esting a cay. oan Ra ce nly We cane thar Imperfections in thermoplastic welding joints; features, descriptions, evaluation ‘The gutting registors and describes faults in thermoplastic ‘acing fonts wn the an of making poseiie a generally vals swahuabon wen consideration being given 10 gaded qualty reauaremarts The escription of the faults i¢ based on the terminolooy rogdaiod in DIN 32802. 1 specie laut are te be excused of kept within Imi whan walcing joins are. produced thin can be emphasiced by ‘asaication into ene of hw evaluation groups. “The application ofthe gudaine and the measures necessary or ls fttmert cen, for examle, be lid down by legal regions {oy gnerty tected ts of engoereg or be equa nthe a dveyageemens. 1.1, Welding processes Faunsin the fatowing wecing processes are Goat war: ‘Abbreviation Table No. Hs HO. Hw WE wz Heates too tut walang Haste tal socket woisng Elect tuon walang Het ga tan welding Het gat rawing weksing Het gas exrusion wecing Pc’ PCH PyoU PVF ‘Tha application of tha Quideina for welding cre tharmaplasbe plasicn mst be agrood soparatly between the customer and {ne manufacturer. ‘hs stator ran bon crn py owe o evens oes SV Ece cede repairer meet er ary ay Rejecach a mnel ete cotta mpiaserots ptr cay and shar heron or hale Se oid Te Seeacher te Low requirements for aately andor ceryng capecty ‘The requirements to be laid dawn for the welding joins on a shoul in each cane be recite Yo those which are Praccabe with feloronce to bie loca stuaton or nocessary |Approptate Io the apacaon. 22 Cree for enabishment In the establishment of the evaluation groups the following factors, among others, should be taken into account type otsvecs (brexampie static, dynamic) ~ matenal (er erage viscous, brite) = operating conations (br exampe stationary, changing) = production {lor example workshop, constriction ste ‘coneraned postion) ~ potential danger (for earn Gases, fds dangerous when mxed with wate) 3, Requirements for welding joints 31 Quay features for carrying out of wkd (Tabies #8) The requirements for keeping a wale jont winin a paricuar quay grace are classited bythe evaluation oroups In he majority of cases concems requrements for me caning Gut wih spect fetures and deserbing them wth ‘eleronce 19 ‘he vernal and extern slate ofthe jue By using Tebies 1 10 5 It is possbie Jo lay down speciic exquremenis or he quality of wena. ie iniicual features, | @. tough the type anc exert of ‘ho lauts, a evidusl evaisaen ‘of woking jams can Be Lncerakers a tore (fr example as part oF te acceptance: ‘Procedure forthe component. cxpieenton ee (DVS, Technical Commitee, Working Group "Plastics, Weiing and Bonding” (nse n: DS-ring Grit 0. Bor 10186, 40010 Dusecor Geary Prone: + 49(}20 118810, Tee: + 48/021 17S91-180Pope 2te OvS22004 22 Requirement or characteristics ‘Ths covers all atonal data such as: ~ deformatin reistance (ior exampte weiing tact ~ ptasecty lor examote bending angle to cracking) = resistance to chemical attack for example resistance factor) 33) Requirements for ater estment In certain casas, it can be necessary to process the completed ‘waidig ont. ‘This can tate placo, arnong aha cases, in the event of Recuiraments, tor Jones are tbe defined in the Gecumersion whic Ding for maréacry nas wring rr, wet ager), i tear oe OVS no. As a nue ii sufficent to identity @ weld in accordance wih fotowing example: wevat wtere WZ = abbrevinton fr the welding process, Swelling symbet and dimensions evaluator group code ‘Should al me welding pints on a component come uncer the ‘sane evaluation group hen I can be enfared ma space proved ‘orthis purpoee onthe drawing Example: All welding joirts