6110-6410,

G
6110L-6510L

C
and 6310S-6510S

D
Tractors
Repair

TECHNICAL MANUAL
6110-6410, 6110L-6510L and
6310S-6510S Tractors Repair

TM4574 (01DEC99) English

FOR COMPLETE SERVICE INFORMATION ALSO SEE:

6110-6410, 6110L-6510L AND

6310S-6510S TRACTORS
OPERATION AND TESTS . . . . . . . . . . . . . TM4572
FRONT WHEEL DRIVE AXLES. . . . . . . . . . . . CTM4509
POWERTECH® ENGINES . . . . . . . . . . . . . CTM104
ALTERNATORS AND STARTING MOTORS . . . . . . . CTM77

0 1DEC9 9

John Deere Werke Mannheim

TM4574 (01DEC99)
TM4 5 7 4

North American Version

LITHO IN U.S.A.
ENGLISH
 FOREWORD

This Technical Manuals comprises instructions on Technical manuals are divided in two parts: repair
how to repair the following tractor types: and operation and tests. Repair sections tell how to
repair the components. Operation and tests sections
6110, 6210, 6310, 6410, help you identify the majority of routine failures
quickly.
6110L, 6210L, 6310L, 6410L, 6510L,
Information is organized in groups for the various
6310S, 6410S and 6510S. components requiring service instruction. At the
beginning of each group are summary listings of all
This manual is written for an experienced technician. applicable essential tools, service equipment and
Essential tools required in performing certain service tools, other materials needed to do the job, service
work are identified in this manual and are parts kits, specifications, wear tolerances, and torque
recommended for use. values.

Live with safety: Read the safety messages in the Technical Manuals are concise guides for specific
introduction of this manual and the cautions machines. They are on-the-job guides containing only
presented throughout the text of the manual. the vital information needed for diagnosis, analysis,

N
testing, and repair.
This is the safety-alert symbol. When you see
this symbol on your machine or in this manual, Fundamental service information is available from
be alert to the potential for personal injury. other sources covering basic theory of operation,
fundamentals of troubleshooting, general
maintenance, and basic type of failures and their
causes.

LX,TM4574IFC -19-01NOV99

TM4574 (01DEC99) 6110 to 6510S Tractors

070200
PN=3
 Contents
SECTION 05—SAFETY SECTION 55—POWRQUAD AND AUTOQUAD
Group 05—Safety Measures TRANSMISSIONS
Group 00—Removal and Installation of
SECTION 10—GENERAL INFORMATION Components
Group 05—Specifications Group 05—Transmission Shift Controls
Group 10—Tune-Up Group 10—PowrQuad Module
Group 15—Creeper Transmission
Group 15—Predelivery Inspection
Group 20—Option Transmission
Group 25—Range Transmission
SECTION 20—ENGINE
Group 00—Engine Removal and Installation SECTION 56—POWER TRAIN (without
Transmission)
SECTION 30—FUEL, AIR INTAKE, COOLING AND Group 00—Removal and Installation of
EXHAUST SYSTEMS Components
Group 05—Speed Control Linkage Group 05—U-jointed Shafts and Torsion Damper
Group 10—Fuel System Group 10—Front Wheel Drive Clutch
Group 15—Differential
Group 15—Air Intake System
Group 20—Hydraulic Pump Drive
Group 20—Cooling System Group 25—Final Drives
Group 25—Cold Weather Starting Aids Group 30—Rear PTO Options
Group 30—Exhaust System Group 35—Front PTO
Group 40—Front Implement Drive
SECTION 40—ELECTRICAL SYSTEM
Group 05—Connectors SECTION 60—STEEERING AND BRAKES
Group 10—Wiring Harnesses Group 05—Hydrostatic Steering
Group 15—Charging Circuit Group 10—Steering Cylinders
Group 20—Starter Motor Circuit Group 15—Brake Valve
Group 20—Rear Brakes
Group 25—Fuses, Relays and Switches
Group 30—Monitoring System
SECTION 70—HYDRAULIC SYSTEM
Group 40—Electrical Components
Group 05—Controls
Group 10—Hydraulic Pump and Charge Pump
SECTION 50—SYNCROPLUS TRANSMISSION Group 15—Valves
Group 00—Removal and Installation of Group 20—Rockshaft and Rockshaft Cylinder
Transmission Components Group 25—Three-Point Hitch
Group 05—Transmission Shift Controls Group 30—Selective Control Valves and Couplers
Group 10—Perma Clutch II Group 35—Independent Control Valve
Group 15—Gear Transmission
SECTION 80—MISCELLANEOUS
Group 00—Component Removal and Installation
SECTION 51—POWER REVERSER
Group 05—Main Frame
Group 00—Removal and Installation of Group 10—Front Axle
Components Group 15—Front and Rear Wheels
Group 05—Transmission Shift Controls
Group 10—Power Reverser Module
Group 15—Gear Transmission Continued on next page

All information, illustrations and specifications in this manual are based on

the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
TM4574-19-01DEC99

COPYRIGHT© 2000
DEERE & COMPANY
European Office Mannheim
All rights reserved
A John Deere ILLUSTRUCTION® Manual
Previous Editions
Copyright 1998 Deere & Company

TM4574 (01DEC99) i 6110 to 6510S Tractors

070200
PN=1144
 Contents

Group 20—Center Link Bracket and Swinging

Drawbar
Group 25—Triple Link Suspension (TLS) of FWD
Axle

SECTION 90—OPERATOR’S CAB AND 2-POST

ROPS
Group 00—Tilting or Removal and Installation of
Operator’s Cab
Group 05—Controls
Group 10—Air Conditioning System
Group 15—Heating System
Group 20—Seats
Group 25—2-Post ROPS and ComfortGard Cab
Group 26—Low Clearance Cab
Group 30—Electronic Control Components

SECTION 99—SPECIAL TOOLS

(Dealer-Fabricated)
Group 05—Special Tools (Dealer-Fabricated)

Index

TM4574 (01DEC99) ii 6110 to 6510S Tractors

070200
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 Section 05
SAFETY
Contents
Page

Group 05—Safety Measures ........ 05-05-1

TM4574 (01DEC99) 05-1 6110 to 6510S Tractors

070200
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 Contents

TM4574 (01DEC99) 05-2 6110 to 6510S Tractors

070200
PN=1117
 Group 05
Safety Measures

RECOGNIZE SAFETY INFORMATION

This is the safety-alert symbol. When you see this

symbol on your machine or in this manual, be alert to
the potential for personal injury.

-UN-07DEC88
Follow recommended precautions and safe operating
practices.

T81389
DX,ALERT -19-29SEP98

PREVENT MACHINE RUNAWAY

Avoid possible injury or death from machinery runaway.

Do not start engine by shorting across starter terminals.

Machine will start in gear if normal circuitry is bypassed.

-UN-11JAN89
NEVER start engine while standing on ground. Start
engine only from operator’s seat, with transmission in
neutral or park.

TS177
DX,BYPAS1 -19-29SEP98

HANDLE FLUIDS SAFELY—AVOID FIRES

When you work around fuel, do not smoke or work near

heaters or other fire hazards.

-UN-23AUG88
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn

TS227
spontaneously.

DX,FLAME -19-29SEP98

TM4574 (01DEC99) 05-05-1 6110 to 6510S Tractors

070200
PN=4
 Safety Measures

PREVENT BATTERY EXPLOSIONS

Keep sparks, lighted matches, and open flame away

from the top of battery. Battery gas can explode.

-UN-23AUG88
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.

Do not charge a frozen battery; it may explode. Warm

battery to 16˚C (60˚F).

TS204
DX,SPARKS -19-03MAR93

PREPARE FOR EMERGENCIES

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

-UN-23AUG88
Keep emergency numbers for doctors, ambulance
service, hospital, and fire department near your
telephone.

TS291
DX,FIRE2 -19-03MAR93

TM4574 (01DEC99) 05-05-2 6110 to 6510S Tractors

070200
PN=5
 Safety Measures

PREVENT ACID BURNS

Sulfuric acid in battery electrolyte is poisonous. It is

strong enough to burn skin, eat holes in clothing, and
cause blindness if splashed into eyes.

Avoid the hazard by:

1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.

If you spill acid on yourself:

1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15—30 minutes. Get
medical attention immediately.

If acid is swallowed:

-UN-23AUG88
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed 2 L (2 quarts).
3. Get medical attention immediately.

TS203
DX,POISON -19-21APR93

TM4574 (01DEC99) 05-05-3 6110 to 6510S Tractors

070200
PN=6
 Safety Measures

AVOID HIGH-PRESSURE FLUIDS

Escaping fluid under pressure can penetrate the skin

causing serious injury.

-UN-23AUG88
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.

Search for leaks with a piece of cardboard. Protect

X9811
hands and body from high pressure fluids.

If an accident occurs, see a doctor immediately. Any

fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere & Company Medical Department in
Moline, Illinois, U.S.A.

DX,FLUID -19-03MAR93

SERVICE COOLING SYSTEM SAFELY

Explosive release of fluids from pressurized cooling

system can cause serious burns.

-UN-23AUG88
Shut off engine. Only remove filler cap when cool
enough to touch with bare hands. Slowly loosen cap to
first stop to relieve pressure before removing completely.

TS281

DX,RCAP -19-04JUN90

TM4574 (01DEC99) 05-05-4 6110 to 6510S Tractors

070200
PN=7
 Safety Measures

REMOVE PAINT BEFORE WELDING OR

HEATING

Avoid potentially toxic fumes and dust.

-UN-23AUG88
Hazardous fumes can be generated when paint is
heated by welding, soldering, or using a torch.

Remove paint before heating:

• Remove paint a minimum of 76 mm (3 in.) from area

TS220
to be affected by heating.

• If you sand or grind paint, avoid breathing the dust.

Wear an approved respirator.

• If you use solvent or paint stripper, remove stripper

with soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.

Do all work in an area that is ventilated to carry toxic

fumes and dust away.

Dispose of paint and solvent properly.

DX,PAINT -19-22OCT99

AVOID HEATING NEAR PRESSURIZED

FLUID LINES

Flammable spray can be generated by heating near

pressurized fluid lines, resulting in severe burns to
-UN-15MAY90
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines or
other flammable materials. Pressurized lines can be
accidentally cut when heat goes beyond the immediate
flame area.
TS953

DX,TORCH -19-03MAR93

TM4574 (01DEC99) 05-05-5 6110 to 6510S Tractors

070200
PN=8
 Safety Measures

WORK IN VENTILATED AREA

Engine exhaust fumes can cause sickness or death. If it

is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an

-UN-23AUG88
exhaust pipe extension.

If you do not have an exhaust pipe extension, open the

doors and get outside air into the area.

TS220
DX,AIR -19-04JUN90

WEAR PROTECTIVE CLOTHING

Wear close fitting clothing and safety equipment

appropriate to the job.

-UN-23AUG88
Prolonged exposure to loud noise can cause impairment
or loss of hearing.

Wear a suitable hearing protective device such as

earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.

TS206
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.

DX,WEAR -19-10SEP90

TM4574 (01DEC99) 05-05-6 6110 to 6510S Tractors

070200
PN=9
 Safety Measures

PRACTICE SAFE MAINTENANCE

Understand service procedure before doing work. Keep

area clean and dry.

Never lubricate, service, or adjust machine while it is

moving. Keep hands, feet , and clothing from
power-driven parts. Disengage all power and operate
controls to relieve pressure. Lower equipment to the
ground. Stop the engine. Remove the key. Allow
machine to cool.

Securely support any machine elements that must be

raised for service work.

Keep all parts in good condition and properly installed.

Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery ground

-UN-23AUG88
cable (-) before making adjustments on electrical
systems or welding on machine.

On towed implements, disconnect wiring harnesses from

tractor before servicing electrical system components or

TS218
welding on machine.

DX,SERV -19-04FEB99

PARK MACHINE SAFELY

Before working on the machine:

• Lower all equipment to the ground.
• Stop the engine and remove the key.
-UN-24MAY89
• Disconnect the battery ground strap.
• Hang a “DO NOT OPERATE” tag in operator station.
TS230

DX,PARK -19-04JUN90

TM4574 (01DEC99) 05-05-7 6110 to 6510S Tractors

070200
PN=10
 Safety Measures

USE PROPER LIFTING EQUIPMENT

Lifting heavy components incorrectly can cause severe

injury or machine damage.

-UN-23AUG88
Follow recommended procedure for removal and
installation of components in the manual.

TS226
DX,LIFT -19-04JUN90

CONSTRUCT DEALER-MADE TOOLS

SAFELY

Faulty or broken tools can result in serious injury. When

constructing tools, use proper, quality materials, and

-UN-01JUL97
good workmanship.

Do not weld tools unless you have the proper equipment

and experience to perform the job.

LX1016749
DX,SAFE,TOOLS -19-19SEP97

SUPPORT MACHINE PROPERLY

Always lower the attachment or implement to the ground

before you work on the machine. If you must work on a
lifted machine or attachment, securely support the

-UN-23AUG88
machine or attachment. If left in a raised position,
hydraulically supported devices can settle or leak down.

Do not support the machine on cinder blocks, hollow

tiles, or props that may crumble under continuous load.
Do not work under a machine that is supported solely by
TS229
a jack. Follow recommended procedures in this manual.

When implements or attachments are used with a

tractor, always follow safety precautions listed in the
implement operator’s manual.

DX,LOWER -19-04FEB99

TM4574 (01DEC99) 05-05-8 6110 to 6510S Tractors

070200
PN=11
 Safety Measures

WORK IN CLEAN AREA

Before starting a job:

• Clean work area and machine.
• Make sure you have all necessary tools to do your job.

-UN-18OCT88
• Have the right parts on hand.
• Read all instructions thoroughly; do not attempt
shortcuts.

T6642EJ
DX,CLEAN -19-04JUN90

ILLUMINATE WORK AREA SAFELY

Illuminate your work area adequately but safely. Use a

portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire

-UN-23AUG88
cage. The hot filament of an accidentally broken bulb
can ignite spilled fuel or oil.

TS223
DX,LIGHT -19-04JUN90

SERVICE MACHINES SAFELY

Tie long hair behind your head. Do not wear a necktie,

scarf, loose clothing, or necklace when you work near
machine tools or moving parts. If these items were to get

-UN-23AUG88
caught, severe injury could result.

Remove rings and other jewelry to prevent electrical

shorts and entanglement in moving parts.

TS228
DX,LOOSE -19-04JUN90

TM4574 (01DEC99) 05-05-9 6110 to 6510S Tractors

070200
PN=12
 Safety Measures

USE PROPER TOOLS

Use tools appropriate to the work. Makeshift tools and

procedures can create safety hazards.

-UN-08NOV89
Use power tools only to loosen threaded parts and
fasteners.

For loosening and tightening hardware, use the correct

size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping

TS779
wrenches.

Use only service parts meeting John Deere

specifications.

DX,REPAIR -19-04JUN90

SERVICE TIRES SAFELY

Explosive separation of a tire and rim parts can cause

serious injury or death.

Do not attempt to mount a tire unless you have the

proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate

the tires above the recommended pressure. Never weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension

hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.

Check wheels for low pressure, cuts, bubbles, damaged

-UN-23AUG88

rims or missing lug bolts and nuts.

TS211

DX,RIM -19-24AUG90

TM4574 (01DEC99) 05-05-10 6110 to 6510S Tractors

070200
PN=13
 Safety Measures

SERVICE FRONT-WHEEL DRIVE TRACTOR

SAFELY

When servicing front-wheel drive tractor with the rear

wheels supported off the ground and rotating wheels by

-UN-06AUG94
engine power, always support front wheels in a similar
manner. Loss of electrical power or transmission/
hydraulic system pressure will engage the front driving
wheels, pulling the rear wheels off the support if front
wheels are not raised. Under these conditions, front drive

L124515
wheels can engage even with switch in disengaged
position.

LX,MFWD2 -19-01MAY91

KEEP ROPS INSTALLED PROPERLY

Make certain all parts are reinstalled correctly if the

roll-over protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to

-UN-23AUG88
proper torque.

The protection offered by ROPS will be impaired if

ROPS is subjected to structural damage, is involved in
an overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be

TS212
replaced, not reused.

DX,ROPS3 -19-03MAR93

REPLACE SAFETY SIGNS

Replace missing or damaged safety signs. See the

machine operator’s manual for correct safety sign
placement.
-UN-23AUG88
TS201

DX,SIGNS1 -19-04JUN90

TM4574 (01DEC99) 05-05-11 6110 to 6510S Tractors

070200
PN=14
 Safety Measures

DISPOSE OF WASTE PROPERLY

Improperly disposing of waste can threaten the

environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil,

-UN-26NOV90
fuel, coolant, brake fluid, filters, and batteries.

Use leakproof containers when draining fluids. Do not

use food or beverage containers that may mislead
someone into drinking from them.

TS1133
Do not pour waste onto the ground, down a drain, or
into any water source.

Air conditioning refrigerants escaping into the air can

damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of waste

from your local environmental or recycling center, or from
your John Deere dealer.

DX,DRAIN -19-03MAR93

LIVE WITH SAFETY

Before returning machine to customer, make sure

machine is functioning properly, especially the safety
systems. Install all guards and shields.

-19-07OCT88
TS231

DX,LIVE -19-15APR98

TM4574 (01DEC99) 05-05-12 6110 to 6510S Tractors

070200
PN=15
 Section 10
GENERAL INFORMATION
Contents
Page Page

Group 05—Specifications
Cooling system . . . . . . . . . . . . . . . . . . 10-05-2 Serial number plates
Product identification number . . . . . . . 10-05-21
Fuel system . . . . . . . . . . . . . . . . . . . . 10-05-2
Engine serial number . . . . . . . . . . . . . 10-05-22
Air intake system . . . . . . . . . . . . . . . . . 10-05-2
Transmission serial number . . . . . . . . 10-05-23
Electrical system . . . . . . . . . . . . . . . . . 10-05-2 FWD axle serial number . . . . . . . . . . . 10-05-23
Hydrostatic steering system . . . . . . . . . . 10-05-2 Operator’s cab serial number . . . . . . . 10-05-23
Clutch . . . . . . . . . . . . . . . . . . . . . . . . 10-05-3 Sub-assembly serial numbers . . . . . . . 10-05-23
PowrQuad transmission . . . . . . . . . . . . . 10-05-3
AutoQuad transmission . . . . . . . . . . . . . 10-05-3 Group 10—Tune-Up
SyncroPlus transmission . . . . . . . . . . . . 10-05-4 Specifications . . . . . . . . . . . . . . . . . . . 10-10-1
Power Reverser . . . . . . . . . . . . . . . . . . 10-05-4 Preliminary engine test . . . . . . . . . . . . . 10-10-2
Creeper transmission . . . . . . . . . . . . . . 10-05-4 On tractor . . . . . . . . . . . . . . . . . . . . . . 10-10-3
Rear PTO . . . . . . . . . . . . . . . . . . . . . . 10-05-5 Checking engine speeds . . . . . . . . . . . . 10-10-8
Front PTO . . . . . . . . . . . . . . . . . . . . . 10-05-5 Final engine check . . . . . . . . . . . . . . . . 10-10-12
Differential . . . . . . . . . . . . . . . . . . . . . 10-05-5 Tractor operation check . . . . . . . . . . . . . 10-10-12
Differential lock . . . . . . . . . . . . . . . . . . 10-05-5
Final drives . . . . . . . . . . . . . . . . . . . . . 10-05-5 Group 15—Predelivery Inspection
Front-wheel drive axle with TLS . . . . . . . 10-05-6 Predelivery inspection . . . . . . . . . . . . . . 10-15-1
Front-wheel drive . . . . . . . . . . . . . . . . . 10-05-6
Hydraulic brakes . . . . . . . . . . . . . . . . . 10-05-6
Parking lock . . . . . . . . . . . . . . . . . . . . 10-05-6
Hydraulic system . . . . . . . . . . . . . . . . . 10-05-7
Rockshaft . . . . . . . . . . . . . . . . . . . . . . 10-05-7
Front hitch . . . . . . . . . . . . . . . . . . . . . 10-05-7
Ground speeds . . . . . . . . . . . . . . . . . . 10-05-7
Front and rear wheels . . . . . . . . . . . . . . 10-05-7
Dimensions and weights . . . . . . . . . . . . 10-05-7
Capacities . . . . . . . . . . . . . . . . . . . . . . 10-05-8
Fuel, lubricants, hydraulic oil and coolant
Diesel fuel . . . . . . . . . . . . . . . . . . . . 10-05-9
Handling and storing diesel fuel . . . . . . 10-05-9
Break-in engine oil . . . . . . . . . . . . . . 10-05-10
Engine oil . . . . . . . . . . . . . . . . . . . . 10-05-11
Transmission/hydraulic oil . . . . . . . . . . 10-05-12
FWD axle oil . . . . . . . . . . . . . . . . . . 10-05-12
Engine coolant . . . . . . . . . . . . . . . . . 10-05-13
EP multipurpose grease . . . . . . . . . . . 10-05-14
Oil filter . . . . . . . . . . . . . . . . . . . . . . . 10-05-14
Torques for inch cap screws . . . . . . . . . 10-05-16
Torques for metric cap screws . . . . . . . . 10-05-17
Torques for inch fittings . . . . . . . . . . . . . 10-05-18
Torques for metric fittings . . . . . . . . . . . 10-05-19
Oil hose installation . . . . . . . . . . . . . . . 10-05-20

TM4574 (01DEC99) 10-1 6110 to 6510S Tractors

070200
PN=1118
 Contents

TM4574 (01DEC99) 10-2 6110 to 6510S Tractors

070200
PN=1119
 Group 05
Specifications

SPECIFICATIONS

Engine

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharged diesel engine

Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106.5 mm (4.19 in.)

Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.0 mm (5.00 in.)

Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4525 cm3 (276 cu.in.)

Firing order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2

Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.8:1

Valve clearance (engine hot or cold)

- Intake valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.35 mm (0.014 in.)
- Exhaust valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.45 mm (0.018 in.)

Slow idle
- mechanical actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875±50 rpm
- electronic actuation at an ambient temperature
above 20˚C (68˚F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850±10 rpm
between 0˚C (32˚F) and 20˚C (68˚F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875±50 rpm
below 0˚C (32˚F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050±10 rpm

Fast idle
- mechanical actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2460+50 rpm
- electronic actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2460-10/+20 rpm
with AutoQuad activated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 2300 rpm

Rated engine speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 rpm

Working speed range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000-2300 rpm

(At rated engine in accordance with SAE)

Max. PTO power
- 6110 and 6110L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 kW (65 hp)
- 6210 and 6210L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 kW (72 hp)
- 6310, 6310L and 6310S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 kW (80 hp)
- 6410, 6410L and 6410S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 kW (90 hp)
- 6510L and 6510S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 kW (95 hp)

Max. torque
- 6110 and 6110L at 1100 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346 N·m (255 lb-ft)
- 6210 and 6210L at 1300 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372 N·m (274 lb-ft)
- 6310, 6310L and 6310S at 1400 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411 N·m (303 lb-ft)
- 6410, 6410L and 6410S at 1400 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441 N·m (325 lb-ft)
- 6510L and 6510S at 1500 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453 N·m (334 lb-ft)

LX,10,05 020693-19-01NOV99

TM4574 (01DEC99) 10-05-1 6110 to 6510S Tractors

070200
PN=16
 Specifications/Hydrostatic steering system

Cooling System

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pressurized system with centrifugal pump and expansion tank

Temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . thermostat and viscous fan drive

LX,RCRA 002953-19-14APR92

Fuel System

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct injection

Fuel injection pump timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . at TDC

Fuel injection pump type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . distributor pump with four pistons

Automatic switching-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electrical

LX,10,05 004254-19-01JUN94

Air Intake System

Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dry-type air cleaner with safety element

LX,RCRA 002951-19-01APR97

Electrical System

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V, 110 Ah or 12 V, 154 Ah

Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 V, 90 A or 14V, 115 A

Starting motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V, 3.0 kW (4.0 hp)

Battery terminal grounded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . negative

LX,1005 017048-19-01APR98

Hydrostatic Steering System

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . fully hydraulic

LX,RCRA 002888-19-01APR97

TM4574 (01DEC99) 10-05-2 6110 to 6510S Tractors

070200
PN=17
 Specifications/AutoQuad transmission

Clutch

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulically controlled wet disk clutch

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanical/ hydraulic

with pre-tensioned Belleville springs

LX,RCRA 002898-19-09APR92

PowrQuad Transmission

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . synchronized hydraulic transmission

Range shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanically, synchronized

4 or 6 ranges

Shifting of the 4 gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanical-hydraulic, under load,

without operating the clutch

Shifting of the reverse drive lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanical-hydraulic, or

electro-hydraulic, under load,
without operating the clutch

LX,1005 017049-19-01APR98

AutoQuad transmission

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . synchronized hydraulic transmission

Range shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanically, synchronized

-Tractors with 40 km/h (25 mph) transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ranges

Shifting of the 4 gears . . . . . . . . . . . . . . . . . . . mechanical-hydraulic, under load, without operating the clutch

Shifting of the reverse gears . . . . . . . . . . . . . . . mechanical-hydraulic, under load, without operating the clutch

Shifting of the reverse drive lever . . . . . . . . . . . . . . . mechanical-hydraulic or electrical-hydraulic, under load,

without operating the clutch

LX,10,05 020689-19-01NOV99

TM4574 (01DEC99) 10-05-3 6110 to 6510S Tractors

070200
PN=18
 Specifications/Creeper transmission

SyncroPlus Transmission

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . synchronized transmission

Range shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanically, synchronized over

4 ranges

Shifting of the 3 gears . . . . . . . . . . . . . . . . . . . . mechanically, synchronized

Reverse gear shifting . . . . . . . . . . . . . . . . . . . . . mechanically, synchronized

LX,10,05 006288-19-01JUN97

Power Reverser

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . synchronized transmission

Range shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanically, synchronized

Shifting of the 4 gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanically, synchronized

Shifting of the reverse drive lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanical-hydraulic, under load,

without operating the clutch

Tractors with 30 km/h (18.5 mph) transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ranges

LX,10,05N017427-19-01APR98

Creeper Transmission

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . non-synchronized reduction gear

Reduction of ground speed in ranges A, B and C

as well as in the reverse range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 90 %

Shifting the two creeper speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . mechanically, non-synchronized

LX,1005 009911-19-16APR96

TM4574 (01DEC99) 10-05-4 6110 to 6510S Tractors

070200
PN=19
 Specifications/Final drives

Rear PTO

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . independent, engaging/disengaging under load

Engine speed for PTO operation

- 540 rpm rear PTO (single-speed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2124 rpm

- 540 rpm rear PTO (reversible) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2143 rpm

- 1000 rpm rear PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2208 rpm

LX,10,05 004259-19-01JUN94

Front PTO

Type . . . . . . . . . . . . . . . electro-hydraulically actuated, oil-cooled disk clutch, engaging/disengaging under load

Engine speed for 1000 rpm front PTO (viewed in direction of travel)

- counterclockwise rotating (21 splines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2185 rpm

LX,10,05 020690-19-01NOV99

Differential

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . helical bevel gear drive

LX,TECHN 001036-19-01APR97

Differential lock

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electro/hydraulic, pedal operated

Disengaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electro/hydraulic, after traction has equalized

LX,RCRA 002945-19-14APR92

Final drives

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . planetary reduction gear

LX,RCRA 002954-19-01APR97

TM4574 (01DEC99) 10-05-5 6110 to 6510S Tractors

070200
PN=20
 Specifications/Parking lock

FWD axle with TLS

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . active spring system with levelling control

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electro/hydro/pneumatic

LX,10,05 020691-19-01NOV99

Front Wheel Drive

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . operated under load, hydraulically controlled drive

with wet disk clutch

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . solenoid valve, electro-hydraulic

Engagement .......................................... with pre-tensioned Belleville springs

Disengagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulically

LX,TECHN 001034-19-01AUG95

Hydraulic Brakes

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . self-adjusting, hydraulically operated wet disk brakes,

individually acting in field operation

LX,RCRA 002889-19-09APR92

Parking Lock

Type . . . . . . . . . . . . . . . . . . . . . . . . . . mechanically operated locking pawl, acting on front wheel drive gear

LX,10,5 004180-19-01MAR93

TM4574 (01DEC99) 10-05-6 6110 to 6510S Tractors

070200
PN=21
 Specifications/Dimensions and weights

Hydraulic System with Axial Piston Pump

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . closed-center system with

Load-Sensing control
System pressure:
min. (stand-by) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 kPa (30 bar; 435 psi)
max. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20000 kPa (200 bar; 2900 psi)

Pump type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . axial piston pump, pressure- and

flow-compensated

LX,RCRA 002891-19-01MAY98

Rockshaft

Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . three-point hitch with two lift cylinders,

activated via stepper motor and valve

Control types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . load, depth, load-and depth control, float position

Control . . . . . . . . . . . . . . . electronic/hydraulic draft link control, draft sensor or position sensor (actual value)
operation box (set-point values)
electronic control unit (processor)

LX,RCRA 002892-19-01MAR93

Front Hitch

Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . controlled via selective control valve

LX,RCRA 002894-19-01APR97

Ground Speeds

Ground speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see Operator’s Manual

LX,RCRA 002895-19-01APR97

Front and Rear Wheels

Tires, wheel treads, tire pressure and ballast . . . . . . . . . . . . . . . . . . . . see Operator’s Manual

LX,RCRA 002896-19-01APR97

Dimensions and Weights

Dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see Operator’s Manual

LX,RCRA 002897-19-01APR97

TM4574 (01DEC99) 10-05-7 6110 to 6510S Tractors

070200
PN=22
 Specifications/Capacities

Capacities

Fuel tank
- 6110L to 6510L and High-Clearance tractors 6110 to 6410* . . . . . . . . . . . . . . . . . . . . 114 L (30.1 U.S. gal.)
- 6110 to 6410 and 6310S to 6510S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 L (43.6 U.S. gal.)
- 6310 and 6410* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 L (48.8 U.S. gal.)

Cooling system
- coolant change, tractors with cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5 L (3.6 U.S. gal.)
- coolant change, tractors without cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 L (2.9 U.S. gal.)

Engine crankcase
- oil change with filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 L (3.2 U.S. gal.)
- oil change without filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 L (2.9 U.S. gal.)

Transmission/hydraulic system
- oil change with filter, SyncroPlus transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 L (13.7 U.S. gal.)
- oil change with filter, Power Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 L (13.7 U.S. gal.)
- oil change with filter, PowrQuad or AutoQuad transmission . . . . . . . . . . . . . . . . . . . . . 49 L (12.9 U.S. gal.)

- extra on tractors with creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 L (0.3 U.S. gal.)

- extra on tractors with FWD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 L (0.8 U.S. gal.)
- extra on tractors with FWD axles that have TLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 L (0.8 U.S. gal.)

FWD axle
- Front axle housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,0 L (1.3 U.S. gal.)
- Final drive housing (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8 L (0.21 U.S. gal.)

FWD axle with TLS

- Front axle housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 L (1.58 U.S. gal)
- Final drive housing (each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8 L (0.21 U.S. gal)

Front PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 L (0.9 U.S. gal.)

Air-conditioning system (R134a refrigerant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300 g (2.86 lb)

* Optional equipment on these tractor models LX,10,05 020692-19-01NOV99

TM4574 (01DEC99) 10-05-8 6110 to 6510S Tractors

070200
PN=23
 Specifications/Fuel, lubricants, hydraulic oil and coolant

DIESEL FUEL

Consult your local fuel distributor for properties of the Fuel lubricity should pass a minimum of 3100 gram
diesel fuel available in your area. load level as measured by the BOCLE scuffing test.

In general, diesel fuels are blended to satisfy the low Sulfur content:
temperature requirements of the geographical area in
which they are marketed. • Sulfur content should not exceed 0.5%. Sulfur
content less than 0.05% is preferred.
Diesel fuels specified to EN 590 or ASTM D975 are • If diesel fuel with sulfur content greater than 0.5%
recommended. sulfur content is used, reduce the service interval for
engine oil and filter by 50%
In all cases, the fuel shall meet the following • DO NOT use diesel fuel with sulfur content greater
properties: than 1.0%

Cetane number of 40 minimum Bio-diesel fuels may be used ONLY if the fuel
Cetane number greater than 50 is preferred, properties meet DIN 51606 or equivalent specification.
especially for temperatures below -20˚C (-4˚F) or
elevations above 1500 m (5000 ft). DO NOT mix used engine oil or any other type of
lubricant with diesel fuel.
Cold Filter Plugging Point (CFPP) below the
expected low temperature OR Cloud Point at least
5˚C (9˚F) below the expected low temperature.

DX,FUEL1 -19-24JAN00

HANDLING AND STORING DIESEL FUEL

N CAUTION: Handle fuel carefully. Do not fill

the fuel tank when engine is running.
IMPORTANT: The fuel tank is vented through the
filler cap. If a new filler cap is
required, always replace it with an
DO NOT smoke while you fill the fuel tank original vented cap.
or service the fuel system.
When fuel is stored for an extended period or if there
Fill the fuel tank at the end of each day’s operation to is a slow turnover of fuel, add a fuel conditioner to
prevent condensation and freezing during cold stabilize the fuel and prevent water condensation.
weather. Contact your fuel supplier for recommendations.

DX,FUEL4 -19-18MAR96

TM4574 (01DEC99) 10-05-9 6110 to 6510S Tractors

070200
PN=24
 Specifications/Fuel, lubricants, hydraulic oil and coolant

DIESEL ENGINE BREAK-IN OIL

New engines are filled at the factory with John Deere After the break-in period, use John Deere PLUS-50®
ENGINE BREAK-IN OIL. During the break-in period, or other diesel engine oil as recommended in this
add John Deere ENGINE BREAK-IN OIL as needed manual.
to maintain the specified oil level.
IMPORTANT: Do not use PLUS-50 oil or engine
Change the oil and filter after the first 100 hours of oils meeting API CH-4, CG4,
operation of a new or rebuilt engine. API CF4, ACEA E3, or ACEA E2
performance levels during the first
After engine overhaul, fill the engine with John Deere 100 hours of operation of a new or
ENGINE BREAK-IN OIL. rebuilt engine. These oils will not
allow the engine to break-in
If John Deere ENGINE BREAK-IN OIL is not properly.
available, use a diesel engine oil meeting one of the
following during the first 100 hours of operation:

• API Service Classification CE

• ACEA Specification E1

PLUS-50 is a registered trademark of Deere & Company DX,ENOIL4 -19-24JAN00

TM4574 (01DEC99) 10-05-10 6110 to 6510S Tractors

070200
PN=25
 Specifications/Fuel, lubricants, hydraulic oil and coolant

DIESEL ENGINE OIL

Use oil viscosity based on the expected air temperature

range during the period between oil changes.

The following oil is preferred.

• John Deere PLUS-50®

The following oil is also recommended:

• John Deere TORQ-GARD SUPREME®

-UN-10OCT97
Other oils may be used if they meet one or more of the
following:

• API Service Classification CH-4

• API Service Classification CG-4

TS1661
• API Service Classification CF-4
• ACEA Specification E3
• ACEA Specification E2

Multi-viscosity diesel engine oils are preferred.

If diesel fuel with sulfur content greater than 0.5% is

used, reduce the service interval by 50%.

Extended service intervals may apply when John Deere

preferred engine oils are used. Consult your John Deere
dealer for more information.

PLUS-50 is a registered trademark of Deere & Company

TORQ-GARD SUPREME is a registered trademark of Deere &

Company DX,ENOIL -19-24JAN00

TM4574 (01DEC99) 10-05-11 6110 to 6510S Tractors

070200
PN=26
 Specifications/Fuel, lubricants, hydraulic oil and coolant

TRANSMISSION AND HYDRAULIC OIL

Use oil viscosity based on the expected air temperature

range during the period between oil changes.

The following oils are preferred:

• John Deere HY-GARD®

• John Deere Low Viscosity HY-GARD®

Other oils may be used if they meet one of the following:

• John Deere Standard JDM J20C

-UN-10OCT97
• John Deere Standard JDM J20D

Use the following oil when a biodegradable fluid is

required:

TS1660
• John Deere BIO-HY-GARD™1

1BIO-HY-GARD meets or exceeds the minimum biodegradability of 80%

within 21 days according to CEC-L-33-T-82 test method. BIO-HY-GARD

should not be mixed with mineral oils because this reduces the
biodegradability and makes proper oil recycling impossible. DX,ANTI -19-10OCT97

FRONT WHEEL DRIVE AXLE OIL

Use oil viscosity based on the expected air temperature

range during the period between oil changes.

The following oil is preferred:

• John Deere HY-GARD®

Other oils may be used if they meet the following:

• John Deere Standard JDM J20C

Use the following oil when a biodegradable fluid is

required:

• John Deere BIO-HY-GARD™1

-UN-17JUN96

1BIO-HY-GARD meets or exceeds the minimum biodegradability of 80%

FX100118

within 21 days according to CEC-L-33-T-82 test method. BIO-HY-GARD

should not be mixed with mineral oils because this reduces the
biodegradability and makes proper oil recycling impossible FX,OIL1 -19-14JUN96

TM4574 (01DEC99) 10-05-12 6110 to 6510S Tractors

070200
PN=27
 Specifications/Fuel, lubricants, hydraulic oil and coolant

DIESEL ENGINE COOLANT

The engine cooling system is filled to provide Water quality is important to the performance of the
year-round protection against corrosion and cylinder cooling system. Distilled, deionized, or demineralized
liner pitting, and winter freeze protection to -37˚C water is recommended for mixing with ethylene glycol
(-34˚F). base engine coolant concentrate.

The following engine coolant is preferred for service: IMPORTANT: Do not use cooling system sealing
additives or antifreeze that contains
• John Deere COOL-GARD Prediluted Coolant sealing additives.

The following engine coolant is also recommended: Coolant drain intervals

• John Deere COOL-GARD Coolant Concentrate in a Drain the factory fill engine coolant, flush the cooling
40 to 60% mixture of concentrate with quality water system, and refill with new coolant after the first 3
years or 3000 hours of operation. Subsequent drain
Other low silicate ethylene glycol base coolants for intervals are determined by the coolant used for
heavy-duty engines may be used if they meet one of service. At each interval, drain the coolant, flush the
the following specifications: cooling system, and refill with new coolant.

• ASTM D5345 (prediluted coolant) When John Deere COOL-GARD is used, the drain
• ASTM D4985 (coolant concentrate) in a 40 to 60% interval may be extended to 5 years or 5000 hours of
mixture of concentrate with quality water operation, provided that the coolant is tested annually
AND additives are replenished, as needed, by adding
Coolants meeting these specifications require use of a supplemental coolant additive.
supplemental coolant additives, formulated for
heavy-duty diesel engines, for protection against If COOL-GARD is not used, the drain interval is
corrosion and cylinder liner erosion and pitting. reduced to 2 years or 2000 hours of operation.

A 50% mixture of ethylene glycol engine coolant in

water provides freeze protection to -37˚C (-34˚F). If
protection at lower temperatures is required, consult
your John Deere dealer for recommendations.

DX,COOL3 -19-05FEB99

TM4574 (01DEC99) 10-05-13 6110 to 6510S Tractors

070200
PN=28
 Specifications/Oil filter

GREASE

Use grease based on NLGI consistency numbers and

the expected air temperature range during the service
interval.

The following grease is preferred:

• John Deere SD POLYUREA GREASE

The following greases are also recommended:

• John Deere HD MOLY GREASE

-UN-30JUN99
• John Deere HD LITHIUM COMPLEX GREASE
• John Deere HD WATER RESISTANT GREASE
• John Deere GREASE-GARD

Other greases may be used if they meet the following:

TS1667
• NLGI Performance Classification GC-LB

IMPORTANT: Some types of grease thickener are not

compatible with others. Consult your
grease supplier before mixing different
types of grease.

DX,GREA1 -19-24JAN00

OIL FILTERS

Filtration of oils is critical to proper operation and

lubrication.

Always change filters regularly as specified in this

manual.

Use filters meeting John Deere performance

specifications.

DX,FILT -19-18MAR96

TM4574 (01DEC99) 10-05-14 6110 to 6510S Tractors

070200
PN=29
 Specifications/Oil filter

MIXING OF LUBRICANTS

In general, avoid mixing different brands or types of Consult your John Deere dealer to obtain specific
oil. Oil manufacturers blend additives in their oils to information and recommendations.
meet certain specifications and performance
requirements.

Mixing different oils can interfere with the proper

functioning of these additives and degrade lubricant
performance.

DX,LUBMIX -19-18MAR96

ALTERNATIVE AND SYNTHETIC

LUBRICANTS

Conditions in certain geographical areas may require

lubricant recommendations different from those printed in
this manual.

Some John Deere brand coolants and lubricants may not

be available in your location.

Consult your John Deere dealer to obtain information

and recommendations.

Synthetic lubricants may be used if they meet the

performance requirements as shown in this manual.

The temperature limits and service intervals shown in

this manual apply to both conventional and synthetic oils.

Re-refined base stock products may be used if the

finished lubricant meets the performance requirements.

DX,ALTER -19-18MAR96

LUBRICANT STORAGE

Your equipment can operate at top efficiency only Make certain that all containers are properly marked
when clean lubricants are used. to identify their contents.

Use clean containers to handle all lubricants. Properly dispose of all old containers and any
residual lubricant they may contain.
Whenever possible, store lubricants and containers in
an area protected from dust, moisture, and other
contamination. Store containers on their side to avoid
water and dirt accumulation.

DX,LUBST -19-18MAR96

TM4574 (01DEC99) 10-05-15 6110 to 6510S Tractors

070200
PN=30
 Specifications/Torques for inch cap screws

UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES

-UN-27SEP99
TORQ1A
SAE Grade Head and Nut Markings

Grade 1 Grade 2b Grade 5, 5.1, or 5.2 Grade 8 or 8.2

Size Lubricateda Drya Lubricateda Drya Lubricateda Drya Lubricateda Drya

N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft

1/4 3.8 2.8 4.7 3.5 6 4.4 7.5 5.5 9.5 7 12 9 13.5 10 17 12.5
5/16 7.7 5.7 9.8 7.2 12 9 15.5 11.5 19.5 14.5 25 18.5 28 20.5 35 26
3/8 13.5 10 17.5 13 22 16 27.5 20 35 26 44 32.5 49 36 63 46

7/16 22 16 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74

1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165

5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640

1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
1-1/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
1-1/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920

1-3/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
1-1/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350

DO NOT use these values if a different torque value Fasteners should be replaced with the same or
or tightening procedure is given for a specific higher grade. If higher grade fasteners are used,
application. Torque values listed are for general use these should only be tightened to the strength of the
only. Check tightness of fasteners periodically. original.

Shear bolts are designed to fail under predetermined Make sure fasteners threads are clean and that you
loads. Always replace shear bolts with identical grade. properly start thread engagement. This will prevent
them from failing when tightening.

Tighten plastic insert or crimped steel-type lock nuts

to approximately 50 percent of the dry torque shown
in the chart, applied to the nut, not to the bolt head.
Tighten toothed or serrated-type lock nuts to the full
a
torque value.
“Lubricated” means coated with a lubricant such as engine oil, or
fasteners with phosphate and oil coatings. “Dry” means plain or zinc
plated without any lubrication.

b Grade 2 applies for hex cap screws (not hex bolts) up to 152 mm
(6-in.) long. Grade 1 applies for hex cap screws over 152 mm (6-in.)
long, and for all other types of bolts and screws of any length. DX,TORQ1 -19-01OCT99

TM4574 (01DEC99) 10-05-16 6110 to 6510S Tractors

070200
PN=31
 Specifications/Torques for metric cap screws

METRIC BOLT AND CAP SCREW TORQUE VALUES

-UN-07SEP99
TORQ2
Property Class Head and Nut Markings

Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9

Size Lubricateda Drya Lubricateda Drya Lubricateda Drya Lubricateda Drya

N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft N·m lb-ft

M6 4.7 3.5 6 4.4 9 6.6 11.5 8.5 13 9.5 16.5 12.2 15.5 11.5 19.5 14.5
M8 11.5 8.5 14.5 10.7 22 16 28 20.5 32 23.5 40 29.5 37 27.5 47 35
M10 23 17 29 21 43 32 55 40 63 46 80 59 75 55 95 70

M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120

M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300

M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800

M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000

M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500

DO NOT use these values if a different torque value Make sure fasteners threads are clean and that you
or tightening procedure is given for a specific properly start thread engagement. This will prevent
application. Torque values listed are for general use them from failing when tightening.
only. Check tightness of fasteners periodically.
Tighten plastic insert or crimped steel-type lock nuts
Shear bolts are designed to fail under predetermined to approximately 50 percent of the dry torque shown
loads. Always replace shear bolts with identical in the chart, applied to the nut, not to the bolt head.
property class. Tighten toothed or serrated-type lock nuts to the full
torque value.
Fasteners should be replaced with the same or
higher property class. If higher property class
fasteners are used, these should only be tightened to
the strength of the original.

a “Lubricated” means coated with a lubricant such as engine oil, or

fasteners with phosphate and oil coatings. “Dry” means plain or zinc
plated without any lubrication. DX,TORQ2 -19-01OCT99

TM4574 (01DEC99) 10-05-17 6110 to 6510S Tractors

070200
PN=32
 Specifications/Torques for inch fittings

TORQUES FOR INCH FITTINGS USED IN THE HYDRAULIC SYSTEM

-UN-24MAR98
LX1020169
A—Bulkhead fitting B—Locknut C—Union nut D—Union nut

Fitting with flat-faced O-ring seal

Thread Union nut Locknut for bulkhead fitting

size
N·m lb-ft N·m lb-ft

9/16 —18 16 12 5 3.5

11/16 —16 24 18 9 6.5
13/16 —16 50 37 17 12.5
1 —14 69 51 17 12.5
1-3/16 —12 102 75 17 12.5
1-7/16 —12 142 105 17 12.5
1-11/16 —12 190 140 17 12.5
2 —12 217 160 17 12.5

The torques in the table above are intended only as When replacing fittings, be sure to use parts with an
approximate values, and do NOT apply if a different equal or higher grade to the parts you are replacing.
torque value is listed for specific fittings at other Items of hardware (e.g. union nuts) that are of a
points in this Manual. higher grade should be tightened to the same torque
value as the parts they replace.
Check fittings regularly to make sure they are seated
properly. It is vitally important to make sure that the sealing
faces are clean and that the O-rings have been
inserted properly.

LX,1005 017113-19-01APR98

TM4574 (01DEC99) 10-05-18 6110 to 6510S Tractors

070200
PN=33
 Specifications/Torques for metric fittings

TORQUES FOR METRIC FITTINGS USED IN THE HYDRAULIC SYSTEM

-UN-21APR98
LX1020170
A—Stud-end fitting B—Groove for metric spec. C—Locknut D—Adjustable fitting

Stud-end fitting and locknut for adjustable fitting

Thread Steel or gray-cast iron Aluminium

size
N·m lb-ft N·m lb-ft

M12x1.5 21 15.5 9 6.6

M14x1.5 33 24 15 11
M16x1.5 41 30 18 13
M18x1.5 50 37 21 15
M22x1.5 69 51 28 21
M27x2 102 75 46 34
M33x2 158 116 71 52
M38x2 176 130 79 58
M42x2 190 140 85 63
M48x2 217 160 98 72

The torques in the table above are intended only as When replacing fittings, be sure to use parts with an
approximate values, and do NOT apply if a different equal or higher grade to the parts you are replacing.
torque value is listed for specific fittings at other Items of hardware (e.g. union nuts) that are of a
points in this Manual. higher grade should be tightened to the same torque
value as the parts they replace.
Check fittings regularly to make sure they are seated
properly. It is vitally important to make sure that the sealing
faces are clean and that the O-rings have been
inserted properly.

LX,1005 017114-19-01APR98

TM4574 (01DEC99) 10-05-19 6110 to 6510S Tractors

070200
PN=34
 Specifications/Oil hose installation

INSTALLING OIL HOSES

On all oil hoses that are secured with hose clamps,

the following procedure is recommended:

-UN-20JUL99
1. Always install oil hoses that are either new or as good
as new. This will ensure that the hose joints are properly
seated.

LX1023516
2. Before joining the hose end to the oil line (or fitting),
always clean both parts of the joint. Use lint-free cloths
or paper towels in conjunction with LOCTITE cleaner
(see table).

3. Apply LOCTITE adhesive behind the bulbous edge of

the oil line (see table).

4. Install the oil hose and tighten the hose clamp.

Tighten to the torques listed below:

-UN-20JUL99
Hose clamp Torque

12-22 mm 5 N·m (3.7 lb-ft)

LX1023517
26-38 mm 6 N·m (4.5 lb-ft)

5. Wait about 30 minutes and then check the torque at

the hose clamp once again.

N CAUTION: When using adhesive and cleaner,

comply with the safety instructions and
instructions for use provided by the
manufacturer.

ADHESIVE AND CLEANER

Version Part number LOCTITE no. Designation

U.S. TY16285 LOCTITE 7649 Cure Primer

U.S. TY24445 LOCTITE 454 Instant Gel Adhesive

Canada TY9485 LOCTITE 7649 Cure Primer

Canada TY16173 LOCTITE 454 Instant Gel Adhesive

LX,2000NA021165-19-01NOV99

TM4574 (01DEC99) 10-05-20 6110 to 6510S Tractors

070200
PN=35
 Specifications/Serial number plates

SERIAL NUMBER PLATES

On the following illustrations the serial number plates of

the various tractor parts are shown. The letters and
numbers on the plates are necessary for warranty claims
and spare part orders.

LX,RCRA 000748-19-11DEC90

Product Identification Number

The plate with the product identification number and the

sub-assembly serial numbers is located at the left-hand
side service door.

-UN-13SEP94
The tractor serial number is located at the right-hand
side of the main frame above the front axle.

NOTE: When ordering tractor spare parts indicate all

LX003716
numbers and letters on this plate.

LX,10,10 006289-19-01JUN94

TM4574 (01DEC99) 10-05-21 6110 to 6510S Tractors

070200
PN=36
 Specifications/Serial number plates

PRODUCT IDENTIFICATION NUMBER AND

COMPONENT SERIAL NUMBERS

Code Components

DT-1 PowrQuad moduls

DT-2 SyncroPlus module
EN-1 Engine
FA-1 Front axle
FI-1 Front PTO
FI-2 Front hitch
FI-3 Front loader
HY-1 Hydraulic pump
OS-1 Cab
OS-2 Roll-over protection
OS-3 Seat
OS-4 Brake valve
OS-5 Steering valve
OS-6 Compressor for air-conditioning
RA-1 Transmission assembly
RI-1 Priority valve
RI-4 Swinging drawbar

-UN-16AUG94
RI-6 Trailer brake valve

LX000556

LX,10,10 012031-19-01JUN97

Engine Serial Number

The engine serial number plate is located on the

right-hand side of engine block.
-UN-12SEP97

NOTE: Besides the engine serial number, the plate

shows the engine type as well. When ordering
spare parts for the engine, indicate all numbers
and letters on this plate.
LX1017577

LX,RCRA 017399-19-01APR98

TM4574 (01DEC99) 10-05-22 6110 to 6510S Tractors

070200
PN=37
 Specifications/Serial number plates

Transmission Serial Number

The transmission serial number plate is located on the

right-hand side of differrential housing.

-UN-09AUG94
NOTE: Besides the transmission serial number and type
this plate shows the transmission ratio of
differential and front wheel drive as well.

LX000554
LX,RCRA 000751-19-01JUL92

Front Wheel Drive Axle Serial Number

The front wheel drive axle serial number plate is located

on the rear, right hand side of the axle.

-UN-09AUG94
LX000555
LX,RCRA 000752-19-11DEC90

Operator’s Cab Serial Number

The operator’s cab serial number plate is located on the

left side at the front, below the cab.

-UN-23SEP94
LX008175
LX,10,10 006290-19-01JUN94

Sub-Assembly Serial Numbers

Fuel injection pump, fuel injection nozzles, alternator,

starting motor, steering unit (hydrostatic steering system),
air conditioning system compressor (if equipped) and the
hydraulic pump also have serial numbers. These
numbers help to distinguish between the different types
of a sub-assembly.

LX,RCRA 000754-19-02JUL92

TM4574 (01DEC99) 10-05-23 6110 to 6510S Tractors

070200
PN=38
 Specifications/Serial number plates

TM4574 (01DEC99) 10-05-24 6110 to 6510S Tractors

070200
PN=39
 Group 10
Tune-Up

SPECIFICATIONS

PTO power1

6110, 6110L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 kW (65 hp)

6210, 6210L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 kW (72 hp)
6310, 6310L, and 6310S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 kW (80 hp)
6410, 6410L, and 6410S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 kW (90 hp)
6510L and 6510S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 kW (95 hp)

Slow idle
- mechaniccal actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875±50 rpm
- electronic actuation at an ambient temperature
above 20˚C (68˚F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850±10 rpm
between 0˚C (32˚F) and 20˚C (68˚F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 875±50 rpm
below 0˚C (32˚F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050±10 rpm

Fast idle
- mechanical actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2460+50 rpm
- electronic actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2460-10/+20 rpm
with AutoQuad activated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 2300 rpm

Rated engine speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 rpm

Air intake system vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 kPa (15 mbar; 0.22 psi)
Air cleaner restriction warning switch
closes at a vacuum of . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6 to 6.4 kPa (56 to 64 mbar; 0.81 to 0.93 psi)

Radiator cap pressure valve

- opens at . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 to 90 kPa (0.70 to 0.90 bar; 10 to 13 psi)
- vacuum (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 kPa (100 mbar; 1.5 psi)

Cooling system test pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 to 60 kPa (0.5 to 0.6 bar; 7 to 8.7 psi)

1With engine run in (more than 100 hours of operation) and engine
and transmission at operating temperature, measured by means of a
dynamometer. Permissible deviation ± 5%. LX,10,10 020699-19-01NOV99

USING HIGH-PRESSURE WASHERS

IMPORTANT: Directing pressurized water at elec-

tronic/electrical components or
connectors, bearings and hydraulic
-UN-18OCT88

seals, fuel injection pumps or other

sensitive parts and components may
cause product malfunctions. Reduce
pressure, and spray at a 45 to 90
degree angle.
T6642EJ

FX,CLEAN -19-06FEB95

TM4574 (01DEC99) 10-10-1 6110 to 6510S Tractors

070200
PN=40
 Tune-Up/Preliminary engine test

PRELIMINARY ENGINE TEST

Before tuning up an engine, determine whether a

tune-up will restore operating efficiency. Carry out the
following checks:

1. After engine has been stopped for several hours,

carefully loosen crankcase drain plug and watch for any
water to seep out. A few drops could be due to
condensation, but any more than this would indicate
problems which require engine repairs rather than just a
tune-up. Refer to the Technical Manual “Engines” in the
event of malfunctions.

2. With engine stopped, inspect engine coolant for an oil

film. With engine running, inspect coolant for air bubbles.
Either condition would indicate problems which require
engine repairs rather than just a tune-up. Refer to the
Technical Manual “Engines” in the event of malfunctions.

3. Perform a dynamometer test and record horsepower.

See Technical Manual “Operation and Tests”.

Repeat dynamometer test after engine tune-up and

compare results.

4. Perform compression test as instructed in Technical

Manual “Engines”.

LX,EINST 001135-19-14MAR91

TM4574 (01DEC99) 10-10-2 6110 to 6510S Tractors

070200
PN=41
 Tune-Up/On tractor

TRACTOR TUNE-UP

-UN-28JUL94
LX001138
A—Fuel tank C—Fuel transfer pump E—Fuel injection pump F—Fuel injection nozzles
B—Fuel filter D—Fuel level sending unit

Check complete fuel system for leaks and repair, if

necessary.

LX,EINST NA1146-19-01JUN94

Remove and clean air cleaner element

Open housing and pull out element to the side.

A—Cover
-UN-18AUG95

B—Air cleaner
LX005012

LX,10,10 017054-19-01APR98

TM4574 (01DEC99) 10-10-3 6110 to 6510S Tractors

070200
PN=42
 Tune-Up/On tractor

Check if safety element (see arrow) is properly

installed

Replace, if necessary.

-UN-15AUG97
LX1017554
LX,10,AD 013103-19-01NOV97

Check rubber dust unloading valve

IMPORTANT: Never run the engine when the dust

unloading valve is removed!

-UN-15AUG97
Make sure that rubber dust unloading valve (see arrow)
is in good condition.

LX1017555
LX,10,AD 013104-19-01NOV97

Check air intake system connections for leaks

Check restriction in air intake system by measuring

vacuum (see Technical Manual “Operation and Tests”).

-UN-24OCT97
LX1018204

LX,10,10 017058-19-01APR98

Check crankcase vent hose for clogging

If necessary, remove vent hose and clean in a suitable

solvent.
-UN-15AUG97

A—Vent hose
LX1017557

LX,10,AD 013106-19-01NOV97

TM4574 (01DEC99) 10-10-4 6110 to 6510S Tractors

070200
PN=43
 Tune-Up/On tractor

Clean radiator grille screens

-UN-21APR98
LX1020173
LX,10,10 017057-19-01APR98

Clean radiator and oil cooler

To clean part of radiator (B) located behind oil

cooler (A), loosen oil cooler and pull it slightly upward.

-UN-28MAY98
A—Oil cooler
B—Radiator

LX1020472
LX,10,10 017062-19-01APR98

Cleaning the screens*

Remove the three screens (A) from the condenser and

give them a clean.

-UN-28MAY98
LX1020473
* Not always equipped on tractors without air-conditioning. LX,10,10 017063-19-01APR98

Clean condenser

On tractors equipped with air conditioning system, clean

condenser.
-UN-28MAY98

Remove condenser retaining screws (A) and then pull

condenser (B) out to the top.
LX1020474

LX,10,10 017064-19-01APR98

TM4574 (01DEC99) 10-10-5 6110 to 6510S Tractors

070200
PN=44
 Tune-Up/On tractor

Check radiator cap

Use special tester for cap check (see Technical Manual

“Operation and Tests”).

-UN-15AUG97
LX1017572
LX,10,AD 013109-19-01NOV97

Check radiator (A) for leaks

Clean cooling system as described under “Replacing

Coolant” in the Operator’s Manual.

-UN-08SEP97
See Technical Manual “Operation and Tests” in the
event of malfunctions.

LX1017560
LX,10,AD 013110-19-01NOV97

Check engine thermostat

See Technical Manual “Engines”.

-UN-15AUG97
LX1017561

LX,10,AD 013111-19-01NOV97

Check fuel transfer pump operation

See Technical Manual “Operation and Tests”,

Section 230, Group 20A in the event of malfunctions.
-UN-19SEP94

A—Fuel transfer pump

LX005502

LX,10,10 NA4241-19-01JUN94

TM4574 (01DEC99) 10-10-6 6110 to 6510S Tractors

070200
PN=45
 Tune-Up/On tractor

CHECKING THE FUEL FILTER

Should water or sediment deposits have settled in filter,

proceed as follows:

-UN-12MAY98
Loosen drain screw (A) and bleed screw (B).

Retighten the two screws as soon as water and

sediment deposits have drained out.

LX1020556
If water was present in fuel filter, then also slacken off
the drain screw (C) under the fuel tank by one turn. After
draining off any water deposits, retighten drain screw to
12 N·m (9 lb-ft).

Afterwards, bleed the air from the fuel system.

A—Drain screw

-UN-11DEC96
B—Bleed screw
C—Drain screw (fuel tank)

LX1015632
LX,10,10 017065-19-01APR98

BLEEDING THE FUEL SYSTEM

The fuel system must be bled whenever the fuel tank

has been run dry.

Turn key in main switch one position to the right so that

the fuel transfer pump is operating. Keep the pump
running for approx. 20 seconds.

LX,OASREQ004957-19-01JUL95

Clean the water trap

NOTE: The fuel filter is located on the left-hand side.

A—Drain plug
-UN-12MAY98
LX1020557

LX,10,10 017066-19-01APR98

TM4574 (01DEC99) 10-10-7 6110 to 6510S Tractors

070200
PN=46
 Tune-Up/Checking engine speeds

Run the engine until it is warm, and check engine

speeds

-UN-01OCT97
Slow idle:
- With mechanical actuation 850±50 rpm
- With electronic actuation 850 rpm

LX1017683
Fast idle:
- With mechanical actuation 2460±50 rpm
- With electronic actuation 2460 rpm

See Component Technical Manual for “Engines” or

Section 30, Group 05 should speeds have to be
adjusted.

LX,10,10 020700-19-01NOV99

Check setting of fuel injection pump

See Component Technical Manual for “Engines”.

-UN-12MAY98
LX1020558
LX,10,10 017067-19-01APR98

Check setting of speed control linkage

See Section 30, Group 05.

-UN-12MAY98
LX1020559

LX,10,10 017068-19-01APR98

TM4574 (01DEC99) 10-10-8 6110 to 6510S Tractors

070200
PN=47
 Tune-Up/Checking engine speeds

Clean battery, cables and battery box with a clean

cloth

If necessary, remove oxidation on connectors using a

wire brush.

-UN-15AUG97
Coat battery poles and connectors with petroleum jelly.

Check level of electrolyte in each battery cell.

LX1017574
Take off caps (A). The electrolyte should be above the
mark. Top up with distilled water only.

NOTE: If water must be added to battery more often

than every 200 hours of operation, alternator may
be overcharging.

See Technical Manual “Operation and Tests” in the

event of malfunctions.

LX,AD 001153-19-01NOV97

Check operation of starting motor

IMPORTANT: Do not operate starter more than

20 seconds at a time. Turn main switch
to “zero” position and wait at least one

-UN-15AUG97
minute before trying again.

See Technical Manual “Operation and Tests” in the

event of any malfunction.

LX1017567
LX,10,AD 013118-19-01NOV97

TM4574 (01DEC99) 10-10-9 6110 to 6510S Tractors

070200
PN=48
 Tune-Up/Checking engine speeds

NEUTRAL START CIRCUIT

Tractors with SyncroPlus transmission:

1. Depress clutch pedal.

-UN-09OCT97
2. Move range shift lever (A) to neutral.
3. Move gear shift lever (B) to any gear.
4. Turn key in main switch as far as it will go to the
right. The starting motor must NOT turn over. If it does,

LX1017769
see your John Deere dealer immediately.
5. Repeat the test in all the other gears.

Tractors with Power Reverser:

1. Depress clutch pedal.

2. Move range shift lever (A) to neutral.
3. Move reverse drive lever (C) to “forward” or “reverse”.

-UN-21APR98
4. Turn key in main switch as far as it will go to the
right. The starting motor must NOT turn over. If it does,
see Technical Manual “Operation and Tests”.
5. Repeat the test in the other direction of travel.

LX1020174
LX,10,10 017060-19-01APR98

TM4574 (01DEC99) 10-10-10 6110 to 6510S Tractors

070200
PN=49
 Tune-Up/Checking engine speeds

NEUTRAL START CIRCUIT

Tractors with PowrQuad transmission:

Mechanical forward/reverse

1. Depress clutch pedal.

-UN-21APR98
2. Move range shift lever (A) to neutral.
3. Move reverse drive lever (B) to “forward”.
4. Turn key in main switch as far as it will go to the
right. The starting motor must NOT turn over. If it does,

LX1020178
see Technical Manual “Operation and Tests”.
5. Repeat the test in “reverse”.

Mech. forward/reverse

Electrical forward/reverse

1. Depress clutch pedal.

2. Move range shift lever (A) to neutral.
3. Reverse drive lever (B) must be in neutral.

-UN-23SEP97

-UN-23SEP97
4. Start the engine and wait 6—7 seconds.
5. Move reverse drive lever (B) to “forward” or “reverse”.

If the reverse drive lever remains in the selected position

LX1017740

LX1016114
without being held there manually, the neutral start circuit
is operating correctly.

If the reverse drive lever moves INSTANTLY by itself Electrical forward/reverse

from “forward” or “reverse” to neutral without being
moved by hand, then see Technical Manual “Operation
and Tests”, Section 255, Group 10.

LX,10,10 017061-19-01APR98

Check operation of lighting system

Check headlights for correct adjustment. Adjust, if

necessary.
-UN-13MAR96

When equipped, check lights on cab frame and adjust, if

necessary.

See Technical Manual “Operation and Tests” in the

event of any malfunction.
LX001107

LX,EINST 001158-19-01APR98

TM4574 (01DEC99) 10-10-11 6110 to 6510S Tractors

070200
PN=50
 Tune-Up/Tractor operation check

BACK-UP ALARM CHECK

With PowrQuad transmission

Move switch (A) to the “ON” position. Indicator light (B)

-UN-14JUL95
glows. Start the engine. Put gear shift lever in reverse
“R”.
The back-up alarm (C) is audible.

With SyncroPlus transmission

LX009755
Move switch (A) to the “ON” position. Indicator light (B)
glows. Start the engine. Engage reverse gear. As the
clutch engages, back-up alarm (C) is audible.

NOTE: The back-up alarm can be switched OFF by

moving switch (A) to the “OFF” position.

-UN-28MAY98
In the event of a fault, refer to Section 240, Group 15 of
the “Operation and Tests” manual.

LX1020704
LX,10,10 012029-19-01APR98

FINAL ENGINE CHECK

Measure engine horsepower with a dynamometer. See

Technical Manual “Operation and Tests”.

-UN-28JUL94
NOTE: Compare performance with test carried out before
tune-up.

LX001108

LX,EINST 001159-19-14MAR91

TRACTOR OPERATION CHECK

Check power train, steering and brakes, hydraulic system

and operator’s cab as described in the Operator’s
Manual.

Refer to the relevant Group of the Technical Manual in

the event of any malfunction.

LX,EINST 001160-19-01MAR93

TM4574 (01DEC99) 10-10-12 6110 to 6510S Tractors

070200
PN=51
 Group 15
Predelivery Inspection

PREDELIVERY INSPECTION

The John Deere delivery receipt, when properly filled out

and signed by the dealer and customer, verifies
predelivery and delivery services were satisfactorily
performed. When delivering the tractor, give the
customer his copy of the delivery receipt and operators
manual. Be sure to explain their purposes to him.

Because of the shipping factors involved, plus extra

finishing touches necessary to promote customer
satisfaction, there are certain predelivery services that
must be performed by the dealer. These services are
listed in the first of two sections on the predelivery form.
The second section is a list of factory inspections that
must be verified by the dealer.

Fill the form in completely and sign it. This will certify the
proper delivery service has been completed. Perform all
services listed and check each job off as it is completed.

The product identification and component serial number

plate must be attached to the left-hand service door as
described in Group 05.

Make three photocopies of the product identification and

component serial numbers and affix them to the spaces
provided in the Operator’s Manual. Then distribute the
pages as specified.

LX,CRA10 003113-19-01APR96

TM4574 (01DEC99) 10-15-1 6110 to 6510S Tractors

070200
PN=52
 Predelivery Inspection/Predelivery inspection

TM4574 (01DEC99) 10-15-2 6110 to 6510S Tractors

070200
PN=53
 Section 20
ENGINE
Contents
Page

Group 00—Engine Removal and Installation

Special tools . . . . . . . . . . . . . . . . . . . . 20-00-1
Specifications . . . . . . . . . . . . . . . . . . . 20-00-2
Engine
Removal . . . . . . . . . . . . . . . . . . . . . 20-00-3
Installation . . . . . . . . . . . . . . . . . . . . 20-00-14
Engine mountings
Replacement . . . . . . . . . . . . . . . . . . 20-00-18

TM4574 (01DEC99) 20-1 6110 to 6510S Tractors

070200
PN=1120
 Contents

TM4574 (01DEC99) 20-2 6110 to 6510S Tractors

070200
PN=1121
 Group 00
Engine Removal and Installation

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Load positioning slings . . . . . . . . . . . . . . D01042AA

Engine removal and installation

This tool permits the adjustment of the angle of the load

-UN-14NOV95
being handled.

D01042AA
LX,20,00 009027-19-01AUG95

LX002476 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-1

Removal and installation of tractor components

LX,CRA50 002840-19-01OCT93

LX002297 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-2

Removal and installation of tractor components

LX,CRA50 002753-19-01OCT93

JDE83 -UN-15MAR96

Turning tool . . . . . . . . . . . . . . . . . . . . . . . . . JDE83

Turning the engine of 4-cylinder tractors

LX,CRA20 002202-19-01APR96

KJD10160 -UN-14NOV95

Special box wrench . . . . . . . . . . . . . . . . . . KJD10213

Removing and installing the starting motor

LX,2000 014718-19-01NOV97

TM4574 (01DEC99) 20-00-1 6110 to 6510S Tractors

070200
PN=54
 Engine Removal and Installation/Specifications

SPECIFICATIONS

Item Measurement Specification

Cable to terminal 30 of starting Torque 30 N·m (23 lb-ft)

motor, hex. nut

Cable to terminal 50 of starting Torque 1 to 1.3 N·m (9 to 11 lb-in)

motor, fillister-head screw

Jointed shaft to drive flange of FWD Torque 135 N·m (100 lb-ft)
axle, cap screw

Jointed shaft to drive flange of Torque 135 N·m (100 lb-ft)

engine clutch, corrugated-head
screw

Engine support bracket to flywheel Torque 95 N·m (70 lb-ft)

housing, cap screw

Engine support bracket to main Torque 95 N·m (70 lb-ft)

frame, cap screw

Engine mountings, cap screw Torque 100 N·m (75 lb-ft)

Coolant Capacity approx. 11 L (2.9 US.gal.)

LX,2000NA013056-19-01APR98

TM4574 (01DEC99) 20-00-2 6110 to 6510S Tractors

070200
PN=55
 Engine Removal and Installation/Engine

Disengage the front grille and disconnect plugs (A) to

(E).

Take off the side panels and remove the service doors.

-UN-20OCT99
LX1023931
LX,2000 014719-19-01NOV99

Disconnect battery terminals and remove the battery.

NOTE: On tractors with battery cut-off switch, the battery

is installed the other way round (compared with
the illustration).

-UN-22SEP97
N CAUTION: Disconnect the negative terminal
first. Always reconnect the positive terminal
first. Always pay close attention to battery

LX1016764
terminals.

N CAUTION: Comply with safety intructions on

how to handle batteries (see Section 05). 110 Ah battery

A—Positive terminal
B—Negative terminal

-UN-26MAY98
LX1017847
154 Ah battery
LX,2000 014721-19-01NOV99

Remove screens (A; if equipped).

-UN-13MAY98
LX1017832

LX,2000 014722-19-01APR98

TM4574 (01DEC99) 20-00-3 6110 to 6510S Tractors

070200
PN=56
 Engine Removal and Installation/Engine

Drain the coolant.

To do this, turn tap (A) until coolant emerges from the

drain hose. Trap the coolant in a suitable container.

-UN-15SEP97
LX1016762
LX,2000AD013061-19-01NOV97

Disconnect starting motor cables (A), (B) and (C).

N CAUTION: First make sure that the circuit is

broken.

-UN-05MAY98
LX1017833
LX,2000 014726-19-01APR98

Disconnect alternator by removing nuts (A) and (B).

N CAUTION: First make sure that the circuit is

broken.

-UN-05MAY98
Disconnect plug (C) and break connection (D).

LX1017834

LX,2000 014727-19-01APR98

On tractors with muffler pipe to top right:

Remove metal shield (A) and retainer (B).

NOTE: On tractors with flexible muffler pipe, the metal

-UN-05MAY98

shield is fixed to the pipe with a clamp.

LX1017835

LX,2000 014741-19-01NOV99

TM4574 (01DEC99) 20-00-4 6110 to 6510S Tractors

070200
PN=57
 Engine Removal and Installation/Engine

Unscrew ground cable (A) from the cylinder head.

If hose clamps are equipped, slacken off clamp (B) and

remove clamp (C)1.

-UN-05MAY98
Remove metal shield (D) and pipe (E).

NOTE: On tractors with flexible muffler pipe, clamp (C) is

installed differently.

LX1017836
1 Tractors with air-conditioning only. LX,2000 014740-19-01NOV99

Remove heater hose (A; if equipped).

Disconnect coolant hose (B) where it joins the coolant

pump.

-UN-05MAY98
NOTE: Use a suitable container to trap coolant as it
emerges.

LX1017837
LX,2000 014725-19-01APR98

Disconnect heater hose (A; if equipped) from the engine

block.

NOTE: Use a suitable container to trap coolant as it

emerges.

-UN-06MAY98
LX1017859
LX,2000 016682-19-01APR98

Disconnect plugs (A), (B) and (D; if equipped). Take

screw out of clamp (C).
-UN-06MAY98
LX1017838

LX,2000 014728-19-01APR98

TM4574 (01DEC99) 20-00-5 6110 to 6510S Tractors

070200
PN=58
 Engine Removal and Installation/Engine

Break all cable connections (A) to (C).

In addition, pull the cables off the oil pressure switch and
coolant temperature sending unit.

-UN-13MAY98
LX1017862
LX,2000 014732-19-01APR98

On tractors with AutoQuad, pull out plug (A).

-UN-13OCT99
LX1023932
LX,2000 021164-19-01NOV99

Disconnect ground cable (A; if equipped) from the engine

block.

-UN-13MAY98
LX1017864

LX,2000 016680-19-01APR98

Take screw (A) out of the retainer for the starting motor
relay.
-UN-06MAY98
LX1017839

LX,2000 014729-19-01APR98

TM4574 (01DEC99) 20-00-6 6110 to 6510S Tractors

070200
PN=59
 Engine Removal and Installation/Engine

Disconnect fuel hoses (A) and (B) from the fuel lines.

-UN-13OCT97
LX1017783
LX,2000AD013069-19-01NOV97

Remove speed control linkage1 (A).

-UN-13OCT97
LX1017779
1 Not equipped on tractors with AutoQuad. LX,2000AD013064-19-01NOV99

Tractors with air-conditioning:

Relieve tension on drive belt; take drive belt off the

compressor.

-UN-07MAY98
See also Section 30, Group 20.

LX1017858
LX,2000 014734-19-01APR98

TM4574 (01DEC99) 20-00-7 6110 to 6510S Tractors

070200
PN=60
 Engine Removal and Installation/Engine

Disconnect oil cooler hoses (A) and (B) from the oil
cooler lines.

NOTE: Trap oil as it emerges. Seal the lines and oil

cooler.

-UN-26MAY98
Remove intake hose (C).

IMPORTANT: Seal off the turbocharger or intake

LX1017850
passage.

Tractors with air-conditioning:

Remove air cleaner (D). See Section 30, Group 15.

Remove strut (E).

Take attaching screws (F) out of the condenser.

LX,2000 014739-19-01APR98

Remove retainers (A), (B), (C) and (D).

Disconnect coolant hose (E) where it meets the

thermostat housing.

-UN-08MAY98
NOTE: Use a suitable container to trap coolant as it
emerges.

LX1017849
LX,2000 014733-19-01APR98

TM4574 (01DEC99) 20-00-8 6110 to 6510S Tractors

070200
PN=61
 Engine Removal and Installation/Engine

Tractors with muffler pipe to the right:

Slacken off clamp (A) and unbolt bracket (B) from the
cylinder head.

-UN-08MAY98
Lift off the muffler.

LX1017851
On tractors with flexible muffler pipe, open clamps (C),
(D) and (E) to remove the muffler.

-UN-20OCT99
LX1023934
LX,2000 014735-19-01NOV99

Tractors with muffler pipe to the left:

Take out screws (A).

-UN-19APR96
LX012297
Unfasten clamp (B) and take off the exhaust pipe.

Take out screws (C) and remove muffler pipe (D).

Open clamp (E), unscrew the bracket on the cylinder

-UN-15SEP97

head and remove muffler (F).

LX1016761

LX,2000 016684-19-01APR98

TM4574 (01DEC99) 20-00-9 6110 to 6510S Tractors

070200
PN=62
 Engine Removal and Installation/Engine

Take out screws (A) and remove cross-member (B).

-UN-06MAY98
LX1017840
LX,2000 014736-19-01APR98

Tractors with air-conditioning:

Remove screw from clamp (A).

Take attaching screws (B) out of the compressor.

-UN-06MAY98
LX1017845
LX,2000 014737-19-01APR98

Take nuts (A) off the front frame attaching point.

-UN-22SEP97
LX1016765

LX,2000AD013060-19-01NOV97

Remove retaining nuts (A) from the left and right sides of
the front frame.
-UN-13OCT97
LX1017782

LX,2000AD013066-19-01NOV97

TM4574 (01DEC99) 20-00-10 6110 to 6510S Tractors

070200
PN=63
 Engine Removal and Installation/Engine

Tractors with air-conditioning:

From above, pull out the condenser. Place it together

with the compressor on top of the cylinder head and
secure it so that it cannot topple over.

IMPORTANT: Before placing the condenser on top of

the cylinder head, protect the fins on
the bottom by attaching thick
cardboard to them with adhesive tape.

IMPORTANT: Do not apply pressure to the lines and

hoses of the air-conditioning system.

Raise the front frame and lift it off from the front. Then
place it on a suitable support.

NOTE: This job requires two assistants.

-UN-06MAY98
LX1017841
LX,2000 016666-19-01APR98

Tractors with air-conditioning:

Place the compressor together with the condenser on a

suitable support.

-UN-06MAY98
LX1017842
LX,2000 016665-19-01APR98

If a drive system is equipped to power front-end

attachments, remove it. See Section 56, Group 40.

LX,2000AD013641-19-01NOV97

TM4574 (01DEC99) 20-00-11 6110 to 6510S Tractors

070200
PN=64
 Engine Removal and Installation/Engine

Remove engine jointed shaft (see Section 56,

Group 05).

-UN-18NOV94
LX001901
LX,20,00 005097-19-01OCT93

Install suspension eyes (A) and (B) on the engine and

attach suitable lifting tackle.

On tractors with air-conditioning, it is first necessary to

remove the compressor support.

-UN-06MAY98
LX1017843
LX,2000 016667-19-01APR98

Take out screws (A) on the front and rear engine

mountings.

-UN-06MAY98
LX1017854
-UN-06MAY98
LX1017855

LX,2000 014720-19-01APR98

TM4574 (01DEC99) 20-00-12 6110 to 6510S Tractors

070200
PN=65
 Engine Removal and Installation/Engine

Tractors with muffler pipe to top right:

NOTE: This part of the procedure does not apply if the

tractor has a flexible muffler pipe.

-UN-06MAY98
Take out cap screws (A).

LX1017856
Raise engine slightly and take out bracket (B).

NOTE: Hoses (C) are equipped only on tractors with

air-conditioning.

-UN-06MAY98
LX1017857
LX,2000 016683-19-01NOV99

Carefully lift the engine out of the main frame.

NOTE: One assistant is required for this job. Pay

attention to the cables and hoses.

-UN-06MAY98
LX1017844
LX,2000 016669-19-01APR98

TM4574 (01DEC99) 20-00-13 6110 to 6510S Tractors

070200
PN=66
 Engine Removal and Installation/Engine

INSTALLING THE ENGINE

Install suspension eyes and lifting tackle on engine.

Carefully lower the engine onto the mountings in the

main frame.

NOTE: One assistant is required for this job.

A— Self-locking nut
B— Cap screw
C— Washer
D— Rubber support pad
E— Rubber support pad
F— Supporting cup

-UN-01OCT97
LX1017787
Front mounting shown on left

LX,2000 016668-19-01APR98

Tractors with muffler pipe to the right:

Lay out cables and hoses as shown, and install

bracket (B).

-UN-06MAY98
NOTE: Hoses (C) are for tractors with air-conditioning
only.

LX1017857

Tighten cap screws (A) to 95 N·m (70 lb-ft).

-UN-06MAY98
LX1017856

LX,2000 016670-19-01APR98

TM4574 (01DEC99) 20-00-14 6110 to 6510S Tractors

070200
PN=67
 Engine Removal and Installation/Engine

Tighten screws (A) on the front and rear engine

mountings to 100 N·m (75 lb-ft).

-UN-06MAY98
LX1017854
-UN-06MAY98
LX1017855
LX,2000 016671-19-01APR98

If a drive system is equipped to power front-end

attachments, install it.

See Section 56, Group 40.

LX,2000AD013646-19-01NOV97

TM4574 (01DEC99) 20-00-15 6110 to 6510S Tractors

070200
PN=68
 Engine Removal and Installation/Engine

Lower the front frame into position. Install and tighten

nuts (A) at the front and rear attaching points.

-UN-22SEP97
LX1016765
-UN-13OCT97
LX1017782
LX,2000AD013648-19-01NOV97

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

IMPORTANT: When assembling, make absolutely IMPORTANT: For instructions on how to install oil
certain that none of the lines hoses, see Section 10, Group 05.
(electrical, hydraulic, pneumatic or
fuel) are trapped or damaged. Make
sure they do not come into contact
with moving parts or sharp edges.

LX,WICHTIG,1 -19-01NOV99

TM4574 (01DEC99) 20-00-16 6110 to 6510S Tractors

070200
PN=69
 Engine Removal and Installation/Engine

Do not install and connect the battery until final

assembly is completed.

N CAUTION: Connect the positive terminal first

and the negative terminal second.

-UN-22SEP97
Pay close attention to the symbols marked on
the battery.

A—Positive terminal
B—Negative terminal

LX1016764
LX,2000AD013649-19-01NOV97

• Add coolant.

• Bleed the fuel system. See Section 30, Group 10.

• Check level of oil in engine.

• Adjust the speed control linkage.

LX,2000AD013650-19-01NOV97

TM4574 (01DEC99) 20-00-17 6110 to 6510S Tractors

070200
PN=70
 Engine Removal and Installation/Engine mountings

REPLACING THE ENGINE MOUNTINGS

1. Open the hood. 4. Remove air shroud from radiator.

2. Remove the side panels. To carry out these jobs, proceed as under
“Removing the Engine”.
3. Disconnect the electrical circuit.

LX,2000 016672-19-01APR98

Tractors with Suspended FWD Axle (SFA):

Remove hood and install suspension eyes (A) and (B).

NOTE: On 4-cylinder tractors with air-conditioning, it is

-UN-06MAY98
first necessary to remove the compressor
support. Do NOT disconnect the refrigerant lines.
First relieve tension on drive belt.

LX1017843
Install lifting tackle and secure the engine so that it
cannot go any lower.

IMPORTANT: Use only sufficient force to hold the

engine steady.

LX,2000 016674-19-01APR98

Tractors with FWD axle:

Remove jointed shaft of FWD axle. See Section 56,

Group 05. -UN-23NOV94
LX001121

LX,2000 016673-19-01APR98

TM4574 (01DEC99) 20-00-18 6110 to 6510S Tractors

070200
PN=71
 Engine Removal and Installation/Engine mountings

Tractors without Suspended FWD Axle (SFA):

Use a jack and as large a block of wood as possible to

support the engine so that it cannot go any lower.

-UN-13MAY98
IMPORTANT: Use only sufficient force to support the
engine.

LX1017863
LX,2000 016675-19-01APR98

REAR ENGINE MOUNTINGS

Take out cap screws (A) and remove screw (B) from the
engine mounting.

-UN-13MAY98
Remove the support and replace the engine mounting.

N CAUTION: It is VITAL to make sure that the

engine is properly secured (avoid the risk of

LX1017866
accidents)!

Never change more than one engine mounting

at a time.

LX,2000 016676-19-01APR98

Install support (A). Insert cap screws (B) and tighten

them to 80 N·m (60 lb-ft).

Install screw (C) in engine mounting and tighten it to

100 N·m (75 lb-ft).
-UN-13MAY98
LX1017867

LX,2000 016677-19-01JUN98

TM4574 (01DEC99) 20-00-19 6110 to 6510S Tractors

070200
PN=72
 Engine Removal and Installation/Engine mountings

LAYOUT OF ENGINE MOUNTINGS

A— Self-locking nut
B— Cap screw
C— Washer
D— Rubber support pad
E— Rubber support pad
F— Supporting cup

-UN-01OCT97
LX1017787
Front mounting shown on left

LX,2000 016679-19-01APR98

FRONT ENGINE MOUNTINGS

Take screw (A) out of engine mounting.

Take out cap screws (B). Move the support downward,

-UN-13MAY98
and replace the engine mounting.

N CAUTION: It is VITAL to make sure that the

engine is properly secured (avoid the risk of

LX1017852
accidents)!

Never change more than one engine mounting

at a time.

LX,2000 016678-19-01APR98

TM4574 (01DEC99) 20-00-20 6110 to 6510S Tractors

070200
PN=73
 Engine Removal and Installation/Engine mountings

Tighten cap screws (A) to 95 N·m (70 lb-ft).

Tighten screw in engine mounting to 100 N·m (75 lb-ft).

-UN-13MAY98
LX1017868
LX,2000 016681-19-01APR98

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

TM4574 (01DEC99) 20-00-21 6110 to 6510S Tractors

070200
PN=74
 Engine Removal and Installation/Engine mountings

TM4574 (01DEC99) 20-00-22 6110 to 6510S Tractors

070200
PN=75
 Section 30
FUEL, AIR INTAKE, COOLING AND
EXHAUST SYSTEMS
Contents
Page Page

Group 05—Speed Control Linkage

General information . . . . . . . . . . . . ... 30-05-1 Group 25—Cold Weather Starting Aids
Specifications . . . . . . . . . . . . . . . . ... 30-05-1 Fuel preheater . . . . . . . . ...... .... . 30-25-1
Electric starting aid . . . . . ...... .... . 30-25-1
Adjustments
Coolant heater . . . . . . . . ...... .... . 30-25-2
Hand throttle and accelerator pedal ... 30-05-2
Transmission oil preheater ...... .... . 30-25-2
Speed control . . . . . . . . . . . . . . . ... 30-05-3
Exploded views
Group 30—Exhaust System
Hand throttle lever . . . . . . . . . . . . . . . 30-05-4
General information . . . . . . . . . . . . . .. 30-30-1
Accelerator pedal . . . . . . . . . . . . . . . 30-05-5
Specifications . . . . . . . . . . . . . . . . . .. 30-30-1
Adjusting the ball joints . . . . . . . . . . . . . 30-05-8 Exhaust to top left
Installing the ball joint . . . . . . . . . . . . . . 30-05-9 Installing the muffler . . . . . . . . . . . .. 30-30-1
Changing the potentiometer . . . . . . . . . . 30-05-9 Installing the muffler pipe . . . . . . . . .. 30-30-2
Installing the exhaust pipe . . . . . . . .. 30-30-3
Group 10—Fuel System Exhaust to top right
General information . . . . . . . . . . . . . . . 30-10-1 Installing the muffler . . . . . . . . . . . .. 30-30-4
Special tools . . . . . . . . . . . . . . . . . . . . 30-10-1 Exploded view (up to tractor ser. no.
Removing the fuel tank . . . . . . . . . . . . . 30-10-1 244528) . . . . . . . . . . . . . . . . . . .. 30-30-7
Installing the fuel tank . . . . . . . . . . . . . . 30-10-3 Exploded view (from tractor ser. no.
Replacing the fuel gauge sending unit . . . 30-10-4 244529) . . . . . . . . . . . . . . . . . . .. 30-30-9
Replacing the fuel transfer pump . . . . . . 30-10-6 Exhaust to bottom right
Changing the fuel filter . . . . . . . . . . . . . 30-10-6 Installing the muffler . . . . . . . . . . . . . 30-30-10
Bleeding the fuel system . . . . . . . . . . . . 30-10-7 Exploded view . . . . . . . . . . . . . . . . . 30-30-10
Install check valve in fuel system . . . . . . 30-10-7

Group 15—Air Intake System

General information . . . . . . . . . . . . . . . 30-15-1
Exploded view . . . . . . . . . . . . . . . . . . . 30-15-1

Group 20—Cooling System

General information . . . . . . . . . . . . . .. 30-20-1
Specifications . . . . . . . . . . . . . . . . . .. 30-20-1
Radiator
Removal . . . . . . . . . . . . . . . . . . . .. 30-20-2
Changing the fan or viscous fan drive . 30-20-4
Installation . . . . . . . . . . . . . . . . . . . .. 30-20-5
Oil hose installation . . . . . . . . . . . . . .. 30-20-6
Drive belt
Relieving . . . . . . . . . . . . . . . . . . . . . 30-20-7
Replacing . . . . . . . . . . . . . . . . . . . . 30-20-7
Replacing drive belt tensioner . . . . . . . 30-20-8
Repairing fan console . . . . . . . . . . . . . . 30-20-9

TM4574 (01DEC99) 30-1 6110 to 6510S Tractors

070200
PN=1122
 Contents

TM4574 (01DEC99) 30-2 6110 to 6510S Tractors

070200
PN=1123
 Group 05
Speed Control Linkage

GENERAL INFORMATION

Every time you replace speed control components, IMPORTANT: Every time you replace or adjust
always do a check on the hand throttle and foot components of the electronic speed
pedal, and adjust is necessary. Then check the control (“cruise control”), perform a
speed control linkage and adjust it, if necessary. calibration afterwards (see
Section 230, Group 15).

LX3005 018784-19-01MAY98

SPECIFICATIONS

Item Measurement Specification

With mechanically actuated injection

pump

Slow idle Speed 875±50 rpm

Fast idle Speed 2460+50 rpm

With electrically actuated injection

pump (ambient temperature)

Slow idle

-above 20˚C (68˚F) Speed 850±10 rpm

-between 0˚C (32˚F) and 20˚C Speed 875±50 rpm

(68˚F)

-below 0˚C (32˚F) Speed 1050±10 rpm

Fast idle Speed 2460-10/+20 rpm

-with AutoQuad activated Speed max. 2300 rpm

Throttle lever support, cap screw Torque 2 to 4.5 N·m (1.47 to 3.32 lb-ft)

Voltage output of accelerator pedal Voltage 0.5 to 4.5 volt

potentiometer (electronic speed (over entire range)
control)

LX,30,05 020754-19-01NOV99

TM4574 (01DEC99) 30-05-1 6110 to 6510S Tractors

070200
PN=76
 Speed Control Linkage/Adjustments

ADJUST HAND THROTTLE LEVER AND

ACCELERATOR PEDAL

Tractors with Cab

1. Remove the cable from the throttle lever (A).

2. Move the throttle lever to the low idle stop. Then

move the lever about 1 mm (0.0394 in.) toward the high
idle position.

3. Adjust the accelerator pedal lever (C) to provide a

dimension “a” of 92 mm (3.62 in.) between the floor mat
(D) and the lower edge of the accelerator pedal lever at
the bend (arrow).

IMPORTANT: To remove all play from the accelerator

pedal lever, the lever must reach
dimension “a” under its own weight,

-UN-20MAR98
i.e. do not force it.

4. Reinstall the cable making sure to maintain these

adjustments. Use the threads on the cable support (B) to
adjust the cable to the required length.

LX1019217
Lever (E) should not contact the cab frame tube. If the
cable has to be adjusted at the yoke or ball end, be sure
to maintain an adequate thread depth of at least 6 mm
(0.236 in.).

LX23020 016829-19-01FEB98

TM4574 (01DEC99) 30-05-2 6110 to 6510S Tractors

070200
PN=77
 Speed Control Linkage/Adjustments

Tractors without Cab

1. Remove the cable from the throttle lever (A).

2. Move the throttle lever to the low idle stop. Then

move the lever about 1 mm (0.0394 in.) toward the high
idle position.

3. Adjust the accelerator pedal lever (C) to provide a

dimension “a” of 107 mm (4.21 in.) between the floor
plate (D) and the lower edge of the accelerator pedal
lever (arrow).

IMPORTANT: To remove all play from the accelerator

pedal lever, the lever must reach
dimension “a” under its own weight,
i.e. do not force it.

4. Reinstall the cable making sure to maintain these

adjustments. Use the threads on the cable support (B) to

-UN-16APR98
adjust the cable to the required length.

Lever (E) should not contact the platform frame tube. If

the cable has to be adjusted at the yoke or ball end, be

LX1020129
sure to maintain an adequate thread depth of at least
6 mm (0.236 in.).

LX23020 016830-19-01FEB98

ADJUSTING SPEED CONTROL LINKAGE

Mechanical speed control

Check setting of speed control lever (A) with speed

-UN-10JUN98
control rod (C) disconnected.

Slow idle: 875±50 rpm

LX1020347

Fast idle: 2460+50 rpm

Adjust fuel injection pump stop screws, if necessary (see

Technical Manual “Engines”).

Depress pedal fully. In this position, speed control lever

(A) should contact stop of adjusting screw (B). If
necessary, adjust speed control rod (C) by means of the
two hex. nuts (D).

LX,30,05 020755-19-01NOV99

TM4574 (01DEC99) 30-05-3 6110 to 6510S Tractors

070200
PN=78
 Speed Control Linkage/Exploded views

Electronic speed control (“cruise control”)

Perform a calibration (see Section 230, Group 15).

For instructions on how to repair the electronic speed

control (“cruise control”) on the injection pump, see the
relevant Component Technical Manual for “Engines”.

LX3005 018762-19-01MAY98

EXPLODED VIEW OF HAND THROTTLE

LEVER

Tighten cap screws (14) to between 2 and 4.5 N·m (1.47

and 3.32 lb-ft) so that the hand throttle lever can still be
adjusted.

1—Bowden cable
2—Retaining pin
3—Spring clip
4—Rubber pad
5—Lever
6—Hex. nut (2 used)
7—Friction plate
8—Pad (2 used)
9—Lever
10—Hand throttle grip
11—Bushing
12—Spring
13—Washer
14—Cap screw

-UN-24NOV97
LX1018876

LX3005AD 014773-19-01NOV97

Return spring on electronic speed control (“cruise

control”)

Engage spring (C) as shown.

-UN-12AUG98

A—Lever
B—Retaining pin
C—Spring
D—Pin
E—Bowden cable
LX1020681

LX3005 018673-19-01MAY98

TM4574 (01DEC99) 30-05-4 6110 to 6510S Tractors

070200
PN=79
 Speed Control Linkage/Exploded views

EXPLODED VIEW OF ACCELERATOR PEDAL

-UN-24JUN98
LX1020348

1—Cotter pin 9—Lever 17—Lever 25—Spring

2—Hex. nut 10—Hex. nut 18—Lever 26—Bushing
3—Pivot 11—Ball-ended pin 19—Pin retainer 27—Pedal plate
4—Washer 12—Ball socket 20—Pin retainer 28—Cap 1
5—Speed control rod 13—Shaft 21—Strap 29—Lever
6—Bushing 14—Bushing 22—Pin 30—Retaining nut
7—Snap ring 15—Lever 23—Pin 31—Cap screw
8—Spring pin 16—Return spring 24—Pedal rod

To replace shaft (13), it is first necessary to tilt the is in contact. Turn the bushing clockwise through 30˚;
cab or raise the platform1. See Section 90. the bushing can be heard to click into place. When
disassembling, be sure to turn bushing (26) only in
Insert spring (25) into the pedal plate. Place the the clockwise direction!
pedal plate on rod (24). Press on bushing (26) until it

1 Tractors with 2-post ROPS LX3005 017433-19-01APR98

TM4574 (01DEC99) 30-05-5 6110 to 6510S Tractors

070200
PN=80
 Speed Control Linkage/Exploded views

EXPLODED VIEW OF ACCELERATOR PEDAL (6210L TO 6510L TRACTORS)

-UN-02SEP97
LX1017110
1—Cotter pin 6—Bushing 10—Lever 14—Lever
2—Washer 7—Snap ring 11—Retaining pin 15—Return spring
3—Hex. nut 8—Bushing 12—Yoke 16—Pedal rod
4—Pivot 9—Spring pin 13—Hex. nut 17—Lever
5—Speed control linkage

To replace pedal rod (16), it is first necessary to raise

the platform (see Section 90).

LX3005 012395-19-01APR98

TM4574 (01DEC99) 30-05-6 6110 to 6510S Tractors

070200
PN=81
 Speed Control Linkage/Exploded views

ACCELERATOR PEDAL, WITH ELECTRONIC SPEED CONTROL (“CRUISE CONTROL”)

-UN-28AUG98
LX1020682

1—Slotted screw (2 used) 9—Retaining nut 17—Bushing 25—Ball joint

2—Washer (2 used) 10—Lever 18—Return spring 26—Retaining wire
3—Potentiometer 11—Pin retainer 19—Lever 27—Pedal rod
4—0-ring 12—Ball joint 20—Lever 28—Pedal plate
5—Shaft 13—Snap ring 21—Cap screw 29—Spring
6—Cap screw (2 used) 14—Bushing 22—Lever 30—Bushing
7—Bracket 15—Spring pin 23—Retaining nut 31—Lever
8—Washer 16—Shaft 24—Pin (2 used)

LX3005 018674-19-01NOV99

TM4574 (01DEC99) 30-05-7 6110 to 6510S Tractors

070200
PN=82
 Speed Control Linkage/Adjusting the ball joints

ACCELERATOR PEDAL, WITH ELECTRONIC SPEED CONTROL (“CRUISE CONTROL”),

CONTINUED

To replace shaft (16), it is first necessary to tilt the is in contact. Turn the bushing clockwise through 30˚;
cab (see Section 90). the bushing can be heard to click into place. When
Insert spring (29) into the pedal plate. Place the disassembling, be sure to turn the bushing only in the
pedal plate on rod (27). Press on bushing (30) until it clockwise direction!

LX,30,05 020756-19-01NOV99

ADJUSTING THE BALL JOINTS*

Ball joint on potentiometer (on the left when viewed

-UN-28AUG98
in direction of travel)

Dimension “a”: 57.4 mm (2.259 in.)

LX1021364
The ball ends must be pointing in opposite directions.

Use thread lock L41476 (LOCTITE 270) to prevent the

thread from turning.

Ball joint on reverser lever (on the right when viewed

in direction of travel)

-UN-28AUG98
Dimension “b”: 50.8 ±0.5 mm (2 ±0.019 in.)

The ball sockets must be on the same side.

LX1021365
Use thread lock L41476 (LOCTITE 270) to prevent the
thread from turning.

* With electronic speed control (“cruise control”) LX3005 018764-19-01NOV99

TM4574 (01DEC99) 30-05-8 6110 to 6510S Tractors

070200
PN=83
 Speed Control Linkage/Changing the potentiometer

INSTALLING THE BALL JOINT*

Install lever (A) on potentiometer shaft as shown, and

secure with pin retainer (B).

-UN-13AUG98
Use self-locking nuts to secure ball joint (C) to lever (F)
and to lever (A).

A—Lever E—Self-locking nut

LX1021362
B—Pin retainer F—Lever
C—Ball joint G—Bracket
D—Shaft

* Ball joint on potentiometer (on the left when viewed in direction of

travel) LX3005 018765-19-01NOV99

CHANGING THE POTENTIOMETER

Electronic speed control (“cruise control”)

Take out the floor-mat and break the plug connection.

-UN-13AUG98
Take out the two cap screws and pull the potentiometer
off the shaft.

IMPORTANT: Once the potentiometer has been

LX1021363
pulled off the shaft, it is no longer
usable; it MUST be replaced with a new
one!

Locate the new potentiometer with the holes for the

attaching screws in proper alignment, and push the A—Potentiometer
B—Bracket
potentiometer onto the shaft. The potentiometer must not
C—Plug connection
be turned by more than 15˚! Tighten the cap screws and
make the plug connection.

IMPORTANT: Every time you replace components of

the electronic speed control (“cruise
control”), perform a calibration
afterwards (see Section 230, Group 15).

LX3005 018763-19-01NOV99

TM4574 (01DEC99) 30-05-9 6110 to 6510S Tractors

070200
PN=84
 Speed Control Linkage/Changing the potentiometer

TM4574 (01DEC99) 30-05-10 6110 to 6510S Tractors

070200
PN=85
 Group 10
Fuel System

GENERAL INFORMATION

N CAUTION: Do not smoke or permit live sparks

or fire of any nature in the vicinity while
repairing the fuel system.

NOTE: Refer to CTM104 “Engines” for information about

repair of fuel injection pump and fuel injection
nozzles.

LX3010 015005-19-01NOV97

SPECIAL TOOL (DEALER-MANUFACTURED)

Special wrench . . . . . . . . . . . . manufactured by dealer

Removing and installing the fuel gauge sending unit (with

screw connection)

-UN-01AUG97
LX1016998
LX,40,30 012213-19-01APR98

REMOVING THE FUEL TANK

Remove drain plug (see arrow) and drain the fuel.

Fuel tank capacity

-UN-12NOV97

114 L (30.1 U.S. gal.) 6110L to 6510L

high-clearance tractors*
165 L (42.3 U.S. gal.) 6110 to 6410
6310S to 6510S
LX1018878

185 L (48.9 U.S. gal.) 6310 and 6410 with cab*

* Optional equipment LX3010 017434-19-01NOV99

TM4574 (01DEC99) 30-10-1 6110 to 6510S Tractors

070200
PN=86
 Fuel System/Removing the fuel tank

Tractors with cab

Support the tractor securely and remove the rear left

wheel.

-UN-17NOV94
For removal of step, remove the two screws (A) and
hex. socket screw (B). Remove hex. nuts (C) or cap
screws of straps.

Mark the connections for cable and fuel lines (see

LX000687
arrow), and disconnect.

Take fuel tank out of support.

LX3010 017435-19-01APR98

Tractors without cab

Support the tractor securely and remove the rear left

wheel.

-UN-14NOV97
Remove l.h. floor plate.

Take cap screws (A) out of the access step at the

frame.

LX1018879
Take cap screws (B) out of the tensioning straps.

Disconnect cable. Put identifying marks on the fuel lines

(arrow) before disconnecting them too.

Take fuel tank out of support.

-UN-17NOV97
LX1018880

LX3010 017436-19-01APR98

TM4574 (01DEC99) 30-10-2 6110 to 6510S Tractors

070200
PN=87
 Fuel System/Installing the fuel tank

INSTALLING THE FUEL TANK

Install fuel tank by following the removal procedure in

reverse order. The tensioning straps must be hooked to
the holders at the main frame. Make sure the fuel tank
does not rub against other parts.

Add fuel and bleed the fuel system.

LX,REAG 000723-19-01NOV97

TM4574 (01DEC99) 30-10-3 6110 to 6510S Tractors

070200
PN=88
 Fuel System/Replacing the fuel gauge sending unit

REPLACING THE FUEL GAUGE SENDING

UNIT

Sending unit with retaining plate

-UN-18NOV94
When changing the fuel gauge sending unit, take action
to prevent dirt from getting into the tank.

On tractors with cab, remove floor mat and cover (A).

Disconnect cable and fuel line connections through

LX000685
opening in cab floor.

On tractors with open station, remove the l.h. floor

plate.

Disconnect cable. Put identifying marks on the fuel lines

before disconnecting them too.

-UN-18NOV94
Take the four Phillips-head screws out of plate (B).

Carefully pull the sending unit upwards and tilt it to avoid

damaging the float system linkage.

LX000690
Install the fuel transfer pump on the new sending unit.
See “Replacing the Fuel Transfer Pump”.

Put on the O-ring before installation. Insert the sending

unit and fuel transfer pump so that the pump fits into the
recess in the base of the tank, and the connections face
in the direction of forward travel.

Connect the cables and install the fuel lines.

IMPORTANT: Do not mix up connections.

Install the retaining plate.

Bleed the fuel system.

LX3010 017437-19-01APR98

TM4574 (01DEC99) 30-10-4 6110 to 6510S Tractors

070200
PN=89
 Fuel System/Replacing the fuel gauge sending unit

Sending unit with screw connection

When changing the fuel gauge sending unit, take action

to prevent dirt from getting into the tank.

-UN-01JUL97
On tractors with cab, remove floor mat and cover.
Disconnect cable and fuel line connections through
opening in cab floor.

On tractors with open station, remove the l.h. floor

LX1016966
plate.

Disconnect cable. Put identifying marks on the fuel lines

before disconnecting them too.

Use special wrench (A) to remove the screw connection

(see Section 99 for tools manufactured by the dealer).

-UN-18NOV94
Carefully pull the sending unit upwards and tilt it to avoid
damaging the float system linkage.

Install the fuel transfer pump on the new sending unit.

See “Replacing the Fuel Transfer Pump”.

LX000690
Put on the O-ring before installation. Insert the sending
unit and fuel transfer pump so that the pump fits into the
recess in the base of the tank, and the connections face
in the direction of forward travel.

Connect the cables and install the fuel lines.

IMPORTANT: Do not mix up connections.

Install the screw connection.

Bleed the fuel system.

LX3010 017438-19-01APR98

TM4574 (01DEC99) 30-10-5 6110 to 6510S Tractors

070200
PN=90
 Fuel System/Changing the fuel filter

CHANGING THE FUEL TRANSFER PUMP

The fuel transfer pump is located inside the tank

together with the fuel gauge sending unit, so proceed as
instructed under “Replacing the Fuel Gauge Sending

-UN-17OCT97
Unit”.

Open hose clamp (D) and pull out fuel transfer pump
(A), screen (B) and connecting hose (C).

LX1018178
IMPORTANT: When repairing the fuel gauge sending
unit or transfer pump, always use new
hose clamps on the connecting hose.

IMPORTANT: Make sure the connecting hose and A—Fuel transfer pump
fuel transfer pump are seated correctly. B—Screen
C—Connecting hose
D—Hose clamp
Clean the screen (B). E—Fuel gauge sending unit and float system
linkage
F—Plug

LX3010 015010-19-01NOV97

CHANGING FUEL FILTER

1. Unfasten filter retaining ring (A) and remove filter,

sealing the old filter with the cover of the new filter.
2. Remove water trap (B) and attach it to the new filter.
-UN-03JAN95

-UN-03JAN95
3. Install new filter, ensuring that the marks on the filter
and housing are properly aligned.
4. Tighten retaining ring (A) until it can be heard to
engage.
5. In order to prevent the engine from starting, move
LX009831

gear lever or reverse drive lever to any position other LX009832

than neutral.
6. Turn key in main switch fully to the right so that the
fuel transfer pump is operating. Run the pump for
approx. 20 seconds. A—Filter retaining ring
B—Water trap

LX,OKRA 000418-19-01JAN95

TM4574 (01DEC99) 30-10-6 6110 to 6510S Tractors

070200
PN=91
 Fuel System/Install check valve in fuel system

BLEEDING THE FUEL SYSTEM

NOTE: Before bleeding, check the system for leaks.

Move gear shift lever or reverse drive lever out of neutral

position to prevent engine from starting. Turn ignition key
fully to the right (start position or as far as it will go) to
make the fuel transfer pump operate. Keep the pump
running for approx. 20 seconds.

LX,3010 012227-19-01APR97

If fuel injection nozzles or lines have been replaced in

the area behind fuel injection pump, bleed fuel system
as described previously. If engine will not start, proceed
as follows:

-UN-01NOV88
1. Loosen lines at injection nozzles.

2. Place throttle lever in full load position.

3. Start engine until fuel flows free from bubbles out of

T92924
loosened fuel nozzle connections.

4. Retighten connections.

N CAUTION: Escaping fuel under pressure can

have sufficient force to penetrate the skin
causing serious personal injury. If injured by
escaping fuel see a doctor immediately as
otherwise serious infections may be the result.

LX,REAG 000727-19-01FEB93

INSTALLING CHECK VALVE IN FUEL

SYSTEM

Use two clips (B) to install the check valve (A) approx.
100 mm (4 in.) in front of the fuel filter.
-UN-09JUL98

IMPORTANT: The arrow on the valve must point

towards the fuel filter!
LX1020518

LX3020 017888-19-01APR98

TM4574 (01DEC99) 30-10-7 6110 to 6510S Tractors

070200
PN=92
 Fuel System/Install check valve in fuel system

TM4574 (01DEC99) 30-10-8 6110 to 6510S Tractors

070200
PN=93
 Group 15
Air Intake System

GENERAL INFORMATION

NOTE: Refer to CTM104 “Engines” for information about

repairing the turbocharger.

IMPORTANT: Never run the engine without the

primary filter element, secondary
(safety) filter element and the dust
unloading valve all in place.

LX3015 015012-19-01NOV97

AIR INTAKE SYSTEM - EXPLODED VIEW

-UN-21SEP94
LX008884

A—Warning switch C—Dust unloading valve F—Bayonet ring J—Air intake line
B—Secondary (safety) D—Filter element G—Housing cover K—Hose clamp
element E—Air cleaner housing H—Hose clamp

LX,READNA000743-19-01JUN94

TM4574 (01DEC99) 30-15-1 6110 to 6510S Tractors

070200
PN=94
 Air Intake System/Exploded view

TM4574 (01DEC99) 30-15-2 6110 to 6510S Tractors

070200
PN=95
 Group 20
Cooling System

GENERAL INFORMATION

NOTE: Refer to CTM104 “Engines” for information about

repairing the coolant pump and thermostat.

LX3020 015016-19-01NOV97

SPECIFICATIONS

Item Measurement Specification

Engine coolant

• Tractors with cab Capacity 13.5 L (3.6 US. gal.)

• Tractors with 2-post ROPS Capacity 11 L (2.9 U.S. gal.)

Drive belt tensioner to engine front Torque 50 N·m (37 lb-ft)

plate, cap screw

Deflection roll to plate, cap screw Torque 75 N·m (55 lb-ft)

Fan console to engine

• Cap screw M10 Torque 50 N·m (37 lb-ft)

• Cap screw M12 Torque 90 N·m (65 lb-ft)

Fan to viscous fan drive, hex. nut Torque 50 N·m (37 lb-ft)
M10

Viscous fan drive to hub, hex nut Torque 50 N·m (37 lb-ft)
M10
LX3020 017439-19-01APR98

TM4574 (01DEC99) 30-20-1 6110 to 6510S Tractors

070200
PN=96
 Cooling System/Radiator

REMOVING THE RADIATOR

IMPORTANT: Repairs on the radiator should be

performed only by experienced
personnel, preferably at specialist

-UN-23SEP97
workshops.

Drain the coolant into a suitable container.

LX1016095
Slacken off drain plug (A) and open the filler cap (C) on
the expansion tank.

On tractors with cab, fully open heater control.

NOTE: For easier draining of coolant into a suitable A—Drain plug

container, extend hose at radiator. B—Filler cap
C—Valve cover

LX3020 017440-19-01APR98

Open the hose clamps, remove air intake line (A) and
seal the openings.

Disengage the two oil lines (B) and (C) at the clamps
and disconnect them from the hoses.

-UN-12NOV97
Take out the two cap screws (D) and pull out the oil
cooler from above.

LX1018883
On tractors with air conditioning system, remove the two
cap screws (D). Pull out oil cooler with condenser to the
top and place it on top of the engine.

LX3020 017441-19-01APR98

TM4574 (01DEC99) 30-20-2 6110 to 6510S Tractors

070200
PN=97
 Cooling System/Radiator

Remove coolant hoses (A), (B) and (C) from the radiator.

A—Lower coolant hose

B—Coolant hose leading to expansion tank
C—Upper coolant hose

-UN-12NOV97
LX1018884
LX3020 015020-19-01NOV97

Press the two expansion tank clamps (A) downward and

remove tank to the side (see arrow).

Be careful not to lose the two O-rings (B) installed

between expansion tank and radiator.

-UN-14SEP94
LX003887
LX,REAB 000739-19-01MAR93

Loosen shroud. To do this remove the three pins (A) first

and then expanding plugs (B).

A—Pin
B—Expanding plug
-UN-18NOV94
LX001773

LX,REAB 002155-19-01OCT93

TM4574 (01DEC99) 30-20-3 6110 to 6510S Tractors

070200
PN=98
 Cooling System/Radiator

Remove cap screws (A) from both sides of radiator.

Disconnect the ground cable from the radiator.

Pull radiator up out of the guide rails.

-UN-30NOV94
LX000699
LX3020 015021-19-01NOV97

CHANGING THE FAN OR THE VISCOUS FAN

DRIVE

Remove radiator and shroud.

-UN-30NOV94
To remove the fan, take out the four hex. nuts (A).

To remove the viscous fan drive, take out the four hex.
nuts (B).

LX000702
IMPORTANT: Thermal coil on viscous fan drive can
be easily damaged. Handle assembly
carefully.

LX3020 017442-19-01APR98

TM4574 (01DEC99) 30-20-4 6110 to 6510S Tractors

070200
PN=99
 Cooling System/Installation

Inspect drive for damage. Make sure thermal coil (D) is

not bent or damaged.

NOTE: Viscous fan drive is factory balanced and is not

repairable. Small nicks or chips in fins are

-UN-17JUN92
permissible.

Inspect fins (E) for damage.

IMPORTANT: Replace viscous drive if more than one

RW21150
complete fin has been lost. Improper
balance could cause viscous drive or
fan failure.

When installing, tighten drive-to-pulley hex. nuts to

50 N·m (37 lb-ft).

Tighten drive-to-fan nuts to 50 N·m (37 lb-ft).

LX3020 017443-19-01APR98

INSTALLING RADIATOR

Install radiator, reversing removal procedure.

Fill cooling system with coolant.

Check system for leaks. See “Operation and Tests”,

Section 230, Group 15.

LX,REAB 000738-19-01APR96

TM4574 (01DEC99) 30-20-5 6110 to 6510S Tractors

070200
PN=100
 Cooling System/Oil hose installation

INSTALLING OIL HOSES

On all oil hoses that are secured with hose clamps,

the following procedure is recommended:

-UN-20JUL99
1. Always install oil hoses that are either new or as good
as new. This will ensure that the hose joints are properly
seated.

LX1023516
2. Before joining the hose end to the oil line (or fitting),
always clean both parts of the joint. Use lint-free cloths
or paper towels in conjunction with LOCTITE cleaner
(see table).

3. Apply LOCTITE adhesive behind the bulbous edge of

the oil line (see table).

4. Install the oil hose and tighten the hose clamp.

Tighten to the torques listed below:

-UN-20JUL99
Hose clamp Torque

12-22 mm 5 N·m (3.7 lb-ft)

LX1023517
26-38 mm 6 N·m (4.5 lb-ft)

5. Wait about 30 minutes and then check the torque at

the hose clamp once again.

N CAUTION: When using adhesive and cleaner,

comply with the safety instructions and
instructions for use provided by the
manufacturer.

ADHESIVE AND CLEANER

Version Part number LOCTITE no. Designation

U.S. TY16285 LOCTITE 7649 Cure Primer

U.S. TY24445 LOCTITE 454 Instant Gel Adhesive

Canada TY9485 LOCTITE 7649 Cure Primer

Canada TY16173 LOCTITE 454 Instant Gel Adhesive

LX,2000NA021165-19-01NOV99

TM4574 (01DEC99) 30-20-6 6110 to 6510S Tractors

070200
PN=101
 Cooling System/Drive belt

RELIEVING DRIVE BELT

Remove cover on tensioner roll (C). Turn tensioner roll

cap screw using a 15 mm (19/32 in.) wrench (see
arrow). The drive belt tensioner automatically goes back

-UN-07MAY98
to tensioning position.

The drive belt tensioner can be kept in relieved position

as follows:

LX1017858
Turn tensioner roll cap screw (see arrow) until bores (A)
and (B) are aligned. Insert a metal pin of 5 mm (0.2 in.)
diameter into the aligned bores.

For tensioning, turn tensioner roll slightly to release

metal pin and pull it from the bores. The drive belt
tensioner automatically goes back to tensioning position.

A—Bore (cam)

-UN-24OCT97
B—Bore (base plate)
C—Tensioner roll

LX1017754
LX3020 015023-19-01APR98

REPLACING DRIVE BELT

Relieve old drive belt, remove from pulleys and cut.

Remove the three expanding plugs (A) of the shroud.

-UN-13SEP94
Place a loop of the new drive belt (B) between fan and
shroud.

LX006299
LX,3020 004546-19-01MAR93

Turn fan while placing drive belt around fan.

-UN-13SEP94
LX006300

LX,3020 004547-19-01MAR93

TM4574 (01DEC99) 30-20-7 6110 to 6510S Tractors

070200
PN=102
 Cooling System/Drive belt

Slacken drive belt tensioner and install new drive belt

correctly.

A—Crankshaft
B—Water pump
C—Tensioner roll
D—Fan pulley
E—Alternator
F—Deflector roll
G—Compressor (air conditioning system)

-UN-07MAY98
LX1020364
LX3020 017444-19-01APR98

REPLACING DRIVE BELT TENSIONER

Slacken drive belt and remove the three cap screws (A).

When re-installing, tighten the three cap screws (A) to

-UN-25NOV97
50 N·m(37 lb-ft).

Re-install drive belt.

LX1018892
The tensioner roll is kept in released position by means
of a metal pin. For tensioning, turn tensioner roll slightly
to release metal pin and pull it from the bores. The drive
belt tensioner automatically goes back to tensioning
position.

LX3020 015025-19-01APR98

TM4574 (01DEC99) 30-20-8 6110 to 6510S Tractors

070200
PN=103
 Cooling System/Repairing fan console

REPAIRING FAN CONSOLE

-UN-07JUL98
LX1020512
A—Hub B—Snap ring C—Bearing D—Console

Relieve and remove drive belt. Using a puller, remove hub (A).

Remove fan and viscous fan drive. Remove snap ring (B).

Remove fan console. Press out bearing (C) making sure not to break the
console (D).

LX3020 017883-19-01APR98

TM4574 (01DEC99) 30-20-9 6110 to 6510S Tractors

070200
PN=104
 Cooling System/Repairing fan console

-UN-29JUN98
LX1020515
When pressing in the bearing use disks that match Place a pressure disk (C) under the bearing shaft.
exactly. Only apply the force to the shaft!

NOTE: The bearing can be pressed in easier when it Install hub by means of a bushing making sure to
has been cooled beforehand. keep to measure “a”.

Slightly grease the bearing bore. Locate the bearing Measure “a”: 110.76 to 110.96 mm (4.36063 to
and press it in using a bushing until the snap ring 4.3685 in.)
can be installed. When pressing in, only apply the
force to the bearing cup! IMPORTANT: Make absolutely sure that measure
“a” is kept.

LX3020 017885-19-01APR98

TM4574 (01DEC99) 30-20-10 6110 to 6510S Tractors

070200
PN=105
 Group 25
Cold Weather Starting Aids

FUEL PREHEATER

A—Cover
B—Heating element
C—Seal
D—Fuel filter

-UN-20SEP94
LX000707
LX,REAF 000745-19-01JUN92

ELECTRICAL STARTING AID

A—Air intake pipe

B—Cap screw
C—Seal
D—Heating element
E—Seal
F—Hex. nut

-UN-24NOV97
LX1018887

LX3005 015026-19-01NOV97

TM4574 (01DEC99) 30-25-1 6110 to 6510S Tractors

070200
PN=106
 Cold Weather Starting Aids/Transmission oil preheater

COOLANT HEATER

A—Heating element
B—Seal ring

-UN-25NOV97
C—O-ring
D—Adapter
E—Collar nut
F—Connecting cable
G—Cable binder
H—Clamp

LX1018888
LX3005 015027-19-01NOV97

TRANSMISSION OIL PREHEATER

-UN-23JUN98
LX1020365

A—Bracket D—Wiring harness G—Heating element on H—Heating element on

B—Ground fault indicator E—Protective tubing transm. housing charge pump
C—Strap F—Retaining plate

LX3025NA 017447-19-01APR98

TM4574 (01DEC99) 30-25-2 6110 to 6510S Tractors

070200
PN=107
 Group 30
Exhaust System

GENERAL INFORMATION

NOTE: For instructions on how to repair the When assembling parts of the exhaust system that
turbocharger, see Component Technical need to be joined together, use paste L102219.
Manual (Engines) CTM104.

LX3030 015034-19-01APR98

SPECIFICATIONS

Item Measurement Specification

Bracket to muffler pipe, M10 cap Torque 70 N·m (50 lb-ft)

screw

Pipe clamps with M10 cap screws Torque 60 to 70 N·m (45 to 50 lb-ft)

Muffler to turbocharger, Torque 10 to 14 N·m (8 to 10 lb-ft)

copper-plated hex. socket screw on
clamp

Cap screw, pipe clamp to Torque 55 N·m (40 lb-ft)

intermediate exhaust pipe

LX,30,30 020770-19-01NOV99

EXHAUST TO TOP LEFT

Installing the muffler

Coat cap screws (C) with LOCTITE 642 (TY8311) and

-UN-24JUN98
install bracket (A) on muffler (B). The slots on the
bracket must be aligned centrally.

Install the muffler on the turbocharger. Turn clamp (D)

LX1020366

several times while tightening. Tighten the hex. socket

screw to between 10 and 14 N·m (8 and 10 lb-ft).

Make sure that there is a gap of about 15 mm (1/2 in.)

between the muffler and the front frame.
A—Bracket D—Clamp
B—Muffler E—Hex. socket screw
C—Cap screws (copper-plated)

LX,30,30 020769-19-01NOV99

TM4574 (01DEC99) 30-30-1 6110 to 6510S Tractors

070200
PN=108
 Exhaust System/Exhaust to top left

INSTALLING THE MUFFLER PIPE

Install spacer ring between muffler pipe and muffler.

Screw the three attaching screws (A) of muffler pipe (B)

-UN-30APR99
to the muffler (C). Tighten them evenly by hand.

A—Attaching screws
B—Muffler pipe
C—Muffler

LX1022767
LX,30,30 019906-19-01FEB99

Bolt bracket (A) by hand to the exhaust manifold (B).

Secure the muffler pipe to the bracket by means of
clamp (C). Tighten the clamp by hand.

NOTE: Attach the muffler pipe so that it is still free to

-UN-30APR99
move.

Align the muffler pipe so that it is vertical and allows the

service door to be opened.

LX1022768
Tighten the muffler pipe onto the muffler.

A—Bracket
B—Exhaust manifold
C—Clamp

LX,30,30 019907-19-01FEB99

TM4574 (01DEC99) 30-30-2 6110 to 6510S Tractors

070200
PN=109
 Exhaust System/Exhaust to top left

Take the attaching screws out of bracket (A) again.

Tighten the clamp, but leave it slack enough for the

clamp to turn.

-UN-30APR99
Turn the clamp so that the holes (B) in the bracket are
in alignment with the threaded bores in the exhaust
manifold.

LX1022769
Tighten the clamp to 70 N·m (50 lb-ft).

NOTE: Tightening may cause the bracket to turn. If so,

re-align the bracket.

Tighten the bracket against the exhaust manifold. A—Bracket

B—Holes

LX,30,30 019908-19-01FEB99

Installing the exhaust pipe

Insert exhaust pipe (A) and align it so that the open end
of the pipe is angled approx. 45˚ to the front.

-UN-12AUG99
Tighten pipe clamp (B) to 50 N·m (35 lb-ft).

A—Exhaust pipe
B—Pipe clamp

LX1023216
LX,30,30 020761-19-01NOV99

TM4574 (01DEC99) 30-30-3 6110 to 6510S Tractors

070200
PN=110
 Exhaust System/Exhaust to top right

EXHAUST TO TOP RIGHT

Installing muffler up to tractor ser. no. 224528

Coat cap screws (B) with LOCTITE 648 (L41860) and

-UN-26AUG99
install bracket (D) on muffler (A).

Install the muffler on the turbocharger. Turn clamp (G)

several times while tightening. Tighten the hex. socket

LX1023215
screw to between 10 and 14 N·m (8 and 10 lb-ft).

Make sure that there is a gap of about 15 mm (1/2 in.)

between the muffler and the front frame.

A—Muffler
B—Cap screws (M8x20)
C—Washer
D—Bracket
E—Washer
F—Cap screw (M10x25)
G—Clamp
H—Hex. socket screw (copper-plated)

LX,30,30 020759-19-01NOV99

Installing the muffler from tractor ser. no. 224529

Secure bracket (D) to the engine block.

Secure bracket (H) to bracket (D), but leave it slack

-UN-12AUG99
enough to turn.

Install retaining strap (B) on the muffler and on bracket

(K).

LX1023214
Install the muffler on the turbocharger. Turn clamp (I)
several times while tightening. Tighten hex. socket screw
(J) to between 10 and 14 N·m (8 and 10 lb-ft).

Make sure that there is a gap of about 15 mm (1/2 in.) A—Muffler

between the muffler and the front frame. B—Retaining strap
C—M8x70 hex. socket screw
D—Bracket
E—M10x25 cap screw
F—Washer
G—Washer
H—Bracket
I—Clamp
J—M8x35 hex. socket screw

LX,30,30 020760-19-01NOV99

TM4574 (01DEC99) 30-30-4 6110 to 6510S Tractors

070200
PN=111
 Exhaust System/Exhaust to top right

TM4574 (01DEC99) 30-30-5 6110 to 6510S Tractors

070200
PN=112
 Exhaust System/Exhaust to top right

UP TO TRACTOR SERIAL NUMBER 244528

-UN-15NOV99
LX1023220

LX,30,30 020765-19-01NOV99

TM4574 (01DEC99) 30-30-6 6110 to 6510S Tractors

070200
PN=113
 Exhaust System/Exhaust to top right

UP TO TRACTOR SERIAL NUMBER 244528 (CONTINUED)

1—Washer 11—Bushing 19—M8x30 cap screw 28—Sheet-metal nut (8 used)

2—Exhaust pipe 12—M10x85 cap screw (3 used)* 29—Self-tapping screw
3—Bracket for heat-shield 13—M10x25 cap screw 20—Self-tapping screw (6 used)
4—Bracket (2 used) (4 used) 30—Bracket
5—Intermediate exhaust pipe 14—Washer (5 used) 21—M10x35 cap screw 31—Bracket
6—Bracket 15—Pipe clamp 22—Hex. nut (4 used) 32—Shield
7—Bracket 16—Flanged M10x25 screw 23—Washer 33—Special nut
8—Exhaust pipe including (2 used) 24—Paste (contains copper) 34—Spring
item 28 17—Bushing 25—Rubber bearing (6 used) 35—Special washer
9—Washer (2 used) 18—Flanged M10x30 screw 26—M10x100 cap screw 36—Pipe clamp assembly
10—Washer (2 used) 27—Metal shield 37—Pipe clamp assembly

NOTE: Use paste at the points indicated. Pretension spring (34) until it measures 19 mm
(0.75 in.) and lock it with hex. nuts (22) and (33).
Install all the components, but leave them slack until
they are all in place. Then tighten them to the Tighten hex. nuts (22) to 55 N·m (40 lb-ft).
following torques.
Tighten flanged screws (16) to 55 N·m (40 lb-ft.) if
Tighten all the cap screws at pipe clamps (15), (36) they are graded 8.8, and to 75 N·m (55 lb-ft) if
and (37) to between 60 and 70 N·m (44 and graded 10.9.
52 lb-ft).

* With cab door on r.h. side LX,30,30 020766-19-01NOV99

TM4574 (01DEC99) 30-30-7 6110 to 6510S Tractors

070200
PN=114
 Exhaust System/Exhaust to top right

FROM TRACTOR SERIAL NUMBER 244529

-UN-19AUG99
LX1023670

LX,30,30 020767-19-01NOV99

TM4574 (01DEC99) 30-30-8 6110 to 6510S Tractors

070200
PN=115
 Exhaust System/Exhaust to top right

FROM TRACTOR SERIAL NUMBER 244529 (CONTINUED)

1—Pipe clamp 9—Bracket 16—Washer (2 used) 24—Washer (3 used)

2—Flexible exhaust pipe 10—Bracket 17—Washer (2 used) 25—Washer (2 used)
3—Spherical pipe clamp 11—Washer (2 used) 18—Washer (4 used) 26—Bracket for heat-shield
(2 used) 12—Hex. nut (2 used) 19—Rubber bearing (2 used) 27—Metal shield
4—Intermediate exhaust pipe 13—M8x25 cap screw 20—Bushing (2 used) 28—Clamp
5—Exhaust pipe (2 used) 21—M6x80 cap screw 29—Flanged nut
6—Shield 14—M8x16 cap screw (2 used) 30—Shield assembly
7—Self-tapping screw (2 used)* 22—Bracket (top attachment 31—Cap screw (2 used)
(9 used) 15—Hex. nut with plastic point) 32—Paste (contains copper)
8—Sheet-metal nut (8 used) insert (4 used) 23—Bracket (bottom
attachment point)

NOTE: Use paste at the point indicated. Tighten pipe clamp (1) to between 60 and 70 N·m
(44 and 52 lb-ft).
Install all the components, but leave them slack until
they are all in place. Then tighten them to the
following torques.

* With cab door on r.h. side LX,30,30 020768-19-01NOV99

TM4574 (01DEC99) 30-30-9 6110 to 6510S Tractors

070200
PN=116
 Exhaust System/Exhaust to bottom right

EXHAUST TO BOTTOM RIGHT

Installing the muffler

Same as for exhaust to top right, see this Group.

LX,30,30 020771-19-01NOV99

EXPLODED VIEW, EXHAUST TO BOTTOM RIGHT (WITH FRONT-LOADER)

-UN-24AUG99
LX1023218

LX,30,30 020762-19-01NOV99

TM4574 (01DEC99) 30-30-10 6110 to 6510S Tractors

070200
PN=117
 Exhaust System/Exhaust to bottom right

EXPLODED VIEW, EXHAUST TO BOTTOM RIGHT (WITH FRONT-LOADER) (CONTINUED)

A—Pipe clamp G—Bushing M—Hex. nut with plastic R—Bracket

B—Exhaust pipe H—Bracket insert S—M10x35 cap screw
C—M10x85 cap screw I—Heat-shield N—Hex. nut T—Exhaust pipe
D—M10x25 cap screw J—Rubber bearing (2 used) O—Washer U—M10x70 cap screw
(2 used) K—Bracket P—Pipe clamp V—Paste (contains copper)
E—Washer (5 used) L—M12x35 cap screw Q—Washer
F—Pipe clamp (2 used)

Install all the components, but leave them slack until Tighten all the cap screws at pipe clamps (A), (F)
they are all in place. Then tighten them to the and (P) to between 60 and 70 N·m (44 and 52 lb-ft).
following torques.
NOTE: Use paste at the points indicated.
Exhaust outlet must be directed towards the rear
wheels.

LX,30,30 020763-19-01NOV99

TM4574 (01DEC99) 30-30-11 6110 to 6510S Tractors

070200
PN=118
 Exhaust System/Exhaust to bottom right

TM4574 (01DEC99) 30-30-12 6110 to 6510S Tractors

070200
PN=119
 Section 40
ELECTRICAL SYSTEM
Contents
Page Page

Group 05—Connectors
Group 15—Charging Circuit
Special tools . . . . . . . . . . . . . . . . . . . . 40-05-1 Specifications . . . . . . . . . . . . . . . . . . . 40-15-1
General information . . . . . . . . . . . . . . . 40-05-3 Repairing the alternator . . . . . . . . . . . . . 40-15-1
Repair connectors Disconnecting electrical circuit . . . . . . . . 40-15-1
Metri Pack . . . . . . . . . . . . . . . . . . . . 40-05-4 Removing the alternator . . . . . . . . . . . . 40-15-2
Solenoid valve . . . . . . . . . . . . . . . . . 40-05-6
CRIMP SNAP IN connectors . . . . . . . . 40-05-7 Group 20—Starter Motor Circuit
30-pin or 18-pin plugs . . . . . . . . . . . . 40-05-8 Special tools . . . . . . . . . . . . . . . . . . . . 40-20-1
45-pin plugs . . . . . . . . . . . . . . . . . . . 40-05-9 Specifications . . . . . . . . . . . . . . . . . . . 40-20-1
78-pin plugs . . . . . . . . . . . . . . . . . . . 40-05-10 Repairing the starter motor . . . . . . . . . . 40-20-1
CPC-connectors . . . . . . . . . . . . . . . . 40-05-10 Disconnecting electrical circuit . . . . . . . . 40-20-2
Removing the starter motor . . . . . . . . . . 40-20-2
Connector at bus resistor . . . . . . . . . . 40-05-11
Changing terminals . . . . . . . . . . . . . . 40-05-11
Group 25—Fuses, Relays and Switches
Relay socket . . . . . . . . . . . . . . . . . . 40-05-12
Special tools . . . . . . . . . . . . . . . . . . . . 40-25-1
Connector at power distribution center . 40-05-13
Specifications . . . . . . . . . . . . . . . . . . . 40-25-1
Load center . . . . . . . . . . . . . . . . . . . 40-05-14 Note . . . . . . . . . . . . . . . . . . . . . . . . . 40-25-1
Disconnecting electrical circuit . . . . . . . . 40-25-2
Group 10—Wiring Harnesses Fuses
Ground point locations . . . . . . . . . . . . . 40-10-1 Load center . . . . . . . . . . . . . . . . . . . 40-25-2
Removal and installation Main fuse . . . . . . . . . . . . . . . . . . . . 40-25-8
Starting aid wiring harness . . . . . . . . . 40-10-3 Electrical starting aid . . . . . . . . . . . . . 40-25-11
Worklight harness (front corner) . . . . . . 40-10-4 Trailer turn signals . . . . . . . . . . . . . . 40-25-12
Relays
Engine wiring harness . . . . . . . . . . . . 40-10-5
Starter motor . . . . . . . . . . . . . . . . . . 40-25-13
FWD axle with TLS, wiring harness . . . 40-10-8
Electrical starting aid . . . . . . . . . . . . . 40-25-15
Front PTO wiring harness . . . . . . . . . . 40-10-9 Turn signals . . . . . . . . . . . . . . . . . . . 40-25-16
Cab wiring harness . . . . . . . . . . . . . . 40-10-10 Rear PTO . . . . . . . . . . . . . . . . . . . . 40-25-17
Platform wiring harness . . . . . . . . . . . 40-10-12 Front PTO . . . . . . . . . . . . . . . . . . . . 40-25-17
7-pin receptacle harness . . . . . . . . . . 40-10-14 Switches
3-pin receptacle harness . . . . . . . . . . 40-10-15 Main switch . . . . . . . . . . . . . . . . . . . 40-25-18
Multi-function unit wiring harness . . . . . 40-10-16 Brake switches . . . . . . . . . . . . . . . . . 40-25-19
Turn signal wiring harness . . . . . . . . . 40-10-17 Light switch . . . . . . . . . . . . . . . . . . . 40-25-20
Electronic control unit wiring harness . . 40-10-18 Worklight switches . . . . . . . . . . . . . . . 40-25-21
Stepper motor driver wiring harness . . . 40-10-19 Beacon light switch . . . . . . . . . . . . . . 40-25-22
Cab roof wiring harness . . . . . . . . . . . 40-10-20 Hazard warning light switch . . . . . . . . 40-25-22
Turn signal switch . . . . . . . . . . . . . . . 40-25-23
Worklight wiring harness (cab) . . . . . . . 40-10-22
Horn switch . . . . . . . . . . . . . . . . . . . 40-25-23
Wiper wiring harnesses . . . . . . . . . . . 40-10-23 Multi-function unit switches . . . . . . . . . 40-25-24
Wiper harness (low-clearance cab) . . . . 40-10-24 Rear wiper/washer switch . . . . . . . . . . 40-25-26
Cab lighting harness (low-clearance Rear window switch . . . . . . . . . . . . . . 40-25-26
cab) . . . . . . . . . . . . . . . . . . . . . . . 40-10-25 Park switch . . . . . . . . . . . . . . . . . . . 40-25-27
Air-conditioning and fan wiring harness . 40-10-26
Transmission wiring harness . . . . . . . . 40-10-27 Continued on next page
Back-up alarm wiring harnesses . . . . . 40-10-30

TM4574 (01DEC99) 40-1 6110 to 6510S Tractors

070200
PN=1124
 Contents

Page Page

Switches—Continued Adjusting the headlights

Dome light switch . . . . . . . . . . . . . . . 40-25-27 With testing device . . . . . ......... 40-40-8
Front-wheel drive switch . . . . . . . . . . . 40-25-28 Without testing device . . . ......... 40-40-8
HMS switch . . . . . . . . . . . . . . . . . . . 40-25-29 Work lights with xenon bulbs
AutoQuad II transmission . . . . . . . . . . 40-25-29 Safety instructions . . . . . . . . . . . . . . . 40-40-9
Gear selector switch on range shift Replacing a xenon bulb . . . . . . . . . . . 40-40-10
lever . . . . . . . . . . . . . . . . . . . . . . 40-25-30 Replacing the ballast unit . . . . . . . . . . 40-40-11
Gear selector switch . . . . . . . . . . . . . 40-25-30
Back-up alarm switch . . . . . . . . . . . . . 40-25-31
Air-conditioning compressor switch . . . . 40-25-31
Blower switch . . . . . . . . . . . . . . . . . . 40-25-32
Differential lock switch . . . . . . . . . . . . 40-25-33
Rear PTO switch . . . . . . . . . . . . . . . 40-25-34
Front PTO switch . . . . . . . . . . . . . . . 40-25-34
Rockshaft remote control switch . . . . . 40-25-35
Electronic speed control
Cruise control . . . . . . . . . . . . . . . . . . 40-25-36
Rockshaft control
Sensitivity . . . . . . . . . . . . . . . . . . . . 40-25-37
Replacing rockshaft control unit . . . . . . 40-25-37
Repairing control unit . . . . . . . . . . . . . 40-25-38
Electronic control of ICV
Removing multi-function lever console . 40-25-39
Repairing multi-function lever console . . 40-25-40

Group 30—Monitoring System

Note . . . . . . . . . . . . . . . . . . ....... 40-30-1
Disconnecting electrical circuits . ....... 40-30-1
Sending units
Air cleaner restriction . . . . . . . . . . . . . 40-30-1
Engine speed . . . . . . . . . . . . . . . . . . 40-30-1
Coolant temperature . . . . . . . . . . . . . 40-30-2
Engine oil pressure . . . . . . . . . . . . . . 40-30-2
Ground speed . . . . . . . . . . . . . . . . . 40-30-3
Flasher . . . . . . . . . . . . . . . . . . . . . . 40-30-3
Warning signal sending unit . . . . . . . . 40-30-4
Replacing the instrument unit . . . . . . . . . 40-30-5

Group 40—Electrical Components

Note . . . . . . . . . . . . . . . . . . . . . .... 40-40-1
Specifications . . . . . . . . . . . . . . . .... 40-40-1
Disconnecting electrical circuits . . . . .... 40-40-1
Sockets
3-terminal socket . . . . . . . . . . . . . . . 40-40-2
Multiple power-outlet socket strip . . . . . 40-40-4
7-terminal socket . . . . . . . . . . . . . . . 40-40-5
Wiper motor . . . . . . . . . . . . . . . . . . . . 40-40-7

TM4574 (01DEC99) 40-2 6110 to 6510S Tractors

070200
PN=1125
 Group 05
Connectors

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Connector set . . . . . . . . . . . . . . . . . . . . . . AL70932

Repairing wiring harnesses

-UN-06NOV95
LX012370
LX,4005 008758-19-01AUG95

JDG776 -UN-12OCT94

Extraction tool . . . . . . . . . . . . . . . . . . . . . . JDG776

Removing electrical connectors

LX,40,05004244 -19-01JUN94

JDG777 -UN-12OCT94

Extraction tool . . . . . . . . . . . . . . . . . . . . . . JDG777

Removing electrical connectors

LX,40,05004245 -19-01JUN94

KML10019D3 -UN-10NOV94

Extraction tool . . . . . . . . . . . . . . . . . . . KML10019-3

Removing electrical connectors

LX,4005 007187-19-01JUN94

KML10019D4 -UN-10NOV94

Extraction tool . . . . . . . . . . . . . . . . . . . KML10019-4

Removing electrical connectors

LX,4005 007173-19-01JUN94

JDG948 -UN-05MAY98

Extraction tool . . . . . . . . . . . . . . . . . . . . . . JDG948

Removing electrical connectors

LX,JDG948 -19-01APR98

TM4574 (01DEC99) 40-05-1 6110 to 6510S Tractors

070200
PN=120
 Connectors/Special tools

FKM10457 -UN-24OCT94

Extraction tool . . . . . . . . . . . . . . . . . . . . FKM104571

Removing electrical connectors

1 AMP-No.726534-1 LX,4005 007172-19-01JUN94

FKM10458 -UN-24OCT94

Extraction tool . . . . . . . . . . . . . . . . . . . . FKM104581

Removing electrical connectors

1 AMP-No.965740-1 LX,4005 007174-19-01JUN94

FKM10459 -UN-24OCT94

Extraction tool . . . . . . . . . . . . . . . . . . . . FKM104591

Removing electrical connectors

1 AMP-No.965742-1 LX,4005 007175-19-01JUN94

FKM10460 -UN-24OCT94

Extraction tool . . . . . . . . . . . . . . . . . . . . FKM104601

Removing electrical connectors

1 AMP-No.965741-1 LX,4005 007317-19-01JUN94

JDG144 -UN-03NOV94

Crimping pliers . . . . . . . . . . . . . . . . . . . . . . JDG144

Installing electrical connectors

LX,4005 007176-19-01JUN94

JDG145 -UN-03NOV94

Electrician’s pliers . . . . . . . . . . . . . . . . . . . . JDG145

Cutting and stripping wire

LX,4005 007177-19-01JUN94

LX001151 -UN-12OCT94

Crimping pliers . . . . . . . . . . . . . . . . . . . . FKM10427

Installing electrical connectors

LX,R40,05001203-19-09APR91

TM4574 (01DEC99) 40-05-2 6110 to 6510S Tractors

070200
PN=121
 Connectors/General information

OTHER MATERIAL

Number Name Use

AT66865 Lubricant Insulate electrical connectors

LX,4005 013023-19-01AUG97

GENERAL INFORMATION

Electrical connectors must not be forcibly mated or When removing terminals from connectors, it is very
unmated. All are designed to be mated easily. If you important to use the correct extraction tool and gently
have to use tools, you may be doing something remove the terminal. The connector body can be
wrong. Prying or forcing connectors may cause damaged if terminals are just “jerked” out of it. The
permanent damage to the locking mechanism, damage caused will prevent the new terminal from
contacts, or both. staying in the connector, making replacement of the
connector body necessary.
When working on connectors, make sure you are
working on the correct terminal. Remember that male When installing a new terminal on a wire, make sure
and female halves are mirror images of each other. the insulation crimp and wire crimp are both made
Look for the terminal number on the connector body. properly. Each part of the terminal crimps is designed
The connection of improper electrical circuits can for a specific purpose. Failure to properly crimp the
cause unusual electrical symptoms. wire contact area can result in poor or no electrical
contact. Failure to crimp the insulation support
When an electrical connector is repaired, it is properly can result in problems getting the terminal
important that the proper terminals are used. In some into the connector body, thus causing premature
of these connectors, different terminals are used to failure.
carry different currents. If contacts of different
materials are mated, corrosion may develop that
could affect performance.

