16.3 Creating Test Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18
16.4 Creating CUTTING PRO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-20
16.5 Confirm the Cutting Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-22
16.6 Self Diagnostic Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-24
Reading the error message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-26
C-7
Appendix
A.1 Main Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
A.2 Options and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
A.3 External Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A.4 Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
A.5 Initial Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Chapter 1: Product Summary
This chapter explains how to connect this machine to your computer.
PRODUCT SUMMARY
1.1 Checking the Accessories
1.2 Nomenclature
1.3 Assembling
1.4 Connecting to the Computer
1-1
1.1 Checking the Accessories
Accessories
Item Q'ty Item Q'ty
Power cable 1 pc. USB cable 1 pc.
• Various software
• User's Manual (pdf)
Water-based fiber pen adapter (PHP31-FIBER) 1 set Water-based fiber pen (KF700-BK [1P]) 1 pc.
Cutter blade adjustment magnifier (PM-CT-001) 1 pc. Flange set (OPH-A21) 1 set
1-2
Dedicated accessories
A stand (with a basket) is supplied.
* Dedicated accessories may be different.
1-3
1.2 Nomenclature
Front view
This section explains in the FC9000-140.
Cutting mat Grit roller position guide Tool carriage Tool holder
Control panel
Media set lever
Grit rollers
Power switch
Media stopper
Push rollers
1-4
Cross cut unit �������������������������Used for separating media or for crosscutting.
Pen station/Pen holder (option 2-pen type only)*
�������������������������A second pen is set.
* Pen station is an optional item. For details, please contact your dealer.
Rear view
This will be explained in FC9000-140.
USB interface
connector
Network (LAN) interface
connector
Basket
Stock shaft
Media sensors
Stopper Stand
Media stocker
1-5
1.3 Assembling
Mounting
1 Set one stopper in the stock shaft.
(Keep the stopper screws slightly loose.)
Stock shaft
Stoppers
Stock shaft
Roller
1-6
1.4 Connecting to the Computer
Connect the plotter to the computer using the interface cable. Use one of the USB ports, the network (LAN)
interface or the RS-232C port to connect the plotter to the computer. Select the port depending on the specification
of the software to be used and the availability of the interface port on the computer.
Please install driver software before connecting.
Depending on the port used, use one of the USB cable (standard accessories), the network (LAN) cable
(commercially available product) or the RS-232C cable (commercially available product) to connect. Use the
cables specified by Graphtec, matching the computer that is to be connected.
This will be explained in FC9000-140.
* RS-232C interface depends on the sales area. For details, please contact the distributor where you purchased.
Connection
1 Check that the power switch is turned off (the " " side is
pressed down).
USB cable
(accessories)
1-7
Connection via network (LAN) interface
Computer
RS-232C cable
(commercially available
product)(9-pin female
- 9-pin female straight
connected cable)
1-8
Chapter 2: Preparing to Cut
This chapter describes how to prepare to start the cutting.
PRODUCT SUMMARY
2.1 Preparation of Cutter Plunger
2.2 Attaching a Tool
2.3 Loading Media (Paper or Marking Film)
2.4 Aligning the Push Rollers
2.5 About the Default Screen
2.6 Connecting to the Power
2.7 How to Use Control Panel
2.8 Setting Feeding Method
2.9 Pre Feed of Media (Paper or Marking Film)
2.10 Selecting Tool Condition
2.11 Running Cutting Tests
2.12 Displaying Cutting Area
2-1
2.1 Preparation of Cutter Plunger
This chapter describes the structures and types of the cutter plungers (cutter pens).
PHP33-CB09N-HS/PHP33-CB15N-HS
CAUTION
Cutter blade Plunger
To avoid bodily injury, handle cutter blades with
care.
PHP35-CB09-HS/PHP35-CB15-HS
2-2
Structure of cutter plunger
PHP33-CB09N-HS/ PHP35-CB09-HS/
PHP33-CB15N-HS PHP35-CB15-HS
Plunger Plunger
Plunger-cap Chuck
(blue) / (red)
Protective cap
Hole
Hole
CAUTION
<PHP33-CB09N-HS/PHP33-CB15N-HS>
• Please fully insert the cutter blade straight into the plunger cap..
If the cutter blade cannot be inserted straight, please insert the cutter blade after pressing the insertion port of the cutter blade
several times.
If not installed correctly, it may result in damage to the cutter blade or the plotter itself.
<PHP35-CB09-HS/PHP35-CB15-HS>
• Please fully insert the cutter blade straight into the chuck.
If the cutter blade cannot be inserted straight, please insert the cutter blade after pressing the insertion port of the cutter blade
several times.
If not installed correctly, it may result in damage to the cutter blade or the plotter itself.
2-3
Adjusting the blade length
Blade length needs to be adjusted to perform optimal cut. Perform few test cuts and set the optimal blade length.
CAUTION
• It may result in damaging the cutter blade or the cutting mat if the blade is extended too much. Make sure the blade length is set less
than the thickness of the media.
After adjustment, please always perform "test cut".
Supplement
• If a thin media such as a film is used, use the supplied magnifier to adjust it.
Adjust the blade length by turning the blade-length adjustment knob. Turn the knob in direction "A" to extend
the blade, or in direction "B" to retract the blade. When the knob is turned by one scale unit, the blade moves
approximately 0.1 mm. One full turn of the knob moves the blade approximately 0.5 mm.
PHP33-CB09N-HS/PHP33-CB15N-HS
PHP35-CB09-HS/PHP35-CB15-HS
Scale
Cutter blade moves
approximately 0.1 mm turning
one scale unit Scale
CAUTION
2-4
2.2 Attaching a Tool
Attaching a tool
When mounting the tool in the tool holder, please note the following.
• Push the tool all the way into the holder until its flange contacts the upper part of the holder and then tighten
•
the screw firmly.
To prevent injury, avoid absolutely touching the tool immediately after the cutting plotter is turned on or
whenever the tool is moving.
It is explained here using cutter plunger as an example.
CAUTION
When pushing the tool holder with your fingers, the blade tip may be protruding. Take care not to cut your fingers.
Supplement
• When using with half cutting and plotter pen, set the seal in Tool Holder (backward), and when using cutting out (perforated
cut), set the seal in Tool Holder (forward).
• Half cutting means that only the marking film is cut out, leaving the backing sheet uncut.
Backing
sheet
Mounting
1 Loosen the tool holder screw.
Bracket to hold tool Tool holder
Tool holder
Top
2-5
2 While pushing up the tool holder, push until its flange
Supplement
completely touches the upper part of the holder.
When using with half cutting and plotter pen, set
the seal in Tool Holder (backward), and when
using cutting out (perforated cut), set the seal in
Tool Holder (forward).
Tool holder
(Backward: Half cutting/Plotting Pen)
Tool holder
(Forward: Using cutting) Top view
2-6
2.3 Loading Media (Paper or Marking Film)
Both roll media and sheet media can be used with the FC9000. Load the media according to the instructions given
for each type.
Use the grit roller on the right side of the media (looking from the front) as a guide when setting it in the media
sensor. Afterwards, adjust the push roller so that it's lined up with the side of the media.
Operation
1 Lower the media set lever to raise the push rollers.
Push roller
Media sensor
2 Set the roll media on top of the stock shaft, and then clip the
roll paper with a stopper. Once it’s set, tighten the stopper’s
screws.
2-7
3 Push the tip of the roll media forward from the back of the
FC9000. Make sure to pull it so that there is no slackening
across the roll media's route.
4 Lock the media stopper (Raise while pulling forward) and pull
Supplement
it out evenly so that the roll paper is straight. Please load so
When actually cutting, please release the lock
that the roll paper always rests on the media sensor.
from the media stopper (Pull the media stopper
forward and lower it.).
Media sensors
Lock
2-8
5 Position the media and the push rollers to correspond with
the width of the media.
Push roller
Grit roller
Grit roller position guide
Push roller
Media
Media sensor
2-9
When using FC9000-100/140/160
Use the 3 or 4 push rollers to push down the sides and center
Supplement
of the media. Use the grit roller position guide and make sure
the push rollers are on top of the grit rollers. • The media must always be positioned over
the media sensor.
You can adjust the push roller's hold-down force.
• See "Aligning the Push Rollers" for the
position of the push rollers.
Push roller
Push roller
Grit roller
Media sensor
(The center push roller is on top of the grit roller.) (The center push roller is on top of the grit roller.)
(The center push roller is not on top of the grit roller.) (The center push roller is near the edge.)
15 mm 15 mm
Media
2-10
When feeding long media (2 meters or less)
Position the push rollers at least 5 mm inside the edges of
the media.
Push roller
5 mm 5 mm
Media
6 Pull the media taut to make sure that there is no slack in the
conveyance path, and then raise the media set lever to lower
the push rollers.
7 Release the lock from the media stopper (Pull the media
stopper forward and lower it.),
Media stopper
2-11
8 When the set lever is up (and the media is held down by the
Supplement
push rollers) and the media stopper is unlocked, pull out the
roll media and give it slack. • Dirt from the floor may stick to the media
when giving it slack, so please be careful.
Create the same amount of slack in the media as will be
used for the back of the machine.
• During continuous operation with roll media,
do not make a media slack at the rear of the
cutting plotter.
Give it slack
2-12
Loading sheet media
This will be explained in FC9000-140.
Operation
1 Lower the media set lever to raise the push rollers.
Push roller
Media sensor
2 Make sure that the sheet media completely covers the media
sensor.
Media sensor
Media sensor
Media Set parallel to this hole.
2-13
3 Position the media and the push rollers to correspond with
the width of the media.
The push rollers push down on either side of the media. Use • The media must be at least 125 mm in length.
the grit roller position guide to make sure the push rollers are • The media must always be positioned over
set on top of the grit rollers. the media sensor. (For the location of media
sensor, see "Nomenclature".)
You can adjust the center push roller's hold-down force.
Push roller • See "Aligning the Push Rollers" for information
about the position of the push rollers.
Grit roller
Grit roller position guide
• See "Aligning the Push Rollers" for information
about push roller hold-down force.
Push roller
Media
Media sensor
Use the 3 or 4 push rollers to push down the sides and • The media must always be positioned over
the media sensor.
center of the media.
Use the grit roller position guide and make sure the push • See "Aligning the Push Rollers" for information
about the position of the push rollers.
rollers are on top of the grit rollers.
You can adjust the center push roller's hold-down force. • See "Aligning the Push Rollers" for information
about push roller hold-down force.
Push roller
Push roller
Grit roller
Media sensor
(The push roller is on top of the grit roller.) (The push roller is on top of the grit roller.)
(The center push roller is not on top of the grit roller.) (The center push roller is near the edge.)
2-14
4 Set straight parallel to the hole of the guide.
Raise the set lever to fix the position of the push roller and
the sheet media.
2-15
2.4 Aligning the Push Rollers
Push roller
(It isn't on the grit roller.) (It isn't on the grit roller.)
Grit roller
CAUTION
To move the push rollers, the media set lever must be in the lowered position.
Supplement
If a [confirming push roller point] message appears after setting the media and raising the media set lever, it means the right push
roller is not on the right grit roller, or that the left or center push roller is not on the proper grit roller. Make sure everything is set
correctly.
15 mm 15 mm
Media
2-16
When feeding long media (2 meters or less)
Position the push rollers at least 5 mm inside the edges of the media.
Push roller
5 mm 5 mm
Media
[3] key
CAUTION
2-17
Changing the hold-down force
The FC9000 requires the push roller hold-down force to be set based on the media's width and material type in
order to keep the media in place.
Switching
(1) Raise the media set lever to lower the push rollers.
(2) Use the push roller hold-down force switching lever on the back of the push roller to adjust the center push
roller's hold-down force. It can be set to Strong, Medium or Low (OFF).
(3) When the push roller hold-down force switching lever is lower, it is in Strong mode. When it is upper it's in
Low (OFF) mode.
Hold-down force: Low (OFF) Hold-down force: Medium Hold-down force: Strong
CAUTION
• Please switch the hold-down force of the push rollers at both ends to Strong or Medium and keep the same hold-down force.
• If the hold-down force is changed with the media set lever lowered, the lever operation will be heavier. Always raise the media set
lever and then change itch the hold-down force.
Supplement
• Low (OFF) of hold-down force is the standard setting for cutting thin film like car film.
2-18
Assignment
The hold-down force of push rollers on both ends (left/right) should set to the same force in Strong or Medium.
However, when using three or more push rollers, set the hold-down force of the push rollers inside both ends to
lower than both ends.
When using two push rollers
GOOD
Strong Strong Medium Medium
NG
When right and left
hold-down forces are Strong Medium Medium Low Strong Low Low Low
different
GOOD
Strong Medium Strong Medium Medium Medium Medium Low Medium
GOOD
Medium Medium Medium Medium Strong Medium Medium Strong
2-19
2.5 About the Default Screen
The Initial Setup Screen appears only when powering up the machine for the first time after purchase. Here, you
can set the display language and length unit.
Also, after setup, you can select the menu even from the READY status.
See "Display Language Setting (LANGUAGE SELECTION)" and "Display Length Unit Setting (LENGTH UNIT)" in
Chapter 10".
See "2.6 Connecting to the Power" for turning on the power.
Operation
1 Once the machine is powered on (with the " | " switch) a
message will be displayed after the version is displayed.
Here, LANGUAGE setting screen is displayed.
4 Press the [1] key (METRIC) or the [2] key (INCH) to select the
length unit setting.
2-20
2.6 Connecting to the Power
Operation
1 Check that the power switch is turned off. (the " " side is
pressed down)
2-21
2.7 How to Use Control Panel
This section explains the function of lamps and keys on the control panel.
BARCODE PAUSE/MENU PAUSE/MENU
[2] key [1] key key lamp key
ORIGIN key
COPY key
ENTER key
Screen (LCD) [3] key [4] key SLOW key POSITION key COND./TEST key
Indicator lamp
PAUSE/MENU lamp
���������������������������� When in MENU mode, the lamp lights up.
Operation key
BARCODE ������������������ The continuous operation start screen of data link will be displayed. In Apparel (AP)
Mode, it is disabled.
PAUSE/MENU ������������ Switches to the MENU mode.
It will go into MENU mode if it is pressed once, and MENU mode will be turned off when
it is pressed again.
Different function are set in the MENU mode.
When the PAUSE/MENU key is pressed during the operation, the cutting/plotting
operation stops.
ORIGIN ����������������������� It will set the current position as an origin point.
On the READY screen, pressing the [ENTER] and [ORIGIN] keys at the same time will
allow you to reset the machine. (Only in Normal mode)
COPY ������������������������� Copy of data in the buffer memory is output.
ESC/CROSS CUT ������ (ESC): Cancels the setting change and then returns to the previous screen. Returns to
the previous screen in the MENU screen.
(CROSS CUT): In the READY status, detach the media on which cutting/plotting is
completed.
ENTER ����������������������� Saves the settings, and then returns to the setting screen in various function or
CONDITION setting screen of the MENU screen.
On the READY screen, pressing the [ENTER] and [ORIGIN] keys at the same time will
allow you to reset this machine.
2-22
COND/TEST ��������������� Displays the screen to set the tool conditions.
Use this when checking tool conditions to activate a cutting test.
SLOW ������������������������� When pressing the POSITION key at the same time, the tool carriage moves slowly.
When the "SLOW" icon is displayed on the screen, it works as a menu key.
When the [SLOW] key is pressed in the READY screen, the current cutting/plotting area
and the position of tool carriage are displayed.
1, 2, 3, 4 ��������������������� Select the menu number displayed in the screen.
POSITION ( , , , ) key
���������������������������� Adjusts various settings, selects numerical value changes, moves the cursor, and
changes the positions in the MENU screen.
Corresponding button name of control panel Sort : Sort ON : Display when sort is on
(Valid button is displayed in reverse)
Prefeed : Pre FEED : Display when automatic media feed is on Media
2-23
Default screen (Ready Screen): READY
The condition number (Cut Condition) that has been set is displayed.
Supplement
• In this READY status, you can set the cutting and communication conditions by pressing [PAUSE/MENU] or [COND/TEST] key.
Screen to set the corresponding conditions is displayed when the [PAUSE/MENU] key or [COND/TEST] key are
pressed.
[PAUSE/MENU] [COND/TEST]
Page number is displayed in the upper right corner of the screen if there are too many settings or selection that
will need multiple pages to display.
Press the POSITION ( ) keys to move to different page.
Page number
[3] key
POSITION ( ) keys
Page number
2-24
Icon of the corresponding operation button is displayed in the screen to change the setting values.
MENU screen
Contents of the operation and settings that is displayed in MENU screen with [PAUSE/MENU] key are as
following:
[1] (TOOL) : Set the setting for the operation of the tool.
[2] (ARMS) : Perform settings and operations related to alignment of tool and media, such as automatic
registration mark scanning by ARMS.
[3] (AREA) : Set the settings for area, magnification, rotation, reverse, etc., of the cutting.
[4] (MEDIA) : Set the setting of the condition for the media.
[ ] (IF) : Set the settings of the condition for the interfacing with the computer.
[ ] (ADV.) : Set the conditions for the basic operation of the cutting plotter, such as display language,
unit of the measurements and sensor.
[ ] (TEST) : Does the operation necessary for maintenance, such as self diagnostic test or printout of
the condition settings list.
[ ] (LINK) : Performs operations necessary for output such as data link.
[PAUSE/MENU] : MENU screen will be closed and return to default screen.
[SLOW] : Displays the position key screen. When media is set, the tool point can be moved
See the "Menu Tree" in the Appendix A.4 for list of the descriptions about each settings.
2-25
Operation from [COND/TEST] key
The [COND/TEST] key brings up the SETTING screens, where you can change the media type and tool
conditions.
Up to 8 CONDITION settings can be saved with different settings in numbers 1 through 8.
[COND/TEST] : This will clear the CONDITION setting screen and return to default screen.
2-26
2.8 Setting Feeding Method
Operation
1 If you have already loaded the media, the MEDIA TYPE
CAUTION
menu appears. Select the media type to suit the loaded
Before doing the media set selection, make sure
media.
to release the media lock.
Supplement
Media stopper
2-27
2 After the media is detected, the plotter is ready to receive
Supplement
data for cutting or plotting. This status is called "READY
The screen below shows that the plotter is
status" of the default screen.
currently detecting media.
When setting is finished, the tool carriage's location will
become the initial point.
If the interface or command settings have not been made,
make these settings before sending the data.
If the settings have been made, tool adjustment is performed.
When a rewinding device has been installed,
When the pen adjustments have been made, the plotter is the following is displayed.
ready to start cutting.
Send the cutting or plotting data from the application
software.
Default screen is displayed.
Menu screen
2-28
2.9 Pre Feed of Media (Paper or Marking Film)
The PRE FEED function is used to prevent the loaded media from slipping by automatically advancing the media
the specified length and imprinting it with grit roller marks. This function can also be used to acclimate long media
lengths to the operating environment in order to minimize media expansion and contraction, and to ensure stable
media feed operations.
* When feeding long media 2 meters or more be sure to use the basket (option).
Operation
1 Press the [PAUSE/MENU] key in READY status.
MENU screen is displayed.
Supplement
5 Confirm the setting and press the [ENTER] key.
When Pre Feed of Media is performed, the
Pre feed will start, and it will return to MEDIA SETTING screen (1/2) .
following screen is displayed.
2-29
2.10 Selecting Tool Condition
Set the “TOOL CONDITION (CUT CONDITION) No.”, “TOOL”, “OFFSET”, “SPEED”, “FORCE”, and “ACCEL
(ACCELERATION)”.
LCD Display
TOOL CONDITION number currently used
Selected condition
User number
2-30
4 Confirm the setting and press the [ENTER] key.
Supplement
Setting will be confirmed and it will return to CONDITION setting screen
(1/3) It will return to CONDITION setting screen
without changing the settings when you press
the [ESC] key before pressing the [ENTER].
