MSD Digital 6 Plus Ignition Control: Installation Instructions 1
MSD Digital 6 Plus Ignition Control: Installation Instructions 1
ONLINE PRODUCT REGISTRATION: Register your MSD product online. Registering your product
will help if there is ever a warranty issue with your product and helps the MSD R&D team create
new products that you ask for! Go to www.msdperformance.com/registration.
Parts Included:
1 - MSD Ignition 1 - Harness, PN 8860 1 - Parts Bag, ASY 19864
WARNING: During installation, disconnect the battery cables. When disconnecting the battery always remove
the Negative cable first and install it last.
Note: Solid Core spark plug wires cannot be used with an MSD Ignition.
Important: When installing a Digital Series Ignition, the timing must be checked and reset to your engine's
specifications.
REV LIMITER
This Ignition features a built-in Soft Touch Rev Control with two different rpm limits. The Soft Touch circuitry
provides a smooth and accurate rev limit by dropping the spark to individual cylinders. The Soft Touch
produces a load-free rev limit that is within 1% of the selected rpm.
You can select two rev limits; one for a low limit that can be used when staging the car, and another limit
for top end overrev protection. Both rpm limits are adjusted in 100 rpm increments with the sealed rotary
switches on the side of the ignition. Using and programming the Two Step is explained in detail on page 6.
PROTECTION
The MSD Digital 6 Plus has a built in reverse polarity protection circuit. This will protect the ignition in the
event of wrong connections. It will also shut off for protection from a surge in power. The ignition will still
operate once the surge or polarity is corrected.
LED INDICATOR
There is an LED that monitors the status of the Ignition. The LED monitors several parameters of the
ignition including trigger signal, low voltage and high voltage.
RETARD CONTROL
There is a single stage of retard that can be adjusted from 0 to 9.9 degrees in 1/10° increments. The retard
is activated when the Pink wire receives 12 volts which is explained on page 6.
START RETARD
To ease starting on engines with locked out timing, there is a Start Retard circuit. When set, the timing will
be retarded 20° until the engine reaches over 800 rpm. Activating the Start Retard is done with the Cylinder
Select dial and is explained on page 5.
CYLINDER SELECT
The MSD is programmed at the factory for use on 8-cylinder engines. If you are installing it to a different
engine you will have to program the Ignition. This is easily achieved through the cylinder select switch on
the side of the ignition. Page 5 outlines setting the cylinder select.
GENERAL INFORMATION
BATTERY
An MSD 6 Series Ignition Control will operate on any negative ground, 12 volt electrical system with a
distributor. The MSD can be used with 16 volt batteries and can withstand a momentary 24 volts in case of
jump starts. The Ignition will deliver full voltage with a supply of 9 - 18 volts and will operate with a supply
voltage as low as six volts.
If your application does not use an alternator, allow at least 15 amp/hour for every half hour of operation.
The MSD uses about .7 Amps for every 1,000 rpm. If the engine is cranked with the same battery or other
accessories such as an electric fuel or water pump are used, the amp/hour rating should be higher.
COILS
The MSD Digital 6 Plus Ignition can be used with most stock coils and aftermarket coils designed to replace
the stock coils. The line of MSD Blaster Coils are great for street and mild racing. For extended high rpm
operation the Blaster HVC, PN 8252, is recommended. For more information on recommended coils,
consult the supplied Coil Application Chart or check with our Customer
Service Department at (915) 855-7123.
TACHOMETERS
The MSD Ignition features a Tach Output Terminal on the side of the unit
(Figure 1). This terminal provides a trigger signal for tachometers, a shift light
or other add-on rpm activated devices. The Tach Output Terminal produces
a 12 volt square wave signal with a 30° duty cycle.
Some vehicles with factory tachometers may require a Tach Adapter to
operate with the MSD. For more information on Tachometers and MSD Figure 1 Tach Terminal
Tach Adapters, see the Tachometer Section on page 7.
If your GM vehicle has an inline filter it may cause the tach to drop to zero on acceleration. If this occurs,
bypass the filter.
Routing: Correct routing of the plug wires is also important to performance. Wires should be routed away
from sharp edges and engine heat sources. If there are two wires that are next to each other in the engine’s
firing order, the wires should be routed away from each other to avoid inducing a spark into the other wire.
For example, in a Chevy V8, the firing order is 1-8-4-3-6-5-7-2. The #5 and #7 cylinders are next to each
other in the engine and in the firing order. If the voltage from the #5 wire is induced into #7 detonation
could occur and cause engine damage.
