Machine Maintenance

Lubricating schedule
from WM no. 5044 onwards

Contents

Notes 2-6

– Lubricant consumption / filling amount 2

– Quantities and oil level 4

– Lubricating equipment symbols 4

– Lubricant amount symbols 5

– Special remarks 5

– Example for using the lubricating instructions 6

Weekly lubrication 7

Lubrication preferably at warp or style

change, however at least once a month 13

Quarterly lubrication 25

Annual lubrication 47

Lubrication every two years 53

Lubrication every three years 57

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 Notes

Safety rules for lubricating and cleaning the

weaving machines

• Switch off main switch.

• Hang warning notice "Do not switch

on" over the main switch.

• Lock the main switch with your per-

sonal padlock.

• Replace cover plates removed for lu-

brication work before resuming ope-
ration.

• Only clean machines assure cor-

Caution!
rect lubrication, so they should
first be cleaned, then greased or
oiled.

•Equipment not made by Sulzer

Textil (e.g. dobbies, jacquard ma-
chines) must be lubricated accor-
ding to the manufacturer's in-
structions.

Lubricant consumption / filling amounts

The amount of lubricant needed for a weaving

machine after a running time of 6000 hours is listed
on the table on the following page.

The table also shows the amount of lubricant needed

in the first, second and third year, taking the pre-
scribed oil change into account.

Note: When the weaving machine is delivered, the oil

baths are filled or lubricant supplied, so that
the weaving machine can be put into operation
at once.
A sufficient amount of spray oil is supplied to
last approximately six months.

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Lubricant consumption / filling amounts

Short designation/ Use on the weaving machine Filling amount [l] Amount of lubricant [kg]
Symbol 1st year 2nd year 3rd year

Synthetic hypoid Tucking unit 0,6 0,6 0,6 0,6

oil 75W 90 Tucking unit drive housing 0,1 0,1 0,1 0,1
Selvedge cutter, r.h. (terry WM) 0,1 0,1 0,1 0,1
PAO HYP GL-5 75W-90 Circulation lubrication (low WM) see page 55 4.5 p. 55 4.5
Circulation lubrication (terry WM) see page 55 4.5 p. 55 4.5
Stäubli tappet motion (1602) 8.0 7.2 7.2 7.2

Gear oil 680 Warp let-off - ground 0,6 0,2 0,2 2,2
Warp let-off - high 0,6 0,6
Cloth take-up see page 60 0,2 0,2 2,2
Cloth take-up beam gear 0,3 0,2 0,2 2,2
CLP Colour control 0,3 0,2 0,2 2,2
680
Shaft guide lateral, shaft drive,
rapier, selvedge cutter, cloth
wind-up drive, cloth beam bearing, according to
tucking unit lubr. schedule 0,2 0,2 2,2
Pivoting locks shaft drive (quick according to
shaft change) lubr. schedule 0,2 0,2 2,2

Lithium grease Warp let-off, warp tensioner, sley,

no. 2 weft control and cutter, according to
press rollers, sub-unit shaft lubr. schedule 2,0 2,0 2,0
Li
Nr. 2 EP

Special grease Tape overwind, interface

pivoting lock to shaft support (SAW), according to
Weft brake (EFB) lubr. schedule 0,4 0,4 0,4
Special

Vaseline Temples, wooden guides on according to

heald frames lubr. schedule 0,1 0,1 0,1

Vaseline

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Lubricant consumption / filling amounts (contd.)

Special spray Slide and selection unit in according to

the colour control lubr. schedule 1 can 1 can 1 can
Spez.
SPRAY

Caution! The quantities given are approximate: sight glass or dipstick readings are decisive.

Quantities and oil level Lubricating equipment symbols

0,3 l Quantity in litres

Oil with oil can.

13 mm Oil level in millimetres

Oil with mini oilcan.

Oil sight glass half or three quarters

covered with the weaving machine Grease with grease gun.
stopped.

Measure oil level with dipstick with Lubricate with brush.

the weaving machine stopped.

Lubricate with lubricant spray.

Oil change (drainage point).

Oil filling point.