2-31
Setting the tool condition
This section describes how to make the tool, speed, force and acceleration settings. Before cutting media, the
following four cutter-pen conditions must be specified.
• FORCE
• SPEED
• ACCELERATION
• OFFSET
CAUTION
• It may result to damaging the cutter blade or the cutting mat if the blade is extended too much. Make sure the blade length is set
less than the thickness of the media.
Blade Part Nos., Displayed Blade Types, and CUTTER OFFSET Values
See the Cutter Blade Manual.
2-32
Reference Pen Conditions for Plotting Pen
Pen type Part no. Cut/Force Speed (cm/s) Acceleration
Water-based fiber-tip pen KF700 series 10 to 16 30 4
Oil-based ballpoint pen KB700-BK 14 to 24 60 4
To prolong the pen life, set the FORCE to the lowest setting, and set the SPEED after checking to confirm that
there are no faint lines or other problems during plotting.
CAUTION
• Adjust the blade-length and FORCE settings until only traces of the blade are left on the backing sheet.
Specify a FORCE value that is as low as possible, but that still leaves faint traces on the backing sheet.
• Weed the cut results right after cutting has been completed.
If time is allowed to elapse, adhesive along the cut edges will cause the edges to stick together.
Supplement
• Finish will become coarser, but the cut time is decreased when the settings for the speed and acceleration is set higher.
Especially with the large media, good cut quality might not be achieved by rumbling media. Decrease the values for the speed and
acceleration settings in that case.
• Finish will become good, but the cut time will increase when the settings for the speed and acceleration is set smaller.
2-33
Setting the tool
Set the type and offset value of the tool that is used.
Operation
1 Press the [COND/TEST] key in the default screen.
CONDITION setting screen (1/3) is displayed.
2-34
5 Press the POSITION ( ) keys and increase or decrease the
setting value.
2-35
Setting the speed
Set the speed of the tool that is used in each of the condition numbers.
Setting range : 1 to10 (in 1 cm/s increment), 10 to 105 (in 5 cm/s increment)
Operation
1 Press the [COND/TEST] key in the default screen.
CONDITION setting screen (1/3) is displayed.
2-36
Setting the force
Set the cutting force that is used in each of the condition numbers.
Setting range : 1 to 48
Operation
1 Press the [COND/TEST] key in the default screen.
CONDITION setting screen (1/3) is displayed.
2-37
Setting the acceleration
Set the acceleration of the tool that is used in each of the tool condition numbers.
Setting range : 1 to 8
Operation
1 Press the [COND/TEST] key in the default screen.
CONDITION setting screen (1/3) is displayed.
2-38
6 Confirm the setting and press the [ENTER] key (SET).
Setting will be confirmed and it will return to CONDITION setting screen
(2/3).
2-39
Setting tool No.
Set the tool that is used in each of the tool condition numbers.
Setting range : 1 to 3 (2 is used only for the optional 2-pen type.)
Operation
1 Press the [COND/TEST] key in the default screen.
CONDITION setting screen (1/3) is displayed.
2-40
5 Press the [1] key (1), [2] key (2), or the [3] key (3).
Supplement
Tool Holder
(Backward: Half cut/Plotter pen)
Tool Holder
(Forward: Cutting out)
2-41
Adjust the blade length manually
Optimal cut is not achieved unless the blade length is adjusted in accordance to the used media and the cutter blade.
Perform further adjustment by performing cutting test after adjusting the blade length manually.
CAUTION
• It may result to damaging the cutter blade or the cutting mat if the blade is extended too much. Make sure the blade length is set
less than the thickness of the media.
Supplement
• When a thin media such as a film is used, use the supplied magnifier to adjust it.
Operation
1 Align the blade tip to the tip of the cutter pen, and make it
touch the surface of the media.
Blade
Media
•
Optimal blade length is less than the thickness of film and
Blade length can be changed by spinning
backing sheet combined, but more than the thickness of the the adjuster on the blade. Spinning it in the A
film. direction pushes it out, while spinning it in the
Try cutting the film, and adjust so there is slight cutting on B direction pulls it in. One scale unit is equal
to 0.1 mm.
the backing sheet. If the backing sheet gets cut completely,
reduce the blade length, and if the film does not get cut Cutter blade moves approximately
0.1 mm turning one scale unit.
completely, increase the blade length.
Scale
Scale
Optimal blade length
Film
•
Thickness of Media
Guideline to Set the Blade Length
Optimal
blade length Thickness of Media
Backing Sheet
2-42
2.11 Running Cutting Tests
Test cutting can be performed after making the tool, speed, force, and acceleration settings to ensure that the
selected cutting conditions actually produce the desired cutting results. Check how far the blade cuts into the
media and how the corners are being cut. If the cutting results are not satisfactory, adjust the various settings and
repeat the test cutting until the optimal settings are achieved.
Cutting test
Here, you can either cut one test pattern based on the current values, or do three tests with ±1 values added.
Operation
1 Load the media for test cutting in the plotter.
2-43
To make 3 cuts with set value and ±1 of set value
Operation
1 Load the media for test cutting in the plotter.
Supplement
Test cut patterns can have their cut order and
force changed as shown below.
Cut Order
2-44
9 Press the [ESC] key (CANCEL).
It will return to CONDITION setting screen.
Adjustment of Offset
Check the corners of the triangles and rectangles. See "Setting the
Supplement
Tool Condition" and adjust the offset value if the corner is not cut or
if it is cut too much. How to check offset
Check if the offset value is set correctly by
Adjust the offset value.
following.
2-45
Adjust the blade length (Automatic Height Adjust)
Test cutting must be performed several times in order to confirm the optimal blade length setting. However, if the
blade length adjustment function is used, the optimal length can be easily set.
Operation
1 Load the media for test cutting in the plotter.
2-46
6 As instructed, turn the blade length adjustment knob to the
Supplement
left to fully retract the blade.
See "Structure of Cutter Plunger" for blade
length adjustment knob.
Blade
2-47
12 Press the [2] key (CHECK).
Supplement
The height is calculated by moving the tool up and down.
"T" is the target value of the blade length, and
The amount and direction to turn the adjustment knob is displayed. "H" is the current blade height (amount).
Turning the blade-length adjustment knob
displays the number of turns and direction.
2-48
2.12 Displaying Cutting Area
Operation
1 Press the [SLOW] key in the default screen.
The cutting area is displayed.
2-49
Chapter 3: Basic Operations
This chapter describes the basic methods to operate the plotter manually.
All the operations described in this chapter is to start from the READY status (media is set) as a general
condition.
Perform the operation described in this chapter after making the plotter in READY status referring to
previous chapter.
PRODUCT SUMMARY
3.1 Raise or Lower the Tool
3.2 Move the Tool Carriage and Media
3.3 Setting the Origin Point
3.4 Setting the Cutting Direction
3.5 Stop Cutting
3-1
3.1 Raise or Lower the Tool
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
3 Tool is raised or lowered every time the [1] key (TOOL UP/
DOWN) is pressed.
3-2
3.2 Move the Tool Carriage and Media
Tool carriage and media can be moved manually using the POSITION key.
It also can move the tool carriage and media to the origin, or move it certain distance to keep it away.
Operation
1 Press the POSITION ( ) key once to move in the
Supplement
desired direction.
• It will move in steps every time POSITION (
) key is pressed.
Operation
1 Hold the POSITION ( ) key down to keep moving in the
Supplement
desired direction.
Pressing the POSITION and [SLOW] keys at the
same time will move the tool carriage slower.
3-3
Setting step movement distance
The parameters when setting the cutting direction are determined by the distance of the cutting direction.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
5 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to ADVANCE screen (1/4) It will return to ADVANCE screen (1/4) without
screen (1/4).
changing the settings when you press the [ESC]
key (CANCEL).
3-4
Move away the tool carriage
It is possible to move the tool carriage toward upper right. It makes it easier to confirm the cutting results if you
perform this operation after the cutting is completed.
<When using Roll Media>: Seen from above
100 mm
Operation
1 Press the [1] key (TOOL1 VIEW) in READY status. Supplement
Tool carriage will move away. When the tool number setting is set to "1", press
the "TOOL 1 MOVE AWAY", and when set to
"3", press the "TOOL 3 MOVE AWAY".
Operation
1 Press the [2] key (HOME) in READY status.
Tool carriage will move to the origin point.
3-5
Change the cutting condition (Condition No.)
Go through the following steps to change the Cutting Condition (Condition No.):
Operation
1 Press the [ENTER] key in READY status.
CONDITION No. selection screen is displayed.
2 Press the [1] key (No.1), the [2] key (No.2), the [3] key (No.3), Supplement
the [4] key (No.4), the [ ] key (No.5), the [ ] key (No.6), the
It will return to state when the power is turned
[ ] key (No.7), or the [ ] key (No.8), while simultaneously
on when the [ORIGIN] key (RESET) is pressed.
pressing the [ENTER] key.
Please refer to for Reset (Revert to the initial
Setting will be confirmed and it will return to default screen. state when the power was turned on.).
Reset (Revert to the initial state when the power was turned on.)
To revert to the initial state when the power was turned on, do following:
Operation
1 Press the [ENTER] key in READY status.
CONDITION No. selection screen is displayed.
3-6
3.3 Setting the Origin Point
Point where the cutting starts is called origin point. The origin point can be set at any location.
New origin
point
3-7
When coordinate axes rotation are set
If the origin point is moved while the coordinate axes are rotated, the origin point will move as shown below.
Supplement
See "Setting the Cutting Direction" about the rotation of the coordinate axes.
New origin
point
New origin
point
a a
New origin point
b
Original origin Original origin
point point
Supplement
• To use the origin point movement and coordinate axes rotation together, always rotate the coordinate axes first, and then move the
origin point.
• Coordinate value displayed after setting new origin point is a distance from the new origin point.
3-8
Setting origin point when HP-GL is set
When using the HP-GL command, the origin point is set to either the lower left of the cutting area or the center.
Supplement
• When using the GP-GL command, this setting does not affect the operation.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
4 Press the [1] key (LOWER LEFT) or the [2] key (CENTER).
5 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to INTERFACE screen (1/3). It will return to INTERFACE screen without
changing the settings when you press the [ESC]
key (CANCEL).
6 Press the [PAUSE/MENU] key.
It will return to the default screen.
3-9
3.4 Setting the Cutting Direction
Reference
The rotation settings will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
3-10
4 Press the [1] key (ON) or the [2] key (OFF).
Supplement
5 Confirm the setting and press the [ENTER] key (SET).
It will return to AREA PARAMETERS screen (1/2)
Setting will be confirmed and it will return to AREA PARAMETERS
without changing the settings when you press
screen (1/2).
the [ESC] key (CANCEL).
3-11
3.5 Stop Cutting
It will stop cutting when the [PAUSE/MENU] key is pressed while cutting. Operation selection menu is displayed
on the screen of the control panel while it is stopped. It is possible to choose either to continue or stop the
operation.
It is also possible to exchange or reset the media while it is stopped.
Operation
1 Press the [PAUSE/MENU] key.
Cutting will stop and following screen is displayed.
3-12
Stop cutting
Operation
1 Press the [PAUSE/MENU] key.
Operation will stop and following screen is displayed.
3-13
Chapter 4: Convenient Functions
This chapter describes about the convenient functions of the plotter.
PRODUCT SUMMARY
4.1 Settings for Cutting
4.2 Copy (Duplicate Cutting)
4.3 Panel Cutting
4.4 Cross Cut Force
4.5 Dual Configuration
4-1
4.1 Settings for Cutting
Settings such as area and width of cutting, page length, mirrored, enlarged, shrunk, etc., can be set.
Origin
point
Image already cut
Operation
1 Press the [PAUSE/MENU] key in READY status.
MENU screen is displayed.
4-2
3 Press the POSITION ( ) key.
AREA PARAMETERS screen (2/2) is displayed.
6 Press the [ENTER] key (SET) once the tool carriage is in Supplement
correct position.
Please set the X and Y cut range for the areas
SET UPPER RIGHT screen is displayed. on the upper right and lower left points to at
least 10 mm.
An error message will appear for areas that are
too small.
4-3
Setting cutting width (EXPAND)
Set the cutting width. It is possible to set that it will cut to the area outside of the push rollers, or not to cut at the
ends of the media.
Default setting is to the internal edge of the push rollers. It can be set up to 10 mm outside (positive value) or 10
mm inside (negative value) from the default position. The width will enlarge if the value is set to positive, and the
width will decrease if the value is set to negative. Setting will affect both ends, resulting the total width change
will be double the set value.
CAUTION
Do not set the "INITIAL BLADE ANGLE POSITION" of the tool setting to "Y OUTSIDE" when the setting value is set to more than 8
mm. The blade might be damaged by moving the carriage outside the media under this condition.
Supplement
• If the value is set to positive, it is able to cut over where the push rollers are, but the push rollers passes where it is cut, creating a
chance of bad feeding depending on the media
• Set the width of cutting area, and then send the cutting data to the plotter. Cutting data in the buffer memory will be cleared when
cutting area width is changed.
Operation
1 Press the [PAUSE/MENU] key in READY status.
MENU screen is displayed.
4-4
4 Press the [2] key (EXPAND).
SET EXPAND LIMIT screen is displayed.
Supplement
Reference
• Default page length is 2 m. When doing long cuts, check the setting of the page length.
* Please be sure to use the basket (option) when cutting media over 2 m long.
• Page ejection quality assurance goes up to 15 m. (It depends on the media specified by Graphtec and setting conditions.)
• Use the basket (option).
• Use 3M Scotchcal Series 7725.
• Set the speed below 30 and the acceleration below 4 (In Simple mode, there is no need to set anything, so it is not available.)
• Perform pre feed for the amount to be used before cutting.
• Leave the media in environment to use for adequate time if the deviation of temperature and humidity is big.
• Set the both push rollers at least 15mm inside the edge of media.
• Set the sideway tension of the media uniform when setting the media when cutting long length. Media might come off the rollers
while cutting if it is not uniform.
• Pull out the amount to use before cutting when you are using the roll media.
• To reduce the shifting of the media, perform the pre feed to the full length to be cut (see "Pre Feed of Media (Paper or Marking
Film)". Also, pre feeding can be done automatically when the data is received (see "Perform Automatic Pre Feed When Cut Data is
Received", or done automatically when the media is loaded (see "Perform Automatic Pre Feed When Media is Set (Initial Feed)".
* Pre feeding will stabilize the feed by acclimating the media, taking out the slack.
4-5
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
4-6
Setting mirror
There is a function to mirror the cutting by reversing the origin point and coordinate axes.
Set the MIRROR setting to ON to do mirroring.
Reference
This setting will be saved even if the power is shut off.
MIRROR mode ON
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
4-7
4 Press the [1] key (ON).
Supplement
To cancel the MIRROR, press the [2] key (OFF).
5 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to AREA PARAMETERS It will return to AREA PARAMETERS setting
screen (1/2). screen (1/2) without changing the settings when
you press the [ESC] key (CANCEL).
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
4-8
4 Press the POSITION ( ) keys and increase or decrease the
Supplement
setting value.
Values that can be set are 1/8, 1/4, 1/2, 1, 2, 3, 4,
5, 6, 7, and 8 (multiplications).
5 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to AREA PARAMETERS
It will return to AREA PARAMETERS screen (1/2)
screen (1/2).
without changing the settings when you press
the [ESC] key (CANCEL).
4-9
4.2 Copy (Duplicate Cutting)
The function to cut specified numbers of cutting data stored in the buffer memory is called COPY.
Supplement
• Do not send new data to plotter while copying. Cutting data in the buffer memory will be cleared.
• Previous cutting data will be cleared and newly sent data will be stored as cutting data if you send new data with 10 seconds or more
interval from the time it finished cutting.
• It can not copy if data is more than 1.6 MB because it cannot be stored in the buffer memory of the plotter.
• Buffer memory that can be used for copy will decrease if you turn on the data sort. Turn off the data sort when you need to copy
cutting with large data. See "Sorting the Cutting Data" for data sort.
• Watch out that it does not fall out of media when cutting with copy function.
• If the original cutting data to be copied starts away from the origin point, copied cutting will also start away from the origin point.
To avoid wasted space, create the cutting data close to the origin point.
• When copying using a roll paper barcode, be sure to can the barcode on the the leading edge.
Copy space
Copy
space
Origin point
Origin point
Copy
space
Copy space
4-10
It will copy in following order when ROTATE is set.
Origin point
Copy
space
Copy
space
Operation
1 Plot (cut) the data you want to copy once.
Cutting data is stored in the buffer memory.
4-11
6 Press the [2] key (NUMBER OF COPIES).
NUMBER OF COPIES screen is displayed.
Supplement
7 Press the POSITION ( ) keys and increase or decrease the • Number of copies can be set as much as it
can fit in the media set on the printer.
setting value.
• The initial value for the number of copies is
always 1.
•
COPY MODE SETTINGS screen is displayed.
COPY MODE SETTINGS can be set when
MEDIA CHANGE MODE is turned OFF.
10 Press the POSITION ( ) keys to increase or decrease the • This setting is maintained even if the power is
turned off.
current setting for [1] key (COPY SPACE X), [2] key (COPY
SPACE Y) and [4] key (CROSS CUT SPACING).
[3] key (CROSS CUT) can be set by pressing the [1] key (OFF)
or the [2] key (ON).
4-12
When media change mode is ON
The Change Media message appears each time when ending a single cut in Media Change mode.
Choosing to change media will instantly detect the media and proceed to a copy area (cut).
Media switch copies can be made up to the set copy number (designated number).
Operation
1 Plot (cut) the data you want to copy once.
Cutting data is stored in the buffer memory.
Supplement
2 Press the [COPY] key.
• Turning MEDIA CHANGE MODE on will
display the CHANGE MEDIA message each
COPY MODE screen is displayed.
time after a single cut.
4-13
7 Confirm the setting and press the [ESC] key (PREVIOUS).
Supplement
NUMBER OF COPIES will be selected and it will return to COPY MODE
"CANNOT COPY CUT AREA TOO SMALL!" is
screen.
displayed if the cutting area is smaller than the
copy data. Either expand the cutting area, or set
the media that is big enough to copy.
4-14
When Media Change Mode is OFF and Cross Cut is ON.
Using the plotting data stored in the buffer memory, repeat the plotting a specified number of times, perform cross
cut when moving to the media feed direction.
Supplement
• When MIRROR or ROTATE is ON, the registration mark reading data cannot be copied.
• The copy interval at the CROSS CUT position is automatically set to 20 mm or more.
Copy space
Copy
space
Origin point
First
First cut copy Third copy
Copy origin point
Cross cut margin Cross cut margin
It is cross-cut at this position.
Origin point
Copy
space
Copy
space
4-15
It will copy in following order when ROTATE is set.
Data that includes registration marks cannot be copied.
Third copy
Copy origin point Second
First cut First copy copy
Origin point
Cross cut
margin
Copy Copy
space space
Operation
1 Plot (cut) the data you want to copy once.
Cutting data is stored in the buffer memory.
Supplement
3 Press the [COPY] key
COPY MODE screen is displayed.
• Turning MEDIA CHANGE MODE on will
display the CHANGE MEDIA message each
time after a single cut.
4-16
4 Press the [1] key (MEDIA CHANGE MODE).
MEDIA CHANGE MODE screen is displayed.
Supplement
7 Press the POSITION ( ) keys and increase or decrease the • Number of copies can be set as much as it
setting value. can fit in the media set on the printer.
10 Press the POSITION ( ) keys to increase or decrease the • To use the CROSS CUT function, set the
copy interval in the feed direction to 20 mm or
current setting for [1] key (COPY SPACE X), [2] key (COPY
more.
