Well Control Methods
Well Control Methods
Courtesy
IADC
DrilingFormulas.com
Wild Well
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Definition
• Well-control means methods used to minimize the potential for the well to flow or kick and to maintain control
of the well in the event of flow or a kick.
• Well-control applies to drilling, well-completion, well-workover, abandonment, and well-servicing operations.
• It includes measures, practices, procedures and equipment, such as fluid flow monitoring, to ensure safe and
environmentally protective drilling, completion, abandonment, and workover operations as well as the
installation, repair, maintenance, and operation of surface and subsea well-control equipment.
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Well-control procedures
• With the constant-bottomhole-pressure concept, the total pressures (e.g., mud hydrostatic pressure and casing pressure) at
the hole bottom are maintained at a value slightly greater than the formation pressures to prevent further influxes of
formation fluids into the wellbore.
• And, because the pressure is only slightly greater than the formation pressure, the possibility of inducing a fracture and an
underground blowout is minimized.
• Concept implemented:
• One-Circulation, or Wait-and-Weight Method.
o After the kick is shut in, weight the mud to kill density and then pump out the kick fluid in one circulation using the kill
mud. (Another name often applied to this method is “the engineer’s method.”)
• Two-Circulation, or Driller’s Method
o After the kick is shut in, the kick fluid is pumped out of the hole before the mud density is increased.
• Concurrent Method
o Pumping begins immediately after the kick is shut in and pressures are recorded. The mud density is increased as rapidly
as possible while pumping the kick fluid out of the well.
• If applied properly, each method achieves constant pressure at the hole bottom and will not allow additional influx into the
well. Procedural and theoretical differences make one procedure more desirable than the others.
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One-circulation method
• Graph depicts the one-circulation method. One-circulation method
• At Point 1, the shut-in drillpipe pressure is used requires one complete fluid
to calculate the kill-weight mud. displacement (i.e., within
• The mud weight is increased to kill density in the the drillpipe and the
suction pit. annulus).
• As the kill mud is pumped down the drillpipe, the
static drillpipe pressure is controlled to decrease
linearly until at Point 2, the drillpipe pressure is zero.
• The heavy mud has killed the drillpipe pressure. Point
3 shows that the initial pumping pressure on the
drillpipe is the total of psidp plus the kill-rate pressure.
• While pumping kill mud down the pipe, the
circulating pressure decreases until, at Point 4, only
the pumping pressure remains.
• From the time kill mud is at the bit until it reaches
the flow line, the choke is used to control the
drillpipe pressure at the final circulating pressure.
• The driller ensures the pump remains at the kill
speed.
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Concurrent method
• This method is the most difficult to execute properly .
• As soon as the kick is shut in and the pressures are read,
pumping immediately begins.
• The mud density is increased as rapidly as rig facilities
will allow.
• The difficulty is determining the mud density being
circulated and its relative position in the drillpipe.
• Because this position determines the drillpipe
pressures, the rate of pressure decrease may not be as
consistent as in the other two methods.
• As a new density arrives at the bit, or a predetermined
depth, the drillpipe pressure is decreased by an amount
equal to the hydrostatic pressure of the new mud-
weight increment.
• When the drillpipe is displaced with kill mud, the
pumping pressure is maintained constant until kill mud
reaches the flow line. Static drillpipe pressure of the concurrent method.
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Choosing the best method for well control
• Determining the best well-control method for most situations involves several considerations including the time
required to execute the kill procedure, the surface pressures from the kick, the complexity relative to the ease of
implementation, and the downhole stresses applied to the formation during the kick-killing process.
• All points must be analyzed before a procedure can be selected.
• The following list briefly summarizes the general opinion in the industry regarding these methods:
• The one-circulation method should be used in most cases.
• The two-circulation method should be used if a good casing shoe exists and there is going to be a delay in
weighting up the system.
• The concurrent method should be used only in rare cases, such as for a severe (1.5 lbm/gal or greater) kick with a
large influx and a potential problem with developing lost circulation.
• In this case, the pump rate should be kept to a minimum to allow the weight to be raised continuously.
• In an analysis of kick-killing procedures, emphasis is placed on the one- and two-circulation methods (i.e., the
wait-and-weight method and the driller ’ s method, respectively).
• Inspection of the procedures will show that these are opposite approaches, while the concurrent method falls
somewhere in between.
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Time
• Two important considerations relative to time are required for the kill procedure: initial wait time and
overall time required.
• The first concern with time is the amount required to increase the mud density from the original
weight to the final kill-weight mud.
• Because some operators are very concerned with pipe sticking during this time, the well-control
procedure that minimizes the initial wait time is often chosen.