To add more heat protection to your plug wires, MSD offers Pro-Heat Guard, PN 3411. This is a glass woven
and silicone coated protective sleeve that you slide over your plug wires. For extra protection of the spark
plug boots, MSD offers Pro Boot Guard, PN 3412.
Spark Plugs: Choosing the correct spark plug design and heat range is important when trying to get the
best performance possible. Since there are so many engine combinations and manufacturers, MSD does
not recommend which plug or gap is exactly right for your application.
It is recommended to follow the engine builder or manufacturer’s specification for spark plugs. With that,
you can then experiment with the plug gap to obtain the best performance. The gap of the plugs can be
opened in 0.005" increments, then tested until the best performance is obtained. MSD judges the plug gap
by compression and components.
These examples are just starting points to get you going in Compression Spark Plug Gap
the right direction. Every application is different and should
Up to 10.5:1: 0.050" - 0.060"
be tested and tuned.
10.5:1 - 13.0:1: 0.040" - 0.050"
Above 13.0:1: 0.035" - 0.045"
Welding: If you are welding on your vehicle, to avoid the chance of damage, always disconnect both Heavy
Power cables of the MSD (You should also disconnect the tach ground wire too).
Distributor Cap and Rotor: It is recommended to install a new distributor cap and rotor when installing
the MSD Ignition Control. The cap should be clean inside and out especially the terminals and rotor tip. On
vehicles with smaller caps, it is possible for the air inside the cap to become electrically charged causing
crossfire which can result in misfire. This can be prevented by drilling a couple vent holes in the cap.
The holes should be placed between the terminals, at rotor height and face away from the intake. If your
environment demands it, place a small piece of screen over the hole to act as a filter.
MOUNTING
The MSD can be mounted in the engine compartment as long as it is away from direct engine heat sources.
It is not recommended to mount the unit in an enclosed area such as the glovebox.
When you find a suitable location to mount the unit, make sure the wires of the ignition reach their
connections. Also be sure that the program dials can be accessed. Hold the Ignition in place and mark the
location of the mounting holes. Use an 1/8” bit to drill the holes or, if using the supplied vibration mounts,
use a 3/16” bit and mount the ignition.
WIRING
Power Leads These are the two heavy 12 gauge wires and are responsible for
getting direct battery voltage to the ignition. The Ignition is load
protected from reverse battery connections and will automatically
shut down if there is over 27 volts input.
Heavy Red This wire connects directly to the battery positive (+) terminal or a
positive battery junction such as the starter solenoid. Note: Do not
connect to the alternator.
Heavy Black This wire connects to a good ground, either at the battery negative
(-) terminal or to the engine.
Red This wire is responsible for turning the MSD On and Off. Connects to
a switched 12 volt source such as the ignition key or switch.
Orange This wire connects to the coil positive (+) terminal. This is the ONLY
wire that makes electrical contact with the positive coil terminal.
Black This wire connects to the coil negative (-) terminal. This is the ONLY
wire that makes electrical contact with the negative coil terminal.
Trigger There are two circuits that can be used to trigger the MSD Ignition;
Wires a Points circuit (the White wire) and a Magnetic Pickup circuit (the
Green and Violet wires). The two circuits will never be used at the
same time.
White This wire is used to connect to breaker points, electronic ignition
amplifier output or to the Yellow wire of an MSD Timing Accessory.
When this wire is used, the Magnetic Pickup connector is not
used.
Violet These wires are routed together in one harness as the magnetic pickup
and Green connector. The connector plugs directly into an MSD distributor or
(Magnetic crank trigger. It will also connect to aftermarket pickups. The Violet
Pickup wire is positive (+) and the Green wire is negative (-). When these
Connector) wires are used, the White wire is not.
Green Loop This wire loops out of the strain relief. It is used to compensate for
different magnetic pickups. The MSD is set up to be used with GM
distributor and MSD crank triggers. If you are installing the ignition
with an MSD Distributor or Ford Distributor, this Loop should be cut
and sealed.
Accessories This wire activates the Two Step Rev Control. When 12 volts is applied
Blue to this wire, the low rpm limit is activated. When 12 volts is removed,
the rev limit returns to the high limit.
Pink This wire activates the retard stage when it is applied to 12 volts. When
12 volts is removed the retard is deactivated.
Grounds: A poor ground connection can cause many frustrating problems. When a wire is specified
to go to ground, it should be connected to the battery negative terminal, engine block or chassis.