SPACE Y) and [4] key (CROSS CUT SPACING).
[3] key (CROSS CUT) can be set by pressing the [1] key (OFF)
• This setting is maintained even if the power is
turned off.
or the [2] key (ON).
4-17
11 Confirm the setting and press the [ENTER] key (SET). Supplement
"COPY" is displayed on the screen, and it will copy as much as Cutting data is stored even if the media is
specified.
exchanged. It can be copied as many times until
the buffer memory is cleared. It can be copied
again after exchanging the media by pressing
[COPY] key.
4-18
4.3 Panel Cutting
Supplement
• When Panel Cutting is on, the machine will begin by dividing up partition length and continue cutting until one of the following data
breaks appears. When the first partitioned area cut is finished, the machine will move to the next area, and repeat this until all areas
have been cut.
• Data Breaks:
(1) No data sent for a few second after finishing cutting. (Time Out)
(2) A feed-related command is set. (GP-GL: F, FS commands, HP-GL: AF, AH, PG commands)
(3) HP-GL: SP0, NR, GP-GL: J0, SO.
(4) When commands from data breaks (2) and (3) appear, that command work will begin after the Panel Cutting is finished.
• Panel Cutting will continue for each piece of data when a data break is caused by a command, even if multiple pieces of data are
sent in before the cutting finishes (even when numerous pieces of Panel Cutting data are in the plotter buffer).
• When Panel Cutting and auto media transfer are both turned on, the machine will ignore automatic media transfer length settings
and continue working with priority of partition length plus something minutes ago (with footprints).
• When Panel Cutting is on, and registration marks will not be seen ignored, and copy, initial feed, and cutting area cannot be
changed.
• Panel Cutting cannot be done when one file of data makes the buffer full. Make sure to always send in data lower than the buffer
size.
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
4-19
3 Press the POSITION ( ) key
MEDIA SETTING screen (2/2) is displayed.
•
DIVIDE LENGHT screen is displayed.
Press the [SLOW] key to select the setting
digits.
Supplement
9 Confirm the setting and press the [ENTER] key (SET).
It will return to MEDIA SETTING screen (2/2)
Setting will be confirmed and it will return to the MEDIA SETTING
without changing the settings when you press
screen (2/2).
the [ESC] key (PREVIOUS).
4-20
4.4 Cross Cut Force
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
4-21
5 Press the POSITION ( ) keys and increase or decrease the
setting value.
Supplement
6 Confirm the setting and press the [ENTER] key (SET).
It will return to MEDIA SETTING screen (1/2)
Setting will be confirmed and it will return to MEDIA SETTING screen
(2/2). when you press the [ESC] key (CANCEL).
The plotter can store two types of setting independently. This is called
Supplement
dual configuration.
Operator can quickly switch between these settings by the dual When User is switched, the plotting data
disappears.
configuration function.
Two operators can save settings of each user's preference separately,
or two settings can be saved according to the media so that they can
quickly change the condition setting when changing media.
In Dual Configuration, operator has to select a user.
User Switching
Set the [USER 1/2] switching.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
4-23
4 Press the [2] key (USER CHANGING 1-2)
USER CHANGING screen is displayed.
6 When the [1] key (Yes) is pressed, the user setting will be
changed.
When the [ESC] key (No) is pressed, it will return to the
ADVANCE screen (3/4).
4-24
Chapter 5: ARMS
(Advanced Registration Mark Sensing System)
ARMS (Advanced Registration Mark Sensing System) is a function to scan the registration mark drawn on
the media using sensors.
Tilt of the axes and distance can be adjusted with 2POINTS or 3 POINTS. 2 axes warp adjustment can be
adjusted in addition to axes adjustment (tilt) and distance adjustment with 4POINTS.
When cutting the outlines of the printed figure, and when re-cutting media, using ARMS to adjust for printing
position discrepancies, high precision cutting can be done.
It is possible to perform a multiple registration mark adjustment or segment area adjustment by linking with
the application software on the computer. See the operation guides of the application software about the
registration mark adjustment function linked with the application software.
This chapter describes the outline of the ARMS (Advanced Registration Mark Sensing System) and how to
setup and use the ARMS on the control panel.
PRODUCT SUMMARY
5.1 Outline of ARMS
5.2 Setting and Adjustment of ARMS
5-1
5.1 Outline of ARMS
ARMS (Advanced Registration Mark Sensing System) will scan the registration mark (reference line) written on
the media using sensors.
Registration mark scanning accuracy when a designated registration mark is being scanned by this machine is
within 0.3 mm.
Please take note of the following when scanning a registration mark.
• Shape (Pattern) of the Registration Mark and Origin Point (Cutting Point)
5-2
Shape (Pattern) of the Registration Mark and Origin Point
The shapes (patterns) of the registration mark the plotter can scan are following 4 types.
Origin point
Supplement
• Create the registration mark as a plotting data with the application software. Registration mark pattern 3 and 4 should be created
using Adobe Illustrator.
5-3
Scan range necessary to detect the registration mark
The range of tool carriage and media movement needed to scan the registration mark is as following.
Do not print in the shaded area shown in the Figure below.
<For 3POINTS>
a
a
a
Feed direction of media
a a
Feed direction of media
a a
a=6mm
5-4
<For 4POINTS>
a a a a
a a
a a a
a
a a a a
a=6mm
Supplement
• Clean any dirt or foreign objects from the media. Any dirt or foreign object might be scanned mistakenly as registration mark.
• Plot the registration mark in contrast easy to scan, such as black lines on white background. Adjust the scanning level of the sensor
if you need to use the colored or glossy media. (See "Setting MARK SCAN Mode". )
5-5
Positioning of the media and the registration mark
Place the registration mark away from the edge of media to scan the registration mark.
Make sure the push roller location is outside of the registration mark.
Draw the registration mark as shown in the next image.
MARK TYPE 11 MARK TYPE 2 Unit: mm
35
37
Feed direction of media
17
15 15 15 15
Cutting area (same as the area after scanning the registration mark)
* When the expand limit is set to 1
or more, it will be 10.
Origin point
Origin point
Media
Cutting area (same as the area after scanning the registration mark)
5-6
Automatic detection of registration mark position
The registration mark is detected within area A from the registration mark scanning start position (tool position).
When the registration mark is not detected within the area A, then within area B is detected. Only when the
registration mark is present in area A or B, it is possible to recognize as the mark.
Unit: approx. mm
Feed direction of media
Registration mark
reading start
100
position
100
100 100
• Transparent media
• Media that does not become an expected color due to the color of the background after printing
• Folded media
• Surface is dirty
5-7
5.2 Setting and Adjustment of ARMS
This section describes the necessary adjustment and settings to correctly scan the registration mark with ARMS.
• Detect the registration mark for adjustment on the media and enter the value
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
5-8
3 Press the [1] key (SCAN MODE).
SCAN MODE screen is displayed.
8 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to ARMS SETTING screen It will return to ARMS SETTING screen (1/3)
(1/3).
without changing the settings when you press
the [ESC] key (CANCEL).
9 Press the [PAUSE/MENU] key.
It will return to default screen.
5-9
Checking the recommended setting of registration mark
The media condition to be used is detected and then recommended conditions such as scan mode / registration
mark color / color of background of registration mark are displayed.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
50mm
5 Confirm the position of the tool and press the [ENTER] key
(SET).
5-10
7 The appropriate registration mark color is calculated from the
detected media condition and the color is displayed.
5-11
Check the lines of registration mark
After detecting registration marks actually, confirm mark scanning operation.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
a a a
a a
a
Registration mark
a a
a=20mm
5-12
6 Confirm the position of tool and press the [ENTER] key (SET).
SCAN MODE : The currently set scanning mode is displayed. • Check the recommended value setting again.
RESULT: The scanning result (OK / NG) is displayed. • Make the registration mark line thicker.
5-13
Test the registration mark sensor
If there still is a difference in the cutting, even after performing an
CAUTION
adjustment using the registration mark, it is possible to check if there
is a problem with the registration mark itself or the application by This function performs cutting after the
evaluating the position of the registration mark plotted and detected registration mark is scanned. If a cutter is used
only using the plotter. as the tool, it may harm the plotter.
Operation
1 Print the standard registration mark in the supplied DVD.
Supplement
5-14
6 Press the [4] key (TEST ARMS SENSOR).
Supplement
TEST ARMS SENSOR screen is displayed.
It will return to ARMS SETTING screen (2/3)
without changing the settings when you press
the [ESC] key (CANCEL).
7 Press either the [1] key (TYPE 1) or the [2] key (TYPE 2)
Supplement
depending on the type of the registration mark to be used.
It will return to TEST ARMS SENSOR screen
Following message is displayed.
without changing the settings when you press
the [ESC] key (CANCEL).
Move the tool inside this Move the tool inside this
area area
9 Confirm the position of the tool and press the [ENTER] key.
Supplement
The plotter will automatically detect the registration mark and cut the
Following error is displayed when the
peak of each registration mark.
registration mark was not scanned properly.
5-15
Adjusting for the registration mark scan position
Sensor to scan the registration mark is positioned away from the tip of the tool (pen tip). Therefore, it is
necessary to adjust the coordinate values of the scanned registration mark so it will match with the cutting
position.
If the registration mark is already marked on the media, scan that registration mark, plot another registration
mark in the same position, and measure the difference between them. This difference is entered as a adjustment
value.
If there is no registration mark on the media, plot a registration mark first, scan that registration mark, plot
another registration mark, and measure the difference of them. This difference is entered as a adjustment value.
When using media and tools for actual use, the adjustment accuracy will be higher.
Reference
There is a restriction on the shape (style) of the registration marks that can be scanned. See "Shape (Pattern) of Registration Mark".
Reference
Proceed to "Setting the Position Using ARMS" without plotting the registration mark if the registration mark is already drawn on the
media.
Operation
1 Load white media. Reference
See "Loading Media (Paper or Marking Film)"
for loading white media.
5-16
4 Press the [2] key (ARMS).
ARMS SETTING screen (1/3) is displayed.
5-17
10 Press [2] key (SCAN). The following message is displayed.
Following message is displayed.
11 Confirm that the tool is at the position shown in the left image
(grey square area), and press the [ENTER] key.
It will scan the registration mark, and then plot the registration mark for
comparison. It will return to SENSOR OFFSET ADJ. screen once the
plotting is completed.
Distance adjustment value Y
Feed direction of media
Distance
adjustment
value X
5-18
16 Press the [4] key (Y).
SENSOR OFFSET ADJ. Y screen is displayed.
19 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to ARMS SETTING screen It will return to ARMS SETTING screen (2/3)
(2/3).
without changing the setting when you press the
[ESC] key (CANCEL).
5-19
Detect the registration mark for adjustment on the media and enter the value
Method to enter the adjustment value, which is the difference between the scanned registration mark on the
media and the cutting position, is described here.
Supplement
Plot the registration mark before going to following steps if there is no registration mark drawn on the media. See "Adjust After Plotting
the Adjustment Registration Mark" to plot registration marks.
Operation
1 Load the media with adjustment registration mark in the Supplement
plotter.
See "Loading Media (Paper or Marking Film)"
for loading the media.
5-20
6 Press the [2] key (SCAN).
Following message is displayed.
Distance
adjustment
value X
Registration mark
for comparison Registration mark for
adjustment
5-21
11 Press the POSITION ( ) keys and increase or decrease the
Supplement
setting value
You can set the range between -3.0mm and
Set the X value measured in step 9.
+3.0mm.
16 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to ARMS SETTING screen
It will return to ARMS SETTING screen (2/3)
(2/3).
without changing the setting when you press the
5-22
Setting the registration mark automatic detection
When setting the registration mark automatic detection to on, the following operations will be performed.
If the current position of the tool is close to the position of the first registration mark (Point 1) at the time of
registration mark automatic detection, the registration mark is automatically scanned without moving the detect
start position of tool.
Supplement
If the current position of the tool is distanced from the first registration mark, detection may take a long time, and errors due to not
finding anything may occur.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
5-23
6 Confirm the setting and press the [ENTER] key (SET).
Supplemen
Setting will be confirmed and it will return to ARMS SETTING screen
It will return to ARMS SETTING screen (2/3)
(2/3).
without changing the settings when you press
5-24
Setting speed of the registration mark scan
Speed of the tool carriage and media to scan the registration mark is set.
It may not scan the registration marks or the difference may become large when the speed is too high, but the
cutting time becomes longer when the speed is too slow. Adjust the setting value considering the balance.
It is normally set to "NORMAL", but the scanning might improve when it is set to "SLOW" in cases where the
registration marks cannot be scanned or the difference is too big.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
5-25
6 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to ARMS SETTING screen
It will return to ARMS SETTING screen (2/3)
(2/3).
without changing the settings when you press
5-26
Set cross cut between registration marks
When data is output in the media feed direction, set whether to cross-cut between registration marks.
Set cross cut when you want to cross-cut between registration marks in the media feed direction.
Supplement
Leave a gap of at least 20 mm between the registration marks.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
5-27
6 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to ARMS SETTING screen
It will return to ARMS SETTING screen (3/3)
(3/3).
without changing the settings when you press
5-28
Chapter 6: Manual Position Adjust
Here, we will explain how to match up points while manually confirming the media and tool (cutter pen or
plotting pen) points.
The ARMS function can be used for accurately matching up points.
PRODUCT SUMMARY
6.1 Outline of Manual Position Adjust
6.2 Manual Position Adjust
6-1
6.1 Outline of Manual Position Adjust
With manual position adjust, tilt of the axes are adjusted using the 2POINTS, 3POINTS, or 4POINTS adjustment
marks (grits or registration marks) as a standard. The distance between each point can also be entered to adjust
the distance.
Move the tip of each tool to the appropriate point.
Use magnifier or light pointer as a tool to match each points.
Use the media with prints (adjustment marks such as grits or registration marks) necessary to get XY axes and
origin point.
Tilt
Difference in X
Feed direction of media
Difference in Y
6-2
Adjust with 3POINTS
3POINTS adjustment will scan 3 registration marks as shown below, where the adjustment is done measuring
the tilting of the X and Y axes and the distance between the registration marks (horizontal and vertical directions).
This adjustment is called 2-axis adjustment (tilt adjustment).
If the loaded media is tilted as shown below, position of the scanned registration mark is shifted from the position
where it should be. Tilt and distance can be adjusted by comparing these coordinate values.
Original registration mark position
Tilt
Difference in X
Feed direction of media
Difference in Y
Difference in X
Print Cut
6-3
6.2 Manual Position Adjust
Supplement
• When the inclination of the axis is too large when setting the first and second point, the first and third point, the third and fourth point,
or the second and fourth point, "Angle adjustment error, please reset" will be displayed. After setting the media so as to make the
inclination small, please perform adjustment operations.
• Axis adjustment will be cleared when point 1 and point 2 is set to same point.
Operation
1 Load the media on which the registration mark patterns are
printed. Supplement
(See "Loading Media (Paper or Marking Film)".) Confirm that the push roller is steadily on the
media within the range of media movement. This
adjustment is based on assumption that media
is slightly tilted. Media might fall off if the tilting
of the media is too large.
6-4
5 Press the POSITION ( ) key.
ARMS SETTING screen (3/3) is displayed.
10 Press the [1] key (2POINTS), the [2] key (3POINTS), or the [3]
Supplement
key (4POINTS).
It will return to MARK SCAN MODE screen
The number of registration marks will be selected and it will return to
without changing the setting when you press the
MARK SCAN MODE screen.
[ESC] key (PREVIOUS).
6-5
12 Press the [3] key (DURING DETECTION).
Supplement
The following message is displayed.
If the MARK SCAN MODE screen does not
appear, press the [2] key (ARMS) in the MENU
screen.
Supplement
15 Press the POSITION ( ) keys to set the original distance on
• Measured distance is displayed in the top
the data. line in the DISTANCE input screen. Input
value (initially same as measured value) is
displayed under that.
6-6
16 Confirm the setting and press the [ENTER] key (SET).
Supplement
•
The adjustments based on the registration mark scanning will be
It will return to default screen without changing
completed, and it will return to default screen.
the settings when you press the [ESC] key
(CANCEL).
Supplement
Please refer to the following for adjustments when matching the manual position.
• 2 point matching, ["Point 1" settings] ["Point 2" settings] ["Origin point of the axis adjustment" settings] [Finish]
• 3 point matching, ["Point 1" settings] ["Point 2" settings] ["Point 3" settings] ["Distance between Point 1-2" settings] ["Distance
between Point 1-3" settings] ["Origin point of the axis adjustment" settings] [Finish]
• 4 point matching, ["Point 1" settings] ["Point 2" settings] ["Point 3" settings] ["Point 4" settings] ["Distance between point 1-2" settings]
["Distance between point 1-3" settings] [Finish]
6-7
Chapter 7:
Setting Regarding Cutting Quality
There are times that ideal cutting may not be possible, such as the lines may shift, corners deform, or uncut
sections occur, due to the characteristics of the media (thickness, how hard it is, etc.) or the shape of the
blades, when the actual cutting is done. Adjust the moving speed and force of the tool, and the control
method to prevent these problems.
This chapter describes the setting regarding the quality of the cutting.
PRODUCT SUMMARY
7.1 Cutting the Corner of Thick Media Sharp
7.2 Setting the Step Pass
7.3 Setting the Offset Angle
7.4 Setting the Distance Adjust
7.5 Setting Cut Line Pattern
7.6 Setting Initial Blade Control Position Adjust
7.7 Setting the OFFSET FORCE
7.8 Setting Adjustment Between the Tools
7.9 Cross cut the roll paper
7-1
7.1 Cutting the Corner of Thick Media Sharp
Tool carriage
Blade
Resistance from
media Direction of movement
The blade tip gets sunk into the media with 0.3 mm or thicker, making the blade hard to rotate. Especially for the
corners where two straight lines meet, cutting becomes very hard because it cannot rotate smoothly.
Tangential mode is a control method to precisely cut corners where two straight lines meet. (See below) With
the tangential mode, the blade is advanced so it will overcut at the corners before raising the tool. Then, it will be
lowered at the position slightly before the next line, and start to cut with slight overcut.
Tool down
Tool up
Overcut
7-2
Setting the tangential mode
Enabled (Mode 1 and Mode 2) and OFF of the tangential mode can be set individually for each of tool condition
No. 1 to 8.
Operation
1 Press the [COND/TEST] key.
CONDITION setting screen (1/3) is displayed.
5 Press the [1] key (MODE1), the [2] key (MODE2), or the [3]
key (OFF) to select the mode.
6 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to CONDITION setting screen
It will return to CONDITION setting screen (2/3)
(2/3).
without changing the settings when you press
the [ESC] key (CANCEL).
7-3
Setting the length of overcut
Set the length of overcut with tangential mode.
Operation
1 Press the [COND/TEST] key.
CONDITION setting screen (1/3) is displayed.
7-4
7 Press the [2] key (START).
START screen is displayed.
7-5
Setting of the Initial Down Force
The initial down-force setting is effective when tangential mode is selected.
Tangential mode is generally used for the cutting of thick media. With thick film, additional time is required for the
cutter blade to penetrate the media fully, even when the necessary cutting force is applied.
The cutting operation starts before the cutter blade has fully penetrated the media, causing uncut sections to be
left.
When the initial down force is specified, this force is used as the cutting force immediately after the lowering of the
tool when tangential mode is selected, enabling the cutter blade to penetrate the media rapidly. (As an example,
if the cutting force is 25 and the initial down force is 4, for example, the cutting force applied immediately after the
pen is lowered will be 29.) The upper limit for added value is 48.
Operation
1 Press the [COND/TEST] key.
CONDITION setting screen (1/3) is displayed.
