Introduction PDF
Introduction PDF
RCC RCC
RCC syllabus – GATE ( also for ESE )
1. Basic properties 6. Beams & Lintels
REINFORCED 2. WSM – concepts 7. Slab
(SRB) 8. Column
CEMENT 3. LSM -concepts 9. Pre-stressed Concrete -
CONCRETE 1. Singly Reinforced
1. Material prop.
2. Doubly Reinforced
2. Analysis of stress
3. T/L Sections
3. Losses
M K SINGH 4. Shear and Torsion
4. Slope and Deflection
Ex IES, Rt SE, CPWD 5. Bond & Dev. length 5. Design of PSC
Faculty - IES Made Easy member
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1. CEMENT Concrete Cement Concrete =
Cement Mortar = cement + sand + water
cement + sand + water + stone aggregate + admixture
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RCC 3. Compressive Strength of Concrete RCC Concrete Cube Mould and Cube
casted for day to day quality control
1. Compressive Strength of 150mm size cubes
on 28th day after casting is considered as at Site:-
Characteristic Strength of concrete (fck).
2. In India - Compressive Strength of concrete
is obtained by - testing 150 mm concrete
cubes in compressive testing machine.
3. However Cylindrical concrete sample of
150mm dia and 300 mm height may also be
used.
4. Strength obtained using cylinders are less
than that obtained using cubes.
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FAILURE
MODES IN
CYLINDER
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RCC Compressive strength of concrete RCC No of Samples required :- for day to day testing at
Site
2 / As per IS: 456-2000---- 1 Sample = 6 Cubes
• Minimum Number of Samples required during
concreting :-
• Quantity of Concrete (m3) Number of samples
1- 5 1 sample ( 6 Cubes )
6-15 2 sample ( 12 Cubes )
16-30 3 sample ( 18 Cubes )
31-50 4 sample ( 24 Cubes )
51 and above 4 + 1 additional sample for each
additional 50m3 or part
there of.
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RCC Example :- RCC Probability Distribution Curve for Testing of large number of Cubes (
Number of samples > 50 / 100 / 500 or more
• If 100 cubes are tested in compression and results
are arranged in an increasing order as follows :-
27.8, 28.6, 28.9, 29.4, 29.7, 30.3, 30.9, 31.4,
31.8
32.4, 33.8, 34.1, 34.7, 35.3, 35.4, 35.9, 36.1,
36.6
---------------------------47.6, 48.3 N/mm2.
In this case :-
- 5% cube test results are < 30 N/mm2. 95%
RCC RCC
Probability Curve of concrete Cube test
• Mean Strength (fm) : -
Average value of strength
of maximum frequency.
• Mean Strength (fm)
fm = ( fck + 1.65 σ )
frequency
1.65σ2
1.65σ1
fck fm fck fm
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Cube test Result – Pass or fail Characteristic strength
• The value of test result of three Cubes for M 30 grade
1. fck value should be read if larger number of test result
concrete tested on 28th day after casting are :- ( more than 100/ 200 / 500 …… are available).
• 31.5 , 33.0, 32.7 N/mm2 2. With more results we can understand exactly the
• Average strength =
𝟑𝟏.𝟓 𝟑𝟑.𝟎 𝟑𝟐.𝟕
= 32.4 value below which 5% results are obtained.
𝟑 3. In Testing we test only few samples like 3 / 6 / 9 /12
N/mm2
• If we get strength of different samples as above. samples….. Less number of test can not exactly show
• Are such samples of concrete acceptable for M what is fck value.
30 ? 4. IS code suggest Average of such small number of
results must be much higher than fck to assure that
95% results will be more than fck.
Result :-
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Acceptable or
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RCC Pr 16.1 (a) - Minimum average strength required for cubes RCC 2. As per 16.1 (b) / IS 456/2000 Page 30
fav (4 results) ≥ ( fck + 0.825 σ ) or ( fck + 3 ) - Maxm
Individual Test results of any specimen(Cube result)
Grade σ 0.825 σ fck + Rounded (fck + 3) Max add
0.825σ nearest 0.5 value ITR ≥ (fck – 3) N/mm2
M 15 3.5 2.89 17.89 18.0 18.0 18.0 3
M 20 23.3 23.5 23 23.5 3.5 None of the cube test result shall be less than (fck -3)
M 25 4 3.3 28.3 28.5 28 28.5 3.5
M 15 M 20 M 25 M 30 M M M M
M 30 34.125 34 33 34 4
M 35 39.125 39 38 39 4
35 40 45 50
5 4.125 ITR VALUE > 12 17 22 27 32 37 42 47
M 40 44.125 44 43 44 4
M 45 49.125 49 48 49 4 If any value is found less than (fck-3) – Test is failed.