There should always be a ground strap between the engine and the chassis. Always securely connect
the ground wire to a clean, paint free metal surface.
Ballast Resistor: If your vehicle has a ballast resistor in line with the coil wiring, it is recommended
to bypass it.
Routing Wires: The MSD wires should be routed away from direct heat sources such as exhaust
manifolds and headers and any sharp edges. The trigger wires should be routed separate from the
other wires and spark plug wires. It is best if they are routed along a ground plane such as the block
or firewall which creates an electrical shield. The magnetic pickup wires should always be routed
separately and should be twisted together to help reduce extraneous interference.
Note: If your application uses the MSD's White wire for the trigger input, the magnetic compensation circuit
is not used.
The Green wire loop of the MSD provides a timing compensation for different style trigger pickups. Having the
ability to program for the style pickup being used provides a more accurate timing signal. This compensation
is used primarily with crank trigger or locked out timing applications.
The Digital MSD is programmed at the factory for use with an MSD Crank Trigger or GM magnetic pickup.
If you are using an MSD Billet Distributor or the magnetic pickup of a Ford or Chrysler distributor the Green
Loop should be cut and sealed (Figure 3).
Note: It is recommended to check your total timing to ensure the setting for your application.
GREEN LOOP
CUT LOOP DO NOT CUT
MSD Distributors Points (Stock, Mallory, Accel)
Factory Ford Electronic Amplifiers
Chrysler GM HEI
MSD Crank Trigger
REV LIMITER
There are two adjustable rev limits that you can adjust; the Max Limit and the Two Step Limit. Both limits are
adjusted in 100 rpm increments by turning the rotary switches on the side of the Ignition (Figure 4). Note:
The engine can be running as you make adjustments to the rev limiter and retard function.
Max Limit: This is the overrev rpm limit. The Soft Touch circuitry will begin dropping the spark to cylinders
any time the rpm reaches the amount you select, except if the Two Step Limit is activated (12 volts applied
to the Blue wire). The limit can be adjusted from 2,000 to 9,900 rpm. Setting both dials to Zero defaults to
a limit of 12,500 rpm.
RETARD STAGE
The MSD features a single stage retard
step that is activated when 12 volts are
applied to the Pink wire. The retard will
remain until the 12 volts are removed.
This retard step can be connected to
a nitrous solenoid activation wire or
micro-switch on the shifter. The retard
is adjustable from 0° to 9.9° in 1/10°
increments. The example in Figure
6 shows connecting the retard to a
nitrous stage. Figure 6 Wiring the Retard Stage.
TROUBLESHOOTING
Every MSD Ignition undergoes numerous quality control checks including a four hour burn-in test. If you
experience a problem with your MSD, our research has shown that the majority of problems are due to
improper installation or poor connections.
The Troubleshooting section has several checks and tests you can perform to ensure proper installation
and operation of the MSD. If you have any questions concerning your MSD, call our Customer Support
Department at (915) 855-7123, 7 - 6 mountain time.
LED
The LED on the side of the MSD monitors several operating conditions of the MSD. If the LED indicates that
there is a problem with the ignition system, follow the steps through the Troubleshooting section. The LED
will appear to be on steady at above idle speeds when everything is functioning properly.
• Flashes once per second if the battery supply voltage is low when under 3,300 rpm (while
multiple sparking). This indicates a charging problem or poor connection.
• It will flash approximately once per second if the battery input voltage is above 27 volts for
a sustained amount of time.
• The LED will flash for every trigger signal from the distributor or crank trigger. You can take
advantage of this when statically setting the timing when using the White wire to trigger.
TACH/FUEL ADAPTERS
If your tachometer does not operate correctly or if you experience a no-run situation with your foreign
vehicle you probably need an MSD Tach Adapter. The chart in Figure 7 lists common tachometers and if
an Adapter is necessary.
BALLAST RESISTOR
If you have a current trigger tach (originally coil positive)
and use the White wire of the MSD, you can purchase a
Chrysler Dual Ballast Resistor (used from 1973 - 1976) and
wire it as shown in Figure 8.
ENGINE RUN-ON
If your engine continues to run even when the ignition is Figure 8 Wiring the Dual Ballast Resistor.
turned Off you are experiencing engine Run-On. This usually
only occurs on older vehicles with an external voltage
regulator. Because the MSD receives power directly from
the battery, it does not require much current to keep the unit
energized. If you are experiencing run-on, it is due to a small
amount of voltage going through the charging lamp indicator
and feeding the small Red wire even if the key is turned off.
