Technical Data Summary

35-8-5 Cementing Unit

Diesel powered offshore skid
The Model 35-8-5 is a diesel-powered, skid-mounted • AVAILABLE MIXING OPTION – 3 types of
pumping unit designed to accomplish every mixing system available: PSM (Precision
cementing job from surface pipes to deep liners. Slurry Mixer), RSM (Recirc. Slurry Mixer),
Incorporated in the basic unit design is a RAM (Recirc. Averaging Mixer).
hydraulicdriven recirculating mixing system which
provides excellent slurry density control and slurry Features
consistency over a wide range of densities. • Redundant critical components
• High-energy recirculating mixing system
Applications • Automatic cement control II system Wide
• Offshore cementing range of mixing rates
• Deep water • Versatile pump plunger configuration
• Harsh environments • Minimum operational risks
• Well control
• Pressure testing

Benefits
• WORKING ENVELOPE - The 35-8-5 unit fits
into an envelope 8 feet wide and 20~25 feet
long. Total required floor space, including
maintenance space, is less than 290 square
feet.
• PRECISE DENSITY CONTROL - The 35-8-5
is capable of mixing pump-able slurry with a
proven accuracy of better than ± .1 pounds The 35-8-5 unit’s control and monitoring systems provide precise
control of job parameters, real-time job data acquisition, and
per gallon. postjob analysis.
• LOW MAINTENANCE REQUIREMENTS -
The rugged, simple approach to mixing, few
moving parts in the mixing system, and the
backup systems available make this unit
extremely maintenance-free.
• HEAVY WEIGHT SLURRY MIXING
CAPABILITY - Cement slurries up to 22
pounds per gallon can be mixed with this unit
at rates exceeding 4 barrels per minute.
The BJ Pacemaker™ positive displacement triplex pump is the only
• HIGH-RATE MIXING CAPABILITIES - High cement pump that can be reconfigured by changing the plunger
water content slurries can be mixed at rates diameter onsite without needing to change the entire fluid end. The
exceeding 10 barrels per minute. Provides change can be performed in a few hours without any cranes
precise density control and slurry consistency needed.
with a proven accuracy of better than ± 0.1 Standard Configuration Performance
pounds per gallon. Plunger Size 4½-in. plungers
• EASE OF OPERATION - The power shift Maximum working pressure 10,000 psi (735 bar)
transmissions, the extremely simple mixing Maximum pumping rate 10 bpm
system, and optimum placement of controls Operating temperature 85°F (29°C) @ 500 Ft
makes this unit easy for a cementer to Horsepower 960 BHP @ 2100 RPM
operate. Provides easily interchangeable Slurry density maximum 22 ppg (2.63 g/cc)
pump plungers Optional working pressure 15,000PSI w/ 31/2”
• DUST FREE MIXING - A dust prevention plungers
coupling located between the heavy-duty Skid Dimensions
surge tank and the separate off-skid mixing Type PSM RSM RAM
module allows essentially dust-free mixing.
Length 19.8ft (6m) 21ft (6.4m) 24.8ft (7.5m)
Width 8ft (2.4m) 8ft (2.4m) 8ft (2.4m)
Height 9.5ft (2.9m) 9.5ft (2.9m) 9.5ft (2.9m) • The totally enclosed power end incorporates a
Min Room ft (m) 11.5ft (3.5m) 14ft (4.3m) force fed, filtered lubrication system.
Min Space 585sq ft. 168sq ft. 290sq ft.
Weight 34,000lbs 39,650 lbs. 44,000 lbs Optional Plunger Size
*Units can be disassembled to fit through 5-ft by 7-ft
openings for installation if required
Plunger Maximum Working Maximum Flow Rate
Combined
Available Auxiliary Equipment Diameter Pressure Rating Unit at 450 RPM

• Back Pump Skid (Recommended Maximum)

• Liquid Additive System

Cu.M./Mi
• Diesel & Hydraulic Tank PSI Kg/cm2 Gal/Min. BBL/Min n
Inches mm
• Sound Enclosure Main Component Features

Engines: 3-1/2" (88.9) 15,000 1050 428 10 1.62

• Two (2) 8V71N Detroit Diesel, rated 670 BHP 4" (101.6) 12,500 879 558 13.2 2.12
4-1/2" (114.3) 10,000 703 706 16.8 2.68
combined. 5" (127) 8,500 597 872 20.8 3.3
• 600 – 2100 RPM variable speed
• Air starter, spark arrestor muffler, emergency
shutdown. (Refer to enclosed literature, "Pacemaker Triplex Pump
Specifications and Performance Data" sheet.)
Transmissions and Drive Lines:
• Two (2) Allison CLT 750 DRD
• Spicer heavy duty, universal joint type drive
line components.

Cooling System:
• Extra capacity radiators and heavy duty belt
driven fans
• Four (4) Heat exchangers for transmissions'
lubrication fluid and pump oil lube system.