• These are the concurrent method and the two-circulation method.
• In both procedures, pumping begins immediately after the shut-in pressures are recorded.
• The other important time consideration is the overall time required for the complete procedure to be
implemented.
• In certain situations, extra time for the two-circulation method may be extensive with respect to hole
stability or preventer wear.
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Surface pressures
• During the course of well killing, surface pressures may approach alarming heights. T
• his may be a problem in gas-volume expansion near the surface.
• The kill procedure with the least surface pressure required to balance the bottomhole formation
pressure is important.
• Next slide the different surface-pressure requirements for several kick situations.
• The first major difference is noted immediately after the drillpipe is displaced with kill mud.
• The amount of casing pressure required begins to decrease because of the increased kill-mud
hydrostatic pressure during the one-circulation procedure.
• This decrease is not seen in the two-circulation method because this procedure does not circulate kill
mud initially.
• In fact, in the two-circulation method, the casing pressure increases as the gas-bubble expansion
displaces mud from the hole.
• The second difference in pressure occurs as the gas approaches the surface.
• The two-circulation procedure has higher pressures resulting from the lower-density original mud
weight.
• It is interesting to note these high casing pressures that are necessary to suppress the gas expansion
to a small degree result in a later arrival of gas at the surface.
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Static annular pressures for one-circulation method Static annular pressure for one-circulation method
vs. two-circulation method in a 10,000-ft well. vs. two-circulation method in a 15,000-ft well.
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Procedure complexity
• Process suitability partially depends on the ease with which the procedure can be executed.
• If a kick-killing procedure is difficult to comprehend and implement, its reliability diminishes.
• The concurrent method is less reliable because of its complexity.
• To perform this procedure properly, the drillpipe pressure must be reduced according to the mud
weight being circulated and its position in the pipe.
• This implies that the crew will inform the operator when a new mud weight is being pumped, that the
rig facilities can maintain this increased mud-weight increment, and that the mud-weight position in
the pipe can be determined by counting pump strokes.
• Many operators have stopped using this complex method entirely.
• One- and two-circulation methods are used more prominently because of their ease of application.
• In both procedures, the drillpipe pressure remains constant for long intervals of time.
• In addition, while displacing the drillpipe with kill mud, the drillpipe pressure decrease is virtually a
straight-line relationship, not staggered, as in the concurrent method .
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Downhole stresses
• Although all considerations for choosing the best method are important, the primary concern should always be the stresses
imposed on the borehole wall.
• If the kick-imposed stresses are greater than the formation can withstand, an induced fracture occurs, creating the possibility
of an underground blowout.
• The procedure that imposes the least downhole stress while maintaining constant pressures on the kicking zone is
considered the most conducive to safe kick killing.
• One way to measure downhole stresses is by use of "equivalent mud weights," or the total pressures to a depth converted to
lbm/gal mud weight. For example
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Nonconventional well control procedures
• Many attempts have been made to develop well-control procedures based on principles other than the
constant-bottomhole-pressure concept.
• These procedures may be based on specific problems peculiar to a geological area. One example is low-
permeability, high-pressured formations contiguous to structurally weak rocks that cannot withstand hydrostatic
kill pressures.
• Often, nonconventional procedures are used to overcome problem situations that result from poor well design.
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• rounding rules to for well control calculation.
• 1. Kill Mud Density: Round up to one decimal place from a calculated kill mud density.
• For example, if we have the calculated kill mud density of 13.32 ppg, round it up to 13.4
ppg.
• 2. Leak Off Test (LOT): Round down to one decimal place from a calculated Leak Off Test
value.
• For example if we have the theoretical LOT of 15.57 ppg, round it down to 15.5 ppg.
• When any of the above values have been calculated, the rounded numbers must be used
in subsequent calculations.
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• Pressure (P) – psi
• Pressure (psi) = Force (lb) / Area in Square Inch (in 2)
• Pressure Gradient (G) – psi/ft
• Mud Gradient ( Psi/ft ) = Mud weight ( PPG) x 0.052
• Hydrostatic Pressure (HP) – psi
• Hydrostatic Pressure (HP) = Mud weight (PPG) x 0.052 x TVD (ft)
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• Bottom Hole Pressure (BHP) – psi
• Under static condition
• Bottom Hole Pressure (BHP) = Hydrostatic Pressure (HP) + Surface Pressure (SP)
• Under dynamic condition, use the following equation.
• Bottom Hole Pressure (BHP) = Hydrostatic Pressure (HP) + Surface Pressure (SP) + Frictional
Pressure (FrP)
• Note: Frictional pressure acts opposite way of flow direction.