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Lubricant amount symbols Special remarks

One shot with grease gun supplied.

1x C Remove excess lubricant.

Two shots with grease gun supplied. For lubrication, remove cover or
2x D cap, replace before starting-up.

Four shots with grease gun supplied

4x Grease must be visible on the surfa-
E ce, if necessary slacken spring (see
Adjustment Instructions) and re-gre-
ase component.
One drop of oil with oil can or oil sy-
1 ringe supplied.

Clean before lubricating.

G
Two drops of oil with oil can supp-
2 lied.

Check lubricant level.

K (sight glass / dipstick)

Store spare parts in lubricant.

L

Clean filling filter as needed.

N

In the event of an error message, re-

P place pressure filter after a week at
the latest.

Recommended when weaving very

R heavy fabrics.

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Example for using the lubricating instructions
Lubrication frequency
Quarterly lubrication
Name of component or sub-unit and relevant
Tape overwind, FG 532 functional group

Special
1x C

Lubricant Lubricant Quantity Special remarks

Use Special Use grease gun Number of shots Remove excess lubricant

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Weekly lubrication

Page Symbol Sub-unit

CLP
8 680 Gripper head left, FG 531

8 PAO HYP GL-5 75W-90

Gripper head right, FG 531

CLP
9 680 Tape guides, FG 532

Spez.
10 Colour control, FG 541
SPRAY

CLP
11 680 Tucking unit, left and right, FG 711

CLP
12 680 Selvedge cutter, FG 731

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 Weekly lubrication

Rapier, FG 531

CLP
680 1

CLP
680 1

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 Weekly lubrication
Tape guides, FG 532

CLP
680

CLP
680 L

CLP
680 L

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 Weekly lubrication
Colour control, FG 541

Spez.

SPRAY
1x D

Spez.
SPRAY
4x D

Spez.

SPRAY
1x D

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 Weekly lubrication
Tucking unit, left and right, FG 711

CLP
680 2

CLP
680 2

CLP
680 2

CLP
680 2

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Weekly lubrication
Selvedge cutter, FG 731

CLP
680 1 C

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Lubrication preferably at warp or
style change, however at least once
a month
Page Symbol Sub-unit

14 Li
Nr. 2 EP Warp let-off, FG 211

15 Li
Nr. 2 EP
Warp let-off for warp beam in raised position, - terry, FG 215

16 Special
Warp beam bearing - SAW, FG 221

CLP
17 680 Cloth beam bearing, FG 332

18 Li Positive shaft drive, FG 441

Nr. 2 EP

CLP
18 680 Positive shaft drive - SAW, FG 441

CLP
19 680 Positive shaft drive - SAW, FG 441

19 Positive shaft drive - SAW, FG 441

Special

CLP
19 680 Positive shaft drive - SAW, FG 441

20 CLP Lateral shaft guides, FG 445

680

21 Vaseline
Temples, FG 721

CLP
22 680 Auxiliary selvedge draw-off, FG 741

23 PAO HYP GL-5 75W-90 Circulation system lubrication - terry, FG 962

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Lubrication preferably at warp or
style change, however at least once
a month
Warp let-off, FG 211

Li
Nr. 2 EP
4x

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Lubrication preferably at warp or
style change, however at least once
a month
Warp let-off for warp beam in raised posi-
tion, - terry, FG 215

Li
Nr. 2 EP
4x

Li
Nr. 2 EP
4x

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Lubrication preferably at warp or
style change, however at least once
a month
Warp beam bearing - SAW, FG 221

Special
G

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 Lubrication preferably at warp or
style change, however at least once
a month
Cloth beam bearing, FG 332

CLP
680

CLP
680

CLP
680

CLP
680

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 Lubrication preferably at warp or
style change, however at least once
a month
Positive shaft drive with lubricating nipple
1
10 assembly, FG 441
2
10

3
10

4
10
Li
Nr. 2 EP
4x

Positive shaft drive - SAW, FG 441

CLP
• 680 2

CLP
• 680 2

CLP
• 680 2

CLP
• 680 2

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 Lubrication preferably at warp or
style change, however at least once
a month
Positive shaft drive, - SAW, FG 441