7-6
6 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to CONDITION setting screen
It will return to CONDITION setting screen (3/3)
(3/3).
without changing the settings when you press
the [ESC] key (CANCEL).
7-7
7.2 Setting the Step Pass
It may not cut the curved line smoothly if there is very short lines in the curve.
It will cut in the units of the specified value when the STEP PASS is used, which allows to control the short lines
with certain length, resulting to stable rotation of the blade for higher cut quality.
Setting range of STEP PASS is from 0 to 20.
Actual length of the STEP PASS is the value of the STEP PASS multiplied by the distance set in the "STEP SIZE".
Supplement
• The cut image may not be what you intended if the set value is too large. It is recommended to set to "1" for normal use.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
7-8
5 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to TOOLS SETTING screen
It will return to TOOLS SETTING screen (1/4)
(1/4).
without changing the settings when you press
the [ESC] key (CANCEL).
7-9
7.3 Setting the Offset Angle
The FC9000 analyzes the cutting data, and controls the angle of the cutter blade tip if the change in the angles of
the corner is large.
Angle control is applied if there is larger angle change than the angle specified as reference angle.
The time to cut is shortened by setting large value for the reference angle, since it will only apply blade control
when there are angles with large angle change, hence reducing the time to make the blade control.
But, if it is set too large, there will be not enough angle control of the blade, and the cut result may differ from what
was expected. Set the reference angle in good balance.
Supplement
The setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
7-10
5 Press the POSITION ( ) keys and increase or decrease
Supplement
the setting value.
You can set the range between 0 and 60.
7-11
7.4 Setting the Distance Adjust
DISTANCE ADJUST value corrects any deviation in the length of cut or plotted line segments, which occurs
depending on the media being used. DISTANCE ADJUST value for the deviation is specified as a percentage of
the total distance. For example, a setting of +0.05% adjusts a distance of 2 m (2,000 mm) by 2,000 x 0.05% = 1
mm, making 2,001 mm. DISTANCE ADJUST can be specified for each CONDITION No.
Supplement
This setting will be saved even if the power is shut off.
Operation
1 Press the [COND/TEST] key.
CONDITION setting screen (1/3) is displayed.
7-12
5 Press the [1] key (ON).
DISTANCE ADJUST becomes ON and [3] key (X) and [4] key (Y)
becomes enabled.
7-13
12 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to CONDITION setting screen
It will return to CONDITION setting screen (3/3)
(3/3).
without changing the settings when you press
the [ESC] key (CANCEL).
7-14
7.5 Setting Cut Line Pattern
Lines can be cut with perforated lines so the cut parts will not fall off. There are 8 different patterns of perforated
lines set as 0 to 7, and the ratio of cut and uncut part differs in each (tool is raised or the force is decreased for
following length every 8 mm of the cut). The uncut part becomes shorter with smaller value, making it easier to
separate the cut parts.
• Pattern 0: 0.15 mm • Pattern 1: 0.20 mm • Pattern 2: 0.25 mm • Pattern 3: 0.30 mm
• Pattern 4: 0.35 mm • Pattern 5: 0.40 mm • Pattern 6: 0.45 mm • Pattern 7: 0.50 mm
In addition to above 8 patterns, "OFF" which cuts by the solid line without perforation patter and "USER" where
user can specify a unique pattern are provided.
The processing in the part is not cut with perforation patter is adjusted in "UP MODE".
The perforation patter can be set for each condition number.
Supplement
• Normally use it with default value OFF. It will cut with solid line.
• Use Tool Holder (forward) when cutting with any perforation pattern (aside from turning it off).
Tool holder
(Backward: Half cutting/Plotting Pen)
Tool holder
(Forward: Using cutting)
Seen from above
• Doing a cut-out (cutting out) with a perforated pattern instead of a normal film cut (half cutting) can damage the cutting mat and the
quality of a normal cut. Please make sure to use Tool Holder (backward).
• Replacing a cutting mat that was damaged by doing a perforated cut with use of Tool Holder (backward) will require a service fee.
• When the tool number is switched between the Tool No. 1 and the Tool No. 3 using the command from the computer, the following
message will appear.
• The cut on the perforation pattern is shortened by 5 mm on the +X side (back of the media).
7-15
Operation
1 Press the [COND/TEST] key.
CONDITION setting screen (1/3) is displayed.
7-16
7 Press the [2] key (TYPE No.).
TYPE No. screen is displayed.
9 Confirm the setting and press the [ESC] key (PREVIOUS). Supplement
TYPE No. will be selected and it will return to CUT LINE PATTERN
screen. • CUT L and UP L is displayed when the TYPE
No. 0-7 is selected. Also, you will be able to
set the UP MODE.
7-17
13 If the "USER" is chosen in step 8, press the [3] key (CUT
Supplement
L.) and the [4] key (UP L.) to set the cut length and tool up
length. • If the TYPE No. 0 to 7 is selected in step
8, CUT L and UP L is only displayed, and
Follow steps 10 to 12 for this operation. not possible to change. Skip this step, and
proceed.
14 Confirm the setting and press the [ENTER] key (SET) in the
Supplement
CUT LINE PATTERN screen.
It will return to CONDITION setting screen (3/3)
Setting will be confirmed and it will return to CONDITION setting screen
without changing the settings when you press the
(2/3).
[ESC] key (CANCEL).
7-18
7.6 Setting Initial Blade Control Position Adjust
After turning on the power or changing pen condition settings, touch the blade to the media and adjust the blade
direction. The Initial Blade Control Position will need to be set in order to make sure the area is not damaged and
that the blade properly makes contact with the media.
Selecting "2mm BELOW" will change the Initial Blade Control Position to 2 mm below the cutting start point (2 mm
from the edge of the point from which the media will be shifted.)
Selecting "Y OUTSIDE" will initialize Initial Blade Direction Setting outside the cutting area.
Selecting "SPECIFIED Y POSITION" will initialize Initial Blade Direction Setting at the Y direction fixed position
that has been set.
* When media narrower than the set Y position is set, it will be the Y maximum value.
Cutting area
Feed direction of media
Push roller
Cut Start Point (Cutting Origin
Point)
Initial Blade Control Position
Initial Blade Control Position Setting Point (Set as
Setting Point (Set as "2mm "OUTSIDE")
BELOW")
CAUTION
Selecting [Y OUTSIDE] and then changing the expand setting to a positive digit (8 mm ABOVE) can damage the cutting mat.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
7-19
3 Press the POSITION ( ) key.
TOOLS SETTING screen (4/4) is displayed.
7-20
7.7 Setting the OFFSET FORCE
Slight cut operation is performed before the actual cut operation to align the blade toward the cutting direction.
Lower FORCE is necessary compared with the normal cutting, so it is possible to set lower FORCE as an
OFFSET FORCE.
OFFSET FORCE is used to control the rotation of the blade with the tangential mode in addition to control the
blade direction at the beginning of the cut.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
7-21
7.8 Setting Adjustment Between the Tools
If there is a misalignment between the tools, you can correct the misalignment by using this function.
Supplement
Set "TOOL NO. SETTING" of tool condition 1 to 1 and set "TOOL" to Pen.
Set "TOOL NO. SETTING" of tool condition 2 to 3 and set "TOOL" to Cutter.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
7-22
5 Press the POSITION ( ) keys to move the tool carriage
Supplement
to the position where the test pattern is plotted.
Move it inside of a cutting area greater than 50 mm on both • It will return to TOOL OFFSET ADJ. screen
without changing the settings when you press
the X and Y axes.
the [ESC] key (CANCEL).
Next, using the pen plunger (Tool 3), plot a "+" mark.
Y mm
7-23
9 Press the POSITION ( ) keys and increase or decrease the
Supplement
setting value.
You can set the range between -3.0 mm and
+3.0 mm.
15 Confirm the interval and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to TOOL SETTING (1/4) It will return to TOOLS SETTING screen (1/4)
screen.
without changing the settings when you press
the [ESC] key (CANCEL).
7-24
Between tools 1 and 2
(Option 2-pen type only)
If there is a misalignment in the cutting/plotting between Tool 1 (tool attached to the backward of the tool holder)
and Tool 3 (tool attached to the forward of the tool holder), you can correct it by entering the adjustment value.
Supplement
Set "TOOL NO. SETTING" of tool condition 1 to 1 and set "TOOL" to Cutter.
Set "TOOL NO. SETTING" of tool condition 2 to 2 and set "TOOL" to Pen.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
7-25
5 Press the [1] key (TOOL 1-2).
TOOL OFFSET ADJ. screen is displayed.
Next, using the pen plunger (Tool 2), plot a "+" mark.
7-26
9 Using "+" plotted with the cutter plunger (Tool 1) as a
reference, measure how much the "+" cut by the pen plunger
(Tool 2) deviates. (For example, in the case shown in the
figure, it is deviated in the -X direction / + Y direction, so enter
X = + * mm, Y = - * mm.)
Y mm
7-27
15 Confirm the setting and press [ESC] key (PREVIOUS).
TOOL OFFSET ADJ. screen is displayed.
7-28
7.9 Cross cut the roll paper
CAUTION
Do not place your hands where the blades pass. There is a danger of injury.
Supplement
• Cross Cut is available only when using roll media. Sheet media cannot be cross-cut.
• Clean the cutting groove regularly with a cotton bud or the like. If the dust or the like accumulates, the cutter cannot operate properly.
• If cross-cut media is placed on the media sensor, remove the cross-cut media. If it is not removed, it is judged as a cut failure and
Cross Cut operation is performed again.
• Set "Push roller sensor setting" and "Media sensor setting" to Enabled. If it is set to Disabled, Cross Cut operation is not available.
7-29
Cut Width
The movement range of the blade in Cross Cut operation is from the outer edge of the leftmost grit roller to the
outer edge of the rightmost grit roller. The media should be set within this range.
Grit roller
Supplement
Replace the cross cut unit as per the following
guidelines.
Manually cross-cut
Cross-cut at the current tool carriage position.
If you manually cross-cut after moving the media with the POSITION ( ) keys, you can separate the roll paper at
any position.
Operation
1 Press the [CROSS CUT] key in the default screen.
CROSS CUT screen is displayed.
7-30
Automatically cross-cut
When plotting with the supplied software, you can cross-cut automatically after plotting is completed. For details,
see the manual of the supplied software.
When Apparel (AP) mode setting is set to Enabled, Cross Cut is performed with timeout and separator command
without receiving cross cut command. The position to cross-cut is the position separated from the plotted range by
"SPACE REAR".
For "Margin behind" and "Apparel (AP) mode" see "Apparel (AP) mode".
7-31
Chapter 8:
Settings Regarding Cutting Time
Time necessary for cutting depends on the speed to move the tool and media, and efficiency of the
operation.
It is best to cut slowly and carefully to cut precisely, but the speed is required to enhance the operational
efficiency. The setting needs to be in good balance considering the characteristics of the media and tools,
and the contents of the cutting data.
This chapter describes the settings affecting the cutting time.
In addition to this chapter, there are settings affecting the cutting times in following places.
PRODUCT SUMMARY
8.1 Sorting the Cutting Data
8.2 Perform Automatic Pre Feed When Cut Data is
Received
8.3 Perform Automatic Pre Feed When Media is Set
(Initial Feed)
8.4 Setting Feed Speed for Pre Feed
8.5 Setting the MOVING SPEED
8.6 Setting the Tool Up Move
8.7 Setting the Tool Up Height
8-1
8.1 Sorting the Cutting Data
When sorting cutting data, cutting is performed collectively so that the amount of movement in the media feed
direction and the tool replacement time are minimized, so cutting operation is improved efficiently.
There are two types of sorting, area sort and tool sort.
Area sort : The cutting data is sorted so that the amount of movement in the media feed direction is
minimized. It is much more efficient than cutting at intervals with data that forces tools to jump
from point to point.
Tool sort : In order to minimize the time it takes to change the tool, the ones with the same tool
conditions are plotted together.
Supplement
• Sorting will start the process after all the data are stored in the buffer memory, so it takes time to start the cutting.
• Sorting might not be effective for the data that is created efficiently.
• Process may be faster to turn off the sorting on the plotter, if the data is already sorted using the software on the PC.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
8-2
4 Press the [2] key (DATA SORTING).
DATA SORTING screen is displayed.
8-3
8.2 Perform Automatic Pre Feed When Cut Data
is Received
It is possible to feed and reverse the media automatically for specified amount when the plotter receives the
cutting data.
"Pre feeding" to prevent the shifting of media can be done automatically. Also, the media will be unrolled from the
roll before cutting when rolled media is to be used.
Supplement
• The setting for AUTO PRE FEED when cutting data is received is maintained even if the power is turned off.
• Setting of the AUTO PRE FEED length is not linked to the setting of the page length. Change the setting for the page length if the
cutting area is to be long.
• If data is received and auto media transfer is performed once, even if (cut in the same area) data is received again, auto media
transfer will not take place.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
8-4
4 Press the [1] key (OFF).
AUTO PRE FEED setting screen is displayed.
8-5
8.3 Perform Automatic Pre Feed When Media is
Set (Initial Feed)
It can be set to automatically feed and return the length of the page when the media is loaded and the media set
lever is raised.
This is equal to automatically perform the "Pre Feed" to prevent the shifting of the media.
Supplement
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
8-6
8.4 Setting Feed Speed for Pre Feed
Set the speed of media transfer during the feed (media carry) of auto media transfer of received cut data, leveling
of the initial feed etc.
Set the feed speed to "SLOW" if the media shifts during the pre feed if the media is heavy or slippery. It is normally
set to "NORMAL".
Supplement
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
8-7
5 Press the [1] key (SLOW) or the [2] key (NORMAL).
6 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to MEDIA setting screen (2/2).
It will return to MEDIA SETTING screen (2/2)
without changing the settings when you press
the [ESC] key (CANCEL).
7 Press the [PAUSE/MENU] key.
It will return to default screen.
8-8
8.5 Setting the MOVING SPEED
MOVING SPEED is the speed the tool moves when it is raised (tool up state).
The cutting time in total becomes short if you set the MOVING SPEED to fast speed even though the speed of the
tool when it is cutting (lowered) is set to slow speed for the hard to cut media (hard or sticky).
Supplement
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
8-9
5 Press the POSITION ( ) keys and increase or decrease
Supplement
the setting value.
• You can set to AUTO, 10, 20, 30, 40, 50 or 60
cm/s.
6 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to TOOLS SETTING screen
It will return to TOOLS SETTING screen (3/4)
(3/4).
without changing the settings when you press
the [ESC] key (CANCEL).
8-10
8.6 Setting the Tool Up Move
Tool up movement is when you continuously receive tool up movement coordinate news from the computer
connected to the FC9000 and set whether to move to every coordinate in order or go directly to the last one.
There are following 2 settings for TOOL UP MOVE.
ENABLED : If several coordinates are received continuously, it will move to each in order it is received.
DISABLED : If several coordinates are received continuously, it will directly move to the last coordinate received.
Cutting time can be reduced if it is set to "DISABLED", if the time to move the tool in raised status is wasteful.
Supplement
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
8-11
5 Press the [1] key (ENABLED) or the [2] key (DISABLED).
8-12
8.7 Setting the Tool Up Height
The TOOL UP HEIGHT is the height of the tool position when the tool is raised.
Set to "HIGHER POSITION" if the media is thick. Usually, set to the "NORMAL POSITION".
Supplement
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
8-13
5 Press the [1] key (NORMAL POSITION) or the [2] key
(HIGHER POSITION).
6 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to TOOLS SETTING screen
It will return to TOOLS SETTING screen (3/4)
(3/4).
without changing the settings when you press
the [ESC] key (CANCEL).
8-14
Chapter 9:
Setting Regarding Interface
This chapter describes setting regarding interface.
PRODUCT SUMMARY
9.1 Setting Interface
9.2 Clearing the Buffer Memory
9.3 I/F (LAN)
9.4 Connecting with RS-232C
9-1
9.1 Setting Interface
USB interface
To use the USB interface, the driver software must be installed in the computer. Please the SETUP MANUAL to
install the driver software.
For the plotter side, please perform command settings, step size settings (when using GP-GL commands), and
origin point settings for HP-GL (when using HP-GL commands).
CAUTION
• When a driver other than the one provided as a standard accessory is used.
• Because that some computer equipped with a USB 3.0 interface is not compatible with USB 2.0 or later interface, you need to check
it.
• Do not connect or disconnect the USB cable while installing the USB driver on the computer.
• Do not connect or disconnect the USB cable when the computer or the plotter is performing an initialization routine. Do not
disconnect the USB cable within a 5-second period of connecting it.
• Do not connect multiple plotters to a single computer using the USB interface.
CAUTION
• To connect through a LAN, you need a network (LAN) cable and a network hub. Please purchase them separately.
• Configuration of network equipment and the presence or absence of the router function depends on your environment. For details,
please see the equipment manual, or consult the manufacturer or network administrator.
9-2
RS-232C interface
When using the RS-232C interface*, set the command settings, step size settings (when using GP-GL
commands), origin point settings for HP-GL (when using HP-GL commands), and transfer conditions for the RS-
232C interface. The transfer conditions for the RS-232C interface can be set from the operations panel. The
transfer condition should be set to the same in the software used and in the FC9000. If there is a mistake in the
settings an error may displayed in the plotter and lack of data can cause a malfunction. In such a case, please
confirm the data transfer settings again.
* RS-232C interface depends on the sales area. For details, please contact the distributor where you purchased.
9-3
9.2 Clearing the Buffer Memory
This function allows you to clear all the output data in the plotter's buffer memory.
CAUTION
Do not execute the BUFFER CLEAR function until the operation of the plotter is stopped.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
9-4
9.3 I/F (LAN)
Supplement
When you change the settings of the network, the plotter is reset.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
9-5
3 Press the POSITION ( ) key.
INTERFACE screen (2/3) is displayed.
Supplement
7 Confirm the setting and press the [ENTER] key (SET).
Setting will be confirmed and it will return to INTERFACE screen (2/3). It will return to INTERFACE screen (2/3) without
changing the settings when you press the [ESC]
key (CANCEL).
9-6
Set IP address, subnet mask, gateway
When [OFF] is selected in DHCP setting, set these items.
When [ON] is selected in the DHCP setting, the IP address, subnet mask and gateway obtained from the DHCP
server are displayed.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
9-7
6 Press the POSITION ( ) keys to set the IP address.
Supplement
Press the [SLOW] key to select the setting
digits.
9-8
13 Confirm the setting and press the [ESC] key (PREVIOUS).
Supplement
It will return to NETWORK (LAN) setting screen.
When you press the [ ] key on the NETWORK
(LAN) setting screen, the Mac address is
displayed.
9-9
9.4 Connecting with RS-232C
For the RS-232C settings, you can recall any setting by storing the four different setting types of 1 to 4.
See "Switching the setting number you want to use" to recall the setting you want to use and See "Changing/
Storing the RS - 232C Setting" to change and store the settings.
* RS-232C interface depends on the sales area. For details, please contact the distributor where you purchased.
* When the RS-232C interface is not equipped, the menu will not be displayed.
9-10
5 Press the POSITION ( ) key.
RS-232C No. selecting screen will be displayed.
9-11
3 Press the POSITION ( ) key.
INTERFACE screen (2/3) is displayed.
Supplement
4 Press the [2] key (RS-232C).
It will return to INTERFACE screen (2/3) without
RS-232C setting screen is displayed.
changing the settings when you press the [ESC]
key (CANCEL).
•
The data bit will be selected and it will return to RS-232C setting screen.
Match it to the software you are using.
9-12
10 Press the [3] key (PARITY).
PARITY screen is displayed.
11 Press the [1] key (NONE), [2] key (EVEN) or the [3] key (ODD).
Supplement
•
The parity will be selected and it will return to RS-232C setting screen.
Match it to the software you are using.