LX,4005 011050-19-01DEC96

USING HIGH-PRESSURE WASHERS

IMPORTANT: Directing pressurized water at elec-

tronic/electrical components or
connectors, bearings and hydraulic
-UN-18OCT88

seals, fuel injection pumps or other

sensitive parts and components may
cause product malfunctions. Reduce
pressure, and spray at a 45 to 90
degree angle.
T6642EJ

FX,CLEAN -19-06FEB95

TM4574 (01DEC99) 40-05-3 6110 to 6510S Tractors

070200
PN=122
 Connectors/Repair connectors

METRI PACK CONNECTOR1

NOTE: 1-pin to 10-pin connectors are installed on

tractor.

-UN-26APR95
A—Male terminal
B—Female terminal

LX000873
1 METRI PACK is a trade name of the PACKARD ELECTRIC company LX,R40,05000917-19-01NOV97

Removing Male or Female Terminal

A—JDG7761

-UN-12OCT94
LX005649
1 For METRI PACK connectors, 280 and 630 series LX,R40,05004246-19-01MAR93

Removing Male or Female Terminal

A—JDG7771

-UN-12OCT94
LX005650
1 For METRI PACK connectors, 150 series LX,40,05004247 -19-01MAR93

TM4574 (01DEC99) 40-05-4 6110 to 6510S Tractors

070200
PN=123
 Connectors/Repair connectors

Installing a wire seal

NOTE: Wire seals are color-coded for three sizes of

wire:

-UN-24OCT96
• Red - Wire size 1 mm2 (17 AWG)
• Green - Wire size 1 mm2 (17 AWG)
• Gray - Wire size 2.5 mm2 (13 AWG)

Slip the correct size seal onto the wire.

LX1015909
IMPORTANT: The seal must fit snugly over the wire
insulation, without a gap between the
seal and the insulation.

Strip insulation from wire to expose 6 mm (1/4 in.)

length of wire. Align seal with edge of insulation.

LX,4005 011048-19-01DEC96

Crimping a Terminal

Place terminal in matching recess of crimping pliers, and

crimp it using the JDG144 Terminal Applicator.

-UN-23AUG88
TS0137
LX,4005 013514-19-01NOV97

Secure cable seal to contact as shown, using JDG144

Terminal Applicator.
-UN-23AUG88
TS0138

LX,40,05 013513-19-01NOV97

TM4574 (01DEC99) 40-05-5 6110 to 6510S Tractors

070200
PN=124
 Connectors/Repair connectors

Installing Terminal

Before installing, bend locking tang (A) back to its

original position.

-UN-12OCT94
LX001142
LX4005 013678-19-01NOV97

REPLACING A FEMALE TERMINAL IN THE

PLUG OF A SOLENOID VALVE

Extracting a Female Terminal

-UN-09OCT97
Use a pointed tool (A) to press in the locking tang.
Extract the female terminal through the front of the
terminal housing.

LX1018132
LX4005 013679-19-01NOV97

Replacing a Female Terminal

From the back, feed the wire through the rubber seal
and right through the terminal housing. Strip the
insulation from the wire.

-UN-09OCT97
LX1018133

Crimp the female terminal using the JDG144 Terminal

Applicator. Pull the female terminal back into the terminal
housing.
-UN-09OCT97
LX1018134

LX4005 013680-19-01NOV97

TM4574 (01DEC99) 40-05-6 6110 to 6510S Tractors

070200
PN=125
 Connectors/Repair connectors

CRIMP SNAP IN CONNECTOR1

A—Connector assembly

-UN-12OCT94
LX001140
1 CRIMP SNAP IN is a trade name of the AMP company LX,R40,05001193-19-01APR98

Extracting a Female Terminal

Pull body (A) out of cap (B).

-UN-12OCT94
LX001141
Pull out contact lock (C).

-UN-12OCT94
LX001143
Using a pointed tool, depress locking tang (D) and pull
out terminal.

A—Body
B—Cap
-UN-12OCT94

C—Contact lock
D—Locking tang
LX001144

LX,R40,05001194-19-01MAY98

TM4574 (01DEC99) 40-05-7 6110 to 6510S Tractors

070200
PN=126
 Connectors/Repair connectors

Installing Female Terminal

A—FKM10427

-UN-12OCT94
LX001152
LX,R40,05001204-19-01MAR93

REPLACING A FEMALE TERMINAL IN A

30-PIN OR 18-PIN PLUG

Extracting a Female Terminal

-UN-26APR95
Use a pointed tool (A) to press in the locking tang.
Extract the female terminal through the front of the
terminal housing.

LX000879
LX4005 018398-19-01MAY98

Replacing a Female Terminal

From the back, feed the wire through the rubber seal
and right through the terminal housing. Strip the
insulation from the wire.

-UN-17OCT97
LX1018130

Crimp the female terminal using the JDG144 Terminal

Applicator. Pull the female terminal back into the terminal
housing.
-UN-09OCT97
LX1018131

LX4005 013636-19-01NOV97

TM4574 (01DEC99) 40-05-8 6110 to 6510S Tractors

070200
PN=127
 Connectors/Repair connectors

REPLACING FEMALE TERMINAL ON 45-PIN

PLUG

Press up locking tang and slide cover (A) to the left.

-UN-06NOV95
LX012108
Use extraction tool FKM10457 (B) to press in the locking
tang and extract the female terminal from the rear.

Use the JDG144 terminal applicator to crimp on the seal

and female terminal.

-UN-06NOV95
From the back, insert the female terminal into the
terminal housing.

A—Cover

LX012109
B—Extraction tool FKM10457

LX4005NA 017805-19-01APR98

TM4574 (01DEC99) 40-05-9 6110 to 6510S Tractors

070200
PN=128
 Connectors/Repair connectors

REPLACING FEMALE TERMINAL ON 78-PIN

PLUG

Pull terminal retainers (A) out of terminal housing.

-UN-04MAY98
LX1020445
Use extraction tool JD776 or JD777 (B) to press in the
locking tang, and pull the female terminal out from the
rear.

Use the JDG144 terminal applicator to crimp on the seal

-UN-04MAY98
and female terminal.

From the back, insert the female terminal into the

terminal housing.

LX1020446
Insert the terminal retainer.

A—Terminal retainer
B—Extraction tool JDG776 or JDG777

LX4005NA 017807-19-01APR98

CPC CONNECTOR1

Removing Male or Female Terminal

A—KML10019-4 or KML10019-3
-UN-12OCT94
L107072

1 CPC is a trade name of the AMP company. LX4005NA 017806-19-01APR98

TM4574 (01DEC99) 40-05-10 6110 to 6510S Tractors

070200
PN=129
 Connectors/Repair connectors

REPLACING FEMALE TERMINAL ON BUS

RESISTOR PLUG

Press the catches (B) to release the terminal retainers

(A).

-UN-04MAY98
Pull the retainers out of the terminal housing.

LX1020447
Use extraction tool JD777 (C) to press in the locking
tang, and pull the female terminal out from the rear.

Use the JDG144 terminal applicator to crimp on the seal

and female terminal.

-UN-04MAY98
From the back, insert the female terminal into the
terminal housing.

LX1020448
Insert the terminal retainer.

A—Terminal retainer
B—Catches
C—Extraction tool JDG777

LX4005NA 017808-19-01APR98

CHANGING TERMINALS

Using a small screwdriver, depress locking tang (A). Pull

the wire out of the terminal housing.

-UN-08NOV95
Bend the locking tang back to its original position before
inserting the wire back into the terminal housing.
L114830

LX4005 013637-19-01NOV97

TM4574 (01DEC99) 40-05-11 6110 to 6510S Tractors

070200
PN=130
 Connectors/Repair connectors

CHANGING THE TERMINALS IN THE RELAY

SOCKET

NOTE: Mark the wires for identification purposes before

opening the locks.

-UN-17OCT97
Use a small screwdriver to open the locks (A) and fold
out the terminal detents at the sides (A).
Fold out the terminal detent at the rear (C).

LX1018135
Use a small screwdriver to disengage locks (D) and fold
out the terminal detent at the front (E).

-UN-17OCT97
LX1018136
Use a small screwdriver to disengage the terminal
detents and pull the terminals out to the rear.

A—Lock
B—Terminal detent at side

-UN-17OCT97
C—Terminal detent at rear
D—Lock
E—Terminal detent at front

LX1018322

LX4005 013681-19-01NOV97

USE ELECTRICAL INSULATING COMPOUND

Apply AT66865 Compound directly to the terminals

between the wire seal and connector body. This provides
a moisture barrier, especially in wet and humid
conditions.

RX15004005,7 -19-12AUG92

TM4574 (01DEC99) 40-05-12 6110 to 6510S Tractors

070200
PN=131
 Connectors/Repair connectors

REPLACE POWER DISTRIBUTION CENTER

CONNECTORS

Insert extraction tool JDG948 (A) over female terminal in

power distribution center and pull out terminal from the

-UN-18OCT94
rear.

LX009381
LX,4005NA007183-19-01APR98

A—Extraction tool JDG948

-UN-18OCT94
LX009382
LX,4005NA007184-19-01APR98

A—Extraction tool JDG948

-UN-18OCT94
LX009383
LX,4005NA007185-19-01APR98

A—Extraction tool JDG948

-UN-18OCT94
LX009384

LX,4005NA007186-19-01APR98

TM4574 (01DEC99) 40-05-13 6110 to 6510S Tractors

070200
PN=132
 Connectors/Repair connectors

REPLACING THE TERMINALS IN THE LOAD

CENTER

Press extractor FKM10458 (A) against the female

terminal in the load center and pull the terminal out to

-UN-18OCT94
the rear.

LX009377
LX4005NA 013683-19-01NOV97

A—Extractor FKM10460

-UN-18OCT94
LX009378
LX4005NA 013682-19-01NOV97

A—Extractor FKM10457

-UN-18OCT94
LX009379

LX4005NA 007181-19-01NOV97

A—Extractor FKM10459
-UN-18OCT94
LX009380

LX4005NA 007182-19-01NOV97

TM4574 (01DEC99) 40-05-14 6110 to 6510S Tractors

070200
PN=133
 Connectors/Repair connectors

A—Extractor FKM10458

-UN-18OCT94
LX009481
LX4005NA 007284-19-01NOV97

TM4574 (01DEC99) 40-05-15 6110 to 6510S Tractors

070200
PN=134
 Connectors/Repair connectors

TM4574 (01DEC99) 40-05-16 6110 to 6510S Tractors

070200
PN=135
 Group 10
Wiring Harnesses

GROUND POINT LOCATIONS

Tractors with Cab

There are nineteen ground point locations including up to

-UN-13MAY98
fifteen eyelet grounds (XGND1-15, see pictures on the
following pages).

• Battery

LX1017864
• Battery-to-engine ground (A)

• Engine-to-cab frame ground (B)

-UN-17OCT97
LX1018171
• Cab ground (C)

-UN-18NOV94
LX009667
• Ground connection (D) for electronic units, located
below the cab floor next to the Hitch Control Unit (HCU).
It is named XGND2 (see Cab Wiring Harness, this
group).
-UN-18NOV94
LX009679

LX4010 018209-19-01NOV99

TM4574 (01DEC99) 40-10-1 6110 to 6510S Tractors

070200
PN=136
 Wiring Harnesses/Ground point locations

Tractors with 2-Post Roll Guard

There are nine ground point locations including four

eyelet grounds (XGND 1 - 9, see pictures on the
following pages).

-UN-13MAY98
• Battery

• Battery-to-engine ground (A)

LX1017864
• Engine-to-platform frame ground (B)

-UN-17OCT97
LX1018171
• Platform frame ground (C)

-UN-02OCT97
LX1018170
• Ground connection (D) for electronic units, located
below the right-hand floor plate at the inside of the
platform frame. It is named XGND 2 (see Platform
Wiring Harness, this group).
-UN-09OCT97
LX1018173

LX4010 018210-19-01NOV99

TM4574 (01DEC99) 40-10-2 6110 to 6510S Tractors

070200
PN=137
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING STARTING AID WIRING HARNESS W27

-UN-01DEC97
LX1018184
1—Fuse 3—Alternator 5—Connecting point, starting
2—Relay 4—Heater element aid wiring harness

LX4010 013716-19-01APR98

TM4574 (01DEC99) 40-10-3 6110 to 6510S Tractors

070200
PN=138
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING WORKLIGHT WIRING HARNESS W14 (FRONT CORNER)

-UN-23NOV99
LX1024041
A—Connecting point, engine wiring B—Plug (front corner worklight, C—Plug (front corner worklight,
harness r.h.) l.h.)

LX4010 021219-19-01NOV99

TM4574 (01DEC99) 40-10-4 6110 to 6510S Tractors

070200
PN=139
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING ENGINE WIRING HARNESSES W3 AND W14 (2-POST

ROPS)

-UN-06JUL98
LX1020857
1—Alternator 8—Plug (rev counter sending 11—Plug (fuel preheater) 16—Ground (XGND9)
2—Wire pin (alternator D+) unit) 12—Connecting point, 17—Plug (front corner
3—Plug (rev counter sending 9—Plug (sending unit of worklight wiring harness worklight, r.h.)
unit) coolant temperature 13—Connecting point, engine 18—Plug (front corner
4—Plug (horn) gauge) wiring harness worklight, l.h.)
5—Plug (r.h. headlight) 10—Plug (sending unit of 14—Plug (voltage to ground)
6—Plug (l.h. headlight) engine oil pressure 15—Connecting point,
7—Plug (sending unit of air warning light) starting aid wiring
cleaner indicator light) harness

LX4010 021222-19-01NOV99

TM4574 (01DEC99) 40-10-5 6110 to 6510S Tractors

070200
PN=140
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING ENGINE WIRING HARNESS W3 (CAB)

-UN-06JUL98
LX1020856

LX4010 018211-19-01APR96

TM4574 (01DEC99) 40-10-6 6110 to 6510S Tractors

070200
PN=141
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING ENGINE WIRING HARNESS-CONTD.

1— Plug (sending unit, air cleaner restriction 12— Connecting point, starting aid harness
warning light) 13— Starter motor
2— Plug (voltage to ground) 14— Connecting point, engine harness
3— Plug (rev counter sending unit) 15— Connecting point, engine harness
4— Wire pin (injection pump shut-off valve) 16— Alternator
5— Plug (sending unit, coolant temperature 17— Connecting point, harness for FWD axle
gauge) with TLS
6— Plug (sending unit, coolant temperature) 18— Connecting point, front PTO harness
7— Plug (fuel preheater) 19— Ground (XGND9)
8— Plug (sending unit, oil press. warning light) 20— Connecting point, work light harness
9— Plug (injection pump) 21— Plug (horn)
10— Starter motor relay 22— Plug (r.h. headlight)
11— Plug (compressor clutch) 23— Plug (l.h. headlight)

LX4010 018556-19-01NOV99

TM4574 (01DEC99) 40-10-7 6110 to 6510S Tractors

070200
PN=142
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING FWD AXLE WIRING HARNESS W36 (WITH TLS)

-UN-06JUL98
LX1020858
A—Connecting point, FWD B—Plug (solenoid) C—Plug (solenoid) D—Plug (position sensor)
axle with TLS wiring
harness

LX4010 018215-19-01NOV99

TM4574 (01DEC99) 40-10-8 6110 to 6510S Tractors

070200
PN=143
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING FRONT PTO WIRING HARNESS W39

-UN-06JUL98
LX1020859
A—Connecting point, front PTO B—Plug (solenoid) C—Plug (sending unit for front
wiring harness PTO speed)

LX4010 018216-19-01NOV99

TM4574 (01DEC99) 40-10-9 6110 to 6510S Tractors

070200
PN=144
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING CAB WIRING HARNESS W4

-UN-12JAN00
LX1024035

LX4010 018217-19-01NOV99

TM4574 (01DEC99) 40-10-10 6110 to 6510S Tractors

070200
PN=145
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING CAB WIRING HARNESS-CONTD.

1— Connecting point, engine/transmission harness 33— Plug (front wheel drive switch)
2— Ground (XGND2) 34— Plug (AutoQuad II transmission switch)
3— Plug (HCU) 35— Plug (potentiometer for
4— Connecting point, transmission wiring harness automatic speed control)
5— Plug (pressure switch) 36— Plug (headland management system,
6— Ground (XGND1) HMS)
7— Connecting point, stepper motor driver 37— Plug (control unit)
wiring harness 38— Plug (sensitivity potentiometer)
8— Connecting point, 7-terminal socket harness 39— Plug (position feedback unit)
9— Plug (park switch, reverse lockout switch) 40— Plug (operator’s seat)
10— Plug (gear shift switch) 41— Plug (performance monitor)
11— Plug (BCU) 42— Plug (switch for electrical reverser
12— Plug (handbrake switch) control)
13— Plug (seat switch or handbrake switch) 43— Plug (hazard warning light switch)
14— Service plug 44— Plug (light switch)
15— Plug (light selector) 45— Terminating resistor (CCD-BUS)
16— Plug (front loader) 46— Plug (instrument unit)
17— Plug (front PTO relay) 47— Plug (instrument unit)
18— Ground (XGND5) 48— Plug (acoustic warning signal)
19— Plug (front PTO switch) 49— Plug (29-bit CAN-BUS terminating resistor)
20— Plug (rear PTO switch) 50— Plug (main switch)
21— Connecting point, 3-terminal socket harness 51— Connecting point, multi-function unit harness
22— Connecting point, cab roof harness (remote 52— Connecting point, windshield wiper harness
control) 53— Connecting point, windshield washer and
23— Connecting point, cab roof wiring harness multi-function unit
24— Plug (cigarette lighter) 54— Plug (accelator pedal potentiometer)
25— Connecting point, rear wiper harness 55— Plug (brake switch)
26— Connecting point, control unit wiring 56— Plug (brake switch)
harness 57— Plug (differential lock switch)
27— Plug (work light switch) 58— Connecting point, engine harness
28— Plug (lighting system control unit) 59— Plug (seat switch)
29— Plug (headlight switch) 60— Signal socket
30— Connecting point, fan wiring harness 61— Connecting point, turn signal harness*
31— Plug (compressor switch) 62— Connecting point, cab roof harness*
32— Plug (PTO selector switch)

* If equipped LX4010 018218-19-01NOV99

TM4574 (01DEC99) 40-10-11 6110 to 6510S Tractors

070200
PN=146
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING PLATFORM WIRING HARNESS W4

-UN-12JAN00
LX1024036

LX4010 013717-19-01NOV99

TM4574 (01DEC99) 40-10-12 6110 to 6510S Tractors

070200
PN=147
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING PLATFORM WIRING HARNESSES-CONTD.

1— Main fuse 25— Plug (differential lock switch)
2— Load center 26— Plug (turn signal and tail light, l.h.)
3— Plug (acoustic warning signal) 27— Plug (turn signal and tail light, r.h.)
4— Starter motor relay 28— Plug (fender work light, front l.h.)
5— Plug (flasher) 29— Plug (fender work light, front r.h.)
6— Plug (rear PTO relay) 30— Plug (rear PTO switch)
7— Starter motor 31— Connecting point, roof wiring harness*
8— Plug (main switch) 32— Connecting point, wiring harness of
9— Plug (horn button) 7-terminal socket
10— Plug (turn signal switch) 33— Connecting point, wiring harness of
11— Plug (light switch) 3-terminal socket
12— Plug (high/low beam headlight switch) 34— Plug (brake switch)
13— Plug (HCU) 35— Connecting point, transmission wiring
14— Plug (position feedback unit) harness, front
15— Plug (sensitivity) 36— Connecting point, transmission wiring
16— Plug (service) harness, rear
17— Plug (front loader) 37— Connecting point, engine wiring harness
18— Plug (operator’s seat) 38— Plug (instrument unit)
19— Plug (front wheel drive switch) 39— Plug (turn signal relay)*
20— Plug (sending unit, fuel gauge and fuel 40— Plug (l.h. turn signal)*
pump) 41— Plug (r.h. turn signal)*
21— Plug (stepper motor) 42— Ground (XGND1)
22— Plug (position sensor) 43— Ground for electronics (XGND2)
23— Plug (fender work light, rear r.h.) 44— Ground (XGND4)
24— Plug (fender work light, rear l.h.) 45— Ground (XGND5)

* If equipped LX4010 013715-19-01NOV99

TM4574 (01DEC99) 40-10-13 6110 to 6510S Tractors

070200
PN=148
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING HARNESS FOR 7-PIN RECEPTACLE (W28)

-UN-23NOV99
LX1024046
A—Connecting point, cab wiring B—Power outlet socket
harness

LX4010 021220-19-01NOV99

TM4574 (01DEC99) 40-10-14 6110 to 6510S Tractors

070200
PN=149
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING HARNESS FOR 3-PIN RECEPTACLE (W30)

-UN-23NOV99
LX1024047
A—Connecting point, cab wiring B—Contacts C—Power outlet socket
harness

LX4010 021221-19-01NOV99

TM4574 (01DEC99) 40-10-15 6110 to 6510S Tractors

070200
PN=150
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING MULTI-FUNCTION UNIT WIRING HARNESSES W5, W6

-UN-06JUL98
LX1020861
A—Connecting point, E—Switch for turn signal K—Interval relay O—Connecting point, front
multi-function unit wiring light, r.h. L—Plug (window washer wiper wiring harness
harness F—Plug (horn switch) switch) P—Connecting point,
B—High/low beam headlight G—Plug (horn switch) M—Plug (window washer multi-function unit wiring
switch H—Switch for turn signal switch) harness
C—Plug (headlight flasher light, l.h. N—Switch for digital
switch) J—Plug (windshield wiper instrument
D—Plug (headlight flasher switch)
switch)

LX4010 018219-19-01NOV99

TM4574 (01DEC99) 40-10-16 6110 to 6510S Tractors

070200
PN=151
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING TURN SIGNAL WIRING HARNESS W53

-UN-23NOV99
LX1024037
A—Connecting point, cab C—Ground point E—Connecting point,
wiring harness D—Connecting point, cab 7-terminal power socket
B—Relays wiring harness harness

LX4010 021218-19-01NOV99

TM4574 (01DEC99) 40-10-17 6110 to 6510S Tractors

070200
PN=152
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING ELECTRONIC CONTROL UNIT WIRING HARNESS W34

-UN-23NOV99
LX1024038

A—Connecting point, control E—Plug (connecting point, G—Plug (CAN BUS J—Plug (PEC)
unit wiring harness multi-function lever wiring terminator connection K—Plug (ECU)
B—Plug (electronic control harness) point (29-bit))
unit for SFA) F—Plug (service CAN BUS H—Plug (CAN BUS
C—Plug (RCU) (29-bit))* terminator connection
D—Plug (connecting point, point (11-bit))
multi-function lever wiring
harness)

* Not used LX4010 018424-19-01NOV99

TM4574 (01DEC99) 40-10-18 6110 to 6510S Tractors

070200
PN=153
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING STEPPER MOTOR DRIVER WIRING HARNESS W35

-UN-20JUL98
LX1020949

A—Plug (stepper motor D—Connecting point, stepper F—Plug (stepper motor J—Plug (stepper motor driver
driver E-ICV3) motor driver wiring E-ICV1) E-ICV2)
B—Plug (CAN BUS harness G—Plug (stepper motor K—Plug (stepper motor
terminator connection E—Plug (stepper motor E-ICV2) driver PPST)
point (11-bit)) PPST) H—Plug (stepper motor
C—Plug (stepper motor E-ICV3)
driver E-ICV1)

LX4010 018420-19-01NOV99

TM4574 (01DEC99) 40-10-19 6110 to 6510S Tractors

070200
PN=154
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING CAB ROOF WIRING HARNESS W11

-UN-23NOV99
LX1024039

LX4010 018221-19-01NOV99

TM4574 (01DEC99) 40-10-20 6110 to 6510S Tractors

070200
PN=155
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING CAB ROOF WIRING HARNESS-CONTD.

1— Connecting point, cab roof harness 17— Ground (XGND11)
2— Plug (fender work light, r.h.) 18— Connecting point, worklight harness
3— Plug (turn signal and tail light, r.h.) 19— Plug (cab roof flasher, r.h.)
4— Door switch for dome light, r.h. 20— Plug (cab frame work light, l.h.)
5— Plug (dome and console lights) 21— Plug (cab frame work light, r.h.)
6— Plug (cab roof flasher, r.h.) 22— Ground (XGND13)
7— Plug (radio) 23— Plug (fender work light, l.h.)
8— Plug (cab roof work light, r.h.) 24— Plug (remote control switch)
9— Ground (XGND10) 25— Plug (turn signal and tail light, l.h.)
10— Plug (cab roof work light, l.h.) 26— Plug (window washer pump)
11— Plug (cab roof flasher, l.h.) 27— Ground (XGND12)
12— Door switch for dome light, l.h. 28— Connecting point, cab roof harness (remote
13— Beacon prewiring control)
14— Plug (cab roof flasher, l.h.) 29— Connecting point, cab roof harness
15— Ground wire pin for beacon light 30— Plug (turn signals)
16— Ground (XGND14)

LX4010 018222-19-01NOV99

TM4574 (01DEC99) 40-10-21 6110 to 6510S Tractors

070200
PN=156
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING WORKLIGHT WIRING HARNESS W18 (CAB)

-UN-07JUL98
LX1020864
A—Connecting point, C—Plug (cab roof work light, D—Plug (cab roof work light, E—Plug (cab roof work light,
worklight wiring harness r.h.) l.h.) l.h.)
B—Plug (cab roof work light,
r.h.)

LX4010 018223-19-01NOV99

TM4574 (01DEC99) 40-10-22 6110 to 6510S Tractors

070200
PN=157
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING WIPER HARNESSES W7, W10, W38

-UN-06JUL98
LX1020865
A—Connecting point, rear C—Plug (wiper switch) G—Ground (XGND7) L—Connecting point, front
wiper wiring harness D—Plug (washer pump) H—Plug (rear wiper motor) wiper wiring harness
B—Connecting point, rear E—Rear window switch J—Plug (front wiper motor)
adapter wiring harness F—Ground (XGND6) K—Connecting point, front
wiper wiring harness

LX4010 018224-19-01NOV99

TM4574 (01DEC99) 40-10-23 6110 to 6510S Tractors

070200
PN=158
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING WIPER HARNESSES W23, W24 (LOW-CLEARANCE CAB)

-UN-17SEP97
LX1017472
A—Plug (washer pump) E—Connecting point, rear G—Plug (front wiper motor)
B—Plug (rear wiper motor) wiper wiring harness H—Resistor
C—Windshield wiper switch F—Connecting point, wiper J—Connecting point, wiper
D—Plug (windshield wiper wiring harness switch and motor wiring
switch) harness

LX,4010 012940-19-01NOV99

TM4574 (01DEC99) 40-10-24 6110 to 6510S Tractors

070200
PN=159
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING CAB LIGHTING WIRING HARNESSES W21, W22

(LOW-CLEARANCE CAB)

-UN-17SEP97
LX1017473
A—Connecting point, cab light B—Console light C—Dome light
wiring harness

LX,4010 012941-19-01NOV99

TM4574 (01DEC99) 40-10-25 6110 to 6510S Tractors

070200
PN=160
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING AIR CONDITIONING AND FAN WIRING HARNESS W8

-UN-07JUL98
LX1020866
A—Plug (air conditioning D—Plug (compressor switch) G—Plug (resistors) K—Connecting point, air
pressure switch) E—Plug (fan switch) H—Plug (fan motor) conditioning and fan
B—Plug (thermostat switch) F—Connecting point, air J—Plug (fan motor) wiring harness)
C—Ground (XGND15) conditioning and fan
wiring harness)

LX4010 018225-19-01NOV99

TM4574 (01DEC99) 40-10-26 6110 to 6510S Tractors

070200
PN=161
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING TRANSMISSION WIRING HARNESS W13 (CAB)

-UN-07JUL98
LX1020867
A—Connecting point, F—Plug (PTO speed sending L—Plug (position sensor) R—Plug (sending unit,
transmission wiring unit) M—Ground (XGND26) engagement oil warning
harness G—Plug (speedometer N—Plug (transmission speed light)
B—Plug (neutral start switch) sending unit) sending unit) S—Plug (sending unit, oil
C—Plug (draft sensor, r.h.) H—Plug (differential lock O—Plug (fuel gauge and fuel filter warning light)
D—Plug (draft sensor, l.h.) solenoid) pump sending unit) T—Prewiring for radar
E—Plug (front wheel drive J—Plug (rear PTO solenoid) P—Plug (clutch switch)
solenoid) K—Plug (stepper motor) Q—Plug (low temperature
switch)*

* Not used LX,4010 018226-19-01NOV99

TM4574 (01DEC99) 40-10-27 6110 to 6510S Tractors

070200
PN=162
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING TRANSMISSION WIRING HARNESSES W32, W33 (2-POST

ROLL GUARD)

-UN-23NOV99
LX1024040
A—Plug (sending unit, oil E—Plug (neutral start switch) J—Plug (draft sensor, r.h.) N—Plug (rear PTO solenoid)
filter warning light) F—Connecting point, K—Plug (draft sensor, l.h.) O—Connecting point,
B—Plug (low temperature transmission wiring L—Plug (front wheel drive transmission wiring
switch) harness, front solenoid) harness, rear
C—Wire pin (high G—Ground (XGND26) M—Plug (sending unit, rear
temperature switch) H—Plug (differential lock PTO speed)
D—Plug (sending unit, solenoid)
engagement oil warning
light)

LX4010 013720-19-01NOV99

TM4574 (01DEC99) 40-10-28 6110 to 6510S Tractors

070200
PN=163
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING TRANSMISSION WIRING HARNESS (WITH ELECTRICAL

REVERSER CONTROL)

-UN-28JUL97
LX1016514
A—Connecting point, B—Enable solenoid D—Reverse solenoid E—Plug (enable switch)
transmission wiring C—Forward solenoid
harness

LX,4010 011985-19-01NOV99

TM4574 (01DEC99) 40-10-29 6110 to 6510S Tractors

070200
PN=164
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING BACK-UP ALARM WIRING HARNESSES W40, W41, W42

-UN-07JUL98
LX1020868

LX4010 018227-19-01APR98

TM4574 (01DEC99) 40-10-30 6110 to 6510S Tractors

070200
PN=165
 Wiring Harnesses/Removal and installation

REMOVING AND INSTALLING BACK-UP ALARM WIRING HARNESSES-CONTD.

A— Connecting point, cab harness (seat switch) H— Connecting point, switch for SyncroPlus
B— Plug (horn) transmission wiring harness
C— Ground (XGND4) J— Back-up alarm switch*
D— Plug (relay) K— Connecting point, switch for PowrQuad
E— Plug (switch) transmission wiring harness
F— Plug (switch) L— Plug (seat switch)
G— Plug (switch) M— Plug (pressure switch for back-up alarm)**

* SyncroPlus and Power Reverser only

** PowrQuad and AutoQuad II only LX4010 018228-19-01NOV99

TM4574 (01DEC99) 40-10-31 6110 to 6510S Tractors

070200
PN=166
 Wiring Harnesses/Removal and installation

TM4574 (01DEC99) 40-10-32 6110 to 6510S Tractors

070200
PN=167
 Group 15
Charging Circuit

SPECIFICATIONS

Item Measurement Specification

Alternator

Hex. nut at terminal 30 (B+) Torque 18 N·m (13 ft-lb)

Hex. nut at terminal D+ Torque 5 N·m (4 lb-ft)

Cap screws Torque 50 N·m (37 lb-ft)

LX4015 019604-19-01FEB99

REPAIR ALTERNATOR—USE CTM

For complete repair information on alternator, component

technical manual is also required.

-UN-12APR90
Use the component technical manual in conjunction with
this machine manual.

RW18170
LX15004015,1 -19-12AUG92

DISCONNECTING ELECTRICAL CIRCUIT

Disconnect ground cable before carrying out any

electrical repairs.

-UN-19SEP94
LX000872

LX,R40,05000916-19-01NOV97

TM4574 (01DEC99) 40-15-1 6110 to 6510S Tractors

070200
PN=168
 Charging Circuit/Removing the alternator

REMOVING THE ALTERNATOR

Open hood and r.h. service door. Remove radiator and

fan screens.

-UN-02OCT97
CAUTION: Disconnect the battery ground cable
(-).

IMPORTANT: Always relieve tension on drive belt

LX1018128
before removing the alternator.

Take the drive belt off the pulley.

Disconnect wires (A) and (B) from the alternator.

A—Wire (terminal 30)
Remove the two cap screws (C). B—Wire (terminal D+)
C—Cap screws

Replace the alternator.

Torques

Hex. nut (A) at terminal 30: 18 N·m (13 lb-ft)

Hex. nut (B) at terminal D+: 5 N·m (4 lb-ft)

Cap screws (C): 50 N·m (37 lb-ft)

LX4015NA 021138-19-01NOV99

RELIEVING TENSION ON DRIVE BELT

Tighten tensioner roll cap screw clockwise (arrow) using

a 15 mm (19/32 in.) wrench until bores (A) and (B) are
aligned.
-UN-24OCT97

Insert a metal pin of 5 mm (0.2 in.) diameter into the

aligned bores.
LX1017754

For tensioning, turn tensioner roll slightly to release

metal pin and pull it from the bores. The drive belt
tensioner automatically goes back to tensioning position.

A—Bore (cam)
B—Bore (base plate)
C—Tensioner roll

LX4015 013624-19-01NOV97

TM4574 (01DEC99) 40-15-2 6110 to 6510S Tractors

070200
PN=169
 Group 20
Starter Motor Circuit

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

KJD10213 -UN-04NOV97

Special box wrench . . . . . . . . . . . . . . . . . . KJD10213

Removing and installing the starting motor

LX4020 013802-19-01NOV97

SPECIFICATIONS

Item Measurement Specification

Starting motor

Hex. nut at terminal 30 Torque 30 N·m (23 lb-ft)

Cheese-head screw at clamp on Torque 1 to 1.3 N·m (9 to 11 lb-in.)

terminal 50

LX,4020 007189-19-01NOV97

REPAIR STARTING MOTOR—USE CTM

For complete repair information on the starting motor,

component technical manual is also required.

-UN-12APR90
Use the component technical manual in conjunction with
this machine manual.

RW18170
LX4020 017829-19-01APR98

TM4574 (01DEC99) 40-20-1 6110 to 6510S Tractors

070200
PN=170
 Starter Motor Circuit/Removing the starter motor

DISCONNECTING ELECTRICAL CIRCUIT

Disconnect ground cable before carrying out any

electrical repairs.

-UN-19SEP94
LX000872
LX,R40,05000916-19-01NOV97

REMOVING THE STARTER MOTOR

Open hood and r.h. service door. Remove radiator and

fan screens.

-UN-06OCT97
CAUTION: Disconnect the battery ground cable
(-).

Remove cap and take off hex. nut (A).

LX1018129
Disconnect the wires at the connecting pins.

Remove cover (B).

Disconnect wires (C) at the solenoid switch.

Use special box wrench KJD10213 to remove the starter

motor.

Torques

-UN-17OCT97
Hex. nut (A) at terminal 30: 30 N·m (23 lb-ft)

Cheese-head screw (C) at terminal 50: 1-1.3 N·m

(9-11 lb-in.)
LX1018404

A—Hex. nut with cap

B—Cover
C—Wire and cheese-head screw
D—Special box wrench KJD10213

LX4020NA 021139-19-01NOV99

TM4574 (01DEC99) 40-20-2 6110 to 6510S Tractors

070200
PN=171
 Group 25
Fuses, Relays and Switches

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

JDG777 -UN-12OCT94

Extraction tool . . . . . . . . . . . . . . . . . . . . . . JDG777

Removing electrical connectors

LX,40,05004245 -19-01JUN94

SPECIFICATIONS

Item Measurement Specification

Main fuse (with cab), pin Torque 20 N·m (15 lb-ft)

Main fuse (with cab), hex. nut Torque 10 N·m (7.5 lb-ft)

Main fuse (with 2-post ROPS), hex. Torque 15 N·m (11 lb-ft)
nut

Wire at starting motor relay and Torque 12 N·m (8.5 lb-ft)

relay for electrical starting aid, M8
hex. nut

Wire at starting motor relay and Torque 5 N·m (3.5 lb-ft)

relay for electrical starting aid, M5
hex. nut

Steering wheel to steering column, Torque 50 N·m (37 lb-ft)

cap screw

LX4025 018052-19-01JUL98

NOTE

Switches not mentioned in this Group are described in

the Groups dealing with the corresponding components.
LX4025 018050-19-01APR98

TM4574 (01DEC99) 40-25-1 6110 to 6510S Tractors

070200
PN=172
 Fuses, Relays and Switches/Fuses

DISCONNECTING ELECTRICAL CIRCUIT

Disconnect ground cable before carrying out any

electrical repairs.

-UN-19SEP94
LX000872
LX,R40,05000916-19-01NOV97

FUSES - LOAD CENTER 1 (TRACTORS WITH CAB)

-UN-04NOV99
LX1024009

LX4025 021200-19-01NOV99

TM4574 (01DEC99) 40-25-2 6110 to 6510S Tractors

070200
PN=173
 Fuses, Relays and Switches/Fuses

Fuses Diodes

IMPORTANT: To prevent unnecessary damage to V101— Vacant

the electrical system, never use a V102— Vacant
fuse with a rating higher than the V103— Vacant
one already installed. V104— Vacant
V105— 1A Power supply for electronics
F101—30A Main switch (terminal BAT)
F102—20A Hazard warning lights Relays
F103—30A Accessories (horn, front loader 3-pin
receptacle and 2-pin plug) K101— Power supply for electronics
F104—30A Light switch (terminal B) K102— Accessory
F105—30A Low and high beam lights K103— Headlight
F106—10A Low-beam light, left K104— 3-pin receptacle and signal receptacle
F107—10A Low-beam light, right K105— Fuel preheater and 3-pin receptacle
F108—20A High beam and flash-to-pass K106— Audible alarm sender
F109—10A Left tail light and right clearance light K107— Vacant
F110—10A Right tail light and left clearance light, K108— Turn signal*
license plate light K109— Turn signal*
F111—10A BCU K110— Vacant
F112—20A Brake switch K111— Vacant
F113—10A Differential lock, front wheel drive, blinker, K112— Vacant
radar, Hall sender for tachometer and K113— Vacant
rear PTO
F114—30A Relay for power supply to electronics
F115— Hitch control unit (fuse for calibration)
F116—10A Hitch control unit (HCU)
F117—10A Instruments, alternator indicator light
F118—20A Cab dome light, clock, cigarette lighter,
instruments
F119—30A Fuel preheater, 3-pin receptacle
F120—30A 3-pin receptacle and signal receptacle,
receptacle strip

* From tractor serial no. 256587 LX24010 021197-19-01NOV99

TM4574 (01DEC99) 40-25-3 6110 to 6510S Tractors

070200
PN=174
 Fuses, Relays and Switches/Fuses

FUSES - LOAD CENTER 2 (TRACTORS WITH CAB)

-UN-04NOV99
LX1024010

LX4025 021201-19-01NOV99

TM4574 (01DEC99) 40-25-4 6110 to 6510S Tractors

070200
PN=175
 Fuses, Relays and Switches/Fuses

Fuses Diodes

IMPORTANT: To prevent unnecessary damage to V201— Vacant

the electrical system, never use a V202— 1A Electrical reverser control
fuse with a rating higher than the V203— 1A Engine control unit (ECU)
one already installed. V204— Vacant
V205— Vacant
F201—10A Electrical reverser control and engine
control unit (ECU) Relays
F202—10A Electrical reverser control and engine
control unit (SFA) K201— Vacant
F203—30A Stepper motor driver (multi-function lever) K202— Vacant
F204—10A Stepper motor driver (AutoQuad K203— Vacant
transmission) K204— Fan
F205—10A Data bus/transm. and electronic control K205— Work lights
unit (PEC) K206— Work lights
F206—30A Front corner worklights and worklights on K207— Air conditioning system
rear fender K208— Vacant
F207—10A Cab frame work light K209— Vacant
F208—30A Work lights at front and rear of cab roof K210— Reverse relay
F209— Vacant K211— Forward relay
F210— Vacant K212— Not-neutral relay
F211—10A Multi-function lever K213— Latch relay
F212—20A Trailer turn signal*
F213—20A Windshield wiper and washer
F214—20A Rear window wiper and washer, and air
compressor (operator’s seat)
F215—20A Front PTO, radio and back-up alarm
F216—15A Console light
F217—20A Cab ventilation and heater fan
F218—20A Cab ventilator/heater fan
F219—10A Air conditioning system
F220—20A Front loader, beacon

* From tractor serial no. 256587 LX24010 021198-19-01NOV99

TM4574 (01DEC99) 40-25-5 6110 to 6510S Tractors

070200
PN=176
 Fuses, Relays and Switches/Fuses

FUSES OF LOAD CENTER ON TRACTORS WITH 2-POST ROPS

-UN-04NOV99
LX1024011

LX4025 021202-19-01NOV99

TM4574 (01DEC99) 40-25-6 6110 to 6510S Tractors

070200
PN=177
 Fuses, Relays and Switches/Fuses

Fuses Diodes

IMPORTANT: To prevent unnecessary damage to V101— Vacant

the electrical system, never use a V102— 1A Turn signal light
fuse with a rating higher than the V103— 1A Turn signal light
one already installed. V104— 1A Lights
V105— 1A Relay for power supply to electronics
F101—30A Main switch (terminal BAT)
F102—30A 7-terminal power outlet Relays
F103—20A Work lights
F104—10A Differential lock, FWD K101— Power supply for electronics
F105—10A Acoustic alarm K102— Work lights
F106—10A Hazard warning lights K103— Time delay - transmission oil pressure
F107—20A Turn signals K104— 3-terminal power outlet
F108—10A L.h. tail light K105— Fuel preheater
F109—10A R.h. tail light K106— 7-terminal power outlet
F110—30A 3-terminal power outlet (terminal 2) K107— Headlights
F111—30A Light switch (terminal B) K108— Turn signal*
F112—20A Low/high beam headlights K109— Turn signal*
F113—10A Instruments K110— Differential lock
F114—30A Fuel preheater K111— Hazard warning lights
F115— Hitch control unit (fuse for calibration) K112— Left turn signal
F116—30A Relay for power supply to electronics K113— Right turn signal
F117—10A Hitch control unit (HCU)
F118—10A Horn
F119—10A Rear PTO
F120—30A 3-terminal power outlet (terminal 1)

* From tractor serial no. 249395 LX24010 021199-19-01NOV99

TM4574 (01DEC99) 40-25-7 6110 to 6510S Tractors

070200
PN=178
 Fuses, Relays and Switches/Fuses

MAIN FUSE

TRACTORS WITH CAB

The main fuse is located under the right step in the

-UN-16FEB98
central plug (X03).

F01—160A Battery circuit (main power supply)

LX1019854
IMPORTANT: To prevent unnecessary damage to the
electrical system, never use a fuse with
a rating higher than the one already
installed.

REPLACEMENT

N CAUTION: Disconnect the battery ground cable

(-).

-UN-16FEB98
Remove pin (A) and mounting screw (C) from plug (B)
and pull the plug downwards.

LX1019855
Remove hex. nut (D) and replace fuse (E).

Tightening torques:

Hex. nut (D) at fuse: 10 N·m (7.5 lb-ft)

A—Pin (positive)
Pin (A): 20 N·m (15 lb-ft) B—Plug (X03/2)
C—Mounting screw
D—Hex. nut
E—Fuse F01

LX4025 017905-19-01NOV99

TM4574 (01DEC99) 40-25-8 6110 to 6510S Tractors

070200
PN=179
 Fuses, Relays and Switches/Fuses

MAIN FUSE

TRACTORS WITH 2-POST ROPS

Older tractors

-UN-26JUN98
The main fuse is located at the r.h. firewall above the
brake valve.

LX1020569
F01—100A Battery circuit (main power supply)

IMPORTANT: To prevent unnecessary damage to the

electrical system, never use a fuse with
a rating higher than the one already
installed.

REPLACEMENT

-UN-26JUN98
CAUTION: Disconnect the battery ground cable
(-).

Remove dashboard trim and open the cover at the side.

LX1020570
Remove cover (A) from the load center.

Remove the protective cover from the fuse.

Remove the two hex. nuts (B) and replace fuse (C). A—Cover
B—Hex. nut
C—Fuse F01
Tighten the hex. nuts on the fuse to 15 N·m (11 lb-ft).

LX4025 017906-19-01NOV99

TM4574 (01DEC99) 40-25-9 6110 to 6510S Tractors

070200
PN=180
 Fuses, Relays and Switches/Fuses

MAIN FUSE

TRACTORS WITH 2-POST ROPS

The main fuse is located at the r.h. firewall above the

-UN-29APR99
brake valve.

F01—100A Battery circuit (main power supply)

LX1022524
IMPORTANT: To prevent unnecessary damage to the
electrical system, never use a fuse with
a rating higher than the one already
installed.

REPLACEMENT

N CAUTION: Disconnect the battery ground cable

-UN-29APR99
(-).

Remove dashboard trim and open the cover at the side.

Remove cover (A) from the load center.

LX1022525
Remove the two hex. nuts (B) and replace fuse (C).

Tighten the hex. nuts on the fuse to 15 N·m (11 lb-ft).

A—Cover
B—Hex. nut
C—Fuse F01

LX4025 021194-19-01NOV99

TM4574 (01DEC99) 40-25-10 6110 to 6510S Tractors

070200
PN=181
 Fuses, Relays and Switches/Fuses

ELECTRICAL STARTING AID FUSE

The fuse for the electrical starting aid element is located

at the r.h. engine side.

-UN-17OCT97
F02—70A Electrical starting aid

IMPORTANT: To prevent unnecessary damage to the

electrical system, never use a fuse with

LX1018078
a rating higher than the one already
installed.

REPLACEMENT

N CAUTION: Disconnect the battery ground cable

(-).

Open hood and r.h. service door. Remove radiator and

-UN-17OCT97
fan screens.

Lift the fuse box cover (A).

LX1018079
Remove the two hex. nuts (B) and replace fuse (C).

A—Cover
B—Hex. nut
C—Fuse F06

LX4025 017907-19-01NOV99

TM4574 (01DEC99) 40-25-11 6110 to 6510S Tractors

070200
PN=182
 Fuses, Relays and Switches/Fuses

TRAILER TURN SIGNAL* FUSE

TRACTORS WITH CAB

The fuse is located on the r.h. side of the engine block

-UN-21OCT99
below the alternator.

F12—20A Trailer turn signals

LX1024012
IMPORTANT: To prevent unnecessary damage to the
electrical system, never use a fuse with
a rating higher than the one already
installed.

REPLACEMENT

Release the catches at right and left and remove cover

(B) from fuse base (A).

Replace the fuse.

* Up to tractor serial no. 256586 LX4025 021203-19-01NOV99

TM4574 (01DEC99) 40-25-12 6110 to 6510S Tractors

070200
PN=183
 Fuses, Relays and Switches/Relays

REPLACING STARTING MOTOR RELAY

TRACTORS WITH CAB

The starting motor relay is located at the l.h. engine

-UN-26JUN98
side.

N CAUTION: Disconnect the battery ground

cable (-).

LX1020523
Open hood and l.h. service door. Remove radiator and
fan screens.

Remove cap screw (B) and cover (A).

NOTE: For identification purposes, mark the wires before

you disconnect them.

-UN-26JUN98
Disconnect the relay and insert a new one.

Tightening torques

LX1020524
M8 hex. nut: 12 N·m (8.5 lb-ft)

M5 hex. nut: 5 N·m (3.5 lb-ft)

LX4025 017908-19-01APR98

TM4574 (01DEC99) 40-25-13 6110 to 6510S Tractors

070200
PN=184
 Fuses, Relays and Switches/Relays

REPLACING STARTING MOTOR RELAY

TRACTORS WITH 2-POST ROPS

The starting motor relay is located at the l.h. side of the

-UN-26JUN98
firewall.

N CAUTION: Disconnect the battery ground

cable (-).

LX1020525
Remove the instrument panel trim. Open the cover at the
side.

Take off the cap and remove cap screw (B); remove
cover (A).

NOTE: For identification purposes, mark the wires before

you disconnect them.

-UN-26JUN98
Disconnect the relay and insert a new one.

Tightening torques

LX1020526
M8 hex. nut: 12 N·m (8.5 lb-ft)

M5 hex. nut: 5 N·m (3.5 lb-ft)

LX4025 017909-19-01APR98

TM4574 (01DEC99) 40-25-14 6110 to 6510S Tractors

070200
PN=185
 Fuses, Relays and Switches/Relays

REPLACING THE ELECTRICAL STARTING

AID RELAY

The electrical starting aid relay is located at the r.h.

engine side.

-UN-17OCT97
N CAUTION: Disconnect the battery ground
cable (-).

LX1018080
Open hood and l.h. service door. Remove radiator and
fan screens.

Remove the holder assembly.

Remove cap screw (B), together with the washer and

nut. Remove cover (A).

NOTE: For identification purposes, mark the wires before

-UN-17OCT97
you disconnect them.

Disconnect the relay and insert a new one.

LX1018146
Tightening torques

M8 hex. nut: 12 N·m (8.5 lb-ft)

M5 hex. nut: 5 N·m (3.5 lb-ft)

LX4025 017910-19-01APR98

TM4574 (01DEC99) 40-25-15 6110 to 6510S Tractors

070200
PN=186
 Fuses, Relays and Switches/Relays

REPLACING THE TURN SIGNAL RELAYS

TRACTORS WITH CAB

Remove floor mat and control console trim panels.

-UN-15NOV99
Pull out relevant relay (A) or (B), and replace with new
relay.

LX1023988
A—Turn signal relay, left
B—Turn signal relay, right

LX4025 021147-19-01NOV99

REPLACING THE TURN SIGNAL RELAY

TRACTORS WITH 2-POST ROPS

Remove cover from load center.

-UN-15NOV99
Remove Phillips-head screw (B) and take out turn signal
relay (A).

LX1023989
Disconnect plug and replace relay.

LX4025 021148-19-01NOV99

TM4574 (01DEC99) 40-25-16 6110 to 6510S Tractors

070200
PN=187
 Fuses, Relays and Switches/Relays

REPLACING REAR PTO RELAY

TRACTORS WITH 2-POST ROPS

Remove cover from load center.

-UN-15NOV99
Remove Phillips-head screw (B) and flasher (A).

Remove Phillips-head screw (E) and take out turn signal

LX1024049
relay (C).

Take out rear PTO relay (D), pull out plug, and replace
the relay with a new one.

Re-assemble in reverse order. A—Flasher

B—Phillips-head screw
C—Turn signal relay
D—Rear PTO relay
E—Phillips-head screw

LX4025 018160-19-01NOV99

REPLACING FRONT PTO RELAY

TRACTORS WITH CAB

Remove grips from SCV control levers.

-UN-26JUN98
Remove control console cover.

Remove nut (B) and take out relay (A)

LX1020798
Disconnect plug and replace relay.

LX4025 018156-19-01APR98

TM4574 (01DEC99) 40-25-17 6110 to 6510S Tractors

070200
PN=188
 Fuses, Relays and Switches/Switches

REPLACING MAIN SWITCH

TRACTORS WITH CAB

N CAUTION: Disconnect the battery ground

-UN-26JUN98
cable (-).

Open cooling compartment and the cover at the side.

LX1020527
Pull out the plug (B).

Take off the special nut (C) on the outside.

Pull out main switch (A) and install new one.

A—Main switch
B—Plug
C—Special nut

LX4025 017911-19-01APR98

REPLACING MAIN SWITCH

TRACTORS WITH 2-POST ROPS

N CAUTION: Disconnect the battery ground

-UN-26JUN98
cable (-).

Remove the instrument panel trim. Open the cover at the

side.

LX1020796
Pull out the plugs (B).

Take off the special nut on the outside.

Pull out main switch (A) and install new one. A—Main switch
B—Plug

LX4025 018068-19-01APR98

TM4574 (01DEC99) 40-25-18 6110 to 6510S Tractors

070200
PN=189
 Fuses, Relays and Switches/Switches

REPLACING BRAKE SWITCHES

TRACTORS WITH CAB

Open cooling compartment and the cover at the side.

-UN-26JUN98
Pull out the plugs (B).

Install new brake switches (A) and connect plugs.

LX1020530
For brake switch adjustment refer to Section 60,
Group 15.

LX4025 017915-19-01APR98

REPLACING BRAKE SWITCHES

TRACTORS WITH 2-POST ROPS

Remove the instrument panel trim. Open the cover at the

-UN-26JUN98
side.

Pull out the plugs (B).

LX1020797
Install new brake switches (A) and connect plugs.

For brake switch adjustment refer to Section 60,

Group 15.

LX4025 018069-19-01APR98

TM4574 (01DEC99) 40-25-19 6110 to 6510S Tractors

070200
PN=190
 Fuses, Relays and Switches/Switches

REPLACING THE LIGHT SWITCH AND

LOW/HIGH BEAM SWITCH

TRACTORS WITH 2-POST ROPS

-UN-17OCT97
Remove the instrument panel trim. Open the cover at the
side.

Light switch (A)

LX1018009
Pull out the plug.

Pull off the knob.

Take off plate nut (C) on the outside.

Remove switch and install the new one.

-UN-17OCT97
Low/high beam switch (B)

Press the switch out to the front.

LX1018405
NOTE: For identification purposes, mark the plugs before
you pull them out.

Pull out the plugs.

Install a new switch. A—Light switch

B—Low/high beam switch
C—Plate nut

LX4025 017916-19-01APR98

TM4574 (01DEC99) 40-25-20 6110 to 6510S Tractors

070200
PN=191
 Fuses, Relays and Switches/Switches

REPLACING THE LIGHT SWITCH

TRACTORS WITH CAB

Pull off the knob.

-UN-26JUN98
Remove the instrument panel trim.

Remove Phillips-head screws (C) and tilt console (B).

LX1020531
Remove plate nut (D) and pull out switch.

Pull off plug and replace switch.

A—Light switch
B—Console
C—Phillips-head screws
C—Plate nut

LX4025 017917-19-01APR98

REPLACING WORK LIGHT SWITCHES

TRACTORS WITH CAB

Carefully pry out the console using a screwdriver at the

-UN-26JUN98
locations indicated (arrows).

LX1020532
Disconnect plug (B).
Press switch (A) out to the front and replace with a new
one,

or

-UN-26JUN98
Disconnect plug (D).
Extract the wires of the switch (C) from the plug using
JDG777 extraction tool.
LX1020533

NOTE: For identification purposes, mark the wires before

extracting them.

Press switch out to the front and replace with a new

one. A—Switch
B—Plug
C—Switch
D—Plug

LX4025 017918-19-01APR98

TM4574 (01DEC99) 40-25-21 6110 to 6510S Tractors

070200
PN=192
 Fuses, Relays and Switches/Switches

REPLACING BEACON LIGHT SWITCH

TRACTORS WITH CAB

Carefully pry out the console using a screwdriver at the

-UN-26JUN98
locations indicated (arrows).

LX1020575
Disconnect plug (B).

Extract the wires of the switch (A) from the plug using
JDG777 extraction tool.

-UN-26JUN98
NOTE: For identification purposes, mark the wires before
extracting them.

Press switch out to the front and replace with a new

LX1020576
one.

LX4025 017940-19-01APR98

HAZARD WARNING LIGHT SWITCH

TRACTORS WITH CAB

Remove the instrument panel trim.

-UN-26JUN98
Remove Phillips-head screws (C) and tilt console (B).

Pull off plug. Press switch (A) out to the front and

LX1020534
replace with a new one.

A—Hazard warning light switch

B—Console
C—Phillips-head screws

LX4025 017919-19-01APR98

TM4574 (01DEC99) 40-25-22 6110 to 6510S Tractors

070200
PN=193
 Fuses, Relays and Switches/Switches

REPLACING THE TURN SIGNAL SWITCH

TRACTORS WITH 2-POST ROPS

Remove the instrument panel trim, open cover at the

-UN-17OCT97
side.

Pull off plug.

LX1018010
Remove screw (B) and pull out turn signal lever (A).

Remove the two Phillips-head screws (C) from inside.

Take out switch and install new one.

A—Turn signal selector lever

-UN-17OCT97
B—Screw
C—Phillips-head screw

LX1018147
LX4025 017920-19-01APR98

REPLACING THE HORN SWITCH

TRACTORS WITH 2-POST ROPS

Remove the instrument panel trim. Open the cover at the

-UN-17OCT97
side.

Pull out the plug.

LX1018011
Unscrew the rubber cap on the outside.

Pull out switch (A) and install a new one.

A—Horn switch

LX4025 017923-19-01APR98

TM4574 (01DEC99) 40-25-23 6110 to 6510S Tractors

070200
PN=194
 Fuses, Relays and Switches/Switches

REPLACING SWITCHES ON MULTI-FUNCTION UNIT (TRACTORS WITHOUT ELECTRICAL

REVERSER CONTROL)

-UN-26JUN98
LX1020535

A—Cover F—Microswitch (turn J—Interval relay O—Lever (roll mode)

B—Phillips-head screws signal) K—Handle (wiper/washer) P—Harness (wiper/washer)
C—Lever (turn signal/ G—Phillips-head screw L—Support S—Horn connecting points
horn/high beam) with nut M—Wiper/washer switch T—Headlight flasher
D—Support H—Harness (lighting/ N—Microswitch (roll mode) connecting points
E—Microswitch (low/ horn/turn signal)
high beam)

Remove the steering wheel. Pull out interval relay (J).

Take out the four Phillips-head screws (B) and lift off Pull out support (L) with handle (K).
cover (A). Disconnect plug from switch (M) and replace switch.
Pull out support (D) with lever (C). Pull out lever (O) and replace microswitch (N).

NOTE: For identification purposes, mark Assemble in reverse order.

microswitches (E) and (F) before removing
them. Tighten steering wheel nut to 50 N·m (35 lb-ft).

Remove Phillips-head screws (G) and microswitches

and replace with new ones.

LX4025 017921-19-01APR98

TM4574 (01DEC99) 40-25-24 6110 to 6510S Tractors

070200
PN=195
 Fuses, Relays and Switches/Switches

REPLACING SWITCHES ON MULTI-FUNCTION UNIT (TRACTORS WITH ELECTRICAL

REVERSER CONTROL)

-UN-21AUG97
LX1016904

A—Switch (turn signal/ D—Hex. socket screws H—Harness (wiper/washer) M—Support

horn/high-beam) E—Phillips-head screws J—Microswitch (roll mode) N—Handle (wiper/washer)
B—Switch (electrical F—Phillips-head screws K—Lever (roll mode) O—Cover
reverser control) G—Hex. socket screws L—Wiper/washer switch P—Guide sleeve
C—Phillips-head screws

Remove the steering wheel. Replace switches (A) and (B) as complete
assemblies.
Take out the four Phillips-head screws (F) and lift off
cover (O). Pull out interval relay.
Pull out support (M) with handle (N).
Take out the eight Phillips-head screws (C) and Disconnect plug from switch (L) and replace switch.
remove switch (A). Pull out lever (K) and replace microswitch (J).

Take out the four Phillips-head screws (E) and the Assemble in reverse order.
three hex. socket screws (D), and remove switch (B).
Tighten steering wheel nut to 50 N·m (35 lb-ft).
Take out the two hex. socket screws (G) and remove
guide sleeve (P).

LX4025 017922-19-01APR98

TM4574 (01DEC99) 40-25-25 6110 to 6510S Tractors

070200
PN=196
 Fuses, Relays and Switches/Switches

REPLACING REAR WIPER WASHER

SWITCH

Carefully pry out the console using a screwdriver at the

locations indicated (arrows).

-UN-26JUN98
Disconnect plug.

LX1020541
Pull off knob (A).

Remove plate nut (B) and symbol disk (C).

Pull off switch to the rear.

-UN-26JUN98
Disconnect plug and install a new switch.

A—Knob

LX1020542
B—Plate nut
C—Symbol disk

LX4025 017929-19-01APR98

REPLACING REAR WINDOW SWITCH

Remove switch cover.

Cut off wires directly at the switch (A).

-UN-26JUN98
Connect wires to new switch by soldering and insulate.

Install switch.

LX1020577

LX4025 017941-19-01APR98

TM4574 (01DEC99) 40-25-26 6110 to 6510S Tractors

070200
PN=197
 Fuses, Relays and Switches/Switches

REPLACING PARK SWITCH*

Remove floor mat and control console covers.

Disconnect plug (C), Remove nuts from studs (B) and

-UN-26JUN98
replace switch (A) assembly.

A—Switch
B—Stud with nut

LX1020578
C—Plug

* on tractors with electrical reverser control only LX4025 017962-19-01APR98

Adjust switch until switch point (E) is not located in the

neutral position (D) of range shift lever when it is moved
to parking lock position.

-UN-26MAY98
LX1020579
LX4025 017963-19-01APR98

REPLACE DOME LIGHT DOOR SWITCH

Remove cab frame cover.

Cut off wires directly at switch (A).

-UN-18OCT94
Connect wires to new switch by soldering and insulate.

Install new switch.

LX009484
LX4025 017964-19-01APR98

TM4574 (01DEC99) 40-25-27 6110 to 6510S Tractors

070200
PN=198
 Fuses, Relays and Switches/Switches

REPLACING THE FRONT WHEEL DRIVE

SWITCH

TRACTORS WITH 2-POST ROPS

-UN-17OCT97
Remove cover from the control console.

Disconnect plug (B).

LX1018006
Press switch (A) out to the top and replace with a new
one.

LX4025 017924-19-01APR98

REPLACING FRONT WHEEL DRIVE SWITCH

TRACTORS WITH CAB

Carefully pry out the console using a screwdriver at the

-UN-26JUN98
locations indicated (arrows).

LX1020536
Disconnect plug (B).

Press out switch (A) to the front and replace with a new
one.

-UN-26JUN98
LX1020537

LX4025 017925-19-01APR98

TM4574 (01DEC99) 40-25-28 6110 to 6510S Tractors

070200
PN=199
 Fuses, Relays and Switches/Switches

REPLACING HEADLAND MANAGEMENT

(HMS) SWITCH

Carefully pry out the console using a screwdriver at the

locations indicated (arrows).

-UN-26JUN98
LX1020580
Disconnect plug (B).

Press out switch (A) to the front and replace with a new
one.

-UN-26JUN98
LX1020581
LX4025 017965-19-01APR98

REPLACING SWITCH FOR AUTOQUAD II

Carefully pry out the console using a screwdriver at the

locations indicated (arrows).

Disconnect plug (B). -UN-15NOV99

LX1023990

Press switch (A) out to the front and replace with a new
one.
-UN-15NOV99
LX1023991

LX4025 021149-19-01NOV99

TM4574 (01DEC99) 40-25-29 6110 to 6510S Tractors

070200
PN=200
 Fuses, Relays and Switches/Switches

REPLACING THE GEAR SELECTOR SWITCH

ON THE RANGE SHIFT LEVER FOR
AUTOQUAD II TRANSMISSION

Take out torx screws (A) and disassemble grip (B) on

-UN-10JUL98
the range shift lever.

LX1020984
Pull off plug (C) and replace micro-switch (D) with a new
one.

A—Torx screws
B—Grip

-UN-10JUL98
C—Plug
D—Micro-switch

LX1020985
LX4025NA 021195-19-01NOV99

REPLACING THE GEAR SELECTOR SWITCH

ON AUTOQUAD II TRANSMISSION

Remove control console cover.

-UN-22OCT99
Disconnect plug (B).

Press switch (A) out to the top and replace with a new
one.

N LX1024013
CAUTION: The symbols on the switch must
coincide with the symbols on the range shift
lever.

LX4025NA 021196-19-01NOV99

TM4574 (01DEC99) 40-25-30 6110 to 6510S Tractors

070200
PN=201
 Fuses, Relays and Switches/Switches

REPLACING BACK-UP ALARM SWITCH

TRACTORS WITH CAB

Remove grips from SCV control levers.

-UN-26JUN98
Remove control console cover.

NOTE: For identification purposes, mark the plugs before

LX1020822
you pull them out.

Pull off plug (B).

Press out switch (A) to the front and replace with a new
one.

-UN-26JUN98
LX1020823
LX4025 018161-19-01APR98

REPLACING SWITCH OF AIR CONDITIONING

SYSTEM COMPRESSOR

Carefully pry out the console using a screwdriver at the

locations indicated (arrows).

-UN-26JUN98
Disconnect plug and remove console.

Press out switch (A) from the inside. LX1020820

Pull off plug (B) and install new switch.

-UN-26JUN98
LX1020821

LX4025 017934-19-01APR98

TM4574 (01DEC99) 40-25-31 6110 to 6510S Tractors

070200
PN=202
 Fuses, Relays and Switches/Switches

REPLACING BLOWER SWITCH

Carefully pry out the consoles using a screwdriver at the

locations indicated (arrows).

-UN-26JUN98
Disconnect plug and remove consoles.

Pull off knobs (B).

LX1020563
Remove Phillips-head screws (C).

Pull off plugs of cigarette lighter, air conditioning system

compressor switch and rear window wiper/washer switch
and remove cover (D).

-UN-26JUN98
LX1020564
Remove Phillips-head screws (E) and cover (F) and fold
out heater control unit.

-UN-26JUN98
LX1020565
Remove Phillips-head screws (G) and cover (H).

Pull out switch and disconnect plug.

Install new switch.

-UN-26JUN98

A—Console
B—Knob
C—Phillips-head screws
D—Cover
LX1020566

E—Phillips-head screws
F—Cover
G—Phillips-head screws
H—Cover

LX4025 017933-19-01APR98

TM4574 (01DEC99) 40-25-32 6110 to 6510S Tractors

070200
PN=203
 Fuses, Relays and Switches/Switches

REPLACING THE DIFFERENTIAL LOCK

SWITCH

TRACTORS WITH 2-POST ROPS

-UN-10SEP97
Take the 12 cap screws (C) out of the floor plate.

Remove floor plate (B).

LX1018005
Pull out the plug and change switch (A).

LX4025 017926-19-01APR98

Tractors with low-profile platform

Remove the two cap screws (C) of switch console (B).

Pull off plug and replace switch (A).

-UN-26JUN98
LX1020538
LX4025 017927-19-01APR98

REPLACING THE DIFFERENTIAL LOCK

SWITCH

TRACTORS WITH CAB

-UN-26JUN98
Remove the floor mat.

Take the 12 cap screws (C) out of the floor plate (B)
and remove floor plate.

LX1020539
Pull out the plug and change switch (A).

LX4025 017928-19-01APR98

Remove switch (A) from floor board.

-UN-22JUL92
RW21722

RX15005605,5 -19-29JUL92

TM4574 (01DEC99) 40-25-33 6110 to 6510S Tractors

070200
PN=204
 Fuses, Relays and Switches/Switches

REPLACING THE PTO SWITCH

Rear PTO switch

Remove cover from control console.

-UN-26JUN98
Disconnect plug (B) and replace switch.

A—Rear PTO switch

LX1020571
B—Plug

LX,4025 013541-19-01APR98

Front PTO switch

Remove cover from control console.

Disconnect plug (B) and replace switch.

-UN-26JUN98
A—Front PTO switch
B—Plug

LX1020582
LX4025 017931-19-01APR98

Remove knob cap (B) and snap ring (C).

Remove knob (A) and parts (D—G).

Disconnect wiring harness connector and remove the

switch from under the control panel.

NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . . 21 mm (0.8 in.)

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 mm at 57 N
(0.5 in. at 13 lb force)

Replace parts or switch as necessary.

Reassemble and install switch.

A—Knob
B—Knob Cap
C—Snap Ring
D—Washer
-UN-22JUL92

E—Spring
F—Washer
G—Collar
H—Shift Console
I—Switch
RW21724

RX15005605,8 -19-04NOV96

TM4574 (01DEC99) 40-25-34 6110 to 6510S Tractors

070200
PN=205
 Fuses, Relays and Switches/Switches

REPLACING ROCKSHAFT REMOTE

CONTROL SWITCH

Tractors with short fenders

-UN-26JUN98
Remove the two cap screws (A) and cover plate (B).

Disconnect plug.

LX1020574
Remove rubber cover and lock nut on the outside

Pull out switch and install a new one.

IMPORTANT: Remember to re-calibrate after

replacing the remote control (see
Section 270, Group 15).

LX4025 017939-19-01APR98

Tractors with long fenders

Remove the two cap screws (A) and cover plate (B).

Disconnect plug.

-UN-15NOV95
Remove rubber cover and lock nut on the outside

Pull out switch and install a new one.

LX012379
IMPORTANT: Remember to re-calibrate after
replacing the remote control (see
Section 270, Group 15).

LX4025NA 017936-19-01APR98

TM4574 (01DEC99) 40-25-35 6110 to 6510S Tractors

070200
PN=206
 Fuses, Relays and Switches/Electronic speed control

REPLACING THE CRUISE CONTROL

POTENTIOMETER*

Carefully pry out the console using a screwdriver at the

locations indicated (arrows).

-UN-15NOV99
NOTE: For identification purposes, mark the plugs before
you disconnect them.

LX1023992
Disconnect plug and lift off console.

Pull off knob (A).

Take off hex. nut (B) and pull the potentiometer inwards
out of the guide.

Disconnect plug (C) and replace the potentiometer with a

new one.

-UN-10JUL98
IMPORTANT: Replacing the cruise control
potentiometer necessitates calibration
of engine control unit (ECU). See

LX1020998
Section 230, Group 15.

A—Knob
B—Hex. nut
C—Plug

* Only available with AutoQuad II transmission. LX4025 021150-19-01NOV99

TM4574 (01DEC99) 40-25-36 6110 to 6510S Tractors

070200
PN=207
 Fuses, Relays and Switches/Rockshaft control

REPLACING THE SENSITIVITY

POTENTIOMETER

Remove the control console cover (A).

-UN-17OCT97
Break connection at (B).

Pull off the knob.

LX1018012
Take off the lock nut.

Replace the potentiometer (C).

IMPORTANT: Remember to re-calibrate after

replacing the potentiometer (see A—Control console cover
Section 270, Group 15). B—Connector
C—Potentiometer

LX4025 017930-19-01APR98

REPLACING THE ROCKSHAFT CONTROL

UNIT

Remove the grips from the selective control valve levers.

-UN-17OCT97
Take the covers off the control console.

Pull off connector (B) and remove the control console

cover that has control unit (A) on it.

LX1018064
Take out the hex. socket screws (C).

Remove the control unit from the control console cover

and install new unit.

-UN-17OCT97
IMPORTANT: Remember to re-calibrate after
replacing a control unit (see
Section 270, Group 15). LX1018065

A—Control unit for rockshaft

B—Connector
C—Hex. socket screws

LX4025 017967-19-01APR98

TM4574 (01DEC99) 40-25-37 6110 to 6510S Tractors

070200
PN=208
 Fuses, Relays and Switches/Rockshaft control

REPLACING THE CONTROL UNIT

POTENTIOMETER AND SWITCH

Remove the control console cover that has the control

unit on it.

-UN-17OCT97
Remove control unit.

Pull off the the knobs.

LX1018066
Take off the hex. nuts (D).

Using a screwdriver, carefully press out the

potentiometer.

Unscrew the hex. socket screw (E).

-UN-17OCT97
LX1018067
Disassemble the control unit as shown in the illustration.

Remove the two Phillips-head screws.

Replace the potentiometer and/or rocker switch.

-UN-17OCT97
IMPORTANT: Remember to re-calibrate after
replacing a potentiometer or rocker
switch (see Section 270, Group 15).

LX1018075

LX4025 017968-19-01APR98

TM4574 (01DEC99) 40-25-38 6110 to 6510S Tractors

070200
PN=209
 Fuses, Relays and Switches/Electronic control of ICV

REMOVING THE MULTI-FUNCTION LEVER CONSOLE (WITH ELECTRONIC CONTROL OF

ICV)

-UN-06OCT98
LX1021216
A—Hex. socket screw B—Multi-function lever C—Bracket D—Armrest of operator’s
console seat

Disconnect the plug behind the operator’s seat. IMPORTANT: If you replace the multi-function
lever console with a new one,
Take out hex. socket screw (A). remember to recalibrate the
Lift the multi-function lever console (B) mit bracket (C) PPST/E-ICV control unit (PEC). See
out of the armrest (D) of the operator’s seat. Section 270, Group 15.
Pull the wires out of the guides in the armrest.

LX4025 018589-19-01JUL98

TM4574 (01DEC99) 40-25-39 6110 to 6510S Tractors

070200
PN=210
 Fuses, Relays and Switches/Electronic control of ICV

REPLACING THE MULTI-FUNCTION LEVER AND SWITCH (WITH ELECTRONIC CONTROL

OF ICV)

-UN-12OCT98
LX1021302
A—Phillips-head screw E—Screw H—Pin K—Hex. socket screw
B—Cover F—Clamp J—Actuator of multi-function L—Multi-function lever
C—Connector G—Screw lever interlock switch M—Bracket
D—Switch

Remove the multi-function lever console. Take out hex. socket screws (K). Pull the
multi-function lever (L) out through bracket (M) and
Take out the five Phillips-head screws (A) and lift off replace it together with the wiring harness.
cover (B).
Break the connection at (C), press out switch (D), Assemble in reverse order.
and replace with new switch.
Take out screw (E) and remove the wiring harness IMPORTANT: If you replace the multi-function
from clamp (F). lever, remember to recalibrate the
Take out screws (G) and press pin (H) out of the PPST/E-ICV control unit (PEC). See
guide. Take off the actuator of multi-function lever Section 270, Group 15.
interlock switch (J).

LX4025 018697-19-01JUL98

TM4574 (01DEC99) 40-25-40 6110 to 6510S Tractors

070200
PN=211
 Group 30
Monitoring System

NOTE

Sending units not mentioned in this Group are described

in the Groups dealing with the corresponding
components.
LX4030 017932-19-01APR98

DISCONNECTING ELECTRICAL CIRCUIT

Disconnect ground cable before carrying out any

electrical repairs.

-UN-19SEP94
LX000872
LX,R40,05000916-19-01NOV97

REPLACING THE SENDING UNIT FOR AIR

CLEANER RESTRICTION

Open the hood and remove left radiator screen.

-UN-26JUN98
Pull out the connector.

Replace the sending unit for air cleaner restriction (A).

LX1020824
LX4030 018163-19-01APR98

REPLACING THE ENGINE SPEED SENDING

UNIT

Open the hood and left-hand service door. Remove

radiator and fan screens.
-UN-26JUN98
Pull out the connector.

Replace the engine speed sending unit (A).

LX1020572

LX4030 017969-19-01APR98

TM4574 (01DEC99) 40-30-1 6110 to 6510S Tractors

070200
PN=212
 Monitoring System/Sending units

REPLACING COOLANT TEMPERATURE

SENDING UNIT

TRACTORS WITH CAB

-UN-26JUN98
CAUTION: Any coolant that emerges may be
hot!

Open the hood and left-hand service door. Remove

LX1020583
radiator and fan screens.

Partially drain the coolant (see Section 30, Group 20).

Pull out the connector.

Replace the coolant temperature sending unit (A).

LX4030 017970-19-01NOV99

REPLACING COOLANT TEMPERATURE

SENDING UNIT

TRACTORS WITH 2-POST ROPS

-UN-18OCT94
CAUTION: Any coolant that emerges may be
hot!

Open the hood and left-hand service door.

LX009536
Partially drain the coolant (see Section 30, Group 20).

Pull out the connector.

Replace the coolant temperature sending unit (A).

LX4030 017971-19-01NOV99

REPLACING THE SENDING UNIT FOR

ENGINE OIL PRESSURE

N CAUTION: Any engine oil that emerges may be

hot!
-UN-09OCT97

Open left-hand service door.

Pull out the connector.

LX1018069

Replace the sending unit for engine oil pressure (A).

LX4030 018054-19-01APR98

TM4574 (01DEC99) 40-30-2 6110 to 6510S Tractors

070200
PN=213
 Monitoring System/Sending units

REPLACING GROUND SPEED SENDING

UNIT

TRACTORS WITH CAB

-UN-12OCT94
Pull out the connector.

Replace the sending unit for ground speed (A).

LX007425
LX4030 018051-19-01APR98

REPLACING FLASHER

TRACTORS WITH 2-POST ROPS

Remove cover from load center.

-UN-15NOV99
Remove Phillips-head screw (B).

Take out flasher (A).

LX1024048
Pull off the connector and install new flasher.

LX4030 018164-19-01NOV99

TM4574 (01DEC99) 40-30-3 6110 to 6510S Tractors

070200
PN=214
 Monitoring System/Sending units

REPLACING ACOUSTIC WARNING SIGNAL

SENDING UNIT

TRACTORS WITH CAB

-UN-26MAY98
Remove instrument panel trim.

Remove Phillips-head screws (C) and fold out

console (B).

LX1020567
Loosen plastic nut and pull out sending unit (A).

Pull off the connector and install new acoustic warning

signal sending unit.
A—Sending unit
B—Console
C—Phillips-head screws

LX4030 017937-19-01APR98

REPLACING ACOUSTIC WARNING SIGNAL

SENDING UNIT

TRACTORS WITH 2-POST ROPS

-UN-26JUN98
Remove instrument panel trim and open covers at the
side.

Loosen plastic nut and pull out sending unit (A).

LX1020568
Pull off the connector and install new acoustic warning
signal sending unit.

LX4030 017938-19-01APR98

TM4574 (01DEC99) 40-30-4 6110 to 6510S Tractors

070200
PN=215
 Monitoring System/Replacing the instrument unit

REPLACING THE INSTRUMENT UNIT

TRACTORS WITH 2-POST ROPS

Take out Phillips-head screws (A).

-UN-17OCT97
Fold up the instrument unit and instrument panel
trim (B).

LX1018073
Pull out the connector (C).

Take out the Phillips-head screws (D).

Replace instrument unit.

-UN-17OCT97
A—Phillips-head screws
B—Instrument unit and instrument panel trim
C—Connector
D—Phillips-head screws

LX1018074
LX4030 018053-19-01APR98

TM4574 (01DEC99) 40-30-5 6110 to 6510S Tractors

070200
PN=216
 Monitoring System/Replacing the instrument unit

TM4574 (01DEC99) 40-30-6 6110 to 6510S Tractors

070200
PN=217
 Group 40
Electrical Components

NOTE

Parts not mentioned in this Group are described in the

Groups dealing with the corresponding components.

LX4040 018065-19-01APR98

SPECIFICATIONS

Item Measurement Specification

Cables to multiple power-outlet Torque 3 N·m (2.2 lb-ft)

socket strip, hex. nut

Multiple power-outlet socket strip to Torque 5 N·m (3.7 lb-ft)

bracket, M6 cap screw

Bracket of multiple power-outlet Torque 11 N·m (8.5 lb-ft)

socket strip, M6 cap screw
LX4040 018067-19-01APR98

DISCONNECTING ELECTRICAL CIRCUIT

Disconnect ground cable before carrying out any

electrical repairs.

-UN-19SEP94
LX000872
LX,R40,05000916-19-01NOV97

TM4574 (01DEC99) 40-40-1 6110 to 6510S Tractors

070200
PN=218
 Electrical Components/Sockets

REPLACING THREE-TERMINAL SOCKET

TRACTORS WITH 2-POST ROPS

Remove control console cover.

-UN-17OCT97
Disconnect plug.

NOTE: For identification purposes, mark the wires before

LX1018081
extracting them.

Extract terminals from socket.

Remove Phillips-head screws and replace socket.

Connect wires to new socket.

IMPORTANT: Make sure that wires are connected

-UN-18SEP97
correctly.

Check power supply to the three socket terminals.

Terminal (3) is the ground connection.

LX1018082
Terminal Function Wire no. and Wire color
cross section
1. . . . Accessory . . . . . . 312HC-2.5 . . . . . . red
2. . . . Battery . . . . . . . . 307HC-4 . . . . . . . . purple
3. . . . Ground . . . . . . . 310HC-2.5 . . . . . . black

NOTE: Power is supplied to terminal 2 directly from the

battery. Terminal 1 is supplied via K104 relay
when the main switch is in position IGN or ACC.

LX4040 018060-19-01APR98

TM4574 (01DEC99) 40-40-2 6110 to 6510S Tractors

070200
PN=219
 Electrical Components/Sockets

REPLACING THREE-TERMINAL SOCKET

TRACTORS WITH CAB

Remove control console cover.

-UN-26JUN98
Disconnect plug.

NOTE: For identification purposes, mark the wires before

LX1020724
extracting them.

Extract terminals from socket.

Remove Phillips-head screws and replace socket.

Connect wires to new socket.

IMPORTANT: Make sure that wires are connected

correctly.

Check power supply to the three socket terminals.

Terminal (3) is the ground connection.

Terminal Function Wire no. and Wire color

cross section
1. . . . Electronics . . . . . 312HC-2.5 . . . . . . . red
2. . . . Ignition . . . . . . . . 307HC-4 . . . . . . . . purple
3. . . . Ground . . . . . . . 310HC-2.5 . . . . . . . black

-UN-18SEP97
NOTE: Terminal 1 is supplied via K104 relay when the
main switch is in position IGN. During the starting
procedure this terminal is dead. Terminal 2 is

LX1018082
supplied via K105 relay when the main switch is
in position IGN.

LX4040 018061-19-01NOV99

TM4574 (01DEC99) 40-40-3 6110 to 6510S Tractors

070200
PN=220
 Electrical Components/Sockets

REPLACING MULTIPLE-POWER OUTLET

SOCKET STRIP

Remove floor mat and control console trim.

-UN-22JUL97
Remove bracket cap screws from the outside of fender.

Remove socket strip from bracket by removing the cap

screws and nuts.

LX1016124
NOTE: For identification purposes, mark the wires before
disconnecting them.

Disconnect wires and replace socket strip.

Connect wires to new socket strip.

Tighten hex. nuts to 3 N·m (2.2 lb-ft).

IMPORTANT: Make sure that wires are connected

correctly.

Check power supply to the three socket terminals.

Terminal (3) is the ground connection.

Terminal Function Wire no. and Wire color

cross section
1. . . . Electronics . . . . . 312D -2.5 . . . . . . . red
2. . . . Ignition . . . . . . . . 214B -2.5 . . . . . . . yellow
3. . . . Ground . . . . . . . 310DH-4 . . . . . . . black

-UN-26JUN98
NOTE: Terminal 1 is supplied via K104 relay when the
main switch is in position IGN. During the starting
procedure this terminal is dead. Terminal 2 is

LX1020725
supplied via K105 relay when the main switch is
in position IGN.

Install socket strip to bracket using cap screws and nuts.

Tighten to 5 N·m (3.7 lb-ft).

Install socket strip to fender using the cap screws.

Tighten to 11 N·m (8.5 lb- ft).

Replace trim and floor mat.

LX4040 018066-19-01NOV99

TM4574 (01DEC99) 40-40-4 6110 to 6510S Tractors

070200
PN=221
 Electrical Components/Sockets

REPLACING THE SEVEN-TERMINAL POWER

OUTLET SOCKET

TRACTORS WITH 2-POST ROPS

-UN-24OCT94
Pull out the connector.

Take out the Phillips-head screws.

Slide back the rubber boot and pull out the socket with

LX009542
harness from behind.

Replace socket and harness.

Check the power supply to the seven terminals in the

socket.
Terminal 1 (A) is the ground connection.

Terminal Function Wire no. and Wire color

cross section
1 . . . Ground . . . . . . . . . . . . 339HD-2.5 . . . . . white
2 . . . not used
3 . . . L.h. turn signal . . . . . . . 194HD-1 . . . . . . yellow
4 . . . Accessory . . . . . . . . . . 312HS-2.5 . . . . . red

-UN-18OCT94
5 . . . R.h. turn signal . . . . . . 105HD-1 . . . . . . dark green
6 . . . Tail light . . . . . . . . . . . 101HD-1 . . . . . . brown
71 . . . Accessory . . . . . . . . . . 312HT-2.5 . . . . . red
72 . . . Accessory . . . . . . . . . . 316HD-2.5 . . . . . blue

LX009543
NOTE: Power is supplied to terminals 3 and 5 via the
turn signal control circuit. Terminal 6 is supplied
with power via the light switch. Terminals 4 and
7 are supplied with power from relay K106 when
the main (key) switch is in position IGN or ACC.
Terminal 2 does not receive any power.

1 Older tractors

2 Newer tractors LX4040 018062-19-01NOV99

TM4574 (01DEC99) 40-40-5 6110 to 6510S Tractors

070200
PN=222
 Electrical Components/Sockets

REPLACING THE SEVEN-TERMINAL POWER

OUTLET SOCKET

TRACTORS WITH CAB

-UN-24OCT94
Pull out the connector.

Take out the Phillips-head screws.

Slide back the rubber boot and pull out the socket with

LX009542
harness from behind.

Replace socket and harness.

Check the power supply to the seven terminals in the

socket.
Terminal 1 (A) is the ground connection.

Terminal Function Wire no. and Wire color

cross section
1 . . . Ground . . . . . . . . . . . . 339HD-2.5 . . . . . white
2 . . . not used
3 . . . L.h. turn signal . . . . . . . 194HD-1 . . . . . . yellow
4 . . . Electronics . . . . . . . . . . 312HS-2.5 . . . . . red

-UN-18OCT94
5 . . . R.h. turn signal . . . . . . 105HD-1 . . . . . . dark green
6 . . . Tail light . . . . . . . . . . . 101HD-1 . . . . . . brown
71 . . . Electronics . . . . . . . . . . 312HT-2.5 . . . . . red
72 . . . Electronics . . . . . . . . . . 316HD-2.5 . . . . . blue

LX009543
NOTE: Terminal 3 is supplied with power via relay K44.
Terminal 5 is supplied via relay K45. Terminal 6
is supplied with power via the light switch.
Terminals 4 and 7 are supplied with power from
relay K104 when the main (key) switch is in
position IGN. During the starting procedure these
terminals are dead. Terminal 2 does not receive
any power.

1 Older tractors

2 Newer tractors LX4040 018063-19-01NOV99

TM4574 (01DEC99) 40-40-6 6110 to 6510S Tractors

070200
PN=223
 Electrical Components/Wiper motor

REPLACE WIPER MOTOR

For removal of outer roof refer to Section 90, Group 25.

Slide the roof back to gain access to the wiper motor.

IMPORTANT: Sliding the roof back too far could

damage antenna connections.

Disconnect connector (A) and hex screws (C) and pull

wiper assembly through the opening in the head liner.

-UN-18OCT94
Remove parts (D) to (F) and remove wiper motor from
linkage assembly.

NOTE: Wiper motor is not repairable.

LX009673
Replace motor and seal roof.

A—Connector
B—Cap screw
C—Mounting cap screw
D—Motor shield
E—Hex. nut
F—Wiper motor

LX4040 018064-19-01APR98

TM4574 (01DEC99) 40-40-7 6110 to 6510S Tractors

070200
PN=224
 Electrical Components/Adjusting the headlights

ADJUSTING THE HEADLIGHTS USING A

TESTING DEVICE

To adjust headlights, use a commercial headlight testing

device with optical lens system. Test each light

-UN-13JUL98
individually. Make the required corrections by turning
adjusting screws (A).

LX1021083
LX4040 018500-19-01MAY98

ADJUSTING THE HEADLIGHTS WITHOUT A TESTING DEVICE

-UN-27AUG98
LX005792
Park tractor on a level surface 5 m (16.5 ft) from a Switch to full beam. Align the lights sideways so that
vertical wall. the distance between the center of the light beams
on the wall is the same as the distance (A) between
Using the adjusting screws, adjust each headlight so the lights.
that the bright/dark border forms a horizontal line
5 cm (2 in.) lower than headlight height (H).

LX4040 018501-19-01NOV99

TM4574 (01DEC99) 40-40-8 6110 to 6510S Tractors

070200
PN=225
 Electrical Components/Work lights with xenon bulbs

SAFETY INSTRUCTIONS FOR REPLACING XENON BULBS AND BALLAST UNITS

When replacing a xenon bulb or ballast unit, it is

essential to comply with the following safety
instructions:

N CAUTION: Switch the light off and

disconnect it from the power supply before
changing a bulb.
N CAUTION: High-tension voltage is
conducted by the electrical connection
between the worklights and the ballast unit;

N
this connection must never be broken.

N
CAUTION: Never insert foreign objects or
fingers into the bulb holder. CAUTION: Make sure that the power supply

N
line between the worklights and ballast unit
CAUTION: The ballast unit must never be is never twisted through more than 90˚
operated when the bulb is missing, as this and/or bent for more than a length of
may cause a dangerous flash-over at the 20 mm (0.79 in.).
bulb sockets, resulting in serious damage.

N
IMPORTANT: Never touch the glass surface of the
CAUTION: First allow the bulb to cool xenon bulb, hold it only by its base.
down.

N
IMPORTANT: Use a clean cloth and alcohol to
CAUTION: Wear safety goggles and gloves remove any fingerprints from the
when changing the bulb. glass bulb.

N CAUTION: The bulb is made of glass and

contains xenon gas and metallic salts; the
bulb is under high pressure, so there is a
IMPORTANT: Old xenon bulbs that have been
replaced must be disposed of
properly (i.e. as hazardous waste).
risk of it shattering.

N CAUTION: If a xenon bulb ever bursts

inside a closed space (e.g. workshop), leave
the area, making sure it is well ventilated,
and wait for 20 minutes before returning.
This will eliminate the risk to health caused
by gases.

LX4040 021273-19-01NOV99

TM4574 (01DEC99) 40-40-9 6110 to 6510S Tractors

070200
PN=226
 Electrical Components/Work lights with xenon bulbs

BULB REPLACEMENT, XENON

WORKLIGHTS

N CAUTION: Comply with safety instructions!

-UN-25OCT99
NOTE: Unlike the bulbs on H3 worklights, which fail
suddenly when the filament burns through or
breaks, xenon bulbs show that they are
approaching the end of their useful life by slowly

LX1019700
losing their brightness. The end comes when the
ballast unit ceases to ignite the xenon bulb.

The tractor may be equipped with high-performance

xenon worklights.
This is indicated by the word “XENON” written on the
lens of the worklight.

LX4040NA 021274-19-01NOV99

TM4574 (01DEC99) 40-40-10 6110 to 6510S Tractors

070200
PN=227
 Electrical Components/Work lights with xenon bulbs

BALLAST UNIT REPLACEMENT, XENON WORKLIGHTS

-UN-19NOV99
LX1024150
A—Screws E—Screws J—High-tension cable M—Spacer
B—Lens frame F—Worklight housing K—Ballast unit N—Washer
C—Worklight insert G—Rear part of housing L—Screws O—Nut
D—Bulb connector H—Seal

N CAUTION: Comply with safety instructions!

NOTE: The ballast unit can be replaced only together

with the high-tension cable and bulb
connector.

For removal of outer roof, refer to Section 90, Pull seal (H) off the high-tension cable (J).
Group 25.
Remove the two nuts (O), washers (N), spacers (M)
Slide the roof forward to gain access to the ballast and screws (L), and disconnect the ballast unit (K)
unit. from the inner roof.

Take out the four screws (A) and remove lens frame Replace the ballast unit together with the high-tension
(B). cable and bulb connector.

Pull out worklight insert (C) and pull off the bulb Assemble in reverse order.
connector (D; bayonet fitting).

Take out the four screws (E) and lift off the rear part
(G) of worklight housing (F).

LX4040 021275-19-01NOV99

TM4574 (01DEC99) 40-40-11 6110 to 6510S Tractors

070200
PN=228
 Electrical Components/Work lights with xenon bulbs

TM4574 (01DEC99) 40-40-12 6110 to 6510S Tractors

070200
PN=229
 Section 50
SYNCROPLUS TRANSMISSION
Contents
Page Page

NOTE: For information on creeper, Valves and hydraulic components—Continued

option and range transmissions, Pressure regulating valve . . . . . . . . . . 50-10-19
see Section 55. Lube relief valve . . . . . . . . . . . . . . . . 50-10-19
Cooler relief valve . . . . . . . . . . . . . . . 50-10-19
Clutch pedal valve . . . . . . . . . . . . . . . 50-10-20
Temperature and pressure sending
Group 00—Removal and Installation of
units . . . . . . . . . . . . . . . . . . . . . . 50-10-24
Transmission Components
Test ports . . . . . . . . . . . . . . . . . . . . 50-10-24
Specifications . . . . . . . . . . . . . . . . . . . 50-00-3
Clutch housing
Removal . . . . . . . . . . . . . . . . . . . . . 50-00-4 Group 15—Gear Transmission
Special tools . . . . . . . . . . . . . . . . . . . . 50-15-1
Installation . . . . . . . . . . . . . . . . . . . . 50-00-7
Specifications . . . . . . . . . . . . . . . . . . . 50-15-2
Gear transmission
Preliminary work . . . . . . . . . . . . . . . . . 50-15-2
Removal . . . . . . . . . . . . . . . . . . . . . 50-00-10
Sectional view . . . . . . . . . . . . . . . . . . . 50-15-3
Installation . . . . . . . . . . . . . . . . . . . . 50-00-11
Disassembly . . . . . . . . . . . . . . . . . . . . 50-15-4
Exploded views . . . . . . . . . . . . . . . . . . 50-15-6
Group 05—Transmission Shift Controls Assembly
Specifications . . . . . . . . . . . . . . . . . . . 50-05-1 Assembling the drive shaft . . . . . . . . . 50-15-8
Exploded views and assembly Shaft installation . . . . . . . . . . . . . . . . 50-15-12
Gear shift linkage . . . . . . . . . . . . . . . 50-05-2 Final assembly
Range shift linkage . . . . . . . . . . . . . . 50-05-4 Measuring the gaps at connecting ring . 50-15-14
Adjusting shift linkage and parking lock . . 50-05-6 Sample calculations . . . . . . . . . . . . . . 50-15-16
Adjusting the clutch pedal . . . . . . . . . . . 50-05-8 Adjusting the shift mechanism . . . . . . . 50-15-18
Adjusting the neutral start switch . . . . . 50-15-19
Group 10—Perma Clutch II Checking the neutral start switch . . . . . 50-15-21
Special tools . . . . . . . . . . . . . . . . .... 50-10-1
Specifications . . . . . . . . . . . . . . . .... 50-10-2
Removing the clutch . . . . . . . . . . . .... 50-10-4
Repairing the transmission oil pump
Removal and disassembly . . . . . . . . . 50-10-5
Exploded view . . . . . . . . . . . . . . . . . 50-10-7
Assembly . . . . . . . . . . . . . . . . . . . . . 50-10-8
Installation . . . . . . . . . . . . . . . . . . . . 50-10-8
Clutch
Disassembly . . . . . . . . . . . . . . . . . . . 50-10-10
Exploded view . . . . . . . . . . . . . . . . . 50-10-12
Assembly . . . . . . . . . . . . . . . . . . . . . 50-10-13
Installation . . . . . . . . . . . . . . . . . . . . 50-10-16
Valves and hydraulic components
Layout of valves . . . . . . . . . . . . . . . . 50-10-17
Engagement override valve . . . . . . . . . 50-10-18
Clutch cooling valve . . . . . . . . . . . . . 50-10-18
Cooling pilot valve . . . . . . . . . . . . . . . 50-10-18
Filter relief valve . . . . . . . . . . . . . . . . 50-10-19

TM4574 (01DEC99) 50-1 6110 to 6510S Tractors

070200
PN=1126
 Contents

TM4574 (01DEC99) 50-2 6110 to 6510S Tractors

070200
PN=1127
 Group 00
Removal and Installation of Transmission Components

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

KJD10173 -UN-17APR96

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10173

Removal and installation of PTO drive shaft and pump

drive shaft
LX,CRA50 002553-19-01APR96

LX002476 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-1

Removal and installation of tractor components

LX,CRA50 002840-19-01OCT93

LX002297 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-2

Removal and installation of tractor components

LX,CRA50 002753-19-01OCT93

TM4574 (01DEC99) 50-00-1 6110 to 6510S Tractors

070200
PN=230
 Removal and Installation of Transmission Components

DEALER-MANUFACTURED SPECIAL TOOLS

See also Section 99, Group 05.

LX,80,00 009243-19-01APR96

-UN-01SEP97
LX1016738

Lifting device for clutch housing and Power Reverser

module.
LX,5100 012015-19-01JUN97

TM4574 (01DEC99) 50-00-2 6110 to 6510S Tractors

070200
PN=231
 Removal and Installation of Transmission Components/Specifications

SPECIFICATIONS

Item Measurement Specification

Torsion damper to flywheel, M8 cap Torque 35 N·m (26 lb-ft)

screws

U.j. shaft to drive flange, Torque 135 N·m (100 lb-ft)

corrugated-head screws

Clutch housing to gear transmission, Torque 50 N·m (35 lb-ft)

cap screws

Gear transmission to option Torque 70 N·m (50 lb-ft)

transmission or creeper transmission
or range transmission, cap screws

Range transmission to differential Torque 120 N·m (90 lb-ft)

housing, cap screws

Clutch bowden cable support to Torque 11 N·m (8 lb-ft)

clutch housung, cap screws

Suction line of transmission pump to Torque 18 N·m (13.3 lb-ft)

clutch housing, hex. socket screws

Shift cover to gear transmission, cap Torque 30 N·m (22 lb-ft)

screws

Shifter fork to shifter rod, threaded Torque 40 N·m (30 lb-ft)

pins

Transmission oil Capacity approx. 52 L (13.7 U.S.gal.)

Precise oil capacity varies with

transmission type, so see Section 10,
Group 05.

LX,5000AD014659-19-01NOV97

TM4574 (01DEC99) 50-00-3 6110 to 6510S Tractors

070200
PN=232
 Removal and Installation of Transmission Components/Clutch housing

REMOVING THE CLUTCH HOUSING

Tractors with cab:

For tilting the cab, see Section 90, Group 00.

-UN-13SEP94
LX002206
LX,5000 014724-19-01APR98

Tractors with Open Station:

NOTE: The clutch housing can be removed without

having to take off the open operator’s station.

However, if other transmission sub-assemblies

are to be taken out subsequent to the removal of
the clutch housing, it IS necessary to rermove
the open operator’s station. See Section 90.

N CAUTION: Disconnect the battery before

commencing the work.

LX,5000 014738-19-01NOV99

Disconnect the negative terminal on the battery.

NOTE: Battery terminals may be arranged differently

from those shown in the illustration. Always check
the symbols on the battery just to be sure.
-UN-22SEP97

N CAUTION: For instructions on how to handle

batteries safely, see Section 05, Group 05.
LX1016764

A—Positive terminal
B—Negative terminal

110 Ah battery

LX,9000AD013660-19-01APR98

TM4574 (01DEC99) 50-00-4 6110 to 6510S Tractors

070200
PN=233
 Removal and Installation of Transmission Components/Clutch housing

If a swinging drawbar is equipped, pull it out to the rear.

Open drain screw (A) or (B) and allow the transmission

oil to drain out.

-UN-04NOV94
NOTE: Trap the oil in a container with a capacity of at
least 60 liters (15 U.S.gal.).

LX007211
Tractor with FWD
LX,5000 018033-19-01APR98

Tractors with Open Operator’s Station:

Remove the central floor-plate (A).

-UN-30OCT97
LX1017808
LX,5000 018031-19-01NOV99

Tractors with Open Operator’s Station:

Disengage clutch cable (A) at the lever and

counter-bearing.

-UN-30OCT97
NOTE: On tractors with creeper, it is easier to lift out the
clutch housing if you first take the bolts out of
bracket (B).

LX1017811
LX,5000 018032-19-01NOV99

Tractors with Open Operator’s Station:

Take the bolts out of bracket (A) and move the hoses to
one side.
-UN-30OCT97
LX1017816

LX,5000 018034-19-01NOV99

TM4574 (01DEC99) 50-00-5 6110 to 6510S Tractors

070200
PN=234
 Removal and Installation of Transmission Components/Clutch housing

Disconnect oil cooler hoses (A) and (B) where they join
the clutch housing.

Remove u.j. shaft (C). See Section 56, Group 05.

-UN-30OCT97
NOTE: On tractors without creeper, you only need to
disconnect the u.j. shaft at the clutch housing.

LX1017809
LX,5000 018035-19-01APR98

Disconnect the cables and plug connections for sending

units (A), (B), (C) and (D).

-UN-30OCT97
LX1017810
LX,5000 014630-19-01NOV97

Remove suction line (A).

NOTE: During disassembly, oil will emerge from the

differential housing and the suction line.

-UN-30NOV94
LX007212

LX,5000 014633-19-01NOV97

Disconnect pressure line (A) on the r.h. side of the

clutch housing.
-UN-04NOV97
LX1017826

LX,5000 014716-19-01NOV97

TM4574 (01DEC99) 50-00-6 6110 to 6510S Tractors

070200
PN=235
 Removal and Installation of Transmission Components/Clutch housing

Remove the end-plug from the PTO housing. Use puller

KJD10173 (B) to pull first the PTO drive shaft (A) and
then the pump drive shaft out of the housing.

-UN-28OCT97
LX1018530
LX,5000 014634-19-01NOV97

Install dealer-manufactured lifting device (A) and lifting

tackle. Take the cap screws out of the flange on the
housing.

NOTE: On tractors with MFWD, faciltate the removal of

-UN-21NOV97
the lower housing screws by removing the FWD
u.j. shaft. Refer to Section 56, Group 05.

Move the clutch housing to the front and then lift it out

LX1017812
from above.

Tractor with open station

LX,5000NA014635-19-01NOV99

INSTALLING THE CLUTCH HOUSING

Install a new new gasket (A) on the housing flange.

Suspend the clutch housing as described in the removal

-UN-30OCT97
procedure, and position the clutch housing next to the
gear transmission.

NOTE: Turning flange (B) for the u.j. shaft makes it

LX1017813

easier for the gears to mesh.

LX,5000 014636-19-01NOV97

TM4574 (01DEC99) 50-00-7 6110 to 6510S Tractors

070200
PN=236
 Removal and Installation of Transmission Components/Clutch housing

Tighten cap screws (A) to 50 N·m (35 lb-ft).

-UN-30OCT97
LX1017814
LX,5000 014637-19-01NOV97

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

Install suction line (A) and tighten the screws to 18 N·m

(13 lb-ft).

NOTE: Before installing, make sure that all the

seals/gaskets are OK.

-UN-30NOV94
LX007212
LX,5000 014638-19-01NOV97

Install the u.j. shaft. See Section 56, Group 05.

Tighten the cap screws to 135 N·m (100 lb-ft).

-UN-18NOV94
LX001901

LX,5000 014639-19-01NOV97

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

TM4574 (01DEC99) 50-00-8 6110 to 6510S Tractors

070200
PN=237
 Removal and Installation of Transmission Components/Clutch housing

Install the clutch pedal. See Group 05 in this Section.

LX,5000 014640-19-01NOV97

TM4574 (01DEC99) 50-00-9 6110 to 6510S Tractors

070200
PN=238
 Removal and Installation of Transmission Components/Gear transmission

REMOVING THE GEAR TRANSMISSION

For instructions on how to remove the clutch housing,

see this Group.

LX,5500 018036-19-01APR98

Disconnect bowden cables (A) and (B) at shift cover

levers (C).

Remove bracket hex. nuts at main frame. Remove

bracket with bowden cables.

-UN-19APR96
LX012306
LX,CRA50 002756-19-01APR96

Disconnect return line (A) at gear shift transmission (B).

On tractors with front PTO, disconnect the return line at

the shift cover.

-UN-18NOV94
LX002301
LX,CRA50 002757-19-01APR96

Attach lifting eye JD-244-2 (A) to gear transmission by

means of a cap screw.

-UN-18NOV94
LX002302

LX,CRA50 002758-19-01OCT93

TM4574 (01DEC99) 50-00-10 6110 to 6510S Tractors

070200
PN=239
 Removal and Installation of Transmission Components/Gear transmission

Attach gear transmission to a suitable hoist. Remove cap

screws (A). Remove housing.

-UN-18NOV94
LX002303
LX,CRA50 002759-19-01APR96

INSTALLING THE GEAR TRANSMISSION

NOTE: Before installing, check axial play of connecting

ring (A) and adjust, if necessary (refer to
Sections 50 and 51, Group 15).

-UN-30NOV94
LX000262
Install new gasket at gear transmission.

Place gear transmission on creeper transmission, option

transmission or range transmission, applying smooth
pressure.

-UN-18NOV94
LX002304
Tractor with option transmission

LX,5000 018037-19-01APR98

Insert cap screws (A) and tighten them to 70 N·m

(50 lb-ft).

IMPORTANT: Tighten the screws cross-wise

(alternately by small amounts).
-UN-30NOV94
LX002305

LX,5000 018038-19-01APR98

TM4574 (01DEC99) 50-00-11 6110 to 6510S Tractors

070200
PN=240
 Removal and Installation of Transmission Components/Gear transmission

For adjusting the shift mechanism, refer to Sections 50

and 51, Group 15.

-UN-28JUL94
LX004127
LX,5000 018039-19-01APR98

Install new shift cover gasket. Install shift cover.

Tighten cap screws to 30 N·m (22 lb-ft).

Adjust neutral start switch (refer to Sections 50 or 51,

-UN-18NOV94
Group 15).

LX002306
LX,5000 018040-19-01APR98

Reconnect hydraulic oil return line to gear transmission.

Connect bowden cables to shift cover levers.

A—Reverse and 1st gear

-UN-19APR96
B—2nd and 3rd gear
C—Shift cover

LX012306

LX,CRA50 003096-19-01APR96

For instructions on how to install the clutch housing, see

this Group.

LX,5000 018041-19-01APR98

TM4574 (01DEC99) 50-00-12 6110 to 6510S Tractors

070200
PN=241
 Group 05
Transmission Shift Controls

SPECIFICATIONS

Item Measurement Specification

Shift lever to support, self-locking Torque 35 N·m (25 lb-ft)

hex. nut

Quadrants Preload 0.9 mm to 1.5 mm

(0.035 in. to 0.059 in.)

LX,ROSM 003574-19-01APR97

TM4574 (01DEC99) 50-05-1 6110 to 6510S Tractors

070200
PN=242
 Transmission Shift Controls/Exploded views and assembly

GEAR SHIFT LINKAGE

-UN-18SEP97
LX1017081

A—Cap I—Bearing bushing (4 used) O—Quadrant, parking lock U—Bowden cable, parking
B—Handle J—Washer (6 used) P—Shim (thickness as lock
C—Shifting gate K—Quadrant, reverse required) V—Bowden cable, reverse
D—Cap screw and 1st gear Q—Console and 1st gear
E—Washer L—Shift lever R—Parking lock spring W—Bowden cable, 2nd and
F—Bearing pin M—Support S—Bracket 3rd gear
G—Belleville spring (4 used) N—Self-locking hex. nut T—Rubber sleeve
H—Quadrant,
2nd and 3rd gear

LX,5005 016093-19-01APR98

TM4574 (01DEC99) 50-05-2 6110 to 6510S Tractors

070200
PN=243
 Transmission Shift Controls/Exploded views and assembly

-UN-23JUL97
LX1016909
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (N) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

d (max.) = 0.3 mm + 1.5 mm = 1.8 mm

Adjusting pretension at quadrants d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

1. Install parts (D) to (O). In this example, shim (P) must be 1.5 mm (0.059 in.)
thick.
NOTE: Install washers (J) with the specially coated
sides closest to the quadrants.
Installing the bowden cables
2. Without pretensioning the belleville springs (G),
measure distance (a), which is how far bearing pin When installing, make sure bowden cables are not
(F) sticks out. too tight or bent.

3. Calculate thickness of shims (d). Add between

0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a).
The sum represents the thickness of shims to be
used (P).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)

LX,5005 012112-19-01APR98

TM4574 (01DEC99) 50-05-3 6110 to 6510S Tractors

070200
PN=244
 Transmission Shift Controls/Exploded views and assembly

RANGE SHIFT LINKAGE

-UN-17SEP97
LX1017082

A—Cap H—Bushing (3 used) N—Quadrant, R—Bracket

B—Grip I—Quadrant, ranges C and D S—Bowden cable,
C—Shifting gate ranges A and B O—Bushing ranges A and B
D—Cap screw J—Washer (3 used) P—Washer T—Bowden cable,
E—Washer K—Support Q—Shim (thickness as ranges C and D
F—Bearing pin L—Self-locking hex. nut required) U—Rubber sleeve
G—Belleville spring (4 used) M—Shift lever

LX,5005 016094-19-01APR98

TM4574 (01DEC99) 50-05-4 6110 to 6510S Tractors

070200
PN=245
 Transmission Shift Controls/Exploded views and assembly

-UN-23JUL97
LX1016620
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (L) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

d (max.) = 0.3 mm + 1.5 mm = 1.8 mm

Adjusting pretension at quadrants d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

1. Install parts (D) to (P). In this example, shim (Q) must be 1.5 mm (0.059 in.)
thick.
2. Without pretensioning the belleville springs (G),
measure distance (a), which is how far bearing pin
(F) sticks out. Installing the bowden cables

3. Calculate thickness of shims (d). Add between When installing, make sure bowden cables are not
0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a). too tight or bent.
The sum represents the thickness of shims to be
used (Q).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)

LX,5105 011993-19-01APR97

TM4574 (01DEC99) 50-05-5 6110 to 6510S Tractors

070200
PN=246
 Transmission Shift Controls/Adjusting shift linkage and parking lock

ADJUSTING THE SHIFT LINKAGE AND

PARKING LOCK

N CAUTION: Do not adjust bowden cables with

engine running, as tractor may move. Switch

-UN-28JUL94
off ignition and remove key.

Checking/adjusting range engagement

LX003693
1. Move range shift lever (B) to and fro in neutral zone
(see arrow).

The shift lever must neither touch nor catch against the
shift gate.

2. If necessary, disengage bowden cables (C) and (D).

Adjust by turning the respective yokes.

3. Engage the bowden cables again and repeat the

check.

Checking/adjusting gear engagement

1. Move gear shift lever (A) to and fro in neutral zone

(see arrow).

The shift lever must neither touch nor catch against the
shift gate.

2. If necessary, disengage bowden cables (F) and (G).

-UN-28JUL94
Adjust by turning the respective yokes.

3. Engage the bowden cables again and repeat the

check.

LX003694
4. Adjust the parking lock.

A—Gear shift lever

B—Range shift lever
C—Bowden cable, ranges C and D
D—Bowden cable, ranges A and B
E—Bowden cable, parking lock
F—Bowden cable, 2nd and 3rd gears
G—Bowden cable, reverse and 1st gear

LX,25015 003915-19-01JUN97

TM4574 (01DEC99) 50-05-6 6110 to 6510S Tractors

070200
PN=247
 Transmission Shift Controls/Adjusting shift linkage and parking lock

Adjusting Parking Lock

1. Make sure the gear shifting is correctly adjusted, i.e.

the shift quadrants (B) and (C) should align precisely
(see the figure below).

-UN-26NOV96
2. Remove the cable (F) from the parking lock.

3. Adjust the stop screw (E) with the gear shift lever (D)
in neutral so that the parking lock shift quadrant (A) is

LX1016000
precisely aligned with the other shift quadrants.

4. Push the parking lock cable yoke firmly downward

until the parking lock function is completely released.

5. Pull lightly on the cable yoke until approx 2 mm

(0.08 in.) of free play is obtained. Hold the cable in this
position (free of play) and turn the yoke until the yoke
holes and shift quadrants are precisely aligned.
Reconnect the cable. Secure the yoke with the locknut
and make sure the is not twisted on the parking lock
quadrant.

A—Shift Quadrant, Parking Lock

B—Shift Quadrant, Reverse and 1st Gear
C—Shift Quadrant, 2nd and 3rd Gear
D—Gear Shift Lever
E—Stop Screw
F—Parking Lock Cable

-UN-26NOV96
LX1016001
LX,5005 016095-19-01APR98

TM4574 (01DEC99) 50-05-7 6110 to 6510S Tractors

070200
PN=248
 Transmission Shift Controls/Adjusting the clutch pedal

CLUTCH PEDAL ADJUSTMENT

1. Disconnect the operating cable yoke.

2. Depress clutch pedal to the lower pedal stop, then

raise it to the upper stop. Measure distance “a”.

To determine distance “a” place a ruler at lower pedal

stop and measure the distance from the lower bore edge
(with clutch pedal at lower stop) to the lower bore edge
(with clutch pedal at upper stop).

Distance “a” must be 51 ± 1 mm (2.01 ± 0.04 in.)

3. Adjust distance “a” by means of adjusting screw (B).

Tighten lock nut (A) to 15 N·m (11 lb-ft).

-UN-17MAR95
4. Re-check distance “a”.

5. Push clutch pedal completely up. Turn operating cable

yoke until bores of yoke and pedal are aligned.

LX009890
Re-connect and secure yoke.

-UN-16MAR95
LX009874

LX,5005 016096-19-01APR98

TM4574 (01DEC99) 50-05-8 6110 to 6510S Tractors

070200
PN=249
 Group 10
Perma Clutch II

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Pressure tool . . . . . . . . . . . . . . . . . . . . . . KJD10177

Pressing the shaft sealing ring into the clutch housing

-UN-19SEP94
LX001717
LX,50,10 002093-19-01MAY97

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . D01210AA

Pulling the ball bearings out of the clutch housing

-UN-19SEP94
LX001718
LX,50,10 002066-19-01MAY97

Wooden prism . . . . . . . . . . . . . . . Self-manufactured

Removing and installing the spring pin in the clutch

pedal valve

-UN-19SEP94
LX001761

LX,50,10 002097-19-01MAY97

TM4574 (01DEC99) 50-10-1 6110 to 6510S Tractors

070200
PN=250
 Perma Clutch II/Specifications

SPECIFICATIONS

Item Measurement Specification

Torques

Perma Clutch II to gear Torque 50 N·m (35 lb-ft)

transmission, cap screws

Cover to clutch drum, cap screws Torque 50 N·m (35 lb-ft)

Transmission oil pump to clutch Torque 25 N·m (18 lb-ft)

housing, cap screws

Front cover and filter housing to Torque 11 N·m (8 lb-ft)

clutch housing, cap screws

Test ports, plugs Torque 8 to 14 N·m

(6 to 10 lb-ft)

Sending unit for oil temperature Torque 4 to 7 N·m

warning light (3 to 5 lb-ft)

Temperature sending unit for oil filter Torque 4 to 7 N·m

restriction warning light (3 to 5 lb-ft)

Pressure sending unit for oil filter Torque 30 N·m (22 lb-ft)
restriction warning light

Pressure sending unit for system Torque 30 N·m (22 lb-ft)

(engagement) indicator light

Spring test values (approximate)

Clutch return springs Spring length 43 mm (1.69 in.)

Test length 31 mm at 364 - 444 N

(1.22 in. at 82 - 100 lb)

Engagement override valve spring Spring length 34 mm (1.34 in.)

Test length 24.5 mm at 65 - 79 N

(0.96 in. at 15 - 18 lb)

Clutch cooling valve spring Spring length 44 mm (1.73 in.)

Test length 27 mm at 45 - 55 N
(1.06 in. at 10 - 12 lb)

Continued on next page

TM4574 (01DEC99) 50-10-2 6110 to 6510S Tractors

070200
PN=251
 Perma Clutch II/Specifications

Item Measurement Specification

Spring on clutch cooling pilot valve Spring length 84 mm (3.30 in.)

Test length 64 mm at 157 - 173 N

(2.52 in. at 35 - 39 lb)

Spring on filter relief valve Spring length 97 mm (3.82 in.)

Test length 74 mm at 90 - 110 N

(2.91 in. at 20 - 25 lb)

Spring on lube relief valve Spring length 57 mm (2.24 in.)

Test length 46.5 mm at 45 - 55 N

(1.83 in. at 10 - 12 lb)

Spring on cooler relief valve Spring length 50 mm (1.97 in.)

Test length 40 mm at 170 - 210 N

(1.57 in. at 38 - 47 lb)

Spring on pressure regulating valve Spring length 132.5 mm (5.22 in.)

Test length 118 mm at 275 - 335 N

(4.65 in. at 62 - 75 lb)

Spring in the clutch pedal valve

Inner spring Spring length 63.5 mm (2.50 in.)

Test length 59 mm at 24 - 32 N
(2.32 in. at 5.4 - 7.2 lb)

Outer spring Spring length 57 mm (2.24 in.)

Test length 55 mm at 24 - 32 N
(2.17 in. at 5.4 - 7.2 lb)

LX,50,10 002031-19-01NOV97

TM4574 (01DEC99) 50-10-3 6110 to 6510S Tractors

070200
PN=252
 Perma Clutch II/Removing the clutch

PRELIMINARY WORK

Remove Perma Clutch II. See Group 00.

LX,50,10 001944-19-01APR96

REMOVING CLUTCH

Remove snap ring (D).

Take off needle bearing (A) and thrust washers (C).

-UN-15SEP94
Remove snap ring (B).

A—Needle bearing
B—Thick snap ring

LX001651
C—Thrust washers
D—Thin snap ring

LX,50,10 001945-19-01APR96

Lift clutch (A) out of clutch housing.

-UN-21AUG93
LX001720

LX,50,10 002067-19-01MAY92

TM4574 (01DEC99) 50-10-4 6110 to 6510S Tractors

070200
PN=253
 Perma Clutch II/Repairing the transmission oil pump

REMOVING THE TRANSMISSION OIL PUMP

Take out cap screws (A) and remove the transmission

oil pump (B).

-UN-15SEP94
LX001696
LX,50,10 002013-19-01MAY97

Pull input flange out of input shaft.

-UN-14SEP94
LX001704
LX,50,10 002092-19-19NOV91

Remove shaft sealing ring (A).

NOTE: Removal results in the total destruction of the

ring.

-UN-14SEP94
IMPORTANT: Make sure that the clutch housing is
not damaged.

LX001699
LX,50,10 002016-19-01NOV97

Remove snap rings (A) and (B).

-UN-14SEP94
LX001700

LX,50,10 002017-19-01MAY92

TM4574 (01DEC99) 50-10-5 6110 to 6510S Tractors

070200
PN=254
 Perma Clutch II/Repairing the transmission oil pump

Pull input shaft (A) out of clutch housing and remove

pump gear (B).

-UN-15SEP94
LX001701
LX,50,10 002018-19-25OCT91

Use puller (B) to pull off bearing (A).

A—Bearing
B—Puller D01210AA

-UN-14SEP94
LX001702
LX,50,10 002019-19-25OCT91

Remove toothed ring (A) from the transmission oil pump.

-UN-14SEP94
LX001697

LX,5010 012207-19-01MAY97

Remove sealing rings (B).

Remove thrust washer (A).

-UN-02JUL97
LX1016803

LX,5110 012854-19-01MAY97

TM4574 (01DEC99) 50-10-6 6110 to 6510S Tractors

070200
PN=255
 Perma Clutch II/Repairing the transmission oil pump

TRANSMISSION OIL PUMP COMPONENTS

-UN-01AUG97
LX1016993

A—Input shaft E—Snap ring I—Thrust washer L—Pump housing

B—Pump gear F—Snap ring J—Cap screw M—Dowel pin (2 used)
C—Clutch housing G—Shaft sealing ring K—Air suction valve on N—Toothed ring
D—Ball bearing H—Sealing rings clutch

LX,50,10 002033-19-01MAY97

TM4574 (01DEC99) 50-10-7 6110 to 6510S Tractors

070200
PN=256
 Perma Clutch II/Repairing the transmission oil pump

ASSEMBLING THE TRANSMISSION OIL

PUMP

Install the dowel pins.

-UN-11JUL97
Dimension “a” must be 6 ± 1 mm (0.24 ± 0.04 in.).

LX1016801
LX,5110 011115-19-01MAY97

Apply oil to toothed ring (A), and install.

IMPORTANT: Install the toothed ring with the side

marked “UP” (see arrow) facing away
from the housing. The chamfered side

-UN-02JUL97
of the toothed ring must face in
towards the pump housing.

LX1016802
LX,5110 011118-19-01MAY97

Apply oil to sealing rings (B). Then install them and

close the rings.

Apply oil to thrust washer (A), and then install.

-UN-02JUL97
LX1016803

LX,5110 011123-19-01MAY97

INSTALLING THE TRANSMISSION OIL PUMP

Use a suitable mandrel (A) to press bearing into clutch

housing.
-UN-14SEP94
LX001706

LX,50,10 002023-19-01MAY97

TM4574 (01DEC99) 50-10-8 6110 to 6510S Tractors

070200
PN=257
 Perma Clutch II/Repairing the transmission oil pump

Locate pump gear (B) on input shaft (C).

NOTE: The sharp edges (A) of the gear must face the
wall of the clutch housing.

-UN-14SEP94
Working from inside the clutch housing, insert input shaft
into bearing.

LX001707
LX,50,10 002024-19-25OCT91

Install snap rings (A) and (B).

NOTE: Snap ring (B) must not cover lateral clutch bore.

-UN-14SEP94
LX001700
LX,50,10 002069-19-01MAR93

Use pressure tool KJD10177 (A) to press in the sealing

ring.

NOTE: The open side of the sealing ring must face the
clutch housing.

-UN-14SEP94
Then slide the input flange into the input shaft.

LX001706
LX,50,10 002025-19-01MAY92

Locate the transmission oil pump.

Coat cap screws (A) with Loctite 242 (TY9370) and

tighten to 25 N·m (18 lb-ft).
-UN-14SEP94
LX001705

LX,50,10 NA2022-19-01JUN97

TM4574 (01DEC99) 50-10-9 6110 to 6510S Tractors

070200
PN=258
 Perma Clutch II/Clutch

DISASSEMBLING CLUTCH

Take out cap screws (A) and pull clutch drum (B) from
disk pack (C).

-UN-15SEP94
A—Cap screws
B—Clutch drum
C—Disk pack

LX001652
LX,50,10 001946-19-01MAY92

Lift off end plate (A) together with guide studs (B), and
remove return springs (C).

A—End plate
B—Guide stud

-UN-15SEP94
C—Return springs

LX001653
LX,50,10 001947-19-21OCT91

Lift clutch disks (A) off clutch hub (B).

A—Clutch disks
B—Clutch hub

-UN-15SEP94
LX001654

LX,50,10 001948-19-21OCT91

Take piston (A) out of the clutch drum.

-UN-11JUL97
LX1016811

LX,5110 011131-19-01MAY97

TM4574 (01DEC99) 50-10-10 6110 to 6510S Tractors

070200
PN=259
 Perma Clutch II/Clutch

Remove sealing rings (A) and (B).

-UN-11JUL97
LX1016812
LX,5110 011132-19-01MAY97

Remove bushing (B) from clutch hub (A) using a punch.

-UN-10NOV97
LX1018018
LX5010 014780-19-01NOV97

TM4574 (01DEC99) 50-10-11 6110 to 6510S Tractors

070200
PN=260
 Perma Clutch II/Clutch

-UN-20NOV97
LX1018017

A—Pressure piston F—Cap screw K—Cover O—Carrier disks (2 used)

B—Sealing ring G—Thin snap ring L—Clutch hub P—End plate
C—Sealing ring H—Thrust washer M—Bushing Q—Return springs
D—Thrust washer I—Needle bearing N—Internally splined clutch R—Guide stud
E—Clutch drum J—Thick snap ring disks (3 used)

LX5010 014781-19-01NOV97

TM4574 (01DEC99) 50-10-12 6110 to 6510S Tractors

070200
PN=261
 Perma Clutch II/Clutch

ASSEMBLING THE CLUTCH

Press bushing (A) onto the clutch hub (B) until it fits
tightly.

-UN-19JAN98
LX1018019
LX5010 014782-19-01NOV97

Coat clutch disks (A) and carrier disks (B) with oil and
place them on the clutch hub (C). Start with an internally
splined disk (A).

A—Internally splined clutch disk

-UN-15SEP94
B—Carrier disk
C—Clutch hub

LX001661
LX,50,10 001955-19-01MAY97

Align carrier disks (C) and insert return springs (A) in

recesses (B).

A—Return springs
B—Recesses

-UN-15SEP94
C—Carrier disks

LX001662
LX,50,10 001956-19-21OCT91

Put on end plate (A) and insert stud (B).

NOTE: The rounded edges (C) of the end plate must

face the clutch disks.
-UN-15SEP94

A—End plate
B—Guide stud
LX001663

LX,50,10 001957-19-21OCT91

TM4574 (01DEC99) 50-10-13 6110 to 6510S Tractors

070200
PN=262
 Perma Clutch II/Clutch

Install sealing ring (A) on the clutch drum.

-UN-11JUL97
LX1016821
LX,5110 011141-19-01MAY97

Install sealing ring (A) on the piston.

-UN-11JUL97
LX1017005
LX,5110 012219-19-01MAY97

Install the piston so that spigot (A; see arrow) is opposite

the center of one of the cut-outs in the clutch drum.

Coat thrust washer (B) in oil, and install it.

-UN-11JUL97
NOTE: The oil causes thrust washer (B) to adhere to the
clutch drum, thus preventing it from falling off
during installation.

LX1016822

LX,5110 011142-19-01MAY97

TM4574 (01DEC99) 50-10-14 6110 to 6510S Tractors

070200
PN=263
 Perma Clutch II/Clutch

Put clutch drum on disk pack.

NOTE: The spigots (A) on the piston must fit into

recesses (B) in the end plate.

-UN-15SEP94
A—Guide spigot
B—Recesses

LX001664
LX,50,10 001958-19-21OCT91

Coat cap screws with Loctite 242 (TY9370) and tighten

to 50 N·m (37 lb-ft).

-UN-15SEP94
LX001659
LX,50,10 NA1953-19-01JUN97

Coat sealing ring (A) with oil. Then insert it and close
the ring.

-UN-11JUL97
LX1016994
LX,5010 012208-19-01MAY97

TM4574 (01DEC99) 50-10-15 6110 to 6510S Tractors

070200
PN=264
 Perma Clutch II/Clutch

INSTALLING THE CLUTCH

IMPORTANT: Before installing clutch in clutch

housing, make sure that the seals (B)
on the transmission oil pump are

-UN-01JUL97
properly installed and in good
condition. Make sure that thrust washer
(A) is in place.

LX1016997
CAUTION: Hold the clutch carefully to avoid
injury to the hands.

Carefully slide the clutch over the input shaft and onto
the transmission oil pump.

LX,50,10 001959-19-01MAY97

Install snap ring (B).

Install needle bearing (A) and thrust washers (C).

Install snap ring (D).

-UN-15SEP94
A—Needle bearing
B—Thick snap ring
C—Washers
D—Thin snap ring

LX001651
LX,50,10 001960-19-01APR96

FINAL ASSEMBLY

Install Perma Clutch II. See Group 00.

LX,50,10 002011-19-01APR96

TM4574 (01DEC99) 50-10-16 6110 to 6510S Tractors

070200
PN=265
 Perma Clutch II/Valves and hydraulic components

VALVES AND OTHER HYDRAULIC COMPONENTS

-UN-26NOV97
LX1018016

A—Cooler relief valve F—Pressure regulating valve K—Temp. sending unit, oil M—Press. sending unit, oil
B—Filter relief valve G—Cooling pilot valve filter warning light filter restrict. warning
C—Lube relief valve H—Clutch cooling valve L—Press. sending unit, light
D—Lever of clutch pedal I—Engagement override system pressure indicator N—Temp. sending unit, oil
valve valve light temperature warning light
E—Oil filter J—Clutch pedal valve

LX5010 014783-19-01NOV97

TM4574 (01DEC99) 50-10-17 6110 to 6510S Tractors

070200
PN=266
 Perma Clutch II/Valves and hydraulic components

IMPORTANT: Certain valve spools are made of light

metal and are thus prone to damage.
When carrying out service work, do not
expose them to mechanical stress.

NOTE: Oil will emerge when hydraulic components are

removed. Use a suitable container to trap it as is
emerges.

LX,50,10 002096-19-01NOV96

ENGAGEMENT OVERRIDE VALVE

Check spring and examine valve spool for signs of wear.

A—Valve spool

-UN-15SEP94
B—Spring

LX001668
LX,50,10 001962-19-01MAY92

CLUTCH COOLING VALVE

Check spring and examine valve spool for signs of wear.

A—Valve spool

-UN-15SEP94
B—Spring
C—Pin

LX001669

LX,50,10 001963-19-04FEB92

CLUTCH COOLING PILOT VALVE

Check spring and examine valve spool for signs of wear.

A—Valve spool
-UN-14SEP94

B—Spring
LX001670

LX,50,10 001969-19-04FEB92

TM4574 (01DEC99) 50-10-18 6110 to 6510S Tractors

070200
PN=267
 Perma Clutch II/Valves and hydraulic components

FILTER RELIEF VALVE

Check spring and examine valve spool for signs of wear.

A—Valve spool

-UN-15SEP94
B—Spring

LX001709
LX,50,10 002027-19-04FEB92

PRESSURE REGULATING VALVE

Check spring and examine valve spool for signs of wear.

NOTE: After repairing, check and adjust system

-UN-14SEP94
pressure. See Section 250, Group 15.

A—Valve spool
B—Spring

LX001710
LX5010 014785-19-01NOV97

LUBE RELIEF VALVE

Check spring and examine valve spool for signs of wear.

A—Valve spool

-UN-17NOV94
B—Spring

LX001711
LX,50,10 002029-19-04FEB92

COOLER RELIEF VALVE

Check spring and examine valve spool for signs of wear.

A—Spring
-UN-14SEP94

B—Valve spool
LX001712

LX,50,10 002030-19-04FEB92

TM4574 (01DEC99) 50-10-19 6110 to 6510S Tractors

070200
PN=268
 Perma Clutch II/Valves and hydraulic components

REMOVING CLUTCH PEDAL VALVE

Remove torsion damper, universal-jointed shaft and drive

flange.

See Section 56, Group 00

LX,50,10 001971-19-01MAR93

Disconnect actuating cable (A) and spring (C) from

lever (B) of clutch pedal valve.

NOTE: Use a suitable wire hook to disconnect the

spring.

-UN-23NOV94
LX001715
LX,50,10 002034-19-04FEB92

Remove filter housing.

-UN-14SEP94
LX001684

LX,50,10 002098-19-14FEB92

Remove transmission case front cover.

NOTE: Place a suitable container underneath the

transmission case.
-UN-14SEP94
LX001678

LX,50,10 001972-19-14FEB92

TM4574 (01DEC99) 50-10-20 6110 to 6510S Tractors

070200
PN=269
 Perma Clutch II/Valves and hydraulic components

Take off retaining plate (A) and remove pin (B).

Remove plug (C).

-UN-14SEP94
LX001679
LX,50,10 001973-19-14FEB92

Drive out spring pin (A) and pull lever (B) with shaft out
of the bore.

Remove lever (C).

-UN-16SEP94
LX001680
LX,50,10 001974-19-14FEB92

Pull valve spool downward out of the housing.

-UN-16SEP94
LX001681
LX,50,10 001975-19-14FEB92

N CAUTION: Take care when removing the spring

pin, as the parts are under spring pressure.

Remove spring pin and take out springs.

-UN-15SEP94

NOTE: Place valve spool on a (self manufactured)

wooden prism (A) when driving out spring pin.
LX001682

LX,50,10 001976-19-01MAY97

TM4574 (01DEC99) 50-10-21 6110 to 6510S Tractors

070200
PN=270
 Perma Clutch II/Valves and hydraulic components

Remove seal ring (A) by means of a screwdriver.

-UN-15SEP94
LX001666
LX,50,10 002094-19-14FEB92

INSTALLING CLUTCH PEDAL VALVE

Install sealing ring.

NOTE: To drive in the sealing ring, use a round

-UN-14SEP94
implement with 28 mm (1.1 in.) diameter. The
open side of the sealing ring must face towards
the housing.

LX001708
LX,50,10 001977-19-01MAR93

Check springs and examine valve spool for signs of

wear.

Carry out preliminary assembly of valve spool.

-UN-14SEP94
NOTE: Place valve spool on a (self manufactured)
wooden prism (A) when driving out spring pin.

A—Valve spool D—Pin

B—Thin spring E—Thick spring

LX001689
C—Washers F—Spring pin

LX,50,10 001983-19-14FEB92

Locate valve spool in housing.

-UN-16SEP94
LX001681

LX,50,10 001978-19-14FEB92

TM4574 (01DEC99) 50-10-22 6110 to 6510S Tractors

070200
PN=271
 Perma Clutch II/Valves and hydraulic components

Install shaft (B) and pin it with lever (A).

-UN-14SEP94
LX001685
LX,50,10 001979-19-04FEB92

Insert retaining plate (A).

-UN-14SEP94
LX001686
LX,50,10 001980-19-22OCT91

Locate front cover (A) and filter housing (B) on clutch

housing. Tighten screws to 11 N·m (8 lb-ft).

NOTE: Check condition of all seals before installing front

cover.

-UN-15SEP94
NOTE: Tighten screws in clockwise direction, starting in
the center.

LX001687
LX,50,10 001981-19-01MAR93

Connect actuating cable (A) and spring (C) to lever (B)

of clutch pedal valve.

NOTE: Use a suitable wire hook to connect the spring.

-UN-23NOV94
LX001715

LX,50,10 002035-19-04FEB92

TM4574 (01DEC99) 50-10-23 6110 to 6510S Tractors

070200
PN=272
 Perma Clutch II/Valves and hydraulic components

Install flange, universal-jointed shaft and torsion damper

(see Section 56, Group 00).

NOTE: When repair is completed, check clutch pedal

adjustment. See Group 05.

LX,50,10 001982-19-01APR96

TEMPERATURE AND PRESSURE SENDING

UNITS

NOTE: Before removing the sending units, mark them so

as to avoid installing them in the wrong positions.

-UN-11JUL97
NOTE: Before installing the pressure-sending units,
check that the bores are clean and allow a
through-passage.

LX1016995
Tighten temperature sending units (A) and (D) to
between 4 and 7 N·m (3 and 5 lb-ft).

Tighten pressure-sending units (B) and (C) to between 4

and 7 N·m (3 and 5 lb-ft). A—Temp. sending unit, oil temp. warning light
B—Press. sending unit, oil filter constr. warning
light
C—Press. sending unit, sys. (engage) press.
indicator light
D—Temp. sending unit, oil filter indicator light
LX,50,10 004095-19-01FEB99

TEST PORTS

NOTE: For pressure tests, refer to Section 250,

Group 10. -UN-11JUL97

Tighten each of the plugs for the test to between 8 and

14 N·m (6 and 10 lb-ft).

A—test port, system (engagement) pressure

B—Test port, clutch pressure
LX1016996

C—Test port, lube oil pressure

D—Test port, cooling oil pressure

LX5010 014784-19-01NOV97

TM4574 (01DEC99) 50-10-24 6110 to 6510S Tractors

070200
PN=273
 Group 15
Gear Transmission

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

RE37996 -UN-10AUG94

Adjusting tool . . . . . . . . . . . . . . . . . . . . . . RE37996

Adjusting the neutral start switch

LX,RDTF 003977-19-01MAR93

Holding tool . . . . . . . . . . . . . . . . . . self manufactured

To hold the shifter shaft detent in place when adjusting

shifting mechanism and neutral start switch

A—Flat steel bar 30 x 12 x 110 mm

(1.18 x 0.472 x 4.33 in.)
B—Weld seam
C—Flat steel bar (2 used) 30 x 12 x 20 mm

-UN-12MAR96
(1.18 x 0.472 x 0.79 in.)

LX012744
LX,5515 009060-19-01NOV95

TM4574 (01DEC99) 50-15-1 6110 to 6510S Tractors

070200
PN=274
 Gear Transmission/Preliminary work

SPECIFICATIONS

Item Measurement Specification

Gears, 1st and 2nd gear Axial play 0.15 to 0.45 mm

(0.006 to 0.018 in.)