CLP
680 2

Special
G

Special
G

CLP
680 D

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Lubrication preferably at warp or
style change, however at least once
a month
Lateral shaft guides, FG 445

CLP
680 2

CLP
680 2

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Lubrication preferably at warp or
style change, however at least once
a month
Temples, FG 721

Vaseline
G R

Vaseline
G R

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Lubrication preferably at warp or
style change, however at least once
a month
Auxiliary selvedge draw-off, FG 741

CLP
680 2

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Lubrication preferably at warp or
style change, however at least once
a month
Circulation system lubrication, - terry/plain,
FG 962

PAO HYP GL-5 75W-90

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Quarterly lubrication

Page Symbol Sub-unit

27 Li Frame (main shaft bearing), FG 111

Nr. 2 EP

28 Li
Nr. 2 EP
Auxiliary equipment shaft, FG 131

CLP
29 680 Warp let-off with and without sight glass, FG 211

CLP
30 680 Warp let-off for warp beam in raised position, - terry, FG 215

31 Li
Nr. 2 EP
Back rest roller bearing left/right, FG 231

32 Li Warp tensioner, - terry, FG 233

Nr. 2 EP

CLP
35 680 Cloth take-up, FG 311

36 Li Press rollers, FG 321

Nr. 2 EP

CLP
37 680 Cloth wind-up drive, FG 331

CLP
38 680 Cloth beam bearing, FG 332

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Quarterly lubrication (contd.)

Page Symbol Sub-unit

CLP
39 680 Positive shaft drive - SAW, FG 441

41 Tape overwind, left and right, FG 532

Special

CLP
43 680 Colour control, FG 541

44 Li
Nr. 2 EP
Weft control, FG 544

45 Li Sley, FG 622
Nr. 2 EP

46 PAO HYP GL-5 75W-90 Tucking unit, left and right, FG 711

47 PAO HYP GL-5 75W-90

Tucking unit drive housing, FG 711

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Quarterly lubrication
Frame (main shaft bearing), FG 111

Li
Nr. 2 EP
2x C

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Quarterly lubrication
Sub-unit shaft, FG 131

Li
Nr. 2 EP
2x C

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 Quarterly lubrication
Warp let-off with and without sight glass, FG 211

CLP
680

CLP
680

CLP 25 mm
680

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 Quarterly lubrication
Warp let-off for warp beam in raised
position, - terry, FG 215
CLP
680

CLP
680

CLP
680 25 mm

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Quarterly lubrication
Back rest roller bearing left/right, FG 231

Li
Nr. 2 EP
2x

Li
Nr. 2 EP
2x

Li
Nr. 2 EP
2x

Li
Nr. 2 EP
2x

Li
Nr. 2 EP
2x

Li
Nr. 2 EP
2x

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 Quarterly lubrication
Warp tensioner, FG 233

Li
Nr. 2 EP
2x

Li
Nr. 2 EP
2x C

Li
Nr. 2 EP
2x

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 Quarterly lubrication
Warp tensioner - terry, FG 233

Li
Nr. 2 EP
2x
34
32
30
28
26
24
22
20
18
16
14

Li
Nr. 2 EP
2x C

Li
Nr. 2 EP
2x

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 Quarterly lubrication
Actively controlled warp tensioner, FG 233

Li
Nr. 2 EP
2x C

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Quarterly lubrication
Cloth take-up, FG 311

CLP
680

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 Quarterly lubrication
Press rollers, FG 321

Li
Nr. 2 EP
1x

Li
Nr. 2 EP
1x

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Quarterly lubrication
Cloth wind-up drive, FG 331

CLP
680

CLP
680 2x

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 Quarterly lubrication
Cloth beam bearing, FG 332

CLP
680 D

CLP
680 D

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Quarterly lubrication
Positive shaft drive - SAW, FG 441

CLP
• 680 2

CLP
680 2

CLP
680 2

CLP
• 680 2

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Quarterly lubrication
Positive shaft drive - SAW, FG 441

CLP
680 2

CLP
680 2

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Quarterly lubrication
Tape overwind, left and right, FG 532