13 Press the [1] key (HARDWIRE ), the [2] key (Xon/off) or the [3]
Supplement
key (Enq/Ack).
• Match it to the software you are using.
•
The handshake will be selected and it will return to RS-232C setting
It will return to RS-232C setting screen (2/3)
screen.
without changing the settings when you press
the [ESC] key (PREVIOUS).
9-13
Chapter 10: Settings Regarding
Operation Environment
This chapter describes setting regarding the operation environment.
PRODUCT SUMMARY
10-1 Related to menu display
10-2 Related to sensor
10-3 Related to plotter environment
10-1
10-1 Related to menu display
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
6 Press the [PAUSE/MENU] key. changing the settings when you press the [ESC]
key (CANCEL).
It will return to default screen.
10-2
Display Length Unit Setting (LENGTH UNIT)
The coordinate values that appear on the display and the other parameters for various settings can be changed
to either meter or inch display.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
6 Press the [PAUSE/MENU] key. changing the settings when you press the [ESC]
key (CANCEL).
It will return to default screen.
10-3
10-2 Related to sensor
CAUTION
Normally, please use it while set to "ENABLED". Turn it DISABLED when setting undetectable media with high transmittance.
When set to "DISABLED", the cutting mat may be damaged. Please be sure to configure the "AREA".
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
10-4
5 Press the [1] key (ENABLED) or the [2] key (DISABLED).
6 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to ADVANCE screen (4/4).
It will return to ADVANCE screen (4/4) without
7 Press the [PAUSE/MENU] key. changing the settings when you press the [ESC]
key (CANCEL).
It will return to default screen.
CAUTION
When set to “DISABLED”, the cutting mat may be damaged. Please always set the “AREA”.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
10-5
4 Press the [2] key (PUSH ROLLER SENSOR).
PUSH ROLLER SENSOR screen is displayed.
6 Confirm the setting and press the [ENTER] key (SET). Supplement
•
Setting will be confirmed and it will return to ADVANCE screen (4/4).
When "DISABLE" has been set, the home
sensor position is not detected, so depending
on the data, a position error could occur.
10-6
10-3 Related to plotter environment
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
7 Press the [PAUSE/MENU] key. changing the settings when you press the [ESC]
key (CANCEL).
It will return to default screen.
10-7
Enabling/Disabling the beep setting (BEEP FOR KEY OPERATION)
This function selects whether to enable or disable the beep that is emitted whenever a control panel key is
pressed.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
10-8
Low Movement Speed Setting by POSITION key (POSI. KEY SPEED + SLOW KEY)
Press the POSITION ( ) key and the [SLOW] key simultaneously to set the movement speed when moving
the tool carriage.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
7 Press the [PAUSE/MENU] key. changing the settings when you press the [ESC]
key (CANCEL).
It will return to default screen.
10-9
High Movement Speed Setting by POSITION key (POSI. KEY SPEED)
Press the POSITION ( ) key to set the movement speed when moving the tool carriage.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
10-10
Pause key select setting (PAUSE/MENU KEY SETTING)
Set the screen to be displayed when the [PAUSE / MENU] key is pressed during receiving data.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
10-11
LCD contrast setting (LCD CONTRAST)
You can set the contrast of the LCD display on the control panel.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
10-12
Chapter 11:
Settings of Controls from Computer
This chapter describes setting regarding the controls from the computer.
PRODUCT SUMMARY
11-1 Related to command processing
11-2 Related to GP-GL command
11-3 Related to HP-GL command
11-1
11-1 Related to command processing
Supplement
• Automatic detection of the command may make mistake depending on the data. It will give error or malfunction when it has made
mistake. In that case, set the command before using.
• Always send the data when the plotter is in READY status when in the automatic detection of the command.
• Once the data is cut with the automatic detection of the command, it will be ready to automatically detect next command 10 seconds
after completing the cutting. Send next data after 10 seconds has past after previous cutting when sending data with different
command.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
4 Select the [1] key (GP-GL), the [2] key (HP-GL), or the [3] key
(AUTO).
11-2
Priority of tool condition selection (CONDITION PRIORITY)
Select the priority of the setting created by different method when the tool condition is set.
All the tool condition that is received from the computer will be ignored, and only the setting and change of the
tool condition from the control panel is accepted when MANUAL is selected. This setting set here is maintained
even if the power is turned off.
On the other hand, it will set the most current tool condition either from the control panel or from the software
when PROGRAM is selected. The values set from the control panel are maintained, and the values set from the
software are erased when the power is turned off.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
11-3
11-2 Related to GP-GL command
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
5 Press the [1] key (0.100 mm), the [2] key (0.050 mm), the [3]
key (0.025 mm), or the [4] key (0.010 mm).
11-4
Enabling/Disabling the ' : ' and ' ; ' commands (COMMAND ' : ', ' ; ')
If the first part of the data is lost when the GP-GL command is set, these commands may be having an adverse
effect. In this case, set the ' : ' and ' ; ' commands to DISABLED.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
11-5
Moving the pen while raised or lowered in Response to the 'W' command (COMMAND 'W')
Here, you can change the settings for the 'W' command, which is a GP-GL arc cutting command.
This function set the operation upon receipt of the 'W' command for the drawing of arcs.
The pen will move to the specified starting position in the raised status when it is set to TOOL UP, regardless of
the pen’s conditions. The pen will move without changing its condition, to the specified starting position in the
lowered status when it is set to TOOL DOWN.
Supplement
This has an effect on the tool cutter only. For the pen setting, always the pen is raised (PEN UP).
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
5 Press the [1] key (TOOL DOWN) or the [2] key (TOOL UP).
11-6
11-3 Related to HP-GL command
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
11-7
Circle-command resolution setting (CIRCLE RESOLUTION)
This function set the sets the resolution upon receipt of the circle-command for the HP-GL pen plotter arc cutting
command.
Select from "AUTO" or "DEFAULT" of 5 degrees.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
11-8
Chapter 12: Data Link
This chapter describes setting regarding the data link.
PRODUCT SUMMARY
12.1 Select Connection Destination
12.2 Data Link with USB Memory
12.3 Output with a BarCode
12.4 Start Mark Auto Scan
12.5 Communication Timeout
12.6 Skew Scanning
12-1
12.1 Select Connection Destination
Dedicated data created previously with application software etc. is output to the cutting plotter.
It can be saved in USB memory and output the data saved in USB memory, or output via server (personal
computer) using network (LAN) cable or USB cable.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
4 Press the [1] key (USB DRIVE), the [2] key (SERVER (USB))
or the [3] key (SERVER (LAN)).
12-2
12.2 Data Link with USB Memory
Dedicated data created previously with application software etc. can be saved in the USB memory and output
from the cutting plotter.
Data link can be performed by selecting data from the plotter menu.
Supplement
• File name
• Only 1-byte alphanumeric characters (ASCII) are supported.
• Windows prohibited characters (¥, /, /, ;, *, ?, ", <, >, |, etc. are not available.
• Limit of the number of display characters is 25 characters. More characters than 25 can be displayed by scrolling.
• Extension is "xpf" and "plt".
Operation
1 Insert the USB memory that saved the dedicated data to the
plotter.
12-3
5 Press the [1] key (USB DRIVE).
•
SELECTS DATA FILE screen is displayed.
If the USB memory is not inserted, the
following is displayed.
12-4
12.3 Output with a BarCode
The information related to the output file is barcoded using the Cutting Master4 and Graphtec Pro Studio, etc. and
the barcode can be printed with the design and the registration marks.
When cutting with the cutting plotter, the barcode is scanned and the cut data (XPF) that has been saved to a
USB memory that matches the barcode is detected.
Standard barcode Roll paper barcode
Barcode
Start mark
Operation
1 Insert the USB memory that saved the dedicated data to the
plotter.
12-5
4 Press the [3] key (BARCODE CUT).
Supplement
•
The following message is displayed.
If the USB memory is not inserted, the
following is displayed.
5 Press the [1] key (STANDARD BARCODE ) or the [2] key • When the Rotation is set to ON, the following
display is displayed.
(ROLL PAPER BARCODE ).
The following display is displayed.
Supplement
7 Confirm the tool position and press the [ENTER] key.
The barcode is scanned. On completing it, the following screen is • If the start mark is not scanned the following
display is displayed.
displayed.
12-6
8 Find the file, and then start cutting.
Supplement
12-7
12.4 Start Mark Auto Scan
When the start mark auto scan is set to ON, the following operation is performed.
If the tool is close to the start mark, pressing the [ENTER] key will automatically scan the start mark without
moving the tool to the scan start position.
Supplement
• It is available only for the start mark of "standard barcode". For "Roll Paper Barcode" it is not available.
• If a mask registration mark is being plotted, there is a possibility to recognize the mask registration mark as a start mark. If a mask
registration mark is being plotted, set the start mark auto scan to OFF.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
12-8
6 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to DATA LINK screen (2/2).
It will return to DATA LINK setting screen (2/2)
without changing the settings when you press
the [ESC] key (CANCEL).
7 Press the [PAUSE/MENU] key.
It will return to default screen.
12-9
12.5 Communication Timeout
When the communication is lost during connecting to the data link server, the connection will be canceled after a
certain period of time has elapsed. You can set the time until it is canceled.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
12-10
6 Confirm the setting and press the [ENTER] key SET).
Supplement
Setting will be confirmed and it will return to DATA LINK screen (2/2).
It will return to DATA LINK setting screen (2/2)
without changing the settings when you press
the [ESC] key (CANCEL).
7 Press the [PAUSE/MENU] key.
It will return to default screen.
12-11
12.6 Skew Scanning
When continuous operation is performed, it is possible to set how much skew allowed by detecting media skew by
comparing the start mark positions of the start page and the current page.
For continuous operation, see “Application of barcode cut (continuous operation)”.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
5 Press the [1] key (5 mm), the [2] key (10 mm) or the [3] key (15 Supplement
mm).
During continuous operation, you can select
from 5 mm, 10 mm or 15 mm for the skew
tolerance.
12-12
6 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to DATA LINK screen (2/2).
It will return to DATA LINK screen (2/2) without
changing the settings when you press the [ESC]
key (CANCEL).
7 Press the [PAUSE/MENU] key.
It will return to default screen.
12-13
Chapter 13: Apparel (AP) Mode
Apparel (AP) mode is a function to use this plotter in combination with CAD for apparel.
This chapter describes Apparel (AP) Mode setting.
PRODUCT SUMMARY
13.1 Apparel (AP) Mode
13.2 Overview of Axis Adjustment
13.3 Adjusting Coordinate Axes
13.4 Set F Command of Cutting (F_CUT)
13.5 Cutting a CUT DEMO
13.6 Setting a Time Out
13.7 Setting a Separator
13.8 Offline Output from USB Memory
13.9 Running Cutting Tests
13.10 Cross Cut Settings
13.11 Setting Rear Margin
13.12 Setting the Number of Pre Feeds
13.13 Setting Paper Exposure Time
13-1
13.1 Apparel (AP) Mode
When Apparel Mode is set to Enabled, this function is available. For applications other than it, set to OFF.
When Apparel Mode is set to Enabled, the following functions etc.are available.
•
Axis adjustment
• F command
• CUT DEMO
• Time out
• Separator
• Offline output
• Test cut
When Apparel Mode is set to Enabled, the following functions etc. are not available.
•
Registration Mark
Supplement
When the Apparel (AP) Mode is enabled and the data sort tool is set to ON, the tool condition that the TOOL is set to PEN will be
plotted first.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-2
4 Press the [3] key (AP MODE).
AP MODE screen is displayed.
13-3
13.2 Overview of Axis Adjustment
For axis adjustment, the inclination of the axis can be adjusted based on the coordination of 2 alignment marks (grit).
In addition, the distance can be adjusted by entering the distance of each point.
Move the tip of each tool to the appropriate point.
Use media that has the plots (grits or alignment marks) required to find the X and Y axis and the origin point.
Alignment mark
The number of alignment marks is 2 points. The position of each alignment mark is as shown in the following
figure.
Alignment with 2 points
2nd point
Adjusting the
coordinate axes
Adjustment
point 2
Plotting
reference Adjustment point 1
(Origin point of the media already cut)
New origin point
Origin point
There is a misalignment between the X-Y axis and origin The misalignment of the X-Y axis and origin point is
point of the plotter and the media plotted. adjusted and the misalignment is eliminated.
13-4
13.3 Adjusting Coordinate Axes
Supplement
• After aligning, the alignment will be canceled when the following occurs.
· A new origin point is set.
· The media again is set.
· The Rotation is set. (Please set the Rotation before axis alignment.)
The axis alignment point at this time moves according to the Rotation setting.
• When the inclination of the axis is too large in the 1st and 2nd points "Axis Alignment Error: "Set axis adjustment again" message is
displayed.
Please set the media again so that the inclination of the media becomes small, and then perform the adjustment operation.
• If you set the 1st and 2nd points to the same point, the axis alignment will be cleared.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-5
4 Press the [1] key (AXIS MODE).
AXIS MODE screen is displayed.
Operation
1 Set the media with the plotted alignment mark.
Supplement
Make sure that the push rollers are on the
media in the area where the media moves.
This alignment is a correction assuming that
the media is set slightly diagonally. If the media
misalignment is too large, the media may come
off.
13-6
3 Press the [PAUSE/MENU] key.
MENU screen is displayed.
7 Confirm the tool position and press the [ENTER] key. Supplement
It will return to default screen without scanning
when you press the [ESC] key (CANCEL).
13-7
9 Confirm the tool position and press the [ENTER] key.
Supplement
It will return to default screen without scanning
when you press the [ESC] key (CANCELN).
13-8
13.4 Set F Command of Cutting (F_CUT)
With the feed command in the GP-GL command, set to Cross Cut (ON) / Not (OFF).
When this function is enabled, even if a parameter that does not cut the paper with the feed command is sent,
Cross Cut is activated.
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
Supplement
5 Confirm the setting and press the [ENTER] key (SET).
It will return to MEDIA SETTING screen (1/3)
Setting will be confirmed and it will return to MEDIA SETTING screen
(1/3). without changing the settings when you press
the [ESC] key (CANCEL).
13-9
13.5 Cutting a CUT DEMO
CAUTION
Do not place you hand around the moving areas. The tool carriage will start moving, so there is a chance of injury. The tool carriage will
start moving instantly when you select the test pattern plotting.
Operation
1 Load a media larger than A3 size.
Supplement
For more information about how to load a media,
see "Load the media (paper)".
13-10
5 Press the [4] key (CUTTING DEMO).
CUT DEMO screen is displayed.
7 Confirm that the moving parts for the tool and media are
CAUTION
operating properly and safely.
Do not place you hand around the moving
areas. The tool carriage will start moving, so
there is a chance of injury.
13-11
13.6 Setting a Time Out
Regarding the timeout settings, when the data input time to the interface becomes equal to or longer than the
specified time, that point in time is regarded as a data break. All data up to the data break will be plotted, after it,
cross cut will be performed.
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-12
5 Press the POSITION ( ) keys and increase or decrease the
Supplement
setting value.
• You can set 0, 1, 2, 3, 5, 10, 20, 30, 60 or 120
(sec.).
13-13
13.7 Setting a Separator
Regarding the separator settings, the command that is set as separator is judged as the data break when it is
sent. All data up to the data break will be plotted, after it, cross cut will be performed.
GP-GL separator
Set the separator at GP-GL.
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-14
5 Press the POSITION ( ) keys to change the setting.
Supplement
You can set to "FS", "H", "J 0", "F" or "-".
When set to "-", cross cut by separator is not
performed.
HP-GL separator
Set the separator at HP-GL.
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-15
4 Press the [3] key (HP-GL SEPARATOR).
HP-GL SEPARATOR screen is displayed.
13-16
13.8 Offline Output from USB Memory
Dedicated data that was created by the application software can be saved in the USB memory and output from
the cutting plotter.
Select the data from the menu of the plotter, and then output it in offline.
Supplement
• Windows prohibited characters (¥, /, /, ;, *, ?, ", <, >, |, etc.) are not available.
• Limit of the number of display characters is 25 characters. More characters than 25 can be displayed by scrolling.
Operation
1 Insert the USB memory that saved the dedicated data to the
plotter.
13-17
4 Press the [1] key (SELECTS DATA FILE).
Supplement
•
SELECTS DATA FILE screen is displayed.
If the USB memory is not inserted, the
following screen is displayed.
13-18
13.9 Running Cutting Tests
Test cutting can be performed after making the tool, speed, force, and acceleration settings to ensure that the
selected cutting conditions actually produce the desired cutting results. Check how far the blade cuts into the
media and how the corners are being cut. If the cutting results are not satisfactory, adjust the various settings and
repeat the test cutting until the optimal settings are achieved.
Cutting test
Here, you can cut the test pattern based on the current values.
Operation
1 Load the media you want to actually cut.
13-19
6 After completing it, press the [ENTER] key.
CONDITION setting screen is displayed.
Adjustment of offset
See "Setting the Tool" and adjust the offset value if the corner is not cut or if it is cut too much.
Supplement
How to check offset
Check if the offset value is set correctly by following.
13-20
Adjustment when using cutter plunger
Adjust so the media is completely cut out.
If the media is not completely cut, either the FORCE setting is too low or the cutter blade tip is not sufficiently
extended.
See "Adjusting the Blade Length" and "Setting the Force" and adjust the settings.
13-21
13.10 Cross Cut Settings
Using the values set with the command and timeout specified in separator, set whether performing Cross Cut or
not.
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-22
6 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to MEDIA screen (1/3).
It will return to MEDIA SETTING screen (3/3)
without changing the settings when you press
13-23
13.11 Setting Rear Margin
During timeout or when making cross cut with separator setting, the media is cross-cut t at the position where the
margin value set here is added to the maximum value of + X plotted.
Reference
This setting will be saved even if the power is shut off.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-24
3 Press the POSITION ( ) key.
MEDIA SETTING screen (3/3) is displayed.
13-25
13.12 Setting the Number of Pre Feeds
Set the number of pre feeds to prevent deviations from occurring when the roll media is pulled out. During the pre
feed, the grit roller leaves traces on the paper. Pre feeds can be repeated after paper exposure time has elapsed.
This function is available when the Initial Feed or if Panel Cutting is ON.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-26
6 Confirm the setting and press the [ENTER] key (SET).
Supplement
Setting will be confirmed and it will return to MEDIA screen (3/3).
It will return to MEDIA SETTING screen (3/3)
without changing the settings when you press
the [ESC] key (CANCEL).
7 Press the [PAUSE/MENU] key.
It will return to default screen.
13-27
13.13 Setting Paper Exposure Time
This function sets the time the paper/media is acclimated to the operating environment after being pulled off the
paper roll to minimize media expansion or contraction, and prevent it from adversely effecting cutting or plotting.
After the initial feed is complete, the paper will be fed backwards to half the preset feed length and exposed for the
set amount of time.
This function is available when the Initial Feed or if Panel Cutting is ON.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
13-28
5 Press the POSITION ( ) keys to change the setting.
Supplement
You can set to 0, 60, 120, 180, 300, 420 or 600
(sec.).
13-29
Chapter 14: Cutting with supplied
application software
This chapter describes how to cut with supplied application software
PRODUCT SUMMARY
14.1 Basic operation of printing and cutting
14.2 Basic operation of barcode
14.3 Application of barcode cutting (continuous
operation)
14-1
14.1 Basic operation of printing and cutting
This section explains the flow from creation of registration mark to cutting when dedicated application is used.
Because the procedure differs for each application, see the following depending on the application you want to
use.
• Graphtec Studio
Step 1: Create registration mark (alignment mark) data.
Step 2: Create design data for printing and cutting.
Step 3: Print design data.
Step 4: Cut the printed media.
Margin
or more must be provided at the left and right edges.
