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ES MDSP Mastery
Machine Design Review
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Machine Design Review
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MDSP PART 1 TAKE HOME SOLUTIONS ES MECHANICAL ENGINEERING REVIEW 2. What is the maximum load can be on the column, if the cross sectional area is 144ft? and compressive stress exceed 200 psf. A. 20 kips ; B. 22 kips G. ® C. 28.8 kips D. 32.5kips F 2. An iron column of annular cross-section has an outside diameter of 200mm and is subjected to a force of 7SKN. Find the thickness of the wall if the allowable compressive stress is 1OMPa A 115mm 8. 1275 mm aa ©. 1071mm D. 135mm3.,A steel tie rod on bridge must be made to withstand a pull of $000 Ibs. Find the diameter of the rod assuming a factor of safety of S and the ultimate stress of 64,000 psi? A. 0.876 in 2 ne 6:: EF ©): Guo ae Fs D. 0.971 in Ou . F pecan rs Tg? ta 4,007 Sono Ile Sy td 4 4. A simple beam 12 ft long is to support a concentrated load of 10 kips at the midpoint with a design factor of at least 2.5 based on yield strength. What section modulus of the lightest steel (AISC C 1020, as rolled) I-beam can be used considering and factor of safety of 2.5? Sy = 48000 psi A. 18.75in? B. 12.75in? C. 10.75in? Cus 5. Compute for the polar section modulus of a solid shaft with a diameter of 10.16 cm. a. 209.5cm3 2p rs b. 205.9cm*3 'G 3 > c. 209.5cma4 G(w.c) = |205.925 em d. 205.9 ema4 \G HRGNERIGAL REVIEW Contact: 930-215-70666. Calculate the moment of inertia and polar moment of inertia of a 3.5 x 3.5 in square. st 3.5" | \1251 in” Isquare = RD 72 REVIEW st 3.5? Eon] Cx » 38. Bon" Isquare = —& 7. A tie-bar of rectangular section 150 mm broad by 25 mm thick is subjected to a pull of 300 kN applied at 5 mm off the center of the thickness of the section. Calculate the maximum stress induced at the outer skin. 167 Mpa 175M ESENERIA = ve REVIEW het 156 Mpa rac 08102157065 Sz 300,000N_ | (Gneorsh~ (Fm) 176 MPa ere ot (on) s+ f+ a (em) =) Oey ae 8. A.10 inches long and 1 1/8 in steel bar is welded between two supports. If the bar is installed at a temperature of 70 deg. F, how much stress is induced if the temperature increased to 130 deg. F. The coefficient of expansion for steel is 6.7% 12060 psi 11340 psl 6,- Ex aT . 12450 psi . 13450 psi : Geneve) (61-10) (v-») 79. A 6 inches diameter rivet undergoes a shearing force V = 1750 pounds. Find the average shear in the rivet. A. 15.5 kg/cm? B. 37 ke/cm? ct: C. 61.9 kg/m? Aso fe + 1D. 4.345 kg/cm? 750 5 108% Yen" 2 14.3 po Ley on = 4.345ks fem! 110, Two masses of 100 kg are suspended by wires that are five mm in diameter. One wire is of aluminum ‘and the other is of steel. The wires are ten meters long. How much lower will the mass held by the aluminum wire be? 321mm |. 4.83 mm 5.63 mm re ee “ure be $2 Sef nfo age n(z z = toxtsy (Oxnon) |! 22 x10 EG-y ~ AG = AB amy 11. Compute the shear modulus for steel with modulus of elasticity 30x 10° psi and Poisson’s ratio of 0.28. 11.7% 108 psi . 12.5% 108 psi Baxi pt G=_E 2 City) Bo xo" pal 2 Ct0.20)12. A simply supported wood beam has a rectangular cross section of 50-mm wide and 100-mm deep. A concentrated load rests at the midpoint ofits 4-m span. Find the allowable load if the allowable tensile stress is 8.3 Mpa. 654N 500.N 41,500N 692N M= FL. 4 Siw B:3 Ya = G (ee) ase 13. Calculate the deflection of a steel bar to resist the impact of 650 Ib weight dropped through a distance of 7 inches. The bar is made of steel and is 16 inches in length. Assume a design stress of 24,000 psi. 0.0121 in oo . coe Ss FL 14. A cord 3 m long is coiled around the axle of a wheel. The cord is pulled with a constant force of 40N. When the cord leaves the axle, the wheel is rotating at 2 rev/s. Determine the moment of inertia of the wheel and axle neglecting friction. a. 152 b. 258 ©. 1.63 d. 13515, Determine the torque that can be applied to a 1-in. diameter circular shaft if the shearing stress is not to exceed 8000 psi. a. 1570 in-lbf b. 2250 in-Ibf c. 3250 in-lbf d. 1250 in-lbf 16. Determine the angular deflection in degrees of SAE 1040 steel shaft in a length of meter. The shear stress is 69 MPa, shaft diameter is 62 mm and steel modulus of elasticity is 79.3 GPa. a. 0.5223 b. 0.125 c. 0.804 Cae Rae ey d. 0.991 Ch aan oe PERC) ra (ees) (F a) (CoE) 17. Asolid steel shaft having a diameter of 3in. Twists through an angle of S deg in 20 ft of length because of the action of a torque, Determine the maximum shearing stress in the shaft. 1. 6545 psi . 6232 psi 6444 psi SHORTCUT FORMULA : . 