Vehicle Chatging System
Vehicle Chatging System
REFER TO POWER SUPPLY, GROUND & CIRCUIT ELEMENTS SECTION FOR COMPLETE POWER SUPPLY DETAIL.
OH : Without heat pump system
IPDM E/R
(INTELLIGENT POWER
DISTRIBUTION MODULE
ENGINE ROOM)
E15 LI-ION BATTERY
151 159 B86 , H17
15A
64 2 3 VCM
F/S CHG
RELAY 116 E161 , E162 : L LI-ION BATTERY CONTROLLER
E64 E169 , E170 : R
F/S 1 5
RELAY
1 2 4 37 38 39
118 160 5 6
55 60
4
E109 B9
E8 E8 To CAN system
41 42 38 37 To CAN system TRACTION MOTOR
F1 F1 INVERTER
H38
50 51
DATA LINE
DATA LINE To CAN system
37 18 16 15 12 27 11 38 39 40 54 55
16 15 12 20 17 14 11 18 19 10 : WH 9 : WH
QUICK
CHARGE PORT
E125 , H32 168 VCM
E162 : L
79 92 80 171 147 123 122 179 169 81 94 146 E170 : R
1 2 3 4 5 6 7 8 9 10
E8
34 40 31 35 36
F1
7 6 4 3 5
NORMAL
CHARGE
PORT
ELECTRIC COMPRESSOR
E124
H1 : OH
H33 : NC H26 : WH
H34 : NO 1 2 3 4
1 2
E140
E8 E8
47 48 32 33
F1 F1
DATA LINE
DATA LINE
48 49 7 6 8 24 2 3 4 30 29 50 51 52 46 44 47 45
53
VEHICLE CHARGING SYSTEM
Connector No. B9 Connector No. B86 4 B TO ENGINE CONTROL HARNESS Terminal Color Of
Signal Name [Specification]
5 O TO ENGINE CONTROL HARNESS No. Wire
Connector Name WIRE TO WIRE Connector Name LI-ION BATTERY
6 L TO ENGINE CONTROL HARNESS 49 Y -
Connector Type TH32FW-NH Connector Type RH36FG-GY 9 B/R TO ENGINE CONTROL HARNESS 50 G -
Connector Color White Connector Color Green 10 L TO ENGINE CONTROL HARNESS 51 L -
11 G TO ENGINE CONTROL HARNESS 52 P -
12 L TO ENGINE CONTROL HARNESS 55 LG -
5 4 2 1 13 G TO ENGINE CONTROL HARNESS 57 R -
11 10 8 7 6
17 16 14 13 18 R TO ENGINE CONTROL HARNESS 58 O -
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 B/R TO ENGINE CONTROL HARNESS 60 GR -
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 31
22 W TO ENGINE CONTROL HARNESS 62 V -
23 R TO ENGINE CONTROL HARNESS
24 B TO ENGINE CONTROL HARNESS
Terminal Color Of Terminal Color Of 27 P TO ENGINE CONTROL HARNESS Connector No. E64
Signal Name [Specification] Signal Name [Specification]
No. Wire No. Wire 28 B/R TO ENGINE CONTROL HARNESS
Connector Name F/S CHG RELAY
2 P TO ENGINE ROOM HARNESS 1 L CAN-H 29 G TO ENGINE CONTROL HARNESS
3 Y TO ENGINE ROOM HARNESS 2 G CAN-L 30 SB TO ENGINE CONTROL HARNESS Connector Type MS02FL-M2-LC
4 R TO ENGINE ROOM HARNESS 4 R POWER ON POWER SUPPLY 31 R TO ENGINE CONTROL HARNESS Connector Color Blue
5 W TO ENGINE ROOM HARNESS 5 SB 12V BATTERY POWER SUPPLY 32 LG TO ENGINE CONTROL HARNESS
6 Y TO ENGINE ROOM HARNESS 6 B GROUND 33 W TO ENGINE CONTROL HARNESS
7 G TO ENGINE ROOM HARNESS 7 B GROUND 34 V TO ENGINE CONTROL HARNESS 3
8 LG TO ENGINE ROOM HARNESS 8 B GROUND 35 LG TO ENGINE CONTROL HARNESS
9 BR TO ENGINE ROOM HARNESS 10 B PRE-CHARGE RELAY GROUND 36 B TO ENGINE CONTROL HARNESS 5
10 R TO ENGINE ROOM HARNESS 11 G PRE-CHARGE RELAY INPUT 37 O TO ENGINE CONTROL HARNESS 2 1
11 GR TO ENGINE ROOM HARNESS 13 B SYSTEM MAIN RELAY 2 GROUND 38 P TO ENGINE CONTROL HARNESS
12 BG TO ENGINE ROOM HARNESS 14 L SYSTEM MAIN RELAY 2 INPUT 40 SB TO ENGINE CONTROL HARNESS
13 GR TO ENGINE ROOM HARNESS 16 B SYSTEM MAIN RELAY 1 GROUND 41 Y TO ENGINE CONTROL HARNESS Terminal Color Of
Signal Name [Specification]