* The printing position may be different depending on the printer you
want to use, therefor It's recommended to take a margin as long as
several mm.
Operation
1-1 Create registration marks for printing and cutting.
14-2
2 Select the rectangles and select "Effects" - "Rectangle to
Contour Cut Mark".
14-3
When using Cutting Master 4
14-4
Step 2: Create design data for printing and cutting.
Design the drawing pattern that you want to print and the contour to be cut.
Operation
2-1 Create print design for printing and cutting.
MARK TYPE 1 MARK TYPE 2
Feed direction of media
Cutting data
14-5
When using Cutting Master 4
Cutting data
Supplement
Pay attention to the following when printing to prevent registration mark scan from failing when cutting.
• Set the printing position (center/lower left etc.) so that the positional relationship between the created document and the printed
result is the same.
Operation
3-1 Print design data for printing and cutting.
14-6
Step 4: Cut the printed media.
Cut the media prepared in Step 3 with the cutting plotter.
Operation
4-1 Load the printed media on the cutting plotter.
Supplement
Supplement
When the "Cut Contour" screen is displayed
for the first time, the "Add Device" screen is
displayed. Follow the instructions on the screen
to select the model name to use.
14-7
3 The confirmation screen is displayed.
Using the cutting plotter's POSITION ( ) key, move
the tool to the lower right registration mark (within the red
rectangle).
14-8
When using Cutting Master 4
Supplement
When the "Cut Contour" screen is displayed
for the first time, the "Add Device" screen is
displayed. Follow the instructions on the screen
to select the model name to use.
14-9
3 The confirmation screen is displayed.
Using the cutting plotter's POSITION ( ) key, move
the tool to the lower right registration mark (within the red
rectangle).
14-10
Graphtec Studio
Operation
1-1 Open the "Registration Marks" tab.
Specify the pattern, length, thickness, reference position of
registration mark.
Registration marks are created on the design screen.
14-11
Step 2: Create design data for printing and cutting.
Design the drawing pattern that you want to print and the contour to be cut.
Operation
2-1 Create print design for printing and cutting.
For cutting data, specify a color that is not used in print data.
MARK TYPE 1 MARK TYPE 2
Feed direction of media
Cutting data
Supplement
Pay attention to the following when printing to prevent registration mark scan from failing when cutting.
Operation
3-1 Select the printer to use from the Print menu of Graphtec
Studio and print the created data.
14-12
Step 4: Cut the printed media.
Cut the media prepared in Step 3 with the cutting plotter.
Operation
4-1 Load the printed media on the cutting plotter.
Supplement
For loading media, see "Loading Media (Paper
or Marking Film)".
14-13
4-4 Open the "Cutting Plotter" screen.
14-14
14.2 Basic operation of barcode
This section describes how to print and cut with the data link function of cutting plotter after creating standard
barcode in dedicated application.
The procedure to read the data linked to the barcode from the USB memory is explained.
Because the procedure differs for each application, refer to the following depending on the application to be used.
Supplement
Step 1:
Create registration mark (alignment mark) data and design data for printing and cutting.
See "14.1 Basic operation of printing and cutting" to create design with registration marks for printing and cutting.
Operation
2-1 Create a barcode to use the data link function.
14-15
When using Graphtec Pro Studio
G0100SYAC
G0100SYAA
Barcode Barcode
14-16
When using Cutting Master 4
G0100SYAC
G0100SYAA
Barcode Barcode
14-17
Step 3: Print design data.
After creating the design data, print it on the media and prepare the media to be cut.
Supplement
Pay attention to the following when printing to prevent registration mark scan from failing when cutting.
• Set the printing position (center/lower left etc.) so that the positional relationship between the created document and the printed
result is the same.
See "14.1 Basic operation of printing and cutting" to print design with standard barcode for printing and cutting.
Operation
4-1 Insert a USB memory into the computer.
14-18
3 When "Save As" screen is displayed, specify "USB
memory" to save the "XPF file".
* You can save it to an arbitrary folder and then move it to
USB memory.
14-19
Step 5: Cut the printed media.
Using the cutting data saved in the USB memory in Step 4, cut the media prepared in Step 3 with the cutting
plotter.
Operation
5-1 Load the printed media on the cutting plotter.
Supplement
MARK TYPE 1 MARK TYPE 2
For loading media, see "Loading Media (Paper
Feed direction of media
G0100SYAC
G0100SYAA
5-2 Insert the USB memory that saved the file into the USB
memory slot of the cutting plotter.
14-20
5-6 Press the [3] key (BARCODE CUT). Supplement
The following message is displayed.
• If the USB memory is not inserted, the
following screen is displayed.
14-21
5-8 Using the the cutting plotter's POSITION ( ) key, move
Supplement
the tool to the start mark (see figure) under the barcode and
If the start mark cannot be scanned, check the
press the [ENTER] key.
print result of start mark and the detect start
position etc.
G0100SYAC
G0100SYAA
Start mark
14-22
14.3 Application of barcode cutting (continuous
operation)
This section describes how to print and cut with the data link function of cutting plotter after creating roll media
barcode in dedicated application.
The procedure to receive the data matching roll media barcode from the personal computer.
By using roll media barcode, multiple designs printed on one roll media can be printed and cut consecutively.
•
Refer to the following depending on the application to be used.
Graphtec Pro Studio / Cutting Master 4
Step 1: Create design data for printing and cutting.
Step 2: Add barcode data.
Step 3: Print design data.
Step 4: Save cutting data in data link server.
Step 5: Start data link server.
Step 6: Set up cutting plotter.
Step 7: Cut the printed media.
Supplement
• In continuous operation, even if paper feed command and cross cut command are included in the data, it becomes invalid.
• It's recommended that a take-up device (model-specific option) is used during continuous operation.during continuous operation.
• When using a basket, please do not let the media protrude from the basket.
If you do not use a basket, please make sure that media does not accumulate on the floor. If you do not take action, the media may
skew.
• When doing continuous operation, load the roll media without making slack of the medium at the back of the machine.
CAUTION
To use continuous operation, select the media size for the design according to the width of the roll media to be printed.
For example, when using roll media of A0 size, select the media size with the arbitrary length specified by A0 (portrait), A1 (landscape),
or A0 width.
Supplement
• Before creating design, select the printer driver to be used for printing in advance.
• Create only design for printing and design for cutting. Then create registration marks and barcode in the next procedure.
14-23
Step 2: Add barcode data.
When barcode cutting is performed in continuous operation, it is necessary to attach a special barcode called "Roll
media barcode".
Operation
2-1 Create registration marks and a barcode for data link
(continuous operation).
14-24
3 Press the "Options".
Specify the length and thickness of the contour cut mark
on the displayed "Graphtec Mark Options" screen.
Check the "Use Barcode".
Select the "Roll Media" from the "Barcode Type".
The margins of the printer driver selected in the
application are initialized in "Printer Margin". When
changing the printer, acquire margin information by
pressing the "Get Printer Margins".
Press the “OK”.
G1100JMAA-F G1100JMAA-F
Barcode Barcode
14-25
When using Cutting Master 4
G1100JMAA-F G1100JMAA-F
Barcode Barcode
14-26
Step 3: Print design data.
After creating the design, print it on the media.
Supplement
Pay attention to the following when printing to prevent registration mark scan from failing when cutting.
• In continuous operation, it is necessary that two or more data are printed on the roll media.
It is convenient to prepare printing and cutting data in advance and print them collectively.
• Print using the printer selected in "1. Prepare the design for data link (continuous operation)".
Operation
3-1 See "14.1 Basic operation of printing and cutting" and print
the design with registration marks and roll media barcode for
printing and cutting.
Operation
4-1 Save the file for data link (continuous operation) in the
personal computer (data link server).
14-27
When using Graphtec Pro Studio
14-28
When using Cutting Master 4
14-29
3 Switch to Cutting Master4.
Confirm that the sent file is held in the "Hold" item.
<Windows>
<Mac>
14-30
Step 5: Start data link server.
Start the data link server to send job file information to the cutting plotter.
Operation
5-1 Start the data link server.
•
Start Stop
When using a data link server with network
connection, always connect with a LAN cable.
When connecting with wireless (Wi-Fi), it may
not operate properly.
14-31
When using Cutting Master 4
In the start state, a red frame is displayed around the to a single cutting plotter may not work
properly.
icon.
<Windows> <Mac> • When using the data link server, do not use
USB connection and network connection at
the same time. Connect to the interface only
that uses the data link server.
Start Stop Start Stop • When using a data link server with network
connection, always connect with a LAN cable.
<Windows> When connecting with wireless (Wi-Fi), it may
not operate properly.
<Mac>
14-32
Step 6: Set up cutting plotter.
Set the data link connection method to receive cutting data from the data link server.
Operation
6-1 Press the [PAUSE / MENU] key.
MENU screen is displayed.
6-4 Press the [2] key (SERVER (USB)) or the [3] key (SERVER Supplement
(LAN)).
It is not necessary to set the IP address of the
* Select the connection method to the personal computer set data link server in the cutting plotter.
in "Step 5: Start data link server".
6-5 Confirm the setting and press the [ENTER] key (SET).
Setting will be confirmed and it will return to DATA LINK screen (1/2).
14-33
Step 7: Cut the printed media.
Cut the media prepared in Step 3 with the cutting plotter.
Operation
7-1 Load the printed media on the cutting plotter.
Supplement
MARK TYPE 1 MARK TYPE 2
G1100JMAA-R G1100JMAA-R
For loading media, see "Loading Media (Paper
Feed direction of media
G1100JMAA-F G1100JMAA-F
Barcode Barcode
14-34
7-3 Using the POSITION ( ) key, move the tool to the black
Supplement
rectangle (red frame in figure) next to the barcode.
If the start mark cannot be scanned, check the
print result of start mark and the detect start
position etc.
G1100JMAA-F G1100JMAA-F
15mm
7-4 Confirm the tool position and press the [ENTER] key.
Barcode scanning starts, the corresponding data is read
from the personal computer, and cutting starts when the
registration mark scanning is completed.
14-35
Chapter 15: Maintenance
This chapter describes the settings for the maintenance.
PRODUCT SUMMARY
15.1 Daily Maintenance
15.2 Replacing Cutter Blade
15.3 Cleaning the Cutter Pen
15.4 Cutter Plunger Exchange
15.5 Setting the Alarm for Degree of Wear (BLADE
WEAR ALARM)
15.6 Replacing the Cross Cut Unit
15-1
15.1 Daily Maintenance
Daily maintenance
During the course of daily plotter operation, be sure to observe the following precautions:
(1) Never lubricate the mechanisms of the plotter.
(2) Clean the plotter's casing using a dry cloth that has been moistened in a neutral detergent diluted with water.
Never use thinner, benzene, alcohol, or similar solvents to clean the casings; they will damage the casing's
finish.
(3) Clean the cutting mat using a dry cloth. In case of stubborn stains, use a cloth that has been moistened in
alcohol or in a neutral detergent diluted with water.
(4) Clean the plotter's paper sensors using a cloth moistened in a neutral detergent diluted with water.
* Never use thinner, benzene, alcohol, or similar solvents to clean the sensors; cleaners such as these will
damage the sensors.
(5) When the Y rail sliding surface gets dirty, gently wipe the dirt away with a clean, dry towel.
* The sliding surface has lubricant on it, so be sure not to wipe all the lubricant off as well.
15-2
15.2 Replacing Cutter Blade
Replace the cutter blade by referring to the structure diagram of the cutter pen.
CAUTION
PHP33-CB09N-HS/ PHP35-CB09-HS/
PHP33-CB15N-HS PHP35-CB15-HS
Plunger Plunger
Plunger-cap Chuck
(Blue)/(Red)
Protective cap
Hole
Hole
Operation
1 Turn the blade-length adjustment knob in the direction of the
B arrow and pull the blade into the plunger.
PHP33-CB09N-HS/PHP33-CB15N-HS
PHP35-CB09-HS/PHP35-CB15-HS
15-3
2 Turn the plunger cap or the chuck in the counter-clockwise
direction to remove it from the plunger.
3 Remove the blade from inside the plunger cap or the chuck.
4 Take a new blade out of its pack. Insert the new blade into
the hole provided in the plunger cap or the chuck.
5 Insert the blade into the plunger cap or the chuck and attach
the plunger from above in that state.
CAUTION
<PHP33-CB09N-HS/PHP33-CB15N-HS>
• Please fully insert the cutter blade straight into the plunger cap..
If the cutter blade cannot be inserted straight, please insert the cutter blade after pressing the insertion port of the cutter blade
several times.
If not installed correctly, it may result in damage to the cutter blade or the plotter itself.
<PHP35-CB09-HS/PHP35-CB15-HS>
• Please fully insert the cutter blade straight into the chuck.
If the cutter blade cannot be inserted straight, please insert the cutter blade after pressing the insertion port of the cutter blade
several times.
If not installed correctly, it may result in damage to the cutter blade or the plotter itself.
15-4
15.3 Cleaning the Cutter Pen
Letting leftover media and paper dust build up on blades can dull them and cause them to deteriorate. Be sure to
clean the cutter pen regularly and remove build up.
CAUTION
Cleaning
1 Please clean off paper dust and media powder build up from
the blade.
After cleaning it, return it to its proper place.
Spin the plunger cap or the chuck, remove it, and then clean
the blade entrance area.
PHP33-CB09N-HS/ PHP35-CB09-HS/
PHP33-CB15N-HS PHP35-CB15-HS
Plunger Plunger
Plunger-cap Chuck
Cleaning Cleaning
15-5
15.4 Cutter Plunger Exchange
The tip of the cutter plunger gets worn down due to friction with the media.
When the tip of the cutter plunger gets worn down, cut quality suffers.
When the tip of the plunger cap gets worn down, it is recommended that you exchange the cutter plunger.
PHP33-CB09N-HS/ PHP35-CB09-HS/
PHP33-CB15N-HS PHP35-CB15-HS
Tip Tip
CAUTION
15-6
15.5 Setting the Alarm for Degree of Wear
(BLADE WEAR ALARM)
This function allows to measure the cut distance of pen or cutter blade and use it as a guide to determine when
the cutter blade should be replaced.
BLADE WEAR DETECT ON/OFF, SET BLADE GROUP, ALARM DISTANCE and BLADE WEAR DETECT settings
are required.
Operation
1 Press the [PAUSE/MENU] key.
MENU screen is displayed.
15-7
5 Press the [1] key (BLADE WEAR DETECT.).
BLADE WEAR DETECT. screen is displayed.
15-8
12 Press [3] key (ALARM DISTANCE).
ALARM DISTANCE screen is displayed.
15-9
19 Press the [1] key (Yes, I clear).
CLEAR B. WEAR is cleared, it will return to CLEAR B. WEAR VALUE
GROUP screen.
15-10
15.6 Replacing the Cross Cut Unit
Replace the cross cut unit used to cut off the media after cutting.
Supplement
Please replace the cross cut unit according to the guidelines below.
• Paper back film: 1000 mm width media, approx. 3000 sheets (Model: PM-CC-002)
• Plastic back film: 1000 mm width media, approx. 3000 sheets (Model: PM-CC-002)
Operation
1 Check that the power switch is turned off. (the " " side is
pressed down)
2 Remove the screw holding the cross cut unit in place, and
CAUTION
then remove the cross cut unit.
The cross cut unit uses a very sharp blade.
Take care not to cut yourself on the blade.
15-11
3 Remove the protective cover from the replacement cross cut
unit.
Be sure to remove the protective cover while holding the part
of the unit shown in the figure below.
Protective cover
4 Attach the replacement cross cut unit, and tighten the screw
CAUTION
to hold it in place.
The cross cut unit uses a very sharp blade.
Take care not to cut yourself on the blade.
15-12
Chapter 16: Troubleshooting
Refer to this chapter if you feel something is wrong, or it does not work right.
It also describes the settings of the plotter, confirming the cutting data, and method to create test patterns.
PRODUCT SUMMARY
16.1 Troubleshooting
16.2 Printing the Setting of the Plotter
16.3 Creating Test Pattern
16.4 Creating CUTTING PRO
16.5 Confirm the Cutting Data
16.6 Self Diagnostic Test
16-1
16.1 Troubleshooting
When the plotter does not operate after turning the power on
Symptom Possible Cause Solution
• Nothing is displayed on the LCD panel. There is no power supplied. Check that the power cord is securely connected
Or, the plotter is defective. to the plotter's AC line inlet and the electrical
outlet.
Check that the power is supplied to the electrical
outlet.
Contact your Graphtec customer center if the
problem still exists.
• "Sum-Ck ROM RAM ERR!!" is displayed The ROM or RAM is defective. Contact your Graphtec customer center if the
on the LCD panel. problem still exists.
16-2
When it does not work right
Symptom Possible Cause Solution Reference
• Drops the media while Bright light might be shining Block the light if there is direct sunlight
detecting. onto the media sensor. shining on the plotter that is placed
near the window.
Move away the fluorescent lamps if
there is one close to the plotter.
Media sensor may be Contact your sales representative Enabling/Disabling the
defective. or the Graphtec call center. Set the Media Sensors (MEDIA
media sensor to DISABLED to use the SENSOR)
plotter temporarily.
• Media wobbles. Push rollers are not set Check the position of the push rollers. Loading Media (Paper or
correctly on the grit rollers. Marking Film)
Changing of the hold-down Please set a media suitable for Changing the Hold-down
force of the push roller is not changing the hold-down force. Force
suitable for the media.
• Tool carriage hits the left Push roller sensor may be Contact your sales representative or Enabling/Disabling the
side of the plotter and defective if it hits the left side the Graphtec call center. Set the push Push Roller Sensors (PUSH
"POSITION ALARM" is of the plotter. roller sensor to DISABLED to use the ROLLER SENSOR)
displayed after selecting Home sensor may be plotter temporarily.
the media type. Or, it hits defective if it hits the right
the right side of the plotter side of the plotter.
and "POSITION ALARM" is
displayed.
• The plotter stops with CONDITION setting for the Slow down the speed or lower the Setting the Tool Condition
"POSITION ALARM" media is invalid. FORCE.
displayed during The pen carriage does not Move the object disturbing the
initialization or cutting. move by hitting something. operation, and turn on the plotter after
turning it off once.
External force is applied to Move the object disturbing the
the pen carriage while cutting. operation, and turn on the plotter after
turning it off once.
Movement is disturbed by the Move the object disturbing the
media chaff in the operation operation, and turn on the plotter after
area. turning it off once.
The plotter is defective. Contact your sales representative or
the Graphtec call center.
• It is cutting with origin point Data created with lower left Reset the origin point to center on Setting Origin Point When
shifting to center of the origin point is received when the application software, or reset the HPGL is Set
media. the plotter is set with center origin point of the plotter to lower left.
origin point.
(With HP-GL command)
• Media jumps out to forward Selected wrong type of the Check the type of media, "SHEET", Setting Feeding Method
side. media. "ROLL-1 FRONT EDGE", or "ROLL-2
CURRENT POSITION".
• Displays command error. Data sent to the plotter is not Check the data. Error Message in GP-GL
correct. Command Mode
Error Message in HP-GL
Command Mode
• It cannot cut above certain Length of the cut is exceeding Press the [SLOW] key and check the Setting Length of the Page
length. the length of the page set on cutting area.
the plotter. Match the setting for the page length.
• There are too many tool up Setting for the tangential Turn OFF the setting for the tangential Setting the TANGENTIAL
and down. mode is set to ON. mode unless you are cutting thick MODE
media.
• It is cutting on the grit roller Cutting width is widened. Please revert the expand limit to the Setting Cutting Width
imprint. default setting.
• Cannot change the tool Setting for the sorting is set to Normally, use the plotter with setting Sorting the Cutting Data
condition. ON. for the sorting OFF.