M 50 54.125 54 53 54 4
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3. As per 15.4 of IS 456/ 2000 page 29. Example :-
The test result of the sample shall be • If three test results are :- 29.8, 35.1 38.6
average of the strength of three (3) specimen and 29.8+35.1+38.6
1. fav = ( ) = 34.5 > 34 – OK.
3
the Individual variation shall be not more than 2. all value 29.8, 35.1 38.6 > (fck-3) > 27 – OK
±15% of Average strength. 3. Max result is 38.6 so max (+)ve variation
If more the test result of the sample are Invalid. 38.6 34.5
=( ) x 100 = 11.88 % < 15% – OK
34.5
All values of test results shall be between 4. Minimum value = 29.8 so Maximum (-)ve variation
0.85.fav to 1.15.fav 29.8 34.5
=( ) x 100 = - 13.62 % <15% – OK
f +f +f 34.5
where fav = ( 1 2 3 )
3 Acceptable
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K SINGH 44
RCC Quality control at site- Cube test results RCC Quality control at site- Cube test results
– if only two samples are tested at site
– if 4 samples are tested.
Average Average ITR
samp Min Max samp Average of ITR Min Min Max
Grade cube 1 cube 2 cube 3 Strenth of 2 Min Variation Grade cube 1 cube 2 cube 3 Average Variation
le Range Range le 4 sample value Range Range
obtained sample value
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RCC Quality control at site- Cube test results RCC What if test result is not found OK.
– if five sample taken as one sample invalid
1. If Cube Test is failed :- Core Cutting Sample are taken and
Grade
samp
cube 1 cube 2 cube 3 Average
Average of ITR Min Min Max
Variation tested. If core test are found OK, Concrete may be
le 4 sample value Range Range accepted.
1 42 43 48 44.33 42 37.68 50.98 ok 2. If Core Cut sample also get failed :- Load Test is done.
2 48.1 49 37.5 44.87 37.5 38.14 51.601 INVALID 1. The structure is loaded with DL + 1.25 times LL for 24
M 40 hours – Deflection of structure is noted.
3 42 40.3 41.5 41.27 42.82 40.3 35.08 47.461 ok 2. Now load is removed and deflection is observed.
4 43.6 42 47.1 44.23 42 37.6 50.865 ok 3. If 75% of deflection is recovered in 24 hour - Concrete
may be accepted. Otherwise load test is done again
5 41 39 44.3 41.43 39 35.22 47.645 ok after 72 hrs.
4. If Recovery of deflection in 2nd load test is less than
Average not
strength 44
Average st
acceptabl
80%, the structure may be rejected.
< 44
required e
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RCC Two type of Mix – Nominal & Design Mix RCC Concrete Mixes
• There are two type of Concrete Mix
1. Nominal Mix 2. Design Mix
• (a) Nominal Mix :- shall be used
• for concrete less than M20 grade. – Pr 9.3 /
Page –23
• A fixed proportion like 1:2:4 or 1:1.5:3.
• show volumetric ratios of materials.
• Quality of materials used not considered.
• Used for rough concrete work in small
quantity.
• Assumed that desired strength shall be
obtained.
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Max Qty of water / 50 kg of cement for Nominal Mix – Table – 9 Nominal mix properties
/ IS code – Page- 23
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RCC Q :- For M40 Concrete Target Mean strength of Concrete for RCC Processes in Design Mix
Design Mix shall be. Standard Deviation shall be considered
5.0 N/mm2. 1. Select water cement ratio for desired strength using
already prepared charts.
a. 38.25 b. 44.0 2. Select water content based on workability charts.
c. 48.25 d. 45.0 3. Calculate Cement content required
Cement Content = ( Water content / WC ratio )
For M40 Concrete Target Mean strength of Concrete = 5. Decide a ratio of Fine to Coarse Aggregate (𝑊𝑓𝑎/ 𝑊𝑐𝑎 ).
fm ≥ (fck + 1.65 σ ) ≥ ( 40 + 1.65 x 5.0 ) ≥ 48.25N/mm2 6. Calculate masses of fine aggregate and coarse aggregate
based on “absolute Volume principle”.
𝑊𝑐 𝑊𝑓𝑎 𝑊𝑐𝑎
Average strength of 3 cubes casted for Design Mix + + + 𝑉𝑤 + 𝑉𝑣 = 1.0
𝜰𝑐 𝜰𝑓𝑎 𝜰𝑐𝑎
and tested on 28th day ≥ fm
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Mixing time
of concrete in mixer
&
Placing of concrete in structure
RCC RCC
Minimum period of curing – Pr 13.5.1 / page 27
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10.1 Tangent Modulus of Elasticity 10.2 Secant Modulus of Elasticity
• Slope of tangent at any point of Stress strain
Curve. • Slope of the line joining any point on
• This is called instantaneous value of Ec at any stress strain curve to origin .
particular stress value.
• Also called static modulus of Elasticity.