14 V TO ENGINE ROOM HARNESS 17 Y SYSTEM MAIN RELAY 1 INPUT 42 R TO ENGINE CONTROL HARNESS No. Wire
15 LG TO ENGINE ROOM HARNESS 31 P CHARGING ACTIVATION SIGNAL 47 W TO ENGINE CONTROL HARNESS 1 W -
16 G TO ENGINE ROOM HARNESS 48 L TO ENGINE CONTROL HARNESS 2 LG -
18 G TO ENGINE ROOM HARNESS 3 W -
19 L TO ENGINE ROOM HARNESS Connector No. E8 5 GR -
20 SB TO ENGINE ROOM HARNESS Connector No. E15
Connector Name WIRE TO WIRE
21 L TO ENGINE ROOM HARNESS IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
Connector Name ROOM)
22 L TO ENGINE ROOM HARNESS Connector Type SAA36MB-RS10-SJZ2 Connector No. E109
23 L TO ENGINE ROOM HARNESS Connector Color Black Connector Type NS16FW-CS
Connector Name WIRE TO WIRE
24 L TO ENGINE ROOM HARNESS Connector Color White
25 L TO ENGINE ROOM HARNESS 1 2 3 4 5 6 7 8 9 Connector Type TH32MW-NH
26 L TO ENGINE ROOM HARNESS 10 11 12 13 14 15 16 17 18 Connector Color White
27 G TO ENGINE ROOM HARNESS 20 21 22 23 24
19 25
28 SHIELD TO ENGINE ROOM HARNESS 26 27 28 29 30 52 51 50 49
29 Y TO ENGINE ROOM HARNESS 31 32 33 34 35 36 37 38 39 62 60 58 57 55
40 41 42 43 44 45 46 47 48
30 W TO ENGINE ROOM HARNESS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
31 BR TO ENGINE ROOM HARNESS
Terminal Color Of
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
32 B TO ENGINE ROOM HARNESS
Signal Name [Specification]
No. Wire
1 G TO ENGINE CONTROL HARNESS
2 V TO ENGINE CONTROL HARNESS
3 P TO ENGINE CONTROL HARNESS
VEHICLE CHARGING SYSTEM
Terminal Color Of Terminal Color Of Terminal Color Of Connector No. E162
Signal Name [Specification] Signal Name [Specification] Signal Name [Specification]
No. Wire No. Wire No. Wire
Connector Name VCM
2 P TO BODY HARNESS 1 LG EVSE COMMUNICATION (PWM) 5 L CAN-H
3 W TO BODY HARNESS 2 W EVSE CONNECTION SIGNAL 6 P CAN-L Connector Type MUA78FB-MCA36-RH
4 R TO BODY HARNESS 8 L EV SYSTEM CAN-H Connector Color Black
5 R TO BODY HARNESS 9 G EV SYSTEM CAN-L
6 V TO BODY HARNESS Connector No. E125 11 G POWER ON POWER SUPPLY
138 139 144 146 147 148 149
7 G TO BODY HARNESS 15 Y IMMEDIATE CHARGING SWITCH 179 180 182 185 186
Connector Name QUICK CHARGE PORT 113 114 116 118 119 121 122 123
169 171 174 176
8 W TO BODY HARNESS 17 W ELECTRIC SHIFT SENSOR POWER SUPPLY 2
160 161 165 166 168
9 BE TO BODY HARNESS Connector Type RH10FB 18 W SENSOR POWER SUPPLY 101 102 103 104 106 108 111
86 87 88 91 92 94 95 96 97
151 152 154 155 156 157 159
10 LG TO BODY HARNESS Connector Color Black 21 LG P/N POSITION SIGNAL 73 74 75 79 80 81 82 83 84
Connector Type RH02FB Connector Color Black 69 B/R VCM GROUND 106 V TYPE2 CHARGE CONNECTOR LOCK STATUS DETECTION CIRCUIT SIGNAL
Connector Color Black 71 B/R VCM GROUND 108 R ACCELERATOR PEDAL POSITION SENSOR 1
72 R MOTOR COIL A W-PHASE 111 W WATER PUMP SIGNAL
56 58 59 60 66
71 72
113 V ENCODER SIGNAL A
45 47 48 49 51 52 53
34 35 38 40 41 114 P ENCODER SIGNAL B
69
116 P CONNECTION DETECTING CIRCUIT SIGNAL
23 27 28 29 31 32 33
1 2 15 17 18 21
67 68
118 O CONNECTION DETECTING CIRCUIT POWER SUPPLY
5 6 8 9 11
185 BR A/C RELAY 60 B VCM GROUND 106 V TYPE2 CHARGE CONNECTOR LOCK STATUS DETECTION CIRCUIT SIGNAL
6
186 R 12V BATTERY POWER SUPPLY 66 BR 12V BATTERY POWER SUPPLY 108 R ACCELERATOR PEDAL POSITION SENSOR 1