• Formation Pressure (FP) – psi
• After get Shut In Drill Pipe Pressure, you can calculate the formation pressure from this following
relationship;
• Formation Pressure (FP) = Hydrostatic Pressure (HP) + Shut-In Drill Pipe Pressure (SIDPP)
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Driller’s Method
• Driller’s method is one of several methods to kill the well.
• The main idea of driller method is to kill the well with constant bottom hole pressure.
• The Driller’s Method of well control requires two complete and separate circulations of drilling fluid in the well.
• While circulating with the kill mud, casing pressure must be held constant until kill mud reaches the bit.
• After that, hold drill pipe pressure constant then continue circulating with constant drill pipe pressure until kill
mud weight reaches at surface.
• Then shut down pumping operation and observe drillpipe and casing pressure.
• If the well is successfully killed, both drillpipe and casing pressure will be zero.
• If not, there is some influx still in the well.
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First circulation removes influx with original mud weight.
• Bring pumps up to speed, casing pressure must be held constant until kill rate is reached.
• Then drillpipe pressure is held constant to maintain constant bottomhole pressure which is normally equal to, or
slightly greater than pore pressure.
• Drillpipe pressure will be held constant until influx is removed from annulus.
• If the wellbore influx is gas, it will expand when it comes close to surface therefore you will see an increase in pit
volume and casing pressure.
• After the kick is totally removed from the well, when the well is shut-in, drillpipe and casing pressure will be the
same value.
• If not, it means that there is influx still left in the wellbore or trapped pressure.
• Before going to the second circulation, know kill mud weight which can be calculated from initial shut-in drillpipe
pressure.
Second circulation kills well with kill mud.
• When the required kill mud weight is mixed, it is the time to start the second circulation of driller method.
• Start with bringing pumps to kill rate by holding casing pressure constant.
• While circulating with the kill mud, casing pressure must be held constant until kill mud reaches the bit.
• After that, we need to hold drill pipe pressure constant then continue circulating with constant drill pipe pressure
until kill mud weight reaches at surface.
• Then shut down pumping operation and observe drillpipe and casing pressure.
• If the well is successfully killed, both drillpipe and casing pressure will be zero.
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• If not, there is some influx still in the well.
Wait and Weight Well Control Method (Engineer’s Method)
• Kill weight mud is displaced into drill string and kick (wellbore influx) is removed while displacing a wellbore.
• 1. Shut in the well.
• 2. Allow pressure to stabilize and record stabilized shut in casing pressure, initial shut in drill pipe pressure, and
pit gain.
• If you have a float in the drill string, you must bump the float in order to see the shut-in drill pipe pressure.
• Please read this following topic for float bumping procedure >Float Bumping ProcedGet Shut In Drill Pipe
Pressure
• 3. Perform well control calculations and following items must be figured out.
• o Bottomhole pressure based on drill pipe pressure (Read more about it>Formation Pressure from Kick
Analysis)
• o Kill Mud weight necessary to balance the kick
• o Drillpipe pressure schedule
• o Maximum surface casing pressure during well control operation . (Read more about it > Maximum Surface
Pressure from Gas Influx)
• o Maximum pit gain during circulation (Read about it > Maximum pit gain from gas kick in water based mud)
• 4. Raise mud weight in the system to required kill mud weight. (Read more about it > Kill Weight Mud)
• 5. Establish circulation to required kill rate by holding casing pressure constant.
• 6. Follow drill pipe schedule until kill weight mud to the bit.
• 7. Hold drill pipe pressure constant once kill weight mud out of the bit until complete circulation.
• 8. Check mud weight out and ensure that mud weight out is equal to kill mud weight.
• 9. Shut down and flow check to confirm if a well is static.
• 10. Circulate and condition mud if required. 21
• 1. Shut in the well.
• 2. Allow pressure to stabilize and record stabilized shut in casing pressure, initial shut in drill pipe pressure, and pit
gain.
• If you have a float in the drill string, you must bump the float in order to see the shut-in drill pipe pressure.
• Please read this following topic for float bumping procedure >Float Bumping ProcedGet Shut In Drill Pipe Pressure
• 3. Perform well control calculations and following items must be figured out.
• o Bottomhole pressure based on drill pipe pressure (Read more about it>Formation Pressure from Kick Analysis)
• o Kill Mud weight necessary to balance the kick
• o Drillpipe pressure schedule
• o Maximum surface casing pressure during well control operation . (Read more about it > Maximum Surface
Pressure from Gas Influx)
• o Maximum pit gain during circulation (Read about it > Maximum pit gain from gas kick in water based mud)
• 4. Raise mud weight in the system to required kill mud weight. (Read more about it > Kill Weight Mud)
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