• Ratio of Instantaneous increase of stress and
instantaneous strain at a certain stress is called • Ratio of stress to strain already
tangent Modulus of Elasticity obtained due to static loading
• Etangent = = condition.
• Esecant =
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11 Creep
Creep is the time dependent deformation due to a
continuous Static loading ( stress ) acting on an elastic
material for a long period of time.
Ultimate Creep strain
Creep Creep Coefficient (𝜃) =
Elastic Strain
and its effect on Youngs Ultimate Creep Strain = Creep Coeff. x Elastic Strain.
modulus of elasticity of concrete
Time after Casting of Concrete when 7 28 1 year
the concrete is loaded first time days days
Value of Creep Coefficient ( 𝜃 ) 2.2 1.6 1.1
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Elastic and Creep Deformation Creep Effect – Short term and Long term Ec
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RCC CREEP CURVE RCC •Q. If a concrete was loaded initially after 7days of Casting,
then For M 40 Concrete Effective Modulus of Elasticity will
be:-
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■ 14. Steel Reinforcement
• various types:-
Steel reinforcement • 1. Mild Steel reinforcement or Medium
tensile steel
• a. Ordinary and b. Hot rolled
• 2. High yield Strength deformed bars (HYSD
Bars)
• 3 . Cold Twisted Bars (CTD Bars )
• 4. Thermo-mechanically treated bars (TMT
Bars)
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Requirement of a good steel Coefficient of Thermal Expansion- concrete
1. High tensile strength. • The value may vary between 6 x 10 -6 to 12 x 10 -6 per
2. Ductile degree centigrade depending upon type of aggregates used
3. Develop perfect bond with concrete. • For water tanks code suggest for Concrete
4. Cheap, durable and easily available. = 11 x 10 -6 per degree centigrade .
5. Workable i.e., easy to cut, bend and join • This value is almost same as Coefficient of thermal
6. Coefficient of thermal expansion of steel expansion of steel around 11 to 12 x 10 -6 .
= Coeff of thermal expansion concrete • There will be equal expansion or contraction due to any
temperature variation.
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15. Properties of Mild Steel
Cross section of tmt bars reinforcement
• Mild steel are low in strength
• High ductility.
• But not suitable steel – Overall costly
• Mild steel is very costly for Buildings if used :-
• More area of steel is required for same loading
conditions due to less strength of steel.
• Total Cost of steel required will be much higher.
• If higher strength steel is used cost of steel for a
building will be much less. Overall economical.
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At yield Plateau – Mild steel
• Concrete with Mild steel show -
• Mild steel are very ductile and show
yield plateau at yield stress level.
• high value of deformation are seen in
steel at yield plateau, if stress in steel
increases beyond yield stress level.
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RCC Properties of Cold Twisted/ HYSD Bars/ TMT bars RCC Total strain at Yield Limit in steel
• More strength as compared to Mild Steel. • Where Es = Young’s modulus of Elasticity of Steel
• Stress diagram does not show any yield. = 2 x 105 N/mm2
• Yield stress is read using proof strain value • For Fe 415 steel
• 0.2% strain is called proof strain= 0.002. • Total stain at yield stress
415
• Stress required to produce a plastic Strain of 0.002 = = 0.002 + = 0.004075
200000
Yield stress. • For Fe 500 steel
• Total strain developed at yield stress • Total stain at yield stress
f 500
= Plastic Strain(0.002) + Elastic strain ( y ) = 0.002 + = 0.0045
Es 200000
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Actual Stress strain curve of different steel
As per IS 456 – Maximum Strain at the time of failure in LSM
0.87. fy
shall not be less than 0.002 + - Pr 38.1 (f)
200000
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•Maximum Strain in tension reinforcement
at the time of failure in Fe 550 steel shall
not be less than
a. 0.0044 b. 0.0031
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20. Clear Cover & Effective cover 21 Exposure Conditions
• Minimum Clear Cover or ■ For steel <= 12mm • There are five exposure condition as per
Nominal Cover for Mild these value may environmental condition of the area
Exposure :- vary +/- 5mm • Minimum Clear cover provided in
1. Slab = 20 mm ■ Actual concrete different exposure condition are
2. Beam = 25 mm cover should not 1. Mild = 20 mm
3. Column = 40 mm deviate +/- 10mm 2. Moderate = 30 mm
4. Water Tank =45 mm from these values 3. Severe = 45 mm
5. Foundation = 50 mm 4. Very Severe =50 mm
5. Extreme = 75 mm
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Effective cover & Effective Depth • Nominal (Clear) Cover
Example 1 :- For a beam in severe
exposure condition of size
=
• Effective Cover :-
• From outer face of concrete to CG of main B= 400mm D= 750 mm • Effective Cover (Yeff)
steel. Tension steel =
• For single layer steel Ast = 4 nos of 28 mm
=
Yeff = Clear Cover + ∅𝑠𝑡𝑖𝑟𝑟𝑢𝑝𝑠 + ∅𝑚𝑎𝑖𝑛/2 Compression reinforcement
• Effective Depth
Asc = 4 nos of 16 mm dia
• Effective Depth : from Outer face of
Dia of stirrups = 10 mm = D – Yeff
compression fibre to CG of all tension steel
d = D – Yeff
Calculate the value of effective =
cover and effective depth of
Beam.