3.5” Plunger Performance Curve

High Pressure Pump:

• Two (2) BJ PacemakerTM horizontal triplex
plungers. Option 3 - 5" standard plunger size
• The forged alloy steel monoblock fluid ends
with replaceable suction and discharge valves
and hard metal coated plungers for pumping
inhibited acid, cement slurry, sand laden
fluids, brine or any similar fluids required for
oil well service operations.
• Heavy duty power end of 575 BHP maximum
4.5” Plunger Performance Curve
intermittent services.
• 4.01:1 helical reduction gears for optimum
matching of the pumps to the power source.
Mixing Water Pumps:
• Two (2) 3”x4” Centrifugal Pump
 • Hydraulic Driven from Transmission Power Mixing 2 bbl 8 bbl 25bbl – 4.5
Take Off (PTO) Tank Primary, 20.5
Averaging
Displacement Tank: Back-up Electric / Hydraulic Driven, N/A
Pump 4x6 Centrifugal Pump
• Two (2) 10 bbl stainless steel compartments
Mixing
• Calibrated barrel marker +/- 0.2 ppg +/- 0.1 ppg
Accuracy
• Application for mud, sea water and drill water Surge 70 cu.ft surge tank, when hooked up to the
input manifold and overflow risers. Tank mixing module by means of the dust control
coupling, allows essentially dust-free mixing
Unit Manifold: Typical - 10.5 BPM @12 ppg
• Low pressure suction manifold has an Mixing - 7.5 BPM @16.4 ppg
arrangement of valves to permit either pump Rate - 4 BPM @21 ppg
to withdraw fluid from either compartment of Instrumentation:
the displacement tank or from an outside • Two (2) Martin-Decker EZY-VUE pressure
source. gauges with 6" dial face and 15,000 PSI
pressure rating (or equivalent).
• High pressure discharge manifold displace
• Rate-volume indicator system for each pump
slurry into either displacement tank
skid.
compartment or pump fluids as required on
• BHI Automatic Cement Control (ACC II) for unit
well servicing, cementing, or workover job main control.
procedures. This discharge manifold is rated
• A 15,000 PSI Pressure Chart Recorder Martin
to 15,000 psi WP with figure 1502 connection
Decker with Pressure Gauge assists for testing
and valve.
lines (or equivalent).
• Control panels with built in tachometers, oil
pressure, oil temperature, water temperature
gauges.
• Microplex and Visiplex monitoring system,
which monitors pressures, flow, stages and
elapse time which can be printed. The data is
stored and can be replayed or downloaded to a
computer.
• Pneumatically operated valves, cement knife
gate valve controls, mixing water control
valves, slurry density and hydraulic pressure
gauges.
Slurry Mixing System: • All control panels and control functions are
Type PSM RSM RAM centrally located on an elevated operator
Recirc. 4x6-14 Centrifugal Pump Two Slurry control walkway so that one cement operator
Pump Cent. Pumps can monitor and operate the unit.
PACEMAKER ® TRIPLEX PUMP
SPECIFICATIONS AND PERFORMANCE DATA
FOR INTERNATIONAL SALES AND SERVICE
Fluid End Model STANDARD (SFE) LARGE (LFE)
Plunger Diameter - Inches 3-1/2 4 4-1/2 5 5-1/2 6
Plunger Diameter - mm 88.9 101.6 114.3 127.0 139.7 152.4
Fluid End Part Number D120269 D129945
INTERMITTENT SERVICE
Working Pressure (Max) kg./cm2 1050 879 703 597 492 421
PSI 15,000 12,500 10,000 8,500 7,000 6,000

Displacement at * Liters/Min 810 1056 1337 1650 2002 2377

450 RPM of Crankshaft BPM 5.0 6.6 8.4 10.4 12.6 15.0
Displacement at * Liters/Min 540 705 891 1101 1332 1586
 300 RPM of Crankshaft BPM 3.4 4.4 5.6 6.9 8.4 10.0
Displacement at * Liters/Min 270 353 446 551 666 792
150 RPM of Crankshaft BPM 1.7 2.2 2.8 3.5 4.2 5.0
GENERAL DATA
cm2 62.1 81.1 103 127 153 182
Plunger Area
in2 9.62 12.56 15.9 19.6 23.8 28.3
Liter/Rev 1.80 2.35 2.97 3.67 4.44 5.28
Displacement *
Gal/Rev .475 .620 .785 .968 1.170 1.390
TORQUE REQUIRED AT COUNTERSHAFT per DISCHARGE PRESSURE
*Pump kg - m /
.740 .967 1.224 1.511 1.828 2.176
Gear kg / cm2
A 4.06:1
Ratios lbs - ft / .377 .492 .622 .769 .929 1.104
Available PSI
*95% kg - m /
Volumetric .957 1.250 1.583 1.954 2.364 2.814
kg / cm2
Efficiency C 3.13:1
lbs - ft / .489 .639 .809 .998 1.208 1.430
PSI
FORMULAS TO CALCULATE UNIT PERFORMANCE:

FLOW: LITERS / MIN = ENGINE RPM X DISPLACEMENT LITERS/REV.

TRANS. RATIO X PUMP RATIO

FLOW: GPM = ENGINE RPM X DISPLACEMENT LITERS/REV. GAL/REV TRANS. RATIO X PUMP
RATIO

HHPM = 2.222 X Cu.Meter/Min X kg/cm2 ;HHP = GPM X PRESSURE (PSI) / 1714 = 0.0245 X BPM X PRESS. (PSI)

PRESSURE kgs / cm2 = ENGINE TORQUE (at RPM) kg-m X TRANS. RATIO X MECH EFFICIENCY FACTOR
TORQUE REQ’D at COUNTERSHAFT kg-m / kgs / cm2

PRESSURE (PSI) = ENGINE TORQUE (at RPM) lbs-ft X TRANS. RATIO X MECH EFFICIENCY FACTOR
TORQUE REQ’D at COUNTERSHAFT (lbs-ft/PSI)

MECHANICAL EFFICIENCY FACTOR = 0.90