Machine position 0°

m
62 m

Special
1x C

62 m
m

Special
1x C

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Quarterly lubrication
Tape overwind, left and right, FG 532

Special
1x C

Special
1x C

Special
1x C

Special
1x C

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Quarterly lubrication
Colour control, FG 541

CLP 13 mm
680

CLP 13 mm
680

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Quarterly lubrication
Weft control, FG 544

Li
Nr. 2 EP
1x

Li
Nr. 2 EP
1x

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Quarterly lubrication
Sley, FG 622

Li
Nr. 2 EP
2x C

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Quarterly lubrication
Tucking unit, left and right, FG 711

Caution! The oil must be changed three

months after commissioning.
Then change once a year.
(See "Annual Lubrication")

22 mm
PAO HYP GL-5 75W-90

22 mm
PAO HYP GL-5 75W-90

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Quarterly lubrication
Tucking unit drive housing, FG 711

Caution! The oil must be changed three

months after commissioning.
Then change once a year.
(See "Annual Lubrication")

PAO HYP GL-5 75W-90 D

35 mm

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Annual lubrication

Page Symbol Sub-unit

50 Li
Nr. 2 EP
Warp beam bearing - SAW, FG 221

51 Li
Nr. 2 EP
Weft thread brake, FG 546

52 PAO HYP GL-5 75W-90 Tucking unit, left and right, FG 711

53 PAO HYP GL-5 75W-90 Tucking unit drive housing, FG 711

54 PAO HYP GL-5 75W-90 Selvedge cutter - terry, FG 731

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Annual lubrication
Warp beam bearing - SAW, FG 221

Li
Nr. 2 EP
2x

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Annual lubrication
Weft thread brake, FG 546

Special
G C

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Annual lubrication
Tucking unit, left and right, FG 711

0,3 l
PAO HYP GL-5 75W-90 D

0,3 l
PAO HYP GL-5 75W-90 D

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Annual lubrication
Tucking unit drive housing, FG 711

0,1 l
PAO HYP GL-5 75W-90 D

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Annual lubrication
Selvedge cutter - terry, FG 731

0,1 l
PAO HYP GL-5 75W-90

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Lubrication every two years

Page Symbol Sub-unit

HLP
56 32 Back rest roller bearing left/right, FG 231

57 PAO HYP GL-5 75W-90 Circulation system lubrication - terry/ plain, FG 962

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Lubrication every two years
Back rest roller bearing left/right, FG 231

HLP 0,25 l
32

HLP 0,25 l
32

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Lubrication every two years
Circulation system lubrication, - terry/plain,
FG 962

PAO HYP GL-5 75W-90

JM with terry JM without terry

MB
SP [l] EP [l]
140 23,7 19,5
170 26 21,9
190 27,6 23,5
200 28,4 24,3
220 30 25,8
240 31,5 27,4
260 33,1 29
280 34,7 30,5

MB= machine width

JM= Jacquard machine
SP= dobby
EP= tappet motion

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Lubrication every three years

Page Symbol Sub-unit

CLP
60 680 Warp let-off with and without sight glass, FG 211

CLP
61 680 Warp let-off for warp beam in raised position, - terry, FG 215

CLP
62 680 Cloth take-up, FG 311

CLP
63 680 Cloth wind-up gear, FG 331

CLP
64 680 Colour control, FG 541

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 Lubrication every three years
Warp let-off with and without sight glass,
FG 211

CLP 0,6 l
680

CLP 0,6 l
680

CLP 0,6 l
680

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 Lubrication every three years
Warp let-off for warp beam in raised posi-
tion, - terry, FG 215

CLP 0,6 l
680

CLP 0,6 l
680

CLP 0,6 l
680

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Lubrication every three years
Cloth take-up, FG 311

up to WM no. …4797

CLP 0,8 l
680

from WM no. 4798 onwards

1,3 l

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Lubrication every three years
Cloth wind-up gear, FG 331

CLP 0,3 l
680

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Lubrication every three years
Colour control, FG 541

CLP 0,3 l
680

13 mm

CLP 0,3 l
680

13 mm

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