Synchronizer rings Axial play less than 0.1 mm (0.004 in.)

Intermediate shaft, cap screw Torque 55 N·m (40 lb-ft)

Transmission housing to Torque 70 N·m (50 lb-ft)

range transmission or creeper,
cap screws

Threaded pins of shifter forks Torque 40 N·m (30 lb-ft)

Shift cover to transmission housing, Torque 30 N·m (22 lb-ft)

cap screws

Neutral start switch to shift cover Torque 18 to 20 N·m

(13 to 15 lb-ft)

LX5015 014604-19-01NOV97

PRELIMINARY WORK

1. Remove Perma Clutch II, see Group 00.

2. Remove gear transmission, see Group 00.

LX,RDTF 002870-19-01MAY97

TM4574 (01DEC99) 50-15-2 6110 to 6510S Tractors

070200
PN=275
 Gear Transmission/Sectional view

-UN-27JUL94
LX004120

A—Idler gear E—Reverse gear H—Gear, 2nd gear K—Needle bearing

B—Intermediate shaft F—Synchronizer ring, reverse I—Synchronizer ring, L—Drive shaft of range or
C—Countershaft and 1st gear 2nd and 3rd gear creeper transmission
D—Drive shaft G—Gear, 1st gear J—Connecting ring, 3rd gear

LX5015 014605-19-01NOV97

TM4574 (01DEC99) 50-15-3 6110 to 6510S Tractors

070200
PN=276
 Gear Transmission/Disassembly

DISASSEMBLING GEAR SHIFT

TRANSMISSION

Remove shift cover (A).

-UN-06OCT94
LX001636
LX,RDTF 001905-19-17OCT91

Remove parts of shifter assembly.

A—Shifter shaft
(2nd and 3rd gear)
B—Shifter fork

-UN-20NOV97
(2nd and 3rd gear)
C—Guide
D—Shifter shaft (reverse
and 1st gear)
E—Pin
F—Shifter fork

LX1018811
(reverse and 1st gear)
G—Locking pin

LX5015 014606-19-01NOV97

Remove snap rings (A and C).

Remove cap screw (B).

-UN-06OCT94
LX002411

LX,RDTF 002871-19-01APR92

Remove drive shaft (B) and countershaft (C).

Remove intermediate shaft (A).

-UN-12NOV97
LX1018812

LX5015 014607-19-01NOV97

TM4574 (01DEC99) 50-15-4 6110 to 6510S Tractors

070200
PN=277
 Gear Transmission/Disassembly

Disassemble drive shaft.

-UN-06OCT94
LX008812
LX,RDTF 002872-19-01JUN94

TM4574 (01DEC99) 50-15-5 6110 to 6510S Tractors

070200
PN=278
 Gear Transmission/Exploded views

-UN-06OCT94
LX004122

1—Needle bearing 11—Washer 20—Reverse gear 27—Thrust washer

2—Snap ring 12—Cap screw 21—Snap ring 28—Needle bearing
3—Countershaft 13—Ball bearing 22—Synchronizer assembly 29—Snap ring
4—Intermediate shaft 14—Snap ring 23—Snap ring 30—Snap ring
5—Needle bearing 15—Snap ring (Thickness as required) 31—Shim
6—Idler gear 16—Snap ring 24—Gear, 1st gear (thickness as required)
7—Washer 17—Snap ring 25—Thrust washer 32—Connecting ring
8—Seal 18—Ball bearing (Thickness as required) 33—Shim
9—Transmission housing 19—Drive shaft 26—Gear, 2nd gear (thickness as required)
10—Ball

LX,RDTF 001908-19-01FEB93

TM4574 (01DEC99) 50-15-6 6110 to 6510S Tractors

070200
PN=279
 Gear Transmission/Exploded views

-UN-01AUG97
LX1016934
A—Locking pin G—Shaft (2 used) M—Lever (2 used) P—Gasket
B—Ball bushing (4 used) H—Seal ring (2 used) N—Spring pin (8 mm; Q—Shift cover
C—Shifter shaft I—Plastic tips (4 used) 5/16 in. dia.) (2 used) R—Shim
D—Detent pin (2 used) J—Shifter fork O—Spring pin (5 mm; (thickness as required)
E—Shifter shaft K—Guide 13/64 in. dia.) (2 used) S—Neutral start switch
F—Dowel pin (2 used) L—Pin

Repairing the shift cover

NOTE: Use an M6 screw to extract dowel pins (F).

Turn spring pins (O) through 180 degrees before

inserting them in spring pins (N) (i.e. with the gaps as
far apart as possible).

LX5015 014608-19-01NOV97

TM4574 (01DEC99) 50-15-7 6110 to 6510S Tractors

070200
PN=280
 Gear Transmission/Assembly

ASSEMBLING DRIVE SHAFT

Install reverse gear (B) with connecting ring (A) on drive

shaft.

-UN-06OCT94
Install snap ring.

LX000250
LX,RDTF 001910-19-17OCT91

Apply grease to the friction surfaces of the synchronizer

rings.

NOTE: Install synchronizer ring (A) with step (B)

-UN-15APR99
underneath (facing the reverse gear).

LX1021937
Install synchronizer ring (B) and snap ring (A).

NOTE: Axial play of synchronizer ring must be less than

0.1 mm (0.004 in.).

-UN-06OCT94
Thickness of snap rings available

1.45 mm (0.057 in.) 1.65 mm (0.065 in.)

1.55 mm (0.061 in.) 1.75 mm (0.069 in.)

LX000251

LX5015 014609-19-01FEB99

TM4574 (01DEC99) 50-15-8 6110 to 6510S Tractors

070200
PN=281
 Gear Transmission/Assembly

Install gear (1st gear) (C).

Install thrust washer (B) and snap ring (A).

IMPORTANT: When measuring axial play, use both

-UN-06OCT94
hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not
skewed).

NOTE: Axial play of gear must be 0.15 to 0.45 mm

LX000252
(0.006 to 0.018 in.)

Thickness of thrust washers available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX5015 014610-19-01APR98

Install thrust washer and gear (2nd gear) (A).

Install snap ring.

-UN-06OCT94
LX000253
LX,RDTF 001913-19-17OCT91

TM4574 (01DEC99) 50-15-9 6110 to 6510S Tractors

070200
PN=282
 Gear Transmission/Assembly

Apply grease to the friction surfaces of the synchronizer

rings.

Install synchronizer (A).

NOTE: Install the synchronizer ring (A) with the side with
the bronze-colored liner (see arrow) facing the
gearwheel for 2nd gear (B).

-UN-29FEB96
LX013154
LX5015 014611-19-01FEB99

Install snap ring (A).

NOTE: Axial play of synchronizer ring must be less than

0.1 mm (0.004 in.).

-UN-29FEB96
Thickness of snap rings available

1.45 mm (0.057 in.) 1.65 mm (0.065 in.)

1.55 mm (0.061 in.) 1.75 mm (0.069 in.)

LX013267

LX,RDTF 001914-19-01APR96

TM4574 (01DEC99) 50-15-10 6110 to 6510S Tractors

070200
PN=283
 Gear Transmission/Assembly

Check axial play of 2nd gear.

IMPORTANT: When measuring axial play, use both

hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not

-UN-06OCT94
skewed).

NOTE: Axial play of gear must be 0.15 to 0.45 mm

(0.006 to 0.018 in.).

LX008814
NOTE: If axial play is not as specified, use a different
size thrust washer when installing 2nd gear.

Thickness of thrust washers available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX5015 014612-19-01APR98

Install needle bearing (B) with thrust washers.

Install snap ring (A).

-UN-06OCT94
LX008815
LX,RDTF 001916-19-01JUN94

TM4574 (01DEC99) 50-15-11 6110 to 6510S Tractors

070200
PN=284
 Gear Transmission/Assembly

INSTALLING SHAFTS

Install ball bearings (A and B).

A—Drive shaft ball bearing

-UN-06OCT94
B—Countershaft ball bearing

LX002413
LX,RDTF 001917-19-01APR92

Coat the thread of cap screw (G) with LOCTITE 242

(TY9370).

Install intermediate shaft.

A—Ball
B—Idler gear
C—Intermediate shaft
D—Needle bearing
(2 used)
E—Thrust washer
F—Washer
G—Cap screw

-UN-05OCT94
LX001639

LX,RDTF 001918N-19-01APR96

Tighten cap screw to 55 N·m (40 lb-ft).

-UN-06OCT94
LX000248

LX,RDTF 001919-19-17OCT91

TM4574 (01DEC99) 50-15-12 6110 to 6510S Tractors

070200
PN=285
 Gear Transmission/Assembly

Install and secure drive shaft (B) and countershaft (A).

-UN-12NOV97
LX1018894
LX5015 014613-19-01NOV97

Install snap rings (A and B).

-UN-06OCT94
LX002414
LX,RDTF 002873-19-01APR92

Install parts of shifter assembly.

A—Shifter shaft
(2nd and 3rd gear)
B—Shifter fork

-UN-20NOV97
(2nd and 3rd gear)
C—Guide
D—Shifter shaft (reverse
and 1st gear)
E—Pin
F—Shifter fork (reverse

LX1018811
and 1st gear)
G—Locking pin

LX5015 014614-19-01NOV97

FINAL ASSEMBLY

Install needle bearings (A) of countershaft into range

transmission housing or creeper transmission housing.
-UN-06OCT94

Insert snap ring (B).

LX008816

LX,RDTF 001924N-19-01APR92

TM4574 (01DEC99) 50-15-13 6110 to 6510S Tractors

070200
PN=286
 Gear Transmission/Final assembly

MEASURING THE GAPS AT THE

CONNECTING RING

12-Speed Transmission Without Creeper:

-UN-11JUL97
1. Measure dimension (a) between face of gear
transmission and the contact surface of the synchronizer
ring.

2. On the range transmission, make sure that there are

LX1017032
no shims in front of taper roller bearing cone (A).
Measure dimension (b) between face of range
transmission housing and taper roller bearing cone.

3. Measure the depth of step (c) at the range

transmission near the gasket.

4. Calculate thickness of shims (d).

-UN-05DEC96
d = a + b - c - 21.90 mm (0.862 in.)

Add dimensions (a) and (b). Subtract the step depth (c)
plus 21.90 mm (0.862 in.) from this sum.

LX1016017
5. If none of the shim thicknesses is equal to the
calculated dimension, use the next larger size shim.

Thickness of shims available

1.0 mm (0.039 in.) 2.0 mm (0.079 in.)
1.5 mm (0.059 in.) 2.5 mm (0.098 in.)

-UN-17OCT95
LX010485
-UN-17OCT95
LX010486

LX5015 014615-19-01NOV97

TM4574 (01DEC99) 50-15-14 6110 to 6510S Tractors

070200
PN=287
 Gear Transmission/Final assembly

12-Speed Transmission with Creeper:

1. Measure dimension (a) between face of gear

transmission and the contact surface of the synchronizer
ring.

-UN-11JUL97
2. On the creeper transmission, make sure that there are
no shims in front of snap ring (A). Measure
dimension (b) between face of option or creeper
transmission housing and the snap ring on the drive

LX1017032
shaft.

3. Calculate thickness of shims (d).

d = a + b - 21.90 mm (0.862 in.)

Add dimensions (a) and (b). Subtract 21.90 mm

(0.862 in.) from this sum.

-UN-05DEC96
4. If none of the shim thicknesses is equal to the
calculated dimension, use the next larger size shim.

LX1016018
Thickness of shims available
1.0 mm (0.039 in.) 2.0 mm (0.079 in.)
1.5 mm (0.059 in.) 2.5 mm (0.098 in.)

-UN-06OCT94
LX005872
LX5015 014616-19-01NOV97

TM4574 (01DEC99) 50-15-15 6110 to 6510S Tractors

070200
PN=288
 Gear Transmission/Final assembly

Sample calculation for 12-Speed Transmission

Without Creeper:

Measured gap between face of

gear transmission and synchr-
onizer ring . . . . . . . . . . . . . . . . . . . . . . . a = 16.10 mm (0.634 in.)

Measured gap between face of

range transmission and taper
roller bearing cone . . . . . . . . . . . . . . . . . . b = 7.50 mm (0.295 in.)

Measured depth of step on

range transmission . . . . . . . . . . . . . . . . . . c = 0.30 mm (0.012 in.)

Constant given value . . . . . . . . . . . . . . . . . . . 21.90 mm (0.862 in.)

d = 16.10 mm + 7.50 mm — 0.30 mm — 21.90 mm

d = 1.40 mm

d = 0.634 in. + 0.295 in. — 0.012 in. — 0.862 in.

d = 0.055 in.

The result must be rounded up. The shim required is

1.5 mm (0.059 in.) thick.

LX5015 014617-19-01NOV97

Sample calculation for 12-Speed Transmission With

Creeper:

Measured gap between face of

gear transmission and contact
surface of the sychronizer
ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . a = 16.20 mm (0.638 in.)

Measured gap between face of

creeper transmission and snap
ring on drive shaft . . . . . . . . . . . . . . . . . . . b = 7.40 mm (0.291 in.)

Constant given value . . . . . . . . . . . . . . . . . . . 21.90 mm (0.862 in.)

d = 16.20 mm + 7.40 mm — 21.90 mm

d = 1.70 mm

d = 0.638 in. + 0.291 in. — 0.862 in.

d = 0.067 in.

The result must be rounded up. The shim required is

2.0 mm (0.079 in.) thick.

LX5015 014618-19-01NOV97

TM4574 (01DEC99) 50-15-16 6110 to 6510S Tractors

070200
PN=289
 Gear Transmission/Final assembly

All Tractors:

Install a shim of the calculated thickness on the drive

shaft of the range transmission or creeper transmission.

-UN-19JUN98
LX1020099
LX5015 017033-19-01APR98

Install connecting ring (A).

-UN-06OCT94
LX008817
LX5015 017118-19-01APR98

Subtract previously chosen shim dimension from 3.5 mm

(0.138 in.). The result is the thickness of an additional
shim to be used.

NOTE: The sum of the two shim dimensions is always

-UN-06OCT94
3.5 mm (0.138 in.).

Thickness of shims available

1.0 mm (0.039 in.) 2.0 mm (0.079 in.)

LX008818
1.5 mm (0.059 in.) 2.5 mm (0.098 in.)

Install shim (A) and snap ring (B).

LX,RDTF 003792-19-01JUN94

TM4574 (01DEC99) 50-15-17 6110 to 6510S Tractors

070200
PN=290
 Gear Transmission/Final assembly

INSTALLING TRANSMISSION HOUSING

NOTE: Refer to Group 00.

LX,RDTF 001927-19-17OCT91

ADJUSTING SHIFTING MECHANISM

1. Install holding tool (A) for shifter shaft detent (self

manufactured).

2. Place shifter shafts in neutral position.

3. Adjust shifter forks by means of threaded pins until

-UN-12MAR96
they are centered in relation to shift collars.

4. Move shifter forks to all positions.

NOTE: Make sure that shifter forks with lock pins

LX012745
depressed do not rub laterally on shift collars in
any shift position.

5. Tighten threaded pins to 40 N·m (30 lb-ft).

6. Recheck adjustment.

NOTE: For adjustment of transmission shift controls, see

Group 05.

LX,RDTF 001928-19-01MAY97

TM4574 (01DEC99) 50-15-18 6110 to 6510S Tractors

070200
PN=291
 Gear Transmission/Final assembly

ADJUSTING NEUTRAL START SWITCH

1. Install holding tool (C) for shifter shaft detent (self

manufactured).

-UN-13MAR96
2. Place shifter shafts in neutral position.

3. Adjust guide (A) by means of threaded pins (B) until

pin tip is pointing to the center of the raised area
between the recesses on shifter shaft (see arrow).

LX012746
-UN-13MAR96
LX012747
LX,RDTF 003906-19-01NOV95

Attach shift cover.

Tighten cap screws to 30 N·m (22 lb-ft).

-UN-06OCT94
LX004549
LX,RDTF 003907-19-01FEB93

TM4574 (01DEC99) 50-15-19 6110 to 6510S Tractors

070200
PN=292
 Gear Transmission/Final assembly

Insert adjusting tool RE37996 (A) into bore for neutral

start switch. Push pin of tool completely downward.

Remove adjusting tool. Use thickest shim (B) fitting into

adjusting tool gap.

-UN-15AUG94
Thickness of shims available

1.20 mm (0.047 in.) 2.00 mm (0.079 in.)

LX004550
1.40 mm (0.055 in.) 2.20 mm (0.087 in.)
1.60 mm (0.063 in.) 2.40 mm (0.094 in.)
1.80 mm (0.071 in.)

-UN-15AUG94
LX004551
LX,RDTF 003908-19-01AUG94

NOTE: If transmission has been removed, the required

dimension of shim can be found without using
the adjusting tool.

Measure distance between shift cover and pin.

-UN-05JUN96
Use the following shims:

LX001645
Measured distance Shim

15.33 to 15.55 mm (0.604 to 0.612 in.) 2.40 mm (0.094 in.)

15.56 to 15.75 mm (0.613 to 0.620 in.) 2.20 mm (0.087 in.)
15.76 to 15.95 mm (0.621 to 0.628 in.) 2.00 mm (0.079 in.)
15.96 to 16.15 mm (0.629 to 0.635 in.) 1.80 mm (0.071 in.)
16.16 to 16.35 mm (0.636 to 0.643 in.) 1.60 mm (0.063 in.)
16.36 to 16.55 mm (0.644 to 0.651 in.) 1.40 mm (0.055 in.)
16.56 to 16.75 mm (0.652 to 0.659 in.) 1.20 mm (0.047 in.)

LX,RDTF 003909-19-01APR96

TM4574 (01DEC99) 50-15-20 6110 to 6510S Tractors

070200
PN=293
 Gear Transmission/Final assembly

Install shim (A) and neutral start switch (B).

Tighten neutral start switch to 18 to 20 N·m (13 to

15 lb-ft).

-UN-28JUL94
LX004552
LX,RDTF 003910-19-01APR96

CHECKING NEUTRAL START SWITCH

Go through all gears by means of gear shift lever and try

to start the engine.

NOTE: Engine must only start if gear shift lever is in

neutral position. If a gear is engaged, engine
must not start.

Check neutral start switch, if necessary; refer to

Section 240, Group 15.

LX5015 014620-19-01NOV97

TM4574 (01DEC99) 50-15-21 6110 to 6510S Tractors

070200
PN=294
 Gear Transmission/Final assembly

TM4574 (01DEC99) 50-15-22 6110 to 6510S Tractors

070200
PN=295
 Section 51
POWER REVERSER
Contents
Page Page

NOTE: For information on range Disk brake

transmission, see Section 55. Exploded view . . . . . . . . . . . . . . . . . 51-10-25
Repair and installation . . . . . . . . . . . . 51-10-26
Valves and hydraulic components
Layout . . . . . . . . . . . . . . . . . . . . . . 51-10-30
Group 00—Removal and Installation of
Important repair instructions . . . . . . . . 51-10-32
Components
Changing the oil filter . . . . . . . . . . . . . 51-10-32
Specifications . . . . . . . . . . . . . . . . ... 51-00-3
Pressure regulating valve . . . . . . . . . . 51-10-33
Power Reverser module
Cooling pilot valve . . . . . . . . . . . . . . . 51-10-34
Removal . . . . . . . . . . . . . . . . . . ... 51-00-4
Clutch cooling valve . . . . . . . . . . . . . 51-10-34
Installation . . . . . . . . . . . . . . . . . ... 51-00-8
Engagement override valve . . . . . . . . . 51-10-35
Gear transmission . . . . . . . . . . . . . ... 51-00-9 Filter relief valve . . . . . . . . . . . . . . . . 51-10-35
Cooler relief valve . . . . . . . . . . . . . . . 51-10-36
Group 05—Transmission Shift Controls Lube relief valve . . . . . . . . . . . . . . . . 51-10-36
Specifications . . . . . . . . . . . . . . . . . . . 51-05-1 Sump valve . . . . . . . . . . . . . . . . . . . 51-10-37
Exploded views and assembly Accumulator piston . . . . . . . . . . . . . . 51-10-38
Forward/reverse linkage . . . . . . . . . . . 51-05-2 Forward/reverse valve . . . . . . . . . . . . 51-10-39
Range shift linkage . . . . . . . . . . . . . . 51-05-4 Fwd./rev. cooling control valve . . . . . . . 51-10-43
Gear shift linkage . . . . . . . . . . . . . . . 51-05-6 Modulator valve . . . . . . . . . . . . . . . . 51-10-44
Adjusting the reverse drive linkage . . . . . 51-05-8 Clutch pedal valve . . . . . . . . . . . . . . . 51-10-45
Adjusting the shift linkage and parking Temperature and pressure sending
lock . . . . . . . . . . . . . . . . . . . . . . . . 51-05-9 units . . . . . . . . . . . . . . . . . . . . . . 51-10-53
Adjusting the clutch pedal . . . . . . . . . . . 51-05-12 Neutral start switch . . . . . . . . . . . . . . 51-10-53
Test ports . . . . . . . . . . . . . . . . . . . . 51-10-54
Group 10—Power Reverser Module
Special tools . . . . . . . . . . . . . . . . . . . . 51-10-1 Group 15—Gear Transmission
Specifications . . . . . . . . . . . . . . . . . . . 51-10-2 Special tool (dealer-manufactured) . . . . . 51-15-1
Sectional view . . . . . . . . . . . . . . . . . . . 51-10-5 Specifications . . . . . . . . . . . . . . . . . . . 51-15-1
Power train components Preliminary work . . . . . . . . . . . . . . . . . 51-15-1
Layout . . . . . . . . . . . . . . . . . . . . . . 51-10-6 Sectional view . . . . . . . . . . . . . . . . . . . 51-15-2
Preliminary work . . . . . . . . . . . . . . . . 51-10-7 Disassembling the transmission . . . . . . . 51-15-3
Removing the disk brake . . . . . . . . . . 51-10-8 Exploded views . . . . . . . . . . . . . . . . . . 51-15-5
Assembly
Removing the clutch and planet carrier . 51-10-10
Assembling the drive shaft . . . . . . . . . 51-15-7
Removing the transmission oil pump . . . . 51-10-10
Installing the shafts . . . . . . . . . . . . . . 51-15-9
Repairing the transmission oil pump
Final assembly
Disassembling transmission oil pump . . 51-10-12
Measuring the gaps at connecting ring . 51-15-11
Exploded view . . . . . . . . . . . . . . . . . 51-10-13
Sample calculations . . . . . . . . . . . . . . 51-15-12
Assembly . . . . . . . . . . . . . . . . . . . . . 51-10-14
Adjusting the shift mechanism . . . . . . . 51-15-14
Installation . . . . . . . . . . . . . . . . . . . . 51-10-15
Clutch and planet carrier
Disassembly . . . . . . . . . . . . . . . . . . . 51-10-16
Exploded view . . . . . . . . . . . . . . . . . 51-10-19
Assembly . . . . . . . . . . . . . . . . . . . . . 51-10-20
Installation . . . . . . . . . . . . . . . . . . . . 51-10-24

TM4574 (01DEC99) 51-1 6110 to 6510S Tractors

070200
PN=1128
 Contents

TM4574 (01DEC99) 51-2 6110 to 6510S Tractors

070200
PN=1129
 Group 00
Removal and Installation of Components

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Universal support stand . . . . . . . . . . . . . . . . JT05725

Supporting tractor during rear wheel removal

-UN-19SEP94
Additionally required: 1 commercial 12 ton jack

JT05725
LX,CRA90 002501-19-01AUG95

KJD10173 -UN-17APR96

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10173

Removal and installation of PTO drive shaft and pump

drive shaft

LX,CRA50 002553-19-01APR96

LX002476 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-1

Removal and installation of tractor components

LX,CRA50 002840-19-01OCT93

LX002297 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-2

Removal and installation of tractor components

LX,CRA50 002753-19-01OCT93

DEALER-MANUFACTURED SPECIAL TOOLS

See also Section 99, Group 05.

LX,80,00 009243-19-01APR96

TM4574 (01DEC99) 51-00-1 6110 to 6510S Tractors

070200
PN=296
 Removal and Installation of Components

-UN-01SEP97
LX1016738
Lifting device for clutch housing and Power Reverser
module.
LX,5100 012015-19-01JUN97

TM4574 (01DEC99) 51-00-2 6110 to 6510S Tractors

070200
PN=297
 Removal and Installation of Components/Specifications

SPECIFICATIONS

Item Measurement Specification

U.j. shaft to drive flange, Torque 135 N·m (100 lb-ft)

corrugated-head screws

Power Reverser module to gear Torque 50 N·m (35 lb-ft)

transmission, cap screws

Clutch bowden cable support to Torque 11 N·m (8 lb-ft)

clutch housing, cap screws

Suction line of transmission oil pump Torque 18 N·m (13.3 lb-ft)

to clutch housing, hex. socket
screws

Rear wheel to rear axle

• Tractors with flanged axle, cap Torque 500 N·m (370 lb-ft)
screws

• Tractors with rack-and-pinion axle

-pinion hub half to wheel hub, cap Torque 215 N·m (160 lb-ft)
screw

-key hub half to wheel hub, cap Torque 400 N·m (300 lb-ft)
screw

Transmission oil Capacity 52 L (13.7 U.S.gal.) approx.

See Section 10, Group 05.

LX5100NA012013 -19-01APR98

TM4574 (01DEC99) 51-00-3 6110 to 6510S Tractors

070200
PN=298
 Removal and Installation of Components/Power Reverser module

REMOVAL OF POWER REVERSER MODULE

NOTE: For removal/installation and repair of creeper,

option and range transmissions refer to
Section 55.
LX,5100 018312-19-01APR98

For tilting the cab, refer to Section 90, Group 00.

NOTE: On tractors with open operator’s station, the

Power Reverser can be installed and removed
without the need to remove the open operator’s

-UN-13SEP94
station.

However, care should be taken that all the clutch

cable holders have been removed beforehand.
This will provide more space for lifting out the

LX002206
housing.

If the intention is to remove other transmission

sub-assemblies as well, it IS necessary to
remove the open operator’s station. See
Section 90.

N CAUTION: Disconnect the battery before

commencing the work.

LX,5100NA012016-19-01NOV99

Pull out swinging drawbar to the rear.

Remove oil drain plugs (A) and (B). Drain transmission

oil into a suitable container. -UN-04NOV94

Capacity: oil and filter change

approx. 52 L (13.7 U.S. gal.)

Refer to Section 10, Group 05 for the precise oil

capacity.
LX007211

LX,CRA50 002746-19-01APR96

TM4574 (01DEC99) 51-00-4 6110 to 6510S Tractors

070200
PN=299
 Removal and Installation of Components/Power Reverser module

Remove plug (A).

-UN-18NOV94
LX002223
LX,CRA50 002657-19-01MAY92

Pull PTO drive shaft (A) and then pump drive shaft out
of housing by means of puller KJD10173 (B).

-UN-18NOV94
LX002599
LX,CRA50 003095-19-01JUL92

On tractors with open operator’s station, take off the

middle floor-plate (A).

-UN-30OCT97
LX1017808
LX,2000 021166-19-01NOV99

Remove holder (A). Disconnect oil cooler hoses (B) and

(C) where they meet the Power Reverser module.

NOTE: Use a suitable container to trap the oil as it

emerges.
-UN-25OCT99
LX1023935

LX,2000 021167-19-01NOV99

TM4574 (01DEC99) 51-00-5 6110 to 6510S Tractors

070200
PN=300
 Removal and Installation of Components/Power Reverser module

On tractors with open operator’s station, unscrew clamp

(A).

-UN-30OCT97
LX1017816
LX,2000 021168-19-01NOV99

Take out cap screws (A) and (B), and remove the u.j.
shaft.

See also Section 56, Group 05.

-UN-14SEP94
LX007768
LX,5100 012017-19-01JUN97

Disconnect cables and plugs (A) to (D).

-UN-06JUN97
LX1016742

LX,5100 012046-19-01JUN97

Take out screws (A) and pull suction line (B) out of the
differential housing.

NOTE: Trap the oil as it emerges from the suction line.

-UN-06JUN97

Disengage forward/reverse linkage (C).

LX1016736

LX,5100 012043-19-01JUN97

TM4574 (01DEC99) 51-00-6 6110 to 6510S Tractors

070200
PN=301
 Removal and Installation of Components/Power Reverser module

Remove return hose (A).

-UN-06JUN97
LX1016740
LX,5100 012044-19-01JUN97

Remove pressure line (A).

-UN-06JUN97
LX1016737
LX,5100 012045-19-01JUN97

Install lifting device (A) as shown, and secure it with cap

screw (B). Attach lifting tackle.

-UN-06JUN97
LX1016496
LX,5100 012020-19-01JUN97

Take screws (A) out of the housing flange and remove

the Power Reverser module.

NOTE: Screw (B) remains in place.

-UN-06JUN97
LX1016739

LX,5100 012021-19-01JUN97

TM4574 (01DEC99) 51-00-7 6110 to 6510S Tractors

070200
PN=302
 Removal and Installation of Components/Power Reverser module

INSTALLING THE POWER REVERSER

MODULE

Clean the sealing surfaces thoroughly and install a new

flange seal.

Attach the lifting device and tackle to the Power

Reverser module.

LX,5100 012022-19-01JUN97

Install the Power Reverser module. Install cap screws

(A) and tighten them to 50 N·m (35 lb-ft).

-UN-06JUN97
LX1016741
LX,5100 012023-19-01JUN97

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

Put new seals on the suction line (B), and install the
suction line on the Power Reverser module and
differential housing.

Tighten screws (A) to 18 N·m (13.3 lb-ft).

-UN-06JUN97

Adjust and install forward/reverse linkage (C). See

Group 05 in this Section.
LX1016736

LX,5100 012024-19-01JUN97

For installation of u.j. shaft, refer to Section 56,

Group 05.

LX,55,00 005402-19-01OCT93

TM4574 (01DEC99) 51-00-8 6110 to 6510S Tractors

070200
PN=303
 Removal and Installation of Components/Gear transmission

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

Install oil drain plugs, fill with transmission oil, and check
the oil level.

LX,5100 012039-19-01JUN97

Tilt down the operator’s cab. See Section 90.

LX,5100 012025-19-01JUN97

Check all the functions of the tractor. If necessary, rectify

any faults as described in the Technical Manual.

LX,5100 012040-19-01JUN97

REMOVAL AND INSTALLATION OF GEAR

SHIFT TRANSMISSION

NOTE: For removal and installation of gear shift

transmission, refer to the description of the
procedure given in Section 50, Group 00
(SyncroPlus Transmission).

NOTE: For measuring the gaps at the connecting ring,

see Group 15 in this Section.

LX,5100NA012068-19-01NOV99

TM4574 (01DEC99) 51-00-9 6110 to 6510S Tractors

070200
PN=304
 Removal and Installation of Components/Gear transmission

TM4574 (01DEC99) 51-00-10 6110 to 6510S Tractors

070200
PN=305
 Group 05
Transmission Shift Controls

SPECIFICATIONS

Item Measurement Specification

Range and gear shift levers to Torque 35 N·m (25 lb-ft)

support, self-locking hex. nut

Shift quadrants Pretension 0.9 mm to 1.5 mm

(0.035 in. to 0.059 in.)

Forward/reverse linkage, length Length 529.5 mm ± 1 mm

adjustment (20.85 in. ± 0.04 in.)

LX,5105 016098-19-01APR98

TM4574 (01DEC99) 51-05-1 6110 to 6510S Tractors

070200
PN=306
 Transmission Shift Controls/Exploded views and assembly

FORWARD/REVERSE LINKAGE

-UN-18SEP97
LX1017087

LX,5105 016749-19-01APR98

TM4574 (01DEC99) 51-05-2 6110 to 6510S Tractors

070200
PN=307
 Transmission Shift Controls/Exploded views and assembly

A—Housing H—Decal N—Lever T—Spacer bushing (2 used)

B—Decal I—Cap O—Spring pin U—Spacer bushing1 (2 used)
C—Indicator J—Mounting plate P—Spring clip (2 used) V—Housing
D—Grip K—Shaft Q—Counter-bearing W—Pin
E—Housing L—Bushing (2 used) R—Bowden cable X—Coil spring
F—Lever M—Washer S—Bowden cable1 Y—Threaded pin
G—Guard rail

Assembly:

1. Assemble shift linkage parts using illustration as a NOTE: When installing, make sure bowden cables
guide. are not too tight or bent.

2. Threaded pin (Y) must be coated with

LOCTITE 242 (TY9370).

1 6110L to 6410L tractors LX,5105 016747-19-01APR98

TM4574 (01DEC99) 51-05-3 6110 to 6510S Tractors

070200
PN=308
 Transmission Shift Controls/Exploded views and assembly

RANGE SHIFT LINKAGE

-UN-09JUN98
LX1019829

A—Cap H—Bushing (3 used) M—Shift lever R—Bracket

B—Grip I—Quadrant, N—Quadrant, S—Bowden cable,
C—Shifting gate ranges A and B ranges C and D ranges A and B
D—Cap screw J—Washer (3 used) O—Bushing T—Bowden cable,
E—Washer K—Support P—Washer ranges C and D
F—Bearing pin L—Self-locking hex. nut Q—Shim (thickness as
G—Belleville spring (4 used) required)

LX,5105 016099-19-01APR98

TM4574 (01DEC99) 51-05-4 6110 to 6510S Tractors

070200
PN=309
 Transmission Shift Controls/Exploded views and assembly

-UN-23JUL97
LX1016620
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (L) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

d (max.) = 0.3 mm + 1.5 mm = 1.8 mm

Adjusting pretension at quadrants d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

1. Install parts (D) to (P). In this example, shim (Q) must be 1.5 mm (0.059 in.)
thick.
2. Without pretensioning the belleville springs (G),
measure distance (a), which is how far bearing pin
(F) sticks out. Installing the bowden cables

3. Calculate thickness of shims (d). Add between When installing, make sure bowden cables are not
0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a). too tight or bent.
The sum represents the thickness of shims to be
used (Q).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)

LX,5105 011993-19-01APR97

TM4574 (01DEC99) 51-05-5 6110 to 6510S Tractors

070200
PN=310
 Transmission Shift Controls/Exploded views and assembly

GEAR SHIFT LINKAGE

-UN-09JUN98
LX1019830

A—Cap H—Quadrant, M—Support S—Bracket

B—Grip 3rd and 4th gears N—Self-locking hex. nut T—Parking lock bowden
C—Shifting gate I—Bushing (4 used) O—Parking lock quadrant cable
D—Cap screw J—Washer (6 used) P—Shim (thickness as U—Bowden cable,
E—Washer K—Quadrant, required) 1st and 2nd gears
F—Bearing pin 1st and 2nd gears Q—Console V—Bowden cable,
G—Belleville spring (4 used) L—Shift lever R—Parking lock spring 3rd and 4th gears

LX,5105 016100-19-01APR98

TM4574 (01DEC99) 51-05-6 6110 to 6510S Tractors

070200
PN=311
 Transmission Shift Controls/Exploded views and assembly

-UN-23JUL97
LX1016909
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (N) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

d (max.) = 0.3 mm + 1.5 mm = 1.8 mm

Adjusting pretension at quadrants d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

1. Install parts (D) to (O). In this example, shim (P) must be 1.5 mm (0.059 in.)
thick.
NOTE: Install washers (J) with the specially coated
sides closest to the quadrants.
Installing the bowden cables
2. Without pretensioning the belleville springs (G),
measure distance (a), which is how far bearing pin When installing, make sure bowden cables are not
(F) sticks out. too tight or bent.

3. Calculate thickness of shims (d). Add between

0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a).
The sum represents the thickness of shims to be
used (P).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)

LX,5005 012112-19-01APR98

TM4574 (01DEC99) 51-05-7 6110 to 6510S Tractors

070200
PN=312
 Transmission Shift Controls/Adjusting the reverse drive linkage

ADJUSTING REVERSER CONTROL LINKAGE

N CAUTION: Do not perform any adjustments

with the engine running because the tractor
could move unexpectedly. Switch off the

-UN-04MAR98
ignition and remove the key.

NOTE: The length of the reverser control linkage (B) can

also be determined and adjusted when removed.

LX1019831
Measure the length (a) of the reverser control linkage.

Adjust the linkage to the specified length using the end

yokes as required.

Specified Length (a) . . . . . . . . . . . . . . 529.5 mm ± 1 mm

(20.85 in. ± 0.04 in.)

When installed the reverser control linkage should be in

the lower hole on lever (A) in the right hole of lever (C).

Check shifting and parking lock action.

LX,25115 010938-19-01APR98

TM4574 (01DEC99) 51-05-8 6110 to 6510S Tractors

070200
PN=313
 Transmission Shift Controls/Adjusting the shift linkage and parking lock

ADJUSTING THE SHIFT LINKAGE AND

PARKING LOCK

N CAUTION: Do not adjust the cables with the

engine running, as the tractor may move.

-UN-04MAR98
Switch off ignition and remove key.

Range shift linkage test and adjustment

LX1019828
1. Move range shift lever (B) back and forth in the
neutral zone.

NOTE: Shift lever must neither catch nor touch the shift
gate.

2. Disconnect cables (C) and (D), if necessary. To

adjust, turn appropriate yoke.

3. Reconnect the cables and check for correct

adjustment.

Gear shift linkage test and adjustment

1. Move gear shift lever (A) back and forth in neutral

zone (see arrow).

NOTE: Shift lever must neither catch nor touch the shift
gate.

2. Disconnect cables (F) and (G), if necessary. To

adjust, turn appropriate yoke.

3. Reconnect the cables and check for correct

-UN-15SEP97
adjustment.

4. Adjust parking lock.

LX1017520
A—Gear shift lever
B—Range shift lever
C—Cable, ranges C and D
D—Cable, ranges A and B
E—Cable, parking lock
F—Cable, 3rd and 4th gears
G—Cable, 1st and 2nd gears

LX,5105 016101-19-01APR98

TM4574 (01DEC99) 51-05-9 6110 to 6510S Tractors

070200
PN=314
 Transmission Shift Controls/Adjusting the shift linkage and parking lock

Adjusting the parking lock

1. Make sure that gear shift linkage is correctly adjusted,

i.e. shift quadrants (B) and (C) must be aligned exactly.

-UN-15SEP97
2. Disconnect the parking lock cable (F).

3. With shift lever (D) in neutral position, adjust stop

screw (E) until parking lock shift quadrant (A) is exactly

LX1017528
aligned with the other shift quadrants.

4. Press the yoke of parking lock cable firmly downward

to ensure that parking lock is entirely disengaged.

5. Slightly pull the cable yoke to remove free travel

(2 mm; 0.08 in. approx.) from cable. Hold the cable in
this position and turn yoke until bores of yoke and shift
quadrant are exactly aligned. Reconnect the cable.

6. Adjust the forward/reverse lever.

A—Shift quadrant, parking lock

B—Shift quadrant, 1st and 2nd gear
C—Shift quadrant, 3rd and 4th gear
D—Gear shift lever
E—Stop screw
F—Parking lock cable

-UN-26NOV96
LX1016001

LX,5105 016102-19-01APR98

TM4574 (01DEC99) 51-05-10 6110 to 6510S Tractors

070200
PN=315
 Transmission Shift Controls/Adjusting the shift linkage and parking lock

Adjusting the reverse drive lever

1. Make sure that the forward/reverse linkage is adjusted

correctly.

-UN-12MAY97
2. Move the range shift lever to neutral.

3. Pull the reverse drive lever upwards.

4. In neutral position, reverse drive lever must be

LX1016468
centered precisely in the shift gate (see arrow). It must
be possible to move the lever to forward and reverse
positions.

5. If necessary, disengage bowden cable (A). Turn the

yoke so that neutral is achieved when the reverse drive
lever is centered precisely in the gate. Engage the
bowden cable and repeat the adjustment.

-UN-26NOV96
LX1016003
LX,25515 011909-19-01FEB97

TM4574 (01DEC99) 51-05-11 6110 to 6510S Tractors

070200
PN=316
 Transmission Shift Controls/Adjusting the clutch pedal

CLUTCH PEDAL ADJUSTMENT

1. Disconnect the operating cable yoke.

2. Depress clutch pedal to the lower stop, then raise it to

the upper stop. Measure distance “a”.

To determine distance “a” place a ruler at lower pedal

stop and measure the distance from the lower bore edge
(with clutch pedal at lower stop) to the lower bore edge
(with clutch pedal at upper stop).

Distance “a” must be 51 ± 1 mm (2.01 ± 0.04 in.)

3. Adjust distance “a” by means of adjusting screw (B).

Tighten lock nut (A) to 15 N·m (11 lb-ft).

-UN-17MAR95
4. Re-check distance “a”.

5. Push clutch pedal completely up. Turn operating cable

yoke until bores of yoke and pedal are aligned.

LX009890
Reconnect and secure yoke.

-UN-15SEP97
LX1017529

LX,5105 016748-19-01APR98

TM4574 (01DEC99) 51-05-12 6110 to 6510S Tractors

070200
PN=317
 Group 10
Power Reverser Module

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Pressure tool . . . . . . . . . . . . . . . . . . . . . . KJD10177

Pressing the shaft sealing ring into the clutch housing

-UN-19SEP94
LX001717
LX,50,10 002093-19-01MAY97

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . D01210AA

Pulling the ball bearings out of the clutch housing

-UN-19SEP94
LX001718
LX,50,10 002066-19-01MAY97

Wooden prism . . . . . . . . . . . . . . . Self-manufactured

Removing and installing the spring pin in the clutch

pedal valve

-UN-19SEP94
LX001761

LX,50,10 002097-19-01MAY97

TM4574 (01DEC99) 51-10-1 6110 to 6510S Tractors

070200
PN=318
 Power Reverser Module/Specifications

SPECIFICATIONS

Item Measurement Specification

Torques

Power Reverser module to Torque 50 N·m (35 lb-ft)

gear transmission, cap screws

Clutch drum to planet carrier Torque 50 N·m (35 lb-ft)

Transmission oil pump to clutch Torque 25 N·m (18 lb-ft)

housing, cap screws

Plate, valve housing and Torque 11 N·m (8 lb-ft)

filter housing to clutch
housing, cap screws

Neutral start switch to valve housing Torque 18 to 20 N·m

(13 to 15 lb-ft)

Test ports, plugs Torque 8 to 14 N·m

(6 to 10 lb-ft)

Temperature sending unit for oil Torque 4 to 7 N·m

temp. warning lamp (3 to 5 lb-ft)

Temperature sending unit, oil filter Torque 4 to 7 N·m

restriction warning lamp (3 to 5 lb-ft)

Pressure sending unit, oil filter Torque 30 N·m (22 lb-ft)

restriction warning lamp

Pressure sending unit, system Torque 30 N·m (22 lb-ft)

(engagement) pressure indicator
light

Continued on next page

TM4574 (01DEC99) 51-10-2 6110 to 6510S Tractors

070200
PN=319
 Power Reverser Module/Specifications

Item Measurement Specification

Test values of springs

(approximate)

Clutch return springs Spring length 43 mm (1.69 in.)

Test length 31 mm at 364 to 444 N

(1.22 in. at 82 to 100 lb)

Brake return springs Spring length 43 mm (1.69 in.)

Test length 31 mm at 364 to 444 N

(1.22 in. at 82 to 100 lb)

Spring on pressure regulating valve Spring length 132.5 mm (5.22 in.)

Test length 118 mm at 275 to 335 N

(4.65 in. at 62 to 75 lb)

Spring on cooling pilot valve Spring length 84 mm (3.30 in.)

Test length 64 mm at 157 to 173 N

(2.52 in. at 35 to 39 lb)

Spring on clutch cooling valve Spring length 44 mm (1.73 in.)

Test length 27 mm at 45 to 55 N
(1.06 in. at 10 to 12 lb)

Spring on engagement override Spring length 39 mm (1.53 in.)

valve
Test length 24.5 mm at 48 N
(0.96 in. at 11 lb)

Spring on filter relief valve Spring length 97 mm (3.82 in.)

Test length 74 mm at 90 to 110 N

(2.91 in. at 20 to 25 lb)

Spring on cooler relief valve Spring length 50 mm (1.97 in.)

Test length 40 mm at 170 to 210 N

(1.57 in. at 38 to 47 lb)

Spring on lube relief valve Spring length 57 mm (2.24 in.)

Test length 46.5 mm at 45 to 55 N

(1.83 in. at 0 to 12 lb)

Continued on next page

TM4574 (01DEC99) 51-10-3 6110 to 6510S Tractors

070200
PN=320
 Power Reverser Module/Specifications

Item Measurement Specification

Spring on accumulator piston

Inner spring Spring length 146 mm (5.75 in.)

Test length 143 mm at 2 to 10 N

(5.63 in. at 0.5 to 2.3 lb)

Middle spring Spring length 146 mm (5.75 in.)

Test length 143 mm at 13 to 15 N

(5.63 in. at 2.9 to 3.4 lb)

Outer spring Spring length 60 mm (2.36 in.)

Test length 43.5 mm at 216 N

(1.71 in. at 49 lb)

Springs on fwd/rev cooling control Spring length 37 mm (1.46 in.)

valve
Test length 31.7 mm at 41 to 49 N
(1.25 in. at 9 to 11 lb)

Spring on modulator valve Spring length 36.3 mm (1.43 in.)

Test length 23.9 mm at 36 N

(0.94 in. at 8 lb)

Springs on clutch pedal valve

Inner spring Spring length 63.5 mm (2.50 in.)

Test length 59 mm at 24 to 32 N
(2.32 in. at 5.4 to 7.2 lb)

Outer spring Spring length 57 mm (2.24 in.)

Test length 55 mm at 24 to 32 N
(2.17 in. at 5.4 to 7.2 lb)

LX,5110 011033-19-01APR98

TM4574 (01DEC99) 51-10-4 6110 to 6510S Tractors

070200
PN=321
 Power Reverser Module/Sectional view

POWER REVERSER MODULE - SECTIONAL VIEW

-UN-05DEC96
LX1015532

A—Drive shaft H—Internally toothed disk M—Brake piston S—Spring (12 used)
B—Transmission oil pump (3 used) N—Outer planet gear T—Plate
C—Clutch housing I—Spring (8 used) (3 used) U—Planet carrier
D—Pump housing J—Externally toothed disk O—Air suction valve V—Brake housing
E—Clutch piston (2 used) P—Clutch drum W—Ring gear
F—Endplate K—Internally toothed disk Q—Over-speed relief valve X—Inner planet gear (3 used)
G—Externally toothed disk (3 used) R—Hub Y—Transmission output shaft
(2 used) L—Endplate

LX,25120A010657-19-01JUL96

TM4574 (01DEC99) 51-10-5 6110 to 6510S Tractors

070200
PN=322
 Power Reverser Module/Power train components

COMPONENTS OF POWER TRAIN

-UN-04NOV96
LX1015530
A—Transmission output C—Brake piston F—Plate I—Drive shaft
shaft D—Ring gear G—Planet gear train J—Transmission oil pump
B—Brake housing E—Disk pack for disk brake H—Disk clutch K—Clutch housing

LX,5110 011157-19-01MAY97

TM4574 (01DEC99) 51-10-6 6110 to 6510S Tractors

070200
PN=323
 Power Reverser Module/Power train components

PRELIMINARY WORK

Remove the Power Reverser module. See Group 00.

LX,5110 011034-19-01MAY97

REPAIR INSTRUCTIONS

N CAUTION: When repairing the Power Reverser

module, always support it safely so that it
cannot fall over and cause an accident.

N CAUTION: Several of the components that

make up the Power Reverser module are
heavy. Take care when performing repairs.
Avoid injuries and damage.

IMPORTANT: When handling the Power Reverser

module (e.g. suspending it from a hoist
or turning the housing), take care not
to damage any of the parts. If
necessary, remove parts such as the
pressure sending unit beforehand.

NOTE: Removing certain parts may cause oil to spill out.

Use a suitable container to trap oil spills.

NOTE: Before repairing valves and hydraulic

components, refer to the relevant repair
instructions.

LX,5110 011124-19-01MAY97

TM4574 (01DEC99) 51-10-7 6110 to 6510S Tractors

070200
PN=324
 Power Reverser Module/Power train components

REMOVING THE DISK BRAKE

Remove needle bearing (A).

-UN-02JUL97
LX1016785
LX,5110 011035-19-01MAY97

Take out cap screws (B).

Remove brake housing (A).

-UN-02JUL97
LX1016786
LX,5110 011488-19-01MAY97

Use compressed air to remove the brake piston (A) from

the brake housing.

-UN-01JUL97
LX1016826

LX,5110 011146-19-01MAY97

Take off the return springs (A) and brake disks (B).
-UN-02JUL97
LX1016787

LX,5110 011038-19-01MAY97

TM4574 (01DEC99) 51-10-8 6110 to 6510S Tractors

070200
PN=325
 Power Reverser Module/Power train components

Lift off the ring gear (A).

-UN-02JUL97
LX1016788
LX,5110 011039-19-01MAY97

Take out the transmission output shaft (A).

-UN-02JUL97
LX1016789
LX,5110 011037-19-01MAY97

Take out cap screw (A).

-UN-02JUL97
LX1016790
LX,5110 011489-19-01MAY97

Turn the planet carrier so that the outer planet gears are
facing the cut-outs in the plate.

Remove plate (A).

-UN-02JUL97
LX1016791

LX,5110 011040-19-01MAY97

TM4574 (01DEC99) 51-10-9 6110 to 6510S Tractors

070200
PN=326
 Power Reverser Module/Removing the transmission oil pump

REMOVING THE CLUTCH AND PLANET

CARRIER

N CAUTION: The clutch and planet carrier are

very heavy. Proceed with care. Avoid injuries

-UN-02JUL97
and accidents.

Lift off the clutch and planet carrier.

LX1016792
LX,5110 011041-19-01MAY97

REMOVING THE TRANSMISSION OIL PUMP

Take out cap screws (A) and lift off the transmission oil
pump (B).

-UN-02JUL97
LX1016793
LX,5110 011042-19-01MAY97

Take off the input flange.

-UN-02JUL97
LX1016794

LX,5110 011043-19-01MAY97

Remove the shaft sealing ring.

NOTE: Removing the sealing ring results in its

destruction.
-UN-02JUL97

IMPORTANT: Take care not to damage the clutch

housing.
LX1016795

LX,5110 011044-19-01MAY97

TM4574 (01DEC99) 51-10-10 6110 to 6510S Tractors

070200
PN=327
 Power Reverser Module/Removing the transmission oil pump

Remove snap ring (A).

-UN-02JUL97
LX1016796
LX,5110 011045-19-01MAY97

Remove drive shaft (A).

-UN-02JUL97
LX1016797
LX,5110 011046-19-01MAY97

Remove snap ring (A).

-UN-02JUL97
LX1016798
LX,5110 011117-19-01MAY97

Use special tool D01210AA (A) to remove the ball

bearing.
-UN-02JUL97
LX1016799

LX,5110 011114-19-01MAY97

TM4574 (01DEC99) 51-10-11 6110 to 6510S Tractors

070200
PN=328
 Power Reverser Module/Repairing the transmission oil pump

DISASSEMBLING THE TRANSMISSION OIL

PUMP

Remove toothed ring (A) from transmission oil pump.

-UN-14SEP94
LX001697
LX,50,10 002014-19-01APR96

Remove sealing rings (B).

Remove thrust washer (A).

-UN-02JUL97
LX1016803
LX,5110 012854-19-01MAY97

Remove the pump gear (A) from the drive shaft.

-UN-02JUL97
LX1016800

LX,5110 011490-19-01MAY97

TM4574 (01DEC99) 51-10-12 6110 to 6510S Tractors

070200
PN=329
 Power Reverser Module/Repairing the transmission oil pump

EXPLODED VIEW OF TRANSMISSION OIL PUMP

-UN-25JUL97
LX1016893

A—Drive shaft E—Snap ring I—Thrust washer L—Pump housing

B—Pump gear F—Snap ring J—Cap screw M—Dowel pin (2 used)
C—Clutch housing G—Shaft sealing ring K—Air suction valve (clutch) F—Ring gear
D—Ball bearing H—Sealing rings

LX,5110 011122-19-01MAY97

TM4574 (01DEC99) 51-10-13 6110 to 6510S Tractors

070200
PN=330
 Power Reverser Module/Repairing the transmission oil pump

ASSEMBLING THE TRANSMISSION OIL

PUMP

Install the dowel pins.

-UN-11JUL97
Dimension “a” must be 6 ± 1 mm (0.24 ± 0.04 in.).

LX1016801
LX,5110 011115-19-01MAY97

Apply oil to toothed ring (A), and install.

IMPORTANT: Install the toothed ring with the side

marked “UP” (see arrow) facing away
from the housing. The chamfered side

-UN-02JUL97
of the toothed ring must face in
towards the pump housing.

LX1016802
LX,5110 011118-19-01MAY97

Apply oil to sealing rings (B). Then install them and

close the rings.

Apply oil to thrust washer (A), and then install.

-UN-02JUL97
LX1016803

LX,5110 011123-19-01MAY97

Install O-ring (B).

Put pump gear (A) onto the drive shaft.

IMPORTANT: Install the pump gear so that the side

-UN-02JUL97

marked “UP” (see arrow) faces towards

the clutch housing when the drive shaft
is installed.
LX1016804

LX,5110 011116-19-01MAY97

TM4574 (01DEC99) 51-10-14 6110 to 6510S Tractors

070200
PN=331
 Power Reverser Module/Repairing the transmission oil pump

INSTALLING THE TRANSMISSION OIL PUMP

Install ball bearing (A).

Install snap ring (B).

-UN-02JUL97
NOTE: The bore (see arrow) must NOT be covered by
the snap ring.

LX1016805
LX,5110 011121-19-01MAY97

Install the drive shaft.

-UN-02JUL97
LX1016806
LX,5110 011491-19-01MAY97

Install snap ring (A).

-UN-02JUL97
LX1016796
LX,5110 011119-19-01MAY97

Use special tool KJD10177 (A) to install the sealing ring.

NOTE: The open side of the sealing ring must face

toward the clutch housing.
-UN-02JUL97
LX1016807

LX,5110 011120-19-01MAY97

TM4574 (01DEC99) 51-10-15 6110 to 6510S Tractors

070200
PN=332
 Power Reverser Module/Clutch and planet carrier

Install the transmission oil pump.

Coat cap screws (A) with LOCTITE 242 (TY9370) and

tighten them to 25 N·m (18 lb-ft).

-UN-02JUL97
LX1016808
LX,5110NA011133-19-01MAY97

DISASSEMBLING THE CLUTCH AND

PLANET CARRIER

Take out cap screws (A).

-UN-01JUL97
LX1016809
LX,5110 011125-19-01MAY97

Lift off the clutch drum.

-UN-02JUL97
LX1016810

LX,5110 011126-19-01MAY97

TM4574 (01DEC99) 51-10-16 6110 to 6510S Tractors

070200
PN=333
 Power Reverser Module/Clutch and planet carrier

Take piston (A) out of the clutch drum.

-UN-11JUL97
LX1016811
LX,5110 011131-19-01MAY97

Remove sealing rings (A) and (B).

-UN-11JUL97
LX1016812
LX,5110 011132-19-01MAY97

Take off the endplate (A) together with guide pins (B).

-UN-01JUL97
LX1016813
LX,5110 011127-19-01MAY97

Remove the return springs (A).

-UN-01JUL97
LX1016814

LX,5110 012072-19-01MAY97

TM4574 (01DEC99) 51-10-17 6110 to 6510S Tractors

070200
PN=334
 Power Reverser Module/Clutch and planet carrier

Take off the hub and clutch disks.

-UN-01JUL97
LX1016815
LX,5110 011128-19-01MAY97

Remove the clutch disks.

A—Internally toothed clutch disks

B—Externally toothed clutch disks

-UN-01JUL97
LX1016816
LX,5110 011129-19-01MAY97

NOTE: Spring pins (A) cannot be forced out through the

housing, as the holes do not go all the way
through.

Drive the pins (A) in only far enough for them to locate

-UN-01JUL97
in the shafts.

LX1016817

LX,5110 011130-19-01MAY97

Remove shafts (A).

Take off planet gears (B).

Take the spring pins out of the shafts.

-UN-01JUL97
LX1016818

LX,5110 012073-19-01MAY97

TM4574 (01DEC99) 51-10-18 6110 to 6510S Tractors

070200
PN=335
 Power Reverser Module/Clutch and planet carrier

EXPLODED VIEW OF CLUTCH AND PLANET CARRIER

-UN-25JUL97
LX1016894

A—Sealing ring G—Sealing ring M—Planet gear (6 used) Q—Hub

B—Piston H—Thrust washer N—Spring pin (6 used) R—Bearing bushing
C—Sealing ring I—Planet carrier O—Externally toothed clutch S—Endplate
D—Thrust washer J—Shaft (6 used) disk (2 used) T—Return spring (12 used)
E—Clutch drum K—Thrust washer (12 used) P—Internally toothed clutch U—Guide pin (12 used)
F—Cap screw (6 used) L—Needle bearing (12 used) disk (3 used)

LX,5110 011134-19-01MAY97

TM4574 (01DEC99) 51-10-19 6110 to 6510S Tractors

070200
PN=336
 Power Reverser Module/Clutch and planet carrier

ASSEMBLING THE CLUTCH AND PLANET

CARRIER

Install the planet gears.

Install shafts (B) so that the bores in the shafts are

aligned with the bores in the housing (see arrows).

A—Planet carrier
B—Shaft (6 used)

-UN-28JUL97
C—Thrust washer (12 used)
D—Needle bearing (12 used)
E—Planet gear (6 used)

LX1016895
LX,5110 011135-19-01MAY97

Drive in the spring pins (A) until they are flush with the
housing.

-UN-01JUL97
LX1016817
LX,5110 012074-19-01MAY97

Press bearing bushing (A) into the hub until it is flush or

lower than the surface by not more than 1 mm (0.04 in.)

-UN-01JUL97
LX1016819

LX,5110 011136-19-01MAY97

TM4574 (01DEC99) 51-10-20 6110 to 6510S Tractors

070200
PN=337
 Power Reverser Module/Clutch and planet carrier

Coat the clutch disks in oil and install them on the hub.
Start with one of the internally toothed clutch disks (A).

A—Internally toothed clutch disks

B—Externally toothed clutch disks

-UN-01JUL97
LX1016816
LX,5110 011138-19-01MAY97

Install the hub and clutch disks on the planet carrier.

-UN-01JUL97
LX1016815
LX,5110 011137-19-01MAY97

Align the externally toothed clutch disks (B) and install

the return springs (A).

-UN-01JUL97
LX1016820
LX,5110 011139-19-01MAY97

Install endplate (A).

NOTE: The rounded edges of the endplate must face

towards the clutch disks.
-UN-01JUL97

Insert guide pins (B).

LX1016813

LX,5110 011140-19-01MAY97

TM4574 (01DEC99) 51-10-21 6110 to 6510S Tractors

070200
PN=338
 Power Reverser Module/Clutch and planet carrier

Install sealing ring (A) on the clutch drum.

-UN-11JUL97
LX1016821
LX,5110 011141-19-01MAY97

Install sealing ring (A) on the piston.

-UN-11JUL97
LX1017005
LX,5110 012219-19-01MAY97

Install the piston so that spigot (A; see arrow) is opposite

the center of one of the cut-outs in the clutch drum.

Coat thrust washer (B) in oil, and install it.

-UN-11JUL97
NOTE: The oil causes thrust washer (B) to adhere to the
clutch drum, thus preventing it from falling off
during installation.

LX1016822

LX,5110 011142-19-01MAY97

TM4574 (01DEC99) 51-10-22 6110 to 6510S Tractors

070200
PN=339
 Power Reverser Module/Clutch and planet carrier

Install the clutch drum.

NOTE: Spigots (A) on the piston must fit into the

cut-outs (B) in the endplate.

-UN-11JUL97
LX1016823
LX,5110 011143-19-01MAY97

Coat the cap screws with LOCTITE 242 (TY9370) and

tighten them to 50 N·m (35 lb-ft).

-UN-01JUL97
LX1016824
LX,5110NA011144-19-01MAY97

Coat sealing ring (A) with oil. Then insert it and close
the ring.

-UN-11JUL97
LX1016994

LX,5010 012208-19-01MAY97

TM4574 (01DEC99) 51-10-23 6110 to 6510S Tractors

070200
PN=340
 Power Reverser Module/Clutch and planet carrier

INSTALLING THE CLUTCH AND PLANET

CARRIER

IMPORTANT: Before installing the clutch and planet

carrier, make sure that sealing rings (B)

-UN-01JUL97
are properly installed on the
transmission oil pump and that thrust
washer (A) is in place.

LX1016825
LX,5110 011145-19-01MAY97

N CAUTION: Hold the assembly carefully. Do not

let your hands become trapped.

Carefully push the assembly over the drive shaft and

onto the transmission oil pump.

-UN-02JUL97
LX1016792
LX,5110 012075-19-01MAY97

TM4574 (01DEC99) 51-10-24 6110 to 6510S Tractors

070200
PN=341
 Power Reverser Module/Disk brake

EXPLODED VIEW OF DISK BRAKE

-UN-22AUG97
LX1016896

A—Internally toothed brake E—Gasket K—Transmission output P—Cap screw

disk (3 used) F—Cap screw shaft Q—Brake housing
B—Externally toothed brake G—Snap ring L—Sealing ring R—Gasket
disk (2 used) H—Thrust washer M—Fitted pin S—Brake piston
C—Ring gear I—Needle bearing N—Bearing bushing T—Endplate
D—Plate J—Sealing ring O—Cap screw (2 used) U—Return spring (8 used)

LX,5110 011155-19-01MAY97

TM4574 (01DEC99) 51-10-25 6110 to 6510S Tractors

070200
PN=342
 Power Reverser Module/Disk brake

REPAIRING AND INSTALLING THE DISK

BRAKE

IMPORTANT: When turning the housing, take care

not to damage any of the parts. If

-UN-01JUL97
necessary, remove parts such as the
pressure sending unit beforehand.

Turn the clutch housing so that the planet carrier is

LX1016827
facing upward.

Install plate (B) and gasket.

NOTE: When installing the plate, turn the planet carrier

so that the outer planet gears are facing the
cut-outs in the plate.

Coat thrust washer (A) in oil and install it on the planet

carrier.

LX,5110 011036-19-01MAY97

Install cap screw (A).

-UN-02JUL97
LX1016790

LX,5110 011150-19-01MAY97

Install ring gear (A).

-UN-01JUL97
LX1016828

LX,5110 011147-19-01MAY97

TM4574 (01DEC99) 51-10-26 6110 to 6510S Tractors

070200
PN=343
 Power Reverser Module/Disk brake

Coat the brake disks in oil, and install.

NOTE: Start with one of the internally toothed disks (A).

Align the externally toothed brake disks (B).

-UN-01JUL97
A—Internally toothed brake disk
B—Externally toothed brake disk

LX1016829
LX,5110 011148-19-01MAY97

Install the return springs (A).

-UN-01JUL97
LX1016830
LX,5110 012076-19-01MAY97

Install endplate (A), and align.

-UN-01JUL97
LX1016831
LX,5110 011156-19-01MAY97

Coat brake piston (A) in oil and install it in the brake

housing.
-UN-01JUL97
LX1016832

LX,5110 011151-19-01MAY97

TM4574 (01DEC99) 51-10-27 6110 to 6510S Tractors

070200
PN=344
 Power Reverser Module/Disk brake

N CAUTION: Proceed with care when installing

the brake housing. Avoid injuries.

Install brake housing (B). Include the gasket.

Install cap screws (A).

-UN-02JUL97
LX1016833
LX,5110 011152-19-01MAY97

Coat sealing rings (A) and (B) with oil and install them
on the transmission output shaft.

-UN-01JUL97
LX1016834
LX,5110 011153-19-01MAY97

Install the transmission output shaft (A).

-UN-01JUL97
LX1016835

LX,5110 011149-19-01MAY97

TM4574 (01DEC99) 51-10-28 6110 to 6510S Tractors

070200
PN=345
 Power Reverser Module/Disk brake

Install the needle bearing (A).

-UN-02JUL97
LX1016785
LX,5110 011154-19-01MAY97

FINAL ASSEMBLY

Coat the gearing on drive flange (A) with grease.

Install the drive flange.

-UN-02JUL97
Install the Power Reverser module. See Group 00.

Adjust the reverse drive linkage and transmission shift

LX1016794
controls. See Group 05.

LX,5110 011158-19-01MAY97

TM4574 (01DEC99) 51-10-29 6110 to 6510S Tractors

070200
PN=346
 Power Reverser Module/Valves and hydraulic components

VALVES AND OTHER HYDRAULIC COMPONENTS

-UN-05DEC96
LX1015533

A—Cooler relief valve F—Pressure regulating valve K—Temp. sending unit, oil M—Press. sending unit, oil
B—Filter relief valve G—Cooling pilot valve filter warning light filter restrict. warning
C—Lube relief valve H—Clutch cooling valve L—Press. sending unit, light
D—Lever of clutch pedal I—Engagement override system pressure indicator N—Temp. sending unit, oil
valve valve light temperature warning light
E—Oil filter J—Clutch pedal valve

LX,25120A010659-19-01JUL96

TM4574 (01DEC99) 51-10-30 6110 to 6510S Tractors

070200
PN=347
 Power Reverser Module/Valves and hydraulic components

-UN-01AUG97
LX1016897

A—Connecting valve D—Neutral start switch G—Accumulator piston J—Housing

B—Modulator valve E—Adjustable restrictor H—Forward/reverse valve K—Lever
C—Fwd/rev cooling control F—Sump valve I—Lever shaft L—Cover
valve

LX,5110 010997-19-01MAY97

TM4574 (01DEC99) 51-10-31 6110 to 6510S Tractors

070200
PN=348
 Power Reverser Module/Valves and hydraulic components

REPAIR INSTRUCTIONS

IMPORTANT: Some of the valve spools are made of

light-weight alloy and are therefore
susceptible to damage of all sorts.
When performing repairs, do not
subject them to mechanical loading.

NOTE: Removing hydraulic components causes oil to

spill out. Use a suitable container to trap oil
spills.

NOTE: Before repairing power train components, refer to

the relevant repair instructions.

LX,5110 010998-19-01MAY97

REPLACING THE OIL FILTER

Unscrew the filter.

Coat the sealing ring (A) on the new filter with grease.

-UN-01JUL97
Screw in the new filter.

LX1016836
LX,5110 010999-19-01MAY97

TM4574 (01DEC99) 51-10-32 6110 to 6510S Tractors

070200
PN=349
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE PRESSURE REGULATING

VALVE

Take out plug (A).

-UN-01JUL97
Remove the individual components.

LX1016837
LX,5110 011000-19-01MAY97

Check valve spool (A) for signs of wear.

Check the spring (B).

NEW SPRING SPECIFICATION

-UN-11JUL97
Free length of spring . . . . . . . . . . . . . . . . . . . . . 135 mm (5.22 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . 118 mm at 275 to 335 N
(4.65 in. at 62 to 75 lb)

LX1016838
Use shims (C) to adjust system (engagement) pressure.

NOTE: For checking and adjusting system pressure, see

the relevant “Operation and Tests” Manual,
Section 251, Group 10.

Install shims (C) in plug (D). Install plug.

-UN-11JUL97
A—Valve spool
B—Spring
C—Shims (use as many as required)
D—Plug

LX1016839
LX,5110 012077-19-01MAY97

TM4574 (01DEC99) 51-10-33 6110 to 6510S Tractors

070200
PN=350
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE COOLING PILOT VALVE

Remove plug (A).

Check valve spool (B) for signs of wear.

-UN-01JUL97
Check spring (C).

NEW SPRING SPECIFICATION

LX1016840
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 84 mm (3.30 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . 64 mm at 157 to 173 N
(2.52 in. at 35 to 39 lb)

A—Plug
B—Valve spool
C—Spring

-UN-11JUL97
LX1016841
LX,5110 011001-19-01MAY97

REPAIRING THE CLUTCH COOLING VALVE

Remove plug (A).

Check valve spool (B) for signs of wear.

-UN-01JUL97
Check spring (C).

NEW SPRING SPECIFICATION

Free length of spring . . . . . . . . . . . . . . . . . . . . . . 44 mm (1.73 in.) LX1016842

Test length . . . . . . . . . . . . . . . . . . . . . . . . . . 27 mm at 45 to 55 N
(1.06 in. at 10 to 12 lb)

A—Plug
B—Valve spool
C—Spring
D—Pin
-UN-11JUL97
LX1016843

LX,5110 011002-19-01MAY97

TM4574 (01DEC99) 51-10-34 6110 to 6510S Tractors

070200
PN=351
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE ENGAGEMENT OVERRIDE

VALVE

Remove plug (A).

-UN-01JUL97
Check valve spool (B) for signs of wear.

Check spring (C).

LX1016844
NEW SPRING SPECIFICATION

Free length of spring . . . . . . . . . . . . . . . . . . . . . . 39 mm (1.53 in.)

Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.5 mm at 48 N
(0.96 in. at 11 lb)

A—Plug
B—Valve spool
C—Spring

-UN-11JUL97
LX1016845
LX,5110 011003-19-01MAY97

REPAIRING THE FILTER RELIEF VALVE

Remove plug (A).

Check valve spool (B) for signs of wear.

-UN-01JUL97
Check spring (C).

NEW SPRING SPECIFICATION

LX1016846
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 97 mm (3.82 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . 74 mm at 90 to 110 N
(2.91 in. at 20 to 25 lb)

A—Plug
B—Valve spool
C—Spring
-UN-01JUL97
LX1016847

LX,5110 011004-19-01MAY97

TM4574 (01DEC99) 51-10-35 6110 to 6510S Tractors

070200
PN=352
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE COOLER RELIEF VALVE

Remove plug (A).

Check valve spool (C) for signs of wear.

-UN-02JUL97
Check spring (B).

NEW SPRING SPECIFICATION

LX1016848
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 50 mm (1.97 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . 40 mm at 170 to 210 N
(1.57 in. at 38 to 47 lb)

A—Plug
B—Spring
C—Valve spool

-UN-02JUL97
LX1016849
LX,5110 011005-19-01MAY97

REPAIRING THE LUBE RELIEF VALVE

Remove plug (A).

Check valve spool (B) for signs of wear.

-UN-02JUL97
Check spring (C).

NEW SPRING SPECIFICATION

Free length of spring . . . . . . . . . . . . . . . . . . . . . . 57 mm (2.24 in.) LX1016850

Test length . . . . . . . . . . . . . . . . . . . . . . . . . 46.5 mm at 45 to 55 N

(1.83 in. at 10 to 12 lb)

A—Plug
B—Valve spool
C—Spring
-UN-02JUL97
LX1016851

LX,5110 011006-19-01MAY97

TM4574 (01DEC99) 51-10-36 6110 to 6510S Tractors

070200
PN=353
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE SUMP VALVE

Remove plug (A).

Check valve spool (B) and the O-ring for signs of wear.

-UN-02JUL97
A—Plug
B—Valve spool
C—O-ring

LX1016852
-UN-11JUL97
LX1016853
LX,5110 011007-19-01MAY97

TM4574 (01DEC99) 51-10-37 6110 to 6510S Tractors

070200
PN=354
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE ACCUMULATOR PISTON

Remove snap ring (A).

Take off the individual compontents.

-UN-02JUL97
LX1016854
LX,5110 011008-19-01MAY97

Check the piston (B) and its sealing ring (A) for signs of
wear.

Check springs (C), (D) and (E).

-UN-02JUL97
Check O-ring (F) for signs of wear.

NEW SPRING SPECIFICATION

LX1016855
Inner spring
Free length of spring . . . . . . . . . . . . . . . . . . . . . 146 mm (5.75 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . 143 mm at 2 to 10 N
(5.63 in. at 0.5 to 2.3 lb)
Middle spring
Free length of spring . . . . . . . . . . . . . . . . . . . . . 146 mm (5.75 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . 143 mm at 13 to 15 N
(5.63 in. at 2.9 to 3.4 lb)
Outer spring
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 60 mm (2.36 in.)

-UN-02JUL97
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.5 mm at 216 N
(1.7 in. at 49 lb)

A—Sealing tring
B—Piston

LX1016856
C—Inner spring
D—Middle spring
E—Outer spring
F—O-ring
G—Plug LX,5110 012078-19-01MAY97

TM4574 (01DEC99) 51-10-38 6110 to 6510S Tractors

070200
PN=355
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE FORWARD/REVERSE

VALVE

Take out cap screws (A).

-UN-02JUL97
LX1016857
LX,5110 011009-19-01MAY97

Take off housing (A).

-UN-02JUL97
LX1016858
LX,5110 012079-19-01MAY97

Disengage the valve spool (A), and take it off.

-UN-02JUL97
LX1016859
LX,5110 011010-19-01MAY97

Take out cap screws (B).

Lift off cover (A).

-UN-02JUL97
LX1016860

LX,5110 012080-19-01MAY97

TM4574 (01DEC99) 51-10-39 6110 to 6510S Tractors

070200
PN=356
 Power Reverser Module/Valves and hydraulic components

Pull out the actuating piston (A).

-UN-11JUL97
LX1016861
LX,5110 011011-19-01MAY97

NOTE: Spring pin (A) cannot be forced out through the

lever arm, as the hole does not go all the way
through.

Drive the pin (A) in only far enough for it to locate in the

-UN-02JUL97
shaft.

LX1016862
LX,5110 011012-19-01MAY97

Pull out the lever shaft (C).

Remove the lever arm (A).

Force pin (B) out of the lever shaft.

-UN-11JUL97
LX1016863

LX,5110 012081-19-01MAY97

Remove the sealing ring (A).

-UN-02JUL97
LX1016864

LX,5110 012083-19-01MAY97

TM4574 (01DEC99) 51-10-40 6110 to 6510S Tractors

070200
PN=357
 Power Reverser Module/Valves and hydraulic components

Install the sealing ring.

NOTE: Use a length of round-section (dia. 28 mm;

1.1 in.) metal to install the sealing ring. The open
side of the ring must face toward the housing.

-UN-02JUL97
LX1016865
LX,5110 012084-19-01MAY97

Install the lever arm (A) and lever shaft (B) so that the
bores are in alignment (see arrows).

-UN-11JUL97
LX1016866
LX,5110 012085-19-01MAY97

Drive spring pin (A) into the lever arm until it is flush.

-UN-02JUL97
LX1016862
LX,5110 012086-19-01MAY97

Install the actuating piston (A). Engage the lever arm in

the notch in the actuating piston.
-UN-11JUL97
LX1016861

LX,5110 012087-19-01MAY97

TM4574 (01DEC99) 51-10-41 6110 to 6510S Tractors

070200
PN=358
 Power Reverser Module/Valves and hydraulic components

Secure the locking spring (A) to the cover by means of

cap screw (B).

Coat the sealing faces of the cover with LOCTITE 574

(L64500).

-UN-02JUL97
LX1016867
LX,5110 012088-19-01MAY97

Attach the cover (A) by means of cap screws (B).

Operate the lever to check that it functions correctly.

-UN-02JUL97
LX1016860
LX,5110 012089-19-01MAY97

Install O-ring (A) on the housing.

Engage the valve spool (B).

-UN-01JUL97
LX1016868

LX,5110 012090-19-01MAY97

Install the housing (A).

-UN-02JUL97
LX1016858

LX,5110 012091-19-01MAY97

TM4574 (01DEC99) 51-10-42 6110 to 6510S Tractors

070200
PN=359
 Power Reverser Module/Valves and hydraulic components

Attach the housing by means of cap screws (A).

-UN-02JUL97
LX1016857
LX,5110 012092-19-01MAY97

REPAIRING THE FWD/REV COOLING

CONTROL VALVE

Take out plug (A).

-UN-01JUL97
Check valve spool (C) for signs of wear.

Check the springs (B).

LX1016869
NEW SPRING SPECIFICATION

Free length of spring . . . . . . . . . . . . . . . . . . . . . . 37 mm (1.46 in.)

Test length . . . . . . . . . . . . . . . . . . . . . . . . . 31.7 mm at 41 to 49 N
(1.25 in. at 9 to 11 lb)

NOTE: When installing, first attach the lower spring so

that it can be guided through the small bore.
Then install the valve spool.

-UN-01JUL97
A—Plug
B—Spring (2 used)
C—Valve spool

LX1016870
LX,5110 011013-19-01MAY97

TM4574 (01DEC99) 51-10-43 6110 to 6510S Tractors

070200
PN=360
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE MODULATOR VALVE

Remove plug (A).

Check valve spool (B) for signs of wear.

-UN-01JUL97
Check spring (C).

NEW SPRING SPECIFICATION

LX1016871
Free length of spring . . . . . . . . . . . . . . . . . . . . . 36.3 mm (1.43 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.9 mm at 36 N
(0.94 in. at 8 lb)

A—Plug
B—Valve spool
C—Spring

-UN-01JUL97
LX1016872
LX,5110 011014-19-01MAY97

REPAIRING THE CONNECTING VALVE

IMPORTANT: Note how valve spool (C) and spring

(B) are installed.

-UN-01JUL97
NOTE: The connecting valve does not function as a
valve. It merely provides a through-flow in an oil
passage. It is identical to the modulator valve,
but the valve spool and spring are installed in

LX1016873
reverse order.

A—Plug
B—Spring
C—Valve spool
-UN-01JUL97
LX1016874

LX,5110 011015-19-01MAY97

TM4574 (01DEC99) 51-10-44 6110 to 6510S Tractors

070200
PN=361
 Power Reverser Module/Valves and hydraulic components

REPAIRING THE CLUTCH PEDAL VALVE

Remove the torsion damper and u.j. shaft. See

Section 56, Group 00.

-UN-02JUL97
Remove input flange (A).

LX1016794
LX,5110 011016-19-01MAY97

Disengage spring (A) from the clutch pedal valve lever

(B).

NOTE: Use a loop of wire to disengage the spring.

-UN-01JUL97
LX1016875
LX,5110 011017-19-01MAY97

Take out screws (A).

-UN-01JUL97
LX1016876
LX,5110 011018-19-01MAY97

Lift off filter housing (A).

-UN-01JUL97
LX1016877

LX,5110 012093-19-01MAY97

TM4574 (01DEC99) 51-10-45 6110 to 6510S Tractors

070200
PN=362
 Power Reverser Module/Valves and hydraulic components

Take out screws (A).

-UN-01JUL97
LX1016878
LX,5110 011019-19-01MAY97

Lift off valve housing (A).

-UN-02JUL97
LX1016879

LX,5110 012094-19-01MAY97

Unbolt the front cover (A).

-UN-01JUL97
LX1016880

LX,5110 011020-19-01MAY97

TM4574 (01DEC99) 51-10-46 6110 to 6510S Tractors

070200
PN=363
 Power Reverser Module/Valves and hydraulic components

Remove the metal retainer (A).

-UN-01JUL97
LX1016881
LX,5110 011021-19-01MAY97

Take out pin (A).

Unscrew plug (B).

-UN-01JUL97
LX1016882
LX,5110 012095-19-01MAY97

Drive out the spring pin (A).

-UN-01JUL97
LX1016883
LX,5110 011022-19-01MAY97

Pull out lever (A).

Lift off lever (B).

-UN-01JUL97
LX1016885

LX,5110 012096-19-01MAY97

TM4574 (01DEC99) 51-10-47 6110 to 6510S Tractors

070200
PN=364
 Power Reverser Module/Valves and hydraulic components

Pull the valve spool (A) down out of the housing.

-UN-01JUL97
LX1016886
LX,5110 011023-19-01MAY97

N CAUTION: Take care when removing the spring

pin, as the parts are under spring pressure.

Remove spring pin and take out springs.

-UN-15SEP94
NOTE: Place valve spool on a (self manufactured)
wooden prism (A) when driving out spring pin.

LX001682
LX,50,10 001976-19-01MAY97

Remove sealing ring (A).

-UN-01JUL97
LX1016887

LX,5110 011024-19-01MAY97

Install the sealing ring.

NOTE: Use a length of round-section (dia. 28 mm;

1.1 in.) metal to install the sealing ring. The open
side of the ring must face toward the housing.
-UN-01JUL97
LX1016888

LX,5110 011025-19-01MAY97

TM4574 (01DEC99) 51-10-48 6110 to 6510S Tractors

070200
PN=365
 Power Reverser Module/Valves and hydraulic components

Check valve spool (A) for signs of wear.

Check springs (B) and (E).

-UN-14SEP94
NEW SPRING SPECIFICATION

Thin spring
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 61.9 mm (2.4 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . 58.6 mm at 21 to 27 N
(2.2 in. at 5 to 6 lb)

LX001689
Thick spring
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 57.6 mm (2.2 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 mm at 21 to 27 N
(2.2 in. at 5 to 6 lb)

A—Valve spool
Pre-assemble the valve spool. B—Thin spring
C—Disks
NOTE: Place the valve spool on a (self manufactured) D—Rod
wooden prism when driving in the spring pin (F). E—Thick spring
F—Spring pin

LX,5110 011026-19-01MAY97

Install valve spool (A) in the housing.

-UN-01JUL97
LX1016886
LX,5110 011027-19-01MAY97

Install lever (B) and lever (A) so that the bores in them
are in alignment (so that the spring pin can pass through
them).
-UN-01JUL97
LX1016885

LX,5110 011028-19-01MAY97

TM4574 (01DEC99) 51-10-49 6110 to 6510S Tractors

070200
PN=366
 Power Reverser Module/Valves and hydraulic components

Drive in the spring pin (A).

-UN-01JUL97
LX1016883
LX,5110 012097-19-01MAY97

Install pin (A).

Screw in the plug (B).

-UN-01JUL97
LX1016882
LX,5110 012098-19-01MAY97

Insert the metal retainer (A).

-UN-01JUL97
LX1016881

LX,5110 011029-19-01MAY97

NOTE: Before installing the front cover, check the

gasket.

Attach the front cover (A).

-UN-01JUL97
LX1016880

LX,5110 011030-19-01MAY97

TM4574 (01DEC99) 51-10-50 6110 to 6510S Tractors

070200
PN=367
 Power Reverser Module/Valves and hydraulic components

NOTE: Before installing the valve housing, check the

gasket.

Install the valve housing (A).

-UN-02JUL97
LX1016879
LX,5110 012099-19-01MAY97

Install the screws (A).

-UN-01JUL97
LX1016878
LX,5110 012100-19-01MAY97

NOTE: Before installing the filter housing, check the

gasket.

Install the filter housing (A).

-UN-01JUL97
LX1016877

LX,5110 012101-19-01MAY97

TM4574 (01DEC99) 51-10-51 6110 to 6510S Tractors

070200
PN=368
 Power Reverser Module/Valves and hydraulic components

Install the screws (A).

-UN-01JUL97
LX1016876
LX,5110 012102-19-01MAY97

NOTE: Tighten the screws cross-wise, starting with the

innermost screws.

Tighten all screws (on front cover, valve housing and

filter housing) to 11 N·m (8 lb-ft).

-UN-01JUL97
LX1016889
LX,5110 012103-19-01MAY97

Engage spring (A) in the clutch pedal valve lever (B).

NOTE: Use a loop of wire to engage the spring.

-UN-01JUL97
LX1016875

LX,5110 011031-19-01MAY97

Coat the external gearing on the input flange with

grease.

Install the input flange (A).

-UN-02JUL97
LX1016794

LX,5110 012104-19-01MAY97

TM4574 (01DEC99) 51-10-52 6110 to 6510S Tractors

070200
PN=369
 Power Reverser Module/Valves and hydraulic components

Install the u.j. shaft and torsion damper. See Group 00.

NOTE: Once the repair is complete, check the setting of

the clutch pedal. See Group 05.

LX,5110 012105-19-01MAY97

REPAIRING THE TEMPERATURE AND

PRESSURE SENDING UNITS

NOTE: Mark the sending units before removing them. Do

not mix them up.

-UN-01JUL97
NOTE: Before installing the pressure-sending units,
check that the bores are clean and allow a
through-passage.

LX1016890
Tighten temperature sending units (A) and (D) to
between 4 and 7 N·m (3 and 5 lb-ft).

Tighten pressure-sending units (B) and (C) to between 4

and 7 N·m (3 and 5 lb-ft). A—Temp. sending unit, oil temp. warning light
B—Pressure sending unit, oil filter indicator light
C—Pressure sending unit, system pressure
indicator light
D—Temp. sending unit, oil filter indicator light

LX,5110 011032-19-01FEB99

REPLACING THE NEUTRAL START SWITCH

Tighten the neutral start switch (A) to between 18 and

20 N·m (13 and 15 lb-ft).

-UN-11JUL97
LX1016891

LX,5110 012106-19-01MAY97

TM4574 (01DEC99) 51-10-53 6110 to 6510S Tractors

070200
PN=370
 Power Reverser Module/Valves and hydraulic components

TEST PORTS

NOTE: For pressure checks, see the relevant “Operation

and Tests” Manual, Section 251, Group 10.

-UN-01JUL97
Tighten each of the test port plugs to between 8 and
14 N·m (6 and 10 lb-ft).

A—Test port, oil pressure for disk clutch

B—Test port, oil pressure for disk brake

LX1016892
C—Test port, system (engagement) pressure
D—Test port, clutch and brake pressure
E—Test port, lube oil pressure
F—Test port, cooling oil pressure

LX,5110 012107-19-01MAY97

TM4574 (01DEC99) 51-10-54 6110 to 6510S Tractors

070200
PN=371
 Group 15
Gear Transmission

SPECIAL TOOL (DEALER-MANUFACTURED)

Holding tool . . . . . . . . . . . . . . . . dealer-manufactured

Holding the shifter rail detent when adjusting the shift

mechanism

A—30x12x110 mm (1.18x0.472x4.33 in.) flat bar

steel

-UN-12MAR96
B—Welded seam
C—30x12x20 mm (1.18x0.472x0.79 in.) flat bar
steel (2 used)

LX012744
LX,25115 010940-19-01MAY97

SPECIFICATIONS

Item Measurement Specification

Gears for 1st and 3rd Axial play 0.15 to 0.45 mm

(0.006 to 0.018 in.)

Synchronizer rings Axial play less than 0.1 mm (0.004 in.)

Transmission housing to range Torque 70 N·m (50 lb-ft)

transmission, cap screws

Threaded pins of shifter forks Torque 40 N·m (30 lb-ft)

Shift cover to transmission housing, Torque 30 N·m (22 lb-ft)

cap screws

LX,5115 017119-19-01APR98

PRELIMINARY WORK

1. Remove the Power Reverser module, see Group 00.

2. Remove gear transmission, see Group 00.

LX,5115 011053-19-01MAY97

TM4574 (01DEC99) 51-15-1 6110 to 6510S Tractors

070200
PN=372
 Gear Transmission/Sectional view

GEAR TRANSMISSION

-UN-26AUG97
LX1015927

A—Countershaft E—Gear, 1st gear H—Connecting ring, 4th gear J—Drive shaft of range
B—Drive shaft F—Gear, 3rd gear I—Needle bearing transmission
C—Gear, 2nd gear G—Synchronizer ring,
D—Synchronizer ring, 3rd and 4th gears
1st and 2nd gears

LX,5115 017120-19-01APR98

TM4574 (01DEC99) 51-15-2 6110 to 6510S Tractors

070200
PN=373
 Gear Transmission/Disassembling the transmission

DISASSEMBLING THE GEAR

TRANSMISSION

Remove shift cover (A).

-UN-11JUL97
LX1017020
LX,5115 011056-19-01MAY97

Remove parts of shifter assembly

A—Shifter shaft
B—Shifter fork
C—Shifter shaft
D—Shifter fork

-UN-11JUL97
E—Locking pin

LX1017021
LX,5115 011057-19-01MAY97

Remove snap rings (A) and (B).

-UN-11JUL97
LX1017022
LX,5115 011058-19-01MAY97

Remove drive shaft (B) and countershaft (A).

-UN-11JUL97
LX1017023

LX,5115 011059-19-01MAY97

TM4574 (01DEC99) 51-15-3 6110 to 6510S Tractors

070200
PN=374
 Gear Transmission/Disassembling the transmission

Disassemble the drive shaft.

-UN-11JUL97
LX1017024
LX,5115 011060-19-01MAY97

TM4574 (01DEC99) 51-15-4 6110 to 6510S Tractors

070200
PN=375
 Gear Transmission/Exploded views

-UN-29NOV96
LX1015929
1—Needle bearing 10—Snap ring 17—Gear, 1st gear 24—Snap ring
2—Snap ring 11—Ball bearing 18—Thrust washer (thickness 25—Snap ring
3—Countershaft 12—Drive shaft as required) 26—Shim (thickness as
4—Gasket 13—Gear, 2nd gear 19—Snap ring required)
5—Transmission housing 14—Snap ring 20—Gear, 3rd gear 27—Connecting ring,
6—Ball bearing 15—Synchronizer ring 21—Synchronizer ring 4th gear
7—Snap ring assembly assembly 28—Shim (thickness as
8—Snap ring 16—Snap ring (thickness as 22—Thrust washer required)
9—Snap ring required) 23—Needle bearing

LX,5115 017121-19-01APR98

TM4574 (01DEC99) 51-15-5 6110 to 6510S Tractors

070200
PN=376
 Gear Transmission/Exploded views

-UN-01AUG97
LX1015930
A—Locking pin G—Shaft (2 used) L—Lever (2 used) O—Gasket
B—Ball bushing (4 used) H—Seal ring (2 used) M—Spring pin (8 mm; P—Shift cover
C—Shifter shaft I—Plastic tips (4 used) 5/16 in. dia.) (2 used) Q—Shim
D—Detent pin (2 used) J—Shifter fork N—Spring pin (5 mm; R—O-ring
E—Shifter shaft K—Shifter fork 13/64 in. dia.) (2 used) S—Screw plug
F—Dowel pin (2 used)

Repairing the shift cover

NOTE: Use an M6 screw to extract dowel pins (F).

Turn spring pins (N) through 180 degrees before

inserting them in spring pins (M) (i.e. with the gaps
as far apart as possible).

LX,5115 011062-19-01MAY97

TM4574 (01DEC99) 51-15-6 6110 to 6510S Tractors

070200
PN=377
 Gear Transmission/Assembly

ASSEMBLING THE DRIVE SHAFT

Install gear (2nd gear) (B) on the drive shaft.

Install snap ring (A).

-UN-23APR98
LX1020103
LX,5115 017122-19-01APR98

Apply grease to the friction surfaces of the synchronizer

rings.

NOTE: Install synchronizer ring (A) with step (B)

-UN-15APR99
underneath (facing the gear for 2nd gear).

LX1021937
Install synchronizer ring (B) and snap ring (A).

NOTE: Axial play of synchronizer ring must be less than

0.1 mm (0.004 in.).

-UN-11JUL97
Thickness of snap rings available

1.45 mm (0.057 in.) 1.65 mm (0.065 in.)

1.55 mm (0.061 in.) 1.75 mm (0.069 in.)

LX1017026
LX,5115 011064-19-01FEB99

TM4574 (01DEC99) 51-15-7 6110 to 6510S Tractors

070200
PN=378
 Gear Transmission/Assembly

Install gear (1st gear) (C).

Install thrust washer (B) and snap ring (A).

IMPORTANT: When measuring axial play, use both

-UN-11JUL97
hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not
skewed).

NOTE: Axial play of gear must be 0.15 to 0.45 mm

LX1017027
(0.006 to 0.018 in.).

Thickness of thrust washers available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX,5115 017123-19-01APR98

Install thrust washer gear (3rd gear) (B).

Install snap ring (A).

-UN-11JUL97
LX1017028
LX,5115 017124-19-01APR98

Install synchronizer (B).

Install snap ring (A).

NOTE: Axial play of synchronizer ring must be less than

-UN-11JUL97

0.1 mm (0.004 in.).

Thickness of snap rings available

1.45 mm (0.057 in.) 1.65 mm (0.065 in.)

LX1017029

1.55 mm (0.061 in.) 1.75 mm (0.069 in.)

LX,5115 011067-19-01FEB99

TM4574 (01DEC99) 51-15-8 6110 to 6510S Tractors

070200
PN=379
 Gear Transmission/Assembly

Check axial play of 3rd gear.

IMPORTANT: When measuring axial play, use both

hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not

-UN-11JUL97
skewed).

NOTE: Axial play of gear must be 0.15 to 0.45 mm

(0.006 to 0.018 in.).

LX1017030
NOTE: If axial play is not as specified, use a different
size thrust washer when installing this gear.

Thickness of thrust washers available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX,5115 017125-19-01APR98

Install needle bearing (B) with thrust washers.

Install snap ring (A).

-UN-11JUL97
LX1017031
LX,5115 011070-19-01MAY97

INSTALLING SHAFTS

Install ball bearings (A) and (B).

A—Drive shaft ball bearing

-UN-06OCT94
B—Countershaft ball bearing
LX002413

LX,5115 011071-19-01MAY97

TM4574 (01DEC99) 51-15-9 6110 to 6510S Tractors

070200
PN=380
 Gear Transmission/Assembly

Install drive shaft (B) and countershaft (A).

-UN-11JUL97
LX1017023
LX,5115 011072-19-01MAY97

Install snap rings (A) and (B).

-UN-11JUL97
LX1017022
LX,5115 011073-19-01MAY97

Install parts of shifter assembly.

A—Shifter shaft
B—Shifter fork
C—Shifter shaft
D—Shifter fork

-UN-11JUL97
E—Locking pin

LX1017021

LX,5115 011074-19-01MAY97

FINAL ASSEMBLY

Install needle bearing (A) of countershaft into the range

transmission.
-UN-05JUN96

Install snap ring (B).

LX002416

LX,5115 011075-19-01MAY97

TM4574 (01DEC99) 51-15-10 6110 to 6510S Tractors

070200
PN=381
 Gear Transmission/Final assembly

MEASURING THE GAPS AT THE

CONNECTING RING

1. Measure dimension (a) between face of gear

transmission and the contact surface of the synchronizer

-UN-11JUL97
ring.

2. On the range transmission, make sure that there are

no shims in front of taper roller bearing cone (A).
Measure dimension (b) between face of range

LX1017032
transmission housing and taper roller bearing cone.

3. Measure the depth of step (c) at the range

transmission near the gasket.

4. Calculate thickness of shims (d).

d = a + b - c - 21.90 mm (0.862 in.)

-UN-05DEC96
Add dimensions (a) and (b). Subtract the step depth (c)
plus 21.90 mm (0.862 in.) from this sum.

5. If none of the shim thicknesses is equal to the

LX1016017
calculated dimension, use the next larger size shim.

Thickness of shims available

1.0 mm (0.039 in.) 2.0 mm (0.079 in.)
1.5 mm (0.059 in.) 2.5 mm (0.098 in.)

-UN-17OCT95
LX010485
-UN-17OCT95
LX010486

LX,5115 017126-19-01APR98

TM4574 (01DEC99) 51-15-11 6110 to 6510S Tractors

070200
PN=382
 Gear Transmission/Final assembly

Sample calculation:

Measured gap between face of

gear transmission and synchr-
onizer ring . . . . . . . . . . . . . . . . . . . . . . . a = 16.10 mm (0.634 in.)

Measured gap between face of

range transmission and taper
roller bearing cone . . . . . . . . . . . . . . . . . . b = 7.50 mm (0.295 in.)

Measured height of step at

range transmission . . . . . . . . . . . . . . . . . . c = 0.30 mm (0.012 in.)

Constant given value . . . . . . . . . . . . . . . . . . . 21.90 mm (0.862 in.)

d = 16.10 mm + 7.50 mm — 0.30 mm — 21.90 mm

d = 1.40 mm

d = 0.634 in. + 0.295 in. — 0.012 in. — 0.862 in.

d = 0.055 in.

The result must be rounded up. The shim required is

1.5 mm (0.059 in.) thick.

LX,5115 011080-19-01MAY97

Install a shim of the calculated thickness on the drive

shaft of the range transmission.

-UN-19JUN98
LX1020099

LX,5115 017127-19-01APR98

Install connecting ring (A).

-UN-06OCT94
LX008817

LX5015 017118-19-01APR98

TM4574 (01DEC99) 51-15-12 6110 to 6510S Tractors

070200
PN=383
 Gear Transmission/Final assembly

Subtract previously chosen shim dimension from 3.5 mm

(0.138 in.). The result is the thickness of an additional
shim to be used.

NOTE: The sum of the two shim dimensions is always

-UN-06OCT94
3.5 mm (0.138 in.).

Thickness of shims available

1.0 mm (0.039 in.) 2.0 mm (0.079 in.)

LX008818
1.5 mm (0.059 in.) 2.5 mm (0.098 in.)

Install shim (A) and snap ring (B).

LX,RDTF 003792-19-01JUN94

INSTALLING TRANSMISSION HOUSING

NOTE: Refer to Group 00.

LX,RDTF 001927-19-17OCT91

TM4574 (01DEC99) 51-15-13 6110 to 6510S Tractors

070200
PN=384
 Gear Transmission/Final assembly

ADJUSTING THE SHIFT MECHANISM

1. Install holding tool (A) for shifter shaft detent

(self-manufactured).

2. Place shifter shafts in neutral position.

3. Adjust shifter forks by means of threaded pins until

they are centered in relation to shift collars.

-UN-26NOV96
4. Move shifter forks to all positions.

NOTE: Make sure that shifter forks with lock pins

LX1016005
depressed do not rub laterally on shift collars in
any shift position.

5. Tighten threaded pins to 40 N·m (30 lb-ft).

6. Recheck adjustment.

LX,5115 011078-19-01MAY97

Attach shift cover.

Tighten cap screws to 30 N·m (22 lb-ft).

NOTE: For adjustment of transmission shift controls, see

Group 05.

-UN-11JUL97
LX1017033

LX,5115 011079-19-01MAY97

TM4574 (01DEC99) 51-15-14 6110 to 6510S Tractors

070200
PN=385
 Section 55
POWRQUAD AND AUTOQUAD
TRANSMISSIONS
Contents
Page Page

Group 00—Removal and Installation of

Components Transmission oil pump
Special tools . . . . . . . . . . . . . . . . . ... 55-00-1 Sectional view . . . . . . . . . . . . . . . . . 55-10-17
Specifications . . . . . . . . . . . . . . . . ... 55-00-4 Repair . . . . . . . . . . . . . . . . . . . . . . . 55-10-18
PowrQuad and AutoQuad modules Install front valve housing . . . . . . . . . . . 55-10-22
Removal . . . . . . . . . . . . . . . . . . ... 55-00-5 Install front cover/valve housing . . . . . . . 55-10-23
Installation . . . . . . . . . . . . . . . . . ... 55-00-7 Remove shift control valve housing . . . . . 55-10-23
Shift control valve housing
Creeper or option transmission
Replace shifter lever/shaft seal . . . . . . 55-10-25
Removal . . . . . . . . . . . . . . . . . . . . . 55-00-10
Replace shifter shaft/arm . . . . . . . . . . 55-10-25
Installation . . . . . . . . . . . . . . . . . . . . 55-00-12
Valves in shift control valve housing . . . 55-10-26
Range transmission Modulator valve . . . . . . . . . . . . . . . . 55-10-27
Removal . . . . . . . . . . . . . . . . . . . . . 55-00-14 Planetary housing valves . . . . . . . . . . . . 55-10-28
Installation . . . . . . . . . . . . . . . . . . . . 55-00-16 Forward/reverse valve . . . . . . . . . . . . . . 55-10-29
Speed valve . . . . . . . . . . . . . . . . . . . . 55-10-31
Group 05—Transmission Shift Controls Assemble/install shift valve housing . . . . . 55-10-31
Specifications . . . . . . . . . . . . . . . . . . . 55-05-1 Planetary/reverse brake housing
Exploded views and assembly Disassembly . . . . . . . . . . . . . . . . . . . 55-10-32
Gear shift without reverse interlock . . . 55-05-2 Input planetary carrier
Gear shift with reverse interlock . . . . . . 55-05-4 Recondition . . . . . . . . . . . . . . . . . . . 55-10-32
Range shift without reverse interlock . . 55-05-7 Disassemble reverse brake housing . . . . 55-10-35
Range shift with reverse interlock . . . . 55-05-9 Reverser carrier/vehicle clutch
PowrQuad transmission Sectional view . . . . . . . . . . . . . . . . . 55-10-38
Adjusting the reverse drive linkage . . . . 55-05-19 Recondition . . . . . . . . . . . . . . . . . . . 55-10-39
Adjusting shift linkage and parking lock . 55-05-20 Disassemble planetary housing . . . . . . . . 55-10-40
AutoQuad transmission Direct drive clutch
Adjusting shift linklage and parking lock . 55-05-25 Sectional view . . . . . . . . . . . . . . . . . 55-10-43
Recondition . . . . . . . . . . . . . . . . . . . 55-10-44
Adjusting the clutch pedal . . . . . . . . . . . 55-05-27
Assemble planetary housing . . . . . . . . . 55-10-45
Assemble reverse brake housing . . . . . . 55-10-49
Group 10—PowrQuad Module Planetary/reverse brake housing
Special tools . . . . . . . . . . . . . . . . . . . . 55-10-1 Assembly . . . . . . . . . . . . . . . . . . . . . 55-10-50
Service equipment and tools . . . . . . . . . 55-10-2 Stepper motor
Other material . . . . . . . . . . . . . . . . . . . 55-10-2 General information . . . . . . . . . . . . . . 55-10-53
Specifications . . . . . . . . . . . . . . . . . . . 55-10-3 Location . . . . . . . . . . . . . . . . . . . . . 55-10-53
Transmission components . . . . . . . . . . . 55-10-7 Removal . . . . . . . . . . . . . . . . . . . . . 55-10-54
Installing transmission in repair stand . . . 55-10-8 Installation . . . . . . . . . . . . . . . . . . . . 55-10-56
Remove front cover/valve housing . . . . . . 55-10-8 Adjustment . . . . . . . . . . . . . . . . . . . . 55-10-57
Remove front valve housing . . . . . . . . . . 55-10-9
Front valve housing valves . . . . . . . . . . 55-10-10 Group 15—Creeper Transmission
Transmission front cover valves . . . . . . . 55-10-12 Specifications . . . . . . . . . . . . . . . . . . . 55-15-1
Clutch pedal valve
Removal . . . . . . . . . . . . . . . . . . . . . 55-10-13 Continued on next page
Installation . . . . . . . . . . . . . . . . . . . . 55-10-15

TM4574 (01DEC99) 55-1 6110 to 6510S Tractors

070200
PN=1130
 Contents

Page

Sectional view . . . . . . . . . . . . . ...... 55-15-2

Preliminary work . . . . . . . . . . . ...... 55-15-3
Disassembly
12 and 16-speed transmissions ...... 55-15-3
20 and 24-speed transmissions ...... 55-15-4
Exploded view . . . . . . . . . . . . . ...... 55-15-7
Assembly
12 and 16-speed transmissions . . . . . . 55-15-8
20 and 24-speed transmissions . . . . . . 55-15-11
Sectional view of shift linkage . . . . . . . . 55-15-15
Installing the shift linkage . . . . . . . . . . . 55-15-16
Repairing the shift cover . . . . . . . . . . . . 55-15-16
Final assembly . . . . . . . . . . . . . . . . . . 55-15-17

Group 20—Option Transmission

Specifications . . . . . . . . . . . . . . . . . . . 55-20-1
Sectional view . . . . . . . . . . . . . . . . . . . 55-20-2
Preliminary work . . . . . . . . . . . . . . . . . 55-20-3
Disassembly . . . . . . . . . . . . . . . . . . . . 55-20-3
Exploded view . . . . . . . . . . . . . . . . . . . 55-20-4
Assembly
Countershaft assembly . . . . . . . . . . . . 55-20-5
Shaft installation . . . . . . . . . . . . . . . . 55-20-6
Final assembly . . . . . . . . . . . . . . . . . . 55-20-7
Adjusting the shifter fork . . . . . . . . . . . . 55-20-7

Group 25—Range Transmission

Specifications . . . . . . . . . . . . . . . .... 55-25-1
Sectional views . . . . . . . . . . . . . . .... 55-25-3
Disassembly . . . . . . . . . . . . . . . . .... 55-25-5
Exploded views
Differential drive shaft . . . . . . . . . . . . 55-25-7
Drive shaft and parking lock . . . . . . . . 55-25-8
Shift mechanism . . . . . . . . . . . . . . . . 55-25-9
Shift cover . . . . . . . . . . . . . . . . . . . . 55-25-10
Parking lock actuation . . . . . . . . . . . . 55-25-11
Assembly
Differential drive shaft . . . . . . . . . . . . 55-25-12
Cone point adjustment . . . . . . . . . . . . 55-25-13
Adjusting the parking lock . . . . . . . . . . 55-25-23
Adjusting the shift mechanism . . . . . . . 55-25-25
Final assembly . . . . . . . . . . . . . . . . . . 55-25-25
Reverser control linkage adjustment . . . . 55-25-26

TM4574 (01DEC99) 55-2 6110 to 6510S Tractors

070200
PN=1131
 Group 00
Removal and Installation of Components

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Tilting device . . . . . . . . . . . . . . . . . . . . . . KJD10178

Tilting the cab up and down

-UN-07NOV94
KJD10178NA
LX,55,00 006276-19-01APR94

Universal support stand . . . . . . . . . . . . . . . . JT05725

Supporting tractor during rear wheel removal

-UN-19SEP94
Additionally required: 1 commercial 12 ton jack

JT05725
LX,CRA90 002501-19-01AUG95

LX000743 -UN-19SEP94

Snap ring tool . . . . . . . . . . . . . . . . . . . . . . . JDG18

Removing and installing snap rings on rack-and-pinion

axle

LX,RCHC 000791-19-21DEC90

KJD10173 -UN-17APR96

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10173

Removal and installation of PTO drive shaft and pump

drive shaft

LX,CRA50 002553-19-01APR96

LX002476 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-1

Removal and installation of tractor components

LX,CRA50 002840-19-01OCT93

TM4574 (01DEC99) 55-00-1 6110 to 6510S Tractors

070200
PN=386
 Removal and Installation of Components/Special tools

LX002297 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-2

Removal and installation of tractor components

LX,CRA50 002753-19-01OCT93

TM4574 (01DEC99) 55-00-2 6110 to 6510S Tractors

070200
PN=387
 Removal and Installation of Components/Special tools

DEALER-MANUFACTURED SPECIAL TOOLS

See also Section 99, Group 05.

LX,80,00 009243-19-01APR96

Device for suspending the PowrQuad module during -UN-13JUN97

LX1016743

removal and installation

LX,5500 012048-19-01APR98

TM4574 (01DEC99) 55-00-3 6110 to 6510S Tractors

070200
PN=388
 Removal and Installation of Components/Specifications

SPECIFICATIONS

Item Measurement Specification

U.j. shaft to drive flange, Torque See Section 56, Group 05.
corrugated-head screws

PowrQuad-Modul to creeper or Torque 70 N·m (50 lb-ft)

range transmission, cap screws

Gear transmission to option, creeper Torque 70 N·m (50 lb-ft)

or range transmission, cap screws

Option or creeper transmission to Torque 70 N·m (50 lb-ft)

range transmission, cap screws

Range transmission to differential Torque 120 N·m (90 lb-ft)

housing, cap screws

Clutch bowden cable bracket to Torque 11 N·m (8 lb-ft)

clutch housing, cap screws

Transmission oil pump suction line Torque 18 N·m (13.3 lb-ft)

to clutch housing, cap screws

Shift cover to gear transmission, cap Torque 30 N·m (22 lb-ft)

screws

Shifter fork to shifter shaft, threaded Torque 40 N·m (30 lb-ft)

pins

Transmission oil Capacity approx. 52 L (13.7 U.S.gal.)

Precise oil capacity varies with

transmission type, so see Section 10,
Group 05.

LX,5500 018019-19-01APR98

TM4574 (01DEC99) 55-00-4 6110 to 6510S Tractors

070200
PN=389
 Removal and Installation of Components/PowrQuad and AutoQuad modules

REMOVING THE POWRQUAD MODULE

NOTE: For removal/installation and repair of all other

transmission versions, refer to Sections 50 or 51.

NOTE: Removal/installation of the AutoQuad

transmission is only slightly different from that of
the PowrQuad transmission. For this reason,
descriptions referring to the PowrQuad
transmission also apply to the AutoQuad.

LX,5500 018030-19-01NOV99

Tilt up operator’s cab or remove open operator’s station.

See Section 90, Group 00.

-UN-13SEP94
LX002206
LX,55,00 006278-19-01NOV99

Pull out swinging drawbar to the rear.

Remove oil drain plugs (A) and (B). Drain transmission

oil into a suitable container.

-UN-04NOV94
Capacity: oil and filter change
approx. 52 L (13.7 U.S. gal.)

Refer to Section 10, Group 05 for the precise oil

capacity.

LX007211
LX,CRA50 002746-19-01APR96

Unscrew the plastic plugs at the rear PTO housing.

Use puller KJD10173 to remove the two drive shaft

components (A). Take the two components out one after
the other.
-UN-19JUN98
LX1020606

LX,5500 018020-19-01APR98

TM4574 (01DEC99) 55-00-5 6110 to 6510S Tractors

070200
PN=390
 Removal and Installation of Components/PowrQuad and AutoQuad modules

Disconnect return hose (A) and take out plug (B)*.

-UN-26OCT99
LX1023936
* AutoQuad transmission only LX,2000 021169-19-01NOV99

Take screws (A) out of the flange and remove the u.j.
shaft.

-UN-19JUN98
LX1020608
LX,5500 018022-19-01APR98

Break the connections at (A), (B), (G) and (H).

Remove pressure line (C).

Pull air hose (F) off fitting (D). As soon as they are

-UN-19JUN98
disconnected, seal the open ends.

Take bolts out of bracket (E).

LX1020609
On tractors with creeper, remove the transmission oil
filter.

LX,5500 018023-19-01APR98

Take out screws (A) and pull suction line (B) out of the
differential housing.

NOTE: Trap any oil as it emerges.

-UN-19JUN98

Disengage yoke (C) and unhook the PowrQuad module

bowden cables.

Remove metal shield (D) and disconnect cable (E).

LX1020610

LX,5500 018024-19-01APR98

TM4574 (01DEC99) 55-00-6 6110 to 6510S Tractors

070200
PN=391
 Removal and Installation of Components/PowrQuad and AutoQuad modules

Disconnect return hose (A) from the PowrQuad module.

-UN-19JUN98
LX1020613
LX,5500 018025-19-01APR98

Install dealer-fabricated device (A) on the PowrQuad

module, and attach lifting tackle.

Take all screws (B) out of the flange, move the

PowrQuad module to the front, and lift it out.

-UN-19JUN98
LX1020611
Transmission shown without creeper
LX,5500 018026-19-01APR98

INSTALLING THE POWRQUAD MODULE

Install dealer-fabricated device (A) on the PowrQuad

module, and attach lifting tackle.

-UN-19JUN98
Install gasket (B) on the flange, fixing it in place with a
little grease if necessary.

Locate the PowrQuad module against the range

LX1020612
transmission or creeper, and tighten the screws (C) in
the flange to 70 N·m (50 lb-ft).

IMPORTANT: Tighten screws in flange in cross-wise Transmission shown without creeper

fashion (alternately by small amounts).

LX,5500 018027-19-01APR98

TM4574 (01DEC99) 55-00-7 6110 to 6510S Tractors

070200
PN=392
 Removal and Installation of Components/PowrQuad and AutoQuad modules

Install suction line (A) and tighten screws (B) to 18 N·m

(13 lb-ft).

NOTE: Check all gaskets/seals before installing.

-UN-04NOV94
LX005932
LX,5500 018028-19-01APR98

Install drive shafts of transmission oil pump, hydraulic

pump and PTO clutch (A), using special tool KJD10173.

Install plug in bore.

-UN-04NOV94
LX002106
LX,55,00 005401-19-01OCT93

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

For installation of u.j. shaft, refer to Section 56,

Group 05.

LX,55,00 005402-19-01OCT93

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

TM4574 (01DEC99) 55-00-8 6110 to 6510S Tractors

070200
PN=393
 Removal and Installation of Components/PowrQuad and AutoQuad modules

Refill with transmission oil; check oil level and top up, if
necessary (see Operator’s manual).

-UN-18NOV94
LX002231
LX,CRA50 002665-19-01MAY92

Tip the cab back down or install the operator’s platform.

See Section 90, Group 00.

LX,5500 018029-19-01APR98

Adjust the reverse drive linkage. See Section 55,

Group 05.

LX,55,00 009237-19-01APR96

TM4574 (01DEC99) 55-00-9 6110 to 6510S Tractors

070200
PN=394
 Removal and Installation of Components/Creeper or option transmission

REMOVING THE CREEPER OR OPTION

TRANSMISSION

Remove gear transmission or PowrQuad module. See

Section 50, Group 00, and relevant part of this Group.
LX,5000 018042-19-01APR98

Mark bowden cables (A), (B), (C), (D) and (F) to

facilitate re-installation, then disconnect them at the
levers.

Remove supports (E) and (G) from main frame.

-UN-03MAY96
A—Creeper1
B—Ranges E and F2
C—Ranges A and B
D—Ranges C and D

LX007474
E—Bowden cable support
F—Parking lock bowden cable
G—Bowden cable support

1 on tractors with creeper transmission only

2 on tractors with option transmission only LX,5000 018043-19-01APR98

Remove shift cover or dummy cover. On creeper

transmission remove spring and locking ball (A) from
bore.

-UN-18NOV94
LX007216

LX,50,00 005111-19-01JAN94

On Option Transmission

Remove range transmission shift cover (A).

-UN-13SEP95
LX007312

LX,50,00 005391-19-01JAN94

TM4574 (01DEC99) 55-00-10 6110 to 6510S Tractors

070200
PN=395
 Removal and Installation of Components/Creeper or option transmission

On Option Transmission

Remove countershaft attaching screw (A).

-UN-06FEB96
LX007217
LX,50,00 005112-19-01JAN94

On Option and Creeper Transmissions

Attach lifting eye JD-244-2 (A) to housing by means of a

cap screw.

-UN-03MAY96
LX002311
LX,CRA50 002767-19-01JAN94

Attach housing to a suitable hoist. Remove cap

screws (A).

Lift housing away to the front. Make sure shifter shafts

are not twisted.

-UN-03MAY96
LX002312
LX,CRA50 002768-19-01JAN94

TM4574 (01DEC99) 55-00-11 6110 to 6510S Tractors

070200
PN=396
 Removal and Installation of Components/Creeper or option transmission

INSTALLING CREEPER OR OPTION

TRANSMISSIONS

Thoroughly clean sealing surfaces and install new

gasket.

-UN-18NOV94
Attach housing to a suitable hoist and move it towards
range transmission until it touches it.

NOTE: On creeper transmission, lift lock pin in shifter

LX002331
shaft bore before inserting.

LX,CRA50 002769-19-01JAN94

Tighten cap screws (A) to 70 N·m (40 lb-ft).

IMPORTANT: Tighten cap screws in cross-wise

fashion (alternately by small amounts).

-UN-06FEB96
LX002314
LX,5500 018126-19-01APR98

With 15- and 18-speed SyncroPlus and 20- and

24-speed PowrQuad transmissions only

IMPORTANT: Replace locking washer (L110373) on

cap screw (A).
-UN-06FEB96

Tighten cap screw (A) to 90 N·m (65 lb-ft).

LX007217

LX,5500 018127-19-01APR98

TM4574 (01DEC99) 55-00-12 6110 to 6510S Tractors

070200
PN=397
 Removal and Installation of Components/Creeper or option transmission

On Creeper Transmission

Insert spring and locking ball in creeper transmission

housing bore.

-UN-03MAY96
Install shift cover with new gasket.

Tighten cap screws (A) to 30 N·m (22 lb-ft).

LX002315
LX,CRA50 002771-19-01JAN94

On Option Transmission

Install dummy cover (A) with new gasket.

Tighten cap screws to 30 N·m (22 lb-ft).

-UN-03MAY96
LX007311
LX,50,00 005599-19-01JAN94

On Option Transmission together with Creeper

Transmission

Install new gasket (A) and shift cover of range

transmission.

-UN-03MAY96
Tighten cap screws to 30 N·m (22 lb-ft).

LX007220
LX,50,00 005113-19-01APR96

For adjusting shifting mechanism refer to Group 25 in

this Section.

LX,CRA50 002777-19-01JAN94

For further assembly, reverse removal procedure.

LX,CRA50 002779-19-01OCT93

TM4574 (01DEC99) 55-00-13 6110 to 6510S Tractors

070200
PN=398
 Removal and Installation of Components/Range transmission

REMOVING THE RANGE TRANSMISSION

HOUSING

Depending on version of transmission, remove the

PowrQuad module, gear transmission, option
transmission or creeper. See relevant part of this
Manual.

LX,5500 003090-19-01APR98

Remove FWD clutch (if equipped). See Section 56,

Group 00.

-UN-18NOV94
LX002326
LX,5500 018128-19-01APR98

Disconnect bowden cables at levers (B), (C) and (D) at

shift cover.

Remove support attaching nuts (A) from main frame.

Remove support with bowden cables.

-UN-03MAY96
Disconnect parking lock bowden cable (F) at range
transmission.

On tractors with PowrQuad module disconnect bowden

LX007218
cable (E).

A—Attaching nuts
B—Ranges E2 and F2
C—Ranges A and B
D—Ranges C and D
E—Forward-reverse1
F—Parking lock bowden cable

1 on tractors with PowrQuad module only

2 on tractors with option transmission only LX,CRA50 002783-19-02OCT93

TM4574 (01DEC99) 55-00-14 6110 to 6510S Tractors

070200
PN=399
 Removal and Installation of Components/Range transmission

Remove shift cover (A) and shifter fork special hex.

socket screws.

-UN-13SEP95
LX007312
LX,50,00 005392-19-01OCT93

Disconnect transmission wiring harness ground

connection and install JD-244-2 (A) lifting eye at range
transmission using a cap screw.

Remove cap screws (B) and lift off housing to the front.

-UN-04NOV94
LX007219
LX,CRA50 002784-19-01OCT93

TM4574 (01DEC99) 55-00-15 6110 to 6510S Tractors

070200
PN=400
 Removal and Installation of Components/Range transmission

INSTALLING RANGE TRANSMISSION

HOUSING

Thoroughly clean sealing surfaces. Install new

gasket (A).

-UN-18NOV94
NOTE: It is recommended to clean front wheel drive
clutch flange before installing range transmission
housing.

LX002632
Move range transmission in direction of differential
housing by means of a suitable hoist.

While applying smooth pressure, insert differential

housing dowel pins (B) into range transmission bores.

-UN-18NOV94
LX002633
LX,CRA50 002785-19-01OCT93

Tighten cap screws (A) to 120 N·m (90 lb-ft).

IMPORTANT: Tighten cap screws in cross-wise

fashion (alternately by small amounts).

-UN-18NOV94
LX002329

LX,5500 018129-19-01APR98

For adjusting shifting mechanism refer to Group 30 in

this Section.

LX,50,00 005114-19-01OCT93

TM4574 (01DEC99) 55-00-16 6110 to 6510S Tractors

070200
PN=401
 Removal and Installation of Components/Range transmission

Install new shift cover gasket (A) at transmission

housing.

Install shift cover. Tighten cap screws to 30 N·m

(22 lb-ft).

-UN-03MAY96
NOTE: Observe through open front wheel drive flange if
shifter shaft journals engage into shifter fork
notches.

LX007220
LX,CRA50 003092-19-01OCT93

Depending on version of transmission, remove the

PowrQuad module, gear transmission, option
transmission or creeper. See relevant part of this
Manual.

-UN-18NOV94
LX002331
LX,5500 018130-19-01APR98

Install front wheel drive clutch, if equipped (refer to

Section 56, Group 00).

-UN-18NOV94
LX002326
LX,CRA50 002788-19-01OCT93

For further assembly, reverse removal procedure.

LX,CRA50 002789-19-01OCT93

TM4574 (01DEC99) 55-00-17 6110 to 6510S Tractors

070200
PN=402
 Removal and Installation of Components/Range transmission

TM4574 (01DEC99) 55-00-18 6110 to 6510S Tractors

070200
PN=403
 Group 05
Transmission Shift Controls

SPECIFICATIONS

Item Measurement Specification

Shift lever to support, self-locking Torque 35 N·m (25 lb-ft)

hex. nut

Adjusting the reverse drive lever

linkage

without creeper or Length 299.5 mm ± 1 mm

option transmission (11.80 in. ± 0.04 in.)

with creeper or Length 468.5 mm ± 1 mm

option transmission (18.45 in. ± 0.04 in.)

Quadrants Preload 0.9 mm to 1.5 mm

(0.035 in. to 0.059 in.)

LX,5505 016741-19-01APR98

TM4574 (01DEC99) 55-05-1 6110 to 6510S Tractors

070200
PN=404
 Transmission Shift Controls/Exploded views and assembly

GEAR SHIFT LINKAGE WITHOUT REVERSE INTERLOCK

-UN-16NOV99
LX1024015

1—Shifting gate 11—Shift lever 18—Shift quadrant, parking 25—Bowden cable, forward
2—Handle 12—Bearing bushing lock and reverse
3—Cap (4 used) 19—Shim (thickness as 26—Bowden cable, 1st to 4th
4—Cap 13—Washer (6 used) required) gears
5—Handle 14—Shift quadrant, forward 20—Console 27—Shift lever 1
6—Cap screw and reverse 21—Parking lock spring 28—Shift lever 1
7—Washer 15—Shift lever 22—Bracket 29—Knob 1
8—Bearing pin 16—Support 23—Rubber sleeve
9—Belleville spring (4 used) 17—Self-locking hex. nut 24—Bowden cable, parking
10—Shift quadrant, 1st to 4th lock
gears

NOTE: Reverser control on shift console.

1 Orchard tractors only LX,5505 016750-19-01NOV99

TM4574 (01DEC99) 55-05-2 6110 to 6510S Tractors

070200
PN=405
 Transmission Shift Controls/Exploded views and assembly

-UN-18SEP97
LX1017513
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (17) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

3. Before screwing on knob (29), apply SICOMET 77 d (max.) = 0.3 mm + 1.5 mm = 1.8 mm
(AL64360) to the thread. d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

In this example, shim (19) must be 1.5 mm

Adjusting pretension at quadrants (0.059 in.) thick.

1. Install parts (6) to (18).

Installing the bowden cables
NOTE: Install washers (13) with coated side nearest
to shift quadrant. When installing, make sure bowden cables are not
too tight or bent.
2. Without pretensioning the belleville springs (9),
measure distance (a), which is how far bearing pin
(8) sticks out.

3. Calculate thickness of shims (d). Add between

0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a).
The sum represents the thickness of shims to be
used (19).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)
1.5 mm (0.059 in.)

LX,5505 012371-19-01APR98

TM4574 (01DEC99) 55-05-3 6110 to 6510S Tractors

070200
PN=406
 Transmission Shift Controls/Exploded views and assembly

GEAR SHIFT LINKAGE WITH REVERSE INTERLOCK

-UN-17JAN00
LX1024016

LX,5505 021208-19-01NOV99

TM4574 (01DEC99) 55-05-4 6110 to 6510S Tractors

070200
PN=407
 Transmission Shift Controls/Exploded views and assembly

1—Shifting gate 11—Shift lever 19—Shim (thickness as 27—Shift lever 1

2—Handle 12—Bearing bushing required) 28—Shift lever 1
3—Cap (4 used) 20—Console 29—Knob 1
4—Cap 13—Washer (6 used) 21—Parking lock spring 30—Guide
5—Handle 14—Shift quadrant, forward 22—Bracket 31—Spring
6—Cap screw and reverse 23—Rubber sleeve 32—Plate
7—Washer 15—Shift lever 24—Bowden cable, parking 33—Guide bushing
8—Bearing pin 16—Support lock 34—Cam
9—Belleville spring (4 used) 17—Self-locking hex. nut 25—Bowden cable, forward 35—Grease fitting2
10—Shift quadrant, 1st to 4th 18—Shift quadrant, parking and reverse
gears lock 26—Bowden cable, 1st to 4th
gears

NOTE: Reverser control on shift console.

1 Orchard tractors only

2 Only on tractors without cab LX,5505 021209-19-01NOV99

TM4574 (01DEC99) 55-05-5 6110 to 6510S Tractors

070200
PN=408
 Transmission Shift Controls/Exploded views and assembly

-UN-18SEP97
LX1017513
Assembly:

1. Assemble shift linkage parts using illustration as a 4. If necessary, round off the result. When (d) is at its
guide. minimum, round the sum up. When (d) is at its
maximum, round the sum down.
2. Tighten self-locking hex. nut (17) to 35 N·m
(25 lb-ft). Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

3. Before screwing on knob (29), apply SICOMET 77
1.5 mm (0.059 in.)
(AL64360) to the thread.

Apply John Deere EP multi-purpose grease to all the

Sample calculation:
moving parts on bearing pin (8).
Bearing pin sticks out by:
Adjusting pretension at quadrants
a = 0.3 mm (0.012 in.)
1. Install parts (6) to (18).
d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
d (min.) = 0.012 in. + 0.035 in. = 0.047 in.
NOTE: Install washers (13) with coated side nearest
to shift quadrant.
d (max.) = 0.3 mm + 1.5 mm = 1.8 mm
d (max.) = 0.012 in. + 0.059 in. = 0.071 in.
2. Without pretensioning the belleville springs (9),
measure distance (a), which is how far bearing pin
In this example, shim (19) must be 1.5 mm
(8) sticks out.
(0.059 in.) thick.
3. Calculate thickness of shims (d). Add between
Installing the bowden cables
0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a).
The sum represents the thickness of shims to be
When installing, make sure bowden cables are not
used (19).
too tight or bent.
d (min.) = a + 0.9 mm (0.035 in.)
d (max.) = a + 1.5 mm (0.059 in.)

LX,5505 021210-19-01NOV99

TM4574 (01DEC99) 55-05-6 6110 to 6510S Tractors

070200
PN=409
 Transmission Shift Controls/Exploded views and assembly

RANGE SHIFT LINKAGE WITHOUT REVERSE INTERLOCK

-UN-16NOV99
LX1024017

A—Cap H—Bearing bushing (4 used) O—Bushing T—Bowden cable, ranges C

B—Handle I—Quadrant, ranges A and B P—Washer and D
C—Shifting gate J—Washer (3 used) Q—Shim (thickness as U—Rubber sleeve
D—Screw K—Support required) V—Shift lever 1
E—Washer L—Self-locking hex. nut R—Bracket W—Knob 1
F—Bearing pin M—Shift lever S—Bowden cable, ranges A
G—Belleville springs N—Quadrant, ranges C and and B
(4 used) D

NOTE: Reverser control on shift console.

1 Orchard tractors only LX,5505 016751-19-01NOV99

TM4574 (01DEC99) 55-05-7 6110 to 6510S Tractors

070200
PN=410
 Transmission Shift Controls/Exploded views and assembly

-UN-23JUL97
LX1016620
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (L) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

3. Before screwing on knob (W), apply SICOMET 77 d (max.) = 0.3 mm + 1.5 mm = 1.8 mm
(AL64360) to the thread. d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

In this example, shim (Q) must be 1.5 mm (0.059 in.)

Adjusting pretension at quadrants thick.

1. Install parts (D) to (P).

Installing the bowden cables
2. Without pretensioning the belleville springs (G),
measure distance (a), which is how far bearing pin When installing, make sure bowden cables are not
(F) sticks out. too tight or bent.

3. Calculate thickness of shims (d). Add between

0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a).
The sum represents the thickness of shims to be
used (Q).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)

LX,5505 012373-19-01JUL97

TM4574 (01DEC99) 55-05-8 6110 to 6510S Tractors

070200
PN=411
 Transmission Shift Controls/Exploded views and assembly

RANGE SHIFT LINKAGE WITH REVERSE INTERLOCK

-UN-18JAN00
LX1024018
A—Cap H—Bearing bushing (4 used) O—Bushing T—Bowden cable, ranges C
B—Handle I—Quadrant, ranges A and B P—Washer and D
C—Shifting gate J—Washer (3 used) Q—Shim (thickness as U—Rubber sleeve
D—Grease fitting2 K—Support required) V—Shift lever 1
E—Bushing L—Self-locking hex. nut R—Bracket W—Knob 1
F—Bearing pin M—Shift lever S—Bowden cable, ranges A X—Guide
G—Belleville springs N—Quadrant, ranges C and and B
(4 used) D

NOTE: Reverser control on shift console.

1 Orchard tractors only

2 Only on tractors without cab LX,5505 021211-19-01NOV99

TM4574 (01DEC99) 55-05-9 6110 to 6510S Tractors

070200
PN=412
 Transmission Shift Controls/Exploded views and assembly

-UN-23JUL97
LX1016620
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (L) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

3. Before screwing on knob (W), apply SICOMET 77 d (max.) = 0.3 mm + 1.5 mm = 1.8 mm
(AL64360) to the thread. d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

Apply John Deere EP multi-purpose grease to all the In this example, shim (Q) must be 1.5 mm (0.059 in.)
moving parts on bearing pin (F). thick.

Adjusting pretension at quadrants Installing the bowden cables

1. Install parts (D) to (P). When installing, make sure bowden cables are not
too tight or bent.
2. Without pretensioning the belleville springs (G),
measure distance (a), which is how far bearing pin
(F) sticks out.

3. Calculate thickness of shims (d). Add between

0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a).
The sum represents the thickness of shims to be
used (Q).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Avaialble

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)
LX,5505 021212-19-01NOV99

TM4574 (01DEC99) 55-05-10 6110 to 6510S Tractors

070200
PN=413
 Transmission Shift Controls/Exploded views and assembly

REVERSER CONTROL ON STEERING COLUMN

-UN-18SEP97
LX1017087

LX,5505 012374-19-01JUL97

TM4574 (01DEC99) 55-05-11 6110 to 6510S Tractors

070200
PN=414
 Transmission Shift Controls/Exploded views and assembly

A—Housing H—Decal N—Lever T—Spacer bushing (2 used)

B—Decal I—Cap O—Spring pin U—Spacer bushing1 (2 used)
C—Indicator J—Mounting plate P—Spring clip (2 used) V—Housing
D—Grip K—Shaft Q—Counter-bearing W—Pin
E—Housing L—Bushing (2 used) R—Bowden cable X—Coil spring
F—Lever M—Washer S—Bowden cable1 Y—Threaded pin
G—Guard rail

Assembly:

1. Assemble shift linkage parts using illustration as a NOTE: When installing, make sure bowden cables
guide. are not too tight or bent.

2. Threaded pin (Y) must be coated with

LOCTITE 242 (TY9370).

1 6110L to 6410L tractors LX,5105 016747-19-01APR98

TM4574 (01DEC99) 55-05-12 6110 to 6510S Tractors

070200
PN=415
 Transmission Shift Controls/Exploded views and assembly

GEAR SHIFT LINKAGE (REVERSER CONTROL ON STEERING COLUMN)

-UN-16NOV99
LX1024019

A—Shifting gate F—Bearing pin I—Shift quadrant, 1st to 4th L—Bushing

B—Cap G—Belleville springs gears M—Rubber sleeve
C—Handle (4 used) J—Bearing bushing N—Bowden cable, 1st to 4th
D—Cap screw H—Bushing K—Shift lever gears
E—Washer

Assembly: NOTE: During installation of parts, make sure that

bowden cables are not bent or tensioned.
1. Assemble shift linkage parts using illustration as a
guide.

LX,5505 012156-19-01NOV99

TM4574 (01DEC99) 55-05-13 6110 to 6510S Tractors

070200
PN=416
 Transmission Shift Controls/Exploded views and assembly

RANGE SHIFT LINKAGE (REVERSER CONTROL ON STEERING COLUMN)

-UN-16NOV99
LX1024020

1—Cap 9—Bearing pin 17—Bushing 1 23—Bowden cable, ranges A

2—Handle 10—Bearing pin 18—Quadrant 2, ranges E and B
3—Shifting gate 2 11—Belleville spring (4 used) and F 24—Bowden cable, ranges C
4—Parking lock switch 12—Shift quadrant, ranges A 19—Washer and D
5—Cap screw and B 20—Shim (thickness as 25—Bowden cable 2, ranges
6—Washer (5 used) 13—Support required) E and F
7—Bearing bushing (5 used) 14—Self-locking hex. nut 21—Bracket 26—Rubber sleeve
8—Shift segment, parking 15—Shift lever 22—Bowden cable, parking
lock 16—Shift quadrant, ranges C lock
and D

1 16-speed transmission 2 20- and 24-speed transmission LX,5505 016742-19-01NOV99

TM4574 (01DEC99) 55-05-14 6110 to 6510S Tractors

070200
PN=417
 Transmission Shift Controls/Exploded views and assembly

-UN-23JUL97
LX1016978
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (14) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

d (max.) = 0.3 mm + 1.5 mm = 1.8 mm

Adjusting pretension at quadrants d (max.) = 0.012 in. + 0.059 in. = 0.071 in.

1. Install parts (5) to (19). In this example, shim (20) must be 1.5 mm
(0.059 in.) thick.
2. Without pretensioning the belleville springs (11),
measure distance (a), which is how far bearing pin
(10) sticks out. Installing the bowden cables

3. Calculate thickness of shims (d). Add between When installing, make sure bowden cables are not
0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) to (a). too tight or bent.
The sum represents the thickness of shims to be
used (20).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of Shims Available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)

LX,5505 012158-19-01APR97

TM4574 (01DEC99) 55-05-15 6110 to 6510S Tractors

070200
PN=418
 Transmission Shift Controls/Exploded views and assembly

RANGE SHIFT LINKAGE (AUTOQUAD TRANSMISSION)

-UN-16NOV99
LX1024014

1—Gear selector 9—Bearing pin 16—Shift quadrant, ranges C 22—Bowden cable, parking
2—Handle 10—Bearing pin and D lock
3—Shifting gate 11—Belleville spring (4 used) 17—Shift quadrant, ranges E 23—Bowden cable, ranges A
4—Parking lock switch 12—Shift quadrant, ranges A and F and B
5—Cap screw and B 18—Washer 24—Bowden cable, ranges C
6—Washer (5 used) 13—Support 19—Shim (thickness as and D
7—Bearing bushing (5 used) 14—Self-locking hex. nut required) 25—Bowden cable, ranges E
8—Shift segment, parking 15—Shift lever with wiring 20—Bracket and F
lock harness 21—Cap screw 26—Rubber sleeve

LX,5505NA017947-19-01NOV99

TM4574 (01DEC99) 55-05-16 6110 to 6510S Tractors

070200
PN=419
 Transmission Shift Controls/Exploded views and assembly

-UN-13JUL98
LX1020102
Assembly: Sample calculation:

1. Assemble shift linkage parts using illustration as a Bearing pin sticks out by:
guide. a = 0.3 mm (0.012 in.)

2. Tighten self-locking hex. nut (14) to 35 N·m d (min.) = 0.3 mm + 0.9 mm = 1.2 mm
(25 lb-ft). d (min.) = 0.012 in. + 0.035 in. = 0.047 in.

Adjusting pretension at quadrants d (max.) = 0.3 mm + 1.5 mm = 1.8 mm

d (max.) = 0.012 in. + 0.059 in. = 0.071 in.
1. Install parts (5) to (18).
In this example, shim (19) must be 1.5 mm
2. Without pretensioning the belleville springs (11), (0.059 in.) thick.
measure distance (a), which is how far bearing pin
(10) sticks out. Installing the bowden cables

3. Calculate spacer washer thickness (d). Add When installing, make sure bowden cables are not
between 0.9 mm (0.035 in.) and 1.5 mm (0.059 in.) too tight or bent.
to (a). The sum represents the thickness of shims to
be used (19).

d (min.) = a + 0.9 mm (0.035 in.)

d (max.) = a + 1.5 mm (0.059 in.)

4. If necessary, round off the result. When (d) is at its

minimum, round the sum up. When (d) is at its
maximum, round the sum down.

Thickness of shims available

1.0 mm (0.039 in.) 2.0 mm (0.078 in.)

1.5 mm (0.059 in.)

LX,5505 017948-19-01MAY98

TM4574 (01DEC99) 55-05-17 6110 to 6510S Tractors

070200
PN=420
 Transmission Shift Controls/Exploded views and assembly

TM4574 (01DEC99) 55-05-18 6110 to 6510S Tractors

070200
PN=421
 Transmission Shift Controls/PowrQuad transmission

REVERSER CONTROL LINKAGE

ADJUSTMENT

N CAUTION: Do not perform any adjustments

with the engine running because the tractor

-UN-12MAY97
could move unexpectedly. Switch off the
ignition and remove the key.

NOTE: The length of the reverser control linkage (A) can

LX1016459
also be determined and adjusted when removed.

Measure the length (a) of the reverser control linkage.

Adjust the reverser control linkage to the specified length

using the yokes as required.

Specified length (a):

W/out creeper or interm. box . . . . . . . . . . . . 299.5 mm ± 1 mm
(11.80 in. ± 0.04 in.)
With creeper or interm. box . . . . . . . . . . . . . 468.5 mm ± 1 mm
(18.45 in. ± 0.04 in.)

When installed, the reverser control linkage should be in

the lower hole on lever (B) and in the right hole of lever
(C).

Check shifting and parking lock action.

LX,5505 016743-19-01APR98

TM4574 (01DEC99) 55-05-19 6110 to 6510S Tractors

070200
PN=422
 Transmission Shift Controls/PowrQuad transmission

ADJUSTING SHIFTER AND PARKING LOCK

— REVERSER CONTROL ON SHIFT
CONSOLE

N CAUTION: Do not adjust the shifter with the

engine running because the tractor could move
unexpectedly. Switch off the ignition and
remove the key.

Checking and Adjusting Range Shifter

1. Move the range shift lever (C) back and forth in the
neutral zone.

-UN-12MAY97
The lever should not curve during movement and should
not contact the gear lever slots.

2. If necessary, disconnect cables (D) and (E). Adjust by

turning the applicable yokes. Reconnect the cables and

LX1016460
recheck the adjustment.

Checking and Adjusting Speed Shifter

1. Actuate the speed shift lever (B).

All speeds (1-2-3-4) should be selectable.

2. Disconnect cable (F) if necessary. Adjust by turning

the yoke. Reconnect the cable and recheck the
adjustment.

Checking and Adjusting Reverser Control

1. Make sure the reverser control linkage is correctly

adjusted.

2. Actuate the F-N-R lever (A).

-UN-12MAY97
The F-N-R lever should be centered in the shift slots. It
should properly move into and out of the forward and
reverse positions.
LX1016461

3. Disconnect cable (H) if necessary. Turn the yoke so

that the lever is centered in the shift slot when in the
neutral position. Reconnect the cable and recheck the
adjustment.
A—F-N-R Lever
4. Adjust the parking lock. B—Speed Shift Lever
C—Range Shift Lever
D—Range C and D Cable
E—Range A and B Cable
F—1st to 2nd Speed Cable
G—Forward/Reverse Cable
H—Parking Lock Cable

LX,5505 016744-19-01APR98

TM4574 (01DEC99) 55-05-20 6110 to 6510S Tractors

070200
PN=423
 Transmission Shift Controls/PowrQuad transmission

Adjusting the parking lock

1. Make sure that the reverse drive lever is adjusted

correctly.