as per evaluation group IOVS 2202, Pant “Tests mustbe carried out on the welding nts ofthe component ‘Specite chaacterstes can also be vented on test peas atsch ‘are manufactured under comgarable condiions. “The natura and extent of the tests together wit ther timing are to be agreed batwean he customer aed tha manastrer The tat resuts are tobe documented stabs fom, “The test result forms the basis for fe classitcation of welding joins Into one of te tree evaluation guns, In accordance wit ‘Tables 1 to 5. The lest ropes should be used lo determine points where fhe result does net correspond wih the Fequremants Stould the Component oringiviual welding jonis fol eorteapend Io the evaliaion grou specited (Section 2 1) then oF they may be touched up. Touching wp tau welding flats Jn eo far ag the inspector consisecs 8 possite, tauty woking [pits may be experty touched up, as long as lechnical rues are ‘schered to. The purpose of touching up operations is fay te ‘Saini wa fai Said cos 8S repeat. hecossary, te Tests should De Getermited by edcitonel test procedure say 522 Overapping tute [Should tho: oF more type of fauite ance slmutaneausiy on ors, thie can Irerosee the afect ofan india! lat ‘Tests shoul then be cared out to asceran whether tre welded {eit st meets te requarements iad down cr whether resticsons have to be imposed as regards safety enc quay standords because ol fe scoumulaton of faults." Under cetan Ccreumstances, the component or is waking joints should be r- ‘lassie iio anctner evaivaion group. Should he requrements not be met and shoud touching up rot be possible then the manulacturer shoud produce a special ‘document on te usability ofthe component The customer and the manuiaciurer are to reach agreenen in good tne on the ‘ure, extol ard evaluahon o! Ma aasument 7 Other standards appiying DIN 1016") Welding plastic; Processes, Part 3 IN 32.502" Faults in wolsng joints on pistes ~ Classification, designation, dariicaons ‘Aloo the guatinas and specications of volume 68/V ol the DS Polabook. tegether with any publications of the OVS 22 series Which have appeared in te meanime (all in the most recent ‘versons).Page 3 OVS. 2200-1 cessive and sharp elged wang fash tar partor at of wold tangthPage 4to OVS 2002-1Page Sto OVS 22021 aa Taal talon dio inaaticent metongPage 6 OVS 2202-1‘Tame, Foraotzing, [23 | Bow omaaly gpg 2a | Boe ioincomplete serio cr Internal state of joints connecting straight pipe sections, branches or driing ftings Tocal, extensive, wal or ‘Sreula’ channel eematon, ‘or example ue to roth bn pe ace = Gvalty or doormation of ‘ioe or fing ~ Shameter ‘exceeded on pipe or fing = fauty mechanic, ‘reatment = pipe anes dp T Ret perms Tot permissiblePage 810 OVS 2202-1Page @10 OVS 2202-1 Toeaiy pormieaio ‘nied raerbers dass0.158 bara 2 mm Tonteucuy ‘pormesie # Oissasso4s = ermsie Ossass06s ZZIKS @ | Mieraicn of ont ces Page 1010 68 2000-4Peatee Peeniaatie i! re03se Page 11 te OVS 2200-4 rte. Fortstzng‘Sra wolaed pores Resoos- o | Pores and pore ‘owe prs t Restos Pores and gore rome permet Nesois's Page 1210 vs 2202-1 ae Laeiets enters: aasso1s fata Ten Femassiet | Fermestio® | Pormastie # roi asz028 $2028 pamax 2mm | tutmax 3mm | butmax 4mm Coninaasy | Caninoously | Continaoushy permssiie# | permisebiet | permet Qtesaeco4s |O0sesass05s |Ocsss05s parmax.oram | ta max Ser | bulmex 12 rm ot pemniasbie jpermisatia | Conimacusy inamalimombere | permite absSmm Sos Simm Natperienbia Not permissibie | Loealy permis ‘er ledled numbers fseso1s bat max 1 mm Page 13 OVS 2200-1Page 14 1008 2208-4 ‘2 Agpun: Pers hw on tn lt wen pen made hom PE a PE"“metanges» Son wba maha wher een DVS 257 Pts Ya?