Ford: Install the Diode inline to the wire going to the “1” terminal.
GM: Install the Diode in-line to the wire going to terminal #4.
GM: 1973 - 1983 with Delcotron Alternators
GM: Delcotron Alternators use an internal voltage regulator. Install the
Diode in-line on the smallest wire exiting the alternator (Figure 10). It
is usually a Brown wire. Figure 10 Installing the Diode to a
1973-1983 GM Vehicle.
WARNING: Do not touch the coil terminals during cranking or while the engine is running.
• Make sure that the battery is fully charged and the connections are clean and tight. If you are not running
an alternator this is an imperative check. If the battery voltage falls below 9 volts during a race, the MSD
output voltage will drop and the current draw will increase.
• Is the engine running lean? Inspect the spark plugs and complete fuel system.
• Inspect all wiring connections for corrosion or damage. Remember to always use proper connections
followed by soldering and seal the connections completely.
If everything checks positive, use the following procedure to test the ignition for spark. MSD also offers an
Ignition Tester, PN 8998 or PN 8996. This tool allows you to check your complete ignition system while it is
in the car as well as the operation of rpm limits, activated switches and shift lights.
6. If there is no spark:
A. Inspect all of the wiring.
B. Substitute another coil and repeat the test. If there is now spark, the coil is at fault.
C. If there is still no spark, check to make sure there are 12 volts on the small Red wire from the MSD
when the key is in the On position. If 12 volts are not present, find another switched 12 volt source
and repeat the test.
D. If, after following the test procedures and inspecting all of the wiring, there is still no spark, the MSD
Ignition is in need of repair. See the Warranty and Service section for information.
The following wiring diagrams illustrate numerous installations on different vehicles and applications. If
you experience difficulties when installing your MSD, contact our Customer Support Department at (915)
855-7123 (7 - 6 Mountain time) or e-mail us at: [email protected]
MSD SYSTEMS Typical Drag Race Setup with Timing Control and Two Step Selector.
WHITE
DIGITAL-6 Plus
PN 6520
PROGRAMMABLE
TM
ORANGE
2 STAGE REV-LIMITER
BOTH WHITES
STEP RETARD
BLACK
IGNITION CAPACITIVE DISCHARGE
IGNITION
MAGNETIC PICKUP
(NOT USED)
GM IGNITIONS Wiring the 1996 and up single connector coil without harness.
WIRES NOTE: MSD offers a direct plug in harness that
B AND C
makes this a splice free installation.
FACTORY HARNESS Harness PN 8877 - 1996-on GM Vehicles.
(CUT FROM COIL)
WIRES
WIRE B AND C
A
(PINK)
HEAVY RED
+ TO BATTERY WIRE
A
(PINK)
HEAVY BLACK
ORANGE
BLACK
WHITE
TO BATTERY
RED
DIGITAL-6 Plus
PN 6520
PROGRAMMABLE
TM
2 STAGE REV-LIMITER
STEP RETARD
IGNITION
COIL
CAPACITIVE DISCHARGE
IGNITION
MAGNETIC PICKUP
(NOT USED)
NOTE: The coil connector is labeled A-B-C. The wire in the
A port is positive (pink). The wires in B and C are coil
negative wires, color will vary by application.
GM-CABLE
MAGNETIC PICKUP HARNESS GM MODULE
CONNECTOR
PN 8860 HARNESS WIRE CLAMPS
TO ENGINE
GROUND
WHITE
PN 8861 JUMPER
HEAVY RED
HARNESS
+ TO BATTERY
B D
+
G C-
N
HEAVY BLACK
TO BATTERY KEY
CONNECTOR
BLACK*
DIGITAL-6 Plus
PN 6520
PROGRAMMABLE
TM
2 STAGE REV-LIMITER
STEP RETARD
IGNITION
ORANGE*
CAPACITIVE DISCHARGE
IGNITION
HEAVY RED
+ TO BATTERY BLACK*
R
ORANGE* PE
HEAVY BLACK M
JU
TO BATTERY D R
RE PE
M
JU
H ITE
D* W
RE
*
DIGITAL-6 Plus TE
PN 6520
PROGRAMMABLE
TM
HI
2 STAGE REV-LIMITER
STEP RETARD
IGNITION CAPACITIVE DISCHARGE
IGNITION
DISTRIBUTOR
CONNECTOR
HEAVY PINK
MAGNETIC PICKUP OR RED FROM
(NOT USED) VEHICLE WIRE
BROWN HARNESS
NOTE: Installation of a Timing Control with the Harness, see page 15.