-UN-12MAY97
2. Disengage the parking lock cable (E).

3. With the F-N-R lever (A) in neutral, adjust stop screw

(D) so that the parking lock shift segment (C) is aligned
exactly with shift segment (B; see arrow).

LX1016462
4. Press down firmly on the parking lock cable yoke, so
that the parking lock cannot operate.

5. Pull gently on the yoke of the cable so that the free

play before actuation (approx. 2 mm; 0.08 in.) is
removed from the cable. Hold the cable in this
zero-clearance position and turn the yoke until the bores
in the yoke are aligned exactly with the bores in the shift
segment. Engage the cable again. Secure the yoke with
a locknut and make sure the yoke is not twisted on the
parking lock quadrant.

A—F-N-R Lever
B—Forward/reverse shift segment
C—Parking lock shift segment
D—Stop screw
E—Parking lock cable

-UN-12MAY97
LX1016463
LX,5505 016745-19-01APR98

TM4574 (01DEC99) 55-05-21 6110 to 6510S Tractors

070200
PN=424
 Transmission Shift Controls/PowrQuad transmission

ADJUSTING THE SHIFT LINKAGE AND

PARKING LOCK — REVERSER CONTROL
ON STEERING COLUMN

N CAUTION: Do not adjust shift linkage with

engine running, as tractor may move. Shut off
engine and remove ignition key.

Checking and adjusting the gear shift linkage

1. Actuate the gear shift lever (A).

-UN-02JUL97
It must be possible to shift all gears (1-2-3-4).

2. If necessary, disengage bowden cable (C). Adjust it

by turning the yoke. Engage the bowden cable and

LX1016981
repeat the adjustment.

Checking and adjusting the range shift linkage

1. Move range shift lever (B) to and fro within the

neutral zone (see arrow).

Shift lever must neither catch nor touch the shift gate.

2. If necessary, disengage bowden cables (E), (F) and

(G)*. Adjust them by turning the yokes.

3. Engage the bowden cables again and repeat the

adjustment.

-UN-02JUL97
4. Adjust the parking lock.

A—Gear shift lever

B—Range shift lever

LX1016982
C—Bowden cable, 1st to 4th gear
D—Bowden cable, parking lock
E—Bowden cable, ranges A and B
F—Bowden cable, ranges C and D
G—Bowden cable*, ranges E and F

* 20- and 24-speed transmissions only LX,5505 012154-19-01APR97

TM4574 (01DEC99) 55-05-22 6110 to 6510S Tractors

070200
PN=425
 Transmission Shift Controls/PowrQuad transmission

Adjusting the parking lock

1. Make sure that the range shift lever is adjusted

correctly. i.e. shift quadrants (B)* (C) and (D) must be
aligned precisely (see illustration opposite, above).

-UN-02JUL97
2. Disengage parking lock cable (I).

3. With range shift lever (A) in neutral, slacken off

screws (G) and adjust the stop (F) so that the parking

LX1016983
lock shift quadrant (E) is aligned precisely with the other
shift quadrants (see arrow). Retighten screws (G).

4. Press down firmly on the parking lock cable yoke so

that the parking lock cannot operate.

5. Pull gently on the cable yoke so that the free play

before actuation (approx. 2 mm; 0.08 in.) is removed
from the cable. Hold the cable in this zero-clearance
position and turn the yoke until the bores in the yoke are
aligned exactly with the bores in the shift quadrant.
Reconnect the cable. Secure the yoke with a locknut and

-UN-12MAY97
make sure the yoke is not twisted on the parking lock
quadrant.

6. Recheck the adjustment.

LX1016467
7. Adjust the F-N-R lever (mechanical reverser control
only).

A—Range shift lever

B—Shift quadrant*, ranges E and F
C—Shift quadrant, ranges C and D
D—Shift quadrant, ranges A and B
E—Shift quadrant, parking lock
F—Stop, parking lock shift quadrant
G—Screws
H—Parking lock switch (electrical reverser control
only)
I—Parking lock cable

-UN-02JUL97
LX1016984

* 20-and 24-speed transmissions only LX,5505 016746-19-01APR98

TM4574 (01DEC99) 55-05-23 6110 to 6510S Tractors

070200
PN=426
 Transmission Shift Controls/PowrQuad transmission

Adjusting the reverse drive lever

1. Make sure that the forward/reverse linkage is adjusted

correctly.

-UN-12MAY97
2. Move the range shift lever to neutral.

3. Pull the reverse drive lever upwards.

4. In neutral position, reverse drive lever must be

LX1016468
centered precisely in the shift gate (see arrow). It must
be possible to move the lever to forward and reverse
positions.

5. If necessary, disengage bowden cable (A). Turn the

yoke so that neutral is achieved when the reverse drive
lever is centered precisely in the gate. Engage the
bowden cable and repeat the adjustment.

-UN-26NOV96
LX1016003
LX,25515 011909-19-01FEB97

TM4574 (01DEC99) 55-05-24 6110 to 6510S Tractors

070200
PN=427
 Transmission Shift Controls/AutoQuad transmission

ADJUSTING THE SHIFT LINKAGE AND

PARKING LOCK — AUTOQUAD
TRANSMISSION

N CAUTION: Do not adjust the shift linkage with

the engine running because the tractor could
move unexpectedly. Switch off ignition and
remove key.

Range shift linkage test and adjustment

-UN-24FEB98
1. Move the shift lever (A) back and forth in the neutral
zone (see the arrow).

Shift lever should neither catch nor touch the shift gate.

LX1020122
2. If necessary, disconnect cables (B)*, (C) and (D).
Adjust by turning the applicable clevises.

3. Reconnect the cables and recheck the adjustment.

4. Then adjust the parking lock.

A—Selector lever
B—Bowden cable*, ranges E and F
C—Bowden cable, ranges C and D
D—Bowden cable, ranges A and B
E—Bowden cable, parking lock

-UN-24FEB98
LX1020123

* 20- and 24-gear transmissions only LX25515NA015829-19-01NOV99

TM4574 (01DEC99) 55-05-25 6110 to 6510S Tractors

070200
PN=428
 Transmission Shift Controls/AutoQuad transmission

SHIFTER AND PARKING LOCK

ADJUSTMENT

N CAUTION: Do not adjust the shifter with the

engine running because the tractor could move
unexpectedly. Switch off the ignition and
remove the key.

Checking and Adjusting Range Shifter

1. Move the shift lever (A) back and forth in the neutral

-UN-24FEB98
zone (see the arrow).

The lever should not curve during movement and should

not contact the gear lever slots.

LX1020122
2. If necessary, disconnect cables (B)*, (C) and (D).
Adjust by turning the applicable clevises.

3. Reconnect the cables and recheck the adjustment.

4. Next adjust the parking lock.

A—Shift Lever
B—Range E and F Cable
C—Range C and D Cable
D—Range A and B Cable
E—Parking Lock Cable

-UN-24FEB98
LX1020123

* 20- and 24-speed transmissions only LX25515 015829-19-01JAN98

TM4574 (01DEC99) 55-05-26 6110 to 6510S Tractors

070200
PN=429
 Transmission Shift Controls/Adjusting the clutch pedal

CLUTCH PEDAL ADJUSTMENT

1. Disconnect the operating cable yoke.

2. Depress clutch pedal completely, then push it up

completely. Measure distance “a”.

To determine distance “a” place a ruler at lower pedal

stop and measure the distance from the lower bore edge
(with clutch pedal at lower stop) to the lower bore edge
(with clutch pedal at upper stop).

Distance “a” must be 51 ± 1 mm (2.01 ± 0.04 in.)

3. Adjust distance “a” by means of adjusting screw (B).

Tighten lock nut (A) to 15 N·m (11 lb-ft).

-UN-17MAR95
4. Re-check distance “a”.

5. Raise the clutch pedal to the upper stop and turn the
operating cable yoke until bores of yoke and pedal are

LX009890
aligned. Reconnect and secure the yoke.

-UN-16MAR95
LX009874

LX,5505 016752-19-01APR98

TM4574 (01DEC99) 55-05-27 6110 to 6510S Tractors

070200
PN=430
 Transmission Shift Controls/Adjusting the clutch pedal

TM4574 (01DEC99) 55-05-28 6110 to 6510S Tractors

070200
PN=431
 Group 10
PowrQuad Module

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

RW19948A -UN-17MAR98

Bushing Installer . . . . . . . . . . . . . . . . . . . . . JDG765

Install bushings

RX,JDG765 -19-17MAR98

RW18997 -UN-19MAY92

Clip Puller . . . . . . . . . . . . . . . . . . . . . . . . . JDG766

Remove transmission valve bore plugs

RX,JDG766 -19-30APR92

RW19950 -UN-19MAY92

Planetary Installation Tool . . . . . . . . . . . . . . JDG772

Assemble the planetary housing

RX,JDG772 -19-30APR92

RW20979 -UN-17AUG92

Spring Compressor . . . . . . . . . . . . . . . . . . . JDG773

Assemble the planetary

RX,JDG773 -19-02MAY92

RW21614 -UN-17AUG92

Seal Installer . . . . . . . . . . . . . . . . . . . . . . . JDG775

Install input shaft seal in front valve housing

RX,JDG775 -19-18MAR93

Wooden prism . . . . . . . . . . . . . . . Self-manufactured

Removing and installing the spring pin in the clutch

pedal valve
-UN-19SEP94
LX001761

LX,50,10 002097-19-01MAY97

TM4574 (01DEC99) 55-10-1 6110 to 6510S Tractors

070200
PN=432
 PowrQuad Module/Other material

SERVICE EQUIPMENT AND TOOLS

NOTE: Order tools from the U.S. SERVICEGARD™ Catalog or from the European Microfiche Tool Catalog
(MTC). Some tools may be available from a local supplier.

Name Use

D01003AA Repair Stand Hold transmission during repair

D01047AA Puller Set Remove bearings and bushings

D01045AA Bushing, Bearing, and Seal Driver Set Remove and install bearing cups, bearing
cones, and bushings

* DFRW79 Piston Holding Tool Hold pistons in housing during assembly

* Dealer Fabricated Tool—See Section 99 RX15005510,1 -19-02MAY92

OTHER MATERIAL

Number Name Use

R38295 Bearing Roller Temporary dowel pins for adjusting

shift valve plate leaf springs

TY9375 (TY9374*) Pipe Sealant Seal cap screws

T43512 (TY9370*) Thread Lock and Sealer Install shift valve housing
(Medium Strength) leaf spring cap screws

* Smaller Size RX15005510,2 -19-14JUL92

TM4574 (01DEC99) 55-10-2 6110 to 6510S Tractors

070200
PN=433
 PowrQuad Module/Specifications

SPECIFICATIONS

Item Measurement Specification

Tightening torques

Cooler relief valve plug Torque 30 N·m (22 lb-ft)

Pressure regulating valve plug Torque 30 N·m (22 lb-ft)

Clutch cooling valve plug Torque 30 N·m (22 lb-ft)

Clutch pedal valve plug Torque 30 N·m (22 lb-ft)

Air pump manifold to front cover Torque 20 to 30 N·m (15 to 22 lb-ft)

Front valve housing to front cover Torque 16 N·m (11 lb-ft)

Front cover to transmission Torque 61 N·m (45 lb-ft)

(planetary housing)

Neutral start switch Torque 14 N·m (10 lb-ft)

Speed valve plug Torque 30 N·m (22 lb-ft)

Leaf spring cap screw Torque 16 N·m (11 lb-ft)

Modulator shift valve plug Torque 44 N·m (32 lb-ft)

Shift control valve housing to Torque 10 N·m (7 lb-ft)

transmission (planetary housing)

Reverser clutch drum to carrier Torque 50 N·m (37 lb-ft)

Direct drive clutch retaining plate Torque 26 N·m (19 lb-ft)

Planetary housing to B1 piston Torque 10 N·m (7 lb-ft)

housing, cap screw

Reverser housing to transmission Torque 50 N·m (37 lb-ft)

(planetary housing)

Outer speed and forward/reverse Torque 15 N·m (11 lb-ft)

lever stop, cap screws

Cap screws on leaf springs Torque 15 N·m (11 lb-ft)

Continued on next page

TM4574 (01DEC99) 55-10-3 6110 to 6510S Tractors

070200
PN=434
 PowrQuad Module/Specifications

Item Measurement Specification

Spring test values (approximate)

Spring on pressure regulating valve

6100-6410, Free length 133 mm (5.3 in.)

6110L-6410L and Test length 118 mm at 275 to 335 N
6310S-6410S (4.6 in. at 62 to 75 lb)

6510L and 6510S Free length 135 mm (5.3 in.)

Test length 118 mm at 318 to 388 N
(4.6 in. at 72 to 87 lb)

Springs on clutch pedal valve

Inner spring Free length 61.9 mm (2.4 in.)

Test length 58.6 mm at 21 to 27 N
(2.2 in. at 5 to 6 lb)

Outer spring Free length 57.6 mm (2.2 in.)

Test length 55.5 mm at 21 to 27 N
(2.2 in. at 5 to 6 lb)

Spring on cooler relief valve Free length 77 mm (3.0 in.)

Test length 64 mm at 167 to 203 N
(2.5 in. at 38 to 46 lb)

Spring on filter relief valve Free length 96.7 mm (3.8 in.)

Test length 83 mm at 54 to 66 N
(3.3 in. at 12 to 15 lb)

Spring on lube relief valve Free length 44.5 mm (1.8 in.)

Test length 33 mm at 53 to 67 N
(1.3 in. at 12 to 15 lb)

Spring on clutch cooling valve Free length 80 mm (3.1 in.)

Test length 64 mm at 180 to 210 N
(4.6 in. at 72 to 87 lb)

Spring on fwd/rev. cooling control Free length 37 mm (1.5 in.)

valve Test length 32 mm at 42 to 50 N
(1.3 in. at 9 to 11 lb)

Spring on fwd/rev. modulator valve Free length 36.3 mm (1.4 in.)

Test length 23.9 mm at 36 N
(0.9 in. at 8 lb)

Continued on next page

TM4574 (01DEC99) 55-10-4 6110 to 6510S Tractors

070200
PN=435
 PowrQuad Module/Specifications

Item Measurement Specification

Forward/reverse modulator valve,

springs on accumulator piston

Inner spring Free length 156 mm (6.1 in.)

Test length 142 mm at 20 to 25 N
(5.6 in. at 4 to 6 lb)

Outer spring Free length 73.5 mm (2.9 in.)

Test length 43.5 mm at 290 to 354 N
(1.7 in. at 65 to 80 lb)

Middle spring Free length 155 mm (6.1 in.)

Test length 142 mm at 55 to 60 N
(5.6 in. at 12 to 13 lb)

Spring on air pump piston Free length 43.5 mm (1.7 in.)

Test length 21.5 mm at 81 N
(0.8 in. at 18 lb)

Reverse brake piston return spring Free length 44.5 mm (1.8 in.)
Test length 36.3 mm at 570 to 696 N
(1.4 in. at 128 to 156 lb)

Reverse drive carrier/vehicle clutch Free length 44.5 mm (1.8 in.)

piston return spring Test length 36.3 mm at 570 to 696 N
(1.4 in. at 128 to 156 lb)

B1—B2 piston return spring Free length 35.7 mm (1.4 in.)

Test length 26 mm at 142 N
(1.1 in. at 32 lb)

B3 piston return spring Free length 35.7 mm (1.4 in.)

Test length 26 mm at 142 N
(1.1 in. at 32 lb)

C4 piston return spring Free length 41 mm (1.6 in.)

Test length 32 mm at 142 N
(1.3 in. at 32 lb)

Spring on engagement override Free length 40 mm (1.6 in.)

valve (EOV) Test length 31.5 mm at 28 to 34 N
(1.2 in. at 6 to 8 lb)

Shift sump valve spring Free length 52.5 mm (2.1 in.)

Test length 29.7 mm at 17 N
(1.2 in. at 4 lb)

Springs on speed shifter valve Free length 53 mm (2.3 in.)

(3 used) Test length 40.1 mm at 84 to 102 N
(1.5 in. at 19 to 23 lb)

Continued on next page

TM4574 (01DEC99) 55-10-5 6110 to 6510S Tractors

070200
PN=436
 PowrQuad Module/Specifications

Item Measurement Specification

Springs on speed modulator valve

Inner spring Free length 111 mm (4.4 in.)

Test length 89 mm at 30 to 36 N
(3.5 in. at 7 to 8 lb)

Outer spring Free length 70 mm (2.8 in.)

Test length 43.5 mm at 105 to 109 N
(1.7 in. at 24 to 29 lb)

Spring on speed valve Free length 15.5 mm (0.6 in.)

Test length 10.3 mm at 18 to 22 N
(0.4 in. at 4 to 5 lb)

Detent spring Free length 31 mm (1.2 in.)

Test length 19.4 mm at 12 N
(0.8 in. at 2.7 lb)

LX44935515,1NA -19-01NOV99

TM4574 (01DEC99) 55-10-6 6110 to 6510S Tractors

070200
PN=437
 PowrQuad Module/Transmission components

TRANSMISSION COMPONENTS

-UN-19APR93
RW18820MA
A—Transmission D—Front Cover/Valve F—Reverse Brake Housing H—Shift Valve Housing
B—Front Valve Housing Housing Assembly G—Planetary/Reverse Brake
C—Transmission Front Cover E—Planetary Housing Housing Assembly

RX1500M5510,2 -19-15SEP93

TM4574 (01DEC99) 55-10-7 6110 to 6510S Tractors

070200
PN=438
 PowrQuad Module/Remove front cover/valve housing

INSTALL TRANSMISSION IN REPAIR STAND

Remove PowrQuad Module, see Group 00.

Install the transmission mounting fixture into the

D01003AA Repair Stand.

Remove transmission output shaft and auxiliary drive

shaft, from the rear of the transmission assembly.

-UN-28APR92
RW20879
LX45165015,2 -19-07SEP93

REMOVE TRANSMISSION FRONT

COVER/FRONT VALVE HOUSING

Remove front cover-to-planetary housing cap screws (A)

and remove front cover/valve housing assembly.

NOTE: Cover-to-housing cap screws are a special

wax-coated, colored cap screw. DO NOT use a
substitute cap screw. When reusing the old cap
screws, completely coat with oil. Remove gasket
and clean both gasket surfaces.

-UN-28APR92
RW20902

RX1500M5510,4 -19-30SEP93

TM4574 (01DEC99) 55-10-8 6110 to 6510S Tractors

070200
PN=439
 PowrQuad Module/Remove front valve housing

REMOVE FRONT VALVE HOUSING

Remove clutch return spring (A).

Remove valve housing-to transmission front cover cap

screws and remove valve housing.

NOTE: Filter housing base, clutch return spring bracket,

and clutch cooling valve housing cap screws
must be removed.

Remove two gaskets and separator plate.

-UN-28APR92
Clean all gasket sealing surfaces.

RW20903
RX1500M5510,5 -19-15SEP93

Remove oil seal (A) from valve housing and install

new, if necessary, using JDG775 Seal Installer.

-UN-11JUL91
RW18845
RX15005510,2A -19-04NOV96

TM4574 (01DEC99) 55-10-9 6110 to 6510S Tractors

070200
PN=440
 PowrQuad Module/Front valve housing valves

VALVES IN FRONT VALVE HOUSING

-UN-23JUN98
LX1020337

A—Filter relief valve E—Accumulator piston F—Plug H—Forward/reverse

B—Cooler relief valve (forward/reverse G—Forward/reverse sump modulator valve
C—Lube relief valve modulation) valve I—Cover
D—Adjustable restrictor

LX44935515,4X -19-01APR98

TM4574 (01DEC99) 55-10-10 6110 to 6510S Tractors

070200
PN=441
 PowrQuad Module/Front valve housing valves

NEW SPRING SPECIFICATION

Cooler relief valve Accumulator piston (fwd/rev. modulation)

Free length (approx.) . . . . . . . . . . . . . . . . . . 77 mm (3.0 in.) Inner spring
Test length . . . . . . . . . . . . . . . . . . . 64 mm at 167 to 203 N Free length (approx.) . . . . . . . . . . . . . . . . . 156 mm (6.1 in.)
(2.5 in. at 38 to 46 lb) Test length . . . . . . . . . . . . . . . . . . . . 142 mm at 20 to 25 N
(5.6 in. at 4 to 6 lb)
Lube relief valve
Free length (approx.) . . . . . . . . . . . . . . . . . . 48 mm (1.9 in.) Middle spring
Test length . . . . . . . . . . . . . . . . . . . . . 35 mm at 45 to 55 N Free length (approx.) . . . . . . . . . . . . . . . . . 155 mm (6.1 in.)
(1.4 in. at 10 to 12 lb) Test length . . . . . . . . . . . . . . . . . . . . 142 mm at 55 to 60 N
(5.6 in. at 12 to 13 lb)
Forward/reverse modulator valve
Free length (approx.) . . . . . . . . . . . . . . . . . 36.3 mm (1.4 in.) Outer spring
Test length . . . . . . . . . . . . . . . . . . . . . . . . 23.9 mm at 36 N Free length (approx.) . . . . . . . . . . . . . . . . . 73.5 mm (2.9 in.)
(0.9 in. at 8 lb) Test length . . . . . . . . . . . . . . . . . . 43.5 mm at 290 to 354 N
(1.7 in. at 65 to 80 lb)
Filter relief valve
Free length (approx.) . . . . . . . . . . . . . . . . . 96.7 mm (3.8 in.)
Test length . . . . . . . . . . . . . . . . . . . . . 83 mm at 54 to 66 N
(3.3 in. at 12 to 15 lb)

Tighten the plug on the cooler relief valve to 30 N·m

(22 lb-ft).

LX44935515,4Y -19-01APR98

TM4574 (01DEC99) 55-10-11 6110 to 6510S Tractors

070200
PN=442
 PowrQuad Module/Transmission front cover valves

VALVES IN THE FRONT TRANSMISSION COVER

-UN-23JUN98
LX1020338

A—Pressure regulating valve B—Clutch cooling valve C—Plug D—Clutch pedal valve

LX44935515,5X -19-01APR98

TM4574 (01DEC99) 55-10-12 6110 to 6510S Tractors

070200
PN=443
 PowrQuad Module/Clutch pedal valve

NEW SPRING SPECIFICATION

Pressure regulating valve

6110-6410, 6110L-6410L and 6310S-6410S
Free length (approx.) . . . . . . . . . . . . . . . . . 133 mm (5.3 in.)
Test length . . . . . . . . . . . . . . . . . . 118 mm at 275 to 325 N
(4.6 in. at 62 to 75 lb)
6510L and 6510S
Free length (approx.) . . . . . . . . . . . . . . . . . 135 mm (5.3 in.)
Test length . . . . . . . . . . . . . . . . . . 118 mm at 318 to 388 N
(4.6 in. at 72 to 87 lb)
Clutch cooling valve
Free length (approx.) . . . . . . . . . . . . . . . . . . 80 mm (3.1 in.)
Test length . . . . . . . . . . . . . . . . . . . 64 mm at 180 to 210 N
(2.5 in. at 41 to 47 lb)

Tighten the plugs on the pressure regulating and clutch

cooling valves to 30 N·m (22 lb-ft).

LX44935515,5YNA-19-01NOV99

REMOVING THE CLUTCH PEDAL VALVE

Take out metal retainer (A) and pin (B).

Unscrew plug (C).

-UN-11JUL97
LX1017099
LX,5510 012383-19-01MAY97

Drive out spring pin (A).

Remove lever (B).

-UN-11JUL97
LX1017100

LX,5510 012384-19-01MAY97

TM4574 (01DEC99) 55-10-13 6110 to 6510S Tractors

070200
PN=444
 PowrQuad Module/Clutch pedal valve

Turn the lever up.

Pull valve spool (A) down and out of the housing.

-UN-11JUL97
LX1017101
LX,5510 012385-19-01MAY97

N CAUTION: Take care when removing the spring

pin, as the parts are under spring pressure.

Remove spring pin and take out springs.

-UN-15SEP94
NOTE: Place valve spool on a (self manufactured)
wooden prism (A) when driving out spring pin.

LX001682
LX,50,10 001976-19-01MAY97

Remove the plug.

IMPORTANT: Drive the pin out to the top. If you

drive it out to the bottom, it may fall
into the planetary gear housing.

Drive the pin out to the top.

Pull out shaft (B).

Remove lever (A).

-UN-11JUL97
LX1017102

LX,5510 012386-19-01APR98

TM4574 (01DEC99) 55-10-14 6110 to 6510S Tractors

070200
PN=445
 PowrQuad Module/Clutch pedal valve

Remove the sealing ring.

-UN-11JUL97
LX1017103
LX,5510 012387-19-01MAY97

INSTALLING THE CLUTCH PEDAL VALVE

Install the sealing ring.

NOTE: Use a length of round-section (dia. 28 mm;

-UN-11JUL97
1.1 in.) metal to install the sealing ring. the open
side of the ring must face toward the housing.

LX1017104
LX,5510 012388-19-01MAY97

Install lever (A) and shaft (B).

Drive in the spring pin.

Screw in the plug or sending unit.

-UN-11JUL97
LX1017105
LX,5510 012389-19-01MAY97

TM4574 (01DEC99) 55-10-15 6110 to 6510S Tractors

070200
PN=446
 PowrQuad Module/Clutch pedal valve

Check valve spool (A) for signs of wear.

Check springs (B) and (E).

-UN-14SEP94
NEW SPRING SPECIFICATION

Thin spring
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 61.9 mm (2.4 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . 58.6 mm at 21 to 27 N
(2.2 in. at 5 to 6 lb)

LX001689
Thick spring
Free length of spring . . . . . . . . . . . . . . . . . . . . . . 57.6 mm (2.2 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 mm at 21 to 27 N
(2.2 in. at 5 to 6 lb)

A—Valve spool
Pre-assemble the valve spool. B—Thin spring
C—Disks
NOTE: Place the valve spool on a (self manufactured) D—Rod
wooden prism when driving in the spring pin (F). E—Thick spring
F—Spring pin

LX,5110 011026-19-01MAY97

Install valve spool (A) in the housing.

-UN-11JUL97
LX1017101

LX,5510 012390-19-01MAY97

Install lever (B).

Drive in spring pin (A).

-UN-11JUL97
LX1017100

LX,5510 012391-19-01MAY97

TM4574 (01DEC99) 55-10-16 6110 to 6510S Tractors

070200
PN=447
 PowrQuad Module/Transmission oil pump

Install pin (B). Insert metal retainer (A).

Tighten plug (C) to 30 N·m (22 lb-ft).

-UN-11JUL97
LX1017099
LX,5510 012392-19-01MAY97

TRANSMISSION PUMP—CROSS-SECTIONAL VIEW

-UN-28APR92
RW18820MF

A—Transmission Front Cover F—Pump Driven Gear J—Bushing O—Lower Spring Retainer
B—Input Shaft G—Pump Manifold-to-Front K—Cam Lobe P—Spring
C—Snap Ring Cover Cap Screws (6) L—Air Pump Operating Pin Q—Upper Spring Retainer
D—Roller Ball Bearing H—Pump Manifold M—Pump Piston w/O-Ring
E—Pump Drive Gear I—Roller Bearing N—Rubber Ball R—Retaining Snap Ring

RX1500M5510,8 -19-27OCT97

TM4574 (01DEC99) 55-10-17 6110 to 6510S Tractors

070200
PN=448
 PowrQuad Module/Transmission oil pump

REPAIR TRANSMISSION PUMP

Remove snap ring (A).

-UN-28APR92
RW20904
RX1500M5510,9 -19-22APR92

Remove manifold to cover cap screws.

Remove pump and input shaft assembly from front

cover.

-UN-11JUL91
RW18858
RX15005510,21 -19-22APR92

Remove air pump retaining snap ring (A).

Remove upper spring retainer (B).

Remove spring (C), lower spring retainer (D), rubber

ball (E), and piston (F).

-UN-28APR92
Remove input shaft (G).

Remove gears (H).

Replace parts as necessary. RW20905

NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . 43.5 mm (1.7 in.)

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 mm at 81 N
A—Air Pump Retaining Snap Ring
(0.8 in. at 18 lb force)
B—Upper Spring Retainer w/O-Ring
C—Spring
D—Lower Spring Retainer
E—Rubber Ball
F—Piston
G—Input Shaft
H—Pump Gears

RX1500M5510,10 -19-04NOV96

TM4574 (01DEC99) 55-10-18 6110 to 6510S Tractors

070200
PN=449
 PowrQuad Module/Transmission oil pump

Remove air pump operating pin (A).

-UN-11JUL91
RW18863
RX15005510,23 -19-14JUL92

Remove bushing (A), if necessary.

Install new bushing using JDG765 Bushing Installer.

-UN-28APR92
RW20906
RX1500M5510,11 -19-22APR92

Replace bearing (A) as necessary. Press bearing flush to

0.5 mm (0.020 in.) below surface using 4 in. driver disk
with 3-1/4 in. pilot disk.

-UN-11JUL91
RW18861

RX15005510,25 -19-22APR92

TM4574 (01DEC99) 55-10-19 6110 to 6510S Tractors

070200
PN=450
 PowrQuad Module/Transmission oil pump

IMPORTANT: Support the rear surface of the bearing

bore to prevent damage to the cover.

Replace roller ball bearing in front cover as necessary.

Install bearing tight to bottom of bore using a 2-7/8 in.

-UN-11JUL91
driver disk with an 1-3/4 in. pilot disk.

RW18862
RX15005510,26 -19-30SEP93

Install air pump operating pin (A) into manifold.

-UN-11JUL91
RW18863
RX15005510,27 -19-14JUL92

Install input shaft (G) into manifold.

Install parts (A—F).

IMPORTANT: Install gears with “Up” facing away

from housing. (Chamfered side of gears
toward housing).

-UN-28APR92
Install oil pump gears (H).

A—Air Pump Retaining Snap Ring

B—Upper Spring Retainer w/ O-Ring RW20905

C—Spring
D—Lower Spring Retainer
E—Rubber Ball
F—Piston
G—Input Shaft
H—Pump Gears

RX1500M5510,12 -19-22APR92

TM4574 (01DEC99) 55-10-20 6110 to 6510S Tractors

070200
PN=451
 PowrQuad Module/Transmission oil pump

Install pump assembly to front cover. Tighten cap screws

to 20—30 N·m (15—22 lb-ft).

-UN-11JUL91
RW18858
RX15005510,29 -19-22APR92

Install snap ring (A).

-UN-28APR92
RW20904
RX1500M5510,13 -19-22APR92

TM4574 (01DEC99) 55-10-21 6110 to 6510S Tractors

070200
PN=452
 PowrQuad Module/Install front valve housing

INSTALLING THE FRONT VALVE HOUSING

Make sure that the metal retainer (A) is installed in the

correct position.

-UN-27JUL93
RW35067
LX15515015,10 -19-01MAY97

Install two gaskets with separator plate between and

install the valve housing to the transmission front cover.

Apply a drop of TY9375 Pipe Sealant to the shortest cap

screws.

Install front valve housing-to-front cover cap screws and

tighten to 16 N·m (11 lb-ft).

Tighten cap screws in a circular pattern starting from the

middle of the valve housing.

Tighten cap screws a second time using a reverse

-UN-28APR92
circular pattern starting from the middle of the valve
housing.

Install clutch return spring (A).

RW20903

RX1500M5510,14 -19-14JUL92

TM4574 (01DEC99) 55-10-22 6110 to 6510S Tractors

070200
PN=453
 PowrQuad Module/Remove shift control valve housing

INSTALL TRANSMISSION FRONT

COVER/FRONT VALVE HOUSING

Install new gasket and install front cover/valve housing

assembly to transmission.

NOTE: Cover-to-housing cap screws are a special

wax-coated, colored cap screw. DO NOT use a
substitute cap screw. When reusing the old cap
screws, completely coat with oil.

Install cap screws (A) and tighten to 61 N·m (45 lb-ft).

-UN-28APR92
RW20902
RX1500M5510,2A -19-04NOV96

Coat the flange spline with MOLYKOTE BR2 PLUS

(L59040).

Install the flange.

-UN-02NOV95
LX011411
LX,MHM607,12 -19-01APR96

REMOVE SHIFT CONTROL VALVE HOUSING

Move shifter levers so they are at a 90˚ angle to housing

face.

Carefully remove the valve housing. -UN-22MAR93

Do not lose or misplace the copper washers on the cap

screws (A). Washers must be installed in the same
location.
RW23016

IMPORTANT: Prevent damage to the machined

surfaces of the housing.

Remove two gaskets and separator plate.

Clean all gasket sealing surfaces.

RX15005510,5A -19-04NOV96

TM4574 (01DEC99) 55-10-23 6110 to 6510S Tractors

070200
PN=454
 PowrQuad Module/Remove shift control valve housing

Remove neutral start switch (A).

-UN-22MAR93
RW23019
RX15005510,14A -19-24MAR93

Check the plate, leaf springs (A) and cams (B) for signs
of wear or damage.

-UN-22MAR93
RW23017

LX1500M5510,3A -19-01APR98

TM4574 (01DEC99) 55-10-24 6110 to 6510S Tractors

070200
PN=455
 PowrQuad Module/Shift control valve housing

REPLACE FORWARD-REVERSE/SPEED
SELECTOR SHIFTER LEVERS/SHAFT SEALS

NOTE: The shift valve housing does not have to be

removed when replacing only the levers or oil

-UN-28APR92
seals.

Remove shifter lever-to-shaft roll pin (A) and remove

lever.

RW20821
Remove the old seal (B).

Install new seal using a 13/16 in. deep socket. Install

seal flush with surface.

Install lever and replace roll pin.

RX15005510,36 -19-04MAY92

REPLACE FORWARD-REVERSE/SPEED
SELECTOR SHIFTER SHAFTS/SHIFTER
ARMS

Remove shift control valve housing from transmission.

-UN-22AUG97
(See Remove Shift Control Valve Housing, this group.)

Force the control valve inner lever shaft roll pin (A)
through the lever into the shaft.

RW70841
Remove shifter shaft and outer lever.

Remove inner lever.

Remove the lever roll pin from the shifter shaft.

IMPORTANT: Make sure open sides (B) of levers are

installed as illustrated when replacing
the levers.

RX15005510,7A -19-23OCT97

TM4574 (01DEC99) 55-10-25 6110 to 6510S Tractors

070200
PN=456
 PowrQuad Module/Shift control valve housing

VALVES IN SHIFT VALVE HOUSING

-UN-21MAY97
RW70816
A—Speed valve E—Leaf springs (fwd/rev.) H—Fwd./rev. valve J—Fwd./rev. cooling control
B—B1—B2 shift valve F—Sump valve (mechanical reverser valve
C—B2—B3 shift valve G—Shift modulator and control) K—Leaf springs (speed shift)
D—B3—C4 shift valve accumulator piston I—Fwd./rev. valve (electrical
reverser control)

NOTE: The shift valve housing shown here is the NEW SPRING SPECIFICATIONS
version with mechanical reverser control.
Shift valves
Free length (approx.) . . . . . . . . . . . . . . . . . . 53 mm (2.1 in.)
Tighten the cap screws on the leaf springs to 16 N·m Test length . . . . . . . . . . . . . . . . . . . 40.1 mm at 84 to 102 N
(11 lb-ft). (1.5 in. at 19 to 23 lb)

Fwd./rev. cooling control valve

Free length (approx.) . . . . . . . . . . . . . . . . . . 37 mm (1.5 in.)
Test length . . . . . . . . . . . . . . . . . . . . . 32 mm at 42 to 50 N
(1.3 in. at 9 to 11 lb)

Sump valve
Free length (approx.) . . . . . . . . . . . . . . . . . 52.5 mm (2.1 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . 29.7 mm at 17 N
(1.2 in. at 4 lb)

LX16515510,9B -19-01NOV99

TM4574 (01DEC99) 55-10-26 6110 to 6510S Tractors

070200
PN=457
 PowrQuad Module/Shift control valve housing

MODULATOR VALVE — CROSS-SECTIONAL VIEW

-UN-27JUL93
RW19715D
A—Modulator valve D—Outer spring F—Piston seal H—O-ring
B—Inner spring E—Accumulator piston G—Plug I—Charging orifice
C—Pin

NOTE: The modulator valve shown here is the NEW SPRING SPECIFICATION
version with mechanical reverser control.
Inner spring
Free length (approx.) . . . . . . . . . . . . . . . . . 111 mm (4.4 in.)
Remove plug (G) and O-ring (H).
Test length . . . . . . . . . . . . . . . . . . . . . 89 mm at 30 to 36 N
(3.5 in. at 7 to 8 lb)
Remove piston (E) and seal (F).
Outer spring
Seal (F) must be seated on piston (E) with the lip Free length (approx.) . . . . . . . . . . . . . . . . . . 70 mm (2.8 in.)
facing the closed end of the piston. Test length . . . . . . . . . . . . . . . . . . 43.5 mm at 105 to 129 N
(1.7 in. at 24 to 29 lb)

Remove the two springs (D) and (B), and pin (C).
Remove modulator valve (A) for inspection. Replace parts as necessary and install in valve bore.

Make sure that charging orifice (I) is not plugged. Tighten the plug to 44 N·m (32 lb-ft).

LX15515015,13 -19-01MAY97

TM4574 (01DEC99) 55-10-27 6110 to 6510S Tractors

070200
PN=458
 PowrQuad Module/Planetary housing valves

PLANETARY HOUSING VALVES

-UN-16DEC91
RW20581

A—Engagement override valve1

or pilot valve2

Replace parts as necessary. NEW SPRING SPECIFICATION

Free length (approx.) . . . . . . . . . . . . . . . . . . . . 40 mm (1.6 in.)

Test length . . . . . . . . . . . . . . . . . . . . . . 29.5 mm at 63 to 77 N
(1.2 in. at 14 to 17 lb)

1 Mechanical reverser control

2 Electrical reverser control LX15005510,43 -19-01MAY97

TM4574 (01DEC99) 55-10-28 6110 to 6510S Tractors

070200
PN=459
 PowrQuad Module/Forward/reverse valve

FORWARD/REVERSE CONTROL VALVE — CROSS-SECTIONAL VIEW (MECHANICAL

REVERSER CONTROL)

-UN-05JUN97
RW70802
A—Plug C—Fwd./rev. control valve D—Leaf spring E—Roller
B—O-ring

Remove plug (A) and O-ring (B). Replace parts as necessary, and install.

Remove leaf spring (D) and roller (E). Tighten plug (A) to 30 N·m (22 lb-ft).

Remove valve (C) from bore for inspection. Tighten cap screw at leaf spring to 16 N·m (11 lb-ft).

LX16515510,11C -19-23OCT97

TM4574 (01DEC99) 55-10-29 6110 to 6510S Tractors

070200
PN=460
 PowrQuad Module/Forward/reverse valve

FORWARD/REVERSE CONTROL VALVE — CROSS-SECTIONAL VIEW (ELECTRICAL

REVERSER CONTROL)

-UN-07JUN97
RW70832
A—Plug C—Neutral start switch E—Forward/reverse valve G—Snap ring
B—O-ring D—O-ring F—Spring H—Pin

Remove plug (A) and O-rings (B).

NEW SPRING SPECIFICATIONS
Remove valve (D) from bore for inspection.
Free length (approx.) . . . . . . . . . . . . . . . . . . . . 31 mm (1.2 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . 19.4 mm at 12 N
(0.8 in. at 2.7 lb force) Replace parts as necessary, and install.

LX16515510,11B -19-23OCT97

TM4574 (01DEC99) 55-10-30 6110 to 6510S Tractors

070200
PN=461
 PowrQuad Module/Assemble/install shift valve housing

SPEED VALVE — CROSS-SECTIONAL VIEW

-UN-05JUN97
RW70803
A—Plug C—Speed valve E—Roller F—Clip
B—O-ring D—Leaf spring

Remove clip (F), plug (A) and O-ring (B). Replace parts as necessary, and install.

Remove leaf spring (D). Tighten plug to 30 N·m (22 lb-ft).

Remove valve (C) from bore for inspection. Tighten cap screw at leaf spring to 16 N·m (11 lb-ft).

LX16515510,11D -19-23OCT97

ASSEMBLING AND INSTALLING THE SHIFT

VALVE HOUSING

Install the plate with a gasket on each side onto the

planetary housing.

IMPORTANT: Make sure that the B2—B3 piston

-UN-22MAR93
housing and manifold retaining cap
screws (A) have the copper washers in
postions.

RW23018
Install cap screws and tighten to 16 N·m (11 lb-ft).

Install the four cam stops (B) on the plate. Cams are
located on the top side of the plate. Install the cam cap
screws.

Put the speed selector lever into the two end positions,
set the lever stops and tighten the cap screws.

Put the forward/reverse selector lever into the two end

positions, set the lever stops and tighten the cap screws.

LX1500M5510,11A-19-01APR98

TM4574 (01DEC99) 55-10-31 6110 to 6510S Tractors

070200
PN=462
 PowrQuad Module/Input planetary carrier

DISASSEMBLE PLANETARY ASSEMBLY

Remove input ring gear shield (A) and planetary input

gear (B).

-UN-27JUL93
RW22896
RX16515510,27B -19-01MAY98

Inspect planetary input gear thrust washer (A). Replace

gear as necessary.

-UN-11JUL91
RW18865
RX15005510,49 -19-22APR92

RECONDITION INPUT PLANETARY CARRIER

Remove input carrier assembly (A).

Remove sun gears (B—D) and thrust washers.

A—Input Carrier Assembly

B—1st Sun Gear

-UN-11JUL91
C—2nd Sun Gear
D—3rd Sun Gear

RW18866

RX15005510,50 -19-23OCT97

TM4574 (01DEC99) 55-10-32 6110 to 6510S Tractors

070200
PN=463
 PowrQuad Module/Input planetary carrier

Inspect components (A—D).

Disassemble carrier assembly if necessary.

A—Input Planetary Carrier Assembly

B—1st Sun Gear
C—2nd Sun Gear
D—3rd Sun Gear

-UN-11JUL91
RW18878
RX15005510,51 -19-22APR92

Remove 3rd sun gear bushing (A), if necessary.

Install new bushing using 3-13/16 in. pilot disk and a

4-1/2 in. driver disk.

-UN-31MAR92
Install bushing flush with surface of gear.

RW20817
RX15005510,52 -19-22APR92

TM4574 (01DEC99) 55-10-33 6110 to 6510S Tractors

070200
PN=464
 PowrQuad Module/Input planetary carrier

DISASSEMBLE INPUT PLANETARY ASSEMBLY

-UN-11JUL91
RW18820B
A—Planet Pinion (3 used) D—Bearing Spacer (3 used) F—Top Pinion Thrust H—Pinion Shaft (3 used)
B—Bottom Pinion Thrust E—Top Roller Bearing Washer (3 used) I—Planet Pinion Carrier
Washer (3 used) (3 used) G—Pinion Shaft Retaining
C—Bottom Roller Bearing Pin (3 used)
(3 used)

Drive the pinion shaft retaining pins (G) into the Remove the roller bearings (C) and (E) and roller
shafts (H). bearing spacers (D) from the pinions (A).

Remove the pinion shafts (H), pinions (A), and thrust Clean and inspect parts. Insure oil passages in pinion
washers (F) and (B) from the carrier (I). shafts and carrier are clear.

Remove the retaining pins (G) from the shafts (H).

RX15005510,53 -19-23OCT97

TM4574 (01DEC99) 55-10-34 6110 to 6510S Tractors

070200
PN=465
 PowrQuad Module/Disassemble reverse brake housing

DISASSEMBLE REVERSE BRAKE HOUSING

COMPONENTS

Remove cap screws (A) and (B).

Remove housing.

Inspect bushing (C).

Remove bushing using a 3-15/16 in. driver disk and a

-UN-28APR92
3-11/16 in. pilot disk.

Install bushing flush with surface using a 4-1/4 in. driver

disk and 3-11/16 in. pilot disk using a hydraulic press.

RW20907
A—Reverse Brake Housing-to-Planetary
Housing Cap
Screws (5 used)
B—Planetary Housing-to-Reverse Brake Housing
Cap Screws (2 used)
C—Bushing

RX15515015,18 -19-15SEP93

Remove reverse brake piston from reverse brake

housing.

-UN-11JUL91
RW18868
RX15005510,55 -19-22APR92

TM4574 (01DEC99) 55-10-35 6110 to 6510S Tractors

070200
PN=466
 PowrQuad Module/Disassemble reverse brake housing

Remove parts (A—D).

NEW SPRING SPECIFICATION

Free length (approx.) . . . . . . . . . . . . . . . . . . . . . 44.5 mm (1.8 in.)

Test length . . . . . . . . . . . . . . . . . . . . . . 36.3 mm at 570 to 696 N
(1.4 in. at 128 to 156 lb)

-UN-11JUL91
A—Piston return plate
B—Piston return springs (8 used)
C—Disks (3 used)
D—Separator plates (2 used)

RW18869
LX44935515,9 -19-01MAY97

Remove reverse brake ring gear (A) and spacer

plate (B).

-UN-11JUL91
RW18870

RX15005510,57 -19-02MAY92

N CAUTION: Reverser carrier/traction clutch

assembly is heavy. Use care and proper lifting
equipment to avoid injury and damage to
parts.
-UN-11JUL91

Remove reverser carrier/traction clutch assembly with

traction clutch drive shaft from planetary housing.
RW18871

RX15005510,58 -19-22APR92

TM4574 (01DEC99) 55-10-36 6110 to 6510S Tractors

070200
PN=467
 PowrQuad Module/Disassemble reverse brake housing

Remove manifold-to-traction clutch sealing rings (A).

Remove manifold (B), if necessary, toward front of

housing after the planetary housing has been
disassembled.

-UN-24FEB93
NOTE: O-ring seal (C) is between the manifold and the
housing on the rear of the manifold.

Replace sealing ring as necessary.

RW22831
RX15515015,20 -19-07SEP93

TM4574 (01DEC99) 55-10-37 6110 to 6510S Tractors

070200
PN=468
 PowrQuad Module/Reverser carrier/vehicle clutch

REVERSER CARRIER/VEHICLE CLUTCH ASSEMBLY — CROSS-SECTION

-UN-27JUL93
RW18820MD

A—Piston return plate G—Pinion (6 used) N—Return spring headed pin S—Input shaft
B—Disk (3 used) H—Pinion shaft (6 used) (12 used) T—Snap ring
C—Separator plate (2 used) I—Clutch hub O—Piston packing U—Thrust washer
D—Reverser carrier J—Thrust washer P—Clutch piston V—Vehicle clutch drum
E—Pinion shaft retaining pin K—Roller bearing (12 used) Q—Clutch drum packing W—Overspeed relief check
(6 used) L—Bushing R—Bushing ball (2 used)
F—Thrust washer (12 used) M—Piston return spring
(12 used)

LX44935515,10 -19-01APR98

TM4574 (01DEC99) 55-10-38 6110 to 6510S Tractors

070200
PN=469
 PowrQuad Module/Reverser carrier/vehicle clutch

RECONDITION REVERSER
CARRIER/TRACTION CLUTCH ASSEMBLY

NOTE: It is not necessary to remove the shaft unless it

is damaged. The snap ring and clutch drum will
be damaged if the shaft is removed.

Force the shaft to rear of reverser carrier/traction clutch

assembly and remove snap ring (A). Remove shaft
through the carrier assembly.

-UN-11JUL91
RW18873
RX15005510,61 -19-04NOV96

NOTE: Refer to Reverser Carrier/Traction Clutch Remove plates and disks from hub.
Assembly—Cross-Sectional View during
disassembly and assembly. Remove traction clutch piston return springs, piston
return plate, and return spring headed pins.
Remove planet pinion shaft retaining pins by driving
pins through carrier and into shaft. NEW SPRING SPECIFICATION

Free length (approx.) . . . . . . . . . . . . . . . . . . 44.5 mm (1.8 in.)

Remove pinion shafts, using the heads on the shaft
Test length . . . . . . . . . . . . . . . . . . . 36.3 mm at 570 to 696 N
for removal. Remove the retaining pin from the (1.4 in. at 128 to 156 lb)
shafts.

Remove pinions, thrust washers, and caged needle Remove traction clutch piston, piston packing ring,
bearings from carrier. and clutch drum packing ring.

Remove traction clutch drum-to-reverse carrier cap Inspect bushing in ID of drum. Install bushing flush
screws. with surface using 3 in. driver disk and 2-1/4 in. pilot
disk.
Remove carrier from drum.
Inspect the overspeed relief check balls. Make sure
Remove traction clutch hub with separator plates and the “star” retainer holding the spring and ball is
disks from drum. correctly installed.

LX44935515,11 -19-01MAY97

TM4574 (01DEC99) 55-10-39 6110 to 6510S Tractors

070200
PN=470
 PowrQuad Module/Disassemble planetary housing

Inspect the thrust washer (A) and bushing (B) on OD of

drum. Replace as necessary. Install bushing flush with
surface using 2-1/2 in. driver disk.

-UN-11JUL91
RW18874
RX15005510,63 -19-02MAY92

Assemble the clutch assembly.

IMPORTANT: Return spring (A) must fit into the

recesses (B) on the inside of the carrier
during assembly.

-UN-11JUL91
Retain the disks and plates in the proper position on the
hub by tightening the cap screws before turning the
assembly over.

RW18875
Tighten drum-to-carrier cap screws to 50 N·m (37 lb-ft).

-UN-11JUL91
RW18876

RX15005510,64 -19-14JUL92

DISASSEMBLE PLANETARY HOUSING

COMPONENTS

NOTE: Insure the copper sealing washer, under cap

screw (A), is retained for reinstallation.
-UN-11JUL91

Remove planetary housing-to-B1 brake housing cap

screw and copper washer (A).
RW18879

RX16515510,32B -19-01MAY98

TM4574 (01DEC99) 55-10-40 6110 to 6510S Tractors

070200
PN=471
 PowrQuad Module/Disassemble planetary housing

IMPORTANT: Adjust the tool legs so that they fully

compress the piston housing before
the tool makes contact with the gear
suns.

-UN-28APR92
Install JDG773 Piston Compressing Tool. Compress the
B1 housing to allow removal of housing retaining snap
ring.

Remove snap ring, tool, and housing.

RW20956
Remove piston from B1 housing and replace as
necessary.

RX15005510,66 -19-01APR93

Remove parts (A—G).

NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . 35.7 mm (1.4 in.)

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 mm at 142 N
(1.1 in. at 32 lb force)

A—Piston Return Plate

B—B1 Separator Plate
C—B1 Disks (2 used)
D—B1-B2 Separator Plate (Thick)
E—B2 Disk

-UN-11JUL91
F—B2 Piston Return Plate
G—Piston Return Springs
(4 used)

RW18882
RX15005510,67 -19-04NOV96

NOTE: Remove the B2—B3 brake housing retaining cap

screw (A), if shift valve housing is installed to
planetary housing.
-UN-11JUL91
RW18883

RX15005510,68 -19-22APR92

TM4574 (01DEC99) 55-10-41 6110 to 6510S Tractors

070200
PN=472
 PowrQuad Module/Disassemble planetary housing

N CAUTION: Clutch drum assembly and piston

housing are heavy. Use care and proper lifting
equipment to avoid injury and damage to
parts.

Remove direct drive clutch drum assembly and B2—B3

piston housing from planetary housing using a hoist.

-UN-11JUL91
RW18884
RX15005510,69 -19-22APR92

Remove parts (A—C).

NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . 35.7 mm (1.4 in.)

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 mm at 142 N
(1.1 in. at 32 lb force)

A—B3 Piston Return Plate

B—Disk
C—Piston Return Springs

-UN-24FEB93
(4 used)
RW22832

RX15005510,20A -19-04NOV96

TM4574 (01DEC99) 55-10-42 6110 to 6510S Tractors

070200
PN=473
 PowrQuad Module/Direct drive clutch

Remove manifold-to-direct drive clutch sealing rings (A).

-UN-24FEB93
RW22833
RX15005510,21A -19-24MAR93

DIRECT DRIVE CLUTCH ASSEMBLY—CROSS-SECTIONAL VIEW

-UN-27JUL93
RW18820C
A—C4 Clutch Drum F—Thrust Washer K—Return Spring Pin O—Bushing
B—Piston Return Plate G—Clutch Hub (6 used) P—Overspeed Relief
C—Disk (4 used) H—Bushing L—Piston Packing Ring Check Ball (2 used)
D—Separator Plate I—Clutch Cover M—C4 Clutch Piston
(3 used) J—Piston Return Spring N—Clutch Drum Packing
E—Cap Screw (8 used) (6 used) Ring

RX15515015,23 -19-04NOV96

TM4574 (01DEC99) 55-10-43 6110 to 6510S Tractors

070200
PN=474
 PowrQuad Module/Direct drive clutch

RECONDITION DIRECT DRIVE CLUTCH ASSEMBLY

NOTE: Refer to Direct Drive Clutch Assembly— NEW SPRING SPECIFICATION

Cross-Sectional View during disassembly and
assembly steps. Free Length (approximate) . . . . . . . . . . . . . . . . 41 mm (1.6 in.)
Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . 32 mm at 142N
(1.3 in. at 32 lb force)
Remove the clutch cover cap screws and remove the
cover.
Remove C4 piston and clutch drum and piston
packing rings.
Remove the clutch hub, separator plates, disks, and
piston return plate.
Inspect the overspeed relief check balls. Make sure
the “star” retainer holding the ball is correctly
Remove the piston return springs and return spring
installed.
pins.

RX15515015,24 -19-04NOV96

Inspect bushing (A) and thrust washer (B). Install

bushing using JDG765 Bushing Installer.

-UN-11JUL91
RW18887
RX15005510,74 -19-22APR92

Inspect drum bushing (A). Replace as necessary using

2-3/16 in. driver disk and 2-5/8 in. pilot disk. Install
bushing flush with surface.
-UN-11JUL91
RW18888

RX15005510,75 -19-22APR92

TM4574 (01DEC99) 55-10-44 6110 to 6510S Tractors

070200
PN=475
 PowrQuad Module/Assemble planetary housing

Replace parts as necessary and assemble.

Clean clutch drum and capscrew threads.

Apply T43512 Thread Lock and Sealer and tighten clutch

cover cap screws to 26 N·m (19 lb-ft).

-UN-11JUL91
RW18889
RX15005510,76 -19-23OCT97

ASSEMBLE PLANETARY HOUSING

COMPONENTS

IMPORTANT: Check for correct positioning of sealing

rings (A).

-UN-24FEB93
RW22833
RX15005510,22A -19-24MAR93

Install the direct drive clutch assembly (A) on the

manifold.

Install parts (B—D).

A—Direct Drive Clutch Assembly

B—Piston Return Springs (4 used)
C—B3 Disk
D—B3 Piston Return Plate
-UN-24FEB93
RW22834

RX15005510,23A -19-07SEP93

TM4574 (01DEC99) 55-10-45 6110 to 6510S Tractors

070200
PN=476
 PowrQuad Module/Assemble planetary housing

Install two DFRW79 Piston Holding Tools (A) to hold the

B2 and B3 pistons in the piston housing. (See Dealer
Fabricated Tools—Section 99.)

Install the piston housing assembly into the planetary

-UN-11JUL91
housing with the longer flange (B) toward the B3 piston
return plate.

RW18891
RX15005510,79 -19-02MAY92

Turn the piston holding tools 90˚ using a pair of pliers

and remove from the housing.

-UN-11JUL91
RW18892
RX15005510,80 -19-22APR92

Install the B2 piston return plate (A), disk (B) and

separator plate (thick) (C).

-UN-11JUL91
RW18893

RX15005510,81 -19-22APR92

TM4574 (01DEC99) 55-10-46 6110 to 6510S Tractors

070200
PN=477
 PowrQuad Module/Assemble planetary housing

Install the B2—B1 piston return springs, B1 disks with the

separator plate in between, and the piston return plate.

A—Piston Return Springs

(4 used)
B—B1 Disks (2 used)
C—B1 Separator Plate
D—B1 Piston Return Plate

-UN-11JUL91
RW18894
RX15005510,82 -19-14JUL92

Install the B1 piston housing.

IMPORTANT: Make sure the B2 disk teeth fit into the

direct drive clutch hub and the B1 disk
teeth fit into the 3rd gear sun.

-UN-28APR92
Install the 1st, 2nd, and 3rd gear suns.

Install the JDG773 Piston Compressing Tool.

RW20957
IMPORTANT: Adjust the tool legs so the legs fully
compress the piston housing before
the tool makes contact with the gear
suns.

Compress the piston housing while fitting the B2 disk

onto the direct drive clutch hub and the B1 disk teeth fit
into the 3rd gear sun. .

NOTE: Retaining snap rings are available in various

thicknesses. Use the thickest snap ring that can
be installed.

Install snap ring (A) and retaining cap screw.

IMPORTANT: Leave the tool installed until the

reverse brake housing components are
assembled.

RX15005510,84 -19-23OCT97

TM4574 (01DEC99) 55-10-47 6110 to 6510S Tractors

070200
PN=478
 PowrQuad Module/Assemble planetary housing

IMPORTANT: Be sure to install the copper sealing

washer on the brake piston housing
retaining cap screw to prevent oil
leakage.

-UN-11JUL91
Install planetary housing-to-B1 brake housing cap screw
(A) with copper washer.

Tighten to 16 N·m (11 lb-ft).

RW18879
RX15005510,85 -19-14JUL92

ASSEMBLE REVERSE BRAKE HOUSING

COMPONENTS

NOTE: Refer to Reverser Carrier/Traction Clutch

Assembly-Cross Sectional View during snap ring

-UN-28APR92
and shaft installation.

Install snap ring (A) and clutch drum on the output shaft,
if the shaft was removed from the clutch assembly.

RW20834
NOTE: There is a chamfer on the front end of the
splines in the traction clutch drum to allow the
shaft with snap ring to be installed into position.

Force the shaft with snap ring (B) into the assembly (C)
from the front.

-UN-28APR92
RW20835

RX15515015,25 -19-04NOV96

TM4574 (01DEC99) 55-10-48 6110 to 6510S Tractors

070200
PN=479
 PowrQuad Module/Assemble reverse brake housing

N CAUTION: Reverser carrier/traction clutch

assembly is heavy. Use proper lifting
equipment to avoid injury and damage to
parts. Avoid damaging the sealing rings.

-UN-11JUL91
Install carrier/clutch assembly into the planetary housing
assembly.

RW18871
RX15515015,26 -19-04NOV96

Install spacer plate (B) and reverse brake ring gear (A).

-UN-11JUL91
RW18870
RX15005510,87 -19-22APR92

Install piston return springs, separator plates, and disks.

Install piston return plate.

Install gasket.

A—Piston Return Plate

B—Piston Return Springs (8 used)
-UN-11JUL91

C—Disks (3 used)
D—Separator Plates (2 used)
RW18869

RX1500M5510,20 -19-14JUL92

TM4574 (01DEC99) 55-10-49 6110 to 6510S Tractors

070200
PN=480
 PowrQuad Module/Planetary/reverse brake housing

Install piston in reverser housing.

-UN-11JUL91
RW18868
RX15005510,89 -19-22APR92

Install five housing-to-planetary cap screws (A) and two

planetary housing-to-reverser housing cap screws (B) on
the backside of the piston housing flange.

Tighten to 50 N·m (37 lb-ft).

-UN-28APR92
RW20908
RX1500M5510,21 -19-22APR92

ASSEMBLE PLANETARY/REVERSE BRAKE

HOUSING ASSEMBLY

IMPORTANT: The input planetary carrier assembly

pinions MUST be timed.

Install the planetary carrier assembly into the planetary

input gear so the timing marks (A) are aligned.
-UN-28APR92
RW20836

RX15005510,91 -19-16SEP93

TM4574 (01DEC99) 55-10-50 6110 to 6510S Tractors

070200
PN=481
 PowrQuad Module/Planetary/reverse brake housing

Turn planetary carrier and input gear over, making sure

the timing marks remain aligned.

Install JDG772 Planetary Installation Tool onto the carrier

input gear assembly.

-UN-28APR92
RW20958
RX15005510,92 -19-22APR92

Install the planetary input gear and remove the tool.

-UN-28APR92
RW20959
RX15005510,93 -19-22APR92

Install input ring gear shield (A) and tighten cap screws
to 12-18 N.m (9-13 lb-ft) .

-UN-11JUL91
RW18848
RX15005510,94 -19-23OCT97

Inspect transmission output shaft (A) and auxiliary drive

shaft (B) for wear or damage.
-UN-28APR92
RW20837

RX15005510,95 -19-22APR92

TM4574 (01DEC99) 55-10-51 6110 to 6510S Tractors

070200
PN=482
 PowrQuad Module/Planetary/reverse brake housing

Inspect parts (A—C) for wear or damage.

Remove bushing, if necessary and install new bushing

flush with the surface, using a 1-1/2 in. driver disk and a
1-3/16 in. pilot disk

Make sure the oil lead holes (D) are open.

A—Sealing Rings
B—O-Ring
C—Bushing
D—Oil Lead Holes

-UN-28APR92
RW20838
RX15005510,96 -19-02MAY92

Install transmission front cover/valve housing assembly.

(See Install Transmission Front Cover/Valve Housing,
this group.)

Install shift control valve assembly. (See Install Shift

Control Valve Housing, this group.)

Install the transmission output shaft and auxiliary drive

shaft in the rear of the transmission assembly.

-UN-28APR92
Install PowrQuad Module, see Group 00.
RW20879

LX45165015,7 -19-07SEP93

TM4574 (01DEC99) 55-10-52 6110 to 6510S Tractors

070200
PN=483
 PowrQuad Module/Stepper motor

STEPPER MOTOR REMOVAL - GENERAL INFORMATION

NOTE: Removal, installation and adjustment of the NOTE: For illustration purposes, some parts are
stepper motor is described below. Work steps shown removed from the tractor.
to be carried out refer to a complete tractor
(all components in place).

LX,5510N 020518-19-01NOV99

STEPPER MOTOR LOCATION

Stepper motor (A) for AutoQuad transmission is located

on the right-hand side of the PowrQuad module (as seen
in direction of travel).

-UN-20JUL99
LX1023481
LX,5510N 020519-19-01NOV99

TM4574 (01DEC99) 55-10-53 6110 to 6510S Tractors

070200
PN=484
 PowrQuad Module/Stepper motor

REMOVING THE STEPPER MOTOR

Remove the floor mat from operator’s cab.

Remove screws (A) and lift off floor plate (B).

-UN-20JUL99
LX1023482
Remove parts (A) and (B) of the air duct.

-UN-21JUL99
LX1023483
LX,5510N 020520-19-01NOV99

Remove stepper motor screw (A).

-UN-21JUL99
LX1023484

LX,5510 020521-19-01JUL99

TM4574 (01DEC99) 55-10-54 6110 to 6510S Tractors

070200
PN=485
 PowrQuad Module/Stepper motor

IMPORTANT: Oil will flow out when removing hose

connector (B). Catch the escaping oil in
a suitable receptacle.

Remove screws (A).

-UN-21JUL99
Remove hose connector (B), but do not remove the
hose.

LX1023485
NOTE: Position hose so that no interference will occur
when removing stepper motor.

LX,5510 020522-19-01JUL99

Remove stepper motor screws (A).

-UN-21JUL99
LX1023486
LX,5510 020523-19-01JUL99

Pull stepper motor (A) out of its guide (in direction of

main frame) and remove from below.

Remove stepper motor protective cap and connector (B).

-UN-21JUL99
LX1023487

LX,5510 020524-19-01JUL99

TM4574 (01DEC99) 55-10-55 6110 to 6510S Tractors

070200
PN=486
 PowrQuad Module/Stepper motor

INSTALLING THE STEPPER MOTOR

Install stepper motor connector and protective cap.

Slide stepper motor (A) on gear shift shaft (C). Make

-UN-21JUL99
sure that O-ring (B) is seated correctly.

Install and tighten stepper motor screws by hand.

LX1023488
NOTE: It must still be possible to move the stepper
motor in the slotted holes.

NOTE: Lugs of bushing on gear shift shaft may not be

aligned with stepper motor bushing. In this case,
rotate the stepper motor slightly until both parts
are aligned (in mesh). This condition is obtained
when there is no longer any clearance between
support areas of stepper motor and PowrQuad
module.

IMPORTANT: Do not tighten screws to the full torque

value unless the stepper motor has
been adjusted properly. Stepper motor
adjustment is described later on in this
Group.

LX,5510N 020525-19-01NOV99

TM4574 (01DEC99) 55-10-56 6110 to 6510S Tractors

070200
PN=487
 PowrQuad Module/Stepper motor

STEPPER MOTOR ADJUSTMENT

Remove the floor mat from operator’s cab.

Remove screws (A) and lift off floor plate (B).

-UN-20JUL99
LX1023482
Remove parts (A) and (B) of the air duct.

-UN-21JUL99
LX1023483
LX,5510N 020529-19-01NOV99

Loosen, but do not remove stepper motor screw (A).

-UN-21JUL99
LX1023484
LX,5510 020530-19-01JUL99

TM4574 (01DEC99) 55-10-57 6110 to 6510S Tractors

070200
PN=488
 PowrQuad Module/Stepper motor

IMPORTANT: Oil will flow out when removing hose

connector (B). Catch the escaping oil in
a suitable receptacle.

Remove screws (A).

-UN-21JUL99
Remove hose connector (B), but do not remove the
hose.

LX1023485
NOTE: Position hose so that no interference will occur
when removing stepper motor.

LX,5510 020522-19-01JUL99

Loosen, but do not remove stepper motor screws (A).

-UN-21JUL99
LX1023486
LX,5510 020531-19-01JUL99

TM4574 (01DEC99) 55-10-58 6110 to 6510S Tractors

070200
PN=489
 PowrQuad Module/Stepper motor

Move the stepper motor within the slotted holes to make

sure it is not stuck on the PowrQuad module.

Turn the key switch to IGN.

-UN-11MAR99
Instrument unit will display the gear that is currently
engaged.

Using the gear selectors (B) and (C) on range shift lever

LX1022617
(A) or (E) and (F) on rocker switch (D), engage gears
one to four.

IMPORTANT: Gear shifting must be carried out twice.

Then select the second gear. In this position, tighten the

three stepper motor screws to a torque of 15 N·m
(11 lb-ft).

Turn the key switch OFF.

IMPORTANT: This adjustment must be checked (refer

to the following instructions).

LX,5510 020533-19-01JUL99

TM4574 (01DEC99) 55-10-59 6110 to 6510S Tractors

070200
PN=490
 PowrQuad Module/Stepper motor

1. Turn the key switch to IGN.

Using the gear selectors (B) and (C) on range shift lever
(A) or (E) and (F) on rocker switch (D), engage the first
gear.

-UN-11MAR99
Turn the key switch OFF.

Turn the key switch to IGN.

LX1022617
Instrument unit should display the first gear.

OK: Turn the key switch OFF. Proceed to 2.

NOT OK: Repeat stepper motor adjustment procedure.

2. Turn the key switch to IGN.

Using the gear selectors on the range shift lever or the

rocker switch, engage the fourth gear.

Turn the key switch OFF.

Turn the key switch to IGN.

Instrument unit should display the fourth gear.

OK: End of adjustment procedure

NOT OK: Repeat stepper motor adjustment procedure.

LX,5510 020534-19-01JUL99

After stepper motor has been adjusted, install hose

connector and tighten screws to a torque of 10 N·m
(7 lb-ft).

Install air duct parts.

Re-install the floor plate and mat.

If oil was lost, add the required amount of oil.

LX,5510N 020535-19-01NOV99

TM4574 (01DEC99) 55-10-60 6110 to 6510S Tractors

070200
PN=491
 Group 15
Creeper Transmission

SPECIFICATIONS

Item Measurement Specification

Connecting ring Axial play less than 0,1 mm (0.004 in.)

Threaded pins of shifter fork Torque 40 N·m (30 lb-ft)

Creeper transmission to range Torque 70 N·m (50 lb-ft)

transmission, cap screws

Shift cover to transmission housing, Torque 30 N·m (22 lb-ft)

cap screws

LX,RDTH 000617-19-01NOV97

TM4574 (01DEC99) 55-15-1 6110 to 6510S Tractors

070200
PN=492
 Creeper Transmission/Sectional view

-UN-24APR96
LX000211

A—Drive shaft E—Shift collar J—Needle bearing N—Countershaft of option

B—Double gear F—Needle bearing K—Differential drive shaft transmission2
C—Countershaft of gear G—Pin (8 used) L—Gear O—Drive shaft of gear
transmission1 H—Axial bearing (2 used) M—Gear transmission1
D—Connecting ring I—Drive shaft of range
transmission

1 SyncroPlus transmission only

2 20- and 24-speed transmissions (PowrQuad) only LX,5515 016806-19-01APR98

TM4574 (01DEC99) 55-15-2 6110 to 6510S Tractors

070200
PN=493
 Creeper Transmission/Disassembly

PRELIMINARY WORK

1. SyncroPlus transmission: Remove clutch housing and

gear transmission. See Group 00.

-UN-14MAY98
PowrQuad transmission: Remove PowrQuad module.
See Group 00.

2. Remove creeper transmission shift cover and shifter

LX1020100
shaft lock (see arrow).

3. Remove shift cover (A) from the range transmission.*

4. Remove creeper transmission; refer to Group 00.

* With 20- and 24-gear transmissions (PowrQuad) only LX,5515 016807-19-01APR98

DISASSEMBLING CREEPER TRANSMISSION

With 12-speed transmission (SyncroPlus) or 16-speed

transmission (PowrQuad):

-UN-22SEP94
Remove shaft (A).

Remove shifter shaft (B) with shifter fork (C).

LX008829
LX,5020 009561-19-01APR96

Remove snap rings (A) and (B).

-UN-22SEP94
LX008963

LX,5020 006876-19-01JUN94

TM4574 (01DEC99) 55-15-3 6110 to 6510S Tractors

070200
PN=494
 Creeper Transmission/Disassembly

Remove drive shaft (B) and double gear (A).

-UN-22SEP94
LX008830
LX,5020 006845-19-01JUN94

Disassemble drive shaft.

-UN-22SEP94
LX008964
LX,5020 006877-19-01JUN94

With 20- and 24-speed transmissions (PowrQuad)

Remove shaft (A).

Remove shifter shaft (B) with shifter fork (C).

-UN-06FEB96
LX000213

LX,5515 016808-19-01APR98

TM4574 (01DEC99) 55-15-4 6110 to 6510S Tractors

070200
PN=495
 Creeper Transmission/Disassembly

Remove upper snap ring (A).

Remove needle bearing (B) with thrust washers.

Remove lower snap ring of needle bearing.

-UN-14MAY98
LX1020449
LX,5515 017818-19-01APR98

Remove the snap ring.

Take off the gears complete with shift collar.

-UN-14MAY98
LX1020450
LX,5520 017809-19-01APR98

Remove snap ring (A).

Take off needle bearing (B) with thrust washers.

-UN-14MAY98
LX1020451
LX,5515 017810-19-01APR98

Remove snap ring (B).

Remove connecting ring (A).

-UN-14MAY98
LX1020452

LX,5515 017811-19-01APR98

TM4574 (01DEC99) 55-15-5 6110 to 6510S Tractors

070200
PN=496
 Creeper Transmission/Disassembly

Remove countershaft (C).

Remove snap rings (D) and (E).

Remove double gear (A) and drive shaft (B).

-UN-14MAY98
A—Double gear
B—Drive shaft
C—Countershaft
D—Snap ring (drive shaft)

LX1020453
E—Snap ring (double gear)

-UN-14MAY98
LX1020454
LX,5515 017812-19-01APR98

TM4574 (01DEC99) 55-15-6 6110 to 6510S Tractors

070200
PN=497
 Creeper Transmission/Exploded view

-UN-01AUG97
LX1016946

1—Needle bearing 9—Snap ring 16—Thrust washer 24—Thrust washer

2—Snap ring 10—Snap ring 17—Needle bearing 25—Snap ring
3—Double gear 11—Ball bearing 18—Snap ring 26—Axial bearing assy.
4—Gasket 12—Sealing sleeve 19—Shift collar 27—Snap ring
5—Transmission housing 13—Drive shaft 20—Retaining ring 28—Snap ring
6—Ball bearing 14—Connecting ring 21—Pin (8 used) 29—Snap ring
7—Snap ring 15—Snap ring (thickness as 22—Gear 30—Thrust washer
8—Snap ring required) 23—Gear 31—Needle bearing

LX,RDTH 001988-19-01NOV97

TM4574 (01DEC99) 55-15-7 6110 to 6510S Tractors

070200
PN=498
 Creeper Transmission/Assembly

ASSEMBLING CREEPER TRANSMISSION

12-speed transmission (SyncroPlus) or 16-speed

transmission (PowrQuad):

-UN-14SEP94
Install connecting ring (A) on drive shaft.

Install snap ring (B).

NOTE: Connecting ring axial play must be less than

LX004145
0.1 mm (0.004 in.).

Thickness of snap rings available

1.45 mm (0.057 in.) 1.65 mm (0.065 in.)

1.55 mm (0.061 in.) 1.75 mm (0.069 in.)

LX,5020 009567-19-01APR96

Install needle bearing (B) with thrust washers.

Install snap ring (A).

-UN-22SEP94
LX008833
LX,5020 006848-19-01JUN94

Position gear (B) on gear (C).

Install thrust washer (A) and snap ring.

-UN-18NOV94
LX000220

LX,RDTH 001993-19-23OCT91

TM4574 (01DEC99) 55-15-8 6110 to 6510S Tractors

070200
PN=499
 Creeper Transmission/Assembly

Install retaining ring (A) on the shift collar.

-UN-01JUL97
LX1016947
LX5020 014028-19-01NOV97

Install pins (A).

-UN-20OCT97
LX1018471
LX5020 014029-19-01NOV97

Install the shift collar and pins.

-UN-20OCT97
LX1018472
LX5020 014030-19-01NOV97

TM4574 (01DEC99) 55-15-9 6110 to 6510S Tractors

070200
PN=500
 Creeper Transmission/Assembly

Install gears on drive shaft.

NOTE: When installing gears, press shift collar against

gears. This prevents the shift collar and pins from
falling out.

-UN-22SEP94
LX008834
LX,5020 006849-19-01MAY97

Install the two axial bearings. Install snap ring (A).

-UN-22SEP94
LX008835
LX,5020 006850-19-01JUN94

Install lower snap ring of needle bearing.

Install needle bearing (B) with thrust washers.

Install upper snap ring (A).

-UN-22SEP94
LX008836

LX,5020 006851-19-01JUN94

TM4574 (01DEC99) 55-15-10 6110 to 6510S Tractors

070200
PN=501
 Creeper Transmission/Assembly

Install ball bearing (B) of drive shaft and ball bearing (A)
of double gear.

-UN-22SEP94
LX008831
LX,5020 009568-19-01APR96

Install drive shaft (B) and double gear (A).

-UN-22SEP94
LX008830
LX,5020 006852-19-01JUN94

Install snap rings (A) and (B).

-UN-22SEP94
LX008963
LX,5020 006878-19-01JUN94

20- and 24-speed transmissions (PowrQuad)

Install ball bearing (B) of drive shaft and ball bearing (A)
of double gear.
-UN-14MAY98
LX1020455

LX,5515 016809-19-01APR98

TM4574 (01DEC99) 55-15-11 6110 to 6510S Tractors

070200
PN=502
 Creeper Transmission/Assembly

Install connecting ring (A) on drive shaft.

Install snap ring (B).

NOTE: Connecting ring axial play must be less than

-UN-14SEP94
0,1 mm (0.004 in.).

Thickness of snap rings available

1,45 mm (0.057 in.) 1,65 mm (0.065 in.)

LX004145
1,55 mm (0.061 in.) 1,75 mm (0.069 in.)

NOTE: Remove snap ring and connecting ring again to

make drive shaft installation easier.

LX,RDTH 003796-19-01FEB93

Install drive shaft (B) and double gear (A).

Install snap rings (D) and (E).

Install countershaft (C).

-UN-14MAY98
A—Double gear
B—Drive shaft
C—Countershaft
D—Snap ring (drive shaft)

LX1020453
E—Snap ring (double gear)

-UN-14MAY98
LX1020454

LX,5515 017813-19-01APR98

TM4574 (01DEC99) 55-15-12 6110 to 6510S Tractors

070200
PN=503
 Creeper Transmission/Assembly

Install connecting ring (A) and snap ring (B) of previously

chosen thickness.

-UN-14MAY98
LX1020452
LX,5515 017814-19-01APR98

Install needle bearing (B) with thrust washers.

Install snap ring (A).

-UN-14MAY98
LX1020451
LX,5515 017815-19-01APR98

Position gear (B) on gear (C).

Install thrust washer (A) and snap ring.

-UN-18NOV94
LX000220
LX,RDTH 001993-19-23OCT91

Install retaining ring (A) on the shift collar.

-UN-01JUL97
LX1016947

LX5020 014028-19-01NOV97

TM4574 (01DEC99) 55-15-13 6110 to 6510S Tractors

070200
PN=504
 Creeper Transmission/Assembly

Install pins (A).

-UN-20OCT97
LX1018471
LX5020 014029-19-01NOV97

Install the shift collar and pins.

-UN-20OCT97
LX1018472
LX5020 014030-19-01NOV97

Install gears on drive shaft.

NOTE: When installing gears, press shift collar against

gears. This prevents the shift collar and pins from
falling out.

-UN-14MAY98
Install the two axial bearings. Install snap ring.

LX1020450

LX,5515 017816-19-01APR98

Install lower snap ring of needle bearing.

Install needle bearing (B) with thrust washers.

Install upper snap ring (A).

-UN-14MAY98
LX1020449

LX,5515 017817-19-01APR98

TM4574 (01DEC99) 55-15-14 6110 to 6510S Tractors

070200
PN=505
 Creeper Transmission/Sectional view of shift linkage

SHIFT LINKAGE — SECTIONAL VIEW

-UN-24APR96
LX013795

A—Shaft D—Locking pin G—Locking pin*

B—Shifter shaft E—Locking pin* H—Shifter shaft
C—Shifter fork F—Shifter shaft ranges E and F*
ranges C and D

Installation instructions

NOTE: Shifter shaft (F) is a component of the range 20- and 24-speed transmissions (PowrQuad) only:
transmission. It protrudes into the creeper
transmission when the latter is installed. Before the creeper transmission is installed, locking
pin (E) must be inserted into shifter shaft (F), which
If necessary, install locking pin (D) and locking pin protrudes from the range transmission.
(G)*.

When the creeper transmission is being installed,

locking pin (D) must be raised to allow the housing to
be pushed over shifter shaft (F).

* With 20 and 24-gear transmissions (PowrQuad) only LX,5515 016810-19-01APR98

TM4574 (01DEC99) 55-15-15 6110 to 6510S Tractors

070200
PN=506
 Creeper Transmission/Repairing the shift cover

INSTALLING THE SHIFT LINKAGE

Install shifter shaft (B) with shifter fork (C).

Install shaft (A).

-UN-06FEB96
LX000213
LX,5020 009573-19-01APR96

Tighten threaded pins to 40 N·m (30 lb-ft).

-UN-06FEB96
LX000225
LX,RDTH 001998-19-23OCT91

REPAIRING THE SHIFT COVER

NOTE: Use an M6 screw to extract dowel pin (I).

Drive spring pins (G) into spring pins (H). They must be
offset by 180 degrees.

A—Shaft
B—O-ring
C—Cap screw
D—Shift cover
E—Cap screw (7 used)
F—Lever
G—Spring pin (dia. 5 mm; 13/64 in.)
H—Spring pin (dia. 8 mm; 5/16 in.)
I—Dowel pin
J—Gasket
-UN-25APR96
LX014431

LX,RDTH 002000-19-01NOV97

TM4574 (01DEC99) 55-15-16 6110 to 6510S Tractors

070200
PN=507
 Creeper Transmission/Final assembly

FINAL ASSEMBLY

Install needle bearing (A) of double gear into the range

transmission.

-UN-19SEP94
LX000228
LX,RDTH 002001-19-01APR96

20- and 24-speed transmissions (PowrQuad) only:

Insert locking pin (A) into the shifter fork that protrudes
out of the range transmission.

-UN-13MAR96
LX013778
LX,5515 016812-19-01APR98

NOTE: When installing the creeper transmission, raise

the long locking pin (see “Sectional View of Shift
Linkage”) so that the housing can be pushed
over the shifter shaft that protrudes out of the
range transmission.

-UN-18NOV94
Install the transmission housing.

SyncroPlus transmission: See Section 50, Group 00.

Install the gear transmission and clutch housing.

LX002331
PowrQuad transmission: See Group 00. Install the
PowrQuad module.

LX,5515 016813-19-01APR98

TM4574 (01DEC99) 55-15-17 6110 to 6510S Tractors

070200
PN=508
 Creeper Transmission/Final assembly

Install shifter shaft lock.

A—Ball
B—Spring

-UN-22SEP94
LX008839
LX,5020 006856-19-01JUN94

Install shift cover.

Tighten cap screws to 30 N·m (22 lb-ft).

-UN-22SEP94
LX008840

LX,5020 006857-19-01JUN94

TM4574 (01DEC99) 55-15-18 6110 to 6510S Tractors

070200
PN=509
 Group 20
Option Transmission

SPECIFICATIONS

Item Measurement Specification

Gear for range E Axial play 0.15 to 0.60 mm

(0.006 to 0.024 in.)

Synchronizer unit Axial play less than 0.1 mm (0.004 in.)

Needle bearings of countershaft, cap Torque 30 N·m (22 lb-ft)

screws

Threaded pins of shifter fork Torque 40 N·m (30 lb-ft)

Option transmission to range Torque 70 N·m (50 lb-ft)

transmission, cap screws

Countershaft to diff. drive shaft Torque 90 N·m (65 lb-ft)

Shift cover to transmission housing, Torque 30 N·m (22 lb-ft)

cap screws

LX,5520 016754-19-01APR98

TM4574 (01DEC99) 55-20-1 6110 to 6510S Tractors

070200
PN=510
 Option Transmission/Sectional view

-UN-09JUN98
LX1019836

A—Drive shaft C—Countershaft E—Synchronizer unit G—Differential drive shaft

B—Range transmission drive D—Gear, range E F—Gear, range F
shaft

NOTE: The illustration shows the 24-gear

transmission (PowrQuad). On the 20-gear
transmission (PowrQuad), a spacer is installed
instead of the range F gear (F).

LX,5520 016755-19-01APR98

TM4574 (01DEC99) 55-20-2 6110 to 6510S Tractors

070200
PN=511
 Option Transmission/Disassembly

PRELIMINARY WORK

1. Remove PowrQuad module, see Group 00.

2. Without creeper transmission: Remove cover at option

-UN-14MAY98
transmission.
With creeper transmission: Remove shift cover and
shifter shaft lock (see arrow).

LX1020100
3. Remove range transmission shift cover (A).

4. Remove the cap screw that attaches the countershaft

to the differential drive shaft.

5. Remove option transmission; refer to Group 00.

LX,5520 017014-19-01APR98

DISASSEMBLING OPTION TRANSMISSION

Remove shifter shaft (A) and shifter fork (B).

-UN-05JUN96
LX000230
LX,RDTD 001931-19-01FEB93

Remove drive shaft (A) and countershaft (B).

NOTE: On tractors with creeper transmission, remove

parts from drive shaft (see Group 15).

-UN-14MAY98
Disassemble countershaft.

A—Drive shaft
(with creeper)
B—Countershaft
LX1020456

LX,5520 017819-19-01APR98

TM4574 (01DEC99) 55-20-3 6110 to 6510S Tractors

070200
PN=512
 Option Transmission/Exploded view

-UN-09JUN98
LX1019833
A—Drive shaft (without G—Snap ring M—Gasket R—Synchronizer assembly
creeper) H—Snap ring N—Snap ring S—Snap ring
B—Drive shaft (with creeper) I—Cap screw O—Thrust washer (thickness T—Gear for range F1
C—Sealing sleeve J—Cap screw as required) U—Spacer2
D—Gasket K—Needle bearing P—Gear for range E V—Countershaft
E—Transmission case L—Cover (without creeper) Q—Snap ring (thickness as
F—Ball bearing required)

1With 24-gear transmission (PowrQuad)

2With 20-gear transmission (PowrQuad) LX,5520 016756-19-01APR98

TM4574 (01DEC99) 55-20-4 6110 to 6510S Tractors

070200
PN=513
 Option Transmission/Assembly

ASSEMBLING THE COUNTERSHAFT

Install gear for range F1 (B) or spacer2 and snap ring

(A).

-UN-06MAR98
LX1019834
1With 24-gear transmission (PowrQuad)

2With 20-gear transmission (PowrQuad) LX,5520 016757-19-01APR98

Apply grease to friction faces of synchronizer rings.

Install synchronizer unit (B) and snap ring (A).

NOTE: Axial play of synchronizer unit must be less than

-UN-05JUN96
0.1 mm (0.004 in.).

Thickness of Snap Rings Available

1.75 mm (0.069 in.) 1.95 mm (0.076 in.)

LX000234
1.85 mm (0.073 in)

LX,5520 016811-19-01APR98

Install gear for range E (C).

Install thrust washer (B) and snap ring (A).

IMPORTANT: When measuring axial play, use both

-UN-06MAR98
hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not
skewed).

LX1019835
NOTE: Axial play of gear must be 0.15 to 0.6 mm
(0.006 to 0.024 in.).

Thickness of Thrust Washers Available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.) A—Snap ring
3.8 mm (0.150 in.) B—Thrust washer
C—Gear of range E

LX,5520 016758-19-01APR98

TM4574 (01DEC99) 55-20-5 6110 to 6510S Tractors

070200
PN=514
 Option Transmission/Assembly

INSTALLING SHAFTS

Install ball bearing (A) and needle bearing (B).

Tighten cap screws to 30 N·m (22 lb-ft).

-UN-14MAY98
LX1020457
LX,5520 017820-19-01APR98

Install drive shaft (A) and countershaft (B).

NOTE: On tractors with creeper transmission, install

parts on drive shaft (see Group 15).

-UN-14MAY98
A—Drive shaft
(with creeper)
B—Countershaft

LX1020456
LX,5520 017821-19-01APR98

Install lock pin (A).

-UN-05JUN96
LX001650

LX,RDTD 001939-19-01APR92

Install shifter shaft (A) and shifter fork (B).

-UN-05JUN96
LX000230

LX,RDTD 001940-19-21OCT91

TM4574 (01DEC99) 55-20-6 6110 to 6510S Tractors

070200
PN=515
 Option Transmission/Adjusting the shifter fork

FINAL ASSEMBLY

1. Install option transmission, see Group 00.

2. Install PowrQuad module, see Group 00.

-UN-14MAY98
3. Install range transmission shift cover (A).

LX1020458
LX,5520 016759-19-01APR98

Use a new retaining washer.

Tighten and secure the cap screw. Tighten to 90 N·m

(65 lb-ft).

-UN-14MAY98
LX1020459
LX,5520 016760-19-01APR98

ADJUSTING SHIFTER FORK

1. Place shifter shaft in neutral position.

2. Adjust shifter fork by means of threaded pins until it is

centered in relation to shift collar.

3. Move shifter fork to all positions.

NOTE: Make sure that shifter fork does not rub laterally
on shift collar in any position.

4. Tighten threaded pins to 40 N·m (30 lb-ft).

5. Recheck adjustment.
-UN-05JUN96
LX004151

LX,RDTD 001941-19-01FEB93

TM4574 (01DEC99) 55-20-7 6110 to 6510S Tractors

070200
PN=516
 Option Transmission/Adjusting the shifter fork

Install cover or shift cover (with creeper transmission).

Tighten cap screws to 30 N·m (22 lb-ft).

-UN-14MAY98
LX1020460
LX,5520 017822-19-01APR98

TM4574 (01DEC99) 55-20-8 6110 to 6510S Tractors

070200
PN=517
 Group 25
Range Transmission

SPECIFICATIONS

Item Measurement Specification

Differential drive shaft Axial play less than 0.1 mm (0.004 in.)

Diff. drive shaft and ring gear Cone point distance ± 0.06 mm (0.0024 in.)

Front wheel drive gear Axial play less than 0.1 mm (0.004 in.)

Range gears Axial play 0.15 to 0.45 mm

(0.006 to 0.018 in.)

Synchronizer units Axial play less than 0.1 mm (0.004 in.)

Drive shaft Axial play less than 0.1 mm (0.004 in.)

Drive shaft bearing quill to Torque 55 N·m (40 lb-ft)

differential housing, attaching screws
and bolts

Diff. drive shaft bearing quill to Torque 55 N·m (40 lb-ft)

differential housing, cap screws

Idler gear housing1 to Torque 55 N·m (40 lb-ft)

differential housing,
cap screws

Parking lock shifter shaft Clearance 0.25 to 0.60 mm

(0.010 to 0.024 in.)

Transmission housing to differential Torque 120 N·m (90 lb-ft)

housing, cap screws

Needle bearings in transmission Torque 30 N·m (22 lb-ft)

housing, cap screws

Threaded pins of shifter forks Torque 40 N·m (30 lb-ft)

Shift cover to transmission housing, Torque 30 N·m (22 lb-ft)

cap screws

Countersunk screw2 in differential Torque 25 N·m (18 lb-ft)

drive shaft

120- and 24-speed transmission (PowrQuad)

216-speed transmission (Power Reverser and PowrQuad) LX5525 017949-19-01APR98

TM4574 (01DEC99) 55-25-1 6110 to 6510S Tractors

070200
PN=518
 Range Transmission/Specifications

Adjusting Cone Point of Diff. Drive Shaft

(Determining Spacer Washer Thickness): Example

(a) Dimension stamped on bevel gear face, read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172.0 mm (6.772 in.)
(b) Dimension from needle bearing to bearing quill, measured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . + 48.1 mm (1.894 in.)
(c) Cone point dimension of differential housing as specified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . — 219.5 mm (8.642 in.)

(d) Required shim thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0.6 mm (0.024 in.)

NOTE: In most cases the dimension (a) stamped on

bevel gear face is exactly 172.0 mm (6.772 in.).

LX,RDTG 000824-19-01OCT93

TM4574 (01DEC99) 55-25-2 6110 to 6510S Tractors

070200
PN=519
 Range Transmission/Sectional views

-UN-20SEP94
LX000775
A—Countershaft* of gear C—Gear of range D F—Gear of range B H—Front wheel drive gear
transmission D—Synchronizer unit G—Gear of range A I—Differential drive shaft
B—Drive shaft E—Gear of range C

NOTE: The illustration shows the 12-gear version

(SyncroPlus) or the 16-gear version (Power
Reverser and PowrQuad).

* SyncroPlus and Power Reverser only LX5525 017015-19-01APR98

TM4574 (01DEC99) 55-25-3 6110 to 6510S Tractors

070200
PN=520
 Range Transmission/Sectional views

-UN-10JUN96
LX000776

A—Drive shaft of option D—Countershaft of option G—Gear of range C J—Double gear

transmission transmission H—Gear of range B K—Front wheel drive gear
B—Drive shaft E—Gear of range D I—Gear of range A L—Differential drive shaft
C—Double gear F—Synchronizer unit

NOTE: The illustration shows the 20- and 24-gear

versions (PowrQuad).
LX5525 017016-19-01APR98

TM4574 (01DEC99) 55-25-4 6110 to 6510S Tractors

070200
PN=521
 Range Transmission/Disassembly

PRELIMINARY WORK

1. Remove shift cover (A).

2. SyncroPlus transmission: Remove clutch housing and

gear transmission, see Section 50, Group 00.

PowrQuad transmission: Remove PowrQuad module, see

Group 00.

-UN-22SEP94
3. If equipped, remove option transmission or creeper,
see Group 00.

4. Remove front wheel drive clutch, see Section 56,

LX009119
Group 00.

5. Remove PTO1, see Section 56, Group 00.

6. Remove final drives1, see Section 56, Group 00.

7. Remove differential1, see Secction 56, Group 15.

1 Only necessary when differential drive shaft is to be removed. LX5525 017025-19-01APR98

DISASSEMBLING RANGE TRANSMISSION

Remove cap screws (A).

Remove transmission housing.

-UN-22SEP94
LX009120
LX,RDTG 002105-19-01JUN94

Disconnect spring (A) and remove drive shaft (B).

-UN-22SEP94
LX009121

LX,RDTG 002106-19-01JUN94

TM4574 (01DEC99) 55-25-5 6110 to 6510S Tractors

070200
PN=522
 Range Transmission/Disassembly

Remove shifter shafts and shifter forks.

A—Shifter shaft
(ranges A and B)
B—Shifter fork
(ranges A and B)

-UN-22SEP94
C—Shifter fork
(ranges C and D)
D—Shifter shaft
(ranges C and D)

LX009122
LX,RDTG 002107-19-01JUN94

Remove idler gear housing* (A).

-UN-10JUN96
LX000781
* 20- and 24-speed transmission (PowrQuad) LX5525 017017-19-01APR98

Turn out cap screws (A) and remove differential drive

shaft.

-UN-18JUN98
LX1020461

LX5525 017823-19-01APR98

TM4574 (01DEC99) 55-25-6 6110 to 6510S Tractors

070200
PN=523
 Range Transmission/Exploded views

EXPLODED VIEW OF DIFFERENTIAL DRIVE SHAFT

A—Cap screw (5 used) H—Spring (5 used) M—Thrust washer R—Gear of range C -UN-24NOV97
LX1018870
B—Bracket I—Snap ring (thickness as required) S—Gear of range D
C—Differential drive shaft (thickness as required) N—Gear of range A T—Countersunk screw *
D—Needle bearing assy. J—Snap ring O—Synchronizer assy. U—Needle bearing
E—Axial bearing assy. K—Front wheel drive gear P—Gear of range B V—Cap screw
F—Shim (use as required) L—Snap ring Q—Snap ring
G—Bearing quill (thickness as required)

* 12- and 16-speed transmissions only LX5525 017026-19-01APR98

TM4574 (01DEC99) 55-25-7 6110 to 6510S Tractors

070200
PN=524
 Range Transmission/Exploded views

EXPLODED VIEW OF DRIVE SHAFT AND PARKING LOCK

-UN-21SEP94
LX009194
A—Bearing quill G—Sealing sleeve M—Pin S—Bushing
B—Pin H—Taper roller bearing cone N—Locking latch T—Seal ring
C—Spring I—Taper roller bearing cup O—Roller U—Spring
D—Taper roller bearing cup J—Snap ring P—Shifter cam V—Lever
E—Taper roller bearing cone K—Shaft Q—Axial bearing assy.
F—Drive shaft L—Hex. socket screw R—Spacer washer
(thickness as required)

LX,RDTG 002111-19-01NOV97

TM4574 (01DEC99) 55-25-8 6110 to 6510S Tractors

070200
PN=525
 Range Transmission/Exploded views

EXPLODED VIEW OF SHIFT MECHANISM

-UN-10JUN98
LX1019837
A—Forward/reverse linkage E—Ball bushing I—Shift fork N—Lever1
assembly1 (43 or 54 used) J—Plastic tip (4 used) O—Spring1
B—Fwd/rev. shifter shaft1 F—Shifter shaft K—Pin4 P—Dowel pin1
C—Cover2 G—Locking pin (2 used) L—Lever1 Q—Lever1
D—Shifter shaft H—Shifter shaft housing M—Roller1

NOTE: For exploded view of shift cover, see

“Repairing the Shift Cover”.

1 Mechanical reverser control

2 SyncroPlus or PowrQuad with electrical reverser control

3 SyncroPlus, Power Reverser or 16-speed PowrQuad

4 20- and 24-speed PowrQuad LX5525 017018-19-01APR98

TM4574 (01DEC99) 55-25-9 6110 to 6510S Tractors

070200
PN=526
 Range Transmission/Exploded views

EXPLODED VIEW OF SHIFT COVER

-UN-16JUL97
LX1016988
A—Pin E—Cover2 H—5 mm (13/64 in.) dia. K—Shift cover
B—Pin1 (if equipped) F—Lever (3 used1 or spring pin (2 used) L—Stop assembly (with
C—Shifter shaft (3 used1 or 2 used2) I—Dowel pin (2 used) mech. reverser control)
2 used2) G—8 mm (5/16 in.) dia. J—Gasket
D—Seal spring pin (2 used)

Repairing the shift cover Turn spring pins (H) through 180 degrees before
inserting them in spring pins (G) (i.e. with the gaps
NOTE: Use an M6 screw to extract dowel pins (I). as far apart as possible).

1 20- and 24-speed transmission (PowrQuad)

2 SyncroPlus and 16-speed transmissions (Power Reverser and

PowrQuad) LX5525 017019-19-01APR98

TM4574 (01DEC99) 55-25-10 6110 to 6510S Tractors

070200
PN=527
 Range Transmission/Exploded views

EXPLODED VIEW OF PARKING LOCK

ACTUATION

A—Console
B—Lever
C—Bushing (2 used)
D—Snap ring
E—Rod

-UN-18SEP97
F—Spring 1 (2 St.)
G—Retaining pin 1

LX1017517
-UN-18SEP97
LX1017518
1 Only with mechanical reverser control on steering column LX,5025 012379-19-01JUN97

TM4574 (01DEC99) 55-25-11 6110 to 6510S Tractors

070200
PN=528
 Range Transmission/Assembly

ASSEMBLING RANGE TRANSMISSION

Install needle bearing (A) on differential drive shaft.

-UN-15SEP94
LX000785
LX,RDTG 002113-19-02MAR92

Install bearing quill (B) with axial bearing on differential

drive shaft.

Install springs (A).

-UN-15SEP94
Install second axial bearing (C) and snap ring (D).

NOTE: Differential drive shaft axial play must be less

than 0.1 mm (0.004 in.).

LX000786
Thickness of Snap Rings Available

2.5 mm (0.098 in.) 2.8 mm (0.110 in.)

2.6 mm (0.102 in.) 2.9 mm (0.114 in.)
2.7 mm (0.106 in.) 3.0 mm (0.118 in.)

-UN-15SEP94
LX000787

LX,RDTG 002114-19-01APR96

Install differential drive shaft and oil line bracket (A).

Tighten cap screws to 55 N·m (40 lb-ft).

-UN-18JUN98
LX1020462

LX5525 017824-19-01APR98

TM4574 (01DEC99) 55-25-12 6110 to 6510S Tractors

070200
PN=529
 Range Transmission/Assembly

CONE POINT ADJUSTMENT

-UN-20SEP94
LX000789
A—Spacer washer (use as B—Bearing quill D—Needle bearing
required) C—Axial bearing E—Differential drive shaft
face

1. Record dimension (a) stamped into bevel gear Example:

face. In most cases this dimension is exactly
172,0 mm (6.772 in.). Dimension stamped into
bevel gear face . . . . . . . . . . . . . . . . . . a=172,0 mm (6.772 in.)

2. Measure dimension (b) from needle bearing to

Dimension from needle bearing
bearing quill. to bearing quill, measured . . . . . . . . . . . . b=48,1 mm (1.894 in.)

3. Cone point dimension (c) of differential housing is Cone point dimension on differen-
always 219,5 mm (8.642 in.). tial housing as specified . . . . . . . . . . . . . c=219,5 mm (8.642 in.)

4. Calculate spacer washer thickness (d). d = 172,0 mm + 48,1 mm — 219,5 mm

d = 0,6 mm
d=a+b-c
d = 6.772 in. + 1.894 in. — 8.642 in.
d = 0.024 in.
Thickness of Spacer Washers Available
In the example two 0,3 mm (0.012 in.) spacer
0,2 mm (0.008 in.) 0,5 mm (0.020 in.)
0,3 mm (0.012 in.) washers have to be used.

LX,RDTG 002116-19-01OCT93

TM4574 (01DEC99) 55-25-13 6110 to 6510S Tractors

070200
PN=530
 Range Transmission/Assembly

Press taper roller bearing cup (B) into bearing quill.

Install locking latch (A).

-UN-17NOV94
LX000790
LX,RDTG 002117-19-02MAR92

Attach bearing quill.

Tighten screws (A and C) and bolt (B) to 55 N·m

(40 lb-ft).

-UN-17NOV94
LX000791
LX,RDTG 002118-19-02MAR92

Install shifter shaft housing (A).

Tighten the attaching screws to 20 N·m (15 lb-ft).

-UN-17NOV94
LX000792

LX,RDTG 002119-19-01FEB99

Put snap ring (B) behind the front wheel drive gear (A).

Install the front wheel drive gear and snap ring.

-UN-17NOV94
LX000794

LX5025 014826-19-01NOV97

TM4574 (01DEC99) 55-25-14 6110 to 6510S Tractors

070200
PN=531
 Range Transmission/Assembly

Check axial play of front wheel drive gear.

NOTE: Front wheel drive gear axial play must be less

than 0.1 mm (0.004 in.).

-UN-22SEP94
NOTE: If axial play is not correct, use a different size
snap ring to install the front wheel drive gear.

Thickness of Snap Rings Available

LX009123
2.0 mm (0.079 in.) 2.2 mm (0.087 in.)
2.1 mm (0.083 in.) 2.3 mm (0.091 in.)

LX,5025 007011-19-01JUN94

Install thrust washer and gear of range A (A).

Install snap ring (B).

-UN-17NOV94
LX000795
LX,RDTG 002122-19-02MAR92

TM4574 (01DEC99) 55-25-15 6110 to 6510S Tractors

070200
PN=532
 Range Transmission/Assembly

Apply grease to the friction surfaces of the synchronizer

rings.

NOTE: Install synchronizer ring (A) with step (B)

foremost (facing the gear for range A).

-UN-15APR99
LX1021937
Install synchronizer unit (B) and snap ring (A).

NOTE: Axial play of synchronizer ring must be less than

0.1 mm (0.004 in.).

-UN-18NOV94
Thickness of snap rings available

2.0 mm (0.079 in.) 2.2 mm (0.087 in.)

2.1 mm (0.083 in.) 2.3 mm (0.091 in.)

LX000796
LX,RDTG 002123-19-01FEB99

Check axial play of gear for range A.

IMPORTANT: When measuring axial play, use both

hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not

-UN-18NOV94
skewed).

NOTE: Axial play of gear must be 0.15 to 0.45 mm

(0.006 to 0.018 in.).

LX000797
NOTE: If axial play is not correct, use a different size
thrust washer to install gear of range A.

Thickness of Thrust Washers Available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX,RDTG 002124-19-01APR98

TM4574 (01DEC99) 55-25-16 6110 to 6510S Tractors

070200
PN=533
 Range Transmission/Assembly

Install gear of range B (C) and thrust washer (B).

Install snap ring (A).

IMPORTANT: When measuring axial play, use both

-UN-18NOV94
hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not
skewed).

NOTE: Axial play of gear must be 0.15 to 0.45 mm

LX000798
(0.006 to 0.018 in.).

Thickness of Thrust Washers Available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX5025 014827-19-01APR98

Install thrust washer and gear of range C (B).

Install snap ring (A).

-UN-17NOV94
LX000799
LX,RDTG 002126-19-02MAR92

TM4574 (01DEC99) 55-25-17 6110 to 6510S Tractors

070200
PN=534
 Range Transmission/Assembly

Apply grease to the friction surfaces of the synchronizer

rings.

NOTE: Install synchronizer ring (A) with step (B)

foremost (facing the gear for range C).

-UN-15APR99
LX1021937
Install synchronizer unit (B) and snap ring (A).

NOTE: Axial play of synchronizer ring must be less than

0.1 mm (0.004 in.).

-UN-17NOV94
Thickness of snap rings available

2.0 mm (0.079 in.) 2.2 mm (0.087 in.)

2.1 mm (0.083 in.) 2.3 mm (0.091 in.)

LX000800
LX,RDTG 002127-19-01FEB99

Check axial play of gear for range C.

IMPORTANT: When measuring axial play, use both

hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not

-UN-15SEP94
skewed).

NOTE: Axial play of gear must be 0.15 to 0.45 mm

(0.006 to 0.018 in.).

LX000801
NOTE: If axial play is not correct, use a different size
thrust washer to install gear of range C.

Thickness of Thrust Washers Available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX,RDTG 002128-19-01APR98

TM4574 (01DEC99) 55-25-18 6110 to 6510S Tractors

070200
PN=535
 Range Transmission/Assembly

Install gear of range D (C) with connecting ring.

Install thrust washer (B) and snap ring (A).

IMPORTANT: When measuring axial play, use both

-UN-15SEP94
hands to guide the gear onto the shaft.
Make sure the gear is straight (i.e. not
skewed).

IMPORTANT: Axial play of gear must be adjusted so

LX000802
that the lowest possible value between
0.15 and 0.45 mm (0.006 and 0.018 in.)
is achieved.

Thickness of thrust washers available

3.65 mm (0.144 in.) 3.95 mm (0.156 in.)

3.80 mm (0.150 in.) 4.15 mm (0.163 in.)

LX,RDTG 002129-19-01FEB99

TM4574 (01DEC99) 55-25-19 6110 to 6510S Tractors

070200
PN=536
 Range Transmission/Assembly

-UN-10JUN96
LX000803
A—Ball E—Cap screw I—Thrust washer M—Bolt
B—Shaft F—Thrust washer J—Needle race N—Idler gear housing
C—Bushing G—Double gear K—Spacer bushing O—Shaft
D—Cap screw (2 used) H—Needle race L—Double gear

Assemble idler gear housing1.

1 20- and 24-gear versions (PowrQuad) only LX5525 017020-19-01APR98

Install idler gear housing1.

Tighten cap screws to 55 N·m (40 lb-ft).

-UN-10JUN96
LX000804

1 20- and 24-gear versions (PowrQuad) only LX5525 017021-19-01APR98

TM4574 (01DEC99) 55-25-20 6110 to 6510S Tractors

070200
PN=537
 Range Transmission/Assembly

Install shifter shafts and shifter forks.

A—Shifter shaft
(ranges A and B)
B—Shifter fork
(ranges A and B)

-UN-22SEP94
C—Shifter fork
(ranges C and D)
D—Shifter shaft
(ranges C and D)

LX009122
LX,RDTG 002134-19-01JUN94

Press taper roller bearing cones (A) and (B) onto drive
shaft.

-UN-22SEP94
LX009124
LX,RDTG 002132-19-01JUN94

Install drive shaft (B).

Connect spring (A) of parking lock.

-UN-22SEP94
LX009121
LX,RDTG 002133-19-01JUN94

TM4574 (01DEC99) 55-25-21 6110 to 6510S Tractors

070200
PN=538
 Range Transmission/Assembly

Install parking lock shifter cam in the transmission

housing. Use a 1.6 mm (0.063 in.) spacer washer (G)
(recommended average setting).

A—Lever
B—Spring
C—Seal ring
D—Bushing (2 used)
E—Spring pin
F—Shifter cam
G—Spacer washer
(thickness as required)
H—Axial bearing assy.

-UN-21SEP94
LX009359
LX,5025 007161-19-01JUN94

Referring to the exploded view, assemble and install the

fwd/rev. shifter shaft* (A) and stop assembly (B).

-UN-02JUL97
LX1016989

* With mech. reverser control only LX5525 017027-19-01APR98

Install the transmission housing.

Tighten the cap screws to 120 N·m (90 lb-ft).

-UN-22SEP94
LX009125

LX5025 014828-19-01NOV97

TM4574 (01DEC99) 55-25-22 6110 to 6510S Tractors

070200
PN=539
 Range Transmission/Assembly

Check play of parking lock shifter cam as follows:

1. Engage parking lock. Turn shifter cam to end point,

then back 10 degrees so that the cam is no longer
touching.

-UN-14OCT94
2. Attach dial gauge to shifter cam. Use a suitable lever
or screwdriver to press the locking latch against the
teeth of front wheel drive gear and measure the play of
the shifter cam.

LX009360
3. Play must be between 0.25 and 0.60 mm (0.010 and
0.024 in.). Parking lock disengaged

4. If play is excessive, the transmission housing must

removed once more and a larger spacer washer used
(see “Install parking lock shifter cam”). If play is
insufficient, a smaller spacer washer must be used.

-UN-14OCT94
Thickness of Spacer Washer Available

1.2 mm (0.047 in.) 1.7 mm (0.067 in.)

1.3 mm (0.051 in.) 1.8 mm (0.071 in.)

LX009361
1.4 mm (0.055 in.) 1.9 mm (0.075 in.)
1.5 mm (0.059 in.) 2.0 mm (0.079 in.)
1.6 mm (0.063 in.)
Parking lock engaged, play

LX,5025 007162-19-01JUN97

Install taper roller bearing cup (B) of drive shaft and

needle bearing (C) of differential drive shaft.

A—Snap ring (thickness as required)

B—Taper roller bearing cup

-UN-22SEP94
C—Needle bearing
D—Cap screw LX009126

LX5025 014829-19-01NOV97

TM4574 (01DEC99) 55-25-23 6110 to 6510S Tractors

070200
PN=540
 Range Transmission/Assembly

Check axial play of drive shaft.

NOTE: Axial play of drive shaft must be less than

0.1 mm (0.004 in.).

-UN-22SEP94
NOTE: If axial play is not correct, use a different size
snap ring to install the taper roller bearing cup.

Thickness of Snap Rings Available

LX009127
2.0 mm (0.079 in.) 2.2 mm (0.087 in.)
2.1 mm (0.083 in.) 2.3 mm (0.091 in.)

LX,RDTG 002136-19-01JUN97

Coat the thread on the cap screws with LOCTITE 648

(L41860) and tighten them to 30 N·m (22 lb-ft).

-UN-22SEP94
LX009128
LX,RDTG 002137-19-01FEB99

Coat the thread on countersunk screw* (A) with

LOCTITE 271 (TY9371) and tighten it to 25 N·m
(18 lb-ft).
-UN-13FEB96
LX013472

* With SyncroPlus or 16-speed transmission (Power Reverser or

PowrQuad) only LX5525 017022-19-01APR98

TM4574 (01DEC99) 55-25-24 6110 to 6510S Tractors

070200
PN=541
 Range Transmission/Final assembly

ADJUSTING SHIFT MECHANISM

1. Place shifter shafts in neutral position.

2. Adjust shifter forks by means of threaded pins (A)

-UN-15SEP94
until they are centered in relation to shift collars.

3. Move shifter forks to all positions.

NOTE: Make sure that shifter forks do not rub laterally

LX000810
on shift collars in any shift position.

4. Tighten threaded pins to 40 N·m (30 lb-ft).

5. Recheck adjustment.

LX,RDTG 002138-19-01APR96

FINAL ASSEMBLY

1. Install front wheel drive clutch, see Section 56,

Group 00.

2. If equipped, install creeper or option transmission, see

Group 00.

3. SyncroPlus transmission: Install clutch housing and

gear transmission, see Section 50, Group 00.

PowrQuad transmission: Install PowrQuad module, see

Group 00.

4. Install differential, see Section 56, Group 15.

5. Install final drives, see Section 56, Group 00.

6. Install PTO, see Section 56, Group 00.

LX5525 017023-19-01APR98

TM4574 (01DEC99) 55-25-25 6110 to 6510S Tractors

070200
PN=542
 Range Transmission/Reverser control linkage adjustment

Install shift cover.

Tighten cap screws to 30 N·m (22 lb-ft).

-UN-22SEP94
LX009129
LX,RDTG 002139-19-01JUN94

REVERSER CONTROL LINKAGE

ADJUSTMENT (WITH MECHANICAL
REVERSER CONTROL)

N CAUTION: Do not perform any adjustments

-UN-12MAY97
with the engine running because the tractor
could move unexpectedly. Switch off the
ignition and remove the key.

LX1016459
NOTE: The length of the reverser control linkage (A) can
also be determined and adjusted when removed.

Measure the length (a) of the reverser control linkage.

Adjust the reverser control linkage to the specified length

using the yokes as required.

Specified length (a):

W/out creeper or interm. box . . . . . . . . . . . . 299.5 mm ± 1 mm
(11.80 in. ± 0.04 in.)
With creeper or interm. box . . . . . . . . . . . . . 468.5 mm ± 1 mm
(18.45 in. ± 0.04 in.)

When installed, the reverser control linkage should be in

the lower hole on lever (B) and in the right hole of lever
(C).

Check shifting and parking lock action.

LX5525 017024-19-01APR98

TM4574 (01DEC99) 55-25-26 6110 to 6510S Tractors

070200
PN=543
 Section 56
POWER TRAIN (without Transmission)
Contents
Page Page

Group 00—Removal and Installation of

Components Group 15—Differential
Special tools . . . . . . . . . . . . . . . . . ... 56-00-1 Specifications . . . . . . . . . . . . . . . . . . . 56-15-1
Specifications . . . . . . . . . . . . . . . . ... 56-00-4 Sectional view . . . . . . . . . . . . . . . . . . . 56-15-2
Front wheel drive clutch Preliminary work . . . . . . . . . . . . . . . . . 56-15-3
Removal . . . . . . . . . . . . . . . . . . ... 56-00-6 Removal . . . . . . . . . . . . . . . . . . . . . . . 56-15-3
Installation . . . . . . . . . . . . . . . . . ... 56-00-7 Disassembly . . . . . . . . . . . . . . . . . . . . 56-15-4
Differential housing Exploded view . . . . . . . . . . . . . . . . . . . 56-15-6
Removal . . . . . . . . . . . . . . . . . . . . . 56-00-8 Assembly . . . . . . . . . . . . . . . . . . . . . . 56-15-7
Installation . . . . . . . . . . . . . . . . . . . . 56-00-12 Installation
Final drives Differential . . . . . . . . . . . . .. . . . . . . 56-15-11
Removal . . . . . . . . . . . . . . . . . . . . . 56-00-15 Adjusting taper roller bearing . . . . . . . 56-15-12
Installation . . . . . . . . . . . . . . . . . . . . 56-00-20 Adjusting backlash . . . . . . .. . . . . . . 56-15-12
Rear PTO Final assembly . . . . . . . . . . .. . . . . . . 56-15-13
Removal . . . . . . . . . . . . . . . . . . . . . 56-00-24
Installation . . . . . . . . . . . . . . . . . . . . 56-00-25 Group 20—Hydraulic Pump Drive
Front PTO Special tools . . . . . . . . . . . . . . . . . . . . 56-20-1
Removal . . . . . . . . . . . . . . . . . . . . . 56-00-27 Specifications . . . . . . . . . . . . . . . . . . . 56-20-2
Installation . . . . . . . . . . . . . . . . . . . . 56-00-28 General repair procedures . . . . . . . . . . . 56-20-3
Removal . . . . . . . . . . . . . . . . . . . . . . . 56-20-4
Sectional view . . . . . . . . . . . . . . . . . . . 56-20-6
Group 05—U-jointed Shafts and Torsion Damper
Installation . . . . . . . . . . . . . . . . . . . . . 56-20-7
Specifications . . . . . . . . . . . . . . . . . . . 56-05-1 Adjustment . . . . . . . . . . . . . . . . . . . . . 56-20-9
U.j. shaft (FWD)
Removal . . . . . . . . . . . . . . . . . . . . . 56-05-2
Group 25—Final Drives
Installation . . . . . . . . . . . . . . . . . . . . 56-05-3
Special tools . . . . . . . . . . . . . . . . . . . . 56-25-1
U.j. shaft (engine) and torsion damper
Specifications . . . . . . . . . . . . . . . . . . . 56-25-2
Tightening torques . . . . . . . . . . . . . . . 56-05-4
Preliminary work . . . . . . . . . . . . . . . . . 56-25-3
U.j. shaft (FWD)
Sectional view . . . . . . . . . . . . . . . . . . . 56-25-3
Removal . . . . . . . . . . . . . . . . . . . . . 56-05-5 Disassembly . . . . . . . . . . . . . . . . . . . . 56-25-4
Changing the torsion damper bearings . 56-05-5 Exploded view . . . . . . . . . . . . . . . . . . . 56-25-6
Installing the torsion damper . . . . . . . . 56-05-6 Assembly
Repairing the u.j. shaft Final drives . . . . . . . . . . . . . . . . . . . 56-25-7
Disassembly . . . . . . . . . . . . . . . . . . . 56-05-8 Adjusting rear axle rolling drag torque . 56-25-10
Assembly . . . . . . . . . . . . . . . . . . . . . 56-05-9 Final assembly . . . . . . . . . . . . . . . . . 56-25-11

Group 10—Front Wheel Drive Clutch Group 30—Rear PTO Options

Special tool (dealer-manufactured) . . . . . 56-10-1 Special tools . . . . . . . . . . . . . . . . . . . . 56-30-1
Specifications . . . . . . . . . . . . . . . . . . . 56-10-1 Specifications . . . . . . . . . . . . . . . . . . . 56-30-3
Preliminary work . . . . . . . . . . . . . . . . . 56-10-2 General repair procedures . . . . . . . . . . . 56-30-4
Sectional view . . . . . . . . . . . . . . . . . . . 56-10-2 Replacing seals . . . . . . . . . . . . . . . . . . 56-30-6
Disassembly . . . . . . . . . . . . . . . . . . . . 56-10-3 Removal
Exploded view . . . . . . . . . . . . . . . . . . . 56-10-6
Assembly . . . . . . . . . . . . . . . . . . . . . . 56-10-8 Continued on next page
Final assembly . . . . . . . . . . . . . . . . . . 56-10-15

TM4574 (01DEC99) 56-1 6110 to 6510S Tractors

070200
PN=1132
 Contents

Page Page

PTO - sectional view Adjustments

540 rpm . . . . . . . . . . . . . ........ 56-30-8 Drive shaft . . . . . . . . ... . . . . . . . . . 56-35-25
540/1000 rpm, reversible . . ........ 56-30-9 Output shaft . . . . . . . ... . . . . . . . . . 56-35-25
PTO clutch and brake Intermediate gear shaft .. . . . . . . . . . 56-35-26
Removal . . . . . . . . . . . . . . . . . . . . . 56-30-10 Installation . . . . . . . . . ... . . . . . . . . . 56-35-26
Repair . . . . . . . . . . . . . . . . . . . . . . . 56-30-10
Adjustment . . . . . . . . . . . . . . . . . . . . 56-30-12 Group 40—Front Implement Drive
Installation . . . . . . . . . . . . . . . . . . . . 56-30-13 Special tools . . . . . . . . . . . ......... 56-40-1
Replacing PTO brake . . . . . . . . . . . . . . 56-30-13 Front implement drive
PTO drive train Specifications . . . . . . . . . . . . . . . . . . 56-40-1
Disassembly . . . . . . . . . . . . . . . . . . . 56-30-14 Exploded view . . . . . . . . . . . . . . . . . 56-40-2
Repairing the output shaft . . . . . . . . . 56-30-17 Tightening the drive shaft . . . . . . . . . . . 56-40-2
Output shaft (540/1000 rpm) . . . . . . . . 56-30-18 Replacing the damper . . . . . . . . . . . . . . 56-40-3
Output shaft (540 rpm) . . . . . . . . . . . . 56-30-19 Front PTO driveline
Repairing the countershaft . . . . . . . . . 56-30-20 Specifications . . . . . . . . . ......... 56-40-4
Exploded view . . . . . . . . ......... 56-40-5
Assembly and adjustment . . . . . . . . . . 56-30-21
Replacing the damper . . . ......... 56-40-6
Installation . . . . . . . . . . . . . . . . . . . . 56-30-24
PTO actuation
Modulating valve . . . . . . . . . . . . . . . . 56-30-25
Solenoid valve . . . . . . . . . . . . . . . . . 56-30-26
PTO speed sending unit . . . . . . . . . . . . 56-30-27

Group 35—Front PTO

Special tools . . . . . . . . . . . . . . . . . . . . 56-35-1
Other material . . . . . . . . . . . . . . . . . . . 56-35-1
Specifications . . . . . . . . . . . . . . . . . . . 56-35-2
General repair procedures . . . . . . . . . . . 56-35-3
Sectional view . . . . . . . . . . . . . . . . . . . 56-35-5
Operating assembly
Solenoid valve . . . . . . . . . . . . . . . . . 56-35-6
Modulating valve . . . . . . . . . . . . . . . . 56-35-7
PTO speed sending unit . . . . . . . . . . . . 56-35-8
Changing or washing filter . . . . . . . . . . . 56-35-8
Checking pressure regulating valve . . . . . 56-35-8
Checking the check valves . . . . . . . . . . 56-35-9
Removing valve plate . . . . . . . . . . . . . . 56-35-9
Removal . . . . . . . . . . . . . . . . . . . . . . . 56-35-10
Repair
Disassembly . . . . . . . . . . . . . . . . . . . 56-35-10
Oil pump . . . . . . . . . . . . . . . . . . . . . 56-35-11
Clutch - exploded view . . . . . . . . . . . . 56-35-14
Clutch . . . . . . . . . . . . . . . . . . . . . . . 56-35-15
Brake - exploded view . . . . . . . . . . . . 56-35-18
Brake . . . . . . . . . . . . . . . . . . . . . . . 56-35-18
Installing clutch and brake . . . . . . . . . 56-35-20
Intermediate gear shaft . . . . . . . . . . . 56-35-20
Drive shaft and shift device . . . . . . . . 56-35-21
Assembly . . . . . . . . . . . . . . . . . . . . . 56-35-24

TM4574 (01DEC99) 56-2 6110 to 6510S Tractors

070200
PN=1133
 Group 00
Removal and Installation of Components

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Universal support stand . . . . . . . . . . . . . . . . JT05725

Supporting tractor during rear wheel removal

-UN-19SEP94
Additionally required: 1 commercial 12 ton jack

JT05725
LX,CRA90 002501-19-01AUG95

LX000743 -UN-19SEP94

Snap ring tool . . . . . . . . . . . . . . . . . . . . . . . JDG18

Removing and installing snap rings on rack-and-pinion

axle

LX,RCHC 000791-19-21DEC90

KJD10173 -UN-17APR96

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10173

Removal and installation of PTO drive shaft and pump

drive shaft
LX,CRA50 002553-19-01APR96

LX002476 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-1

Removal and installation of tractor components

LX,CRA50 002840-19-01OCT93

LX002297 -UN-07NOV94

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . JD-244-2

Removal and installation of tractor components

LX,CRA50 002753-19-01OCT93

KJD10169 -UN-07NOV94

Special puller . . . . . . . . . . . . . . . . . . . . . . KJD10169

Pulling dowel pins out of main frame

LX,56,00 005440-19-01OCT93

TM4574 (01DEC99) 56-00-1 6110 to 6510S Tractors

070200
PN=544
 Removal and Installation of Components/Special tools

Splitting stand . . . . . . . . . . . . . . . . . . . . D05007ST

Removing and installing final drives, front axle or FWD

axle

-UN-07NOV94
LX002163
LX,56,00 005441-19-01OCT93

Splitting stand . . . . . . . . . . . . . . . . . . . . . . JT05723

Removing and installing the transmission assembly and

differential housing

-UN-20MAR96
Also required: 2 commercial 8-metric-ton vehicle jacks

JT05723
LX,CRA80 002924-19-01APR96

Splitting stand . . . . . . . . . . . . . . . . . . . . . . JT05724

Raising and supporting tractor front end

Also required: 2 commercial 5 ton jacks

-UN-19SEP94
JT05724

LX,CRA80 002925-19-01AUG95

TM4574 (01DEC99) 56-00-2 6110 to 6510S Tractors

070200
PN=545
 Removal and Installation of Components/Special tools

DEALER-FABRICATED TOOL

Adapter, short . . . . . . . . . . . . . . . . Dealer-fabricated

Used in conjunction with splitting stand D05007ST

-UN-10NOV94
D05106ST
LX,56,00 005442-19-01APR96

TM4574 (01DEC99) 56-00-3 6110 to 6510S Tractors

070200
PN=546
 Removal and Installation of Components/Specifications

SPECIFICATIONS

Item Measurement Specification

Stabilizing rod bracket to final drive, Torque 710 N·m (525 lb-ft)
cap screw

Range transmission to differential Torque 120 N·m (85 lb-ft)

housing, cap screws

PTO housing to differential housing, Torque 210 N·m (155 lb-ft)

cap screws

Trailer hitch to PTO housing or to Torque 340 N·m (250 lb-ft)

differential housing, hex. socket
screws

FWD clutch housing to range Torque 40 N·m (30 lb-ft)

transmission, cap screws

Oil drain plug to PTO housing Torque 30 N·m (25 lb-ft)

Dowel pin to differential housing, Torque 500 N·m (365 lb-ft)

cap screw

Open operator’s station,

attachment

Front mountings, M12 cap screws Torque 140 N·m (100 lb-ft)

Rear mountings, M20 cap screws Torque 400 N·m (300 lb-ft)

Cab mountings

Front, M20 cap screws Torque 220 N·m (160 lb-ft)

Rear, M16 cap screws Torque 200 N·m (145 lb-ft)

Continued on next page

TM4574 (01DEC99) 56-00-4 6110 to 6510S Tractors

070200
PN=547
 Removal and Installation of Components/Specifications

Item Measurement Specification

Final drives to differential Torque 260 N·m (190 lb-ft)

housing, cap screws

Rear wheel to final drive

Tractors with flanged rear axle, Torque 500 N·m (370 lb-ft)
cap screws

Tractors with rack-and-pinion rear

axle

pinion hub-half to wheel hub, cap Torque 215 N·m (160 lb-ft)
screw

key hub-half to wheel hub, cap Torque 400 N·m (300 lb-ft)
screw

U.j. shaft to input flange of Torque See Section 56, Group 05.
transmission, corrugated-head
screws

Torsion damper to flywheel, hex. Torque See Section 56, Group 05.
socket screws

U.j. shaft to FWD axle input Torque See Section 56, Group 05.
flange, cap screws

LX,5600NA014670-19-01NOV99

TM4574 (01DEC99) 56-00-5 6110 to 6510S Tractors

070200
PN=548
 Removal and Installation of Components/Front wheel drive clutch

REMOVING FRONT WHEEL DRIVE CLUTCH

N CAUTION: Disconnect the battery before

commencing the work.

For removal of front wheel drive clutch refer to Group 05

in this Section.

LX,5600 018141-19-01NOV99

Remove transmission oil drain plug (A) at front wheel

drive clutch housing and drain transmission oil into a
suitable container.

Take out swinging drawbar to the rear, if necessary.

-UN-08NOV94
LX002335
LX,CRA56 002791-19-01OCT93

Disconnect pressure line (A) at solenoid valve and at

T-union. Remove pressure line.

NOTE: Cap open line ends.

-UN-08NOV94
Disconnect cable connector (B) at solenoid switch.

LX002336

LX,CRA56 002792-19-01OCT93

Place hoist underneath front wheel drive housing,

Remove cap screws (A) and take off housing from

underneath.
-UN-08NOV94

NOTE: Caused by the liquid sealant the housing flange

adheres to the range transmission even after the
screws have been removed.
LX002337

LX,5600 018142-19-01APR98

TM4574 (01DEC99) 56-00-6 6110 to 6510S Tractors

070200
PN=549
 Removal and Installation of Components/Front wheel drive clutch

INSTALLING FRONT WHEEL DRIVE CLUTCH

Thoroughly clean sealing faces and coat them with

LOCTITE 518 (TY16021) liquid sealant. Move front wheel
drive clutch (A) into position at range transmission.

-UN-08NOV94
LX002213
LX,5600 018143-19-01APR98

By means of a hoist, move front wheel drive clutch

housing in direction of range transmission until it
contacts. While doing this, insert the two dowel pins into
range transmission bores.

-UN-08NOV94
Tighten cap screws to 40 N·m (30 lb-ft).

LX002338
LX,CRA56 002794-19-01OCT93

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

Refill with transmission oil; check oil level and top up, if
necessary (see Operator’s manual).
-UN-18NOV94
LX002231

LX,CRA50 002665-19-01MAY92

TM4574 (01DEC99) 56-00-7 6110 to 6510S Tractors

070200
PN=550
 Removal and Installation of Components/Differential housing

REMOVAL OF DIFFERENTIAL HOUSING

Tractors with Open Operator’s Station: Tractors with Cab:

For removal of open operator’s station, refer to For removal of cab, refer to Section 90, Group 00.
Section 90, Group 00.

LX,5600 018131-19-01NOV99

On tractors with air conditioning system:

In order to save the time needed for discharging and 5. Install the bolts in front cab mountings.
recharging the system you may proceed as follows:
6. Remove the bolts from rear cab mountings.
1. Tilt operator’s cab.
7. Place rear side of cab on main frame using
2. Remove range transmission. wooden wedges or other suitable support.

3. Disconnect hydraulic lines (steering system etc.) as 8. Remove final drives and proceed as described.
described.

4. Tilt back operator’s cab.

LX,5600 018132-19-01APR98

Remove range shift transmission (see Section 55,

Group 00).

-UN-08NOV94
LX002437

LX,5600 018133-19-01APR98

TM4574 (01DEC99) 56-00-8 6110 to 6510S Tractors

070200
PN=551
 Removal and Installation of Components/Differential housing

On tractors with air conditioning system:

Disconnect steering system return line (A) at connection

to hydraulic oil return.

-UN-08NOV94
LX007469
LX,5600 018134-19-01APR98

On tractors with air conditioning system:

Disengage bowden cables by unscrewing union nuts (A)

at the selective control valves.

-UN-08NOV94
LX002426
LX,5600 018135-19-01APR98

On tractors with air conditioning system:

Unscrew pressure line (A) and Load Sense line (B) of

the steering system, and seal the open ends.

-UN-08NOV94
LX007468
LX,5600 018136-19-01APR98

Remove filter housing (A) and seal open hose ends.

-UN-26NOV97
LX1017815

LX,5600 018154-19-01APR98

TM4574 (01DEC99) 56-00-9 6110 to 6510S Tractors

070200
PN=552
 Removal and Installation of Components/Differential housing

Disconnect brake lines (A) from differential housing.

Disconnect lines (B) from differential lock valve.

Disconnect wiring harness (C) from differential housing.

-UN-25JUN98
LX1020619
LX,5600 018156-19-01APR98

Secure JT05724 splitting stand (A) to main frame.

If the operator’s cab has been removed, secure splitting

stand as shown.

-UN-08NOV94
IMPORTANT: If the cab has not been removed
(tractors with air conditioning system)
secure splitting stand to the rear of the
main frame.

LX002344
LX,5600 018137-19-01APR98

Place support stand JT05723 (A) underneath the

differential housing.

-UN-08NOV94
LX002216

LX,CRA56 002651-19-01MAY92

• Remove both final drives (see description in this

Group)

• Remove rear PTO (see description in this Group)

LX,5600 018138-19-01APR98

TM4574 (01DEC99) 56-00-10 6110 to 6510S Tractors

070200
PN=553
 Removal and Installation of Components/Differential housing

Remove the four dowel pins by means of special

puller KJD10169 (A).

N CAUTION: Make absolutely certain that the

main frame and differential housing are

-UN-08NOV94
supported properly (i.e. safely).

Remove differential housing to the rear.

NOTE: The assistance of a second person is required to

LX002218
perform this job.

LX,5600 018139-19-01NOV99

Remove rockshaft, lift cylinders and three-point hitch.

See Section 70, Groups 20 and 25.

LX,5600AD009240-19-01NOV97

TM4574 (01DEC99) 56-00-11 6110 to 6510S Tractors

070200
PN=554
 Removal and Installation of Components/Differential housing

INSTALLING DIFFERENTIAL HOUSING

NOTE: Differential housing, transmission and clutch

assemblies, final drives and rear PTO housing
can be assembled when removed (see relevant

-UN-08NOV94
Sections or Groups).

LX002219
N CAUTION: In this case, splitting stand JT05723
(A) must be installed with support (B)
underneath the range transmission.

-UN-08NOV94
LX007381
LX,CRA56 002654-19-01OCT93

TM4574 (01DEC99) 56-00-12 6110 to 6510S Tractors

070200
PN=555
 Removal and Installation of Components/Differential housing

Move differential housing or transmission assy. into main

frame and align.

N CAUTION: Never under any circumstances

reach into the holes in the main frame or final

-UN-08NOV94
drives.

NOTE: The assistance of a second person is required to

perform this job.

LX002220
Coat dowel pins (A) with engine oil and drive them into
main frame and differential housing bores.

IMPORTANT: Use tools made of plastic, aluminium or

copper to drive in the dowel pins.

Install final drives (see description in this Group).

Tighten cap screws (B) to 500 N·m (365 lb-ft).

-UN-08NOV94
LX002221
LX,5600 018140-19-01NOV99

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

TM4574 (01DEC99) 56-00-13 6110 to 6510S Tractors

070200
PN=556
 Removal and Installation of Components/Differential housing

Once the differential housing has been installed, see • Bleed air from hydraulic trailer brake (if equipped);
to the following points: see Section 60, Group 30.

• Bleed the brakes (see Section 60, Group 20). • Check all functions, rectify any faults (see Technical
Manuals).
• Check and adjust transmission control linkage (see
Groups 05 of Sections 50, 51 and 55).

LX,00,0NA009444-19-01APR98

TM4574 (01DEC99) 56-00-14 6110 to 6510S Tractors

070200
PN=557
 Removal and Installation of Components/Final drives

REMOVING THE FINAL DRIVES

If a swinging drawbar is equipped, pull it out to the rear.

Remove drain plug(s) (A) or (B) and allow the

-UN-04NOV94
transmission oil to drain out.

NOTE: Trap the oil in a container with a capacity of at

least 60 liters (15 U.S.gal.).

LX007211
A— Tractors with FWD only
B— Drain plug on all tractors
Tractors with FWD

LX,5600 014671-19-01NOV97

Lift tractor and support it securely with support

stand JT05725 (A).

-UN-08NOV94
LX002438
LX,CRA56 002913-19-01MAY92

TM4574 (01DEC99) 56-00-15 6110 to 6510S Tractors

070200
PN=558
 Removal and Installation of Components/Final drives

Remove rear wheel.

-Tractors with rack and pinion axle

Remove snap ring by means of snap ring

-UN-15SEP94
tool JDG18 (A).

Loosen cap screws (B).

Tighten puller screw (C) until hub half comes loose.

LX000745
Move wheel outward on axle by turning adjusting
pin (D).

NOTE: Remove adjusting pin before removing the wheel

to avoid pinion damage.

-UN-14SEP94
LX003882
LX,CRA56 002555-19-02OCT93

-Tractors with flanged axle

Remove cap screws (A).

Remove wheel.

-UN-10NOV94
LX002117

LX,CRA56 002556-19-01JUL92

If equipped, remove bracket (C) and stabilizing rod (B).

Pull out lift cylinder pin (A).

IMPORTANT: If both final drives have to be removed

-UN-04NOV97

at the same time, remove the rockshaft

position sensor beforehand (see
Section 70, Group 20).
LX1017805

LX,5600 018144-19-01APR98

TM4574 (01DEC99) 56-00-16 6110 to 6510S Tractors

070200
PN=559
 Removal and Installation of Components/Final drives

When removing the r.h. final drive, slacken off the

housing of the hydraulic oil filter.

-UN-26NOV97
LX1017815
LX,5600 014694-19-01NOV97

Removing L.H. Side Final Drive From Tractors with

165 L (40.8 U.S.gal.) Fuel Tank:

Loosen tank retaining straps.

-UN-04NOV97
• If equipped with open operator’s station, take out
screws (A) and remove the bracket that holds on the
access step.

LX1017824
Open operator’s station

If equipped, disengage bracket (C) from final drive.

• On tractors with cab, remove brackets (B).

Push fuel tank approx. 30 cm (1 ft.) to the front.

-UN-19JUN98
N CAUTION: Support front of fuel tank.

LX1020614
Tractors with cab
LX,5600 018145-19-01NOV99

TM4574 (01DEC99) 56-00-17 6110 to 6510S Tractors

070200
PN=560
 Removal and Installation of Components/Final drives

Support the cab or open operator’s station using one of

the methods shown.

IMPORTANT: When removing both final drives, cab

or open operator’s station have to be

-UN-19JUN98
supported on both sides.

N CAUTION: Use a strong sectional tube (A) as

aid which fits exactly into the frame (B). Push

LX1017861
it into the frame for at least 50 cm (20 in.).

Tractors with cab

Using a wooden block (or other suitable support) and a

lifting jack to support the frame of the open operator’s
station.

NOTE: If the l.h. side final drive has to be removed,

-UN-04NOV97
loosen fuel tank on tractors with open operator’s
station and push it forward.

LX1017821
Open operator’s station
LX,5600 018153-19-01NOV99

Open operator’s station

On the side of the tractor where the final drive is to be

removed, take out cap screws (A).

-UN-04NOV97
LX1017818

LX,5600 018146-19-01NOV99

Open operator’s station

Take out cap screws (A).

-UN-30OCT97
LX1017803

LX,5600 018148-19-01NOV99

TM4574 (01DEC99) 56-00-18 6110 to 6510S Tractors

070200
PN=561
 Removal and Installation of Components/Final drives

Open operator’s station

Remove nut (A) and cap screws (B). Raise the post
above the final drive.

-UN-04NOV97
CAUTION: The post is heavy and awkward to
move. You will require the assistance of a
second person or a suitable hoist.

LX1017819
LX,5600 018147-19-01NOV99

On Tractors with Cab:

Remove cap screws (A).

-UN-19JUN98
LX1020615
Loosen but do not remove front cab mounting screws.

-UN-08NOV94
LX002120
LX,5600 018149-19-01APR98

Attach D05007ST support stand (A) to final drive

housing. Remove cap screws (B) and roll away final
drive housing. Remove final drive shaft and brake disk.

NOTE: Trap the oil as it emerges.

-UN-19JUN98

IMPORTANT: Make sure not to drop final drive shaft

and brake disk when moving away the
final drive housing.
LX1020616

LX,5600 018150-19-01APR98

TM4574 (01DEC99) 56-00-19 6110 to 6510S Tractors

070200
PN=562
 Removal and Installation of Components/Final drives

INSTALLING THE FINAL DRIVES

Before installing the final drive housings, make sure that

the brake piston is properly in contact with the differential
housing.

-UN-22NOV94
LX000945
LX,5600 012059-19-01JUN97

Install brake plate (A).

IMPORTANT: The bore (see arrow) must be above

the final drive shaft.

-UN-14SEP94
LX004084
LX,6020 009759-19-01APR96

Thoroughly clean the sealing surfaces and coat them

with LOCTITE 518 (TY16021) liquid sealant.

Install final drive shaft and housing.

-UN-19JUN98
NOTE: As you move the final drive housing into position,
turn wheel flange slightly . This will help the
gears to mesh.

LX1020618

LX,5600NA018151-19-01APR98

Tighten cap screws cross-wise to 260 N·m (190 lb-ft).

-UN-19JUN98
LX1020617

LX,5600 018152-19-01APR98

TM4574 (01DEC99) 56-00-20 6110 to 6510S Tractors

070200
PN=563
 Removal and Installation of Components/Final drives

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

On Tractors with Cab:

Tighten front cab mounting screws (A) to 220 N·m

(160 lb-ft).