16-3
Symptom Possible Cause Solution Reference
• Tool condition changes. Setting of the priority is set to Change the setting of the priority to Priority of Tool Condition
PROGRAM. MANUAL. Selection (CONDITION
PRIORITY)
[ENTER] key is not pressed Check the TOOL CONDITION again. Setting the Tool Condition
after changing the TOOL
CONDITION.
• Media travels tilted. Media is loaded tilted. Reload the media. Loading Media (Paper or
Making Film)
Media is slipping. Perform pre feed once and make Pre Feed of Media
impression to make it harder to slip. (Paper or Marking Film)
Changing of the hold-down Please set a media suitable for Changing the Hold-down
force of the push roller is not changing the hold-down force. Force
suitable for the media.
• It does not become specified Media is slipping. Make the speed slower. Setting the Tool Condition
length. (Slight distance Reduce the moving speed. Pre Feed of Media (Paper or
error) Perform feeding. Marking Film)
Setting the Tool Up Speed
Distance adjust value is not Perform distance adjust. Setting the Distance Adjust
correct.
• "LOAD MEDIA!" is displayed Media is close to transparent Transparent media cannot be Enabling/Disabling the
even if the media is set and and media sensor makes detected. DISABLE the media sensor Media Sensors (MEDIA
media set lever is moved false recognition. (This may and set the cut area when this kind of SENSOR)
up. happen depending on the media is used. Setting Cutting Area
media.)
Media sensor malfunctions Move the position of the light source.
with strong scattered Make is so no direct sunlight shines.
reflection.
There may be defective in the Contact your sales representative or
operation of the media set the Graphtec call center.
lever sensor.
• The PAUSE/MENU lamp Operation restriction Please leave it until the temperature
blinks and the cutting is applied because the goes down. By setting to a lower
operation will be slow down. temperature of the motor has speed, it is possible to suppress the
become too high. motor temperature rise.
16-4
When the Cutting Result is Not Good
Symptom Possible Cause Solution
• Corners are rounded. Blade and OFFSET does not match. Change the OFFSET.
• Corners are too sharp. It is rounded: Increase the OFFSET
It is too sharp: Decrease the OFFSET
• The cut line starts out crooked. The blade inside the plunger doesn't turn Remove dirt from inside the plunger.
smoothly.
• The blade skips and does not The blade is extended too far. Adjust the blade length.
completely cut lines that should be The cutting speed is too high. Lower the speed setting.
solid.
• Straight cut lines seems to wobble.
• Coarse resolution of curved lines. The software's resolution setting is too Adjust the software's resolution setting.
low.
The blade offset angle is too low. Increase the value for the blade offset angle.
• The media curls up at the corners. The blade is extended too far. Adjust the blade length.
• Fine cut characters peels off. Blade and OFFSET does not match. Change the OFFSET.
The cutting speed is too high. Lower the speed setting.
The blade is dull. Replace the blade.
The ACCELERATION setting is too high. Lower the ACCELERATION setting.
• The blade is cutting into the backing The blade is extended too far. Adjust the blade length.
sheet The cutting FORCE is too high. Lower the FORCE setting.
• The blade falls out of the tool plunger. The blade is too small for the tool Use a blade that fits securely in the tool plunger.
plunger.
• Media can be cut but it is hard to weed The retack sheet is not sticky enough. Switch to a stickier retack sheet.
afterwards. Media gets entangled during cutting. Reduce the blade length.
• Cut media cannot be pulled up using
Lower the FORCE setting.
retack sheet.
Cleaning of cut media was postponed Promptly weed cut media.
too long.
• Abnormal noise generated from the Media is rubbed by the tip of the tool Adjust the blade length and the cutting FORCE
tool carriage during cutting. plunger. settings.
• The media is discolored where the
blade has passed.
• The cutting results differ from the The STEP SIZE has been set differently Set the STEP SIZE to same value.
specified size. at the computer and the plotter.
Scaling has been specified on the Check whether scaling has been specified.
computer.
• Currently selected cutting conditions The parameter priority setting is set to Change the setting of the priority to MANUAL.
are disregarded or cannot be changed. PROGRAM.
The [ENTER] key was not pressed after Check the operation.
changing the settings.
• Characters or lines are deformed The plotter is in cutting mode. Select PEN as the tool in the CONDITION
during pen plotting. setting.
• It does not become specified length. Distance adjust value is not correct. Perform distance adjust.
(Slight distance error)
• Characters are deformed. The STEP PASS setting is set too high. Lower the STEP PASS setting.
• Complex drawings are deformed.
• The starting and end points of cutting Coordinate points are incorrectly Check the coordinate data by plotting it with a
do not match. specified. pen.
The media backing is too flimsy. Switch to a media with a stronger backing.
Blade rotation is not smooth. Check that there is no dirt in the blade.
16-5
Error Messages in GP-GL Command Mode
Error
LCD Display Cause Solution
Displayed
E02001 The plotter received an unrecognizable Press the [ENTER] key.
command.
Noise came in when the computer was Configure to drive the plotter from the menu
turned on. of the software.
The software configuration regarding the Reset the interface settings of the software.
output device has been changed.
The plotter's interface conditions have Reset the interface settings of the plotter.
changed.
E02004 A command was received containing Configure to drive the plotter from the menu
numeric parameters that exceed that of the software.
command's permissible range.
The software configuration regarding the Reset the interface settings of the software.
output device has been changed.
The plotter's interface conditions have Reset the interface settings of the plotter.
changed.
E02005 An error occurred in the receipt of data Configure to drive the plotter from the menu
within the interface. of the software.
The software configuration regarding the Reset the interface settings of the software.
output device has been changed.
The plotter's interface conditions have Reset the interface settings of the plotter.
changed.
E02006 The data out of cutting range has been Check the data.
received. Check the size of media and the cutting
range.
Check the magnification setting.
Check the step size settings.
16-6
Error Messages in HP-GL Command Mode
If any of the following command errors occur, they are nearly always caused by following 2 reasons.
1. The configuration regarding the output device in the application software has changed.
2. The plotter's interface conditions have changed.
Perform following if these are the cause of the problem.
1. Reconfigure the output device of the application software to the plotter.
2. Reconfigure the plotter's interface conditions.
Error
LCD Display Cause Solution
Displayed
E03001 An unrecognizable instruction was Execute a recognizable command.
Error 1 executed.
E03002 Wrong number of parameters were Execute the command with the correct
Error 2 specified. number of parameters.
E03005 An unusable character set was specified. Specify usable character set.
Error 5
E03006 Coordinates of command specified out of Execute coordinates within the cutting area.
Error 6 cutting area.
E03007 The data being input exceeds the capacity Adjust the buffer size.
Error 7 of the plotter's downloadable character
buffer, polygon buffer, etc.
E03010 Other output command was executed while Check the program.
Error 10 executing an output command.
E03011 An invalid byte was received after ESC Check the program.
Error 11 code.
E03012 Invalid byte was received within device Check the program.
Error 12 control command.
16-7
Error
LCD Display Cause Solution
Displayed
E03013 A parameter outside of the permissible Check the program.
Error 13 range was specified in the I/O related
command.
E03014 Too many parameters in the I/O related Check the program.
Error 14 command.
E03015 Framing error, parity error, or overrun error Set the RS-232C transmission condition.
Error 15 has occurred.
E03016 Interface buffer memory has overflowed. Set the RS-232C transmission condition.
Error 16
16-8
ARMS Error Messages
Error
LCD Display Cause Solution
Displayed
E04001 Tilt to adjust with AXIS ALIGNMENT is too Reload the media.
large.
E04004 It is over the setting range of the distance Reset to smaller value.
adjust.
E04005 Could not scan the registration marks. Check the registration scan position.
E04006 Amount of data has exceeded the I/O Decrease the data.
buffer size for the segment area registration
mark.
E04007 Test pattern plotting position is not within Move the media toward center and plot the
the plotting area for sensor position test pattern.
adjustment.
E04008 Media end was detected while detecting Check the media. Check the print position
the registration mark. of the registration mark.
E04009 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04010 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04011 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
16-9
Error
LCD Display Cause Solution
Displayed
E04012 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04013 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04014 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04015 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04016 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04017 It has exceeded detection area while Check the media. Check the print position
detecting the registration mark. of the registration mark.
E04018 Media set lever was lowered. Reload the media and try again.
E04019 There was cancel operation by the user. Redo the process.
E04020 There is a defect in the detection settings Check the settings value.
value.
E04021 Registration mark was not detected in the Check the media. Check the print position
auto detection area. of the registration mark.
E04022 There was cancel operation by the user. Redo the process.
E04023 Registration mark was not detected. Change the color of the registration mark.
Check the media.
Check the print position of the registration
mark.
16-10
Error
LCD Display Cause Solution
Displayed
E04024 Registration mark was not detected. Change the color of the registration mark.
Check the media.
Check the print position of the registration
mark.
E04025 Registration mark was not detected. Change the color of the registration mark.
Check the media.
Check the print position of the registration
mark.
16-11
Other Error Messages
Error
LCD Display Cause Solution
Displayed
E01001 The plotter is defective. Contact your sales representative or the
to E01005 Graphtec call center.
E01017 The plotter is defective. Move the object disturbing the operation,
Load on the motor was too large. and turn on the plotter after turning it off
once.
Do not use heavy media.
16-12
Error
LCD Display Cause Solution
Displayed
E01019 The plotter is defective. Move the object disturbing the operation,
Load on the motor was too large. and turn on the plotter after turning it off
once.
Do not use heavy media.
E01021 The plotter is defective. Move the object disturbing the operation,
Load on the motor was too large. and turn on the plotter after turning it off
once.
Do not use heavy media.
E01022 The plotter is defective. Please clear any obstruction in the up and
There was a heavy load on the up and down function of the tool carriage and turn
down function of the tool carriage. the power back on.
If the error display continues to show,
please contact the store where you bought
the product or our Customer Center.
E05001 Data larger than the buffer size cannot be Perform normal cutting not using the copy
copied. mode.
E05002 There is no data to copy. Perform normal cutting by sending the data,
then use the copy mode.
E05003 Media valid area to copy is too small. Use larger media.
Confirm the copy start position.
E05004 The push roller is not on the grit roller. Set the push roller on the grit roller.
E05006 Distance between the bottom left and top Perform the AREA setting again.
right of the AREA setting is less than 10
mm.
E05007 Test pattern for the TOOL OFFSET ADJ. Set the start position inside the media.
cannot start plotting because the start
position is at the edge of the media.
E05008 External memory (USB memory) cannot be Insert external memory (USB memory).
recognized.
E05010 Barcode cutting is not available when Set Rotation is set to OFF to use Bacode
Rotation is set to ON. cutting.
16-13
Error
LCD Display Cause Solution
Displayed
E05011 Barcode cutting is not available when Set Mirror is set to OFF to use Barcode
Mirror is set to ON. cutting.
E05012 The desired file cannot be found in external Save the desired file in external memory
memory (USB memory). (USB memory).
E05013 Start mark cannot be scanned. Check the print result of start mark.
Move the tool carriage above the start mark.
E05015 There is no appropriate cutting data for the Check the data link server.
data link server.
E05016 The communication to the data link server Check the data link server.
is not established. Increase the time until the timeout.
E05018 A trouble occurs in the data link server. Restart the data link server.
E05020 The connection destination is not USB Set connection destination to USB memory.
memory
E05023 Data link server is not activated. Activate data link server.
16-14
Caution Message
Symptom LCD Display Description
W06008 When command is set to auto, the DUMP mode is not available.
W06009 When panel cutting has been set to ON, the following functions are not available.
• ARMS function
• AREA function
• COPY function
• BARCODE CUT function
• CONTINUOUS OPERATION function
16-15
16.2 Printing the Setting of the Plotter
Condition setting list can be printed when you need to check the current setting of the plotter.
CAUTION
• Do not place you hand around the moving areas. The tool carriage will start moving, so there is a risk of injury. Tool carriage will start
to move immediately after selecting to print the CONDITION list.
Operation
1 Load a media larger than A3 size.
Supplement
See "Loading Media (Paper or Marking Film)"
for loading the media.
2 Set the pen tool to the tool holder (Backward) and select the
Supplement
condition where the pen tool is set.
• See "Attaching a Tool" for setting the pen tool.
16-16
6 Press the [1] key (DONE 1/2) or the [2] key (DONE 2/2).
Supplement
Message to confirm tool position is displayed.
Press the [ESC] key (CANCEL CONDITION) to
return to the TEST screen without printing the
list.
8 Confirm that movable parts of the tool and media can safely
CAUTION
operate and press the [ENTER] key.
Selected page of the CONDITION LIST is printed. Do not place you hand around the moving
areas. The tool carriage will start moving, so
there is a risk of injury.
16-17
16.3 Creating Test Pattern
CAUTION
Do not place your hand around the moving areas. The tool carriage will start moving, so there is a risk of injury. Tool carriage will start
to move immediately after selecting to plot the test pattern.
Operation
1 Load a media larger than A3 size.
Supplement
See "Loading Media (Paper or Marking Film)"
for loading the media.
2 Set the pen tool to the tool holder (Backward) and select the
Supplement
condition where the pen tool is set.
• See "Attaching a Tool" for setting the pen tool.
16-18
6 Confirm that the pen tool is set.
16-19
16.4 Creating CUTTING PRO
CAUTION
Do not place your hand around the moving areas. The tool carriage will start moving, so there is a risk of injury. Tool carriage will start
to move immediately after selecting to plot the test pattern.
Operation
1 Load a media larger than A3 size.
Supplement
See "Loading Media (Paper or Marking Film)"
for loading the media.
2 Set the pen tool to the tool holder (Backward) and select the
Supplement
condition where the pen tool is set.
• See "Attaching a Tool" for setting the pen tool.
16-20
6 Confirm that the pen tool is set.
16-21
16.5 Confirm the Cutting Data
Output of the dump list of the cutting data received by the plotter is possible. It is used to check if the transmission
of cutting data is performed correctly.
CAUTION
Do not place your hand around the moving areas. The tool carriage will start moving, so there is a risk of injury. Tool carriage will start
to move immediately after selecting to print the dump list.
Supplement
• There may be a difference in the RS-232C transmission condition or the command setting when the printed output and the display of
transmission data does not match. Check the transmission condition and the command.
• If the command setting is "Auto", the dump list of the cutting data is not output. Please set the command to "GP-GL" or "HP-GL".
Operation
1 Load a media larger than A4 size.
Supplement
See "Loading Media (Paper or Marking Film)"
for loading the media.
2 Set the pen tool to the tool holder (Backward) and select the
Supplement
condition where the pen tool is set.
• See "Attaching a Tool" for setting the pen tool.
16-22
5 Press the [3] key (DATA DUMP).
DATA DUMP start screen is displayed.
16-23
16.6 Self Diagnostic Test
Operation status can be tested by self-diagnostic test by operating the sensors and switches following the
instruction on the screen.
Supplement
Diagnostic test can be performed only right after the power is turned on. DIAGNOSTICS cannot be selected from the menu once any
operation, such as loading media, is performed.
Operation
1 Confirm that the power is turned off.
16-24
6 Press the [1] key (DIAGNOSTICS).
DIAGNOSTICS start screen is displayed.
It will return to TEST screen once all the test items are completed.
16-25
Reading the error message
Contents of most current 32 errors can be checked. Errors before that are not recorded.
Operation
1 Press the [PAUSE/MENU] key in the default screen.
MENU screen is displayed.
16-26
5 Press the [1] to [4] keys to see the contents of the error.
Error message corresponding to the pressed key is displayed.
16-27
Chapter 17: Option
This chapter describes about the options.
PRODUCT SUMMARY
17.1 Pouncing (Punch Continuous Holes)
17.2 2-Pen Assignment (Switching the Tools)
17-1
17.1 Pouncing (Punch Continuous Holes)
Mounting
1 Loosen the tool holder screw.
Bracket to hold tool Tool holder
Tool holder
Top
Flat edge
Flange
Tool holder
(Backward: Half cutting)
Top of bracket to hold tool
In parallel
Tool holder
(Forward: Using cutting) Top
17-2
3 Make sure that the tool bracket is engaged mounted firmly
over the flange, and then tighten the screw.
Flange
Operation
1 Press the [COND/TEST] key in the default screen.
CONDITION setting screen (1/3) is displayed.
17-3
3 Press the POSITION ( ) keys and set the POUNCE.
17-4
17.2 2-Pen Assignment (Switching the Tools)
2-pen type is optional depending on region. For details, please contact the distributor where you purchased.
Attaching a tool
When mounting the tool in the tool holder, please note the following.
• Push the tool all the way into the holder until its flange contacts the upper part of the holder and then tighten
•
the screw firmly.
To prevent injury, avoid absolutely touching the tool immediately after the cutting plotter is turned on or
whenever the tool is moving.
It is explained here using cutter plunger as an example.
CAUTION
When pushing the tool holder with your fingers, the blade tip may be protruding. Take care not to cut your fingers.
Supplement
• When using with half cutting and plotter pen, set the seal in Tool Holder (backward), and when using cutting out (perforated
cut), set the seal in Tool Holder (forward).
• Half cutting means that only the marking film is cut out, leaving the backing sheet uncut.
Backing
sheet
Supplement
• For the "TOOL OFFSET ADJ.", see "Setting Adjustment Between the Tools".
Mounting
1 Loosen the tool holder screw.
Bracket to hold tool Tool holder
Tool holder
Top
17-5
2 While pushing up the tool holder, push until its flange
Supplement
completely touches the upper part of the holder.
When using with half cutting and plotter pen, set
the seal in Tool Holder (backward), and when
using cutting out (perforated cut), set the seal in
Tool Holder (forward).
Tool holder
(Backward: Half cutting/Plotting Pen)
Tool holder
(Forward: Using cutting)
Top
17-6
Attaching a pen
Attach a pen to the pen station.
•• Please make sure to attach the pen to the pen station when setting up a pen.
To prevent injury, avoid touching the pen immediately after the cutting plotter is turned on or whenever the pen
is moving.
Operation
1 You can attach the pen by opening up the holder on the pen
station with your finger.
Holder
2 Once the pen is attached, releasing the holder fixes the pen
Supplement
in place.
Make sure to check that the top part of any tools
mounted on the pen station is set in the grooves
above the pen.
Removing a pen
You can remove the pen by lifting up the holder.
17-7
Chapter 18: Take-up
This chapter describes how to take up function (option).
PRODUCT SUMMARY
18.1 Precautions (Take-up)
18.2 Nomenclature (Take-up)
18.3 Preparation for plotting/cutting (Take-up)
18.4 Troubleshooting (take-up)
18.5 Appendix (Take-up)
18-1
18.1 Precautions (Take-up)
• The maximum diameter of roll media that can be loaded is 180 mm and the maximum weight is 20 kg.
• Please make sure to store the paper at the same environment (temperature/humidity) as this machine.
• Set up the tip of the roll media and the paper core properly by referring to "Preparing for cutting".
By setting the end of the roll media and the paper core properly, the taking-up operation can be performed
properly.
• Mis-cuts or plotting deviations and take-up failure may occur if the paper core is warped or has a larger
internal diameter. Do not use deformed paper core or paper core with a large inner diameter.
18-2
• About using strong resilient media.
The roll media taken up may swell and affect the take-up operation.
If the roll media swells, put tension on the roll media by inserting a paper core with the same width into the
slack part of the roll media. The swell may stop. Be sure to try it before using it.
When a heavy paper core is used, the media deviations may occur. Please use a light paper core that can
take up slack.
Paper core
18-3
18.2 Nomenclature (Take-up)
Front View
This section explains in the FC9000-140.
Media guide
Flange guide
18-4
Rear view
This section explains in the FC9000-140.