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Q. Minimum Grade of PCC for concrete in sea water a. M20 4.6 Minimum Nominal Cover in Different
or directly exposed to sea coast
exposure condition
As per Table 5 also SN Member Mild Moderate Severe Very Extreme
As per Pr no. 8.2.8 severe
Minimum Grade of Exposure Min Grade Min Grade
PCC for concrete in Condition for PCC for RCC 1 Slab 20 30 45 50 75
sea water or directly Mild ----- M 20 2 Beams 25 30 45 50 75
exposed to sea Mod. M 15 M 25
coast shall not be 3 Column 40 40 45 50 75
less than Severe M 20 M 30
4 Foundation 50 50 50 50 75
M20 for PCC Very sev. M 20 M 35
M30 for RCC Extreme M 25 M 40
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2. Load Bearing Type of Building Structures
Structure • 1. Framed Structure :-
• Made of RCC Slab, Beams, Columns, and
1. Framed Structure Foundation.
• Bricks are filled up as non load bearing wall.
• Load transferred from Slab to beam, Beam to
column, column to foundation then finally to
soil.
• 2. Load Bearing Structure :-
• Made of load bearing Brick walls.
• Slabs are provided resting directly over Brick
walls.
• Load transfer is from Slab to Brick wall and from
Brick walls to foundation directly.
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Type of Supports
• 1. Simply Supported :- A Beam or slab
resting over Brick work and member ends
at support.
• 2. Fixed :- Supports where member are
fixed and cannot rotate.
• like - A beam casted with columns or a
slab casted with beams Effective Span of Beam / Slab
• 3. Continuous :- when a member continue
over a support.
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DIRECT STRESSES
TORSIONAL STRESS
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RCC 14. Tensile Strength of Concrete RCC 14.1. Two Point Load Method
• Tensile Strength of concrete :- • Two point loads are applied at middle
third points on a Concrete Beam without
• Two type :- steel.
1. Direct tensile strength : Permissible • Two loads are applied to keep a constant
stress in direct tension may be read BM and constant bending stress in
from IS code 456. central one third portion of beam.
2. Bending( flexural) tensile strength • Load is increased till failure.
𝑓𝑐𝑟 = 0.7 𝑓𝑐𝑘 • Flexural Tensile Strength is calculated by
- Also called modulus of rupture. M
• Bending Stress = fcbt = fcr = y
I
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14.2. Split Tensile Strength Test
Q. If the two point loads of 15 KN are required
to be applied at middle third points for failure
• Split Tensile strength Test is performed on:-
of a concrete beam of size 150mm x 150 mm • Cylindrical Concrete test specimen
simply supported over a span of 600 mm. The • dia 150mm and height 300mm.
flexural tensile strength of concrete shall be : • Line load is applied along Length of
cylindrical specimen.
Flexural Tensile strength of concrete 2P
• Split Tensile Strength of Concrete =
M 6P.a 6 x 15000 x 200
fcbt = = = = 5.33 N/mm2
Z BD2 150 x 150x 150
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RCC 14.3 Split Tensile Strength Test RCC Relation – Modulus of rupture and split tensile
strength
• It is found that for normal density concrete-
2
• split tensile strength = . Modulus of
3
rupture
3
• Modulus of Rupture = x split tensile str.
2
• Modulus of rupture = Bending tensile
strength
3 2P 3P
= 1.5 fct(split) = . =
2 DL DL
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RCC Q. If the load of 150 KN is required for RCC PERMISSIBLE STRESSES in concrete -
failure of a concrete cylindrical specimen of WSM
size 150mm dia & 300 mm long. Then
flexural tensile strength of concrete shall •Concrete
be :
•Permissible stress value are given in IS 456
Split tensile strength :- 1. In direct Compression – 𝜎𝑐𝑐
2.P 2 x 150000
fct = = = 2.83 N/mm2 2. In Direct tension – 𝜎𝑐𝑡
DL . 150 x 300
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M 15 2.0 2.71 4 5
M 20 2.8 3.13 5 7
M 25 3.2 3.50 6 8.5 BM & SF coefficients for a continuous
M 30 3.6 3.83 8 10 beam / slab
M 35 4.0 4.14 9 11.5
M 40 4.4 4.43 10 13
M 45 4.8 4.70 11 14.5
M 50 5.2 4.95 12 16
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