-UN-08NOV94
LX002132
LX,5600 018229-19-01APR98

On Tractors with Cab:

Tighten rear cab mounting screws (A) to 200 N·m

(145 lb-ft).

-UN-19JUN98
LX1020615
LX,5600 018230-19-01APR98

Open operator’s station

Tighten cap screws (A) to 400 N·m (300 lb-ft).

-UN-30OCT97
LX1017803

LX,5600 018231-19-01NOV99

TM4574 (01DEC99) 56-00-21 6110 to 6510S Tractors

070200
PN=564
 Removal and Installation of Components/Final drives

Open operator’s station

Tighten cap screws (A) to 280 N·m (207 lb-ft).

-UN-04NOV97
LX1017818
LX,5600 018232-19-01NOV99

Open operator’s station

Tighten cap screws (A) to 28 N·m (20 lb-ft) and cap

screws (B) to 50 N·m (37 lb-ft).

-UN-04NOV97
LX1017819
LX,5600 018233-19-01NOV99

Install rear wheels.

-Tractors with rack-and-pinion axle

NOTE: Install adjusting pin (B) only after rear wheel

-UN-08NOV94
installation.

Tighten cap screws (A) to 400 N·m (300 lb-ft).

Drive tractor for approx. 50 m (150 ft), then retighten
cap screws to 400 N·m (300 lb-ft).
LX002182

LX,CRA56 002572-19-01MAY92

TM4574 (01DEC99) 56-00-22 6110 to 6510S Tractors

070200
PN=565
 Removal and Installation of Components/Final drives

Install rear wheels.

-Tractors with flanged axle

Tighten cap screws to 500 N·m (370 lb-ft).

-UN-15SEP94
LX000751
LX,CRA56 002797-19-01JUN97

Fill with transmission oil. Check oil level and top up, if
necessary (see operator’s manual).

Lubricate both rear axle bearings with 6 to 8 strokes of

grease gun. Use John Deere EP-Multi Purpose Grease

-UN-08NOV94
or SAE EP-Multi Purpose Grease.

N CAUTION: Bleed the brakes (see Section 60,

Group 15).

LX002183
LX,CRA56 002573-19-01AUG95

Refill with transmission oil; check oil level and top up, if
necessary (see Operator’s manual).

-UN-18NOV94
LX002231
LX,CRA50 002665-19-01MAY92

TM4574 (01DEC99) 56-00-23 6110 to 6510S Tractors

070200
PN=566
 Removal and Installation of Components/Rear PTO

REMOVING THE REAR PTO

If a swinging drawbar is equipped, pull it out to the rear.

Open drain screw(s) (A) or (B) and allow the

-UN-04NOV94
transmission oil to drain out.

NOTE: Trap the oil in a container with a capacity of at

least 60 liters (15 U.S.gal.).

LX007211
A— Tractors with FWD only
B— Drain screw on all tractors
Tractor with FWD

LX,5600AD014706-19-01NOV97

If equipped, disconnect speed sending unit plug (A).

-UN-19JUN98
LX1020620
540 rpm PTO

If equipped, remove cover (B) and disconnect speed

sending unit plug.

-UN-19JUN98
LX1020621

540/1000 rpm PTO

LX,5600 018234-19-01APR98

TM4574 (01DEC99) 56-00-24 6110 to 6510S Tractors

070200
PN=567
 Removal and Installation of Components/Rear PTO

Remove center link.

Disconnect hose connections (A) and (B) and pull off

plug (C).

-UN-19JUN98
LX1020622
LX,5600 018235-19-01APR98

Pull PTO clutch drive shaft (B) out of housing using

KJD10173 special tool (A).

-UN-19JUN98
LX1020623
LX,5600 018236-19-01APR98

Remove swinging drawbar, if equipped.

Attach center link support (A) on PTO housing to

suitable hoist and remove cap screws (B).

-UN-19JUN98
Remove the three hex. socket screws (C) and the PTO
housing.

LX1020624
LX,5600 018237-19-01APR98

INSTALLING PTO HOUSING

Thoroughly clean sealing faces and install new gasket.

NOTE: If necessary, use grease to hold gasket in place.

-UN-19JUN98

Using a tube (A) pushed onto PTO shaft, align housing

and install it to the differential housing.
LX1020625

LX,5600 018238-19-01APR98

TM4574 (01DEC99) 56-00-25 6110 to 6510S Tractors

070200
PN=568
 Removal and Installation of Components/Rear PTO

Tighten cap screws (A) cross-wise to

210 N·m (155 lb-ft).

Tighten the three hex. socket screws (B) to

340 N·m (250 lb-ft).

-UN-19JUN98
LX1020626
LX,5600 018239-19-01APR98

For further installation reverse removal procedure.

Refill with transmission oil. Check oil level and top up, if
necessary (see operator’s manual).

-UN-18NOV94
LX002231
LX,CRA56 002664-19-01APR98

TM4574 (01DEC99) 56-00-26 6110 to 6510S Tractors

070200
PN=569
 Removal and Installation of Components/Front PTO

REMOVING FRONT PTO

Remove grille screen.

Disconnect hoses (A) from front PTO oil cooler and seal

-UN-19JUN98
open ends.

LX1020627
LX,5600 018240-19-01APR98

Disconnect plug (A) from solenoid valve.

-UN-19JUN98
LX1020628
LX,5600 018241-19-01APR98

Attach front PTO to hoist as shown.

Remove cap screws (A) and lift away front PTO to the
front.

NOTE: Using a tube (B) pushed onto PTO shaft, align -UN-19JUN98
LX1020629

housing.
-UN-19JUN98
LX1020886

LX,5600 018242-19-01APR98

TM4574 (01DEC99) 56-00-27 6110 to 6510S Tractors

070200
PN=570
 Removal and Installation of Components/Front PTO

N CAUTION: Once the front PTO has been

removed, it is essential to seal all the lines
and remove the drive shaft BEFORE starting
the tractor.

LX,56,00 009241-19-01APR96

INSTALLING FRONT PTO

Attach front PTO to suitable hoist and move in position.

NOTE: Using a tube (B) pushed onto PTO shaft, align

-UN-19JUN98
housing.

IMPORTANT: As you move the front PTO into

position, pay special attention to the

LX1020886
drive shaft. Slide in drive shaft.

Use flywheel turning tool JDE83 to

change position of shaft.

LX,5600 018243-19-01APR98

Tighten cap screws (A) to 600 N·m (445 lb-ft).

For further installation reverse removal procedure.

-UN-19JUN98
LX1020631

LX,5600 018244-19-01APR98

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

TM4574 (01DEC99) 56-00-28 6110 to 6510S Tractors

070200
PN=571
 Group 05
U-jointed Shafts and Torsion Damper

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

SPECIFICATIONS

Item Measurement Specification

U.j. shaft to drive hub of front axle, Torque 125 N·m (92 lb-ft)
cap screws

LX,5605 004590-19-01AUG97

TM4574 (01DEC99) 56-05-1 6110 to 6510S Tractors

070200
PN=572
 U-jointed Shafts and Torsion Damper/U.j. shaft (FWD)

REMOVING U.J. SHAFT (FWD)

Remove both cap screws (A) of front anti-wrap guard.

-UN-15SEP94
LX000757
LX,RFAE 000801-19-01OCT93

Loosen both cap screws (A) and remove rear anti wrap
guard.

-UN-15SEP94
LX000758
LX,RFAE 000802-19-01DEC91

Remove four cap screws (A) at flange.

Pull universal jointed drive shaft from clutch shaft.

-UN-15SEP94
LX000759

LX,RFAE 000803-19-26MAR91

TM4574 (01DEC99) 56-05-2 6110 to 6510S Tractors

070200
PN=573
 U-jointed Shafts and Torsion Damper/U.j. shaft (FWD)

INSTALLING U.J. SHAFT (FWD)

Slide backup ring (A) and plastic bushing (B) onto clutch
shaft.

-UN-15SEP94
LX000765
LX,RFAE 001174-19-01OCT93

Tighten the four hex. nuts to 125 N·m (92 lb-ft).

Fasten anti-wrap guard.

-UN-23NOV94
LX001121
LX,RFAE 001175-19-01AUG97

TM4574 (01DEC99) 56-05-3 6110 to 6510S Tractors

070200
PN=574
 U-jointed Shafts and Torsion Damper/U.j. shaft (engine) and torsion damper

U.J. (ENGINE) AND TORSION DAMPER

-UN-01OCT98
LX1021573
A—M12 corrugated-head B—M12 corrugated-head C—M10 cap screw 65 N·m D—M8 cap screw 35 N·m
screw 135 N·m (100 lb-ft) screw 135 N·m (100 lb-ft) (48 lb-ft) (26 lb-ft)

LX,56,05 018972-19-01JUL98

TM4574 (01DEC99) 56-05-4 6110 to 6510S Tractors

070200
PN=575
 U-jointed Shafts and Torsion Damper/U.j. shaft (FWD)

REMOVING THE U.J. SHAFT (ENGINE)

Remove the four corrugated-head screws (A) at the

torsion damper and the four corrugated-head screws at
the clutch input shaft. If necessary, remove the

-UN-14SEP94
floor-plate from the cab or the operator’s platform.

NOTE: If a FWD axle with TLS is installed, or the

transmission has an option housing, tip up the
operator’s cab. See Section 90, Group 00.

LX007768
LX5605NA 017387-19-01APR98

REMOVING THE TORSION DAMPER

N CAUTION: The torsion damper is heavy. Avoid

the danger of crushing.

-UN-31MAY96
Tip up the operator’s cab or remove the middle plate
from the floor of the operator’s platform.

Remove the engine u.j. shaft.

LX014682
Remove cap screw (C) and the six cap screws (A).

To press off the torsion damper, use two M10x80 screws

(B).

LX5605NA 017388-19-01APR98

CHANGING THE TORSION DAMPER

BEARINGS

Remove the torsion damper. Remove bearing housing.

-UN-09OCT98
Press bearing bushings (A; 2 used) into the bearing
housing.
LX1021577

LX,56,05 019009-19-01JUL98

TM4574 (01DEC99) 56-05-5 6110 to 6510S Tractors

070200
PN=576
 U-jointed Shafts and Torsion Damper/U.j. shaft (FWD)

Install torsion damper (A) on bearing housing (B).

Install torsion damper.

-UN-09OCT98
LX1021588
LX,56,05 019011-19-01JUL98

INSTALLING THE TORSION DAMPER

Install washer (A) on the flywheel spigot.

-UN-04OCT99
LX1023959
LX,5605 021126-19-01NOV99

Slide the torsion damper and torsion damper bearing

onto the flywheel spigot.

Install washer (D) and cap screw (C), and tighten to

65 N·m (48 lb-ft).

-UN-05JUN97
IMPORTANT: If bearing (B) is held in place by a
corrugated-head screw, the latter must
be used only once, and then replaced.

LX1016999
Tighten the six M8 cap screws to 35 N·m (26 lb-ft).

Ensure seal (A) is seated correctly.

LX,5605NA005670-19-01NOV99

TM4574 (01DEC99) 56-05-6 6110 to 6510S Tractors

070200
PN=577
 U-jointed Shafts and Torsion Damper/U.j. shaft (FWD)

INSTALLING THE U.J. SHAFT (ENGINE)

Install torsion damper.

Tighten the four corrugated-head screws (A) and the four

-UN-14SEP94
corrugated-head screws (B) to 135 N·m (100 lb-ft).

IMPORTANT: The corrugated-head screws must be

used once only, and then be replaced.

LX007771
LX,5605 005671-19-01OCT93

For further assembly, follow the removal instructions in

reverse order.

LX,5605 009098-19-01AUG95

TM4574 (01DEC99) 56-05-7 6110 to 6510S Tractors

070200
PN=578
 U-jointed Shafts and Torsion Damper/Repairing the u.j. shaft

DISASSEMBLE UNIVERSAL JOINTED DRIVE

SHAFT

Remove snap ring (A) from each side of universal joint.

-UN-15JAN96
LX000760
LX,RFAE 000804-19-26MAR91

Place connecting fork (B) on top of an open vise. Do

NOT clamp it in the vise!
Drive bearing cup (A) out of jointed shaft.
Turn jointed shaft round and remove bearing on opposite
side.

-UN-15JAN96
Use specially shaped blocks on the vise to protect the
shaft and fork.

LX000761
LX,RFAE 000805-19-01AUG95

Drive bearing cups out of connecting fork.

-UN-15JAN96
LX000763

LX,RFAE 000807-19-26MAR91

Remove universal joint.

-UN-15JAN96
LX000764

LX,RFAE 000808-19-01AUG95

TM4574 (01DEC99) 56-05-8 6110 to 6510S Tractors

070200
PN=579
 U-jointed Shafts and Torsion Damper/Repairing the u.j. shaft

ASSEMBLING JOINTED SHAFT

Carefully pull the bearing cups out of the universal joint.

Insert universal joint.

-UN-15JAN96
LX000764
LX,RFAE 000809-19-01AUG95

Install first bearing cup in connecting fork.

Slide universal joint (A) as far as possible into the bore

to provide a guide for the needles of bearing cup (B).
Drive bushing with universal joint far enough into bore of

-UN-26FEB96
fork so that snap ring can be installed.

LX000766
LX,RFAE 000810-19-01AUG95

Insert second bearing cup (A) into bore of connecting

fork. Slide universal joint (B) to the right and use it as a
guide for the second bearing cup.
Drive in and secure bushing.

-UN-15JAN96
LX000767
LX,RFAE 000811-19-01AUG95

Install bearing cups in jointed shaft.

NOTE: Install bearing cups in the same way as installing

bearing cups in connecting fork.
-UN-15JAN96
LX000768

LX,RFAE 000812-19-26MAR91

TM4574 (01DEC99) 56-05-9 6110 to 6510S Tractors

070200
PN=580
 U-jointed Shafts and Torsion Damper/Repairing the u.j. shaft

Install snap rings.

Universal joints should have an axial play that is as

close to zero as possible.

-UN-15JAN96
LX000760
LX,RFAE 001173-19-01APR97

TM4574 (01DEC99) 56-05-10 6110 to 6510S Tractors

070200
PN=581
 Group 10
Front Wheel Drive Clutch

SPECIAL TOOL (DEALER-MANUFACTURED)

Bushing . . . . . . . . . . . . . . . . . . Dealer-manufactured

Installing and removing Belleville springs

-UN-07MAY96
LX013231
LX,5610C 009324-19-01APR96

SPECIFICATIONS

Item Measurement Specification

Bearing quill to FWD clutch, cap Torque 25 N·m (18 lb-ft)

screws

Securing the double gear shaft, cap Torque 50 N·m (35 lb-ft)
screw

Taper roller bearing of front wheel Preload 0.03 mm (0.0012 in.)

drive clutch up to axial play 0.02 mm (0.0008 in.)

Adjusting taper roller bearing of Preload 0.03 mm (0.0012 in.)

double gear up to axial play 0.02 mm (0.0008 in.)

Front wheel drive clutch to range Torque 40 N·m (30 lb-ft)

transmission, cap screws

Oil drain screw to front wheel drive Torque 50 N·m (35 lb-ft)
clutch

Solenoid valve:

Cap screw, Torque 8 to 12 N·m

retaining plate (6 to 9 lb-ft)

Hex. nut, Torque 3 to 4 N·m

coil (2.5 to 3.0 lb-ft)

LX,5610C 009325-19-01APR98

TM4574 (01DEC99) 56-10-1 6110 to 6510S Tractors

070200
PN=582
 Front Wheel Drive Clutch/Sectional view

PRELIMINARY WORK

Remove front wheel drive clutch (see Group 00).

LX,RDTK 000006-19-01APR92

-UN-07JUN99
LX1023099

A—Clutch shaft D—Piston G—Housing I—Valve cone (2 used)*

B—Bearing quill E—Disk pack H—Locking ring, valve cone, J—Clutch drum with gear
C—Belleville springs F—Double gear spring K—Oil transfer plate

* Tractors up to ser. no. 193850 with spring LX,5610NA009326-19-01NOV99

TM4574 (01DEC99) 56-10-2 6110 to 6510S Tractors

070200
PN=583
 Front Wheel Drive Clutch/Disassembly

DISASSEMBLING FRONT WHEEL DRIVE

CLUTCH

Remove solenoid valve (A).

-UN-18JUN98
LX1019838
LX,5611 005020-19-01APR98

Take out cap screw (B).

Pull out the shaft and take off double gear (A).

-UN-12MAR96
LX013235
LX,5610C 009327-19-01APR96

Remove bearing quill (A).

-UN-12MAR96
LX013236
LX,5610C 009328-19-01APR96

Pull out the clutch shaft.

-UN-12MAR96
LX013237

LX,5610C 009329-19-01APR96

TM4574 (01DEC99) 56-10-3 6110 to 6510S Tractors

070200
PN=584
 Front Wheel Drive Clutch/Disassembly

Lift out the clutch.

-UN-12MAR96
LX013238
LX,5610C 009330-19-01APR96

Use dealer-manufactured bushing (A) to compress the

Belleville springs in a spring compressor.

Remove the snap ring.

-UN-12MAR96
LX013240
LX,5610C 009332-19-01APR96

Take off ring (A) and Belleville springs (B).

-UN-12MAR96
LX013241

LX,5610C 009333-19-01APR96

Remove piston (A).

-UN-12MAR96
LX013242

LX,5610C 009334-19-01APR96

TM4574 (01DEC99) 56-10-4 6110 to 6510S Tractors

070200
PN=585
 Front Wheel Drive Clutch/Disassembly

Remove disk pack (A).

-UN-29SEP99
LX1023904
LX,5610C 009335-19-01NOV99

Remove the pressure ring (A) and the thrust washer

underneath it.

-UN-29SEP99
LX1023905
LX,5610C 009336-19-01NOV99

Take off locking ring (A), check valve (B) and the spring
underneath it.

Remove snap ring (C) and check valves (B).

-UN-29SEP99
LX1023906
LX,5610C 009337-19-01NOV99

TM4574 (01DEC99) 56-10-5 6110 to 6510S Tractors

070200
PN=586
 Front Wheel Drive Clutch/Exploded view

EXPLODED VIEW

-UN-07JUN99
LX1023104

LX,5610 021124-19-01NOV99

TM4574 (01DEC99) 56-10-6 6110 to 6510S Tractors

070200
PN=587
 Front Wheel Drive Clutch/Exploded view

1—Taper roller bearing assy. 12—Pressure ring 19—Ring 28—Bearing quill

2—Pressure ring 13—Externally splined disk 20—Snap ring 29—LOCTITE 518 liquid
3—Thrust washer (8 used1; 10 used2)4 21—Seal ring sealant (TY6304)
4—Oil transfer plate 14—Internally splined disk 22—Clutch shaft 30—Housing
5—Bushing (7 used1; 9 used2) 23—Seal ring 31—Shaft
6—Clutch drum with gear4 15—Bushing 24—Taper roller bearing 32—Oil drain screw
7—Spring3 16—Piston (thickness varies assy. 33—Taper roller cone
8—Valve cone (3 used) with number of disks) 25—Seal ring 34—Double gear
9—Check valve assy.3 17—O-ring 26—O-ring 35—Shim (as many as
10—Retaining ring 18—Belleville springs 27—Shim (as many as required)
11—Snap ring (2 used) required) 36—Spacer

1 FWD axle APL-2025

2 FWD axle APL-2035

3 Tractors to ser.no. 193850: put one spring under each valve cone (8).

4 5 splines on tractors from ser. no. 251536 LX,5610NA021125-19-01NOV99

TM4574 (01DEC99) 56-10-7 6110 to 6510S Tractors

070200
PN=588
 Front Wheel Drive Clutch/Assembly

ASSEMBLING FRONT WHEEL DRIVE

CLUTCH

Press bushing (A) into the clutch drum.

-UN-12MAR96
LX013246
LX,5610C 009339-19-01APR96

Apply a thin coating of LOCTITE 242 (TY9370) to the

outside edge of oil transfer plate (A).

Press in the oil transfer plate.

-UN-12MAR96
LX013247
LX,5610C009340N-19-01APR96

Install check valves (B) and snap ring (C).

Install spring, check valve (B) and locking ring (A).

-UN-29SEP99
LX1023906

LX,5610C 009341-19-01NOV99

Install thrust washer (A) with the lined side uppermost

(facing the pressure ring).
-UN-29SEP99
LX1023907

LX,5610C 009342-19-01NOV99

TM4574 (01DEC99) 56-10-8 6110 to 6510S Tractors

070200
PN=589
 Front Wheel Drive Clutch/Assembly

Install pressure ring (A).

-UN-29SEP99
LX1023905
LX,5610C 009343-19-01NOV99

NOTE: Before installing the disks, dip them in oil.

Install disk pack (A). Start with an an externally-splined

disk.

-UN-29SEP99
LX1023904
LX,5610C 009345-19-01NOV99

Press bushing (A) into the piston.

-UN-12MAR96
LX013249
LX,5610C 009346-19-01APR96

Install O-ring (A).

Apply oil to O-ring.

-UN-12MAR96
LX013250

LX,5610C 009347-19-01APR96

TM4574 (01DEC99) 56-10-9 6110 to 6510S Tractors

070200
PN=590
 Front Wheel Drive Clutch/Assembly

Install piston.

-UN-12MAR96
LX013242
LX,5610C 009348-19-01APR96

Install Belleville springs (B) and ring (A).

-UN-12MAR96
LX013241
LX,5610C 009349-19-01APR96

Use clutch shaft (A) to align the internally-splined disks.

-UN-12MAR96
LX013239

LX,5610C 009331-19-01APR96

Install snap ring.

-UN-12MAR96
LX013251

LX,5610C 009350-19-01APR96

TM4574 (01DEC99) 56-10-10 6110 to 6510S Tractors

070200
PN=591
 Front Wheel Drive Clutch/Assembly

Use dealer-manufactured bushing (A) to compress the

Belleville springs in a spring compressor. Install snap
ring.

Then use the clutch shaft to check that the

-UN-12MAR96
internally-splined disks are still aligned correctly, i.e. it
must still be possible to install the clutch shaft.

LX013240
LX,5610C 009351-19-01APR96

Install taper roller cup (A).

-UN-13SEP94
LX007750
LX,5611 005039-19-01OCT93

Install the clutch in the housing.

-UN-12MAR96
LX013238
LX,5610C 009352-19-01APR96

Install taper roller bearing cone (C) on the clutch shaft.

Install seal rings (A) and (B).

-UN-12MAR96
LX013252

LX,5610C 009353-19-01APR96

TM4574 (01DEC99) 56-10-11 6110 to 6510S Tractors

070200
PN=592
 Front Wheel Drive Clutch/Assembly

Install clutch shaft (A).

-UN-12MAR96
LX013253
LX,5610C 009354-19-01APR96

Install thrust washer (A) with the lined side facing away
from the clutch (facing towards the pressure ring).

-UN-18JUN98
LX1020097
LX,5610C 009355-19-01APR98

Install pressure ring (A).

Install taper roller bearing cone (B).

-UN-18JUN98
LX1020094

LX,5610C 009356-19-01APR98

Press seal ring (A) into bearing quill and locate O-ring
(B).

Fill the space between the sealing lips (on seal ring) with
grease.
-UN-22NOV94
LX000187

LX,5611 005041-19-01OCT93

TM4574 (01DEC99) 56-10-12 6110 to 6510S Tractors

070200
PN=593
 Front Wheel Drive Clutch/Assembly

Locate the taper roller bearing cup and install the

bearing quill without including any shims.

-UN-12MAR96
LX013236
LX,5610C 009357-19-01APR96

Measure axial play.

Place shims under bearing quill until a preload of

0.03 mm (0.0012 in.) up to an axial play of 0.02 mm
(0.0008 in.) is obtained.

-UN-12MAR96
Thickness of shims available

0.05mm (0.002 in.) 0.2 mm (0.008 in.)

0.1 mm (0.004 in.) 0.5 mm (0.020 in.)

LX013257
LX,5610C 009358-19-01APR96

Tighten cap screws to 25 N·m (18 lb-ft).

-UN-12MAR96
LX013258
LX,5610C 009359-19-01APR96

Install double gear.

NOTE: Use number of shims (D) required to obtain a

measurable axial play.
-UN-19SEP94

A—Shaft
B—Bearing cone
C—Double gear
D—Shim (use as required)
E—Spacer
F—Washer
LX000189

G—Cap screw

LX,RDTK 000028-19-01APR92

TM4574 (01DEC99) 56-10-13 6110 to 6510S Tractors

070200
PN=594
 Front Wheel Drive Clutch/Assembly

Measure axial play.

Place shims under bearing quill (see “Install double gear”

above) until a preload of 0.03 mm (0.0012 in.) up to an
axial play of 0.02 mm (0.0008 in.) is obtained.

-UN-18JUN98
Thickness of shims available

0.05mm (0.002 in.) 0.2 mm (0.008 in.)

0.1 mm (0.004 in.) 0.5 mm (0.020 in.)

LX1020095
LX,5610C 009360-19-01APR98

Tighten the cap screw to 50 N·m (35 lb-ft).

-UN-13MAR96
LX013279
LX,5610C 009560-19-01APR96

Tighten oil drain screw (A) to 50 N·m (35 lb-ft).

-UN-18JUN98
LX1020096

LX,5610B 009323-19-01APR98

Install solenoid valve (A).

Tighten the cap screws on the retaining plate to between

8 and 12 N·m (6 and 9 lb-ft), and the hex. nut on the
coil to between 3 and 4 N·m (2.5 and 3.0 lb-ft).
-UN-18JUN98
LX1019838

LX,5611 005046-19-01APR98

TM4574 (01DEC99) 56-10-14 6110 to 6510S Tractors

070200
PN=595
 Front Wheel Drive Clutch/Final assembly

FINAL ASSEMBLY

Install front wheel drive clutch (see Group 00).

LX,RDTK 000031-19-01APR92

TM4574 (01DEC99) 56-10-15 6110 to 6510S Tractors

070200
PN=596
 Front Wheel Drive Clutch/Final assembly

TM4574 (01DEC99) 56-10-16 6110 to 6510S Tractors

070200
PN=597
 Group 15
Differential

SPECIFICATIONS

Item Measurement Specification

Differential Axial play of differential before max. 0,05 mm (0.002 in.)

adjusting taper roller bearings

Differential Value to be added to differential 0,08 to 0,13 mm (0.003 to 0.005 in.)

axial play

Taper roller bearing Preload 0,05 to 0,13 mm (0.002 to 0.005 in.)

Ring gear and differential drive shaft Backlash 0,30 mm (0.012 in.)
pinion

Ring gear and piston housing to Torque 150 N·m (110 lb-ft)
differential housing, special screws

Bearing quill to differential housing, Torque 50 N·m (35 lb-ft)

cap screws

LX,TMRAB 000889-19-01APR92

TM4574 (01DEC99) 56-15-1 6110 to 6510S Tractors

070200
PN=598
 Differential/Sectional view

-UN-25NOV97
LX1018415

A—Differential housing E—Bearing quill, l.h. end H—Hub with bevel gear K—Bearing quill, r.h. end
B—Ring gear F—Bevel gear I—Disk pack L—Drive shaft, r.h. end
C—Piston housing G—Bevel pinion J—Piston
D—Drive shaft, l.h. end (2 used1, 4 used2)

1 6110 to 6210L up to ser. no. 251495

2 6110 to 6210L from ser. no. 251496; 6310 to 6510S LX,5615 017030-19-01NOV99

TM4574 (01DEC99) 56-15-2 6110 to 6510S Tractors

070200
PN=599
 Differential/Removal

PRELIMINARY WORK

1. Remove PTO, see Group 00.

2. Remove final drives, see Group 00.

LX,5615 017942-19-01APR98

REMOVING THE DIFFERENTIAL

Remove bearing quill on r.h. and l.h. sides.

NOTE: Use two M12 x 45 cap screws to press off the

-UN-14MAY98
r.h. bearing quill (A).

LX1020463
LX5615 017128-19-01APR98

Remove oil line (A) and oil deflector plate (B).

-UN-14MAY98
LX1020464
LX5615 017825-19-01APR98

Remove differential (A).

-UN-14MAY98
LX1020465

LX5615 017826-19-01APR98

TM4574 (01DEC99) 56-15-3 6110 to 6510S Tractors

070200
PN=600
 Differential/Disassembly

DISASSEMBLING THE DIFFERENTIAL

HOUSING

Take out cap screws (A).

-UN-10NOV97
Remove ring gear.

Remove piston housing from differential housing.

LX1018482
LX5615 013953-19-01NOV97

The differential lock piston can be removed by blowing

compressed air at it. While doing this, cover the second
hole.

-UN-10NOV97
LX1018483
LX5615 013954-19-01NOV97

Remove disk (A).

-UN-15SEP94
LX000853

LX,TMRAB 000898-19-22JAN91

Remove springs (A), hub (B) and disks (C).

-UN-22NOV94
LX000862

LX,TMRAB 000890-19-22JAN91

TM4574 (01DEC99) 56-15-4 6110 to 6510S Tractors

070200
PN=601
 Differential/Disassembly

Take out hex. socket screw (A).

-UN-10NOV97
LX1018484
LX5615 013957-19-01NOV97

Remove the short shafts (A).

Remove the bevel gears and thrust washers.

-UN-10NOV97
LX1018485
LX5615 013958-19-01NOV97

Remove the long shaft (A).

Remove the bevel gears and thrust washers.

-UN-10NOV97
LX1018486
LX5615 013959-19-01NOV97

Remove bevel gear (A).

-UN-22SEP94
LX009281

LX,5615 007137-19-01APR96

TM4574 (01DEC99) 56-15-5 6110 to 6510S Tractors

070200
PN=602
 Differential/Exploded view

-UN-09JUN98
LX1020098

A—Bearing quill, l.h. end H—Shaft N—Ring gear T—Internal splined disk
B—Spacer washer (use as I—Housing O—Bearing cone (6 used)
many as required) J—Bevel gear P—Shaft U—O-ring
C—Bearing cup K—Thrust washer Q—Spring (4 used) V—O-ring
D—Seal ring (2 used) (2 used1, 4 used2) R—Shaft W—Piston
E—Bearing cone L—Bevel pinion S—External splined disk X—Piston housing
F—Bearing quill, r.h. end (2 used1, 4 used2) (7 used) Y—Bearing cup
G—Hex. socket screw M—Hub with bevel gear

1 6110 to 6210L up to ser. no. 251495

2 6110 to 6210L from ser. no. 251496; 6310 to 6510S LX,5615 017031-19-01NOV99

TM4574 (01DEC99) 56-15-6 6110 to 6510S Tractors

070200
PN=603
 Differential/Assembly

ASSEMBLING THE DIFFERENTIAL

Install bevel gear (A).

-UN-22SEP94
LX009281
LX,5615 017032-19-01APR98

Install thrust washer (A) on long shaft (B) with the spigot
pointing down into the recess.

-UN-10NOV97
LX1018487
LX5615 013962-19-01NOV97

Install bevel pinion (A).

-UN-10NOV97
LX1018488
LX5615 013963-19-01NOV97

Install bevel pinion and thrust washer on the opposite

end of the long shaft (A).
-UN-10NOV97
LX1018486

LX5615 013964-19-01NOV97

TM4574 (01DEC99) 56-15-7 6110 to 6510S Tractors

070200
PN=604
 Differential/Assembly

Install short shafts (A) together with bevel pinions and

thrust washers.

-UN-10NOV97
LX1018485
LX5615 013965-19-01NOV97

Tighten hex. socket screw (A).

-UN-10NOV97
LX1018484
LX5615 013966-19-01NOV97

Install hub (A).

-UN-10NOV97
LX1018489

LX5615 014042-19-01NOV97

Install disks (B).

NOTE: Start installing disks with an externally splined

one. Do not put on the final externally splined
disk at this stage.
-UN-20OCT97

Install springs (A).

LX1018490

LX5615 013967-19-01NOV97

TM4574 (01DEC99) 56-15-8 6110 to 6510S Tractors

070200
PN=605
 Differential/Assembly

Place the last externally splined disk (A) on the springs

in a position offset by 30˚.

-UN-15SEP94
LX000853
LX,TMRAB 000906-19-01APR96

Install O-rings (A) and (B) on the piston.

-UN-10NOV97
LX1018491
LX5615 013969-19-01NOV97

Install piston (A) in the piston housing.

-UN-10NOV97
LX1018492
LX5615 013970-19-01NOV97

TM4574 (01DEC99) 56-15-9 6110 to 6510S Tractors

070200
PN=606
 Differential/Assembly

Join together differential housing and piston housing, and

install ring gear.

Tighten special screws to 150 N·m (110 lb-ft).

-UN-10NOV97
LX1018493
LX5615 013971-19-01NOV97

TM4574 (01DEC99) 56-15-10 6110 to 6510S Tractors

070200
PN=607
 Differential/Installation

INSTALLING THE DIFFERENTIAL

1. Place a shim pack (A) of approx. 2 mm (0.08 in.)

thickness underneath right hand bearing quill to produce
a measurable axial play (required for adjusting taper

-UN-12NOV97
roller bearings).

NOTE: Make sure that the holes marked by the arrows

are in alignment. They are required for the

LX1018494
hydraulic differential lock.

Thickness of shims available

0.075 mm (0.003 in.) 0.25 mm (0.010 in.)
0.10 mm (0.004 in.) 0.50 mm (0.020 in.)

LX5615 013972-19-01NOV97

2. Install the two final drive shafts with bearing quill on

differential.

NOTE: On the r.h. bearing quill, make sure that the

holes for the hydraulic differential lock are in
alignment.

3. Using the two final drive shafts, slowly and smoothly

raise the differential until the bearing quills are aligned
with housing and differential.

-UN-18JUN98
4. Install bearing quills.

NOTE: Install two M10 x 100 mm (4 in.) cap screws (A)

LX1020466
on the two bearing quills to prevent shims from
being twisted and to facilitate the installation of
bearing quills.

LX5615 017827-19-01APR98

TM4574 (01DEC99) 56-15-11 6110 to 6510S Tractors

070200
PN=608
 Differential/Installation

ADJUSTING TAPER ROLLER BEARING

1. Measure axial play.

NOTE: As dial gauge can easier be attached at the left

-UN-22NOV94
hand side measure axial play there. Axial play
must not exceed 0,05 mm (0.002 in.).

2. Add 0,08 to 0,13 mm (0.003 to 0.005 in.) to the

measured axial play.

LX000867
3. Take away shims of the calculated thickness from the
right hand bearing quill. This will result in a preload of
0,05 to 0,13 mm (0.002 to 0.005 in.).

4. Tighten bearing quill cap screws (A) to 50 N·m

(35 lb-ft).

LX,TMRAB 000982-19-21FEB91

ADJUSTING BACKLASH

1. Check backlash at several points of circumference.

NOTE: Backlash should be exactly 0.30 mm (0.012 in.).

-UN-18JUN98
2. If backlash is more than 0.38 mm (0.015 in.), transfer
a number of shims from underneath right-hand to
underneath left-hand bearing quill.

LX1020467
3. If backlash is less than 0.22 mm (0.009 in.), transfer
a number of shims from underneath left-hand to
underneath right-hand bearing quill.

IMPORTANT: At no point of ring gear circumference

may backlash be less than 0.22 mm
(0.009 in.) or more than 0.38 mm
(0.015 in.).

LX5615 017828-19-01APR98

TM4574 (01DEC99) 56-15-12 6110 to 6510S Tractors

070200
PN=609
 Differential/Final assembly

FINAL ASSEMBLY

1. Install final drives, see Group 00.

2. Install PTO, see Group 00.

LX,5615 017943-19-01APR98

TM4574 (01DEC99) 56-15-13 6110 to 6510S Tractors

070200
PN=610
 Differential/Final assembly

TM4574 (01DEC99) 56-15-14 6110 to 6510S Tractors

070200
PN=611
 Group 20
Hydraulic Pump Drive

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

KJD10168 -UN-23NOV94

Spigot wrench . . . . . . . . . . . . . . . . . . . . . KJD10168

Removal, installation and adjustment of adjusting ring

LX,RHYC 000785-19-01FEB93

KJD10173 -UN-17APR96

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10173

Removal and installation of PTO drive shaft and pump

drive shaft
LX,CRA50 002553-19-01APR96

TM4574 (01DEC99) 56-20-1 6110 to 6510S Tractors

070200
PN=612
 Hydraulic Pump Drive/Specifications

SPECIFICATIONS

Item Measurement Specification

Oil line strap to differential housing, Torque 55 N·m (40 lb-ft)

cap screw

SPEC,5640 -19-01APR97

PUMP DRIVE SPECIFICATIONS

-UN-20SEP94
LX000727

A—Backlash B—End play, drive pinion C—End play, output pinion

LX,RHYC 000776-19-01FEB92

TM4574 (01DEC99) 56-20-2 6110 to 6510S Tractors

070200
PN=613
 Hydraulic Pump Drive/General repair procedures

GENERAL REPAIR PROCEDURES—PUMP DRIVE

NOTE: Before beginning the repair, review the Bearings

following guidelines. These are provided to
emphasize the need for attention to detail and IMPORTANT: Each cup and cone of the bearing
care when servicing the pump drive gears. assemblies are a matched set, and
must be assembled together.
Thoroughly clean the area around the pump, when
removing, to reduce the possibility of contamination . • The bearings for each gear are a matched set
and must be replaced as a complete set.
Disassembly and Assembly DO NOT mix new and used parts in the
bearing set.
• Completely clean all components after any failure.
• Clean bearings with clean solvent.
• Lubricate each component part with clean
hydraulic oil. • Dry the bearings thoroughly and lubricate with
oil before inspection. Inspect bearings for
• Install the correct shim pack. roughness of rotation, and excessive wear
of rollers.
Cleaning and Inspection
• Never dry bearings with compressed air.
Gears Spinning a bearing without lubrication can
damage the bearing.
• The pump drive pinion (vertical gear) can be
repaired without repairing the pump drive • Bearing cups and cones must be fully seated
gear (horizontal gear). However, check the when installing.
pump drive gear and bearing assembly for
excessive wear or damage before replacing
only the pump drive pinion gear and bearings.

• Inspect the shaft bearing surfaces for wear or

damage.

• Examine the gear teeth for scoring, chipping,

or excessive wear. Replace as necessary.

RX15005640,3 -19-04NOV96

TM4574 (01DEC99) 56-20-3 6110 to 6510S Tractors

070200
PN=614
 Hydraulic Pump Drive/Removal

REMOVING PUMP DRIVE

Remove differential (see Group 00).

Remove charge pump (see Section 70, Group 10).

-UN-10JUN98
Take out cap screw (A) and lube oil manifold (B).

Mark all the parts to facilitate re-assembly.

LX1020784
LX5620NA 018001-19-01APR98

Remove range transmission (see Section 50, Group 00).

Remove intermediate gear housing. Take out cap screws

(A) and fitted screw (B).

-UN-15SEP94
LX000730
LX,RHYC 000777-19-01FEB92

Remove bearing cover from drive shaft. Disengage

spring (A) and take out screws (B).

-UN-15SEP94
LX000732

LX,RHYC 000780-19-14DEC90

Remove pin (A) and turn out adjusting ring (B), using
special tool KJD10168 (C).
-UN-15SEP94
LX000734

LX,RHYC 000782-19-01JUN94

TM4574 (01DEC99) 56-20-4 6110 to 6510S Tractors

070200
PN=615
 Hydraulic Pump Drive/Removal

Remove snap ring (A) and knock output pinion (B) out of
adjusting ring (C).

-UN-15SEP94
LX000733
LX,RHYC 000781-19-14DEC90

Remove snap ring (A) and knock out drive pinion (B).

-UN-15SEP94
LX000735
LX,RHYC 000783-19-14DEC90

Turn the middle snap ring (A) so that one end is level
with the lubricating bore, then push a mandrel down the
lubricating bore to unfasten the snap ring.

-UN-15SEP94
LX000737
LX,RHYC 000784-19-14DEC90

TM4574 (01DEC99) 56-20-5 6110 to 6510S Tractors

070200
PN=616
 Hydraulic Pump Drive/Sectional view

PUMP DRIVE — SECTIONAL VIEW

-UN-08MAY96
LX013455
A—Hydraulic pump E—Output pinion I—Sealing ring L—Taper roller bearing cup
B—Charge pump F—Rear PTO input shaft J—Pump drive shaft (4 used)
C—Adjusting ring G—Drive pinion K—Taper roller bearing cone M—Spacer ring (2 used)
D—Snap ring (2 used) H—Snap ring (2 used) (4 used) N—Retaining pin

LX,RHYCNA000779-19-01AUG97

TM4574 (01DEC99) 56-20-6 6110 to 6510S Tractors

070200
PN=617
 Hydraulic Pump Drive/Installation

INSTALLING PUMP DRIVE

Insert snap ring (A) into groove in differential housing.

IMPORTANT: Turn snap ring (A) in relation to the

-UN-15SEP94
differential housing so that lubricating
bore (B) is not covered.

IMPORTANT: Do not confuse the drive shaft snap

rings with those for the output shaft.

LX000728
Install taper roller bearing cones (C).

LX,RHYC 000985-19-01FEB92

With taper roller bearing cone (B) in place, insert drive

pinion (A) into the differential housing. Install the second
taper roller bearing cone.

A—Input pinion

-UN-15SEP94
B—Taper roller bearing cone
C—Spacer ring

LX000736
LX,RHYC 000986-19-28FEB91

Select snap ring (A) so that maximum end play does not
exceed 0.15 mm (0.006 in.).

Install seal ring (B).

-UN-22NOV94
LX000933

LX,RHYC 000987-19-28FEB91

TM4574 (01DEC99) 56-20-7 6110 to 6510S Tractors

070200
PN=618
 Hydraulic Pump Drive/Installation

Insert snap ring (A) into the groove in the adjusting ring.
Install the two taper roller bearing cups (C).

With taper roller bearing cone (F) in place, install output

pinion (D) and spacer ring (E) in adjusting ring (B).

-UN-19JUN98
LX1020368
LX5620 017990-19-01APR98

Install the second taper roller bearing cone (A). Select

snap ring (B) so that maximum end play does not
exceed 0.15 mm (0.006 in.).

-UN-22NOV94
LX000935
LX,RHYC 000989-19-28FEB91

Apply oil to the thread. Put the adjusting ring in position

and carefully screw it in. Make sure that the adjusting
ring is not squint, i.e. on the wrong thread!

Use special tool KJD10168 (B) to screw adjusting ring

-UN-29FEB96
(A) into the differential housing. At the same time turn
the drive pinion; this prevents the gear teeth from
jamming.

LX013453

LX,5620 009438-19-01APR96

FINAL ASSEMBLY

Install lube oil manifold (B) and tighten cap screw (A) to
55 N·m (40 lb-ft), ensuring that the strap is holding the
oil line.
-UN-10JUN98

Adjust the pump drive (see next page).

Install range transmission and differential.

LX1020784

Install hydraulic pump and charge pump.

LX5620NA 018000-19-01APR98

TM4574 (01DEC99) 56-20-8 6110 to 6510S Tractors

070200
PN=619
 Hydraulic Pump Drive/Adjustment

ADJUSTING THE PUMP DRIVE

1. Remove the charge pump (this is not necessary if the

pump drive has been repaired).

-UN-18NOV94
2. Remove plug. Use puller KJD10173 (B) to extract first
the PTO drive shaft (A) and then the pump drive shaft
from the housing (this is not necessary if the pump drive
has been repaired).

LX002599
3. Take out retaining pin (E). Use special tool KJD10168
(C) to screw the adjusting ring (D) into the differential
housing until it is hand-tight.

4. Use puller KJD10173 (B) to guide the pump drive

-UN-29FEB96
shaft into the housing and turn the pump drive. The
pump drive must turn smoothly. If any stiffness is
encountered, slacken off the the adjusting ring slightly.

LX013469
5. Slacken off (unscrew) the adjusting ring by 7 notches
(F).

NOTE: This adjusts backlash to between 0.15 and

0.2 mm (0.004 and 0.008 in.).

-UN-29FEB96
6. Insert retaining pin (E).

7. Install the hydraulic pump. Insert the two drive shafts

and install the plug.

LX013454
NOTE: If the pump drive generates unusual noises after
the adjustment has been carried out, the
adjusting ring may be screwed in or out by a
further 2 notches.

LX,RHYCNA000991-19-01AUG97

TM4574 (01DEC99) 56-20-9 6110 to 6510S Tractors

070200
PN=620
 Hydraulic Pump Drive/Adjustment

TM4574 (01DEC99) 56-20-10 6110 to 6510S Tractors

070200
PN=621
 Group 25
Final Drives

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Lifting tool . . . . . . . . . . . . . . . . . . . . . . . . KJD10172

Removal and installation of planet pinion carrier

-UN-19SEP94
LX001721
LX,RRAG 002036-19-01OCT93

Turning device . . . . . . . . . . . . . . . Self manufactured

Rear axle rolling drag torque adjustment

A—Flat steel 40 x 10 x 400 mm

-UN-19SEP94
(1.5 x 0.4 x 15.7 in.)
B—Round steel 14 x 50 mm (0.55 x 2 in.)
C—Cap screw M8 x 15 mm (0.6 in.)

LX000191
LX,RRAG 002037-19-28OCT91

TM4574 (01DEC99) 56-25-1 6110 to 6510S Tractors

070200
PN=622
 Final Drives/Specifications

SPECIFICATIONS

Item Measurement Specification

Taper roller bearing cup Force at insertion min. 45 kN (10000 lb)

Taper roller bearing cone Force at insertion min. 50 kN (11000 lb)

Planet gear to carrier Force at insertion min. 15 kN (3400 lb)

Final drive housing, adjusting rolling

drag torque

6110 to 6210L tractors Value to be added to measured 8 to 11.5 N·m

with flanged axle rolling drag torque (before (6 to 8.5 lb-ft)
tightening special 12-point screw)

6310 to 6510S tractors Value to be added to measured 10 to 13.5 N·m

with flanged axle, rolling drag torque (before (7.5 to 10 lb-ft)
plus all tractors with tightening special 12-point screw)
rack-and-pinion axle

Final drive housing to differential Torque 260 N·m (190 lb-ft)

housing

LX,5625 017028-19-01APR98

TM4574 (01DEC99) 56-25-2 6110 to 6510S Tractors

070200
PN=623
 Final Drives/Sectional view

PRELIMINARY WORK

For removal of final drives, see Group 00.

LX,5625 017133-19-01APR98

-UN-20SEP94
LX000192

A—Planet gear (3 used) D—Rear axle F—Ring H—Snap ring

B—Planet pinion carrier E—Final drive shaft G—Special twelve-point
C—Final drive housing screw

LX,RRAG 002040-19-28OCT91

TM4574 (01DEC99) 56-25-3 6110 to 6510S Tractors

070200
PN=624
 Final Drives/Disassembly

DISASSEMBLING FINAL DRIVES

Remove lock plate.

-UN-22NOV94
LX000210
LX,RRAG 002041-19-28OCT91

Remove special twelve-point screw.

-UN-23NOV94
LX001722
LX,RRAG 002042-19-28OCT91

Attach lifting tool KJD10172 (A).

-UN-23NOV94
LX001723

LX,RRAG 002043-19-28OCT91

Lift out planet pinion carrier.

-UN-23NOV94
LX001724

LX,RRAG 002044-19-28OCT91

TM4574 (01DEC99) 56-25-4 6110 to 6510S Tractors

070200
PN=625
 Final Drives/Disassembly

Remove snap rings and pull off planet pinions (A).

-UN-23NOV94
LX001725
LX,RRAG 002045-19-28OCT91

Remove snap ring.

-UN-22NOV94
LX000197
LX,RRAG 002046-19-28OCT91

Remove needle bearing.

-UN-22NOV94
LX000198
LX,RRAG 002047-19-28OCT91

Remove snap ring (A) and drive rear axle out of final
drive housing.
-UN-22NOV94
LX000199

LX,RRAG 002048-19-28OCT91

TM4574 (01DEC99) 56-25-5 6110 to 6510S Tractors

070200
PN=626
 Final Drives/Exploded view

-UN-09JUN98
LX1020105

A—Snap ring (3 used) G—Bearing cone L—Special twelve-point P—Bearing cone

B—Snap ring (6 used) H—Bearing cup screw Q—Wear ring
C—Planet gear (3 used) I—Oil seal M—Ring R—Seal ring
D—Needle bearing J—Final drive shaft N—Final drive housing S—Flanged axle
E—Planet pinion carrier K—Lock plate O—Bearing cup T—Rack-and-pinion axle
F—Snap ring

NOTE: Changing seal ring (R) involves removing and rack-and-pinion axles. Seal ring (R) can be
dismantling the final drive, even on installed only from inside the axle shaft.

LX,RRAG 002049-19-01APR98

TM4574 (01DEC99) 56-25-6 6110 to 6510S Tractors

070200
PN=627
 Final Drives/Assembly

ASSEMBLING FINAL DRIVES

Press in bearing cup (A) with a force of at least 45 kN

(10000 lb).

-UN-22NOV94
Insert wear ring (B).

LX000201
LX,RRAG 002050-19-28OCT91

Install seal ring (B).

Press in bearing cup (A) with a force of at least 45 kN

(10000 lb).

-UN-22NOV94
LX000202
LX,RRAG 002051-19-28OCT91

Bring rear axle in vertical position.

IMPORTANT: Before assembling and adjusting final

drives, rear axle must be bolted to
corresponding rear wheel of tractor or

-UN-22NOV94
to a matching wheel rim.

Use at least two bolts to attach flanged axle to wheel

rim; clamp rack-and-pinion axle securely to wheel rim.

LX000203
Flanged axle
-UN-22NOV94
LX000204

Rack-and-pinion axle
LX,RRAG 002052-19-01MAY97

TM4574 (01DEC99) 56-25-7 6110 to 6510S Tractors

070200
PN=628
 Final Drives/Assembly

N CAUTION: When handling hot oil, beware of

the danger of burns. Never heat the oil to a
temperature of more than 190˚C (380˚F),
otherwise the oil or oil fumes may combust
spontaneously.

-UN-22NOV94
NOTE: Before installing, heat taper roller bearing cone
(B) to 120˚C (250˚F).

With metal side first, slide new seal ring (A) onto flanged

LX000205
axle. Applying a force of 50 kN (11000 lb), install
bearing cone (B).
Flanged axle
NOTE: On tractors with rack-and-pinion axle, install seal
ring (A) together with bearing cone (B). Apply a
force of 50 kN (11000 lb).

Coat sealing lips with John Deere EP multipurpose

grease.

-UN-22NOV94
LX000206
Rack-and-pinion axle
LX,RRAG 002053-19-01APR98

Slide final drive housing vertically over rear axle.

NOTE: Before installing, heat taper roller bearing cone

(B) to 120˚C (250˚F).

-UN-22NOV94
Install snap ring (A).

LX000207

LX,RRAG 002054-19-01OCT93

Installing needle bearing in planet pinion

1. Install lower snap ring.

2. Coat bearing needles with grease (for easier

-UN-22NOV94

installation) and place them around bearing cone.

3. Install bearing cup.

4. Install upper snap ring.

LX000198

LX,RRAG 002055-19-28OCT91

TM4574 (01DEC99) 56-25-8 6110 to 6510S Tractors

070200
PN=629
 Final Drives/Assembly

Install ring (A) on the planet gear carrier.

NOTE: Heat pre-assembled planet pinions to 100˚C

(215˚F).

-UN-22NOV94
Press planet pinions onto the pins of the planet gear
carrier. Use a force of at least 15 kN (3400 lb).

LX000208
LX,RRAG 002056-19-01MAY97

Install snap rings.

-UN-25NOV94
LX000196
LX,RRAG 002057-19-28OCT91

Install planet pinion carrier.

Insert special twelve-point screw.

-UN-23NOV94
LX001724
LX,RRAG 002058-19-28OCT91

TM4574 (01DEC99) 56-25-9 6110 to 6510S Tractors

070200
PN=630
 Final Drives/Assembly

ADJUSTING REAR AXLE ROLLING DRAG

TORQUE

1. Rotate the final drive housing through three complete

revolutions. This will settle the bearings.

-UN-22NOV94
2. Using turning device (A), rotate final drive housing
smoothly through ten complete revolutions, and then use
a torque wrench to determine rolling drag torque of final
drive housing.

LX000209
NOTE: Always rotate the final drive housing smoothly
through ten complete revolutions before
measuring rolling drag torque.
A—Turning device (dealer-fabricated)
3. Add the following value to the rolling drag torque
measurement:

6110 to 6210L tractors

with flanged axle . . . . . . . . . . . . . . . . . . . . . . . 8 to 11.5 N·m
(6 to 8.5 lb-ft)
6310 to 6510S tractors
with flanged axle, plus all tractors
with rack-and-pinion axle . . . . . . . . . . . . . . . . 10 to 13.5 N·m
(7.5 to 10 lb-ft)

4. Tighten special twelve-point screw until the calculated

rolling drag torque is achieved.

LX,5625 017029-19-01APR98

Insert locking plate.

-UN-22NOV94
LX000210

LX,RRAG 002060-19-28OCT91

TM4574 (01DEC99) 56-25-10 6110 to 6510S Tractors

070200
PN=631
 Final Drives/Assembly

FINAL ASSEMBLY

For installation of final drives, refer to Group 00.

NOTE: After installing the final drive assembly, lubricate

the outer taper roller bearing with 6 to 8 strokes
of John Deere EP multipurpose grease.

LX,5625 017134-19-01APR98

TM4574 (01DEC99) 56-25-11 6110 to 6510S Tractors

070200
PN=632
 Final Drives/Assembly

TM4574 (01DEC99) 56-25-12 6110 to 6510S Tractors

070200
PN=633
 Group 30
Rear PTO Options

SERVICE EQUIPMENT AND TOOLS

NOTE: Order tools from the U.S. SERVICEGARD™ Catalog or from the European Microfiche Tool Catalog
(MTC). Some tools may be available from a local supplier.

Name Use

D01045AA Bushing, Bearing, and Seal Driver Set Remove and install bearing cups, bearing
cones, and bushings

D01173AA 17-1/2 Ton Puller Set Remove and install bearings

RX15005630,1 -19-29JUL92

Spring compressor . . . . . . . . . . . . . . . . . . . JDT24A

Removing and installing springs of multiple disk clutch

-UN-19SEP94
LX000169
LX,RRILNA000253-19-01JUN94

RW19951 -UN-19MAY92

PTO Seal Installer . . . . . . . . . . . . . . . . . . . JDG753

Install PTO output shaft oil seal

RX,JDG753 -19-02JUL92

TM4574 (01DEC99) 56-30-1 6110 to 6510S Tractors

070200
PN=634
 Rear PTO Options/Special tools

SPECIAL TOOLS (DEALER FABRICATED)

Also refer to Section 99

LX,SELBST000297-19-02FEB93

Driver used for installation of output shaft seal ring

(540 rpm)

-UN-19SEP94
LX000723
LX,RRIL 000773-19-01FEB93

Output shaft assembly aid (with reversible PTO)

A—Mandrel
B—Mandrel (guide)

-UN-19SEP94
LX001782
LX,RRIL 002160-19-01JUN94

TM4574 (01DEC99) 56-30-2 6110 to 6510S Tractors

070200
PN=635
 Rear PTO Options/Specifications

SPECIFICATIONS

Item Measurement Specification

Drive shaft Preload 0.07 mm (0.0028 in.)

up to axial play 0.08 mm (0.0031 in.)

Countershaft Preload 0.07 mm (0.0028 in.)

up to axial play 0.08 mm (0.0031 in.)

Output shaft Preload 0.07 mm (0.0028 in.)

up to axial play 0.08 mm (0.0031 in.)

Clutch hub Play 0.2 mm (0.0079 in.) - 0.7 mm

(0.0276 in.)

Springs in PTO modulating valve

Spring A Free length 70 mm (2.75 in.)

Test length 43.5 mm (1.7 in.) at 105 to 130 N

(23.6 to 29.3 lb) spring force

Spring B Free length 100 mm (3.95 in.)

Test length 60 mm (2.35 in.) at 68.5 to 84.5 N

(15.4 to 19 lb) spring force

Support to PTO housing, cap screws Torque 50 N·m (37 lb-ft)

Cover to clutch drum, cap screws Torque 30 N·m (22 lb-ft)

Countershaft bearing housing to Torque 40 N·m (30 lb-ft)

PTO housing, cap screw

Plastic plug of input shaft Torque 35 N·m (25 lb-ft)

Filler neck to PTO housing, cap Torque 25 N·m (17 lb-ft)

screw

Speed sending unit to PTO housing Torque 15 N·m (10 lb-ft)

PTO modulating valve to PTO Torque 16 N·m (12 lb-ft)

housing, cap screws

LX,RRILNA000254-19-01AUG97

TM4574 (01DEC99) 56-30-3 6110 to 6510S Tractors

070200
PN=636
 Rear PTO Options/General repair procedures

GENERAL REPAIR PROCEDURES—PTO

NOTE: Before beginning the repair, review the Cleaning and Inspection
following guidelines. These are provided to
emphasize the need for attention to detail and Bearings
care when servicing the PTO.
• Never dry bearings with compressed air.
Thoroughly clean the outside of the PTO housing to Spinning a bearing without lubrication can
reduce the possibility of contamination. damage the bearing.

Disassembly and Assembly • Clean bearings with clean solvent, dry

thoroughly, and oil before inspection.
• Fasteners must be tightened to the specified Inspect bearings for roughness of rotation
torque. and excessive wear of rollers.

• Lubricate each component part with clean • Inspect bearing cups for excessive wear.
hydraulic oil.
• Both the bearing cone and roller assembly
• Needle bearings and thrust washers should be should be replaced if either the cup or
lightly coated with petroleum jelly during cone has excessive wear.
assembly.
• Inspect thrust washers and thrust surfaces for
• Install the correct shim pack. distortion, roughness, scoring, or wear.

• Perform specified end play checks. • When installing bearing cups and cones, make
sure they are fully seated.
• Use new O-rings and seals.
Springs
Inspection Before Disassembly
• Inspect all springs for wear, damage, or
• Inspect the clutch, countershaft, and distortion.
output shaft before removal as follows:
Shafts
1. Wipe the lubricant from the internal
working parts and visually inspect the • Inspect the shaft bearing surfaces for wear or
parts for wear and damage. damage.

2. Rotate the gears to check for roughness. • Inspect shafts and replace if excessively worn or
damaged.
3. Inspect the gear teeth for signs of
scoring, abnormal wear, or nicks. • Inspect bushings for scoring, burrs,
roughness, sharp edges and evidence of
Heating Bearing Cones over-heating. Remove scores with crocus
cloth, scraper, or knife blade. Replace
IMPORTANT: Heat bearing cones in a bearing bushing if out-of-round, deeply scored,
heater. Use a thermometer and do or excessively worn.
not exceed 150˚C (300˚F).
Gears

• Examine the gear teeth for scoring, chipping, or

excessive wear. Replace as necessary.

RX15005630,3 -19-03OCT96

TM4574 (01DEC99) 56-30-4 6110 to 6510S Tractors

070200
PN=637
 Rear PTO Options/General repair procedures

CLUTCH

IMPORTANT: DO NOT use solvent to clean the excessive wear or damage. Inspect the
disks. Use a lint free cloth. New disks for worn or scored surfaces.
disks should be soaked in hydraulic
oil for 15 minutes before assembly. NOTE: If the disk facing material chips, flakes, or
scratches easily, the disk should be replaced
• Inspect the separator plate ears for excessive regardless of facing thickness.
wear or damage. Check the plates for flatness.
• Clean all oil passages.
• Inspect the disk lugs and hub splines for

RX15005630,4 -19-29JUL96

TM4574 (01DEC99) 56-30-5 6110 to 6510S Tractors

070200
PN=638
 Rear PTO Options/Replacing seals

REPLACING OUTPUT SHAFT SEAL RING

540/1000 rpm, reversible

Drain oil (if necessary).

-UN-23NOV94
Remove PTO stub shaft. Remove seal ring from its seat
using a screwdriver.

Apply LOCTITE 518 (TY6304) to new seal ring.

LX000321
Install new seal ring (B) using driver JDG753.

IMPORTANT: Drive the seal ring 4 mm (0.16 in.)

deep into bore (measured from the
housing).

Refill with oil.

LX,RRILNA000287-19-01APR98

540 rpm

Drain oil (if necessary).

Remove seal ring from its seat by means of a

-UN-23NOV94
screwdriver.

Install new seal ring (B), using dealer-manufactured

driver (A).

LX001785
Re-fill with oil.

LX,RRIL 002163-19-01OCT93

TM4574 (01DEC99) 56-30-6 6110 to 6510S Tractors

070200
PN=639
 Rear PTO Options/Replacing seals

CHANGING THE O-RING

540/1000 rpm, reversible

Drain the oil and remove stub shaft.

-UN-14SEP94
Screw the dealer-fabricated mandrel (A) onto the piston,
and pull the piston out of the output shaft.

Locate new toothed disk (B) and O-ring (C), and apply

LX007859
grease to them. Using the mandrel, carefully screw
piston (D) into the output shaft. The spring pin in the
output shaft must engage in the cut-out in the piston.

IMPORTANT: Teeth on the toothed disk must face

rearward (towards mandrel). Make sure
that O-ring remains seated during
assembly.

Make sure that output shaft and stub shaft both shift
properly. Apply plenty of grease to the stub shaft and the
output shaft bore.

LX,5630N005721 -19-01JUN94

REMOVING PTO HOUSING

See Group 00.

Remove PTO stub shaft (B) (540/1000 rpm reversible

-UN-22NOV94
PTO). To facilitate assembly, remove PTO guard.

IMPORTANT: Remove plastic plug (A) and pull input

shaft out of housing by means of an
M10 bolt.

LX000302
LX,RRILNA000256-19-01JUN94

TM4574 (01DEC99) 56-30-7 6110 to 6510S Tractors

070200
PN=640
 Rear PTO Options/PTO - sectional view

PTO (540 RPM) - CROSS-SECTIONAL VIEW

-UN-21SEP94
LX009335

A—Gear with cover D—Input shaft G—Disk pack J—Piston

B—Output shaft E—Gear with cover H—Clutch drum K—Impulse disk
C—Support F—Belleville springs I—Brake piston with segment L—Speed sending unit

LX,RRILNA000257-19-01JUN94

TM4574 (01DEC99) 56-30-8 6110 to 6510S Tractors

070200
PN=641
 Rear PTO Options/PTO - sectional view

PTO (540/1000 RPM REVERSIBLE) - CROSS-SECTIONAL VIEW

-UN-20SEP94
LX000336

A—Double gear with cover E—Gear with cover I—Brake piston with segment M—PTO stub shaft
B—Output shaft F—Belleville springs J—Piston N—Gear
C—Support G—Disk pack K—Speed sending unit O—Shift collar
D—Input shaft H—Clutch drum L—Washer

LX,RRIL 000258-19-01JUN94

TM4574 (01DEC99) 56-30-9 6110 to 6510S Tractors

070200
PN=642
 Rear PTO Options/PTO clutch and brake

REMOVING PTO CLUTCH

Bend sheet metal straps (B) until they are in horizontal

position and remove cap screws (A). Remove support.

-UN-22NOV94
Pull gear with cover (D) from output shaft (C).

LX000303
LX,RRIL 000260-19-01FEB93

REPAIRING THE PTO CLUTCH

Take out cap screws (A) and lift off cover (B).

Take the hub and disks out of the clutch drum.

-UN-22NOV94
LX000304
LX,RRIL 000261-19-01APR96

Using special tool JDT24A (A), compress springs (B).

Remove snap ring (C).

NOTE: As an accessory to the special tool, use a

50 x 12 mm (2 x 0.5 in.) washer, otherwise the

-UN-22NOV94
bearing cone may become damaged.

LX000305

LX,RRILNA000262-19-01JUN94

Pull piston (A) out of clutch drum using two pairs of

pliers.
Replace inner and outer seal ring.

When installing piston, make sure not to damage seal

-UN-22NOV94

rings.

A—Piston
B—Outer piston seal ring
C—Inner piston seal ring
LX000306

LX,RRIL 000263-19-11APR91

TM4574 (01DEC99) 56-30-10 6110 to 6510S Tractors

070200
PN=643
 Rear PTO Options/PTO clutch and brake

Press in new bushing (A) into clutch drum until it is

seated.

-UN-22NOV94
LX000307
LX,RRIL 000264-19-11APR91

-UN-20SEP94
LX007860

A—Bearing cup G—Piston ring N—Internally splined disk Q—Hub

B—Bearing cone H—Piston ring (3 used) R—Cover with gear
C—Seal ring J—Belleville spring O—Externally splined disk S—Cap screw (6 used)
D—Clutch drum K—Ring (2 used) T—Bearing cone
E—Bushing L—Snap ring P—Thrust washer U—Bearing cup
F—Piston M—Pressure plate

LX,RRIL 000265-19-01OCT93

TM4574 (01DEC99) 56-30-11 6110 to 6510S Tractors

070200
PN=644
 Rear PTO Options/PTO clutch and brake

After installing the compression springs, first install

pressure plate (A), then alternately internally splined
disks (B) and externally splined disks (C). Lightly coat
disks with oil before installation.

-UN-22NOV94
A—Pressure plate
B—Internally splined disk (3 used)
C—Externally splined disk (2 used)

LX000308
LX,RRIL 000266-19-01OCT93

Use grease to attach one thrust washer (A) to each side

of hub (B) and insert hub into clutch drum. Make sure
that splines of hub mesh with splines of disks.

Tighten cap screws of cover to 30 N·m (20 lb-ft).

-UN-22NOV94
LX000309
LX,RRIL 000267-19-01OCT93

ADJUSTING PLAY AT HUB

Use a depth gauge to determine play at hub.

Play: 0.2 mm (0.0079 in.) - 0.7 mm (0.0275 in.)

-UN-14SEP94
If necessary, adjust play by means of the two thrust
washers. Two sizes of thrust washer are available:
1.5 mm (0.059 in.) and 2 mm (0.079 in.)

LX007861
IMPORTANT: When fully assembled, the hub must
turn freely.

LX,5630 005722 -19-01OCT93

TM4574 (01DEC99) 56-30-12 6110 to 6510S Tractors

070200
PN=645
 Rear PTO Options/Replacing PTO brake

INSTALLING PTO CLUTCH

Do not damage rear metal seal rings when installing.

If bearings are replaced, remember to adjust them

-UN-22SEP94
correctly.

LX008915
LX,RRILNA000269-19-01JUN94

REPLACING THE PTO BRAKE

Remove PTO clutch. Take piston with brake segment (A)

out of the bore.

-UN-22SEP94
If necessary, press brake segment off the piston, and
press a new segment on. The brake lining must sit
tightly on piston’s pin. Make sure that the piston and
brake lining are not damaged during installation.

LX008916
LX,RRILNA000268-19-01AUG97

TM4574 (01DEC99) 56-30-13 6110 to 6510S Tractors

070200
PN=646
 Rear PTO Options/PTO drive train

OUTPUT SHAFT (540 RPM) - CROSS-SECTIONAL VIEW

-UN-21SEP94
LX009336

A—Gear with cover B—Support C—Output shaft D—Housing

LX,RRILNA000270-19-01JUN94

TM4574 (01DEC99) 56-30-14 6110 to 6510S Tractors

070200
PN=647
 Rear PTO Options/PTO drive train

OUTPUT SHAFT AND COUNTERSHAFT (540/1000 RPM REVERSIBLE) -

CROSS-SECTIONAL VIEW

-UN-20SEP94
LX000340

A—Countershaft support D—Double gear with cover G—Countershaft J—1000 rpm position
B—Gear E—Output shaft H—PTO stub shaft K—Gear
C—Support F—Shift collar I—540 rpm position

LX,RRIL 000271-19-01JUN94

TM4574 (01DEC99) 56-30-15 6110 to 6510S Tractors

070200
PN=648
 Rear PTO Options/PTO drive train

DISASSEMBLING PTO DRIVE TRAIN

Remove countershaft support and clutch.

540/1000 rpm reversible

-UN-22SEP94
Remove snap ring (A) and gear (B) from countershaft.
Remove cap screws (C) from countershaft bearing
housing.

LX008917
LX,RRILNA000273-19-01JUN94

540/1000 rpm reversible

Remove countershaft (A) together with the output shaft.

-UN-22SEP94
LX008918
LX,RRILNA000274-19-01JUN94

TM4574 (01DEC99) 56-30-16 6110 to 6510S Tractors

070200
PN=649
 Rear PTO Options/PTO drive train

REPAIRING THE OUTPUT SHAFT

With 540/1000 rpm reversible PTO

Disassembling

-UN-29AUG97
Turn dealer-fabricated mandrel (A) into pin of piston and
clamp in a vise.

Using a punch, remove spring pin (B).

LX001786
LX,RRILNA002164-19-01AUG97

Assembling

1. Install impulse disk (E) and bearing cone (F).

2. Install gear (D), thrust washer (C) and snap ring (B).

-UN-29AUG97
Install thrust washer (C) so that one of the two large
gaps in the teeth is level with the gap in the shaft bore.

3. Turn piston (H) on mandrel (K) and position in output

shaft with spring (G), so that piston recess is aligned

LX001783
with cross bore of output shaft.

IMPORTANT: O-ring (M) and toothed washer (L) are

installed later on.

4. Position shift collar (A) so that its bore is aligned with

output shaft bore and with piston recess.

-UN-29AUG97
5. For easier installation of spring pin (N), use guide
mandrel (O).

6. Pull mandrel with piston out of output shaft. Install

LX001784
toothed washer and O-ring. Install piston in output shaft.
Apply plenty of grease to the parts.

IMPORTANT: Teeth of toothed washer must face

rearward (towards mandrel). Make sure
that O-ring remains seated during
assembly.

7. Make sure that output shaft with PTO stub shaft can
be shifted properly. Apply plenty of grease to the stub
shaft and the output shaft bore.

LX,RRILNA002161-19-01AUG97

TM4574 (01DEC99) 56-30-17 6110 to 6510S Tractors

070200
PN=650
 Rear PTO Options/PTO drive train

OUTPUT SHAFT (540/1000 RPM REVERSIBLE)

-UN-20SEP94
LX007863

A—Snap ring G—Toothed washer M—Thrust washer R—Needle bearing (2 used)

B—PTO stub shaft H—O-ring N—Snap ring S—Double gear
C—Seal ring I—Piston O—Spring pin T—Bearing cone
D—Bearing cup J—Spring P—Shift collar U—Bearing cup
E—Bearing cone K—Output shaft Q—Thrust washer (2 used) V—Cover
F—Impulse disk L—Gear

LX,RRIL 000279-19-01JUN94

TM4574 (01DEC99) 56-30-18 6110 to 6510S Tractors

070200
PN=651
 Rear PTO Options/PTO drive train

OUTPUT SHAFT (540 RPM)

-UN-21SEP94
LX009337

A—Seal ring D—O-ring G—Snap ring K—Gear

B—Bearing cup E—Impulse disk H—Snap ring L—Ball bearing
C—Bearing cone F—Shaft J—Cover

LX,5630NA007144-19-01JUN94

TM4574 (01DEC99) 56-30-19 6110 to 6510S Tractors

070200
PN=652
 Rear PTO Options/PTO drive train

COUNTERSHAFT (540/1000 RPM REVERSIBLE)

-UN-21SEP94
LX008919
A—Bearing cup D—Bearing cone G—Cap screw (4 used) J—Snap ring (2 used)
B—Bearing cone E—Bearing cup H—Snap ring K—Gear (23 teeth)
C—Countershaft F—Bearing housing

LX,RRILNA000276-19-01JUN94

TM4574 (01DEC99) 56-30-20 6110 to 6510S Tractors

070200
PN=653
 Rear PTO Options/PTO drive train

ASSEMBLING PTO DRIVE TRAIN

To assemble, reverse disassembly procedure.

After assembly, replace output shaft seal ring.

If the end covers are damaged, they must be replaced.

Cement new end covers in place with Loctite 518
(TY6304).

LX,RRILNA000280-19-01JUN94

540/1000 rpm reversible

Install output shaft together with countershaft (B).

Tighten cap screws (A) on bearing housing to 40 N·m

-UN-22SEP94
(30 lb-ft).

LX008920
LX,RRILNA002162-19-01JUN94

540 rpm

Impulse disk (E) is held in place between bearing cones

(C) by the two O-rings (D). Make sure that the O-rings
do not come into contact with the collar on shaft (A).

-UN-22SEP94
A—Shaft
B—Bearing cup
C—Bearing cone
D—O-ring

LX009338
E—Impulse disk
F—Snap ring

LX,5630NA007145-19-01JUN94

ADJUSTING TAPER ROLLER BEARING AT

OUTPUT SHAFT

540 rpm
-UN-21SEP94

After installing the output shaft, select a snap ring (A)

with a thickness to provide proper bearing adjustment.
Adjusting range is bearing preload of 0.07 mm
(0.0028 in) to bearing play of 0.08 mm (0.0031 in).
LX009339

LX,RRILNA000281-19-01JUN94

TM4574 (01DEC99) 56-30-21 6110 to 6510S Tractors

070200
PN=654
 Rear PTO Options/PTO drive train

ADJUSTING TAPER ROLLER BEARING OF

COUNTERSHAFT

540/1000 rpm reversible

-UN-22SEP94
After assembly, select a snap ring (A) with a thickness to
provide proper bearing adjustment. Adjusting range is
bearing preload of 0.07 mm (0.0028 in) to bearing play
of 0.08 mm (0.0031 in). Preload adjustment is preferred.

LX008921
NOTE: If the snap ring cannot be installed, loosen the
cap screws on the bearing housing, insert snap
ring and retighten the cap screws to 40 N·m
(30 lb-ft).

LX,RRILNA000282-19-01AUG97

Install gear (A) and secure it with snap ring (B).

-UN-22SEP94
LX008922
LX,5630N005730 -19-01JUN94

540/1000 rpm reversible

Install gear with cover on the output shaft. Make sure

that the lugs on the cover face away from the housing.
Insert the two needle bearings (A).
-UN-22NOV94
LX000331

LX,RRILNA000283-19-01JUN94

TM4574 (01DEC99) 56-30-22 6110 to 6510S Tractors

070200
PN=655
 Rear PTO Options/PTO drive train

540 rpm

Install snap ring (B) and locate gear (C) with cover on
shaft (A). The lugs on the cover face away from the
housing.

-UN-21SEP94
A—Shaft
B—Snap ring
C—Gear
D—Ball bearing

LX009340
E—Snap ring

LX,5630NA007146-19-01JUN94

Install taper roller bearing cups and cones on the input

shaft.
Install taper roller bearing cups and cones on the output
shaft. In the case of the 540 rpm PTO, install a ball
bearing on the output shaft.

-UN-22NOV94
Install support. Tighten cap screws (A) to 50 N·m
(35 lb-ft).

Bend down the metal lugs (B) on cover.

LX000319
In the case of the 540 rpm PTO, attach snap ring to
output shaft.

LX,RRILNA000284-19-01JUN94

ADJUSTING TAPER ROLLER BEARINGS

After assembly, choose snap ring thickness (C) to

provide proper bearing adjustment. Adjusting range is
bearing preload of 0.07 mm (0.0028 in) to bearing play
-UN-22NOV94
of 0.08 mm (0.0031 in). Preload adjustment is preferred!

NOTE: If snap ring can not be installed, loosen support

cap screws, insert the snap ring and retighten the
cap screws to 50 N·m (35 lb-ft).
LX000320

A—Drive shaft
B—Output shaft
C—Snap ring

LX,RRIL 000285-19-01APR96

TM4574 (01DEC99) 56-30-23 6110 to 6510S Tractors

070200
PN=656
 Rear PTO Options/PTO drive train

INSTALLING PTO HOUSING

Refer to Group 00.

Install PTO guard.

LX,RRIL 000286-19-01OCT93

TM4574 (01DEC99) 56-30-24 6110 to 6510S Tractors

070200
PN=657
 Rear PTO Options/PTO actuation

REMOVING THE PTO MODULATING VALVE

Remove cap screws (A).

-UN-22NOV94
LX000322
LX,RRIL 000288-19-01APR97

REPAIRING THE PTO MODULATING VALVE

A—Spool
B—Spring

-UN-22NOV94
C—Spring
D—Spring pin
E—Sleeve
F—O-ring
G—Plug
H—Snap ring

LX000328
LX,RRIL 000292-19-01APR97

Check spring forces.

Spring A
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 mm (2.75 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.5 mm (1.7 in.)
at 105 to 130 N (23.6 to 29.3 lb) spring tension

-UN-19SEP94
Spring B
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm (3.95 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 mm (2.35 in.)

LX000326
at 68.5 to 84.5 N (15.4 to 19 lb) spring tension

LX,RRIL 000294-19-01MAY93

INSTALLING THE PTO MODULATING VALVE

Install large seal and plate on valve. Install valve and

small seal on the PTO housing. Pay attention to the oil
passages.
-UN-22NOV94

Tighten cap screws (A) evenly to 16 N·m (12 lb-ft).

Before checking the PTO modulating valve, refer to the

“Operation and Tests” manual.
LX000322

LX,RRIL 000296-19-01APR98

TM4574 (01DEC99) 56-30-25 6110 to 6510S Tractors

070200
PN=658
 Rear PTO Options/PTO actuation

REPAIRING THE SOLENOID VALVE

Disconnect the cable.

Remove hex. nut and solenoid (A).

-UN-18OCT94
LX009485
LX,RRIL 000298-19-01APR98

Remove both cap screws of flange. Pull valve out of

bore.

Repair, clean, oil and re-assemble the solenoid valve.

-UN-11JUN96
Tighten cap screws of flange to 10 N·m (7 lb-ft) and
hex. nut of solenoid to 4 N·m (3 lb-ft).

Re-connect the cable.

LX013394
A—Hex. nut
B—Solenoid
C—Flange
D—Spool
E—Spring
F—Sleeve
G—O-ring
H—O-ring
I—O-ring
J—O-ring
K—Snap ring
LX,RRIL 000299-19-01APR98

TM4574 (01DEC99) 56-30-26 6110 to 6510S Tractors

070200
PN=659
 Rear PTO Options/PTO speed sending unit

REPLACING PTO SPEED SENDING UNIT

-UN-20SEP94
LX007308
A—Speed sending unit B—Hex. socket screw (2 used) C—Guard

Replace O-ring and tighten sending unit (A) to NOTE: On the 540 rpm PTO, the sending unit is
15 N·m (10 lb-ft). Connect the cables and attach located on the underside of the housing.
guard (C) using hex. socket screws (B).

LX,RRILNA000300-19-01JUN94

TM4574 (01DEC99) 56-30-27 6110 to 6510S Tractors

070200
PN=660
 Rear PTO Options/PTO speed sending unit

TM4574 (01DEC99) 56-30-28 6110 to 6510S Tractors

070200
PN=661
 Group 35
Front PTO

SERVICE EQUIPMENT AND TOOLS

NOTE: Order tools from the U.S. SERVICEGARD™ Catalog or from the European Microfiche Tool Catalog
(MTC). Some tools may be available from a local supplier.

Name Use

D01045AA Bushing, Bearing, and Seal Driver Set Remove and install bearing cups, bearing
cones, and bushings

D01173AA 17-1/2 Ton Puller Set Remove and install bearings

RX15005630,1 -19-29JUL92

OTHER MATERIAL

Number Name Use

TY6304 (LOCTITE 518) Flexible sealant For sealing surfaces

(medium strength)

TY93710 (LOCTITE 242) Thread lock and sealer All screws

(medium strength)

UN5732 Special grease Lubricating drive shaft bearings

LX5635 017992-19-01APR98

TM4574 (01DEC99) 56-35-1 6110 to 6510S Tractors

070200
PN=662
 Front PTO/Specifications

SPECIFICATIONS

Item Measurement Specification

M5 cap screws Torque 6 N·m (4.4 lb-ft)

M6 cap screws Torque 10 N·m (7.5 lb-ft)

M8 cap screws Torque 23 N·m (17 lb-ft)

M10 cap screws Torque 44 N·m (32.5 lb-ft)

Hex. nut (65 mm across flats) Torque 50 N·m (36.5 ft-lb)

Speed sending unit to PTO housing Torque 15 N·m (10 lb-ft)

PTO modulating valve to PTO Torque 16 N·m (12 lb-ft)

housing, cap screws

Drive shaft Preload 0.01 mm to 0.02 mm

Output shaft (0.000397 in. to 0.000787 in.)
Intermediate gear shaft*

Springs in PTO modulating valve

Spring A Free length 70 mm (2.75 in.)

Test length 43.5 mm (1.7 in.) at 105 to 130 N
(23.6 to 29.3 lb) spring force

Spring B Free length 100 mm (3.95 in.)

Test length 60 mm (2.35 in.) at 68.5 to 84.5 N
(15.4 to 19 lb) spring force

* PTO rotating counterclockwise LX5635 018075-19-01JUL98

TM4574 (01DEC99) 56-35-2 6110 to 6510S Tractors

070200
PN=663
 Front PTO/General repair procedures

GENERAL REPAIR PROCEDURES

Before beginning the repair, review the following Cleaning and Inspection
guidelines. These are provided to emphasize the
need for attention to detail and care when servicing Bearings
the PTO.
• Never dry bearings with compressed air.
Thoroughly clean the outside of the PTO housing to Spinning a bearing without lubrication can
reduce the possibility of contamination. damage the bearing.

Disassembly and Assembly • Clean bearings with clean solvent, dry

thoroughly, and oil before inspection.
• Fasteners must be tightened to the specified Inspect bearings for roughness of rotation
torque. and excessive wear of rollers.

• Lubricate each component part with clean • Inspect bearing cups for excessive wear.
hydraulic oil.
• Both the bearing cone and roller assembly
• Install the correct shim pack. should be replaced if either the cup or
cone has excessive wear.
• Perform specified preload checks.
• Inspect thrust washers and thrust surfaces for
• Use new O-rings and seals. distortion, roughness, scoring, or wear.

• Use Flexible Sealant TY6304 (LOCTITE 518) • When installing bearing cups and cones, make
on sealing surfaces. sure they are fully seated.

• Apply Thread Lock and Sealer TY93710 Springs

(LOCTITE 242) to screws.
• Inspect all springs for wear, damage, or
Inspection Before Disassembly distortion.

• Inspect the clutch, drive shaft, and Shafts

output shaft before removal as follows:
• Inspect the shaft bearing surfaces for wear or
1. Wipe the lubricant from the internal damage.
working parts and visually inspect the
parts for wear and damage. • Inspect shafts and replace if excessively worn or
damaged.
2. Rotate the gears to check for roughness.
• Inspect bushings for scoring, burrs,
3. Inspect the gear teeth for signs of roughness, sharp edges and evidence of
scoring, abnormal wear, or nicks. over-heating. Remove scores with crocus
cloth, scraper, or knife blade. Replace
Heating Bearing Cones bushing if out-of-round, deeply scored,
or excessively worn.
IMPORTANT: Heat bearing cones in a bearing
heater. Use a thermometer and do Gears
not exceed 150˚C (300˚F).
• Examine the gear teeth for scoring, chipping, or
excessive wear. Replace as necessary.

LX5635NA 018076-19-01APR98

TM4574 (01DEC99) 56-35-3 6110 to 6510S Tractors

070200
PN=664
 Front PTO/General repair procedures

GENERAL REPAIR PROCEDURES (CONTINUED)

Clutch and Brake • Inspect the disk lugs and hub splines for
excessive wear or damage. Inspect the
IMPORTANT: DO NOT use solvent to clean the disks for worn or scored surfaces.
disks. Use a lint free cloth. New
disks should be soaked in hydraulic NOTE: If the disk facing material chips, flakes, or
oil for 15 minutes before assembly. scratches easily, the disk should be replaced
regardless of facing thickness.
• Inspect the separator plate ears for excessive
wear or damage. Check the plates for flatness. • Clean all oil passages.

LX5635 018077-19-01APR98

TM4574 (01DEC99) 56-35-4 6110 to 6510S Tractors

070200
PN=665
 Front PTO/Sectional view

COUNTERCLOCKWISE-ROTATING* FRONT PTO - SECTIONAL VIEW

-UN-07APR98
LX1019211

A—Input Shaft E—Disk Clutch H—Pump Drive Ring Gear K—PTO Brake
B—Drive Gear F—PTO Stub Shaft J—Oil Distribution Baffle L—Idler Gear
C—Shift Collar w/Shift Pawl G—Spring with Modulating Valve
D—Ring Gear and Solenoid

* Seen in the direction of travel LX25620D 015512-19-02JAN98

TM4574 (01DEC99) 56-35-5 6110 to 6510S Tractors

070200
PN=666
 Front PTO/Operating assembly

REPAIRING SOLENOID VALVE

Disconnect the cable.

Remove hex. nut and solenoid switch (A).

-UN-10JUN98
Remove both flange cap screws and pull valve out of
bore.

LX1020744
LX5635 018079-19-01APR98

Check solenoid valve for damage, clean, oil and

re-assemble.

Tighten flange cap screws to 10 N·m (7.5 lb-ft) and hex.

nut of solenoid switch to 3.5 N·m (2.6 lb-ft).

-UN-11JUN96
Re-connect the cable.

A—Hex. nut
B—Solenoid switch

LX013394
C—Flange
D—Spool
E—Spring
F—Sleeve
G—O-ring
H—O-ring
I—O-ring
J—O-ring
K—Snap ring

LX5635 018083-19-01APR98

TM4574 (01DEC99) 56-35-6 6110 to 6510S Tractors

070200
PN=667
 Front PTO/Operating assembly

REMOVING THE MODULATING VALVE

Remove the six cap screws (A).

-UN-10JUN98
LX1020745
LX5635 018124-19-01APR98

REPAIRING THE MODULATING VALVE

Check valve for damage, clean, oil and re-assemble.

A—Spool

-UN-10JUN98
B—Spring
C—Spring
D—Spring pin
E—Sleeve
F—O-ring

LX1020789
G—Plug
H—Snap ring

LX5635 018123-19-01APR98

Check spring forces.

Spring A
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 mm (2.75 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.5 mm (1.7 in.)
at 105 to 130 N (23.6 to 29.3 lb) spring tension

-UN-19SEP94
Spring B
Free length . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 mm (3.95 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 mm (2.35 in.)

LX000326
at 68.5 to 84.5 N (15.4 to 19 lb) spring tension

LX,RRIL 000294-19-01MAY93

INSTALLING THE MODULATING VALVE

Install gasket.

Tighten cap screws (A) evenly to 16 N·m (12 lb-ft).

-UN-10JUN98

Check the modulating valve. Refer to the “Operation and

Tests” manual.
LX1020745

LX5635 018080-19-01APR98

TM4574 (01DEC99) 56-35-7 6110 to 6510S Tractors

070200
PN=668
 Front PTO/Checking pressure regulating valve

REPLACING PTO SPEED SENDING UNIT

Replace O-ring and tighten sending unit (A) to 15 N·m

(10 lb-ft).

-UN-10JUN98
Connect the cable.

LX1020788
LX5635 018122-19-01APR98

CHANGING/WASHING THE FILTER

Wash the filter in fuel.

A—Cover

-UN-22JUN98
B—O-ring
C—Filter
D—O-ring

LX1020743
LX5635 018078-19-01APR98

CHECKING THE PRESSURE REGULATING

VALVE

Check the valve for damage, clean, oil and re-assemble.

-UN-22JUN98
Specified valve setting is 1200 kPa (12 bar; 174 psi).

Pressure can be adjusted by adding or removing shims

(C).

LX1020747
A—Plug
B—O-ring
C—Shim(s)
D—Spring
E—Valve spool

LX5635 018081-19-01JUL98

TM4574 (01DEC99) 56-35-8 6110 to 6510S Tractors

070200
PN=669
 Front PTO/Removing valve plate

CHECKING THE CHECK VALVES

Apply LOCTITE 242 (TY93710) to the threads and

contact surfaces of both plugs.

-UN-08JUL98
Tighten plug of cooler relief valve to 20 N·m (15 lb-ft).

A—Cooler relief valve

B—Filter relief valve

LX1020748
LX5635NA 018082-19-01APR98

REMOVING THE VALVE PLATE

Remove modulating valve and plate for oil cooler.

Remove hex. socket screws of valve plate (A).

-UN-10JUN98
When assembling parts, apply flexible sealant to the
sealing surfaces.

LX1020750
LX5635 018084-19-01APR98

TM4574 (01DEC99) 56-35-9 6110 to 6510S Tractors

070200
PN=670
 Front PTO/Repair

REMOVING FRONT PTO

Drain the oil.

Remove PTO guard.

-UN-10JUN98
Remove front PTO. Refer to Group 00.

Remove drive shaft. Refer to Group 40.

LX1020751
A—Oil drain plug
B—Oil filler plug
LX5635 018085-19-01APR98

DISASSEMBLING FRONT PTO

Slacken hex. socket screws of housing cover (A).

Put the back of the housing on a flat surface and

-UN-10JUN98
support it. Remove hex. socket screws.

Remove top and bottom bearing quills (B and C). Pay

attention to the shims when removing the two bearing

LX1020787
quills.

Remove housing cover. When removing cover, shift pawl

(D) may stick to the shift collar. Therefore hold cover in
an inclined position when lifting it off.

-UN-10JUN98
LX1020749

LX5635 018121-19-01APR98

REMOVING OUTPUT SHAFT ASSEMBLY

Remove top sheet metal cover (B).

Take output shaft assembly (A) out of the housing from

-UN-10JUN98

the top.

NOTE: Output shaft assembly consists of output shaft

with clutch and brake.
LX1020786

LX5635 018120-19-01APR98

TM4574 (01DEC99) 56-35-10 6110 to 6510S Tractors

070200
PN=671
 Front PTO/Repair

REPAIRING OIL PUMP

Remove output shaft assembly.

Remove bottom oil baffle.

-UN-10JUN98
Remove snap ring (A) and pull off gear (C).

Remove key (B).

LX1020752
Remove the four cap screws (A).

-UN-10JUN98
LX1020753
LX5635 018086-19-01APR98

Remove oil manifold (B), if necessary.

When assembling parts, apply flexible sealant to the

sealing surface which faces the PTO housing.

-UN-10JUN98
Tighten hex. socket screws (A) evenly to 10 N·m
(7.5 lb-ft).

LX1020754
LX5635 018087-19-01APR98

TM4574 (01DEC99) 56-35-11 6110 to 6510S Tractors

070200
PN=672
 Front PTO/Repair

ASSEMBLING OIL PUMP — EXPLODED VIEW

-UN-22JUN98
LX1020755
A—Snap ring E—Cover I—Housing L—Oil manifold
B—Gear F—Bushing (4 used) J—Cap screws (4 used) M—Hex. socket screws
C—Key G—Gear K—Cover (4 used)
D—Dowel (4 used) H—Gear

LX5635 018088-19-01APR98

When assembling the oil pump, coat cover-to-housing

sealing surfaces with flexible sealant.

Oil all parts. -UN-10JUN98

LX1020756

LX5635 018089-19-01APR98

TM4574 (01DEC99) 56-35-12 6110 to 6510S Tractors

070200
PN=673
 Front PTO/Repair

When installing the oil pump, coat oil pump-to-oil

manifold sealing surfaces with flexible sealant.

Tighten cap screws (A) evenly to 10 N·m (7.5 lb-ft).

-UN-10JUN98
LX1020753
Install gear (C) with key (B) and snap ring (A).

Rotate pump to make sure that all parts move easily.

-UN-10JUN98
LX1020752
LX5635 018090-19-01APR98

TM4574 (01DEC99) 56-35-13 6110 to 6510S Tractors

070200
PN=674
 Front PTO/Repair

PTO CLUTCH - EXPLODED VIEW

-UN-29OCT98
LX1021758

1—Clutch cage 9—Snap ring 17—Snap ring 23—PTO stub shaft

2—Seal ring 10—Spring 18—Thrust washer 24—Hex. nut
3—Seal ring 11—Spring support 19—Roller bearing 25—Shim(s)
4—Back-up ring 12—Thrust washer 20—Hex. socket screw 26—Bearing quill
5—Piston 13—Snap ring (18 used) 27—Hex. socket screw
6—Externally splined disk 14—Hub 21—Thrust washer (6 used)
7—Internally splined disk 15—Gear 22—Taper roller bearing 28—Seal ring
8—Pressure plate 16—Roller bearing

LX5635 019155-19-01JUL98

TM4574 (01DEC99) 56-35-14 6110 to 6510S Tractors

070200
PN=675
 Front PTO/Repair

REPAIRING THE CLUTCH

Position assembly in a vise as shown (PTO stub shaft

clamped in the vise). Use specially shaped blocks on the
vise to protect the shaft against damage.

-UN-10JUN98
Slacken hex. nut (use a spanner with a width of
65 mm), then take the assembly out of the vise and
remove hex. nut!

LX1020760
Pull out PTO stub shaft.

LX5635 018093-19-01JUL98

Remove 18 hex. socket screws of gear.

Pull out the bearing, using disks that match exactly!

Make sure that puller jaws are not positioned on the
bearing cage!

-UN-10JUN98
LX1020761
LX5635 018094-19-01APR98

Press gear with roller bearing out of the clutch cage,

using disks that match exactly!

Remove snap ring (A).

-UN-10JUN98
Remove hub (B) and disk pack.

LX1020762
LX5635 018095-19-01APR98

Remove snap ring (A).

N CAUTION: The spring is tensioned!

Remove bearing. To do so, position a puller below the

-UN-10JUN98

first spring coil.

NOTE: Puller is in a slightly inclined position.

LX1020763

LX5635 018096-19-01APR98

TM4574 (01DEC99) 56-35-15 6110 to 6510S Tractors

070200
PN=676
 Front PTO/Repair

Press piston out of clutch cage, using compressed air.

Check brake thrust pin (C) located in clutch cage for free
movement.

-UN-10JUN98
Replace seal rings on shaft (A) and on piston (B).

Re-install the piston.

LX1020764
When installing piston, make sure that piston rings do
not get damaged and that the piston is properly
positioned.

LX5635 018097-19-01APR98

Place spring, spring support and thrust washer into

clutch cage.

Press in bearing, using disks that match exactly! Do not

press in the bearing deeper than necessary (it must be

-UN-10JUN98
possible to install the snap ring).

LX1020765
LX5635 018098-19-01APR98

Install hub (B).

Install disk pack. First place an internally splined disk

against the piston, then install externally and internally
splined disks alternately.
-UN-10JUN98

Install pressure plate last.

Install snap ring (A).

LX1020762

Coat gear contact surface on hub with flexible sealant

TY6304 (LOCTITE 518).

LX5635NA 018099-19-01JUL98

TM4574 (01DEC99) 56-35-16 6110 to 6510S Tractors

070200
PN=677
 Front PTO/Repair

Install snap ring in gear.

Place gear on hub. Press in roller bearing and install

spacer. Press in taper roller bearing.

-UN-10JUN98
Tighten hex. socket screws to 10 N·m (7.5 lb-ft).

LX1020767
LX5635 018100-19-01APR98

Replace piston rings (A).

Make sure that oil bores (B) are not obstructed.

-UN-10JUN98
LX1020768
NOTE: The piston rings may also be replaced with the
housing closed by removing valve plate (C) from
the back of the housing.

-UN-10JUN98
LX1020769
LX5635 018101-19-01APR98

Replace ring gear (A).

Install stops (B).

Tighten cap screws (C) to 10 N·m (7.5 lb-ft).

-UN-10JUN98
LX1020770

LX5635 018102-19-01APR98

TM4574 (01DEC99) 56-35-17 6110 to 6510S Tractors

070200
PN=678
 Front PTO/Repair

PTO BRAKE - EXPLODED VIEW

-UN-29OCT98
LX1021759
A—Oil seal E—Hex. socket screw G—Spring (6 used) J—Pressure plate
B—Gear with stop (12 used) H—Internally splined disk K—Taper roller bearing
C—Stop (4 used) F—Cover I—Externally spline disk L—Thrust pin (6 used)
D—Cap screw (4 used)

LX5635 019156-19-01JUL98

REPAIRING THE BRAKE

Remove hex. socket screws.

Be careful when removing cover (B). The six springs (A)
are tensioned!
-UN-10JUN98

Remove and check disk pack and pressure plate (C).

Check thrust pins in clutch cage for free movement.
Check taper roller bearing and replace, if necessary.
LX1020771

LX5635 018103-19-01APR98

TM4574 (01DEC99) 56-35-18 6110 to 6510S Tractors

070200
PN=679
 Front PTO/Repair

Install pressure plate (A) with the blind holes facing

upward (see arrow).

Then install internally and externally splined disks

alternately.

-UN-10JUN98
Position externally splined disks (B) so that semicircular
recesses are aligned with blind holes of the pressure
plate (see arrow).

LX1020772
LX5635 018104-19-01JUL98

Place springs (A) into blind holes of pressure plate.

Install cover, making sure that springs are properly

positioned in blind holes of cover.

-UN-10JUN98
Coat hex. socket screws with LOCTITE 242 (TY93710)
and evenly tighten to 10 N·m (7.5 lb-ft).

Make sure that springs are properly positioned.

LX1020773
-UN-10JUN98
LX1020766
LX5635NA 018105-19-01APR98

TM4574 (01DEC99) 56-35-19 6110 to 6510S Tractors

070200
PN=680
 Front PTO/Repair

INSTALLING CLUTCH AND BRAKE

Insert PTO stub shaft.

Coat the large hex. nut with TY93710 (LOCTITE 242)

-UN-10JUN98
thread lock and tighten to 50 N·m (36.5 lb-ft).

LX1020760
Install bottom oil baffle into housing.

Install output shaft assembly into housing.

IMPORTANT: Do not damage the piston rings in

-UN-10JUN98
housing!

Install top oil baffle.

LX1020785
LX5635NA 018113-19-01JUL98

REPAIRING INTERMEDIATE GEAR SHAFT (PTO ROTATING COUNTERCLOCKWISE)

-UN-22JUN98
LX1020774

A—Taper roller bearing C—Taper roller bearing D—Shim(s) F—Cover

assembly assembly E—Spacer bushing G—Cap screw (4 used)
B—Intermediate gear shaft

LX5635 018106-19-01JUL98

TM4574 (01DEC99) 56-35-20 6110 to 6510S Tractors

070200
PN=681
 Front PTO/Repair

REPAIRING THE DRIVE SHAFT

Check taper roller bearings.

When pulling off taper roller bearings, special seals will

-UN-10JUN98
be damaged and must be replaced!

Be careful when removing the shift collar. Locking balls

and springs will be ejected!

LX1020775
A—Taper roller bearing
B—Special seal
C—Collar carrier
D—Shift collar
E—Gear
F—Special seal
G—Taper roller bearing
H—Drive shaft

LX5635 018107-19-01APR98

TM4574 (01DEC99) 56-35-21 6110 to 6510S Tractors

070200
PN=682
 Front PTO/Repair

DRIVE SHAFT AND SHIFT DEVICE - EXPLODED VIEW

-UN-09JUL98
LX1020776
A—Oil seal H—Gear O—Taper roller bearing V—Shim
B—Taper roller bearing I—Bushing P—Shifter shaft W—Quill
C—Special seal J—Shift collar Q—O-ring X—Hex. socket screw
D—Drive shaft K—Shift collar carrier R—Shifter pawl (6 used)
E—Roller bearing L—Spring (5 used) S—Pad (2 used) Y—Shift lever
F—Spacer M—Ball (5 used) T—Snap ring Z—Hex. socket screw
G—Snap ring N—Special seal U—Key (2 used)

Do not install special seal (N) and taper roller bearing

(O) until all parts have been assembled.

LX5635 018108-19-01JUL98

TM4574 (01DEC99) 56-35-22 6110 to 6510S Tractors

070200
PN=683
 Front PTO/Repair

Coat O-ring with oil and position it on shifter shaft (A).

Insert the shaft into the housing, taking care that shifter
pawl (B) is properly positioned in relation to the key.

-UN-10JUN98
Install snap ring (D).

Install pads (C).

LX1020777
LX5635 018109-19-01APR98

Assemble drive shaft.

Be careful because special seal (A) may easily be

damaged!

-UN-10JUN98
LX1020778
LX5635 018110-19-01APR98

Fill the space between special seal and taper roller

bearing with 20 ml (0.68 fl oz) of special grease
(UN5732).

Insert drive shaft (A), taking care that the special seal

-UN-10JUN98
will not be damaged.

LX1020779
LX5635 018111-19-01NOV99

TM4574 (01DEC99) 56-35-23 6110 to 6510S Tractors

070200
PN=684
 Front PTO/Repair

Remove top and bottom bearing quill of the housing

cover. When removing quills, note position and number
of shims.

If the tractor is equipped with a PTO rotating

-UN-10JUN98
counterclockwise, also remove quill of intermediate gear
shaft.

Coat housing sealing surfaces with sealant.

LX1020780
Install housing cover, making sure that pads (A) of
shifter fork are properly positioned in relation to the shift
collar.

Tighten housing cover cap screws to 23 N·m (17 lb-ft).

Install special seal and taper roller bearing (C) of drive

shaft. Fill the space between special seal and taper roller
bearing with 40 ml (1.4 fl oz) of special grease

-UN-10JUN98
(UN5732).

Make sure that the special seal will not be damaged!

LX1020757
Install bearing cups (A and B).

LX5635 018112-19-01NOV99

Install seal ring (A).

-UN-10JUN98
LX1020781

LX5635 017991-19-01NOV99

TM4574 (01DEC99) 56-35-24 6110 to 6510S Tractors

070200
PN=685
 Front PTO/Adjustments

ADJUSTING TAPER ROLLER BEARING OF

DRIVE SHAFT

Install bearing quill without shims to obtain a measurable

axial play. Tighten hex. socket screws evenly to 10 N·m

-UN-10JUN98
(7.5 lb-ft).

Measure axial play.

LX1020782
Remove bearing quill.

Place shims under bearing quill until a bearing preload of

0.01 to 0.02 mm (0.000397 to 0,000787 in.) is obtained.

Fill the space between bearing and bearing quill with

special grease (UN5732).

Apply sealant to bearing quill and re-install it. Tighten

hex. socket screws to 10 N·m (7.5 lb-ft).

LX5635 018114-19-01JUL98

ADJUSTING TAPER ROLLER BEARING OF

OUTPUT SHAFT

Install bearing quill without shims to obtain a measurable

axial play. Tighten hex. socket screws evenly to 10 N·m

-UN-10JUN98
(7.5 lb-ft).

Measure axial play.

LX1020783
Remove bearing quill.

Place shims under bearing quill until a bearing preload of

0.01 to 0.02 mm (0.000397 to 0,000787 in.) is obtained.

Apply sealant to bearing quill and re-install it. Tighten

hex. socket screws to 10 N·m (7.5 lb-ft).

LX5635 018115-19-01JUL98

TM4574 (01DEC99) 56-35-25 6110 to 6510S Tractors

070200
PN=686
 Front PTO/Installation

ADJUSTING TAPER ROLLER BEARING OF INTERMEDIATE GEAR SHAFT

At four locations separated from one another by 90˚, Apply sealant to bearing quill and re-install it. Tighten
use a suitable depth gauge to measure the distance cap screws to 10 N·m (7.5 lb-ft).
from the bearing quill contact surface to the installed
bearing.

Place shims under the spacer bushing until a

bearing preload of 0.01 to 0.02 mm (0.000397 to
0.000787 in.) is obtained.

LX5635 018116-19-01JUL98

INSTALLING FRONT PTO

Install front PTO (see Group 00).

Install drive shaft (see Group 40).

Refill the system with oil (capacity is specified in

Operator’s Manual).

Install PTO guard.

LX5635 018117-19-01APR98

TM4574 (01DEC99) 56-35-26 6110 to 6510S Tractors

070200
PN=687
 Group 40
Front Implement Drive

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

JDE83 -UN-15MAR96

Flywheel turning tool . . . . . . . . . . . . . . . . . . . JDE83

Turning the flywheel on 4-cylinder engines

LX,JDE83 -19-01APR96

FRONT IMPLEMENT DRIVE — SPECIFICATIONS

-UN-21SEP99
LX1023853

A—M14x40 screw, 140 N·m C—M8x30 screw, 25 N·m E—M14x45 screw, 140 N·m F—Adapter
(105 lb-ft) (18 lb-ft) (105 lb-ft) G—Belt pulley
B—M8x20 screw D—Damper

NOTE: The arrow points in the direction of travel. place, screws (B) must be removed and kept
in a safe place.
NOTE: Screws (B) must be installed when the drive
shaft is not in place. If a drive shaft is in

LX,5640 020906-19-01NOV99

TM4574 (01DEC99) 56-40-1 6110 to 6510S Tractors

070200
PN=688
 Front Implement Drive/Tightening the drive shaft

FRONT IMPLEMENT DRIVE — EXPLODED VIEW

-UN-09SEP99
LX1023854
A—Hex. socket screws B—Damper C—Cap screw (4 used), hex. D—Hex. socket screw
(4 used) socket screw (8 used) (4 used)

LX,5640 020907-19-01NOV99

NOTE: To prevent damage being done to hub (A) when

hex. socket screws (C) are being tightened, cap
screws (B) are used as spacers.

IMPORTANT: Before installing the final drive shaft,

-UN-10MAR99
take out cap screws (B) and slacken off
hex. socket screws (C).

LX1022614
Illustration shows damper removed
LX,5640 020908-19-01NOV99

TIGHTENING THE DRIVE SHAFT

Take off the front cover and disconnect plug. Disconnect

battery ground cable and remove battery. Remove
base-plate of battery box.
-UN-17JUN97

Insert drive shaft into the tensioner to a depth of 54 mm

(2.1 in.).

Tighten hex. socket screws (E) evenly to 25 N·m

LX1017002

(18 lb-ft).

LX5640 017430-19-01APR98

TM4574 (01DEC99) 56-40-2 6110 to 6510S Tractors

070200
PN=689
 Front Implement Drive/Replacing the damper

REPLACING THE DAMPER

Remove front implement. Take off the lateral elements.

Remove the radial hex. socket screws (C) first, and then

-UN-19FEB98
the axial hex. socket screws (B). Slide the drive shaft
forward and remove the damper (A).

Install a new damper. Insert the radial and axial hex.

LX1020118
socket screws, but do not tighten them at this stage.
Always use new screws!

IMPORTANT: When tightening the screws, make sure

that the aluminium bushings do not
turn with regard to the rubber section.
Apply some grease to the underside of
the screw heads. Make absolutely
certain that the rubber section does not

-UN-19FEB98
become skewed.

First tighten the axial screws on the damper to 140 N·m

(105 lb-ft), and then tighten the radial ones by the same

LX1020119
amount.

The screws are coated with a special adhesive, which

takes about 5 hours to harden. Do not operate the
tractor until the adhesive has hardened.

NOTE: Heating to a temperature of approx. 70˚ C

(160˚ F) with a hot-air blower may reduce this
time.

IMPORTANT: Use of adhesives such as LOCTITE etc.

will cause the rubber and aluminium to
part company, resulting in the
destruction of the clutch.

Use flywheel turning tool JDE83 (A) to turn the shaft.

Reinstall front implement and all tractor parts removed

previously.

LX5640 017429-19-01APR98

TM4574 (01DEC99) 56-40-3 6110 to 6510S Tractors

070200
PN=690
 Front Implement Drive/Front PTO driveline

FRONT PTO DRIVELINE — SPECIFICATIONS

-UN-28OCT98
LX1021593
A—M8x20 screw, 35 N·m (26 lb-ft) B—M14x45 screw, 140 N·m C—M14x40 screw, 140 N·m
(105 lb-ft) (105 lb-ft)

NOTE: The arrow points in the direction of travel.

LX,5640 020909-19-01NOV99

TM4574 (01DEC99) 56-40-4 6110 to 6510S Tractors

070200
PN=691
 Front Implement Drive/Front PTO driveline

FRONT PTO DRIVELINE — EXPLODED VIEW

-UN-07OCT98
LX1021594
A—Hex. socket screws C—Hub E—Hex. nuts (8 used) G—Damper
(4 used) D—Cap screws (8 used) F—Hex. socket screws
B—Drive shaft (4 used)

LX,5640 020910-19-01NOV99

TM4574 (01DEC99) 56-40-5 6110 to 6510S Tractors

070200
PN=692
 Front Implement Drive/Front PTO driveline

REPLACING THE DAMPER

Remove front implement. Take off the lateral elements.

First, remove all the radial hex. socket screws (A) from

-UN-02NOV98
the damper, and slide the drive shaft forward.

NOTE: Depending on how the tractor is equipped, it may

be necessary to remove the battery platform or

LX1021770
take off the front frame.

Then remove all the axial hex. socket screws (B) from
the damper. Remove damper (C).

Install a new damper. Put the drive shaft in position.

Insert the radial and axial hex. socket screws, but do not
tighten them at this stage. Always use new screws!

IMPORTANT: When tightening the screws, make sure

that the aluminium bushings do not
turn with regard to the rubber section.
Apply some grease to the underside of
the screw heads. Make absolutely
certain that the rubber section does not
become skewed.

First tighten the axial screws on the damper to 140 N·m

(105 lb-ft), and then tighten the radial ones by the same
amount.

Use flywheel turning tool JDE83 (A) to turn the drive

shaft.

The screws are coated with a special adhesive, which

takes about 5 hours to harden. Do not operate the

-UN-19FEB98
tractor until the adhesive has hardened.

NOTE: Heating to a temperature of approx. 70˚ C

(160˚ F) with a hot-air blower may reduce this LX1020119
time.

IMPORTANT: Use of adhesives such as LOCTITE etc.

will cause the rubber and aluminium to
part company, resulting in the
destruction of the clutch.

Re-install front implement and all tractor parts removed

previously.

LX,5640 020911-19-01NOV99

TM4574 (01DEC99) 56-40-6 6110 to 6510S Tractors

070200
PN=693
 Section 60
STEEERING AND BRAKES
Contents
Page Page

Group 05—Hydrostatic Steering

Special tools . . . . . . . . . . . . . . . . .... 60-05-1 Specifications . . . . . . . . . . . . . . ..... 60-20-2
Specifications . . . . . . . . . . . . . . . .... 60-05-2 Removal . . . . . . . . . . . . . . . . . . ..... 60-20-3
Preliminary work . . . . . . . . . . . . . .... 60-05-2 Exploded view . . . . . . . . . . . . . . ..... 60-20-4
Removal Installation
Tractors with cab . . . . . . . . . . . . . . . 60-05-3 Rear brakes . . . . . . . . . . . . . . ..... 60-20-5
Tractors without cab . . . . . . . . . . . . . 60-05-8 Checking brake pistons for return
Disassembling steering valve . . . . . . . . . 60-05-12 movement and leakage . . . . . ..... 60-20-6
Exploded view of steering valve . . . . . . . 60-05-14 Final assembly . . . . . . . . . . . . ..... 60-20-7
Assembling the steering valve . . . . . . . . 60-05-15 Bleeding the brakes . . . . . . . . . . ..... 60-20-8
Adjusting the shock valves . . . . . . . . . . 60-05-21
Steering wheel and steering column,
exploded view
Tractors with cab . . . . . . . . . . . . . . . 60-05-22
Tractors without cab . . . . . . . . . . . . . 60-05-23
Repairing the steering column . . . . . . . . 60-05-24
Installation
Tractors with cab . . . . . . . . . . . . . . . 60-05-24
Tractors without cab . . . . . . . . . . . . . 60-05-30

Group 10—Steering Cylinders

General information . . . . . . . . . . . . . . . 60-10-1
Special tools . . . . . . . . . . . . . . . . . . . . 60-10-1
Specifications . . . . . . . . . . . . . . . . . . . 60-10-1
Removal . . . . . . . . . . . . . . . . . . . . . . . 60-10-2
Disassembly . . . . . . . . . . . . . . . . . . . . 60-10-3
Assembly . . . . . . . . . . . . . . . . . . . . . . 60-10-4
Installation . . . . . . . . . . . . . . . . . . . . . 60-10-4

Group 15—Brake Valve

Special tool (dealer-fabricated) . . . . . . . . 60-15-1
Specifications . . . . . . . . . . . . . . . . . . . 60-15-1
Preliminary work . . . . . . . . . . . . . . . . . 60-15-2
Removal . . . . . . . . . . . . . . . . . . . . . . . 60-15-2
Disassembly . . . . . . . . . . . . . . . . . . . . 60-15-4
Exploded view . . . . . . . . . . . . . . . . . . . 60-15-8
Assembly . . . . . . . . . . . . . . . . . . . . . . 60-15-9
Installation . . . . . . . . . . . . . . . . . . . . . 60-15-15
Adjusting the brake pedals . . . . . . . . . . 60-15-16
Adjusting the brake switches . . . . . . . . . 60-15-17
Final assembly . . . . . . . . . . . . . . . . . . 60-15-17

Group 20—Rear Brakes

Special tools . . . . . . . . . . . . . . . . . . . . 60-20-1

TM4574 (01DEC99) 60-1 6110 to 6510S Tractors

070200
PN=1134
 Contents

TM4574 (01DEC99) 60-2 6110 to 6510S Tractors

070200
PN=1135
 Group 05
Hydrostatic Steering

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Assembly tool set . . . . . . . . . . . . . . . . . . KML10018

Installing steering valve

-UN-07OCT94
LX001058
LX,ROSK 001096-19-01FEB93

Hydraulic hand-operated pump . . . . . . . . . D01019AA

Adjusting double-acting shock valves

-UN-26JUL94
LX001059
LX,ROSK 001097-19-14MAR91

LX001060 -UN-25JUL94

Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . JT03248

Adjusting double-acting shock valves

LX,ROSK 001098-19-13MAR91

TM4574 (01DEC99) 60-05-1 6110 to 6510S Tractors

070200
PN=694
 Hydrostatic Steering/Preliminary work

SPECIFICATIONS

Item Measurement Specification

Double-acting shock valves Adjustment pressure 23500 to 25500 kPa (235 to 255 bar;
3400 to 3700 psi)

Cover to housing Torque 30 Nm (23 lb-ft)

Threaded plugs of double-acting Torque 30 Nm (23 lb-ft)

shock valves

Connectors (straight) to steering Torque 55 Nm (40 lb-ft)

valve (connections for pressure
lines)

Connector (elbow) to steering valve Torque 35 Nm (25 lb-ft)

(connection for LS-line)

Steering wheel to steering shaft, Torque 50 Nm (35 lb-ft)

hex. nut

Adjusting ring to steering shaft, self Torque 20 Nm (15 lb-ft)

locking hex. nut

LX,ROSK 001100-19-01APR98

PRELIMINARY WORK

Disconnect battery ground strap (—).

-UN-19SEP94
LX000872

LX,MHM509,2 -19-01APR93

TM4574 (01DEC99) 60-05-2 6110 to 6510S Tractors

070200
PN=695
 Hydrostatic Steering/Removal

REMOVAL - TRACTORS WITH CAB

Steering valve (without steering column)

Remove screws (A) and (B).

-UN-14SEP94
Remove trim panel (C). Also remove second trim panel
on the opposite side.

LX003834
LX6005 018186-19-01APR98

Remove screws (A) on both cover sides. Remove

screw (C).

NOTE: By removing the screws it is possible to lift

cover (B) slightly. This makes the removal of

-UN-07OCT94
steering valve attaching screws easier.

LX004374
LX,ROSK 003868-19-01MAR93

Remove cover (A).

-UN-06OCT94
LX003961
LX,ROSK 003869-19-01FEB93

Disconnect hydraulic lines at steering valve (B).

Remove screws (A) and steering valve.

-UN-07OCT94
LX004372

LX,ROSK 003870-19-01FEB93

TM4574 (01DEC99) 60-05-3 6110 to 6510S Tractors

070200
PN=696
 Hydrostatic Steering/Removal

Steering column and steering valve

Remove screws (A) and (B).

Remove trim panel (C). Also remove second trim panel

-UN-14SEP94
on the opposite side.

LX003834
LX6005 018198-19-01APR98

Remove screws (A) on both cover sides. Remove

screw (C).

NOTE: By removing the screws it is possible to lift

cover (B) slightly. This makes it easer to

-UN-07OCT94
disconnect the multifunction unit connectors.

LX004374
LX,ROSK 003872-19-01MAR93

Remove cover (A).

-UN-29JUN98
LX1020831

LX,ROSK 003687-19-01APR98

Remove self-locking hex. nut (A).

Remove adjusting ring (B) and washer.

-UN-29JUN98
LX1020832

LX,ROSK 003688-19-01APR98

TM4574 (01DEC99) 60-05-4 6110 to 6510S Tractors

070200
PN=697
 Hydrostatic Steering/Removal

Remove hex. nut (A) and steering wheel.

-UN-29JUN98
LX1020833
LX,ROSK 003689-19-01APR98

Remove snap ring (A).

Remove washer (B).

-UN-29JUN98
LX1020834
LX,ROSK 003690-19-01APR98

Pull off knob (A).

Remove screws (B) and cover (C).

-UN-08JUN98
LX1020545
LX,ROSK 003691-19-01APR98

Remove screws (A) and slightly lift instrument unit (B).

Disconnect connectors and remove instrument unit.

-UN-29JUN98
LX1020835

LX,ROSK 003694-19-01APR98

TM4574 (01DEC99) 60-05-5 6110 to 6510S Tractors

070200
PN=698
 Hydrostatic Steering/Removal

Remove screws (A) and lift panel (B).

Disconnect all connectors at panel.

-UN-06OCT94
LX003954
LX,ROSK 003692-19-01FEB93

Remove screws (A).

-UN-07OCT94
LX004373
LX,ROSK 003873-19-01FEB93

Disconnect all multifunction unit (A) connectors from

below and remove unit.

-UN-06OCT94
LX003955

LX,ROSK 003693-19-01FEB93

Remove housing (A).

-UN-06OCT94
LX003957

LX,ROSK 003695-19-01FEB93

TM4574 (01DEC99) 60-05-6 6110 to 6510S Tractors

070200
PN=699
 Hydrostatic Steering/Removal

Drive out pin (A) and remove lever (B).

Remove panel (C).

-UN-06OCT94
LX003958
LX,ROSK 003696-19-01FEB93

Remove cover (A).

-UN-06OCT94
LX003959
LX,ROSK 003697-19-01FEB93

Remove screws (A).

Remove steering column (B).

-UN-29JUN98
LX1020836
LX,ROSK 003698-19-01APR98

Remove cover (A).

-UN-06OCT94
LX003961

LX,ROSK 003699-19-01FEB93

TM4574 (01DEC99) 60-05-7 6110 to 6510S Tractors

070200
PN=700
 Hydrostatic Steering/Removal

Disconnect steering valve hydraulic lines (B).

Remove screws (A) and steering valve.

-UN-06OCT94
LX003962
LX,ROSK 003700-19-01FEB93

REMOVAL - TRACTORS WITHOUT CAB

Remove cover (A).

-UN-29JUN98
LX1020837
LX6005 018175-19-01APR98

Remove hex. nut (A) and pull off the steering wheel.

-UN-29JUN98
LX1020838

LX,6005 005690-19-01APR98

Remove screws (A) and slightly lift instrument unit (B).

Disconnect connectors and remove instrument unit.

-UN-29JUN98
LX1020839

LX6005 018176-19-01APR98

TM4574 (01DEC99) 60-05-8 6110 to 6510S Tractors

070200
PN=701
 Hydrostatic Steering/Removal

Remove screws (A), (B) and (C).

Remove trim panel (D). Also remove second trim panel

on the opposite side.

-UN-29JUN98
LX1020840
LX6005 018177-19-01APR98

Remove screws (A) and (C).

Slightly lift cover (B) and pull off all connectors.

-UN-29JUN98
LX1020841
LX6005 018178-19-01APR98

Tractors with mechanical reverser on steering wheel:

Remove screws (A).

-UN-29JUN98
LX1020842
LX6005 018179-19-01APR98

Tractors with mechanical reverser on steering wheel:

Remove cover (A).

-UN-29JUN98
LX1020843

LX6005 018180-19-01APR98

TM4574 (01DEC99) 60-05-9 6110 to 6510S Tractors

070200
PN=702
 Hydrostatic Steering/Removal

Remove cover (A).

-UN-29JUN98
LX1020844
LX6005 018181-19-01APR98

Tractors with mechanical reverser on steering wheel:

Disengage bowden cable (A).

-UN-29JUN98
LX1020845
LX6005 018182-19-01APR98

Remove screws (A).

Remove steering column (B).

-UN-29JUN98
LX1020851

LX6005 018183-19-01APR98

Remove cover (A).

-UN-29JUN98
LX1020852

LX6005 018184-19-01APR98

TM4574 (01DEC99) 60-05-10 6110 to 6510S Tractors

070200
PN=703
 Hydrostatic Steering/Removal

Disconnect hydraulic lines at steering valve (B).

Remove screws (A) and lift out the steering valve.

-UN-10NOV97
LX1018830
LX6005 014132-19-01NOV97

TM4574 (01DEC99) 60-05-11 6110 to 6510S Tractors

070200
PN=704
 Hydrostatic Steering/Disassembling steering valve

DISASSEMBLING THE STEERING VALVE

NOTE: The type plate on the steering valve displays the

steering valve type (e.g. OSPQ 125/200 LS).

-UN-06OCT94
Place steering valve on assembly plate KML10018-1 (B).

Remove cover (A).

LX001066
LX,ROSK 001105-19-01MAY97

Take off rotor (B) and stator (A).

Take off drive shaft (C) and distributor plate (D).

-UN-06OCT94
A—Stator
B—Rotor
C—Drive shaft
D—Distributor plate

LX001067
LX,ROSK 001106-19-01APR92

Remove check valve (A) and suction valves (B).

-UN-06OCT94
L106657

LX,ROSK 001107-19-13MAR91

NOTE: Double-acting shock valves are set to a specific

pressure. Readjustment is necessary after
removal.

Remove plugs (A).

-UN-25JAN96
LX013077

LX,ROSK 001108-19-01AUG95

TM4574 (01DEC99) 60-05-12 6110 to 6510S Tractors

070200
PN=705
 Hydrostatic Steering/Disassembling steering valve

Remove the double-acting shock-valves.

-UN-06OCT94
L106658
LX,6005 009257-19-01AUG95

Place cross pin parallel to flattened face of steering

valve by turning both spool and sleeve.

Remove spool and sleeve by applying slight pressure to

valve spool and simultaneously turning valve sleeve.

-UN-06OCT94
LX001068
LX,ROSK 001109-19-13MAR91

Remove thrust bearing (A) and retaining ring (B).

Remove cross pin (F).

Push valve spool (E) out of valve sleeve (D).

-UN-06OCT94
Remove leaf springs (C).

A—Thrust bearing ass. D—Valve sleeve

B—Retaining ring E—Valve spool

LX001069
C—Leaf springs F—Cross pin

LX,ROSK 001110-19-13MAR91

Remove seal ring (A) from housing.

Remove back-up ring and O-ring.

-UN-06OCT94
LX001070

LX,ROSK 001111-19-13MAR91

TM4574 (01DEC99) 60-05-13 6110 to 6510S Tractors

070200
PN=706
 Hydrostatic Steering/Exploded view of steering valve

EXPLODED VIEW OF STEERING VALVE

-UN-07OCT94
L106662
1—Impact screws 11—O-ring 21—Thrust washer 31—Spring pin (2 used)
2—Serial number plate 12—Spacer ring (if equipped) 22—O-ring 32—Ball (2 used)
3—Cap screws (7 used) 13—Drive shaft 23—Housing 33—Double-acting shock
4—Spring pin 14—Valve sleeve 24—Seal ring valve (2 used)
5—Seal washers (7 used) 15—Valve spool 25—Suction valve (2 used) 34—Ball (2 used)
6—Cover 16—Leaf springs (6 used) 26—Spring pin (2 used) 35—Spring guide (2 used)
7—O-rings 17—Cross pin 27—Threaded bushing 36—Spring (2 used)
8—Stator 18—Retaining ring 28—Ball 37—Adjusting screw (2 used)
9—Rotor 19—Thrust washer 29—Sleeve (2 used) 38—Seal ring (2 used)
10—Distributor plate 20—Thrust bearing 30—Back-up ring 39—Threaded plug (2 used)

LX,ROSK 001112-19-01JUN97

TM4574 (01DEC99) 60-05-14 6110 to 6510S Tractors

070200
PN=707
 Hydrostatic Steering/Assembling the steering valve

ASSEMBLING THE STEERING VALVE

Using a hammer and suitable round steel bar, lightly

drive new seal ring (A) into housing groove.

-UN-06OCT94
LX001079
LX,ROSK 001120-19-01AUG95

Coat the seal ring assembly, which consists of O-ring (A)

and back-up ring (B), with grease and slide it onto small
piston KML10018-5 (C).

-UN-06OCT94
L106750
LX,ROSK 001121-19-01JUN97

Install seal ring:

1. Press sleeve (B) of special tool KML10018-21 or

KML10018-62 (A) up to stop into steering valve housing.

-UN-06OCT94
2. Then slide large piston into sleeve as far as stop.

3. Pull sleeve out of steering valve together with large

piston.

L106751
NOTE: Small piston remains in steering valve until it is
pushed out when spool and sleeve are installed.

1 OSPC 200 LS dyn.

2 OSPQ 125/200 LS LX,ROSK 001122-19-01AUG95

TM4574 (01DEC99) 60-05-15 6110 to 6510S Tractors

070200
PN=708
 Hydrostatic Steering/Assembling the steering valve

Place the two straight leaf springs in the slot in the

spool.

Slide the curved leaf springs between the straight leaf

springs.

-UN-06OCT94
LX001072
LX,ROSK 001113-19-01AUG95

Assemble valve spool and sleeve.

IMPORTANT: The slot in the spool must face the

holes in the sleeve (see arrows).

-UN-06OCT94
LX001073
-UN-06OCT94
LX001074

LX,ROSK 001115-19-13MAR91

Align and center the leaf springs.

-UN-06OCT94
LX001075

LX,ROSK 001116-19-13MAR91

TM4574 (01DEC99) 60-05-16 6110 to 6510S Tractors

070200
PN=709
 Hydrostatic Steering/Assembling the steering valve

Install retaining ring (A).

IMPORTANT: The retaining ring must be able to turn

freely without interference from the leaf
springs.

-UN-06OCT94
LX001076
LX,ROSK 001117-19-13MAR91

Insert cross pin (A) in valve assembly.

-UN-06OCT94
LX001077
LX,ROSK 001118-19-13MAR91

Install thrust washer (C), thrust bearing (B) and thrust

washer (A).

IMPORTANT: Chamfered side of thrust washer (C)

must face towards top surface of valve

-UN-06OCT94
spool.

LX001078
LX,ROSK 001119-19-13MAR91

Coat valve assembly with oil, and then install.

IMPORTANT: Make sure that cross pin of valve spool

and sleeve is horizontal.
-UN-06OCT94

NOTE: Insert valve spool and sleeve into housing bore,

applying slight turning movements.
LX001080

LX,ROSK 001123-19-13MAR91

TM4574 (01DEC99) 60-05-17 6110 to 6510S Tractors

070200
PN=710
 Hydrostatic Steering/Assembling the steering valve

Installing check valve:

1. Place ball of check valve into the bore provided.

2. Screw in threaded bushing (A) until it is just below the

-UN-06OCT94
surface of the housing.

L106753
LX,ROSK 001124-19-13MAR91

Install both suction valves (spring pin assemblies with

balls) in bores as shown.

-UN-06OCT94
L106754
LX,ROSK 001125-19-13MAR91

Install distributor plate and drive shaft:

1. Place O-ring in groove of valve housing.

2. Install distributor plate (A) so that bores are aligned

-UN-06OCT94
with corresponding housing bores.

3. Insert drive shaft (B) and hold with essential tool

KML10018-4 (C).

L106755

LX,ROSK 001126-19-13MAR91

TM4574 (01DEC99) 60-05-18 6110 to 6510S Tractors

070200
PN=711
 Hydrostatic Steering/Assembling the steering valve

Coat O-rings of stator (A) with grease.

Position rotor (B) and stator as shown.

-UN-07OCT94
IMPORTANT: Rotor (B) and cross pin (C) must be
positioned as shown to ensure reliable
functioning of steering system.

L106756
N CAUTION: Avoid accidents! Cross pin must be
in position shown.

A—Stator
B—Rotor
C—Cross pin
D—Drive shaft

LX,ROSK 001127-19-13MAR91

Install cover.

Tighten the cap screws crosswise to 30 N·m (23 lb-ft).

NOTE: Screw cap screw with spring pin into bore with

-UN-06OCT94
threaded bushing.

L106757
LX,ROSK 001129-19-13MAR91

TM4574 (01DEC99) 60-05-19 6110 to 6510S Tractors

070200
PN=712
 Hydrostatic Steering/Assembling the steering valve

Install double-acting shock valves:

1. Place shock valve balls in their bores.

2. Coat spring guides (B) with grease and install them

-UN-06OCT94
on springs (A).

3. Insert springs (A) together with spring guides (B) into

the relevant bores.

L106663
4. Coat adjusting screws (C) with LOCTITE 243
(L41475) and screw them in until pressure is applied to
the springs. Adjust the shock valves.

-UN-06OCT94
LX001082
LX,ROSK 001130-19-01AUG95

Tighten threaded plug (A) to 30 N·m (23 lb-ft).

-UN-25JAN96
LX013077

LX,6005 009262-19-01AUG95

TM4574 (01DEC99) 60-05-20 6110 to 6510S Tractors

070200
PN=713
 Hydrostatic Steering/Adjusting the shock valves

ADJUSTING THE DOUBLE-ACTING SHOCK

VALVES

NOTE: Double-acting shock valves must be readjusted if

they have been removed.

-UN-19DEC95
Connecting the manually-operated hand pump

Attach coupler JT03248 (D) and adapter L38860 (C) to

LX013037
hydraulic hose of hand pump D01019AA.

Install a L41383 O-ring on the L41898 fitting (E) and on

the “R” or “L” connection of the steering valve. Secure
hydraulic hose AL41621 (B) to the fitting and to the A—Hand pump D01019AA with gauge and
L38860 adapter (C). hydraulic hose
B—Hydraulic hose
C—Adapter L38860
D—Coupler JT03248
Checking and adjusting the double-acting shock E—Fitting
valves F—Valve spool
G—Double-acting shock valve (right-hand lock)
Operate the hand pump to obtain a pressure of 23500 to H—Double-acting shock valve (left-hand lock)
25500 kPa (235 to 255 bar; 3400 to 3700 psi). Valve is
correctly set if pressure then drops abruptly.

If necessary adjust the double-acting shock valves as

follows:

1. Remove threaded plug from shock valves (G) and (H)

and coat the adjusting screws below with LOCTITE 242
(TY9370).

2. Screw adjusting screws in or out until a pressure of

23500 to 25500 kPa (235 to 255 bar; 3400 to 3700 psi)
is obtained.

NOTE: Turning adjusting screw clockwise increases

pressure whereas turning counter-clockwise
reduces pressure.

3. Tighten threaded plug (D) to 30 N·m (23 lb-ft).

LX6005NA 014133-19-01NOV97

TM4574 (01DEC99) 60-05-21 6110 to 6510S Tractors

070200
PN=714
 Hydrostatic Steering/Steering wheel and steering column, exploded view

STEERING WHEEL AND STEERING COLUMN (6100 TO 6600 TRACTORS WITH CAB)

-UN-07OCT94
LX007800

A—Cover D—Washer G—Retaining plate J—Washer

B—O-ring E—Adjusting ring H—Steering wheel K—Steering column
C—Self-locking hex. nut F—Hex. nut I—Snap ring assembly

LX,6005 005714-19-01MAY97

TM4574 (01DEC99) 60-05-22 6110 to 6510S Tractors

070200
PN=715
 Hydrostatic Steering/Steering wheel and steering column, exploded view

STEERING WHEEL AND STEERING COLUMN (TRACTORS WITHOUT CAB)

-UN-16JUL97
LX1017017

A—Cover F—Hex. nut K—Boot O—Steering column

B—O-ring G—Retaining plate L—Cover (6110-6410) assembly
C—Self-locking hex. nut* H—Steering wheel M—Cover (6110L-6510L) P—Bracket
D—Washer* I—Retaining ring N—Stop (6110L-6510L) Q—Support (6110L-6510L)
E—Adjusting ring* J—Bushing

* with height-adjustable steering wheel only LX6005 018185-19-01APR98

TM4574 (01DEC99) 60-05-23 6110 to 6510S Tractors

070200
PN=716
 Hydrostatic Steering/Installation

REPAIRING THE STEERING COLUMN

-UN-07OCT94
LX007802
A—Cap E—Pin I—Snap ring L—Pin
B—Pin F—Gas compression cylinder J—Washer M—Shaft (replace as
C—Lever G—Bushing K—Steering column complete assembly)
D—Spring H—Hex. socket screws

LX,6005 005716-19-01OCT93

INSTALLATION - TRACTORS WITH CAB

Steering valve (without steering column)

Secure steering valve (B) by means of screws (A).

-UN-07OCT94

Secure hydraulic lines to the steering valve.

LX004372

LX6005 018199-19-01APR98

TM4574 (01DEC99) 60-05-24 6110 to 6510S Tractors

070200
PN=717
 Hydrostatic Steering/Installation

Install cover (A).

-UN-06OCT94
LX003961
LX,ROSK 003703-19-01FEB93

Install screws (A) on both sides of cover.

Install screw (B).

-UN-07OCT94
LX004371
LX,ROSK 003711-19-01MAR93

Install cover (C) using screws (A) and (B).

Install second cover and connect battery ground strap

(—).

-UN-14SEP94
LX003834
LX,ROSK 003715-19-01FEB93

Steering column and steering valve

Secure steering valve (B) by means of screws (A).

Secure the hydraulic lines to the steering valve.

-UN-06OCT94
LX003962

LX6005 018200-19-01APR98

TM4574 (01DEC99) 60-05-25 6110 to 6510S Tractors

070200
PN=718
 Hydrostatic Steering/Installation

Secure steering column (B) with screws (A).

-UN-29JUN98
LX1020836
LX,ROSK 003702-19-01APR98

Install cover (A).

-UN-06OCT94
LX003961
LX,ROSK 003703-19-01FEB93

Position cover (A).

NOTE: Do not install attaching screws at this stage. It is

easier to connect multifunction unit connectors if
cover can be slightly lifted.

-UN-06OCT94
LX003959

LX,ROSK 003704-19-01FEB93

Install panel (C).

Align lever (B) and drive in pin (A).

-UN-06OCT94
LX003958

LX,ROSK 003705-19-01FEB93

TM4574 (01DEC99) 60-05-26 6110 to 6510S Tractors

070200
PN=719
 Hydrostatic Steering/Installation

Position housing (A).

NOTE: Install housing attaching screws only after

installation of multifunction unit.

-UN-06OCT94
LX003957
LX,ROSK 003708-19-01FEB93

Install multifunction unit (A) and connect connector.

-UN-06OCT94
LX003955
LX,ROSK 003890-19-01FEB93

Install screws (A).

-UN-07OCT94
LX004373
LX,ROSK 003709-19-01FEB93

Connect all connectors at panel (B).

Positon panel and at the same time screws (C).

Attach panel by means of screws (A).

-UN-07OCT94
LX004012

LX,ROSK 003706-19-01FEB93

TM4574 (01DEC99) 60-05-27 6110 to 6510S Tractors

070200
PN=720
 Hydrostatic Steering/Installation

Connect connectors at instrument unit (B).

Attach instrument unit using screws (A).

-UN-29JUN98
LX1020835
LX,ROSK 003707-19-01APR98

Install cover (C) by means of screws (B).

Install knob (A).

-UN-08JUN98
LX1020545
LX,ROSK 003710-19-01APR98

Install screws (A) on both sides of cover.

Install screw (B).

-UN-07OCT94
LX004371

LX,ROSK 003711-19-01MAR93

Install washer (B) and snap ring (A).

-UN-29JUN98
LX1020834

LX,ROSK 003891-19-01APR98

TM4574 (01DEC99) 60-05-28 6110 to 6510S Tractors

070200
PN=721
 Hydrostatic Steering/Installation

Install steering wheel with retaining plate and hex.

nut (A).

Tighten hex. nut to 50 N·m (35 lb-ft).

-UN-29JUN98
Fold retaining plate.

LX1020833
LX,ROSK 003712-19-01APR98

Install washer and adjusting ring (B).

Install self-locking hex. nut (A) and tighten to 20 N·m

(15 lb-ft).

-UN-29JUN98
LX1020832
LX,ROSK 003713-19-01APR98

Install cover (A).

-UN-29JUN98
LX1020831
LX,ROSK 003714-19-01APR98

Install cover (C) using screws (A) and (B).

Install second cover and connect battery ground strap

(—).
-UN-14SEP94
LX003834

LX,ROSK 003715-19-01FEB93

TM4574 (01DEC99) 60-05-29 6110 to 6510S Tractors

070200
PN=722
 Hydrostatic Steering/Installation

INSTALLATION - TRACTORS WITHOUT CAB

Secure steering valve (B) by means of screws (A).

Secure hydraulic lines to the steering valve.

-UN-10NOV97
LX1018830
LX6005 018201-19-01APR98

Attach cover (A).

-UN-29JUN98
LX1020852
LX,6005 005706-19-01APR98

Secure steering column (B) by means of screws (A).

-UN-29JUN98
LX1020851

LX,6005 005707-19-01APR98

Tractors with mechanical reverser on steering wheel:

Engage bowden cable (A).

-UN-29JUN98
LX1020845

LX6005 018202-19-01APR98

TM4574 (01DEC99) 60-05-30 6110 to 6510S Tractors

070200
PN=723
 Hydrostatic Steering/Installation

Install cover (A).

-UN-29JUN98
LX1020844
LX6005 018203-19-01APR98

Tractors with mechanical reverser on steering wheel:

Install cover (A).

-UN-29JUN98
LX1020843
LX6005 018204-19-01APR98

Tractors with mechanical reverser on steering wheel:

Attach cover using screws (A).

-UN-29JUN98
LX1020842
LX6005 018205-19-01APR98

Connect connectors.

Attach cover (B) by means of screws (A) and (C).

-UN-29JUN98
LX1020841

LX6005 018206-19-01APR98

TM4574 (01DEC99) 60-05-31 6110 to 6510S Tractors

070200
PN=724
 Hydrostatic Steering/Installation

Locate trim panel (D) and secure with screws (A), (B)
and (C).

Secure second trim panel on the opposite side in the

same way.

-UN-29JUN98
LX1020840
LX6005 018207-19-01APR98

Connect connectors to instrument unit (B).

Secure instrument unit with screws (A).

-UN-29JUN98
LX1020839
LX6005 018208-19-01APR98

Install steering wheel, position retaining plate and hex.

nut (A).

Tighten hex. nut to 50 N·m (35 lb-ft).

-UN-29JUN98
Fold retaining plate.

LX1020838

LX,6005 005711-19-01APR98

Install cover (A).