67 SB MOTOR COIL A V-PHASE 111 W WATER PUMP SIGNAL
68 B MOTOR COIL A U-PHASE 113 V ENCODER SIGNAL A
Connector No. E169 69 B/R VCM GROUND 114 P ENCODER SIGNAL B Terminal Color Of
Signal Name [Specification]
71 B/R VCM GROUND 116 P CONNECTION DETECTING CIRCUIT SIGNAL No. Wire
Connector Name VCM
72 R MOTOR COIL A W-PHASE 118 O CONNECTION DETECTING CIRCUIT POWER SUPPLY 6 B/R -
Connector Type MUA66FB-MHA6-LH 119 Y R POSITION OUTPUT (SELECTOR INDICATOR)
Connector Color Black 121 B SENSOR GROUND
Connector No. E170 122 SB QUICK CHARGER PORT TEMPERATURE SENSOR SIGNAL 2 Connector No. E203
123 V QUICK CHARGER PORT TEMPERATURE SENSOR SIGNAL 1
Connector Name VCM Connector Name PDM (POWER DELIVERY MODULE)
56 58 59 60 66
71 72
138 G ENCODER GROUND
45 47 48 49 51 52 53
34 35 38 40 41 Connector Type MUA78FB-MCA36-LH 139 O ELECTRIC SHIFT SENSOR GROUND 1 Connector Type 24340_EN013
69
Connector Color Black 144 B VCM GROUND Connector Color -
23 27 28 29 31 32 33
15 17 18 21
67 68
146 B QUICK CHARGE VOLTAGE SENSOR GROUND
5 6 8 9 11
Connector Name WIRE TO WIRE Connector Name PDM (POWER DELIVERY MODULE) 40
9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 2 16 18
3 4
24 23 22 21 20 6 7 8 24 Terminal Color Of Terminal Color Of
25 19
11 27 29 30
Signal Name [Specification] Signal Name [Specification]
30 29 28 27 26 No. Wire No. Wire
12
39 38 37 36 35 34 33 32 31 15 7 O - 38 O HIGH VOLTAGE (+)
48 47 46 45 44 43 42 41 40 8 O - 39 O HIGH VOLTAGE (-)
9 SHIELD - 40 SHIELD -
Terminal Color Of Terminal Color Of 10 SHIELD -
Signal Name [Specification] Signal Name [Specification]
No. Wire No. Wire
1 G TO ENGINE ROOM HARNESS 2 R QUICK CHARGE VOLTAGE SENSOR 1 Connector No. H19
2 O TO ENGINE ROOM HARNESS 3 LG QUICK CHARGE VOLTAGE SENSOR 2 Connector No. H17
Connector Name PDM (POWER DELIVERY MODULE)
3 W TO ENGINE ROOM HARNESS 4 B QUICK CHARGE VOLTAGE SENSOR GND
Connector Name LI-ION BATTERY
4 R TO ENGINE ROOM HARNESS 6 L CAN-L (QUICK CHARGER COMMUNICATION) Connector Type 24340_3NF0E
5 Y TO ENGINE ROOM HARNESS 7 W CAN-H (QUICK CHARGER COMMUNICATION) Connector Type 24342_3NF1A Connector Color -
6 L TO ENGINE ROOM HARNESS 8 V QUICK CHARGE RELAY (+) Connector Color -
9 SHIELD TO ENGINE ROOM HARNESS 11 G CAN-L (EV SYSTEM )
10 L TO ENGINE ROOM HARNESS 12 O HIGH VOLTAGE HARNESS CONNECTOR CONNECTION DETECTING CIRCUIT POWER SUPPLY 44
11 G TO ENGINE ROOM HARNESS 15 P HIGH VOLTAGE HARNESS CONNECTOR CONNECTION DETECTING CIRCUIT SIGNALS 39
12 L TO ENGINE ROOM HARNESS 16 V POWER ON POWER SUPPLY
13 G TO ENGINE ROOM HARNESS 18 R 12V BATTERY POWER SUPPLY 37 38 45
Connector Name PDM (POWER DELIVERY MODULE) Connector Name ELECTRIC COMPRESSOR Connector Name PDM (POWER DELIVERY MODULE) Connector Name NORMAL CHARGE PORT
Connector Type E-LA6 Connector Type SHZ02FOR Connector Type YZK_X41058-M026 Connector Type 24341_3NA0C
Connector Color - Connector Color Orange Connector Color - Connector Color -
3 4
50 51
46 10 8 7 9
7 6
5
Connector Name TRACTION MOTOR INVERTER Connector Name PDM (POWER DELIVERY MODULE)
50 51 53
52
54 55
Terminal Color Of
Signal Name [Specification]
Terminal Color Of No. Wire
Signal Name [Specification]
No. Wire 52 - -
54 - -
55 - -