18-5
18.3 Preparation for plotting/cutting (Take-up)
CAUTION
• Please be careful not to get your fingers pinched on the media flange and rollers etc. when loading the media.
• Deviations and errors may result if the stock shaft is misaligned when plotting begins.
Stock shaft
Stoppers
Media stocker
Stock shaft
Roller
18-6
Operation (Loading roll media)
1 Lower the media set lever to raise the push rollers.
Push roller
Media sensor
Knob
Roll media
Secure the roll media
so that there is no gap
between the media flange
and the paper core.
Media flange
Media flange
18-7
3 Load the roll media on the stock shaft so that the tip of roll
CAUTION
media is facing upward.
If the screw of the stopper is loose, media skew
Determine the position of the roll media and hold the roll
may occur. Please tighten the stopper screw
media with the supplied stopper. Once the position is
firmly.
determined, tighten the stopper screw to secure it.
Stopper
Stopper
4 Push the tip of the roll media forward from the back of the
FC9000. Make sure to pull it so that there is no slackening
across the roll media's route.
18-8
5 Lock the media stopper (Raise while pulling forward) and pull
Supplement
it out evenly so that the roll media is straight. Please load so
When cutting, slide to unlock the media stopper
that the roll media always rests on the media sensor.
(Pull down the media stopper.).
Media sensor
Lock
7 Pull the media taut to make sure that there is no slack in the CAUTION
conveyance path, and then raise the media set lever to lower
the push rollers.
• During a cutting operation, be sure to keep
your hands, hair, and so forth away from the
Release the lock from the media stopper (Pull the media media stocker and stock shaft.
stopper forward and lower it.) • Please be careful not to get your fingers
pinched on the media flange for take-up and
stock shafts etc. when loading the media.
Slide the
media stopper
Media stopper
18-9
Preparing for take-up
This section explains in the FC9000-140.
CAUTION
• During a cutting operation, be sure to keep your hands, hair, and so forth away from the media stocker, media flange and rollers.
• Please be careful not to get your fingers pinched on the media flange and rollers etc. when loading the media.
• Deviations and errors may result if the stock shaft is misaligned when plotting begins.
• Due to the structure, the roll media is slacked by about 200 mm after the completion of the take-up operation.
Media flange
18-10
2 Loosen the screw of the flange guide stopper and move
the flange guide. Place the media flange for take-up on the
rubber part and take-up roller (following).
* If the media flange is not placed properly on the flange
guide, it can cause take-up problems.
Stopper
Flange guide
3 Make sure that the take-up side flange end face and the
CAUTION
stocker side flange end face are aligned and set them. After
setting, tighten the screw of the flange guide stopper. If the screw of the flange guide stopper is loose,
media skew may occur. Please tighten the
* If the end faces are not aligned properly, the roll media may
stopper screw firmly.
not be taken up well.
18-11
4 Cut the loaded roll media (or media of the same width) to
about 1.2 m and prepare the support media. Make the cutting
end face as straight as possible.
Same width as loaded roll media
90° 90°
Feed direction of media
Approx. 1.2 m
90° 90°
Tape
Center bar
18-12
6 Hold the center portion of the media guide and pull it along
the groove in the media guide bracket.
Media guide
Media bracket
Media guide
Support media
18-13
8 Stick and secure the loaded roll media and the support
media using tape.
At the time of pasting, make sure that the end of the roll
media is facing up and stick straight.
The overlapping area should be approximately 1 cm.
* Please change the pasting place according to the media
length.
* In consideration of overlapping with the support media, print
a design with a margin of approx. 500 mm at the leading
edge of the roll media.
Roll media
Tape
Roll media
Approx. 1 cm
Support media
Media guide
Overlapping
portion
18-14
Set the take-up function
When using the take-up function, set the take-up sensor to ON and AUTO PRE FEED (PrFEED) to ON, and set
the same setting as the length of one job.
CAUTION
• In consideration of overlapping with the support media, print a design with a margin of approx. 500 mm at the leading edge of the roll
media.
• If the TAKE-UP unit is not properly installed, the take-up menu will not be displayed.
• When applying “continuous operation”, the media feed operation dedicated to continuous operation is performed even if Automatic
Pre Feed (PrFEED) is not set to ON.
• Due to the structure, the roll media is slacked by about 200 mm after the completion of the take-up operation.
18-15
4 Press the [4] key (TAKE-UP).
TAKE-UP screen is displayed.
18-16
Operation: Set AUTO PRE FEED (PrFEED) to ON
1 Press the [PAUSE/MENU] key.
MENU screen is displayed..
18-17
7 Increase or decrease the setting value using POSITION ( )
Supplement
key.
• The feed length can be set in units of 0.1 m.
9 Confirm the setting and press the [ENTER] key (SET). Supplement
Setting will be confirmed and it will return to MEDIA setting screen (1/2). It will return to MEDIA SETTING screen (1/2)
without changing the settings when you press
the [ESC] key (CANCEL).
18-18
18.4 Troubleshooting (take-up)
18-19
Take-up operation is performed arbitrarily
Possible Cause Solution Reference
Sensor response does not stop. Make sure that the sensor unit is not Preparing to Cut (Take-up)
blocked by media or a basket.
18-20
18.5 Appendix (Take-up)
Specification
TAKE-UP unit TAKE-UP unit
for FC 9000-140 for FC 9000-160
(OPH-A43) (OPH-A43)
Max. take-up length 80 m
Accuracy guaranteed take-up 20m in 1 job 1.2m or less
length
Rollable paper width 200 to 1372 mm 200 to 1626 mm
Loadable roll media weight 20 kg
Loadable roll media diameter 180 mm
18-21
External Dimensions
D1
H
W D2
Unit: mm
Dimensional accuracy: ±5mm
FC9000-140 FC9000-160
External dimensions 1970 x 1151 (840) x 1232 2224 x 1151 (840) x 1232
(approx.)
(W × D1 (D2) × H)*
Unit: mm
Weight ( Approx.)* 81 kg 88 kg
18-22
Appendix
This chapter describes the specification of the plotter.
PRODUCT SUMMAR
A.1 Main Specifications
A.2 Options and Supplies
A.3 External Dimensions
A.4 Menu Tree
A.5 Initial Setting
A-1
A.1 Main Specifications
Weight ( Approx.) *5 49 kg 56 kg 64 kg 70 kg
*1: Varies depending on the type of Graphtec-authorized film and the cutting conditions.
*2: When using basket.
*3: Describes the usable paper width. The accuracy of minimum media width is the width in parentheses ( ).
*4: HP-GL is a registered trademark of the US Hewlett Packard Company.
*5: Stand and basket are included.
*6: RS-232C interface is optional depending on region. For details, please contact the distributor where you purchased.
A-2
A.2 Options and Supplies
Supplies
Item Model Contents
Cutter plunger PHP33-CB09N-HS Used with φ0.9 mm diameter cutter blades (for CB09)
PHP33-CB15N-HS Used with φ1.5 mm diameter cutter blades (for CB15)
PHP35-CB09-HS Used with φ0.9 mm diameter cutter blades (for CB09)
PHP35-CB15-HS Used with φ1.5 mm diameter cutter blades (for CB15)
Water-based fiber-tip pen plunger PHP31-FIBER Plunger for water-based fiber-tip pen (set of 1)
Oil-based ballpoint pen plunger PHP34-BALL Plunger for oil-based fiber-tip pen (set of 1)
Water-based fiber-tip pen KF700-BK 1 set (10 pcs. Black)
KF700-RD 1 set (10 pcs. Red)
Oil-based ballpoint pen KB700-BK 1 set (10 pcs. Black)
Pouncing pen PPA33-TP12 φ1.2 mm plunger, 1 needle
Cross cut blade PM-CC-002 1 set
For detailed information about the cutter blade, refer to the Cutter Blade Manual.
Please check our company's home page for the latest information on supplies.
Options
Item Model Contents Quantity
Take-up unit OPH-A43 Used with FC9000-140 1 set
OPH-A44 Used with FC9000-160 1 set
Flange set *1 OPH-A21 Used with FC9000 1 set
*1: The flange set will be standard accessories according to the sales area
Optional items may vary depending on the area. For details, please contact the distributor where you purchased.
Please check our company's home page for the latest information on options.
A-3
A.3 External Dimensions
D1
H
W D2
Unit: mm
Dimensional accuracy: ±5mm
A-4
A.4 Menu Tree
* Menu tree when AP mode is disabled
Default screen
CONDITION
setting (1/3)
[COND/TEST] [1]
[ENTER]
[2]
[COPY]
[3]
[4]
CONDITION
setting (2/3)
[1]
[2]
[3]
[4]
CONDITION
setting (3/3)
[1]
[2]
[3]
[4]
Continued
A-5
Default screen
(Continued)
[3]
[4]
[1]
[2]
[3]
[4]
[1]
[2]
[3]
[1]
[2]
Continued
A-6
Default screen
(Continued)
[2]
[3]
[1]
[2]
[3]
[4]
[1]
[2]
[3]
Continued
A-7
Default screen
(Continued)
[2]
[3]
[1]
[2]
Continued
A-8
Default screen
(Continued)
[2]
[3]
[4]
[1]
*
* When the TAKE-UP unit is attached
[2]
[3]
[4]
Continued
A-9
Default screen
(Continued)
[PAUSE/MENU] [ ] [1]
[2]
[3]
[4]
INTERFACE (2/3)
[1]
*
[3]
[4]
INTERFACE (3/3)
[1]
[2]
Continued
A-10
Default screen
(Continued)
[PAUSE/MENU] [ ] [1]
[2]
[3]
[4]
ADVANCE (2/4)
[1]
[2]
[3]
ADVANCE (3/4)
[1]
[2]
[4]
ADVANCE (4/4)
[1]
* FC9000-100/140/160 only
[2]
[3]
[4]
Continued
A-11
Default screen
(Continued)
[PAUSE/MENU] [ ] [1]
[2]
[3]
[4]
TEST (2/2)
[1]
Continued
A-12
Default screen
(Continued)
[PAUSE/MENU] [ ] [1]
[2]
[3]
[4]
[1]
[2]
[3]
Default screen
(Finish)
A-13
A.5 Initial Setting
A-14
Menu items Setting item Initial value
ADVANCE MOVE STEP 0.1mm
(ADV.) LANGUAGE SELECTION Select when initially turning on power
LENGTH UNIT Select when initially turning on power
BEEP FOR KEY OPE. ON
POSI. KEY SPEED + SLOW KEY 1cm/s
POSI. KEY SPEED 10cm/s
AP MODE DISABLED
PAUSE/MENU KEY SETTING PAUSE
USER KEY SETTING ENABLED
LCD CONTRAST 0
MEDIA SENSOR ENABLED
PUSH ROLLER SENSOR ENABLED
FAN POWER NORMAL POSITION
TEST NO SETTINGS –
(TEST)
DATA LINK DESTINATION USB DRIVE
(LINK) START MARK AUTO SCAN OFF
COMMUNICATION TIME OUT 10sec
AUTOMATIC SKEW DETECTION 10mm
TOOL CONDITION 1 Condition No. Condition No. 1
SETTING TOOL CB09U
(Condition) SPEED 30
FORCE 14
ACCELERATION 4
ASSIGN TOOL 1
TANGENTIAL MODE OFF
OVERCUT (START) 0
OVERCUT (END) 0
DISTANCE ADJUST OFF
INITIAL DOWN FORCE 0
CUT LINE PATTERN OFF
CONDITION 2 Condition No. Condition No. 2
TOOL PEN
SPEED/FORCE/ACCELERATION 30/12/4
Same as Condition No. 1 from CUT LINE Same as Condition No. 1
PATTERN to INITIAL DOWN FORCE
CONDITION 3 Condition No. Condition No. 3
TOOL CB09U
SPEED/FORCE/ACCELERATION 30/12/4
Same as Condition No. 1 from CUT LINE Same as Condition No. 1
PATTERN to INITIAL DOWN FORCE
CONDITION 4 Condition No. Condition No. 4
TOOL CB09U
SPEED/FORCE/ACCELERATION 20/17/3
Same as Condition No. 1 from CUT LINE Same as Condition No. 1
PATTERN to INITIAL DOWN FORCE
CONDITION 5 Condition No. Condition No. 5
TOOL CB09U
SPEED/FORCE/ACCELERATION 80/14/8
Same as Condition No. 1 from CUT LINE Same as Condition No. 1
PATTERN to INITIAL DOWN FORCE
CONDITION 6 Condition No. Condition No. 6
TOOL CB09U
SPEED/FORCE/ACCELERATION 10/22/2
Same as Condition No. 1 from CUT LINE Same as Condition No. 1
PATTERN to INITIAL DOWN FORCE
CONDITION 7 Condition No. Condition No. 7
TOOL CB15U
SPEED/FORCE/ACCELERATION 5/30/1
Same as Condition No. 1 from CUT LINE Same as Condition No. 1
PATTERN to INITIAL DOWN FORCE
CONDITION 8 Condition No. Condition No. 8
TOOL POUNCE
SPEED/FORCE/ACCELERATION 30/12/4
Same as Condition No. 1 from CUT LINE Same as Condition No. 1
PATTERN to INITIAL DOWN FORCE
A-15
INDEX
I-1
G O
Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7 Operation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
GP-GL command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
GP-GL separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 ORIGIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
GP-GL STEP SIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Grit roller position guide . . . . . . . . . . . . . . . . . . . . 1-4, 2-16 P
Grit rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Panel Cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Paper core for take-up . . . . . . . . . . . . . . . . . . . . . . . . 18-4
H Pause key select setting. . . . . . . . . . . . . . . . . . . . . . . 10-11
HP-GL command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7 PAUSE/MENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
HP-GL MODEL EMULATED. . . . . . . . . . . . . . . . . . . . . 11-7 Pen holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
HP-GL separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15 Pen station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5, 17-7
POSITION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
I Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
IF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Power cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
I/F (LAN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Power switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Initial Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14 Pre Feed of Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Installation space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII Printing the Setting of the Plotter . . . . . . . . . . . . . . . . 16-16
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Priority of tool condition selection. . . . . . . . . . . . . . . . . 11-3
IP address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7 Push roller hold-down force switching lever. . . . . . . . . 1-5
Push rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
L Push roller sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
LANGUAGE SELECTION. . . . . . . . . . . . . . . . . . . . . . 10-2
LCD contrast setting. . . . . . . . . . . . . . . . . . . . . . . . . . 10-12 R
LENGTH UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Raise or Lower the Tool . . . . . . . . . . . . . . . . . . . . . . . . 3-2
LINK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Reading the error message . . . . . . . . . . . . . . . . . . . 16-26
Loading Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Reading the screen. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Recommended setting of registration mark. . . . . . . . . 5-10
M Registration mark . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4, 5-6
Main Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Registration Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Manual position adjust . . . . . . . . . . . . . . . . . . . . . . 6-2, 6-4 Registration mark automatic detection. . . . . . . . . . . . 5-23
MARK SCAN Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Removing a pen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-7
Media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7, 5-6 Removing the Perforating Tool. . . . . . . . . . . . . . . . . . . 17-3
MEDIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Removing the tool. . . . . . . . . . . . . . . . . . . . . . . . . 2-6, 17-6
Media flange for take-up. . . . . . . . . . . . . . . . . . . . . . . 18-5 Replacing Cutter Blade. . . . . . . . . . . . . . . . . . . . . . . . 15-3
Media guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4 Replacing the Cross Cut Unit. . . . . . . . . . . . . . . . . . . 15-11
Media sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4, 10-4 Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Media set lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Roller lock plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
Media stocker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Roll media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Media stopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4, 18-9 ROTATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Media that registration mark cannot be detected. . . . . 5-7 RS-232C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
MENU Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 RS-232C interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Menu Tree. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 RS-232C interface connector. . . . . . . . . . . . . . . . . . . . 1-5
Model ID response . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Mounting the stock shafts. . . . . . . . . . . . . . . . . . . . . . . 1-6 S
Move away the tool carriage. . . . . . . . . . . . . . . . . . . . . 3-5 Selecting Tool Condition. . . . . . . . . . . . . . . . . . . . . . . 2-30
Move in steps manually. . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Self Diagnostic Test . . . . . . . . . . . . . . . . . . . . . . . . . 16-24
Move the Tool Carriage and Media. . . . . . . . . . . . . . . . 3-3 SELF TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18
MOVING SPEED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Sensor guard bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
Set the enlarge/shrink scale. . . . . . . . . . . . . . . . . . . . . 4-8
N Setting Adjustment Between the Tools. . . . . . . . . . . . . 7-22
Network (LAN) interface. . . . . . . . . . . . . . . . . . . . . . . . 9-2 Setting and Adjustment of ARMS. . . . . . . . . . . . . . . . . 5-8
Network (LAN) Interface connector . . . . . . . . . . . . . . . 1-5 Setting a Separator. . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Setting a Time Out . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
I-2
Setting Cut Line Pattern . . . . . . . . . . . . . . . . . . . . . . . . 7-15 Tool holder. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4, 2-5, 17-5
Setting cutting area. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 TOOL UP HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Setting cutting width. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Tool up movement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Setting Feeding Method. . . . . . . . . . . . . . . . . . . . . . . 2-27
Setting Initial Blade Control Position Adjust. . . . . . . . . 7-19 U
Setting length of the page. . . . . . . . . . . . . . . . . . . . . . . 4-5 UP MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Setting mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 USB cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Setting of the Initial Down Force. . . . . . . . . . . . . . . . . . . 7-6 USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Setting origin point when HP-GL is set. . . . . . . . . . . . . 3-9 USB interface connector. . . . . . . . . . . . . . . . . . . . . . . . 1-5
Setting Paper Exposure Time. . . . . . . . . . . . . . . . . . 13-28 USB memory dedicated connector. . . . . . . . . . . . . . . . 1-5
Setting Rear Margin . . . . . . . . . . . . . . . . . . . . . . . . . 13-24 User Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Settings for Cutting. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Setting speed of the registration mark scan. . . . . . . . 5-25 W
Setting step movement distance. . . . . . . . . . . . . . . . . . 3-4 Water-based fiber pen. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Setting the acceleration . . . . . . . . . . . . . . . . . . . . . . . 2-38 Water-based fiber pen adapter. . . . . . . . . . . . . . . . . . . . 1-2
Setting the command . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 When media change mode is OFF. . . . . . . . . . . . . . . . 4-10
Setting the Cutting Direction. . . . . . . . . . . . . . . . . . . . . 3-10 When Media Change Mode is OFF and
Setting the DHCP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Cross Cut is ON.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Setting the force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37 When media change mode is ON. . . . . . . . . . . . . . . . . 4-13
Setting the length of overcut. . . . . . . . . . . . . . . . . . . . . . 7-4
Setting the Number of Pre Feeds. . . . . . . . . . . . . . . 13-26
Setting the OFFSET FORCE . . . . . . . . . . . . . . . . . . . . 7-21
Setting the Origin Point. . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Setting the speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Setting the step size. . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Setting the tangential mode . . . . . . . . . . . . . . . . . . . . . . 7-3
Setting the tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Setting the tool condition . . . . . . . . . . . . . . . . . . . . . . 2-32
Setting tool No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
SETUP MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Sheet media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Skew Scanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
SLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Software Activation Code. . . . . . . . . . . . . . . . . . . . . . . . 1-2
Sorting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Stand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Start Mark Auto Scan . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
STEP PASS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Stock shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Stop Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Stopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Subnet mask. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
T
Take-up roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
Take-up sensor unit. . . . . . . . . . . . . . . . . . . . . . . . . . . 18-4
Tangential mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Test pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-20
Test Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18
Test the registration mark sensor. . . . . . . . . . . . . . . . . 5-14
TO ENSURE SAFE AND CORRECT USE Cutter. . . . . 1-2
TOOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Tool carriage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
I-3
Specifications are subject to change without notice.