5250 psi S21) = GeD Se(2x20r-u5) = ‘i or Ss= G544.98 ps! (+) a18. A 20 feet steel line shaft has no bending action except its own weight. What power in hp can the shaft deliver at a speed of 360 rpm? Consider that the torsional deflection will not exceed 0.08 degree per ft. length. 150 hp 100 hp 200 hp 50 hp 19. A line shaft with a power of 100 kW at a speed of 1200 rpm had a rectangular key Used in its pulley connection. Consider the shearing stress of the shaft to be 40 MPa and the key to be 200 MPa, determine the width of the rectangular key ifit is ‘one-fourth of the shaft diameter. a. 11.65 mm b. 21.32 mm ' c. 35.44 mm fst: d. 10.66 mm TN 20. A4 inches shaft using a flat key whose width is 1 inch is transmitting a torque of 63,000 in-Ib. If the design shearing stress is 5000 psi, the safe length a. S.2in b. 6.3in c 15in d. 7.4in 2T _ 2(63000) Side =A ions Z REVIEW Montact 0910-215721. A flange coupling has an outside diameter of 200 mm and connects two 40 mm shafts. There are four 116 mm bolts on a 140 mm bolt circle, The radial flanged thickness is 20 mm. Ifthe torsional stress in the shaft is not to exceed 26 MPa, determine the shearing stress in the bolts if uniformly distributed. a 5Mpa b. 5.2Mpa & 5.8Mpa 4. 62MPa 16T Ss=—3 Ss ar ngAg! BRGNENAS Z REVIEW contact: 910-215-786 22. A cast iron flywheel is rotated at a speed of 1200 rpm and havi 1 foot. If the weight of the rim is 30 lbs, what is the centrifugal force? Use factor C 1 a mean rim radius of 1 a. 14,8001bs b 14382 bs ©. 14,860 Ibs Fo = mrw 4 arabs Fe = GORGE HE) ay 32.2 We-rfe Tog 4 REVIEW Contact: 0810-2157861 23, A high alloy spring have squared and ground ends and has a total of 16 cols and modulus of elastcty in shear of 85 GPa. Compute the Wahl factor. The spring outside diameter is 9.66 cm and wire diameter is 0.65cm. a 25 bua De-4y c. 176 gar Goby, 4 133 ae dw 3 EROMS iste o-
( Gomme wt) S0mc Lko 16,000 So ) +8, af S$ wegen REVIEW39. A punch and die is set to punch a" in. hole in a 3/8 in. thick plate. Ifthe ultimate shearing stress or strength of the plate is 50,000 psi, what force will be require? A. 420001» B. 90001» _ oF ¢. 400015 Sy * © sno0r “Td "G@)) Fe 44,1786 wy 40. A 2-ton weight is lowered at a constant acceleration of 2 fps*2. What REF (reversed effective force) of the cable stress in lowering the load ? A. 248.45 Ibs 321.45 Ibs 7% 432.75Ibs 124.45 ibs REF= ma as (24 Fi (7) z = 248.48 ey 41. If there 430 persons occupying the whole building other building than the first floor, how many elevator are required? eege 2 4 3 1 ZB peview42. What is the cutting speed of a 12-in. diameter milling cutter tuming at 190 r/min? a. 29mis b. 4.5m/s ©. 1.8mis d. 3.5mis \y- TON aT (erste « a ley ite Buy eam 43. A900 mm cantilever spring is composed Of 6 graduated leaves and one extra full length leaf. The leaves are 45 mm wide ang the spring deflects 74 mm when the load of 2 KN is applied calculate the thickness of the leaves? Note: E= 200 Gpa, 154mm fae a 850mm t3E(2ng + 3ny) 4 7.8mm 44. Compute the addendum of a20 deg. Full-depth involute spur gear with diametral pitch of 5. a 40 @ » < .10 | 4. 30 a= _ | Poe Oy HRSHERISA REVIEW eee,45. What is the Frequency of oscillation of a body if its mass is 0.015 kg, and spring constant of 0.5 N/m? a. 6h = \ : bam fms Fess =o = 0-92 i) © am 46, The mean coil diameter of a helical coil spring is 1 inch and a wire diameter of 1/8 inch. Compute the curve correction factor of the spring. aaa @ kK = 4C-1 4 0.615 b 1.414 7 TO} —— © 1a a 11436 S REVIEW aur 47. A punching machine flywheel accelerates from rest at S rad/s? . How many revolutions does it make in 5 seconds? 1054 ev Lat? eet tb 9.947 rev Se vet + sat BA2rev 2.45 rev 8+ t+ tut® a = 0+2)0) = 62S yh x lev amr, = 4.444 ~Yy St wean, p REVIEW48, The flywheel on a press rotating at 100 rpm is slowed down to 90 rpm during a punching operation that Tequires 1 second for punching portion of the system cycle. Compute the angular deceleration in rad/sec-sec the fiywheel undergoes. Given the angular velocities for 100 rpm is 10.47 rad/sec. And for 90 mph 9.42 rad/sec. a 426 a b. 453 = Wr - We 49. A mechanic uses a pulley system to raise a 120-Ibf load 12 ft from the ground. For job to be done, he needed to exert a force on the rope equivalent to 40 Ibf through a distance of 38 ft. Calculate the work the mechanic must do. A. 1440 Nem . 1952.8 N-m . 480 ft-lb Ws: Fd D, 1920 felb = 120lbe % I2pt = (thee x 1.3567 Ibe Y = (4952.9 To W 50. Compute the speed of the gear mounted on ‘$2.5 mm. diameter shaft receiving power from a driving motor with 250 Hp. A. 2182rpm 5 - P— power transmitted(hp) 2265 0m Ps ADL D—shaft diameter (in.) © 2071 19m k-80 (main shaft) D. 2341 rpm i584 esa 25 = N(35K< k-38 (Short shaft Cx
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