-UN-29JUN98
LX1020837

LX,6005 005713-19-01APR98

TM4574 (01DEC99) 60-05-32 6110 to 6510S Tractors

070200
PN=725
 Group 10
Steering Cylinders

GENERAL INFORMATION

NOTE: This Section deals with the steering cylinders of

tractors without front wheel drive only. The
steering cylinders of tractors with front wheel
drive are described in the Technical Manual
“Front Wheel Drive Axles”.

LX,60,10,ALL -19-01OCT93

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

SPECIAL TOOLS

Tractor splitting stand . . . . . . . . . . . . . . . . . JT05724

Tractor support

-UN-19SEP94
JT05724
LX,RFAF 002199-19-01OCT93

SPECIFICATIONS

Item Measurement Specification

Steering cylinder to axle knee,

slotted nut Torque 100 N·m (75 lb-ft)

Axle knee to front axle center, cap

screws Torque 400 N·m (300 lb-ft)

Front wheel to wheel hub, attaching

bolts Torque 250 N·m (185 lb-ft)
LX,RFAF 000863-19-01OCT93

TM4574 (01DEC99) 60-10-1 6110 to 6510S Tractors

070200
PN=726
 Steering Cylinders/Removal

REMOVING STEERING CYLINDER

Using special tool (A) JT05724, safely support tractor at

front axle and remove front wheel.

-UN-15SEP94
LX000812
LX,RFAF 000864-19-01JAN92

Disconnect steering cylinder hydraulic lines at connector.

Plug openings.

Remove snap ring (A) and pin (B). Disconnect tie

rod (C).

-UN-15SEP94
LX000813
LX,RFAF 000865-19-01MAR92

Remove screws (A) and axle knee.

-UN-13SEP94
LX001877

LX,RFAF 002200-19-01MAR92

Remove snap ring and pull out pin (A).

Remove cotter pin and slotted nut (B).

-UN-15SEP94
LX000814

LX,RFAF 000866-19-01MAR92

TM4574 (01DEC99) 60-10-2 6110 to 6510S Tractors

070200
PN=727
 Steering Cylinders/Disassembly

DISASSEMBLING STEERING CYLINDER

Disengage one end of snap ring by means of a

screwdriver and press over collar. Turn piston rod to
remove snap ring completely.

-UN-19SEP94
Pull piston rod out of cylinder.

L115262
LX,RFAF 000868-19-01FEB93

Replace wiper seal and seal ring. Sealing lip of seal

ring (B) must face inward.

A—Wiper seal
B—Seal ring

-UN-22NOV94
L115263
LX,RFAF 000869-19-01OCT93

-UN-20SEP94
L115206

A—Cylinder C—Snap ring D—Seal ring E—Wiper seal

B—Piston

LX,RFAF 000867-19-01MAR92

TM4574 (01DEC99) 60-10-3 6110 to 6510S Tractors

070200
PN=728
 Steering Cylinders/Installation

ASSEMBLING STEERING CYLINDER

Slide snap ring and piston rod into cylinder.

Press snap ring with piston rod against cylinder bottom.

-UN-19SEP94
Press one end of snap ring over collar. Turn piston rod
until snap ring is locked in piston rod groove.

L115264
LX,RFAF 000870-19-01APR96

INSTALLING STEERING CYLINDER

Tighten slotted nut to 100 N·m (75 lb-ft) and insert cotter
pin.

-UN-15SEP94
NOTE: If cotter pin cannot be inserted in slotted nut, turn
nut to next slot and secure with cotter pin.

LX000819
LX,RFAF 000871-19-01FEB93

Tighten cap screws of axle knee to 400 N·m (300 lb-ft).

Connect oil line.

-UN-15SEP94
LX000824

LX,RFAF 000872-19-01MAR92

Connect steering cylinder to steering lever. Bordered

edge of washer (A) must face seal ring (B). Make sure
that seal ring is centered by the bordered edge.

The grease fitting must face to the rear.

-UN-19SEP94

Install and secure pin (C).

LX002072

LX,RFAF 002434-19-01JUN94

TM4574 (01DEC99) 60-10-4 6110 to 6510S Tractors

070200
PN=729
 Steering Cylinders/Installation

Connect tie rod to steering lever. Bordered edge of

washer (A) must face seal ring (B). Make sure that seal
ring is centered by the bordered edge.

The grease fitting must face to the rear.

-UN-19SEP94
Install and secure pin (C).

LX002073
LX,RFAF 002433-19-01JUN94

Install front wheel and tighten wheel bolts to 250 N·m

(185 lb-ft).

To bleed steering cylinder, turn steering wheel to-and-fro

several times with engine running.

-UN-15SEP94
LX000821
LX,RFAF 000873-19-01MAR93

TM4574 (01DEC99) 60-10-5 6110 to 6510S Tractors

070200
PN=730
 Steering Cylinders/Installation

TM4574 (01DEC99) 60-10-6 6110 to 6510S Tractors

070200
PN=731
 Group 15
Brake Valve

SPECIAL TOOL (DEALER-FABRICATED)

Socket wrench insert for removing the guide piece. Can

also be used to remove the screw-plug.

-UN-26MAY98
Take a standard hex. socket insert with a width across
flats of 41 mm (39/64 in.), and turn the outside diameter
of the hex. end until it is 49.5 mm (1.95 in.) across for a
length of 8 mm (0.3 in.).

LX1020370
LX6015 017647-19-01APR98

SPECIFICATIONS

Item Measurement Specification

Brake valve, attaching hex. socket Torque 100 N·m (75 lb-ft)
screws

Adjusting pedal travel Pedal play 0.15 to 0.20 mm (0.006 to 0.008 in.)

Point at which brake switch trips Pedal travel 10 to 14 mm

(0.40 to 0.55 in.)

Brake switch to bracket, fillister Torque 5 to 7 N·m

screws (4 to 5 lb-ft)

LX6015 017648-19-02APR98

TM4574 (01DEC99) 60-15-1 6110 to 6510S Tractors

070200
PN=732
 Brake Valve/Removal

PRELIMINARY WORK

Disconnect battery ground strap (—).

-UN-19SEP94
LX000872
LX,MHM509,2 -19-01APR93

REMOVING THE BRAKE VALVE

Take out screws (A) and (B).

Lift off trim panel (C).

-UN-14SEP94
LX003834
LX6015 017649-19-01APR98

Take out pin (A) and lift off the brake pedals.

-UN-26MAY98
LX1020371

LX6015 017650-19-01APR98

TM4574 (01DEC99) 60-15-2 6110 to 6510S Tractors

070200
PN=733
 Brake Valve/Removal

Pull out the brake switch plugs (B).

Disconnect hydraulic lines (E) from the brake valve.

Take out hex. socket screw (C).

Slacken off the lower hex. socket screw (D) slightly.

-UN-26MAY98
Take off hydraulic hose (A).

LX1020372
LX6015 017651-19-01APR98

Take off hydraulic hose (A).

-UN-26MAY98
LX1020373
LX6015 017652-19-01APR98

Take out the lower hex. socket screw (A) and lift off the
brake valve.

-UN-26MAY98
LX1020374

LX6015 017653-19-01APR98

TM4574 (01DEC99) 60-15-3 6110 to 6510S Tractors

070200
PN=734
 Brake Valve/Disassembly

DISASSEMBLING THE BRAKE VALVE

Remove cover (A).

-UN-26MAY98
LX1020375
LX6015 017654-19-01APR98

Remove valves (A).

-UN-26MAY98
LX1020376
LX6015 017655-19-01APR98

Use a socket wrench (A; dealer-fabricated) to unscrew

the guide piece.

-UN-26MAY98
LX1020377

LX6015 017656-19-01APR98

TM4574 (01DEC99) 60-15-4 6110 to 6510S Tractors

070200
PN=735
 Brake Valve/Disassembly

Take out the guide piece and piston.

-UN-26MAY98
LX1020378
LX6015 017657-19-01APR98

Remove plug (A).

-UN-26MAY98
LX1020379
LX6015 017658-19-01APR98

Take out spring (B) and spool (A).

-UN-26MAY98
LX1020380

LX6015 017659-19-01APR98

TM4574 (01DEC99) 60-15-5 6110 to 6510S Tractors

070200
PN=736
 Brake Valve/Disassembly

Disassemble the spool.

-UN-26MAY98
LX1020381
LX6015 017660-19-01APR98

Disassemble the guide piece and piston.

-UN-29JUN98
LX1020382
LX6015 017661-19-01APR98

Remove fitting (A).

-UN-26MAY98
LX1020383

LX6015 017662-19-01APR98

Unscrew the inlet check valve.

-UN-26MAY98
LX1020384

LX6015 017663-19-01APR98

TM4574 (01DEC99) 60-15-6 6110 to 6510S Tractors

070200
PN=737
 Brake Valve/Disassembly

Take out plug (A).

-UN-26MAY98
LX1020385
LX6015 017664-19-01APR98

Knock out the LS check valve.

-UN-26MAY98
LX1020386
LX6015 017665-19-01APR98

Remove outlet valves (A).

-UN-26MAY98
LX1020387
LX6015 017666-19-01APR98

TM4574 (01DEC99) 60-15-7 6110 to 6510S Tractors

070200
PN=738
 Brake Valve/Exploded view

EXPLODED VIEW

-UN-23JUN98
LX1020369
1—Cover 14—Piston (2 used) 24—Valve assembly (2 used) 35—O-ring
2—Intermediate cover 15—Snap ring (2 used) 25—Spring (2 used) 36—Valve assembly
3—Gasket 16—Seal ring and O-ring 26—Spool (2 used) 37—O-ring
4—Stop screw (2 used) (2 used) 27—Spring (2 used) 38—Fitting
5—Restrictor 17—Annular piston (2 used) 28—O-ring (2 used) 39—O-ring
6—O-ring (2 used) 18—Seal ring and O-ring 29—Plug (2 used) 40—Fitting
7—Valve (2 used) (2 used) 30—Scraper ring (2 used) 41—Orifice (2 used)
8—O-ring 19—Seal ring 31—O-ring (2 used) 42—Spring (2 used)
9—O-ring 20—Spring 32—Guide piece (2 used) 43—O-ring (2 used)
10—Valve 21—Cover (2 used) 33—O-ring (2 used) 44—Fitting (2 used)
11—O-ring 22—O-ring (2 used) 34—Inlet check valve 45—Outlet valve assembly
12—Plug 23—O-ring (2 used) assembly (2 used)
13—LS check valve assembly

LX6015 017646-19-01APR98

TM4574 (01DEC99) 60-15-8 6110 to 6510S Tractors

070200
PN=739
 Brake Valve/Assembly

ASSEMBLING THE BRAKE VALVE

Install the outlet valves.

A—Orifice

-UN-26MAY98
B—Spring
C—Fitting

LX1020388
LX6015 017667-19-01APR98

Put O-ring (A) onto the inlet check valve.

-UN-26MAY98
LX1020389
LX6015 017668-19-01APR98

Screw in the inlet check valve.

-UN-26MAY98
LX1020384
LX6015 017669-19-01APR98

Screw in fitting (A).

-UN-26MAY98
LX1020383

LX6015 017670-19-01APR98

TM4574 (01DEC99) 60-15-9 6110 to 6510S Tractors

070200
PN=740
 Brake Valve/Assembly

Put O-rings (A) and (B) onto the LS check valve.

-UN-26MAY98
LX1020390
LX6015 017671-19-01APR98

Install the LS check valve.

-UN-26MAY98
LX1020391
LX6015 017672-19-01APR98

Screw in plug (A).

-UN-26MAY98
LX1020385

LX6015 017673-19-01APR98

Install snap ring (B) on piston.

Install O-ring (A).

-UN-26MAY98
LX1020392

LX6015 017674-19-01APR98

TM4574 (01DEC99) 60-15-10 6110 to 6510S Tractors

070200
PN=741
 Brake Valve/Assembly

Install seal ring (B).

Install seal ring (A).

-UN-26MAY98
LX1020393
LX6015 017675-19-01APR98

Install O-ring (A) on annular piston.

-UN-26MAY98
LX1020394
LX6015 017676-19-01APR98

Install seal ring (A).

-UN-26MAY98
LX1020395
LX6015 017677-19-01APR98

Install the annular piston on the piston.

Install snap ring (A).

-UN-26MAY98
LX1020396

LX6015 017678-19-01APR98

TM4574 (01DEC99) 60-15-11 6110 to 6510S Tractors

070200
PN=742
 Brake Valve/Assembly

Install O-ring (B) and scraper ring (A) on the guide

piece.

-UN-26MAY98
LX1020397
LX6015 017679-19-01APR98

Install guide piece (B) on the piston.

Install spring (A).

-UN-26MAY98
LX1020398
LX6015 017680-19-01APR98

Assemble the spool.

A—Cover
B—O-ring
C—O-ring

-UN-26MAY98
D—Valve assembly
E—Spring
F—Spool

LX1020399

LX6015 017681-19-01APR98

Install spool (A) and spring (B).

-UN-26MAY98
LX1020380

LX6015 017682-19-01APR98

TM4574 (01DEC99) 60-15-12 6110 to 6510S Tractors

070200
PN=743
 Brake Valve/Assembly

Screw in plug (A).

-UN-26MAY98
LX1020379
LX6015 017683-19-01APR98

Install piston and guide piece.

-UN-26MAY98
LX1020378
LX6015 017684-19-01APR98

Use a socket wrench (A; dealer-fabricated) to tighten the

guide piece.

-UN-26MAY98
LX1020400

LX6015 017685-19-01APR98

TM4574 (01DEC99) 60-15-13 6110 to 6510S Tractors

070200
PN=744
 Brake Valve/Assembly

Install valves (A).

-UN-26MAY98
LX1020376
LX6015 017686-19-01APR98

Install gasket (A).

-UN-26MAY98
LX1020401
LX6015 017687-19-01APR98

Install intermediate cover (A) on the cover.

-UN-26MAY98
LX1020402

LX6015 017688-19-01APR98

Install cover (A).

-UN-26MAY98
LX1020375

LX6015 017689-19-01APR98

TM4574 (01DEC99) 60-15-14 6110 to 6510S Tractors

070200
PN=745
 Brake Valve/Installation

INSTALLING THE BRAKE VALVE

Secure the brake valve at the lower hex. socket screw

(A).

-UN-26MAY98
NOTE: Do not tighten the hex. socket screw at this
stage; allow the brake valve some freedom of
movement.

LX1020374
LX6015 017690-19-01APR98

Install hydraulic hose (A).

-UN-26MAY98
LX1020373
LX6015 017691-19-01APR98

Install hydraulic hose (A).

Connect the brake switch plugs (B).

Secure the hydraulic lines (E) to the brake valve.

Tighten hex. socket screws (C) and (D) to 100 N·m

-UN-26MAY98
(75 lb-ft).

LX1020372

LX6015 017692-19-02APR98

TM4574 (01DEC99) 60-15-15 6110 to 6510S Tractors

070200
PN=746
 Brake Valve/Adjusting the brake pedals

Secure the brake pedals with pin (A).

-UN-26MAY98
LX1020371
LX6015 017693-19-01APR98

ADJUSTING THE BRAKE PEDALS

1. Lock the brake pedals together.

2. At each of the two pedals, measure the pedal play

-UN-26MAY98
between the roller and the piston (see arrow). Use a
feeler gauge.

In each case, pedal play must be between 0.15 and

LX1020403
0.20 mm (0.006 and 0.008 in.).

3. Adjust pedal play at screws (A).

NOTE: If the prescribed degree of play cannot be

obtained at both pedals, one pedal may have a
greater play.

IMPORTANT: Never adjust the pedals singly. The

only way to adjust the pedals and
ensure that the brakes operate properly
is to lock them together.

LX6015 017694-19-01APR98

TM4574 (01DEC99) 60-15-16 6110 to 6510S Tractors

070200
PN=747
 Brake Valve/Final assembly

ADJUSTING THE BRAKE SWITCHES

1. Make sure that the brake pedals are adjusted

correctly.

-UN-26MAY98
2. Adjust the brake switches at adjusting screws (A) so
that the switches trip when pedal travel is between 10
and 14 mm (0.40 and 0.55 in.).

LX1020404
LX6015 017695-19-01APR98

FINAL ASSEMBLY

Use screws (A) and (B) to secure trim panel (C).

Connect battery ground strap (—).

-UN-14SEP94
LX003834
LX6015 018016-19-01APR98

BLEEDING THE BRAKES

Refer to Group 20 before bleeding the brakes.

LX,6015 009863-19-01APR96

TM4574 (01DEC99) 60-15-17 6110 to 6510S Tractors

070200
PN=748
 Brake Valve/Final assembly

TM4574 (01DEC99) 60-15-18 6110 to 6510S Tractors

070200
PN=749
 Group 20
Rear Brakes

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Hydraulic hand-operated pump . . . . . . . . . D01019AA

Removing brake pistons. Checking brake pistons for

return movement and leakage.

-UN-19SEP94
LX000939
LX,RRAD 000993-19-01FEB93

Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . JDH43A

Removing brake pistons. Checking brake pistons for

return movement and leakage.

-UN-19SEP94
LX000940
LX,RRAD 000994-19-01MAR91

Pressure gauge . . . . . . . . . . . . . . . . . . . . . JT05472

Checking brake pistons for return movement and

leakage.

-UN-19SEP94
LX000941

LX,RRAD 000995-19-28FEB91

TM4574 (01DEC99) 60-20-1 6110 to 6510S Tractors

070200
PN=750
 Rear Brakes/Specifications

R83489 -UN-02JUN98

Adapter * . . . . . . . . . . . . . . . . . . . . . . . . . R83489
O-ring * . . . . . . . . . . . . . . . . . . . . . . . . . . 51M7041

Measuring brake piston return movement and checking

pistons for leakage

* Available as spare part LX,6020 017129-19-01APR98

AT58158 -UN-02JUN98

Elbow * . . . . . . . . . . . . . . . . . . . . . . . . . . AT58158

Measuring brake piston return movement and checking

pistons for leakage

* Available as spare part LX,6020 017130-19-01APR98

SPECIFICATIONS

Item Measurement Specification

Brake piston, leakage Test pressure 300 kPa (3 bar; 44 psi)

Brake piston, drop in pressure Within 10 seconds max. 10 kPa (0.1 bar; 1.5 psi)

Brake piston, return movement Within 15 seconds:

-Average 0.40 to 0.57 mm (0.016 to 0.022 in.)
(of three readings)

-At any one reading 0.35 to 0.60 mm (0.014 to 0.024 in.)

Retraction pin to brake piston Torque 15 N·m (11 lb-ft)

LX,6020 017115-19-01APR98

TM4574 (01DEC99) 60-20-2 6110 to 6510S Tractors

070200
PN=751
 Rear Brakes/Removal

REMOVING THE REAR BRAKES

For removing the final drives, see Section 56, Group 00.

LX6020 014955-19-01NOV97

Remove brake plate (C).

Remove final drive shaft (A) and brake disk (B).

-UN-14SEP94
LX004082
LX,RRAD 000998-19-01FEB93

Remove brake piston (A).

Remove brake pressure line and connector.

Attach adapter R83489 (B) and elbow AT58158 (C).

Connect up the tester JDH43A (D) and hand-operated
hydraulic pump D01019AA (E).

Use the pump to remove brake piston (A).

A—Brake piston
B—Adapter R83489

-UN-18JUN98
C—Elbow AT58158
D—Tester JDH43A
E—Hand-operated hydraulic pump D01019AA
LX1020468

LX6020 017131-19-01APR98

TM4574 (01DEC99) 60-20-3 6110 to 6510S Tractors

070200
PN=752
 Rear Brakes/Exploded view

-UN-23JUN98
LX1020101

A—Bleed and line C—O-ring E—Brake piston G—Brake plate

B—Retraction pin (3 used) D—O-ring F—Brake disk

LX6020 017132-19-01APR98

TM4574 (01DEC99) 60-20-4 6110 to 6510S Tractors

070200
PN=753
 Rear Brakes/Installation

INSTALLING REAR BRAKE

Coat retraction pin threads with LOCTITE 271 (TY9371).

Tighten retraction pins (A) to 15 N·m (11 lb-ft).

-UN-22NOV94
LX001730
LX,RRAD 001000N-19-01APR92

Install O-rings (A) and (B) at brake piston.

Coat O-rings with oil.

Apply grease to the bores in the retraction pins.

-UN-22NOV94
LX001731
LX,RRAD 001001-19-01MAY97

Drive in brake piston smoothly as far as it will go.

-UN-22NOV94
LX000945
LX,RRAD 001002-19-01APR96

TM4574 (01DEC99) 60-20-5 6110 to 6510S Tractors

070200
PN=754
 Rear Brakes/Installation

CHECKING BRAKE PISTONS FOR RETURN

MOVEMENT AND LEAKAGE

1. Remove brake pressure line and connector.

2. Attach adapter R83489 (A) and elbow AT58158 (B).

Connect up tester JDH43A (C), pressure gauge
JT05472 (D) and hand-operated hydraulic pump
D01019AA (E).

3. Attach dial gauge (F).

-UN-18JUN98
4. Apply a pressure of 300 kPa (3 bar; 44 psi) to the
brake piston.

NOTE: The drop in pressure must not exceed 10 kPa

LX1020104
(0.1 bar; 1.5 psi) within a period of 10 seconds.

5. When relieving pressure, measure the return

movement at three points (approx. 120˚ apart).

NOTE: Of three measurements of return movement, the A—Adapter R83489

average must be at least 0.40 mm (0.016 in.) B—Elbow AT58158
C—Tester JDH43A
and not more than 0.57 mm (0.022 in.). A return
D—Pressure gauge JT05472
movement of at least 0.40 mm (0.016 in.) must E—Hand-operated hydraulic pump D01019AA
be achieved within 15 seconds. Every individual F—Dial gauge
reading should lie within the range 0.35 to
0.60 mm (0.014 to 0.024 in.).

LX,6020 017116-19-01APR98

Install brake disk (A) and drive shaft (B).

NOTE: The longer final drive shaft has to be installed on

the right hand side of the tractor. -UN-19SEP94
LX000946

LX,RRAD 001003-19-02MAR92

TM4574 (01DEC99) 60-20-6 6110 to 6510S Tractors

070200
PN=755
 Rear Brakes/Installation

Install brake plate (A).

IMPORTANT: The bore (see arrow) must be above

the final drive shaft.

-UN-14SEP94
LX004084
LX,6020 009759-19-01APR96

FINAL ASSEMBLY

For installation of final drives, see Section 56, Group 00.

LX6020 014958-19-01NOV97

TM4574 (01DEC99) 60-20-7 6110 to 6510S Tractors

070200
PN=756
 Rear Brakes/Bleeding the brakes

BLEEDING THE BRAKES

N CAUTION: Always follow precisely the steps

described here. This is the only way to ensure
that the tractor’s brakes are bled properly.

-UN-26JAN95
NOTE: The oil must NOT be in a foamy condition when
the brakes are bled. For this reason, do not
bleed the brakes after driving at speed,
performing work with the tractor’s hydraulics or

LX011046
carrying out hydraulic tests. If necessary, park the
tractor and wait one hour to allow the oil to
settle.

1. With the engine running, turn the steering wheel

slowly and evenly two or three times from left full lock to
right full lock and back again. This fills the brake valve
housing via the steering valve return line. Shut off the
engine.

2. As shown in the illustration, slide two transparent

bleed tubes over the appropriate bleed screws. Place the
other ends of the two bleed tubes in the oil filler neck.

3. Open the bleed screws by half a turn.

4. Start the engine.

5. Brake pedals must be coupled together. Apply gentle

pressure to the brake pedals and hold them in this
position until the fluid escaping from the bleed screws is
free of air bubbles.

6. Then depress the pedals briefly and release. Repeat

this a few times. This should flush out any air bubbles
left in the fluid.

7. If necessary, repeat point 5.

8. Hold the pedals in the depressed position and close

the bleed screws.

9. Shut off the engine and actuate the brake pedals

several times each (separately!) with the engine shut off.
This bleeds the last of the air out of the brake valve.
There must be perceptible resistance before each pedal
reaches its limit of travel.

IMPORTANT: If pedal does sink noticeably after

resistance has been reached, leaks in
the brake system may be the cause.

LX,OMASRE014889-19-01OCT97

TM4574 (01DEC99) 60-20-8 6110 to 6510S Tractors

070200
PN=757
 Section 70
HYDRAULIC SYSTEM
Contents
Page Page

Group 05—Controls
General information . . . . . . . ........ 70-05-1 Rockshaft valve
Specifications . . . . . . . . . . . ........ 70-05-1 Direct control of rockshaft . . . . . . . . . . 70-15-4
Replacing the bowden cable . ........ 70-05-1 Removal . . . . . . . . . . . . . . . . . . . . . 70-15-4
SCV control lever Depth to which pressure and dischage
SCV actuating elements . . . ........ 70-05-2 valves are screwed in . . . . . . . . . . . 70-15-7
Engaging the bowden cable ........ 70-05-3 Replacing stepper motor . . . . . . . . . . 70-15-8
Adjusting the bowden cable ........ 70-05-4 Centering stepper motor . . . . . . . . . . . 70-15-8
Multi-function lever Installation . . . . . . . . . . . . . . . . . . . . 70-15-9
Installation . . . . . . . . . . . . ........ 70-05-5 Shuttle valves
Adjustment . . . . . . . . . . . . ........ 70-05-6 Installing the shuttle valves . . . . . . . . . . 70-15-10
Shuttle valve in tractor brake . . . . . . . 70-15-11
Group 10—Hydraulic Pump and Charge Pump With independent control valve . . . . . . 70-15-11
Special tools . . . . . . . . . . . . . . . . . . . . 70-10-1 Main block with priority inlet valve
Other material . . . . . . . . . . . . . . . . . . . 70-10-2 Removal . . . . . . . . . . . . . . . . . . . . . 70-15-12
Specifications . . . . . . . . . . . . . . . . . . . 70-10-3 Exploded view . . . . . . . . . . . . . . . . . 70-15-13
Repair instructions . . . . . . . . . . . . . . . . 70-10-5 Checking the check valve . . . . . . . . . . 70-15-14
Charge pump Checking the spool on the priority inlet
Removal . . . . . . . . . . . . . . . . . . . . . 70-10-6 valve . . . . . . . . . . . . . . . . . . . . . . 70-15-14
Disassembly . . . . . . . . . . . . . . . . . . . 70-10-7 Replacing the pressure relief valve . . . . 70-15-14
Assembly . . . . . . . . . . . . . . . . . . . . . 70-10-8 Installation . . . . . . . . . . . . . . . . . . . . 70-15-15
Installation . . . . . . . . . . . . . . . . . . . . 70-10-9 Oil filter and filter relief valve
Checking the lube oil valve . . . . . . . . . . 70-10-9 Checking the oil filter head . . . . . . . . . 70-15-16
Cleaning the restrictor in the oil tank . . . . 70-10-11 Checking the filter relief valve . . . . . . . 70-15-16
Checking the check valve . . . . . . . . . . . 70-10-11
Hydraulic pump controller Group 20—Rockshaft and Rockshaft Cylinder
Replacing . . . . . . . . . . . . . . . . . . . . 70-10-12 Specifications . . . . . . . . . . . . . . . . . . . 70-20-1
Exploded view . . . . . . . . . . . . . . . . . 70-10-14 Electronic hitch control unit (HCU) . . . . . 70-20-1
Disassembly, inspection and assembly . 70-10-15 Position sensor
Adjusting the controller Removal . . . . . . . . . . . . . . . . . . . . . 70-20-2
Compensating valve . . . . . . . . . . . . . 70-10-16 Attaching the toothed segment . . . . . . 70-20-2
Load-sensing valve . . . . . . . . . . . . . . 70-10-17 Exploded view . . . . . . . . . . . . . . . . . 70-20-3
Hydraulic pump Installation . . . . . . . . . . . . . . . . . . . . 70-20-3
Removal . . . . . . . . . . . . . . . . . . . . . 70-10-18 Rockshaft
Installation . . . . . . . . . . . . . . . . . . . . 70-10-18 Removal . . . . . . . . . . . . . . . . . . . . . 70-20-5
Exploded views . . . . . . . . . . . . . . . . 70-10-20 Assembly . . . . . . . . . . . . . . . . . . . . . 70-20-7
Disassembly, inspection and assembly . 70-10-24 Rockshaft cylinder
Adjusting yoke bearing preload . . . . . . 70-10-33 Removal . . . . . . . . . . . . . . . . . . . . . 70-20-8
Adjusting shaft bearing preload . . . . . . 70-10-34 Repair . . . . . . . . . . . . . . . . . . . . . . . 70-20-8
Assembly . . . . . . . . . . . . . . . . . . . . . 70-20-9
Group 15—Valves Installation . . . . . . . . . . . . . . . . . . . . 70-20-9
Special tools . . . . . . . . . . . . . . . . . . . . 70-15-1
Specifications . . . . . . . . . . . . . . . . . . . 70-15-2 Continued on next page
Repair instructions . . . . . . . . . . . . . . . . 70-15-3

TM4574 (01DEC99) 70-1 6110 to 6510S Tractors

070200
PN=1136
 Contents

Page Page

Group 25—Three-Point Hitch Removing the valve . . . . . . . . . . . . . .. 70-35-2

Special tools . . . . . . . . . . . . . . ...... 70-25-1 Repair
Specifications . . . . . . . . . . . . . ...... 70-25-1 Exploded view . . . . . . . . . . . . . . . . . 70-35-2
Bearing pins or draft-sensing pins Control valve for mast operation . . . . . 70-35-3
Removal . . . . . . . . . . . . . . . . . . . . . 70-25-2 Control valve for bucket operation . . . . 70-35-3
Removing the draft sensor . . . . . . . . . 70-25-2 Replacing the pressure-limiting valve . . 70-35-3
Pressing out the bearing pins . . . . . . . 70-25-3 Assembly . . . . . . . . . . . . . . . . . . . . . 70-35-4
Assembly . . . . . . . . . . . . . . . . . . . . . 70-25-4 Installation . . . . . . . . . . . . . . . . . . . . . 70-35-5
Installation . . . . . . . . . . . . . . . . . . . . 70-25-4 Remove/install stepper motor . . . . . . . . . 70-35-6
Adjusting the draft sensor . . . . . . . . . . . 70-25-5

Group 30—Selective Control Valves and

Couplers
Special tools . . . . . . . . . . . . . . . . . . . . 70-30-1
Other material . . . . . . . . . . . . . . . . . . . 70-30-1
Specifications . . . . . . . . . . . . . . . . . . . 70-30-2
Repair instructions . . . . . . . . . . . . . . . . 70-30-3
SCV identification . . . . . . . . . . . . . . . . . 70-30-4
Removal . . . . . . . . . . . . . . . . . . . . . . . 70-30-4
Repair
Exploded view, 300 series . . . . . . . . . 70-30-5
Exploded view, 200 series . . . . . . . . . 70-30-6
Replacing the control knobs . . . . . . . . 70-30-7
Inspect poppet load-check valves . . . . . 70-30-7
Inspect pressure compensating valve . . 70-30-8
Inspect metering valve . . . . . . . . . . . . 70-30-8
Repairing the control valve, 300 series . 70-30-11
Repairing the control valve, 200 series . 70-30-17
Installation
Installing the SCV . . . . . . . . . . . . . . . . 70-30-22
Installing shuttle valves at SCVs . . . . . 70-30-23
Installing the left-hand endplate . . . . . . 70-30-24
Installing the right-hand endplate . . . . . 70-30-25
Engaging the bowden cable . . . . . . . . 70-30-26
L.h. endplate with LS connection,
adjusting LS relief . . . . . . . . . . . . . 70-30-27
R.h. endplate with extra connections,
adjusting LS relief . . . . . . . . . . . . . 70-30-28
Adjusting the detent kickout relief valve,
300 series . . . . . . . . . . . . . . . . . . 70-30-29
Couplers
Replacing . . . . . . . . . . . . . . . . . . . . 70-30-30
Repairing . . . . . . . . . . . . . . . . . . . . . 70-30-31
Checking couplers for leaks . . . . . . . . . . 70-30-34

Group 35—Independent Control Valve

Specifications . . . . . . . . . . . . . . . . . . . 70-35-1
Repair instructions . . . . . . . . . . . . . . . . 70-35-1

TM4574 (01DEC99) 70-2 6110 to 6510S Tractors

070200
PN=1137
 Group 05
Controls

GENERAL INFORMATION

NOTE: The mechanical SCV controls are described in

this Group. For information on how to repair
electronic controls of hydraulic system, refer to
Sections 40 and 90.

LX,7005 009064-19-01NOV97

SPECIFICATIONS

Item Measurement Specification

Bowden cable sleeve to flange on Torque 50 N·m (37 lb-ft)

SCV unit

Bowden cable locknut to sleeve Torque 50 N·m (37 lb-ft)

Control lever to bearing lever, cap Torque 5 N·m (3.7 lb-ft)

screw
LX,7005 012069-19-01APR97

REPLACING THE BOWDEN CABLE

Lay out the bowden cable so that it is not bent and none
of the moving parts come into contact with each other. If
necessary, secure the cable with a binder.

LX,7005 012082-19-01APR97

TM4574 (01DEC99) 70-05-1 6110 to 6510S Tractors

070200
PN=758
 Controls/SCV control lever

SCV ACTUATING ELEMENTS

-UN-09NOV99
LX1023462

A—Sleeve F—Grommet M—Console R—Grip (3 used)

B—Locknut G—Clip N—Plastic bushing (3 used) S—Cap (3 used)
C—Cable tie H—Retainer O—Lever, 1st SCV T—O-ring
D—Control valve K—Washer P—Lever, 2nd SCV U—O-ring
E—Bowden cable L—Bushing1 Q—Lever, 3rd SCV V—Cap screw

Assembly: Insert the bowden cable for the 1st SCV in the front
hole of lever (O) and the cable for the 3rd SCV in the
Assemble actuating elements using illustration as a rear hole in lever (Q) (viewed in direction of travel).
guide.
Tighten cap screws (V) to 5 N·m (3.7 lb-ft).

1 If required LX,7005 020844-19-01NOV99

TM4574 (01DEC99) 70-05-2 6110 to 6510S Tractors

070200
PN=759
 Controls/SCV control lever

CONNECTING THE BOWDEN CABLE

At the SCV unit or Independent Control Valve

Install O-rings.

Connect bowden cable to the appropriate spool.

First tighten sleeve (E) to 50 N·m (37 lb-ft), then tighten

lock nut (G) by the same amount.

A—Spool
B—O-ring
C—Flange
D—O-ring
E—Sleeve
F—O-ring

-UN-18NOV97
G—Lock nut
H—Bowden cable

LX1018836
-UN-15JAN96
LX012764
-UN-26AUG98
LX1020679

LX7005 018665-19-01MAY98

TM4574 (01DEC99) 70-05-3 6110 to 6510S Tractors

070200
PN=760
 Controls/SCV control lever

ADJUSTING THE BOWDEN CABLE

The spool of the SCV must be in its neutral position.

Remove the side panel from the console and take out

-UN-21JUL97
retaining pin (B).

Move control lever to neutral (A; half way between

“extend” and “retract”).

LX1017490
Turn yoke (C) until the bore is aligned with the bore in
the control lever, and make sure that it is screwed in
sufficiently far, i.e. by at least 6 mm (0.236 in.).

Install retaining pin, taking care to insert it in the correct

bore in the 1st and 3rd levers.

Tighten the lock nut on the yoke.

-UN-11AUG98
Perform an operational checkout.

LX1020680
Shown at 1st control lever

LX,7005NA009067-19-01NOV99

TM4574 (01DEC99) 70-05-4 6110 to 6510S Tractors

070200
PN=761
 Controls/Multi-function lever

INSTALLING THE MULTI-FUNCTION LEVER

From above, install the multi-function lever element in

the console.

-UN-04AUG98
Engage and secure the bowden cables. Make sure that
they are not crossed over, do not chafe and are not
bent.

LX1021144
Install fillister-head screws (B).

Install bracket (A). Tighten the front cap screws first,

then the ones at the back.

Make sure that the components of the multi-function

element do not touch the moving parts of the linkage.

Before connecting the bowden cables to the selective

control valves, move the locking collar on the
multi-function lever to the unlocked position (four arrows).

Engage bowden cables in the spools of the selective

control valves (see “Connecting the Bowden Cables”).

N CAUTION: If front loader is equipped, make

sure the multi-function lever operates in
accordance with the front loader functions.

LX,7005 018709-19-01JUL98

TM4574 (01DEC99) 70-05-5 6110 to 6510S Tractors

070200
PN=762
 Controls/Multi-function lever

ADJUSTING THE MULTI-FUNCTION LEVER

IMPORTANT: Before adjusting multi-function lever,

make sure that the transmission shift
levers are correctly adjusted.

-UN-04AUG98
Once the bowden cables are connected to the SCVs,
carry out the following operations:

LX1021147
1. First slacken off the locknuts, then adjust the left
(inner) bowden cable (viewed in direction of travel) at
long adjusting nut (A) so that locking collar (B) can be
turned clockwise from the unlocked operating position (E)
to the next operating position (F).
Make sure that locking cam (C) is now in the detent
groove of the l.h. bowden cable.

-UN-05AUG98
The multi-function lever is free to move fore-and-aft (F),
but left/right motion (G) is locked out.

2. First slacken off the locknuts, then adjust the right

(outer) bowden cable (viewed in direction of travel) at

LX1021148
long adjusting nut (A) so that locking collar (B) can be
turned clockwise from the unlocked position (F) to the
next operating position (G). R.h. bowden cable shown
Make sure that locking cam (C) is now in detent groove
(D) of the r.h. bowden cable.

The multi-function lever is free to move left and right (G),

but fore-and-aft motion (F) is locked out.

-UN-30NOV95
3. Tighten the locknuts at the bowden cable adjusting
nuts (A).

The adjustment is correct provided the multi-function

lever does not move when the locking collar is turned,

LX010212
and the locking collar can be turned smoothly.

Carry out a functional check.

IMPORTANT: The bowden cables and lever must

move freely, and must not chafe.

LX,7005 018710-19-01JUL98

TM4574 (01DEC99) 70-05-6 6110 to 6510S Tractors

070200
PN=763
 Group 10
Hydraulic Pump and Charge Pump

SERVICE EQUIPMENT AND TOOLS

NOTE: Order tools from the U.S. SERVICEGARD™ Catalog or from the European Microfiche Tool Catalog
(MTC). Some tools may be available from a local supplier.

Name Use

D01006AA bench-mounted holding fixture Holding and positioning the hydraulic pump
during service

D01045AA bushing, bearing and seal driver set Installing bearing cups and seals on the
hydraulic pump

D01061AA blind-hole puller set Removing bearing cups from the hydraulic
pump

LX15007010,1 -19-01AUG95

Pressure test kit . . . . . . . . . . . . . . . . . . . . . JT07115

For pressure measurements

-UN-28JUL94
LX001339
LX,27015 002006-19-01FEB93

Digital Pressure/Temperature Analyzer . . . . . JT02156A

Hand-held meter for pressure tests

-UN-21APR98
JT02156A

JT02156A -19-01FEB98

LX001672 -UN-25JUL94

Internal half coupler* . . . . . . . . . . . . . . . . . RE12187

O-ring* . . . . . . . . . . . . . . . . . . . . . . . . . . 51M7041

For pressure measurements

* Available through spare parts channels LX,27010NA01881-19-01FEB97

TM4574 (01DEC99) 70-10-1 6110 to 6510S Tractors

070200
PN=764
 Hydraulic Pump and Charge Pump/Other material

OTHER MATERIAL

Number Name Use

T43515 Retaining Compound Install compensator check valve

RX15007010,1A -19-25OCT93

TM4574 (01DEC99) 70-10-2 6110 to 6510S Tractors

070200
PN=765
 Hydraulic Pump and Charge Pump/Specifications

SPECIFICATIONS

Item Measurement Specification

HYDRAULIC PUMP

Swashplate control spring

40 cm3 (2.5 in3) pump Free length (approximate) 54 mm (2.1 in.)

Test length 36 mm at 292—356 N
(1.4 in. at 66—80 lb)

25 cm3 (1.5 in3) pump Free length (approximate) 45 mm (1.8 in.)

Test length 30 mm at 262—320 N
(1.17 in. at 59—72 lb)

Load sensing spring Free length (approximate) 25 mm (1.0 in.)

Test length 23.6 mm at 69—84 N
(0.9 in. at 15—19 lb)

Compensator spring Free length (approximate) 35.5 mm (1.4 in.)

Test length 30 mm at 548—670 N
(1.2 in. at 123—150 lb)

Swashplate bearing Preload 0.18—0.23 mm

(0.007—0.009 in.)

Shaft bearing1 Preload 0.03—0.08 mm

(0.001—0.003 in.)

Pump cover to pump housing

40 cm3 (2.5 in3) pump Torque 32—36 N·m

23—26 lb-ft

25 cm3 (1.5 in3) pump Torque 22—27 N·m

16—20 lb-ft

Swashplate bearing cover Torque 20—22 N·m

(170—190 lb-in.)

Controller housing to pump cover Torque 7—8 N·m

(60—70 lb-in.)

Control load sensing plug Torque 5.5—8.5 N·m

(50—75 lb-in.)

Hydraulic pump to charge pump, Torque 100 N·m (75 lb-ft)

cap screws

1 40 cm3 (2.5 in3) pump only LX,RHYC 002679-19-01APR96

TM4574 (01DEC99) 70-10-3 6110 to 6510S Tractors

070200
PN=766
 Hydraulic Pump and Charge Pump/Specifications

SPECIFICATIONS

Item Measurement Specification

CHARGE PUMP

Lube oil valve spring Spring length (free) 160 mm (6.3 in.)

Charge pump to differential housing, Torque 100 N·m (75 lb-ft)

hex. socket screws (oiled)

Hex. socket screws of charge pump Torque 20 N·m (15 lb-ft)

LX,RHYB 000710-19-01AUG95

TM4574 (01DEC99) 70-10-4 6110 to 6510S Tractors

070200
PN=767
 Hydraulic Pump and Charge Pump/Repair instructions

GENERAL REPAIR PROCEDURES

N CAUTION: High pressure can exist at any

hydraulic connection. Avoid injury from
high-pressure leaks by relieving system
• Fasteners must be tightened to the specified torque.

• Discard and replace shaft seals, O-rings, and

pressure before disconnecting the hydraulic gaskets.
lines, fittings or connections.
Cleaning and Inspection
NOTE: Before beginning the repair, review the
following guidelines. These are provided to • Clean all parts removed from pump with clean
emphasize the need for attention to detail and solvent. Use moisture-free compressed air to dry
care when servicing the pumps. parts and to clear oil passages of any contamination.
DO NOT use shop towels to dry parts.
IMPORTANT: Absolute cleanliness is essential
when working on the hydraulic • Inspect hydraulic pump controller for clear valve
system. Contamination can result in passages.
serious damage or inadequate Controller valves must smoothly move in and out in
operation. the valve bores. Binding cannot be tolerated.
Controller must be replaced if load sense or
Disassembly and Assembly compensator valve requires replacement.
If the controller is disassembled, compensator valve
• Use a D01006AA Holding Fixture to hold the must be adjusted after the pump is installed on the
hydraulic pump during repair. tractor.

• Yoke bearing shims must be used in the original • Inspect bearings for roughness of rotation, and
location if being reused in hydraulic pump assembly. excessive wear of rollers.

• Correct shim thickness must be determined for • Inspect springs for wear, damage, or distortion.
bearing preload if yoke or yoke bearings have been
replaced. Shim kits are available. System Start Up:

• Hydraulic pump shaft bearing preload must be • An ample supply of oil must be available at the
adjusted if shaft, shaft bearing, or pump housing is pump upon start up. Failure to do so may cause
replaced. serious damage to the hydraulic pump.

• Lubricate all internal parts with clean hydraulic oil • Hydraulic system must be bled before start up to
during assembly. prevent aeration of the oil.

LX15007010,4 -19-01AUG97

TM4574 (01DEC99) 70-10-5 6110 to 6510S Tractors

070200
PN=768
 Hydraulic Pump and Charge Pump/Charge pump

REMOVING THE CHARGE PUMP

Remove the hydraulic pump.

Remove stoppers (E) and oil lines (B, C and D).

-UN-25OCT94
Take out the four hex. socket screws (A).

LX000684
LX,RHYB 000714-19-01APR96

TM4574 (01DEC99) 70-10-6 6110 to 6510S Tractors

070200
PN=769
 Hydraulic Pump and Charge Pump/Charge pump

DISASSEMBLING CHARGE PUMP

-UN-23JUL97
LX1016784
A—Metal seal E—Housing H—Back-up ring K—Seal ring
B—Cover F—Hex. socket screw I—Valve spool L—Plug
C—Gear set G—Seal ring J—Spring M—O-ring
D—O-ring

LX,RHYB 000712-19-01APR97

TM4574 (01DEC99) 70-10-7 6110 to 6510S Tractors

070200
PN=770
 Hydraulic Pump and Charge Pump/Charge pump

ASSEMBLING CHARGE PUMP

Install toothed ring. The chamfered edge (see arrow) of

toothed ring (A) must face towards pump housing (B).

-UN-25OCT94
LX000680
LX,RHYB 000715-19-01FEB92

Replace back-up ring (A).

-UN-25OCT94
LX000681
LX,RHYB 000716-19-01FEB92

Use a new set of seals. Insert O-ring (A) into groove in

pump housing. Make sure pump cover (B) is correctly
positioned on pump housing.

-UN-25OCT94
LX000682

Put a new seal ring (D) on each of the two hex. socket
screws (C) and tighten the screws to 20 N·m (15 lb-ft).
-UN-25OCT94
LX000683

LX,RHYB 000717-19-01AUG95

TM4574 (01DEC99) 70-10-8 6110 to 6510S Tractors

070200
PN=771
 Hydraulic Pump and Charge Pump/Checking the lube oil valve

INSTALLING THE CHARGE PUMP

1. Put seal (B) in position and apply oil to the four hex.
socket screws (A). Then tighten the screws evenly to
100 N·m (75 lb-ft).

-UN-25OCT94
2. Connect the oil lines and hoses.

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX002194
3. Install the hydraulic pump.

NOTE: Once the charge pump has been repaired,

change the hydraulic oil filter and clean the filter
screen.

LX,RHYB 000718-19-02NOV99

CHECKING THE LUBE OIL VALVE

Check valve spool (D) and the bore for signs of wear.

Clean the 0.8 mm (0.03 in.) bore in the valve spool (if

-UN-25OCT94
this hole exists).

Length of spring (C): 160 mm (6.3 in.).

NOTE: The valve can be removed without taking off the

LX000678
charge pump.

A—Stopper
B—Sealing ring
C—Spring
D—Valve spool

LX,RHYB 000713-19-01APR96

TM4574 (01DEC99) 70-10-9 6110 to 6510S Tractors

070200
PN=772
 Hydraulic Pump and Charge Pump/Checking the lube oil valve

TM4574 (01DEC99) 70-10-10 6110 to 6510S Tractors

070200
PN=773
 Hydraulic Pump and Charge Pump/Checking the check valve

RESTRICTOR IN OIL TANK

Clean the restrictor (A) in the bleed connection.

-UN-19JAN96
LX013024
LX,7010 009176-19-01AUG95

CHECK VALVE IN OIL LEAK-OFF LINE

If a check valve (A) is installed in the connection

between the hydraulic pump and the oil leak-off line,
check that it is operating correctly.

-UN-25JAN96
LX013025
LX,7010 009177-19-01AUG95

TM4574 (01DEC99) 70-10-11 6110 to 6510S Tractors

070200
PN=774
 Hydraulic Pump and Charge Pump/Hydraulic pump controller

CHANGING THE HYDRAULIC PUMP

CONTROLLER

N CAUTION: High pressure can exist at any

hydraulic connection. Avoid injury from
high-pressure leaks by relieving system
pressure before disconnecting the hydraulic
lines, fittings or connections.

IMPORTANT: Absolute cleanliness is essential.

Clean area around the hydraulic pump (D) and hydraulic

pump controller (A).

-UN-19JAN96
Disconnect load-sensing line (B) where it joins the
controller.

Take out hex. socket screws (C) and remove the

LX013043
controller.

LX15007010,5MW -19-01MAY98

Use a 280-grain whetstone to remove any burrs on the

controller flange. Make sure all the dust and swarf is
removed!

Use a new O-ring (A). Install new gasket (B) as shown

-UN-01MAY92
in the illustration.

Install the controller. Tighten the hex. socket screws to

7—8 N·m (60—70 lb-in.) and connect load-sensing line.

RW18972
IMPORTANT: Retighten the hex. socket screws on
the controller 8 hours after installing
the controller.

IMPORTANT: The controller must be re-adjusted

every time it is disassembled. See
“Adjusting the Controller”.

NOTE: Controllers supplied as spare parts are preset at

the factory and do not require adjustment after
installing on the tractor.

LX15757010,2 -19-01NOV99

TM4574 (01DEC99) 70-10-12 6110 to 6510S Tractors

070200
PN=775
 Hydraulic Pump and Charge Pump/Hydraulic pump controller

TM4574 (01DEC99) 70-10-13 6110 to 6510S Tractors

070200
PN=776
 Hydraulic Pump and Charge Pump/Hydraulic pump controller

HYDRAULIC PUMP CONTROLLER—EXPLODED VIEW

-UN-19DEC97
RW18969A
A—Hex. socket screw E—Gasket J—Compensator adjusting N—Spring guide
(4 used) F—Compensator valve body plug O—Set screw for
B—Housing G—Valve seat K—Load-Sensing valve body load-sensing valve
C—O-ring H—Spring L—Valve seat P—Plug
D—Check valve I—O-ring M—Spring Q—O-ring

LX15007010,7 -19-01NOV99

TM4574 (01DEC99) 70-10-14 6110 to 6510S Tractors

070200
PN=777
 Hydraulic Pump and Charge Pump/Hydraulic pump controller

DISASSEMBLE, INSPECT, AND ASSEMBLE HYDRAULIC CONTROLLER

IMPORTANT: Absolute cleanliness is essential. Replace O-rings (C), (I), and (Q).

Inspect all components for excessive wear, erosion, Coat all parts with clean hydraulic oil to provide initial
and/or seizure. lubrication and prevent seizure.

Use a 280-grain whetstone to remove any burrs on Assemble parts with controller valve housing (B) in a
the controller flange. vertical position to prevent misalignment of seats. Use
the load sensing port to visually inspect for correct
Compensator valve (F) and load sensing valve (K) alignment.
must not bind in the valve bores. Controller must be
replaced if valves bind. Replace set screw (O) if load sense valve parts have
been removed. Screw in the set screw as far as it
NEW SPRING SPECIFICATION will go, then back off by 1-1/2 turns.

Compensator spring (H) Install the adjusting screw (J) into the controller valve
Free length (approx.) . . . . . . . . . . . . . . . . . 35.5 mm (1.4 in.)
Test length . . . . . . . . . . . . . . . . . . . . 30 mm at 548—670 N
housing until top of adjusting screw is flush with or
(1.2 in. at 123—150 lb) slightly below valve housing surface. After adjusting, it
is essential to coat the adjusting screw with locking
Load-Sensing spring (M) paint.
Free length (approx.) . . . . . . . . . . . . . . . . . . 25 mm (1.0 in.)
Test length . . . . . . . . . . . . . . . . . . . . . 23.6 mm at 69—84 N Install gasket (E) with the teardrop hole pointing in
(0.9 in. at 15—19 lb)
the direction of the compensator adjusting plug. Install
controller.
Coat the thread of check valve (D) with L41477
adhesive* (LOCTITE 603).
Adjust controller.

* In North America, use LOCTITE 680 (TY15969) LX15517010,3 -19-01NOV99

TM4574 (01DEC99) 70-10-15 6110 to 6510S Tractors

070200
PN=778
 Hydraulic Pump and Charge Pump/Adjusting the controller

ADJUSTING THE CONTROLLER

N CAUTION: Always shut the engine off before

installing test equipment on the tractor. When
performing tests with the engine running,

-UN-04JUL95
always apply the parking lock.

1. Attach 3-gauge manifold assembly JT071171 and hose

JT071191 to test port (E) so that the pressure can be
read from the operator’s position.

LX011279
2. Heat hydraulic oil to approx. 60˚C (140˚F).

1 Included in hydraulic test kit JT07115 LX7010NA 017383-19-01APR98

Adjusting the compensating valve

3. Run the engine at 1500 rpm.

4. Actuate an SCV and ascertain the pressure.

-UN-25JAN96
Max. system pressure: 19500 to 20500 kPa (195 to
205 bar; 2830 to 2970 psi)

5. Turn adjusting screw (A) until the prescribed pressure

LX013044
has been reached. Screw the adjusting screw in to
increase pressure and out to reduce pressure.

IMPORTANT: After adjusting, it is essential to coat

the adjusting screw with locking paint.

LX,7010 009185-19-01AUG95

TM4574 (01DEC99) 70-10-16 6110 to 6510S Tractors

070200
PN=779
 Hydraulic Pump and Charge Pump/Adjusting the controller

Adjusting the load-sensing valve

6. Run the engine at 1500 rpm.

7. Put all the SCVs in neutral and ascertain the

-UN-25JAN96
pressure.

Min. system pressure: 2600 - 3000 kPa (26 - 30 bar;

377 - 435 psi

LX013045
8. Remove hex. socket plug (B). Use a 1/4 in. allen key
to turn the adjusting screw located beyond the plug:
tighten the screw to increase pressure and slacken it to
reduce pressure.

NOTE: Turning the screw by 1/8 of a turn changes the

pressure by 300 kPa (3 bar; 44 psi).

Re-install the hex. socket plug.

Possible causes for the prescribed pressure not being

reached:
defective controller, defective pump, insufficient charge
oil, missing or incorrectly installed shuttle valves,
defective pump drive.

LX,7010 009186-19-01JUL98

TM4574 (01DEC99) 70-10-17 6110 to 6510S Tractors

070200
PN=780
 Hydraulic Pump and Charge Pump/Hydraulic pump

REMOVING THE HYDRAULIC PUMP

Disconnect all oil lines at the pump and seal the

openings with stoppers.

-UN-10JUL98
Take out the two cap screws (A).

NOTE: The illustration shows a 40 cm3 (2.5 in3)

hydraulic pump. On the 25 cm3 (1.5 in3)

LX1020339
hydraulic pump, the screws are offset by 90˚.

LX7010NA 017384-19-01APR98

INSTALLING THE HYDRAULIC PUMP

Install a new O-ring on the hydraulic pump flange.

Put the hydraulic pump in position.

-UN-10JUL98
Tighten the two cap screws (E) to 100 N·m (75 lb-ft).

NOTE: The illustration shows a 25 cm3 (1.5 in3)

LX1020340
hydraulic pump. On the 40 cm3 (2.5 in3)
hydraulic pump, the screws are offset by 90˚.

IMPORTANT: Remember to fill the hydraulic pump

with oil!

Connect up the oil lines and install the oil reservoir.

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX7010NA 017385-19-02NOV99

TM4574 (01DEC99) 70-10-18 6110 to 6510S Tractors

070200
PN=781
 Hydraulic Pump and Charge Pump/Hydraulic pump

TM4574 (01DEC99) 70-10-19 6110 to 6510S Tractors

070200
PN=782
 Hydraulic Pump and Charge Pump/Hydraulic pump

HYDRAULIC PUMP 40 CM3 (2.4 CU.IN) — EXPLODED VIEW

-UN-12NOV99
LX1023463

LX,RHYC 003973-19-01NOV99

TM4574 (01DEC99) 70-10-20 6110 to 6510S Tractors

070200
PN=783
 Hydraulic Pump and Charge Pump/Hydraulic pump

1—Housing 15—Spring washer 29—O-ring 42—Seat

2—Bearing cone (2 used) 16—Spring 30—Plug 43—Pin
3—Bearing cup (2 used) 17—Spring washer 31—Cover 44—Seat
4—Spacer (2 used) 18—Snap ring 32—O-ring 45—Gasket
5—O-ring (2 used) 19—Washer 33—Snap ring 46—O-ring
6—Shims (use as required) 20—Valve plate 34—Piston rod 47—Controller
7—Cover (2 used) 21—Relief valve 35—Piston 48—Hex. socket screw
8—Special screws (8 used) 22—Washer 36—Yoke (4 used)
9—Piston with shoe (9 used) 23—Small plate 37—Shaft 49—Cap screw (5 used)
10—Shoe plate 24—Spring 38—Bearing cone 50—Seal ring
11—Bearing 25—Pin 39—Bearing cup 51—Snap ring
12—Retainer 26—Bearing cone 40—Pin (2 used) 52—O-ring
13—Pin (3 used) 27—Bearing cup 41—Spring 53—Cap screw (2 used)
14—Cylinder block 28—Gasket

LX,RHYC 003974-19-01NOV99

TM4574 (01DEC99) 70-10-21 6110 to 6510S Tractors

070200
PN=784
 Hydraulic Pump and Charge Pump/Hydraulic pump

HYDRAULIC PUMP 25 CM3 (1.5 CU.IN) — EXPLODED VIEW

-UN-12NOV99
LX1023464

LX,RHYC 002692-19-01NOV99

TM4574 (01DEC99) 70-10-22 6110 to 6510S Tractors

070200
PN=785
 Hydraulic Pump and Charge Pump/Hydraulic pump

1—Housing 12—Retaining ring 26—Bearing 40—Bearing

2—Tapered roller bearing 13—Pin (3 used) 27—Seal 41—Sealing ring
cone (2 used) 14—Cylinder block 28—O-ring 42—Pin (2 used)
3—Tapered roller bearing 15—Belleville spring 29—Stopper 43—Spring
cup (2 used) 16—Compression spring 30—Cap screw (5 used) 44—Seat
4—Spacer ring (2 used) 17—Belleville spring 31—Cover 45—Pin
5—O-ring (2 used) 18—Snap ring 32—O-ring 46—Seat
6—Shims (as many as 19—Valve plate 33—Snap ring 47—Seal
required) 20—Relief valve 34—Piston rod 48—O-ring
7—Cover (2 used) 21—Washer 35—Piston 49—Controller
8—Special screws (8 used) 22—Plate 36—Swashplate 50—Hex. socket screw
9—Piston and shoe assembly 23—Spring 37—Snap ring (4 used)
(9 used) 24—Pin 38—Shaft 51—Cap screw (2 used)
10—Shoe plate 25—Stopper 39—Snap ring 52—O-ring
11—Bearing

LX,RHYC 002694-19-01NOV99

TM4574 (01DEC99) 70-10-23 6110 to 6510S Tractors

070200
PN=786
 Hydraulic Pump and Charge Pump/Hydraulic pump

DISASSEMBLE, INSPECT AND ASSEMBLE

HYDRAULIC PUMP

IMPORTANT: Absolute cleanliness is essential when

working on hydraulic components.

-UN-25OCT94
25 cm3 (1.5 cu.in) hydraulic pump

Remove pump cover (A) from pump housing.

LX002254
Inspect valve plate (B) for damage or excessive wear.
The two valve plate bores must align with pump cover
dowel pins. Lug of valve plate must point to compensator
piston.
A—Pump cover
Inspect bearing (C), and replace if necessary. B—Valve plate
C—Bearing
D—Compensator piston
Inspect compensator piston (D) for wear. Rotate piston E—Dowel pin
and check for smooth operation. Remove retaining ring F—Relief valve
and O-ring on opposite side of pump cover to remove
piston rod assembly.

Inspect relief valve (F). This valve is not serviceable.

LX,RHYC 002693-19-01OCT93

TM4574 (01DEC99) 70-10-24 6110 to 6510S Tractors

070200
PN=787
 Hydraulic Pump and Charge Pump/Hydraulic pump

40 cm3 (2.4 cu.in) hydraulic pump:

Remove pump cover (A) from pump housing.

Inspect valve plate (B) for signs of damage and

excessive wear.

IMPORTANT: Groove (F) in the valve plate must align

with dowel pin (E). The hole in the
valve plate must engage in the pump
cover dowel pin.

Inspect bearing cup (C). Replace the bearing cup if the

shaft bearing cone is replaced. Be careful pump cover
surface is not damaged during bearing cup removal or
installation. Press new bearing cup until it bottoms in
valve body.

Inspect compensator piston (D) for signs of wear. Rotate

-UN-15DEC97
piston and check for smooth operation. Piston must not
bind. Remove retaining ring and O-ring on opposite side
of the pump cover to remove piston and rod assembly.

Inspect relief valve (G). This valve is cannot be repaired.

RW25140A
A—Pump cover
B—Valve plate
C—Bearing cup
D—Compensator piston
E—Dowel pin
F—Valve plate groove
G—Relief valve

LX15517010,7 -19-01NOV99

Position the pump horizontally.

Remove the shaft bearing (A).

Remove bearing spacer (B).

-UN-13DEC97
NOTE: Cylinder block assembly may come apart during
removal from pump housing.

Carefully remove the cylinder block assembly (C).

RW25870

RX16517010,8B -19-14MAY98

TM4574 (01DEC99) 70-10-25 6110 to 6510S Tractors

070200
PN=788
 Hydraulic Pump and Charge Pump/Hydraulic pump

25 cm3 (1.5 in.3) and 40 cm3 (2.4 in.3) pumps:

IMPORTANT: Do not damage the shims. The shims

are required to pretension the bearings
during assembly.

At both ends of the pump housing, remove bearing quills

(A), shims, O-rings, spacers, bearing cones and bearing

-UN-13DEC97
cups.

Remove yoke (C).

Remove shaft (D) together with bearing.

RW25871
A—Bearing quill
B—Bearing, cups and spacers 40 cm3 (2.4 cu.in.)
C—Yoke
D—Shaft

LX16517010,9B -19-01NOV99

Inspect yoke (A) for smooth even wear pattern.

-UN-13DEC97
RW25873
RX16517010,10B -19-14MAY98

NOTE: A wear pattern will exist on seats (B) and (C).

Inspect parts (A—D).

NEW SPRING SPECIFICATIONS

40 cm3 (2.5 in3) pump

Free length (approx.) . . . . . . . . . . . . . . . . . . . . . . . 54 mm (2.1 in.)
Test length . . . . . . . . . . . . . . . . . . . . . . . . . 36 mm at 292—356 N
(1.4 in. at 66—80 lb)
25 cm3 (1.5 in3) pump
-UN-13DEC97

Free length (approx.) . . . . . . . . . . . . . . . . . . . . . . . 45 mm (1.8 in.)

Test length . . . . . . . . . . . . . . . . . . . . . . . . . 30 mm at 262—320 N
(1.17 in. at 59—72 lb)

Replace seats (B) and (C) and spring pin (D) if seats are
RW25875

damaged or excessive wear exists.

A—Spring C—Seat
B—Seat D—Spring pin

LX16517010,11B -19-01NOV99

TM4574 (01DEC99) 70-10-26 6110 to 6510S Tractors

070200
PN=789
 Hydraulic Pump and Charge Pump/Hydraulic pump

NOTE: Bearing cone (B) is a press fit.

Inspect splines (A).

Inspect bearing (B).

-UN-13DEC97
Press shaft out of the bearing if necessary.

NOTE: On 40 cm3 (2.4 in.3) hydraulic pump, if the

bearing cone needs to be replaced, you will also

RW25877
have to replace the bearing cup on the pump
housing and re-adjust the bearing preload (see
“Adjusting Shaft Bearing Preload” in this Group). 40 cm3 (2.4 cu.in.)

LX16517010,12B -19-01NOV99

TM4574 (01DEC99) 70-10-27 6110 to 6510S Tractors

070200
PN=790
 Hydraulic Pump and Charge Pump/Hydraulic pump

-UN-15DEC97
RW25879
A—Slippers C—Slipper retainer E—Hold-down pins G—Cylinder block
B—Piston D—Slipper retainer guide F—Hold-down pin retainer

N CAUTION: DO NOT attempt to remove the

spring inside cylinder block (G). Spring is
under high tension and can cause possible
Inspect parts (A—D). If pistons (B) are discolored, the
entire cylinder block assembly should be replaced.

injury if the retaining ring in the cylinder

block is removed. Minimum slipper thickness

Minimum acceptable . . . . . . . . . . . . . . . . 3.23 mm (0.127 in.)

NOTE: No specific piston and bore orientation is
required since pistons and bores are not
selectively fitted. Pumps with high hourly Roll the hold-down pins (E) to make sure pins are
usage may have developed wear patterns and straight.
replacing pistons in the original bores, if
possible, is recommended.

LX15757015,17C -19-01NOV99

TM4574 (01DEC99) 70-10-28 6110 to 6510S Tractors

070200
PN=791
 Hydraulic Pump and Charge Pump/Hydraulic pump

-UN-15DEC97
RW25880
Insert the hold-down pin retainer (A) slightly below IMPORTANT: The three pins must be positioned
the top surface of the cylinder block center splines, correctly during installation of the
as illustrated. cylinder block assembly or pump
failure could occur.
Insert the three hold-down pins (B) making sure the
pins are squarely positioned in the grooves. Apply Check to make sure the retainer guide is seated
petroleum jelly to keep pins held in position. squarely on all three hold-down pins.

Carefully position the slipper retainer guide on top of Carefully set aside for reassembly into the pump
the hold-down pins. housing.

Install the slipper retainer containing the slippers and

pistons into the cylinder block.

RX15757015,18C -19-22DEC97

25 cm3 (1.5 cu.in) hydraulic pump

Remove snap ring (A) and pump shaft (B). Replace seal
ring located underneath.

-UN-25OCT94
Drive the new seal ring far enough into the pump
housing to allow the snap ring to be inserted.
LX004996

LX,RHYC 004037-19-01OCT93

TM4574 (01DEC99) 70-10-29 6110 to 6510S Tractors

070200
PN=792
 Hydraulic Pump and Charge Pump/Hydraulic pump

40 cm3 (2.4 cu.in) hydraulic pump:

IMPORTANT: Seal MUST be replaced on pump if

shaft has been removed.

-UN-15DEC97
Remove retaining ring (A) and remove and discard used
seal (B). Seal may have to be pressed from the housing.

IMPORTANT: Prevent seal lip damage. Cover the

shaft splines before installing seal, if

RW18989A
seal is being replaced with shaft in the
pump housing.

Install new seal and retaining ring making sure retaining

ring is correctly seated in groove.

LX16517010,13B -19-01NOV99

TM4574 (01DEC99) 70-10-30 6110 to 6510S Tractors

070200
PN=793
 Hydraulic Pump and Charge Pump/Hydraulic pump

25 cm3 (1.5 in.3) and 40 cm3 (2.4 in.3) pumps:

Inspect housing for contamination with foreign material.

NOTE: Bearing preload adjustment can be omitted if the

same parts are used during assembly.

Install shaft (A).

Install yoke (B). Coat the yoke with clean hydraulic oil to

-UN-15DEC97
prevent premature wear.

IMPORTANT: YOKE bearing preload adjustment

MUST be performed if the yoke or its
bearing cones, cups or shims are

RW25882
replaced.
40 cm3 (2.4 cu.in.)
Adjust yoke bearing preload, if necessary. (See
“Adjusting Yoke Bearing Preload” in this Group.)

If YOKE, YOKE BEARING CONES and CUPS and A—Shaft

SHIMS are NOT replaced, perform the following B—Yoke
C—Bearing cone and cup
steps: D—Spacer
E—O-ring
Install bearing cones, then bearing cups (C) on either F—Shim
side of the yoke.

Install spacers (D) and O-rings (E).

IMPORTANT: Do not use damaged shims.

Install covers with shims (F) and tighten to 20—22 N·m

(170—190 lb-in.).

IMPORTANT: SHAFT bearing preload* adjustment

MUST be performed if pump housing,
shaft, valve body, or shaft bearing
cones and cups have been replaced.

Adjust shaft bearing preload*, if necessary. (See

“Adjusting Shaft Bearing Preload” in this Group.)

* 40 cm3 (2.4 in.3) hydraulic pump only LX16517010,14B -19-01NOV99

TM4574 (01DEC99) 70-10-31 6110 to 6510S Tractors

070200
PN=794
 Hydraulic Pump and Charge Pump/Hydraulic pump

25 cm3 (1.5 in.3) and 40 cm3 (2.4 in.3) pumps:

Position the pump housing horizontally.

Carefully install the cylinder block assembly (C) onto the

shaft making sure the three pins in the cylinder block

-UN-13DEC97
remain correctly positioned.

40 cm3 (2.4 in.3) pump:

Install correct bearing spacer (B) on the shaft with

RW25870
chamfer facing in toward the housing.

Install bearing cone (A). 40 cm3 (2.4 cu.in.)

25 cm3 (1.5 in.3) and 40 cm3 (2.4 in.3) pumps:

Turn the pump housing to the vertical position.

Lubricate surface of cylinder block assembly with clean

hydraulic oil.

Install new gasket on pump housing.

Install the pump cover and valve plate to pump housing

making sure valve plate is correctly positioned.

Tighten the screws.

25 cm3 (1.5 in3) pump . . . . . . . . . . . . . . 22—27 N·m (16—20 lb-ft)

40 cm3 (2.4 in3) pump . . . . . . . . . . . . . . 32—36 N·m (23—26 lb-ft)

LX16517010,15B -19-01NOV99

TM4574 (01DEC99) 70-10-32 6110 to 6510S Tractors

070200
PN=795
 Hydraulic Pump and Charge Pump/Hydraulic pump

ADJUST YOKE BEARING PRELOAD

IMPORTANT: Bearing preload adjustment must be

performed if yoke, or yoke bearing
cones and cups are replaced.

Assemble the bearing cone, cup, spacer, O-ring, and

a 0.25 mm (0.010 in.) shim under the bearing cover
on one side of the pump housing. Tighten bearing
cover to 20—22 N·m (170—190 lb-in.).

Turn the housing so the opposite side is up.

Install the bearing cone, cup, and spacer on the opposite

side rotating the yoke to seat the bearings.

Measure the distance between the top of the spacer (A)

and the housing surface (B), in two places 180˚ apart to
obtain an average dimension (adding the two
measurements and dividing by two).

-UN-08JUL97
REQUIRED PRELOAD SPECIFICATION

Preload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.18—0.23 mm
(0.007—0.009 in.)

RW18990
NOTE: If calculated shim thickness is greater than
0.020 in., an additional shim must be added
to the opposite side of the yoke. Shim kits are
available.

IMPORTANT: Do not use damaged shims. Shim

thickness at either pivot must not
exceed 0.020 in.

Calculate the necessary shims to provide correct preload

as follows:

0.028 in. Example of Average Depth Reading

- 0.008 in. Nominal Preload Specification

= 0.020 in. Required Shim Thickness

Install the correct shims and tighten bearing cover

to 20—22 N·m (170—190 lb-in.).

RX16517010,16B -19-22MAY98

TM4574 (01DEC99) 70-10-33 6110 to 6510S Tractors

070200
PN=796
 Hydraulic Pump and Charge Pump/Hydraulic pump

ADJUSTING SHAFT BEARING PRELOAD

40 cm3 (2.4 in.3) pump:

IMPORTANT: Bearing preload adjustment must be

-UN-15DEC97

-UN-15DEC97
performed if pump housing, shaft, valve
body, or shaft bearing cones and cups
have been replaced.

NOTE: Bearing spacer kits are available.

RW18991A

RW18992A
Install the thickest bearing spacer (A) on the shaft with
chamfer facing in toward the housing.

Install new bearing cone (B).

Install the housing on the valve body without the

gasket or the rotating group. Turn the shaft to seat the

-UN-15DEC97
bearings.

Install and tighten evenly the six special screws to

0.6 N·m (5 lb-in.).

RW18993A
Measure the gap between the valve body and the pump
housing at four locations to obtain an average dimension
(adding the four measurements and dividing by four).

Calculate the correct bearing spacer thickness as follows:

3.80 mm Thickness of bearing spacer

- 0.69 mm Average gap (example)
+ 0.08 mm Preload setting (± 0.03 mm)
+ 0.51 mm Compressed thickness of gasket

= 3.70 mm Required spacer thickness

Remove the valve body, bearing cone, and spacer.

Install the correct bearing spacer which comes closest to

the calculated required thickness. Chamfer must face in
toward the pump housing.

Assemble the pump and tighten the special screws

holding the pump housing to the pump cover to
32—36 N·m (23—26 lb-ft).

LX16517010,17B -19-01NOV99

TM4574 (01DEC99) 70-10-34 6110 to 6510S Tractors

070200
PN=797
 Group 15
Valves

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

KJD10166 -UN-18OCT94

Rockshaft Valve

Puller . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10166

Removing pressure relief valve

LX,7015 005841-19-01OCT93

SPECIAL TOOLS (DEALER FABRICATED)

Also refer to Section 99

LX,SELBST000297-19-02FEB93

Socket wrench insert for removing the endplates from

the SCV block or rockshaft valve

Take a standard, 17 mm (11/16 in.) across flats, hex.

socket insert with a 1/2 in. square drive socket. Turn the

-UN-04NOV97
outside diameter of the hex. end until it is 22.5 mm
(0.9 in.) across, to a distance of 13 mm (0.5 in.) from
the end.

LX1018866
LX,7015 007316-19-01NOV97

TM4574 (01DEC99) 70-15-1 6110 to 6510S Tractors

070200
PN=798
 Valves/Specifications

SPECIFICATIONS

Item Measurement Specification

Rockshaft Valve

Check valve spring Spring length 40 mm (1.57 in.)

Test length 34 mm (1.39 in.) at 4.5 to 5.5 N (1 to

1.2 lb) spring tension

Endplate to rockshaft valve, hex. Torque 45 N·m (33 lb-ft)

nuts

Pressure and discharge valves to Torque 90 N·m (66 lb-ft)

rockshaft valve

Stepper motor to valve housing, hex. Torque 10 N·m (8.5 lb-ft)

socket screws

Special stopper for check valve, to Torque 75 N·m (55 lb-ft)

rockshaft valve

Stopper for additional port to Torque 75 N·m (55 lb-ft)

rockshaft valve

Pressure relief valve to rockshaft Torque 64 N·m (47 lb-ft)

valve

Pressure and discharge valves to Clearance 0.1 to 0.2 mm (0.004 to 0.008 in.)
ball bearing

Priority Inlet Valve

Spring on valve spool Spring length 58.7 mm (2.31 in.)

Test length 42 mm (1.65 in.) at 241 N (54 lb)

spring tension

Spring on check valve* Spring length approx. 12.7 mm (0.5 in.)

Test length 8.5 mm (0.3 in.) at 13.7 to 16.4 N

(3.1 to 3.7 lb) spring tension

Main block to bracket Torque 100 N·m (75 lb-ft)

* If equipped LX,RRIF 000696-19-01APR98

TM4574 (01DEC99) 70-15-2 6110 to 6510S Tractors

070200
PN=799
 Valves/Repair instructions

REPAIR INSTRUCTIONS

IMPORTANT: Absolute cleanliness is essential • Check springs for wear, damage and deformation.
when working on hydraulic
components. Clean the area around • If necessary, use a 280 grain whetstone to rub
the valves thoroughly before impurities off surfaces.
removing or servicing components.

N
• Clean all components in a clean detergent, and dry
CAUTION: High pressure can exist at any them with compressed air. Also clean the oil
hydraulic connection. Avoid injury from passages with compressed air. Do NOT use shop
high-pressure leaks by relieving system towels to wipe the parts clean.
pressure before disconnecting the hydraulic
lines, fittings or connections. • Before assembly, coat all internal components with
clean hydraulic oil.
• Replace all seals, O-rings and back-up rings.
• The valves must NOT jam in the housing bores.

REPHIN,7015 -19-01AUG92

TM4574 (01DEC99) 70-15-3 6110 to 6510S Tractors

070200
PN=800
 Valves/Rockshaft valve

DIRECT CONTROL OF ROCKSHAFT

In the event of electrical failure, the rockshaft can be

controlled as follows:

-UN-28JUL94
1. Disconnect cable connection at stepper motor.
2. Leave the engine running.
3. Remove protective cap.
4. From the operator’s seat, use a screwdriver to press
down the pin until it engages, then turn slowly to the

LX005001
right for RAISING, or left for LOWERING.

LX,27020D000931-19-01MAR93

REMOVING THE ROCKSHAFT VALVE

NOTE: The stepper motor and pressure/discharge valves

can be repaired without removing the rockshaft
valve.

-UN-24OCT94
Remove 3rd or 4th SCV unit (if equipped). See
Group 30.

Remove protective cap and break plug connection (A) to

LX003702
stepper motor.

Disconnect hydraulic lines (C), take off the three hex.

nuts (B) and remove endplate (D).

Remove the studs.

NOTE: The valve plates between the rockshaft valve and

inlet priority valve, or between the rockshaft valve
and SCV unit may drop out.

LX,RRIL 000698-19-01APR97

TM4574 (01DEC99) 70-15-4 6110 to 6510S Tractors

070200
PN=801
 Valves/Rockshaft valve

REPAIRING ROCKSHAFT VALVE

-UN-14FEB96
LX012979
1—O-ring 7—Washer (4 used) 14—Special stopper 21—O-ring
2—Stopper 8—Woodruff key 15—O-ring 22—Back-up ring
3—Raising valve 9—Ball bearing 16—Spring 23—O-ring
4—Valve housing 10—Cam 17—Ball 24—O-ring
5—Stepper motor 11—Ball bearing 18—Ball seat 25—Shims
6—Hex. socket screw 12—O-ring 19—Cover 26—Protective cap
(4 used) 13—Lowering valve 20—Pressure relief valve

LX,RRIF 000709-19-01AUG95

TM4574 (01DEC99) 70-15-5 6110 to 6510S Tractors

070200
PN=802
 Valves/Rockshaft valve

Check spring tension of check valve.

Check ball seat (E).

Tighten stopper (D) to 75 N·m (55 lb-ft).

-UN-25OCT94
A—Ball
B—Spring
C—O-ring
D—Stopper

LX003698
E—Ball seat

LX,RRIL 000705-19-01JUN94

Replace pressure relief valve (C) with O-ring (D).

Replace O-ring (A) and back-up ring (B) in rockshaft

valve housing.

-UN-25OCT94
NOTE: Refer to Technical Manual “Operation and Tests”
for valve check.

LX003701
LX,RRIL 003590-19-02FEB93

If the valve housing remains in the bore, remove it using

special tool KJD10166 (A).

When installing the valve, tighten it to between 60 and

68 N·m (44 and 50 lb-ft).

-UN-25OCT94
LX000668

LX,RRIL 000699-19-01APR97

Remove raising and lowering valves. Replace O-rings

and back-up rings at valve sleeve.

IMPORTANT: If any of shims (H) are replaced, they

must be replaced with a shim of the
-UN-25OCT94

same thickness.

A—Back-up ring E—O-ring

B—O-ring F—Back-up ring
C—Back-up ring G—Valve sleeve
LX000670

(2 used) H—Shims
D—O-ring I—O-ring

LX,RRIL 000700-19-01FEB93

TM4574 (01DEC99) 70-15-6 6110 to 6510S Tractors

070200
PN=803
 Valves/Rockshaft valve

Tighten valve sleeve (A) to 90 N·m (66 lb-ft).

Check strength of spring. Replace O-rings and back-up

rings.

-UN-25OCT94
Assemble and install pressure and discharge valves.
Check depth to which they are screwed in.

A—Valve sleeve
B—Valve seat

LX000671
C—Valve spool
D—Shim (2 used)
E—Spring
F—O-ring
G—Gasket
H—O-ring
I—Back-up ring
J—Stopper
K—O-ring

LX,RRIL 000703-19-01APR97

DEPTH TO WHICH PRESSURE AND

DISCHARGE VALVES ARE SCREWED IN

Remove the stepper motor.

-UN-25OCT94
Check clearance between ball bearing (A) and valve
spool (B) using a feeler gauge.

Clearance must be 0.1 to 0.2 mm (0.004 to 0.008 in.).

LX000672
Add or remove shims under valve sleeves (C), if
necessary. Thickness of shim packs on l.h. and r.h.
sides must be the same.

Make sure valve sleeve is tightened to the correct torque

of 90 N·m (66 lb-ft).

Install the stepper motor.

IMPORTANT: After adjustment, it is important to

recalibrate the rockshaft control. See
the “Operation and Tests” manual.

LX,RRIL 000701-19-01APR97

TM4574 (01DEC99) 70-15-7 6110 to 6510S Tractors

070200
PN=804
 Valves/Rockshaft valve

CHANGING THE STEPPER MOTOR

Locate ball bearing (A) in valve housing.

-UN-25OCT94
LX000673
Fit spring washer (B) to shaft of stepper motor. Locate
ball bearing (C), cam (D) and O-ring (E). The step on
cam (D) must face toward the valve housing.

Locate stepper motor on valve housing and insert (but

-UN-25OCT94
not tighten) the hex. socket screws.

IMPORTANT: Recalibrate the rockshaft control every

time the stepper motor is changed. See
“Operation and Tests” manual.

LX000674
LX,RRIL 003581-19-01APR97

CENTERING THE STEPPER MOTOR

IMPORTANT: Before carrying out this adjustment,

make sure the ignition is off.

-UN-25JAN96
Remove cap from stepper motor.

Use a screwdriver to press down the pin on the stepper

motor and turn it slightly until it engages. While pressing
down on the pin, feel for the left and right stop positions
LX005001
of the stepper motor and adjust so that the distance from
stop to stop is the same. Then release the pin.

Tighten the hex. socket screws to 10 N·m (8.5 lb-ft).

LX,RRIL 003582-19-01APR97

TM4574 (01DEC99) 70-15-8 6110 to 6510S Tractors

070200
PN=805
 Valves/Rockshaft valve

INSTALLING ROCKSHAFT VALVE

Apply grease to O-ring (A) and valve plate (B) and

locate them on main block (C).

-UN-25OCT94
Attach studs (D) to the rockshaft valve. Screw in the
studs as far as they will go, then slacken them off by 1/4
of a turn.

LX000675
Locate O-ring (E) on rockshaft valve.

Only if a 3rd or 4th SCV unit is equipped, or a

special endplate for independent control valve, or the
endplate has provision for Power Beyond:

-UN-24OCT94
Apply grease to valve plate (F) and locate it on rockshaft
valve. For how to install 3rd or 4th SCV unit and
endplate, see Group 30.

IMPORTANT: Make sure that valve plates (B) and —

LX002364
if equipped — (F) are correctly located,
otherwise faults may occur in the
hydraulic system.

LX7015NA 017394-19-02APR98

Locate endplate (D) (remember to include O-rings!), and

tighten hex. nuts (B) to 45 N·m (33 lb-ft).

Join the plug connection for stepper motor (A) and put
on the protective cap. Reconnect hydraulic lines (C).
-UN-24OCT94
LX003702

LX,RRIF 002822-19-01APR98

TM4574 (01DEC99) 70-15-9 6110 to 6510S Tractors

070200
PN=806
 Valves/Installing the shuttle valves

INSTALLING THE SHUTTLE VALVES

-UN-21APR98
LX1020237
A—Left endplate D—Main block with priority F—3rd SCV unit* H—Right endplate
B—2nd SCV unit inlet valve G—4th SCV unit* K—Valve plates
C—1st SCV unit E—Rockshaft valve

On the right-hand side of valve block components (A, Rockshaft valve (E) has a valve plate in the recess
B, C, D, E and F) (viewed in the direction of travel), on its r.h. side only if a 3rd SCV unit (F) or a special
there is a recess which, depending on tractor endplate for an independent control valve is
equipment, may contain a valve plate (dime valve). equipped, or if the endplate has provision for Power
Beyond.
IMPORTANT: Make sure that valve plates (K) are
positioned correctly, otherwise they The 3rd SCV unit (F) has a valve plate in the recess
may cause malfunctions in the on its r.h. side only if a 4th SCV unit (G) or a
hydraulic system. special endplate for an independent control valve is
equipped, or if the endplate has provision for Power
If the 1st SCV unit (C) is equipped, a valve plate Beyond.
must be installed on its r.h. side.
No valve plate is ever installed in the recess at the
If the 2nd SCV unit (B) is equipped, a valve plate 4th SCV unit (G).
must be installed on its r.h. side.
Tractors with Power Fill brakes have a shuttle valve
A valve plate is used between the left endplate (A) installed in the bottom part of main block (D).
and the adjoining components (B or C) only if the
endplate has a connection for an external control line A further shuttle valve is installed between the two
(Load-Sensing line). control valves in the independent control valve (ICV).

A valve plate is installed on the r.h. side of the main

block (D), in the recess between it and rockshaft
valve (E).

* If equipped LX7015NA 017395-19-01NOV99

TM4574 (01DEC99) 70-15-10 6110 to 6510S Tractors

070200
PN=807
 Valves/Shuttle valves

SHUTTLE VALVE IN TRACTOR BRAKE

A shuttle valve is installed in the main block at the

Load-Sensing line connection (A). This shuttle valve is
for the tractor brake’s Load-Sensing signal.

-UN-19JUN98
LX1020668
LX,7015NA012204-19-01NOV99

SHUTTLE VALVE WITH INDEPENDENT

CONTROL VALVE

If an independent control valve is equipped, a valve plate

must be installed between the two control valves. See
Group 35.

LX,7015 012211-19-01APR97

TM4574 (01DEC99) 70-15-11 6110 to 6510S Tractors

070200
PN=808
 Valves/Main block with priority inlet valve

REMOVING THE MAIN BLOCK

Remove SCV units. See Group 30.

Remove rockshaft valve. See this Group.

-UN-25OCT94
Disconnect oil lines (A, B, C, D and E) at main block,
and plug the openings with stoppers.

Remove cap screws (F) and bracket (G).

LX003699
NOTE: The priority inlet valve and spring can be
removed while the main block is still in place. To
do this, just remove line (B) and the fitting.

LX,RRIF 002823-19-01APR97

Remove hex. nuts (A) and hex. socket screw (B).

-UN-24OCT94
LX002372
LX,RRIF 002827-19-25MAR92

TM4574 (01DEC99) 70-15-12 6110 to 6510S Tractors

070200
PN=809
 Valves/Main block with priority inlet valve

REPAIRING THE MAIN BLOCK — EXPLODED VIEW

-UN-24JUN98
LX1020341

A—Spool of priority inlet E—Fine sieve K—LS connection (brake) O—Test port stopper*, LS
valve F—Pressure relief valve L—Special adapter pressure
B—Spring G—Valve plate M—Valve plate P—Test port stopper, primary
C—Spring* H—O-ring N—Test port stopper, system pressure
D—Check valve with throttle J—LS connection (steering) pressure
bore*

* If equipped LX7015NA 017397-19-01APR98

TM4574 (01DEC99) 70-15-13 6110 to 6510S Tractors

070200
PN=810
 Valves/Main block with priority inlet valve

CHECKING THE CHECK VALVE*

Make sure that throttle bore (D) is clear. Check spring

(B).

-UN-25OCT94
A—Connector with O-ring
B—Spring
C—Valve body
C—Throttle bore

LX009367
* If equipped LX,7015 007165-19-01APR97

NOTE: The priority inlet valve can be removed while the

main block is still in place.

Check valve spool (B) and spring (C). Make sure that
the two throttle bores in the valve spool are clear.

-UN-25OCT94
Clean the filter screen in the valve spool (if equipped).

A—Connector with O-ring

B—Valve spool

LX009368
C—Spring

LX,7015 007166-19-01APR97

NOTE: The pressure relief valve and fine sieve can only
be removed after the main block has been
removed from the tractor.

Clean sieve (B) and check or replace the pressure relief

-UN-25OCT94
valve (A).

A—Pressure relief valve

B—Fine sieve
C—Seal ring

LX009369

LX,7015 007167-19-01APR97

TM4574 (01DEC99) 70-15-14 6110 to 6510S Tractors

070200
PN=811
 Valves/Main block with priority inlet valve

INSTALLING THE MAIN BLOCK

Secure the main block to bracket (B). Tighten hex. nuts

(A) and hex. socket screw (C) in relation to bracket.

-UN-24OCT94
LX002367
LX,RRIF 002825-19-01APR97

Connect up oil lines.

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

-UN-24OCT94
Install SCV units. See Group 30.

Install rockshaft valve. See this Group.

Secure the bracket.

LX002370
LX,RRIF 002829-19-02NOV99

TM4574 (01DEC99) 70-15-15 6110 to 6510S Tractors

070200
PN=812
 Valves/Oil filter and filter relief valve

CHECKING OIL FILTER HEAD

Ensure that check valve (A) closes properly.

IMPORTANT: For instructions on how to install oil

-UN-25JAN96
hoses, see Section 10, Group 05.

LX009371
LX,RHYB 002604-19-02NOV99

FILTER RELIEF VALVE

Ensure that the filter relief valve closes properly.

IMPORTANT: When removing the valve with the oil

-UN-25JAN96
filter head still installed, some of the
valve components may fall into the
filter.

A—Stopper

LX009370
B—O-ring
C—Pin
D—Spring
E—Washer
F—O-ring
G—Valve cone

LX7015NA 017396-19-01APR98

TM4574 (01DEC99) 70-15-16 6110 to 6510S Tractors

070200
PN=813
 Group 20
Rockshaft and Rockshaft Cylinder

SPECIFICATIONS

Item Measurement Specification

Position sensor housing to bearing Torque 5 N·m (3.7 lb-ft)

block, cap screws

Lift arms to rockshaft, cap screws Torque 115 N·m (85 lb-ft)

Bearing block to differential housing, Torque 400 N·m (300 lb-ft)

cap screws

Power supply to position sensor Voltage 4.8 to 5.5 volts

Power output of position sensor (lift Voltage 3.5 to 4.5 volts

arms in lowest position)

Difference in voltage with lift arms in Voltage 1.5 volts (min.)

highest and lowest positions

LX,RRIB 000491-19-01APR96

ELECTRONIC HITCH CONTROL UNIT (HCU)

To replace the electronic hitch control unit (HCU), see

Section 90, Group 10.

To calibrate the electronic hitch control unit (HCU), see

Section 270, Group 15.

LX,7020 009475-19-01APR96

TM4574 (01DEC99) 70-20-1 6110 to 6510S Tractors

070200
PN=814
 Rockshaft and Rockshaft Cylinder/Position sensor

REMOVING POSITION SENSOR AND

TOOTHED SEGMENT

Carefully clean the area around the position sensor

installation (A).

-UN-10APR96
Remove protective cap (B).

LX010728
LX,7020 009476-19-01APR96

Break cable connection and take the four cap screws out
of housing (A).

To replace the toothed segment (C), remove the two

hex. socket screws (B) from the rockshaft.

-UN-12OCT94
LX000505
LX,RRIB 000494-19-01APR97

ATTACHING THE TOOTHED SEGMENT

The lift arms must be in the lowest possible position. As

shown, attach toothed segment of position sensor to the
rockshaft. The collar on the toothed segment must be on

-UN-25OCT94
the left-hand side (viewed in direction of travel).

Tighten the two hex. socket screws (A) to 10 N·m

(7.5 lb-ft).

LX000511

LX,RRIB 000500-19-01APR97

TM4574 (01DEC99) 70-20-2 6110 to 6510S Tractors

070200
PN=815
 Rockshaft and Rockshaft Cylinder/Position sensor

EXPLODED VIEW

-UN-27NOV97
LX1018847
A—Rockshaft D—O-ring F—Washer (4 used) H—Protective cap
B—Toothed segment E—Position sensor G—Cap screw (4 used)
C—Hex. socket screw
(2 used)

LX7020AD 014751-19-01NOV97

INSTALLING THE POSITION SENSOR

IMPORTANT: Lift arms (A) must be in their lowest

position possible!

-UN-25OCT94
Install O-ring on housing. From behind, put the position
sensor straight in. Tighten the four cap screws (B) to
5 N·m (3.7 lb-ft). Make the plug connection.

After replacing the position sensor, check it and

LX000567
recalibrate the rockshaft control. See Section 270,
Group 15.

LX7020NA 017386-19-01APR98

TM4574 (01DEC99) 70-20-3 6110 to 6510S Tractors

070200
PN=816
 Rockshaft and Rockshaft Cylinder/Position sensor

Put the protective cap (B) on position sensor (A). Press

the cap on until it clicks into place.

-UN-10APR96
LX010728
Feed the cables through cable guide (C). Make sure that
the cables are not bent or jammed.

-UN-22APR96
LX010729
LX,7020 009479-19-01APR96

TM4574 (01DEC99) 70-20-4 6110 to 6510S Tractors

070200
PN=817
 Rockshaft and Rockshaft Cylinder/Rockshaft

REMOVING THE ROCKSHAFT

IMPORTANT: If both lift links and cylinders are to be

removed, first remove position sensor
(A) and toothed segment from

-UN-25OCT94
rockshaft.

Remove the upper pins (B) from the lift links and
rockshaft cylinders. Take cover off intake filter (C).
Remove cap screw (D). Mark position of lift arms relative

LX000506
to rockshaft, and remove lift arms.

LX,RRIB 000495-19-01APR98

TM4574 (01DEC99) 70-20-5 6110 to 6510S Tractors

070200
PN=818
 Rockshaft and Rockshaft Cylinder/Rockshaft

-UN-24OCT94
LX000504
A—Bearing block D—Wiper seal G—Washer J—Washer (8 used)
B—Bushing E—Back-up ring H—Cap screw K—Position sensor
C—Rockshaft F—Lift arm I—Cap screw (8 used) L—Spring pin

LX,RRIB 000493-19-01FEB92

Remove rockshaft.

NOTE: To change bushings and gaskets, push the

rockshaft to the opposite side until the bushing is
free.
-UN-25OCT94
LX000507

LX,RRIB 000496-19-15APR91

TM4574 (01DEC99) 70-20-6 6110 to 6510S Tractors

070200
PN=819
 Rockshaft and Rockshaft Cylinder/Rockshaft

ASSEMBLING ROCKSHAFT

Install bearing bushings (A) with the slot facing

downward.
Coat inside of bearing bushings with grease.

-UN-25OCT94
LX000508
LX,RRIB 000497-19-01MAR92

Install seal ring (A) 5 mm (0.2 in) from the outer edge of
the bearing block with the seal lip facing outward. Coat
the seal lip with grease.

Locate back-up ring.

-UN-25OCT94
Coat rockshaft spline with grease and install rockshaft.

A—Seal ring
B—Back-up ring

LX000509
LX,RRIB 000498-19-01MAR92

Place lift arms on rockshaft. Make sure lift arms are in

correct position.
Tighten the two cap screws (A) on lift arms to 115 N·m
(85 lb-ft).

-UN-25OCT94
Re-attach rockshaft cylinder and lift links.

Install position sensor and toothed segment.

Lubricate rockshaft bearings.

LX000510
LX,RRIB 000499-19-01MAR92

TM4574 (01DEC99) 70-20-7 6110 to 6510S Tractors

070200
PN=820
 Rockshaft and Rockshaft Cylinder/Rockshaft cylinder

REMOVING ROCKSHAFT CYLINDERS

IMPORTANT: Before removing either of the two

rockshaft cylinders, remove the
position sensor or hold the lift arms in

-UN-25OCT94
the middle position.

Disconnect pressure line (B) and remove pins (A). The

pins have M10 threads and can be extracted using a
screw.

LX000569
LX,RRIB 000505-19-01OCT93

REPAIRING ROCKSHAFT CYLINDER

Change bearing. Remove snap ring (B) and press out

bearing (A).

-UN-25OCT94
Bearing must be installed with its groove at right angles
to center line of cylinder.

L110214
LX,RRIB 000506-19-15APR91

Remove piston rod.

Use a screwdriver to unclip snap ring (A) and pry it over
the shoulder of piston rod groove.
Turn piston rod to remove snap ring.

-UN-25OCT94
Pull piston rod out of cylinder.

L115389
-UN-18OCT94
L115387

LX,RRIB 000507-19-15APR91

TM4574 (01DEC99) 70-20-8 6110 to 6510S Tractors

070200
PN=821
 Rockshaft and Rockshaft Cylinder/Rockshaft cylinder

CHANGING THE ROCKSHAFT CYLINDER

GASKET

The chamfers on bushings (B) and (D) must face the

snap rings (E).

-UN-25OCT94
The sealing lip on seal ring (C) must face inward.

A—Wiper seal
B—Bushing

LX009518
C—Seal ring
D—Bushing
E—Snap ring
LX7020AD 014755-19-01NOV97

ASSEMBLING ROCKSHAFT CYLINDER

Slide snap ring and piston rod into cylinder.

Use piston rod to press snap ring to cylinder base. Press
one end of snap ring over the shoulder of piston rod

-UN-18OCT94
groove. Turn piston rod until snap ring engages in piston
rod groove.

L115388
LX,RRIB 000511-19-15APR91

INSTALLING THE ROCKSHAFT CYLINDER

Secure pins (A) with cotter pins.

Attach pressure line (B). Make sure that the line does

-UN-25OCT94
not touch or chafe against anything.

Lubricate rockshaft cylinder bearings.

LX000569
LX,RRIB 000510-19-01NOV97

TM4574 (01DEC99) 70-20-9 6110 to 6510S Tractors

070200
PN=822
 Rockshaft and Rockshaft Cylinder/Rockshaft cylinder

TM4574 (01DEC99) 70-20-10 6110 to 6510S Tractors

070200
PN=823
 Group 25
Three-Point Hitch

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Draft link pin tool kit . . . . . . . . . . . . . . . . . . JDG947

Pressing out the draft link bearing pins

-UN-18SEP97
JDG947
LX,JDG947 -19-01AUG97

LX001364 -UN-16MAR95

Manually-operated hydraulic pump . . . . . . . D01019AA

Pressing out the draft link bearing pins

LX,7025 008472-19-01AUG95

SPECIFICATIONS

Item Measurement Specification

Trailer hitch to transmission case, Torque 340 N·m (250 lb-ft)

hex. socket screws

Stabilizer console to final drive Torque 700 N·m (520 lb-ft)

housing, cap screws

Draft sensor to draft link bearing Torque 12 N·m (9 lb-ft)

pins, cap screws

Draft sensor voltage output Voltage 4 volts

LX,RRID 000577-19-01MAR92

TM4574 (01DEC99) 70-25-1 6110 to 6510S Tractors

070200
PN=824
 Three-Point Hitch/Bearing pins or draft-sensing pins

REMOVING DRAFT-SENSING PINS OR

DRAFT LINK BEARING PINS

Remove snap ring (A) and bushing (B). Remove pin (C)
and bushing (D). Take draft links off bearing pins or

-UN-25OCT94
draft-sensing pins.

LX009511
LX,RRIDNA000578-19-01JUN94

If a swinging drawbar is equipped, remove it.

Remove guard (D) from underneath the differential

housing by taking out cap screws (C).

-UN-17OCT97
LX1018013
LX7020 014757-19-01NOV97

To remove the draft sensors, mark the plug connection

(C), and then break the connection. Take out hex. socket
screws and pull the sensors out of the bearing pins.

To remove the bearing pins, remove stopper (B) and pull

-UN-17OCT95
out retaining pin (A). To facilitate removal, the retaining
pin has an M8 thread.

LX011787

LX,RRIDNA002869-19-01AUG97

TM4574 (01DEC99) 70-25-2 6110 to 6510S Tractors

070200
PN=825
 Three-Point Hitch/Bearing pins or draft-sensing pins

Pressing out the draft link bearing pins

-UN-17OCT95
1. Insert thrust pilot JDG947-1* (A) into the bore in the
bearing pin (B) that is to be pressed out. Insert thrust
cap JDG947-3* into the thrust pilot.

LX011789
2. Connect hydraulic ram JT07265* (C) to
manually-operated pump D01019AA and locate it as

-UN-17OCT95
shown in the illustration.

LX011790
3. Actuate the manually-operated pump and press the
bearing pin out as far as possible. Release pressure.

-UN-17OCT95
LX011791
4. Remove the thrust cap and insert a thrust spacer* (D)
into the thrust pilot. Insert the thrust cap into the thrust

-UN-17OCT95
spacer.

IMPORTANT: To prevent tool damage, always press

against the thrust cap!

LX011839
5. Locate the hydraulic ram once again as shown.
Actuate the manually-operated pump and press the

-UN-17OCT95
bearing pin out as far as possible.

LX011840

6. To press bearing pin (B) all the way out, add the
remaining thrust spacers (there are 7 of them in all) one
-UN-17OCT95

at a time as described above.

Hold on to the bearing pin to stop it from falling out.

LX011841

* Included in tool kit JDG947 LX,7025NA008476-19-01AUG97

TM4574 (01DEC99) 70-25-3 6110 to 6510S Tractors

070200
PN=826
 Three-Point Hitch/Bearing pins or draft-sensing pins

ASSEMBLING DRAFT-SENSING PINS

IMPORTANT: Cleanliness is of the utmost importance

when assembling and adjusting.

-UN-17OCT95
NOTE: There is another metal rod inside the bearing pin.
It is held in place with adhesive.

Position draft sensor in bearing pin and tighten the three

hex. socket screws, leaving just enough slack to allow

LX011842
the sensor to turn.

When installing, make sure that the cut-out for the

retaining pin (F) is in the correct position.
A—Bearing pin
B—Draft sensor
C—O-ring
D—Hex. socket screw (3 used)
E—Draft-sensing pin
F—Cut-out for retaining pin

LX,RRIE 002847-19-01APR97

INSTALLING DRAFT-SENSING PINS OR

BEARING PINS

IMPORTANT: Coat the bearing pin and retaining pin

with assembly paste L102219 before

-UN-10DEC97
installing.

Locate the bearing pin in differential housing so that the

retaining pin can be inserted into the bore.

LX1018869
IMPORTANT: The threaded bore on the retaining pin
must face downward.

Put on stopper (A).

For draft-sensing pins, make connections as follows:

Connect plug (B) of the right-hand draft sensor to the
red plug on the wiring harness.
Connect the plug of the left-hand draft sensor to the
green plug on the wiring harness.

LX7020AD 014762-19-01NOV97

TM4574 (01DEC99) 70-25-4 6110 to 6510S Tractors

070200
PN=827
 Three-Point Hitch/Adjusting the draft sensor

CHECKING AND ADJUSTING THE DRAFT

SENSOR

IMPORTANT: The draft links must be DETACHED

from the bearing pin when the
adjustment is made.

Before making the adjustment, refer to the “Operation

and Tests” manual, Section 270, Group 15.

LX,7025NA012151-19-01AUG97

Attach guard (D). Make sure that the cables for the draft
sensors do not become trapped. Tighten cap screws (C).

Re-attach swinging drawbar, if equipped.

-UN-17OCT97
LX1018013
LX7020 014758-19-01NOV97

TM4574 (01DEC99) 70-25-5 6110 to 6510S Tractors

070200
PN=828
 Three-Point Hitch/Adjusting the draft sensor

TM4574 (01DEC99) 70-25-6 6110 to 6510S Tractors

070200
PN=829
 Group 30
Selective Control Valves and Couplers

SPECIAL TOOLS (DEALER FABRICATED)

Also refer to Section 99

LX,SELBST000297-19-02FEB93

Socket wrench insert for removing the end plates from

the SCV block

Take a standard, 17 mm (11/16 in.) across flats, hex.

socket insert with a 1/2 in. square drive socket. Turn the

-UN-04NOV97
outside diameter of the hex. end until it is 22.5 mm
(0.9 in.) across, to a distance of 13 mm (0.5 in.) from
the end. De-burr.

LX1018866
LX,7030 007316-19-01NOV97

OTHER MATERIAL

Number Name Use

T43513 (TY9371*) Threadlock and Sealer Lock spool end to control valve
(High Strength)

R117738 Special Grease SCV end cap mechanism

* Smaller Size RX15517020,1 -19-13SEP93

TM4574 (01DEC99) 70-30-1 6110 to 6510S Tractors

070200
PN=830
 Selective Control Valves and Couplers/Specifications

SPECIFICATIONS

Item Measurement Specification

Selective Control Valves

Detent centering spring Free length (approx.) 56 mm (2.2 in.)

Test length 28.5 mm at 136—156 N
(1.1 in. at 30—35 lb force)

Poppet load check valve spring Free length (approx.) 21.5 mm (0.9 in.)
Test length 17.8 mm at 4—5.8 N
(0.7 in. at 0.9—1.3 lb force)

Small detent orifice spring Free length (approx.) 13 mm (0.5 in.)

Test length 9 mm at 3.2—4.0 N
(0.35 in. at 0.7—0.9 lb force)

Metering valve spring 2 Free length (approx.) 29 mm (1.1 in.)

Test length 20 mm at 60—72 N
(0.8 in. at 13.5—16.2 lb force)

Metering valve spring 1 Free length (approx.) 32 mm (1.25 in.)

(old version) Test length 25 mm at 82—102 N
(1.0 in. at 18—23 lb force)

Metering valve spring 1 Free length (approx.) 29 mm (1.1 in.)

(new version) Test length 20 mm at 60—72 N
(0.8 in. at 13.5—16.2 lb force)

Spring on detent kickout Free length (approx.) 21 mm (0.8 in.)

relief valve 2 Test length 18 mm at 32—44 N
(0.7 in. at 7—10 lb force)

End cover to SCV, hex. nuts Torque 35 to 50 N·m (26 to 37 lb-ft)

Load check poppet valve plug Torque 45 N·m (34 lb-ft)

Detent end cap screws Torque 11 N·m (8 lb-ft)

Metering valve plug 2 Torque 65 N·m (48 lb-ft)

Metering valve plug 1 Torque 65 N·m (48 lb-ft)

(new version)

Pressure compensator valve Torque 82 N·m (60 lb-ft)

plug 2

1 Series 200 SCV

2 Series 300 SCV LX,7035NA004843-19-01NOV99

TM4574 (01DEC99) 70-30-2 6110 to 6510S Tractors

070200
PN=831
 Selective Control Valves and Couplers/Repair instructions

GENERAL REPAIR PROCEDURES—SELECTIVE CONTROL VALVES AND COUPLERS

NOTE: Before beginning the repair, review the Disassembly and Assembly
following guidelines. These are provided to
emphasize the need for attention to detail and • The detent selector switch and metering
care when servicing the selective control valve knob assemblies must be removed before
valves. servicing the valve housing. Do NOT remove

N
the knobs unless the valve assemblies are
CAUTION: High pressure can exist at any already removed from the SCV block.
hydraulic connection. Avoid injury from
high-pressure leaks by relieving system • SCV control valve and valve components must
pressure before disconnecting any be held with a holding fixture using BRASS
hydraulic lines, fittings or connections. jaws. Valve components are critically machined
and can be easily damaged.
IMPORTANT: Absolute cleanliness is essential
when working on the hydraulic • Replace all seals, O-rings and back-up rings.
system. Contamination can lead to
severe damage or unsatisfactory • Lubricate valves with clean hydraulic oil and
performance. The area around the coat non-oiled detent parts with R117738
valve MUST BE CLEANED Special Grease.
THOROUGHLY before valve
components are removed or • Tighten fasteners to the prescribed torque.
serviced.
Cleaning and Inspection
Removing and Installing
• Clean the machined mounting surfaces of the
• Selective control valve must be marked and SCV housing and end covers of rust or contam-
installed in the original position from ination using a 280 grit honing stone.
which it was removed. Service replacement
selective control valves can be placed in • Clean all parts with clean solvent. Use
any location in the valve assembly. moisture-free compressed air to dry parts
and to clear oil passages of any contamina-
• SCVs can be removed for service individually tion. DO NOT use shop towels to dry parts.
or, in some instances, be serviced on the
tractor without removal. • Valve components must not bind in housing
bores.
Repair
• Check all springs for wear, damage and dis-
• Most valve components are serviced as com- torsion.
plete kits.

• O-rings, gaskets and back-up rings are

supplied together with service kits.

LX15517020,4 -19-01JUN94

TM4574 (01DEC99) 70-30-3 6110 to 6510S Tractors

070200
PN=832
 Selective Control Valves and Couplers/Removal

SCV IDENTIFICATION

Two types of SCV are available:

1. 200 Series SCV - detent knob (B) with two operating

-UN-02JUN92
positions.

2. 300 Series SCV - detent knob (A) with three operating

positions.

RW20986
LX,7035NA004834-19-01JUN94

REMOVING SELECTIVE CONTROL VALVES

IMPORTANT: Reduce pressure in hydraulic system to

zero and lower the lift arms fully.

-UN-25OCT94
Remove locknut (A) first, then special nut (B). Disengage
bowden cable.

Disconnect oil leak-off lines.

LX009504
LX7030AD 014763-19-01NOV97

If a 2nd SCV is equipped, remove the lift arm. See

Group 20.

If a 4th SCV is equipped, or a special endplate2 is in

position 4, remove the lift arm. See Group 20.

-UN-25OCT94
Place a small container beneath the SCV to trap any oil
that escapes.

Remove the three hex. nuts (A) or cap screws1. To do

LX009505
this, use the socket wrench insert (see “Special Tools -
Dealer-Fabricated).

IMPORTANT: There are valve plates between the

various valves. Take care not to lose
any of the plates.

Take off endplate (B) and SCV unit.

1 With one SCV

2 With independent control valve (ICV) LX7030 018659-19-01MAY98

TM4574 (01DEC99) 70-30-4 6110 to 6510S Tractors

070200
PN=833
 Selective Control Valves and Couplers/Repair

SERIES 300 SELECTIVE CONTROL VALVE—EXPLODED VIEW

-UN-14JAN00
LX1023468

A—Selector knob F—Detent housing M—Hex. socket screw P—O-ring

B—Relief valve G—Control valve (2 used) Q—Metering valve
C—Hex. socket screw H—Check valve N—Pressure compensator R—Housing
(2 used) J—Check valve valve S—Back-up ring
D—Washer (2 used) K—O-ring O—Valve plate* T—O-ring
E—O-ring L—Seal plate

* If equipped LX,7030NA007232-19-01NOV99

TM4574 (01DEC99) 70-30-5 6110 to 6510S Tractors

070200
PN=834
 Selective Control Valves and Couplers/Repair

SERIES 200 SELECTIVE CONTROL VALVE—EXPLODED VIEW

-UN-14JAN00
LX1024050

A—Selector knob F—Seal plate L—Seal plate P—Housing

B—Hex. socket screw G—Back-up ring M—Hex. socket screw Q—Metering valve, old
(2 used) H—O-ring (2 used) version
C—Washer (2 used) J—Check valve N—Valve plate* R—Metering valve, new
D—Detent housing K—O-ring O—O-ring version
E—Control valve

* If equipped LX7030NA 017391-19-01NOV99

TM4574 (01DEC99) 70-30-6 6110 to 6510S Tractors

070200
PN=835
 Selective Control Valves and Couplers/Repair

REPLACE CONTROL KNOBS

IMPORTANT: To prevent damaging the internal parts,

remove the knob assemblies from the
SCV housing. DO NOT remove the

-UN-02JUN92
control knobs on the SCV.

Remove the detent or metering valve knob assembly

from valve housing. Press the pin (A) out and remove
the knob.

RW20997
RX15007020,13 -19-25JUN92

For DETENT SELECTOR knob, perform the following

steps:

Install plate (B) on cap (A).

-UN-05AUG96
Install V-seal packing (C) approximately half way on the
cap making sure the packing is positioned as illustrated.

Align the holes in knob (D) with the hole in cap (A). Use
the knob to complete the installation of the V-seal

RW70417
packing. Make sure the bottom lips of the packing do not
invert.

Install pin (E).

A—Cap
B—Plate
C—V-Seal Packing
D—Detent Selector Knob
E—Pin
F—Seal Protector
RX16537020,3 -19-19AUG96

INSPECT POPPET LOAD-CHECK VALVES

NOTE: The Series 300 SCV uses two load-check valves.

Inspect parts (A—D).

-UN-02JUN92
NEW SPRING SPECIFICATION

Free Length . . . . . . . . . . . . . . . . . . 21.5 mm (0.9 in.) (approximate)

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . 17.8 mm at 4—5.8 N
RW20992

(0.7 in. at 0.9—1.3 lb force)

Install valve assembly making sure recessed side of

spacer ring (B) is positioned toward spring (C). Tighten
plug (A) to 45 N·m (34 lb-ft).
A—Plug
B—Spacer ring
C—Spring
D—Poppet valve

LX15517020,12 -19-01NOV99

TM4574 (01DEC99) 70-30-7 6110 to 6510S Tractors

070200
PN=836
 Selective Control Valves and Couplers/Repair

INSPECT PRESSURE COMPENSATOR

VALVE—300/301 SERIES

NOTE: The pressure compensator valve is serviced as a

kit. O-rings are included in the SCV overhaul kit.

-UN-02JUN92
Visually inspect the compensator valve. Valve should
slide into the housing without binding.

Install valve (B) with new O-ring on plug. Tighten plug

RW20993
(A) to 82 N·m (60 lb-ft).

LX15007020,6A -19-01APR97

INSPECT METERING
VALVE—300/301 SERIES

IMPORTANT: Do not attempt to remove the metering

valve knob with the valve remaining in

-UN-08SEP93
the housing.

NOTE: The metering valve is serviced as a kit.

Inspect metering valve parts (A—C). Valve (C) should

RW25043
slide smoothly in the housing bore.

NEW SPRING SPECIFICATION - 300 SERIES

Free length (approx.) . . . . . . . . . . . . . . . . . . . . . . . 29 mm (1.1 in.)

Test length . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 mm at 60—72 N
(0.8 in. at 13.5—16.2 lb)

NEW SPRING SPECIFICATION - 301 SERIES

Free length (approx.) . . . . . . . . . . . . . . . . . . . . . . . 50.8 mm (2 in.)

Test length . . . . . . . . . . . . . . . . . . . . . . . . . . 20 mm at 38—42.5 N
(0.8 in. at 8.5—9.5 lb)

Turn the control knob in the “rabbit” direction at least

one turn and install the metering valve assembly.

Tighten plug (A) to 65 N·m (48 lb-ft).

LX15517020,14 -19-01APR97

TM4574 (01DEC99) 70-30-8 6110 to 6510S Tractors

070200
PN=837
 Selective Control Valves and Couplers/Repair

INSPECT METERING VALVE—200 SERIES

(OLD VERSION)

IMPORTANT: Do not attempt to remove the metering

valve knob (C) with the valve remaining

-UN-17JUL98
in the housing.

Take the hex. socket screws out of detent assembly (A).

Use control valve (B) to pull the detent assembly a short
distance out of the housing. Rotate the detent assembly

RW70878A
enough to remove the metering valve knob assembly
(C).

NOTE: The metering valve is serviced as a kit.

Inspect the metering valve parts. Replace parts (D—F).

NEW SPRING SPECIFICATION

-UN-08SEP93
Free Length . . . . . . . . . . . . . . . . . . 32 mm (1.25 in.) (approximate)
Test Length . . . . . . . . . . . . . . . . . . . . . . . . . 25 mm at 82—102 N
(1.0 in. at 18—23 lb force)

RW25045
Install the valve parts (C—H) until the metering valve
bottoms in housing. Loosen the valve one half to one full
turn.

Install control valve (B) and detent assembly (A). Hand

tighten the hex. socket screws, then tighten to 11 N·m A—Detent assembly E—Back-up ring
(8 lb-ft). B—Control valve F—O-ring
C—Knob assembly G—Metering valve
D—Seal H—Spring

LX15007020,7A -19-01NOV99

TM4574 (01DEC99) 70-30-9 6110 to 6510S Tractors

070200
PN=838
 Selective Control Valves and Couplers/Repair

INSPECT METERING VALVE—200 SERIES

(NEW VERSION)

IMPORTANT: Do not attempt to remove the metering

valve knob with the valve remaining in

-UN-22NOV99
the housing.

NOTE: A repair kit is available for the metering valve.

LX1024052
Inspect metering valve parts (B—E). Valve (E) should
slide smoothly in the housing bore.

NEW SPRING SPECIFICATION

Free Length . . . . . . . . . . . . . . . . . . . 29 mm (1.1 in.) (approximate) A—Selector knob

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . 20 mm at 60—72 N B—Plug
(0.8 in. at 13.5—16.2 lb) C—O-ring
D—Spring
Turn the control knob in the “rabbit” direction at least E—Valve
one turn and install the metering valve assembly.

Tighten plug (B) to 65 N·m (48 lb-ft).

LX7030NA 020846-19-01NOV99

TM4574 (01DEC99) 70-30-10 6110 to 6510S Tractors

070200
PN=839
 Selective Control Valves and Couplers/Repair

REPAIRING THE CONTROL VALVE—300 SERIES

-UN-12JAN00
LX1023469
A—Control valve G—O-ring L—Detent sleeve Q—Spring
B—Spring seat H—Retainer M—Washer R—Spring seat
C—Spring I—Wave springs (2 used) N—O-ring S—Screw
D—Detent piston assembly J—Float detent sleeve O—Sealing ring T—O-ring
E—Pin K—Balls (4 used) P—Spring seat U—Back-up ring
F—Wiper ring

IMPORTANT: To prevent SCV malfunction, clean Disassemble and inspect the control valve assembly
all thread-locking material from as required.
threads on screw (S) and inside the
control valve (A).

LX15517020,16 -19-01NOV99

TM4574 (01DEC99) 70-30-11 6110 to 6510S Tractors

070200
PN=840
 Selective Control Valves and Couplers/Repair

NOTE: The kickout relief valve is serviced as a kit.

Remove detent kickout relief valve from cap (A) using a

small rod through hole (B).

-UN-08SEP93
-UN-02JUN92
Disassemble and inspect parts (C—J) making sure
orifices are clear of contamination.

NEW SPRING SPECIFICATION

RW20998

RW25046
Free Length (approximate) . . . . . . . . . . . . . . . . . . . . 21mm (0.8 in.)
Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . 18 mm at 32—44 N
(0.7 in. at 7—10 lb force)

Lubricate the new O-rings and backup ring. Install O-ring

(C) from OPPOSITE end of valve (D) to prevent cutting
the O-ring.

Lubricate the valve assembly and install in cap using a

-UN-02JUN92
brass drift.

Lubricate and install O-ring (K) in cap.

RW21000
A—Spool Cap
B—Access Hole
C—O-Ring
D—Relief Valve Plug
E—Poppet Valve
F—Ring
G—Spring
H—Adjusting Screw
I—O-Ring
J—Backup Ring
K—O-Ring

RX15517020,17 -19-04NOV96

Remove the detent piston assembly from the control

valve. Access the detent assembly using an O-ring tool
through the elongated hole (A) and hole (B).

Inspect the spring seat (C) and spring (D).

-UN-12JUN92

-UN-12JUN92

NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . . 13 mm (0.5 in.)

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 mm at 3.2—4 N
RW21003

RW21004

(0.35 in. at 0.7—0.9 lb force)

Replace parts (E) and (F).

A—Elongated Hole
B—Hole
C—Spring Seat
D—Spring
E—O-Ring
F—Backup Ring

RX15007020,21 -19-04NOV96

TM4574 (01DEC99) 70-30-12 6110 to 6510S Tractors

070200
PN=841
 Selective Control Valves and Couplers/Repair

Install the spring and spring seat (A) on the detent piston
using a small amount of petroleum jelly to hold parts in
position.

Align the hole (B) in the detent piston with the elongated

-UN-12JUN92

-UN-12JUN92
hole in the control valve (C).

Carefully install the detent piston with the control valve

positioned vertically. Use a small rod to push the detent
piston into position.

RW21005

RW21006
Install the pin (D) into hole (B) after installing the piston
assembly.

IMPORTANT: The detent piston assembly must be A—Spring Seat

able to move up and down if correctly B—Hole
installed. C—Control Valve
D—Pin
Remove the assembly from the valve if detent piston
does not move. Align the spring seat again and install
vertically into the valve.

RX15007020,22 -19-25JUN92

TM4574 (01DEC99) 70-30-13 6110 to 6510S Tractors

070200
PN=842
 Selective Control Valves and Couplers/Repair

IMPORTANT: Control valve must be securely held

using a vise with BRASS jaws. Failure
to use brass jaws will result in damage
to the control valve requiring complete
valve replacement.

-UN-12JUN92

-UN-12JUN92
NOTE: Apply a light coating of R117738 special grease
when assembling the following metal detent parts.

Install the control valve in a vertical position using a vise

RW21007

RW21008
with brass jaws.

Install shear ring (A) and O-ring (B).

Install retainer (C) with smaller inner ring positioned up.

Install the two wave springs (D) making sure the cut
ends are not together.

-UN-12JUN92

-UN-12JUN92
Install the float detent sleeve (E) with the notches
positioned up.

Install the four steel balls (F) using a small amount of

RW21009

RW21010
R117738 special grease to hold the balls in position.

Install the detent sleeve (G) with the notches positioned

up.

Install washer (H) and O-ring (I).

Install ring (J) (with notches positioned up), remembering

-UN-12JUN92

-UN-12JUN92
to include back-up ring (N), O-ring (O) and spring seat
(K).

Inspect and install spring (L) and spring seat (M).

RW21011

RW21012
NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . . 56 mm (2.2 in.)

Test Length . . . . . . . . . . . . . . . . . . . . . . . 28.5 mm at 136—156 N
(1.1 in. at 30—35 lb force)

A—Shear Ring H—Washer

B—O-Ring I—O-Ring
C—Retainer J—Ring
-UN-23NOV99

-UN-12JUN92

D—Wave Springs K—Spring Seat

(2 used) L—Spring
E—Float Detent Sleeve M—Spring Seat
F—Steel Balls (4 used) N—Back-up Ring
G—Detent Sleeve O—O-Ring
LX1024053

RW21014

LX15517020,18 -19-01NOV99

TM4574 (01DEC99) 70-30-14 6110 to 6510S Tractors

070200
PN=843
 Selective Control Valves and Couplers/Repair

Install a new O-ring on screw (A) and apply T43513

Threadlock and Sealer to the thread.

Install screw (A) and tighten to 11 N·m (8 lb-ft).

-UN-12JUN92
IMPORTANT: Allow a minimum of 30 minutes cure
time before installing control valve.

RW21015
LX15517020,19 -19-01NOV99

Inspect O-ring (B) for correct position. Use petroleum

jelly to hold O-ring.

Install new parts (A), (C), and (D) in spool cap.

-UN-08SEP93

-UN-12JUN92
A—O-Ring
B—O-Ring
C—O-Ring
D—Backup Ring

RW25047

RW21017
RX15517020,20 -19-13SEP93

Install control valve assembly (A) through spool cap (C).

Install knob assembly making sure notches (D) align

correctly.

-UN-07AUG96
NOTE: For designs using lock washers, install washers
with bowed ID toward screw heads.

Install and hand-tighten the end cap screws (remember

to include lock washers*) and then tighten to 11 N·m

RW70418
(8 lb-ft). Knob should turn without binding.

A—Control valve assembly

B—Gasket
C—Spool cap
D—Notches

* Not used in all designs LX15007020,8A -19-01NOV99

TM4574 (01DEC99) 70-30-15 6110 to 6510S Tractors

070200
PN=844
 Selective Control Valves and Couplers/Repair

Using hex. socket screws (C), install O-ring (A) and

flange (B).

-UN-24OCT94
LX008036
LX,7035 006042-19-01APR97

TM4574 (01DEC99) 70-30-16 6110 to 6510S Tractors

070200
PN=845
 Selective Control Valves and Couplers/Repair

REPAIRING THE CONTROL VALVE—200 SERIES

-UN-05AUG96
RW70419
A—Control valve F—Piston K—Spacer P—Detent sleeve
B—O-ring G—Seal plate L—Washer Q—Balls (4 used))
C—Wiper seal H—Spring seat (2 used) M—Wave springs (2 used) R—Detent sleeve
D—Spring seat I—Spring N—Alignment plate S—Detent assembly
E—Spring J—Spool O—Pin T—Gasket

IMPORTANT: To prevent SCV malfunction, clean Disassemble and inspect the control valve assembly
all thread-locking material from as required.
threads on spool (J) and inside the
control valve (A).

LX15007020,9A -19-01NOV99

Put the end of the control valve at an angle on a table

an angle. Remove the parts (A—C) carefully using
compressed air in orifice (D).

Inspect spring (B) and seat (C).

-UN-12JUN92
NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . . 13 mm (0.5 in.)

Test Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 mm at 3.2—4 N
RW21021

(0.35 in. at 0.7—0.9 lb force)

IMPORTANT: Threads (E) inside the control valve

must be clear of all thread-locking
material.
A—Piston
B—Spring
C—Spring Seat
D—Orifice
E—Threads

RX15007020,29 -19-04NOV96

TM4574 (01DEC99) 70-30-17 6110 to 6510S Tractors

070200
PN=846
 Selective Control Valves and Couplers/Repair

Replace parts (A) and (B).

Install the spring (C) and spring seat (D) in the piston
using a small amount of petroleum jelly to hold parts in
position.

-UN-12JUN92
Carefully install the piston assembly into the control
valve (E), with the valve positioned vertically. Use a
small rod to push the piston into position (approximately
14 mm (9/16 in) from top of piston to control valve end).

RW21022
A—Backup Ring
B—O-Ring
C—Spring
D—Spring Seat
E—Control Valve

RX15007020,30 -19-25JUN92

TM4574 (01DEC99) 70-30-18 6110 to 6510S Tractors

070200
PN=847
 Selective Control Valves and Couplers/Repair

IMPORTANT: Control valve must be securely held

using a vise with BRASS jaws. Failure
to use brass jaws will result in damage
to the control valve requiring complete
valve replacement.

-UN-12JUN92

-UN-12JUN92
NOTE: Apply a light coating of R117738 special grease
when assembling the following metal detent parts.

Install the control valve in a vertical position using a vise

RW21023

RW21024
with brass jaws.

Install O-ring (A) and wiper seal (B) with inner lip
positioned up.

Install seal plate (C) with tab (D) and pointer (E)
positioned as illustrated.

-UN-12JUN92

-UN-12JUN92
Inspect spring (G). Install spring seats (F) and spring.

NEW SPRING SPECIFICATION

Free Length (approximate) . . . . . . . . . . . . . . . . . . . 56 mm (2.2 in.)

RW21025

RW21026
Test Length . . . . . . . . . . . . . . . . . . . . . . . 28.5 mm at 136—156 N
(1.1 in. at 30—35 lb force)

IMPORTANT: Allow a minimum of 30 minutes cure

time before installing control valve.

Clean the threads on the spool end (H) using TY6305

Cure Primer. Apply T43513 Thread Lock and Sealer to
threads and install spool end.
-UN-08SEP93

-UN-08SEP93
Install spacer (I) and washer (J).

Install the two wave springs (K) making sure the cut
RW25058

RW25059
ends are not together.

Install the alignment plate (M) with index mark (L) toward
spacer (I). Note alignment points (N).

A—O-Ring
B—Wiper Seal
C—Seal Plate
D—Tab
-UN-08SEP93

-UN-08SEP93

E—Pointer
F—Spring Seats
G—Spring
H—End Spool
I—Spacer
J—Washer
RW25060

RW25050

K—Wave Springs
(2 used)
L—Index Mark
M—Alignment Plate
N—Alignment Points

RX16517020,22B -19-22MAY98

TM4574 (01DEC99) 70-30-19 6110 to 6510S Tractors

070200
PN=848
 Selective Control Valves and Couplers/Repair

Install pin (A) with beveled end up. Use a small tool to
install pin in the spool end.

Install sleeve (B) with lip side up.

-UN-08SEP93

-UN-08SEP93
Install the four steel balls (C) using a small amount of
R117738 special grease to hold balls in position.

Install detent assembly (D) into the detent sleeve (E).

Install the detent and sleeve over the balls. Note

RW25051

RW25052
alignment points (F).

Install gasket (G).

A—Pin
B—Float Detent Sleeve
C—Steel Balls (4 used)
D—Detent Assembly
E—Detent Sleeve

-UN-08SEP93
F—Alignment Points
G—Gasket

RW25053
RX16537020,6 -19-19AUG96

IMPORTANT: Notches must be aligned to prevent

damage to the knob assembly.

Install detent knob (D) to control valve assembly with

notches (B) aligning with pointer (A) making sure

-UN-21OCT97
notches (C) inside the knob align correctly.

NOTE: Install lock washers with bowed ID toward screw

heads.

RW70879
Install and hand tighten the end cap screws with lock
washers and then tighten to 11 N·m (8 lb-ft). Knob
should turn without binding.

A—Pointer
B—Sleeve Notches
C—Internal Knob Notches
D—Detent Knob

RX16517020,23B -19-22MAY98

TM4574 (01DEC99) 70-30-20 6110 to 6510S Tractors

070200
PN=849
 Selective Control Valves and Couplers/Repair

Using hex. socket screws (C), install O-ring (A) and

flange (B).

-UN-24OCT94
LX008036
LX,7035 006042-19-01APR97

TM4574 (01DEC99) 70-30-21 6110 to 6510S Tractors

070200
PN=850
 Selective Control Valves and Couplers/Installing the SCV

INSTALLING SELECTIVE CONTROL VALVES

Screw in studs (A) (if equipped) as far as they will go,

then slacken them off by 1/4 of a turn. Screw in the end
with the shorter thread!

-UN-25OCT94
NOTE: If there is only one SCV, assembly is facilitated
by screwing two studs into the main block and
placing the SCV on the studs. Then install the
1st cap screw and replace the studs with the

LX009506
remaining cap screws.

Locate O-ring (B).

Coat valve plate (C; if equipped) lightly with grease, and

install it in the recess.

IMPORTANT: Make sure that the valve plate is

installed correctly. See “Installing the
Shuttle Valves”.

Place the SCV on the studs and slide it into position.

Make sure that the valve plate does not become skewed
or fall out.

LX,RRIF 002851-19-01APR97

If an SCV unit is replaced as a unit, remove wiper seal

(B; if equipped) from the new unit and replace seal plate
(A) with flange (C).

Make sure that flange (C) has a groove for O-ring (D).
-UN-15JAN96
LX012925

LX,7035 006043-19-01APR97

TM4574 (01DEC99) 70-30-22 6110 to 6510S Tractors

070200
PN=851
 Selective Control Valves and Couplers/Installation

INSTALLING SHUTTLE VALVES AT THE SCV

-UN-21APR98
LX1020237
A—Left endplate D—Main block with priority F—3rd SCV unit* H—Right endplate
B—2nd SCV unit inlet valve G—4th SCV unit* K—Valve plates
C—1st SCV unit E—Rockshaft valve

On the right-hand side of valve block components (A, A valve plate is installed on the r.h. side of the main
B, C, D, E and F) (viewed in the direction of travel), block (D), in the recess between it and rockshaft
there is a recess which, depending on tractor valve (E).
equipment, may contain a valve plate (dime valve).
Rockshaft valve (E) has a valve plate in the recess
IMPORTANT: Make sure that valve plates (K) are on its r.h. side only if a 3rd SCV unit (F) or a special
positioned correctly, otherwise they endplate for an independent control valve is
may cause malfunctions in the equipped, or if the endplate has provision for Power
hydraulic system. Beyond.

If the 1st SCV unit (C) is equipped, a valve plate The 3rd SCV unit (F) has a valve plate in the recess
must be installed on its r.h. side. on its r.h. side only if a 4th SCV unit (G) or an
endplate for an independent control valve is
If the 2nd SCV unit (B) is equipped, a valve plate equipped, or if the endplate has extra connections for
must be installed on its r.h. side. external consumers.

A valve plate is used between the left endplate (A) No valve plate is ever installed in the recess at the
and the adjoining components (B or C) only if the 4th SCV unit (G).
endplate has an extra LS connection for external
consumers.

* If equipped LX7030NA 017392-19-01NOV99

TM4574 (01DEC99) 70-30-23 6110 to 6510S Tractors

070200
PN=852
 Selective Control Valves and Couplers/Installation

INSTALLING THE LEFT-HAND ENDPLATE

Apply some grease and put O-rings (A, B, C and D) in

position.

-UN-25OCT94
Put on the endplate and tighten the hex. nuts evenly to
at least 35 N·m (26 lb-ft). However, do not exceed
50 N·m (37 lb-ft) (the lower torque value is preferred). If
a spool should jam in the SCV unit, slacken off the hex.
nuts and retighten to a lower torque value, but do NOT

LX009507
go below 35 N·m (26 lb-ft)!

Install the lift arm.

LX,RRIF 002852-19-01APR98

L.h. endplate with extra LS connector and adjustable

LS relief for external consumers

Make sure that the throttle bore in the endplate is clear

to a diameter of 0.8 mm (0.03 in.).

-UN-16NOV99
If the l.h. endplate has an additional LS port, the recess
in the endplate must include a valve plate (F)!

LX1023465
Put on the endplate. For torques at hex. nuts, see
“Installing the Left-Hand Endplate”. Install lift arm.

A—Endplate
B—O-ring
C—O-ring
D—O-ring
E—O-ring
F—Valve plates
G—Connector

LX,7015 007164-19-01NOV99

TM4574 (01DEC99) 70-30-24 6110 to 6510S Tractors

070200
PN=853
 Selective Control Valves and Couplers/Installation

INSTALLING THE RIGHT-HAND ENDPLATE

Install seal rings.

There must be NO valve plate between the endplate and

-UN-19JUN98
the adjoining component!

Put on the endplate and tighten the hex. nuts evenly to

at least 35 N·m (26 lb-ft). However, do not exceed

LX1020344
50 N·m (37 lb-ft) (the lower torque value is preferred). If
a spool should jam in the SCV unit, slacken off the hex.
nuts and retighten to a lower torque value, but do NOT
go below 35 N·m (26 lb-ft)!

Install the lift arm.

LX7030NA 017389-19-02APR98

R.h endplate with 3rd or 4th SCV (300 Series)

Inspect the check valve. Make sure that the throttle bore
in the valve body is clear to a diameter of 0.8 mm
(0.03 in.).

-UN-25OCT94
Install seal rings. There must be NO valve plate between
the endplate and the adjoining component!

Put on the endplate. For torques at hex. nuts, see

LX009366
“Installing the Right-Hand Endplate”. Install lift arm.

A—Endplate G—Load-sense line to

B—Valve body* hydraulic pump
C—Spring* H—O-ring
D—O-ring J—O-ring
E—Elbow K—O-ring
F—O-ring

* If equipped LX,7015 007163-19-01NOV99

TM4574 (01DEC99) 70-30-25 6110 to 6510S Tractors

070200
PN=854
 Selective Control Valves and Couplers/Installation

R.h. endplate with independent control valve (ICV)

Install seal ring (A). Apply a little grease to shuttle valve

(B) before installing it.

Put on endplate (C). For torques at hex. nuts, see

“Installing the Right-Hand Endplate”. Install lift arm.

-UN-01DEC99
LX1023467
LX7030NA 017393-19-01NOV99

R.h. endplate with extra connectors and adjustable

LS relief for external consumers

Install seal ring (A). Apply a little grease to shuttle valve

(B) before installing it.

Put on endplate (C). For torques at hex. nuts, see

-UN-01DEC99
“Installing the Right-Hand Endplate”. Install lift arm.

LX1023466

LX7030NA 020845-19-01NOV99

Engage and adjust the bowden cable. See Group 05.

Connect up the oil leak-off lines.

A—Bowden cable
-UN-25OCT94

B—Sleeve
C—Locknut
LX009508

LX,RRIF 002862-19-01APR97

TM4574 (01DEC99) 70-30-26 6110 to 6510S Tractors

070200
PN=855
 Selective Control Valves and Couplers/Installation

ADJUSTING LS RELIEF — L.H. ENDPLATE

WITH EXTRA LS CONNECTOR FOR
EXTERNAL CONSUMERS

IMPORTANT: The endplate can be adjusted only

-UN-25NOV99
when an external consumer is
connected.

IMPORTANT: Warm the hydraulic oil to at least 60˚C

LX1024054
(140˚F).

1. Screw restrictor (A) all the way in to the endplate,

then slacken it off by approx. one turn.

2. Run engine at a speed of 1500 rpm. A—Restrictor screw

B—LS line from external consumer

3. Engage and disengage the external consumer, the

hydraulic pump will be heard to operate at high pressure
and will not shut off.

4. Screw in restrictor (A) slowly until the hydraulic pump

has just switched itself off.

In approx. 10 seconds the “max” system pressure will

dissipate.

Restrictor setting too high: “max” system pressure cannot

be reached, hydraulic pump does not shut off.

Restrictor setting too low: “max” system pressure

dissipates too slowly.

System pressure should dissipate in 10 seconds.

NOTE: If no external consumer is connected, restrictor

(A) should be screwed all the way in and LS port
(B) should be sealed with a plug.

LX7030 020847-19-01NOV99

TM4574 (01DEC99) 70-30-27 6110 to 6510S Tractors

070200
PN=856
 Selective Control Valves and Couplers/Installation

ADJUSTING LS RELIEF — R.H. ENDPLATE

WITH EXTRA CONNECTORS FOR
EXTERNAL CONSUMERS

IMPORTANT: The endplate can be adjusted only

-UN-07DEC99
when an external consumer is
connected.

IMPORTANT: Warm the hydraulic oil to at least 60˚C

LX1024055
(140˚F).

1. Screw restrictor (A) all the way in to the endplate,

then slacken it off by approx. one turn.

2. Run engine at a speed of 1500 rpm. A—Restrictor screw

B—LS line to hydraulic pump
C—Pressure oil to external consumer
3. Engage and disengage the external consumer, the D—Return oil from external consumer
hydraulic pump will be heard to operate at high pressure E—LS line from external consumer
and will not shut off.

4. Screw in restrictor (A) slowly until the hydraulic pump

has just switched itself off.

In approx. 10 seconds the “max” system pressure will

dissipate.

Restrictor setting too high: “max” system pressure cannot

be reached, hydraulic pump does not shut off.

Restrictor setting too low: “max” system pressure

dissipates too slowly.

System pressure should dissipate in 10 seconds.

NOTE: If no external consumer is connected, restrictor

(A) should be screwed all the way in and ports
(C), (D) and (E) should be sealed with plugs.

LX7030NA 020848-19-01NOV99

TM4574 (01DEC99) 70-30-28 6110 to 6510S Tractors

070200
PN=857
 Selective Control Valves and Couplers/Installation

ADJUSTING THE DETENT KICKOUT RELIEF

VALVE — SERIES 300 SCV

NOTE: All selective control valves are factory adjusted to

18000 kPa (180 bar; 2610 psi).

-UN-03JUL96
If the selective control valve in lock function switches off
too early (control lever goes to neutral too early), or if it
switches off too late or not at all (lever moves to neutral
too late or not at all), proceed as follows:

LX1015086
1. Disconnect hydraulic hoses at the connectors (if
equipped).

2. Engage the locking function (A) and move flow control

valve (B) to the mid-position.

3. Take out the plug and insert a screwdriver.

-UN-03JUL96
4. Start the engine and turn the screw clockwise as far
as it will go.

5. Move SCV control lever to the “raise” or “lower”

LX1015087
position (the control lever remains in the “raise” or
“lower” position).

6. Turn the screw counter-clockwise until the control

lever jumps into neutral.

7. Slacken off the screw by turning it half a turn

counter-clockwise.

NOTE: One full turn changes the pressure by approx.

4600 kPa (46 bar; 670 psi).

8. Take out the screwdriver and re-install the plug.

LX,OEQUIP006333-19-01NOV99

TM4574 (01DEC99) 70-30-29 6110 to 6510S Tractors

070200
PN=858
 Selective Control Valves and Couplers/Couplers

CHANGING COUPLER

Remove oil leak-off lines.