CHRYSLER IGNITIONS Wiring a Chrysler Electronic Ignition using Magnetic Pickup Trigger.
CHRYSLER
Wiring aIGNITIONS
Toyota with Wiring
a Tach aAdapt
JeepPN
with Integrated Coil/Module Assembly.
8910HEI.
MSD offers a Wiring Kit, PN 8813, that allows you to modify the original Jeep Ignition
Module/Coil assembly. This style of ignition is used in many 1987-1989 models. The
drawing shows the installation with the coil already modified.
HONDA IGNITIONS Wiring a Honda with a Blaster Coil and Power Cap.
DIGITAL-6 Plus +
PN 6520
PROGRAMMABLE
2 STAGE REV-LIMITER
STEP RETARD
IGNITION CAPACITIVE DISCHARGE
IGNITION
E
A NG
OR
K
AC
MAGNETIC PICKUP BL
(NOT USED)
BLASTER SS COIL
PN 8207
GREEN OR BLUE
HEAVY RED (ORIGINAL COIL )
+ TO BATTERY
HEAVY BLACK GREEN OR BLUE
ORANGE
WHITE
BLACK
TO BATTERY
RED
DIGITAL-6 Plus
PN 6520
PROGRAMMABLE
TM
2 STAGE REV-LIMITER
STEP RETARD
IGNITION CAPACITIVE DISCHARGE
IGNITION
MAGNETIC PICKUP
(NOT USED)
GENERAL
Wiring IMPORT
a ToyotaWIRING
with a Tach Adapt PN 8910HEI.
AFTERMARKET COMPONENTS Wiring a Mallory Unilite or 9000 Series using Points Trigger.
DISTRIBUTOR
WITH
PERTRONIX
TO 12V
RED
IGNITION KEY
BLACK WHITE
HEAVY RED +
+ TO BATTERY
RED
HEAVY BLACK
TO BATTERY E
ANG
OR K
AC
BL
DIGITAL-6 Plus
PN 6520
PROGRAMMABLE
TM
2 STAGE REV-LIMITER
STEP RETARD
IGNITION CAPACITIVE DISCHARGE
IGNITION
MAGNETIC PICKUP
(NOT USED)
If you did not find a schematic to match your application, or if you need assistance, please
contact MSD Tech at (915) 855-7123.
Service
In case of malfunction, this MSD component will be repaired free of charge according to the terms of the warranty.
When returning MSD components for warranty service, Proof of Purchase must be supplied for verification. After
the warranty period has expired, repair service is based on a minimum and maximum fee.
All returns must have a Return Material Authorization (RMA) number issued to them before
being returned. To obtain an RMA number please contact MSD Customer Service at 1 (888) MSD-7859 or visit
our website at www.msdperformance.com/rma to automatically obtain a number and shipping information.
When returning the unit for repair, leave all wires at the length in which you have them installed. Be sure to include
a detailed account of any problems experienced, and what components and accessories are installed on the vehicle.
The repaired unit will be returned as soon as possible using Ground shipping methods (ground shipping is covered
by warranty). For more information, call MSD at (915) 855-7123. MSD technicians are available from 7:00 a.m. to
5:00 p.m. Monday - Friday (mountain time).
Limited Warranty
MSD warrants this product to be free from defects in material and workmanship under its intended normal use*,
when properly installed and purchased from an authorized MSD dealer, for a period of one year from the date of
the original purchase. This warranty is void for any products purchased through auction websites. If found to be
defective as mentioned above, it will be repaired or replaced at the option of MSD. Any item that is covered under
this warranty will be returned free of charge using Ground shipping methods.
This shall constitute the sole remedy of the purchaser and the sole liability of MSD. To the extent permitted by
law, the foregoing is exclusive and in lieu of all other warranties or representation whether expressed or implied,
including any implied warranty of merchantability or fitness. In no event shall MSD or its suppliers be liable for special
or consequential damages.
*Intended normal use means that this item is being used as was originally intended and for the original application
as sold by MSD. Any modifications to this item or if it is used on an application other than what MSD markets the
product, the warranty will be void. It is the sole responsibility of the customer to determine that this item will work for
the application they are intending. MSD will accept no liability for custom applications.