A—Coupler

-UN-25OCT94
B—O-ring

LX009436
LX,RRIFNA002853-19-01JUN94

TM4574 (01DEC99) 70-30-30 6110 to 6510S Tractors

070200
PN=859
 Selective Control Valves and Couplers/Couplers

DELUXE COUPLER — EXPLODED VIEW

-UN-25OCT94
LX009439
1—O-ring 9—O-ring 17—Spring 25—Special gasket
2—Snap ring 10—Ball (10 used) 18—Spring 26—Sleeve
3—Spring 11—Inner sleeve 19—Spring 27—O-ring
4—Snap ring 12—O-ring 20—Guide 28—O-ring
5—Sleeve 13—Spool with O-ring 21—Piston 29—O-ring
6—Back-up ring 14—Guide 22—Guide 30—Front housing
7—O-ring 15—O-ring 23—Spring 31—O-ring
8—Rear housing 16—Seal ring 24—Spring retainer 32—Leakage ring

O-ring (1) should be changed according to the Spring (23) is available in two versions, depending on
season or the ambient temperature. load requirements.

LX,7030 007233-19-01JUL98

TM4574 (01DEC99) 70-30-31 6110 to 6510S Tractors

070200
PN=860
 Selective Control Valves and Couplers/Couplers

REPAIRING THE DELUXE COUPLER

-UN-21SEP98
LX1021234
A—Leakage ring D—Rear housing G—Inner sleeve J—Guide
B—Front housing E—Ball (10 used) H—Special gasket K—Spool with O-ring
C—Sleeve F—Snap ring

NOTE: The O-ring on spool (K) must NOT be 5. Remove snap ring (F).
removed!
6. Turn inner sleeve (G) counterclockwise and pull it
1. Pull leakage ring (A) out of housing (B). out of housing (D).

2. Use a clamp to grip the coupler by the hex. 7. Unscrew guide (J) from inner sleeve (G).
section. Use a strap wrench to unscrew housing (B).
Do not tighten the clamp too tightly! 8. Replace the back-up rings and O-rings.

3. Pull sleeve (C) out of housing (D). Re-assemble coupler by following the disassembly
procedure in reverse order.
4. Coat balls (E) in grease so that they do not fall out
of the holes.

LX,7030 007236-19-01JUL98

TM4574 (01DEC99) 70-30-32 6110 to 6510S Tractors

070200
PN=861
 Selective Control Valves and Couplers/Couplers

Changing the Special Seal

Use a sharp blade to cut the old special seal (A). Cut in
the axial direction (length-wise). Do not damage stamp
(B).

-UN-25OCT94
Pull seal (D) onto a suitable spigot (C) until it is half on
(a ballpoint pen without its cartridge may be used).

Place it at an angle of approx. 45˚ and press the seal

LX009437
over the shoulder of stamp (B) (see illustrations).

Wait a short time until the seal has contracted before

continuing with the assembly.

Assemble the coupler in revese order. Install the coupler.

Check that coupler operates correctly and does not leak.

-UN-25OCT94
LX009438
LX,7030 007234-19-01JUN94

TM4574 (01DEC99) 70-30-33 6110 to 6510S Tractors

070200
PN=862
 Selective Control Valves and Couplers/Checking couplers for leaks

CHECKING COUPLERS FOR LEAKS

Pull rear leak-off hose (A) out of the couplers.

Switch the engine on and operate the relevant SCV.

-UN-06OCT98
Pushing the control lever forward makes the pressure
rise at the upper coupler. Pushing the control lever to
rear makes the pressure rise at the lower coupler.

LX1021416
No oil should emerge from the oil leak-off hose of the
couplers.

Repeat the check with a pressure gauge connected to

the relevant coupler.

LX,7030 007235-19-01JUL98

TM4574 (01DEC99) 70-30-34 6110 to 6510S Tractors

070200
PN=863
 Group 35
Independent Control Valve

SPECIFICATIONS

Item Measurement Specification

Endplate to ICV unit

1/2“ hex. nuts Torque 19 N·m (14 lb-ft)

9/16“ hex. nuts Torque 44 N·m (33 lb-ft)

Detent end cap screws Torque 11 N·m (8 lb-ft)

Spring on valve spool Free length (approx.) 56.64 mm (2.23 in.)

Test length 27.7 mm at 65.5 N
(1.09 in. at 29.7 lb force)

Detent spring Free length (approx.) 26.5 mm (1.04 in.)

Test length 17.46 mm at 37.5±3.7 N
(0.69 in. at 17±1.7 lb force)

Spring on pressure compensator Free length (approx.) 21.5 mm (0.85 in.)

Test length 10.7 mm at 7.1 N
(0.42 in. at 3.21 lb force)

Stepper motor to control valve, hex. Torque 10 N·m (8 lb-ft)

socket screws
LX,7035NA012190-19-01NOV99

REPAIR INSTRUCTIONS

N CAUTION: High pressure can exist at any

hydraulic connection. Avoid injury from
high-pressure leaks by relieving system
• If necessary, use a 280 grit honing stone to clear
impurities off the machined contact surfaces of the
housing and endplate.
pressure before disconnecting the hydraulic
lines, fittings or connections. • Clean all parts with clean solvent. Use moisture-free
compressed air to dry parts and to clear oil passages
IMPORTANT: Absolute cleanliness is essential of any contamination. DO NOT use shop towels to
when working on hydraulic dry parts.
components.
• Lubricate valves with clean hydraulic oil, and coat
• The control valves must be marked and installed in the detent parts with R117738 special grease.
the original position from which they were removed.
• Valve components must not bind in housing bores.
• The ICV unit and valve components must be held
with a holding fixture using BRASS jaws. Valve
components are critically machined and can be easily
damaged.

LX,7035 012191-19-01APR97

TM4574 (01DEC99) 70-35-1 6110 to 6510S Tractors

070200
PN=864
 Independent Control Valve/Repair

REMOVING THE INDEPENDENT CONTROL

VALVE

Remove the locknut and sleeve. Disengage the bowden

cable.

-UN-29AUG97
Disconnect the oil lines at the ICV and seal the openings
with plugs.

LX1017504
Take out the two cap screws on the main frame.

LX7020AD 014759-19-01NOV97

REPAIRING THE INDEPENDENT CONTROL VALVE

-UN-18SEP97
LX1017500
A—Inlet plate E—Spring I—1/2“ hex. nut M—Flange
B—O-ring F—Control valve for bucket J—9/16“ hex. nut N—O-ring
C—Control valve for loader operation K—9/16“ stud O—Hex. socket screws
mast operation G—Endplate L—O-ring P—Shuttle valve plate
D—Pressure compensator H—1/2“ stud
valve

Before disassembling the independent control valve,

mark each individual component. This will allow you
to put the components back in their original positions.

LX,7035NA012194-19-01AUG97

TM4574 (01DEC99) 70-35-2 6110 to 6510S Tractors

070200
PN=865
 Independent Control Valve/Repair

Control valve for loader mast operation

Take the hex. socket screws out of the end-cap and pull
the valve spool out of the housing.

-UN-17JUN97
Change the seals.

Check the components, and re-assemble.

LX1016960
A—Hex. socket screws
B—Bushing
C—Valve spool with detent
D—Spacer ring and O-rings
E—Control valve housing

LX,7035 012201-19-01APR97

Control valve for bucket operation

Take the hex. socket screws out of the end-cap and pull
the valve spool out of the housing.

-UN-29AUG97
Change the seals.

Check the components, and re-assemble.

LX1017501
A—Hex. socket screws
B—Valve spool with detent
C—Washer
D—Scraper ring
E—O-ring
F—Valve spool housing

LX,7035NA012202-19-01AUG97

CHANGING THE PRESSURE-LIMITING

VALVE

Check the pressure-limiting valve (A) in the inlet plate.

Replace if necessary.
-UN-29AUG97
LX1017578

LX,7035NA012203-19-01AUG97

TM4574 (01DEC99) 70-35-3 6110 to 6510S Tractors

070200
PN=866
 Independent Control Valve/Repair

ASSEMBLING THE INDEPENDENT

CONTROL VALVE

Screw hex. nuts onto the studs. Use the ends of the
studs with the shorter thread. Tighten nuts so that one

-UN-29AUG97
circuit of thread protrudes out of the nut.

Pass studs (C) and (D) through the inlet plate (A) as
shown in the illustration.

LX1017659
Install O-ring (B).

A—Inlet plate
B—O-ring
C—1/2“ stud
D—9/16“ stud

LX,7035NA012195-19-01AUG97

With the O-ring groove uppermost, install the control

valve (A) for loader mast operation on the inlet plate.

Install O-ring (D).

-UN-17JUN97
Install the pressure compensator valve nose-down on the
valve. Include spring (B).

Install shuttle valve plate (C).

LX1016955
LX,7035NA012196-19-01AUG97

Install the control valve (A) for bucket operation with the
O-ring groove uppermost.

Install O-ring (C). -UN-29AUG97

Install the pressure compensator valve nose-down on the

valve. Include spring (B).

This time, do NOT include ANY shuttle valve plate!

LX1017502

LX,7035NA012197-19-01AUG97

TM4574 (01DEC99) 70-35-4 6110 to 6510S Tractors

070200
PN=867
 Independent Control Valve/Installation

Install the endplate (A) as shown. Tighten hex. nuts (B)

and (C) by hand. Then tighten them evenly to a
preliminary torque of approx. 13 N·m (10 lb-ft).

Tighten the two 1/2“ hex. nuts (C) to a final torque of

-UN-29AUG97
19 N·m (14 lb-ft).

Tighten the 9/16“ hex. nut (B) to a final torque of

34 N·m (33 lb-ft).

LX1017503
Make sure the two valve spools (D) are free to move!

LX,7035NA012198-19-01AUG97

INSTALLING THE INDEPENDENT CONTROL

VALVE

Attach the ICV unit to the console using the four cap
screws and nuts.

-UN-29AUG97
Install the ICV unit and console on the frame and tighten
the two cap screws.

LX1017504
Take out the plugs and re-attach the oil lines.

Engage and adjust the bowden cables. See Group 05.

LX7020AD 014760-19-01NOV97

TM4574 (01DEC99) 70-35-5 6110 to 6510S Tractors

070200
PN=868
 Independent Control Valve/Remove/install stepper motor

REMOVING/INSTALLING THE STEPPER MOTOR

-UN-08DEC99
LX1024051
A—Stepper motor C—Rack D—O-ring E—ICV
B—Hex. socket screw

Break the plug connections. Remember to include the O-ring. Align and engage
the rack as shown.
Take out the hex. socket screws (four per ICV) and
disconnect the rack from the valve spool. Locate the stepper motor as shown, and tighten
evenly to 10 N·m (8 lb-ft) using four hex. socket
screws per stepper motor.

Connect the plug connections.

IMPORTANT: If components on electronically

actuated control valves are ever
replaced, the electronic control unit
(PEC) must be recalibrated. See
Section 270, Group 15.

LX7035NA 018664-19-01NOV99

TM4574 (01DEC99) 70-35-6 6110 to 6510S Tractors

070200
PN=869
 Section 80
MISCELLANEOUS
Contents
Page
Page

Assembly and adjustments

NOTE: Section 80, Group 10 only Assembly . . . . . . . . . . . . . . . . . . . . . 80-10-3
deals with the front axle on tractors Adjusting knuckle and spindle assembly
without front wheel drive. The front axial play . . . . . . . . . . . . . . . . . . . 80-10-4
axle on FWD tractors is described Assembling the wheel hub . . . . . . . . . 80-10-4
in the Component Technical Adjusting the wheel bearings . . . . . . . 80-10-5
Manual (CTM) for FWD axles. Assembling the axle center section . . . 80-10-6
Installation and adjustments
Installing the front axle . . . . . . . . . . . . 80-10-7
Installing the tie-rod . . . . . . . . . . . . . . 80-10-7
Group 00—Component Removal and Installation
Checking toe-in . . . . . . . . . . . . . . . . 80-10-8
Special tools . . . . . . . . . . . . . . . . . . . . 80-00-1 Adjusting toe-in . . . . . . . . . . . . . . . . . 80-10-8
Specifications . . . . . . . . . . . . . . . . . . . 80-00-4
Main frame Group 15—Front and Rear Wheels
Removal . . . . . . . . . . . . . . . . . . . . . 80-00-6 Special tools . . . . . . . . . . .......... 80-15-1
Installation . . . . . . . . . . . . . . . . . . . . 80-00-9 Specifications . . . . . . . . . .......... 80-15-2
Main frame (with TLS front axle) Removal
Removal . . . . . . . . . . . . . . . . . . . . . 80-00-11 Front or rear wheel . . . . .......... 80-15-3
Installation . . . . . . . . . . . . . . . . . . . . 80-00-17 With rack-and-pinion axle .......... 80-15-3
Front axle Assembling rear wheel (with
Removal . . . . . . . . . . . . . . . . . . . . . 80-00-20 rack-and-pinion axle) . . . .......... 80-15-4
Installation . . . . . . . . . . . . . . . . . . . . 80-00-21 Installation
FWD axle Cast rim . . . . . . . . . . . .......... 80-15-4
Front wheel . . . . . . . . . .......... 80-15-4
Removal . . . . . . . . . . . . . . . . . . . . . 80-00-23
Rear wheel . . . . . . . . . .......... 80-15-5
Installation . . . . . . . . . . . . . . . . . . . . 80-00-24
FWD axle with TLS
Group 20—Center Link Bracket and Swinging
Removal . . . . . . . . . . . . . . . . . . . . . 80-00-26
Drawbar
Installation . . . . . . . . . . . . . . . . . . . . 80-00-29 Torques for hardware
Front axle support (with TLS) Center link bracket . . . . . . . . . . . . . . 80-20-1
Removal . . . . . . . . . . . . . . . . . . . . . 80-00-31 Swinging drawbar . . . . . . . . . . . . . . . 80-20-1
Installation . . . . . . . . . . . . . . . . . . . . 80-00-33 High-clearance drawbar . . . . . . . . . . . 80-20-2
Adjustments
Group 05—Main Frame High-clearance drawbar . . . . . . . . . . . 80-20-3
Specifications . . . . . . . . . . . . . . . . . . . 80-05-1 Retaining strap . . . . . . . . . . . . . . . . . 80-20-3
Removing the main frame . . . . . . . . . . . 80-05-1
Exploded views . . . . . . . . . . . . . . . . . . 80-05-1 Group 25—Triple Link Suspension (TLS) of FWD
Axle
Specifications . . . . . . . . . . . . . . . . . . . 80-25-4
Group 10—Front Axle Making the hydraulic system
General information . . . . . . . . . . . . . . . 80-10-1 pressure-free . . . . . . . . . . . . . . . . . . 80-25-5
Specifications . . . . . . . . . . . . . . . . . . . 80-10-1
Removal . . . . . . . . . . . . . . . . . . . . . . . 80-10-1 Continued on next page
Disassembly . . . . . . . . . . . . . . . . . . . . 80-10-2

TM4574 (01DEC99) 80-1 6110 to 6510S Tractors

070200
PN=1138
 Contents

Page

Oscillation limiter
Removal/installation . . . . . . . . . . . ... 80-25-6
Panhard link
Removal . . . . . . . . . . . . . . . . . . ... 80-25-6
Installation . . . . . . . . . . . . . . . . . ... 80-25-7
Suspended front axle (SFA) controller ... 80-25-7
Position sensor
Removal . . . . . . . . . . . . . . . . . . . . . 80-25-8
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-10
Installation . . . . . . . . . . . . . . . . . . . . 80-25-10
Adjusting the sensor rod . . . . . . . . . . 80-25-11
Hydraulic cylinder
Removal . . . . . . . . . . . . . . . . . . . . . 80-25-12
Installation . . . . . . . . . . . . . . . . . . . . 80-25-13
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-13
Control valve block
Removal . . . . . . . . . . . . . . . . . . . . . 80-25-21
Installation . . . . . . . . . . . . . . . . . . . . 80-25-22
Exploded view . . . . . . . . . . . . . . . . . 80-25-23
Solenoid valves
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-24
Pressure-regulating valve
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-25
Pressure relief valve
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-26
Electro-hydraulic control valve plug
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-27
Bleed valves
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-29
Distributor block
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-30
Accumulators
Removal and installation . . . . . . . . . . 80-25-31
Repair . . . . . . . . . . . . . . . . . . . . . . . 80-25-31
Bearing support
Removal . . . . . . . . . . . . . . . . . . . . . 80-25-34
Installation . . . . . . . . . . . . . . . . . . . . 80-25-40

TM4574 (01DEC99) 80-2 6110 to 6510S Tractors

070200
PN=1139
 Group 00
Component Removal and Installation

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

KJD10169 -UN-07NOV94

Special puller . . . . . . . . . . . . . . . . . . . . . . KJD10169

Pulling dowel pins out of main frame

LX,56,00 005440-19-01OCT93

Splitting stand . . . . . . . . . . . . . . . . . . . . . . JT05723

Removing and installing the transmission assembly and

differential housing

-UN-20MAR96
Also required: 2 commercial 8-metric-ton vehicle jacks

JT05723
LX,CRA80 002924-19-01APR96

Splitting stand . . . . . . . . . . . . . . . . . . . . . . JT05724

Raising and supporting tractor front end

Also required: 2 commercial 5 ton jacks

-UN-19SEP94
JT05724
LX,CRA80 002925-19-01AUG95

Splitting stand . . . . . . . . . . . . . . . . . . . . D05007ST

Removing and installing front axle or FWD axle

-UN-07NOV94
LX002163

LX,CRA80 002467-19-01MAY92

TM4574 (01DEC99) 80-00-1 6110 to 6510S Tractors

070200
PN=870
 Component Removal and Installation/Special tools

JDG749 -UN-30OCT95

Torque extension . . . . . . . . . . . . . . . . . . . . JDG749

Removing and installing the front axle and MFWD axle

LX,8000 012051-19-01JUN97

JDG750 -UN-30OCT95

Swivel socket . . . . . . . . . . . . . . . . . . . . . . . JDG750

Removing and installing the front axle and MFWD axle

LX,8000 012052-19-01JUN97

Universal support stand . . . . . . . . . . . . . . . . JT05725

Supporting tractor during rear wheel removal

-UN-19SEP94
Additionally required: 1 commercial 12 ton jack

JT05725
LX,CRA90 002501-19-01AUG95

DEALER-MANUFACTURED SPECIAL TOOLS

See also Section 99, Group 05.

LX,80,00 009243-19-01APR96

TM4574 (01DEC99) 80-00-2 6110 to 6510S Tractors

070200
PN=871
 Component Removal and Installation/Special tools

DEALER-FABRICATED TOOL

Adapter, short . . . . . . . . . . . . . . . . Dealer-fabricated

Used in conjunction with splitting stand D05007ST

-UN-10NOV94
D05106ST
LX,56,00 005442-19-01APR96

Adapter . . . . . . . . . . . . . . . . . . . . . Dealer-fabricated

Used to support drive shaft housing on TLS front wheel

drive axles

NOTE: This adapter is attached to the support of a

commercial jack. The correct hole pattern of part
(E) depends on the type of jack being used.

Determine the correct hole pattern and attach

adapter to the support of the jack, using at least
two M8 screws.

A—185 mm (7.5 in.)

B—185 mm (7.5 in.)
C—5 mm (0.2 in.)
D—200 mm (8 in.)
-UN-19JUN98
LX1020895

LX,8000 018328-19-01APR98

TM4574 (01DEC99) 80-00-3 6110 to 6510S Tractors

070200
PN=872
 Component Removal and Installation/Specifications

SPECIFICATIONS

Item Measurement Specification

Main frame

Main frame to differential housing, Torque 500 N·m (365 lb-ft)

cap screws at dowel pins

Main frame to crossmember, cap Torque 350 N·m (255 lb-ft)

screws

Front frame to main frame, attaching Torque 55 N·m (40 lb-ft)

nuts

Front cab support to main frame, Torque 240 N·m (177 lb-ft)
cap screws

Engine

Engine to engine mountings, cap Torque 100 N·m (74 lb-ft)

screws

Engine support to main frame, cap Torque 95 N·m (70 lb-ft)

screws

Front axle

Front wheel to hubs, wheel nuts Torque 250 N·m (185 lb-ft)

Front axle to main frame, special Torque 550 N·m (400 lb-ft)
cap screw

Front wheels Toe-in 3 to 9 mm (1/8 to 23/64 in.)

Front wheel drive axle

Front wheel drive axle to main Torque 550 N·m (400 lb-ft)
frame, special cap screw

Front wheel to hub, wheel nuts Torque 300 N·m (220 lb-ft)

Front wheel to hub, wheel bolts Torque 400 N·m (300 lb-ft)
Wheels with spacer (wide track)

Front wheels Toe-in 0 mm ±1.5 mm (0 in. ±1/16 in.)

Continued on next page

TM4574 (01DEC99) 80-00-4 6110 to 6510S Tractors

070200
PN=873
 Component Removal and Installation/Specifications

Item Measurement Specification

FWD axle with TLS

Support to crossmember, cap Torque 610 N·m (450 lb-ft)

screws

Housing to front wheel drive axle, Torque 310 N·m (230 lb-ft)
cap screws

Rear wheel to rear axle

Tractors with flanged rear axle, cap Torque 500 N·m (370 lb-ft)
screws

Tractors with rack-and-pinion rear

axle

-pinion hub-half to wheel hub, cap Torque 215 N·m (160 lb-ft)
screw

-key hub half to wheel hub, cap Torque 400 N·m (300 lb-ft)
screw

Front PTO

Front PTO to front axle support, cap Torque 550 N·m (420 lb-ft)
screws

Front axle support

Front axle support to main frame, Torque 350 N·m (255 lb-ft)
cap screws

Basic weight

Basic weight to front axle support, Torque 600 N·m (445 lb-ft)
hex. socket screws

Front loader attachment frame

Attachment frame to main frame,

cap screws

Grade 10.9 Torque 525 N·m (385 lb-ft)

Grade 12.9 Torque 550 N·m (405 lb-ft)

LX,8000NA006260-19-01NOV99

TM4574 (01DEC99) 80-00-5 6110 to 6510S Tractors

070200
PN=874
 Component Removal and Installation/Main frame

REMOVING THE MAIN FRAME (TRACTORS WITHOUT TLS FRONT WHEEL DRIVE AXLE)

• Remove operator’s cab or open operator’s station. • Remove universal jointed FWD shaft (if equipped).
See Section 90, Group 00. See Section 56, Group 05.

• Remove engine. See Section 20, Group 00. • Remove front weights and basic weight (if
equipped).

• Remove front PTO (if equipped). See Section 56,

Group 00.

LX,8000 018245-19-01NOV99

Place splitting stand JT05723 (A) under the PTO housing

and FWD clutch housing.

Remove both rear wheels.

-UN-08NOV94
LX002446
LX,CRA80 002921-19-01OCT93

Secure splitting stand JT05724 (A) to both sides of the

main frame.

-UN-08NOV94
LX002344

LX,CRA80 002802-19-01MAY92

Disconnect oil cooler hoses (A) at the PowrQuad

module, and seal the hose ends.

NOTE: Use a suitable container to trap the oil as it

emerges.
-UN-19JUN98
LX1020607

LX,5500 018021-19-01APR98

TM4574 (01DEC99) 80-00-6 6110 to 6510S Tractors

070200
PN=875
 Component Removal and Installation/Main frame

Take screws (A) out of the flange and remove the u.j.
shaft.

-UN-19JUN98
LX1020608
LX,5500 018022-19-01APR98

Remove fuel tank. See Section 30, Group 10.

LX,80,00 005405-19-01OCT93

Remove filter housing (A) and brake lines (B).

-UN-04NOV97
LX1017817
LX,5600AD014666-19-01NOV97

Remove cap screws (A) from the dowel pins.

-UN-08NOV94
LX002347

LX,CRA80 002805-19-01OCT93

TM4574 (01DEC99) 80-00-7 6110 to 6510S Tractors

070200
PN=876
 Component Removal and Installation/Main frame

Extract the four fitted pins using special puller KJD10169

(A).

-UN-08NOV94
LX002348
LX,CRA80 002806-19-01MAY92

Roll the transmission assembly out to the rear.

-UN-08NOV94
LX002356
LX,8000 014712-19-01NOV97

Remove FWD axle or front axle. See “Removing FWD

axle or front axle”.

-UN-08NOV94
LX002352

LX,CRA80 002810-19-01MAY92

TM4574 (01DEC99) 80-00-8 6110 to 6510S Tractors

070200
PN=877
 Component Removal and Installation/Main frame

INSTALLING MAIN FRAME

Install FWD axle or front axle. See relevant text in this

section.

-UN-13SEP94
LX002066
LX,CRA80 002812-19-01JUN97

Roll transmission assembly into main frame from rear.

IMPORTANT: Make sure that the holes in the main

frame are aligned with those in the
differential housing.

-UN-08NOV94
LX002356
LX,CRA80 002814-19-01MAY92

Coat the four dowel pins (A) with oil, and insert.

NOTE: To facilitate assembly, cool the dowel pins to a

temperature of -20 ˚C (-4 F˚).

-UN-08NOV94
Tighten the four attaching screws (B) to 500 N·m
(365 lb-ft).

LX002357
LX,CRA80 002815-19-02OCT93

Install fuel tank. See Section 30, Group 10.

LX,CRA80 002818-19-01OCT93

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

TM4574 (01DEC99) 80-00-9 6110 to 6510S Tractors

070200
PN=878
 Component Removal and Installation/Main frame

• Install engine. See Section 20, Group 00.

• Install operator’s cab or open operator’s station. See

Section 90, Group 00.

N CAUTION: Bleed the brakes (see Section 60,

Group 20).

LX,8000NA014713-19-01NOV99

Install rear wheels.

-Tractors with rack-and-pinion axle

NOTE: Install adjusting pin (B) only after rear wheel

-UN-08NOV94
installation.

Tighten cap screws (A) to 400 N·m (300 lb-ft).

Drive tractor for approx. 50 m (150 ft), then retighten
cap screws to 400 N·m (300 lb-ft).

LX002182
LX,CRA56 002572-19-01MAY92

Install rear wheels.

-Tractors with flanged axle

Tighten cap screws to 500 N·m (370 lb-ft).

-UN-15SEP94
LX000751

LX,CRA56 002797-19-01JUN97

TM4574 (01DEC99) 80-00-10 6110 to 6510S Tractors

070200
PN=879
 Component Removal and Installation/Main frame (with TLS front axle)

REMOVING MAIN FRAME (TRACTORS WITH TLS FRONT WHEEL DRIVE AXLE)

• Remove front PTO (if equipped). See instructions in NOTE: The main frame consists of two halves, which
this Group. can be removed separately without previous
removal of any tractor components.

N
• Remove front weights (if equipped).
CAUTION: Never take both main frame
• Remove front loader (if equipped). halves off at the same time. One half must
remain on the tractor.
IMPORTANT: Place tractor on firm, level ground.

LX,8000 018246-19-01APR98

The steps below describe removal of the left-hand In addition to the steps described, however, bowden
main frame half. cable brackets, brake and steering line brackets and,
if equipped, independent control valve (ICV) must be
Remove the right-hand main frame half in the same removed.
way.

LX,8000 018251-19-01APR98

Disconnect battery ground strap.

NOTE: Location of battery terminals may be different

depending on battery type. Refer to the relevant
battery identification.

-UN-22SEP97
N CAUTION: Follow safety information when
handling batteries. See Section 05.

LX1016764
A—Positive terminal
B—Negative terminal (ground)

110Ah Battery

LX,9000NA013660-19-01APR98

TM4574 (01DEC99) 80-00-11 6110 to 6510S Tractors

070200
PN=880
 Component Removal and Installation/Main frame (with TLS front axle)

RELIEVE PRESSURE FROM SUSPENDED

MFWD AXLE HYDRAULIC SYSTEM

N CAUTION: High pressure can exist at any

hydraulic connection. Avoid injury from

-UN-28APR98
high-pressure leaks.

N CAUTION: The suspended MFWD axle

hydraulic system pressure must be relieved

LX1020232
before disconnecting any hydraulic lines,
fittings, or connections. Keep parts of your
body, items of clothing and tools well clear.

1. The engine must be shut off.

2. Loosen two allen head bleed valve screws (A) a

maximum of 1-1/2 turns, using a 4 mm allen wrench.

3. Wait a little while until all the hydraulic pressure has

been relieved.

NOTE: Leave the two hex. socket screws (A) open until
this work is completed.

4. Tighten the hex. socket screws again.

NOTE: When the hydraulic system is pressure-free, it

takes approx. 5 - 6 seconds for the axle to level
itself after the engine has been started. If the
transmission oil is cold, or if there is a heavy
load at the front end, it may take approx.
60 seconds for the axle to level itself.

NOTE: Calibration procedure should be performed twice

to correctly calibrate the suspended MFWD axle
system.

Calibrate suspended MFWD axle system. (See Section

280, Group 10.)

LXSFA,80 017098-19-01DEC98

TM4574 (01DEC99) 80-00-12 6110 to 6510S Tractors

070200
PN=881
 Component Removal and Installation/Main frame (with TLS front axle)

Remove front wheel and support front axle as shown.

IMPORTANT: Place tractor on firm, level ground.

-UN-19JUN98
LX1020632
LX,8000 018248-19-01APR98

Place splitting stand JT05725 (A) under tractor front end.

-UN-19JUN98
LX1020633
LX,8000 018249-19-01APR98

Raise tractor front end until there is a gap between stop

(A) and main frame.

-UN-19JUN98
LX1020634
LX,8000 018252-19-01APR98

Remove rear wheel and support tractor at wheel flange.

-UN-19JUN98
LX1020635

LX,8000 018250-19-01APR98

TM4574 (01DEC99) 80-00-13 6110 to 6510S Tractors

070200
PN=882
 Component Removal and Installation/Main frame (with TLS front axle)

Remove fuel tank. See Section 30, Group 10.

LX,80,00 005405-19-01OCT93

Support bracket (A) as shown.

-UN-19JUN98
LX1020647
LX,8000 018293-19-01APR98

Support housing of front wheel drive clutch.

-UN-19JUN98
LX1020648
LX,8000 018294-19-01APR98

TM4574 (01DEC99) 80-00-14 6110 to 6510S Tractors

070200
PN=883
 Component Removal and Installation/Main frame (with TLS front axle)

Place two suitable wooden wedges (A) between oil pan

and drive shaft housing.

IMPORTANT: Wedge angle must be approx. 10˚. Do

not drive the wedges in too far to avoid

-UN-19JUN98
damage to the oil pan.

LX1020649
Place an additional wedge (A) between support and
flywheel.

-UN-26JUN98
LX1020896
LX,8000 018295-19-01APR98

Support rear of tractor as shown.

-UN-19JUN98
LX1020650
LX,8000 018296-19-01APR98

IMPORTANT: Make sure that the tractor is safely

supported. Wooden blocks and wedges
must be firmly seated (without any
play).
-UN-19JUN98
LX1020651

LX,8000 018297-19-01APR98

TM4574 (01DEC99) 80-00-15 6110 to 6510S Tractors

070200
PN=884
 Component Removal and Installation/Main frame (with TLS front axle)

Attach splitting stand JT05724 (A) to main frame. Make

sure that hardware is properly tightened.

-UN-19JUN98
LX1020652
LX,8000 018298-19-01APR98

Remove attaching nut (A).

-UN-13OCT97
LX1017782
LX,8000 018329-19-01APR98

Remove both retaining straps (A).

-UN-19JUN98
LX1020653

LX,8000 018299-19-01APR98

Remove cap screws (A), (B) and (C).

N CAUTION: Make sure that everyone is clear of

the danger area. Avoid vibrations when
loosening the cap screws.
-UN-19JUN98
LX1020887

LX,8000 018300-19-01APR98

TM4574 (01DEC99) 80-00-16 6110 to 6510S Tractors

070200
PN=885
 Component Removal and Installation/Main frame (with TLS front axle)

Remove cap screws (A) and (B).

-UN-19JUN98
LX1020636
LX,8000 018301-19-01APR98

Remove cap screws (A) and then pull out the dowel pins
using special puller KJD10169.

Roll away the main frame from the side.

-UN-08NOV94
CAUTION: Immediately after frame removal,
check if all tractor components are still safely
supported. When doing so, stay clear of the
danger area and do not use excessive force to
check stability of the supports.

LX002347
With frame removed, do not perform any other
work on the tractor.

LX,8000 018253-19-01APR98

INSTALLING THE MAIN FRAME

Position main frame on tractor and align bores.

N CAUTION: Make sure that everone is clear of

the danger area. -UN-19JUN98

Tighten cap screws (A) to 350 N·m (255 lb-ft) and cap
screws (B) to 95 N·m (70 lb-ft).
LX1020655

LX,8000 018302-19-01APR98

TM4574 (01DEC99) 80-00-17 6110 to 6510S Tractors

070200
PN=886
 Component Removal and Installation/Main frame (with TLS front axle)

Coat dowel pins with oil and insert into bores.

Tighten cap screws (A) to 500 N·m (365 lb-ft).

-UN-09MAY96
NOTE: To facilitate assembly, cool the dowel pins to a
temperature of -20 ˚C (-4 F˚).

LX007459
LX,80,00 005559-19-02OCT93

Tighten cap screws (A) to 95 N·m (70 lb-ft).

Tighten cap screws (B) to 350 N·m (255 lb-ft).
Tighten cap screws (C) to 240 N·m (177 lb-ft).

-UN-19JUN98
LX1020654
LX,8000 018303-19-01NOV99

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

IMPORTANT: Close front axle control valves. IMPORTANT: After installing right-hand main
frame, bleed the brakes. See Section
60.

LX,8000 018304-19-01APR98

TM4574 (01DEC99) 80-00-18 6110 to 6510S Tractors

070200
PN=887
 Component Removal and Installation/Main frame (with TLS front axle)

Install rear wheel.

Tighten cap screws to 500 N·m (370 lb-ft).

-UN-15SEP94
LX000751
LX,80,00 004674-19-01JUN97

Install the front wheels. Tighten wheel nuts to 300 N·m

(220 lb-ft).

If the wheels have spacer rings for broader track, tighten

the wheel bolts to 400 N·m (300 lb-ft).

-UN-13SEP94
LX002146
LX,80,00 009244-19-01NOV97

TM4574 (01DEC99) 80-00-19 6110 to 6510S Tractors

070200
PN=888
 Component Removal and Installation/Front axle

REMOVING THE FRONT AXLE

Secure splitting stand JT05724 (A) to both sides of main

frame (B).

-UN-08NOV94
LX002447
LX,8000AD014714-19-01NOV97

Secure splitting stand JT05724 (A) to both sides of the

main frame (B).

-UN-08NOV94
LX002447
LX,CRA80 002922-19-01MAY92

Remove front wheels.

-UN-08NOV94
LX002081

LX,CRA80 002471-19-01MAY92

Secure splitting stand D05007ST (A), together with short

adapter (B) (dealer-fabricated) and one T25671 retaining
plate (C) to the front axle.
-UN-08NOV94
LX002082

LX,CRA80 002472-19-01OCT93

TM4574 (01DEC99) 80-00-20 6110 to 6510S Tractors

070200
PN=889
 Component Removal and Installation/Front axle

Disconnect steering cylinder hydraulic lines (A) at the

screw unions.

NOTE: Seal the open ends with plastic stoppers.

-UN-08NOV94
LX002083
LX,CRA80 002473-19-01OCT93

Remove the two special cap screws (A) and (B).

Roll front axle away to the rear.

-UN-08NOV94
LX007462
LX,CRA80 002474-19-01OCT93

INSTALLING FRONT AXLE

Move front axle to installation position, ensuring that

bearing pins (A) are aligned with bores (B).

-UN-08NOV94
Slide front axle onto the bearing pins. Install cap screws
with washers, and tighten to 550 N·m (400 lb-ft).

LX002085
LX,CRA80 002475-19-01OCT93

Connect hydraulic lines (A) to the steering cylinders.

-UN-08NOV94
LX002083

LX,80,00 005560-19-01OCT93

TM4574 (01DEC99) 80-00-21 6110 to 6510S Tractors

070200
PN=890
 Component Removal and Installation/Front axle

Install the front wheels. Tighten wheel nuts (A) to

250 N·m (185 lb-ft).

-UN-08NOV94
LX002087
LX,CRA80 002477-19-02OCT93

Check and adjust toe-in. See Group 10 in this Section.

LX,8000 012055-19-01JUN97

TM4574 (01DEC99) 80-00-22 6110 to 6510S Tractors

070200
PN=891
 Component Removal and Installation/FWD axle

REMOVING THE FRONT-WHEEL DRIVE

AXLE

Secure splitting stand JT05724 (A) to both sides of main

frame (B).

-UN-10NOV94
LX002617
LX,8000AD003112-19-01NOV97

Take off front wheels.

-UN-08NOV94
LX002140
LX,CRA80 002536-19-01MAY92

Secure splitting stand D05007ST (A), together with short

adapter (B) (dealer-fabricated) and one T25671 retaining
plate (C) to the FWD axle.

-UN-08NOV94
LX002141
LX,CRA80 002537-19-01OCT93

Disconnect hydraulic lines (A) at the steering cylinders.

NOTE: Seal the open ends with plastic stoppers.

-UN-08NOV94
LX002142

LX,CRA80 002538-19-01OCT93

TM4574 (01DEC99) 80-00-23 6110 to 6510S Tractors

070200
PN=892
 Component Removal and Installation/FWD axle

Take out special cap screws (A).

Roll FWD axle away to the rear.

-UN-10NOV94
LX006440
LX,CRA80 002539-19-01OCT93

INSTALLING FRONT WHEEL DRIVE AXLE

Move front wheel drive axle to installation position and

slide it onto bearing pins (A).

-UN-08NOV94
LX006441
LX,80,00 004682-19-01MAR93

Position washers (A) on screws and tighten cap screws

to 550 N·m (405 lb-ft).

-UN-08NOV94
LX006442

Position the retaining elements as shown.

-UN-01JUL97
LX1016748

LX,80,00 004683-19-01JUN97

TM4574 (01DEC99) 80-00-24 6110 to 6510S Tractors

070200
PN=893
 Component Removal and Installation/FWD axle

Connect hydraulic lines (A) to the steering cylinders.

-UN-08NOV94
LX002142
LX,80,00 005561-19-01OCT93

Install the front wheels. Tighten wheel nuts to 300 N·m

(220 lb-ft).

If the wheels have spacer rings for broader track, tighten

the wheel bolts to 400 N·m (300 lb-ft).

-UN-13SEP94
LX002146
LX,80,00 009244-19-01NOV97

TM4574 (01DEC99) 80-00-25 6110 to 6510S Tractors

070200
PN=894
 Component Removal and Installation/FWD axle with TLS

REMOVING THE FRONT WHEEL DRIVE

AXLE WITH TLS

Open engine hood. Remove side panels and grille

screen.

-UN-22SEP97
Disconnect the electrical circuit.

N CAUTION: Location of battery terminals may

LX1016764
be different depending on battery type. Refer
to the relevant battery identification. Follow
safety information when handling batteries.
See Section 05. 110 Ah Battery

A—Positive terminal
B—Negative terminal (ground)

LX,8000 018247-19-01APR98

Open and close both valves (A) at the control valve

block several times to relieve accumulator pressure.

N CAUTION: During this procedure the tractor

front end will be raised and lowered until the

-UN-28APR98
front axle support is finally resting on the front
axle. Stay clear of the danger area. Danger of
pinching!

LX1020232
IMPORTANT: During the subsequent disassembly
steps, leave both valves open.

LX,8000 018254-19-01APR98

Attach splitting stand (A) JT05724 to main frame.

Remove front wheels.

-UN-20MAY98
LX1020212

LX,8000 018255-19-01APR98

TM4574 (01DEC99) 80-00-26 6110 to 6510S Tractors

070200
PN=895
 Component Removal and Installation/FWD axle with TLS

Take out screws (A) and lift off u.j. shaft shield (B).

Take out screws (D) and lift off u.j. shaft shield (C).

-UN-22APR98
LX1020306
LXSFA,80 017366-19-01APR98

Unfasten screws (B) and pull out u.j. shaft (A).

-UN-22APR98
LX1020307
LXSFA,80 017367-19-01APR98

Take off collar nuts (A), (B) and (C).

Seal the open lines with plugs.

-UN-23APR98
LX1020322
At both sides:

Slacken off screw (A); this relieves tension on tensioning

strap (C).
-UN-23APR98

Remove the accumulator.

Take out screws (B) and remove bracket.

LX1020323

LXSFA,80 017379-19-01APR98

TM4574 (01DEC99) 80-00-27 6110 to 6510S Tractors

070200
PN=896
 Component Removal and Installation/FWD axle with TLS

Disconnect both steering lines (A). Seal the open ends.

Remove retainer (B).

-UN-28APR98
LX1020325
LX,8000 018256-19-01APR98

Secure jack and adapter (A) (dealer-fabricated) to drive

shaft housing.

Attach axle bridge to a suitable hoist (B).

-UN-19JUN98
LX1020637
LX,8000 018257-19-01APR98

Remove cap screws (A) from support.

-UN-19JUN98
LX1020638

LX,8000 018258-19-01APR98

Remove pins (A), (B) and (C).

N CAUTION: Be careful. Danger of pinching!

NOTE: Slightly lower the front axle to be able to remove

-UN-19JUN98

pin (A).
LX1020639

LX,8000 018283-19-01APR98

TM4574 (01DEC99) 80-00-28 6110 to 6510S Tractors

070200
PN=897
 Component Removal and Installation/FWD axle with TLS

Cautiously lower front axle or drive shaft housing and

remove from the front.

NOTE: The assistance of a second person is required to

perform this job.

-UN-19JUN98
LX1020880
Place front axle on two wooden blocks and support in
the middle as shown. Attach a suitable hoist to the drive
shaft housing.

-UN-19JUN98
LX1020640
LX,8000 018284-19-01JUN98

Loosen bracket (A) of left-hand steering line and

disconnect fitting (B).

Remove all cap screws (C) and pull away the housing
from the rear.

-UN-19JUN98
LX1020641
LX,8000 018285-19-01APR98

INSTALLING THE FRONT WHEEL DRIVE

AXLE WITH TLS

Install the drive shaft housing on the front wheel drive

axle and crosswise tighten all cap screws (A) to
-UN-19JUN98

310 N·m (230 lb-ft).

LX1020885

LX,8000 018311-19-01APR98

TM4574 (01DEC99) 80-00-29 6110 to 6510S Tractors

070200
PN=898
 Component Removal and Installation/FWD axle with TLS

Suspend the front axle as shown and place a jack under

the drive shaft housing using the adapter
(dealer-fabricated).

Place front axle on axle support.

-UN-19JUN98
LX1020880
LX,8000 018308-19-01JUN98

Install pins (A), (B) and (C).

N CAUTION: Be careful. Danger of pinching!

-UN-19JUN98
LX1020639
LX,8000 018309-19-01APR98

Crosswise tighten cap screws (A) of support to

610 N·m (450 lb-ft).

-UN-19JUN98
LX1020638

LX,8000 018310-19-01APR98

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

TM4574 (01DEC99) 80-00-30 6110 to 6510S Tractors

070200
PN=899
 Component Removal and Installation/Front axle support (with TLS)

Install the front wheels. Tighten wheel nuts to 300 N·m

(220 lb-ft).

If the wheels have spacer rings for broader track, tighten

the wheel bolts to 400 N·m (300 lb-ft).

-UN-13SEP94
LX002146
LX,80,00 009244-19-01NOV97

REMOVING THE FRONT AXLE SUPPORT

• Remove front wheel drive axle with TLS. See • Remove front PTO (if equipped). See Section 56,
instructions in this Group. Group 00.

• Remove front weights and basic weight (if • Remove battery.

equipped).

LX,8000 018286-19-01APR98

Remove engine hood. For this purpose unlock tabs (A)

and stops (B). Pull engine hood out of its guide.

NOTE: A second person is required to perform this job.

-UN-15SEP97
CAUTION: Danger of injury.

LX1016760
LX,8000 018287-19-01APR98

Remove cap screws (A), (B) and (C). Remove battery

panel.
-UN-19JUN98
LX1020643

LX,8000 018288-19-01APR98

TM4574 (01DEC99) 80-00-31 6110 to 6510S Tractors

070200
PN=900
 Component Removal and Installation/Front axle support (with TLS)

Support front frame on both sides as shown using

wooden blocks (A) that are approx. 25 mm (1 in.) high.

-UN-19JUN98
LX1020644
LX,8000 018289-19-01APR98

Remove filter housing (A) and rod (B).

IMPORTANT: Seal suction hose.

-UN-19JUN98
LX1020642
LX,8000 018290-19-01APR98

Disconnect plug (A).

-UN-19JUN98
LX1020884

LX,8000 018306-19-01APR98

Disconnect all lines at valve housing (A). Loosen line (B)

at accumulator.
-UN-19JUN98
LX1020645

LX,8000 018291-19-01APR98

TM4574 (01DEC99) 80-00-32 6110 to 6510S Tractors

070200
PN=901
 Component Removal and Installation/Front axle support (with TLS)

Secure front axle support as shown and remove cap

screws (A) on both sides.

Pull out front axle support from the front and place it on
a safe base.

-UN-19JUN98
LX1020646
LX,8000 018292-19-01APR98

INSTALLING THE FRONT AXLE SUPPORT

Attach the front axle support to a suitable hoist and

move it to installation position on the main frame.

-UN-19JUN98
LX1020882
Tighten cap screws to 350 N·m (255 lb-ft).

For further installation steps, reverse removal procedure.

Install front wheel drive axle as described in this Group.

-UN-19JUN98
LX1020883
LX,8000 018307-19-01APR98

TM4574 (01DEC99) 80-00-33 6110 to 6510S Tractors

070200
PN=902
 Component Removal and Installation/Front axle support (with TLS)

TM4574 (01DEC99) 80-00-34 6110 to 6510S Tractors

070200
PN=903
 Group 05
Main Frame

SPECIFICATIONS

See Group 00.

LX,80,05 004607-19-01AUG95

REMOVING AND INSTALLING THE MAIN

FRAME

See Group 00.

LX,80,05 004608-19-01AUG95

EXPLODED VIEW

-UN-24APR96
LX013370
A—Main frame C—Washer (4 used) E—Cover1 G—Pin for front axle
B—Pin (4 used) D—Cap screw (4 used) F—Basic weight H—Pin for front axle

1 With 65 kg (143 lbs) basic weight only LX,RCHANA000789-19-01AUG97

TM4574 (01DEC99) 80-05-1 6110 to 6510S Tractors

070200
PN=904
 Main Frame/Exploded views

EXPLODED VIEW

-UN-06MAY98
LX1020425
A—L.h. side frame C—Front axle carrier E—Pin (4 used) G—Screw (4 used)
B—Cross-member D—R.h. side frame F—Washer (4 used)

With FWD axle with TLS

LXSFA,80 017785-19-01APR98

TM4574 (01DEC99) 80-05-2 6110 to 6510S Tractors

070200
PN=905
 Group 10
Front Axle

GENERAL INFORMATION

NOTE: Group 80-10 deals only with the front axle of

tractors not equipped with front wheel drive. The
front axle on tractors equipped with front wheel
drive is dealt with in the component technical
manual relating to front wheel drive axles.

LX,RFAA 000813-19-01JAN92

SPECIFICATIONS

Item Measurement Specification

Knuckle and spindle assembly to Axial play max. 0.76 mm (0.03 in.)
axle knee

Front wheels Toe-in 3 to 9 mm (1/8 to 23/64 in.)

Front axle to main frame, cap Torque 550 N·m (405 lb-ft)
screws

Axle knees to front axle center or Torque 400 N·m (300 lb-ft)
extension, cap screws

Screws for clamping and fine Torque 45 to 55 N·m (33 to 40 lb-ft)

adjustment of tie-rod

Wheel hub to knuckle and spindle Torque 50 N·m (35 lb-ft)

assy., slotted nut

Steering arm to kingpin, cap screw Torque 230 N·m (170 lb-ft)

LX,RFAA 000814-19-01NOV99

REMOVING FRONT AXLE

See Group 00.

NOTE: There is no need to remove the front axle to

-UN-13SEP94

repair the knuckle and spindle assembly or wheel

hub.
LX002066

LX,RFAA 000816-19-01MAR92

TM4574 (01DEC99) 80-10-1 6110 to 6510S Tractors

070200
PN=906
 Front Axle/Disassembly

DISSASSEMBLING FRONT AXLE

-UN-20SEP94
LX002071

1—Bushing 9—Steering arm 17—Seal ring 24—Washer

2—Grease fitting 10—Bushing 18—Collar ring 25—Taper roller bearing cone
3—Front axle center section 11—Shim 19—Taper roller bearing cone 26—Taper roller bearing cup
4—Cap screw 12—Axle knee 20—Taper roller bearing cup 27—Wheel hub
5—Spring washer 13—Grease fittings 21—Hub cap 28—Extension1
6—Washer 14—Thrust washer 22—Slotted nut 29—Cap screw1
7—Hex. nut 15—Spring pin 23—Cotter pin
8—Cap screw 16—Knuckle and spindle
assembly

Disconnect tie-rod.

To remove steering cylinder, see Section 60,

Group 10.

1 With front axle extension LX,RFAG 000876-19-01FEB93

TM4574 (01DEC99) 80-10-2 6110 to 6510S Tractors

070200
PN=907
 Front Axle/Assembly and adjustments

ASSEMBLING FRONT AXLE

Coat all internal parts thoroughly with grease,

Press in upper and lower bushings (A) flush with base of

-UN-22NOV94
the chamfer in the axle knee. Ensure that the lube bores
in the axle knee and bushings are in alignment.

Force in spring pins (B) until they touch the bottom of

the holes.

L115375
LX,RFAG 000877-19-01APR96

Tighten cap screws in axle knee to 400 N·m (300 lb-ft).

Turn the screw so that the heads face to the front (in the
direction of forward travel).

-UN-15SEP94
LX000824
LX,RFAG 000878-19-01MAR92

Press spring pins (B) in until they touch the bottom of

the holes.

Apply grease to the two thrust washers (A) and place

them on the axle knee and spindle assembly or on the

-UN-15SEP94
the axle knee.

IMPORTANT: Once the thrust washers are installed,

the spring pins must prevent them from
turning.

LX000825
-UN-15SEP94
LX000823

LX,RFAG 000879-19-01MAR92

TM4574 (01DEC99) 80-10-3 6110 to 6510S Tractors

070200
PN=908
 Front Axle/Assembly and adjustments

Put shim in position.

Tighten cap screw on steering arm (A) to 230 N·m

(170 lb-ft). Strike the steering arm with a plastic-headed
hammer and retighten the cap screws to the same

-UN-13SEP94
torque as before.

LX002069
LX,RFAA 002430-19-01MAR92

ADJUSTING KNUCKLE AND SPINDLE

ASSEMBLY AXIAL PLAY

Adjust axial play to not more than 0.76 mm (0.03 in.) by

adding or removing shims.

-UN-15SEP94
NOTE: The knuckle and spindle assembly must turn
freely.

LX000826
LX,RFAG 000880-19-01MAR92

ASSEMBLING WHEEL HUB

Install seal ring (B) with the inscription facing away from
the knuckle and spindle assembly. Coat the lips of the
seal ring with grease.

-UN-22NOV94
Press in taper roller bearing cone (A).

L112808

LX,RFAG 000881-19-01JAN92

Press taper roller bearing cups (B) and collar ring (A)
into the wheel hub.
-UN-13SEP94
LX002070

LX,RFAA 002431-19-10FEB92

TM4574 (01DEC99) 80-10-4 6110 to 6510S Tractors

070200
PN=909
 Front Axle/Assembly and adjustments

ADJUSTING WHEEL BEARINGS

1. Slide wheel hub onto knuckle and spindle assembly.

2. Position taper roller bearing cone, washer (A) and

-UN-15SEP94
slotted nut (B).

3. Tighten slotted nut to 50 N·m (35 lb-ft). Turn wheel

hub several times, retighten slotted nut to the same
torque, and secure with cotter pin (C). If this proves

LX000828
impossible, turn slotted nut back to the next locking
position.

4. Secure hub cap and lubricate hub.

LX,RFAG 000882-19-09APR91

TM4574 (01DEC99) 80-10-5 6110 to 6510S Tractors

070200
PN=910
 Front Axle/Assembly and adjustments

ASSEMBLING AXLE CENTER SECTION

Coat the joint faces of the two pins (A and B) lightly with
oil.
Press the pins into frame (C).

-UN-15SEP94
LX000770
LX,RFAA 000818-19-01MAR92

Press bushings (A and B) into center of front axle.

Make sure that the lubricating bores are properly aligned.

-UN-15SEP94
LX000771
LX,RFAA 000819-19-01MAR92

-UN-07AUG97
LX1017074

A—Frame D—Washer G—Cap screw I—Pin

B—Front axle center section E—Washer H—Bushing J—Nut
C—Pin F—Cap screw

NOTE: Arrow points in direction of travel.

LX8010AD 014766-19-01NOV97

TM4574 (01DEC99) 80-10-6 6110 to 6510S Tractors

070200
PN=911
 Front Axle/Installation and adjustments

INSTALLING FRONT AXLE

See Group 00.

Engage steering cylinder in steering arm. Locate the

-UN-15SEP94
cover plate with the bordered edge facing toward the
seal ring. Ensure that the border locates the seal ring
correctly in the center. Install and secure pin (A).

LX000772
LX,RFAA 000820-19-01MAR92

INSTALLING TIE-ROD

-UN-20SEP94
LX002067
A—Pivot, left-end* (clamp D—Cap screw (2 used) H—Hex. nut M—Seal ring (4 used)
setting) E—Tie-rod pipe K—Pivot, right-end* (fine N—Cover (4 used)
B—Clamp (2 used) F—Cap screw adjustment) O—Pin (2 used)
C—Hex. nut (2 used) G—Clamp L—Grease fitting (2 used) P—Snap ring (2 used)

Engage tie-rod in steering arm. Tighten screws/nuts (D), (C) and (F), (H) to between
Locate cover (N) with the bordered edge facing 45 and 55 N·m (33 and 40 lb-ft).
toward the seal ring. Ensure that the border locates
the seal ring correctly in the center. IMPORTANT: Check toe-in as described below,
and adjust if necessary.
The two pivot grease fittings (L) must face to the
rear. After installation, lubricate all the pivots
thoroughly.

* Seen in the direction of travel LX,RFAG 000874-19-01NOV99

TM4574 (01DEC99) 80-10-7 6110 to 6510S Tractors

070200
PN=912
 Front Axle/Installation and adjustments

CHECKING FRONT WHEEL TOE-IN

Measure front and rear of front wheels from rim flange to

rim flange at hub height.

-UN-11AUG94
1. Measure dimension (A).
2. Turn front wheels 1/2 turn.
3. At the same point as dimension (A) was previously
measured, measure dimension (B).

LX000391
Dimension (A) must be 3 to 9 mm (0.12 to 0.35 in.) less
than dimension (B) at the rear.

LX,OSPU 000225-19-01DEC96

ADJUSTING FRONT WHEEL TOE-IN

Take out collar pin (A) and remove tie rod. Slacken
clamping screw (B) and turn tie rod end (C) in or out.

-UN-09AUG94
After adjustment is completed, tighten clamping screw to
between 45 and 55 N·m (33 and 40 lb-ft). Secure tie rod
to steering knuckle.

IMPORTANT: The grease fitting must be in the

LX000774
position shown in the picture.

LX,OSPU 000226-19-01NOV99

TM4574 (01DEC99) 80-10-8 6110 to 6510S Tractors

070200
PN=913
 Group 15
Front and Rear Wheels

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Universal support stand . . . . . . . . . . . . . . . . JT05725

Supporting the tractor

-UN-19SEP94
JT05725
LX,RCHC 000790-19-01MAR93

LX000743 -UN-19SEP94

Snap ring tool . . . . . . . . . . . . . . . . . . . . . . . JDG18

Removing and installing snap rings on rack-and-pinion

axle
LX,RCHC 000791-19-21DEC90

TM4574 (01DEC99) 80-15-1 6110 to 6510S Tractors

070200
PN=914
 Front and Rear Wheels/Specifications

SPECIFICATIONS

Item Measurement Specification

Front wheels - without FWD

Front wheel to hub, cap screw Torque 250 N·m (185 lb-ft)

Front wheels - with FWD

Wheel dish to rim, M16 10.9 Torque 310 N·m (230 lb-ft)
attaching bolt

Wheel dish to hub, hex. nut Torque 300 N·m (220 lb-ft)

With broader track

Special ring for broader track to hub, Torque 300 N·m (220 lb-ft)
hex. nut

Wheel dish to special ring for Torque 400 N·m (300 lb-ft)
broader track, cap screw

Rear wheels - with flanged axle

Wheel dish to rim, M16 10.9 Torque 310 N·m (230 lb-ft)
attaching bolt

Wheel dish to flanged axle Torque 500 N·m (370 lb-ft)

Special ring for broader track to Torque 500 N·m (370 lb-ft)
flanged axle, cap screw

Wheel dish to special ring for Torque 500 N·m (370 lb-ft)
broader track, cap screw

Rear wheels -
with rack-and-pinion axle

Cast dish to rim, attaching bolt Torque 230 N·m (170 lb-ft)

Steel dish to rim, M16 10.9 Torque 310 N·m (230 lb-ft)
attaching bolt

Steel dish to hub Torque 400 N·m (300 lb-ft)

Pinion sleeve half to hub Torque 215 N·m (160 lb-ft)

Key sleeve half to hub Torque 400 N·m (300 lb-ft)

LX8015AD 014767-19-01NOV97

TM4574 (01DEC99) 80-15-2 6110 to 6510S Tractors

070200
PN=915
 Front and Rear Wheels/Removal

REMOVING A WHEEL (FRONT OR REAR)

Raise tractor and support safely using support stand

JT05725 (A).

-UN-15SEP94
LX000744
LX,RCHC 000793-19-01FEB92

With rack-and-pinion axle

Remove snap ring using snap ring tool JDG18 (A).

Clean the axle with a wire brush.

-UN-15SEP94
Loosen cap screws (B). Make sure they are slack.

Jack up the tractor and support it safely.

LX000745
Turn the rear wheel until the gear teeth (rack) are
uppermost.

Tighten jack screws (C) until key sleeve half comes

loose.

NOTE: If the sleeve half does not come loose, slacken

off the three cap screws that fasten the pinion

-UN-14SEP94
sleeve half on the back of the wheel dish.

Turn adjusting screw (D) until the pinion disengages from

the rack.

LX003882
NOTE: Once the steel dish is clear of the hub, remove
adjusting screw (D).

LX,RCHC 000794-19-01NOV97

TM4574 (01DEC99) 80-15-3 6110 to 6510S Tractors

070200
PN=916
 Front and Rear Wheels/Installation

ASSEMBLING REAR WHEEL (WITH RACK-AND-PINION AXLE)

-UN-20SEP94
LX000747
A—Cap screw (3 used) E—Wheel hub H—Rear wheel rim K—Hex. nut (8 used)
B—Pinion sleeve half F—Snap ring I—Key sleeve half L—Rim clamp (8 used)
C—Pinion G—Cap screw (3 used) J—Jack screw M—Square-head bolt (8 used)
D—Pinion shaft

Tighten the three cap screws (A) that secure the

pinion sleeve half (B) to 215 N·m (160 lb-ft).

LX,RCHC 000795-19-01NOV97

ATTACHING THE RIM TO THE CAST DISH

Tighten nuts of square-head bolts (A) to 230 N·m

(170 lb-ft).

-UN-15SEP94
IMPORTANT: Wobble measured at rim bead must not
exceed 9.5 mm (3/8 in.).

LX000748

LX,RCHC 000796-19-01NOV97

ATTACHING FRONT WHEEL

Front axles without FWD:

Tighten attaching screws (A) to 250 N·m (185 lb-ft).

-UN-22JUN98
LX1020846

LX8015 018192-19-01MAY98

TM4574 (01DEC99) 80-15-4 6110 to 6510S Tractors

070200
PN=917
 Front and Rear Wheels/Installation

Front wheel drive axles:

Tighten the attaching screws to 300 N·m (220 lb-ft).

With broader track:

-UN-13SEP94
Tighten the hex. nuts that fasten the special ring for
broader track to the hub to 300 N·m (220 lb-ft).

Tighten the cap screws that fasten the wheel dish to the

LX002146
special ring for broader track to 400 N·m (300 lb-ft).

LX8015 018193-19-01MAY98

ATTACHING REAR WHEEL

With flanged axle

Tighten the cap screws evenly to 500 N·m (370 lb-ft).

-UN-15SEP94
LX000751
LX8015AD 014769-19-01NOV97

With rack-and-pinion axle

1. Adjust track width at adjusting screw (B).

2. Unscrews the jack screws as far ar they can go.

-UN-15SEP94
3. Tighten cap screws (A) to 400 N·m (300 lb-ft).
Tighten them alternately, and several times each.

4. Drive the tractor for a distance of approx. 50 m

LX000750
(150 ft) and retighten the cap screws to 400 N·m
(300 lb-ft). The screws must be retightened to 400 N·m
(300 lb-ft) again after a period of 4 to 8 hours in
operation.

5. Tighten the jack screws.

Torque for tightening the cap screws that fasten the steel
dish to the hub: 400 N·m (300 lb-ft)

LX,RCHC 000798-19-01NOV97

TM4574 (01DEC99) 80-15-5 6110 to 6510S Tractors

070200
PN=918
 Front and Rear Wheels/Installation

TM4574 (01DEC99) 80-15-6 6110 to 6510S Tractors

070200
PN=919
 Group 20
Center Link Bracket and Swinging Drawbar

TIGHTENING TORQUE ON CENTER LINK

BRACKET

Tighten hex. socket screws (A) to 340 N·m (250 lb-ft).

-UN-19SEP94
LX000594
3-position link shown
LX,8020 017880-19-01APR98

TIGHTENING TORQUES ON SWINGING

DRAWBAR

A—Cap screws: 310 N·m (230 lb-ft)

B—Cap screws: 310 N·m (230 lb-ft)
C—Plug: 310 N·m (230 lb-ft)

-UN-09SEP97
LX1017482
LX,8020 017881-19-01NOV99

TM4574 (01DEC99) 80-20-1 6110 to 6510S Tractors

070200
PN=920
 Center Link Bracket and Swinging Drawbar/Torques for hardware

Tighten hex. nut (A) to 520 N·m (380 lb-ft).

Tighten hex. nut (B) to 375 N·m (275 lb-ft).

-UN-03APR97
LX1016473
Tighten the self-locking hex. nut (C) to 200 N·m
(150 lb-ft).

-UN-22JUL97
LX1017483

LX,8025NA013020-19-01AUG97

TIGHTENING TORQUES ON
HIGH-CLEARANCE DRAWBAR

Tighten cap screws (A) to 410 N·m (300 lb-ft). -UN-29AUG97

LX008012

LX,8025NA006874-19-01AUG97

TM4574 (01DEC99) 80-20-2 6110 to 6510S Tractors

070200
PN=921
 Center Link Bracket and Swinging Drawbar/Adjustments

ADJUSTING THE HIGH-CLEARANCE

DRAWBAR

IMPORTANT: Use high clearance drawbar with

stabilizer chains (A) only.

-UN-22SEP94
With the draft links (B) lowered, adjust stabilizer chains
(A) until it is impossible for the draft links to move
under PTO housing.

LX008960
LX,8025NA006873-19-01AUG97

ADJUSTING THE RETAINING STRAP

Adjust the two locknuts (A) so that strap (B) holds pin
(C) in place. It should be possible to raise the strap and
turn it to one side.

-UN-03APR97
LX1016474
LX,MHM 011949-19-01APR97

TM4574 (01DEC99) 80-20-3 6110 to 6510S Tractors

070200
PN=922
 Center Link Bracket and Swinging Drawbar/Adjustments

TM4574 (01DEC99) 80-20-4 6110 to 6510S Tractors

070200
PN=923
 Group 25
Triple Link Suspension (TLS) of FWD Axle

GENERAL INFORMATION

NOTE: The FWD axles themselves are NOT dealt NOTE: Where the torques for hardware and oil lines
with in this Group. See Component Technical are not given in this Group, they are stated in
Manual for the FWD axles. Section 10, Group 05 of this Technical
Manual.

LXSFA,80 017099-19-01APR98

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Splitting stand . . . . . . . . . . . . . . . . . . . . . . JT05724

Raising and supporting tractor front end

Also required: 2 commercial 5 ton jacks

-UN-19SEP94
JT05724
LX,CRA80 002925-19-01AUG95

Splitting stand . . . . . . . . . . . . . . . . . . . . D05007ST

Removing and installing suspension components on

FWD axle with TLS

-UN-07NOV94
LX002163

LXSFA,80 017361-19-01APR98

TM4574 (01DEC99) 80-25-1 6110 to 6510S Tractors

070200
PN=924
 Triple Link Suspension (TLS) of FWD Axle

Universal support stand . . . . . . . . . . . . . . . . JT05725

Supporting the FWD axle

Also required: one commercial 12 t vehicle jack

-UN-19SEP94
JT05725
LXSFA,80 017362-19-01APR98

Slide hammer puller . . . . . . . . . . . . . . . . D01210AA

Removing the ball bearing from quill

-UN-19SEP94
LX001718
LXSFA,80 017363-19-01APR98

10-ton ram (low profile) . . . . . . . . . . . . . . . . . JT07265

Pressing the pin out of the front axle support

Also required: expulsion pin (dealer-fabricated)

-UN-09APR98
LX1020236

LXSFA,80 017364-19-01APR98

LX001364 -UN-16MAR95

Manually-operated hydraulic pump . . . . . . . D01019AA

Pressing the pin out of the front axle support

LXSFA,80 017092-19-01APR98

RW25854 -UN-23OCT97

Reducing Adapter . . . . . . . . . . . . . . . . . . . JDG1182*

Remove lift cylinder retaining pin

* RECOMMENDED TOOL—Used with slide hammer from JDG1072 RX,JDG1182 -19-23OCT97

TM4574 (01DEC99) 80-25-2 6110 to 6510S Tractors

070200
PN=925
 Triple Link Suspension (TLS) of FWD Axle

RW25940 -UN-06MAY98

Special Socket . . . . . . . . . . . . . . . . . . . . . JDG1225

Remove and install electro-hydraulic control valve

plug on tractors with suspended MFWD axles

RX,JDG1225 -19-03APR98

RW25938 -UN-03APR98

Spanner Wrench . . . . . . . . . . . . . . . . . . . . KJD10225

Remove and install cylinder rod guide on suspended

MFWD axles
LX,KJD10225 -19-01APR98

OTHER MATERIAL

Number Name Use

TY9371 (LOCTITE 271) Adhesive Repairing hydraulic cylinders

L59040 (MOLYKOTE BR2 PLUS) Grease Bearings/races

LX,8030,HILFS -19-01APR98

TM4574 (01DEC99) 80-25-3 6110 to 6510S Tractors

070200
PN=926
 Triple Link Suspension (TLS) of FWD Axle/Specifications

SPECIFICATIONS

Item Measurement Specification

Distributor block to control valve Torque 80 N·m (60 lb-ft)

block

Solenoid valve in control valve block Torque 20 N·m (15 lb-ft)

Coil on solenoid valve, locknut Torque 3-4 N·m (2-3 lb-ft)

Pressure-regulating valve in control Torque 20 N·m (15 lb-ft)

valve block

Pressure relief valve in control valve Torque 40 N·m (30 lb-ft)

block

Bearing eye in piston rod Torque 200 N·m (147 lb-ft)

Rod guide in hydraulic cylinder Torque 200 N·m (147 lb-ft)

Filler screw at accumulators Torque 20+5 N·m (15+4 lb-ft)

Retaining nut, flange on drive shaft Torque 450 N·m (330 lb-ft)

Screws, flange to u.j. shaft Torque 125 N·m (92 lb-ft)

Screws, housing on FWD axle Torque 310 N·m (229 lb-ft)

Screws, bearing support to Torque 610 N·m (450 lb-ft)

cross-member

Hex. socket screws, bearing quill to Torque 35 N·m (26 lb-ft)

housing

Hex. socket screws, cover to Torque 35 N·m (26 lb-ft)

bearing support

Bearing support Capacity 1.25 cm3 (0.08 cu.in.) John Deere EP

multi-purpose grease

Bearing quill Capacity 1.25 cm3 (0.08 cu.in.) John Deere EP

multi-purpose grease

Drive shaft in FWD axle Capacity 1 cm3 (0.061 cu.in.) MOLYKOTE BR2
PLUS

Sensor rod, position sensor to Adjustment 170±1 mm (6.7±0.04 in.)

Panhard link

LXSFA,80 017073-19-01NOV99

TM4574 (01DEC99) 80-25-4 6110 to 6510S Tractors

070200
PN=927
 Triple Link Suspension (TLS) of FWD Axle/Making the hydraulic system pressure-free

RELIEVE PRESSURE FROM SUSPENDED

MFWD AXLE HYDRAULIC SYSTEM

N CAUTION: High pressure can exist at any

hydraulic connection. Avoid injury from

-UN-28APR98
high-pressure leaks.

N CAUTION: The suspended MFWD axle

hydraulic system pressure must be relieved

LX1020232
before disconnecting any hydraulic lines,
fittings, or connections. Keep parts of your
body, items of clothing and tools well clear.

1. The engine must be shut off.

2. Loosen two allen head bleed valve screws (A) a

maximum of 1-1/2 turns, using a 4 mm allen wrench.

3. Wait a little while until all the hydraulic pressure has

been relieved.

NOTE: Leave the two hex. socket screws (A) open until
this work is completed.

4. Tighten the hex. socket screws again.

NOTE: When the hydraulic system is pressure-free, it

takes approx. 5 - 6 seconds for the axle to level
itself after the engine has been started. If the
transmission oil is cold, or if there is a heavy
load at the front end, it may take approx.
60 seconds for the axle to level itself.

NOTE: Calibration procedure should be performed twice

to correctly calibrate the suspended MFWD axle
system.

Calibrate suspended MFWD axle system. (See Section

280, Group 10.)

LXSFA,80 017098-19-01DEC98

TM4574 (01DEC99) 80-25-5 6110 to 6510S Tractors

070200
PN=928
 Triple Link Suspension (TLS) of FWD Axle/Panhard link

REMOVING/INSTALLING THE OSCILLATION

LIMITER

Remove screws (A) and their washers. Pull out pins (B)
and take off the oscillation limiter (C).

-UN-25MAY98
Replace parts as necessary.

Re-install the oscillation limiter in reverse order (with

LX1020207
regard to removal procedure).

LXSFA,80 017074-19-01APR98

REMOVING THE PANHARD LINK

Install splitting stand JT05724 (A) at both sides of the

main frame.

-UN-20MAY98
Make the hydraulic system pressure-free.

Use the two vehicle jacks to raise the main frame.

LX1020212
Disconnect the sensor rod (A) from ball end (B).

-UN-30MAR98
RW76038
Remove screws (A) and their washers, then use a slide
hammer and reducing adapter JDG1182 to pull out pins
(B).
-UN-30APR98
LX1020233

LXSFA,80 017075-19-01APR98

TM4574 (01DEC99) 80-25-6 6110 to 6510S Tractors

070200
PN=929
 Triple Link Suspension (TLS) of FWD Axle/Suspended front axle (SFA) controller

INSTALLING THE PANHARD LINK

-UN-08APR98
IMPORTANT: Make sure that bushing (A) is on the
left-hand side and pointing downwards
(viewed in direction of travel).

RW76041
Install Panhard link in reverse order (with regard to
removal procedure).

Press sensor rod (C) onto ball end (B).

-UN-24APR98
RW76085
LXSFA,80 017786-19-01APR98

SUSPENDED FRONT LINK (SFA)

CONTROLLER

For changing the controller on FWD axles with TLS, see

Section 90, Group 05.

For calibrating the controller on FWD axles with TLS,

see Section 280, Group 10.

LXSFA,80 017797-19-01APR98

TM4574 (01DEC99) 80-25-7 6110 to 6510S Tractors

070200
PN=930
 Triple Link Suspension (TLS) of FWD Axle/Position sensor

REMOVING THE POSITION SENSOR

NOTE: Various equipment fits allow the position sensor

to be removed as shown here. If access cannot
be gained this way, see below.

-UN-25MAY98
Disengage sensor rod (B).

Remove plug (C).

LX1020209
Take out screws (A).

Remove the position sensor assembly.

LXSFA,80 017076-19-01APR98

NOTE: If access to the position sensor assembly cannot

be gained as described above, proceed as
described below.

Disengage the front grille.

-UN-20MAY98
Remove metal bracket (A) from battery.

LX1020427
LXSFA,80 017798-19-01APR98

NOTE: The battery terminals may be arranged differently

to those illustrated. Always pay attention to the
markings on the battery.

First disconnect the negative terminal (A), then the

-UN-20MAY98

positive one (B).

Then remove the battery.

N
LX1020428

CAUTION: For instructions on how to handle

batteries safely, see Section 05, Group 05.

LXSFA,80 017799-19-01APR98

TM4574 (01DEC99) 80-25-8 6110 to 6510S Tractors

070200
PN=931
 Triple Link Suspension (TLS) of FWD Axle/Position sensor

Remove screens (A; if equipped).

-UN-13MAY98
LX1017832
LX,2000 014722-19-01APR98

Remove nuts (A).

At both sides of the battery platform, take out screws

(B).

-UN-20MAY98
Raise the front frame slightly and remove the battery
platform.

IMPORTANT: Do not raise the front frame much.

LX1020429
Make sure no components (e.g. fan
shroud) are damaged.

LXSFA,80 017800-19-01APR98

Remove retaining strap (D).

Disconnect plug (C) from the position sensor.

Disengage sensor rod (B).

-UN-28APR98
Unfasten screws (A) and remove the position sensor
assembly.

LX1020310
LXSFA,80 017370-19-01APR98

TM4574 (01DEC99) 80-25-9 6110 to 6510S Tractors

070200
PN=932
 Triple Link Suspension (TLS) of FWD Axle/Position sensor

REPAIRING THE POSITION SENSOR

-UN-28APR98
LX1020234
A—Screw F—Screw J—Bracket N—Nut
B—Washer G—Washer K—Nut O—Ball end
C—Sensor H—Bushing L—Retaining ring P—Sensor rod
D—O-ring I—Screw M—Lever Q—Washer
E—Shaft

Dismantle, and replace defective parts.

Install parts as shown in the illustration.

LXSFA,80 017101-19-01APR98

INSTALLING THE POSITION SENSOR

Install the position sensor in reverse order (with IMPORTANT: Every time the position sensor is
regard to removal procedure). replaced, calibration is required. See

N
relevant Technical Manual,
CAUTION: When reconnecting the battery, Section 280, Group 10.
be sure to connect the positive terminal
first.

LXSFA,80 017715-19-01APR98

TM4574 (01DEC99) 80-25-10 6110 to 6510S Tractors

070200
PN=933
 Triple Link Suspension (TLS) of FWD Axle/Position sensor

ADJUSTING THE SENSOR ROD

Disconnect sensor rod assembly (A) from the position

sensor.

-UN-25MAY98
LX1020430
Disconnect sensor rod (C) from ball end (B) on Panhard
link.

Lift off the sensor rod.

-UN-24APR98
RW76085
Dimension (a) between the ball ends must be 170 mm
(6.7 in.).

Install sensor rod in reverse order (with regard to

removal procedure).

-UN-30APR98
IMPORTANT: Every time the sensor rod is adjusted
or replaced, calibration is required. See
relevant Technical Manual, Section 280,

LX1020210
Group 10.

LXSFA,80 017077-19-01APR98

TM4574 (01DEC99) 80-25-11 6110 to 6510S Tractors

070200
PN=934
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

REMOVING THE HYDRAULIC CYLINDER

Install splitting stand JT05724 (A) at both sides of the

main frame.

-UN-20MAY98
Make the hydraulic system pressure-free.

Use the two vehicle jacks to raise the main frame.

LX1020212
LXSFA,80 017079-19-01APR98

Remove hydraulic hoses (A) and (B) from the hydraulic

cylinder.

Take out screw (C) and remove the washer.

-UN-20MAY98
Use a slide hammer and reducing adapter JDG1182 to
pull out pin (D).

LX1020317
LXSFA,80 017375-19-01APR98

Remove the screw and washer that secure the pin.

Use dealer-fabricated spacers to press the pin out of the

guide.

-UN-28APR98
Remove the hydraulic cylinder from below.

A—Special tool D01019AA

B—Special tool JT07265

LX1020316

LXSFA,80 017708-19-01NOV99

TM4574 (01DEC99) 80-25-12 6110 to 6510S Tractors

070200
PN=935
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

INSTALLING THE HYDRAULIC CYLINDER

Locate the hydraulic cylinder and install pins. Use a

washer and screw to secure each pin.

Install the hydraulic hoses.

-UN-28MAY98
Tighten collar nut (A) to 24 N·m (18 lb-ft).
Tighten collar nut (B) to 50 N·m (37 lb-ft).

LX1020315
LXSFA,80 017788-19-01APR98

REPAIRING THE HYDRAULIC CYLINDER

N CAUTION: Ensure an adequate supply of

fresh air. Paint and sealant material may
catch fire.
NOTE: When warming up the hydraulic cylinder, take
care not to heat up surrounding components.
Always cover them up with a suitable material.

IMPORTANT: Seals on the rod guide must be NOTE: Heating destroys the adhesive that secures
replaced after they have been the screws. New adhesive/locking material
warmed up. must be used on the hardware affected.

NOTE: All sealing elements on the hydraulic cylinder

may be replaced without the need to remove
the cylinder.

LXSFA,80 017080-19-01APR98

TM4574 (01DEC99) 80-25-13 6110 to 6510S Tractors

070200
PN=936
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

CROSS-SECTIONAL VIEW—SUSPENDED MFWD AXLE CYLINDER

-UN-14APR98
RW36802
A—Bearing Eye B—Piston Rod Guide C—Piston Rod D—Cylinder Tube

RX165116CR,10B -19-22APR98

Install splitting stand JT05724 (A) at both sides of the

main frame.

Make the hydraulic system pressure-free.

-UN-20MAY98
Use the two vehicle jacks to raise the main frame.

LX1020212

Take out screw (A).

Pull out pin (C) and let the oscillation limiter (B) hang
down.
-UN-30APR98
LX1020213

LXSFA,80 017709-19-01APR98

TM4574 (01DEC99) 80-25-14 6110 to 6510S Tractors

070200
PN=937
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

Using a hot air blower, heat cylinder tube (A) at the

thread on rod guide (B) to approx. 300˚C (580˚F).

Use special tool KJD10225 (C) to disengage the rod

guide (B).

-UN-30APR98
Take out screw (D) and remove the washer.

Use a slide hammer and reducing adapter JDG1182 to

LX1020419
pull out pin (E).

Pull the piston rod and rod guide out of the cylinder
tube.

A—Cylinder tube
B—Rod guide
C—Special tool KJD10225
D—Screw
E—Pin

LXSFA,80 017710-19-01APR98

A—Piston with sealing elements

B—Rod guide with sealing elements
C—Bearing eye

-UN-28APR98
LX1020416
LXSFA,80 017711-19-01APR98

TM4574 (01DEC99) 80-25-15 6110 to 6510S Tractors

070200
PN=938
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

Clamp the end (A) of the piston rod in a vise. Use

blocks to prevent the vise damaging the end of the rod.

IMPORTANT: The bearing eye is tightened to

200 N·m (147 lb-ft), and
adhesive/locking material is used. To
destroy the adhesive/locking material,
use a hot-air blower to heat the area
around the thread to approx. 300˚C
(580˚F). Do NOT use bearing opening
(B) to open the bearing eye.

Heat the area around the thread on piston rod (C) and
use a large monkey wrench (E) to open bearing eye (D).

Pull rod guide (F) out of the piston rod (C).

A—End of piston rod

B—Bearing opening

-UN-09APR98
C—Piston rod
D—Bearing eye
E—Monkey wrench
F—Rod guide

RW78104
LXSFA,80 017789-19-01APR98

Use a blunt instrument to remove all sealing elements.

IMPORTANT: Take care not to damage the base of

the groove.

-UN-28APR98
A—Guide band
B—Piston seal
C—Piston with piston rod
D—O-ring
E—Rod guide

LX1020417
F—Grooved ring
G—Scraper ring
H—Bearing eye
LXSFA,80 017712-19-01APR98

TM4574 (01DEC99) 80-25-16 6110 to 6510S Tractors

070200
PN=939
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

Installing the sealing elements on the rod guide:

There must be no residual sealant on the sealing

grooves.

Apply a light coating of grease to the sealing elements

before you install them.

A—Rod guide
B—Scraper ring
C—Grooved ring
D—O-ring

-UN-30APR98
LX1020420
LXSFA,80 017713-19-01APR98

TM4574 (01DEC99) 80-25-17 6110 to 6510S Tractors

070200
PN=940
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

Installing the sealing elements on piston:

Before installing the seals, check that base and edges of

the groove are free of burrs and scoring.

-UN-30APR98
Apply grease to the base of the groove and locate the
two O-rings. Take care not to cant O-rings (i.e. be sure
to put them in straight).

LX1020415
Pull the sealing ring onto the two O-rings. To facilitate
assembly, plunge the sealing ring into a bath of water or
oil or use a hot-air blower to heat it to approx. 80-100˚C
(176-212˚F).

Do NOT use any sharp instruments.

Install the guide bands by applying a little grease to

them and “sticking” them into the grooves.

LXSFA,80 017790-19-01APR98

TM4574 (01DEC99) 80-25-18 6110 to 6510S Tractors

070200
PN=941
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

-UN-05MAY98
RW36804
A—Piston seal C—Guide band D—Piston E—Piston rod
B—O-rings

LXSFA,80 017714-19-01APR98

TM4574 (01DEC99) 80-25-19 6110 to 6510S Tractors

070200
PN=942
 Triple Link Suspension (TLS) of FWD Axle/Hydraulic cylinder

Slide rod guide (B) onto the piston rod.

Make the thread on bearing eye (C) free of grease, then

coat it with LOCTITE 271 (TY9371) and screw the eye
into the piston rod. Tightening torque is 200 N·m

-UN-28APR98
(147 lb-ft).

A—Piston with sealing elements

B—Rod guide with sealing elements
C—Bearing eye

LX1020416
LXSFA,80 017374-19-01APR98

Installing piston with piston rod and rod guide:

Slide the rod guide onto the piston rod.

Insert the piston rod into the cylinder.

-UN-30APR98
Make the thread on the rod guide free of grease, then
coat it with LOCTITE 271 (TY9371) and screw the guide
into the cylinder. Tightening torque is 200 N·m

LX1020419
(147 lb-ft).

Put the bearing eye into position. Make sure the grease
fitting is on the outside. Install pin (E), using a washer
and screw (D) to secure it.

LXSFA,80 017787-19-01APR98

TM4574 (01DEC99) 80-25-20 6110 to 6510S Tractors

070200
PN=943
 Triple Link Suspension (TLS) of FWD Axle/Control valve block

REMOVING THE CONTROL VALVE BLOCK

Install splitting stand JT05724 (A) at both sides of the

main frame.

Make the hydraulic system pressure-free.

-UN-20MAY98
Use the two vehicle jacks to raise the main frame.

LX1020212
LXSFA,80 017081-19-01APR98

Remove hydraulic lines (A), (B), (C) and (D) from the
control valve block.

-UN-23APR98
LX1020312
Remove hydraulic line (A) from the control valve block.

-UN-23APR98
LX1020313

LXSFA,80 017372-19-01APR98

TM4574 (01DEC99) 80-25-21 6110 to 6510S Tractors

070200
PN=944
 Triple Link Suspension (TLS) of FWD Axle/Control valve block

Remove hydraulic hoses (A) and (B) from the distributor

block.

-UN-28APR98
LX1020311
LXSFA,80 017371-19-01APR98

Pull plugs (A) out of the solenoid valves.

-UN-28APR98
LX1020321
LXSFA,80 017378-19-01APR98

Take retaining screws (A) out of the control valve block.

Move the control valve block downward and then take it

out between the main frame and the FWD axle.

-UN-23APR98
LX1020314

LXSFA,80 017373-19-01APR98

INSTALLING THE CONTROL VALVE BLOCK

Install the control valve block in reverse order (with NOTE: When the hydraulic system is pressure-free, it
regard to removal procedure). takes approx. 5 - 6 seconds for the axle to
level itself after the engine has been started.
If the transmission oil is cold, or if there is a
heavy load at the front end, it may take
approx. 60 seconds for the axle to level itself.

LXSFA,80 017376-19-01APR98

TM4574 (01DEC99) 80-25-22 6110 to 6510S Tractors

070200
PN=945
 Triple Link Suspension (TLS) of FWD Axle/Control valve block

CONTROL BLOCK—EXPLODED VIEW

-UN-31AUG99
LX1023831

A—Bleed valve (2 used) F—Solenoid valve (2 used) J—Distributor block N—Set of sealing rings
B—Pressure-regulating valve G—Locknut (2 used) K—Set of screws (2 used)
C—Set of sealing rings H—Coil (2 used) L—Set of sealing rings O—Various small parts*
D—Pressure relief valve I—Set of sealing rings M—Check valve with detent
E—Set of sealing rings (2 used) (2 used)

* Available only in conjunction with control block LXSFA,80 020905-19-01NOV99

TM4574 (01DEC99) 80-25-23 6110 to 6510S Tractors

070200
PN=946
 Triple Link Suspension (TLS) of FWD Axle/Solenoid valves

REPAIRING THE SOLENOID VALVES

Make the hydraulic system pressure-free.

Pull plug (B) out of coil (D).

-UN-28APR98
Take off locknut (A) and coil (D).

Remove valve assembly (C).

LX1020215
LXSFA,80 017082-19-01APR98

Replace existing back-up rings and O-rings with a new

set of rings.

Replace defective parts with new ones.

-UN-28APR98
Clean the screen in valve (F).

IMPORTANT: Tighten locknut (H) to the specified

torque. If you don’t, the solenoid valve

LX1020216
may not function correctly.

Tighten the valve assembly to 20 N·m (15 lb-ft).

Tighten locknut (H) on coil (G) to between 3 and 4 N·m

(2 and 3 lb-ft). A—Back-up ring E—O-ring
B—O-ring F—Valve
C—Back-up ring G—Coil
Insert the plug into coil (G).
D—O-ring H—Locknut

LXSFA,80 017102-19-01APR98

TM4574 (01DEC99) 80-25-24 6110 to 6510S Tractors

070200
PN=947
 Triple Link Suspension (TLS) of FWD Axle/Pressure-regulating valve

REPAIRING THE PRESSURE-REGULATING

VALVE

Make the hydraulic system pressure-free.

-UN-28APR98
Remove pressure-regualting valve (A).

IMPORTANT: An O-ring is seated at the end of the

valve. Make sure that this O-ring is also

LX1020217
removed. If it remains in the valve bore,
it will cause problems later and have to
be taken out.

LXSFA,80 017083-19-01APR98

Use a blunt instrument to remove the existing O-rings.

Coat the new O-rings lightly with oil, and install.

Tightening torque when installing is 20 N·m (15 lb-ft).

-UN-28APR98
A—O-ring
B—O-ring
C—O-ring
D—Pressure-regulating valve

LX1020218
LXSFA,80 017084-19-01APR98

TM4574 (01DEC99) 80-25-25 6110 to 6510S Tractors

070200
PN=948
 Triple Link Suspension (TLS) of FWD Axle/Pressure relief valve

REPAIRING THE PRESSURE-RELIEF VALVE

Make the hydraulic system pressure-free.

Remove the pressure-relief valve (A).

-UN-28APR98
IMPORTANT: When removing and installing, make
sure that all the back-up rings and
O-rings are present and correct.

LX1020219
LXSFA,80 017085-19-01APR98

Use a blunt instrument to remove the existing back-up

rings and O-rings.

Coat new back-up rings and O-rings lightly with oil, and
install.

-UN-28APR98
Tightening torque when installing is 40 N·m (30 lb-ft).

A—O-ring
B—Back-up ring

LX1020220
C—O-ring
D—Pressure-relief valve

LXSFA,80 017086-19-01APR98

TM4574 (01DEC99) 80-25-26 6110 to 6510S Tractors

070200
PN=949
 Triple Link Suspension (TLS) of FWD Axle/Electro-hydraulic control valve plug

REPAIRING THE ELECTRO-HYDRAULIC

CONTROL VALVE PLUGS

Make the hydraulic system pressure-free.

-UN-28APR98
Remove control valve block (A).

Slacken off screws (B) and remove distributor block (C).

LX1020221
Use special tool JDG1225 to open and remove the
electro-hydraulic control valve plug (A).

-UN-28APR98
LX1020214
Use special tool JDG1225 to open and remove the
electro-hydraulic control valve plug (A).

-UN-28APR98
LX1020224
LXSFA,80 017087-19-01APR98

TM4574 (01DEC99) 80-25-27 6110 to 6510S Tractors

070200
PN=950
 Triple Link Suspension (TLS) of FWD Axle/Electro-hydraulic control valve plug

IMPORTANT: O-ring (A) is seated at the end of valve

(C). Make sure that this O-ring is also
removed. If it remains in the valve bore,
it will cause problems later and have to
be taken out.

-UN-22APR98
Use a blunt instrument to remove existing O-rings (A)
and (B).

LX1020222
Coat the new O-rings lightly with oil, and install.

Use special tool JDG1225 to screw in and tighten the

electro-hydraulic control valve plugs.

A—O-ring
B—O-ring
C—Electro-hydraulic control valve plug

LXSFA,80 017088-19-01APR98

TM4574 (01DEC99) 80-25-28 6110 to 6510S Tractors

070200
PN=951
 Triple Link Suspension (TLS) of FWD Axle/Bleed valves

REPAIRING THE BLEED VALVE

Make the hydraulic system pressure-free.

Unscrew the bleed valves (A).

-UN-28APR98
LX1020232
LXSFA,80 017089-19-01APR98

Use a blunt instrument to remove existing O-ring (A).

Coat the new O-ring lightly with oil, and install.

Re-install the bleed valves, and tighten.

-UN-22APR98
NOTE: When the hydraulic system is pressure-free, it
takes approx. 5 - 6 seconds for the axle to level
itself after the engine has been started. If the

LX1020235
transmission oil is cold, or if there is a heavy
load at the front end, it may take approx.
60 seconds for the axle to level itself.

LXSFA,80 017360-19-01APR98

TM4574 (01DEC99) 80-25-29 6110 to 6510S Tractors

070200
PN=952
 Triple Link Suspension (TLS) of FWD Axle/Distributor block

REPARING THE DISTRIBUTOR BLOCK

Make the hydraulic system pressure-free.

Remove the control valve block (A).

-UN-28APR98
Unfasten screws (B) and remove distributor block (C).

LX1020221
LXSFA,80 017090-19-01APR98

Use a blunt instrument to remove existing O-rings (A)

and (B).

Clean the sealing surfaces. Coat new O-rings lightly with

oil, and install.

-UN-28APR98
Install the distributor block in reverse order (with regard
to removal procedure).

LX1020225
Tightening torque on screws is 80 N·m (60 lb-ft).

LXSFA,80 017091-19-01APR98

TM4574 (01DEC99) 80-25-30 6110 to 6510S Tractors

070200
PN=953
 Triple Link Suspension (TLS) of FWD Axle/Accumulators

REMOVING/INSTALLING THE
ACCUMULATORS

Make the hydraulic system pressure-free.

-UN-24APR98
Remove pressure line (A) at accumulator (B). Release
tensioning strap (C).

Remove accumulator (B).

LX1020227
Install in reverse order (wth regard to removal
procedure).

NOTE: Never install an accumulator unless you know its

nitrogen pressure. Always check the pressure if
you do not know it already. See relevant
Technical Manual, Section 280, Group 10.

LXSFA,80 017093-19-01APR98

REPAIRING THE ACCUMULATOR

Make the hydraulic system pressure-free.

Remove locknut (D) from accumulator (A).

-UN-24APR98
Take out the special screw (C). Nitrogen escapes at
this point.

LX1020228
Remove seal ring (B).

Clean all sealing surfaces and use a new seal ring.

Re-install special screw (C) in accumulator (A).

IMPORTANT: The accumulator must be charged with

nitrogen. See relevant Technical
Manual, Section 280, Group 15.

Once charging is completed, screw locknut (D) back onto

the accumulator (A).

LXSFA,80 017094-19-01APR98

TM4574 (01DEC99) 80-25-31 6110 to 6510S Tractors

070200
PN=954
 Triple Link Suspension (TLS) of FWD Axle/Accumulators

EXPLODED VIEW

-UN-23NOV99
LX1023993

LXSFA,80 021154-19-01NOV99

TM4574 (01DEC99) 80-25-32 6110 to 6510S Tractors

070200
PN=955
 Triple Link Suspension (TLS) of FWD Axle/Accumulators

1—Drive shaft 8—Sealing ring 15—Screw 22—Washer2

2—O-ring 9—Screw 16—Bearing quill2 23—Sleeve1
3—Housing 10—Bearing support 17—Bearing quill1 24—Flange2
4—Screw 11—Grease fitting 18—Grease fitting1 25—Flange1
5—Bracket 12—Spherical bearings 19—Snap ring 26—Washer
6—Screw 13—O-ring 20—Ball bearing 27—Retaining nut
7—Dowel pin 14—Cover 21—Seal ring1

1 From tractor serial no. 250900

2 Up to tractor serial no. 250899 LXSFA,80 021155-19-01NOV99

TM4574 (01DEC99) 80-25-33 6110 to 6510S Tractors

070200
PN=956
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

REMOVING THE BEARING SUPPORT

Make the hydraulic system pressure-free. NOTE: To disconnect the support from the housing, it
is necessary to remove the entire assembly
NOTE: The illustrations accompanying the text below (support to FWD axle).
mostly show tractors up to tractor serial no.
250899. Differences that apply from tractor NOTE: Some illustrations show the front wheel still in
serial no. 250900 have been included where place. In other illustrations, it has been
appropriate. removed for the sake of clarity.

LXSFA,80 017095-19-01NOV99

Take out screws (A) and lift off u.j. shaft shield (B).

Take out screws (D) and lift off u.j. shaft shield (C).

-UN-22APR98
LX1020306
LXSFA,80 017366-19-01APR98

Unfasten screws (B) and pull out u.j. shaft (A).

-UN-22APR98
LX1020307

LXSFA,80 017367-19-01APR98

Unfasten retaining nut (A), but do NOT remove it.

N CAUTION: The tractor must be supported on

all four wheels and parking lock must be
engaged, since the tractor may begin to move
-UN-22APR98

when the retaining nut is slackened or

tightened.
LX1020308

LXSFA,80 017368-19-01APR98

TM4574 (01DEC99) 80-25-34 6110 to 6510S Tractors

070200
PN=957
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Take off collar nuts (A), (B) and (C).

Seal the open lines with plugs.

-UN-23APR98
LX1020322
At both sides:

Slacken off screw (A); this relieves tension on tensioning

strap (C).

-UN-23APR98
Remove the accumulator.

Take out screws (B) and remove bracket.

LX1020323
LXSFA,80 017379-19-01APR98

Put a standard movable vehicle jack in position as

shown, and raise the front end of the tractor approx.
90 mm (3.55 in.).

At a suitable point, support the front of the tractor so that

-UN-23APR98
it cannot fall. Avoid accidents!

Lower the front axle and remove the movable vehicle

jack.

LX1020309
LXSFA,80 017369-19-01APR98

Attach special tools (A) and (B) at the points shown.

A—Special tool D05007ST

B—Special tool JT05725
-UN-28APR98
LX1020324

LXSFA,80 017697-19-01APR98

TM4574 (01DEC99) 80-25-35 6110 to 6510S Tractors

070200
PN=958
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Take off collar nut (A) and seal the connections.

Take out screw (B).

-UN-28APR98
LX1020325
LXSFA,80 017698-19-01APR98

Take out screws (A) at the support.

Take out screws (B) at the housing.

-UN-28APR98
LX1020326
LXSFA,80 017699-19-01APR98

Move the housing assembly out from underneath the

tractor.

-UN-28APR98
LX1020328

LXSFA,80 017701-19-01APR98

TM4574 (01DEC99) 80-25-36 6110 to 6510S Tractors

070200
PN=959
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Up to tractor serial no. 250899

Take out retaining nut (A) and pull off flange (B).
Remove washer (C).

-UN-24APR98
LX1020329
From tractor serial no. 250900

Take out retaining nut (A) and pull off flange (B).

-UN-21OCT99
LX1023994
LXSFA,80 017702-19-01NOV99

From tractor serial no. 250900

Remove sealing ring (A).

-UN-21OCT99
LX1023995
LXSFA,80 021156-19-01NOV99

Pull out drive shaft (A).

Remove front snap ring (B).

-UN-24APR98
LX1020330

LXSFA,80 017703-19-01APR98

TM4574 (01DEC99) 80-25-37 6110 to 6510S Tractors

070200
PN=960
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Use special tool (B) to pull off ball bearing (A).

A—Ball bearing
B—Special tool D01210AA

-UN-24APR98
LX1020331
LXSFA,80 017704-19-01APR98

Remove rear snap ring (A).

Take hex. socket screws (B) out of bearing quill (C), and
remove the quill.

-UN-20MAY98
LX1020332
LXSFA,80 017705-19-01APR98

Take hex. socket screws (A) out of cover (B), and

remove the cover.

-UN-24APR98
LX1020327

LXSFA,80 017706-19-01APR98

Pull support (A) together with spherical bearings (B)

downward and out of the housing (C).
-UN-24APR98
LX1020230

LXSFA,80 017096-19-01APR98

TM4574 (01DEC99) 80-25-38 6110 to 6510S Tractors

070200
PN=961
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Remove spherical bearings (A) from support (B).

-UN-24APR98
LX1020231
LXSFA,80 017097-19-01APR98

REPAIRING THE COVER

Remove seal ring (A) as shown.

-UN-24APR98
LX1020333
Use an appropriate tool when installing the new seal
ring.

-UN-24APR98
LX1020334
LXSFA,80 017100-19-01APR98

Remove O-ring (A). Coat the new O-ring with oil before
inserting it.
-UN-24APR98
LX1020412

LXSFA,80 017696-19-01APR98

TM4574 (01DEC99) 80-25-39 6110 to 6510S Tractors

070200
PN=962
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

REPAIRING THE SPHERICAL BEARINGS

Remove seal ring (A) as shown.

-UN-20MAY98
LX1020226
Use an appropriate tool when installing the new seal
ring.

-UN-20MAY98
LX1020229
LXSFA,80 017791-19-01APR98

INSTALLING THE BEARING SUPPORT

Apply L59040 (MOLYKOTE BR2 PLUS) to spherical

bearing (A), and install.

-UN-24APR98
LX1020413

LXSFA,80 017700-19-01APR98

Install cover (A) on support (B).

Tightening torque for screws is 35 N·m (26 lb-ft).

-UN-20MAY98
LX1020211

LXSFA,80 017078-19-01APR98

TM4574 (01DEC99) 80-25-40 6110 to 6510S Tractors

070200
PN=963
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Slide support assembly (A) onto housing (B).

-UN-04MAY98
LX1020319
LXSFA,80 017792-19-01APR98

Install bearing quill (A) in the spherical bearing, and bolt

it to the housing.

Tightening torque for screws is 35 N·m (26 lb-ft).

-UN-20MAY98
LX1020320
LXSFA,80 017377-19-01APR98

Install snap ring (A) in rear groove.

-UN-20MAY98
LX1020318
LXSFA,80 017793-19-01APR98

Use an appropriate tool when installing ball bearing (A)

in bearing quill (B).
-UN-24APR98
LX1020414

LXSFA,80 017707-19-01APR98

TM4574 (01DEC99) 80-25-41 6110 to 6510S Tractors

070200
PN=964
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Up to tractor serial no. 250899

Install front snap ring (B) and insert drive shaft (A).

From tractor serial no. 250900

-UN-24APR98
Install front snap ring (B).

LX1020330
LXSFA,80 017794-19-01NOV99

From tractor serial no. 250900

Install sealing ring (A).

Insert the drive shaft.

-UN-21OCT99
LX1023995
LXSFA,80 021157-19-01NOV99

From tractor serial no. 250900

Press the shaft protector sleeve (A) onto the flange.

-UN-21OCT99
LX1023996

LXSFA,80 021158-19-01NOV99

TM4574 (01DEC99) 80-25-42 6110 to 6510S Tractors

070200
PN=965
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Up to tractor serial no. 250899

Install washer (C), put on flange (B) and screw on

retaining nut (A).

-UN-24APR98
LX1020329
From tractor serial no. 250900

Put on flange (B) and screw on retaining nut (A).

-UN-21OCT99
LX1023994
LXSFA,80 017795-19-01NOV99

IMPORTANT: Before installing the housing on the

FWD axle, apply 1 cm3 (0.061 cu.in.) of
MOLYKOTE BR2 PLUS to the (cleaned!)
outer splines of drive shaft (A) or to
the (cleaned!) inner splines of the FWD

-UN-20MAY98
axle.

Make sure that O-ring (B) is in the correct position.

LX1020424
Install the housing assembly. -UN-28APR98
LX1020328

LXSFA,80 017802-19-01APR98

TM4574 (01DEC99) 80-25-43 6110 to 6510S Tractors

070200
PN=966
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Tightening torque on screws at support is 610 N·m

(450 lb-ft).

-UN-04MAY98
LX1020421
Tightening torque on screws at housing is 310 N·m
(229 lb-ft).

-UN-20MAY98
LX1020422
LXSFA,80 017796-19-01APR98

Install bracket (B) and tighten collar nut (A) to 50 N·m

(36 lb-ft).

-UN-28APR98
LX1020325

LXSFA,80 017803-19-01APR98

TM4574 (01DEC99) 80-25-44 6110 to 6510S Tractors

070200
PN=967
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

Tightening torque on the retaining nut is 450 N·m

(330 lb-ft).

-UN-04MAY98
LX1020423
Install u.j. shaft (A) and tighten flange screws (B) to
125 N·m (92 lb-ft).

-UN-22APR98
LX1020307
LXSFA,80 017801-19-01APR98

TM4574 (01DEC99) 80-25-45 6110 to 6510S Tractors

070200
PN=968
 Triple Link Suspension (TLS) of FWD Axle/Bearing support

TM4574 (01DEC99) 80-25-46 6110 to 6510S Tractors

070200
PN=969
 Section 90
OPERATOR’S CAB AND 2-POST ROPS
Contents
Page Page

Group 00—Tilting or Removal and Installation of

Operator’s Cab High/low pressure switch . . . . . . . . . . . . 90-10-15
Special tools . . . . . . . . . . . . . . . . . . . . 90-00-1 Evacuate system . . . . . . . . . . . . . . . . . 90-10-16
Specifications . . . . . . . . . . . . . . . . . . . 90-00-5 Filling with refrigerant oil . . . . . . . . . . . . 90-10-17
Standard and low-profile cabs Oil capacities in air-conditioning
Tilting upward . . . . . . . . . . . . . . . . . . 90-00-6 components . . . . . . . . . . . . . . . . . . . 90-10-17
Break-in instructions for A/C compressor . 90-10-18
Tilting downward . . . . . . . . . . . . . . . . 90-00-16
Charge system . . . . . . . . . . . . . . . . . . 90-10-19
Removal . . . . . . . . . . . . . . . . . . . . . 90-00-19
Installation . . . . . . . . . . . . . . . . . . . . 90-00-29
Open operator’s station Group 15—Heating System
Removing and installing fan and radiator . 90-15-2
Removal . . . . . . . . . . . . . . . . . . . . . 90-00-34
Removing and installing heater valve . . . . 90-15-2
Installation . . . . . . . . . . . . . . . . . . . . 90-00-42
Replacing cab air filter . . . . . . . . . . . . . 90-15-3
Replacing the recirculating air filter . . . . . 90-15-3
Group 05—Controls
Disconnecting electrical circuits . . . . . . . . 90-05-1 Group 20—Seats
Replacing bulbs on instrument unit . . . . . 90-05-1 Specifications . . . . . . . . . . . . . . . . . . . 90-20-1
Replacing the basic control unit (BCU) . . 90-05-3 Comfort seat MSG44-A1
Replacing the reverser control unit (RCU) . 90-05-4 Exploded view . . . . . . . . . . . . . . . . . 90-20-2
Replacing the SFA control unit . . . . . . . . 90-05-5 Super comfort sitz MSG83 (remove/install
Replacing the engine control unit (ECU) . 90-05-6 following components)
Replacing the bus resistors . . . . . . . . . . 90-05-7 Lumbar support . . . . . . . . . . . . . . . . 90-20-4
Replacing the PPST/E-ICV control unit Top part of seat . . . . . . . . . . . . . . . . 90-20-5
(PEC) . . . . . . . . . . . . . . . . . . . . . . . 90-05-9 Backrest . . . . . . . . . . . . . . . . . . . . . 90-20-6
Replacing the performance monitor (PRF) . 90-05-10 Backrest adjustment mechanism . . . . . 90-20-7
Replacing the instrument unit (BIF) . . . . . 90-05-11 Baseplate . . . . . . . . . . . . . . . . . . . . 90-20-8
Seat switch . . . . . . . . . . . . . . . . . . . 90-20-10
Group 10—Air Conditioning System Seat height adjustment mechanism . . . 90-20-11
Safety . . . . . . . . . . . . . . . . . . . . . . . . 90-10-1 Lower part of spring . . . . . . . . . . . . . 90-20-12
R134a refrigerant . . . . . . . . . . . . . . . . . 90-10-3 Weight adjustment mechanism . . . . . . 90-20-13
Comfort sitz MSG85 (remove/install
Special tools . . . . . . . . . . . . . . . . . . . . 90-10-4
following components)
Service equipment . . . . . . . . . . . . . . . . 90-10-5
Lumbar support . . . . . . . . . . . . . . . . 90-20-14
Other material . . . . . . . . . . . . . . . . . . . 90-10-5
Lap-strap . . . . . . . . . . . . . . . . . . . . . 90-20-15
Specifications . . . . . . . . . . . . . . . . . . . 90-10-6
Backrest . . . . . . . . . . . . . . . . . . . . . 90-20-16
Lay-out of refrigerant hoses . . . . . . . . . . 90-10-7 Seat tilt and height adjusting levers . . . 90-20-17
Discharge . . . . . . . . . . . . . . . . . . . . . . 90-10-8 Integral turntable and baseplate . . . . . . 90-20-18
Compressor Horizontal shock absorber . . . . . . . . . 90-20-19
Removal . . . . . . . . . . . . . . . . . . . . . 90-10-9 Horizontal spring assembly . . . . . . . . . 90-20-20
Checking level . . . . . . . . . . . . . . . . . 90-10-9 Upper part of spring . . . . . . . . . . . . . 90-20-21
Compressor clutch . . . . . . . . . . . . . . 90-10-9 Vertical shock absorber . . . . . . . . . . . 90-20-22
Clutch hub clearance check . . . . . . . . 90-10-11 Lower part of spring . . . . . . . . . . . . . 90-20-23
Installation . . . . . . . . . . . . . . . . . . . . 90-10-12 Weight adjustment mechanism . . . . . . 90-20-24
Condenser . . . . . . . . . . . . . . . . . . . . . 90-10-12
Receiver-drier . . . . . . . . . . . . . . . . . . . 90-10-13 Continued on next page
Thermostat switch . . . . . . . . . . . . . . . 90-10-15

TM4574 (01DEC99) 90-1 6110 to 6510S Tractors

070200
PN=1140
 Contents

Page

Comfort sitz MSG85 (remove/install following

components)—Continued
Seat rocker . . . . . . . . . . . . . . . . . . . 90-20-25
Air comfort sitz MSG95A-00
(remove/install) . . . . . . . . . . . . . . . . . 90-20-26
Level control . . . . . . . . . . . . . . . . . . 90-20-26
Shock absorbers . . . . . . . . . . . . . . . . 90-20-27
Horizontal spring assembly . . . . . . . . . 90-20-27
Weight and height adjuster . . . . . . . . . 90-20-28
Air spring and seat rocker . . . . . . . . . 90-20-28
Compressor . . . . . . . . . . . . . . . . . . . 90-20-28
Air hoses . . . . . . . . . . . . . . . . . . . . . 90-20-29
Pneumatic lumbar support . . . . . . . . . 90-20-30
Instructional seat . . . . . . . . . . . . . . . . . 90-20-31

Group 25—2-Post ROPS and ComfortGard Cab

Specifications . . . . . . . . . . . . . . . . . . . 90-25-2
Removing and installing cab mounting
brackets . . . . . . . . . . . . . . . . . . . . . 90-25-3
Removing and installing platform
mounting brackets . . . . . . . . . . . . . . . 90-25-4
Removing outer roof . . . . . . . . . . . . . . . 90-25-6
Removing and installing windshield . . . . . 90-25-6
Removing and installing rear window . . . . 90-25-7
Removing and installing cab door . . . . . . 90-25-8
Installing door lock . . . . . . . . . . . . . . . . 90-25-9

Group 26—Low Clearance Cab

Special tools . . . . . . . . . . . . . . . . . . . . 90-26-1
Specifications . . . . . . . . . . . . . . . . . . . 90-26-1
Remove/install cab mountings . . . . . . . . 90-26-3
Remove outer roof . . . . . . . . . . . . . . . . 90-26-4
Remove/install windshield . . . . . . . . . . . 90-26-4
Remove/install rear window . . . . . . . . . . 90-26-5
Install outer roof . . . . . . . . . . . . . . . . . 90-26-7
Remove/install cab door . . . . . . . . . . . . 90-26-8
Replace rear-view mirror . . . . . . . . . . . . 90-26-8
Install/adjust door lock . . . . . . . . . . . . . 90-26-9
Remove/install door panels . . . . . . . . . . 90-26-10

Group 30—Electronic Control Components

Hitch control unit (HCU) . . . . . . . . . . . 90-30-1

TM4574 (01DEC99) 90-2 6110 to 6510S Tractors

070200
PN=1141
 Group 00
Tilting or Removal and Installation of Operator’s Cab

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Tilting device . . . . . . . . . . . . . . . . . . . . . . KJD10178

Tilting the operator’s cab up and down

-UN-07NOV94
KJD10178NA
LX,90,00 005621-19-01APR94

Universal support stand . . . . . . . . . . . . . . . . JT05725

Supporting tractor during rear wheel removal

-UN-19SEP94
Additionally required: 1 commercial 12 ton jack

JT05725
LX,CRA90 002501-19-01AUG95

LX000743 -UN-19SEP94

Snap ring tool . . . . . . . . . . . . . . . . . . . . . . . JDG18

Removing and installing snap rings on rack-and-pinion

axle

LX,RCHC 000791-19-21DEC90

JDG23A -UN-14NOV95

Lifting sling . . . . . . . . . . . . . . . . . . . . . . . . . JDG23

LX,90,00 009026-19-01JUN98

TM4574 (01DEC99) 90-00-1 6110 to 6510S Tractors

070200
PN=970
 Tilting or Removal and Installation of Operator’s Cab/Special tools

Special tool KJD10178-13

This bracket is included in the cab tilting fixture and must

be altered as shown in the illustration.

This alteration is required to allow the bracket to be

installed on tractors equipped with EICV.

a—30 mm (1.2 in.)

b—75 mm (3 in.)
c—20 mm (0.8 in.)
d—140 mm (5.5 in.)
e—10 mm (0.4 in.)
f—Alter hole as shown

-UN-06NOV98
LX1021733

LX,9000 019234-19-01JUL98

TM4574 (01DEC99) 90-00-2 6110 to 6510S Tractors

070200
PN=971
 Tilting or Removal and Installation of Operator’s Cab/Special tools

DEALER-MANUFACTURED SPECIAL TOOLS

See also Section 99, Group 05.

LX,80,00 009243-19-01APR96

Suspension eyes (2 used) . . . . . . . . dealer fabricated

Coat threaded rod (C) with LOCTITE 270 (L41476) and

screw it into eye nut (a) until it bottoms. Lock with
nut (B).

A—Commercial M16, DIN 582 lifting eye nut

B—M16 nut
C—Threaded rod M16 x 100 mm (4 in.), Grade 8.8

-UN-15FEB96
LX012292
LX,90,00 009030-19-01AUG95

TM4574 (01DEC99) 90-00-3 6110 to 6510S Tractors

070200
PN=972
 Tilting or Removal and Installation of Operator’s Cab/Special tools

-UN-18SEP97
LX1016757
Lifting device for removing the Low Clearance cab. Once the device has been constructed, ascertain its
center of gravity with the cab suspended from it.
Also required: four M8 x 60 mm grade 8.8. screws, Then drill a hole for the retaining pin at this point.
four M8 nuts and eight matching washers.

LX,9000NA013052-19-01JUL97

TM4574 (01DEC99) 90-00-4 6110 to 6510S Tractors

070200
PN=973
 Tilting or Removal and Installation of Operator’s Cab/Specifications

SPECIFICATIONS

Item Measurement Specification

Operator’s cab

Front cab mounting, M20 cap screw Torque 220 N·m (160 lb-ft)

Rear cab mounting, M16 cap screw Torque 200 N·m (145 lb-ft)

Open operator’s station

Front attaching point, M12 cap Torque 140 N·m (100 lb-ft)
screws

LOW PROFILE: front attaching Torque 55 N·m (40 lb-ft)

point, M10 cap screws

2-post ROPS to final drive housings, Torque 400 N·m (300 lb-ft)
M20 cap screws

Rear wheel to rear axle

• Tractors with flanged rear axle, Torque 500 N·m (370 lb-ft)
cap screws

• Tractors with rack-and-pinion rear

axle

— pinion hub-half to wheel hub, cap Torque 215 N·m (160 lb-ft)
screw

— key hub-half to wheel hub, cap Torque 400 N·m (300 lb-ft)
screw

Air conditioning system

R134a refrigerant Capacity 1.3 kg (2.86 lb)

Coolant

• Tractors with cab Capacity approx. 13.5 L (3.6 US.gal.)

• Tractors with open station Capacity approx. 12 L (3.2 US.gal.)

For precise capacities, see

Section 10, Group 05.
LX,90,00 010263-19-01NOV99

TM4574 (01DEC99) 90-00-5 6110 to 6510S Tractors

070200
PN=974
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

TILTING THE OPERATOR’S CAB UPWARD

IMPORTANT: Remove all loose objects from cab NOTE: The following instructions apply to tractors
to prevent the windows from being with standard operator’s cab as well as to
damaged. tractors with low profile cab. Some parts may
look different but the procedure is generally
the same, with any exceptions being
indicated.

LX,CRA90 002842-19-01APR98

Disconnect battery ground strap.

NOTE: Location of battery terminals may be different

depending on battery type. Refer to the relevant
battery identification.

-UN-22SEP97
N CAUTION: Follow safety information when
handling batteries. See Section 05.

LX1016764
A—Positive terminal
B—Negative terminal (ground)

110Ah Battery

LX,9000NA013660-19-01APR98

Tractors with muffler pipe to the top r.h. side

Remove cover (A) and support (B).

-UN-05MAY98
LX1017835

LX,9000 018327-19-01APR98

TM4574 (01DEC99) 90-00-6 6110 to 6510S Tractors

070200
PN=975
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Muffler pipe to bottom on r.h. side

Take out screws (A) and remove protective tube (B), if

equipped.

-UN-21APR97
LX1016475
LX,9000 011998-19-01JUN97

Unfasten clamp (A) and remove the muffler pipe.

-UN-19APR96
LX013462
LX,9000 012001-19-01JUN97

Using support stand JT05725 (A), raise and support the

tractor at the rear right. AVOID ACCIDENTS!

-UN-08NOV94
LX002116
LX,CRA90 002505-19-01MAY92

TM4574 (01DEC99) 90-00-7 6110 to 6510S Tractors

070200
PN=976
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Tractors with rack-and-pinion rear axle

Remove the rear wheel on the r.h. side.

Use snap ring tool JDG18 (A) to remove the snap ring.

-UN-15SEP94
Slacken off cap screws (B).

Tighten pressure screw (C) until the hub half comes off.
Move the wheel out along the axle by turning adjusting

LX000745
pin (D).

NOTE: Before taking the wheel off, remove the adjusting

pin to prevent the pinion from breaking.

-UN-14SEP94
LX003882
LX,CRA90 002506-19-01JUN97

Tractors with flanged rear axle

Remove the rear wheel on the r,h, side.

Take out cap screws (A) and remove the rear wheel.

-UN-10NOV94
LX002117

LX,90,00 010262-19-01JUN97

Remove the left-hand cab air filter (A).

-UN-08NOV94
LX002475

LX,9000NA003009-19-01JUL97

TM4574 (01DEC99) 90-00-8 6110 to 6510S Tractors

070200
PN=977
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Remove the four cap screws on the two rear cab

mountings.

-UN-08NOV94
LX002119
LX,CRA90 002508-19-01MAY92

Remove the cap screws from the front two cab

mountings.

-UN-08NOV94
LX002120
LX,CRA90 002509-19-01OCT93

Remove speed control rod (A)*.

-UN-21APR97
LX1015870
* Not on tractors with AutoQuad transmission LX,90,00 005782-19-01NOV99

Remove left cowl trim.

Remove retaining strap (A) and sheet metal retainer (C)

from clutch bowden cable (B).
-UN-08NOV94

Unscrew yoke.

Pull clutch bowden cable out of operator’s cab.

LX002121

LX,CRA90 002510-19-01MAY92

TM4574 (01DEC99) 90-00-9 6110 to 6510S Tractors

070200
PN=978
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Where applicable:

Disengage the stabilizer chains.

Disconnect the remote control cable for the trailer hitch.

Disconnect the draft link hook release cable from the

cab.

Remove the radar sensor console from the r.h. side of

the main frame.

LX,90,00 009251-19-01APR96

Tractors with SyncroPlus transmission, option

housing and air-conditioning

To prevent the bowden cables from getting caught on

the receiver-drier line when the cab is tilted, take out

-UN-18JUN96
screw (A).

LX014697
LX,9000NA009448-19-01JUL97

Take out hex. socket screw (B) and then remove the
access step (A) and step retainer.

-UN-21MAR97
LX1015895
-UN-08NOV94
LX002125

LX,9000 012005-19-01JUN97

TM4574 (01DEC99) 90-00-10 6110 to 6510S Tractors

070200
PN=979
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Tractors with Low Clearance cab

At the front right of the cab floor, take out cap screws
(A) and (B).

-UN-09SEP97
LX1015877
LX,90,00 011530-19-01JUN97

Insert pin (A) into pivoting bearing on front right cab

mounting and secure with retainer (B).

-UN-08NOV94
LX002486
LX,CRA90 002946-19-01MAY92

Remove tool box support (A), if equipped.

-UN-19JUN98
LX1020890
LX,9000 018320-19-01APR98

Insert pin (A) into pivoting bearing on rear right cab

mounting and secure with retainer (B).
-UN-08NOV94
LX002122

LX,CRA90 002511-19-01MAY92

TM4574 (01DEC99) 90-00-11 6110 to 6510S Tractors

070200
PN=980
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Use the accompanying cap screws (B) to bolt holder (A)

of tilting device KJD10178 to the right-hand side of the
main frame.

NOTE: The following illustrations show the European

-UN-10MAY96
version of the tilting device.

NOTE: Before attaching the tilting device to a tractor with

an E-ICV at the front, you can alter part
KJD10178-13. See “Special Tools” at the

LX002123
beginning of this Group.

This alteration is not essential, but it does

facilitate installation of the part.

LX,90,00 005783-19-01NOV99

Tractors with TLS front wheel drive axle or

185 L (48.8 U.S.gal.) fuel tank

Attach tilting device KJD10178-13 (A) using bores (B).

-UN-19JUN98
NOTE: If your KJD10178-13 tilting device does not have
the appropriate bores (earlier tool model), order a
new tilting device using the same tool number.

LX1020888
LX,9000 018315-19-01APR98

Insert device (A) into the bracket and secure with

retaining pin (B).

NOTE: Turn the threaded rod counterclockwise as far as

it will go.
-UN-08NOV94
LX002124

LX,CRA90 002513-19-01MAY92

TM4574 (01DEC99) 90-00-12 6110 to 6510S Tractors

070200
PN=981
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Insert square-section retaining tube (A) into the cab

frame and secure with M10 x 65 mm Allen screw (B).

-UN-08NOV94
LX002452
-UN-08NOV94
LX002125
LX,CRA90 002514-19-01MAY92

Engage strut (A) in the lower pin of the device and the
upper pin of the square-section retaining tube. Insert the
two retaining pins (B).

NOTE: If necessary, the strut may be adjusted. It should

-UN-19DEC95
be possible to adjust the strut via the two pins.
The lock nut must always be tight.

LX012296
LX,CRA90 002930-19-01AUG95

N CAUTION: After attaching the tilting device,

make sure that all the retaining elements are in
place on the device.

N CAUTION: Never use a powered tool (electric

-UN-08NOV94

or pneumatic), as this may damage the

threaded spindle and result in personal injury.

Tilt the cab upward by turning the threaded spindle to

the right (clockwise).
LX002126

LX,90,00 005784-19-01MAR94

TM4574 (01DEC99) 90-00-13 6110 to 6510S Tractors

070200
PN=982
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

While tilting:

Disengage hoses from clamps (A) and (B).

Guide clutch cable through cab floor.

-UN-19JUN98
LX1020891
LX,9000 018321-19-01APR98

IMPORTANT: To ensure that the cab is not tilted too

far, first tilt the cab just far enough to
allow the safety rod to be attached.
Once the safety rod is in place, tilt the
cab to the desired angle.

N CAUTION: No repair or maintenance work

should be carried out under the tilted cab until
the safety rod has been attached.

LX,CRA90 002516-19-01OCT93

TM4574 (01DEC99) 90-00-14 6110 to 6510S Tractors

070200
PN=983
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Secure safety rod retaining screws (A) and (B) to the

cab mountings.

Attach safety rod (C) and associated retaining pins (D)

between the front left cab mounting and the locating

-UN-08NOV94
point on the main frame, and secure the retaining
elements.

NOTE: Using the relevant screws, the safety rod may be

LX002127
attached either to the front cab mountings or to
the rear ones, depending on the work to be
performed.

-UN-08NOV94
LX002454
LX,CRA90 002991-19-01OCT93

If necessary, attach safety rod (A) between the rear left

cab mounting and the support point on the final drive
housing. Do this by screwing in the retaining screws and
securing the retaining pins with retaining elements (B).

-UN-08NOV94
LX002455
LX,CRA90 002990-19-01MAY92

TM4574 (01DEC99) 90-00-15 6110 to 6510S Tractors

070200
PN=984
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

TILTING THE OPERATOR’S CAB

DOWNWARD

Locate washers (A) on the front cab locating points.

-UN-08NOV94
Locate rubber bearing (B), bushing (C) and cap screws
in the cab frame.

IMPORTANT: The marked side of the washers must

face away from the rubber bearings.

LX002128
IMPORTANT: Install rubber bearing (B) so that the
chamfered side is nearest the cab.

A—Washer
B—Rubber bearing
C—Bushing
D—Cap screw
E—Rubber washer

-UN-07NOV94
F—Cab frame
G—Cab locating point

LX007465
LX,CRA90 002529-19-02OCT93

Remove safety rod. Carefully tilt the cab by turning the

threaded rod on the tilting device to the left
(counter-clockwise). Ensure that none of the hoses,
bowden cables or electrical cables become trapped.

-UN-08NOV94
Run the clutch cable along the l.h. side of the flywheel
housing to the clutch pedal.

IMPORTANT: Run the clutch cable so that following

criteria are met:
LX002129
• The cable must be free of tension.
• The cable must not come into contact
with moving parts.
• The cable must not be bent or
crushed.
• The cable must not chafe against
other components when the clutch is
operated.

Remove tilting device.

LX,CRA90 002518-19-01JUL97

TM4574 (01DEC99) 90-00-16 6110 to 6510S Tractors

070200
PN=985
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

For clutch pedal adjustment refer to Groups 05 of

Sections 50, 51 or 55.

LX,9000 018313-19-01APR98

Install speed control rod (A).

-UN-21APR97
LX1015870
LX,90,00 005804-19-01JUN97

Tighten the four cap screws (A) on the two rear cab
mountings to 200 N·m (150 lb-ft).

-UN-08NOV94
LX002131
LX,CRA90 002520-19-01JUN97

Tighten the cap screws (A) on the front cab mountings

to 220 N·m (160 lb-ft).

-UN-08NOV94
LX002132

LX,CRA90 002521-19-02MAY92

TM4574 (01DEC99) 90-00-17 6110 to 6510S Tractors

070200
PN=986
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Tractors with Low Clearance cab

Tighten screws (A) to 70 N·m (50 lb-ft).

Tighten screws (B) to 45 N·m (35 lb-ft).

-UN-09SEP97
LX1015877
LX,9000 013051-19-01JUL97

For further assembly, reverse removal procedure.

LX,CRA50 002779-19-01OCT93

Tractors with rack-and-pinion rear axle

Install the right rear wheel.

NOTE: Do not install adjusting pin (B) until rear wheel

-UN-08NOV94
has been installed.

Tighten cap screws (A) to 400 N·m (300 lb-ft). Drive the
tractor approx. 50 m (150 ft) and tighten the cap screws
again, this time to 400 N·m (300 lb-ft).

LX002134
LX,CRA90 002523-19-01MAY92

Tractors with flanged rear axle

Install right rear wheel.

Tighten the cap screws to 500 N·m (370 lb-ft).

-UN-15SEP94
LX000751

LX,CRA90 002879-19-01JUN97

Once installation is completed, comply with the following:

• Check the setting of all shift elements.

• Check the setting of the speed control levers.

LX,9000NA009439-19-01APR98

TM4574 (01DEC99) 90-00-18 6110 to 6510S Tractors

070200
PN=987
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

REMOVING OPERATOR’S CAB

NOTE: The following instructions apply to tractors Some parts may look different but the procedure is
with standard operator’s cab as well as to generally the same, with any exceptions being
tractors with low profile cab. indicated.

LX,9000 018316-19-01APR98

Disconnect battery ground strap.

NOTE: Location of battery terminals may be different

depending on battery type. Refer to the relevant
battery identification.

-UN-22SEP97
N CAUTION: Follow safety information when
handling batteries. See Section 05.

LX1016764
A—Positive terminal
B—Negative terminal (ground)

110Ah Battery

LX,9000NA013660-19-01APR98

Using support stand JT05725 (A), raise and support the

tractor at the rear right. AVOID ACCIDENTS!

-UN-08NOV94
LX002116

LX,CRA90 002505-19-01MAY92

TM4574 (01DEC99) 90-00-19 6110 to 6510S Tractors

070200
PN=988
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Tractors with flanged rear axle

Remove the rear wheel on the r,h, side.

Take out cap screws (A) and remove the rear wheel.

-UN-10NOV94
LX002117
LX,90,00 010262-19-01JUN97

Tractors with rack-and-pinion rear axle

Remove the rear wheel on the r.h. side.

Use snap ring tool JDG18 (A) to remove the snap ring.

-UN-15SEP94
Slacken off cap screws (B).

Tighten pressure screw (C) until the hub half comes off.
Move the wheel out along the axle by turning adjusting

LX000745
pin (D).

NOTE: Before taking the wheel off, remove the adjusting

pin to prevent the pinion from breaking.

-UN-14SEP94
LX003882

LX,CRA90 002506-19-01JUN97

Open radiator drain valve (A) and drain coolant into a

suitable container.
-UN-08NOV94
LX002377

LX,90,00 005786-19-01APR98

TM4574 (01DEC99) 90-00-20 6110 to 6510S Tractors

070200
PN=989
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Disconnect heater hoses (A) below right-hand side of

cab at connectors.

IMPORTANT: It is essential to mark the heater hoses

before disconnecting, as they must not

-UN-08NOV94
be mixed up. Incorrect installation of
hoses will impair the functioning of the
air-conditioning system.

NOTE: Drain escaping coolant into a suitable container.

LX006017
LX,90,00 004489-19-01JUN97

Unscrew ground cable (A) on lower right-hand side of

cab.

-UN-08NOV94
LX006019
LX,90,00 004490-19-01MAR93

Unscrew brake lines (A) and steering lines (B) at

right-hand cab frame.

NOTE: Drain escaping oil into a suitable container.

-UN-08NOV94
LX006025
LX,90,00 004491-19-01MAR93

Disconnect bowden cable (A) (if equipped) of shiftable

PTO at the lever and bracket.
-UN-08NOV94
LX002133

LX,CRA90 002839-19-01MAY92

TM4574 (01DEC99) 90-00-21 6110 to 6510S Tractors

070200
PN=990
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Where applicable:

Disengage the stabilizer chains.

Disconnect the remote control cable for the trailer hitch.

Disconnect the draft link hook release cable from the

cab.

Remove the radar sensor console from the r.h. side of

the main frame.

LX,90,00 009251-19-01APR96

Tractors with air conditining system

Discharge refrigerant. Refer to the operator’s manual of

service unit used and to Group 10 of this Section.
LX,8000NA018317-19-01APR98

Tractors with air conditioning

N CAUTION: Before removing an air-conditioning

component, make absolutely certain that the
system has been emptied beforehand,

-UN-08NOV94
otherwise a serious ACCIDENT may occur.

IMPORTANT: Observe the utmost cleanliness.

Prevent dirt and moisture from entering
the air conditioning system.

LX002420
Disconnect high pressure line (A) at the receiver-drier.

Disconnect low pressure line (B) at the compressor and

remove it from the hose clips attached to the engine.

NOTE: Seal the open ends with plastic stoppers.

-UN-08NOV94
LX002421

LX,CRA90 002876-19-01JUN97

TM4574 (01DEC99) 90-00-22 6110 to 6510S Tractors

070200
PN=991
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Remove left cowl trim.

Remove retaining strap (A) and sheet metal retainer (C)

from clutch bowden cable (B).

-UN-08NOV94
Unscrew yoke.

Pull clutch bowden cable out of operator’s cab.

LX002121
LX,CRA90 002510-19-01MAY92

Remove speed control linkage (A).

-UN-13OCT97
LX1017779
LX2000AD 013064-19-01NOV97

Take out screw (A; if equipped) and remove the

protective panel from the muffler pipe.

-UN-18JUN96
LX014698
LX,9000 011996-19-01JUN97

Muffler pipe to bottom on r.h. side

Take out screws (A) and remove protective tube (B), if

equipped.
-UN-21APR97
LX1016475

LX,9000 011998-19-01JUN97

TM4574 (01DEC99) 90-00-23 6110 to 6510S Tractors

070200
PN=992
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Unfasten clamp (A) and remove the muffler pipe.

-UN-19APR96
LX013462
LX,9000 012001-19-01JUN97

Take out hex. socket screw (B) and then remove the
access step (A) and step retainer.

-UN-21MAR97
LX1015895
-UN-08NOV94
LX002125

LX,9000 012005-19-01JUN97

Underneath the r.h. cab door, disconnect the two main

plugs (A) and (B) from the cab.

If the tractor has an independent control valve as shown

in the illustration, its bowden cables (C) must be
-UN-21APR97

disconnected.
LX1016483

LX,9001 011958-19-01JUN97

TM4574 (01DEC99) 90-00-24 6110 to 6510S Tractors

070200
PN=993
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Remove the cap screws from the front two cab

mountings.

-UN-08NOV94
LX002120
LX,CRA90 002509-19-01OCT93

Remove the four cap screws on the two rear cab

mountings.

-UN-08NOV94
LX002119
LX,CRA90 002508-19-01MAY92

Install the tools required for tilting, and tilt the cab. NOTE: Tilting the cab at this stage facilitates the jobs
See this Group. described below.

LX,90,00 010266-19-01JUN97

Disconnect return line (A) of steering system where it

joins the hydraulic oil return line.
-UN-08NOV94
LX007469

LX,90,00 005594-19-01OCT93

TM4574 (01DEC99) 90-00-25 6110 to 6510S Tractors

070200
PN=994
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Unscrew pressure line (A) and Load Sense line (B) of

the steering system, and seal the open ends.

-UN-08NOV94
LX007468
LX,90,00 005593-19-01OCT93

Tractors with Power Fill brake valve

Disconnect hose (A) from attenuator (B) and seal open

ends.

-UN-19JUN98
LX1020889
LX,9000 018318-19-01APR98

Disengage the bowden cables by unscrewing union nuts

(A) at the SCV valves.

-UN-08NOV94
LX002426

LX,CRA90 002882-19-01OCT93

TM4574 (01DEC99) 90-00-26 6110 to 6510S Tractors

070200
PN=995
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Mark all transmission shift bowden cables (A) to assist

with re-installation, then disengage.

NOTE: At this stage, differences between the various

types of transmission become apparent. For

-UN-21FEB96
example, on the AutoQuad transmission you have
to take out a plug instead of disengaging a
bowden cable.

Disconnect all the optional cable unions between the

LX005993
transmission and cab that have not yet been mentioned
specifically.

LX,9000NA004476-19-01NOV99

Tilt the cab down. Remove the tilt joint pins and
square-section strut (A).

-UN-08NOV94
LX002452
LX,90,00 010267-19-01JUN97

TM4574 (01DEC99) 90-00-27 6110 to 6510S Tractors

070200
PN=996
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Take out the two cap screws on the top of the roof.

Screw in the two (dealer fabricated) suspension eyes (B)

as far as the collar, and tighten.

-UN-23OCT95
CAUTION: The cab weighs approx. 800 kg
(1765 lb). This fact must be borne in mind
when fabricating the two suspension eyes and
selecting an appropriate hoist.

LX012282
Suspend the operator’s cab from a suitable hoist using
JDG23A lifting tackle and raise it until the cab is clear of
the tractor.

IMPORTANT: The set width of JDG23A lifting

tackle (A) must equal the distance
between the suspension eyes (B); only
with this load distribution the maximum
load capacity of the suspension eyes
can be obtained.

If the hoist cannot be moved, roll the tractor away to the

front.

Lower the operator’s cab onto mounting blocks. AVOID

ACCIDENTS!

LX,CRA90 002841-19-01AUG95

Tractors with Low Clearance cab

Take off the cab roof. Attach the lifting device as shown.

N CAUTION: Carry out all safety measures.

Carefully raise the cab and lower it to the ground. Avoid

-UN-18SEP97

accidents!
LX1016758

LX,9000NA013053-19-01JUL97

TM4574 (01DEC99) 90-00-28 6110 to 6510S Tractors

070200
PN=997
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

INSTALLING OPERATOR’S CAB

Lower operator’s cab by means of the hoist onto the cab

mountings at front and rear.

-UN-08NOV94
NOTE: Lower the operator’s cab carefully. Make sure
that all bowden cables and hoses are in their
correct positions.

LX002427
Make sure all retaining elements are installed in the

-UN-07NOV94
correct position.

A—Washer
B—Rubber bearing
C—Bushing

LX007465
D—Cap screw
E—Rubber washer
F—Cab frame
G—Cab locating point
LX,CRA90 002883-19-02OCT93

Install the tilt joint pins and square-section strut (A).

Then tilt up the cab.

NOTE: Once the cab is tilted up, it is easier to install the

-UN-08NOV94
bowden cables and steering lines.

LX002452
LX,90,00 010255-19-01JUN97

Connect return line (A) of steering system where it joins

the hydraulic oil return line.
-UN-08NOV94
LX007469

LX,90,00 010268-19-01JUN97

TM4574 (01DEC99) 90-00-29 6110 to 6510S Tractors

070200
PN=998
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

IMPORTANT: For instructions on how to install oil

hoses, see Section 10, Group 05.

LX,SCHLAUCH0001-19-01NOV99

Tractors with power brake valve

Connect hose (A) to attenuator (B).

-UN-19JUN98
LX1020889
LX,9000 018319-19-01APR98

Connect all transmission shift bowden cables (A).

-UN-21FEB96
LX005993
LX,90,00 004538-19-01MAR93

TM4574 (01DEC99) 90-00-30 6110 to 6510S Tractors

070200
PN=999
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

TILTING THE OPERATOR’S CAB

DOWNWARD

Locate washers (A) on the front cab locating points.

-UN-08NOV94
Locate rubber bearing (B), bushing (C) and cap screws
in the cab frame.

IMPORTANT: The marked side of the washers must

face away from the rubber bearings.

LX002128
IMPORTANT: Install rubber bearing (B) so that the
chamfered side is nearest the cab.

A—Washer
B—Rubber bearing
C—Bushing
D—Cap screw
E—Rubber washer

-UN-07NOV94
F—Cab frame
G—Cab locating point

LX007465
LX,CRA90 002529-19-02OCT93

Tighten the four cap screws (A) on the two rear cab
mountings to 200 N·m (150 lb-ft).

-UN-08NOV94
LX002131
LX,CRA90 002520-19-01JUN97

Tighten the cap screws (A) on the front cab mountings

to 220 N·m (160 lb-ft).
-UN-08NOV94
LX002132

LX,CRA90 002521-19-02MAY92

TM4574 (01DEC99) 90-00-31 6110 to 6510S Tractors

070200
PN=1000
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

For clutch pedal adjustment refer to Groups 05 of

Sections 50, 51 or 55.

LX,9000 018313-19-01APR98

Connect heater hoses and top up coolant.

LX,9000 018322-19-01APR98

Tractors with rack-and-pinion rear axle

Install the right rear wheel.

NOTE: Do not install adjusting pin (B) until rear wheel

-UN-08NOV94
has been installed.

Tighten cap screws (A) to 400 N·m (300 lb-ft). Drive the
tractor approx. 50 m (150 ft) and tighten the cap screws
again, this time to 400 N·m (300 lb-ft).

LX002134
LX,CRA90 002523-19-01MAY92

Tractors with flanged rear axle

Install right rear wheel.

Tighten the cap screws to 500 N·m (370 lb-ft).

-UN-15SEP94
LX000751

LX,CRA90 002879-19-01JUN97

For further assembly, reverse removal procedure.

LX,CRA50 002779-19-01OCT93

Once installation is completed, comply with the following:

• Check the setting of all shift elements.

• Check the setting of the speed control levers.

LX,9000NA009439-19-01APR98

TM4574 (01DEC99) 90-00-32 6110 to 6510S Tractors

070200
PN=1001
 Tilting or Removal and Installation of Operator’s Cab/Standard and low-profile cabs

Charge air conditioning system (see Group 10 in this

Section).

LX,9000NA005595-19-01APR98

N CAUTION: Bleed brake system (see

Section 60).
Check all functions and rectify any faults (refer to
corresponding Technical Manual).

LX,9000NA005596-19-01APR98

TM4574 (01DEC99) 90-00-33 6110 to 6510S Tractors

070200
PN=1002
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

REMOVING THE OPEN OPERATOR’S

STATION

NOTE: The illustrations for the following instructions do

not show the low-profile open station. The
procedure is generally the same as for the
standard open station.

Where differences in the procedure do occur,

these are mentioned specifically.

LX,9000 018314-19-01NOV99

Disconnect battery ground strap.

NOTE: Location of battery terminals may be different

depending on battery type. Refer to the relevant
battery identification.

-UN-22SEP97
N CAUTION: Follow safety information when
handling batteries. See Section 05.

LX1016764
A—Positive terminal
B—Negative terminal (ground)

110Ah Battery

LX,9000NA013660-19-01APR98

Remove speed control linkage (A).

-UN-13OCT97
LX1017779

LX2000AD 013064-19-01NOV97

TM4574 (01DEC99) 90-00-34 6110 to 6510S Tractors

070200
PN=1003
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

Open the hood. Remove the l.h. cowl panel and the
panel on the shift console.

Then take out all the cap screws (A) and lift off the floor
plates.

-UN-30OCT97
LX1017792
LX,9000AD013661-19-01NOV97

Mark the existing bowden cables (A) to (C) for

identification purposes. Disengage them and feed them
down through the floor.

-UN-30OCT97
LX1017807
LX,9000AD014626-19-01NOV97

Disconnect yoke (A) from clutch pedal and unscrew it

from the clutch cable.
Then remove lock plate (B) and pull the clutch cable
downward.

-UN-08NOV94
LX007947
LX,90,00 005791-19-01MAR94

Take off nut (A) and disconnect the wiring harness from
the frame.
-UN-30OCT97
LX1017790

LX,9000AD013662-19-01NOV97

TM4574 (01DEC99) 90-00-35 6110 to 6510S Tractors

070200
PN=1004
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

At the front right of the platform floor, take off hex. nut
(A) and remove the ground cable.

-UN-30OCT97
LX1017793
LX,9000AD013663-19-01NOV97

For identification purposes, mark brake hoses (A) and

steering hoses (B). Then disconnect them.

NOTE: Trap oil as it emerges. Seal the ends of the

hoses.

-UN-30OCT97
LX1017795
LX,9000AD013664-19-01NOV97

Break the plug connections (A) and (B). Remove cable

binder (C), if necessary.

-UN-30OCT97
LX1017794

LX,9000AD013665-19-01NOV97

Pull out the plug for the fuel gauge sending unit (A).
-UN-30OCT97
LX1017796

LX,9000AD013666-19-01NOV97

TM4574 (01DEC99) 90-00-36 6110 to 6510S Tractors

070200
PN=1005
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

Tractors with low-profile platform

Disconnect brake hoses (A) and (B) from differential

housing.

-UN-19JUN98
LX1020893
LX,9000 018325-19-01APR98

Pull out the plug for the stepper motor (A) and unbolt the
pressure hose for the steering (B).

NOTE: Trap oil as it emerges. Seal the end of the hose.

-UN-30OCT97
LX1017797
LX,9000AD013667-19-01NOV97

Pull out the plug for the PTO valve (A) and unbolt the
LS hose for the steering (B).

NOTE: Trap oil as it emerges. Seal the end of the hose.

-UN-30OCT97
LX1017798
LX,9000AD013668-19-01NOV97

Tractors with Power Fill brake valve

Disconnect hose (A) from attenuator (B) and seal open

ends.
-UN-19JUN98
LX1020894

LX,9000 018326-19-01APR98

TM4574 (01DEC99) 90-00-37 6110 to 6510S Tractors

070200
PN=1006
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

Pull out the plug for the differential lock valve (A).

-UN-12OCT94
LX004111
LX,9000 014661-19-01NOV97

Pull out the plug for the position sensor (A) and
disconnect the steering return hose (B) at its connecting
neck.

NOTE: Trap oil as it emerges. Seal the end of the hose.

-UN-30OCT97
LX1017799
LX,9000AD013669-19-01NOV97

Pull out plug (A).

-UN-05DEC97
LX1017800

LX,9000AD013670-19-01NOV97

TM4574 (01DEC99) 90-00-38 6110 to 6510S Tractors

070200
PN=1007
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

If equipped, disconnect speed sending unit plug (A).

-UN-19JUN98
LX1020620
540 rpm PTO

If equipped, remove cover (B) and disconnect speed

sending unit plug.

-UN-19JUN98
LX1020621
540/1000 rpm PTO
LX,5600 018234-19-01APR98

Remove the access steps on both sides of the tractor.

-UN-30OCT97
LX1017801
LX,9000AD013672-19-01NOV97

Fold down ROPS and install two JD244-1 lifting eyes (A)
as illustrated, one on each side.
-UN-08NOV94
LX008184

LX,90,00 006311-19-01MAR94

TM4574 (01DEC99) 90-00-39 6110 to 6510S Tractors

070200
PN=1008
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

At the front, take out cap screws (A). Do this at both

sides.

NOTE: On tractors with a low-profile open station, there

are four M10 cap screws to be taken out (see

-UN-30OCT97
below).

LX1017802
LX,9000AD013673-19-01NOV99

Tractors with low-profile platform

Remove bolts (A) at the front on both sides.

-UN-19JUN98
LX1020892
LX,9000 018323-19-01APR98

At the rear, take out cap screws (A). Do this at both

sides.

-UN-30OCT97
LX1017803

LX,9000AD013674-19-01NOV97

TM4574 (01DEC99) 90-00-40 6110 to 6510S Tractors

070200
PN=1009
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

Use suitable ropes or chains to suspend the operator’s

station from lifting tackle, and raise it carefully.

IMPORTANT: While raising the open station, make

sure that none of the electrical cables,

-UN-30OCT97
hoses or bowden cables get caught. If
necessary, cut through the cable
binders.

LX1017804
CAUTION: Do not stand under a suspended
load. After lifting off the operator’s station, set
it down SAFELY. Avoid accidents!

LX,9000AD013675-19-01NOV99

TM4574 (01DEC99) 90-00-41 6110 to 6510S Tractors

070200
PN=1010
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

INSTALLING THE OPEN OPERATOR’S STATION

As described above for removal, attach the operator’s IMPORTANT: When lowering the open station,
station to a suitable hoist and move it into position on make sure that cables, hoses and
the tractor. bowden cables are in their correct
positions.

LX,9000AD013676-19-01NOV99

IMPORTANT: When assembling, make absolutely IMPORTANT: For instructions on how to install oil
certain that none of the lines hoses, see Section 10, Group 05.
(electrical, hydraulic, pneumatic or
fuel) are trapped or damaged. Make
sure they do not come into contact
with moving parts or sharp edges.

LX,WICHTIG,1 -19-01NOV99

Installing the clutch cable

NOTE: Put the clutch cable in its correct position as the

open station is being lowered.

Run the clutch cable along the l.h. side of the flywheel
housing to the clutch pedal.

IMPORTANT: Run the clutch cable so that following

criteria are met:

• The cable must be free of tension.

• The cable must not come into contact
with moving parts.
• The cable must not be bent or
crushed.
• The cable must not chafe against
other components when the clutch is
operated.

LX,9000NA013054-19-01NOV99

TM4574 (01DEC99) 90-00-42 6110 to 6510S Tractors

070200
PN=1011
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

Tighten cap screws (A) at the rear attachment point to

400 N·m (300 lb-ft).

-UN-30OCT97
LX1017803
LX,9000AD013677-19-01NOV97

Tighten front mounting cap screws (A) to 140 N·m

(95 lb-ft).

-UN-30OCT97
LX1017802
LX,9000AD014623-19-01APR98

Tractors with low-profile open station:

Tighten front mounting cap screws (A) to 55 N·m

(40 lb-ft).

-UN-19JUN98
LX1020892
LX,9000 018324-19-01NOV99

For further assembly, reverse disassembly procedure.

LX,CRA50 003089-19-01OCT93

TM4574 (01DEC99) 90-00-43 6110 to 6510S Tractors

070200
PN=1012
 Tilting or Removal and Installation of Operator’s Cab/Open operator’s station

Connect battery only when the final assembly is

completed.

NOTE: Location of battery terminals may be different

depending on battery type. Refer to the relevant

-UN-22SEP97
battery identification.

N CAUTION: If both battery terminals had been

disconnected, re-connect positive terminal first.

LX1016764
CAUTION: Observe safety instructions on
handling batteries (see Section 05).
110Ah-Batterie
A—Positive terminal
B—Negative terminal (ground)

LX,9000AD014624-19-01APR98

When assembly is completed, check the following:

• Adjustment of all controls

• Adjustment of throttle lever

• All electrical functions

LX,9000AD014625-19-01NOV97

N CAUTION: Bleed brake system (see

Section 60).
Check all functions and rectify any faults (refer to
corresponding Technical Manual).

LX,9000NA005596-19-01APR98

TM4574 (01DEC99) 90-00-44 6110 to 6510S Tractors

070200
PN=1013
 Group 05
Controls

DISCONNECTING ELECTRICAL CIRCUIT

Disconnect ground cable before carrying out any

electrical repairs.

-UN-19SEP94
LX000872
LX,R40,05000916-19-01NOV97

REPLACING BULBS ON THE INSTRUMENT

UNIT

For removal of instrument unit (BIF), see this Group.

-UN-28MAY98
LX1020179
For removal of instrument unit see Section 40,
Group 30.

Turn socket with bulb counterclockwise and remove.

-UN-21APR98
LX1020182
2-POST ROPS

LX,90,05 017410-19-01APR98

TM4574 (01DEC99) 90-05-1 6110 to 6510S Tractors

070200
PN=1014
 Controls/Replacing bulbs on instrument unit

REMOVING CONTROL UNIT

Carefully pry out the console using a screwdriver at the

locations indicated (see arrows).

-UN-27MAY98
LX1020548
Pull out locking clip (A) at plug (B) and disconnect plug.

Carefully press on areas indicated by arrows and push

out control unit to the front.

-UN-08JUN98
LX1020549
LX,90,05 017898-19-01APR98

REMOVING CONTROL UNIT FOR THE

LIGHTING SYSTEM

Carefully pry out the console using a screwdriver at the

locations indicated (see arrows).

-UN-27MAY98
LX1020546

Pull out locking clip (A) at plug (B) and disconnect plug.

Carefully press on areas indicated by arrows and push

out control unit to the front.
-UN-08JUN98
LX1020702

LX,90,05 017899-19-01APR98

TM4574 (01DEC99) 90-05-2 6110 to 6510S Tractors

070200
PN=1015
 Controls/Replacing the basic control unit (BCU)

IMPORTANT: Do not use test lamp on any control

unit. When carrying out welding jobs
on the tractor disconnect the battery to
protect the electronic system.

LX,90,05 017901-19-01APR98

REPLACING ELECTRONIC CONTROL UNIT

(BCU)

The control unit is located on the right-hand side in the

control console (seen in direction of forward travel).

-UN-28MAY98
Remove attaching screws (A).

LX1020477
Pull out locking clip (B) at plug (C), disconnect plug and
remove control unit.

A new electronic control unit (BCU) has to be calibrated

(see Section 240, Group 20 of Technical Manual).

-UN-28MAY98
LX1020703
LX,90,05 017893-19-01APR98

TM4574 (01DEC99) 90-05-3 6110 to 6510S Tractors

070200
PN=1016
 Controls/Replacing the reverser control unit (RCU)

REPLACING ELECTRONIC CONTROL UNIT

(RCU)*

The control unit is located on the left-hand side (seen in

direction of forward travel) under cover (A).

-UN-08JUN98
NOTE: If equipped, remove electronic control unit (SFA)
first.

LX1020799
Remove both special screws (B).

-UN-08JUN98
LX1020550
Remove attaching screw of plug (C), Pull off plug and
remove control unit.

For installation reverse removal procedure.

-UN-28MAY98
A new electronic control unit has to be calibrated (see
Section 255, Group 10 of Technical Manual).

LX1020478

* if equipped LX,90,05 017894-19-01APR98

TM4574 (01DEC99) 90-05-4 6110 to 6510S Tractors

070200
PN=1017
 Controls/Replacing the SFA control unit

REPLACING ELECTRONIC CONTROL UNIT

(SFA)*

The control unit is located on the left-hand side (seen in

direction of forward travel) under cover (A).

-UN-08JUN98
LX1020799
Remove both special screws (B).

Remove attaching screw of plug (C), Pull off plug and

remove control unit.

For installation reverse removal procedure.

A new electronic control unit has to be calibrated (see

Section 280, Group 10 of Technical Manual).

* if equipped -UN-28MAY98
LX1020551
LX,90,05 017895-19-01APR98

TM4574 (01DEC99) 90-05-5 6110 to 6510S Tractors

070200
PN=1018
 Controls/Replacing the engine control unit (ECU)

REPLACING THE ENGINE CONTROL UNIT

(ECU)*

The control unit is located on the right-hand side (seen

in direction of forward travel) under cover (A).

-UN-25JUN98
LX1020818
Unscrew retaining lever (B) and take out control unit (C).

Pull out rail attached to plug and disconnect the control

unit from the plug.

For installation, reverse removal procedure.

A new electronic control unit has to be calibrated (see

Section 230, Group 15 of Technical Manual).

-UN-25JUN98
LX1020802

* If equipped LX,90,05 018344-19-01MAY98

TM4574 (01DEC99) 90-05-6 6110 to 6510S Tractors

070200
PN=1019
 Controls/Replacing the bus resistors

REPLACING THE BUS RESISTORS

Remove panel (A).

-UN-25JUN98
LX1020818
NOTE: Mark the plugs before you remove them.

Pull the plugs out of bus resistors (B).

Take off flanged nuts (C).

For installation, reverse removal procedure.

NOTE: Tighten the flanged nuts by hand.

-UN-30JUN98
LX1021063
LX,90,05 018502-19-01MAY98

Remove trim panels from cowl.

Remove cap screws (A) and take out bus resistor (B).

Pull the plug out of the bus resistor.

-UN-30JUN98
For installation, reverse removal procedure.
LX1021064

LX,90,05 018503-19-01MAY98

TM4574 (01DEC99) 90-05-7 6110 to 6510S Tractors

070200
PN=1020
 Controls/Replacing the bus resistors

Take out cap screws (A) and CAREFULLY lift off the
panel.

-UN-30JUN98
LX1021065
Pull out plug (C) and remove bus resistor (B).

For installation, reverse removal procedure.

-UN-30JUN98
LX1021066
LX,90,05 018504-19-01MAY98

TM4574 (01DEC99) 90-05-8 6110 to 6510S Tractors

070200
PN=1021
 Controls/Replacing the PPST/E-ICV control unit (PEC)

REPLACING THE PPST/E-ICV CONTROL

UNIT (PEC)*

The control unit is located on the right-hand side (seen

in direction of forward travel) under cover (A).

-UN-25JUN98
LX1020818
Pull out rail and remove plug (B).

Remove retaining sleeves (C).

For installation, reverse removal procedure.

A new electronic control unit has to be calibrated (see

Technical Manual, Section 255, Group 10B or
Section 270, Group 15).

* If equipped -UN-25JUN98
LX1020803
LX,90,05 018343-19-01MAY98

TM4574 (01DEC99) 90-05-9 6110 to 6510S Tractors

070200
PN=1022
 Controls/Replacing the performance monitor (PRF)

REPLACING PERFORMANCE MONITOR

(PRF)*

The performance monitor is located at the right-hand

front cab post (seen in direction of forward travel).

-UN-28MAY98
Remove cap screws (A).

LX1020544
Loosen hex. nuts (B).

Pull off plug and remove performance monitor (C).

For installation, reverse removal procedure.

-UN-28MAY98
A new performance monitor has to be calibrated (see
Section 240, Group 20 of Technical Manual).

LX1020552
* If equipped LX,90,05 017896-19-01NOV99

TM4574 (01DEC99) 90-05-10 6110 to 6510S Tractors

070200
PN=1023
 Controls/Replacing the instrument unit (BIF)

REPLACING INSTRUMENT UNIT (BIF)

The instrument unit is located in the firewall.

Move steering wheel to vertical position and pull off

-UN-08JUN98
knob (A).

Remove four Phillips-head screws (B) and cover (C).

LX1020545
Remove attaching screws (D).

-UN-28MAY98
LX1020553
Pull out clips and disconnect plugs (E).

Remove instrument unit.

For installation reverse removal procedure.

-UN-28MAY98
A new electronic control unit (BIF) has to be calibrated
(see Section 240, Group 20 of Technical Manual).

LX1020700
LX,90,05 017897-19-01APR98

TM4574 (01DEC99) 90-05-11 6110 to 6510S Tractors

070200
PN=1024
 Controls/Replacing the instrument unit (BIF)

TM4574 (01DEC99) 90-05-12 6110 to 6510S Tractors

070200
PN=1025
 Group 10
Air Conditioning System

SAFETY AT WORK

N CAUTION: Certain basic safety regulations

apply when dealing with air conditioning
systems, and must be observed at all times.
4. Refrigerant should be extracted by
suction and re-used. When refrigerant is
discharged into the air, there is the danger
They are backed up by legislation covering of asphyxiation, especially if work is being
safety precautions for air conditioning performed in an inspection pit, since
systems. The following excerpts are refrigerant is heavier than air and
particularly important: concentrates at the lowest level. Moreover,
refrigerant is odorless and colorless, so
1. Air conditioning systems may be small quantities emerging from a leak
operated, serviced or repaired by cannot be detected. In such a case, ensure
authorized, trained personnel only. that there is adequate ventilation at the
place of work.
2. Adolescents should not be allowed to
carry out service work on air conditioning 5. Smoking and naked flames are not
systems involving the discharge of permitted in enclosed spaces where
Category 1 or 2 refrigerants, unless trade refrigerant has been released. High
training of adolescents over 16 years old temperatures cause chemical reactions in
requires such work. In this case, the the refrigerant gas, and highly poisonous
adolescent must be supervised by a trained substances can form. If inhaled, these
adult. substances have serious effects on health.

3. Before repairing components carrying 6. High temperatures produced by welding

refrigerant, remove refrigerant as far as and soldering cause very high pressures
necessary to ensure that the work can be inside components of the air conditioning
carried out safely. system, and these pressures may result in
an explosion.

LX,290,10002639-19-25FEB92

HANDLING REFRIGERANT

N CAUTION: When handling refrigerant, always

wear safety glasses and leather gloves.
Contact with escaping refrigerant may result in
serious frostbite, or even blindness if the
refrigerant strikes the eye.

Whenever there is the risk of refrigerant

encountering high temperatures, wear a
suitable breathing mask while working.
However, a breathing mask provides no
protection against asphyxiation if large
quantities of refrigerant escape.

LX,290,10002718-19-04MAR92

TM4574 (01DEC99) 90-10-1 6110 to 6510S Tractors

070200
PN=1026
 Air Conditioning System/Safety

IN AN EMERGENCY

- Rinse eye with cold water; preferably use a 1%

boric acid solution.

- Wash affected parts of the body with water, or

preferably with a solution consisting of one part
essence of vinegar and five parts water.

- See a doctor as soon as first aid has been

administered.

LX,290,10002719-19-04MAR92

SAFETY EQUIPMENT

This equipment consists of safety glasses, safety gloves

and, where approriate, a breathing mask (if there is the
risk of poisonous gases being released).

-UN-26JUL94
N CAUTION: A breathing mask provides NO
protection against lack of oxygen.

Prepare a 1% boric acid solution for rinsing the eyes and

LX002150
a solution consisting of 1 part essence of vinegar and 5
parts water for washing affected parts of the body. Also
provide a first aid kit.

LX,290,10002576-19-01JUL96

STORAGE OF REFRIGERANT CONTAINERS

N CAUTION: Refrigerant containers are under

pressure, and this pressure increases rapidly
when the temperature of the container rises.
The thin-walled refill containers are particularly
at risk in this respect. Refrigerant containers
must never be exposed to temperatures over
52˚C (120˚F).

Never store pressurized containers in the

vicinity of heat sources or in places exposed
to direct sunlight. Never open pressurized
containers by force or damage them in any
way.

LX,290,10002715-19-04MAR92

TM4574 (01DEC99) 90-10-2 6110 to 6510S Tractors

070200
PN=1027
 Air Conditioning System/R134a refrigerant

R134A REFRIGERANT

IMPORTANT: The air conditioning system operates

using R134a refrigerant
(tetrafluorethane). This substance does
not contain any chlorine atoms, so it
does not have a detrimental effect on
the ozone in the Earth’s atmosphere.

Even so, the refrigerant must never be

discharged straight into the air. It must
be trapped in a recycling unit.
Refrigerant stored in a recycling unit
may be re-used at any time.

The recycling unit used to do this must

be of a type suitable for handling
R134a refrigerant.

The boiling point of R134a is minus

26.5˚C (minus 15.7˚F) and its freezing
point is minus 101˚C (minus 149.8˚F).

Before replacing any component, it is

vital to check whether it is compatible
with the type of refrigerant used.

It is still essential to ensure that the

correct refrigerant oil is used. R12
systems were lubricated with mineral
oil, which is totally unsuitable for
R134a systems. The latter require PAG
oil, which mixes very well with the
refrigerant and provides ideal
lubrication throughout the system.

LX,290,20002578-19-01APR94

IMPORTANT

Refrigerant PAG refrigerant oil

Use R134a refrigerant only. Any other refrigerant will Use prescribed refrigerant oil only. Failure to do so
impair the function of the air-conditioning system and will result in damage to the compressor.
render all claims for damages made against the
manufacturer null and void.

LX,290,10011178-19-01NOV96

TM4574 (01DEC99) 90-10-3 6110 to 6510S Tractors

070200
PN=1028
 Air Conditioning System/Special tools

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Recovery and Recycling Station . . . . . . . . . JT02050*

Servicing air conditioning system using R134a

refrigerant

-UN-17AUG92
RW21613
* Used with JT02046 Charging Station. JT02047 Recovery, Recycling,
and Charging Station can be substituted for JT02046 and JT02050. RX,JT02050 -19-11AUG92

Charging Station . . . . . . . . . . . . . . . . . . . . JT02046*

Servicing air conditioning system using R134a

refrigerant

-UN-17AUG92
RW21595
* Used with JT02050 Recovery and Recycling Station. JT02047
Recovery, Recycling, and Charging Station can be substituted for
JT02046 and JT02050. RX,JT02046 -19-11AUG92

OTC7062A -UN-22NOV99

Clutch hub holding tool . . . . . . . . . . . . . . OTC7062A

Removing the clutch hub

LX,ROSG 003851-19-01NOV99

TM4574 (01DEC99) 90-10-4 6110 to 6510S Tractors

070200
PN=1029
 Air Conditioning System/Other material

SERVICE EQUIPMENT AND TOOLS

NOTE: Order tools from the U.S. SERVICEGARD™ Catalog or from the European Microfiche Tool Catalog
(MTC). Some tools may be available from a local supplier.

Name Use

JT02051 Manifold Pressure Gauge Assembly Service air conditioning system (AQS)

JT02081 Electronic Leak Detector Detect refrigerant leaks

JT054191 Air Conditioning Service Fitting Kit (R12) Connect flushing and purging test equipment.
Use with JT02138 R134A Update Fitting Kit.

JT021381 R134a Update Fitting Kit Flush A/C system. Use with JT05419 to
service air conditioning system

JT02075 A/C System Flushing Kit Flush air conditioning system. Use with
JT02078 A/C System Flushing Attachment Kit.

JT02078 A/C System Flushing Attachment Kit Use with JT02075 to flush air conditioning
system

JT020981 R12/R134a Master Fitting Kit Flush and purge air conditioning system. Also
leak check components.

1—Use JT05419 and JT02138 together or JT02098 separately. RX150129005,10 -19-12AUG94

OTHER MATERIALS
SPECIFICATIONS

Item Measurement Specification

TY16134 R134a Flushing Solvent Flush air conditioning system

TY15949 (12 oz) R134a refrigerant Charge the air conditioning system
TY15950 (15 lb) R134a Refrigerant Charge the air conditioning system
TY15951 (30 lb) R134a Refrigerant Charge the air conditioning system

FKM10446 (8.5 oz) R134a Refrigerant Oil Lubricate air conditioning system
components

LX,90,10 012145-19-01FEB98

TM4574 (01DEC99) 90-10-5 6110 to 6510S Tractors

070200
PN=1030
 Air Conditioning System/Specifications

SPECIFICATIONS

Item Measurement Specification

Air conditioning system Cooling output 7 kW

Pressure side of system Refrigerant pressure 1500-2000 kPa

(15-20 bar; 218-290 psi)

Vacuum side of system Refrigerant pressure 50-200 kPa (0.5-2 bar; 7.5-29 psi)

Refrigerant circuit Oil volume 160 ml (5.4 fl. oz.)

Air-conditioning system Refrigerant weight

- 6110 to 6510S 1300 g (2.86 lb)

Hub to pulley Clearance 0.35-0.65 mm (0.014-0.025 in.)

Compressor clutch coil Current draw at 12 volts, 20˚C 2.2 amps, 40 Watt
(68˚F)

Compressor clutch Resistance 3.5 - 4 Ohm

High/low pressure hose (secured to Torque 21—25 N·m (15.5—18.4 lb-ft)

compressor by hex. socket screws)

High/low pressure switch Opening pressure (low; pressure 150-90 kPa (1.5-0.9 bar) (22-13 psi)
dropping)

High/low pressure switch Closing pressure (low; pressure 240 kPa (2.4 bar) (35 psi)
rising)

High/low pressure switch Opening pressure (high; 2420-2780 kPa (24.2-27.8 bar)
pressure rising) (355-405 psi)

High/low pressure switch Closing pressure (high; pressure 1880-1520 kPa (18.8-15.2 bar)
dropping) (275-220 psi)

Clutch hub attaching screw Torque 15 N·m (11 lb-ft)

High/low pressure switch Torque 16 N·m (12 lb-ft)

Hex. socket bolt on compressor Torque 25 N·m (18 lb-ft)

manifold

LX,90,10 017417-19-01NOV99

TM4574 (01DEC99) 90-10-6 6110 to 6510S Tractors

070200
PN=1031
 Air Conditioning System/Lay-out of refrigerant hoses

LAY-OUT OF REFRIGERANT HOSES

N CAUTION: When laying out the refrigerant

hoses, take care that they do not chafe (e.g.
against the coolant header tank or exhaust
pipe). Refrigerant hoses must not be pinched
or trapped.

LX90,10 021276-19-01NOV99

TORQUES FOR TIGHTENING REFRIGERANT

HOSES

Screw size Width across flats Tightening torque

5/8“ . . . . . . . . . . 19 mm (3/4“) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 N·m (13 lb-ft)

3/4“ . . . . . . . . . . 22 mm (7/8“) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 N·m (26 lb-ft)

7/8“ . . . . . . . . . . 27 mm (1 1/16“) . . . . . . . . . . . . . . . . . . . . . . . . . . 40 N·m (29 lb-ft)

MHM,625,3 -19-01FEB97

TM4574 (01DEC99) 90-10-7 6110 to 6510S Tractors

070200
PN=1032
 Air Conditioning System/Discharge

DISCHARGING THE AIR-CONDITIONING

SYSTEM

Operate the air conditioning system for 10 minutes with

engine at 2000 rpm if the compressor is operable. Set

-UN-08JUN98
temperature control for maximum cooling and blower
switch at high. This allows the refrigerant oil to be
circulated through the system and indicates the quantity
of oil in the compressor.

LX1020183
Stop the engine and use the following procedure to
discharge the system.

IMPORTANT: Use only R134a Refrigerant Recovery,

Recycling and Charging machines. A—Suction fitting
B—Discharge fitting
Prevent damage to the compressor by
avoiding the mixing of R134a
equipment, refrigerant, and refrigerant
oils with R-12 systems.

1. Connect JT02050 R134a Refrigerant Recovery and

Recycling Unit to a JT02046 HFC134a Refrigerant
Charging Unit.

NOTE: JT02047 R134a Refrigerant Recovery, Recycling

and Charging Unit can be substituted for the
JT02046 and JT02050.

2. Connect low-side hose (blue) from the charging unit to

suction fitting (A) on the compressor. Connect high-side
hose (red) to the discharge fitting (B) on the dryer.

3. Follow the manufacturers instructions and discharge

the system. Cap the fittings to prevent contamination
from entering the system.

LX,90,10 017415-19-01APR98

TM4574 (01DEC99) 90-10-8 6110 to 6510S Tractors

070200
PN=1033
 Air Conditioning System/Compressor

REMOVING THE COMPRESSOR

N CAUTION: Disconnect battery negative (—)

cable from battery.

-UN-21APR98
Discharge the system (see “Discharging the System”).

Remove the drive belt (see Section 30).

LX1020175
Slacken off the retaining screws (A) on the line clamping
plate and remove the lines.

Seal all openings and lines so that no dirt can get in.

Remove the compressor.

LX,9015 011498-19-01NOV99

CHECKING LEVEL IN THE COMPRESSOR

Remove the compressor manifold (see “Checking the

Compressor Manifold”).

-UN-19SEP94
Drain the refrigerant oil from the compressor through the
suction line connection and into a graduated container.
Note the quantity of oil drained from the compressor.

Dispose of the oil in an environmentally friendly way.

LX004356
Fill with refrigerant oil as described in “Filling with
Refrigerant Oil”.

NOTE: Replace the receiver-drier every time the system

is interrupted.

LX,ROSG 003861-19-01FEB97

DISASSEMBLING THE COMPRESSOR

CLUTCH

NOTE: There is no need to disconnect any refrigerant

line when disassembling the compressor clutch.
-UN-22NOV94

Removing the clutch hub

Hold the clutch hub securely using holder OTC7062A,

and take the bolt out of the clutch shaft.
LX004357

LX,ROSG 003862-19-01NOV99

TM4574 (01DEC99) 90-10-9 6110 to 6510S Tractors

070200
PN=1034
 Air Conditioning System/Compressor

Removing the clutch plate

Remove shims (A) from clutch hub and keep them ready
for re-installation.

-UN-14SEP94
Remove snap ring and take off clutch plate.

LX004353
-UN-14SEP94
LX004358
LX,ROSG 003863-19-01FEB93

Removing magnetic coil

Take off snap ring.

Disconnect magnetic coil cable at compressor and take

-UN-14SEP94
off the magnetic coil.

NOTE: When re-installing the snap ring, ensure that the

chamfered side of the snap ring is uppermost.

LX004359

LX,ROSG 003864-19-01FEB93

TM4574 (01DEC99) 90-10-10 6110 to 6510S Tractors

070200
PN=1035
 Air Conditioning System/Compressor

CHECKING CLUTCH HUB CLEARANCE

Use a feeler gauge to measure the clearance between

the clutch hub and clutch plate at three different points.

-UN-14SEP94
Turn the clutch plate through half a revolution and
measure the clearance again at three different points.

Specified clearance is 0.35-0.65 mm (0.014-0.025 in.).

Add or remove shims as required.

LX004360
Tighten the clutch hub retaining bolt to 15 N·m (11 ft-lb).

LX,ROSG 003865-19-03FEB93

CHECKING THE COMPRESSOR MANIFOLD

Take out hex. socket screws (A) and remove manifold

(B).

-UN-27MAY98
Remove and discard gasket (C). Check the contact
surfaces.

Apply PAG oil to new gasket (C), and install.

LX1020354
Install manifold.

Tighten hex. socket screws to 25 N·m (18 ft-lb).

A—Hex. socket screw

B—Manifold
C—Manifold gasket

LX,ROSG 003866-19-01APR98

TM4574 (01DEC99) 90-10-11 6110 to 6510S Tractors

070200
PN=1036
 Air Conditioning System/Condenser

INSTALLING THE COMPRESSOR

N CAUTION: The battery negative (—) cable must

be disconnected.

-UN-21APR98
Before installing, ensure that the compressor contains
the specified amount of oil.

NOTE: A new compressor takes 160 ml (5.4 fl. oz.)

LX1020175
Install the compressor and secure high/low pressure
hose to it, tightening each connection to between 21 and
25 N·m (15.5 and 18.4 lb-ft).

Install drive belt. See “Drive Belt” in Section 30,

Group 20.

LX,ROSG 003867-19-01NOV99

REMOVING AND INSTALLING THE

CONDENSER

1. Discharge the cooling and air-conditioning system.

-UN-21APR98
2. Disconnect the two oil hoses (A) at the oil cooler.

3. Disconnect refrigerant lines (B) at the condenser.

LX1020177
4. Seal all openings with plastic stoppers.

5. Remove condenser. Drain refrigerant oil and dispose

of it in an environmentally friendly way.

6. Install the new (or cleaned) condenser. A—Oil hoses

B—Refrigerant lines
NOTE: Replace the receiver-drier every time the system
is opened.

7. Evacuate the system, add new refrigerant oil and

refrigerant.

NOTE: Fill with new refrigerant oil as described in “Filling

with Refrigerant Oil” and “Oil Capacities in
Air-Conditioning Components”.

LX,9010 006880-19-01MAY98

TM4574 (01DEC99) 90-10-12 6110 to 6510S Tractors

070200
PN=1037
 Air Conditioning System/Receiver-drier

REMOVING AND INSTALLING THE

RECEIVER-DRIER

1. Discharge the air conditioning system.

-UN-12MAY98
2. Disconnect the refrigerant lines.

3. Seal the open ends with plastic stoppers.

LX1020555
4. Remove receiver-drier (A).

IMPORTANT: As soon as the dessicant material

reaches its saturation level, the
receiver-drier must be replaced,
otherwise the system will become
contaminated with moisture. Replace
the receiver-drier every time an air
conditioning component is removed or
replaced.

IMPORTANT: Install the receiver-drier horizontally.

The inscription “Top” or “This side up”
must be uppermost.

5. Install the receiver-drier.

6. Evacuate the system, add new refrigerant oil and

refrigerant.

NOTE: Fill with new refrigerant oil as described in “Filling

with Refrigerant Oil” and “Oil Capacities in
Air-Conditioning Components”.

LX,90,10 017422-19-01APR98

TM4574 (01DEC99) 90-10-13 6110 to 6510S Tractors

070200
PN=1038
 Air Conditioning System/Receiver-drier

REMOVING AND INSTALLING THE

EVAPORATOR AND EXPANSION VALVE

1. Discharge the air conditioning and cooling systems.

-UN-28MAY98
2. Remove the operator’s seat.

3. Remove dust cover from heater/evaporator housing.

LX1020688
4. Disconnect heater hoses (A) and refrigerant lines (C)
at the radiator and evaporator. Drain refrigerant oil and
dispose of it in an environmentally friendly way.

5. Seal the open ends with plastic stoppers.

6. Remove evaporator (B) and expansion valve (D).

-UN-28MAY98
NOTE: Fill with new refrigerant oil as described in “Filling
with Refrigerant Oil”.

NOTE: Replace the receiver-drier every time the system

is opened.

LX1020560
7. Evacuate the system, fill with refrigerant, and check.

A—Heater hoses
B—Evaporator
C—Refrigerant lines
D—Expansion valve

LX,90,10 017419-19-01APR98

REPLACING THE EXPANSION VALVE

Follow the procedure set out above in “Removing and

Installing the Evaporator and Expansion Valve”. -UN-15APR97

Remove the two slotted screws (A).

Take off expansion valve (C).

LX1016349

Coat the new O-rings (B) with refrigerant oil and install
them on the evaporator.

Secure the new expansion valve.

LX,9015 011672-19-01APR97

TM4574 (01DEC99) 90-10-14 6110 to 6510S Tractors

070200
PN=1039
 Air Conditioning System/High/low pressure switch

REMOVING AND INSTALLING THE

THERMOSTAT SWITCH

Remove operator’s seat.

-UN-28MAY98
Remove dust cover from heater/evaporator housing.

Remove side panel.

LX1020561
Disconnect the two wires (B).

Remove capillary tube (C) from the evaporator web.

Remove thermostat switch (A).

A—Thermostat switch
B—Wires
IMPORTANT: Never bend or squash the capillary C—Capillary tube
tube. Re-install capillary tube (C) at the
same point from which it was removed.

NOTE: When installing, make sure bowden cables are

not tensioned or bent.

LX,90,10 017418-19-01APR98

REMOVING AND AND INSTALLING THE

HIGH/LOW PRESSURE SWITCH

NOTE: There is no need to discharge the system when

removing or installing high/low pressure

-UN-15MAY98
switch (A) as the line connection is equipped with
a check valve.

Carefully remove remains of O-ring from both ends of

LX1020687
connection.

Always install a new O-ring which has been coated with

PAG-oil beforehand.

IMPORTANT: Slowly screw in new switch (A) and

tighten to 16 N·m (12 ft-lb).

LX,ROSG 003879-19-01APR98

TM4574 (01DEC99) 90-10-15 6110 to 6510S Tractors

070200
PN=1040
 Air Conditioning System/Evacuate system

EVACUATE AIR CONDITIONING SYSTEM

IMPORTANT: Use only R134a Refrigerant Recovery,

Recycling and Charging machines.
Prevent damage to the compressor by

-UN-08JUN98
avoiding the mixing of R134a
equipment, refrigerant, and refrigerant
oils with R-12 systems.

LX1020183
1. Connect JT02046 R134a Refrigerant Charging Unit.

NOTE: A JT02047 R134a Refrigerant Recovery,

Recycling, and Charging Unit can be substituted
for the JT02046.

Pump must be capable of pulling at least 28.6 in.

Hg vacuum (sea level). Deduct 1 in. Hg from
29.9 in. for each 300 m (1000 ft) elevation
above sea level.

2. Connect low-side hose (blue) from charging unit to

suction fitting (A) on compressor. Connect high-side hose
(red) to discharge fitting (B) on the dryer.

IMPORTANT: Do not operate compressor during

evacuation.

3. Follow manufacturers instructions and evacuate

system. Evacuate system for 15 minutes if ambient
temperature is below 30˚C (85˚F), to remove nitrogen
and air.

Evacuate system for 30 minutes if ambient temperature

is above 30˚C (85˚F).

4. Charge system. (See Charge Air Conditioning System,

this group.)

LX,90,10 017420-19-01APR98

TM4574 (01DEC99) 90-10-16 6110 to 6510S Tractors

070200
PN=1041
 Air Conditioning System/Oil capacities in air-conditioning components

FILLING WITH REFRIGERANT OIL

1. Evacuate system. (See Evacuate Air Conditioning

System, this group.)

-UN-08JUN98
IMPORTANT: Use only R134a Refrigerant Recovery,
Recycling and Charging machines.
Prevent damage to the compressor by
avoiding the mixing of R134a

LX1020183
equipment, refrigerant, and refrigerant
oils with R-12 systems.

2. Read how much oil is extracted during the evacuation

process at the sight-glass in the oil separator.
A—Suction fitting
B—Discharge fitting
3. Add the same amount of new oil plus 10 ml through
compressor discharge fitting (B).

IMPORTANT: Use only FKM10446 (R134a) refrigerant

oil.

NOTE: The vacuum within the system will draw oil into
the system.

LX,90,10 017421-19-01APR98

Oil capacities in air conditioning components oil to be added. Determine missing oil of compressor
by removing and discharging it. Fill the calculated
If one of the air conditioning components has been amount of oil into the compressor.
removed, the oil drained and the component cleaned
(separately), add the following amounts of oil to the If only a new compressor must be installed, reduce
cooling circuit. the compressor charge to 50 ml (1.7 fl. oz.).

— Condenser: 40 ml (1.4 fl. oz.) If the entire system is disassembled and all the lines
— Evaporator: 40 ml (1.4 fl. oz.) and components (including compressor) are
— Receiver-drier: 10 ml (0.35 fl. oz.) discharged and cleaned individually, add 160 ml
— Refrigerant lines: 20 ml (0.7 fl. oz.) (5.1 fl. oz.) to the system after re-assembly, plus a
— Compressor: 50 ml (1.7 fl. oz.) further 30 ml (1.0 fl. oz.) to the suction line (making
a total of 190 ml; 6.0 fl. oz.).
NOTE: Hoses = 3 ml per 30 cm (0.1 oz per ft)
NOTE: The additional 30 ml (1.0 fl. oz) in der
If a hose has been damaged, measure length of hose suction line is used to provide the compressor
and use the formula to determine correct amount of with lubrication during its start-up phase.

LX,90,15 018823-19-01JUL98

TM4574 (01DEC99) 90-10-17 6110 to 6510S Tractors

070200
PN=1042
 Air Conditioning System/Break-in instructions for A/C compressor

BREAK-IN INSTRUCTIONS FOR DENSO A/C

COMPRESSOR

NOTE: This procedure MUST be carried out whenever

the air-conditioning system has been cleaned,
and if the system has not been in use for a
lengthy period of time (about 4 weeks).

N CAUTION: Do NOT switch on the compressor

while the engine is running until you have
reached step 4.

1. Open all the air vents/louvers.

2. Start the tractor’s engine and set it to idle for about 5

seconds.

3. Set blower to at least 75% of its maximum possible

output.

4. Switch on the air-conditioning system and run the

compressor at idle speed for at least 3 minutes.

When this time is up, the compressor will have spread

the oil throughout the refrigerant system.

LX90,10 021277-19-01NOV99

TM4574 (01DEC99) 90-10-18 6110 to 6510S Tractors

070200
PN=1043
 Air Conditioning System/Charge system

CHARGE AIR CONDITIONING SYSTEM

1. Evacuate system. (See Evacuate Air Conditioning 6. Begin charging through discharge port first. As
System, this group.) suction pressure nearly equals discharge pressure,
open suction valve.
IMPORTANT: Use only R134a Refrigerant
Recovery, Recycling and Charging IMPORTANT: Close discharge valve on gauge
machines. Prevent damage to the manifold before starting engine and
compressor by avoiding the mixing compressor, to prevent over
of R134a equipment, refrigerant, and pressurizing refrigerant container.
refrigerant oils with R-12 systems.
7. Continue charging system until 1.3 kg (2.86 lb) is
2. Connect JT02047 R134a Refrigerant Recovery, installed. Start engine to complete charging system if
Recycling, and Charging Station to charge system. a heated cylinder is not being used.

NOTE: JT02046 HFC134a Refrigerant Charging Unit NOTE: Bubbles may appear in sight glass on a fully
can be substituted for JT02047. charged system when operating below 18˚C
(65˚F) ambient temperature. Bubbles will
3. Connect low-side hose (blue) to suction fitting on disappear when temperature rises.
compressor. Connect high-side hose (red) to
discharge fitting on compressor. NOTE: Add 0.2 to 0.4 kg (7 to 14 oz.) after bubbles
disappear from sight glass.
IMPORTANT: Do not run engine. System must
hold a minimum vacuum of 28.6 in. 8. Close both gauge manifold valves and perform a
Hg. Deduct 1 in. Hg from 29.9 in. for system operational check as follows:
each 300 m (1000 ft) elevation above
sea level. • Engine at 2000 rpm. Close door and all
windows.
4. Follow manufacturers instructions and charge
system. • Compressor operating with temperature control
at maximum cooling, and blower at Purge.
5. Weigh refrigerant supply tank and invert so
refrigerant enters system as a liquid. • Check ambient air temperature, cab air duct
temperature, suction and discharge pressures.
Compare to the temperature—pressure chart and
temperature drop specifications in Operation
and Test TM—Section 290, Group 10A.

LX15519010,39A -19-01AUG97

TM4574 (01DEC99) 90-10-19 6110 to 6510S Tractors

070200
PN=1044
 Air Conditioning System/Charge system

TM4574 (01DEC99) 90-10-20 6110 to 6510S Tractors

070200
PN=1045
 Group 15
Heating System

VENTILATION SYSTEM AND HEATER, EXPLODED VIEW

-UN-18JUN98
LX1020689
A—Heating element and G—Resistors N—Flange nut U—Rubber grommet
evaporator housing H—Insulating pad O—Screw V—Return to coolant pump
B—Sealing strip I—Washer (8 used) P—Cap screw W—Rubber grommet
C—Radiator J—Cap screw (8 used) R—Heater valve X—Clamp (2 used)
D—Foam pad K—Cable clip S—Bracket Y—Sealant
E—Fan L—Hot coolant hose (inlet) T—Inlet from cylinder block Z—Sealing strip
F—Cap screw (2 used) M—Hose clip (5 used)

LX,90,15 018055-19-01APR98

TM4574 (01DEC99) 90-15-1 6110 to 6510S Tractors

070200
PN=1046
 Heating System/Removing and installing heater valve

REMOVING AND INSTALLING FAN AND

RADIATOR

Remove operator’s seat.

-UN-08JUN98
Remove cover from heating element and evaporator
housing.

Disconnect and remove fan motors (A).

LX1020690
Empty cooling system and air conditioning system1.

Disconnect the hot water hoses (B) at the radiator and

the refrigerant lines1 at the expansion valve.

1 Tractors with air conditioning system only. LX,90,15 018056-19-01APR98

REMOVING AND INSTALLING HEATER

VALVE

Remove side panel.

-UN-08JUN98
Empty cooling system.

Disconnect hot water hoses at heater valve (A) and

disengage heating cable at valve.

LX1020691
Remove heater valve.

LX,90,15 018057-19-01APR98

ADJUSTING BOWDEN CABLES OF HEATER

VALVE

1. Turn heater and air conditioning knob to neutral

position.
-UN-08JUN98

2. Heater valve (B) must be completely closed. Adjust

bowden cable (C), if necessary.
LX1020692

3. Turn heater and air conditioning knob to “cooling

position” (blue).

4. Thermostat switch must be completely open. Adjust

bowden cable (A), if necessary.

LX,90,15 018058-19-01APR98

TM4574 (01DEC99) 90-15-2 6110 to 6510S Tractors

070200
PN=1047
 Heating System/Replacing the recirculating air filter

REMOVING THE AIR FILTER

Take out attaching screws (A) and remove cover and

filter (B).

-UN-22SEP94
NOTE: For cleaning the cab air filter, see the Operator’s
Manual.

LX008943
-UN-22SEP94
LX008940
LX,9025 006828-19-01AUG97

REPLACING THE RECIRCULATING AIR

FILTER

Pull out frame with filter (see arrow).

-UN-23SEP97
Clean or replace filter.

LX1017760
LX,90,15 020874-19-01NOV99

TM4574 (01DEC99) 90-15-3 6110 to 6510S Tractors

070200
PN=1048
 Heating System/Replacing the recirculating air filter

CLEANING THE ULTRA-GARD™ XL CAB

AIR FILTER

N CAUTION: Use the relevant equipment to

protect yourself as recommended on the
pesticide label. This also applies when
cleaning, checking or replacing the filter.

N CAUTION: For service intervals relating to the

ULTRA-GARD™ XL CAB AIR FILTER, see the
Operator’s Manual.

N CAUTION: When servicing this air filter, it is

essential to comply with the instructions and
safety regulations.

LX,90,15 020875-19-01NOV99

TM4574 (01DEC99) 90-15-4 6110 to 6510S Tractors

070200
PN=1049
 Group 20
Seats

SPECIFICATIONS

Item Measurement Specification

Air Comfort Seat MSG95A-00,

lower section

Level control, hex. nuts Torque 25 N·m (18 ft-lb)

Horizontal suspension, cap screws Torque 25 N·m (18 ft-lb)

Air spring, hex. socket screws Torque 10 N·m (7 ft-lb)

LX,90,45 004250-19-02MAR93

REMOVE SEAT AND AIR SUSPENSION

1. Open the rear window and install Seat Support Tray

(A). (See Dealer Fabricated Tools, Section 99.)

-UN-22SEP94
2. Disconnect the window cylinders and support the
window.

3. Remove the floor mat retaining strip in front of the

seat.

LX009035
4. Remove four cap screws from suspension to floor
plate and disconnect electrical connector.

5. Lift seat and suspension onto platform.

LX15009020,2 -19-01JUN94

TM4574 (01DEC99) 90-20-1 6110 to 6510S Tractors

070200
PN=1050
 Seats/Comfort seat MSG44-A1

EXPLODED VIEW OF COMFORT SEAT MSG44-A1

-UN-18DEC97
LX1017621

LX,90,AD 013166-19-01NOV97

TM4574 (01DEC99) 90-20-2 6110 to 6510S Tractors

070200
PN=1051
 Seats/Comfort seat MSG44-A1

1—Backrest cushion 11—Seat switch with 19—Spring 26—Console

2—Seat cushion attachment 20—Shock absorber with 27—Spring housing
3—Fillister screw 12—Plug attachment 28—Washer
4—M8x35 fillister-head screw 13—Boot 21—Spring attachment with 29—Grip
5—M8x20 fillister-head screw 14—Handle associated parts 30—Adjusting rail
6—Hex. nut 15—Dummy rivet 22—Receiver 31—Special screw
7—Backrest 16—Spring 23—Parts kit for lap strap 32—Bushing
8—R.h. armrest 17—Parts for height 24—Height adjusting cable 33—Washer
9—Fillister-head screw adjustment assembly 34—Plate
10—L.h. armrest 18—Seat frame 25—Adjusting crank 35—Plate

LX,90,AD 013167-19-01NOV97

TM4574 (01DEC99) 90-20-3 6110 to 6510S Tractors

070200
PN=1052
 Seats/Super comfort sitz MSG83 (remove/install following components)

SUPER COMFORT SEAT MSG83 — REMOVE/INSTALL LUMBAR SUPPORT

-UN-07SEP99
LX1023674
Remove seat-back cushion. Take out spring pin (3) and unscrew adjusting knob
(4). Remove holder (5).
Take out dummy rivets (1) and lift off the lumbar
support (2).

LX,90,20 020882-19-01NOV99

TM4574 (01DEC99) 90-20-4 6110 to 6510S Tractors

070200
PN=1053
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVE AND INSTALL TOP PART OF SEAT

-UN-07SEP99
LX1023675
Remove the seat cushion. Take out hex. socket screws (2).

Slide the seat adjusting mechanism to the rear. Disconnect the seat switch cable binders from the top
and bottom of the spring, and remove the cable from
Take out hex. socket screws (1). the spring.

NOTE: Replace the hex. socket screws with new NOTE: Install the cable at the middle fold in the boot
ones, and tighten to 25 N·m (18 lb-ft). near the wire former (see “Remove/Install the
Seat Switch” in this Group).
Slide the fore-and-aft mechanism forward.
Take off the top part of the seat (3), including the rail.

LX,90,20 020883-19-01NOV99

TM4574 (01DEC99) 90-20-5 6110 to 6510S Tractors

070200
PN=1054
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVING AND INSTALLING THE BACKREST

-UN-07SEP99
LX1023676
Remove backrest cushion and headrest (1). Take out cap screws (10) and lift off armrests (12).

Where applicable: Take off the hex. nuts (2). Remove cap screw (13), washer (14) and spacer
sleeve (15).
Remove cap screw (3), seat-belt roller (4) and the
spacer sleeve. NOTE: Tighten hex. nuts to 25 N·m (18 lb-ft).

NOTE: Tighten hex. nuts to 50 N·m (37 lb-ft). Take out cap screw (16) and remove spacer sleeve
(17), backrest (7) and helical coiled spring (18).

N
Remove covers (6) at left and right, and fold backrest
(7) forward. CAUTION: Insert helical coiled spring (18) in
hole (see arrow). Tighten cap screw (16) to
At both sides, take off hex. nuts (8) and remove 25 N·m (18 lb-ft).
washers (9).

LX,90,20 020884-19-01NOV99

TM4574 (01DEC99) 90-20-6 6110 to 6510S Tractors

070200
PN=1055
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVE AND INSTALL BACKREST ADJUSTMENT MECHANISM

-UN-11JAN00
LX1023677
Remove cushions from seat and backrest. Remove detent (10).

Remove backrest. NOTE: Before installing, apply grease to the detent

teeth.
Take off flanged nuts (1) and remove hex. socket
screws (2). Take off flanged nuts (11) and remove hex. socket
screws (12).
NOTE: Replace the hex. socket screws with new
ones, and tighten to 25 N·m (18 lb-ft). NOTE: Replace the hex. socket screws with new
ones, and tighten to 25 N·m (18 lb-ft).
NOTE: The following step is necessary only if the
backrest has not yet been removed. Remove NOTE: The following step is necessary only if the
hex. nut (3), cap screw (4) and spacer sleeve backrest has not yet been removed. Remove
(5). hex. nut (13), cap screw (14) and spacer
sleeve (15).
NOTE: Tighten hex. nuts to 50 N·m (37 lb-ft).
NOTE: Tighten hex. nuts to 50 N·m (37 lb-ft).
Take off spacer plate (6) and cover (7), including the
backrest adjustment mechanism. Take off spacer plate (16) and cover (17), including
the backrest adjustment mechanism.
Disengage spring (8) and remove lever (9).

LX,90,20 020885-19-01NOV99

TM4574 (01DEC99) 90-20-7 6110 to 6510S Tractors

070200
PN=1056
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVING AND INSTALLING THE BASEPLATE (INCLUDING TURNTABLE)

-UN-07SEP99
LX1023680

Remove cushions from seat and backrest. At both sides, remove hex. nuts (2), cap screws (3)
and spacer sleeves (4); also remove the seat-belt.
Tilt backrest (1) to the front.
NOTE: Tighten hex. nuts to 50 N·m (37 lb-ft).

LX,90,20 020886-19-01NOV99

TM4574 (01DEC99) 90-20-8 6110 to 6510S Tractors

070200
PN=1057
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVING AND INSTALLING THE BASEPLATE (CONTINUED)

Take off the two covers (5). Take off hex. nuts (17), and remove baseplate (14)
together with turntable (18) and horizontal spring
Take off screw joints (6) and (7). assembly (19).

NOTE: Replace the hex. socket screws with new Take off screw joints (20), (21), (22) and (23).
ones, and tighten to 25 N·m (18 lb-ft).
NOTE: It must be possible to move the turntable at a
Remove spacer plates (8) and (11). torque of 30 N·m (22 lb-ft) or less.

Take off screw joints (9) and (10). Lift baseplate (14) off turntable (18).

Remove backrest (1) together with adjustment Disengage the two return springs (24) and remove
mechanism. linkage (25).

Disengage wire strap from plate (12). Bend up metal tab (see arrow) and remove swivel
lever (26).
Press strap switch (13) out of baseplate (14) (remove
cable binder) and take it out from underneath, Remove hex. nut (27), cap screw (28) and lever (29).
passing it through cut-out (A).
Remove bushing (30).
Take out dummy rivets (15) and lift off bracket (16).

LX,90,20 020891-19-01NOV99

TM4574 (01DEC99) 90-20-9 6110 to 6510S Tractors

070200
PN=1058
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVE AND INSTALL SEAT SWITCH

-UN-07SEP99
LX1023681
Remove the seat cushion. Pull the cable under plate (7) to the front, and
disengage the wire strap and plate.
Slide the fore-and-aft mechanism forward.
Unclip the strap switch (9) from baseplate (10), and
Take cable binders (1), (2), (3) and (4) off the switch remove it by passing it forward and to the right
connecting wire. through cut-out (A).

NOTE: The cable is held at the middle fold in the NOTE: Install the cable at the middle fold in boot (5)
boot near the wire former. near wire former (6).

LX,90,20 020887-19-01NOV99

TM4574 (01DEC99) 90-20-10 6110 to 6510S Tractors

070200
PN=1059
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVE AND INSTALL SEAT HEIGHT ADJUSTMENT MECHANISM

-UN-07SEP99
LX1023682
Remove upper part of seat. adjustment mechanism (2) and friction ring (6)
forward until the mechanism touches the groove in
Remove boot (1). the lower section (7) of the spring assembly.

With pressure applied on spring, turn seat height Lift the seat height adjustment mechanism out of the
adjustment mechanism (2) up to setting “I”. lower section of the spring assembly.

Remove locking ring (3). Lift spring tab (8) out of the lower section (7) of the
spring assembly.
Turn weight adjuster (4) to “min.”, and press upper
section (5) of spring assembly down. Pull seat height

LX,90,20 020888-19-01NOV99

TM4574 (01DEC99) 90-20-11 6110 to 6510S Tractors

070200
PN=1060
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVING AND INSTALLING THE LOWER SECTION OF THE SPRING ASSEMBLY

-UN-07SEP99
LX1023683

Remove upper part of seat. Twist upper section of spring assembly together with
rocker (8), and lift it out of the lower section (2) of
Remove seat height adjusting mechanism. the spring assembly.

Take cap screws (1) out of the underside of the lower NOTE: Apply some grease to the end-face on the
section (2) of the spring assembly, and lift out the roller guide in the lower section of the spring
shock absorber bracket (3). assembly.

NOTE: Tighten the cap screws to 8 N·m (6 lb-ft). Remove display window (9) and roller (10).

Unlock bolt (4), and pull it out to the left. Remove the spring tab (11) for seat height
adjustment.
Disengage spring (5) from support (6).
Remove rubber buffers (12).
Disengage spring (5) from display strip (7).

LX,90,20 020889-19-01NOV99

TM4574 (01DEC99) 90-20-12 6110 to 6510S Tractors

070200
PN=1061
 Seats/Super comfort sitz MSG83 (remove/install following components)

REMOVING AND INSTALLING THE WEIGHT-ADJUSTING MECHANISM

-UN-07SEP99
LX1023684
Remove upper part of seat. Lift off the set of springs (5) together with spring
attachment (11).
Remove boot (1).
NOTE: When the set of springs (5) is installed, spring
Turn the spring assembly upside down. support (6) should lie snugly against surface
(A) on U-shaped section (7).
Turn the adjusting knob (2) to “min.”.
Remove locking ring (8).
Insert a suitable spacer (e.g. block of wood) into one
of the roller guides. Take out bolt (9), and lift shock absorber (10) out of
the spring support.
Take out spring pin (3) and unscrew adjusting spindle
(2). NOTE: The shock absorber remains in the lower
section of the spring assembly.
Remove washers and axial bearings (4).
Take spring support (6) out of U-shaped section (7).

LX,90,20 020890-19-01NOV99

TM4574 (01DEC99) 90-20-13 6110 to 6510S Tractors

070200
PN=1062
 Seats/Comfort sitz MSG85 (remove/install following components)

COMFORT SEAT MSG85 - REMOVE/INSTALL LUMBAR SUPPORT

-UN-18AUG98
LX1021400
Remove back cushion and storage pocket. Take out hex. screw (5) and lift off adjusting knob (6)
together with gear (7).
Knock out rivets (1), then disengage springs (2) from
bracket (3) and remove. Knock out rivets (8) and remove loop-spring brake (9)
and carrier (4).
Disengage bracket (3) from carrier (4).
Install in reverse order.

LX,90,30 018809-19-01JUL98

TM4574 (01DEC99) 90-20-14 6110 to 6510S Tractors

070200
PN=1063
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE LAP-STRAP

-UN-18AUG98
LX1021401
Take off covers (1).

Remove hex. nut (2), lap-strap (3) and washer (4).

Remove parts (5) to (7) in the same way.

LX,90,30 018810-19-01NOV99

TM4574 (01DEC99) 90-20-15 6110 to 6510S Tractors

070200
PN=1064
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE BACKREST

-UN-18AUG98
LX1021402
Remove backrest cushion and covers (1).

Tilt backrest (2) to the front.

N CAUTION: Danger of injury. The helical
coiled spring is strong!

Remove backrest (2), washers (14) and (15) and

Take off the two armrests (5). helical coiled spring (16).

Take off hex. nuts (6) and washers (7). IMPORTANT: Tightening torque on hex. nuts (3)
and (6) is 25 N·m (18 lb-ft).
Take out cap screws (8). Remove washers (9) and
spacers (10). Install in reverse order.

Drill out rivets (12) and take out reinforcing tube (13). When installing: Engage helical coiled spring (16) in
lug (see arrow).

LX,90,30 018811-19-01JUL98

TM4574 (01DEC99) 90-20-16 6110 to 6510S Tractors

070200
PN=1065
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE SEAT TILT- AND HEIGHT-ADJUSTING LEVERS

-UN-18AUG98
LX1021403
Remove the seat cushion. Disengage spring (9).

Press spring tab (1) inwards. Actuate the lever for Turn lever (10) clockwise as far as it will go, pull
adjusting seat tilt (2). plate (11) all the way forward, and remove.

Fold up rocker panel (3), and remove. Remove covers at left and right.

Drill out rivet (18) and remove spring tab (1). Unscrew nut (12), and remove lever (10) and screw
(13).
Take out hex. socket screws (5) and remove cover
(6), adjusting levers (2) and (7), linkage (4) and Drill out rivet (16) and remove detent (17).
detent lever (8).
Install in reverse order.

LX,90,30 018812-19-01JUL98

TM4574 (01DEC99) 90-20-17 6110 to 6510S Tractors

070200
PN=1066
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE INTEGRAL TURNTABLE AND BASEPLATE

-UN-18AUG98
LX1021404

Remove cushions from seat and backrest. possible to move the turntable at a torque of
30 N·m (22 lb-ft) or less.
Remove backrest (only necessary if the baseplate is
to be replaced). Remove baseplate (3) and washers (12). Remove
bushing (11) and friction washers (13), and disengage
Turn integral turntable (1) together with baseplate (3) spring (14).
to one side, and take out screws (2).
Take off hex. nut (15) and cap screw (16). Disengage
Remove baseplate (3) together with integral turntable lever (17) from linkage (18), and remove.
(1). Remove hex. nuts (6) and washers (7).
Take out linkage (18) and grip (19).
Take off hex. nuts (8). Remove washers (9) and hex.
socket screws (10). Install in reverse order.

NOTE: Replace the hex. socket screws with new

ones; torque is 25 N·m (18 lb-ft). It must be

LX,90,30 018813-19-01JUL98

TM4574 (01DEC99) 90-20-18 6110 to 6510S Tractors

070200
PN=1067
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE HORIZONTAL SHOCK ABSORBER

-UN-18AUG98
LX1021405
Remove upper part of seat. Take the horizontal shock absorber (2) off the rocker
(4).
Take off snap ring (1) and pull horizontal shock
absorber (2) off the upper part of spring assembly Install in reverse order.
(3).

LX,90,30 018814-19-01JUL98

TM4574 (01DEC99) 90-20-19 6110 to 6510S Tractors

070200
PN=1068
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE HORIZONTAL SPRING ASSEMBLY

-UN-18AUG98
LX1021406
Remove upper part of seat. Pull off spring (3) together with bushings (4), buffers
(5) and clip (6).
Remove hook (1).
Install in reverse order.
Remove snap rings (2).

LX,90,30 018815-19-01JUL98

TM4574 (01DEC99) 90-20-20 6110 to 6510S Tractors

070200
PN=1069
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE UPPER SECTION OF THE SPRING ASSEMBLY

-UN-18AUG98
LX1021407
Remove upper part of seat. Push upper section of spring assembly (6) to the
rear, and remove it by turning rocker (2).
Remove horizontal shock absorber.
Remove the horizontal spring assembly and linkage.
Disengage clip (1) at rocker (2).
Install in reverse order.
Take off hex. nut (3), and remove screw (4) and stop
(5). NOTE: Apply grease to the slides.

LX,90,30 018816-19-01JUL98

TM4574 (01DEC99) 90-20-21 6110 to 6510S Tractors

070200
PN=1070
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE VERTICAL SHOCK ABSORBER

-UN-18AUG98
LX1021408
Remove upper part of seat. Remove the vertical shock absorber (3).

Remove the boot. NOTE: The decal on the vertical shock absorber must
face upward.
Remove upper section of spring assembly.
Install in reverse order.
Take off snap rings (1) and pull out pins (2).

LX,90,30 018817-19-01JUL98

TM4574 (01DEC99) 90-20-22 6110 to 6510S Tractors

070200
PN=1071
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE LOWER SECTION OF THE SPRING ASSEMBLY

-UN-18AUG98
LX1021409
Remove upper section of seat and take off the boot. Remove weight-adjusting mechanism.

Take off snap ring (1) and pull out pin (2). Remove rubber buffers (7).

Unlock bolt (3), and remove. Drill out rivets (8).

NOTE: The vertical shock absorber remains on the Remove U-section rail (9) and rubber plate (10).
rocker.
Install in reverse order.
Release and disengage spring (4).
NOTE: Apply grease to the slides.
Twist upper section of spring assembly (5) together
with the rocker, and lift it out of the lower section of
the spring assembly.

LX,90,30 018818-19-01JUL98

TM4574 (01DEC99) 90-20-23 6110 to 6510S Tractors

070200
PN=1072
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE WEIGHT-ADJUSTING MECHANISM

-UN-18AUG98
LX1021410
Removing the weight-adjusting mechanism: Installing the weight-adjusting mechanism:

Remove upper section of seat and lower section of Press bushing (15) into lower section of spring
spring assembly. assembly.

Disengage spring (1) from display strip (2). Install display strip (2) in spring yoke (8).

Remove window (3) and roller (4). Engage springs (12) and (13) in spring yoke (8).

Knock out spring pin (5) and remove yoke (6). Engage spring (12) in the pin (see arrow).

Lift up spring yoke (8) and remove threaded bushing Insert threaded bushing (9), screw in adjusting spindle
(9), axial ball bearings (10), plastic washer (11) and (7) and put on tube (14), axial ball bearings (10) and
tube (14). plastic washer (11).

Unscrew adjusting spindle (7) and disengage springs Engage spring (13).
(12) and (13).
Place yoke (6) on adjusting spindle (7) and force in
Remove display strip (2) from spring yoke (8). spring pin (5).

Remove bushing (15) from lower section of spring Install display strip (2) together with window (3) and
assembly. roller (4).

Engage spring (1) in display strip (2).

Install upper section of seat.

LX,90,30 018819-19-01JUL98

TM4574 (01DEC99) 90-20-24 6110 to 6510S Tractors

070200
PN=1073
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVING AND INSTALLING THE ROCKER

-UN-18AUG98
LX1021411
Remove upper part of seat. Remove rollers (5), washers (6) and detent levers (7).

Remove horizontal shock absorber. Disengage springs (8).

Remove upper section of spring assembly. Lift off plate (9).

Remove vertical shock absorber. Raise detent plates (12) and lower the curved lever
(11).
Unlock bolt (1), and remove.
Pull out hex. pin (10).
Twist rocker (2) and remove it from the lower section
of the spring assembly (3). Remove detent plates (12).

Remove bushings (4). Install in reverse order.

LX,90,30 018820-19-01JUL98

TM4574 (01DEC99) 90-20-25 6110 to 6510S Tractors

070200
PN=1074
 Seats/Comfort sitz MSG85 (remove/install following components)

AIR COMFORT SEAT MSG95A-00, LOWER

SECTION

Disassembly

-UN-13SEP94
Remove adjusting rails.

Remove grooved pins (C) and boot (B).

Remove plastic cover (A).

LX004980
NOTE: For easier disassembly of lower seat section,
place two wooden blocks (D), length approx.
80 mm (3.15 in.), into U-rails of frame.

A—Plastic cover
B—Boot
C—Grooved pins (22 used)
D—Wooden block (2 used)

-UN-14SEP94
LX004981
LX,ROSF 004016-19-01MAR93

Removing Level Control Components

Disconnect Bowden cables (A and B) and connectors

(C).

-UN-14SEP94
Loosen screw (D) and disconnect Bowden cable retainer
(E).

Loosen hose and cable clamps. Disconnect hoses.

LX004982
Loosen Phillips head screw (F) and remove locking pin
(G).

IMPORTANT: Retract belt slowly.

Loosen hex. nuts (H) and remove belt retractor (J).

A—Bowden cable
-UN-13SEP94

B—Bowden cable
C—Connector
D—Screw
E—Bowden cable retainer
F—Phillips head screw
G—Locking pin
LX005273

H—Hex. nuts
J—Belt retractor

LX,ROSF 004017-19-01MAR93

TM4574 (01DEC99) 90-20-26 6110 to 6510S Tractors

070200
PN=1075
 Seats/Comfort sitz MSG85 (remove/install following components)

Removing Shock Absorbers

Remove snap ring (A) and disconnect horizontal shock

absorber (B) at hook (C).

-UN-14SEP94
Disconnect Bowden cable (D) at shock absorber (E) and
open cable clamps.

Remove snap rings (F) from bearing pins and remove

shock absorbers.

LX004983
A—Snap ring
B—Horizontal shock absorber
C—Hook
D—Bowden cable
E—Shock absorber
F—Snap rings

-UN-13SEP94
LX005274
LX,ROSF 004018-19-01MAR93

Removing Horizontal Spring Assembly

Remove Phillips head screw (A) from adjusting handle

(B) and disconnect handle with linkage.

-UN-14SEP94
Drill out rivets (C) of emergency stops (D) and remove
stops from frame (E).

Slide frame to recess and remove frame by tilting it

laterally.

LX004984
Remove cap screws (F) and horizontal spring assembly
(G).

Disconnect spring (H). Remove snap ring (J) from

bearing pin. Remove locking lever (K).

A—Phillips head screw

-UN-13SEP94

B—Adjusting handle
C—Rivets (2 used)
D—Emergency stop (2 used)
E—Frame
F—Cap screws
G—Horizontal spring assembly
LX005275

H—Spring
J—Snap ring
K—Locking lever

LX,ROSF 004019-19-01MAR93

TM4574 (01DEC99) 90-20-27 6110 to 6510S Tractors

070200
PN=1076
 Seats/Comfort sitz MSG85 (remove/install following components)

Removing Weight and Height Adjuster

Remove the three Phillips head screws (A). Disconnect

Bowden cables (B and C) and replace support (D).

-UN-14SEP94
A—Phillips head screws (3 used)
B—Bowden cable
C—Bowden cable
D—Support

LX004985
LX,ROSF 004020-19-01MAR93

Removing Air Spring and Seat Rocker

Loosen hose clamp and pull hose off compressor.

Remove hex. socket screws (A and B) of air spring (C)

-UN-14SEP94
and replace air spring.

Remove hex. nuts (D) and bearing brackets (E).

Remove seat rocker (F) by tilting it laterally.

LX004986
A—Hex. socket screw
B—Hex. socket screw
C—Air spring
D—Hex. nut
E—Bearing bracket
F—Seat rocker

-UN-13SEP94
LX005276

LX,ROSF 004021-19-01MAR93

Removing Compressor

Remove hex. socket screw (A) from compressor (B).

Disconnect hose (C) and connector. Replace

-UN-14SEP94

compressor.

A—Hex. socket screw

B—Compressor
C—Hose
LX004987

LX,ROSF 004022-19-01MAR93

TM4574 (01DEC99) 90-20-28 6110 to 6510S Tractors

070200
PN=1077
 Seats/Comfort sitz MSG85 (remove/install following components)

Replacing Air Hoses

Pull off hoses at compressor and air spring.

Cut off existing hoses (A and B) at level control unit (C).

Install new hoses on remaining hose sections of level
control unit, using hose clamps (D) and hose connectors
(E).

Before installing hoses on air spring and compressor,

shorten them according to the length of the old hoses.

A—Air hose
B—Air hose
C—Level control unit
D—Hose clamps
E—Hose connectors

-UN-20SEP94
LX005169
LX,ROSF 004091-19-01MAR93

For installation (re-assembly), follow removal procedure

in reverse order.

LX,90,20 020893-19-01NOV99

TM4574 (01DEC99) 90-20-29 6110 to 6510S Tractors

070200
PN=1078
 Seats/Comfort sitz MSG85 (remove/install following components)

REMOVE/INSTALL PNEUMATIC LUMBAR SUPPORT

-UN-21SEP99
LX1023685
Remove back cushion and storage pocket*. Remove plate (11) together with lumbar support (12).

Pull air hoses (1), (2) and (3) off valve ports (A), (B) Take out the two plastic rivets (13) and lift off the
and (C). lumbar support (12).

Pull connector (4) off connecting cable (5). Take compressor (7) off plate (11).

Pull terminals (6) off the compressor. Remove rubber buffers (14).

Remove switch (8) and switch housing (9). Take off cable binder (15) and remove connecting
cable (5) from plate (11).
Remove dummy rivets (10).

* If equipped LX,90,20 020892-19-01NOV99

TM4574 (01DEC99) 90-20-30 6110 to 6510S Tractors

070200
PN=1079
 Seats/Instructional seat

INSTRUCTIONAL SEAT, EXPLODED VIEW

-UN-20SEP94
LX002384

A—Back rest G—Shim (2 used) O—Lever V—Hex. socket screw

B—Hex. socket screw H—Washer (2 used) P—Grip W—Mushroom-head screw
(2 used) J—Turntable Q—Spring (4 used)
C—Hex. nut (3 used) K—Pin R—Seat rocker X—Shim (4 used)
D—Seat cushion L—Snap ring (4 used) S—Guide bushing (4 used) Y—Hex. nut (4 used)
E—Bearing plate M—Seat support T—Retaining strap Z—Washer (4 used)
F—Bushing (2 used) N—Pin U—Washer

LX,90,20 020880-19-01NOV99

TM4574 (01DEC99) 90-20-31 6110 to 6510S Tractors

070200
PN=1080
 Seats/Instructional seat

REMOVE AND INSTALL SEAT BELT

N CAUTION: Belt roller (B) must be installed as

shown in the illustration, and it must not turn
in relation to the bracket.

-UN-25AUG99
The belt roller and lock must be aligned at an angle of
45˚.

LX1023673
A—Cap screw (2 used)
B—Seat belt (roller and lock)
C—Spring washer
D—Bracket
E—Retaining nut (2 used)
F—Bracket

LX,90,20 020881-19-01NOV99

TM4574 (01DEC99) 90-20-32 6110 to 6510S Tractors

070200
PN=1081
 Group 25
2-Post ROPS and ComfortGard Cab

CHECK ROPS

N CAUTION: Prevent possibility of personal

injury or death. Make certain all parts are
installed correctly if the roll-over protective
When installation of equipment on a machine
necessitates loosening or removing Roll-Over
Protective Structure, mounting bolts should be
structure (ROPS) is loosened or removed tightened to the correct specification.
for any reason. Tighten mounting bolts to
correct torque. Inspect ROPS mounting hardware every 250 hours
for correct torque or replacement.
The protection offered by ROPS will be
impaired if ROPS is subjected to structural
damage, is involved in an overturn incident,
or is in any way altered by welding,
bending, drilling, or cutting. A damaged
ROPS should be replaced, not reused. Any
alteration to the ROPS must be approved by
the manufacturer.

LX15009025,1 -19-19NOV93

REMOVING CAB FRAME

For removal of cab, refer to Group 00.

N CAUTION: If frame attaching screws are

loosened or frame is removed, make certain all
parts are reinstalled correctly to maintain
adequate protection of the operator. Tighten
attaching screws to specified torque.

A tractor roll-over may place a severe stress on the

frame structure. Therefore, replace frame if structural
members have been bent, buckled or stretched to
maintain adequate protection of the operator.

-UN-01DEC95
No welding, grinding, drilling or cutting of any type
should be done on the frame structural members. Doing
so may weaken the members sufficiently to limit their
effectiveness in protecting the operator if a roll-over or

LX000752
upset should occur.

LX,ROSA 000670-19-01MAR93

TM4574 (01DEC99) 90-25-1 6110 to 6510S Tractors

070200
PN=1082
 2-Post ROPS and ComfortGard Cab/Specifications

SPECIFICATIONS

Item Measurement Specification

ComfortGard Cab:

Front mounting bracket to main Torque 200 N·m (145 lb-ft)

frame, cap screws

Rear mounting bracket to cab frame, Torque 200 N·m (145 lb-ft)
hex. nuts

Cab frame to front or rear mounting Torque 220 N·m (160 lb-ft)
bracket

Handle to door post, hex. socket Torque 35 N·m (25 lb-ft)

screws

Rear view mirror to door post, hex. Torque 35 N·m (25 lb-ft)
socket screws

2-POST ROPS:

Platform to front mounting bracket Torque 140 N·m (103 lb-ft)

Front mounting bracket to main Torque 240 N·m (177 lb-ft)

frame, cap screws

2-post ROPS to rear axle housing, Torque 400 N·m (300 lb-ft)
cap screws

2-post ROPS supports to crossbar, Torque 280 N·m (207 lb-ft)

cap screws

2-POST ROPS (Low Profile):

Platform to front mounting bracket Torque 55 N·m (40 lb-ft)

Front mounting bracket to main Torque 240 N·m (177 lb-ft)

frame, cap screws

2-post ROPS to rear axle housing, Torque 400 N·m (300 lb-ft)
cap screws

2-post ROPS supports to crossbar, Torque 280 N·m (207 lb-ft)

cap screws

Platform to 2-post ROPS, cap Torque 50 N·m (37 lb-ft)

screws

LX,90,25 018159-19-01APR98

TM4574 (01DEC99) 90-25-2 6110 to 6510S Tractors

070200
PN=1083
 2-Post ROPS and ComfortGard Cab/Removing and installing cab mounting brackets

REMOVING AND INSTALLING MOUNTING BRACKETS (CAB)

-UN-20MAY98
LX1020693

A—Cap screw (4 used) C—Cap screw (6 used) E—Hex. nut (4 used) F—Cap screw (4 used)
B—Front mounting bracket D—Rear mounting bracket
(2 used) (2 used)

Tighten the four cap screws (A) attaching cab frame Tighten the four cab frame-to-rear mounting bracket
to front mounting bracket (B) or rear axle housing to hex. nuts (E) or cap screws (F) to 200 N·m
220 N·m (160 lb-ft). (145 lb-ft).

Tighten the six front mounting bracket-to-main frame

cap screws (C) to 200 N·m (145 lb-ft).

LX,90,25 012152-19-01APR98

TM4574 (01DEC99) 90-25-3 6110 to 6510S Tractors

070200
PN=1084
 2-Post ROPS and ComfortGard Cab/Removing and installing platform mounting brackets

REMOVING AND INSTALLING MOUNTING BRACKETS

-UN-25JUN98
LX1020694

A—Cap screw (M20; 8 used) B—Cap screw (M12; 2 used) C—Cap screw (M16; 4 used)

Tighten the eight 2-post ROPS-to-rear axle housing Tighten all other screws to the values listed in the
cap screws (A) to 400 N·m (300 lb-ft). “Torque Value” table provided in Section 10,
Group 05 of this manual.
Tighten cap screws (B) to 140 N·m (103 lb-ft) and
cap screws (C) at front platform mounting to 240 N·m
(177 lb-ft).

LX,90,25 018074-19-01APR98

TM4574 (01DEC99) 90-25-4 6110 to 6510S Tractors

070200
PN=1085
 2-Post ROPS and ComfortGard Cab/Removing and installing platform mounting brackets

REMOVING AND INSTALLING MOUNTING BRACKETS (LOW PROFILE)

-UN-25JUN98
LX1020695
A—Cap screw (M20; 8 used) B—Cap screw (M10; 4 used) C—Cap screw (M16; 4 used)

Tighten cap screws (A) of 2-post ROPS to 400 N·m Tighten all other screws to the values listed in the
(300 lb-ft). “Torque Value” table provided in Section 10,
Group 05 of this manual.
Tighten cap screws (B) to 55 N·m (40 lb-ft) and cap
screws (C) at front platform mounting to 240 N·m
(177 lb-ft).

LX,90,25 018157-19-01APR98

TM4574 (01DEC99) 90-25-5 6110 to 6510S Tractors

070200
PN=1086
 2-Post ROPS and ComfortGard Cab/Removing and installing windshield

REMOVING OUTER ROOF

Remove cap screws (A), cap screws (B) and thirteen

fillister screws (C). Lift off outer roof.

-UN-08JUN98
LX1020800
-UN-20JUL95
LX000647
LX,90,25 018158-19-01APR98

REMOVING HATCH

Remove cap screws (A).

Unlock hinge pins (B) and pull them out.

-UN-22NOV94
Remove hatch.

LX000646

LX,9025 006818-19-01JUN94

Removing Windshield

Remove four cap screws (A) and lift off windshield (B).
-UN-22SEP94
LX008931

LX,9025 006822-19-01JUN94

TM4574 (01DEC99) 90-25-6 6110 to 6510S Tractors

070200
PN=1087
 2-Post ROPS and ComfortGard Cab/Removing and installing rear window

INSTALLING WINDSHIELD

Loosen and raise outer roof. (See this Group).

Loosen cap screws (B).

-UN-22SEP94
Attach preassembled windshield to bracket (A) and align
with cab frame.

Press windshield against cab frame.

LX008926
NOTE: Tighten cap screws (B and C) until some effort is
needed to pull out paper strips placed between
cab frame and seal.
A—Bracket
B—Cap screw (4 used)
C—Cap screw (4 used)

LX,9025 006812-19-01JUN94

Removing Rear Window

Remove four hex. nuts (A) and lift off rear window.

-UN-22SEP94
LX008932
LX,9025 006823-19-01JUN94

INSTALLING REAR WINDOW

Loosen and raise outer roof. (See this Group).

Loosen cap screws (C).

-UN-22SEP94
Attach preassembled rear window to bracket (A) and
align with cab frame.

Press rear window against cab frame.

LX008927

NOTE: Tighten cap screws (C) and hex. nuts (B) until
some effort is needed to pull out paper strips
placed between cab frame and seal.
A—Bracket
B—Hex. nut (4 used)
C—Cap screw (4 used)

LX,9025 006814-19-01JUN94

TM4574 (01DEC99) 90-25-7 6110 to 6510S Tractors

070200
PN=1088
 2-Post ROPS and ComfortGard Cab/Removing and installing cab door

ADJUSTING WINDOW CONTACT PRESSURE

The pressure exerted by the lower window half on the

frame can be adjusted by adding or removing washers
(see arrow).

-UN-22SEP94
LX008937
LX,9025 006815-19-01JUN94

REMOVING CAB DOOR

Remove locking wire from gas cylinder ball socket and

disconnect cylinder (A).

-UN-26JUN98
Remove cab frame cover and the four attaching
screws (B).

LX1020697
LX,90,25 018070-19-01APR98

INSTALLING CAB DOOR

Place cab door in cab frame and align.

Tighten hex. socket screws (A).

-UN-26JUN98
Adjust door lock (see Installing Door Lock this Group).

Install gas cylinder (B) and cab frame cover.

LX1020697

LX,90,25 018071-19-01APR98

REMOVING INNER ROOF TRIM

Remove molded parts (see arrows).

Remove roof trim.

-UN-30JUN98
LX1020705

LX,9025 006820-19-01MAY98

TM4574 (01DEC99) 90-25-8 6110 to 6510S Tractors

070200
PN=1089
 2-Post ROPS and ComfortGard Cab/Installing door lock

Removing Retaining Plates

Remove two loudspeaker retaining plates (A) and the

radio retaining plate (B).

-UN-22SEP94
LX008936
LX,9025 006813-19-01JUN94

INSTALLING DOOR LOCK

-UN-08JUN98
LX1020699

A—Door lock pin E—Latch J—Gasket M—Door lock

B—Shield F—Handle K—Console N—Spacer bushing
C—Holding bracket G—Spacer L—Cover O—Spacer
D—Carriage bolt H—Spacer bushing

Loosen door lock pin (A) and adjust cab door tension pull out paper strips placed between cab frame and
by moving shield (B) until some effort is needed to seal.

LX,90,25 018072-19-01APR98

TM4574 (01DEC99) 90-25-9 6110 to 6510S Tractors

070200
PN=1090
 2-Post ROPS and ComfortGard Cab/Installing door lock

REPLACING HANDRAIL OR REAR VIEW

MIRROR

Tighten hex. socket screws (B) to 35 N·m (25 lb-ft).

-UN-16APR97
A—Handrail
B—Hex. socket screw (3 used)
C—Rear view mirror

LX1016334
LX,9025 004276-19-01APR97

TM4574 (01DEC99) 90-25-10 6110 to 6510S Tractors

070200
PN=1091
 Group 26
Low Clearance Cab

SPECIAL OR ESSENTIAL TOOLS

NOTE: Order tools according to information given in the

U.S. SERVICEGARD™ Catalog or in the
European Microfiche Tool Catalog (MTC).
DX,TOOLS -19-20JUL95

Special tool kit for installing

shaped rubber seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10211

Consists of:

Special tool for inserting the

-UN-21JUL97
expander strip into the seal . . . . . . . . . . . . . . . . . . . . KJD10211-1

Special tool for bending the

lips on the seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KJD10211-2

LX1017422
LX,90,26 012861-19-01AUG97

SPECIFICATIONS

Item Measurement Specification

Front mounting bracket to main Torque 200 N·m (145 lb-ft)

frame, cap screws

Rear mounting bracket to cab frame, Torque 200 N·m (145 lb-ft)
hex. nuts

Cab frame to front mounting bracket Torque 220 N·m (160 lb-ft)
or rear mounting bracket, cap
screws

LX,90,26 012174-19-01AUG97

TM4574 (01DEC99) 90-26-1 6110 to 6510S Tractors

070200
PN=1092
 Low Clearance Cab/Specifications

REMOVING THE CAB FRAME

-UN-17SEP97
LX1017580
For removal of cab, see Group 00. protection of the operator, replace the frame if

N
structural members become bent, buckled or
CAUTION: If the frame attaching screws stretched.
become loose or the cab frame is removed
for any reason, make sure all parts are No welding, grinding, drilling or cutting of any type
re-installed correctly to maintain adequate should be done on structural members of the frame.
protection of the operator. Tighten the Doing so may weaken the members sufficiently to
attaching screws to the torque specified limit their effectiveness in protecting the operator if a
under “Specifications”. roll-over or upset should occur.

A tractor roll-over may place severe stress on the

frame structure. Therefore, to maintain adequate

LX,90,26 013153-19-01AUG07

TM4574 (01DEC99) 90-26-2 6110 to 6510S Tractors

070200
PN=1093
 Low Clearance Cab/Remove/install cab mountings

REMOVING AND INSTALLING THE CAB BEARINGS

-UN-16JUL97
LX1016935

A—Cap screw (4 used) C—Cap screw (6 used) E—Hex. nut (4 used)

B—Front mounting bracket D—Rear mounting bracket
(2 used) (2 used)

Tighten the four cap screws (A; cab frame to front Tighten the six cap screws (C; front mounting bracket
and rear mounting brackets) to 220 N·m (160 lb-ft). to main frame) to 200 N·m (145 lb-ft).

Tighten the four hex. nuts (E; cab frame to rear

mounting bracket) to 200 N·m (145 lb-ft).

LX,90,26 012175-19-01AUG97

TM4574 (01DEC99) 90-26-3 6110 to 6510S Tractors

070200
PN=1094
 Low Clearance Cab/Remove/install windshield

REMOVING THE OUTER ROOF

Take out the four cap screws (D).

Raise the outer roof (A) and disconnect the four turn

-UN-01JUL97
signal plugs (C; two at the front, two at the rear).

LX1016944
Pull out the radio antenna cable1 and the windshield
washer hose (B).

-UN-01JUL97
LX1016969
1 If equipped LX,90,26 012184-19-01AUG97

REMOVING THE WINDSHIELD

Take off the two hex. nuts (A) that lie behind protective
stoppers (B).

-UN-01JUL97
LX1016936

Take off the two hex. nuts (C).

-UN-01JUL97
LX1016968

LX,90,26 012176-19-01AUG97

TM4574 (01DEC99) 90-26-4 6110 to 6510S Tractors

070200
PN=1095
 Low Clearance Cab/Remove/install rear window

INSTALLING THE WINDSHIELD

Install the two hex. nuts (A), and put protective stoppers
(B) over them.

-UN-01JUL97
Install the two hex. nuts (C).

NOTE: Tighten hex. nuts (A) and (C) tight enough to

make it difficult to pull out a sheet of paper
caught between the cab frame and the seal.

LX1016936
-UN-01JUL97
LX1016968
LX,90,26 012177-19-01AUG97

REMOVING THE REAR WINDOW

N CAUTION: Removing the gas-filled struts

causes the rear window to fall towards the
cab.

-UN-01JUL97
Pull out the two gas-filled struts at the lower ball joints.

Remove the contacts at the rear window wiper motor.

LX1016937
Take off the two hex. nuts (A). -UN-01JUL97
LX1016938

LX,90,26 012178-19-01AUG97

TM4574 (01DEC99) 90-26-5 6110 to 6510S Tractors

070200
PN=1096
 Low Clearance Cab/Remove/install rear window

INSTALLING THE REAR WINDOW

Install the two hex. nuts (A).

-UN-01JUL97
LX1016938
Press the two gas-filled struts onto the lower ball joints.

-UN-01JUL97
LX1016937
Connect contacts (C) to the rear window wiper motor
(brown above, red below).

-UN-01JUL97
LX1016939

LX,90,26 012179-19-01AUG97

TM4574 (01DEC99) 90-26-6 6110 to 6510S Tractors

070200
PN=1097
 Low Clearance Cab/Install outer roof

INSTALLING THE OUTER ROOF

N CAUTION: This task requires TWO people.

Place the outer roof (A) on the cab and connect it to the

-UN-01JUL97
four turn signal plugs (two at the front, two at the rear).

Connect the radio antenna cable1.

LX1016970
Connect washer hose (B) to the rear of the washer
nozzle.

Use four cap screws (D) to secure the outer roof (A).

-UN-01JUL97
LX1016944
1 If equipped LX,90,26 012185-19-01AUG97

REMOVE CAB FRAME TRIM PANEL AND

SPEAKER PANEL

From the inside, pull off the cab frame trim panel (A).

-UN-01JUL97
Take out the four Phillips-head screws (B) and lift off the
speaker panel.

LX1016941
LX,90,26 012186-19-01AUG97

TM4574 (01DEC99) 90-26-7 6110 to 6510S Tractors

070200
PN=1098
 Low Clearance Cab/Replace rear-view mirror

REMOVING THE CAB DOOR

Open the cab door.

N CAUTION: Disconnecting the gas-filled strut

-UN-01JUL97
causes the cab door to FALL towards the cab.

Pull the retainer on the gas-filled strut (see arrow) to the

rear and disconnect the strut (A).

LX1016940
Remove the cab frame trim panel and take out the four
attaching screws (B).

LX,90,26 012180-19-01AUG97

INSTALLING THE CAB DOOR

Insert the cab door in the frame, and align it correctly.

Tighten the four cap screws (B).

-UN-15JUL97
Install and secure gas-filled strut (A).

Install the cab frame trim panel.

LX1017424
Install the door lock (see “Installing and Adjusting the
Door Lock”, this Group).

LX,90,26 012181-19-01AUG97

REPLACING THE REAR-VIEW MIRROR

A—Hex. nut
B—Washer
-UN-22JUL97

C—Spring
D—Mirror arm
E—Rear-view mirror
F—Spring pin
LX1016943

LX,90,26 012183-19-01AUG97

TM4574 (01DEC99) 90-26-8 6110 to 6510S Tractors

070200
PN=1099
 Low Clearance Cab/Install/adjust door lock

INSTALLING AND ADJUSTING THE DOOR LOCK

-UN-24JUL97
LX1016942

A—Handle E—Door frame J—Carriage bolt M—Hex. nut

B—Pin F—Cap K—Locking plate N—Cap screw
C—Snap ring G—Door lock L—Washer O—Washer
D—Seal H—Cap screw

Slacken off the two hex. nuts (M) and adjust the difficult to pull out a sheet of paper caught between
pressure on the cab door by sliding the locking plate the cab frame and the seal.
(K) around. Pressure should be such that it should be

LX,90,26 012182-19-01AUG97

TM4574 (01DEC99) 90-26-9 6110 to 6510S Tractors

070200
PN=1100
 Low Clearance Cab/Remove/install door panels

REMOVING THE UPPER AND LOWER SIDE

PANELS FROM THE CAB DOOR

Take off the handrail (A), molding (C) and silicone bead
(B).

NOTE: Drill out the dummy rivets on molding (C) to a

dia. of 4 mm (5/32 in.).

Pull the expander strip (D) out of the shaped rubber seal
all round its circumference.

N CAUTION: When removing the side panels,

-UN-25AUG99
take care not to cut yourself.

Remove the side panels.

LX1023671
LX,90,26 012187-19-01NOV99

TM4574 (01DEC99) 90-26-10 6110 to 6510S Tractors

070200
PN=1101
 Low Clearance Cab/Remove/install door panels

INSTALLING THE UPPER AND LOWER SIDE

PANELS IN THE CAB DOOR

NOTE: First wet the shaped rubber seal with paraffin or

soapy water.

-UN-17JUL97
NOTE: The ends of the shaped rubber seal should meet
in the center of the bottom edge of the door.

LX1016972
Press shaped rubber seal (A) onto the door frame.

NOTE: There must be NO GAP at the point where the

ends of the seal meet.

Insert the upper and lower side panels.

Slide special tool KJD10211-2 between the glass panels

and the door frame. Pass the tool all round the edge,

-UN-21JUL97
making sure that the sealing lips have proper contact
with the glass panels.

Straighten any twists in the expander strip (B) and use

LX1017420
special tool KJD10211-1 to press the strip into the
shaped rubber seal.

NOTE: Use the other end of special tool KJD10211-1 to

force the two ends of the expander strip into the
shaped rubber seal. There must be NO GAP
where the ends meet.

-UN-22JUL97
LX1017421
-UN-21JUL97
LX1017423

LX,90,26 012188-19-01AUG97

TM4574 (01DEC99) 90-26-11 6110 to 6510S Tractors

070200
PN=1102
 Low Clearance Cab/Remove/install door panels

INSTALLING THE UPPER AND LOWER SIDE

PANELS IN THE CAB DOOR (CONTINUED)

NOTE: To facilitate application of the sealant, put

adhesive tape on the inside of the cab door (at
the gap between the upper and lower glass
panels).

Join the upper and lower glass panels with a bead of

silicone (B).

Use dummy rivets to secure the molding (C).

-UN-25AUG99
Install handrail (A).

A—Handrail
B—Silicone bead
C—Molding

LX1023671
D—Expander strip

LX,90,26 013021-19-01NOV99

TM4574 (01DEC99) 90-26-12 6110 to 6510S Tractors

070200
PN=1103
 Group 30
Electronic Control Components

DISCONNECTING ELECTRICAL CIRCUIT

Disconnect ground cable before carrying out any

electrical repairs.

-UN-19SEP94
LX000872
LX,R40,05000916-19-01NOV97

REPLACING THE HITCH CONTROL UNIT

(HCU)

The hitch control unit is located on the right-hand side of

the tractor (viewed in direction of travel).

-UN-13SEP94
Remove attaching screws (B).

Remove retaining screw from plug (A). Disconnect plug

and remove control unit.

LX006233
IMPORTANT: Do not use a test lamp to check the
hitch control unit. When carrying out
welding jobs on the tractor, disconnect
batteries to protect the electronic
system.

Calibrate the hitch control unit (refer to Technical

Manual, Section 270, Group 15).

LX,9010NA008906-19-01FEB97

REPLACING OPERATION UNIT

Remove attaching screws (A) and handles (B) from

selective control valve levers.
-UN-28MAY98

Take operation unit out of console and disconnect wiring

harnesses at connectors.

After the hitch control unit is replaced it must be

LX1020718

calibrated (see Section 270, Group 15 of the Technical

Manual).

LX,90,30 018049-19-01APR98

TM4574 (01DEC99) 90-30-1 6110 to 6510S Tractors

070200
PN=1104
 Electronic Control Components/

TM4574 (01DEC99) 90-30-2 6110 to 6510S Tractors

070200
PN=1105
 Section 99
SPECIAL TOOLS (Dealer-Fabricated)
Contents
Page

Group 05—Special Tools (Dealer-Fabricated)

Lifting devices . . . . . . . . . . . . . . . . . . . 99-05-1
Holding device . . . . . . . . . . . . . . . . . . . 99-05-3
Suspension eyes for operator’s cab . . . . . 99-05-3
Lifting device for low-clearance cab . . . . . 99-05-4
Seat support tray . . . . . . . . . . . . . . . . . 99-05-5
Holding tools . . . . . . . . . . . . . . . . . . . . 99-05-6
Wooden prism . . . . . . . . . . . . . . . . . . . 99-05-7
Piston holding tool . . . . . . . . . . . . . . . . 99-05-7
Socket wrench insert . . . . . . . . . . . . . . 99-05-7
Driver . . . . . . . . . . . . . . . . . . . . . . . . 99-05-7
Assembly and guide mandrels . . . . . . . . 99-05-8
Turning device . . . . . . . . . . . . . . . . . . . 99-05-8
Bushing . . . . . . . . . . . . . . . . . . . . . . . 99-05-8
Socket wrench insert . . . . . . . . . . . . . . 99-05-9
Special key . . . . . . . . . . . . . . . . . . . . . 99-05-9

TM4574 (01DEC99) 99-1 6110 to 6510S Tractors

070200
PN=1142
 Contents

TM4574 (01DEC99) 99-2 6110 to 6510S Tractors

070200
PN=1143
 Group 05
Special Tools (Dealer-Fabricated)

LIFTING DEVICE

-UN-01SEP97
LX1016738
Removing and installing the Perma Clutch II

LX,9905N 012856-19-01MAY97

TM4574 (01DEC99) 99-05-1 6110 to 6510S Tractors

070200
PN=1106
 Special Tools (Dealer-Fabricated)/Lifting devices

LIFTING DEVICE

-UN-13JUN97
LX1016743
Removing and installing the PowrQuad module

LX,9905 012857-19-01MAY97

TM4574 (01DEC99) 99-05-2 6110 to 6510S Tractors

070200
PN=1107
 Special Tools (Dealer-Fabricated)/Suspension eyes for operator’s cab

HOLDING DEVICE

Removing and installing components (used in conjunction

with splitting stand D05007ST).

-UN-10NOV94
D05106ST
LX,9905 005840-19-01OCT93

SUSPENSION EYES FOR OPERATOR’S CAB

Operator’s cab removal and installation

NOTE: Two suspension eyes are required for operator’s

cab removal and installation.

Coat one end of threaded rod (C) with LOCTITE 270

(L41476) and screw it into eye nut (a) until it bottoms.
Lock with hex. nut (B).

A—Commercial M16, DIN 582 lifting eye nut

-UN-15FEB96
B—M16 nut
C—Threaded rod M16 x 100 mm (4 in.), Grade 8.8 LX012292

LX,9905 009120-19-01AUG95

TM4574 (01DEC99) 99-05-3 6110 to 6510S Tractors

070200
PN=1108
 Special Tools (Dealer-Fabricated)/Lifting device for low-clearance cab

LIFTING DEVICE FOR LOW-CLEARANCE CAB

-UN-18SEP97
LX1016757

Also required: four M8 x 60 mm grade 8.8 screws,

four M8 nuts and eight matching washers.

LX,9905 013178-19-01AUG97

TM4574 (01DEC99) 99-05-4 6110 to 6510S Tractors

070200
PN=1109
 Special Tools (Dealer-Fabricated)/Seat support tray

DFRW78—SEAT SUPPORT TRAY

-UN-01MAY92
RW18987
A—Sheet Steel Support B—Support Leg Brackets D—Plywood Platform F—Weld
Brackets C—Support Legs E—Install Pins and Weld

Material Used:

2—1-1/2 X 1-1/2 X 4 in. Angle Iron Fabricate two support leg brackets (B) from the two
2—2-1/2 X 6-1/4 X 1/16 in. Sheet Steel 1-1/2 X 1-1/2 X 4 in. pieces of angle iron. Drill
2—1 X 1 X 39-1/2 in. Angle Iron two 7/16 in. centered holes 1 in. from each end of
1—30 X 39 X 1/2 in. Plywood one side of each piece and one 7/16 in. centered
8—Attaching Cap Screws and Nuts (2 in. from the end) on the other side of each piece.
2—4 in. Long Cap Screws (Used as Pins) Attach support leg brackets as illustrated.

Drill six 7/16 in. holes in plywood platform (D) as Fabricate support legs (C) from the two 1 X 1 X
illustrated. 39-1/2 in. pieces of angle iron as illustrated. Attach to
platform as illustrated.
Fabricate sheet steel support brackets (A) by drilling
a 7/16 in. hole centered 2-1/8 in. from one end. Bend
the other with a 1/8 in. radius so the overall length is Used to hold seat during repair work within the cab
5-5/8 inches. Attach support brackets as illustrated.
RX,DFRW78 -19-22NOV96

TM4574 (01DEC99) 99-05-5 6110 to 6510S Tractors

070200
PN=1110
 Special Tools (Dealer-Fabricated)/Holding tools

HOLDING TOOL

Used to support drive shaft housing on TLS front wheel

drive axles

NOTE: This adapter is attached to the support of a

commercial jack. The correct hole pattern of part
(E) depends on the type of jack being used.

Determine the correct hole pattern and attach

adapter to the support of the jack, using at least
two M8 screws.

A—185 mm (7.5 in.)

B—185 mm (7.5 in.)
C—5 mm (0.2 in.)
D—200 mm (8 in.)

-UN-19JUN98
LX1020895
LX9905 018473-19-01APR98

HOLDING TOOL

Holding the shifter rail detent when adjusting the shifting

mechanism or the neutral start switch.

A—30x12x110 mm (1.18x0.472x4.33 in.) flat bar

steel
B—Welded seam
C—30x12x20 mm (1.18x0.472x0.79 in.) flat bar

-UN-12MAR96
steel (2 used)

LX012744

LX,9905 009779-19-01APR96

TM4574 (01DEC99) 99-05-6 6110 to 6510S Tractors

070200
PN=1111
 Special Tools (Dealer-Fabricated)/Driver

WOODEN PRISM

Removing and installing the spring pin in the valve spool

of the clutch pedal valve.

-UN-19SEP94
LX001761
LX,99,05 003100-19-01OCT93

DFRW79—PISTON HOLDING TOOL

Material Used:

• 4-1/2 in. Steel Wire (9—11 Gauge)

-UN-01MAY92
Fabricate holding tool as illustrated.

Used to hold B2 and B3 pistons in housing during

RW18988
installation

RX,DFRW79 -19-23APR92

SOCKET WRENCH INSERT

Socket wrench insert for removing the guide piece on

brake valves with power brakes.

-UN-26MAY98
Take a standard hex. socket insert with a width across
flats of 41 mm (39/64 in.), and turn the outside diameter
of the hex. end until it is 49.5 mm (1.95 in.) across for a
length of 8 mm (0.3 in.).

LX1020370
LX9905 018125-19-01APR98

DRIVER

Tool for driving the sealing ring into the output shaft (540
1/min)
-UN-19SEP94
LX000723

LX,99,05 003101-19-01MAY92

TM4574 (01DEC99) 99-05-7 6110 to 6510S Tractors

070200
PN=1112
 Special Tools (Dealer-Fabricated)/Bushing

ASSEMBLY AND GUIDE MANDRELS

Tools for assisting with the assembly of output shaft for

interchangeable PTO

-UN-19SEP94
A—Assembly mandrel
B—Guide mandrel

LX001782
LX,99,05 003102-19-01MAY92

TURNING DEVICE

Adjusting rolling drag torque of rear axle

A—Steel sheet 40 x 10 x 400 mm

-UN-19SEP94
(1.5 x 0.4 x 15.7 in.)
B—Tubular steel bar 14 x 50 mm (0.55 x 2 in.)
C—M8 x 15 mm (0.6 in.) cap screw

LX000191
LX,99,05 003103-19-01MAY92

BUSHING

Removing and installing Belleville springs on the front

wheel drive clutch

-UN-07MAY96
LX013231

LX29905 015004-19-01NOV97

TM4574 (01DEC99) 99-05-8 6110 to 6510S Tractors

070200
PN=1113
 Special Tools (Dealer-Fabricated)/Special key

SOCKET WRENCH INSERT

Socket wrench insert for removing the end plate from the
SCV block

-UN-12OCT94
Take a standard, 17 mm (11/16 in.) across flats, hex.
socket insert with a 1/2 in. square drive socket. Turn the
outside diameter of the hex. end until it is 22.5 mm
(0.9 in.) across, to a distance of 13 mm (0.5 in.) from
the end.

LX009562
LX,9905 012858-19-01MAY97

SPECIAL KEY

For removing the sending unit from fuel tanks that have
screw caps.

NOTE: As an alternative to cutting out the square hole, a

standard 1/2 in. square drive socket may be
welded to the metal fork.

-UN-01AUG97
LX1016998
LX,9905 012212-19-01APR97

TM4574 (01DEC99) 99-05-9 6110 to 6510S Tractors

070200
PN=1114
 Special Tools (Dealer-Fabricated)/Special key

TM4574 (01DEC99) 99-05-10 6110 to 6510S Tractors

070200
PN=1115
 Index
Page Page

AutoQuad module, removal and

A installation . . . . . . . . . . . . . . . . . . . . 55-00-5
AutoQuad transmission
Adjust
Main pump bearing preload . . . . . . . . 70-10-33 Stepper motor adjustment . . . . . . . . . . 55-10-53
Adjustment Stepper motor removal/install. . . . . . . . 55-10-53
Clutch pedal . . . . . . . . . . . . . . . . . . . 55-05-27
Reverser control linkage . . . . 55-05-19, 55-25-26
Reverser linkage, P. Reverser . . . . . . . 51-05-8 B
Adjustments
Brake pedals . . . . . . . . . . . . . . . . . . 60-15-16 Back-up alarm . . . . . . . . . . . . . . . . . . . 10-10-12
Brake switches . . . . . . . . . . . . . . . . . 60-15-17 Back-up alarm switch . . . . . . . . . . . . . . 40-25-31
Diff. drive shaft cone point . . . . . . . . . 55-25-13 Beacon light switch . . . . . . . . . . . . . . . 40-25-22
Gear transmission shift linkage . . . . . 50-15-18, Bearing pins, draft link . . . . . . . . . . . . . 70-25-1
51-15-14 Bleeding fuel system . . . . . . . . . . . . . . 30-10-7
Neutral start switch . . . . . . . . . . . . . . 50-15-19 Blower switch . . . . . . . . . . . . . . . . . . . 40-25-32
Parking lock (Power Reverser) . . . . . . 51-05-9 Bowden cables, connecting and adjusting . 70-05-1
Parking lock (SyncroPlus) . . . . . . . . . . 50-05-6 Brake pedals, adjusting . . . . . . . . . . . . . 60-15-16
Parking lock shifter cams . . . . . . . . . . 55-25-23 Brake switches . . . . . . . . . . . . . . . . . . 40-25-19
Pump drive . . . . . . . . . . . . . . . . . . . 56-20-9 Brake switches, adjustment of . . . . . . . . 60-15-17
Range transm. shift mechanism . . . . . . 55-25-25
Brake system, bleeding . . . . . . . . . . . . . 60-20-8
Ring gear, backlash . . . . . . . . . . . . . . 56-15-12
Brake valve . . . . . . . . . . . . . . . . . . . . . 60-15-1
Rolling drag torque of rear axle . . . . . . 56-25-10
Shift lever (Power Reverser) . . . . . . . . 51-05-9 Break-in engine oil . . . . . . . . . . . . . . . . 10-05-10
Shift lever (SyncroPlus) . . . . . . . . . . . 50-05-6 Bus resistors, replacing . . . . . . . . . . . . . 90-05-7
Shifter fork, option transmission . . . . . . 55-20-7
Steering valve, shock valves . . . . . . . . 60-05-21
Air cleaner . . . . . . . . . . . . . . . . . . . . . 30-15-1 C
Air comfort seat, lower section
Cab
Disassembly . . . . . . . . . . . . . . . . . . . 90-20-26
Remove air spring and seat rocker . . . 90-20-28 repair . . . . . . . . . . . . . . . . . . . . . . . 90-25-1
Remove compressor . . . . . . . . . . . . . 90-20-28 Cab air filter . . . . . . . . . . . . . . . . . . . . 90-15-3
Remove horizontal spring assy. . . . . . . 90-20-27 Cab bearings (Low Clearance cab) . . . . . 90-26-3
Remove level control . . . . . . . . . . . . . 90-20-26 Cab door . . . . . . . . . . . . . . . . 90-25-8, 90-26-8
Remove shock absorbers . . . . . . . . . . 90-20-27 Cab frame . . . . . . . . . . . . . . . 90-25-1, 90-26-2
Remove weight and height adjuster . . . 90-20-28 Cab mounting brackets . . . . . . . . . . . . . 90-25-3
Replace air hoses . . . . . . . . . . . . . . . 90-20-29 Cab roof . . . . . . . . . . . . . . . . . . . . . . . 90-25-6
Air conditioning system Capacities . . . . . . . . . . . . . . . . . . . . . . 10-05-8
Charge . . . . . . . . . . . . . . . . . . . . . . 90-10-19 Center link bracket . . . . . . . . . . . . . . . . 80-20-1
Checking level in compressor . . . . . . . 90-10-9 Charge pump . . . . . . . . . . . . . . . . . . . 70-10-4
Discharge . . . . . . . . . . . . . . . . . . . . 90-10-8
Clutch cooling pilot valve . . . . . . . . . . . . 50-10-18
Evacuate . . . . . . . . . . . . . . . . . . . . . 90-10-16
Clutch cooling valve . . . . . . . . . . . . . . . 50-10-18
Filling with refrigerant oil . . . . . . . . . . 90-10-17
Rem./install high/low pres.switch . . . . . 90-10-15 Clutch housing, removal and installation . . 50-00-4
Removing and installing condenser . . . 90-10-12 Clutch pedal adjustment
Removing and installing evaporator . . . 90-10-14 (Power Reverser) . . . . . . . . . . . . . . . 51-05-12
Removing the compressor . . . . . . . . . 90-10-9 Clutch pedal adjustment (PowrQuad
Removing/installing receiver-drier . . . . . 90-10-13 transmission) . . . . . . . . . . . . . . . . . . 55-05-27
Air intake system . . . . . . . . . . . . . . . . . 30-15-1 Clutch pedal transmission (SyncroPlus
Alternator removal . . . . . . . . . . . . . . . . 40-15-2 transmission) . . . . . . . . . . . . . . . . . . 50-05-8
AutoQuad II transmission Clutch pedal valve . . . . . . . . . . . . . . . . 50-10-20
Switch . . . . . . . . . . . . . . . . . . . . . . . 40-25-29 Cold weather starting aids . . . . . . . . . . . 30-25-1

Index-1 070200
PN=1146
 Index

Page Page

Compressor Draft-sensing pins . . . . . . . . . . . . . . . . 70-25-1

Break-in instructions . . . . . . . . . . . . . 90-10-18 Drive belt, relieving . . . . . . . . . . . . . . . 30-20-7
Checking clutch hub clearance . . . . . . 90-10-11 Drive belt, replacing . . . . . . . . . . . . . . . 30-20-7
Checking the compressor manifold . . . . 90-10-11
Disassembling the clutch . . . . . . . . . . 90-10-9
Installing the compressor . . . . . . . . . . 90-10-12
Compressor switch (air conditioning) . . . . 40-25-31 E
Connectors Electrical gear selection
Bus resistor plug . . . . . . . . . . . . . . . . 40-05-11 Range shift lever . . . . . . . . . . . . . . . 40-25-30
CPC connectors . . . . . . . . . . . . . . . . 40-05-10 Electrical gear selection switch . . . . . . . . 40-25-30
CRIMP SNAP IN . . . . . . . . . . . . . . . 40-05-7 Electrical reverser control
Load center . . . . . . . . . . . . . . . . . . . 40-05-14 Park switch . . . . . . . . . . . . . . . . . . . 40-25-27
Metri Pack . . . . . . . . . . . . . . . . . . . . 40-05-4 Electrical reverser switch . . . . . . . . . . . . 40-25-25
On solenoid valves . . . . . . . . . . . . . . 40-05-6 Electrical starting aid . . . . . . . . . . . . . . 30-25-1
On 18-pin plugs . . . . . . . . . . . . . . . . 40-05-8 Electronic control of ICV
On 30-pin plugs . . . . . . . . . . . . . . . . 40-05-8 Multi-function lever and switch . . . . . . . 40-25-40
On 45-pin plugs . . . . . . . . . . . . . . . . 40-05-9 Remove multi-function lever console . . . 40-25-39
On 78-pin plugs . . . . . . . . . . . . . . . . 40-05-10 Electronic control unit (BCU) . . . . . . . . . 90-05-3
Power distribution center . . . . . . . . . . 40-05-13 Electronic control unit (RCU) . . . . . . . . . 90-05-4
Relays . . . . . . . . . . . . . . . . . . . . . . 40-05-12
Electronic control unit (SFA) . . . . . . . . . 90-05-5
Terminals . . . . . . . . . . . . . . . . . . . . 40-05-11
Endplate on valve block . . . . . . . . . . . . 70-30-25
Control valve, independent . . . . . . . . . . 70-35-1
Engagement override valve . . . . . . . . . . 50-10-18
Controller, hydraulic pump . . . . . . . . . . . 70-10-12
Coolant Engine control unit (ECU) . . . . . . . . . . . 90-05-6
Diesel engine . . . . . . . . . . . . . . . . . . 10-05-13 Engine control unit (ECU)
Coolant heater . . . . . . . . . . . . . . . . . . . 30-25-2 Cruise control . . . . . . . . . . . . . . . . . . 40-25-36
Cooler relief valve . . . . . . . . . . . . . . . . 50-10-19 Engine cooling system . . . . . . . . . . . . . 30-20-1
Cooling system, engine . . . . . . . . . . . . . 30-20-1 Engine mountings, removal and
Couplers . . . . . . . . . . . . . . . . . . . . . . . 70-30-30 installation . . . . . . . . . . . . . . . . . . . . 20-00-18
Creeper transmission . . . . . . . . . . . . . . 55-15-1 Engine oil
Creeper transmission, removal and Break-In . . . . . . . . . . . . . . . . . . . . . 10-05-10
installation . . . . . . . . . . . . . . . . . . . . 55-00-10 Diesel . . . . . . . . . . . . . . . . . . . . . . . 10-05-11
Engine serial number plate . . . . . . . . . . 10-05-22
Exhaust system . . . . . . . . . . . . . . . . . . 30-30-1
D
Diesel engine oil . . . . . . ........ . . . 10-05-11
Diesel fuel . . . . . . . . . . ........ . . . 10-05-9 F
Diff. drive shaft cone point adjustment . . . 55-25-13 Fan . . . . . . . . . . . . . . . . . . . ....... 30-20-4
Differential . . . . . . . . . . ........ . . . 56-15-1
Filter housing . . . . . . . . . . . . ....... 50-10-20
Differential housing
Filter relief valve . . . . . . . . . . 50-10-19, 70-15-16
Removal and installation . . . . . . . . . . 56-00-8
Final drives . . . . . . . . . . . . . . ....... 56-25-1
Differential lock switch . . . . . . . . . . . . . 40-25-33
Diodes Final drives, remove/install . . . . ....... 56-00-15
Load center . . . . . . . . . . . . . 40-25-2, 40-25-6 Front axle . . . . . . . . . . . . . . . ....... 80-10-1
Direct drive clutch Front axle support
PowrQuad . . . . . . . . . . . . . . . . . . . . 55-10-44 Removal and installation . . . . . . . . . . 80-00-31
Dome light door switch . . . . . . . . . . . . . 40-25-27 Front axle, remove/install . . . . . . . . . . . . 80-00-20
Door lock . . . . . . . . . . . . . . . . . . . . . . 90-25-9 Front implement drive
Draft link bearing pins . . . . . . . . . . . . . . 70-25-1 Exploded view . . . . . . ........... 56-40-2
Draft links . . . . . . . . . . . . . . . . . . . . . . 70-25-1 Specifications . . . . . . . ........... 56-40-1
Draft sensor . . . . . . . . . . . . . . . . . . . . 70-25-1 Front PTO . . . . . . . . . . ........... 56-35-2

Index-2 070200
PN=1147
 Index

Page Page

Front PTO
Removal and installation . . . . . . . . . . 56-00-27 G
Solenoid valve . . . . . . . . . . . . . . . . . 56-35-6
Gear transmission, removal and
Front PTO driveline
installation . . . . . . . . . . . . . . . . . . . . 50-00-10
Damper replacement . . . . . . . . . . . . . 56-40-6
General repair procedures
Exploded view . . . . . . . . . . . . . . . . . 56-40-5
couplers . . . . . . . . . . . . . . . . . . . . . 70-30-3
Specifications . . . . . . . . . . . . . . . . . . 56-40-4
hydraulic pump drive . . . . . . . . . . . . . 56-20-3
Front PTO operating assembly . . . . . . . . 56-35-7
PTO . . . . . . . . . . . . . . . . . . . . . . . . 56-30-4
Front PTO speed sending unit . . . . . . . . 56-35-8
selective control valves . . . . . . . . . . . 70-30-3
Front valve housing, PowrQuad . . . . . . . 55-10-8
Grease
Front wheel drive axle serial number
Extreme pressure and multipurpose . . . 10-05-14
plate . . . . . . . . . . . . . . . . . . . . . . . . 10-05-23
Ground point locations . . . . . . . . . . . . . 40-10-1
Front wheel drive axle with TLS
Removal and installation . . . . . . . . . . 80-00-26
Front wheel drive clutch
Removal and installation . . . . . . . . . . 56-00-6 H
Front wheel drive switch . . . . . . . . . . . . 40-25-28 Handrail . . . . . . . . . . . . . . . . . . . . . . . 90-25-10
Front wheels . . . . . . . . . . . . . . . . . . . . 80-15-1 Hazard warning light switch . . . . . . . . . . 40-25-22
Fuel Headland Management System (HMS)
Diesel . . . . . . . . . . . . . . . . . . . . . . . 10-05-9 switch . . . . . . . . . . . . . . . . . . . . . . . 40-25-29
Handling and storing . . . . . . . . . . . . . 10-05-9 Heating system . . . . . . . . . . . . . . . . . . 90-15-1
Fuel filter . . . . . . . . . . . . . . . . . . . . . . 10-10-7 Hitch control unit (HCU) . . . . . . . . . . . . 90-30-1
Fuel filter, changing . . . . . . . . . . . . . . . 30-10-6 Horn switch . . . . . . . 40-25-23, 40-25-24, 40-25-25
Fuel gauge sending unit . . . . . . . . . . . . 30-10-4 Hydraulic oil . . . . . . . . . . . . . . . . . . . . 10-05-12
Fuel preheater . . . . . . . . . . . . . . . . . . . 30-25-1 Hydraulic oil filter . . . . . . . . . . . . . . . . . 70-15-16
Fuel system . . . . . . . . . . . . . . . . . . . . 30-10-1 Hydraulic pump . . . . . . . . . . . . . . . . . . 70-10-3
Fuel system, bleeding . . . . . . . . 10-10-7, 30-10-7 Hydraulic pump controller . . . . . . . . . . . 70-10-12
Fuel tank removal/installation . . . . . . . . . 30-10-1 Hydraulic pump drive . . . . . . . . . . . . . . 56-20-2
Fuel transfer pump . . . . . . . . . . . . . . . . 30-10-6 Hydraulic pump drive
Fuses general repair procedures . . . . . . . . . . 56-20-3
Electrical starting aid . . . . . . . . . . . . . 40-25-11 Hydrostatic steering . . . . . . . . . . . . . . . 60-05-1
Load center . . . . . . . . . . . . . 40-25-2, 40-25-6
Main fuse . . . . . . . 40-25-8, 40-25-9, 40-25-10
Trailer turn signal . . . . . . . . . . . . . . . 40-25-12 I
FWD axle
Inch torque values . . . . . . . . . . . . . . . . 10-05-16
Oil . . . . . . . . . . . . . . . . . . . . . . . . . 10-05-12
Independent control valve . . . . . . . . . . . 70-35-1
FWD axle oil . . . . . . . . . . . . . . . . . . . . 10-05-12
Inner roof trim . . . . . . . . . . . . . . . . . . . 90-25-8
FWD axle with TLS
Input planetary carrier, PowrQuad . . . . . . 55-10-32
Accumulators . . . . . . . . . . . . . . . . . . 80-25-1
Installation
Control valve . . . . . . . . . . . . . . . . . . 80-25-1
Operator’s cab . . . . . . . . . . . . . . . . . 90-00-29
Controller . . . . . . . . . . . . . . . . . . . . . 80-25-1
Instructional seat . . . . . . . . . . . . . . . . . 90-20-31
Distributor block . . . . . . . . . . . . . . . . 80-25-1
Instrument unit (BIF) . . . . . . . . . . . . . . . 90-05-11
Hydraulic cylinder . . . . . . . . . . . . . . . 80-25-1
Instrument unit, replace . . . . . . . . . . . . . 40-30-5
Oscillation limiter . . . . . . . . . . . . . . . . 80-25-1
Panhard link . . . . . . . . . . . . . . . . . . . 80-25-1
Position sensor . . . . . . . . . . . . . . . . . 80-25-1
Sensor rod . . . . . . . . . . . . . . . . . . . . 80-25-1 L
Support, housing and drive shaft . . . . . 80-25-1 Light switch . . . . . . . . . . . . . . 40-25-20, 40-25-21
Valves in control valve block . . . . . . . . 80-25-1 Lights, adjusting
FWD axle, remove/install . . . . . . . . . . . . 80-00-23 With testing device . . . . . . . . . . . . . . 40-40-8
FWD clutch . . . . . . . . . . . . . . . . . . . . . 56-10-1 Without testing device . . . . . . . . . . . . 40-40-8

Index-3 070200
PN=1148
 Index

Page Page

Low/high beam switch . . . . . . 40-25-20, 40-25-24, Option transmission, removal and

40-25-25 installation . . . . . . . . . . . . . . . . . . . . 55-00-10
Lube oil valve . . . . . . . . . . . . . . . . . . . 70-10-9
Lube relief valve . . . . . . . . . . . . . . . . . 50-10-19
Lubricant
P
Alternative . . . . . . . . . . . . . . . . . . . . 10-05-15 Parking lock adjustment
Mixing . . . . . . . . . . . . . . . . . . . . . . . 10-05-15 Power Reverser . . . . . . . . . . . . . . . . 51-05-9
Storage . . . . . . . . . . . . . . . . . . . . . . 10-05-15 SyncroPlus transmission . . . . . . . . . . . 50-05-6
Synthetic . . . . . . . . . . . . . . . . . . . . . 10-05-15 Parking lock shifter cams . . . . . . . . . . . 55-25-23
Performance monitor (PRF) . . . . . . . . . . 90-05-10
Perma Clutch II
M Test ports . . . . . . . . . . . . . . . . . . . . 50-10-24
Transmission oil pump . . . . . . . . . . . . 50-10-5
Main block and priority inlet valve . . . . . . 70-15-12
Valve layout . . . . . . . . . . . . . . . . . . . 50-10-17
Main frame . . . . . . . . . . . . . . . . . . . . . 80-05-1
Main frame Planetary, PQT . . . . . . . . . . . . . . . . . . 55-10-32
Removal and installation . . . . ...... 80-00-6 Position sensor . . . . . . . . . . . . . . . . . . 70-20-2
Main frame (with TLS front axle) Power Reverser
Removal and installation . . . . . . . . . . 80-00-11 Accumulator piston . . . . . . . . . . . . . . 51-10-38
Main switch . . . . . . . . . . . . . . . . . . . . . 40-25-18 Clutch cooling valve . . . . . . . . . . . . . 51-10-34
Metric torque values . . . . . . . . . . . . . . . 10-05-17 Clutch pedal adjustment . . . . . . . . . . . 51-05-12
Mixing lubricants . . . . . . . . . . . . . . . . . 10-05-15 Clutch pedal valve . . . . . . . . . . . . . . . 51-10-45
Modulating valve . . . . . . . . . . . . . . . . . 56-35-7 Cooler relief valve . . . . . . . . . . . . . . . 51-10-36
Muffler . . . . . . . . . . . . . . . . . . . . . . . . 30-30-1 Cooling pilot valve . . . . . . . . . . . . . . . 51-10-34
Multi-function lever . . . . . . . . . . . . . . . . 70-05-5 Disk brake . . . . . . . . . . . . . . . . . . . . 51-10-25
Multiple power-outlet socket strip . . . . . . 40-40-4 Engagement override valve . . . . . . . . . 51-10-35
Filter relief valve . . . . . . . . . . . . . . . . 51-10-35
Forward/reverse valve . . . . . . . . . . . . 51-10-39
N Fwd/rev cooling control valve . . . . . . . 51-10-43
Neutral start circuit, checking on . . . . . . . 10-10-10 Lube relief valve . . . . . . . . . . . . . . . . 51-10-36
Neutral start switch adjustment . . . . . . . . 50-15-19 Modulator valve . . . . . . . . . . . . . . . . 51-10-44
Neutral start switch, checking . . . . . . . . . 50-15-21 Neutral start switch . . . . . . . . . . . . . . 51-10-53
Parking lock adjustment . . . . . . . . . . . 51-05-9
Power train components . . . . . . . . . . . 51-10-6
Pressure regulating valve . . . . . . . . . . 51-10-33
O
Reverser control linkage adjustment . . . 51-05-8
Oil
Sectional view . . . . . . . . . . . . . . . . . 51-10-5
FWD axle . . . . . . . . . . . . . . . . . . . . 10-05-12
Shift lever adjustment . . . . . . . . . . . . 51-05-9
Hydraulic . . . . . . . . . . . . . . . . . . . . . 10-05-12
Shift mechanism adjustment . . . . . . . . 51-15-14
Transmission . . . . . . . . . . . . . . . . . . 10-05-12
Oil filter . . . . . . . . . . . . . . . . . . . . . . . 70-15-16 Sump valve . . . . . . . . . . . . . . . . . . . 51-10-37
Oil filters . . . . . . . . . . . . . . . . . . . . . . 10-05-14 Test ports . . . . . . . . . . . . . . . . . . . . 51-10-54
Open operator’s station Transmission oil pump . . . . . . . . . . . . 51-10-10
Removal and installation . . . . . . . . . . 90-00-34 Valve illustration . . . . . . . . . . . . . . . . 51-10-30
Operation unit, replacing . . . . . . . . . . . . 90-30-1 PowrQuad module, removal and
Operator’s cab installation . . . . . . . . . . . . . . . . . ... 55-00-5
Removal and installation . . . . . . . . . . 90-00-19 PowrQuad transmission
Tilting . . . . . . . . . . . . . . . . . . . . . . . 90-00-6 Clutch pedal adjustment . . . . . . . . . . . 55-05-27
Operator’s cab serial number plate . . . . . 10-05-23 components . . . . . . . . . . . . . . . . . . . 55-10-7
Operator’s cab, installation of . . . . . . . . . 90-00-29 cover/front valve housing . . . . . . . . . . 55-10-8
Operator’s cab, tilting . . . . . . . 90-00-16, 90-00-31 direct drive clutch . . . . . . . . . . . . . . . 55-10-43
Option transmission . . . . . . . . . . . . . . . 55-20-1 input planetary carrier . . . . . . . . . . . . 55-10-32

Index-4 070200
PN=1149
 Index

Page Page
PowrQuad transmission—Continued
oil pump . . . . . . . . . . . . . . . . . . . . . 55-10-17 Removal and installation
Planetary housing valves . . . . . . . . . . 55-10-28 AutoQuad module . . . . . . . . . . . . . . . 55-00-5
planetary/rev. brake housing . . . . . . . . 55-10-50 Clutch housing . . . . . . . . . . . . . . . . . 50-00-4
reverse brake housing . . . . . 55-10-35, 55-10-48 Creeper transmission . . . . . . . . . . . . . 55-00-10
Reverser carrier/vehicle clutch . . . . . . . 55-10-38 Differential housing . . . . . . . . . . . . . . 56-00-8
shift control valve housing . . . . . . . . . 55-10-23 Engine mountings . . . . . . . . . . . . . . . 20-00-18
shifter shafts and arms . . . . . . . . . . . 55-10-25 Final drives . . . . . . . . . . . . . . . . . . . 56-00-15
Specifications . . . . . . . . . . . . . . . . . . 55-10-3 Front axle . . . . . . . . . . . . . . . . . . . . 80-00-20
Valves in front transm. cover . . . . . . . 55-10-12 Front axle support . . . . . . . . . . . . . . . 80-00-31
Valves in front valve housing . . . . . . . 55-10-10 Front PTO . . . . . . . . . . . . . . . . . . . . 56-00-27
PPST/E-ICV control unit (PEC) . . . . . . . . 90-05-9
Front wheel drive axle with TLS . . . . . 80-00-26
Predelivery inspection . . . . . . . . . . . . . . 10-15-1
Front wheel drive clutch . . . . . . . . . . . 56-00-6
Pressure regulating valve . . . . . . . . . . . 50-10-19
FWD axle . . . . . . . . . . . . . . . . . . . . 80-00-23
Priority inlet valve in main block . . . . . . . 70-15-12
Gear transmission . . . . . . . . . . . . . . . 50-00-10
Product-identification number . . . . . . . . . 10-05-21
PTO actuation . . . . . . . . . . . . . . . . . . . 56-30-25 Main frame . . . . . . . . . . . . . . . . . . . 80-00-6
PTO brake . . . . . . . . . . . . . . . . . . . . . 56-30-10 Main frame (with TLS front axle) . . . . . 80-00-11
PTO clutch . . . . . . . . . . . . . . . . . . . . . 56-30-10 Open operator’s station . . . . . . . . . . . 90-00-34
PTO drive train . . . . . . . . . . . . . . . . . . 56-30-14 Operator’s cab . . . . . . . . . . . . . . . . . 90-00-19
PTO modulating valve . . . . . . . . . . . . . . 56-30-25 Option transmission . . . . . . . . . . . . . . 55-00-10
PTO shafts . . . . . . . . . . . . . . . . . . . . . 56-30-1 PowrQuad module . . . . . . . . . . . . . . . 55-00-5
PTO speed sending unit . . . . . . . . . . . . 56-30-27 Range transmission . . . . . . . . . . . . . . 55-00-14
PTO, front Rear PTO . . . . . . . . . . . . . . . . . . . . 56-00-24
Switch . . . . . . . . . . . . . . . . . . . . . . . 40-25-34 Replacing drive belt . . . . . . . . . . . . . . . 30-20-7
PTO, rear Reverse brake housing, PowrQuad . . . . . 55-10-35
general repair procedures . . . . . . . . . . 56-30-4 Reverser control linkage, adjust
Switch . . . . . . . . . . . . . . . . . . . . . . . 40-25-34 (Power Reverser) . . . . . . . . . . . . . . . 51-05-8
Pump drive . . . . . . . . . . . . . . . . . . . . . 56-20-2 Reverser control linkage, adjusting . . . . 55-05-19,
55-25-26
Ring gear, adjusting backlash . . . . . . . . 56-15-12
R Rockshaft . . . . . . . . . . . . . . . . . . . . . . 70-20-1
Range transmission . . . . . . . . . . . . . . . 55-25-1 Rockshaft
Range transmission, removal and Contr. unit potentiometer + switch . . . . 40-25-38
installation . . . . . . . . . . . . . . . . . . . . 55-00-14 Control unit . . . . . . . . . . . . . . . . . . . 40-25-37
Rear axle, adjusting rolling drag torque . . 56-25-10 Remote control switch . . . . . . . . . . . . 40-25-35
Rear brakes . . . . . . . . . . . . . . . . . . . . 60-20-1 Sensitivity potentiometer . . . . . . . . . . . 40-25-37
Rear PTO Rockshaft cylinder . . . . . . . . . . . . . . . . 70-20-1
Solenoid valve . . . . . . . . . . . . . . . . . 56-30-26 Rockshaft valve . . . . . . . . . . . . . . . . . . 70-15-4
Rear PTO, remove/install . . . . . . . . . . . 56-00-24 Rockshaft, direct control of . . . . . . . . . . 70-15-4
Rear view mirror . . . . . . . . . . . . . . . . . 90-25-10 ROPS . . . . . . . . . . . . . . . . . . . . . . . . 90-25-1
Rear wheels . . . . . . . . . . . . . . . . . . . . 80-15-1
Rear window . . . . . . . . . . . . . . 90-25-7, 90-26-6
Rear-view mirror . . . . . . . . . . . . . . . . . 90-26-8
Refrigerant . . . . . . . . . . . . . . . . . . . . . 90-10-3 S
Relays Safety equipment, air conditioning system . 90-10-2
Electrical starting aid . . . . . . . . . . . . . 40-25-15 Safety precautions, air conditioning
Front PTO . . . . . . . . . . . . . . . . . . . . 40-25-17 system . . . . . . . . . . . . . . . . . . . . . . 90-10-1
Load center . . . . . . . . . . . . . 40-25-2, 40-25-6 SCV control levers . . . . . . . . . . . . . . . . 70-05-2
Rear PTO . . . . . . . . . . . . . . . . . . . . 40-25-17 Seat, exploded view of Comfort Seat
Starting motor . . . . . . . . . . 40-25-13, 40-25-14 MSG44-A1 . . . . . . . . . . . . . . . . . . . . 90-20-2
Turn signal . . . . . . . . . . . . . . . . . . . 40-25-16 Selective control valves . . . . . . . . . . . . . 70-30-4

Index-5 070200
PN=1150
 Index

Page Page

Sending units
Acoustic warning signal . . . . . . . . . . . 40-30-4 T
Air cleaner restriction . . . . . . . . . . . . . 40-30-1
Three-point hitch . . . . . . . . . .
. . . . . . . 70-25-1
Coolant temperature . . . . . . . . . . . . . 40-30-2
Three-terminal power outlet . . .
. 40-40-2, 40-40-3
Engine oil pressure . . . . . . . . . . . . . . 40-30-2
Tie-rod . . . . . . . . . . . . . . . . .
. . . . . . . 80-10-7
Engine speed . . . . . . . . . . . . . . . . . . 40-30-1
Tilting the operator’s cab . . . . .
90-00-6, 90-00-16,
Flasher . . . . . . . . . . . . . . . . . . . . . . 40-30-3 90-00-31
Ground speed . . . . . . . . . . . . . . . . . 40-30-3 Toe-in checks (tractors without front
Serial number plate wheel drive) . . . . . . . . . . . . . . . . . . . 80-10-8
Product-identification number . . . . . . . . 10-05-21 Torque values
Seven-terminal power outlet . . . . 40-40-5, 40-40-6 Inch . . . . . . . . . . . . . . . . . 10-05-16, 10-05-18
Shift lever adjustment Metric . . . . . . . . . . . . . . . . 10-05-17, 10-05-19
Power Reverser . . . . . . . . . . . . . . . . 51-05-9 Torsion damper . . . . . . . . . . . . . . . . . . 56-05-1
SyncroPlus transmission . . . . . . . . . . . 50-05-6 Transmission oil . . . . . . . . . . . . . . . . . . 10-05-12
Shift linkage Transmission serial number plate . . . . . . 10-05-23
SyncroPlus transmission . . . . . . . . . . . 50-05-1 Transmission shift controls
Shift linkage adjustment Power Reverser . . . . . . . . . . . . . . . . 51-05-1
Gear transmission . . . . . . . . 50-15-18, 51-15-14 PowrQuad transmission . . . . . . . . . . . 55-05-1
Parking lock shifter cams . . . . . . . . . . 55-25-23 Transmission—PQT
Range transmission . . . . . . . . . . . . . . 55-25-25 Planetary . . . . . . . . . . . . . . . . . . . . . 55-10-32
Shifter fork adjustment Turn signal switch . . 40-25-23, 40-25-24, 40-25-25
Option transmission . . . . . . . . . . . . . . 55-20-7
Shuttle valves, installation of . . . . . . . . . 70-15-10
Specifications U
Air-conditioning system . . . . . . . . . . . 90-10-6 U.j. shaft (engine) . . . . . . . . . . . . . . . . 56-05-5
Operator’s seats . . . . . . . . . . . . . . . . 90-20-1 U.j. shaft (FWD) . . . . . . . . . . . . . . . . . 56-05-2
Speed control linkage . . . . . . . . . . . . . . 30-05-1 U.j. shafts . . . . . . . . . . . . . . . . . . . . . . 56-05-1
Starter motor, removal of . . . . . . . . . . . . 40-20-2
Starting aids . . . . . . . . . . . . . . . . . . . . 30-25-1
Steering cylinders . . . . . . . . . . . . . . . . 60-10-1
Steering valve . . . . . . . . . . . . . . . . . . . 60-05-1
V
Steering valve Valve plates, installation of . . . . . . . . . . 70-15-10
Adjusting shock valves . . . . . . . . . . . . 60-05-21 Viscous fan drive . . . . . . . . . . . . . . . . . 30-20-4
Stepper motor rem., install., adjustm.
AutoQuad transmission . . . . . . . . . . . 55-10-53
Storage of refrigerant containers . . . . . . . 90-10-2 W
Storing fuel . . . . . . . . . . . . . . . . . . . . . 10-05-9 Wheels . . . . . . . . . . . . . . . . . . . . . . . 80-15-1
Storing lubricants . . . . . . . . . . . . . . . . . 10-05-15 Windshield . . . . . . . . . . . . . . . 90-25-7, 90-26-5
Sub-assembly serial numbers . . . . . . . . . 10-05-23 Windshield wiper/washer switch . . . . . . 40-25-24,
Suspended MFWD axle 40-25-25
Relieve hydraulic system pressure . . . 80-00-12, Wiper Motor, replace . . . . . . . . . . . . . . 40-40-7
80-25-5 Wiper/washer, rear
Swinging drawbar . . . . . . . . . . . . . . . . 80-20-1 Switch . . . . . . . . . . . . . . . . . . . . . . . 40-25-26
SyncroPlus transmission Window switch . . . . . . . . . . . . . . . . . 40-25-26
Clutch pedal adjustment . . . . . . . . . . . 50-05-8 Wiring harness
Parking lock adjustment . . . . . . . . . . . 50-05-6 Air conditioner and fan . . . . . . . . . . . . 40-10-26
Shift lever adjustment . . . . . . . . . . . . 50-05-6 Back-up alarm . . . . . . . . . . . . . . . . . 40-10-30
Synthetic Lubricants . . . . . . . . . . . . . . . 10-05-15 Cab . . . . . . . . . . . . . . . . . . . . . . . . 40-10-10

Index-6 070200
PN=1151
 Index

Page
Wiring harness—Continued
Cab lighting . . . . . . . . . . . . . . . . . . . 40-10-25
Cab roof . . . . . . . . . . . . . . . . . . . . . 40-10-20
Electronic control unit . . . . . . . . . . . . 40-10-18
Engine . . . . . . . . . . . . . . . . 40-10-5, 40-10-6
Front corner work light . . . . . . . . . . . . 40-10-4
Front PTO . . . . . . . . . . . . . . . . . . . . 40-10-9
Multi-function unit . . . . . . . . . . . . . . . 40-10-16
Operator’s station . . . . . . . . . . . . . . . 40-10-12
Starting aid . . . . . . . . . . . . . . . . . . . 40-10-3
Stepper motor driver . . . . . . . . . . . . . 40-10-19
TLS front wheel drive axle . . . . . . . . . 40-10-8
Transmission . . . . . . . . . . . 40-10-27, 40-10-28
Transmission (el. reverser control) . . . . 40-10-29
Turn signals . . . . . . . . . . . . . . . . . . . 40-10-17
Wipers . . . . . . . . . . . . . . . 40-10-23, 40-10-24
Work lights (cab) . . . . . . . . . . . . . . . 40-10-22
3-pin receptacle . . . . . . . . . . . . . . . . 40-10-15
7-pin receptacle . . . . . . . . . . . . . . . . 40-10-14
Work light switch . . . . . . . . . . . . . . . . . 40-25-21
Worklights with xenon bulbs
Ballast unit replacement . . . . . . . . . . . 40-40-11
Bulb replacement . . . . . . . . . . . . . . . 40-40-10
Safety instructions . . . . . . . . . . . . . . . 40-40-9

Index-7 070200
PN=1152
 Index

Index-8 070200
PN=1153